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1

A Summary of EPRI's Pulverized Coal (PC) and Circulating Fluidized Bed (CFB) Post Combustion CO2 Capture Retrofit Studies: The Five North American Retrofit Cases  

Science Conference Proceedings (OSTI)

This report examines the feasibility of retrofitting post-combustion capture (PCC) technology to existing pulverized coal (PC) and/or circulating fluidized bed (CFB) power plants, for five different host participant sites. The knowledge gained from previous CoalFleet ultra-supercritical PCC design studies—described in the Electric Power Research Institute (EPRI) report An Engineering and Economic Assessment of Post-Combustion CO2 Capture for 1100 F Ultra-Supercritical Pulverized ...

2012-12-31T23:59:59.000Z

2

Improvement of Product Quality in Circulating Fluidized Bed ...  

Science Conference Proceedings (OSTI)

Abstract Scope, Until the introduction of Circulating Fluidized Bed (CFB) Calciners by Outotec (formerly Lurgi) in 1961 rotary kilns were the standard technology ...

3

The Research and Application of AGC in Circulating Fluidized Bed Unit  

Science Conference Proceedings (OSTI)

The circulating fluidized bed boiler (CFB) powerunit with its energy-saving and environmental protection hasbroad application prospects, but the problem of CFB unitautomatic control has not been solved satisfied, so automaticgeneration control (AGC) ... Keywords: CFB, AGC, power, main steam pressure, main steam temperature, bed temperature

Xin Xiaogang, Zhou Peng, Yang Chunxia, Guo Xiaohong, Wang Biao, Wang Yijun, Yu Jinglong

2012-07-01T23:59:59.000Z

4

Identification and predictive control for a circulation fluidized bed boiler  

Science Conference Proceedings (OSTI)

This paper introduces the design and presents the research findings of the identification and control application for an industrial Circulation Fluidized Bed (CFB) boiler. Linear Parameter Varying (LPV) model is used in the model identification where ... Keywords: CFB boilers, Identification, LPV model, Linear models interpolation, MPC

Guoli Ji, Jiangyin Huang, Kangkang Zhang, Yucai Zhu, Wei Lin, Tianxiao Ji, Sun Zhou, Bin Yao

2013-06-01T23:59:59.000Z

5

Atmospheric Fluidized Bed Combustion for Power Production from Biomass  

Science Conference Proceedings (OSTI)

Atmospheric fluidized bed combustion (AFBC) technologyincluding smaller bubbling fluidized bed (BFB) as well as circulating fluidized bed (CFB) combustor unitsprovides robust combustion with high thermal inertia. This means that AFBC units can successfully respond to variations in ash content, calorific value, and moisture content commonly encountered in burning biomass fuels. This report describes AFBC technology and its deployment for generating steam for power plants using a wide variety of biomass fu...

2010-01-28T23:59:59.000Z

6

Fluidized bed calciner apparatus  

DOE Patents (OSTI)

An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

Owen, Thomas J. (West Richland, WA); Klem, Jr., Michael J. (Richland, WA); Cash, Robert J. (Richland, WA)

1988-01-01T23:59:59.000Z

7

Staged fluidized bed  

DOE Patents (OSTI)

The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

Mallon, R.G.

1983-05-13T23:59:59.000Z

8

Staged fluidized bed  

DOE Patents (OSTI)

Method and apparatus for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

Mallon, Richard G. (Livermore, CA)

1984-01-01T23:59:59.000Z

9

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project  

Science Conference Proceedings (OSTI)

The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

Not Available

1992-02-01T23:59:59.000Z

10

Apparatus for controlling fluidized beds  

DOE Patents (OSTI)

An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

Rehmat, A.G.; Patel, J.G.

1987-05-12T23:59:59.000Z

11

Apparatus for controlling fluidized beds  

DOE Patents (OSTI)

An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

Rehmat, Amirali G. (Westmont, IL); Patel, Jitendra G. (Bolingbrook, IL)

1987-05-12T23:59:59.000Z

12

Increased Operational Flexibility in CFB Alumina Calcination  

Science Conference Proceedings (OSTI)

In Outotec's Smart Feed (R) system, the feed and fuel control is automated to reduce temperature fluctuations in the circulating fluidized bed (CFB) furnace.

13

Biparticle fluidized bed reactor  

DOE Patents (OSTI)

A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase is described. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figures.

Scott, C.D.

1993-12-14T23:59:59.000Z

14

Biparticle fluidized bed reactor  

DOE Patents (OSTI)

A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

Scott, Charles D. (Oak Ridge, TN)

1993-01-01T23:59:59.000Z

15

Biparticle fluidized bed reactor  

DOE Patents (OSTI)

A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves.

Scott, Charles D. (Oak Ridge, TN); Marasco, Joseph A. (Kingston, TN)

1996-01-01T23:59:59.000Z

16

Biparticle fluidized bed reactor  

DOE Patents (OSTI)

A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

Scott, Charles D. (Oak Ridge, TN); Marasco, Joseph A. (Kingston, TN)

1995-01-01T23:59:59.000Z

17

Fluidized Bed Combustion of Solid Fuels: Design Practices and Field Experience  

Science Conference Proceedings (OSTI)

Although pulverized coal (PC) combustion generally continues to be the technology of choice for utility-scale steam-electric plants, fluidized-bed combustion (FBC) offers a number of advantages to power producers, most notably the ability to burn fuels not suited for PC combustion. This report updates experience with current FBC designs, focusing on circulating fluidized bed (CFB) steam generators.

2012-07-11T23:59:59.000Z

18

Nucla circulating atmospheric fluidized bed demonstration project  

Science Conference Proceedings (OSTI)

During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

Not Available

1991-01-31T23:59:59.000Z

19

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project  

Science Conference Proceedings (OSTI)

This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

Not Available

1991-01-01T23:59:59.000Z

20

Fluidized bed boiler feed system  

SciTech Connect

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Jones, Brian C. (Windsor, CT)

1981-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


21

Effect of bed pressure drop on performance of a CFB boiler  

Science Conference Proceedings (OSTI)

The effect of bed pressure drop and bed inventory on the performances of a circulating fluidized bed (CFB) boiler was studied. By using the state specification design theory, the fluidization state of the gas-solids flow in the furnace of conventional CFB boilers was reconstructed to operate at a much lower bed pressure drop by reducing bed inventory and control bed quality. Through theoretical analysis, it was suggested that there would exist a theoretical optimal value of bed pressure drop, around which the boiler operation can achieve the maximal combustion efficiency and with significant reduction of the wear of the heating surface and fan energy consumption. The analysis was validated by field tests carried out in a 75 t/h CFB boiler. At full boiler load, when bed pressure drop was reduced from 7.3 to 3.2 kPa, the height of the dense zone in the lower furnace decreased, but the solid suspension density profile in the upper furnace and solid flow rate were barely influenced. Consequently, the average heat transfer coefficient in the furnace was kept nearly the same and the furnace temperature increment was less than 17{sup o}C. It was also found that the carbon content in the fly ash decreased first with decreasing bed pressure drop and then increased with further increasing bed pressure drop. The turning point with minimal carbon content was referred to as the point with optimal bed pressure drop. For this boiler, at the optimum point the bed pressure was around 5.7 kPa with the overall excess air ratio of 1.06. When the boiler was operated around this optimal point, not only the combustion efficiency was improved, but also fan energy consumption and wear of heating surface were reduced. 23 refs., 6 figs., 4 tabs.

Hairui Yang; Hai Zhang; Shi Yang; Guangxi Yue; Jun Su; Zhiping Fu [Tsinghua University, Beijing (China). Department of Thermal Engineering

2009-05-15T23:59:59.000Z

22

Fast fluidized bed steam generator  

DOE Patents (OSTI)

A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

Bryers, Richard W. (Flemington, NJ); Taylor, Thomas E. (Bergenfield, NJ)

1980-01-01T23:59:59.000Z

23

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1990 Annual report  

Science Conference Proceedings (OSTI)

The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

Not Available

1992-02-01T23:59:59.000Z

24

Pressurized fluidized bed reactor  

DOE Patents (OSTI)

A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

Isaksson, Juhani (Karhula, FI)

1996-01-01T23:59:59.000Z

25

Pressurized fluidized bed reactor  

DOE Patents (OSTI)

A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

Isaksson, J.

1996-03-19T23:59:59.000Z

26

Dual Fluidized Bed Biomass Gasification  

DOE Green Energy (OSTI)

The dual fluidized bed reactor is a recirculating system in which one half of the unit operates as a steam pyrolysis device for biomass. The pyrolysis occurs by introducing biomass and steam to a hot fluidized bed of inert material such as coarse sand. Syngas is produced during the pyrolysis and exits the top of the reactor with the steam. A crossover arm, fed by gravity, moves sand and char from the pyrolyzer to the second fluidized bed. This sand bed uses blown air to combust the char. The exit stream from this side of the reactor is carbon dioxide, water and ash. There is a second gravity fed crossover arm to return sand to the pyrolysis side. The recirculating action of the sand and the char is the key to the operation of the dual fluidized bed reactor. The objective of the project was to design and construct a dual fluidized bed prototype reactor from literature information and in discussion with established experts in the field. That would be appropriate in scale and operation to measure the relative performance of the gasification of biomass and low ranked coals to produce a high quality synthesis gas with no dilution from nitrogen or combustion products.

None

2005-09-30T23:59:59.000Z

27

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

28

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

29

Accelerated Weathering of Fluidized Bed Steam Reformation ...  

Science Conference Proceedings (OSTI)

Sep 16, 2007 ... Accelerated Weathering of Fluidized Bed Steam Reformation Material Under Hydraulically Unsaturated Conditions by E.M. Pierce ...

30

Apparatus and process for controlling fluidized beds  

DOE Patents (OSTI)

An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

Rehmat, Amirali G. (Westmont, IL); Patel, Jitendra G. (Bolingbrook, IL)

1985-10-01T23:59:59.000Z

31

Distribution plate for recirculating fluidized bed  

DOE Patents (OSTI)

A distribution plate for a recirculating fluidized bed has a centrally disposed opening and a plurality of apertures adjacent the periphery to eliminate dead spots within the bed.

Yang, Wen-ching (Export, PA); Vidt, Edward J. (Pittsburgh, PA); Keairns, Dale L. (Pittsburgh, PA)

1977-01-01T23:59:59.000Z

32

Staged cascade fluidized bed combustor  

DOE Patents (OSTI)

A fluid bed combustor comprising a plurality of fluidized bed stages interconnected by downcomers providing controlled solids transfer from stage to stage. Each stage is formed from a number of heat transfer tubes carried by a multiapertured web which passes fluidizing air to upper stages. The combustor cross section is tapered inwardly from the middle towards the top and bottom ends. Sorbent materials, as well as non-volatile solid fuels, are added to the top stages of the combustor, and volatile solid fuels are added at an intermediate stage.

Cannon, Joseph N. (4103 Farragut St., Hyattsville, MD 20781); De Lucia, David E. (58 Beacon St., Apt. No. 2, Boston, MA 02108); Jackson, William M. (5300 McArthur Blvd., NW., Washington, DC 20016); Porter, James H. (P.O. Box 1131, Daggett Ave., Vineyard Haven, MA 02568)

1984-01-01T23:59:59.000Z

33

Rapid ignition of fluidized bed boiler  

DOE Patents (OSTI)

A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

Osborn, Liman D. (Alexandria, VA)

1976-12-14T23:59:59.000Z

34

Char binder for fluidized beds  

SciTech Connect

An arrangement that utilizes agglomerating coal as a binder to bond coal fines and recycled char into an agglomerate mass that will have suitable retention time when introduced into a fluidized bed 14 for combustion. The simultaneous use of coal for a primary fuel and as a binder effects significant savings in the elimination of non-essential materials and processing steps.

Borio, Richard W. (Somers, CT); Accortt, Joseph I. (Simsbury, CT)

1981-01-01T23:59:59.000Z

35

Bed-inventory Overturn Mechanism for Pant-leg Circulating Fluidized Bed Boilers  

E-Print Network (OSTI)

A numerical model was established to investigate the lateral mass transfer as well as the mechanism of bed-inventory overturn inside a pant-leg circulating fluidized bed (CFB), which are of great importance to maintain safe and efficient operation of the CFB. Results show that the special flow structure in which the solid particle volume fraction along the central line of the pant-leg CFB is relative high enlarges the lateral mass transfer rate and make it more possible for bed inventory overturn. Although the lateral pressure difference generated from lateral mass transfer inhibits continuing lateral mass transfer, providing the pant-leg CFB with self-balancing ability to some extent, the primary flow rate change due to the outlet pressure change often disable the self-balancing ability by continually enhancing the flow rate difference. As the flow rate of the primary air fan is more sensitive to its outlet pressure, it is easier to lead to bed inventory overturn. While when the solid particle is easier to c...

Wang, Zhe; Yang, Zhiwei; West, Logan; Li, Zheng

2011-01-01T23:59:59.000Z

36

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. Annual report, 1988  

Science Conference Proceedings (OSTI)

This Annual Report on Colorado-Ute Electric Association`s NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

Not Available

1991-01-01T23:59:59.000Z

37

Fluidized bed injection assembly for coal gasification  

DOE Patents (OSTI)

A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

Cherish, Peter (Bethel Park, PA); Salvador, Louis A. (Hempfield Township, Westmoreland County, PA)

1981-01-01T23:59:59.000Z

38

Combined fluidized bed retort and combustor  

DOE Patents (OSTI)

The present invention is directed to a combined fluidized bed retorting and combustion system particularly useful for extracting energy values from oil shale. The oil-shale retort and combustor are disposed side-by-side and in registry with one another through passageways in a partition therebetween. The passageways in the partition are submerged below the top of the respective fluid beds to preclude admixing or the product gases from the two chambers. The solid oil shale or bed material is transported through the chambers by inclining or slanting the fluidizing medium distributor so that the solid bed material, when fluidized, moves in the direction of the downward slope of the distributor.

Shang, Jer-Yu (Fairfax, VA); Notestein, John E. (Morgantown, WV); Mei, Joseph S. (Morgantown, WV); Zeng, Li-Wen (Morgantown, WV)

1984-01-01T23:59:59.000Z

39

Packed fluidized bed blanket for fusion reactor  

DOE Patents (OSTI)

A packed fluidized bed blanket for a fusion reactor providing for efficient radiation absorption for energy recovery, efficient neutron absorption for nuclear transformations, ease of blanket removal, processing and replacement, and on-line fueling/refueling. The blanket of the reactor contains a bed of stationary particles during reactor operation, cooled by a radial flow of coolant. During fueling/refueling, an axial flow is introduced into the bed in stages at various axial locations to fluidize the bed. When desired, the fluidization flow can be used to remove particles from the blanket.

Chi, John W. H. (Mt. Lebanon, PA)

1984-01-01T23:59:59.000Z

40

Fluidized Bed Technology - Overview | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Science & Innovation Ā» Clean Coal Ā» Advanced Combustion Science & Innovation Ā» Clean Coal Ā» Advanced Combustion Technologies Ā» Fluidized Bed Technology - Overview Fluidized Bed Technology - Overview Fluidized beds suspend solid fuels on upward-blowing jets of air during the combustion process. The result is a turbulent mixing of gas and solids. The tumbling action, much like a bubbling fluid, provides more effective chemical reactions and heat transfer. Fluidized-bed combustion evolved from efforts to find a combustion process able to control pollutant emissions without external emission controls (such as scrubbers). The technology burns fuel at temperatures of 1,400 to 1,700 degrees F, well below the threshold where nitrogen oxides form (at approximately 2,500 degrees F, the nitrogen and oxygen atoms in the

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

Pressurized fluidized-bed combustion  

Science Conference Proceedings (OSTI)

The US DOE pressurized fluidized bed combustion (PFBC) research and development program is designed to develop the technology and data base required for the successful commercialization of the PFBC concept. A cooperative program with the US, West Germany, and the UK has resulted in the construction of the 25 MWe IEA-Grimethorpe combined-cycle pilot plant in England which will be tested in 1981. A 13 MWe coal-fired gas turbine (air cycle) at Curtis-Wright has been designed and construction scheduled. Start-up is planned to begin in early 1983. A 75 MWe pilot plant is planned for completion in 1986. Each of these PFBC combined-cycle programs is discussed. The current status of PFB technology may be summarized as follows: turbine erosion tolerance/hot gas cleanup issues have emerged as the barrier technology issues; promising turbine corrosion-resistant materials have been identified, but long-term exposure data is lacking; first-generation PFB combustor technology development is maturing at the PDU level; however, scale-up to larger size has not been demonstrated; and in-bed heat exchanger materials have been identified, but long-term exposure data is lacking. The DOE-PFB development plan is directed at the resolution of these key technical issues. (LCL)

Not Available

1980-10-01T23:59:59.000Z

42

Gas fluidized-bed stirred media mill  

DOE Patents (OSTI)

A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

Sadler, III, Leon Y. (Tuscaloosa, AL)

1997-01-01T23:59:59.000Z

43

ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM  

Science Conference Proceedings (OSTI)

This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

Wei-Ping Pan; Andy Wu; John T. Riley

2004-10-30T23:59:59.000Z

44

Circulating fluidized bed hydrodynamics experiments for the multiphase fluid dynamics research consortium (MFDRC).  

Science Conference Proceedings (OSTI)

An experimental program was conducted to study the multiphase gas-solid flow in a pilot-scale circulating fluidized bed (CFB). This report describes the CFB experimental facility assembled for this program, the diagnostics developed and/or applied to make measurements in the riser section of the CFB, and the data acquired for several different flow conditions. Primary data acquired included pressures around the flow loop and solids loadings at selected locations in the riser. Tomographic techniques using gamma radiation and electrical capacitance were used to determine radial profiles of solids volume fraction in the riser, and axial profiles of the integrated solids volume fraction were produced. Computer Aided Radioactive Particle Tracking was used to measure solids velocities, fluxes, and residence time distributions. In addition, a series of computational fluid dynamics simulations was performed using the commercial code Arenaflow{trademark}.

Oelfke, John Barry; Torczynski, John Robert; O'Hern, Timothy John; Tortora, Paul Richard; Bhusarapu, Satish (; ); Trujillo, Steven Mathew

2006-08-01T23:59:59.000Z

45

State of Fluidized Bed Combustion Technology  

E-Print Network (OSTI)

A new combustion technology has been developed in the last decade that permits the burning of low quality coal, lignite and other fuels, while maintaining stack emissions within State and Federal EPA limits. Low quality fuels can be burned directly in fluidized beds while taking advantage of low furnace temperatures and chemical activity within the bed to limit SO2 and NOx emissions, thereby eliminating the need for stack gas scrubbing equipment. The excellent heat transfer characteristics of the fluidized beds also result in a reduction of total heat transfer surface requirements, thus reducing the size and cost of steam generators. Tests on beds operating at pressures of one to ten atmospheres, at temperatures as high as 1600oF, and with gas velocities in the vicinity of four to twelve feet per second, have proven the concept. Early history of this technology is traced, and the progress that has been made in the development of fluidized bed combustion boilers, as well as work currently underway, in the United States and overseas, is reviewed. Details on the fluidized bed boiler installations at Alexandria, Virginia (5,000 lbs/hr), Georgetown University (100,000 lbs/hr), and Rivesville, West Virginia (300,000 Ibs/hr) are presented, and test results are discussed. Potential application of fluidized bed boilers in industrial plants using lignite and lignite refuse is examined. The impact of proposed new DOE and EPA regulations on solid fuels burning is also examined.

Pope, M.

1979-01-01T23:59:59.000Z

46

The Nucla Circulating Fluidized-Bed Demonstration Project: A U.S. DOE post-project assessment  

Science Conference Proceedings (OSTI)

This report is a post-project assessment of the Nucla Circulating Fluidized-Bed (CFB) Demonstration Project, the second project to be completed in the DOE Clean Coal Technology Program. Nucla was the first successful utility repowering project in the US, increasing the capacity of the original power station from 36 MW(e) to 110 MW(e) and extending its life by 30 years. In the CFB boiler, combustion and desulfurization both take place in the fluidized bed. Calcium in the sorbent captures sulfur dioxide and the relatively low combustion temperatures limit NOx formation. Hot cyclones separate the larger particles from the gas and recirculates them to the lower zones of the combustion chambers. This continuous circulation of coal char and sorbent particles is the novel feature of CFB technology. This demonstration project significantly advanced the environmental, operational, and economic potential of atmospheric CFB technology, precipitating a large number of orders for atmospheric CFB equipment. By 1994, more than 200 atmospheric CFB boilers have been constructed worldwide. Although at least six CFB units have been operated, the Nucla project`s CFB database continues to be an important and unique resource for the design of yet larger atmospheric CFB systems. The post-project assessment report is an independent DOE appraisal of the success a completed project had in achieving its objectives and aiding in the commercialization of the demonstrated technology. The report also provides an assessment of the expected technical, environmental, and economic performance of the commercial version of the technology as well as an analysis of the commercial market.

NONE

1995-06-01T23:59:59.000Z

47

Bed material agglomeration during fluidized bed combustion. Technical progress report, January 1, 1993--March 31, 1993  

SciTech Connect

The purpose of this project is to determine the physical and chemical reactions which lead to the undesired agglomeration of bed material during fluidized bed combustion and to relate these reactions to specific causes. A survey of agglomeration and deposit formation in industrial fluidized bed boilers is in progress. Preliminary results indicate that at least five boilers were experiencing some form of bed material agglomeration. In these instances it was observed that large particles were forming within the bed which were larger that the feed. Four operators could confirm that the larger bed particles had formed due to bed particles sticking together or agglomerating. Deposit formation was reported at nine sites with these deposits being found most commonly at coal feed locations and in cyclones. Other deposit locations included side walls and return loops. Examples of these agglomerates and deposits have been received from five of the surveyed facilities. Also during this quarter, a bulk sample of Illinois No. 6 coal was obtained from the Fossil Energy Program at Ames Laboratory here at Iowa State University and prepared for combustion tests. This sample was first ground to a top-size of 3/8`` using a jaw crusher then a size fraction of 3/8`` {times} 8 (US mesh) was then obtained by sieving using a Gilson Test-Master. This size fraction was selected for the preliminary laboratory-scale experiments designed to simulate the dense bed conditions that exist in the bottom of CFB combustors. To ensure uniformity of fuel composition among combustion runs, the sized coal was riffled using, a cone and long row method and stored in bags for each experiment. During this quarter additional modifications were made to achieve better control of fluidization regimes and to aid in monitoring the hydrodynamic and chemical conditions within the reactor.

Brown, R.C.; Dawson, M.R.; Noble, S.D.

1993-04-01T23:59:59.000Z

48

Particle withdrawal from fluidized bed systems  

DOE Patents (OSTI)

Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.

Salvador, Louis A. (Greensburg, PA); Andermann, Ronald E. (Arlington Heights, IL); Rath, Lawrence K. (Mt. Pleasant, PA)

1982-01-01T23:59:59.000Z

49

Particle pressures in fluidized beds. Final report  

SciTech Connect

This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction), they impart to the bed. So rather than directly measure the particle pressure, the authors inferred the values of the elasticity from measurements of instability growth in liquid beds; the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined) and then working backwards to determine the unknown coefficients, including the elasticity.

Campbell, C.S.; Rahman, K.; Jin, C.

1996-09-01T23:59:59.000Z

50

Particle Pressures in Fluidized Beds. Final report  

SciTech Connect

This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction): they impart to the bed. So rather than directly measure the particle pressure, we inferred the values of the elasticity from measurements of instability growth in liquid beds the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined)and then working backwards to determine the unknown coefficients, including the elasticity.

Campbell, C.S.; Rahman, K.; Jin, C.

1996-09-01T23:59:59.000Z

51

Fluidized bed catalytic coal gasification process  

DOE Patents (OSTI)

Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

Euker, Jr., Charles A. (15163 Dianna La., Houston, TX 77062); Wesselhoft, Robert D. (120 Caldwell, Baytown, TX 77520); Dunkleman, John J. (3704 Autumn La., Baytown, TX 77520); Aquino, Dolores C. (15142 McConn, Webster, TX 77598); Gouker, Toby R. (5413 Rocksprings Dr., LaPorte, TX 77571)

1984-01-01T23:59:59.000Z

52

METHOD FOR SENSING DEGREE OF FLUIDIZATION IN FLUIDIZED BED  

DOE Patents (OSTI)

A method is given for detecting, indicating, and controlling the degree of fluidization in a fluid-bed reactor into which powdered material is fed. The method comprises admitting of gas into the reactor, inserting a springsupported rod into the powder bed of the reactor, exciting the rod to vibrate at its resonant frequency, deriving a signal responsive to the amplitude of vibi-ation of the rod and spring, the signal being directiy proportional to the rate of flow of the gas through the reactor, displaying the signal to provide an indication of the degree of fluidization within the reactor, and controlling the rate of gas flow into the reactor until said signal stabilizes at a constant value to provide substantially complete fluidization within the reactor. (AEC)

Levey, R.P. Jr.; Fowler, A.H.

1961-12-12T23:59:59.000Z

53

Gas distributor for fluidized bed coal gasifier  

DOE Patents (OSTI)

A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

Worley, Arthur C. (Mt. Tabor, NJ); Zboray, James A. (Irvine, CA)

1980-01-01T23:59:59.000Z

54

Fluidized bed selective pyrolysis of coal  

DOE Patents (OSTI)

The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyses the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step. 9 figs.

Shang, J.Y.; Cha, C.Y.; Merriam, N.W.

1992-12-15T23:59:59.000Z

55

Fluidized bed selective pyrolysis of coal  

SciTech Connect

The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

Shang, Jer Y. (McLean, VA); Cha, Chang Y. (Golden, CO); Merriam, Norman W. (Laramie, WY)

1992-01-01T23:59:59.000Z

56

Gas Turbines for Advanced Pressurized Fluidized Bed Combustion...  

NLE Websites -- All DOE Office Websites (Extended Search)

APFBC uses a circulating pressurized fluidized bed combustor (PFBC) with a fluid bed heat exchanger to develop hot vitiated air for the gas turbine' s topping combustor and...

57

State of Industrial Fluidized Bed Combustion  

E-Print Network (OSTI)

A new combustion technique has been developed in the last decade that permits the burning of low quality coal, lignite and other fuels, while maintaining stack emissions within State and Federal limits. Low quality fuels can be burned directly in fluidized beds while taking advantage of low furnace temperatures am chemical activity within the bed to limit S02 am NOx emissions, thereby eliminating the need for stack gas scrubbing equipment. The excellent heat transfer characteristics of the fluidized beds also result in a reduction of total heat transfer surface requirements, thus reducing the size and cost of steam generators. Recent tests on commercial units have proven the concept. This paper reviews the progress that has been trade in the development of fluidized bed combustion boilers, as well as work currently under way in the United States and overseas. Details on the installation at Georgetown University in Washington, D.C., am at other locations are presented, am operational results are discussed. Potential application of fluidized bed boilers in industrial plants using lignite and lignite refuse is also examined.

Mesko, J. E.

1982-01-01T23:59:59.000Z

58

Bed drain cover assembly for a fluidized bed  

DOE Patents (OSTI)

A loose fitting movable cover plate (36), suitable for the severe service encountered in a fluidized bed combustor (10), restricts the flow of solids into the combustor drain lines (30) during shutdown of the bed. This cover makes it possible to empty spent solids from the bed drain lines which would otherwise plug the piping between the drain and the downstream metering device. This enables use of multiple drain lines each with a separate metering device for the control of solids flow rate.

Comparato, Joseph R. (Bloomfield, CT); Jacobs, Martin (Hartford, CT)

1982-01-01T23:59:59.000Z

59

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUID BED BOILERS (Phase II--Evaluation of the Oxyfuel CFB Concept)  

SciTech Connect

The overall project goal is to determine if carbon dioxide can be captured and sequestered at a cost of about $10/ton of carbon avoided, using a newly constructed Circulating Fluidized Bed combustor while burning coal with a mixture of oxygen and recycled flue gas, instead of air. This project is structured in two Phases. Phase I was performed between September 28, 2001 and May 15, 2002. Results from Phase I were documented in a Topical Report issued on May 15, 2003 (Nsakala, et al., 2003), with the recommendation to evaluate, during Phase II, the Oxyfuel-fired CFB concept. DOE NETL accepted this recommendation, and, hence approved the project continuation into Phase II. Phase 2. The second phase of the project--which includes pilot-scale tests of an oxygen-fired circulating fluidized bed test facility with performance and economic analyses--is currently underway at ALSTOM's Power Plant Laboratories, located in Windsor, CT (US). The objective of the pilot-scale testing is to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in oxygen/carbon dioxide mixtures. Results will be used in the design of oxygen-fired CFB boilers--both retrofit and new Greenfield--as well as to provide a generic performance database for other researchers. At the conclusion of Phase 2, revised costs and performance will be estimated for both retrofit and new Greenfield design concepts with CO2 capture, purification, compression, and liquefaction.

John L. Marion; Nsakala ya Nsakala

2003-11-09T23:59:59.000Z

60

Reversed flow fluidized-bed combustion apparatus  

DOE Patents (OSTI)

The present invention is directed to a fluidized-bed combustion apparatus provided with a U-shaped combustion zone. A cyclone is disposed in the combustion zone for recycling solid particulate material. The combustion zone configuration and the recycling feature provide relatively long residence times and low freeboard heights to maximize combustion of combustible material, reduce nitrogen oxides, and enhance sulfur oxide reduction.

Shang, Jer-Yu (Fairfax, VA); Mei, Joseph S. (Morgantown, WV); Wilson, John S. (Morgantown, WV)

1984-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

138 Chemical Engineering Education FLUIDIZED BED  

E-Print Network (OSTI)

gasification Ā· Thermal cracking of naphtha petroleum fractions to produce ethylene and propylene Ā· Fluid coking filled manometer. Ā· Estimate the thickness of a polymer coating from know- ing the surface area and fluidized bed using a liquid filled manometer. Students also do some problem solving by estimating

Hesketh, Robert

62

OMFP: An Approach for Online Mass Flow Prediction in CFB Boilers  

Science Conference Proceedings (OSTI)

Fuel feeding and inhomogeneity of fuel typically cause process fluctuations in the circulating fluidized bed (CFB) boilers. If control systems fail to compensate the fluctuations, the whole plant will suffer from fluctuations that are reinforced by the ...

Indr? ˇliobait?; Jorn Bakker; Mykola Pechenizkiy

2009-10-01T23:59:59.000Z

63

Fluidized bed retorting of eastern oil shale  

SciTech Connect

This topical report summarizes the conceptual design of an integrated oil shale processing plant based on fluidized bed retorting of eastern New Albany oil shale. This is the fourth design study conducted by Foster Wheeler; previous design cases employed the following technologies: Fluidized bed rotating/combustion of Colorado Mahogany zone shale. An FCC concept of fluidized bed retorting/combustion of Colorado Mahogany zone shale. Directly heated moving vertical-bed process using Colorado Mahogany zone shale. The conceptual design encompasses a grassroots facility which processes run-of-mine oil shale into a syncrude oil product and dispose of the spent shale solids. The plant has a nominal capacity of 50,000 barrels per day of syncrude product, produced from oil shale feed having a Fischer Assay of 15 gallons per ton. Design of the processing units was based on non-confidential published information and supplemental data from process licensors. Maximum use of process and cost information developed in the previous Foster Wheeler studies was employed. The integrated plant design is described in terms of the individual process units and plant support systems. The estimated total plant investment is detailed by plant section and estimates of the annual operating requirements and costs are provided. In addition, process design assumptions and uncertainties are documented and recommendations for process alternatives, which could improve the overall plant economics, are discussed. 12 refs., 17 figs., 52 tabs.

Gaire, R.J.; Mazzella, G.

1989-03-01T23:59:59.000Z

64

Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System  

DOE Green Energy (OSTI)

This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2006 through March 31, 2006. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility were completed. The riser, primary cyclone and secondary cyclone of Circulating Fluidized Bed (CFB) Combustor have been erected. Second, the Mercury Control Workshop and the Grand Opening of Institute for Combustion Science and Environmental Technology (ICSET) were successfully held on February 22 and 23, 2006, respectively. Third, effects of hydrogen chlorine (HCl) and sulfur dioxide (SO{sub 2}) on mercury oxidation were studied in a drop tube reactor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

Wei-Ping Pan; Yan Cao; Songgeng Li

2006-04-01T23:59:59.000Z

65

Nucla circulating atmospheric fluidized bed demonstration project. Quarterly technical progress report, October--December 1990  

Science Conference Proceedings (OSTI)

During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

Not Available

1991-01-31T23:59:59.000Z

66

Fluidized bed gasification of extracted coal  

DOE Patents (OSTI)

Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

Aquino, Dolores C. (Houston, TX); DaPrato, Philip L. (Westfield, NJ); Gouker, Toby R. (Baton Rouge, LA); Knoer, Peter (Houston, TX)

1986-01-01T23:59:59.000Z

67

Fluidized bed gasification of extracted coal  

DOE Patents (OSTI)

Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

1984-07-06T23:59:59.000Z

68

Cluster Dynamics in a Circulating Fluidized Bed  

Science Conference Proceedings (OSTI)

A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

Guenther, C.P.; Breault, R.W.

2006-11-01T23:59:59.000Z

69

Pulsed atmospheric fluidized bed combustor apparatus  

DOE Patents (OSTI)

A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g., organic and medical waste, drying materials, heating air, calcining and the like.

Mansour, Momtaz N. (Columbia, MD)

1993-10-26T23:59:59.000Z

70

Fluidized Bed Asbestos Sampler Design and Testing  

SciTech Connect

A large number of samples are required to characterize a site contaminated with asbestos from previous mine or other industrial operations. Current methods, such as EPA Region 10’s glovebox method, or the Berman Elutriator method are time consuming and costly primarily because the equipment is difficult to decontaminate between samples. EPA desires a shorter and less costly method for characterizing soil samples for asbestos. The objective of this was to design and test a qualitative asbestos sampler that operates as a fluidized bed. The proposed sampler employs a conical spouted bed to vigorously mix the soil and separate fine particulate including asbestos fibers on filters. The filters are then analyzed using transmission electron microscopy for presence of asbestos. During initial testing of a glass prototype using ASTM 20/30 sand and clay fines as asbestos surrogates, fine particulate adhered to the sides of the glass vessel and the tubing to the collection filter – presumably due to static charge on the fine particulate. This limited the fines recovery to ~5% of the amount added to the sand surrogate. A second prototype was constructed of stainless steel, which improved fines recovery to about 10%. Fines recovery was increased to 15% by either humidifying the inlet air or introducing a voltage probe in the air space above the sample. Since this was not a substantial improvement, testing using the steel prototype proceeded without using these techniques. Final testing of the second prototype using asbestos suggests that the fluidized bed is considerably more sensitive than the Berman elutriator method. Using a sand/tremolite mixture with 0.005% tremolite, the Berman elutriator did not segregate any asbestos structures while the fluidized bed segregated an average of 11.7. The fluidized bed was also able to segregate structures in samples containing asbestos at a 0.0001% concentration, while the Berman elutriator method did not detect any fibers at this concentration. Opportunities for improvement with the fluidized bed include improving reproducibility among replicates, increasing mass recovery, improving the lid gasket seal.

Karen E. Wright; Barry H. O'Brien

2007-12-01T23:59:59.000Z

71

Heat exchanger support apparatus in a fluidized bed  

DOE Patents (OSTI)

A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

Lawton, Carl W. (West Hartford, CT)

1982-01-01T23:59:59.000Z

72

EIS-0289: JEA Circulating Fluidized Bed Combustor Project | Department of  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

289: JEA Circulating Fluidized Bed Combustor Project 289: JEA Circulating Fluidized Bed Combustor Project EIS-0289: JEA Circulating Fluidized Bed Combustor Project SUMMARY This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. PUBLIC COMMENT OPPORTUNITIES None available at this time. DOCUMENTS AVAILABLE FOR DOWNLOAD December 7, 2000 EIS-0289: Record of Decision JEA Circulating Fluidized Bed Combustor Project, Jacksonville, Duval County, FL June 1, 2000 EIS-0289: Final Environmental Impact Statement JEA Circulating Fluidized Bed Combustor Project August 1, 1999 EIS-0289: Draft Environmental Impact Statement JEA Circulating Fluidized Bed Combustor

73

Pressurized fluidized-bed combustion  

SciTech Connect

If pressurised fluidised-bed combustion is to be used in combined cycle electricity generation, gas turbines must be made reliable and flue gas emission standards must be met. This report examines the issues of particulate cleaning before the turbine and stack, as well as recent work on the development of advanced gas filters.

Yeager, K.

1983-06-01T23:59:59.000Z

74

Heat transfer characteristics of a fluidized bed : stirling engine system.  

E-Print Network (OSTI)

??A fluidized bed combustion (FBC) system was designed to provide heat energy to the head of a Stirling cycle engine. Preliminary testing with a simulated… (more)

Anzalone, Thomas M.

1989-01-01T23:59:59.000Z

75

Handling outliers and concept drift in online mass flow prediction in CFB boilers  

Science Conference Proceedings (OSTI)

In this paper we consider an application of data mining technology to the analysis of time series data from a pilot circulating fluidized bed (CFB) reactor. We focus on the problem of the online mass prediction in CFB boilers. We present a framework ...

J. Bakker; M. Pechenizkiy; I. ˇliobait?; A. Ivannikov; T. Kärkkäinen

2009-06-01T23:59:59.000Z

76

Pyrolysis reactor and fluidized bed combustion chamber  

DOE Patents (OSTI)

A solid carbonaceous material is pyrolyzed in a descending flow pyrolysis reactor in the presence of a particulate source of heat to yield a particulate carbon containing solid residue. The particulate source of heat is obtained by educting with a gaseous source of oxygen the particulate carbon containing solid residue from a fluidized bed into a first combustion zone coupled to a second combustion zone. A source of oxygen is introduced into the second combustion zone to oxidize carbon monoxide formed in the first combustion zone to heat the solid residue to the temperature of the particulate source of heat.

Green, Norman W. (Upland, CA)

1981-01-06T23:59:59.000Z

77

Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR)  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Maturation Plan (TMP) Fluidized Bed Steam Reforming Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) This assessment determines the technology maturity level of the candidate Tank 48H treatment technologies that are being considered for implementation at DOE's SRS - specifically Fluidized Bed Steam Reformer System. Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) More Documents & Publications Technology Maturation Plan (TMP) Wet Air Oxidation (WAO) Technology for Tank 48H Treatment Project (TTP) SRS Tank 48H Waste Treatment Project Technology Readiness Assessment

78

Fluidized bed boiler having a segmented grate  

DOE Patents (OSTI)

A fluidized bed furnace (10) is provided having a perforate grate (9) within a housing which supports a bed of particulate material including some combustibles. The grate is divided into a plurality of segments (E2-E6, SH1-SH5, RH1-RH5), with the airflow to each segment being independently controlled. Some of the segments have evaporating surface imbedded in the particulate material above them, while other segments are below superheater surface or reheater surface. Some of the segments (E1, E7) have no surface above them, and there are ignitor combustors (32, 34) directed to fire into the segments, for fast startup of the furnace without causing damage to any heating surface.

Waryasz, Richard E. (Longmeadow, MA)

1984-01-01T23:59:59.000Z

79

Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes  

DOE Patents (OSTI)

A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

Talmud, Fred M. (Berkeley Heights, NJ); Garcia-Mallol, Juan-Antonio (Morristown, NJ)

1980-01-01T23:59:59.000Z

80

Internal dust recirculation system for a fluidized bed heat exchanger  

DOE Patents (OSTI)

A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

Gamble, Robert L. (Wayne, NJ); Garcia-Mallol, Juan A. (Morristown, NJ)

1981-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


81

Fluidized-bed calciner with combustion nozzle and shroud  

DOE Patents (OSTI)

A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

Wielang, Joseph A. (Idaho Falls, ID); Palmer, William B. (Shelley, ID); Kerr, William B. (Idaho Falls, ID)

1977-01-01T23:59:59.000Z

82

Nucla circulating atmospheric fluidized bed demonstration project  

Science Conference Proceedings (OSTI)

Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

Not Available

1991-10-01T23:59:59.000Z

83

Circulating Fluidized Bed Combustion Boiler Project  

E-Print Network (OSTI)

The project to build a PYROFLOW circulating fluidized bed combustion (FBC) boiler at the BFGoodrich Chemical Plant at Henry, Illinois, is described. This project is being partially funded by Illinois to demonstrate the feasibility of utilizing high-sulfur Illinois coal. Design production is 125,000 pounds per hour of 400 psig saturated steam. An Illinois EPA construction permit has been received, engineering design is under way, major equipment is on order, ground breaking occurred in January 1984 and planned commissioning date is late 1985. This paper describes the planned installation and the factors and analyses used to evaluate the technology and justify the project. Design of the project is summarized, including the boiler performance requirements, the PYROFLOW boiler, the coal, limestone and residue handling systems and the pollutant emission limitations.

Farbstein, S. B.; Moreland, T.

1984-01-01T23:59:59.000Z

84

Coal-Fired Fluidized Bed Combustion Cogeneration  

E-Print Network (OSTI)

The availability of an environmentally acceptable multifuel technology, such as fluidized bed combustion, has encouraged many steam producers/ users to investigate switching from oil or gas to coal. Changes in federal regulations encouraging cogeneration have further enhanced the economic incentives for primary fuel switching. However, this addition of cogeneration to the fuel conversion analysis considerably complicates the investigation. A system design for cogeneration of steam and electricity at a nominal 40,000 pound per hour capacity utilizing fluidized bed combustion is described. The basic system incorporates silo storage of coal, ash, and limestone with dense phase conveying. The system generates power utilizing either a backpressure turbine or a condensing turbine with steam extraction. Three case studies performed for specific end users are presented. The interaction among plant steam requirements, rate purchase structure, and electrical energy buy back rate is discussed. How these factors interact determine the final design and the choice of fuels is illustrated. Because the decision to switch fuel, as well as to cogenerate, is usually economically motivated, an in-depth understanding of the steam/electrical needs and interactions is critical. How these considerations are integrated in the system and the effect they have on the monetary returns are discussed. Electric rate agreements vary significantly from one state to another. Therefore, the examples selected are intended to provide, insight into this variability. For example, one rate structure encourages solid fuel cogeneration. The second is a block structure with low sell back rates making cogeneration difficult to justify. How these rate schedules affected the recommended design illustrates that the system selection is very important.

Thunem, C.; Smith, N.

1985-05-01T23:59:59.000Z

85

Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds  

Science Conference Proceedings (OSTI)

This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

None

2005-07-01T23:59:59.000Z

86

Hanford Low Activity Waste (LAW) Fluidized Bed Steam Reformer...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Hanford Low Activity Waste (LAW) Fluidized Bed Steam Reformer (FBSR) Na-Al-Si (NAS) Waste Form Qualification C.M. Jantzen and E.M. Pierce November 18, 2010 2 Participating...

87

A staged fluidized-bed comubstion and filter system  

DOE Patents (OSTI)

A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized- bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gasses into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

Mei, J.S.; Halow, J.S.

1993-12-31T23:59:59.000Z

88

Development and applications of clean coal fluidized bed technology  

SciTech Connect

Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

Eskin, N.; Hepbasli, A. [Ege University, Izmir (Turkey). Faculty of Engineering

2006-09-15T23:59:59.000Z

89

Coal-feeding mechanism for a fluidized bed combustion chamber  

SciTech Connect

The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

Gall, Robert L. (Morgantown, WV)

1981-01-01T23:59:59.000Z

90

Liquid-fluidized-bed heat exchanger flow distribution models  

DOE Green Energy (OSTI)

Allied Chemical Corporation at the Idaho National Engineering Laboratory is developing liquid-fluidized-bed shell-and-tube heat exchangers for geothermal applications. Sand fluidized by geothermal water on the shell side prevents scaling and increases heat transfer coefficients over conventional heat exchangers. Tests were conducted on two instrumented fluidized-bed heat exchanger models, constructed primarily of plexiglass, which differ in tube bundle orientation. One contains a horizontal bundle and the other a vertical tube bundle. Plexiglass construction allowed visual observation of flow patterns. The vertical model proved to have more uniform flow distribution and higher heat transfer coefficients than the horizontal model. The horizontal heat exchanger experienced piling on top of the tubes and areas of poor fluidization existed in the bed. Geometric considerations show that a horizontal design is more conducive to large flow rates than a vertical design. New design concepts for both vertical and horizontal assemblies and recommendations for further developmental work are presented.

Cole, L.T.; Allen, C.A.

1979-01-01T23:59:59.000Z

91

COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS  

Science Conference Proceedings (OSTI)

Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

Ibrahim, Essam A

2013-01-09T23:59:59.000Z

92

Solid fuel feed system for a fluidized bed  

SciTech Connect

A fluidized bed for the combustion of coal, with limestone, is replenished with crushed coal from a system discharging the coal laterally from a station below the surface level of the bed. A compartment, or feed box, is mounted at one side of the bed and its interior separated from the bed by a weir plate beneath which the coal flows laterally into the bed while bed material is received into the compartment above the plate to maintain a predetermined minimum level of material in the compartment.

Jones, Brian C. (Windsor, CT)

1982-01-01T23:59:59.000Z

93

Liquid-fluidized-bed heat exchanger design parameters  

SciTech Connect

Liquid-fluidized-bed heat exchangers prevent scale accumulation on heat transfer surfaces and reduce the required heat transfer surface when scaling fluids, such as geothermal water, are used as the primary or working fluid. Liquid-fluidized-bed heat exchangers, principles of operation, and design parameters are described. Horizontal and vertical assemblies are discussed, including problems encountered with both designs. Bed-side heat transfer coefficients are given for limited cases, and a correlation is provided for calculating heat transfer coefficients for horizontal assemblies. A design example for a 60 kW/sub (e)/ (60 kW/sub (electric)/ preheater is included.

Allen, C.A.; Grimmett, E.S.

1978-04-01T23:59:59.000Z

94

ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM  

DOE Green Energy (OSTI)

This report presents the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the quarter April 1--June 30, 2004. The following tasks have been completed. First, the final specifications for the renovation of the new Combustion Laboratory and the construction of the CFB Combustor Building have been delivered to the architect, and invitations for construction bids for the two tasks have been released. Second, the component parts of the CFBC system have been designed after the design work for assembly parts of the CFBC system was completed. Third, the literature pertaining to Polychlorinated Dibenzo-p-Dioxins (PCDD) and Polychlorinated Dibenzofurans (PCDF) released during the incineration of solid waste, including municipal solid waste (MSW) and refuse-derived fuel (RDF) have been reviewed, and an experimental plan for fundamental research of MSW incineration on a simulated fluidized-bed combustion (FBC) facility has been prepared. Finally, the proposed work for the next quarter has been outlined in this report.

Wei-Ping Pan, Kunlei Liu; John T. Riley

2004-07-30T23:59:59.000Z

95

Atmospheric fluidized-bed combustion performance guidelines  

SciTech Connect

Performance specifications for conventional coal-fired boilers typically call for tests to be conducted in accordance with the ASME Performance Test Code for Steam Generating Units, PTC 4.1. The Code establishes procedures for conducting performance tests primarily to determine efficiency and capacity. The current edition of the PTC 4.1 is not entirely applicable to atmospheric fluidized-bed combustion boilers, however. AFBC boilers typically are equipped with integral sulfur capture through the addition of a sorbent material along with the fuel feed to the combustor, and this new technology introduces heat losses and credits that are not described in PTC 4.1. These heat losses and credits include combustion heat loss due to the calcination of the sorbent, heat credit due to sulfation, and the effects of calcination and sulfation on the dry flue gas flow, all of which significantly affect boiler efficiency calculations. The limitations of the current issue of the PTC 4.1 is recognized and the Code is now being reviewed to include heat losses and credits common to AFBC boilers. While this work will take some time, there is an immediate need for procedures for performance testing of AFBC boilers. These Guidelines are prepared to meet that need in the interim. The Guidelines detail procedures for boiler efficiency tests. They introduce technical and economic issues that may influence the test level of detail and accuracy. Methods of identifying required measurements, selection of measurement schemes, and assessment of measured versus estimated values are presented. A case study is used to illustrate the procedures and indicate which are the major credits and losses in the efficiency of a typical AFBC boiler. 6 figs., 8 tabs.

Sotelo, E. (Sotelo (Ernest), Berkeley, CA (USA))

1991-03-01T23:59:59.000Z

96

Computational fluid dynamic modeling of fluidized-bed polymerization reactors  

SciTech Connect

Polyethylene is one of the most widely used plastics, and over 60 million tons are produced worldwide every year. Polyethylene is obtained by the catalytic polymerization of ethylene in gas and liquid phase reactors. The gas phase processes are more advantageous, and use fluidized-bed reactors for production of polyethylene. Since they operate so close to the melting point of the polymer, agglomeration is an operational concern in all slurry and gas polymerization processes. Electrostatics and hot spot formation are the main factors that contribute to agglomeration in gas-phase processes. Electrostatic charges in gas phase polymerization fluidized bed reactors are known to influence the bed hydrodynamics, particle elutriation, bubble size, bubble shape etc. Accumulation of electrostatic charges in the fluidized-bed can lead to operational issues. In this work a first-principles electrostatic model is developed and coupled with a multi-fluid computational fluid dynamic (CFD) model to understand the effect of electrostatics on the dynamics of a fluidized-bed. The multi-fluid CFD model for gas-particle flow is based on the kinetic theory of granular flows closures. The electrostatic model is developed based on a fixed, size-dependent charge for each type of particle (catalyst, polymer, polymer fines) phase. The combined CFD model is first verified using simple test cases, validated with experiments and applied to a pilot-scale polymerization fluidized-bed reactor. The CFD model reproduced qualitative trends in particle segregation and entrainment due to electrostatic charges observed in experiments. For the scale up of fluidized bed reactor, filtered models are developed and implemented on pilot scale reactor.

Rokkam, Ram [Ames Laboratory

2012-11-02T23:59:59.000Z

97

Inclined fluidized bed system for drying fine coal  

SciTech Connect

Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

Cha, Chang Y. (Golden, CO); Merriam, Norman W. (Laramie, WY); Boysen, John E. (Laramie, WY)

1992-02-11T23:59:59.000Z

98

Operation of a steam hydro-gasifier in a fluidized bed reactor  

E-Print Network (OSTI)

GASIFIER IN A FLUIDIZED BED REACTOR Inventors: Joseph M .a steam hydro-gasification reactor (SHR) the carbonaceous0012] Fluidized bed reactors are well known and used in a

Park, Chan Seung; Norbeck, Joseph N.

2008-01-01T23:59:59.000Z

99

Pulsed atmospheric fluidized bed combustion. Quarterly technical progress report, October--December 1993  

Science Conference Proceedings (OSTI)

This quarterly report consist almost entirely of engineering drawings of the proposed pulse fluidized-bed combustor.

Not Available

1994-01-31T23:59:59.000Z

100

PMB-Waste: An analysis of fluidized bed thermal treatment  

SciTech Connect

A fluidized bed treatment process was evaluated for solid waste from plastic media blasting of aircraft protective coating. The treatment objective is to decompose and oxidize all organic components, and concentrate all the hazardous metals in the ash. The reduced volume and mass are expected to reduce disposal cost. A pilot test treatment was done in an existing fluidized bed equipped with emissions monitors, and emissions within regulatory requirements were demonstrated. A economic analysis of the process is inconclusive due to lack of reliable cost data of disposal without thermal treatment.

Gat, U.; Kass, M.D.; Lloyd, D.B.

1995-07-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


101

Advanced Circulating Pressurized Fluidized Bed Combustion (APFBC) Repowering Considerations  

NLE Websites -- All DOE Office Websites (Extended Search)

Weinstein & Travers: APFBC Repowering Considerations Weinstein & Travers: APFBC Repowering Considerations paper 970563 Page 1 of 35 Advanced Circulating Pressurized Fluidized Bed Combustion (APFBC) Repowering Considerations Richard E. Weinstein, P.E. Parsons Power Group Inc. Reading, Pennsylvania eMail: Richard_E_Weinstein@Parsons.COM / phone: 610 / 855-2699 Robert W. Travers, P.E. U.S. Department of Energy Office of Fossil Energy Germantown, Maryland eMail: Robert.Travers@HQ.DOE.GOV / phone: 301 / 903-6166 Weinstein & Travers: APFBC Repowering Considerations paper 970563 Page 2 of 35 Advanced Circulating Pressurized Fluidized Bed Combustion Repowering Considerations ABSTRACT ..............................................................................................................................................................................

102

Refractory experience in circulating fluidized bed combustors, Task 7  

Science Conference Proceedings (OSTI)

This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

Vincent, R.Q.

1989-11-01T23:59:59.000Z

103

Regeneration of lime from sulfates for fluidized-bed combustion  

DOE Patents (OSTI)

In a fluidized-bed combustor the evolving sulfur oxides are reacted with CaO to form calcium sulfate which is then decomposed in the presence of carbonaceous material, such as the fly ash recovered from the combustion, at temperatures of about 900.degree. to 1000.degree. C., to regenerate lime. The regenerated lime is then recycled to the fluidized bed combustor to further react with the evolving sulfur oxides. The lime regenerated in this manner is quite effective in removing the sulfur oxides.

Yang, Ralph T. (Middle Island, NY); Steinberg, Meyer (Huntington Station, NY)

1980-01-01T23:59:59.000Z

104

Pressurized fluidized-bed combustion technology exchange workshop  

SciTech Connect

The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

,

1980-04-01T23:59:59.000Z

105

Simulation of transport dynamics in fluidized-bed dryers  

SciTech Connect

A mathematical model for predicting three-dimensional, two-phase flow, heat and mass transfer inside fluidized-bed dryers has been developed. The model consists of the full set of partial-differential equations that describe the conservation of mass, momentum and energy for both phases inside the dryer, and is coupled with correlations concerning interphase momentum-, heat-, and mass-transfer. It is shown that the model can predict the most important engineering aspects of a fluidized-bed dryer including pressure drop, particle holdup, temperature distribution in both phases as well as drying efficiency all over the fluidized-bed. Plug-flow conditions are predicted for the gas phase, while back-mixing is predicted for the particles. The effect of particle mass-flow-rate on fluidized-bed dryer performance is evaluated. It is shown that the lower the particle mass flow-rate, the more intense the horizontal moisture gradients, while the higher the particle rate the more uniform the moisture distribution throughout the bed.

Theologos, K.N.; Maroulis, Z.B.; Markatos, N.C. [National Technical Univ. of Athens (Greece). Chemical Engineering Dept.

1997-05-01T23:59:59.000Z

106

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project  

SciTech Connect

The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association's Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

Not Available

1992-02-01T23:59:59.000Z

107

Fluidized bed combustor and coal gun-tube assembly therefor  

DOE Patents (OSTI)

A coal supply gun assembly for a fluidized bed combustor which includes heat exchange elements extending above the bed's distributor plate assembly and in which the gun's nozzles are disposed relative to the heat exchange elements to only discharge granular coal material between adjacent heat exchange elements and in a path which is substantially equidistant from adjacent heat exchange elements.

Hosek, William S. (Mt. Tabor, NJ); Garruto, Edward J. (Wayne, NJ)

1984-01-01T23:59:59.000Z

108

Atmospheric Fluidized-Bed Combustion Guidebook -- 2002 Update  

Science Conference Proceedings (OSTI)

Current operating experience shows that atmospheric fluidized-bed combustion (AFBC) boilers meet high environmental standards and are commercially viable and economically attractive. To make the best business decision, power producers need to fully evaluate the technology as a power generation option. The content of this AFBC Guidebook allows readers to become quickly informed about all aspects of the technology.

2002-12-05T23:59:59.000Z

109

Method for using fast fluidized bed dry bottom coal gasification  

DOE Patents (OSTI)

Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

Snell, George J. (Fords, NJ); Kydd, Paul H. (Lawrenceville, NJ)

1983-01-01T23:59:59.000Z

110

DMEC-1 Pressurized Circulating Fluidized-Bed Demonstration Project  

SciTech Connect

The DMEC-1 project will demonstrate the use of Pyropower`s PYROFLOW pressurized circulating fluidized bed technology to repower an existing coal fired generating station. This will be the first commercial application of this technology in the world. The project is now in budget period 1, the preliminary design phase.

Kruempel, G.E.; Ambrose, S.J. [Midwest Power, Des Moines, IA (United States); Provol, S.J. [Pyropower Corp., San Diego, CA (United States)

1992-12-01T23:59:59.000Z

111

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS  

SciTech Connect

Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US Department of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

Nsakala ya Nsakala; Gregory N. Liljedahl

2003-05-15T23:59:59.000Z

112

An in-bed tube bank for a fluidized-bed combustor  

DOE Patents (OSTI)

Fluidized-bed combustors have long been used to facilitate the combustion of low-quality fuels and more recently as a means for the clean burning of coal. In a fluidized-bed combustor fuel is fed into a bed of reactive or inert particulate material while air is injected into the bed and passed up through the bed, causing the bed material to act like a turbulent fluid. Where the combustor is utilized for steam generating one or more boiler tubes are positioned so as to span the bed while submerged in the bed, and as fuel is burned within the bed water is injected into the boiler tubes and heated, thereby generating steam. An in-bed tube bank is described for a fluidized bed combustor. The tube bank of the present invention comprises one or more fluid communicating boiler tubes which define a plurality of selectively spaced boiler tube sections. The tube sections are substantially parallel to one another and aligned in a common plane. The tube bank further comprises support members for joining adjacent tube sections, the support members engaging and extending along a selected length of the tube sections and spanning the preselected space there between 4 figs.

Hemenway, L.F. Jr.

1989-08-08T23:59:59.000Z

113

Stability of flows in fluidized beds  

Science Conference Proceedings (OSTI)

We study the linearized stability of the state of uniform fluidization, within the context of the theory of mixtures. The mixture is assumed to be made up of a classical linearly viscous fluid mixed with solid particles. In marked departure from most of the previous studies, we model the solid as a granular material and assume a constitutive relation that stems from classical motions in continuum mechanics. The linearized stability analysis of the state of uniform fluidization, in general, leads to an eighth order equation for the characteristic whose root implies instability, when positive. We find that the characteristic equation can be factored and one of the factors is precisely the equation that governs the stability when we use a simplified analysis akin to that of the earlier study of Anderson and Jackson.

Not Available

1993-04-01T23:59:59.000Z

114

Comprehensive report to Congress: Clean Coal Technology Program: Arvah B. Hopkins circulating fluidized-bed repowering project: A project proposed by: The City of Tallahassee  

Science Conference Proceedings (OSTI)

The project involves the repowering of a 250-megawatt electrical (MWe) natural gas- or oil-fired boiler with a coal-fired atmospheric circulating fluidized-bed (CFB) boiler to provide steam to an existing turbine generator. The boiler will be the largest of its type. After construction and shakedown, the City of Tallahassee (CoT) plant will be operated for 24 months with at least three different eastern coals. Final coal selection will be based on the Fuels Selection Study, which is part of Phase I-A of the project. Cost, financial, and technical data from the CoT CFB will be provided the utility industry for evaluation of a 250-MWe CFB as a commercially viable clean coal alternative. The objective of the Arvah B. Hopkins CFB Repowering Project is to demonstrate an efficient, economical, and environmentally superior method of generating electric power from coal. The work to be performed under the Cooperative Agreement includes the design, construction, and operation of the demonstration plant. 4 figs.

Not Available

1990-10-01T23:59:59.000Z

115

Element associations in ash from waste combustion in fluidized bed  

SciTech Connect

The incineration of MSW in fluidized beds is a commonly applied waste management practice. The composition of the ashes produced in a fluidized bed boiler has important environmental implications as potentially toxic trace elements may be associated with ash particles and it is therefore essential to determine the mechanisms controlling the association of trace elements to ash particles, including the role of major element composition. The research presented here uses micro-analytical techniques to study the distribution of major and trace elements and determine the importance of affinity-based binding mechanisms in separate cyclone ash particles from MSW combustion. Particle size and the occurrence of Ca and Fe were found to be important factors for the binding of trace elements to ash particles, but the binding largely depends on random associations based on the presence of a particle when trace elements condensate in the flue gas.

Karlfeldt Fedje, K., E-mail: karinka@chalmers.s [Department of Chemical and Biological Engineering, Division of Environmental Inorganic Chemistry, Chalmers University of Technology, Kemivaegen 10, 412 96 Goeteborg (Sweden); Rauch, S. [Department of Civil and Environmental Engineering, Division of Water Environment Technology, Chalmers University of Technology, Sven Hultins Gata 8, 412 96 Goeteborg (Sweden); Cho, P.; Steenari, B.-M. [Department of Chemical and Biological Engineering, Division of Environmental Inorganic Chemistry, Chalmers University of Technology, Kemivaegen 10, 412 96 Goeteborg (Sweden)

2010-07-15T23:59:59.000Z

116

Fluidized bed gasification ash reduction and removal process  

DOE Patents (OSTI)

In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

Schenone, Carl E. (Madison, PA); Rosinski, Joseph (Vanderbilt, PA)

1984-12-04T23:59:59.000Z

117

Fluidized bed gasification ash reduction and removal system  

DOE Patents (OSTI)

In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

Schenone, Carl E. (Madison, PA); Rosinski, Joseph (Vanderbilt, PA)

1984-02-28T23:59:59.000Z

118

Pulsed atmospheric fluidized bed combustor apparatus and process  

DOE Patents (OSTI)

A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g. organic and medical waste, drying, calcining and the like.

Mansour, Momtaz N. (Columbia, MD)

1992-01-01T23:59:59.000Z

119

The fluidized bed combustor-heater equipped gas fired CCGT  

Science Conference Proceedings (OSTI)

The combustion of natural gas in an atmospheric fluidized bed combined with heat transfer from the bed to the working fluid is shown to be an attractive means for supplying heat to closed cycle gas turbines. It is demonstrated how this concept can yield high thermal efficiencies without the use of high temperature resistant materials and yield low levels of pollutant emissions. The features of the combustor-heater are established for a 9000 kW closed cycle gas turbine generator and comparisons are made with a conventional open cycle machine.

Fejer, A.

1984-06-01T23:59:59.000Z

120

Fluidized bed combustor-heater equipped gas fired CCGT  

Science Conference Proceedings (OSTI)

The combustion of natural gas in an atmospheric fluidized bed combined with heat transfer from the bed to the working fluid is shown to be an attractive means for supplying heat to closed cycle gas turbines. It is demonstrated how this concept can yield high thermal efficiencies without the use of high temperature resistant materials and yield low levels of pollutant emissions. The features of the combustor-heater are established for a 9000 kW closed cycle gas turbine generator and comparisons are made with a conventional open cycle machine.

Fejer, A.A.

1984-01-01T23:59:59.000Z

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121

State of the art of pressurized fluidized bed combustion systems  

SciTech Connect

This report was prepared at the request of the Tennessee Valley Authority (TVA) to clarify the development status of the pressurized fluidized bed combustor (PFBC) and to place in perspective the problems which are yet to be solved before commercialization of the concept is practical. This report, in essence, supersedes the interim report published in 1979, Assessment of the State of the Art of Pressurized Fluidized Bed Combustion Systems. A brief overview of the PFBC concept is included citing potential advantages and disadvantages relative to atmospheric fluidized bed combustion (AFBC) and conventional pulverized coal plants. A survey of existing and developing PFBC experimental facilities is presented in some detail which includes the major accomplishments at the respective facilities. Recent data on plant emissions, turbine/gas cleanup systems, and overall efficiency are provided. Findings of several design studies are also discussed. The results of recent gas turbine and cascade tests have been encouraging although the full assessment of the accomplishments have not been made. The delay in construction of the Grimethorpe plant causes further delay in proof-testing full-size, rotating turbomachinery. Several parameters are recommended for further assessment in design studies including: (1) effect of turbine life on cost of power; and (2) effect of reduced gas turbine inlet temperature and pressure on cost of power.

Graves, R.L.

1980-09-01T23:59:59.000Z

122

Analysis/control of in-bed tube erosion phenomena in the fluidized bed combustion system. Final technical report  

Science Conference Proceedings (OSTI)

Research is presented on erosion and corrosion of fluidized bed combustor component materials. The characteristics of erosion of in-bed tubes was investigated. Anti-corrosion measures were also evaluated.

Lee, Seong W.

1996-11-01T23:59:59.000Z

123

Fluidized-bed bioreactor process for the microbial solubiliztion of coal  

DOE Patents (OSTI)

A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor.

Scott, Charles D. (Oak Ridge, TN); Strandberg, Gerald W. (Farragut, TN)

1989-01-01T23:59:59.000Z

124

Fluidized-bed bioreactor system for the microbial solubilization of coal  

DOE Patents (OSTI)

A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor. 2 figs.

Scott, C.D.; Strandberg, G.W.

1987-09-14T23:59:59.000Z

125

Heat transfer in freeboard region of fluidized beds  

SciTech Connect

This research involved the study of heat transfer and fluid mechanic characteristics around a horizontal tube in the freeboard region of fluidized beds. Heat transfer coefficients were experimetnally measured for different bed temperatures, particle sizes, gas flow rates, and tube elevations in the freeboard region of air fluidized beds at atmospheric pressure. Local heat transfer coefficients were found to vary significantly with angular position around the tube. Average heat transfer coefficients were found to decrease with increasing freeboard tube elevation and approach the values for gas convection plus radiation for any given gas velocity. For a fixed tube elevation, heat transfer coefficients generally increased with increasing gas velocity and with high particle entrainment they can approach the magnitudes found for immersed tubes. Heat transfer coefficients were also found to increase with increasing bed temperature. It was concluded that this increase is partly due to increase of radiative heat transfer and partly due to change of thermal properties of the fluidizing gas and particles. To investigate the fluid mechanic behavior of gas and particles around a freeboard tube, transient particle tube contacts were measured with a special capacitance probe in room temperature experiments. The results indicated that the tube surface experiences alternating dense and lean phase contacts. Quantitative information for local characteristics was obtained from the capacitance signals and used to develop a phenomenological model for prediction of the heat transfer coefficients around freeboard tubes. The packet renewal theory was modified to account for the dense phase heat transfer and a new model was suggested for the lean phase heat transfer. Finally, an empirical freeboard heat transfer correlation was developed from functional analysis of the freeboard heat transfer data using nondimensional groups representing gas velocity and tube elevation.

Biyikli, S.; Tuzla, K.; Chen, J.C.

1983-10-01T23:59:59.000Z

126

Apparatus and method for controlling heat transfer between a fluidized bed and tubes immersed therein  

DOE Patents (OSTI)

In a fluidized bed of solid particles having one or more heat exchange tubes immersed therein, the rate of heat transfer between the fluidized particles and a fluid flowing through the immersed heat exchange tubes is controlled by rotating an arcuate shield apparatus about each tube to selectively expose various portions of the tube to the fluidized particles.

Hodges, James L. (3 Hilltop Ave., Vernon, CT 06066); Cerkanowicz, Anthony E. (8 Fieldstone Dr., Livingston, NJ 07039)

1983-01-01T23:59:59.000Z

127

Apparatus and method for controlling heat transfer between a fluidized bed and tubes immersed therein  

DOE Patents (OSTI)

In a fluidized bed of solid particles having one or more heat exchange tubes immersed therein, the rate of heat transfer between the fluidized particles and a fluid flowing through the immersed heat exchange tubes is controlled by rotating an arcuate shield apparatus about each tube to selectively expose various portions of the tube to the fluidized particles.

Hodges, James L. (3 Hilltop Ave., Vernon, CT 06066); Cerkanowicz, Anthony E. (8 Fieldstone Dr., Livingston, NJ 07039)

1982-01-01T23:59:59.000Z

128

Comparison of experimental and computed solids motion and bed dynamics for fluidized beds containing obstacles  

SciTech Connect

The ensemble- and time-averaged solids velocity field and bed dynamics in the form of pressure oscillations taken in the University of Illinois at Urbana-Champaign's (UIUC) atmospheric thin (3.81 by 40 cm) bubbling fluidized bed which contained a simulated triangular pitch tube array consisting of five round 5.08 cm diameter cylinders are analyzed in this paper using Argonne National Laboratory's hydrodynamic model FLUFIX implemented on its CRAY-XMP supercomputer. The bed material consisted of soda lime glass beads having a narrow size range averaging 460 {mu}m in diameter. The fluidizing air was introduced at 39 cm/s. Generally correct solids motion is predicted by the FLUFIX computer program. The uncertainties in the UIUC solids motion data vary greatly from location to location; hence, a sensitivity analysis was performed varying the inlet fluidizing gas velocity distribution. A convergence study was performed by varying (1) the size of the mesh used to approximate the obstacles, and (2) the accuracy of the numerical solution. The authors demonstrate essential grid independence for time-averaged axial solids velocities and porosities for the tubes modeled as 2 {times} 2 and 4 {times} 4 squares and a very tight convergence. Good agreement is obtained for the power spectra of the absolute pressure fluctuations using the Fast Fourier Transform (FFT) technique. The computed and experimental major frequencies lie in a relatively narrow range of 2-3 Hz. Computer animations of the computer simulations qualitatively visualize features of the bed dynamics including bubble formation from the tubes, bed expansion and collapse and side-to-side sloshing. Solids motion and the associated bed dynamics are the key to understanding the erosion processes in fluidized-bed combustors. 7 refs., 12 figs., 3 tabs.

Lyczkowski, R.W.; Gamwo, I.K.; Dobran, F. (Argonne National Lab., IL (USA)); Ai, Y.H.; Chao, B.T.; Chen, M.M. (Illinois Univ., Urbana, IL (USA). Dept. of Mechanical and Industrial Engineering)

1991-01-01T23:59:59.000Z

129

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

DOE Green Energy (OSTI)

The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels.

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

2001-10-12T23:59:59.000Z

130

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

DOE Green Energy (OSTI)

The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives.

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

2002-07-12T23:59:59.000Z

131

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

DOE Green Energy (OSTI)

The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives.

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

2001-03-31T23:59:59.000Z

132

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

DOE Green Energy (OSTI)

The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

2003-03-26T23:59:59.000Z

133

NYU-DOE Pressurized Fluidized Bed Combustor Facility  

Science Conference Proceedings (OSTI)

New York University (NYU), under a Department of Energy (DOE) Contract, has designed and constructed a sub-pilot scale Pressurized Fluidized-Bed Combustor (PFBC) Facility at the Antonio Ferri Laboratories, Westbury, Long Island. The basic feature of this Experimental Research Facility is a well-instrumented, 30-inch diameter coal combustor capable of operating up to 10 atm and provided with a liberal number of ports, making it a versatile unit for study of fundamental in-bed phenomena. Additionally, the overall design features make it a flexible facility for solving a variety of industrial research problems. The main objectives of the facility are two-fold: (1) to perform research in important areas of Pressurized Fluidized-Bed Combustion like low-grade fuel combustion under pressure; and (2) to provide the PFBC community with a experimental research tool for basic and applied research in order to accelerate the commercialization of this technology. New York University will initially test the facility of burning low-grade fuels under pressure. During the test program, emphasis will be placed on burning North Dakota lignite under pressures up to 7 atm. The performance of lignite with regard to its feeding, combustion efficiency, sulfur adsorption and sorbent requirements will be investigated. This report describes the various systems of the PFBC facility and operating procedures, and presents an outline of the test program planned for the facility. Other details are provided in the Equipment and Maintenance Manual, Test Program and Data Acquisition Manual, and Training Manual.

Zakkay, V.; Kolar, A.; Sellakumar, K.; Srinivasaragavan, S.; Miller, G.; Panunzio, S.; Joseph, A.; Sundaresan, C.

1983-01-01T23:59:59.000Z

134

Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds  

Science Conference Proceedings (OSTI)

The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O'Hern; Paul Tortora

2008-02-29T23:59:59.000Z

135

Fluidized bed gasification of waste-derived fuels  

Science Conference Proceedings (OSTI)

Five alternative waste-derived fuels obtained from municipal solid waste and different post-consumer packaging were fed in a pilot-scale bubbling fluidized bed gasifier, having a maximum feeding capacity of 100 kg/h. The experimental runs utilized beds of natural olivine, quartz sand or dolomite, fluidized by air, and were carried out under various values of equivalence ratio. The process resulted technically feasible with all the materials tested. The olivine, a neo-silicate of Fe and Mg with an olive-green colour, has proven to be a good candidate to act as a bed catalyst for tar removal during gasification of polyolefin plastic wastes. Thanks to its catalytic activity it is possible to obtain very high fractions of hydrogen in the syngas (between 20% and 30%), even using air as the gasifying agent, i.e. in the most favourable economical conditions and with the simplest plant and reactor configuration. The catalytic activity of olivine was instead reduced or completely inhibited when waste-derived fuels from municipal solid wastes and aggregates of different post-consumer plastic packagings were fed. Anyhow, these materials have given acceptable performance, yielding a syngas of sufficient quality for energy applications after an adequate downstream cleaning.

Arena, Umberto, E-mail: umberto.arena@unina2.i [Department of Environmental Sciences, Second University of Naples, Via A. Vivaldi, 43, 81100 Caserta (Italy); AMRA s.c. a r.l., Via Nuova Agnano, 11, 80125 Napoli (Italy); Zaccariello, Lucio [Department of Environmental Sciences, Second University of Naples, Via A. Vivaldi, 43, 81100 Caserta (Italy); Mastellone, Maria Laura [Department of Environmental Sciences, Second University of Naples, Via A. Vivaldi, 43, 81100 Caserta (Italy); AMRA s.c. a r.l., Via Nuova Agnano, 11, 80125 Napoli (Italy)

2010-07-15T23:59:59.000Z

136

INVESTIGATION OF FUEL CHEMISTRY AND BED PERFORMANCE IN A FLUIDIZED BED BLACK LIQUOR STEAM REFORMER  

DOE Green Energy (OSTI)

The University of Utah project ''Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer'' (DOE award number DE-FC26-02NT41490) was developed in response to a solicitation for projects to provide technical support for black liquor and biomass gasification. The primary focus of the project is to provide support for a DOE-sponsored demonstration of MTCI's black liquor steam reforming technology at Georgia-Pacific's paper mill in Big Island, Virginia. A more overarching goal is to improve the understanding of phenomena that take place during low temperature black liquor gasification. This is achieved through five complementary technical tasks: (1) construction of a fluidized bed black liquor gasification test system, (2) investigation of bed performance, (3) evaluation of product gas quality, (4) black liquor conversion analysis and modeling and (5) computational modeling of the Big Island gasifier. Four experimental devices have been constructed under this project. The largest facility, which is the heart of the experimental effort, is a pressurized fluidized bed gasification test system. The system is designed to be able to reproduce conditions near the black liquor injectors in the Big Island steam reformer, so the behavior of black liquor pyrolysis and char gasification can be quantified in a representative environment. The gasification test system comprises five subsystems: steam generation and superheating, black liquor feed, fluidized bed reactor, afterburner for syngas combustion and a flue gas cooler/condenser. The three-story system is located at University of Utah's Industrial Combustion and Gasification Research Facility, and all resources there are available to support the research.

Kevin Whitty

2003-12-01T23:59:59.000Z

137

Pressurized circulating fluidized-bed combustion for power generation  

SciTech Connect

Second-generation Pressurized Circulating Fluidized Bed Combustion (PCFBC) is the culmination of years of effort in the development of a new generation of power plants which can operate on lower-quality fuels with substantially improved efficiencies, meet environmental requirements, and provide a lower cost of electricity. Air Products was selected in the DOE Clean Coal Technology Round V program to build, own, and operate the first commercial power plant using second-generation PCFBC technology, to be located at an Air Products chemicals manufacturing facility in Calvert City, Kentucky. This paper describes the second-generation PCFBC concept and its critical technology components.

Weimer, R.F.

1995-08-01T23:59:59.000Z

138

Single-stage fluidized-bed gasification of peat  

Science Conference Proceedings (OSTI)

A single-stage fluidized-bed process to gasify peat for the production of a medium-Btu gas has a simple reactor design, maximizes product-gas yield by lowering oil production, and offers an economical means of using small peat deposits. In modeling this process, engineers applied process-development-unit data to derive a rate expression for fixed-carbon conversion and the influence of operating conditions on conversion. The rate of fixed carbon conversion is represented by a single path with the reactivity factor defined as a linear function of the moisture content. The model accurately describes the solids residence time and product yields for the reactor.

Rue, D.M.; Lau, F.S.; Weil, S.A.; Punwani, D.V.

1982-01-01T23:59:59.000Z

139

Experience with atmospheric fluidized bed gasification of switchgrass  

DOE Green Energy (OSTI)

Switchgrass was gasified in a bubbling fluidized bed reactor rated at 800 kW (2.75 MMBtu/hr) thermal input and operating at atmospheric pressure. A combustible gas with higher heating value varying between 4.2--5.9 MJ/Nm{sup 3} (114--160 Btu/scf) was produced. Carbon conversion was approximately 85%. Difficulties in feeding high moisture switchgrass inhibited smooth reactor operation. Several feed systems for switchgrass were tried with varying degrees of success. The results of gasification trials using switchgrass as fuel are described.

Smeenk, J.; Brown, R.C. [Iowa State Univ., Ames, IA (United States). Center for Coal and the Environment

1998-12-31T23:59:59.000Z

140

Olefins by catalytic oxidation of alkanes in fluidized bed reactors  

SciTech Connect

The production of ethylene or syngas from ethane and olefins from propane, n-butane, and isobutane in the presence of air or O{sub 2} at atmospheric pressure has been examined over 100 {mu}m {alpha}-Al{sub 2}O{sub 3} beads coated with noble metals in a static fluidized bed reactor at contact times from 0.05 to 0.2 s. Variations in feed composition, preheating temperature, and flow rate were examined. 21 refs., 5 figs., 1 tab.

Bharadwaj, S.S.; Schmidt, L.D. [Univ. of Minnesota, Minneapolis, MN (United States)] [Univ. of Minnesota, Minneapolis, MN (United States)

1995-09-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

Standby cooling system for a fluidized bed boiler  

DOE Patents (OSTI)

A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

Crispin, Larry G. (Akron, OH); Weitzel, Paul S. (Canal Fulton, OH)

1990-01-01T23:59:59.000Z

142

Adaptive higher order numerical simulation of heat and mass transfer in fluidized beds  

E-Print Network (OSTI)

Adaptive higher order numerical simulation of heat and mass transfer in fluidized beds Ch. Nagaiah1 adaptive numerical results of heat and mass transfer in fluidized beds using higher order time stepping injection. The numerical results are tested with different time stepping methods for different spatial grid

Magdeburg, UniversitƤt

143

Operation of a steam hydro-gasifier in a fluidized bed reactor  

E-Print Network (OSTI)

OF A S T E A M HYDRO-GASIFIER IN A FLUIDIZED BED REACTOROF A S T E A M HYDRO-GASIFIER IN A FLUIDIZED BED REACTOR F Iis fed into a hydro-gasifier reactor. One such process was

Park, Chan Seung; Norbeck, Joseph N.

2008-01-01T23:59:59.000Z

144

Combustion chamber for gas turbines and the like having a fluidized burner bed  

SciTech Connect

A combustion chamber with a fluidized burner bed preferably for gas turbines is described. It contains means for controlling the supply of fuel, combustion air and a cooling medium for the fluidized bed to maintain a predetermined proportional relationship between combustion air and cooling air under varying load conditions.

Harboe, H.

1975-12-09T23:59:59.000Z

145

Reduction of iron ore fines by coal fines in a packed bed and fluidized bed apparatus: A comparative study  

SciTech Connect

Reduction of iron ore fines by coal fines in packed and fluidized beds has been studied. The investigation includes study of the kinetic aspects of reduction, carbon and sulfur content of the direct reduced iron (DRI) produced, and metallography of the products. For both processes, the kinetic data fit the first-order reaction model. Reduction in a fluidized bed is much faster than in a packed bed system. In both cases, DRI contains a substantial amount of free carbon at the kinetic data fit the first-order reaction model. Reduction in a fluidized bed is much faster than in a packed bed system. In both cases, DRI contains a substantial amount of free carbon at the initial stages of reduction. At the later stages of reduction, the carbon present in the DRI is mainly in the combined state. For identical temperatures and particle sizes, reaction in fluidized bed is much faster compared to that in a packed bed. At any particular degree of reduction, sulfur content in DRI samples produced by fluidized bed reduction is always more than that of DRI samples produced by packed bed reduction. Scanning electron microscopy (SEM) micrographs reveal that metallic whiskers formed during reduction in packed beds only. These whiskers become more prominent at higher temperatures and longer times.

Haque, R. (Bangladesh Univ. of Engineering and Technology, Dhaka (Bangladesh). Metallurgical Engineering Department); Ray, H.S. (Regional Research Lab., Orissa (India)); Mukherjee, A. (Indian Inst. of Tech., (India).Metallurgical Engineering Department)

1993-06-01T23:59:59.000Z

146

Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer  

DOE Green Energy (OSTI)

University of Utah's project entitled 'Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer' (DOE Cooperative Agreement DE-FC26-02NT41490) was developed in response to a solicitation released by the U.S. Department of Energy in December 2001, requesting proposals for projects targeted towards black liquor/biomass gasification technology support research and development. Specifically, the solicitation was seeking projects that would provide technical support for Department of Energy supported black liquor and biomass gasification demonstration projects under development at the time.

Kevin Whitty

2007-06-30T23:59:59.000Z

147

In-bed tube bank for a fluidized-bed combustor  

DOE Patents (OSTI)

An in-bed tube bank (10) for a fluidized bed combustor. The tube bank (10) of the present invention comprises one or more fluid communicating boiler tubes (30) which define a plurality of selectively spaced boiler tube sections (32). The tube sections (32) are substantially parallel to one another and aligned in a common plane. The tube bank (10) further comprises support members (34) for joining adjacent tube sections (32), the support members (34) engaging and extending along a selected length of the tube sections (32) and spanning the preselected space therebetween.

Hemenway, Jr., Lloyd F. (Morgantown, WV)

1990-01-01T23:59:59.000Z

148

Task 3.8 - pressurized fluidized-bed combustion  

DOE Green Energy (OSTI)

The focus of this work on pressurized fluidized-bed combustion (PFBC) is the development of sorbents for in-bed alkali control. The goal is to generate fundamental process information for development of a second-generation PFBC. Immediate objectives focus on the performance of sulfur sorbents, fate of alkali, and the Resource Conservation and Recovery Act (RCRA) heavy metals. The studies reported here focus on emission control strategies applied in the bed. Data from shakedown testing, alkali sampling, sulfur sorbent performance tests, and refuse-derived fuel (RDF) and lignite combustion tests are presented in detail. Initial results from the characterization of alkali gettering indicate that in-bed getters can remove a significant amount of alkali from the bed. Using kaolin as a sorbent, sodium levels in the flue gas were reduced from 3.6 ppm to less than 0.22 ppm. Sulfur was also reduced by 60% using the kaolin sorbent. Preliminary sulfur sorbent testing, which was designed to develop a reliable technique to predice sorbent performance, indicate that although the total sulfur capture is significantly lower than that observed in a full-scale PFBC, the emission trends are similar. RDF and RDF-lignite fuels had combustion efficiencies exceeding 99.0% in all test cases. Sulfur dioxide emission was significantly lower for the RDF fuels than for lignite fuel alone. Nitrogen oxide emission was also lower for the RDF-based fuels than for the lignite fuel. Both emission gases were well below current regulatory limits. Carbon monoxide and hydrocarbon emissions appeared to be slightly higher for the fuels containing RDF, but were below 9 ppm for the worst case. Analysis of volatile organic compound emission does not indicate an emission problem for these fuels. Chromium appears to be the only RCRA metal that might present some disposal problem; however, processing of the RDF with the wet resource recovery method should reduce chromium levels. 2 refs., 13 figs., 15 tabs.

NONE

1995-03-01T23:59:59.000Z

149

Capacitance-level/density monitor for fluidized-bed combustor  

DOE Patents (OSTI)

A multiple segment three-terminal type capacitance probe with segment selection, capacitance detection and compensation circuitry and read-out control for level/density measurements in a fluidized-bed vessel is provided. The probe is driven at a high excitation frequency of up to 50 kHz to sense quadrature (capacitive) current related to probe/vessel capacitance while being relatively insensitive to the resistance current component. Compensation circuitry is provided for generating a negative current of equal magnitude to cancel out only the resistive component current. Clock-operated control circuitry separately selects the probe segments in a predetermined order for detecting and storing this capacitance measurement. The selected segment acts as a guarded electrode and is connected to the read-out circuitry while all unselected segments are connected to the probe body, which together form the probe guard electrode. The selected probe segment capacitance component signal is directed to a corresponding segment channel sample and hold circuit dedicated to that segment to store the signal derived from that segment. This provides parallel outputs for display, computer input, etc., for the detected capacitance values. The rate of segment sampling may be varied to either monitor the dynamic density profile of the bed (high sampling rate) or monitor average bed characteristics (slower sampling rate).

Fasching, George E. (Morgantown, WV); Utt, Carroll E. (Morgantown, WV)

1982-01-01T23:59:59.000Z

150

Stochastic Models for Transport in a Fluidized Bed  

E-Print Network (OSTI)

In this paper we study stochastic models for the transport of particles in a fluidized bed reactor, and compute the associated residence time distribution (RTD). Our main model is basically a diffusion process in [0; A] with reflecting/absorbing boundary conditions, modified by allowing jumps to the origin as a result of transport of particles in the wake of rising fluidization bubbles. We study discrete time birth-death Markov chains as approximations to our diffusion model. For these we can compute the particle distribution inside the reactor as well as the RTD by simple and fast matrix calculations. It turns out that discretization of the reactor into a moderate number of segments already gives excellent numerical approximations to the continuous model. From the forward equation for the particle distribution in the discrete model we obtain in the diffusion limit a partial differential equation for the particle density p(t; x) @ @t p(t; x) = 1 2 @ 2 @x 2 [D(x)p(t; x)] \\Gamma @ @...

H. G. Dehling; A. C. Hoffmann; H. W. Stuut

1998-01-01T23:59:59.000Z

151

Pressurized fluidized-bed hydroretorting of eastern oil shales  

SciTech Connect

The overall objective of this project is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following tasks: Testing of Process Improvement Concepts; Beneficiation Research; Operation of PFH on Beneficiated Shale; Environmental Data and Mitigation Analyses; Sample Procurement, Preparation, and Characterization; and Project Management and Reporting. Accomplishments for this period for these tasks are presented.

Lau, F.S.; Mensinger, M.C.; Roberts, M.J.; Rue, D.M.

1991-12-01T23:59:59.000Z

152

Development of second-generation pressurized fluidized bed combustion process  

Science Conference Proceedings (OSTI)

Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages -- namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects -- brief descriptions of these are also included.

Wolowodiuk, W.; Robertson, A. [Foster Wheeler Development Corp., Livingston, NJ (United States); Bonk, D. [USDOE Morgantown Energy Technology Center, WV (United States)

1994-10-01T23:59:59.000Z

153

Continuous fluidized-bed contactor with recycle of sorbent  

DOE Patents (OSTI)

A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, as larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor.

Scott, Charles D. (Oak Ridge, TN); Petersen, James N. (Moscow, ID); Davison, Brian H. (Knoxville, TN)

1996-01-01T23:59:59.000Z

154

Nucla circulating atmospheric fluidized bed demonstration project. Final report  

Science Conference Proceedings (OSTI)

Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

Not Available

1991-10-01T23:59:59.000Z

155

PEER-REVIEW Detection Of Lateral Non-Uniformities In Fluidized Bed Combustors  

E-Print Network (OSTI)

, greatly influences solid circulation patterns and gas phase mixing which inturn affects various in-bed by Dent etal!! in a Fludized bed combustor. For a vertically rising bubble midway through the two sensorsPEER-REVIEW Detection Of Lateral Non-Uniformities In Fluidized Bed Combustors .. A. Venkata Ramayya

Columbia University

156

DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)  

SciTech Connect

Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate sequestration of stack gas carbon dioxide gases for a 100% reduction in greenhouse gas emissions. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building block that offers all the advantages of coal gasification but in a more user friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. The PGM consists of a pressurized circulating fluidized bed (PCFB) reactor together with a recycle cyclone and a particulate removing barrier filter. Coal, air, steam, and possibly sand are fed to the bottom of the PCFB reactor and establish a relatively dense bed of coal/char in the bottom section. As these constituents react, a hot syngas is produced which conveys the solids residue vertically up through the reactor and into the recycle cyclone. Solids elutriated from the dense bed and contained in the syngas are collected in the cyclone and drain via a dipleg back to the dense bed at the bottom of the PCFB reactor. This recycle loop of hot solids acts as a thermal flywheel and promotes efficient solid-gas chemical reaction.

Unknown

2001-07-10T23:59:59.000Z

157

NETL: Oxy-Fired Pressurized Fluidized Bed Combustor (Oxy-PFBC)  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-Fired Pressurized Fluidized Bed Combustor (Oxy-PFBC) Oxy-Fired Pressurized Fluidized Bed Combustor (Oxy-PFBC) Project No.: DE-FE0009448 Oxy-PFBC Layout. Oxy-PFBC Layout. Pratt and Whitney Rocketdyne (PWR) is developing an oxy-fired pressurized fluidized bed combustor (Oxy-PFBC). Pressurized combustion with oxygen enables high efficiency through staged combustion, which results in reduced oxygen use, as well as through recovery of high quality heat from exhaust water vapor. In addition, the process can result in reduced costs for utilization or storage of CO2 because the CO2 is available at increased pressure, reducing compression requirements. Overall, pressurized fluidized bed combustion can result in electricity production from coal with near-zero emissions. PWR will be testing a novel process for pressurized oxy-combustion in a

158

Method and apparatus for improving heat transfer in a fluidized bed  

DOE Patents (OSTI)

An apparatus contains a fluidized bed that includes particles of different triboelectrical types, each particle type acquiring an opposite polarity upon contact. The contact may occur between particles of the two types or between particles of etiher type and structure or fluid present in the apparatus. A fluidizing gas flow is passed through the particles to produce the fluidized bed. Immersed within the bed are electrodes. An alternating EMF source connected to the electrodes applies an alternating electric field across the fluidized bed to cause particles of the first type to move relative to particles of the second type and relative to the gas flow. In a heat exchanger incorporating the apparatus, the electrodes are conduits conveying a fluid to be heated. The two particle types alternately contact each conduit to transfer heat from a hot gas flow to the second fluid within the conduit.

Lessor, Delbert L. (Richland, WA); Robertus, Robert J. (Richland, WA)

1990-01-01T23:59:59.000Z

159

Empirical models of emissions and energy efficiencies of coal-fired fluidized bed power plants  

E-Print Network (OSTI)

Mass and energy balances of fluidized bed energy technologies are to a significant degree dependent upon the specific design being investigated. It is difficult to make any generally accurate comments. about these balances. ...

Gruhl, Jim

160

Mercury Emission Measurement at a CFB Plant  

DOE Green Energy (OSTI)

In response to pending regulation to control mercury emissions in the United States and Canada, several projects have been conducted to perform accurate mass balances at pulverized coal (pc)-fired utilities. Part of the mercury mass balance always includes total gaseous mercury as well as a determination of the speciation of the mercury emissions and a concentration bound to the particulate matter. This information then becomes useful in applying mercury control strategies, since the elemental mercury has traditionally been difficult to control by most technologies. In this instance, oxidation technologies have proven most beneficial for increased capture. Despite many years of mercury measurement and control projects at pc-fired units, far less work has been done on circulating fluidized-bed (CFB) units, which are able to combust a variety of feedstocks, including cofiring coal with biomass. Indeed, these units have proven to be more problematic because it is very difficult to obtain a reliable mercury mass balance. These units tend to have very different temperature profiles than pc-fired utility boilers. The flexibility of CFB units also tends to be an issue when a mercury balance is determined, since the mercury inputs to the system come from the bed material and a variety of fuels, which can have quite variable chemistry, especially for mercury. In addition, as an integral part of the CFB operation, the system employs a feedback loop to circulate the bed material through the combustor and the solids collection system (the primary cyclone), thereby subjecting particulate-bound metals to higher temperatures again. Despite these issues, CFB boilers generally emit very little mercury and show good native capture. The Energy & Environmental Research Center is carrying out this project for Metso Power in order to characterize the fate of mercury across the unit at Rosebud Plant, an industrial user of CFB technology from Metso. Appropriate solids were collected, and flue gas samples were obtained using the Ontario Hydro method, mercury continuous emission monitors, and sorbent trap methods. In addition, chlorine and fluorine were determined for solids and in the flue gas stream. Results of this project have indicated a very good mercury mass balance for Rosebud Plant, indicating 105 {+-} 19%, which is well within acceptable limits. The mercury flow through the system was shown to be primarily in with the coal and out with the flue gas, which falls outside of the norm for CFB boilers.

John Pavlish; Jeffrey Thompson; Lucinda Hamre

2009-02-28T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Feasible experimental study on the utilization of a 300 MW CFB boiler desulfurizating bottom ash for construction applications  

SciTech Connect

CFB boiler ash cannot be used as a cement replacement in concrete due to its unacceptably high sulfur content. The disposal in landfills has been the most common means of handling ash in circulating fluidized bed boiler power plants. However for a 300 MW CFB boiler power plant, there will be 600,000 tons of ash discharged per year and will result in great volumes and disposal cost of ash byproduct. It was very necessary to solve the utilization of CFB ash and to decrease the disposal cost of CFB ash. The feasible experimental study results on the utilization of the bottom ashes of a 300 MW CFB boiler in Baima power plant in China were reported in this paper. The bottom ashes used for test came from the discharged bottom ashes in a 100 MW CFB boiler in which the anthracite and limestone designed for the 300 MW CFB project was burned. The results of this study showed that the bottom ash could be used for cementitious material, road concrete, and road base material. The masonry cements, road concrete with 30 MPa compressive strength and 4.0 MPa flexural strength, and the road base material used for base courses of the expressway, the main road and the minor lane were all prepared with milled CFB bottom ashes in the lab. The better methods of utilization of the bottom ashes were discussed in this paper.

Lu, X.F.; Amano, R.S. [University of Wisconsin, Milwaukee, WI (United States). Dept. of Mechanical Engineering

2006-12-15T23:59:59.000Z

162

Method of burning sulfur-containing fuels in a fluidized bed boiler  

DOE Patents (OSTI)

A method of burning a sulfur-containing fuel in a fluidized bed of sulfur oxide sorbent wherein the overall utilization of sulfur oxide sorbent is increased by comminuting the bed drain solids to a smaller average particle size, preferably on the order of 50 microns, and reinjecting the comminuted bed drain solids into the bed. In comminuting the bed drain solids, particles of spent sulfur sorbent contained therein are fractured thereby exposing unreacted sorbent surface. Upon reinjecting the comminuted bed drain solids into the bed, the newly-exposed unreacted sorbent surface is available for sulfur oxide sorption, thereby increasing overall sorbent utilization.

Jones, Brian C. (Windsor, CT)

1982-01-01T23:59:59.000Z

163

Synthetic aggregate compositions derived from spent bed materials from fluidized bed combustion and fly ash  

DOE Patents (OSTI)

Cementitious compositions useful as lightweight aggregates are formed from a blend of spent bed material from fluidized bed combustion and fly ash. The proportions of the blend are chosen so that ensuing reactions eliminate undesirable constituents. The blend is then mixed with water and formed into a shaped article. The shaped article is preferably either a pellet or a "brick" shape that is later crushed. The shaped articles are cured at ambient temperature while saturated with water. It has been found that if used sufficiently, the resulting aggregate will exhibit minimal dimensional change over time. The aggregate can be certified by also forming standardized test shapes, e.g., cylinders while forming the shaped articles and measuring the properties of the test shapes using standardized techniques including X-ray diffraction.

Boyle, Michael J. (Aston, PA)

1994-01-01T23:59:59.000Z

164

Scaling of pressurized fluidized beds. First quarterly progress report, October 1, 1992--January 15, 1993  

Science Conference Proceedings (OSTI)

Some preliminary work has been done to develop potential cold scale model designs to simulate the bed hydrodynamics of the American Electric Power Tidd pressurized bubbling fluidized bed combustor. The first design is based on the full set of scaling parameters presented in Equation (1), the second design was developed using the simplified set of scaling parameters given in Equation (2). The first design is roughly a 1:1 representation of a section of the core of the Tidd bed combustor. The additional flexibility provided by the simplified set of scaling parameters is particularly useful for developing experimental models of pressurized fluidized bed combustors where the full set of scaling relationships does not provide any reduction in the size of the models. Both the full and the simplified set of scaling relationships have been verified for applications to circulating fluidized bed combustors operating at atmospheric pressure. Currently there is a interest in fluidized bed combustors which operate at elevated pressures ({approximately}12 atm) for combined-cycle applications. One of the primary goals of this stud r is to verify both the till set and the simplified set of scaling relationships for applications to pressurized bubbling fluidized bed combustors.

Glicksman, L.; Farrell, P.

1993-09-01T23:59:59.000Z

165

Pressurized fluidized-bed hydroretorting of Eastern oil shales  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation and upgrading, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following active tasks: Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 6. environmental data and mitigation analyses; Task 8. project management and reporting; and Task 9. information required for the National Environmental Policy Act. In order to accomplish all of the program objectives, the Institute of Gas Technology (IGT), the prime contractor, is working with four other institutions: The University of Alabama/Mineral Resources Institute (MRI), the University of Alabama College of Engineering (UA), University of Kentucky Center for Applied Energy Research (UK-CAER), and Tennessee Technological University (TTU). This report presents the work performed during the program quarter from June 1, 1992 through August 31, 1992.

Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S.

1992-09-01T23:59:59.000Z

166

Treating exhaust gas from a pressurized fluidized bed reaction system  

DOE Patents (OSTI)

Hot gases from a pressurized fluidized bed reactor system are purified. Under super atmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a filtrate cake on the surface of the separator, and a reducing agent--such as an NO{sub x} reducing agent (like ammonia)--is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1--20 cm/s) during passage of the gas through the filtrate cake while at super atmospheric pressure. Separation takes place within a distinct pressure vessel, the interior of which is at a pressure of about 2--100 bar, and introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine). 8 figs.

Isaksson, J.; Koskinen, J.

1995-08-22T23:59:59.000Z

167

Higher order discretization methods for the numerical simulation of fluidized beds  

SciTech Connect

Numerical models of fluidized beds based on the multiphase mass and momentum balance equations for gas and solids phases continue to be developed by several groups of researchers around the world. It has been demonstrated that the same set of equations is able to describe a wide range of fluidization conditions, ranging from bubbling to circulating fluidized beds. The results of bubbling bed simulations, plots of void fraction distribution, show the formation and propagation of high void fraction regions, called bubbles. This study shows that these problems are numerical artifacts of using first order accurate discretization schemes and coarse grids and are not due to a fundamental difficulty with the theory. This study was motivated by the observation that the shape of the gas hold up profile described by Sokolichin et al. is similar to that of the shape of bubbles in a fluidized bed. Second-order accurate discretization schemes were included in a multiphase flow model of fluidized beds called MFIX. It is shown here that the bubble shape predicted with a second order accurate scheme is rounded. The simulations were conducted for long durations (5 s) and the results did not show the fountain formation at the bed surface. It appears that the fountain formation is caused by coarse grids and low physical viscosity of the solids phase.

Syamlal, M.

1997-01-01T23:59:59.000Z

168

Fluidized-bed catalytic coal-gasification process. [US patent; pretreatment to minimize agglomeration  

DOE Patents (OSTI)

Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 vol % and 21 vol % oxygen at a temperature between 50 and 250/sup 0/C in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

Euker, C.A. Jr.; Wesselhoft, R.D.; Dunkleman, J.J.; Aquino, D.C.; Gouker, T.R.

1981-09-14T23:59:59.000Z

169

DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)  

SciTech Connect

Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate sequestration of stack gas carbon dioxide gases for a 100% reduction in greenhouse gas emissions.

Unknown

2002-03-29T23:59:59.000Z

170

Bed inventory overturn in a circulating fluid bed riser with pant-leg structure  

Science Conference Proceedings (OSTI)

The special phenomenon, nominated as bed inventory overturn, in circulating fluid bed (CFB) riser with pant-leg structure was studied with model calculation and experimental work. A compounded pressure drop mathematic model was developed and validated with the experimental data in a cold experimental test rig. The model calculation results agree well with the measured data. In addition, the intensity of bed inventory overturn is directly proportional to the fluidizing velocity and is inversely proportional to the branch point height. The results in the present study provide significant information for the design and operation of a CFB boiler with pant-leg structure. 15 refs., 10 figs., 1 tab.

Jinjing Li; Wei Wang; Hairui Yang; Junfu Lv; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education

2009-05-15T23:59:59.000Z

171

Final Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project  

SciTech Connect

This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. At their own risk, JEA has begun initial construction activities without DOE funding. Construction would take approximately two years and, consistent with the original JEA schedule, would be completed in December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared finding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues, including air quality, traffic, noise, and ecological resources, that could result from construction and operation of the proposed project. Key findings include that maximum modeled increases in ground-level concentrations of SO{sub 2} nitrogen dioxide (NO{sub 2}), and particulate matter (for the proposed project alone or in conjunction with the related action) would always be less than 10% of their corresponding standards for increases in pollutants. For potential cumulative air quality impacts, results of modeling regional sources and the proposed project indicate that the maximum 24-hour average SO{sub 2} concentration would closely approach (i.e., 97%) but not exceed the corresponding Florida standard. After the Unit 1 repowering, results indicate that the maximum 24-hour average SO{sub 2} concentration would be 91% of the Florida standard. Concentrations for other averaging periods and pollutants would be lower percentages of their standards. Regarding toxic air pollutants from the proposed project, the maximum annual cancer risk to a member of the public would be approximately 1 in 1 million; given the conservative assumptions in the estimate, the risk would probably be less. With regard to threatened and endangered species, impacts to manatees, gopher tortoises, and other species would be negligible or non-existent. Construction-induced traffic would result in noticeable congestion. In the unlikely event that all coal were transported by rail, up to 3 additional trains per week would exacerbate impacts associated with noise, vibration, and blocked roads at on-grade rail crossings. Additional train traffic could be minimized by relying more heavily on barges and ships for coal transport, which is likely to be a more economic fuel delivery mode. During construction of the proposed project, noise levels would increase from the current operational levels. Except possibly during steam blowouts and possibly during operation of equipment used to construct a nearby segment of a conveyor, construction noise should not appreciably affect the background noise of nearby residences or exceed local nois

N /A

2000-06-30T23:59:59.000Z

172

Pressurized fluidized-bed hydroretorting of Eastern oil shales  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The results of the original 3-year program, which was concluded in May 1991, have been summarized in a four-volume final report published by IGT. DOE subsequently approved a 1-year extension to the program to further develop the PFH process specifically for application to beneficiated shale as feedstock. Studies have shown that beneficiated shale is the preferred feedstock for pressurized hydroretorting. The program extension is divided into the following active tasks. Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 5. operation of PFH on beneficiated shale; Task 6. environmental data and mitigation analyses; Task 7. sample procurement, preparation, and characterization; and Task 8. project management and reporting. In order to accomplish all the program objectives, the Institute of Gas Technology (IGT), the prime contractor, worked with four other institutions: the University of Alabama/Mineral Resources Institute (MRI), the University of Kentucky Center for Applied Energy Research (UK-CAER), the University of Nevada (UN) at Reno, and Tennessee Technological University (TTU). This report presents the work performed during the program extension from June 1, 1991 through May 31, 1992.

Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S. (Institute of Gas Technology, Chicago, IL (United States)); Schultz, C.W. (Alabama Univ., University, AL (United States)); Parekh, B.K. (Kentucky Univ., Lexington, KY (United States)); Misra, M. (Nevada Univ., Reno, NV (United States)); Bonner, W.P. (Tennessee Technological Univ., Cookeville, TN (United States))

1992-11-01T23:59:59.000Z

173

DURABILITY TESTING OF FLUIDIZED BED STEAM REFORMER (FBSR) WASTE FORMS  

SciTech Connect

Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of high sodium aqueous radioactive wastes. The addition of clay and a catalyst as co-reactants converts high sodium aqueous low activity wastes (LAW) such as those existing at the Hanford and Idaho DOE sites to a granular ''mineralized'' waste form that may be made into a monolith form if necessary. Simulant Hanford and Idaho high sodium wastes were processed in a pilot scale FBSR at Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) facility in Idaho Falls, ID. Granular mineral waste forms were made from (1) a basic Hanford Envelope A low-activity waste (LAW) simulant and (2) an acidic INL simulant commonly referred to as sodium-bearing waste (SBW). The FBSR waste forms were characterized and the durability tested via ASTM C1285 (Product Consistency Test), the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP), and the Single Pass Flow Through (SPFT) test. The durability of the FBSR waste form products was tested in order to compare the measured durability to previous FBSR waste form testing on Hanford Envelope C waste forms that were made by THOR Treatment Technologies (TTT) and to compare the FBSR durability to vitreous LAW waste forms, specifically the Hanford low activity waste (LAW) glass known as the Low-activity Reference Material (LRM). The durability of the FBSR waste form is comparable to that of the LRM glass for the test responses studied.

Jantzen, C

2006-01-06T23:59:59.000Z

174

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study  

SciTech Connect

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30T23:59:59.000Z

175

Development and Implementation of 3-D, High Speed Capacitance Tomography for Imaging Large-Scale, Cold-Flow Circulating Fluidized Bed  

SciTech Connect

A detailed understanding of multiphase flow behavior inside a Circulating Fluidized Bed (CFB) requires a 3-D technique capable of visualizing the flow field in real-time. Electrical Capacitance Volume Tomography (ECVT) is a newly developed technique that can provide such measurements. The attractiveness of the technique is in its low profile sensors, fast imaging speed and scalability to different section sizes, low operating cost, and safety. Moreover, the flexibility of ECVT sensors enable them to be designed around virtually any geometry, rendering them suitable to be used for measurement of solid flows in exit regions of the CFB. Tech4Imaging LLC has worked under contract with the U.S. Department of Energyā??s National Energy Technology Laboratory (DOE NETL) to develop an ECVT system for cold flow visualization and install it on a 12 inch ID circulating fluidized bed. The objective of this project was to help advance multi-phase flow science through implementation of an ECVT system on a cold flow model at DOE NETL. This project has responded to multi-phase community and industry needs of developing a tool that can be used to develop flow models, validate computational fluid dynamics simulations, provide detailed real-time feedback of process variables, and provide a comprehensive understating of multi-phase flow behavior. In this project, a complete ECVT system was successfully developed after considering different potential electronics and sensor designs. The system was tested at various flow conditions and with different materials, yielding real-time images of flow interaction in a gas-solid flow system. The system was installed on a 12 inch ID CFB of the US Department of Energy, Morgantown Labs. Technical and economic assessment of Scale-up and Commercialization of ECVT was also conducted. Experiments conducted with larger sensors in conditions similar to industrial settings are very promising. ECVT has also the potential to be developed for imaging multi-phase flow systems in high temperature and high pressure conditions, typical in many industrial applications.

Qussai Marashdeh

2012-09-30T23:59:59.000Z

176

Fluidized Bed Technology - An R&D Success Story | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

An R&D Success Story An R&D Success Story Fluidized Bed Technology - An R&D Success Story In the early 1990s, POWER magazine called the development of fluidized bed coal combustors "the commercial success story of the last decade in the power generation business." The success, perhaps the most significant advance in coal-fired boiler technology in a half century, was achieved largely through the technology program of the U.S. Department of Energy's Office of Fossil Energy (and its predecessors). The Interior Department's Office of Coal Research, one of the forerunners of the Energy Department, began studying the fluidized bed combustion concept in the early 1960s. The original goal was to develop a compact "package" coal boiler that could be pre-assembled at the factory and shipped to a plant site (a lower cost

177

Operating Experience of a Coal Fired Fluidized Bed at Georgetown University  

E-Print Network (OSTI)

Operation of the 100,000 lb/hr capacity, coal fired fluidized bed steam generator at Georgetown University began in July 1979. This project, which was co-funded by Georgetown University and the U. S. Department of Energy, involved expansion of the heating and cooling plant with this new coal fired facility. Previously existing units at the University heating and cooling plant normally fire natural gas. The fluidized bed steam generating facility at Georgetown University is the only new coal fired facility to be built in the Washington D. C. area in many years. The purpose of this program is to demonstrate industrial and institutional application of fluidized bed combustion using high sulfur coal in an environmentally acceptable manner in a populated area. The unit has been successfully operated for over 1400 hours and in compliance with the strict emission regulations of Washington, D.C. Operation on automatic control has been achieved and only minor operating difficulties have been experienced.

Lutes, I. G.; Gamble, R. L.

1980-01-01T23:59:59.000Z

178

Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler  

Science Conference Proceedings (OSTI)

Ventilation air methane (VAM) accounts for 60-80% of the total emissions from underground coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. 17 refs., 3 figs., 1 tab.

Changfu You; Xuchang Xu [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education

2008-04-01T23:59:59.000Z

179

Rivesville multicell fluidized bed boiler. Annual technical progress report. July 1978-June 1979  

SciTech Connect

Design, construction and test program of a 300,000 lb/hr steam generating capacity multicell fluidized bed boiler (MFB), as a pollution free method of burning high-sulfur or highly corrosive coals, is being carried out. The concept involves burning fuels such as coal, in a fluidized bed of limestone particles that react with the sulfur compounds formed during combustion to reduce air pollution. Nitrogen oxide emissions are also reduced at the lower combustion temperatures. The CaSO/sub 4/ produced in the furnace is discharged with the ash or regenerated to CaO for reuse in the fluidized bed. Information is presented on continued operation of the Rivesville MFB steam generating plant in a commercial mode and for determining performance and emission characteristics; studies and tests on flyash characterization and reinjection, fuel feed eductors and needles, air distributor, corrosion-erosion and sulfur capture; engineering studies to improve MFB performance and reliability.

Not Available

1980-08-01T23:59:59.000Z

180

Metal wastage design guidelines for bubbling fluidized-bed combustors. Final report  

Science Conference Proceedings (OSTI)

These metal wastage design guidelines identify relationships between metal wastage and (1) design parameters (such as tube size, tube spacing and pitch, tube bundle and fluidized-bed height to distributor, and heat exchanger tube material properties) and (2) operating parameters (such as fluidizing velocity, particle size, particle hardness, and angularity). The guidelines are of both a quantitative and qualitative nature. Simplified mechanistic models are described, which account for the essential hydrodynamics and metal wastage processes occurring in bubbling fluidized beds. The empirical correlational approach complements the use of these models in the development of these design guidelines. Data used for model and guideline validation are summarized and referenced. Sample calculations and recommended design procedures are included. The influences of dependent variables on metal wastage, such as solids velocity, bubble size, and in-bed pressure fluctuations, are discussed.

Lyczkowski, R.W.; Podolski, W.F.; Bouillard, J.X.; Folga, S.M. [Argonne National Lab., IL (United States)

1992-11-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
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181

Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds. 1990 Annual report  

SciTech Connect

The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

Kono, H.O.

1991-01-01T23:59:59.000Z

182

Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds  

Science Conference Proceedings (OSTI)

The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

Kono, H.O.

1991-01-01T23:59:59.000Z

183

Development of seal legs for atmospheric fluidized-bed combustion (AFBC) applications  

SciTech Connect

The use of fly ash recycle systems with bubbling atmospheric fluidized-bed combustion systems (AFBC) requires feed systems able to meter erosive, high temperature ash at up to 15-psi back pressure. Mechanical systems providing such pressure seals are complex, space consuming, and require significant maintenance to keep them operating. This report summarizes the research and development efforts leading to the successful demonstration of a seal leg system for recycling fly ash in fluidized-bed boilers. Results of this work include correlations for designing a seal leg recycle system and the application of this feed system to the TVA 160-MW AFBC demonstration plant. 27 figs., 5 tabs.

McKinsey, R.R.

1990-05-01T23:59:59.000Z

184

Refractory experience in circulating fluidized bed combustors, Task 7. Final report  

Science Conference Proceedings (OSTI)

This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

Vincent, R.Q.

1989-11-01T23:59:59.000Z

185

Fluidized bed combustor 50 MW thermal power plant, Krabi, Thailand. Feasibility study. Export trade information  

SciTech Connect

The report presents the results of a study prepared by Burns and Roe for the Electricity Generating Authority of Thailand to examine the technical feasibility and economic attractiveness for building a 50 MW Atmospheric Fluidized Bed Combustion lignite fired power plant at Krabi, southern Thailand. The study is divided into seven main sections, plus an executive summary and appendices: (1) Introduction; (2) Atmospheric Fluidized Bed Combustion Technology Overview; (3) Fuel and Limestone Tests; (4) Site Evaluation; (5) Station Design and Arrangements; (6) Environmental Considerations; (7) Economic Analysis.

1993-01-01T23:59:59.000Z

186

Two-stage fluidized-bed/cyclonic agglomerating incinerator. Technology spotlight report  

Science Conference Proceedings (OSTI)

The two-stage fluidized-bed/cyclonic agglomerating incinerator combines and improves upon the fluidized-bed, agglomeration/ incineration-technology and the cyclonic-combustion technology developed at Institute of Gas Technolgy (IGT) over many years. The result is a unique and extremely flexible incinerator for solid, liquid, and gaseous wastes. The system can operate over a wide range of conditions and has a destruction and removal efficiency (DRE) greater than 99.99%. Solid inorganic contaminants are contained within aglassy matrix, rendering them benign and suitable for disposal in an ordinary landfill.

NONE

1995-08-01T23:59:59.000Z

187

ADVANCED SORBENT DEVELOPMENT PROGRAM DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS  

SciTech Connect

The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 C (900-1000 F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 C (650 F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 C (650-1000 F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost assessment and a market plan for large-scale fabrication of sorbents were developed. As an optional task, long-term bench-scale tests of the best moving-bed sorbents were conducted. Starting from thermodynamic calculations, several metal oxides were identified for potential use as hot gas cleanup sorbents using constructed phase stability diagrams and laboratory screening of various mixed-metal oxide formulations. Modified zinc titanates and other proprietary metal oxide formulations were evaluated at the bench scale and many of them found to be acceptable for operation in the target desulfurization temperature range of 370 C (700 F) to 538 C (1000 F) and regeneration temperatures up to 760 C (1400 F). Further work is still needed to reduce the batch-to-batch repeatability in the fabrication of modified zinc titanates for larger scale applications. The information presented in this Volume 1 report contains the results of moving-bed sorbent development at General Electric's Corporate Research and Development (GE-CRD). A separate Volume 2 report contains the results of the subcontract on fluidized-bed sorbent development at the Institute of Gas Technology (IGT).

R.E Ayala; V.S. Venkataramani; Javad Abbasian; Rachid B. Slimane; Brett E. Williams; Minoo K. Zarnegar; James R. Wangerow; Andy H. Hill

2000-03-31T23:59:59.000Z

188

ADVANCED SORBENT DEVELOPMENT PROGRAM; DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS  

SciTech Connect

The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 °C (900-1000 °F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.?s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 °C (650 °F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 °C (650-1000 °F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost assessment and a market plan for large-scale fabrication of sorbents were developed. As an optional task, long-term bench-scale tests of the best moving-bed sorbents were conducted. Starting from thermodynamic calculations, several metal oxides were identified for potential use as hot gas cleanup sorbents using constructed phase stability diagrams and laboratory screening of various mixed-metal oxide formulations. Modified zinc titanates and other proprietary metal oxide formulations were evaluated at the bench scale and many of them found to be acceptable for operation in the target desulfurization temperature range of 370 °C (700 °F) to 538 °C (1000 °F) and regeneration tempera-tures up to 760 °C (1400 °F). Further work is still needed to reduce the batch-to-batch repeatability in the fabrication of modified zinc titanates for larger scale applications. The information presented in this Volume 1 report contains the results of moving-bed sorbent develop-ment at General Electric?s Corporate Research and Development (GE-CRD). A separate Volume 2 report contains the results of the subcontract on fluidized-bed sorbent development at the Institute of Gas Technology (IGT).

R.E. AYALA; V.S. VENKATARAMANI

1998-09-30T23:59:59.000Z

189

FLUIDIZED BED STEAM REFORMER (FBSR) PRODUCT: MONOLITH FORMATION AND CHARACTERIZATION  

SciTech Connect

The most important requirement for Hanford's low activity waste (LAW) form for shallow land disposal is the chemical durability of the product. A secondary, but still essential specification, is the compressive strength of the material with regards to the strength of the material under shallow land disposal conditions, e.g. the weight of soil overburden and potential intrusion by future generations, because the term ''near-surface disposal'' indicates disposal in the uppermost portion, or approximately the top 30 meters, of the earth's surface. The THOR{reg_sign} Treatment Technologies (TTT) mineral waste form for LAW is granular in nature because it is formed by Fluidized Bed Steam Reforming (FBSR). As a granular product it has been shown to be as durable as Hanford's LAW glass during testing with ASTM C-1285-02 known as the Product Consistency Test (PCT) and with the Single Pass Flow Through Test (SPFT). Hanford Envelope A and Envelope C simulants both performed well during PCT and SPFT testing and during subsequent performance assessment modeling. This is partially due to the high aluminosilicate content of the mineral product which provides a natural aluminosilicate buffering mechanism that inhibits leaching and is known to occur in naturally occurring aluminosilicate mineral analogs. In order for the TTT Na-Al-Si (NAS) granular mineral product to meet the compressive strength requirements (ASTM C39) for a Hanford waste form, the granular product needs to be made into a monolith or disposed of in High Integrity Containers (HIC's). Additionally, the Hanford intruder scenario for disposal in the Immobilized Low Activity Waste (ILAW) trench is mitigated as there is reduced intruder exposure when a waste form is in a monolithic form. During the preliminary testing of a monolith binder for TTT's FBSR mineral product, four parameters were monitored: (1) waste loading (not optimized for each waste form tested); (2) density; (3) compressive strength; and (4) durability must not be compromised--binding agent should not react with the NAS product and binding agent should not create an unfavorable pH environment that may cause accelerated leaching. It is the goal of the present study to survey cementitious waste forms based on Ordinary Portland Cement (OPC), Ceramicrete, and hydroceramic binders by correlating waste loading, density and compressive strength and then determine if these binders affect the product performance in terms of the PCT response. This will be done by making a one-to-one comparison of the PCT response measured on granular NAS mineral product (mixed bed and fines products) with the PCT response of the monolithed NAS product in the different binders. Future studies may include, refining the above binders, and examining other binders. It is likely that binders formed from kaolin would be most compatible with the chemistry of the THOR{reg_sign} mineral waste form which is made by steam reforming of kaolin and sodium rich wastes. The economics of production on a large scale have yet to be investigated for any of the binders tested.

Jantzen, C

2006-09-13T23:59:59.000Z

190

3-D capacitance density imaging of fluidized bed  

DOE Patents (OSTI)

A three-dimensional capacitance density imaging of a gasified bed or the like in a containment vessel is achieved using a plurality of electrodes provided circumferentially about the bed in levels and along the bed in channels. The electrodes are individually and selectively excited electrically at each level to produce a plurality of current flux field patterns generated in the bed at each level. The current flux field patterns are suitably sensed and a density pattern of the bed at each level determined. By combining the determined density patterns at each level, a three-dimensional density image of the bed is achieved.

Fasching, George E. (653 Vista Pl., Morgantown, WV 26505)

1990-01-01T23:59:59.000Z

191

Study of factors affecting syngas quality and their interactions in fluidized bed gasification of lignite coal  

E-Print Network (OSTI)

of lignite coal Shayan Karimipour a , Regan Gerspacher b , Rajender Gupta a , Raymond J. Spiteri c. " The syngas quality was defined based on conversion, H2/CO, CH4/H2, yield, and gasifier efficiency. " Low coal 2012 Keywords: Lignite coal Gasification Fluidized bed Design of experiments a b s t r a c t A series

Spiteri, Raymond J.

192

Experimental development of a two-stage fluidized-bed/cyclonic agglomerating incinerator  

SciTech Connect

The Institute of Gas Technology (IGT) is conducting an experimental program to develop and test through pilot-plant scale of operation, IGT's two-stage fluidized-bed/cyclonic agglomerating incinerator (TSI). The TSI is based on combining the fluidized-bed agglomeration/gasification technology and the cyclonic combustion/incineration technology, which have been developed at IGT over many years. The TSI is a unique and extremely flexible combustor that can operate over a wide range of conditions in the fluidized-bed first stage from low temperature (desorption) to high temperature (agglomeration) including gasification of high-Btu wastes. The TSI can easily and efficiently destroy solid, liquid and gaseous organic wastes, while containing solid inorganic contaminants within an essentially non-leachable glassy matrix, suitable for disposal in an ordinary landfill. This paper presents the results of tests conducted in a batch, fluidized-bed bench-scale unit (BSU) with commercially available clean'' top soil and the same soil spiked with lead and chromium compounds. The objectives of these tests were to determine the operating conditions necessary to achieve soil agglomeration and to evaluate the leaching characteristics of the soil agglomerates formed. 7 refs., 7 figs., 6 tabs.

Mensinger, M.C.; Rehmat, A.; Bryan, B.G.; Lau, F.S. (Institute of Gas Technology, Chicago, IL (United States)); Shearer, T.L. (Environmental Protection Agency, Cincinnati, OH (United States)); Duggan, P.A. (Gas Research Inst., Chicago, IL (United States))

1991-01-01T23:59:59.000Z

193

FLUIDIZED BED STEAM REFORMING FOR TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE  

SciTech Connect

This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of fluidized bed steam reforming and its possible application to treat and immobilize Hanford low-activity waste.

HEWITT WM

2011-04-08T23:59:59.000Z

194

Materials performance in coal-fired fluidized-bed combustion environments  

SciTech Connect

Development of cogeneration systems that involve combustion of coal in a fluidized bed for the generation of electricity and process heat has been in progress for a number of years. This paper addresses some of the key components in these systems, materials requirements/performance, and areas where additional effort is needed to improve the viability of these concepts for electric power generation.

Natesan, K.

1993-07-01T23:59:59.000Z

195

Atmospheric fluidized bed combustion of municipal solid waste: test program results  

DOE Green Energy (OSTI)

Air classified municipal solid waste (MSW) was fired in an atmospheric fluidized bed combustor at low excess air to simulate boiler conditions. The 7 ft/sup 2/ combustor at Combustion Power Company's energy laboratory in Menlo Park, CA, incorporates water tubes for heat extraction and recycles elutriated particles to the bed. System operation was stable while firing processed MSW for the duration of a 300-h test. Low excess air, low exhaust gas emissions, and constant bed temperature demonstrated feasibility of steam generation from fluidized bed combustion of MSW. During the 300-h test, combustion efficiency averaged 99%. Excess air was typically 44% while an average bed temperature of 1400/sup 0/F and an average superficial gas velocity of 4.6 fps were maintained. Typical exhaust emission levels were 30 ppM SO/sub 2/, 160 ppM NO/sub x/, 200 ppM CO, and 25 ppM hydrocarbons. No agglomeration of bed material or detrimental change in fluidization properties was experienced. A conceptual design study of a full scale plant to be located at Stanford University was based on process conditions from the 300-h test. The plant would produce 250,000 lb/hr steam at the maximum firing rate of 1000 tons per day (TPD) processed MSW. The average 800 TPD firing rate would utilize approximately 1200 TPD raw MSW from surrounding communities. The Stanford Solid Waste energy Program was aimed at development of a MSW-fired fluidized bed boiler and cogeneration plant to supply most of the energy needs of Stanford University.

Preuit, L C; Wilson, K B

1980-05-01T23:59:59.000Z

196

Fluidized bed heat exchanger with water cooled air distributor and dust hopper  

DOE Patents (OSTI)

A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

Jukkola, Walfred W. (Westport, CT); Leon, Albert M. (Mamaroneck, NY); Van Dyk, Jr., Garritt C. (Bethel, CT); McCoy, Daniel E. (Williamsport, PA); Fisher, Barry L. (Montgomery, PA); Saiers, Timothy L. (Williamsport, PA); Karstetter, Marlin E. (Loganton, PA)

1981-11-24T23:59:59.000Z

197

Interrelationship of the process and electrostatic parameters of a fluidized bed  

Science Conference Proceedings (OSTI)

The effect of filtration rate on the distribution of potential and field strength in the fluidized bed apparatus was studied, and of its interrelationship with the fluidized bed (FB) electrostatic parameters, taking its pulsation into account. With increasing fluidization number the bed became nonuniform, and the constant-density zone decreased due to the increase of the blowout zone. With further increase of filtration rate the constant - density zone practically disappeared, and the concentration of particles along the FB height decreased exponentially. There existed a linear or close to linear depencence of the potential on the rate of air filtration. The computation program and the construction of the curves of FB apparatus field were carried out with Fortran. With increasing filtration rate, the fields strength increased. The electrification of the dispersed material was intimately related to the hydrodynamic conditions in the FB, since the latter determine the frequency, rate, and duration of contact of interparticle collisions. The hydrodynamic nonuniformity of the FB caused a significant deviation of the electrostatic parameters from their average values. Also the dependence of the relative potential pulses ..delta.. anti phi/anti phi , along the height of a FB apparatus on the fluidization operating conditions were also presented. 4 figures. (DP)

Shikhov, V.N.; Linetskaya, F.E.

1983-04-01T23:59:59.000Z

198

Development of a pressurized fluidized-bed biomass gasifier to produce substitute fuels  

DOE Green Energy (OSTI)

The Institute of Gas Technology (IGT) is conducting a program to convert forest and crop residues to substitute fuel in a pressurized fluidized-bed biomass gasifier. The process is designed for operation at pressures up to 2.17 MPa (315 psia) and temperatures up to 1255 K (1800/sup 0/F). Various goals for synthesis or fuel gas processes are being pursued to develop an efficient process. Some of these goals are to maximize the throughput, the amount, and the quality of the gas, while minimizing both the amount of the feedstock preparation needed and the formation of condensible compounds that require by-product disposal and process wastewater treatment. The process development results obtained from fluidization, biomass devolatilization, and char gasification studies were used to design a 30.5-cm (12-inch) ID adiabatic fluidized-bed gasification process development unit (PDU), capable of handling up to 455 kg (1000 lb) of biomass per hour. The fluidized-bed gasifier performance is to be determined as a function of the standard operating parameters to develop a basis for recommending processes to produce either an industrial fuel gas for energy generation or a synthesis gas for methanol and ammonia production.

Babu, S P; Onischak, M; Kosowski, G

1982-01-01T23:59:59.000Z

199

Stability of flows in fluidized beds. Final report  

Science Conference Proceedings (OSTI)

We study the linearized stability of the state of uniform fluidization, within the context of the theory of mixtures. The mixture is assumed to be made up of a classical linearly viscous fluid mixed with solid particles. In marked departure from most of the previous studies, we model the solid as a granular material and assume a constitutive relation that stems from classical motions in continuum mechanics. The linearized stability analysis of the state of uniform fluidization, in general, leads to an eighth order equation for the characteristic whose root implies instability, when positive. We find that the characteristic equation can be factored and one of the factors is precisely the equation that governs the stability when we use a simplified analysis akin to that of the earlier study of Anderson and Jackson.

Not Available

1993-04-01T23:59:59.000Z

200

The development of a 20-inch indirect fired fluidized bed gasifier  

DOE Green Energy (OSTI)

This report discusses the design, fabrication and operation of a 20'' I.D. fluidized bed gasifier producing medium Btu gas. The reactor is indirectly heated using 30 x 1-inch U-tubes inserted in the inert bed. The U-tubes are heated using flue gases produced from a propane burner system located at the bottom of the reactor. The feed material was dry wood chips fed into the bed with a 6in. auger. The reactor was fed both into the bed and at the top of the bed. The fluidizing medium was superheated steam which was superheated to 1000/degree/F. The gas produced from the reactor was passed through a cyclone for char removal and routed to the flare for combustion and disposal. The parameters measured during the experimental runs were wood feed rate, steam flow rate, steam temperatures, bed temperatures, free board temperatures, product gas temperatures, bed differential pressures, char production, gas production, gas analyses, and tar production. The parameters measured in the laboratory were moisture contents (wood and char), ash contents (wood and char), and tar content. 9 refs., 19 figs., 11 tabs.

Flanigan, V.J.; Sitton, O.C.; Huang, W.E

1988-03-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


201

Novel, Magnetically Fluidized-Bed Reactor Development for the Looping Process: Coal to Hydrogen Production Research and Development  

NLE Websites -- All DOE Office Websites (Extended Search)

Novel, Magnetically Fluidized-Bed Novel, Magnetically Fluidized-Bed Reactor Development for the Looping Process: Coal to Hydrogen Production Research and Development Background The U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) is committed to improving methods for co-producing power and chemicals, fuels, and hydrogen (H2). Gasification is a process by which fuels such as coal can be used to produce synthesis gas (syngas), a mixture of H2, carbon monoxide (CO), and carbon

202

Pressurized fluidized-bed combustion part-load behavior. Volume I. Summary report  

SciTech Connect

Tests performed during 1980 to determine the part-load characteristics of a pressurized fluidized-bed combustor for a combined-cycle power plant and to examine its behavior during load changing are discussed. Part-load operation was achieved by varying the bed temperature by amounts between 200 to 300/sup 0/F and the bed depth from between 9 and 10 ft at rates varying between 0.2 ft/min and 0.5 ft/min. The performance at part-load steady-state conditions and during transient conditions is reported with information on combustion efficiency (99% at full-load with 9 ft bed depth and 1650/sup 0/F bed temperature; 95% with 4 ft depth and 1390/sup 0/F); sulfur retention (95/sup 0/ at full load to 80% at low bed depth and low bed temperature); sulfur emissions (no definitive results); NO/sub x/ emissions (tendency for increase as bed temperature was reduced); alkali emissions (no bed temperature effect detected); and heat transfer. It was demonstrated that load can be altered in a rapid and controlled manner by changing combinations of bed depth temperature and pressure. The most important practical change was the reduction in O/sub 2/ concentration which occurred when the bed height was increased at a rapid rate. The extra energy required to reheat the incoming bed material resulted (in the most extreme case) in a temporary drop in excess air from 65% to 12%. In a full-scale plant the loss of heat from the stored bed material would be much lower and the excess air trough when increasing load would not be as pronounced. Nevertheless, it seems prudent to design full-scale plant for a full load excess air of not less than about 50% when using bed depth as a load control parameter.

Roberts, A. G.; Pillai, K. K.; Raven, P.; Wood, P.

1981-09-01T23:59:59.000Z

203

Proceedings of the sixth international conference on fluidized bed combustion. Volume II. Technical sessions  

SciTech Connect

The Sixth International Conference on Fluidized Bed Combustion was held April 9-11, 1980, at the Atlanta Hilton, Atlanta, Georgia. It was sponsored by the US Department of Energy, the Electric Power Research Institute, the US Environmental Protection Agency, and the Tennessee Valley Authority. The papers covered recent developments in atmospheric and pressurized fluidized-bed combustion, especially the design, operation and control of pilot and demonstration plants. The cleanup of combustion products and the erosion, corrosion and fouling of gas turbines was emphasized also. Fifty-five papers from Volume 2 of the proceedings have been entered individually into EDB and ERA; five papers had been entered previously from other sources. (LTN)

none,

1980-08-01T23:59:59.000Z

204

Proceedings of the Sixth International Conference on Fluidized Bed Combustion. Volume 1. Plenary sessions  

Science Conference Proceedings (OSTI)

The Sixth International Conference on Fluidized Bed Combustion was held at the Atlanta Hilton, Atlanta, Georgia, April 9-11, 1980. The papers in this volume involved presentation of the research and development programs of the US (US DOE, TVA, EPRI and US EPA), United Kingdom, Federal Republic of Germany and the People's Republic of China. Eight papers from Vol. 1 (Plenary Sessions) of the proceedings have been entered individually into EDB and ERA. (LTN)

none,

1980-08-01T23:59:59.000Z

205

Devolatilization and ash comminution of two different sewage sludges under fluidized bed combustion conditions  

Science Conference Proceedings (OSTI)

Two different wet sewage sludges have been characterized under fluidized bed combustion conditions with reference to their devolatilization behavior and ash comminution with the aid of different and complementary experimental protocols. Analysis of the devolatilization process allowed to determine the size of fuel particle able to achieve effective lateral spreading of the volatile matter across the cross-section of medium-scale combustors. Primary fragmentation and primary ash particle characterization pointed out the formation of a significant amount of relatively large fragments. The mechanical properties of these fragments have been characterized by means of elutriation/abrasion tests using both quartz and sludge ash beds. (author)

Solimene, R.; Urciuolo, M.; Cammarota, A.; Chirone, R. [Istituto di Ricerche sulla Combustione (IRC) - CNR, Napoli (Italy); Salatino, P. [Istituto di Ricerche sulla Combustione (IRC) - CNR, Napoli (Italy); Dipartimento di Ingegneria Chimica Universita degli Studi di Napoli Federico II, Napoli (Italy); Damonte, G.; Donati, C.; Puglisi, G. [ECODECO Gruppo A2A, Giussago (PV) (Italy)

2010-04-15T23:59:59.000Z

206

Development of an advanced process for drying fine coal in an inclined fluidized bed  

SciTech Connect

The objective of this research project was to demonstrate a technically feasible and economically viable process for drying and stabilizing high-moisture subbituminous coal. Controlled thermal drying of coal fines was achieved using the inclined fluidized-bed drying and stabilization process developed by the Western Research Institute. The project scope of work required completion of five tasks: (1) project planning, (2) characterization of two feed coals, (3) bench-scale inclined fluidized-bed drying studies, (4) product characterization and testing, and (5) technical and economic evaluation of the process. High moisture subbituminous coals from AMAX Eagle Butte mine located in the Powder River Basin of Wyoming and from Usibelli Coal Mine, Inc. in Healy, Alaska were tested in a 10-lb/hr bench-scale inclined fluidized-bed. Experimental results show that the dried coal contains less than 1.5% moisture and has a heating value over 11,500 Btu/lb. The coal fines entrainment can be kept below 15 wt % of the feed. The equilibrium moisture of dried coal was less than 50% of feed coal equilibrium moisture. 7 refs., 60 figs., 47 tabs.

Boysen, J.E.; Cha, C.Y.; Barbour, F.A.; Turner, T.F.; Kang, T.W.; Berggren, M.H.; Hogsett, R.F.; Jha, M.C.

1990-02-01T23:59:59.000Z

207

Second-Generation Pressurized Fluidized Bed Combustion: Small gas turbine induustrial plant study  

SciTech Connect

Second-Generation Pressurized Fluidized Bed Combustion (PFBC) plants provide a coal-fired, high-efficiency, combined-cycle system for the generation of electricity and steam. The plants use lime-based sorbents in PFB combustors to meet environmental air standards without back-end gas desulfurization equipment. The second-generation system is an improvement over earlier PFBC concepts because it can achieve gas temperatures of 2100[degrees]F and higher for improved cycle efficiency while maintaining the fluidized beds at 1600[degrees]F for enhanced sulfur capture and minimum alkali release. Second-generation PFBC systems are capable of supplying the electric and steam process needs of industrial plants. The basic second-generation system can be applied in different ways to meet a variety of process steam and electrical requirements. To evaluate the potential of these systems in the industrial market, conceptual designs have been developed for six second-generation PFBC plants. These plants cover a range of electrical outputs from 6.3 to 41.5 MWe and steam flows from 46,067 to 442,337 lb/h. Capital and operating costs have been estimated for these six plants and for equivalent (in size) conventional, coal-fired atmospheric fluidized bed combustion cogeneration plants. Economic analyses were conducted to compare the cost of steam for both the second-generation plants and the conventional plants.

Shenker, J.; Garland, R.; Horazak, D.; Seifert, F.; Wenglarz, R.

1992-07-01T23:59:59.000Z

208

Second-Generation Pressurized Fluidized Bed Combustion: Small gas turbine industrial plant study  

SciTech Connect

Second-Generation Pressurized Fluidized Bed Combustion (PFBC) plants provide a coal-fired, high-efficiency, combined-cycle system for the generation of electricity and steam. The plants use lime-based sorbents in PFB combustors to meet environmental air standards without back-end gas desulfurization equipment. The second-generation system is an improvement over earlier PFBC concepts because it can achieve gas temperatures of 2100{degrees}F and higher for improved cycle efficiency while maintaining the fluidized beds at 1600{degrees}F for enhanced sulfur capture and minimum alkali release. Second-generation PFBC systems are capable of supplying the electric and steam process needs of industrial plants. The basic second-generation system can be applied in different ways to meet a variety of process steam and electrical requirements. To evaluate the potential of these systems in the industrial market, conceptual designs have been developed for six second-generation PFBC plants. These plants cover a range of electrical outputs from 6.3 to 41.5 MWe and steam flows from 46,067 to 442,337 lb/h. Capital and operating costs have been estimated for these six plants and for equivalent (in size) conventional, coal-fired atmospheric fluidized bed combustion cogeneration plants. Economic analyses were conducted to compare the cost of steam for both the second-generation plants and the conventional plants.

Shenker, J.; Garland, R.; Horazak, D.; Seifert, F.; Wenglarz, R.

1992-07-01T23:59:59.000Z

209

Technical progress and community relations activities for the fluidized bed thermal treatment process at the Rocky Flats Plant  

SciTech Connect

A fluidized bed system is being developed at Rocky Flats for the treatment of mixed waste (a mixture of radioactive and chemically hazardous waste). The current program builds on experience gained in the 1970's and 1980's in tests with bench-scale, pilot-scale, and demonstration-scale fluidized bed incinerators. Rocky Flat's fluidized bed system operates at low temperatures ([approximately]525--600[degrees]C) which eliminates many of the disadvantages associated with high temperature thermal treatment processes. The bed makes use of in situ neutralization of acidic off-gases by incorporating either sodium carbonate or a mixture of sodium carbonate and bicarbonate (Trona) in the bed media. This obviates using wet scrubbers to treat the off-gas. It is expected that once in production, the fluidized bed process will yield up to a 40:1 reduction in the volume of the waste feed. The current development program for the full-scale system is a nationwide effort incorporating input from national laboratories, universities, regulatory agencies, and private companies to assure the most current technology is utilized and that regulatory concerns are addressed. In addition to resolving technological issues, the fluidized bed program is addressing public concerns with a proactive community relations program.

Semones, G.B.; Williams, P.M.; Stiefvater, S.P.; Mitchell, D.L.; Roecker, B.D.

1993-01-01T23:59:59.000Z

210

Technical progress and community relations activities for the fluidized bed thermal treatment process at the Rocky Flats Plant  

SciTech Connect

A fluidized bed system is being developed at Rocky Flats for the treatment of mixed waste (a mixture of radioactive and chemically hazardous waste). The current program builds on experience gained in the 1970`s and 1980`s in tests with bench-scale, pilot-scale, and demonstration-scale fluidized bed incinerators. Rocky Flat`s fluidized bed system operates at low temperatures ({approximately}525--600{degrees}C) which eliminates many of the disadvantages associated with high temperature thermal treatment processes. The bed makes use of in situ neutralization of acidic off-gases by incorporating either sodium carbonate or a mixture of sodium carbonate and bicarbonate (Trona) in the bed media. This obviates using wet scrubbers to treat the off-gas. It is expected that once in production, the fluidized bed process will yield up to a 40:1 reduction in the volume of the waste feed. The current development program for the full-scale system is a nationwide effort incorporating input from national laboratories, universities, regulatory agencies, and private companies to assure the most current technology is utilized and that regulatory concerns are addressed. In addition to resolving technological issues, the fluidized bed program is addressing public concerns with a proactive community relations program.

Semones, G.B.; Williams, P.M.; Stiefvater, S.P.; Mitchell, D.L.; Roecker, B.D.

1993-01-01T23:59:59.000Z

211

Laboratory studies on corrosion of materials for fluidized bed combustion applications  

Science Conference Proceedings (OSTI)

An extensive corrosion test program was conducted at Argonne National Laboratory to evaluate the corrosion performance of metallic structural materials in environments that simulate both steady-state and off-normal exposure conditions anticipated in fluidized bed combustion (FBC) systems. This report discusses the possible roles of key parameters, such as sorbent and gas chemistries, metal temperature, gas cycling conditions, and alloy pretreatment, in the corrosion process. Data on scale thickness and intergranular penetration depth are presented for several alloys as a function of the chemistry of the exposure environment, deposit chemistry, and exposure time. Test results were obtained to compare the corrosion behavior of materials in the presence of reagent grade sorbent compounds and spent-bed materials from bubbling- and circulating-fluid-bed systems. Finally, the laboratory test results were compared with metal wastage information developed over the years in several fluidized bed test facilities. Metallic alloys chosen for the tests were carbon steel, Fe-2 1/4Cr-1Mo and Fe-9Cr-1Mo ferritic steels. Types 304 and 310 stainless steel, and Incoloy 800. 26 refs., 61 figs., 8 tabs.

Natesan, K.

1990-10-01T23:59:59.000Z

212

Postcombustion and its influences in 135 MWe CFB boilers  

SciTech Connect

In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Thermal Engineering

2009-09-15T23:59:59.000Z

213

Low Temperature Chemical Vapor Deposition of Zirconium Nitride in a Fluidized Bed  

E-Print Network (OSTI)

The objective of this research was to design, assemble, and demonstrate the initial performance of a fluidized bed chemical vapor deposition (FB-CVD) system capable of producing thin, uniform zirconium nitride (ZrN) coatings (1 to 10 micrometers thick) on uranium-molybdenum (UMo) particulate fuel. Plate-type fuel with U-xMo (x = 3 to 10 wt.%) particle fuel dispersed in an aluminum matrix is under development at Idaho National Laboratory (INL) for the Reduced Enrichment for Research and Test Reactors (RERTR) program. Initial irradiation tests performed at INL in the Advanced Test Reactor (ATR) indicate an interaction layer forms between the fuel microspheres and the matrix at relatively high power levels. These power levels induce higher temperatures which enables uranium diffusion into the aluminum during irradiation, eventually causing fuel plate failure. The objective of this work was to create a process to mitigate the fuel/matrix interaction by forming a thin barrier coating on the surface of the U-xMo microspheres before incorporation into the dispersion fuel plate matrix. One of the main challenges in performance of the FB-CVD system was the effective fluidization of a powder whose physical characteristics (size, density) are continuously changing. To address this, two types of fluidized bed reaction vessels were designed and improved over the course of this research: a spouted fluidized bed and an inverted fluidized bed. Both reaction vessels utilized tetrakis(dimethylamino)zirconium (TDMAZ) and ammonia gas as precursors at atmospheric pressure. Tungsten wires and zirconia-silica (ZrO2-SiO2) microspheres were used as the substrates for the coating experiments. The substrate temperature and precursor gas flow were manipulated as the process variables. The FB-CVD system was successful in forming zirconium based coatings on surrogate microspheres with elevated levels of chemical impurities. At atmospheric pressure, coatings of thicknesses ranging from 0.5 micrometers to 1.5 micrometers were produced between temperatures of 250 degrees C and 350 degrees C. The deposited coatings were characterized using scanning electron microscopy, energy dispersive spectroscopy and wavelength dispersive spectroscopy.

Arrieta, Marie

2012-08-01T23:59:59.000Z

214

Two stage, low temperature, catalyzed fluidized bed incineration with in situ neutralization for radioactive mixed wastes  

Science Conference Proceedings (OSTI)

A two stage, low temperature, catalyzed fluidized bed incineration process is proving successful at incinerating hazardous wastes containing nuclear material. The process operates at 550{degrees}C and 650{degrees}C in its two stages. Acid gas neutralization takes place in situ using sodium carbonate as a sorbent in the first stage bed. The feed material to the incinerator is hazardous waste-as defined by the Resource Conservation and Recovery Act-mixed with radioactive materials. The radioactive materials are plutonium, uranium, and americium that are byproducts of nuclear weapons production. Despite its low temperature operation, this system successfully destroyed poly-chlorinated biphenyls at a 99.99992% destruction and removal efficiency. Radionuclides and volatile heavy metals leave the fluidized beds and enter the air pollution control system in minimal amounts. Recently collected modeling and experimental data show the process minimizes dioxin and furan production. The report also discusses air pollution, ash solidification, and other data collected from pilot- and demonstration-scale testing. The testing took place at Rocky Flats Environmental Technology Site, a US Department of Energy facility, in the 1970s, 1980s, and 1990s.

Wade, J.F.; Williams, P.M.

1995-05-17T23:59:59.000Z

215

The corrosive environment in the fluidized-bed heat-exchanger for CCGT service  

Science Conference Proceedings (OSTI)

Corrosion and combustion diagnostic data were gathered in Battelle's 0.6m diameter coal-fired atmospheric fluidized-bed combustor (AFBC). Corrosion probes, constructed from ring specimens of candidate heatexchanger alloys, were exposed to the fluidized-bed environment during three different combustion experiments (50%, 20% and 0% excess air). An in-situ oxygen probe was used to monitor the oxygen partial pressure at the exposure locations. Two different mechanisms of material degradation were identified, i.e., both corrosion and erosion. An adherent deposit of bed material formed on all areas of the corrosion probes. The corrosion behavior of the alloys beneath the deposit, and the corresponding corrosion product morphologies, appeared to correlate well with predictions based on the oxygen partial pressure measurements from the exposure location. The results suggest the oxygen probe may be a useful diagnostic tool for locating regions with high corrosive potentials. However, the upstream faces of the corrosion probes were subjected to enhanced mechanical damage, and this periodic removal of both the deposit and corrosion products resulted in significantly more metal degradation. Also, this corrosion/erosion process may locally deplete the alloy in chromium, leaving it susceptible to severe sulfidation and/or accelerated oxidation. It was suggested that these locations would be the first to experience heat-exchanger tube failure, and the coupled corrosion/erosion process would be the failure mechanism.

Rocazella, M.A.; Holt, C.F.; Wright, I.C.

1983-01-01T23:59:59.000Z

216

Development of topping combustor for advanced concept pressurized fluidized-bed combustion  

SciTech Connect

The objective of this program is to develop a topping combustor to operate in a Second-Generation Pressurized Fluidized Bed (PFBC) Combined Cycle power generation system. The combustor must be able to: lightoff with a high heating value fuel and compressor discharge air to heat the fluidized bed(s) and provide power for PFBC and carbonizer off-line; operate with 1,600 F oxygen depleted air from the PFBC and high heating value fuel to handle carbonizer off-line conditions; ramp up to 100% carbonizer syngas firing (normal operation) by firing a blend of decreasing high heating value fuel and increasing low heating value syngas; utilize the vitiated air, at temperatures up to 1,600 F for as much cooling of the metal combustor as possible, thus minimizing the compressor bypass air needed for combustor cooling; provide an acceptance exit temperature pattern at the desired burner outlet temperature (BOT); minimize the conversion of fuel bound nitrogen (FBN) present in the syngas to NO{sub x}; and have acceptably high combustion efficiency, and low emissions of carbon monoxide, UHC, etc. This paper reports the results of tests of a 14 inch diameter topping combustor with a modified fuel-rich zone conducted in June 1993, design of an 18 inch diameter topping combustor to be tested in June 1994 and afterwards, and results of a 50% scale cold flow model which has been built and tested.

Domeracki, W.F.; Dowdy, T.E.; Bachovchin, D.

1994-10-01T23:59:59.000Z

217

A fixed granular-bed sorber for measurement and control of alkali vapors in PFBC (pressurized fluidized-bed combustion)  

SciTech Connect

Alkali vapors (Na and K) in the hot flue gas from the pressurized fluidized-bed combustion (PFBC) of coal could cause corrosion problems with the gas turbine blades. In a laboratory-scale PFBC test with Beulah lignite, a fixed granular bed of activated bauxite sorbent was used to demonstrate its capability for measuring and controlling alkali vapors in the PFBC flue gas. The Beulah lignite was combusted in a bed of Tymochtee dolomite at bed temperatures ranging from 850 to 875{degrees}C and a system pressure of 9.2 atm absolute. The time-averaged concentration of sodium vapor in the PFBC flue gas was determined from the analysis of two identical beds of activated bauxite and found to be 1.42 and 1.50 ppmW. The potassium vapor concentration was determined to be 0.10 ppmW. The sodium material balance showed that only 0.24% of the total sodium in the lignite was released as vapor species in the PFBC flue gas. This results in an average of 1.56 ppmW alkali vapors in the PFBC flue gas. This average is more than 1.5 orders of magnitude greater than the currently suggested alkali specification limit of 0.024 ppm for an industrial gas turbine. The adsorption data obtained with the activated bauxite beds were also analyzed mathematically by use of a LUB (length of unused bed)/equilibrium section concept. Analytical results showed that the length of the bed, L{sub o} in centimeters, relates to the break through time, {theta}{sub b} in hours, for the alkali vapor to break through the bed as follows: L{sub o} = 33.02 + 1.99 {theta}{sub b}. This formula provides useful information for the engineering design of fixed-bed activated bauxite sorbers for the measurement and control of alkali vapors in PFBC flue gas. 26 refs., 4 figs., 4 tabs.

Lee, S.H.D.; Swift, W.M.

1990-01-01T23:59:59.000Z

218

Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System  

DOE Green Energy (OSTI)

This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2007 through March 31, 2007. The effort in this quarter has concentrated on installing the CFBC Facility and for conducting cold fluidization operations tests in the CFBC facility. The assembly of the ash recirculation pipe duct from the cyclones back to the bed area of the combustor, including the upper and lower loop seals was completed. The electric bed pre-heater was installed to heat the fluidizing air as it enters the wind box. The induced draft fan along with its machine base and power supply was received and installed. The flue gas duct from secondary cyclone outlet to induced draft fan inlet was received and installed, as well as the induced fan flue gas discharge duct. Pressure testing from the forced draft fan to the outlet of the induced fan was completed. In related research a pilot-scale halogen addition test was conducted in the empty slipstream reactor (without (Selective Catalytic Reduction) SCR catalyst loading) and the SCR slipstream reactor with two commercial SCR catalysts. The greatest benefits of conducting slipstream tests can be flexible control and isolation of specific factors. This facility is currently used in full-scale utility and will be combined into 0.6MW CFBC in the future. This work attempts to first investigate performance of the SCR catalyst in the flue gas atmosphere when burning Powder River Basin (PRB), including the impact of PRB coal flue gas composition on the reduction of nitrogen oxides (NOx) and the oxidation of elemental mercury (Hg(0)) under SCR conditions. Secondly, the impacts of hydrogen halogens (Hydrogen fluoride (HF), Hydrogen chloride (HCl), Hydrogen Bromide (HBr) and Hydrogen Iodine (HI)) on Hg(0) oxidation and their mechanisms can be explored.

Wei-Ping Pan; Yan Cao; John Smith

2007-03-31T23:59:59.000Z

219

On the superficial gas velocity in deep gas-solids fluidized beds  

SciTech Connect

The superficial gas velocity is one of the key parameters used to determine the flow hydrodynamics in gas–solids fluidized beds. However, the superficial velocity varies with height in practice, and there is no consistent basis for its specification. Different approaches to determine the superficial gas velocity in a deep gas–solids system are shown to cause difficulties in developing models and in comparing predictions with experimental results. In addition, the reference conditions for superficial gas velocity are important in modeling of deep gas–solids systems where there is a considerable pressure drop.

Li, Tingwen; Grace, John; Shadle, Lawrence; Guenther, Chris

2012-11-15T23:59:59.000Z

220

On the Superficial Gas Velocity in Deep Gas-Solid Fluidized Beds  

Science Conference Proceedings (OSTI)

The superficial gas velocity is one of the key parameters used to determine the flow hydrodynamics in gas–solids fluidized beds. However, the superficial velocity varies with height in practice, and there is no consistent basis for its specification. Different approaches to determine the superficial gas velocity in a deep gas–solids system are shown to cause difficulties in developing models and in comparing predictions with experimental results. In addition, the reference conditions for superficial gas velocity are important in modeling of deep gas–solids systems where there is a considerable pressure drop.

Li, Tingwen; Grace, John; Shadle, Lawrence; Guenther, Chris

2011-11-15T23:59:59.000Z

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221

Pressurized fluidized-bed hydroretorting of Eastern oil shales. Progress report, December 1991--February 1992  

SciTech Connect

The objective is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Easter oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. Accomplishments for this period are presented for the following tasks: Testing of Process Improvement Concepts; Beneficiation Research; Operation of PFH on Beneficiated Shale; Environmental Data and Mitigation Analyses; Sample Procurement, Preparation, and Characterization; and Project Management and Reporting. 24 figs., 19 tabs. (AT)

Lau, F.S.; Mensinger, M.C.; Roberts, M.J.; Rue, D.M.

1992-03-01T23:59:59.000Z

222

Wavelet analysis to characterize cluster dynamics in a circulating fluidized bed  

Science Conference Proceedings (OSTI)

A common hydrodynamic feature in heavily loaded circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating conditions spanning three different flow regimes were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

Guenther, C.; Breault, R.W.

2007-04-30T23:59:59.000Z

223

PSNH's Northern Wood power project repowers coal-fired plant with new fluidized-bed combustor  

SciTech Connect

The Northern Wood Power project permanently replaced a 50-MW coal-burning boiler (Unit 5) at Public Service of New Hampshire's Schiller station with a state-of-the-art circulating fluidized bed wood-burning boiler of the same capacity. The project, completed in December 2006, reduced emissions and expanded the local market for low-grade wood. For planning and executing the multiyear, $75 million project at no cost to its ratepayers, PSNH wins Power's 2007 Marmaduke Award for excellence in O & M. The award is named for Marmaduke Surfaceblow, the fictional marine engineer/plant troubleshoot par excellence. 7 figs., 1 tab.

Peltier, R.

2007-08-15T23:59:59.000Z

224

Air and steam coal partial gasification in an atmospheric fluidized bed  

Science Conference Proceedings (OSTI)

Using the mixture of air and steam as gasification medium, three different rank coal partial gasification studies were carried out in a bench-scale atmospheric fluidized bed with the various operating parameters. The effects of air/coal (Fa/Fc) ratio, steam/coal (Fs/Fc) ratio, bed temperature, and coal rank on the fuel gas compositions and the high heating value (HHV) were reported in this paper. The results show that there is an optimal Fa/Fc ratio and Fs/Fc ratio for coal partial gasification. A rise of bed temperature favors the semigasification reaction of coal, but the concentrations of carbon monoxide and methane and the HHV decrease with the rise of bed temperature, except hydrogen. In addition, the gas HHVs are between 2.2 and 3.4 MJ/Nm{sup 3}. The gas yield and carbon conversion increase with Fa/Fc ratio, Fs/Fc ratio, and bed temperature, while they decrease with the rise of the rank of coal. 7 refs., 9 figs., 2 tabs.

Hongcang Zhou; Baosheng Jing; Zhaoping Zhong; Yaji Huang; Rui Xiao [Nanjing University of Information Science & Technology, Nanjing (China). Department of Environmental Science & Engineering

2005-08-01T23:59:59.000Z

225

Technical and economic assessment of fluidized bed augmented compressed air energy storage system. Volume III. Preconceptual design  

DOE Green Energy (OSTI)

A technical and economic assessment of fluidized bed combustion augmented compressed air energy storage systems is presented. The results of this assessment effort are presented in three volumes. Volume III - Preconceptual Design contains the system analysis which led to the identification of a preferred component configuration for a fluidized bed combustion augmented compressed air energy storage system, the results of the effort which transformed the preferred configuration into preconceptual power plant design, and an introductory evaluation of the performance of the power plant system during part-load operation and while load following.

Giramonti, A.J.; Lessard, R.D.; Merrick, D.; Hobson, M.J.

1981-09-01T23:59:59.000Z

226

Characterization of waste tire incineration in a prototype vortexing fluidized bed combustor  

Science Conference Proceedings (OSTI)

To investigate the characteristics of incinerating waste tires in a prototype vortexing fluidized bed combustor, performance tests were conducted with two sizes of waste tire fragments. The results from the combustion experiments showed that increasing the tire particle size caused less of the volatiles to be burned in the freeboard and thus lowered freeboard temperature. Uniform bed temperature could also be achieved by increasing the size of the tire particles. Variations in the secondary and tertiary air rates simultaneously affected the swirling intensity and the axial gas velocity in the freeboard, and thus resulted in the variations in ash elutriation, combustion efficiency, and pollutant emissions for the combustion systems. 21 refs., 17 figs., 1 tab.

Teng, H.; Chyang, C.S.; Shang, S.H.; Ho, J.A. [Chung Yuan Christian Univ., Chung-Li (Taiwan, Province of China)

1997-01-01T23:59:59.000Z

227

FLUIDIZED-BED COATING OF UO$sub 2$ POWDER WITH NIOBIUM AND OTHER ELEMENTS  

DOE Green Energy (OSTI)

The chemical vapor deposition of niobium, molybdenum, tungsten, chnomium, carbcn, and niobium--vanadium alloys in a fluidized bed of UO/sub 2/ powder particles wss used to provide uniform, dense, nonporous coatings on the individual particles. in the case of niobium, which received major attention, hydrogen reduction of niobium pentachloride vapor was used as the vapor- deposition reaction. The most serious problem was that of maintaining bed fluidity aad avoiding agglomeration. This problem was overcome to permit routine operation of the coating equipment. In the entire program of 68 experimental runs, only 1.1 per cent of the product was lost by agglomeration. In routine operation, this loss should be even lower. (auth)

Blocher, J.M. Jr.; Veigel, N.D.; Oxley, J.H.; Secrest, V.M.; Rose, E.E.

1960-05-25T23:59:59.000Z

228

Fluidized-bed pyrolysis of oil shale: oil yield, composition, and kinetics  

SciTech Connect

A quartz isothermal fluidized-bed reactor has been used to measure kinetics and oil properties relevant to surface processing of oil shale. The rate of oil formation has been described with two sequential first-order rate equations characterized by two rate constants, k/sub 1/ = 2.18 x 10/sup 10/ exp(-41.6 kcal/RT) s/sup -1/ and k/sub 2/ = 4.4 x 10/sup 6/ exp(-29.7 kcal/RT) s/sup -1/. These rate constants together with an expression for the appropriate weighting coefficients describe approximately 97/sup +/% of the total oil produced. A description is given of the results of different attempts to mathematically describe the data in a manner suitable for modeling applications. Preliminary results are also presented for species-selective kinetics of methane, ethene, ethane and hydrogen, where the latter is clearly distinguished as the product of a distinct intermediate. Oil yields from Western oil shale are approximately 100% Fischer assay. Oil composition is as expected based on previous work and the higher heating rates (temperatures) inherent in fluidized-bed pyrolysis. Neither the oil yield, composition nor the kinetics varied with particle size between 0.2 and 2.0 mm within experimental error. The qualitatively expected change in oil composition due to cracking was observed over the temperature range studied (460 to 540/sup 0/C). Eastern shale exhibited significantly faster kinetics and higher oil yields than did Western shale.

Richardson, J H; Huss, E B; Ott, L L; Clarkson, J E; Bishop, M O; Taylor, J R; Gregory, L J; Morris, C J

1982-09-01T23:59:59.000Z

229

Pressurized Fluidized Bed Combustion Second-Generation System Research and Development  

SciTech Connect

Research is being conducted under United States Department of Energy (DOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired plant for electric power generation. This new type of plant--called a Second-Generation or Advanced Pressurized Circulating Fluidized Bed Combustion (APCFB) plant--offers the promise of efficiencies greater than 45% (HHV), with both emissions and a cost of electricity that are significantly lower than conventional pulverized-coal-fired plants with scrubbers. The APCFB plant incorporates the partial gasification of coal in a carbonizer, the combustion of carbonizer char in a pressurized circulating fluidized bed boiler (PCFB), and the combustion of carbonizer syngas in a topping combustor to achieve gas turbine inlet temperatures of 2300 F and higher. A conceptual design was previously prepared for this new type of plant and an economic analysis presented, all based on the use of a Siemens Westinghouse W501F gas turbine with projected carbonizer, PCFB, and topping combustor performance data. Having tested these components at the pilot plant stage, the referenced conceptual design is being updated to reflect more accurate performance predictions together with the use of the more advanced Siemens Westinghouse W501G gas turbine and a conventional 2400 psig/1050 F/1050 F/2-1/2 in. steam turbine. This report describes the updated plant which is projected to have an HHV efficiency of 48% and identifies work completed for the October 2001 through September 2002 time period.

A. Robertson; D. Horazak; R. Newby; H. Goldstein

2002-11-01T23:59:59.000Z

230

Correlations describing the pressurized fluidized-bed hydroretorting carbon conversions of six Eastern oil shales  

DOE Green Energy (OSTI)

A set of correlations has been developed to describe the pressurized fluidized-bed hydroretorting carbon conversion of six Eastern oil shales. Laboratory scale fluidized bed and thermogravimetric data were used to relate hydroretorting conditions and organic carbon conversions to oil, gas, and residue. Conversions have been found to depend on temperature, hydrogen pressure, and residence time over the ranges studied of 750 to 865 K, 0 to 7 MPa H{sub 2}, and 0 to 30 minutes, respectively. Gas yield increases with increasing temperature but is independent of changes in hydrogen pressure. Oil yield increases with increasing hydrogen pressure and has different relationships to temperature for the various shales. A single mechanism has been used to describe the carbon conversions of Alabama and Tennessee Chattanooga, Indiana and Kentucky, New Albany, Michigan Antrim, and Ohio Cleveland shales under PFH conditions. The mechanism includes the simultaneous conversion of carbon to gas, oil, and an active carbon species which can form oil or remain as residue carbon. Yields are predicted over the temperature, hydrogen pressure, and residence time ranges used to PFH processing.

Rue, D.M.

1991-12-31T23:59:59.000Z

231

Correlations describing the pressurized fluidized-bed hydroretorting carbon conversions of six Eastern oil shales  

DOE Green Energy (OSTI)

A set of correlations has been developed to describe the pressurized fluidized-bed hydroretorting carbon conversion of six Eastern oil shales. Laboratory scale fluidized bed and thermogravimetric data were used to relate hydroretorting conditions and organic carbon conversions to oil, gas, and residue. Conversions have been found to depend on temperature, hydrogen pressure, and residence time over the ranges studied of 750 to 865 K, 0 to 7 MPa H{sub 2}, and 0 to 30 minutes, respectively. Gas yield increases with increasing temperature but is independent of changes in hydrogen pressure. Oil yield increases with increasing hydrogen pressure and has different relationships to temperature for the various shales. A single mechanism has been used to describe the carbon conversions of Alabama and Tennessee Chattanooga, Indiana and Kentucky, New Albany, Michigan Antrim, and Ohio Cleveland shales under PFH conditions. The mechanism includes the simultaneous conversion of carbon to gas, oil, and an active carbon species which can form oil or remain as residue carbon. Yields are predicted over the temperature, hydrogen pressure, and residence time ranges used to PFH processing.

Rue, D.M.

1991-01-01T23:59:59.000Z

232

Nucla CFB Demonstration Project  

SciTech Connect

This report documents Colorado-Ute Electric Association's Nucla Circulating Atmospheric Fluidized-Bed Combustion (AFBC) demonstration project. It describes the plant equipment and system design for the first US utility-size circulating AFBC boiler and its support systems. Included are equipment and system descriptions, design/background information and appendices with an equipment list and selected information plus process flow and instrumentation drawings. The purpose of this report is to share the information gathered during the Nucla circulating AFBC demonstration project and present it so that the general public can evaluate the technical feasibility and cost effectiveness of replacing pulverized or stoker-fired boiler units with circulating fluidized-bed boiler units. (VC)

Not Available

1990-12-01T23:59:59.000Z

233

Method of and apparatus for preheating pressurized fluidized bed combustor and clean-up subsystem of a gas turbine power plant  

DOE Patents (OSTI)

In a gas turbine power plant having a pressurized fluidized bed combustor, gas turbine-air compressor subsystem and a gas clean-up subsystem interconnected for fluid flow therethrough, a pipe communicating the outlet of the compressor of the gas turbine-air compressor subsystem with the interior of the pressurized fluidized bed combustor and the gas clean-up subsystem to provide for flow of compressed air, heated by the heat of compression, therethrough. The pressurized fluidized bed combustor and gas clean-up subsystem are vented to atmosphere so that the heated compressed air flows therethrough and loses heat to the interior of those components before passing to the atmosphere.

Cole, Rossa W. (E. Rutherford, NJ); Zoll, August H. (Cedar Grove, NJ)

1982-01-01T23:59:59.000Z

234

RADIOACTIVE DEMONSTRATIONS OF FLUIDIZED BED STEAM REFORMING (FBSR) WITH HANFORD LOW ACTIVITY WASTES  

SciTech Connect

Several supplemental technologies for treating and immobilizing Hanford low activity waste (LAW) are being evaluated. One immobilization technology being considered is Fluidized Bed Steam Reforming (FBSR) which offers a low temperature (700-750°C) continuous method by which wastes high in organics, nitrates, sulfates/sulfides, or other aqueous components may be processed into a crystalline ceramic (mineral) waste form. The granular waste form produced by co-processing the waste with kaolin clay has been shown to be as durable as LAW glass. The FBSR granular product will be monolithed into a final waste form. The granular component is composed of insoluble sodium aluminosilicate (NAS) feldspathoid minerals such as sodalite. Production of the FBSR mineral product has been demonstrated both at the industrial, engineering, pilot, and laboratory scales on simulants. Radioactive testing at SRNL commenced in late 2010 to demonstrate the technology on radioactive LAW streams which is the focus of this study.

Jantzen, C.; Crawford, C.; Burket, P.; Bannochie, C.; Daniel, G.; Nash, C.; Cozzi, A.; Herman, C.

2012-10-22T23:59:59.000Z

235

Advanced Circulating Pressurized Fluidized Bed Combustion (APFBC) Repowering Concept Assessment at Duke Energy's Dan River Station  

NLE Websites -- All DOE Office Websites (Extended Search)

Wolfmeyer et al. APFBC Repowering Assessment at Duke Energy's Dan River Station Wolfmeyer et al. APFBC Repowering Assessment at Duke Energy's Dan River Station paper 970561 Page 1 of 36 Advanced Circulating Pressurized Fluidized Bed Combustion (APFBC) Repowering Concept Assessment at Duke Energy's Dan River Station John C. Wolfmeyer, P.E., and Cal Jowers, P.E. Duke Energy / Charlotte, North Carolina Richard E. Weinstein, P.E., Harvey N. Goldstein, P.E., and Jay S. White Parsons Power Group Inc. / Reading, Pennsylvania Robert W. Travers, P.E. U.S. Department of Energy Office of Fossil Energy / Germantown, Maryland electronic mail addresses/phone no. electronic mail addresses/phone no. Wolfmeyer { JCWolfme@Duke-Energy.COM 704 / 382-4017 Goldstein { Harvey_N_Goldstein@Parsons.COM 610 / 855-3281 Jowers { -- 704 / 382-9577 White { Jay_S_White@Parsons.COM

236

Radioactive Demonstrations Of Fluidized Bed Steam Reforming (FBSR) With Hanford Low Activity Wastes  

Science Conference Proceedings (OSTI)

Several supplemental technologies for treating and immobilizing Hanford low activity waste (LAW) are being evaluated. One immobilization technology being considered is Fluidized Bed Steam Reforming (FBSR) which offers a low temperature (700-750?C) continuous method by which wastes high in organics, nitrates, sulfates/sulfides, or other aqueous components may be processed into a crystalline ceramic (mineral) waste form. The granular waste form produced by co-processing the waste with kaolin clay has been shown to be as durable as LAW glass. The FBSR granular product will be monolithed into a final waste form. The granular component is composed of insoluble sodium aluminosilicate (NAS) feldspathoid minerals such as sodalite. Production of the FBSR mineral product has been demonstrated both at the industrial, engineering, pilot, and laboratory scales on simulants. Radioactive testing at SRNL commenced in late 2010 to demonstrate the technology on radioactive LAW streams which is the focus of this study.

Jantzen, C. M.; Crawford, C. L.; Burket, P. R.; Bannochie, C. J.; Daniel, W. G.; Nash, C. A.; Cozzi, A. D.; Herman, C. C.

2012-10-22T23:59:59.000Z

237

Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System  

SciTech Connect

This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2005 through December 31, 2005. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility is nearly completed. The erection of the CFBC facility is expected to start in the second week of February, 2006. Second, effect of flue gas components on mercury oxidation was investigated in a drop tube reactor. As a first step, experiment for mercury oxidation by chlorine was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

Wei-Ping Pan; Songgeng Li

2006-01-01T23:59:59.000Z

238

Pressurized fluidized-bed hydroretorting of eastern oil shales. Progress report, September--November 1991  

SciTech Connect

The overall objective of this project is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following tasks: Testing of Process Improvement Concepts; Beneficiation Research; Operation of PFH on Beneficiated Shale; Environmental Data and Mitigation Analyses; Sample Procurement, Preparation, and Characterization; and Project Management and Reporting. Accomplishments for this period for these tasks are presented.

Lau, F.S.; Mensinger, M.C.; Roberts, M.J.; Rue, D.M.

1991-12-01T23:59:59.000Z

239

Process for generating electricity in a pressurized fluidized-bed combustor system  

DOE Patents (OSTI)

A process and apparatus for generating electricity using a gas turbine as part of a pressurized fluidized-bed combustor system wherein coal is fed as a fuel in a slurry in which other constituents, including a sulfur sorbent such as limestone, are added. The coal is combusted with air in a pressurized combustion chamber wherein most of the residual sulfur in the coal is captured by the sulfur sorbent. After particulates are removed from the flue gas, the gas expands in a turbine, thereby generating electric power. The spent flue gas is cooled by heat exchange with system combustion air and/or system liquid streams, and the condensate is returned to the feed slurry.

Kasper, Stanley (Pittsburgh, PA)

1991-01-01T23:59:59.000Z

240

Effects of applied sewage sludge compost and fluidized bed material on apple seedling growth  

Science Conference Proceedings (OSTI)

Two waste products, composted sewage sludge and fluidized bed material (FBM, a coal/limestone combustion byproduct) were used as soil amendments for apple seedlings (Malus domestica) grown in the greenhouse. Compost was applied at rates equivalent to 0, 25 and 50 dry metric tons/ha and FBM was applied at levels of 1 and 2 times the soil lime requirement on a weight basis (12.5 and 25.0 metric tons/ha). Plant growth was significantly increased by compost or FBM additions. Tissue Ca was increased by both waste, reflecting the high Ca inputs to the low fertility Arendtsville soil. Potentially high soil Mn levels were reduced by both wastes due to their neutralizing effect on soil pH. Root Cd levels were increased by compost additions even though soil pH was maintained above 6.3. Tissue Zn, Cu and Ni were not consistently affected by waste additions.

Korcak, R.F.

1980-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

Supplemental Comprehensive Report to Congress - Clean Coal Technology Program. Tidd Pressurized Fluidized Bed Combustion (PFBC) Project  

SciTech Connect

The Department of Energy (DOE) in February 1987 submitted a Comprehensive Report to Congress for a Clean Coal Technology (CCT) project entitled {open_quotes}Tidd PFBC (Pressurized Fluidized Bed Combustion) Demonstration Project.{close_quotes} In that document, DOE reported to Congress that the Government share of project costs would be $60,200,000 and that the participant agreed to absorb any cost overruns, even though the public law contained provisions which would allow DOE to share in project cost growths up to 25 percent of the original financial assistance. This Supplemental Report is being submitted because DOE now intends to increase its contribution to the project by approximately 11 percent to facilitate extension of the original 3-year operating period by one additional year. DOE`s overall percentage cost share resulting from this extension will not exceed DOE`s overall percentage cost share in the original agreement.

Not Available

1994-03-01T23:59:59.000Z

242

Pressurized fluidized-bed hydroretorting of raw and beneficiated Eastern oil shales  

DOE Green Energy (OSTI)

The Institute of Gas Technology (IGT) with US Department of Energy (DOE) support has developed a pressurized fluidized-bed hydroretorting (PFH) process for Eastern oil shales. Bench-scale tests have been conducted with raw and beneficiated shales in an advanced multipurpose research reactor (AMRR). Raw Alabama shale and raw and beneficiated Indiana shales were retorted at 515{degrees}C using hydrogen pressures of 4 and 7 MPa. Shale feed rates to the AMRR were 15 to 34 kg/h. High oils yields and carbon conversions were achieved in all tests. Oil yield from Alabama shale hydroretorted at 7 MPa was 200% of Fischer Assay. Raw and beneficiated Indiana shales hydroretorted at 7 MPa produced oil yields of 170% to 195% of Fischer Assay, respectively. Total carbon conversions were greater than 70% for all tests conducted at 7 MPa.

Roberts, M.J.; Rue, D.M.; Lau, F.S.

1991-12-31T23:59:59.000Z

243

Pressurized fluidized-bed hydroretorting of raw and beneficiated Eastern oil shales  

DOE Green Energy (OSTI)

The Institute of Gas Technology (IGT) with US Department of Energy (DOE) support has developed a pressurized fluidized-bed hydroretorting (PFH) process for Eastern oil shales. Bench-scale tests have been conducted with raw and beneficiated shales in an advanced multipurpose research reactor (AMRR). Raw Alabama shale and raw and beneficiated Indiana shales were retorted at 515{degrees}C using hydrogen pressures of 4 and 7 MPa. Shale feed rates to the AMRR were 15 to 34 kg/h. High oils yields and carbon conversions were achieved in all tests. Oil yield from Alabama shale hydroretorted at 7 MPa was 200% of Fischer Assay. Raw and beneficiated Indiana shales hydroretorted at 7 MPa produced oil yields of 170% to 195% of Fischer Assay, respectively. Total carbon conversions were greater than 70% for all tests conducted at 7 MPa.

Roberts, M.J.; Rue, D.M.; Lau, F.S.

1991-01-01T23:59:59.000Z

244

Operating Experience with a Large Fluidized-Bed Gasifier of Woodwaste  

E-Print Network (OSTI)

The town of Hearst in northern Ontario is the location of many forest product industries. One enterprising manufacturer of plywood and particleboard found that his daily production of waste almost exactly equaled in energy content his purchases of natural gas for his factory. He ordered an Omnifuel fluidized-bed gasifier, which has been in operation since April, 1981, and which is currently believed to be the largest commercial biomass gasifier in operation with a rating of 80 million BTU/hr. The gasifier accepts any material including chips, shavings, sawdust and sanderdust. Large pieces are hogged to fist-sized lumps. No drier is used. Minimum chars or tars are produced. The system is designed for round-the-clock unattended operation, and the first few months saw a continuous improvement in reliability as debugging continued. The plant feeds a hot combustible gas to four boilers in various locations, with natural gas available as standby.

Guard, R. F. W.

1982-01-01T23:59:59.000Z

245

www.mdpi.org/ijms Pyrolysis of Softwood Carbohydrates in a Fluidized Bed Reactor  

E-Print Network (OSTI)

Abstract: In the present work pyrolysis of pure pine wood and softwood carbohydrates, namely cellulose and galactoglucomannan (the major hemicellulose in coniferous wood), was conducted in a batch mode operated fluidized bed reactor. Temperature ramping (5 °C/min) was applied to the heating until a reactor temperature of 460 °C was reached. Thereafter the temperature was kept until the release of non-condensable gases stopped. The different raw materials gave significantly different bio-oils. Levoglucosan was the dominant product in the cellulose pyrolysis oil. Acetic acid was found in the highest concentrations in both the galactoglucomannan and in the pine wood pyrolysis oils. Acetic acid is most likely formed by removal of O-acetyl groups from mannose units present in GGM structure.

Atte Aho; Narendra Kumar; Kari Eränen; Bjarne Holmbom; Mikko Hupa; Tapio Salmi; Dmitry Yu. Murzin

2008-01-01T23:59:59.000Z

246

Process and apparatus for generating electricity in a pressurized fluidized-bed combustor system  

DOE Patents (OSTI)

A process and apparatus for generating electricity using a gas turbine as part of a pressurized fluidized-bed combustor system wherein coal is fed as a fuel in a slurry in which other constituents, including a sulfur sorbent such as limestone, are added. The coal is combusted with air in a pressurized combustion chamber wherein most of the residual sulfur in the coal is captured by the sulfur sorbent. After particulates are removed from the flue gas, the gas expands in a turbine, thereby generating electric power. The spent flue gas is cooled by heat exchange with system combustion air and/or system liquid streams, and the condensate is returned to the feed slurry. 1 fig.

Kasper, S.

1990-02-26T23:59:59.000Z

247

Continuous Ethanol Production Using Immobilized-Cell/Enzyme Biocatalysts in Fluidized-Bed Bioreactor (FBR)  

DOE Green Energy (OSTI)

The immobilized-cell fluidized-bed bioreactor (FBR) was developed at Oak Ridge National Laboratory (ORNL). Previous studies at ORNL using immobilized Zymomonas mobilis in FBR at both laboratory and demonstration scale (4-in-ID by 20-ft-tall) have shown that the system was more than 50 times as productive as industrial benchmarks (batch and fed-batch free cell fermentations for ethanol production from glucose). Economic analysis showed that a continuous process employing the FBR technology to produce ethanol from corn-derived glucose would offer savings of three to six cents per gallon of ethanol compared to a typical batch process. The application of the FBR technology for ethanol production was extended to investigate more complex feedstocks, which included starch and lignocellulosic-derived mixed sugars. Economic analysis and mathematical modeling of the reactor were included in the investigation. This report summarizes the results of these extensive studies.

Nghiem, NP

2003-11-16T23:59:59.000Z

248

Fluidized-bed potato waste drying experiments at the Raft River Geothermal Test Site  

SciTech Connect

A fluidized-bed dryer was built and operated at the Raft River Geothermal Test Site in south central Idaho to test the feasibility of using low-temperature (145/sup 0/C or lower) geothermal fluids as an energy source for drying operations. The dryer performed successfully on two potato industry waste products that had a solid content of 5 to 13%. The dried product was removed as a sand-like granular material or as fines with a flour-like texture. Test results, observations, and design recommendations are presented. Also presented is an economic evaluation for commercial-scale drying plants using either geothermal low-temperature water or oil as a heat source.

Cole, L.T.; Schmitt, R.C.

1980-06-01T23:59:59.000Z

249

Sulfidation of mixed metal oxides in a fluidized-bed reactor  

SciTech Connect

Mixed metal oxides were used for the removal of hydrogen sulfide from a hot gas stream. Sorbents were prepared according to the dry and wet impregnation techniques. The desulfurization performance of the metal oxide sorbents was experimentally tested in a fluidized-bed reactor system. Sulfidation experiments performed under reaction conditions similar to those at the exit of a coal gasifier showed that the preparation procedure and technique, the type and the amount of the impregnated metal oxide, the type of the solid carrier, and the size of the solid reactant affect the H[sub 2]S removal capacity of the sorbents. The pore structure of fresh and sulfided sorbents was analyzed using mercury porosimetry, nitrogen adsorption, and scanning electron microscopy.

Christoforou, S.C.; Efthimiadis, E.A.; Vasalos, I.A. (Aristotelian Univ. of Thessaloniki (Greece))

1995-01-01T23:59:59.000Z

250

Performance analysis of co-firing waste materials in an advanced pressurized fluidized-bed combustor  

DOE Green Energy (OSTI)

The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal wastes. Leading this approach is the atmospheric fluidized-bed combustor (AFBC). It has demonstrated its commercial acceptance in the utility market as a reliable source of power by burning a variety of waste and alternative fuels. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economical feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. The results and conclusions developed are generally applicable to current and advanced PFBC design concepts. Wastes considered for co-firing include municipal solid waste (MSW), sewage sludge, and industrial de-inking sludge. Conceptual designs of two power plants rated at 250 MWe and 150 MWe were developed. Heat and material balances were completed for each plant along with environmental issues. With the PFBC`s operation at high temperature and pressure, efforts were centered on defining feeding systems capable of operating at these conditions. Air emissions and solid wastes were characterized to assess the environmental performance comparing them to state and Federal regulations. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

Bonk, D.L.; McDaniel, H.M. [USDOE Morgantown Energy Technology Center, WV (United States); DeLallo, M.R. Jr.; Zaharchuk, R. [Gilbert/Commonwealth, Inc., Reading, PA (United States)

1995-07-01T23:59:59.000Z

251

Fluidized bed combustion of pelletized biomass and waste-derived fuels  

SciTech Connect

The fluidized bed combustion of three pelletized biogenic fuels (sewage sludge, wood, and straw) has been investigated with a combination of experimental techniques. The fuels have been characterized from the standpoints of patterns and rates of fuel devolatilization and char burnout, extent of attrition and fragmentation, and their relevance to the fuel particle size distribution and the amount and size distribution of primary ash particles. Results highlight differences and similarities among the three fuels tested. The fuels were all characterized by limited primary fragmentation and relatively long devolatilization times, as compared with the time scale of particle dispersion away from the fuel feeding ports in practical FBC. Both features are favorable to effective lateral distribution of volatile matter across the combustor cross section. The three fuels exhibited distinctively different char conversion patterns. The high-ash pelletized sludge burned according to the shrinking core conversion pattern with negligible occurrence of secondary fragmentation. The low-ash pelletized wood burned according to the shrinking particle conversion pattern with extensive occurrence of secondary fragmentation. The medium-ash pelletized straw yielded char particles with a hollow structure, resembling big cenospheres, characterized by a coherent inorganic outer layer strong enough to prevent particle fragmentation. Inert bed particles were permanently attached to the hollow pellets as they were incorporated into ash melts. Carbon elutriation rates were very small for all the fuels tested. For pelletized sludge and straw, this was mostly due to the shielding effect of the coherent ash skeleton. For the wood pellet, carbon attrition was extensive, but was largely counterbalanced by effective afterburning due to the large intrinsic reactivity of attrited char fines. The impact of carbon attrition on combustion efficiency was negligible for all the fuels tested. The size distribution of primary ash particles liberated upon complete carbon burnoff largely reflected the combustion pattern of each fuel. Primary ash particles of size nearly equal to that of the parent fuel were generated upon complete burnoff of the pelletized sludge. Nonetheless, secondary attrition of primary ash from pelletized sludge is large, to the point where generation of fine ash would be extensive over the typical residence time of bed ash in fluidized bed combustors. Very few and relatively fine primary ash particles were released after complete burnoff of wood pellets. Primary ash particles remaining after complete burnoff of pelletized straw had sizes and shapes that were largely controlled by the occurrence of ash agglomeration phenomena. (author)

Chirone, R.; Scala, F.; Solimene, R. [Istituto di Ricerche sulla Combustione - C.N.R., Piazzale V. Tecchio 80, 80125 Naples (Italy); Salatino, P.; Urciuolo, M. [Dipartimento di Ingegneria Chimica - Universita degli Studi di Napoli Federico II, Piazzale V. Tecchio 80, 80125 Naples (Italy)

2008-10-15T23:59:59.000Z

252

Fluidized Bed Steam Reforming of Hanford LAW Using THORsm Mineralizing Technology  

SciTech Connect

The U.S. Department of Energy (DOE) documented, in 2002, a plan for accelerating cleanup of the Hanford Site, located in southeastern Washington State, by at least 35 years. A key element of the plan was acceleration of the tank waste program and completion of ''tank waste treatment by 2028 by increasing the capacity of the planned Waste Treatment Plant (WTP) and using supplemental technologies for waste treatment and immobilization.'' The plan identified steam reforming technology as a candidate for supplemental treatment of as much as 70% of the low-activity waste (LAW). Mineralizing steam reforming technology, offered by THOR Treatment Technologies, LLC would produce a denitrated, granular mineral waste form using a high-temperature fluidized bed process. A pilot scale demonstration of the technology was completed in a 15-cm-diameter reactor vessel. The pilot scale facility was equipped with a highly efficient cyclone separator and heated sintered metal filters for particulate removal, a thermal oxidizer for reduced gas species and NOx destruction, and a packed activated carbon bed for residual volatile species capture. The pilot scale equipment is owned by the DOE, but located at the Science and Technology Applications Research (STAR) Center in Idaho Falls, ID. Pilot scale testing was performed August 2–5, 2004. Flowsheet chemistry and operational parameters were defined through a collaborative effort involving Idaho National Engineering and Environmental Laboratory, Savannah River National Laboratory (SRNL), and THOR Treatment Technologies personnel. Science Application International Corporation, owners of the STAR Center, personnel performed actual pilot scale operation. The pilot scale test achieved a total of 68.7 hrs of cumulative/continuous processing operation before termination in response to a bed de-fluidization condition. 178 kg of LAW surrogate were processed that resulted in 148 kg of solid product, a mass reduction of about 17%. The process achieved essentially complete bed turnover within approximately 40 hours. Samples of mineralized solid product materials were analyzed for chemical/physical properties. SRNL will report separately the results of product performance testing that were accomplished.

Olson, Arlin L.; Nicholas R Soelberg; Douglas W. Marshall; Gary L. Anderson

2004-11-01T23:59:59.000Z

253

Instrumentation and Evaluation of a Pilot Scale Fluidized Bed Biomass Gasification System  

E-Print Network (OSTI)

A pilot scale fluidized bed biomass gasifier developed at Texas A&M University in College Station, Texas was instrumented with thermocouples, pressure transducers and motor controllers for monitoring gasification temperature and pressure, air flow and biomass feeding rates. A process control program was also developed and employed for easier measurement and control. The gasifier was then evaluated in the gasification of sorghum, cotton gin trash (CGT) and manure and predicting the slagging and fouling tendencies of CGT and manure. The expected start-up time, operating temperature and desired fluidization were achieved without any trouble in the instrumented gasifier. The air flow rate was maintained at 1.99 kg/min and the fuel flow rate at 0.95 kg/min. The process control program considerably facilitated its operation which can now be remotely done. The gasification of sorghum, CGT and manure showed that they contained high amounts of volatile component matter and comparable yields of hydrogen, carbon monoxide and methane. Manure showed higher ash content while sorghum yielded lower amount of hydrogen. Their heating values and gas yields did not vary but were considered low ranging from only 4.09 to 4.19 MJ/m3 and from 1.8 to 2.5 m3/kg, respectively. The production of hydrogen and gas calorific values were significantly affected by biomass type but not by the operating temperature. The high values of the alkali index and base-to acid ratio indicated fouling and slagging tendencies of manure and CGT during gasification. The compressive strength profile of pelleted CGT and manure ash showed that the melting (or eutectic point) of these feedstock were around 800 degrees C for CGT and 600 degrees C for manure. Scanning electron microscopy (SEM) images showed relatively uniform bonding behavior and structure of the manure ash while CGT showed agglomeration in its structure as the temperature increased. The instrumentation of the fluidized bed gasifier and employing a process control program made its operation more convenient and safe. Further evaluation showed its application in quantifying the gasification products and predicting the slagging and fouling tendencies of selected biomass. With further development, a full automation of the operation of the gasifier may soon be realized.

Maglinao, Amado L

2009-12-01T23:59:59.000Z

254

Conceptual design of a fluidized bed combustor for volume reduction of waste  

SciTech Connect

A group of research engineers was assembled to investigate novel fluidized bed combustion systems for incinerating low-level radioactive wastes. The goal of this project was to significantly reduce the volume of these wastes in an efficient and environmentally safe manner. The process is to be limited by a maximum temperature of 600 {degrees}C and the waste product was to contain a minimum of waste material produced by the process itself (refractory, absorbents, catalysts, etc.). The approach presented in this study is to evaluate: (1) a modification of the existing system, (2) a hybrid reactor concept, and (3) a fast circulating reactor concept. Carbon dioxide and oxygen were to be the only gases introduced into the reactors. The results of this study indicate that the existing system may be more efficient with gas and solids recirculation; however, two beds are required. The hybrid reactor concept involves a bubbling bed and a fast bed in one reactor. Although a simple operation is envisioned for this system, there are several technical questions which must be addressed in order to optimize the system for a final analysis. The fast circulating reactor concept also appears to represent a simple system to operate; however, it also presents several technical questions which must be addressed before a thorough evaluation of this concept may be completed. In conclusion, this report represents a first evaluation of new concepts for significant volume reduction of low-level radioactive wastes. The technical issues required for a complete evaluation of these concepts are presented. A future research effort is outlined the result of which should significantly increase our knowledge of these issues.

Johnson, E.K.; Morris, G.J.; Atkinson, C.M.; Clark, N.N.; Gautam, M.; Loth, J.L.; Zhang, G.Q.; Zhang, L.M.; Kono, H.O.

1992-06-01T23:59:59.000Z

255

Dynamic behavior and control requirements of an atmospheric fluidized-bed coal combustion power plant: A conceptual study  

Science Conference Proceedings (OSTI)

A first-principles model of a nominal 20-MW atmospheric-pressure fluidized-bed coal combustion (AFBC) power plant was developed to provide insight into fundamental dynamic behavior of fluidized-bed systems. The control system included major loops for firing rate, steam pressure and temperature, forced and induced draft air flow, SO/sub 2/ emission, drum water level, evaporator recirculation, and bed level. The model was used to investigate system sensitivity to design features such as the distribution of heat transfer surface among the bed boiler and superheater and the out-of-bed superheater. Also calculated were the sensitivities of temperatures, pressures, and flow rates to changes in throttle, attemperator, and feedwater valve settings and forced and induced draft damper settings. The large bed mass, accounting for approx.40% of the active heat capacity, may vary under load change and could impact controller tuning. Model analysis indicated, however, that for the design studied, the change in bed mass does not appear to significantly affect controller tuning even if the bed mass varies appreciably under load-following conditions. Several bed designs are being considered for AFBC plants, some with partitions between bed sections and some without, and these differences may significantly affect the load-following capability of the plant. The results indicated that the slumping mode of operation can cause distortion of the heat source/sink distribution in the bed such that the load-following capability (rate of load change) of the plant may be reduced by as much as a factor of 5 compared with the mode in which tube surface is exposed. 9 refs., 13 figs., 6 tabs.

Smith, O.L.

1987-06-01T23:59:59.000Z

256

Numerical Analysis of the Dynamics of Two- and Three-Dimensional Fluidized Bed Reactors using an Euler-Lagrange Approach  

SciTech Connect

Biomass thermochemical conversion, often done in fluidized beds, recently gained a lot of attention due to its potential to efficiently produce renewable liquid fuels. Optimization of reactor design and operating conditions, however, requires a fundamental understanding of bed dynamics. In this work, a numerical framework based on an Euler-Lagrange approach is developed and used to perform and analyze large-scale simulations of two- and three-dimensional periodic fluidized beds. Collisions are handled using a soft-sphere model. An efficient parallel implementation allows one to explicitly track over 30 million particles, which is representative of the number of particles found in lab-scale reactor, therefore demonstrating the capability of Lagrangian approaches to simulate realistic systems at that scale. An on-the-fly bubble identification and tracking algorithm is used to characterize bubble dynamics for inlet velocities up to 9 times the minimum fluidization velocity. Statistics for gas volume fraction, gas and particle velocities, bed expansion, and bubble size and velocity, is compared across the two- and three-dimensional configurations, and comparison with literature data generally shows good agreement. The wide distribution of gas residence times observed in the simulations is linked to the different gas hold-up characteristics of the gas-solid system.

Pepiot, P.; Desjardins, O.

2012-04-01T23:59:59.000Z

257

CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS (CFB AND CLB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS  

DOE Green Energy (OSTI)

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain-diet diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. The manure could be used as a fuel by mixing it with coal in a 90:10 blend and firing it in an existing coal suspension fired combustion systems. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Reburn is a process where a small percentage of fuel called reburn fuel is injected above the NO{sub x} producing, conventional coal fired burners in order to reduce NO{sub x}. The manure could also be used as reburn fuel for reducing NO{sub x} in coal fired plants. An alternate approach of using animal waste is to adopt the gasification process using a fixed bed gasifier and then use the gases for firing in gas turbine combustors. In this report, the cattle manure is referred to as feedlot biomass (FB) and chicken manure as litter biomass (LB). The report generates data on FB and LB fuel characteristics. Co-firing, reburn, and gasification tests of coal, FB, LB, coal: FB blends, and coal: LB blends and modeling on cofiring, reburn systems and economics of use of FB and LB have also been conducted. The biomass fuels are higher in ash, lower in heat content, higher in moisture, and higher in nitrogen and sulfur (which can cause air pollution) compared to coal. Small-scale cofiring experiments revealed that the biomass blends can be successfully fired, and NO{sub x} emissions will be similar to or lower than pollutant emissions when firing coal. Further experiments showed that biomass is twice or more effective than coal when used in a reburning process. Computer simulations for coal: LB blends were performed by modifying an existing computer code to include the drying and phosphorus (P) oxidation models. The gasification studies revealed that there is bed agglomeration in the case of chicken litter biomass due to its higher alkaline oxide content in the ash. Finally, the results of the economic analysis show that considerable fuel cost savings can be achieved with the use of biomass. In the case of higher ash and moisture biomass, the fuel cost savings is reduced.

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thein; Gengsheng Wei; Soyuz Priyadarsan; Senthil Arumugam; Kevin Heflin

2003-08-28T23:59:59.000Z

258

Effect of pressure on second-generation pressurized fluidized bed combustion plants  

Science Conference Proceedings (OSTI)

In the search for a more efficient, less costly, and more environmentally responsible method for generating electrical power from coal, research and development has turned to advanced pressurized fluidized bed combustion (PFBC) and coal gasification technologies. A logical extension of this work is the second- generation PFBC plant, which incorporates key components of each of these technologies. In this new type of plant, coal devolatilized/carbonized before it is injected into the PFB combustor bed, and the low Btu fuel gas produced by this process is burned in a gas turbine topping combustor. By integrating coal carbonization with PFB coal/char combustion, gas turbine inlet temperatures higher than 1149{degrees}C (2100{degrees}F) can be achieved. The carbonizer, PFB combustor, and particulate-capturing hot gas cleanup systems operate at 871{degrees}C (1600{degrees}F), permitting sulfur capture by lime-based sorbents and minimizing the release of coal contaminants to the gases. This paper presents the performance and economics of this new type of plant and provides a brief overview of the pilot plant test programs being conducted to support its development.

Robertson, A. [Foster Wheeler Development Corp., Livingston, NJ (United States); Bonk, D.L. [USDOE Morgantown Energy Technology Center, WV (United States)

1993-06-01T23:59:59.000Z

259

Pressurized fluidized bed reactor and a method of operating the same  

DOE Patents (OSTI)

A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

Isaksson, Juhani (Karhula, FI)

1996-01-01T23:59:59.000Z

260

Pressurized fluidized bed reactor and a method of operating the same  

DOE Patents (OSTI)

A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

Isaksson, J.

1996-02-20T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


261

Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP)  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

LWO-SPT-2007-00249 LWO-SPT-2007-00249 Rev. 1 Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) For Tank 48H Treatment Project (TTP) November, 2007 Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) LWO-SPT-2007-00249 Rev. 1 DISCLAIMER This report was prepared by Washington Savannah River Company (WSRC) for the United States Department of Energy under Contract No. DEA-AC09-96SR18500 and is an account of work performed under that contract. Neither the United States Department of Energy, nor WSRC, nor any of their employees makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, or product or process

262

DOE/EIS-0289, Final Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project (June 1, 2000)  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

FINAL FINAL ENVIRONMENTAL IMPACT STATEMENT FOR THE JEA CIRCULATING FLUIDIZED BED COMBUSTOR PROJECT JACKSONVILLE, FLORIDA June 2000 U.S. DEPARTMENT OF ENERGY COVER SHEET June 2000 RESPONSIBLE AGENCY U.S. Department of Energy (DOE) TITLE Final Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project; Jacksonville, Duval County, Florida CONTACT Additional copies or information concerning this final environmental impact statement (EIS) can be obtained from Ms. Lisa K. Hollingsworth, National Environmental Policy Act (NEPA) Document Manager, U.S. Department of Energy, National Energy Technology Laboratory, 3610 Collins Ferry Road, P. O. Box 880, Morgantown, WV 26507-0880. Telephone: (304) 285-4992. Fax: (304) 285-4403. E-mail: lisa.hollingsworth@netl.doe.gov.

263

DOE/EIS-0289; Draft Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project, August 1999  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Draft Draft ENVIRONMENTAL IMPACT STATEMENT FOR THE JEA CIRCULATING FLUIDIZED BED COMBUSTOR PROJECT JACKSONVILLE, FLORIDA August 1999 U.S. DEPARTMENT OF ENERGY COVER SHEET August 1999 RESPONSIBLE AGENCY U.S. Department of Energy (DOE) TITLE Draft Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project; Jacksonville, Duval County, Florida CONTACT Additional copies or information concerning this draft environmental impact statement (EIS) can be obtained from Ms. Lisa K. Hollingsworth, National Environmental Policy Act (NEPA) Document Manager, U.S. Department of Energy, Federal Energy Technology Center, 3610 Collins Ferry Road, P. O. Box 880, Morgantown, WV 26507-0880. Telephone: (304) 285-4992. Fax: (304) 285-4403. E-mail: lisa.hollingsworth@fetc.doe.gov.

264

Hanford Low Activity Waste (LAW) Fluidized Bed Steam Reformer (FBSR) Na-Al-Si (NAS) Waste Form Qualification  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Hanford Low Activity Waste (LAW) Fluidized Bed Steam Hanford Low Activity Waste (LAW) Fluidized Bed Steam Reformer (FBSR) Na-Al-Si (NAS) Waste Form Qualification C.M. Jantzen and E.M. Pierce November 18, 2010 2 Participating Organizations 3 Incentive and Objectives FBSR sodium-aluminosilicate (NAS) waste form has been identified as a promising supplemental treatment technology for Hanford LAW Objectives: Reduce the risk associated with implementing the FBSR NAS waste form as a supplemental treatment technology for Hanford LAW Conduct test with actual tank wastes Use the best science to fill key data gaps Linking previous and new results together 4 Outline FBSR NAS waste form processing scales FBSR NAS waste form data/key assumptions FBSR NAS key data gaps FBSR NAS testing program 5 FBSR NAS Waste Form Processing

265

Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Quarterly report ending March 31, 1996  

SciTech Connect

This document contains a progress report for the Project Description of Grant No. DE-FG01-94CE15612, {open_quotes}Develop a Combustion of Municipal Solid Waste with Oil Shale in Circulating Fluidized Bed{close_quotes}, dated September 2, 1994. The Project Description lists and describes six tasks, four of which are complete, and two others nearing completion. A summary of progress on each task is presented in this report.

1996-04-01T23:59:59.000Z

266

CRUCIBLE TESTING OF TANK 48H RADIOACTIVEWASTE SAMPLE USING FLUIDIZED BED STEAMREFORMING TECHNOLOGY FOR ORGANICDESTRUCTION  

SciTech Connect

The purpose of crucible scale testing with actual radioactive Tank 48H material was to duplicate the test results that had been previously performed on simulant Tank 48H material. The earlier crucible scale testing using simulants was successful in demonstrating that bench scale crucible tests produce results that are indicative of actual Fluidized Bed Steam Reforming (FBSR) pilot scale tests. Thus, comparison of the results using radioactive Tank 48H feed to those reported earlier with simulants would then provide proof that the radioactive tank waste behaves in a similar manner to the simulant. Demonstration of similar behavior for the actual radioactive Tank 48H slurry to the simulant is important as a preliminary or preparation step for the more complex bench-scale steam reformer unit that is planned for radioactive application in the Savannah River National Laboratory (SRNL) Shielded Cells Facility (SCF) later in 2008. The goals of this crucible-scale testing were to show 99% destruction of tetraphenylborate and to demonstrate that the final solid product produced is sodium carbonate. Testing protocol was repeated using the specifications of earlier simulant crucible scale testing, that is sealed high purity alumina crucibles containing a pre-carbonated and evaporated Tank 48H material. Sealing of the crucibles was accomplished by using an inorganic 'nepheline' sealant. The sealed crucibles were heat-treated at 650 C under constant argon flow to inert the system. Final product REDOX measurements were performed to establish the REDuction/OXidation (REDOX) state of known amounts of added iron species in the final product. These REDOX measurements confirm the processing conditions (pyrolysis occurring at low oxygen fugacity) of the sealed crucible environment which is the environment actually achieved in the fluidized bed steam reformer process. Solid product dissolution in water was used to measure soluble cations and anions, and to investigate insoluble fractions of the product solids. Radioanalytical measurements were performed on the Tank 48H feed material and on the dissolved products in order to estimate retention of Cs-137 in the process. All aspects of prior crucible scale testing with simulant Tank 48H slurry were demonstrated to be repeatable with the actual radioactive feed. Tetraphenylborate destruction was shown to be >99% and the final solid product is sodium carbonate crystalline material. Less than 10 wt% of the final solid products are insoluble components comprised of Fe/Ni/Cr/Mn containing sludge components and Ti from monosodium titanate present in Tank 48H. REDOX measurements on the radioactive solid products indicate a reducing atmosphere with extremely low oxygen fugacity--evidence that the sealed crucible tests performed in the presence of a reductant (sugar) under constant argon purge were successful in duplicating the pyrolysis reactions occurring with the Tank 48H feed. Soluble anion measurements confirm that using sugar as reductant at 1X stoichiometry was successful in destroying nitrate/nitrite in the Tank 48H feed. Radioanalytical measurements indicate that {approx}75% of the starting Cs-137 is retained in the solid product. No attempts were made to analyze/measure other potential Cs-137 in the process, i.e., as possible volatile components on the inner surface of the alumina crucible/lid or as offgas escaping the sealed crucible. The collective results from these crucible scale tests on radioactive material are in good agreement with simulant testing. Crucible scale processing has been shown to duplicate the complex reactions of an actual fluidized bed steam reformer. Thus this current testing should provide a high degree of confidence that upcoming bench-scale steam reforming with radioactive Tank 48H slurry will be successful in tetraphenylborate destruction and production of sodium carbonate product.

Crawford, C

2008-07-31T23:59:59.000Z

267

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS  

DOE Green Energy (OSTI)

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising result as the levels of N are higher in the biomass fuel than in coal. Further experiments showed that biomass is twice or more effective than coal when used in a reburning process to reduce NO{sub x} emissions. Since crushing costs of biomass fuels may be prohibitive, stoker firing may be cost effective; in order simulate such a firing, future work will investigate the performance of a gasifier when fired with larger sized coal and biomass. It will be a fixed bed gasifier, and will evaluate blends, coal, and biomass. Computer simulations were performed using the PCGC-2 code supplied by BYU and modified by A&M with three mixture fractions for handling animal based biomass fuels in order to include an improved moisture model for handling wet fuels and phosphorus oxidation. Finally the results of the economic analysis show that considerable savings can be achieved with the use of biomass. In the case of higher ash and moisture biomass, the fuel cost savings will be reduced, due to increased transportation costs. A spreadsheet program was created to analyze the fuel savings for a variety of different moisture levels, ash levels, and power plant operating parameters.

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-15T23:59:59.000Z

268

A One-Dimensional (1-D) Three-Region Model for a Bubbling Fluidized-Bed Adsorber  

SciTech Connect

A general one-dimensional (1-D), three-region model for a bubbling fluidized-bed adsorber with internal heat exchangers has been developed. The model can predict the hydrodynamics of the bed and provides axial profiles for all temperatures, concentrations, and velocities. The model is computationally fast and flexible and allows for any system of adsorption and desorption reactions to be modeled, making the model applicable to any adsorption process. The model has been implemented in both gPROMS and Aspen Custom Modeler, and the behavior of the model has been verified.

Lee, Andrew; Miller, David C.

2012-01-01T23:59:59.000Z

269

Hot-gas desulfurization. II. Use of gasifier ash in a fluidized-bed process. Final report  

DOE Green Energy (OSTI)

Three gasifier coal ashes were used as reactant/sorbents in batch fluidized-beds to remove hydrogen sulfide from hot, made-up fuel gases. It is predominantly the iron oxide in the ash that reacts with and removes the hydrogen sulfide; the sulfur reappears in ferrous sulfide. Sulfided ashes were regenerated by hot, fluidizing streams of oxygen in air; the sulfur is recovered as sulfur dioxide, exclusively. Ash sorption efficiency and sulfur capacity increase and stabilize after several cycles of use. These two parameters vary directly with the iron oxide content of the ash and process temperature, but are independent of particle size in the range 0.01 - 0.02 cm. A western Kentucky No. 9 ash containing 22 weight percent iron as iron oxide sorbed 4.3 weight percent sulfur at 1200/sup 0/F with an ash sorption efficiency of 0.83 at ten percent breakthrough. A global, fluidized-bed, reaction rate model was fitted to the data and it was concluded that chemical kinetics is the controlling mechanism with a predicted activation energy of 19,600 Btu/lb mol. Iron oxide reduction and the water-gas-shift reaction were two side reactions that occurred during desulfurization. The regeneration reaction occurred very rapidly in the fluid-bed regime, and it is suspected that mass transfer is the controlling phenomenon.

Schrodt, J.T.

1981-02-01T23:59:59.000Z

270

Mineralogy and pore water chemistry of a boiler ash from a MSW fluidized-bed incinerator  

SciTech Connect

This paper presents an investigation of the mineralogy and pore water chemistry of a boiler ash sampled from a municipal solid waste fluidized-bed incinerator, subject to 18 months of dynamic leaching in a large percolation column experiment. A particular focus is on the redox behaviour of Cr(VI) in relation to metal aluminium Al{sup 0}, as chromium may represent an environmental or health hazard. The leaching behaviour and interaction between Cr(VI) and Al{sup 0} are interpreted on the basis of mineralogical evolutions observed over the 18-month period and of saturation indices calculated with the geochemical code PhreeqC and reviewed thermodynamic data. Results of mineralogical analyses show in particular the alteration of mineral phases during leaching (e.g. quartz and metal aluminium grains), while geochemical calculations suggest equilibria of percolating fluids with respect to specific mineral phases (e.g. monohydrocalcite and aluminium hydroxide). The combination of leaching data on a large scale and mineralogical analyses document the coupled leaching behaviour of aluminium and chromium, with chromium appearing in the pore fluids in its hexavalent and mobile state once metal aluminium is no longer available for chromium reduction.

Bodenan, F., E-mail: f.bodenan@brgm.f [BRGM - French Geological Survey, Environment and Processes Division, BP 36009, 3 Av. C. Guillemin, 45060 Orleans Cedex (France); Guyonnet, D.; Piantone, P.; Blanc, P. [BRGM - French Geological Survey, Environment and Processes Division, BP 36009, 3 Av. C. Guillemin, 45060 Orleans Cedex (France)

2010-07-15T23:59:59.000Z

271

Release of sulfur and chlorine during cofiring RDF and coal in an internally circulating fluidized bed  

SciTech Connect

An internally circulating fluidized bed (ICFB) was applied to investigate the behavior of chlorine and sulfur during cofiring RDF and coal. The pollutant emissions in the flue gas were measured by Fourier transform infrared (FTIR) spectrometry (Gasmet DX-3000). In the tests, the concentrations of the species CO, CO{sub 2}, HCl, and SO{sub 2} were measured online. Results indicated when cofiring RDF and char, due to the higher content of chlorine in RDF, the formation of HCl significantly increases. The concentration of SO{sub 2} is relatively low because alkaline metal in the fuel ash can absorb SO{sub 2}. The concentration of CO emission during firing pure RDF is relatively higher and fluctuates sharply. With the CaO addition, the sulfur absorption by calcium quickly increases, and the desulfurization ratio is bigger than the dechlorination ratio. The chemical equilibrium method is applied to predict the behavior of chlorine. Results show that gaseous HCl emission increases with increasing RDF fraction, and gaseous KCl and NaCl formation might occur. 35 refs., 18 figs., 2 tabs.

Xiaolin Wei; Yang Wang; Dianfu Liu; Hongzhi Sheng; Wendong Tian; Yunhan Xiao [Chinese Academy of Sciences, Beijing (China). Institute of Mechanics, and Institute of Engineering Thermophysics

2009-03-15T23:59:59.000Z

272

Pressurized Fluidized-Bed Hydroretorting of eastern oil shales. Final report, June 1992--January 1993  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in September 1987 by the US Department of Energy was to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation and upgrading, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program was divided into the following active tasks: Task 3 -- Testing of Process Improvement Concepts; Task 4 -- Beneficiation Research; Task 6 -- Environmental Data and Mitigation Analyses; and Task 9 -- Information Required for the National Environmental Policy Act. In order to accomplish all of the program objectives, tho Institute of Gas Technology (ICT), the prime contractor, worked with four other institutions: The University of Alabama/Mineral Resources Institute (MRI), the University of Alabama College of Engineering (UA), University of Kentucky Center for Applied Energy Research (UK-CAER), and Tennessee Technological University (TTU). This report presents the work performed by IGT from June 1, 1992 through January 31, 1993.

Roberts, M.J.; Mensinger, M.C.; Erekson, E.J.; Rue, D.M.; Lau, F.S. [Institute of Gas Technology, Chicago, IL (United States); Schultz, C.W.; Hatcher, W.E. [Alabama Univ., University, AL (United States). Mineral Resources Inst.; Parekh, B.K. [Kentucky Univ., Lexington, KY (United States). Center for Applied Energy Research; Bonner, W.P. [Tennessee Technological Univ., Cookeville, TN (United States)

1993-03-01T23:59:59.000Z

273

Pressurized Fluidized-Bed Hydroretorting of Eastern Oil Shales. Progress report, October--December 1988  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the 3-year program, initiated in October 1987 is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following eight tasks: Task 1, PFH Scoping Studies; Task 2, PFH Optimization Tests; Task 3, Testing of Process Improvement Concepts; Task 4, Beneficiation Research; Task 5, Operation of PFH on Beneficiated Shale; Task 6, Environmental Data and Mitigation Analyses; Task 7, Sample Procurement, Preparation, and Characterization; Task 8, Project Management and Reporting. In order to accomplish all the program objectives, the Institute of Gas Technology, the prime contractor, is working with seven other institutions; the University of Alabama/Mineral Resources Institute, Illinois Institute of Technology, the University of Michigan, the University of Nevada, Ohio State University, Tennessee Technological University and the University of Pittsburgh. This report presents the work performed during the fifth program quarter from October 1 through December 31, 1988.

Punwani, D.V.; Lau, F.S.; Knowlton, T.M. [and others

1989-02-01T23:59:59.000Z

274

Pressurized fluidized-bed hydroretorting of Eastern oil shales. Progress report, July--September 1988  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the 3-year program, is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following eight tasks: Task 1, PFH Scoping Studies; Task 2, PFH Optimization Tests; Task 3, Testing of Process Improvement Concepts; Task 4, Beneficiation Research; Task 5, Operation of PFH on Beneficiated Shale; Task 6, Environmental Data and Mitigation Analyses; Task 7, Sample Procurement, Preparation, and Characterization; Task 8, Project Management and Reporting. In order to accomplish all the program objectives, the Institute of Gas Technology, the prime contractor, is working with six other institutions; the University of Alabama/Mineral Resources Institute, Illinois Institute of Technology, the University of Michigan, Ohio State University, Tennessee Technological University and the University of Pittsburgh. This report presents the work performed during the fourth program quarter from July 1 through September 30, 1988.

Punwani, D.V.; Lau, F.S.; Knowlton, T.M.; Akin, C.; Roberts, M.J.; Findlay, J.G.; Mensinger, M.C.; Chang, I.H.; Xiong, T.Y.

1988-12-01T23:59:59.000Z

275

Pressurized Fluidized-Bed Hydroretorting of Eastern Oil Shales. Progress report, July--September 1989  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the 3-year program, initiated in October 1987 is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following eight tasks: Task 1, PFH Scoping Studies; Task 2, PFH Optimization Tests; Task 3, Testing of Process Improvement Concepts; Task 4, Beneficiation Research; Task 5, Operation of PFH on Beneficiated Shale; Task 6, Environmental Data and Mitigation Analyses; Task 7, Sample Procurement, Preparation, and Characterization; Task 8, Project Management and Reporting. In order to accomplish all the program objectives, the Institute of Gas Technology, the prime contractor, is working with seven other institutions; the University of Alabama/Mineral Resources Institute, Illinois Institute of Technology, the University of Michigan, the University of Nevada, Ohio State University, Tennessee Technological University and the University of Pittsburgh. This report presents the work performed during the eighth program quarter from July 1 through September 30, 1989.

Punwani, D.V.; Lau, F.S.; Knowlton, T.M. [and others

1989-12-01T23:59:59.000Z

276

Pressurized fluidized-bed hydroretorting of Eastern oil shales. Progress report, June--August, 1992  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the pressurized fluidized-bed hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation and upgrading, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The program is divided into the following active tasks: Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 6. environmental data and mitigation analyses; Task 8. project management and reporting; and Task 9. information required for the National Environmental Policy Act. In order to accomplish all of the program objectives, the Institute of Gas Technology (IGT), the prime contractor, is working with four other institutions: The University of Alabama/Mineral Resources Institute (MRI), the University of Alabama College of Engineering (UA), University of Kentucky Center for Applied Energy Research (UK-CAER), and Tennessee Technological University (TTU). This report presents the work performed during the program quarter from June 1, 1992 through August 31, 1992.

Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S.

1992-09-01T23:59:59.000Z

277

Pressurized fluidized-bed hydroretorting of eastern oil shales. Progress report, September 1992--November 1992  

SciTech Connect

This report presents the work performed during the program quarter from September 1, 1992 though November 30, 1992. The Institute of Gas Technology (IGT) is the prime contractor for the program extension to develop the Pressurized Fluidized-Bed Hydroretorting II system technology. Four institutions are working with IGT as subcontractors. Task achievements are discussed for the following active tasks of the program: Subtask 3.7 innovative reactor concept testing; Subtask 3.9 catalytic hydroretorting; Subtask 3.10 autocatalysis in hydroretorting; Subtask 3.11 shale oil upgrading and evaluation; Subtask 4.1.3 stirred ball mill grinding; Subtask 4.1.5 alternative technology evaluation; Subtask 4.1.6 ultrafine size separation; Subtask 4.2.1 column flotation tests; Subtask 4.4 integrated grinding and flotation; Subtask 4.7 economic analysis; Subtask 6.2.2 wastewater treatability; Subtask 6.2.3 waste management facility conceptual design; and Subtask 8 project management and reporting.

Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S.

1992-12-01T23:59:59.000Z

278

Desulfurization of fuel gases in fluidized bed gasification and hot fuel gas cleanup systems  

DOE Patents (OSTI)

A problem with the commercialization of fluidized bed gasification is that vast amounts of spent sorbent are generated if the sorbent is used on a once-through basis, especially if high sulfur coals are burned. The requirements of a sorbent for regenerative service in the FBG process are: (1) it must be capable of reducing the sulfur containing gas concentration of the FBG flue gas to within acceptable environmental standards; (2) it must not lose its reactivity on cyclic sulfidation and regeneration; (3) it must be capable of regeneration with elimination of substantially all of its sulfur content; (4) it must have good attrition resistance; and, (5) its cost must not be prohibitive. It has now been discovered that calcium silicate pellets, e.g., Portland cement type III pellets meet the criteria aforesaid. Calcium silicate removes COS and H/sub 2/S according to the reactions given to produce calcium sulfide silicate. The sulfur containing product can be regenerated using CO/sub 2/ as the regenerant. The sulfur dioxide can be conveniently reduced to sulfur with hydrogen or carbon for market or storage. The basic reactions in the process of this invention are the reactions with calcium silicate given in the patent. A convenient and inexpensive source of calcium silicate is Portland cement. Portland cement is a readily available, widely used construction meterial.

Steinberg, M.; Farber, G.; Pruzansky, J.; Yoo, H.J.; McGauley, P.

1983-08-26T23:59:59.000Z

279

Engineering systems analysis of pressurized fluidized-bed-combustion power systems  

SciTech Connect

This effort was conducted to provde supporting data for the research and development program on pressurized fluidized bed combustor (PFBC) systems being continued under the auspices of the Office of Coal Utilization of DOE. This report deals with the first phase of the effort, designated Task 1, which was scoped to be a somewhat broad review of PFBC technology and an analysis to determine its potential and sensitivity to key development needs. Background information pertaining to the application of PFBC to the market for coal-fired technology is included. The status of development is reviewed and the deficiencies in data are identified. Responses to a survey of PFBC developers are reviewed with emphasis on the high risk areas of the PFBC concept. Some of these problems are: uncertainty of life of gas turbine components; lack of demonstration of load following; and hot solids handling. Some high risk areas, such as the gas cleanup or gas turbine systems, can be relieved by reducing the severity of design conditions such as the turbine inlet temperature. Alternate turbine designs or plant configurations are also possible solutions. Analyses were performed to determine whether the advantages held by PFBC systems in cost, efficiency, and emissions would be nullified by measures taken to reduce risk. In general, the results showed that the attractive features of the PFBC could be preserved.

Graves, R.L.; Griffin, F.P.; Lackey, M.E.

1982-04-01T23:59:59.000Z

280

Indirectly heated fluidized bed biomass gasification using a latent heat ballast  

DOE Green Energy (OSTI)

The objective of this study is to improve the heating value of gas produced during gasification of biomass fuels using an indirectly heated gasifier based on latent heat ballasting. The latent heat ballast consists of lithium fluoride salt encased in tubes suspended in the reactor. The lithium fluoride has a melting point that is near the desired gasification temperature. With the ballast a single reactor operating in a cyclic mode stores energy during a combustion phase and releases it during a pyrolysis phase. Tests were carried out in a fluidized bed reactor to evaluate the concept. The time to cool the reactor during the pyrolysis phase from 1,172 K (1,650 F) to 922 K (1,200 F) increased 102% by use of the ballast system. This extended pyrolysis time allowed 33% more biomass to be gasified during a cycle. Additionally, the total fuel fraction pyrolyzed to produce useful gas increased from 74--80%. Higher heating values of 14.2 to 16.6 MJ/Nm{sup 3} (382--445 Btu/scf) on a dry basis were obtained from the ballasted gasifier.

Pletka, R.; Brown, R.; Smeenk, J. [Iowa State Univ., Ames, IA (United States). Center for Coal and the Environment

1998-12-31T23:59:59.000Z

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281

Radionuclide and contaminant immobilization in the fluidized bed steam reforming waste products  

Science Conference Proceedings (OSTI)

The goal of this chapter is to introduce the reader to the Fluidized Bed Steam Reforming (FBSR) process and resulting waste form. The first section of the chapter gives an overview of the potential need for FBSR processing in nuclear waste remediation followed by an overview of the engineering involved in the process itself. This is followed by a description of waste form production at a chemical level followed by a section describing different process streams that have undergone the FBSR process. The third section describes the resulting mineral product in terms of phases that are present and the ability of the waste form to encapsulate hazardous and radioactive wastes from several sources. Following this description is a presentation of the physical properties of the granular and monolith waste form product including and contaminant release mechanisms. The last section gives a brief summary of this chapter and includes a section on the strengths associated with this waste form and the needs for additional data and remaining questions yet to be answered. The reader is directed elsewhere for more information on other waste forms such as Cast Stone (Lockrem, 2005), Ceramicrete (Singh et al., 1997, Wagh et al., 1999) and geopolymers (Kyritsis et al., 2009; Russell et al., 2006).

Neeway, James J.; Qafoku, Nikolla; Westsik, Joseph H.; Brown, Christopher F.; Jantzen, Carol; Pierce, Eric M.

2012-05-01T23:59:59.000Z

282

Copyright ©1999 by ASMEGas Turbines for Advanced Pressurized Fluidized Bed Combustion Combined Cycles (APFBC)  

E-Print Network (OSTI)

This paper describes gas turbines from several manufacturers that, with modification, have potential for repowering existing steam plants with high efficiency advanced circulating pressurized fluidized bed combustion combined cycle (APFBC) technology. The paper discusses the issues that must be addressed by these manufacturers if they are to have units suited for entry into the APFBC market. APFBC repowering retains the continued use of existing coal-fired capacity with acceptable economy. APFBC repowering significantly improves the energy efficiency of an existing plant, the plant’s environmental performance, and reduces operating costs. Coal-fired APFBC is now under test in large scale demonstrations, and will be ready for commercial repowering installations around year 2005, so it is prudent to begin evaluating the types of APFBC-modified units that might be offered from different manufacturers. APFBC repowering has some important advantages for the power generating company owner. For example, repowering the 106 MWe output Carolina Power & Light Company’s (CP&L) L.V. Sutton steam station Unit 2 with APFBC would boost output and improve the energy efficiency.

John M. Rockey; Richard E. Weinstein

1999-01-01T23:59:59.000Z

283

Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Final report  

DOE Green Energy (OSTI)

The problem addressed by our invention is that of municipal solid waste utilization. The dimensions of the problem can be visualized by the common comparison that the average individual in America creates in five years time an amount of solid waste equivalent in weight to the Statue of Liberty. The combustible portion of the more than 11 billion tons of solid waste (including municipal solid waste) produced in the United States each year, if converted into useful energy, could provide 32 quads per year of badly needed domestic energy, or more than one-third of our annual energy consumption. Conversion efficiency and many other factors make such a production level unrealistic, but it is clear that we are dealing with a very significant potential resource. This report describes research pertaining to the co-combustion of oil shale with solid municipal wastes in a circulating fluidized bed. The oil shale adds significant fuel content and also constituents that can possible produce a useful cementitious ash.

NONE

1996-06-30T23:59:59.000Z

284

Ethanol production from dry-mill corn starch in a fluidized-bed bioreactor  

DOE Green Energy (OSTI)

The development of a high-rate process for the production of fuel ethanol from dry-mill corn starch using fluidized-bed bioreactor (FBR) technology is discussed. Experiments were conducted in a laboratory scale FBR using immobilized biocatalysts. Two ethanol production process designs were considered in this study. In the first design, simultaneous saccharification and fermentation was performed at 35 C using {kappa}-carageenan beads (1.5 mm to 1.5 mm in diameter) of co-immobilized glucoamylase and Zymomonas mobilis. For dextrin feed concentration of 100 g/L, the single-pass conversion ranged from 54% to 89%. Ethanol concentrations of 23 to 36 g/L were obtained at volumetric productivities of 9 to 15 g/L-h. No accumulation of glucose was observed, indicating that saccharification was the rate-limiting step. In the second design, saccharification and fermentation were carried out sequentially. In the first stage, solutions of 150 to 160 g/L dextrins were pumped through an immobilized glucoamylase packed column maintained at 55 C. Greater than 95% conversion was obtained at a residence time of 1 h, giving a product of 165 to 170 g glucose/L. In the second stage, these glucose solutions were fed to the FBR containing Z. mobilis immobilized in {kappa}-carageenan beads. At a residence time of 2 h, 94% conversion and ethanol concentration of 70 g/L was achieved, giving an overall productivity of 23 g/L-h.

Krishnan, M.S.; Nghiem, N.P.; Davison, B.H.

1998-08-01T23:59:59.000Z

285

Ceramic candle filter performance at the Grimethorpe (UK) Pressurized Fluidized Bed Combustor  

SciTech Connect

A pilot hot-gas particulate removal system, based on positive porous ceramic filters, has been tested on the Grimethorpe Pressurized Fluidized Bed Combustor facility. The filters are in the form of closed-ended tubes, 1.5 m long: These are generally called candles. The dust accumulates on the outside of the cradles, and is periodically removed by a pulse of air into the candle interior, which then flows outward through the candle wall in the reverse direction to the normal flow of the combustion gas. The EPRI system contained a maximum of 130 candles, which is approximately equivalent to the requirement for 7 MW(e) capacity, depending on the filter-operating parameters. The filter unit operated for a total of 860 h under PFBC conditions, of which 790 h were at defined process conditions, typically 850{degrees}C and 10 bar. The amount of gas flowing through each filter element was varied, and the time between cleaning pulses also was varied. The pressure drop through each filter element rose as the dust accumulated on the outer wall, and recovered after the cleaning pulse.

Stringer, J. (Electric Power Research Inst., Palo Alto, CA (US)); Leitch, A.J. (Electric Power Research Inst., Cowdenbeath Office, Cowdenbeath (GB))

1992-04-01T23:59:59.000Z

286

Commercialization Development of Oxygen Fired CFB for Greenhouse Gas Control  

SciTech Connect

Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic (i.e., man-made) CO{sub 2} emissions. In 2001, ALSTOM Power Inc. (ALSTOM) began a two-phase program to investigate the feasibility of various carbon capture technologies. This program was sponsored under a Cooperative Agreement from the US Department of Energy's National Energy Technology Laboratory (DOE). The first phase entailed a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen cases, representing various levels of technology development, were evaluated. Seven cases represented coal combustion in CFB type equipment. Four cases represented Integrated Gasification Combined Cycle (IGCC) systems. Two cases represented advanced Chemical Looping Combined Cycle systems. Marion, et al. reported the details of this work in 2003. One of the thirteen cases studied utilized an oxygen-fired circulating fluidized bed (CFB) boiler. In this concept, the fuel is fired with a mixture of oxygen and recirculated flue gas (mainly CO{sub 2}). This combustion process yields a flue gas containing over 80 percent (by volume) CO{sub 2}. This flue gas can be processed relatively easily to enrich the CO{sub 2} content to over 96 percent for use in enhanced oil or gas recovery (EOR or EGR) or simply dried for sequestration. The Phase I study identified the O{sub 2}-fired CFB as having a near term development potential, because it uses conventional commercial CFB technology and commercially available CO{sub 2} capture enabling technologies such as cryogenic air separation and simple rectification or distillation gas processing systems. In the long term, air separation technology advancements offer significant reductions in power requirements, which would improve plant efficiency and economics for the oxygen-fired technology. The second phase consisted of pilot-scale testing followed by a refined performance and economic evaluation of the O{sub 2} fired CFB concept. As a part of this workscope, ALSTOM modified its 3 MW{sub th} (9.9 MMBtu/hr) Multiuse Test Facility (MTF) pilot plant to operate with O{sub 2}/CO{sub 2} mixtures of up to 70 percent O{sub 2} by volume. Tests were conducted with coal and petroleum coke. The test objectives were to determine the impacts of oxygen firing on heat transfer, bed dynamics, potential agglomeration, and gaseous and particulate emissions. The test data results were used to refine the design, performance, costs, and economic models developed in Phase-I for the O{sub 2}-fired CFB with CO{sub 2} capture. Nsakala, Liljedahl, and Turek reported results from this study in 2004. ALSTOM identified several items needing further investigation in preparation for large scale demonstration of the oxygen-fired CFB concept, namely: (1) Operation and performance of the moving bed heat exchanger (MBHE) to avoid recarbonation and also for cost savings compared to the standard bubbling fluid bed heat exchanger (FBHE); (2) Performance of the back-end flash dryer absorber (FDA) for sulfur capture under high CO{sub 2}/high moisture flue gas environment using calcined limestone in the fly ash and using fresh commercial lime directly in the FDA; (3) Determination of the effect of recarbonation on fouling in the convective pass; (4) Assessment of the impact of oxygen firing on the mercury, other trace elements, and volatile organic compound (VOC) emissions; and (5) Develop a proposal-level oxygen-fired retrofit design for a relatively small existing CFB steam power plant in preparation for a large-scale demonstration of the O{sub 2} fired CFB concept. Hence, ALSTOM responded to a DOE Solicitation to address all these issues with further O{sub 2} fired MTF pilot testing and a subsequent retrofit design study of oxygen firing and CO{s

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2007-03-31T23:59:59.000Z

287

Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System  

DOE Green Energy (OSTI)

On February 14, 2002, President Bush announced the Clear Skies Initiative, a legislative proposal to control the emissions of nitrogen oxides (NO{sub x}), sulfur dioxide (SO{sub 2}), and mercury from power plants. In response to this initiative, the National Energy Technology Laboratory organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified multi-pollutant control; improved sorbents and catalysts; mercury monitoring and capture; and improved understanding of the underlying reaction chemistry occurring during combustion as the most pressing research needs related to controlling environmental emissions from fossil-fueled power plants. The Environmental Control Technology Laboratory will help meet these challenges and offer solutions for problems associated with emissions from fossil-fueled power plants. The goal of this project was to develop the capability and technology database needed to support municipal, regional, and national electric power generating facilities to improve the efficiency of operation and solve operational and environmental problems. In order to effectively provide the scientific data and the methodologies required to address these issues, the project included the following aspects: (1) Establishing an Environmental Control Technology Laboratory using a laboratory-scale, simulated fluidized-bed combustion (FBC) system; (2) Designing, constructing, and operating a bench-scale (0.6 MW{sub th}), circulating fluidized-bed combustion (CFBC) system as the main component of the Environmental Control Technology Laboratory; (3) Developing a combustion technology for co-firing municipal solid waste (MSW), agricultural waste, and refuse-derived fuel (RDF) with high sulfur coals; (4) Developing a control strategy for gaseous emissions, including NO{sub x}, SO{sub 2}, organic compounds, and heavy metals; and (5) Developing new mercury capturing sorbents and new particulate filtration technologies. Major tasks during this period of the funded project's timeframe included: (1) Conducting pretests on a laboratory-scale simulated FBC system; (2) Completing detailed design of the bench-scale CFBC system; (3) Contracting potential bidders to fabricate of the component parts of CFBC system; (4) Assembling CFBC parts and integrating system; (5) Resolving problems identified during pretests; (6) Testing with available Powder River Basin (PRB) coal and co-firing of PRB coal with first wood pallet and then chicken wastes; and (7) Tuning of CFBC load. Following construction system and start-up of this 0.6 MW CFBC system, a variety of combustion tests using a wide range of fuels (high-sulfur coals, low-rank coals, MSW, agricultural waste, and RDF) under varying conditions were performed to analyze and monitor air pollutant emissions. Data for atmospheric pollutants and the methodologies required to reduce pollutant emissions were provided. Integration with a selective catalytic reduction (SCR) slipstream unit did mimic the effect of flue gas composition, including trace metals, on the performance of the SCR catalyst to be investigated. In addition, the following activities were also conducted: (1) Developed advanced mercury oxidant and adsorption additives; (2) Performed laboratory-scale tests on oxygen-fuel combustion and chemical looping combustion; and (3) Conducted statistical analysis of mercury emissions in a full-scale CFBC system.

Wei-Ping Pan; Yan Cao; John Smith

2008-05-31T23:59:59.000Z

288

Pressurized fluidized-bed hydroretorting of Eastern oil shales oil dedusting  

SciTech Connect

This Topical Report on Shale Oil Dedusting'' presents the results of a research program conducted by the Illinois Institute of Technology (IIT, Chicago) to determine the suitability and effectiveness of the lamella electrosettler -- a novel solid-liquid separation device -- for removing fine shale particles from shale oil via the application of an electric field. The work was conducted by IIT from November 1989 through December 1990 as a subcontractor to the Institute of Gas Technology. The overall objective of the larger program was to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) Process for EasternOil Shales.'' The subtask undertaken by IIT was part of a larger task entitled Testing of Process Improvement Concepts.'' The lamella electrosettler has been shown to be an effective method for separating fine particulate (including colloidal) matter from a liquid using the application of an electric field. Using the walls of the settler as electrodes and during continuous operation, solids migrate preferentially toward one of the electrodes and become concentrated in the refuse stream. The product stream is clarified of particulates. The success of the process depends upon the physical properties of the solids and liquids being tested. A sample with a high specific conductance is not suitable for separation in the lamella electrosettler. The liquid begins to heat up under the influence of the electric field and, eventually, may short. Also, under these conditions, the particles cannot maintain a charge. The high conductivity of the shale oil samples tested rendered them unsuitable for further testing in the lamella electrosettler.

Lau, F.S. (Institute of Gas Technology, Chicago, IL (United States)); Gidaspow, D.; Jayaswal, U.; Wasan, D.T. (Illinois Inst. of Tech., Chicago, IL (United States))

1991-11-01T23:59:59.000Z

289

Pressurized fluidized-bed hydroretorting of Eastern oil shales. Annual report, June 1991--May 1992  

SciTech Connect

The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The results of the original 3-year program, which was concluded in May 1991, have been summarized in a four-volume final report published by IGT. DOE subsequently approved a 1-year extension to the program to further develop the PFH process specifically for application to beneficiated shale as feedstock. Studies have shown that beneficiated shale is the preferred feedstock for pressurized hydroretorting. The program extension is divided into the following active tasks. Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 5. operation of PFH on beneficiated shale; Task 6. environmental data and mitigation analyses; Task 7. sample procurement, preparation, and characterization; and Task 8. project management and reporting. In order to accomplish all the program objectives, the Institute of Gas Technology (IGT), the prime contractor, worked with four other institutions: the University of Alabama/Mineral Resources Institute (MRI), the University of Kentucky Center for Applied Energy Research (UK-CAER), the University of Nevada (UN) at Reno, and Tennessee Technological University (TTU). This report presents the work performed during the program extension from June 1, 1991 through May 31, 1992.

Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S. [Institute of Gas Technology, Chicago, IL (United States); Schultz, C.W. [Alabama Univ., University, AL (United States); Parekh, B.K. [Kentucky Univ., Lexington, KY (United States); Misra, M. [Nevada Univ., Reno, NV (United States); Bonner, W.P. [Tennessee Technological Univ., Cookeville, TN (United States)

1992-11-01T23:59:59.000Z

290

Characterization of a fluidized-bed combustion ash to determine potential for environmental impact. Final report  

SciTech Connect

A 440-megawatt, circulating fluidized-bed combustion (CFBC), lignite-fired power plant is planned for construction in Choctaw County north of Ackerman, Mississippi. This power plant will utilize Mississippi lignite from the first lignite mine in that state. Malcolm Pirnie, Inc., is working with the power plant developer in the current planning and permitting efforts for this proposed construction project. In order to accommodate Mississippi state regulatory agencies and meet appropriate permit requirements, Malcolm Pirnie needed to provide an indication of the characteristics of the by-products anticipated to be produced at the proposed plant. Since the Mississippi lignite is from a newly tapped mine and the CFBC technology is relatively new, Malcolm Pirnie contacted with the Energy and Environmental Research Center (EERC) to develop and perform a test plan for the production and characterization of ash similar to ash that will be eventually produced at the proposed power plant. The work performed at the EERC included two primary phases: production of by-products in a bench-scale CFBC unit using lignite provided by Malcolm Pirnie with test conditions delineated by Malcolm Pirnie to represent expected operating conditions for the full-scale plant; and an extensive characterization of the by-products produced, focusing on Mississippi regulatory requirements for leachability, with the understanding that return of the by-product to the mine site was an anticipated by-product management plan. The overall focus of this project was the environmental assessment of the by-product expected to be produced at the proposed power plant. Emphasis was placed on the leachability of potentially problematic trace elements in the by-products. The leaching research documented in this report was performed to determine trends of leachability of trace elements under leaching conditions appropriate for evaluating land disposal in monofills, such as returning the by-products to the mine site.

Hassett, D.J.; Henderson, A.K.; Pflughoeft-Hassett, D.F.; Mann, M.D.; Eylands, K.E.

1997-10-01T23:59:59.000Z

291

FLUIDIZED BED STEAM REFORMED MINERAL WASTE FORMS: CHARACTERIZATION AND DURABILITY TESTING  

SciTech Connect

Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of high sodium low activity wastes (LAW) such as those existing at the Hanford site, at the Idaho National Laboratory (INL), and the Savannah River Site (SRS). The addition of clay, charcoal, and a catalyst as co-reactants with the waste denitrates the aqueous wastes and forms a granular mineral waste form that can subsequently be made into a monolith for disposal if necessary. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage and ring structures and iron bearing spinel minerals. The mineralization occurs at moderate temperatures between 650-750 C in the presence of superheated steam. The cage and ring structured feldspathoid minerals atomically bond radionuclides like Tc-99 and Cs-137 and anions such as SO{sub 4}, I, F, and Cl. The spinel minerals stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Granular mineral waste forms were made from (1) a basic Hanford Envelope A low activity waste (LAW) simulant and (2) an acidic INL simulant commonly referred to as sodium bearing waste (SBW) in pilot scale facilities at the Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) facility in Idaho Falls, ID. The FBSR waste forms were characterized and the durability tested via ASTM C1285 (Product Consistency Test), the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP), and the Single Pass Flow Through (SPFT) test. The results of the SPFT testing and the activation energies for dissolution are discussed in this study.

Jantzen, C; Troy Lorier, T; John Pareizs, J; James Marra, J

2006-12-06T23:59:59.000Z

292

FLUIDIZED BED STEAM REFORMED MINERAL WASTE FORMS: CHARACTERIZATION AND DURABILITY TESTING  

SciTech Connect

Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of high sodium low activity wastes (LAW) such as those existing at the Hanford site, at the Idaho National Laboratory (INL), and the Savannah River Site (SRS). The addition of clay, charcoal, and a catalyst as co-reactants with the waste denitrates the aqueous wastes and forms a granular mineral waste form that can subsequently be made into a monolith for disposal if necessary. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage and ring structures and iron bearing spinel minerals. The mineralization occurs at moderate temperatures between 650-750 C in the presence of superheated steam. The cage and ring structured feldspathoid minerals atomically bond radionuclides like Tc-99 and Cs-137 and anions such as SO4, I, F, and Cl. The spinel minerals stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Granular mineral waste forms were made from (1) a basic Hanford Envelope A low-activity waste (LAW) simulant and (2) an acidic INL simulant commonly referred to as sodium bearing waste (SBW) in pilot scale facilities at the Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) facility in Idaho Falls, ID. The FBSR waste forms were characterized and the durability tested via ASTM C1285 (Product Consistency Test), the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP), and the Single Pass Flow Through (SPFT) test. The results of the SPFT testing and the activation energies for dissolution are discussed in this study.

Jantzen, C; Troy Lorier, T; John Pareizs, J; James Marra, J

2007-03-31T23:59:59.000Z

293

CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY  

DOE Green Energy (OSTI)

Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

Zhen Fan

2006-05-30T23:59:59.000Z

294

Fluidized-bed retorting of Colorado oil shale: Topical report. [None  

DOE Green Energy (OSTI)

In support of the research program in converting oil shale into useful forms of energy, the US Department of Energy is developing systems models of oil shale processing plants. These models will be used to project the most attractive combination of process alternatives and identify future direction for R and D efforts. With the objective of providing technical and economic input for such systems models, Foster Wheeler was contracted to develop conceptual designs and cost estimates for commercial scale processing plants to produce syncrude from oil shales via various routes. This topical report summarizes the conceptual design of an integrated oil shale processing plant based on fluidized bed retorting of Colorado oil shale. The plant has a nominal capacity of 50,000 barrels per operating day of syncrude product, derived from oil shale feed having a Fischer Assay of 30 gallons per ton. The scope of the plant encompasses a grassroots facility which receives run of the mine oil shale, delivers product oil to storage, and disposes of the processed spent shale. In addition to oil shale feed, the battery limits input includes raw water, electric power, and natural gas to support plant operations. Design of the individual processing units was based on non-confidential information derived from published literature sources and supplemented by input from selected process licensors. The integrated plant design is described in terms of the individual process units and plant support systems. The estimated total plant investment is similarly detailed by plant section and an estimate of the annual operating requirements and costs is provided. In addition, the process design assumptions and uncertainties are documented and recommendations for process alternatives, which could improve the overall plant economics, are discussed.

Albulescu, P.; Mazzella, G.

1987-06-01T23:59:59.000Z

295

Fluidized Bed Steam Reforming of INEEL SBW Using THORsm Mineralizing Technology  

SciTech Connect

Sodium bearing waste (SBW) disposition is one of the U.S. Department of Energy (DOE) Idaho Operation Office’s (NE-ID) and State of Idaho’s top priorities at the Idaho National Engineering and Environmental Laboratory (INEEL). Many studies have resulted in the identification of five treatment alternatives that form a short list of perhaps the most appropriate technologies for the DOE to select from. The alternatives are (a) calcination with maximum achievable control technology (MACT) upgrade, (b) steam reforming, (c) cesium ion exchange (CsIX) with immobilization, (d) direct evaporation, and (e) vitrification. Each alternative has undergone some degree of applied technical development and preliminary process design over the past four years. DOE desired further experimental data, with regard to steam reforming technology, to make informed decisions concerning selection of treatment technology for SBW. Mineralizing steam reforming technology, offered by THOR Treatment Technologies, LLC would produce a denitrated, granular mineral waste form using a high-temperature fluidized bed process. A pilot scale demonstration of the technology was performed in a 15-cm-diameter reactor vessel September 27 through October 1, 2004. The pilot scale equipment is owned by the DOE, and located at the Science and Technology Applications Research (STAR) Center in Idaho Falls, ID. Flowsheet chemistry and operational parameters were defined through a collaborative effort involving Idaho National Engineering and Environmental Laboratory, Savannah River National Laboratory (SRNL), and THOR Treatment Technologies personnel. Personnel from Science Applications International Corporation, owners of the STAR Center, operated the pilot plant. The pilot scale test was terminated as planned after achieving a total of 100 hrs of cumulative/continuous processing operation. About 230 kg of SBW surrogate were processed that resulted in about 88 kg of solid product, a mass reduction of about 62%. The process achieved about a 90% turnover of the starting bed. Samples of mineralized solid product materials were analyzed for chemical/physical properties. Results of product performance testing conducted by SRNL will be reported separately by SRNL.

Arlin L. Olson; Nicholas R. Soelberg; Douglas W. Marshall; Gary L. Anderson

2004-12-01T23:59:59.000Z

296

Experimental investigation on heat transfer and frictional characteristics of vertical upward rifled tube in supercritical CFB boiler  

SciTech Connect

Water wall design is a key issue for supercritical Circulating Fluidized Bed (CFB) boiler. On account of the good heat transfer performance, rifled tube is applied in the water wall design of a 600 MW supercritical CFB boiler in China. In order to investigate the heat transfer and frictional characteristics of the rifled tube with vertical upward flow, an in-depth experiment was conducted in the range of pressure from 12 to 30 MPa, mass flux from 230 to 1200 kg/(m{sup 2} s), and inner wall heat flux from 130 to 720 kW/m{sup 2}. The wall temperature distribution and pressure drop in the rifled tube were obtained in the experiment. The normal, enhanced and deteriorated heat transfer characteristics were also captured. In this paper, the effects of pressure, inner wall heat flux and mass flux on heat transfer characteristics are analyzed, the heat transfer mechanism and the frictional resistance performance are discussed, and the corresponding empirical correlations are presented. The experimental results show that the rifled tube can effectively prevent the occurrence of departure from nucleate boiling (DNB) and keep the tube wall temperature in a permissible range under the operating condition of supercritical CFB boiler. (author)

Yang, Dong; Pan, Jie; Zhu, Xiaojing; Bi, Qincheng; Chen, Tingkuan [State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University, Xi'an 710049 (China); Zhou, Chenn Q. [Department of Mechanical Engineering, Purdue University Calumet, Hammond, IN 46323 (United States)

2011-02-15T23:59:59.000Z

297

Nova-Scotia Power's Point Aconi plant overcomes CFB design problems to become rock of reliability  

Science Conference Proceedings (OSTI)

Point Aconi's circulating fluidized-bed boiler experienced erosion, corrosion, and fouling problems from the day it went on-line in 1993. After several frustrating years of unreliable operation, in late 1999, Nova Scotia Power discovered the right combination of engineering and fuel modifications. Today, after a switch to 80% petroleum coke and major boiler modifications, Point Aconi's output exceeds its original nameplate rating. For having the vision and fortitude to plan and execute a multi year, $20 million project to revitalize North America's first in-service utility CFB boiler, Nova Scotia Power's Point Aconi plant is the well-deserved winner of POWER magazine's 2006 Marmaduke Award for excellence in O & M. The award is named for Marmaduke Surfaceblow, the fictional marine engineer/plant troubleshooter par excellence. 10 figs. 1 tab.

Peltier, R.

2006-09-15T23:59:59.000Z

298

Technical and economic assessment of fluidized-bed-augmented compressed-air energy-storage system: system load following capability  

DOE Green Energy (OSTI)

The load-following capability of fluidized bed combustion-augmented compressed air energy storage systems was evaluated. The results are presented in two parts. The first part is an Executive Summary which provides a concise overview of all major elements of the study including the conclusions, and, second, a detailed technical report describing the part-load and load following capability of both the pressurized fluid bed combustor and the entire pressurized fluid bed combustor/compressed air energy storage system. The specific tasks in this investigation were to: define the steady-state, part-load operation of the CAES open-bed PFBC; estimate the steady-state, part-load performance of the PFBC/CAES system and evaluate any possible operational constraints; simulate the performance of the PFBC/CAES system during transient operation and assess the load following capability of the system; and establish a start-up procedure for the open-bed PFBC and evaluate the impact of this procedure. The conclusions are encouraging and indicate that the open-bed PFBC/CAES power plant should provide good part-load and transient performance, and should have no major equipment-related constraints, specifically, no major problems associated with the performance or design of either the open-end PFBC or the PFBC/CAES power plant in steady-state, part-load operation are envisioned. The open-bed PFBC/CAES power plant would have a load following capability which would be responsive to electric utility requirements for a peak-load power plant. The open-bed PFBC could be brought to full operating conditions within 15 min after routine shutdown, by employing a hot-start mode of operation. The PFBC/CAES system would be capable of rapid changes in output power (12% of design load per minute) over a wide output power range (25% to 100% of design output). (LCL)

Lessard, R.D.; Blecher, W.A.; Merrick, D.

1981-09-01T23:59:59.000Z

299

Operation of a steam hydro-gasifier in a fluidized bed reactor  

E-Print Network (OSTI)

OPERATION OF A S T E A M HYDRO-GASIFIER IN A FLUIDIZED BEDMaterial Using Self-Sustained Hydro- Gasification." [0011]the process, using a steam hydro-gasification reactor (SHR)

Park, Chan Seung; Norbeck, Joseph N.

2008-01-01T23:59:59.000Z

300

Preparation and initial characterization of fluidized bed steam reforming pure-phase standards  

SciTech Connect

Hanford is investigating the Fluidized Bed Steam Reforming (FBSR) process for their Low Activity Waste. The FBSR process offers a low-temperature continuous method by which liquid waste can be processed with the addition of clay into a sodium aluminosilicate (NAS) waste form. The NAS waste form is mainly comprised of nepheline (NaAlSiO{sub 4}), sodalite (Na{sub 8}[AlSiO{sub 4}]{sub 6}Cl{sub 2}), and nosean (Na{sub 8}[AlSiO{sub 4}]{sub 6}SO{sub 4}). Anions such as perrhenate (ReO{sub 4}{sup -}), pertechnetate (TcO{sub 4}{sup -}), and iodine (I{sup -}) are expected to replace sulfate in the nosean structure and/or chloride in the sodalite mineral structure (atomically bonded inside the aluminosilicate cages that these mineral structures possess). In the FBSR waste form, each of these phases can exist in a variety of solid solutions that differ from the idealized forms observed in single crystals in nature. The lack of understanding of the durability of these stoichiometric or idealized mineral phases complicates the ability to deconvolute the durability of the mixed phase FBSR product since it is a combination of different NAS phases. To better understand the behavior, fabrication and testing of the individual phases of the FBSR product is required. Analytical Development (AD) of the Science and Technology directorate of the Savannah River National Laboratory (SRNL) was requested to prepare the series of phase-pure standards, consisting of nepheline, nosean, and Cl, Re, and I sodalite. Once prepared, X-ray Diffraction (XRD) analyses were used to confirm the products were phase pure. These standards are being used for subsequent characterization studies consisting of the following: single-pass flow-through (SPFT) testing, development of thermodynamic data, and x-ray diffraction (XRD) calibration curves. In addition to the above mentioned phase-pure standards, AD was tasked with fabricating a mixed Tc-Re sodalite.

Missimer, D. M.; Rutherford, R. L.

2013-03-21T23:59:59.000Z

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301

Performance and economics of co-firing a coal/waste slurry in advanced fluidized-bed combustion  

DOE Green Energy (OSTI)

This study`s objective was to investigate co-firing a pressurized fluidized-bed combustor with coal and refuse-derived fuel for the production of electricity and the efficient disposal of waste. Performance evaluation of the pressurized fluidized-bed combustor (PFBC) power plant co-fired with refuse-derived fuel showed only slightly lower overall thermal efficiency than similar sized plants without waste co-firing. Capital costs and costs of electricity are within 4.2 percent and 3.2 percent, respectively, of waste-free operation. The results also indicate that there are no technology barriers to the co-firing of waste materials with coal in a PFBC power plant. The potential to produce cost-competitive electrical power and support environmentally acceptable waste disposal exists with this approach. However, as part of technology development, there remain several design and operational areas requiring data and verification before this concept can realize commercial acceptance. 3 refs., 3 figs., 4 tabs.

DeLallo, M.R.; Zaharchuk, R. [Parsons Power Group, Inc., Reading, PA (United States); Reuther, R.B.; Bonk, D.L. [USDOE Morgantown Energy Technology Center, WV (United States)

1996-09-01T23:59:59.000Z

302

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1989 Annual report, [January 1989--December 1989  

SciTech Connect

The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association`s Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

Not Available

1992-02-01T23:59:59.000Z

303

Effect of cofiring coal and biofuel with sewage sludge on alkali problems in a circulating fluidized bed boiler  

Science Conference Proceedings (OSTI)

Cofiring experiments were performed in a 12 MW circulating fluidized bed boiler. The fuel combinations were biofuel (wood+straw), coal+biofuel, coal+sewage sludge+biofuel, and sewage sludge+biofuel. Limestone or chlorine (PVC) was added in separate experiments. Effects of feed composition on bed ash and fly ash were examined. The composition of flue gas was measured, including on-line measurement of alkali chlorides. Deposits were collected on a probe simulating a superheater tube. It was found that the fuel combination, as well as addition of limestone, has little effect on the alkali fraction in bed ash, while chlorine decreases the alkali fraction in bed ash. Sewage sludge practically eliminates alkali chlorides in flue gas and deposits. Addition of enough limestone to coal and sludge for elimination of the SO{sub 2} emission does not change the effect of chlorine. Chlorine addition increases the alkali chloride in flue gas, but no chlorine was found in the deposits with sewage sludge as a cofuel. Cofiring of coal and biofuel lowers the alkali chloride concentration in the flue gas to about a third compared with that of pure biofuel. This is not affected by addition of lime or chlorine. It is concluded that aluminum compounds in coal and sludge are more important than sulfur to reduce the level of KCl in flue gas and deposits. 24 refs., 8 figs., 7 tabs.

K.O. Davidsson; L.-E. Aamand; A.-L. Elled; B. Leckner [Chalmers University of Technology, Goeteborg (Sweden). Department of Energy and Environment

2007-12-15T23:59:59.000Z

304

York County Energy Partners CFB Cogeneration Project. Annual report, [September 30, 1992--September 30, 1993  

SciTech Connect

The Department of Energy, under the Clean Coal Technology program, proposes to provide cost-shared financial assistance for the construction of a utility-scale circulating fluidized bed technology cogeneration facility by York County Energy Partners, L.P (YCEP). YCEP, a project company of ir Products and Chemicals, Inc., would design, construct and operate a 250 megawatt (gross) coal-fired cogeneration facility on a 38-acre parcel in North Codorus Township, York County, Pennsylvania. The facility would be located adjacent to the P. H. Glatfelter Company paper mill, the proposed steam host. Electricity would be delivered to Metropolitan Edison Company. The facility would demonstrate new technology designed to greatly increase energy efficiency and reduce air pollutant emissions over current generally available commercial technology which utilizes coal fuel. The facility would include a single train circulating fluidized bed boiler, a pollution control train consisting of limestone injection for reducing emissions of sulfur dioxide by greater than 92 percent, selective non-catalytic reduction for reducing emissions of nitrogen oxides, and a fabric filter (baghouse) for reducing emissions of particulates. Section II of this report provides a general description of the facility. Section III describes the site specifics associated with the facility when it was proposed to be located in West Manchester Township. After the Cooperative Agreement was signed, YCEP decided to move the proposed site to North Codorus Township. The reasons for the move and the site specifics of that site are detailed in Section IV. This section of the report also provides detailed descriptions of several key pieces of equipment. The circulating fluidized bed boiler (CFB), its design scale-up and testing is given particular emphasis.

Not Available

1994-03-01T23:59:59.000Z

305

IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 8, NO. 2, MARCH 2000 247 A Model of a Bubbling Fluidized Bed Combustor  

E-Print Network (OSTI)

and the capability of using low quality fuel, such as nonpulverized coal, mine residues and waste. Furthermore Prandoni Abstract--Fluidized bed techniques are employed in coal com- bustion power plants, because to produce gypsum). In conventional combustion chambers, the pulverized coal takes less than a second to burn

Campi, Marco

306

Modeling of the fluidized bed combustion process and NOx emissions using self-organizing maps: An application to the diagnosis of process states  

Science Conference Proceedings (OSTI)

Efforts to reduce harmful emissions and the increasing demands for combustion efficiency have generated a number of challenges for power plants. Changes in the operation of a combustion process, for example, can induce fluctuations that have unexpected ... Keywords: Artificial neural network, Energy production, Fluidized bed, K-means, Nitrogen oxide, Self-organizing map

M. Liukkonen; T. Hiltunen; E. Hälikkä; Y. Hiltunen

2011-05-01T23:59:59.000Z

307

Investigation of hydrodynamics of a dual fluidized bed biomass steam gasifier using a cold model: The effect of fluidising agent on gasification performance  

E-Print Network (OSTI)

Investigation of hydrodynamics of a dual fluidized bed biomass steam gasifier using a cold model) biomass steam gasifiers are able to produce gas with low tar and high hydrogen contents and have shown a promising potential for converting the biomass to hydrogen-rich syngas. The DFB gasifier system

Hickman, Mark

308

Effects of deposition conditions on the properties of pyrolytic carbon deposited in a fluidized bed  

Science Conference Proceedings (OSTI)

The high-density, isotropic pyrolytic carbon layer beneath the silicon carbide (IPyC) plays a key role in the irradiation performance of coated particle fuel. The IPyC layer protects the kernel from reactions with chlorine during deposition of the SiC layer, provides structural support for the SiC layer, and protects the SiC from fission products and carbon monoxide. The process conditions used by the Germans to deposit the IPyC coating produced a highly isotropic, but somewhat permeable IPyC coating. The permeability of the IPyC coating was acceptable for use with the dense German UO{sub 2} kernels, but may not be suitable when coating UCO kernels. The UCO kernels are typically more porous and thus have a larger surface area than UO{sub 2} kernels. The lower density and the higher surface area of UCO kernels could make them more susceptible to attack by HCl gas during the silicon carbide (SiC) coating process, which could result in heavy metal dispersion into the buffer and IPyC coatings and a higher level of as-manufactured SiC defects. The relationship between IPyC deposition conditions, permeability, and anisotropy must be understood and the appropriate combination of anisotropy and permeability for particle fuel containing UCO kernels selected. A reference set of processing conditions have been determined from review of historical information and results of earlier coating experiments employing 350 and 500 {micro}m UO{sub 2} kernels. It was decided that a limited study would be conducted, in which only coating gas fraction (CGF) and temperature would be varied. Coatings would be deposited at different rates and with a range of microstructures. Thickness, density, porosity and anisotropy would be measured and permeability evaluated using a chlorine leach test. The results would be used to select the best IPyC coating conditions for use with the available natural enrichment uranium carbide/uranium oxide (NUCO) kernels. The response plots from the investigation of the deposition of pyrolytic carbon in a fluidized bed graphically depict the relationships between processing parameters and coating properties. The additional figures present optical, scanning electron microscopy, and other images to highlight microstructural details. For the study, only two parameters (factors), coating gas fraction and deposition temperature, were varied. The plots reveal obvious trends and links between factors and responses. The dominant relationships determined by this study for this range of coating conditions are: (1) rate is dependent upon coating gas fraction or in other terms, reactant concentration; (2) density is controlled by deposition temperature; (3) efficiency is influenced by both CGF and temperature; (4) anisotropy is affect by CGF and temperature, however, the relationship is more complex than for other properties; (5) permeability is dependent upon deposition temperature (thus density); and (6) open porosity is affect by CGF thus is influenced by coating rate. The response plots can be used as 'maps' for the deposition process and are thus valuable for selecting coating conditions necessary to produce desired combinations of properties. The information is useful in predicting the effects of changes to processing on properties and is beneficial in optimizing the process and product properties. Although the study was limited to only two parameters, the information provides a foundation from which other aspects of the coating process can be more easily investigated.

Lowden, Richard Andrew [ORNL; Hunn, John D [ORNL; Nunn, Stephen D [ORNL; Kercher, Andrew K [ORNL; Price, Jeffery R [ORNL; Jellison Jr, Gerald Earle [ORNL

2005-09-01T23:59:59.000Z

309

Energy and environmental research emphasizing low-rank coal -- Task 3.8, Pressurized fluidized-bed combustion  

DOE Green Energy (OSTI)

The goal of the PFBC activity is to generate fundamental process information that will further the development of an economical and environmentally acceptable second-generation PFBC. The immediate objectives focus on generic issues, including the performance of sulfur sorbents, fate of alkali, and the Resource Conservation and Recovery Act (RCRA) heavy metals in PFBC. A great deal of PFBC performance relates to the chemistry of the bed and the contact between gas and solids that occurs during combustion. These factors can be studied in a suitably designed bench-scale reactor. The present studies are focusing on the emission control strategies applied in the bed, rather than in hot-gas cleaning. Emission components include alkali and heavy metals in addition to SO{sub 2}, NO{sub x}, N{sub 2}O, and CO. The report presents: a description of the pressurized fluidized-bed reactor (PFBR); a description of the alkali sampling probe; shakedown testing of the bench-scale PFBR; results from alkali sampling; results from sulfur sorbent performance tests; and results from refuse-derived fuel and lignite combustion tests.

Mann, M.D.; Henderson, A.K.; Swanson, M.L.

1995-03-01T23:59:59.000Z

310

Single Pass Flow-Through (SPFT) Test Results of Fluidized Bed Steam Reforming (FBSR) Waste Forms used for LAW Immobilization  

Science Conference Proceedings (OSTI)

Several supplemental technologies for treating and immobilizing Hanford low activity waste (LAW) are being evaluated. One such immobilization technology being considered is the Fluidized Bed Steam Reforming (FBSR) granular product. The FBSR granular product is composed of insoluble sodium aluminosilicate (NAS) feldspathoid minerals. Production of the FBSR mineral product has been demonstrated both at the industrial and laboratory scale. Single-Pass Flow-Through (SPFT) tests at various flow rates have been conducted with the granular products fabricated using these two methods. Results show that the materials exhibit a relatively low forward dissolution rate on the order of 10-3 g/(m2d) with the material made in the laboratory giving slightly higher values.

Neeway, James J.; Qafoku, Nikolla; Williams, Benjamin D.; Valenta, Michelle M.; Cordova, Elsa A.; Strandquist, Sara C.; Dage, DeNomy C.; Brown, Christopher F.

2012-03-20T23:59:59.000Z

311

Environmental data from laboratory- and bench-scale Pressurized Fluidized-Bed Hydroretorting of Eastern oil shale  

SciTech Connect

As part of a 3-year program to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) Process for Eastern oil shales, IGT conducted tests in laboratory-scale batch and continuous units as well as a 45-kg/h bench-scale unit to generate a data base for 6 Eastern shales. Data were collected during PFH processing of raw Alabama and Indiana shales and a beneficiated Indiana shale for environmental mitigation analyses. The data generated include trace element analyses of the raw feeds and spent shales, product oils, and sour waters. The sulfur compounds present in the product gas and trace components in the sour water were also determined. In addition, the leaching characteristics of the feed and residue solids were determined. The data obtained were used to evaluate the environmental impact of a shale processing plant based on the PFH process. This paper presents the environmental data obtained from bench-scale tests conducted during the program.

Mensinger, M.C.; Rue, D.M.; Roberts, M.J.

1991-01-01T23:59:59.000Z

312

Environmental data from laboratory- and bench-scale Pressurized Fluidized-Bed Hydroretorting of Eastern oil shale  

SciTech Connect

As part of a 3-year program to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) Process for Eastern oil shales, IGT conducted tests in laboratory-scale batch and continuous units as well as a 45-kg/h bench-scale unit to generate a data base for 6 Eastern shales. Data were collected during PFH processing of raw Alabama and Indiana shales and a beneficiated Indiana shale for environmental mitigation analyses. The data generated include trace element analyses of the raw feeds and spent shales, product oils, and sour waters. The sulfur compounds present in the product gas and trace components in the sour water were also determined. In addition, the leaching characteristics of the feed and residue solids were determined. The data obtained were used to evaluate the environmental impact of a shale processing plant based on the PFH process. This paper presents the environmental data obtained from bench-scale tests conducted during the program.

Mensinger, M.C.; Rue, D.M.; Roberts, M.J.

1991-12-31T23:59:59.000Z

313

Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system: Topical report, Process analysis, FY 1983  

Science Conference Proceedings (OSTI)

KRW Energy Systems, Inc., is engaged in the continuing development of a pressurized, fluidized-bed gasification process at its Waltz Mill Site in Madison, Pennsylvania. The overall objective of the program is to demonstrate the viability of the KRW process for the environmentally-acceptable production of low- and medium-Btu fuel gas from a variety of fossilized carbonaceous feedstocks and industrial fuels. This report presents process analysis of the 24 ton-per-day Process Development Unit (PDU) operations and is a continuation of the process analysis work performed in 1980 and 1981. Included is work performed on PDU process data; gasification; char-ash separation; ash agglomeration; fines carryover, recycle, and consumption; deposit formation; materials; and environmental, health, and safety issues. 63 figs., 43 tabs.

None

1987-07-31T23:59:59.000Z

314

Design and demonstration of an immobilized-cell fluidized-bed reactor for the efficient production of ethanol  

DOE Green Energy (OSTI)

Initial studies have been carried out using a 4 inch ID fluidized bed reactor (FBR). This medium scale FBR was designed for scale-up. Present performance was compared with results from experiments using smaller FBRs. On-line and off-line measurement systems are also described. Zymomonas mobilis was immobilized in {kappa}-carrageenan at cell loadings of 15--50 g (dry weight) L{sup {minus}1}. The system is designed for determining optimal operation with high conversion and productivity for a variety of conditions including feedstocks, temperature, flow rate, and column sizes (from 2 to 5 meters tall). The demonstration used non-sterile feedstocks containing either industrial (light steep water) or synthetic nutrients and dextrose.

Webb, O.F.; Scott, T.C.; Davison, B.H.; Scott, C.D.

1994-06-01T23:59:59.000Z

315

Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery  

Science Conference Proceedings (OSTI)

In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B. [Kongju National University, Kong Ju (Republic of Korea). Dept. for Mechanical Engineering

2008-07-01T23:59:59.000Z

316

Modeling scaleup effects on a small pilot-scale fluidized-bed reactor for fuel ethanol production  

DOE Green Energy (OSTI)

Domestic ethanol use and production are presently undergoing significant increases along with planning and construction of new production facilities. Significant efforts are ongoing to reduce ethanol production costs by investigating new inexpensive feedstocks (woody biomass) and by reducing capital and energy costs through process improvements. A key element in the development of advanced bioreactor systems capable of very high conversion rates is the retention of high biocatalyst concentrations within the bioreactor and a reaction environment that ensures intimate contact between substrate and biocatalyst. One very effective method is to use an immobilized biocatalyst that can be placed into a reaction environment that provides effective mass transport, such as a fluidized bed. Mathematical descriptions are needed based on fundamental principles and accepted correlations that describe important physical phenomena. We describe refinements and semi-quantitatively extend the predictive model of Petersen and Davison to a multiphase fluidized-bed reactor (FBR) that was scaled-up for ethanol production. Axial concentration profiles were evaluated by solving coupled differential equations for glucose and carbon dioxide. The pilot-scale FBR (2 to 5 m tall, 10.2-cm ID, and 23,000 L month{sup -1} capacity) was scaled up from bench-scale reactors (91 to 224 cm long, 2.54 to 3.81 cm ID, and 400 to 2,300 L month{sup -1} capacity). Significant improvements in volumetric productivites (50 to 200 g EtOH h{sup -1} L{sup -1} compared with 40 to 110 for bench-scale experiments and 2 to 10 for reported industrial benchmarks) and good operability were demonstrated.

Webb, O.F.; Davison, B.H.; Scott, T.C.

1995-09-01T23:59:59.000Z

317

DURABILITY TESTING OF FLUIDIZED BED STEAM REFORMER WASTE FORMS FOR SODIUM BEARING WASTE AT IDAHO NATIONAL LABORATORY  

SciTech Connect

Fluidized Bed Steam Reforming (FBSR) processing of Sodium Bearing Waste simulants was performed in December 2006 by THOR{sup sm} Treatment Technologies LLC (TTT) The testing was performed at the Hazen Research Inc. (HRI) pilot plant facilities in Golden, CO. FBSR products from these pilot tests on simulated waste representative of the SBW at the Idaho Nuclear Technology and Engineering Center (INTEC) were subsequently transferred to the Savannah River National Laboratory (SRNL) for characterization and leach testing. Four as-received Denitration and Mineralization Reformer (DMR) granular/powder samples and four High Temperature Filter (HTF) powder samples were received by SRNL. FBSR DMR samples had been taken from the ''active'' bed, while the HTF samples were the fines collected as carryover from the DMR. The process operated at high fluidizing velocities during the mineralization test such that nearly all of the product collected was from the HTF. Active bed samples were collected from the DMR to monitor bed particle size distribution. Characterization of these crystalline powder samples shows that they are primarily Al, Na and Si, with > 1 wt% Ca, Fe and K. The DMR samples contained less than 1 wt% carbon and the HTF samples ranged from 13 to 26 wt% carbon. X-ray diffraction analyses show that the DMR samples contained significant quantities of the Al{sub 2}O{sub 3} startup bed. The DMR samples became progressively lower in starting bed alumina with major Na/Al/Si crystalline phases (nepheline and sodium aluminosilicate) present as cumulative bed turnover occurred but 100% bed turnover was not achieved. The HTF samples also contained these major crystalline phases. Durability testing of the DMR and HTF samples using the ASTM C1285 Product Consistency Test (PCT) 7-day leach test at 90 C was performed along with several reference glass samples. Comparison of the normalized leach rates for the various DMR and HTF components was made with the reference glasses and the Low Activity Waste (LAW) specification for the Hanford Waste Treatment and Vitrification Plant (WTP). Normalized releases from the DMR and HTF samples were all less than 1 g/m{sup 2}. For comparison, normalized release from the High-Level Waste (HLW) benchmark Environmental Assessment (EA) glass for Si, Li, Na and B ranges from 2 to 8 g/m{sup 2}. The normalized release specification for LAW glass for the Hanford WTP is 2 g/m{sup 2}. The Toxicity Characteristic Leach Test (TCLP) was performed on DMR and HTF as received samples and the tests showed that these products meet the criteria for the EPA RCRA Universal Treatment Standards for all of the constituents contained in the starting simulants such as Cr, Pb and Hg (RCRA characteristically hazardous metals) and Ni and Zn (RCRA metals required for listed wastes).

Crawford, C; Carol Jantzen, C

2007-08-27T23:59:59.000Z

318

Technical and economic assessment of fluidized bed augmented compressed air energy-storage system. Volume II. Introduction and technology assessment  

DOE Green Energy (OSTI)

The results are described of a study subcontracted by PNL to the United Technologies Research Center on the engineering feasibility and economics of a CAES concept which uses a coal fired, fluidized bed combustor (FBC) to heat the air being returned from storage during the power production cycle. By burning coal instead of fuel oil, the CAES/FBC concept can completely eliminate the dependence of compressed air energy storage on petroleum fuels. The results of this assessment effort are presented in three volumes. Volume II presents a discussion of program background and an in-depth coverage of both fluid bed combustion and turbomachinery technology pertinent to their application in a CAES power plant system. The CAES/FBC concept appears technically feasible and economically competitive with conventional CAES. However, significant advancement is required in FBC technology before serious commercial commitment to CAES/FBC can be realized. At present, other elements of DOE, industrial groups, and other countries are performing the required R and D for advancement of FBC technology. The CAES/FBC will be reevaluated at a later date when FBC technology has matured and many of the concerns now plaguing FBC are resolved. (LCL)

Giramonti, A.J.; Lessard, R.D.; Merrick, D.; Hobson, M.J.

1981-09-01T23:59:59.000Z

319

Attrition Resistant Fluidizable Reforming Catalyst - Energy ...  

... water gas shift and gasification reactions on feedstock in a fluidized bed reactor, comprising: fabricating the ceramic support particle, ...

320

The O{sub 2}-enriched air gasification of coal, plastics and wood in a fluidized bed reactor  

Science Conference Proceedings (OSTI)

Highlights: Black-Right-Pointing-Pointer The effect of the O{sub 2} in the gasification stream of a BFB gasifier has been studied. Black-Right-Pointing-Pointer Main advantage of the O{sub 2}-enriched air is the increasing of the bed temperature. Black-Right-Pointing-Pointer No remarkable effects on tar reduction. Decreasing of recognized PAHs. Black-Right-Pointing-Pointer Gasification reactions completed inside the dense bed and splashing zone. Black-Right-Pointing-Pointer Polycondensation reactions occur mainly in the freeboard region. - Abstract: The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

Mastellone, Maria Laura, E-mail: mlaura.mastellone@unina2.it [Department of Environmental Sciences-Second University of Naples, Via Vivaldi, 43 81100 Caserta (Italy); Zaccariello, Lucio; Santoro, Donato; Arena, Umberto [Department of Environmental Sciences-Second University of Naples, Via Vivaldi, 43 81100 Caserta (Italy)

2012-04-15T23:59:59.000Z

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321

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

SciTech Connect

The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences, Foster Wheeler Energy Services, Inc., Parsons Energy and Chemicals Group, Inc., and Cofiring Alternatives. During this reporting period, work focused on completing the biofuel characterization and the design of the conceptual fluidized bed system.

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

2001-07-13T23:59:59.000Z

322

Economic Evaluation of By-Product Power/Co-Generation Systems for Industrial Plants with Fluidized-Bed Coal Burning Facilities  

E-Print Network (OSTI)

Economic analysis of the construction and operation of by-product electric power and steam/power cogeneration systems in coal fired fluidized-bed steam cycles, located at individual industrial sites analyzed by the author, is being presented. The plants analyzed employ fluidized bed boilers for generation of steam for process and building/heating/cooling demands, in conjunction with electric power co-generation. Results of the analysis are presented, using life cycle costs and investment payback periods, pinpointing the areas, type and magnitude of costs which should be considered in the selection of combustors or systems. Capital and operating costs, and recognized technical and economic barriers are also presented and their effects indicated. Life cycle cost of each of the alternatives analyzed are compared and the expected payback periods for the different size FBC plants and for different annual average production levels are discussed.

Mesko, J. E.

1980-01-01T23:59:59.000Z

323

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

SciTech Connect

The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences, Foster Wheeler Energy Services, Inc., Parsons Energy and Chemicals Group, Inc., and Cofiring Alternatives. During this reporting period, work focused on completing the biofuel characterization and the design of the conceptual fluidized bed system.

Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

2001-07-13T23:59:59.000Z

324

High-temperature-staged fluidized-bed combustion (HITS), bench scale experimental test program conducted during 1980. Final report  

Science Conference Proceedings (OSTI)

An experimental program was conducted to evaluate the process feasibility of the first stage of the HITS two-stage coal combustion system. Tests were run in a small (12-in. ID) fluidized bed facility at the Energy Engineering Laboratory, Aerojet Energy Conversion Company, Sacramento, California. The first stage reactor was run with low (0.70%) and high (4.06%) sulfur coals with ash fusion temperatures of 2450/sup 0/ and 2220/sup 0/F, respectively. Limestone was used to scavenge the sulfur. The produced low-Btu gas was burned in a combustor. Bed temperature and inlet gas percent oxygen were varied in the course of testing. Key results are summarized as follows: the process was stable and readily controllable, and generated a free-flowing char product using coals with low (2220/sup 0/F) and high (2450/sup 0/F) ash fusion temperatures at bed temperatures of at least 1700/sup 0/ and 1800/sup 0/F, respectively; the gaseous product was found to have a total heating value of about 120 Btu/SCF at 1350/sup 0/F, and the practicality of cleaning the hot product gas and delivering it to the combustor was demonstrated; sulfur capture efficiencies above 80% were demonstrated for both low and high sulfur coals with a calcium/sulfur mole ratio of approximately two; gasification rates of about 5,000 SCF/ft/sup 2/-hr were obtained for coal input rates ranging from 40 to 135 lbm/hr, as required to maintain the desired bed temperatures; and the gaseous product yielded combustion temperatures in excess of 3000/sup 0/F when burned with preheated (900/sup 0/F) air. The above test results support the promise of the HITS system to provide a practical means of converting high sulfur coal to a clean gas for industrial applications. Sulfur capture, gas heating value, and gas production rate are all in the range required for an effective system. Planning is underway for additional testing of the system in the 12-in. fluid bed facility, including demonstration of the second stage char burnup reactor.

Anderson, R E; Jassowski, D M; Newton, R A; Rudnicki, M L

1981-04-01T23:59:59.000Z

325

Can fluid-bed take on p-c units in the 250- to 400-MW range  

Science Conference Proceedings (OSTI)

This article is a comparison of the state of fluid-bed design with commercial pulverized coal fossil-fuel power plants. With successful operation of several units in the 100- to 200-MW range, designers have set their sights on a doubling of unit capacity. To compete with p-c units, however, comparable gains in efficiency, operability, environmental performance, and cost are necessary, too. In a decade or so, circulating fluidized-bed (CFB) boilers and bubbling-bed units have progressed from industrial-sized curiosities to several 150-200-MW single units operating today. A 250-MW CFB unit is being installed in France for startup in 1995, a 225-MW unit is being designed for installation as part of the US DOE Clean Coal Technology Demonstration program, two 230-MW units are slated to start up in Poland in 1995, and a 350-MW bubbling-bed unit is under construction in Japan. Thus, fluid-bed technology is poised to compete with pulverized-coal (p-c)-fired units for utility-scale applications. But size isn't everything. To fully compete, CFB designers have to consider thermal efficiency, environmental performance, operability, fuel flexibility, cost, and a host of other factors.

Makansi, J.

1993-09-01T23:59:59.000Z

326

Co-firing a pressurized fluidized-bed combustion system with coal and refuse derived fuels and/or sludges. Task 16  

Science Conference Proceedings (OSTI)

The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal waste. Leading this approach, the atmospheric fluidized-bed combustor (AFBC) has demonstrated its commercial acceptance in the utility market as a reliable source of power burning a variety of waste and alternative fuels. The fluidized bed, with its stability of combustion, reduces the amount of thermochemical transients and provides for easier process control. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economic feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), tire-derived fuel (TDF), sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

DeLallo, M.; Zaharchuk, R.

1994-01-01T23:59:59.000Z

327

Method and apparatus for gasifying with a fluidized bed gasifier having integrated pretreating facilities  

SciTech Connect

An integral gasifier including a pretreater section and a gasifier section separated by a distribution grid is defined by a single vessel. The pretreater section pretreats coal or other carbon-containing material to be gasified to prevent caking and agglomeration of the coal in the gasifier. The level of the coal bed of the pretreater section and thus the holding or residence time in said bed is selectively regulated by the amount of pretreated coal which is lifted up a lift pipe into the gasifier section. Thus, the holding time in the pretreater section can be varied according to the amount of pretreat necessary for the particular coal to be gasified.

Rice, Louis F. (Arcadia, CA)

1981-01-01T23:59:59.000Z

328

Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System  

NLE Websites -- All DOE Office Websites (Extended Search)

EstablishmEnt EstablishmEnt of an EnvironmEntal Control tEChnology laboratory with a CirCulating fluidizEd-bEd Combustion systEm Description In response to President Bush's Clear Skies Initiative in 2002-a legislative proposal to control the emissions of nitrogen oxides (NO x ), sulfur dioxide (SO 2 ), and mercury (Hg) from power plants-the National Energy Technology Laboratory (NETL) organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified four high- priority research needs for controlling emissions from fossil-fueled power plants: multipollutant control, improved sorbents and catalysts, mercury monitoring and capture, and an improved understanding of the underlying combustion chemistry.

329

Distribution of bed material in a Horizontal Circulating Fluidised Bed boiler.  

E-Print Network (OSTI)

??A conventional circulating fluidised bed (CFB) boiler has a limitation due to the height of the furnace, when implemented in smaller industrial facilities. The design… (more)

Ekvall, Thomas

2011-01-01T23:59:59.000Z

330

Technical and economic assessment of fluidized-bed-augmented compressed-air energy-storage system. Volume I. Executive summary  

DOE Green Energy (OSTI)

An energy storage system which could be attractive for future electric utility peak-load applications is a modified gas turbine power system utilizing underground storage of very high pressure air. The compressed air energy storage (CAES) concept involves using off-peak electricity generated from indigenous coal or nuclear sources to compress air, storing the air in large underground facilities, and withdrawing the air during peak-load periods when it would be heated by combustion and expanded through gas turbines to generate power. The attractiveness of the CAES concept is based upon its potential to supply competitively priced peaking energy, to reduce peak-load power plant dependence on petroleum-based fuels, and to provide a means for leveling the utility system load demand. Therefore, a technical and economic assessment of coal-fired fluidized bed (FBC) combustor/compressed air energy storage (FBC/CAES) systems was performed and is described. The conclusions drawn from the FBC/CAES study program are encouraging. They indicate that pressurized FBC/CAES power plants should be technologically feasible, provide good performance, and be economically competitive. Specifically, it is concluded that: coal-fired FBC/CAES systems should be technically feasible in the near future and potentially attractive for peak-load power generation; and an open-bed PFBC/CAES configuration would provide the best candidate for early commercialization. It has relatively low risk combined with moderate cost and reasonable round-trip heat rate. It also has the potential for future growth options which tend to reduce costs and lower fuel consumption.

Giramonti, A.J.; Lessard, R.D.; Merrick, D.; Hobson, M.J.

1981-09-01T23:59:59.000Z

331

Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Second quarterly report ending March 31, 1995  

DOE Green Energy (OSTI)

The Project Description lists and describes six tasks, three of which are virtually complete, with three others underway. A summary of progress on each task follows. Task 1: Development of a Detailed Test Plan. This task is complete. Task 2: Preparation of Test Equipment. This task is complete. Two test units (a six-inch internal diameter and a fifteen-inch internal diameter unit) were prepared and used as described under Task 4. Task 3: Obtain test materials. The required amounts of oil shale and pelletized municipal solid waste have been obtained, tested, and found to be suitable. We have obtained an adequate quantity of a pelletized ``standard`` MSW from BEPR/BFI, Eden Prairie, MN. For test purposes, we synthesized the desired ``worst probable case`` of MSW by the addition of sulfur and chlorine to reach the sulfur and chlorine levels characteristic of such waste. Task 4: Execute Feasibility Demonstration Program. The fluidized bed tests associated with the program have been completed. Analysis of the results is continuing. Testing of the waste stream material generated from these runs will begin about 6 April to evaluate its possible use as cement for specific applications. Information on the technical feasibility of the invention as indicated by the fluid bed test program is included as Attachment A. The results demonstrate that the process is technically feasible. Task 5: Data Analysis. This task is beginning. Task 6: Project Management, Reporting, and Necessary Liaison Activities. Those portions of this task associated with work done on Tasks 1 through 4 have been completed. This task will continue throughout the period of the study. In summary, work is proceeding within budget. No serious problems in the next scheduled tasks are foreseen.

NONE

1995-04-01T23:59:59.000Z

332

Testing fluidized bed incinerators for energy-efficient operation for the Southtowns Sewage Treatment Agency. Final report  

DOE Green Energy (OSTI)

Two methods for improving the energy efficiency of fluidized bed sludge incinerators were evaluated. The first method used paper pulp and polymer as conditioning agents for municipal sludge instead of lime and ferric chloride. Automatic control of the incinerator was the second method evaluated for energy savings. To evaluate the use of paper pulp and polymer as conditioning agents, varying quantities of paper pulp were added to the liquid sludge to determine the optimal sludge-to-paper pulp ratio. The effect of the paper pulp and polymer-conditioned sludge on plant operations also was evaluated. When compared to sludge conditioned with lime and ferric chloride, the paper pulp and polymer-conditioned sludge had similar cake release and feed characteristics, higher BTU values for the dry sludge solids, required less auxiliary fuel for incineration, and generated less ash for disposal. The paper pulp and polymer did not have any appreciable negative effects on the operation of the wastewater treatment plant. It was estimated that processing and incinerating the sludge conditioned with paper pulp and polymer resulted in a cost savings of up to $91.73 per dry ton of activated sludge solids. To evaluate the effect of automatic control, all the incinerator operating parameters including air flow rates, fuel oil feed rates, and sludge feed rates, were automatically monitored and controlled to minimize auxiliary fuel oil use and to keep the incinerator running at optimal conditions. Although effective, the estimated cost savings for automatic control of the incinerator were small.

NONE

1996-01-01T23:59:59.000Z

333

Pressurized fluidized-bed hydroretorting of eastern oil shales. [Estimation of the cost of beneficiating Alabama shale  

SciTech Connect

This report presents the work performed during the program quarter from September 1, 1992 though November 30, 1992. The Institute of Gas Technology (IGT) is the prime contractor for the program extension to develop the Pressurized Fluidized-Bed Hydroretorting II system technology. Four institutions are working with IGT as subcontractors. Task achievements are discussed for the following active tasks of the program: Subtask 3.7 innovative reactor concept testing; Subtask 3.9 catalytic hydroretorting; Subtask 3.10 autocatalysis in hydroretorting; Subtask 3.11 shale oil upgrading and evaluation; Subtask 4.1.3 stirred ball mill grinding; Subtask 4.1.5 alternative technology evaluation; Subtask 4.1.6 ultrafine size separation; Subtask 4.2.1 column flotation tests; Subtask 4.4 integrated grinding and flotation; Subtask 4.7 economic analysis; Subtask 6.2.2 wastewater treatability; Subtask 6.2.3 waste management facility conceptual design; and Subtask 8 project management and reporting.

Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S.

1992-12-01T23:59:59.000Z

334

Environmental assessment of the atlas bio-energy waste wood fluidized bed gasification power plant. Final report  

DOE Green Energy (OSTI)

The Atlas Bio-Energy Corporation is proposing to develop and operate a 3 MW power plant in Brooklyn, New York that will produce electricity by gasification of waste wood and combustion of the produced low-Btu gas in a conventional package steam boiler coupled to a steam-electric generator. The objectives of this project were to assist Atlas in addressing the environmental permit requirements for the proposed power plant and to evaluate the environmental and economic impacts of the project compared to more conventional small power plants. The project`s goal was to help promote the commercialization of biomass gasification as an environmentally acceptable and economically attractive alternative to conventional wood combustion. The specific components of this research included: (1) Development of a permitting strategy plan; (2) Characterization of New York City waste wood; (3) Characterization of fluidized bed gasifier/boiler emissions; (4) Performance of an environmental impact analysis; (5) Preparation of an economic evaluation; and (6) Discussion of operational and maintenance concerns. The project is being performed in two phases. Phase I, which is the subject of this report, involves the environmental permitting and environmental/economic assessment of the project. Pending NYSERDA participation, Phase II will include development and implementation of a demonstration program to evaluate the environmental and economic impacts of the full-scale gasification project.

Holzman, M.I.

1995-08-01T23:59:59.000Z

335

Secondary Waste Form Screening Test Results—THOR® Fluidized Bed Steam Reforming Product in a Geopolymer Matrix  

SciTech Connect

Screening tests are being conducted to evaluate waste forms for immobilizing secondary liquid wastes from the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Plans are underway to add a stabilization treatment unit to the Effluent Treatment Facility to provide the needed capacity for treating these wastes from WTP. The current baseline is to use a Cast Stone cementitious waste form to solidify the wastes. Through a literature survey, DuraLith alkali-aluminosilicate geopolymer, fluidized-bed steam reformation (FBSR) granular product encapsulated in a geopolymer matrix, and a Ceramicrete phosphate-bonded ceramic were identified both as candidate waste forms and alternatives to the baseline. These waste forms have been shown to meet waste disposal acceptance criteria, including compressive strength and universal treatment standards for Resource Conservation and Recovery Act (RCRA) metals (as measured by the toxicity characteristic leaching procedure [TCLP]). Thus, these non-cementitious waste forms should also be acceptable for land disposal. Information is needed on all four waste forms with respect to their capability to minimize the release of technetium. Technetium is a radionuclide predicted to be in the secondary liquid wastes in small quantities, but the Integrated Disposal Facility (IDF) risk assessment analyses show that technetium, even at low mass, produces the largest contribution to the estimated IDF disposal impacts to groundwater.

Pires, Richard P.; Westsik, Joseph H.; Serne, R. Jeffrey; Mattigod, Shas V.; Golovich, Elizabeth C.; Valenta, Michelle M.; Parker, Kent E.

2011-07-14T23:59:59.000Z

336

AFBC (atmospheric fluidized-bed combustion) conversion at Northern States Power Company: Volume 1, Project origins: Final report  

SciTech Connect

This is the first volume in a series of four reports detailing the conversion of Northern States Power Company's (NSP) Black Dog unit 2 from pulverized-coal firing to atmospheric fluidized-bed combustion (AFBC). This particular report describes the important events and decisions that led to NSP's selection of its Black Dog unit 2 for conversion to AFBC, and it provides an overview of AFBC technology and a discussion of the AFBC conversion market. The purpose of these reports is to disseminate the information gathered during the Black Dog AFBC Conversion Project to utilities evaluating the technical feasibility and cost effectiveness of converting units within their systems from pulverized-coal firing to AFBC. To this end, each volume in this series of reports presents material about a different aspect of the Black Dog project. Volume 2 - Unit Design describes the design of the new AFBC system and the important decisions that led to its final configuration; Volume 3 - Unit Demolition describes the major activities that occurred during the demolition and relocation phase; and Volume 4 - Unit Construction describes the major activities that occurred during the construction phase of the project. 17 refs., 9 figs., 12 tabs.

deBrun Duffy, J.; Hinrichsen, D.

1987-11-01T23:59:59.000Z

337

Production of ethanol from starch by co-immobilized Zymomonas mobilis -- Glucoamylase in a fluidized-bed reactor  

DOE Green Energy (OSTI)

The production of ethanol from starch was studied in a fluidized-bed reactor (FBR) using co-immobilized Zymomonas mobilis and glucoamylase. The FBR was a glass column of 2.54 cm in diameter and 120 cm in length. The Z. mobilis and glucoamylase were co-immobilized within small uniform beads (1.2 to 2.5 mm diameter) of {kappa}-carrageenan. The substrate for ethanol production was a soluble starch. Light steep water was used as the complex nutrient source. The experiments were performed at 35 C and pH range 4.0 to 5.5. The substrate concentrations ranged from 40 to 185 g/L and the feed rates from 10 to 37 mL/min. Under relaxed sterility conditions, the FBR was successfully operated for a period of 22 days, during which no contamination or structural failure of the biocatalyst beads was observed. Maximum volumetric productivity of 38 g ethanol/L-h, which was 76% of the theoretical value, was obtained. Typical ethanol volumetric productivity was in the range of 15 to 20 g/L-h. The average yield was 0.51 g ethanol/g substrate consumed, which was 90% of the theoretical yield. Very low levels of glucose were observed in the reactor, indicating that starch hydrolysis was the rate-limiting step.

Sun, M.Y.; Davison, B.H.; Bienkowski, P.R. [Oak Ridge National Lab., TN (United States). Bioprocessing Research and Development Center]|[Univ. of Tennessee, Knoxville, TN (United States). Dept. of Chemical Engineering; Nghiem, N.P.; Webb, O. [Oak Ridge National Lab., TN (United States). Bioprocessing Research and Development Center

1997-08-01T23:59:59.000Z

338

Bench-Scale Development of Fluidized-Bed Spray-Dried Sorbents  

SciTech Connect

Successful development of regenerable mixed-metal oxide sorbents for removal of reduced sulfur species (such as H{sub 2}S and COS) from coal-derived fuel gas streams at high=temperature, high-pressure (HTHP) conditions is a key to commercialization of the integrated-gasification-combined-cycle (IGCC) power systems. Among the various available coal-to-electricity pathways, IGCC power plants have the most potential with high thermal efficiency, simple system configuration, low emissions of SO{sub 2}, NO{sub x} and other contaminants, modular design, and low capital cost. Due to these advantages, the power plants of the 21st century are projected to utilize IGCC technology worldwide. Sorbents developed for sulfur removal are primarily zinc oxide-based inorganic materials, because of their ability to reduce fuel gas sulfur level to a few parts-per-million (ppm). This project extends the prior work on the development of fluidizable zinc titanate particles using a spray-drying technique to impart high reactivity and attrition resistance. Specific objectives are to develop highly reactive and attrition-resistant zinc titanate sorbents in 40- to 150-{mu}m particle size range for transport reactor applications using semicommercial- to full commercial-scale spray dryers, to transfer sorbent production technology to private sector, and to provide technical support for Sierra Pacific`s Clean Coal Technology Demonstration plant and METC`s hot-gas desulfurization process development unit (PDU), both employing a transport reactor system.

Gupta, R.P.; Turk, B.S.; Gangwal, S.K. [Research Triangle Inst., Research Triangle Park, NC (United States)

1996-12-31T23:59:59.000Z

339

Pressurized fluidized-bed hydroretorting of Eastern oil shales -- Sulfur control  

Science Conference Proceedings (OSTI)

This topical report on Sulfur Control'' presents the results of work conducted by the Institute of Gas Technology (IGT), the Illinois Institute of Technology (IIT), and the Ohio State University (OSU) to develop three novel approaches for desulfurization that have shown good potential with coal and could be cost-effective for oil shales. These are (1) In-Bed Sulfur Capture using different sorbents (IGT), (2) Electrostatic Desulfurization (IIT), and (3) Microbial Desulfurization and Denitrification (OSU and IGT). The objective of the task on In-Bed Sulfur Capture was to determine the effectiveness of different sorbents (that is, limestone, calcined limestone, dolomite, and siderite) for capturing sulfur (as H{sub 2}S) in the reactor during hydroretorting. The objective of the task on Electrostatic Desulfurization was to determine the operating conditions necessary to achieve a high degree of sulfur removal and kerogen recovery in IIT's electrostatic separator. The objectives of the task on Microbial Desulfurization and Denitrification were to (1) isolate microbial cultures and evaluate their ability to desulfurize and denitrify shale, (2) conduct laboratory-scale batch and continuous tests to improve and enhance microbial removal of these components, and (3) determine the effects of processing parameters, such as shale slurry concentration, solids settling characteristics, agitation rate, and pH on the process.

Roberts, M.J.; Abbasian, J.; Akin, C.; Lau, F.S.; Maka, A.; Mensinger, M.C.; Punwani, D.V.; Rue, D.M. (Institute of Gas Technology, Chicago, IL (United States)); Gidaspow, D.; Gupta, R.; Wasan, D.T. (Illinois Inst. of Tech., Chicago, IL (United States)); Pfister, R.M.: Krieger, E.J. (Ohio State Univ., Columbus, OH (United States))

1992-05-01T23:59:59.000Z

340

Second-generation pressurized fluidized bed combustion cold flow model tests of Phase 2 carbonizer  

SciTech Connect

Under US Department of Energy Contract DE-AC21-86MC21023, Foster Wheeler Development Corporation (FWDC) is developing a second-generation pressurized fulidized bed (PFB) combustion system. The second-generation system is an improvement over first-generation pressurized systems because higher gas turbine inlet temperatures, and thus greater system efficiencies can be achieved. In first-generation systems, the gas turbine operates at temperatures lower than those in the PFB combusting bed, with the latter being limited to approximately 1600{degree}F to control alkali release/gas turbine hot corrosion. The second-generation system overcomes this temperature restriction by including a carbonizer and a topping combustor in the system. The carbonizer is a PFB combustion unit that converts coal to a low-Btu fuel gas and char. The char is transferred to a PFB combustor (PFBC), where it is burned. The flue gas from the PFBC and the fuel gas from the carbonizer go to the topping combustor, where the fuel gas is burned and gas turbine inlet temperatures in excess of 2100{degree}F are generated. The PFBC can be operated with or without coal fed along with the char. Steam is generated in the PFBC, and additional coal fed to the PFBC with the char will result in more steam generation. However, excess air must be kept at a level sufficient to support combustion of the fuel gas in the topping combustor.

Shenker, J.

1991-07-01T23:59:59.000Z

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341

Pulsed atmospheric fluidized bed combustion. Technical progress report, April--June 1995  

Science Conference Proceedings (OSTI)

Design activities for this report period included: (1) Mechanical. Stress analysis calculations were performed on the steam/water pressure piping. Pipe support design and drawings were completed by Duke Fluor Daniel. The fluid bed distributor bubble cap design was revisited and changes made for ease of maintenance. (2) Electrical and Instrumentation. Control and instrumentation scheme proposed earlier, was based on independent single loop controllers. After careful review, it is decided to go for state of art distributed control system (DCS) which uses programmable logic controllers (PLC). In addition, coal/limestone pickup hopper fabrication was completed during this period and shipped to the site. The coal/limestone floating caps have been made at MTCI and ready for shipping. All major equipment installation was completed. The pulse combustor steam/water jacket and air plenum were installed. Construction of control room building was just completed.

NONE

1995-07-31T23:59:59.000Z

342

RADIOACTIVE DEMONSTRATIONS OF FLUIDIZED BED STEAM REFORMING WITH ACUTAL HANFORD LOW ACTIVITY WASTES VERIFYING FBSR AS A SUPPLEMENTARY TREATMENT  

SciTech Connect

The U.S. Department of Energy's Office of River Protection is responsible for the retrieval, treatment, immobilization, and disposal of Hanford's tank waste. Currently there are approximately 56 million gallons of highly radioactive mixed wastes awaiting treatment. A key aspect of the River Protection Project cleanup mission is to construct and operate the Waste Treatment and Immobilization Plant (WTP). The WTP will separate the tank waste into high-level waste (HLW) and low-activity waste (LAW) fractions, both of which will subsequently be vitrified. The projected throughput capacity of the WTP LAW Vitrification Facility is insufficient to complete the cleanup mission in the time frame required by the Hanford Federal Facility Agreement and Consent Order, also known as the Tri-Party Agreement (TPA). Therefore, Supplemental Treatment is required both to meet the TPA treatment requirements as well as to more cost effectively complete the tank waste treatment mission. Fluidized Bed Steam Reforming (FBSR) is one of the supplementary treatments being considered. FBSR offers a moderate temperature (700-750 C) continuous method by which LAW and other secondary wastes can be processed irrespective of whether they contain organics, nitrates/nitrites, sulfates/sulfides, chlorides, fluorides, and/or radio-nuclides like I-129 and Tc-99. Radioactive testing of Savannah River LAW (Tank 50) shimmed to resemble Hanford LAW and actual Hanford LAW (SX-105 and AN-103) have produced a ceramic (mineral) waste form which is the same as the non-radioactive waste simulants tested at the engineering scale. The radioactive testing demonstrated that the FBSR process can retain the volatile radioactive components that cannot be contained at vitrification temperatures. The radioactive and nonradioactive mineral waste forms that were produced by co-processing waste with kaolin clay in an FBSR process are shown to be as durable as LAW glass.

Jantzen, C.; Crawford, C.; Burket, P.; Bannochie, C.; Daniel, G.; Nash, C.; Cozzi, A.; Herman, C.

2012-01-12T23:59:59.000Z

343

Ethanol Production from Rice-Straw Hydrolysate Using Zymomonas Mobilis in a Continuous Fluidized-Bed Reactor (FBR)  

DOE Green Energy (OSTI)

Rice-straw hydrolysate obtained by the Arkenol's concentrated acid hydrolysis process was fermented to ethanol using a recombinant Zymomonas mobilis strain capable of utilizing both glucose and xylose in a continuous fluidized-bed reactor (FBR). The parameters studied included biocatalyst stability with and without antibiotic, feed composition, and retention time. Xylose utilization in the presence of tetracycline remained stable for at least 17 days. This was a significant improvement over the old strain, Z. mobilis CP4 (pZB5), which started to lose xylose utilization capability after seven days. In the absence of tetracycline, the xylose utilization rate started to decrease almost immediately. With tetracycline in the feed for the first six days, stability of xylose utilization was maintained for four days after the antibiotic was removed from the feed. The xylose utilization rate started to decrease on day 11. In the presence of tetracycline using the Arkenol's hydrolysate diluted to 48 g/L glucose and 13 g/L xylose at a retention time of 4.5 h, 95% xylose conversion and complete glucose conversion occurred. The ethanol concentration was 29 g/L, which gave a yield of 0.48 g/g sugar consumed or 94% of the theoretical yield. Using the Arkenol's hydrolysate diluted to 83 g/L glucose and 28 g/L xylose, 92% xylose conversion and complete glucose conversion were obtained. The ethanol concentration was 48 g/L, which gave a yield of 0.45 g/ g sugar consumed or 88% of the theoretical yield. Maximum productivity of 25.5 g/L-h was obtained at a retention time of 1.9 h. In this case, 84% xylose conversion was obtained.

deJesus, D.; Nghiem, N.P.

2001-01-01T23:59:59.000Z

344

Pressurized fluidized-bed hydroretorting of eastern oil shales. Volume 2, Task 3, Testing of process improvement concepts: Final report, September 1987--May 1991  

SciTech Connect

This final report, Volume 2, on ``Process Improvement Concepts`` presents the results of work conducted by the Institute of Gas Technology (IGT), the Illinois Institute of Technology (IIT), and the Ohio State University (OSU) to develop three novel approaches for desulfurization that have shown good potential with coal and could be cost-effective for oil shales. These are (1) In-Bed Sulfur Capture using different sorbents (IGT), (2) Electrostatic Desulfurization (IIT), and (3) Microbial Desulfurization and Denitrification (OSU and IGT). Results of work on electroseparation of shale oil and fines conducted by IIT is included in this report, as well as work conducted by IGT to evaluate the restricted pipe discharge system. The work was conducted as part of the overall program on ``Pressurized Fluidized-Bed Hydroretorting of Eastern Oil Shales.``

1992-03-01T23:59:59.000Z

345

SunShot Initiative: Particle Receiver Integrated with a Fluidized...  

NLE Websites -- All DOE Office Websites (Extended Search)

with a Fluidized Bed NREL logo Illustration that shows the flow of solar energy with thermal energy storage and power cycle through lines and shapes. Schematic of fluidized-bed...

346

Atmospheric fluidized bed combustion advanced system concepts applicable to small industrial and commercial markets. Topical report, Level 2  

Science Conference Proceedings (OSTI)

As part of an overall strategy to promote FBC coal combustion and to improve the marketability of the eastern coals, the US Department of Energy`s Morgantown Energy Research Center awarded a three level contract to Riley Stoker Corporation to develop advanced Multi Solids Fluidized Bed (MSFB) boiler designs. The first level of this contract targeted the small package boiler (10,000--50,000 lb/hr steam) and industrial size boiler (75,000--150,000 lb/hr steam) markets. Two representative sizes, 30,000 lb/hr and 110,000 lb/hr of steam, were selected for the two categories for a detailed technical and economic evaluation. Technically, both the designs showed promise, however, the advanced industrial design was favored on economic considerations. It was thus selected for further study in the second level of the contract. Results of this Level-2 effort, presented in this report, consisted of testing the design concept in Riley`s 4.4 MBtu/hr pilot MSFB facility located at Riley Research Center in Worcester, Mass. The design and economics of the proof of concept facility developed in Level-1 of the contract were then revised in accordance with the findings of the pilot test program. A host site for commercial demonstration in Level-3 of the contract was also secured. It was determined that co-firing coal in combination with paper de-inking sludge will broaden the applicability of the design beyond conventional markets. International Paper (IP), the largest paper company in the world, is willing to participate in this part of the program. IP has offered its Hammermill operation at Lockhaven, Pa, site of a future paper de-inking plant, for the proof of concept installation. This plant will go in operation in 1994. It is recommended that METC proceed to the commercial demonstration of the design developed. The approach necessary to satisfy the needs of the customer while meeting the objectives of this program is presented along with a recommended plan of action.

Ake, T.R.; Dixit, V.B.; Mongeon, R.K.

1992-09-01T23:59:59.000Z

347

Proposed replacement and operation of the anhydrous hydrogen fluoride supply and fluidized-bed reactor system at Building 9212. Draft environmental assessment  

SciTech Connect

The US Department of Energy (DOE) proposes to replace the existing anhydrous hydrogen fluoride (AHF) supply and fluidized-bed reactor systems for the Weapons Grade Highly Enriched Uranium Chemical Recovery and Recycle Facility, Building 9212, which is Iocated within the Y-12 Plant on DOE`s Oak Ridge Reservation in Oak Ridge, Tennessee. The current AHF supply and fluidized-bed reactor systems were designed and constructed more than 40 years ago. Because of their deteriorating condition, the corrosive nature of the materials processed, and the antiquated design philosophy upon which they are based, their long-term reliability cannot be assured. The current AHF supply system cannot mitigate an accidental release of AHF and vents fugitive AHF directly to the atmosphere during operations. the proposed action would reduce the risk of exposing the Y-12 Plant work force, the public, and the environment to an accidental release of AHF and would ensure the continuing ability of the Y-12 Plant to manufacture highly enriched uranium metal and process uranium from retired weapons for storage.

1995-03-01T23:59:59.000Z

348

Second generation pressurized fluidized-bed combustion (PFBC) research and development, Phase 2 --- Task 4, carbonizer testing. Volume 2, Data reconciliation  

SciTech Connect

During the period beginning November 1991 and ending September 1992, a series of tests were conducted at Foster Wheeler Development Corporation in a fluidized-bed coal carbonizer to determine its performance characteristics. The carbonizer was operated for 533 hours in a jetting fluidized-bed configuration during which 36 set points (steady-state periods) were achieved. Extensive data were collected on the feed and product stream compositions, heating values, temperatures, and flow rates. With these data, elemental and energy balances were computed to evaluate and confirm accuracy of the data. The carbonizer data were not as self-consistent as could be desired (balance closure imperfection). A software package developed by Science Ventures, Inc., of California, called BALAID, was used to reconcile the carbonizer data; the details of the reconciliation have been given in Volume 1 of this report. The reconciled data for the carbonizer were rigorously analyzed, correlations were developed, and the model was updated accordingly. The model was then used in simulating each of the 36 steady-state periods achieved in the pilot plant. The details are given in this Volume one. This Volume 2 provides details of the carbonizer data reconciliation.

Froehlich, R.; Robertson, A.; Vanhook, J.; Goyal, A.; Rehmat, A.; Newby, R.

1994-11-01T23:59:59.000Z

349

Second generation pressurized fluidized-bed combustion (PFBC) research and development, Phase 2 -- Task 4, carbonizer testing. Volume 1, Test results  

SciTech Connect

During the period beginning November 1991 and ending September 1992, a series of tests were conducted at Foster Wheeler Development Corporation in a fluidized-bed coal carbonizer to determine its performance characteristics. The carbonizer was operated for 533 hours in a jetting fluidized-bed configuration during which 36 set points (steady-state periods) were achieved. Extensive data were collected on the feed and product stream compositions, heating values, temperatures, and flow rates. With these data, elemental and energy balances were computed to evaluate and confirm accuracy of the data. The carbonizer data were not as self-consistent as could be desired (balance closure imperfection). A software package developed by Science Ventures, Inc., of California, called BALAID, was used to reconcile the carbonizer data; the details of the reconciliation have been given in Volume 1 of this report. The reconciled data for the carbonizer were rigorously analyzed, correlations were developed, and the model was updated accordingly. The model was then used in simulating each of the 36 steady-state periods achieved in the pilot plant. The details are given in this Volume of the report.

Froehlich, R.; Robertson, A.; Vanhook, J.; Goyal, A.; Rehmat, A.; Newby, R.

1994-11-01T23:59:59.000Z

350

Effects of acetic acid injection and operating conditions on NO emission in a vortexing fluidized bed combustor using response surface methodology  

Science Conference Proceedings (OSTI)

The effects of acetic acid injection and operating conditions on NO emission were investigated in a pilot scale vortexing fluidized bed combustor (VFBC), an integration of circular freeboard and a rectangular combustion chamber. Operating conditions, such as the stoichiometric oxygen in the combustion chamber, the bed temperature and the injecting location of acetic acid, were determined by means of response surface methodology (RSM), which enables the examination of parameters with a moderate number of experiments. In RSM, NO emission concentration after acetic acid injection and NO removal percentage at the exit of the VFBC are used as the objective function. The results show that the bed temperature has a more important effect on the NO emission than the injecting location of acetic acid and the stoichiometric oxygen in the combustion chamber. Meanwhile, the injecting location of acetic acid and the stoichiometric oxygen in the combustion chamber have a more important effect on the NO removal percentage than the bed temperature. NO emission can be decreased by injecting the acetic acid into the combustion chamber, and NO emission decreases with the height of the acetic acid injecting location above the distributor. On the other hand, NO removal percentage increases with the height of the acetic acid injecting location, and NO emission increases with the stoichiometric oxygen in the combustion chamber and the bed temperature. NO removal percentage increases with the stoichiometric oxygen, and increases first, then decreases with the bed temperature. Also, a higher NO removal percentage could be obtained at 850{sup o}C. 26 refs., 12 figs., 8 tabs.

Fuping Qian; Chiensong Chyang; Weishen Yen [Anhui University of Technology, Ma'anshan (China). School of Civil Engineering and Architecture

2009-07-15T23:59:59.000Z

351

RADIOACTIVE DEMONSTRATIONS OF FLUIDIZED BED STEAM REFORMING AS A SUPPLEMENTARY TREATMENT FOR HANFORD'S LOW ACTIVITY WASTE AND SECONDARY WASTES  

SciTech Connect

The U.S. Department of Energy's Office of River Protection (ORP) is responsible for the retrieval, treatment, immobilization, and disposal of Hanford's tank waste. Currently there are approximately 56 million gallons of highly radioactive mixed wastes awaiting treatment. A key aspect of the River Protection Project (RPP) cleanup mission is to construct and operate the Waste Treatment and Immobilization Plant (WTP). The WTP will separate the tank waste into high-level and low-activity waste (LAW) fractions, both of which will subsequently be vitrified. The projected throughput capacity of the WTP LAW Vitrification Facility is insufficient to complete the RPP mission in the time frame required by the Hanford Federal Facility Agreement and Consent Order, also known as the Tri-Party Agreement (TPA), i.e. December 31, 2047. Therefore, Supplemental Treatment is required both to meet the TPA treatment requirements as well as to more cost effectively complete the tank waste treatment mission. The Supplemental Treatment chosen will immobilize that portion of the retrieved LAW that is not sent to the WTP's LAW Vitrification facility into a solidified waste form. The solidified waste will then be disposed on the Hanford site in the Integrated Disposal Facility (IDF). In addition, the WTP LAW vitrification facility off-gas condensate known as WTP Secondary Waste (WTP-SW) will be generated and enriched in volatile components such as Cs-137, I-129, Tc-99, Cl, F, and SO4 that volatilize at the vitrification temperature of 1150 C in the absence of a continuous cold cap. The current waste disposal path for the WTP-SW is to recycle it to the supplemental LAW treatment to avoid a large steady state accumulation in the pretreatment-vitrification loop. Fluidized Bed Steam Reforming (FBSR) offers a moderate temperature (700-750 C) continuous method by which LAW and/or WTP-SW wastes can be processed irrespective of whether they contain organics, nitrates, sulfates/sulfides, chlorides, fluorides, volatile radionuclides or other aqueous components. The FBSR technology can process these wastes into a crystalline ceramic (mineral) waste form. The mineral waste form that is produced by co-processing waste with kaolin clay in an FBSR process has been shown to be as durable as LAW glass. Monolithing of the granular FBSR product is being investigated to prevent dispersion during transport or burial/storage but is not necessary for performance. A Benchscale Steam Reformer (BSR) was designed and constructed at the Savannah River National Laboratory (SRNL) to treat actual radioactive wastes to confirm the findings of the non-radioactive FBSR pilot scale tests and to qualify the waste form for applications at Hanford. Radioactive testing commenced in 2010 with a demonstration of Hanford's WTP-SW where Savannah River Site (SRS) High Level Waste (HLW) secondary waste from the Defense Waste Processing Facility (DWPF) was shimmed with a mixture of I-125/129 and Tc-99 to chemically resemble WTP-SW. Ninety six grams of radioactive product were made for testing. The second campaign commenced using SRS LAW chemically trimmed to look like Hanford's LAW. Six hundred grams of radioactive product were made for extensive testing and comparison to the non-radioactive pilot scale tests. The same mineral phases were found in the radioactive and non-radioactive testing.

Jantzen, C.; Crawford, C.; Cozzi, A.; Bannochie, C.; Burket, P.; Daniel, G.

2011-02-24T23:59:59.000Z

352

Fluidised Bed Technology for Gold Ore and Gold Concentrate  

Science Conference Proceedings (OSTI)

Presentation Title, Fluidised Bed Technology for Gold Ore and Gold Concentrate. Author(s) ... such as the circulating fluidised bed and the bubbling fluidized bed.

353

Notice of Intent to Prepare an Environmental Impact Statement for the Proposed McIntosh Unit 4 Pressurized Circulating Fluidized Bed Demonstration Project, March 25, 1999  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

10 10 Federal Register / Vol. 64, No. 58 / Friday, March 26, 1999 / Notices DEPARTMENT OF ENERGY Notice of Intent To Prepare an Environmental Impact Statement for the Proposed McIntosh Unit 4 Pressurized Circulating Fluidized Bed Demonstration Project AGENCY: U.S. Department of Energy. ACTION: Notice of intent to prepare an Environmental Impact Statement. SUMMARY: The U.S. Department of Energy (DOE) announces its intent to prepare an Environmental Impact Statement (EIS) pursuant to the National Environmental Policy Act (NEPA), the Council on Environmental Quality (CEQ) NEPA regulations (40 CFR Parts 1500-1508), and the DOE NEPA regulations (10 CFR Part 1021), to assess the potential environmental and human health impacts of a proposed project to expand the C. D. McIntosh, Jr. Power

354

FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY  

DOE Green Energy (OSTI)

The Pennsylvania State University, under contract to the US Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal or coal refuse, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Corporation, Foster Wheeler Development Corporation, and Cofiring Alternatives. The major emphasis of work during this reporting period was to assess the types and quantities of potential feedstocks and collect samples of them for analysis. Approximately twenty different biomass, animal waste, and other wastes were collected and analyzed.

Bruce G. Miller; Curtis Jawdy

2000-10-09T23:59:59.000Z

355

Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Fourth quarter progress report, July 1-September 30, 1982  

Science Conference Proceedings (OSTI)

The overall objective of the Westinghouse coal gasification program is to demonstrate the viability of the Westinghouse pressurized, fluidized bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Technical progress summaries and reports are presented for the following tasks: (1) process development unit (PDU) test operations and results (gasifier test TP-033-1 and maintenance and modifications); (2) process analysis (environmental characterization results, coal gas combustion results, and fines elutriation and consumption results); (3) cold flow scaleup (modifications and maintenance, operations, and data analysis); (4) process and component engineering and design (hot fines recycle modifications, and hot recycled fines); (5) laboratory support studies (gas-solids flow modeling and coal/ash behavior). 23 figures, 23 tables.

None

1983-02-17T23:59:59.000Z

356

Site Considerations for Repowering With Advanced Circulating Pressurized Fluidized Bed Combustion (APFBC) from the L.V. Sutton Station Concept Assessment  

NLE Websites -- All DOE Office Websites (Extended Search)

Tonnemacher et al., Site Considerations for Repowering With APFBC from the L.V. Sutton Station Concept Assessment Tonnemacher et al., Site Considerations for Repowering With APFBC from the L.V. Sutton Station Concept Assessment paper 970562 Page 1 of 36 Site Considerations for Repowering with Advanced Circulating Pressurized Fluidized Bed Combustion (APFBC) from the L.V. Sutton Station Concept Assessment Gary C. Tonnemacher, P.E., and David C. Killen, P.E. Carolina Power & Light Company Raleigh, North Carolina Richard E. Weinstein, P.E., Harvey N. Goldstein, P.E., and Jay S. White Parsons Power Group Inc. Reading, Pennsylvania Robert W. Travers, P.E. U.S. Department of Energy Office of Fossil Energy / Germantown, Maryland electronic mail addresses/phone no. electronic mail addresses/phone no. Tonnemacher{ Gary.Tonnemacher@CPLC.COM 919 / 546-6091 Goldstein { Harvey_N_Goldstein@Parsons.COM

357

A review of the efficacy of silicon carbide hot-gas filters in coal gasification and pressurized fluidized bed combustion environments  

SciTech Connect

Reviews of relevant literature and interviews with individuals cognizant of the state of the art in ceramic filters for hot-gas cleaning were conducted. Thermodynamic calculations of the stability of various ceramic phases were also made. Based on these calculations, reviews, and interviews, conclusions were reached regarding the use of silicon carbide-based ceramics at hot-gas filter media. Arguments are presented that provide the basis for the conclusion that high-purity silicon carbide is a viable material in the integrated coal gasification combined cycle (IGCC) and pressurized fluidized-bed combustion (PFBC) environments which were examined. Clay-bonded materials are, the authors concluded, suspect for these applications, their extensive use notwithstanding. Operations data reviewed focused primarily on clay-bonded filters, for which a great deal of experience exists. The authors used the clay-bonded filter experience as a point of reference for their review and analysis.

Judkins, R.R.; Stinton, D.P.; DeVan, J.H. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1996-07-01T23:59:59.000Z

358

JEA successfully completes world's largest CFB demonstration  

Science Conference Proceedings (OSTI)

JEA (formerly the Jacksonville Electric Authority) has successfully completed an eighth year landmark demonstration project that continues in baseload commercial operation. It scales up atmospheric fluidized-bed technology demonstration to the near-300-MW size, providing important data on a technology that can achieve > 90% SO{sub 2} removal and 60% NOx reduction at relatively high efficiencies and at costs comparable to those of conventional pulverized coal plants. The article recounts the history of the project. Performance tests showed a blend of coal and petcoke were most efficient as a feedstock. 3 figs.

NONE

2005-09-30T23:59:59.000Z

359

A 32-month gasifier mechanistic study and downstream unit process development program for the pressurized ash-agglomerating fluidized bed gasification system: Quarterly report, January 1-March 31, 1985  

Science Conference Proceedings (OSTI)

Work is underway at KRW Energy Systems to develop operating experience and process performance information for a pressurized fluidized-bed agglomerating-ash coal gasification system. The KRW Process Development Unit at Waltz Mill, PA, will be operated from 1985 through 1987 to test (1) an in-bed desulfurization and alkali removal system, and (2) an external hot gas zinc ferrite desulfurization system, and (3) an intergrated in-bed/external-bed system to provide for collection and anaylsis of mechanistic process data. An exploratory test(TP-036-1) was conducted in December 1984 on the newly installed in-bed desulfurization system. Five set points were completed, including an initial air-blown baseline set point without dolomite and four in the dolomite, desulfurization mode. An evaluation of spent reactivity decreased rapidly as the utilization during TP-036-1 indicated that sorbent reactivity decreased rapidly as the utilization of the sorbent approached 60%. 31 figs., 18 tabs.

Not Available

1988-01-01T23:59:59.000Z

360

The Midwest Power PCFB demonstration projects: AHLSTROM PYROFLOW[reg sign] first and second generation pressurized circulating fluidized bed (PCFB) technology  

SciTech Connect

Midwest Power, Dairyland Power Cooperative, Pyropower Corporation (a subsidiary of Ahlstrom Pyropower Inc.), and Black Veatch, have embarked on the demonstration of Clean Coal Technology (CCT) at Midwest Power's Des Moines Energy Center (DMEC), in Pleasant Hill, Iowa. The DMEC-1 PCFB Demonstration Project was selected by the US Department of Energy for the demonstration of the First Generation Pressurized Circulating Fluidized Bed (PCFB) Technology. During Round 5 of the CCT Program, Midwest Power submitted a proposal for a second unit, to be known as DMEC-2. If selected by the DOE, the DMEC-2 unit will demonstrate Ahlstrom Pyropower's Second Generation (Advanced) PCFB technology which will incorporate a topping combustor fired on coal derived gas generated in a PCFB carbonizer, to raise the firing temperature of the gas turbine and the total net plant efficiency. The First Generation PCFB technology has the capability to achieve 40--42% efficiency, the Second Generation technology can obtain an efficiency in the range of 44--47% net. This paper will provide a comparison of the commercial versions of the First and Second Generation PCFB systems, and the plans for demonstrating these systems for repowering and new plant installations during the late 1990's and into the next century. A discussion of the DMEC-1 and DMEC-2 projects and their key technical features will be provided together with a projection of the future markets for these advanced clean coal technologies.

Ambrose, S.; Green, C.L.; Dryden, R.; Provol, S.J.

1993-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
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We encourage you to perform a real-time search of NLEBeta
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361

The Midwest Power PCFB demonstration projects: AHLSTROM PYROFLOW{reg_sign} first and second generation pressurized circulating fluidized bed (PCFB) technology  

SciTech Connect

Midwest Power, Dairyland Power Cooperative, Pyropower Corporation (a subsidiary of Ahlstrom Pyropower Inc.), and Black & Veatch, have embarked on the demonstration of Clean Coal Technology (CCT) at Midwest Power`s Des Moines Energy Center (DMEC), in Pleasant Hill, Iowa. The DMEC-1 PCFB Demonstration Project was selected by the US Department of Energy for the demonstration of the First Generation Pressurized Circulating Fluidized Bed (PCFB) Technology. During Round 5 of the CCT Program, Midwest Power submitted a proposal for a second unit, to be known as DMEC-2. If selected by the DOE, the DMEC-2 unit will demonstrate Ahlstrom Pyropower`s Second Generation (Advanced) PCFB technology which will incorporate a topping combustor fired on coal derived gas generated in a PCFB carbonizer, to raise the firing temperature of the gas turbine and the total net plant efficiency. The First Generation PCFB technology has the capability to achieve 40--42% efficiency, the Second Generation technology can obtain an efficiency in the range of 44--47% net. This paper will provide a comparison of the commercial versions of the First and Second Generation PCFB systems, and the plans for demonstrating these systems for repowering and new plant installations during the late 1990`s and into the next century. A discussion of the DMEC-1 and DMEC-2 projects and their key technical features will be provided together with a projection of the future markets for these advanced clean coal technologies.

Ambrose, S.; Green, C.L.; Dryden, R.; Provol, S.J.

1993-04-01T23:59:59.000Z

362

Pressurized fluidized-bed hydroretorting of eastern oil shales. Volume 1, Task 1, PFH scoping studies and Task 2, PFH optimization studies: Final report, September 1987--May 1991  

SciTech Connect

This project was conducted to establish the research base necessary to develop the new-generation pressurized fluidized-bed hydroretorting (PFH) process for retorting Eastern oil shales. The objective of Task 1, PFH Scoping Studies, was to determine the effects of process variables on Indiana New Albany shale product yields. The results of the lab-scale batch tests (Subtask 1.1) and lab-scale continuous tests (Subtask 1.2) were used in Task 2. The objective of Task 2, PFH Optimization Tests, was to obtain lab- and bench-scale data for optimizing the PFH process with six Eastern oil shales. Work in Task 2 included lab-scale batch tests with five key Eastern shales (Subtask 2.1), lab-scale continuous tests with the same five shales (Subtask 2.2), bench-scale tests with Indiana and Alabama shales (Subtask 2.3), and the analysis of data including development of carbon conversion and oil yield correlations (Subtask 2.4). Accomplishments for these tasks are presented in this report.

1992-03-01T23:59:59.000Z

363

Automated on-line determination of PPB levels of sodium and potassium in low-Btu coal gas and fluidized bed combustor exhaust by atomic emission spectrometry  

SciTech Connect

The Morgantown Energy Technology Center (METC), US Department of Energy, is involved in the development of processes and equipment for production of low-Btu gas from coal and for fluidized bed combustion of coal. The ultimate objective is large scale production of electricity using high temperature gas turbines. Such turbines, however, are susceptible to accelerated corrosion and self-destruction when relatively low concentrations of sodium and potassium are present in the driving gas streams. Knowledge and control of the concentrations of those elements, at part per billion levels, are critical to the success of both the gas cleanup procedures that are being investigated and the overall energy conversion processes. This presentation describes instrumentation and procedures developed at the Ames Laboratory for application to the problems outlined above and results that have been obtained so far at METC. The first Ames instruments, which feature an automated, dual channel flame atomic emission spectrometer, perform the sodium and potassium determinations simultaneously, repetitively, and automatically every two to three minutes by atomizing and exciting a fraction of the subject gas sample stream in either an oxyhydrogen flame or a nitrous oxide-acetylene flame. The analytical results are printed and can be transmitted simultaneously to a process control center.

Haas, W.J. Jr.; Eckels, D.E.; Kniseley, R.N.; Fassel, V.A.

1981-01-01T23:59:59.000Z

364

Development of an alternative kraft black liquor recovery process based on low-temperature processing in fluidized beds. Final technical report on Annex 9, Task 1  

DOE Green Energy (OSTI)

The overall objective of this research program was to provide the fundamental knowledge and experimental data from pilot scale operation for an alternative black liquor recovery technology which would have a higher overall energy efficiency, would not suffer from the smelt-water explosion hazard and would be lower in capital cost. In addition, the alternative process would be more flexible and well suited for incremental recovery capacity or for new pulping processes, such as the new sulfide-sulfide-AQ process. The research program consists of number of specific research objectives with the aim to achieve the ultimate objective of developing an alternative recovery process which is shown in Figure 1. The specific objectives are linked to individual unit operations and they represent the following research topics: (1) superheated steam drying of kraft black liquors; (2) fast pyrolysis of black liquor; (3) hydrogen sulfide absorption from flue gas; (4) reduction of sodium sulfate in solid phase with gaseous hydrogen; and (5) verification of the fundamental results in fluidized bed pilot plant. The accomplishments in each of these objectives are described.

Kubes, G.J.

1994-03-24T23:59:59.000Z

365

Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Quarterly report, quarter ending 31 December 1994  

DOE Green Energy (OSTI)

The test plan is designed to demonstrate that oil shale co-combusted with municipal solid waste (MSW) can reduce gaseous pollutants (SO{sub 2}, CO) to acceptable levels (90%+ reduction) and produce a cementitious ash which will, at a minimum, be acceptable in normal land fills. The small-scale combustion testing will be accomplished in a 6-in. circulating fluid bed combustor (CFBC) at Hazen Research Laboratories. This work will be patterned after the study the authors conducted in 1988 when coal and oil shale were co-combusted in a program sponsored by the Electric Power Research Institute. The specific purpose of the test program will be to: determine the required ratio of oil shale to MSW by determining the ratio of absorbent to pollutant (A/P); determine the effect of temperature and resident time in the reactor; and determine if kinetic model developed for coal/oil shale mixture is applicable.

Not Available

1995-01-01T23:59:59.000Z

366

Sintering and reactivity of CaCO{sub 3}-based sorbents for in situ CO{sub 2} capture in fluidized beds under realistic calcination conditions  

SciTech Connect

Sintering during calcination/carbonation may introduce substantial economic penalties for a CO{sub 2} looping cycle using limestone/dolomite-derived sorbents. Cyclic carbonation and calcination reactions were investigated for CO{sub 2} capture under fluidized bed combustion (FBC) conditions. The cyclic carbonation characteristics of CaCO{sub 3}-derived sorbents were compared at various calcination temperatures (700-925{sup o} C) and different gas stream compositions: pure -2 and a realistic calciner environment where high concentrations of CO{sub 2}>80-90% are expected. The conditions during carbonation were 700 {sup o}C and 15% CO{sub 2} in N{sub 2} and 0.18% or 0.50% SO{sub 2} in selected tests. Up to 20 calcination/carbonation cycles were conducted using a thermogravimetric analyzer (TGA) apparatus. Three Canadian limestones were tested: Kelly Rock, Havelock, and Cadomin, using a prescreened particle size range of 400-650 {mu} m. Calcined Kelly Rock and Cadomin samples were hydrated by steam and examined. Sorbent reactivity was reduced whenever SO{sub 2} was introduced to either the calcining or carbonation streams. The multicyclic capture capacity of CaO for CO{sub 2} was substantially reduced at high concentrations of CO{sub 2} during the sorbent regeneration process and carbonation conversion of the Kelly Rock sample obtained after 20 cycles was only 10.5%. Hydrated sorbents performed better for CO{sub 2} capture but showed deterioration following calcination in high CO{sub 2} gas streams indicating that high CO{sub 2} and SO{sub 2} levels in the gas stream lead to lower CaO conversion because of enhanced sintering and irreversible formation of CaSO{sub 4}.

Lu, D.Y.; Hughes, R.W.; Anthony, E.J.; Manovic, V. [Natural Resources Canada, Ottawa, ON (Canada)

2009-06-15T23:59:59.000Z

367

Pressurized fluidized-bed hydroretorting of Eastern oil shales oil dedusting. Subtask 3.4, Electroseparation of fines from shale oil  

SciTech Connect

This Topical Report on ``Shale Oil Dedusting`` presents the results of a research program conducted by the Illinois Institute of Technology (IIT, Chicago) to determine the suitability and effectiveness of the lamella electrosettler -- a novel solid-liquid separation device -- for removing fine shale particles from shale oil via the application of an electric field. The work was conducted by IIT from November 1989 through December 1990 as a subcontractor to the Institute of Gas Technology. The overall objective of the larger program was to develop the ``Pressurized Fluidized-Bed Hydroretorting (PFH) Process for EasternOil Shales.`` The subtask undertaken by IIT was part of a larger task entitled ``Testing of Process Improvement Concepts.`` The lamella electrosettler has been shown to be an effective method for separating fine particulate (including colloidal) matter from a liquid using the application of an electric field. Using the walls of the settler as electrodes and during continuous operation, solids migrate preferentially toward one of the electrodes and become concentrated in the refuse stream. The product stream is clarified of particulates. The success of the process depends upon the physical properties of the solids and liquids being tested. A sample with a high specific conductance is not suitable for separation in the lamella electrosettler. The liquid begins to heat up under the influence of the electric field and, eventually, may short. Also, under these conditions, the particles cannot maintain a charge. The high conductivity of the shale oil samples tested rendered them unsuitable for further testing in the lamella electrosettler.

Lau, F.S. [Institute of Gas Technology, Chicago, IL (United States); Gidaspow, D.; Jayaswal, U.; Wasan, D.T. [Illinois Inst. of Tech., Chicago, IL (United States)

1991-11-01T23:59:59.000Z

368

Fluid bed material transfer method  

DOE Patents (OSTI)

A fluidized bed apparatus comprising a pair of separated fluid bed enclosures, each enclosing a fluid bed carried on an air distributor plate supplied with fluidizing air from below the plate. At least one equalizing duct extending through sidewalls of both fluid bed enclosures and flexibly engaged therewith to communicate the fluid beds with each other. The equalizing duct being surrounded by insulation which is in turn encased by an outer duct having expansion means and being fixed between the sidewalls of the fluid bed enclosures.

Pinske, Jr., Edward E. (Akron, OH)

1994-01-01T23:59:59.000Z

369

A review of the Residence Time Distribution (RTD) applications in solid unit Yijie Gao, Fernando J. Muzzio, Marianthi G. Ierapetritou  

E-Print Network (OSTI)

flow in a circulating fluidized bed (CFB), and the tracer was generated by activating the same kind on circulating fluidized beds (CFB), which is equivalent to a batch reactor whereas the riser part can time distribution and mixing of the gas phase in the riser of a circulating fluidized bed. Powder

370

Dynamic modeling and control of a solid-sorbent CO{sub 2} capture process with two-stage bubbling fluidized bed adsorber reactor  

SciTech Connect

Solid-sorbent-based CO{sub 2} capture processes have strong potential for reducing the overall energy penalty for post-combustion capture from the flue gas of a conventional pulverized coal power plant. However, the commercial success of this technology is contingent upon it operating over a wide range of capture rates, transient events, malfunctions, and disturbances, as well as under uncertainties. To study these operational aspects, a dynamic model of a solid-sorbent-based CO{sub 2} capture process has been developed. In this work, a one-dimensional (1D), non-isothermal, dynamic model of a two-stage bubbling fluidized bed (BFB) adsorber-reactor system with overflow-type weir configuration has been developed in Aspen Custom Modeler (ACM). The physical and chemical properties of the sorbent used in this study are based on a sorbent (32D) developed at National Energy Technology Laboratory (NETL). Each BFB is divided into bubble, emulsion, and cloud-wake regions with the assumptions that the bubble region is free of solids while both gas and solid phases coexist in the emulsion and cloud-wake regions. The BFB dynamic model includes 1D partial differential equations (PDEs) for mass and energy balances, along with comprehensive reaction kinetics. In addition to the two BFB models, the adsorber-reactor system includes 1D PDE-based dynamic models of the downcomer and outlet hopper, as well as models of distributors, control valves, and other pressure-drop devices. Consistent boundary and initial conditions are considered for simulating the dynamic model. Equipment items are sized and appropriate heat transfer options, wherever needed, are provided. Finally, a valid pressure-flow network is developed and a lower-level control system is designed. Using ACM, the transient responses of various process variables such as flue gas and sorbent temperatures, overall CO{sub 2} capture, level of solids in the downcomer and hopper have been studied by simulating typical disturbances such as change in the temperature, flowrate, and composition of the flue gas. To maintain the overall CO{sub 2} capture at a desired level in face of the typical disturbances, two control strategies were considered–a proportional-integral-derivative (PID)-based feedback control strategy and a feedforward-augmented feedback control strategy. Dynamic simulation results show that both the strategies result in unacceptable overshoot/undershoot and a long settling time. To improve the control system performance, a linear model predictive controller (LMPC) is designed. In summary, the overall results illustrate how optimizing the operation and control of carbon capture systems can have a significant impact on the extent and the rate at which commercial-scale capture processes will be scaled-up, deployed, and used in the years to come.

Modekurti, S.; Bhattacharyya, D.; Zitney, S.

2012-01-01T23:59:59.000Z

371

RADIOACTIVE DEMONSTRATION OF MINERALIZED WASTE FORMS MADE FROM HANFORD LOW ACTIVITY WASTE (TANK FARM BLEND) BY FLUIDIZED BED STEAM REFORMATION (FBSR)  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy’s Office of River Protection (ORP) is responsible for the retrieval, treatment, immobilization, and disposal of Hanford’s tank waste. A key aspect of the River Protection Project (RPP) cleanup mission is to construct and operate the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The WTP will separate the tank waste into high-level and low-activity waste (LAW) fractions, both of which will subsequently be vitrified. The projected throughput capacity of the WTP LAW Vitrification Facility is insufficient to complete the RPP mission in the time frame required by the Hanford Federal Facility Agreement and Consent Order, also known as the Tri-Party Agreement (TPA), i.e. December 31, 2047. Supplemental Treatment is likely to be required both to meet the TPA treatment requirements as well as to more cost effectively complete the tank waste treatment mission. The Supplemental Treatment chosen will immobilize that portion of the retrieved LAW that is not sent to the WTP’s LAW Vitrification facility into a solidified waste form. The solidified waste will then be disposed on the Hanford site in the Integrated Disposal Facility (IDF). Fluidized Bed Steam Reforming (FBSR) offers a moderate temperature (700-750°C) continuous method by which LAW can be processed irrespective of whether the waste contain organics, nitrates, sulfates/sulfides, chlorides, fluorides, volatile radionuclides or other aqueous components. The FBSR technology can process these wastes into a crystalline ceramic (mineral) waste form. The mineral waste form that is produced by co-processing waste with kaolin clay in an FBSR process has been shown to be comparable to LAW glass, i.e. leaches Tc-99, Re and Na at 6 (the Hanford IDF criteria for Na) in the first few hours. The granular and monolithic waste forms also pass the EPA Toxicity Characteristic Leaching Procedure (TCLP) for all Resource Conservation and Recovery Act (RCRA) components at the Universal Treatment Standards (UTS). Two identical Benchscale Steam Reformers (BSR) were designed and constructed at SRNL, one to treat non-radioactive simulants and the other to treat actual radioactive wastes. The results from the non-radioactive BSR were used to determine the parameters needed to operate the radioactive BSR in order to confirm the findings of non-radioactive FBSR pilot scale and engineering scale tests and to qualify an FBSR LAW waste form for applications at Hanford. Radioactive testing commenced using SRS LAW from Tank 50 chemically trimmed to look like Hanford’s blended LAW known as the Rassat simulant as this simulant composition had been tested in the non-radioactive BSR, the non-radioactive pilot scale FBSR at the Science Applications International Corporation-Science and Technology Applications Research (SAIC-STAR) facility in Idaho Falls, ID and in the TTT Engineering Scale Technology Demonstration (ESTD) at Hazen Research Inc. (HRI) in Denver, CO. This provided a “tie back” between radioactive BSR testing and non-radioactive BSR, pilot scale, and engineering scale testing. Approximately six hundred grams of non-radioactive and radioactive BSR product were made for extensive testing and comparison to the non-radioactive pilot scale tests performed in 2004 at SAIC-STAR and the engineering scale test performed in 2008 at HRI with the Rassat simulant. The same mineral phases and off-gas species were found in the radioactive and non-radioactive testing. The granular ESTD and BSR products (radioactive and non-radioactive) were analyzed for to

Jantzen, C. M.; Crawford, C. L.; Bannochie, C. J.; Burket, P. R.; Cozzi, A. D.; Daniel, W. E.; Hall, H. K.; Miller, D. H.; Missimer, D. M.; Nash, C. A.; Williams, M. F.

2013-08-21T23:59:59.000Z

372

RADIOACTIVE DEMONSTRATION OF FINAL MINERALIZED WASTE FORMS FOR HANFORD WASTE TREATMENT PLANT SECONDARY WASTE BY FLUIDIZED BED STEAM REFORMING USING THE BENCH SCALE REFORMER PLATFORM  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy's Office of River Protection (ORP) is responsible for the retrieval, treatment, immobilization, and disposal of Hanford's tank waste. Currently there are approximately 56 million gallons of highly radioactive mixed wastes awaiting treatment. A key aspect of the River Protection Project (RPP) cleanup mission is to construct and operate the Waste Treatment and Immobilization Plant (WTP). The WTP will separate the tank waste into high-level and low-activity waste (LAW) fractions, both of which will subsequently be vitrified. The projected throughput capacity of the WTP LAW Vitrification Facility is insufficient to complete the RPP mission in the time frame required by the Hanford Federal Facility Agreement and Consent Order, also known as the Tri-Party Agreement (TPA), i.e. December 31, 2047. Therefore, Supplemental Treatment is required both to meet the TPA treatment requirements as well as to more cost effectively complete the tank waste treatment mission. In addition, the WTP LAW vitrification facility off-gas condensate known as WTP Secondary Waste (WTP-SW) will be generated and enriched in volatile components such as {sup 137}Cs, {sup 129}I, {sup 99}Tc, Cl, F, and SO{sub 4} that volatilize at the vitrification temperature of 1150 C in the absence of a continuous cold cap (that could minimize volatilization). The current waste disposal path for the WTP-SW is to process it through the Effluent Treatment Facility (ETF). Fluidized Bed Steam Reforming (FBSR) is being considered for immobilization of the ETF concentrate that would be generated by processing the WTP-SW. The focus of this current report is the WTP-SW. FBSR offers a moderate temperature (700-750 C) continuous method by which WTP-SW wastes can be processed irrespective of whether they contain organics, nitrates, sulfates/sulfides, chlorides, fluorides, volatile radionuclides or other aqueous components. The FBSR technology can process these wastes into a crystalline ceramic (mineral) waste form. The mineral waste form that is produced by co-processing waste with kaolin clay in an FBSR process has been shown to be as durable as LAW glass. Monolithing of the granular FBSR product is being investigated to prevent dispersion during transport or burial/storage, but is not necessary for performance. A Benchscale Steam Reformer (BSR) was designed and constructed at the SRNL to treat actual radioactive wastes to confirm the findings of the non-radioactive FBSR pilot scale tests and to qualify the waste form for applications at Hanford. BSR testing with WTP SW waste surrogates and associated analytical analyses and tests of granular products (GP) and monoliths began in the Fall of 2009, and then was continued from the Fall of 2010 through the Spring of 2011. Radioactive testing commenced in 2010 with a demonstration of Hanford's WTP-SW where Savannah River Site (SRS) High Level Waste (HLW) secondary waste from the Defense Waste Processing Facility (DWPF) was shimmed with a mixture of {sup 125/129}I and {sup 99}Tc to chemically resemble WTP-SW. Prior to these radioactive feed tests, non-radioactive simulants were also processed. Ninety six grams of radioactive granular product were made for testing and comparison to the non-radioactive pilot scale tests. The same mineral phases were found in the radioactive and non-radioactive testing.

Crawford, C.; Burket, P.; Cozzi, A.; Daniel, W.; Jantzen, C.; Missimer, D.

2012-02-02T23:59:59.000Z

373

Clean coal reference plants: Atmospheric CFB. Topical report, Task 1  

Science Conference Proceedings (OSTI)

The Clean Coal Technology Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the US energy marketplace with a number of advanced, more efficient and environmentally responsive coal-using technologies. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which correspond to the center`s areas of technology development, including atmospheric fluidized bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. A measure of success in the CCT program will be the commercial acceptance of the new technologies being demonstrated. The dissemination of project information to potential users is being accomplished by producing a series of reference plant designs which will provide the users a basis for the selection of technologies applicable to their future energy requirements. As a part of DOE`s monitoring and evaluation of the CCT Projects, Gilbert/Commonwealth (G/C) has been contracted to assist in this effort by producing the design of a commercial size Reference Plant, utilizing technologies developed in the CCT Program. This report, the first in a series, describes the design of a 400 MW electric power plant, utilizing an atmospheric pressure, circulating fluidized bed combustor (ACFB) similar to the one which was demonstrated at Colorado-Ute`s Nucla station, funded in Round 1 of the CCT Program. The intent of the reference plant design effort was to portray a commercial power plant with attributes considered important to the utility industry. The logical choice for the ACFB combustor was Pyropower since they supplied the ACFB for the Nucla Project.

Rubow, L.N.; Harvey, L.E.; Buchanan, T.L.; Carpenter, R.G.; Hyre, M.R.; Zaharchuk, R.

1992-06-01T23:59:59.000Z

374

RADIOACTIVE DEMONSTRATION OF MINERALIZED WASTE FORMS MADE FROM HANFORD LOW ACTIVITY WASTE (TANK FARM BLEND) BY FLUIDIZED BED STEAM REFORMATION (FBSR)  

SciTech Connect

The U.S. Department of Energy’s Office of River Protection (ORP) is responsible for the retrieval, treatment, immobilization, and disposal of Hanford’s tank waste. A key aspect of the River Protection Project (RPP) cleanup mission is to construct and operate the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The WTP will separate the tank waste into high-level and low-activity waste (LAW) fractions, both of which will subsequently be vitrified. The projected throughput capacity of the WTP LAW Vitrification Facility is insufficient to complete the RPP mission in the time frame required by the Hanford Federal Facility Agreement and Consent Order, also known as the Tri-Party Agreement (TPA), i.e. December 31, 2047. Supplemental Treatment is likely to be required both to meet the TPA treatment requirements as well as to more cost effectively complete the tank waste treatment mission. The Supplemental Treatment chosen will immobilize that portion of the retrieved LAW that is not sent to the WTP’s LAW Vitrification facility into a solidified waste form. The solidified waste will then be disposed on the Hanford site in the Integrated Disposal Facility (IDF). Fluidized Bed Steam Reforming (FBSR) offers a moderate temperature (700-750°C) continuous method by which LAW can be processed irrespective of whether the waste contain organics, nitrates, sulfates/sulfides, chlorides, fluorides, volatile radionuclides or other aqueous components. The FBSR technology can process these wastes into a crystalline ceramic (mineral) waste form. The mineral waste form that is produced by co-processing waste with kaolin clay in an FBSR process has been shown to be comparable to LAW glass, i.e. leaches Tc-99, Re and Na at <2g/m2 during ASTM C1285 (Product Consistency) durability testing. Monolithing of the granular FBSR product was investigated to prevent dispersion during transport or burial/storage. Monolithing in an inorganic geopolymer binder, which is amorphous, macro-encapsulates the granules, and the monoliths pass ANSI/ANS 16.1 and ASTM C1308 durability testing with Re achieving a Leach Index (LI) of 9 (the Hanford Integrated Disposal Facility, IDF, criteria for Tc-99) after a few days and Na achieving an LI of >6 (the Hanford IDF criteria for Na) in the first few hours. The granular and monolithic waste forms also pass the EPA Toxicity Characteristic Leaching Procedure (TCLP) for all Resource Conservation and Recovery Act (RCRA) components at the Universal Treatment Standards (UTS). Two identical Benchscale Steam Reformers (BSR) were designed and constructed at SRNL, one to treat non-radioactive simulants and the other to treat actual radioactive wastes. The results from the non-radioactive BSR were used to determine the parameters needed to operate the radioactive BSR in order to confirm the findings of non-radioactive FBSR pilot scale and engineering scale tests and to qualify an FBSR LAW waste form for applications at Hanford. Radioactive testing commenced using SRS LAW from Tank 50 chemically trimmed to look like Hanford’s blended LAW known as the Rassat simulant as this simulant composition had been tested in the non-radioactive BSR, the non-radioactive pilot scale FBSR at the Science Applications International Corporation-Science and Technology Applications Research (SAIC-STAR) facility in Idaho Falls, ID and in the TTT Engineering Scale Technology Demonstration (ESTD) at Hazen Research Inc. (HRI) in Denver, CO. This provided a “tie back” between radioactive BSR testing and non-radioactive BSR, pilot scale, and engineering scale testing. Approximately six hundred grams of non-radioactive and radioactive BSR product were made for extensive testing and comparison to the non-radioactive pilot scale tests performed in 2004 at SAIC-STAR and the engineering scale test performed in 2008 at HRI with the Rassat simulant. The same mineral phases and off-gas species were found in the radioactive and non-radioactive testing. The granular ESTD and BSR products (radioactive and non-radioactive) were analyzed for to

Jantzen, C. M.; Crawford, C. L.; Bannochie, C. J.; Burket, P. R.; Cozzi, A. D.; Daniel, W. E.; Hall, H. K.; Miller, D. H.; Missimer, D. M.; Nash, C. A.; Williams, M. F.

2013-08-21T23:59:59.000Z

375

nucla.p65  

NLE Websites -- All DOE Office Websites (Extended Search)

velocity (3-4 ftsec) to affect good heat transfer and mitigate erosion of an in-bed heat exchanger. Circulating fluidized-beds (CFB) use a relatively high fluidization...

376

Precipitation, Calcination and Properties  

Science Conference Proceedings (OSTI)

Mar 2, 2011 ... Over the years Circulating Fluidized Bed (CFB) Calciners by Outotec (formerly Lurgi) have reduced energy consumption for calcination ...

377

Circulating Moving Bed Combustion Proof-of-concept  

NLE Websites -- All DOE Office Websites (Extended Search)

combustor, the solids are fluidized and transferred through standpipes to a moving bed heat exchanger (MBHE). There, an energy cycle working fluid, such as steam or compressed...

378

CIRCULATING MOVING BED COMBUSTION PROOF OF CONCEPT  

Science Conference Proceedings (OSTI)

Circulating Moving Bed (CMB) combustion technology has its roots in traditional circulating fluidized bed technology and involves a novel method of solid fuel combustion and heat transfer. CMB technology represents a step change in improved performance and cost relative to conventional PC and FBC boilers. The CMB heat exchanger preheats the energy cycle working fluid, steam or air, to the high temperature levels required in systems for advanced power generation. Unique features of the CMB are the reduction of the heat transfer surfaces by about 60% as a result of the enhanced heat transfer rates, flexibility of operation, and about 30% lower cost over existing technology. The CMB Phase I project ran from July 2001 through March 2003. Its objective was to continue development of the CMB technology with a series of proof of concept tests. The tests were conducted at a scale that provided design data for scale up to a demonstration plant. These objectives were met by conducting a series of experiments in ALSTOM Power’s Multi-use Test Facility (MTF). The MTF was modified to operate under CMB conditions of commercial interest. The objective of the tests were to evaluate gas-to-solids heat transfer in the upper furnace, assess agglomeration in the high temperature CMB bubbling bed, and evaluate solids-to-tube heat transfer in the moving bed heat exchanger. The Phase I program results showed that there are still some significant technical uncertainties that needed to be resolved before the technology can be confidently scaled up for a successful demonstration plant design. Work remained in three primary areas: • scale up of gas to solid heat transfer • high temperature finned surface design • the overall requirements of mechanical and process design. The CMB Phase II workscope built upon the results of Phase I and specifically addressed the remaining technical uncertainties. It included a scaled MTF heat transfer test to provide the necessary data to scale up gas-to-solids heat transfer. A stress test rig was built and tested to provide validation data for a stress model needed to support high temperature finned surface design. Additional cold flow model tests and MTF tests were conducted to address mechanical and process design issues. This information was then used to design and cost a commercial CMB design concept. Finally, the MBHE was reconfigured into a slice arrangement and tested for an extended duration at a commercial CFB plant.

Jukkola, Glen

2010-06-30T23:59:59.000Z

379

Pressurized fluidized-bed hydroretorting of eastern oil shales. Volume 4, Task 5, Operation of PFH on beneficiated shale, Task 6, Environmental data and mitigation analyses and Task 7, Sample procurement, preparation, and characterization: Final report, September 1987--May 1991  

SciTech Connect

The objective of Task 5 (Operation of Pressurized Fluidized-Bed Hydro-Retorting (PFH) on Beneficiated Shale) was to modify the PFH process to facilitate its use for fine-sized, beneficiated Eastern shales. This task was divided into 3 subtasks: Non-Reactive Testing, Reactive Testing, and Data Analysis and Correlations. The potential environment impacts of PFH processing of oil shale must be assessed throughout the development program to ensure that the appropriate technologies are in place to mitigate any adverse effects. The overall objectives of Task 6 (Environmental Data and Mitigation Analyses) were to obtain environmental data relating to PFH and shale beneficiation and to analyze the potential environmental impacts of the integrated PFH process. The task was divided into the following four subtasks. Characterization of Processed Shales (IGT), 6.2. Water Availability and Treatment Studies, 6.3. Heavy Metals Removal and 6.4. PFH Systems Analysis. The objective of Task 7 (Sample Procurement, Preparation, and Characterization) was to procure, prepare, and characterize raw and beneficiated bulk samples of Eastern oil shale for all of the experimental tasks in the program. Accomplishments for these tasks are presented.

1992-03-01T23:59:59.000Z

380

RADIOACTIVE DEMONSTRATION OF MINERALIZED WASTE FORMS MADE FROM HANFORD LOW ACTIVITY WASTE (TANK SX-105, TANK AN-103, AND AZ-101/102) BY FLUIDIZED BED STEAM REFORMATION (FBSR)  

Science Conference Proceedings (OSTI)

Fluidized Bed Steam Reforming (FBSR) is a robust technology for the immobilization of a wide variety of radioactive wastes. Applications have been tested at the pilot scale for the high sodium, sulfate, halide, organic and nitrate wastes at the Hanford site, the Idaho National Laboratory (INL), and the Savannah River Site (SRS). Due to the moderate processing temperatures, halides, sulfates, and technetium are retained in mineral phases of the feldspathoid family (nepheline, sodalite, nosean, carnegieite, etc). The feldspathoid minerals bind the contaminants such as Tc-99 in cage (sodalite, nosean) or ring (nepheline) structures to surrounding aluminosilicate tetrahedra in the feldspathoid structures. The granular FBSR mineral waste form that is produced has a comparable durability to LAW glass based on the short term PCT testing in this study, the INL studies, SPFT and PUF testing from previous studies as given in the columns in Table 1-3 that represent the various durability tests. Monolithing of the granular product was shown to be feasible in a separate study. Macro-encapsulating the granular product provides a decrease in leaching compared to the FBSR granular product when the geopolymer is correctly formulated.

Jantzen, C.; Crawford, C.; Bannochie, C.; Burket, P.; Cozzi, A.; Daniel, G.; Hall, H.; Miller, D.; Missimer, D.; Nash, C.; Williams, F.

2013-09-18T23:59:59.000Z

Note: This page contains sample records for the topic "fluidized bed cfb" from the National Library of EnergyBeta (NLEBeta).
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381

Pressurized fluidized-bed hydroretorting of Eastern oil shales -- Sulfur control. Topical report for Subtask 3.1, In-bed sulfur capture tests; Subtask 3.2, Electrostatic desulfurization; Subtask 3.3, Microbial desulfurization and denitrification  

SciTech Connect

This topical report on ``Sulfur Control`` presents the results of work conducted by the Institute of Gas Technology (IGT), the Illinois Institute of Technology (IIT), and the Ohio State University (OSU) to develop three novel approaches for desulfurization that have shown good potential with coal and could be cost-effective for oil shales. These are (1) In-Bed Sulfur Capture using different sorbents (IGT), (2) Electrostatic Desulfurization (IIT), and (3) Microbial Desulfurization and Denitrification (OSU and IGT). The objective of the task on In-Bed Sulfur Capture was to determine the effectiveness of different sorbents (that is, limestone, calcined limestone, dolomite, and siderite) for capturing sulfur (as H{sub 2}S) in the reactor during hydroretorting. The objective of the task on Electrostatic Desulfurization was to determine the operating conditions necessary to achieve a high degree of sulfur removal and kerogen recovery in IIT`s electrostatic separator. The objectives of the task on Microbial Desulfurization and Denitrification were to (1) isolate microbial cultures and evaluate their ability to desulfurize and denitrify shale, (2) conduct laboratory-scale batch and continuous tests to improve and enhance microbial removal of these components, and (3) determine the effects of processing parameters, such as shale slurry concentration, solids settling characteristics, agitation rate, and pH on the process.

Roberts, M.J.; Abbasian, J.; Akin, C.; Lau, F.S.; Maka, A.; Mensinger, M.C.; Punwani, D.V.; Rue, D.M. [Institute of Gas Technology, Chicago, IL (United States); Gidaspow, D.; Gupta, R.; Wasan, D.T. [Illinois Inst. of Tech., Chicago, IL (United States); Pfister, R.M.: Krieger, E.J. [Ohio State Univ., Columbus, OH (United States)

1992-05-01T23:59:59.000Z

382

Attrition resistant fluidizable reforming catalyst  

DOE Patents (OSTI)

A method of preparing a steam reforming catalyst characterized by improved resistance to attrition loss when used for cracking, reforming, water gas shift and gasification reactions on feedstock in a fluidized bed reactor, comprising: fabricating the ceramic support particle, coating a ceramic support by adding an aqueous solution of a precursor salt of a metal selected from the group consisting of Ni, Pt, Pd, Ru, Rh, Cr, Co, Mn, Mg, K, La and Fe and mixtures thereof to the ceramic support and calcining the coated ceramic in air to convert the metal salts to metal oxides.

Parent, Yves O. (Golden, CO); Magrini, Kim (Golden, CO); Landin, Steven M. (Conifer, CO); Ritland, Marcus A. (Palm Beach Shores, FL)

2011-03-29T23:59:59.000Z

383

Sei Vojany Station repowering reconstruction assessment feasibility study. Volume 2. Export trade information  

Science Conference Proceedings (OSTI)

Six technologies are considered for application to the proposed Vojany Power Station EVO III. These technologies are: Conventional pulverized coal (PC) with SOx and NOx control; Atmospheric circulating fluidized bed (CFB); Atmospheric bubbling fluidized bed (BFB); Pressurized fluidized bed combustion combined cycle (PFBC-CC); Integrated coal gasification combined cycle (IGCC); and Gas fired combustion turbine combined cycle (CTCC).

Not Available

1992-01-01T23:59:59.000Z

384

Energy Optimization of Biomass Pyrolysis and Liquefaction System in CFB  

Science Conference Proceedings (OSTI)

Biomass pyrolysis and liquefaction technology needs inert carrier gas and high energy consumption. On the basis of analyzing its energy consumption and the using way of char and off-gas, energy in the pyrolysis and liquefaction system in CFB is optimized ... Keywords: FB biomass pyrolysis energy consumption optimize

Zhang Jun; Teng Wenrui; Wei Xinli

2011-02-01T23:59:59.000Z

385

Fluidized Bed Steam Reforming Technology Overview  

Coal added as reductant and for energy • What happens inside the reformer? Water evaporates Nitrates reduced to nitrogen gas

386

State-of-the-art review and report on critical aspects and scale-up considerations in the design of fluidized-bed reactors. Final report on Phase 1  

SciTech Connect

Information is given on the design of distributor plates and opening geometry to provide uniform flow over the reactor area. The design of granular bed filters is also considered. Pressure drops and particle size in the bed are discussed. (LTN)

1980-01-01T23:59:59.000Z

387

Evaluation of selected chemical processes for production of low-cost silicon (Phase II). Silicon Material Task Low-Cost Silicon Solar Array Project. Eighth quarterly progress report, July 1, 1977--September 30, 1977. [Zinc vapor reduction of silicon tetrachloride in fluidized bed of seed particles  

DOE Green Energy (OSTI)

Progress is reported in the design of a large experimental facility for the preparation of high-purity silicon by the zinc vapor reduction of silicon tetrachloride in a fluidized bed of seed particles to form a free-flowing granular product. As of July 25, 1977, the capacity goal for the experimental facility was raised from 25 to 50 MT Si/year. Process flow diagrams and materials/energy flow sheets have been revised to conform to the higher capacity and a plant layout has been developed for locating the facility within an available structure. A unit-by-unit review of instrumentation and other requirements has been made, with the inclusion of those items in the flow diagrams and flow sheets. Alternative designs are presented for a silicon carbide-coated carbon-lined fluidized-bed reactor contained in hot-wall stainless steel, including alternative designs for zinc vaporizers based on detailed heat-transfer calculations. Conditions and equipment for the conversion of by-product chlorine to hypochlorite for use in the treatment of sewage effluent locally were defined. The logistics of 19 percent NaOH delivery and pick-up of 14 percent NaOCL was worked out and equipment suppliers were identified. Heat dissipation requirements for the fluidized bed, Zn/ZnCl/sub 2/ condenser, and SiCl/sub 4/ waste disposal sections were established. Resistivity and purity data were obtained for DuPont's silicon prepared by batchwise zinc reduction of SiCl/sub 4/. A preliminary safety review was made of the experimental facility. During the report period, the miniplant was operated to (1) provide 2.2 kg of product for JPL evaluation, (2) evaluate methods of product withdrawal, and (3) test three zinc vaporizer concepts. Results of the zinc vaporizer tests were consistent with concurrent heat-transfer calculations. An average value of approximately 450 Btu hr/sup -1/ ft/sup -2/ F/sup -1/ for heat transfer from graphite to boiling zinc (1 atm) was determined.

Blocher, J.M. Jr.; Browning, M.F.; Wilson, W.J.; Carmichael, D.C.

1977-10-20T23:59:59.000Z

388

Coal fired fluid bed module for a single elevation style fluid bed power plant  

DOE Patents (OSTI)

A fluidized bed for the burning of pulverized fuel having a specific waterwall arrangement that comprises a structurally reinforced framework of wall tubes. The wall tubes are reversely bent from opposite sides and then bonded together to form tie rods that extend across the bed to support the lateral walls thereof.

Waryasz, Richard E. (Chicopee, MA)

1979-01-01T23:59:59.000Z

389

Microsoft Word - JEA CFB PPA Draft for HQ ReviewFinal.doc  

NLE Websites -- All DOE Office Websites (Extended Search)

in September 1996, York County Energy Partners and Metropolitan Edison Company terminated activities on the CFB project. On August 26, 1997, DOE approved transfer of the project to...

390

Evaluation of fluid bed heat exchanger optimization parameters. Final report  

SciTech Connect

Uncertainty in the relationship of specific bed material properties to gas-side heat transfer in fluidized beds has inhibited the search for optimum bed materials and has led to over-conservative assumptions in the design of fluid bed heat exchangers. An experimental program was carried out to isolate the effects of particle density, thermal conductivity, and heat capacitance upon fluid bed heat transfer. A total of 31 tests were run with 18 different bed material loads on 12 material types; particle size variations were tested on several material types. The conceptual design of a fluidized bed evaporator unit was completed for a diesel exhaust heat recovery system. The evaporator heat transfer surface area was substantially reduced while the physical dimensions of the unit increased. Despite the overall increase in unit size, the overall cost was reduced. A study of relative economics associated with bed material selection was conducted. For the fluidized bed evaporator, it was found that zircon sand was the best choice among materials tested in this program, and that the selection of bed material substantially influences the overall system costs. The optimized fluid bed heat exchanger has an estimated cost 19% below a fin augmented tubular heat exchanger; 31% below a commercial design fluid bed heat exchanger; and 50% below a conventional plain tube heat exchanger. The comparisons being made for a 9.6 x 10/sup 6/ Btu/h waste heat boiler. The fluidized bed approach potentially has other advantages such as resistance to fouling. It is recommended that a study be conducted to develop a systematic selection of bed materials for fluidized bed heat exchanger applications, based upon findings of the study reported herein.

Not Available

1980-03-01T23:59:59.000Z

391

" "," ",,," Steam Turbines Supplied by Either Conventional or Fluidized Bed Boilers",,,"Conventional Combusion Turbines with Heat Recovery",,,"Combined-Cycle Combusion Turbines",,,"Internal Combusion Engines with Heat Recovery",,," Steam Turbines Supplied by Heat Recovered from High-Temperature Processes",,,," "  

U.S. Energy Information Administration (EIA) Indexed Site

3 Relative Standard Errors for Table 8.3;" 3 Relative Standard Errors for Table 8.3;" " Unit: Percents." " "," ",,," Steam Turbines Supplied by Either Conventional or Fluidized Bed Boilers",,,"Conventional Combusion Turbines with Heat Recovery",,,"Combined-Cycle Combusion Turbines",,,"Internal Combusion Engines with Heat Recovery",,," Steam Turbines Supplied by Heat Recovered from High-Temperature Processes",,,," " " "," " ," " "NAICS Code(a)","Subsector and Industry","Establishments(b)","Establishments with Any Cogeneration Technology in Use(c)","In Use(d)","Not in Use","Don't Know","In Use(d)","Not in Use","Don't Know","In Use(d)","Not in Use","Don't Know","In Use(d)","Not in Use","Don't Know","In Use(d)","Not in Use","Don't Know"

392

Fluidization Technologies for the Mineral, Materials, and Energy ...  

Science Conference Proceedings (OSTI)

Fluidized Bed Applications for the Minerals Industry and Renewable Energy: Marcus ... adaptation and scale-up to meet specific customer/market requirements. ... In the course of developing a new industrial process, information produced at the ... Chemical analysis of the reduced ore sample, the metal sample and the slag ...

393

KINETICS OF PARTICLE GROWTH IN A FLUIDIZED CALCINER  

SciTech Connect

Fluidized calcination involves the injection of an atomized feed solution containing dissolved solids into a bed of fluidized partioles at elevated temperatures suitable for drying and calcining. The study was conducted in a threeinch diameter fluidized column using aluminum oxide as bed material and aqueous aluminum nitrate solution as feed. Products were removed at regular intervals to maintain a constant bed weight. Particle growth was traced by adding radioactive aluminum oxide seeds of a given size to the starting bed and following their progress as they grew into successively larger sieve fractions. The effects on the growth rate of operating variables and physical properties of the feed were studied, including fluidizing air velocity, atomizing air rate, column temperature, feed concentration, feed rate, and viscosity and surface tension of the feed. For each product using screen analysis and gammacounting data a volume-surface mean diameter of the seedcontaining particles was calculated. Upon statistical analysis a linear relationship between the mean diameter of seed-containing particles and time exhibited very strong correlation, substantiating the hypothesis that particle growth was proportional to its surface area. From this linear relationship the over-all growth constant, equal to the slope, was obtained. Attrition effect of the atomizing air was found statistically to be non-significant. Normal growth far outweighed attrition and for steady-state operation other methods to produce seeds, such as jet or target attrition must be employed to balance normal growth. (auth)

Lee, B.S.

1960-06-01T23:59:59.000Z