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1

HANDLING AND CO-FIRING OF SHREDDED MUNICIPAL REFUSE AND COAL IN A SPREADER-STOKER BOILER*  

E-Print Network (OSTI)

HANDLING AND CO-FIRING OF SHREDDED MUNICIPAL REFUSE AND COAL IN A SPREADER-STOKER BOILER* D. A for handling up to 120 tons/day of municipal refuse has been developed for co-firing with coal in a spreader-tube metals; and (3) environmental effects of the co-firing, with respect to emissions and ash residues. Co-firing

Columbia University

2

DENSIFIED REFUSE DERIVED FUEL CO-FIRING EXPERIENCE IN U.S. AIR FORCE SPREADER STOKER BOILERS  

E-Print Network (OSTI)

DENSIFIED REFUSE DERIVED FUEL CO-FIRING EXPERIENCE IN U.S. AIR FORCE SPREADER STOKER BOILERS ALFRED and Services Center Tyndall AFB, Florida ABSTRACT The thermal and environmental performance of co firing 1982, the U.S. Air Force co-fired densified refuse-derived-fuel (dRDF) with coal in two types

Columbia University

3

Method of regulating the amount of underfire air for combustion of wood fuels in spreader-stroke boilers  

DOE Patents (OSTI)

A method of metering underfire air for increasing efficiency and reducing particulate emissions from wood-fire, spreader-stoker boilers is disclosed. A portion of the combustion air, approximately one pound of air per pound of wood, is fed through the grate into the fuel bed, while the remainder of the combustion air is distributed above the fuel in the furnace, and the fuel bed is maintained at a depth sufficient to consume all oxygen admitted under fire and to insure a continuous layer of fresh fuel thereover to entrap charred particles inside the fuel bed.

Tuttle, Kenneth L. (Federal Way, WA)

1980-01-01T23:59:59.000Z

4

Boilers and Fired Systems  

SciTech Connect

This chapter examines how energy is consumed, how energy is wasted, and opportunities for reducing energy consumption and costs in the operation of boilers.

Parker, Steven A.; Scollon, R. B.

2009-07-14T23:59:59.000Z

5

Retrofitted coal-fired firetube boiler and method employed therewith  

DOE Patents (OSTI)

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

Wagoner, C.L.; Foote, J.P.

1995-07-04T23:59:59.000Z

6

Retrofitted coal-fired firetube boiler and method employed therewith  

SciTech Connect

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

Wagoner, Charles L. (Tullahoma, TN); Foote, John P. (Tullahoma, TN)

1995-01-01T23:59:59.000Z

7

Application of Multivariable Control to Oil and Coal Fired Boilers  

E-Print Network (OSTI)

Increased visibility provided by advanced measurement and control techniques has shown that control of oil and coal fired boilers is a complex problem involving simultaneous determination of flue gas carbon monoxide, hydrocarbon, opacity and temperature levels. A microcomputer-based control system which recognizes the inter-relationship of these variables has produced fuel savings averaging about 3% on coal and oil fired boilers. The system is described and case study data is presented for both coal and oil fired boilers.

Swanson, K.

1981-01-01T23:59:59.000Z

8

Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers  

E-Print Network (OSTI)

Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers Carlos E. Romero *, Ying Li, Harun Bilirgen, Nenad Sarunac, Edward K. Levy Energy Research Center type, boiler operation, fly ash characteristics and type of environmental control equipment installed

Li, Ying

9

Gas-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces May 16, 2013 - 4:36pm Addthis A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of your home. Your gas boiler or furnace can be retrofitted to improve its energy efficiency. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

10

Oil-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. What does this mean for me? If you have an oil furnace or boiler, you can now burn oil blended

11

Oil-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. What does this mean for me? If you have an oil furnace or boiler, you can now burn oil blended

12

Gas-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces May 16, 2013 - 4:36pm Addthis A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of your home. Your gas boiler or furnace can be retrofitted to improve its energy efficiency. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

13

Gas Cofiring Assessment for Coal Fired Utility Boilers  

Science Conference Proceedings (OSTI)

This study evaluates gas co-firing as one option for coal-fired utility boilers. It provides electric power generators an objective review of the potential, experience to date, and economics of five gas co-firing technologies, plus a sixth pilot-scale application.

2000-08-23T23:59:59.000Z

14

BPM2.0. Fossil-Fired Boilers  

Science Conference Proceedings (OSTI)

BOILER PERFORMANCE MODEL (BPM2.0) is a set of programs for predicting the heat transfer performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, provide boiler performance estimates for coal, oil or gaseous fuels, determine the influence of slagging and fouling characteristics on boiler performance, and calculate performance factors for tradeoff analyses comparing boilers and fuels. Given a set of target operating conditions, the programs can estimate control settings, gas and steam operating profiles through the boiler, overall boiler efficiency, and fuel consumption. The programs are broken into three categories: data, calculation, and reports with a central processor program acting as the link allowing the user to access any of the data or calculation programs and easily move between programs. The calculations are divided among the following five programs: heat duty calculation, combustion calculation, furnace performance calculation, convection pass performance calculation, and air heater performance calculation. The programs can model subcritical or supercritical boilers, most configurations of convective passes including boilers that achieve final reheat steam temperature control by split back pass, boilers with as many as two reheat circuits and/or multiple attemperator stations in series, and boilers with or without economizers and/or air heaters. Either regenerative or tubular air heaters are supported. For wall-fired or tangentially-fired furnaces, the furnace performance program predicts the temperature of the flue gases leaving the furnace. It accounts for variations in excess air, gas recirculation, burner tilt, wall temperature, and wall cleanliness. For boilers having radiant panels or platens above the furnace, the convective pass program uses the results of the combustion chamber calculation to estimate the gas temperature entering the convective pass.

Winslow, J.C. [USDOE, Pittsburgh Energy Technology Center, Pittsburgh, PA (United States)

1988-01-01T23:59:59.000Z

15

BPM3.0. Fossil-Fired Boilers  

Science Conference Proceedings (OSTI)

The BOILER PERFORMANCE MODEL (BPM3.0) is a set of programs for predicting the heat transfer performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, provide boiler performance estimates for coal, oil or gaseous fuels, determine the influence of slagging and fouling characteristics on boiler performance, and calculate performance factors for tradeoff analyses comparing boilers and fuels. Given a set of target operating conditions, the programs can estimate control settings, gas and steam operating profiles through the boiler, overall boiler efficiency, and fuel consumption. The programs are broken into three categories: data, calculation, and reports with a central processor program acting as the link allowing the user to access any of the data or calculation programs and easily move between programs. The calculations are divided among the following five programs: heat duty calculation, combustion calculation, furnace performance calculation, convection pass performance calculation, and air heater performance calculation. The programs can model subcritical or supercritical boilers, most configurations of convective passes including boilers that achieve final reheat steam temperature control by split back pass, boilers with as many as two reheat circuits and/or multiple attemperator stations in series, and boilers with or without economizers and/or air heaters. Either regenerative or tubular air heaters are supported. For wall-fired or tangentially-fired furnaces, the furnace performance program predicts the temperature of the flue gases leaving the furnace. It accounts for variations in excess air, gas recirculation, burner tilt, wall temperature, and wall cleanliness. For boilers having radiant panels or platens above the furnace, the convective pass program uses the results of the combustion chamber calculation to estimate the gas temperature entering the convective pass.

Winslow, J.C. [USDOE, Pittsburgh Energy Technology Center, PA (United States)

1992-03-01T23:59:59.000Z

16

ENVIRONMENTAL EMISSIONS FROM A SUSPENSION FIRED BOILER WHILE BURNING  

E-Print Network (OSTI)

, are not given in any of the tables. 4. The fouling of the boiler tubes while co firing RDF is a confirmation of European experi ence which showed that co-firing of MSW (with #12;lower ash fusion point) with coal

Columbia University

17

Simulating aerosol formation and effects in NOx absorption in oxy-fired boiler gas processing units using Aspen Plus.  

E-Print Network (OSTI)

??Oxy-fired boilers are receiving increasing focus as a potential response to reduced boiler emissions limits and greenhouse gas legislation. Among the challenges in cleaning boiler (more)

Schmidt, David Daniel

2013-01-01T23:59:59.000Z

18

Improved Process control of wood waste fired boilers  

DOE Green Energy (OSTI)

This project's principal aim was the conceptual and feasibility stage development of improved process control methods for wood-waste-fired water-tube boilers operating in industrial manufacturing applications (primarily pulp and paper). The specific objectives put forth in the original project proposal were as follows: (1) fully characterize the wood-waste boiler control inter-relationships and constraints through data collection and analysis; (2) design an improved control architecture; (3) develop and test an appropriate control and optimization algorithm; and (4) develop and test a procedure for reproducing the approach and deriving the benefits on similar pulp and paper wood-waste boilers. Detailed tasks were developed supporting these objectives.

Process Control Solutions, Inc.

2004-01-30T23:59:59.000Z

19

Wood-Coal Fired "Small" Boiler Case Study  

E-Print Network (OSTI)

Galaxy Carpet Corporation installed a coal and wood waste fired boiler approximately twelve months ago. Its first year net savings were $195,000.00 Total capital investment was paid off in 1.9 years. 20% investment tax credits were granted by the Federal Government. Galaxy Carpet Corporation has been sufficiently impressed with performance, both economically and technically, to place a follow-up order of $1,500,000.00 for a second solid fuel fired boiler system at its Dalton, Georgia Dye House operation.

Pincelli, R. D.

1980-01-01T23:59:59.000Z

20

Application of Flame Doctor to T-Fired Boilers: Feasibility Study  

Science Conference Proceedings (OSTI)

Flame Doctor, a burner diagnostic technology, is a packaged system consisting of hardware and software that ties into existing burner flame scanner systems of wall-fired, cyclone-fired, and turbo-fired boilers to provide real-time assessment of flame quality. This report describes feasibility tests to evaluate Flame Doctor for extension to tangentially fired (T-fired) boiler applications.

2007-03-22T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


21

Biomass Cofiring in Coal-Fired Boilers  

DOE Green Energy (OSTI)

Cofiring biomass-for example, forestry residues such as wood chips-with coal in existing boilers is one of the easiest biomass technologies to implement in a federal facility. The current practice is to substitute biomass for up to 20% of the coal in the boiler. Cofiring has many benefits: it helps to reduce fuel costs as well as the use of landfills, and it curbs emissions of sulfur oxide, nitrogen oxide, and the greenhouse gases associated with burning fossil fuels. This Federal Technology Alert was prepared by the Department of Energy's Federal Energy Management Program to give federal facility managers the information they need to decide whether they should pursue biomass cofiring at their facilities.

Not Available

2004-06-01T23:59:59.000Z

22

COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS  

SciTech Connect

The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

2001-04-01T23:59:59.000Z

23

Repowering oil-fired boilers with combustion turbines fired with gas from coal. Final report  

Science Conference Proceedings (OSTI)

The results of a study on repowering of oil fired reheat steam plants using combustion turbines and coal gas from the Texaco oxygen blown gasifier are presented. The steam plant utilizes combustion turbine exhaust gas as its combustion air supply. In some examples coal gas is fired in both the combustion turbines and the main boiler, while, in other cases, oil firing is retained in the boiler. Plant configurations, equipment changes, and performance are determined for three basic forms: (1) repowering based on coal gas supplied by pipeline (remote source); (2) repowering based on complete integration of the gasification system with the power plant; and (3) repowering based on partial integration of the gasification system wherein the boiler retains oil firing.

Garland, R.V.

1981-07-01T23:59:59.000Z

24

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING  

E-Print Network (OSTI)

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING APPROACH ANDREW KUSIAK to analyze events leading to plug- gage of a boiler. The proposed approach involves statistics, data. The proposed approach has been tested on a 750 MW commercial coal-fired boiler affected with an ash fouling

Kusiak, Andrew

25

Modeling of a coal-fired natural circulation boiler  

SciTech Connect

Modeling of a natural circulation boiler for a coal-fired thermal power station is presented here. The boiler system is divided into seven subcomponents, and for each section, models based on conservation of mass, momentum, and energy are formulated. The pressure drop at various sections and the heat transfer coefficients are computed using empirical correlations. Solutions are obtained by using SIMULINK. The model is validated by comparing its steady state and dynamic responses with the actual plant data. Open loop responses of the model to the step changes in the operating parameters, such as pressure, temperature, steam flow, feed water flow, are also analyzed. The present model can be used for the development and design of effective boiler control systems.

Bhambare, K.S.; Mitra, S.K.; Gaitonde, U.N. [Indian Institute of Technology, Bombay (India). Dept. of Mechanical Engineering

2007-06-15T23:59:59.000Z

26

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

2001-10-10T23:59:59.000Z

27

NOx Control Options and Integration for US Coal Fired Boilers  

DOE Green Energy (OSTI)

This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

2006-06-30T23:59:59.000Z

28

FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS  

DOE Green Energy (OSTI)

This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT40811. Fuel Lean Biomass Reburning is a method of staging fuel within a coal-fired utility boiler to convert nitrogen oxides (NOx) to nitrogen by creating locally fuel-rich eddies, which favor the reduction of NOx, within an overall fuel lean boiler. These eddies are created by injecting a supplemental fuel source, designated as the reburn fuel, downstream of the primary combustion zone. Chopped biomass was the reburn fuel for this project. Four parameters were explored in this research: the initial oxygen concentration ranged between 1%-6%, the amount of biomass used as the reburn fuel ranged between from 0%-23% of the total % energy input, the types of biomass used were low nitrogen switchgrass and high nitrogen alfalfa, and the types of carrier gases used to inject the biomass (nitrogen and steam). Temperature profiles and final flue gas species concentrations are presented in this report. An economic evaluation of a potential full-scale installation of a Fuel-Lean Biomass Reburn system using biomass-water slurry was also performed.

Jeffrey J. Sweterlitsch; Robert C. Brown

2002-07-01T23:59:59.000Z

29

FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS  

SciTech Connect

This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT40811. Fuel Lean Biomass Reburning is a method of staging fuel within a coal-fired utility boiler to convert nitrogen oxides (NOx) to nitrogen by creating locally fuel-rich eddies, which favor the reduction of NOx, within an overall fuel lean boiler. These eddies are created by injecting a supplemental fuel source, designated as the reburn fuel, downstream of the primary combustion zone. Chopped biomass was the reburn fuel for this project. Four parameters were explored in this research: the initial oxygen concentration ranged between 1%-6%, the amount of biomass used as the reburn fuel ranged between from 0%-23% of the total % energy input, the types of biomass used were low nitrogen switchgrass and high nitrogen alfalfa, and the types of carrier gases used to inject the biomass (nitrogen and steam). Temperature profiles and final flue gas species concentrations are presented in this report. An economic evaluation of a potential full-scale installation of a Fuel-Lean Biomass Reburn system using biomass-water slurry was also performed.

Jeffrey J. Sweterlitsch; Robert C. Brown

2002-07-01T23:59:59.000Z

30

Planning and setup for the implementation of coal and wood co-fired boilers.  

E-Print Network (OSTI)

??Coal and wood co-fired boiler technology has been significantly advancing in the past years, but many of their capabilities remain unknown to much of the (more)

Gump, Christopher D.

2007-01-01T23:59:59.000Z

31

Second law analysis of a natural gas-fired steam boiler and cogeneration plant.  

E-Print Network (OSTI)

??A second law thermodynamic analysis of a natural gas-fired steam boiler and cogeneration plant at Rice University was conducted. The analysis included many components of (more)

Conklin, Eric D

2010-01-01T23:59:59.000Z

32

NOx Control Options and Integration for US Coal Fired Boilers  

DOE Green Energy (OSTI)

This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

2003-12-31T23:59:59.000Z

33

NOx Control Options and Integration for US Coal Fired Boilers  

Science Conference Proceedings (OSTI)

This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2003-06-30T23:59:59.000Z

34

Oxides Emissions from Coal-Fired Boilers TOPICAL REPORT NUMBER 14  

NLE Websites -- All DOE Office Websites (Extended Search)

Reburning Technologies for the Control of Nitrogen Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers TOPICAL REPORT NUMBER 14 MAY 1999 TOPICAL REPORT NUMBER 14 A report on three projects conducted under separate cooperative agreements between: The U.S. Department of Energy and * The Babcock & Wilcox Company * Energy and Environmental Research Corporation * New York State Electric & Gas Corporation MAY 1999 Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers Cover image: Schematic of reburning technology Source: Energy and Environmental Research Corporation Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers Executive Summary ..................................................................................................

35

The combustion and the thermal-energetic behavior of an oil-fired condensing boiler.  

E-Print Network (OSTI)

??The purpose of this Masters Thesis is to analyze an oil-fired condensing boiler describing the aspects concerning the combustion, condensation latent heat recovery from the (more)

Cattarinussi, Cristian

2013-01-01T23:59:59.000Z

36

NOx Control Options and Integration for US Coal Fired Boilers  

SciTech Connect

This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-06-30T23:59:59.000Z

37

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect

This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

2003-01-30T23:59:59.000Z

38

Measurement and Modeling of SO3 Formation in Coal-Fired Power Boilers  

Science Conference Proceedings (OSTI)

Some fraction of the SO2 formed by oxidation of sulfur in a coal-fired boiler is further oxidized to SO3. As a rule of thumb, the SO3 concentration at the boiler's economizer exit is expected to be about 1% of the SO2 concentration; however, the actual value is strongly dependent on the fuel composition, boiler design, and the boiler operating conditions. Qualitatively, it is well accepted that iron in the convection section heat exchanger tubes and in the ash acts as a catalyst to promote oxidation of S...

2011-09-27T23:59:59.000Z

39

EPRI 2002 Workshop on Combustion-Based NOx Controls for Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

The Workshop on Combustion-Based NOx Controls for Coal-Fired Boilers, formerly the Workshop on NOx Controls for Utility Boilers, was the sixth in a series sponsored by EPRI and offered attendees a comprehensive picture of recent developments and full-scale applications of control technologies for nitrogen oxides (NOx). The workshop took place on October 24-25, 2002, in Atlanta, Georgia.

2003-01-14T23:59:59.000Z

40

An Assessment of Alternative NOx Monitoring Technologies for Coal-Fired Boiler Applications  

Science Conference Proceedings (OSTI)

This report reviews the applicability of alternate measurement technologies to measure NOx in coal-fired boiler applications using optical techniques in general, and tunable diode laser spectroscopy in particular. Increasingly stringent regulations of NOx emission limits on this class of boilers make accurate, reliable, cost effective measurement techniques of growing importance. Existing commercial instrumentation used for CEMS applications, do not entirely satisfy industry requirements and needs for pr...

2005-12-12T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

Retrofit NOx Controls for Coal-Fired Utility Boilers - 2000 Update  

Science Conference Proceedings (OSTI)

During the last four years (1996-2000), NOx control retrofits increased significantly in response to further tightening of NOx regulations. Approximately one hundred complete burner retrofits of wall- and T-fired boilers were implemented during this period, bringing the total burner retrofits to 357. Also, 32 burner component modification BCM) projects were implemented. Other control options included combustion optimization in more than two hundred boilers, thirteen reburns, five selective non-catalytic ...

2000-12-15T23:59:59.000Z

42

Retrofit NOx Control Guidelines for Gas- and Oil-Fired Boilers  

Science Conference Proceedings (OSTI)

Ground-level ozone concentrations continue to exceed the federal health-based standard in many parts of the country, especially urban areas. This condition led Congress to include in the Clean Air Act Amendments of 1990 a requirement that states with nonattainment regions implement regulations to reduce NOx from all sources, including utility boilers. By providing a summary and analysis of all the available information on NOx control techniques for gas-and oil-fired boilers, this document can help utilit...

1994-01-01T23:59:59.000Z

43

Program on Technology Innovation: Formation of Large Particle Ash in Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

The objective of this project was to obtain a better understanding of the process that underlies the formation of large particle ash (LPA) in coal-fired boilers. As an approach, sample sets of coal, fireside ash deposits, and LPA were collected from selected boilers identified by the Electric Power Research Institute (EPRI) and were characterized using scanning electron microscopy (SEM) and x-ray microanalysis techniques. The coals were characterized to determine the abundance, size, and composition of t...

2010-02-08T23:59:59.000Z

44

Feasibility of burning refuse derived fuel in institutional size oil-fired boilers. Final report  

DOE Green Energy (OSTI)

This study investigates the feasibility of retrofitting existing oil-fired boilers of institutional size, approximately 3.63 to 36.3 Mg steam/h (8000 to 80,000 lbs steam/h) for co-firing with refuse-derived fuel (RDF). Relevant quantities describing mixtures of oil and RDF and combustion products for various levels of excess air are computed. Savings to be realized from the use of RDF are derived under several assumptions and allowable costs for a retrofit are estimated. An extensive survey of manufacturers of burners, boilers, and combustion systems showed that no hardware or proven design is yet available for such retrofit. Approaches with significant promises are outlined: the slagging burner, and a dry ash double vortex burner for low heat input from RDF. These two systems, and an evaluation of a small separate RDF dedicated combustor in support of the oil-fired boiler, are recommended as topics for future study.

None

1980-10-01T23:59:59.000Z

45

Gas-Fired Boilers and Furnaces | Department of Energy  

NLE Websites -- All DOE Office Websites (Extended Search)

gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of...

46

Superclean coal-water slurry combustion testing in an oil-fired boiler  

SciTech Connect

The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for heavy fuel oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in a heavy fuel oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing wig determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting boilers will be identified

Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Wincek, R.T.; Clark, D.A.; Scaroni, A.W.

1993-04-21T23:59:59.000Z

47

THE IMPORTANCE OF PROPER LOADING OF REFUSE FIRED BOILERS  

E-Print Network (OSTI)

an explanation for the unusually high maintenance costs, not as a criticism of Thermal's management. All parties in 1980, the same year that Thermal management uprated the boilers. Annual oper ating and maintenance of the overfire air system, the maintenance expenses due to tube wastage and stoker failures, would

Columbia University

48

Property:Building/SPPurchasedEngyNrmlYrMwhYrOil-FiredBoiler | Open Energy  

Open Energy Info (EERE)

SPPurchasedEngyNrmlYrMwhYrOil-FiredBoiler SPPurchasedEngyNrmlYrMwhYrOil-FiredBoiler Jump to: navigation, search This is a property of type String. Oil-fired boiler Pages using the property "Building/SPPurchasedEngyNrmlYrMwhYrOil-FiredBoiler" Showing 25 pages using this property. (previous 25) (next 25) S Sweden Building 05K0001 + 0.0 + Sweden Building 05K0002 + 0.0 + Sweden Building 05K0003 + 0.0 + Sweden Building 05K0004 + 0.0 + Sweden Building 05K0005 + 0.0 + Sweden Building 05K0006 + 0.0 + Sweden Building 05K0007 + 0.0 + Sweden Building 05K0008 + 0.0 + Sweden Building 05K0009 + 0.0 + Sweden Building 05K0010 + 0.0 + Sweden Building 05K0011 + 0.0 + Sweden Building 05K0012 + 0.0 + Sweden Building 05K0013 + 0.0 + Sweden Building 05K0014 + 0.0 + Sweden Building 05K0015 + 0.0 + Sweden Building 05K0016 + 0.0 +

49

Property:Building/SPPurchasedEngyPerAreaKwhM2Oil-FiredBoiler | Open Energy  

Open Energy Info (EERE)

SPPurchasedEngyPerAreaKwhM2Oil-FiredBoiler SPPurchasedEngyPerAreaKwhM2Oil-FiredBoiler Jump to: navigation, search This is a property of type String. Oil-fired boiler Pages using the property "Building/SPPurchasedEngyPerAreaKwhM2Oil-FiredBoiler" Showing 25 pages using this property. (previous 25) (next 25) S Sweden Building 05K0001 + 0.0 + Sweden Building 05K0002 + 0.0 + Sweden Building 05K0003 + 0.0 + Sweden Building 05K0004 + 0.0 + Sweden Building 05K0005 + 0.0 + Sweden Building 05K0006 + 0.0 + Sweden Building 05K0007 + 0.0 + Sweden Building 05K0008 + 0.0 + Sweden Building 05K0009 + 0.0 + Sweden Building 05K0010 + 0.0 + Sweden Building 05K0011 + 0.0 + Sweden Building 05K0012 + 0.0 + Sweden Building 05K0013 + 0.0 + Sweden Building 05K0014 + 0.0 + Sweden Building 05K0015 + 0.0 + Sweden Building 05K0016 + 0.0 +

50

Property:Building/SPPurchasedEngyForPeriodMwhYrOil-FiredBoiler | Open  

Open Energy Info (EERE)

SPPurchasedEngyForPeriodMwhYrOil-FiredBoiler SPPurchasedEngyForPeriodMwhYrOil-FiredBoiler Jump to: navigation, search This is a property of type String. Oil-fired boiler Pages using the property "Building/SPPurchasedEngyForPeriodMwhYrOil-FiredBoiler" Showing 25 pages using this property. (previous 25) (next 25) S Sweden Building 05K0001 + 0.0 + Sweden Building 05K0002 + 0.0 + Sweden Building 05K0003 + 0.0 + Sweden Building 05K0004 + 0.0 + Sweden Building 05K0005 + 0.0 + Sweden Building 05K0006 + 0.0 + Sweden Building 05K0007 + 0.0 + Sweden Building 05K0008 + 0.0 + Sweden Building 05K0009 + 0.0 + Sweden Building 05K0010 + 0.0 + Sweden Building 05K0011 + 0.0 + Sweden Building 05K0012 + 0.0 + Sweden Building 05K0013 + 0.0 + Sweden Building 05K0014 + 0.0 + Sweden Building 05K0015 + 0.0 +

51

Development of Cost Effective Oxy-Combustion Retrofitting for Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

The overall objective of this project is to further develop the oxy-combustion technology for commercial retrofit in existing wall-fired and Cyclone boilers by 2012. To meet this goal, a research project was conducted that included pilot-scale testing and a full-scale engineering and economic analysis.

Hamid Farzan

2010-12-31T23:59:59.000Z

52

Retrofit NOx Control Guidelines for Gas- and Oil-Fired Boilers Version 2.0  

Science Conference Proceedings (OSTI)

This document reviews and summarizes NOx control technologies to help utility engineering and operating staff evaluate and select appropriate retrofit strategies for natural gas- and oil-fired boilers. In addition to general discussions of the various technologies, the document includes an accompanying database on diskette with detailed information on 239 NOx retrofits.

1997-08-19T23:59:59.000Z

53

Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994  

SciTech Connect

The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

Sommer, T.; Melick, T.; Morrison, D.

1994-12-31T23:59:59.000Z

54

Engineering development of advanced coal-fired low-emission boiler system  

Science Conference Proceedings (OSTI)

The Pittsburgh Energy Technology Center of the US Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems'' Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NO[sub x] emissions not greater than one-third NSPS; SO[sub x] emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: Improved ash disposability and reduced waste generation; reduced air toxics emissions; increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

Not Available

1993-02-26T23:59:59.000Z

55

Improvement of the process of fuel firing on BKZ-210-140F boilers  

SciTech Connect

The existing flame processes of dual firing of gas and solid fuel are updated with reconstruction of the burners at the Chelyabinsk TETs-2. This is connected with marked worsening of the quality of local coal supplied to the cogeneration plant. Comparative tests of boilers with burners subjected to different degrees of updating have shown that replacement of the now used swirled method of introduction of reagents into the furnace by a uniflow one lowers the heat flows to the metal structures and to the settling of the burner throats making them more reliable. The emission of nitrogen oxides is minimized in the mode of gas firing and the activity of slagging of the furnace and of the platens is reduced in the mode of coal firing, which makes it possible to raise the steam rate of the boiler. Ways for further improvement of burner design with respect to nitrogen oxide emissions in the polydisperse flame are outlined.

V.V. Osintsev; M.P. Sukharev; E.V. Toropov; K.V. Osintsev [Administration of Scientific Research of the South Ural State University (Russian Federation)

2007-01-15T23:59:59.000Z

56

Annual fuel usage charts for oil-fired boilers. [Building space heating and hot water supplies  

SciTech Connect

On the basis of laboratory-determined boiler efficiency data, one may calculate the annual fuel usage (AFU) for any oil-fired boiler, serving a structure of a given design heat load, for any specified hourly weather pattern. Further, where data are available regarding the energy recapture rates of the strucutre due to direct gain solar energy (windows), lighting, cooking, electrical appliances, metabolic processes, etc., the annual fuel usage savings due to such (re) capture are straightforwardly determinable. Employing the Brookhaven National Laboratory annual fuel usage formulation, along with efficiency data determined in the BNL Boiler Laboratory, computer-drawn annual fuel usage charts can be generated for any selected boiler for a wide range of operating conditions. For two selected boilers operating in any one of the hour-by-hour weather patterns which characterize each of six cities over a wide range of firing rates, domestic hot water consumption rates, design heat loads, and energy (re) capture rates, annual fuel usages are determined and graphically presented. Figures 1 to 98, inclusive, relate to installations for which energy recapture rates are taken to be zero. Figures 97 to 130, inclusive, apply to a range of cases for which energy recapture rates are nonzero and determinable. In all cases, simple, direct and reliable annual fuel usage values can be determined by use of charts and methods such as those illustrated.

Berlad, A.L.; Yeh, Y.J.; Salzano, F.J.; Hoppe, R.J.; Batey, J.

1978-07-01T23:59:59.000Z

57

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

Science Conference Proceedings (OSTI)

Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO2 flue gas recycle and burner feed design on flame characteristics (burnout, NOx, SOx, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO2 flue gas recycle and burner design on flame characteristics (burnout, NOx, SOx, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO2 capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

2013-09-30T23:59:59.000Z

58

New 90,000 PPH Coal Fired Boiler Plant at Liggett & Myers Tobacco Company, Durham North Carolina  

E-Print Network (OSTI)

Liggett & Myers Tobacco Company in Durham, North Carolina is installing a future cogeneration, coal fired boiler system designed and built by Energy Systems (ESI) of Chattanooga, Tennessee. The complete boiler plant is comprised of a 90,000 pph Dorr-Oliver/E.Keeler, 750 psig design boiler for future cogeneration with a Detroit chain grate stoker and all necessary coal conveying equipment, silos, side stream bag house, buildings and also, all necessary auxiliary equipment to make for a complete operating system.

Kaskey, G. T.

1984-01-01T23:59:59.000Z

59

Residual carbon from pulverized coal fired boilers 1: Size distribution and combustion reactivity  

Science Conference Proceedings (OSTI)

The amount of residual, or unburned, carbon in fly ash is an important concern in the design and operation of pulverized coal-fired boilers. Char oxidation is the slowest step in the coal combustion process, and the rate at which this heterogeneous reaction-proceeds has an important effect on the degree of carbon burnout. There is an extensive literature on char combustion kinetics based on data in the early and intermediate stages of carbon conversion. A critical fundamental question is whether the small fraction of the fuel carbon that passes unreacted through a boiler is representative of the char during the main portion of the combustion process. This article addresses that question through a detailed characterization of eight carbon-containing fly ash samples acquired from commercial-scale combustion systems. The fly ash characterization included measurement-of joint carbon/size distribution and determination.of the combustion reactivity of the residual carbon. To minimize mineral matter interactions in the reactivity tests, the technique of incipient fluidization was developed for separation of carbon-rich extracts from the inorganic portion of the fly ash. Reactivity measurements were made at 1400--1800 K to represent conditions in pulverized coal fired boilers. Measurements were also made at 700--1100 K to. minimize transport effects and isolate the influence of char chemistry and microstructure. In both temperature regimes, the residual carbon extracts. were significantly less reactive than chars extracted from a laboratory-scale laminar flow reactor in the early-to-intermediate stages of combustion. It is concluded that the boiler environment deactivates chars, making high carbon burnout more difficult to achieve than is predicted by existing char combustion kinetic models that were developed from data on the laboratory chars. Finally, the results are used to discuss potential char deactivation mechanisms, both thermal and oxidative, in coal-fired boilers.

Hurt, R.H. [Sandia National Labs., Livermore, CA (United States); Gibbins, J.R. [Imperial Coll. of Science, Technology and Medicine, London (United Kingdom). Dept. of Mechanical Engineering

1994-08-01T23:59:59.000Z

60

Performance of composite coatings in a coal-fired boiler environment  

Science Conference Proceedings (OSTI)

Four samples of thermal spray coatings, each made from different core wire consumables by twin wire arc spray, were exposed for 18 months in a coal-fired boiler environment. The tests are described and the performance of each coating is evaluated. Results indicated that the four consumable wire alloys showed remarkable resistance to fly ash erosion and corrosion over the period of the test.

Nava, J.C. [ME Technical Services, Bridgeton, MO (United States)

2009-09-15T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994  

SciTech Connect

Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

BUTCHER,T.A.

1994-01-04T23:59:59.000Z

62

Understanding Mercury Chemistry in Coal-Fired Boilers: Biennial Report December 2001 December 2003  

Science Conference Proceedings (OSTI)

This report describes progress on a research program cosponsored by Tennessee Valley Authority (TVA) and the U.S. Environmental Protection Agency (EPA). The overall objective of this program is to gain an understanding of the chemistry and kinetics of mercury speciation in post-furnace regions of coal-fired utility boilers, in order to enhance the oxidation of elemental mercury for subsequent capture by air pollution controls, such as electrostatic precipitators (ESPs), baghouses, and especially sulfur d...

2003-12-17T23:59:59.000Z

63

Rich Reagent Injection Technology for NOx Control in Cyclone-Fired Boilers  

Science Conference Proceedings (OSTI)

This report summarizes multiple demonstration projects that have led to commercial development of the Rich Reagent Injection (RRI) technology. RRI was developed by Reaction Engineering International (REI) with funding from EPRI and U.S. DOE National Energy Technology Laboratory (DOE-NETL). Prior to RRI, most NOx reduction efforts that focused on modifying combustion to reduce NOx formation in fossil-fuel-fired boilers and furnaces involved air or fuel staging. Even with significant levels of furnace stag...

2006-11-06T23:59:59.000Z

64

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS  

SciTech Connect

Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US Department of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

Nsakala ya Nsakala; Gregory N. Liljedahl

2003-05-15T23:59:59.000Z

65

Emissions of air toxics from coal-fired boilers: Arsenic  

Science Conference Proceedings (OSTI)

Concerns over emissions of hazardous air pollutants (air toxics) have emerged as a major environmental issue; the authority of the US Environmental Protection Agency to regulate such pollutants has been greatly expanded through passage of the Clean Air Act Amendments of 1990. Arsenic and arsenic compounds are of concern mainly because of their generally recognized toxicity. Arsenic is also regarded as one of the trace elements in coal subject to significant vaporization. This report summarizes and evaluates available published information on the arsenic content of coals mined in the United States, on arsenic emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Bituminous and lignite coals have the highest mean arsenic concentrations, with subbituminous and anthracite coals having the lowest. However, all coal types show very significant variations in arsenic concentrations. Arsenic emissions from coal combustion are not well-characterized, particularly with regard to determination of specific arsenic compounds. Variations in emission, rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of arsenic by environmental control technologies are available primarily for systems with cold electrostatic precipitators, where removals of approximately 50 to 98% have been reported. Limited data for wet flue-gas-desulfurization systems show widely varying removals of from 6 to 97%. On the other hand, waste incineration plants report removals in a narrow range of from 95 to 99%. This report briefly reviews several areas of research that may lead to improvements in arsenic control for existing flue-gas-cleanup technologies and summarizes the status of analytical techniques for measuring arsenic emissions from combustion sources.

Mendelsohn, M.H.; Huang, H.S.; Livengood, C.D.

1994-08-01T23:59:59.000Z

66

Emissions of airborne toxics from coal-fired boilers: Mercury  

Science Conference Proceedings (OSTI)

Concerns over emissions of hazardous air Pollutants (air toxics) have emerged as a major environmental issue, and the authority of the US Environmental Protection Agency to regulate such pollutants was greatly expanded through the Clean Air Act Amendments of 1990. Mercury has been singled out for particular attention because of concerns over possible effects of emissions on human health. This report evaluates available published information on the mercury content of coals mined in the United States, on mercury emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Anthracite and bituminous coals have the highest mean-mercury concentrations, with subbituminous coals having the lowest. However, all coal types show very significant variations in mercury concentrations. Mercury emissions from coal combustion are not well-characterized, particularly with regard to determination of specific mercury compounds. Variations in emission rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of mercury by environmental control technologies are available primarily for systems with electrostatic precipitators, where removals of approximately 20% to over 50% have been reported. Reported removals for wet flue-gas-desulfurization systems range between 35 and 95%, while spray-dryer/fabric-filter systems have given removals of 75 to 99% on municipal incinerators. In all cases, better data are needed before any definitive judgments can be made. This report briefly reviews several areas of research that may lead to improvements in mercury control for existing flue-gas-clean-up technologies and summarizes the status of techniques for measuring mercury emissions from combustion sources.

Huang, H.S.; Livengood, C.D.; Zaromb, S.

1991-09-01T23:59:59.000Z

67

Performance of a small scale boiler burner in the firing of fuel blends  

E-Print Network (OSTI)

Power plants spend nearly 50 billion dollars a year on fuel cost. Presently coal accounts for over 75% of the electricity generated in this country. Due to increasingly harsh environmental regulations, the demand for low sulfur (S) coal has dramatically increased. This increase in demand is expected to cause the price of coal to rise. Such a senario has caused the utilities to explore the possibilities of supplementing coal with fuel alternatives such as the byproducts of process industries. The supplemental fuel for utilities located near feedlots (e.g. Northwest Texas) happens to be feedlot manure. Feedlot manure is attractive because it is nearly ten times cheaper than coal and is relatively inexpensive to transport. There exists nearly six million head of cattle in Northwest Texas which produce 25,000 tons of manure each day. Feedlot manure presents water and air pollution concerns if not disposed of properly. As such, the feedlot operators are eager to find methods of safely disposing of the feedlot manure. A small scale boiler burner facility has been constructed to simulate a utility class boiler. Experiments were conducted with coal only and then for coal/feedlot manure. Three types of feedlot manure are examined; raw feedlot manure, partially composted feedlot manure, and finished composted feedlot manure. Performance characteristics and emission data were taken for each case. A summary of the results is as follows: (I) sulfur Wyoming coal was fired and a gasification efficiency of 66% was measured. (i I) Emissions measurements were recorded and it was seen that emissions of NO,, and S02 increased as the burnt mass fraction increased. However, all emissions were within NSPS guidelines. (iii) The successful firing of coal and feedlot manure was achieved, a gasification efficiency in the range of 86% was measured, which is higher than 66% obtained when firing coal alone. (iv) When the fuel blend is fully burnt, the NO,, emissions with the blend firing was lower than the firing of coal alone.

Frazzitta, Stephen

1993-01-01T23:59:59.000Z

68

Verktyg fr lnsamhetsberkningar vid brnslekonvertering av spetslastpannor frn olja till pellets; Tool for estimating the profitability of converting a peak-load oil-fired boiler to pellets.  

E-Print Network (OSTI)

?? This report summarizes the development of a calculation program estimating the profitability of converting a peak-load oil-fired boiler to pellets. To convert an oil-fired (more)

Sorby, Jonathan

2013-01-01T23:59:59.000Z

69

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

NLE Websites -- All DOE Office Websites (Extended Search)

Characterization of Oxy-combustion Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers Background Technology and policy options are being investigated for mitigating CO 2 emissions. Electric power generation represents one of the largest CO 2 contributors in the United States and is expected to grow with fossil fuels continuing to be the dominant fuel source. Oxy-combustion is a developing technology that could become part of a national carbon capture effort to mitigate climate change. At a pulverized coal

70

Process to improve boiler operation by supplemental firing with thermally beneficiated low rank coal  

DOE Patents (OSTI)

The invention described is a process for improving the performance of a commercial coal or lignite fired boiler system by supplementing its normal coal supply with a controlled quantity of thermally beneficiated low rank coal, (TBLRC). This supplemental TBLRC can be delivered either to the solid fuel mill (pulverizer) or directly to the coal burner feed pipe. Specific benefits are supplied based on knowledge of equipment types that may be employed on a commercial scale to complete the process. The thermally beneficiated low rank coal can be delivered along with regular coal or intermittently with regular coal as the needs require.

Sheldon, Ray W. (Huntley, MT)

2001-01-01T23:59:59.000Z

71

Measurement and Modeling of SO3 Formation in Coal-Fired Power Boilers  

Science Conference Proceedings (OSTI)

This report presents results from the second full-scale test and associated modeling work conducted under EPRIs program on measurement and modeling of SO3 formation in coal-fired boilers. The objective of this program is to develop a fundamental understanding of the SO3 formation/depletion process with the hope that this understanding can suggest operational changes that minimize SO3 concentrations at the economizer outlet. The study focuses on SO3 formation up to the economizer outlet because SO3 forma...

2008-12-16T23:59:59.000Z

72

Flue Gas Conditioning to Reduce Particulate Emissions in Industrial Coal-Fired Boilers  

E-Print Network (OSTI)

Chemical technology has been used successfully to solve many of the operational and emissions problems that result from burning coal. This paper describes the use of blended chemical flue gas conditioners to significantly reduce particulate emissions in coal-fired industrial boilers. In many cases, these chemical conditioning agents have increased the efficiency of electrostatic precipitators and mechanical collectors by more than fifty percent. The effectiveness of this technology has been demonstrated on units generating 50,000 to 200,000 lbs./hr. steam. Results achieved at various industrial plants under actual operating conditions are presented.

Miller, B.; Keon, E.

1980-01-01T23:59:59.000Z

73

NOx Reduction Assessment for Tangentially Fired Boilers Burning Powder River Basin Coal  

Science Conference Proceedings (OSTI)

The objective of this project was to assess the feasibility of and the most cost-effective approaches for reducing nitrous oxide (NOx) emissions for tangentially fired boilers burning Powder River Basin (PRB) coal in order to achieve average NOx emission rates of 0.15 lb/mmBtu (110 ppm), or lower. This is typically achievable by a deep level of combustion air staging, which may be possible if operational issues experienced during low combustion air operation (for example, slagging) can be mitigated. Acc...

2010-01-20T23:59:59.000Z

74

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

Science Conference Proceedings (OSTI)

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18%. The performance goal of 70/40 reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18%.

None

1998-07-01T23:59:59.000Z

75

Optimization of Trona/Limestone Injection for SO2 Control in Coal-Fired Boilers  

SciTech Connect

Mobotec USA develops and markets air pollution control systems for utility boilers and other combustion systems. They have a particular interest in technologies that can reduce NOx, SOx, and mercury emissions from coal-fired boilers, and have been investigating the injection of sorbents such as limestone and trona into a boiler to reduce SOx and Hg emissions. WRI proposed to use the Combustion Test Facility (CTF) to enable Mobotec to conduct a thorough evaluation of limestone and trona injection for SO{sub 2} control. The overall goal of the project was to characterize the SO{sub 2} reductions resulting from the injection of limestone and trona into the CTF when fired with a high-sulfur eastern bituminous coal used in one of Mobotec's Midwest installations. Results revealed that when limestone was injected at Ca:S molar ratios of 1.5 to 3.0, the resulting SO{sub 2} reductions were 35-55%. It is believed that further reductions can be attained with improved mixing of the sorbent with the combustion gases. When limestone was added to the coal, at Ca:S molar ratios of 0.5 to 1.5, the SO{sub 2} reductions were 13-21%. The lower reductions were attributed to dead-burning of the sorbent in the high temperature flame zone. In cases where limestone was both injected into the furnace and added to the coal, the total SO{sub 2} reductions for a given Ca:S molar ratio were similar to the reductions for furnace injection only. The injection of trona into the mid-furnace zone, for Na:S molar ratios of 1.4 to 2.4, resulted in SO{sub 2} reductions of 29-43%. Limestone injection did not produce any slag deposits on an ash deposition probe while trona injection resulted in noticeable slag deposition.

None

2005-09-01T23:59:59.000Z

76

ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS  

Science Conference Proceedings (OSTI)

ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further improve NOx emissions and related combustion performance. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive Powder River Basin coal (PRB) to a moderately reactive Midwestern bituminous coal (HVB) to a less reactive medium volatile Eastern bituminous coal (MVB). Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis.

Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

2002-12-30T23:59:59.000Z

77

A. Kusiak and A. Burns, Mining Temporal Data: A Coal-Fired Boiler Case Study, Proceedings of International Conference, KES 2005, Melbourne, Australia, September 14-16, 2005, in R.  

E-Print Network (OSTI)

A. Kusiak and A. Burns, Mining Temporal Data: A Coal-Fired Boiler Case Study, Proceedings of the 9 3683, Springer, Heidelberg, Germany, 2005, pp. 953-958. Mining Temporal Data: A Coal-Fired Boiler Case. This paper presents an approach to control pluggage of a coal-fired boiler. The proposed approach involves

Kusiak, Andrew

78

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

SciTech Connect

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal of 70% reduction was met on many test runs, but at higher gas heat inputs. The impact on boiler equipment was determined to be very minimal. Toward the end of the testing, the flue gas recirculation (used to enhance gas penetration into the furnace) system was removed and new high pressure gas injectors were installed. Further, the low NOX burners were modified and gave better NO. reduction performance. These modifications resulted in a similar NO, reduction performance (64%) at a reduced level of gas heat input (-13Yo). In addition, the OFA injectors were re-designed to provide for better control of CO emissions. Although not a part of this project, the use of natural gas as the primary fuel with gas reburning was also tested. The gas/gas reburning tests demonstrated a reduction in NOX emissions of 43% (0.30 lb/1 OG Btu reduced to 0.17 lb/1 OG Btu) using 7% gas heat input. Economics are a key issue affecting technology development. Application of GR-LNB requires modifications to existing power plant equipment and as a result, the capital and operating costs depend largely on site-specific factors such as: gas availability at the site, gas to coal delivered price differential, sulfur dioxide removal requirements, windbox pressure, existing burner throat diameters, and reburn zone residence time available. Based on the results of this CCT project, EER expects that most GR-LNB installations will achieve at least 60% NOX control when firing 10-15% gas. The capital cost estimate for installing a GR-LNB system on a 300 MW, unit is approximately $25/kW. plus the cost of a gas pipeline (if required). Operating costs are almost entirely related to the differential cost of the natural gas compared to coal.

1998-09-01T23:59:59.000Z

79

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

SciTech Connect

This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utahs pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. REI has completed a literature survey of slagging and fouling mechanisms in coal-fired power plants to understand key issues influencing these deposition regimes and infer their behavior under oxy-fired conditions. Based on the results of this survey, an algorithm for integrating slagging predictions into CFD models was outlined. This method accounts for ash formation, particle impaction and sticking, deposit growth and physical properties and impact of the deposit on system flow and heat transfer. A model for fouling in the back pass has also been identified which includes vaporization of sodium, deposition of sodium sulfate on fly ash particles and tube surfaces, and deposit growth rate on tubes. In Year 1, REI has also performed a review of the literature describing corrosion in order to understand the behavior of oxidation, sulfidation, chloridation, and carburization mechanisms in air-fired and oxy-combustion systems. REI and Vattenfall have met and exchanged information concerning oxy-coal combustion mechanisms for CFD simulations currently used by Vattenfall. In preparation for Year 2 of this program, two coals (North Antelope PRB, Western bituminous) have been ordered, pulverized and delivered to the University of Utah and Sandia National Labs. Materials for the corrosion experiments have been identified, suppliers located, and a schedule for equipment fabrication and shakedown has been established. Finally, a flue gas recycle system has been designed and is being constructed for the OFC.

Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

2009-06-30T23:59:59.000Z

80

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network (OSTI)

allow ultra-supercritical boilers to achieve still higherthat supercritical-coal boilers, at least in the 1970s, didGW/year) by type of boiler. Source: [25]. Net Efficiency (

Yeh, Sonia; Rubin, Edward S.

2007-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
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they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
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81

Estimation of radiative properties and temperature distributions in coal-fired boiler furnaces by a portable image processing system  

Science Conference Proceedings (OSTI)

This paper presented an experimental investigation on the estimation of radiative properties and temperature distributions in a 670 t/h coal-fired boiler furnace by a portable imaging processing system. The portable system has been calibrated by a blackbody furnace. Flame temperatures and emissivities were measured by the portable system and equivalent blackbody temperatures were deduced. Comparing the equivalent blackbody temperatures measured by the portable system and the infrared pyrometer, the relative difference is less than 4%. The reconstructed pseudo-instantaneous 2-D temperature distributions in two cross-sections can disclose the combustion status inside the furnace. The measured radiative properties of particles in the furnace proved there is significant scattering in coal-fired boiler furnaces and it can provide useful information for the calculation of radiative heat transfer and numerical simulation of combustion in coal-fired boiler furnaces. The preliminary experimental results show this technology will be helpful for the combustion diagnosis in coal-fired boiler furnaces. (author)

Li, Wenhao; Lou, Chun; Sun, Yipeng; Zhou, Huaichun [State Key Laboratory of Coal Combustion, Huazhong University of Science and Technology, Wuhan, 430074 Hubei (China)

2011-02-15T23:59:59.000Z

82

Design and Cost Estimating Procedures for SCR and SNCR Retrofits on Gas- and Oil-Fired Boilers  

Science Conference Proceedings (OSTI)

Utility companies have been reevaluating the feasibility of selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR) retrofits in order to meet increasingly stringent nitrogen oxides (NOx) emission limits. This report describes two EPRI-developed models for helping utility companies screen the cost effectiveness of SCR and SNCR technologies for application at specific gas- and oil-fired boiler sites.

2002-09-04T23:59:59.000Z

83

Modeling NOx emissions from coal-fired utility boilers using support vector regression with ant colony optimization  

Science Conference Proceedings (OSTI)

Modeling NO"x emissions from coal fired utility boiler is critical to develop a predictive emissions monitoring system (PEMS) and to implement combustion optimization software package for low NO"x combustion. This paper presents an efficient NO"x emissions ... Keywords: Ant colony optimization, Artificial neural networks, Combustion modeling, NOx emissions modeling, Support vector regression

Hao Zhou; Jia Pei Zhao; Li Gang Zheng; Chun Lin Wang; Ke Fa Cen

2012-02-01T23:59:59.000Z

84

Advanced In-Furnace NOx Control for Wall and Cyclone-Fired Boilers  

SciTech Connect

A NO{sub x} minimization strategy for coal-burning wall-fired and cyclone boilers was developed that included deep air staging, innovative oxygen use, reburning, and advanced combustion control enhancements. Computational fluid dynamics modeling was applied to refine and select the best arrangements. Pilot-scale tests were conducted by firing an eastern high-volatile bituminous Pittsburgh No.8 coal at 5 million Btu/hr in a facility that was set up with two-level overfire air (OFA) ports. In the wall-fired mode, pulverized coal was burned in a geometrically scaled down version of the B and W DRB-4Z{reg_sign} low-NO{sub x} burner. At a fixed overall excess air level of 17%, NO{sub x} emissions with single-level OFA ports were around 0.32 lb/million Btu at 0.80 burner stoichiometry. Two-level OFA operation lowered the NO{sub x} levels to 0.25 lb/million Btu. Oxygen enrichment in the staged burner reduced the NO{sub x} values to 0.21 lb/million Btu. Oxygen enrichment plus reburning and 2-level OFA operation further curbed the NO{sub x} emissions to 0.19 lb/million Btu or by 41% from conventional air-staged operation with single-level OFA ports. In the cyclone firing arrangement, oxygen enrichment of the cyclone combustor enabled high-temperature and deeply staged operation while maintaining good slag tapping. Firing the Pittsburgh No.8 coal in the optimum arrangement generated 112 ppmv NO{sub x} (0.15 lb/million Btu) and 59 ppmv CO. The optimum emissions results represent 88% NO{sub x} reduction from the uncontrolled operation. Levelized costs for additional NO{sub x} removal by various in-furnace control methods in reference wall-fired or cyclone-fired units already equipped with single-level OFA ports were estimated and compared with figures for SCR systems achieving 0.1 lb NO{sub x}/10{sup 6} Btu. Two-level OFA ports could offer the most economical approach for moderate NO{sub x} control, especially for smaller units. O{sub 2} enrichment in combination with 2-level OFA was not cost effective for wall-firing. For cyclone units, NO{sub x} removal by two-level OFA plus O{sub 2} enrichment but without coal reburning was economically attractive.

Hamid Sarv

2009-02-28T23:59:59.000Z

85

Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

3 3 Evaluation of Gas Reburning and Low-NO x Burners on a Wall-Fired Boiler A DOE Assessment February 2001 U.S. Department of Energy National Energy Technology Laboratory P.O. Box 880, 3610 Collins Ferry Road Morgantown, WV 26507-0880 and P.O. Box 10940, 626 Cochrans Mill Road Pittsburgh, PA 15236-0940 website: www.netl.doe.gov Disclaimer This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference

86

Development of Cost Effective Oxy-Combustion Technology for Retrofitting Coal-Fired Boilers  

NLE Websites -- All DOE Office Websites (Extended Search)

Cost effeCtive Cost effeCtive oxy-Combustion teChnology for retrofitting Coal-fireD boilers Background Electric power generation from fossil fuels represents one of the largest contributors to greenhouse gas emissions, not just in the United States, but throughout the world. Various technologies and concepts are being investigated as means to mitigate carbon dioxide (CO 2 ) emissions. The concept of pulverized coal (PC) oxy-combustion is one potential economical solution, whereby coal is combusted in an enriched oxygen environment using pure oxygen diluted with recycled flue gas. In this manner, the flue gas is composed primarily of CO 2 and H 2 O, so that a concentrated stream of CO 2 is produced by simply condensing the water in the exhaust stream. An advantage of

87

Intelligent emissions controller for substance injection in the post-primary combustion zone of fossil-fired boilers  

DOE Patents (OSTI)

The control of emissions from fossil-fired boilers wherein an injection of substances above the primary combustion zone employs multi-layer feedforward artificial neural networks for modeling static nonlinear relationships between the distribution of injected substances into the upper region of the furnace and the emissions exiting the furnace. Multivariable nonlinear constrained optimization algorithms use the mathematical expressions from the artificial neural networks to provide the optimal substance distribution that minimizes emission levels for a given total substance injection rate. Based upon the optimal operating conditions from the optimization algorithms, the incremental substance cost per unit of emissions reduction, and the open-market price per unit of emissions reduction, the intelligent emissions controller allows for the determination of whether it is more cost-effective to achieve additional increments in emission reduction through the injection of additional substance or through the purchase of emission credits on the open market. This is of particular interest to fossil-fired electrical power plant operators. The intelligent emission controller is particularly adapted for determining the economical control of such pollutants as oxides of nitrogen (NO.sub.x) and carbon monoxide (CO) emitted by fossil-fired boilers by the selective introduction of multiple inputs of substances (such as natural gas, ammonia, oil, water-oil emulsion, coal-water slurry and/or urea, and combinations of these substances) above the primary combustion zone of fossil-fired boilers.

Reifman, Jaques (Western Springs, IL); Feldman, Earl E. (Willowbrook, IL); Wei, Thomas Y. C. (Downers Grove, IL); Glickert, Roger W. (Pittsburgh, PA)

2003-01-01T23:59:59.000Z

88

Evaluation of the behavior of shrouded plasma spray coatings in the platen superheater of coal-fired boilers  

SciTech Connect

Nickel- and cobalt-based coatings were formulated by a shrouded plasma spray process on boiler tube steels, namely, ASTM-SA210-grade A1 (GrA1), ASTM-SA213-T-11 (T11), and ASTM-SA213-T-22 (T22). The Ni-22Cr-10A1-1Y alloy powder was sprayed as a bond in each case before the final coating. The degradation behavior of the bared and coated steels was studied in the platen superheater of the coal-fired boiler. The samples were inserted through the soot blower dummy points with the help of stainless steel wires. The coatings were found to be effective in increasing resistance to degradation in the given boiler environment. The maximum protection was observed in the case of Stellite-6 (St-6) coating.

Sidhu, B.S.; Prakash, S. [GZS College of Engineering & Technology, Bathinda (India). Dept. of Mechanical Engineering

2006-06-15T23:59:59.000Z

89

Capacity mapping for optimum utilization of pulverizers for coal fired boilers - article no. 032201  

Science Conference Proceedings (OSTI)

Capacity mapping is a process of comparison of standard inputs with actual fired inputs to assess the available standard output capacity of a pulverizer. The base capacity is a function of grindability; fineness requirement may vary depending on the volatile matter (VM) content of the coal and the input coal size. The quantity and the inlet will change depending on the quality of raw coal and output requirement. It should be sufficient to dry pulverized coal (PC). Drying capacity is also limited by utmost PA fan power to supply air. The PA temperature is limited by air preheater (APH) inlet flue gas temperature; an increase in this will result in efficiency loss of the boiler. The higher PA inlet temperature can be attained through the economizer gas bypass, the steam coiled APH, and the partial flue gas recirculation. The PS/coal ratioincreases with a decrease in grindability or pulverizer output and decreases with a decrease in VM. The flammability of mixture has to be monitored on explosion limit. Through calibration, the PA flow and efficiency of conveyance can be verified. The velocities of coal/air mixture to prevent fallout or to avoid erosion in the coal carrier pipe are dependent on the PC particle size distribution. Metal loss of grinding elements inversely depends on the YGP index of coal. Variations of dynamic loading and wearing of grinding elements affect the available milling capacity and percentage rejects. Therefore, capacity mapping in necessary to ensure the available pulverizer capacity to avoid overcapacity or undercapacity running of the pulverizing system, optimizing auxiliary power consumption. This will provide a guideline on the distribution of raw coal feeding in different pulverizers of a boiler to maximize system efficiency and control, resulting in a more cost effective heat rate.

Bhattacharya, C. [National Power Training Institute, Durgapur (India)

2008-09-15T23:59:59.000Z

90

Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler; a DOE Assessment  

Science Conference Proceedings (OSTI)

The results from the GR-LNB technology demonstrated by EER at Cherokee Station approached, but did not meet, the CCT project's performance objectives. Acceptable unit operability was achieved with both the GR and the LNB components. The gas reburning component of the process appears to be broadly applicable for retrofit NO{sub x} control to most utility boilers and, in particular, to wet-bottom cyclone boilers, which are high NO{sub x} emitters and are difficult to control (LNB technology is not applicable to cyclone boilers). GR-LNB can reduce NO{sub x} to mandated emissions levels under Title IV of the CAAA without significant, adverse boiler impacts. The GR-LNB process may be applicable to boilers significantly larger than the demonstration unit, provided there is adequate dispersion and mixing of injected natural gas. Major results of the demonstration project are summarized as follows: NO{sub x}-emissions reductions averaging 64% were achieved with 12.5% gas heat input in long-term tests on a 158-MWe (net) wall-fired unit. The target reduction level of 70% was achieved only on a short-term basis with higher gas consumption. The thermal performance of coal-fired boilers is not significantly affected by GR-LNB. Convective section steam temperatures can be controlled within acceptable limits. Thermal efficiency is decreased by a small amount (about 0.8%), because of increased dry gas loss and higher moisture in the flue gas as a result of the GR process. Furnace slagging and convective section fouling can be adequately controlled. Because of the higher hydrogen/carbon (H/C) ratio of natural gas compared with coal, use of the GR process results in a modest reduction in CO{sub 2} emissions. SO{sub 2} and particulate emissions are reduced in direct proportion to the fraction of heat supplied by natural gas.

National Energy Technology Laboratory

2001-02-28T23:59:59.000Z

91

BPACK -- A computer model package for boiler reburning/co-firing performance evaluations. User`s manual, Volume 1  

Science Conference Proceedings (OSTI)

This manual presents and describes a package of computer models uniquely developed for boiler thermal performance and emissions evaluations by the Energy and Environmental Research Corporation. The model package permits boiler heat transfer, fuels combustion, and pollutant emissions predictions related to a number of practical boiler operations such as fuel-switching, fuels co-firing, and reburning NO{sub x} reductions. The models are adaptable to most boiler/combustor designs and can handle burner fuels in solid, liquid, gaseous, and slurried forms. The models are also capable of performing predictions for combustion applications involving gaseous-fuel reburning, and co-firing of solid/gas, liquid/gas, gas/gas, slurry/gas fuels. The model package is conveniently named as BPACK (Boiler Package) and consists of six computer codes, of which three of them are main computational codes and the other three are input codes. The three main codes are: (a) a two-dimensional furnace heat-transfer and combustion code: (b) a detailed chemical-kinetics code; and (c) a boiler convective passage code. This user`s manual presents the computer model package in two volumes. Volume 1 describes in detail a number of topics which are of general users` interest, including the physical and chemical basis of the models, a complete description of the model applicability, options, input/output, and the default inputs. Volume 2 contains a detailed record of the worked examples to assist users in applying the models, and to illustrate the versatility of the codes.

Wu, K.T.; Li, B.; Payne, R.

1992-06-01T23:59:59.000Z

92

Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers  

SciTech Connect

This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of the boiler. When combined with SNCR, a NO{sub x} emission rate of 0.12-0.14 lb/MBtu can be expected when implementing a full ALTA system on this unit. Cost effectiveness of the full ALTA system was estimated at $2,152/ton NO{sub x} removed; this was less than 75% of the cost estimated for an SCR system on a unit of this size.

Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

2008-04-30T23:59:59.000Z

93

REACH: Reduced Emissions and Advanced Combustion Hardware: A Low-Cost, Retrofit Approach to Reducing Stack Emissions and Enhancing t he Performance of Oil-Fired Boilers  

Science Conference Proceedings (OSTI)

Improved oil combustion technology, based upon optimization of oil atomizer and flame stabilizer design, has been developed for retrofit to oil-fired utility boilers. This technology is referred to as Reduced Emissions and Advanced Combustion Hardware, or REACH. REACH is commercially available for retrofit to oil-fired boilers to simultaneously reduce NOx, PM, and opacity, as well as provide operational and performance benefits.

1995-12-09T23:59:59.000Z

94

SRC burn test in 700-hp oil-designed boiler. Volume 2. Engineering evaluation report. Final technical report. [Oil-fired boiler to solvent-refined coal  

Science Conference Proceedings (OSTI)

Volume 2 of this report gives the results of an engineering evaluation study and economic analysis of converting an existing 560-MW residual (No. 6) oil-fired unit to burn solvent refined coal (SRC) fuel forms. Volume 1 represents an integrated overview of the test program conducted at the Pittsburgh Energy Technology Center. Three SRC forms (pulverized SRC, a solution of SRC dissolved in process-derived distillates, and a slurry of SRC and water) were examined. The scope of modifications necessary to convert the unit to each of the three SRC fuel forms was identified and a capital cost of the necessary modifications estimated. A fuel conversion feasibility study of the boiler was performed wherein boiler modifications and performance effects of each fuel on the boiler were identified. An economic analysis of the capital and operating fuel expenses of conversion of the unit was performed. It was determined that conversion of the unit to any one of the three SRC fuel forms was feasible where appropriate modifications were made. It also was determined that the conversion of the unit can be economically attractive if SRC fuel forms can be manufactured and sold at prices discounted somewhat from the price of No. 16 Fuel Oil. As expected, greater discounts are required for the pulverized SRC and the slurry than for the solution of SRC dissolved in process-derived distillates.

Not Available

1983-12-01T23:59:59.000Z

95

Full-Scale Boiler Measurements Demonstrating Striated Flows during Biomass Co-Firing  

E-Print Network (OSTI)

ACERC-2008 Full-Scale Boiler Measurements Demonstrating Striated Flows during Biomass Co based measurements methods #12;Objective Minor impact of biomass cofiring with coal on boiler operation) · Experimentally demonstrate the existence of stratified flows in boilers Indication: SO2, ash composition, straw

96

System Modeling of ORNL s 20 MW(t) Wood-fired Gasifying Boiler  

Science Conference Proceedings (OSTI)

We present an overview of the new 20 MW(t) wood-fired steam plant currently under construction by Johnson Controls, Inc. at the Oak Ridge National Laboratory in Tennessee. The new plant will utilize a low-temperature air-blown gasifier system developed by the Nexterra Systems Corporation to generate low-heating value syngas (producer gas), which will then be burned in a staged combustion chamber to produce heat for the boiler. This is considered a showcase project for demonstrating the benefits of clean, bio-based energy, and thus there is considerable interest in monitoring and modeling the energy efficiency and environmental footprint of this technology relative to conventional steam generation with petroleum-based fuels. In preparation for system startup in 2012, we are developing steady-state and dynamic models of the major process components, including the gasifiers and combustor. These tools are intended to assist in tracking and optimizing system performance and for carrying out future conceptual studies of process changes that might improve the overall energy efficiency and sustainability. In this paper we describe the status of our steady-state gasifier and combustor models and illustrate preliminary results from limited parametric studies.

Daw, C Stuart [ORNL; FINNEY, Charles E A [ORNL; Wiggins, Gavin [ORNL; Hao, Ye [ORNL

2010-01-01T23:59:59.000Z

97

Design of an expert system to aid in the selection of a wood fired boiler system.  

E-Print Network (OSTI)

??Currently most industrial and institutional facilities rely on fossil fuels to power their boiler systems. As the quantity of these non-renewable resources is depleted, and (more)

Morris, Melissa L.

2008-01-01T23:59:59.000Z

98

Alkali deposits found in biomass boilers: The behavior of inorganic material in biomass-fired power boilers -- Field and laboratory experiences. Volume 2  

DOE Green Energy (OSTI)

This report documents the major findings of the Alkali Deposits Investigation, a collaborative effort to understand the causes of unmanageable ash deposits in biomass-fired electric power boilers. Volume 1 of this report provide an overview of the project, with selected highlights. This volume provides more detail and discussion of the data and implications. This document includes six sections. The first, the introduction, provides the motivation, context, and focus for the investigation. The remaining sections discuss fuel properties, bench-scale combustion tests, a framework for considering ash deposition processes, pilot-scale tests of biomass fuels, and field tests in commercially operating biomass power generation stations. Detailed chemical analyses of eleven biomass fuels representing a broad cross-section of commercially available fuels reveal their properties that relate to ash deposition tendencies. The fuels fall into three broad categories: (1) straws and grasses (herbaceous materials); (2) pits, shells, hulls and other agricultural byproducts of a generally ligneous nature; and (3) woods and waste fuels of commercial interest. This report presents a systematic and reasonably detailed analysis of fuel property, operating condition, and boiler design issues that dictate ash deposit formation and property development. The span of investigations from bench-top experiments to commercial operation and observations including both practical illustrations and theoretical background provide a self-consistent and reasonably robust basis to understand the qualitative nature of ash deposit formation in biomass boilers. While there remain many quantitative details to be pursued, this project encapsulates essentially all of the conceptual aspects of the issue. It provides a basis for understanding and potentially resolving the technical and environmental issues associated with ash deposition during biomass combustion. 81 refs., 124 figs., 76 tabs.

Baxter, L.L. [Sandia National Labs., Livermore, CA (United States). Combustion Research Facility; Miles, T.R.; Miles, T.R. Jr. [Miles (Thomas R.), Portland, OR (United States); Jenkins, B.M. [California Univ., Davis, CA (United States); Dayton, D.C.; Milne, T.A. [National Renewable Energy Lab., Golden, CO (United States); Bryers, R.W. [Foster Wheeler Development Corp., Livingston, NJ (United States); Oden, L.L. [Bureau of Mines, Albany, OR (United States). Albany Research Center

1996-03-01T23:59:59.000Z

99

Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers  

SciTech Connect

The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated the ability to improve control of an olefins furnace (via CO-trim) that resulted in significant energy savings and lower emissions such as NOx and other greenhouse gases. The cost to retrofit measurements on an existing olefins furnace was found to be very attractive, with an estimated payback achieved in 4 months or less.

Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

2010-03-20T23:59:59.000Z

100

Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers  

SciTech Connect

The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated the ability to improve control of an olefins furnace (via CO-trim) that resulted in significant energy savings and lower emissions such as NOx and other greenhouse gases. The cost to retrofit measurements on an existing olefins furnace was found to be very attractive, with an estimated payback achieved in 4 months or less.

Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

2010-03-20T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
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101

Waterwall Wastage Mechanisms in Coal-Fired Boilers: The Effect of Coal Chemistry on Waterwall Wastage  

Science Conference Proceedings (OSTI)

Several boilers, retrofitted with low-NOx burner systems that employ external staging, have experienced severe waterwall wastage. In this report, waterwall corrosion is linked to the fuel's chemical composition, especially its sulfur forms and chlorine content. A qualitative assessment of coal corrosion potential based on fuel chemistry and boiler design is provided.

2001-11-12T23:59:59.000Z

102

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90 MW COAL FIRED BOILERS  

Science Conference Proceedings (OSTI)

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particle control device along with the other solid material, primarily fly ash. WE Energies has over 3,700 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x} and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90 MW units that burn Powder River Basin coal at the WE Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, WE Energies (the Participant) will design, install, and operate a TOXECON{trademark} (TOXECON) system designed to clean the combined flue gases of units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON is a patented process in which a fabric filter system (baghouse) installed down stream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium based or other novel sorbents. Addition of the TOXECON baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e. mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a novel multi-pollutant control system to reduce emissions of mercury and other air pollutants, while minimizing waste, from a coal-fired power generation system.

Richard E. Johnson

2004-07-30T23:59:59.000Z

103

Closed-loop biomass co-firing in a laboratory reactor and in a full-scale boiler.  

DOE Green Energy (OSTI)

Co-firing tests were conducted in a pilot-scale reactor at Sandia National Laboratories and in a boiler at the Hawaiian Commercial & Sugar factory at Puunene, Hawaii. Combustion tests were performed in the Sandia Multi-Fuel Combustor using Australian coal, whole fiber cane including tops and leaves processed at three different levels (milled only, milled and leached, and milled followed by leaching and subsequent milling), and fiber cane stripped of its tops and leaves and heavily processed through subsequent milling, leaching, and milling cycles. Testing was performed for pure fuels and for biomass co-firing with the coal at levels of 30% and 70% by mass. The laboratory tests revealed the following information: (1) The biomass fuels convert their native nitrogen into NO more efficiently than coal because of higher volatile content and more reactive nitrogen complexes. (2) Adding coal to whole fiber cane to reduce its tendency to form deposits should not adversely affect NO emissions. ( 3 ) Stripped cane does not offer a NO advantage over whole cane when co-fired with coal. During the field test, Sandia measured 0 2 , C02, CO, SO2, and NO concentrations in the stack and gas velocities near the superheater. Gas concentrations and velocities fluctuated more during biomass co-firing than during coal combustion. The mean 0 2 concentration was lower and the mean C02 concentration was higher during biomass co-firing than during coal combustion. When normalized to a constant exhaust 0 2 concentration, mean CO concentration was higher and mean NO concentration was lower for biomass co-firing than for coal. The SO2 concentration tracked the use of Bunker C fuel oil. When normalized by the amount of boiler energy input, the amounts of NO and SO2 formed were lower during biomass co-firing than during coal combustion. The difference between NOx trends in the lab and in the field are most likely a result of less effective heat and mass transfer in the boiler. Particles were sampled near the superheater tube using an impaction probe and were analyzed using scanning electron microscopy. Particle loading appeared higher for biomass co-firing than for coal combustion, especially for the smaller particle diameters. Laser-induced breakdown spectroscopy (LIBS) was used to detect silicon, aluminum, titanium, iron, calcium, magnesium, sodium, and potassium concentrations near the superheater. LIBS provided an abundant amount of real-time information. The major constituents of the fuel ash (silicon and aluminum) were also the major measured inorganic constituents of the combustion products. The combustion products were enriched in sodium relative to the fuel ash during all tests, and they were enriched in potassium for the biomass co-firing tests. Alkali metals are enriched because compounds containing these elements are more readily releasable into the combustion products than refractory components that remain in large particles such as silicon, aluminum, and titanium. Relative to the measured deposit chemistry, the combustion flows were enriched in iron, sodium, and potassium, constituents that are known to form fumes laden with fine particles and/or vapors. The LIBS results yield insight into the deposition mechanism: Impaction of larger particles dominates over fume deposition. The present application of LIBS reveals its potential to provide real-time field information on the deposition propensity of different fuels and the effects of different fuels and boiler operating conditions.

Jenkins, Bryan M. (University of California, Davis, CA); Williams, Robert B. (University of California, Davis, CA); Turn, Scott Q. (Hawaii Natural Energy Institute.); Jakeway, Lee A. (Hawaiian Commercial & Sugar Company); Blevins, Linda Gail

2004-05-01T23:59:59.000Z

104

The Advanced Tangentially Fired Combustion Techniques for the Reduction of Nitrogen Oxides (NOx) Emissions From Coal-Fired Boilers Demonstration Project: A DOE Assessment  

NLE Websites -- All DOE Office Websites (Extended Search)

2 2 The Advanced Tangentially Fired Combustion Techniques for the Reduction of Nitrogen Oxides (NO ) Emissions From Coal-Fired Boilers X Demonstration Project: A DOE Assessment March 2000 U.S. Department of Energy National Energy Technology Laboratory P.O. Box 880, 3610 Collins Ferry Road Morgantown, WV 26507-0880 and P.O. Box 10940, 626 Cochrans Mill Road Pittsburgh, PA 15236-0940 2 Disclaimer This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or

105

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network (OSTI)

change; Steam plant; Steam turbine; Electricity 1.housed ?ve 10,000 kW steam turbines and typically requiredAdvances in boiler and steam turbine technology, materials

Yeh, Sonia; Rubin, Edward

2007-01-01T23:59:59.000Z

106

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network (OSTI)

reason is that supercritical-coal boilers, at least in thenot operate well on U.S. coal with high sulfur and active32 (2007) 19962005 Pulverized Coal Installed Capacity (GW)

Yeh, Sonia; Rubin, Edward

2007-01-01T23:59:59.000Z

107

Superclean coal-water slurry combustion testing in an oil-fired boiler. Semiannual technical progress report, August 15, 1992--February 15, 1993  

Science Conference Proceedings (OSTI)

The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for heavy fuel oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in a heavy fuel oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing wig determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting boilers will be identified

Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Wincek, R.T.; Clark, D.A.; Scaroni, A.W.

1993-04-21T23:59:59.000Z

108

TOXECON Retrofit for Mercury and Multi-Pollutant Control on Three 90 MW Coal-Fired Boilers (Completed September 30, 2009)  

NLE Websites -- All DOE Office Websites (Extended Search)

TOXECON Retrofit for Mercury and TOXECON Retrofit for Mercury and Multi-Pollutant Control on Three 90 MW Coal-Fired Boilers (Completed September 30, 2009) Project Description Wisconsin Electric Power Company (We Energies) has designed, installed, operated, and evaluated the TOXECON process as an integrated mercury, particulate matter, SO 2 , and NO X emissions control system for application on coal-fired power generation systems. TOXECON is a process in which sorbents, including powdered activated

109

Measurement of air toxic emissions from a coal-fired boiler equipped with a tangentially-fired low NOx combustion system  

Science Conference Proceedings (OSTI)

This paper presents the results of measurements of chemical emissions from a coal-burning, tangentially-fired, utility boiler equipped with a hot-side electrostatic precipitator and a low NOx firing system. The tests were conducted in response to Title III of the 1990 Amendments to the Clean Air Act which lists 189 chemicals to be evaluated as {open_quotes}Air Toxics.{close_quotes} The project was jointly funded by the Electric Power Research Institute and the US Department of Energy under an existing Innovative Clean Coal Technology Cooperative Agreement managed by Southern Company Services. Field chemical emissions monitoring was conducted in two phases: a baseline {open_quotes}pre-low NOx burner{close_quotes} condition in September 1991 and in the LNCFS Level III low NOx firing condition in January 1992. In addition to stack emissions measurements of both organic and inorganic chemicals, plant material balance evaluations were performed to determine the efficiency of the hot-side ESP at controlling emissions of air toxics and to determine the fate of the target chemicals in various plant process streams.

Dismukes, E.B. [Southern Research Inst., Birmingham, AL (United States); Clarkson, R.J.; Hardman, R.R. [Southern Company Services, Birmingham, AL (United States); Elia, G.G. [Pittsburgh Energy Technology Center, PA (United States)

1993-11-01T23:59:59.000Z

110

On-line operating adjustment of small biomass fired boilers optimizing CO and NOx emissions  

Science Conference Proceedings (OSTI)

Control of combustion conditions in small-scale biomass boilers for heating purposes is a specific task because it must be carried out without any high additional costs. If a basic control of heating water on a desired value is performed by means of ... Keywords: PI temperature control, combustion, efficiency, emission limits, fuel consumption

Jan Hrdlicka; Bohumil Sulc

2011-02-01T23:59:59.000Z

111

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy and ADA Environmental Solutions have begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the second reporting quarter for this project, design and development is continuing on an electrostatic tensiometer to measure cohesion of flyash layers. A dedicated test fixture to automate flyash electrical resistivity testing is also underway. Ancillary instrumentation to control gas humidification within these test fixtures is also under construction.

Kenneth E. Baldrey

2000-09-01T23:59:59.000Z

112

Feasibility study of burning waste paper in coal-fired boilers on Air Force installations. Master's thesis  

Science Conference Proceedings (OSTI)

This thesis examined the feasibility of using waste paper derived fuel in coal-fired boilers on Air Force installations in an attempt to help solve air pollution and solid waste disposal problems. The implementation of waste paper derived fuel was examined from both a technical acceptability and an economic feasibility viewpoint. The majority of data for this study was obtained through literature reviews and personal interviews. Waste paper was found to be technically acceptable for use as fuel. However, waste paper has certain characteristics that may create problems during combustion and therefore further research is required. These problems included the possibility of increased nitrous oxide emissions, increased volatile emissions, dioxin and furan emissions, formation of hydrochloric acid, and the presence of heavy metals in emissions and ash.

Smith, K.P.

1993-09-01T23:59:59.000Z

113

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, progress was made in obtaining an industry partner for a long-term demonstration and in technology transfer activities. Engineering and equipment procurement activities related to the long-term demonstration were also completed.

Kenneth E. Baldrey

2001-10-01T23:59:59.000Z

114

[Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995  

Science Conference Proceedings (OSTI)

The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

Wesnor, J.D.; Bakke, E. [ABB Environmental Systems, Birmingham, AL (United States); Bender, D.J.; Kaminski, R.S. [Raytheon Engineers and Constructors, Inc., Philadelphia, PA (United States)

1995-12-31T23:59:59.000Z

115

Program on Technology Innovation: Formation of Large-Particle Ash in Coal-Fired Boilers Study  

Science Conference Proceedings (OSTI)

This project is a follow-on study of large particle ash (LPA) formation mechanisms in combustion systems equipped with selective catalytic reduction (SCR) catalyst systems for nitrogen oxide reduction. In an earlier study, the chemical and physical properties of LPA were examined, and potential origins were identified. LPA samples, along with fireside deposits and coals from selected utility boilers, were characterized in order to find the root cause or the origin of the LPA ...

2012-08-21T23:59:59.000Z

116

Engineering development of advanced coal-fired low-emission boiler system. Technical progress report No. 1, August--December 1992  

Science Conference Proceedings (OSTI)

The Pittsburgh Energy Technology Center of the US Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems`` Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NO{sub x} emissions not greater than one-third NSPS; SO{sub x} emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: Improved ash disposability and reduced waste generation; reduced air toxics emissions; increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

Not Available

1993-02-26T23:59:59.000Z

117

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents (OSTI)

A method and apparatus for reducing SO.sub.x and NO.sub.x levels in flue gases generated by the combustion of coal in a boiler in which low NO.sub.x burners and air staging ports are utilized to inhibit the amount of NO.sub.x initially produced in the combustion of the coal, a selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300.degree. F. to 2000.degree. F., and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200.degree. F. to 900.degree. F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants.

Hunt, Terry G. (Aurora, CO); Offen, George R. (Woodside, CA)

1992-01-01T23:59:59.000Z

118

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents (OSTI)

A method and apparatus are described for reducing SO[sub x] and NO[sub x] levels in flue gases generated by the combustion of coal in a boiler in which low NO[sub x] burners and air staging ports are utilized to inhibit the amount of NO[sub x] initially produced in the combustion of the coal. A selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300 F to 2000 F, and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200 F to 900 F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants. 7 figs.

Hunt, T.G.; Offen, G.R.

1992-11-24T23:59:59.000Z

119

Section 5.2.1 Boilers: Greening Federal Facilities; Second Edition  

NLE Websites -- All DOE Office Websites (Extended Search)

more efficient than single boilers, espe- cially under part-load conditions. * Consider solar-assisted systems and biomass-fired boilers as alternatives to conventional boiler...

120

Evaluation of BOC'S Lotox Process for the Oxidation of Elemental Mercury in Flue Gas from a Coal-Fired Boiler  

SciTech Connect

Linde's Low Temperature Oxidation (LoTOx{trademark}) process has been demonstrated successfully to remove more than 90% of the NOx emitted from coal-fired boilers. Preliminary findings have shown that the LoTOx{trademark} process can be as effective for mercury emissions control as well. In the LoTOx{trademark} system, ozone is injected into a reaction duct, where NO and NO{sub 2} in the flue gas are selectively oxidized at relatively low temperatures and converted to higher nitrogen oxides, which are highly water soluble. Elemental mercury in the flue gas also reacts with ozone to form oxidized mercury, which unlike elemental mercury is water-soluble. Nitrogen oxides and oxidized mercury in the reaction duct and residual ozone, if any, are effectively removed in a wet scrubber. Thus, LoTOx{trademark} appears to be a viable technology for multi-pollutant emission control. To prove the feasibility of mercury oxidation with ozone in support of marketing LoTOx{trademark} for multi-pollutant emission control, Linde has performed a series of bench-scale tests with simulated flue gas streams. However, in order to enable Linde to evaluate the performance of the process with a flue gas stream that is more representative of a coal-fired boiler; one of Linde's bench-scale LoTOx{trademark} units was installed at WRI's combustion test facility (CTF), where a slipstream of flue gas from the CTF was treated. The degree of mercury and NOx oxidation taking place in the LoTOx{trademark} unit was quantified as a function of ozone injection rates, reactor temperatures, residence time, and ranks of coals. The overall conclusions from these tests are: (1) over 80% reduction in elemental mercury and over 90% reduction of NOx can be achieved with an O{sub 3}/NO{sub X} molar ratio of less than two, (2) in most of the cases, a lower reactor temperature is preferred over a higher temperature due to ozone dissociation, however, the combination of both low residence time and high temperature proved to be effective in the oxidation of both NOx and elemental mercury, and (3) higher residence time, lower temperature, and higher molar ratio of O{sub 3}/NOx contributed to the highest elemental mercury and NOx reductions.

Khalid Omar

2008-04-30T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
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121

Application Guideline for Monitoring Ammonia with Tunable Diode Lasers on Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

Continuous ammonia monitors for coal-fired applications have been under development dating back to the 1990s. One potential use for NH3 process monitors is in support of selective catalytic (SCR) and selective non-catalytic (SNCR) NOx reduction systems that have been employed for NOx control. The primary analyzers being used in the utility industry are in situ tunable diode laser-based systems (TDL). Monitor applications can cover a range of potential needs ...

2012-12-31T23:59:59.000Z

122

Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 15, April 15 1996--June 1996  

SciTech Connect

The Pittsburgh Energy Technology center of the US Department of Energy (DOE) has contracted with Combustion Engineering; Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quote} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis.

1996-08-19T23:59:59.000Z

123

Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 4, July--September 1993  

Science Conference Proceedings (OSTI)

The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NOx emissions not greater than one-third NSPS; SOx emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: improved ash disposability and reduced waste generation; reduced air toxics emissions; and increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

Not Available

1993-12-29T23:59:59.000Z

124

Control of Sulfur Dioxide Emissions from Pulverized Coal-Fired Boilers by Dry Removal with Lime and Limestone Sorbants  

E-Print Network (OSTI)

Over the past decade increasing concern over the potential environmental impact associated with the emissions of both gaseous and particulate pollutants has resulted in the promulgation of strict regulatory standards governing such emissions. In this regard, particular attention has been placed upon the control of sulfur dioxide (SO2) from major fuel burning installations. The provisions of the 1977 Amendments to the Clean Air Act which relate to the Prevention of Significant Deterioration (PSD) and the New Source Performance Standards (NSPS) have made consideration of this problem of significant additional importance in the context of increased coal utilization. There exist three general methods for the control of sulfur dioxide emissions from pulverized coal-fired boiler equipment. These are: (1) coal cleaning to remove pyritic sulfur, (2) conventional wet, nonregenerable scrubbing with alkaline slurry and solution processes, and (3) dry processes which involve direct introduction of lime or limestone into the firebox, or a spray dryer operated with nonregenerable alkaline sorbents coupled with a fabric filter collector. Equipment requirements, SO2 removal criteria, general economics, and potential applications of these latter two approaches within category (3) will be discussed.

Schwartz, M. H.

1979-01-01T23:59:59.000Z

125

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

126

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

127

MULTI-FUEL BOILER TECHNOLOGY RICK A. HAVERLAND  

E-Print Network (OSTI)

-fired boiler was replaced with a N. V. Vyncke multi-fuel boiler with a rated capacity of 17,600 lb/hr (8000 kg of $0.785/gal ($0.208/L). The oil-fired boiler was replaced with a N. V. Vyncke multi-fuel boiler on the conveyor. Multi-Fuel Boiler Both boilers are the JUMBO OR) series boiler man ufactured by N. V. Vyncke

Columbia University

128

Measurements of the flame emissivity and radiative properties of particulate medium in pulverized-coal-fired boiler furnaces by image processing of visible radiation  

SciTech Connect

Due to the complicated processes for coal particles burning in industrial furnaces, their radiative properties, such as the absorption and scattering coefficients, which are essential to make reliable calculation of radiative transfer in combustion computation, are hard to be given exactly by the existing methods. In this paper, multiple color image detectors were used to capture approximately red, green, and blue monochromatic radiative intensity images in the visible wavelength region, and the flame emissivity and the radiative properties of the particulate media in three pulverized-coal-fired boiler furnaces were got from the flame images. It was shown that as the load increased, the flame emissivity and the radiative properties increased too; these radiative parameters had the largest values near the burner zone, and decreased along the combustion process. Compared with the combustion medium with a low-volatile anthracite coal burning in a 670 t/h boiler, the emissivity and the absorption coefficient of the medium with a high-volatile bituminous coal burning in a 1025 t/h boiler were smaller near the outlet zone, but were larger near the burner zone of the furnace, due to the significant contribution of soot to the radiation. This work will be of practical importance in modeling and calculating the radiative heat transfer in combustion processes, and improving the technology for in situ, multi-dimensional visualization of large-scale combustion processes in coal-fired furnaces of power plants. 18 refs., 10 figs., 8 tabs.

Chun Lou; Huai-Chun Zhou; Peng-Feng Yu; Zhi-Wei Jiang [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

2007-07-01T23:59:59.000Z

129

BOILER PERF MODEL  

Science Conference Proceedings (OSTI)

The BOILER PERFORMANCE MODEL is a package of eleven programs for predicting the heat transfer performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, provide boiler performance estimates for coal, oil or gaseous fuels, determine the influence of slagging and fouling characteristics on boiler performance, and calculate performance factors for tradeoff analyses comparing boilers and fuels. Given a set of target operating conditions, the programs can estimate control settings, gas and steam operating profiles through the boiler, overall boiler efficiency, and fuel consumption. The programs are broken into three categories: data, calculation, and reports with a central processor program acting as the link allowing the user to access any of the data or calculation programs and easily move between programs. The calculations are divided among the following five programs: heat duty calculation, combustion calculation, furnace performance calculation, convection pass performance calculation, and air heater performance calculation. The programs can model subcritical or supercritical boilers, most configurations of convective passes including boilers that achieve final reheat steam temperature control by split back pass, boilers with as many as two reheat circuits and/or multiple attemperator stations in series, and boilers with or without economizers and/or air heaters. Either regenerative or tubular air heaters are supported. For wall-fired or tangentially-fired furnaces, the furnace performance program predicts the temperature of the flue gases leaving the furnace. It accounts for variations in excess air, gas recirculation, burner tilt, wall temperature, and wall cleanliness. For boilers having radiant panels or platens above the furnace, the convective pass program uses the results of the combustion chamber calculation to estimate the gas temperature entering the convective pass.

Winslow, J.C. (USDOE, Pittsburgh Energy Technology Center, Pittsburgh, PA (United States))

1988-01-01T23:59:59.000Z

130

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL-ON THREE 90 MW COAL FIRED BOILERS  

Science Conference Proceedings (OSTI)

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particle control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x} and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90 MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} (TOXECON) system designed to clean the combined flue gases of units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON is a patented process in which a fabric filter system (baghouse) installed down stream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium based or other novel sorbents. Addition of the TOXECON baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e. mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a novel multi-pollutant control system to reduce emissions of mercury while minimizing waste, from a coal-fired power generation system.

Richard E. Johnson

2004-10-26T23:59:59.000Z

131

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90-MW COAL-FIRED BOILERS  

SciTech Connect

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particulate control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x}, and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} system designed to clean the combined flue gases of Units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON{trademark} is a patented process in which a fabric filter system (baghouse) installed downstream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium-based or other novel sorbents. Addition of the TOXECON{trademark} baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e., mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a control system to reduce emissions of mercury while minimizing waste from a coal-fired power generation system.

Richard E. Johnson

2006-01-25T23:59:59.000Z

132

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90-MW COAL-FIRED BOILERS  

SciTech Connect

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particulate control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x}, and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} system designed to clean the combined flue gases of Units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON{trademark} is a patented process in which a fabric filter system (baghouse) installed downstream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium-based or other novel sorbents. Addition of the TOXECON{trademark} baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e., mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a control system to reduce emissions of mercury while minimizing waste from a coal-fired power generation system.

Steven T. Derenne

2006-04-28T23:59:59.000Z

133

Development of a Combination Boiler Simulator using General Purpose Simulation Tools, ISA01-P1063, paper presented at  

E-Print Network (OSTI)

This paper describes the methodology with which a detailed simulation of a typical Combination Boiler (multiple-fuel) was developed for use in training and analysis. The boiler that was simulated is a vintage Riley Traveling Grate Spreader Stoker-fired drum unit that is fired by crushed coal and wood bark. It is controlled by a Digital Control System (DCS) and is installed in a paper-mill powerhouse, which is owned by a major paper-manufacturing corporation. Many of the personnel who have operated this boiler for the last 30 to 40 years are nearing retirement age, and the customer felt it was important to have a tool which could be used to familiarize new personnel with boiler operations, and to provide training for current personnel as they worked their way to Operator status. In addition, it could be used to evaluate system design changes prior to them being implemented on the real system. The customer desired a simulation platform that was open, that is, not dependent on a control vendor or special hardware. It needed to run in real-time to be useful for training, and it was also required that it be on a personal computer platform utilizing the Windows operating system. The simulator was constructed using general-purpose simulation software and graphic user interface (GUI) tools. The simulator system was delivered on a networked three-PC platform, with touch-screens and a special keyboard for emulating the actual DCS keyboard. The resulting simulation includes very detailed mathematical models of the combustion and steam generation processes. The simulator is used to teach startup, shutdown, maneuvering and the proper response to various system upsets. It was also utilized as the platform for testing design changes which significantly modified the over-fire air, coal and bark fuel systems, and a complete revision to the boiler control strategy.

Philip S. Bartells; Joseph S. Gauthier

2001-01-01T23:59:59.000Z

134

Optimized Structures for Low-Profile Phase Change Thermal Spreaders.  

E-Print Network (OSTI)

??Thin, low-profile phase change thermal spreaders can provide cooling solutions for some of today's most pressing heat flux dissipation issues. These thermal issues are only (more)

Sharratt, Stephen A.

2012-01-01T23:59:59.000Z

135

Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report No. 17, October 1, 1996--December 31, 1996  

SciTech Connect

This report describes the work performed between October 1 and December 31, 1996 by the ABB team on U.S. Department of Energy project ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems`` (LEBS), which is part of the DOE`s Combustion 2000 Program. The overall objective of the LEBS Project is to dramatically improve environmental performance of future coal-fired power plants without adversely impacting efficiency or the cost of electricity. Near-term technologies, i.e., advanced technologies that are partially developed, will be used to reduce NO{sub x} and SO{sub 2} emission to one-sixth current NSPS limits and particulates to one- third current NSPS limits.

Regan, J.W.; Bender, D.J.; Clark, J.P.; Wesnor, J.D.

1997-01-01T23:59:59.000Z

136

The Effect of Coal Chlorine on Waterwall Wastage in Coal-Fired Boilers with Staged Low-NOx Combustion Systems  

Science Conference Proceedings (OSTI)

Several boilers retrofitted with nitrogen oxides reducing (low-NOx) burner systems have experienced severe waterwall wastage. In this report, the link between chlorine in coal and accelerated wastage will be explored.

2002-10-09T23:59:59.000Z

137

Combustion characteristics and NOx emissions of two kinds of swirl burners in a 300-MWe wall-fired pulverized-coal utility boiler  

SciTech Connect

Measurements were performed in a 300-MWe wall-fired pulverized-coal utility boiler. Enhanced ignition-dual register (EI-DR) burners and centrally fuel rich (CFR) swirl coal combustion burners were installed in the bottom row of the furnace during experiments. Local mean concentrations of O{sub 2}, CO, CO{sub 2} and NOx gas species, gas temperatures, and char burnout were determined in the region of the two types of burners. For centrally fuel rich swirl coal combustion burners, local mean CO concentrations, gas temperatures and the temperature gradient are higher and mean concentrations of O{sub 2} and NOx along the jet flow direction in the burner region are lower than for the enhanced ignition-dual register burners. Moreover, the mean O{sub 2} concentration is higher and the gas temperature and mean CO concentration are lower in the side wall region. For centrally fuel rich swirl coal combustion burners in the bottom row, the combustion efficiency of the boiler increases from 96.73% to 97.09%, and NOx emission decreases from 411.5 to 355 ppm at 6% O{sub 2} compared to enhanced ignition-dual register burners and the boiler operates stably at 110 MWe without auxiliary fuel oil.

Li, Z.Q.; Jing, J.P.; Chen, Z.C.; Ren, F.; Xu, B.; Wei, H.D.; Ge, Z.H. [Harbin Institute for Technology, Harbin (China). School for Energy Science & Engineering

2008-07-01T23:59:59.000Z

138

Development of METHANE de-NOX Reburn Process for Wood Waste and Biomass Fired Stoker Boilers - Final Report - METHANE de-NOX Reburn Technology Manual  

Science Conference Proceedings (OSTI)

The overall objective of this project was to demonstrate the effectiveness of the METHANE de-NOX (MdN) Reburn process in the Forest Products Industry (FPI) to provide more efficient use of wood and sludge waste (biosolids) combustion for both energy generation and emissions reduction (specifically from nitrogen oxides (NOx)) and to promote the transfer of the technology to the wide range of wood waste-fired stoker boilers populating the FPI. This document, MdN Reburn Commercial Technology Manual, was prepared to be a resource to promote technology transfer and commercialization activities of MdN in the industry and to assist potential users understand its application and installation requirements. The Manual includes a compilation of MdN commercial design data from four different stoker boiler designs that were baseline tested as part of the development effort. Design information in the Manual include boiler CFD model studies, process design protocols, engineering data sheets and commercial installation drawings. Each design package is unique and implemented in a manner to meet specific mill requirements.

J. Rabovitser; B. Bryan; S. Wohadlo; S. Nester; J. Vaught; M. Tartan (Gas Technology Institute) L. Szymanski; R. Glickert (ESA Environmental Solutions)

2007-12-31T23:59:59.000Z

139

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUID BED BOILERS (Phase II--Evaluation of the Oxyfuel CFB Concept)  

SciTech Connect

The overall project goal is to determine if carbon dioxide can be captured and sequestered at a cost of about $10/ton of carbon avoided, using a newly constructed Circulating Fluidized Bed combustor while burning coal with a mixture of oxygen and recycled flue gas, instead of air. This project is structured in two Phases. Phase I was performed between September 28, 2001 and May 15, 2002. Results from Phase I were documented in a Topical Report issued on May 15, 2003 (Nsakala, et al., 2003), with the recommendation to evaluate, during Phase II, the Oxyfuel-fired CFB concept. DOE NETL accepted this recommendation, and, hence approved the project continuation into Phase II. Phase 2. The second phase of the project--which includes pilot-scale tests of an oxygen-fired circulating fluidized bed test facility with performance and economic analyses--is currently underway at ALSTOM's Power Plant Laboratories, located in Windsor, CT (US). The objective of the pilot-scale testing is to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in oxygen/carbon dioxide mixtures. Results will be used in the design of oxygen-fired CFB boilers--both retrofit and new Greenfield--as well as to provide a generic performance database for other researchers. At the conclusion of Phase 2, revised costs and performance will be estimated for both retrofit and new Greenfield design concepts with CO2 capture, purification, compression, and liquefaction.

John L. Marion; Nsakala ya Nsakala

2003-11-09T23:59:59.000Z

140

Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 11, April 1995--June 1995  

Science Conference Proceedings (OSTI)

The Pittsburgh Energy Technology Center of the U.S. Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quotes} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: (1) NO{sub x} emissions not greater than one-third NSPS. (2) SO{sub x} emissions not greater than one-third NSPS. (3) Particulate emissions not greater than one-half NSPS. The specific secondary objectives are: (1) Improved ash disposability and reduced waste generation. (2) Reduced air toxics emissions. (3) Increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a Commercial Generation Unit. The work in Phase I covered a 24-month period and included system analysis, RD&T Plan formulation, component definition, and preliminary Commercial Generating Unit (CGU) design. Phase II will cover a 15-month period and will include preliminary Proof-of-Concept Test Facility (POCTF) design and subsystem testing. Phase III will cover a 9-month period and will produce a revised CGU design and a revised POCTF design, cost estimate and a test plan. Phase IV, the final Phase, will cover a 36-month period and will include POCTF detailed design, construction, testing, and evaluation.

NONE

1995-08-30T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

Oxy-combustion Boiler Material Development  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-combustion Boiler Material Oxy-combustion Boiler Material Development Background In an oxy-combustion system, combustion air (79 percent nitrogen, 21 percent oxygen) is replaced by oxygen and recycled flue gas (carbon dioxide [CO 2 ] and water), eliminating nitrogen in the flue gas stream. When applied to an existing boiler, the flue gas recirculation rate is adjusted to enable the boiler to maintain its original air-fired heat absorption performance, eliminating the need to derate the boiler

142

Energy Efficiency Opportunities in EPA's Boiler Rules  

NLE Websites -- All DOE Office Websites (Extended Search)

Opportunities in EPA's Boiler Rules Opportunities in EPA's Boiler Rules On December 20, 2012, the US Environmental Protection Agency (EPA) finalized new regulations to control emissions of hazardous air pollutants (HAP) from commercial, industrial, and institutional boilers and process heaters. These new rules, known as the Boiler MACT (major sources) and Boiler Area Source Rule (smaller sources), will reduce the amount of HAPS such as mercury, heavy metals, and other toxics that enter the environment. Since emissions from boilers are linked to fuel consumption, energy efficiency is an important strategy for complying with the new Boiler rules. Who is affected? Most existing industrial, commercial and institutional (ICI) boilers will not be affected by the Boiler MACT. These unaffected boilers are mostly small natural gas-fired boilers. Only about 14% of all existing

143

Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings  

SciTech Connect

Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

2009-07-15T23:59:59.000Z

144

Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxice Emissions From High-Sulfur, Coal-Fired Boilers: A DOE Assessment  

NLE Websites -- All DOE Office Websites (Extended Search)

2000/1111 2000/1111 Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxide Emissions From High-Sulfur, Coal- Fired Boilers: A DOE Assessment August 1998 U.S. Department of Energy Office of Fossil Energy Federal Energy Technology Center Morgantown, WV/Pittsburgh, PA 2 Disclaimer This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or respon- sibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference

145

Engineering development of advanced coal-fired low-emission boiler systems: Technical progress report No. 16, July-September 1996  

SciTech Connect

The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Under Task 7--Component development and optimization, the CeraMem filter testing was completed. Due to an unacceptably high flue gas draft loss, which will not be resolved in the POCTF timeframe, a decision was made to change the design of the flue gas cleaning system from Hot SNO{sub x}{sup {trademark}} to an advanced dry scrubber called New Integrated Desulfurization (NID). However, it is recognized that the CeraMem filter still has the potential to be viable in pulverized coal systems. In Task 8-- Preliminary POCTF design, integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle as well as the balance of plant design were completed. Licensing activities continued. A NID system was substituted for the SNO{sub x} Hot Process.

Barcikowski, G.F.; Borio, R.W.; Bozzuto, C.R.; Burr, D.H.; Cellilli, L.; Fox, J.D.; Gibbons, T.B.; Hargrove, M.J.; Jukkola, G.D.; King, A.M.

1996-11-27T23:59:59.000Z

146

Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B  

SciTech Connect

This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

NONE

1998-01-01T23:59:59.000Z

147

Possible Effects of Chlorine Content of Coal on Fireside Corrosion in Pulverized Coal-Fired Boilers: Volumes 1-3  

Science Conference Proceedings (OSTI)

Illinois Basin coals represent a source of high-calorific value, relatively low-medium sulfur-content fuel. Currently, this fuel is underutilized because of chlorine limitations based upon negative experience in the United Kingdom. It is, however, not clear whether the U.K. experience can be applied to U.S. coals and boilers. This three-volume report attempts to clarify the U.K. experience and its applicability to the U.S. situation.

1997-10-03T23:59:59.000Z

148

Flame Doctor for Cyclone Boilers  

Science Conference Proceedings (OSTI)

This development program was designed to enhance monitoring and diagnostic technology for cyclone furnaces using the Flame Doctor combustion diagnostic system. First developed for wall-fired pulverized-coal burner systems and boilers, Flame Doctor allows simultaneous, continuous monitoring and evaluation of each burner in a boiler using signals from optical flame scanners. An initial feasibility test conducted at the AmerenUE Sioux cyclone boiler indicated Flame Doctor technology could be extended to cyc...

2007-12-12T23:59:59.000Z

149

Optimized Structures for Low-Profile Phase Change Thermal Spreaders  

E-Print Network (OSTI)

F. , 1998, Micro Heat Pipes, Microscale Energy Transport,M, 2011, Multi-Artery Heat Pipe Spreader: Lateral LiquidStudy of a Flat Plate Heat Pipe by Means of Confocal

Sharratt, Stephen A.

2012-01-01T23:59:59.000Z

150

High-solids black liquor firing in pulp and paper industry kraft recovery boilers: Phase 1 -- Final report. Volume 2: Project technical results  

DOE Green Energy (OSTI)

This project is a multiple-phase effort to develop technologies to improve high-solids black liquor firing in pulp mill recovery boilers. The principal means to this end is to construct and operate a pilot-scale recovery furnace simulator (RFS) in which these technologies can be tested. The Phase 1 objectives are to prepare a preliminary design for the RFS, delineate a project concept for evaluating candidate technologies, establish industrial partners, and report the results. Phase 1 addressed the objectives with seven tasks: Develop a preliminary design of the RFS; estimate the detailed design and construction costs of the RFS and the balance of the project; identify interested parties in the paper industry and key suppliers; plan the Phase 2 and Phase 3 tests to characterize the RFS; evaluate the economic justification for high-solids firing deployment in the industry; evaluate high-solids black liquor property data to support the RFS design; manage the project and reporting results, which included planning the future program direction.

Southards, W.T.; Clement, J.L.; McIlroy, R.A.; Tharp, M.R.; Verrill, C.L.; Wessell, R.A.

1995-11-01T23:59:59.000Z

151

Dry SO/sub 2/ particulate removal for coal-fired boilers. Volume 2. 22-MW demonstration using nahcolite, trona, and soda ash. Final report  

Science Conference Proceedings (OSTI)

The second phase of a full scale demonstration of the integration of the dry injection of sodium sorbents coupled with a fabric filter baghouse was conducted at Public Service Company of Colorado's Cameo Unit 1, a 22 MW coal-fired utility boiler equipped with an eight compartment baghouse. An initial test series conducted in 1980 had demonstrated the capability of 70% SO/sub 2/ removal with nahcolite injection without significant impact on the baghouse operation. The objectives of the second test series were to expand the evaluation of nahcolite to operation at reduced baghouse temperatures, high temperature injection and varied coal applications, and the use of several alternative and potentially more available sorbent materials. SO/sub 2/ removal was shown to be primarily a function of the type and rate of sorbent injection. The performance of nahcolite was consistent with the previous tests achieving approximately 80% SO/sub 2/ removal with the injection of a stoichiometric amount into the flue gases. Comparable injection quantities of the three trona materials evaluated resulted in 55% SO/sub 2/ removal. Soda ash was ineffective in removing SO/sub 2/ at all injection rates. No significant differences in the SO/sub 2/ removal characteristics of nahcolite were observed while firing coal from several sources. Sorbent injection had no appreciable impact on the baghouse pressure drop characteristics or bag cleanability. Baghouse collection efficiency remained at 99.9+% levels. 3 references, 19 figures, 8 tables.

Muzio, L.J.; Sonnichsen, T.W.

1984-06-01T23:59:59.000Z

152

Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 12, July--September 1995  

SciTech Connect

The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The goals for emissions and plant efficiency are: NO{sub x} emissions not greater than 0.1 lb/million Btu; SO{sub x} emissions not greater than 0.1 lb/million Btu; particulate emissions not greater than 0.01 lb/million Btu; and net plant efficiency (HHV basis) not less than 42%. Other goals include: improved ash disposability and reduced waste generation; and reduced air toxics emissions. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives, and a preliminary design of a Commercial Generation Unit. The work in Phase I covered a 24- month period and included system analysis, RD&T Plan formulation, component definition, and preliminary Commercial Generating Unit (CGU) design. Phase II will cover a 15-month period and will include preliminary Proof-of-Concept Test Facility (POCTF) design and subsystem testing. Phase III will cover a 9-month period and will produce a revised CGU design and a revised POCTF design, cost estimate and a test plan. Phase IV, the final Phase, will cover a 36- month period and will include POCTF detailed design, construction, testing, and evaluation.

NONE

1995-11-27T23:59:59.000Z

153

Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report  

DOE Green Energy (OSTI)

A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

V. Zamansky; P. Maly; M. Klosky

1998-06-12T23:59:59.000Z

154

Furnace and Boiler Basics | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnace and Boiler Basics Furnace and Boiler Basics Furnace and Boiler Basics August 16, 2013 - 2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces Furnaces are the most common heating systems used in homes in the United States. They can be all electric, gas-fired (including propane or natural gas), or oil-fired. Boilers Boilers consist of a vessel or tank where heat produced from the combustion of such fuels as natural gas, fuel oil, or coal is used to generate hot water or steam. Many buildings have their own boilers, while other buildings have steam or hot water piped in from a central plant. Commercial boilers are manufactured for high- or low-pressure applications.

155

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

Science Conference Proceedings (OSTI)

ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

C. Jean Bustard

2003-12-01T23:59:59.000Z

156

ECUT energy data reference series: boilers  

SciTech Connect

Information on the population and fuel consumption of water-tube, fire-tube and cast iron boilers is summarized. The use of each boiler type in the industrial and commercial sector is examined. Specific information on each boiler type includes (for both 1980 and 2000) the average efficiency of the boiler, the capital stock, the amount of fuel consumed, and the activity level as measured by operational load factor.

Chockie, A.D.; Johnson, D.R.

1984-09-01T23:59:59.000Z

157

DEVELOPMENT OF ANALYTICAL METHODS FOR THE QUANTIFICATION OF THE CHEMICAL FORMS OF MERCURY AND OTHER TARGET POLLUTANTS IN COAL-FIRED BOILER FLUE GAS  

Science Conference Proceedings (OSTI)

Since approximately 55% of the electrical power produced in the U. S. is generated by coal-based power utility plants, there is serious concern about the massive amounts of coal combustion products emitted into the atmosphere annually. Furthermore, Title III of the 1990 Clean Air Act Amendments (CAAA) requires the measurement and inventory of a possible 189 hazardous air pollutants (HAPs) from any stationary source producing more than 10 tons per year of any one pollutant or more than 25 tons per year of total pollutants. Although power utilities are not presently included on the list of source categories, the CAAA requires the U. S. Environmental Protection Agency to carry out a study of emissions from electricity generation using fossil fuels. Since many of these HAPs are known to be present in coal derived flue gas, coal-fired electric power utilities may be subject to regulation following these studies if Congress considers it necessary. In a cooperative effort with the U. S. Environmental Protection Agency (EPA), the U. S. Department of Energy (DOE) through its Federal Energy Technology Center (FETC) initiated such a study in 1991. DOE-FETC commissioned five primary contractors to conduct emission studies at eight different coal-fired electric utilities. The eight sites represented a cross section of feed coal type, boiler designs, and particulate and gaseous pollutant control technologies. The major goal of these studies was to determine the sampling and analytical methodologies that could be used efficiently to perform these emission tests while producing representative and reliable emission data. The successful methodology could then be recommended to the EPA for use in compliance testing in the event the regulation of air toxic emissions from coal-fired power plants is implemented. A secondary purpose of the testing was to determine the effectiveness of the control technologies in reducing target hazardous air pollutants. Advanced Technology Systems, Inc. (ATS) as a secondary DOE contractor on this project, assessed the sampling and analytical plans and the emission reports of the five primary contractors to determine how successful the contractors were in satisfying their defined objectives. ATS identified difficulties and inconsistencies in a number of sampling and analytical methodologies in these studies. In particular there was uncertainty as to the validity of the sampling and analytical methods used to differentiate the chemical forms of mercury observed in coal flue gas. Considering the differences in the mercury species with regard to human toxicity, the rate of transport through the ecosystem and the design variations in possible emission control schemes, DOE sought an accurate and reliable means to identify and quantify the various mercury compounds emitted by coal-fired utility boilers. ATS, as a contractor for DOE, completed both bench- and pilot-scale studies on various mercury speciation methods. The final validation of the modified Ontario-Hydro Method, its acceptance by DOE and submission of the method for adoption by ASTM was a direct result of these studies carried out in collaboration with the University of North Dakota's Energy and Environmental Research Center (UNDEERC). This report presents the results from studies carried out at ATS in the development of analytical methods to identify and quantify various chemical species, particularly those of mercury, in coal derived flue gas. Laboratory- and pilot-scale studies, not only on mercury species, but also on other inorganics and organics present in coal combustion flue gas are reported.

Terence J. McManus, Ph.D.

1999-06-30T23:59:59.000Z

158

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, third quarter 1994, July 1994--September 1994  

Science Conference Proceedings (OSTI)

This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NOx combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project. The project provides a stepwise evaluation of the following NOx reduction technologies: Advanced overfire air (AOFA), Low NOx burners (LNB), LNB, with AOFA, and Advanced Digital Controls and Optimization Strategies. Baseline, AOFA, LNB, and LNB plus AOFA test segments have been completed. Based on a preliminary analysis, approximately 17 percent of the incremental change in NOx emissions between the LNB and LNB+AOFA configurations is the result of AOFA, the balance of the NOx reduction resulting from other operational adjustments. Preliminary diagnostic testing was conducted during August and September. The purpose of these tests was to determine the emissions and performance characteristics of the unit prior to activation of the advanced control/optimization strategies. Short-term, full load NOx emissions were near 0.47 lb/MBtu, slightly higher than that seen during the LNB+AOFA test phase. Long-term NO{sub x} emissions for this quarter averaged near 0.41 lb/MBtu. Due to turbine problems, a four week outage has been planned for Hammond 4 starting October 1. Two on-line carbon-in-ash monitors are being installed at Hammond Unit 4 as part of the Wall-Fired Project. These monitors will be evaluated as to their accuracy, repeatability, reliability, and serviceability.

NONE

1995-09-01T23:59:59.000Z

159

Linear regression analysis of emissions factors when firing fossil fuels and biofuels in a commercial water-tube boiler  

Science Conference Proceedings (OSTI)

This paper compares the emissions factors for a suite of liquid biofuels (three animal fats, waste restaurant grease, pressed soybean oil, and a biodiesel produced from soybean oil) and four fossil fuels (i.e., natural gas, No. 2 fuel oil, No. 6 fuel oil, and pulverized coal) in Penn State's commercial water-tube boiler to assess their viability as fuels for green heat applications. The data were broken into two subsets, i.e., fossil fuels and biofuels. The regression model for the liquid biofuels (as a subset) did not perform well for all of the gases. In addition, the coefficient in the models showed the EPA method underestimating CO and NOx emissions. No relation could be studied for SO{sub 2} for the liquid biofuels as they contain no sulfur; however, the model showed a good relationship between the two methods for SO{sub 2} in the fossil fuels. AP-42 emissions factors for the fossil fuels were also compared to the mass balance emissions factors and EPA CFR Title 40 emissions factors. Overall, the AP-42 emissions factors for the fossil fuels did not compare well with the mass balance emissions factors or the EPA CFR Title 40 emissions factors. Regression analysis of the AP-42, EPA, and mass balance emissions factors for the fossil fuels showed a significant relationship only for CO{sub 2} and SO{sub 2}. However, the regression models underestimate the SO{sub 2} emissions by 33%. These tests illustrate the importance in performing material balances around boilers to obtain the most accurate emissions levels, especially when dealing with biofuels. The EPA emissions factors were very good at predicting the mass balance emissions factors for the fossil fuels and to a lesser degree the biofuels. While the AP-42 emissions factors and EPA CFR Title 40 emissions factors are easier to perform, especially in large, full-scale systems, this study illustrated the shortcomings of estimation techniques. 23 refs., 3 figs., 8 tabs.

Sharon Falcone Miller; Bruce G. Miller [Pennsylvania State University, University Park, PA (United States). Energy Institute

2007-12-15T23:59:59.000Z

160

Spreader-Bar Radiation Detection System Enhancements: A Modeling and Simulation Study  

SciTech Connect

This report provides the modeling and simulation results of the investigation of enhanced spreader bar radiation detection systems.

Ely, James H.; Ashbaker, Eric D.; Batdorf, Michael T.; Baciak, James E.; Hensley, Walter K.; Jarman, Kenneth D.; Robinson, Sean M.; Sandness, Gerald A.; Schweppe, John E.

2012-11-13T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Development of a Novel Oxygen Supply Process and its Integration with an Oxy-Fuel Coal-Fired Boiler  

SciTech Connect

BOC, the world's second largest industrial gas company, has developed a novel high temperature sorption based technology referred to as CAR (Cyclic Autothermal Recovery) for oxygen production and supply to oxy-fuel boilers with flue gas recycle. This technology is based on sorption and storage of oxygen in a fixed bed containing mixed ionic and electronic conductor materials. The objective of the proposed work was to construct a CAR PDU that was capable of producing 10-scfm of oxygen, using steam or recycled flue gas as the sweep gas, and install it in the Combustion Test Facility. The unit was designed and fabricated at BOC/The Linde Group, Murray Hill, New Jersey. The unit was then shipped to WRI where the site had been prepared for the unit by installation of air, carbon dioxide, natural gas, nitrogen, computer, electrical and infrastructure systems. Initial experiments with the PDU consisted of flowing air into both sides of the absorption systems and using the air heaters to ramp up the bed temperatures. The two beds were tested individually to operational temperatures up to 900 C in air. The cycling process was tested where gases are flowed alternatively from the top then bottom of the beds. The PDU unit behaved properly with respect to flow, pressure and heat during tests. The PDU was advanced to the point where oxygen production testing could begin and integration to the combustion test facility could occur.

None

2006-12-31T23:59:59.000Z

162

Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical report, January 14, 1997--August 14, 1997  

SciTech Connect

Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. Bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. Also, to deposit model Ni-Al{sub 2}O{sub 3} coatings, an electrodeposition technique was developed and coatings with various volume fractions (0-35%) of Al{sub 2}O{sub 3} were produced. The powder and electrodeposition processing of Ni-Al{sub 2}O{sub 3} Composites provide the ability to produce two phase microstructure without changing the microstructure of the matrix material. Therefore, the effect of hard second phase particles size and volume fraction on erosion resistance could be analyzed.

Schorr, B.S.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

1997-08-31T23:59:59.000Z

163

Fires  

Science Conference Proceedings (OSTI)

... In February of 2011, wildland fires outside of Amarillo, Texas destroyed 70 homes, burned more than 25,000 acres of land, and caused nearly $6 ...

2012-12-11T23:59:59.000Z

164

Chlorine in solid fuels fired in pulverized fuel boilers sources, forms, reactions, and consequences: a literature review  

Science Conference Proceedings (OSTI)

Chlorine is a significant source of corrosion and deposition, both from coal and from biomass, and in PF boilers. This investigation was designed to highlight the potential for corrosion risks associated with once-through units and advanced cycles. The research took the form of a detailed literature investigation to evaluate chlorine in solid fuels: coals of various ranks and origins, biomass fuels of a variety of types, petroleum cokes, and blends of the above. The investigation focused upon an extensive literature review of documents dating back to 1991. The focus is strictly corrosion and deposition. To address the deposition and corrosion issues, this review evaluates the following considerations: concentrations of chlorine in available solid fuels including various coals and biomass fuels, forms of chlorine in those fuels, and reactions - including reactivities - of chlorine in such fuels. The assessment includes consideration of alkali metals and alkali earth elements as they react with, and to, the chlorine and other elements (e.g., sulfur) in the fuel and in the gaseous products of combustion. The assessment also includes other factors of combustion: for example, combustion conditions including excess O{sub 2} and combustion temperatures. It also considers analyses conducted at all levels: theoretical calculations, bench scale laboratory data and experiments, pilot plant experiments, and full scale plant experience. Case studies and plant surveys form a significant consideration in this review. The result of this investigation focuses upon the concentrations of chlorine acceptable in coals burned exclusively, in coals burned with biomass, and in biomass cofired with coal. Values are posited based upon type of fuel and combustion technology. Values are also posited based upon both first principles and field experience. 86 refs., 8 figs., 7 tabs.

David A. Tillman; Dao Duong; Bruce Miller [Foster Wheeler North America Corp. (United States)

2009-07-15T23:59:59.000Z

165

Toxecon Retrofit for Mercury and Mulit-Pollutant Control on Three 90-MW Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

This U.S. Department of Energy (DOE) Clean Coal Power Initiative (CCPI) project was based on a cooperative agreement between We Energies and the DOE Office of Fossil Energy's National Energy Technology Laboratory (NETL) to design, install, evaluate, and demonstrate the EPRI-patented TOXECON{trademark} air pollution control process. Project partners included Cummins & Barnard, ADA-ES, and the Electric Power Research Institute (EPRI). The primary goal of this project was to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant in Marquette, Michigan. Additional goals were to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter emissions; allow reuse and sale of fly ash; advance commercialization of the technology; demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use at power plants; and demonstrate recovery of mercury from the sorbent. Mercury was controlled by injection of activated carbon upstream of the TOXECON{trademark} baghouse, which achieved more than 90% removal on average over a 44-month period. During a two-week test involving trona injection, SO{sub 2} emissions were reduced by 70%, although no coincident removal of NOx was achieved. The TOXECON{trademark} baghouse also provided enhanced particulate control, particularly during startup of the boilers. On this project, mercury CEMs were developed and tested in collaboration with Thermo Fisher Scientific, resulting in a reliable CEM that could be used in the power plant environment and that could measure mercury as low as 0.1 {micro}g/m{sup 3}. Sorbents were injected downstream of the primary particulate collection device, allowing for continued sale and beneficial use of captured fly ash. Two methods for recovering mercury using thermal desorption on the TOXECON{trademark} PAC/ash mixture were successfully tested during this program. Two methods for using the TOXECON{trademark} PAC/ash mixture in structural concrete were also successfully developed and tested. This project demonstrated a significant reduction in the rate of emissions from Presque Isle Units 7, 8, and 9, and substantial progress toward establishing the design criteria for one of the most promising mercury control retrofit technologies currently available. The Levelized Cost for 90% mercury removal at this site was calculated at $77,031 per pound of mercury removed with a capital cost of $63,189 per pound of mercury removed. Mercury removal at the Presque Isle Power Plant averages approximately 97 pounds per year.

Steven Derenne; Robin Stewart

2009-09-30T23:59:59.000Z

166

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Technical progress report, fourth quarter, 1994, October 1994--December 1994  

Science Conference Proceedings (OSTI)

This quarterly report discusses the technical progress of an innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NOx combustion equipment through the collection and analysis of long-term emissions data. The project provides a stepwise evaluation of the following NOx reduction technologies: Advanced overfire air (AOFA), Low NOx burners (LNB), LNB with AOFA, and Advanced Digital Controls and Optimization Strategies. The project has completed the baseline, AOFA, LNB, and LNB+AOFA test segments, fulfilling all testing originally proposed to DOE. Analysis of the LNB long-term data collected show the full load NOx emission levels to be near 0.65 lb/MBtu. This NOx level represents a 48 percent reduction when compared to the baseline, full load value of 1.24 lb/MBtu. These reductions were sustainable over the long-term test period and were consistent over the entire load range. Full load, fly ash LOI values in the LNB configuration were near 8 percent compared to 5 percent for baseline. Results from the LNB+AOFA phase indicate that full load NOx emissions are approximately 0.40 lb/MBtu with a corresponding fly ash LOI value of near 8 percent. Although this NOx level represents a 67 percent reduction from baseline levels, a substantial portion of the incremental change in NOx emissions between the LNB and LNB+AOFA configurations was the result of operational changes and not the result of the AOFA system. Phase 4 of the project is now underway.

NONE

1995-09-01T23:59:59.000Z

167

Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report number 14, January--March, 1996  

SciTech Connect

The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Task 7--Component Development and Optimization and Task 11--Subsystem Test Operation and evaluation are shown to be slightly behind schedule. Also, addition of Kalina technology may delay completion of Task 8. However, Phase 2 will be completed on schedule. The Project and plans for the POCTF were presented to the Richmond Power and Light Board of Directors. Technology transfer activities included delivering papers at two conferences, submitting paper abstracts for two other conferences and organizing a Technical Session for a conference. Under Task 7 the 200 acfm CeraMem filter test rig was installed at Richmond Power and Light and testing commenced. Low-NO{sub x} firing system work was essentially completed. In Task 8 integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle is proceeding but it has required much more time than anticipated. Preliminary designs of this equipment are nearly complete. Plant design and licensing activities will restart in April. The test designs and plan created in Task 9 were previously submitted and approved, although the plan for the 5,000 acfm CeraMem filter test will be updated following completion of the 200 acfm test. Task 10 work is nearly complete. The test rig for the 5,000 acfm CeraMem test has been shipped to the fabricator`s shop, inspected, cleaned and is being modified based on input from the 200 acfm testing. Task 11 work on the CeraMem filter was delayed and is expected to be started during the next reporting period. The second series of combustion testing of the low-NO{sub x} firing system was completed and the data is being analyzed. Early review indicates that 0.1 lb of NO{sub x}/million Btu may be achievable with reasonable stoichiometry and carbon loss.

1996-05-28T23:59:59.000Z

168

Fire  

NLE Websites -- All DOE Office Websites (Extended Search)

Fire Fire Nature Bulletin No. 51 Febraury 1, 1946 Forest Preserve District of Cook County Clayton F. Smith, President Roberts Mann, Superintendent of Conservation FIRE Most people firmly believe the ancient notion that the prairies and vacant lots should be burnt off "to make better grass." Many are doing so now. Boys who have seen their parents and neighbors kindling fires on vacant property frequently do likewise on the prairies. Recently there have been four fires in the forest preserves which spread from adjoining land. Burning does more harm than good. True, it gets rid of the old weed stalks and dried grass of last year, so that new grass shows green more quickly. But repeated burnings kill the good, nutritious grasses such as bluegrass, timothy and clover. The wildflowers disappear. All food and nesting cover for birds, rabbits and other wildlife is destroyed, just when they need it most. Thistles thrive. Only tough grasses of little value for pasture or hay, such as crabgrass and quackgrass, and the weeds survive.

169

Alternate Materials for Recovery Boiler Superheater Tubes  

SciTech Connect

The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

2009-01-01T23:59:59.000Z

170

PARTICULATE CHARACTERIZATION AND ULTRA LOW-NOx BURNER FOR THE CONTROL OF NO{sub x} AND PM{sub 2.5} FOR COAL FIRED BOILERS  

SciTech Connect

In response to the serious challenge facing coal-fired electric utilities with regards to curbing their NO{sub x} and fine particulate emissions, Babcock and Wilcox and McDermott Technology, Inc. conducted a project entitled, ''Particulate Characterization and Ultra Low-NO{sub x} Burner for the Control of NO{sub x} and PM{sub 2.5} for Coal Fired Boilers.'' The project included pilot-scale demonstration and characterization of technologies for removal of NO{sub x} and primary PM{sub 2.5} emissions. Burner development and PM{sub 2.5} characterization efforts were based on utilizing innovative concepts in combination with sound scientific and fundamental engineering principles and a state-of-the-art test facility. Approximately 1540 metric tonnes (1700 tons) of high-volatile Ohio bituminous coal were fired. Particulate sampling for PM{sub 2.5} emissions characterization was conducted in conjunction with burner testing. Based on modeling recommendations, a prototype ultra low-NO{sub x} burner was fabricated and tested at 100 million Btu/hr in the Babcock and Wilcox Clean Environment Development Facility. Firing the unstaged burner with a high-volatile bituminous Pittsburgh 8 coal at 100 million Btu/hr and 17% excess air achieved a NO{sub x} goal of 0.20 lb NO{sub 2}/million Btu with a fly ash loss on ignition (LOI) of 3.19% and burner pressure drop of 4.7 in H{sub 2}O for staged combustion. With the burner stoichiometry set at 0.88 and the overall combustion stoichiometry at 1.17, average NO{sub x} and LOI values were 0.14 lb NO{sub 2}/million Btu and 4.64% respectively. The burner was also tested with a high-volatile Mahoning 7 coal. Based on the results of this work, commercial demonstration is being pursued. Size classified fly ash samples representative of commercial low-NO{sub x} and ultra low-NO{sub x} combustion of Pittsburgh 8 coal were collected at the inlet and outlet of an ESP. The mass of size classified fly ash at the ESP outlet was sufficient to evaluate the particle size distribution, but was of insufficient size to permit reliable chemical analysis. The size classified fly ash from the inlet of the ESP was used for detailed chemical analyses. Chemical analyses of the fly ash samples from the ESP outlet using a high volume sampler were performed for comparison to the size classified results at the inlet. For all test conditions the particulate removal efficiency of the ESP exceeded 99.3% and emissions were less than the NSPS limits of {approx}48 mg/dscm. With constant combustion conditions, the removal efficiency of the ESP increased as the ESP voltage and Specific Collection Area (SCA) increased. The associated decrease in particle emissions occurred in size fractions both larger and smaller than 2.5 microns. For constant ESP voltage and SCA, the removal efficiency for the ultra low-NO{sub x} combustion ash (99.4-99.6%) was only slightly less than for the low-NO{sub x} combustion ash (99.7%). The decrease in removal efficiency was accompanied by a decrease in ESP current. The emission of PM{sub 2.5} from the ESP did not change significantly as a result of the change in combustion conditions. Most of the increase in emissions was in the size fraction greater than 2.5 microns, indicating particle re-entrainment. These results may be specific to the coal tested in this program. In general, the concentration of inorganic elements and trace species in the fly ash at the ESP inlet was dependent on the particle size fraction. The smallest particles tended to have higher concentrations of inorganic elements/trace species than larger particles. The concentration of most elements by particle size range was independent of combustion condition and the concentration of soluble ions in the fly ash showed little change with combustion condition when evaluated on a carbon free basis.

Ralph Bailey; Hamid Sarv; Jim Warchol; Debi Yurchison

2001-09-30T23:59:59.000Z

171

Boiler Alloys  

Science Conference Proceedings (OSTI)

Table 4   Major international research and development efforts...650 °C Ferritic steel development EPRI, U.S.A. Electric Power Research Institute 1978??2003 ? Boiler and turbine thick-walled components; standardization

172

Quantifying Energy Savings by Improving Boiler Operation  

E-Print Network (OSTI)

On/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify energy savings from switching to modulation control mode and reducing excess air in natural gas fired boilers. The methods include calculation of combustion temperature, calculation of the relationship between internal convection coefficient and gas flow rate, and calculation of overall heat transfer assuming a parallel-flow heat exchanger model. The method for estimating savings from changing from on/off to modulation control accounts for purge and drift losses through the boiler and the improved heat transfer within the boiler due to the reduced combustion gas flow rate. The method for estimating savings from reducing excess combustion air accounts for the increased combustion temperature, reduced internal convection coefficient and increased residence time of combustion gasses in the boiler. Measured boiler data are used to demonstrate the accuracy of the methods.

Carpenter, K.; Kissock, J. K.

2005-01-01T23:59:59.000Z

173

Evaluation of Gas Reburning & Low NOx Burners on a Wall Fired Boiler Performance and Economics Report Gas Reburning-Low NOx Burner System Cherokee Station Unit 3 Public Service Company of Colorado  

Science Conference Proceedings (OSTI)

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NOX reduction (70%) could be achieved. Sponsors of the project included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was performed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado Bituminous, low-sulfur coal. It had a baseline NOX emission level of 0.73 lb/106 Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50%. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NOX in the flue gas by staged fuel combustion. This technology involves the introduction of natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NOX emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18Y0. The performance goal of 70% reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18Y0. The performance goal of 70% reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18Y0. Toward the end of the program, a Second Generation gas injection system was installed. Higher injector gas pressures were used that eliminated the need for flue gas recirculation as used in the first generation design. The Second Generation GR resulted in similar NOX reduction performance as that for the First Generation. With an improvement in the LNB performance in combination with the new gas injection system , the reburn gas could be reduced to 12.5% of the total boiler heat input to achieve al 64?40 reduction in NO, emissions. In addition, the OFA injectors were modified to provide for better mixing to lower CO emissions.

None

1998-07-01T23:59:59.000Z

174

Computational Modeling and Assessment of Nanocoatings for Ultra-Supercritical Boilers  

Science Conference Proceedings (OSTI)

Forced outages and boiler unavailability of coal-fired fossil plants is most often caused by fire-side corrosion of boiler water walls and tubing. Reliable coatings are required for ultra-supercritical application to mitigate corrosion because these boilers will operate at much higher temperatures and pressures than in supercritical boilers.Computational modeling efforts have been undertaken to design and assess potentialFe-Cr-Ni-Al systems to produce stable nanocrystalline ...

2012-12-12T23:59:59.000Z

175

A Methodology for Optimizing Boiler Operating Strategy  

E-Print Network (OSTI)

Among the many ways by which an energy manager can conserve energy is the establishment of a strategy for operation of fired boilers. In particular, he can effect total fuel consumption by his decision on how much on-line boiler surplus is required. There is a need to be able to balance the cost advantages of operating with less boiler surplus against the potential economic losses that might result from the increased risk of not meeting demand. A methodology for doing this along with an example calculation, is presented in this paper.

Jones, K. C.

1983-01-01T23:59:59.000Z

176

Ind. boilers  

E-Print Network (OSTI)

to 2002, largely due to huge reductions from waste incineration. Further reductions will be achieved between 2002 to 2020 from at least 5 categories ? Coal-fired Power Plants

Chuck French; U. S. Epa; Mwcs Mwis; Utilities Chloralk; Eafs Hwcs Gold

2002-01-01T23:59:59.000Z

177

Design and Testing of Metal and Silicon Heat Spreaders with Embedded Micromachined Heat Pipes  

Science Conference Proceedings (OSTI)

The authors have developed a new type of heat spreader based on the integration of heat pipes directly within a thin planar structure suitable for use as a heat spreader or as the base layer in a substrate. The process uses micromachining methods to produce micron scale patterns that act as a wick in these small scale heat pipes. By using silicon or a low expansion metal as the wall material of these spreaders, they achieve a good match to the thermal coefficient of expansion of the die. The match allows the use of a thin high performance die attachment even on large size die. The embedded heat pipes result in high effective thermal conductivity for the new spreader technology.

Benson, D.A.; Robino, C.V.

1999-02-22T23:59:59.000Z

178

Boilers | Open Energy Information  

Open Energy Info (EERE)

Community Login | Sign Up Search Page Edit History Facebook icon Twitter icon Boilers Jump to: navigation, search TODO: Add description List of Boilers Incentives...

179

Effects of sorbent injection for sulfur dioxide removal on particulate control systems for coal-fired boilers. Final report, October 1984-October 1987  

Science Conference Proceedings (OSTI)

This report describes studies undertaken to quantify the effects of dry SO2 sorbent injection on electrostatic precipitator (ESP) operation with a coal-burning utility boiler. The specific operation of interest was EPA's limestone injection, multistage burners (LIMB) process. The combination of spent sorbent and fly ash has a higher resistivity, a higher mass concentration, and a finer particle-size distribution than the ash alone; all of these factors diminish the effectiveness of ESP. Also investigated was chemical conditioning to reduce the resistivity problem, the only one of three concerns stemming from sorbent injection that can be readily mitigated. Other topics studied were: the recycle, disposal, and utilization of waste-ash/sorbent mixtures; the selection and modification of sorbents to improve SO2 capture in the furnace; and the reactivation of spent sorbent by humidification to achieve supplemental post-furnace capture of SO2.

Gooch, J.P.; DuBard, J.L.; Faulkner, M.G.; Marchant, G.H.; Dahlin, R.S.

1988-11-01T23:59:59.000Z

180

Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers  

E-Print Network (OSTI)

of separate costs for natural gas or oil, and electricity.receives oil-fired boilers INPUTS First Cost Inputs The flowfurnaces, and oil-fired furnaces, we scaled the cost for

Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

2004-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


181

GASIFICATION BASED BIOMASS CO-FIRING - PHASE I  

DOE Green Energy (OSTI)

Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere.

Babul Patel; Kevin McQuigg; Robert F. Toerne

2001-12-01T23:59:59.000Z

182

Oxy-Combustion Boiler Material Development  

SciTech Connect

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31T23:59:59.000Z

183

Oxy-Combustion Boiler Material Development  

SciTech Connect

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31T23:59:59.000Z

184

Firing of pulverized solvent refined coal  

DOE Patents (OSTI)

An air-purged burner for the firing of pulverized solvent refined coal is constructed and operated such that the solvent refined coal can be fired without the coking thereof on the burner components. The air-purged burner is designed for the firing of pulverized solvent refined coal in a tangentially fired boiler.

Derbidge, T. Craig (Sunnyvale, CA); Mulholland, James A. (Chapel Hill, NC); Foster, Edward P. (Macungie, PA)

1986-01-01T23:59:59.000Z

185

The importance of SO{sub 2} and SO{sub 3} for sulphation of gaseous KCl - An experimental investigation in a biomass fired CFB boiler  

Science Conference Proceedings (OSTI)

This paper is based on results obtained during co-combustion of wood pellets and straw in a 12 MW circulating fluidised bed (CFB) boiler. Elemental sulphur (S) and ammonium sulphate ((NH{sub 4}){sub 2}SO{sub 4}) were used as additives to convert the alkali chlorides (mainly KCl) to less corrosive alkali sulphates. Their performance was then evaluated using several measurement tools including, IACM (on-line measurements of gaseous alkali chlorides), a low-pressure impactor (particle size distribution and chemical composition of extracted fly ash particles), and deposit probes (chemical composition in deposits collected). The importance of the presence of either SO{sub 2} or SO{sub 3} for gas phase sulphation of KCl is also discussed. Ammonium sulphate performed significantly better than elemental sulphur. A more efficient sulphation of gaseous KCl was achieved with (NH{sub 4}){sub 2}SO{sub 4} even when the S/Cl molar ratio was less than half compared to sulphur. Thus the presence of gaseous SO{sub 3} is of greater importance than that of SO{sub 2} for the sulphation of gaseous KCl. (author)

Kassman, Haakan [Vattenfall Power Consultant AB, Nykoeping (Sweden); Chalmers University of Technology, Department of Energy and Environment, Division of Energy Technology, Gothenburg (Sweden); Baefver, Linda [Technical Research Institute of Sweden, Energy Technology, Boraas (Sweden); Aamand, Lars-Erik [Chalmers University of Technology, Department of Energy and Environment, Division of Energy Technology, Gothenburg (Sweden)

2010-09-15T23:59:59.000Z

186

Low Temperature Heat Recovery for Boiler Systems  

E-Print Network (OSTI)

Low temperature corrosion proof heat exchangers designed to reduce boiler flue gas temperatures to 150F or lower are now being commercially operated on gas, oil and coal fired boilers. These heat exchangers, when applied to boiler flue gas, are commonly called condensing economizers. It has traditionally been common practice in the boiler industry to not reduce flue gas temperatures below the 300F to 400F range. This barrier has now been broken by the development and application of corrosion proof heat exchanger technology. This opens up a vast reservior of untapped recoverable energy that can be recovered and reused as an energy source. The successful recovery of this heat and the optimum use of it are the fundemental goals of the technology presented in this paper. This Recovered Low Level Heat Is Normally Used To Heat Cold Make-up Water Or Combustion Air.

Shook, J. R.; Luttenberger, D. B.

1986-06-01T23:59:59.000Z

187

A Review of Hazardous Chemical Species Associated with CO2 Capture from Coal-Fired Power Plants and Their Potential Fate in CO2 Geologic Storage  

E-Print Network (OSTI)

in an Industrial-Scale Boiler. The Fifteenth Internationala Coal-Fired Fluidized- Bed Boiler. Proceedings of the 15 thhere. A (2 MMBtu) research boiler (Falcone Miller et al. ,

Apps, J.A.

2006-01-01T23:59:59.000Z

188

Comments on the use of boiler efficiencies to determine unit heat rate  

SciTech Connect

The expression for boiler efficiency defined in ASME PTC4.1 was developed for evaluating boiler performance, carrying out acceptance tests on boilers and computing the effects of changes in parameters such as fuel characteristics on boiler performance. While satisfactory for applications such as these, this particular definition of boiler efficiency can result in substantial errors when used for computing unit performance. Sample calculations are presented for a 600 MW coal fired unit which show errors in net unit heat rate of 1 to 3 percent due to inconsistent definitions for boiler efficiency.

Levy, E.K.; Sarunac, N. (Lehigh Univ., Bethlehem, PA (USA). Energy Research Center); Leyse, R. (Electric Power Research Inst., Palo Alto, CA (USA))

1990-01-01T23:59:59.000Z

189

Field Test of a Semi-Continuous Fly Ash Unburned Carbon Monitor: Cyclone Boiler Application  

Science Conference Proceedings (OSTI)

Unburned carbon (UBC) is the measure of the carbon level in the fly ash of a coal-fired boilerwith increased carbon indicating less-complete and less-efficient combustion. Boiler design is one important factor that affects UBC levels. Cyclone boilers burn coal at high combustion temperatures (ca. 1650C) and exhibit relatively high, but quite variable, fly ash UBC levels. Recently, because of competitive fuel pricing and reduced SO2 and NOX emissions, cyclone boilers ...

2013-12-17T23:59:59.000Z

190

Cooled electronic system with thermal spreaders coupling electronics cards to cold rails  

DOE Patents (OSTI)

Liquid-cooled electronic systems are provided which include an electronic assembly having an electronics card and a socket with a latch at one end. The latch facilitates securing of the card within the socket or removal of the card from the socket. A liquid-cooled cold rail is disposed at the one end of the socket, and a thermal spreader couples the electronics card to the cold rail. The thermal spreader includes first and second thermal transfer plates coupled to first and second surfaces on opposite sides of the card, and thermally conductive extensions extending from end edges of the plates, which couple the respective transfer plates to the liquid-cooled cold rail. The thermally conductive extensions are disposed to the sides of the latch, and the card is securable within or removable from the socket using the latch without removing the cold rail or the thermal spreader.

Chainer, Timothy J; Gaynes, Michael A; Graybill, David P; Iyengar, Madhusudan K; Kamath, Vinod; Kochuparambil, Bejoy J; Schmidt, Roger R; Schultz, Mark D; Simco, Daniel P; Steinke, Mark E

2013-07-23T23:59:59.000Z

191

Multiple boiler steam blending control system for an electric power plant  

SciTech Connect

A steam blending control is provided for two or more boilers in an electric power plant. To blend an oncoming boiler with an online boiler, the oncoming boiler is fired to a pressure ramp setpoint and outlet steam is isolated from the plant turbine and directed through position controlled bypass valve means. When steam temperature and pressure conditions are matched, the oncoming boiler isolation valve is opened and the bypass flow then existing is stored in a memory. The oncoming boiler bypass flow is cut back with total oncoming boiler steam flow controlled to the memorized flow valve as a setpoint. Flow from the on-line boiler is cut back under load control as the oncoming boiler flow to the plant turbine is increased. Deblending is implemented in a similar manner.

Binstock, M.H.; Criswell, R.L.

1981-12-22T23:59:59.000Z

192

Enhanced Elemental Mercury Removal from Coal-fired Flue Gas by Sulfur-chlorine Compounds  

E-Print Network (OSTI)

removal from flue gas of coal-fired power plants. Environ.Speciation in a 100-MW Coal-Fired Boiler with Low-NOxControl Technologies for Coal-Fired Power Plants, DOE/NETL

Miller, Nai-Qiang Yan-Zan Qu Yao Chi Shao-Hua Qiao Ray Dod Shih-Ger Chang Charles

2008-01-01T23:59:59.000Z

193

FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS  

Science Conference Proceedings (OSTI)

With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000--2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and has an electrostatic precipitator for particulate control. Alabama Power Company will host a fourth test at its Plant Gaston, which is equipped with a hot-side electrostatic precipitator and a downstream fabric filter.

C. Jean Bustard

2001-10-01T23:59:59.000Z

194

FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS  

SciTech Connect

With the nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous systems of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of projected DOE/EPA early cost estimates. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that was tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology injects a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. PG&E National Energy Group provided two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company provided a third test site that burns Powder River Basin (PRB) coal and has an electrostatic precipitator for particulate control. Alabama Power Company hosted a fourth test at its Plant Gaston, which is equipped with a hot-side electrostatic precipitator and a downstream fabric filter. During the fifteenth reporting quarter, progress was made on the project in the following areas: (1) Test Sites--Final Reports for the two remaining plants are being written (Salem Harbor and Brayton Point). (2) Technology Transfer--Technical information about the project was presented to a number of organizations during the quarter including members of congress, coal companies, architect/engineering firms, National Mining Association, the North Carolina Department of Air Quality, the National Coal Council and EPA.

Jean Bustard; Richard Schlager

2004-08-03T23:59:59.000Z

195

IEEE TRANSACTIONS ON INDUSTRIAL INFORMATICS, VOL. 3, NO. 1, FEBRUARY 2007 73 Constraint-Based Control of Boiler Efficiency  

E-Print Network (OSTI)

-Based Control of Boiler Efficiency: A Data-Mining Approach Zhe Song and Andrew Kusiak, Member, IEEE Abstract-utility boiler subject to operating constraints. Selection of process vari- ables to optimize combustion- fired boiler in the presence of operating constraints. Two schemes of generating control settings

Kusiak, Andrew

196

Performance of Isotropic and Anisotropic Heat Spreaders D.D.L. CHUNG1,2  

E-Print Network (OSTI)

-coated silicon carbide.8 Aniso- tropic thermal conductors that exhibit high in-plane thermal conductivity and continuous carbon fiber polymer-matrix composite) and isotropic heat spreaders (copper and alumi- num) have for their through-thickness thermal insulation ability. Flexible graphite is superior to carbon fiber composite

Chung, Deborah D.L.

197

Base load fuel comsumption with radiant boiler simulation  

Science Conference Proceedings (OSTI)

The operating point of an oil fired radiant boiler, 580 Megawatt capacity, is critical in maximizing the availability, performance, reliability, and maintainability of a power producing system. Operating the unit above the design operating point causes outages to occur sooner than scheduled. When the boiler is operated below the design operating point, fuel is wasted because the quantity of fuel required to operate a radiant boiler is the same, whether the design setpoint is maintained or not. This paper demonstrates by means of simulation software that the boiler design setpoints is critical to fuel consumption and optimum output megawatts. A boiler with this capacity is used to provide a portion of the base load of an electric utility in order to sustain revenues and maintain reliable generation.

Shwehdi, M.H. (Pennsylvania State Univ., Wilkes-Barre, Lehman, PA (United States)); Hughes, C.M. (Naval Aviation Depot, NAS Jacksonville, Jacksonville, FL (United States)); Quasem, M.A. (Howard Univ. School of Business, Washington, DC (United States))

1992-12-01T23:59:59.000Z

198

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. Ultrasupercritical (USC...

2011-12-23T23:59:59.000Z

199

Impact of Operating Factors on Boiler Availability  

Science Conference Proceedings (OSTI)

As utilities strive to achieve higher reliability and lower operation and maintenance (O&M) costs for their fossil-fired power plants, changing plant operating conditions will provide even greater challenges in meeting those objectives. This report summarizes the cause and effect relationships that exist between operating conditions and boiler component reliability. It is an initial step in developing the tools and technology that will enable utilities to meet their objectives in an ever more competitive...

2000-12-19T23:59:59.000Z

200

Notice of construction for proposed backup package boiler  

Science Conference Proceedings (OSTI)

The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

Not Available

1993-10-01T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
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to obtain the most current and comprehensive results.


201

Minimize Boiler Blowdown  

SciTech Connect

This revised ITP tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

202

Shield for Water Boiler  

SciTech Connect

Siimplified shielding calculations indicating the proposed design for the water boiler assembly will reduce the radiation at normal operaton to values well below those which are considered tolerable.

Balent, R.

1951-08-08T23:59:59.000Z

203

Furnaces and Boilers  

Energy.gov (U.S. Department of Energy (DOE))

Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating.

204

Boiler Stack Economizer Tube Failure  

Science Conference Proceedings (OSTI)

Presentation Title, Boiler Stack Economizer Tube Failure ... performed to investigate the failure of a type 304 stainless steel tube from a boiler stack economizer.

205

Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Phase 3A, Low NO{sub x} burner tests  

SciTech Connect

This Phase 3A test report summarizes the testing activities and results for the third testing phase of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. Described in this report are the test plans, data measurements, and data analyses performed during the Phase 3A effort. The present report also contains sufficient background material to provide an understanding of the overall program scope, the relationship of Phase 3A to the overall program, the testing methodologies, testing procedures, and unit configuration. Results from 66 short-term tests indicate increasing NO{sub x} emissions over the load range ranging from 0.5 lb/MBtu at 300 NM to around 0.65 lb/MBtu at 480 MW. Fly ash loss-on-ignition (LOI) for these loads ranged from 5.4 to 8.6 percent. Long-term test results indicated high load (480 MW) NO{sub x} emissions of approximately 0.65 lb/MBtu. At the 300 MW mid load point, the emissions dropped to 0.47 lb/MBtu which is slightly lower than the 0.50 lb/MBtu shown for the short-term data. The annual and 30-day average achievable NO{sub x} emissions were determined to be 0.55 and 0.64 lb/MBtu, respectively, for the load scenario experienced during the Phase 3A, long-term test period. Based on the long-term test results for Phase 3A, at full-load the low NO{sub x} burners (LNB) retrofit resulted in a NO{sub x} reduction of 48 percent from baseline, while at 300 MW the reduction was approximately 50 percent. A series of tests was also conducted to evaluate the effects of various burner equipment settings and mill coal flow biasing on both NO{sub x} and LOI emissions.

Not Available

1993-03-15T23:59:59.000Z

206

Tire-Derived Fuel Cofiring Test in a Pulverized Coal Utility Boiler  

Science Conference Proceedings (OSTI)

Several utilities are cofiring tire-derived fuel (TDF) with coal and other fuels in stoker, fluidized-bed, and cyclone-fired boilers. The field tests described in this report provide data on and will be of interest to utilities evaluating TDF cofiring in pulverized coal (PC) boilers.

1995-02-08T23:59:59.000Z

207

Investigation of the Relationship Between Particulate Bound Mercury and Properties of Fly Ash in a Full-Scale 100 MWE Pulverized Coal Combustion Boiler.  

E-Print Network (OSTI)

??There is an increasing concern over mercury emissions from coal-fired boilers. Coal-fired power generation accounts for approximately 33% of total mercury emission in the United (more)

Li, Sen

2003-01-01T23:59:59.000Z

208

Effect of Flexible Operation on Boiler Components: Theory and Practice, Volume 1: Fundamentals  

Science Conference Proceedings (OSTI)

Flexible operation plays an increasing role in power plant operation. Many conventional coal- and oil-fired power plants were originally designed for baseload operation; that is, either shut down or operating at full load. Flexible operation causes damage throughout a fossil-fired unit; however, this project focused on boiler components, including the boiler enclosure and high-energy piping leading up to the turbine stop valves.The objectives of this report are the ...

2013-12-19T23:59:59.000Z

209

Research, Development and Demonstration of Bio-Mass Boiler for Food Industry  

SciTech Connect

Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a ??biomass-fired? boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using ??carbon neutral? fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO{sub 2}) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO{sub 2} emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO{sub 2} emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO{sub 2}. The boiler does require auxiliary ??functions,? however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO{sub 2} emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO{sub 2} per year.

Fisher, Steve; Knapp, David

2012-03-31T23:59:59.000Z

210

Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration  

Science Conference Proceedings (OSTI)

Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system???¢????????the Super Boiler???¢????????for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today???¢????????s typical firetube boilers.

Liss, William E; Cygan, David F

2013-04-17T23:59:59.000Z

211

Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration  

SciTech Connect

Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system???¢????????the Super Boiler???¢????????for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today???¢????????s typical firetube boilers.

Liss, William E; Cygan, David F

2013-04-17T23:59:59.000Z

212

Evaluation of Circumferential Cracking on Supercritical Boiler Waterwalls  

Science Conference Proceedings (OSTI)

Circumferential cracking of the fireside surfaces of supercritical waterwalls remains a problem for many coal-fired boilers. Two parallel test programs at Pennsylvania Power and Light's (PPL) Brunner Island Unit 3 attempted to correlate operating conditions with the development and propagation of circumferential cracks.

2008-03-31T23:59:59.000Z

213

Choosing the right boiler air fans at Weston 4  

SciTech Connect

When it came to choosing the three 'big' boiler air fans - forced draft, induced draft and primary air, the decision revolved around efficiency. The decision making process for fan selection for the Western 4 supercritical coal-fired plant is described in this article. 3 photos.

Spring, N.

2009-04-15T23:59:59.000Z

214

Integrated Boiler Tube Failure Reduction/Cycle Chemistry Improvement Program  

Science Conference Proceedings (OSTI)

Boiler tube failures (BTF) and cycle chemistry corrosion and deposition problems remain the leading causes of availability losses in fossil-fired steam plants worldwide. This report describes techniques developed during a 20-year EPRI project to assist utilities in substantially reducing availability and performance losses due to these problems.

2006-05-16T23:59:59.000Z

215

CO2 Capture via Oxyfuel Firing: Optimisation of a Retrofit Design...  

NLE Websites -- All DOE Office Websites (Extended Search)

Mitsui Babcock and Air Products to carry out a detailed feasibility study on a specific oil and gas-fired refinery power station boiler, concentrating on the firing of refinery...

216

Drum-boiler dynamics  

Science Conference Proceedings (OSTI)

A nonlinear dynamic model for natural circulation drum-boilers is presented. The model describes the complicated dynamics of the drum, downcomer, and riser components. It is derived from first principles, and is characterized by a few physical parameters. ...

K. J. StrM; R. D. Bell

2000-03-01T23:59:59.000Z

217

Boiler Condition Assessment Guideline  

Science Conference Proceedings (OSTI)

This report Boiler Condition Assessment Guideline provides a concise overview of procedures developed by the Electric Power Research Institute EPRI to help power plant operators cost-effectively determine the extent of degradation and remaining life of key boiler components. The Guideline draws from EPRIs detailed area-specific guidelines, which in turn are based on extensive research findings by EPRI, member companies, and other organizations. This Guideline offers a starting point for power plant perso...

2010-12-23T23:59:59.000Z

218

Recovery of Water from Boiler Flue Gas  

NLE Websites -- All DOE Office Websites (Extended Search)

RecoveRy of WateR fRom BoileR flue Gas RecoveRy of WateR fRom BoileR flue Gas Background Coal-fired power plants require large volumes of water for efficient operation, primarily for cooling purposes. Public concern over water use is increasing, particularly in water stressed areas of the country. Analyses conducted by the U.S. Department of Energy's National Energy Technology Laboratory predict significant increases in power plant freshwater consumption over the coming years, encouraging the development of technologies to reduce this water loss. Power plant freshwater consumption refers to the quantity of water withdrawn from a water body that is not returned to the source but is lost to evaporation, while water withdrawal refers to the total quantity of water removed from a water source.

219

Laboratory illustrations of the transformations and deposition of inorganic material in biomass boilers  

DOE Green Energy (OSTI)

Boilers fired with certain woody biomass fuels have proven to be a viable, reliable means of generating electrical power. The behavior of the inorganic material in the fuels is one of the greatest challenges to burning the large variety of fuels available to biomass combustors. Unmanageable ash deposits and interactions between ash and bed material cause loss in boiler availability and significant increase in maintenance costs. The problems related to the behavior of inorganic material now exceed all other combustion-related challenges in biomass-fired boilers. This paper reviews the mechanisms of ash deposit formation, the relationship between fuel properties and ash deposit properties, and a series of laboratory tests in Sandia`s Multifuel Combustor designed to illustrate how fuel type, boiler design, and boiler operating conditions impact ash deposit properties.

Baxter, L.L. [Sandia National Labs., Livermore, CA (United States); Jenkins, B.M. [California Univ., Davis, CA (United States). Dept. of Biological and Argicultural Engineering

1995-08-01T23:59:59.000Z

220

Inherently Reliable Boiler Component Design  

Science Conference Proceedings (OSTI)

This report summarizes the lessons learned during the last decade in efforts to improve the reliability and availability of boilers used in the production of electricity. The information in this report can assist in component modifications and new boiler designs.

2003-03-31T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


221

Compilation of EPRI Boiler Guidelines  

Science Conference Proceedings (OSTI)

Boiler component failures are the most common cause of unplanned outages in fossil steam plants. Headers and drums are two of the largest and most expensive boiler components; however, tube failures have posed the primary availability problem for operators of conventional and combinedcycle plants for as long as reliable statistics have been kept. This product provides a compilation of technical reports covering boiler condition assessment, header and drum failures, and boiler and heat recovery steam gene...

2008-03-26T23:59:59.000Z

222

Soft-Sensor Modeling on NOx Emission of Power Station Boilers Based on Least Squares Support Vector Machines  

Science Conference Proceedings (OSTI)

The online monitoring for NOx emission of coal-fired boilers in power plants is more difficult to achieve. The soft-sensor technology of artificial neural network (ANN) method that was commonly used has not strong generalization ability, but support ... Keywords: NOx emission, support vector machines, soft sensor, modeling, power station boilers

Feng Lei-hua; Gui Wei-hua; Yang Feng

2009-10-01T23:59:59.000Z

223

Development of a Software System to Facilitate Implementation of Coal and Wood Co-Fired Bilers  

E-Print Network (OSTI)

Coal and wood co-fired boiler technology has improved significantly over the years. The term "co-firing", when used by members of the biomass or utility communities, has come to mean mixing a modest amount of clean, dry sawdust with coal and burning the sawdust coal mixture in a large, coal-burning, utility boiler. This paper discusses the development of a computer software system that interacts with the user and allows coal-wood co-fired boilers to be sized, priced, implemented, and operated properly. Information about the equipment that is required for the boiler replacement project is provided. Along with these features, the software would allow the user to determine energy and cost savings that would be available upon installation as compared to other types of boilers. The paper outlines how these savings are realized, and the steps that must be taken to ensure the proper operation of the boiler to achieve these savings. A sensitivity analysis has also been performed on the implementation of coal-wood co-fired boilers in order to determine the key factors influencing the project payback period. The key factors that are considered in the analysis are the boiler size, the annual operating hours, and the current fuel cost. Additional analysis has been done on the boiler size and the annual operating hours. This analysis allows the users to determine if their current facility falls into the feasible range for implementing a coal-wood co-fired boiler system.

Gopalakrishnan, B.; Gump, C. D.; Gupta, D. P.; Chaudhari, S.

2013-01-01T23:59:59.000Z

224

Cofiring Wood and Coal to Stoker Boilers in Pittsburgh  

DOE Green Energy (OSTI)

The prime objective of the University of Pittsburgh's overall wood/coal cofiring program is the successful introduction of commercial cofiring of urban wood wastes into the stoker boilers of western Pennsylvania. Central to this objective is the demonstration test at the Pittsburgh Brewing Company. In this test the project team is working to show that two commercially-available clean wood wastes - tub-ground pallet waste and chipped clearance wood - can be included in the fuel fed daily to an industrial stoker boiler. Irrespective of its economic outcome, the technical success of the demonstration at the brewery will allow the local air quality regulation agency to permit a parametric test at the Bellefield Boiler Plant. The objective of this test is to obtain comprehensive data on all key parameters of this operational boiler while firing wood with coal. The data would then be used for thorough generic technical and economic analyses. The technical analysis would be added to the open literature for the general planning and operational guidance for boiler owners and operators. The economic analysis would gage the potential for providing this stoker fuel commercially in an urban setting and for purchasing it regularly for combustion in an urban stoker boiler.

Cobb, J.T., Jr.; Elder, W.W.

1997-07-01T23:59:59.000Z

225

Opacity Control Guidelines for Oil-Fired Plants  

Science Conference Proceedings (OSTI)

This document is designed to help utility engineers and plant supervisory personnel diagnose and mitigate stack opacity problems at oil-fired boilers. The diagnostic approaches and mitigation strategies discussed in the report target boiler operating and maintenance practices that contribute to high opacity.

1998-07-30T23:59:59.000Z

226

An evaluation of the thermal characteristics of a flat plate heat pipe spreader  

E-Print Network (OSTI)

An evaluation of the thermal characteristics of a flat plate heat pipe spreader was performed through an analytical, numerical, and experimental analysis. The physical system considered was comprised of a high heat flux heat source attached to the center of a flat plate heat pipe, mounted at the base of a plate-finned heat sink and cooled by forced convection. In the analysis, the theoretical maximum operating conditions for the heat pipe are predicted, and it is found that the specific heat pipe configuration would most likely fail based on capillary limitations of the wick structure for conditions typical of electronic cooling applications. The mass and heat transfer processes which contribute to the capillary limitation were considered in theory, and a novel technique which utilizes well-known conventional heat pipe relations for pressure loss was developed to estimate the point of heat pipe failure. In addition, a thermal resistance network was developed in an effort to predict the temperature drop across the heat pipe spreader. Through a separate approach, a numerical model was developed to solve the conjugate problem of heat transfer in the heat pipe/heat sink with turbulent forced convection. In this approach, the heat pipe was modeled as a solid material having a high effective conductivity. Finally, the system was tested experimentally, and the results were compared to the analytical and numerical results. It was found that the capillary limit model over-predicted the measured point of heat pipe failure by several orders of magnitude, and the resistance model under-represented the actual resistance by a factor of 2 to 3. In addition, a change in thermal resistance with power input was discovered during experimentation that was not predicted by the analysis. The numerical model was compared to the experimental results and a relation for the effective conductivity as a function of power input was determined. Complexities associated with the internal heat and mass transfer processes of the flat plate heat pipe spreader were thoroughly discussed and the discrepancies between the experimental and analytical results were examined.

Chesser, Jason Blake

2000-01-01T23:59:59.000Z

227

An Overview of Hot Corrosion in Waste to Energy Boiler ...  

Science Conference Proceedings (OSTI)

Presentation Title, An Overview of Hot Corrosion in Waste to Energy Boiler ... boiler designers, and boiler tube manufacturers since quite a few number of boiler...

228

GASIFICATION BASED BIOMASS CO-FIRING  

DOE Green Energy (OSTI)

Biomass gasification offers a practical way to use this widespread fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be used as a supplemental fuel in an existing utility boiler. This strategy of co-firing is compatible with a variety of conventional boilers including natural gas and oil fired boilers, pulverized coal fired conventional and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a wider selection of biomass as fuel and providing opportunity in reduction of carbon dioxide emissions to the atmosphere through the commercialization of this technology. This study evaluated two plants: Wester Kentucky Energy Corporation's (WKE's) Reid Plant and TXU Energy's Monticello Plant for technical and economical feasibility. These plants were selected for their proximity to large supply of poultry litter in the area. The Reid plant is located in Henderson County in southwest Kentucky, with a large poultry processing facility nearby. Within a fifty-mile radius of the Reid plant, there are large-scale poultry farms that generate over 75,000 tons/year of poultry litter. The local poultry farmers are actively seeking environmentally more benign alternatives to the current use of the litter as landfill or as a farm spread as fertilizer. The Monticello plant is located in Titus County, TX near the town of Pittsburgh, TX, where again a large poultry processor and poultry farmers in the area generate over 110,000 tons/year of poultry litter. Disposal of this litter in the area is also a concern. This project offers a model opportunity to demonstrate the feasibility of biomass co-firing and at the same time eliminate poultry litter disposal problems for the area's poultry farmers.

Babul Patel; Kevin McQuigg; Robert Toerne; John Bick

2003-01-01T23:59:59.000Z

229

A Boiler Plant Energy Efficiency and Load Balancing Survey  

E-Print Network (OSTI)

Daily energy use data was used to perform an energy efficiency survey of a medium-sized university boiler plant. The physical plant operates centralized mechanical plants to provide both chilled water and steam for building conditioning. Steam is used for heating buildings and to operate a 4000-ton steam-driven chiller. There are five natural gas-fired steam boilers that have rated capacities ranging from 40,000 lb/hr to 100,000 lb/hr at an operating pressure of 125 psig. This paper discusses the operating characteristics of the boiler and potential energy efficiency improvements. Results from the study included that reducing excess air levels to recommended minimums would save over $15,000 per year.

Nutter, D. W.; Murphy, D. R.

1997-04-01T23:59:59.000Z

230

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally-acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national perspective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan

2002-04-15T23:59:59.000Z

231

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2003-01-20T23:59:59.000Z

232

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2002-07-15T23:59:59.000Z

233

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2002-10-15T23:59:59.000Z

234

Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)  

SciTech Connect

A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

Not Available

2012-04-01T23:59:59.000Z

235

Heat Pipe Embedded AlSiC Plates for High Conductivity - Low CTE Heat Spreaders  

SciTech Connect

Heat pipe embedded aluminum silicon carbide (AlSiC) plates are innovative heat spreaders that provide high thermal conductivity and low coefficient of thermal expansion (CTE). Since heat pipes are two phase devices, they demonstrate effective thermal conductivities ranging between 50,000 and 200,000 W/m-K, depending on the heat pipe length. Installing heat pipes into an AlSiC plate dramatically increases the plates effective thermal conductivity. AlSiC plates alone have a thermal conductivity of roughly 200 W/m-K and a CTE ranging from 7-12 ppm/ deg C, similar to that of silicon. An equivalent sized heat pipe embedded AlSiC plate has effective thermal conductivity ranging from 400 to 500 W/m-K and retains the CTE of AlSiC.

Johnson, Matthew (DOE/NNSA Kansas City Plant (United States)); Weyant, J.; Garner, S. (Advanced Cooling Technologies, Inc. (Lancaster, PA (United States)); Occhionero, M. (CPS Technologies Corporation, Norton, MA (United States))

2010-01-07T23:59:59.000Z

236

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

Science Conference Proceedings (OSTI)

Coal-fired power plants are a significant part of the nation???¢????????s power generating capacity, currently accounting for more than 55% of the country???¢????????s total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760???????°C (1400???????°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

David W. Gandy; John P. Shingledecker

2011-05-11T23:59:59.000Z

237

Computational Modeling and Assessment of Nanocoatings for Ultrasupercritcal Boilers Task 4: Fireside Corrosion Testing  

Science Conference Proceedings (OSTI)

Fireside corrosion of boiler waterwalls continues to be the number one issue resulting in forced outages and boiler unavailability for conventional coal-fired fossil power plants. Future plants, operating at ultrasupercritical steam conditions, will be subject to even higher temperatures, which might accelerate fireside corrosion in waterwall and superheater/reheater components. This report documents the initial testing for the fourth task of a six-task projectjointly sponsored by the Electric Power Rese...

2010-05-20T23:59:59.000Z

238

Recovery Boiler Modeling  

E-Print Network (OSTI)

Preliminary computations of the cold flow in a simplified geometry of a recovery boiler are presented. The computations have been carried out using a new code containing multigrid methods and segmentation techniques. This approach is shown to provide good resolution of the complex flow near the air ports and greatly improve the convergence characteristics of the numerical procedure. The improved resolution enhances the predictive capabilities of the computations, and allows the assessment of the relative performance of different air delivery systems.

Abdullah, Z.; Salcudean, M.; Nowak, P.

1994-04-01T23:59:59.000Z

239

EIS-0284: Low-Emission Boiler System (LEBS) Proof-of-Concept System,  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

4: Low-Emission Boiler System (LEBS) Proof-of-Concept 4: Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois EIS-0284: Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois Summary This EIS evaluates the potential environmental impacts of a proposal by Babcock Borsig Power to design, construct, and operate an advanced pulverized coal-fired power facility using a low emission boiler system (LEBS) at Elkhart, Illinois. Public Comment Opportunities None available at this time. Documents Available for Download February 29, 2008 EIS-0284: Notice of Cancellation of Environmental Impact Statement Implementation of the Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois March 5, 2004 EIS-0284: EPA Notice of Availability of the Draft Environmental Impact

240

NETL: IEP – Oxy-Combustion CO2 Emissions Control - Oxygen-Based PC Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

– Oxy-Combustion CO2 Emissions Control – Oxy-Combustion CO2 Emissions Control Oxygen-Based PC Boiler Project No.: FC26-04NT42207 & FC26-03NT41736 Spatial Comparison of an Air-Fired Furnace versus an Oxygen-Fired Furnace. Spatial Comparison of an Air-Fired Furnace versus an Oxygen-Fired Furnace. Foster Wheeler North America Corporation will conduct to two projects to improve carbon dioxide (CO2) capture technology by developing a conceptual pulverized coal-fired boiler system design using oxygen as the combustion medium. Using oxygen instead of air produces a flue gas with a high CO2 concentration, which will facilitate CO2 capture for subsequent sequestration. The first project will develop modeling simulations that will lead to a conceptual design that addresses costs, performance, and emissions, and

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

SRC burn test in 700-hp oil-designed boiler. Annex Volume C. Boiler emission report. Final technical report  

Science Conference Proceedings (OSTI)

The Solvent-Refined Coal (SRC) test burn program was conducted at the Pittsburgh Energy Technology Center (PETC) located in Bruceton, Pa. One of the objectives of the study was to determine the feasibility of burning SRC fuels in boilers set up for fuel oil firing and to characterize emissions. Testing was conducted on the 700-hp oil-fired boiler used for research projects. No. 6 fuel oil was used for baseline data comparison, and the following SRC fuels were tested: SRC Fuel (pulverized SRC), SRC Residual Oil, and SRC-Water Slurry. Uncontrolled particulate emission rates averaged 0.9243 lb/10/sup 6/ Btu for SRC Fuel, 0.1970 lb/10/sup 6/ Btu for SRC Residual Oil, and 0.9085 lb/10/sup 6/ Btu for SRC-Water Slurry. On a lb/10/sup 6/ Btu basis, emissions from SRC Residual Oil averaged 79 and 78%, respectively, lower than the SRC Fuel and SRC-Water Slurry. The lower SRC Residual Oil emissions were due, in part, to the lower ash content of the oil and more efficient combustion. The SRC Fuel had the highest emission rate, but only 2% higher than the SRC-Water Slurry. Each fuel type was tested under variable boiler operating parameters to determine its effect on boiler emissions. The program successfully demonstrated that the SRC fuels could be burned in fuel oil boilers modified to handle SRC fuels. This report details the particulate emission program and results from testing conducted at the boiler outlet located before the mobile precipitator take-off duct. The sampling method was EPA Method 17, which uses an in-stack filter.

Not Available

1983-09-01T23:59:59.000Z

242

RENEWABLES RESEARCH Boiler Burner Energy System Technology  

E-Print Network (OSTI)

RENEWABLES RESEARCH Boiler Burner Energy System Technology (BBEST) for Firetube Boilers PIER, industrial combined heat and power (CHP) boiler burner energy system technology ("BBEST"). Their research (unrecuperated) with an ultra- low nitrous oxide (NOx) boiler burner for firetube boilers. The project goals

243

Postcombustion and its influences in 135 MWe CFB boilers  

SciTech Connect

In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Thermal Engineering

2009-09-15T23:59:59.000Z

244

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study  

SciTech Connect

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30T23:59:59.000Z

245

Return Condensate to the Boiler  

SciTech Connect

This revised ITP tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

246

Super Boiler 2nd Generation Technology for Watertube Boilers  

Science Conference Proceedings (OSTI)

This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

Mr. David Cygan; Dr. Joseph Rabovitser

2012-03-31T23:59:59.000Z

247

Assessment of Impacts of Retrofit NOx Controls on Gas/Oil Boilers  

Science Conference Proceedings (OSTI)

In 1997, when EPRI issued the version 2 of its Retrofit NOx Control Guidelines for Gas- and Oil-Fired Boilers (EPRI report TR-108181), it was thought the most common NOx controls installed on gas and oil-fired boilers would include low NOx burners; selective catalytic reduction (SCR); and other vendor supplied, hardware-intensive approaches. In the years that followed, however, most of the gas and oil power generating fleet opted for less hardware intensive, more cost-effective approaches, with Induced F...

2007-02-07T23:59:59.000Z

248

Small boiler uses waste coal  

SciTech Connect

Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

Virr, M.J. [Spinheat Ltd. (United States)

2009-07-15T23:59:59.000Z

249

Energy Efficiency Opportunities in EPA's Boiler Rules  

NLE Websites -- All DOE Office Websites (Extended Search)

of hazardous air pollutants (HAP) from commercial, industrial, and institutional boilers and process heaters. These new rules, known as the Boiler MACT (major sources) and...

250

Development of an advanced high efficiency coal combustor for boiler retrofit. Summary report  

Science Conference Proceedings (OSTI)

The objective of the program was to develop an advanced coal combustion system for firing beneficiated coal fuels (BCFs) capable of being retrofitted to industrial boilers originally designed for firing natural gas. The High Efficiency Advanced Coal Combustor system is capable of firing microfine coal-water fuel (MCWF), MCWF with alkali sorbent (for SO{sub 2} reduction), and dry microfine coal. Design priorities for the system were that it be simple to operate and offer significant reductions in NO{sub x}, SO{sub x}, and particulate emissions as compared with current coal-fired combustor technology. (VC)

LaFlesh, R.C.; Rini, M.J.; McGowan, J.G.; Beer, J.M.; Toqan, M.A.

1990-04-01T23:59:59.000Z

251

Development of an advanced high efficiency coal combustor for boiler retrofit  

Science Conference Proceedings (OSTI)

The objective of the program was to develop an advanced coal combustion system for firing beneficiated coal fuels (BCFs) capable of being retrofitted to industrial boilers originally designed for firing natural gas. The High Efficiency Advanced Coal Combustor system is capable of firing microfine coal-water fuel (MCWF), MCWF with alkali sorbent (for SO{sub 2} reduction), and dry microfine coal. Design priorities for the system were that it be simple to operate and offer significant reductions in NO{sub x}, SO{sub x}, and particulate emissions as compared with current coal-fired combustor technology. (VC)

LaFlesh, R.C.; Rini, M.J.; McGowan, J.G.; Beer, J.M.; Toqan, M.A.

1990-04-01T23:59:59.000Z

252

Boiler Reliability Optimization: Interim Guideline  

Science Conference Proceedings (OSTI)

Competitive pressures to drive costs down in the new business environment sometimes conflict with the demands of increased reliability and quality of supply. The Boiler Reliability Optimization program, which makes use of a number of applicable EPRI technologies, was developed to assess, create, and implement an effective boiler maintenance strategy for the changing business environment.

1999-11-30T23:59:59.000Z

253

Flame Doctor for Cyclone Boilers  

Science Conference Proceedings (OSTI)

NOx control and combustion optimization in cyclone boilers requires a monitoring technique that can assess the quality of combustion in the burner and barrel and provide guidance to the operator to make adjustments in the air distribution. This report describes the results through the end of 2008 of a beta demonstration of the Flame Doctor combustion diagnostic system at five working cyclone boilers.

2009-07-22T23:59:59.000Z

254

Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers  

Science Conference Proceedings (OSTI)

The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE's Clean Coal Technology Program Round II.

Not Available

1990-01-01T23:59:59.000Z

255

Advanced Materials for Ultra Supercritical Boiler Systems  

NLE Websites -- All DOE Office Websites (Extended Search)

Road Road P.O. Box 880 Morgantown, WV 26507-0880 304-285-4721 robert.romanosky@netl.doe.gov Patricia a. Rawls Project Manager National Energy Technology Laboratory 626 Cochrans Mill Road P.O. Box 10940 Pittsburgh, PA 15236-0940 412-386-5882 patricia.rawls@netl.doe.gov Robert M. Purgert Prime Contractor and Administrator Energy Industries of Ohio 6100 Oak Tree Boulevard, Suite 200 Independence, OH 44131-6914 216-643-2952 purgert@msn.com AdvAnced MAteriAls for UltrA sUpercriticAl Boiler systeMs Description A consortium led by the U.S. Department of Energy (DOE) Office of Fossil Energy (FE) has conducted the first phase of a multiyear program to develop materials technology for use in advanced ultra supercritical (USC) coal-fired power plants. The advanced materials developed in this project are essential for construction of

256

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-04-23T23:59:59.000Z

257

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-01-31T23:59:59.000Z

258

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

2003-04-21T23:59:59.000Z

259

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-01-31T23:59:59.000Z

260

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-04-27T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
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261

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-01-23T23:59:59.000Z

262

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-04-20T23:59:59.000Z

263

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-07-17T23:59:59.000Z

264

Boiler Materials For Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-09-30T23:59:59.000Z

265

Fire Dynamics  

Science Conference Proceedings (OSTI)

... is the rate at which fire releases energy - this is also known as power. ... fuel) to enable the completion of the fire triangle and the generation of energy ...

2013-07-16T23:59:59.000Z

266

Fire Fighting Technology  

Science Conference Proceedings (OSTI)

... prevention and control of fires to enhance fire fighting operations and equipment, fire suppression, fire investigations, and disaster response. ...

2013-07-16T23:59:59.000Z

267

Fire Fighting Technology Group  

Science Conference Proceedings (OSTI)

... prevention and control of fires to enhance fire fighting operations and equipment, fire suppression, fire investigations, and disaster response. ...

2013-12-19T23:59:59.000Z

268

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... sprinklers; egress; fire spread; fire models; polyurethane foams; pyrotechnics; smoke; insulation; death; fire fatalities; building codes; fire codes ...

269

Superheater Corrosion In Biomass Boilers: Today's Science and Technology  

DOE Green Energy (OSTI)

This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the convective pass into the hot recirculated fluidizing medium and adding an insulating layer to superh

Sharp, William (Sandy) [SharpConsultant

2011-12-01T23:59:59.000Z

270

NOx Control for Utility Boiler OTR Compliance  

Science Conference Proceedings (OSTI)

Under sponsorship of the Department of Energy's National Energy Technology Laboratory (NETL), the Babcock and Wilcox Company (B and W), and Fuel Tech teamed together to investigate an integrated solution for NO{sub x} control. The system is comprised of B and W's DRB-4Z{trademark} ultra low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NOxOUT{reg_sign}, a urea-based selective non-catalytic reduction (SNCR) technology. Development of the low-NO{sub x} burner technology has been a focus in B and W's combustion program. The DRB-4Z{trademark} burner is B and W's newest low-NO{sub x} burner capable of achieving very low NO{sub x}. The burner is designed to reduce NO{sub x} by controlled mixing of the fuel and air. Based on data from several 500 to 600 MWe boilers firing PRB coal, NOx emissions levels of 0.15 to 0.20 lb/ 106 Btu have been achieved from the DRB-4Z{trademark} burners in combination with overfire air ports. Although NOx emissions from the DRB-4Z{trademark} burner are nearing the Ozone Transport Rule (OTR) level of 0.15 lb NO{sub x}/106 Btu, the utility boiler owners can still benefit from the addition of an SNCR and/or SCR system in order to comply with the stringent NO{sub x} emission levels facing them. Large-scale testing is planned in B and W's 100-million Btu/hr Clean Environment Development Facility (CEDF) that simulates the conditions of large coal-fired utility boilers. The objective of the project is to achieve a NO{sub x} level below 0.15 lb/106 Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B and W's DRB-4Z{trademark} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign}. During this period B and W prepared and submitted the project management plan and hazardous substance plan to DOE. The negotiation of a subcontract for Fuel Tech has been started.

Hamid Farzan

2003-12-31T23:59:59.000Z

271

New and Underutilized Technology: Condensing Boilers  

Energy.gov (U.S. Department of Energy (DOE))

The following information outlines key deployment considerations for condensing boilers within the Federal sector.

272

Mercury control challenge for industrial boiler MACT affected facilities  

SciTech Connect

An industrial coal-fired boiler facility conducted a test program to evaluate the effectiveness of sorbent injection on mercury removal ahead of a fabric filter with an inlet flue gas temperature of 375{sup o}F. The results of the sorbent injection testing are essentially inconclusive relative to providing the facility with enough data upon which to base the design and implementation of permanent sorbent injection system(s). The mercury removal performance of the sorbents was significantly less than expected. The data suggests that 50 percent mercury removal across a baghouse with flue gas temperatures at or above 375{sup o}F and containing moderate levels of SO{sub 3} may be very difficult to achieve with activated carbon sorbent injection alone. The challenge many coal-fired industrial facilities may face is the implementation of additional measures beyond sorbent injection to achieve high levels of mercury removal that will likely be required by the upcoming new Industrial Boiler MACT rule. To counter the negative effects of high flue gas temperature on mercury removal with sorbents, it may be necessary to retrofit additional boiler heat transfer surface or spray cooling of the flue gas upstream of the baghouse. Furthermore, to counter the negative effect of moderate or high SO{sub 3} levels in the flue gas on mercury removal, it may be necessary to also inject sorbents, such as trona or hydrated lime, to reduce the SO{sub 3} concentrations in the flue gas. 2 refs., 1 tab.

NONE

2009-09-15T23:59:59.000Z

273

CHP Integrated with Burners for Packaged Boilers  

SciTech Connect

The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the projects subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial operation and has achieved all the performance goals.

Castaldini, Carlo; Darby, Eric

2013-09-30T23:59:59.000Z

274

Practical Procedures for Auditing Industrial Boiler Plants  

E-Print Network (OSTI)

Industrial boiler plants are an area of opportunity in virtually every industry to save energy and reduce costs by using relatively simple, inexpensive auditing procedures. An energy audit consists of inspection, measurement, analysis, and the preparation of recommendations. A complete boiler plant program will consider each individual boiler, boiler room auxiliary equipment, steam distribution and return systems, and steam end use equipment. This paper summarizes the practical procedures, techniques, and instrumentation which Nabisco uses in its boiler plant energy conservation program.

O'Neil, J. P.

1980-01-01T23:59:59.000Z

275

NETL: IEP – Post-Combustion CO2 Emissions Control - Oxy-Combustion Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-Combustion Boiler Material Development Oxy-Combustion Boiler Material Development Project No.: DE-NT0005262 CLICK ON IMAGE TO ENLARGE Foster Wheeler Oxy-combustion CFD Graphic The objectives of this Foster Wheeler Corporation-managed program are to assess the corrosion characteristics of oxy-combustion relative to air-fired combustion; identify the corrosion mechanisms involved; and determine the effects of oxy-combustion on conventional boiler tube materials, conventional protective coatings, and alternative materials and coatings when operating with high to low sulfur coals. The program involves the prediction of oxy-combustion gas compositions by computational fluid dynamic calculations, exposure of coupons of boiler materials and coverings coated with coal ash deposit to simulated oxy-combustion gases in electric

276

Recover Heat from Boiler Blowdown  

SciTech Connect

This revised ITP tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

277

Minimize Boiler Short Cycling Losses  

SciTech Connect

This revised ITP tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

278

Computer Control of Boiler Operation  

E-Print Network (OSTI)

Rapidly rising energy costs present the opportunity for substantial cost savings through improved boiler combustion control. A process computer control system was installed at an Air Products & Chemicals facility in 1978. As a result the boiler efficiency has increased over 11%. The control system includes; air flow, fuel flow, pressure and drum level control. Air flow control is achieved through modulation of the F.D. fan inlet vanes. Demand for airflow is produced from a high signal selection of the steam pressure controller or the total fuel signal. The output of the oxygen controller is used to modify this airflow index by the desired air/fuel ratio. The air/fuel ratio is a polynomial function of the type of fuel used. In summary, the computer control system provides for; greater overall boiler stability, operation within tight air/gas limits, increased boiler efficiency, capability to burn multiple fuels, faster response to demand changes, and fewer shutdowns.

Pareja, G. E.

1981-01-01T23:59:59.000Z

279

High Temperature Oxidation Issues in Fossil Boilers  

SciTech Connect

This report covers the conclusion of a multi-year project that examined the oxidation resistance of Al-rich coatings and a new project examining the effect of higher CO{sub 2} contents on corrosion mechanisms in oxy-fired coal-fueled boilers. The coating work primarily examined diffusion coatings for the steam side of typical ferritic (9-12%Cr) and austenitic (e.g., Type 304L) tube materials in accelerated testing at 650-800 C in wet air. The final phase of this work has attempted to obtain additional coating failures to determine a critical Al content (at coating failure) as a function of exposure temperature. However, no failures have been observed for austenitic substrates including >25 kh at 700 C and >6 kh at 800 C. Preliminary results are presented from the oxy-firing project, where the initial focus is on ferritic alloys. Initial coal-ash experiments were conducted at 600 C to evaluate some of the test parameters and three different levels of CO{sub 2} were investigated. An in-situ creep rig is being constructed to evaluate the effect of environment on creep properties. Initial ex-situ creep experiments are presented as a baseline.

Pint, Bruce A [ORNL; Bestor, Michael A [ORNL; Dryepondt, Sebastien N [ORNL; Zhang, Ying [Tennessee Technological University

2010-01-01T23:59:59.000Z

280

Field Guide: Boiler Tube Failure  

Science Conference Proceedings (OSTI)

In conventional and combined-cycle plants, boiler tube failures (BTFs) have been the main availability problem for as long as reliable statistics have been kept for each generating source. The three volumes of the Electric Power Research Institute (EPRI) report Boiler and Heat Recovery Steam Generator Tube Failures: Theory and Practice (1012757) present an in-depth discussion of the various BTF and degradation mechanisms, providing plant owners and operators with the technical basis to address tube failu...

2009-12-22T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


281

Long-Term Testing of Protective Coatings and Claddings at Allegheny Energy Supply Hatfield's Ferry #2 Boiler  

Science Conference Proceedings (OSTI)

Excessive waterwall corrosion due to the presence of iron sulfide (FeS) deposits was discovered in an Allegheny Energy Supply boiler firing eastern bituminous coal and retrofitted with a low-nitrogen oxide (NOx) cell burner (LNCB) system. Weld overlays with a high chromium (Cr) content reduced corrosion rates to tolerable levels. This report summarizes EPRI's long-term service tests of various coatings and weld overlays in the company's Hatfield's Ferry #2 boiler.

2000-09-15T23:59:59.000Z

282

An Analysis of a Spreader Bar Crane Mounted Gamma-Ray Radiation Detection System  

E-Print Network (OSTI)

Over 95% of imports entering the United States from outside North America arrive via cargo containers by sea at 329 ports of entry. The current layered approach for the detection only scans 5% of cargo bound for the United States. This is inadequate to protect our country. This research involved the building of a gamma-ray radiation detection system used for cargo scanning. The system was mounted on a spreader bar crane (SBC) at the Port of Tacoma (PoT) and the applicability and capabilities of the system were analyzed. The detection system provided continuous count rate and spectroscopic data among three detectors while operating in an extreme environment. In a separate set of experiments, 60Co and 137Cs sources were positioned inside a cargo container and data were recorded for several count times. The Monte Carlo N-Particle (MCNP) code was used to simulate a radioactive source inside an empty cargo container and the results were compared to experimentally recorded data. The detection system demonstrated the ability to detect 60Co, 137Cs, 192Ir, highly-enriched uranium (HEU), and weapons-grade plutonium (WGPu) with minimum detectable activities (MDA) of 5.9 0.4 microcuries (?Ci), 19.3 1.1 ?Ci, 11.7 0.6 ?Ci, 3.5 0.3 kilograms (kg), and 30.6 1.3 grams (g), respectively. This system proved strong gamma-ray detection capabilities, but was limited in the detection of fissile materials Additional details of this system are presented and advantages of this approach to cargo scanning over current approaches are discussed.

Grypp, Matthew D

2013-05-01T23:59:59.000Z

283

Boiler using combustible fluid  

DOE Patents (OSTI)

A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

Baumgartner, H.; Meier, J.G.

1974-07-03T23:59:59.000Z

284

Competitive realities change focus of boiler/HRSG design  

Science Conference Proceedings (OSTI)

This article describes how, faced with competing against gas-fired plants, coal-fired-boiler designers have squeezed cost and scheduling constraints out of their product. Meanwhile, HRSG design reflects the escalating demands placed on modern combined cycles. In the US, emphasis continues to center around reducing construction time and cost. The large capital investment, particularly during the erection phase of the project, and the need to get projects on-line as quickly as possible, have placed a significant premium on fast cycle time. Innovations appear in project implementation strategies rather than on advanced boiler technologies. Perhaps nothing illustrates this last statement better than comparing recent large utility units in the US to those in Europe and japan. At the other end of the scale, heat-recovery steam generator (HRSG) technology is advancing rapidly to keep pace with ever more powerful gas turbines in combined-cycle (CC) configurations. In fact, the once simple HRSG now anchors a complex steam cycle fully integrated with the gas turbine. Triple pressure levels, NO{sub x} injection steam, steam turbine bypass, elevating steam pressures and temperatures, supplementary firing, selective catalytic reduction, and even accommodating a coal-gasification process are a sampling of extras HRSG designers must accommodate.

NONE

1996-02-01T23:59:59.000Z

285

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

Science Conference Proceedings (OSTI)

This document reviews the work performed during the quarter January-March 2003. The main objectives of the project are: To demonstrate the feasibility of the full-oxy combustion with flue gas recirculation on Babcock & Wilcox's 1.5MW pilot boiler, To measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection strategies, To perform an economical feasibility study, comparing this solution with alternate technologies, and To design a new generation, full oxy-fired boiler. The main objective of this quarter was to initiate the project, primarily the experimental tasks. The contractor and its subcontractors have defined a working plan, and the first tasks have been started. Task 1 (Site Preparation) is now in progress, defining the modifications to be implemented to the boiler and oxygen delivery system. The changes are required in order to overcome some current limitations of the existing system. As part of a previous project carried out in 2002, several changes have already been made on the pilot boiler, including the enrichment of the secondary and tertiary air with oxygen or the replacement of these streams with oxygen-enriched recycled flue gas. A notable modification for the current project involves the replacement of the primary air with oxygen-enriched flue gas. Consequently, the current oxygen supply and flue gas recycle system is being modified to meet this new requirement. Task 2 (Combustion and Emissions Performance Optimization) has been initiated with a preliminary selection of four series of tests to be performed. So far, the project schedule is on-track: site preparation (Task 1) should be completed by August 1st, 2003 and the tests (Task 2) are planned for September-October 2003. The Techno-Economic Study (Task 3) will be initiated in the following quarter.

Ovidiu Marin; Fabienne Chatel-Pelage

2003-04-01T23:59:59.000Z

286

BOILER COFIRING OF CHLORINATED HYDROCARBONS  

E-Print Network (OSTI)

percent liquid hazardous waste co-firing, the separation is probably the n:sult of combustor design dill

Columbia University

287

Boiler Tube Internal Oxide Scale Thickness Measurement: Best Practices  

Science Conference Proceedings (OSTI)

Long-term high-temperature exposure of reheater and superheater tubes in fossil-fired steam boilers results in the growth of iron oxide scale (magnetite) on the inner tube surface. This internal oxide layer on the water side of the tube acts as a thermal insulator, reducing heat transfer through the tube wall into the internal water vapor. Over time, this insulating effect limits heat transmission into the water vapor inside the tube, which, in turn, causes chronic overheating of the tube wall. The ...

2013-12-20T23:59:59.000Z

288

Implementation of Boiler Best Practices  

E-Print Network (OSTI)

Boilers are an essential part of any industrial plant, and their efficient, economical operation can significantly affect the reliability and profitability of the entire plant. Best Practices for Boilers include tools to determine where a plant or corporation is with respect to boiler treatment, what needs to be done to make the plant (corporation) the "best of the best," and how to get there. When implemented, Best Practices provide a method to measure and track progress, and represent a benchmark for continuous improvement. Best Practices combine our global collective experience from the areas of research, consulting, sales and marketing, and involve not only recommendations and specifications, but also the rationale behind them for the application of the chosen treatment, monitoring, and instrumentation. Best practices provide energy savings, profitability improvement, reduction in total cost of operations, project management, optimized treatment choices, enhanced safety, system assessment processes and facilitated system improvements.

Blake, N. R.

2000-04-01T23:59:59.000Z

289

Furnaces and Boilers | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnaces and Boilers Furnaces and Boilers Furnaces and Boilers June 24, 2012 - 4:56pm Addthis Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. What does this mean for me? To maintain your heating system's efficiency and ensure healthy indoor air quality, it's critical to maintain the unit and its venting mechanism. Proper maintenance extends the life of your furnace or boiler and saves you money. Most U.S. homes are heated with either furnaces or boilers. Furnaces heat air and distribute the heated air through the house using ducts. Boilers heat water, and provide either hot water or steam for heating. Steam is distributed via pipes to steam radiators, and hot water can be distributed

290

Furnaces and Boilers | Department of Energy  

NLE Websites -- All DOE Office Websites (Extended Search)

and Boilers June 24, 2012 - 4:56pm Addthis Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency...

291

Vista Program Capabilities for Analysis of Biomass Co-Firing  

Science Conference Proceedings (OSTI)

The ever-increasing focus on greenhouse gas emissions reductions is of critical importance to coal-fired power plants, as they produce a large amount of the total anthropogenic CO2 emissions. One commonly considered method of reducing the net CO2 emissions of a coal-fired power plant is by burning renewable biomass to generate heat and power. Although biomass is the oldest combustible fuel, knowledge of the effects that co-firing biomass will have on a coal-fired boiler is sometimes lacking at power plan...

2010-02-02T23:59:59.000Z

292

Fossil Boiler Life News July 2008  

Science Conference Proceedings (OSTI)

Fossil Boiler Life News, published twice yearly, is the newsletter of EPRI's Boiler Life and Availability Improvement Program (P63). The July 2008 issue includes articles on upcoming meetings, new program personnel, R&D projects for 2009, a boiler drum fracture assessment guideline, protocols for manufacturing and inspecting CSEF steels, predictive FAC codes for fossil units, corrosion-resistant nanocoatings, preventive designs for eliminating boiler tube failures, and other deliverables. The newsletter ...

2008-07-28T23:59:59.000Z

293

Steam Boiler Control Specification Problem:  

E-Print Network (OSTI)

Our solution to the specification problem in the specification language TLA+ is based on a model of operation where several components proceed synchronously. Our first specification concerns a simplified controller and abstracts from many details given in the informal problem description. We successively add modules to build a model of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed controller specification and prove that it refines the abstract controller. We also address the relationship between the physical state of the steam boiler and the model maintained by the controller and discuss the reliability of failure detection. Finally, we discuss the implementability of our specification.

Tla Solution Frank; Frank Le Ke; Stephan Merz

1996-01-01T23:59:59.000Z

294

Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Oxygen-Based PC Boiler  

Science Conference Proceedings (OSTI)

The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by natural circulation to the waterwalls and divisional wall panels. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) without over-fire air and (2) with 20% over-fire air. The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from carbon steel to T91. The total heat transfer surface required in the oxygen-fired heat recovery area (HRA) is 25% less than the air-fired HRA due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are practically the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are very similar.

Andrew Seltzer

2005-01-01T23:59:59.000Z

295

Measure Guideline: Condensing Boilers - Control Strategies for Optimizing Performance and Comfort in Residential Applications  

Science Conference Proceedings (OSTI)

The combination of a gas-fired condensing boiler with baseboard convectors and an indirect water heater has become a common option for high-efficiency residential space heating in cold climates. While there are many condensing boilers available on the market with rated efficiencies in the low to mid 90% efficient range, it is imperative to understand that if the control systems are not properly configured, these heaters will perform no better than their non-condensing counterparts. Based on previous research efforts, it is apparent that these types of systems are typically not designed and installed to achieve maximum efficiency (Arena 2010). It was found that there is a significant lack of information for contractors on how to configure the control systems to optimize overall efficiency. For example, there is little advice on selecting the best settings for the boiler reset curve or how to measure and set flow rates in the system to ensure that the return temperatures are low enough to promote condensing. It has also been observed that recovery from setback can be extremely slow and, at times, not achieved. Recovery can be affected by the outdoor reset control, the differential setting on the boiler and over-sizing of the boiler itself. This guide is intended for designers and installers of hydronic heating systems interested in maximizing the overall system efficiency of condensing boilers when coupled with baseboard convectors. It is applicable to new and retrofit applications.

Arena, L.

2013-05-01T23:59:59.000Z

296

Sootblowing optimization for improved boiler performance  

SciTech Connect

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

2013-07-30T23:59:59.000Z

297

Sootblowing optimization for improved boiler performance  

SciTech Connect

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

2012-12-25T23:59:59.000Z

298

Research on virtual assembly of supercritical boiler  

Science Conference Proceedings (OSTI)

Supercritical boiler is an important measure to solve problems like electricity shortage or energy intensity, with its high combustion efficiency. As supercritical boiler is a large and complex product, it may appear some problems of collision, location ... Keywords: interaction, lightweight model, supercritical boiler, virtools, virtual assembly, virtual reality

Pi-Guang Wei; Wen-Hua Zhu; Hao Zhou

2010-09-01T23:59:59.000Z

299

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Fire Protection Handbook, 20th Edition. ... fire suppression; water distribution; fire tests; design applications; performance evaluation; pipes; water mist ...

300

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... to Evaluate Fire Models for Nuclear Power Plant Applications: Summary ... pool fires; nuclear power plants; fire models; computational fluid dynamics ...

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


301

Biomass Cofiring in Coal-Fired Boilers - Federal Technology Alert  

NLE Websites -- All DOE Office Websites (Extended Search)

when needed. Unlike other renewable energy technologies like those based on solar and wind resources, biomass-based systems are available whenever they are needed. This helps...

302

Proceedings: Seminar on Dissimilar Welds in Fossil-Fired Boilers  

Science Conference Proceedings (OSTI)

The more than 20 presentations at this international seminar identified root causes of dissimilar weld failures and suggested solutions to the problem. In addition, they documented industry in-service inspection and repair practices.

1985-07-30T23:59:59.000Z

303

Low emission U-fired boiler combustion system  

DOE Patents (OSTI)

At least one main combustion chamber contains at least one pulverized coal burner. Each pulverized coal burner is operatively arranged for minimizing NO.sub.X production and for maintaining a predetermined operating temperature to liquefy ash within the combustion chamber. The combustion chamber includes a slag drain for removing slag from the combustion chamber. A slag screen is positioned in a generally U-shaped furnace flow pattern. The slag screen is positioned between the combustion chamber and a radiant furnace. The radiant furnace includes a reburning zone for in-furnace No.sub.X reduction. The reburning zone extends between a reburning fuel injection source and at least one overfire air injection port for injecting air.

Ake, Terence (North Brookfield, MA); Beittel, Roderick (Worcester, MA); Lisauskas, Robert A. (Shrewsbury, MA); Reicker, Eric (Barre, MA)

2000-01-01T23:59:59.000Z

304

Understanding Mercury Chemistry in Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

A pilot combustor has been used successfully to investigate the reaction mechanisms that govern oxidation and sorption onto fly ash of vapor-phase mercury in coal combustion flue gases. This project was designed to gain the understanding necessary to intelligently manipulate conditions leading to increased native capture by the fly ash and/or oxidation for subsequent capture by existing air pollution controls. This report describes parametric tests conducted to determine the relative impact of each varia...

2006-10-11T23:59:59.000Z

305

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

SciTech Connect

Forced outages and boiler unavailability in conventional coal-fired fossil power plants is most often caused by fireside corrosion of boiler waterwalls. Industry-wide, the rate of wall thickness corrosion wastage of fireside waterwalls in fossil-fired boilers has been of concern for many years. It is significant that the introduction of nitrogen oxide (NOx) emission controls with staged burners systems has increased reported waterwall wastage rates to as much as 120 mils (3 mm) per year. Moreover, the reducing environment produced by the low-NOx combustion process is the primary cause of accelerated corrosion rates of waterwall tubes made of carbon and low alloy steels. Improved coatings, such as the MCrAl nanocoatings evaluated here (where M is Fe, Ni, and Co), are needed to reduce/eliminate waterwall damage in subcritical, supercritical, and ultra-supercritical (USC) boilers. The first two tasks of this six-task project-jointly sponsored by EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)-have focused on computational modeling of an advanced MCrAl nanocoating system and evaluation of two nanocrystalline (iron and nickel base) coatings, which will significantly improve the corrosion and erosion performance of tubing used in USC boilers. The computational model results showed that about 40 wt.% is required in Fe based nanocrystalline coatings for long-term durability, leading to a coating composition of Fe-25Cr-40Ni-10 wt.% Al. In addition, the long term thermal exposure test results further showed accelerated inward diffusion of Al from the nanocrystalline coatings into the substrate. In order to enhance the durability of these coatings, it is necessary to develop a diffusion barrier interlayer coating such TiN and/or AlN. The third task 'Process Advanced MCrAl Nanocoating Systems' of the six-task project jointly sponsored by the Electric Power Research Institute, EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)- has focused on processing of advanced nanocrystalline coating systems and development of diffusion barrier interlayer coatings. Among the diffusion interlayer coatings evaluated, the TiN interlayer coating was found to be the optimum one. This report describes the research conducted under the Task 3 workscope.

David W. Gandy; John P. Shingledecker

2011-04-11T23:59:59.000Z

306

Covered Product Category: Commercial Boiler  

Energy.gov (U.S. Department of Energy (DOE))

FEMP provides acquisition guidance and Federal efficiency requirements across a variety of product categories, including commercial boilers, which is a FEMP-designated product category. Federal laws and executive orders mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

307

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... fire models; nuclear power plants; fire hazard analysis; fire risk assessment ... to Evaluate Fire Models for Nuclear Power Plant Applications' (ICFMP). ...

308

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... the Fire Resistance of Barriers for Nuclear Power Plant Applications. ... nuclear power plants; ASTM E119; cables; fire barriers; fire endurance; fire ...

309

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

Science Conference Proceedings (OSTI)

This document reviews the work performed during the quarter October-December 2003. Task 1 (Site Preparation) had been completed in the previous reporting period. In this reporting period, one week of combustion parameters optimization has been performed in Task 2 (experimental test performance) of the project. Under full-oxy conditions (100% air replacement with O{sub 2}-enriched flue gas) in 1.5MW{sub th} coal-fired boiler, the following parameters have been varied and their impact on combustion characteristics measured: the recirculated flue gas flow rate has been varied from 80% to 95% of total flue gas flow, and the total oxygen flow rate into the primary air zone of the boiler has been set to levels ranging from 15% to 25% of the total oxygen consumption in the overall combustion. In current reporting period, significant progress has also been made in Task 3 (Techno-Economic Study) of the project: mass and energy balance calculations and cost assessment have been completed on plant capacity of 533MW{sub e} gross output while applying the methodology described in previous reporting periods. Air-fired PC Boiler and proposed Oxygen-fired PC Boiler have been assessed, both for retrofit application and new unit. The current work schedule is to review in more details the experimental data collected so far as well as the economics results obtained on the 533MWe cases, and to develop a work scope for the remainder of the project. Approximately one week of pilot testing is expected during the first quarter of 2004, including mercury emission measurement and heat transfer characterization. The project was on hold from mid-November through December 2003 due to non-availability of funds. Out of the {approx}$785k allocated DOE funds in this project, $497k have been spent to date ($480 reported so far), mainly in site preparation, test performance and economics assessment. In addition to DOE allocated funds, to date approximately $330k has been cost-shared by the participants, bringing the total project cost up to $827k ($810k reported so far) as on December 31st, 2003.

Fabienne Chatel-Pelage

2004-01-01T23:59:59.000Z

310

Recovery of Water from Boiler Flue Gas  

SciTech Connect

This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

2008-09-30T23:59:59.000Z

311

In-Field Performance of Condensing Boilers  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

IN-FIELD PERFORMANCE OF CONDENSING IN-FIELD PERFORMANCE OF CONDENSING BOILERS Lois B. Arena Steven Winter Associates, Inc. March 2012 Why Research Hydronic Heating? © 2012 Steven Winter Associates, Inc. All rights reserved Reasons to Research Boilers  Approx. 14 million homes (11%) in the US are heated with a steam or hot water system  Almost 70 percent of existing homes were built prior to 1980  Boilers built prior to 1980 generally have AFUE's of 0.65 or lower  Energy savings of 20+% are possible by simply replacing older boilers with standard boilers & up to 30% with condensing boilers.  Optimizing condensing boilers in new and existing homes could mean the difference of 8-10% savings with little to no

312

Conversion of Furnace oil fired boiler to biomass(Gliricidia) fired (External/Internal) furnace boiler; NA.  

E-Print Network (OSTI)

?? In the present era, with the prevailing competition, the cost of production plays a vital role. As the price of petroleum oils, especially diesel (more)

Channa Gaya Siriwardhana, Kahandawa Arachchilage

2010-01-01T23:59:59.000Z

313

Advancements in low NOx tangential firing systems  

Science Conference Proceedings (OSTI)

The most cost effective method of reducing nitrogen oxide emissions when burning fossil fuels, such as coal, is through in-furnace NOx reduction processes. ABB Combustion Engineering, Inc. (ABB CE), through its ABB Power Plant Laboratories has been involved in the development of such low NOx pulverized coal firing systems for many years. This development effort is most recently demonstrated through ABB CE`s involvement with the U.S. Department of Energy`s (DOE) {open_quotes}Engineering Development of Advanced Coal Fired Low-Emission Boiler Systems{close_quotes} (LEBS) project. The goal of the DOE LEBS project is to use {open_quotes}near term{close_quotes} technologies to produce a commercially viable, low emissions boiler. This paper addresses one of the key technologies within this project, the NOx control subsystem. The foundation for the work undertaken at ABB CE is the TFS 2000{trademark} firing system, which is currently offered on a commercial basis. This system encompasses sub-stoichiometric combustion in the main firing zone for reduced NOx formation. Potential enhancements to this firing system focus on optimizing the introduction of the air and fuel within the primary windbox to provide additional horizontal and vertical staging. As is the case with all in-furnace NOx control processes, it is necessary to operate the system in a manner which does not decrease NOx at the expense of reduced combustion efficiency.

Hein, R. von; Maney, C.; Borio, R. [and others

1996-12-31T23:59:59.000Z

314

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions.  

E-Print Network (OSTI)

??Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, (more)

Yang, Dong

2008-01-01T23:59:59.000Z

315

Fire Egress  

NLE Websites -- All DOE Office Websites (Extended Search)

OSHAX.org - OSHAX.org - The Unofficial Guide To the OSHA 1 Introduction  Fires and explosions kill more than 200 and injure more than 5,000 workers each year  There is a long and tragic history of workplace fires in this country caused by problems with fire exits and extinguishing systems  OSHA requires employers to provide proper exits, fire fighting equipment, and employee training to prevent fire deaths and injuries in the workplace OSHAX.org - The Unofficial Guide To the OSHA 2 Exit Route  A continuous and unobstructed path of exit travel from any point within a workplace to a place of safety (including refuge areas)  Consists of three parts:  Exit access  Exit  Exit discharge OSHAX.org - The Unofficial Guide To the OSHA 3 Exit Routes Basic Requirements

316

Steam Conservation and Boiler Plant Efficiency Advancements  

E-Print Network (OSTI)

This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing complex. The measures include: 1) Reheating of dehumidified cleanroom make-up air with heat extracted during precooling. 2) Preheating of deionization feedwater with refrigerant heat of condensation. 3) Preheating of boiler combustion air with heat extracted from boiler flue gas. 4) Preheating of boiler feedwater with heat extracted from gas turbine exhaust. 5) Variable speed operation of boiler feedwater pumps and forced-draft fans. 6) Preheating of boiler make-up water with heat extracted from boiler surface blow-down. The first two advancements (steam conservation measures) reduced the amount of steam produced by about 25% and saved about $1,010,000/yr by using recovered waste heat rather than steam-derived heat at selected heating loads. The last four advancements (boiler plant efficiency measures) reduced the unit cost of steam produced by about 13% and saved about $293,500/yr by reducing natural gas and electricity usage at the steam boiler plant. The combined result was a 35% reduction in annual steam costs (fuel and power).

Fiorino, D. P.

2000-04-01T23:59:59.000Z

317

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Keywords: protective clothing; fire fighters; heat transfer; turnout coats; thermal insulation; fire research; computer models Abstract: ...

318

Fluidized bed boiler feed system  

SciTech Connect

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Jones, Brian C. (Windsor, CT)

1981-01-01T23:59:59.000Z

319

Statistical Analysis Methodology for Predicting Impact of Operation Factors on Boiler Availability  

Science Conference Proceedings (OSTI)

As utilities strive to achieve higher reliability and lower operating and maintenance costs for their fossil-fired power plants, ever-changing operating conditions provide even greater challenges in meeting those objectives. This report summarizes an analytical methodology to quantify the cause-and-effect relationships that exist between operating conditions and boiler component reliability. The methodology is based on standard statistical correlations that are derived through application of commercially...

2001-12-11T23:59:59.000Z

320

Guidelines for the Nondestructive Examination of Boilers  

Science Conference Proceedings (OSTI)

As the boiler fleet ages, new demands are being placed upon them including operating in cycling modes for which they were not originally designed. Operators are experiencing an increasing incidence of boiler tube failures (BTFs). These guidelines provide guidance on the performance of nondestructive evaluation (NDE) so that operators will know what type of NDE to perform and where to perform NDE within the boiler. The use of appropriate NDE methods is an essential approach to detecting and mitigating boi...

2007-08-30T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


321

Evaluation of Energy Recovery from Municipal Solid Waste in Oil-Fired Power Plants  

Science Conference Proceedings (OSTI)

Five methods of energy recovery from municipal solid waste (MSW) in oil-fired power plants are evaluated: preparation and supplemental firing of refuse-derived fuel (RDF) with oil in a utility boiler originally designed for coal firing; 100% firing of either RDF or MSW in a dedicated water-wall incinerator and use of the steam to drive a dedicated turbine generator unit; and 100% firing of RDF or MSW in a dedicated water-wall incinerator and integration of the steam into the power plant steam cycle.

1982-02-01T23:59:59.000Z

322

Manufacturing and Co-firing Switchgrass and Coastal Bermudagrass Cubes for Generating Renewable Energy  

Science Conference Proceedings (OSTI)

Co-firing grasses in existing coal-fired units is a potential low-cost option for generating renewable energy. The most basic approach to co-firing involves mixing biomass with coal and introducing the mix into the plant's coal handling system. Loose grass with coal will not flow reliably, so a study was created to determine if local grasses could be cost-effectively compressed into dense cubes that could then be successfully mixed with coal and fired in existing coal-fired boilers. Success with cubing t...

2003-12-24T23:59:59.000Z

323

List of Boilers Incentives | Open Energy Information  

Open Energy Info (EERE)

Boilers Incentives Boilers Incentives Jump to: navigation, search The following contains the list of 550 Boilers Incentives. CSV (rows 1-500) CSV (rows 501-550) Incentive Incentive Type Place Applicable Sector Eligible Technologies Active AEP (Central and North) - CitySmart Program (Texas) Utility Rebate Program Texas Commercial Industrial Institutional Local Government Schools Boilers Central Air conditioners Chillers Comprehensive Measures/Whole Building Custom/Others pending approval Energy Mgmt. Systems/Building Controls Furnaces Heat pumps Lighting Lighting Controls/Sensors Motor VFDs Motors Roofs Windows Yes AEP (Central, North and SWEPCO) - Commercial Solutions Program (Texas) Utility Rebate Program Texas Commercial Industrial Institutional Local Government Nonprofit Schools

324

Upgrade Boilers with Energy-Efficient Burners  

SciTech Connect

This revised ITP steam tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

325

ENERGY STAR Qualified Boilers | Data.gov  

NLE Websites -- All DOE Office Websites (Extended Search)

Qualified Boilers Consumer Data Apps Challenges Resources About Blogs Let's Talk Feedback Consumer You are here Data.gov Communities Consumer Data ENERGY STAR Qualified...

326

Stress-Assisted Corrosion in Boiler Tubes  

Science Conference Proceedings (OSTI)

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Preet M Singh; Steven J Pawel

2006-05-27T23:59:59.000Z

327

Furnace and Boiler Basics | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

preparation, and industrial processes. In homes with boilers, steam is distributed via pipes to steam radiators, and hot water can be distributed via baseboard radiators or...

328

OEIM 210. Industrial Mechanics III 4 cr. Air compressors, sliding surface bearings, boiler maintenance, boiler  

E-Print Network (OSTI)

OEIM 210. Industrial Mechanics III 4 cr. Air compressors, sliding surface bearings, boiler maintenance, boiler tube repairs, basic arc and gas welding, measurement tools, gauge glass maintenance, heat by employer and instructor on boiler inspection and cleaning, centrifugal pumps, basic rigging, piping

Castillo, Steven P.

329

Fire Protection  

Science Conference Proceedings (OSTI)

... This is not a do-it-yourself job and should be left to a qualified contractor. Never paint sprinklers, it can prevent them from operating in a fire. ...

2013-08-26T23:59:59.000Z

330

Exxon Chemical's Coal-Fired Combined Cycle Power Technology  

E-Print Network (OSTI)

Exxon Chemical's Central Engineering Division has recently developed and patented CAT-PAC for Industrial Cogeneration and Utility Power Plants. It involves the marriage of a conventional direct pulverized coal-fired boiler radiant section with a convection section adapted from our furnace experience. In particular, it is an open-cycle, hot air turbine arrangement with indirect heating of the air in the boiler convection section. The turbine exhaust is then used as pre-heated combustion air for the boiler. The air coil heats the 150 psig air from the standard gas turbine axial compressor to approximately, 1750F. Today, CAT-PAC would require about 10% less fuel (or 1000 Btu/kwh) than the best coal-fired Utility Plant for the same net power output, at a comparable investment. With improved air heater metallurgy, and/or trim firing of a premium fuel (up to 2000 F permissible gas turbine temperature), CAT-PAC savings would double to 20%. Today, in an industrial coal-fired cogeneration plant, CAT-PAC can produce up to 75% more power for a given steam load, while maintaining the highest cogeneration efficiencies. With improved metallurgy, and/or trim firing, the additional power would approach 100%.

Guide, J. J.

1985-05-01T23:59:59.000Z

331

Fires - 1946  

NLE Websites -- All DOE Office Websites (Extended Search)

Fires - 1946 Fires - 1946 Nature Bulletin No. 85 September 28, 1946 Forest Preserve District of Cook County Clayton F. Smith, President Roberts Mann, Superintendent of Conservation FIRES - 1946 It happens every fall. Thousands of acres of vacant land are being burned-off: some of them because of matches, cigarettes or pipe dottle carelessly tossed aside along the highways and along the trails; some of them set afire by thoughtless boys; most of them deliberately burned by people who believe they will improve the crop of grass next year. That is stupid. And if you start a fire which burns over another person's property you are liable to arrest and heavy penalty, under the Illinois law, unless you have given that person proper notice of your intention. Fires harm -- they never help. The tough seeds and roots of the worthless grasses and weeds survive a fire but the good nutritious grasses and most wildflowers are killed. Further, all the winter food and cover for birds and other wildlife are destroyed.

332

A Review of DOE/NETLs Advanced NOx Control Technology R&D Program for Coal-Fired Power Plants. National Energy Technology Laboratory  

E-Print Network (OSTI)

The environmental performance of the United States fleet of coal-fired boilers has steadily improved since passage of the 1990 Clean Air Act Amendments (CAAA). Missions of sulfur dioxide (SO

Bruce W. Lani; Thomas J. Feeley; James Murphy; Lindsay Green

2005-01-01T23:59:59.000Z

333

Use of explosives for boiler deslagging gains acceptance  

Science Conference Proceedings (OSTI)

This article examines an unconventional technique for removing slag from solid-fuel-fired boilers, used for more than two decades, that recently has exploded in popularity. The risks are very real; extensive damage at several recent jobs confirms that all blasters are not created equal. At solid-fuel-fired powerplants, slag removal can be a constant battle. Conventional weapons include picks, jackhammers, shotguns fired through portholes, hydro-blasting, and CO{sub 2}-blasting. But each of these methods is labor intensive, consumes substantial amounts of downtime, and may not dislodge severe deposits. In the 1960s, a midwestern plant superintendent, short of personnel because of a labor strike and frustrated by seemingly immovable slagging, resorted to dynamite. The good results surprised both the superintendent and the blasting contractor who had been called in from a nearby civil engineering job. Over the next two decades or so, the technique spread through a core group of believers at powerplants who largely relied on the one original blasting contractor. In recent years, explosive deslagging has become more widely accepted as a state-of-the-art combat technique and several hundred powerplants through the US now make use of it during annual outages. As the technique`s acceptance has grown, so has the number of contractors entering the field. Some veterans worry that the industry has expanded too fast, and unqualified blasters are being allowed into the powerplant.

Swanekamp, R.

1996-03-01T23:59:59.000Z

334

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... procedure for testing the Annual Fuel Utilization Efficiency (AFUE) of residential central furnaces and boilers references ASHRAE Standard 103 ...

335

Oil-Well Fire Fighting  

Science Conference Proceedings (OSTI)

... Oil Well Fire Fighting. NIST fire Research NIST Fire Research 2 Oil Well Fire Fighting RoboCrane Model Oil Well Fire Fighting Working Model.

2011-08-25T23:59:59.000Z

336

Application of the CALPHAD method for ferritic boiler steels  

Science Conference Proceedings (OSTI)

Presentation Title, Application of the CALPHAD method for ferritic boiler steels ... of the CALPHAD method on various questions concerning ferritic boiler steels...

337

FEMP Technology Brief: Boiler Combustion Control and Monitoring...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Combustion Control and Monitoring System FEMP Technology Brief: Boiler Combustion Control and Monitoring System October 7, 2013 - 9:12am Addthis This composite photo shows...

338

Boiler Upgrades and Decentralizing Steam Systems Save Water and...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval...

339

METHANE de-NOX for Utility PC Boilers  

SciTech Connect

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable to minimize the need for overfire air by maximizing NO{sub x} reduction in the burner. The proposed combustion concept aims to greatly reduce NO{sub x} emissions by incorporating a novel modification to conventional or low-NO{sub x} PC burners using gas-fired coal preheating to destroy NO{sub x} precursors and prevent NO{sub x} formation. A concentrated PC stream enters the burner, where flue gas from natural gas combustion is used to heat the PC up to about 1500 F prior to coal combustion. Secondary fuel consumption for preheating is estimated to be 3 to 5% of the boiler heat input. This thermal pretreatment releases coal volatiles, including fuel-bound nitrogen compounds into oxygen-deficient atmosphere, which converts the coal-derived nitrogen compounds to molecular N{sub 2} rather than NO. Design, installation, shakedown, and testing on Powder River Basin (PRB) coal at a 3-million Btu/h pilot system at RPI's (Riley Power, Inc.) pilot-scale combustion facility (PSCF) in Worcester, MA demonstrated that the PC PREHEAT process has a significant effect on final O{sub x} formation in the coal burner. Modifications to both the pilot system gas-fired combustor and the PC burner led to NO{sub x} reduction with PRB coal to levels below 0.15 lb/million Btu with CO in the range of 35-112 ppmv without any furnace air staging.

Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

2005-09-30T23:59:59.000Z

340

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Evaluation of Fire Models for Nuclear Power Plant Applications: Cable Tray Fires ... cable trays; fire models; nuclear power plants; containment; ignition ...

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


341

Passivity based control of drum boiler  

Science Conference Proceedings (OSTI)

This paper proposes a novel state space model for the drum boilers with natural recirculation. This model uses the total mass and energy inventories of the boiler as the state variables, and has an affine structure in the control variables. A passivity ...

Chengtao Wen; B. Erik Ydstie

2009-06-01T23:59:59.000Z

342

Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, June--September 1990  

SciTech Connect

The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE`s Clean Coal Technology Program Round II.

Not Available

1990-12-31T23:59:59.000Z

343

Conceptual Design of Oxygen-Based PC Boiler  

Science Conference Proceedings (OSTI)

Coal is presently the world's primary fuel for generating electrical power and, being more abundant and less expensive than oil or natural gas, is expected to continue its dominance into the future. Coal, however, is more carbon intensive than natural gas and oil and consequently coal-fired power plants are large point source emitters of carbon dioxide (CO{sub 2}). Since CO{sub 2} is a greenhouse gas, which may have an adverse impact on the world's climate/weather patterns, studies have been conducted to determine the feasibility and economic impact of capturing power plant CO{sub 2} emissions for pipeline transport to a sequestration/storage site. The stack gas that exhausts from a modern coal-fired power plant typically contains about 15% CO{sub 2} on a dry volume basis. Although there are numerous processes available for removing CO{sub 2} from gas streams, gas scrubbing with amine solvent is best suited for this application because of the large gas volumes and low CO{sub 2} concentrations involved. Unfortunately the energy required to regenerate the solvent for continued use as a capturing agent is large and imposes a severe energy penalty on the plant. In addition this ''back end'' or post combustion cleanup requires the addition of large vessels, which, in retrofit applications, are difficult to accommodate. As an alternative to post combustion scrubbing, Foster Wheeler (FW) has proposed that the combustion process be accomplished with oxygen rather than air. With all air nitrogen eliminated, a CO{sub 2}-water vapor rich flue gas will be generated. After condensation of the water vapor, a portion of the flue gas will be recirculated back to the boiler to control the combustion temperature and the balance of the CO{sub 2} will be processed for pipeline transport. This proposed oxygen-carbon dioxide (O{sub 2}/CO{sub 2}) combustion process eliminates the need for CO{sub 2} removal/separation and reduces the cost of supplying a CO{sub 2} rich stream for sequestration. FW has developed a conceptual design of an O{sub 2} fired boiler to determine overall plant performance and economics. Five subtasks were conducted: (1) a literature review, (2) a system design and analysis, (3) a low NOx burner design and analysis, (4) a furnace and heat recovery area design analysis, and (5) an economic analysis. The objective of the literature search is to locate any data/information relevant to the Oxygen-Based PC Boiler conceptual design. The objective of the system design and analysis task is to optimize the PC boiler plant by maximizing system efficiency within practical considerations. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 MW plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.6% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 65% of the air-fired reference case. The objective of the low NOx burner design and analysis task is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent CFD computer program. Four burner designs were developed: (1) with no OFG and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was made of a single wall-fired burner and horizontal portion of the furnace from the wall to the center. Without primary gas sw

Andrew Seltzer; Zhen Fan

2005-09-01T23:59:59.000Z

344

Numerical Simulation Of Utility Boilers With Advanced Combustion Technologies  

E-Print Network (OSTI)

This paper presents calculations of a pulverized coal flame and a coal-fired utility boiler with advanced combustion technologies. A combustion model based on an extended Eddy Dissipation Concept (EDC) combined with finite rate chemistry is described and some applications are shown. This model can be regarded as an extension of the previously used Eddy Breakup model (EBU) where infinite fast chemistry is assumed. It is part of a 3D-prediction code for quasi-stationary turbulent reacting flows which is based on a conservative finite-volume solution procedure. Equations are solved for the conservation of mass, momentum and scalar quantities. A domain decomposition method is used to introduce locally refined grids. Validation and comparison of both combustion models are made by comparison with measurement data of a swirled flame with air staging in a semi-industrial pulverized coal combustion facility. The application to three-dimensional combustion systems is demonstrated by the simulati...

H. C. Magel; R. Schneider; B. Risio; U. Schnell; K. R. G. Hein

1995-01-01T23:59:59.000Z

345

Design and development for a low emission boiler system  

Science Conference Proceedings (OSTI)

The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

Not Available

1994-06-01T23:59:59.000Z

346

Economic Analysis for Conceptual Design of Supercritical O2-Based PC Boiler  

SciTech Connect

This report determines the capital and operating costs of two different oxygen-based, pulverized coal-fired (PC) power plants and compares their economics to that of a comparable, air-based PC plant. Rather than combust their coal with air, the oxygen-based plants use oxygen to facilitate capture/removal of the plant CO{sub 2} for transport by pipeline to a sequestering site. To provide a consistent comparison of technologies, all three plants analyzed herein operate with the same coal (Illinois No 6), the same site conditions, and the same supercritical pressure steam turbine (459 MWe). In the first oxygen-based plant, the pulverized coal-fired boiler operates with oxygen supplied by a conventional, cryogenic air separation unit, whereas, in the second oxygen-based plant, the oxygen is supplied by an oxygen ion transport membrane. In both oxygen-based plants a portion of the boiler exhaust gas, which is primarily CO{sub 2}, is recirculated back to the boiler to control the combustion temperature, and the balance of the flue gas undergoes drying and compression to pipeline pressure; for consistency, both plants operate with similar combustion temperatures and utilize the same CO{sub 2} processing technologies. The capital and operating costs of the pulverized coal-fired boilers required by the three different plants were estimated by Foster Wheeler and the balance of plant costs were budget priced using published data together with vendor supplied quotations. The cost of electricity produced by each of the plants was determined and oxygen-based plant CO{sub 2} mitigation costs were calculated and compared to each other as well as to values published for some alternative CO{sub 2} capture technologies.

Andrew Seltzer; Archie Robertson

2006-09-01T23:59:59.000Z

347

Fire Protection  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

NOT MEASUREMENT NOT MEASUREMENT SENSITIVE DOE-STD-1066-2012 December 2012 _______________ Supersedes DOE-STD-1066-99 DOE STANDARD FIRE PROTECTION U.S. Department of Energy AREA FIRP Washington, DC 20585 DISTRIBUTION STATEMENT. Approved for public release; distribution is unlimited. This document is available on the Department of Energy Technical Standards Program Web page at http://www.hss.doe.gov/nuclearsafety/ns/techstds/ DOE-STD-1066-2012 FOREWORD This Department of Energy (DOE) Standard (STD) supersedes DOE-STD-1066-99 1 and is approved for use by DOE and its contractors. The following fire protection standard is canceled with the issuance of this Standard and appropriate technical content was incorporated into this Standard:  DOE-STD-1088-95, Fire Protection for Relocatable Structures

348

NOx Control for Utility Boiler OTR Compliance  

SciTech Connect

Babcock & Wilcox Power Generation Group (B&W) and Fuel Tech, Inc. (Fuel Tech) teamed to evaluate an integrated solution for NO{sub x} control comprised of B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NO{sub x}OUT{reg_sign}, a selective non-catalytic reduction (SNCR) technology, capable of meeting a target emission limit of 0.15 lb NO{sub x}/10{sup 6} Btu. In a previous project sponsored by the U.S. Department of Energy (DOE), promising results were obtained with this technology from large-scale testing in B&W's 100-million Btu/hr Clean Environment Development Facility (CEDF) which simulates the conditions of large coal-fired utility boilers. Under the most challenging boiler temperatures at full load conditions, NO{sub x} emissions of 0.19 lb/10{sup 6} Btu were achieved firing Powder River Basin coal while controlling ammonia slip to less than 5 ppm. At a 40 million Btu/hr firing rate, NO{sub x} emissions were as low as 0.09 lb/10{sup 6} Btu. Improved performance with this system was proposed for this new program with injection at full load via a convective pass multiple nozzle lance (MNL) in front of the superheater tubes or in the convective tube bank. Convective pass lances represent the current state-of-the-art in SNCR and needed to be evaluated in order to assess the full potential of the combined technologies. The objective of the program was to achieve a NO{sub x} level below 0.15 lb/10{sup 6} Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign} System. Commercial installations of B&W's low-NO{sub x} burner, in combination with overfire air ports using PRB coal, have demonstrated a NO{sub x} level of 0.15 to 0.2 lb/10{sup 6} Btu under staged combustion conditions. The proposed goal of the combustion system (no SNCR) for this project is a NO{sub x} level at 0.15 lb/10{sup 6} Btu. The NO{sub x} reduction goal for SNCR is 25% from the low-NO{sub x} combustion emission levels. Therefore, overall NO{sub x} emissions would approach a level of 0.11 lb/10{sup 6} Btu in commercial installation. The goals of the program were met. At 100% load, using the MNL for very low baseline NO{sub x} (0.094 to 0.162 lb/10{sup 6} Btu depending on burner stoichiometry), an approximately 25% NO{sub x} reduction was achieved (0.071 to 0.124 lb/10{sup 6} Btu) while maintaining NH{sub 3} slip less than 6.4 ppm. At 60% load, using MNL or only wall-injectors for very low baseline NO{sub x} levels, more than 30% NO{sub x} reduction was achieved. Although site specific economic evaluation is required for each unit, our economic evaluation of DRB-4Z{reg_sign} burner and SNCR for a 500 MW{sub e} plant firing PRB shows that the least cost strategy is low-NO{sub x} burner and OFA at a cost of $210 to $525 per ton of NO{sub x} removed. Installation of SNCR allows the utilities to sell more NO{sub x} credit and it becomes economical when NO{sub x} credit cost is more than $5,275 per ton of NO{sub x}.

Hamid Farzan; Jennifer L. Sivy

2005-07-30T23:59:59.000Z

349

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

Science Conference Proceedings (OSTI)

This document reviews the work performed during the quarter April-June 2003. The main focus of this quarter has been the site preparation (task 1) for the test campaign scheduled in September/October 2003. Task 3 (Techno-economical assessment) has also been initiated while selecting the methodology to be used in the economics analysis and specifying the plants to be compared: In Task 1 (Site Preparation), the process definition and design activities have been completed, the equipment and instruments required have been identified, and the fabrication and installation activities have been initiated, to implement the required modifications on the pilot boiler. As of today, the schedule calls for completion of construction by late-July. System check-down is scheduled for the first two weeks of August. In Task 2 (Combustion and Emissions Performance Optimization), four weeks of testing are planned, two weeks starting second half of August and two weeks starting at the end of September. In Task 3 (Techno-Economic Study), the plants to be evaluated have been specified, including baseline cases (air fired PC boilers with or without CO{sub 2} capture), O{sub 2}-fired cases (with or without flue gas recirculation) and IGCC cases. Power plants ranging from 50 to 500MW have been selected and the methodology to be used has been described, both for performance evaluation and cost assessment. The first calculations will be performed soon and the first trends will be reported in the next quarter. As part of Task 5 (Project Management & Reporting), the subcontract between Babcock&Wilcox and American Air Liquide has been finalized. The subcontract between ISGS and American Air Liquide is in the final stages of completion.

Ovidiu Marin; Fabienne Chatel-Pelage

2003-07-01T23:59:59.000Z

350

Detecting moving fires on coal conveyors  

SciTech Connect

To comply with certain elements of the Clean Air Act Amendments of 1990, a number of utilities operating coal fired power plants have switched to low-rank bituminous and semi-bituminous coals as an alternative to other fuels like natural gas. Power plants firing and handling this variety of coal may be extremely prone to fires nd explosions as the coal is conveyed from storage on to the boilers due to a phenomenon known as spontaneous combustion. The American Society of Testing for Materials ranks coals by their tendency to oxidize. The lower the coal`s rank, the greater its tendency to absorb oxygen and, consequently, the greater its tendency to spontaneously combust. This unique property creates a new type of fire and explosion hazard not previously experienced by many coal-fired plants. Fires involving coal crushers, storage silos, conveyors, bunkers and pulverizer mills generally occur as a result of two ignition sources: spontaneous combustion (self-heating) of coal and frictional heating of the coal`s conveyance system.

NONE

1995-09-01T23:59:59.000Z

351

Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies  

E-Print Network (OSTI)

A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water movement inside a boiler has remained highly speculative. This paper and support test video of actual boiler operations will illustrate the effects steam quality vs. boiler efficiency during different boiler and steam system demands. There are four different operating situations that effect the steam quality. Each of the following situation will be described in detail using visual aids and supporting literature: Case I: On/Off Feedwater Control: Wide swings in the water level of the boiler can result in unnecessary low water alarms and shut downs. Case II: Reduced Operating Pressure: By running a boiler at a lower pressure, the boiling action within the boiler becomes much more violent causing water to be carried over in to the steam system. Case III: A Demand of 15% over Capacity: Over loading a boiler will cause excessive amounts of water to be carried along with the steam into the system. Case IV: TDS Control: Without proper control of IDS within the boiler carry-over of water into the steam system will occur causing damage to equipment and/or waterhammer.

Hahn, G.

1998-04-01T23:59:59.000Z

352

Engineered Fire Safety Group  

Science Conference Proceedings (OSTI)

Engineered Fire Safety Group. Welcome. ... Employment/Research Opportunities. Contact. Jason Averill, Leader. Engineered Fire Safety Group. ...

2012-06-05T23:59:59.000Z

353

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Comparison of Combustion Characteristics of Crude Oils Using Cone Calorimeter. ... fire safety; fire research; crude oil; cone calorimeters; combustion ...

354

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Keywords: fire research; fire science; smoke plumes; crude oil; water; in situ combustion; oil spills Abstract: Under the sponsorship ...

355

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... methodology; fire safety; fire investigations; wind tunnels ... towers to withstand unanticipated events such as ... wind tunnel studies conducted in 2002 ...

356

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... fires; computational fluid dynamics; predictive models; field models; fire models; hazard assessment; nuclear power plants; nuclear reactor safety ...

357

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Evaluation of Fire Models for Nuclear Power Plant Applications: Cable ... cable trays; fire models; nuclear power plants; computer models; ventilation ...

358

Fire Research Grants Program  

Science Conference Proceedings (OSTI)

Fire Research awards are open to institutions of higher education; hospitals; non-profit organizations ... The National Fire Research Laboratory. ...

2013-08-23T23:59:59.000Z

359

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Measurements for Fire Detection by Mean of Gas Sensors in an Insulation Material Factory. Measurements for Fire Detection ...

360

The Design of an Inspection Robot for Boiler Tubes Inspection  

Science Conference Proceedings (OSTI)

A climbing robot with magnetic wheels is designed for the inspection of boiler tubes in fossil power plants, which can inspect the boiler tubes automatically. The climbing robot will move on the boiler tubes. The magnetic wheels of the robot can be move ... Keywords: boiler tubes, climbing robot, magnetic flux leakage sensor, VSC controller

Lu Xueqin; Qiu Rongfu; Liu Gang; Huang Fuzhen

2009-11-01T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


361

A new blowdown compensation scheme for boiler leak detection  

E-Print Network (OSTI)

A new blowdown compensation scheme for boiler leak detection A. M. Pertew ,1 X. Sun ,1 R. Kent considers the blowdown effect in industrial boiler operation. This adds to the efficiency of recent advances in identification-based leak detection techniques of boiler steam- water systems. Keywords: Industrial Boilers, Tube

Marquez, Horacio J.

362

Boiler efficiency methodology for solar heat applications  

DOE Green Energy (OSTI)

This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

Maples, D.; Conwell, J.C. [Louisiana State Univ., Baton Rouge, LA (United States). Boiler Efficiency Inst.; Pacheco, J.E. [Sandia National Labs., Albuquerque, NM (United States)

1992-08-01T23:59:59.000Z

363

Building Technologies Office: Residential Furnaces and Boilers Framework  

NLE Websites -- All DOE Office Websites (Extended Search)

Residential Furnaces Residential Furnaces and Boilers Framework Meeting to someone by E-mail Share Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Facebook Tweet about Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Twitter Bookmark Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Google Bookmark Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Delicious Rank Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Digg Find More places to share Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on AddThis.com... About Standards & Test Procedures Implementation, Certification & Enforcement

364

Computation Modeling and Assessment of Nanocoatings for Ultra Supercritical Boilers  

Science Conference Proceedings (OSTI)

Forced outages and boiler unavailability of coal-fired fossil plants is most often caused by fire-side corrosion of boiler waterwalls and tubing. Reliable coatings are required for Ultrasupercritical (USC) application to mitigate corrosion since these boilers will operate at a much higher temperatures and pressures than in supercritical (565 C {at} 24 MPa) boilers. Computational modeling efforts have been undertaken to design and assess potential Fe-Cr-Ni-Al systems to produce stable nanocrystalline coatings that form a protective, continuous scale of either Al{sub 2}O{sub 3} or Cr{sub 2}O{sub 3}. The computational modeling results identified a new series of Fe-25Cr-40Ni with or without 10 wt.% Al nanocrystalline coatings that maintain long-term stability by forming a diffusion barrier layer at the coating/substrate interface. The computational modeling predictions of microstructure, formation of continuous Al{sub 2}O{sub 3} scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. Advanced coatings, such as MCrAl (where M is Fe, Ni, or Co) nanocrystalline coatings, have been processed using different magnetron sputtering deposition techniques. Several coating trials were performed and among the processing methods evaluated, the DC pulsed magnetron sputtering technique produced the best quality coating with a minimum number of shallow defects and the results of multiple deposition trials showed that the process is repeatable. scale, inward Al diffusion, grain growth, and sintering behavior were validated with experimental results. The cyclic oxidation test results revealed that the nanocrystalline coatings offer better oxidation resistance, in terms of weight loss, localized oxidation, and formation of mixed oxides in the Al{sub 2}O{sub 3} scale, than widely used MCrAlY coatings. However, the ultra-fine grain structure in these coatings, consistent with the computational model predictions, resulted in accelerated Al diffusion from the coating into the substrate. An effective diffusion barrier interlayer coating was developed to prevent inward Al diffusion. The fire-side corrosion test results showed that the nanocrystalline coatings with a minimum number of defects have a great potential in providing corrosion protection. The coating tested in the most aggressive environment showed no evidence of coating spallation and/or corrosion attack after 1050 hours exposure. In contrast, evidence of coating spallation in isolated areas and corrosion attack of the base metal in the spalled areas were observed after 500 hours. These contrasting results after 500 and 1050 hours exposure suggest that the premature coating spallation in isolated areas may be related to the variation of defects in the coating between the samples. It is suspected that the cauliflower-type defects in the coating were presumably responsible for coating spallation in isolated areas. Thus, a defect free good quality coating is the key for the long-term durability of nanocrystalline coatings in corrosive environments. Thus, additional process optimization work is required to produce defect-free coatings prior to development of a coating application method for production parts.

J. Shingledecker; D. Gandy; N. Cheruvu; R. Wei; K. Chan

2011-06-21T23:59:59.000Z

365

Dover Textiles - A Case History on Retrofitting Factories with a Boiler System Fueled on Coal, Wood and Waste  

E-Print Network (OSTI)

The shortage of affordable gas and oil boiler fuels and the recent Iran/Iraq war underscores the urgent need for the American industrial system to convert to domestically controlled fuels and particularly coal, wood, and waste. More talk than action has been present. However, Dover Textiles, Shelby, North Carolina, is a major textile concern which has aggressively addressed the high cost and vulnerability of oil, as well as the increasing cost of natural gas, for their boiler system by purchasing a coal, wood, and waste fired boiler system to serve two plants. This case history will document payback periods of less than three years; return on investments of 20% plus; benefits of North Carolina and federal investment tax credits; EPA considerations, which in this case required no additional capital investment; fuel supply; material handling; ash removal; and other design considerations.

Pincelli, R. D.

1981-01-01T23:59:59.000Z

366

Clean Boiler Waterside Heat Transfer Surfaces  

SciTech Connect

This revised ITP tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

367

DOE Webcast: GTI Super Boiler Technology  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Webcast Webcast GTI Super Boiler Technology by Dennis Chojnacki, Senior Engineer by Curt Bermel, Business Development Mgr. R&D > November 20, 2008 November 20, 2008 2 November 20, 2008 2 WHO WE ARE Gas Technology Institute >Leading U.S. research, development, and training organization serving the natural gas industry and energy markets ─ An independent, 501c (3) not-for-profit Serving the Energy Industry Since 1941 > Over 1,000 patents > Nearly 500 products commercialized November 20, 2008 3 November 20, 2008 3 Super Boiler Background > U.S. industrial and commercial steam boilers ─ Consume over 6 quads of natural gas per year ─ Wide range of steam uses from process steam to space heating > Installed base of steam boilers ─ Largely over 30 years old

368

Energy Conservation for Boiler Water Systems  

E-Print Network (OSTI)

In the last ten years energy costs have soared. The cost of coal and # 2 fuel oil have gone up by a factor of 3-5. Residual fuel oil cost has increased by approximately ten times. The cost of natural gas has gone up at an even higher rate. This paper reviews methods to conserve energy in industrial boiler water systems. Both mechanical and chemical approaches for energy conservation are discussed. The important aspects of efficient combustion are covered as well as other mechanical factors such as boiler blowdown heat recovery, economizers, air preheaters, and boiler blowdown control. The chemical aspects discussed for energy conservation include fuel additives, boiler internal treatment, and condensate treatments. The emphasis in this paper, for both mechanical and chemical approaches to energy conservation covers three areas: 1) maximizing the use of available Btu's in fuel through more efficient combustion, 2) improving the efficiency of heat transfer, and 3) recovering Btu's that have been previously considered uneconomical.

Beardsley, M. L.

1981-01-01T23:59:59.000Z

369

Water treatment program raises boiler operating efficiency  

Science Conference Proceedings (OSTI)

This report details the boiler water treatment program which played a vital role in changing an aging steam plant into a profitable plant in just three years. Boiler efficiency increased from approximately 70 percent initially to 86 percent today. The first step in this water treatment program involves use of a sodium zeolite water softener that works to remove scale-forming ions from municipal water used in the system. A resin cleaner is also added to prolong the life of resins in the softener. The water is then passed through a new blow-down heat exchanger, which allows preheating from the continuous blow-down from the boiler system. The water gets pumped into a deaerator tank where sulfite treatment is added. The water then passes from feedpumps into the boiler system.

Not Available

1984-03-01T23:59:59.000Z

370

Boiler scale prevention employing an organic chelant  

DOE Patents (OSTI)

An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

Wallace, Steven L. (Lake Jackson, TX); Griffin, Jr., Freddie (Missouri City, TX); Tvedt, Jr., Thorwald J. (Angleton, TX)

1984-01-01T23:59:59.000Z

371

Metallurgical Guidebook for Fossil Power Plant Boilers  

Science Conference Proceedings (OSTI)

A wide range of steels has been used to manufacture boilers and associated piping components for fossil power plants. Detailed information on the various alloys and component design considerations is contained in applicable specifications and standards, but utility personnel often need to access basic metallurgical information to support decision making for various projects. This guidebook, developed to meet this need, provides information on all of the most common boiler and piping materials.

2008-03-25T23:59:59.000Z

372

Industrial Boiler Optimization Utilizing CO Control  

E-Print Network (OSTI)

Escalating energy costs have caused industry to search the technical section for the current state-of-the-art in combustion and control technology for power generation. Long a forgotten area in many industrial facilities, today the steam generating complex is the focus of many corporate and plant managers. This paper discusses the approach of a large chemical company that is effectively utilizing a direct digital control (DOC) system coupled with the measurement of carbon monoxide to optimize boiler combustion and generate steam in the most cost effective manner. Significant reductions in the amount of excess air have resulted from the use of CO as a control parameter. Previously, combustion effectiveness was determined by the more typical 02 measurement. For reasons of boiler leakage and gas stratification, this control technique was not suitable when operating close to stoichiometry. The use of DOC type control in our multiple boiler installation has also enabled the intelligent allocation of boiler capacity by evaluating steam demand versus incremental boiler steam cost. The system selectively increases or decreases boiler loads within specified constraints to provide the lowest overall steam production cost while continuing to meet the steam demand.

Ruoff, C. W.; Reiter, R. E.

1980-01-01T23:59:59.000Z

373

Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers  

E-Print Network (OSTI)

1 FURNACE AND BOILER TECHNOLOGY19 Furnace and Boiler Lifetimes Used in the LCC Analysis (PBP RESULTS FOR GAS BOILERS USING ALTERNATIVE INSTALLATION

Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

2004-01-01T23:59:59.000Z

374

Achieving New Source Performance Standards (NSPS) Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion  

NLE Websites -- All DOE Office Websites (Extended Search)

Improvement Improvement Initiative (PPII) CONTACTS Brad Tomer Director Office of Major Demonstrations National Energy Technology Laboratory 3610 Collins Ferry Road P.O. Box 880 Morgantown, WV 26507-0880 304-285-4692 brad.tomer@netl.doe.gov PARTNER Sunflower Electric Power Corporation Garden City, KS Sunflower's 360 MWe Wall-fired Holcomb Station Achieving new Source PerformAnce StAndArdS (nSPS) through integrAtion of Low-no X BurnerS with An oPtimizAtion PLAn for BoiLer comBuStion (comPLeted) A unique combination of high-tech combustion modifications and sophisticated control systems was planned to be tested on a coal-fired boiler at Sunflower Electric's Holcomb Power Station in Finney County, Kansas, to demonstrate how new technology can reduce air emissions and save costs for ratepayers. However, due to larger than anticipated costs

375

Fire Protection Program: Related Sites  

NLE Websites -- All DOE Office Websites (Extended Search)

Office of Science Brookhaven National Laboratory Hanford Fire Department CPSC OSHA NRC EPA FEMA National Fire Academy Fire Protection Association Australia National Fire...

376

Fossil fuel-fired peak heating for geothermal greenhouses  

SciTech Connect

This report examines the capital and operating costs for fossil fuel-fired peak heating systems in geothermally (direct use) heated greenhouses. Issues covered include equipment capital costs, fuel requirements, maintenance and operating costs, system control and integration into conventional hot water greenhouse heating systems. Annual costs per square foot of greenhouse floor area are developed for three climates: Helena, MT; Klamath Falls, OR and San Bernardino, CA, for both boiler and individual unit heater peaking systems. In most applications, peaking systems sized for 60% of the peak load are able to satisfy over 95% of the annual heating requirements and cost less than $0.15 per square foot per year to operate. The propane-fired boiler system has the least cost of operation in all but Helena, MT climate.

Rafferty, K.

1996-12-01T23:59:59.000Z

377

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... The introduction of an intermediate boiler as a third component can linearize this relationship and, theoretically, increase the cycle COP when heat ...

378

Fire suppressing apparatus. [sodium fires  

DOE Patents (OSTI)

Apparatus for smothering a liquid sodium fire comprises a pan, a perforated cover on the pan, and tubed depending from the cover and providing communication between the interior of the pan and the ambient atmosphere through the perforations in the cover. Liquid caught in the pan rises above the lower ends of the tubes and thus serves as a barrier which limits the amount of air entering the pan.

Buttrey, K.E.

1980-12-19T23:59:59.000Z

379

Split stream boilers for high-temperature/high-pressure topping steam turbine combined cycles  

SciTech Connect

Research and development work on high-temperature and high-pressure (up to 1,500 F TIT and 4,500 psia) topping steam turbines and associated steam generators for steam power plants as well as combined cycle plants is being carried forward by DOE, EPRI, and independent companies. Aeroderivative gas turbines and heavy-duty gas turbines both will require exhaust gas supplementary firing to achieve high throttle temperatures. This paper presents an analysis and examples of a split stream boiler arrangement for high-temperature and high-pressure topping steam turbine combined cycles. A portion of the gas turbine exhaust flow is run in parallel with a conventional heat recovery steam generator (HRSG). This side stream is supplementary fired opposed to the current practice of full exhaust flow firing. Chemical fuel gas recuperation can be incorporated in the side stream as an option. A significant combined cycle efficiency gain of 2 to 4 percentage points can be realized using this split stream approach. Calculations and graphs show how the DOE goal of 60 percent combined cycle efficiency burning natural gas fuel can be exceeded. The boiler concept is equally applicable to the integrated coal gas fuel combined cycle (IGCC).

Rice, I.G. [Rice (I.G.), Spring, TX (United States)

1997-04-01T23:59:59.000Z

380

Executive roundtable on coal-fired generation  

Science Conference Proceedings (OSTI)

Power Engineering magazine invited six industry executives from the coal-fired sector to discuss issues affecting current and future prospects of coal-fired generation. The executives are Tim Curran, head of Alstom Power for the USA and Senior Vice President and General Manager of Boilers North America; Ray Kowalik, President and General Manager of Burns and McDonnell Energy Group; Jeff Holmstead, head of Environmental Strategies for the Bracewell Giuliani law firm; Jim Mackey, Vice President, Fluor Power Group's Solid Fuel business line; Tom Shelby, President Kiewit Power Inc., and David Wilks, President of Energy Supply for Excel Energy Group. Steve Blankinship, the magazine's Associate Editor, was the moderator. 6 photos.

NONE

2009-09-15T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


381

Cyclone Boiler Field Testing of Advanced Layered NOx Control Technology in Sioux Unit 1  

SciTech Connect

A four week testing program was completed during this project to assess the ability of the combination of deep staging, Rich Reagent Injection (RRI), and Selective Non-Catalytic Reduction (SNCR) to reduce NOx emissions below 0.15 lb/MBtu in a cyclone fired boiler. The host site for the tests was AmerenUE's Sioux Unit 1, a 500 MW cyclone fired boiler located near St. Louis, MO. Reaction Engineering International (REI) led the project team including AmerenUE, FuelTech Inc., and the Electric Power Research Institute (EPRI). This layered approach to NOx reduction is termed the Advanced Layered Technology Approach (ALTA). Installed RRI and SNCR port locations were guided by computational fluid dynamics (CFD) based modeling conducted by REI. During the parametric testing, NOx emissions of 0.12 lb/MBtu were achieved consistently from overfire air (OFA)-only baseline NOx emissions of 0.25 lb/MBtu or less, when firing the typical 80/20 fuel blend of Powder River Basin (PRB) and Illinois No.6 coals. From OFA-only baseline levels of 0.20 lb/MBtu, NOx emissions of 0.12 lb/MBtu were also achieved, but at significantly reduced urea flow rates. Under the deeply staged conditions that were tested, RRI performance was observed to degrade as higher blends of Illinois No.6 were used. NOx emissions achieved with ALTA while firing a 60/40 blend were approximately 0.15 lb/MBtu. NOx emissions while firing 100% Illinois No.6 were approximately 0.165 lb/MBtu. Based on the performance results of these tests, economics analyses of the application of ALTA to a nominal 500 MW cyclone unit show that the levelized cost to achieve 0.15 lb/MBtu is well below 75% of the cost of a state of the art SCR.

Marc A. Cremer; Bradley R. Adams

2006-06-30T23:59:59.000Z

382

Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion  

NLE Websites -- All DOE Office Websites (Extended Search)

FEMP Technology FEMP Technology Brief: Boiler Combustion Control and Monitoring System to someone by E-mail Share Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Facebook Tweet about Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Twitter Bookmark Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Google Bookmark Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Delicious Rank Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Digg Find More places to share Federal Energy Management Program: FEMP

383

Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler  

Science Conference Proceedings (OSTI)

The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar.

Andrew Seltzer

2006-05-01T23:59:59.000Z

384

The reapplication of energetic materials as boiler fuels  

SciTech Connect

Decommissioning of weapons stockpiles, off-specification production, and upgrading of weapons systems results in a large amount of energetic materials (EM) such as rocket propellant and primary explosives that need to be recycled or disposed of each year. Presently, large quantities of EM are disposed of in a process known as open-burn/open-detonation (OB/OD), which not only wastes their energy content, but may release large quantities of hazardous material into the environment. Here the authors investigate the combustion properties of several types of EM to determine the feasibility of reapplication of these materials as boiler fuels, a process that could salvage the energy content of the EM as well as mitigate any potential adverse environmental impact. Reapplication requires pretreatment of the fuels to make them safe to handle and to feed. Double-base nitrocellulose and nitroglycerin, trinitrotoluene (TNT), nitroguanidine, and a rocket propellant binder primarily composed of polybutidiene impregnated with aluminum flakes have been burned in a 100-kW downfired flow reactor. Most of these fuels have high levels of fuel-bound nitrogen, much of it bound in the form of nitrate groups, resulting in high NO{sub x} emissions during combustion. The authors have measured fuel-bound nitrate conversion efficiencies to NO{sub x} of up to 80%, suggesting that the nitrate groups do not follow the typical path of fuel nitrogen through HCN leading to NO{sub x}, but rather form NO{sub x} directly. They show that staged combustion is effective in reducing NO{sub x} concentrations in the postcombustion gases by nearly a factor of 3. In the rocket binder, measured aluminum particle temperatures in excess of 1700{degrees}C create high levels of thermal NO{sub x}, and also generate concern that molten aluminum particles could potentially damage boiler equipment. Judicious selection of the firing method is thus required for aluminum-containing materials.

Buckley, S.G.; Sclippa, G.C.; Ross, J.R. [and others

1997-02-01T23:59:59.000Z

385

Boiler MACT Technical Assistance (Fact Sheet)  

Science Conference Proceedings (OSTI)

Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

Not Available

2012-03-01T23:59:59.000Z

386

Prediction of power output of a coal-fired power plant by artificial neural network  

Science Conference Proceedings (OSTI)

Accurate modeling of thermal power plant is very useful as well as difficult. Conventional simulation programs based on heat and mass balances represent plant processes with mathematical equations. These are good for understanding the processes but usually ... Keywords: ANN model, Coal-fired boiler, Extrapolation, Interpolation, Real plant data, Steam turbine

J. Smrekar; D. Pandit; M. Fast; M. Assadi; Sudipta De

2010-07-01T23:59:59.000Z

387

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... coal. Analysis of Fire Reports on File in the Massachusetts State Fire Marshal's Office Relating to Wood and Coal Heating Equipment. ...

388

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Crude Oil Full Scale Pool Fire Experiment in Tomakomai in 1998. Crude Oil Full Scale Pool Fire Experiment in Tomakomai in 1998. ...

389

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Evaluation of Fire Models for Nuclear Power Plant Applications: Cable Tray Fires. ... ASME Journal of Solar Energy Engineering, Special Issue: Solar ...

390

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... oxygen consumption. Energy Balance in a Large Compartment Fire. Fire Safety Journal, Vol. 43, No. 3, 180-188, April 2008. ...

391

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Notarianni, KA; McGrattan, KB; Comparison of Fire Sprinkler Piping Materials: Steel ... Chapter 4; Section 5; NFPA HFPE-02;SFPE Handbook of Fire ...

392

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Kawada, G. Fire Dynamics Simulator: User's Manual. ... 2; NFPA FPH2008;Fire Protection Handbook, 20th Edition ... Flow of Alternative Agents in Piping. ...

393

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... disasters; fire safety; fire investigations; terrorists; terrorism ... collected to document the event and as ... include first-person interviews conducted as part ...

394

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... plant operators and the NRC to use fire modeling and fire risk information, along with prescriptive requirements, to ensure that nuclear power plants ...

395

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Use of Fire Models in Risk Analysis for Nuclear Power Plants. ... Project to Evaluate Fire Models for Nuclear Power Plant Applications: Summary of 5th ...

396

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... nuclear power plants; verification; validation; fire models; fire protection engineering ... in support of day-to-day nuclear power plant (NPP) applications ...

397

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... rate; ignition; liquid spills; nuclear power plants; pool fires; small scale fire tests; trash; wood Abstract: A major risk to a nuclear power plant is the ...

398

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Blevins, LG; Investigation of Oil and Gas Well Fires ... KB; Bouldin, C. Simulation of Oil Tank Fires ... Baum, HR; Rehm, RG; Smoke Production From Large ...

399

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... well as relevant reviewed manufacturer information. ... on the post-collision vehicle fire problem ... previous suppression research in vehicles, recent fire ...

400

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Investigation of Oil and Gas Well Fires and Flares. Final Report. Investigation of Oil and Gas Well Fires and Flares. Final Report. ...

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


401

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Passive fire protection needs to be evaluated for its ability to contain a fire ... For instance, a hospital may be a safe housing shelter for able-bodied ...

402

Building and Fire Publications  

Science Conference Proceedings (OSTI)

... Concurrent Flame Spread in Fires: State of the ... of the Waldbaum Fire, Brooklyn, New York, August 3 ... Width Produced by Ejected Propane Gas Fuel ...

403

Oxygen-Fired CO{sub 2} Recycle for Application to Direct CO{sub 2} Capture form Coal-Fired Power Plants  

SciTech Connect

The Southern Research/Southern Company 1 MWth Pilot-Scale Coal-Fired Test Facility was successfully retrofit to fire in either the traditional air-fired mode or with 100% oxygen and recycled flue gas, with a fully integrated feedback and control system, including oxygen and recycled flue gas modulation during startup, transfer, and shutdown, safety and operational interlocks, and data acquisition. A MAXON Staged Oxygen Burner for Oxy-Coal Applications produced a stable flame over a significant range of firing turn-down, staging, and while firing five different U.S. coal types. The MAXON burner design produces lower flame temperatures than for air firing, which will enable (A) Safe operation, (B) Reduction of recycle flow without concern about furnace flame temperatures, and (C) May likely be affective at reducing slagging and fouling in the boiler and super heater at full-scale Power Plants. A CFD model of the Oxy-fired Combustion Research Facility (OCRF) was used to predict the flame geometry and temperatures in the OCRF and make a comparison with the air-fired case. The model predictions were consistent with the experimental data in showing that the MAXON burner fired with oxygen produced lower flame temperatures than the air-fired burner while firing with air.

Thomas Gale

2010-09-26T23:59:59.000Z

404

Direct contact, binary fluid geothermal boiler  

DOE Patents (OSTI)

Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

Rapier, Pascal M. (Richmond, CA)

1982-01-01T23:59:59.000Z

405

Direct contact, binary fluid geothermal boiler  

DOE Patents (OSTI)

Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carryover through the turbine causing corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

Rapier, P.M.

1979-12-27T23:59:59.000Z

406

Heat Recovery Boilers for Process Applications  

E-Print Network (OSTI)

Heat recovery boilers are widely used in process plants for recovering energy from various waste gas streams, either from the consideration of process or of economy. Sulfuric, as well as nitric, acid plant heat recovery boilers are examples of the use of heat recovery due primarily to process considerations. On the other hand, cost and payback are main considerations in the case of gas turbine and incineration plants, where large quantities of gases are exhausted at temperatures varying from 800F to 1800F. This gas, when recovered, can result in a large energy savings and steam production. This paper attempts to outline some of the engineering considerations in the design of heat recovery boilers for turbine exhaust applications (combined cycle, cogeneration mode), incineration plants (solid waste, fume) and chemical plants (reformer, sulfuric acid, nitric acid).

Ganapathy, V.; Rentz, J.; Flanagan, D.

1985-05-01T23:59:59.000Z

407

Assessment of black liquor recovery boilers  

DOE Green Energy (OSTI)

In the paper making industry, pulpwood chips are digested and cooked to provide the pulp going to the refining and paper mills. Black liquor residue, containing the dissolved lignin binder from the chips, with a concentration of 12 to 16% solids, is further concentrated to 62 to 65% solids and mixed with salt cake, Sodium Sulfate (Na/sub 2/SO/sub 4/). The resulting concentrate of black liquor serves both as a fuel for generating steam in the boiler and also as the mother liquid from which other process liquors are recovered and recycled. Because the black liquor fuel contains high alkali concentrations, 18.3% sodium, 3.6% sulfur, an amount typical of midwestern bituminous coal, and measurable amounts of silica, iron oxides and other species, the black liquor boiler experience was reviewed for application to MHD boiler technology.

Not Available

1979-05-01T23:59:59.000Z

408

Circulating Fluidized Bed Combustion Boiler Project  

E-Print Network (OSTI)

The project to build a PYROFLOW circulating fluidized bed combustion (FBC) boiler at the BFGoodrich Chemical Plant at Henry, Illinois, is described. This project is being partially funded by Illinois to demonstrate the feasibility of utilizing high-sulfur Illinois coal. Design production is 125,000 pounds per hour of 400 psig saturated steam. An Illinois EPA construction permit has been received, engineering design is under way, major equipment is on order, ground breaking occurred in January 1984 and planned commissioning date is late 1985. This paper describes the planned installation and the factors and analyses used to evaluate the technology and justify the project. Design of the project is summarized, including the boiler performance requirements, the PYROFLOW boiler, the coal, limestone and residue handling systems and the pollutant emission limitations.

Farbstein, S. B.; Moreland, T.

1984-01-01T23:59:59.000Z

409

Modeling Energy Consumption of Residential Furnaces and Boilers...  

NLE Websites -- All DOE Office Websites (Extended Search)

Energy Consumption of Residential Furnaces and Boilers in U.S. homes Title Modeling Energy Consumption of Residential Furnaces and Boilers in U.S. homes Publication Type Report...

410

Energy Savings Calculator for Commercial Boilers: Closed Loop...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

purchase? unit(s) Performance Factors Existing What is the capacity of the existing boiler? MBtuhr* What is the thermal efficiency of the existing boiler? % Et New What is the...

411

Oregon Hospital Heats Up with a Biomass Boiler | Department of...  

NLE Websites -- All DOE Office Websites (Extended Search)

Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler December 27, 2012 - 4:30pm Addthis Using money from the Recovery Act, Blue Mountain...

412

Boiler Blowdown Heat Recovery Project Reduces Steam System Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

produced. Much of this heat can be recovered by routing the blown down liquid through a heat exchanger that preheats the boiler's makeup water. A boiler blowdown heat recovery...

413

Biomass Boiler to Heat Oregon School | Department of Energy  

NLE Websites -- All DOE Office Websites (Extended Search)

Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia...

414

Descriptions of Past Research: Boiler Life and Availability Improvement Program  

Science Conference Proceedings (OSTI)

Descriptions of Past Research: Boiler Life and Availability Improvement Program contains summaries of many past Electric Power Research Institute (EPRI) Boiler Life and Availability Improvement Program research and development (R&D) efforts.

2011-09-30T23:59:59.000Z

415

Stone Fire  

NLE Websites -- All DOE Office Websites (Extended Search)

Effect of Change in Cookstove Types on Visibility - Case Study of the Berkeley-Darfur Stove and Three- Stone Fire Extended Abstract #1 Yungang Wang, Ashok J. Gadgil, Thomas W. Kirchstetter Environmental Energy Technologies Division Indoor Environment Group Lawrence Berkeley National Laboratory Berkeley, CA September 2012 This publication was made possible by grant number 500-99-013 from the California Energy Commission (CEC). This work was also supported by the Assistant Secretary for Energy Efficiency and Renewable Energy, Building Technologies Program of the U.S. Department of Energy under contract DE- AC02- 05CH11231. LBNL-6291E LBNL-6291E Disclaimer This document was prepared as an account of work sponsored by the United States

416

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

The feasibility and initial development of an integrated, deterministic model of the various processes governing deposition in fossil boilers was assessed in the Electric Power Research Institute (EPRI) reports Boiler Water Deposition Model for Fossil Fuel Plants, Part 1: Feasibility Study (1004931), published in 2004; Boiler Water Deposition Model for Fossil Fuel Plants, Part 2: Initial Deterministic Model Development and Deposit Characterization (1012207) published in 2007; and Boiler Water Deposition ...

2009-03-12T23:59:59.000Z

417

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

The feasibility and initial development of an integrated, deterministic model of the various processes governing deposition in fossil boilers was assessed in the following Electric Power Research Institute (EPRI) reports: 1004931, Boiler Water Deposition Model: Part 1: Feasibility Study, published in 2004; 1012207, Boiler Water Deposition Model for Fossil Fuel Plants, Part 2: Initial Deterministic Model Development and Deposit Characterization, published in 2007; 1014128, Boiler Water Deposition Model fo...

2010-01-27T23:59:59.000Z

418

Best Practices: The Engineering Approach For Industrial Boilers  

E-Print Network (OSTI)

A plant's boilers represent a large capital investment, as well as a crucial portion of overall plant operations, regardless of the industry our customers are in. It is important to have systems and procedures in place to protect this investment, as well as plant profitability. Boiler Best Practices represent The Engineering Approach for Boilers-a way to examine mechanical, operational and chemical aspects of the systems (pretreatment through condensate) to ensure reliable boiler operations with no surprises.

Blake, N. R.

2001-05-01T23:59:59.000Z

419

TA-2 Water Boiler Reactor Decommissioning Project  

Science Conference Proceedings (OSTI)

This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

Durbin, M.E. (ed.); Montoya, G.M.

1991-06-01T23:59:59.000Z

420

Multifunctional robot to maintain boiler water-cooling tubes  

Science Conference Proceedings (OSTI)

A robot has been developed to maintain boiler water-cooling tubes. This robot has a double tracked moving mechanism, an ash cleaning device, a slag purging device, a tubes' thickness measurement device, a marking device, and a control system. This robot ... Keywords: Boiler maintenance, Boiler water-cooling tube, Climbing robot, Mobile robot

Xueshan Gao; Dianguo Xu; Yan Wang; Huanhuan Pan; Weimin Shen

2009-10-01T23:59:59.000Z

Note: This page contains sample records for the topic "firing boiler spreader" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


421

Materials for Advanced Ultra-Supercritical Steam Boilers  

E-Print Network (OSTI)

Materials for Advanced Ultra-Supercritical Steam Boilers Mike Santella ORNL 25th Annual Conference ­ For Profit Cost Sharing Consortium #12;2 26-May-2010 Materials for Advanced Ultra-Supercritical Steam Boilers Estimated Total Amount of Tubing for a Generic A-USC Boiler Images courtesy of The Babcock & Wilcox Company

422

Density-Enthalpy Phase Diagram 0D Boiler Simulation  

E-Print Network (OSTI)

Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Finite Transitions #12;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Goal

Vuik, Kees

423

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??  

E-Print Network (OSTI)

Using HYTECH to Synthesize Control Parameters for a Steam