National Library of Energy BETA

Sample records for furnace electric heat

  1. Heat treatment furnace

    DOE Patents [OSTI]

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  2. Innovative Energy Conservation Through Scrao Pre-heating in an Electric Arc Furnace 

    E-Print Network [OSTI]

    Dicion, A.

    2013-01-01

    This paper will present an innovative energy conservation technology for scrap pre-heating in an Electric Arc Furnace that is being implemented in an industrial facility in Ontario. The objective of the paper is to examine the electrical...

  3. Waste Heat Recovery from High Temperature Off-Gases from Electric Arc Furnace

    SciTech Connect (OSTI)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2014-01-01

    This article presents a study and review of available waste heat in high temperature Electric Arc Furnace (EAF) off gases and heat recovery techniques/methods from these gases. It gives details of the quality and quantity of the sensible and chemical waste heat in typical EAF off gases, energy savings potential by recovering part of this heat, a comprehensive review of currently used waste heat recovery methods and potential for use of advanced designs to achieve a much higher level of heat recovery including scrap preheating, steam production and electric power generation. Based on our preliminary analysis, currently, for all electric arc furnaces used in the US steel industry, the energy savings potential is equivalent to approximately 31 trillion Btu per year or 32.7 peta Joules per year (approximately $182 million US dollars/year). This article describes the EAF off-gas enthalpy model developed at Oak Ridge National Laboratory (ORNL) to calculate available and recoverable heat energy for a given stream of exhaust gases coming out of one or multiple EAF furnaces. This Excel based model calculates sensible and chemical enthalpy of the EAF off-gases during tap to tap time accounting for variation in quantity and quality of off gases. The model can be used to estimate energy saved through scrap preheating and other possible uses such as steam generation and electric power generation using off gas waste heat. This article includes a review of the historical development of existing waste heat recovery methods, their operations, and advantages/limitations of these methods. This paper also describes a program to develop and test advanced concepts for scrap preheating, steam production and electricity generation through use of waste heat recovery from the chemical and sensible heat contained in the EAF off gases with addition of minimum amount of dilution or cooling air upstream of pollution control equipment such as bag houses.

  4. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Currently, total electricity consumption of furnaces isthe total furnace electricity consumption and are primarilyto calculate the electricity consumption during cooling

  5. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Inc. Pigg, Scott. 2003. Electricity Use by New Furnaces: Astage furnaces offer national electricity savings, but withABORATORY Furnace Blower Electricity: National and Regional

  6. Heat pipes and use of heat pipes in furnace exhaust

    DOE Patents [OSTI]

    Polcyn, Adam D. (Pittsburgh, PA)

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  7. Next Generation Metallic Iron Nodule Technology in Electric Furnace...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Next Generation Metallic Iron Nodule Technology in Electric Furnace Steelmaking Next Generation Metallic Iron Nodule Technology in Electric Furnace Steelmaking This factsheet...

  8. Nitrogen Control in Electric Arc Furnace Steelmaking by Direct...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines Injection Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines...

  9. Waste Heat Recovery – Submerged Arc Furnaces (SAF) 

    E-Print Network [OSTI]

    O'Brien, T.

    2008-01-01

    designed consumes power and fuel that yields an energy efficiency of approximately 40% (Total Btu’s required to reduce to elemental form/ Btu Input). The vast majority of heat is lost to the atmosphere or cooling water system. The furnaces can be modified...

  10. Furnace Blower Electricity: National and Regional Savings Potential

    SciTech Connect (OSTI)

    Florida Solar Energy Center; Franco, Victor; Franco, Victor; Lutz, Jim; Lekov, Alex; Gu, Lixing

    2008-05-16

    Currently, total electricity consumption of furnaces is unregulated, tested at laboratory conditions using the DOE test procedure, and is reported in the GAMA directory as varying from 76 kWh/year to 1,953 kWh/year. Furnace blowers account for about 80percent of the total furnace electricity consumption and are primarily used to distribute warm air throughout the home during furnace operation as well as distribute cold air during air conditioning operation. Yet the furnace test procedure does not provide a means to calculate the electricity consumption during cooling operation or standby, which account for a large fraction of the total electricity consumption. Furthermore, blower electricity consumption is strongly affected by static pressure. Field data shows that static pressure in the house distribution ducts varies widely and that the static pressure used in the test procedure as well as the calculated fan power is not representative of actual field installations. Therefore, accurate determination of the blower electricity consumption is important to address electricity consumption of furnaces and air conditioners. This paper compares the potential regional and national energy savings of two-stage brushless permanent magnet (BPM) blower motors (the blower design option with the most potential savings that is currently available in the market) to single-stage permanent split capacitor (PSC) blower motors (the most common blower design option). Computer models were used to generate the heating and cooling loads for typical homes in 16 different climates which represent houses throughout the United States. The results show that the potential savings of using BPM motors vary by region and house characteristics, and are very strongly tied to improving house distribution ducts. Savings decrease dramatically with increased duct pressure. Cold climate locations will see savings even in the high static pressure duct situations, while warm climate locations will see less savings overall and negative savings in the high static pressure duct situations. Moderate climate locations will see little or no savings.

  11. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Broader source: Energy.gov (indexed) [DOE]

    Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance: A BestPractices Process Heating Technical Brief (November 2004) More...

  12. Waste Heat Reduction and Recovery for Improving Furnace Efficiency...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    gas heat losses can be calculated by the equation: Furnace exhaust heat losses W * Cp * (T exhaust - T ambient) Where: * W Mass of the exhaust gases * Cp Specific heat of...

  13. Furnace

    SciTech Connect (OSTI)

    Cooke, J.C.; Tilley, F.H.

    1983-06-14

    Pieces of shredded tires are fed into the top of a vertical pyrolyzing furnace in a measured amount using a weighing hopper feed mechanism. Heated gas is introduced through inlet and pyrolyzing the tire pieces on a countercurrent flow principle to produce useful hydrocarbon volatiles and residues. The pyrolyzed residue including tire reinforcing wires are efficiently removed from the furnace by a plurality of downwardly inclined screw conveyors disposed in troughs. Each screw conveyor extends into an inclined conduit and discharges into a vertical branch conduit disposed at least partially within the cross-section of the furnace so that even discharge of the pyrolyzed residue is ensured by the combined action of gravity and the screw conveyors.

  14. Energy Savings in Electric Arc Furnace Melting 

    E-Print Network [OSTI]

    Lubbeck, W.

    1982-01-01

    Arc furnace melting which at one time was almost exclusively used to produce alloy steel and steel castings is now widely accepted in the industry as an efficient process to produce all types of steel and iron. Presently, about 28% of steel...

  15. Loop formation in graphitic nanoribbon edges using furnace heating or Joule heating

    E-Print Network [OSTI]

    Jia, Xiaoting

    Here the authors report the use of either furnace heating or Joule heating to pacify the exposed graphene edges by loop formation in a novel graphitic nanoribbonmaterial, grown by chemical vapor deposition. The edge energy ...

  16. Electricity and Natural Gas Efficiency Improvements for Residential Gas Furnaces in the U.S.

    E-Print Network [OSTI]

    Lekov, Alex; Franco, Victor; Meyers, Steve; McMahon, James E.; McNeil, Michael; Lutz, Jim

    2006-01-01

    offsets the sizable electricity savings. References TitleElectricity and Natural Gas Efficiency Improvements forfueled by natural gas. Electricity consumption by a furnace

  17. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Star Program). 2006. Furnace Specification Rulemaking.spec. 2006. EPA Furnace Specification http://2007. Comparing Residential Furnace Blowers for Rating and

  18. Tube furnace

    DOE Patents [OSTI]

    Foster, Kenneth G. (Livermore, CA); Frohwein, Eugene J. (San Ramon, CA); Taylor, Robert W. (Livermore, CA); Bowen, David W. (Livermore, CA)

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  19. Improving the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs, and Side Vents

    Broader source: Energy.gov [DOE]

    This factsheet describes the benefits of a high-performance aluminum bronze alloy to basic oxygen furnace and electric arc furnace components such as hoods, roofs, and side vents.

  20. Evaluation of heat flux through blast furnace shell with attached sensors

    SciTech Connect (OSTI)

    Han, J.W. [Kyonggi Univ., Suwon, Kyonggi (Korea, Republic of). Dept. of Materials Engineering; Lee, J.H.; Suh, Y.K. [POSCO, Kwangyang, Cheonnam (Korea, Republic of). Technical Research Labs.

    1996-12-31

    Plant trials to evaluate heat fluxes through a lining/cooling system of a blast furnace were conducted in order to realize the cooling efficiency of the blast furnace under operation. For this purpose, several experiments to measure the in-furnace gas temperatures were cautiously made, and numerical simulations for the temperature distributions over the blast furnace shell and cooling/lining systems were also carried out.

  1. Global heat transfer analysis in Czochralski silicon furnace with radiation on curved specular surfaces

    E-Print Network [OSTI]

    Guo, Zhixiong "James"

    Global heat transfer analysis in Czochralski silicon furnace with radiation on curved specular method are adopted to solve the global heat transfer and the radiative heat exchange, respectively rate QJ diffuse radiation heat transfer rate QX net rate of radiative heat loss QT heat generation rate

  2. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of ITP fact sheet about installing Waste Heat Recovery Systems for Fuel-Fired Furnaces. For most fuel-fired heating equipment, a large amount of the heat supplied is wasted as exhaust or flue gases. In furnaces, air and fuel are mixed and burned to generate heat, some of which is transferred to the heating device and its load. When the heat transfer reaches its practical limit, the spent combustion gases are removed from the furnace via a flue or stack. At this point, these gases still hold considerable thermal energy. In many systems, this is the greatest single heat loss. The energy efficiency can often be increased by using waste heat gas recovery systems to capture and use some of the energy in the flue gas. For natural gas-based systems, the amount of heat contained in the flue gases as a percentage of the heat input in a heating system can be estimated by using Figure 1. Exhaust gas loss or waste heat depends on flue gas temperature and its mass flow, or in practical terms, excess air resulting from combustion air supply and air leakage into the furnace. The excess air can be estimated by measuring oxygen percentage in the flue gases.

  3. Three-Dimensional Flow and Thermal Structures in Glass Melting Furnaces. Part I. Effects of the Heat Flux Distribution.

    E-Print Network [OSTI]

    Pilon, Laurent

    Three-Dimensional Flow and Thermal Structures in Glass Melting Furnaces. Part I. Effects in the molten glass bath of a typical glass melting furnace with a throat but without air bubblers or electric constant. The main purpose of the work is to evaluate the capability of the furnace operators to control

  4. Optical emission from a small scale model electric arc furnace in 250-600 nm region

    SciTech Connect (OSTI)

    Maekinen, A.; Tikkala, H.; Aksela, H.; Niskanen, J.

    2013-04-15

    Optical emission spectroscopy has been for long proposed for monitoring and studying industrial steel making processes. Whereas the radiative decay of thermal excitations is always taking place in high temperatures needed in steel production, one of the most promising environment for such studies are electric arc furnaces, creating plasma in excited electronic states that relax with intense characteristic emission in the optical regime. Unfortunately, large industrial scale electric arc furnaces also present a challenging environment for optical emission studies and application of the method is not straightforward. To study the usability of optical emission spectroscopy in real electric arc furnaces, we have developed a laboratory scale DC electric arc furnace presented in this paper. With the setup, optical emission spectra of Fe, Cr, Cr{sub 2}O{sub 3}, Ni, SiO{sub 2}, Al{sub 2}O{sub 3}, CaO, and MgO were recorded in the wavelength range 250-600 nm and the results were analyzed with the help of reference data. The work demonstrates that using characteristic optical emission, obtaining in situ chemical information from oscillating plasma of electric arc furnaces is indeed possible. In spite of complications, the method could possibly be applied to industrial scale steel making process in order to improve its efficiency.

  5. Consolidated Electric Cooperative- Heat Pump and Water Heating Rebates

    Office of Energy Efficiency and Renewable Energy (EERE)

    Consolidated Electric Cooperative provides rebates to residential customers who install electric water heaters, dual-fuel heating system or geothermal heat pumps. A dual-fuel heating systems...

  6. Sodium heat engine electrical feedthrough

    DOE Patents [OSTI]

    Weber, Neill (Dearborn, MI)

    1985-01-01

    A thermoelectric generator device which converts heat energy to electrical energy. An alkali metal is used with a solid electrolyte and a hermetically sealed feedthrough structure.

  7. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    SciTech Connect (OSTI)

    Dhakal, Pashupati; Ciovati, Gianluigi; Myneni, Ganapati Rao [Jefferson Lab, Newport News, Virginia 23606 (United States); Rigby, Wayne [Specialty Vacuum, Placitas, New Mexico 87043 (United States); Wallace, John [Casting Analysis Corporation, Weyers Cave, Virginia 24468 (United States)

    2012-06-15

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 Degree-Sign C) and high ({approx}800 Degree-Sign C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 Degree-Sign C with a maximum pressure of {approx}1 Multiplication-Sign 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 Degree-Sign C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 Degree-Sign C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  8. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities

    SciTech Connect (OSTI)

    Pashupati Dhakal, Gianluigi Ciovati, Wayne Rigby, John Wallace, Ganapati Rao Myneni

    2012-06-01

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low ({approx}120 deg C) and high ({approx}800 deg C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 deg C with a maximum pressure of {approx}1 x 10{sup -5} Torr and the maximum achievable temperature is estimated to be higher than 2000 deg C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 deg C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of {approx}2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  9. Electric Resistance Heating | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    about 30% of the fuel's energy into electricity. Because of electricity generation and transmission losses, electric heat is often more expensive than heat produced in homes or...

  10. Furnace Blower Electricity: National and Regional Savings Potential

    E-Print Network [OSTI]

    Franco, Victor; Florida Solar Energy Center

    2008-01-01

    Solar Energy Center ABSTRACT Currently, total electricityElectricity: National and Regional Savings Potential Victor Franco, James Lutz, Alex Lekov, and Lixing Gu (Florida Solar Energy

  11. Heat Recovery From Arc Furnaces Using Water Cooled Panels 

    E-Print Network [OSTI]

    Darby, D. F.

    1987-01-01

    located on the intake air side of the gas burners. From the heat/vent units, the glycol is re turned via the glycol return piping (GWHR) to the secondary side of the water to glycol heat exchanger HE-I, and then back to the surge tank. The system... stream_source_info ESL-IE-87-09-17.pdf.txt stream_content_type text/plain stream_size 21344 Content-Encoding ISO-8859-1 stream_name ESL-IE-87-09-17.pdf.txt Content-Type text/plain; charset=ISO-8859-1 HEAT RECOVERY FROM...

  12. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOE Patents [OSTI]

    Gerdemann, Stephen J. (Albany, OR); White, Jack C. (Albany, OR)

    1999-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  13. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOE Patents [OSTI]

    Gerdemann, S.J.; White, J.C.

    1998-08-04

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag. 1 fig.

  14. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOE Patents [OSTI]

    Gerdemann, Stephen J. (Albany, OR); White, Jack C. (Albany, OR)

    1998-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  15. New Whole-House Solutions Case Study: Hydronic Heating Coil Versus Propane Furnace, Rehoboth Beach, Delaware

    SciTech Connect (OSTI)

    2014-01-01

    In this project involving two homes, the IBACOS team evaluated the performance of the two space conditioning systems and the modeled efficiency of the two tankless domestic hot water systems relative to actual occupant use. Each house was built by Insight Homes and is 1,715-ft2 with a single story, three bedrooms, two bathrooms, and the heating, ventilation, and air conditioning systems and ductwork located in conditioned crawlspaces. The standard house, which the builder offers as its standard production house, uses an air source heat pump (ASHP) with supplemental propane furnace heating. The Building America test house uses the same ASHP unit with supplemental heat provided by the DHW heater (a combined DHW and hydronic heating system, where the hydronic heating element is in the air handler).

  16. Electric Adsorption Heat Pump for Electric Vehicles: Electric-Powered Adsorption Heat Pump for Electric Vehicles

    SciTech Connect (OSTI)

    2011-11-21

    HEATS Project: PNNL is developing a new class of advanced nanomaterial called an electrical metal organic framework (EMOF) for EV heating and cooling systems. The EMOF would function similar to a conventional heat pump, which circulates heat or cold to the cabin as needed. However, by directly controlling the EMOF's properties with electricity, the PNNL design is expected to use much less energy than traditional heating and cooling systems. The EMOF-based heat pumps would be light, compact, efficient, and run using virtually no moving parts.

  17. Electricity and Natural Gas Efficiency Improvements for Residential Gas Furnaces in the U.S.

    E-Print Network [OSTI]

    Lekov, Alex; Franco, Victor; Meyers, Steve; McMahon, James E.; McNeil, Michael; Lutz, Jim

    2006-01-01

    of Residential Central Furnaces and Boilers, October, 2003.Conservation Standards for Residential Furnaces and Boilers;Proposed Rule Furnace and Boiler Advanced Notice of Proposed

  18. Sodium heat engine electrical feedthrough

    DOE Patents [OSTI]

    Weber, N.

    1985-03-19

    A thermoelectric generator device which converts heat energy to electrical energy is disclosed. An alkali metal is used with a solid electrolyte and a hermetically sealed feedthrough structure. 4 figs.

  19. RADIATION HEAT TRANSFER ENVIRONMENT IN FIRE AND FURNACE TESTS OF RADIOACTIVE MATERIALS PAKCAGES

    SciTech Connect (OSTI)

    Smith, A

    2008-12-31

    The Hypothetical Accident Conditions (HAC) sequential test of radioactive materials packages includes a thermal test to confirm the ability of the package to withstand a transportation fire event. The test specified by the regulations (10 CFR 71) consists of a 30 minute, all engulfing, hydrocarbon fuel fire, with an average flame temperature of at least 800 C. The requirements specify an average emissivity for the fire of at least 0.9, which implies an essentially black radiation environment. Alternate test which provide equivalent total heat input at the 800 C time averaged environmental temperature may also be employed. When alternate tests methods are employed, such as furnace or gaseous fuel fires, the equivalence of the radiation environment may require justification. The effects of furnace and open confinement fire environments are compared with the regulatory fire environment, including the effects of gases resulting from decomposition of package overpack materials. The results indicate that furnace tests can produce the required radiation heat transfer environment, i.e., equivalent to the postulated pool fire. An open enclosure, with transparent (low emissivity) fire does not produce an equivalent radiation environment.

  20. On the long-term correlations and multifractal properties of electric arc furnace time series

    E-Print Network [OSTI]

    Livi, Lorenzo; Rizzi, Antonello; Sadeghian, Alireza

    2015-01-01

    In this paper, we study long-term correlations and multifractal properties elaborated from time series of three-phase current signals coming from an industrial electric arc furnace plant. Implicit sinusoidal trends are suitably detected in the scaling of the fluctuation function of such time series. Time series are then initially filtered via a Fourier based analysis, removing hence such strong periodicities. In the filtered time series we detected long-term, positive correlations. The presence of persistent correlations is in agreement with the typical V--I characteristic (hysteresis) of the electric arc furnace, justifying thus the memory effects found in the current time series. The multifractal signature is strong enough in the filtered time series to be effectively classified as multifractal.

  1. Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

    SciTech Connect (OSTI)

    Paul A Demkowicz; Paul Demkowicz; David V Laug

    2010-10-01

    Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

  2. Electric Resistance Heating Basics | Department of Energy

    Office of Environmental Management (EM)

    heated hot water in an insulated storage tank is another thermal storage option. Control Systems All types of electric resistance heating are controlled through some type...

  3. Electric Resistance Heating | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    much heat could cause control problems, such as the accidental overheating of your home. Control Systems All types of electric resistance heating are controlled through some type...

  4. Hydronic Heating Coil Versus Propane Furnace, Rehoboth Beach, Delaware (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-01-01

    Insight Homes constructed two houses in Rehoboth Beach, Delaware, with identical floor plans and thermal envelopes but different heating and domestic hot water (DHW) systems. Each house is 1,715-ft2 with a single story, three bedrooms, two bathrooms, and the heating, ventilation, and air conditioning (HVAC) systems and ductwork located in conditioned crawlspaces. The standard house, which the builder offers as its standard production house, uses an air source heat pump (ASHP) with supplemental propane furnace heating. The Building America test house uses the same ASHP unit with supplemental heat provided by the DHW heater (a combined DHW and hydronic heating system, where the hydronic heating element is in the air handler). Both houses were occupied during the test period. Results indicate that efficiency of the two heating systems was not significantly different. Three issues dominate these results; lower system design performance resulting from the indoor refrigerant coil selected for the standard house, an incorrectly functioning defrost cycle in the standard house, and the low resolution of the natural gas monitoring equipment. The thermal comfort of both houses fell outside the ASHRAE Standard 55 heating range but was within the ACCA room-to-room temperature range when compared to the thermostat temperature. The monitored DHW draw schedules were input into EnergyPlus to evaluate the efficiency of the tankless hot water heater model using the two monitored profiles and the Building America House Simulation Protocols. The results indicate that the simulation is not significantly impacted by the draw profiles.

  5. Furnace assembly

    DOE Patents [OSTI]

    Panayotou, Nicholas F. (Kennewick, WA); Green, Donald R. (Richland, WA); Price, Larry S. (Pittsburg, CA)

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  6. Toughened Graphite Electrode for High Heat Electric Arc Furnaces - Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power AdministrationRobust,Field-effectWorking With U.S.Week DayDr.Theories81 toDepartmentDo7.1 7.0Totally

  7. Furnaces and Boilers

    Broader source: Energy.gov [DOE]

    Most Americans heat their homes with a furnace or boiler, and high-efficiency models of all types of furnaces and boilers are available. Is it time for an upgrade?

  8. EA-1892: Direct Final Rule Energy Conservation Standards for Residential Furnaces and Residential Central Air Conditioners & Heat Pumps

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal to adopt energy conservation standards for various consumer products and certain commercial and industrial equipment, including residential furnaces and residential air conditioners and heat pumps, as required by the Energy Policy and Conservation Act, as amended (42 U.S.C. 6291 et seq.)

  9. Portland General Electric- Heat Pump Rebate Program

    Broader source: Energy.gov [DOE]

    Portland General Electric's (PGE) Heat Pump Rebate Program offers residential customers a $200 rebate for an energy-efficient heat pump installed to PGE’s standards by a PGE-approved contractor....

  10. Electric Driven Heat Pumps in Distillation Processes 

    E-Print Network [OSTI]

    Harris, G. E.

    1983-01-01

    Radian Corporation, under contract to the Electric Power Research Institute, has recently completed a study of the potential range of application for retrofitting electric driven heat pumps to existing distillation columns. ...

  11. Valley Electric Association- Solar Water Heating Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    Valley Electric Association (VEA), a nonprofit member owned cooperative, developed the domestic solar water heating program to encourage energy efficiency at the request of the membership. VEA...

  12. Aluminum Bronze Alloys to Improve the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs and Side Vents.

    SciTech Connect (OSTI)

    Lawrence C. Boyd Jr.; Dr. Vinod K. Sikka

    2006-12-29

    Energy Industries of Ohio was the lead organization for a consortium that examined the current situation involving the service life of electric arc and basic oxygen furnace hoods, roofs and side vents. Republic Engineered Products (REP), one of the project partners, installed a full-scale Al-Bronze “skirt” in their BOF at their Lorain OH facility, believed to be the first such installation of this alloy in this service. In 24 months of operation, the Al-Bronze skirt has processed a total of 4,563 heats, requiring only 2 shutdowns for maintenance, both related to physical damage to the skirt from operational mishaps. Yearly energy savings related to the REP facility are projected to be ~ 10 billion Btu's with significant additional environmental and productivity benefits. In recognition of the excellent results, this project was selected as the winner of the Ohio’s 2006 Governor’s Award for Excellence in Energy, the state’s award for outstanding achievements in energy efficiency.

  13. Furnace and Boiler Basics | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces...

  14. Electrical assembly having heat sink protrusions

    DOE Patents [OSTI]

    Rinehart, Lawrence E. (Lake Oswego, OR); Romero, Guillermo L. (Phoenix, AZ)

    2009-04-21

    An electrical assembly, comprising a heat producing semiconductor device supported on a first major surface of a direct bond metal substrate that has a set of heat sink protrusions supported by its second major surface. In one preferred embodiment the heat sink protrusions are made of the same metal as is used in the direct bond copper.

  15. Zone heated diesel particulate filter electrical connection

    DOE Patents [OSTI]

    Gonze, Eugene V. (Pinckney, MI); Paratore, Jr., Michael J. (Howell, MI)

    2010-03-30

    An electrical connection system for a particulate filter is provided. The system includes: a particulate filter (PF) disposed within an outer shell wherein the PF is segmented into a plurality of heating zones; an outer mat disposed between the particulate filter and the outer shell; an electrical connector coupled to the outer shell of the PF; and a plurality of printed circuit connections that extend along the outer surface of the PF from the electrical connector to the plurality of heating zones.

  16. A Ceramic Waste Heat Recovery System on a Rotary Forge Furnace: An Installation and Operating History 

    E-Print Network [OSTI]

    Young, S. B.; Campbell, T. E.; Worstell, T. M.

    1981-01-01

    heavy duty high temperature ceramic tube recuperator and five high temperature recirculating burners. The energy conservation system was retrofitted onto a rotary hearth furnace with an inside diameter of 11' 5'' (3.5m) and an available hearth area...

  17. Materials and Heat Transport in Electrical Engineering

    E-Print Network [OSTI]

    Saskatchewan, University of

    EE 271.3 Materials and Heat Transport in Electrical Engineering Department of Electrical of the above concepts in electrical engineering. Practicum based on these topics. Prerequisites: CHEM 114 and Computer Engineering Winter 2015 Description: Basic concepts in materials science. Crystalline and non

  18. Paired Straight Hearth Furnace | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Nitrogen Control in Electric Arc Furnace Steelmaking by Direct Reduced Iron Fines Injection Optimizing Blast Furnace Operation to Increase...

  19. Electrically heated DPF start-up strategy

    DOE Patents [OSTI]

    Gonze, Eugene V [Pinckney, MI; Ament, Frank [Troy, MI

    2012-04-10

    An exhaust system that processes exhaust generated by an engine has a diesel particulate filter (DPF) that is disposed downstream of the engine and that filters particulates in the exhaust. An electrical heater is disposed upstream of the DPF and selectively heats the exhaust to initiate combustion of the particulates. Heat generated by combustion of particulates in the heater induces combustion of particulates within the DPF. A control module selectively enables current flow to the electrical heater for an initial period of a DPF regeneration cycle, and limits exhaust flow while the electrical heater is heating to a predetermined soot combustion temperature.

  20. Thermoelectric Conversion of Waste Heat to Electricity in an...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Conversion of Waste Heat to Electricity in an IC Engine-Powered Vehicle Thermoelectric Conversion of Waste Heat to Electricity in an IC Engine Powered Vehicle...

  1. Lakeland Electric- Solar Water Heating Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    Lakeland Electric, a municipal utility in Florida, is the nation's first utility to offer solar-heated domestic hot water on a "pay-for-energy" basis. The utility has contracted with a solar...

  2. Edmond Electric- Residential Heat Pump Rebate Program

    Broader source: Energy.gov [DOE]

    Edmond Electric offers rebates to residential customers who install energy-efficient heat pumps. This program applies to installations in both new and existing residential homes and complexes. Air...

  3. Laboratory Evaluation of Residential Furnace Blower Performance

    E-Print Network [OSTI]

    Walker, Iain S.; Lutz, Jim D.

    2005-01-01

    Electricity Use by New Furnaces: A Wisconsin Field Study,of Airflow in Residential Furnaces. , LBNL-53947 CMHC. 1993.B. 2002. The Impact of ECM furnace motors on natural gas use

  4. Indoor unit for electric heat pump

    DOE Patents [OSTI]

    Draper, R.; Lackey, R.S.; Fagan, T.J. Jr.; Veyo, S.E.; Humphrey, J.R.

    1984-05-22

    An indoor unit for an electric heat pump is provided in modular form including a refrigeration module, an air mover module, and a resistance heat package module, the refrigeration module including all of the indoor refrigerant circuit components including the compressor in a space adjacent the heat exchanger, the modules being adapted to be connected to air flow communication in several different ways as shown to accommodate placement of the unit in various orientations. 9 figs.

  5. Harvesting Electricity From Wasted Heat

    ScienceCinema (OSTI)

    Schwede, Jared

    2014-07-16

    Scientists as SLAC National Laboratory explain the concept, Photon Enhanced Thermionic Emission (PETE), and how this process can capture more energy from photovoltaic panels by harnessing heat energy from sunlight.

  6. Harvesting Electricity From Wasted Heat

    SciTech Connect (OSTI)

    Schwede, Jared

    2014-06-30

    Scientists as SLAC National Laboratory explain the concept, Photon Enhanced Thermionic Emission (PETE), and how this process can capture more energy from photovoltaic panels by harnessing heat energy from sunlight.

  7. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOE Patents [OSTI]

    Kinosz, Michael J. (Apollo, PA); Meyer, Thomas N. (Murrysville, PA)

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  8. Climate, extreme heat, and electricity demand in California

    E-Print Network [OSTI]

    Miller, N.L.

    2008-01-01

    warming and electricity demand: A study of California.Extreme Heat, and Electricity Demand in California Norman L.high temperature and electricity demand for air-conditioned

  9. High pressure furnace

    DOE Patents [OSTI]

    Morris, D.E.

    1993-09-14

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum)). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 19 figures.

  10. High pressure furnace

    DOE Patents [OSTI]

    Morris, Donald E. (Kensington, CA)

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  11. High pressure oxygen furnace

    DOE Patents [OSTI]

    Morris, Donald E. (Kensington, CA)

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  12. High pressure oxygen furnace

    DOE Patents [OSTI]

    Morris, D.E.

    1992-07-14

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized, the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 5 figs.

  13. Value of electrical heat boilers and heat pumps for wind power integration

    E-Print Network [OSTI]

    Value of electrical heat boilers and heat pumps for wind power integration Peter Meibom Juha of using electrical heat boilers and heat pumps as wind power integration measures relieving the link\\ZRUGV wind power, integration, heat pumps, electric heat boilers ,QWURGXFWLRQ 3UREOHP RYHUYLHZ The Danish

  14. Electricity and Natural Gas Efficiency Improvements for Residential Gas Furnaces in the U.S.

    E-Print Network [OSTI]

    Lekov, Alex; Franco, Victor; Meyers, Steve; McMahon, James E.; McNeil, Michael; Lutz, Jim

    2006-01-01

    Electricity and Natural Gas Efficiency Improvements forair and fueled by natural gas. Electricity consumption by aair is Electricity and Natural Gas Efficiency Improvements

  15. Indoor unit for electric heat pump

    DOE Patents [OSTI]

    Draper, Robert (Churchill, PA); Lackey, Robert S. (Pittsburgh, PA); Fagan, Jr., Thomas J. (Penn HIlls, PA); Veyo, Stephen E. (Murrysville, PA); Humphrey, Joseph R. (Grand Rapids, MI)

    1984-01-01

    An indoor unit for an electric heat pump is provided in modular form including a refrigeration module 10, an air mover module 12, and a resistance heat package module 14, the refrigeration module including all of the indoor refrigerant circuit components including the compressor 36 in a space adjacent the heat exchanger 28, the modules being adapted to be connected to air flow communication in several different ways as shown in FIGS. 4-7 to accommodate placement of the unit in various orientations.

  16. Heat to electricity thermoacoustic-magnetohydrodynamic conversion

    E-Print Network [OSTI]

    Castrejon-Pita, A A

    2006-01-01

    In this work, a new concept for the conversion of heat into electricity is presented. The conversion is based on the combined effects of a thermoacoustic prime mover coupled with a magnetohydrodynamic generator, using different working fluids in each process. The results of preliminary experiments are also presented.

  17. Heat to electricity thermoacoustic-magnetohydrodynamic conversion

    E-Print Network [OSTI]

    A. A. Castrejon-Pita; G. Huelsz

    2006-10-12

    In this work, a new concept for the conversion of heat into electricity is presented. The conversion is based on the combined effects of a thermoacoustic prime mover coupled with a magnetohydrodynamic generator, using different working fluids in each process. The results of preliminary experiments are also presented.

  18. The Swiss Competence Center for Energy Research Heat and Electricity...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    on buildings and processes by exploring advanced adiabatic compressed air storage (AA-CAES), pumped heat electric storage (PHES) and high-temperature process heat. iii) Hydrogen...

  19. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Inc. 2002deerhopmann.pdf More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology Diesel Engine Waste Heat Recovery...

  20. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy 2004deerhopmann.pdf More Documents & Publications Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound Technology Diesel Engine Waste Heat Recovery...

  1. Thermoelectric Conversion of Wate Heat to Electricity in an IC...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wate Heat to Electricity in an IC Engine Powered Vehicle Thermoelectric Conversion of Wate Heat to Electricity in an IC Engine Powered Vehicle Presentation given at the 16th...

  2. Coke oven gas injection to blast furnaces

    SciTech Connect (OSTI)

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L. [U.S. Steel, Clairton, PA (United States)

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  3. DEVELOPMENT OF THFEGENERAL ELECTRIC STIRLING ENGINE GAS HEAT PUMP

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DEVELOPMENT OF THFEGENERAL ELECTRIC STIRLING ENGINE GAS HEAT PUMP R. C. Meier, Program Manager, Gas Heat Pump Program General Electric Company P. 0. Box 8555 Philadelphia, Pennsylvania 19101 FILE COPY DO NOT REMOVE SUMMARY The Stirling/Rankine Heat Activated Heat Pump is a high performance product for space

  4. Electric and Gas Fired Radiant Tubes 'ERT' 

    E-Print Network [OSTI]

    Nilsen, E. K.

    1981-01-01

    The paper covers a unique development by the Surface Division of Midland Ross of a radiant tube heating element which will heat an industrial furnace with either gas or electric without any down time or physical conversion ...

  5. Improved Heat Transfer and Performance of High Intensity Combustion Systems for Reformer Furnace Applications 

    E-Print Network [OSTI]

    Williams, F. D. M.; Kondratas, H. M.

    1983-01-01

    Developments over the past fifteen years have evolved new short flame, high intensity (1,000,000 BTU/HR/ft3 ) combustion systems for industrial uses. Such systems produce a more uniform and higher heat flux than conventional low intensity systems...

  6. Electrically heated particulate filter using catalyst striping

    DOE Patents [OSTI]

    Gonze, Eugene V; Paratore, Jr., Michael J; Ament, Frank

    2013-07-16

    An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine. A grid of electrically resistive material is applied to an exterior upstream surface of the PF and selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF. A catalyst coating is applied to the PF that increases a temperature of the combustion of the particulates within the PF.

  7. Electrically heated particulate filter embedded heater design

    DOE Patents [OSTI]

    Gonze, Eugene V.; Chapman, Mark R.

    2014-07-01

    An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine and wherein an upstream surface of the particulate filter includes machined grooves. A grid of electrically resistive material is inserted into the machined grooves of the exterior upstream surface of the PF and selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF.

  8. Electrically heated particulate filter enhanced ignition strategy

    DOE Patents [OSTI]

    Gonze, Eugene V; Paratore, Jr., Michael J

    2012-10-23

    An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine. A grid of electrically resistive material is applied to an exterior upstream surface of the PF and selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF. A catalyst coating applied to at least one of the PF and the grid. A control module estimates a temperature of the grid and controls the engine to produce a desired exhaust product to increase the temperature of the grid.

  9. Non-carbon induction furnace

    DOE Patents [OSTI]

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  10. Carbon-free induction furnace

    DOE Patents [OSTI]

    Holcombe, Cressie E. (Knoxville, TN); Masters, David R. (Knoxville, TN); Pfeiler, William A. (Norris, TN)

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  11. Radiative Heat Transfer in Enhanced Hydrogen Outgassing of Glass

    E-Print Network [OSTI]

    Kitamura, Rei; Pilon, Laurent

    2009-01-01

    with lamp heating than with furnace heating and (2) hydrogensilica tube and heated in a furnace or by an incandescentan incandescent lamp than within furnace. Here, sample and

  12. spot marketss The impact of heat waves on electricity spot

    E-Print Network [OSTI]

    Oldenburg, Carl von Ossietzky Universität

    : Electricity Market, Heat Wave, Germany, Climate Change JEL: Q41, Q54 Department of Economics, Carl von power production. During the 2006 heat wave, record electricity spot mar- ket prices of e 2,000 per conomi nburg, D urg D in E ves on nna Pec aus Eise ­ 357 ­ June 20 ics D-2611 Discu cono n electr han

  13. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces, Supplemental Notice of Proposed Rulemaking

  14. ISSUANCE 2015-12-17: Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Certain Industrial Equipment: Energy Conservation Standards for Small, Large, and Very Large Air-Cooled Commercial Package Air Conditioning and Heating Equipment and Commercial Warm Air Furnaces

  15. Analysis of Electricity Usage for Domestic Heating Based on an Air-To-Water Heat Pump

    E-Print Network [OSTI]

    Treur, Jan

    Analysis of Electricity Usage for Domestic Heating Based on an Air-To-Water Heat Pump in a Real of an air to water heat pump in relation to outdoor temperatures is proposed and evaluated. This model into account. Real empirical data for usage of a heat pump over a whole heating season have been used to obtain

  16. Automotive Waste Heat Conversion to Electric Power using Skutterudites...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electric Power using Skutterudites, TAGS, PbTe and Bi2Te3 Automotive Waste Heat Conversion to Electric Power using Skutterudites, TAGS, PbTe and Bi2Te3 Presentation given at DEER...

  17. Ash reduction system using electrically heated particulate matter filter

    SciTech Connect (OSTI)

    Gonze, Eugene V; Paratore, Jr., Michael J; He, Yongsheng

    2011-08-16

    A control system for reducing ash comprises a temperature estimator module that estimates a temperature of an electrically heated particulate matter (PM) filter. A temperature and position estimator module estimates a position and temperature of an oxidation wave within the electrically heated PM filter. An ash reduction control module adjusts at least one of exhaust flow, fuel and oxygen levels in the electrically heated PM filter to adjust a position of the oxidation wave within the electrically heated PM filter based on the oxidation wave temperature and position.

  18. Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Trubocompound Technology Diesel Engine Waste Heat Recovery Utilizing Electric Trubocompound Technology 2003 DEER Conference Presentation: Caterpillar Inc. 2003deeralgrain.pdf...

  19. Thermoelectrici Conversion of Waste Heat to Electricity in an...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Vehicle Thermoelectrici Conversion of Waste Heat to Electricity in an IC Engine-Powered Vehicle 2005 Diesel Engine Emissions Reduction (DEER) Conference Presentations and Posters...

  20. Thermoelectric Conversion of Waste Heat to Electricity in an...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    unit in an over-the-road truck system. schock.pdf More Documents & Publications Thermoelectric Conversion of Wate Heat to Electricity in an IC Engine Powered Vehicle...

  1. Thermoelectric Conversion of Waste Heat to Electricity in an...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    using thermoelectrics on a OTR truck schock.pdf More Documents & Publications Thermoelectric Conversion of Waste Heat to Electricity in an IC Engine Powered Vehicle...

  2. Thermoelectric Conversion of Waste Heat to Electricity in an...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Review and Peer Evaluation ace049schock2011o.pdf More Documents & Publications Thermoelectric Conversion of Waste Heat to Electricity in an IC Engine Powered Vehicle...

  3. Improved graphite furnace atomizer

    DOE Patents [OSTI]

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  4. Energy Recovery for Medium- and High-Temperature Industrial Furnaces 

    E-Print Network [OSTI]

    Krumm, E. D.

    1981-01-01

    The application of metallic heat exchangers on medium- and high-temperature industrial furnaces is examined. A thorough technical understanding of all furnace operating conditions and the duties imposed upon heat exchangers is identified as a key...

  5. Mohave Electric Cooperative- Heat Pump Rebate Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    Mohave Electric Cooperative is a non-profit that serves the communities of Bullhead City, Fort Mohave, Mohave Valley, Wikieup, Hackberry and Peach Springs. Mohave Electric Cooperative offers...

  6. AN OPTIMIZED TWO-CAPACITY ADVANCED ELECTRIC HEAT PUMP S. E. Veyo, Manager, Heat Exchange Systems Research

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    #12;AN OPTIMIZED TWO-CAPACITY ADVANCED ELECTRIC HEAT PUMP S. E. Veyo S. E. Veyo, Manager, Heat 15235 KEYWORDS: heat pump, air conditioner, electric, residential, energy, compressor, fan, blower, heat exchanger, comfort. #12;AN OPTIMIZED TWO-CAPACITY ADVANCED ELECTRIC HEAT PUMP S. E. Veyo* ABSTRACT A two

  7. Effectiveness of heating patterns for electrical resistance heating 

    E-Print Network [OSTI]

    Maggard, James Bryan

    1990-01-01

    . Radial refinement throughout formation. Vertical refinement specified for: (t) overburden (2) reservoir (3) underburden Figure 7: Finite difference grid with grid refinement. 20 The unknowns are; (1) electrical potential throughout the formation... potential. They are: (1) specified electrode voltage, (2) specified electrical current and (3) specified total power. There are four steps required to scale the electrical potential. The four steps are as follows: 1. The first step is to solve...

  8. Cupola Furnace Computer Process Model

    SciTech Connect (OSTI)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  9. Electrically Heated High Temperature Incineration of Air Toxics 

    E-Print Network [OSTI]

    Agardy, F. J.; Wilcox, J. B.

    1990-01-01

    In-Process Technology has placed a prototype of its patented, electrically heated, packed-bed air toxics oxidizer at a northern California chemical plant. This thermal oxidizer is capable of handling a wide range of chlorinated and non...

  10. Innovative Control of Electric Heat in Multifamily Buildings 

    E-Print Network [OSTI]

    Lempereur, D.; Bobker, M.

    2004-01-01

    This paper describes the application of web-based wireless technology for control of electric heating in a large multifamily housing complex. The control system architecture and components are described. A web-based application enables remote...

  11. Blue Ridge Electric Cooperative- Heat Pump Loan Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    Blue Ridge Electric Cooperative (BREC) offers low interest loans to help members finance the purchase of energy efficient heat pumps. Loans under $1,500 can be financed for up to 42 months, and...

  12. York Electric Cooperative- Dual Fuel Heat Pump Rebate Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    York Electric Cooperative, Inc. (YEC) offers a $200 rebate to members who install a dual fuel heat pump in homes or businesses. The rebates are for primary residences, commercial, and industrial...

  13. Thermoelectric Conversion of Waste Heat to Electricity in an...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    T estimated to be 500 oC deer09schock.pdf More Documents & Publications Thermoelectric Conversion of Waste Heat to Electricity in an IC Engine Powered Vehicle...

  14. Optimized Design of a Furnace Cooling System 

    E-Print Network [OSTI]

    Morelli, F.; Bretschneider, R.; Dauzat, J.; Guymon, M.; Studebaker, J.; Rasmussen, B. P.

    2013-01-01

    This paper presents a case study of manufacturing furnace optimized re-design. The bottleneck in the production process is the cooling of heat treatment furnaces. These ovens are on an approximate 24-hour cycle, heating for 12 hours and cooling...

  15. Residential Sector End-Use Forecasting with EPRI-REEPS 2.1: Summary Input Assumptions and Results

    E-Print Network [OSTI]

    Koomey, Jonathan G.

    2010-01-01

    Heating Electric Furnace Gas Furnace LPG Furnace Oil Furnaceliquid petroleum gas (LPG), and wood Availability ofHeating Electric Furnace Gas Furnace LPG Furnace Oil Furnace

  16. Novel Direct Steelmaking by Combining Microwave, Electric Arc, and Exothermal Heating Technologies

    SciTech Connect (OSTI)

    Dr. Xiaodi Huang; Dr. J. Y. Hwang

    2005-03-28

    Steel is a basic material broadly used by perhaps every industry and individual. It is critical to our nation's economy and national security. Unfortunately, the American steel industry is losing competitiveness in the world steel production field. There is an urgent need to develop the next generation of steelmaking technology for the American steel industry. Direct steelmaking through the combination of microwave, electric arc, and exothermal heating is a revolutionary change from current steelmaking technology. This technology can produce molten steel directly from a shippable agglomerate, consisting of iron oxide fines, powdered coal, and ground limestone. This technology is projected to eliminate many current intermediate steelmaking steps including coking, pellet sintering, blast furnace (BF) ironmaking, and basic oxygen furnace (BOF) steelmaking. This technology has the potential to (a) save up to 45% of the energy consumed by conventional steelmaking; (b) dramatically reduce the emission of CO{sub 2}, SO{sub 2}, NO{sub x}, VOCs, fine particulates, and air toxics; (c) substantially reduce waste and emission control costs; (d) greatly lower capital cost; and (e) considerably reduce steel production costs. This technology is based on the unique capability of microwaves to rapidly heat steelmaking raw materials to elevated temperature, then rapidly reduce iron oxides to metal by volumetric heating. Microwave heating, augmented with electric arc and exothermal reactions, is capable of producing molten steel. This technology has the components necessary to establish the ''future'' domestic steel industry as a technology leader with a strong economically competitive position in world markets. The project goals were to assess the utilization of a new steelmaking technology for its potential to achieve better overall energy efficiency, minimize pollutants and wastes, lower capital and operating costs, and increase the competitiveness of the U.S. steel industry. The objectives associated with this goal were to (a) generate a solid base of technical, marketing, economic, and policy data, (b) develop energy, environmental, and economic targets, (c) more definitively assess opportunities and barriers, (d) accumulate knowledge and experience for defining direction for the next phase of development, and (e) promote learning and training of students.

  17. Waste heat from kitchen cuts hot water electricity 23%

    SciTech Connect (OSTI)

    Barber, J.

    1984-05-21

    Heat recovered from the Hamburger Hamlet's kitchen in Bethesada, Maryland and used to pre-heat the million gallons of hot water used annually reduced hot water costs 23% and paid off the investment in 1.5 years. Potomac Electric initiated the installation of an air-to-water heat pump in the restaurant kitchen above the dishwasher at a cost of about $5300, with the restaurant obliged to reimburse the utility if performance was satisfactory. Outside water recirculates through storage tanks and the ceiling heat pump until it reaches the required 140/sup 0/F. The amount of electricity needed to bring the preheated water to that temperature was $3770 lower after the installation. Cooled air exhausted from the heat pump circulates throughout the kitchen.

  18. Test Plan: Phase 1 demonstration of 3-phase electric arc melting furnace technology for vitrifying high-sodium content low-level radioactive liquid wastes

    SciTech Connect (OSTI)

    Eaton, W.C.

    1995-05-31

    This document provides a test plan for the conduct of electric arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384216] is the US Bureau of Mines, Department of the Interior, Albany Research Center, Albany, Oregon. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes feed preparation activities and melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a 3-phase electric arc (carbon electrode) furnace.

  19. Design and fabrication of a tin-sulfide annealing furnace

    E-Print Network [OSTI]

    Lewis, Raymond (Raymond A.)

    2011-01-01

    A furnace was designed and its heat transfer properties were analyzed for use in annealing thin-film tins-ulfide solar cells. Tin sulfide has been explored as an earth abundant solar cell material, and the furnace was ...

  20. Generator powered electrically heated diesel particulate filter

    DOE Patents [OSTI]

    Gonze, Eugene V; Paratore, Jr., Michael J

    2014-03-18

    A control circuit for a vehicle powertrain includes a switch that selectivity interrupts current flow between a first terminal and a second terminal. A first power source provides power to the first terminal and a second power source provides power to the second terminal and to a heater of a heated diesel particulate filter (DPF). The switch is opened during a DPF regeneration cycle to prevent the first power source from being loaded by the heater while the heater is energized.

  1. Ferrosilicon smelting in a direct current furnace

    DOE Patents [OSTI]

    Dosaj, V.D.; May, J.B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode. 1 figure.

  2. Ferrosilicon smelting in a direct current furnace

    DOE Patents [OSTI]

    Dosaj, Vishu D. (Midland, MI); May, James B. (Midland, MI)

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode.

  3. Iron aluminide useful as electrical resistance heating elements

    DOE Patents [OSTI]

    Sikka, V.K.; Deevi, S.C.; Fleischhauer, G.S.; Hajaligol, M.R.; Lilly, A.C. Jr.

    1997-04-15

    The invention relates generally to aluminum containing iron-base alloys useful as electrical resistance heating elements. The aluminum containing iron-base alloys have improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The alloy has an entirely ferritic microstructure which is free of austenite and includes, in weight %, over 4% Al, {<=}1% Cr and either {>=}0.05% Zr or ZrO{sub 2} stringers extending perpendicular to an exposed surface of the heating element or {>=}0.1% oxide dispersoid particles. The alloy can contain 14-32% Al, {<=}2% Ti, {<=}2% Mo, {<=}1% Zr, {<=}1% C, {<=}0.1% B, {<=}30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, {<=}1% rare earth metal, {<=}1% oxygen, {<=}3% Cu, balance Fe. 64 figs.

  4. Iron aluminide useful as electrical resistance heating elements

    DOE Patents [OSTI]

    Sikka, Vinod K. (Oak Ridge, TN); Deevi, Seetharama C. (Oak Ridge, TN); Fleischhauer, Grier S. (Midlothian, VA); Hajaligol, Mohammad R. (Richmond, VA); Lilly, Jr., A. Clifton (Chesterfield, VA)

    1999-01-01

    The invention relates generally to aluminum containing iron-base alloys useful as electrical resistance heating elements. The aluminum containing iron-base alloys have improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The alloy has an entirely ferritic microstructure which is free of austenite and includes, in weight %, over 4% Al, .ltoreq.1% Cr and either .gtoreq.0.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element or .gtoreq.0.1% oxide dispersoid particles. The alloy can contain 14-32% Al, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, .ltoreq.1% oxygen, .ltoreq.3% Cu, balance Fe.

  5. Iron aluminide useful as electrical resistance heating elements

    DOE Patents [OSTI]

    Sikka, Vinod K. (Oak Ridge, TN); Deevi, Seetharama C. (Oak Ridge, TN); Fleischhauer, Grier S. (Midlothian, VA); Hajaligol, Mohammad R. (Richmond, VA); Lilly, Jr., A. Clifton (Chesterfield, VA)

    2001-01-01

    The invention relates generally to aluminum containing iron-base alloys useful as electrical resistance heating elements. The aluminum containing iron-base alloys have improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The alloy has an entirely ferritic microstructure which is free of austenite and includes, in weight %, over 4% Al, .ltoreq.1% Cr and either .gtoreq.0.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element or .gtoreq.0.1% oxide dispersoid particles. The alloy can contain 14-32% Al, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, .ltoreq.1% oxygen, .ltoreq.3% Cu, balance Fe.

  6. Two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, Richard D. (Evergreen, CO)

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  7. Heat pipe cooled heat rejection subsystem modelling for nuclear electric propulsion. Final report

    SciTech Connect (OSTI)

    Moriarty, M.P.

    1993-11-01

    NASA LeRC is currently developing a FORTRAN based computer model of a complete nuclear electric propulsion (NEP) vehicle that can be used for piloted and cargo missions to the Moon or Mars. Proposed designs feature either a Brayton or a K-Rankine power conversion cycle to drive a turbine coupled with rotary alternators. Both ion and magnetoplasmodynamic (MPD) thrusters will be considered in the model. In support of the NEP model, Rocketdyne is developing power conversion, heat rejection, and power management and distribution (PMAD) subroutines. The subroutines will be incorporated into the NEP vehicle model which will be written by NASA LeRC. The purpose is to document the heat pipe cooled heat rejection subsystem model and its supporting subroutines. The heat pipe cooled heat rejection subsystem model is designed to provide estimate of the mass and performance of the equipment used to reject heat from Brayton and Rankine cycle power conversion systems. The subroutine models the ductwork and heat pipe cooled manifold for a gas cooled Brayton; the heat sink heat exchanger, liquid loop piping, expansion compensator, pump and manifold for a liquid loop cooled Brayton; and a shear flow condenser for a K-Rankine system. In each case, the final heat rejection is made by way of a heat pipe radiator. The radiator is sized to reject the amount of heat necessary.

  8. Electrically heated particulate filter diagnostic systems and methods

    DOE Patents [OSTI]

    Gonze, Eugene V [Pinckney, MI

    2009-09-29

    A system that diagnoses regeneration of an electrically heated particulate filter is provided. The system generally includes a grid module that diagnoses a fault of the grid based on at least one of a current signal and a voltage signal. A diagnostic module at least one of sets a fault status and generates a warning signal based on the fault of the grid.

  9. Technologies for Production of Heat and Electricity

    SciTech Connect (OSTI)

    Jacob J. Jacobson; Kara G. Cafferty

    2014-04-01

    Biomass is a desirable source of energy because it is renewable, sustainable, widely available throughout the world, and amenable to conversion. Biomass is composed of cellulose, hemicellulose, and lignin components. Cellulose is generally the dominant fraction, representing about 40 to 50% of the material by weight, with hemicellulose representing 20 to 50% of the material, and lignin making up the remaining portion [4,5,6]. Although the outward appearance of the various forms of cellulosic biomass, such as wood, grass, municipal solid waste (MSW), or agricultural residues, is different, all of these materials have a similar cellulosic composition. Elementally, however, biomass varies considerably, thereby presenting technical challenges at virtually every phase of its conversion to useful energy forms and products. Despite the variances among cellulosic sources, there are a variety of technologies for converting biomass into energy. These technologies are generally divided into two groups: biochemical (biological-based) and thermochemical (heat-based) conversion processes. This chapter reviews the specific technologies that can be used to convert biomass to energy. Each technology review includes the description of the process, and the positive and negative aspects.

  10. Integrated exhaust and electrically heated particulate filter regeneration systems

    DOE Patents [OSTI]

    Gonze, Eugene V.; Paratore, Jr., Michael J.

    2013-01-08

    A system includes a particulate matter (PM) filter that includes multiple zones. An electrical heater includes heater segments that are associated with respective ones of the zones. The electrical heater is arranged upstream from and proximate with the PM filter. A post-fuel injection system injects fuel into at least one of a cylinder of an engine and an exhaust system. A control module is configured to operate in a first mode that includes activating the electrical heater to heat exhaust of the engine. The control module is also configured to operate in a second mode that includes activating the post-injection system to heat the exhaust. The control module selectively operates in at least one of the first mode and the second mode.

  11. Breakthrough Furnace Can Cut Solar Industry Costs (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-08-01

    A game-changing Optical Cavity Furnace (OCF), developed by NREL, uses optics to heat and purify solar cells at unmatched precision, while also boosting the cells' efficiency.

  12. Advanced Diagnostics and Control for Furnaces, Fired Heaters...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    enables spatially resolved hot zone measurements, optimizing and tuning of furnace burners, improving heat transfer, and minimizing undesirable combustion by-products....

  13. Electrode wells for powerline-frequency electrical heating of soils

    DOE Patents [OSTI]

    Buettner, Harley M. (Livermore, CA); Daily, William D. (Livermore, CA); Aines, Roger D. (Livermore, CA); Newmark, Robin L. (Livermore, CA); Ramirez, Abelardo L. (Pleasanton, CA); Siegel, William H. (Livermore, CA)

    1999-01-01

    An electrode well for use in powerline-frequency heating of soils for decontamination of the soil. Heating of soils enables the removal of volatile organic compounds from soil when utilized in combination with vacuum extraction. A preferred embodiment of the electrode well utilizes a mild steel pipe as the current-carrying conductor to at least one stainless steel electrode surrounded by a conductive backfill material, preferably graphite or steel shot. A covering is also provided for electrically insulating the current-carrying pipe. One of the electrode wells is utilized with an extraction well which is under subatmospheric pressure to withdraw the volatile material, such as gasoline and trichioroethylene (TCE) as it is heated.

  14. Electrode wells for powerline-frequency electrical heating of soils

    DOE Patents [OSTI]

    Buettner, H.M.; Daily, W.D.; Aines, R.D.; Newmark, R.L.; Ramirez, A.L.; Siegel, W.H.

    1999-05-25

    An electrode well is described for use in powerline-frequency heating of soils for decontamination of the soil. Heating of soils enables the removal of volatile organic compounds from soil when utilized in combination with vacuum extraction. A preferred embodiment of the electrode well utilizes a mild steel pipe as the current-carrying conductor to at least one stainless steel electrode surrounded by a conductive backfill material, preferably graphite or steel shot. A covering is also provided for electrically insulating the current-carrying pipe. One of the electrode wells is utilized with an extraction well which is under subatmospheric pressure to withdraw the volatile material, such as gasoline and trichloroethylene (TCE) as it is heated. 4 figs.

  15. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    SciTech Connect (OSTI)

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  16. Furnaces Data | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnaces Data Furnaces Data Email Questions on 2014 LCC spreadsheet 2014-10-28 DOE Furnace Rule111414 Email 111414 Letter to DOE-c DOE Furnace Rule011415 Reponse Email...

  17. Outdoor unit construction for an electric heat pump

    DOE Patents [OSTI]

    Draper, R.; Lackey, R.S.

    1984-09-11

    The outdoor unit for an electric heat pump is provided with an upper portion containing propeller fan means for drawing air through the lower portion containing refrigerant coil means in the form of four discrete coils connected together in a subassembly forming a W shape, the unit being provided with four adjustable legs which are retracted in shipment, and are adjusted on site to elevate the unit to a particular height suitable for the particular location in which the unit is installed. 4 figs.

  18. Electrically heated particulate filter regeneration using hydrocarbon adsorbents

    DOE Patents [OSTI]

    Gonze, Eugene V [Pinckney, MI

    2011-02-01

    An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine. A grid of electrically resistive material selectively heats exhaust passing through the upstream end to initiate combustion of particulates within the PF. A hydrocarbon adsorbent coating applied to the PF releases hydrocarbons into the exhaust to increase a temperature of the combustion of the particulates within the PF.

  19. Outdoor unit construction for an electric heat pump

    DOE Patents [OSTI]

    Draper, Robert (Pittsburgh, PA); Lackey, Robert S. (Pittsburgh, PA)

    1984-01-01

    The outdoor unit for an electric heat pump is provided with an upper portion 10 containing propeller fan means 14 for drawing air through the lower portion 12 containing refrigerant coil means 16 in the form of four discrete coils connected together in a subassembly forming a W shape, the unit being provided with four adjustable legs 64 which are retracted in shipment, and are adjusted on site to elevate the unit to a particular height suitable for the particular location in which the unit is installed.

  20. Climate, extreme heat, and electricity demand in California

    E-Print Network [OSTI]

    Miller, N.L.

    2008-01-01

    and blackouts. Electricity transmission lines and relatedhave resulted. Electricity generation and transmissioncapacity, and electricity line transmission system have not

  1. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    in the Evolving Electricity Generation and Deliveryfor meeting building electricity and heat requirementswas funded by the Office of Electricity Delivery and Energy

  2. Electric power demand limit for variable speed heat pumps and integrated water heating heat pumps

    SciTech Connect (OSTI)

    Dudley, K.F.

    1992-03-17

    This patent describes a method of operating an integrated heat pump and hot water system that is capable of providing heating or cooling to an environmental comfort zone. The heat pump and hot water system including a variable speed compressor whose operating speed is substantially linearly related to the difference between outdoor air temperature and indoor air temperature in the comfort zone, and also including means to receive a utility peak demand limit signal to initiate automatic power limiting to reduce the power demand imposed by the heat pump and hot water system, the method comprising sensing the outdoor temperature T{sub OD}; sensing the indoor temperature T{sub ID} in the comfort zone; sensing the speed S{sub 1} of the variable speed compressor; and in response to receiving the utility peak demand limit signal DLS calculating a reference speed S{sub R} for the compressor as a function of the speed S{sub 1}, the outdoor temperature T{sub OD}, the indoor temperature T{sub ID}, and predetermined values that correspond to a reference indoor temperature T{sub ID} and a zero-load temperature difference {Delta}T{sub Z} that corresponds to the difference between the outdoor and indoor temperatures that result in a zero load requirement on the compressor; and during occurrence of the signal DLS operating the compressor at a reduced operating speed limited to a predetermined fraction, less than unity, times the reference speed S{sub R}.

  3. Electric field noise above surfaces: a model for heating rate scaling law in ion traps

    E-Print Network [OSTI]

    Boyer, Edmond

    Electric field noise above surfaces: a model for heating rate scaling law in ion traps R. Dubessy try to account for this heating rate by considering typical electric noise sources in conductors, 2008) Abstract We present a model for the scaling laws of the electric field noise spectral density

  4. Refinery Furnaces Retrofit with Gas Turbines Achieve Both Energy Savings and Emission Reductions 

    E-Print Network [OSTI]

    Giacobbe, F.; Iaquaniello, G.; Minet, R. G.; Pietrogrande, P.

    1985-01-01

    RETROFIT WITH GAS TURBINES ACHIEVE BOTH ENERGY SAVINGS AND EMISSION REDUCTIONS F. Giacobbe*, G. Iaquaniello**, R. G. Minet*, P. Pietrogrande* *KTI Corp., Research and Development Division, Monrovia, California **KTI SpA., Rome, Italy ABSTRACT... Integrating gas turbines with refinery furnaces can be a cost effective means of reducing NO emissions while also generating electricity ~t an attractive heat rate. Design considerations and system costs are presented. INTRODUCTION Petroleum refining...

  5. Heat exchanger design for thermoelectric electricity generation from low temperature flue gas streams

    E-Print Network [OSTI]

    Latcham, Jacob G. (Jacob Greco)

    2009-01-01

    An air-to-oil heat exchanger was modeled and optimized for use in a system utilizing a thermoelectric generator to convert low grade waste heat in flue gas streams to electricity. The NTU-effectiveness method, exergy, and ...

  6. Process control techniques for the Sidmar blast furnaces

    SciTech Connect (OSTI)

    Vandenberghe, D.; Bonte, L.; Nieuwerburgh, H. van [Sidmar N.V., Ghent (Belgium)

    1995-12-01

    The major challenge for modern blast furnace operation is the achievement of a very high productivity, excellent hot metal quality, low fuel consumption and longer blast furnace campaigns. The introduction of predictive models, decision supporting software and expert systems has reduced the standard deviation of the hot metal silicon content. The production loss due to the thermal state of the blast furnace has decreased three times since 1990. An appropriate control of the heat losses with high pulverized coal injection rates, is of the utmost importance for the life of the blast furnace. Different rules for the burden distribution of both blast furnaces are given. At blast furnace A, a peripheral gas flow is promoted, while at blast furnace B a more central gas flow is promoted.

  7. Electrically tunable near-field radiative heat transfer via ferroelectric materials

    E-Print Network [OSTI]

    Huang, Yi

    We explore ways to actively control near-field radiative heat transfer between two surfaces that relies on electrical tuning of phonon modes of ferroelectric materials. Ferroelectrics are widely used for tunable electrical ...

  8. Reduce Air Infiltration in Furnaces (English/Chinese) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    Chinese translation of the Reduce Air Infiltration in Furnaces fact sheet. Provides suggestions on how to improve furnace energy efficiency. Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace gases are less dense and more buoyant than ambient air, so they rise, creating a differential pressure between the top and the bottom of the furnace. This differential, known as thermal head, is the source of a natural draft or negative pressure in furnaces and boilers. A well-designed furnace (or boiler) is built to avoid air leakage into the furnace or leakage of flue gases from the furnace to the ambient. However, with time, most furnaces develop cracks or openings around doors, joints, and hearth seals. These openings (leaks) usually appear small compared with the overall dimensions of the furnace, so they are often ignored. The negative pressure created by the natural draft (or use of an induced-draft fan) in a furnace draws cold air through the openings (leaks) and into the furnace. The cold air becomes heated to the furnace exhaust gas temperature and then exits through the flue system, wasting valuable fuel. It might also cause excessive oxidation of metals or other materials in the furnaces. The heat loss due to cold air leakage resulting from the natural draft can be estimated if you know four major parameters: (1) The furnace or flue gas temperature; (2) The vertical distance H between the opening (leak) and the point where the exhaust gases leave the furnace and its flue system (if the leak is along a vertical surface, H will be an average value); (3) The area of the leak, in square inches; and (4) The amount of operating time the furnace spends at negative pressure. Secondary parameters that affect the amount of air leakage include these: (1) The furnace firing rate; (2) The flue gas velocity through the stack or the stack cross-section area; (3) The burner operating conditions (e.g., excess air, combustion air temperature, and so on). For furnaces or boilers using an induced-draft (ID) fan, the furnace negative pressure depends on the fan performance and frictional losses between the fan inlet and the point of air leakage. In most cases, it would be necessary to measure or estimate negative pressure at the opening. The amount of air leakage, the heat lost in flue gases, and their effects on increased furnace or boiler fuel consumption can be calculated by using the equations and graphs given in Industrial Furnaces (see W. Trinks et al., below). Note that the actual heat input required to compensate for the heat loss in flue gases due to air leakage would be greater than the heat contained in the air leakage because of the effect of available heat in the furnace. For a high-temperature furnace that is not maintained properly, the fuel consumption increase due to air leakage can be as high as 10% of the fuel input.

  9. 2015-03-24 Issuance: ASRAC; Notice of Intent to Establish the Commercial Package Air Conditioners and Heat Pumps and Commercial Warm Air Furnaces Working Group to Negotiate Potential Energy Conservation Standards

    Broader source: Energy.gov [DOE]

    This document is a pre-publication Federal Register Notice of Intent regarding potential Energy Conservation Standards for Commercial Package Air Conditioners and Heat Pumps and Commercial Warm Air Furnaces, as issued by the Deputy Assistant Secretary for Energy Efficiency on March 24, 2015. Though it is not intended or expected, should any discrepancy occur between the document posted here and the document published in the Federal Register, the Federal Register publication controls. This document is being made available through the Internet solely as a means to facilitate the public's access to this document.

  10. Multiple hearth furnace for reducing iron oxide

    DOE Patents [OSTI]

    Brandon, Mark M. (Charlotte, NC); True, Bradford G. (Charlotte, NC)

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  11. Vertical two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, R.D.

    1999-03-16

    A vertical two chamber reaction furnace is disclosed. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  12. Vertical two chamber reaction furnace

    DOE Patents [OSTI]

    Blaugher, Richard D. (Evergreen, CO)

    1999-03-16

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  13. Evaluation of Heat Stress and Strain in Electric Utility Workers

    E-Print Network [OSTI]

    Brown, Eric Nicholas

    2013-01-01

    Health Administration. (1994) “Heat Stress. ” OSHA TechnicalAshley, C. “Short-Term Heat Stress Exposure Limits Based onThermal Comfort and the Heat Stress Indices. ” 44 (2006):

  14. Consumption of electricity, heat and water by campus 20122014 Campus Total Otaniemi Tl Arabia Others

    E-Print Network [OSTI]

    Kaski, Samuel

    Consumption of electricity, heat and water by campus 2012­2014 Campus Total Otaniemi Töölö Arabia Others 2014 2013 2012 2014 2013 2012 2014 2013 2012 2014 2013 2012 2014 2013 2012 Electricity consumption (MWh) 37497 38738 39357 31736 34100 33831 2836 2000 2201 2350 2365 3102 576 273 223 Heat consumption

  15. Residential Furnace Blower Performance

    E-Print Network [OSTI]

    LBNL 61467 Residential Furnace Blower Performance I.S. Walker Environmental Energy Technologies combinations of blowers and residential furnaces were tested for air moving performance. The laboratory test and peak demand reductions in this study are based on replacing a Permanent Split Capacitor (PSC) blower

  16. Climate, extreme heat, and electricity demand in California

    E-Print Network [OSTI]

    Miller, N.L.

    2008-01-01

    1992. Global warming and electricity demand: A study ofValuing the Time-Varying Electricity Production of SolarCEC). 2002. 2002-2012 Electricity Outlook Report, P700- 01-

  17. Fossil fuel furnace reactor

    DOE Patents [OSTI]

    Parkinson, William J. (Los Alamos, NM)

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  18. Multiwalled carbon nanotube/polydimethylsiloxane composite films as high performance flexible electric heating elements

    SciTech Connect (OSTI)

    Yan, Jing; Jeong, Young Gyu, E-mail: ygjeong@cnu.ac.kr [Department of Advanced Organic Materials and Textile System Engineering, Chungnam National University, Daejeon 305-764 (Korea, Republic of)

    2014-08-04

    High performance elastomeric electric heating elements were prepared by incorporating various contents of pristine multiwalled carbon nanotube (MWCNT) in polydimethylsiloxane (PDMS) matrix by using an efficient solution-casting and curing technique. The pristine MWCNTs were identified to be uniformly dispersed in the PDMS matrix and the electrical percolation of MWCNTs was evaluated to be at ?0.27?wt.?%, where the electrical resistivity of the MWCNT/PDMS composite films dropped remarkably. Accordingly, the composite films with higher MWCNT contents above 0.3?wt.?% exhibit excellent electric heating performance in terms of temperature response rapidity and electric energy efficiency at constant applied voltages. In addition, the composite films, which were thermally stable up to 250?°C, showed excellent heating-cooling cyclic performance, which was associated with operational stability in actual electric heating applications.

  19. ELECTRIC CO-HEATING: A METHOD FOR EVALUATING SEASONAL HEATING EFFICIENCIES AND HEAT LOSS RATES IN DWELLINGS

    E-Print Network [OSTI]

    Modera, M.P.

    2012-01-01

    the measured values for heat transmission and air leakagethe contribution by heat transmission alone through theheating efficiency, heat transmission coefficient and air

  20. The Economics of Steam Vs. Electric Pipe Heating 

    E-Print Network [OSTI]

    Schilling, R. E.

    1985-01-01

    To properly design a pipe heating system, the basic principles of heat transfer from an insulated pipe must be understood. The three methods of heat flow are conduction, convection (both forced and natural) and radiation. The total heat loss from a...

  1. Electricity-producing heating apparatus utilizing a turbine generator in a semi-closed brayton cycle

    DOE Patents [OSTI]

    Labinov, Solomon D.; Christian, Jeffrey E.

    2003-10-07

    The present invention provides apparatus and methods for producing both heat and electrical energy by burning fuels in a stove or boiler using a novel arrangement of a surface heat exchanger and microturbine-powered generator and novel surface heat exchanger. The equipment is particularly suited for use in rural and relatively undeveloped areas, especially in cold regions and highlands.

  2. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    electric load thermal storage solar thermal storage chargingcombustion solar thermal CHP heat storage charging generateof solar thermal collectors, 1100 kWh of electrical storage,

  3. Climate, extreme heat, and electricity demand in California

    E-Print Network [OSTI]

    Miller, N.L.

    2008-01-01

    markets, suppliers, and consumers. The nation’s energy infrastructure, its refinery capacity, and electricity

  4. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 3, Water heaters, pool heaters, direct heating equipment, and mobile home furnaces

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    This is Volume 3 in a series of documents on energy efficiency of consumer products. This volume discusses energy efficiency of water heaters. Water heaters are defined by NAECA as products that utilize oil, gas, or electricity to heat potable water for use outside the heater upon demand. These are major appliances, which use a large portion (18% on average) of total energy consumed per household (1). They differ from most other appliances in that they are usually installed in obscure locations as part of the plumbing and are ignored until they fail. Residential water heaters are capable of heating water up to 180{degrees}F, although the setpoints are usually set lower.

  5. Trends in furnace control

    SciTech Connect (OSTI)

    McDonald, T.J.; Keefe, M.D. (Italimpianti of America, Inc., Coraopolis, PA (United States). Instrumentation and Controls Dept.)

    1993-07-01

    This paper relates Italimpianti's experiences over the past few years in the area of control of reheat furnaces for the steel industry. The focus is on the level 1 area; specifically on the use of PLC-based systems to perform both combustion control and mechanical/hydraulic control. Some topics to be discussed are: overview of reheat furnace control system requirements; PLC only control vs separate PLC and DCS systems; PLC hardware requirements; man machine interface (MMI) requirements; purge, light-on and safety logic; implementation of more sophisticated level 1 control algorithms; furnace temperature optimization: look up tables vs full thermal modeling; and recent trends including integrated PLC/DCS system.

  6. Using Exergy Analysis Methodology to Assess the Heating Efficiency of an Electric Heat Pump 

    E-Print Network [OSTI]

    Ao, Y.; Duanmu, L.; Shen, S.

    2006-01-01

    , and 3) we would better improve the room structure and floor shape in order to heat the room well in a low temperature heating system....

  7. Energy Assessment Protocol for Glass Furnaces 

    E-Print Network [OSTI]

    Plodinec, M. J.; Kauffman, B. M.; Norton, O. P.; Richards, C.; Connors, J.; Wishnick, D.

    2005-01-01

    of the protocol are implemented, resulting in cost savings of greater than $200,000 per year. PROJECT OVERVIEW The glass industry is a major energy consumer. Depending on the market sector, a glass furnace heated by oxy-fuel burners may use from 3..., the manufacturer of the burners used in the PPG furnace, brought extensive field experience to the team, as well as in-depth knowledge of burner performance. ENERGY ASSESSMENT PROTOCOL The project team developed the protocol based on DIAL, Eclipse and PPG...

  8. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 1, Methodology

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    The Energy Policy and Conservation Act (P.L. 94-163), as amended, establishes energy conservation standards for 12 of the 13 types of consumer products specifically covered by the Act. The legislation requires the Department of Energy (DOE) to consider new or amended standards for these and other types of products at specified times. DOE is currently considering amending standards for seven types of products: water heaters, direct heating equipment, mobile home furnaces, pool heaters, room air conditioners, kitchen ranges and ovens (including microwave ovens), and fluorescent light ballasts and is considering establishing standards for television sets. This Technical Support Document presents the methodology, data, and results from the analysis of the energy and economic impacts of the proposed standards. This volume presents a general description of the analytic approach, including the structure of the major models.

  9. New Energy Efficiency Standards for Furnace Fans to Reduce Carbon...

    Office of Environmental Management (EM)

    by at least 3 billion metric tons in total by 2030, equal to more than a year's carbon pollution from the entire U.S. electricity system. Furnace fans are used to circulate air...

  10. Valorization of Automotive Shredder Residues in metallurgical furnaces Project REFORBA

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    ) and the electric arc furnace (EAF) routes, P1 could be used as substitute for coal or coke, and P2 could replace with raw materials cheaper than coke. As additional potential benefits the amount of CO2 generated

  11. Low exhaust temperature electrically heated particulate matter filter system

    DOE Patents [OSTI]

    Gonze, Eugene V. (Pinckney, MI); Paratore, Jr., Michael J. (Howell, MI); Bhatia, Garima (Bangalore, IN)

    2012-02-14

    A system includes a particulate matter (PM) filter, a sensor, a heating element, and a control module. The PM filter includes with an upstream end that receives exhaust gas, a downstream end and multiple zones. The sensor detects a temperature of the exhaust gas. The control module controls current to the heating element to convection heat one of the zones and initiate a regeneration process. The control module selectively increases current to the heating element relative to a reference regeneration current level when the temperature is less than a predetermined temperature.

  12. Evaluation of Heat Stress and Strain in Electric Utility Workers

    E-Print Network [OSTI]

    Brown, Eric Nicholas

    2013-01-01

    was to evaluate industrial hygiene heat exposures inan important goal of industrial hygiene monitoring is tothis one. Conclusion Industrial hygiene is the anticipation,

  13. Novel Direct Steelmaking by Combining Microwave, Electric Arc, and Exothermal Heating Technologies

    Broader source: Energy.gov [DOE]

    This factsheet describes a project to develop direct steelmaking through the combination of microwave, electric arc, and exothermal heating, a process which is meant to eliminate traditional, intermediate steelmaking steps.

  14. Dofasco`s No. 4 blast furnace hearth breakout, repair and rescue

    SciTech Connect (OSTI)

    Donaldson, R.J.; Fischer, A.J.; Sharp, R.M.; Stothart, D.W. [Dofasco Inc., Hamilton, Ontario (Canada)

    1995-12-01

    On May 5, 1994, after producing 9.5 million metric tons of iron, Dofasco`s No. 4 Blast Furnace experienced a hearth breakout 250 millimeters below the west taphole. The hot metal spill caused a fire resulting in severe damage and 33 days of lost production. During a 26-day period, electrical wiring, water drainage systems and both tapholes were repaired. Recovery from an unprepared furnace stop of this length, with the deadman depleted is difficult. To aid with the rescue Hoogovens-designed oxygen/fuel lances were commissioned. The furnace recovery began with a lance in each taphole and all tuyeres plugged. Six days after startup the furnace was casting into torpedo cars, and after nine days operation had returned to normal. This incident prompted Dofasco to expand the hearth monitoring system to detect and prevent similar occurrences. During the repair, 203 new thermocouples were installed in the hearth, concentrating on the tapholes and elephant foot areas. These thermocouples were installed at various depths and locations to allow heat flux calculations. This hearth monitoring system has already identified other problem areas and provided valuable information about hearth drainage patterns. This information has allowed them to develop control strategies to manage localized problem areas.

  15. Metabolic heat production in electrically stimulated and non-stimulated muscle 

    E-Print Network [OSTI]

    Fitzwater, Roy James

    1980-01-01

    METABOLIC HEAT PRODUCTION IN ELECTRICALLY STIMULATED AND NON-STIMULATED MUSCLE A Thesis by ROY JAMES FITZWATER Submitted to the Graduate College of Texas AAM University in partial fufillment of the requirement for the degree of MASTER CF... SCIENCE August 1980 Major Subject: Food Science and Technology METABOLIC HEAT PRODUCTION IN ELECTRICALLY STIMULATED . AND NON-STIMULATED MUSCLE A Thesis . by ROY JAMES FITZWATER Approved as to style and content by: (Co-chai n of Committee) (Co...

  16. Climate, extreme heat, and electricity demand in California

    E-Print Network [OSTI]

    Miller, N.L.

    2008-01-01

    Peirson. 1998. Residential energy demand and the interactionresponse of residential cooling energy demand to climaterise in residential and commercial electricity demand can be

  17. Oil production response to in situ electrical resistance heating 

    E-Print Network [OSTI]

    McDougal, Fred William

    1987-01-01

    gO 190 170 160 170 1eo 120 00 IMP ERMEABL E (HEATED) P ERMEABLE lMP ERMEABLE (HEATED) PERMEABLE 0. 25' LOG(r) 640' FIG. 19 ? STEADY ? STATE TEMPERATURE PROFILE FOR CASE S ? 1 P ERMEABLE ~ U1 o cL- NM a5 $o ZP 4 1 170 190 20...

  18. Furnace Pressure Controllers; Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6 * September 2005 Industrial Technologies Program Furnace Pressure Controllers Furnace draft, or negative pres- sure, is created in fuel-fired furnaces when high temperature gases...

  19. Reduce Air Infiltration in Furnaces; Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 * January 2006 Industrial Technologies Program Reduce Air Infiltration in Furnaces Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace...

  20. A Comparison of Domestic Water Heating Options in the Austin Electric Service Area 

    E-Print Network [OSTI]

    Vliet, G. C.; Hood, D. B.

    1985-01-01

    the operation of (1) a conventional electric resistance water heater (ERWH), (2) a heat pump water heater (HPWH), and (3) a heat recovery water heater (HRWH). Data from a previously conducted field test of solar water heaters (SWH) in the Austin area was used...

  1. HeatProbe: A Thermal-based Power Meter for Accounting Disaggregated Electricity Usage

    E-Print Network [OSTI]

    Chu, Hao-hua

    consumer awareness of energy usage behavior. This study proposes HeatProbe, a thermal-based power meterHeatProbe: A Thermal-based Power Meter for Accounting Disaggregated Electricity Usage Bo-Jhang Ho1}@citi.sinica.edu.tw ABSTRACT To promote energy-saving behavior, disaggregating elec- tricity usage is critical for increasing

  2. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology

    SciTech Connect (OSTI)

    Hopman, Ulrich,; Kruiswyk, Richard W.

    2005-07-05

    Caterpillar's Technology & Solutions Division conceived, designed, built and tested an electric turbocompound system for an on-highway heavy-duty truck engine. The heart of the system is a unique turbochargerr with an electric motor/generator mounted on the shaft between turbine and compressor wheels. When the power produced by the turbocharger turbine exceeds the power of the compressor, the excess power is converted to electrical power by the generator on the turbo shaft; that power is then used to help turn the crankshaft via an electric motor mounted in the engine flywheel housing. The net result is an improvement in engine fuel economy. The electric turbocompound system provides added control flexibility because it is capable of varying the amount of power extracted from the exhaust gases, thus allowing for control of engine boost. The system configuration and design, turbocharger features, control system development, and test results are presented.

  3. Flathead Electric Cooperative Facility Geothermal Heat Pump System Upgrade

    SciTech Connect (OSTI)

    Liu, Xiaobing

    2014-06-01

    High initial cost and lack of public awareness of ground source heat pump (GSHP) technology are the two major barriers preventing rapid deployment of this energy saving technology in the United States. Under the American Recovery and Reinvestment Act (ARRA), 26 GSHP projects have been competitively selected and carried out to demonstrate the benefits of GSHP systems and innovative technologies for cost reduction and/or performance improvement. This paper highlights findings of a case study of one of the ARRA-funded GSHP demonstration projects, which is a heating only central GSHP system using shallow aquifer as heat source and installed at a warehouse and truck bay at Kalispell, MT. This case study is based on the analysis of measured performance data, utility bills, and calculations of energy consumptions of conventional central heating systems for providing the same heat outputs as the central GSHP system did. The evaluated performance metrics include energy efficiency of the heat pump equipment and the overall GSHP system, pumping performance, energy savings, carbon emission reductions, and cost-effectiveness of GSHP system compared with conventional heating systems. This case study also identified areas for reducing uncertainties in performance evaluation, improving operational efficiency, and reducing installed cost of similar GSHP systems in the future. Publication of ASHRAE at the annual conference in Seattle.

  4. The stimulation of heavy oil reservoirs with electrical resistance heating 

    E-Print Network [OSTI]

    Baylor, Blake Allen

    1990-01-01

    field sample Fig. 26 ? Inflow performance relationship for the simulation with Hycal data 53 55 56 60 62 INTRODUCTION The application of heat to an oil reservoir is a process known as thermal recovery. The oldest known means of thermal...', and in 1986 for the White Wolf field in California. " More recent field tests were reported in Canada" and Brazil. Flock and Tharin ' examined possible thermal recovery techniques for heavy oils. In their discussion of resistance heating, they speculated...

  5. Does Electricity (and Heat) Network Regulation have anything to learn from Fixed Line Telecoms?

    E-Print Network [OSTI]

    Pollitt, Michael G.

     to electricity, between 2003 and 2008 the percentage of households in Christchurch,  New Zealand, heating via heat pumps has increased from 8% to 35%, with the figure projected to 70% by  2015?18 (Orion, 2008, p.6).  4 The UK history of telecoms reform... O R K IN G P A P E R N O N -T E C H N IC A L S U M M A R Y Does Electricity (and Heat) Network Regulation have anything to learn from Fixed Line Telecoms Regulation? EPRG Working Paper 0914 Cambridge Working Paper in Economics...

  6. Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound Technology

    SciTech Connect (OSTI)

    Gerke, Frank G.

    2001-08-05

    This cooperative program between the DOE Office of Heavy Vehicle Technology and Caterpillar, Inc. is aimed at demonstrating electric turbocompound technology on a Class 8 truck engine. This is a lab demonstration program, with no provision for on-truck testing of the system. The goal is to demonstrate the level of fuel efficiency improvement attainable with the electric turbocompound system. Also, electric turbocompounding adds an additional level of control to the air supply which could be a component in an emissions control strategy.

  7. Elevated exhaust temperature, zoned, electrically-heated particulate matter filter

    DOE Patents [OSTI]

    Gonze, Eugene V [Pinckney, MI; Bhatia, Garima [Bangalore, IN

    2012-04-17

    A system includes an electrical heater and a particulate matter (PM) filter that is arranged one of adjacent to and in contact with the electrical heater. A control module selectively increases an exhaust gas temperature of an engine to a first temperature and that initiates regeneration of the PM filter using the electrical heater while the exhaust gas temperature is above the first temperature. The first temperature is greater than a maximum exhaust gas temperature at the PM filter during non-regeneration operation and is less than an oxidation temperature of the PM.

  8. Dynamic underground stripping: steam and electric heating for in situ decontamination of soils and groundwater

    DOE Patents [OSTI]

    Daily, William D. (Livermore, CA); Ramirez, Abelardo L. (Pleasanton, CA); Newmark, Robin L. (Pleasanton, CA); Udell, Kent (Berkeley, CA); Buetnner, Harley M. (Livermore, CA); Aines, Roger D. (Livermore, CA)

    1995-01-01

    A dynamic underground stripping process removes localized underground volatile organic compounds from heterogeneous soils and rock in a relatively short time. This method uses steam injection and electrical resistance heating to heat the contaminated underground area to increase the vapor pressure of the contaminants, thus speeding the process of contaminant removal and making the removal more complete. The injected steam passes through the more permeable sediments, distilling the organic contaminants, which are pumped to the surface. Large electrical currents are also applied to the contaminated area, which heat the impermeable subsurface layers that the steam has not penetrated. The condensed and vaporized contaminants are withdrawn by liquid pumping and vacuum extraction. The steam injection and electrical heating steps are repeated as necessary. Geophysical imaging methods can be used to map the boundary between the hot, dry, contamination-free underground zone and the cool, damp surrounding areas to help monitor the dynamic stripping process.

  9. Dynamic underground stripping: steam and electric heating for in situ decontamination of soils and groundwater

    DOE Patents [OSTI]

    Daily, W.D.; Ramirez, A.L.; Newmark, R.L.; Udell, K.; Buetnner, H.M.; Aines, R.D.

    1995-09-12

    A dynamic underground stripping process removes localized underground volatile organic compounds from heterogeneous soils and rock in a relatively short time. This method uses steam injection and electrical resistance heating to heat the contaminated underground area to increase the vapor pressure of the contaminants, thus speeding the process of contaminant removal and making the removal more complete. The injected steam passes through the more permeable sediments, distilling the organic contaminants, which are pumped to the surface. Large electrical currents are also applied to the contaminated area, which heat the impermeable subsurface layers that the steam has not penetrated. The condensed and vaporized contaminants are withdrawn by liquid pumping and vacuum extraction. The steam injection and electrical heating steps are repeated as necessary. Geophysical imaging methods can be used to map the boundary between the hot, dry, contamination-free underground zone and the cool, damp surrounding areas to help monitor the dynamic stripping process. 4 figs.

  10. THE DEFINITION OF ENGINEERING DEVELOPMENT AND RESEARCH PROBLEMS RELATING TO THE USE OF GEOTHERMAL FLUIDS FOR ELECTRIC POWER GENERATION AND NONELECTRIC HEATING

    E-Print Network [OSTI]

    Apps, J.A.

    2011-01-01

    resources for electric power generation. i. Plant size ii.SYSTEMS Electric Power Generation Systems NonelectricFLUIDS FOR ELECTRIC POWER GENERATION AND NONELECTRIC HEATING

  11. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    ES 2. CA nursing home electricity pattern: July weekday lowJanuary and July weekday electricity and total heat (space +CA school weekday total electricity (inclusive of cooling)

  12. Precision control of high temperature furnaces using an auxiliary power supply and charged practice current flow

    DOE Patents [OSTI]

    Pollock, George G. (San Ramon, CA)

    1997-01-01

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved.

  13. Precision control of high temperature furnaces using an auxiliary power supply and charged particle current flow

    DOE Patents [OSTI]

    Pollock, G.G.

    1997-01-28

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. 5 figs.

  14. Mid-South Metallurgical Makes Electrical and Natural Gas System...

    Broader source: Energy.gov (indexed) [DOE]

    University. This included installing new furnace insulation, implementing an electrical demand system, installing energy efficient equipment on its natural gas furnace...

  15. Use of photovoltaics for waste heat recovery

    DOE Patents [OSTI]

    Polcyn, Adam D

    2013-04-16

    A device for recovering waste heat in the form of radiated light, e.g. red visible light and/or infrared light includes a housing having a viewing window, and a photovoltaic cell mounted in the housing in a relationship to the viewing window, wherein rays of radiated light pass through the viewing window and impinge on surface of the photovoltaic cell. The housing and/or the cell are cooled so that the device can be used with a furnace for an industrial process, e.g. mounting the device with a view of the interior of the heating chamber of a glass making furnace. In this manner, the rays of the radiated light generated during the melting of glass batch materials in the heating chamber pass through the viewing window and impinge on the surface of the photovoltaic cells to generate electric current which is passed onto an electric load.

  16. Electrically heated particulate filter with zoned exhaust flow control

    DOE Patents [OSTI]

    Gonze, Eugene V [Pinckney, MI

    2012-06-26

    A system includes a particulate matter (PM) filter that includes X zones. An electrical heater includes Y heater segments that are associated with respective ones of the X zones. The electrical heater is arranged upstream from and proximate with the PM filter. A valve assembly includes Z sections that are associated with respective ones of the X zones. A control module adjusts flow through each of the Z sections during regeneration of the PM filter via control of the valve assembly. X, Y and Z are integers.

  17. Usage possibilities of diesel aggregate for room heating and electric energy production

    SciTech Connect (OSTI)

    Kegl, K.; Vor Ic, J.

    1998-07-01

    Article shows reasons for introduction of cogeneration generally. The present manner of heating and electricity connection at the Faculty of electrical engineering and computer science in Maribor is described. The idea is to build in the cogeneration complex in heating room next to the existent boilers. Gathered data of electricity and heat demand are presented. Paper deals with question of electrical, heat and fuel connections. Comparison between two types of cogeneration (motor and turbine) helps to make a decision: cogeneration with motor. Depending to the daily electricity demands diagram and arranged heating diagram the authors focused to the small cogeneration (around 200 kWe). Availability of natural gas at the placement of the cogeneration leads us to the gas motor but leaves the diesel engine possibility opened. A brief economical estimation includes common investment costs regarding to the savings of energy and fuel expenses. Payback time calculation gives precedence to the gas motor if diesel is used with motor instead of fuel oil. Except the energy savings there are greater benefits of the cogeneration: it can be good study case for students of electrotechnics as well as future mechanical engineers.

  18. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    TK Effect of Heat and Electricity Storage and Reliability oninclude both heat and electricity storage, and 3. to make anIn this case, electricity storage costs are reduced from 193

  19. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    forms/instr63a.pdf Electricity Storage Association, MorganEffect of Heat and Electricity Storage and Reliability onEffect of Heat and Electricity Storage and Reliability on

  20. Volumetric In Situ Electrical Heating: An Unexploited Electrotechnology 

    E-Print Network [OSTI]

    Bridges, J. E.

    1992-01-01

    (10), under contract to Occidental, developed a preliminary conceptual design for a commercial-scale integrated RF retorting plan. The results of this study demonstrated that upgraded shale oil produced by the RF process could be profitably sold... unstimulated flow occurs. Flow is stimulated by using ohmic currents to heat the block of heavy-oil to the point where solution gas drive is developed by the vaporization of volatiles and water. By such a process, the deposit can be repressurized...

  1. An integrated heat pump storage system for year-round off-peak electrical energy use

    SciTech Connect (OSTI)

    Russell, L.D.; Forbes, R.E.; Hilson, D.W.

    1982-05-01

    An integrated system that provides for primarily off-peak electrical energy use and heat storage during the heating season, cooling storage during the cooling season, and hot water heating during both seasons was evaluated in this project. Results indicate that such a system is feasible and can be employed to shift electrical energy use from peak to off-peak periods. Further, this shifting of energy use can be done with whatever timing is desired year-round to assist with load-leveling for the utility. Results indicate potential for both residential and commercial applications. It is concluded that widespread use of such systems could lead to significant benefits for electrical power utilities and their customers.

  2. High exhaust temperature, zoned, electrically-heated particulate matter filter

    SciTech Connect (OSTI)

    Gonze, Eugene V.; Paratore, Jr., Michael J.; Bhatia, Garima

    2015-09-22

    A system includes a particulate matter (PM) filter, an electric heater, and a control circuit. The electric heater includes multiple zones, which each correspond to longitudinal zones along a length of the PM filter. A first zone includes multiple discontinuous sub-zones. The control circuit determines whether regeneration is needed based on an estimated level of loading of the PM filter and an exhaust flow rate. In response to a determination that regeneration is needed, the control circuit: controls an operating parameter of an engine to increase an exhaust temperature to a first temperature during a first period; after the first period, activates the first zone; deactivates the first zone in response to a minimum filter face temperature being reached; subsequent to deactivating the first zone, activates a second zone; and deactivates the second zone in response to the minimum filter face temperature being reached.

  3. Diesel particulate filter (DPF) regeneration by electrical heating of resistive coatings

    DOE Patents [OSTI]

    Williamson, Weldon S. (Malibu, CA); Gonze, Eugene V. (Pinckney, MI)

    2008-12-30

    An exhaust system that processes exhaust generated by an engine includes a diesel particulate filter (DPF) that is disposed downstream of the engine and that filters particulates from the exhaust. An electrical heater is integrally formed in an upstream end of the DPF and selectively heats the exhaust to initiate combustion of the particulates within the exhaust as it passes therethrough. Heat generated by combustion of the particulates induces combustion of particulates within the DPF.

  4. Heat Content of Natural Gas Consumed by Electric Power Sector

    U.S. Energy Information Administration (EIA) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home PageMonthly","10/2015"4,"Ames5 Tables July 1996 Energy Information Administration Office of Coal, Nuclear, ElectricRhodeFeet)CubicCitygate Price 17.82 22.942 1,021

  5. Heat Transfer -2 A long copper wire is used to carry an electric current and has an electrical resistance of 0.4 ohm

    E-Print Network [OSTI]

    Virginia Tech

    Heat Transfer - 2 A long copper wire is used to carry an electric current and has an electrical and the insulation reaching 90 0 C. You may neglect heat transfer to the air during this process, but justify conductivity k = 300 W/m-0 C Density = 8900 kg/m3 Specific heat capacity Cp = 380 J/kg-0 C a) (10 pts) Draw

  6. Electrical heating of soils using high efficiency electrode patterns and power phases

    DOE Patents [OSTI]

    Buettner, Harley M. (Livermore, CA)

    1999-01-01

    Powerline-frequency electrical (joule) heating of soils using a high efficiency electrode configuration and power phase arrangement. The electrode configuration consists of several heating or current injection electrodes around the periphery of a volume of soil to be heated, all electrodes being connected to one phase of a multi-phase or a single-phase power system, and a return or extraction electrode or electrodes located inside the volume to be heated being connected to the remaining phases of the multi-phase power system or to the neutral side of the single-phase power source. This electrode configuration and power phase arrangement can be utilized anywhere where powerline frequency soil heating is applicable and thus has many potential uses including removal of volatile organic compounds such as gasoline and tricholorethylene (TCE) from contaminated areas.

  7. Application of AI techniques to blast furnace operations

    SciTech Connect (OSTI)

    Iida, Osamu; Ushijima, Yuichi; Sawada, Toshiro [Kawasaki Steel Corp., Kurashiki (Japan)

    1995-10-01

    It was during the first stages of application of artificial intelligence (AI) to industrial fields, that the ironmaking division of Mizushima works at Kawasaki Steel recognized its potential. Since that time, the division has sought applications for these techniques to solve various problems. AI techniques applied to control the No. 3 blast furnace operations at the Mizushima works include: Blast furnace control by a diagnostic type of expert system that gives guidance to the actions required for blast furnace operation as well as control of furnace heat by automatically setting blast temperature; Hot stove combustion control by a combination of fuzzy inference and a physical model to insure good thermal efficiency of the stove; and blast furnace burden control using neural networks makes it possible to connect the pattern of gas flow distribution with the condition of the furnace. Experience of AI to control the blast furnace and other ironmaking operations has proved its capability for achieving automation and increased operating efficiency. The benefits are very high. For these reasons, the applications of AI techniques will be extended in the future and new techniques studied to further improve the power of AI.

  8. FINAL Syllabus for Physics 260 -Fall 2014 General Physics: Vibrations, Waves, Heat, Electricity, and Magnetism

    E-Print Network [OSTI]

    Lathrop, Daniel P.

    FINAL Syllabus for Physics 260 - Fall 2014 General Physics: Vibrations, Waves, Heat, Electricity, and Magnetism Professor Daniel Lathrop - Sections 0101 through 0106 Official Course Description: General Physics), or PHYS272. Second semester of a three-semester calculus-based general physics course. Vibrations, waves

  9. EFFECT OF HEATING ON THE STRUCTURE OF AN ADHESIVE JOINT, AS INDICATED BY ELECTRICAL

    E-Print Network [OSTI]

    Chung, Deborah D.L.

    NOTE EFFECT OF HEATING ON THE STRUCTURE OF AN ADHESIVE JOINT, AS INDICATED BY ELECTRICAL RESISTANCE was found to cause a partly reversible effect on the structure of an adhesive (epoxy) joint involving steel expansion of the adhesive. The ir- reversible portion was due to an irreversible microstructural change

  10. Economic analysis of using excess renewable electricity to displace heating fuels

    E-Print Network [OSTI]

    Firestone, Jeremy

    -penetration renewable electricity systems, it is less expensive to install higher capacity of renewables and to allow cases, a natural gas fired boiler (NGB) was modeled to be installed in the building for back-up heat for human related activities (the solar radiation alone on the earth's surface is more than three orders

  11. Evaluation of Retrofit Variable-Speed Furnace Fan Motors

    SciTech Connect (OSTI)

    Aldrich, R.; Williamson, J.

    2014-01-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) has evaluated the Concept 3 (tm) replacement motors for residential furnaces. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost-effectiveness. The results of this study are intended to be useful to home performance contractors, HVAC contractors, and home efficiency program stakeholders. The project includes eight homes in and near Syracuse, NY. Tests and monitoring was performed both before and after fan motors were replaced. Average fan power reductions were approximately 126 Watts during heating and 220 Watts during cooling operation. Over the course of entire heating and cooling seasons, these translated into average electric energy savings of 163 kWh. Average cost savings were $20 per year. Homes where the fan was used outside of heating and cooling mode saved an additional $42 per year on average. Results indicate that BPM replacement motors will be most cost-effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load. There are millions of cold-climate, U.S. homes that meet these criteria, but the savings in most homes tested in this study were modest.

  12. Highly-Efficient Thermoelectronic Conversion of Solar Energy and Heat into Electric Power

    E-Print Network [OSTI]

    Meir, S; Geballe, T H; Mannhart, J

    2013-01-01

    Electric power may, in principle, be generated in a highly efficient manner from heat created by focused solar irradiation, chemical combustion, or nuclear decay by means of thermionic energy conversion. As the conversion efficiency of the thermionic process tends to be degraded by electron space charges, the efficiencies of thermionic generators have amounted to only a fraction of those fundamentally possible. We show that this space-charge problem can be resolved by shaping the electric potential distribution of the converter such that the static electron space-charge clouds are transformed into an output current. Although the technical development of practical generators will require further substantial efforts, we conclude that a highly efficient transformation of heat to electric power may well be achieved.

  13. Influence of monolayer contamination on electric-field-noise heating in ion traps

    E-Print Network [OSTI]

    A. Safavi-Naini; E. Kim; P. F. Weck; P. Rabl; H. R. Sadeghpour

    2012-09-28

    Electric field noise is a hinderance to the assembly of large scale quantum computers based on entangled trapped ions. Apart from ubiquitous technical noise sources, experimental studies of trapped ion heating have revealed additional limiting contributions to this noise, originating from atomic processes on the electrode surfaces. In a recent work [A. Safavi-Naini et al., Phys. Rev. A 84, 023412 (2011)] we described a microscopic model for this excess electric field noise, which points a way towards a more systematic understanding of surface adsorbates as progenitors of electric field jitter noise. Here, we address the impact of surface monolayer contamination on adsorbate induced noise processes. By using exact numerical calculations for H and N atomic monolayers on an Au(111) surface representing opposite extremes of physisorption and chemisorption, we show that an additional monolayer can significantly affect the noise power spectrum and either enhance or suppress the resulting heating rates.

  14. Steam Cracker Furnace Energy Improvements 

    E-Print Network [OSTI]

    Gandler, T.

    2010-01-01

    ? Energy efficiency improvements Overview Baytown Olefins Plant Page 3 Baytown Complex ?One of world?s largest integrated, most technologically advanced petroleum/petrochemical complexes ?~3,400 acres along Houston Ship Channel, ~ 25 mi. east... Furnace tube hydrocarbon + steam 0 0.2 0.4 0.6 0.8 1 1.2 1 2 time C o k e l a y e r Page 8 Steam Cracker Furnace Energy Efficiency ? Overall energy efficiency of furnace depends on ? Run length or % of time furnace is online (more...

  15. Furnaces | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QA J-E-1 SECTION J APPENDIX E LISTStar2-0057-EA Jump to:ofEnia SpAFlexStock Co Ltd Jump to: navigation,NorteFurnaces

  16. Heat engine and electric motor torque distribution strategy for a hybrid electric vehicle

    DOE Patents [OSTI]

    Boberg, Evan S. (Hazel Park, MI); Gebby, Brian P. (Hazel Park, MI)

    1999-09-28

    A method is provided for controlling a power train system for a hybrid electric vehicle. The method includes a torque distribution strategy for controlling the engine and the electric motor. The engine and motor commands are determined based upon the accelerator position, the battery state of charge and the amount of engine and motor torque available. The amount of torque requested for the engine is restricted by a limited rate of rise in order to reduce the emissions from the engine. The limited engine torque is supplemented by motor torque in order to meet a torque request determined based upon the accelerator position.

  17. Waste Heat to Power Market Assessment

    SciTech Connect (OSTI)

    Elson, Amelia; Tidball, Rick; Hampson, Anne

    2015-03-01

    Waste heat to power (WHP) is the process of capturing heat discarded by an existing process and using that heat to generate electricity. In the industrial sector, waste heat streams are generated by kilns, furnaces, ovens, turbines, engines, and other equipment. In addition to processes at industrial plants, waste heat streams suitable for WHP are generated at field locations, including landfills, compressor stations, and mining sites. Waste heat streams are also produced in the residential and commercial sectors, but compared to industrial sites these waste heat streams typically have lower temperatures and much lower volumetric flow rates. The economic feasibility for WHP declines as the temperature and flow rate decline, and most WHP technologies are therefore applied in industrial markets where waste heat stream characteristics are more favorable. This report provides an assessment of the potential market for WHP in the industrial sector in the United States.

  18. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    with Electric and Thermal Storage Technologies”, ACEEE 2008CAM 5 decoupling by thermal storage decoupling by electric2007. Please note that thermal storage contains also heat

  19. Automatic control of electric thermal storage (heat) under real-time pricing. Final report

    SciTech Connect (OSTI)

    Daryanian, B.; Tabors, R.D.; Bohn, R.E. [Tabors Caramanis and Associates, Inc. (United States)

    1995-01-01

    Real-time pricing (RTP) can be used by electric utilities as a control signal for responsive demand-side management (DSM) programs. Electric thermal storage (ETS) systems in buildings provide the inherent flexibility needed to take advantage of variations in prices. Under RTP, optimal performance for ETS operations is achieved under market conditions where reductions in customers` costs coincide with the lowering of the cost of service for electric utilities. The RTP signal conveys the time-varying actual marginal cost of the electric service to customers. The RTP rate is a combination of various cost components, including marginal generation fuel and maintenance costs, marginal costs of transmission and distribution losses, and marginal quality of supply and transmission costs. This report describes the results of an experiment in automatic control of heat storage systems under RTP during the winter seasons of 1989--90 and 1990--91.

  20. Theoretical thermodynamic analysis of a closed-cycle process for the conversion of heat into electrical energy

    E-Print Network [OSTI]

    Carati, Andrea

    into electrical energy by means of a distiller and an electrochemical cell. A. Caratia , M. Marinoa , D. Brogiolib) Abstract We analyse a device aimed at the conversion of heat into electrical energy, based on a closed with different concentrations can be tapped and converted into electrical energy, e.g. by means

  1. Electric field noise above surfaces: a model for heating rate scaling law in ion traps

    E-Print Network [OSTI]

    Romain Dubessy; Thomas Coudreau; Luca Guidoni

    2008-12-17

    We present a model for the scaling laws of the electric field noise spectral density as a function of the distance, $d$, above a conducting surface. Our analytical approach models the patch potentials by introducing a correlation length, $\\zeta$, of the electric potential on the surface. The predicted scaling laws are in excellent agreement with two different classes of experiments (cold trapped ions and cantilevers), that span at least four orders of magnitude of $d$. According to this model, heating rate in miniature ion traps could be greatly reduced by proper material engineering.

  2. Long life hearth in blast furnace -- Kokura No. 2 B.F. of Sumitomo Metals

    SciTech Connect (OSTI)

    Yamamoto, Takaiku; Sunahara, Kouhei; Inada, Takanobu; Takatani, Kouji; Miyahara, Mitsuo; Sato, Yasusi; Hatano, Yasuhiko; Takata, Kouzo

    1997-12-31

    The factors elongating hearth life of Sumitomo Kokura No. 2 B.F. were investigated by use of an estimation system of the furnace hearth condition, which consisted of four mathematical simulation models. Lowered heat load operation together with integrated design of both refractories and cooling enabled the furnace life to be extended for over 16 years without severe damage in the hearth.

  3. STRIP TEMPERATURE IN A METAL COATING LINE ANNEALING FURNACE

    E-Print Network [OSTI]

    McGuinness, Mark

    STRIP TEMPERATURE IN A METAL COATING LINE ANNEALING FURNACE Mark McGuinness1 and Stephen Taylor2 We Zincalume are produced in a range of dimensions, grades and coating weights. The steel strip is annealed prior to being coated, by heating to a predeter- mined temperature for a definite time. Annealing

  4. Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program

    Broader source: Energy.gov [DOE]

    The New Hampshire Public Utilities Commission (PUC) is offering rebates of 30% of the installed cost of qualifying new residential bulk-fed, wood-pellet central heating boilers or furnaces. The...

  5. Rebuilding of Rautaruukki blast furnaces

    SciTech Connect (OSTI)

    Kallo, S.; Pisilae, E.; Ojala, K. [Rautaruukki Oy Raahe Steel (Finland)

    1997-12-31

    Rautaruukki Oy Raahe Steel rebuilt its blast furnaces in 1995 (BF1) and 1996 (BF2) after 10 year campaigns and production of 9,747 THM/m{sup 3} (303 NTHM/ft{sup 3}) and 9,535 THM/m{sup 3} (297 NTHM/ft{sup 3}), respectively. At the end of the campaigns, damaged cooling system and shell cracks were increasingly disturbing the availability of furnaces. The goal for rebuilding was to improve the cooling systems and refractory quality in order to attain a 15 year campaign. The furnaces were slightly enlarged to meet the future production demand. The blast furnace control rooms and operations were centralized and the automation and instrumentation level was considerably improved in order to improve the operation efficiency and to reduce manpower requirements. Investments in direct slag granulation and improved casthouse dedusting improved environmental protection. The paper describes the rebuilding.

  6. Lactate dehydrogenase activity in bovine and porcine muscle as influenced by electrical stimulation, aging, freezing, thawing and heating 

    E-Print Network [OSTI]

    Collins, Sharen Sue

    1987-01-01

    LACTATE DEHYDROGENASE ACTIVITY IN BOVINF. AND PORCINE MUSCLE AS INFLUENCED BY ELECTRICAL STIMULATION, AGING, FREEZING, THA&v'ING AiVD HEATING A Thesis by SHAREN SUE COLLINS Submitted to the Graduate College of Texas ARM University in partial... fulfillment of the requirements for the degree of MASTER OF SCIENCE May 1987 Major Subject: Animal Science LACTATE DEHYDROGENASE ACTIVITY IN BOVINE AND PORCINE MUSCLE AS INFLUENCED BY ELECTRICAL STIMULATION, AGING, FREEZING, THAWING AND HEATING A Thesis...

  7. Variable frequency microwave furnace system

    DOE Patents [OSTI]

    Bible, D.W.; Lauf, R.J.

    1994-06-14

    A variable frequency microwave furnace system designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity for testing or other selected applications. The variable frequency microwave furnace system includes a microwave signal generator or microwave voltage-controlled oscillator for generating a low-power microwave signal for input to the microwave furnace. A first amplifier may be provided to amplify the magnitude of the signal output from the microwave signal generator or the microwave voltage-controlled oscillator. A second amplifier is provided for processing the signal output by the first amplifier. The second amplifier outputs the microwave signal input to the furnace cavity. In the preferred embodiment, the second amplifier is a traveling-wave tube (TWT). A power supply is provided for operation of the second amplifier. A directional coupler is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter is provided for measuring the power delivered to the microwave furnace. A second power meter detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load. 5 figs.

  8. Variable frequency microwave furnace system

    DOE Patents [OSTI]

    Bible, Don W. (Clinton, TN); Lauf, Robert J. (Oak Ridge, TN)

    1994-01-01

    A variable frequency microwave furnace system (10) designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity (34) for testing or other selected applications. The variable frequency microwave furnace system (10) includes a microwave signal generator (12) or microwave voltage-controlled oscillator (14) for generating a low-power microwave signal for input to the microwave furnace. A first amplifier (18) may be provided to amplify the magnitude of the signal output from the microwave signal generator (12) or the microwave voltage-controlled oscillator (14). A second amplifier (20) is provided for processing the signal output by the first amplifier (18). The second amplifier (20) outputs the microwave signal input to the furnace cavity (34). In the preferred embodiment, the second amplifier (20) is a traveling-wave tube (TWT). A power supply (22) is provided for operation of the second amplifier (20). A directional coupler (24) is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter (30) is provided for measuring the power delivered to the microwave furnace (32). A second power meter (26) detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load (28).

  9. Technology Solutions Case Study: Replacement of Variable-Speed Motors for Furnaces

    SciTech Connect (OSTI)

    2013-02-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) evaluated the Concept 3™ replacement motors for residential furnaces in eight homes in Syracuse, NY. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost-effectiveness. The results of this study are intended to be useful to home performance contractors, HVAC contractors, and home efficiency program stakeholders. Tests and monitoring was performed both before and after fan motors were replaced. Average fan power reductions were approximately 126 Watts during heating and 220 Watts during cooling operation. Over the course of entire heating and cooling seasons, these translated into average electric energy savings of 163 kWh, with average cost savings of $20 per year. Homes where the fan was used outside of heating and cooling mode saved an additional $42 per year on average. Results indicate that BPM replacement motors will be most cost-effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load.

  10. Hot Thermal Storage/Selective Energy System Reduces Electric Demand for Space Cooling As Well As Heating in Commercial Application 

    E-Print Network [OSTI]

    Meckler, G.

    1985-01-01

    energy and off-peak electric resistance heating. Estimated energy and first cost savings, as compared with an all-electric VAV HVAC system, are: 30 to 50% in ductwork size and cost; 30% in fan energy; 25% in air handling equipment; 20 to 40% in utility...

  11. Study of a heat rejection system for the Nuclear Electric Propulsion (NEP) spacecraft. Final report

    SciTech Connect (OSTI)

    Ernest, D.M.

    1982-11-01

    Two different heat pipe radiator elements, one intended for use with the power conversion subsystem of the NASA funded nuclear electric propulsion (NEP) spacecraft, and one intended for use with the DOE funded space power advanced reactor (SPAR) system were tested and evaluated. The NEP stainless steel/sodium heat pipe was 4.42 meters long and had a 1 cm diameter. Thermal performance testing at 920 K showed a non-limited power level of 3560 watts, well in excess of the design power of 2600 watts. This test verified the applicability of screen arteries for use in long radiator heat pipes. The SPAR titanium/potassium heat pipe was 5.5 meters long and had a semicircular crossection with a 4 cm diameter. Thermal performance testing at 775 K showed a maximum power level of 1.86 kW, somewhat short of the desired 2.6 kW beginning of life design requirement. The reduced performance was shown to be the result of the inability of the evaporator wall wick (shot blasted evaporator wall) to handle the required liquid flow.

  12. Dynamic Underground Stripping: In situ steam sweeping and electrical heating to remediate a deep hydrocarbon spill

    SciTech Connect (OSTI)

    Yow, J.L. Jr.; Aines, R.D.; Newmark, R.L.; Udell, K.S.; Ziagos, J.P.

    1994-07-01

    Dynamic Underground Stripping is a combination of in situ steam injection, electrical resistance heating, and fluid extraction for rapid removal and recovery of subsurface contaminants such as solvents or fuels. Underground imaging and other measurement techniques monitor the system in situ for process control. Field tests at a deep gasoline spill at Lawrence Livermore National Laboratory recovered over 7000 gallons of gasoline during several months of field operations. Preliminary analysis of system cost and performance indicate that Dynamic Underground Stripping compares favorably with conventional pump-and-treat and vacuum extraction schemes for removing non-aqueous phase liquids such as gasoline from deep subsurface plumes.

  13. Heating of semiconductor devices in electric Markus Brunk and Ansgar Jungel

    E-Print Network [OSTI]

    Jüngel, Ansgar

    -consistent electric potential V read as tn-q-1 divJn = -R(n, p), t p+q-1 divJp = -R(n, p), (1) t(3 2 kBnTn)-divJw +Jn ·V = W(n,Tn)- 3 2 kBTnR(n, p), (2) sV = q(n- p-C(x)), (3) where q is the elementary cha (mixed) finite elements. Heating effects from numerical simulations in a pn-junction diode and a clipper

  14. Electrical Energy and Demand Savings from a Geothermal Heat Pump ESPC at Fort Polk, LA

    SciTech Connect (OSTI)

    Shonder, John A; Hughes, Patrick

    1997-06-01

    At Fort Polk, Louisiana, the space-conditioning systems of an entire city (4,003 military family housing units) have been converted to geothermal heat pumps (GHPs) under an energy savings performance contract. At the same time, other efficiency measures, such as compact fluorescent lights, low-flow hot water outlets, and attic insulation, were installed. Pre- and post-retrofit data were taken at 15-minute intervals on energy flows through the electrical distribution feeders that serve the family housing areas of the post. Fifteen-minute interval data were also taken on energy use from a sample of the residences. The analysis presented in this paper shows that for a typical meteorological year, the retrofits result in an electrical energy savings of approximately 25.6 million kWh, or 32.4% of the pre-retrofit electrical use in family housing. Peak electrical demand has also been reduced by about 6.8 MW, which is 40% of pre-retrofit peak demand. In addition, the retrofits save about 260,000 therms per year of natural gas. It should be noted that the energy savings presented in this document are the 'apparent' energy savings observed in the monitored data and are not to be mistaken for the 'contracted' energy savings used as the basis for payments. To determine the 'contracted' energy savings, the 'apparent' energy savings may require adjustments for such things as changes in indoor temperature performance criteri, addition of ceiling fans, and other factors.

  15. Evaluation of Retrofit Variable-Speed Furnace Fan Motors

    SciTech Connect (OSTI)

    Aldrich, R.; Williamson, J.

    2014-01-01

    In conjunction with the New York State Energy Research and Development Authority (NYSERDA) and Proctor Engineering Group, Ltd. (PEG), the Consortium for Advanced Residential Buildings (CARB) has evaluated the Concept 3™ replacement motors for residential furnaces. These brushless, permanent magnet (BPM) motors can use much less electricity than their PSC (permanent split capacitor) predecessors. This evaluation focuses on existing homes in the heating-dominated climate of upstate New York with the goals of characterizing field performance and cost effectiveness. The project includes eight homes in and near Syracuse, NY. Tests and monitoring was performed both before and after fan motors were replaced. Results indicate that BPM replacement motors will be most cost effective in HVAC systems with longer run times and relatively low duct static pressures. More dramatic savings are possible if occupants use the fan-only setting when there is no thermal load. There are millions of cold-climate, U.S. homes that meet these criteria, but the savings in most homes tested in this study were modest.

  16. Residential Two-Stage Gas Furnaces - Do They Save Energy?

    E-Print Network [OSTI]

    Lekov, Alex; Franco, Victor; Lutz, James

    2006-01-01

    2004. Infinity 80 Gas Furnace Consumer Brochure. FebruaryConservation Standards for Residential Furnaces and Boilers;Proposed Rule Furnace and Boiler Advanced Notice of Proposed

  17. BPM Motors in Residential Gas Furnaces: What are the Savings?

    E-Print Network [OSTI]

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Evaluation of Residential Furnace Blower Performance.Infinity 80 Variable Speed Furnace. August. Farmington,Standards for Residential Furnaces and Boilers; Proposed

  18. Proposal for the Award of a Contract for the Supply and Installation of a gas Turbine for Combined Generation of Electricity and Heat in the Heating Plant on the Meyrin Site

    E-Print Network [OSTI]

    1994-01-01

    Proposal for the Award of a Contract for the Supply and Installation of a gas Turbine for Combined Generation of Electricity and Heat in the Heating Plant on the Meyrin Site

  19. $500,000 annually for heating and cooling prior to the installation of the PureComfortTM cooling, heating, and power system. Electrical power and space conditioning are now

    E-Print Network [OSTI]

    Pennycook, Steve

    -fired boilers and a steam heating system, and supplements the remaining campus heating and cooling system$500,000 annually for heating and cooling prior to the installation of the PureComfortTM cooling, heating, and power system. Electrical power and space conditioning are now provided more efficiently

  20. Usage Policies Notebook for NanoFurnace Furnace (EasyTube 3000 System)

    E-Print Network [OSTI]

    Mease, Kenneth D.

    Usage Policies Notebook for NanoFurnace Furnace (EasyTube 3000 System) Revision date October 2014 #12;2 Emergency Plan for Nano Furnace Standard Operating Procedures for Emergencies ContactTube3000 Furnace to grow carbon nanotubes, graphene, and annealing. To avoid any potential fire

  1. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    optimal could be acquired. Battery storage costs are roughlylead/acid battery) and thermal storage, capabilities, withcell electric storage heat storage flow battery abs. chiller

  2. Field monitoring of a variable-speed integrated heat pump/water-heating appliance

    SciTech Connect (OSTI)

    Fanney, A.H. [National Inst. of Standards and Technology, Gaithersburg, MD (United States). Building and Fire Research Lab.

    1995-12-31

    A variable-speed integrated heat pump/water-heating appliance was monitored for two years while meeting the space-conditioning and water-heating needs of an occupied residence. Experimental results are presented that show the total energy consumed by the residence was significantly reduced compared to previous years in which electric base-board heat, a wood stove, and window air conditioners were used. During the two space-heating seasons, the variable-speed integrated heat pump/water-heating appliance used 60% less energy than would have been consumed by an electric furnace with the same air distribution system and a storage-type electric water heater. The monthly space-cooling-only coefficients of performance (COP) ranged from 2.50 to 4.03, whereas the monthly space-heating-only coefficients of performance ranged from a low of 0.91 to a high of 3.33. A proposed index to quantify the overall system performance of integrated water-heating/space-conditioning appliances, referred to as the combined performance factor, ranged from 1.55 to 3.50. The majority of larger values occurred during months in which space cooling dominated. The combined performance factor for the entire two-year study was 2.45. A conventional watt-hour meter supplied by the local electrical utility and an electronic digital power analyzer were used to measure the energy consumption of the variable-speed heat pump to discern if variable-speed equipment introduces errors in conventional utility metering equipment. Measurements made using the two instruments were in excellent agreement. The monthly energy consumption and peak electrical demands of the residence, integrated heat pump/water-heating appliance, supplemental space heater, and water heater are discussed. The influence of outdoor temperature on electrical power demand is presented.

  3. Electrically heated ex-reactor pellet-cladding interaction (PCI) simulations utilizing irradiated Zircaloy cladding. [PWR

    SciTech Connect (OSTI)

    Barner, J.O.; Fitzsimmons, D.E.

    1985-02-01

    In a program sponsored by the Fuel Systems Research Branch of the US Nuclear Regulatory Commission, a series of six electrically heated fuel rod simulation tests were conducted at Pacific Northwest Laboratory. The primary objective of these tests was to determine the susceptibility of irradiated pressurized-water reactor (PWR) Zircaloy-4 cladding to failures caused by pellet-cladding mechanical interaction (PCMI). A secondary objective was to acquire kinetic data (e.g., ridge growth or relaxation rates) that might be helpful in the interpretation of in-reactor performance results and/or the modeling of PCMI. No cladding failures attributable to PCMI occurred during the six tests. This report describes the testing methods, testing apparatus, fuel rod diametral strain-measuring device, and test matrix. Test results are presented and discussed.

  4. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    SciTech Connect (OSTI)

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  5. The Vermont Biomass Gasifier Project -- Medium heating value gas for electric power applications

    SciTech Connect (OSTI)

    Craig, K.; Overend, R.P. [National Renewable Energy Lab., Golden, CO (United States); Gillette, L. [Dept. of Energy, Washington, DC (United States)

    1998-12-31

    The Vermont Biomass Gasifier Project is part of a major DOE initiative to demonstrate indirect gasification of renewable biomass for electricity production. The Vermont Project has been undertaken to demonstrate the integration of the Battelle Columbus Laboratories (Battelle) indirectly-heated gasifier with a high-efficiency gas turbine. The demonstration and validation of this gasification/gas turbine system is being performed at the existing 50 MW wood-fired McNeil Power Generating Station in Burlington, Vermont, thereby significantly reducing the time scale for deployment and the necessary capital investment for DOE and the Vermont project partnership. The development and commercialization of this technology is important for several reasons: (1) it does not require a hot-gas clean-up for gas turbine operation, thus removing this technical hurdle from the commercialization path; (2) it is the only US biomass gasification system that has successfully powered a gas turbine, supporting its near-term viability for commercial deployment; and (3) it produces a medium-heating-value gas without employing an oxygen plant, thus allowing the use of existing unmodified industrial gas turbines. Gasifier construction was completed in late 1997; commissioning and parametric testing was completed during the spring and summer of 1998. This paper discusses the results of this testing and presents plans for both the next phase of testing and prospects for near-term commercialization.

  6. Designing Optimal Heat and Power Systems for Industrial Processes 

    E-Print Network [OSTI]

    Rutkowski, M. A.; Witherell, W. D.

    1988-01-01

    . It must facilitate understanding the tradeoffs among the components of the heat and power system including steam generation, furnaces used for process heating, steam and gas turbines, heat exchange networks, heat pumps, refrigeration systems, and purchased...

  7. Pioneering Heat Pump Project

    Broader source: Energy.gov [DOE]

    Project objectives: To install and monitor an innovative WaterFurnace geothermal system that is technologically advanced and evolving; To generate hot water heating from a heat pump that uses non-ozone depleting refrigerant CO2. To demonstrate the energy efficiency of this system ground source heat pump system.

  8. ELECTRICAL RESISTANCE HEATING OF SOILS AT C-REACTOR AT THE SAVANNAH RIVER SITE

    SciTech Connect (OSTI)

    Blundy, R; Michael Morgenstern, M; Joseph Amari, J; Annamarie MacMurray, A; Mark Farrar, M; Terry Killeen, T

    2007-09-10

    Chlorinated solvent contamination of soils and groundwater is an endemic problem at the Savannah River Site (SRS), and originated as by-products from the nuclear materials manufacturing process. Five nuclear reactors at the SRS produced special nuclear materials for the nation's defense program throughout the cold war era. An important step in the process was thorough degreasing of the fuel and target assemblies prior to irradiation. Discharges from this degreasing process resulted in significant groundwater contamination that would continue well into the future unless a soil remediation action was performed. The largest reactor contamination plume originated from C-Reactor and an interim action was selected in 2004 to remove the residual trichloroethylene (TCE) source material by electrical resistance heating (ERH) technology. This would be followed by monitoring to determine the rate of decrease in concentration in the contaminant plume. Because of the existence of numerous chlorinated solvent sources around SRS, it was elected to generate in-house expertise in the design and operation of ERH, together with the construction of a portable ERH/SVE system that could be deployed at multiple locations around the site. This paper describes the waste unit characteristics, the ERH system design and operation, together with extensive data accumulated from the first deployment adjacent to the C-Reactor building. The installation heated the vadose zone down to 62 feet bgs over a 60 day period during the summer of 2006 and raised soil temperatures to over 200 F. A total of 730 lbs of trichloroethylene (TCE) were removed over this period, and subsequent sampling indicated a removal efficiency of 99.4%.

  9. The Influence of Residential Solar Water Heating on Electric Utility Demand 

    E-Print Network [OSTI]

    Vliet, G. C.; Askey, J. L.

    1984-01-01

    Similar sets of residences in Austin, Texas with electric water heaters and solar water heaters with electric back-up were monitored during 1982 to determine their instantaneous electric demands, the purpose being to ...

  10. association of companies and the Edison Electric Institute (1953). Their final report cites investigations from 1945 through 1953 and includes correlated information on coil data, heat

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    1953-01-01

    . The design (Fisher 1981) of the ground-coupled heat pump system called for a ground-coil pipe length of 700 investigations from 1945 through 1953 and includes correlated information on coil data, heat pump equipment, test of electricity has increased, interest has again been focused on the ground-coupled heat pump system. Metz (1979

  11. An air-to-air heat pump (COP-3.11 at 470 F (8.30C)) run alternately with an electric-resistance water

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    #12;/ ABSTRACT An air-to-air heat pump (COP-3.11 at 470 F (8.30C)) run alternately with an electric and heat pumps. *. . ..-.' thereby making effective use of normally rejected energy. There are numerous and heat pumps. Analytical studies at the Oak Ridge National Laboratory (ORN.) have shown

  12. Economics of residential gas furnaces and water heaters in United States new construction market

    SciTech Connect (OSTI)

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2009-05-06

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

  13. Crystal growth furnace with trap doors

    DOE Patents [OSTI]

    Sachs, Emanual M. (Watertown, MA); Mackintosh, Brian H. (Lexington, MA)

    1982-06-15

    An improved furnace is provided for growing crystalline bodies from a melt. The improved furnace is characterized by a door assembly which is remotely controlled and is arranged so as to selectively shut off or permit communication between an access port in the furnace enclosure and a hot zone within that enclosure. The invention is especially adapted to facilitate use of crystal growing cartridges of the type disclosed in U.S. Pat. No. 4,118,197.

  14. Furnaces Data | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergy A plug-inPPLforLDRD Report11, SolarMat 4" | Department ofMotors |Furnaces Data

  15. Convective Heat Transfer Coefficients of Automatic Transmission Fluid Jets with Implications for Electric Machine Thermal Management: Preprint

    SciTech Connect (OSTI)

    Bennion, Kevin; Moreno, Gilberto

    2015-09-29

    Thermal management for electric machines (motors/ generators) is important as the automotive industry continues to transition to more electrically dominant vehicle propulsion systems. Cooling of the electric machine(s) in some electric vehicle traction drive applications is accomplished by impinging automatic transmission fluid (ATF) jets onto the machine's copper windings. In this study, we provide the results of experiments characterizing the thermal performance of ATF jets on surfaces representative of windings, using Ford's Mercon LV ATF. Experiments were carried out at various ATF temperatures and jet velocities to quantify the influence of these parameters on heat transfer coefficients. Fluid temperatures were varied from 50 degrees C to 90 degrees C to encompass potential operating temperatures within an automotive transaxle environment. The jet nozzle velocities were varied from 0.5 to 10 m/s. The experimental ATF heat transfer coefficient results provided in this report are a useful resource for understanding factors that influence the performance of ATF-based cooling systems for electric machines.

  16. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    Pressure (Bar) Flow (kmol/s) Enthalpy (MJ/kmol) Heat Exchangerpressure drops were carried out in sizing each exchanger.Pressure Flow (Bar) (kmol/s) Reactor System (MJ/kmo 1) Reactor Conversions Heat Exchanger

  17. An improved procedure for developing a calibrated hourly simulation model of an electrically heated and cooled commercial building 

    E-Print Network [OSTI]

    Bou-Saada, Tarek Edmond

    1994-01-01

    Sections . . . . 85 4. 7 Daycare Center . . . . . . . 86 4, 8 Sun Angle Calculator and Altitude Measurement Device . . . 4. 9 Photovoltaic and Domestic Hot Water Solar Panels. . . . . . . . . . 92 4. 10 Heating, Ventilating, and Air... and Daily Minutes of Sunshine . . . . . . . I 1 5 4. 18 Sky Clearness and Daily Percent Possible Sunshine . . . . . . . . 116 4. 19 Hourly Photovoltaic Electricity and Hourly Solar Radiation. . . . . . . . . . 1 1 8 4. 20 Solar Data Example . . . . . 121...

  18. Effect of furnace atmosphere on E-glass foaming

    E-Print Network [OSTI]

    Kim, D. S.; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

    2006-01-01

    Fig. 6. Fig. 7. Fig. 8. and furnace temperature versus timein air-based atmospheres and furnace temperature versus time2 -based atmospheres and furnace temperature versus time for

  19. Insulation of Pipe Bends Improves Efficiency of Hot Oil Furnaces 

    E-Print Network [OSTI]

    Haseltine, D. M.; Laffitte, R. D.

    1999-01-01

    Thermodynamic analyses of processes indicated low furnace efficiencies on certain hot oil furnaces. Further investigation, which included Infrared (IR) thermography testing of several furnaces, identified extremely hot surfaces on the outside...

  20. Ultra Efficient Combined Heat, Hydrogen, and Power System - Fact...

    Broader source: Energy.gov (indexed) [DOE]

    Inc., in collaboration with Abbott Furnace Company, is developing a combined heat, hydrogen, and power (CHHP) system that utilizes reducing gas produced by a high-temperature...

  1. Optical cavity furnace for semiconductor wafer processing

    DOE Patents [OSTI]

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  2. Preliminary Market Assessment for Cold Climate Heat Pumps

    SciTech Connect (OSTI)

    Sikes, Karen; Khowailed, Gannate; Abdelaziz, Omar

    2011-09-01

    Cold climate heat pump (HP) technology is relevant to a substantial portion of the U.S. population, especially with more than one-third of U.S. housing stock concentrated in colder regions of the country and another 31% in the mixed-humid climate region. Specifically, it is estimated that in 2010 almost 1.37 million heating equipment units were shipped to the cold/very cold climate regions and that 1.41 million were shipped to the nation s mixed-humid region. On a national level, the trend in the last decade has indicated that shipments of gas furnaces have grown at a slower rate than HPs. This indicates a potential opportunity for the cold climate HP, a technology that may be initially slow to penetrate its potential market because of the less expensive operating and first costs of gas furnaces. Anticipated implementation of regional standards could also negatively affect gas furnace shipments, especially with the higher initial cost for more efficient gas furnaces. However, as of 2011, the fact that there are more than 500 gas furnace product models that already achieve the expected efficiency standard indicates that satisfying the regional standard will be a challenge but not an obstacle. A look at the heating fuel and equipment currently being used in the housing stock provides an insight into the competing equipment that cold climate HPs hope to replace. The primary target market for the cold climate HP is the 2.6 million U.S. homes using electric furnaces and HPs in the cold/very cold region. It is estimated that 4.75% of these homeowners either replace or buy new heating equipment in a given year. Accordingly, the project team could infer that the cold climate HP primary market is composed of 123,500 replacements of electric furnaces and conventional air-to-air HPs annually. A secondary housing market for the cold climate HP comprises homes in the mixed-humid region of the country that are using electric furnaces. Homes using gas furnaces across both the cold/very cold and mixed-humid regions represent another secondary market for the cold climate HP. The cold climate HP could also target as a secondary market homes across both the cold/very cold and mixed-humid regions that use propane and fuel oil as their primary heating fuel. The combined total of homes in these three secondary markets is 46 million, and we can also infer that about 2.2 million of these systems are replaced annually. When comparing heating equipment stock in 2001, 2005, and 2009 in the cold/very cold region of the country, it appears that gas furnaces are slowly losing market share and that electric furnaces and HPs are making gains. The fact that electricity-dependent heating equipment is rising in preference among homeowners in the colder regions of the country shows that future penetration of the cold climate HP holds promise. Accordingly, cold climate HP technology could achieve an attractive position, given certain favorable market conditions such as reaching a competitive cost point, strong federal incentives, a consistent level of reliable performance, and a product rollout by a credible market leader. The project team relied on payback analysis to estimate the potential market penetration for the cold climate HP in each of its primary and secondary markets. In this analysis, we assumed a $250 price premium for the cold climate HP over the baseline HP. Electricity and gas prices and emissions were based on the 2010 Buildings Energy Data Book. The average heating load was calculated as 25.2 MMBTU per year in the cold/very cold and mixed-humid regions of the United States. Typical installed costs were obtained from the technical document supporting the U.S. Department of Energy rulemaking. The analysis showed that the cold climate HP will have a 2.2 year payback period when replacing an existing electric HP in the colder regions of the nation. The cold climate HP will have a 6 year payback period when replacing gas furnaces in the same climate regions. Accordingly, we estimated that the cold climate HP will have a penetration ratio rangin

  3. Partial SOP for Tube Anneal Furnace, EML: 9/04 Instructions for temp controller for Anneal furnace

    E-Print Network [OSTI]

    Reif, Rafael

    Partial SOP for Tube Anneal Furnace, EML: 9/04 Instructions for temp controller for Anneal furnace the boat into the center of the furnace and replace the quartz and ceramic end caps, carefully aligning

  4. DOE Publishes Notice of Proposed Rulemaking for Residential Furnace...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Furnace Fans Energy Conservation Standards DOE Publishes Notice of Proposed Rulemaking for Residential Furnace Fans Energy Conservation Standards October 25, 2013 - 12:00am Addthis...

  5. Probabilistic Data Management for Pervasive Computing: The Data Furnace Project

    E-Print Network [OSTI]

    Garofalakis, Minos

    Probabilistic Data Management for Pervasive Computing: The Data Furnace Project Minos Garofalakis management challenges. The Data Furnace project at Intel Research and UC-Berkeley aims to build

  6. Optimizing Blast Furnace Operation to Increase Efficiency and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Optimizing Blast Furnace Operation to Increase Efficiency and Lower Costs State-of-the-Art Computational Fluid Dynamics Model Optimizes Fuel Rate in Blast Furnaces The blast...

  7. Vehicle Technologies Office Merit Review 2014: Electric PCM Assisted Thermal Heating System

    Broader source: Energy.gov [DOE]

    Presentation given by Delphi Automotive at 2014 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about electric PCM assisted...

  8. Electrical energy and demand savings from a geothermal heat pump energy savings performance contract at Ft. Polk, LA

    SciTech Connect (OSTI)

    Shonder, J.A.; Hughes, P.J.

    1997-06-01

    At Fort Polk, LA the space conditioning systems of an entire city (4,003 military family housing units) have been converted to geothermal heat pumps (GHP) under an energy savings performance contract. At the same time, other efficiency measures such as compact fluorescent lights (CFLs), low-flow hot water outlets, and attic insulation were installed. Pre- and post-retrofit data were taken at 15-minute intervals on energy flows through the electrical distribution feeders that serve the family housing areas of the post. 15-minute interval data was also taken on energy use from a sample of the residences. This paper summarizes the electrical energy and demand savings observed in this data. Analysis of feeder-level data shows that for a typical year, the project will result in a 25.6 million kWh savings in electrical energy use, or 32.4% of the pre-retrofit electrical consumption in family housing. Results from analysis of building-level data compare well with this figure. Analysis of feeder-level data also shows that the project has resulted in a reduction of peak electrical demand of 6,541 kW, which is 39.6% of the pre-retrofit peak electrical demand. In addition to these electrical savings, the facility is also saving an estimated 260,000 therms per year of natural gas. It should be noted that the energy savings presented in this document are the apparent energy savings observed in the monitored data, and are not to be confused with the contracted energy savings used as the basis for payments. To determine the contracted energy savings, the apparent energy savings may require adjustments for such things as changes in indoor temperature performance criteria, additions of ceiling fans, and other factors.

  9. High productivity in Australian blast furnaces

    SciTech Connect (OSTI)

    Nightingale, R.J.; Mellor, D.G. [BHP Slab and Plate Products Div., Port Kembla, New South Wales (Australia); Jelenich, L. [BHP Rod and Bar Products Div., Newcastle, New South Wales (Australia); Ward, R.F. [BHP Long Products Div., Whyalla, South Australia (Australia)

    1995-12-01

    Since the emergence of the Australian domestic economy from recession in 1992, the productivity of BHP`s blast furnace has increased significantly to meet the demands of both domestic and export markets. BHP Steel operates six blast furnaces at its three Australian integrated plants. These furnaces vary widely in their size, feed, technology and current campaign status. This paper reviews the principal issues associated with productivity improvements over recent years. These gains have been achieved through activities associated with a wide range of process, equipment and human resource based issues.

  10. Austin Utilities (Gas and Electric) - Residential Conserve and...

    Broader source: Energy.gov (indexed) [DOE]

    gas equipment. Eligible equipment includes a variety of appliances, central air conditioning, heat pumps, boilers, furnaces, water heaters, lighting, ceiling fans,...

  11. Vacuum Arc Melting Unit Arc Melting is used for melting metals typically to form alloys. Heating is via an electric arc struck

    E-Print Network [OSTI]

    Subramaniam, Anandh

    Vacuum Arc Melting Unit Arc Melting is used for melting metals­ typically to form alloys. Heating unit is used as a power source. Heat generated by the electric arc struck between the electrode unit. The vacuum unit with rotary and diffusion pumps can attain a vacuum of 106 m bar. The cold

  12. STANDARD OPERATING PROCEDURE FOR TUBE "A4-Polyiamide" furnace in TRL.

    E-Print Network [OSTI]

    Reif, Rafael

    STANDARD OPERATING PROCEDURE FOR TUBE "A4-Polyiamide" furnace in TRL. INTRODUCTION Tube "A4. Three Eurotherm temperature controllers provide a 20 inch long, flat profile in the Center Zone. Use the special heat resistant gloves to handle those parts PROCEDURE. 1) "ENGAGE" the machine

  13. STANDARD OPERATING PROCEDURE FOR TUBE "A1-GateOx" furnace in TRL.

    E-Print Network [OSTI]

    Reif, Rafael

    STANDARD OPERATING PROCEDURE FOR TUBE "A1-GateOx" furnace in TRL. INTRODUCTION Tube "A1-Gate. Three Eurotherm temperature controllers provide a 20 inch long, flat profile in the Center Zone the special heat resistant gloves to handle those parts PROCEDURE. 1) "ENGAGE" the machine in CORAL for TRL

  14. Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

    SciTech Connect (OSTI)

    Lekov, Alex; Franco, Victor; Meyers, Steve

    2010-05-14

    Residential space and water heating accounts for over 90percent of total residential primary gas consumption in the United States. Condensing space and water heating equipment are 10-30percent more energy-efficient than conventional space and water heating. Currently, condensing gas furnaces represent 40 percent of shipments and are common in the Northern U.S. market. Meanwhile, manufacturers are planning to develop condensing gas storage water heaters to qualify for Energy Star? certification. Consumers, installers, and builders who make decisions about installing space and water heating equipment generally do not perform an analysis to assess the economic impacts of different combinations and efficiencies of space and water heating equipment. Thus, equipment is often installed without taking into consideration the potential life-cycle economic and energy savings of installing space and water heating equipment combinations. Drawing on previous and current analysis conducted for the United States Department of Energy rulemaking on amended standards for furnaces and water heaters, this paper evaluates the extent to which condensing equipment can provide life-cycle cost-effectiveness in a representative sample of single family American homes. The economic analyses indicate that significant energy savings and consumer benefits may result from large-scale introduction of condensing water heaters combined with condensing furnaces in U.S. residential single-family housing, particularly in the Northern region. The analyses also shows that important benefits may be overlooked when policy analysts evaluate the impact of space and water heating equipment separately.

  15. Combined Operation of Solar Energy Source Heat Pump, Low-vale Electricity and Floor Radiant System 

    E-Print Network [OSTI]

    Liu, G.; Guo, Z.; Hu, S.

    2006-01-01

    accordin g to heat quantity compared charge according to area. 2.3 Government Encouraging Use of New and Re producible Energy In order to save energy in architecture field, government and MINISRY OF CONSTRUCTIO N P.R. CHINA issue a series of laws... has longer life and its life is up to fifty years. 6) Divided calculation heat is easily carried out i n floor radiant heating system. It is helpful to so lve charge question. According to statistic, it can save energy about 20~30% that charge...

  16. Usage Policies Notebook for 2 inch Nano Furnace Revision date

    E-Print Network [OSTI]

    Mease, Kenneth D.

    Usage Policies Notebook for 2 inch Nano Furnace Revision date September 2014 #12;2 Emergency Plan for 2 inch Nano Furnace Standard Operating Procedures for Emergencies Contact information Person Phone;4 Usage Policies for 2 inch Nano Furnace Standard policies for usage The nano furnace can accept up to 2

  17. Geek-Up[5.20.2011]: Electricity from Waste Heat, Fuel from Sunlight

    Broader source: Energy.gov [DOE]

    Did you know 50 percent of the energy generated annually from all sources is lost as waste heat? What scientists are doing to take advantage of this opportunity to save money and new developments in harvesting fuel through photosynthesis.

  18. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    heat available at night) Gas Turbine Work Table 3.2. StreamTurbine (small turbine) Gas Turbine Parasitic Power BFW PumpHours) Generator Terminals Gas Turbine Parasitic Power BFW

  19. Effect of bulk electric field reversal on the bounce resonance heating in dual-frequency capacitively coupled electronegative plasmas

    SciTech Connect (OSTI)

    Liu Yongxin; Zhang Quanzhi; Liu Jia; Song Yuanhong; Wang Younian [School of Physics and Optoelectronic Technology, Dalian University of Technology, Dalian 116024 (China); Bogaerts, Annemie [Department of Chemistry, University of Antwerp, Campus Drie Eiken, Universiteitsplein 1, BE-2610 Wilrijk-Antwerp (Belgium)

    2012-09-10

    The electron bounce resonance heating (BRH) in dual-frequency capacitively coupled plasmas operated in oxygen and argon has been studied by different experimental methods. In comparison with the electropositive argon discharge, the BRH in an electronegative discharge occurs at larger electrode gaps. Kinetic particle simulations reveal that in the oxygen discharge, the bulk electric field becomes quite strong and is out of phase with the sheath field. Therefore, it retards the resonant electrons when traversing the bulk, resulting in a suppressed BRH. This effect becomes more pronounced at lower high-frequency power, when the discharge mode changes from electropositive to electronegative.

  20. Blast furnace supervision and control system

    SciTech Connect (OSTI)

    Remorino, M.; Lingiardi, O.; Zecchi, M. [Siderar S.A.I.C./Ingdesi, San Nicolas (Argentina)

    1997-12-31

    On December 1992, a group of companies headed by Techint, took over Somisa, the state-owned integrated steel plant located at San Nicolas, Province of Buenos Aires, Argentina, culminating an ambitious government privatization scheme. The blast furnace 2 went into a full reconstruction and relining in January 1995. After a 140 MU$ investment the new blast furnace 2 was started in September 1995. After more than one year of operation of the blast furnace the system has proven itself useful and reliable. The main reasons for the success of the system are: same use interface for all blast furnace areas -- operation, process, maintenance and management, (full horizontal and vertical integration); and full accessibility to all information and process tools though some restrictions apply to field commands (people empowerment). The paper describes the central system.

  1. Furnace Blower Performance Improvements - Building America Top...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    who install high-performance furnace blowers with well-designed and installed ducts can achieve annual savings of 45% of fan energy or about 300 kWh per home. Read about...

  2. Vehicle Technologies Office Merit Review 2015: ePATHS- electrical PCM Assisted Thermal Heating System

    Broader source: Energy.gov [DOE]

    Presentation given by Delphi Automotive at 2015 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Office Annual Merit Review and Peer Evaluation Meeting about ePATHS - electrical PCM...

  3. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2002-04-29

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2001 through March 31, 2002. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub X} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the fifth reporting period for the subject Cooperative Agreement. During the previous (fourth) period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant) and a byproduct magnesium hydroxide slurry (at both Gavin and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO{sub X} control than at removing SO{sub 3} formed in the furnace. The SO{sub 3} removal results were presented in the previous semi-annual technical progress report (April 1, 2001 through September 30, 2001). During the current reporting period, additional balance of plant impact information was determined for one of the two tests. These additional balance-of-plant results are presented and discussed in this report. There was no other technical progress to report, because all planned testing as part of this project has been completed.

  4. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2001-11-06

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2001 through September 30, 2001. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. During the current period, American Electric Power (AEP) joined the project as an additional co-funder and as a provider of a host site for testing. This is the fourth reporting period for the subject Cooperative Agreement. During this period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Station. These tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Station), and a byproduct magnesium hydroxide slurry (both Gavin Station and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70 to 75% sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Station, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO{sub x} control than at removing SO{sub 3} formed in the furnace. Balance of plant impacts, primarily on the ESP particulate control device, were also determined during both tests. These results are presented and discussed in this report.

  5. Effect of heat treatment time on microstructure and electrical conductivity in LATP glass ceramics

    SciTech Connect (OSTI)

    Sonigra, Dhiren E-mail: ajit.kulkarni@iitb.ac.in; Soman, Swati E-mail: ajit.kulkarni@iitb.ac.in; Kulkarni, Ajit R. E-mail: ajit.kulkarni@iitb.ac.in

    2014-04-24

    Glass-ceramic is prepared by heat treatment of melt quenched 14Li{sub 2}O?9Al{sub 2}O{sub 3}?38TiO{sub 2}?39P{sub 2}O{sub 5} glass in the vicinity of crystallization temperature. Growth of ceramic phase is controlled by tuning heat treatment time at fixed temperature. Ceramic phase was identified to be LiTi{sub 2}(PO{sub 4}){sub 3} from X Ray Diffraction analysis. Microstructural evolution of this phase with hold time was observed under high resolution Scanning Electron Microscope. DC conductivity is observed to increase by 4-5 orders of magnitude in this glass-ceramic compared to parent glass. However, formation of pores and cracks with very large heat treatment time seem to hinder further increase of conductivity.

  6. Integrated use of burden profile probe and in-burden probe for gas flow control in the blast furnace

    SciTech Connect (OSTI)

    Bordemann, F.; Hartig, W.H. [AG der Dillinger Huettenweke, Dillingen (Germany); Grisse, H.J. [Dango and Dienenthal Siegen (Germany); Speranza, B.E. [Dango and Dienenthal, Inc., Highland, IN (United States)

    1995-12-01

    Gas flow in the blast furnace is one of the most important factors in controlling a furnace. It not only determines the production but also the fuel consumption and the campaign life. At Nos. 4 and 5 blast furnaces of ROGESA, probes are installed for detection of the burden profiles and of the gas flow distribution. For an optimum use of these probes a program system has been developed by ROGESA and Dango and Dienenthal. With this program system it is possible to analyze the operating condition of a blast furnace by means of a fuzzy logic analysis. In case of deviations from the defined desired condition, recommendations for corrective measures for the material distribution are made. Both furnaces are equipped with a bell-less top, a coal injection system, high-temperature hot blast stoves with heat recovery and a top gas pressure recovery turbine. Most of the time it is impossible to control all the required parameters. For this reason it is meaningful to measure the actual material distribution at the furnace top by means of a burden profile probe which permits quick and repeated measurements without any retroactive effects. The paper describes the instrumentation of the furnace, correlation of measuring methods, and a program system for analysis of measuring data.

  7. Estimation of radiative properties and temperature distributions in coal-fired boiler furnaces by a portable image processing system

    SciTech Connect (OSTI)

    Li, Wenhao; Lou, Chun; Sun, Yipeng; Zhou, Huaichun

    2011-02-15

    This paper presented an experimental investigation on the estimation of radiative properties and temperature distributions in a 670 t/h coal-fired boiler furnace by a portable imaging processing system. The portable system has been calibrated by a blackbody furnace. Flame temperatures and emissivities were measured by the portable system and equivalent blackbody temperatures were deduced. Comparing the equivalent blackbody temperatures measured by the portable system and the infrared pyrometer, the relative difference is less than 4%. The reconstructed pseudo-instantaneous 2-D temperature distributions in two cross-sections can disclose the combustion status inside the furnace. The measured radiative properties of particles in the furnace proved there is significant scattering in coal-fired boiler furnaces and it can provide useful information for the calculation of radiative heat transfer and numerical simulation of combustion in coal-fired boiler furnaces. The preliminary experimental results show this technology will be helpful for the combustion diagnosis in coal-fired boiler furnaces. (author)

  8. Variable power distribution for zoned regeneration of an electrically heated particulate filter

    DOE Patents [OSTI]

    Bhatia, Garima [Bangalore, IN; Gonze, Eugene V [Pinckney, MI

    2012-04-03

    A system includes a particulate matter (PM) filter with multiple zones, an electric heater and a control module. The electrical heater includes heater segments, which each correspond with a respective one of the zones. The electrical heater is arranged upstream from and is proximate with the PM filter. The control module selectively applies a first energy level to a first one of the zones via a first one of the heater segments to initiate regeneration in the first zone. The control module also selectively applies a second energy level that is less than the first energy level to a second one of the zones via a second one of the heater segments to initiate regeneration in the second zone.

  9. Increasing blast furnace productivity. Is there a universal solution for all blast furnaces?

    SciTech Connect (OSTI)

    Chaubal, P.C.; Ranade, M.G. [Inland Steel Co., East Chicago, IN (United States)

    1997-12-31

    In the past few years there has been a major effort in the integrated plants in the US to increase blast furnace productivity. Record production levels have been reported by AK Steel using direct reduced/hot briquetted iron (DRI/HBI) and high levels of natural gas (NG)-oxygen injection at their Middletown blast furnace. Similarly, US Steel-Gary No. 13 reported high productivity levels with PCI and oxygen enrichment. A productivity of 6 NTHM/day/100 ft{sup 3}WV was the norm in the past, but today levels higher than 11 NTHM/day/100ft{sup 3}WV have been reached on a sustained basis. These high productivity levels have been an important aspect of facility rationalization efforts, as companies seek to maximize their throughput while reducing costs. Hot metal demand in a particular plant depends on downstream capabilities in converting hot metal to saleable steel. Single vs. multi-furnace plants may have different production requirements for each facility. Business cycles may influence productivity requirements from different furnaces of a multiple furnace plant, more so for those considered as swing furnaces. Therefore, the production requirement for individual blast furnaces is different for different plants. In an effort to understand productivity improvement methods, calculations were made for a typical 8 m hearth diameter furnace using data and experience gathered on Inland`s operation. Here the authors present the results obtained in the study.

  10. Apparatus having inductively coupled coaxial coils for measuring buildup of slay or ash in a furnace

    DOE Patents [OSTI]

    Mathur, Mahendra P. (Pittsburgh, PA); Ekmann, James M. (Bethel Park, PA)

    1989-01-01

    The buildup of slag or ash on the interior surface of a furnace wall is monitored by disposing two coils to form a transformer which is secured adjacent to the inside surface of the furnace wall. The inductive coupling between the two coils of the transformer is affected by the presence of oxides of iron in the slag or ash which is adjacent to the transformer, and the application of a voltage to one winding produces a voltage at the other winding that is related to the thickness of the slag or ash buildup on the inside surface of the furnace wall. The output of the other winding is an electrical signal which can be used to control an alarm or the like or provide an indication of the thickness of the slag or ash buildup at a remote location.

  11. Combined Heat and Power (CHP), also known as cogeneration, is the concurrent production of electricity or

    E-Print Network [OSTI]

    , humidity control, process steam for industrial steam loads, product frying, greenhouses, or nearly any movers or technology types, which include: Reciprocating Engines Combustion or Gas Turbines Steam by the systems is the most valued output; clean electricity is an ancillary benefit that helps to control energy

  12. Solar energy for heat and electricity: the potential for mitigating climate change

    E-Print Network [OSTI]

    the efficien- cy of solar conversion towards the thermodynamic efficiency limit of 86.8%. Currently. On the domestic scale, the quantity of electricity that PV panels can provide depends upon their efficiency, size and local level of solar illumination. PV panels suitable for use on roofs are now manufactured

  13. Vertical feed stick wood fuel burning furnace system

    DOE Patents [OSTI]

    Hill, Richard C. (Orono, ME)

    1982-01-01

    A stove or furnace for efficient combustion of wood fuel includes a vertical feed combustion chamber (15) for receiving and supporting wood fuel in a vertical attitude or stack. A major upper portion of the combustion chamber column comprises a water jacket (14) for coupling to a source of water or heat transfer fluid for convection circulation of the fluid. The locus (31) of wood fuel combustion is thereby confined to the refractory base of the combustion chamber. A flue gas propagation delay channel (34) extending laterally from the base of the chamber affords delayed travel time in a high temperature refractory environment sufficient to assure substantially complete combustion of the gaseous products of wood burning with forced air prior to extraction of heat in heat exchanger (16). Induced draft draws the fuel gas and air mixture laterally through the combustion chamber and refractory high temperature zone to the heat exchanger and flue. Also included are active sources of forced air and induced draft, multiple circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  14. Economics of residential gas furnaces and water heaters in United States new construction market

    E-Print Network [OSTI]

    Lekov, Alex B.

    2010-01-01

    for residential gas furnaces in the U.S. In the proceedingsconsumption of residential furnaces and boilers in U.S.consumer products: Residential furnaces and boilers. Energy

  15. THE FURNACE COMBUSTION AND RADIATION CHARACTERISTICS OF METHANOL AND A METHANOL/COAL SLURRY

    E-Print Network [OSTI]

    Grosshandler, W.L.

    2010-01-01

    vol. ) in IVlethano'J Furnace II 1-2. III-3. III-4. III-5.vol. ) in Methanol Furnace , 2 , . . . . . . . . , . , .Velocity Profiles in Methanol Furnace Temperature Profiles:

  16. Tips: Natural Gas and Oil Heating Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Gas and Oil Heating Systems Tips: Natural Gas and Oil Heating Systems July 27, 2014 - 5:41pm Addthis Install a new energy-efficient furnace to save money over the long...

  17. Intermountain Gas Company (IGC)- Gas Heating Rebate Program

    Broader source: Energy.gov [DOE]

    The Intermountain Gas Company's (IGC) Gas Heating Rebate Program offers customers a $200 per unit rebate when they convert to a high efficiency natural gas furnace that replaces a heating system...

  18. Process Heating Assessment and Survey Tool | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    a section that allows use of International units. We have noticed that the result for heat loss on the "Opening Losses" tab of the Furnace Analysis - Heat Balance section is...

  19. Waste Heat Recovery in the Metal Working Industry 

    E-Print Network [OSTI]

    McMann, F. C.; Thurman, J.

    1983-01-01

    The use of exhaust gas heat exchangers to preheat combustion air in forge and heat treat furnaces is discussed. The temperature range of the applications are 1200o -2400o F. The installations discussed involve both new and retrofit construction...

  20. Non-Space Heating Electrical Consumption in Manufactured Homes: Residential Construction Demonstration Project Cycle II : Final Report.

    SciTech Connect (OSTI)

    Onisko, Stephen A.; Roos, Carolyn; Baylon, David

    1993-06-01

    This report summarizes submeter data of the non-space heating electrical energy use in a sample of manufactured homes. These homes were built to Super Good Cents insulation standards in 1988 and 1989 under the auspices of RCDP Cycle 2 of the Bonneville Power Administration. They were designed to incorporate innovations in insulation and manufacturing techniques developed to encourage energy conservation in this important housing type. Domestic water heating (DWH) and other non-space heat energy consumption, however, were not generally affected by RCDP specifications. The purpose of this study is to establish a baseline for energy conservation in these areas and to present a method for estimating total energy saving benefits associated with these end uses. The information used in this summary was drawn from occupant-read submeters and manufacturersupplied specifications of building shell components, appliances and water heaters. Information was also drawn from a field review of ventilation systems and building characteristics. The occupant survey included a census of appliances and occupant behavior in these manufactured homes. A total of 150 manufactured homes were built under this program by eight manufacturers. An additional 35 homes were recruited as a control group. Of the original 185 houses, approximately 150 had some usable submeter data for domestic hot water and 126 had usable submeter data for all other nonheating consumption. These samples were used as the basis for all consumption analysis. The energy use characteristics of these manufactured homes were compared with that of a similar sample of RCDP site-built homes. In general, the manufactured homes were somewhat smaller and had fewer occupants than the site-built homes. The degree to which seasonal variations were present in non-space heat uses was reviewed.

  1. CWS-Fired Residential Warm-Air Heating System

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-07-01

    During the report period, work continued on the life-cycle testing, optimization and refining of the second-generation furnace assembly, which comprises all the major furnace components: The combustor, heat exchanger, and baghouse, as well as the auxiliary subsystems. The furnace has operated for about 90 hours, and has burned 1,000 pounds of CWS. During testing, the only maintenance that was performed on the system was to clean the bag filters to obtain ash samples for analysts. Concurrent with testing the second-generation furnace, fabrication and assembly of the third-generation furnace was completed, and a life-cycle testing and optimization process for this furnace has started. In contrast to the second-generation furnace, which was designed more as an experimental unit, the third-generation furnace is a stand-alone heating unit Incorporating the standard air handling system, blower, pump, and control box as part of the furnace. During the report period, the third-generation furnace operated for a total of 35 hours, and burned more than 300 pounds of CWS, with average tests lasting 6 hours. During the next quarter, life-cycle testing of the third-generation furnace will continue to identify areas needing further development.

  2. Thermoelectric energy converter for generation of electricity from low-grade heat

    DOE Patents [OSTI]

    Jayadev, T.S.; Benson, D.K.

    1980-05-27

    A thermoelectric energy conversion device which includes a plurality of thermoelectric elements is described. A hot liquid is supplied to one side of each element and a cold liquid is supplied to the other side of each element. The thermoelectric generator may be utilized to produce power from low-grade heat sources such as ocean thermal gradients, solar ponds, and low-grade geothermal resources. (WHK)

  3. Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

    SciTech Connect (OSTI)

    Adam Polcyn; Moe Khaleel

    2009-01-06

    The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

  4. Energy Recovery By Direct Contact Gas-Liquid Heat Exchange 

    E-Print Network [OSTI]

    Fair, J. R.; Bravo, J. L.

    1988-01-01

    , would be those relatively few cases where heat has been recovered from pyrolysis furnace gases (in ethylene 78712 manufacture) via a quench liquid that provides intennedia level heat for process purposes. In the present paper we shall concentrate... pyrolysis furnace are cooled in oil- and water-quench towers, and higher-boiling oils are condensed from the gases. While not always used for heat recovery, the exit process water stream is hot enough for process heat exchange. For the examples shown...

  5. Effect of Severe Plastic Deformation and Subsequent Heat Treatment on Hardness and Electrical Conductivity of Oxygen-Free High Conductivity (OFHC) Copper, Commercial Pure Copper, and Copper Chromium Alloy 

    E-Print Network [OSTI]

    Kao, Yi-Tang

    2014-12-15

    of large amounts of plastic strain on the hardness and electrical conductivity for electrical conductor applications. Different levels of plastic strain and strain orientation combinations were applied by ECAE at room temperature. Heat treatments...

  6. 5 Questions for an Expert: Bob Gemmer on Combined Heat and Power...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    work experience in batteries, heating and cooling applications, boilers, water treatment, furnace equipment, and more. Looking back on where I'm at now, although the...

  7. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    load electricity (kW) thermal storage storage charging non-avoidable electrical and thermal storage costs are set tototal electric load thermal storage solar thermal storage

  8. Heat wave contributes to higher summer electricity demand in the Northeast

    Gasoline and Diesel Fuel Update (EIA)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustments (Billion Cubic Feet) Wyoming Dry Natural GasNatural GasEIA lowerslong4,Guide to Complete EIAGulfHeat

  9. Blast furnace control after the year 2000

    SciTech Connect (OSTI)

    Gyllenram, R.; Wikstroem, J.O. [MEFOS, Luleaa (Sweden); Hallin, M. [SSAB Tunnplaat AB, Luleaa (Sweden)

    1996-12-31

    Rapid technical development together with developments in work organization makes it important to investigate possible ways to achieve a cost efficient process control of different metallurgical processes. This paper describes a research project, and proposes a human oriented Information Technology Strategy, ITS, for control of the Blast Furnace process. The method used is that of deductive reasoning from a description of the prevailing technological level and experiences from various development activities. The paper is based on experiences from the No. 2 Blast Furnace at Luleaa Works but the conclusions do not at this stage necessarily reflect the opinion of the management and personnel or reflect their intentions for system development at SSAB.

  10. Measure Guideline: High Efficiency Natural Gas Furnaces

    SciTech Connect (OSTI)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  11. Waste combustion in boilers and industrial furnaces

    SciTech Connect (OSTI)

    1997-12-31

    This set of conference papers deals with the combustion of hazardous wastes in boilers and industrial furnaces. The majority of the papers pertain specifically to cement industry kiln incinerators and focus on environmental issues. In particular, stack emission requirements currently enforced or under consideration by the U.S. EPA are emphasized. The papers were drawn from seven areas: (1) proposed Maximum Achievable Control Technology rule, (2) trial burn planning and experience, (3) management and beneficial use of materials, (4) inorganic emissions and continuous emission monitoring, (5) organic emissions, (6) boiler and industrial furnace operations, and (7) risk assessment and communication.

  12. Segmented ceramic liner for induction furnaces

    DOE Patents [OSTI]

    Gorin, A.H.; Holcombe, C.E.

    1994-07-26

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace. 5 figs.

  13. Segmented ceramic liner for induction furnaces

    DOE Patents [OSTI]

    Gorin, Andrew H. (Knoxville, TN); Holcombe, Cressie E. (Knoxville, TN)

    1994-01-01

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace.

  14. Graphite electrode DC arc furnace. Innovative technology summary report

    SciTech Connect (OSTI)

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of feed composition variations on process operating conditions and slag product performance; and collecting mass balance and operating data to support equipment and instrument design.

  15. ELECTRIC

    Office of Legacy Management (LM)

    you nay give us will be greatly uppreckted. VPry truly your23, 9. IX. Sin0j3, Mtinager lclectronics and Nuclear Physics Dept. omh , WESTINGHOUSE-THE NAT KING IN ELECTRICITY...

  16. Oxidation Tube Furnace (Lindberg/Blue 1100C)

    E-Print Network [OSTI]

    Subramanian, Venkat

    Oxidation Tube Furnace (Lindberg/Blue 1100C) Basic User Manual 1st Edition Jan 2013 NR #12;Logon Oxidation Tube Furnace on FOM System Sign Log Book #12;Example Program: Room temperature to 1100C

  17. BPM Motors in Residential Gas Furnaces: What are the Savings?

    E-Print Network [OSTI]

    Lutz, James; Franco, Victor; Lekov, Alex; Wong-Parodi, Gabrielle

    2006-01-01

    Power curves show blower motor input power as a function ofOverall, it appears the BPM motors used in furnaces offerThe impact of ECM furnace motors on natural gas use and

  18. Oil-Fired Boilers and Furnaces | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container...

  19. Development of the household sample for furnace and boilerlife-cycle cost analysis

    SciTech Connect (OSTI)

    Whitehead, Camilla Dunham; Franco, Victor; Lekov, Alex; Lutz, Jim

    2005-05-31

    Residential household space heating energy use comprises close to half of all residential energy consumption. Currently, average space heating use by household is 43.9 Mbtu for a year. An average, however, does not reflect regional variation in heating practices, energy costs, or fuel type. Indeed, a national average does not capture regional or consumer group cost impacts from changing efficiency levels of heating equipment. The US Department of Energy sets energy standards for residential appliances in, what is called, a rulemaking process. The residential furnace and boiler efficiency rulemaking process investigates the costs and benefits of possible updates to the current minimum efficiency regulations. Lawrence Berkeley National Laboratory (LBNL) selected the sample used in the residential furnace and boiler efficiency rulemaking from publically available data representing United States residences. The sample represents 107 million households in the country. The data sample provides the household energy consumption and energy price inputs to the life-cycle cost analysis segment of the furnace and boiler rulemaking. This paper describes the choice of criteria to select the sample of houses used in the rulemaking process. The process of data extraction is detailed in the appendices and is easily duplicated. The life-cycle cost is calculated in two ways with a household marginal energy price and a national average energy price. The LCC results show that using an national average energy price produces higher LCC savings but does not reflect regional differences in energy price.

  20. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two different boilers, and to determine balance-of-plant impacts. The first long-term test was conducted on FirstEnergy's BMP Unit 3, and the second was conducted on AEP's Gavin Plant, Unit 1. The Gavin Plant test provided an opportunity to evaluate the effects of sorbent injected into the furnace on SO{sub 3} formed across an operating SCR reactor. A final task in the project was to compare projected costs for furnace injection of magnesium hydroxide slurries to estimated costs for other potential sulfuric acid control technologies. Estimates were developed for reagent and utility costs, and capital costs, for furnace injection of magnesium hydroxide slurries and seven other sulfuric acid control technologies. The estimates were based on retrofit application to a model coal-fired plant.

  1. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2003-10-01

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2003 through September, 2003. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Group is the prime contractor. This is the eighth reporting period for the subject Cooperative Agreement. During previous reporting periods, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant), and a byproduct magnesium hydroxide slurry (both Gavin Plant and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO{sub x} control than at removing SO{sub 3} formed in the furnace. The SO{sub 3} removal results were presented in the semi-annual Technical Progress Report for the time period April 1, 2001 through September 30, 2001. Additional balance of plant impact information for the two tests was reported in the Technical Progress Report for the time period October 1, 2001 through March 30, 2002. Additional information became available about the effects of byproduct magnesium hydroxide injection on SCR catalyst coupons during the long-term test at BMP, and those results were reported in the report for the time period April 1, 2002 through September 30, 2002. During the current period, process economic estimates were developed, comparing the costs of the furnace magnesium hydroxide slurry injection process tested as part of this project to a number of other candidate SO{sub 3}/sulfuric acid control technologies for coal-fired power plants. The results of this economic evaluation are included in this progress report.

  2. Effect of Combustion Air Preheat on a Forged Furnace Productivity 

    E-Print Network [OSTI]

    Ward, M. E.; Bohn, J.; Davis, S. R.; Knowles, D.

    1984-01-01

    is four burners and furnace exhaust flue positi~ns and the combustion air manifold. The system ~as the capability of completely bypassing the recup~r? ator during operation for maintanence purposes. RECUPERATOR DESIGN The recuperator configuration... of the system took place during November 1982. The installation included a newly fabricated furnace, furnace-ducting-recuperator in tegration controls integration, and burner place ment. The furnace is approximately 12 foot cubed in outside dimensions...

  3. Covered Product Category: Residential Gas Furnaces

    Broader source: Energy.gov [DOE]

    FEMP provides acquisition guidance across a variety of product categories, including residential gas furnaces, which are an ENERGY STAR®-qualified product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

  4. THE FURNACE COMBUSTION AND RADIATION CHARACTERISTICS OF METHANOL AND A METHANOL/COAL SLURRY

    E-Print Network [OSTI]

    Grosshandler, W.L.

    2010-01-01

    vol. ) in Methanol Furnace , 2 , . . . . . . . . , . , .Velocity Profiles in Methanol Furnace Temperature Profiles:to Pure Methanol . . . . . . . . . . . . , . . . . C02

  5. High-bandwidth continuous-flow arc furnace

    DOE Patents [OSTI]

    Hardt, D.E.; Lee, S.G.

    1996-08-06

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics. 4 figs.

  6. High-bandwidth continuous-flow arc furnace

    DOE Patents [OSTI]

    Hardt, David E. (Concord, MA); Lee, Steven G. (Ann Arbor, MI)

    1996-01-01

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics.

  7. OBJECT-ORIENTED FERROMANGANESE FURNACE MODEL Stein O. Wasb*

    E-Print Network [OSTI]

    Foss, Bjarne A.

    OBJECT-ORIENTED FERROMANGANESE FURNACE MODEL Stein O. Wasbø* , Bjarne A. FossÀÀ and Ragnar Tronstad-7034 Trondheim, Norway, e-mail:Bjarne.Foss@itk.ntnu.no Abstract: The high-carbon ferromanganese furnace inside it. The furnace operation has been characterized by fluctuations in vital process variables. Many

  8. Usage Policies Notebook for Thermco Atmospheric Diffusion Furnace system

    E-Print Network [OSTI]

    Mease, Kenneth D.

    Usage Policies Notebook for Thermco Atmospheric Diffusion Furnace system Revision date September 2014 #12;2 Emergency Plan for Diffusion Furnaces Standard Operating Procedures for Emergencies Contact;4 Usage Policies for Thermco Atmospheric Diffusion Furnace Standard policies for usage The Atmospheric

  9. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Institutional Savings Category: Solar Water Heat, Geothermal Electric, Solar Thermal Electric, Biomass, Geothermal Heat Pumps, Water Heaters, Chillers, Furnaces, Boilers,...

  10. Fig. 1 Photograph (a) and Schematic (b) of our NEC SCI-MDH-20020-S image floating zone furnace system.

    E-Print Network [OSTI]

    Johnson, Peter D.

    furnace system. (a) Advantages of an IR furnace: * Uniform illumination and temperature profile. * Non

  11. Lance for fuel and oxygen injection into smelting or refining furnace

    DOE Patents [OSTI]

    Schlichting, Mark R. (Chesterton, IN)

    1994-01-01

    A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

  12. Lance for fuel and oxygen injection into smelting or refining furnace

    DOE Patents [OSTI]

    Schlichting, M.R.

    1994-12-20

    A furnace for smelting iron ore and/or refining molten iron is equipped with an overhead pneumatic lance, through which a center stream of particulate coal is ejected at high velocity into a slag layer. An annular stream of nitrogen or argon enshrouds the coal stream. Oxygen is simultaneously ejected in an annular stream encircling the inert gas stream. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus to react with carbon monoxide gas rising from slag layer, thereby adding still more heat to the furnace. 7 figures.

  13. Thermoelectric Conversion of Waste Heat to Electricity in an IC Engine Powered Vehicle

    SciTech Connect (OSTI)

    2012-01-31

    The thermoelectric generator shorting system provides the capability to monitor and short-out individual thermoelectric couples in the event of failure. This makes the series configured thermoelectric generator robust to individual thermoelectric couple failure. Open circuit detection of the thermoelectric couples and the associated short control is a key technique to ensure normal functionality of the TE generator under failure of individual TE couples. This report describes a five-year effort whose goal was the understanding the issues related to the development of a thermoelectric energy recovery device for a Class-8 truck. Likely materials and important issues related to the utility of this generator were identified. Several prototype generators were constructed and demonstrated. The generators developed demonstrated several new concepts including advanced insulation, couple bypass technology and the first implementation of skutterudite thermoelectric material in a generator design. Additional work will be required to bring this system to fruition. However, such generators offer the possibility of converting energy that is otherwise wasted to useful electric power. Uur studies indicate that this can be accomplished in a cost-effective manner for this application.

  14. Install Waste Heat Recovery Systems for Fuel-Fired Furnaces;...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    air is passed through the regenerator. At least two regenerators and their associated burners are required for an uninterrupted process: one provides energy to the combustion air...

  15. Waste Heat Reduction and Recovery for Improving Furnace Efficiency,

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of NaturalDukeWakefield Municipal Gas &SCE-Sessions | DepartmentResidential Savings|Washington ,Productivity and Emissions

  16. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    with heat recovery, solar thermal collection, and thermallynatural gas combustion solar thermal CHP heat storageelectric load thermal storage solar thermal storage charging

  17. Process Simulation and Control Optimization of a Blast Furnace Using Classical Thermodynamics Combined to a Direct Search

    E-Print Network [OSTI]

    Martin, Alain

    consisting mainly of N2, CO, CO2, H2, and H2O. This is a consequence of the reduction of the iron ore volume methods, data-mining models, heat and mass balance models, and classical thermodynamic simulations-tune the simulation of the blast furnace. Optimal operating conditions and predicted output stream properties

  18. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Water Heat, Geothermal Electric, Solar Photovoltaics, Wind (All), Biomass, Hydroelectric, Geothermal Heat Pumps, Combined Heat & Power, Daylighting, Lighting, Chillers, Furnaces,...

  19. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    battery Utility electricity consumption Electricity providedis expressed in electricity consumption of the electricis expressed in electricity consumption of the electric

  20. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2003-06-01

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period October 1, 2002 through March 31, 2003. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, American Electric Power (AEP) and the Dravo Lime Company are project co-funders. URS Group is the prime contractor. This is the seventh reporting period for the subject Cooperative Agreement. During previous reporting periods, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Plant. Those tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Plant), and a byproduct magnesium hydroxide slurry (both Gavin Plant and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70-75% overall sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Plant, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO{sub x} control than at removing SO{sub 3} formed in the furnace. The SO3 removal results were presented in the semi-annual Technical Progress Report for the time period April 1, 2001 through September 30, 2001. Additional balance of plant impact information for the two tests was reported in the Technical Progress Report for the time period October 1, 2001 through March 30, 2002. Additional information became available about the effects of byproduct magnesium hydroxide injection on SCR catalyst coupons during the long-term test at BMP, and those results were reported in the previous report (April 1, 2002 through September 30, 2002). During the current period, there was no technical progress to report, because all planned testing as part of this project has been completed. The project period of performance was extended to allow the conduct of testing of another SO{sub 3} control technology, the sodium bisulfite injection process. However, these additional tests have not yet been conducted.

  1. Temperatures in the blast furnace refractory lining

    SciTech Connect (OSTI)

    Hebel, R.; Streuber, C. [Didier-M and P Energietechnik GmbH, Wiesbaden (Germany); Steiger, R. [Didier-M and P Engineering Services, Highland, IN (United States); Jeschar, R. [TU Clausthal (Germany). Inst. fuer Energieverfahrenstechnik und Brennstofftechnik

    1995-12-01

    The campaign life duration of a blast furnace is mainly determined by the condition of the refractory lining in heavy-duty zones such as the hearth, bosh, belly and lower stack. To achieve a desired lifetime, the temperature of the lining in these areas thereby proved to be the decisive controllable parameter. Low operating temperatures result in prolonged service life and are attained through high cooling efficiency. Besides the refractory grade chosen, the wear profile is mainly determined by the type of cooling system applied and the cooling intensity. Therefore, an appropriate compromise between long service life and energy losses has to be found in each case. In order to predict the service life of a lining it is important to know the wear condition at all times during the campaign. The paper describes the approaches the authors have made so far on European blast furnaces, on a theoretical and practical basis, on how to analyze the lining wear.

  2. Glass Furnace Combustion and Melting Research Facility.

    SciTech Connect (OSTI)

    Connors, John J.; McConnell, John F.; Henry, Vincent I.; MacDonald, Blake A.; Gallagher, Robert J.; Field, William B.; Walsh, Peter M.; Simmons, Michael C.; Adams, Michael E.; Leadbetter, James M.; Tomasewski, Jack W.; Operacz, Walter J.; Houf, William G.; Davis, James W.; Marvin, Bart G.; Gunner, Bruce E.; Farrell, Rick G.; Bivins, David P.; Curtis, Warren; Harris, James E.

    2004-08-01

    The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the solution of proprietary glass production problems. As a consequence of the substantial increase in scale and scope of the initial furnace concept in response to industry recommendations, constraints on funding of industrial programs by DOE, and reorientation of the Department's priorities, the OIT Glass Program is unable to provide the support for construction of such a facility. However, it is the present investigators' hope that a group of industry partners will emerge to carry the project forward, taking advantage of the detailed furnace design presented in this report. The engineering, including complete construction drawings, bill of materials, and equipment specifications, is complete. The project is ready to begin construction as soon as the quotations are updated. The design of the research melter closely follows the most advanced industrial practice, firing by natural gas with oxygen. The melting area is 13 ft x 6 ft, with a glass depth of 3 ft and an average height in the combustion space of 3 ft. The maximum pull rate is 25 tons/day, ranging from 100% batch to 100% cullet, continuously fed, with variable batch composition, particle size distribution, and raft configuration. The tank is equipped with bubblers to control glass circulation. The furnace can be fired in three modes: (1) using a single large burner mounted on the front wall, (2) by six burners in a staggered/opposed arrangement, three in each breast wall, and (3) by down-fired burners mounted in the crown in any combination with the front wall or breast-wall-mounted burners. Horizontal slots are provided between the tank blocks and tuck stones and between the breast wall and skewback blocks, running the entire length of the furnace on both sides, to permit access to the combustion space and the surface of the glass for optical measurements and sampling probes. Vertical slots in the breast walls provide additional access for measurements and sampling. The furnace and tank are to be fully instrumented with standard measuring equipment, such as flow meters, thermocouples, continuous gas composition

  3. Optimized Utility Systems and Furnace Integration 

    E-Print Network [OSTI]

    McMullan, A. S.; Spriggs, H. D.

    1987-01-01

    SYSTEMS AND FURNACE INTEGRATION A. S. McMullan and H. D. Spriggs, Linnhoff March, Inc., Leesburg, Va. ABSTRACT Conventional process design philosophy usually results in utility systems being designed after process design defines the Process.../Utility interface. Clearly, changing the process design can result in different utility demands and possibly in different utility system designs. This paper presents a procedure, using Pinch Technology, for the simultaneous design of process and utility...

  4. ELECTRIC

    Office of Legacy Management (LM)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of NaturalDukeWakefield Municipal Gas &SCE-SessionsSouth DakotaRobbins and Myers CoMadison -T: Designation ofSEPE.ELECTRIC

  5. A new direct steel making process based upon the blast furnace (Including scrap processing with recovery of tramp elements)

    SciTech Connect (OSTI)

    Nabi, G.

    1996-12-31

    Steel is produced from raw materials containing iron and alloying elements with direct elimination of oxygen and impurities in the blast furnace process. The blast furnace shaft is modified to take off load from the liquid bath and carbon is prevented from going into the liquid steel. In the gas purification system sulphur and CO{sub 2} removal facilities are included and purified reducing gases so obtained are combusted in the hearth with oxygen to produce heat for smelting. Scrap can be charged as raw material with the recovery of tramp elements with continuous production of liquid steel.

  6. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    factors means the carbon footprint of commercial buildingscan accelerate lowering the carbon footprint of electricity

  7. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability:A Study of Commercial Buildings in California and New York States

    SciTech Connect (OSTI)

    Stadler, Michael; Marnay, Chris; Siddiqui, Afzal; Lai, Judy; Coffey, Brian; Aki, Hirohisa

    2008-12-01

    In past work, Berkeley Lab has developed the Distributed Energy Resources Customer Adoption Model (DER-CAM). Given end-use energy details for a facility, a description of its economic environment and a menu of available equipment, DER-CAM finds the optimal investment portfolio and its operating schedule which together minimize the cost of meeting site service, e.g., cooling, heating, requirements. Past studies have considered combined heat and power (CHP) technologies. Methods and software have been developed to solve this problem, finding optimal solutions which take simultaneity into account. This project aims to extend on those prior capabilities in two key dimensions. In this research storage technologies have been added as well as power quality and reliability (PQR) features that provide the ability to value the additional indirect reliability benefit derived from Consortium for Electricity Reliability Technology Solutions (CERTS) Microgrid capability. This project is intended to determine how attractive on-site generation becomes to a medium-sized commercial site if economical storage (both electrical and thermal), CHP opportunities, and PQR benefits are provided in addition to avoiding electricity purchases. On-site electrical storage, generators, and the ability to seamlessly connect and disconnect from utility service would provide the facility with ride-through capability for minor grid disturbances. Three building types in both California and New York are assumed to have a share of their sensitive electrical load separable. Providing enhanced service to this load fraction has an unknown value to the facility, which is estimated analytically. In summary, this project began with 3 major goals: (1) to conduct detailed analysis to find the optimal equipment combination for microgrids at a few promising commercial building hosts in the two favorable markets of California and New York; (2) to extend the analysis capability of DER-CAM to include both heat and electricity storage; and (3) to make an initial effort towards adding consideration of PQR into the capabilities of DER-CAM.

  8. Next Generation Metallic Iron Nodule Technology in Electric Furnace Steelmaking

    Broader source: Energy.gov [DOE]

    This factsheet describes a research project whose objective is to investigate reducing processing temperature, controlling the gas temperature and gas atmosphere over metalized iron nodules, and effectively using sub-bituminous coal as a reductant for producing high quality metalized iron nodules at low cost.

  9. Fuel Cell Power Model Version 2: Startup Guide, System Designs, and Case Studies. Modeling Electricity, Heat, and Hydrogen Generation from Fuel Cell-Based Distributed Energy Systems

    SciTech Connect (OSTI)

    Steward, D.; Penev, M.; Saur, G.; Becker, W.; Zuboy, J.

    2013-06-01

    This guide helps users get started with the U.S. Department of Energy/National Renewable Energy Laboratory Fuel Cell Power (FCPower) Model Version 2, which is a Microsoft Excel workbook that analyzes the technical and economic aspects of high-temperature fuel cell-based distributed energy systems with the aim of providing consistent, transparent, comparable results. This type of energy system would provide onsite-generated heat and electricity to large end users such as hospitals and office complexes. The hydrogen produced could be used for fueling vehicles or stored for later conversion to electricity.

  10. Refractory electrodes for joule heating and methods of using same

    DOE Patents [OSTI]

    Lamar, David A. (West Richland, WA); Chapman, Chris C. (Richland, WA); Elliott, Michael L. (Kennewick, WA)

    1998-01-01

    A certain group of electrically conductive refractory materials presently known for use in high temperature applications as throat constructions, melter sidewalls, forehearth, stacks, port sills, hot face lining for slagging coal gasifiers, slag runners, and linings for nuclear waste encapsulation furnaces may be used as electrodes permitting joule heating at temperatures in excess of 1200 C. in excess of about 4400 hours even in the presence of transition group element(s). More specifically, the invention is an electrode for melting earthen materials, wherein the electrode is made from an electrically conductive refractory material, specifically at least one metal oxide wherein the metal is selected from the group consisting of chrome, ruthenium, rhodium, tin and combinations thereof.

  11. Experimental Observations and Numerical Prediction of Induction Heating in a Graphite Test Article

    SciTech Connect (OSTI)

    Jankowski, Todd A [Los Alamos National Laboratory; Johnson, Debra P [Los Alamos National Laboratory; Jurney, James D [Los Alamos National Laboratory; Freer, Jerry E [Los Alamos National Laboratory; Dougherty, Lisa M [Los Alamos National Laboratory; Stout, Stephen A [Los Alamos National Laboratory

    2009-01-01

    The induction heating coils used in the plutonium casting furnaces at the Los Alamos National Laboratory are studied here. A cylindrical graphite test article has been built, instrumented with thermocouples, and heated in the induction coil that is normally used to preheat the molds during casting operations. Preliminary results of experiments aimed at understanding the induction heating process in the mold portion of the furnaces are reported. The experiments have been modeled in COMSOL Multiphysics and the numerical and experimental results are compared to one another. These comparisons provide insight into the heating process and provide a benchmark for COMSOL calculations of induction heating in the mold portion of the plutonium casting furnaces.

  12. 2.1E BDL Summary

    E-Print Network [OSTI]

    Winkelmann, F.C.

    2010-01-01

    HEAT-SOURCE (Z-H-S)(t;HOT-WATER,ELECTRIC,FURNACE HEAT-PUMP,GAS-HEAT-PUMP) PREHEAT-SOURCE(PREHEAT)(t;WATER,ELECTRIC,FURNACE HEAT-PUMP, GAS-HEAT-PUMP) BASEBOARD-

  13. Vertical feed stick wood fuel burning furnace system

    DOE Patents [OSTI]

    Hill, Richard C. (Orono, ME)

    1984-01-01

    A new and improved stove or furnace for efficient combustion of wood fuel including a vertical feed combustion chamber for receiving and supporting wood fuel in a vertical attitude or stack, a major upper portion of the combustion chamber column comprising a water jacket for coupling to a source of water or heat transfer fluid and for convection circulation of the fluid for confining the locus of wood fuel combustion to the bottom of the vertical gravity feed combustion chamber. A flue gas propagation delay channel extending from the laterally directed draft outlet affords delayed travel time in a high temperature environment to assure substantially complete combustion of the gaseous products of wood burning with forced air as an actively induced draft draws the fuel gas and air mixture laterally through the combustion and high temperature zone. Active sources of forced air and induced draft are included, multiple use and circuit couplings for the recovered heat, and construction features in the refractory material substructure and metal component superstructure.

  14. Sealed rotary hearth furnace with central bearing support

    DOE Patents [OSTI]

    Docherty, James P. (Carnegie, PA); Johnson, Beverly E. (Pittsburgh, PA); Beri, Joseph (Morgan, PA)

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  15. Electricity Monthly Update

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Electric Power Sector comprises electricity-only and combined heat and power (CHP) plants within the North American Industrial Classification System 22 category whose...

  16. The culture of Penaeid shrimp in ponds receiving heated discharge water from a steam electric generating station, and their use as indicators of water quality 

    E-Print Network [OSTI]

    Reitsema, Lawrence Alan

    1975-01-01

    University in partial fulfillment of the requirement for the degree of MASTER OF SCIENCE December 1975 Major Sub9ect: Wildlife and Fisheries Sciences THE CULTURE OF PENAEID SHRIMP IN PONDS RECEIVING HEATED DISCHARGE WATER FROM A STEAM ELECTRIC... 70. 0 to 89. 9 mm in length. Shrimp were tagged, tagged and dyed, or left unmarked. Brown shrimp survival was lower. in these ponds than in ponds stocked with postlarvae at the same stocking rate in the brown shrimp experrment. The growth...

  17. Op%mal Scheduling of Combined Heat and Power (CHP) Plants1 under Time-sensi%ve Electricity Prices

    E-Print Network [OSTI]

    Grossmann, Ignacio E.

    -sensi%ve Electricity Prices Summary In this case study, a CHP plant increases its profit accounts for variability in electricity prices. Sumit Mitra, Center for Advanced. Ignacio E. Grossmann Joint work with Lige Sun, RWTH Aachen University, Germany 1

  18. Control of carbon balance in a silicon smelting furnace

    DOE Patents [OSTI]

    Dosaj, V.D.; Haines, C.M.; May, J.B.; Oleson, J.D.

    1992-12-29

    The present invention is a process for the carbothermic reduction of silicon dioxide to form elemental silicon. Carbon balance of the process is assessed by measuring the amount of carbon monoxide evolved in offgas exiting the furnace. A ratio of the amount of carbon monoxide evolved and the amount of silicon dioxide added to the furnace is determined. Based on this ratio, the carbon balance of the furnace can be determined and carbon feed can be adjusted to maintain the furnace in carbon balance.

  19. DOE Publishes Final Rule for Residential Furnace Fan Test Procedure...

    Broader source: Energy.gov (indexed) [DOE]

    (DOE) has published a final rule regarding test procedures for residential furnace fans. 79 FR 500 (January 3, 2014). Find more information on the rulemaking, including milestones,...

  20. DOE Increases Energy Efficiency Standards for Residential Furnaces...

    Broader source: Energy.gov (indexed) [DOE]

    WASHINGTON, DC - The U.S. Department of Energy (DOE) today announced it has increased the energy efficiency standards for residential furnaces and boilers, underscoring the...

  1. Aluminum Bronze Alloys to Improve Furnace Component Life | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of the furnace can result in metal failure from erosion, corrosion, and thermal stress cracking. With AMO support, the Energy Industries of Ohio, Oak Ridge National...

  2. List of Furnaces Incentives | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QA J-E-1 SECTION J APPENDIXsource History ViewInformationWindsCompressed air IncentivesEquipmentFuelFurnaces

  3. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    DOE Patents [OSTI]

    O'Connor, William K. (Lebanon, OR); Turner, Paul C. (Independence, OR); Addison, Gerald W. (St. Stephen, SC)

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  4. Method for processing aluminum spent potliner in a graphite electrode arc furnace

    DOE Patents [OSTI]

    O'Connor, William K.; Turner, Paul C.; Addison, G.W. (AJT Enterprises, Inc.)

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spend aluminum pot liner is crushed, iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine, and CO.

  5. Metal Dusting of Heat-Resistant Alloys

    E-Print Network [OSTI]

    Al-Meshari, Abdulaziz I.

    dusting can also be a serious problem in other industrial sectors including nuclear plants, coal gasification units, ethylene plants, fuel cells, chemical reactors, steam generators, acetic acid cracking furnaces, and waste heat boilers [14] [15] [16... is catalytically accelerated by contact with iron, nickel, and cobalt. For example, coking which is a chronic problem in ethylene furnaces was thought to be caused by the reduction of a porous (Fe, Ni, Cr) spinel oxide layer at the metal surface...

  6. Tips: Natural Gas and Oil Heating Systems | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    more about energy-efficient furnaces and boilers. Addthis Related Articles Tips: Natural Gas and Oil Heating Systems Energy Saver Guide: Tips on Saving Money and Energy at Home...

  7. Microwave furnace having microwave compatible dilatometer

    DOE Patents [OSTI]

    Kimrey, H.D. Jr.; Janney, M.A.; Ferber, M.K.

    1992-03-24

    An apparatus for measuring and monitoring a change in the dimension of a sample being heated by microwave energy is described. The apparatus comprises a microwave heating device for heating a sample by microwave energy, a microwave compatible dilatometer for measuring and monitoring a change in the dimension of the sample being heated by microwave energy without leaking microwaves out of the microwave heating device, and a temperature determination device for measuring and monitoring the temperature of the sample being heated by microwave energy. 2 figs.

  8. Microwave furnace having microwave compatible dilatometer

    DOE Patents [OSTI]

    Kimrey, Jr., Harold D. (Knoxville, TN); Janney, Mark A. (Knoxville, TN); Ferber, Mattison K. (Oak Ridge, TN)

    1992-01-01

    An apparatus for measuring and monitoring a change in the dimension of a sample being heated by microwave energy is described. The apparatus comprises a microwave heating device for heating a sample by microwave energy, a microwave compatible dilatometer for measuring and monitoring a change in the dimension of the sample being heated by microwave energy without leaking microwaves out of the microwave heating device, and a temperature determination device for measuring and monitoring the temperature of the sample being heated by microwave energy.

  9. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    Research Institute. Building CHP While this paper hashence analysis of CHP applications in buildings is a centraland power (CHP) technology, especially for building heating

  10. Tips: Heat Pumps | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    climates, providing up to three times more heat than the energy they use. Today's heat pump can reduce your electricity use for heating by approximately 50% compared to...

  11. Biomass Derivatives Competitive with Heating Oil Costs.

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Biomass Derivatives Competitive with Heating Oil Costs Transportation fuel Heat or electricity * Data are from literature, except heating oil is adjusted from 2011 winter average *...

  12. Home Heating Systems | Department of Energy

    Office of Environmental Management (EM)

    separately, many homes use the following approaches: Active Solar Heating Uses the sun to heat either air or liquid and can serve as a supplemental heat source. Electric...

  13. Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

    E-Print Network [OSTI]

    Lekov, Alex

    2011-01-01

    for residential gas furnaces in the U.S. In the proceedingsEconomics of residential gas furnaces and water heaters inconsumption of residential furnaces and boilers in U.S.

  14. Economics of residential gas furnaces and water heaters in US new construction market

    E-Print Network [OSTI]

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2010-01-01

    for residential gas furnaces in the U.S. In the proceedingsconsumption of residential furnaces and boilers in U.S.fuel consumption. The gas furnace fuel consumption (FuelUse)

  15. Thermoelectric heat exchange element

    DOE Patents [OSTI]

    Callas, James J. (Peoria, IL); Taher, Mahmoud A. (Peoria, IL)

    2007-08-14

    A thermoelectric heat exchange module includes a first substrate including a heat receptive side and a heat donative side and a series of undulatory pleats. The module may also include a thermoelectric material layer having a ZT value of 1.0 or more disposed on at least one of the heat receptive side and the heat donative side, and an electrical contact may be in electrical communication with the thermoelectric material layer.

  16. Spatio-temporal modelling of corrosion in an industrial furnace

    E-Print Network [OSTI]

    Little, John

    Spatio-temporal modelling of corrosion in an industrial furnace John Little, Michael Goldstein) 191 334 3051 Abstract Optimal inspection and maintenance of complex systems in modern industry-scale industrial furnace subject to corrosion will be considered. A suitable Bayesian spatio-temporal dynamic

  17. Absorption Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Absorption Heat Pumps Absorption Heat Pumps June 24, 2012 - 2:11pm Addthis Absorption heat pumps are essentially air-source heat pumps driven not by electricity, but by a heat...

  18. Tips: Heat Pumps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Pumps Tips: Heat Pumps July 20, 2014 - 5:48pm Addthis Heat pumps can be a cost-effective choice in moderate climates, especially if you heat your home with electricity. Heat...

  19. Recent improvements in casthouse practices at the Kwangyang blast furnaces

    SciTech Connect (OSTI)

    Jang, Y.S.; Han, K.W.; Kim, K.Y.; Cho, B.R.; Hur, N.S.

    1997-12-31

    POSCO`s Kwangyang blast furnaces have continuously carried out high production and low fuel operation under a high pulverized coal injection rate without complications since the Kwangyang No. 1 blast furnace was blown-in in 1987. The Kwangyang blast furnaces have focused on improving the work environment for the increase of competitive power in terms of increased production, cost savings, and management of optimum manpower through use of low cost fuel and raw material. At this time, the casthouse work lags behind most work in the blast furnace. Therefore, the Kwangyang blast furnaces have adopted a remote control system for the casthouse equipment to solve complications in the casthouse work due to high temperature and fumes. As the result, the casthouse workers can work in clean air and the number of workers has been reduced to 9.5 personnel per shift by reduction of the workload.

  20. Method of operating a centrifugal plasma arc furnace

    DOE Patents [OSTI]

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-03-24

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe{sub 3}O{sub 4}. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe{sub 2}O{sub 3}. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs.

  1. Method of operating a centrifugal plasma arc furnace

    DOE Patents [OSTI]

    Kujawa, Stephan T. (Butte, MT); Battleson, Daniel M. (Butte, MT); Rademacher, Jr., Edward L. (Butte, MT); Cashell, Patrick V. (Butte, MT); Filius, Krag D. (Butte, MT); Flannery, Philip A. (Ramsey, MT); Whitworth, Clarence G. (Butte, MT)

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe.sub.3 O.sub.4. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe.sub.2 O.sub.3. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater.

  2. Conceptual design phase of a district heating and cooling plant with cogeneration to serve James Madison University and the Harrisonburg Electric Commission

    SciTech Connect (OSTI)

    Belcher, J.B.

    1995-12-31

    A unique opportunity for cooperation and community development exists in Harrisonburg, Virginia. James Madison University, located in Harrisonburg, is undergoing an aggressive growth plan of its academic base which also includes the physical expansion of its campus. The City of Harrisonburg is presently supplying steam to meet a portion of the heating needs of the existing James Madison campus from a city owned and operated waste-to-energy plant. In an effort of cooperation, Harrisonburg and James Madison University have now negotiated an agreement for the city to provide all of the heating and cooling requirements of the new campus expansion. In another unique turn of events, the local electrical power distributor, Harrisonburg Electric Commission, approached the city concerning the inclusion of cogeneration in the project in order to reduce and maintain existing electric rates thus further benefiting the community. Through the cooperation of these three entities, the conceptual design phase of the project has been completed. The plant design developed through this process includes 3,000 tons of chilled water capacity, an additional 64,000 lb/hr of steam capacity and 2.5 MW of cogeneration capacity. This paper describes the conceptual design process for this interesting project.

  3. Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers

    E-Print Network [OSTI]

    Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

    2004-01-01

    1 FURNACE AND BOILER TECHNOLOGY19 Furnace and Boiler Lifetimes Used in the LCC Analysis (PBP RESULTS FOR GAS BOILERS USING ALTERNATIVE INSTALLATION

  4. The Fuel Accident Condition Simulator (FACS) furnace system for high temperature performance testing of VHTR fuel

    SciTech Connect (OSTI)

    Paul A. Demkowicz; David V. Laug; Dawn M. Scates; Edward L. Reber; Lyle G. Roybal; John B. Walter; Jason M. Harp; Robert N. Morris

    2012-10-01

    The AGR-1 irradiation of TRISO-coated particle fuel specimens was recently completed and represents the most successful such irradiation in US history, reaching peak burnups of greater than 19% FIMA with zero failures out of 300,000 particles. An extensive post-irradiation examination (PIE) campaign will be conducted on the AGR-1 fuel in order to characterize the irradiated fuel properties, assess the in-pile fuel performance in terms of coating integrity and fission metals release, and determine the fission product retention behavior during high temperature safety testing. A new furnace system has been designed, built, and tested to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000 degrees C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, and Eu), iodine, and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator furnace system and the associated fission gas monitoring system, as well as preliminary system calibration results.

  5. Use of sinter in Taranto blast furnaces

    SciTech Connect (OSTI)

    Palchetti, M.; Palomba, R.; Tolino, E. [CSM Taranto (Italy); Salvatore, E.; Calcagni, M. [ILP Taranto Works (Italy)

    1995-12-01

    Lowering the production cost of the crude steel is the ultimate aim when planning operations in an integrated steelworks. Designing the Blast Furnace burden is a crucial point in this context, for which account must be taken not only of the raw materials cost but also of other important aims such as maximum plants productivity, minimum possible energy consumption, a proper product quality at the various production stages. This paper describes the criteria used in Ilva Laminati Piani (ILP) Taranto Works to design the BF burden, based on sinter, using the results of extensive research activity carried out by Centro Sviluppo Materiali (CSM), the Research Center with major involvement with the R and D of the Italian Steel Industry. Great attention is paid at ILP to the sinter quality in order to obtain the optimum performance of the BFs, which are operating at high productivity, high pulverized coal rate and low fuel consumption.

  6. Residential Sector End-Use Forecasting with EPRI-REEPS 2.1: Summary Input Assumptions and Results

    E-Print Network [OSTI]

    Koomey, Jonathan G.

    2010-01-01

    LPG Furnace Oil Furnace Electric Heat Pump Gas BoilerOil Boiler Electric Room Heater Gas Room Heater Wood Stove (Electric Heat Pump Gas Boiler Oil Boiler Electric Room Gas

  7. CWS-Fired Residential Warm-Air Heating System. Quarterly report, February 1, 1989--April 30, 1989

    SciTech Connect (OSTI)

    Balsavich, J.; Becker, F.E.; Smolensky, L.A.

    1989-07-01

    During the report period, work continued on the life-cycle testing, optimization and refining of the second-generation furnace assembly, which comprises all the major furnace components: The combustor, heat exchanger, and baghouse, as well as the auxiliary subsystems. The furnace has operated for about 90 hours, and has burned 1,000 pounds of CWS. During testing, the only maintenance that was performed on the system was to clean the bag filters to obtain ash samples for analysts. Concurrent with testing the second-generation furnace, fabrication and assembly of the third-generation furnace was completed, and a life-cycle testing and optimization process for this furnace has started. In contrast to the second-generation furnace, which was designed more as an experimental unit, the third-generation furnace is a stand-alone heating unit Incorporating the standard air handling system, blower, pump, and control box as part of the furnace. During the report period, the third-generation furnace operated for a total of 35 hours, and burned more than 300 pounds of CWS, with average tests lasting 6 hours. During the next quarter, life-cycle testing of the third-generation furnace will continue to identify areas needing further development.

  8. The growth and survival of brown shrimp (Penaeus aztecus) and blue crabs (Callinectes sapidus) in ponds receiving heated bay water from an electric power plant 

    E-Print Network [OSTI]

    Gould, Robert Andrew

    1973-01-01

    ) J IU CA IS UI SI CA CS I S ! 0 l2 IS 18 20 SURFACE BOTTOM P. M. R 2 4 0 I R 8 ~ 22 JULY A U G. SEI'T. TIME (NEEEG) FIGURE 5. ? Hydrological data for pond 8. Ao ED I 2 So Uf 2' SURFACE SDEEDII 20 PUIAP OFF Z J 10 UI 10... HEATED BAY WATER PROM AN ELECTRIC POWER PLAI JT A Thesis by ROBERT ANDREW GOULD Approved as to style and content by: (Chairman of Committee) (Head of Deoartment) (Member) (Member) IMay 19 73 436659 ABSTRACT Yh G* th dS ' l fB Sh' P(P t* ) d...

  9. Promising Technology: Heat Pump Water Heaters

    Broader source: Energy.gov [DOE]

    A heat pump water heater uses electricity to transfer heat from the ambient air to stored water, as opposed to an electric resistance water heater, which uses electricity to generate the heat directly. This enables the heat pump water heater to be 2 to 3 times as efficient as an electric resistance water heater.

  10. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    b... Eligibility: Schools, State Government, Institutional Savings Category: Solar Water Heat, Solar Thermal Electric, Solar Photovoltaics, Water Heaters, Furnaces, Heat...

  11. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Geothermal Electric, Solar Photovoltaics, Wind (All), Biomass, Hydroelectric, Geothermal Heat Pumps, Combined Heat & Power, Daylighting, Lighting, Chillers, Furnaces, Boilers,...

  12. No. 5 blast furnace 1995 reline and upgrade

    SciTech Connect (OSTI)

    Kakascik, T.F. Jr.

    1996-12-31

    The 1995 reline of No. 5 Blast Furnace is an undertaking which has never been approached in previous relines of any blast furnace in the history of Wheeling Pittsburgh Steel Corporation. The scope of the project is such that it represents a radical departure from W.P.S.C.`s traditional methods of ironmaking. The reline of No. 5 Blast Furnace is one of the largest capital improvements performed at W.P.S.C. Blast Furnaces. The improvements made at one single time are taking a furnace from 1960`s technology into the 21st century. With this in mind, employee training was one of the largest parts of the project. Training for the automated stockhouse, castfloor, new skip drive, new instrumentation, new castfloor equipment, hydraulics and overall furnace operation were an absolute necessity. The reline has laid the ground work to give the Corporation an efficient, higher productive, modern Blast Furnace which will place W.P.S.C. in the world class category in ironmaking well into the 21st century.

  13. Microgrids: An emerging paradigm for meeting building electricity and heat requirements efficiently and with appropriate energy quality

    E-Print Network [OSTI]

    Marnay, Chris; Firestone, Ryan

    2007-01-01

    Venkataramanan, 2006, Microgrids in the Evolving ElectricityN ATIONAL L ABORATORY Microgrids: An emerging paradigm forFrance, 4-9 June 2007 Microgrids: An emerging paradigm for

  14. PERFORMANCE OF A STIRLING ENGINE POWERED HEAT ACTIVATED HEAT PUMP

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    PERFORMANCE OF A STIRLING ENGINE POWERED HEAT ACTIVATED HEAT PUMP W. D. C. Richards and W. L. Auxer General Electric Company Space Division King of Prussia, Pa. ABSTRACT A heat activated heat pump (HAHP by the heat pump effect. The Stirling engine/Rankine cycle refrigeration loop heat pump being developed would

  15. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    charging kW Utility electricity consumption Electricityis expressed in electricity consumption of the electricis expressed in electricity consumption of the electric

  16. Study on the effect of the operating condition on a pulverized coal-fired furnace using computational fluid dynamics commercial code

    SciTech Connect (OSTI)

    Manish Kumar; Santi Gopal Sahu [Central Institute of Mining and Fuel Research, Combustion Section, Dhanbad (India)]. man_manna@yahoo.com

    2007-12-15

    Computer models for coal combustion are not sufficiently accurate to enable the design of pulverized coal fired furnaces or the selection of coal based on combustion behavior. Most comprehensive combustion models can predict with reasonable accuracy flow fields and heat transfer but usually with a much lesser degree of accuracy than the combustion of coal particles through char burnout. Computational fluid dynamics (CFD) modeling is recognized widely to be a cost-effective, advanced tool for optimizing the design and operating condition of the pulverized coal-fired furnaces for achieving cleaner and efficient power generation. Technologists and researchers are paying remarkable attention to CFD because of its value in the pulverized fuel fired furnace technology and its nonintrusiveness, sophistication, and ability to significantly reduce the time and expense involved in the design, optimization, trouble-shooting, and repair of power generation equipment. An attempt to study the effect of one of the operating conditions, i.e., burner tilts on coal combustion mechanisms, furnace exit gas temperature (FEGT), and heat flux distribution pattern, within the furnace has been made in this paper by modeling a 210 MW boiler using commercial CFD code FLUENT. 5 refs., 8 figs.

  17. 2015-12-29 Consumer Furnaces and Boilers Test Procedures Final Rule

    Office of Energy Efficiency and Renewable Energy (EERE)

    Energy Conservation Program for Consumer Products: Test Procedures for Consumer Furnaces and Boilers

  18. Energy Conservation Program for Consumer Products: Test Procedures for Furnaces and Boilers, Comment Period Extension

    Broader source: Energy.gov [DOE]

    Energy Conservation Program for Consumer Products: Test Procedures for Furnaces and Boilers, Comment Period Extension

  19. SMALL PARTICLE HEAT EXCHANGERS

    E-Print Network [OSTI]

    Hunt, A.J.

    2011-01-01

    by half, the solar collection efficiency will still be insolar thermal electric power program rests on the efficiency,efficiency heat storage systems. This type of hybrid, solar-

  20. Operating experience with 100% pellet burden on Amanda blast furnace

    SciTech Connect (OSTI)

    Keaton, D.E.; Minakawa, T. (Armco Steel Co., Middletown, OH (United States). Ironmaking Dept.)

    1993-01-01

    A number of significant changes in operations at the Ashland Works of the Armco Steel Company occurred in 1992 which directly impacted the Amanda Blast Furnace operation. These changes included the shutdown of the hot strip mill which resulted in coke oven gas enrichment of the Amanda stoves and an increase of 75 C in hot blast temperature, transition to 100% continuous cast operation which resulted in increased variation of the hot metal demand, and the July idling of the sinter plant. Historically, the Amanda Blast Furnace burden was 30% fluxed sinter and 70% acid pellet. It was anticipated that the change to 100% pellet burden would require changes in charging practice and alter furnace performance. The paper gives a general furnace description and then describes the burden characteristics, operating practice with 30% sinter/70% acid pellet burden, preparations for the 100% acid pellet burden operation, the 100% acid pellet operation, and the 100% fluxed pellet burden operation.

  1. Gas-Fired Boilers and Furnaces | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the...

  2. Sandjet- A New Alternative for Cleaning Furnace Tubes 

    E-Print Network [OSTI]

    Pollock, C. B.

    1981-01-01

    Energy management in modern refineries is becoming more difficult as the real cost of in-house and purchased fuel escalates and the quality of feed stocks decreases. Furnace tube maintenance has been made more complex by ...

  3. Automatic Control System of Car-Bottom Reheating Furnace 

    E-Print Network [OSTI]

    Xueqiao, M.; Weilian, X.; Hongchen, Z.

    1985-01-01

    At present China has large quantities of two-regenerator gas reheating furnaces which are old in fashion and low in calorific efficiency. Therefore, the question how to increase the calorific efficiency is very much concerned on condition...

  4. Gas-Fired Boilers and Furnaces | Department of Energy

    Office of Environmental Management (EM)

    gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of...

  5. Effect of furnace operating conditions on alkali vaporization...

    Office of Scientific and Technical Information (OSTI)

    on alkali vaporization, batch carryover, and the formation of SO2 and NO in an oxy-fuel fired container glass furnace. Citation Details In-Document Search Title: Effect of...

  6. In-Depth Look at Ground Source Heat Pumps and Other Electric Loads in Two GreenMax Homes

    SciTech Connect (OSTI)

    Puttagunta, S.; Shapiro, C.

    2012-04-01

    CARB partnered with WPPI Energy to answer key research questions on in-field performance of ground-source heat pumps and LAMELs through extensive field monitoring at two WPPI GreenMax demonstration homes in Wisconsin. These two test home evaluations provided valuable data on the true in-field performance of various building mechanical systems and lighting, appliances, and miscellaneous loads (LAMELs).

  7. Electric Storage in California's Commercial Buildings

    E-Print Network [OSTI]

    Stadler, Michael

    2014-01-01

    Effect of Heat and Electricity Storage and Reliability onNM, USA. [37] Electricity Storage Association, Morgan Hill,dimensionless d. electricity storage loss factor for the EV

  8. Furnace Controls Using High Temperature Preheated Combustion Air 

    E-Print Network [OSTI]

    Gonzales, J. M.; Rebello, W. J.

    1981-01-01

    FURNACE CONTROLS USING HIGH TEMPERATURE PREHEATED COMBUSTION AIR Jeffrey M. Gonzalez Wilfred J. Rebello GTE Products Corporation PAR Enterprises, Inc. Towanda, Pennsylvania Fairfax, Virginia ABSTRACT GTE Products Corporation (Towanda... available ratio control apparatus. Various control sys (I) was the development of a different way of looking at combustion. As preheated combustion air temperatures increase, excess air Industrial furnaces generally utilize air as the basic source...

  9. Central Hudson Gas & Electric (Electric) - Residential Energy...

    Broader source: Energy.gov (indexed) [DOE]

    residential electric customers who upgrade heating, cooling or ventilation systems with specific types of energy efficient equipment. These rebates include efficient central air...

  10. Modelling of multiphase flow in ironmaking blast furnace

    SciTech Connect (OSTI)

    Dong, X.F.; Yu, A.B.; Burgess, J.M.; Pinson, D.; Chew, S.; Zulli, P. [University of New South Wales, Sydney, NSW (Australia). School for Material Science and Engineering

    2009-01-15

    A mathematical model for the four-phase (gas, powder, liquid, and solids) flow in a two-dimensional ironmaking blast furnace is presented by extending the existing two-fluid flow models. The model describes the motion of gas, solid, and powder phases, based on the continuum approach, and implements the so-called force balance model for the flow of liquids, such as metal and slag in a blast furnace. The model results demonstrate a solid stagnant zone and dense powder hold-up region, as well as a dense liquid flow region that exists in the lower part of a blast furnace, which are consistent with the experimental observations reported in the literature. The simulation is extended to investigate the effects of packing properties and operational conditions on the flow and the volume fraction distribution of each phase in a blast furnace. It is found that solid movement has a significant effect on powder holdup distribution. Small solid particles and low porosity distribution are predicted to affect the fluid flow considerably, and this can cause deterioration in bed permeability. The dynamic powder holdup in a furnace increases significantly with the increase of powder diameter. The findings should be useful to better understand and control blast furnace operations.

  11. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Articles A wood stove on a stone hearth. | Photo courtesy of iStockphotoKingLouie Wood and Pellet Heating Diagram of an oil boiler. New tanks are generally double-wall or...

  12. Furnaces and Boilers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative Fuelsof Energy Services »Information ResourcesHeat & Cool » Home Heating

  13. Heat transfer mechanism with thin filaments including ceramic high temperature heat exchanger

    DOE Patents [OSTI]

    Im, Kwan H. (Naperville, IL); Ahluwalia, Rajesh K. (Burr Ridge, IL)

    1994-01-01

    A radiative heat transfer mechanism in a furnace having burners through which pulverized coal and air are burned producing combustion gases and contaminants. A plurality of elongated conduits are positioned inside the furnace proximate to the burners generally parallel to the flow of combustion gases in the furnace. A plurality of thin filaments are inside each of the elongated hollow conduits, the filaments having diameters in the range of from about 1 micrometer to about 1,000 micrometers and having an infrared radiation cross-section sufficient to cause the filaments to heat upon exposure to infrared radiation. Blower mechanism is associated with the elongated conduits for limiting the amount of soot and ash which deposit on the conduits to preserve the radiative and convective transfer of heat energy from the combustion gases to the conduits.

  14. Heat transfer mechanism with thin filaments including ceramic high temperature heat exchanger

    DOE Patents [OSTI]

    Im, K.H.; Ahluwalia, R.K.

    1994-10-18

    A radiative heat transfer mechanism in a furnace is described having burners through which pulverized coal and air are burned producing combustion gases and contaminants. A plurality of elongated conduits are positioned inside the furnace proximate to the burners generally parallel to the flow of combustion gases in the furnace. A plurality of thin filaments are inside each of the elongated hollow conduits, the filaments having diameters in the range of from about 1 micrometer to about 1,000 micrometers and having an infrared radiation cross-section sufficient to cause the filaments to heat upon exposure to infrared radiation. Blower mechanism is associated with the elongated conduits for limiting the amount of soot and ash which deposit on the conduits to preserve the radiative and convective transfer of heat energy from the combustion gases to the conduits. 7 figs.

  15. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    Modeling with Combined Heat and Power Applications”,End-Use Survey combined heat and power Consolidated Edisonengine genset with combined heat and power (CHP) and power

  16. Uncertainty of calorimeter measurements at NREL's high flux solar furnace

    SciTech Connect (OSTI)

    Bingham, C.E.

    1991-12-01

    The uncertainties of the calorimeter and concentration measurements at the High Flux Solar Furnace (HFSF) at the National Renewable Energy Laboratory (NREL) are discussed. Two calorimeter types have been used to date. One is an array of seven commercially available circular foil calorimeters (gardon or heat flux gages) for primary concentrator peak flux (up to 250 W/cm{sup 2}). The second is a cold-water calorimeter designed and built by the University of Chicago to measure the average exit power of the reflective compound parabolic secondary concentrator used at the HFSF (over 3.3 kW across a 1.6cm{sup {minus}2} exit aperture, corresponding to a flux of about 2 kW/cm{sup 2}). This paper discussed the uncertainties of the calorimeter and pyrheliometer measurements and resulting concentration calculations. The measurement uncertainty analysis is performed according to the ASME/ANSI standard PTC 19.1 (1985). Random and bias errors for each portion of the measurement are analyzed. The results show that as either the power or the flux is reduced, the uncertainties increase. Another calorimeter is being designed for a new, refractive secondary which will use a refractive material to produce a higher average flux (5 kW/cm{sup 2}) than the reflective secondary. The new calorimeter will use a time derivative of the fluid temperature as a key measurement of the average power out of the secondary. A description of this calorimeter and test procedure is also presented, along with a pre-test estimate of major sources of uncertainty. 8 refs., 4 figs., 3 tabs.

  17. An In-Depth Look at Ground Source Heat Pumps and Other Electric Loads in Two GreenMax Homes

    SciTech Connect (OSTI)

    Puttagunta, Srikanth; Shapiro, Carl

    2012-04-01

    Building America research team Consortium for Advanced Residential Buildings (CARB) partnered with WPPI Energy to answer key research questions on in-field performance of ground-source heat pumps and lighting, appliance, and miscellaneous loads (LAMELs) through extensive field monitoring at two WPPI GreenMax demonstration homes in Wisconsin. These two test home evaluations provided valuable data on the true in-field performance of various building mechanical systems and LAMELs.

  18. Portland General Electric Co. Pilot Evaluation and

    E-Print Network [OSTI]

    DIRECT LOAD CONTROL PILOT FOR ELECTRIC SPACE HEAT #12;Direct Load Control Pilot for Electric Space Heat) an evaluation report of its direct load control pilot for electric space heat, called "Direct Load control Pilot capability to support the utility's control of residential customers' central electric space heating systems

  19. Performance Analysis of Air-Source Variable Speed Heat Pumps...

    Broader source: Energy.gov (indexed) [DOE]

    Overview * Electric Water Heating Options - Conventional Electric Water Heaters - Heat Pump Water Heaters * Air-Source * Ground-Source - Solar Thermal Water Heater * Variable...

  20. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    water and space heating loads that can be met by direct natural gas combustion, waste heat recovery,

  1. Device for use in a furnace exhaust stream for thermoelectric generation

    DOE Patents [OSTI]

    Polcyn, Adam D.

    2013-06-11

    A device for generating voltage or electrical current includes an inner elongated member mounted in an outer elongated member, and a plurality of thermoelectric modules mounted in the space between the inner and the outer members. The outer and/or inner elongated members each include a plurality of passages to move a temperature altering medium through the members so that the device can be used in high temperature environments, e.g. the exhaust system of an oxygen fired glass melting furnace. The modules are designed to include a biasing member and/or other arrangements to compensate for differences in thermal expansion between the first and the second members. In this manner, the modules remain in contact with the first and second members. The voltage generated by the modules can be used to power electrical loads.

  2. Growth and mortality of the oyster, Crassostrea virginica (Gmelin) in an electric generating station cooling lake receiving heated discharge water 

    E-Print Network [OSTI]

    Oja, Robert Kenneth

    1974-01-01

    on the amount of fouling organisms attached I o irner shell surfaces of the dead oysters. Fresh boxes show littl if any fouling unless the inner surfaces become silted over shortly after death of the oyster. 22 RESULTS Hydrology Skat r temperature... of the Oyster, Cram. . ostrea virginica (Cmel'n) 'n -n Flcctric Generating Station Cooling Lake Receiving Heated Discharge Hater. (Augu t 1974) I!o'&art Ke!!neth Oja, B. S. , U. S. Coast Guarc Academy Chai sTian of Advisory Co!n!aittee! Dr. Sammy FI. Ray...

  3. Measured heating system efficiency retrofits in eight manufactured (HUD-code) homes

    SciTech Connect (OSTI)

    Siegel, J.; Davis, B.; Francisco, P.; Palmiter, L.

    1998-07-01

    This report presents the results of field measurements of heating efficiency performed on eight all-electric manufactured homes sited in the Pacific Northwest with forced-air distribution systems. These homes, like more than four million existing manufactured homes in the US, were constructed to thermal specifications that were mandated by the US Department of Housing and Urban Development in 1976. The test protocol compares real-time measurements of furnace energy usage with energy usage during periods when zonal heaters heat the homes to the same internal temperature. By alternating between the furnace and zonal heaters on 2 hour cycles, a short-term coheat test is performed. Additional measurements, including blower door and duct tightness tests, are conducted to measure and characterize the home's tightness and duct leakage so that coheat test results might be linked to other measures of building performance. The testing was done at each home before and after an extensive duct sealing retrofit was performed. The average pre-retrofit system efficiency for these homes was 69%. After the retrofit, the average system efficiency increased to 83%. The average simple payback period for the retrofits ranges from 1 to 5 years in Western Oregon and 1 to 3 years in colder Eastern Oregon.

  4. Hot repair of ceramic burner on hot blast stoves at USS/Kobe`s {number_sign}3 blast furnace

    SciTech Connect (OSTI)

    Bernarding, T.F.; Chemorov, M.; Shimono, S.; Phillips, G.R.

    1997-12-31

    During the 1992 reline of the No. 3 blast furnace, three new stoves were constructed. The design of the stoves, equipped with internal ceramic burners, was for providing a hot blast temperature of 2,000 F at a wind rate of 140,000 SCFM. After 3 years the performance had deteriorated so the burners were cleaned. When a second cleaning did not improve the performance of No. 3 blast furnace, it was decided to repair the refractory while still hot. The paper describes the hot repair procedures, taking a stove off for repairs, maintenance heat up during repairs, two stove operation, stove commissioning, repair of a ceramic burner, and wet gas prevention.

  5. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    SciTech Connect (OSTI)

    Stadler, Michael; Marnay, Chris; Siddiqui, Afzal; Lai, Judy; Coffey, Brian; Aki, Hirohisa

    2009-03-10

    Berkeley Lab has for several years been developing methods for selection of optimal microgrid systems, especially for commercial building applications, and applying these methods in the Distributed Energy Resources Customer Adoption Model (DER-CAM). This project began with 3 major goals: (1) to conduct detailed analysis to find the optimal equipment combination for microgrids at a few promising commercial building hosts in the two favorable markets of California and New York, (2) to extend the analysis capability of DER-CAM to include both heat and electricity storage, and (3) to make an initial effort towards adding consideration of power quality and reliability (PQR) to the capabilities of DER-CAM. All of these objectives have been pursued via analysis of the attractiveness of a Consortium for Electric Reliability Technology Solutions (CERTS) Microgrid consisting of multiple nameplate 100 kW Tecogen Premium Power Modules (CM-100). This unit consists of an asynchronous inverter-based variable speed internal combustion engine genset with combined heat and power (CHP) and power surge capability. The essence of CERTS Microgrid technology is that smarts added to the on-board power electronics of any microgrid device enables stable and safe islanded operation without the need for complex fast supervisory controls. This approach allows plug and play development of a microgrid that can potentially provide high PQR with a minimum of specialized site-specific engineering. A notable feature of the CM-100 is its time-limited surge rating of 125 kW, and DER-CAM capability to model this feature was also a necessary model enhancement.

  6. ALTERNATE REDUCTANT COLD CAP EVALUATION FURNACE PHASE I TESTING

    SciTech Connect (OSTI)

    Johnson, F.; Miller, D.; Zamecnik, J.; Lambert, D.

    2014-04-22

    Savannah River Remediation (SRR) conducted a Systems Engineering Evaluation (SEE) to determine the optimum alternate reductant flowsheet for the Defense Waste Processing Facility (DWPF). Specifically, two proposed flowsheets (nitric–formic–glycolic and nitric–formic–sugar) were evaluated based upon results from preliminary testing. Comparison of the two flowsheets among evaluation criteria indicated a preference towards the nitric–formic–glycolic flowsheet. Further evaluation of this flowsheet eliminated the formic acid1, and as a result, the nitric–glycolic flowsheet was recommended for further testing. Based on the development of a roadmap for the nitric–glycolic acid flowsheet, Waste Solidification Engineering (WS-E) issued a Technical Task Request (TTR) to address flammability issues that may impact the implementation of this flowsheet. Melter testing was requested in order to define the DWPF flammability envelope for the nitric glycolic acid flowsheet. The Savannah River National Laboratory (SRNL) Cold Cap Evaluation Furnace (CEF), a 1/12th scale DWPF melter, was selected by the SRR Alternate Reductant project team as the melter platform for this testing. The overall scope was divided into the following sub-tasks as discussed in the Task Technical and Quality Assurance Plan (TTQAP): ? Phase I - A nitric–formic acid flowsheet melter test (unbubbled) to baseline the Cold Cap Evaluation Furnace (CEF) cold cap and vapor space data to the benchmark melter flammability models ? Phase II - A nitric–glycolic acid flowsheet melter test (unbubbled and bubbled) to: o Define new cold cap reactions and global kinetic parameters for the melter flammability models o Quantify off-gas surging potential of the feed o Characterize off-gas condensate for complete organic and inorganic carbon species Prior to startup, a number of improvements and modifications were made to the CEF, including addition of cameras, vessel support temperature measurement, and a heating element near the pour tube. After charging the CEF with cullet from a previous Sludge Batch 6 (SB6) run, the melter was slurry-fed with SB6-Frit 418 melter feed at 36% waste loading and was operated continuously for 6 days. Process data was collected throughout testing and included melter operation variables and off-gas chemistry. In order to satisfy the objective of Phase I testing, vapor space steady testing in the range of ~300°C-700°C was conducted without argon bubbling to baseline the melter data to the existing DWPF melter flammability model. Adjustments to heater outputs, air flows and feed rate were necessary in order to achieve the vapor space temperatures in this range. The results of the Phase I testing demonstrated that the CEF is capable of operating under the low vapor space temperatures A melter pressure of -5 inches of water was not sustained throughout the run, but the melter did remain slightly negative even with the maximum air flows required for the lowest temperature conditions were used. The auxiliary pour tube heater improved the pouring behavior at all test conditions, including reduced feed rates required for the low vapor space testing. Argon bubbling can be used to promote mixing and increase feed rate at multiple conditions. Improvements due to bubbling have been determined previously; however, the addition of the cameras to the CEF allows for visual observation during a range of bubbling configurations. The off-gas analysis system proved to be robust and capable of operating for long durations. The total operational hours on the melter vessel are approximately 385 hours. Dimensional measurements taken prior to Phase I testing and support block temperatures recorded during Phase I testing are available if an extension of service life beyond 1250 hours is desired in the future.

  7. Combustion Air Preheat on Steam Cracker Furnaces 

    E-Print Network [OSTI]

    Kenney, W. F.

    1983-01-01

    aspects of the technology employed have been patented in the U.S. and elsewhere. This paper discusses the use of process heat and gas turbine exhaust for air preheat to provide plant fuel savings of about 8% over and above a modern, fuel efficient...

  8. Fluid Bed Waste Heat Boiler Operating Experience in Dirty Gas Streams 

    E-Print Network [OSTI]

    Kreeger, A. H.

    1986-01-01

    BOILER OPERATING EXPERIENCE IN DIRTY GAS STREAMS Alan H. Kreeger. Aerojet Energy Conversion Company. Sacramento. California ABSTRACT The first industrial fluid bed waste heat boiler in the U. S. is operating on an aluminium melting furnace...

  9. An experimental and theoretical study of radiative and conductive heat transfer in nongray semitransparent media

    E-Print Network [OSTI]

    Eryou, N. Dennis

    1969-01-01

    One dimensional temperature profiles and heat fluxes within a slab of molten glass were measured experimentally. The glass slab was contained in a platinum foil lined ceramic tray inside a high temperature furnace. An ...

  10. The 1994 intermediate reline of H-3 furnace

    SciTech Connect (OSTI)

    James, J.D.; Nanavati, K.S.; Spirko, E.J.; Wakelin, D.H.

    1995-12-01

    LTV Steel`s Indiana Harbor Works H-3 Blast Furnace was rebuilt in 1988 to provide reliable operations at high production rates without damage to the shell for an overall campaign. This Rebuild included: (1) complete bosh and partial stack shell replacement; (2) a spray cooled carbon bosh; (3) a row of staves at the mantle and six rows of stack staves, all stack staves had noses (ledges at the top of the stave) with the exception of row 5; (4) silicon carbide filled semi graphite brick for the bosh, silicon carbide brick from the mantle area and to the top of stave row No. 1, super duty brick in front of the remaining staves and phosphate bonded high alumina brick in the upper stack; (5) movable throat armor; (6) upgraded instrumentation to follow furnace operation and lining wear occurring in the furnace. No work was done to the hearth walls and bottom, since these had been replaced in 1982 with a first generation graphite cooled design and has experienced 7.7 million NTHM. The furnace was blown in November 18, 1988 and operated through September 3, 1994, at which time it was blown down for its first intermediate repair after 7.85 million NTHM. This paper summarizes the operation of the furnace and then discusses the major aspects of the 1994 intermediate repair.

  11. Recent developments in blast furnace process control within British Steel

    SciTech Connect (OSTI)

    Warren, P.W. [British Steel Technical, Middlesbrough (United Kingdom). Teesside Labs.

    1995-12-01

    British Steel generally operates seven blast furnaces on four integrated works. All furnaces have been equipped with comprehensive instrumentation and data logging computers over the past eight years. The four Scunthorpe furnaces practice coal injection up to 170 kg/tHM (340 lb/THM), the remainder injecting oil at up to 100 kg/tHM (200 lb/THM). Distribution control is effected by Paul Wurth Bell-Less Tops on six of the seven furnaces, and Movable Throat Armour with bells on the remaining one. All have at least one sub burden probe. The blast furnace operator has a vast quantity of data and signals to consider and evaluate when attempting to achieve the objective of providing a consistent supply of hot metal. Techniques have been, and are being, developed to assist the operator to interpret large numbers of signals. A simple operator guidance system has been developed to provide advice, based on current operating procedures and interpreted data. Further development will involve the use of a sophisticated Expert System software shell.

  12. Performance Analysis of Air-Source Variable Speed Heat Pumps...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Performance Analysis of Air-Source Variable Speed Heat Pumps and Various Electric Water Heating Options Performance Analysis of Air-Source Variable Speed Heat Pumps and Various...

  13. Hot metal Si control at Kwangyang blast furnaces

    SciTech Connect (OSTI)

    Hur, N.S.; Cho, B.R.; Kim, G.Y.; Choi, J.S.; Kim, B.H. [POSCO, Cheollanamdo (Korea, Republic of). Kwangyang Works

    1995-12-01

    Studies of Si transfer in blast furnaces have shown that the Si level in pig iron is influenced more by the reaction of silicon oxide gas generation in the raceway than the chemical reaction between hot metal and slag at the drop zone. Specifications require a Si content of pig iron below 0.15% at the Kwangyang Works, but the use of soft coking coal in the blend for coke ovens, high pulverized coal injection rate into the blast furnace, and the application of lower grade iron ore has resulted in the need to develop methods to control Si in hot metal. In this paper, the results of in furnace Si control and the desiliconization skills at the casthouse floor are described.

  14. Semicoke production and quality at Chinese vertical SJ furnaces

    SciTech Connect (OSTI)

    V.M. Strakhov; I.V. Surovtseva; A.V. D'yachenko; V.M. Men'shenin [Kuznetsk Center, Eastern Coal-Chemistry Institute (Russian Federation)

    2007-05-15

    In Russia there has been little interest on the thermal processing of non-sintering coal. However it may be used to obtain many special types of coke and semicoke that are necessary for processes other than blast furnace smelting and employing small metallurgical coke fractions that do not meet the relevant quality requirements. China has recently made great progress in developing the thermal processing of coal (mainly energy coal) to obtain a highly effective product, semicoke, primarily used in metallurgy and adsorption process. The article considers the operation of a Chinese semicoking plant equipped with vertical SJ furnaces. The plant is in the Shenmu district of Shanxi province (Inner Mongolia). The enterprise includes two furnaces of total output of about 100,000 t/yr of semicoke.

  15. Heat Pump Swimming Pool Heaters | Department of Energy

    Office of Environmental Management (EM)

    Heat Pump Swimming Pool Heaters Heat Pump Swimming Pool Heaters May 29, 2012 - 1:49pm Addthis How a heat pump works. How a heat pump works. How They Work Heat pumps use electricity...

  16. Burden distribution tests of Siderar`s No. 2 blast furnace

    SciTech Connect (OSTI)

    Lingiardi, O.; Partemio, C.; Burrai, O.; Etchevarne, P.

    1997-12-31

    Siderar is a company which was created through the merger of Propulsora Siderurgica and the privatized Aceros Parana (the former Somisa, a state-owned steel company). This plant manufacturers flat steel products: hot and cold rolled coils, as well as tin plate coils. After the privatization of the former Somisa in 1992, the new owners decided to modernize the Blast Furnace 2. The relining involved the following: complete furnace with bell less top; cast house with dust collection; INBA granulation system; gas cleaning system; cooling system; modern control system; and revamping of the stock house and the stoves. Burden distribution tests allowed the staff to familiarize themselves with the operation of the top under the three operation modes (manual, semiautomatic and automatic), and also to make adjustments to the top control system. In addition, the tests allowed them to see how materials behave during discharge and building up of ore and coke layers. All this information, together with the available instrumentation, such as fixed probes and heat flux monitoring system, proved to be of use for the gas flow control.

  17. Improvement of tap holes at Wakayama No. 5 blast furnace

    SciTech Connect (OSTI)

    Yamashita, M.; Kashiwada, M.; Shibuta, H. [Sumitomo Metal Industries, Ltd., Wakayama (Japan). Wakayama Steel Works

    1995-12-01

    The service life of blast furnaces, as the result of various improvement measures, has been extended from the conventional 5 to 7 years to 15 to 20 years. Wakayama No. 5 blast furnace adopted SiC bricks. Though SiC brick excelled in strength and durability, it has raised problems such as tap hole inside temperature lowering attributable to its high thermal conductivity, insufficient mud burning and gas blow-out. Nevertheless, various countermeasures described within have been taken against such problems, and as the result it has now become possible to maintain tap holes in stable conditions.

  18. Optical processing furnace with quartz muffle and diffuser plate

    DOE Patents [OSTI]

    Sopori, Bhushan L. (Denver, CO)

    1995-01-01

    An optical furnace for annealing a process wafer comprising a source of optical energy, a quartz muffle having a door to hold the wafer for processing, and a quartz diffuser plate to diffuse the light impinging on the quartz muffle; a feedback system with a light sensor located in the door or wall of the muffle is also provided for controlling the source of optical energy. The quartz for the diffuser plate is surface etched (to give the quartz diffusive qualities) in the furnace during a high intensity burn-in process.

  19. Advanced technology options for industrial heating equipment research

    SciTech Connect (OSTI)

    Jain, R.C.

    1992-10-01

    This document presents a strategy for a comprehensive program plan that is applicable to the Combustion Equipment Program of the DOE Office of Industrial Technologies (the program). The program seeks to develop improved heating equipment and advanced control techniques which, by improvements in combustion and beat transfer, will increase energy-use efficiency and productivity in industrial processes and allow the preferred use of abundant, low grade and waste domestic fuels. While the plan development strategy endeavors to be consistent with the programmatic goals and policies of the office, it is primarily governed by the needs and concerns of the US heating equipment industry. The program, by nature, focuses on energy intensive industrial processes. According to the DOE Manufacturing Energy Consumption Survey (MECS), the industrial sector in the US consumed about 21 quads of energy in 1988 in the form of coal, petroleum, natural gas and electricity. This energy was used as fuels for industrial boilers and furnaces, for agricultural uses, for construction, as feedstocks for chemicals and plastics, and for steel, mining, motors, engines and other industrial use over 75 percent of this energy was consumed to provide heat and power for manufacturing industries. The largest consumers of fuel energy were the primary metals, chemical and allied products, paper and allied products, and stone, clay and glass industry groups which accounted for about 60% of the total fuel energy consumed by the US manufacturing sector.

  20. Distributed Generation with Heat Recovery and Storage

    E-Print Network [OSTI]

    Siddiqui, Afzal S.; Marnay, Chris; Firestone, Ryan M.; Zhou, Nan

    2008-01-01

    selection of on-site power generation with combined heat andTotal Electricity Generation Figure 13. Small MercantileWeekday Total Electricity Generation (No Storage Adoption

  1. Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers

    SciTech Connect (OSTI)

    Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

    2010-03-20

    The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated the ability to improve control of an olefins furnace (via CO-trim) that resulted in significant energy savings and lower emissions such as NOx and other greenhouse gases. The cost to retrofit measurements on an existing olefins furnace was found to be very attractive, with an estimated payback achieved in 4 months or less.

  2. Blast furnace key to earth's birth P11 Balancing the body clock P14

    E-Print Network [OSTI]

    Liley, David

    Newage Blast furnace key to earth's birth P11 Balancing the body clock P14 Research readies to the stars Julian criBB 11 blast furnace holds key to earth's birth Julian criBB 12 agency audit raises

  3. Estimation of Fuel Savings by Recuperation of Furnace Exhausts to Preheat Combustion Air 

    E-Print Network [OSTI]

    Rebello, W. J.; Kohnken, K. H.; Phipps, H. R., Jr.

    1980-01-01

    The recovery of waste energy in furnace exhaust gases is gaining in importance as fuel costs continue to escalate. Installation of a recuperator in the furnace exhaust stream to preheat the combustion air can result in considerable savings in fuel...

  4. NREL's Optical Cavity Furnace Brings Together a Myriad of Advances for Processing Solar Cells (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-08-01

    Fact sheet on 2011 R&D 100 Award winner, the Optical Cavity Furnace. The innovative furnace uses light and unique light-induced effects to make higher-efficiency solar cells at lower cost.

  5. DOE Publishes Notice of Proposed Rulemaking for Residential Furnace Fans Energy Conservation Standards

    Broader source: Energy.gov [DOE]

    The Department of Energy has published a notice of proposed rulemaking regarding energy conservation standards for residential furnace fans.

  6. Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

    E-Print Network [OSTI]

    Lekov, Alex

    2011-01-01

    to develop condensing gas storage water heaters to qualifyboth a gas furnace and gas storage water heater. This study

  7. Single taphole blast furnace casthouse performance optimizing cost and availability

    SciTech Connect (OSTI)

    Fowles, R.D.; Searls, J.B.; Peay, W.R. [Geneva Steel, Provo, UT (United States); Brenneman, R.G.

    1995-12-01

    The No. 2 blast furnace is a single taphole furnace with a convection air-cooled iron trough. The iron runner system is designed to fill four 90 ton open-top ladles per cast, which are transported by locomotive to the steel shop. The slag runner system is capable of filling three 800 ft{sup 3} slag pots per cast. The No. 2 blast furnace was blown in from mini-reline with this new casthouse configuration in early December 1991. It was operated for nearly three years until it was banked for planned stove repairs and a trough rebuild in late September 1994. During this period, the furnace produced just over 2.5 million tons of hot metal across the original trough refractory lining system, with 13 intermediate hot patch castable repairs. The entire casthouse refractory usage (main trough, runner systems, and covers) during this campaign was 1.06 pounds per net ton of hot metal. Investigation of the lining during demolition indicated that the trough lining campaign could have been extended to at least 3.0 million tons. This paper will discuss how operating practices, mechanical design, refractory design, maintenance philosophy, and attention to detail synergistically contributed to the long campaign life and low refractory consumption rate.

  8. Electrode immersion depth determination and control in electroslag remelting furnace

    DOE Patents [OSTI]

    Melgaard, David K. (Albuquerque, NM); Beaman, Joseph J. (Austin, TX); Shelmidine, Gregory J. (Tijeras, NM)

    2007-02-20

    An apparatus and method for controlling an electroslag remelting furnace comprising adjusting electrode drive speed by an amount proportional to a difference between a metric of electrode immersion and a set point, monitoring impedance or voltage, and calculating the metric of electrode immersion depth based upon a predetermined characterization of electrode immersion depth as a function of impedance or voltage.

  9. Optical processing furnace with quartz muffle and diffuser plate

    DOE Patents [OSTI]

    Sopori, Bhushan L. (Denver, CO)

    1996-01-01

    An optical furnace for annealing a process wafer comprising a source of optical energy, a quartz muffle having a door to hold the wafer for processing, and a quartz diffuser plate to diffuse the light impinging on the quartz muffle; a feedback system with a light sensor located in the wall of the muffle is also provided for controlling the source of optical energy.

  10. Combustion in a multiburner furnace with selective flow of oxygen

    DOE Patents [OSTI]

    Bool, III, Lawrence E.; Kobayashi, Hisashi

    2004-03-02

    Improved operational characteristics such as improved fuel efficiency, reduction of NOx formation, reduction of the amount of unburned carbon in the ash, and lessened tendency to corrosion at the tube wall, in a multi-burner furnace are obtained by reducing the flow rate of combustion air to the burners and selectively individually feeding oxidant to only some of the burners.

  11. Coke quality for blast furnaces with coal-dust fuel

    SciTech Connect (OSTI)

    Y.A. Zolotukhin; N.S. Andreichikov [Eastern Coal-Chemistry Institute, Yekaterinburg (Russian Federation)

    2009-07-01

    Recently, plans have been developed for the introduction of pulverized coal injection (PCI) at various Russian metallurgical enterprises. The main incentive for switching to PCI is the recent price rises for Russian natural gas. The paper discusses the quality of coke for PCI into blast furnaces.

  12. Performance of Integrated Hydronic Heating Systems.

    SciTech Connect (OSTI)

    BUTCHER,T.A.

    2007-12-20

    A variety of system configurations are used in North America to meet the heating and domestic hot water needs of single-family homes. This includes, for example: warm air furnaces with electric water heaters; boilers with integrated hot water coils; and boilers with 'indirect' hot water storage tanks. Integrated hydronic systems which provide both heat and hot water are more popular only in the Northeast and mid-Atlantic regions. For those making decisions about configurations of these integrated hydronic systems, including control options, little information is available concerning the annual energy cost implications of these decisions. This report presents results of a project to use a direct load emulation approach to measure the performance of hydronic systems, develop performance curves, and to provide decision tools to consumers. This is a laboratory measurement system involving direct energy input and output measurements under different load patterns. These results are then used to develop performance correlations for specific systems that can be used to predict energy use in specific applications. A wide range of system types have been tested under this project including conventional boilers with 'tankless' internal coils for domestic hot water production, boilers with indirect external storage tanks, tank type water heaters which may also be used for space heating, condensing oil- and gas-fired systems, and systems with custom control features. It is shown that low load and idle energy losses can have a very large impact on the total annual energy use and that the potential energy savings associated with replacing old equipment with newer, high efficiency equipment with low losses at idle or low load can be in the 25% range. These savings are larger than simple combustion efficiency measurements would indicate.

  13. Furnace control apparatus using polarizing interferometer

    DOE Patents [OSTI]

    Schultz, Thomas J. (Maumee, OH); Kotidis, Petros A. (Waban, MA); Woodroffe, Jaime A. (North Reading, MA); Rostler, Peter S. (Newton, MA)

    1995-01-01

    A system for non-destructively measuring an object and controlling industrial processes in response to the measurement is disclosed in which an impulse laser generates a plurality of sound waves over timed increments in an object. A polarizing interferometer is used to measure surface movement of the object caused by the sound waves and sensed by phase shifts in the signal beam. A photon multiplier senses the phase shift and develops an electrical signal. A signal conditioning arrangement modifies the electrical signals to generate an average signal correlated to the sound waves which in turn is correlated to a physical or metallurgical property of the object, such as temperature, which property may then be used to control the process. External, random vibrations of the workpiece are utilized to develop discernible signals which can be sensed in the interferometer by only one photon multiplier. In addition the interferometer includes an arrangement for optimizing its sensitivity so that movement attributed to various waves can be detected in opaque objects. The interferometer also includes a mechanism for sensing objects with rough surfaces which produce speckle light patterns. Finally the interferometer per se, with the addition of a second photon multiplier is capable of accurately recording beam length distance differences with only one reading.

  14. Furnace control apparatus using polarizing interferometer

    DOE Patents [OSTI]

    Schultz, T.J.; Kotidis, P.A.; Woodroffe, J.A.; Rostler, P.S.

    1995-03-28

    A system for nondestructively measuring an object and controlling industrial processes in response to the measurement is disclosed in which an impulse laser generates a plurality of sound waves over timed increments in an object. A polarizing interferometer is used to measure surface movement of the object caused by the sound waves and sensed by phase shifts in the signal beam. A photon multiplier senses the phase shift and develops an electrical signal. A signal conditioning arrangement modifies the electrical signals to generate an average signal correlated to the sound waves which in turn is correlated to a physical or metallurgical property of the object, such as temperature, which property may then be used to control the process. External, random vibrations of the workpiece are utilized to develop discernible signals which can be sensed in the interferometer by only one photon multiplier. In addition the interferometer includes an arrangement for optimizing its sensitivity so that movement attributed to various waves can be detected in opaque objects. The interferometer also includes a mechanism for sensing objects with rough surfaces which produce speckle light patterns. Finally the interferometer per se, with the addition of a second photon multiplier is capable of accurately recording beam length distance differences with only one reading. 38 figures.

  15. Variable firing rate power burner for high efficiency gas furnaces. Final report

    SciTech Connect (OSTI)

    Fuller, H.H.; Demler, R.L.; Poulin, E.

    1980-02-01

    One method for increasing the efficiency of residential furnaces and boilers is to retrofit a burner capable of firing rate (FR) modulation. While maximum FR is still attainable, the average FR is significantly lower, resulting in more effective heat exchanger performance. Equally important is the capability for continuous firing at a very low rate (simmering) which eliminates off-cycle loss, a heavy contributor to inefficiency. Additional performance can be gained by reducing the excess air required by a burner. Based on its previous experience, Foster-Miller Associates, Inc. has designed and tested a low excess air (about 15%) variable firing rate (VFR) burner. The theory of operation and the construction of the test burner are described. Test results are given along with a conclusion/recommendation. A Phase II plan is outlined which suggests methods and steps for fabrication and field testing of a number of prototype units.

  16. Self-powered automatic secondary air controllers for woodstoves and small furnaces

    DOE Patents [OSTI]

    Siemer, Darryl D. (Idaho Falls, ID)

    1991-01-01

    A controller for automatically regulating the supply of secondary combustion air to woodstoves and small furnaces. The controller includes a movable air valve for controlling the amount of secondary air admitted into the chamber. A self powered means monitors the concentration of combustible gases and vapors and actuates the movable air valve to increase the supply of secondary air in response to increasing concentrations of the combustible gases and vapors. The self-powered means can be two fluid filled sensor bulbs, one of which has a coating of a combustion catalyst. Alternatively, the self powered means can be two metallic stripes laminated together, one of which is coated with a combustion catalyst, and when heated, causes the air valve to actuate.

  17. Device for rapid sample insertion and extraction in thermal chemical vapor deposition tube furnace

    E-Print Network [OSTI]

    Device for rapid sample insertion and extraction in thermal chemical vapor deposition tube furnace a tube furnace is described. The device operates in an atmosphere that is separate from ambient actuation through the walls of a quartz tube furnace is entirely general to any procedure using a tube

  18. Application of flash-assist rapid thermal processing subsequent to low-temperature furnace anneals

    E-Print Network [OSTI]

    Florida, University of

    Application of flash-assist rapid thermal processing subsequent to low-temperature furnace anneals and then implanted with 1 keV, 1 1015 cm-2 B. Low-temperature furnace anneals are performed at 500 °C for 30 minV. Implants were per- formed at a standard tilt of 7° and twist of 27°. Low- temperature furnace anneals were

  19. Sensitivity analysis of a dynamic model for submerged arc silicon furnaces.

    E-Print Network [OSTI]

    Foss, Bjarne A.

    Sensitivity analysis of a dynamic model for submerged arc silicon furnaces. B. F. Lund1 , B. A for a dynamic model of submerged arc silicon furnaces. The model we study, called "Simod", was developed updating a nonlinear, dynamic model of a silicon furnace. We have identified a parameter set that has

  20. Electrode Arrangement As Substitute Bottom For An Electrothermic Slag Smelting Furnace.

    DOE Patents [OSTI]

    Aune, Jan Arthur (Enebakk, NO); Brinch, Jon Christian (Oslo, NO); Johansen, Kai (Kristiansand, NO)

    2005-12-27

    The electrode arrangement uses vertically oriented electrodes with side wall contacts for an electrothermic smelting furnace for aluminum production. The side wall contacts are radially moveable into the furnace to compensate for wear on the contacts. The side wall contacts can be hollow to allow a slag forming charge to be fed to the furnace.

  1. High temperature furnaces for small and large angle neutron scattering of disordered materials

    E-Print Network [OSTI]

    Boyer, Edmond

    725 High temperature furnaces for small and large angle neutron scattering of disordered materials and small angle neutron scattering (SANS) experiments respectively. They are vacuum furnaces with a thin maintained in a tantalum box. In a neutron beam, the furnaces produce a very low scattering level (without

  2. Energy Efficient Process Heating: Insulation and Thermal Mass Kevin Carpenter and Kelly Kissock

    E-Print Network [OSTI]

    Kissock, Kelly

    1 Energy Efficient Process Heating: Insulation and Thermal Mass Kevin Carpenter and Kelly Kissock tanks and reducing thermal mass. A companion paper, Energy Efficiency Process Heating: Managing Air Flow of the oven/furnace. Reducing the quantity of energy lost to thermal mass in a process heating system saves

  3. Development and Demonstration of a High Efficiency, Rapid Heating, Low NOx Alternative to Conventional Heating of Round Steel Shapes, Steel Substrate (Strip) and Coil Box Transfer Bars

    SciTech Connect (OSTI)

    Kurek, Harry; Wagner, John

    2010-01-25

    Direct Flame Impingement involves the use of an array of very high-velocity flame jets impinging on a work piece to rapidly heat the work piece. The predominant mode of heat transfer is convection. Because of the locally high rate of heat transfer at the surface of the work piece, the refractory walls and exhaust gases of a DFI furnace are significantly cooler than in conventional radiant heating furnaces, resulting in high thermal efficiency and low NOx emissions. A DFI furnace is composed of a successive arrangement of heating modules through or by which the work piece is conveyed, and can be configured for square, round, flat, and curved metal shapes (e.g., billets, tubes, flat bars, and coiled bars) in single- or multi-stranded applications.

  4. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOE Patents [OSTI]

    Howard, Stanley R. (Windsor, SC); Korinko, Paul S. (Aiken, SC)

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  5. Coal combustion under conditions of blast furnace injection

    SciTech Connect (OSTI)

    Crelling, J.C. [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Geology

    1995-12-01

    Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal with particular reference to the coals from the Illinois Basin. Although this research is not yet completed the results to date support the following conclusions: (1) based on the results of computer modeling, lower rank bituminous coals, including coal from the Illinois Basin, compare well in their injection properties with a variety of other bituminous coals, although the replacement ratio improves with increasing rank; (2) based on the results of petrographic analysis of material collected from an active blast furnace, it is clear the coal derived char is entering into the raceway of the blast furnace; (3) the results of reactivity experiments on a variety of coal chars at a variety of reaction temperatures show that lower rank bituminous coals, including coal from the Illinois basin, yield chars with significantly higher reactivities in both air and CO{sub 2} than chars from higher rank Appalachian coals and blast furnace coke. These results indicate that the chars from the lower rank coals should have a superior burnout rate in the tuyere and should survive in the raceway environment for a shorter time. These coals, therefore, will have important advantages at high rates of injection that may overcome their slightly lower replacement rates.

  6. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 2, Fluorescent lamp ballasts, television sets, room air conditioners, and kitchen ranges and ovens

    SciTech Connect (OSTI)

    Not Available

    1993-11-01

    This document is divided into ``volumes`` B through E, dealing with individual classes of consumer products. Chapters in each present engineering analysis, base case forecasts, projected national impacts of standards, life-cycle costs and payback periods, impacts on manufacturers, impacts of standards on electric utilities, and environmental effects. Supporting appendices are included.

  7. HEATS: Thermal Energy Storage

    SciTech Connect (OSTI)

    2012-01-01

    HEATS Project: The 15 projects that make up ARPA-E’s HEATS program, short for “High Energy Advanced Thermal Storage,” seek to develop revolutionary, cost-effective ways to store thermal energy. HEATS focuses on 3 specific areas: 1) developing high-temperature solar thermal energy storage capable of cost-effectively delivering electricity around the clock and thermal energy storage for nuclear power plants capable of cost-effectively meeting peak demand, 2) creating synthetic fuel efficiently from sunlight by converting sunlight into heat, and 3) using thermal energy storage to improve the driving range of electric vehicles (EVs) and also enable thermal management of internal combustion engine vehicles.

  8. Thermoelectrics Combined with Solar Concentration for Electrical and Thermal Cogeneration

    E-Print Network [OSTI]

    Jackson, Philip Robert

    2012-01-01

    hours, since electricity storage is rather inefficient.efficient than electricity storage, solar thermal becomes ato generate electricity. Since heat storage is more

  9. Generators for Small Electrical and Thermal Systems

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    build and test improved electric-power generators for use in residential Combined Heat and Power (CHP) systems, which capture the generator's heat output for space and water...

  10. An Evaluation of the Impact of Surface Coatings on the Heat Transfer in High Temperature Ceramic Recuperators 

    E-Print Network [OSTI]

    Guerrero, P. S.; Rebello, W. J.; Federer, J. I.

    1988-01-01

    Engineering ceramics, particularly silicon carbide (SiC), are increasingly being used as materials in high tempera ture recuperators for preheating combus tion air from furnace exhaust gases. As typical flue gases from these furnaces may contain sodium...% in the overall heat transfer coefficient in typical waste heat recovery applications. It was concluded that by combining enhancement techniques on the air side with high emissivity materials on the gas side, one obtains optimal performance in a gas to gas...

  11. Waste Heat Utilization System Property Tax Exemption

    Broader source: Energy.gov [DOE]

    Waste heat utilization systems are facilities and equipment for the recovery of waste heat generated in the process of generating electricity and the use of such heat to generate additional elect...

  12. Tax Credits, Rebates & Savings | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    Solar Thermal Electric, Solar Photovoltaics, Wind (All), Biomass, Combined Heat & Power, Equipment Insulation, Lighting, Lighting ControlsSensors, Chillers, Furnaces,...

  13. East Central Electric Cooperative- Residential Rebate Program

    Broader source: Energy.gov [DOE]

    East Central Electric Cooperative offers rebates to residential customers to install energy-efficient ground source heat pumps, electric water heaters, and appliances. To qualify for the rebate...

  14. Cuivre River Electric- Energy Efficiency Rebate Programs

    Broader source: Energy.gov [DOE]

    Cuivre River Electric Cooperative, through the Take Control & Save program, offers rebates for cooperative members who purchase efficient geothermal and dual fuel heat pumps, and electric water...

  15. ISSUANCE 2015-05-01: Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings

    Broader source: Energy.gov [DOE]

    Commercial Package Air Conditioners and Commercial Warm Air Furnaces Working Group; Notice of Open Meetings

  16. Low NOx nozzle tip for a pulverized solid fuel furnace

    DOE Patents [OSTI]

    Donais, Richard E; Hellewell, Todd D; Lewis, Robert D; Richards, Galen H; Towle, David P

    2014-04-22

    A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

  17. Covered Product Category: Residential Gas Furnaces | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:FinancingPetroleum Based Fuels|ProgramsLakeDepartmentEnergyEnterpriseDepartment ofFurnaces

  18. Philadelhia Gas Works (PGW) Doe Furnace Rule | Department of Energy

    Energy Savers [EERE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on DeliciousMathematicsEnergyInterested PartiesBuilding energy codesPhiladelhia Gas Works (PGW) Doe Furnace Rule

  19. Raceway behaviors in blast furnace with pulverized coal injection

    SciTech Connect (OSTI)

    Chung, J.K.; Han, J.W.; Cho, B.R. [POSCO, Cheollanamdo (Korea, Republic of)

    1995-12-01

    The blast furnace raceway shows different characteristics with PCR (pulverized coal injection rate). It was found in this study that with the increase of PCR the raceway depth decreases, and the size of birds nest and sometimes with liquid holdup, increases. Oxygen enrichment with co-axial lances was known to be very effective on the extension of raceway depth and size reduction of birds nest. It was also found that there are various factors which affect the coke properties at tuyere level of the blast furnace. Coke traveling time was calculated to be extended with PCR and it had a close relationship with the coke size in bosh. Coke mean size decreased with the increase of coke traveling time, that is, with the increase of PCR. Both DI (the strength of coke in cold) and CSR (the strength of coke after reaction) were also decreased with PCR. RAFT (Raceway Adiabatic Flame Temperature) had a tendency to be decreased with the increase of PCR, which is obtained by the estimation of coke temperature via XRD analysis. From the analysis of alkali contents in coke sampled along the radius of the blast furnace, it was understood that no difference in alkali contents between fine and lump coke represents that coke fines generated from upper burden might appear at tuyere level.

  20. Catalyst added to Claus furnace reduces sulfur losses

    SciTech Connect (OSTI)

    Luinstra, E.A.; d'Haene, P.E. (Shell Canada Ltd., Toronto, ON (Canada). Oakville Research Centre)

    1989-07-01

    Several substances effectively catalyze the reduction of carbon disulfide in Claus gas streams at Claus reaction furnace conditions (about 1,000{sup 0}C). Some conversion of carbonyl sulfide also occurs. Carbon disulfide and carbonyl sulfide as well-known problem compounds that reduce sulfur recovery efficiency in many sulfur recovery plants. Installation of a suitable catalytic material in the reaction furnace promises significant improvement of Claus plant efficiency, and prolonged life of the catalytic converters. Almost every Claus sulfur recovery plant makes some carbon disulfide (CS/sub 2/) and carbonyl sulfide (COS) in the reaction furnace, and in many of these plants, these compounds constitute a significant problem. CS/sub 2/ and COS often comprise more than 50% of sulfur losses in the tail gas. This article reexamines the issue of CS/sub 2/ and COS in the Claus plant. The relative importance of these two troublesome components is explored with data accumulated from Shell Canada Claus plants. The authors discuss which factors tend to produce these components. Then a method for reducing CS/sub 2/ and COS virtually at the source will be introduced.

  1. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2000-12-01

    This document summarizes progress on the Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2000 through September 30, 2000. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid will also be determined, as will the removal of arsenic, a known poison for NOX selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), First Energy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the second reporting period for the subject Cooperative Agreement. During this period, the first of four short-term sorbent injection tests were conducted at the First Energy Bruce Mansfield Plant. This test determined the effectiveness of dolomite injection through out-of-service burners as a means of controlling sulfuric acid emissions from this unit. The tests showed that dolomite injection could achieve up to 95% sulfuric acid removal. Balance of plant impacts on furnace slagging and fouling, air heater fouling, ash loss-on-ignition, and the flue gas desulfurization system were also determined. These results are presented and discussed in this report.

  2. Electronics Come of Age: A Taxonomy for Miscellaneous and Low Power Products

    E-Print Network [OSTI]

    Nordman, Bruce; Sanchez, Marla C.

    2006-01-01

    portable (electric) Space heater, portable (non-electric)portable Fan, rangehood Fan, whole house Fan, window Furnace fans Heating, fireplace electric Humidifier Space heater,

  3. Using Electricity",,,"Electricity Consumption",,,"Electricity...

    U.S. Energy Information Administration (EIA) Indexed Site

    . Total Electricity Consumption and Expenditures, 2003" ,"All Buildings* Using Electricity",,,"Electricity Consumption",,,"Electricity Expenditures" ,"Number of Buildings...

  4. Multi-function fuel-fired heat pump CRADA

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Multi-function fuel-fired heat pump CRADA 2014 Building Technologies Office Engine-driven heat Peer Review pump provides cooling, heating, water heating, and electrical power CRADA...

  5. Can You Afford Heat Recovery? 

    E-Print Network [OSTI]

    Foust, L. T.

    1983-01-01

    as only one aspect of a total furnace system. Other factors, such as furnace design, burner turndown, furnace atmosphere, pressure control and the combustion system, will all interrelate to influence efficiency and the successfulness of the installation...

  6. Materials Science and Engineering A299 (2001) 141151 Microstructural changes due to heat-treatment of annealing and

    E-Print Network [OSTI]

    Wei, Qiuming

    2001-01-01

    Materials Science and Engineering A299 (2001) 141­151 Microstructural changes due to heat-treatment of creep resistance by furnace and microwave annealing, we have investigated the effect of heat-treatment-ray diffraction was performed on the as-sintered and heat-treated samples to study the phase changes due

  7. Heat pipe array heat exchanger

    DOE Patents [OSTI]

    Reimann, Robert C. (Lafayette, NY)

    1987-08-25

    A heat pipe arrangement for exchanging heat between two different temperature fluids. The heat pipe arrangement is in a ounterflow relationship to increase the efficiency of the coupling of the heat from a heat source to a heat sink.

  8. CWS-fired residential warm-air heating system

    SciTech Connect (OSTI)

    Balsavich, J.C.; Becker, F.E.; Smolensky, L.A.

    1990-03-01

    The objective of the CWS-Fired Residential Warm-Air Heating System program was the development of an economically viable coal water slurry (CWS) fueled furnace that is competitive with current oil and natural gas systems. During the first phase of the program, a novel state-of-the-art Inertial Reactor with Internal Separation (IRIS) combustor was designed and tested. The second phase of the program focused on evaluating the interaction between the individual components and system design optimization. Testing was conducted on the prototype furnace. This work concentrated on optimizing the combustor configuration to yield high combustion efficiencies and prevent the possible agglomeration of coal within the combustor. Also, a new twin-fluid CWS atomizer was designed and tested. This atomizer employed a supersonic airstream to shear the CWS external to the nozzle and thereby eliminated erosion problems. Also, a new furnace system was designed, constructed, and extensively tested. This furnace, called the third-generation system, served as a basis for a manufacturing prototype and included all the necessary controls needed for automatic operation. In life testing of the third-generation furnace system, the unit operated for 200 hours and burned 1,758 pounds of CWS. This translated into an average input rate throughout the test period of 87,200 Btu/hr. During this period, combustion efficiencies ranged from 98.2 to 99.1 percent, with a noted increase in efficiency with time. This furnace was also tested in a cyclic manner for an additional period of 54 hours to evaluate the effect of thermal transients. During cyclic testing, the furnace went through repeated transient cycles, which included startup on oil, transition to CWS, and cool-down. As part of an economic evaluation the high volume cost of a CWS-fired warm air furnace was determined. 90 figs., 7 tabs.

  9. Effect of Heat and Electricity Storage and Reliability on Microgrid Viability: A Study of Commercial Buildings in California and New York States

    E-Print Network [OSTI]

    Stadler, Michael

    2009-01-01

    Solar thermal .ab’), photovoltaic (‘pv’), and solar thermal (‘st’)} t u Daym,t,h Net heat from solar thermal during hour h, type of day

  10. Combined Heat and Power Plant Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    waste heat) Gas Turbine University Substation High Pressure Natural Gas Campus Electric Load SouthernCombined Heat and Power Plant Steam Turbine Steam Turbine Chiller Campus Heat Load Steam (recovered Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller to campus cooling

  11. 1158 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 14, NO. 6, NOVEMBER 2006 Nonlinear Fault Detection and Isolation in a Three-Tank Heating System

    E-Print Network [OSTI]

    De Luca, Alessandro

    leakages in blast furnace processes [6], industrial gas turbines [7], and heat exchangers [8]. For systems combustion engine) or neuro-fuzzy systems (see [10] for a well-stirred tank reactor), or by exploiting

  12. Thermoacoustic magnetohydrodynamic electrical generator

    SciTech Connect (OSTI)

    Wheatley, J.C.; Swift, G.W.; Migliori, A.

    1984-11-16

    A thermoacoustic magnetohydrodynamic electrical generator includes an intrinsically irreversible thermoacoustic heat engine coupled to a magnetohydrodynamic electrical generator. The heat engine includes an electrically conductive liquid metal as the working fluid and includes two heat exchange and thermoacoustic structure assemblies which drive the liquid in a push-pull arrangement to cause the liquid metal to oscillate at a resonant acoustic frequency on the order of 1000 Hz. The engine is positioned in the field of a magnet and is oriented such that the liquid metal oscillates in a direction orthogonal to the field of the magnet, whereby an alternating electrical potential is generated in the liquid metal. Low-loss, low-inductance electrical conductors electrically connected to opposite sides of the liquid metal conduct an output signal to a transformer adapted to convert the low-voltage, high-current output signal to a more usable higher voltage, lower current signal.

  13. Thermoacoustic magnetohydrodynamic electrical generator

    DOE Patents [OSTI]

    Wheatley, John C. (Los Alamos, NM); Swift, Gregory W. (Los Alamos, NM); Migliori, Albert (Santa Fe, NM)

    1986-01-01

    A thermoacoustic magnetohydrodynamic electrical generator includes an intrinsically irreversible thermoacoustic heat engine coupled to a magnetohydrodynamic electrical generator. The heat engine includes an electrically conductive liquid metal as the working fluid and includes two heat exchange and thermoacoustic structure assemblies which drive the liquid in a push-pull arrangement to cause the liquid metal to oscillate at a resonant acoustic frequency on the order of 1,000 Hz. The engine is positioned in the field of a magnet and is oriented such that the liquid metal oscillates in a direction orthogonal to the field of the magnet, whereby an alternating electrical potential is generated in the liquid metal. Low-loss, low-inductance electrical conductors electrically connected to opposite sides of the liquid metal conduct an output signal to a transformer adapted to convert the low-voltage, high-current output signal to a more usable higher voltage, lower current signal.

  14. Minimization of Blast Furnace Fuel Rate by Optimizing Burden and Gas Distributions

    SciTech Connect (OSTI)

    2007-08-01

    This factsheet describes a research project whose proposed CFD model will focus on the complex physics and chemistry found within the upper part of the blast furnace.

  15. A Lifecycle Emissions Model (LEM): Lifecycle Emissions from Transportation Fuels, Motor Vehicles, Transportation Modes, Electricity Use, Heating and Cooking Fuels, and Materials

    E-Print Network [OSTI]

    Delucchi, Mark

    2003-01-01

    to find some other market for the lignin). I have assumedmarkets for electricity affected by the generation of power from excess lignin

  16. A Lifecycle Emissions Model (LEM): Lifecycle Emissions from Transportation Fuels, Motor Vehicles, Transportation Modes, Electricity Use, Heating and Cooking Fuels, and Materials

    E-Print Network [OSTI]

    Delucchi, Mark

    2003-01-01

    in nuclear-power and hydro-power case are g/MMBtu of netmethanol, nuclear, and hydro power plants, individually orvehicles]) H = Hydro power (% of electricity generation [

  17. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect (OSTI)

    Gary M. Blythe

    2000-12-01

    A test program is being sponsored by the US Department of Energy (DOE), EPRI, FirstEnergy, and TVA to investigate furnace injection of alkaline sorbents as a means of reducing sulfuric acid concentrations in the flue gas from coal-fired boilers. This test program is being conducted at the FirstEnergy Bruce Mansfield Plant (BMP), although later testing will be conducted at a TVA plant. A sorbent injection test was conducted the week of April 18, 2000. The test was the first of several short-term (one- to two-week duration) tests to investigate the effectiveness of various alkaline sorbents for sulfuric acid control and the effects of these sorbents on boiler equipment performance. This first short-term test investigated the effect of injecting dry dolomite powder (CaCO{sub 3} {center_dot} MgCO{sub 3}), a mineral similar to limestone, into the furnace of Unit 2. During the test program, various analytical techniques were used to assess the effects of sorbent injection. These primarily included sampling with the controlled condensation system (CCS) for determining flue gas SO{sub 3} content and an acid dew-point (ADP) meter for determining the sulfuric acid dew point (and, indirectly, the concentration of sulfuric acid) of the flue gas. EPA Reference Method 26a was used for determining hydrochloric acid (HCl) and hydrofluoric acid (HF), as well and chlorine (Cl{sub 2}) and fluorine (F{sub 2}) concentrations in the flue gas. Fly ash resistivity was measured using a Southern Research Institute (SRI) point-to-plane resistivity probe, and unburned carbon in fly ash was determined by loss on ignition (LOI). Coal samples were also collected and analyzed for a variety of parameters. Finally, visual observations were made of boiler furnace and convective pass surfaces prior to and during sorbent injection.

  18. The limitation of hearth sidewall wear at Redcar blast furnace

    SciTech Connect (OSTI)

    Parratt, J.E.

    1996-12-31

    The Redcar blast furnace with 14m hearth diameter was blown-in for its second campaign in August 1996. It is currently in its 10th year of operation and to date has produced just over 30 million tonnes. Current plans are to continue the second campaign to the year 2000 and beyond, producing over 40 million tonnes. In order to achieve this objective, any further wear on the lining, and in particular the hearth sidewall, needs to be minimized. This paper describes the present hearth design, the monitoring of hearth wear, the predicted wear profile, and the protection measures that have been taken or are being considered.

  19. A system for interpretation of blast furnace stockrod measurements

    SciTech Connect (OSTI)

    Hinnelae, J.; Saxen, H. [Aabo Akademi Univ. (Finland). Dept. of Chemical Engineering

    1997-12-31

    A system for intelligent monitoring and interpretation of signals from blast furnace stockrods is presented. The system visualizes the measurements and estimates the local burden layer thickness (under the rods) after every dump. Furthermore, it analyzes the burden descent rate to distinguish between slips, hangings, normal descent and peaks, etc., and also combines the stockrod information with findings of temperature measurements from an above-burden probe. The preprocessing of the signals and some features of the system, which is under development, are treated in this paper.

  20. Active radiometer for self-calibrated furnace temperature measurements

    DOE Patents [OSTI]

    Woskov, Paul P. (Bedford, MA); Cohn, Daniel R. (Chestnut Hill, MA); Titus, Charles H. (Newtown Square, PA); Wittle, J. Kenneth (Chester Springs, PA); Surma, Jeffrey E. (Kennewick, WA)

    1996-01-01

    Radiometer with a probe beam superimposed on its field-of-view for furnace temperature measurements. The radiometer includes a heterodyne millimeter/submillimeter-wave receiver including a millimeter/submillimeter-wave source for probing. The receiver is adapted to receive radiation from a surface whose temperature is to be measured. The radiation includes a surface emission portion and a surface reflection portion which includes the probe beam energy reflected from the surface. The surface emission portion is related to the surface temperature and the surface reflection portion is related to the emissivity of the surface. The simultaneous measurement of surface emissivity serves as a real time calibration of the temperature measurement.