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Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
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1

Advanced Lost Foam Casting Technology  

SciTech Connect (OSTI)

This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

2000-11-30T23:59:59.000Z

2

Metal-doped organic foam  

DOE Patents [OSTI]

Organic foams having a low density and very small cell size and method for producing same in either a metal-loaded or unloaded (nonmetal loaded) form are described. Metal-doped foams are produced by soaking a polymer gel in an aqueous solution of desired metal salt, soaking the gel successively in a solvent series of decreasing polarity to remove water from the gel and replace it with a solvent of lower polarity with each successive solvent in the series being miscible with the solvents on each side and being saturated with the desired metal salt, and removing the last of the solvents from the gel to produce the desired metal-doped foam having desired density cell size, and metal loading. The unloaded or metal-doped foams can be utilized in a variety of applications requiring low density, small cell size foam. For example, rubidium-doped foam made in accordance with the invention has utility in special applications, such as in x-ray lasers.

Rinde, James A. (Livermore, CA)

1982-01-01T23:59:59.000Z

3

Clean Metal Casting  

SciTech Connect (OSTI)

The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

Makhlouf M. Makhlouf; Diran Apelian

2002-02-05T23:59:59.000Z

4

Nanostructured metal foams: synthesis and applications  

SciTech Connect (OSTI)

Fabrication of monolithic metallic nanoporous materials is difficult using conventional methodology. Here they report a relatively simple method of synthesizing monolithic, ultralow density, nanostructured metal foams utilizing self-propagating combustion synthesis of novel metal complexes containing high nitrogen energetic ligands. Nanostructured metal foams are formed in a post flame-front dynamic assembly with densities as low as 0.011 g/cc and surface areas as high as 270 m{sup 2}/g. They have produced metal foams via this method of titanium, iron, cobalt, nickel, zirconium, copper, palladium, silver, hafnium, platinum and gold. Microstructural features vary as a function of composition and process parameters. Applications for the metal foams are discussed including hydrogen absorption in palladium foams. A model for the sorption kinetics of hydrogen in the foams is presented.

Luther, Erik P [Los Alamos National Laboratory; Tappan, Bryce [Los Alamos National Laboratory; Mueller, Alex [Los Alamos National Laboratory; Mihaila, Bogdan [Los Alamos National Laboratory; Volz, Heather [Los Alamos National Laboratory; Cardenas, Andreas [Los Alamos National Laboratory; Papin, Pallas [Los Alamos National Laboratory; Veauthier, Jackie [Los Alamos National Laboratory; Stan, Marius [Los Alamos National Laboratory

2009-01-01T23:59:59.000Z

5

Final Technical Report Quantification and Standardization of Pattern Properties for the Control of the Lost Foam Casting Process  

SciTech Connect (OSTI)

This project takes a fresh look at the ''white side'' of the lost foam casting process. We have developed the gel front hypothesis for foam pyrolysis behavior and the magnetic metal pump method for controlling lost foam casting metal fill event. The subject of this report is work done in the improvement of the Lost Foam Casting Process. The original objective of this project was to improve the control of metal fill by understanding the influence of foam pattern and coating properties on the metal fill event. Relevant pattern properties could then be controlled, providing control of the metal fill event. One of the original premises of this project was that the process of metal fill was relatively well understood. Considerable previous work had been done to develop fluid mechanical and heat transfer models of the process. If we could just incorporate measured pattern properties into these models we would be able predict accurately the metal fill event. As we began to study the pyrolysis behavior of EPS during the metal fill event, we discovered that the chemical nature of this event had been completely overlooked in previous research. Styrene is the most prevalent breakdown product of EPS pyrolysis and it is a solvent for polystyrene. Much of the styrene generated by foam pyrolysis diffuses into intact foam, producing a molten gel of mechanically entangled polystyrene molecules. Much of the work of our project has centered on validation of this concept and producing a qualitative model of the behavior of EPS foam undergoing pyrolysis in a confined environment. A conclusion of this report is that styrene dissolution in EPS is a key phenomenon in the pyrolysis process and deserves considerable further study. While it is possible to continue to model the metal fill event parametrically using empirical data, we recommend that work be undertaken by qualified researchers to directly characterize and quantify this phenomenon for the benefit of modelers, researchers, and workers in the field. Another original premise of this project was that foam pattern and coating properties could be used to efficiently control metal fill. After studying the structure of EPS foam in detail for the period of this contract, we have come to the conclusion that EPS foam has an inherent variability at a scale that influences metal fill behavior. This does not allow for the detailed fine control of the process that we originally envisioned. We therefore have sought other methods for the control of the metal fill event. Of those, we now believe that the magnetic metal pump shows the most promise. We have conducted two casting trials using this method and preliminary results are very encouraging. A conclusion of our report is that, while every effort should continue to be made to produce uniform foam and coatings, the use of the magnetic metal pump should be encouraged and closed loop control mechanisms should be developed for this pouring method.

Ronald Michaels

2005-09-30T23:59:59.000Z

6

Energy Saving Melting and Revert Reduction Technology (Energy SMARRT): Manufacturing Advanced Engineered Components Using Lost Foam Casting Technology  

SciTech Connect (OSTI)

This project was a subtask of Energy Saving Melting and Revert Reduction Technology (√?¬Ę√?¬?√?¬?Energy SMARRT√?¬Ę√?¬?√?¬Ě) Program. Through this project, technologies, such as computer modeling, pattern quality control, casting quality control and marketing tools, were developed to advance the Lost Foam Casting process application and provide greater energy savings. These technologies have improved (1) production efficiency, (2) mechanical properties, and (3) marketability of lost foam castings. All three reduce energy consumption in the metals casting industry. This report summarizes the work done on all tasks in the period of January 1, 2004 through June 30, 2011. Current (2011) annual energy saving estimates based on commercial introduction in 2011 and a market penetration of 97% by 2020 is 5.02 trillion BTU√?¬Ę√?¬?√?¬?s/year and 6.46 trillion BTU√?¬Ę√?¬?√?¬?s/year with 100% market penetration by 2023. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.03 Million Metric Tons of Carbon Equivalent (MM TCE).

Harry Littleton; John Griffin

2011-07-31T23:59:59.000Z

7

Manufacturers Saving with Lost Foam Metal Casting  

Broader source: Energy.gov [DOE]

The technology represents a 20- to 25-percent reduction in production costs and uses 7 percent fewer materials than traditional processes.

8

ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Metal Casting: Corrosion Testing Practices - High Alloy Corrosion Program ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion Program lehighfs.pdf More Documents...

9

Reliability Tools for Resonance Inspection of Light Metal Castings...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Reliability Tools for Resonance Inspection of Light Metal Castings Reliability Tools for Resonance Inspection of Light Metal Castings 2012 DOE Hydrogen and Fuel Cells Program and...

10

ITP Metal Casting: Advanced Melting Technologies: Energy Saving...  

Broader source: Energy.gov (indexed) [DOE]

Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry ITP Metal Casting: Advanced Melting Technologies: Energy Saving Concepts and...

11

Bonding Low-density Nanoporous Metal Foams Using Sputtered Solder  

SciTech Connect (OSTI)

A method has been developed for bonding low-density nanoporous metal foam components to a substrate using solder that is sputtered onto the surfaces. Metal foams have unusual properties that make them excellent choices for many applications, and as technologies for processing these materials are evolving, their use in industry is increasing dramatically. Metal foams are lightweight and have advantageous dynamic properties, which make them excellent choices for many structural applications. They also provide good acoustic damping, low thermal conductivity, and excellent energy absorption characteristics. Therefore, these materials are commonly used in the automotive, aerospace, construction, and biomedical industries. The synthesis of nanoporous metal foams with a cell size of less then 1 {micro}m is an emerging technology that is expected to lead to widespread application of metal foams in microdevices, such as sensors and actuators. One of the challenges to manufacturing components from metal foams is that they can be difficult to attach to other structures without degrading their properties. For example, traditional liquid adhesives cannot be used because they are absorbed into foams. The problem of bonding or joining can be particularly difficult for small-scale devices made from nanoporous foam, due to the requirement for a thin bond layer. The current study addresses this problem and develops a method of soldering a nanoporous metal foam to a substrate with a bond thickness of less than 2 {micro}m. There are many applications that require micro-scale metal foams precisely bonded to substrates. This study was motivated by a physics experiment that used a laser to drive a shock wave through an aluminum foil and into a copper foam, in order to determine the speed of the shock in the copper foam. To avoid disturbing the shock, the interface between the copper foam and the aluminum substrate had to be as thin as possible. There are many other applications that could benefit from the bonding technology developed in this study, such as small-scale lightweight structural members, high-strength thermal insulating layers for electronics, and micro-scale mechanical dampers, to name but a few. Each of these applications requires one or more small metal foam components precisely bonded to a substrate. Several methods for bonding metal foam components have been developed by previous researchers. Macroscopic metal foam parts have been successfully bonded by laser welding to create T-sections and butt joints. Ultrasonic welding has been used to join aluminum sheet metal to aluminum foam for structural applications. These methods work well for bonding large foam components, but reducing these methods to a smaller length scale would be challenging. One method that has shown great potential for bonding layers of metal foams to substrates is a brazing process that uses a sputter-deposited interface material. Shirzadi et al.[9] have demonstrated bonds between stainless steel foam and a stainless steel substrate using a layer of copper-titanium filler metal that is sputtered onto the interface surfaces. The foam pieces that they bonded were approximately 10 mm in diameter and 10 mm thick with a cell size of approximately 200 {micro}m. After depositing the filler material, pressing the materials together, and heating them with an induction heater, bonds were achieved without causing significant damage to the foam. The current study also uses a sputter-deposited interface material to bond foam to a substrate. However, in contrast to previous work, the current study examines bonding microscale pieces of fragile nanoporous metal foam. In this study, a method is developed to bond a thin sheet of fragile, low-density nanoporous copper foam to an aluminum foil substrate of thickness 40 {micro}m. By sputter depositing an indium-silver alloy onto the foam and the substrate, a solder joint with a thickness of less than 2 {micro}m was achieved.

Bono, M; Cervantes, O; Akaba, C; Hamza, A; Foreman, R; Teslich, N

2007-08-21T23:59:59.000Z

12

Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys  

SciTech Connect (OSTI)

With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (? 3 mm) engineering components from both aluminum- and magnesium-base alloys.

Fasoyinu, Yemi [CanmetMATERIALS] [CanmetMATERIALS; Griffin, John A. [University of Alabama - Birmingham] [University of Alabama - Birmingham

2014-03-31T23:59:59.000Z

13

Horizontal electromagnetic casting of thin metal sheets  

DOE Patents [OSTI]

Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

1987-01-01T23:59:59.000Z

14

Horizontal electromagnetic casting of thin metal sheets  

DOE Patents [OSTI]

Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

1988-01-01T23:59:59.000Z

15

Pyrophoric metal-carbon foam composites and methods of making the same  

DOE Patents [OSTI]

A method for creating a pyrophoric material according to one embodiment includes thermally activating a carbon foam for creating micropores therein; contacting the activated carbon foam with a liquid solution comprising a metal salt for depositing metal ions in the carbon foam; and reducing the metal ions in the foam to metal particles. A pyrophoric material in yet another embodiment includes a pyrophoric metal-carbon foam composite comprising a carbon foam having micropores and mesopores and a surface area of greater than or equal to about 2000 m.sup.2/g, and metal particles in the pores of the carbon foam. Additional methods and materials are also disclosed.

Gash, Alexander E. (Brentwood, CA); Satcher, Jr., Joe H. (Patterson, CA); Simpson, Randall L. (Livermore, CA); Baumann, Theodore F. (Discovery Bay, CA); Worsley, Marcus A. (Belmont, CA)

2012-05-08T23:59:59.000Z

16

Method of making metal-doped organic foam products  

DOE Patents [OSTI]

Organic foams having a low density and very small cell size and method for roducing same in either a metal-loaded or unloaded (nonmetal loaded) form are described. Metal-doped foams are produced by soaking a polymer gel in an aqueous solution of desired metal salt, soaking the gel successively in a solvent series of decreasing polarity to remove water from the gel and replace it with a solvent of lower polarity with each successive solvent in the series being miscible with the solvents on each side and being saturated with the desired metal salt, and removing the last of the solvents from the gel to produce the desired metal-doped foam having desired density cell size, and metal loading. The unloaded or metal-doped foams can be utilized in a variety of applications requiring low density, small cell size foam. For example, rubidium-doped foam made in accordance with the invention has utility in special applications, such as in x-ray lasers.

Rinde, James A. (Livermore, CA)

1981-01-01T23:59:59.000Z

17

Innovative Technologies to Manufacture Hybrid Metal Foam/Composite Components  

SciTech Connect (OSTI)

The aim of this paper is to verify the technological feasibility to realize hybrid metal-foam/composite component and the mechanical performances of the final structure. The hybrid component is composed by a cylindrical core in aluminum foam, the most used between those commercially available, and an outer layer in epoxy/S2-glass, manufactured by filament winding technology.A set of experimental tests have been carried out, to the aim to estimate the improvement of the hybrid component characteristics, compared to the sum of the single components (metal foam cylinder and epoxy/S2-glass tube).

Carrino, L.; Durante, M.; Franchitti, S. [DIMP, University of Naples 'Federico II', P.le Tecchio, 80-80125 Naples (Italy); Sorrentino, L.; Tersigni, L. [DII, University of Cassino, Via G. Di Biasio, 43-03043 Cassino (Italy)

2011-01-17T23:59:59.000Z

18

Spray casting of metallic preforms  

DOE Patents [OSTI]

A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.

Flinn, John E. (Idaho Falls, ID); Burch, Joseph V. (Shelley, ID); Sears, James W. (Niskayuna, NY)

2000-01-01T23:59:59.000Z

19

Foam and gel methods for the decontamination of metallic surfaces  

DOE Patents [OSTI]

Decontamination of nuclear facilities is necessary to reduce the radiation field during normal operations and decommissioning of complex equipment. In this invention, we discuss gel and foam based diphosphonic acid (HEDPA) chemical solutions that are unique in that these solutions can be applied at room temperature; provide protection to the base metal for continued applications of the equipment; and reduce the final waste form production to one step. The HEDPA gels and foams are formulated with benign chemicals, including various solvents, such as ionic liquids and reducing and complexing agents such as hydroxamic acids, and formaldehyde sulfoxylate. Gel and foam based HEDPA processes allow for decontamination of difficult to reach surfaces that are unmanageable with traditional aqueous process methods. Also, the gel and foam components are optimized to maximize the dissolution rate and assist in the chemical transformation of the gel and foam to a stable waste form.

Nunez, Luis; Kaminski, Michael Donald

2007-01-23T23:59:59.000Z

20

Mechanical Properties of a Metal Powder-Loaded Polyurethane Foam  

SciTech Connect (OSTI)

Quasi-static compression tests have been performed on polyurethane foam specimens. The modulus of the foam exhibited a power-law dependence with respect to density of the form: E* {proportional_to} {rho}*{sup n}, where n = 1.7. The modulus data is well described by a simple geometric model (attributed to the work of Gibson and Ashby) for closed-cell foam in which the stiffness of the foam is governed by the flexure of the cell struts and cell walls. The compressive strength of the foam is also found to follow a power-law behavior with respect to foam density. In this instance, Euler buckling is used to rationalize the density dependence. The modulus of the polyurethane foam was modified by addition of a gas atomized, spherical aluminum powder. Additions of 30 and 50 weight percent of the powder significantly increased the foam modulus. However, there were only slight increases in modulus with 5 and 10 weight percent additions of the metal powder. Strength was also slightly increased at high loading fractions of powder. This increase in modulus and strength could be predicted by combining the above geometric model with a well-known model describing the effect on modulus of a rigid dispersoid in a compliant matrix.

C. L. Neuschwanger; L. L. Whinnery; S. H. Goods

1999-04-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


21

Volatile Species Retention During Metallic Fuel Casting  

SciTech Connect (OSTI)

Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, although the loss values varied from the model results the same trend was seen. Bases on these results it is very probably that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

Randall S. Fielding; Douglas L. Proter

2013-10-01T23:59:59.000Z

22

Method and mold for casting thin metal objects  

SciTech Connect (OSTI)

Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

Pehrson, Brandon P; Moore, Alan F

2014-04-29T23:59:59.000Z

23

Material accountancy for metallic fuel pin casting  

SciTech Connect (OSTI)

The operation of the Fuel Conditioning Facility (FCF) is based on the electrometallurgical processing of spent metallic reactor fuel. The pin casting operation, although only one of several operations in FCF, was the first to be on-line. As such, it has served to demonstrate the material accountancy system in many of its facets. This paper details, for the operation of the pin casting process with depleted uranium, the interaction between the mass tracking system (MTG) and some of the ancillary computer codes which generate pertinent information for operations and material accountancy. It is necessary to distinguish between two types of material balance calculations -- closeout for operations and material accountancy for safeguards. The two have much in common, for example, the mass tracking system database and the calculation of an inventory difference, but, in general, are not congruent with regard to balance period and balance spatial domain. Moreover, the objective, assessment, and reporting requirements of the calculated inventory difference are very different in the two cases.

Bucher, R.G.; Orechwa, Y.; Beitel, J.C.

1995-08-01T23:59:59.000Z

24

Metallic Fuel Casting Development and Parameter Optimization Simulations  

SciTech Connect (OSTI)

One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

2013-03-01T23:59:59.000Z

25

Filler metal alloy for welding cast nickel aluminide alloys  

DOE Patents [OSTI]

A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

Santella, M.L.; Sikka, V.K.

1998-03-10T23:59:59.000Z

26

Fluxing agent for metal cast joining  

DOE Patents [OSTI]

A method of joining an aluminum cast member to an aluminum component. The method includes the steps of coating a surface of an aluminum component with flux comprising cesium fluoride, placing the flux coated component in a mold, filling the mold with molten aluminum alloy, and allowing the molten aluminum alloy to solidify thereby joining a cast member to the aluminum component. The flux preferably includes aluminum fluoride and alumina. A particularly preferred flux includes about 60 wt. % CsF, about 30 wt. % AlF.sub.3, and about 10 wt. % Al.sub.2 O.sub.3.

Gunkel, Ronald W. (Lower Burrell, PA); Podey, Larry L. (Greensburg, PA); Meyer, Thomas N. (Murrysville, PA)

2002-11-05T23:59:59.000Z

27

Liquid Metal Processing and Casting Experiences at the U.S. Department of Energy's Albany Research Center  

SciTech Connect (OSTI)

In this paper we will discuss some of the early pioneering work as well as some of our more recent research. The Albany Research Center (ARC) has been involved with the melting and processing of metals since it was established in 1942. In the early days, hardly anything was known about melting refractory or reactive metals and as such, virtually everything had to be developed in-house. Besides the more common induction heated air-melt furnaces, ARC has built and/or utilized a wide variety of furnaces including vacuum arc remelt ingot and casting furnaces, cold wall induction furnaces, electric arc furnaces, cupola furnaces and reverberatory furnaces. The melt size of these furnaces range from several grams to a ton or more. We have used these furnaces to formulate custom alloys for wrought applications as well as for such casting techniques as spin casting, investment casting and lost foam casting among many. Two early spin-off industrializations were Wah Chang (wrought zirconium alloys for military and commercial nuclear applications) and Oremet (both wrought and cast Ti). Both of these companies are now part of the ATI Allegheny Ludlum Corporation.

Jablonski, Paul D.; Turner, Paul C.

2005-09-01T23:59:59.000Z

28

Nuclear-waste encapsulation by metal-matrix casting  

SciTech Connect (OSTI)

Several encapsulation casting processes are described that were developed or used at the Pacific Northwest Laboratory to embed simulated high-level wastes of two different forms (glass marbles and ceramic pellets) in metal matrices. Preliminary evaluations of these casting processes and the products are presented. Demonstrations have shown that 5- to 10-mm-dia glass marbles can be encapsulated on an engineering scale with lead or lead alloys by gravity or vacuum processes. Marbles approx. 12 mm in dia were successfully encapsulated in a lead alloy on a production scale. Also, 4- to 9-mm-dia ceramic pellets in containers of various sizes were completely penetrated and the individual pellets encased with aluminum-12 wt % silicon alloy by vacuum processes. Indications are that of the casting processes tested, aluminum 12 wt % silicon alloy vacuum-cast around ceramic pellets had the highest degree of infiltration or coverage of pellet surfaces.

Nelson, R.G.; Nesbitt, J.F.; Slate, S.C.

1981-05-01T23:59:59.000Z

29

Research Plan: Foam Delivery of Remedial Amendments to Deep Vadose Zone for Metals and Radionuclides Remediation  

SciTech Connect (OSTI)

Research proposals were submitted to the Scientific and Technical Basis for In Situ Treatment of Metals and Radionuclides Technical Working Group under the US Department of Energy (DOE) Environmental Management Office (specifically, EM-22). After a peer review and selection process, the proposal, ďFoam Delivery of Remedial Amendments to Deep Vadose Zone for Metals and Radionuclides Remediation,Ē submitted by Pacific Northwest National Laboratory (PNNL) was selected for support by the program. A research plan was requested for this EM funded project. The overall objective of this project is to develop foam delivery technology for the distribution of remedial amendments to deep vadose zone sediments for in situ immobilization of metal and radionuclide contaminants. The focus of this research in FY 2009 is on the physical aspects of the foam delivery approach. Specific objectives are to 1) study the foam quality (i.e. the gas volume fraction in foam) influence on injection pressure, 2) study the sediment air permeability influence on injection pressure, 3) investigate liquid uptake in sediment and determine whether a water front will be formed during foam delivery, 4) test amendment distance (and mass) delivery by foam from the injection point, 5) study the enhanced sweeping over heterogeneous systems (i.e., low K zones) by foam delivery relative to water-based delivery under vadose zone conditions, and 6) numerically simulate foam delivery processes in the vadose zone. Laboratory scale experiments will be conducted at PNNL to study a range of basic physical aspects of the foam propagation in sediments, including foam quality and sediment permeability influence on injection pressure, liquid uptake, and foam sweeping across heterogeneous systems. This study will be augmented with separate studies to be conducted at MSE Technology Applications, Inc. (MSE) to evaluate foam transport and amendment delivery at the intermediate-scale. The results of intermediate-scale tests will be used to bridge the gap between the small-scale foam transport studies and the field-scale demonstration. Numerical simulation studies on foam delivery under vadose conditions will be performed to simulate observed foam transport behavior under vadose zone conditions and predict the foam delivery performance at field-scale.

Zhong, Lirong; Hart, Andrea T.; Szecsody, James E.; Zhang, Z. F.; Freedman, Vicky L.; Ankeny, Mark; Hull, Laurence; Oostrom, Martinus; Freshley, Mark D.; Wellman, Dawn M.

2009-01-16T23:59:59.000Z

30

Geometric classification of open-cell metal foams using X-ray micro-computed tomography  

SciTech Connect (OSTI)

The geometry of foams has long been an area of interest, and a number of idealized geometric descriptions have been proposed. In order to acquire detailed, quantitative, geometric data for aluminum open-cell metal foams, X-ray {mu}CT is employed. The X-ray {mu}CT images are analyzed using specialized software, FoamView Registered-Sign , from which geometric information including strut length and pore shapes are extracted. The X-ray {mu}CT analysis allows comparison of the ideal geometric models to the actual geometric characteristics of the metal foam samples. The results reveal a high variability in ligament length, as well as features supporting the ideal geometry known as the Weaire-Phelan unit cell. The geometric findings provide information useful for improving current models of open-cell metal foam. Applications can range from predicting heat transfer or load failure to predicting liquid retention. Highlights: Black-Right-Pointing-Pointer Aluminum open-cell metal foams are geometrically classified Black-Right-Pointing-Pointer X-ray micro-computed tomography and specialized software are used to gather geometric data Black-Right-Pointing-Pointer The foams are shown to have a high variability in strut length Black-Right-Pointing-Pointer The Weaire-Phelan unit cell is shown to be a better representative of these foams.

Bock, Jessica, E-mail: bock6@illinois.edu; Jacobi, Anthony M., E-mail: a-jacobi@illinois.edu

2013-01-15T23:59:59.000Z

31

Filler metal alloy for welding cast nickel aluminide alloys  

DOE Patents [OSTI]

A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

1998-01-01T23:59:59.000Z

32

Stochastic Characterization of Cast Metal Microstructure  

SciTech Connect (OSTI)

The major goal of this work is to provide a means to characterize the final structure of a metal that has solidified from a melt. The thermally controlled solidification of a binary alloy, nucleated at isolated sites, is described by the evolution of a probability distribution function (PDF). The relevant equation required for propagating the PDF is developed with variables for grain size and distance to nearest neighbor. The phenomena of nucleation, growth, and impingement of the grains are discussed, and used as the basis for developing rate equations that evolve the PDF. The complementary equations describing global heat and solute transfer are discussed, and coupled with the microstructure evolution equations for grain growth and PDF evolution. The full set of equations is solved numerically and results are compared with experimental data for the plutonium 1 weight percent gallium system. The three principal results of this work are: (1) The formulation of transient evolution equations for the PDF description of nucleation, growth, and impingement of a distribution of grain sizes and locations; (2) Solution of the equations to give a correlation for final average grain size as a function of material parameters, nucleation site density, and cooling rate; and (3) Solution of the equations for final distribution of grain size as a result of the initial random spatial distribution of nucleation sites.

Steinzig, M.

1999-06-01T23:59:59.000Z

33

Holographic study of conventional and negative Poisson's ratio metallic foams  

E-Print Network [OSTI]

. Inhomogeneous, non-affine deformation was observed holographically in both foam materials. Introduction in this series were determined from displacement measurements of high magnification video tapes of the tensile a very useful and reliable tool to determine the Poisson's ratio of orthotropic FRP (Fiber Reinforced

Lakes, Roderic

34

Electromagnetic confinement for vertical casting or containing molten metal  

DOE Patents [OSTI]

An apparatus and method adapted to confine a molten metal to a region by means of an alternating electromagnetic field. As adapted for use in the present invention, the alternating electromagnetic field given by B.sub.y =(2.mu..sub.o .rho.gy).sup.1/2 (where B.sub.y is the vertical component of the magnetic field generated by the magnet at the boundary of the region; y is the distance measured downward form the top of the region, .rho. is the metal density, g is the acceleration of gravity and .mu..sub.o is the permeability of free space) induces eddy currents in the molten metal which interact with the magnetic field to retain the molten metal with a vertical boudnary. As applied to an apparatus for the continuous casting of metal sheets or rods, metal in liquid form can be continuously introduced into the region defined by the magnetic field, solidified and conveyed away from the magnetic field in solid form in a continuous process.

Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

1991-01-01T23:59:59.000Z

35

Cast Metals Coalition Technology Transfer and Program Management Final Report  

SciTech Connect (OSTI)

The Cast Metals Coalition (CMC) partnership program was funded to ensure that the results of the Department of Energy's (DOE) metalcasting research and development (R&D) projects are successfully deployed into industry. Specifically, the CMC program coordinated the transfer and deployment of energy saving technologies and process improvements developed under separately funded DOE programs and projects into industry. The transition of these technologies and process improvements is a critical step in the path to realizing actual energy savings. At full deployment, DOE funded metalcasting R&D results are projected to save 55% of the energy used by the industry in 1998. This closely aligns with DOE's current goal of driving a 25% reduction in industrial energy intensity by 2017. In addition to benefiting DOE, these energy savings provide metalcasters with a significant economic advantage. Deployment of already completed R&D project results and those still underway is estimated to return over 500% of the original DOE and industry investment. Energy savings estimates through December 2008 from the Energy-Saving Melting and Revert Reduction Technology (E-SMARRT) portfolio of projects alone are 12 x 1012 BTUs, with a projection of over 50 x 1012 BTUs ten years after program completion. These energy savings and process improvements have been made possible through the unique collaborative structure of the CMC partnership. The CMC team consists of DOE's Office of Industrial Technology, the three leading metalcasting technical societies in the U.S: the American Foundry Society; the North American Die Casting Association; and the Steel Founders Society of America; and the Advanced Technology Institute (ATI), a recognized leader in distributed technology management. CMC provides collaborative leadership to a complex industry composed of approximately 2,100 companies, 80% of which employ less than 100 people, and only 4% of which employ more than 250 people. Without collaboration, new technologies enabling energy efficiencies and environment-friendly improvements are slow to develop, and have trouble obtaining a broad application. The CMC team was able to effectively and efficiently transfer the results of DOE's metalcasting R&D projects to industry by utilizing and delivering the numerous communication vehicles identified in the proposal. The three metalcasting technical associations achieved significant technology transition results under this program. In addition to reaching over 23,000 people per year through Modern Casting and 28,000 through Engineered Casting Solutions, AFS had 84 national publications and reached over 1,200 people annually through Cast Metals Institute (CMI) education courses. NADCA's education department reached over 1,000 people each year through their courses, in addition to reaching over 6,000 people annually through Die Casting Engineer, and publishing 58 papers. The SFSA also published 99 research papers and reached over 1,000 people annually through their member newsletters. In addition to these communication vehicles, the CMC team conducted numerous technical committee meetings, project reviews, and onsite visits. All of these efforts to distribute the latest metalcasting technologies contributed to the successful deployment of DOE's R&D projects into industry. The DOE/CMC partnership demonstrated significant success in the identification and review of relevant and easy-to-implement metalcasting energy-saving processes and technologies so that the results are quickly implemented and become general practice. The results achieved in this program demonstrate that sustained technology transfer efforts are a critical step in the deployment of R&D projects to industry.

Gwyn, Mike

2009-03-31T23:59:59.000Z

36

Electrical conductivity of open-cell metal foams K.P. Dharmasena and H.N.G. Wadley  

E-Print Network [OSTI]

with high heat transfer coefficients.1 Other uses as load-supporting electrochemical storage structures alsoElectrical conductivity of open-cell metal foams K.P. Dharmasena and H.N.G. Wadley Department to represent an open-cell aluminum foam and a simplified electrical resistor network derived to model low

Wadley, Haydn

37

National Metal Casting Research Institute final report. Volume 2, Die casting research  

SciTech Connect (OSTI)

Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

1994-06-01T23:59:59.000Z

38

Composite carbon foam electrode  

DOE Patents [OSTI]

Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivty and power to system energy.

Mayer, Steven T. (San Leandro, CA); Pekala, Richard W. (Pleasant Hill, CA); Kaschmitter, James L. (Pleasanton, CA)

1997-01-01T23:59:59.000Z

39

Composite carbon foam electrode  

DOE Patents [OSTI]

Carbon aerogels used as a binder for granulated materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy. 1 fig.

Mayer, S.T.; Pekala, R.W.; Kaschmitter, J.L.

1997-05-06T23:59:59.000Z

40

Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting  

SciTech Connect (OSTI)

Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

Fasoyinu, Yemi [CanmetMATERIALS] [CanmetMATERIALS

2014-03-31T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

Optimization of Design and Manufacturing Process of Metal Foam Filled Anti-Intrusion Bars  

SciTech Connect (OSTI)

The role of an anti-intrusion bar for automotive use is to absorb the kinetic energy of the colliding bodies that is partially converted into internal work of the bodies involved in the crash. The aim of this paper is to investigate the performances of a new kind of anti-intrusion bars for automotive use, filled with metallic foams. The reason for using a cellular material as a filler deals with its capacity to absorb energy during plastic deformation, while being lightweight. The study is the evolution of a previous paper presented by the authors at Esaform 2010 and will present new results and findings. It is conducted by evaluating some key technical issues of the manufacturing problem and by conducting experimental and numerical analyses. The evaluation of materials and shapes of the closed sections to be filled is made in the perspective of a car manufacturer (production costs, weight reduction, space availability in a car door, etc.). Experimentally, foams are produced starting from an industrial aluminium precursor with a TiH{sub 2} blowing agent. Bars are tested in three point bending, in order to evaluate their performances in terms of force-displacement response and other specific performance parameters. In order to understand the role of interface between the inner surface of the tube and the external surface of the foam, different kinds of interface are tested.

Villa, Andrea; Mussi, Valerio [Laboratorio MUSP-via Turotti 9, 29122 Piacenza (Italy); Strano, Matteo [Politecnico di Milano-Dipartimento di Meccanica, via La Masa 1, 20156, Milan (Italy)

2011-05-04T23:59:59.000Z

42

Casting Apparatus Including A Gas Driven Molten Metal Injector And Method  

DOE Patents [OSTI]

The filtering molten metal injector system includes a holder furnace, a casting mold supported above the holder furnace, and at least one molten metal injector supported from a bottom side of the casting mold. The holder furnace contains a supply of molten metal. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The molten metal injector projects into the holder furnace. The molten metal injector includes a cylinder defining a piston cavity housing a reciprocating piston for pumping the molten metal upward from the holder furnace to the mold cavity. The cylinder and piston are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder or the piston includes a molten metal intake for receiving the molten metal into the piston cavity when the holder furnace contains molten metal. A conduit connects the piston cavity to the mold cavity. A molten metal filter is located in the conduit for filtering the molten metal passing through the conduit during the reciprocating movement of the piston. The molten metal intake may be a valve connected to the cylinder, a gap formed between the piston and an open end of the cylinder, an aperture defined in the sidewall of the cylinder, or a ball check valve incorporated into the piston. A second molten metal filter preferably covers the molten metal intake to the injector.

Trudel, David R. (Westlake, OH); Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Arnaud, Guy (Morin Heights, CA); Bigler, Nicolas (Riviere-Beaudette, CA)

2003-06-17T23:59:59.000Z

43

REFORMULATION OF COAL-DERIVED TRANSPORTATION FUELS: SELECTIVE OXIDATION OF CARBON MONOXIDE ON METAL FOAM CATALYSTS  

SciTech Connect (OSTI)

Hydrocarbon fuels must be reformed in a series of steps to provide hydrogen for use in proton exchange membrane fuel cells (PEMFCs). Preferential oxidation (PROX) is one method to reduce the CO concentration to less than 10 ppm in the presence of {approx}40% H{sub 2}, CO{sub 2}, and steam. This will prevent CO poisoning of the PEMFC anode. Structured supports, such as ceramic monoliths, can be used for the PROX reaction. Alternatively, metal foams offer a number of advantages over the traditional ceramic monolith.

Paul Chin; Xiaolei Sun; George W. Roberts; Amornmart Sirijarhuphan; Sourabh Pansare; James G. Goodwin Jr; Richard W. Rice; James J. Spivey

2005-06-01T23:59:59.000Z

44

Synthesis of bulk metallic glass foam by powder extrusion with a fugitive second phase  

SciTech Connect (OSTI)

Bulk metallic glass foams with 12 mm in diameter and 30 mm in length having a density of 4.62 g/cm{sup 3} (approximately 58.3% of theoretical) were fabricated by extruding a powder mixture comprised of 60 vol % Ni{sub 59}Zr{sub 20}Ti{sub 16}Si{sub 2}Sn{sub 3} metallic glass blended with 40 vol % brass followed by dissolution of the fugitive brass in an aqueous HNO{sub 3} solution. The final structure consists of continuously connected, high aspect ratio metallic glass struts surrounded by {approx}40 vol % of homogeneously distributed ellipsoid-shaped pores having nominal diameters between 10 and 50 {mu}m.

Lee, Min Ha; Sordelet, Daniel J. [Materials and Engineering Physics Program, Ames Laboratory, Iowa State University, Ames, Iowa 50011 (United States)

2006-07-10T23:59:59.000Z

45

''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report  

SciTech Connect (OSTI)

This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive.

Professor R. D. Pehlke, Principal Investigator, Dr. John M. Cookson, Dr. Shouwei Hao, Dr. Prasad Krishna, Kevin T. Bilkey

2001-12-14T23:59:59.000Z

46

Casting materials  

DOE Patents [OSTI]

A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

Chaudhry, Anil R. (Xenia, OH); Dzugan, Robert (Cincinnati, OH); Harrington, Richard M. (Cincinnati, OH); Neece, Faurice D. (Lyndurst, OH); Singh, Nipendra P. (Pepper Pike, OH)

2011-06-14T23:59:59.000Z

47

Graded pitch electromagnetic pump for thin strip metal casting systems  

DOE Patents [OSTI]

A metal strip casing system is provided with an electromagnetic pump which includes a pair of primary blocks having a graded pole pitch, polyphase ac winding and being arranged on opposite sides of a movable heat sink. A nozzle is provided for depositing liquid metal on the heat sink such that the resulting metal strip and heat sink combination is subjected to a longitudinal electromagnetic field which increases in wavelength in the direction of travel of the heat sink, thereby subjecting the metal and heat sink to a longitudinal force having a magnitude which increases in the direction of travel. 4 figs.

Kuznetsov, S.B.

1986-04-01T23:59:59.000Z

48

Graded pitch electromagnetic pump for thin strip metal casting systems  

DOE Patents [OSTI]

A metal strip casing system is provided with an electromagnetic pump which includes a pair of primary blocks having a graded pole pitch, polyphase ac winding and being arranged on opposite sides of a movable heat sink. A nozzle is provided for depositing liquid metal on the heat sink such that the resulting metal strip and heat sink combination is subjected to a longitudinal electromagnetic field which increases in wavelength in the direction of travel of the heat sink, thereby subjecting the metal and heat sink to a longitudinal force having a magnitude which increases in the direction of travel.

Kuznetsov, Stephen B. (Pittsburgh, PA)

1986-01-01T23:59:59.000Z

49

Apparatus for injection casting metallic nuclear energy fuel rods  

DOE Patents [OSTI]

Molds for making metallic nuclear fuel rods are provided which present reduced risks to the environment by reducing radioactive waste. In one embodiment, the mold is consumable with the fuel rod, and in another embodiment, part of the mold can be re-used. Several molds can be arranged together in a cascaded manner, if desired, or several long cavities can be integrated in a monolithic multiple cavity re-usable mold.

Seidel, Bobby R. (Idaho Falls, ID); Tracy, Donald B. (Firth, ID); Griffiths, Vernon (Butte, MT)

1991-01-01T23:59:59.000Z

50

Journal of Crystal Growth 287 (2006) 402407 Transition metals in photovoltaic-grade ingot-cast multicrystalline  

E-Print Network [OSTI]

Journal of Crystal Growth 287 (2006) 402­407 Transition metals in photovoltaic-grade ingot silicon (mc-Si) ingot casting for cost-effective solar cell wafer production. Highly sensitive to the invited talk ``Transition metals in photovoltaic-grade multicrystalline silicon'' by A.A. Istratov, T

51

Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel  

SciTech Connect (OSTI)

This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at the end of the casting opposite the gate. (3) It is recommended that lost foam castings in steel be gated for a quiescent fill in an empty cavity mold to prevent foam occlusion defects from the collapse mode. The energy benefit is primarily in yield savings and lower casting weight per function due to elimination of draft and parting lines for the larger lost foam castings. For the smaller investment casting, scrap losses due to shell cracking will be reduced. Both of these effects will reduce the metal melted per good ton of castings. There will also be less machine stock required per casting which is a yield savings and a small additional energy savings in machining. Downstream savings will come from heavy truck and railroad applications. Application of these processes to heavy truck castings will lighten the heavy truck fleet by about ten pounds per truck. Using ten years to achieve full penetration of the truck fleet at linear rate this will result in a fuel savings of 131 trillion BTU over ten years.

Dr. Von L. Richards

2011-09-30T23:59:59.000Z

52

A survey of foundries that cast red brass products to ascertain an effective pouring rate of molten metal  

E-Print Network [OSTI]

A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFPECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Submitted to the Graduate College of Texas A&M University in partial fulfillment of the requirement... for the degree of MASTER OF SCIENCE May 1974 Major Subject: Industrial Technology A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFFECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Approved as to style and content by...

Tom, Ronald Kee

1974-01-01T23:59:59.000Z

53

Method for fabricating composite carbon foam  

DOE Patents [OSTI]

Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy.

Mayer, Steven T. (San Leandro, CA); Pekala, Richard W. (Pleasant Hill, CA); Kaschmitter, James L. (Pleasanton, CA)

2001-01-01T23:59:59.000Z

54

Capacitor with a composite carbon foam electrode  

DOE Patents [OSTI]

Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid partides being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy.

Mayer, Steven T. (San Leandro, CA); Pekala, Richard W. (Pleasant Hill, CA); Kaschmitter, James L. (Pleasanton, CA)

1999-01-01T23:59:59.000Z

55

Capacitor with a composite carbon foam electrode  

DOE Patents [OSTI]

Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy. 1 fig.

Mayer, S.T.; Pekala, R.W.; Kaschmitter, J.L.

1999-04-27T23:59:59.000Z

56

Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs  

SciTech Connect (OSTI)

Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 degrees C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 degrees C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between UĖ20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating.

K.H. Kim; C.T. Lee; C.B. Lee; R.S. Fielding; J.R. Kennedy

2013-10-01T23:59:59.000Z

57

Report of Separate Effects Testing for Modeling of Metallic Fuel Casting Process  

SciTech Connect (OSTI)

In order to give guidance regarding the best investment of time and effort in experimental determination of parameters defining the casting process, a Flow-3D model of the casting process was used to investigate the most influential parameters regarding void fraction of the solidified rods and solidification speed for fluid flow parameters, liquid heat transfer parameters, and solid heat transfer parameters. Table 1 summarizes the most significant variables for each of the situations studied. A primary, secondary, and tertiary effect is provided for fluid flow parameters (impacts void fraction) and liquid heat transfer parameters (impacts solidification). In Table 1, the wetting angle represents the angle between the liquid and mold surface as pictured in Figure 1. The viscosity is the dynamic viscosity of the liquid and the surface tension is the property of the surface of a liquid that allows it to resist an external force. When only considering solid heat transfer properties, the variations from case to case were very small. Details on this conclusion are provided in the section considering solid heat transfer properties. The primary recommendation of the study is to measure the fluid flow parameters, specifically the wetting angle, surface tension, and dynamic viscosity, in order of importance, as well as the heat transfer parameters latent heat and specific heat of the liquid alloy. The wetting angle and surface tension can be measured simultaneously using the sessile drop method. It is unclear whether there is a temperature dependency in these properties. Thus measurements for all three parameters are requested at 1340, 1420, and 1500 degrees Celsius, which correspond to the minimum, middle, and maximum temperatures of the liquid alloy during the process. In addition, the heat transfer coefficient between the mold and liquid metal, the latent heat of transformation, and the specific heat of the liquid metal all have strong influences on solidification. These parameters should be measured to achieve better simulation fidelity. Information on all the mentioned parameters is virtually nonexistent. Presently, all the parameters within the casting model are estimates based on pure U, or another alloy such as U-Ni.

Crapps, Justin M. [Los Alamos National Laboratory; Galloway, Jack D. [Los Alamos National Laboratory; Decroix, David S. [Los Alamos National Laboratory; Korzekwa, David A. [Los Alamos National Laboratory; Aikin, Robert M. Jr. [Los Alamos National Laboratory; Unal, Cetin [Los Alamos National Laboratory; Fielding, R. [Idaho National Laboratory; Kennedy, R [Idaho National Laboratory

2012-06-29T23:59:59.000Z

58

Molten metal holder furnace and casting system incorporating the molten metal holder furnace  

DOE Patents [OSTI]

A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

Kinosz, Michael J. (Apollo, PA); Meyer, Thomas N. (Murrysville, PA)

2003-02-11T23:59:59.000Z

59

Panelized wall system with foam core insulation  

DOE Patents [OSTI]

A wall system includes a plurality of wall members, the wall members having a first metal panel, a second metal panel, and an insulating core between the first panel and the second panel. At least one of the first panel and the second panel include ridge portions. The insulating core can be a foam, such as a polyurethane foam. The foam can include at least one opacifier to improve the k-factor of the foam.

Kosny, Jan (Oak Ridge, TN); Gaskin, Sally (Houston, TX)

2009-10-20T23:59:59.000Z

60

Multifaced stone and ceramic moulds from Bronze Age Anatolia : building an analytical protocol of mould properties and behavior during the process of metal casting  

E-Print Network [OSTI]

A three phase analytical protocol is developed to systematize the study of multifaceted serpentinite bronze-casting moulds from Bronze Age Anatolia (ca. 3500-1700 B.C.). These moulds represent a class of metal processing ...

BiÁer, Katherine K. (Katherine Kershen)

2005-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

Method Of Bonding A Metal Connection To An Electrode Including A Core Having A Fiber Or Foam Type Structure For An Electrochemical Cell, An  

DOE Patents [OSTI]

A method of bonding a metal connection to an electrode including a core having a fiber or foam-type structure for an electrochemical cell, in which method at least one metal strip is pressed against one edge of the core and is welded thereto under compression, wherein, at least in line with the region in which said strip is welded to the core, which is referred to as the "main core", a retaining core of a type analogous to that of the main core is disposed prior to the welding.

Loustau, Marie-Therese (Bordeaux, FR); Verhoog, Roelof (Bordeaux, FR); Precigout, Claude (Lormont, FR)

1996-09-24T23:59:59.000Z

62

Preparation of Mesoporous Silica Templated Metal Nanowire Films on Foamed Nickel Substrates  

SciTech Connect (OSTI)

A method has been developed for the formation of high surface area nanowire films on planar and three-dimensional metal electrodes. These nanowire films are formed via electrodeposition into a mesoporous silica film. The mesoporous silica films are formed by a sol-gel process using Pluronic tri-block copolymers to template mesopore formation on both planar and three-dimensional metal electrodes. Surface area increases of up to 120-fold have been observed in electrodes containing a templated film when compared to the same types of electrodes without the templated film.

Campbell, Roger [University of Alabama, Tuscaloosa; Kenik, Edward A [ORNL; Bakker, Martin [University of Alabama, Tuscaloosa; Havrilla, George [Los Alamos National Laboratory (LANL); Montoya, Velma [Los Alamos National Laboratory (LANL); Shamsuzzoha, Mohammed [University of Alabama, Tuscaloosa

2006-01-01T23:59:59.000Z

63

Foam patterns  

DOE Patents [OSTI]

A method of creating a foam pattern comprises mixing a polyol component and an isocyanate component to form a liquid mixture. The method further comprises placing a temporary core having a shape corresponding to a desired internal feature in a cavity of a mold and inserting the mixture into the cavity of the mold so that the mixture surrounds a portion of the temporary core. The method optionally further comprises using supporting pins made of foam to support the core in the mold cavity, with such pins becoming integral part of the pattern material simplifying subsequent processing. The method further comprises waiting for a predetermined time sufficient for a reaction from the mixture to form a foam pattern structure corresponding to the cavity of the mold, wherein the foam pattern structure encloses a portion of the temporary core and removing the temporary core from the pattern independent of chemical leaching.

Chaudhry, Anil R; Dzugan, Robert; Harrington, Richard M; Neece, Faurice D; Singh, Nipendra P; Westendorf, Travis

2013-11-26T23:59:59.000Z

64

Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components  

SciTech Connect (OSTI)

This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

Diaz, Aaron A.; Harris, R. V.; Doctor, Steven R.

2008-11-01T23:59:59.000Z

65

Foam Transport in Porous Media - A Review  

SciTech Connect (OSTI)

Amendment solutions with or without surfactants have been used to remove contaminants from soil. However, it has drawbacks such that the amendment solution often mobilizes the plume, and its movement is controlled by gravity and preferential flow paths. Foam is an emulsion-like, two-phase system in which gas cells are dispersed in a liquid and separated by thin liquid films called lamellae. Potential advantages of using foams in sub-surface remediation include providing better control on the volume of fluids injected, uniformity of contact, and the ability to contain the migration of contaminant laden liquids. It is expected that foam can serve as a carrier of amendments for vadose zone remediation, e.g., at the Hanford Site. As part of the U.S. Department of Energyís EM-20 program, a numerical simulation capability will be added to the Subsurface Transport Over Multiple Phases (STOMP) flow simulator. The primary purpose of this document is to review the modeling approaches of foam transport in porous media. However, as an aid to understanding the simulation approaches, some experiments under unsaturated conditions and the processes of foam transport are also reviewed. Foam may be formed when the surfactant concentration is above the critical micelle concentration. There are two main types of foams Ė the ball foam (microfoam) and the polyhedral foam. The characteristics of bulk foam are described by the properties such as foam quality, texture, stability, density, surface tension, disjoining pressure, etc. Foam has been used to flush contaminants such as metals, organics, and nonaqueous phase liquids from unsaturated soil. Ball foam, or colloidal gas aphrons, reportedly have been used for soil flushing in contaminated site remediation and was found to be more efficient than surfactant solutions on the basis of weight of contaminant removed per gram of surfactant. Experiments also indicate that the polyhedral foam can be used to enhance soil remediation. The transport of foam in porous media is complicated in that the number of lamellae present governs flow characteristics such as viscosity, relative permeability, fluid distribution, and interactions between fluids. Hence, foam is a non-Newtonian fluid. During transport, foam destruction and formation occur. The net result of the two processes determines the foam texture (i.e., bubble density). Some of the foam may be trapped during transport. According to the impacts of the aqueous and gas flow rates, foam flow generally has two regimes Ė weak and strong foam. There is also a minimum pressure gradient to initiate foam flow and a critical capillary for foam to be sustained. Similar to other fluids, the transport of foam is described by Darcyís law with the exception that the foam viscosity is variable. Three major approaches to modeling foam transport in porous media are the empirical, semi-empirical, and mechanistic methods. Mechanistic approaches can be complete in principal but may be difficult to obtain reliable parameters, whereas empirical and semi-empirical approaches can be limited by the detail used to describe foam rheology and mobility. Mechanistic approaches include the bubble population-balance model, the network/percolation theory, the catastrophe theory, and the filtration theory. Among these methods, all were developed for modeling polyhedral foam with the exception that the method based on the filtration theory was for the ball foam (microfoam).

Zhang, Z. F.; Freedman, Vicky L.; Zhong, Lirong

2009-11-11T23:59:59.000Z

66

A National Assistance Extension Program for Metal Casting: a foundation industry. Final report for the period February 16, 1994 through May 15, 1997  

SciTech Connect (OSTI)

The TRP award was proposed as an umbrella project to build infrastructure and extract lessons about providing extension-enabling services to the metal casting industry through the national network of Manufacturing Technology Center`s (MTC`s). It targeted four discrete task areas required for the MCC to service the contemplated needs of industry, and in which the MCC had secured substantial involvement of partner organizations. Task areas identified included Counter-Gravitational Casting, Synchronous Manufacturing, Technology Deployment, and Facility and Laboratory Improvements. Each of the task areas includes specific subtasks which are described.

NONE

1997-09-01T23:59:59.000Z

67

Liquid foams of graphene  

E-Print Network [OSTI]

Liquid foams are dispersions of bubbles in a liquid. Bubbles are stabilized by foaming agents that position at the interface between the gas and the liquid. Most foaming agents, such as the commonly used sodium dodecylsulfate, ...

Alcazar Jorba, Daniel

2012-01-01T23:59:59.000Z

68

Low density inorganic foams fabricated using microwaves  

SciTech Connect (OSTI)

The objective of our work was to determine if high temperature foams could be made using microwave heating; and if so, to investigate some of their properties. Several foams were made and their compressive strengths, tensile strengths and densities were determined. Foams were made of glass, metal-glass, glass-fiber, metal-glass-fiber, and fly ash. The microwave source used was a Litton model 1521 microwave oven which operated at 2.45 GHz and had an output of 700 watts.

Meek, T.T.; Blake, R.D.; Gregory, T.G.

1985-01-01T23:59:59.000Z

69

Development of Steel Foam Materials and Structures  

SciTech Connect (OSTI)

In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

Kenneth Kremer; Anthony Liszkiewicz; James Adkins

2004-10-20T23:59:59.000Z

70

Foam Processing of Textiles  

E-Print Network [OSTI]

limits line speed of finishing ranges, the use of foam has led to doubling of line speeds. Foam finishing has also led to reduction in the consumption of chemical agents per unit of fabric because foam finishing provides for more uniform distribution...

Bafford, R. A.; Namboodri, C. G.

1984-01-01T23:59:59.000Z

71

Coated foams, preparation, uses and articles  

DOE Patents [OSTI]

Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tension of the polymer solution used to coat are all very important to the coating.

Duchane, D.V.; Barthell, B.L.

1982-10-21T23:59:59.000Z

72

Foam process models.  

SciTech Connect (OSTI)

In this report, we summarize our work on developing a production level foam processing computational model suitable for predicting the self-expansion of foam in complex geometries. The model is based on a finite element representation of the equations of motion, with the movement of the free surface represented using the level set method, and has been implemented in SIERRA/ARIA. An empirically based time- and temperature-dependent density model is used to encapsulate the complex physics of foam nucleation and growth in a numerically tractable model. The change in density with time is at the heart of the foam self-expansion as it creates the motion of the foam. This continuum-level model uses an homogenized description of foam, which does not include the gas explicitly. Results from the model are compared to temperature-instrumented flow visualization experiments giving the location of the foam front as a function of time for our EFAR model system.

Moffat, Harry K.; Noble, David R.; Baer, Thomas A. (Procter & Gamble Co., West Chester, OH); Adolf, Douglas Brian; Rao, Rekha Ranjana; Mondy, Lisa Ann

2008-09-01T23:59:59.000Z

73

Doping of carbon foams for use in energy storage devices  

DOE Patents [OSTI]

A polymeric foam precursor, wetted with phosphoric acid, is pyrolyzed in an inert atmosphere to produce an open-cell doped carbon foam, which is utilized as a lithium intercalation anode in a secondary, organic electrolyte battery. Tests were conducted in a cell containing an organic electrolyte and using lithium metal counter and reference electrodes, with the anode located there between. Results after charge and discharge cycling, for a total of 6 cycles, indicated a substantial increase in the energy storage capability of the phosphorus doped carbon foam relative to the undoped carbon foam, when used as a rechargeable lithium ion battery. 3 figs.

Mayer, S.T.; Pekala, R.W.; Morrison, R.L.; Kaschmitter, J.L.

1994-10-25T23:59:59.000Z

74

Doping of carbon foams for use in energy storage devices  

DOE Patents [OSTI]

A polymeric foam precursor, wetted with phosphoric acid, is pyrolyzed in an inert atmosphere to produce an open-cell doped carbon foam, which is utilized as a lithium intercalation anode in a secondary, organic electrolyte battery. Tests were conducted in a cell containing an organic electrolyte and using lithium metal counter and reference electrodes, with the anode located therebetween. Results after charge and discharge cycling, for a total of 6 cycles, indicated a substantial increase in the energy storage capability of the phosphorus doped carbon foam relative to the undoped carbon foam, when used as a rechargeable lithium ion battery.

Mayer, Steven T. (San Leandro, CA); Pekala, Richard W. (Pleasant Hill, CA); Morrison, Robert L. (Modesto, CA); Kaschmitter, James L. (Pleasanton, CA)

1994-01-01T23:59:59.000Z

75

High performance polymeric foams  

SciTech Connect (OSTI)

The aim of this work was to investigate the foamability of high-performance polymers (polyethersulfone, polyphenylsulfone, polyetherimide and polyethylenenaphtalate). Two different methods have been used to prepare the foam samples: high temperature expansion and two-stage batch process. The effects of processing parameters (saturation time and pressure, foaming temperature) on the densities and microcellular structures of these foams were analyzed by using scanning electron microscopy.

Gargiulo, M.; Sorrentino, L. [Institute for Composite and Biomedical Materials (IMCB)-CNR, P.le Tecchio 80, 80125 Naples (Italy); Iannace, S. [Institute for Composite and Biomedical Materials (IMCB)-CNR, P.le Tecchio 80, 80125 Naples (Italy) and Technological District on Polymeric and Composite Materials Engineering and Structures (IMAST), P.le E.Fermi 1, location Porto del Granatello, 80055 Portici (Naples)

2008-08-28T23:59:59.000Z

76

The industrial ecology of the iron casting industry  

E-Print Network [OSTI]

Metal casting is an energy and materials intensive manufacturing process, which is an important U.S. industry. This study analyzes iron casting, in particular, for possible improvements that will result in greater efficiencies ...

Jones, Alissa J. (Alissa Jean)

2007-01-01T23:59:59.000Z

77

Electrically conductive rigid polyurethane foam  

DOE Patents [OSTI]

A rigid, moldable polyurethane foam comprises about 2 to 10 weight percent, based on the total foam weight, of a carbon black which is CONDUCTEX CC-40-220 or CONDUCTEX SC, whereby the rigid polyurethane foam is electrically conductive and has essentially the same mechanical properties as the same foam without carbon black added.

Neet, T.E.; Spieker, D.A.

1983-12-08T23:59:59.000Z

78

Tetrade Spin Foam Model  

E-Print Network [OSTI]

We propose a spin foam model of four-dimensional quantum gravity which is based on the integration of the tetrads in the path integral for the Palatini action of General Relativity. In the Euclidian gravity case we show that the model can be understood as a modification of the Barrett-Crane spin foam model. Fermionic matter can be coupled by using the path integral with sources for the tetrads and the spin connection, and the corresponding state sum is based on a spin foam where both the edges and the faces are colored independently with the irreducible representations of the spacetime rotations group.

A. Mikovic

2005-04-26T23:59:59.000Z

79

Foam encapsulated targets  

DOE Patents [OSTI]

Foam encapsulated laser-fusion targets wherein a quantity of thermonuclear fuel is embedded in low density, microcellular foam which serves as an electron conduction channel for symmetrical implosion of the fuel by illumination of the target by one or more laser beams. The fuel, such as DT, is contained within a hollow shell constructed of glass, for example, with the foam having a cell size of preferably no greater than 2 .mu.m, a density of 0.065 to 0.6.times.10.sup.3 kg/m.sup.3, and external diameter of less than 200 .mu.m.

Nuckolls, John H. (Livermore, CA); Thiessen, Albert R. (Livermore, CA); Dahlbacka, Glen H. (Livermore, CA)

1983-01-01T23:59:59.000Z

80

Casting methods  

DOE Patents [OSTI]

A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

2012-12-18T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


81

Method of preparation of removable syntactic foam  

DOE Patents [OSTI]

Easily removable, environmentally safe, low-density, syntactic foams are disclosed which are prepared by mixing insoluble microballoons with a solution of water and/or alcohol-soluble polymer to produce a pourable slurry, optionally vacuum filtering the slurry in varying degrees to remove unwanted solvent and solute polymer, and drying to remove residual solvent. The properties of the foams can be controlled by the concentration and physical properties of the polymer, and by the size and properties of the microballoons. The suggested solute polymers are non-toxic and soluble in environmentally safe solvents such as water or low-molecular weight alcohols. The syntactic foams produced by this process are particularly useful in those applications where ease of removability is beneficial, and could find use in packaging recoverable electronic components, in drilling and mining applications, in building trades, in art works, in the entertainment industry for special effects, in manufacturing as temporary fixtures, in agriculture as temporary supports and containers and for delivery of fertilizer, in medicine as casts and splints, as temporary thermal barriers, as temporary protective covers for fragile objects, as filters for particulate matter, which matter may be easily recovered upon exposure to a solvent, as in-situ valves (for one-time use) which go from maximum to minimum impedance when solvent flows through, and for the automatic opening or closing of spring-loaded, mechanical switches upon exposure to a solvent, among other applications. 1 fig.

Arnold, C. Jr.; Derzon, D.K.; Nelson, J.S.; Rand, P.B.

1995-07-11T23:59:59.000Z

82

Method of preparation of removable syntactic foam  

DOE Patents [OSTI]

Easily removable, environmentally safe, low-density, syntactic foams are disclosed which are prepared by mixing insoluble microballoons with a solution of water and/or alcohol-soluble polymer to produce a pourable slurry, optionally vacuum filtering the slurry in varying degrees to remove unwanted solvent and solute polymer, and drying to remove residual solvent. The properties of the foams can be controlled by the concentration and physical properties of the polymer, and by the size and properties of the microballoons. The suggested solute polymers are non-toxic and soluble in environmentally safe solvents such as water or low-molecular weight alcohols. The syntactic foams produced by this process are particularly useful in those applications where ease of removability is beneficial, and could find use in packaging recoverable electronic components, in drilling and mining applications, in building trades, in art works, in the entertainment industry for special effects, in manufacturing as temporary fixtures, in agriculture as temporary supports and containers and for delivery of fertilizer, in medicine as casts and splints, as temporary thermal barriers, as temporary protective covers for fragile objects, as filters for particulate matter, which matter may be easily recovered upon exposure to a solvent, as in-situ valves (for one-time use) which go from maximum to minimum impedance when solvent flows through, and for the automatic opening or closing of spring-loaded, mechanical switches upon exposure to a solvent, among other applications.

Arnold, Jr., Charles (Albuquerque, NM); Derzon, Dora K. (Albuquerque, NM); Nelson, Jill S. (Albuquerque, NM); Rand, Peter B. (Albuquerque, NM)

1995-01-01T23:59:59.000Z

83

Rigid zeolite containing polyurethane foams  

DOE Patents [OSTI]

A closed cell rigid polyurethane foam has been prepared which contains up to about 60% by weight of molecular sieves capable of sorbing molecules with effective critical diameters of up to about 10 A. The molecular sieve component of the foam can be preloaded with catalysts or with reactive compounds that can be released upon activation of the foam to control and complete crosslinking after the foam is formed. The foam can also be loaded with water or other flame-retarding agents, after completion. Up to about 50% of the weight of the isocyanate component of the foam can be replaced by polyimide resin precursors for incorporation into the final polymeric network.

Frost, C.B.

1984-05-18T23:59:59.000Z

84

Electron beam melting and casting of zirconium and titanium alloys  

SciTech Connect (OSTI)

The results of electron beam melting (EBM) and casting Zirconium and Titanium alloys are discussed. The data on different schedules used for EBM of this metals as well as equipment for crucible melting and special equipment for casting are described. The results of production of Zirconium and Titanium alloy mold castings for various purposes are presented.

Arzhakova, V.M.; Popov, E.I. [A.A. Bochvar All Union Scientific and Research Institute of Inorganic Materials, Moscow (Russian Federation); Dubrovski, V.A.; Frolov, V.I. [PO ChMZ, Glazov (Russian Federation); Ladohin, S.V.; Levitsky, N.I.; Chernyavsky, V.B. [Scientific and Research Institute of Casting, Kiev (Ukraine)

1994-12-31T23:59:59.000Z

85

Surfactant monitoring by foam generation  

DOE Patents [OSTI]

A device for monitoring the presence or absence of active surfactant or other surface active agents in a solution or flowing stream based on the formation of foam or bubbles is presented. The device detects the formation of foam with a light beam or conductivity measurement. The height or density of the foam can be correlated to the concentration of the active surfactant present.

Mullen, Ken I. (Los Alamos, NM)

1997-01-01T23:59:59.000Z

86

Low density microcellular foams  

DOE Patents [OSTI]

Disclosed is a process of producing microcellular foam which comprises the steps of: (a) selecting a multifunctional epoxy oligomer resin; (b) mixing said epoxy resin with a non-reactive diluent to form a resin-diluent mixture; (c) forming a diluent containing cross-linked epoxy gel from said resin-diluent mixture; (d) replacing said diluent with a solvent therefore; (e) replacing said solvent with liquid carbon dioxide; and (f) vaporizing off said liquid carbon dioxide under supercritical conditions, whereby a foam having a density in the range of 35-150 mg/cc and cell diameters less than about 1 [mu]m is produced. Also disclosed are the foams produced by the process. 8 figures.

LeMay, J.D.

1991-11-19T23:59:59.000Z

87

Low density microcellular foams  

DOE Patents [OSTI]

Disclosed is a process of producing microcellular foam which comprises the steps of: (a) selecting a multifunctional epoxy oligomer resin; (b) mixing said epoxy resin with a non-reactive diluent to form a resin-diluent mixture; (c) forming a diluent containing cross-linked epoxy gel from said resin-diluent mixture; (d) replacing said diluent with a solvent therefore; (e) replacing said solvent with liquid carbon dioxide; and (f) vaporizing off said liquid carbon dioxide under supercritical conditions, whereby a foam having a density in the range of 35-150 mg/cc and cell diameters less than about 1 .mu.m is produced. Also disclosed are the foams produced by the process.

LeMay, James D. (Castro Valley, CA)

1991-01-01T23:59:59.000Z

88

Foams in porous media  

SciTech Connect (OSTI)

In 1978 a literature search on selective blocking of fluid flow in porous media was done by Professor S.S. Marsden and two of his graduate students, Tom Elson and Kern Huppy. This was presented as SUPRI Report No. TR-3 entitled ''Literature Preview of the Selected Blockage of Fluids in Thermal Recovery Projects.'' Since then a lot of research on foam in porous media has been done on the SUPRI project and a great deal of new information has appeared in the literature. Therefore we believed that a new, up-to-date search should be done on foam alone, one which would be helpful to our students and perhaps of interest to others. This is a chronological survey showing the development of foam flow, blockage and use in porous media, starting with laboratory studies and eventually getting into field tests and demonstrations. It is arbitrarily divided into five-year time periods. 81 refs.

Marsden, S.S.

1986-07-01T23:59:59.000Z

89

Long lasting decontamination foam  

DOE Patents [OSTI]

Compositions and methods for decontaminating surfaces are disclosed. More specifically, compositions and methods for decontamination using a composition capable of generating a long lasting foam are disclosed. Compositions may include a surfactant and gelatin and have a pH of less than about 6. Such compositions may further include affinity-shifting chemicals. Methods may include decontaminating a contaminated surface with a composition or a foam that may include a surfactant and gelatin and have a pH of less than about 6.

Demmer, Ricky L. (Idaho Falls, ID); Peterman, Dean R. (Idaho Falls, ID); Tripp, Julia L. (Pocatello, ID); Cooper, David C. (Idaho Falls, ID); Wright, Karen E. (Idaho Falls, ID)

2010-12-07T23:59:59.000Z

90

Deformation rate effects on failure modes of open-cell Al foams and textile cellular materials  

E-Print Network [OSTI]

September 2005 Abstract The compressive behavior of open-cell aluminum alloy foam and stainless steel woven: Metallic cellular materials; Dynamic compression; Aluminum foams; Woven textile lattice 0020-7683/$ - see are of attracting interest for a variety of automotive, locomotive, marine, and aerospace applications (Gibson

Barthelat, Francois

91

ITP Metal Casting: Implementation of Metal Casting Best Practices |  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeatMulti-Dimensionalthe U.S. Department ofIOWA1999) |

92

Low density microcellular foams  

DOE Patents [OSTI]

Disclosed is a process of producing microcellular from which comprises the steps of: (a) selecting a multifunctional epoxy oligomer resin; (b) mixing said epoxy resin with a non-reactive diluent to form a resin-diluent mixture; (c) forming a diluent containing cross-linked epoxy gel from said resin-diluent mixture; (d) replacing said diluent with a solvent therefore; (e) replacing said solvent with liquid carbon dioxide; and (f) vaporizing off said liquid carbon dioxide under supercritical conditions, whereby a foam having a density in the range of 35-150 mg/cc and cell diameters less than about 1 .mu.m is produced. Also disclosed are the foams produced by the process.

LeMay, James D. (Castro Valley, CA)

1992-01-01T23:59:59.000Z

93

Method of reducing the green density of a slip cast article  

DOE Patents [OSTI]

The method disclosed in this specification is one of reducing the green density of an article cast in a slip casting operation. The article is cast from a casting slip containing silicon metal particles, yttrium containing particles, and a small amount of a fluoride salt which is effective to suppress flocculation of the silicon metal particles by y.sup.+3 ions derived from the yttrium containing particles. The method is characterized by the following step. A small amount of compound which produces a cation which will partly flocculate the particles of silicon metal is added to the casting slip. The small amount of this compound is added so that when the casting slip is slip cast into a casting mold, the partly flocculated particles of silicon will interrupt an otherwise orderly packing of the particles of silicon and particles of yttrium. In this manner, the green density of the slip cast article is reduced and the article may be more easily nitrided.

Mangels, John A. (Flat Rock, MI); Dickie, Ray A. (Birmingham, MI)

1985-01-01T23:59:59.000Z

94

Experimental evidence of foam homogenization  

SciTech Connect (OSTI)

The propagation of an ionization wave through a subcritical foam is studied under inertial confinement fusion conditions. Independent measurements of the ionization wave velocity are compared with hydrodynamic simulations and analytical models. It is shown that simulations of a homogeneous material at equivalent density strongly overestimate the front velocity. The internal foam structure can be accounted for with a simple model of foam homogenization that allows improving agreement between experiment and calculations.

Nicolaie, Ph.; Olazabal-Loume, M.; Tikhonchuk, V. [Univ. Bordeaux-CNRS-CEA, CELIA F-33405 Talence cedex (France); Fujioka, S.; Sunahara, A. [Institute of Laser Engineering, Osaka University, 2-6 Yamada-oka, Suita Osaka 565-0871 (Japan); Borisenko, N.; Gus'kov, S.; Orekov, A. [P. N. Lebedev Physical Institute, RAS Leninskii Prospect 53, Moscow 119991 (Russian Federation); Grech, M. [Max-Planck-Institute for the Physics of Complex Systems, D-01187 Dresden (Germany); Riazuelo, G. [CEA, DAM, DIF, F-91297 Arpajon (France); Labaune, C. [Laboratoire pour l'Utilisation des Lasers Intenses, Ecole Polytechnique, Palaiseau (France); Velechowski, J. [Czech Technical University in Prague, Technicka 2, 166 27 Prague 6 (Czech Republic); Univ. Bordeaux-CNRS-CEA, CELIA F-33405 Talence cedex (France)

2012-11-15T23:59:59.000Z

95

High temperature lightweight foamed cements  

DOE Patents [OSTI]

Cement slurries are disclosed which are suitable for use in geothermal wells since they can withstand high temperatures and high pressures. The formulation consists of cement, silica flour, water, a retarder, a foaming agent, a foam stabilizer, and a reinforcing agent. A process for producing these cements is also disclosed. 3 figs.

Sugama, Toshifumi.

1989-10-03T23:59:59.000Z

96

High temperature lightweight foamed cements  

DOE Patents [OSTI]

Cement slurries are disclosed which are suitable for use in geothermal wells since they can withstand high temperatures and high pressures. The formulation consists of cement, silica flour, water, a retarder, a foaming agent, a foam stabilizer, and a reinforcing agent. A process for producing these cements is also disclosed.

Sugama, Toshifumi (Mastic Beach, NY)

1989-01-01T23:59:59.000Z

97

Spherical Foams in Flat Space  

E-Print Network [OSTI]

Regular tesselations of space are characterized through their Schlafli symbols {p,q,r}, where each cell has regular p-gonal sides, q meeting at each vertex, and r meeting on each edge. Regular tesselations with symbols {p,3,3} all satisfy Plateau's laws for equilibrium foams. For general p, however, these regular tesselations do not embed in Euclidean space, but require a uniform background curvature. We study a class of regular foams on S^3 which, through conformal, stereographic projection to R^3 define irregular cells consistent with Plateau's laws. We analytically characterize a broad classes of bulk foam bubbles, and extend and explain recent observations on foam structure and shape distribution. Our approach also allows us to comment on foam stability by identifying a weak local maximum of A^(3/2)/V at the maximally symmetric tetrahedral bubble that participates in T2 rearrangements.

Carl D. Modes; Randall D. Kamien

2008-10-31T23:59:59.000Z

98

Foam drilling simulator  

E-Print Network [OSTI]

, ...............................................................................................................(2.25) where; =b Pressure drop across the bit Pbh = Bottom-hole pressure nn = Nozzle velocity M = Gas molecular weight mg = Mass of gas ml = Mass of liquid Heat Capacity Like any two-phase mixture, heat capacity of foam is the average... weighted heat capacity of each phase. Heat capacity of liquid-phase which is usually water, is a constant known value, however, heat capacity of gas-phase varies with temperature and pressure. Variation of gas specific heat with pressure...

Paknejad, Amir Saman

2007-04-25T23:59:59.000Z

99

Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite  

SciTech Connect (OSTI)

The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

2007-01-01T23:59:59.000Z

100

Method to prevent/mitigate steam explosions in casting pits  

DOE Patents [OSTI]

Steam explosions can be prevented or mitigated during a metal casting process by the placement of a perforated flooring system in the casting pit. An upward flow of compressed gas through this perforated flooring system is introduced during the casting process to produce a buffer layer between any spilled molten metal and the cooling water in the reservoir. This buffer layer provides a hydrodynamic layer which acts to prevent or mitigate steam explosions resulting from hot, molten metal being spilled into or onto the cooling water.

Taleyarkhan, Rusi P. (Knoxville, TN)

1996-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


101

Mechanical Characterization of Rigid Polyurethane Foams.  

SciTech Connect (OSTI)

Foam materials are used to protect sensitive components from impact loading. In order to predict and simulate the foam performance under various loading conditions, a validated foam model is needed and the mechanical properties of foams need to be characterized. Uniaxial compression and tension tests were conducted for different densities of foams under various temperatures and loading rates. Crush stress, tensile strength, and elastic modulus were obtained. A newly developed confined compression experiment provided data for investigating the foam flow direction. A biaxial tension experiment was also developed to explore the damage surface of a rigid polyurethane foam.

Lu, Wei-Yang

2014-12-01T23:59:59.000Z

102

Multifunctional Corrosion-resistant Foamed Well Cement Composites...  

Broader source: Energy.gov (indexed) [DOE]

Multifunctional Corrosion-resistant Foamed Well Cement Composites Multifunctional Corrosion-resistant Foamed Well Cement Composites Multifunctional Corrosion-resistant Foamed Well...

103

Geophysical Monitoring of Foam used to Deliver Remediation Treatments within the Vadose Zone  

SciTech Connect (OSTI)

Foam is a promising vehicle for delivering amendments into the vadose zone for in situ remediation; it is an approach being considered for in situ treatment and stabilization of metals and radionuclides located within the deep vadose zone of the Department of Energy (DOE) Hanford site, WA. A central aspect of evaluating the effectiveness of this approach is the ability to monitor foam distribution, its transformation, and the reactions that it induces in the subsurface, ideally in a non-invasive manner. In this study, we performed laboratory experiments to evaluate the potential of geophysical methods (complex resistivity and time domain reflectometry, TDR) as tools for monitoring foam assisted amendment delivery in the deep vadose zone. Our results indicated great sensitivity of electrical methods to foam transportation and evolution in unsaturated porous media that were related to foam bubble coalescence and drainage processes. Specifically, we observed (1) a decrease of electrical resistivity (increase of electrical conductivity) by over an order of magnitude in both silica sand and natural sediment matrices during foam transportation; (2) an increase of resistivity (decrease of conductivity) by over two fold during foam coalescence and drainage; (3) a distinct phase and imaginary conductivity signature related to the evolution of water films on sediment grains during foam injection and evolution processes. To assist with the interpretation of these data, TDR measurements were used to monitor moisture content, which provided complementary information about foam distribution and drainage. Our results clearly demonstrated the sensitivity of electrical and TDR signals to foam transportation and evolution in unsaturated porous media and suggested the potential of these methods for monitoring the response of a system to foam based remediation treatments at field scales.

Wu, Yuxin; Hubbard, Susan; Wellman, Dawn M.

2012-11-01T23:59:59.000Z

104

Process and apparatus for casting multiple silicon wafer articles  

DOE Patents [OSTI]

Method and apparatus of casting silicon produced by the reaction between SiF.sub.4 and an alkaline earth metal into thin wafer-shaped articles suitable for solar cell fabrication.

Nanis, Leonard (Palo Alto, CA)

1992-05-05T23:59:59.000Z

105

The Current State of Casting Yield: Results from the 1997 Steel Founders'  

E-Print Network [OSTI]

, Chicago, IL, 1997. #12;lNTRODUCTlON It is commonly believed that the average metal yield in the steel casting industry is approximately 50 to 55 percent. A primary goal of conducting the casting yield survey additional costs in remelting scrapped steel (estimated to account for 7% of the total casting cost

Beckermann, Christoph

106

Supercapacitors based on carbon foams  

SciTech Connect (OSTI)

A high energy density capacitor incorporating a variety of carbon foam electrodes is described. The foams, derived from the pyrolysis of resorcinol-formaldehyde and related polymers, are high density (0.1 g/cc-1.0 g/cc) electrically conductive and have high surface areas (400 m.sup.2 /g-1000 m.sup.2 /g). Capacitances on the order of several tens of farad per gram of electrode are achieved.

Kaschmitter, James L. (6291 Alisal St., Pleasanton, CA 94566); Mayer, Steven T. (16026 Selborne Dr., San Leandro, CA 94578); Pekala, Richard W. (802 Cliffside Dr., Pleasant Hill, CA 94523)

1993-01-01T23:59:59.000Z

107

Supercapacitors based on carbon foams  

SciTech Connect (OSTI)

A high energy density capacitor incorporating a variety of carbon foam electrodes is described. The foams, derived from the pyrolysis of resorcinol-formaldehyde and related polymers, are high density (0.1 g/cc-1.0 g/cc) electrically conductive and have high surface areas (400 m[sup 2]/g-1000 m[sup 2]/g). Capacitances on the order of several tens of farad per gram of electrode are achieved. 9 figures.

Kaschmitter, J.L.; Mayer, S.T.; Pekala, R.W.

1993-11-09T23:59:59.000Z

108

Foam shell project: Progress report  

SciTech Connect (OSTI)

The authors report on their work to produce a foam shell target for two possible applications: (1) as liquid-layered cryogenic target on Omega Upgrade, and (2) as a back-up design for the NIF. This target consists of a roughly 1 mm diameter and 100 {mu}m thick spherical low-density foam shell surrounding a central void. The foam will be slightly overfilled with liquid D{sub 2} or DT, the overfilled excess being symmetrically distributed on the inside of the shell and supported by thermal gradient techniques. The outside of the foam is overcoated with full density polymer which must be topologically smooth. The technology for manufacturing this style of foam shell involves microencapsulation techniques and has been developed by the Japanese at ILE. Their goal is to determine whether this technology can be successfully adapted to meet US ICF objectives. To this end a program of foam shell development has been initiated at LLNL in collaboration with both the General Atomics DOE Target Fabrication Contract Corporation and the Target Fabrication Group at LLE.

Overturf, G.; Reibold, B.; Cook, B. [Lawrence Livermore National Lab., CA (United States); Schroen-Carey, D. [WJSA (United States)

1994-03-25T23:59:59.000Z

109

MECHANISTIC STUDIES OF IMPROVED FOAM EOR PROCESSES  

SciTech Connect (OSTI)

The objective of this research is to widen the application of foam to enhanced oil recovery (EOR) by investigating fundamental mechanisms of foams in porous media. This research will lay the groundwork for more applied research on foams for improved sweep efficiency in miscible gas, steam and surfactant-based EOR. Task 1 investigates the pore-scale interactions between foam bubbles and polymer molecules. Task 2 examines the mechanisms of gas trapping, and interaction between gas trapping and foam effectiveness. Task 3 investigates mechanisms of foam generation in porous media.

William R. Rossen

2005-01-05T23:59:59.000Z

110

Epoxy Foam Encapsulants: Processing and Dielectric Characterization  

SciTech Connect (OSTI)

The dielectric performance of epoxy foams was investigated to determine if such materials might provide advantages over more standard polyurethane foams in the encapsulation of electronic assemblies. Comparisons of the dielectric characteristics of epoxy and urethane encapsulant foams found no significant differences between the two resin types and no significant difference between as-molded and machined foams. This study specifically evaluated the formulation and processing of epoxy foams using simple methylhydrosiloxanes as the flowing agent and compared the dielectric performance of those to urethane foams of similar density.

Linda Domeier; Marion Hunter

1999-01-01T23:59:59.000Z

111

MECHANISTIC STUDIES OF IMPROVED FOAM EOR PROCESSES  

SciTech Connect (OSTI)

The objective of this research is to widen the application of foam to enhanced oil recovery (EOR) by investigating fundamental mechanisms of foams in porous media. This research is to lay the groundwork for more-applied research on foams for improved sweep efficiency in miscible gas, steam and surfactant-based EOR. Task 1 investigates the pore-scale interactions between foam bubbles and polymer molecules. Task 2 examines the mechanisms of gas trapping, and interaction between gas trapping and foam effectiveness. Task 3 investigates mechanisms of foam generation in porous media.

William R. Rossen

2005-03-16T23:59:59.000Z

112

Ablation Casting Evaluation for High Volume Structural Castings...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Casting Evaluation for High Volume Structural Castings 2012 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation...

113

Biopolymer foams - Relationship between material characteristics and foaming behavior of cellulose based foams  

SciTech Connect (OSTI)

Biopolymers are becoming increasingly important to both industry and consumers. With regard to waste management, CO{sub 2} balance and the conservation of petrochemical resources, increasing efforts are being made to replace standard plastics with bio-based polymers. Nowadays biopolymers can be built for example of cellulose, lactic acid, starch, lignin or bio mass. The paper will present material properties of selected cellulose based polymers (cellulose propionate [CP], cellulose acetate butyrate [CAB]) and corresponding processing conditions for particle foams as well as characterization of produced parts. Special focus is given to the raw material properties by analyzing thermal behavior (differential scanning calorimetry), melt strength (Rheotens test) and molecular weight distribution (gel-permeation chromatography). These results will be correlated with the foaming behavior in a continuous extrusion process with physical blowing agents and underwater pelletizer. Process set-up regarding particle foam technology, including extrusion foaming and pre-foaming, will be shown. The characteristics of the resulting foam beads will be analyzed regarding part density, cell morphology and geometry. The molded parts will be tested on thermal conductivity as well as compression behavior (E-modulus, compression strength)

Rapp, F., E-mail: florian.rapp@ict.fraunhofer.de, E-mail: anja.schneider@ict.fraunhofer.de; Schneider, A., E-mail: florian.rapp@ict.fraunhofer.de, E-mail: anja.schneider@ict.fraunhofer.de [Fraunhofer Institute for Chemical Technology ICT (Germany); Elsner, P., E-mail: peter.elsner@ict.fraunhofer.de [Fraunhofer Institute for Chemical Technology ICT, Germany and Karlsruhe Institute of Technology KIT (Germany)

2014-05-15T23:59:59.000Z

114

Engineering the Quantum Foam  

E-Print Network [OSTI]

In 1990 Alcubierre, within the General Relativity model for space-time, proposed a scenario for `warp drive' faster than light travel, in which objects would achieve such speeds by actually being stationary within a bubble of space which itself was moving through space, the idea being that the speed of the bubble was not itself limited by the speed of light. However that scenario required exotic matter to stabilise the boundary of the bubble. Here that proposal is re-examined within the context of the new modelling of space in which space is a quantum system, viz a quantum foam, with on-going classicalisation. This model has lead to the resolution of a number of longstanding problems, including a dynamical explanation for the so-called `dark matter' effect. It has also given the first evidence of quantum gravity effects, as experimental data has shown that a new dimensionless constant characterising the self-interaction of space is the fine structure constant. The studies here begin the task of examining to what extent the new spatial self-interaction dynamics can play a role in stabilising the boundary without exotic matter, and whether the boundary stabilisation dynamics can be engineered; this would amount to quantum gravity engineering.

Reginald T. Cahill

2005-06-06T23:59:59.000Z

115

Assessment of Oxidation in Carbon Foam  

E-Print Network [OSTI]

Carbon foams exhibit numerous unique properties which are attractive for light weight applications such as aircraft and spacecraft as a tailorable material. Carbon foams, when exposed to air, oxidize at temperatures as low as 500-600 degrees Celsius...

Lee, Seung Min

2010-07-14T23:59:59.000Z

116

Buoyancy Effects on Smoldering of Polyurethane Foam  

E-Print Network [OSTI]

An experimental study has been carried out to investigate the effects of buoyancy on smoldering of polyurethane foam. The experiments are conducted with a high void fraction flexible polyurethane foam as fuel and air as ...

Torero, Jose L

1992-11-19T23:59:59.000Z

117

Determination of foam stability at constant pressure in the Plateau-Biggs borders of the foam  

SciTech Connect (OSTI)

The lifetime of a foam column (or of a part of the column) is a parameter widely used as a characteristic of foam stability. During the destruction process, the pressure in the upper layers of the foam changes (the height H of the foam column decreases) and the lifetime of the different layers of the foam column will be different. Therefore, the lifetime of a foam column at constant pressure in the Plateau-Gibbs borders (constant along the height of the column and with time) is a much more accurate characteristic of foam stability.

Khristov, K.I.; Exerowa, D.R.; Kurgljakov, P.M.

1981-02-01T23:59:59.000Z

118

Carbon foam characterization tensile evaluation of carbon foam ligaments  

E-Print Network [OSTI]

of Gibson and Ashby [5], [6]. The materials they studied were a high purity alumina with relative densities ranging from 0.09 to 0.25, an alumina-mullite (0.08-0.23) and an alumina-10% zirconia (0.08-0.19). They used scanning electron micrographs... of foam microstructure have been developed to model the foam mechanical behavior where the deformation of the bulk sample is predicted by the deformation of the unit cell. The model most widely used is that of Gibson and Ashby which is represented as a...

Verdugo Rodriguez, Rogelio Alberto

2004-09-30T23:59:59.000Z

119

Analysis of Heat Transfer in Metal Hydride Based Hydrogen Separation  

SciTech Connect (OSTI)

This thesis presents a transient heat transfer analysis to model the heat transfer in the Pd/k packed column, and the impact of adding metallic foam.

Fleming, W.H. Jr.

1999-10-20T23:59:59.000Z

120

Foam vessel for cryogenic fluid storage  

DOE Patents [OSTI]

Cryogenic storage and separator vessels made of polyolefin foams are disclosed, as are methods of storing and separating cryogenic fluids and fluid mixtures using these vessels. In one embodiment, the polyolefin foams may be cross-linked, closed-cell polyethylene foams with a density of from about 2 pounds per cubic foot to a density of about 4 pounds per cubic foot.

Spear, Jonathan D (San Francisco, CA)

2011-07-05T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


121

Spall behavior of cast iron with varying microstructures  

SciTech Connect (OSTI)

The spall strength of cast iron with varying microstructures has been investigated using plate impact at moderate speed. Stress history measurements were made with manganin stress gauges embedded between the back face of the specimen and a low impedance polycarbonate backing. Five separate cast irons were tested. Four of these consisted of gray cast iron with graphite in flake form, with three classified as Type VII A2 and the fourth containing a bimodal distribution of Types VII A4 and VII D8. The fifth casting consisted of ductile cast iron with graphite in nodular form, classified as Type I, size class 5. The spall strength for the Type VII A2 gray cast irons varied between 40 and 370?MPa, and that of the additional gray cast iron, between 410 and 490?MPa. The spall strength of the ductile cast iron fell within the range of 0.94Ė1.2?GPa. It is shown that the spall strength is linked to the damage level at the spall plane, where an increased level of tensile stress is required to generate higher levels of damage. Post mortem analysis was performed on the recovered samples, revealing the graphite phase to be the primary factor governing the spall fracture of cast irons, where crack nucleation is directly correlated to the debonding of graphite from the metal matrix. The average length of graphite found within a casting is linked to the material's strength, where strength increases as a function of decreasing length. The morphology and mean free path of graphite precipitates further govern the subsequent coalescence of initiated cracks to form a complete fracture plane. In cases where graphite spacing is large, increased energy level is required to complete the fracture process. A secondary factor governing the spall fracture of cast irons has also been linked to the microstructure of the metal matrix, with pearlite yielding higher spall strengths than free ferrite.

Plume, Gifford; Rousseau, Carl-Ernst, E-mail: rousseau@uri.edu [Mechanical Engineering, University of Rhode Island, 92 Upper College Rd., Kingston, Rhode Island 02881 (United States)

2014-07-21T23:59:59.000Z

122

Method for making thin carbon foam electrodes  

DOE Patents [OSTI]

A method for fabricating thin, flat carbon electrodes by infiltrating highly porous carbon papers, membranes, felts, metal fibers/powders, or fabrics with an appropriate carbon foam precursor material. The infiltrated carbon paper, for example, is then cured to form a gel-saturated carbon paper, which is subsequently dried and pyrolyzed to form a thin sheet of porous carbon. The material readily stays flat and flexible during curing and pyrolyzing to form thin sheets. Precursor materials include polyacrylonitrile (PAN), polymethylacrylonitrile (PMAN), resorcinol/formaldehyde, catechol/formaldehyde, phenol/formaldehyde, etc., or mixtures thereof. These thin films are ideal for use as high power and energy electrodes in batteries, capacitors, and fuel cells, and are potentially useful for capacitive deionization, filtration and catalysis.

Pekala, Richard W. (Pleasant Hill, CA); Mayer, Steven T. (San Leandro, CA); Kaschmitter, James L. (Pleasanton, CA); Morrison, Robert L. (Modesto, CA)

1999-01-01T23:59:59.000Z

123

Method for making thin carbon foam electrodes  

DOE Patents [OSTI]

A method for fabricating thin, flat carbon electrodes by infiltrating highly porous carbon papers, membranes, felts, metal fibers/powders, or fabrics with an appropriate carbon foam precursor material is disclosed. The infiltrated carbon paper, for example, is then cured to form a gel-saturated carbon paper, which is subsequently dried and pyrolyzed to form a thin sheet of porous carbon. The material readily stays flat and flexible during curing and pyrolyzing to form thin sheets. Precursor materials include polyacrylonitrile (PAN), polymethylacrylonitrile (PMAN), resorcinol/formaldehyde, catechol/formaldehyde, phenol/formaldehyde, etc., or mixtures thereof. These thin films are ideal for use as high power and energy electrodes in batteries, capacitors, and fuel cells, and are potentially useful for capacitive deionization, filtration and catalysis.

Pekala, R.W.; Mayer, S.T.; Kaschmitter, J.L.; Morrison, R.L.

1999-08-03T23:59:59.000Z

124

Process for epoxy foam production  

DOE Patents [OSTI]

An epoxy resin mixture with at least one epoxy resin of between approximately 60 wt % and 90 wt %, a maleic anhydride of between approximately 1 wt % and approximately 30 wt %, and an imidazole catalyst of less than approximately 2 wt % where the resin mixture is formed from at least one epoxy resin with a 1-30 wt % maleic anhydride compound and an imidazole catalyst at a temperature sufficient to keep the maleic anhydride compound molten, the resin mixture reacting to form a foaming resin which can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

Celina, Mathias C. (Albuquerque, NM)

2011-08-23T23:59:59.000Z

125

Heat exchanger using graphite foam  

DOE Patents [OSTI]

A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

Campagna, Michael Joseph; Callas, James John

2012-09-25T23:59:59.000Z

126

Spacetime Foam and Dark Energy  

E-Print Network [OSTI]

Due to quantum fluctuations, spacetime is foamy on small scales. The degree of foaminess is found to be consistent with the holographic principle. One way to detect spacetime foam is to look for halos in the images of distant quasars. Applying the holographic foam model to cosmology we "predict" that the cosmic energy density takes on the critical value; and basing only on existing archived data on active galactic nuclei from the Hubble Space Telescope, we also "predict" the existence of dark energy which, we argue, is composed of an enormous number of inert "particles" of extremely long wavelength. We speculate that these "particles" obey infinite statistics.

Y. Jack Ng

2008-08-08T23:59:59.000Z

127

Method of forming a continuous polymeric skin on a cellular foam material  

DOE Patents [OSTI]

Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the outer surface of the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tensin of the polymer solution used to coat are all very important to the coating.

Duchane, David V. (Los Alamos, NM); Barthell, Barry L. (Los Alamos, NM)

1985-01-01T23:59:59.000Z

128

Method of making a cyanate ester foam  

DOE Patents [OSTI]

A cyanate ester resin mixture with at least one cyanate ester resin, an isocyanate foaming resin, other co-curatives such as polyol or epoxy compounds, a surfactant, and a catalyst/water can react to form a foaming resin that can be cured at a temperature greater than 50.degree. C. to form a cyanate ester foam. The cyanate ester foam can be heated to a temperature greater than 400.degree. C. in a non-oxidative atmosphere to provide a carbonaceous char foam.

Celina, Mathias C.; Giron, Nicholas Henry

2014-08-05T23:59:59.000Z

129

Low density, microcellular foams, preparation, and articles  

DOE Patents [OSTI]

A microcellular low-density foam of poly(4-methyl-1-pentene) particularly useful for forming targets for inertial confinement fusion has been developed. Articles made from the foam have been machined to tolerances of 0.0001 inch, although the densities of the fragile foam are low (about 10 to about 100 mg/cc) and the cell sizes are small (about 10 to about 30 ..mu..m). Methods for forming the foam and articles are given. The yield strength of the foam of the invention is higher than was obtained in other structures of this same material.

Young, A.T.

1982-03-03T23:59:59.000Z

130

Method of casting aerogels  

DOE Patents [OSTI]

The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

Poco, John F. (Livermore, CA)

1993-01-01T23:59:59.000Z

131

Method of casting aerogels  

DOE Patents [OSTI]

The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

Poco, J.F.

1993-09-07T23:59:59.000Z

132

Salvaged castings and methods of salvaging castings with defective cast cooling bumps  

DOE Patents [OSTI]

Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

Johnson, Robert Alan (Simpsonville, SC); Schaeffer, Jon Conrad (Greenville, SC); Lee, Ching-Pang (Cincinnati, OH); Abuaf, Nesim (Lincoln City, OR); Hasz, Wayne Charles (Pownal, VT)

2002-01-01T23:59:59.000Z

133

Combination nickel foam expanded nickel screen electrical connection supports for solid oxide fuel cells  

DOE Patents [OSTI]

A solid oxide fuel assembly is made, wherein rows (14, 25) of fuel cells (17, 19, 21, 27, 29, 31), each having an outer interconnection (20) and an outer electrode (32), are disposed next to each other with corrugated, electrically conducting expanded metal mesh member (22) between each row of cells, the corrugated mesh (22) having top crown portions and bottom portions, where the top crown portion (40) have a top bonded open cell nickel foam (51) which contacts outer interconnections (20) of the fuel cells, said mesh and nickel foam electrically connecting each row of fuel cells, and where there are no more metal felt connections between any fuel cells.

Draper, Robert; Prevish, Thomas; Bronson, Angela; George, Raymond A.

2007-01-02T23:59:59.000Z

134

Electron beam casting technology in the former Soviet Union  

SciTech Connect (OSTI)

In this report the results of the investigation of metals and alloys melting and casting in the EB skull installations in the former USSR are given. The technological equipment used for these purposes is described. The long term prospects for the technological and engineering developments for multicomponent alloy melting and casting, including those containing volatile elements are shown. The significant technological advantages of the electro-magnetic stirring used in the course of the EB melting are demonstrated. The important advantage of the technology described is the efficient processing of metals and alloys metals.

Ladokhin, S.V. [Inst. of Foundry Problems, Kiev (Ukraine)

1995-12-31T23:59:59.000Z

135

The Feasibility of Casting Sculpture in Kirksite  

E-Print Network [OSTI]

given to the various zinc die-casting alloys. Kirksite consists of 91 percent zinc, 4 percent aluminum, 4 percent copper, and 1 percent magnesium. It is a bluish- white metal commonly used commercially by the automobile industry in the production... of zinc extant is an idol found in a prehistoric Dacian settle- ment in Transylvania. This idol was alloyed with lead and had a I physical makeup resembling zinkstuhl, a modern zinc alloy. The ancients probably were unacquainted with zinc; however...

Fox, Lewis Howard

1968-01-01T23:59:59.000Z

136

Blast mitigation capabilities of aqueous foam.  

SciTech Connect (OSTI)

A series of tests involving detonation of high explosive blanketed by aqueous foam (conducted from 1982 to 1984) are described in primarily terms of recorded peak pressure, positive phase specific impulse, and time of arrival. The investigation showed that optimal blast mitigation occurs for foams with an expansion ratio of about 60:1. Simple analyses representing the foam as a shocked single phase mixture are presented and shown inadequate. The experimental data demonstrate that foam slows down and broadens the propagated pressure disturbance relative to a shock in air. Shaped charges and flyer plates were evaluated for operation in foam and appreciable degradation was observed for the flyer plates due to drag created by the foam.

Hartman, William Franklin; Larsen, Marvin Elwood; Boughton, Bruce A.

2006-02-01T23:59:59.000Z

137

Activated, coal-based carbon foam  

DOE Patents [OSTI]

An ablation resistant, monolithic, activated, carbon foam produced by the activation of a coal-based carbon foam through the action of carbon dioxide, ozone or some similar oxidative agent that pits and/or partially oxidizes the carbon foam skeleton, thereby significantly increasing its overall surface area and concurrently increasing its filtering ability. Such activated carbon foams are suitable for application in virtually all areas where particulate or gel form activated carbon materials have been used. Such an activated carbon foam can be fabricated, i.e. sawed, machined and otherwise shaped to fit virtually any required filtering location by simple insertion and without the need for handling the "dirty" and friable particulate activated carbon foam materials of the prior art.

Rogers, Darren Kenneth; Plucinski, Janusz Wladyslaw

2004-12-21T23:59:59.000Z

138

Electromagnetic continuous casting project: Final report  

SciTech Connect (OSTI)

This report describes the work on development of an electromagnetic casting process for steel, which was carried out at Argonne National Laboratory between January 1985 and December 1987. This effort was concerned principally with analysis and design work on magnet technology, liquid metal feed system, coolant system, and sensors and process controllers. Experimentation primarily involved (1) electromagnetic studies to determine the conditions and controlling parameters for stable levitation and (2) feed-system studies to establish important parameters that control and influence fluid flow from the liquid metal source to the caster. 73 refs., 91 figs., 11 tabs.

Battles, J.E.; Rote, D.M.; Misra, B.; Praeg, W.F.; Hull, J.R.; Turner, L.R.; Shah, V.L.; Lari, R.J.; Gopalsami, N.; Wiencek, T.

1988-10-01T23:59:59.000Z

139

Simulation of Dimensional Changes in Steel Casting  

E-Print Network [OSTI]

Simulation of Dimensional Changes in Steel Casting Shouzhu (Hans) Ou and Christoph Beckermann Pattern allowances in casting of steel are predicted using the casting simulation software MAGMASOFT to predict dimensional changes occurring during solidification and cooling of a steel casting

Beckermann, Christoph

140

Effect of furnace atmosphere on E-glass foaming  

E-Print Network [OSTI]

oxy-fired furnaces. E-glass foams were generated in a fused-81.05.K 1. Introduction Glass foams generated in glass-that the stability of E-glass foam decreased with increasing

Kim, D. S.; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

2006-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

Aqueous foam toxicology evaluation and hazard review  

SciTech Connect (OSTI)

Aqueous foams are aggregates of bubbles mechanically generated by passing air or other gases through a net, screen, or other porous medium that is wetted by an aqueous solution of surface-active foaming agents (surfactants). Aqueous foams are important in modem fire-fighting technology, as well as for military uses for area denial and riot or crowd control. An aqueous foam is currently being developed and evaluated by Sandia National Laboratories (SNL) as a Less-Than-Lethal Weapon for the National Institute of Justice (NIJ). The purpose of this study is to evaluate the toxicity of the aqueous foam developed for the NIJ and to determine whether there are any significant adverse health effects associated with completely immersing individuals without protective equipment in the foam. The toxicity of the aqueous foam formulation developed for NIJ is determined by evaluating the toxicity of the individual components of the foam. The foam is made from a 2--5% solution of Steol CA-330 surfactant in water generated at expansion ratios ranging from 500:1 to 1000:1. SteoI CA-330 is a 35% ammonium laureth sulfate in water and is produced by Stepan Chemical Company and containing trace amounts (<0.1%) of 1,4-dioxane. The results of this study indicate that Steol CA-330 is a non-toxic, mildly irritating, surfactant that is used extensively in the cosmetics industry for hair care and bath products. Inhalation or dermal exposure to this material in aqueous foam is not expected to produce significant irritation or systemic toxicity to exposed individuals, even after prolonged exposure. The amount of 1,4-dioxane in the surfactant, and subsequently in the foam, is negligible and therefore, the toxicity associated with dioxane exposure is not significant. In general, immersion in similar aqueous foams has not resulted in acute, immediately life-threatening effects, or chronic, long-term, non-reversible effects following exposure.

Archuleta, M.M.

1995-10-01T23:59:59.000Z

142

Process for preparing silicon carbide foam  

DOE Patents [OSTI]

A method of preparing near net shape, monolithic, porous SiC foams is disclosed. Organosilicon precursors are used to produce polymeric gels by thermally induced phase separation, wherein, a sufficiently concentrated solution of an organosilicon polymer is cooled below its solidification temperature to form a gel. Following solvent removal from the gel, the polymer foam is pretreated in an oxygen plasma in order to raise its glass transition temperature. The pretreated foam is then pyrolyzed in an inert atmosphere to form a SiC foam. 9 figs.

Whinnery, L.L.; Nichols, M.C.; Wheeler, D.R.; Loy, D.A.

1997-09-16T23:59:59.000Z

143

Process for preparing silicon carbide foam  

DOE Patents [OSTI]

A method of preparing near net shape, monolithic, porous SiC foams is disclosed. Organosilicon precursors are used to produce polymeric gels by thermally induced phase separation, wherein, a sufficiently concentrated solution of an organosilicon polymer is cooled below its solidification temperature to form a gel. Following solvent removal from the gel, the polymer foam is pretreated in an oxygen plasma in order to raise its glass transition temperature. The pretreated foam is then pyrolized in an inert atmosphere to form a SiC foam.

Whinnery, LeRoy Louis (Livermore, CA); Nichols, Monte Carl (Livermore, CA); Wheeler, David Roger (Albuquerque, NM); Loy, Douglas Anson (Albuquerque, NM)

1997-01-01T23:59:59.000Z

144

Effects related to spacetime foam in astrophysics  

E-Print Network [OSTI]

On the quantum stage spacetime had the foam-like structure. When the Universe cools the foam structure temperes and therefore the Friedman model represents only the mean picture. We show that effects of the foamed structure we observe now as the Dark Matter and Dark Energy phenomena. We also show that free particles undergo a specific scattering on the foam-like structure. This explains the origin of the diffuse component of the X-ray background and gives a rather simple picture for the origin of Gamma-ray bursts.

A. A. Kirillov

2007-02-15T23:59:59.000Z

145

New Spin Foam Models of Quantum Gravity  

E-Print Network [OSTI]

We give a brief and a critical review of the Barret-Crane spin foam models of quantum gravity. Then we describe two new spin foam models which are obtained by direct quantization of General Relativity and do not have some of the drawbacks of the Barret-Crane models. These are the model of spin foam invariants for the embedded spin networks in loop quantum gravity and the spin foam model based on the integration of the tetrads in the path integral for the Palatini action.

A. Mikovic

2005-01-28T23:59:59.000Z

146

Alloy Foam Diesel Emissions Control School Bus Implementation...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Alloy Foam Diesel Emissions Control School Bus Implementation Alloy Foam Diesel Emissions Control School Bus Implementation Poster presentation from the 2007 Diesel...

147

Efficient continuous dryer for flexible polyurethane foam and cleaning apparatus  

DOE Patents [OSTI]

A method of cleaning polyurethane foams where the material is transported through a wash station while alternately soaking the polyurethane foam in an organic solvent and squeezing solvent from the polyurethane foam a number of times. Then the polyurethane foam is sent through a rinse or solvent transfer station for reducing the concentration of solvent in the foam. The rinsed polyurethane foam is sent to a drying station wherein the foam is repeatedly squeezed while being exposed to hot air to remove wet air from the foam. 4 figs.

Jody, B.; Daniels, E.; Libera, J.A.

1999-03-16T23:59:59.000Z

148

Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape  

SciTech Connect (OSTI)

Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

Filice, Luigino; Gagliardi, Francesco; Umbrello, Domenico [Department of Mechanical Engineering, University of Calabria, P. Bucci, 87036 Rende (Serbia and Montenegro) (Italy); Shivpuri, Rajiv [Department of Industrial, Welding and System Engineering, Ohio State University, 1971 Neil Avenue, 210 Baker Systems, Columbus, OH 43210-1217 (United States)

2007-05-17T23:59:59.000Z

149

Damping of liquid sloshing by foams  

E-Print Network [OSTI]

When a container is set in motion, the free surface of the liquid starts to oscillate or slosh. Such effects can be observed when a glass of water is handled carelessly and the fluid sloshes or even spills over the rims of the container. However, beer does not slosh as readily as water, which suggests that foam could be used to damp sloshing. In this work, we study experimentally the effect on sloshing of a liquid foam placed on top of a liquid bath. We generate a monodisperse two-dimensional liquid foam in a rectangular container and track the motion of the foam. The influence of the foam on the sloshing dynamics is experimentally characterized: only a few layers of bubbles are sufficient to significantly damp the oscillations. We rationalize our experimental findings with a model that describes the foam contribution to the damping coefficient through viscous dissipation on the walls of the container. Then we extend our study to confined three-dimensional liquid foam and observe that the behavior of 2D and confined 3D systems are very similar. Thus we conclude that only the bubbles close to the walls have a significant impact on the dissipation of energy. The possibility to damp liquid sloshing using foam is promising in numerous industrial applications such as the transport of liquefied gas in tankers or for propellants in rocket engines.

Alban Sauret; FranÁois Boulogne; Jean Cappello; Emilie Dressaire; Howard A. Stone

2015-02-01T23:59:59.000Z

150

Foam generator and viscometer apparatus and process  

DOE Patents [OSTI]

An apparatus and process to generate a liquid-gas-surfactant foam and to measure its viscosity and enable optical and or electronic measurements of physical properties. The process includes the steps of pumping selected and measured liquids and measured gases into a mixing cell. The mixing cell is pressurized to a desired pressure and maintained at a desired pressure. Liquids and gas are mixed in the mixing cell to produce a foam of desired consistency. The temperature of the foam in the mixing cell is controlled. Foam is delivered from the mixing cell through a viscometer under controlled pressure and temperature conditions where the viscous and physical properties of the foam are measured and observed.

Reed, Troy D.; Pickell, Mark B.; Volk, Leonard J.

2004-10-26T23:59:59.000Z

151

The Crystallization Behavior of Porous PLA Prepared by Modified Solvent Casting/Particulate Leaching Technique for Potential Use of Tissue Engineering Scaffold  

E-Print Network [OSTI]

The porous PLA foams potential for tissue engineering usage are prepared by a modified solvent casting/particulate leaching method with different crystallinity. Since in typical method the porogens are solved in the solution and flow with the polymers during the casting and the crystallinity behavior of PLA chains in the limited space cannot be tracked, in this work the processing is modified by diffusing the PLA solution into a steady salt stack. With a thermal treatment before leaching while maintaining the stable structure of the porogens stack, the crystallinity of porous foams is made possible to control. The characterizations indicate the crystallization of porous foams is in a manner of lower crystallibility than the bulk materials. Pores and caves of around 250{\\mu}m size are obtained in samples with different crystallinity. The macro-structures are not much impaired by the crystallization nevertheless the morphological effect of the heating process is still obvious.

Ran Huang; Xiaomin Zhu; Haiyan Tu; Ajun Wan

2014-04-14T23:59:59.000Z

152

Augmented Foam Sculpting for Capturing 3D Models Michael R. Marner Bruce H. Thomas  

E-Print Network [OSTI]

Augmented Foam Sculpting for Capturing 3D Models Michael R. Marner Bruce H. Thomas University. A designer physically sculpts a 3D model from foam using a hand-held hot wire foam cut- ter. Both the foamD model from foam using a hand-held hot wire foam cutter. Both the foam and cutting tool are tracked

Thomas, Bruce

153

Chemical Engineering and Processing 43 (2004) 149160 Minimum superficial gas velocity for onset of foaming  

E-Print Network [OSTI]

; Foam fractionation; Slag foaming; Glass foam 1. Introduction Semi-batch foams or pneumatic foams protein concentration [2]. In food processes or in glass melting furnaces, foam is unde- sirable since of foaming Laurent Pilona,, Raymond Viskantab a Mechanical and Aerospace Engineering Department, University

Pilon, Laurent

154

ITP Metal Casting: Metalcasting Industry Technology Roadmap  

Broader source: Energy.gov (indexed) [DOE]

Target Waste Stream General Requirements Clean Air Act Particulate, hazardous air pollutants Emission control equipment, monitoring, reporting, and permits Clean Water Act...

155

High temperature adhesive silicone foam composition, foam generating system and method of generating foam. [For access denial  

DOE Patents [OSTI]

Access to a space is impeded by generation of a sticky foam from a silicone polymer and a low boiling solvent such as a halogenated hydrocarbon. In a preferred aspect, the formulation is polydimethylsiloxane gel mixed with F502 Freon as a solvent and blowing agent, and pressurized with CO/sub 2/ in a vessel to about 250 PSI, whereby when the vessel is opened, a sticky and solvent resistant foam is deployed. The foam is deployable, over a wide range of temperatures, adhering to wet surfaces as well as dry, is stable over long periods of time and does not propagate flame or lose adhesive properties during an externally supported burn.

Mead, J.W.; Montoya, O.J.; Rand, P.B.; Willan, V.O.

1983-12-21T23:59:59.000Z

156

Rheology of nearly ideal 3d foams  

E-Print Network [OSTI]

We probe the complex rheology of nearly ideal 3d foam by flowing through a narrow column. The foams we investigate have large bubble size, to minimize the effects of coarsening, and are very dry. Foams of this type cannot be studied via conventional rheometry. The foam flows upward through a vertical rectangular column with a 4:1 cross-sectional aspect ratio, by bubbling gas through a soapy solution at the base of our apparatus. At the column's narrow surfaces are sticky boundaries, which create shear due to the zero velocity boundary condition. As expected, the flow profile between the adjacent slippery broad faces is flat, however the profile between the narrow, sticky faces exhibits a curved velocity profile that is dependent on gas flow rate. We are able to analyze a 2d velocity profile from a 3d bulk system. We employ particle image velocimetry to measure the strain rate, and compute the stress from the pressure drop along the channel, to investigate the local stress-strain relationships in a flowing foam. We find these dry foams to have a Hershel-Bulkley exponent of 0.21, which is significantly lower (more shear thinning) than other results shown in the literature for much wetter foams.

C. D. Jones; K. N. Nordstrom; D. J. Durian

2014-04-10T23:59:59.000Z

157

Cast dielectric composite linear accelerator  

DOE Patents [OSTI]

A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

Sanders, David M. (Livermore, CA); Sampayan, Stephen (Manteca, CA); Slenes, Kirk (Albuquerque, NM); Stoller, H. M. (Albuquerque, NM)

2009-11-10T23:59:59.000Z

158

The physical properties of microcellular composite foams  

SciTech Connect (OSTI)

Recently we reported on a method of preparing microcellular composite foams. In this procedure an open-celled polystyrene foam is prepared by the polymerization of a high-internal-phase water-in-oil emulsion containing styrene, divinylbenzene, surfactant, free-radial initiator and water. After drying, the cells of the polystyrene foam are then filled with other materials such as aerogel or resoles. The physical properties of these materials, e.g., surface area, density, thermal conductivity, and compressive strength will be presented. 10 refs., 1 fig., 3 tabs.

Nyitray, A.M.; Williams, J.M.; Onn, D.; Witek, A. (Los Alamos National Lab., NM (USA); Delaware Univ., Newark, DE (USA). Applied Thermal Physics Lab.)

1989-01-01T23:59:59.000Z

159

Spin Foam Models from the Tetrad Integration  

E-Print Network [OSTI]

We describe a class of spin foam models of four-dimensional quantum gravity which is based on the integration of the tetrad one-forms in the path integral for the Palatini action of General Relativity. In the Euclidian gravity case this class of models can be understood as a modification of the Barrett-Crane spin foam model. Fermionic matter can be coupled by using the path integral with sources for the tetrads and the spin connection, and the corresponding state sum is based on a spin foam where both the edges and the faces are colored independently with the irreducible representations of the spacetime rotations group.

A. Mikovic

2005-11-15T23:59:59.000Z

160

Seal welded cast iron nuclear waste container  

DOE Patents [OSTI]

This invention identifies methods and articles designed to circumvent metallurgical problems associated with hermetically closing an all cast iron nuclear waste package by welding. It involves welding nickel-carbon alloy inserts which are bonded to the mating plug and main body components of the package. The welding inserts might be bonded in place during casting of the package components. When the waste package closure weld is made, the most severe thermal effects of the process are restricted to the nickel-carbon insert material which is far better able to accommodate them than is cast iron. Use of nickel-carbon weld inserts should eliminate any need for pre-weld and post-weld heat treatments which are a problem to apply to nuclear waste packages. Although the waste package closure weld approach described results in a dissimilar metal combination, the relative surface area of nickel-to-iron, their electrochemical relationship, and the presence of graphite in both materials will act to prevent any galvanic corrosion problem.

Filippi, Arthur M. (Pittsburgh, PA); Sprecace, Richard P. (Murrysville, PA)

1987-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Generalized correlation for foam flow in tubes  

E-Print Network [OSTI]

. Data collected allow for the determination of material parameters. The corresponding friction factors and generalized Reynolds numbers are calculated and their relationship examined. Results indicate that the flow of foam follows the same f = 16/NRe,gen...

Cotter, Carol Lynnette

1996-01-01T23:59:59.000Z

162

Math of Popping Bubbles in a Foam  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

in which liquids mix or in the formation of solid foams such as those used to cushion bicycle helmets. Applying these equations, they used supercomputers at DOE's National Energy...

163

Statistical Mechanics of Two-dimensional Foams  

E-Print Network [OSTI]

The methods of statistical mechanics are applied to two-dimensional foams under macroscopic agitation. A new variable -- the total cell curvature -- is introduced, which plays the role of energy in conventional statistical thermodynamics. The probability distribution of the number of sides for a cell of given area is derived. This expression allows to correlate the distribution of sides ("topological disorder") to the distribution of sizes ("geometrical disorder") in a foam. The model predictions agree well with available experimental data.

Marc Durand

2010-09-07T23:59:59.000Z

164

Evaluation of aqueous-foam surfactants for geothermal drilling fluids  

SciTech Connect (OSTI)

Aqueous foams are potentially useful drilling and cleanout fluids for geothermal applications. Successful use of foams requires surfactants (foaming agents) that can survive in the high-temperature geothermal environment. In this study, solutions of aqueous-foam-forming surfactants have been exposed to 260/sup 0/C (500/sup 0/F) and 310/sup 0/C (590/sup 0/F) in various chemical environments to determine if they can survive and make foams after exposure. Comparison of foams before and after exposure and the change in solution pH were used to evaluate their performance. Controlled liquid-volume-fraction foams, made in a packed-bed foam generator, were used for all tests. These tests have shown that many commercially available surfactants can survive short high-temperature cycles in mild acids, mild bases, and salt solutions as evidenced by their ability to make foams after exposure to high temperatures.

Rand, P.B.; Montoya, O.J.

1983-07-01T23:59:59.000Z

165

Directly susceptible, noncarbon metal ceramic composite crucible  

DOE Patents [OSTI]

A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

Holcombe, Jr., Cressie E. (Farragut, TN); Kiggans, Jr., James O. (Oak Ridge, TN); Morrow, S. Marvin (Kingston, TN); Rexford, Donald (Pattersonville, NY)

1999-01-01T23:59:59.000Z

166

Chameleon foreCAST  

E-Print Network [OSTI]

Dark energy models, such as the chameleon, where the acceleration of the expansion of the universe results from the dynamics of a scalar field coupled to matter, suffer from the potential existence of a fifth force. Three known mechanisms have been proposed to restore General Relativity in the solar system and the laboratory, which are the symmetron/Damour-Polyakov effect, the Vainshtein property and the chameleon screening. Here, we propose to probe the existence of chameleons in the laboratory, considering their particle physics consequences. We envisage the resonant and non-resonant production of chameleons in the sun and their back-conversion into X-ray photons in a solar helioscope pipe such as the one used by CAST. A detection of these X-rays would indicate the existence of chameleons. We focus on a template model for the solar magnetic field: a constant magnetic field in a narrow shell surrounding the tachocline. The X-ray photons in a helioscope pipe obtained from back-conversion of the chameleons created inside the sun have a spectrum which is peaked in the sub-keV region, just below the actual sensitivity range of the present axion helioscopes. Nevertheless they are detectable by present day magnetic helioscopes like CAST and Sumico, which were built originally for solar axions. We also propose a chameleon-through-a-wall experiment whereby X-ray photons from a synchroton radiation source could be converted into chameleons inside a dipole magnet, then pass a wall which is opaque to X-rays before being back-converted into X-ray photons in a second magnet downstream. We show that this could provide a direct signature for the existence of chameleon particles.

Philippe Brax; Axel Lindner; Konstantin Zioutas

2012-01-24T23:59:59.000Z

167

Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments  

SciTech Connect (OSTI)

Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of √?¬?√?¬?√?¬?√?¬Ę√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?80√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?√?¬įC to +20√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?√?¬?√?¬įC; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

2005-09-30T23:59:59.000Z

168

Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments  

SciTech Connect (OSTI)

Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of -80 C to +20 C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

2005-09-30T23:59:59.000Z

169

Yield criteria for quasibrittle and frictional materials Davide Bigoni *, Andrea Piccolroaz  

E-Print Network [OSTI]

to soil, concrete, rock, metallic and composite powders, metallic foams, porous metals, and polymers denomination for soil, concrete, rock, granular media, coal, cast iron, ice, porous metals, metallic foams. Keywords: Yield criteria; Elastic­plastic material; Concrete; Foam material; Geological material; Granular

Piccolroaz, Andrea

170

Dissipative flows of 2D foams  

E-Print Network [OSTI]

We analyze the flow of a liquid foam between two plates separated by a gap of the order of the bubble size (2D foam). We concentrate on the salient features of the flow that are induced by the presence, in an otherwise monodisperse foam, of a single large bubble whose size is one order of magnitude larger than the average size. We describe a model suited for numerical simulations of flows of 2D foams made up of a large number of bubbles. The numerical results are successfully compared to analytical predictions based on scaling arguments and on continuum medium approximations. When the foam is pushed inside the cell at a controlled rate, two basically different regimes occur: a plug flow is observed at low flux whereas, above a threshold, the large bubble migrates faster than the mean flow. The detailed characterization of the relative velocity of the large bubble is the essential aim of the present paper. The relative velocity values, predicted both from numerical and from analytical calculations that are discussed here in great detail, are found to be in fair agreement with experimental results.

Isabelle Cantat; Renaud Delannay

2005-07-21T23:59:59.000Z

171

Fabrication of thin-wall hollow nickel spheres and low density syntactic foams  

SciTech Connect (OSTI)

A process has been developed to fabricate thin-wall hollow spheres from conventional oxide powders at room temperature. The polymer- bonded powder shells are fired in air to sinter the walls, leaving the shells either impervious or porous. Alternatively, the oxide shells can be preferentially reduced to produce thin-wall hollow metal spheres which can be bonded together to produce an ultra light weight closed-cell foam. Processing and properties of this class of low density structures will be discussed.

Clancy, R.B.; Sanders, T.H. Jr.; Cochran, J.K.

1991-12-31T23:59:59.000Z

172

Wick for metal vapor laser  

DOE Patents [OSTI]

An improved wick for a metal vapor laser is made of a refractory metal cylinder, preferably molybdenum or tungsten for a copper laser, which provides the wicking surface. Alternately, the inside surface of the ceramic laser tube can be metalized to form the wicking surface. Capillary action is enhanced by using wire screen, porous foam metal, or grooved surfaces. Graphite or carbon, in the form of chunks, strips, fibers or particles, is placed on the inside surface of the wick to reduce water, reduce metal oxides and form metal carbides.

Duncan, David B. (Livermore, CA)

1992-01-01T23:59:59.000Z

173

Experiments to Populate and Validate a Processing Model for Polyurethane Foam: Additional Data for Structural Foams.  

SciTech Connect (OSTI)

We are developing computational models to help understand manufacturing processes, final properties and aging of structural foam, polyurethane PMDI. Th e resulting model predictions of density and cure gradients from the manufacturing process will be used as input to foam heat transfer and mechanical models. BKC 44306 PMDI-10 and BKC 44307 PMDI-18 are the most prevalent foams used in structural parts. Experiments needed to parameterize models of the reaction kinetics and the equations of motion during the foam blowing stages were described for BKC 44306 PMDI-10 in the first of this report series (Mondy et al. 2014). BKC 44307 PMDI-18 is a new foam that will be used to make relatively dense structural supports via over packing. It uses a different catalyst than those in the BKC 44306 family of foams; hence, we expect that the reaction kineti cs models must be modified. Here we detail the experiments needed to characteriz e the reaction kinetics of BKC 44307 PMDI-18 and suggest parameters for the model based on these experiments. In additi on, the second part of this report describes data taken to provide input to the preliminary nonlinear visco elastic structural response model developed for BKC 44306 PMDI-10 foam. We show that the standard cu re schedule used by KCP does not fully cure the material, and, upon temperature elevation above 150 o C, oxidation or decomposition reactions occur that alter the composition of the foam. These findings suggest that achieving a fully cured foam part with this formulation may be not be possible through therma l curing. As such, visco elastic characterization procedures developed for curing thermosets can provide only approximate material properties, since the state of the material continuously evolves during tests.

Rao, Rekha R.; Celina, Mathias C.; Giron, Nicholas Henry; Long, Kevin Nicholas; Russick, Edward M.

2015-01-01T23:59:59.000Z

174

Factors Contributing to Petroleum Foaming. 2. Synthetic Crude Oil Systems  

E-Print Network [OSTI]

to the petroleum industry. Nonaqueous foams occur in the production of and refining of crude oil. Crude oil foamsFactors Contributing to Petroleum Foaming. 2. Synthetic Crude Oil Systems Nael N. Zaki, Michael K can pose major problems for operators of gas/oil separation plants, causing a loss of crude

Kilpatrick, Peter K.

175

Drainage induced convection rolls in foams (revised version)  

E-Print Network [OSTI]

, where soap solution is added to the foam at constant flow rate, the irregular motion in the beer glass results for convection in quasi two-dimensional foams (monolayers of bubbles between two glass platesDrainage induced convection rolls in foams (revised version) S. Hutzler, S.J. Cox*, E. Janiaud

Cox, Simon

176

Effect of Heating Rate on Glass Foaming: Transition to Bulk Foam  

SciTech Connect (OSTI)

Foaming of glass is an undesirable side effect of glass fining. According to a recent experimental study, the gas-phase volume in the melt heated at a constant rate dramatically increased with an increased rate of heating. This observation indicates that an increased rate of heating (a natural consequence of the increased processing rate experienced as a result of transition to oxy-fuel firing) may exert a substantial influence on glass foaming in advanced glass-melting furnaces. This paper attributes this effect to the change of mode of foam formation in response to an increased rate of heating.

Hrma, Pavel R.

2009-02-15T23:59:59.000Z

177

Characterization of Al-Mn particles in AZ91D investment castings  

SciTech Connect (OSTI)

Manganese is currently added to Mg-Al alloys in order to improve the corrosion behavior of cast components. A part of this manganese is dissolved in the magnesium matrix and the balance is found as fine Al(Mn,Fe) particles dispersed within castings. For AZ91D specimens prepared using the plaster mould investment casting process, these particles were observed in very large quantity at the surface of castings. These particles were characterized by scanning electron microscopy and electron probe microanalysis. It was found that they consist of Al{sub 8}Mn{sub 5} phase and that their morphology and size depend on local solidification conditions. Their presence at the surface of the castings is related to low solidification rates and reduced thermal gradients at the mould/metal interface.

Lun Sin, S. [Department of Mining, Metallurgical and Materials Engineering, Laval University, Quebec, Quebec, G1K 7P4 (Canada); Dube, D. [Department of Mining, Metallurgical and Materials Engineering, Laval University, Quebec, Quebec, G1K 7P4 (Canada)], E-mail: dominique.dube@gmn.ulaval.ca; Tremblay, R. [Department of Mining, Metallurgical and Materials Engineering, Laval University, Quebec, Quebec, G1K 7P4 (Canada)

2007-10-15T23:59:59.000Z

178

Experiments for foam model development and validation.  

SciTech Connect (OSTI)

A series of experiments has been performed to allow observation of the foaming process and the collection of temperature, rise rate, and microstructural data. Microfocus video is used in conjunction with particle image velocimetry (PIV) to elucidate the boundary condition at the wall. Rheology, reaction kinetics and density measurements complement the flow visualization. X-ray computed tomography (CT) is used to examine the cured foams to determine density gradients. These data provide input to a continuum level finite element model of the blowing process.

Bourdon, Christopher Jay; Cote, Raymond O.; Moffat, Harry K.; Grillet, Anne Mary; Mahoney, James F. (Honeywell Federal Manufacturing and Technologies, Kansas City Plant, Kansas City, MO); Russick, Edward Mark; Adolf, Douglas Brian; Rao, Rekha Ranjana; Thompson, Kyle Richard; Kraynik, Andrew Michael; Castaneda, Jaime N.; Brotherton, Christopher M.; Mondy, Lisa Ann; Gorby, Allen D.

2008-09-01T23:59:59.000Z

179

Finite element modeling of syntactic foam.  

SciTech Connect (OSTI)

A decomposition model has been developed to predict the response of removable syntactic foam (RSF) exposed to fire-like heat fluxes. RSF consists of glass micro-balloons (GMB) in a cured epoxy polymer matrix. A chemistry model is presented based on the chemical structure of the epoxy polymer, mass transport of polymer fragments to the bulk gas, and vapor-liquid equilibrium. Thermophysical properties were estimated from measurements. A bubble nucleation, growth, and coalescence model was used to describe changes in properties with the extent of reaction. Decomposition of a strand of syntactic foam exposed to high temperatures was simulated.

Hobbs, Michael L.

2004-10-01T23:59:59.000Z

180

ITP Metal Casting: A Vision for the U.S. Metal Casting Industry...  

Broader source: Energy.gov (indexed) [DOE]

defects. An appropriate blend of statistical, shop floor layout, computer numerical control, and scheduling techniques is not currently used to optimize operating...

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


181

ITP Metal Casting: A Vision for the U.S. Metal Casting Industry: 2002 and  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeatMulti-Dimensionalthe U.S. Department ofIOWA1999) | Department2009 |RevisedBeyond |

182

Compressive properties of a closed-cell aluminum foam as a function of strain-rate and temperature  

SciTech Connect (OSTI)

The compressive constitutive behavior of a closed-cell aluminum foam (ALPORAS) manufactured by Shinko Wire Co. in Japan was evaluated under static and dynamic loading conditions as a function of temperature. High-strain-rate tests (1000-2000 s{sup -1}) were conducted using a split-Hopkinson pressure bar (SHPB). Quasi-static and intermediate-strain-rate tests were conducted on a hydraulic load frame. A small but discernable change in the flow stress behavior as a function of strain rate was measured. The deformation behavior of the Al-foam was however found to be strongly temperature dependent under both quasi-static and dynamic loading. Localized deformation and stress state instability during testing of metal foams is discussed in detail since the mechanical behavior over the entire range of strain rates indicates non-uniform deformation. Additionally, investigation of the effect of residual stresses created during manufacturing on the mechanical behavior was investigated.

Cady, Carl M [Los Alamos National Laboratory; Gray, Ill, George T [Los Alamos National Laboratory; Liu, Cheng [Los Alamos National Laboratory; Lovato, Manuel L [Los Alamos National Laboratory; Mukai, T [JAPAN

2008-01-01T23:59:59.000Z

183

Pipe viscometry of foams C. Enzendorfer  

E-Print Network [OSTI]

Pipe viscometry of foams C. Enzendorfer Institute of Drilling and Production, Mining University This paper describes a method for extracting useful information from small-scale pipe viscometer,and quality was determined in pipes of five diameters. The flow curves showed a marked dependenceon

Valkó, Peter

184

Spacetime Foam Model of the Schwarzschild Horizon  

E-Print Network [OSTI]

We consider a spacetime foam model of the Schwarzschild horizon, where the horizon consists of Planck size black holes. According to our model the entropy of the Schwarzschild black hole is proportional to the area of its event horizon. It is possible to express geometrical arguments to the effect that the constant of proportionality is, in natural units, equal to one quarter.

Jarmo Makela; Ari Peltola

2004-03-19T23:59:59.000Z

185

Transient foam flow in porous media with CAT Scanner  

SciTech Connect (OSTI)

Transient behavior is likely to dominate over most of the duration of a foam injection field project. Due to the lack of date, little is presently known about transient foam flow behavior. Foam flow does not follow established models such as the Buckley-Leverett theory, and no general predictive model has been derived. Therefore, both experimental data and a foam flow theory are needed. In this work, foam was injected at a constant mass rate into one-dimensional sandpacks of 1-in diameter and 24-in or 48-in length that had initially been saturate with distilled water. The system was placed in a cat Scanner. Data, obtained at room temperature and low pressure at various times, include both the pressure and saturation distributions. Pressure profiles showed that the pressure gradient is much greater behind the foam front than ahead of it. Moreover, the pressure gradients keep changing as the foam advances in the sandpack. This behavior differs from Buckley-Leverett theory. The CT scan results demonstrated gas channeling near the front, but eventually the foam block all these channels and sweeps the entire cross section after many pore volumes of injection. Three series of experiments were run: (1) surfactant adsorption measurements; (2) gas displacements of surfactant-laden solutions and (3) foam displacements. The first two series of experiments were made to provide the necessary parameters required to match the foam displacements. To this end, it was necessary to smooth the saturation history data, using a Langmuir-type formula. A theory was proposed based on the principles of the fractional flow curve construction method. This foam theory treats the foam as composed of infinitesimal slugs of gas of varying viscosities. The foam front has the lowest viscosity and foam at the injection end has the highest.

Liu, Dianbin; Brigham, W.E.

1992-03-01T23:59:59.000Z

186

Magnesium Powertrain Cast Components Project (AMD 304)  

Broader source: Energy.gov (indexed) [DOE]

block, bore and journal strategies 2.2 Fasteners, gaskets, sealing 2.3 Coolant and corrosion 2.4 FEA design, integration and analysis 2.5 Component casting and casting analysis...

187

Rapid oxidation/stabilization technique for carbon foams, carbon fibers and C/C composites  

DOE Patents [OSTI]

An enhanced method for the post processing, i.e. oxidation or stabilization, of carbon materials including, but not limited to, carbon foams, carbon fibers, dense carbon-carbon composites, carbon/ceramic and carbon/metal composites, which method requires relatively very short and more effective such processing steps. The introduction of an "oxygen spill over catalyst" into the carbon precursor by blending with the carbon starting material or exposure of the carbon precursor to such a material supplies required oxygen at the atomic level and permits oxidation/stabilization of carbon materials in a fraction of the time and with a fraction of the energy normally required to accomplish such carbon processing steps. Carbon based foams, solids, composites and fiber products made utilizing this method are also described.

Tan, Seng; Tan, Cher-Dip

2004-05-11T23:59:59.000Z

188

DYNAMIC FAILURE OF METALLIC CELLULAR MATERIALS S. LEE and H.D. ESPINOSA  

E-Print Network [OSTI]

interest in the protection design in automotive, locomotive, naval structures, and aerospace. Metallic not observe any rate dependency for the crashing stress of aluminum foams. These discrepancies from different within the specimen at very high strain rates. A model for shock waves in closed cell aluminum foams

Espinosa, Horacio D.

189

Self-Organized Amorphous TiO2 Nanotube Arrays on Porous Ti Foam for Rechargeable Lithium and Sodium Ion Batteries  

SciTech Connect (OSTI)

Self-organized amorphous TiO2 nanotube arrays (NTAs) were successfully fabricated on both Ti foil and porous Ti foam through electrochemical anodization techniques. The starting Ti foams were fabricated using ARCAM s Electron Beam Melting (EBM) technology. The TiO2 NTAs on Ti foam were used as anodes in lithium ion batteries; they exhibited high capacities of 103 Ahcm-2 at 10 Acm-2 and 83 Ahcm-2 at 500 Acm-2, which are two to three times higher than those achieved on the standard Ti foil, which is around 40 Ahcm-2 at 10 Acm-2 and 24 Ahcm-2 at 500 Acm-2, respectively. This improvement is mainly attributed to higher surface area of the Ti foam and higher porosity of the nanotube arrays layer grown on the Ti foam. In addition, a Na-ion half-cell composed of these NTAs anodes and Na metal showed a self-improving specific capacity upon cycling at 10 Acm-2. These results indicate that TiO2 NTAs grown on Ti porous foam are promising electrodes for Li-ion or Na-ion rechargeable batteries.

Bi, Zhonghe [ORNL; Paranthaman, Mariappan Parans [ORNL; Menchhofer, Paul A [ORNL; Dehoff, Ryan R [ORNL; Bridges, Craig A [ORNL; Chi, Miaofang [ORNL; Guo, Bingkun [ORNL; Sun, Xiao-Guang [ORNL; Dai, Sheng [ORNL

2013-01-01T23:59:59.000Z

190

Effect of furnace atmosphere on E-glass foaming  

SciTech Connect (OSTI)

The effect of furnace atmosphere on E-glass foaming generated in crucible has been studied with a specific goal to understand the impact of increased water content on foaming in oxy-fired furnaces. E-glass foams were generated in a fused-quartz crucible located in a quartz window furnace equipped with video recording. The present study showed that humidity in the furnace atmosphere destabilizes foam, while other gases have little effect on foam stability. This study suggests that the higher foaming in oxy-fired furnace compared to air-fired is caused by the effect of water on early sulfate decomposition, promoting more efficient refining gas generation from sulfate (known as ďdilution effectĒ).

Kim, Dong-Sang; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

2006-12-01T23:59:59.000Z

191

Military housing foam application and analysis  

SciTech Connect (OSTI)

Sandia and Forest City have established a Cooperative Research and Development Agreement (CRADA), the partnership provides a unique opportunity to take technology research and development from demonstration to application in sustainable communities. This project consists of two activities conducted in Hawaii that focus on performance, integration and application of energy saving technologies. Hawaii has many energy challenges, making this location an excellent testbed for these activities. Under this project, spray foam technology was applied at military housing on Oahu and the consumption data collected. A cost benefit and operational analysis of the foam was completed. The second phase of this project included design, integration, and analysis of photovoltaic systems at a military community on Oahu. This phase of the project was conducted as part of Forest City's second Solar America Showcase Award.

Torres, J. J.

2012-03-01T23:59:59.000Z

192

Dynamical Heterogeneities in Grains and Foams  

E-Print Network [OSTI]

Dynamical heterogeneities have been introduced in the context of the glass transition of molecular liquids and the lengthscale associated with them has been argued to be at the origin of the observed quasi-universal behaviour of glassy systems. Dense amorphous packings of granular media and foams also exhibit slow dynamics, intermittency and heterogeneities. We review a number of recent experimental studies of these systems, where one has direct access to the relevant space-time dynamics, allowing for direct visualisations of the dynamical heterogeneities. On one hand these visualisations provide a unique opportunity to access the microscopic mechanisms responsible for the growth of dynamical correlations. On the other hand focussing on the differences in these heterogeneities in microscopically different systems allows to discuss the range of the analogies between molecular thermal glasses and athermal glasses such as granular media and foams. Finally this review is the opportunity to discuss various approaches to actually extract quantitatively the dynamical lengthscale from experimental data.

Olivier Dauchot; Douglas J. Durian; Martin van Hecke

2010-10-05T23:59:59.000Z

193

Design of composite plastic foams for improved cushioning  

E-Print Network [OSTI]

. As shown in Appendix A, the three test foams for 28 this research are all nonlinear. Expanded polystyrene is a tangent-type material; polyurethane and polyethylene are anomalous-type materials. Tangent Type Anomalous Type U) (D U) Linear Type... group resins (polyester or polyether) . Poly- urethane foams are used frequently as cushioning materials because of their extremely resilient properties. For flexible foams, the polyols are primarily long- chain polyoxypropylene diols, with a small...

Eskew, James Oliver

1989-01-01T23:59:59.000Z

194

ENHANCEMENT OF STRUCTURAL FOAM MATERIALS BY INCORPORATION OF GASIFIER SLAG  

SciTech Connect (OSTI)

As advanced gasification technology is increasingly adopted as an energy source, disposal of the resulting slag will become a problem. We have shown that gasifier slag can be incorporated into foamed glass, which is currently being manufactured as an abrasive and as an insulating material. The slag we add to foamed glass does not simply act as filler, but improves the mechanical properties of the product. Incorporation of gasifier slag can make foamed glass stronger and more abrasion resistant.

Olin Perry Norton; Ronald A. Palmer; W. Gene Ramsey

2006-03-15T23:59:59.000Z

195

Process development of thin strip steel casting  

SciTech Connect (OSTI)

An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

Sussman, R.C.; Williams, R.S.

1990-12-01T23:59:59.000Z

196

Multifunctional Corrosion-resistant Foamed Well Cement Composites  

Broader source: Energy.gov (indexed) [DOE]

Multifunctional Corrosion-resistant Foamed Well Cement Composites Project Officer: Dan KingGreg Stillman Total budget: 300 K April 24 , 2013 Principal Investigator: Dr. Toshifumi...

197

Thermal Energy Storage in Metal Foams filled with Paraffin Wax.  

E-Print Network [OSTI]

??Phase change materials (PCM) such as paraffin wax are known to exhibit slow thermal response due to their relatively low thermal conductivity. In this study,Ö (more)

Vadwala, Pathik

2012-01-01T23:59:59.000Z

198

E-Print Network 3.0 - aluminium foam fitted Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

aluminium foam under either... -cell 6101 aluminium foam in relation to its fracture ... Source: Groningen, Rijksuniversiteit - Centre for Ecological and Evolutionary...

199

E-Print Network 3.0 - aqueous foam stabilized Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

of Minnesota Collection: Engineering 11 Self-Similar Collapse of Stationary Bulk Foams Tad W. Patzek Summary: review of the extensive literature on foam stability and Ostwald...

200

Potpourri of Los Alamos National Laboratory foam efforts  

SciTech Connect (OSTI)

This presentation provides an update on microcellular foam research efforts at Los Alamos. Topics include the influence of pressure on the phase separation of poly(4-methyl-1-pentene) from organic solution, a new concept of phase diagrams, physical testing of foams, and recent emulsion polymerization results.

Williams, J.M.; Wilkerson, M.H.; Wrobleski, D.A.

1986-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


201

Mechanical properties and energy absorption characteristics of a polyurethane foam  

SciTech Connect (OSTI)

Tension, compression and impact properties of a polyurethane encapsulant foam have been measured as a function of foam density. Significant differences in the behavior of the foam were observed depending on the mode of testing. Over the range of densities examined, both the modulus and the elastic collapse stress of the foam exhibited power-law dependencies with respect to density. The power-law relationship for the modulus was the same for both tension and compression testing and is explained in terms of the elastic compliance of the cellular structure of the foam using a simple geometric model. Euler buckling is used to rationalize the density dependence of the collapse stress. Neither tension nor compression testing yielded realistic measurements of energy absorption (toughness). In the former case, the energy absorption characteristics of the foam were severely limited due to the inherent lack of tensile ductility. In the latter case, the absence of a failure mechanism led to arbitrary measures of energy absorption that were not indicative of true material properties. Only impact testing revealed an intrinsic limitation in the toughness characteristics of the material with respect to foam density. The results suggest that dynamic testing should be used when assessing the shock mitigating qualities of a foam.

Goods, S.H.; Neuschwanger, C.L.; Henderson, C.; Skala, D.M.

1997-03-01T23:59:59.000Z

202

Factors Contributing to Petroleum Foaming. 1. Crude Oil Systems  

E-Print Network [OSTI]

of the crude oil and the type of separation scheme used, foaming problems can curtail crude oil productionFactors Contributing to Petroleum Foaming. 1. Crude Oil Systems Michael K. Poindexter,*, Nael N, Raleigh, North Carolina 27695 Received August 28, 2001 Gas/oil separation can often be accompanied

Kilpatrick, Peter K.

203

Sandia-Power Surety Task Force Hawaii foam analysis.  

SciTech Connect (OSTI)

The Office of Secretary of Defense (OSD) Power Surety Task Force was officially created in early 2008, after nearly two years of work in demand reduction and renewable energy technologies to support the Warfighter in Theater. The OSD Power Surety Task Force is tasked with identifying efficient energy solutions that support mission requirements. Spray foam insulation demonstrations were recently expanded beyond field structures to include military housing at Ft. Belvoir. Initial results to using the foam in both applications are favorable. This project will address the remaining key questions: (1) Can this technology help to reduce utility costs for the Installation Commander? (2) Is the foam cost effective? (3) What application differences in housing affect those key metrics? The critical need for energy solutions in Hawaii and the existing relationships among Sandia, the Department of Defense (DOD), the Department of Energy (DOE), and Forest City, make this location a logical choice for a foam demonstration. This project includes application and analysis of foam to a residential duplex at the Waikulu military community on Oahu, Hawaii, as well as reference to spray foam applied to a PACOM facility and additional foamed units on Maui, conducted during this project phase. This report concludes the analysis and describes the utilization of foam insulation at military housing in Hawaii and the subsequent data gathering and analysis.

McIntyre, Annie

2010-11-01T23:59:59.000Z

204

Mechanical Inhibition of Foam Formation via a Rotating Nozzle  

E-Print Network [OSTI]

have been devel- oped to minimize the impact of foams [2]. Anti-foaming agents are added to prevent environmental disposal problems, and increase the overall process cost and complexity [3]. Non report a design for a rotating nozzle that prevents successive collocated impacts, thereby minimizing

Ristenpart, William

205

Recovery of flexible polyurethane foam from shredder residue.  

SciTech Connect (OSTI)

Argonne National Laboratory has developed a patented, continuous process for the recovery of flexible polyurethane foam (PUF) from auto shredder residue (ASR). To test the process, Argonne researchers conceived of, designed, and built a continuous foam washing and drying system that was pilot-tested at a shredder facility for six months. Economic analysis of the process, using manufacturers' quotes and operating data from Argonne's pilot plant, indicates a payback of less than two years for a plant producing about 1,000 ton/yr of foam. Samples of clean foam were shipped to three major foam reprocessors; all three indicated that the quality of the PUF recovered by the Argonne process met their requirements. Tests of the recovered foam by an independent testing laboratory showed that the recycled foam met the specifications for several automotive applications, including carpet padding, headliner, and sound-suppression support materials. Recovery of foam reduces the mass and the volume of material going to the landfill by about 5% and 30%, respectively. Annually, recovery will save about 1.2 x 10{sup 12} Btu of energy, cut the amount of solid waste being landfilled by about 150,000 tons, and eliminate the emission of about 250 tons of volatile organic compounds (VOCs) into the air.

Daniels, E. J.; Jody, b. J.

1999-06-29T23:59:59.000Z

206

Foams and granular media known state of mat-  

E-Print Network [OSTI]

Foams and granular media 2 known state of mat- design glasses with de- perties on an industrial n disordered ail in this review, mod- proaches to the glass ledge of advanced liq- renormalization group, FIG a broad range of lengthscales, such as atomic (top left), colloidal (top right) systems, but also in foams

Cox, Simon

207

Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production  

SciTech Connect (OSTI)

Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using the lip pouring method. It was observed again that gating designs greatly influenced the melt filling velocity and the number of inclusion defects. The radial choked gating showed improvements in casting cleanliness and yield over the other gatings, even though no mold filters were used in the gating system.

Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

2013-12-31T23:59:59.000Z

208

Gating of Permanent Molds for ALuminum Casting  

SciTech Connect (OSTI)

This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

David Schwam; John F. Wallace; Tom Engle; Qingming Chang

2004-03-30T23:59:59.000Z

209

SmartCast - Novel Textile Sensors for Embedded Pressure Sensing of Orthopedic Casts  

E-Print Network [OSTI]

J. Kaiser, Chair An orthopedic plaster or fiberglass cast is1 - Introduction 1.1 Background A plaster or fiberglass castunderstand how well a plaster or fiberglass cast fits over

Danilovic, Andrew

2013-01-01T23:59:59.000Z

210

Method of forming a foamed thermoplastic polymer  

DOE Patents [OSTI]

A solid thermoplastic polymer is immersed in an immersant solution comprising a compatible carrier solvent and an infusant solution containing an incompatible liquid blowing agent for a time sufficient for the immersant solution to infuse into the polymer. The carrier solvent is then selectively extracted, preferably by a solvent exchange process in which the immersant solution is gradually diluted with and replaced by the infusant solution, so as to selectively leave behind the infustant solution permanently entrapped in the polymer. The polymer is then heated to volatilize the blowing agent and expand the polymer into a foamed state.

Duchane, D.V.; Cash, D.L.

1984-11-21T23:59:59.000Z

211

MEASUREMENTS OF MOLTEN STEEL/FLUX INTERFACE PHENOMENA IN THIN SLAB CASTING  

E-Print Network [OSTI]

of the first in-plant measurements of meniscus flow velocities for the CSP continuous casting process ......................................................................... ......................................................................... ......................................................................... The UNIVERSITY OF BRITISH COLUMBIA October 2002 Joseph W. Shaver, 2002 #12;ii ABSTRACT Several industrial plant (CSP) process, the trials featured mold metal level and meniscus measurements, which resulted

Thomas, Brian G.

212

Effect of Porosity on the Stiffness of Cast Steel RICHARD A. HARDIN and CHRISTOPH BECKERMANN  

E-Print Network [OSTI]

the location, amount, and size characteristics of micro- and macroporosity, an integrated design process service perfor- mance.[2] It is anticipated that such a design process will guide and improve inspection in cast metal due to porosity or inclusions are not considered directly in part design. Instead, ad

Beckermann, Christoph

213

Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners  

SciTech Connect (OSTI)

BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

Nagaswaran, R.; Limaye, S.Y.

1996-02-01T23:59:59.000Z

214

Commercialization effort in support of electroslag-casting technology  

SciTech Connect (OSTI)

This report summarizes the results of an effort to revive interest in the electroslag casting (ESC) of components in the United States. The ESC process is an extension of a well established electroslag-remelting (ESR) process. Both processes use the electrode of a material that is continuously melted and cast in a water-cooled copper mold. For simple shapes, the mold can be movable, allowing the continuous casting of long lengths. In an effort to revive US industries` interest in ESC, the following approaches were taken: (1) US industries with prior experience in ESC or currently operating an ESR unit were contacted, followed up with telephone conversation, and/or sent copies of prior published reports on the topic, and, in some cases, personal visits were made; (2) with two companies, a potential interest in ESC was worked out by initially conducting ESR; and (3) to further strengthen the industrial interest, the newly developed iron-aluminide alloy, FA-129, was chosen as the material of choice for this study. The two industrial companies that worked with ORNL were Special Metals Corporation (New Hartford, New York) and Precision Rolled Products, Inc. (PRP) [Florham Park, New Jersey]. Even with its advantages, a survey of the industry indicated that ESC technology has a very limited chance of advancement in the United States. However, the processing of rounds and slabs by the ESR process is a well established commercial technology and will continue to expand. 16 figs, 3 tabs, 12 refs.

Sikka, V.K.

1993-06-01T23:59:59.000Z

215

In-situ conditioning of a strip casting roll  

DOE Patents [OSTI]

A strip caster (10) for producing a continuous strip (24) has a tundish (12) for containing a melt (14) and a pair of horizontally disposed water cooled casting rolls (22). The casting rolls are juxtaposed relative to one another for forming a pouring basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming a strip (24). The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). Devices (29) for conditioning the outer peripheral chill surfaces of the casting rolls includes grit blasting nozzles (30A, 30B, 30C, 30D), a collection trough (32) for gathering the grit, a line (34) for recycling the grit to a bag house (36), a feeder (38) and a pressurized distributor (40) for delivering the grit to the nozzles. The conditioning nozzles remove dirt, metal oxides and surface imperfections providing a clean surface readily wetted by the melt.

Williams, R.S.; Campbell, S.L.

1997-07-29T23:59:59.000Z

216

In-situ conditioning of a strip casting roll  

DOE Patents [OSTI]

A strip caster (10) for producing a continuous strip (24) has a tundish (12) for containing a melt (14) and a pair of horizontally disposed water cooled casting rolls (22). The casting rolls are juxtaposed relative to one another for forming a pouring basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming a strip (24). The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). Devices (29) for conditioning the outer peripheral chill surfaces of the casting rolls includes grit blasting nozzles (30A, 30B, 30C, 30D), a collection trough (32) for gathering the grit, a line (34) for recycling the grit to a bag house (36), a feeder (38) and a pressurized distributor (40) for delivering the grit to the nozzles. The conditioning nozzles remove dirt, metal oxides and surface imperfections providing a clean surface readily wetted by the melt.

Williams, Robert S. (Fairfield, OH); Campbell, Steven L. (Middletown, OH)

1997-01-01T23:59:59.000Z

217

Nonaqueous composition for slip casting or cold forming refractory material into solid shapes  

SciTech Connect (OSTI)

A composition is described for slip casting or cold forming non-oxide refractory material(s) into solid shape comprising finely divided solid refractory materials selected from the group consisting of metal boride, refractory carbide, nitride, silicide and a refractory metal of tungsten, molybdenum, tantalum and chromium suspended in a nonaqueous liquid slip composition consisting essentially of a deflocculent composed of a vinyl chloride-vinyl acetate resin dissolved in an organic solvent.

Montgomery, L.C.

1993-08-24T23:59:59.000Z

218

Hybrid fiber reinforced Composite Phenolic foam Amit Desai, Steven R. Nutt  

E-Print Network [OSTI]

Composite Center Hybrid Composite Phenolic foams were reinforced with glass and aramid fibers in different the hybrid foams exhibited higher strength and modulus as compared to foams reinforced with only glass with only glass fibers of different length , the elastic properties of foam such as modulus and density do

Southern California, University of

219

Foam flow around an obstacle: obstacle-wall interaction , B. Dollet2  

E-Print Network [OSTI]

two-dimensional (2D) foams, such as can be made by squeezing a foam between two glass plates soFoam flow around an obstacle: obstacle-wall interaction S.J. Cox1 , B. Dollet2 , F. Graner2 1- chanics, University of Wales Aberystwyth, Ceredigion SY23 3BZ, UK, e-mail: foams@aber.ac.uk 2 Spectrom

Cox, Simon

220

Localization of topological changes in Couette and Poiseuille flows of two-dimensional foams  

E-Print Network [OSTI]

-dimensional (2D) foams, such as can be made by squeezing a foam between parallel glass plates until it consistsLocalization of topological changes in Couette and Poiseuille flows of two-dimensional foams S. Quasistatic simulations show that the topological changes or plastic events that occur when an aqueous foam

Cox, Simon

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


221

Experimental Investigation of the Effective Foam Viscosity in Unsaturated Porous Media  

SciTech Connect (OSTI)

Foam has the potential to effectively carry and distribute either aqueous or gaseous amendments to the deep vadose zone for contaminant remediation. However, the transport of foam in porous media is complicated because flow characteristics such as the effective viscosity are affected not only by foam properties but also by the sediment properties and flow conditions. We determined the average effective foam viscosity via a series of laboratory experiments and found that the effective foam viscosity increased with the liquid fraction in foam, the injection rate, and sediment permeability. These impacts are quantified with an empirical expression, which is further demonstrated with data from literature. The results show that the liquid fraction in foam and sediment permeability are two primary factors affecting effective foam viscosity. These results suggest that, when foam is used in deep vadose zone remediation, foam flow will not suffer from gravitational drainage and can distribute amendments uniformly in heterogeneous sediments.

Zhang, Z. F.; Zhong, Lirong; White, Mark D.; Szecsody, James E.

2012-11-01T23:59:59.000Z

222

RELIABILITY-BASED CASTING PROCESS DESIGN OPTIMIZATION  

E-Print Network [OSTI]

RELIABILITY-BASED CASTING PROCESS DESIGN OPTIMIZATION Richard Hardin1 , K.K. Choi1 , and Christoph 52242-1527 Keywords: Casting Process Design, Optimization, Reliability-Based Design Optimization purpose reliability-based design optimization (RBDO) software tool previously developed at the University

Beckermann, Christoph

223

Aspiration tests in aqueous foam using a breathing simulator  

SciTech Connect (OSTI)

Non-toxic aqueous foams are being developed by Sandia National Laboratories (SNL) for the National Institute of Justice (NIJ) for use in crowd control, cell extractions, and group disturbances in the criminal justice prison systems. The potential for aspiration of aqueous foam during its use and the resulting adverse effects associated with complete immersion in aqueous foam is of major concern to the NIJ when examining the effectiveness and safety of using this technology as a Less-Than-Lethal weapon. This preliminary study was designed to evaluate the maximum quantity of foam that might be aspirated by an individual following total immersion in an SNL-developed aqueous foam. A.T.W. Reed Breathing simulator equipped with a 622 Silverman cam was used to simulate the aspiration of an ammonium laureth sulfate aqueous foam developed by SNL and generated at expansion ratios in the range of 500:1 to 1000:1. Although the natural instinct of an individual immersed in foam is to cover their nose and mouth with a hand or cloth, thus breaking the bubbles and decreasing the potential for aspiration, this study was performed to examine a worst case scenario where mouth breathing only was examined, and no attempt was made to block foam entry into the breathing port. Two breathing rates were examined: one that simulated a sedentary individual with a mean breathing rate of 6.27 breaths/minute, and one that simulated an agitated or heavily breathing individual with a mean breathing rate of 23.7 breaths/minute. The results of this study indicate that, if breathing in aqueous foam without movement, an air pocket forms around the nose and mouth within one minute of immersion.

Archuleta, M.M.

1995-12-01T23:59:59.000Z

224

Note and calculations concerning elastic dilatancy in 2D glass-glass liquid foams  

E-Print Network [OSTI]

When deformed, liquid foams tend to raise their liquid contents like immersed granular materials, a phenomenon called dilatancy. We have aready described a geometrical interpretation of elastic dilatancy in 3D foams and in very dry foams squeezed between two solid plates (2D GG foams). Here, we complement this work in the regime of less dry 2D GG foams. In particular, we highlight the relatively strong dilatancy effects expected in the regime where we have predicted rapid Plateau border variations.

FranÁois Molino; Pierre Rognon; Cyprien Gay

2010-10-30T23:59:59.000Z

225

ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Hydrogen and Nitrogen Control in Ladle and Casting Operations ITP Steel: Hydrogen and Nitrogen Control in Ladle and Casting Operations castingops.pdf More Documents & Publications...

226

Magnesium Replacement of Aluminum Cast Components in a Production...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Magnesium Replacement of Aluminum Cast Components in a Production V6 Engine to Effect Cost-Effective Mass Reduction Magnesium Replacement of Aluminum Cast Components in a...

227

Ultra Large Castings for Lightweight Vehicle Structures ?AMD...  

Broader source: Energy.gov (indexed) [DOE]

Maryland. merit08mccarty6.pdf More Documents & Publications Ultra Large Castings For Lightweight Vehicle Structures Magnesium Powertrain Cast Components Project (AMD 304)...

228

Development of Integrated Die Casting Process for Large Thin...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Die Casting Process ADVANCED MANUFACTURING OFFICE Development of Integrated Die Casting Process for Large Thin- Wall Magnesium Applications Enabling Production of Lightweight...

229

Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings  

SciTech Connect (OSTI)

Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting√?¬?√?¬Ę√?¬?√?¬?√?¬?√?¬?s overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions of the Navy-C ring (a classical test shape for heat treatment experiments) for several carbon and low alloy steels in order to generate data necessary to validate the code. The predicted distortions were in reasonable agreement with the experimentally measured values. However, the final distortions in the castings were small, making it difficult to determine how accurate the predictions truly are. It is recommended that further validation of the software be performed with the aid of additional experiments with large production steel castings that experience significant heat treatment distortions. It is apparent from this research that the mechanical properties of the bonded sand used for cores and sand molds are key in producing accurate stress simulation results. Because of this, experiments were performed to determine the temperature-dependent elastic modulus of a resin-bonded sand commonly utilized in the steel casting industry. The elastic modulus was seen to vary significantly with heating and cooling rates. Also, the retained room temperature elastic modulus after heating was seen to degrade significantly when the sand was heated above 125√?¬?√?¬?√?¬?√?¬įC. The elastic modulus curves developed in this work can readily be utilized in casting simulation software. Additional experiments with higher heating rates are recommended to determine the behavior of the elastic modulus in the sand close to the mold-metal interface. The commercial heat treatment residual stress and distortion code, once fully validated, is expected to result in an estimated energy savings of 2.15 trillion BTU√?¬?√?¬Ę√?¬?√?¬?√?¬?√?¬?s/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology.

Christoph Beckermann; Kent Carlson

2011-07-22T23:59:59.000Z

230

Note and calculations concerning elastic dilatancy in 2D glassglass liquid foams Francois Molino, Pierre Rognon, and Cyprien Gay #  

E-Print Network [OSTI]

Note and calculations concerning elastic dilatancy in 2D glass¬≠glass liquid foams Fran‚?ļcois Molino: October 30, 2010) When deformed, liquid foams tend to raise their liquid contents like immersed granular dilatancy in 3D foams and in very dry foams squeezed between two solid plates (2D GG foams). Here, we

Recanati, Catherine

231

CPUF - a chemical-structure-based polyurethane foam decomposition and foam response model.  

SciTech Connect (OSTI)

A Chemical-structure-based PolyUrethane Foam (CPUF) decomposition model has been developed to predict the fire-induced response of rigid, closed-cell polyurethane foam-filled systems. The model, developed for the B-61 and W-80 fireset foam, is based on a cascade of bondbreaking reactions that produce CO2. Percolation theory is used to dynamically quantify polymer fragment populations of the thermally degrading foam. The partition between condensed-phase polymer fragments and gas-phase polymer fragments (i.e. vapor-liquid split) was determined using a vapor-liquid equilibrium model. The CPUF decomposition model was implemented into the finite element (FE) heat conduction codes COYOTE and CALORE, which support chemical kinetics and enclosure radiation. Elements were removed from the computational domain when the calculated solid mass fractions within the individual finite element decrease below a set criterion. Element removal, referred to as ?element death,? creates a radiation enclosure (assumed to be non-participating) as well as a decomposition front, which separates the condensed-phase encapsulant from the gas-filled enclosure. All of the chemistry parameters as well as thermophysical properties for the CPUF model were obtained from small-scale laboratory experiments. The CPUF model was evaluated by comparing predictions to measurements. The validation experiments included several thermogravimetric experiments at pressures ranging from ambient pressure to 30 bars. Larger, component-scale experiments were also used to validate the foam response model. The effects of heat flux, bulk density, orientation, embedded components, confinement and pressure were measured and compared to model predictions. Uncertainties in the model results were evaluated using a mean value approach. The measured mass loss in the TGA experiments and the measured location of the decomposition front were within the 95% prediction limit determined using the CPUF model for all of the experiments where the decomposition gases were vented sufficiently. The CPUF model results were not as good for the partially confined radiant heat experiments where the vent area was regulated to maintain pressure. Liquefaction and flow effects, which are not considered in the CPUF model, become important when the decomposition gases are confined.

Fletcher, Thomas H. (Brigham Young University, Provo, UT); Thompson, Kyle Richard; Erickson, Kenneth L.; Dowding, Kevin J.; Clayton, Daniel (Brigham Young University, Provo, UT); Chu, Tze Yao; Hobbs, Michael L.; Borek, Theodore Thaddeus III

2003-07-01T23:59:59.000Z

232

A study on the oxidation characteristics of cast irons containing aluminum  

SciTech Connect (OSTI)

Isothermal-oxidation characteristics of cast irons containing aluminum (5-15% Al) from 700 to 1000{degrees}C in air have been studied. In addition to mass-gain measurements, the morphology and composition of the oxide scales have been examined by SEM-EDX system and XRD analysis. A normal Fe-5Al-C alloy does not develop protective, adherent scales. Even the addition of misch metal and calcium silicide to such an alloy does not improve its oxidation resistance. But aluminum cast iron develops considerable oxidation resistance only when a sufficient quantity of silicon is also present in the alloy. Treatment of the alloy with misch metal and calcium silicide together assists in protective scale formation. Among the alloys investigated Fe-15Al-Si-C treated with misch metal and calcium silicide shows minimum oxidation at 1000{degrees}C.

Ghosh, S.; Prodhan, A. [National Metallurigical Laboratory, Jamshedpur (India); Mohanty, O.N. [Tata Steel, Jamshedpur (India)] [and others

1996-02-01T23:59:59.000Z

233

Spectroscopic diagnosis of foam z-pinch plasmas on SATURN  

SciTech Connect (OSTI)

Solid and annular silicon aerogel and agar foams were shot on the accelerator SATURN to study plasma initiation, acceleration, and stagnation. SATURN delivers 7 MA with a 50 nsec rise time to these foam loads. We fielded several spectroscopic diagnostics to measure plasma parameters throughout the z-pinch discharge. A spatially resolved single frame time-gated EUV spectrometer measured the extent of plasma ablation off the surface foam. A time integrated crystal spectrometer showed that characteristic K shell radiation of silicon in the aerogel and of S and Na impurities in the agar were all attenuated when the foam loads were coated with a conductive layer of gold. The time resolved pinhole camera showed that in general the quality of the pinch implosions was poor but improved with increasing efforts to improve current continuity such as prepulse and conductive coatings.

Nash, T.J.; Derzon, M.S.; Allshouse, G.; Deeney, C.; Jobe, D.; McGurn, J. [Sandia National Labs., Albuquerque, NM (United States); MacFarlane, J.J.; Wang, P. [Wisconsin Univ., Madison, WI (United States)

1996-06-01T23:59:59.000Z

234

Graphite Foams for Lithium-Ion Battery Current Collectors  

SciTech Connect (OSTI)

Graphite open-cell foams, with their very high electronic and thermal conductivities, may serve as high surface area and corrosion resistant current collectors for lithium-ion batteries. As a proof of principle, cathodes were prepared by sintering carbon-coated LiFePO4 particles into the porous graphite foams. Cycling these cathodes in a liquid electrolyte cell showed promising performance even for materials and coatings that have not been optimized. The specific capacity is not limited by the foam structure, but by the cycling performance of the coated LiFePO4 particles. Upon extended cycling for more than 100 deep cycles, no loss of capacity is observed for rates of C/2 or less. The uncoated graphite foams will slowly intercalate lithium reversibly at potentials less than 0.2 volts versus lithium.

Dudney, Nancy J [ORNL; Tiegs, Terry N [ORNL; Kiggans, Jim [ORNL; Jang, Young-Il [ORNL; Klett, James William [ORNL

2007-01-01T23:59:59.000Z

235

Spectroscopic diagnosis of foam z-pinch plasmas on SATURN  

SciTech Connect (OSTI)

Solid and annular silicon aerogel and agar foams were imploded on the SATURN accelerator to study plasma initiation, acceleration, and stagnation. SATURN delivers 7 MA with a 50 ns rise time to these foam loads. We fielded several spectroscopic diagnostics to measure plasma parameters throughout the z-pinch discharge. A spatially resolved single frame time-gated extreme ultraviolet spectrometer measured the extent of plasma ablation off the surface of the foam. A time integrated crystal spectrometer showed that characteristic K shell radiation of silicon in the aerogel and of sulfur and sodium impurities in the agar were attenuated when the foam loads were coated with a conductive layer of gold. A time-resolved pinhole camera showed that in general the quality of the pinch implosions was poor but improved with increasing efforts to improve current continuity such as prepulse and conductive coatings. {copyright} {ital 1997 American Institute of Physics.}

Nash, T.J.; Derzon, M.S.; Allshouse, G.; Deeney, C.; Jobe, D.; Seaman, J.; Gilliland, T.; McGurn, J. [Sandia National Laboratories, Albuquerque, New Mexico 87185-1193 (United States)] [Sandia National Laboratories, Albuquerque, New Mexico 87185-1193 (United States); MacFarlane, J.J.; Wang, P. [University of Wisconsin, Madison, Wisconsin (United States)] [University of Wisconsin, Madison, Wisconsin (United States)

1997-01-01T23:59:59.000Z

236

Characterization of Technetium Speciation in Cast Stone  

SciTech Connect (OSTI)

This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, ďProduction and Long-Term Performance of Low Temperature Waste FormsĒ to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

2013-11-11T23:59:59.000Z

237

Examination of the solidification macrostructure of spheroidal and flake graphite cast irons using DAAS and ESBD  

SciTech Connect (OSTI)

This investigation focuses on the study of the solidification macrostructure of sand cast flake and spheroidal graphite cast irons. The macrostructure is revealed by using a special technique developed earlier by the authors, called Direct Austempering After Solidification. The observations make use of conventional metallography and Electron Back Scattering Diffraction. The latter technique allows a more detailed observation of the morphology of the austenite grains and the microstructure of the matrix. The results of Electron Back Scattering Diffraction validate the observations made using the macrographic technique. It is verified that the solidification of both flake and spheroidal graphite cast irons is dominated by the growth of large austenite dendrites that form a grain pattern similar to that usually found in most metallic alloys.

Rivera, G. [Metallurgy Division INTEMA, National University of Mar del Plata, CONICET, J. B. Justo 4302 (B7608FDQ) Mar del Plata (Argentina); Calvillo, P.R. [Department of Metallurgy and Materials Science, Ghent University (Belgium); Boeri, R. [Metallurgy Division INTEMA, National University of Mar del Plata, CONICET, J. B. Justo 4302 (B7608FDQ) Mar del Plata (Argentina)], E-mail: boeri@fi.mdp.edu.ar; Houbaert, Y. [Department of Metallurgy and Materials Science, Ghent University (Belgium); Sikora, J. [Metallurgy Division INTEMA, National University of Mar del Plata, CONICET, J. B. Justo 4302 (B7608FDQ) Mar del Plata (Argentina)], E-mail: jsikora@fi.mdp.edu.ar

2008-09-15T23:59:59.000Z

238

Use of freeze-casting in advanced burner reactor fuel design  

SciTech Connect (OSTI)

This paper will detail the modeling of a fast reactor with fuel pins created using a freeze-casting process. Freeze-casting is a method of creating an inert scaffold within a fuel pin. The scaffold is created using a directional solidification process and results in open porosity for emplacement of fuel, with pores ranging in size from 300 microns to 500 microns in diameter. These pores allow multiple fuel types and enrichments to be loaded into one fuel pin. Also, each pore could be filled with varying amounts of fuel to allow for the specific volume of fission gases created by that fuel type. Currently fast reactors, including advanced burner reactors (ABR's), are not economically feasible due to the high cost of operating the reactors and of reprocessing the fuel. However, if the fuel could be very precisely placed, such as within a freeze-cast scaffold, this could increase fuel performance and result in a valid design with a much lower cost per megawatt. In addition to competitive costs, freeze-cast fuel would also allow for selective breeding or burning of actinides within specific locations in fast reactors. For example, fast flux peak locations could be utilized on a minute scale to target specific actinides for transmutation. Freeze-cast fuel is extremely flexible and has great potential in a variety of applications. This paper performs initial modeling of freeze-cast fuel, with the generic fast reactor parameters for this model based on EBR-II. The core has an assumed power of 62.5 MWt. The neutronics code used was Monte Carlo N-Particle (MCNP5) transport code. Uniform pore sizes were used in increments of 100 microns. Two different freeze-cast scaffold materials were used: ceramic (MgO-ZrO{sub 2}) and steel (SS316L). Separate models were needed for each material because the freeze-cast ceramic and metal scaffolds have different structural characteristics and overall porosities. Basic criticality results were compiled for the various models. Preliminary results show that criticality is achievable with freeze-cast fuel pins despite the significant amount of inert fuel matrix. Freeze casting is a promising method to achieve very precise fuel placement within fuel pins. (authors)

Lang, A. L.; Yablinsky, C. A.; Allen, T. R. [Dept. of Engineering Physics, Univ. of Wisconsin Madison, 1500 Engineering Drive, Madison, WI 53711 (United States); Burger, J.; Hunger, P. M.; Wegst, U. G. K. [Thayer School of Engineering, Dartmouth College, 8000 Cummings Hall, Hanover, NH 03755 (United States)

2012-07-01T23:59:59.000Z

239

Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking  

SciTech Connect (OSTI)

A successful four-year project on the modeling and optimization of direct chill (DC) casting to reduce ingot cracking has been completed. The project involved close collaboration among private industries, national laboratories, and universities. During the four-year project, 16 quarterly meetings brought the industrial partners and the research team together for discussion of research results and research direction. The industrial partners provided guidance, facilities, and experience to the research team. The research team went to two industrial plants to measure temperature distributions in commercial 60,000-lb DC casting ingot. The collaborative research resulted in several major accomplishments or findings: (1) Surface cracks were shown to be a result of hot tearing rather than cold cracks, as was thought before this project. These cracks form on the surface of a DC cast ingot just above the impingement point of the secondary cooling water jets. The cracks form along dendrite and grain boundaries, where solute and impurity elements are highly segregated. This understanding led to the development of a new technique for determining the mechanical properties in the nonequilibrium mushy zone of alloys and to thermodynamic predictions of the hot tearing propensity of DC cast ingots. (2) The apparent heat transfer coefficient (HTC) at the ingot surface in the water cooling region during DC casting was determined on the basis of temperature measurements in commercial DC casting ingots and an inverse heat transfer analysis. HTCs were calculated as a function of temperature and time, and covered the different regimes of heat transfer expected during DC casting. The calculated values were extrapolated to include the effect of water flow rate. The calculated HTCs had a peak at around 200 C, corresponding to the high heat transfer rates during nucleate boiling, and the profile was consistent with similar data published in the literature. (3) A new method, termed the reheating-cooling method (RCM), was developed and validated for measuring mechanical properties in the nonequilibrium mushy zones of alloys. The new method captures the brittle nature of aluminum alloys at temperatures close to the nonequilibrium solidus temperature, while specimens tested using the reheating method exhibit significant ductility. The RCM has been used for determining the mechanical properties of alloys at nonequilibrium mushy zone temperatures. Accurate data obtained during this project show that the metal becomes more brittle at high temperatures and high strain rates. (4) The elevated-temperature mechanical properties of the alloy were determined. Constitutive models relating the stress and strain relationship at elevated temperatures were also developed. The experimental data fit the model well. (5) An integrated 3D DC casting model has been used to simulate heat transfer, fluid flow, solidification, and thermally induced stress-strain during casting. A temperature-dependent HTC between the cooling water and the ingot surface, cooling water flow rate, and air gap were coupled in this model. An elasto-viscoplastic model based on high-temperature mechanical testing was used to calculate the stress during casting. The 3D integrated model can be used for the prediction of temperature, fluid flow, stress, and strain distribution in DC cast ingots. (6) The cracking propensity of DC cast ingots can be predicted using the 3D integrated model as well as thermodynamic models. Thus, an ingot cracking index based on the ratio of local stress to local alloy strength was established. Simulation results indicate that cracking propensity increases with increasing casting speed. The composition of the ingots also has a major effect on cracking formation. It was found that copper and zinc increase the cracking propensity of DC cast ingots. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks in DC castings from a current level of 5% down to 2%. This could lead to energy savings

Das, Subodh K.

2006-01-09T23:59:59.000Z

240

ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009  

E-Print Network [OSTI]

≠ Air (oxygen), vacuum, inert gas (argon) ∑ Heating ≠ External - electric, gas, oil ≠ Internal Prof. J.S. Colton © GIT 2009 11 Processes ∑ Sand ∑ Shell ∑ Plaster ∑ Ceramic ∑ Investment ∑ Lost foam Metals processed by casting ∑ Sand casting ≠ 60% ∑ Investment casting ≠ 7% ∑ Die casting ≠ 9% ∑ Permanent

Colton, Jonathan S.

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

Present status and future prospects of electro-magnetic casting for silicon solar cells  

SciTech Connect (OSTI)

The development research of Electro-Magnetic Casting (EMC) for silicon crystal manufacturing technology has been carried out for years with the purpose of providing low cost multicrystalline silicon substrate for solar cells. The EMC technology is a new concept, in which electromagnetic force is utilized to suspend molten metal without contact to crucible wall for melting and solidification of silicon material. At present, the research has been carried out for the development of casting technique with an ingot size of 22 x 22 cm{sup 2} cross section, and the furnace construction for producing a 35 x 35 cm{sup 2} cross sectioned ingot has been begun. Solar cell conversion efficiencies using EMC ingot crystals are ranging from 13--14% at the present, and the quality of EMC material reaches within that of conventional mold casting material. By the improvements of higher casting speed, higher material quality and larger ingot size at the EMC technology, it is expected that a new casting technique for lower cost ingot production will be realized. The paper describes the features of EMC technology, the silicon EMC furnace, crystalline properties of EMC ingots, electric power consumption of EMC, and cost comparison of the EMC and Czychralski pulling methods.

Kaneko, Kyojiro; Kawamura, Ritsuo; Misawa, Teruoki [Sumitomo SiTiX Corp., Amagasaki, Hyogo (Japan). Research and Development Center

1994-12-31T23:59:59.000Z

242

Sidewall containment of liquid metal with vertical alternating magnetic fields  

DOE Patents [OSTI]

An apparatus for containing molten metal using a magnet producing vertical alternating magnetic field positioned adjacent the area in which the molten metal is to be confined. This invention can be adapted particularly to the casting of metal between counter-rotating rollers with the vertical alternating magnetic field used to confine the molten metal at the edges of the rollers. Alternately, the vertical alternating magnetic field can be used as a flow regulator in casting molten metal from an opening in a channel.

Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL); Battles, James E. (Oak Forest, IL); Hull, John R. (Hinsdale, IL); Rote, Donald M. (Lagrange, IL)

1990-01-01T23:59:59.000Z

243

Sidewall containment of liquid metal with vertical alternating magnetic fields  

DOE Patents [OSTI]

An apparatus for containing molten metal using a magnet producing vertical alternating magnetic field positioned adjacent to the area in which the molten metal is to be confined. This invention can be adapted particularly to the casting of metal between counter-rotating rollers with the vertical alternating magnetic field used to confine the molten metal at the edges of the rollers. Alternately, the vertical alternating magnetic field can be used as a flow regulator in casting molten metal from an opening in a channel. 8 figs.

Lari, R.J.; Praeg, W.F.; Turner, L.R.; Battles, J.E.; Hull, J.R.; Rote, D.M.

1988-06-17T23:59:59.000Z

244

Thermal transport properties of grey cast irons  

SciTech Connect (OSTI)

Thermal diffusivity and thermal conductivity of grey cast iron have been measured as a function of graphite flake morphology, chemical composition, and position in a finished brake rotor. Cast iron samples used for this investigation were cut from ``step block`` castings designed to produce iron with different graphite flake morphologies resulting from different cooling rates. Samples were also machined from prototype alloys and from production brake rotors representing a variation in foundry practice. Thermal diffusivity was measured at room and elevated temperatures via the flash technique. Heat capacity of selected samples was measured with differential scanning calorimetry, and these results were used to calculate the thermal conductivity. Microstructure of the various cast iron samples was quantified by standard metallography and image analysis, and the chemical compositions were determined by optical emission spectroscopy.

Hecht, R.L. [Ford Motor Co., Dearborn, MI (United States). Ford Research Lab.; Dinwiddie, R.B.; Porter, W.D.; Wang, Hsin [Oak Ridge National Lab., TN (United States)

1996-10-01T23:59:59.000Z

245

Molten metal injector system and method  

DOE Patents [OSTI]

Disclosed is a molten metal injector system including a holder furnace, a casting mold supported above the holder furnace, and a molten metal injector supported from a bottom side of the mold. The holder furnace contains a supply of molten metal having a metal oxide film surface. The bottom side of the mold faces the holder furnace. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The injector projects into the holder furnace and is in fluid communication with the mold cavity. The injector includes a piston positioned within a piston cavity defined by a cylinder for pumping the molten metal upward from the holder furnace and injecting the molten metal into the mold cavity under pressure. The piston and cylinder are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder further includes a molten metal intake for receiving the molten metal into the piston cavity. The molten metal intake is located below the metal oxide film surface of the molten metal when the holder furnace contains the molten metal. A method of injecting molten metal into a mold cavity of a casting mold is also disclosed.

Meyer, Thomas N. (Murrysville, PA); Kinosz, Michael J. (Apollo, PA); Bigler, Nicolas (Morin Heights, CA); Arnaud, Guy (Riviere-Beaudette, CA)

2003-04-01T23:59:59.000Z

246

Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations  

SciTech Connect (OSTI)

This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

David Schwam

2012-12-15T23:59:59.000Z

247

Mechanical Properties of Bulk Metallic Glasses and Composites  

E-Print Network [OSTI]

We have studied the mechanical properties of monolithic bulk metallic glasses and composite in the La based alloys. La???yAl??(Cu, Ni)y (y=24 to 32) alloy systems was used to cast the ...

Lee, M.L.

248

Sidewall containment of liquid metal with horizontal alternating magnetic fields  

DOE Patents [OSTI]

An apparatus is disclosed for confining molten metal with a horizontal alternating magnetic field. In particular, this invention employs a magnet that can produce a horizontal alternating magnetic field to confine a molten metal at the edges of parallel horizontal rollers as a solid metal sheet is cast by counter-rotation of the rollers. 19 figs.

Praeg, W.F.

1995-01-31T23:59:59.000Z

249

Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking  

SciTech Connect (OSTI)

Approximately 68% of the aluminum produced in the United States is first cast into ingots prior to further processing into sheet, plate, extrusions, or foil. The direct chill (DC) semi-continuous casting process has been the mainstay of the aluminum industry for the production of ingots due largely to its robust nature and relative simplicity. Though the basic process of DC casting is in principle straightforward, the interaction of process parameters with heat extraction, microstructural evolution, and development of solidification stresses is too complex to analyze by intuition or practical experience. One issue in DC casting is the formation of stress cracks [1-15]. In particular, the move toward larger ingot cross-sections, the use of higher casting speeds, and an ever-increasing array of mold technologies have increased industry efficiencies but have made it more difficult to predict the occurrence of stress crack defects. The Aluminum Industry Technology Roadmap [16] has recognized the challenges inherent in the DC casting process and the control of stress cracks and selected the development of 'fundamental information on solidification of alloys to predict microstructure, surface properties, and stresses and strains' as a high-priority research need, and the 'lack of understanding of mechanisms of cracking as a function of alloy' and 'insufficient understanding of the aluminum solidification process', which is 'difficult to model', as technology barriers in aluminum casting processes. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks from the current level of 5% to 2%. Decreasing stress crack incidence is important for improving product quality and consistency as well as for saving resources and energy, since considerable amounts of cast metal could be saved by eliminating ingot cracking, by reducing the scalping thickness of the ingot before rolling, and by eliminating butt sawing. Full-scale industrial implementation of the results of the proposed research would lead to energy savings in excess of 6 trillion Btu by the year 2020. The research undertaken in this project aimed to achieve this objective by a collaboration of industry, university, and national laboratory personnel through Secat, Inc., a consortium of aluminum companies. During the four-year project, the industrial partners and the research team met in 16 quarterly meetings to discuss research results and research direction. The industrial partners provided guidance, facilities, and experience to the research team. The research team went to two industrial plants to measure temperature distributions in commercial 60,000-lb DC casting ingot production. The project focused on the development of a fundamental understanding of ingot cracking and detailed models of thermal conditions, solidification, microstructural evolution, and stress development during the initial transient in DC castings of the aluminum alloys 3004 and 5182. The microstructure of the DC casting ingots was systematically characterized. Carefully designed experiments were carried out at the national laboratory and university facilities as well as at the industrial locations using the industrial production facilities. The advanced computational capabilities of the national laboratories were used for thermodynamic and kinetic simulations of phase transformation, heat transfer and fluid flow, solidification, and stress-strain evolution during DC casting. The achievements of the project are the following: (1) Identified the nature of crack formation during DC casting; (2) Developed a novel method for determining the mechanical properties of an alloy at the nonequilibrium mushy zone of the alloy; (3) Measured heat transfer coefficients (HTCs) between the solidifying ingot and the cooling water jet; (4) Determined the material constitutive model at high temperatures; and (5) Developed computational capabilities for the simulation of cracking formation in DC casting ingot. The models and the database de

Das, S.K.; Ningileri, S.; Long, Z.; Saito, K.; Khraisheh, M.; Hassan, M.H.; Kuwana, K.; Han, Q.; Viswanathan, S.; Sabau, A.S.; Clark, J.; Hyrn, J. (ANL)

2006-08-15T23:59:59.000Z

250

ITP Metal Casting: Corrosion Testing Practices - High Alloy Corrosion  

Broader source: Energy.gov (indexed) [DOE]

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr May Jun Jul(Summary) "ofEarly Career Scientists'Montana.ProgramJulietip sheetK-4InFindingIR-2003-Transmission &50

251

NDE 701: Enhanced Resonance Inspection for Light Metal Castings |  

Energy Savers [EERE]

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Office of Inspector General Office0-72.pdfGeorgeDoesn't32Department ofMovingJanuary 7, 2011 Mr. John J.

252

Enhanced Resonance Inspection for Light Metal Castings | Department of  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeat PumpRecord ofESPCof Energy 12,Materials | Department of EnergyEnergy

253

ITP Metal Casting: Advanced Melting Technologies: Energy Saving Concepts  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeatMulti-Dimensionalthe U.S. Department ofIOWA1999) | Department2009 |RevisedBeyond

254

ITP Metal Casting: Energy Use in Selected Metalcasting Facilities - 2003 |  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeatMulti-Dimensionalthe U.S. Department ofIOWA1999) | Department2009Department of

255

ITP Metal Casting: Metalcasting Industry Technology Roadmap | Department of  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeatMulti-Dimensionalthe U.S. Department ofIOWA1999) |Energy Metalcasting Industry

256

Reliability Tools for Resonance Inspection of Light Metal Castings |  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankCombustion | Department ofT ib l L dDepartmentnews-flashes OfficeTexas |4Webinar MayDepartment

257

Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing  

DOE Patents [OSTI]

Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

Brown, Jr., Jesse J. (Christiansburg, VA); Hirschfeld, Deidre A. (Elliston, VA); Li, Tingkai (Blacksburg, VA)

1993-12-07T23:59:59.000Z

258

E-Print Network 3.0 - advanced lost foam Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

H. Thomas Summary: Augmented Foam Sculpting for Capturing 3D Models Michael R. Marner Bruce H. Thomas University... . A designer physically sculpts a 3D model from foam using a...

259

E-Print Network 3.0 - aluminum foam core Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

core Search Powered by Explorit Topic List Advanced Search Sample search results for: aluminum foam core Page: << < 1 2 3 4 5 > >> 1 The FORMGRIP Process: Foaming of Reinforced...

260

E-Print Network 3.0 - aqueous foam toxicology Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Collection: Materials Science 13 Self-Similar Collapse of Stationary Bulk Foams Tad W. Patzek Summary: Figure 6. Wet foam pregenerated from a 0.4 wt. Vo aqueous solution...

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


261

E-Print Network 3.0 - acid foams implanted Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

SUPRI-A Group Collection: Fossil Fuels 24 Self-Similar Collapse of Stationary Bulk Foams Tad W. Patzek Summary: Self-Similar Collapse of Stationary Bulk Foams Tad W. Patzek Dept....

262

Control of Vapor Dispersion and Pool Fire of Liquefied Natural Gas (LNG) with Expansion Foam  

E-Print Network [OSTI]

, this study aimed to obtain key parameters, such as the temperature changes of methane and foam and the extent reduction of vapor concentration. This study also focused on identifying the effectiveness of foam and thermal exclusion zone by investigating...

Yun, Geun Woong

2011-10-21T23:59:59.000Z

263

Strain localization and cyclic damage of polyurethane foam cylinders: experimental tests and theoretical model  

E-Print Network [OSTI]

Strain localization and cyclic damage of polyurethane foam cylinders: experimental tests subject to progressive damage. The chain of springs models the strain localization, and the second series qualitative agreement with the experiments. Keywords: polyurethane foams; strain localization; cyclic damage

Boyer, Edmond

264

The Effect of Moisture Absorption on the Physical Properties of Polyurethane Shape Memory Polymer Foams  

E-Print Network [OSTI]

The effect of moisture absorption on the glass transition temperature (Tg) and stress/strain behavior of network polyurethane shape memory polymer (SMP) foams has been investigated. With our ultimate goal of engineering polyurethane SMP foams...

Yu, Ya-Jen

2012-07-16T23:59:59.000Z

265

Redox reaction and foaming in nuclear waste glass melting  

SciTech Connect (OSTI)

This document was prepared by Pacific Northwest Laboratory (PNL) and is an attempt to analyze and estimate the effects of feed composition variables and reducing agent variables on the expected chemistry of reactions occurring in the cold cap and in the glass melt in the nuclear waste glass Slurry-fed, joule-heated melters as they might affect foaming during the glass-making process. Numerous redox reactions of waste glass components and potential feed additives, and the effects of other feed variables on these reactions are reviewed with regard to their potential effect on glass foaming. A major emphasis of this report is to examine the potential positive or negative aspects of adjusting feed with formic acid as opposed to other feed modification techniques including but not limited to use of other reducing agents. Feed modification techniques other than the use of reductants that should influence foaming behavior include control of glass melter feed pH through use of nitric acid. They also include partial replacement of sodium salts by lithium salts. This latter action (b) apparently lowers glass viscosity and raises surface tension. This replacement should decrease foaming by decreasing foam stability.

Ryan, J.L.

1995-08-01T23:59:59.000Z

266

Methods and apparatuses for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics  

DOE Patents [OSTI]

Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

Stoddard, Nathan G. (Gettysburg, PA)

2011-11-01T23:59:59.000Z

267

Methods and apparatus for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics  

DOE Patents [OSTI]

Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

Stoddard, Nathan G

2014-01-14T23:59:59.000Z

268

Carbon or graphite foam as a heating element and system thereof  

SciTech Connect (OSTI)

A temperature regulator includes at least one electrically conductive carbon foam element. The foam element includes at least two locations adapted for receiving electrical connectors thereto for heating a fluid, such as engine oil. A combustion engine includes an engine block and at least one carbon foam element, the foam element extending into the engine block or disposed in thermal contact with at least one engine fluid.

Ott, Ronald D. (Knoxville, TN) [Knoxville, TN; McMillan, April D. (Knoxville, TN) [Knoxville, TN; Choudhury, Ashok (Oak Ridge, TN) [Oak Ridge, TN

2004-05-04T23:59:59.000Z

269

Foaming of E-Glass II (Report for G Plus Project for PPG)  

E-Print Network [OSTI]

PNNL-15394 Foaming of E-Glass II (Report for G Plus Project for PPG) D.-S. Kim M. Portch J. Matyas Foaming of E-Glass II (Report for G Plus Project for PPG) D.-S. Kim M. Portch J. Matyas P. R. Hrma Pacific of glass batch chemical composition on E-glass foaming. The present study also included reruns of foam

Pilon, Laurent

270

Microstructure of thin-wall ductile iron castings  

SciTech Connect (OSTI)

The automotive industry is seeking to replace current car parts made of aluminum and iron castings with thin wall (down to 2 mm) iron castings to reduce the cost and weight of automobiles. The mechanical properties of thin wall ductile iron castings are affected strongly by the thickness of the castings. The thinner castings cool at a faster rate, and microstructural features that form during solidification, and subsequently, transform in the solid state, are strongly dependent on a geometrical parameter related to the ratio of surface area-to-volume of the casting. As this ratio becomes larger, castings cool faster. As a result, the nodule count on the observation plane of the specimens increases dramatically (>2000 nodules/mm2 in most specimens), i.e. as the thickness of castings decreases. Also, the matrix of the thin walled ductile iron castings becomes more ferritic as the ratio of surface area-to-volume decreases.

Dogan, Omer N.; Schrems, Karol K.; Hawk, Jeffrey A.; Druschitz, A.P. (Intermet Corp., Lynchburg, VA)

2001-10-01T23:59:59.000Z

271

OPTIMISATION OF EXTRUDED POLYMER FOAM BY THE RESIDENT TIME DISTRIBUTION APPROACH  

E-Print Network [OSTI]

to simulate the twin-screw extruder[1] to [11] . In this paper, we have studied the processing of polystyrene foam by extrusion in a single screw extruder coupled with a gear pump. The basic principle of foamingOPTIMISATION OF EXTRUDED POLYMER FOAM BY THE RESIDENT TIME DISTRIBUTION APPROACH Frédéric Leonardi

Paris-Sud XI, Université de

272

Foam Control using a Fluidized Bed of Hydrophobic Particles by Clara Mata*  

E-Print Network [OSTI]

distillation and Delay-Coker reactors. However, foaming and defoaming are not yet understood. Foams trap gas in oil reservoirs, insulation, construction and refining processes such as Vacuum distillation and Delay gas fraction than the bubbly mixture from which it comes. The high gas hold-up in foams is undesirable

Joseph, Daniel D.

273

Composites: Part B 44 (2013) 584591 584 Tensile Properties of Carbon Nanofiber Reinforced Multiscale Syntactic Foams  

E-Print Network [OSTI]

The mechanical behavior of hollow glass microballoon-epoxy matrix syntactic foams reinforced with carbon compositions of syntactic foams, epoxy resins filled with glass microballoons are widely studied due to the extensive use of epoxy resins in aerospace applications [5-7]. Studies on these glass/epoxy syntactic foams

Gupta, Nikhil

274

1Cellular Polymers, Vol. 26, No. 1, 2007 On the Bulk Modulus of Open Cell Foams  

E-Print Network [OSTI]

Hydrostaticcompressionoffoamisofinterestinavarietyofcontextsincluding under-sea applications. Syntactic foam, for instance, consists of hollow glass1Cellular Polymers, Vol. 26, No. 1, 2007 On the Bulk Modulus of Open Cell Foams © Rapra Technology, 2007 On the Bulk Modulus of Open Cell Foams B. Moore, T. Jaglinski, D.S. Stone§ and R.S. Lakes

Lakes, Roderic

275

Glass foams: formation, transport properties, and heat, mass, and radiation transfer  

E-Print Network [OSTI]

Glass foams: formation, transport properties, and heat, mass, and radiation transfer Andrei G depend, to a large extent, on foams formed on the surface of the molten glass and of the batch due models for thermophysical and transport properties and heat, mass, and radiation transfer in glass foams

Pilon, Laurent

276

Sedimenting discs in a two-dimensional foam I. T. Davies, S. J. Cox  

E-Print Network [OSTI]

-dimensional foams can be thought of as a monolayer of bubbles squeezed between two glass plates. We choose to probeSedimenting discs in a two-dimensional foam I. T. Davies, S. J. Cox Institute of Mathematics in a dry two-dimensional, monodisperse foam is studied. This, a variation of the classical Stokes

Cox, Simon

277

Foaming of E-Glass (Report for G Plus Project for PPG)  

E-Print Network [OSTI]

PNNL-14625 Foaming of E-Glass (Report for G Plus Project for PPG) D. Kim P.. Hrma Pacific Northwest This document was printed on recycled paper. (8/00) #12;PNNL-14625 Foaming of E-Glass (Report for G Plus Project atmosphere on E-glass foaming, specifically focused on its water content to understand the effect of oxy

Pilon, Laurent

278

Experimental characterization and numerical simulations of a syntactic-foam/glass-bre composite sandwich  

E-Print Network [OSTI]

Experimental characterization and numerical simulations of a syntactic-foam/glass-¬ģbre composite core. Such core consists of a syntactic foam made by hollow glass microspheres embedded in an epoxy. Keywords: A. Glass ¬ģbre; Composite sandwich; Syntactic foam; Mechanical tests; Numerical simulations (FE) 1

Corigliano, Alberto

279

Plateau border bulimia transition: discontinuities expected in three simple experiments on 2D liquid foams  

E-Print Network [OSTI]

be observable. II. 2D GLASS-GLASS FOAM GEOMETRICAL VADEMECUM In the present section, we shall provide a geometri- cal description and some corresponding results for two- dimensional foams squeezed between two glass liquid foams Pierre Rognon, Fran¬łcois Molino, and Cyprien Gay Centre de Recherche Paul Pascal, CNRS, UPR

Paris-Sud XI, Université de

280

Plateau border bulimia transition: discontinuities expected in three simple experiments on 2D liquid foams  

E-Print Network [OSTI]

be observable. II. 2D GLASS-GLASS FOAM GEOMETRICAL VADEMECUM In the present section, we shall provide a geometri- cal description and some corresponding results for two- dimensional foams squeezed between two glass liquid foams Pierre Rognon, Fran#24;cois Molino, and Cyprien Gay #3; Centre de Recherche Paul Pascal

Recanati, Catherine

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


281

Method for epoxy foam production using a liquid anhydride  

DOE Patents [OSTI]

An epoxy resin mixture with at least one epoxy resin of between approximately 50 wt % and 100 wt %, an anhydride cure agent of between approximately 0 wt % and approximately 50 wt %, a tert-butoxycarbonyl anhydride foaming agent of between proximately 0.1-20 wt %, a surfactant and an imidazole or similar catalyst of less than approximately 2 wt %, where the resin mixture is formed from at least one epoxy resin with a 1-10 wt % tert-butoxycarbonyl anhydride compound and an imidazole catalyst at a temperature sufficient to keep the resin in a suitable viscosity range, the resin mixture reacting to form a foaming resin which in the presence of an epoxy curative can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

Celina, Mathias (Albuquerque, NM)

2012-06-05T23:59:59.000Z

282

Parabolic-Dish Solar Concentrators of Film on Foam  

E-Print Network [OSTI]

Parabolic and spherical mirrors are constructed of aluminized PET polyester film on urethane foam. During construction, the chosen shape of the mirror is created by manipulating the elastic/plastic behavior of the film with air pressure. Foam is then applied to the film and, once hardened, air pressure is removed. At an f-number of 0.68, preliminary models have an optical angular spread of less than 0.25 degrees, a factor of 3.3 smaller than that for a perfectly spherical mirror. The possibility exists for creating large-lightweight mirrors with excellent shape and stiffness. These "film-on-foam" construction techniques may also be applicable to parabolic-trough solar concentrators but do not appear to be suitable for optical imaging applications because of irregularities in the film.

Barton, Sean A

2009-01-01T23:59:59.000Z

283

Ultra-low density microcellular polymer foam and method  

DOE Patents [OSTI]

An ultra-low density, microcellular open-celled polymer foam and a method for making such foam are disclosed. A polymer is dissolved in a heated solution consisting essentially of at least one solvent for the dissolution of the polymer in the heated solution and the phase inversion of the dissolved polymer to a liquid gel upon sufficient cooling of the heated solution. The heated solution is contained in a containment means provided with a nucleating promoting means having a relatively rough surface formed of fixed nucleating sites. The heated solution is cooled for a period of time sufficient to form a liquid gel of the polymer by phase inversion. From the gel, a porous foam having a density of less than about 12.0 mg/cm{sup 3} and open porosity provided by well interconnected strut morphology is formed.

Simandl, R.F.; Brown, J.D.

1996-03-19T23:59:59.000Z

284

The X-ray Telescope of CAST  

E-Print Network [OSTI]

The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and 7 keV. The most sensitive detector system of CAST is a pn-CCD detector combined with a Wolter I type X-ray mirror system. With the X-ray telescope of CAST a background reduction of more than 2 orders off magnitude is achieved, such that for the first time the axion photon coupling constant g_agg can be probed beyond the best astrophysical constraints g_agg < 1 x 10^-10 GeV^-1.

M. Kuster; H. Bršuninger; S. Cťbrian; M. Davenport; C. Elefteriadis; J. Englhauser; H. Fischer; J. Franz; P. Friedrich; R. Hartmann; F. H. Heinsius; D. H. H. Hoffmann; G. Hoffmeister; J. N. Joux; D. Kang; K. KŲnigsmann; R. Kotthaus; T. Papaevangelou; C. Lasseur; A. Lippitsch; G. Lutz; J. Morales; A. RodrŪguez; L. StrŁder; J. Vogel; K. Zioutas

2007-05-10T23:59:59.000Z

285

Nonintrusive sensing and control for intelligent processing and design of castings  

SciTech Connect (OSTI)

Two technologies, laser ultrasonics (LUT) for detecting inclusions in liquid metals and x-ray stereography (XS) for detecting and locating porosity and inclusions in castings, were evaluated. LUT is a relatively new technology that has the potential to operate in the harsh environment of metal melting, without melt contamination, because of its noncontacting nature. It was shown that LUT can detect and monitor inclusions in liquid metal, but limitations exist that restrict its implementation as well as minimize the advantage gained from its noncontacting nature. In many applications it is acceptable for castings to have a limited amount of inclusions or porosity if these are not in a critical location. XS can determine the physical location of defects and, when integrated into a real-time radiographic system, is useful for quickly evaluating the quality of castings prior to adding value via finish steps. It was demonstrated that XS can achieve a location accuracy of 0.2 mm relative to a part surface and can be configured as an inexpensive add-on to existing real-time systems.

Kunerth, D.C.; Gray, J.

1995-11-01T23:59:59.000Z

286

Method for providing a low density high strength polyurethane foam  

DOE Patents [OSTI]

Disclosed is a method for making a polyurethane closed-cell foam material exhibiting a bulk density below 4 lbs/ft.sup.3 and high strength. The present embodiment uses the reaction product of a modified MDI and a sucrose/glycerine based polyether polyol resin wherein a small measured quantity of the polyol resin is "pre-reacted" with a larger quantity of the isocyanate in a defined ratio such that when the necessary remaining quantity of the polyol resin is added to the "pre-reacted" resin together with a tertiary amine catalyst and water as a blowing agent, the polymerization proceeds slowly enough to provide a stable foam body.

Whinnery, Jr., Leroy L.; Goods, Steven H.; Skala, Dawn M.; Henderson, Craig C.; Keifer, Patrick N.

2013-06-18T23:59:59.000Z

287

Coarse graining methods for spin net and spin foam models  

E-Print Network [OSTI]

We undertake first steps in making a class of discrete models of quantum gravity, spin foams, accessible to a large scale analysis by numerical and computational methods. In particular, we apply Migdal-Kadanoff and Tensor Network Renormalization schemes to spin net and spin foam models based on finite Abelian groups and introduce `cutoff models' to probe the fate of gauge symmetries under various such approximated renormalization group flows. For the Tensor Network Renormalization analysis, a new Gauss constraint preserving algorithm is introduced to improve numerical stability and aid physical interpretation. We also describe the fixed point structure and establish an equivalence of certain models.

Bianca Dittrich; Frank C. Eckert; Mercedes Martin-Benito

2011-09-22T23:59:59.000Z

288

Electrical conductivity of dispersions: from dry foams to dilute suspensions  

E-Print Network [OSTI]

We present new data for the electrical conductivity of foams in which the liquid fraction ranges from two to eighty percent. We compare with a comprehensive collection of prior data, and we model all results with simple empirical formul\\ae. We achieve a unified description that applies equally to dry foams and emulsions, where the droplets are highly compressed, as well as to dilute suspensions of spherical particles, where the particle separation is large. In the former limit, Lemlich's result is recovered; in the latter limit, Maxwell's result is recovered.

K. Feitosa; S. Marze; A. Saint-Jalmes; D. J. Durian

2005-07-18T23:59:59.000Z

289

Compound cast product and method for producing a compound cast product  

DOE Patents [OSTI]

A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52). The first and second molten materials (37, 38) are injected into the mold cavity (16) by the injectors (24) acting against the force of gravity. The injectors (24) are positioned such that the first and second molten materials (37, 38) are injected into different areas of the mold cavity (16). The molten materials (37, 38) are allowed to solidify and the resulting compound cast product is removed from the mold cavity (16).

Meyer, Thomas N. (3987 Murray Highlands Cir., Murrysville, PA 15668-1747); Viswanathan, Srinath (1104 Albermarle La., Knoxville, TN 37923)

2002-09-17T23:59:59.000Z

290

Deformation Behavior of Nanoporous Metals  

SciTech Connect (OSTI)

Nanoporous open-cell foams are a rapidly growing class of high-porosity materials (porosity {ge} 70%). The research in this field is driven by the desire to create functional materials with unique physical, chemical and mechanical properties where the material properties emerge from both morphology and the material itself. An example is the development of nanoporous metallic materials for photonic and plasmonic applications which has recently attracted much interest. The general strategy is to take advantage of various size effects to introduce novel properties. These size effects arise from confinement of the material by pores and ligaments, and can range from electromagnetic resonances to length scale effects in plasticity. In this chapter we will focus on the mechanical properties of low density nanoporous metals and how these properties are affected by length scale effects and bonding characteristics. A thorough understanding of the mechanical behavior will open the door to further improve and fine-tune the mechanical properties of these sometimes very delicate materials, and thus will be crucial for integrating nanoporous metals into products. Cellular solids with pore sizes above 1 micron have been the subject of intense research for many years, and various scaling relations describing the mechanical properties have been developed.[4] In general, it has been found that the most important parameter in controlling their mechanical properties is the relative density, that is, the density of the foam divided by that of solid from which the foam is made. Other factors include the mechanical properties of the solid material and the foam morphology such as ligament shape and connectivity. The characteristic internal length scale of the structure as determined by pores and ligaments, on the other hand, usually has only little effect on the mechanical properties. This changes at the submicron length scale where the surface-to-volume ratio becomes large and the effect of free surfaces can no longer be neglected. As the material becomes more and more constraint by the presence of free surfaces, length scale effects on plasticity become more and more important and bulk properties can no longer be used to describe the material properties. Even the elastic properties may be affected as the reduced coordination of surface atoms and the concomitant redistribution of electrons may soften or stiffen the material. If, and to what extend, such length scale effects control the mechanical behavior of nanoporous materials depends strongly on the material and the characteristic length scale associated with its plastic deformation. For example, ductile materials such as metals which deform via dislocation-mediated processes can be expected to exhibit pronounced length scale effects in the sub-micron regime where free surfaces start to constrain efficient dislocation multiplication. In this chapter we will limit our discussion to our own area of expertise which is the mechanical behavior of nanoporous open-cell gold foams as a typical example of nanoporous metal foams. Throughout this chapter we will review our current understanding of the mechanical properties of nanoporous open-cell foams including both experimental and theoretical studies.

Biener, J; Hodge, A M; Hamza, A V

2007-11-28T23:59:59.000Z

291

The Athlit ra: Classical and Hellenistic bronze casting  

E-Print Network [OSTI]

of Classical and Hellenistic bronze casting technology. Through the use of advanced analytical techniques and careful visual examination, the current study re-evaluates the technology employed in casting the Athlit ram. Newly gathered data, complemented...

Oron, Asaf

2001-01-01T23:59:59.000Z

292

aqueous tape casting: Topics by E-print Network  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

K; Zioutas, Konstantin; 10.1103PhysRevLett.94.121301 2005-01-01 397 The CERN Axion Solar Telescope (CAST): status and prospects Astrophysics (arXiv) Summary: The CAST...

293

E-Print Network 3.0 - a356 solidification cast Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Mathematics 10 Capabilities and Integration Potential of Current Casting Design Software Summary: and engineering information, simulation of the casting process...

294

Development of Foamed Emulsion Bioreactor for Air Pollution Control  

E-Print Network [OSTI]

Development of Foamed Emulsion Bioreactor for Air Pollution Control Eunsung Kan, Marc A. Deshusses: 10.1002/bit.10767 Abstract: A new type of bioreactor for air pollution con- trol has been developed. The new process relies on an organic-phase emulsion and actively growing pollutant- degrading

295

Mechanistic Foam Flow Simulation in Heterogeneous and Multidimensional Porous Media  

E-Print Network [OSTI]

-scale simulation is a vital component of the engineering and economic evaluation of any enhanced oil recovery (EOR Copyright 1997, Society of Petroleum Engineers, Inc. Received for review, April 24, 1997 Revised, July 23 generation, and foam propagation in rock formations. Efficient application and evaluation of candidates

Patzek, Tadeusz W.

296

Quasistatic rheology of foams II. Continuous shear flow  

E-Print Network [OSTI]

and numerically. We extract, from the images of the sheared foam, the plastic flow profiles and the modifications AND GEORGES DEBREGEAS2 1 Division of Engineering and Applied Sciences, Harvard University, Pierce Hall, 29 in the temporal and spatial correlations of the plastic events. The spa- tial fluctuations of the static stress

297

Modeling of Reoxidation Inclusion Formation During Filling of Steel Castings  

E-Print Network [OSTI]

1 Modeling of Reoxidation Inclusion Formation During Filling of Steel Castings Kent D. Carlson cycle of inclusions during the filling of steel castings. There are two ways that inclusions can the final location and characteristics of reoxidation inclusions in steel castings. Carlson, K

Beckermann, Christoph

298

Effect of Shrinkage on Service Performance of Steel Castings  

E-Print Network [OSTI]

Effect of Shrinkage on Service Performance of Steel Castings Richard Hardin and Christoph An overview of the objectives and progress made by the "Integrated Design of Steel Castings for Service service performance of steel castings with porosity are reviewed. Structural performance predictions

Beckermann, Christoph

299

Simulation of Reoxidation Inclusion Formation in Steel Casting  

E-Print Network [OSTI]

Simulation of Reoxidation Inclusion Formation in Steel Casting Antonio J. Melendez, Kent D. Carlson the formation of reoxidation inclusions in carbon and low-alloy steel castings. A model is developed are conducted using radiographs of cast steel weld plates. The limit of resolution in the radiographs is about 1

Beckermann, Christoph

300

Industrial motivations: Conceptual Automotive Styling Tools (CAST)  

E-Print Network [OSTI]

Industrial motivations: Conceptual Automotive Styling Tools (CAST) Karan Singh #12;Conceptual. · What makes automotive design unique. · Existing modeling trends. · A proposed workflow for conceptual automotive design. #12;Conceptual design desirables · Abstraction from underlying surface math. · Invite

Toronto, University of

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


301

Cast Stainless Steel Ferrite and Grain Structure  

SciTech Connect (OSTI)

In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

2012-09-01T23:59:59.000Z

302

Continuous Casting Consortium Report to POSCO  

E-Print Network [OSTI]

in Fig. 2, the gas fuel (such as propane C3H8) and oxygen leaving the torch combust into a high of the heat is transported away through radiation and advection with the combustion gas and the rest- 1 - Continuous Casting Consortium Report to POSCO Modeling Steel Slab Heat Transfer During

Thomas, Brian G.

303

Synthesis and casting of a lithium-bismuth compound for an ion-replacement electrorefiner.  

SciTech Connect (OSTI)

The intermetallic compound Li{sub 3}Bi played an integral part in the demonstration of an ion replacement electrorefining method developed at Argonne National Laboratory. The Li{sub 3}Bi compound was generated in a tilt-pour casting furnace using high-purity lithium and bismuth metals as the initial charge. At first, small-scale ({approximately}20 g) experiments were conducted to determine the materials synthesis parameters. In the end, four larger-scale castings (500 g to 1250 g) were completed in a tantalum crucible. The metals were heated slowly to melt the charge, and the formation reaction proceeded vigorously above the melting point of bismuth ({approximately}270 C). For the large-scale melts, the furnace power was temporarily turned off at this point. After several minutes, the tantalum crucible stopped glowing, and the furnace power was turned on. The temperature was then increased to {approximately}1200 C to melt and homogenize the compound, and liquid Li{sub 3}Bi was cast into cold stainless steel molds. Approximately 3.7 kg of Li{sub 3}Bi was generated by this method.

McDeavitt, S. M.

1998-11-23T23:59:59.000Z

304

Note and calculations concerning elastic dilatancy in 2D glass-glass liquid foams Francois Molino, Pierre Rognon, and Cyprien Gay  

E-Print Network [OSTI]

Note and calculations concerning elastic dilatancy in 2D glass-glass liquid foams Fran¬łcois Molino 30, 2010) When deformed, liquid foams tend to raise their liquid contents like immersed granular dilatancy in 3D foams and in very dry foams squeezed between two solid plates (2D GG foams). Here, we

Paris-Sud XI, Université de

305

Solidification of Aluminum Alloys Edited by TMS (The Minerals, Metals & Materials Society), 2004  

E-Print Network [OSTI]

Solidification of Aluminum Alloys Edited by TMS (The Minerals, Metals & Materials Society), 2004 Modeling the Effects of Mold Topography on Aluminum Cast Surfaces Lijian Tan1 , Nicholas Zabaras1 1 14853, USA Keywords: Aluminum Solidification; Mold topography; Cast Surfaces Abstract The air

Zabaras, Nicholas J.

306

Solar axion search with the CAST experiment  

E-Print Network [OSTI]

The CAST (CERN Axion Solar Telescope) experiment is searching for solar axions by their conversion into photons inside the magnet pipe of an LHC dipole. The analysis of the data recorded during the first phase of the experiment with vacuum in the magnet pipes has resulted in the most restrictive experimental limit on the coupling constant of axions to photons. In the second phase, CAST is operating with a buffer gas inside the magnet pipes in order to extent the sensitivity of the experiment to higher axion masses. We will present the first results on the $^{4}{\\rm He}$ data taking as well as the system upgrades that have been operated in the last year in order to adapt the experiment for the $^{3}{\\rm He}$ data taking. Expected sensitivities on the coupling constant of axions to photons will be given for the recent $^{3}{\\rm He}$ run just started in March 2008.

CAST Collaboration; E. Arik; S. Aune; D. Autiero; K. Barth; A. Belov; B. BeltrŠn; S. Borghi; F. S. Boydag; H. Bršuninger; G. Cantatore; J. M. Carmona; S. A. Cetin; J. I. Collar; T. Dafni; M. Davenport; L. Di Lella; O. B. Dogan; C. Eleftheriadis; N. Elias; G. Fanourakis; E. Ferrer-Ribas; H. Fischer; J. Franz; J. GalŠn; E. Gazis; T. Geralis; I. Giomataris; S. Gninenko; H. Gůmez; M. Hasinoff; F. H. Heinsius; I. Hikmet; D. H. H. Hoffmann; I. G. Irastorza; J. Jacoby; K. Jakov?i?; D. Kang; T. Karageorgopoulou; M. Karuza; K. KŲnigsmann; R. Kotthaus; M. Kr?mar; K. Kousouris; M. Kuster; B. Laki?; C. Lasseur; A. Liolios; A. Ljubi?i?; V. Lozza; G. Lutz; G. Luzůn; D. Miller; J. Morales; T. Niinikoski; A. Nordt; A. Ortiz; T. Papaevangelou; M. J. Pivovaroff; A. Placci; G. Raiteri; G. Raffelt; H. Riege; A. RodrŪguez; J. Ruz; I. Savvidis; Y. Semertzidis; P. Serpico; S. K. Solanki; R. Soufli; L. Stewart; M. Tsagri; K. van Bibber; J5D. Villar; J. Vogel; L. Walckiers; K. Zioutas

2008-10-10T23:59:59.000Z

307

Phase Transformation in Cast Superaustenitic Stainless Steels  

SciTech Connect (OSTI)

Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

Nathaniel Steven Lee Phillips

2006-12-12T23:59:59.000Z

308

Process for slip casting textured tubular structures  

DOE Patents [OSTI]

A process for centrifugal slip casting a textured hollow tube. A slip made up of a carrier fluid and a suspended powder is introduced into a porous mold which is rotated at a speed sufficient to create a centrifugal force that forces the slip radially outward toward the inner surface of the mold. The suspended powder, which is formed of particles having large dimensional aspect ratios such as particles of superconductive BSCCO, settles in a textured fashion radially outward toward the mold surface. The carrier fluid of the slip passes by capillary action radially outward around the settled particles and into the absorbent mold. A layer of mold release material is preferably centrifugally slip cast to cover the mold inner surface prior to the introduction of the BSCCO slip, and the mold release layer facilitates removal of the BSCCO greenbody from the mold without fracturing.

Steinlage, Greg A. (West Lafayette, IN); Trumble, Kevin P. (West Lafayette, IN); Bowman, Keith J. (West Lafayette, IN)

2002-01-01T23:59:59.000Z

309

Thin Wall Cast Iron: Phase II  

SciTech Connect (OSTI)

The development of thin-wall technology allows the designers of energy consuming equipment to select the most appropriate material based on cost/material properties considerations, and not solely on density. The technology developed in this research project will permit the designers working for the automotive industry to make a better informed choice between competing materials and thin wall cast iron, thus decreasing the overall cost of the automobile.

Doru M. Stefanescu

2005-07-21T23:59:59.000Z

310

CO/sub 2/ foam flooding performance vs. rock wettability  

SciTech Connect (OSTI)

CO/sub 2/ flooding projects have shown large potential for oil recovery, but in many cases the volumetric sweep efficiency is greatly limited by gravity tonguing and/or viscous fingering. To reduce these effects foam could be used as an alternative to WAG CO/sub 2/ injection. Experiments on the CO/sub 2/ foam process were conducted in a 1/4 5-spot reservoir model in order to investigate the effect of rock wetting state and total CO/sub 2/ slug size on secondary and tertiary extra-oil recovery. Laboratory model results show that the process is more successful in an oil-wet medium than in a water-wet medium due to larger surfactant adsorption in the water-wet medium. Also, requirements for optimal CO/sub 2/ slug size are smaller than in the WAG process, with larger extra oil recovery for both secondary and tertiary floods.

Lescure, B.M.; Claridge, E.L.

1986-01-01T23:59:59.000Z

311

Effects of quantum space time foam in the neutrino sector  

E-Print Network [OSTI]

We discuss violations of CPT and quantum mechanics due to interactions of neutrinos with space-time quantum foam. Neutrinoless double beta decay and oscillations of neutrinos from astrophysical sources (supernovae, active galactic nuclei) are analysed. It is found that the propagation distance is the crucial quantity entering any bounds on EHNS parameters. Thus, while the bounds from neutrinoless double beta decay are not significant, the data of the supernova 1987a imply a bound being several orders of magnitude more stringent than the ones known from the literature. Even more stringent limits may be obtained from the investigation of neutrino oscillations from active galactic nuclei sources, which have an impressive potential for the search of quantum foam interactions in the neutrino sector.

H. V. Klapdor-Kleingrothaus; H. Pšs; U. Sarkar

2000-07-05T23:59:59.000Z

312

CAST: An Inspiring Axion Helioscope ala Sikivie  

SciTech Connect (OSTI)

CAST is a data taking axion helioscope using a recycled LHC test magnet, CERN's detector technology and cryogenics expertise. An imaging X-ray telescope improves substantially the detection sensitivity and axion-ID. Massive axion-like particles of the Kaluza-Klein type were first introduced to explain the paradox of the hot corona, which is even hotter at locations overlying magnetic spots. This is suggesting that the CAST detection principle might be at work there, but being somehow modified and performing better. Remarkably, the density profile of the Sun allows for resonance crossing (m{sub axion}c{sup 2{approx_equal}}h{omega}{sub plasma}), which axion helioscopes are aiming to reach. The restless Sun favours this occasionally even further. Then, such processes can give rise to a chimera of converted axions or the like, making the Sun appear, within known physics, as mysterious and unpredictable as it is. CAST axion limits were used to conclude also for the hidden sector paraphotons. This is then suggestive for novel helioscopes for exotica like paraphotons, chameleons, etc. Pierre Sikivie's pioneering idea was to use a magnetic field as a catalyst to transform particles from the dark sector to ours, and vice versa.

Zioutas, K.; Anastassopoulos, V. [University of Patras, Patras (Greece); Tsagri, M. [University of Patras, Patras (Greece); CERN, 1211 Geneve 23 (Switzerland); Semertzidis, Y. [Brookhaven National Laboratory, Upton, NY (United States); Papaevangelou, T. [IRFU, Centre d'Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

2010-08-30T23:59:59.000Z

313

Carbon foam characterization: sandwich flexure, tensile and shear response  

E-Print Network [OSTI]

pitches. More recently, new manufacturing developments have been made at Oakridge National Laboratory (ORNL) [4,5]. Changes in the manufacturing process have led to enhancement of certain thermal properties, and are leading the way to use of carbon foam.... As the material becomes more available to industry, the list of potential applications will continue to grow; however, there are some promising potential applications currently under development. ORNL is currently investigating and applying the unique thermal...

Sarzynski, Melanie Diane

2004-09-30T23:59:59.000Z

314

Comments on Cahill's Quantum Foam Inflow Theory of Gravity  

E-Print Network [OSTI]

We reveal an underlying flaw in Reginald T. Cahill's recently promoted quantum foam inflow theory of gravity. It appears to arise from a confusion of the idea of the Galilean invariance of the acceleration of an individual flow with what is obtained as an acceleration when a homogeneous flow is superposed with an inhomogeneous flow. We also point out that the General Relativistic covering theory he creates by substituting a generalized Painleve-Gullstrand metric into Einstein's field equations leads to absurd results.

T. D. Martin

2004-07-20T23:59:59.000Z

315

Low-density hydrocarbon foams for laser fusion targets: Progress report, 1987  

SciTech Connect (OSTI)

This report describes progress made in the development of direct-drive hydrocarbon foam targets for laser inertial confinement fusion during 1987. The foam materials are polystyrene, resorcinol-formaldehyde, carbonized resorcinol-formaldehyde, and cellulose acetate. The processes for making the foams, their properties, characterization techniques, and the relationship of their properties to target specifications are presented. Progress in the creation and testing of prototype targets is also described.

Haendler, B.L.; Buckley, S.R.; Chen, C.; Cook, A.R.; Cook, R.C.; Hair, L.M.; Kong, F.M.; Kramer, H.D.; Letts, S.A.; Overturf, G.E. III

1988-06-01T23:59:59.000Z

316

Explosively driven low-density foams and powders  

SciTech Connect (OSTI)

Hollow RX-08HD cylindrical charges were loaded with boron and PTFE, in the form of low-bulk density powders or powders dispersed in a rigid foam matrix. Each charge was initiated by a Comp B booster at one end, producing a detonation wave propagating down the length of the cylinder, crushing the foam or bulk powder and collapsing the void spaces. The PdV work done in crushing the material heated it to high temperatures, expelling it in a high velocity fluid jet. In the case of boron particles supported in foam, framing camera photos, temperature measurements, and aluminum witness plates suggest that the boron was completely vaporized by the crush wave and that the boron vapor turbulently mixed with and burned in the surrounding air. In the case of PTFE powder, X-ray photoelectron spectroscopy of residues recovered from fragments of a granite target slab suggest that heating was sufficient to dissociate the PTFE to carbon vapor and molecular fluorine which reacted with the quartz and aluminum silicates in the granite to form aluminum oxide and mineral fluoride compounds.

Viecelli, James A. (Orinda, CA); Wood, Lowell L. (Simi Valley, CA); Ishikawa, Muriel Y. (Livermore, CA); Nuckolls, John H. (Danville, CA); Pagoria, Phillip F. (Livermore, CA)

2010-05-04T23:59:59.000Z

317

Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology  

SciTech Connect (OSTI)

The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300įC. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300įC. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

Weiss, David C. [Eck Industreis, Inc.] [Eck Industreis, Inc.; Gegal, Gerald A.

2014-04-15T23:59:59.000Z

318

Microsoft Word - NETL-TRS-2-2013_Foamed Cement_20140124.docx  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Ultimately, this research will provide industry the knowledge to ensure long-term well integrity and safe operation of wells in which foamed cements are used. Computed...

319

Thermal Characterization of Graphitic Carbon Foams for Use in Thermal Storage Applications.  

E-Print Network [OSTI]

?? Highly conductive graphitic foams are currently being studied for use as thermal conductivity enhancers (TCEs) in thermal energy storage (TES) systems. TES systems storeÖ (more)

Drummond, Kevin P.

2012-01-01T23:59:59.000Z

320

E-Print Network 3.0 - aluminium foam manufacturing Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Science and Metallurgy, Composites and Coatings Group Collection: Materials Science 5 Fracture and microstructure of open-cell aluminium foam1 Summary: 47 Chapter 5 Fracture and...

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


321

E-Print Network 3.0 - aqueous foam flow Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

at Los Angeles Collection: Physics 15 Self-Similar Collapse of Stationary Bulk Foams Tad W. Patzek Summary: preformed during the initial steady- state countercurrent flow of...

322

Pitch-based carbon foam heat sink with phase change material  

DOE Patents [OSTI]

A process for producing a carbon foam heat sink is disclosed which obviates the need for conventional oxidative stabilization. The process employs mesophase or isotropic pitch and a simplified process using a single mold. The foam has a relatively uniform distribution of pore sizes and a highly aligned graphic structure in the struts. The foam material can be made into a composite which is useful in high temperature sandwich panels for both thermal and structural applications. The foam is encased and filled with a phase change material to provide a very efficient heat sink device.

Klett, James W. (Knoxville, TN); Burchell, Timothy D. (Oak Ridge, TN)

2002-01-01T23:59:59.000Z

323

Pitch-based carbon foam heat sink with phase change material  

DOE Patents [OSTI]

A process for producing a carbon foam heat sink is disclosed which obviates the need for conventional oxidative stabilization. The process employs mesophase or isotropic pitch and a simplified process using a single mold. The foam has a relatively uniform distribution of pore sizes and a highly aligned graphic structure in the struts. The foam material can be made into a composite which is useful in high temperature sandwich panels for both thermal and structural applications. The foam is encased and filled with a phase change material to provide a very efficient heat sink device.

Klett, James W. (Knoxville, TN); Burchell, Timothy D. (Oak Ridge, TN)

2000-01-01T23:59:59.000Z

324

Synthesis of Mesocellular Silica Foams with Tunable Window and Cell Dimensions  

E-Print Network [OSTI]

Polystyrene microspheres coated with cationic surfactants are easily prepared by micro- emulsion templates. These silica foams resemble dense aerogels. Introduction Because of their greatly enhanced pore

Yang, Peidong

325

The use of coated micropowders to reduce radiation heat transfer in foam insulation  

E-Print Network [OSTI]

Polyurethane foam is the most effective insulation currently available for buildings. Chlorofluorocarbon (CFC) blowing agents, which have low thermal conductivities, contribute highly to the effectiveness of this insulation. ...

Marge, Arlene Lanciani

1991-01-01T23:59:59.000Z

326

Cast Stone Formulation At Higher Sodium Concentrations  

SciTech Connect (OSTI)

A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leachability indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the l

Fox, K. M.; Roberts, K. A.; Edwards, T. B.

2014-02-28T23:59:59.000Z

327

Cast Stone Formulation At Higher Sodium Concentrations  

SciTech Connect (OSTI)

A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leach indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the limited

Fox, K. M.; Roberts, K. A.; Edwards, T. B.

2013-09-17T23:59:59.000Z

328

Cast Stone Formulation At Higher Sodium Concentrations  

SciTech Connect (OSTI)

A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leach indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the limited

Fox, K. M.; Edwards, T. A.; Roberts, K. B.

2013-10-02T23:59:59.000Z

329

Virtual Aluminum Castings An Industrial Application of Integrated...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Virtual Aluminum Castings An Industrial Application of Integrated Computational Materials Engineering Home Author: J. Allison, M. Li, C. Wolverton, X. Su Year: 2006 Abstract: The...

330

AMD 405: Improved Automotive Suspension Components Cast with...  

Broader source: Energy.gov (indexed) [DOE]

to cast as it is sensitive to cooling rate and is susceptible to hot tearing. Stress Corrosion Cracking (SCC) and Heat Treatment Evaluate new, quicker, alternative methods for...

331

Development of Integrated Die Casting Process for Large Thin...  

Broader source: Energy.gov (indexed) [DOE]

Integrated Die Casting Process for Large Thin-Wall Magnesium Applications Enabling Production of Lightweight Magnesium Parts for Near-Term Automotive Applications, April 2013...

332

Ultra Large Castings for Lightweight Vehicle Structures ?AMD...  

Broader source: Energy.gov (indexed) [DOE]

for reduced investment cost in tooling and dies - Demonstrate improved energy absorption. USAMP AMD 406 Ultra Large Castings for Lightweight Vehicle Structures...

333

Final Report: Use of Graphite Foam as a Thermal Performance Enhancement of Heavy Hybrid Propulsion Systems  

SciTech Connect (OSTI)

Oak Ridge National Laboratory's graphite foam has the potential to be used as a heat exchanger for the Army's Future Combat System Manned Ground Vehicle and thus has the potential to improve its thermal performance. The computational fluid dynamics (CFD) program FLOW3D was used to develop a new CFD model for the graphite foam to be used in the development of a proper heat exchanger. The program was calibrated by first measuring the properties of the solid foams and determining the parameters to be used in the CFD model. Then the model was used to predict within 5% error the performance of finned foam heat sinks. In addition, the f factors and j factors commonly used to predict pressure drop and heat transfer were calculated for both the solid and finned structures. There was some evidence that corrugating the foams would yield higher j/f ratios than state of the art heat exchangers, confirming previously measured data. Because the results show that the CFD model was validated, it is recommended that the funding for Phases 2 through 5 be approved for the design of both the finned heat exchanger using tubes and round fin structures and the solid foam design using corrugated foams. It was found that the new CFD model using FLOW3D can predict both solid foam heat transfer and finned foam heat transfer with the validated model parameters. In addition, it was found that the finned foam structures exhibited j/f ratios that indicate that significant heat transfer is occurring within the fin structures due to aerodynamically induced flow, which is not present in solid aluminum fin structures. It is possible that the foam surfaces can act as turbulators that increase heat transfer without affecting pressure drop, like the vortex generators seen in state of the art heat exchangers. These numbers indicate that the foam can be engineered into an excellent heat exchanger. It was also found that corrugating the solid foams would increase the j/f ratio dramatically, allowing the solid foams to compete directly with standard heat exchangers. Although corrugated L1 foam samples have not been produced (attempts are under way), it is possible that their j/f ratio can be even higher than those of the finned structures.

Klett, James William [ORNL; Conklin, Jim [ORNL

2011-06-01T23:59:59.000Z

334

Foaming of E-Glass II (Report for G Plus Project for PPG)  

SciTech Connect (OSTI)

In a previous study, the effect of the furnace atmosphere on E glass foaming was investigated with the specific goal to understand the impact of increased water content on foaming in oxy-fired furnaces. The present study extended the previous study and focused on the effect of glass batch chemical composition on E-glass foaming. The present study also included reruns of foam tests performed in a previous study, which resulted in the same trend: the foaming extent increased nearly linearly with the heating rate and no foam was produced when CO2 + 55% H2O atmosphere was introduced at 300įC. It was shown that the lack of foaming in the test with CO2 + 55% H2O atmosphere introduced at 300įC was caused by a loss of sulfate at T <1250įC because of higher water content at the early stages of melting. The tests with new batches in the present study showed that replacing quicklime with limestone tend to decrease foaming, possibly caused by increased sulfate loss during early stages of melting in the batch with limestone. The batches where Na2SO4 was replaced with NaNO3, NaNO3 + CeO2, or CeO2, produced only very limited foaming regardless of the replacing components. As expected, the foaming extent increased as the sulfate content in the batch increased. The results of the present study suggest that foaming can be reduced by using limestone over quicklime and by decreasing the sulfate addition to a minimum required for refining.

Kim, Dong-Sang; Portch, Matthew P.; Matyas, Josef; Hrma, Pavel R.; Pilon, Laurent

2005-09-23T23:59:59.000Z

335

Method of making metal matrix composites reinforced with ceramic particulates  

DOE Patents [OSTI]

Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys.

Cornie, James A. (North Chelmsford, MA); Kattamis, Theodoulos (Watertown, MA); Chambers, Brent V. (Cambridge, MA); Bond, Bruce E. (Bedford, MA); Varela, Raul H. (Canton, MA)

1989-01-01T23:59:59.000Z

336

Method of making metal matrix composites reinforced with ceramic particulates  

DOE Patents [OSTI]

Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys. 2 figs.

Cornie, J.A.; Kattamis, T.; Chambers, B.V.; Bond, B.E.; Varela, R.H.

1989-08-01T23:59:59.000Z

337

Effects of surfactants on the microstructure of porous ceramic scaffolds fabricated by foaming for bone tissue engineering  

SciTech Connect (OSTI)

A porous scaffold comprising a {beta}-tricalcium phosphate matrix and bioactive glass powders was fabricated by foaming method and the effects of surfactants as foaming agent on microstructure of scaffolds were investigated. Foaming capacity and foam stability of different surfactants in water firstly were carried out to evaluate their foam properties. The porous structure and pore size distribution of the scaffolds were systematically characterized by scanning electron microscopy (SEM) and an optical microscopy connected to an image analyzer. The results showed that the foam stability of surfactant has more remarkable influence on their microstructure such as pore shape, size and interconnectivity than the foaming ability of one. Porous scaffolds fabricated using nonionic surfactant Tween 80 with large foam stability exhibited higher open and total porosities, and fully interconnected porous structure with a pore size of 750-850 {mu}m.

Wang Xi, E-mail: nano-sun@hotmail.com [College of Chemistry and Chemical Engineering, Central South University, Lushan Road South, Changsha, Hunan 410083 (China); Ruan Jianming [State Key Laboratory for Powder Metallurgy, Central South University, Changsha 410083 (China); Chen Qiyuan [College of Chemistry and Chemical Engineering, Central South University, Lushan Road South, Changsha, Hunan 410083 (China)

2009-06-03T23:59:59.000Z

338

Assessment of Computer Simulation Software and Process Data for High Pressure Die Casting of Magnesium  

SciTech Connect (OSTI)

Computer software for the numerical simulation of solidification and mold filling is an effective design tool for cast structural automotive magnesium components. A review of commercial software capabilities and their validation procedures was conducted. Aside form the software assessment, the program addressed five main areas: lubricant degradation, lubricant application, gate atomization, and heat transfer at metal mold interfaces. A test stand for lubricant application was designed. A sensor was used for the direct measurement of heat fluxes during lubricant application and casting solidification in graphite molds. Spray experiments were conducted using pure deionized water and commercial die lubricants. The results show that the sensor can be used with confidence for measuring heat fluxes under conditions specific to the die lube application. The data on heat flux was presented in forms suitable for use in HPDC simulation software. Severe jet breakup and atomization phenomena are likely to occur due to high gate velocities in HPDC. As a result of gate atomization, droplet flow affects the mold filling pattern, air entrapment, skin formation, and ensuing defects. Warm water analogue dies were designed for obtaining experimental data on mold filling phenomena. Data on break-up jet length, break-up pattern, velocities, and droplet size distribution were obtained experimentally and was used to develop correlations for jet break-up phenomena specific to die casting gate configurations.

Sabau, Adrian S [ORNL; Hatfield, Edward C [ORNL; Dinwiddie, Ralph Barton [ORNL; Kuwana, Kazunori [University of Kentucky; Viti, Valerio [University of Kentucky, Lexington; Hassan, Mohamed I [University of Kentucky, Lexington; Saito, Kozo [University of Kentucky

2007-09-01T23:59:59.000Z

339

Phase Transformations in Cast Duplex Stainless Steels  

SciTech Connect (OSTI)

Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

Yoon-Jun Kim

2004-12-19T23:59:59.000Z

340

Continuation of Crosscutting Technology Development at Cast  

SciTech Connect (OSTI)

This Final Technical Report describes progress made on the sub-projects awarded in the Cooperative Agreement DE-FC26-05NT42457: Continuation of Crosscutting Technology Development at Center for Advanced Separation Technologies (CAST). The final reports for each sub-project are attached in the appendix. Much of the research to be conducted with Cooperative Agreement funds will be longer-term, high-risk, basic research and will be carried out in five broad areas: a) Solid-solid separation b) Solid-liquid separation c) Chemical/Biological Extraction d) Modeling and Control, and e) Environmental Control.

Yoon, Roe-Hoan

2012-03-31T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


341

The Effect of Applied Pressure During Feeding of Critical Cast Aluminum Alloy Components With Particular Reference to Fatigue Resistance  

SciTech Connect (OSTI)

the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification time, and its location together with any external pressure that might be applied at the riser.

J.T. Berry; R. Luck; B. Zhang; R.P. Taylor

2003-06-30T23:59:59.000Z

342

Thermal degradation of new and aged urethane foam and epon 826 epoxy.  

SciTech Connect (OSTI)

Thermal desorption spectroscopy was used to monitor the decomposition as a function of temperature for the foam and epoxy as a function of temperature in the range of 60C to 170C. Samples were studied with one day holds at each of the studied temperatures. Both new (FoamN and EpoxyN) and aged (FoamP and EpoxyP) samples were studied. During these ~10 day experiments, the foam samples lost 11 to 13% of their weight and the EpoxyN lost 10% of its weight. The amount of weight lost was difficult to quantify for EpoxyP because of its inert filler. The onset of the appearance of organic degradation products from FoamP began at 110C. Similar products did not appear until 120C for FoamN, suggesting some effect of the previous decades of storage for FoamP. In the case of the epoxies, the corresponding temperatures were 120C for EpoxyP and 110C for EpoxyN. Suggestions for why the aged epoxy seems more stable than newer sample include the possibility of incomplete curing or differences in composition. Recommendation to limit use temperature to 90-100C for both epoxy and foam.

Kruizenga, Alan Michael; Mills, Bernice E.

2013-08-01T23:59:59.000Z

343

Polystyrene foam products equation of state as a function of porosity and fill gas  

SciTech Connect (OSTI)

An accurate EOS for polystyrene foam is necessary for analysis of numerous experiments in shock compression, inertial confinement fusion, and astrophysics. Plastic to gas ratios vary between various samples of foam, according to the density and cell-size of the foam. A matrix of compositions has been investigated, allowing prediction of foam response as a function of the plastic-to-air ratio. The EOS code CHEETAH allows participation of the air in the decomposition reaction of the foam. Differences between air-filled, Ar-blown, and CO{sub 2}-blown foams are investigated, to estimate the importance of allowing air to react with products of polystyrene decomposition. O{sub 2}-blown foams are included in some comparisons, to amplify any consequences of reaction with oxygen in air. He-blown foams are included in some comparisons, to provide an extremum of density. Product pressures are slightly higher for oxygen-containing fill gases than for non-oxygen-containing fill gases. Examination of product species indicates that CO{sub 2} decomposes at high temperatures.

Mulford, Roberta N [Los Alamos National Laboratory; Swift, Damian C [LLNL

2009-01-01T23:59:59.000Z

344

Liquid Foams D. Weaire, S.J. Cox and K. Brakke  

E-Print Network [OSTI]

is clumsy in English and it is elusive in French. The book is mainly based upon a series of papers of Foams (Weaire and Hutzler 1999) is a broad introduction, mostly con- centrating on liquid foams, close to the optimum for electrical or thermal conductivity (Durand et al. 2004). For other properties

Cox, Simon

345

Fracture enhanced in-situ foam remediation. Topical report, July 1995-December 1996  

SciTech Connect (OSTI)

The objective of this project was to determine the technical feasibility of soil fracturing as an enhancement to transportation of foam and foam-assisted site remediation. This project is part of an overall effort by the Gas Research Institute (GRI) to develop technologies for cost-effective, in-situ remediation of soils.

Chowdiah, P.; Misra, B.R.; Conrad, J.R.; Srivastava, V.J.

1997-06-01T23:59:59.000Z

346

Effect of Gas Diffusion on Mobility of Foam for Enhanced Oil Recovery Lars E. Nonnekes1  

E-Print Network [OSTI]

Effect of Gas Diffusion on Mobility of Foam for Enhanced Oil Recovery Lars E. Nonnekes1 Foam can improve the sweep efficiency of gas injected into oil reservoirs for enhanced oil recovery University William Richard Rossen Email: W.R.Rossen@tudelft.nl Abstract Transport of gas across

Cox, Simon

347

Foaming of E-Glass (Report for G Plus Project for PPG)  

SciTech Connect (OSTI)

The behavior of foams generated in the crucible melts was investigated to study the effect of furnace atmosphere on E-glass foaming, specifically focused on its water content to understand the effect of oxy-firing. A quartz-crucible furnace equipped with video recording was used to observe the behavior and to evaluate stability of foams generated from the PPG E-glass under various atmospheres. The present study preliminarily concluded that the higher foaming in oxy-fired furnace compared to air-fired is caused by the effect of water on early sulfate decomposition, promoting more efficient refining gas generation from sulfate (known as ''dilution effect''), not by the effect of humidity on foam lamella stability. A plausible explanation for the difference between soda-lime glass and E-glass in the end result of the dilution effect on glass refining and foaming is presented. A preliminary experiment on the effect of heating rate also suggests that thermal history of glass melting can be a major factor in the rate of E-glass foaming. Approaches to develop the methods to reduce foaming in oxy-fired furnace are recommended.

Kim, Dong-Sang; Hrma, Pavel R.; Pilon, Laurent; Dutton, Bryan C.

2004-04-19T23:59:59.000Z

348

JOURNAL OF MATERIALS SCIENCE 34 (1999) 637 644 Cell nucleation in solid-state polymeric foams  

E-Print Network [OSTI]

JOURNAL OF MATERIALS SCIENCE 34 (1999) 637­ 644 Cell nucleation in solid-state polymeric foams-mail: holl@u.washington.edu The mechanism for nucleation phenomenon in solid-state microcellular foams. The nucleation phenomenon is thermally activated at the effective glass transition temperature of the gas

Kumar, Vipin

349

Control of the specific growth rate of Bacillus subtilis for the production of biosurfactant lipopeptides in bioreactors with foam  

E-Print Network [OSTI]

]. However, the foam also entraps some biomass quantity and consequently reduces the biomass quantity to extract it by foaming. The control law is designed to maintain a constant specific biomass growth rate of biomass induced by the foaming. Previous experiments have provided a model of the process and values

Boyer, Edmond

350

Impact Strength of High Relative Density Solid State CO, Blown CPET Microcellular Foams Impact Strength of High Relative Density  

E-Print Network [OSTI]

is an increased glass transition temperature (T,), thus requiring higher foaming temperatures. Baldwin and SuhImpact Strength of High Relative Density Solid State CO, Blown CPET Microcellular Foams ImpactTerephthalate) Microcellular Foams Vipin KurnaW, Richard P Juntunena, and Chris Barlowb University of Washington, Seattle

Kumar, Vipin

351

Yield drag in a two-dimensional foam flow around a circular obstacle: Effect of liquid fraction  

E-Print Network [OSTI]

Yield drag in a two-dimensional foam flow around a circular obstacle: Effect of liquid fraction of foams around a circular obstacle within a long channel. In experiments, we confine the foam between liquid and glass surfaces. In simulations, we use a deterministic software, the Surface Evolver

Cox, Simon

352

Effect of furnace atmosphere on E-glass foaming Dong-Sang Kim a,*, Bryan C. Dutton b  

E-Print Network [OSTI]

Effect of furnace atmosphere on E-glass foaming Dong-Sang Kim a,*, Bryan C. Dutton b , Pavel R in revised form 21 August 2006 Abstract The effect of furnace atmosphere on E-glass foaming has been studied with the specific goal of understanding the impact of increased water content on foaming in oxy-fired furnaces. E-glass

Pilon, Laurent

353

Heat Treatment Procedure Qualification for Steel Castings  

SciTech Connect (OSTI)

The science of heat treatment has been well studied and is the basis from which existing specifications and practices for the heat treatment of steel castings have been developed. Although these existing specifications address the general needs of steel castings to be heat-treated, they do not take into account the variability in the parameters that govern the processes. The need for a heat treatment qualification procedure that accounts for this variability during heat treatment is an important step toward heat treatment quality assurance. The variability in temperatures within a heat treatment furnace is one such variable that a foundry has to contend with in its day-to-day activity. Though specifications indicate the temperatures at which a particular heat treatment has to be conducted, heat treatment specifications do not adequately account for all aspects of heat treatment quality assurance. The heat treatment qualification procedure will comprise of a robust set of rules and guidelines that ensure that foundries will still be able to operate within the set of constraints imposed on them by non-deterministic elements within the processes.

Professor Robert C. Voigt

2003-02-02T23:59:59.000Z

354

Spray Foam Exterior Insulation with Stand-Off Furring  

SciTech Connect (OSTI)

IBACOS, in collaboration with GreenHomes America, was contracted by the New York State Energy Research and Development Authority to research exterior wall insulation solutions. This research investigated cost-effective deep energy retrofit (DER) solutions for improving the building shell exterior while achieving a cost-reduction goal, including reduced labor costs to reach a 50/50 split between material and labor. The strategies included exterior wall insulation plus energy upgrades as needed in the attic, mechanical and ventilation systems, and basement band joist, walls, and floors. The work can be integrated with other home improvements such as siding or window replacement. This strategy minimizes physical connections to existing wall studs, encapsulates existing siding materials (including lead paint) with spray foam, and creates a vented rain screen assembly to promote drying. GreenHomes America applied construction details created by IBACOS to a test home. 2x4 framing members were attached to the wall at band joists and top plates using 'L' clips, with spray foam insulating the wall after framing was installed. Windows were installed simultaneously with the framing, including extension jambs. The use of clips in specific areas provided the best strength potential, and 'picture framing' the spray foam held the 2x4s in place. Short-term testing was performed at this house, with monitoring equipment installed for long-term testing. Testing measurements will be provided in a later report, as well as utility impact (before and after), costs (labor and materials), construction time, standard specifications, and analysis for the exterior wall insulation strategy.

Herk, A.; Baker, R.; Prahl, D.

2014-03-01T23:59:59.000Z

355

Drag coefficient for the air-sea exchange: foam impact in hurricane conditions  

E-Print Network [OSTI]

A physical model is proposed for the estimation of the foam impact on the variation of the effective drag coefficient, C_d, with reference to the wind speed U10 in stormy and hurricane conditions. In the present model C_d is approximated by partitioning the sea surface into foam-covered and foam-free areas. Based on the available optical and radiometric measurements of the fractional foam coverage and the characteristic roughness of the sea-surface in the saturation limit of the foam coverage, the model yields the resulting dependence of C_d vs U10. This dependence is in fair agreement with that evaluated from field measurements of the vertical variation of the mean wind speed.

Golbraikh, Ephim

2014-01-01T23:59:59.000Z

356

ITP Metal Casting: Energy and Environmental Profile of the U.S. Metal  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-UpHeatMulti-Dimensionalthe U.S. Department ofIOWA1999) | Department2009Department

357

Corrosion-resistant Foamed Cements for Carbon Steels  

SciTech Connect (OSTI)

The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cementís curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and Ėtoughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS surfaces; 2) inhibiting the cathodic reactions at the corrosion site of CS; 3) extending the coverage of cement over CS surfaces; and, 4) improving the adherence of the cement to CS surfaces. Thus, the CSís corrosion rate of 176 milli inch/per year (mpy) for 1 wt% FA-foamed cement without AP was considerably reduced to 69 mpy by adding only 2 wt% AP. Addition of AP at 10 wt% further reduced this rate to less than 10 mpy.

Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

2012-12-01T23:59:59.000Z

358

Plasticity of sandwich beam withPlasticity of sandwich beam withPlasticity of sandwich beam withPlasticity of sandwich beam with metallic foam coremetallic foam coremetallic foam coremetallic foam core  

E-Print Network [OSTI]

Plasticity of sandwich beam withPlasticity of sandwich beam withPlasticity of sandwich beam withPlasticity-- · Plasticity of lightweight sandwich structures, 2006 --Plasticity of lightweight sandwich structures, 2006 --Plasticity of lightweight sandwich structures, 2006 --Plasticity of lightweight sandwich structures, 2006

Luo, Xiaoyu

359

Automatic 3D modeling of palatal plaster casts Marco Andreetto  

E-Print Network [OSTI]

Automatic 3D modeling of palatal plaster casts Marco Andreetto Dept. of Information Engineer-form surfaces of anatomi- cal interest. 1. Introduction Plaster models derived from palate's impressions. A data-base with the 3D models of the plaster casts, which could be called a "virtual gypsotheque", can

Abu-Mostafa, Yaser S.

360

Casting Porosity-Free Grain Refined Magnesium Alloys  

SciTech Connect (OSTI)

The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings.?

Schwam, David [Case Western Reserve University] [Case Western Reserve University

2013-08-12T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


361

Prediction of Reoxidation Inclusion Composition in Casting of Steel  

E-Print Network [OSTI]

Prediction of Reoxidation Inclusion Composition in Casting of Steel Liang Wang and Christoph ABSTRACT A model is developed to calculate the composition of reoxidation inclusions in steel casting. It is assumed that oxygen is continually absorbed by the steel during pouring. The software package Thermo

Beckermann, Christoph

362

Prediction of Reoxidation Inclusion Composition in Casting of Steel  

E-Print Network [OSTI]

Prediction of Reoxidation Inclusion Composition in Casting of Steel LIANG WANG and CHRISTOPH pouring of steel castings. The software package Thermo-Calc is used to obtain the inclusion phase fractions and compositions as a function of the temperature and oxygen content of the steel. Oxygen

Beckermann, Christoph

363

Grain Refinement of Permanent Mold Cast Copper Base Alloys  

SciTech Connect (OSTI)

Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

2005-04-01T23:59:59.000Z

364

Apparatus And Method For Producing Single Crystal Metallic Objects  

DOE Patents [OSTI]

A mold is provided for enabling casting of single crystal metallic articles including a part-defining cavity, a sorter passage positioned vertically beneath and in fluid communication with the part-defining cavity, and a seed cavity positioned vertically beneath and in fluid communication with the sorter passage. The sorter passage includes a shape suitable for encouraging a single crystal structure in solidifying molten metal. Additionally, a portion of the mold between the sorter passage and the part-defining cavity includes a notch for facilitating breakage of a cast article proximate the notch during thermal stress build-up, so as to prevent mold breakage or the inclusion of part defects.

Huang, Shyh-Chin (Latham, NY); Gigliotti, Jr., Michael Francis X. (Scotia, NY); Rutkowski, Stephen Francis (Duanesburg, NY); Petterson, Roger John (Fultonville, NY); Svec, Paul Steven (Scotia, NY)

2006-03-14T23:59:59.000Z

365

E-Print Network 3.0 - aluminum shape casting Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

knuckles... to the cast iron and cast ... Source: Fatemi, Ali - Department of Mechanical, Industrial and Manufacturing Engineering, University of Toledo Collection: Materials...

366

E-Print Network 3.0 - astrophysicists cast doubt Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

STRESSES DURING CASTING OF BINARY MAGNESIUM-ALUMINUM ALLOYS M.G. Pokorny1 , C... , Geesthacht, Germany Keywords: Magnesium Alloys, Casting, Stress Simulation Abstract A visco...

367

E-Print Network 3.0 - alloy dental castings Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

STRESSES DURING CASTING OF BINARY MAGNESIUM-ALUMINUM ALLOYS M.G. Pokorny1 , C... , Geesthacht, Germany Keywords: Magnesium Alloys, Casting, Stress Simulation Abstract A visco......

368

E-Print Network 3.0 - aluminum die casting Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

porosity (e.g., die cast specimens) must be excluded. Some studies have been... , Geesthacht, Germany Keywords: Magnesium Alloys, Casting, Stress Simulation Abstract A ......

369

Solar Cells: Spin-Cast Bulk Heterojunction Solar Cells: A Dynamical...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Solar Cells: Spin-Cast Bulk Heterojunction Solar Cells: A Dynamical Investigation Solar Cells: Spin-Cast Bulk Heterojunction Solar Cells: A Dynamical Investigation Print Wednesday,...

370

E-Print Network 3.0 - aluminum casting technology Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Alloys Commercial, aluminum die-cast alloys... operation and failure. Constant load creep tests were conducted on aluminum die-casting alloys: B-390... experimental data for...

371

The Influence of Casting Conditions on the Microstructure of As-Cast U-10Mo Alloys: Characterization of the Casting Process Baseline  

SciTech Connect (OSTI)

Sections of eight plate castings of uranium alloyed with 10 wt% molybdenum (U-10Mo) were sent from Y-12 to the Pacific Northwest National Laboratory (PNNL) for microstructural characterization. This report summarizes the results from this study.

Nyberg, Eric A.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

2013-12-13T23:59:59.000Z

372

Oxhide ingots, copper production, and the mediterranean trade in copper and other metals in the bronze age  

E-Print Network [OSTI]

invaluable for the discussions of the physical characteristics of Bronze Age copper ingots and the vi technology involved in ancient smelting, refining, and casting of metal ingots. I am indebted to the many students and colleagues of Dr...

Jones, Michael Rice

2007-09-17T23:59:59.000Z

373

Applied Composite Materials, 2005. 12(3-4): p. 247-261 247 Enhancement of Energy Absorption in Syntactic Foams by Nanoclay Incorporation for Sandwich  

E-Print Network [OSTI]

70803 ABSTRACT Syntactic foams are closed pore foams fabricated by the mechanical mixing of hollow glass in Syntactic Foams by Nanoclay Incorporation for Sandwich Core Applications Nikhil Gupta1 and Rahul Maharsia2 foams due to the incorporation of nano-sized clay (nanoclay) particles. A surface modified clay, Nanomer

Gupta, Nikhil

374

Development of a low loss magnetic composite utilizing amorphous metal flake. Third semi-annual progress report, 19 September 1979-18 March 1980  

SciTech Connect (OSTI)

The objective of this project is to determine the feasibility of casting amorphous metal ribbon in the shape of a helix with properties suitable for motor applications. The tasks include (1) determination of the casting parameters required to produce a helical ribbon, (2) evaluation of magnetic properties and methods for bonding, and (3) developing methods for patterning a wheel for producing motor slots in as-cast ribbon.

Johnson, L.

1980-04-01T23:59:59.000Z

375

Method and apparatus for producing a carbon based foam article having a desired thermal-conductivity gradient  

DOE Patents [OSTI]

A carbon based foam article is made by heating the surface of a carbon foam block to a temperature above its graphitizing temperature, which is the temperature sufficient to graphitize the carbon foam. In one embodiment, the surface is heated with infrared pulses until heat is transferred from the surface into the core of the foam article such that the graphitizing temperature penetrates into the core to a desired depth below the surface. The graphitizing temperature is maintained for a time sufficient to substantially entirely graphitize the portion of the foam article from the surface to the desired depth below the surface. Thus, the foam article is an integral monolithic material that has a desired conductivity gradient with a relatively high thermal conductivity in the portion of the core that was graphitized and a relatively low thermal conductivity in the remaining portion of the foam article.

Klett, James W. (Knoxville, TN) [Knoxville, TN; Cameron, Christopher Stan (Sanford, NC) [Sanford, NC

2010-03-02T23:59:59.000Z

376

Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing a ferromagnetic dam  

DOE Patents [OSTI]

An apparatus is disclosed for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and a ferromagnetic dam. The magnetic field and the ferromagnetic dam contain the molten metal from leaking out side portions of the open side of the containment structure. 25 figs.

Praeg, W.F.

1997-02-11T23:59:59.000Z

377

Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing low reluctance rims  

DOE Patents [OSTI]

A method and apparatus for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and rollers including low reluctance rim structures. The magnetic field and the rollers help contain the molten metal from leaking out of the containment structure.

Praeg, Walter F. (Palos Park, IL)

1999-01-01T23:59:59.000Z

378

Stabilization of Electrocatalytic Metal Nanoparticles at Metal...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene Triple Junction Points. Stabilization of Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene...

379

Process for casting hard-faced, lightweight camshafts and other cylindrical products  

DOE Patents [OSTI]

A process for casting a hard-faced cylindrical product such as an automobile camshaft includes the steps of: (a) preparing a composition formed from a molten base metal and an additive in particle form and having a hardness value greater than the hardness value of the base metal; (b) introducing the composition into a flask containing a meltable pattern of a cylindrical product such as an automobile camshaft to be manufactured and encased in sand to allow the composition to melt the pattern and assume the shape of the pattern within the sand; and (c) rotating the flask containing the pattern about the longitudinal axes of both the flask and the pattern as the molten base metal containing the additive in particle form is introduced into the flask to cause particles of the additive entrained in the molten base metal to migrate by centrifugal action to the radial extremities of the pattern and thereby provide a cylindrical product having a hardness value greater at it's radial extremities than at its center when the molten base metal solidifies.

Hansen, Jeffrey S. (Corvallis, OR); Turner, Paul C. (Albany, OR); Argetsinger, Edward R. (Albany, OR); Wilson, Rick D. (Corvallis, OR)

1996-01-01T23:59:59.000Z

380

Bright x-ray sources from laser irradiation of foams with high concentration of Ti  

SciTech Connect (OSTI)

Low-density foams irradiated by a 20 kJ laser at the Omega laser facility (Laboratory for Laser Energetics, Rochester, NY, USA) are shown to convert more than 5% of the laser energy into 4.6 to 6.0?keV x rays. This record efficiency with foam targets is due to novel fabrication techniques based on atomic-layer-deposition of Ti atoms on an aerogel scaffold. A Ti concentration of 33 at.?% was obtained in a foam with a total density of 5?mg/cm{sup 3}. The dynamics of the ionization front through these foams were investigated at the 1 kJ laser of the Gekko XII facility (Institute for Laser Engineering, Osaka, Japan). Hydrodynamic simulations can reproduce the average electron temperature but fail to predict accurately the heat front velocity in the foam. This discrepancy is shown to be unrelated to the possible water adsorbed in the foam but could be attributed to effects of the foam micro-structure.

Pťrez, F., E-mail: perez75@llnl.gov; Patterson, J. R.; May, M.; Colvin, J. D.; Biener, M. M.; Wittstock, A.; Kucheyev, S. O.; Charnvanichborikarn, S.; Satcher, J. H.; Gammon, S. A.; Poco, J. F.; Fournier, K. B. [Lawrence Livermore National Laboratory, 7000 East Ave., Livermore, California 94550 (United States)] [Lawrence Livermore National Laboratory, 7000 East Ave., Livermore, California 94550 (United States); Fujioka, S.; Zhang, Z.; Ishihara, K.; Tanaka, N.; Ikenouchi, T.; Nishimura, H. [Institute of Laser Engineering, Osaka University, 2-6 Yamada-Oka, Suita, Osaka 565-0871 (Japan)] [Institute of Laser Engineering, Osaka University, 2-6 Yamada-Oka, Suita, Osaka 565-0871 (Japan)

2014-02-15T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


381

Development of a thin steel strip casting process. Final report  

SciTech Connect (OSTI)

This is a comprehensive effort to develop direct strip casting to the point where a pilot scale program for casting carbon steel strip could be initiated. All important aspects of the technology were being investigated, however the program was terminated early due to a change in the business strategy of the primary contractor, Armco Inc. (focus to be directed at specialty steels, not low carbon steel). At termination, the project was on target on all milestones and under budget. Major part was casting of strip at the experiment casting facility. A new caster, capable of producing direct cast strip of up to 12 in. wide in heats of 1000 and 3000 lb, was used. A total of 81 1000-1200 lb heats were cast as well as one test heat of 3000 lb. Most produced strip of from 0.016 to 0.085 in. thick. Process reliability was excellent for short casting times; quality was generally poor from modern hot strip mill standards, but the practices necessary for good surface quality were identified.

Williams, R.S.

1994-04-01T23:59:59.000Z

382

Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase III  

SciTech Connect (OSTI)

Efforts during Phase III focused mainly on the shell-alloy systems. A high melting point alloy, 17-4PH stainless steel, was considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. Shell molds made of fused-silica and alumino-silicates were considered. A literature review was conducted on thermophysical and thermomechanical properties alumino-silicates. Material property data, which were not available from material suppliers, was obtained. For all the properties of 17-4PH stainless steel, the experimental data available in the literature did not cover the entire temperature range necessary for process simulation. Thus, some material properties were evaluated using ProCAST, based on CompuTherm database. A comparison between the predicted material property data and measured property data was made. It was found that most material properties were accurately predicted only over several temperature ranges. No experimental data for plastic modulus were found. Thus, several assumptions were made and ProCAST recommendations were followed in order to obtain a complete set of mechanical property data at high temperatures. Thermal expansion measurements for the 17-4PH alloy were conducted during heating and cooling. As a function of temperature, the thermal expansion for both the alloy and shell mold materials showed different evolution on heating and cooling. Numerical simulations were performed using ProCAST for the investment casting of 17-4PH stainless steel parts in fused silica molds using the thermal expansion obtained on heating and another one with thermal expansion obtained on cooling. Since the fused silica shells had the lowest thermal expansion properties in the industry, the dewaxing phase, including the coupling between wax-shell systems, was neglected. The shell mold was considered to be a pure elastic material. The alloy dimensions were obtained from numerical simulations. For 17-4PH stainless steel parts, the alloy shrinkage factors were over-predicted, as compared with experimental data. Additional R&D focus was placed on obtaining material property data for filled waxes, waxes that are common in the industry. For the first time in the investment casting industry, the thermo-mechanical properties of unfilled and filled waxes were measured. Test specimens of three waxes were injected at commercial foundries. Rheometry measurement of filled waxes was conducted at ORNL. The analysis of the rheometry data to obtain viscoelastic properties was not completed due to the reduction in the budget of the project (approximately 50% funds were received).

Sabau, Adrian S [ORNL

2008-04-01T23:59:59.000Z

383

Foam composition for treating asbestos-containing materials and method of using same  

DOE Patents [OSTI]

A composition for transforming a chrysotile asbestos-containing material into a non-asbestos material is disclosed. The composition comprises water, at least about 30% by weight of an acid component, at least about 0.1% by weight of a source of fluoride ions, and a stable foam forming amount of a foaming agent system having both cationic and non-ionic functionality. A method of transforming the asbestos-containing material into a non-asbestos material using the present composition in the form of a foam also disclosed.

Block, J.; Krupkin, N.V.; Kuespert, D.R.; Nishioka, G.M.; Lau, J.W.K.; Palmer, N.I.

1998-04-28T23:59:59.000Z

384

Heat transfer in sound propagation and attenuation through gas-liquid polyhedral foams  

E-Print Network [OSTI]

A cell method is developed, which takes into account the bubble geometry of polyhedral foams, and provides for the generalized Rayleigh-Plesset equation that contains the non-local in time term corresponding to heat relaxation. The Rayleigh-Plesset equation together with the equations of mass and momentum balances for an effective single-phase inviscid fluid yield a model for foam acoustics. The present calculations reconcile observed sound velocity and attenuation with those predicted using the assumption that thermal dissipation is the dominant damping mechanism in a range of foam expansions and sound excitation frequencies.

Yuri M. Shtemler; Isaac R. Shreiber

2007-05-20T23:59:59.000Z

385

Hanford's Simulated Low Activity Waste Cast Stone Processing  

SciTech Connect (OSTI)

Cast Stone is undergoing evaluation as the supplemental treatment technology for Hanfordís (Washington) high activity waste (HAW) and low activity waste (LAW). This report will only cover the LAW Cast Stone. The programs used for this simulated Cast Stone were gradient density change, compressive strength, and salt waste form phase identification. Gradient density changes show a favorable outcome by showing uniformity even though it was hypothesized differently. Compressive strength exceeded the minimum strength required by Hanford and greater compressive strength increase seen between the uses of different salt solution The salt waste form phase is still an ongoing process as this time and could not be concluded.

Kim, Young

2013-08-20T23:59:59.000Z

386

Plastic flow of foams and emulsions in a channel  

E-Print Network [OSTI]

In order to understand the flow profiles of complex fluids, a crucial issue concerns the emergence of spatial correlations among plastic rearrangements exhibiting cooperativity flow behaviour at the macroscopic level. In this paper, the rate of plastic events in a Poiseuille flow is experimentally measured on a confined foam in a Hele-Shaw geometry. The correlation with independently measured velocity profiles is quantified. To go beyond a limitation of the experiments, namely the presence of wall friction which complicates the relation between shear stress and shear rate, we compare the experiments with simulations of emulsion droplets based on the lattice-Boltzmann method, which are performed both with, and without, wall friction. Our results indicate a correlation between the localisation length of the velocity profiles and the localisation length of the number of plastic events. Finally, unprecedented results on the distribution of the orientation of plastic events show that there is a non-trivial correla...

Dollet, B; Sbragaglia, M

2014-01-01T23:59:59.000Z

387

Mold, flow, and economic considerations in high temperature precision casting  

E-Print Network [OSTI]

Casting high temperature alloys that solidify through a noticeable two phase region, specifically platinum-ruthenium alloys, is a particularly challenging task due to their high melting temperature and this necessitates ...

Humbert, Matthew S

2013-01-01T23:59:59.000Z

388

An Energy Savings Model for the Heat Treatment of Castings  

SciTech Connect (OSTI)

An integrated system of software, databases, and design rules have been developed, verified, and to be marketed to enable quantitative prediction and optimization of the heat treatment of aluminum castings to increase quality, increase productivity, reduce heat treatment cycle times and reduce energy consumption. The software predicts the thermal cycle in critical locations of individual components in a furnace, the evolution of microstructure, and the attainment of properties in heat treatable aluminum alloy castings. The model takes into account the prior casting process and the specific composition of the component. The heat treatment simulation modules can be used in conjunction with software packages for simulation of the casting process. The system is built upon a quantitative understanding of the kinetics of microstructure evolution in complex multicomponent alloys, on a quantitative understanding of the interdependence of microstructure and properties, on validated kinetic and thermodynamic databases, and validated quantitative models.

Y. Rong; R. Sisson; J. Morral; H. Brody

2006-12-31T23:59:59.000Z

389

In Search Of Axions: The CAST Experiment George K. Fanourakis  

E-Print Network [OSTI]

, Greece Abstract. The CERN Axion Solar Telescope (CAST) experiment uses a decommissioned LHC test magnet-Planck-Institut fur Extraterrestrische Physik, Garching, Germany, 6 Instituto de Fisica Nuclear y Altas Energias

Hudson, Hugh

390

alloy die casting: Topics by E-print Network  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

John G. Cowie; Edwin F. Brush; Stephen P. Midson 5 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

391

additional die casting: Topics by E-print Network  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

into contact... Ambs, L.; Kosanovic, D.; Edberg, C. 5 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

392

aluminium die casting: Topics by E-print Network  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

into contact... Ambs, L.; Kosanovic, D.; Edberg, C. 8 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

393

alloy die castings: Topics by E-print Network  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

John G. Cowie; Edwin F. Brush; Stephen P. Midson 5 Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis CiteSeer Summary: Abstract. Recent...

394

Search for low Energy solar Axions with CAST  

E-Print Network [OSTI]

We have started the development of a detector system, sensitive to single photons in the eV energy range, to be suitably coupled to one of the CAST magnet ports. This system should open to CAST a window on possible detection of low energy Axion Like Particles emitted by the sun. Preliminary tests have involved a cooled photomultiplier tube coupled to the CAST magnet via a Galileian telescope and a switched 40 m long optical fiber. This system has reached the limit background level of the detector alone in ideal conditions, and two solar tracking runs have been performed with it at CAST. Such a measurement has never been done before with an axion helioscope. We will present results from these runs and briefly discuss future detector developments.

Giovanni Cantatore; for the CAST Collaboration; :; E. Arik; S. Aune; D. Autiero; K. Barth; A. Belov; B. BeltrŠn; S. Borghi; F. S. Boydag; H. Bršuninger; G. Cantatore; J. M. Carmona; S. CebriŠn; S. A. Cetin; J. I. Collar; T. Dafni; M. Davenport; L. Di Lella; O. B. Dogan; C. Eleftheriadis; N. Elias; G. Fanourakis; E. Ferrer-Ribas; H. Fischer; J. Franz; J. GalŠn; E. Gazis; T. Geralis; I. Giomataris; S. Gninenko; H. Gůmez; M. Hasinoff; F. H. Heinsius; I. Hikmet; D. H. H. Hoffmann; I. G. Irastorza; J. Jacoby; K. Jakov?i?; D. Kang; T. Karageorgopoulou; M. Karuza; K. KŲnigsmann; R. Kotthaus; M. Kr?mar; K. Kousouris; M. Kuster; B. Laki?; C. Lasseur; A. Liolios; A. Ljubi?i?; V. Lozza; G. Lutz; G. Luzůn; D. Miller; A. Morales; {deceased}; J. Morales; T. Niinikoski; A. Nordt; A. Ortiz; T. Papaevangelou; M. Pivovaroff; A. Placci; G. Raiteri; G. Raffelt; H. Riege; A. RodrŪguez; J. Ruz; I. Savvidis; Y. Semertzidis; P. Serpico; S. K. Solanki; R. Soufli; L. Stewart; M. Tsagri; K. van Bibber; J. Villar; J. Vogel; L. Walckiers; K. Zioutas

2008-09-29T23:59:59.000Z

395

Microstructure of thin-wall ductile iron castings  

SciTech Connect (OSTI)

Step plate castings with section thicknesses of 1.5 mm to 6 mm and individual (single) castings with section thicknesses of 2 mm to 6 mm were produced using a ductile iron chemistry. Microstructures of these thin wall ductal iron castings were characterized quantitatively using an image analyzer. Matrix structure (amount of pearlite, ferrite, and massive carbides) and graphite structure (volume fraction, nodule size, nodule content, and nodularity) were investigated as a function of section thickness. Pearlite content, nodule count, and nodularity increased with decreasing section thickness, whereas the nodule size decreased. Nodule content exceeded 2000 nodules per mm{sup 2} at the thinnest sections. Statistical analysis was performed to investigate the effect of casting parameters on the microstructure.

Dogan, Omer N.; Schrems, Karol K.; Hawk, Jeffrey A.

2003-01-01T23:59:59.000Z

396

Marry for What? Caste and Mate Selection in Modern India  

E-Print Network [OSTI]

This paper analyzes how preferences for a noneconomic characteristic (e.g., caste) can affect equilibrium patterns of matching, and empirically evaluates this in the context of middle-class Indian arranged marriages. We ...

Banerjee, Abhijit

397

Method of casting articles of a bulk-solidifying amorphous alloy  

DOE Patents [OSTI]

A casting charge of a bulk-solidifying amorphous alloy is cast into a mold from a temperature greater than its crystallized melting temperature, and permitted to solidify to form an article. The oxygen content of the casting charge is limited to an operable level, as excessively high oxygen contents produce premature crystallization during the casting operation. During melting, the casting charge is preferably heated to a temperature above a threshold temperature to eliminate heterogeneous crystallization nucleation sites within the casting charge. The casting charge may be cast from above the threshold temperature, or it may be cooled to the casting temperature of more than the crystallized melting point but not more than the threshold temperature, optionally held at this temperature for a period of time, and thereafter cast. 8 figs.

Lin, X.; Johnson, W.L.; Peker, A.

1998-08-25T23:59:59.000Z

398

Method of casting articles of a bulk-solidifying amorphous alloy  

DOE Patents [OSTI]

A casting charge of a bulk-solidifying amorphous alloy is cast into a mold from a temperature greater than its crystallized melting temperature, and permitted to solidify to form an article. The oxygen content of the casting charge is limited to an operable level, as excessively high oxygen contents produce premature crystallization during the casting operation. During melting, the casting charge is preferably heated to a temperature above a threshold temperature to eliminate heterogeneous crystallization nucleation sites within the casting charge. The casting charge may be cast from above the threshold temperature, or it may be cooled to the casting temperature of more than the crystallized melting point but not more than the threshold temperature, optionally held at this temperature for a period of time, and thereafter cast.

Lin, Xianghong (Laguna Niguel, CA); Johnson, William L. (Pasadena, CA); Peker, Atakan (Aliso Viejo, CA)

1998-01-01T23:59:59.000Z

399

Developing & tailoring multi-functional carbon foams for multi-field response  

E-Print Network [OSTI]

As technological advances occur, many conventional materials are incapable of providing the unique multi-functional characteristics demanded thus driving an accelerated focus to create new material systems such as carbon and graphite foams...

Sarzynski, Melanie Diane

2009-05-15T23:59:59.000Z

400

Cellular Foams: A Potential Innovative Solid Breeder Material for Fusion Applications  

SciTech Connect (OSTI)

Ceramic foam and cellular materials are being used in a wide variety of industries and are finding ever growing number of applications. Over the past decade advances in manufacturing of cellular materials have resulted in ceramics with highly uniform interconnected porosities ranging in size from a few {mu}m to several mm. These relatively new ceramic foam materials have a unique set of thermo-mechanical properties, such as excellent thermal shock resistance and high surface to volume ratios. Based on new advances in processing ceramic foams, we suggest the development of ceramic foams or cellular ceramics for solid breeders in fusion reactor blankets. A cellular breeder material has a number of thermo-mechanical advantages over pebble beds, which can enhance blanket performance, improve operational stability, and reduce overall blanket costs.

Sharafat, S.; Ghoniem, N.; Williams, B.; Babcock, J. [University of California Los Angeles (United States)

2005-05-15T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


401

E-Print Network 3.0 - abrogating foam cell Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Mathematics 2 List of Publications 1. E. Amsterdam, P.R. Onck, J.Th.M. De Hosson. Fracture and microstructure of Summary: of open-cell aluminium foam. Journal of Materials...

402

E-Print Network 3.0 - aluminium foam core Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Mathematics 5 List of Publications 1. E. Amsterdam, P.R. Onck, J.Th.M. De Hosson. Fracture and microstructure of Summary: of open-cell aluminium foam. Journal of Materials...

403

Novel application of foam for in-situ soil remediation. Topical report, April 1992-September 1993  

SciTech Connect (OSTI)

The objective of the task is to evaluate the use of foams to deliver surfactants, bacteria, solvents, and/or nutrients to promote in-situ bioremediation of soils contaminated with polynuclear aromatic hydrocarbons (PAHs) or to evaluate the use of foams to render contaminants available for physical collection and subsequent degradation. This task consists of two subtasks: (1) Literature Survey of Related Technologies and (2) Preliminary Experimental Investigations of Interfacial Phenomenon and the Use of Foams to Remediate Contaminated Sites. An extensive literature review was completed in which abstracts of more than one hundred technical articles were prepared. Laboratory studies to investigate the use of foams to remediate PAH-contaminated soil were performed with several Manufactured Gas Plant (MGP) soils as well as with model experimental systems.

Kilbane, J.J.; Liu, B.Y.; Conrad, J.R.; Srivastava, V.J.

1997-08-01T23:59:59.000Z

404

Application of Genetic Algorithms and Thermogravimetry to Determine the Kinetics of Polyurethane Foam in Smoldering Combustion†  

E-Print Network [OSTI]

In this work, the kinetic parameters governing the thermal and oxidative degradation of flexible polyurethane foam are determined using thermogravimetric data and a genetic algorithm. These kinetic parameters are needed ...

Rein, Guillermo; Lautenberger, Chris; Fernandez-Pello, Carlos; Torero, Jose L; Urban, David

405

Effect of microstructure of closed cell foam on strength and effective stiffness  

E-Print Network [OSTI]

structure of the foam. A low- boiling, inert liquid fluorocarbon is mixed in with the polyol. When the polymerization reaction takes place, the exotherm is sufficient to cause the fluorocarbon to volatilize and act as blowing agent. It should also...

Sue, Ji Woong

2007-04-25T23:59:59.000Z

406

Microsoft Word - NETL-TRS-2-2014_Addendum 1 to Foamed Cement...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Addendum 1 to Computed Tomography and Statistical Analysis of Bubble Size Distributions in Atmospheric-Generated Foamed Cement 6 March 2014 Office of Fossil Energy NETL-TRS-2-2014...

407

SYNTACTIC AND COMPOSITE FOAMS Whispering gallery mode-based micro-optical sensors  

E-Print Network [OSTI]

SYNTACTIC AND COMPOSITE FOAMS Whispering gallery mode-based micro-optical sensors for structural and filament wound pipes has been studied, where one of the glass fibers is replaced by an optical fiber

√?t√ľgen, Volkan

408

Microstructures and properties of aluminum die casting alloys  

SciTech Connect (OSTI)

This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

M. M. Makhlouf; D. Apelian; L. Wang

1998-10-01T23:59:59.000Z

409

Procedure for flaw detection in cast stainless steel  

DOE Patents [OSTI]

A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

Kupperman, David S. (Oak Park, IL)

1988-01-01T23:59:59.000Z

410

Methods for manufacturing monocrystalline or near-monocrystalline cast materials  

DOE Patents [OSTI]

Methods are provided for casting one or more of a semiconductor, an oxide, and an intermetallic material. With such methods, a cast body of a monocrystalline form of the one or more of a semiconductor, an oxide, and an intermetallic material may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm.

Stoddard, Nathan G

2014-04-29T23:59:59.000Z

411

Methods for manufacturing geometric multi-crystalline cast materials  

DOE Patents [OSTI]

Methods are provided for casting one or more of a semi-conductor, an oxide, and an intermetallic material. With such methods, a cast body of a geometrically ordered multi-crystalline form of the one or more of a semiconductor, an oxide, and an intermetallic material may be formed that is free or substantially free of radially-distributed impurities and defects and having at least two dimensions that are each at least about 10 cm.

Stoddard, Nathan G

2013-11-26T23:59:59.000Z

412

Advanced geothermal foam drilling systems (AFS) -- Phase 1 final report, Part 1  

SciTech Connect (OSTI)

An advanced coiled-tubing foam drilling system is being developed where two concentric strings of coiled tubing are used to convey water and air to the hole bottom where they are mixed together to produce foam for underbalanced drilling. This system has the potential to significantly reduce drilling costs by increasing drilling rates (due to the motor being powered by water), and reducing compressor and nitrogen costs (due to lower gas pressures and volumes).

W. C. Maurer

1999-06-30T23:59:59.000Z

413

FOAM FORMATION IN THE SALTSTONE PRODUCTION FACILITY: EVALUATION OF SOURCES AND MITIGATION  

SciTech Connect (OSTI)

The Saltstone Production Facility receives waste from Tank 50H for treatment. Influents into Tank 50H include the Effluent Treatment Project waste concentrate, H-Canyon low activity waste and General Purpose Evaporator bottoms, Modular Caustic Side Solvent Extraction Unit decontaminated salt solution, and salt solution from the Deliquification, Dissolution and Adjust campaign. Using the Waste Characterization System (WCS), this study tracks the relative amounts of each influent into Tank 50H, as well as the total content of Tank 50H, in an attempt to identify the source of foaming observed in the Saltstone Production Facility hopper. Saltstone has been using antifoam as part of routine processing with the restart of the facility in December 2006. It was determined that the maximum admix usage in the Saltstone Production Facility, both antifoam and set retarder, corresponded with the maximum concentration of H-Canyon low activity waste in Tank 50H. This paper also evaluates archived salt solutions from Waste Acceptance Criteria analysis for propensity to foam and the antifoam dosage required to mitigate foaming. It was determined that Effluent Treatment Project contributed to the expansion factor (foam formation) and General Purpose Evaporator contributed to foaminess (persistence). It was also determined that undissolved solids contribute to foam persistence. It was shown that additions of Dow Corning Q2-1383a antifoam reduced both the expansion factor and foaminess of salt solutions. The evaluation of foaming in the grout hopper during the transition from water to salt solution indicated that higher water-to-premix ratios tended to produce increased foaming. It was also shown that additions of Dow Corning Q2-1383a antifoam reduced foam formation and persistence.

Cozzi, A.

2011-01-18T23:59:59.000Z

414

Letter Report: LAW Simulant Development for Cast Stone Screening Test  

SciTech Connect (OSTI)

More than 56 million gallons of radioactive and hazardous waste are stored in 177 underground storage tanks at the U.S. Department of Energyís (DOEís) Hanford Site in southeastern Washington State. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the wastes and immobilize them in a glass waste form. The WTP includes a pretreatment facility to separate the wastes into a small volume of high-level waste (HLW) containing most of the radioactivity and a larger volume of low-activity waste (LAW) containing most of the nonradioactive chemicals. The HLW will be converted to glass in the HLW vitrification facility for ultimate disposal at an offsite federal repository. At least a portion (~35%) of the LAW will be converted to glass in the LAW vitrification facility and will be disposed of onsite at the Integrated Disposal Facility (IDF). The pretreatment and HLW vitrification facilities will have the capacity to treat and immobilize the wastes destined for each facility. However, a second facility will be needed for the expected volume of additional LAW requiring immobilization. A cementitious waste form known as Cast Stone is being considered to provide the required additional LAW immobilization capacity. The Cast Stone waste form must be acceptable for disposal in the IDF. The Cast Stone waste form and immobilization process must be tested to demonstrate that the final Cast Stone waste form can comply with waste acceptance criteria for the IDF disposal facility and that the immobilization processes can be controlled to consistently provide an acceptable waste form product. Further, the waste form must be tested to provide the technical basis for understanding the long term performance of the waste form in the IDF disposal environment. These waste form performance data are needed to support risk assessment and performance assessment (PA) analyses of the long-term environmental impact of the waste disposal in the IDF. A testing program was developed in fiscal year (FY) 2012 describing in some detail the work needed to develop and qualify Cast Stone as a waste form for the solidification of Hanford LAW (Westsik et al. 2012). Included within Westsik et al. (2012) is a section on the near-term needs to address Tri-Party Agreement Milestone M-062-40ZZ. The objectives of the testing program to be conducted in FY 2013 and FY 2014 are to: ē Determine an acceptable formulation for the LAW Cast Stone waste form. ē Evaluate sources of dry materials for preparing the LAW Cast Stone. ē Demonstrate the robustness of the Cast Stone waste form for a range of LAW compositions. ē Demonstrate the robustness of the formulation for variability in the Cast Stone process. ē Provide Cast Stone contaminant release data for PA and risk assessment evaluations. The first step in determining an acceptable formulation for the LAW Cast Stone waste form is to conduct screening tests to examine expected ranges in pretreated LAW composition, waste stream concentrations, dry-materials sources, and mix ratios of waste feed to dry blend. A statistically designed test matrix will be used to evaluate the effects of these key parameters on the properties of the Cast Stone as it is initially prepared and after curing. The second phase of testing will focus on selection of a baseline Cast Stone formulation for LAW and demonstrating that Cast Stone can meet expected waste form requirements for disposal in the IDF. It is expected that this testing will use the results of the screening tests to define a smaller suite of tests to refine the composition of the baseline Cast Stone formulation (e.g. waste concentration, water to dry mix ratio, waste loading).

Russell, Renee L.; Westsik, Joseph H.; Swanberg, David J.; Eibling, Russell E.; Cozzi, Alex; Lindberg, Michael J.; Josephson, Gary B.; Rinehart, Donald E.

2013-03-27T23:59:59.000Z

415

In-situ aging of roof systems containing polyisocyanurate roof insulation foamed with alternative blowing agents  

SciTech Connect (OSTI)

Experimental polyisocyanurate (PIR) foam roof insulations with permeable facers were installed in roofing systems and continuously monitored for thermal performance for four years. The foams were produced using a specific formulation that represented current technology in 1989 and were blown with CFC-11, HCFC-123, and HCFC-141b. These foams were installed in roof systems comprised of loosely-laid insulation boards covered by either a loosely-laid single ply white or black membrane. The in-situ testing was carried out on an outdoor test facility, the Roof Thermal Research Apparatus (RTRA). Additional specimens of these foams were aged in the laboratory and periodically evaluated using laboratory measurement equipment. This paper summarizes the in-situ data compiled to date, compares these data with the laboratory results, and examines whether the proposed laboratory procedure for accelerating the aging of foams by the slicing and scaling method accurately predicts the aging characteristics of these materials installed in roof systems. These experiments are part of a joint industry/government project established to evaluate the technical viability of alternative HCFC blowing agents for rigid closed-cell polyisocyanurate foam roof insulations. Members of the project are the US Department of Energy (DOE)/Oak Ridge National Laboratory (ORNL), the US Environmental Protection Agency (EPA), the Society of the Plastics Industry-Polyurethane Division (SPI), the Polyisocyanurate Insulation Manufacturers Association (PIMA), and the National Roofing Contractors Association (NRCA).

Desjarlais, A.O.; Christian, J.E.; Graves, R.S.

1993-10-01T23:59:59.000Z

416

Cellular morphology of organic-inorganic hybrid foams based on alkali alumino-silicate matrix  

SciTech Connect (OSTI)

Organic-inorganic hybrid foams based on an alkali alumino-silicate matrix were prepared by using different foaming methods. Initially, the synthesis of an inorganic matrix by using aluminosilicate particles, activated through a sodium silicate solution, was performed at room temperature. Subsequently the viscous paste was foamed by using three different methods. In the first method, gaseous hydrogen produced by the oxidization of Si powder in an alkaline media, was used as blowing agent to generate gas bubbles in the paste. In the second method, the porous structure was generated by mixing the paste with a ďmeringueĒ type of foam previously prepared by whipping, under vigorous stirring, a water solution containing vegetal proteins as surfactants. In the third method, a combination of these two methods was employed. The foamed systems were consolidated for 24 hours at 40įC and then characterized by FTIR, X-Ray diffraction, scanning electron microscopy (SEM) and compression tests. Low density foams (?500 Kg/m{sup 3}) with good cellular structure and mechanical properties were obtained by combining the ďmeringueĒ approach with the use of the chemical blowing agent based on Si.

Verdolotti, Letizia; Capasso, Ilaria; Lavorgna, Marino [Institute of Composite and Biomedical Materials, National Research Council, Naples (Italy); Liguori, Barbara; Caputo, Domenico [Department of Chemical, Materials and Industrial Engineering, University of Naples Federico II, Naples (Italy); Iannace, Salvatore [Institute of Composite and Biomedical Materials, National Research Council, Naples, Italy and IMAST SCRAL, Piazza Bovio 22 Napoli 80133 (Italy)

2014-05-15T23:59:59.000Z

417

Metal aminoboranes  

DOE Patents [OSTI]

Metal aminoboranes of the formula M(NH2BH3)n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya; Shrestha, Roshan P.

2010-05-11T23:59:59.000Z

418

Synthesis of High Surface Area Foams for Functional and Structural...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

in porous metallic bulk materials for functional applications such as catalysts, hydrogen storage or high-sensitivity sensors. Traditionally, high surface area functional...

419

Thermal Transport in Porous Media with Application to Fuel Cell Diffusion Media and Metal Foams  

E-Print Network [OSTI]

. of Mechanical Engineering, University of Victoria) Dr. David Sinton, Departmental Member (Dept. of Mechanical, University of Victoria) Dr. David Sinton, Departmental Member (Dept. of Mechanical Engineering, University

Victoria, University of

420

Mechanical behavior of closed-cell and hollow-sphere metallic foams  

E-Print Network [OSTI]

(cont.) The elastic anisotropy and yield surfaces are fully characterized, and numerical equations are developed to allow the simple evaluation of the effect of geometric and material properties on the mechanical behavior ...

Sanders, Wynn Steven, 1974-

2002-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


421

Cellular solids, such as foamed polymers and metals, microtrusses and honeycombs are commonly used in  

E-Print Network [OSTI]

matrix "hot" structures, nano-composites, and multi-material structures. Several of his projects have, and Director, Composite Structures Laboratory at the University of Michigan. He received his B.Sc. (first class on automated manufacturability, structural integrity and damage tolerance. He is also researching ceramic

Reisslein, Martin

422

Yield improvement and defect reduction in steel casting  

SciTech Connect (OSTI)

This research project investigated yield improvement and defect reduction techniques in steel casting. Research and technology development was performed in the following three specific areas: (1) Feeding rules for high alloy steel castings; (2) Unconventional yield improvement and defect reduction techniques--(a) Riser pressurization; and (b) Filling with a tilting mold; and (3) Modeling of reoxidation inclusions during filling of steel castings. During the preparation of the proposal for this project, these areas were identified by the High Alloy Committee and Carbon and Low Alloy Committee of the Steel Founders' Society of America (SFSA) as having the highest research priority to the steel foundry industry. The research in each of the areas involved a combination of foundry experiments, modeling and simulation. Numerous SFSA member steel foundries participated in the project through casting trials and meetings. The technology resulting from this project will result in decreased scrap and rework, casting yield improvement, and higher quality steel castings produced with less iteration. This will result in considerable business benefits to steel foundries, primarily due to reduced energy and labor costs, increased capacity and productivity, reduced lead-time, and wider use and application of steel castings. As estimated using energy data provided by the DOE, the technology produced as a result of this project will result in an energy savings of 2.6 x 10{sup 12} BTU/year. This excludes the savings that were anticipated from the mold tilting research. In addition to the energy savings, and corresponding financial savings this implies, there are substantial environmental benefits as well. The results from each of the research areas listed above are summarized.

Kent Carlson

2004-03-16T23:59:59.000Z

423

Secondary Waste Cast Stone Waste Form Qualification Testing Plan  

SciTech Connect (OSTI)

The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the 56 million gallons of radioactive waste stored in 177 underground tanks at the Hanford Site. The WTP includes a pretreatment facility to separate the wastes into high-level waste (HLW) and low-activity waste (LAW) fractions for vitrification and disposal. The LAW will be converted to glass for final disposal at the Integrated Disposal Facility (IDF). Cast Stone Ė a cementitious waste form, has been selected for solidification of this secondary waste stream after treatment in the ETF. The secondary-waste Cast Stone waste form must be acceptable for disposal in the IDF. This secondary waste Cast Stone waste form qualification testing plan outlines the testing of the waste form and immobilization process to demonstrate that the Cast Stone waste form can comply with the disposal requirements. Specifications for the secondary-waste Cast Stone waste form have not been established. For this testing plan, Cast Stone specifications are derived from specifications for the immobilized LAW glass in the WTP contract, the waste acceptance criteria for the IDF, and the waste acceptance criteria in the IDF Permit issued by the State of Washington. This testing plan outlines the testing needed to demonstrate that the waste form can comply with these waste form specifications and acceptance criteria. The testing program must also demonstrate that the immobilization process can be controlled to consistently provide an acceptable waste form product. This testing plan also outlines the testing needed to provide the technical basis for understanding the long-term performance of the waste form in the disposal environment. These waste form performance data are needed to support performance assessment analyses of the long-term environmental impact of the secondary-waste Cast Stone waste form in the IDF

Westsik, Joseph H.; Serne, R. Jeffrey

2012-09-26T23:59:59.000Z

424

Efficient plasma production by intense laser irradiation of low density foam targets  

SciTech Connect (OSTI)

Experimental investigations conducted on low density structured materials, such as foams have been presented in this paper. These low density foam targets having a density greater than the critical density of the laser produced plasma ({rho}{sub cr{approx_equal}}3 mg{center_dot}cm{sup -3} at laser wavelength 1.06 {mu}m) have been envisaged to have enhanced laser absorption. Experiments were done with an indigenously developed, focused 15 Joule/500 ps Nd: Glass laser at {lambda} = 1064 nm. The focused laser intensity on the target was in the range of I{approx_equal}10{sup 13}-2x10{sup 14} W/cm{sup 2}. Laser absorption was determined by energy balance experiments. Laser energy absorption was observed to be higher than 85%. In another set of experiments, low density carbon foam targets of density 150 mg/cc were compared with the solid carbon targets. The x-ray emission in the soft x-ray region was observed to increase in foam target by about 1.8 times and 2.3 times in carbon foam and Pt doped foam as compared to solid carbon. Further, investigations were also carried out to measure the energy transmitted through the sub-critical density TAC foam targets having a density less than 3 mg/cc. Such targets have been proposed to be used for smoothening of intensity ripples in a high power laser beam profile. Transmission exceeding 1.87% has been observed and consistent with results from other laboratories.

Tripathi, S.; Chaurasia, S.; Munda, D. S.; Gupta, N. K.; Dhareshwar, L. J. [Laser and Neutron Physics Division, Bhabha Atomic Research Centre, Mumbai 85 (India); Nataliya, B. [Lebedev Physical Institute, Moscow (Russian Federation)

2010-12-01T23:59:59.000Z

425

SURFACTANT BASED ENHANCED OIL RECOVERY AND FOAM MOBILITY CONTROL  

SciTech Connect (OSTI)

Surfactant flooding has the potential to significantly increase recovery over that of conventional waterflooding. The availability of a large number of surfactants makes it possible to conduct a systematic study of the relation between surfactant structure and its efficacy for oil recovery. Also, the addition of an alkali such as sodium carbonate makes possible in situ generation of surfactant and significant reduction of surfactant adsorption. In addition to reduction of interfacial tension to ultra-low values, surfactants and alkali can be designed to alter wettability to enhance oil recovery. An alkaline surfactant process is designed to enhance spontaneous imbibition in fractured, oil-wet, carbonate formations. It is able to recover oil from dolomite core samples from which there was no oil recovery when placed in formation brine. Mobility control is essential for surfactant EOR. Foam is evaluted to improve the sweep efficiency of surfactant injected into fractured reservoirs. UTCHEM is a reservoir simulator specially designed for surfactant EOR. A dual-porosity version is demonstrated as a potential scale-up tool for fractured reservoirs.

George J. Hirasaki; Clarence A. Miller; Gary A. Pope; Richard E. Jackson

2004-07-01T23:59:59.000Z

426

'Dark Matter' as a Quantum Foam In-Flow Effect  

E-Print Network [OSTI]

The galactic `dark matter' effect is regarded as one of the major problems in fundamental physics. Here it is explained as a self-interaction dynamical effect of space itself, and so is not caused by an unknown form of matter. Because it was based on Kepler's Laws for the motion of the planets in the solar system the Newtonian theory of gravity was too restricted. A reformulation and generalisation of the Newtonian theory of gravity in terms of a velocity in-flow field, representing at a classical level the relative motion of a quantum-foam substructure to space, reveals a key dynamical feature of the phenomenon of gravity, namely the so called `dark matter' effect, which manifests not only in spiral galaxy rotation curves, but also in the borehole g anomaly, globular and galactic black holes, and in ongoing problems in improving the accuracy with which Newton's gravitational constant G is measured. The new theory of gravity involves an additional new dimensionless gravitational constant, and experimental data reveals this to be the fine structure constant. The new theory correctly predicts the globular cluster black hole masses, and that the `frame-dragging' effect is caused by vorticity in the in-flow. The relationship of the new theory of gravity to General Relativity which, like Newtonian gravity, does not have the `dark matter' dynamics, is explained.

Reginald T. Cahill

2005-08-25T23:59:59.000Z

427

Alloy with metallic glass and quasi-crystalline properties  

DOE Patents [OSTI]

An alloy is described that is capable of forming a metallic glass at moderate cooling rates and exhibits large plastic flow at ambient temperature. Preferably, the alloy has a composition of (Zr, Hf).sub.a Ta.sub.b Ti.sub.c Cu.sub.d Ni.sub.e Al.sub.f, where the composition ranges (in atomic percent) are 45.ltoreq.a.ltoreq.70, 3.ltoreq.b.ltoreq.7.5, 0.ltoreq.c.ltoreq.4, 3.ltoreq.b+c.ltoreq.10, 10.ltoreq.d.ltoreq.30, 0.ltoreq.e.ltoreq.20, 10.ltoreq.d+e.ltoreq.35, and 5.ltoreq.f.ltoreq.15. The alloy may be cast into a bulk solid with disordered atomic-scale structure, i.e., a metallic glass, by a variety of techniques including copper mold die casting and planar flow casting. The as-cast amorphous solid has good ductility while retaining all of the characteristic features of known metallic glasses, including a distinct glass transition, a supercooled liquid region, and an absence of long-range atomic order. The alloy may be used to form a composite structure including quasi-crystals embedded in an amorphous matrix. Such a composite quasi-crystalline structure has much higher mechanical strength than a crystalline structure.

Xing, Li-Qian; Hufnagel, Todd C.; Ramesh, Kaliat T.

2004-02-17T23:59:59.000Z

428

Casting of particle-based hollow shapes  

DOE Patents [OSTI]

A method for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product.

Menchhofer, Paul (Oak Ridge, TN)

1997-01-01T23:59:59.000Z

429

Fluid casting of particle-based articles  

DOE Patents [OSTI]

A method for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets or hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product.

Menchhofer, Paul (Oak Ridge, TN)

1995-01-01T23:59:59.000Z

430

Casting of particle-based hollow shapes  

DOE Patents [OSTI]

A method for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product.

Menchhofer, Paul (Oak Ridge, TN)

1995-01-01T23:59:59.000Z

431

Thermo-mechanical characterisation of low density carbon foams and composite materials for the ATLAS upgrade  

E-Print Network [OSTI]

As a result of the need to increase the luminosity of the Large Hadron Collider (LHC) at CERN-Geneva by 2020, the ATLAS detector requires an upgraded inner tracker. Up- grading the ATLAS experiment is essential due to higher radiation levels and high particle occupancies. The design of this improved inner tracker detector involves development of silicon sensors and their support structures. These support structures need to have well un- derstood thermal properties and be dimensionally stable in order to allow efficient cooling of the silicon and accurate track reconstruction. The work presented in this thesis is an in- vestigation which aims to qualitatively characterise the thermal and mechanical properties of the materials involved in the design of the inner tracker of the ATLAS upgrade. These materials are silicon carbide foam (SiC foam), low density carbon foams such as PocoFoam and Allcomp foam, Thermal Pyrolytic Graphite (TPG), carbon/carbon and Carbon Fibre Re- inforced Polymer (CFRP). The work involve...

Isaac, Bonad

432

Quasi-steady model for predicting temperature of aqueous foams circulating in geothermal wellbores  

SciTech Connect (OSTI)

A quasi-steady model has been developed for predicting the temperature profiles of aqueous foams circulating in geothermal wellbores. The model assumes steady one-dimensional incompressible flow in the wellbore; heat transfer by conduction from the geologic formation to the foam is one-dimensional radially and time-dependent. The vertical temperature distribution in the undisturbed geologic formation is assumed to be composed of two linear segments. For constant values of the convective heat-transfer coefficient, a closed-form analytical solution is obtained. It is demonstrated that the Prandtl number of aqueous foams is large (1000 to 5000); hence, a fully developed temperature profile may not exist for representative drilling applications. Existing convective heat-transfer-coefficient solutions are adapted to aqueous foams. The simplified quasi-steady model is successfully compared with a more-sophisticated finite-difference computer code. Sample temperature-profile calculations are presented for representative values of the primary parameters. For a 5000-ft wellbore with a bottom hole temperature of 375{sup 0}F, the maximum foam temperature can be as high as 300{sup 0}F.

Blackwell, B.F.; Ortega, A.

1983-01-01T23:59:59.000Z

433

Experiments to populate and validate a processing model for polyurethane foam :  

SciTech Connect (OSTI)

We are developing computational models to elucidate the expansion and dynamic filling process of a polyurethane foam, PMDI. The polyurethane of interest is chemically blown, where carbon dioxide is produced via the reaction of water, the blowing agent, and isocyanate. The isocyanate also reacts with polyol in a competing reaction, which produces the polymer. Here we detail the experiments needed to populate a processing model and provide parameters for the model based on these experiments. The model entails solving the conservation equations, including the equations of motion, an energy balance, and two rate equations for the polymerization and foaming reactions, following a simplified mathematical formalism that decouples these two reactions. Parameters for the polymerization kinetics model are reported based on infrared spectrophotometry. Parameters describing the gas generating reaction are reported based on measurements of volume, temperature and pressure evolution with time. A foam rheology model is proposed and parameters determined through steady-shear and oscillatory tests. Heat of reaction and heat capacity are determined through differential scanning calorimetry. Thermal conductivity of the foam as a function of density is measured using a transient method based on the theory of the transient plane source technique. Finally, density variations of the resulting solid foam in several simple geometries are directly measured by sectioning and sampling mass, as well as through x-ray computed tomography. These density measurements will be useful for model validation once the complete model is implemented in an engineering code.

Mondy, Lisa Ann; Rao, Rekha Ranjana; Shelden, Bion; Soehnel, Melissa Marie; O'Hern, Timothy J.; Grillet, Anne; Celina, Mathias Christopher; Wyatt, Nicholas B.; Russick, Edward Mark; Bauer, Stephen J.; Hileman, Michael Bryan; Urquhart, Alexander; Thompson, Kyle Richard; Smith, David Michael

2014-03-01T23:59:59.000Z

434

Tape-cast sensors and method of making  

DOE Patents [OSTI]

A method of making electrochemical sensors in which an electrolyte material is cast into a tape. Prefabricated electrodes are then partially embedded between two wet layers of the electrolyte tape to form a green sensor, and the green sensor is then heated to sinter the electrolyte tape around the electrodes. The resulting sensors can be used in applications such as, but not limited to, combustion control, environmental monitoring, and explosive detection. A electrochemical sensor formed by the tape-casting method is also disclosed.

Mukundan, Rangachary (Santa Fe, NM); Brosha, Eric L. (Los Alamos, NM); Garzon, Fernando H. (Santa Fe, NM)

2009-08-18T23:59:59.000Z

435

Use of duplex stainless steel castings in control valves  

SciTech Connect (OSTI)

Duplex stainless steels have enjoyed rapidly increasing popularity in recent years. For numerous reasons the availability of these alloys in the cast form has lagged behind the availability of the wrought form. Commercial demand for control valves in these alloys has driven development of needed information to move into production. A systematic approach was used to develop specifications, suppliers and weld procedures. Corrosion, stress corrosion cracking (SCC), sulfide stress cracking (SSC) and hardness results are also presented for several alloys including; CD3MN (UNS J92205), CD4MCu (UNS J93370) and CD7MCuN (cast UNS S32550).

Gossett, J.L. [Fisher Controls International, Inc., Marshalltown, IA (United States)

1996-07-01T23:59:59.000Z

436

Plaster Casts at Berkeley. Collections of the Hearst Museum of Anthropology & Department of Classics at UC Berkeley. An Exhibition of Rare Plaster Casts of Ancient Greek and Roman Sculpture. 2nd edition 2005, pp. vi + 76 + ii  

E-Print Network [OSTI]

Britain: An Oxford Story of Plaster Casts from the Antique (sculptor Lysistratos took plaster impressions not only fromPlaster Casts at Berkeley COLLECTIONS OF THE HEARST MUSEUM

Miller, Stephen G.

2005-01-01T23:59:59.000Z

437

Improving the manufacturing yield of investment cast turbine blades through robust design  

E-Print Network [OSTI]

The manufacturing of turbine blades is often outsourced to investment casting foundries by aerospace companies that design and build jet engines. Aerospace companies have found that casting defects are an important cost ...

Margetts, David (David Lawrence)

2008-01-01T23:59:59.000Z

438

Significant Energy and Material Reductions in the Continuous Casting of Certain Copper Alloys  

E-Print Network [OSTI]

This project addresses the continuous casting of barstock in certain copper alloys. A superheated reservoir of molten alloy is maintained in a continuously heated holding furnace (tundish) during casting. These tundishes are currently heated...

Nielson, W. D.

439

CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel...  

Broader source: Energy.gov (indexed) [DOE]

CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel Exhaust Components...

440

CF8C PLus: A New Cast Stainless Steel for High-Temperature Diesel...  

Broader source: Energy.gov (indexed) [DOE]

engine * Cast stainless upgrade for SiMo cast-iron diesel engine exhaust components turbo-housing exhaust manifold C-15, 14.6L HD On- Highway Diesel Engine Materials Need: High...

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


441

Construction and Preliminary HVS Tests of Pre-Cast Concrete Pavement Slabs  

E-Print Network [OSTI]

Cast Concrete Pavement Slabs with HVS Testing. Ē TechnicalCast Concrete Pavement Slabs with HVS Testing Signatures: E.subgrade. FWD testing on the centers of the concrete slabs

Kohler, Erwin R.; du Plessis, Louw; Theyse, Hechter

2008-01-01T23:59:59.000Z

442

Metal inks  

DOE Patents [OSTI]

Self-reducing metal inks and systems and methods for producing and using the same are disclosed. In an exemplary embodiment, a method may comprise selecting metal-organic (MO) precursor, selecting a reducing agent, and dissolving the MO precursor and the reducing agent in an organic solvent to produce a metal ink that remains in a liquid phase at room temperature. Metal inks, including self-reducing and fire-through metal inks, are also disclosed, as are various applications of the metal inks.

Ginley, David S; Curtis, Calvin J; Miedaner, Alex; van Hest, Marinus Franciscus Antonius Maria; Kaydanova, Tatiana

2014-02-04T23:59:59.000Z

443

The high strain rate response of PVC foams and end-grain balsa wood V.L. Tagarielli, V.S. Deshpande, N.A. Fleck *  

E-Print Network [OSTI]

The high strain rate response of PVC foams and end-grain balsa wood V.L. Tagarielli, V.S. Deshpande are adequately approximated by power-law fits. The compressive yield strength of the H250 PVC foam and balsa wood s√?1 . In contrast, the H100 PVC foam displays only a small elevation in uniaxial compressive

Fleck, Norman A.

444

Simulation of the Bishop Steam Foam Pilot by T.W. Patzek and N.A. h4yhiil, Shell Development Co.  

E-Print Network [OSTI]

,.. SEW SPE 18786 Simulation of the Bishop Steam Foam Pilot by T.W. Patzek and N.A. h4yhiil, Shell a simple model of steam foam transport and apply it to the Shell Kern River Bishop pilot. The only an incremental 5.5 percent OOIP recovery due to steam foam and additional 3 percent OOIP due to infill wells

Patzek, Tadeusz W.

445

Structural Engineering and Mechanics, Vol. 12, No. 2 (2001) 169-188 169 Mechanical behaviour of a syntactic foam/glass fibre  

E-Print Network [OSTI]

of a syntactic foam/glass fibre composite sandwich: experimental results* Enrico Papa 1 and Alberto Corigliano 1 interconnecting the skins; the core is filled with a polymer matrix/glass microspheres syntactic foam; additional behaviour of this composite sandwich. Key words: mechanical tests; syntactic foam; glass fibre; composite

Corigliano, Alberto

446

hal-00090531,version4-6Jul2007 Yield drag in a two-dimensional foam flow around a circular obstacle  

E-Print Network [OSTI]

hal-00090531,version4-6Jul2007 Yield drag in a two-dimensional foam flow around a circular obstacle-dimensional flow of foams around a circular obstacle within a long channel. In experiments, we confine the foam between liquid and glass surfaces. In simulations, we use a deterministic software, the Surface Evolver

Boyer, Edmond

447

Validation of Heat Transfer Thermal Decomposition and Container Pressurization of Polyurethane Foam.  

SciTech Connect (OSTI)

Polymer foam encapsulants provide mechanical, electrical, and thermal isolation in engineered systems. In fire environments, gas pressure from thermal decomposition of polymers can cause mechanical failure of sealed systems. In this work, a detailed uncertainty quantification study of PMDI-based polyurethane foam is presented to assess the validity of the computational model. Both experimental measurement uncertainty and model prediction uncertainty are examined and compared. Both the mean value method and Latin hypercube sampling approach are used to propagate the uncertainty through the model. In addition to comparing computational and experimental results, the importance of each input parameter on the simulation result is also investigated. These results show that further development in the physics model of the foam and appropriate associated material testing are necessary to improve model accuracy.

Scott, Sarah Nicole; Dodd, Amanda B.; Larsen, Marvin E. [Sandia National Laboratories, Albuquerque, NM; Suo-Anttila, Jill M. [Sandia National Laboratories, Albuquerque, NM; Erickson, Kenneth L

2014-09-01T23:59:59.000Z

448

Low density microcellular carbon or catalytically impregnated carbon foams and process for their preparation  

DOE Patents [OSTI]

Machinable and structurally stable, low density microcellular carbon, and catalytically impregnated carbon, foams, and process for their preparation, are provided. Pulverized sodium chloride is classified to improve particle size uniformity, and the classified particles may be further mixed with a catalyst material. The particles are cold pressed into a compact having internal pores, and then sintered. The sintered compact is immersed and then submerged in a phenolic polymer solution to uniformly fill the pores of the compact with phenolic polymer. The compact is then heated to pyrolyze the phenolic polymer into carbon in the form of a foam. Then the sodium chloride of the compact is leached away with water, and the remaining product is freeze dried to provide the carbon, or catalytically impregnated carbon, foam.

Hooper, R.W.; Pekala, R.W.

1987-04-30T23:59:59.000Z

449

Magnetic Resonance Flow Velocity and Temperature Mapping of a Shape Memory Polymer Foam Device  

SciTech Connect (OSTI)

Interventional medical devices based on thermally responsive shape memory polymer (SMP) are under development to treat stroke victims. The goals of these catheter-delivered devices include re-establishing blood flow in occluded arteries and preventing aneurysm rupture. Because these devices alter the hemodynamics and dissipate thermal energy during the therapeutic procedure, a first step in the device development process is to investigate fluid velocity and temperature changes following device deployment. A laser-heated SMP foam device was deployed in a simplified in vitro vascular model. Magnetic resonance imaging (MRI) techniques were used to assess the fluid dynamics and thermal changes associated with device deployment. Spatial maps of the steady-state fluid velocity and temperature change inside and outside the laser-heated SMP foam device were acquired. Though non-physiological conditions were used in this initial study, the utility of MRI in the development of a thermally-activated SMP foam device has been demonstrated.

Small IV, W; Gjersing, E; Herberg, J L; Wilson, T S; Maitland, D J

2008-10-29T23:59:59.000Z

450

Surfactant Based Enhanced Oil Recovery and Foam Mobility Control  

SciTech Connect (OSTI)

Surfactant flooding has the potential to significantly increase recovery over that of conventional waterflooding. The availability of a large number of surfactant structures makes it possible to conduct a systematic study of the relation between surfactant structure and its efficacy for oil recovery. A combination of two surfactants was found to be particularly effective for application in carbonate formations at low temperature. A formulation has been designed for a particular field application. The addition of an alkali such as sodium carbonate makes possible in situ generation of surfactant and significant reduction of surfactant adsorption. In addition to reduction of interfacial tension to ultra-low values, surfactants and alkali can be designed to alter wettability to enhance oil recovery. The design of the process to maximize the region of ultra-low IFT is more challenging since the ratio of soap to synthetic surfactant is a parameter in the conditions for optimal salinity. Compositional simulation of the displacement process demonstrates the interdependence of the various components for oil recovery. An alkaline surfactant process is designed to enhance spontaneous imbibition in fractured, oil-wet, carbonate formations. It is able to recover oil from dolomite core samples from which there was no oil recovery when placed in formation brine. Mobility control is essential for surfactant EOR. Foam is evaluated to improve the sweep efficiency of surfactant injected into fractured reservoirs. UTCHEM is a reservoir simulator specially designed for surfactant EOR. It has been modified to represent the effects of a change in wettability. Simulated case studies demonstrate the effects of wettability.

George J. Hirasaki; Clarence A. Miller; Gary A. Pope

2005-07-01T23:59:59.000Z

451

Residual stress measurement on ductile cast iron using critically refracted longitudinal (Lcr) wave technique  

E-Print Network [OSTI]

of requirements for the degree of MASTER OF SCIENCE December 1991 Major Subject: Mechanical Engineering RESIDUAL STRESS MEASUREMENT IN DUCTILE CAST IRON USING CRITICALLY REFRACTED LONGITUDINAL (Lcm) WAVE TECHNIQUE A Thesis by SRINIVASULU NAIDU CHUNDU.... In an attempt to study the effect of heat-treatment on the acoustoelastic behavior of ductile cast iron, four continuously cast ductile iron bars were investigated. While one bar was retained as-cast, the other three bars were subjected to heat...

Chundu, Srinivasulu Naidu

1991-01-01T23:59:59.000Z

452

Final report to the strategic environmental research and development program on near-net shape casting of uranium-6% niobium alloys  

SciTech Connect (OSTI)

Fabrication methods traditionally used in the fabrication of depleted uranium parts within the Department of Energy (DOE) are extremely wasteful, with only 3% of the starting material actually appearing as finished product. The current effort, funded by the Strategic Environmental Research and Development Program (SERDP) at Los Alamos National Laboratory (LANL), Sandia National Laboratories, Albuquerque (SNLA), and Lawrence Livermore National Laboratory (LLNL), was conceived as a means to drastically reduce this inefficiency and the accompanying waste by demonstrating the technology to cast simple parts close to their final shape in molds made from a variety of materials. As a part of this coordinated study, LLNL was given, and has achieved, two primary objectives: (1) to demonstrate the feasibility of using refractory metal for reusable molds in the production of castings of uranium-6 wt% niobium alloy (U-6Nb); and (2) to demonstrate the utility of detailed simulations of thermal and fluid flow characteristics in the understanding and improvement of the near-net shape casting process. In both cases, our efforts were focused on a flat plate castings, which serve as simple prototypical parts. This report summarizes the results of LLNL work in each area.

Gourdin, W.H.

1996-01-01T23:59:59.000Z

453

Aging of polyurethane foam insulation in simulated refrigerator panels -- Initial results with third-generation blowing agents  

SciTech Connect (OSTI)

Laboratory data are presented on the effect of constant-temperature aging on the apparent thermal conductivity of polyurethane foam insulation for refrigerators and freezers. The foam specimens were blown with HCFC-141b and with three of its potential replacements -- HFC-134a, HFC-245fa, and cyclopentane. Specimens were aged at constant temperatures of 90 F, 40 F, and {minus}10 F. Thermal conductivity measurements were made on two types of specimens: full-thickness simulated refrigerator panels containing foam enclosed between solid plastic sheets, and thin slices of core foam cut from similar panels. Results are presented for about 250 days of aging for the core-foam specimens and for the first six months of aging for the full-thickness panels.

Wilkes, K.E.; Gabbard, W.A.; Weaver, F.J.

1998-11-01T23:59:59.000Z

454

Aging of Polyurethane Foam Insulation in Simulated Refrigerator Panels--One-Year Results with Third-Generation Blowing Agents  

SciTech Connect (OSTI)

Laboratory data are presented on the effect of constant-temperature aging on the apparent thermal conductivity of polyurethane foam insulation for refrigerators and freezers. The foam specimens were blown with HCFC-141b and with three of its potential replacements--HFC-134a, HFC-245fa, and cyclopentane. Specimens were aged at constant temperatures of 90 F, 40 F, and {minus}10 F. Thermal conductivity measurements were made on two types of specimens: full-thickness simulated refrigerator panels containing foam enclosed between solid plastic sheets, and thin slices of core foam cut from similar panels. Results are presented for the first year of a multi-year study for the full-thickness panels and for about 1-1/2 years of aging for the core-foam specimens.

Gabbard, W.A.; Weaver, F.J.; Wilkes, K.E.

1999-09-27T23:59:59.000Z

455

Application of Spray Foam Insulation Under Plywood and Oriented Strand Board Roof Sheathing  

SciTech Connect (OSTI)

Unvented roof strategies with open cell and closed cell spray polyurethane foam insulation sprayed to the underside of roof sheathing have been used since the mid-1990's to provide durable and efficient building enclosures. However, there have been isolated moisture related incidents reported anecdotally that raise potential concerns about the overall hygrothermal performance of these systems. The incidents related to rainwater leakage and condensation concerns. Condensation concerns have been extensively studied by others and are not further discussed in this report. This project involved hygrothermal modeling of a range of rainwater leakage and field evaluations of in-service residential roofs using spray foam insulation. All of the roof assemblies modeled exhibited drying capacity to handle minor rainwater leakage. All field evaluation locations of in-service residential roofs had moisture contents well within the safe range for wood-based sheathing. Explorations of eleven in-service roof systems were completed. The exploration involved taking a sample of spray foam from the underside of the roof sheathing, exposing the sheathing, then taking a moisture content reading. All locations had moisture contents well within the safe range for wood-based sheathing. One full-roof failure was reviewed, as an industry partner was involved with replacing structurally failed roof sheathing. In this case the manufacturer's investigation report concluded that the spray foam was installed on wet OSB based on the observation that the spray foam did not adhere well to the substrate and the pore structure of the closed cell spray foam at the ccSPF/OSB interface was indicative of a wet substrate.

Grin, A.; Smegal, J.; Lstiburek, J.

2013-10-01T23:59:59.000Z

456

Distortion of a Steel Cylinder Casting with a Core D. Galles and C. Beckermann  

E-Print Network [OSTI]

Distortion of a Steel Cylinder Casting with a Core D. Galles and C. Beckermann Mechanical, are studied through a series of in situ casting trials in which a low-carbon steel cylinder with a core to thermal contractions of the steel. 1. Introduction The final dimensions of a steel casting are commonly

Beckermann, Christoph

457

Statistical analysis of the mechanical properties of thin walled ductile iron castings  

SciTech Connect (OSTI)

Ductile iron castings have long been used in the automotive market. Ductile iron is inexpensive to produce and has desirable fracture resistance and mechanical properties. However, the weight of ductile iron is driving an effort to reduce wall thickness in order to increase fuel economy. Traditionally, cast iron has been cast into thick, bulky shapes. Reducing the section size of cast iron can be done, but pushes foundry practice into new areas. A consortium of foundries, foundry suppliers, and automotive manufacturers has been pursuing the use of thin walled ductile cast iron. This paper investigates the mechanical behavior of three experimental heats of thin-wall castings in order to evaluate property trends and limits. Castings as thin as 1.7 mm (0.07 in) have been successfully cast. The study was designed to investigate the effects of thickness and different casting heats on the dependent variables of ultimate tensile strength, yield strength, elongation-to-failure, reduction in area, and hardness. The ultimate tensile strength of the castings is found to increase as the casting thickness decreases. Conversely, the elongation-to-failure is found to decrease as the casting thickness decreases. Heat-to-heat differences were found, but they were usually within the scatter of the data.

Schrems, Karol K.; Hawk, Jeffrey A.; Dogan, Omer N.; Druschitz, A.P. (Intermet)

2003-01-01T23:59:59.000Z

458

SIMULATION OF POROSITY AND HOT TEARS IN A SQUEEZE CAST MAGNESIUM CONTROL ARM  

E-Print Network [OSTI]

SIMULATION OF POROSITY AND HOT TEARS IN A SQUEEZE CAST MAGNESIUM CONTROL ARM K.D. Carlson1 , C: Magnesium Alloys, Casting, Shrinkage Porosity, Hot Tears, Modeling Abstract Simulations are performed and hot tears in squeeze casting of magnesium alloys. Introduction Both shrinkage porosity and hot tears

Beckermann, Christoph

459

Numerical Study of Steady Turbulent Flow through Bifurcated Nozzles in Continuous Casting  

E-Print Network [OSTI]

. The effects of nozzle design and casting process operating variables on the jet characteristics exitingNumerical Study of Steady Turbulent Flow through Bifurcated Nozzles in Continuous Casting FADY M. NAJJAR, BRIAN G. THOMAS, and DONALD E. HERSHEY Bifurcated nozzles are used in continuous casting

Thomas, Brian G.

460

Edinburgh Research Explorer The Dalmarnock Fire Tests on a Cast Insitu Concrete Structure  

E-Print Network [OSTI]

Edinburgh Research Explorer The Dalmarnock Fire Tests on a Cast Insitu Concrete Structure Citation Fire Tests on a Cast Insitu Concrete Structure'. in Proceedings of the international Workshop Fire THE DALMARNOCK FIRE TESTS ON A CAST INSITU CONCRETE STRUCTURE Susan Deeny PhD Student University of Edinburgh, UK

Millar, Andrew J.

Note: This page contains sample records for the topic "foam metal casting" from the National Library of EnergyBeta (NLEBeta).
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We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


461

Termination Casts: A Flexible Approach to Termination with General Recursion  

E-Print Network [OSTI]

Termination Casts: A Flexible Approach to Termination with General Recursion Aaron Stump Computer distinguishes terminating terms and total functions from possibly diverging terms and partial functions type-form "Terminates t", expressing that term t is terminating; and then allow terms t to be coerced

Weirich, Stephanie

462

The Dyslexia Foundation is Sponsoring a Web-Cast Conference  

E-Print Network [OSTI]

The Dyslexia Foundation is Sponsoring a Web-Cast Conference The Dyslexia Foundation 4 Narragansett St./PO Box P-22 South Dartmouth, MA 02748 TheDyslexiaFoundation@gmail.com TheDyslexiaFoundation.org Reading/Literacy, Dyslexia and the Brain In Celebration of the 25th Anniversary of The Dyslexia Research

463

DIVISON 03 CONCRETE 03300 CAST-IN-PLACE CONCRETE  

E-Print Network [OSTI]

-IN-PLACE CONCRETE A. Design Considerations 1. Testing and inspection will be required for cast-in-place concrete of the Building Code. All testing and inspection of concrete work will be contracted for and paid for directly by the University, regardless of building class. The A/E must specify all testing and inspection of concrete work

464

Cast Alloys for Advanced Ultra Supercritical Steam Turbines  

SciTech Connect (OSTI)

The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 įC) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 įC).

G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

2010-05-01T23:59:59.000Z

465

Rigid Polyurethane Foam (RPF) Technology for Countermines (Sea) Program Phase II  

SciTech Connect (OSTI)

This Phase II report documents the results of one subtask initiated under the joint Department of Energy (DOE)/Department of Defense (DoD) Memorandum of Understanding (MOU) for Countermine Warfare. The development of Rigid Polyurethane Foams for neutralization of mines and barriers in amphibious assault was the objective of the tasking. This phase of the program concentrated on formation of RPF in water, explosive mine simulations, and development of foam and fabric pontoons. Field experimentation was done primarily at the Energetic Materials Research and Testing Center (EMRTC) of the New Mexico Institute of Mining and Technology, Socorro, NM between February 1996 and September 1998.

WOODFIN,RONALD L.; FAUCETT,DAVID L.; HANCE,BRADLEY G.; LATHAM,AMY E.; SCHMIDT,C.O.

1999-10-01T23:59:59.000Z

466

Silicone metalization  

DOE Patents [OSTI]

A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

2008-12-09T23:59:59.000Z

467

Silicone metalization  

DOE Patents [OSTI]

A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

2006-12-05T23:59:59.000Z

468

Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets  

DOE Patents [OSTI]

An improved method for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite's high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding.

Makowiecki, Daniel M. (Livermore, CA); Ramsey, Philip B. (Livermore, CA); Juntz, Robert S. (Hayward, CA)

1995-01-01T23:59:59.000Z

469

Energy Saving Melting and Revert Reduction Technology: Improved Die Casting Process to Preserve the Life of the Inserts  

SciTech Connect (OSTI)

The goal of this project was to study the combined effects of die design, proper internal cooling and efficient die lubricants on die life. The project targeted improvements in die casting insert life by: Optomized Die Design for Reduced Surface Temperature: The life of die casting dies is significantly shorter when the die is exposed to elevated temperature for significant periods of time. Any die operated under conditions leading to surface temperature in excess of 1050oF undergoes structural changes that reduce its strength. Optimized die design can improve die life significantly. This improvement can be accomplished by means of cooling lines, baffles and bubblers in the die. A key objective of the project was to establish criteria for the minimal distance of the cooling lines from the surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. The Uddeholm Dievar steel evaluated in this program showed superior resistance to thermal fatigue resistance. Based on the experimental evidence, cooling lines could be placed as close as 0.5"¬Ě from the surface. Die Life Extension by Optimized Die Lubrication: The life of die casting dies is affected by additions made to its surface with the proper lubricants. These lubricants will protect the surface from the considerable temperature peaks that occur when the molten melt enters the die. Dies will reach a significantly higher temperature without this lubricant being applied. The amount and type of the lubricant are critical variables in the die casting process. However, these lubricants must not corrode the die surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. Chem- Trend participated in the program with die lubricants and technical support. Experiments conducted with these lubricants demonstrated good protection of the substrate steel. Graphite and boron nitride used as benchmarks are capable of completely eliminating soldering and washout. However, because of cost and environmental considerations these materials are not widely used in industry. The best water-based die lubricants evaluated in this program were capable of providing similar protection from soldering and washout. In addition to improved part quality and higher production rates, improving die casting processes to preserve the life of the inserts will result in energy savings and a reduction in environmental wastes. Improving die life by means of optimized cooling line placement, baffles and bubblers in the die will allow for reduced die temperatures during processing, saving energy associated with production. The utilization of optimized die lubricants will also reduce heat requirements in addition to reducing waste associated with soldering and washout. This new technology was predicted to result in an average energy savings of 1.1 trillion BTU's/year over a 10 year period. Current (2012) annual energy saving estimates, based on commercial introduction in 2010, a market penetration of 70% by 2020 is 1.26 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.025 Million Metric Tons of Carbon Equivalent (MM TCE).

David Schwam, PI; Xuejun Zhu, Sr. Research Associate

2012-09-30T23:59:59.000Z

470

Percutaneous Treatment of Biliary Cast Syndrome After Orthotopic Liver Transplantation: Comparison of Mechanical Versus Hydraulic Rheolytic Cast Extraction  

SciTech Connect (OSTI)

Purpose: Biliary cast syndrome (BCS) is the presence of casts within the intrahepatic or extrahepatic biliary system after orthotopic liver transplantation. Our work compares two percutaneous methods for BCS treatment: the mechanical cast-extraction technique (MCE) versus the hydraulic cast-extraction (HCE) technique using a rheolytic system. Materials and Methods: A total of 24 patients were included in the study. Six patients were referred for HCE, and 18 patients were treated with MCE. A statistically significant larger number of sessions was required in the MCE group (21.0, range 11 to 72 sessions) (p = 0.033). Results: Median therapy duration was shorter in the HCE group at 2.4 months (range 2 to 5) compared with 6.7 months (range 3 to 39) in the MCE group (p < 0.001). Both patient acceptance was better and costs for total therapy were 40% less in the HCE group. No significant differences where found concerning clinical and biochemical improvement or graft and patient survival. Conclusion: The use of the hydraulic rheolytic system decreased total therapy time, thereby decreasing the induced inflammation time of the biliary tree. A significant benefit of HCE has been observed in our patients when we compare our results with those of MCE.

Lopez-Benitez, R., E-mail: ruben.lopez@med.uni-heidelberg.de; Wielpuetz, M. O., E-mail: mark.wielpuetz@med.uni-heidelberg.de; Bryant, M. G. H., E-mail: bryant.mark@med.uni-heidelberg.de [University of Heidelberg, Department of Diagnostic Radiology (Germany); Ganten, Tom, E-mail: Tom.ganten@med.uni-heidelberg.de [University of Heidelberg, Department of Internal Medicine (Germany); Richter, G. M., E-mail: g.richter@klinikum-stuttgart.de [Katharinenhospital, Klinikum Stuttgart (Germany); Flach, N., E-mail: flach.nicole@med.uni-heidelberg.de; Hallscheidt, P. J., E-mail: peter.hallscheidt@med.uni-heidelberg.de [University of Heidelberg, Department of Diagnostic Radiology (Germany)

2011-10-15T23:59:59.000Z

471