National Library of Energy BETA

Sample records for furnaces heat air

  1. Heat treatment furnace

    DOE Patents [OSTI]

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  2. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces, Supplemental Notice of Proposed Rulemaking

  3. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

  4. EA-1892: Direct Final Rule Energy Conservation Standards for Residential Furnaces and Residential Central Air Conditioners & Heat Pumps

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal to adopt energy conservation standards for various consumer products and certain commercial and industrial equipment, including residential furnaces and residential air conditioners and heat pumps, as required by the Energy Policy and Conservation Act, as amended (42 U.S.C. 6291 et seq.)

  5. Reduce Air Infiltration in Furnaces; Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 * January 2006 Industrial Technologies Program Reduce Air Infiltration in Furnaces Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace...

  6. Reduce Air Infiltration in Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of the Reduce Air Infiltration in Furnaces fact sheet. Provides suggestions on how to improve furnace energy efficiency. Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace gases are less dense and more buoyant than ambient air, so they rise, creating a differential pressure between the top and the bottom of the furnace. This differential, known as thermal head, is the source of a natural draft or negative pressure in furnaces and boilers. A well-designed furnace (or boiler) is built to avoid air leakage into the furnace or leakage of flue gases from the furnace to the ambient. However, with time, most furnaces develop cracks or openings around doors, joints, and hearth seals. These openings (leaks) usually appear small compared with the overall dimensions of the furnace, so they are often ignored. The negative pressure created by the natural draft (or use of an induced-draft fan) in a furnace draws cold air through the openings (leaks) and into the furnace. The cold air becomes heated to the furnace exhaust gas temperature and then exits through the flue system, wasting valuable fuel. It might also cause excessive oxidation of metals or other materials in the furnaces. The heat loss due to cold air leakage resulting from the natural draft can be estimated if you know four major parameters: (1) The furnace or flue gas temperature; (2) The vertical distance H between the opening (leak) and the point where the exhaust gases leave the furnace and its flue system (if the leak is along a vertical surface, H will be an average value); (3) The area of the leak, in square inches; and (4) The amount of operating time the furnace spends at negative pressure. Secondary parameters that affect the amount of air leakage include these: (1) The furnace firing rate; (2) The flue gas velocity through the stack or the stack cross-section area; (3) The burner operating conditions (e.g., excess air, combustion air temperature, and so on). For furnaces or boilers using an induced-draft (ID) fan, the furnace negative pressure depends on the fan performance and frictional losses between the fan inlet and the point of air leakage. In most cases, it would be necessary to measure or estimate negative pressure at the opening. The amount of air leakage, the heat lost in flue gases, and their effects on increased furnace or boiler fuel consumption can be calculated by using the equations and graphs given in Industrial Furnaces (see W. Trinks et al., below). Note that the actual heat input required to compensate for the heat loss in flue gases due to air leakage would be greater than the heat contained in the air leakage because of the effect of available heat in the furnace. For a high-temperature furnace that is not maintained properly, the fuel consumption increase due to air leakage can be as high as 10% of the fuel input.

  7. Heat pipes and use of heat pipes in furnace exhaust

    DOE Patents [OSTI]

    Polcyn, Adam D. (Pittsburgh, PA)

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  8. 2015-03-24 Issuance: ASRAC; Notice of Intent to Establish the Commercial Package Air Conditioners and Heat Pumps and Commercial Warm Air Furnaces Working Group to Negotiate Potential Energy Conservation Standards

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register Notice of Intent regarding potential Energy Conservation Standards for Commercial Package Air Conditioners and Heat Pumps and Commercial Warm Air Furnaces, as issued by the Deputy Assistant Secretary for Energy Efficiency on March 24, 2015. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  9. Waste Heat Recovery – Submerged Arc Furnaces (SAF) 

    E-Print Network [OSTI]

    O'Brien, T.

    2008-01-01

    designed consumes power and fuel that yields an energy efficiency of approximately 40% (Total Btu’s required to reduce to elemental form/ Btu Input). The vast majority of heat is lost to the atmosphere or cooling water system. The furnaces can be modified...

  10. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Broader source: Energy.gov (indexed) [DOE]

    Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief (November 2004) More...

  11. Effect of Combustion Air Preheat on a Forged Furnace Productivity 

    E-Print Network [OSTI]

    Ward, M. E.; Bohn, J.; Davis, S. R.; Knowles, D.

    1984-01-01

    is four burners and furnace exhaust flue positi~ns and the combustion air manifold. The system ~as the capability of completely bypassing the recup~r? ator during operation for maintanence purposes. RECUPERATOR DESIGN The recuperator configuration... of the system took place during November 1982. The installation included a newly fabricated furnace, furnace-ducting-recuperator in tegration controls integration, and burner place ment. The furnace is approximately 12 foot cubed in outside dimensions...

  12. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of ITP fact sheet about installing Waste Heat Recovery Systems for Fuel-Fired Furnaces. For most fuel-fired heating equipment, a large amount of the heat supplied is wasted as exhaust or flue gases. In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical limit, the spent combustion gases are removed from the furnace via a flue or stack. At this point, these gases still hold considerable thermal energy. In many systems, this is the greatest single heat loss. The energy efficiency can often be increased by using waste heat gas recovery systems to capture and use some of the energy in the flue gas. For natural gas-based systems, the amount of heat contained in the flue gases as a percentage of the heat input in a heating system can be estimated by using Figure 1. Exhaust gas loss or waste heat depends on flue gas temperature and its mass flow, or in practical terms, excess air resulting from combustion air supply and air leakage into the furnace. The excess air can be estimated by measuring oxygen percentage in the flue gases.

  13. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    gas heat losses can be calculated by the equation: Furnace exhaust heat losses W * Cp * (T exhaust - T ambient) Where: * W Mass of the exhaust gases * Cp Specific heat of...

  14. ISSUANCE 2015-05-01: Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings

    Broader source: Energy.gov [DOE]

    Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings

  15. Furnace and Boiler Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces...

  16. Furnace Controls Using High Temperature Preheated Combustion Air 

    E-Print Network [OSTI]

    Gonzales, J. M.; Rebello, W. J.

    1981-01-01

    FURNACE CONTROLS USING HIGH TEMPERATURE PREHEATED COMBUSTION AIR Jeffrey M. Gonzalez Wilfred J. Rebello GTE Products Corporation PAR Enterprises, Inc. Towanda, Pennsylvania Fairfax, Virginia ABSTRACT GTE Products Corporation (Towanda... available ratio control apparatus. Various control sys (I) was the development of a different way of looking at combustion. As preheated combustion air temperatures increase, excess air Industrial furnaces generally utilize air as the basic source...

  17. Combustion Air Preheat on Steam Cracker Furnaces 

    E-Print Network [OSTI]

    Kenney, W. F.

    1983-01-01

    aspects of the technology employed have been patented in the U.S. and elsewhere. This paper discusses the use of process heat and gas turbine exhaust for air preheat to provide plant fuel savings of about 8% over and above a modern, fuel efficient...

  18. Furnace

    SciTech Connect (OSTI)

    Cooke, J.C.; Tilley, F.H.

    1983-06-14

    Pieces of shredded tires are fed into the top of a vertical pyrolyzing furnace in a measured amount using a weighing hopper feed mechanism. Heated gas is introduced through inlet and pyrolyzing the tire pieces on a countercurrent flow principle to produce useful hydrocarbon volatiles and residues. The pyrolyzed residue including tire reinforcing wires are efficiently removed from the furnace by a plurality of downwardly inclined screw conveyors disposed in troughs. Each screw conveyor extends into an inclined conduit and discharges into a vertical branch conduit disposed at least partially within the cross-section of the furnace so that even discharge of the pyrolyzed residue is ensured by the combined action of gravity and the screw conveyors.

  19. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 1, Methodology

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    The Energy Policy and Conservation Act (P.L. 94-163), as amended, establishes energy conservation standards for 12 of the 13 types of consumer products specifically covered by the Act. The legislation requires the Department of Energy (DOE) to consider new or amended standards for these and other types of products at specified times. DOE is currently considering amending standards for seven types of products: water heaters, direct heating equipment, mobile home furnaces, pool heaters, room air conditioners, kitchen ranges and ovens (including microwave ovens), and fluorescent light ballasts and is considering establishing standards for television sets. This Technical Support Document presents the methodology, data, and results from the analysis of the energy and economic impacts of the proposed standards. This volume presents a general description of the analytic approach, including the structure of the major models.

  20. Loop formation in graphitic nanoribbon edges using furnace heating or Joule heating

    E-Print Network [OSTI]

    Jia, Xiaoting

    Here the authors report the use of either furnace heating or Joule heating to pacify the exposed graphene edges by loop formation in a novel graphitic nanoribbonmaterial, grown by chemical vapor deposition. The edge energy ...

  1. New Whole-House Solutions Case Study: Hydronic Heating Coil Versus Propane Furnace, Rehoboth Beach, Delaware

    SciTech Connect (OSTI)

    2014-01-01

    In this project involving two homes, the IBACOS team evaluated the performance of the two space conditioning systems and the modeled efficiency of the two tankless domestic hot water systems relative to actual occupant use. Each house was built by Insight Homes and is 1,715-ft2 with a single story, three bedrooms, two bathrooms, and the heating, ventilation, and air conditioning systems and ductwork located in conditioned crawlspaces. The standard house, which the builder offers as its standard production house, uses an air source heat pump (ASHP) with supplemental propane furnace heating. The Building America test house uses the same ASHP unit with supplemental heat provided by the DHW heater (a combined DHW and hydronic heating system, where the hydronic heating element is in the air handler).

  2. CWS-Fired Residential Warm-Air Heating System

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-07-01

    During the report period, work continued on the life-cycle testing, optimization and refining of the second-generation furnace assembly, which comprises all the major furnace components: The combustor, heat exchanger, and baghouse, as well as the auxiliary subsystems. The furnace has operated for about 90 hours, and has burned 1,000 pounds of CWS. During testing, the only maintenance that was performed on the system was to clean the bag filters to obtain ash samples for analysts. Concurrent with testing the second-generation furnace, fabrication and assembly of the third-generation furnace was completed, and a life-cycle testing and optimization process for this furnace has started. In contrast to the second-generation furnace, which was designed more as an experimental unit, the third-generation furnace is a stand-alone heating unit Incorporating the standard air handling system, blower, pump, and control box as part of the furnace. During the report period, the third-generation furnace operated for a total of 35 hours, and burned more than 300 pounds of CWS, with average tests lasting 6 hours. During the next quarter, life-cycle testing of the third-generation furnace will continue to identify areas needing further development.

  3. Estimation of Fuel Savings by Recuperation of Furnace Exhausts to Preheat Combustion Air 

    E-Print Network [OSTI]

    Rebello, W. J.; Kohnken, K. H.; Phipps, H. R., Jr.

    1980-01-01

    The recovery of waste energy in furnace exhaust gases is gaining in importance as fuel costs continue to escalate. Installation of a recuperator in the furnace exhaust stream to preheat the combustion air can result in considerable savings in fuel...

  4. Self-powered automatic secondary air controllers for woodstoves and small furnaces

    DOE Patents [OSTI]

    Siemer, Darryl D. (Idaho Falls, ID)

    1991-01-01

    A controller for automatically regulating the supply of secondary combustion air to woodstoves and small furnaces. The controller includes a movable air valve for controlling the amount of secondary air admitted into the chamber. A self powered means monitors the concentration of combustible gases and vapors and actuates the movable air valve to increase the supply of secondary air in response to increasing concentrations of the combustible gases and vapors. The self-powered means can be two fluid filled sensor bulbs, one of which has a coating of a combustion catalyst. Alternatively, the self powered means can be two metallic stripes laminated together, one of which is coated with a combustion catalyst, and when heated, causes the air valve to actuate.

  5. Waste Heat Recovery from High Temperature Off-Gases from Electric Arc Furnace

    SciTech Connect (OSTI)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2014-01-01

    This article presents a study and review of available waste heat in high temperature Electric Arc Furnace (EAF) off gases and heat recovery techniques/methods from these gases. It gives details of the quality and quantity of the sensible and chemical waste heat in typical EAF off gases, energy savings potential by recovering part of this heat, a comprehensive review of currently used waste heat recovery methods and potential for use of advanced designs to achieve a much higher level of heat recovery including scrap preheating, steam production and electric power generation. Based on our preliminary analysis, currently, for all electric arc furnaces used in the US steel industry, the energy savings potential is equivalent to approximately 31 trillion Btu per year or 32.7 peta Joules per year (approximately $182 million US dollars/year). This article describes the EAF off-gas enthalpy model developed at Oak Ridge National Laboratory (ORNL) to calculate available and recoverable heat energy for a given stream of exhaust gases coming out of one or multiple EAF furnaces. This Excel based model calculates sensible and chemical enthalpy of the EAF off-gases during tap to tap time accounting for variation in quantity and quality of off gases. The model can be used to estimate energy saved through scrap preheating and other possible uses such as steam generation and electric power generation using off gas waste heat. This article includes a review of the historical development of existing waste heat recovery methods, their operations, and advantages/limitations of these methods. This paper also describes a program to develop and test advanced concepts for scrap preheating, steam production and electricity generation through use of waste heat recovery from the chemical and sensible heat contained in the EAF off gases with addition of minimum amount of dilution or cooling air upstream of pollution control equipment such as bag houses.

  6. Evaluation of heat flux through blast furnace shell with attached sensors

    SciTech Connect (OSTI)

    Han, J.W. [Kyonggi Univ., Suwon, Kyonggi (Korea, Republic of). Dept. of Materials Engineering; Lee, J.H.; Suh, Y.K. [POSCO, Kwangyang, Cheonnam (Korea, Republic of). Technical Research Labs.

    1996-12-31

    Plant trials to evaluate heat fluxes through a lining/cooling system of a blast furnace were conducted in order to realize the cooling efficiency of the blast furnace under operation. For this purpose, several experiments to measure the in-furnace gas temperatures were cautiously made, and numerical simulations for the temperature distributions over the blast furnace shell and cooling/lining systems were also carried out.

  7. Air heating system

    DOE Patents [OSTI]

    Primeau, John J. (19800 Seminole Rd., Euclid, OH 44117)

    1983-03-01

    A self-starting, fuel-fired, air heating system including a vapor generator, a turbine, and a condenser connected in a closed circuit such that the vapor output from the vapor generator is conducted to the turbine and then to the condenser where it is condensed for return to the vapor generator. The turbine drives an air blower which passes air over the condenser for cooling the condenser. Also, a condensate pump is driven by the turbine. The disclosure is particularly concerned with the provision of heat exchanger and circuitry for cooling the condensed fluid output from the pump prior to its return to the vapor generator.

  8. Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Commercial Warm Air Furnaces, Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Commercial Warm Air Furnaces, Notice of Proposed Rulemaking

  9. Global heat transfer analysis in Czochralski silicon furnace with radiation on curved specular surfaces

    E-Print Network [OSTI]

    Guo, Zhixiong "James"

    Global heat transfer analysis in Czochralski silicon furnace with radiation on curved specular method are adopted to solve the global heat transfer and the radiative heat exchange, respectively rate QJ diffuse radiation heat transfer rate QX net rate of radiative heat loss QT heat generation rate

  10. Heat Recovery From Arc Furnaces Using Water Cooled Panels 

    E-Print Network [OSTI]

    Darby, D. F.

    1987-01-01

    located on the intake air side of the gas burners. From the heat/vent units, the glycol is re turned via the glycol return piping (GWHR) to the secondary side of the water to glycol heat exchanger HE-I, and then back to the surge tank. The system... stream_source_info ESL-IE-87-09-17.pdf.txt stream_content_type text/plain stream_size 21344 Content-Encoding ISO-8859-1 stream_name ESL-IE-87-09-17.pdf.txt Content-Type text/plain; charset=ISO-8859-1 HEAT RECOVERY FROM...

  11. Hydronic Heating Coil Versus Propane Furnace, Rehoboth Beach, Delaware (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-01-01

    Insight Homes constructed two houses in Rehoboth Beach, Delaware, with identical floor plans and thermal envelopes but different heating and domestic hot water (DHW) systems. Each house is 1,715-ft2 with a single story, three bedrooms, two bathrooms, and the heating, ventilation, and air conditioning (HVAC) systems and ductwork located in conditioned crawlspaces. The standard house, which the builder offers as its standard production house, uses an air source heat pump (ASHP) with supplemental propane furnace heating. The Building America test house uses the same ASHP unit with supplemental heat provided by the DHW heater (a combined DHW and hydronic heating system, where the hydronic heating element is in the air handler). Both houses were occupied during the test period. Results indicate that efficiency of the two heating systems was not significantly different. Three issues dominate these results; lower system design performance resulting from the indoor refrigerant coil selected for the standard house, an incorrectly functioning defrost cycle in the standard house, and the low resolution of the natural gas monitoring equipment. The thermal comfort of both houses fell outside the ASHRAE Standard 55 heating range but was within the ACCA room-to-room temperature range when compared to the thermostat temperature. The monitored DHW draw schedules were input into EnergyPlus to evaluate the efficiency of the tankless hot water heater model using the two monitored profiles and the Building America House Simulation Protocols. The results indicate that the simulation is not significantly impacted by the draw profiles.

  12. Innovative Energy Conservation Through Scrao Pre-heating in an Electric Arc Furnace 

    E-Print Network [OSTI]

    Dicion, A.

    2013-01-01

    This paper will present an innovative energy conservation technology for scrap pre-heating in an Electric Arc Furnace that is being implemented in an industrial facility in Ontario. The objective of the paper is to examine the electrical...

  13. Temperature Compensated Air/Fuel Ratio Control on a Recuperated Furnace 

    E-Print Network [OSTI]

    Ferri, J. L.

    1983-01-01

    When recuperation is added to a furnace, air/ fuel ratio control seemingly becomes more complicated. Two methods normally used are mass flow control where the fuel pressure or flow is proportional to the mass flow of air or cross-connected control...

  14. Three-Dimensional Flow and Thermal Structures in Glass Melting Furnaces. Part I. Effects of the Heat Flux Distribution.

    E-Print Network [OSTI]

    Pilon, Laurent

    Three-Dimensional Flow and Thermal Structures in Glass Melting Furnaces. Part I. Effects in the molten glass bath of a typical glass melting furnace with a throat but without air bubblers or electric constant. The main purpose of the work is to evaluate the capability of the furnace operators to control

  15. CWS-fired residential warm-air heating system

    SciTech Connect (OSTI)

    Balsavich, J.C.; Becker, F.E.; Smolensky, L.A.

    1990-03-01

    The objective of the CWS-Fired Residential Warm-Air Heating System program was the development of an economically viable coal water slurry (CWS) fueled furnace that is competitive with current oil and natural gas systems. During the first phase of the program, a novel state-of-the-art Inertial Reactor with Internal Separation (IRIS) combustor was designed and tested. The second phase of the program focused on evaluating the interaction between the individual components and system design optimization. Testing was conducted on the prototype furnace. This work concentrated on optimizing the combustor configuration to yield high combustion efficiencies and prevent the possible agglomeration of coal within the combustor. Also, a new twin-fluid CWS atomizer was designed and tested. This atomizer employed a supersonic airstream to shear the CWS external to the nozzle and thereby eliminated erosion problems. Also, a new furnace system was designed, constructed, and extensively tested. This furnace, called the third-generation system, served as a basis for a manufacturing prototype and included all the necessary controls needed for automatic operation. In life testing of the third-generation furnace system, the unit operated for 200 hours and burned 1,758 pounds of CWS. This translated into an average input rate throughout the test period of 87,200 Btu/hr. During this period, combustion efficiencies ranged from 98.2 to 99.1 percent, with a noted increase in efficiency with time. This furnace was also tested in a cyclic manner for an additional period of 54 hours to evaluate the effect of thermal transients. During cyclic testing, the furnace went through repeated transient cycles, which included startup on oil, transition to CWS, and cool-down. As part of an economic evaluation the high volume cost of a CWS-fired warm air furnace was determined. 90 figs., 7 tabs.

  16. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces;...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    air is passed through the regenerator. At least two regenerators and their associated burners are required for an uninterrupted process: one provides energy to the combustion air...

  17. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 3, Water heaters, pool heaters, direct heating equipment, and mobile home furnaces

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    This is Volume 3 in a series of documents on energy efficiency of consumer products. This volume discusses energy efficiency of water heaters. Water heaters are defined by NAECA as products that utilize oil, gas, or electricity to heat potable water for use outside the heater upon demand. These are major appliances, which use a large portion (18% on average) of total energy consumed per household (1). They differ from most other appliances in that they are usually installed in obscure locations as part of the plumbing and are ignored until they fail. Residential water heaters are capable of heating water up to 180{degrees}F, although the setpoints are usually set lower.

  18. Miniaturized Air-to-Refrigerant Heat Exchangers

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    kW air-to-water and air-to- refrigerant heat exchangers Investigate conventional and additive manufacturing techniques Analyze system level performance of novel heat...

  19. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    SciTech Connect (OSTI)

    Dhakal, Pashupati; Ciovati, Gianluigi; Myneni, Ganapati Rao [Jefferson Lab, Newport News, Virginia 23606 (United States); Rigby, Wayne [Specialty Vacuum, Placitas, New Mexico 87043 (United States); Wallace, John [Casting Analysis Corporation, Weyers Cave, Virginia 24468 (United States)

    2012-06-15

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 Degree-Sign C) and high ({approx}800 Degree-Sign C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 Degree-Sign C with a maximum pressure of {approx}1 Multiplication-Sign 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 Degree-Sign C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 Degree-Sign C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  20. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    SciTech Connect (OSTI)

    Pashupati Dhakal, Gianluigi Ciovati, Wayne Rigby, John Wallace, Ganapati Rao Myneni

    2012-06-01

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 deg C) and high ({approx}800 deg C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 deg C with a maximum pressure of {approx}1 x 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 deg C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 deg C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  1. CWS-Fired Residential Warm-Air Heating System. Quarterly report, February 1, 1989--April 30, 1989

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-07-01

    During the report period, work continued on the life-cycle testing, optimization and refining of the second-generation furnace assembly, which comprises all the major furnace components: The combustor, heat exchanger, and baghouse, as well as the auxiliary subsystems. The furnace has operated for about 90 hours, and has burned 1,000 pounds of CWS. During testing, the only maintenance that was performed on the system was to clean the bag filters to obtain ash samples for analysts. Concurrent with testing the second-generation furnace, fabrication and assembly of the third-generation furnace was completed, and a life-cycle testing and optimization process for this furnace has started. In contrast to the second-generation furnace, which was designed more as an experimental unit, the third-generation furnace is a stand-alone heating unit Incorporating the standard air handling system, blower, pump, and control box as part of the furnace. During the report period, the third-generation furnace operated for a total of 35 hours, and burned more than 300 pounds of CWS, with average tests lasting 6 hours. During the next quarter, life-cycle testing of the third-generation furnace will continue to identify areas needing further development.

  2. Solar air heating system for combined DHW and space heating

    E-Print Network [OSTI]

    Solar air heating system for combined DHW and space heating solar air collector PV-panel fannon-return valve DHW tank mantle cold waterhot water roof Solar Energy Centre Denmark Danish Technological Institute SEC-R-29 #12;Solar air heating system for combined DHW and space heating Søren Østergaard Jensen

  3. AIR LEAKAGE, SURFACE PRESSURES AND INFILTRATION RATES IN HOUSES

    E-Print Network [OSTI]

    Grimsrud, D.T.

    2011-01-01

    frame construction. floor furnace heating. m floor windows,Gas forced air heating system. 100 m floor area, 230 msolar heating Sealed combustion wood stove. 174 m floor

  4. Sabdia's Radial Flow Air Bearing Heat Exchanger

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sandia's Radial Flow ir Bearing Heat Exchanger 2014 Building Technologies Office Peer Review Sandia's TRL 5 Air Bearing Heat exchanger technology (a. k. a. The Sandia Cooler)...

  5. Heating, Ventilation, and Air Conditioning Design

    E-Print Network [OSTI]

    Heating, Ventilation, and Air Conditioning Design Strategy for a Hot-Humid Production Builder P% postconsumer waste #12;iii Heating, Ventilation, and Air Conditioning Design Strategy for a Hot

  6. RADIATION HEAT TRANSFER ENVIRONMENT IN FIRE AND FURNACE TESTS OF RADIOACTIVE MATERIALS PAKCAGES

    SciTech Connect (OSTI)

    Smith, A

    2008-12-31

    The Hypothetical Accident Conditions (HAC) sequential test of radioactive materials packages includes a thermal test to confirm the ability of the package to withstand a transportation fire event. The test specified by the regulations (10 CFR 71) consists of a 30 minute, all engulfing, hydrocarbon fuel fire, with an average flame temperature of at least 800 C. The requirements specify an average emissivity for the fire of at least 0.9, which implies an essentially black radiation environment. Alternate test which provide equivalent total heat input at the 800 C time averaged environmental temperature may also be employed. When alternate tests methods are employed, such as furnace or gaseous fuel fires, the equivalence of the radiation environment may require justification. The effects of furnace and open confinement fire environments are compared with the regulatory fire environment, including the effects of gases resulting from decomposition of package overpack materials. The results indicate that furnace tests can produce the required radiation heat transfer environment, i.e., equivalent to the postulated pool fire. An open enclosure, with transparent (low emissivity) fire does not produce an equivalent radiation environment.

  7. Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

    SciTech Connect (OSTI)

    Paul A Demkowicz; Paul Demkowicz; David V Laug

    2010-10-01

    Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

  8. Performance Analysis of Air-Source Variable Speed Heat Pumps...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Performance Analysis of Air-Source Variable Speed Heat Pumps and Various Electric Water Heating Options Performance Analysis of Air-Source Variable Speed Heat Pumps and Various...

  9. Tube furnace

    DOE Patents [OSTI]

    Foster, Kenneth G. (Livermore, CA); Frohwein, Eugene J. (San Ramon, CA); Taylor, Robert W. (Livermore, CA); Bowen, David W. (Livermore, CA)

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  10. Air-Source Heat Pump Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Basics Air-Source Heat Pump Basics August 19, 2013 - 11:03am Addthis Air-source heat pumps transfer heat between the inside of a building and the outside air. How Air-Source...

  11. Air-Source Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air-Source Heat Pumps Air-Source Heat Pumps April 23, 2015 - 3:35pm Addthis When properly installed, an air-source heat pump can deliver one-and-a-half to three times more heat...

  12. Furnace assembly

    DOE Patents [OSTI]

    Panayotou, Nicholas F. (Kennewick, WA); Green, Donald R. (Richland, WA); Price, Larry S. (Pittsburg, CA)

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  13. Furnaces and Boilers

    Broader source: Energy.gov [DOE]

    Most Americans heat their homes with a furnace or boiler, and high-efficiency models of all types of furnaces and boilers are available. Is it time for an upgrade?

  14. PERFORMANCE EVALUATION OF AN AIR-TO-AIR HEAT PUMP COUPLED WITH TEMPERATE AIR-SOURCES INTEGRATED INTO A DWELLING

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    PERFORMANCE EVALUATION OF AN AIR-TO-AIR HEAT PUMP COUPLED WITH TEMPERATE AIR-SOURCES INTEGRATED.peuportier@mines-paristech.fr, Tel.: +33 1 40 51 91 51 ABSTRACT An inverter-driven air-to-air heat pump model has been developped capacity air-to-air heat pump coupled with temperate air sources (crawlspace, attic, sunspace, heat

  15. Energy Performance Comparison of Heating and Air Conditioning Systems for Multi-Family Residential Buildings

    SciTech Connect (OSTI)

    Wang, Weimin; Zhang, Jian; Jiang, Wei; Liu, Bing

    2011-07-31

    The type of heating, ventilation and air conditioning (HVAC) system has a large impact on the heating and cooling energy consumption in multifamily residential buildings. This paper compares the energy performance of three HVAC systems: a direct expansion (DX) split system, a split air source heat pump (ASHP) system, and a closed-loop water source heat pump (WSHP) system with a boiler and an evaporative fluid cooler as the central heating and cooling source. All three systems use gas furnace for heating or heating backup. The comparison is made in a number of scenarios including different climate conditions, system operation schemes and applicable building codes. It is found that with the minimum code-compliant equipment efficiency, ASHP performs the best among all scenarios except in extremely code climates. WSHP tends to perform better than the split DX system in cold climates but worse in hot climates.

  16. Air-Conditioning, Heating, and Refrigeration Institute (AHRI...

    Office of Environmental Management (EM)

    Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Regulatory Burden RFI Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Regulatory Burden RFI These...

  17. HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL...

    Energy Savers [EERE]

    HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL (HARDI) HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL (HARDI) OE Framework Document...

  18. Advanced Variable Speed Air-Source Integrated Heat Pump 2013...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Variable Speed Air-Source Integrated Heat Pump 2013 Peer Review Advanced Variable Speed Air-Source Integrated Heat Pump 2013 Peer Review Emerging Technologies Project for...

  19. Heating, Ventilation and Air Conditioning Efficiency

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    outside pump circulating heat transfer fluid air make-up inside exhaust 24 Cogged V Belts A major N.C. Manufacturer Tested 2-17 Months (yr 1985) .052KWH (.13 EP) 2700 Hours...

  20. Blast furnace injection of massive quantities of coal with enriched air or pure oxygen

    SciTech Connect (OSTI)

    Ponghis, N.; Dufresne, P.; Vidal, R.; Poos, A. (Center de Recherches Metallurgiques, Liege (Belgium))

    1993-01-01

    An extensive study of the phenomena associated with the blast furnace injection of massive quantities of coal is described. Trials with conventional lances or oxy-coal injectors and hot blast at different oxygen contents - up to 40% - or with cold pure oxygen were realized at coal to oxygen ratios corresponding to a range of 150 to 440 kg. Pilot scale rigs, empty or filled with coke, as well as industrial blast furnaces were utilized.

  1. A Ceramic Waste Heat Recovery System on a Rotary Forge Furnace: An Installation and Operating History 

    E-Print Network [OSTI]

    Young, S. B.; Campbell, T. E.; Worstell, T. M.

    1981-01-01

    heavy duty high temperature ceramic tube recuperator and five high temperature recirculating burners. The energy conservation system was retrofitted onto a rotary hearth furnace with an inside diameter of 11' 5'' (3.5m) and an available hearth area...

  2. Influence of air conditioning management on heat island in Paris air street temperatures

    E-Print Network [OSTI]

    Influence of air conditioning management on heat island in Paris air street temperatures Brice 2012 Available online 13 March 2012 Keywords: Air conditioning Heat island mitigation Urban heat island killer'', is exacerbated in urban areas owing to the heat island effect. Air conditioning (A/C) is a key

  3. IEA Heat Pump Conference 2011, 16 -19 May 2011, Tokyo, Japan ENERGY EFFICIENT AIR TO AIR HEAT PUMP OPERATING WITH

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    00149 -1- 10th IEA Heat Pump Conference 2011, 16 - 19 May 2011, Tokyo, Japan ENERGY EFFICIENT AIR TO AIR HEAT PUMP OPERATING WITH R-1234yf Sorina Mortada, Ph.D. student, Center for Energy and Processes Abstract: Significant improvements in energy performance of air-to-air heat pumps are the major reason

  4. Performance Analysis of Air-Source Variable Speed Heat Pumps...

    Broader source: Energy.gov (indexed) [DOE]

    Overview * Electric Water Heating Options - Conventional Electric Water Heaters - Heat Pump Water Heaters * Air-Source * Ground-Source - Solar Thermal Water Heater * Variable...

  5. Recuperative Vapor Recompression Heat Pumps for Cryogenic Air Separation

    E-Print Network [OSTI]

    Ahrendt, Wolfgang

    Air N2 CW MAC MHE LP HP CW N2 O2 Recuperative Vapor Recompression Heat Pumps for Cryogenic Air · The compression of O2 in the air feed is avoided by applying recuperative vapor recompression heat pumps) heat pump The compression of B can be avoided 77 79 81 83 85 87 89 91 93 -5000 5000 15000 25000 35000

  6. Residential Furnace Blower Performance

    E-Print Network [OSTI]

    LBNL 61467 Residential Furnace Blower Performance I.S. Walker Environmental Energy Technologies combinations of blowers and residential furnaces were tested for air moving performance. The laboratory test and peak demand reductions in this study are based on replacing a Permanent Split Capacitor (PSC) blower

  7. CWS-Fired Residential Warm-Air Heating System. Quarterly report, November 1, 1988--January 31, 1989

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-03-01

    Work continued on life-cycle testing, optimization, and refining of the second-generation furnace assembly as well as the auxiliary subsystems. Emphasis of combustor testing was to determine optimum size and location of air inlets in primary combustion chambers; it was found that using a single air inlet about 70 degrees upsteam from the agglomeration site produces a combustion efficiency of 99.0% while producing no agglomeration. The test of the fouling effect on heat exchanger performance showed a steady decrease in time of the overall heat transfer coefficient. Particle size distribution of fly ash in the baghouse showed 50% of the particles smaller than 11.2 microns.

  8. The Natural gas Heat Pump and Air Conditioner

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Natural Gas Heat Pump and Air Conditioner 2015 Building Technologies Office Peer Review Heat from Burner Combined Heat Delivered (25 kW) Ambient (10 kW) Paul Schwartz, CEO...

  9. Heat transfer pathways in underfloor air distribution (UFAD) systems

    E-Print Network [OSTI]

    Bauman, F.; Jin, H.; Webster, T.

    2006-01-01

    is little radiative heat transfer and little impact on thereturn air extrac- tion and heat transfer to the plenum. ItUFAD is often used and heat transfer out of the room through

  10. Analysis of Electricity Usage for Domestic Heating Based on an Air-To-Water Heat Pump

    E-Print Network [OSTI]

    Treur, Jan

    Analysis of Electricity Usage for Domestic Heating Based on an Air-To-Water Heat Pump in a Real of an air to water heat pump in relation to outdoor temperatures is proposed and evaluated. This model into account. Real empirical data for usage of a heat pump over a whole heating season have been used to obtain

  11. A testing and HVAC design methodology for air-to-air heat pipe heat exchangers

    SciTech Connect (OSTI)

    Guo, P.; Ciepliski, D.L.; Besant, R.W. [Univ. of Saskatchewan, Saskatoon, Saskatchewan (Canada). Dept. of Mechanical Engineering

    1998-10-01

    Air-to-air heat pipe heat exchangers were tested using ASHRAE Standard 84-1991 as a guide. Some changes are introduced for the test facility and methods of calculating effectiveness. ASME PTC 19.1-1985 is used as a guide for uncertainty analysis. Tests were done for a range of mass flux [1.574 to 2.912 kg/(m{sup 2}{center_dot}s)], ratios of mass flow rates (0.6 to 1.85), supply air temperatures ({minus}10 C to 40 C), and heat exchanger tilt angles ({minus}8.9{degree} to 11.2{degree}). Because humidity changes in the exhaust and supply air streams were negligible, only the effectiveness of sensible and of total energy was considered. Measured and calculated results show significant variations in the effectiveness of sensible and of total energy, and uncertainties with each independent variable. For balanced exhaust and supply flow rates at {minus}10 C supply air temperature and 1.574 kg/(m{sup 2}{center_dot}s) mass flux, the measured effectiveness for sensible and total energy was calculated to be 0.48 and 0.44, respectively, with uncertainties of 0.057 and 0.052. These measurements decreased to 0.42 and 0.37, with uncertainties of 0.016 and 0.018 for a mass flux of 2.912 kg/(m{sup 2}{center_dot}s). Because water vapor condensation effects were small or negligible, the difference between the effectiveness for the sensible and total energy was within the overlapping uncertainty range of each. Based on counterflow heat exchanger theory and convective heat transfer equations, expressions are presented to extrapolate the effectiveness data between and beyond the measured data points. These effectiveness equations, which represent the variation in effectiveness with several independent operating variables, are used for HVAC design that is aimed at achieving minimum life-cycle costs.

  12. Advanced Variable Speed Air-Source Integrated Heat Pump | Department...

    Broader source: Energy.gov (indexed) [DOE]

    Advanced variable-speed Air Source Integrated Heat Pump prototype system and field test site near Knoxville, TN Credit: Oak Ridge National Lab Advanced variable-speed Air Source...

  13. Air-Source Heat Pumps | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    When properly installed, an air-source heat pump can deliver one-and-a-half to three times more heat energy to a home than the electrical energy it consumes. | Photo courtesy of...

  14. An Analysis of Price Determination and Markups in the Air-Conditioning and Heating Equipment Industry

    E-Print Network [OSTI]

    2004-01-01

    of Commercial and Residential Air Conditioning and HeatingOF COMMERCIAL AND RESIDENTIAL AIR-CONDITIONING AND HEATINGand residential air-conditioning and heating equipment.

  15. Covered Product Category: Residential Air-Source Heat Pumps

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for residential air-source heat pumps, which is an ENERGY STAR qualified product category.

  16. Cold Climate and Retrofit Applications for Air-to-Air Heat Pumps

    SciTech Connect (OSTI)

    Baxter, Van D [ORNL

    2015-01-01

    Air source heat pumps (ASHP) including air-to-air ASHPs are easily applied to buildings almost anywhere for new construction as well as retrofits or renovations. They are widespread in milder climate regions but their use in cold regions is hampered due to low heating efficiency and capacity at cold outdoor temperatures. Retrofitting air-to-air ASHPs to existing buildings is relatively easy if the building already has an air distribution system. For buildings without such systems alternative approaches are necessary. Examples are ductless, minisplit heat pumps or central heat pumps coupled to small diameter, high velocity (SDHV) air distribution systems. This article presents two subjects: 1) a summary of R&D investigations aimed at improving the cold weather performance of ASHPs, and 2) a brief discussion of building retrofit options using air-to-air ASHP systems.

  17. Establish the Commercial Pacakge Air Conditioners and Commercial...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    commercial package air conditioners, heat pumps, and commercial warm air furnaces is an action issued by the Department of Energy. Though it is not intended or expected, should any...

  18. Field measurements of interactions between furnaces and forced air distribution systems

    E-Print Network [OSTI]

    This work was supported by the Assistant Secretary for Energy Efficiency and Renewable Energy of the U.S. Department of Energy, Office of Building Technologies, Existing Buildings Energy Research Program efficiency increase the energy required to heat the house, resulting in higher energy bills for the homeowner

  19. Economic Analysis and Comparison of Waste Water Resource Heat Pump Heating and Air-Conditioning System 

    E-Print Network [OSTI]

    Zhang, C.; Wang, S.; Chen, H.; Shi, Y.

    2006-01-01

    Based on the heating and air-conditioning system of a high-rise residential building in Northern city, this paper provides a discussion on the choice and matching of different types of Waste Water Resource Heat Pump (WWRHP) heating and air...

  20. Effect of furnace atmosphere on E-glass foaming

    E-Print Network [OSTI]

    Kim, D. S.; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

    2006-01-01

    Fig. 6. Fig. 7. Fig. 8. and furnace temperature versus timein air-based atmospheres and furnace temperature versus time2 -based atmospheres and furnace temperature versus time for

  1. Waste Heat Recovery in the Metal Working Industry 

    E-Print Network [OSTI]

    McMann, F. C.; Thurman, J.

    1983-01-01

    The use of exhaust gas heat exchangers to preheat combustion air in forge and heat treat furnaces is discussed. The temperature range of the applications are 1200o -2400o F. The installations discussed involve both new and retrofit construction...

  2. Improved Heat Transfer and Performance of High Intensity Combustion Systems for Reformer Furnace Applications 

    E-Print Network [OSTI]

    Williams, F. D. M.; Kondratas, H. M.

    1983-01-01

    Developments over the past fifteen years have evolved new short flame, high intensity (1,000,000 BTU/HR/ft3 ) combustion systems for industrial uses. Such systems produce a more uniform and higher heat flux than conventional low intensity systems...

  3. 16 Heat Transfer and Air Flow in a Domestic Refrigerator

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    445 16 Heat Transfer and Air Flow in a Domestic Refrigerator Onrawee Laguerre UMR Génie Industriel........................................................................447 16.2.2 Heat Transfer and Airflow Near a Vertical Plate..................................................448 16.2.3 Heat Transfer and Airflow in Empty Closed Cavity

  4. Non-carbon induction furnace

    DOE Patents [OSTI]

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  5. Carbon-free induction furnace

    DOE Patents [OSTI]

    Holcombe, Cressie E. (Knoxville, TN); Masters, David R. (Knoxville, TN); Pfeiler, William A. (Norris, TN)

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  6. FORMALDEHYDE AND TRACER GAS TRANSFER BETWEEN AIRSTREAMS IN ENTHALPY-TYPE AIR-TO-AIR HEAT EXCHANGERS

    E-Print Network [OSTI]

    Fisk, W.J.

    2014-01-01

    air- by this type of heat exchanger and, thus, returned toIN ENTHALPY-TYPE AIR-TO-AIR HEAT EXCHANGERS AIRSTRE&~S W.J.IN ENTHALPY-TYPE AIR-TQ-AIR HEAT EXCHANGERS William J. Fisk,

  7. Radiative Heat Transfer in Enhanced Hydrogen Outgassing of Glass

    E-Print Network [OSTI]

    Kitamura, Rei; Pilon, Laurent

    2009-01-01

    with lamp heating than with furnace heating and (2) hydrogensilica tube and heated in a furnace or by an incandescentan incandescent lamp than within furnace. Here, sample and

  8. Comparison of freezing control strategies for residential air-to-air heat recovery ventilators

    SciTech Connect (OSTI)

    Phillips, E.G.; Bradley, L.C. ); Chant, R.E. ); Fisher, D.R.

    1989-01-01

    A comparison of the energy performance of defrost and frost control strategies for residential air-to-air heat recovery ventilators (HRV) has been carried out by using computer simulations for various climatic conditions. This paper discusses the results and conclusions from the comparisons and their implications for the heat recovery ventilator manufacturers and system designers.

  9. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air...

  10. Electrically Heated High Temperature Incineration of Air Toxics 

    E-Print Network [OSTI]

    Agardy, F. J.; Wilcox, J. B.

    1990-01-01

    In-Process Technology has placed a prototype of its patented, electrically heated, packed-bed air toxics oxidizer at a northern California chemical plant. This thermal oxidizer is capable of handling a wide range of chlorinated and non...

  11. DEVELOPMENT OF SOLAR DRIVEN ABSORPTION AIR CONDITIONERS AND HEAT PUMPS

    E-Print Network [OSTI]

    Dao, K.

    2013-01-01

    AIR CONDITIONERS AND HEAT PUMPS K. Dao, M. Wahlig, E. Wali,are liquid paths. DM: multistage pump driver, driven by highvapor. DW: main circulation pump driven by strong absorbent.

  12. Experimental Research of Air Source Heat Pump Frosting and Defrosting in a Double Stage-Coupling Heat Pump 

    E-Print Network [OSTI]

    Wang, Z.; Gu, J.; Lu, Z.

    2006-01-01

    In a double stage-coupling heat pump, comprising an air source and water loop heat pump, the 13~20 ? low temperature water is supplied to the water loop heat pump unit. The water loop heat pump can extract heat from the water and heat the indoor air...

  13. Improving Air-Conditioner and Heat Pump Modeling

    SciTech Connect (OSTI)

    Winkler, Jon

    2012-03-02

    This presentation describes a new approach to modeling residential air conditioners and heat pumps, which allows users to model systems by specifying only the more readily-available SEER/EER/HSPF-type metrics. Manufacturer data was used to generate full sets of model inputs for over 450 heat pumps and air conditioners. A sensitivity analysis identified which inputs can be safely defaulted “behind-the-scenes” without negatively impacting the reliability of energy simulations.

  14. Improving Air-Conditioner and Heat Pump Modeling (Presentation)

    SciTech Connect (OSTI)

    Winkler, J.

    2012-03-01

    A new approach to modeling residential air conditioners and heat pumps allows users to model systems by specifying only the more readily-available SEER/EER/HSPF-type metrics. Manufacturer data was used to generate full sets of model inputs for over 450 heat pumps and air conditioners. A sensitivity analysis identified which inputs can be safely defaulted 'behind-the-scenes' without negatively impacting the reliability of energy simulations.

  15. Self-defrosting recuperative air-to-air heat exchanger

    DOE Patents [OSTI]

    Drake, Richard L. (Delmar, NY)

    1993-01-01

    A heat exchanger includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications.

  16. Water-to-Air Heat Pump Performance with Lakewater 

    E-Print Network [OSTI]

    Kavanaugh, S.; Pezent, M. C.

    1989-01-01

    The performance of water-to-air heat pumps using lakewater as the heat source and sink has been investigated. Direct cooling with deep lakewater has also been considered. Although the emphasis of the work was with southern lakes, many results also...

  17. Simulations of sizing and comfort improvements for residential forced-air heating and cooling systems

    E-Print Network [OSTI]

    Walker, I.S.; Degenetais, G.; Siegel, J.A.

    2002-01-01

    the effect of heating and cooling system inefficiencies onwith inefficient heating and cooling systems in CaliforniaForced-Air Heating and Cooling Systems May 2002 Walker, I. ,

  18. A fundamentally new approach to air-cooled heat exchangers.

    SciTech Connect (OSTI)

    Koplow, Jeffrey P.

    2010-01-01

    We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this boundary layer region, diffusive transport is the dominant mechanism for heat transfer. The resulting thermal bottleneck largely determines the thermal resistance of the heat exchanger. No one has yet devised a practical solution to the boundary layer problem. Another longstanding problem is inevitable fouling of the heat exchanger surface over time by particulate matter and other airborne contaminants. This problem is especially important in residential air conditioner systems where often little or no preventative maintenance is practiced. The heat sink fouling problem also remains unsolved. The third major problem (alluded to earlier) concerns inadequate airflow to heat exchanger resulting from restrictions on fan noise. The air-cooled heat exchanger described here solves all of the above three problems simultaneously. The 'Air Bearing Heat Exchanger' provides a several-fold reduction in boundary layer thickness, intrinsic immunity to heat sink fouling, and drastic reductions in noise. It is also very practical from the standpoint of cost, complexity, ruggedness, etc. Successful development of this technology is also expected to have far reaching impact in the IT sector from the standpointpoint of solving the 'Thermal Brick Wall' problem (which currently limits CPU clocks speeds to {approx}3 GHz), and increasing concern about the the electrical power consumption of our nation's information technology infrastructure.

  19. Self-defrosting recuperative air-to-air heat exchanger

    DOE Patents [OSTI]

    Drake, R.L.

    1993-12-28

    A heat exchanger is described which includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications. 3 figures.

  20. Improved graphite furnace atomizer

    DOE Patents [OSTI]

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  1. Control of outdoor air source water heating using variable-speed heat pump

    SciTech Connect (OSTI)

    Dudley, K.F.; Paige, L.E.; Dunshee, K.B.; Voorhis, R.J.

    1991-10-01

    This patent describes a process of controlling an integrated heat pump system of the type. It comprises a variable speed compressor having a discharge port and a suction port; a water heater exchanger coupled to the discharge port of the compressor for heating water by transfer of heat from a compressed heat exchange fluid; an outdoor evaporator heat exchanger having an outdoor fan and a coil receiving the heat exchange fluid from the water heat exchanger and coupled also to the suction port of the compressor, for drawing heat from the outdoor air which heat is transferred to the water in the water heat exchanger; a controller having output channels to control an outdoor fan and the speed of the variable speed compressor and inputs respectively coupled to a water heater setpoint adjustment means, an outdoor air temperature sensor for sensing the outdoor temperature of the outdoor air; and a water temperature sensor for sensing the temperature of the water heated by the water heat exchanger; the process comprising the steps of sensing the outdoor temperature T{sub o}.

  2. Energy Recovery for Medium- and High-Temperature Industrial Furnaces 

    E-Print Network [OSTI]

    Krumm, E. D.

    1981-01-01

    The application of metallic heat exchangers on medium- and high-temperature industrial furnaces is examined. A thorough technical understanding of all furnace operating conditions and the duties imposed upon heat exchangers is identified as a key...

  3. In Proc. 1996 ACEEE Summer Study, August 1996, Asilomar, CA Field Measurements of Efficiency and Duct Retrofit Effectiveness in Residential Forced air

    E-Print Network [OSTI]

    of Efficiency and Duct Retrofit Effectiveness in Residential Forced air Distribution Systems David A. Jump, Iain. The systems in these houses included conventional air conditioning, gas furnaces, electric furnaces and heat, duct air temperatures, ambient temperatures, surface areas of ducts, and HVAC equipment energy

  4. Furnace Blower Electricity: National and Regional Savings Potential

    SciTech Connect (OSTI)

    Florida Solar Energy Center; Franco, Victor; Franco, Victor; Lutz, Jim; Lekov, Alex; Gu, Lixing

    2008-05-16

    Currently, total electricity consumption of furnaces is unregulated, tested at laboratory conditions using the DOE test procedure, and is reported in the GAMA directory as varying from 76 kWh/year to 1,953 kWh/year. Furnace blowers account for about 80percent of the total furnace electricity consumption and are primarily used to distribute warm air throughout the home during furnace operation as well as distribute cold air during air conditioning operation. Yet the furnace test procedure does not provide a means to calculate the electricity consumption during cooling operation or standby, which account for a large fraction of the total electricity consumption. Furthermore, blower electricity consumption is strongly affected by static pressure. Field data shows that static pressure in the house distribution ducts varies widely and that the static pressure used in the test procedure as well as the calculated fan power is not representative of actual field installations. Therefore, accurate determination of the blower electricity consumption is important to address electricity consumption of furnaces and air conditioners. This paper compares the potential regional and national energy savings of two-stage brushless permanent magnet (BPM) blower motors (the blower design option with the most potential savings that is currently available in the market) to single-stage permanent split capacitor (PSC) blower motors (the most common blower design option). Computer models were used to generate the heating and cooling loads for typical homes in 16 different climates which represent houses throughout the United States. The results show that the potential savings of using BPM motors vary by region and house characteristics, and are very strongly tied to improving house distribution ducts. Savings decrease dramatically with increased duct pressure. Cold climate locations will see savings even in the high static pressure duct situations, while warm climate locations will see less savings overall and negative savings in the high static pressure duct situations. Moderate climate locations will see little or no savings.

  5. Heating, Ventilation and Air Conditioning Efficiency

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancing ProgramsDepartment of¡ ¢ £Space Heating

  6. The effects of outdoor heat exchanger hydrophobic treatment on the performance of an air source heat pump 

    E-Print Network [OSTI]

    Parker, Brandon DeWayne

    1995-01-01

    The effects of outdoor heat exchanger hydrophobic treatment on the performance of an air source heat pump were investigated. The base case tests used a bare aluminum outdoor heat exchanger in the experimental setup. The base case test results were...

  7. Optimized Design of a Furnace Cooling System 

    E-Print Network [OSTI]

    Morelli, F.; Bretschneider, R.; Dauzat, J.; Guymon, M.; Studebaker, J.; Rasmussen, B. P.

    2013-01-01

    This paper presents a case study of manufacturing furnace optimized re-design. The bottleneck in the production process is the cooling of heat treatment furnaces. These ovens are on an approximate 24-hour cycle, heating for 12 hours and cooling...

  8. Optimized design of a heat exchanger for an air-to-water reversible heat pump working with propane (R290)

    E-Print Network [OSTI]

    Fernández de Córdoba, Pedro

    Optimized design of a heat exchanger for an air-to-water reversible heat pump working with propane-to-water reversible heat pump unit was carried out using two different fin-and-tube heat exchanger ``coil'' designs concepts. The performance of the heat pump was evaluated for each coil design at different superheat

  9. IEA Heat Pump Conference 2011, 16 -19 May 2011, Tokyo, Japan DYNAMIC MODELING OF AN AIR SOURCE HEAT PUMP WATER

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    SOURCE HEAT PUMP WATER HEATER Farouk Fardoun, Associate Professor, Department of Industrial Engineering- 1 - 10th IEA Heat Pump Conference 2011, 16 - 19 May 2011, Tokyo, Japan DYNAMIC MODELING OF AN AIR of an air source heat pump water heater (ASHPWH). The mathematical model consists of submodels of the basic

  10. Development of an Air-Source Heat Pump Integrated with a Water Heating / Dehumidification Module

    SciTech Connect (OSTI)

    Rice, C Keith; Uselton, Robert B.; Shen, Bo; Baxter, Van D; Shrestha, Som S

    2014-01-01

    A residential-sized dual air-source integrated heat pump (AS-IHP) concept is under development in partnership between ORNL and a manufacturer. The concept design consists of a two-stage air-source heat pump (ASHP) coupled on the air distribution side with a separate novel water heating/dehumidification (WH/DH) module. The motivation for this unusual equipment combination is the forecast trend for home sensible loads to be reduced more than latent loads. Integration of water heating with a space dehumidification cycle addresses humidity control while performing double-duty. This approach can be applied to retrofit/upgrade applications as well as new construction. A WH/DH module capable of ~1.47 L/h water removal and ~2 kW water heating capacity was assembled by the manufacturer. A heat pump system model was used to guide the controls design; lab testing was conducted and used to calibrate the models. Performance maps were generated and used in a TRNSYS sub-hourly simulation to predict annual performance in a well-insulated house. Annual HVAC/WH energy savings of ~35% are predicted in cold and hot-humid U.S. climates compared to a minimum efficiency baseline.

  11. Design and fabrication of a tin-sulfide annealing furnace

    E-Print Network [OSTI]

    Lewis, Raymond (Raymond A.)

    2011-01-01

    A furnace was designed and its heat transfer properties were analyzed for use in annealing thin-film tins-ulfide solar cells. Tin sulfide has been explored as an earth abundant solar cell material, and the furnace was ...

  12. Thesis proposal CSF Brazil 2014 Earth-Air Heat Exchangers at DISTRICT scale

    E-Print Network [OSTI]

    Bordenave, Charles

    Thesis proposal CSF Brazil 2014 Title: Earth-Air Heat Exchangers at DISTRICT scale Thesis. The objective of the work is to design new classes of Earth-Air Heat Exchangers at district scale in the context: This proposal is part of a more global research project dedicated to the study of Earth-Air Heat Exchangers

  13. Optimization of the Fin Heat Pipe for Ventilating and Air Conditioning with a Genetic Algorithm 

    E-Print Network [OSTI]

    Qian, J.; Sun, D.; Li, G.

    2006-01-01

    This paper illustrates that use of a heat pipe as a heat-reclaiming device can significantly influence the air-conditioning system. It analyzes the heat transfer model of the uniform annular fin heat pipe under the condition of air conditioning...

  14. Ferrosilicon smelting in a direct current furnace

    DOE Patents [OSTI]

    Dosaj, V.D.; May, J.B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode. 1 figure.

  15. Ferrosilicon smelting in a direct current furnace

    DOE Patents [OSTI]

    Dosaj, Vishu D. (Midland, MI); May, James B. (Midland, MI)

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode.

  16. Two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, Richard D. (Evergreen, CO)

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  17. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    SciTech Connect (OSTI)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu

    2009-07-15

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  18. Multi-objective optimization of the HVAC (heating, ventilation, and air conditioning) system performance

    E-Print Network [OSTI]

    Kusiak, Andrew

    Multi-objective optimization of the HVAC (heating, ventilation, and air conditioning) system, ventilation, and air conditioning) system in a typical office facility is presented. A multi-layer perceptron. 1. Introduction HVAC (heating, ventilating and air conditioning) systems are designed to maintain

  19. Energy Efficient Process Heating: Managing Air Flow Kevin Carpenter and Kelly Kissock

    E-Print Network [OSTI]

    Kissock, Kelly

    Energy Efficient Process Heating: Managing Air Flow Kevin Carpenter and Kelly Kissock Department important aspect to consider when attempting to improve the energy efficiency of most process heating. Infiltration air enters the system through openings in the system shell. For energy- efficient process heating

  20. Short communication Optimization of hybrid ground coupled and air source heat pump systems

    E-Print Network [OSTI]

    Fernández de Córdoba, Pedro

    Short communication Optimization of hybrid ­ ground coupled and air source ­ heat pump systems 2008 Accepted 14 January 2010 Available online 28 January 2010 Keywords: Ground coupled heat pump Air to water heat pump Thermal storage device Hybrid HVAC system Energy efficiency Numerical simulation a b

  1. ISSUANCE 2015-08-21: Energy Conservation Standards for Central Air Conditioners and Heat Pumps: Notice of Data Availability

    Broader source: Energy.gov [DOE]

    Energy Conservation Standards for Central Air Conditioners and Heat Pumps: Notice of Data Availability

  2. Breakthrough Furnace Can Cut Solar Industry Costs (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-08-01

    A game-changing Optical Cavity Furnace (OCF), developed by NREL, uses optics to heat and purify solar cells at unmatched precision, while also boosting the cells' efficiency.

  3. Advanced Diagnostics and Control for Furnaces, Fired Heaters...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    enables spatially resolved hot zone measurements, optimizing and tuning of furnace burners, improving heat transfer, and minimizing undesirable combustion by-products....

  4. Numerical Analysis of Heat and Moisture Transfer in Underground Air-conditioning Systems 

    E-Print Network [OSTI]

    Wang, Q.; Miao, X.; Cheng, B.; Fan, L.

    2006-01-01

    In view of the influence of humidity of room air on room heat load, indoor environment and building energy consumption in underground intermittent air-conditioning systems, numerical simulation was used to dynamically analyze the coupling condition...

  5. High pressure furnace

    DOE Patents [OSTI]

    Morris, D.E.

    1993-09-14

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum)). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 19 figures.

  6. High pressure furnace

    DOE Patents [OSTI]

    Morris, Donald E. (Kensington, CA)

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  7. High pressure oxygen furnace

    DOE Patents [OSTI]

    Morris, Donald E. (Kensington, CA)

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  8. High pressure oxygen furnace

    DOE Patents [OSTI]

    Morris, D.E.

    1992-07-14

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized, the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 5 figs.

  9. Economic Analysis of a Waste Water Resource Heat Pump Air-Conditioning System in North China 

    E-Print Network [OSTI]

    Chen, H.; Li, D.; Dai, X.

    2006-01-01

    This paper describes the situation of waste water resource in north China and the characteristics and styles of a waste water resource heat pump system, and analyzes the economic feasibility of a waste water resource heat pump air...

  10. An Analysis of Efficiency Improvements in Residential Sized Heat Pumps and Central Air Conditioners 

    E-Print Network [OSTI]

    O'Neal, D. L.; Boecker, C. L.; Penson, S. B.

    1986-01-01

    This report summarizes: (1) the performance improvements possible for central air conditioners and heat pumps using conventional design improvements, (2) the development of a methodology for estimating the seasonal performance of variable speed heat...

  11. Kosciusko REMC- Residential Geothermal and Air-source Heat Pump Rebate Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    Kosciusko REMC offers rebates (as bill credits) to residential members for the purchase and installation of high efficiency air-source heat pumps, geothermal heat pumps, and electric water heaters....

  12. An Evaluation of the Impact of Surface Coatings on the Heat Transfer in High Temperature Ceramic Recuperators 

    E-Print Network [OSTI]

    Guerrero, P. S.; Rebello, W. J.; Federer, J. I.

    1988-01-01

    Engineering ceramics, particularly silicon carbide (SiC), are increasingly being used as materials in high tempera ture recuperators for preheating combus tion air from furnace exhaust gases. As typical flue gases from these furnaces may contain sodium...% in the overall heat transfer coefficient in typical waste heat recovery applications. It was concluded that by combining enhancement techniques on the air side with high emissivity materials on the gas side, one obtains optimal performance in a gas to gas...

  13. Advanced variable speed air-source integrated heat pump (AS-IHP...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced variable speed air-source integrated heat pump (AS-IHP) 2014 Building Technologies Office Peer Review Field test system IHP concept - all HVACWH integrated into one...

  14. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Summit Manufacturing, and Advanced Distributor Products -- must stop distributing 61 heat pump models and 1 air conditioner model that DOE has determined do not comply with...

  15. ISSUANCE 2015-12-11: Final Rule Regarding Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment

    Broader source: Energy.gov [DOE]

    Final Rule Regarding Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment

  16. Experimental study of an air-source heat pump for simultaneous heating and cooling Part 2: Dynamic behaviour and two-phase thermosiphon

    E-Print Network [OSTI]

    Boyer, Edmond

    of the high pressure control system, the transitions between heating, cooling and simultaneous modes1 Experimental study of an air-source heat pump for simultaneous heating and cooling ­ Part 2 the concepts of an air-source Heat Pump for Simultaneous heating and cooling (HPS) designed for hotels

  17. Experimental study of an air-source heat pump for simultaneous heating and cooling Part 1: Basic concepts and performance verification

    E-Print Network [OSTI]

    Boyer, Edmond

    manufacturer. The operation of the high pressure control system, the transitions between heating, cooling1 Experimental study of an air-source heat pump for simultaneous heating and cooling ­ Part 1 40 51 ABSTRACT This article presents the concepts of an air-source Heat Pump for Simultaneous heating

  18. Experimental investigation on the photovoltaic-thermal solar heat pump air-conditioning system on water-heating mode

    SciTech Connect (OSTI)

    Fang, Guiyin; Hu, Hainan; Liu, Xu

    2010-09-15

    An experimental study on operation performance of photovoltaic-thermal solar heat pump air-conditioning system was conducted in this paper. The experimental system of photovoltaic-thermal solar heat pump air-conditioning system was set up. The performance parameters such as the evaporation pressure, the condensation pressure and the coefficient of performance (COP) of heat pump air-conditioning system, the water temperature and receiving heat capacity in water heater, the photovoltaic (PV) module temperature and the photovoltaic efficiency were investigated. The experimental results show that the mean photovoltaic efficiency of photovoltaic-thermal (PV/T) solar heat pump air-conditioning system reaches 10.4%, and can improve 23.8% in comparison with that of the conventional photovoltaic module, the mean COP of heat pump air-conditioning system may attain 2.88 and the water temperature in water heater can increase to 42 C. These results indicate that the photovoltaic-thermal solar heat pump air-conditioning system has better performances and can stably work. (author)

  19. PERFORMANCE OF RESIDENTIAL AIR-TO-AIR HEAT EXCHANGERS: TEST METHODS AND RESULTS

    E-Print Network [OSTI]

    Fisk, William J.

    2013-01-01

    effectiveness of a heat exchanger rates due to the decreasesthrough volumetric flow the rate heat of exchanger. the twothe heat exchanger. The rate of heat transfer "Q" between

  20. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOE Patents [OSTI]

    Jukkola, Walfred W. (Westport, CT); Leon, Albert M. (Mamaroneck, NY); Van Dyk, Jr., Garritt C. (Bethel, CT); McCoy, Daniel E. (Williamsport, PA); Fisher, Barry L. (Montgomery, PA); Saiers, Timothy L. (Williamsport, PA); Karstetter, Marlin E. (Loganton, PA)

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  1. Commissioning Tools for Heating/Cooling System in Residence - Verification of Floor Heating System and Room Air Conditioning System Performance 

    E-Print Network [OSTI]

    Miura, H.; Hokoi, S.; Iwamae, A.; Umeno, T.; Kondo, S.

    2004-01-01

    Tools of evaluating the performance of floor heating and room air conditioner are examined as a commissioning tool. Simple method is needed to check these performance while in use by residents, because evaluation currently requires significant time...

  2. Heat Transfer in Buildings: Application to Solar Air Collector and Trombe Wall Design

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    11 Heat Transfer in Buildings: Application to Solar Air Collector and Trombe Wall Design H. Boyer applications are finally discussed. One concerns the modeling of a flat plate air collector and the second focuses on the modeling of Trombe solar walls. In each case, detailed modeling of heat transfer allows

  3. Furnaces Data | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnaces Data Furnaces Data Email Questions on 2014 LCC spreadsheet 2014-10-28 DOE Furnace Rule111414 Email 111414 Letter to DOE-c DOE Furnace Rule011415 Reponse Email...

  4. State of the Art of Air-source Heat Pump for Cold Regions 

    E-Print Network [OSTI]

    Tian, C.; Liang, N.

    2006-01-01

    In this paper, research on air source heat pump systems for cold regions in recent years is first summarized and compared. These systems can be divided into three kinds: a single-stage compression heat pump, liquid/vapor injection heat pump, and a...

  5. Heat transfer and friction characteristics of air flow in microtubes Chien-Yuh Yang a,

    E-Print Network [OSTI]

    Kandlikar, Satish

    Heat transfer and friction characteristics of air flow in microtubes Chien-Yuh Yang a, , Chia September 2011 Keywords: Microtube Heat transfer Liquid Crystal Thermography a b s t r a c t Several researches dealing with the single-phase forced convection heat transfer inside microchannels have been

  6. Measured Performance of a Low Temperature Air Source Heat Pump

    SciTech Connect (OSTI)

    R.K. Johnson

    2013-09-01

    A 4-ton Low Temperature Heat Pump (LTHP) manufactured by Hallowell International was installed in a residence near New Haven, Connecticut and monitored over two winters of operation. After attending to some significant service issues, the heat pump operated as designed. This report should be considered a review of the dual compressor “boosted heat pump” technology. The Low Temperature Heat Pump system operates with four increasing levels of capacity (heat output) as the outdoor temperature drops.

  7. Energy Efficient Process Heating: Insulation and Thermal Mass Kevin Carpenter and Kelly Kissock

    E-Print Network [OSTI]

    Kissock, Kelly

    1 Energy Efficient Process Heating: Insulation and Thermal Mass Kevin Carpenter and Kelly Kissock tanks and reducing thermal mass. A companion paper, Energy Efficiency Process Heating: Managing Air Flow of the oven/furnace. Reducing the quantity of energy lost to thermal mass in a process heating system saves

  8. PERFORMANCE OF RESIDENTIAL AIR-TO-AIR HEAT EXCHANGERS: TEST METHODS AND RESULTS

    E-Print Network [OSTI]

    Fisk, William J.

    2013-01-01

    another. Another type of heat exchanger is a heat wheel (ferent for each type of heat exchanger. exchanger may heatopposite directions. A heat similar type of exchanger 1s the

  9. Vehicle cabin cooling system for capturing and exhausting heated boundary layer air from inner surfaces of solar heated windows

    DOE Patents [OSTI]

    Farrington, Robert B. (Golden, CO); Anderson, Ren (Broomfield, CO)

    2001-01-01

    The cabin cooling system includes a cooling duct positioned proximate and above upper edges of one or more windows of a vehicle to exhaust hot air as the air is heated by inner surfaces of the windows and forms thin boundary layers of heated air adjacent the heated windows. The cabin cooling system includes at least one fan to draw the hot air into the cooling duct at a flow rate that captures the hot air in the boundary layer without capturing a significant portion of the cooler cabin interior air and to discharge the hot air at a point outside the vehicle cabin, such as the vehicle trunk. In a preferred embodiment, the cooling duct has a cross-sectional area that gradually increases from a distal point to a proximal point to the fan inlet to develop a substantially uniform pressure drop along the length of the cooling duct. Correspondingly, this cross-sectional configuration develops a uniform suction pressure and uniform flow rate at the upper edge of the window to capture the hot air in the boundary layer adjacent each window.

  10. Vertical feed stick wood fuel burning furnace system

    DOE Patents [OSTI]

    Hill, Richard C. (Orono, ME)

    1982-01-01

    A stove or furnace for efficient combustion of wood fuel includes a vertical feed combustion chamber (15) for receiving and supporting wood fuel in a vertical attitude or stack. A major upper portion of the combustion chamber column comprises a water jacket (14) for coupling to a source of water or heat transfer fluid for convection circulation of the fluid. The locus (31) of wood fuel combustion is thereby confined to the refractory base of the combustion chamber. A flue gas propagation delay channel (34) extending laterally from the base of the chamber affords delayed travel time in a high temperature refractory environment sufficient to assure substantially complete combustion of the gaseous products of wood burning with forced air prior to extraction of heat in heat exchanger (16). Induced draft draws the fuel gas and air mixture laterally through the combustion chamber and refractory high temperature zone to the heat exchanger and flue. Also included are active sources of forced air and induced draft, multiple circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  11. Proposed Adjudication of the Contract for the Heating, Ventilating and Air Conditioning Installations for the ISR Buildings

    E-Print Network [OSTI]

    1968-01-01

    Proposed Adjudication of the Contract for the Heating, Ventilating and Air Conditioning Installations for the ISR Buildings

  12. An inverse method for calculation of thermal inertia and heat gain in air conditioning and refrigeration systems

    E-Print Network [OSTI]

    Bahrami, Majid

    An inverse method for calculation of thermal inertia and heat gain in air conditioning for estimation of thermal inertia and heat gain in air conditioning and refrigeration systems using on Ltd. All rights reserved. 1. Introduction Heating, Ventilation, Air Conditioning, and Refrigeration

  13. Air flow in a high aspect ratio heat sink

    E-Print Network [OSTI]

    Allison, Jonathan Michael

    2010-01-01

    The increasing heat output of modern electronics requires concomitant advances in heat sinking technology: reductions in thermal resistance and required pumping power are necessary. This research covers the development of ...

  14. Heat transfer pathways in underfloor air distribution (UFAD) systems

    E-Print Network [OSTI]

    Bauman, F.; Jin, H.; Webster, T.

    2006-01-01

    radiative heat transfer, since radiation was neglectedradiation striking the floor makes up the majority of the total heat transferheat transfer processes: conduction through the slab and floor panels and into the supply plenum via convection; radiation

  15. Burner Designs and Controls for Variable Air Preheat Systems 

    E-Print Network [OSTI]

    Lied, C. R.

    1981-01-01

    This paper will deal with various ways of reducing fuel costs for direct fired furnaces. Burner design relating to existing furnaces, new furnaces designed to operate initially on cold air with the ability to add preheated air in the future...

  16. Process control techniques for the Sidmar blast furnaces

    SciTech Connect (OSTI)

    Vandenberghe, D.; Bonte, L.; Nieuwerburgh, H. van [Sidmar N.V., Ghent (Belgium)

    1995-12-01

    The major challenge for modern blast furnace operation is the achievement of a very high productivity, excellent hot metal quality, low fuel consumption and longer blast furnace campaigns. The introduction of predictive models, decision supporting software and expert systems has reduced the standard deviation of the hot metal silicon content. The production loss due to the thermal state of the blast furnace has decreased three times since 1990. An appropriate control of the heat losses with high pulverized coal injection rates, is of the utmost importance for the life of the blast furnace. Different rules for the burden distribution of both blast furnaces are given. At blast furnace A, a peripheral gas flow is promoted, while at blast furnace B a more central gas flow is promoted.

  17. Measuring important parameters for air-sea heat exchange Christoph S. Garbeab, Uwe Schimpfab and Bernd Jhneab

    E-Print Network [OSTI]

    Garbe, Christoph S.

    Measuring important parameters for air-sea heat exchange Christoph S. Garbeab, Uwe Schimpfab Exchange, Heat flux, Digital Image Processing, Surface Renewal 1. INTRODUCTION Thermographic techniques-water heat exchange. A driving force in air sea interactions is the net sea surface heat flux. It is a vital

  18. ASHRAE $1000 Scholarship Application (02/26/2013) The Utah Chapter of the American Society of Heating, Refrigerating and Air Conditioning

    E-Print Network [OSTI]

    van den Berg, Jur

    of Heating, Refrigerating and Air Conditioning Engineers is offering multiple $1,000 scholarships automation or controls, heating, ventilating, refrigeration or air conditioning (HVAC) principles are invited

  19. Blast furnace supervision and control system

    SciTech Connect (OSTI)

    Remorino, M.; Lingiardi, O.; Zecchi, M. [Siderar S.A.I.C./Ingdesi, San Nicolas (Argentina)

    1997-12-31

    On December 1992, a group of companies headed by Techint, took over Somisa, the state-owned integrated steel plant located at San Nicolas, Province of Buenos Aires, Argentina, culminating an ambitious government privatization scheme. The blast furnace 2 went into a full reconstruction and relining in January 1995. After a 140 MU$ investment the new blast furnace 2 was started in September 1995. After more than one year of operation of the blast furnace the system has proven itself useful and reliable. The main reasons for the success of the system are: same use interface for all blast furnace areas -- operation, process, maintenance and management, (full horizontal and vertical integration); and full accessibility to all information and process tools though some restrictions apply to field commands (people empowerment). The paper describes the central system.

  20. Improved Modeling of Residential Air Conditioners and Heat Pumps for Energy Calculations

    SciTech Connect (OSTI)

    Cutler, D.; Winkler, J.; Kruis, N.; Christensen, C.; Brendemuehl, M.

    2013-01-01

    This report presents improved air conditioner and heat pump modeling methods in the context of whole-building simulation tools, with the goal of enabling more accurate evaluation of cost effective equipment upgrade opportunities and efficiency improvements in residential buildings.

  1. An air-to-air heat pump (COP-3.11 at 470 F (8.30C)) run alternately with an electric-resistance water

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    #12;/ ABSTRACT An air-to-air heat pump (COP-3.11 at 470 F (8.30C)) run alternately with an electric and heat pumps. *. . ..-.' thereby making effective use of normally rejected energy. There are numerous and heat pumps. Analytical studies at the Oak Ridge National Laboratory (ORN.) have shown

  2. Multiple hearth furnace for reducing iron oxide

    DOE Patents [OSTI]

    Brandon, Mark M. (Charlotte, NC); True, Bradford G. (Charlotte, NC)

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  3. PERFORMANCE OF RESIDENTIAL AIR-TO-AIR HEAT EXCHANGERS: TEST METHODS AND RESULTS

    E-Print Network [OSTI]

    Fisk, William J.

    2013-01-01

    effectiveness and low pressure exchanger would drop of thisAluminum Flanges Pressure Tap Heat Exchanger Transition,therefore the pressure in the heat exchanger was slightly

  4. Scanning electron microscopy study of carbon nanotubes heated at high temperatures in air

    E-Print Network [OSTI]

    . INTRODUCTION Because of their remarkable physical and electronic properties, carbon nanotubes are promising nanotubes in air,3,4 in an oxygen stream,5 or under a flow of carbon dioxide gas.6 Thinning of nanotubesScanning electron microscopy study of carbon nanotubes heated at high temperatures in air Xuekun Lu

  5. Vertical two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, R.D.

    1999-03-16

    A vertical two chamber reaction furnace is disclosed. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  6. Vertical two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, Richard D. (Evergreen, CO)

    1999-03-16

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  7. Opportunities for Saving Energy and Improving Air Quality in Urban Heat Islands

    SciTech Connect (OSTI)

    Akbari, Hashem

    2007-07-01

    World energy use is the main contributor to atmospheric CO2. In 2002, about 7.0 giga metric tons of carbon (GtC) were emitted internationally by combustion of gas, liquid, and solid fuels (CDIAC, 2006), 2 to 5 times the amount contributed by deforestation (Brown et al., 1988). The share of atmospheric carbon emissions for the United States from fossil fuel combustion was 1.6 GtC. Increasing use of fossil fuel and deforestation together have raised atmospheric CO{sub 2} concentration some 25% over the last 150 years. According to global climate models and preliminary measurements, these changes in the composition of the atmosphere have already begun raising the Earth's average temperature. If current energy trends continue, these changes could drastically alter the Earth's temperature, with unknown but potentially catastrophic physical and political consequences. During the last three decades, increased energy awareness has led to conservation efforts and leveling of energy consumption in the industrialized countries. An important byproduct of this reduced energy use is the lowering of CO{sub 2} emissions. Of all electricity generated in the United States, about one-sixth is used to air-condition buildings. The air-conditioning use is about 400 tera-watt-hours (TWh), equivalent to about 80 million metric tons of carbon (MtC) emissions, and translating to about $40 billion (B) per year. Of this $40 B/year, about half is used in cities that have pronounced 'heat islands'. The contribution of the urban heat island to the air-conditioning demand has increased over the last 40 years and it is currently at about 10%. Metropolitan areas in the United States (e.g., Los Angeles, Phoenix, Houston, Atlanta, and New York City) have typically pronounced heat islands that warrant special attention by anyone concerned with broad-scale energy efficiency (HIG, 2006). The ambient air is primarily heated through three processes: direct absorption of solar radiation, convection of heat from hot surfaces, and man-made heat (exhaust from cars, buildings, etc.). Air is fairly transparent to light--the direct absorption of solar radiation in atmospheric air only raises the air temperature by a small amount. Typically about 90% of solar radiation reaches the Earth's surface and then is either absorbed or reflected. The absorbed radiation on the surface increases the surface temperature. And in turn the hot surfaces heat the air. This convective heating is responsible for the majority of the diurnal temperature range. The contribution of man-made heat (e.g., air conditioning, cars) is very small, compared to the heating of air by hot surfaces, except for the downtown high-rise areas.

  8. Heat transfer pathways in underfloor air distribution (UFAD) systems

    E-Print Network [OSTI]

    Bauman, F.; Jin, H.; Webster, T.

    2006-01-01

    air distribution: Thermal stratification. ASHRAE Journalstratification is increased and temperatures near the ceiling rise, this condition aggra- vates the thermalthermal decay can be a problem. Properly controlled UFAD systems produce temperature stratification

  9. Recirculation of Factory Heat and Air to Reduce Energy Consumption 

    E-Print Network [OSTI]

    Thiel, G. R.

    1983-01-01

    such as wet scrubbers and activated carbon collectors) are fairly well known. So are the cyclone and filter devices which are capable of collecting relatively large parti ESL-IE-83-04-32 Proceedings from the Fifth Industrial Energy Conservation.... To collect such submicron particulates in filter type air cleaners necessi tates selection of media having extremely small air passages. Substantial resistance to airflow, With consequent high static pressure drop across the collector, is therefore...

  10. Retrofit Air Preheat Economics 

    E-Print Network [OSTI]

    Goolsbee, J. A.

    1981-01-01

    Retrofit air preheat systems are the most reliable and efficient means to effect significant energy conservation for large existing industrial furnaces. Units can be quickly installed without a lengthy shutdown, and the furnace efficiency can...

  11. Fossil fuel furnace reactor

    DOE Patents [OSTI]

    Parkinson, William J. (Los Alamos, NM)

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  12. PERFORMANCE OF RESIDENTIAL AIR-TO-AIR HEAT EXCHANGERS: TEST METHODS AND RESULTS

    E-Print Network [OSTI]

    Fisk, William J.

    2013-01-01

    2. SCHEMATIC DIAGRAM OF A CROSSFLOW HEAT EXCHANGER. H RMED Rthe same direction. In a crossflow exchanger, (Fig- ure 2)Heat Exchanger (Figure 11) has a crossflow and core, two two

  13. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOE Patents [OSTI]

    Kinosz, Michael J. (Apollo, PA); Meyer, Thomas N. (Murrysville, PA)

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  14. A Computational Analysis of Smart Timing Decisions for Heating Based on an Air-to-Water Heat pump SMARTER EUROPE E-world energy & water 2014 Proceedings page 1

    E-Print Network [OSTI]

    Treur, Jan

    A Computational Analysis of Smart Timing Decisions for Heating Based on an Air-to-Water Heat pump Decisions for Heating Based on an Air-to-Water Heat pump Jan Treur VU University Amsterdam, Agent Systems be most efficient to use this energy in these periods. For air to water heat pumps a similar issue occurs

  15. Coke oven gas injection to blast furnaces

    SciTech Connect (OSTI)

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L. [U.S. Steel, Clairton, PA (United States)

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  16. Trends in furnace control

    SciTech Connect (OSTI)

    McDonald, T.J.; Keefe, M.D. (Italimpianti of America, Inc., Coraopolis, PA (United States). Instrumentation and Controls Dept.)

    1993-07-01

    This paper relates Italimpianti's experiences over the past few years in the area of control of reheat furnaces for the steel industry. The focus is on the level 1 area; specifically on the use of PLC-based systems to perform both combustion control and mechanical/hydraulic control. Some topics to be discussed are: overview of reheat furnace control system requirements; PLC only control vs separate PLC and DCS systems; PLC hardware requirements; man machine interface (MMI) requirements; purge, light-on and safety logic; implementation of more sophisticated level 1 control algorithms; furnace temperature optimization: look up tables vs full thermal modeling; and recent trends including integrated PLC/DCS system.

  17. New Energy Efficiency Standards for Furnace Fans to Reduce Carbon...

    Office of Environmental Management (EM)

    by at least 3 billion metric tons in total by 2030, equal to more than a year's carbon pollution from the entire U.S. electricity system. Furnace fans are used to circulate air...

  18. Air Quality and Emissions Impacts of Heat Island Mitigation Strategies

    E-Print Network [OSTI]

    by generating fewer emissions from electricity production. These benefits, however, are difficult quality planning process. If a model were available to accurately predict the decrease in temperature and detailed manner is important if heat island control strategies are to be viewed as "quantifiable

  19. "Table HC11.5 Space Heating Usage Indicators by Northeast Census...

    U.S. Energy Information Administration (EIA) Indexed Site

    "Very Little or None",24.7,3.2,2.2,1 "Type of Supplemental Heating Equipment Used" "Heat Pump",0.6,"N","N","N" "Central Warm-Air Furnace",2.3,"Q","Q","Q" "SteamHot Water...

  20. "Table HC13.5 Space Heating Usage Indicators by South Census...

    U.S. Energy Information Administration (EIA) Indexed Site

    "Very Little or None",24.7,8.5,3.9,2.2,2.4 "Type of Supplemental Heating Equipment Used" "Heat Pump",0.6,0.4,0.3,"Q","N" "Central Warm-Air Furnace",2.3,0.7,0.3,0.2,"Q" "SteamHot...

  1. "Table HC10.5 Space Heating Usage Indicators by U.S. Census...

    U.S. Energy Information Administration (EIA) Indexed Site

    "Very Little or None",24.7,3.2,6.9,8.5,6.1 "Type of Supplemental Heating Equipment Used" "Heat Pump",0.6,"N","Q",0.4,"Q" "Central Warm-Air Furnace",2.3,"Q",0.9,0.7,0.6 "SteamHot...

  2. "Table HC14.5 Space Heating Usage Indicators by West Census...

    U.S. Energy Information Administration (EIA) Indexed Site

    "Very Little or None",24.7,6.1,2,4.1 "Type of Supplemental Heating Equipment Used" "Heat Pump",0.6,"Q","N","Q" "Central Warm-Air Furnace",2.3,0.6,"Q",0.5 "SteamHot Water...

  3. "Table HC12.5 Space Heating Usage Indicators by Midwest Census...

    U.S. Energy Information Administration (EIA) Indexed Site

    "Very Little or None",24.7,6.9,4.7,2.2 "Type of Supplemental Heating Equipment Used" "Heat Pump",0.6,"Q","Q","Q" "Central Warm-Air Furnace",2.3,0.9,0.5,0.3 "SteamHot Water...

  4. Heat transfer mechanism with thin filaments including ceramic high temperature heat exchanger

    DOE Patents [OSTI]

    Im, Kwan H. (Naperville, IL); Ahluwalia, Rajesh K. (Burr Ridge, IL)

    1994-01-01

    A radiative heat transfer mechanism in a furnace having burners through which pulverized coal and air are burned producing combustion gases and contaminants. A plurality of elongated conduits are positioned inside the furnace proximate to the burners generally parallel to the flow of combustion gases in the furnace. A plurality of thin filaments are inside each of the elongated hollow conduits, the filaments having diameters in the range of from about 1 micrometer to about 1,000 micrometers and having an infrared radiation cross-section sufficient to cause the filaments to heat upon exposure to infrared radiation. Blower mechanism is associated with the elongated conduits for limiting the amount of soot and ash which deposit on the conduits to preserve the radiative and convective transfer of heat energy from the combustion gases to the conduits.

  5. Heat transfer mechanism with thin filaments including ceramic high temperature heat exchanger

    DOE Patents [OSTI]

    Im, K.H.; Ahluwalia, R.K.

    1994-10-18

    A radiative heat transfer mechanism in a furnace is described having burners through which pulverized coal and air are burned producing combustion gases and contaminants. A plurality of elongated conduits are positioned inside the furnace proximate to the burners generally parallel to the flow of combustion gases in the furnace. A plurality of thin filaments are inside each of the elongated hollow conduits, the filaments having diameters in the range of from about 1 micrometer to about 1,000 micrometers and having an infrared radiation cross-section sufficient to cause the filaments to heat upon exposure to infrared radiation. Blower mechanism is associated with the elongated conduits for limiting the amount of soot and ash which deposit on the conduits to preserve the radiative and convective transfer of heat energy from the combustion gases to the conduits. 7 figs.

  6. Energy Consumption Simulation and Analysis of Heat Pump Air Conditioning System in Wuhan by the BIN Method 

    E-Print Network [OSTI]

    Wen, Y.; Zhao, F.

    2006-01-01

    to simulate the annual energy consumption of groundwater heat pump systems (GWHPS) for an office building in Wuhan. Its annual energy consumption was obtained and compared with the partner of the air source heat pump systems (ASHPS). The results show...

  7. Energy Conservation and Comfort of Heat Pump Desiccant Air Conditioning System in Actual Living Space in Summer

    E-Print Network [OSTI]

    Miyashita, Yasushi

    Energy Conservation and Comfort of Heat Pump Desiccant Air Conditioning System in Actual Living and total heat exchanger in terms of both energy conservation and thermal comfort in summer. 1. COP

  8. Method and apparatus for operating a self-starting air heating system

    DOE Patents [OSTI]

    Heinrich, Charles E. (Mentor, OH)

    1983-12-06

    A self-starting, fuel fired, air heating system including a fuel burner fired vapor generator, a turbine, and a condenser connected in a closed circuit such that the vapor output from the vapor generator is conducted to the turbine and then to the condenser where it is condensed for return to the vapor generator. The turbine drives an air blower which passes air over the condenser for cooling the condenser and heating the air. Also, a condensate pump is driven by the turbine. The disclosure is particularly concerned with a method and apparatus which on start-up prevents the vapor generator's vapor output from being conducted to the turbine until a predetermined pressure differential has been achieved. However, after the vapor flow is once permitted, it cannot again be prevented until after the fuel burner has been shut off and restarted.

  9. Comment submitted by the Air Conditioning, Heating and Refrigeration Institute (AHRI) regarding the Energy Star Verification Testing Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    This document is a comment submitted by the Air Conditioning, Heating and Refrigeration Institute (AHRI) regarding the Energy Star Verification Testing Program

  10. Energy Assessment Protocol for Glass Furnaces 

    E-Print Network [OSTI]

    Plodinec, M. J.; Kauffman, B. M.; Norton, O. P.; Richards, C.; Connors, J.; Wishnick, D.

    2005-01-01

    of the protocol are implemented, resulting in cost savings of greater than $200,000 per year. PROJECT OVERVIEW The glass industry is a major energy consumer. Depending on the market sector, a glass furnace heated by oxy-fuel burners may use from 3..., the manufacturer of the burners used in the PPG furnace, brought extensive field experience to the team, as well as in-depth knowledge of burner performance. ENERGY ASSESSMENT PROTOCOL The project team developed the protocol based on DIAL, Eclipse and PPG...

  11. Commercial Air Conditioners and Heat Pumps | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i n c i p aDepartment of EnergyofDepartmentProcess DocumentPartner: A.O.Air

  12. Air Conditioning Heating and Refrigeration Institute Comment | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative FuelsofProgram:Y-12 Beta-3AUDITLeslie PezzulloAgenda AgendaEnergy Air Barriers

  13. Air-Source Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative Fuels DataEnergy Webinar:I Due Date Adv. FossilMethodsDepartment» Air Sealing

  14. Natural Gas Heat Pump and Air Conditioner | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power Administration wouldMass map shinesSolar Photovoltaic(Million Cubicthrough 1996) inNatural Gas Heat Pump and

  15. Heating, Ventilation, and Air Conditioning Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum12,ExecutiveFinancing ProgramsDepartment of¡ ¢ £Space HeatingEmerging

  16. Cold End Inserts for Process Gas Waste Heat Boilers Air Products, operates hydrogen production plants, which utilize large waste heat boilers (WHB)

    E-Print Network [OSTI]

    Demirel, Melik C.

    Cold End Inserts for Process Gas Waste Heat Boilers Overview Air Products, operates hydrogen production plants, which utilize large waste heat boilers (WHB) to cool process syngas. The gas enters satisfies all 3 design criteria. · Correlations relating our experimental results to a waste heat boiler

  17. Vertical feed stick wood fuel burning furnace system

    DOE Patents [OSTI]

    Hill, Richard C. (Orono, ME)

    1984-01-01

    A new and improved stove or furnace for efficient combustion of wood fuel including a vertical feed combustion chamber for receiving and supporting wood fuel in a vertical attitude or stack, a major upper portion of the combustion chamber column comprising a water jacket for coupling to a source of water or heat transfer fluid and for convection circulation of the fluid for confining the locus of wood fuel combustion to the bottom of the vertical gravity feed combustion chamber. A flue gas propagation delay channel extending from the laterally directed draft outlet affords delayed travel time in a high temperature environment to assure substantially complete combustion of the gaseous products of wood burning with forced air as an actively induced draft draws the fuel gas and air mixture laterally through the combustion and high temperature zone. Active sources of forced air and induced draft are included, multiple use and circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  18. Development of a High Performance Air Source Heat Pump for the US Market

    SciTech Connect (OSTI)

    Abdelaziz, Omar [ORNL] [ORNL; Shen, Bo [ORNL] [ORNL; Gao, Zhiming [ORNL] [ORNL; Baxter, Van D [ORNL] [ORNL; Iu, Ipseng [ORNL] [ORNL

    2011-01-01

    Heat pumps present a significant advantage over conventional residential heating technologies due to higher energy efficiencies and less dependence on imported oil. The US development of heat pumps dates back to the 1930 s with pilot units being commercially available in the 1950 s. Reliable and cost competitive units were available in the US market by the 1960 s. The 1973 oil embargo led to increased interest in heat pumps prompting significant research to improve performance, particularly for cold climate locations. Recent increasing concerns on building energy efficiency and environmental emissions have prompted a new wave of research in heat pump technology with special emphasis on reducing performance degradation at colder outdoor air temperatures. A summary of the advantages and limitations of several performance improvement options sought for the development of high performance air source heat pump systems for cold climate applications is the primary focus of this paper. Some recommendations for a high performance cold climate heat pump system design most suitable for the US market are presented.

  19. Improved Modeling of Residential Air Conditioners and Heat Pumps for Energy Calculations

    SciTech Connect (OSTI)

    Cutler, D.; Winkler, J.; Kruis, N.; Christensen, C.; Brandemuehl, M.

    2013-01-01

    This report presents improved air conditioner and heat pump modeling methods in the context of whole-building simulation tools, with the goal of enabling more accurate evaluation of cost-effective equipment upgrade opportunities and efficiency improvements in residential buildings.

  20. Thesis proposal CSF Brazil 2014 Earth-Air Heat exchangers at BUILDING scale

    E-Print Network [OSTI]

    Bordenave, Charles

    Thesis proposal CSF Brazil 2014 Title: Earth-Air Heat exchangers at BUILDING scale Thesis (Brazil) and continental (France) areas. Subject description: This proposal is part of a more global and Mass Transfer, 55 7832-7837, 2012. Expected collaboration in Brazil: Federal University of Rio Grande

  1. Office Building Uses Ice Storage, Heat Recovery, and Cold-Air Distribution 

    E-Print Network [OSTI]

    Tackett, R. K.

    1989-01-01

    Ice storage offers many opportunities to use other tcchnologies, such as heat recovery and cold-air distribution. In fact, by using them, the designer can improve the efficiency and lower the construction cost of an ice system. This paper presents a...

  2. Transpired Solar Collector at NREL's Waste Handling Facility Uses Solar Energy to Heat Ventilation Air

    SciTech Connect (OSTI)

    2010-09-08

    The transpired solar collector was installed on NREL's Waste handling Facility (WHF) in 1990 to preheat ventilation air. The electrically heated WHF was an ideal candidate for the this technology - requiring a ventilation rate of 3,000 cubic feet per meter to maintain safe indoor conditions.

  3. Furnace Pressure Controllers; Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 * September 2005 Industrial Technologies Program Furnace Pressure Controllers Furnace draft, or negative pres- sure, is created in fuel-fired furnaces when high temperature gases...

  4. Determination of the Transient Response Characteristics of the Air-Source Heat Pump During the Reverse Cycle Defrost 

    E-Print Network [OSTI]

    O'Neal, D. L.; Anand, N. K.; Peterson, K. T.; Schleising, S.

    1988-01-01

    The objectives of this research were to: (1) characterize the reverse cycle defrost of the air-to-air heat pump and (2) examine the effect of different expansion devices on the performance of the heat pump during the defrost cycle....

  5. DEVELOPMENT OF AIR-TO-AIR HEAT PUMP SIMULATION PROGRAM WITH ADVANCED

    E-Print Network [OSTI]

    17, United States Code. ProQuest Information and Learning Company 300 North Zeeb Road P.O. Box 1346 Ann Arbor, MI 48106-1346 by ProQuest Information and Learning Company. #12;DEVELOPMENT OF AIR to write the acknowledgments. My family members are supportive all the way. My parents raised all of us

  6. Recent improvements in casthouse practices at the Kwangyang blast furnaces

    SciTech Connect (OSTI)

    Jang, Y.S.; Han, K.W.; Kim, K.Y.; Cho, B.R.; Hur, N.S.

    1997-12-31

    POSCO`s Kwangyang blast furnaces have continuously carried out high production and low fuel operation under a high pulverized coal injection rate without complications since the Kwangyang No. 1 blast furnace was blown-in in 1987. The Kwangyang blast furnaces have focused on improving the work environment for the increase of competitive power in terms of increased production, cost savings, and management of optimum manpower through use of low cost fuel and raw material. At this time, the casthouse work lags behind most work in the blast furnace. Therefore, the Kwangyang blast furnaces have adopted a remote control system for the casthouse equipment to solve complications in the casthouse work due to high temperature and fumes. As the result, the casthouse workers can work in clean air and the number of workers has been reduced to 9.5 personnel per shift by reduction of the workload.

  7. ISSUANCE 2015-07-27: Energy Conservation Program: Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment, Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment, Notice of Proposed Rulemaking

  8. Chapter 18. The Micro/Macro Connection Heating the air in a hot-air

    E-Print Network [OSTI]

    Dhamala, Mukesh

    Education, Inc., publishing as Pearson Addison-Wesley. · Thermal Energy and Specific Heat · Thermal energy D. Rotational energy E. Solar energy #12;What additional kind of energy makes CV larger. Rotational energy E. Solar energy #12;The second law of thermodynamics says that A. the entropy

  9. Robustness analysis of an air heating plant and control law by using polynomial chaos

    SciTech Connect (OSTI)

    Colón, Diego; Ferreira, Murillo A. S.; Bueno, Átila M.; Balthazar, José M.; Rosa, Suélia S. R. F. de

    2014-12-10

    This paper presents a robustness analysis of an air heating plant with a multivariable closed-loop control law by using the polynomial chaos methodology (MPC). The plant consists of a PVC tube with a fan in the air input (that forces the air through the tube) and a mass flux sensor in the output. A heating resistance warms the air as it flows inside the tube, and a thermo-couple sensor measures the air temperature. The plant has thus two inputs (the fan's rotation intensity and heat generated by the resistance, both measured in percent of the maximum value) and two outputs (air temperature and air mass flux, also in percent of the maximal value). The mathematical model is obtained by System Identification techniques. The mass flux sensor, which is nonlinear, is linearized and the delays in the transfer functions are properly approximated by non-minimum phase transfer functions. The resulting model is transformed to a state-space model, which is used for control design purposes. The multivariable robust control design techniques used is the LQG/LTR, and the controllers are validated in simulation software and in the real plant. Finally, the MPC is applied by considering some of the system's parameters as random variables (one at a time, and the system's stochastic differential equations are solved by expanding the solution (a stochastic process) in an orthogonal basis of polynomial functions of the basic random variables. This method transforms the stochastic equations in a set of deterministic differential equations, which can be solved by traditional numerical methods (That is the MPC). Statistical data for the system (like expected values and variances) are then calculated. The effects of randomness in the parameters are evaluated in the open-loop and closed-loop pole's positions.

  10. Precision control of high temperature furnaces using an auxiliary power supply and charged practice current flow

    DOE Patents [OSTI]

    Pollock, George G. (San Ramon, CA)

    1997-01-01

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved.

  11. Precision control of high temperature furnaces using an auxiliary power supply and charged particle current flow

    DOE Patents [OSTI]

    Pollock, G.G.

    1997-01-28

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. 5 figs.

  12. Combustion air preheating

    SciTech Connect (OSTI)

    Wells, T.A.; Petterson, W.C.

    1986-10-14

    This patent describes a process for steam cracking hydrocarbons to cracked gases in a tubular furnace heated by burning a mixture of fuel and combustion air and subsequently quenching the cracked gases. Waste heat is recovered in the form of high pressure steam and the combustion air is preheated prior to introduction into the furnace. The improvement described here comprises: (a) superheating the high pressure steam and expanding at least a portion of the superheated high pressure steam through a first turbine to produce shaft work and superheated medium pressure steam at a temperature between 260/sup 0/ and 465/sup 0/ C.; (b) expanding at least a portion of the superheated medium pressure steam through a second turbine to produce shaft work and low pressure steam at a temperature between 120/sup 0/ and 325/sup 0/ C.; and (c) preheating the combustion air by indirect heat exchange with at least a portion of the superheated medium pressure stream and at least a portion of the low pressure steam.

  13. Energy Saving Potentials and Air Quality Benefits of Urban HeatIslandMitigation

    SciTech Connect (OSTI)

    Akbari, Hashem

    2005-08-23

    Urban areas tend to have higher air temperatures than their rural surroundings as a result of gradual surface modifications that include replacing the natural vegetation with buildings and roads. The term ''Urban Heat Island'' describes this phenomenon. The surfaces of buildings and pavements absorb solar radiation and become extremely hot, which in turn warm the surrounding air. Cities that have been ''paved over'' do not receive the benefit of the natural cooling effect of vegetation. As the air temperature rises, so does the demand for air-conditioning (a/c). This leads to higher emissions from power plants, as well as increased smog formation as a result of warmer temperatures. In the United States, we have found that this increase in air temperature is responsible for 5-10% of urban peak electric demand for a/c use, and as much as 20% of population-weighted smog concentrations in urban areas. Simple ways to cool the cities are the use of reflective surfaces (rooftops and pavements) and planting of urban vegetation. On a large scale, the evapotranspiration from vegetation and increased reflection of incoming solar radiation by reflective surfaces will cool a community a few degrees in the summer. As an example, computer simulations for Los Angeles, CA show that resurfacing about two-third of the pavements and rooftops with reflective surfaces and planting three trees per house can cool down LA by an average of 2-3K. This reduction in air temperature will reduce urban smog exposure in the LA basin by roughly the same amount as removing the basin entire onroad vehicle exhaust. Heat island mitigation is an effective air pollution control strategy, more than paying for itself in cooling energy cost savings. We estimate that the cooling energy savings in U.S. from cool surfaces and shade trees, when fully implemented, is about $5 billion per year (about $100 per air-conditioned house).

  14. Heat transfer to air-water two-phase flow in slug/churn region

    SciTech Connect (OSTI)

    Wadekar, V.V. [AEA Technology, Harwell (United Kingdom). Heat Transfer and Fluid Flow Service; Tuzla, K.; Chen, J.C. [Lehigh Univ., Bethlehem, PA (United States). Dept. of Chemical Engineering

    1996-12-31

    Measured heat transfer data for air-water two-phase flow in the slug/churn flow region are reported. The measurements were obtained from a 1.3 m tall, 15.7 mm diameter vertical tube test-section. It is observed that the data exhibit different heat transfer characteristics to those predicted by the standard correlations for the convective component of flow boiling heat transfer. Comparison with the predictions of a slug flow model for evaporation shows a significant overprediction of the data. The reason for the overprediction is attributed to the sensible heating requirement of the gas phase. The slug flow model is therefore suitably modified for non-evaporating two-phase flow. This specially adapted model is found to give reasonably good predictions of the measured data.

  15. Development of a Variable-Speed Residential Air-Source Integrated Heat Pump

    SciTech Connect (OSTI)

    Rice, C Keith [ORNL] [ORNL; Shen, Bo [ORNL] [ORNL; Munk, Jeffrey D [ORNL] [ORNL; Ally, Moonis Raza [ORNL] [ORNL; Baxter, Van D [ORNL] [ORNL

    2014-01-01

    A residential air-source integrated heat pump (AS-IHP) is under development in partnership with a U.S. manufacturer. A nominal 10.6 kW (3-ton) cooling capacity variable-speed unit, the system provides both space conditioning and water heating. This multi-functional unit can provide domestic water heating (DWH) in either full condensing (FC) (dedicated water heating or simultaneous space cooling and water heating) or desuperheating (DS) operation modes. Laboratory test data were used to calibrate a vapor-compression simulation model for each mode of operation. The model was used to optimize the internal control options for efficiency while maintaining acceptable comfort conditions and refrigerant-side pressures and temperatures within allowable operating envelopes. Annual simulations were performed with the AS-IHP installed in a well-insulated house in five U.S. climate zones. The AS-IHP is predicted to use 45 to 60% less energy than a DOE minimum efficiency baseline system while meeting total annual space conditioning and water heating loads. Water heating energy use is lowered by 60 to 75% in cold to warmer climates, respectively. Plans are to field test the unit in Knoxville, TN.

  16. Effect of residential air-to-air heat and moisture exchangers on indoor humidity

    SciTech Connect (OSTI)

    Barringer, C.G.; McGugan, C.A. )

    1989-01-01

    A project was undertaken to develop guidelines for the selection of residential heat and moisture recovery ventilation systems (HRVs) in order to maintain an acceptable indoor humidity for various climatic conditions. These guidelines were developed from reviews on ventilation requirements, HRV performance specifications, and from computer modeling. Space conditions within three house/occupancy models for several types of HRV were simulated for three climatic conditions (Lake Charles, LA; Seattle, WA; and Winnipeg, MB) in order to determine the impact of the HRVs on indoor relative humidity and space-conditioning loads. Results show that when reduction of cooling cost is the main consideration, exchangers with moisture recovery are preferable to sensible HRVs. For reduction of heating costs, moisture recovery should be done for ventilation rates greater than about 15 L/s and average winter temperatures less than about (minus) 10{degrees}C if internal moisture generation rates are low. For houses with higher ventilation rates and colder average winter temperatures, exchangers with moisture recovery should be used.

  17. Consumer life-cycle cost impacts of energy-efficiency standards for residential-type central air conditioners and heat pumps

    E-Print Network [OSTI]

    Rosenquist, Gregory; Chan, Peter; Lekov, Alex; McMahon, James; Van Buskirk, Robert

    2001-01-01

    Maintenance costs are assumed to apply to all product types (split or package systems, air conditioners or heat pumps) and

  18. ISSUANCE 2015-06-08: Energy Conservation Program: Test Procedures for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps, Final Rule

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Test Procedures for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps, Final Rule

  19. 13 SEER Standard for Central Air Conditioners and Heat Pumps (released in AEO2005)

    Reports and Publications (EIA)

    2005-01-01

    In January 2004, after years of litigation in a case that pitted environmental groups and Attorneys General from 10 states against the U.S. Secretary of Energy, the U.S. Court of Appeals for the Second Circuit reestablished the central air conditioner and heat pump standard originally set in January 200. The Courts ruling, which struck down a May 2002 rollback of the 2001 standard to a 12 Seasonal Energy Efficiency Ratio (SEER) mandates that all new central air conditioners and heat pumps meet a 13 SEER standard by January 2006, requiring a 30% increase in efficiency relative to current law. The Annual Energy Outlook 2005 reference case incorporates the 13 SEER standard as mandated by the Courts ruling.

  20. Retrofit Integrated Space & Water Heating: Field Assessment, Minneapolis, Minnesota (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-05-01

    This project analyzed combined condensing water heaters or boilers and hydronic air coils to provide high efficiency domestic hot water and forced air space heating. Called 'Combi' systems, they provided similar space and water heating performance less expensively than installing two condensing appliances. The system's installed costs were cheaper than installing a condensing furnace and either a condensing tankless or condensing storage water heater. However, combi costs must mature and be reduced before they are competitive with a condensing furnace and power vented water heater (EF of 0.60). Better insulation and tighter envelopes are reducing space heating loads for new and existing homes. For many homes, decreased space heating loads make it possible for both space and domestic water heating loads to be provided with a single heating plant. These systems can also eliminate safety issues associated with natural draft appliances through the use of one common sealed combustion vent.

  1. Air-Source Integrated Heat Pump for Near-Zero Energy Houses: Technology Status Report

    SciTech Connect (OSTI)

    Murphy, Richard W; Rice, C Keith; Baxter, Van D; Craddick, William G

    2007-07-01

    This report documents the development of an air-source integrated heat pump (AS-IHP) through the third quarter of FY2007. It describes the design, analyses and testing of the AS-IHP, and provides performance specifications for a field test prototype and proposed control strategy. The results obtained so far continue to support the AS-IHP being a promising candidate to meet the energy service needs for DOE's development of a Zero Energy Home (ZEH) by the year 2020.

  2. Graphite electrode DC arc furnace. Innovative technology summary report

    SciTech Connect (OSTI)

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of feed composition variations on process operating conditions and slag product performance; and collecting mass balance and operating data to support equipment and instrument design.

  3. Determining the quality and quantity of heat produced by proton exchange membrane fuel cells with application to air-cooled stacks for combined heat and power

    E-Print Network [OSTI]

    Victoria, University of

    Determining the quality and quantity of heat produced by proton exchange membrane fuel cells Determining the quality and quantity of heat produced by proton exchange membrane fuel cells with application). The experiments and simulations focused on the air-cooled Ballard Nexa fuel cell. The experimental

  4. 2014-02-07 Issuance: Certification of Commercial Heating, Ventilation, and Air-conditioning, Water Heating, and Refrigeration Equipment; Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of proposed rulemaking regarding certification of commercial heating, ventilation, and air-conditioning, water-heating, and refrigeration equipment, as issued by the Deputy Assistant Secretary for Energy Efficiency on February 7, 2014.

  5. ISSUANCE 2015-05-01: Commercial Package Air Conditioners and...

    Energy Savers [EERE]

    ISSUANCE 2015-05-01: Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings ISSUANCE 2015-05-01: Commercial Package Air...

  6. Consumer life-cycle cost impacts of energy-efficiency standards for residential-type central air conditioners and heat pumps

    E-Print Network [OSTI]

    Rosenquist, Gregory; Chan, Peter; Lekov, Alex; McMahon, James; Van Buskirk, Robert

    2001-01-01

    Central Air Conditioners and Heat Pumps Energy ConservationW.R. Coleman. 1990. “Heat Pump Life and Compressor LongevityC.C.. 1990. “Predicting Future Heat Pump Production Volume

  7. Application of the VRV Air-Conditioning System Heat Recovery Series in Interior Zone and Analysis of its Energy Saving 

    E-Print Network [OSTI]

    Zhang, Q.; Li, D.; Zhang, J.

    2006-01-01

    -conditioning system of variable frequency technology can achieve the effect of energy conservation. In this article, we analyze the application of the VRV air conditioning system heat recovery series in the construction inner zone and its energy saving characteristics...

  8. A Method for Simulating Heat Recovery Systems Using AirModel in Implementations of the ASHRAE Simplified Energy Analysis Procedure 

    E-Print Network [OSTI]

    Liu, C.; Zeig, M.; Claridge, D. E.; Wei, G.; Bruner, H.; Turner, W. D.

    2005-01-01

    A Method for Simulating Heat Recovery Systems Using AirModel in Implementations of the ASHRAE Simplified Energy Analysis Procedure Chenggang Liu Research Associate Energy Systems Laboratory Texas A&M University College Station, TX Marvin..., TX W. Dan Turner, Ph.D., P.E. Professor & Director Energy Systems Laboratory Texas A&M University College Station, TX Abstract A method for simulating heat recovery systems using AirModel in implementations of the ASHRAE simplified...

  9. Application of AI techniques to blast furnace operations

    SciTech Connect (OSTI)

    Iida, Osamu; Ushijima, Yuichi; Sawada, Toshiro [Kawasaki Steel Corp., Kurashiki (Japan)

    1995-10-01

    It was during the first stages of application of artificial intelligence (AI) to industrial fields, that the ironmaking division of Mizushima works at Kawasaki Steel recognized its potential. Since that time, the division has sought applications for these techniques to solve various problems. AI techniques applied to control the No. 3 blast furnace operations at the Mizushima works include: Blast furnace control by a diagnostic type of expert system that gives guidance to the actions required for blast furnace operation as well as control of furnace heat by automatically setting blast temperature; Hot stove combustion control by a combination of fuzzy inference and a physical model to insure good thermal efficiency of the stove; and blast furnace burden control using neural networks makes it possible to connect the pattern of gas flow distribution with the condition of the furnace. Experience of AI to control the blast furnace and other ironmaking operations has proved its capability for achieving automation and increased operating efficiency. The benefits are very high. For these reasons, the applications of AI techniques will be extended in the future and new techniques studied to further improve the power of AI.

  10. Assessment of adsorber bed designs in waste-heat driven adsorption cooling systems for vehicle air conditioning and refrigeration

    E-Print Network [OSTI]

    Bahrami, Majid

    ) for vehicle air conditioning and refrigeration (A/C­R) applications. Adsorber beds should be specificallyAssessment of adsorber bed designs in waste-heat driven adsorption cooling systems for vehicle air conditioning and refrigeration Amir Sharafian, Majid Bahrami n Laboratory for Alternative Energy Conversion

  11. Air Source Heat Pumps for Cold Climate Applications: Recent U. S. R&D Results from IEA HPP Annex 41

    SciTech Connect (OSTI)

    Baxter, Van D; Groll, Dr. Eckhard A.; Shen, Bo

    2014-01-01

    Air source heat pumps are easily applied to buildings almost anywhere. They are widespread in milder climate regions but their use in cold regions is hampered due to low efficiency and heating capacity at cold outdoor temperatures. This article describes selected R&D activities aimed at improving their cold weather performance.

  12. Steam Cracker Furnace Energy Improvements 

    E-Print Network [OSTI]

    Gandler, T.

    2010-01-01

    ? Energy efficiency improvements Overview Baytown Olefins Plant Page 3 Baytown Complex ?One of world?s largest integrated, most technologically advanced petroleum/petrochemical complexes ?~3,400 acres along Houston Ship Channel, ~ 25 mi. east... Furnace tube hydrocarbon + steam 0 0.2 0.4 0.6 0.8 1 1.2 1 2 time C o k e l a y e r Page 8 Steam Cracker Furnace Energy Efficiency ? Overall energy efficiency of furnace depends on ? Run length or % of time furnace is online (more...

  13. Furnaces | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QA J-E-1 SECTION J APPENDIX E LISTStar2-0057-EA Jump to:ofEnia SpAFlexStock Co Ltd Jump to: navigation,NorteFurnaces

  14. FORMALDEHYDE AND TRACER GAS TRANSFER BETWEEN AIRSTREAMS IN ENTHALPY-TYPE AIR-TO-AIR HEAT EXCHANGERS

    E-Print Network [OSTI]

    Fisk, W.J.

    2014-01-01

    ratios for HCHO, water, and dry air were calculated from thethen given up to the colder air- water vapor from the humidcoefficient in air; listed in table 1 for water vapor,

  15. Advantages of enhanced synchronous motors in heating, refrigerating, and air conditioning applications

    SciTech Connect (OSTI)

    Morash, R.T. [Precise Power Corp., Bradenton, FL (United States)

    1998-12-31

    A new synchronous motor is a high-efficiency AC machine that has a low starting current. It may be used for conventional loads and also to start high inertia loads, delivering a constant torque during starting. Acceleration to synchronous speed can be allowed to take several minutes, if necessary, because the low starting current precludes excessive heating in the motor. Some of these motors are constructed with integral high inertia rotors that act as flywheels. These synchronous motors can ride through power sags and interruptions up to 30 seconds or more while still delivering useful load to pumps, fans, blowers, and compressors. The motors also restart instantly and resynchronize when utility power recovers. The motor can be useful in many heating, ventilating, and air-conditioning (HVAC) applications including those where machines and processes might otherwise be forced to shut down during momentary power interruptions.

  16. Oscillatory instability of three-dimensional natural convection of air in a laterally heated cubic box

    E-Print Network [OSTI]

    Gelfgat, Alexander

    2015-01-01

    Transition from steady to oscillatory buoyancy convection of air in a laterally heated cubic box is studied numerically by straight-forward time integration of Boussinesq equations using a series of gradually refined finite volume grids. Horizontal and spanwise cube boundaries are assumed to be either perfectly thermally conducting or perfectly thermally insulated, which results in four different sets of thermal boundary conditions. Critical Grashof numbers are obtained by interpolation of numerically extracted growth/decay rates of oscillations amplitude to zero. Slightly supercritical flow regimes are described by time-averaged flows, snapshots, and spatial distribution of oscillations amplitude. Possible similarities and dissimilarities with two-dimensional instabilities in laterally heated square cavities are discussed. Arguments for grid and time step independence of the results are given.

  17. Variable firing rate power burner for high efficiency gas furnaces. Final report

    SciTech Connect (OSTI)

    Fuller, H.H.; Demler, R.L.; Poulin, E.

    1980-02-01

    One method for increasing the efficiency of residential furnaces and boilers is to retrofit a burner capable of firing rate (FR) modulation. While maximum FR is still attainable, the average FR is significantly lower, resulting in more effective heat exchanger performance. Equally important is the capability for continuous firing at a very low rate (simmering) which eliminates off-cycle loss, a heavy contributor to inefficiency. Additional performance can be gained by reducing the excess air required by a burner. Based on its previous experience, Foster-Miller Associates, Inc. has designed and tested a low excess air (about 15%) variable firing rate (VFR) burner. The theory of operation and the construction of the test burner are described. Test results are given along with a conclusion/recommendation. A Phase II plan is outlined which suggests methods and steps for fabrication and field testing of a number of prototype units.

  18. Cupola Furnace Computer Process Model

    SciTech Connect (OSTI)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  19. Laboratory Evaluation of Residential Furnace Blower Performance

    E-Print Network [OSTI]

    Walker, Iain S.; Lutz, Jim D.

    2005-01-01

    Electricity Use by New Furnaces: A Wisconsin Field Study,of Airflow in Residential Furnaces. , LBNL-53947 CMHC. 1993.B. 2002. The Impact of ECM furnace motors on natural gas use

  20. Gray-box model for energy-efficient selection of set point hysteresis in heating, ventilation, air conditioning, and refrigeration controllers

    E-Print Network [OSTI]

    Bahrami, Majid

    Energy efficiency Gray-box model a b s t r a c t Many heating, ventilation, air conditioning by Heating, Ventilation, Air Conditioning, and Refrigeration (HVAC­R) systems [1]. HVAC­R energy consumption, for instance, may use up to 80% of the total energy consumed in the supermarket [3]. Moreover, Air Conditioning

  1. Field evaluation of advanced controls for the retrofit of packaged air conditioners and heat pumps

    SciTech Connect (OSTI)

    Wang, Weimin; Katipamula, Srinivas; Ngo, Hung; Underhill, Ronald M.; Taasevigen, Danny J.; Lutes, Robert G.

    2015-09-01

    This paper documents the magnitude of energy savings achievable in the field by retrofitting existing packaged rooftop units (RTUs) with advanced control strategies not ordinarily used for RTUs. A total of 66 RTUs on 8 different buildings were retrofitted with a commercially available advanced controller for improving RTU operational efficiency. The controller features enhanced air-side economizer control, multi-speed fan control, and demand controlled ventilation. Of the 66 RTUs, 18 are packaged heat pumps and the rest are packaged air conditioners with gas heat. The eight buildings cover four building types and four climate conditions. Based on the data collected for about a whole year, the advanced controller reduced the normalized annual RTU energy consumption between 22% and 90%, with an average of 57% for all RTUs. The average fractional savings uncertainty was 12% at 95% confidence level. Normalized annual electricity savings were in the range between 0.47 kWh/h (kWh per hour of RTU operation) and 7.21 kWh/h, with an average of 2.39 kWh/h. RTUs greater than 53 kW and runtime greater than 14 hours per day had payback periods less than 3 years even at $0.05/kWh.

  2. Long life hearth in blast furnace -- Kokura No. 2 B.F. of Sumitomo Metals

    SciTech Connect (OSTI)

    Yamamoto, Takaiku; Sunahara, Kouhei; Inada, Takanobu; Takatani, Kouji; Miyahara, Mitsuo; Sato, Yasusi; Hatano, Yasuhiko; Takata, Kouzo

    1997-12-31

    The factors elongating hearth life of Sumitomo Kokura No. 2 B.F. were investigated by use of an estimation system of the furnace hearth condition, which consisted of four mathematical simulation models. Lowered heat load operation together with integrated design of both refractories and cooling enabled the furnace life to be extended for over 16 years without severe damage in the hearth.

  3. Paired Straight Hearth Furnace | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines Injection Optimizing Blast Furnace Operation to Increase...

  4. Field Test of High Efficiency Residential Buildings with Ground-source and Air-source Heat Pump Systems

    SciTech Connect (OSTI)

    Ally, Moonis Raza [ORNL] [ORNL; Munk, Jeffrey D [ORNL] [ORNL; Baxter, Van D [ORNL] [ORNL

    2011-01-01

    This paper describes the field performance of space conditioning and water heating equipment in four single-family residential structures with advanced thermal envelopes. Each structure features a different, advanced thermal envelope design: structural insulated panel (SIP); optimum value framing (OVF); insulation with embedded phase change materials (PCM) for thermal storage; and exterior insulation finish system (EIFS). Three of the homes feature ground-source heat pumps (GSHPs) for space conditioning and water heating while the fourth has a two-capacity air-source heat pump (ASHP) and a heat pump water heater (HPWH). Two of the GCHP-equipped homes feature horizontal ground heat exchange (GHX) loops that utillize the existing foundation and utility service trenches while the third features a vertical borehole with vertical u-tube GHX. All of the houses were operated under the same simulated occupancy conditions. Operational data on the house HVAC/Water heating (WH) systems are presented and factors influencing overall performance are summarized.

  5. List of Furnaces Incentives | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QA J-E-1 SECTION J APPENDIXsource History ViewInformationWindsCompressed air IncentivesEquipmentFuelFurnaces

  6. Advanced variable speed air source integrated heat pump (AS-IHP) development - CRADA final report

    SciTech Connect (OSTI)

    Baxter, Van D.; Rice, C. Keith; Munk, Jeffrey D.; Ally, Moonis Raza; Shen, Bo

    2015-09-30

    Between August 2011 and September 2015, Oak Ridge National Laboratory (ORNL) and Nordyne, LLC (now Nortek Global HVAC LLC, NGHVAC) engaged in a Cooperative Research and Development Agreement (CRADA) to develop an air-source integrated heat pump (AS-IHP) system for the US residential market. Two generations of laboratory prototype systems were designed, fabricated, and lab-tested during 2011-2013. Performance maps for the system were developed using the latest research version of the DOE/ORNL Heat Pump Design Model, or HPDM, (Rice 1991; Rice and Jackson 2005; Shen et al 2012) as calibrated against the lab test data. These maps were the input to the TRNSYS (SOLAR Energy Laboratory, et al, 2010) system to predict annual performance relative to a baseline suite of equipment meeting minimum efficiency standards in effect in 2006 (combination of 13 SEER air-source heat pump (ASHP) and resistance water heater with Energy Factor (EF) of 0.9). Predicted total annual energy savings, while providing space conditioning and water heating for a tight, well insulated 2600 ft2 (242 m2) house at 5 U.S. locations, ranged from 46 to 61%, averaging 52%, relative to the baseline system (lowest savings at the cold-climate Chicago location). Predicted energy use for water heating was reduced 62 to 76% relative to resistance WH. Based on these lab prototype test and analyses results a field test prototype was designed and fabricated by NGHVAC. The unit was installed in a 2400 ft2 (223 m2) research house in Knoxville, TN and field tested from May 2014 to April 2015. Based on the demonstrated field performance of the AS-IHP prototype and estimated performance of a baseline system operating under the same loads and weather conditions, it was estimated that the prototype would achieve ~40% energy savings relative to the minimum efficiency suite. The estimated WH savings were >60% and SC mode savings were >50%. But estimated SH savings were only about 20%. It is believed that had the test house been better insulated (more like the house used for the savings predictions noted above) and the IHP system nominal capacity been a bit lower that the energy savings estimate would have been closer to 45% or more (similar to the analytical prediction for the cold climate location of Chicago).

  7. Air-to-Water Heat Pumps With Radiant Delivery in Low-Load Homes

    SciTech Connect (OSTI)

    Backman, C.; German, A.; Dakin, B.; Springer, D.

    2013-12-01

    Space conditioning represents nearly 50% of average residential household energy consumption, highlighting the need to identify alternative cost-effective, energy-efficient cooling and heating strategies. As homes are better built, there is an increasing need for strategies that are particularly well suited for high performance, low load homes. ARBI researchers worked with two test homes in hot-dry climates to evaluate the in-situ performance of air-to-water heat pump (AWHP) systems, an energy efficient space conditioning solution designed to cost-effectively provide comfort in homes with efficient, safe, and durable operation. Two monitoring projects of test houses in hot-dry climates were initiated in 2010 to test this system. Both systems were fully instrumented and have been monitored over one year to capture complete performance data over the cooling and heating seasons. Results are used to quantify energy savings, cost-effectiveness, and system performance using different operating modes and strategies. A calibrated TRNSYS model was developed and used to evaluate performance in various climate regions. This strategy is most effective in tight, insulated homes with high levels of thermal mass (i.e. exposed slab floors).

  8. Air-to-Water Heat Pumps With Radiant Delivery in Low-Load Homes

    SciTech Connect (OSTI)

    Backman, C.; German, A.; Dakin, B.; Springer, D.

    2013-12-01

    Space conditioning represents nearly 50% of average residential household energy consumption, highlighting the need to identify alternative cost-effective, energy-efficient cooling and heating strategies. As homes are better built, there is an increasing need for strategies that are particularly well suited for high performance, low load homes. ARBI researchers worked with two test homes in hot-dry climates to evaluate the in-situ performance of air-to-water heat pump systems, an energy efficient space conditioning solution designed to cost-effectively provide comfort in homes with efficient, safe, and durable operation. Two monitoring projects of test houses in hot-dry climates were initiated in 2010 to test this system. Both systems were fully instrumented and have been monitored over one year to capture complete performance data over the cooling and heating seasons. Results are used to quantify energy savings, cost-effectiveness, and system performance using different operating modes and strategies. A calibrated TRNSYS model was developed and used to evaluate performance in various climate regions. This strategy is most effective in tight, insulated homes with high levels of thermal mass (i.e. exposed slab floors).

  9. Design and Analysis of High-Performance Air-Cooled Heat Exchanger with an Integrated Capillary-Pumped Loop Heat Pipe

    E-Print Network [OSTI]

    McCarthy, Matthew

    We report the design and analysis of a high-power air-cooled heat exchanger capable of dissipating over 1000 W with 33 W of input electrical power and an overall thermal resistance of less than 0.05 K/W. The novelty of the ...

  10. Solid oxide fuel cell power plant having a fixed contact oxidation catalyzed section of a multi-section cathode air heat exchanger

    DOE Patents [OSTI]

    Saito, Kazuo; Lin, Yao

    2015-02-17

    The multi-section cathode air heat exchanger (102) includes at least a first heat exchanger section (104), and a fixed contact oxidation catalyzed section (126) secured adjacent each other in a stack association. Cool cathode inlet air flows through cool air channels (110) of the at least first (104) and oxidation catalyzed sections (126). Hot anode exhaust flows through hot air channels (124) of the oxidation catalyzed section (126) and is combusted therein. The combusted anode exhaust then flows through hot air channels (112) of the first section (104) of the cathode air heat exchanger (102). The cool and hot air channels (110, 112) are secured in direct heat exchange relationship with each other so that temperatures of the heat exchanger (102) do not exceed 800.degree. C. to minimize requirements for using expensive, high-temperature alloys.

  11. Combustion in a multiburner furnace with selective flow of oxygen

    DOE Patents [OSTI]

    Bool, III, Lawrence E.; Kobayashi, Hisashi

    2004-03-02

    Improved operational characteristics such as improved fuel efficiency, reduction of NOx formation, reduction of the amount of unburned carbon in the ash, and lessened tendency to corrosion at the tube wall, in a multi-burner furnace are obtained by reducing the flow rate of combustion air to the burners and selectively individually feeding oxidant to only some of the burners.

  12. STRIP TEMPERATURE IN A METAL COATING LINE ANNEALING FURNACE

    E-Print Network [OSTI]

    McGuinness, Mark

    STRIP TEMPERATURE IN A METAL COATING LINE ANNEALING FURNACE Mark McGuinness1 and Stephen Taylor2 We Zincalume are produced in a range of dimensions, grades and coating weights. The steel strip is annealed prior to being coated, by heating to a predeter- mined temperature for a definite time. Annealing

  13. Proposal for the award of a contract for dismantling, removal and packaging of the existing Heating, Ventilation and Air-Conditioning (HVAC) systems in the PS tunnel

    E-Print Network [OSTI]

    2012-01-01

    Proposal for the award of a contract for dismantling, removal and packaging of the existing Heating, Ventilation and Air-Conditioning (HVAC) systems in the PS tunnel

  14. Proposal for the award of a contract for the design, supply, installation and commissioning of an HVAC (Heating, Ventilation and Air Conditioning) system for Building 3862

    E-Print Network [OSTI]

    2014-01-01

    Proposal for the award of a contract for the design, supply, installation and commissioning of an HVAC (Heating, Ventilation and Air Conditioning) system for Building 3862

  15. Proposal for the award of a contract for the supply and installation of heating, ventilation and air conditioning facilities for the new "Polymer Laboratory" (Building 771)

    E-Print Network [OSTI]

    2015-01-01

    Proposal for the award of a contract for the supply and installation of heating, ventilation and air conditioning facilities for the new "Polymer Laboratory" (Building 771)

  16. 2014-06-23 Issuance: Energy Conservation Standards for Walk-in Coolers and Freezers; Air-Conditioning, Heating, & Refrigeration Institute Petition for Reconsideration

    Office of Energy Efficiency and Renewable Energy (EERE)

    This document is the agency response to the Energy Conservation Standards for Walk-in Coolers and Freezers; Air-Conditioning, Heating, & Refrigeration Institute Petition for Reconsideration.

  17. Opportunities for Saving Energy and Improving Air Quality in Urban Heat Islands

    E-Print Network [OSTI]

    Akbari, Hashem

    2008-01-01

    saving potentials of heat-island reduction strategies,”Special Issue on Urban Heat Islands and Cool Communities,Special Issue on Urban Heat Islands and Cool Communities,

  18. Expert system for the design of heating, ventilating, and air-conditioning systems. Master's thesis

    SciTech Connect (OSTI)

    Camejo, P.J.

    1989-12-01

    Expert systems are computer programs that seek to mimic human reason. An expert system shelf, a software program commonly used for developing expert systems in a relatively short time, was used to develop a prototypical expert system for the design of heating, ventilating, and air-conditioning (HVAC) systems in buildings. Because HVAC design involves several related knowledge domains, developing an expert system for HVAC design requires the integration of several smaller expert systems known as knowledge bases. A menu program and several auxiliary programs for gathering data, completing calculations, printing project reports, and passing data between the knowledge bases are needed and have been developed to join the separate knowledge bases into one simple-to-use program unit.

  19. Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program

    Broader source: Energy.gov [DOE]

    The New Hampshire Public Utilities Commission (PUC) is offering rebates of 30% of the installed cost of qualifying new residential bulk-fed, wood-pellet central heating boilers or furnaces. The...

  20. Rebuilding of Rautaruukki blast furnaces

    SciTech Connect (OSTI)

    Kallo, S.; Pisilae, E.; Ojala, K. [Rautaruukki Oy Raahe Steel (Finland)

    1997-12-31

    Rautaruukki Oy Raahe Steel rebuilt its blast furnaces in 1995 (BF1) and 1996 (BF2) after 10 year campaigns and production of 9,747 THM/m{sup 3} (303 NTHM/ft{sup 3}) and 9,535 THM/m{sup 3} (297 NTHM/ft{sup 3}), respectively. At the end of the campaigns, damaged cooling system and shell cracks were increasingly disturbing the availability of furnaces. The goal for rebuilding was to improve the cooling systems and refractory quality in order to attain a 15 year campaign. The furnaces were slightly enlarged to meet the future production demand. The blast furnace control rooms and operations were centralized and the automation and instrumentation level was considerably improved in order to improve the operation efficiency and to reduce manpower requirements. Investments in direct slag granulation and improved casthouse dedusting improved environmental protection. The paper describes the rebuilding.

  1. A Tool for Life Cycle Climate Performance (LCCP) Based Design of Residential Air Source Heat Pumps

    SciTech Connect (OSTI)

    Beshr, Mohamed [University of Maryland, College Park; Aute, Vikrant [University of Maryland, College Park; Abdelaziz, Omar [ORNL; Fricke, Brian A [ORNL; Radermacher, Reinhard [University of Maryland, College Park

    2014-01-01

    A tool for the design of air source heat pumps (ASHP) based on their life cycle climate performance (LCCP) analysis is presented. The LCCP model includes direct and indirect emissions of the ASHP. The annual energy consumption of the ASHP is determined based on AHRI Standard 210/240. The tool can be used as an evaluation tool when the user inputs the required performance data based on the ASHP type selected. In addition, this tool has system design capability where the user inputs the design parameters of the different components of the heat pump and the tool runs the system simulation software to calculate the performance data. Additional features available in the tool include the capability to perform parametric analysis and sensitivity study on the system. The tool has 14 refrigerants, and 47 cities built-in with the option for the user to add more refrigerants, based on NIST REFPROP, and cities, using TMY-3 database. The underlying LCCP calculation framework is open source and can be easily customized for various applications. The tool can be used with any system simulation software, load calculation tool, and weather and emissions data type.

  2. Modelica Library for Building Heating, Ventilation and Air-Conditioning Systems

    SciTech Connect (OSTI)

    Wetter, Michael

    2009-06-17

    This paper presents a freely available Modelica library for building heating, ventilation and air conditioning systems. The library is based on the Modelica.Fluid library. It has been developed to support research and development of integrated building energy and control systems. The primary applications are controls design, energy analysis and model-based operation. The library contains dynamic and steady-state component models that are applicable for analyzing fast transients when designing control algorithms and for conducting annual simulations when assessing energy performance. For most models, dimensional analysis is used to compute the performance for operating points that differ from nominal conditions. This allows parameterizing models in the absence of detailed geometrical information which is often impractical to obtain during the conceptual design phase of building systems. In the first part of this paper, the library architecture and the main classes are described. In the second part, an example is presented in which we implemented a model of a hydronic heating system with thermostatic radiator valves and thermal energy storage.

  3. Variable frequency microwave furnace system

    DOE Patents [OSTI]

    Bible, D.W.; Lauf, R.J.

    1994-06-14

    A variable frequency microwave furnace system designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity for testing or other selected applications. The variable frequency microwave furnace system includes a microwave signal generator or microwave voltage-controlled oscillator for generating a low-power microwave signal for input to the microwave furnace. A first amplifier may be provided to amplify the magnitude of the signal output from the microwave signal generator or the microwave voltage-controlled oscillator. A second amplifier is provided for processing the signal output by the first amplifier. The second amplifier outputs the microwave signal input to the furnace cavity. In the preferred embodiment, the second amplifier is a traveling-wave tube (TWT). A power supply is provided for operation of the second amplifier. A directional coupler is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter is provided for measuring the power delivered to the microwave furnace. A second power meter detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load. 5 figs.

  4. Variable frequency microwave furnace system

    DOE Patents [OSTI]

    Bible, Don W. (Clinton, TN); Lauf, Robert J. (Oak Ridge, TN)

    1994-01-01

    A variable frequency microwave furnace system (10) designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity (34) for testing or other selected applications. The variable frequency microwave furnace system (10) includes a microwave signal generator (12) or microwave voltage-controlled oscillator (14) for generating a low-power microwave signal for input to the microwave furnace. A first amplifier (18) may be provided to amplify the magnitude of the signal output from the microwave signal generator (12) or the microwave voltage-controlled oscillator (14). A second amplifier (20) is provided for processing the signal output by the first amplifier (18). The second amplifier (20) outputs the microwave signal input to the furnace cavity (34). In the preferred embodiment, the second amplifier (20) is a traveling-wave tube (TWT). A power supply (22) is provided for operation of the second amplifier (20). A directional coupler (24) is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter (30) is provided for measuring the power delivered to the microwave furnace (32). A second power meter (26) detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load (28).

  5. HOW TO HEAT AND COOL A HOME WITH 400 CFM SUPPLY AIR AND KEEP THE DUCTS IN THE CONDITIONED SPACE

    SciTech Connect (OSTI)

    ANDREWS,J.W.

    1999-05-01

    A design strategy is presented that can enable a typical new home to be heated, cooled, and ventilated with less than 400 cfm of delivered air. The strategy has three major elements. First, peak cooling loads are minimized by using good available technologies for the envelope, with emphasis on minimizing heat gains through the windows. Second, the envelope is designed to have very low natural air leakage rates, such that all the ventilation air can be drawn in at one point and passed over the cooling coil before it is mixed with the house air. This permits a significant portion of the cooling load to be met at an air flow rate of {approximately}200 cubic feet per minute (cfm) per ton, compared with the typical 400 cfm per ton in standard air-conditioning systems. Third, by reducing the amount of supply air needed to meet the envelope loads, the required size of ductwork is reduced, making it easier to locate the ducts within the conditioned space. This reduces duct loads to zero, completing the three-part energy conserving strategy.

  6. Transpired Solar Collector at NREL's Waste Handling Facility Uses Solar Energy to Heat Ventilation Air (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2010-09-01

    The transpired solar collector was installed on NREL's Waste handling Facility (WHF) in 1990 to preheat ventilation air. The electrically heated WHF was an ideal candidate for the this technology - requiring a ventilation rate of 3,000 cubic feet per meter to maintain safe indoor conditions.

  7. The Impact of Refrigerant Charge, Air Flow and Expansion Devices on the Measured Performance of an Air-Source Heat Pump Part I

    SciTech Connect (OSTI)

    Shen, Bo [ORNL

    2011-01-01

    This paper describes extensive tests performed on a 3-ton R-22 split heat pump in heating mode. The tests contain 150 steady-state performance tests, 18 cyclic tests and 18 defrost tests. During the testing work, the refrigerant charge level was varied from 70 % to 130% relative to the nominal value; the outdoor temperature was altered by three levels at 17 F (-8.3 C), 35 F (1.7 C) and 47 F (8.3 C); indoor air flow rates ranged from 60% to 150% of the rated air flow rate; and the expansion device was switched from a fixed-orifice to a thermal expansion value. Detailed performance data from the extensive steady state cyclic and defrost testing performed were presented and compared.

  8. Preheated Combustion Air (International Fact Sheet), Energy Tips-Process Heating, Process Heating Tip Sheet #1c

    SciTech Connect (OSTI)

    Not Available

    2010-10-01

    This English/Chinese international tip sheet provides information for optimizing industrial process heating systems and includes measurements in metric units.

  9. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Star Program). 2006. Furnace Specification Rulemaking.spec. 2006. EPA Furnace Specification http://2007. Comparing Residential Furnace Blowers for Rating and

  10. Residential Two-Stage Gas Furnaces - Do They Save Energy?

    E-Print Network [OSTI]

    Lekov, Alex; Franco, Victor; Lutz, James

    2006-01-01

    2004. Infinity 80 Gas Furnace Consumer Brochure. FebruaryConservation Standards for Residential Furnaces and Boilers;Proposed Rule Furnace and Boiler Advanced Notice of Proposed

  11. BPM Motors in Residential Gas Furnaces: What are the Savings?

    E-Print Network [OSTI]

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Evaluation of Residential Furnace Blower Performance.Infinity 80 Variable Speed Furnace. August. Farmington,Standards for Residential Furnaces and Boilers; Proposed

  12. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Inc. Pigg, Scott. 2003. Electricity Use by New Furnaces: Astage furnaces offer national electricity savings, but withABORATORY Furnace Blower Electricity: National and Regional

  13. Global warming impacts of ozone-safe refrigerants and refrigeration, heating, and air-conditioning technologies

    SciTech Connect (OSTI)

    Fischer, S.; Sand, J.; Baxter, V.

    1997-12-01

    International agreements mandate the phase-out of many chlorine containing compounds that are used as the working fluid in refrigeration, air-conditioning, and heating equipment. Many of the chemical compounds that have been proposed, and are being used in place of the class of refrigerants eliminated by the Montreal Protocol are now being questioned because of their possible contributions to global warming. Natural refrigerants are put forth as inherently superior to manufactured refrigerants because they have very low or zero global warming potentials (GWPs). Questions are being raised about whether or not these manufactured refrigerants, primarily hydrofluorocarbons (HFCs), should be regulated and perhaps phased out in much the same manner as CFCs and HCFCs. Several of the major applications of refrigerants are examined in this paper and the results of an analysis of their contributions to greenhouse warming are presented. Supermarket refrigeration is shown to be an application where alternative technologies have the potential to reduce emissions of greenhouse gases (GHG) significantly with no clear advantage to either natural or HFC refrigerants. Mixed results are presented for automobile air conditioners with opportunities to reduce GHG emissions dependent on climate and comfort criteria. GHG emissions for hermetic and factory built systems (i.e. household refrigerators/freezers, unitary equipment, chillers) are shown to be dominated by energy use with much greater potential for reduction through efficiency improvements than by selection of refrigerant. The results for refrigerators also illustrate that hydrocarbon and carbon dioxide blown foam insulation have lower overall effects on GHG emissions than HFC blown foams at the cost of increased energy use.

  14. Opportunities for Saving Energy and Improving Air Quality in Urban Heat Islands

    E-Print Network [OSTI]

    Akbari, Hashem

    2008-01-01

    Special Issue on Urban Heat Islands and Cool Communities,Special Issue on Urban Heat Islands and Cool Communities,Energy Effects of Urban Heat Islands and their Mitigation: A

  15. CWS-Fired Residential Warm-Air Heating System. Quarterly report, August 1, 1988--October 31, 1988

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1988-12-01

    Objective is to develop an economically viable coal-water slurry fueled furnace that is competitive with current oil and natural gas systems. During this period, which is the first quarter of Phase II, testing and evaluation of the second-generation furnace assembly continued. Emphasis was placed on integrated system performance and value engineering. Work also began on design and fabrication of a third-generation prototype furnace. A preliminary cost evaluation was accomplished.

  16. FORMALDEHYDE AND TRACER GAS TRANSFER BETWEEN AIRSTREAMS IN ENTHALPY-TYPE AIR-TO-AIR HEAT EXCHANGERS

    E-Print Network [OSTI]

    Fisk, W.J.

    2014-01-01

    The generation of dry formaldehyde at ppb to ppm levels byT.G. et al. , 1983. "Formaldehyde release from pressed-woodmethod determination of formaldehyde in air". Analytical

  17. Using National Survey Data to Estimate Lifetimes of Residential Appliances

    E-Print Network [OSTI]

    Lutz, James D.

    2013-01-01

    central air-conditioners, heat pumps, furnaces, boilers,central air-conditioners, heat pumps, furnaces, boilers,air-conditioners and heat pumps, units are added to the

  18. A model for thermally driven heat and air transport in passive solar buildings

    SciTech Connect (OSTI)

    Jones, G.F.; Balcomb, J.D.; Otis, D.R.

    1985-01-01

    A model for transient interzone heat and air flow transport in passive solar buildings is presented incorporating wall boundary layers in stratified zones, and with interzone transport via apertures (doors and windows). The model includes features that have been observed in measurements taken in more than a dozen passive solar buildings. The model includes integral formulations of the laminar and turbulent boundary layer equations for the vertical walls which are then coupled to a one-dimensional core model for each zone. The cores in each zone exchange mass and energy through apertures that are modeled by an orifice type equation. The procedure is transient in that time dependence is retained only in the core equations which are solved by an explicit method. The model predicts room stratification of about 2/sup 0/C/m (1.1/sup 0/F/ft) for a room-to-room temperature difference of 0.56/sup 0/C(1/sup 0/F) which is in general agreement with the data.

  19. Model for thermally driven heat and air transport in passive solar buildings

    SciTech Connect (OSTI)

    Jones, G.F.; Balcomb, J.D.; Otis, D.R.

    1985-01-01

    A model for transient interzone heat and air flow transport in passive solar buildings is presented incorporating wall boundary layers in stratified zones, and with interzone transport via apertures (doors and windows). The model includes features that have been observed in measurements taken in more than a dozen passive solar buildings. The model includes integral formulations of the laminar and turbulent boundary layer equations for the vertical walls which are then coupled to a one-dimensional core model for each zone. The cores in each zone exchange mass and energy through apertures that are modeled by an orifice type equation. The procedure is transient in that time dependence is retained only in the core equations which are solved by an explicit method. The model predicts room stratification of about 2/sup 0/C/m (1.1/sup 0/F/ft) for a room-to-room temperature difference of 0.56/sup 0/C(1/sup 0/F) which is in general agreement with the data. 38 references, 10 figures, 1 table.

  20. Heat Transfer -2 A pure platinum wire with diameter D = 3 mm and length L = 20 mm is placed outside on a day when air temperature

    E-Print Network [OSTI]

    Virginia Tech

    Heat Transfer - 2 A pure platinum wire with diameter D = 3 mm and length L = 20 mm is placed outside on a day when air temperature T = 10o C. The heat transfer coefficient at the wire's surface h equation that includes all heat transfer mechanisms involved in this problem. Write this energy balance

  1. Using Waste Heat for External Processes (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of the Using Waste Heat for External Processes fact sheet. Provides suggestions on how to use waste heat in industrial applications. The temperature of exhaust gases from fuel-fired industrial processes depends mainly on the process temperature and the waste heat recovery method. Figure 1 shows the heat lost in exhaust gases at various exhaust gas temperatures and percentages of excess air. Energy from gases exhausted from higher temperature processes (primary processes) can be recovered and used for lower temperature processes (secondary processes). One example is to generate steam using waste heat boilers for the fluid heaters used in petroleum crude processing. In addition, many companies install heat exchangers on the exhaust stacks of furnaces and ovens to produce hot water or to generate hot air for space heating.

  2. Technology Solutions Case Study: Improving the Field Performance of Natural Gas Furnaces

    SciTech Connect (OSTI)

    2013-11-01

    The objective of this project is to examine the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces, as measured by steady-state efficiency and AFUE. PARR identified twelve furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines Iowa metropolitan area and worked with a local HVAC contractor to retrieve them and test them for steady-state efficiency and AFUE in the lab. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace. After removal from the field the furnaces were transported to the Gas Technology Institute (GTI) laboratory, where PARR conducted steady-state efficiency and AFUE testing. The test results show that steady-state efficiency in the field was 6.4% lower than that measured for the same furnaces under standard conditions in the lab, which included tuning the furnace input and air flow rate. Comparing AFUE measured under ASHRAE standard conditions with the label value shows no reduction in efficiency for the furnaces in this study over their 15 to 24 years of operation when tuned to standard conditions. Further analysis of the data showed no significant correlation between efficiency change and the age or the rated efficiency of the furnace.

  3. Improving the Field Performance of Natural Gas Furnaces, Chicago, Illinois (Fact Sheet)

    SciTech Connect (OSTI)

    Rothgeb, S.; Brand, L.

    2013-11-01

    The objective of this project is to examine the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces, as measured by steady-state efficiency and AFUE. PARR identified twelve furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines Iowa metropolitan area and worked with a local HVAC contractor to retrieve them and test them for steady-state efficiency and AFUE in the lab. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace. After removal from the field the furnaces were transported to the Gas Technology Institute (GTI) laboratory, where PARR conducted steady-state efficiency and AFUE testing. The test results show that steady-state efficiency in the field was 6.4% lower than that measured for the same furnaces under standard conditions in the lab, which included tuning the furnace input and air flow rate. Comparing AFUE measured under ASHRAE standard conditions with the label value shows no reduction in efficiency for the furnaces in this study over their 15 to 24 years of operation when tuned to standard conditions. Further analysis of the data showed no significant correlation between efficiency change and the age or the rated efficiency of the furnace.

  4. Usage Policies Notebook for NanoFurnace Furnace (EasyTube 3000 System)

    E-Print Network [OSTI]

    Mease, Kenneth D.

    Usage Policies Notebook for NanoFurnace Furnace (EasyTube 3000 System) Revision date October 2014 #12;2 Emergency Plan for Nano Furnace Standard Operating Procedures for Emergencies ContactTube3000 Furnace to grow carbon nanotubes, graphene, and annealing. To avoid any potential fire

  5. Low NOx nozzle tip for a pulverized solid fuel furnace

    DOE Patents [OSTI]

    Donais, Richard E; Hellewell, Todd D; Lewis, Robert D; Richards, Galen H; Towle, David P

    2014-04-22

    A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

  6. Role of hydrogen in blast furnaces to improve productivity and decrease coke consumption

    SciTech Connect (OSTI)

    Agarwal, J.C.; Brown, F.C.; Chin, D.L.; Stevens, G.; Clark, R.; Smith, D.

    1995-12-01

    The hydrogen contained in blast furnace gases exerts a variety of physical, thermochemical, and kinetic effects as the gases pass through the various zones. The hydrogen is derived from two sources: (1) the dissociation of moisture in the blast air (ambient and injected with hot blast), and (2) the release from partial combustion of supplemental fuels (including moisture in atomizing water, steam, or transport air, if any). With each atom of oxygen (or carbon), the molar amounts of hydrogen released are more than six times higher for natural gas than for coal, and two times higher for natural gas than for oil. Injection of natural gas in a blast furnace is not a new process. Small amounts of natural gas--about 50--80 lb or 1,100--1,700 SCF/ton of hot metal--have been injected in many of the North American blast furnaces since the early 1960s, with excellent operating results. What is new, however, is a batter understanding of how natural gas reacts in the blast furnace and how natural gas and appropriate quantities of oxygen can be used to increase the driving rate or combustion rate of carbon (coke) in the blast furnace without causing hanging furnace and operating problems. The paper discusses the factors limiting blast furnace productivity and how H{sub 2} and O{sub 2} can increase productivity.

  7. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Currently, total electricity consumption of furnaces isthe total furnace electricity consumption and are primarilyto calculate the electricity consumption during cooling

  8. Winter Heating or Clean Air? Unintended Impacts of China's Huai River Policy

    E-Print Network [OSTI]

    Almond, Douglas

    Air quality in China is notoriously poor. Ambient concentrations of Total Suspended Particulates (TSP) 1981-1993 were more than double China’s National Annual Mean Ambient Air Quality Standard of 200 mg/m-3 (Xiaohui Bi et ...

  9. Experimental Study of Heat Transfer and Flow Characteristics for a New Type of Air Heater 

    E-Print Network [OSTI]

    Zheng, H.; Fan, X.; Li, A.

    2006-01-01

    A new type air heater was developed, and an experimental set-up was built to analyze its characteristics. Within the Reynolds number from 2000 to 15000, the integrated characteristics in air heater channels with and without ...

  10. Heat Pipe Impact on Dehumidification, Indoor Air Quality and Energy Savings 

    E-Print Network [OSTI]

    Cooper, J. T.

    1996-01-01

    for dehumidification, precooling, reheating and heat recovery. FIGURE 1. A SIMPLE HEAT BACKGROUND AND OVERVIEW The use of heat pipes dates back to the turn of the century. Heat pipes, also termed Perkins pipes, are heat transfer devices which work by means... stream_source_info ESL-HH-96-05-44.pdf.txt stream_content_type text/plain stream_size 15385 Content-Encoding UTF-8 stream_name ESL-HH-96-05-44.pdf.txt Content-Type text/plain; charset=UTF-8 HEAT PIPE IMPACT...

  11. Commercialization of air conditioning heat pump/water heater. Final technical report, Volume 2: Appendix A through E

    SciTech Connect (OSTI)

    NONE

    1996-01-30

    This is the final technical report on a commercialization project for an air conditioning heat pump water heater. The objective of the project was to produce a saleable system which would be economically competitive with natural gas and cost effective with regard to initial cost versus annual operating costs. The development and commercialization of the system is described. Compiled data included in numerous figures, tables and graphs.

  12. Coal combustion under conditions of blast furnace injection

    SciTech Connect (OSTI)

    Crelling, J.C. [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Geology

    1995-12-01

    Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal with particular reference to the coals from the Illinois Basin. Although this research is not yet completed the results to date support the following conclusions: (1) based on the results of computer modeling, lower rank bituminous coals, including coal from the Illinois Basin, compare well in their injection properties with a variety of other bituminous coals, although the replacement ratio improves with increasing rank; (2) based on the results of petrographic analysis of material collected from an active blast furnace, it is clear the coal derived char is entering into the raceway of the blast furnace; (3) the results of reactivity experiments on a variety of coal chars at a variety of reaction temperatures show that lower rank bituminous coals, including coal from the Illinois basin, yield chars with significantly higher reactivities in both air and CO{sub 2} than chars from higher rank Appalachian coals and blast furnace coke. These results indicate that the chars from the lower rank coals should have a superior burnout rate in the tuyere and should survive in the raceway environment for a shorter time. These coals, therefore, will have important advantages at high rates of injection that may overcome their slightly lower replacement rates.

  13. Development of an air-cooled, loop-type heat pipe with multiple condensers

    E-Print Network [OSTI]

    Kariya, H. Arthur (Harumichi Arthur)

    2012-01-01

    Thermal management challenges are prevalent in various applications ranging from consumer electronics to high performance computing systems. Heat pipes are capillary-pumped devices that take advantage of the latent heat ...

  14. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    SciTech Connect (OSTI)

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  15. Residential forced-air-distribution system study. Semi-annual report March-September 1982

    SciTech Connect (OSTI)

    Orlando, J.A.; Pettit, V.E.; Gamze, M.G.

    1982-11-01

    Tracer gas techniques have frequently been used to determine the air change characteristics for various structures. Previously, GKCO had utilized a tracer gas procedure to measure intrastructural air flows as a basis for computing the heat loss due to forced air distribution systems. Testing of several gas furnace hot air systems indicated that distribution losses can be significant and were affected by the characteristics of the heat source. In a subsequent study, the field testing was expanded to other heating system components including an electric heat pump, a gas heat pump, and a gas furnace/electric heat pump hybrid system. In addition, cooling mode data were taken as a basis for an annual analysis of distribution system efficiency. The report describes the detailed instrumentation of a single test home with a tracer gas and with flowmeters and temperature sensors installed in the duct system, the calibration of these flowmeters, and two alternative analyses of the resulting data. It also includes results from data collection in two additional structures - a two story structure with the duct system located in the basement and attic, and a one story rambler with a radial duct system buried in the building slab. Distribution system efficiencies ranged from 66% to over 74%.

  16. Annual emissions and air-quality impacts of an urban area district-heating system: Boston case study

    SciTech Connect (OSTI)

    Bernow, S.S.; McAnulty, D.R.; Buchsbaum, S.; Levine, E.

    1980-02-01

    A district-heating system, based on thermal energy from power plants retrofitted to operate in the cogeneration mode, is expected to improve local air quality. This possibility has been examined by comparing the emissions of five major atmospheric pollutants, i.e., particulates, sulfur oxides, carbon monoxide, hydrocarbons, and nitrogen oxides, from the existing heating and electric system in the City of Boston with those from a proposed district heating system. Detailed, spatial distribution of existing heating load and fuel mix is developed to specify emissions associated with existing heating systems. Actual electric-power-plant parameters and generation for the base year are specified. Additional plant fuel consumption and emissions resulting from cogeneration operation have been estimated. Six alternative fuel-emissions-control scenarios are considered. The average annual ground-level concentrations of sulfur oxides are calculated using a modified form of the EPA's Climatological Dispersion Model. This report describes the methodology, the results and their implications, and the areas for extended investigation. The initial results confirm expectations. Average sulfur oxides concentrations at various points within and near the city drop by up to 85% in the existing fuels scenarios and by 95% in scenarios in which different fuels and more-stringent emissions controls at the plants are used. These reductions are relative to concentrations caused by fuel combustion for heating and large commercial and industrial process uses within the city and Boston Edison Co. electric generation.

  17. Designing Optimal Heat and Power Systems for Industrial Processes 

    E-Print Network [OSTI]

    Rutkowski, M. A.; Witherell, W. D.

    1988-01-01

    . It must facilitate understanding the tradeoffs among the components of the heat and power system including steam generation, furnaces used for process heating, steam and gas turbines, heat exchange networks, heat pumps, refrigeration systems, and purchased...

  18. Design Report for the ½ Scale Air-Cooled RCCS Tests in the Natural convection Shutdown heat removal Test Facility (NSTF)

    SciTech Connect (OSTI)

    Lisowski, D. D.; Farmer, M. T.; Lomperski, S.; Kilsdonk, D. J.; Bremer, N.; Aeschlimann, R. W.

    2014-06-01

    The Natural convection Shutdown heat removal Test Facility (NSTF) is a large scale thermal hydraulics test facility that has been built at Argonne National Laboratory (ANL). The facility was constructed in order to carry out highly instrumented experiments that can be used to validate the performance of passive safety systems for advanced reactor designs. The facility has principally been designed for testing of Reactor Cavity Cooling System (RCCS) concepts that rely on natural convection cooling for either air or water-based systems. Standing 25-m in height, the facility is able to supply up to 220 kW at 21 kW/m2 to accurately simulate the heat fluxes at the walls of a reactor pressure vessel. A suite of nearly 400 data acquisition channels, including a sophisticated fiber optic system for high density temperature measurements, guides test operations and provides data to support scaling analysis and modeling efforts. Measurements of system mass flow rate, air and surface temperatures, heat flux, humidity, and pressure differentials, among others; are part of this total generated data set. The following report provides an introduction to the top level-objectives of the program related to passively safe decay heat removal, a detailed description of the engineering specifications, design features, and dimensions of the test facility at Argonne. Specifications of the sensors and their placement on the test facility will be provided, along with a complete channel listing of the data acquisition system.

  19. Oil and Gas Air Heaters 

    E-Print Network [OSTI]

    Kou, G.; Wang, H.; Zhou, J.

    2006-01-01

    Most conventional air heaters adopt indirect heat transfer, which uses combustion gases to indirectly heat fresh air by heating surfaces to generate hot air used for material drying and dehumidification. We call them indirect air heaters. However...

  20. Measure Guideline. Combination Forced-Air Space and Tankless Domestic Hot Water Heating Systems

    SciTech Connect (OSTI)

    Rudd, Armin

    2012-08-01

    This document describes design and application guidance for combination space and tankless domestic hot water heating systems (combination systems) used in residential buildings, based on field evaluation, testing, and industry meetings conducted by Building Science Corporation. As residential building enclosure improvements continue to drive heating loads down, using the same water heating equipment for both space heating and domestic water heating becomes attractive from an initial cost and space-saving perspective. This topic is applicable to single- and multi-family residential buildings, both new and retrofitted.

  1. Measure Guideline: Combination Forced-Air Space and Tankless Domestic Hot Water Heating Systems

    SciTech Connect (OSTI)

    Rudd, A.

    2012-08-01

    This document describes design and application guidance for combination space and tankless domestic hot water heating systems (combination systems) used in residential buildings, based on field evaluation, testing, and industry meetings conducted by Building Science Corporation. As residential building enclosure improvements continue to drive heating loads down, using the same water heating equipment for both space heating and domestic water heating becomes attractive from an initial cost and space-saving perspective. This topic is applicable to single- and multi-family residential buildings, both new and retrofitted.

  2. Single taphole blast furnace casthouse performance optimizing cost and availability

    SciTech Connect (OSTI)

    Fowles, R.D.; Searls, J.B.; Peay, W.R. [Geneva Steel, Provo, UT (United States); Brenneman, R.G.

    1995-12-01

    The No. 2 blast furnace is a single taphole furnace with a convection air-cooled iron trough. The iron runner system is designed to fill four 90 ton open-top ladles per cast, which are transported by locomotive to the steel shop. The slag runner system is capable of filling three 800 ft{sup 3} slag pots per cast. The No. 2 blast furnace was blown in from mini-reline with this new casthouse configuration in early December 1991. It was operated for nearly three years until it was banked for planned stove repairs and a trough rebuild in late September 1994. During this period, the furnace produced just over 2.5 million tons of hot metal across the original trough refractory lining system, with 13 intermediate hot patch castable repairs. The entire casthouse refractory usage (main trough, runner systems, and covers) during this campaign was 1.06 pounds per net ton of hot metal. Investigation of the lining during demolition indicated that the trough lining campaign could have been extended to at least 3.0 million tons. This paper will discuss how operating practices, mechanical design, refractory design, maintenance philosophy, and attention to detail synergistically contributed to the long campaign life and low refractory consumption rate.

  3. 2014-03-06 Issuance: Test Procedures for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps; Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of proposed rulemaking regarding test procedures for packaged terminal air conditioners and packaged terminal heat pumps, as issued by the Deputy Assistant Secretary on March 6, 2014.

  4. Air-injection field tests to determine the effect of a heat cycle...

    Office of Scientific and Technical Information (OSTI)

    of prototype tests conducted in preparation for site characterization of the potential nuclear-waste repository site at Yucca Mountain, Nevada, air-injection tests were...

  5. Pioneering Heat Pump Project

    Broader source: Energy.gov [DOE]

    Project objectives: To install and monitor an innovative WaterFurnace geothermal system that is technologically advanced and evolving; To generate hot water heating from a heat pump that uses non-ozone depleting refrigerant CO2. To demonstrate the energy efficiency of this system ground source heat pump system.

  6. Modeling Improvements for Air Source Heat Pumps using Different Expansion Devices at Varied Charge Levels Part II

    SciTech Connect (OSTI)

    Shen, Bo [ORNL

    2011-01-01

    This paper describes steady-state performance simulations performed on a 3-ton R-22 split heat pump in heating mode. In total, 150 steady-state points were simulated, which covers refrigerant charge levels from 70 % to 130% relative to the nominal value, the outdoor temperatures at 17 F (-8.3 C), 35 F (1.7 C) and 47 F (8.3 C), indoor air flow rates from 60% to 150% of the rated air flow rate, and two types of expansion devices (fixed orifice and thermostatic expansion valve). A charge tuning method, which is to calibrate the charge inventory model based on measurements at two operation conditions, was applied and shown to improve the system simulation accuracy significantly in an extensive range of charge levels. In addition, we discuss the effects of suction line accumulator in modeling a heat pump system using either a fixed orifice or thermal expansion valve. Last, we identify the issue of refrigerant mass flow mal-distribution at low charge levels and propose an improved modeling approach.

  7. Tips: Air Ducts | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    tubes in the walls, floors, and ceilings; it carries the air from your home's furnace and central air conditioner to each room. Ducts are made of sheet metal, fiberglass, or other...

  8. Air Conditioning Cold/Heat Source Analysis of the Inclusion of the Monetary Values of Environmental Damage Based on the LCA Theory 

    E-Print Network [OSTI]

    Li, Z.; Duanmu, L.; Shu, H.; Zhu, Y.

    2006-01-01

    This is an analysis of the effect on the technical solutions when monetary values of externalities are included in a model for selecting air conditioning cold/heat sources. The focus of the study is on heating and cooling using conventional...

  9. Glass science tutorial: Lecture No. 4, commercial glass melting and associated air emission issues

    SciTech Connect (OSTI)

    Kruger, A.A.

    1995-01-01

    This document serves as a manual for a workshop on commercial glass melting and associated air emission issues. Areas covered include: An overview of the glass industry; Furnace design and construction practices; Melting furnace operation; Energy input methods and controls; Air legislation and regulations; Soda lime emission mechanisms; and, Post furnace emission controls. Supporting papers are also included.

  10. Incorporating Experience Curves in Appliance Standards Analysis

    E-Print Network [OSTI]

    Desroches, Louis-Benoit

    2012-01-01

    Air Conditioners and Heat Pumps (Advanced Notice of ProposedCentral Air Conditioners, Heat Pumps, and Furnaces (Directair conditioners and heat pumps, furnaces, refrigerators and

  11. Economics of residential gas furnaces and water heaters in United States new construction market

    SciTech Connect (OSTI)

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2009-05-06

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

  12. Evaluation of a heated-air airship for the environment of Titan

    E-Print Network [OSTI]

    Heller, Richard, S.M. Massachusetts Institute of Technology

    2011-01-01

    Future exploration of Saturn's moon Titan can be carried out by airships, which have the capability to study the atmosphere as well as the capability to land and study the surface at multiple locations. Several lighter-than-air ...

  13. Air-injection field tests to determine the effect of a heat cycle...

    Office of Scientific and Technical Information (OSTI)

    preparation for site characterization of the potential nuclear-waste repository site at Yucca Mountain, Nevada, air-injection tests were conducted in the welded tuffs in G-Tunnel...

  14. Field air injection tests to determine the effect of a heat cycle...

    Office of Scientific and Technical Information (OSTI)

    part of a series of prototype tests conducted in preparation for site characterization at Yucca Mountain, air-injection tests were conducted in the welded tuffs in G-Tunnel at the...

  15. Modelica Library for Building Heating, Ventilation and Air-Conditioning Systems

    E-Print Network [OSTI]

    Wetter, Michael

    2010-01-01

    Austria, September 2006. Modelica As- sociation and Arsenalsystems. The ?exibility of Modelica has been T room in [° C]lss. AirConditioning - a Modelica li- o brary for dynamic

  16. Energy Savings Potential and Research, Development, & Demonstration Opportunities for Residential Building Heating, Ventilation, and Air Conditioning Systems

    SciTech Connect (OSTI)

    Goetzler, William; Zogg, Robert; Young, Jim; Schmidt, Justin

    2012-10-01

    This report is an assessment of 135 different heating, ventilation, and air-conditioning (HVAC) technologies for U.S. residential buildings to identify and provide analysis on 19 priority technology options in various stages of development. The analyses include an estimation of technical energy-savings potential, descriptions of technical maturity, descriptions of non-energy benefits, descriptions of current barriers for market adoption, and descriptions of the technology's applicability to different building or HVAC equipment types. From these technology descriptions, are suggestions for potential research, development and demonstration (RD&D) initiatives that would support further development of the priority technology options.

  17. Energy Savings Potential and Research, Development, & Demonstration Opportunities for Commercial Building Heating, Ventilation, and Air Conditioning Systems

    SciTech Connect (OSTI)

    none,

    2011-09-01

    This report covers an assessment of 182 different heating, ventilation, and air-conditioning (HVAC) technologies for U.S. commercial buildings to identify and provide analysis on 17 priority technology options in various stages of development. The analyses include an estimation of technical energy-savings potential, description of technical maturity, description of non-energy benefits, description of current barriers for market adoption, and description of the technology’s applicability to different building or HVAC equipment types. From these technology descriptions, are suggestions for potential research, development and demonstration (RD&D) initiatives that would support further development of the priority technology options.

  18. Heating, Ventilation, and Air Conditioning Design Strategy for a Hot-Humid Production Builder

    SciTech Connect (OSTI)

    Kerrigan, P.

    2014-03-01

    BSC worked directly with the David Weekley Homes - Houston division to redesign three floor plans in order to locate the HVAC system in conditioned space. The purpose of this project is to develop a cost effective design for moving the HVAC system into conditioned space. In addition, BSC conducted energy analysis to calculate the most economical strategy for increasing the energy performance of future production houses. This is in preparation for the upcoming code changes in 2015. The builder wishes to develop an upgrade package that will allow for a seamless transition to the new code mandate. The following research questions were addressed by this research project: 1. What is the most cost effective, best performing and most easily replicable method of locating ducts inside conditioned space for a hot-humid production home builder that constructs one and two story single family detached residences? 2. What is a cost effective and practical method of achieving 50% source energy savings vs. the 2006 International Energy Conservation Code for a hot-humid production builder? 3. How accurate are the pre-construction whole house cost estimates compared to confirmed post construction actual cost? BSC and the builder developed a duct design strategy that employs a system of dropped ceilings and attic coffers for moving the ductwork from the vented attic to conditioned space. The furnace has been moved to either a mechanical closet in the conditioned living space or a coffered space in the attic.

  19. Crystal growth furnace with trap doors

    DOE Patents [OSTI]

    Sachs, Emanual M. (Watertown, MA); Mackintosh, Brian H. (Lexington, MA)

    1982-06-15

    An improved furnace is provided for growing crystalline bodies from a melt. The improved furnace is characterized by a door assembly which is remotely controlled and is arranged so as to selectively shut off or permit communication between an access port in the furnace enclosure and a hot zone within that enclosure. The invention is especially adapted to facilitate use of crystal growing cartridges of the type disclosed in U.S. Pat. No. 4,118,197.

  20. Duct Systems in large commercial buildings: Physical characterization, air leakage, and heat conduction gains

    E-Print Network [OSTI]

    Fisk, W.J.

    2011-01-01

    LBNL-42339 Duct Systems in Large Commercial Buildings:and conduction heat gains of duct systems. Different methodscompared. ELAs-of supply ducts ranged from 0.4 to 2.0 cm 2

  1. Opportunities for Saving Energy and Improving Air Quality in Urban Heat Islands

    E-Print Network [OSTI]

    Akbari, Hashem

    2008-01-01

    2005. “Calculating energy-saving potentials of heat-island1999b. "Cooling energy savings potential of reflective roofsPeak Power and Cooling Energy Savings of High-Albedo Roofs,”

  2. Furnaces Data | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergy A plug-inPPLforLDRD Report11, SolarMat 4" | Department ofMotors |Furnaces Data

  3. ALTERNATE REDUCTANT COLD CAP EVALUATION FURNACE PHASE I TESTING

    SciTech Connect (OSTI)

    Johnson, F.; Miller, D.; Zamecnik, J.; Lambert, D.

    2014-04-22

    Savannah River Remediation (SRR) conducted a Systems Engineering Evaluation (SEE) to determine the optimum alternate reductant flowsheet for the Defense Waste Processing Facility (DWPF). Specifically, two proposed flowsheets (nitric–formic–glycolic and nitric–formic–sugar) were evaluated based upon results from preliminary testing. Comparison of the two flowsheets among evaluation criteria indicated a preference towards the nitric–formic–glycolic flowsheet. Further evaluation of this flowsheet eliminated the formic acid1, and as a result, the nitric–glycolic flowsheet was recommended for further testing. Based on the development of a roadmap for the nitric–glycolic acid flowsheet, Waste Solidification Engineering (WS-E) issued a Technical Task Request (TTR) to address flammability issues that may impact the implementation of this flowsheet. Melter testing was requested in order to define the DWPF flammability envelope for the nitric glycolic acid flowsheet. The Savannah River National Laboratory (SRNL) Cold Cap Evaluation Furnace (CEF), a 1/12th scale DWPF melter, was selected by the SRR Alternate Reductant project team as the melter platform for this testing. The overall scope was divided into the following sub-tasks as discussed in the Task Technical and Quality Assurance Plan (TTQAP): ? Phase I - A nitric–formic acid flowsheet melter test (unbubbled) to baseline the Cold Cap Evaluation Furnace (CEF) cold cap and vapor space data to the benchmark melter flammability models ? Phase II - A nitric–glycolic acid flowsheet melter test (unbubbled and bubbled) to: o Define new cold cap reactions and global kinetic parameters for the melter flammability models o Quantify off-gas surging potential of the feed o Characterize off-gas condensate for complete organic and inorganic carbon species Prior to startup, a number of improvements and modifications were made to the CEF, including addition of cameras, vessel support temperature measurement, and a heating element near the pour tube. After charging the CEF with cullet from a previous Sludge Batch 6 (SB6) run, the melter was slurry-fed with SB6-Frit 418 melter feed at 36% waste loading and was operated continuously for 6 days. Process data was collected throughout testing and included melter operation variables and off-gas chemistry. In order to satisfy the objective of Phase I testing, vapor space steady testing in the range of ~300°C-700°C was conducted without argon bubbling to baseline the melter data to the existing DWPF melter flammability model. Adjustments to heater outputs, air flows and feed rate were necessary in order to achieve the vapor space temperatures in this range. The results of the Phase I testing demonstrated that the CEF is capable of operating under the low vapor space temperatures A melter pressure of -5 inches of water was not sustained throughout the run, but the melter did remain slightly negative even with the maximum air flows required for the lowest temperature conditions were used. The auxiliary pour tube heater improved the pouring behavior at all test conditions, including reduced feed rates required for the low vapor space testing. Argon bubbling can be used to promote mixing and increase feed rate at multiple conditions. Improvements due to bubbling have been determined previously; however, the addition of the cameras to the CEF allows for visual observation during a range of bubbling configurations. The off-gas analysis system proved to be robust and capable of operating for long durations. The total operational hours on the melter vessel are approximately 385 hours. Dimensional measurements taken prior to Phase I testing and support block temperatures recorded during Phase I testing are available if an extension of service life beyond 1250 hours is desired in the future.

  4. 7-29 A coal-burning power plant produces 300 MW of power. The amount of coal consumed during a one-day period and the rate of air flowing through the furnace are to be determined.

    E-Print Network [OSTI]

    Bahrami, Majid

    7-11 7-29 A coal-burning power plant produces 300 MW of power. The amount of coal consumed during The power plant operates steadily. 2 The kinetic and potential energy changes are zero. Properties The heating value of the coal is given to be 28,000 kJ/kg. Analysis (a) The rate and the amount of heat inputs

  5. Direct Gas Fired Air Heating For 40 to 50% Fuel Savings 

    E-Print Network [OSTI]

    Searcy, J. A.

    1979-01-01

    important qUe~tion is whether there would be a harmful build up of carbon monoxide within the building as a result of!the products of combustion being released directly into the air stream. The unvented infrared heaterslhave long been proven safe from... this standpoint. By looking at the fundamental chemistry of combustion! of natural gas, the direct gas-fired make-up air heaters can be shown to produce lower concentrationsII of carbon monoxide than do the unvented infrared heaters. This proof forms the basis...

  6. Insulation of Pipe Bends Improves Efficiency of Hot Oil Furnaces 

    E-Print Network [OSTI]

    Haseltine, D. M.; Laffitte, R. D.

    1999-01-01

    Thermodynamic analyses of processes indicated low furnace efficiencies on certain hot oil furnaces. Further investigation, which included Infrared (IR) thermography testing of several furnaces, identified extremely hot surfaces on the outside...

  7. Experience on Commissioning of Heating/Cooling System and Thermal/Air Quality Environment 

    E-Print Network [OSTI]

    Hokoi, S.; Miura, H.; Huang, Y.; Nakahara, N.; Iwamae, A.

    2004-01-01

    -Insulated and Air-Tightened Residential House in Kansai District, Japan, Proceedings of Healthy Buildings 2000, Espoo, Finland, Vol.2, PP.587-592, 2000.8. 4. T. Shimizu and N. Nakahara, Design and Measurements of an Aged-oriented House Aiming at Healthy...

  8. Ultra Efficient Combined Heat, Hydrogen, and Power System - Fact...

    Broader source: Energy.gov (indexed) [DOE]

    Inc., in collaboration with Abbott Furnace Company, is developing a combined heat, hydrogen, and power (CHHP) system that utilizes reducing gas produced by a high-temperature...

  9. Description and preliminary validation of a model for natural convection heat and air transport in passive solar buildings

    SciTech Connect (OSTI)

    Jones, G.F.; Balcomb, J.D.

    1985-01-01

    We have proposed a transient, quasi-two-dimensional, numerical model for interzone heat flow and airflow in passive solar buildings. The paths for heat flow and airflow are through connecting apertures such as doorways, hallways, and stairways. The model includes the major features that influence interzone convection as determined from the results of our flow visualization tests and temperature and airflow measurements taken in more than a dozen passive solar buildings. The model includes laminar and turbulent quasi-steady boundary-layer equations at vertical heated or cooled walls which are coupled to a one-dimensional core model for each zone. The cores in each zone exchange air and energy through the aperture which is modelled by a Bernoulli equation. Preliminary results from the model are in general agreement with data obtained in full-scale buildings and laboratory experiments. The model predicts room-core temperature stratification of about 2/sup 0/C/m (1.1/sup 0/ F/ft) and maximum aperture velocities of 0.08 m/s (15 ft/min.) for a room-to-room temperature difference of 1/sup 0/F.

  10. Air-To-Water Heat Pumps with Radiant Delivery in Low Load Homes: Tucson, Arizona and Chico, California (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-11-01

    Space conditioning represents nearly 50% of average residential household energy consumption, highlighting the need to identify alternative cost-effective, energy-efficient cooling and heating strategies. As homes are better built, there is an increasing need for strategies that are particularly well suited for high performance, low load homes. ARBI researchers worked with two test homes in hot-dry climates to evaluate the in-situ performance of air-to-water heat pump (AWHP) systems, an energy efficient space conditioning solution designed to cost-effectively provide comfort in homes with efficient, safe, and durable operation. Two monitoring projects of test houses in hot-dry climates were initiated in 2010 to test this system. Both systems were fully instrumented and have been monitored over one year to capture complete performance data over the cooling and heating seasons. Results are used to quantify energy savings, cost-effectiveness, and system performance using different operating modes and strategies. A calibrated TRNSYS model was developed and used to evaluate performance in various climate regions. This strategy is most effective in tight, insulated homes with high levels of thermal mass (i.e. exposed slab floors).

  11. Mean and Variability of Air-Sea Heat Fluxes in the Indian Ocean

    E-Print Network [OSTI]

    Yu, Lisan

    ;Problems in model humidity Yu-1 Year-to-year variations of zonally averaged latent heat flux from TAO buoys and ERA40 Buoy QLH ERA40 QLH ERA40 variables COARE algorithm Positive (negative) flux anomalies indicate: QLH = Le ce U (qs ­ qa) Replace ERA qa with Buoy qa Replace ERA U with Buoy U Exp#1: Does ERA40 have

  12. Impacts of Water Loop Management on Simultaneous Heating and Cooling in Coupled Control Air Handling Units 

    E-Print Network [OSTI]

    Guan, W.; Liu, M.; Wang, J.

    1998-01-01

    The impacts of the water loop management on the heating and cooling energy consumption are investigated by using model simulation. The simulation results show that the total thermal energy consumption can be increased by 24% for a typical AHU in San...

  13. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2000-12-01

    This document summarizes progress on the Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2000 through September 30, 2000. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid will also be determined, as will the removal of arsenic, a known poison for NOX selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), First Energy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the second reporting period for the subject Cooperative Agreement. During this period, the first of four short-term sorbent injection tests were conducted at the First Energy Bruce Mansfield Plant. This test determined the effectiveness of dolomite injection through out-of-service burners as a means of controlling sulfuric acid emissions from this unit. The tests showed that dolomite injection could achieve up to 95% sulfuric acid removal. Balance of plant impacts on furnace slagging and fouling, air heater fouling, ash loss-on-ignition, and the flue gas desulfurization system were also determined. These results are presented and discussed in this report.

  14. Optical cavity furnace for semiconductor wafer processing

    DOE Patents [OSTI]

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  15. Partial SOP for Tube Anneal Furnace, EML: 9/04 Instructions for temp controller for Anneal furnace

    E-Print Network [OSTI]

    Reif, Rafael

    Partial SOP for Tube Anneal Furnace, EML: 9/04 Instructions for temp controller for Anneal furnace the boat into the center of the furnace and replace the quartz and ceramic end caps, carefully aligning

  16. DOE Publishes Notice of Proposed Rulemaking for Residential Furnace...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnace Fans Energy Conservation Standards DOE Publishes Notice of Proposed Rulemaking for Residential Furnace Fans Energy Conservation Standards October 25, 2013 - 12:00am Addthis...

  17. Probabilistic Data Management for Pervasive Computing: The Data Furnace Project

    E-Print Network [OSTI]

    Garofalakis, Minos

    Probabilistic Data Management for Pervasive Computing: The Data Furnace Project Minos Garofalakis management challenges. The Data Furnace project at Intel Research and UC-Berkeley aims to build

  18. Optimizing Blast Furnace Operation to Increase Efficiency and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Optimizing Blast Furnace Operation to Increase Efficiency and Lower Costs State-of-the-Art Computational Fluid Dynamics Model Optimizes Fuel Rate in Blast Furnaces The blast...

  19. Next Generation Metallic Iron Nodule Technology in Electric Furnace...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Next Generation Metallic Iron Nodule Technology in Electric Furnace Steelmaking Next Generation Metallic Iron Nodule Technology in Electric Furnace Steelmaking This factsheet...

  20. Nitrogen Control in Electric Arc Furnace Steelmaking by Direct...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines Injection Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines...

  1. Energy savings and economics of advanced control strategies for packaged air conditioners with gas heat

    SciTech Connect (OSTI)

    Wang, Weimin; Katipamula, Srinivas; Huang, Yunzhi; Brambley, Michael R.

    2013-10-01

    This paper presents an evaluation of the potential energy savings from adding advanced control to existing packaged air conditioners. Advanced control options include air-side economizer, multi-speed fan control, demand control ventilation and staged cooling. The energy and cost savings from the different control strategies individually and in combination are estimated using the EnergyPlus detailed energy simulation program for four building types, namely, a small office building, a stand-alone retail building, a strip mall building and a supermarket building. For each of the four building types, the simulation was run for 16 locations covering all 15 climate zones in the U.S. The maximum installed cost of a replacement controller that provides acceptable payback periods to owners is estimated.

  2. Improving the Operating Efficiency of Packaged Air Conditioners and Heat Pumps

    SciTech Connect (OSTI)

    Katipamula, Srinivas; Wang, Weimin; Vowles, Mira

    2014-03-10

    This article discusses several control strategies that can significantly reduce energy consumption associated with packaged rooftop units RTUs). Although all of the considered strategies are widely used in built-up air-handing units, they are not commonly used in existing RTUs. Both simulation and field evaluations show that adding these control strategies to existing RTUs can reduce their energy consumption by between 30% and 60%.

  3. High Efficiency Integrated Space Conditioning, Water Heating and Air Distribution System for HUD-Code Manufactured Housing

    SciTech Connect (OSTI)

    Henry DeLima; Joe Akin; Joseph Pietsch

    2008-09-14

    Recognizing the need for new space conditioning and water heating systems for manufactured housing, DeLima Associates assembled a team to develop a space conditioning system that would enhance comfort conditions while also reducing energy usage at the systems level. The product, Comboflair® was defined as a result of a needs analysis of project sponsors and industry stakeholders. An integrated system would be developed that would combine a packaged airconditioning system with a small-duct, high-velocity air distribution system. In its basic configuration, the source for space heating would be a gas water heater. The complete system would be installed at the manufactured home factory and would require no site installation work at the homesite as is now required with conventional split-system air conditioners. Several prototypes were fabricated and tested before a field test unit was completed in October 2005. The Comboflair® system, complete with ductwork, was installed in a 1,984 square feet, double-wide manufactured home built by Palm Harbor Homes in Austin, TX. After the home was transported and installed at a Palm Harbor dealer lot in Austin, TX, a data acquisition system was installed for remote data collection. Over 60 parameters were continuously monitored and measurements were transmitted to a remote site every 15 minutes for performance analysis. The Comboflair® system was field tested from February 2006 until April 2007. The cooling system performed in accordance with the design specifications. The heating system initially could not provide the needed capacity at peak heating conditions until the water heater was replaced with a higher capacity standard water heater. All system comfort goals were then met. As a result of field testing, we have identified improvements to be made to specific components for incorporation into production models. The Comboflair® system will be manufactured by Unico, Inc. at their new production facility in St. Louis, MO. The product will be initially launched in the hot-humid climates of the southern U.S.

  4. The design, construction, and instrumentation of a chamber to study heat, mass, and momentum transfer from humid air to metal under conditions of frosting and free convection 

    E-Print Network [OSTI]

    Hutchison, James P

    1961-01-01

    THE DESIGN? CONSTRUCTION? AND INSTRUMENTATION OF A CEAMSER TO STUDY HEAT, MASS? AND MOSNTUM TRANSFER FROM HUMID AIR TO METAL UNDER CONDITIONS OF FROSTING AND FREE CONVECTION A Thesis By James P. Hutchison Submitted to the Graduate School..., AND MOMENTUM TRANSFER FROM HUMID AIR TO METAL UNDER CONDITIONS OF FROSTING AND FREE CONVECTION A Thesis By James P. Hutchison Approved as to Style and Content: Chairman of Committee Head of Departm t + gkA4; August 1961 ACKNOWLEDGEMENT S The writer...

  5. ELECTRIC CO-HEATING: A METHOD FOR EVALUATING SEASONAL HEATING EFFICIENCIES AND HEAT LOSS RATES IN DWELLINGS

    E-Print Network [OSTI]

    Modera, M.P.

    2012-01-01

    the measured values for heat transmission and air leakagethe contribution by heat transmission alone through theheating efficiency, heat transmission coefficient and air

  6. Advanced control strategies for heating, ventilation, air-conditioning, and refrigeration systems—An overview: Part I: Hard control

    SciTech Connect (OSTI)

    D. Subbaram Naidu; Craig G. Rieger

    2011-02-01

    A chronological overview of the advanced control strategies for heating, ventilation, air-conditioning, and refrigeration (HVAC&R) is presented in this article. The overview focuses on hard-computing or control techniques, such as proportional-integral-derivative, optimal, nonlinear, adaptive, and robust; soft-computing or control techniques, such as neural networks, fuzzy logic, genetic algorithms; and on the fusion or hybrid of hard- and soft-control techniques. Thus, it is to be noted that the terminology “hard” and “soft” computing/control has nothing to do with the “hardware” and “software” that is being generally used. Part I of a two-part series focuses on hard-control strategies, and Part II focuses on softand fusion-control in addition to some future directions in HVAC&R research. This overview is not intended to be an exhaustive survey on this topic, and any omission of other works is purely unintentional.

  7. Outdoor Air, Heat Wheels and JCPenney: A New Approach to Retail Ventilation 

    E-Print Network [OSTI]

    Smith, C. S.; Bartlett, T. A.

    1998-01-01

    grains/lbat) Winter 70°F Dry Bulb Ventilation Rates 0.3 cWSF for the 1" Floor 0.2 cWSF for the 2"* Floor Design Electrical Loading 2.3 W/SF average over the sales area - Ambient Design Conditions Summer 95°F Design Dry Bulb 77°F Mean... with the heat wheel were significant at approximately $1 1,000, they were limited by the low utility rate of hs location. Neither the energy charge nor the electrical demand charge were significantly high. This lower utility rate lengthened the simple...

  8. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    SciTech Connect (OSTI)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  9. High productivity in Australian blast furnaces

    SciTech Connect (OSTI)

    Nightingale, R.J.; Mellor, D.G. [BHP Slab and Plate Products Div., Port Kembla, New South Wales (Australia); Jelenich, L. [BHP Rod and Bar Products Div., Newcastle, New South Wales (Australia); Ward, R.F. [BHP Long Products Div., Whyalla, South Australia (Australia)

    1995-12-01

    Since the emergence of the Australian domestic economy from recession in 1992, the productivity of BHP`s blast furnace has increased significantly to meet the demands of both domestic and export markets. BHP Steel operates six blast furnaces at its three Australian integrated plants. These furnaces vary widely in their size, feed, technology and current campaign status. This paper reviews the principal issues associated with productivity improvements over recent years. These gains have been achieved through activities associated with a wide range of process, equipment and human resource based issues.

  10. STANDARD OPERATING PROCEDURE FOR TUBE "A4-Polyiamide" furnace in TRL.

    E-Print Network [OSTI]

    Reif, Rafael

    STANDARD OPERATING PROCEDURE FOR TUBE "A4-Polyiamide" furnace in TRL. INTRODUCTION Tube "A4. Three Eurotherm temperature controllers provide a 20 inch long, flat profile in the Center Zone. Use the special heat resistant gloves to handle those parts PROCEDURE. 1) "ENGAGE" the machine

  11. STANDARD OPERATING PROCEDURE FOR TUBE "A1-GateOx" furnace in TRL.

    E-Print Network [OSTI]

    Reif, Rafael

    STANDARD OPERATING PROCEDURE FOR TUBE "A1-GateOx" furnace in TRL. INTRODUCTION Tube "A1-Gate. Three Eurotherm temperature controllers provide a 20 inch long, flat profile in the Center Zone the special heat resistant gloves to handle those parts PROCEDURE. 1) "ENGAGE" the machine in CORAL for TRL

  12. Field monitoring of a variable-speed integrated heat pump/water-heating appliance

    SciTech Connect (OSTI)

    Fanney, A.H. [National Inst. of Standards and Technology, Gaithersburg, MD (United States). Building and Fire Research Lab.

    1995-12-31

    A variable-speed integrated heat pump/water-heating appliance was monitored for two years while meeting the space-conditioning and water-heating needs of an occupied residence. Experimental results are presented that show the total energy consumed by the residence was significantly reduced compared to previous years in which electric base-board heat, a wood stove, and window air conditioners were used. During the two space-heating seasons, the variable-speed integrated heat pump/water-heating appliance used 60% less energy than would have been consumed by an electric furnace with the same air distribution system and a storage-type electric water heater. The monthly space-cooling-only coefficients of performance (COP) ranged from 2.50 to 4.03, whereas the monthly space-heating-only coefficients of performance ranged from a low of 0.91 to a high of 3.33. A proposed index to quantify the overall system performance of integrated water-heating/space-conditioning appliances, referred to as the combined performance factor, ranged from 1.55 to 3.50. The majority of larger values occurred during months in which space cooling dominated. The combined performance factor for the entire two-year study was 2.45. A conventional watt-hour meter supplied by the local electrical utility and an electronic digital power analyzer were used to measure the energy consumption of the variable-speed heat pump to discern if variable-speed equipment introduces errors in conventional utility metering equipment. Measurements made using the two instruments were in excellent agreement. The monthly energy consumption and peak electrical demands of the residence, integrated heat pump/water-heating appliance, supplemental space heater, and water heater are discussed. The influence of outdoor temperature on electrical power demand is presented.

  13. Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

    SciTech Connect (OSTI)

    Lekov, Alex; Franco, Victor; Meyers, Steve

    2010-05-14

    Residential space and water heating accounts for over 90percent of total residential primary gas consumption in the United States. Condensing space and water heating equipment are 10-30percent more energy-efficient than conventional space and water heating. Currently, condensing gas furnaces represent 40 percent of shipments and are common in the Northern U.S. market. Meanwhile, manufacturers are planning to develop condensing gas storage water heaters to qualify for Energy Star? certification. Consumers, installers, and builders who make decisions about installing space and water heating equipment generally do not perform an analysis to assess the economic impacts of different combinations and efficiencies of space and water heating equipment. Thus, equipment is often installed without taking into consideration the potential life-cycle economic and energy savings of installing space and water heating equipment combinations. Drawing on previous and current analysis conducted for the United States Department of Energy rulemaking on amended standards for furnaces and water heaters, this paper evaluates the extent to which condensing equipment can provide life-cycle cost-effectiveness in a representative sample of single family American homes. The economic analyses indicate that significant energy savings and consumer benefits may result from large-scale introduction of condensing water heaters combined with condensing furnaces in U.S. residential single-family housing, particularly in the Northern region. The analyses also shows that important benefits may be overlooked when policy analysts evaluate the impact of space and water heating equipment separately.

  14. Usage Policies Notebook for 2 inch Nano Furnace Revision date

    E-Print Network [OSTI]

    Mease, Kenneth D.

    Usage Policies Notebook for 2 inch Nano Furnace Revision date September 2014 #12;2 Emergency Plan for 2 inch Nano Furnace Standard Operating Procedures for Emergencies Contact information Person Phone;4 Usage Policies for 2 inch Nano Furnace Standard policies for usage The nano furnace can accept up to 2

  15. Furnace Blower Performance Improvements - Building America Top...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    who install high-performance furnace blowers with well-designed and installed ducts can achieve annual savings of 45% of fan energy or about 300 kWh per home. Read about...

  16. 1622 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 15, NO. 6, DECEMBER 2006 Skin-Effect Self-Heating in Air-Suspended RF

    E-Print Network [OSTI]

    Saitou, Kazuhiro "Kazu"

    -line structures using microelectromechanical systems (MEMS) technology provides the effective means to suppress1622 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 15, NO. 6, DECEMBER 2006 Skin-Effect Self-Heating in Air-Suspended RF MEMS Transmission-Line Structures Linda L. W. Chow, Student Member, IEEE, Zhongde

  17. Mass and Heat Recovery 

    E-Print Network [OSTI]

    Hindawai, S. M.

    2010-01-01

    In the last few years heat recovery was under spot and in air conditioning fields usually we use heat recovery by different types of heat exchangers. The heat exchanging between the exhaust air from the building with the fresh air to the building...

  18. Single-Duct Constant Air Volume System Supply Air Temperature Reset: Using Return Air Temperature or Outside Air Temperature? 

    E-Print Network [OSTI]

    Wei, G.; Turner, W. D.; Claridge, D.; Liu, M.

    2002-01-01

    The supply air temperature set point for a singleduct constant air volume air handling unit (AHU) system is often reset based on either return air temperature or outside air temperature in order to reduce simultaneous cooling and heating energy...

  19. Results of heat tests of the TGE-435 main boiler in the PGU-190/220 combined-cycle plant of the Tyumen' TETs-2 cogeneration plant

    SciTech Connect (OSTI)

    A.V. Kurochkin; A.L. Kovalenko; V.G. Kozlov; A.I. Krivobok

    2007-01-15

    Special features of operation of a boiler operating as a combined-cycle plant and having its own furnace and burner unit are descried. The flow of flue gases on the boiler is increased due to feeding of exhaust gases of the GTU into the furnace, which intensifies the convective heat exchange. In addition, it is not necessary to preheat air in the convective heating surfaces (the boiler has no air preheater). The convective heating surfaces of the boiler are used for heating the feed water, thus replacing the regeneration extractions of the steam turbine (HPP are absent in the circuit) and partially replacing the preheating of condensate (the LPP in the circuit of the unit are combined with preheaters of delivery water). Regeneration of the steam turbine is primarily used for the district cogeneration heating purposes. The furnace and burner unit of the exhaust-heat boiler (which is a new engineering solution for the given project) ensures utilization of not only the heat of the exhaust gases of the GTU but also of their excess volume, because the latter contains up to 15% oxygen that oxidizes the combustion process in the boiler. Thus, the gas temperature at the inlet to the boiler amounts to 580{sup o}C at an excess air factor a = 3.50; at the outlet these parameters are utilized to T{sub out} = 139{sup o}C and a{sub out} = 1.17. The proportions of the GTU/boiler loads that can actually be organized at the generating unit (and have been checked by testing) are presented and the proportions of loads recommended for the most efficient operation of the boiler are determined. The performance characteristics of the boiler are presented for various proportions of GTU/boiler loads. The operating conditions of the superheater and of the convective trailing heating surfaces are presented as well as the ecological parameters of the generating unit.

  20. Integrated use of burden profile probe and in-burden probe for gas flow control in the blast furnace

    SciTech Connect (OSTI)

    Bordemann, F.; Hartig, W.H. [AG der Dillinger Huettenweke, Dillingen (Germany); Grisse, H.J. [Dango and Dienenthal Siegen (Germany); Speranza, B.E. [Dango and Dienenthal, Inc., Highland, IN (United States)

    1995-12-01

    Gas flow in the blast furnace is one of the most important factors in controlling a furnace. It not only determines the production but also the fuel consumption and the campaign life. At Nos. 4 and 5 blast furnaces of ROGESA, probes are installed for detection of the burden profiles and of the gas flow distribution. For an optimum use of these probes a program system has been developed by ROGESA and Dango and Dienenthal. With this program system it is possible to analyze the operating condition of a blast furnace by means of a fuzzy logic analysis. In case of deviations from the defined desired condition, recommendations for corrective measures for the material distribution are made. Both furnaces are equipped with a bell-less top, a coal injection system, high-temperature hot blast stoves with heat recovery and a top gas pressure recovery turbine. Most of the time it is impossible to control all the required parameters. For this reason it is meaningful to measure the actual material distribution at the furnace top by means of a burden profile probe which permits quick and repeated measurements without any retroactive effects. The paper describes the instrumentation of the furnace, correlation of measuring methods, and a program system for analysis of measuring data.

  1. Estimation of radiative properties and temperature distributions in coal-fired boiler furnaces by a portable image processing system

    SciTech Connect (OSTI)

    Li, Wenhao; Lou, Chun; Sun, Yipeng; Zhou, Huaichun

    2011-02-15

    This paper presented an experimental investigation on the estimation of radiative properties and temperature distributions in a 670 t/h coal-fired boiler furnace by a portable imaging processing system. The portable system has been calibrated by a blackbody furnace. Flame temperatures and emissivities were measured by the portable system and equivalent blackbody temperatures were deduced. Comparing the equivalent blackbody temperatures measured by the portable system and the infrared pyrometer, the relative difference is less than 4%. The reconstructed pseudo-instantaneous 2-D temperature distributions in two cross-sections can disclose the combustion status inside the furnace. The measured radiative properties of particles in the furnace proved there is significant scattering in coal-fired boiler furnaces and it can provide useful information for the calculation of radiative heat transfer and numerical simulation of combustion in coal-fired boiler furnaces. The preliminary experimental results show this technology will be helpful for the combustion diagnosis in coal-fired boiler furnaces. (author)

  2. Two-dimensional model of the air flow and temperature distribution in a cavity-type heat receiver of a solar stirling engine

    SciTech Connect (OSTI)

    Makhkamov, K.K.; Ingham, D.B.

    1999-11-01

    A theoretical study on the air flow and temperature in the heat receiver, affected by free convection, of a Stirling Engine for a Dish/Stirling Engine Power System is presented. The standard {kappa}-{epsilon} turbulence model for the fluid flow has been used and the boundary conditions employed were obtained using a second level mathematical model of the Stirling Engine working cycle. Physical models for the distribution of the solar insolation from the Concentrator on the bottom and side walls of the cavity-type heat receiver have been taken into account. The numerical results show that most of the heat losses in the receiver are due to re-radiation from the cavity and conduction through the walls of the cavity. It is in the region of the boundary of the input window of the heat receiver where there is a sensible reduction in the temperature in the shell of the heat exchangers and this is due to the free convection of the air. Further, the numerical results show that convective heat losses increase with decreasing tilt angle.

  3. Heat pump system

    DOE Patents [OSTI]

    Swenson, Paul F. (Cleveland, OH); Moore, Paul B. (Fedhaurn, FL)

    1982-01-01

    An air heating and cooling system for a building includes an expansion-type refrigeration circuit and a heat engine. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The heat engine includes a heat rejection circuit having a source of rejected heat and a primary heat exchanger connected to the source of rejected heat. The heat rejection circuit also includes an evaporator in heat exchange relation with the primary heat exchanger, a heat engine indoor heat exchanger, and a heat engine outdoor heat exchanger. The indoor heat exchangers are disposed in series air flow relationship, with the heat engine indoor heat exchanger being disposed downstream from the refrigeration circuit indoor heat exchanger. The outdoor heat exchangers are also disposed in series air flow relationship, with the heat engine outdoor heat exchanger disposed downstream from the refrigeration circuit outdoor heat exchanger. A common fluid is used in both of the indoor heat exchanges and in both of the outdoor heat exchangers. In a first embodiment, the heat engine is a Rankine cycle engine. In a second embodiment, the heat engine is a non-Rankine cycle engine.

  4. Increasing blast furnace productivity. Is there a universal solution for all blast furnaces?

    SciTech Connect (OSTI)

    Chaubal, P.C.; Ranade, M.G. [Inland Steel Co., East Chicago, IN (United States)

    1997-12-31

    In the past few years there has been a major effort in the integrated plants in the US to increase blast furnace productivity. Record production levels have been reported by AK Steel using direct reduced/hot briquetted iron (DRI/HBI) and high levels of natural gas (NG)-oxygen injection at their Middletown blast furnace. Similarly, US Steel-Gary No. 13 reported high productivity levels with PCI and oxygen enrichment. A productivity of 6 NTHM/day/100 ft{sup 3}WV was the norm in the past, but today levels higher than 11 NTHM/day/100ft{sup 3}WV have been reached on a sustained basis. These high productivity levels have been an important aspect of facility rationalization efforts, as companies seek to maximize their throughput while reducing costs. Hot metal demand in a particular plant depends on downstream capabilities in converting hot metal to saleable steel. Single vs. multi-furnace plants may have different production requirements for each facility. Business cycles may influence productivity requirements from different furnaces of a multiple furnace plant, more so for those considered as swing furnaces. Therefore, the production requirement for individual blast furnaces is different for different plants. In an effort to understand productivity improvement methods, calculations were made for a typical 8 m hearth diameter furnace using data and experience gathered on Inland`s operation. Here the authors present the results obtained in the study.

  5. Integrated heat pump and heat storage system

    SciTech Connect (OSTI)

    Katz, A.

    1983-09-13

    An integrated heat pump and heat storage system is disclosed comprising a heat pump, a first conduit for supplying return air from an enclosure to the heat pump, a second conduit for supplying heated air from the heat pump to the enclosure, heat storage apparatus. A first damper is operative in a first orientation to permit return air from the enclosure to enter the first conduit and to prevent return air from passing through the heat storage apparatus and operative in a second orientation to cause return air to pass through the heat storage apparatus for being heated thereby before entering the first conduit. A second damper is operative in a first orientation to cause heated air from the second conduit to pass through the heat storage apparatus for giving up a portion of its heat for storage and operative in a second orientation to prevent heated air from the second conduit from passing through the heat storage apparatus and to permit the heated air from the second conduit to reach the enclosure. The heat storage apparatus may comprise phase change materials.

  6. Inertial impaction air sampling device

    DOE Patents [OSTI]

    Dewhurst, K.H.

    1987-12-10

    An inertial impactor to be used in an air sampling device for collection of respirable size particles in ambient air which may include a graphite furnace as the impaction substrate in a small-size, portable, direct analysis structure that gives immediate results and is totally self-contained allowing for remote and/or personal sampling. The graphite furnace collects suspended particles transported through the housing by means of the air flow system, and these particles may be analyzed for elements, quantitatively and qualitatively, by atomic absorption spectrophotometry. 3 figs.

  7. Inertial impaction air sampling device

    DOE Patents [OSTI]

    Dewhurst, K.H.

    1990-05-22

    An inertial impactor is designed which is to be used in an air sampling device for collection of respirable size particles in ambient air. The device may include a graphite furnace as the impaction substrate in a small-size, portable, direct analysis structure that gives immediate results and is totally self-contained allowing for remote and/or personal sampling. The graphite furnace collects suspended particles transported through the housing by means of the air flow system, and these particles may be analyzed for elements, quantitatively and qualitatively, by atomic absorption spectrophotometry. 3 figs.

  8. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two different boilers, and to determine balance-of-plant impacts. The first long-term test was conducted on FirstEnergy's BMP Unit 3, and the second was conducted on AEP's Gavin Plant, Unit 1. The Gavin Plant test provided an opportunity to evaluate the effects of sorbent injected into the furnace on SO{sub 3} formed across an operating SCR reactor. A final task in the project was to compare projected costs for furnace injection of magnesium hydroxide slurries to estimated costs for other potential sulfuric acid control technologies. Estimates were developed for reagent and utility costs, and capital costs, for furnace injection of magnesium hydroxide slurries and seven other sulfuric acid control technologies. The estimates were based on retrofit application to a model coal-fired plant.

  9. Thermally conductive cementitious grout for geothermal heat pump systems

    DOE Patents [OSTI]

    Allan, Marita (Old Field, NY)

    2001-01-01

    A thermally conductive cement-sand grout for use with a geothermal heat pump system. The cement sand grout contains cement, silica sand, a superplasticizer, water and optionally bentonite. The present invention also includes a method of filling boreholes used for geothermal heat pump systems with the thermally conductive cement-sand grout. The cement-sand grout has improved thermal conductivity over neat cement and bentonite grouts, which allows shallower bore holes to be used to provide an equivalent heat transfer capacity. In addition, the cement-sand grouts of the present invention also provide improved bond strengths and decreased permeabilities. The cement-sand grouts can also contain blast furnace slag, fly ash, a thermoplastic air entraining agent, latex, a shrinkage reducing admixture, calcium oxide and combinations thereof.

  10. 2014-11-25 Issuance: Energy Conservation Standards for Small, Large, and Very Large Air-cooled Commercial Package Air Conditioning and Heating Equipment; Extension of Public Comment Period

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register extension of the public comment period regarding energy conservation standards for small, large and very large air-cool commercial package air conditioning and heating equipment, as issued by the Deputy Assistant Secretary for Energy Efficiency on November 25, 2014. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  11. Economics of residential gas furnaces and water heaters in United States new construction market

    E-Print Network [OSTI]

    Lekov, Alex B.

    2010-01-01

    for residential gas furnaces in the U.S. In the proceedingsconsumption of residential furnaces and boilers in U.S.consumer products: Residential furnaces and boilers. Energy

  12. Electricity and Natural Gas Efficiency Improvements for Residential Gas Furnaces in the U.S.

    E-Print Network [OSTI]

    Lekov, Alex; Franco, Victor; Meyers, Steve; McMahon, James E.; McNeil, Michael; Lutz, Jim

    2006-01-01

    of Residential Central Furnaces and Boilers, October, 2003.Conservation Standards for Residential Furnaces and Boilers;Proposed Rule Furnace and Boiler Advanced Notice of Proposed

  13. THE FURNACE COMBUSTION AND RADIATION CHARACTERISTICS OF METHANOL AND A METHANOL/COAL SLURRY

    E-Print Network [OSTI]

    Grosshandler, W.L.

    2010-01-01

    vol. ) in IVlethano'J Furnace II 1-2. III-3. III-4. III-5.vol. ) in Methanol Furnace , 2 , . . . . . . . . , . , .Velocity Profiles in Methanol Furnace Temperature Profiles:

  14. Tips: Natural Gas and Oil Heating Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Gas and Oil Heating Systems Tips: Natural Gas and Oil Heating Systems July 27, 2014 - 5:41pm Addthis Install a new energy-efficient furnace to save money over the long...

  15. Intermountain Gas Company (IGC)- Gas Heating Rebate Program

    Broader source: Energy.gov [DOE]

    The Intermountain Gas Company's (IGC) Gas Heating Rebate Program offers customers a $200 per unit rebate when they convert to a high efficiency natural gas furnace that replaces a heating system...

  16. Process Heating Assessment and Survey Tool | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    a section that allows use of International units. We have noticed that the result for heat loss on the "Opening Losses" tab of the Furnace Analysis - Heat Balance section is...

  17. Preliminary Market Assessment for Cold Climate Heat Pumps

    SciTech Connect (OSTI)

    Sikes, Karen; Khowailed, Gannate; Abdelaziz, Omar

    2011-09-01

    Cold climate heat pump (HP) technology is relevant to a substantial portion of the U.S. population, especially with more than one-third of U.S. housing stock concentrated in colder regions of the country and another 31% in the mixed-humid climate region. Specifically, it is estimated that in 2010 almost 1.37 million heating equipment units were shipped to the cold/very cold climate regions and that 1.41 million were shipped to the nation s mixed-humid region. On a national level, the trend in the last decade has indicated that shipments of gas furnaces have grown at a slower rate than HPs. This indicates a potential opportunity for the cold climate HP, a technology that may be initially slow to penetrate its potential market because of the less expensive operating and first costs of gas furnaces. Anticipated implementation of regional standards could also negatively affect gas furnace shipments, especially with the higher initial cost for more efficient gas furnaces. However, as of 2011, the fact that there are more than 500 gas furnace product models that already achieve the expected efficiency standard indicates that satisfying the regional standard will be a challenge but not an obstacle. A look at the heating fuel and equipment currently being used in the housing stock provides an insight into the competing equipment that cold climate HPs hope to replace. The primary target market for the cold climate HP is the 2.6 million U.S. homes using electric furnaces and HPs in the cold/very cold region. It is estimated that 4.75% of these homeowners either replace or buy new heating equipment in a given year. Accordingly, the project team could infer that the cold climate HP primary market is composed of 123,500 replacements of electric furnaces and conventional air-to-air HPs annually. A secondary housing market for the cold climate HP comprises homes in the mixed-humid region of the country that are using electric furnaces. Homes using gas furnaces across both the cold/very cold and mixed-humid regions represent another secondary market for the cold climate HP. The cold climate HP could also target as a secondary market homes across both the cold/very cold and mixed-humid regions that use propane and fuel oil as their primary heating fuel. The combined total of homes in these three secondary markets is 46 million, and we can also infer that about 2.2 million of these systems are replaced annually. When comparing heating equipment stock in 2001, 2005, and 2009 in the cold/very cold region of the country, it appears that gas furnaces are slowly losing market share and that electric furnaces and HPs are making gains. The fact that electricity-dependent heating equipment is rising in preference among homeowners in the colder regions of the country shows that future penetration of the cold climate HP holds promise. Accordingly, cold climate HP technology could achieve an attractive position, given certain favorable market conditions such as reaching a competitive cost point, strong federal incentives, a consistent level of reliable performance, and a product rollout by a credible market leader. The project team relied on payback analysis to estimate the potential market penetration for the cold climate HP in each of its primary and secondary markets. In this analysis, we assumed a $250 price premium for the cold climate HP over the baseline HP. Electricity and gas prices and emissions were based on the 2010 Buildings Energy Data Book. The average heating load was calculated as 25.2 MMBTU per year in the cold/very cold and mixed-humid regions of the United States. Typical installed costs were obtained from the technical document supporting the U.S. Department of Energy rulemaking. The analysis showed that the cold climate HP will have a 2.2 year payback period when replacing an existing electric HP in the colder regions of the nation. The cold climate HP will have a 6 year payback period when replacing gas furnaces in the same climate regions. Accordingly, we estimated that the cold climate HP will have a penetration ratio rangin

  18. Effect of refrigerant charge, duct leakage, and evaporator air flow on the high temerature performance of air conditioners and heat pumps 

    E-Print Network [OSTI]

    Rodriguez, Angel Gerardo

    1995-01-01

    evaporator airflow, and return air leakage from hot attic spaces. There were five sets of tests used for this research: two of them for the charging tests, two for the reduced evaporator airflow, and one for the return air leakage tests. For the charging...

  19. Energy Recovery By Direct Contact Gas-Liquid Heat Exchange 

    E-Print Network [OSTI]

    Fair, J. R.; Bravo, J. L.

    1988-01-01

    , would be those relatively few cases where heat has been recovered from pyrolysis furnace gases (in ethylene 78712 manufacture) via a quench liquid that provides intennedia level heat for process purposes. In the present paper we shall concentrate... pyrolysis furnace are cooled in oil- and water-quench towers, and higher-boiling oils are condensed from the gases. While not always used for heat recovery, the exit process water stream is hot enough for process heat exchange. For the examples shown...

  20. 5 Questions for an Expert: Bob Gemmer on Combined Heat and Power...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    work experience in batteries, heating and cooling applications, boilers, water treatment, furnace equipment, and more. Looking back on where I'm at now, although the...

  1. Study of an integrated appliance, the air conditioner/heat pump-heat recovery unit-water heater. Final report, November 1980

    SciTech Connect (OSTI)

    Tu, K.M.; Davies, A.; Fischler, S.

    1981-02-01

    Three integrated heat-pump - heat-recovery-unit - water-heater appliances were tested under various environmental conditions to measure the functional parameters and study the operating characteristics of these systems. It was found that the heat recovery, heat-recovery rate, and heat-recovery efficiency were dependent on the heat-recovery-unit's characteristics. The use of the heat-recovery unit in the system resulted in a reduced work load for the heat pump's compressor and slightly improved the heat-pump's performance. A computer simulation model of the integrated system was developed to study the interactions between several of the pertinent system variables on an hourly basis for selected situations and to estimate energy savings. Two alternative estimation methods that utilize five-degree temperature bin data were also developed. The estimate savings determined by using the alternative methods were about the same as those estimated using the hourly data. Conclusions were also reached concerning the use of water heaters with different tank capacities and on methods of increasing potential energy savings.

  2. Blast furnace control after the year 2000

    SciTech Connect (OSTI)

    Gyllenram, R.; Wikstroem, J.O. [MEFOS, Luleaa (Sweden); Hallin, M. [SSAB Tunnplaat AB, Luleaa (Sweden)

    1996-12-31

    Rapid technical development together with developments in work organization makes it important to investigate possible ways to achieve a cost efficient process control of different metallurgical processes. This paper describes a research project, and proposes a human oriented Information Technology Strategy, ITS, for control of the Blast Furnace process. The method used is that of deductive reasoning from a description of the prevailing technological level and experiences from various development activities. The paper is based on experiences from the No. 2 Blast Furnace at Luleaa Works but the conclusions do not at this stage necessarily reflect the opinion of the management and personnel or reflect their intentions for system development at SSAB.

  3. Measure Guideline: High Efficiency Natural Gas Furnaces

    SciTech Connect (OSTI)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  4. Waste combustion in boilers and industrial furnaces

    SciTech Connect (OSTI)

    1997-12-31

    This set of conference papers deals with the combustion of hazardous wastes in boilers and industrial furnaces. The majority of the papers pertain specifically to cement industry kiln incinerators and focus on environmental issues. In particular, stack emission requirements currently enforced or under consideration by the U.S. EPA are emphasized. The papers were drawn from seven areas: (1) proposed Maximum Achievable Control Technology rule, (2) trial burn planning and experience, (3) management and beneficial use of materials, (4) inorganic emissions and continuous emission monitoring, (5) organic emissions, (6) boiler and industrial furnace operations, and (7) risk assessment and communication.

  5. Segmented ceramic liner for induction furnaces

    DOE Patents [OSTI]

    Gorin, A.H.; Holcombe, C.E.

    1994-07-26

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace. 5 figs.

  6. Segmented ceramic liner for induction furnaces

    DOE Patents [OSTI]

    Gorin, Andrew H. (Knoxville, TN); Holcombe, Cressie E. (Knoxville, TN)

    1994-01-01

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace.

  7. An investigation of the heat and mass transfer by free convection from humid air to a horizontal metal plate under frosting conditions 

    E-Print Network [OSTI]

    Bell, Bobby

    1967-01-01

    fulfillment of the requirements for the degree of MASTER OF SCIENCE January, 1967 Fh)or Sub)ect: Mechanical Engineering AN INVESTIGATION OF THE HEAT AND MASS TRANSFER BY FREE CONVECTION FROM HUMID AIR TO A HORIZONTAL METAL PIATE UNDER FROSTING... Sketch ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 16 Photographs of Frost Formation e ~ ~ ~ i ~ i i ~ 23 - 26 LIST OF CURVES 13 - 14 Temperature and Concentration Boundary Layer Profile ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 58 59 15 ? 16 Accumulation of Frost Grosth vs. Time...

  8. Researching Complex Heat, Air and Moisture Interactions for a Wide-Range of Building Envelope Systems and Environmental Loads

    SciTech Connect (OSTI)

    Karagiozis, A.N.

    2007-05-15

    This document serves as the final report documenting work completed by Oak Ridge National Laboratory (ORNL) and the Fraunhofer Institute in Building Physics (Holzkirchen, Germany) under an international CRADA No. 0575 with Fraunhofer Institute of Bauphysics of the Federal Republic of Germany for Researching Complex Heat, Air and Moisture Interactions for a Wide Range of Building Envelope Systems and Environmental Loads. This CRADA required a multi-faceted approach to building envelope research that included a moisture engineering approach by blending extensive material property analysis, laboratory system and sub-system thermal and moisture testing, and advanced moisture analysis prediction performance. The Participant's Institute for Building physics (IBP) and the Contractor's Buildings Technology Center (BTC) identified potential research projects and activities capable of accelerating and advancing the development of innovative, low energy and durable building envelope systems in diverse climates. This allowed a major leverage of the limited resources available to ORNL to execute the required Department of Energy (DOE) directives in the area of moisture engineering. A joint working group (ORNL and Fraunhofer IBP) was assembled and a research plan was executed from May 2000 to May 2005. A number of key deliverables were produced such as adoption of North American loading into the WUFI-software. in addition the ORNL Weather File Analyzer was created and this has been used to address environmental loading for a variety of US climates. At least 4 papers have been co-written with the CRADA partners, and a chapter in the ASTM Manual 40 on Moisture Analysis and Condensation Control. All deliverables and goals were met and exceeded making this collaboration a success to all parties involves.

  9. Oxidation Tube Furnace (Lindberg/Blue 1100C)

    E-Print Network [OSTI]

    Subramanian, Venkat

    Oxidation Tube Furnace (Lindberg/Blue 1100C) Basic User Manual 1st Edition Jan 2013 NR #12;Logon Oxidation Tube Furnace on FOM System Sign Log Book #12;Example Program: Room temperature to 1100C

  10. BPM Motors in Residential Gas Furnaces: What are the Savings?

    E-Print Network [OSTI]

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Power curves show blower motor input power as a function ofOverall, it appears the BPM motors used in furnaces offerThe impact of ECM furnace motors on natural gas use and

  11. Oil-Fired Boilers and Furnaces | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container...

  12. Development of the household sample for furnace and boilerlife-cycle cost analysis

    SciTech Connect (OSTI)

    Whitehead, Camilla Dunham; Franco, Victor; Lekov, Alex; Lutz, Jim

    2005-05-31

    Residential household space heating energy use comprises close to half of all residential energy consumption. Currently, average space heating use by household is 43.9 Mbtu for a year. An average, however, does not reflect regional variation in heating practices, energy costs, or fuel type. Indeed, a national average does not capture regional or consumer group cost impacts from changing efficiency levels of heating equipment. The US Department of Energy sets energy standards for residential appliances in, what is called, a rulemaking process. The residential furnace and boiler efficiency rulemaking process investigates the costs and benefits of possible updates to the current minimum efficiency regulations. Lawrence Berkeley National Laboratory (LBNL) selected the sample used in the residential furnace and boiler efficiency rulemaking from publically available data representing United States residences. The sample represents 107 million households in the country. The data sample provides the household energy consumption and energy price inputs to the life-cycle cost analysis segment of the furnace and boiler rulemaking. This paper describes the choice of criteria to select the sample of houses used in the rulemaking process. The process of data extraction is detailed in the appendices and is easily duplicated. The life-cycle cost is calculated in two ways with a household marginal energy price and a national average energy price. The LCC results show that using an national average energy price produces higher LCC savings but does not reflect regional differences in energy price.

  13. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    ... Eligibility: Commercial, Industrial, Agricultural Savings Category: Geothermal Heat Pumps, Water Heaters, Lighting, Furnaces, Heat Pumps, Air conditioners, Heat recovery,...

  14. Energy Savings in Electric Arc Furnace Melting 

    E-Print Network [OSTI]

    Lubbeck, W.

    1982-01-01

    Arc furnace melting which at one time was almost exclusively used to produce alloy steel and steel castings is now widely accepted in the industry as an efficient process to produce all types of steel and iron. Presently, about 28% of steel...

  15. Covered Product Category: Residential Gas Furnaces

    Broader source: Energy.gov [DOE]

    FEMP provides acquisition guidance across a variety of product categories, including residential gas furnaces, which are an ENERGY STAR®-qualified product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

  16. THE FURNACE COMBUSTION AND RADIATION CHARACTERISTICS OF METHANOL AND A METHANOL/COAL SLURRY

    E-Print Network [OSTI]

    Grosshandler, W.L.

    2010-01-01

    vol. ) in Methanol Furnace , 2 , . . . . . . . . , . , .Velocity Profiles in Methanol Furnace Temperature Profiles:to Pure Methanol . . . . . . . . . . . . , . . . . C02

  17. Integrated Heat Pump (IHP) System Development - Air-Source IHP Control Strategy and Specifications and Ground-Source IHP Conceptual Design

    SciTech Connect (OSTI)

    Murphy, Richard W [ORNL; Rice, C Keith [ORNL; Baxter, Van D [ORNL

    2007-05-01

    The integrated heat pump (IHP), as one appliance, can provide space cooling, heating, ventilation, and dehumidification while maintaining comfort and meeting domestic water heating needs in near-zero-energy home (NZEH) applications. In FY 2006 Oak Ridge National Laboratory (ORNL) completed development of a control strategy and system specification for an air-source IHP. The conceptual design of a ground-source IHP was also completed. Testing and analysis confirm the potential of both IHP concepts to meet NZEH energy services needs while consuming 50% less energy than a suite of equipment that meets current minimum efficiency requirements. This report is in fulfillment of an FY06 DOE Building Technologies (BT) Joule Milestone.

  18. Heat release timing in a nonpremixed Helmholtz pulse combustor

    SciTech Connect (OSTI)

    Tang, Y.M. (Tam Kang Univ., Taipei (Taiwan, Province of China)); Waldherr, G.; Jagoda, J.I.; Zinn, B.T. (Georgia Inst. of Technology, Atlanta, GA (United States). Lab. for Pulse Combustion Processing)

    1995-01-01

    This paper discusses the mechanism by which heat release fluctuations drive pressure pulsations in Helmholtz pulse combustors with nonpremixed fuel and air injection, similar to those used in commercialized pulse furnaces. Flow and flame spread in the mixing chamber were mapped using high-speed shadowgraphy, extensive laser Doppler velocimetry, and radical imaging. Flow visualization and velocity measurements showed that a fuel jet followed by an air jet enter the pulse combustor as soon as the combustor pressure drops below the reactants' supply pressures. If most of the heat were released at that time, the heat release and pressure fluctuations would be out of phase, which according to Rayleigh's criterion, would prevent pulse combustion operation. In practice, pulse combustion operation is attained through the interaction of several processes. First, the fuel jet is ignited as soon as it enters the mixing chamber, generating pockets of burning gas. This reacting flow is entrained and convected by the air jet, which follows the fuel jet into the combustor, first downstream and then upstream in the mixing chamber. Simultaneously, fuel and air continue to enter the combustor, but are not immediately ignited, either because of excessive flame stretch caused by the fast moving fuel and air jets or because the air stream has displaced any hot gases that could act as ignition sources. Once the reacting gas pockets return to the upstream half of the mixing chamber, they ignite the combustible mixture that has collected there. This causes a rapid increase in heat release rate, which leads the pressure oscillation by around 30[degree]. This investigation showed that the interaction between complex flow and combustion process within the mixing chamber causes the time delay needed to produce heat release oscillations that are nearly in phase with the pressure oscillations, thus assuring pulse combustion operation.

  19. High-bandwidth continuous-flow arc furnace

    DOE Patents [OSTI]

    Hardt, D.E.; Lee, S.G.

    1996-08-06

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics. 4 figs.

  20. High-bandwidth continuous-flow arc furnace

    DOE Patents [OSTI]

    Hardt, David E. (Concord, MA); Lee, Steven G. (Ann Arbor, MI)

    1996-01-01

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics.

  1. OBJECT-ORIENTED FERROMANGANESE FURNACE MODEL Stein O. Wasb*

    E-Print Network [OSTI]

    Foss, Bjarne A.

    OBJECT-ORIENTED FERROMANGANESE FURNACE MODEL Stein O. Wasbø* , Bjarne A. FossÀÀ and Ragnar Tronstad-7034 Trondheim, Norway, e-mail:Bjarne.Foss@itk.ntnu.no Abstract: The high-carbon ferromanganese furnace inside it. The furnace operation has been characterized by fluctuations in vital process variables. Many

  2. Usage Policies Notebook for Thermco Atmospheric Diffusion Furnace system

    E-Print Network [OSTI]

    Mease, Kenneth D.

    Usage Policies Notebook for Thermco Atmospheric Diffusion Furnace system Revision date September 2014 #12;2 Emergency Plan for Diffusion Furnaces Standard Operating Procedures for Emergencies Contact;4 Usage Policies for Thermco Atmospheric Diffusion Furnace Standard policies for usage The Atmospheric

  3. Reduce Air Infiltration in Furnaces | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i nAandSummary From: JuliaDepartment-8-2008RSSaSuperior Graphite Inc.,

  4. Fig. 1 Photograph (a) and Schematic (b) of our NEC SCI-MDH-20020-S image floating zone furnace system.

    E-Print Network [OSTI]

    Johnson, Peter D.

    furnace system. (a) Advantages of an IR furnace: * Uniform illumination and temperature profile. * Non

  5. Lance for fuel and oxygen injection into smelting or refining furnace

    DOE Patents [OSTI]

    Schlichting, Mark R. (Chesterton, IN)

    1994-01-01

    A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

  6. Lance for fuel and oxygen injection into smelting or refining furnace

    DOE Patents [OSTI]

    Schlichting, M.R.

    1994-12-20

    A furnace for smelting iron ore and/or refining molten iron is equipped with an overhead pneumatic lance, through which a center stream of particulate coal is ejected at high velocity into a slag layer. An annular stream of nitrogen or argon enshrouds the coal stream. Oxygen is simultaneously ejected in an annular stream encircling the inert gas stream. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus to react with carbon monoxide gas rising from slag layer, thereby adding still more heat to the furnace. 7 figures.

  7. Proposal for the award of a contract for the design, supply, installation and commissioning of a Heating Ventilation and Air Conditioning (HVAC) system for the HIE-ISOLDE infrastructure

    E-Print Network [OSTI]

    2012-01-01

    Proposal for the award of a contract for the design, supply, installation and commissioning of a Heating Ventilation and Air Conditioning (HVAC) system for the HIE-ISOLDE infrastructure

  8. Refinery Furnaces Retrofit with Gas Turbines Achieve Both Energy Savings and Emission Reductions 

    E-Print Network [OSTI]

    Giacobbe, F.; Iaquaniello, G.; Minet, R. G.; Pietrogrande, P.

    1985-01-01

    RETROFIT WITH GAS TURBINES ACHIEVE BOTH ENERGY SAVINGS AND EMISSION REDUCTIONS F. Giacobbe*, G. Iaquaniello**, R. G. Minet*, P. Pietrogrande* *KTI Corp., Research and Development Division, Monrovia, California **KTI SpA., Rome, Italy ABSTRACT... Integrating gas turbines with refinery furnaces can be a cost effective means of reducing NO emissions while also generating electricity ~t an attractive heat rate. Design considerations and system costs are presented. INTRODUCTION Petroleum refining...

  9. Waste Heat Reduction and Recovery for Improving Furnace Efficiency,

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of NaturalDukeWakefield Municipal Gas &SCE-Sessions | DepartmentResidential Savings|Washington ,Productivity and Emissions

  10. Toughened Graphite Electrode for High Heat Electric Arc Furnaces - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power AdministrationRobust,Field-effectWorking With U.S.Week DayDr.Theories81 toDepartmentDo7.1 7.0Totally

  11. AISI/DOE Technology Roadmap Program: Development of an O2-Enriched Furnace System for Reduced CO2 and NOx Emissions For the Steel Industry

    SciTech Connect (OSTI)

    Edward W. Grandmaison; David J. Poirier; Eric Boyd

    2003-01-20

    An oxygen-enriched furnace system for reduced CO2 and NOx emission has been developed. The furnace geometry, with a sidewall-mounted burner, was similar to configurations commonly encountered in a steel reheat furnace. The effect of stack oxygen concentration, oxygen enrichment level and air infiltration on fuel savings/CO2 reduction, NOx emissions and scale formation were investigated. The firing rate required to maintain the furnace temperature at 1100 C decreased linearly with increasing oxygen enrichment. At full oxygen enrichment a reduction of 40-45% in the firing rate was required to maintain furnace temperature. NOx emissions were relatively constant at oxygen enrichment levels below 60% and decreased concentration at all oxygen enrichment levels. Air infiltration also had an effect on NOx levels leading to emissions similar to those observed with no air infiltration but with similar stack oxygen concentrations. At high oxygen enrichment levels, there was a larger variation in the refractory surface-temperature on the roof and blind sidewall of the furnace. Scale habit, intactness, adhesion and oxidation rates were examined for five grades of steel over a range of stack oxygen concentrations and oxygen enrichment levels at 1100 degree C. The steel grade had the largest effect on scaling properties examined in this work. The stack oxygen concentration and the oxygen enrichment level had much smaller effects on the scaling properties.

  12. Process Simulation and Control Optimization of a Blast Furnace Using Classical Thermodynamics Combined to a Direct Search

    E-Print Network [OSTI]

    Martin, Alain

    consisting mainly of N2, CO, CO2, H2, and H2O. This is a consequence of the reduction of the iron ore volume methods, data-mining models, heat and mass balance models, and classical thermodynamic simulations-tune the simulation of the blast furnace. Optimal operating conditions and predicted output stream properties

  13. Dofasco`s No. 4 blast furnace hearth breakout, repair and rescue

    SciTech Connect (OSTI)

    Donaldson, R.J.; Fischer, A.J.; Sharp, R.M.; Stothart, D.W. [Dofasco Inc., Hamilton, Ontario (Canada)

    1995-12-01

    On May 5, 1994, after producing 9.5 million metric tons of iron, Dofasco`s No. 4 Blast Furnace experienced a hearth breakout 250 millimeters below the west taphole. The hot metal spill caused a fire resulting in severe damage and 33 days of lost production. During a 26-day period, electrical wiring, water drainage systems and both tapholes were repaired. Recovery from an unprepared furnace stop of this length, with the deadman depleted is difficult. To aid with the rescue Hoogovens-designed oxygen/fuel lances were commissioned. The furnace recovery began with a lance in each taphole and all tuyeres plugged. Six days after startup the furnace was casting into torpedo cars, and after nine days operation had returned to normal. This incident prompted Dofasco to expand the hearth monitoring system to detect and prevent similar occurrences. During the repair, 203 new thermocouples were installed in the hearth, concentrating on the tapholes and elephant foot areas. These thermocouples were installed at various depths and locations to allow heat flux calculations. This hearth monitoring system has already identified other problem areas and provided valuable information about hearth drainage patterns. This information has allowed them to develop control strategies to manage localized problem areas.

  14. Long Term Thermal Stability In Air Of Ionic Liquid Based Alternative Heat Transfer Fluids For Clean Energy Production

    SciTech Connect (OSTI)

    Fox, Elise B; Kendrick, Sarah E.; Visser, Ann E.; Bridges, Nicholas J.

    2012-10-15

    The purpose of this study was to investigate the effect of long-term aging on the thermal stability and chemical structure of seven different ILs so as to explore their suitability for use as a heat transfer fluid. This was accomplished by heating the ILs for 15 weeks at 200?C in an oxidizing environment and performing subsequent analyses on the aged chemicals.

  15. Temperatures in the blast furnace refractory lining

    SciTech Connect (OSTI)

    Hebel, R.; Streuber, C. [Didier-M and P Energietechnik GmbH, Wiesbaden (Germany); Steiger, R. [Didier-M and P Engineering Services, Highland, IN (United States); Jeschar, R. [TU Clausthal (Germany). Inst. fuer Energieverfahrenstechnik und Brennstofftechnik

    1995-12-01

    The campaign life duration of a blast furnace is mainly determined by the condition of the refractory lining in heavy-duty zones such as the hearth, bosh, belly and lower stack. To achieve a desired lifetime, the temperature of the lining in these areas thereby proved to be the decisive controllable parameter. Low operating temperatures result in prolonged service life and are attained through high cooling efficiency. Besides the refractory grade chosen, the wear profile is mainly determined by the type of cooling system applied and the cooling intensity. Therefore, an appropriate compromise between long service life and energy losses has to be found in each case. In order to predict the service life of a lining it is important to know the wear condition at all times during the campaign. The paper describes the approaches the authors have made so far on European blast furnaces, on a theoretical and practical basis, on how to analyze the lining wear.

  16. Glass Furnace Combustion and Melting Research Facility.

    SciTech Connect (OSTI)

    Connors, John J.; McConnell, John F.; Henry, Vincent I.; MacDonald, Blake A.; Gallagher, Robert J.; Field, William B.; Walsh, Peter M.; Simmons, Michael C.; Adams, Michael E.; Leadbetter, James M.; Tomasewski, Jack W.; Operacz, Walter J.; Houf, William G.; Davis, James W.; Marvin, Bart G.; Gunner, Bruce E.; Farrell, Rick G.; Bivins, David P.; Curtis, Warren; Harris, James E.

    2004-08-01

    The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the solution of proprietary glass production problems. As a consequence of the substantial increase in scale and scope of the initial furnace concept in response to industry recommendations, constraints on funding of industrial programs by DOE, and reorientation of the Department's priorities, the OIT Glass Program is unable to provide the support for construction of such a facility. However, it is the present investigators' hope that a group of industry partners will emerge to carry the project forward, taking advantage of the detailed furnace design presented in this report. The engineering, including complete construction drawings, bill of materials, and equipment specifications, is complete. The project is ready to begin construction as soon as the quotations are updated. The design of the research melter closely follows the most advanced industrial practice, firing by natural gas with oxygen. The melting area is 13 ft x 6 ft, with a glass depth of 3 ft and an average height in the combustion space of 3 ft. The maximum pull rate is 25 tons/day, ranging from 100% batch to 100% cullet, continuously fed, with variable batch composition, particle size distribution, and raft configuration. The tank is equipped with bubblers to control glass circulation. The furnace can be fired in three modes: (1) using a single large burner mounted on the front wall, (2) by six burners in a staggered/opposed arrangement, three in each breast wall, and (3) by down-fired burners mounted in the crown in any combination with the front wall or breast-wall-mounted burners. Horizontal slots are provided between the tank blocks and tuck stones and between the breast wall and skewback blocks, running the entire length of the furnace on both sides, to permit access to the combustion space and the surface of the glass for optical measurements and sampling probes. Vertical slots in the breast walls provide additional access for measurements and sampling. The furnace and tank are to be fully instrumented with standard measuring equipment, such as flow meters, thermocouples, continuous gas composition

  17. Optimized Utility Systems and Furnace Integration 

    E-Print Network [OSTI]

    McMullan, A. S.; Spriggs, H. D.

    1987-01-01

    SYSTEMS AND FURNACE INTEGRATION A. S. McMullan and H. D. Spriggs, Linnhoff March, Inc., Leesburg, Va. ABSTRACT Conventional process design philosophy usually results in utility systems being designed after process design defines the Process.../Utility interface. Clearly, changing the process design can result in different utility demands and possibly in different utility system designs. This paper presents a procedure, using Pinch Technology, for the simultaneous design of process and utility...

  18. A new direct steel making process based upon the blast furnace (Including scrap processing with recovery of tramp elements)

    SciTech Connect (OSTI)

    Nabi, G.

    1996-12-31

    Steel is produced from raw materials containing iron and alloying elements with direct elimination of oxygen and impurities in the blast furnace process. The blast furnace shaft is modified to take off load from the liquid bath and carbon is prevented from going into the liquid steel. In the gas purification system sulphur and CO{sub 2} removal facilities are included and purified reducing gases so obtained are combusted in the hearth with oxygen to produce heat for smelting. Scrap can be charged as raw material with the recovery of tramp elements with continuous production of liquid steel.

  19. MODELING PARTICLE DEPOSITION ON HVAC HEAT EXCHANGERS

    E-Print Network [OSTI]

    in supplying ventilation and air conditioning. This paper explores mechanisms that cause particle deposition energy and indoor air quality degradation for heating, ventilating, and air conditioning (HVAC) systems

  20. Dual source heat pump

    DOE Patents [OSTI]

    Ecker, Amir L. (Dallas, TX); Pietsch, Joseph A. (Dallas, TX)

    1982-01-01

    What is disclosed is a heat pump apparatus for conditioning a fluid characterized by a fluid handler and path for circulating the fluid in heat exchange relationship with a refrigerant fluid; at least two refrigerant heat exchangers, one for effecting heat exchange with the fluid and a second for effecting heat exchange between refrigerant and a heat exchange fluid and the ambient air; a compressor for efficiently compressing the refrigerant; at least one throttling valve for throttling liquid refrigerant; a refrigerant circuit; refrigerant; a source of heat exchange fluid; heat exchange fluid circulating device and heat exchange fluid circuit for circulating the heat exchange fluid in heat exchange relationship with the refrigerant; and valves or switches for selecting the heat exchangers and direction of flow of the refrigerant therethrough for selecting a particular mode of operation. The heat exchange fluid provides energy for defrosting the second heat exchanger when operating in the air source mode and also provides a alternate source of heat.

  1. 2014-09-23 Issuance: Energy Conservation Standard for Walk-in Coolers and Freezers; Air-Conditioning, Heating, & Refrigeration Institute Petition for Reconsideration Notice of Public Meeting

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of public meeting regarding energy conservation standards for walk-in coolers and freezers; Air-Conditioning, Heating, & Refrigeration Institute petition for reconsideration, as issued by the Deputy Assistant Secretary for Energy Efficiency on September 23, 2014. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  2. DENSE PHASE REBURN COMBUSTION SYSTEM (DPRCS) DEMONSTRATION ON A 154 MWE TANGENTIAL FURNACE: ADDITIONAL AREA OF INTEREST-TO DEVELOP AND DEMONSTRATE AN IN-FURNACE MULTI-POLLUTANT REDUCTION TECHNOLOGY TO REDUCE NOx, SO2 & Hg

    SciTech Connect (OSTI)

    Allen C. Wiley; Steven Castagnero; Geoff Green; Kevin Davis; David White

    2004-03-01

    Semi-dense phase pneumatic delivery and injection of calcium and sodium sorbents, and microfine powdered coal, at various sidewall elevations of an online operating coal-fired power plant, was investigated for the express purpose of developing an in-furnace, economic multi-pollutant reduction methodology for NO{sub x}, SO{sub 2} & Hg. The 154 MWe tangentially-fired furnace that was selected for a full-scale demonstration, was recently retrofitted for NO{sub x} reduction with a high velocity rotating-opposed over-fire air system. The ROFA system, a Mobotec USA technology, has a proven track record of breaking up laminar flow along furnace walls, thereby enhancing the mix of all constituents of combustion. The knowledge gained from injecting sorbents and micronized coal into well mixed combustion gases with significant improvement in particulate retention time, should serve well the goals of an in-furnace multi-pollutant reduction technology; that of reducing back-end cleanup costs on a wide variety of pollutants, on a cost per ton basis, by first accomplishing significant in-furnace reductions of all pollutants.

  3. The effects of airflow modulation and multi-stage defrost on the performance of an air source heat pump 

    E-Print Network [OSTI]

    Payne, William Vance

    1992-01-01

    Modeling System Performance Cycling Losses Frosting and Defrosting Losses . Heat Pump Defrost Controls. Effects of Frost on Airflow Summary of Literature Reviewed . 7 12 16 26 34 41 TEST FACILITY. Psychrometric Rooms Test Heat Pump . . Indoor... Test Section. . Outdoor Test Section. Data Acquisition and Reduction. Experimental Procedure. 44 46 49 51 52 53 IV BASE CASE TEST RESULTS . System Performance Parameters. Frosting Period . Defrost Initiation. Melt Period . . Drain Period...

  4. Evaluation of Retrofit Variable-Speed Furnace Fan Motors

    SciTech Connect (OSTI)

    Aldrich, R.; Williamson, J.

    2014-01-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) has evaluated the Concept 3 (tm) replacement motors for residential furnaces. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost-effectiveness. The results of this study are intended to be useful to home performance contractors, HVAC contractors, and home efficiency program stakeholders. The project includes eight homes in and near Syracuse, NY. Tests and monitoring was performed both before and after fan motors were replaced. Average fan power reductions were approximately 126 Watts during heating and 220 Watts during cooling operation. Over the course of entire heating and cooling seasons, these translated into average electric energy savings of 163 kWh. Average cost savings were $20 per year. Homes where the fan was used outside of heating and cooling mode saved an additional $42 per year on average. Results indicate that BPM replacement motors will be most cost-effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load. There are millions of cold-climate, U.S. homes that meet these criteria, but the savings in most homes tested in this study were modest.

  5. Experimental Observations and Numerical Prediction of Induction Heating in a Graphite Test Article

    SciTech Connect (OSTI)

    Jankowski, Todd A [Los Alamos National Laboratory; Johnson, Debra P [Los Alamos National Laboratory; Jurney, James D [Los Alamos National Laboratory; Freer, Jerry E [Los Alamos National Laboratory; Dougherty, Lisa M [Los Alamos National Laboratory; Stout, Stephen A [Los Alamos National Laboratory

    2009-01-01

    The induction heating coils used in the plutonium casting furnaces at the Los Alamos National Laboratory are studied here. A cylindrical graphite test article has been built, instrumented with thermocouples, and heated in the induction coil that is normally used to preheat the molds during casting operations. Preliminary results of experiments aimed at understanding the induction heating process in the mold portion of the furnaces are reported. The experiments have been modeled in COMSOL Multiphysics and the numerical and experimental results are compared to one another. These comparisons provide insight into the heating process and provide a benchmark for COMSOL calculations of induction heating in the mold portion of the plutonium casting furnaces.

  6. Home Heating Systems | Department of Energy

    Office of Environmental Management (EM)

    separately, many homes use the following approaches: Active Solar Heating Uses the sun to heat either air or liquid and can serve as a supplemental heat source. Electric...

  7. Pilot plant testing of Illinois coal for blast furnace injection. Technical report, September 1--November 30, 1994

    SciTech Connect (OSTI)

    Crelling, J.C. [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Geology

    1994-12-31

    The purpose of this study is to evaluate the combustion of Illinois coal in the blast furnace injection process in a new and unique pilot plant test facility. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it is the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. It is intended to complete the study already underway with the Armco and Inland steel companies and to demonstrate quantitatively the suitability of both the Herrin No. 6 and Springfield No. 5 coals for blast furnace injection. The main feature of the current work is the testing of Illinois coals at CANMET`s (Canadian Centre for Mineral and Energy Technology) pilot plant coal combustion facility. This facility simulates blowpipe-tuyere conditions in an operating blast furnace, including blast temperature (900 C), flow pattern (hot velocity 200 m/s), geometry, gas composition, coal injection velocity (34 m/s) and residence time (20 ms). The facility is fully instrumented to measure air flow rate, air temperature, temperature in the reactor, wall temperature, preheater coil temperature and flue gas analysis. During this quarter a sample of the Herrin No. 6 coal (IBCSP 112) was delivered to the CANMET facility and testing is scheduled for the week of 11 December 1994. Also at this time, all of the IBCSP samples are being evaluated for blast furnace injection using the CANMET computer model.

  8. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    DOE Patents [OSTI]

    O'Connor, William K. (Lebanon, OR); Turner, Paul C. (Independence, OR); Addison, Gerald W. (St. Stephen, SC)

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  9. Method for processing aluminum spent potliner in a graphite electrode arc furnace

    DOE Patents [OSTI]

    O'Connor, William K.; Turner, Paul C.; Addison, G.W. (AJT Enterprises, Inc.)

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spend aluminum pot liner is crushed, iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine, and CO.

  10. Sealed rotary hearth furnace with central bearing support

    DOE Patents [OSTI]

    Docherty, James P. (Carnegie, PA); Johnson, Beverly E. (Pittsburgh, PA); Beri, Joseph (Morgan, PA)

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  11. Energy Savings and Economics of Advanced Control Strategies for Packaged Air-Conditioning Units with Gas Heat

    SciTech Connect (OSTI)

    Wang, Weimin; Katipamula, Srinivas; Huang, Yunzhi; Brambley, Michael R.

    2011-12-31

    Pacific Northwest National Laboratory (PNNL) with funding from the U.S. Department of Energy's Building Technologies Program (BTP) evaluated a number of control strategies that can be implemented in a controller, to improve the operational efficiency of the packaged air conditioning units. The two primary objectives of this research project are: (1) determine the magnitude of energy savings achievable by retrofitting existing packaged air conditioning units with advanced control strategies not ordinarily used for packaged units and (2) estimating what the installed cost of a replacement control with the desired features should be in various regions of the U.S. This document reports results of the study.

  12. Control of carbon balance in a silicon smelting furnace

    DOE Patents [OSTI]

    Dosaj, V.D.; Haines, C.M.; May, J.B.; Oleson, J.D.

    1992-12-29

    The present invention is a process for the carbothermic reduction of silicon dioxide to form elemental silicon. Carbon balance of the process is assessed by measuring the amount of carbon monoxide evolved in offgas exiting the furnace. A ratio of the amount of carbon monoxide evolved and the amount of silicon dioxide added to the furnace is determined. Based on this ratio, the carbon balance of the furnace can be determined and carbon feed can be adjusted to maintain the furnace in carbon balance.

  13. DOE Publishes Final Rule for Residential Furnace Fan Test Procedure...

    Broader source: Energy.gov (indexed) [DOE]

    (DOE) has published a final rule regarding test procedures for residential furnace fans. 79 FR 500 (January 3, 2014). Find more information on the rulemaking, including milestones,...

  14. DOE Increases Energy Efficiency Standards for Residential Furnaces...

    Broader source: Energy.gov (indexed) [DOE]

    WASHINGTON, DC - The U.S. Department of Energy (DOE) today announced it has increased the energy efficiency standards for residential furnaces and boilers, underscoring the...

  15. Aluminum Bronze Alloys to Improve Furnace Component Life | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of the furnace can result in metal failure from erosion, corrosion, and thermal stress cracking. With AMO support, the Energy Industries of Ohio, Oak Ridge National...

  16. Absorption Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Absorption Heat Pumps Absorption Heat Pumps June 24, 2012 - 2:11pm Addthis Absorption heat pumps are essentially air-source heat pumps driven not by electricity, but by a heat...

  17. The Impact of CO2-Based Demand-Controlled Ventilation on Energy Consumptions for Air Source Heat Pumps in Schools 

    E-Print Network [OSTI]

    AlRaees, N.; Nassif, N.

    2013-01-01

    There have been increasingly growing concerns for many years over the quality of the air inside buildings and the associated energy use. The CO2-based demand-controlled ventilation DCV offers a great opportunity to reduce energy consumption in HVAC...

  18. Metal Dusting of Heat-Resistant Alloys

    E-Print Network [OSTI]

    Al-Meshari, Abdulaziz I.

    dusting can also be a serious problem in other industrial sectors including nuclear plants, coal gasification units, ethylene plants, fuel cells, chemical reactors, steam generators, acetic acid cracking furnaces, and waste heat boilers [14] [15] [16... is catalytically accelerated by contact with iron, nickel, and cobalt. For example, coking which is a chronic problem in ethylene furnaces was thought to be caused by the reduction of a porous (Fe, Ni, Cr) spinel oxide layer at the metal surface...

  19. Tips: Natural Gas and Oil Heating Systems | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    more about energy-efficient furnaces and boilers. Addthis Related Articles Tips: Natural Gas and Oil Heating Systems Energy Saver Guide: Tips on Saving Money and Energy at Home...

  20. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Freezers, Water Heaters, Lighting, Lighting ControlsSensors, Chillers, Furnaces, Heat Pumps, Air conditioners, Compressed air, Programmable Thermostats, Energy Mgmt....

  1. Microwave furnace having microwave compatible dilatometer

    DOE Patents [OSTI]

    Kimrey, H.D. Jr.; Janney, M.A.; Ferber, M.K.

    1992-03-24

    An apparatus for measuring and monitoring a change in the dimension of a sample being heated by microwave energy is described. The apparatus comprises a microwave heating device for heating a sample by microwave energy, a microwave compatible dilatometer for measuring and monitoring a change in the dimension of the sample being heated by microwave energy without leaking microwaves out of the microwave heating device, and a temperature determination device for measuring and monitoring the temperature of the sample being heated by microwave energy. 2 figs.

  2. Microwave furnace having microwave compatible dilatometer

    DOE Patents [OSTI]

    Kimrey, Jr., Harold D. (Knoxville, TN); Janney, Mark A. (Knoxville, TN); Ferber, Mattison K. (Oak Ridge, TN)

    1992-01-01

    An apparatus for measuring and monitoring a change in the dimension of a sample being heated by microwave energy is described. The apparatus comprises a microwave heating device for heating a sample by microwave energy, a microwave compatible dilatometer for measuring and monitoring a change in the dimension of the sample being heated by microwave energy without leaking microwaves out of the microwave heating device, and a temperature determination device for measuring and monitoring the temperature of the sample being heated by microwave energy.

  3. Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

    E-Print Network [OSTI]

    Lekov, Alex

    2011-01-01

    for residential gas furnaces in the U.S. In the proceedingsEconomics of residential gas furnaces and water heaters inconsumption of residential furnaces and boilers in U.S.

  4. Economics of residential gas furnaces and water heaters in US new construction market

    E-Print Network [OSTI]

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2010-01-01

    for residential gas furnaces in the U.S. In the proceedingsconsumption of residential furnaces and boilers in U.S.fuel consumption. The gas furnace fuel consumption (FuelUse)

  5. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    State Government, Tribal Government, Agricultural, Institutional Savings Category: Solar Water Heat, Water Heaters, Chillers, Furnaces, Boilers, Heat Pumps, Air conditioners,...

  6. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Geothermal Heat Pumps, Clothes Washers, Dishwasher, RefrigeratorsFreezers, Lighting, Chillers, Furnaces, Boilers, Heat Pumps, Air conditioners, Programmable...

  7. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Water Heaters, Lighting, Lighting ControlsSensors, Chillers, Furnaces, Boilers, Heat Pumps, Air conditioners, Heat recovery, Programmable Thermostats, Caulking...

  8. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Eligibility: Residential, InstallersContractors Savings Category: Geothermal Heat Pumps, Water Heaters, Furnaces, Boilers, Heat Pumps, Air conditioners, Programmable...

  9. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    regarding future funding. Eligibility: Residential Savings Category: Geothermal Heat Pumps, Water Heaters, Furnaces, Boilers, Heat Pumps, Air conditioners, Caulking...

  10. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    energy efficiency and... Eligibility: Local Government Savings Category: Combined Heat & Power, Equipment Insulation, Lighting, Chillers, Furnaces, Boilers, Heat Pumps, Air...

  11. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Eligibility: Residential, InstallersContractors Savings Category: Geothermal Heat Pumps, Water Heaters, Furnaces, Boilers, Heat Pumps, Air conditioners, Programmable Thermostats,...

  12. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Ceiling Fan, Equipment Insulation, Water Heaters, Lighting, Lighting ControlsSensors, Furnaces, Boilers, Heat Pumps, Air conditioners, Heat recovery, Programmable...

  13. Heat Distribution Systems | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Forced-air systems use ducts that can also be used for central air conditioning and heat pump systems. Radiant heating systems also have unique heat distribution systems. That...

  14. Spatio-temporal modelling of corrosion in an industrial furnace

    E-Print Network [OSTI]

    Little, John

    Spatio-temporal modelling of corrosion in an industrial furnace John Little, Michael Goldstein) 191 334 3051 Abstract Optimal inspection and maintenance of complex systems in modern industry-scale industrial furnace subject to corrosion will be considered. A suitable Bayesian spatio-temporal dynamic

  15. Effect of heat recirculation on the self-sustained catalytic combustion of propane/air mixtures in a quartz reactor

    SciTech Connect (OSTI)

    Scarpa, A. [Dipartimento di Ingegneria Chimica, Universita degli Studi di Napoli ''Federico II'', P.le V. Tecchio 80, 80125 Naples (Italy); Department of Chemical Engineering, Center for Catalytic Science and Technology (CCST), and Center for Composite Materials (CCM), University of Delaware, 150 Academy Street, Newark, DE 19716 (United States); Pirone, R. [Istituto di Ricerche sulla Combustione-CNR, P.le V. Tecchio 80, 80125 Naples (Italy); Russo, G. [Dipartimento di Ingegneria Chimica, Universita degli Studi di Napoli ''Federico II'', P.le V. Tecchio 80, 80125 Naples (Italy); Vlachos, D.G. [Department of Chemical Engineering, Center for Catalytic Science and Technology (CCST), and Center for Composite Materials (CCM), University of Delaware, 150 Academy Street, Newark, DE 19716 (United States)

    2009-05-15

    The self-sustained catalytic combustion of propane is experimentally studied in a two-pass, quartz heat-recirculation reactor (HRR) and compared to that in a no (heat) recirculation reactor (NRR). Structured monolithic reactors with Pt/{gamma}-Al{sub 2}O{sub 3}, LaMnO{sub 3}/{gamma}-Al{sub 2}O{sub 3}, and Pt doped perovskite catalysts have been compared in the HRR and NRR configurations. Heat recirculation enhances combustion stability, by widening the operating window of self-sustained operation, and changes the mode of stability loss from blowout to extinction. It is found that thermal shields (upstream and downstream of the monolith) play no role in the stability of a HRR but increase the stability of a NRR. The stability of a HRR follows this trend: Pt/{gamma}-Al{sub 2}O{sub 3} > doped perovskite > LaMnO{sub 3}/{gamma}-Al{sub 2}O{sub 3}. Finally, a higher cell density monolith enlarges the operating window of self-sustained combustion, and allows further increase of the power density of the process. (author)

  16. THE EFFECT OF AIR-COOLING HEAT TREATMENTS ON THE STRUCTURE AND PROPERTIES OF Fe/4Cr/ 0.3C/2Mn ALLOY

    E-Print Network [OSTI]

    Rabe, T.H.

    2010-01-01

    published in Met. Trans. , Heat Treatment Conf. , The Metalstempered in (f). All heat treatments were performed for onefor the 1100 C heat treatment. Several undissolved spherical

  17. Method of operating a centrifugal plasma arc furnace

    DOE Patents [OSTI]

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-03-24

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe{sub 3}O{sub 4}. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe{sub 2}O{sub 3}. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs.

  18. Method of operating a centrifugal plasma arc furnace

    DOE Patents [OSTI]

    Kujawa, Stephan T. (Butte, MT); Battleson, Daniel M. (Butte, MT); Rademacher, Jr., Edward L. (Butte, MT); Cashell, Patrick V. (Butte, MT); Filius, Krag D. (Butte, MT); Flannery, Philip A. (Ramsey, MT); Whitworth, Clarence G. (Butte, MT)

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe.sub.3 O.sub.4. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe.sub.2 O.sub.3. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater.

  19. Evaluation of Retrofit Variable-Speed Furnace Fan Motors

    SciTech Connect (OSTI)

    Aldrich, R.; Williamson, J.

    2014-01-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) has evaluated the Concept 3™ replacement motors for residential furnaces. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost effectiveness. The project includes eight homes in and near Syracuse, NY. Tests and monitoring was performed both before and after fan motors were replaced. Results indicate that BPM replacement motors will be most cost effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load. There are millions of cold-climate, U.S. homes that meet these criteria, but the savings in most homes tested in this study were modest.

  20. Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers

    E-Print Network [OSTI]

    Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

    2004-01-01

    1 FURNACE AND BOILER TECHNOLOGY19 Furnace and Boiler Lifetimes Used in the LCC Analysis (PBP RESULTS FOR GAS BOILERS USING ALTERNATIVE INSTALLATION

  1. The Fuel Accident Condition Simulator (FACS) furnace system for high temperature performance testing of VHTR fuel

    SciTech Connect (OSTI)

    Paul A. Demkowicz; David V. Laug; Dawn M. Scates; Edward L. Reber; Lyle G. Roybal; John B. Walter; Jason M. Harp; Robert N. Morris

    2012-10-01

    The AGR-1 irradiation of TRISO-coated particle fuel specimens was recently completed and represents the most successful such irradiation in US history, reaching peak burnups of greater than 19% FIMA with zero failures out of 300,000 particles. An extensive post-irradiation examination (PIE) campaign will be conducted on the AGR-1 fuel in order to characterize the irradiated fuel properties, assess the in-pile fuel performance in terms of coating integrity and fission metals release, and determine the fission product retention behavior during high temperature safety testing. A new furnace system has been designed, built, and tested to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000 degrees C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, and Eu), iodine, and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator furnace system and the associated fission gas monitoring system, as well as preliminary system calibration results.

  2. Heat exchanger device and method for heat removal or transfer

    DOE Patents [OSTI]

    Koplow, Jeffrey P. (San Ramon, CA)

    2012-07-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  3. Heat exchanger device and method for heat removal or transfer

    DOE Patents [OSTI]

    Koplow, Jeffrey P.

    2015-12-08

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  4. Heat exchanger device and method for heat removal or transfer

    DOE Patents [OSTI]

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  5. Heat Transfer Fluids for Solar Water Heating Systems | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    commonly used as the heat transfer fluid in refrigerators, air conditioners, and heat pumps. They generally have a low boiling point and a high heat capacity. This enables a...

  6. Heat Exchangers for Solar Water Heating Systems | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    air used to heat water or a space. Heat exchangers can be made of steel, copper, bronze, stainless steel, aluminum, or cast iron. Solar heating systems usually use copper, because...

  7. Policies supporting Heat Pump Technologies

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    Policies supporting Heat Pump Technologies in Canada IEA Heat Pump Workshop London, UK November 13 in the world, with an average of 16,995 kilowatt-hours per annum. #12;Canada's Context for Heat Pumps Impacts avenues: Ground source heat pumps for cold climates (heating and cooling) Reversible air source heat

  8. Use of sinter in Taranto blast furnaces

    SciTech Connect (OSTI)

    Palchetti, M.; Palomba, R.; Tolino, E. [CSM Taranto (Italy); Salvatore, E.; Calcagni, M. [ILP Taranto Works (Italy)

    1995-12-01

    Lowering the production cost of the crude steel is the ultimate aim when planning operations in an integrated steelworks. Designing the Blast Furnace burden is a crucial point in this context, for which account must be taken not only of the raw materials cost but also of other important aims such as maximum plants productivity, minimum possible energy consumption, a proper product quality at the various production stages. This paper describes the criteria used in Ilva Laminati Piani (ILP) Taranto Works to design the BF burden, based on sinter, using the results of extensive research activity carried out by Centro Sviluppo Materiali (CSM), the Research Center with major involvement with the R and D of the Italian Steel Industry. Great attention is paid at ILP to the sinter quality in order to obtain the optimum performance of the BFs, which are operating at high productivity, high pulverized coal rate and low fuel consumption.

  9. SAVE ENERGY AT HOME INSULATE AND AIR SEAL

    E-Print Network [OSTI]

    Alexandrova, Ivana

    ventilator (HRV) to recover heat from exhaust stream to pre-heat incoming air. HRV should only be considered

  10. DOE Webinar ? Residential Geothermal Heat Pump Retrofits (Presentatio...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to the heating fluid or air handler Heat is transferred to the room by radiant floor heating or air distribution system Refrigerant expands causing it to cool Heat Pump...

  11. Thermochemical Recuperation for High Temperature Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    methods, in preheat combus- tion air temperatures. Applications in Our Nation's Industry Because both steam and CO 2 can be utilized in the TCR process, it is advantageous...

  12. Natural Refrigerant High-Performance Heat Pump for Commercial...

    Broader source: Energy.gov (indexed) [DOE]

    (DE-FOA-0000823) Project Objective This project aims to develop a regenerative air source heat pump for commercial and industrial heating, ventilation, and air conditioning (HVAC)...

  13. Oxy-fuel combustion of coal and biomass, the effect on radiative and convective heat transfer and burnout

    SciTech Connect (OSTI)

    Smart, John P.; Patel, Rajeshriben; Riley, Gerry S. [RWEnpower, Windmill Hill Business Park, Whitehill Way, Swindon, Wiltshire SN5 6PB, England (United Kingdom)

    2010-12-15

    This paper focuses on results of co-firing coal and biomass under oxy-fuel combustion conditions on the RWEn 0.5 MWt Combustion Test Facility (CTF). Results are presented of radiative and convective heat transfer and burnout measurements. Two coals were fired: a South African coal and a Russian Coal under air and oxy-fuel firing conditions. The two coals were also co-fired with Shea Meal at a co-firing mass fraction of 20%. Shea Meal was also co-fired at a mass fraction of 40% and sawdust at 20% with the Russian Coal. An IFRF Aerodynamically Air Staged Burner (AASB) was used. The thermal input was maintained at 0.5 MWt for all conditions studied. The test matrix comprised of varying the Recycle Ratio (RR) between 65% and 75% and furnace exit O{sub 2} was maintained at 3%. Carbon-in-ash samples for burnout determination were also taken. Results show that the highest peak radiative heat flux and highest flame luminosity corresponded to the lowest recycle ratio. The effect of co-firing of biomass resulted in lower radiative heat fluxes for corresponding recycle ratios. Furthermore, the highest levels of radiative heat flux corresponded to the lowest convective heat flux. Results are compared to air firing and the air equivalent radiative and convective heat fluxes are fuel type dependent. Reasons for these differences are discussed in the main text. Burnout improves with biomass co-firing under both air and oxy-fuel firing conditions and burnout is also seen to improve under oxy-fuel firing conditions compared to air. (author)

  14. No. 5 blast furnace 1995 reline and upgrade

    SciTech Connect (OSTI)

    Kakascik, T.F. Jr.

    1996-12-31

    The 1995 reline of No. 5 Blast Furnace is an undertaking which has never been approached in previous relines of any blast furnace in the history of Wheeling Pittsburgh Steel Corporation. The scope of the project is such that it represents a radical departure from W.P.S.C.`s traditional methods of ironmaking. The reline of No. 5 Blast Furnace is one of the largest capital improvements performed at W.P.S.C. Blast Furnaces. The improvements made at one single time are taking a furnace from 1960`s technology into the 21st century. With this in mind, employee training was one of the largest parts of the project. Training for the automated stockhouse, castfloor, new skip drive, new instrumentation, new castfloor equipment, hydraulics and overall furnace operation were an absolute necessity. The reline has laid the ground work to give the Corporation an efficient, higher productive, modern Blast Furnace which will place W.P.S.C. in the world class category in ironmaking well into the 21st century.

  15. Cooling the Planet: Opportunities for Deployment of Superefficient Room Air Conditioners

    E-Print Network [OSTI]

    Shah, Nihar

    2014-01-01

    integrated with an air conditioner unit and air/water heatan air conditioner unit and air/water heat exchanger Source:system and a standard air/water heat exchanger. Figure A-

  16. Study on the effect of the operating condition on a pulverized coal-fired furnace using computational fluid dynamics commercial code

    SciTech Connect (OSTI)

    Manish Kumar; Santi Gopal Sahu [Central Institute of Mining and Fuel Research, Combustion Section, Dhanbad (India)]. man_manna@yahoo.com

    2007-12-15

    Computer models for coal combustion are not sufficiently accurate to enable the design of pulverized coal fired furnaces or the selection of coal based on combustion behavior. Most comprehensive combustion models can predict with reasonable accuracy flow fields and heat transfer but usually with a much lesser degree of accuracy than the combustion of coal particles through char burnout. Computational fluid dynamics (CFD) modeling is recognized widely to be a cost-effective, advanced tool for optimizing the design and operating condition of the pulverized coal-fired furnaces for achieving cleaner and efficient power generation. Technologists and researchers are paying remarkable attention to CFD because of its value in the pulverized fuel fired furnace technology and its nonintrusiveness, sophistication, and ability to significantly reduce the time and expense involved in the design, optimization, trouble-shooting, and repair of power generation equipment. An attempt to study the effect of one of the operating conditions, i.e., burner tilts on coal combustion mechanisms, furnace exit gas temperature (FEGT), and heat flux distribution pattern, within the furnace has been made in this paper by modeling a 210 MW boiler using commercial CFD code FLUENT. 5 refs., 8 figs.

  17. Heat pump system

    DOE Patents [OSTI]

    Swenson, Paul F. (Shaker Heights, OH); Moore, Paul B. (Fedhaven, FL)

    1983-01-01

    An air heating and cooling system for a building includes an expansion type refrigeration circuit and a vapor power circuit. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The vapor power circuit includes two heat exchangers, one of which is disposed in series air flow relationship with the indoor refrigeration circuit heat exchanger and the other of which is disposed in series air flow relationship with the outdoor refrigeration circuit heat exchanger. Fans powered by electricity generated by a vapor power circuit alternator circulate indoor air through the two indoor heat exchangers and circulate outside air through the two outdoor heat exchangers. The system is assembled as a single roof top unit, with a vapor power generator and turbine and compressor thermally insulated from the heat exchangers, and with the indoor heat exchangers thermally insulated from the outdoor heat exchangers.

  18. Heat pump system

    DOE Patents [OSTI]

    Swenson, Paul F.; Moore, Paul B.

    1983-06-21

    An air heating and cooling system for a building includes an expansion type refrigeration circuit and a vapor power circuit. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The vapor power circuit includes two heat exchangers, one of which is disposed in series air flow relationship with the indoor refrigeration circuit heat exchanger and the other of which is disposed in series air flow relationship with the outdoor refrigeration circuit heat exchanger. Fans powered by electricity generated by a vapor power circuit alternator circulate indoor air through the two indoor heat exchangers and circulate outside air through the two outdoor heat exchangers. The system is assembled as a single roof top unit, with a vapor power generator and turbine and compressor thermally insulated from the heat exchangers, and with the indoor heat exchangers thermally insulated from the outdoor heat exchangers.

  19. NUMERICAL SIMULATIONS OF AIR FLOW AND HEAT TRANSFER VIA PDES Fei Cao, Luz Angelica Caudillo-Mata, Natalia Iwanski, Yong Li, Kamran Sadiq,

    E-Print Network [OSTI]

    by the air conditioning units (ACUs) with large scale fans into the plenum thereby pressurizing it of the air conditioning units; these are meant to extract (hot) air out of the room. Thus, equipment like

  20. 2015-12-29 Consumer Furnaces and Boilers Test Procedures Final Rule

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Consumer Products: Test Procedures for Consumer Furnaces and Boilers

  1. Energy Conservation Program for Consumer Products: Test Procedures for Furnaces and Boilers, Comment Period Extension

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Consumer Products: Test Procedures for Furnaces and Boilers, Comment Period Extension

  2. Operating experience with 100% pellet burden on Amanda blast furnace

    SciTech Connect (OSTI)

    Keaton, D.E.; Minakawa, T. (Armco Steel Co., Middletown, OH (United States). Ironmaking Dept.)

    1993-01-01

    A number of significant changes in operations at the Ashland Works of the Armco Steel Company occurred in 1992 which directly impacted the Amanda Blast Furnace operation. These changes included the shutdown of the hot strip mill which resulted in coke oven gas enrichment of the Amanda stoves and an increase of 75 C in hot blast temperature, transition to 100% continuous cast operation which resulted in increased variation of the hot metal demand, and the July idling of the sinter plant. Historically, the Amanda Blast Furnace burden was 30% fluxed sinter and 70% acid pellet. It was anticipated that the change to 100% pellet burden would require changes in charging practice and alter furnace performance. The paper gives a general furnace description and then describes the burden characteristics, operating practice with 30% sinter/70% acid pellet burden, preparations for the 100% acid pellet burden operation, the 100% acid pellet operation, and the 100% fluxed pellet burden operation.

  3. Gas-Fired Boilers and Furnaces | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the...

  4. Sandjet- A New Alternative for Cleaning Furnace Tubes 

    E-Print Network [OSTI]

    Pollock, C. B.

    1981-01-01

    Energy management in modern refineries is becoming more difficult as the real cost of in-house and purchased fuel escalates and the quality of feed stocks decreases. Furnace tube maintenance has been made more complex by ...

  5. Valorization of Automotive Shredder Residues in metallurgical furnaces Project REFORBA

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    ) and the electric arc furnace (EAF) routes, P1 could be used as substitute for coal or coke, and P2 could replace with raw materials cheaper than coke. As additional potential benefits the amount of CO2 generated

  6. Automatic Control System of Car-Bottom Reheating Furnace 

    E-Print Network [OSTI]

    Xueqiao, M.; Weilian, X.; Hongchen, Z.

    1985-01-01

    At present China has large quantities of two-regenerator gas reheating furnaces which are old in fashion and low in calorific efficiency. Therefore, the question how to increase the calorific efficiency is very much concerned on condition...

  7. Gas-Fired Boilers and Furnaces | Department of Energy

    Office of Environmental Management (EM)

    gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of...

  8. Effect of furnace operating conditions on alkali vaporization...

    Office of Scientific and Technical Information (OSTI)

    on alkali vaporization, batch carryover, and the formation of SO2 and NO in an oxy-fuel fired container glass furnace. Citation Details In-Document Search Title: Effect of...

  9. Experimental characterization of an industrial pulverized coal-fired furnace under deep staging conditions

    SciTech Connect (OSTI)

    Costa, M.; Azevedo, J.L.T. [Universidade Tecnica de Lisboa, Lisbon (Portugal)

    2007-07-01

    Measurements have been performed in a 300 MWe, front-wall-fired, pulverized-coal, utility boiler. This boiler was retrofitted with boosted over fire air injectors that allowed the operation of the furnace under deeper staging conditions. New data are reported for local mean gas species concentration of O{sub 2}, CO, CO{sub 2}, NOx, gas temperatures and char burnout measured at several ports in the boiler including those in the main combustion and staged air regions. Comparisons of the present data with our previous measurements in this boiler, prior to the retrofitting with the new over fire system, show lower O{sub 2} and higher CO concentrations for the new situation as a consequence of the lower stoichiometry in the main combustion zone associated with the present boiler operating condition. Consistently, the measured mean NOx concentrations in the main combustion zone are now lower than those obtained previously, yielding emissions below 500 mg/Nm{sup 3}at 6% O{sub 2}. Finally, the measured values of particle burnout at the furnace exit are acceptable being those measured in the main combustion zone comparable with those obtained with the conventional over fire system.

  10. Multiple source heat pump

    DOE Patents [OSTI]

    Ecker, Amir L. (Duncanville, TX)

    1983-01-01

    A heat pump apparatus for conditioning a fluid characterized by a fluid handler and path for circulating a fluid in heat exchange relationship with a refrigerant fluid, at least three refrigerant heat exchangers, one for effecting heat exchange with the fluid, a second for effecting heat exchange with a heat exchange fluid, and a third for effecting heat exchange with ambient air; a compressor for compressing the refrigerant; at least one throttling valve connected at the inlet side of a heat exchanger in which liquid refrigerant is vaporized; a refrigerant circuit; refrigerant; a source of heat exchange fluid; heat exchange fluid circuit and pump for circulating the heat exchange fluid in heat exchange relationship with the refrigerant; and valves or switches for selecting the heat exchangers and directional flow of refrigerant therethrough for selecting a particular mode of operation. Also disclosed are a variety of embodiments, modes of operation, and schematics therefor.

  11. Modelling of multiphase flow in ironmaking blast furnace

    SciTech Connect (OSTI)

    Dong, X.F.; Yu, A.B.; Burgess, J.M.; Pinson, D.; Chew, S.; Zulli, P. [University of New South Wales, Sydney, NSW (Australia). School for Material Science and Engineering

    2009-01-15

    A mathematical model for the four-phase (gas, powder, liquid, and solids) flow in a two-dimensional ironmaking blast furnace is presented by extending the existing two-fluid flow models. The model describes the motion of gas, solid, and powder phases, based on the continuum approach, and implements the so-called force balance model for the flow of liquids, such as metal and slag in a blast furnace. The model results demonstrate a solid stagnant zone and dense powder hold-up region, as well as a dense liquid flow region that exists in the lower part of a blast furnace, which are consistent with the experimental observations reported in the literature. The simulation is extended to investigate the effects of packing properties and operational conditions on the flow and the volume fraction distribution of each phase in a blast furnace. It is found that solid movement has a significant effect on powder holdup distribution. Small solid particles and low porosity distribution are predicted to affect the fluid flow considerably, and this can cause deterioration in bed permeability. The dynamic powder holdup in a furnace increases significantly with the increase of powder diameter. The findings should be useful to better understand and control blast furnace operations.

  12. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Articles A wood stove on a stone hearth. | Photo courtesy of iStockphotoKingLouie Wood and Pellet Heating Diagram of an oil boiler. New tanks are generally double-wall or...

  13. THE EFFECT OF AIR-COOLING HEAT TREATMENTS ON THE STRUCTURE AND PROPERTIES OF Fe/4Cr/ 0.3C/2Mn ALLOY

    E-Print Network [OSTI]

    Rabe, T.H.

    2010-01-01

    transmission electron microscopy were obtained from heat-transmission electron microscopy was limited to 1100°C and 900°C as-cooled heat

  14. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative Fuelsof Energy Services »Information ResourcesHeat & Cool » Home Heating

  15. Uncertainty of calorimeter measurements at NREL's high flux solar furnace

    SciTech Connect (OSTI)

    Bingham, C.E.

    1991-12-01

    The uncertainties of the calorimeter and concentration measurements at the High Flux Solar Furnace (HFSF) at the National Renewable Energy Laboratory (NREL) are discussed. Two calorimeter types have been used to date. One is an array of seven commercially available circular foil calorimeters (gardon or heat flux gages) for primary concentrator peak flux (up to 250 W/cm{sup 2}). The second is a cold-water calorimeter designed and built by the University of Chicago to measure the average exit power of the reflective compound parabolic secondary concentrator used at the HFSF (over 3.3 kW across a 1.6cm{sup {minus}2} exit aperture, corresponding to a flux of about 2 kW/cm{sup 2}). This paper discussed the uncertainties of the calorimeter and pyrheliometer measurements and resulting concentration calculations. The measurement uncertainty analysis is performed according to the ASME/ANSI standard PTC 19.1 (1985). Random and bias errors for each portion of the measurement are analyzed. The results show that as either the power or the flux is reduced, the uncertainties increase. Another calorimeter is being designed for a new, refractive secondary which will use a refractive material to produce a higher average flux (5 kW/cm{sup 2}) than the reflective secondary. The new calorimeter will use a time derivative of the fluid temperature as a key measurement of the average power out of the secondary. A description of this calorimeter and test procedure is also presented, along with a pre-test estimate of major sources of uncertainty. 8 refs., 4 figs., 3 tabs.

  16. Tax Credits, Rebates & Savings | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Solar Water Heat, Solar Space Heat, Solar Photovoltaics, Wind (All), Geothermal Heat Pumps, Lighting, Lighting ControlsSensors, Chillers, Furnaces, Boilers, Heat Pumps, Air...

  17. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Solar Water Heat, Solar Space Heat, Solar Photovoltaics, Wind (All), Biomass, Geothermal Heat Pumps, Water Heaters, Furnaces, Boilers, Heat Pumps, Air conditioners, Programmable...

  18. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Heat, Solar Photovoltaics, Wind (All), Biomass, Geothermal Heat Pumps, Combined Heat & Power, Daylighting, Lighting, Chillers, Furnaces, Boilers, Heat Pumps, Air conditioners,...

  19. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Water Heat, Solar Space Heat, Solar Photovoltaics, Wind (All), Biomass, Combined Heat & Power, Lighting, Chillers, Furnaces, Boilers, Heat Pumps, Air conditioners, Programmable...

  20. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Solar Water Heat, Biomass, Geothermal Heat Pumps, Combined Heat & Power, Water Heaters, Lighting, Furnaces, Air conditioners, Heat recovery, Steam-system upgrades, Energy Mgmt....