National Library of Energy BETA

Sample records for furnaces heat air

  1. Heat treatment furnace

    DOE Patents [OSTI]

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  2. Reduce Air Infiltration in Furnaces | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air Infiltration in Furnaces Reduce Air Infiltration in Furnaces This tip sheet describes how to save process heating energy and costs by reducing air infiltration in industrial furnaces; tips include repairing leaks and increasing insulation. PROCESS HEATING TIP SHEET #5 Reduce Air Infiltration in Furnaces (January 2006) (237.12 KB) More Documents & Publications Furnace Pressure Controllers Reduce Radiation Losses from Heating Equipment Load Preheating Using Flue Gases from a Fuel-Fired

  3. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

  4. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces, Supplemental Notice of Proposed Rulemaking

  5. EA-1892: Direct Final Rule Energy Conservation Standards for Residential Furnaces and Residential Central Air Conditioners & Heat Pumps

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal to adopt energy conservation standards for various consumer products and certain commercial and industrial equipment, including residential furnaces and residential air conditioners and heat pumps, as required by the Energy Policy and Conservation Act, as amended (42 U.S.C. 6291 et seq.)

  6. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces;...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical ...

  7. Reduce Air Infiltration in Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of the Reduce Air Infiltration in Furnaces fact sheet. Provides suggestions on how to improve furnace energy efficiency. Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace gases are less dense and more buoyant than ambient air, so they rise, creating a differential pressure between the top and the bottom of the furnace. This differential, known as thermal head, is the source of a natural draft or negative pressure in furnaces and boilers. A well-designed furnace (or boiler) is built to avoid air leakage into the furnace or leakage of flue gases from the furnace to the ambient. However, with time, most furnaces develop cracks or openings around doors, joints, and hearth seals. These openings (leaks) usually appear small compared with the overall dimensions of the furnace, so they are often ignored. The negative pressure created by the natural draft (or use of an induced-draft fan) in a furnace draws cold air through the openings (leaks) and into the furnace. The cold air becomes heated to the furnace exhaust gas temperature and then exits through the flue system, wasting valuable fuel. It might also cause excessive oxidation of metals or other materials in the furnaces. The heat loss due to cold air leakage resulting from the natural draft can be estimated if you know four major parameters: (1) The furnace or flue gas temperature; (2) The vertical distance H between the opening (leak) and the point where the exhaust gases leave the furnace and its flue system (if the leak is along a vertical surface, H will be an average value); (3) The area of the leak, in square inches; and (4) The amount of operating time the furnace spends at negative pressure. Secondary parameters that affect the amount of air leakage include these: (1) The furnace firing rate; (2) The flue gas velocity through the stack or the stack cross-section area; (3) The burner operating conditions (e.g., excess air, combustion air temperature

  8. Heat pipes and use of heat pipes in furnace exhaust

    DOE Patents [OSTI]

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  9. 2015-03-24 Issuance: ASRAC; Notice of Intent to Establish the Commercial Package Air Conditioners and Heat Pumps and Commercial Warm Air Furnaces Working Group to Negotiate Potential Energy Conservation Standards

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register Notice of Intent regarding potential Energy Conservation Standards for Commercial Package Air Conditioners and Heat Pumps and Commercial Warm Air Furnaces, as issued by the Deputy Assistant Secretary for Energy Efficiency on March 24, 2015. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  10. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief Waste Heat Reduction and ...

  11. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    When the energy transfer reaches its practical limit, the spent combustion gases are ... reduction in furnace heat losses will be multiplied by the overall available heat factor. ...

  12. Three-dimensional nonsteady heat-transfer analysis of an indirect heating furnace

    SciTech Connect (OSTI)

    Ito, H.; Umeda, Y.; Nakamura, Y.; Wantanabe, T.; Mitutani, T. ); Arai, N.; Hasatani, M. )

    1991-01-01

    This paper reports on an accurate design method for industrial furnaces from the viewpoint of heat transfer. The authors carried out a three-dimensional nonsteady heat-transfer analysis for a practical-size heat- treatment furnace equipped with radiant heaters. The authors applied three software package programs, STREAM, MORSE, and TRUMP, for the analysis of the combined heat-transfer problems of radiation, conduction, and convection. The authors also carried out experiments of the heating of a charge consisting of packed bolts. The authors found that the air swirled inside the furnace. As for the temperature in each part in the furnace, analytical results were generally in close agreement with the experimental ones. This suggests that our analytical method is useful for a fundamental heat- transfer-based design of a practical-size industrial furnace with an actual charge such as packed bolts. As for the temperature distribution inside the bolt charge (work), the analytical results were also in close agreement with the experimental ones. Consequently, it was found that the heat transfer in the bolt charge could be described with an effective thermal conductivity.

  13. Reduce Air Infiltration in Furnaces; Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    they rise, creating a differential pressure between the top and the bottom of the furnace. ... can be calculated by using the equations and graphs given in Industrial Furnaces ...

  14. HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL (HARDI)

    Broader source: Energy.gov [DOE]

    OE Framework Document and Stakeholder Meeting regarding the Enforcement of the updated Energy Conservation Standards for Air Conditioners, Furnaces and Heat Pumps.

  15. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of ITP fact sheet about installing Waste Heat Recovery Systems for Fuel-Fired Furnaces. For most fuel-fired heating equipment, a large amount of the heat supplied is wasted as exhaust or flue gases. In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical limit, the spent combustion gases are removed from the furnace via a flue or stack. At this point, these gases still hold considerable thermal energy. In many systems, this is the greatest single heat loss. The energy efficiency can often be increased by using waste heat gas recovery systems to capture and use some of the energy in the flue gas. For natural gas-based systems, the amount of heat contained in the flue gases as a percentage of the heat input in a heating system can be estimated by using Figure 1. Exhaust gas loss or waste heat depends on flue gas temperature and its mass flow, or in practical terms, excess air resulting from combustion air supply and air leakage into the furnace. The excess air can be estimated by measuring oxygen percentage in the flue gases.

  16. ISSUANCE 2015-05-01: Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings

    Broader source: Energy.gov [DOE]

    Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings

  17. Waste Heat Reduction and Recovery for Improving Furnace Efficiency,

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief | Department of Energy Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief This technical brief is a guide to help plant operators reduce waste heat

  18. Furnace and Boiler Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces...

  19. Furnace

    SciTech Connect (OSTI)

    Cooke, J.C.; Tilley, F.H.

    1983-06-14

    Pieces of shredded tires are fed into the top of a vertical pyrolyzing furnace in a measured amount using a weighing hopper feed mechanism. Heated gas is introduced through inlet and pyrolyzing the tire pieces on a countercurrent flow principle to produce useful hydrocarbon volatiles and residues. The pyrolyzed residue including tire reinforcing wires are efficiently removed from the furnace by a plurality of downwardly inclined screw conveyors disposed in troughs. Each screw conveyor extends into an inclined conduit and discharges into a vertical branch conduit disposed at least partially within the cross-section of the furnace so that even discharge of the pyrolyzed residue is ensured by the combined action of gravity and the screw conveyors.

  20. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 1, Methodology

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    The Energy Policy and Conservation Act (P.L. 94-163), as amended, establishes energy conservation standards for 12 of the 13 types of consumer products specifically covered by the Act. The legislation requires the Department of Energy (DOE) to consider new or amended standards for these and other types of products at specified times. DOE is currently considering amending standards for seven types of products: water heaters, direct heating equipment, mobile home furnaces, pool heaters, room air conditioners, kitchen ranges and ovens (including microwave ovens), and fluorescent light ballasts and is considering establishing standards for television sets. This Technical Support Document presents the methodology, data, and results from the analysis of the energy and economic impacts of the proposed standards. This volume presents a general description of the analytic approach, including the structure of the major models.

  1. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Waste Heat Recovery Systems for Fuel-Fired Furnaces Install Waste Heat Recovery Systems for Fuel-Fired Furnaces This tip sheet recommends installing waste heat recovery systems for fuel-fired furnaces to increase the energy efficiency of process heating systems. PROCESS HEATING TIP SHEET #8 Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (September 2005) (280.81 KB) More Documents & Publications Load Preheating Using Flue Gases from a Fuel-Fired Heating System Using

  2. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Home Heating Systems » Furnaces and Boilers Furnaces and Boilers Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Most U.S. homes are heated with either furnaces or boilers. Furnaces heat air and distribute the heated air through the house using ducts. Boilers heat water, and provide either hot water or steam for heating. Steam is distributed via

  3. New Whole-House Solutions Case Study: Hydronic Heating Coil Versus Propane Furnace, Rehoboth Beach, Delaware

    SciTech Connect (OSTI)

    2014-01-01

    In this project involving two homes, the IBACOS team evaluated the performance of the two space conditioning systems and the modeled efficiency of the two tankless domestic hot water systems relative to actual occupant use. Each house was built by Insight Homes and is 1,715-ft2 with a single story, three bedrooms, two bathrooms, and the heating, ventilation, and air conditioning systems and ductwork located in conditioned crawlspaces. The standard house, which the builder offers as its standard production house, uses an air source heat pump (ASHP) with supplemental propane furnace heating. The Building America test house uses the same ASHP unit with supplemental heat provided by the DHW heater (a combined DHW and hydronic heating system, where the hydronic heating element is in the air handler).

  4. CWS-Fired Residential Warm-Air Heating System

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-07-01

    During the report period, work continued on the life-cycle testing, optimization and refining of the second-generation furnace assembly, which comprises all the major furnace components: The combustor, heat exchanger, and baghouse, as well as the auxiliary subsystems. The furnace has operated for about 90 hours, and has burned 1,000 pounds of CWS. During testing, the only maintenance that was performed on the system was to clean the bag filters to obtain ash samples for analysts. Concurrent with testing the second-generation furnace, fabrication and assembly of the third-generation furnace was completed, and a life-cycle testing and optimization process for this furnace has started. In contrast to the second-generation furnace, which was designed more as an experimental unit, the third-generation furnace is a stand-alone heating unit Incorporating the standard air handling system, blower, pump, and control box as part of the furnace. During the report period, the third-generation furnace operated for a total of 35 hours, and burned more than 300 pounds of CWS, with average tests lasting 6 hours. During the next quarter, life-cycle testing of the third-generation furnace will continue to identify areas needing further development.

  5. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    SciTech Connect (OSTI)

    Makarov, A. N.

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  6. Air heating system

    DOE Patents [OSTI]

    Primeau, John J.

    1983-03-01

    A self-starting, fuel-fired, air heating system including a vapor generator, a turbine, and a condenser connected in a closed circuit such that the vapor output from the vapor generator is conducted to the turbine and then to the condenser where it is condensed for return to the vapor generator. The turbine drives an air blower which passes air over the condenser for cooling the condenser. Also, a condensate pump is driven by the turbine. The disclosure is particularly concerned with the provision of heat exchanger and circuitry for cooling the condensed fluid output from the pump prior to its return to the vapor generator.

  7. Toughened Graphite Electrode for High Heat Electric Arc Furnaces...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ORNL to melt steel, titanium, and other scrap metal in industrial electric arc furnaces. ... Applications and Industries Electric arc furnace steel manufacturing Steel refinement and ...

  8. Evaluation of heat flux through blast furnace shell with attached sensors

    SciTech Connect (OSTI)

    Han, J.W.; Lee, J.H.; Suh, Y.K.

    1996-12-31

    Plant trials to evaluate heat fluxes through a lining/cooling system of a blast furnace were conducted in order to realize the cooling efficiency of the blast furnace under operation. For this purpose, several experiments to measure the in-furnace gas temperatures were cautiously made, and numerical simulations for the temperature distributions over the blast furnace shell and cooling/lining systems were also carried out.

  9. Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Commercial Warm Air Furnaces, Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Commercial Warm Air Furnaces, Notice of Proposed Rulemaking

  10. Hydronic Heating Coil Versus Propane Furnace, Rehoboth Beach, Delaware (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-01-01

    Insight Homes constructed two houses in Rehoboth Beach, Delaware, with identical floor plans and thermal envelopes but different heating and domestic hot water (DHW) systems. Each house is 1,715-ft2 with a single story, three bedrooms, two bathrooms, and the heating, ventilation, and air conditioning (HVAC) systems and ductwork located in conditioned crawlspaces. The standard house, which the builder offers as its standard production house, uses an air source heat pump (ASHP) with supplemental propane furnace heating. The Building America test house uses the same ASHP unit with supplemental heat provided by the DHW heater (a combined DHW and hydronic heating system, where the hydronic heating element is in the air handler). Both houses were occupied during the test period. Results indicate that efficiency of the two heating systems was not significantly different. Three issues dominate these results; lower system design performance resulting from the indoor refrigerant coil selected for the standard house, an incorrectly functioning defrost cycle in the standard house, and the low resolution of the natural gas monitoring equipment. The thermal comfort of both houses fell outside the ASHRAE Standard 55 heating range but was within the ACCA room-to-room temperature range when compared to the thermostat temperature. The monitored DHW draw schedules were input into EnergyPlus to evaluate the efficiency of the tankless hot water heater model using the two monitored profiles and the Building America House Simulation Protocols. The results indicate that the simulation is not significantly impacted by the draw profiles.

  11. Advanced steel reheat furnace

    SciTech Connect (OSTI)

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  12. CWS-fired residential warm-air heating system

    SciTech Connect (OSTI)

    Balsavich, J.C.; Becker, F.E.; Smolensky, L.A.

    1990-03-01

    The objective of the CWS-Fired Residential Warm-Air Heating System program was the development of an economically viable coal water slurry (CWS) fueled furnace that is competitive with current oil and natural gas systems. During the first phase of the program, a novel state-of-the-art Inertial Reactor with Internal Separation (IRIS) combustor was designed and tested. The second phase of the program focused on evaluating the interaction between the individual components and system design optimization. Testing was conducted on the prototype furnace. This work concentrated on optimizing the combustor configuration to yield high combustion efficiencies and prevent the possible agglomeration of coal within the combustor. Also, a new twin-fluid CWS atomizer was designed and tested. This atomizer employed a supersonic airstream to shear the CWS external to the nozzle and thereby eliminated erosion problems. Also, a new furnace system was designed, constructed, and extensively tested. This furnace, called the third-generation system, served as a basis for a manufacturing prototype and included all the necessary controls needed for automatic operation. In life testing of the third-generation furnace system, the unit operated for 200 hours and burned 1,758 pounds of CWS. This translated into an average input rate throughout the test period of 87,200 Btu/hr. During this period, combustion efficiencies ranged from 98.2 to 99.1 percent, with a noted increase in efficiency with time. This furnace was also tested in a cyclic manner for an additional period of 54 hours to evaluate the effect of thermal transients. During cyclic testing, the furnace went through repeated transient cycles, which included startup on oil, transition to CWS, and cool-down. As part of an economic evaluation the high volume cost of a CWS-fired warm air furnace was determined. 90 figs., 7 tabs.

  13. The use of muffle furnaces with microwave heating in the analysis of natural and technological objects

    SciTech Connect (OSTI)

    Koshcheeva, I.Y.; Belenkaya, S.N.; Kubrakova, I.V.

    2008-12-15

    The analytical possibilities are considered of using a new type of equipment - microwave muffle furnaces - when performing the operations of incineration and roasting. A two- to threefold decrease in a warm-up time for a furnace with the use of microwave heating, a 3- to 16-fold decrease in the total duration of the analysis, and a twofold improvement in reproducibility of s{sub r} results are shown as exemplified by the processing of coal samples and technological products.

  14. Furnace Pressure Controllers

    Broader source: Energy.gov [DOE]

    This tip sheet highlights the benefits of precise furnace pressure control in process heating systems.

  15. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    SciTech Connect (OSTI)

    Pashupati Dhakal, Gianluigi Ciovati, Wayne Rigby, John Wallace, Ganapati Rao Myneni

    2012-06-01

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 deg C) and high ({approx}800 deg C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 deg C with a maximum pressure of {approx}1 x 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 deg C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 deg C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  16. CWS-Fired Residential Warm-Air Heating System. Quarterly report, February 1, 1989--April 30, 1989

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-07-01

    During the report period, work continued on the life-cycle testing, optimization and refining of the second-generation furnace assembly, which comprises all the major furnace components: The combustor, heat exchanger, and baghouse, as well as the auxiliary subsystems. The furnace has operated for about 90 hours, and has burned 1,000 pounds of CWS. During testing, the only maintenance that was performed on the system was to clean the bag filters to obtain ash samples for analysts. Concurrent with testing the second-generation furnace, fabrication and assembly of the third-generation furnace was completed, and a life-cycle testing and optimization process for this furnace has started. In contrast to the second-generation furnace, which was designed more as an experimental unit, the third-generation furnace is a stand-alone heating unit Incorporating the standard air handling system, blower, pump, and control box as part of the furnace. During the report period, the third-generation furnace operated for a total of 35 hours, and burned more than 300 pounds of CWS, with average tests lasting 6 hours. During the next quarter, life-cycle testing of the third-generation furnace will continue to identify areas needing further development.

  17. Heating Ventilation and Air Conditioning Efficiency

    Broader source: Energy.gov [DOE]

    This presentation covers common pitfalls that lead to wasted energy in industrial heating ventilation and air conditioning (HVAC) systems.

  18. RADIATION HEAT TRANSFER ENVIRONMENT IN FIRE AND FURNACE TESTS OF RADIOACTIVE MATERIALS PAKCAGES

    SciTech Connect (OSTI)

    Smith, A

    2008-12-31

    The Hypothetical Accident Conditions (HAC) sequential test of radioactive materials packages includes a thermal test to confirm the ability of the package to withstand a transportation fire event. The test specified by the regulations (10 CFR 71) consists of a 30 minute, all engulfing, hydrocarbon fuel fire, with an average flame temperature of at least 800 C. The requirements specify an average emissivity for the fire of at least 0.9, which implies an essentially black radiation environment. Alternate test which provide equivalent total heat input at the 800 C time averaged environmental temperature may also be employed. When alternate tests methods are employed, such as furnace or gaseous fuel fires, the equivalence of the radiation environment may require justification. The effects of furnace and open confinement fire environments are compared with the regulatory fire environment, including the effects of gases resulting from decomposition of package overpack materials. The results indicate that furnace tests can produce the required radiation heat transfer environment, i.e., equivalent to the postulated pool fire. An open enclosure, with transparent (low emissivity) fire does not produce an equivalent radiation environment.

  19. Sabdia's Radial Flow Air Bearing Heat Exchanger

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Sandia Cooler) vapor chamber hydrodynamic air bearing heat-sink-impeller Dr. Jeff Koplow, jkoplow@sandia.gov Sandia National Laboratories Project Summary Timeline: Start date: ...

  20. Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

    SciTech Connect (OSTI)

    Paul A Demkowicz; Paul Demkowicz; David V Laug

    2010-10-01

    Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

  1. Purchasing Energy-Efficient Residential Air Source Heat Pumps...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air Source Heat Pumps Purchasing Energy-Efficient Residential Air Source Heat Pumps The Federal Energy Management Program (FEMP) provides acquisition guidance for residential air ...

  2. Modernizing furnaces with recuperative burners in the metal industry

    SciTech Connect (OSTI)

    Berdoulay, F.; Drewery, P.

    1982-01-01

    Industrial burners equipped with means of preheating the combustion air with the hot combustion products offer significant savings in heat-processing energy consumption. As evidence in some forging furnaces recently outfitted with recuperative burners, reductions in energy consumption range from 30 to 60%. Such burners are particularly well-suited for high-temperature, direct-heating furnaces.

  3. Air-Source Heat Pump Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Basics Air-Source Heat Pump Basics August 19, 2013 - 11:03am Addthis Air-source heat pumps transfer heat between the inside of a building and the outside air. How Air-Source...

  4. Air-Source Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air-Source Heat Pumps Air-Source Heat Pumps April 23, 2015 - 3:35pm Addthis When properly installed, an air-source heat pump can deliver one-and-a-half to three times more heat...

  5. Data-Driven Mailing Helps Heat Up Untapped Seattle Market

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... next winter. * Heating a Seattle home with oil produces more carbon emissions and air pollution than other heating systems. * Upgrading from oil to an efficient gas furnace or ...

  6. Tube furnace

    DOE Patents [OSTI]

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  7. Furnace assembly

    DOE Patents [OSTI]

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  8. Furnace assembly

    DOE Patents [OSTI]

    Panayotou, Nicholas F. (Kennewick, WA); Green, Donald R. (Richland, WA); Price, Larry S. (Pittsburg, CA)

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  9. Residential Air-Source Heat Pump Program

    Broader source: Energy.gov [DOE]

    Massachusetts offers rebates of up to $2,500 for the installation of high-efficiency, cold-climate air-source heat pumps (ASHPs) in residential buildings of one to four units. 

  10. Air-Source Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat & Cool » Heat Pump Systems » Air-Source Heat Pumps Air-Source Heat Pumps An air-source heat pump can provide efficient heating and cooling for your home. When properly installed, an air-source heat pump can deliver one-and-a-half to three times more heat energy to a home than the electrical energy it consumes. This is possible because a heat pump moves heat rather than converting it from a fuel like combustion heating systems do. Air-source heat pumps have been used for many years in

  11. American Society of Heating, Refrigeration, and Air Condition...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    American Society of Heating, Refrigeration, and Air Condition Engineers (ASHRAE) 2016 Annual Conference American Society of Heating, Refrigeration, and Air Condition Engineers ...

  12. HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL (HARDI) HEATING, AIR-CONDITIONING AND REFRIGERATION DISTRIBUTORS INTERNATIONAL (HARDI) OE Framework Document ...

  13. 2016 American Society of Heating, Refrigerating, and Air-Conditioning...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2016 American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) Winter Conference 2016 American Society of Heating, Refrigerating, and Air-Conditioning...

  14. New Energy Efficiency Standards for Furnace Fans to Reduce Carbon...

    Energy Savers [EERE]

    more than a year's carbon pollution from the entire U.S. electricity system. Furnace fans are used to circulate air through ductwork in residential heating and cooling equipment. ...

  15. Condensing heat-exchanger systems for oil-fired residential/commercial furnaces and boilers Phase I and II

    SciTech Connect (OSTI)

    Ball, D.A.; White, E.L.; Lux, J.J. Jr.; Locklin, D.W.

    1982-10-01

    The objective of the program reported was to provide supporting research to aid in the development and demonstration of oil-fired residential and commercial heating equipment that will operate in a condensing mode. Materials for heat exchangers are screened through coupon testing in a furnace simulator test rig and in an alternate immersion test rig. Condensate from oil-fired systems is characterized. Some general issues related to field application are treated, including heat exchanger fouling, venting of combustion gases, disposal of flue gas condensate, other means of condensate disposal, and evaluation of codes and standards. A heat transfer analysis is presented for general heat exchangers. (LEW)

  16. Miniaturized Air to Refrigerant Heat Exchangers

    Broader source: Energy.gov [DOE]

    This project is developing a miniaturized air-to-refrigerant heat exchanger that is more compact and more energy efficient than current market designs. The heat exchanger will feature at least 20% less volume, material volume, and approach temperature compared to current multiport flat tube designs, and it will be in production within five years. The heat exchanger, which acts as both an evaporator and a condenser, can be applied to commercial and residential air-conditioning or heat pump systems with various capacity scales. Prototype 1-kilowatt (kW) and 10 kW designs will be tested and then improved as necessary for final tests and demonstration in a 3-ton heat pump.

  17. Preheated Combustion Air | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Preheated Combustion Air Preheated Combustion Air This tip sheet describes how to improve process heating efficiency by preheating combustion air for burners. PROCESS HEATING TIP SHEET #1 Preheated Combustion Air (November 2007) (232.65 KB) More Documents & Publications Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief Install Waste Heat Recovery Systems for Fuel-Fired Furnaces Load

  18. Final Report, Materials for Industrial Heat Recovery Systems, Task 1 Improved Materials and Operation of Recuperators for Aluminum Melting Furnaces

    SciTech Connect (OSTI)

    Keiser, James R.; Sarma, Gorti B.; Thekdi, Arvind; Meisner Roberta A.; Phelps, Tony; Willoughby, Adam W.; Gorog, J. Peter; Zeh, John; Ningileri, Shridas; Liu, Yansheng; Xiao, Chenghe

    2007-09-30

    Production of aluminum is a very energy intensive process which is increasingly more important in the USA. This project concentrated on the materials issues associated with recovery of energy from the flue gas stream in the secondary industry where scrap and recycled metal are melted in large furnaces using gas fired burners. Recuperators are one method used to transfer heat from the flue gas to the air intended for use in the gas burners. By preheating this combustion air, less fuel has to be used to raise the gas temperature to the desired level. Recuperators have been successfully used to preheat the air, however, in many cases the metallic recuperator tubes have a relatively limited lifetime – 6 to 9 months. The intent of this project was to determine the cause of the rapid tube degradation and then to recommend alternative materials or operating conditions to prolong life of the recuperator tubes. The first step to understanding degradation of the tubes was to examine exposed tubes to identify the corrosion products. Analyses of the surface scales showed primarily iron oxides rather than chromium oxide suggesting the tubes were probably cycled to relatively high temperatures to the extent that cycling and subsequent oxide spalling reduced the surface concentration of chromium below a critical level. To characterize the temperatures reached by the tubes, thermocouples were mounted on selected tubes and the temperatures measured. During the several hour furnace cycle, tube temperatures well above 1000°C were regularly recorded and, on some occasions, temperatures of more than 1100°C were measured. Further temperature characterization was done with an infrared camera, and this camera clearly showed the variations in temperature across the first row of tubes in the four recuperator modules. Computational fluid dynamics was used to model the flow of combustion air in the tubes and the flue gas around the outside of the tubes. This modeling showed the

  19. Blast furnace injection of massive quantities of coal with enriched air or pure oxygen

    SciTech Connect (OSTI)

    Ponghis, N.; Dufresne, P.; Vidal, R.; Poos, A. )

    1993-01-01

    An extensive study of the phenomena associated with the blast furnace injection of massive quantities of coal is described. Trials with conventional lances or oxy-coal injectors and hot blast at different oxygen contents - up to 40% - or with cold pure oxygen were realized at coal to oxygen ratios corresponding to a range of 150 to 440 kg. Pilot scale rigs, empty or filled with coke, as well as industrial blast furnaces were utilized.

  20. Air-Source Heat Pump Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air-Source Heat Pump Basics Air-Source Heat Pump Basics August 19, 2013 - 11:03am Addthis Air-source heat pumps transfer heat between the inside of a building and the outside air. How Air-Source Heat Pumps Work This diagram of a split-system heat pump heating cycle shows refrigerant circulating through a closed loop that passes through the wall of a house. Inside the house the refrigerant winds through indoor coils, with a fan blowing across them, and outside the house is another fan and another

  1. Energy Saving Potentials and Air Quality Benefits of Urban Heat...

    Office of Scientific and Technical Information (OSTI)

    Conference: Energy Saving Potentials and Air Quality Benefits of Urban Heat Island Mitigation Citation Details In-Document Search Title: Energy Saving Potentials and Air Quality ...

  2. Miniaturized Air-to-Refrigerant Heat Exchangers

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Miniaturized Air-to-Refrigerant Heat Exchangers 2014 Building Technologies Office Peer Review Prof. Reinhard Radermacher, raderm@umd.edu University of Maryland College Park Project Summary Timeline: Start date: 03/01/2013 Planned end date: 02/29/2016 Key Milestones 1. Heat exchanger designs/process: 6/30/14 2. Fabrication/testing of 1 kW: 9/30/14 3. Fabrication/testing of 10 kW: 9/30/2015 Budget: Total DOE $ to date: $561K Total future DOE $: $489K Target Market/Audience: Residential and

  3. Advanced Variable Speed Air-Source Integrated Heat Pump | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Pump Advanced Variable Speed Air-Source Integrated Heat Pump Advanced variable-speed Air Source Integrated Heat Pump prototype system and field test site near Knoxville, TN Credit: ...

  4. Performance of a direct combustion biomass furnace

    SciTech Connect (OSTI)

    Kranzler, G.A.; Stone, M.L.

    1982-12-01

    A prototype concentric vortex biomass furnace and ram bale feeder were designed and tested. A clear stack was maintained over a turndown ratio of 2:1 and excess air range of 50 to 250%. Stack temperatures ranged up to 700/sup 0/C. Average conversion efficiency was 64%. Maximum heat release was 0.4 MJ/hr.

  5. Performance of a direct combustion biomass furnace

    SciTech Connect (OSTI)

    Kranzler, G.A.; Stone, M.L.

    1982-12-01

    A prototype concentric vortex biomass furnace and ram bale feeder were designed and tested. A clear stack was maintained over a turndown ratio of 2:1 and excess air range of 50 to 250%. Stack temperature ranged up to 700 degrees C. Average conversion efficiency was 64%. Maximum heat release was 0.4 MJ/hr.

  6. High temperature furnace

    DOE Patents [OSTI]

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  7. CWS-Fired Residential Warm-Air Heating System. Quarterly report, November 1, 1988--January 31, 1989

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-03-01

    Work continued on life-cycle testing, optimization, and refining of the second-generation furnace assembly as well as the auxiliary subsystems. Emphasis of combustor testing was to determine optimum size and location of air inlets in primary combustion chambers; it was found that using a single air inlet about 70 degrees upsteam from the agglomeration site produces a combustion efficiency of 99.0% while producing no agglomeration. The test of the fouling effect on heat exchanger performance showed a steady decrease in time of the overall heat transfer coefficient. Particle size distribution of fly ash in the baghouse showed 50% of the particles smaller than 11.2 microns.

  8. Miniaturized Air-to-Refrigerant Heat Exchangers

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Miniaturized Air-to-Refrigerant Heat Exchangers 2015 Building Technologies Office Peer Review Reinhard Radermacher raderm@umd.edu 20%+ Better University of Maryland College Park Project Summary Timeline: Start date: 3/1/2013 Planned end date: 2/29/2016 Key Milestones 1. Design optimization, 3/30/14 2. Fabrication/testing, 1kW prototype, 1/30/2015 3. Fabrication/testing, 10kW prototype, 9/30/2015 Budget: Total Budget: $1500K Total UMD: $1050K Total DOE $ to date for UMD: $881K Total future DOE $

  9. Minituraized Air-to-Refrigerant Heat Exchangers

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Miniaturized Air-to-Refrigerant Heat Exchangers 2016 Building Technologies Office Peer Review Reinhard Radermacher raderm@umd.edu University of Maryland College Park Better 20%+ 2 Project Summary Timeline: Start date: 3/1/2013 Original end date: 2/29/2016 Revised end date: 10/30/2016 Key Milestones 1. Design optimization, 3/30/14 2. Fabrication/testing, 1kW prototype, 6/30/2015 3. Fabrication/testing, 10kW prototype, 1/30/2016 Budget: Total Budget: $1500K Total UMD: $1050K Total DOE $ to date

  10. Heating, Ventilation, and Air Conditioning Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heating, Ventilation, and Air Conditioning Projects Heating, Ventilation, and Air Conditioning Projects AS-IHP System Concept Sketch. Image credit: Oak Ridge National Laboratory Air-Source Integrated Heat Pump Lead Performer: Oak Ridge National Laboratory - Oak Ridge, TN Partner: Lennox Building-Integrated Heat & Moisture Exchange (SBIR Phase 2B) Lead Performer: Architectural Applications - Portland, Oregon Partner: Oregon State University - Corvallis, Oregon Left: Environmental chamber to

  11. Air Conditioning Heating and Refrigeration Institute Comment | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Air Conditioning Heating and Refrigeration Institute Comment Air Conditioning Heating and Refrigeration Institute Comment These comments are submitted by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI) in response to the U.S. Department of Energy's (DOE) notice in the July 3, 2014 Federal Register requesting information to assist DOE in reviewing existing regulations and in making its regulatory program more effective and less burdensome. DOE Reg Burden RFI

  12. Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Regulatory

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Burden RFI | Department of Energy Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Regulatory Burden RFI Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Regulatory Burden RFI These comments are submitted by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI) in response to the U.S. Department of Energy's (DOE) notice in the August 8, 2012 Federal Register requesting information to assist DOE in reviewing existing regulations and in making its

  13. Air-conditioning, Heating, and Refrigeration Institute Comments |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Air-conditioning, Heating, and Refrigeration Institute Comments Air-conditioning, Heating, and Refrigeration Institute Comments These comments are submitted by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI) in response to the U.S. Department of Energy's (DOE) notice in the May 10, 2016 Federal Register requesting information to assist DOE in reviewing existing regulations pursuant to Executive Order 13563 "Improving Regulation and Regulatory

  14. Air-Source Heat Pumps | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    When properly installed, an air-source heat pump can deliver one-and-a-half to three times more heat energy to a home than the electrical energy it consumes. | Photo courtesy of...

  15. Covered Product Category: Residential Air-Source Heat Pumps

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for residential air-source heat pumps, which is an ENERGY STAR qualified product category.

  16. Purchasing Energy-Efficient Residential Air Source Heat Pumps

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for residential air-source heat pumps, which is an ENERGY STAR qualified product category.

  17. Energy Saving Potentials and Air Quality Benefits of Urban Heat...

    Office of Scientific and Technical Information (OSTI)

    Heat island mitigation is an effective air pollution control strategy, more than paying for itself in cooling energy cost savings. We estimate that the cooling energy savings in ...

  18. Advanced Variable Speed Air-Source Integrated Heat Pump 2013...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Pump 2013 Peer Review Advanced Variable Speed Air-Source Integrated Heat Pump 2013 Peer Review Emerging Technologies Project for the 2013 Building Technologies Office's Program ...

  19. Air-Conditioning, Heating, and Refrigeration Institute (AHRI...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Regulatory Burden RFI ... PDF icon DOE Com Reg Burden RFI 9-7-12.pdf More Documents & Publications Regulatory Burden ...

  20. The Natural Gas Heat Pump and Air Conditioner

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Gas Heat Pump and Air Conditioner 2016 Building Technologies Office Peer Review ... Gas Technology Institute to optimize integration of NOx-free radiation burner. * Testing ...

  1. The Natural gas Heat Pump and Air Conditioner

    Broader source: Energy.gov (indexed) [DOE]

    The Natural Gas Heat Pump and Air Conditioner 2015 Building Technologies Office Peer ... Summit - Best Presenter Project Integration and Collaboration Project Integration: ...

  2. Advanced steel reheat furnaces: Research and development. Final report

    SciTech Connect (OSTI)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D.; Li, X.

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  3. Contaminant and heat removal effectiveness and air-to-air heat/energy recovery for a contaminated air space

    SciTech Connect (OSTI)

    Irwin, D.R.; Simonson, C.J.; Saw, K.Y.; Besant, R.W.

    1998-12-31

    Measured contaminant and heat removal effectiveness data are presented and compared for a 3:1 scale model room, which represents a smoking room, lounge, or bar with a two-dimensional airflow pattern. In the experiments, heat and tracer gases were introduced simultaneously from a source to simulate a prototype smoking room. High-side-wall and displacement ventilation schemes were investigated, and the latter employed two different types of ceiling diffuser,low-velocity slot and low-velocity grille. Results show that thermal energy removal effectiveness closely follows contaminant removal effectiveness for each of the ventilation schemes throughout a wide range of operating conditions. The average mean thermal and contaminant removal effectiveness agreed within {+-}20%. Local contaminant removal effectiveness ranged from a low of 80% for a high-wall slot diffuser to more than 200% for a low-velocity ceiling diffuser with displacement ventilation. Temperature differences between the supply and the indoor air were between 0.2 C (0.36 F) and 41.0 C (73.8 V) and ventilation airflow rates ranged from 9.2 to 36.8 air changes per hour at inlet conditions. For small temperature differences between supply and exhaust air, all three ventilation schemes showed increased contaminant removal effectiveness near the supply diffuser inlet with decreasing values toward the exhaust outlet. For the high-side-wall slot diffuser, effectiveness was up to 140% near the inlet and 100% near the exhaust, but for the second displacement scheme (low-velocity grille) the effectiveness was more than 200% near the inlet and 110% near the exhaust. This paper also shows a potential significant reduction in cooling load for a 50-person-capacity smoking lounge that utilizes an air-to-air heat/energy exchanger to recover heat/energy from the exhaust air.

  4. Cold Climate and Retrofit Applications for Air-to-Air Heat Pumps

    SciTech Connect (OSTI)

    Baxter, Van D

    2015-01-01

    Air source heat pumps (ASHP) including air-to-air ASHPs are easily applied to buildings almost anywhere for new construction as well as retrofits or renovations. They are widespread in milder climate regions but their use in cold regions is hampered due to low heating efficiency and capacity at cold outdoor temperatures. Retrofitting air-to-air ASHPs to existing buildings is relatively easy if the building already has an air distribution system. For buildings without such systems alternative approaches are necessary. Examples are ductless, minisplit heat pumps or central heat pumps coupled to small diameter, high velocity (SDHV) air distribution systems. This article presents two subjects: 1) a summary of R&D investigations aimed at improving the cold weather performance of ASHPs, and 2) a brief discussion of building retrofit options using air-to-air ASHP systems.

  5. Central Air Conditioners","Heat Pumps","Individual Air Conditioners...

    U.S. Energy Information Administration (EIA) Indexed Site

    Air Conditioners","District Chilled Water","Central Chillers","Packaged Air ...,2354,2114,2054,"Q","Q" "District Chilled Water ......",2750,2750,"Q",336,359,2750,386,72...

  6. Central Air Conditioners","Heat Pumps","Individual Air Conditioners...

    U.S. Energy Information Administration (EIA) Indexed Site

    Air Conditioners","District Chilled Water","Central Chillers","Packaged Air ..."Q",21,43,16,43,"Q","Q" "District Chilled Water ......",50,50,"Q",4,"Q",50,1,"Q","Q","Q" ...

  7. Heating, Ventilation and Air Conditioning Efficiency

    Energy Savers [EERE]

    Typical Design Conditions 75 degrees F temperature 50% relative humidity 30 - 50 FPM air movement 15 - 20 CFM outside air per person or CO2 less than 1,000 PPM ASHRAE 62 - 1989 ...

  8. Using Waste Heat for External Processes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Using Waste Heat for External Processes Using Waste Heat for External Processes This tip sheet describes the potential savings resulting from using waste heat from high-temperature process heating for lower temperature processes, like oven-drying. PROCESS HEATING TIP SHEET #10 Using Waste Heat for External Processes (January 2006) (290.05 KB) More Documents & Publications Reduce Air Infiltration in Furnaces Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and

  9. Establish the Commercial Pacakge Air Conditioners and Commercial...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    commercial package air conditioners, heat pumps, and commercial warm air furnaces is an action issued by the Department of Energy. Though it is not intended or expected, should any...

  10. Air-Source Integrated Heat Pump with Lennox

    Broader source: Energy.gov [DOE]

    The ultimate goal of this project is to collaborate with Lennox under a Cooperative Research and Development Agreement (CRADA) to develop efficiency-doubling residential space conditioning and water heating technology based on the air-source integrated heat pump (AS-IHP) concept developed by ORNL for the Department of Energy (DOE)/Building Technologies Office (BTO). The CRADA collaboration with Lennox has resulted in a two-compressor (or two box) prototype design; a VS air-source heat pump coupled with a separate water heating-dehumidification (WH/DH) module.

  11. Comparison of freezing control strategies for residential air-to-air heat recovery ventilators

    SciTech Connect (OSTI)

    Phillips, E.G.; Bradley, L.C. ); Chant, R.E. ); Fisher, D.R.

    1989-01-01

    A comparison of the energy performance of defrost and frost control strategies for residential air-to-air heat recovery ventilators (HRV) has been carried out by using computer simulations for various climatic conditions. This paper discusses the results and conclusions from the comparisons and their implications for the heat recovery ventilator manufacturers and system designers.

  12. Heating, Ventilation, and Air Conditioning Projects | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    MI -- Optimized Thermal Systems - College Park, MD Purdue prototype system Residential Cold Climate Heat Pump with Variable-Speed Technology Lead Performer: Unico Systems - St....

  13. Self-defrosting recuperative air-to-air heat exchanger

    DOE Patents [OSTI]

    Drake, Richard L.

    1993-01-01

    A heat exchanger includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications.

  14. Air-Source Heat Pumps | Department of Energy

    Energy Savers [EERE]

    When displacing oil (i.e., the oil system remains, but operates less frequently), the average annual savings are near 3,000 kWh (or about 300). Types of Air-Source Heat Pumps The ...

  15. Improving Air-Conditioner and Heat Pump Modeling

    SciTech Connect (OSTI)

    Winkler, Jon

    2012-03-02

    This presentation describes a new approach to modeling residential air conditioners and heat pumps, which allows users to model systems by specifying only the more readily-available SEER/EER/HSPF-type metrics. Manufacturer data was used to generate full sets of model inputs for over 450 heat pumps and air conditioners. A sensitivity analysis identified which inputs can be safely defaulted “behind-the-scenes” without negatively impacting the reliability of energy simulations.

  16. Improving Air-Conditioner and Heat Pump Modeling (Presentation)

    SciTech Connect (OSTI)

    Winkler, J.

    2012-03-01

    A new approach to modeling residential air conditioners and heat pumps allows users to model systems by specifying only the more readily-available SEER/EER/HSPF-type metrics. Manufacturer data was used to generate full sets of model inputs for over 450 heat pumps and air conditioners. A sensitivity analysis identified which inputs can be safely defaulted 'behind-the-scenes' without negatively impacting the reliability of energy simulations.

  17. Heating System Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    System Basics Heating System Basics August 16, 2013 - 2:32pm Addthis A variety of heating technologies are available today. You can learn more about what heating systems and heat pumps are commonly used today and how they work below. To learn how to use these technologies in your own home, see the Home Heating Systems section on Energy Saver. Furnaces and Boilers Furnaces heat air and distribute the heated air through a building using ducts. Boilers heat water, providing either hot water or

  18. Characterization of emissions from a fluidized-bed wood chip home heating furnace. Final report Apr 82-May 83

    SciTech Connect (OSTI)

    Truesdale, R.S.

    1984-03-01

    The report gives results of measurements of emissions from a residential wood-chip combustor, operated in both a fluidized-bed and cyclone-fired mode, and their comparison with those from a conventional woodstove and industrial wood-fired boilers. In general, the combustion efficiency of the fluidized-bed and cyclone-fired wood-chip burner is higher than that of conventional woodstoves. Concomitant with this increase in efficiency is a decrease in most emissions. For the fluidized-bed tests, significant reductions of total hydrocarbons and CO were observed, compared to woodstove emissions. The cyclone test showed PAH levels far below those of conventional woodstoves, approaching levels measured in industrial wood-fired boilers. A baghouse, installed during two fluidized-bed tests, was extremely effective in reducing both particulate and PAH emissions. Method 5 samples from above the fluid bed suggest that appreciable PAH is formed in the upper region of the furnace or in the watertube heat exchangers. In general, the cyclone-fired mode was more effective in reducing emissions from residential wood combustion than the fluidized-bed mode.

  19. Self-defrosting recuperative air-to-air heat exchanger

    DOE Patents [OSTI]

    Drake, R.L.

    1993-12-28

    A heat exchanger is described which includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications. 3 figures.

  20. Non-carbon induction furnace

    DOE Patents [OSTI]

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  1. Carbon-free induction furnace

    DOE Patents [OSTI]

    Holcombe, Cressie E.; Masters, David R.; Pfeiler, William A.

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  2. A fundamentally new approach to air-cooled heat exchangers.

    SciTech Connect (OSTI)

    Koplow, Jeffrey P.

    2010-01-01

    We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this boundary layer

  3. Furnace Blower Performance Improvements - Building America Top Innovation |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Furnace Blower Performance Improvements - Building America Top Innovation Furnace Blower Performance Improvements - Building America Top Innovation This photo shows a circular-shaped blower fan for furnaces and air conditioners. As homeowners switch on their forced-air furnaces in preparation for cold weather, they may be unaware of how furnace blowers can impact HVAC efficiency. In fact, studies show that the most common blowers have efficiencies of only 10%-15%.

  4. Improved graphite furnace atomizer

    DOE Patents [OSTI]

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  5. Check Burner Air to Fuel Ratios | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Burner Air to Fuel Ratios Check Burner Air to Fuel Ratios This tip sheet discusses when to check and reset burner air to fuel ratios as well as why it's a simply way to maximize the efficiency of process heating equipment. PROCESS HEATING TIP SHEET #2 Check Burner Air to Fuel Ratios (November 2007) (260.29 KB) More Documents & Publications Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical

  6. Furnace Blower Electricity: National and Regional Savings Potential

    SciTech Connect (OSTI)

    Florida Solar Energy Center; Franco, Victor; Franco, Victor; Lutz, Jim; Lekov, Alex; Gu, Lixing

    2008-05-16

    Currently, total electricity consumption of furnaces is unregulated, tested at laboratory conditions using the DOE test procedure, and is reported in the GAMA directory as varying from 76 kWh/year to 1,953 kWh/year. Furnace blowers account for about 80percent of the total furnace electricity consumption and are primarily used to distribute warm air throughout the home during furnace operation as well as distribute cold air during air conditioning operation. Yet the furnace test procedure does not provide a means to calculate the electricity consumption during cooling operation or standby, which account for a large fraction of the total electricity consumption. Furthermore, blower electricity consumption is strongly affected by static pressure. Field data shows that static pressure in the house distribution ducts varies widely and that the static pressure used in the test procedure as well as the calculated fan power is not representative of actual field installations. Therefore, accurate determination of the blower electricity consumption is important to address electricity consumption of furnaces and air conditioners. This paper compares the potential regional and national energy savings of two-stage brushless permanent magnet (BPM) blower motors (the blower design option with the most potential savings that is currently available in the market) to single-stage permanent split capacitor (PSC) blower motors (the most common blower design option). Computer models were used to generate the heating and cooling loads for typical homes in 16 different climates which represent houses throughout the United States. The results show that the potential savings of using BPM motors vary by region and house characteristics, and are very strongly tied to improving house distribution ducts. Savings decrease dramatically with increased duct pressure. Cold climate locations will see savings even in the high static pressure duct situations, while warm climate locations will see less

  7. Development of an Air-Source Heat Pump Integrated with a Water Heating / Dehumidification Module

    SciTech Connect (OSTI)

    Rice, C Keith; Uselton, Robert B.; Shen, Bo; Baxter, Van D; Shrestha, Som S

    2014-01-01

    A residential-sized dual air-source integrated heat pump (AS-IHP) concept is under development in partnership between ORNL and a manufacturer. The concept design consists of a two-stage air-source heat pump (ASHP) coupled on the air distribution side with a separate novel water heating/dehumidification (WH/DH) module. The motivation for this unusual equipment combination is the forecast trend for home sensible loads to be reduced more than latent loads. Integration of water heating with a space dehumidification cycle addresses humidity control while performing double-duty. This approach can be applied to retrofit/upgrade applications as well as new construction. A WH/DH module capable of ~1.47 L/h water removal and ~2 kW water heating capacity was assembled by the manufacturer. A heat pump system model was used to guide the controls design; lab testing was conducted and used to calibrate the models. Performance maps were generated and used in a TRNSYS sub-hourly simulation to predict annual performance in a well-insulated house. Annual HVAC/WH energy savings of ~35% are predicted in cold and hot-humid U.S. climates compared to a minimum efficiency baseline.

  8. Electric Resistance Heating Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electric Resistance Heating Basics Electric Resistance Heating Basics August 16, 2013 - 3:10pm Addthis Electric resistance heat can be supplied by centralized forced-air electric furnaces or by heaters in each room. Electric resistance heating converts nearly all of the energy in the electricity to heat. Types of Electric Resistance Heaters Electric resistance heat can be provided by electric baseboard heaters, electric wall heaters, electric radiant heat, electric space heaters, electric

  9. Air-To-Water Heat Pumps with Radiant Delivery in Low Load Homes...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Air-to-Water Heat Pumps With Radiant Delivery in Low Load Homes Tucson, Arizona and Chico, California PROJECT INFORMATION Project Name: Field testing of air-to-water heat pump ...

  10. Department of Energy Opens Appliance Standards Investigation for Certain Air Con International Air Conditioners and Heat Pumps

    Office of Energy Efficiency and Renewable Energy (EERE)

    WASHINGTON, DC - The U.S. Department of Energy announced today that it has opened an investigation to determine whether certain air conditioners and heat pump products manufactured by Air Con...

  11. Glass Furnace Model Version 2

    Energy Science and Technology Software Center (OSTI)

    2003-05-06

    GFM2.0 is a derivative of the GFM code with substantially altered and enhanced capabilities. Like its predecessor, it is a fully three-dimensional, furnace simulation model that provides a more accurate representation of the entire furnace, and specifically, the glass melting process, by coupling the combustion space directly to the glass batch and glass melt via rigorous radiation heat transport models for both the combustion space and the glass melt. No assumptions are made with regardmore » to interfacial parameters of heat, flux, temperature distribution, and batch coverage as must be done using other applicable codes available. These critical parameters are calculated. GFM2.0 contains a processor structured to facilitate use of the code, including the entry of teh furnace geometry and operating conditions, the execution of the program, and display of the computational results. Furnace simulations can therefore be created in a straightforward manner.« less

  12. Heat Pump Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Pump Systems Heat Pump Systems A heat pump can provide an alternative to using your air conditioner. | Photo courtesy of iStockPhoto/LordRunar. A heat pump can provide an alternative to using your air conditioner. | Photo courtesy of iStockPhoto/LordRunar. For climates with moderate heating and cooling needs, heat pumps offer an energy-efficient alternative to furnaces and air conditioners. Like your refrigerator, heat pumps use electricity to move heat from a cool space to a warm space,

  13. Computational fluid dynamics simulations of a glass melting furnace

    SciTech Connect (OSTI)

    Egelja, A.; Lottes, S. A.

    2000-05-09

    The glass production industry is one of the major users of natural gas in the US, and approximately 75% of the energy produced from natural gas is used in the melting process. Industrial scale glass melting furnaces are large devices, typically 5 or more meters wide, and twice as long. To achieve efficient heat transfer to the glass melt below, the natural gas flame must extend over a large portion of the glass melt. Therefore modern high efficiency burners are not used in these furnaces. The natural gas is injected as a jet, and a jet flame forms in the flow of air entering the furnace. In most current glass furnaces the energy required to melt the batch feed stock is about twice the theoretical requirement. An improved understanding of the heat transfer and two phase flow processes in the glass melt and solid batch mix offers a substantial opportunity for energy savings and consequent emission reductions. The batch coverage form and the heat flux distribution have a strong influence on the glass flow pattern. This flow pattern determines to a significant extent the melting rate and the quality of glass.

  14. Simple Maintenance Saves Costly Furnace Repair/Replacement

    Broader source: Energy.gov [DOE]

    For the past few weeks, my forced-air gas furnace has been on the fritz. I blame this on the fact that I haven't been as diligent as I should have been with regular furnace maintenance.

  15. Advanced Variable Speed Air-Source Integrated Heat Pump 2013 Peer Review |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Variable Speed Air-Source Integrated Heat Pump 2013 Peer Review Advanced Variable Speed Air-Source Integrated Heat Pump 2013 Peer Review Emerging Technologies Project for the 2013 Building Technologies Office's Program Peer Review Advanced Variable Speed Integrated Heat Pump - 2013 Peer Review Presentation (698.52 KB) More Documents & Publications Advanced variable-speed Air Source Integrated Heat Pump prototype system and field test site near Knoxville, TN Credit:

  16. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    SciTech Connect (OSTI)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu

    2009-07-15

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  17. Ferrosilicon smelting in a direct current furnace

    DOE Patents [OSTI]

    Dosaj, V.D.; May, J.B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode. 1 figure.

  18. Ferrosilicon smelting in a direct current furnace

    DOE Patents [OSTI]

    Dosaj, Vishu D. (Midland, MI); May, James B. (Midland, MI)

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode.

  19. ISSUANCE 2015-08-21: Energy Conservation Standards for Central Air Conditioners and Heat Pumps: Notice of Data Availability

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Standards for Central Air Conditioners and Heat Pumps: Notice of Data Availability

  20. Two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, R.D.

    1998-05-05

    A vertical two chamber reaction furnace is described. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 C and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  1. Two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, Richard D.

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  2. Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

    SciTech Connect (OSTI)

    Brand, L.; Yee, S.; Baker, J.

    2015-02-01

    In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

  3. Kosciusko REMC- Residential Geothermal and Air-source Heat Pump Rebate Program

    Broader source: Energy.gov [DOE]

    Kosciusko REMC offers rebates (as bill credits) to residential members for the purchase and installation of high efficiency air-source heat pumps, geothermal heat pumps, and electric water heaters....

  4. ISSUANCE 2015-12-11: Final Rule Regarding Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment

    Office of Energy Efficiency and Renewable Energy (EERE)

    Final Rule Regarding Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment

  5. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    3 Main Commercial Primary Energy Use of Heating and Cooling Equipment as of 1995 Heating Equipment | Cooling Equipment Packaged Heating Units 25% | Packaged Air Conditioning Units 54% Boilers 21% | Room Air Conditioning 5% Individual Space Heaters 2% | PTAC (2) 3% Furnaces 20% | Centrifugal Chillers 14% Heat Pumps 5% | Reciprocating Chillers 12% District Heat 7% | Rotary Screw Chillers 3% Unit Heater 18% | Absorption Chillers 2% PTHP & WLHP (1) 2% | Heat Pumps 7% 100% | 100% Note(s):

  6. Experimental investigation on the photovoltaic-thermal solar heat pump air-conditioning system on water-heating mode

    SciTech Connect (OSTI)

    Fang, Guiyin; Hu, Hainan; Liu, Xu

    2010-09-15

    An experimental study on operation performance of photovoltaic-thermal solar heat pump air-conditioning system was conducted in this paper. The experimental system of photovoltaic-thermal solar heat pump air-conditioning system was set up. The performance parameters such as the evaporation pressure, the condensation pressure and the coefficient of performance (COP) of heat pump air-conditioning system, the water temperature and receiving heat capacity in water heater, the photovoltaic (PV) module temperature and the photovoltaic efficiency were investigated. The experimental results show that the mean photovoltaic efficiency of photovoltaic-thermal (PV/T) solar heat pump air-conditioning system reaches 10.4%, and can improve 23.8% in comparison with that of the conventional photovoltaic module, the mean COP of heat pump air-conditioning system may attain 2.88 and the water temperature in water heater can increase to 42 C. These results indicate that the photovoltaic-thermal solar heat pump air-conditioning system has better performances and can stably work. (author)

  7. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOE Patents [OSTI]

    Jukkola, Walfred W.; Leon, Albert M.; Van Dyk, Jr., Garritt C.; McCoy, Daniel E.; Fisher, Barry L.; Saiers, Timothy L.; Karstetter, Marlin E.

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  8. DOE Furnace Rule Ex Parte Communication | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DOE Furnace Rule Ex Parte Communication Philadelphia Gas Works (POW), the largest ... have on POW, its customers, the City of Philadelphia and the air quality of this region. ...

  9. Breakthrough Furnace Can Cut Solar Industry Costs

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Furnace can Cut Solar Industry Costs A game-changing Optical Cavity Furnace (OCF)-developed by the National Renew- able Energy Laboratory (NREL) with funding from the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy-uses optics to heat and purify solar cells at unmatched precision, while also boosting the cells' efficiency. As solar cells move through a manufacturer's production line, they must be oxidized, annealed, purified, diffused, etched, and layered. Heat is an

  10. Breakthrough Furnace Can Cut Solar Industry Costs (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-08-01

    A game-changing Optical Cavity Furnace (OCF), developed by NREL, uses optics to heat and purify solar cells at unmatched precision, while also boosting the cells' efficiency.

  11. High pressure oxygen furnace

    DOE Patents [OSTI]

    Morris, D.E.

    1992-07-14

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized, the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 5 figs.

  12. High pressure oxygen furnace

    DOE Patents [OSTI]

    Morris, Donald E.

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  13. High pressure furnace

    DOE Patents [OSTI]

    Morris, D.E.

    1993-09-14

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum)). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 19 figures.

  14. High pressure furnace

    DOE Patents [OSTI]

    Morris, Donald E.

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  15. Measured Performance of a Low Temperature Air Source Heat Pump

    SciTech Connect (OSTI)

    R.K. Johnson

    2013-09-01

    A 4-ton Low Temperature Heat Pump (LTHP) manufactured by Hallowell International was installed in a residence near New Haven, Connecticut and monitored over two winters of operation. After attending to some significant service issues, the heat pump operated as designed. This report should be considered a review of the dual compressor “boosted heat pump” technology. The Low Temperature Heat Pump system operates with four increasing levels of capacity (heat output) as the outdoor temperature drops.

  16. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Violating Minimum Appliance Standards | Department of Energy Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards June 3, 2010 - 2:17pm Addthis Today, the Department of Energy announced that three manufacturers -- Aspen Manufacturing, Inc., Summit Manufacturing, and Advanced Distributor Products -- must stop distributing 61 heat

  17. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    1 Main Residential Heating Equipment as of 1987, 1993, 1997, 2001, and 2005 (Percent of Total Households) Equipment Type 1987 1993 1997 2001 2005 Natural Gas 55% 53% 53% 55% 52% Central Warm-Air Furnace 35% 36% 38% 42% 40% Steam or Hot-Water System 10% 9% 7% 7% 7% Floor/Wall/Pipeless Furnace 6% 4% 4% 3% 2% Room Heater/Other 4% 3% 4% 3% 3% Electricity 20% 26% 29% 29% 30% Central Warm-Air Furnace 8% 10% 11% 12% 14% Heat Pump 5% 8% 10% 10% 8% Built-In Electric Units 6% 7% 7% 6% 5% Other 1% 1% 2% 2%

  18. Vehicle cabin cooling system for capturing and exhausting heated boundary layer air from inner surfaces of solar heated windows

    DOE Patents [OSTI]

    Farrington, Robert B.; Anderson, Ren

    2001-01-01

    The cabin cooling system includes a cooling duct positioned proximate and above upper edges of one or more windows of a vehicle to exhaust hot air as the air is heated by inner surfaces of the windows and forms thin boundary layers of heated air adjacent the heated windows. The cabin cooling system includes at least one fan to draw the hot air into the cooling duct at a flow rate that captures the hot air in the boundary layer without capturing a significant portion of the cooler cabin interior air and to discharge the hot air at a point outside the vehicle cabin, such as the vehicle trunk. In a preferred embodiment, the cooling duct has a cross-sectional area that gradually increases from a distal point to a proximal point to the fan inlet to develop a substantially uniform pressure drop along the length of the cooling duct. Correspondingly, this cross-sectional configuration develops a uniform suction pressure and uniform flow rate at the upper edge of the window to capture the hot air in the boundary layer adjacent each window.

  19. Low GWP Refrigerants Modelling Study for a Room Air Conditioner Having Microchannel Heat Exchangers

    SciTech Connect (OSTI)

    Shen, Bo; Bhandari, Mahabir S

    2016-01-01

    Microchannel heat exchangers (MHX) have found great successes in residential and commercial air conditioning applications, being compact heat exchangers, to reduce refrigerant charge and material cost. This investigation aims to extend the application of MHXs in split, room air conditioners (RAC), per fundamental heat exchanger and system modelling. For this paper, microchannel condenser and evaporator models were developed, using a segment-to-segment modelling approach. The microchannel heat exchanger models were integrated to a system design model. The system model is able to predict the performance indices, such as cooling capacity, efficiency, sensible heat ratio, etc. Using the calibrated system and heat exchanger models, we evaluated numerous low GWP (global warming potential) refrigerants. The predicted system performance indices, e.g. cooling efficiency, compressor discharge temperature, and required compressor displacement volume etc., are compared. Suitable replacements for R22 and R-410A for the room air conditioner application are recommended.

  20. Furnaces Data | Department of Energy

    Energy Savers [EERE]

    Furnaces Data Furnaces Data Furnaces Data Email (79.43 KB) Questions on 2014 LCC spreadsheet 2014-10-28 (378.96 KB) DOE Furnace Rule111414 Email (43.29 KB) 111414 Letter to DOE-c ...

  1. Paired Straight Hearth Furnace

    Broader source: Energy.gov [DOE]

    A coal based dri and molten metal process for long range replacement of blast furnaces and coke ovens

  2. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect (OSTI)

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  3. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Media contact(s): (202) 586-4940 Addthis Related Articles DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards DOE Orders ...

  4. Improved Modeling of Residential Air Conditioners and Heat Pumps for Energy Calculations

    SciTech Connect (OSTI)

    Cutler, D.; Winkler, J.; Kruis, N.; Christensen, C.; Brendemuehl, M.

    2013-01-01

    This report presents improved air conditioner and heat pump modeling methods in the context of whole-building simulation tools, with the goal of enabling more accurate evaluation of cost effective equipment upgrade opportunities and efficiency improvements in residential buildings.

  5. Measured Performance of a Low Temperature Air Source Heat Pump

    SciTech Connect (OSTI)

    Johnson, R. K.

    2013-09-01

    A 4-ton Low Temperature Heat Pump (LTHP) manufactured by Hallowell International was installed in a residence near New Haven, Connecticut and monitored over two winters of operation. After attending to some significant service issues, the heat pump operated as designed. This report should be considered a review of the dual compressor 'boosted heat pump' technology. The Low Temperature Heat Pumpsystem operates with four increasing levels of capacity (heat output) as the outdoor temperature drops. The system was shown to select capacity correctly, supplying the appropriate amount of heat to the house across the full range of outdoor temperatures. The system's Coefficient of Performance (Seasonal COP, or SCOP) over two entire winters was calculated, based on measured data, to be 3.29over the first winter and 2.68 over the second winter. A second seasonal efficiency calculation by a different method yielded a SCOP of 2.78 for the first winter and 2.83 for the second winter. This second seasonal efficiency calculation was determined by comparing measured heat pump energy use to the in situ energy use with resistance heat alone. This method is the ratio of the slopes of thedaily energy use load lines.

  6. DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Violating Minimum Appliance Standards | Department of Energy Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards DOE Requires Manufacturers to Halt Sales of Heat Pumps and Air Conditioners Violating Minimum Appliance Standards June 3, 2010 - 12:00am Addthis Washington, DC - Today, the Department of Energy announced that three manufacturers -- Aspen Manufacturing, Inc., Summit Manufacturing, and Advanced Distributor Products -- must

  7. Furnace Standard Analysis Discussion Document

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Standard * Using field intelligence and thoughtful analysis - assess and quantify the effects a regional or national condensing standard for natural gas furnaces could have on energy efficiency and environmental objectives.  Provide insight on the potential impact limiting customer choices for heating systems could have on overall energy usage, cost, and carbon emissions outcomes.  Provide all data, models and sources of information to DOE and other stakeholders, to gain their confidence

  8. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    SciTech Connect (OSTI)

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  9. Air-Conditioning, Heating, and Refrigeration Institute Ex Parte Memo

    Broader source: Energy.gov [DOE]

    On Friday, February 13, 2015, AHRI staff met telephonically with the Department of Energy to discuss issues pertaining to the ongoing efficiency standards rulemaking for single package vertical air...

  10. Vertical feed stick wood fuel burning furnace system

    DOE Patents [OSTI]

    Hill, Richard C.

    1982-01-01

    A stove or furnace for efficient combustion of wood fuel includes a vertical feed combustion chamber (15) for receiving and supporting wood fuel in a vertical attitude or stack. A major upper portion of the combustion chamber column comprises a water jacket (14) for coupling to a source of water or heat transfer fluid for convection circulation of the fluid. The locus (31) of wood fuel combustion is thereby confined to the refractory base of the combustion chamber. A flue gas propagation delay channel (34) extending laterally from the base of the chamber affords delayed travel time in a high temperature refractory environment sufficient to assure substantially complete combustion of the gaseous products of wood burning with forced air prior to extraction of heat in heat exchanger (16). Induced draft draws the fuel gas and air mixture laterally through the combustion chamber and refractory high temperature zone to the heat exchanger and flue. Also included are active sources of forced air and induced draft, multiple circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  11. CUPOLA FURNACE COMPUTER PROCESS MODEL

    Office of Scientific and Technical Information (OSTI)

    ... of energy consumption and environmental pollution during melting in iron foundries - ... Although the benefits of refractory linings and heating of blast air are known to be ...

  12. Process control techniques for the Sidmar blast furnaces

    SciTech Connect (OSTI)

    Vandenberghe, D.; Bonte, L.; Nieuwerburgh, H. van

    1995-12-01

    The major challenge for modern blast furnace operation is the achievement of a very high productivity, excellent hot metal quality, low fuel consumption and longer blast furnace campaigns. The introduction of predictive models, decision supporting software and expert systems has reduced the standard deviation of the hot metal silicon content. The production loss due to the thermal state of the blast furnace has decreased three times since 1990. An appropriate control of the heat losses with high pulverized coal injection rates, is of the utmost importance for the life of the blast furnace. Different rules for the burden distribution of both blast furnaces are given. At blast furnace A, a peripheral gas flow is promoted, while at blast furnace B a more central gas flow is promoted.

  13. Operating a blast furnace using dried top gas

    SciTech Connect (OSTI)

    Kundrat, D.M.

    1993-08-10

    A method is described of operating a blast furnace, comprising: introducing into the top of the furnace a charge containing metal oxide, coke and flux, collecting a top gas CO, H[sub 2], carbon dioxide and water from the furnace, increasing the reducing potential of said collected top gas by removing water but without removing carbon dioxide from at least a portion of said collected top gas thereby forming a dried top gas, heating said dried top gas to form a heated dried top gas, introducing said heated dried top gas into the lower half of the stack of the furnace at a position above which said coke is not reactive and introducing an oxygen-containing gas and a hydrogenaceous fuel into the bosh of the furnace whereby said metal oxide is reduced to a molten metal using said heated dried top gas.

  14. Blast furnace supervision and control system

    SciTech Connect (OSTI)

    Remorino, M.; Lingiardi, O.; Zecchi, M.

    1997-12-31

    On December 1992, a group of companies headed by Techint, took over Somisa, the state-owned integrated steel plant located at San Nicolas, Province of Buenos Aires, Argentina, culminating an ambitious government privatization scheme. The blast furnace 2 went into a full reconstruction and relining in January 1995. After a 140 MU$ investment the new blast furnace 2 was started in September 1995. After more than one year of operation of the blast furnace the system has proven itself useful and reliable. The main reasons for the success of the system are: same use interface for all blast furnace areas -- operation, process, maintenance and management, (full horizontal and vertical integration); and full accessibility to all information and process tools though some restrictions apply to field commands (people empowerment). The paper describes the central system.

  15. Electromelt furnace evaluation

    SciTech Connect (OSTI)

    Reimann, G.A.; Welch, J.M.

    1981-09-01

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high.

  16. Paired Straight Hearth Furnace

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Paired Straight Hearth Furnace A Coal Based DRI and Molten Metal Process for Long Range Replacement of Blast Furnaces and Coke Ovens The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further signifcant gains in energy effciency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alterna- tive high productivity, direct reduced iron (DRI)

  17. Multiple hearth furnace for reducing iron oxide

    DOE Patents [OSTI]

    Brandon, Mark M. (Charlotte, NC); True, Bradford G. (Charlotte, NC)

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  18. Vertical two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, R.D.

    1999-03-16

    A vertical two chamber reaction furnace is disclosed. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  19. Vertical two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, Richard D.

    1999-03-16

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  20. Method and apparatus for operating a self-starting air heating system

    DOE Patents [OSTI]

    Heinrich, Charles E.

    1983-12-06

    A self-starting, fuel fired, air heating system including a fuel burner fired vapor generator, a turbine, and a condenser connected in a closed circuit such that the vapor output from the vapor generator is conducted to the turbine and then to the condenser where it is condensed for return to the vapor generator. The turbine drives an air blower which passes air over the condenser for cooling the condenser and heating the air. Also, a condensate pump is driven by the turbine. The disclosure is particularly concerned with a method and apparatus which on start-up prevents the vapor generator's vapor output from being conducted to the turbine until a predetermined pressure differential has been achieved. However, after the vapor flow is once permitted, it cannot again be prevented until after the fuel burner has been shut off and restarted.

  1. Comment submitted by the Air Conditioning, Heating and Refrigeration Institute (AHRI) regarding the Energy Star Verification Testing Program

    Broader source: Energy.gov [DOE]

    This document is a comment submitted by the Air Conditioning, Heating and Refrigeration Institute (AHRI) regarding the Energy Star Verification Testing Program

  2. C AND M BOTTOM LOADING FURNACE TEST DATA

    SciTech Connect (OSTI)

    Lemonds, D

    2005-08-01

    The test was performed to determine the response of the HBL Phase III Glovebox during C&M Bottom Loading Furnace operations. In addition the data maybe used to benchmark a heat transfer model of the HBL Phase III Glovebox and Furnace.

  3. Fossil fuel furnace reactor

    DOE Patents [OSTI]

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  4. CenterPoint Energy (Gas)- Residential Heating and Hot Water Rebates

    Office of Energy Efficiency and Renewable Energy (EERE)

    CenterPoint Energy offers gas heating and water heating equipment rebates to its residential customers. Eligible equipment includes furnaces, back-up furnace systems, hydronic heaters, storage...

  5. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOE Patents [OSTI]

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  6. Development of a High Performance Air Source Heat Pump for the US Market

    SciTech Connect (OSTI)

    Abdelaziz, Omar; Shen, Bo; Gao, Zhiming; Baxter, Van D; Iu, Ipseng

    2011-01-01

    Heat pumps present a significant advantage over conventional residential heating technologies due to higher energy efficiencies and less dependence on imported oil. The US development of heat pumps dates back to the 1930 s with pilot units being commercially available in the 1950 s. Reliable and cost competitive units were available in the US market by the 1960 s. The 1973 oil embargo led to increased interest in heat pumps prompting significant research to improve performance, particularly for cold climate locations. Recent increasing concerns on building energy efficiency and environmental emissions have prompted a new wave of research in heat pump technology with special emphasis on reducing performance degradation at colder outdoor air temperatures. A summary of the advantages and limitations of several performance improvement options sought for the development of high performance air source heat pump systems for cold climate applications is the primary focus of this paper. Some recommendations for a high performance cold climate heat pump system design most suitable for the US market are presented.

  7. Improved Modeling of Residential Air Conditioners and Heat Pumps for Energy Calculations

    SciTech Connect (OSTI)

    Cutler, D.; Winkler, J.; Kruis, N.; Christensen, C.; Brandemuehl, M.

    2013-01-01

    This report presents improved air conditioner and heat pump modeling methods in the context of whole-building simulation tools, with the goal of enabling more accurate evaluation of cost-effective equipment upgrade opportunities and efficiency improvements in residential buildings.

  8. Transpired Solar Collector at NREL's Waste Handling Facility Uses Solar Energy to Heat Ventilation Air

    SciTech Connect (OSTI)

    2010-09-08

    The transpired solar collector was installed on NREL's Waste handling Facility (WHF) in 1990 to preheat ventilation air. The electrically heated WHF was an ideal candidate for the this technology - requiring a ventilation rate of 3,000 cubic feet per meter to maintain safe indoor conditions.

  9. Heat transfer mechanism with thin filaments including ceramic high temperature heat exchanger

    DOE Patents [OSTI]

    Im, K.H.; Ahluwalia, R.K.

    1994-10-18

    A radiative heat transfer mechanism in a furnace is described having burners through which pulverized coal and air are burned producing combustion gases and contaminants. A plurality of elongated conduits are positioned inside the furnace proximate to the burners generally parallel to the flow of combustion gases in the furnace. A plurality of thin filaments are inside each of the elongated hollow conduits, the filaments having diameters in the range of from about 1 micrometer to about 1,000 micrometers and having an infrared radiation cross-section sufficient to cause the filaments to heat upon exposure to infrared radiation. Blower mechanism is associated with the elongated conduits for limiting the amount of soot and ash which deposit on the conduits to preserve the radiative and convective transfer of heat energy from the combustion gases to the conduits. 7 figs.

  10. Heat transfer mechanism with thin filaments including ceramic high temperature heat exchanger

    DOE Patents [OSTI]

    Im, Kwan H.; Ahluwalia, Rajesh K.

    1994-01-01

    A radiative heat transfer mechanism in a furnace having burners through which pulverized coal and air are burned producing combustion gases and contaminants. A plurality of elongated conduits are positioned inside the furnace proximate to the burners generally parallel to the flow of combustion gases in the furnace. A plurality of thin filaments are inside each of the elongated hollow conduits, the filaments having diameters in the range of from about 1 micrometer to about 1,000 micrometers and having an infrared radiation cross-section sufficient to cause the filaments to heat upon exposure to infrared radiation. Blower mechanism is associated with the elongated conduits for limiting the amount of soot and ash which deposit on the conduits to preserve the radiative and convective transfer of heat energy from the combustion gases to the conduits.

  11. Heat

    U.S. Energy Information Administration (EIA) Indexed Site

    Release date: April 2015 Revised date: May 2016 Heat pumps Furnaces Indiv- idual space heaters District heat Boilers Pack- aged heating units Other All buildings 87,093 80,078 11,846 8,654 20,766 5,925 22,443 49,188 1,574 Building floorspace (square feet) 1,001 to 5,000 8,041 6,699 868 1,091 1,747 Q 400 3,809 Q 5,001 to 10,000 8,900 7,590 1,038 1,416 2,025 Q 734 4,622 Q 10,001 to 25,000 14,105 12,744 1,477 2,233 3,115 Q 2,008 8,246 Q 25,001 to 50,000 11,917 10,911 1,642 1,439 3,021 213 2,707

  12. Coke oven gas injection to blast furnaces

    SciTech Connect (OSTI)

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L.

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  13. FFTF primary heat transport system heating, ventilating and air conditioning system experience

    SciTech Connect (OSTI)

    Umek, A.M.; Hicks, D.F.; Schweiger, D.L.

    1981-01-01

    FFTF cools its primary/in-containment sodium equipment cells by means of a forced nitrogen cooling system which exchanges heat with a water-glycol system. The nitrogen cooling system is also used to maintain an inert gas atmosphere in the cells containing sodium equipment. Sodium Piping and Components have installed electrical resistance heaters to maintain a minimum sodium temperature and stainless steel jacketed mineral insulation to reduce heat loss. Design features and test results of a comprehensive redesign of the HVAC and insulation system required to support long-term nuclear operations are discussed.

  14. Waking the sleeping giant: Introducing new heat exchanger technology into the residential air-conditioning marketplace

    SciTech Connect (OSTI)

    Chapp, T.; Voss, M.; Stephens, C.

    1998-07-01

    The Air Conditioning Industry has made tremendous strides in improvements to the energy efficiency and reliability of its product offerings over the past 40 years. These improvement can be attributed to enhancements of components, optimization of the energy cycle, and modernized and refined manufacturing techniques. During this same period, energy consumption for space cooling has grown significantly. In January of 1992, the minimum efficiency requirement for central air conditioning equipment was raised to 10 SEER. This efficiency level is likely to increase further under the auspices of the National Appliance Energy Conservation Act (NAECA). A new type of heat exchanger was developed for air conditioning equipment by Modine Manufacturing Company in the early 1990's. Despite significant advantages in terms of energy efficiency, dehumidification, durability, and refrigerant charge there has been little interest expressed by the air conditioning industry. A cooperative effort between Modine, various utilities, and several state energy offices has been organized to test and demonstrate the viability of this heat exchanger design throughout the nation. This paper will review the fundamentals of heat exchanger design and document this simple, yet novel technology. These experiences involving equipment retrofits have been documented with respect to the performance potential of air conditioning system constructed with PF{trademark} Heat Exchangers (generically referred to as microchannel heat exchangers) from both an energy efficiency as well as a comfort perspective. The paper will also detail the current plan to introduce 16 to 24 systems into an extended field test throughout the US which commenced in the Fall of 1997.

  15. Robustness analysis of an air heating plant and control law by using polynomial chaos

    SciTech Connect (OSTI)

    Colón, Diego; Ferreira, Murillo A. S.; Bueno, Átila M.; Balthazar, José M.; Rosa, Suélia S. R. F. de

    2014-12-10

    This paper presents a robustness analysis of an air heating plant with a multivariable closed-loop control law by using the polynomial chaos methodology (MPC). The plant consists of a PVC tube with a fan in the air input (that forces the air through the tube) and a mass flux sensor in the output. A heating resistance warms the air as it flows inside the tube, and a thermo-couple sensor measures the air temperature. The plant has thus two inputs (the fan's rotation intensity and heat generated by the resistance, both measured in percent of the maximum value) and two outputs (air temperature and air mass flux, also in percent of the maximal value). The mathematical model is obtained by System Identification techniques. The mass flux sensor, which is nonlinear, is linearized and the delays in the transfer functions are properly approximated by non-minimum phase transfer functions. The resulting model is transformed to a state-space model, which is used for control design purposes. The multivariable robust control design techniques used is the LQG/LTR, and the controllers are validated in simulation software and in the real plant. Finally, the MPC is applied by considering some of the system's parameters as random variables (one at a time, and the system's stochastic differential equations are solved by expanding the solution (a stochastic process) in an orthogonal basis of polynomial functions of the basic random variables. This method transforms the stochastic equations in a set of deterministic differential equations, which can be solved by traditional numerical methods (That is the MPC). Statistical data for the system (like expected values and variances) are then calculated. The effects of randomness in the parameters are evaluated in the open-loop and closed-loop pole's positions.

  16. Paired Straight Hearth Furnace

    SciTech Connect (OSTI)

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  17. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    2 Main Commercial Heating and Cooling Equipment as of 1995, 1999, and 2003 (Percent of Total Floorspace) (1) Heating Equipment 1995 1999 2003 (2) Cooling Equipment 1995 1999 2003 (2) Packaged Heating Units 29% 38% 28% Packaged Air Conditioning Units 45% 54% 46% Boilers 29% 29% 32% Individual Air Conditioners 21% 21% 19% Individual Space Heaters 29% 26% 19% Central Chillers 19% 19% 18% Furnaces 25% 21% 30% Residential Central Air Conditioners 16% 12% 17% Heat Pumps 10% 13% 14% Heat Pumps 12% 14%

  18. ISSUANCE 2015-07-27: Energy Conservation Program: Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment, Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program: Test Procedures for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment, Notice of Proposed Rulemaking

  19. Effect of residential air-to-air heat and moisture exchangers on indoor humidity

    SciTech Connect (OSTI)

    Barringer, C.G.; McGugan, C.A. )

    1989-01-01

    A project was undertaken to develop guidelines for the selection of residential heat and moisture recovery ventilation systems (HRVs) in order to maintain an acceptable indoor humidity for various climatic conditions. These guidelines were developed from reviews on ventilation requirements, HRV performance specifications, and from computer modeling. Space conditions within three house/occupancy models for several types of HRV were simulated for three climatic conditions (Lake Charles, LA; Seattle, WA; and Winnipeg, MB) in order to determine the impact of the HRVs on indoor relative humidity and space-conditioning loads. Results show that when reduction of cooling cost is the main consideration, exchangers with moisture recovery are preferable to sensible HRVs. For reduction of heating costs, moisture recovery should be done for ventilation rates greater than about 15 L/s and average winter temperatures less than about (minus) 10{degrees}C if internal moisture generation rates are low. For houses with higher ventilation rates and colder average winter temperatures, exchangers with moisture recovery should be used.

  20. Performance of a small underfed wood chip-fired stoker in a hot air-heated home

    SciTech Connect (OSTI)

    Schneider, M.H.

    1983-01-01

    The goal of the study was to provide space heat for a home using forest biomass presently not in demand by industry, and by using a convenient, automatic, low-emission heating system. A stoker firing wood chips was installed in a home, and chips were prepared for it from the residues of a softwood clearcut. Residues from 1 and a quarter acre provided enough fuel to heat the house for the heating season. The chip-fired heating system was convenient, maintained the house at whatever temperature was set on the room thermostat, and generated little creosote or wood smoke. It was better at converting fuel to heat than the previous combustion heating systems in the house, with steady-state combustion efficiency of approximately 75% and longer-term appliance efficiency of 69%. Electric energy required for heating hot water was reduced approximately 27% as a result of a preheating coil located in the chip-fired furnace. The major cause of heat interruptions was jamming of the stoker which occurred on the average of every 18 and a half days. Clearing such jams was simple. The system operated safely throughout the test period.

  1. ISSUANCE 2015-06-30: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Final Rule

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Final Rule

  2. ISSUANCE 2014-12-23: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards and Test Procedures for Commercial Heating, Air-Conditioning, and Water-Heating Equipment, Notice of Proposed Rulemaking

  3. Development of a Variable-Speed Residential Air-Source Integrated Heat Pump

    SciTech Connect (OSTI)

    Rice, C Keith; Shen, Bo; Munk, Jeffrey D; Ally, Moonis Raza; Baxter, Van D

    2014-01-01

    A residential air-source integrated heat pump (AS-IHP) is under development in partnership with a U.S. manufacturer. A nominal 10.6 kW (3-ton) cooling capacity variable-speed unit, the system provides both space conditioning and water heating. This multi-functional unit can provide domestic water heating (DWH) in either full condensing (FC) (dedicated water heating or simultaneous space cooling and water heating) or desuperheating (DS) operation modes. Laboratory test data were used to calibrate a vapor-compression simulation model for each mode of operation. The model was used to optimize the internal control options for efficiency while maintaining acceptable comfort conditions and refrigerant-side pressures and temperatures within allowable operating envelopes. Annual simulations were performed with the AS-IHP installed in a well-insulated house in five U.S. climate zones. The AS-IHP is predicted to use 45 to 60% less energy than a DOE minimum efficiency baseline system while meeting total annual space conditioning and water heating loads. Water heating energy use is lowered by 60 to 75% in cold to warmer climates, respectively. Plans are to field test the unit in Knoxville, TN.

  4. Vertical feed stick wood fuel burning furnace system

    DOE Patents [OSTI]

    Hill, Richard C.

    1984-01-01

    A new and improved stove or furnace for efficient combustion of wood fuel including a vertical feed combustion chamber for receiving and supporting wood fuel in a vertical attitude or stack, a major upper portion of the combustion chamber column comprising a water jacket for coupling to a source of water or heat transfer fluid and for convection circulation of the fluid for confining the locus of wood fuel combustion to the bottom of the vertical gravity feed combustion chamber. A flue gas propagation delay channel extending from the laterally directed draft outlet affords delayed travel time in a high temperature environment to assure substantially complete combustion of the gaseous products of wood burning with forced air as an actively induced draft draws the fuel gas and air mixture laterally through the combustion and high temperature zone. Active sources of forced air and induced draft are included, multiple use and circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  5. Combustion air preheating

    SciTech Connect (OSTI)

    Wells, T.A.; Petterson, W.C.

    1986-10-14

    This patent describes a process for steam cracking hydrocarbons to cracked gases in a tubular furnace heated by burning a mixture of fuel and combustion air and subsequently quenching the cracked gases. Waste heat is recovered in the form of high pressure steam and the combustion air is preheated prior to introduction into the furnace. The improvement described here comprises: (a) superheating the high pressure steam and expanding at least a portion of the superheated high pressure steam through a first turbine to produce shaft work and superheated medium pressure steam at a temperature between 260/sup 0/ and 465/sup 0/ C.; (b) expanding at least a portion of the superheated medium pressure steam through a second turbine to produce shaft work and low pressure steam at a temperature between 120/sup 0/ and 325/sup 0/ C.; and (c) preheating the combustion air by indirect heat exchange with at least a portion of the superheated medium pressure stream and at least a portion of the low pressure steam.

  6. 13 SEER Standard for Central Air Conditioners and Heat Pumps (released in AEO2005)

    Reports and Publications (EIA)

    2005-01-01

    In January 2004, after years of litigation in a case that pitted environmental groups and Attorneys General from 10 states against the U.S. Secretary of Energy, the U.S. Court of Appeals for the Second Circuit reestablished the central air conditioner and heat pump standard originally set in January 200. The Courts ruling, which struck down a May 2002 rollback of the 2001 standard to a 12 Seasonal Energy Efficiency Ratio (SEER) mandates that all new central air conditioners and heat pumps meet a 13 SEER standard by January 2006, requiring a 30% increase in efficiency relative to current law. The Annual Energy Outlook 2005 reference case incorporates the 13 SEER standard as mandated by the Courts ruling.

  7. Tips: Natural Gas and Oil Heating Systems | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Furnaces and boilers Oil-fired boilers and furnaces Gas-fired boilers and furnaces ... Federal tax credits are available for geothermal heat pumps through 2016. Learn more. Federal ...

  8. Furnace Pressure Controllers; Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 * September 2005 Industrial Technologies Program Furnace Pressure Controllers Furnace draft, or negative pres- sure, is created in fuel-fired furnaces when high temperature gases ...

  9. Purchasing Energy-Efficient Residential Furnaces | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnaces Purchasing Energy-Efficient Residential Furnaces The Federal Energy Management Program (FEMP) provides acquisition guidance for residential furnaces, a product category ...

  10. Air-Source Integrated Heat Pump for Near-Zero Energy Houses: Technology Status Report

    SciTech Connect (OSTI)

    Murphy, Richard W; Rice, C Keith; Baxter, Van D; Craddick, William G

    2007-07-01

    This report documents the development of an air-source integrated heat pump (AS-IHP) through the third quarter of FY2007. It describes the design, analyses and testing of the AS-IHP, and provides performance specifications for a field test prototype and proposed control strategy. The results obtained so far continue to support the AS-IHP being a promising candidate to meet the energy service needs for DOE's development of a Zero Energy Home (ZEH) by the year 2020.

  11. Cotton gin trash incinerator-air heat project. Consultant report (final)

    SciTech Connect (OSTI)

    Not Available

    1980-05-01

    The California Energy Commission has funded the final phase of a four year project resulting in development of a successful system for burning cotton gin trash as a fuel providing the heat for ginning. The incinerator - air heater system installed in Corcoran, California operates continuously throughout the ginning season. Trash feeding and burning rate is automatically controlled from the combustion temperature, hot air temperature is controlled by the drying needs, and ashes are automatically removed from the system and pneumatically conveyed to the disposal site. The system complies with state and county air pollution codes by means of baghouse collectors. Savings in fossil fuel and trash disposal costs have demonstrated the equipment system is feasible for a four year payback at large, well utilized gins.

  12. Recent improvements in casthouse practices at the Kwangyang blast furnaces

    SciTech Connect (OSTI)

    Jang, Y.S.; Han, K.W.; Kim, K.Y.; Cho, B.R.; Hur, N.S.

    1997-12-31

    POSCO`s Kwangyang blast furnaces have continuously carried out high production and low fuel operation under a high pulverized coal injection rate without complications since the Kwangyang No. 1 blast furnace was blown-in in 1987. The Kwangyang blast furnaces have focused on improving the work environment for the increase of competitive power in terms of increased production, cost savings, and management of optimum manpower through use of low cost fuel and raw material. At this time, the casthouse work lags behind most work in the blast furnace. Therefore, the Kwangyang blast furnaces have adopted a remote control system for the casthouse equipment to solve complications in the casthouse work due to high temperature and fumes. As the result, the casthouse workers can work in clean air and the number of workers has been reduced to 9.5 personnel per shift by reduction of the workload.

  13. 2014-02-07 Issuance: Certification of Commercial Heating, Ventilation, and Air-conditioning, Water Heating, and Refrigeration Equipment; Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register notice of proposed rulemaking regarding certification of commercial heating, ventilation, and air-conditioning, water-heating, and refrigeration equipment, as issued by the Deputy Assistant Secretary for Energy Efficiency on February 7, 2014.

  14. 2014-10-30 Issuance: Energy Conservation Program: Energy Conservation Standards for Residential Central Air Conditioners and Heat Pumps, Request for Information

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program: Energy Conservation Standards for Residential Central Air Conditioners and Heat Pumps, Request for Information

  15. ISSUANCE 2015-08-21: Energy Conservation Program: Test Procedures for Central Air Conditioners and Heat Pumps, Supplemental Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program: Test Procedures for Central Air Conditioners and Heat Pumps, Supplemental Notice of Proposed Rulemaking (version2)

  16. ISSUANCE 2015-06-08: Energy Conservation Program: Test Procedures for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps, Final Rule

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program: Test Procedures for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps, Final Rule

  17. ISSUANCE 2016-08-01: Energy Conservation Program: Corrction; Test Procedures for Central Air Conditioners and Heat Pumps, Supplemental Notice of Proposed Rulemaking

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Test Procedures for Central Air Conditioners and Heat Pumps, Supplemental Notice of Proposed Rulemaking

  18. ISSUANCE 2016-08-01: Energy Conservation Program: Test Procedures for Central Air Conditioners and Heat Pumps, Supplemental Notice of Proposed Rulemaking

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program: Test Procedures for Central Air Conditioners and Heat Pumps, Supplemental Notice of Proposed Rulemaking

  19. ISSUANCE 2015-06-30: Energy Conservation Program: Energy Conservation Standards for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps, Final Rule

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Energy Conservation Standards for Packaged Terminal Air Conditioners and Packaged Terminal Heat Pumps, Final Rule

  20. ISSUANCE 2015-8-28: Energy Conservation Program: Energy Conservation Standards for Single Package Vertical Air Conditioners and Single Package Vertical Heat Pumps, Final Rule

    Broader source: Energy.gov [DOE]

    Energy Conservation Program: Energy Conservation Standards for Single Package Vertical Air Conditioners and Single Package Vertical Heat Pumps, Final Rule

  1. Air-Cooled Heat Exchanger for High-Temperature Power Electronics: Preprint

    SciTech Connect (OSTI)

    Waye, S. K.; Lustbader, J.; Musselman, M.; King, C.

    2015-05-06

    This work demonstrates a direct air-cooled heat exchanger strategy for high-temperature power electronic devices with an application specific to automotive traction drive inverters. We present experimental heat dissipation and system pressure curves versus flow rate for baseline and optimized sub-module assemblies containing two ceramic resistance heaters that provide device heat fluxes. The maximum allowable junction temperature was set to 175 deg.C. Results were extrapolated to the inverter scale and combined with balance-of-inverter components to estimate inverter power density and specific power. The results exceeded the goal of 12 kW/L and 12 kW/kg for power density and specific power, respectively.

  2. Precision control of high temperature furnaces using an auxiliary power supply and charged particle current flow

    DOE Patents [OSTI]

    Pollock, G.G.

    1997-01-28

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. 5 figs.

  3. Precision control of high temperature furnaces using an auxiliary power supply and charged practice current flow

    DOE Patents [OSTI]

    Pollock, George G.

    1997-01-01

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved.

  4. Furnace Blower Performance Improvements - Building America Top...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnace Blower Performance Improvements - Building America Top Innovation Furnace Blower Performance Improvements - Building America Top Innovation This photo shows a ...

  5. Experimental evaluation of dry/wet air-cooled heat exchangers. Progress report

    SciTech Connect (OSTI)

    Hauser, S.G.; Gruel, R.L.; Huenefeld, J.C.; Eschbach, E.J.; Johnson, B.M.; Kreid, D.K.

    1982-08-01

    The ultimate goal of this project was to contribute to the development of improved cooling facilities for power plants. Specifically, the objective during FY-81 was to experimentally determine the thermal performance and operating characteristics of an air-cooled heat exchanger surface manufactured by the Unifin Company. The performance of the spiral-wound finned tube surface (Unifin) was compared with two inherently different platefin surfaces (one developed by the Trane Co. and the other developed by the HOETERV Institute) which were previously tested as a part of the same continuing program. Under dry operation the heat transfer per unit frontal area per unit inlet temperature difference (ITD) of the Unifin surface was 10% to 20% below that of the other two surfaces at low fan power levels. At high fan power levels, the performances of the Unifin and Trane surfaces were essentially the same, and 25% higher than the HOETERV surface. The design of the Unifin surface caused a significantly larger air-side pressure drop through the heat exchanger both in dry and deluge operation. Generally higher overall heat transfer coefficients were calculated for the Unifin surface under deluged operation. They ranged from 2.0 to 3.5 Btu/hr-ft/sup 2/-/sup 0/F as compared to less than 2.0 Btu hr-ft/sup 2/-/sup 0/F for the Trane and HOETERV surfaces under similar conditions. The heat transfer enhancement due to the evaporative cooling effect was also measureably higher with the Unifin surface as compared to the Trane surface. This can be primarily attributed to the better wetting characteristics of the Unifin surface. If the thermal performance of the surfaces are compared at equal face velocities, the Unifin surface is as much as 35% better. This method of comparison accounts for the wetting characteristics while neglecting the effect of pressure drop. Alternatively the surfaces when compared at equal pressure drop essentially the same thermal performance.

  6. Retrofit Integrated Space & Water Heating: Field Assessment, Minneapolis, Minnesota (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-05-01

    This project analyzed combined condensing water heaters or boilers and hydronic air coils to provide high efficiency domestic hot water and forced air space heating. Called 'Combi' systems, they provided similar space and water heating performance less expensively than installing two condensing appliances. The system's installed costs were cheaper than installing a condensing furnace and either a condensing tankless or condensing storage water heater. However, combi costs must mature and be reduced before they are competitive with a condensing furnace and power vented water heater (EF of 0.60). Better insulation and tighter envelopes are reducing space heating loads for new and existing homes. For many homes, decreased space heating loads make it possible for both space and domestic water heating loads to be provided with a single heating plant. These systems can also eliminate safety issues associated with natural draft appliances through the use of one common sealed combustion vent.

  7. An Analysis of Price Determination and Markups in the Air-Conditioning and Heating Equipment Industry

    SciTech Connect (OSTI)

    Dale, Larry; Millstein, Dev; Coughlin, Katie; Van Buskirk, Robert; Rosenquist, Gregory; Lekov, Alex; Bhuyan, Sanjib

    2004-01-30

    In this report we calculate the change in final consumer prices due to minimum efficiency standards, focusing on a standard economic model of the air-conditioning and heating equipment (ACHE) wholesale industry. The model examines the relationship between the marginal cost to distribute and sell equipment and the final consumer price in this industry. The model predicts that the impact of a standard on the final consumer price is conditioned by its impact on marginal distribution costs. For example, if a standard raises the marginal cost to distribute and sell equipment a small amount, the model predicts that the standard will raise the final consumer price a small amount as well. Statistical analysis suggest that standards do not increase the amount of labor needed to distribute equipment the same employees needed to sell lower efficiency equipment can sell high efficiency equipment. Labor is a large component of the total marginal cost to distribute and sell air-conditioning and heating equipment. We infer from this that standards have a relatively small impact on ACHE marginal distribution and sale costs. Thus, our model predicts that a standard will have a relatively small impact on final ACHE consumer prices. Our statistical analysis of U.S. Census Bureau wholesale revenue tends to confirm this model prediction. Generalizing, we find that the ratio of manufacturer price to final consumer price prior to a standard tends to exceed the ratio of the change in manufacturer price to the change in final consumer price resulting from a standard. The appendix expands our analysis through a typical distribution chain for commercial and residential air-conditioning and heating equipment.

  8. Air Source Heat Pumps for Cold Climate Applications: Recent U. S. R&D Results from IEA HPP Annex 41

    SciTech Connect (OSTI)

    Baxter, Van D; Groll, Dr. Eckhard A.; Shen, Bo

    2014-01-01

    Air source heat pumps are easily applied to buildings almost anywhere. They are widespread in milder climate regions but their use in cold regions is hampered due to low efficiency and heating capacity at cold outdoor temperatures. This article describes selected R&D activities aimed at improving their cold weather performance.

  9. Passive decay heat removal by natural air convection after severe accidents

    SciTech Connect (OSTI)

    Erbacher, F.J.; Neitzel, H.J.; Cheng, X.

    1995-09-01

    The composite containment proposed by the Research Center Karlsruhe and the Technical University Karlsruhe is to cope with severe accidents. It pursues the goal to restrict the consequences of core meltdown accidents to the reactor plant. One essential of this new containment concept is its potential to remove the decay heat by natural air convection and thermal radiation in a passive way. To investigate the coolability of such a passive cooling system and the physical phenomena involved, experimental investigations are carried out at the PASCO test facility. Additionally, numerical calculations are performed by using different codes. A satisfying agreement between experimental data and numerical results is obtained.

  10. Graphite electrode DC arc furnace. Innovative technology summary report

    SciTech Connect (OSTI)

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

  11. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    or steam for heating. Steam is distributed via pipes to steam radiators, and hot water can be distributed via baseboard radiators or radiant floor systems, or can heat air via a ...

  12. Heating, ventilating, and air conditioning deactivation thermal analysis of PUREX Plant

    SciTech Connect (OSTI)

    Chen, W.W.; Gregonis, R.A.

    1997-08-01

    Thermal analysis was performed for the proposed Plutonium Uranium Extraction Plant exhaust system after deactivation. The purpose of the analysis was to determine if enough condensation will occur to plug or damage the filtration components. A heat transfer and fluid flow analysis was performed to evaluate the thermal characteristics of the underground duct system, the deep-bed glass fiber filter No. 2, and the high-efficiency particulate air filters in the fourth filter building. The analysis is based on extreme variations of air temperature, relative humidity, and dew point temperature using 15 years of Hanford Site weather data as a basis. The results will be used to evaluate the need for the electric heaters proposed for the canyon exhaust to prevent condensation. Results of the analysis indicate that a condition may exist in the underground ductwork where the duct temperature can lead or lag changes in the ambient air temperature. This condition may contribute to condensation on the inside surfaces of the underground exhaust duct. A worst case conservative analysis was performed assuming that all of the water is removed from the moist air over the inside surface of the concrete duct area in the fully developed turbulent boundary layer while the moist air in the free stream will not condense. The total moisture accumulated in 24 hours is negligible. Water puddling would not be expected. The results of the analyses agree with plant operating experiences. The filters were designed to resist high humidity and direct wetting, filter plugging caused by slight condensation in the upstream duct is not a concern. 19 refs., 2 figs.

  13. Field evaluation of advanced controls for the retrofit of packaged air conditioners and heat pumps

    SciTech Connect (OSTI)

    Wang, Weimin; Katipamula, Srinivas; Ngo, Hung; Underhill, Ronald M.; Taasevigen, Danny J.; Lutes, Robert G.

    2015-09-01

    This paper documents the magnitude of energy savings achievable in the field by retrofitting existing packaged rooftop units (RTUs) with advanced control strategies not ordinarily used for RTUs. A total of 66 RTUs on 8 different buildings were retrofitted with a commercially available advanced controller for improving RTU operational efficiency. The controller features enhanced air-side economizer control, multi-speed fan control, and demand controlled ventilation. Of the 66 RTUs, 18 are packaged heat pumps and the rest are packaged air conditioners with gas heat. The eight buildings cover four building types and four climate conditions. Based on the data collected for about a whole year, the advanced controller reduced the normalized annual RTU energy consumption between 22% and 90%, with an average of 57% for all RTUs. The average fractional savings uncertainty was 12% at 95% confidence level. Normalized annual electricity savings were in the range between 0.47 kWh/h (kWh per hour of RTU operation) and 7.21 kWh/h, with an average of 2.39 kWh/h. RTUs greater than 53 kW and runtime greater than 14 hours per day had payback periods less than 3 years even at $0.05/kWh.

  14. Blast Furnace Granulated Coal Injection

    SciTech Connect (OSTI)

    1998-09-30

    Production levels on each furnace exceeded 7000 NTHM/day during July. The combined production of 14,326 was a result of lower coke rates and below average delay rates on both furnaces, The combined production was at its highest level since September 1997. In August, the combined productivity declined to less than 13,500 NTHM/day. Although D furnace maintained a production rate in excess of 7000 NTHM/day, C furnace was lower because of a castfloor breakout and subsequent five day repair from August 26-30. Despite the lower productivity in August, injected coal and furnace coke rates were very good during the month. During September, the operation was difficult as a result of higher delays on both furnaces. The combined average monthly delay rate was considerably above the twenty-month average of 113 minutes per day and the combined average monthly production was less than 14,000 NTHM/day. Higher furnace coke rates at lower coal injection levels also contributed to the decrease. Additionally, the coke rate on both furnaces was increased substantially and the injected coal rate was decreased in preparation for the high volatile Colorado coal trial that started on September 28. The furnace process results for this quarter are shown in Tables 1A and 1B. In addition, the last twelve months of injected coal and coke rates for each furnace are shown in Figures 1 and 2.

  15. Advanced variable speed air source integrated heat pump (AS-IHP) development - CRADA final report

    SciTech Connect (OSTI)

    Baxter, Van D.; Rice, C. Keith; Munk, Jeffrey D.; Ally, Moonis Raza; Shen, Bo

    2015-09-30

    Between August 2011 and September 2015, Oak Ridge National Laboratory (ORNL) and Nordyne, LLC (now Nortek Global HVAC LLC, NGHVAC) engaged in a Cooperative Research and Development Agreement (CRADA) to develop an air-source integrated heat pump (AS-IHP) system for the US residential market. Two generations of laboratory prototype systems were designed, fabricated, and lab-tested during 2011-2013. Performance maps for the system were developed using the latest research version of the DOE/ORNL Heat Pump Design Model, or HPDM, (Rice 1991; Rice and Jackson 2005; Shen et al 2012) as calibrated against the lab test data. These maps were the input to the TRNSYS (SOLAR Energy Laboratory, et al, 2010) system to predict annual performance relative to a baseline suite of equipment meeting minimum efficiency standards in effect in 2006 (combination of 13 SEER air-source heat pump (ASHP) and resistance water heater with Energy Factor (EF) of 0.9). Predicted total annual energy savings, while providing space conditioning and water heating for a tight, well insulated 2600 ft2 (242 m2) house at 5 U.S. locations, ranged from 46 to 61%, averaging 52%, relative to the baseline system (lowest savings at the cold-climate Chicago location). Predicted energy use for water heating was reduced 62 to 76% relative to resistance WH. Based on these lab prototype test and analyses results a field test prototype was designed and fabricated by NGHVAC. The unit was installed in a 2400 ft2 (223 m2) research house in Knoxville, TN and field tested from May 2014 to April 2015. Based on the demonstrated field performance of the AS-IHP prototype and estimated performance of a baseline system operating under the same loads and weather conditions, it was estimated that the prototype would achieve ~40% energy savings relative to the minimum efficiency suite. The estimated WH savings were >60% and SC mode savings were >50%. But estimated SH savings were only about 20%. It is believed that had the test

  16. Air-to-Water Heat Pumps With Radiant Delivery in Low-Load Homes

    SciTech Connect (OSTI)

    Backman, C.; German, A.; Dakin, B.; Springer, D.

    2013-12-01

    Space conditioning represents nearly 50% of average residential household energy consumption, highlighting the need to identify alternative cost-effective, energy-efficient cooling and heating strategies. As homes are better built, there is an increasing need for strategies that are particularly well suited for high performance, low load homes. ARBI researchers worked with two test homes in hot-dry climates to evaluate the in-situ performance of air-to-water heat pump (AWHP) systems, an energy efficient space conditioning solution designed to cost-effectively provide comfort in homes with efficient, safe, and durable operation. Two monitoring projects of test houses in hot-dry climates were initiated in 2010 to test this system. Both systems were fully instrumented and have been monitored over one year to capture complete performance data over the cooling and heating seasons. Results are used to quantify energy savings, cost-effectiveness, and system performance using different operating modes and strategies. A calibrated TRNSYS model was developed and used to evaluate performance in various climate regions. This strategy is most effective in tight, insulated homes with high levels of thermal mass (i.e. exposed slab floors).

  17. Air-to-Water Heat Pumps With Radiant Delivery in Low-Load Homes

    SciTech Connect (OSTI)

    Backman, C.; German, A.; Dakin, B.; Springer, D.

    2013-12-01

    Space conditioning represents nearly 50% of average residential household energy consumption, highlighting the need to identify alternative cost-effective, energy-efficient cooling and heating strategies. As homes are better built, there is an increasing need for strategies that are particularly well suited for high performance, low load homes. ARBI researchers worked with two test homes in hot-dry climates to evaluate the in-situ performance of air-to-water heat pump systems, an energy efficient space conditioning solution designed to cost-effectively provide comfort in homes with efficient, safe, and durable operation. Two monitoring projects of test houses in hot-dry climates were initiated in 2010 to test this system. Both systems were fully instrumented and have been monitored over one year to capture complete performance data over the cooling and heating seasons. Results are used to quantify energy savings, cost-effectiveness, and system performance using different operating modes and strategies. A calibrated TRNSYS model was developed and used to evaluate performance in various climate regions. This strategy is most effective in tight, insulated homes with high levels of thermal mass (i.e. exposed slab floors).

  18. HIGH TEMPERATURE MICROSCOPE AND FURNACE

    DOE Patents [OSTI]

    Olson, D.M.

    1961-01-31

    A high-temperature microscope is offered. It has a reflecting optic situated above a molten specimen in a furnace and reflecting the image of the same downward through an inert optic member in the floor of the furnace, a plurality of spaced reflecting plane mirrors defining a reflecting path around the furnace, a standard microscope supported in the path of and forming the end terminus of the light path.

  19. WaterFurnace Renewable Energy Inc formerly WaterFurnace Industries...

    Open Energy Info (EERE)

    WaterFurnace Renewable Energy Inc formerly WaterFurnace Industries Inc WFI Jump to: navigation, search Name: WaterFurnace Renewable Energy Inc (formerly: WaterFurnace Industries,...

  20. Plasma furnace treatment of metallurgical by-product streams

    SciTech Connect (OSTI)

    Whellock, J.G.; Heanley, C.P.; Chapman, C.S.

    1997-12-31

    It is a common misconception that plasma furnace technology only has application for exotic and very high temperature processes. With the increasing importance placed on waste minimization and the environmental constraints imposed on heavy metals present in byproducts from mainstream operations, plasma technology is finding widespread application. Tetronics is a premier supplier of plasma tundish heating systems for the steel industry. More recently the company has found growing interest in electric arc furnace dust treatment, lead blast furnace slag treatment and metal recovery, copper, nickel and cobalt scavenging from primary smelter slags, dross treatment, platinum group metals (PGM) recovery from catalysts and vitrification and detoxification of heavy metal contaminated waste byproducts. The principal advantages of the plasma arc technology are the close metallurgical control of the furnace environment, minimal off-gas handling requirements and overall high energy efficiency of the processes. A number of applications in the ferrous and non-ferrous metals industry are described.

  1. Solid oxide fuel cell power plant having a fixed contact oxidation catalyzed section of a multi-section cathode air heat exchanger

    DOE Patents [OSTI]

    Saito, Kazuo; Lin, Yao

    2015-02-17

    The multi-section cathode air heat exchanger (102) includes at least a first heat exchanger section (104), and a fixed contact oxidation catalyzed section (126) secured adjacent each other in a stack association. Cool cathode inlet air flows through cool air channels (110) of the at least first (104) and oxidation catalyzed sections (126). Hot anode exhaust flows through hot air channels (124) of the oxidation catalyzed section (126) and is combusted therein. The combusted anode exhaust then flows through hot air channels (112) of the first section (104) of the cathode air heat exchanger (102). The cool and hot air channels (110, 112) are secured in direct heat exchange relationship with each other so that temperatures of the heat exchanger (102) do not exceed 800.degree. C. to minimize requirements for using expensive, high-temperature alloys.

  2. Expert system for the design of heating, ventilating, and air-conditioning systems. Master's thesis

    SciTech Connect (OSTI)

    Camejo, P.J.

    1989-12-01

    Expert systems are computer programs that seek to mimic human reason. An expert system shelf, a software program commonly used for developing expert systems in a relatively short time, was used to develop a prototypical expert system for the design of heating, ventilating, and air-conditioning (HVAC) systems in buildings. Because HVAC design involves several related knowledge domains, developing an expert system for HVAC design requires the integration of several smaller expert systems known as knowledge bases. A menu program and several auxiliary programs for gathering data, completing calculations, printing project reports, and passing data between the knowledge bases are needed and have been developed to join the separate knowledge bases into one simple-to-use program unit.

  3. Cupola Furnace Computer Process Model

    SciTech Connect (OSTI)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  4. Modelica Library for Building Heating, Ventilation and Air-Conditioning Systems

    SciTech Connect (OSTI)

    Wetter, Michael

    2009-06-17

    This paper presents a freely available Modelica library for building heating, ventilation and air conditioning systems. The library is based on the Modelica.Fluid library. It has been developed to support research and development of integrated building energy and control systems. The primary applications are controls design, energy analysis and model-based operation. The library contains dynamic and steady-state component models that are applicable for analyzing fast transients when designing control algorithms and for conducting annual simulations when assessing energy performance. For most models, dimensional analysis is used to compute the performance for operating points that differ from nominal conditions. This allows parameterizing models in the absence of detailed geometrical information which is often impractical to obtain during the conceptual design phase of building systems. In the first part of this paper, the library architecture and the main classes are described. In the second part, an example is presented in which we implemented a model of a hydronic heating system with thermostatic radiator valves and thermal energy storage.

  5. A Tool for Life Cycle Climate Performance (LCCP) Based Design of Residential Air Source Heat Pumps

    SciTech Connect (OSTI)

    Beshr, Mohamed [University of Maryland, College Park; Aute, Vikrant [University of Maryland, College Park; Abdelaziz, Omar [ORNL; Fricke, Brian A [ORNL; Radermacher, Reinhard [University of Maryland, College Park

    2014-01-01

    A tool for the design of air source heat pumps (ASHP) based on their life cycle climate performance (LCCP) analysis is presented. The LCCP model includes direct and indirect emissions of the ASHP. The annual energy consumption of the ASHP is determined based on AHRI Standard 210/240. The tool can be used as an evaluation tool when the user inputs the required performance data based on the ASHP type selected. In addition, this tool has system design capability where the user inputs the design parameters of the different components of the heat pump and the tool runs the system simulation software to calculate the performance data. Additional features available in the tool include the capability to perform parametric analysis and sensitivity study on the system. The tool has 14 refrigerants, and 47 cities built-in with the option for the user to add more refrigerants, based on NIST REFPROP, and cities, using TMY-3 database. The underlying LCCP calculation framework is open source and can be easily customized for various applications. The tool can be used with any system simulation software, load calculation tool, and weather and emissions data type.

  6. ISSUANCE 2015-06-30: Appliance Standards and Rulemaking Federal Advisory Committee: Notice of Intent to Establish the Central Air Conditioners and Heat Pumps Working Group

    Broader source: Energy.gov [DOE]

    Appliance Standards and Rulemaking Federal Advisory Committee: Notice of Intent to Establish the Central Air Conditioners and Heat Pumps Working Group

  7. 2014-06-23 Issuance: Energy Conservation Standards for Walk-in Coolers and Freezers; Air-Conditioning, Heating, & Refrigeration Institute Petition for Reconsideration

    Broader source: Energy.gov [DOE]

    This document is the agency response to the Energy Conservation Standards for Walk-in Coolers and Freezers; Air-Conditioning, Heating, & Refrigeration Institute Petition for Reconsideration.

  8. Monitoring and evaluating ground-source heat pump. Final report

    SciTech Connect (OSTI)

    Stoltz, S.V.; Cade, D.; Mason, G.

    1996-05-01

    This report presents the measured performance of four advanced residential ground-source heat pump (GSHP) systems. The GSHP systems were developed by WaterFurnace International to minimize the need for electric resistance backup heating and featured multiple speed compressors, supplemental water heating, and at most sites, multiple-speed fans. Detailed data collected for a complete year starting in June 1994 shows that the advanced design is capable of maintaining comfort without the use of electric resistance backup heating. In comparison with a conventional air-source heat pump, the advanced-design GSHP reduced peak heating demand by more than 12 kilowatts (kW) per residence and provided energy savings. The report describes the cooling and heating season operation of the systems, including estimated seasonal efficiency, hours of operation, and load profiles for average days and peak days. The electrical energy input, cooling output, and efficiency are presented as a function of return air temperature and ground loop temperature.

  9. Long life hearth in blast furnace -- Kokura No. 2 B.F. of Sumitomo Metals

    SciTech Connect (OSTI)

    Yamamoto, Takaiku; Sunahara, Kouhei; Inada, Takanobu; Takatani, Kouji; Miyahara, Mitsuo; Sato, Yasusi; Hatano, Yasuhiko; Takata, Kouzo

    1997-12-31

    The factors elongating hearth life of Sumitomo Kokura No. 2 B.F. were investigated by use of an estimation system of the furnace hearth condition, which consisted of four mathematical simulation models. Lowered heat load operation together with integrated design of both refractories and cooling enabled the furnace life to be extended for over 16 years without severe damage in the hearth.

  10. Paired Straight Hearth Furnace | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines Injection Optimizing Blast Furnace Operation to Increase Efficiency ...

  11. Cost efficiency of flame-guniting the lining of open-hearth and electric steelmaking furnaces

    SciTech Connect (OSTI)

    Voronov, M.V.; Kozenko, N.I.; Moiseenko, V.D.; Bondarenko, A.G.

    1988-05-01

    The use of flame-guniting for lining repair to the open-hearth and electric steelmaking furnaces of a number of Soviet plants is reviewed. Equipment and technology for flame-guniting the lining of furnaces, which provide for both local and general repairs to the walls, roofs, and bottoms of furnaces, are discussed. Methods are given for calculating expenditures for repair work and determining the cost efficiency of flame guniting relative to the increased number of heats per lining life. Results are given from calculations of the projected cost-efficiency of using flame-guniting for furnace lining repair at the metallurgical plants of the Ukranian Ministry of Ferrous Metallurgy.

  12. Preheated Combustion Air (International Fact Sheet), Energy Tips-Process Heating, Process Heating Tip Sheet #1c

    SciTech Connect (OSTI)

    Not Available

    2010-10-01

    This English/Chinese international tip sheet provides information for optimizing industrial process heating systems and includes measurements in metric units.

  13. Transpired Solar Collector at NREL's Waste Handling Facility Uses Solar Energy to Heat Ventilation Air (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2010-09-01

    The transpired solar collector was installed on NREL's Waste handling Facility (WHF) in 1990 to preheat ventilation air. The electrically heated WHF was an ideal candidate for the this technology - requiring a ventilation rate of 3,000 cubic feet per meter to maintain safe indoor conditions.

  14. Commercialization of air conditioning heat pump/water heater. Final technical report, Volume 1: Transmittal documents; Executive summary; Project summary

    SciTech Connect (OSTI)

    1996-01-30

    This is the final technical report on a commercialization project for an air conditioning heat pump water heater. The objective of the project was to produce a saleable system which would be economically competitive with natural gas and cost effective with regard to initial cost versus annual operating costs. The development and commercialization of the system is described.

  15. Post combustion trials at Dofasco's KOBM furnace

    SciTech Connect (OSTI)

    Farrand, B.L.; Wood, J.E.; Goetz, F.J.

    1992-01-01

    Post combustion trials were conducted at Dofasco's 300 tonne KOBM furnace as part of the AISI Direct Steelmaking Program. The purpose of the project work was to measure the post combustion ratio (PCR) and heat transfer efficiency (HTE) of the post combustion reaction in a full size steelmaking vessel. A method of calculating PCR and HTE using off gas analysis and gas temperature was developed. The PCR and HTE were determined under normal operating conditions. Trials assessed the effect of lance height, vessel volume, foaming slag and pellet additions on PCR and HTE.

  16. Combustion in a multiburner furnace with selective flow of oxygen

    DOE Patents [OSTI]

    Bool, III, Lawrence E.; Kobayashi, Hisashi

    2004-03-02

    Improved operational characteristics such as improved fuel efficiency, reduction of NOx formation, reduction of the amount of unburned carbon in the ash, and lessened tendency to corrosion at the tube wall, in a multi-burner furnace are obtained by reducing the flow rate of combustion air to the burners and selectively individually feeding oxidant to only some of the burners.

  17. Global warming impacts of ozone-safe refrigerants and refrigeration, heating, and air-conditioning technologies

    SciTech Connect (OSTI)

    Fischer, S.; Sand, J.; Baxter, V.

    1997-12-01

    International agreements mandate the phase-out of many chlorine containing compounds that are used as the working fluid in refrigeration, air-conditioning, and heating equipment. Many of the chemical compounds that have been proposed, and are being used in place of the class of refrigerants eliminated by the Montreal Protocol are now being questioned because of their possible contributions to global warming. Natural refrigerants are put forth as inherently superior to manufactured refrigerants because they have very low or zero global warming potentials (GWPs). Questions are being raised about whether or not these manufactured refrigerants, primarily hydrofluorocarbons (HFCs), should be regulated and perhaps phased out in much the same manner as CFCs and HCFCs. Several of the major applications of refrigerants are examined in this paper and the results of an analysis of their contributions to greenhouse warming are presented. Supermarket refrigeration is shown to be an application where alternative technologies have the potential to reduce emissions of greenhouse gases (GHG) significantly with no clear advantage to either natural or HFC refrigerants. Mixed results are presented for automobile air conditioners with opportunities to reduce GHG emissions dependent on climate and comfort criteria. GHG emissions for hermetic and factory built systems (i.e. household refrigerators/freezers, unitary equipment, chillers) are shown to be dominated by energy use with much greater potential for reduction through efficiency improvements than by selection of refrigerant. The results for refrigerators also illustrate that hydrocarbon and carbon dioxide blown foam insulation have lower overall effects on GHG emissions than HFC blown foams at the cost of increased energy use.

  18. CWS-Fired Residential Warm-Air Heating System. Quarterly report, August 1, 1988--October 31, 1988

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1988-12-01

    Objective is to develop an economically viable coal-water slurry fueled furnace that is competitive with current oil and natural gas systems. During this period, which is the first quarter of Phase II, testing and evaluation of the second-generation furnace assembly continued. Emphasis was placed on integrated system performance and value engineering. Work also began on design and fabrication of a third-generation prototype furnace. A preliminary cost evaluation was accomplished.

  19. Energy-Efficient Supermarket Heating, Ventilation, and Air Conditioning in Humid Climates in the United States

    SciTech Connect (OSTI)

    Clark, J.

    2015-03-01

    Supermarkets are energy-intensive buildings that consume the greatest amount of electricity per square foot of building of any building type in the United States and represent 5% of total U.S. commercial building primary energy use (EIA 2005). Refrigeration and heating, ventilation, and air-conditioning (HVAC) systems are responsible for a large proportion of supermarkets’ total energy use. These two systems sometimes work together and sometimes compete, but the performance of one system always affects the performance of the other. To better understand these challenges and opportunities, the Commercial Buildings team at the National Renewable Energy Laboratory investigated several of the most promising strategies for providing energy-efficient HVAC for supermarkets and quantified the resulting energy use and costs using detailed simulations. This research effort was conducted on behalf of the U.S. Department of Energy (DOE) Commercial Building Partnerships (CBP) (Baechler et al. 2012; Parrish et al. 2013; Antonopoulos et al. 2014; Hirsch et al. 2014). The goal of CBP was to reduce energy use in the commercial building sector by creating, testing, and validating design concepts on the pathway to net zero energy commercial buildings. Several CBP partners owned or operated buildings containing supermarkets and were interested in optimizing the energy efficiency of supermarket HVAC systems in hot-humid climates. These partners included Walmart, Target, Whole Foods Market, SUPERVALU, and the Defense Commissary Agency.

  20. A model for thermally driven heat and air transport in passive solar buildings

    SciTech Connect (OSTI)

    Jones, G.F.; Balcomb, J.D.; Otis, D.R.

    1985-01-01

    A model for transient interzone heat and air flow transport in passive solar buildings is presented incorporating wall boundary layers in stratified zones, and with interzone transport via apertures (doors and windows). The model includes features that have been observed in measurements taken in more than a dozen passive solar buildings. The model includes integral formulations of the laminar and turbulent boundary layer equations for the vertical walls which are then coupled to a one-dimensional core model for each zone. The cores in each zone exchange mass and energy through apertures that are modeled by an orifice type equation. The procedure is transient in that time dependence is retained only in the core equations which are solved by an explicit method. The model predicts room stratification of about 2/sup 0/C/m (1.1/sup 0/F/ft) for a room-to-room temperature difference of 0.56/sup 0/C(1/sup 0/F) which is in general agreement with the data.

  1. Model for thermally driven heat and air transport in passive solar buildings

    SciTech Connect (OSTI)

    Jones, G.F.; Balcomb, J.D.; Otis, D.R.

    1985-01-01

    A model for transient interzone heat and air flow transport in passive solar buildings is presented incorporating wall boundary layers in stratified zones, and with interzone transport via apertures (doors and windows). The model includes features that have been observed in measurements taken in more than a dozen passive solar buildings. The model includes integral formulations of the laminar and turbulent boundary layer equations for the vertical walls which are then coupled to a one-dimensional core model for each zone. The cores in each zone exchange mass and energy through apertures that are modeled by an orifice type equation. The procedure is transient in that time dependence is retained only in the core equations which are solved by an explicit method. The model predicts room stratification of about 2/sup 0/C/m (1.1/sup 0/F/ft) for a room-to-room temperature difference of 0.56/sup 0/C(1/sup 0/F) which is in general agreement with the data. 38 references, 10 figures, 1 table.

  2. Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program

    Broader source: Energy.gov [DOE]

    The New Hampshire Public Utilities Commission (PUC) offers rebates of 30% of the installed cost of qualifying new residential bulk-fed, wood-pellet central heating boilers or furnaces. The maximum...

  3. Rebuilding of Rautaruukki blast furnaces

    SciTech Connect (OSTI)

    Kallo, S.; Pisilae, E.; Ojala, K.

    1997-12-31

    Rautaruukki Oy Raahe Steel rebuilt its blast furnaces in 1995 (BF1) and 1996 (BF2) after 10 year campaigns and production of 9,747 THM/m{sup 3} (303 NTHM/ft{sup 3}) and 9,535 THM/m{sup 3} (297 NTHM/ft{sup 3}), respectively. At the end of the campaigns, damaged cooling system and shell cracks were increasingly disturbing the availability of furnaces. The goal for rebuilding was to improve the cooling systems and refractory quality in order to attain a 15 year campaign. The furnaces were slightly enlarged to meet the future production demand. The blast furnace control rooms and operations were centralized and the automation and instrumentation level was considerably improved in order to improve the operation efficiency and to reduce manpower requirements. Investments in direct slag granulation and improved casthouse dedusting improved environmental protection. The paper describes the rebuilding.

  4. Variable frequency microwave furnace system

    DOE Patents [OSTI]

    Bible, D.W.; Lauf, R.J.

    1994-06-14

    A variable frequency microwave furnace system designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity for testing or other selected applications. The variable frequency microwave furnace system includes a microwave signal generator or microwave voltage-controlled oscillator for generating a low-power microwave signal for input to the microwave furnace. A first amplifier may be provided to amplify the magnitude of the signal output from the microwave signal generator or the microwave voltage-controlled oscillator. A second amplifier is provided for processing the signal output by the first amplifier. The second amplifier outputs the microwave signal input to the furnace cavity. In the preferred embodiment, the second amplifier is a traveling-wave tube (TWT). A power supply is provided for operation of the second amplifier. A directional coupler is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter is provided for measuring the power delivered to the microwave furnace. A second power meter detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load. 5 figs.

  5. Variable frequency microwave furnace system

    DOE Patents [OSTI]

    Bible, Don W.; Lauf, Robert J.

    1994-01-01

    A variable frequency microwave furnace system (10) designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity (34) for testing or other selected applications. The variable frequency microwave furnace system (10) includes a microwave signal generator (12) or microwave voltage-controlled oscillator (14) for generating a low-power microwave signal for input to the microwave furnace. A first amplifier (18) may be provided to amplify the magnitude of the signal output from the microwave signal generator (12) or the microwave voltage-controlled oscillator (14). A second amplifier (20) is provided for processing the signal output by the first amplifier (18). The second amplifier (20) outputs the microwave signal input to the furnace cavity (34). In the preferred embodiment, the second amplifier (20) is a traveling-wave tube (TWT). A power supply (22) is provided for operation of the second amplifier (20). A directional coupler (24) is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter (30) is provided for measuring the power delivered to the microwave furnace (32). A second power meter (26) detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load (28).

  6. Improving Process Heating System Performance: A Sourcebook for...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Dryers, Evaporators, Fans, Heat Exchangers, HVAC Systems, Pumps Author: Bela G. Liptak ... Modeling of Gas-Fired Furnaces and Boilers and Other Industrial Heating ...

  7. ASME N511-19XX, Standard for periodic in-service testing of nuclear air treatment, heating, ventilating and air conditioning systems

    SciTech Connect (OSTI)

    1997-08-01

    A draft version of the Standard is presented in this document. The Standard covers the requirements for periodic in-service testing of nuclear safety-related air treatment, heating, ventilating, and air conditioning systems in nuclear facilities. The Standard provides a basis for the development of test programs and does not include acceptance criteria, except in cases where the results of one test influence the performance of other tests. The Standard covers general inspection and test requirements, reference values, inspection and test requirements, generic tests, acceptance criteria, in-service test requirements, testing following an abnormal incident, corrective action requirements, and quality assurance. Mandatory appendices provide a visual inspection checklist and four test procedures. Non-mandatory appendices provide additional information and guidance on mounting frame pressure leak test procedure, corrective action, challenge gas substitute selection criteria, and test program development. 8 refs., 10 tabs.

  8. Buildings Energy Data Book: 5.3 Heating, Cooling, and Ventilation Equipment

    Buildings Energy Data Book [EERE]

    9 Major Commercial HVAC Equipment Lifetimes and Ages Median Equipment Type Lifetime Air Conditioners Through-the-Wall 15 Water-CooledPackage 24 (1) Roof-Top 15 Chillers Reciprocating 20 Centrifugal 25 (1) Absorption 23 Heat Pumps Air-to-Air 15 Water-to-Air 24 (1) Furnaces (gas or oil) 18 Boilers (gas or oil) Hot-Water 24 - 35 Steam 25 - 30 Unit Heaters Gas-Fired or Electric 13 Hot-Water or Steam 20 Cooling Towers (metal or wood) Metal 22 (1) Wood 20 Note(s): Source(s): 1) Data from 2005. All

  9. Development of a high-performance coal-fired power generating system with pyrolysis gas and char-fired high temperature furnace (HITAF). Quarterly progress report No. 6, April--June 1993

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    A concept for an advanced coal-fired combined-cycle power generating system is currently being developed. The first phase of this three-phase program consists of conducting the necessary research and development to define the system, evaluating the economic and technical feasibility of the concept, and preparing an R&D plan to develop the concept further. The system proposed to meet these goals is a combined-cycle system where air for a gas turbine is indirectly heated to approximately 1800{degree}F in furnaces fired with coal-derived fuels and then directly heated in a natural-gas-fired combustor to about 2400{degree}F. The system is based on a pyrolyzing process that converts the coal into a low-Btu fuel gas and char. The fuel gas is relatively clean, and it is fired to heat tube surfaces that are susceptible to corrosion and problems from ash deposition. In particular, the high-temperature air heater tubes, which will need to be a ceramic material, will be located in a separate furnace or region of a furnace that is exposed to combustion products from the low-Btu fuel gas only.

  10. Measure Guideline: Combination Forced-Air Space and Tankless Domestic Hot Water Heating Systems

    SciTech Connect (OSTI)

    Rudd, A.

    2012-08-01

    This document describes design and application guidance for combination space and tankless domestic hot water heating systems (combination systems) used in residential buildings, based on field evaluation, testing, and industry meetings conducted by Building Science Corporation. As residential building enclosure improvements continue to drive heating loads down, using the same water heating equipment for both space heating and domestic water heating becomes attractive from an initial cost and space-saving perspective. This topic is applicable to single- and multi-family residential buildings, both new and retrofitted.