Sample records for fabricated metal products

  1. Fabrication of metallic glass structures

    DOE Patents [OSTI]

    Cline, C.F.

    1983-10-20T23:59:59.000Z

    Amorphous metal powders or ribbons are fabricated into solid shapes of appreciable thickness by the application of compaction energy. The temperature regime wherein the amorphous metal deforms by viscous flow is measured. The metal powders or ribbons are compacted within the temperature regime.

  2. Fabrication of metallic microstructures by micromolding nanoparticles

    DOE Patents [OSTI]

    Morales, Alfredo M. (Livermore, CA); Winter, Michael R. (Goleta, CA); Domeier, Linda A. (Danville, CA); Allan, Shawn M. (Henrietta, NY); Skala, Dawn M. (Fremont, CA)

    2002-01-01T23:59:59.000Z

    A method is provided for fabricating metallic microstructures, i.e., microcomponents of micron or submicron dimensions. A molding composition is prepared containing an optional binder and nanometer size (1 to 1000 nm in diameter) metallic particles. A mold, such as a lithographically patterned mold, preferably a LIGA or a negative photoresist mold, is filled with the molding composition and compressed. The resulting microstructures are then removed from the mold and the resulting metallic microstructures so provided are then sintered.

  3. Production of magnesium metal

    DOE Patents [OSTI]

    Blencoe, James G. (Harriman, TN) [Harriman, TN; Anovitz, Lawrence M. (Knoxville, TN) [Knoxville, TN; Palmer, Donald A. (Oliver Springs, TN) [Oliver Springs, TN; Beard, James S. (Martinsville, VA) [Martinsville, VA

    2010-02-23T23:59:59.000Z

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention further relates to a process for production of magnesium metal or a magnesium compound where an external source of carbon dioxide is not used in any of the reactions of the process. The invention also relates to the magnesium metal produced by the processes described herein.

  4. THE PULTRUSION TECHNOLOGY FOR THE PRODUCTION OF FABRIC-CEMENT

    E-Print Network [OSTI]

    Mobasher, Barzin

    THE PULTRUSION TECHNOLOGY FOR THE PRODUCTION OF FABRIC-CEMENT COMPOSITES Alva Peled Structural Engineering, Arizona State University, USA #12;Advantages of Fabrics in Cement Composites 0 300 600 900 0 2 4 6 8 Deflection, mm FlexuralLoad,N Fabrics Continuous Fibers Cement Matrix #12;Fabrics

  5. Cost-Effective Fabrication Routes for the Production of Quantum...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Production of Quantum Well Type Structures and Recovery of Waste Heat from Heavy Duty Trucks Cost-Effective Fabrication Routes for the Production of Quantum Well Type Structures...

  6. Fabricated Metals (2010 MECS) | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville Power AdministrationField8,Dist. Category UC-lFederalFY 2008 FOIAFabricated Metals (2010 MECS)

  7. Tubular hydrogen permeable metal foil membrane and method of fabrication

    DOE Patents [OSTI]

    Paglieri, Stephen N.; Birdsell, Stephen A.; Barbero, Robert S.; Snow, Ronny C.; Smith, Frank M.

    2006-04-04T23:59:59.000Z

    A tubular hydrogen permeable metal membrane and fabrication process comprises obtaining a metal alloy foil having two surfaces, coating the surfaces with a metal or metal alloy catalytic layer to produce a hydrogen permeable metal membrane, sizing the membrane into a sheet with two long edges, wrapping the membrane around an elongated expandable rod with the two long edges aligned and overlapping to facilitate welding of the two together, placing the foil wrapped rod into a surrounding fixture housing with the two aligned and overlapping foil edges accessible through an elongated aperture in the surrounding fixture housing, expanding the elongated expandable rod within the surrounding fixture housing to tighten the foil about the expanded rod, welding the two long overlapping foil edges to one another generating a tubular membrane, and removing the tubular membrane from within the surrounding fixture housing and the expandable rod from with the tubular membrane.

  8. Method of fabricating a homogeneous wire of inter-metallic alloy

    DOE Patents [OSTI]

    Ohriner, Evan Keith (Knoxville, TN); Blue, Craig Alan (Knoxville, TN)

    2001-01-01T23:59:59.000Z

    A method for fabricating a homogeneous wire of inter-metallic alloy comprising the steps of providing a base-metal wire bundle comprising a metal, an alloy or a combination thereof; working the wire bundle through at least one die to obtain a desired dimension and to form a precursor wire; and, controllably heating the precursor wire such that a portion of the wire will become liquid while simultaneously maintaining its desired shape, whereby substantial homogenization of the wire occurs in the liquid state and additional homogenization occurs in the solid state resulting in a homogenous alloy product.

  9. Fabrication and characterization of metal-semiconductor-metal nanorod using template synthesis

    SciTech Connect (OSTI)

    Kim, Kyohyeok; Kwon, Namyong; Hong, Junki; Chung, Ilsub [Sungkyunkwan University Advanced Institute of Nanotechnology, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Sungkyunkwan University Advanced Institute of Nanotechnology and Information and Communication Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of)

    2009-07-15T23:59:59.000Z

    The authors attempted to fabricate and characterize one dimensional metal-semiconductor-metal (MSM) nanorod using a template. Cadmium selenide (CdSe) and polypyrrole (Ppy) were chosen as n-type and p-type semiconductor materials, respectively, whereas Au was chosen as a metal electrode. The fabrication of the nanorod was achieved by ''template synthesis'' method using polycarbonate membrane. The structure of the fabricated nanorod was analyzed using scanning electron microscopy and energy dispersive spectroscopy. In addition, the electrical properties of MSM nanorods were characterized using scanning probe microscopy (Seiko Instruments, SPA 300 HV) by probing with a conductive cantilever. I-V characteristics as a function of the temperature give the activation energy, as well as the barrier height of a metal-semiconductor contact, which is useful to understand the conduction mechanism of MSM nanorods.

  10. Production of magnesium metal

    DOE Patents [OSTI]

    Blencoe, James G. (Harriman, TN); Anovitz, Lawrence M. (Knoxville, TN); Palmer, Donald A. (Oliver Springs, TN); Beard, James S. (Martinsville, VA)

    2012-04-10T23:59:59.000Z

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention also relates to the magnesium metal produced by the processes described herein.

  11. Fabrication of high aspect ratio silicon nanostructure arrays by metal-assisted etching

    E-Print Network [OSTI]

    Chang, Shih-wei, Ph.D. Massachusetts Institute of Technology

    2010-01-01T23:59:59.000Z

    The goal of this research was to explore and understand the mechanisms involved in the fabrication of silicon nanostructures using metal-assisted etching. We developed a method utilizing metal-assisted etching in conjunction ...

  12. Integrating digital design and fabrication and craft production

    E-Print Network [OSTI]

    Kamath, Ayodh Vasant

    2009-01-01T23:59:59.000Z

    This thesis examines if methods of manual craft production can be utilised to overcome the indeterminacies of physical materials and processes that hinder Digital Design and Fabrication (DDF). Indeterminacies in physical ...

  13. Metals Production Requirements for Rapid Photovoltaics Deployment

    E-Print Network [OSTI]

    Kavlak, Goksin; Jaffe, Robert L; Trancik, Jessika E

    2015-01-01T23:59:59.000Z

    If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. In this paper, we quantify the effect of PV deployment levels on the scale of metals production. For example, we find that if cadmium telluride {copper indium gallium diselenide} PV accounts for more than 3% {10%} of electricity generation by 2030, the required growth rates for the production of indium and tellurium would exceed historically-observed production growth rates for a large set of metals. In contrast, even if crystalline silicon PV supplies all electricity in 2030, the required silicon production growth rate would fall within the historical range. More generally, this paper highlights possible constraints to the rate of scaling up metals production for some PV technologies, and outlines an approach to assessing projected metals growth requirements against an ensemble of past growth rates from across the metals production sector. The framework developed in this paper may be...

  14. Fabrication of amorphous metal matrix composites by severe plastic deformation

    E-Print Network [OSTI]

    Mathaudhu, Suveen Nigel

    2006-10-30T23:59:59.000Z

    by equal channel angular extrusion (ECAE) for consolidation of bulk amorphous metals (BAM) and amorphous metal matrix composites (AMMC) is investigated in this dissertation. The objectives of this research are a) to better understand processing parameters...

  15. MICROSCALE THREE-DIMENSIONAL HEMISPHERICAL SHELL RESONATORS FABRICATED FROM METALLIC GLASS

    E-Print Network [OSTI]

    M'Closkey, Robert T.

    MICROSCALE THREE-DIMENSIONAL HEMISPHERICAL SHELL RESONATORS FABRICATED FROM METALLIC GLASS M. Kanik.S. Abstract-- A novel use of bulk metallic glasses in microresonator applications is reported and a method scale glass blowmolding using quartz [2] and Pyrex [3], as well as the isotropic etching of silicon

  16. Cosmic metal production and the mean metallicity of the Universe

    E-Print Network [OSTI]

    F. Calura; F. Matteucci

    2004-03-08T23:59:59.000Z

    By means of detailed chemo-photometric models for elliptical, spiral and irregular galaxies, we evaluate the cosmic history of the production of chemical elements as well as the metal mass density of the present-day universe. We then calculate the mean metal abundances for galaxies of different morphological types, along with the average metallicity of galactic matter in the universe (stars, gas and intergalactic medium). For the average metallicity of galaxies in the local universe, we find Z_gal= 0.0175, i.e. close to the solar value. We find the main metal production in spheroids (ellipticals and bulges) to occur at very early times, implying an early peak in the metal production and a subsequent decrease. On the other hand, the metal production in spirals and irregulars is always increasing with time. We perform a self-consistent census of the baryons and metals in the local universe finding that, while the vast majority of the baryons lies outside galaxies in the inter-galactic medium (IGM), 52 % of the metals (with the exception of the Fe-peak elements) is locked up in stars and in the interstellar medium. We estimate indirectly the amount of baryons which resides in the IGM and we derive its mean Fe abundance, finding a value of X_Fe,IGM=0.05 X_Fe,sun. We believe that this estimate is uncertain by a factor of 2, owing to the normalization of the local luminosity function. This means that the Fe abundance of 0.3 solar inferred from X-ray observations of the hot intra-cluster medium (ICM) is higher than the average Fe abundance of the inter-galactic gas in the field.

  17. Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Ramsey, Philip B. (Livermore, CA); Juntz, Robert S. (Hayward, CA)

    1995-01-01T23:59:59.000Z

    An improved method for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite's high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding.

  18. Fabrication of amorphous metal matrix composites by severe plastic deformation 

    E-Print Network [OSTI]

    Mathaudhu, Suveen Nigel

    2006-10-30T23:59:59.000Z

    Bulk metallic glasses (BMGs) have displayed impressive mechanical properties, but the use and dimensions of material have been limited due to critical cooling rate requirements and low ductility. The application of severe plastic deformation...

  19. Low resistance barrier layer for isolating, adhering, and passivating copper metal in semiconductor fabrication

    DOE Patents [OSTI]

    Weihs, Timothy P. (Baltimore, MD); Barbee, Jr., Troy W. (Palto Alto, CA)

    2002-01-01T23:59:59.000Z

    Cubic or metastable cubic refractory metal carbides act as barrier layers to isolate, adhere, and passivate copper in semiconductor fabrication. One or more barrier layers of the metal carbide are deposited in conjunction with copper metallizations to form a multilayer characterized by a cubic crystal structure with a strong (100) texture. Suitable barrier layer materials include refractory transition metal carbides such as vanadium carbide (VC), niobium carbide (NbC), tantalum carbide (TaC), chromium carbide (Cr.sub.3 C.sub.2), tungsten carbide (WC), and molybdenum carbide (MoC).

  20. Hydrogen Production From Metal-Water Reactions

    E-Print Network [OSTI]

    Barthelat, Francois

    Hydrogen Production From Metal-Water Reactions Why Hydrogen Production? Hydrogen is a critical. Current methods of hydrogen storage in automobiles are either too bulky (large storage space for gas phase) or require a high input energy (cooling or pressurization systems for liquid hydrogen), making widespread use

  1. Solid materials for removing metals and fabrication method

    DOE Patents [OSTI]

    Coronado, Paul R.; Reynolds, John G.; Coleman, Sabre J.

    2004-10-19T23:59:59.000Z

    Solid materials have been developed to remove contaminating metals and organic compounds from aqueous media. The contaminants are removed by passing the aqueous phase through the solid materials which can be in molded, granular, or powder form. The solid materials adsorb the metals and the organics leaving a purified aqueous stream. The materials are sol-gel and or sol-gel and granulated activated carbon (GAC) mixtures. The species-specific adsorption occurs through specific chemical modifications of the solids tailored towards the contaminant(s). The contaminated solid materials can then be disposed of or the contaminant can be removed and the solids recycled.

  2. Method for fabricating an ignitable heterogeneous stratified metal structure

    DOE Patents [OSTI]

    Barbee, T.W. Jr.; Weihs, T.

    1996-08-20T23:59:59.000Z

    A multilayer structure has a selectable: (1) propagating reaction front velocity V; (2) reaction initiation temperature attained by application of external energy; and (3) amount of energy delivered by a reaction of alternating unreacted layers of the multilayer structure. Because V is selectable and controllable, a variety of different applications for the multilayer structures are possible, including but not limited to their use as igniters, in joining applications, in fabrication of new materials, as smart materials and in medical applications and devices. The multilayer structure has a period D, and an energy release rate constant K. Two or more alternating unreacted layers are made of different materials and separated by reacted zones. The period D is equal to a sum of the widths of each single alternating reaction layer of a particular material, and also includes a sum of reacted zone widths, t{sub i}, in the period D. The multilayer structure has a selectable propagating reaction front velocity V, where V=K(1/D{sup n}){times}[1-(t{sub i}/D)] and n is about 0.8 to 1.2. 8 figs.

  3. Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets

    DOE Patents [OSTI]

    Makowiecki, D.M.; Ramsey, P.B.; Juntz, R.S.

    1995-07-04T23:59:59.000Z

    An improved method is disclosed for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite`s high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding. 11 figs.

  4. Titanium Metal Powder Production by the Plasma Quench Process

    SciTech Connect (OSTI)

    R. A. Cordes; A. Donaldson

    2000-09-01T23:59:59.000Z

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  5. Process for production of a metal hydride

    DOE Patents [OSTI]

    Allen, Nathan Tait; Butterick, III, Robert; Chin, Arthur Achhing; Millar, Dean Michael; Molzahn, David Craig

    2014-08-12T23:59:59.000Z

    A process for production of a metal hydride compound MH.sub.x, wherein x is one or two and M is an alkali metal, Be or Mg. The process comprises combining a compound of formula (R.sup.1O).sub.xM with aluminum, hydrogen and at least one metal selected from among titanium, zirconium, hafnium, niobium, vanadium, tantalum and iron to produce a compound of formula MH.sub.x. R.sup.1 is phenyl or phenyl substituted by at least one alkyl or alkoxy group. A mole ratio of aluminum to (R.sup.1O).sub.xM is from 0.1:1 to 1:1. The catalyst is present at a level of at least 200 ppm based on weight of aluminum.

  6. Novel electrochemical method of fast and reproducible fabrication of metallic nanoelectrodes

    SciTech Connect (OSTI)

    Silva, E. L., E-mail: elsilva@ua.pt; Silva, R. F.; Oliveira, F. J. [CICECO – Department of Materials and Ceramics Engineering, University of Aveiro, Aveiro (Portugal); Zheludkevich, M. [CICECO – Department of Materials and Ceramics Engineering, University of Aveiro, Aveiro (Portugal); MagIC, Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck Str. 1, 21502 Geesthacht (Germany)

    2014-09-15T23:59:59.000Z

    A novel electrochemical wire etching method of fabrication of ultrasharp nanoelectrodes is reported. Tungsten wires can be sharpened to less than 10 nm tip radius in a reproducible manner in less than 1 min by using controllable hydrodynamic electrolyte flow combined with optimized electrochemical etching parameters. The method relies on the variations of the electric field at the surface of a metal wire, while the electrolyte solution is in motion, rather than on the ionic gradient generated in a static solution.

  7. Layer-by-Layer Fabrication of Oriented Porous Thin Films Based on Porphyrin-Containing Metal-Organic Frameworks

    E-Print Network [OSTI]

    with number of growth cycles. Polarization excitation and fluorescence measurements indicate, Papanikolas et al. have reported on the fabrication and energy migration dynamics of metal for its exploitation for the preparation of molecular devices.19 Example materials include HKUST-1

  8. Production of metal waste forms from spent fuel treatment

    SciTech Connect (OSTI)

    Westphal, B.R.; Keiser, D.D.; Rigg, R.H.; Laug, D.V.

    1995-02-01T23:59:59.000Z

    Treatment of spent nuclear fuel at Argonne National Laboratory consists of a pyroprocessing scheme in which the development of suitable waste forms is being advanced. Of the two waste forms being proposed, metal and mineral, the production of the metal waste form utilizes induction melting to stabilize the waste product. Alloying of metallic nuclear materials by induction melting has long been an Argonne strength and thus, the transition to metallic waste processing seems compatible. A test program is being initiated to coalesce the production of the metal waste forms with current induction melting capabilities.

  9. Case studies in the digital fabrication of open-source consumer electronic products

    E-Print Network [OSTI]

    Mellis, David Adley

    2011-01-01T23:59:59.000Z

    This thesis explores the effects of digital fabrication on the design, production, and customization of consumer electronic devices. It does so through a series of three case studies - a radio, a pair of speakers, and a ...

  10. Safeguards and security concept for the Secure Automated Fabrication (SAF) and Liquid Metal Reactor (LMR) fuel cycle, SAF line technical support

    SciTech Connect (OSTI)

    Schaubert, V.J.; Remley, M.E.; Grantham, L.F.

    1986-02-21T23:59:59.000Z

    This report is a safeguards and security concept system review for the secure automated fabrication (SAF) and national liquid metal reactor (LMR) fuel programs.

  11. Process for improving metal production in steelmaking processes

    DOE Patents [OSTI]

    Pal, U.B.; Gazula, G.K.M.; Hasham, A.

    1996-06-18T23:59:59.000Z

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements. 6 figs.

  12. Process for improving metal production in steelmaking processes

    DOE Patents [OSTI]

    Pal, Uday B. (Malden, MA); Gazula, Gopala K. M. (Somerville, MA); Hasham, Ali (Karachi, PK)

    1996-01-01T23:59:59.000Z

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

  13. Metal salen catalyzed production of polytrimethylene carbonate

    E-Print Network [OSTI]

    Ganguly, Poulomi

    2009-06-02T23:59:59.000Z

    of Lewis acidic metal salen complexes (Al & Sn), as catalysts for this process. This was followed by the utilization of metal salen complexes of biometals as catalysts for the synthesis of these biodegradable polymers, as well as for the copolymerization...

  14. Micromilling of Metal Alloys with Focused Ion Beam-Fabricated Tools

    SciTech Connect (OSTI)

    ADAMS,DAVID P.; VASILE,M.J.; BENAVIDES,GILBERT L.; CAMPBELL,ANN N.

    1999-11-05T23:59:59.000Z

    This work combines focused ion beam sputtering and ultra-precision machining as a first step in fabricating microstructure in metals and alloys. Specifically, {approx}25{micro}m diameter micro-end mills are made from cobalt M42 high-speed steel and C2 micrograin tungsten carbide tool blanks by ion beam sputtering. A 20 keV focused gallium beam defines tool cutting edges having radii of curvature < 0.1{micro}m. Micro-end mills having 2, 4 and 5 cutting edges successfully machine small trenches in 6061-T4 aluminum, brass, 4340 steel and polymethyl methacrylate. Machined trench widths are approximately equal to the tool diameters and surface roughnesses (rms) are {approx}150 nm or less. Microtools are robust and operate for more than 6 hours without fracture. Results from ultra-precision machining aluminum at feed rates as high as 50 mm/minute are included.

  15. Selective Electroless and Electrolytic Deposition of Metal for Applications in Microfluidics: Fabrication of a Microthermocouple

    SciTech Connect (OSTI)

    Allen, Peter B.; Rodriguez, Indalesio; Kuyper, Christopher L.; Lorenz, Robert M.; Spicar-Mihalic, Paolo; Kuo, Jason S.; Chiu, Daniel T.

    2003-04-01T23:59:59.000Z

    This paper describes a general strategy for the fabrication of a microthermocouple based on the spatially defined electroless deposition of metal, followed by annealing and electroplating. We present scanning electron microscopy and atomic force microscopy characterizations of the deposition and annealing process, as well as the performance of the microfabricated Ni-Ag thermocouple. The temperature-voltage curve for this Ni-Ag microthermocouple is linear over the range 0-50 C with a slope of 61.9 C mV{sup -1}. The sensitivity of our temperature measurement, which is limited by the uncertainty of our calibration curve, is {approx}1 C. The optimum figure of merit (Z{sub opt}) is 1.0 x 10{sup -5} for this type of Ag-Ni thermocouple. We have fabricated microthermocouples ranging in size from 50 to 300 {micro}m. The microthermocouple was integrated into microchannels and used to measure the in channel temperature rise caused by the following: (1) a simple acid-base reaction, HCl + NaOH {yields} H{sub 2}O + NaCl, and (2) an enzyme-catalyzed biochemical reaction, H{sub 2}O{sub 2} + catalase {yields} H{sub 2}O + 1/2 O{sub 2}. We have also profiled the temperature increase in the presence of electroosmotic flow for a 100-, 200-, and 300-{micro}m channel.

  16. Fabrication of carbon nanotube films from alkyne-transition metal complexes

    DOE Patents [OSTI]

    Iyer, Vivekanantan S. (Delft, NL); Vollhardt, K. Peter C. (Oakland, CA)

    2007-08-28T23:59:59.000Z

    A simple method for the production or synthesis of carbon nanotubes as free-standing films or nanotube mats by the thermal decomposition of transition metal complexed alkynes with aryl, alkyl, alkenyl, or alkynyl substituents. In particular, transition metal (e.g. Co, Ni, Fe, Mo) complexes of diarylacetylenes, e.g. diphenylacetylene, and solid mixtures of these complexes with suitable, additional carbon sources are heated in a vessel. More specifically, the heating of the transition metal complex is completed at a temperature between 400-800.degree. C. and more particularly 550-700.degree. C. for between 0.1 to 24 hours and more particularly 0.5-3 hours in a sealed vessel under a partial pressure of argon or helium.

  17. Method for fabricating wrought components for high-temperature gas-cooled reactors and product

    DOE Patents [OSTI]

    Thompson, Larry D. (San Diego, CA); Johnson, Jr., William R. (San Diego, CA)

    1985-01-01T23:59:59.000Z

    A method and alloys for fabricating wrought components of a high-temperature gas-cooled reactor are disclosed. These wrought, nickel-based alloys, which exhibit strength and excellent resistance to carburization at elevated temperatures, include aluminum and titanium in amounts and ratios to promote the growth of carburization resistant films while preserving the wrought character of the alloys. These alloys also include substantial amounts of molybdenum and/or tungsten as solid-solution strengtheners. Chromium may be included in concentrations less than 10% to assist in fabrication. Minor amounts of carbon and one or more carbide-forming metals also contribute to high-temperature strength.

  18. Fabrication of metal matrix composite by semi-solid powder processing

    SciTech Connect (OSTI)

    Wu, Yufeng [Ames Laboratory

    2012-11-28T23:59:59.000Z

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and compositional properties of the Al6061-CNT composites. A shear lag model was applied to predict the mechanical property (hardness) of the composite. This work demonstrated the promising potential of SPP in the fabrication of particle/fiber (nanotube) reinforced MMCs.

  19. Nanotechnology 10 (1999) 221223. Printed in the UK PII: S0957-4484(99)99981-6 Fabrication of stable metallic

    E-Print Network [OSTI]

    Zhang, Yanchao

    motor, or a piezoelectric transducer. A nanowire fabricated by the mechanical method cannot be Author the gap between the STM tip and the metal surface drifts due to thermal expansion, acoustic noise and mechanical vibrations, which is also undesirable for practical applications. This paper describes a simple

  20. Recycling Of Uranium- And Plutonium-Contaminated Metals From Decommissioning Of The Hanau Fuel Fabrication Plant

    SciTech Connect (OSTI)

    Kluth, T.; Quade, U.; Lederbrink, F. W.

    2003-02-26T23:59:59.000Z

    Decommissioning of a nuclear facility comprises not only actual dismantling but also, above all, management of the resulting residual materials and waste. Siemens Decommissioning Projects (DP) in Hanau has been involved in this task since 1995 when the decision was taken to decommission and dismantle the Hanau Fuel Fabrication Plant. Due to the decommissioning, large amounts of contaminated steel scrap have to be managed. The contamination of this metal scrap can be found almost exclusively in the form of surface contamination. Various decontamination technologies are involved, as there are blasting and wiping. Often these methods are not sufficient to meet the free release limits. In these cases, SIEMENS has decided to melt the scrap at Siempelkamp's melting plant. The plant is licensed according to the German Radiation Protection Ordinance Section 7 (issue of 20.07.2001). The furnace is a medium frequency induction type with a load capacity of 3.2 t and a throughput of 2 t/h for steel melting. For safety reasons, the furnace is widely operated by remote handling. A highly efficient filter system of cyclone, bag filter and HEPA-filter in two lines retains the dust and aerosol activity from the off-gas system. The slag is solidified at the surface of the melt and gripped before pouring the liquid iron into a chill. Since 1989, in total 15,000 t have been molten in the plant, 2,000 t of them having been contaminated steel scrap from the decommissioning of fuel fabrication plants. Decontamination factors could be achieved between 80 and 100 by the high affinity of the uranium to the slag former. The activity is transferred to the slag up to nearly 100 %. Samples taken from metal, slag and dust are analyzed by gamma measurements of the 186 keV line of U235 and the 1001 keV line of Pa234m for U238. All produced ingots showed a remaining activity less than 1 Bq/g and could be released for industrial reuse.

  1. Growth in metals production for rapid photovoltaics deployment

    E-Print Network [OSTI]

    Kavlak, Goksin

    If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. We quantify the effect of PV deployment levels on the scale of annual metals production. If a ...

  2. For cermet inert anode containing oxide and metal phases useful for the electrolytic production of metals

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Liu, Xinghua (Monroeville, PA); Weirauch, Douglas A. (Murrysville, PA)

    2002-01-01T23:59:59.000Z

    A cermet inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode comprises a ceramic phase including an oxide of Ni, Fe and M, where M is at least one metal selected from Zn, Co, Al, Li, Cu, Ti, V, Cr, Zr, Nb, Ta, W, Mo, Hf and rare earths, preferably Zn and/or Co. Preferred ceramic compositions comprise Fe.sub.2 O.sub.3, NiO and ZnO or CoO. The cermet inert anode also comprises a metal phase such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. A preferred metal phase comprises Cu and Ag. The cermet inert anodes may be used in electrolytic reduction cells for the production of commercial purity aluminum as well as other metals.

  3. Metal finishing and vacuum processes groups, Materials Fabrication Division progress report, March-May 1984

    SciTech Connect (OSTI)

    Dini, J.W.; Romo, J.G.; Jones, L.M.

    1984-07-11T23:59:59.000Z

    Progress is reported in fabrication and coating activities being conducted for the weapons program, nuclear test program, nuclear design program, magnetic fusion program, and miscellaneous applications. (DLC)

  4. Solar-blind deep-UV band-pass filter (250 -350 nm) consisting of a metal nano-grid fabricated

    E-Print Network [OSTI]

    Solar-blind deep-UV band-pass filter (250 - 350 nm) consisting of a metal nano-grid fabricated, fabricated and demonstrated a solar-blind deep-UV pass filter, that has a measured optical performance, the filter offers simple yet effective and low cost solar-blind deep-UV detection at either a single device

  5. Process for continuous production of metallic uranium and uranium alloys

    DOE Patents [OSTI]

    Hayden, H.W. Jr.; Horton, J.A.; Elliott, G.R.B.

    1995-06-06T23:59:59.000Z

    A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO{sub 3}), or any other substantially stable uranium oxide, to form the uranium dioxide (UO{sub 2}). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl{sub 4}), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation. 4 figs.

  6. Process for continuous production of metallic uranium and uranium alloys

    DOE Patents [OSTI]

    Hayden, Jr., Howard W. (Oakridge, TN); Horton, James A. (Livermore, CA); Elliott, Guy R. B. (Los Alamos, NM)

    1995-01-01T23:59:59.000Z

    A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO.sub.3), or any other substantially stable uranium oxide, to form the uranium dioxide (UO.sub.2). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl.sub.4), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation.

  7. Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

    SciTech Connect (OSTI)

    Douglas W. Marshall

    2014-10-01T23:59:59.000Z

    An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

  8. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    SciTech Connect (OSTI)

    Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

    1996-04-01T23:59:59.000Z

    V-4Cr-4-Ti alloy has been recently selected for use in the manufacture of a portion of the DIII-D Radiative Divertor modification, as part of an overall DIII-D vanadium alloy deployment effort developed by General Atomics (GA) in conjunction with the Argonne and Oak Ridge National Laboratories (ANL or ORNL). The goal of this work is to produce a production-scale heat of the alloy and fabricate it into product forms for the manufacture of a portion of the Radiative Divertor (RD) for the DIII-D tokamak, to develop the fabrications technology for manufacture of the vanadium alloy radiative Divertor components, and to determine the effects of typical tokamak environments in the behavior of the vanadium alloy. The production of a {approx}1300-kg heat of V-4Cr-4Ti alloy is currently in progress at Teledyne Wah Chang of Albany, oregon (TWCA) to provide sufficient material for applicable product forms. Two unalloyed vanadium ingots for the alloy have already been produced by electron beam melting of raw processes vanadium. Chemical compositions of one ingot and a portion of the second were acceptable, and Charpy V-Notch (CVN) impact test performed on processed ingot samples indicated ductile behavior. Material from these ingots are currently being blended with chromium and titanium additions, and will be vacuum-arc remelted into a V-4Cr-4Ti alloy ingot and converted into product forms suitable for components of the DIII-D RD structure. Several joining methods selected for specific applications in fabrication of the RD components are being investigated, and preliminary trials have been successful in the joining of V-alloy to itself by both resistance and inertial welding processes and to Inconel 625 by inertial welding.

  9. Attribute process methodology : feasibility assessment of Digital Fabrication Production Systems for planar part assemblies using network analysis and System Dynamics

    E-Print Network [OSTI]

    Papanikolaou, Dimitrios, M.S. Massachusetts Institute of Technology

    2008-01-01T23:59:59.000Z

    A Digital Fabrication Production System (DFPS) is a concept describing a set of processes, tools, and resources that will be able to custom produce an artifact according to a design, fast, cheap, and easy, independently ...

  10. A hot isostatic pressing fabrication technique for particulate-reinforced metal matrix composites 

    E-Print Network [OSTI]

    McRea, Shana Aline

    1994-01-01T23:59:59.000Z

    properties of composite materials are regulated by the combination of traditional metallic materials with a reinforcing phase. Aluminum alloys are generally chosen as the metallic matrix material due to its low cost, low density, and good structural perfor...- mance. These materials, unlike steel, have finite fatigue life, which is undesirable for certain applications. However, due to the applica- bility of the processing methodology to other metal matrix materials, guidelines for aluminum systems can...

  11. DOI: 10.1002/adma.200601787 Microsolidics: Fabrication of Three-Dimensional Metallic

    E-Print Network [OSTI]

    Prentiss, Mara

    in flexible sensors and displays has fueled the development of polymer­metal composites. Re- search in this field includes composites of metal in PDMS with optical functions,[21] conductive PDMS­carbon nanotube oxide semiconductor field-effect transistors,[26] and flexible gold­polymer nano- composites as passive

  12. Thin-film solar cell fabricated on a flexible metallic substrate

    DOE Patents [OSTI]

    Tuttle, John R.; Noufi, Rommel; Hasoon, Falah S.

    2006-05-30T23:59:59.000Z

    A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).

  13. Thin-Film Solar Cell Fabricated on a Flexible Metallic Substrate

    DOE Patents [OSTI]

    Tuttle, J. R.; Noufi, R.; Hasoon, F. S.

    2006-05-30T23:59:59.000Z

    A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).

  14. Production of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide

    E-Print Network [OSTI]

    Sadoway, Donald Robert

    on the moon and on Mars for the generation of oxygen along with the production of structural metalsProduction of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide) is the electrolytic decomposition of a metal oxide, most preferably into liquid metal and oxygen gas. The successful

  15. Fabrication and characterization of combined metallic nanogratings and ITO electrodes for organic photovoltaic cells

    E-Print Network [OSTI]

    Schreiber, Frank

    photovoltaic cells D.A. Gollmer a,,1 , F. Walter a,1 , C. Lorch a , J. Novák a,b , R. Banerjee a , J. Dieterle to conventional silicon based photovoltaic cells, due to potentially lower material costs and energy consumption during the fabrication process. However, the energy conversion efficiency of organic photovoltaic cells

  16. Fabrication of metal field emitter arrays on polycrystalline silicon II Hwan Kim and Chun Gyoo Lee

    E-Print Network [OSTI]

    Lee, Jong Duk

    of the gate aperture which rendered a stable emission characteristic. © 1997 American Vacuum Society. S0734 a large FEA panel using this fabrication process since the size of the single-crystal silicon wafer and the undoped polysilicon is completely con- sumed in the oxidation to form a gate insulator. The diffu- sion

  17. Electrospun carbon nanofiber electrodes decorated with palladium metal nanoparticles : fabrication and characterization

    E-Print Network [OSTI]

    Kurpiewski, John Paul

    2005-01-01T23:59:59.000Z

    A new method was investigated to produce a novel oxygen reduction electrode comprised of carbon nanofibers for use in polymer electrolyte membrane (PEM) fuel cells and metal-air batteries. The process involved electrospinning ...

  18. Modeling of pattern dependencies in the fabrication of multilevel copper metallization

    E-Print Network [OSTI]

    Cai, Hong, Ph. D. Massachusetts Institute of Technology

    2007-01-01T23:59:59.000Z

    Multilevel copper metallization for Ultra-Large-Scale-Integrated (ULSI) circuits is a critical technology needed to meet performance requirements for advanced interconnect technologies with sub-micron dimensions. It is ...

  19. A hot isostatic pressing fabrication technique for particulate-reinforced metal matrix composites

    E-Print Network [OSTI]

    McRea, Shana Aline

    1994-01-01T23:59:59.000Z

    Recent years have seen the development of a wide range of metal matrix composites (MMCs). Until recently, the primary support for these composites had come from the aerospace and defense industry. Now as current materials reach their performance...

  20. Friction welded nonconsumable electrode assembly and use thereof for electrolytic production of metals and silicon

    DOE Patents [OSTI]

    Byrne, Stephen C. (Monroeville, PA); Ray, Siba P. (Pittsburgh, PA); Rapp, Robert A. (Columbus, OH)

    1984-01-01T23:59:59.000Z

    A nonconsumable electrode assembly suitable for use in the production of metal by electrolytic reduction of a metal compound dissolved in a molten salt, the assembly comprising a metal conductor and a ceramic electrode body connected by a friction weld between a portion of the body having a level of free metal or metal alloy sufficient to effect such a friction weld and a portion of the metal conductor.

  1. Method for fabricating a seal between a ceramic and a metal alloy

    DOE Patents [OSTI]

    Kelsey, P.V. Jr.; Siegel, W.T.

    1983-08-16T23:59:59.000Z

    A method of fabricating a seal between a ceramic and an alloy comprising the steps of prefiring the alloy in an atmosphere with a very low partial pressure of oxygen, firing the assembled alloy and ceramic in air, and gradually cooling the fired assembly to avoid the formation of thermal stress in the ceramic. The method forms a bond between the alloy and the ceramic capable of withstanding the environment of a pressurized water reactor and suitable for use in an electrical conductivity sensitive liquid level transducer.

  2. ThreeDimensional Metallic Microstructures Fabricated by Soft Lithography and Microelectrodeposition

    E-Print Network [OSTI]

    Whitesides, Sue

    will require new approaches not drawn from existing tech­ nologies. Electroforming (electrodeposition structures by repairing any strain­induced defects with electrodeposition of ad­ ditional metal over bubblememorydevices, 11 thin­ film chip carriers, 2 and components for MEMS (nickel turbine rotor, 5 magnetic

  3. Three-Dimensional Metallic Microstructures Fabricated by Soft Lithography and Microelectrodeposition

    E-Print Network [OSTI]

    Prentiss, Mara

    existing tech- nologies. Electroforming (electrodeposition and electromachin- ing) is a technique with electrodeposition of ad- ditional metal over the damaged areas. Most techniques that are used in conjunction (nickel turbine rotor,5 magnetic microactuator,12 microgears, microvalves and pumps,13 capacitive

  4. Fabrication of Emissible Metallic Layer-by-Layer Photonic Crystals Using

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville Power AdministrationField8,Dist. Category UC-lFederalFY 2008 FOIAFabricated Metals (2010Fuel

  5. Fabrication of Emissible Metallic Layer-by-Layer Photonic Crystals Using

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville Power AdministrationField8,Dist. Category UC-lFederalFY 2008 FOIAFabricated Metals

  6. Method of fabricating metal- and ceramic- matrix composites and functionalized textiles

    SciTech Connect (OSTI)

    Maxwell, James L. (Jemez Springs, NM); Chavez, Craig A. (Los Alamos, NM); Black, Marcie R. (Lincoln, MA)

    2012-04-17T23:59:59.000Z

    A method of manufacturing an article comprises providing a first sheet, wetting the first sheet with a liquid precursor to provide a first wet sheet, and irradiating the first wet sheet in a pattern corresponding to a first cross section of the article such that the liquid precursor is at least partially converted to a solid in the first cross section. A second sheet is disposed adjacent to the first sheet. The method further comprises wetting the second sheet with the liquid precursor to provide a second wet sheet, and irradiating the second wet sheet in a pattern corresponding to a second cross section of the article such that the liquid precursor is at least partially converted to a solid in the second cross section. In particular the liquid precursor may be converted to a metal, ceramic, semiconductor, semimetal, or a combination of these materials.

  7. Amorphous semiconducting and conducting transparent metal oxide thin films and production thereof

    DOE Patents [OSTI]

    Perkins, John (Boulder, CO); Van Hest, Marinus Franciscus Antonius Maria (Lakewood, CO); Ginley, David (Evergreen, CO); Taylor, Matthew (Golden, CO); Neuman, George A. (Holland, MI); Luten, Henry A. (Holland, MI); Forgette, Jeffrey A. (Hudsonville, MI); Anderson, John S. (Holland, MI)

    2010-07-13T23:59:59.000Z

    Metal oxide thin films and production thereof are disclosed. An exemplary method of producing a metal oxide thin film may comprise introducing at least two metallic elements and oxygen into a process chamber to form a metal oxide. The method may also comprise depositing the metal oxide on a substrate in the process chamber. The method may also comprise simultaneously controlling a ratio of the at least two metallic elements and a stoichiometry of the oxygen during deposition. Exemplary amorphous metal oxide thin films produced according to the methods herein may exhibit highly transparent properties, highly conductive properties, and/or other opto-electronic properties.

  8. Electrolytic production of metals using a resistant anode

    DOE Patents [OSTI]

    Tarcy, Gary P. (Plum Borough, PA); Gavasto, Thomas M. (New Kensington, PA); Ray, Siba P. (Plum Borough, PA)

    1986-01-01T23:59:59.000Z

    An electrolytic process comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO.sub.2 and/or Cu.sub.2 O.

  9. Electrolytic production of metals using a resistant anode

    DOE Patents [OSTI]

    Tarcy, G.P.; Gavasto, T.M.; Ray, S.P.

    1986-11-04T23:59:59.000Z

    An electrolytic process is described comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO[sub 2] and/or Cu[sub 2]O. 2 figs.

  10. Process for fabrication of cermets

    DOE Patents [OSTI]

    Landingham, Richard L. (Livermore, CA)

    2011-02-01T23:59:59.000Z

    Cermet comprising ceramic and metal components and a molten metal infiltration method and process for fabrication thereof. The light weight cermets having improved porosity, strength, durability, toughness, elasticity fabricated from presintered ceramic powder infiltrated with a molten metal or metal alloy. Alumina titanium cermets biocompatible with the human body suitable for bone and joint replacements.

  11. Dialing in color with rare earth metals: facile photoluminescent production of true white light

    E-Print Network [OSTI]

    Tew, Gregory N.

    Dialing in color with rare earth metals: facile photoluminescent production of true white light of lanthanide ions which is the focus of this report. Rare earth metal complexes have relatively good Combining polymeric architectures with metal ions produces hybrid materials with extremely rich properties

  12. LIFE CYCLE INVENTORY ANALYSIS IN THE PRODUCTION OF METALS USED IN PHOTOVOLTAICS.

    SciTech Connect (OSTI)

    FTHENAKIS,V.M.; KIM, H.C.; WANG, W.

    2007-03-30T23:59:59.000Z

    Material flows and emissions in all the stages of production of zinc, copper, aluminum, cadmium, indium, germanium, gallium, selenium, tellurium, and molybdenum were investigated. These metals are used selectively in the manufacture of solar cells, and emission and energy factors in their production are used in the Life Cycle Analysis (LCA) of photovoltaics. Significant changes have occurred in the production and associated emissions for these metals over the last 10 years, which are not described in the LCA databases. Furthermore, emission and energy factors for several of the by-products of the base metal production were lacking. This report aims in updating the life-cycle inventories associated with the production of the base metals (Zn, Cu, Al, Mo) and in defining the emission and energy allocations for the minor metals (Cd, In, Ge, Se, Te and Ga) used in photovoltaics.

  13. GLASS FABRICATION AND PRODUCT CONSISTENCY TESTING OF LANTHANIDE BOROSILICATE FRIT B COMPOSITION FOR PLUTONIUM DISPOSITION

    SciTech Connect (OSTI)

    Marra, J

    2006-01-19T23:59:59.000Z

    The Department of Energy Office of Environmental Management (DOE/EM) plans to conduct the Plutonium Disposition Project at the Savannah River Site (SRS) to disposition excess weapons-usable plutonium. A plutonium glass waste form is a leading candidate for immobilization of the plutonium for subsequent disposition in a geologic repository. A reference glass composition (Lanthanide Borosilicate (LaBS) Frit B) was developed during the Plutonium Immobilization Program (PIP) to immobilize plutonium. A limited amount of performance testing was performed on this baseline composition before efforts to further pursue Pu disposition via a glass waste form ceased. Therefore, the objectives of this present task were to fabricate plutonium loaded LaBS Frit B glass and perform additional testing to provide near-term data that will increase confidence that LaBS glass product is suitable for disposal in the Yucca Mountain Repository. Specifically, testing was conducted in an effort to provide data to Yucca Mountain Project (YMP) personnel for use in performance assessment calculations. Plutonium containing LaBS glass with the Frit B composition with a 9.5 wt% PuO{sub 2} loading was prepared for testing. Glass was prepared to support Product Consistency Testing (PCT) at Savannah River National Laboratory (SRNL) and for additional performance testing at Argonne National Laboratory (ANL) and Pacific Northwest National Laboratory (PNNL). The glass was characterized using x-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) prior to performance testing. A series of PCTs were conducted at SRNL with varying exposed surface area and test durations. The leachates from these tests were analyzed to determine the dissolved concentrations of key elements. Acid stripping of leach vessels was performed to determine the concentration of the glass constituents that may have sorbed on the vessels during leach testing. Additionally, the leachate solutions were ultrafiltered to quantify colloid formation. The leached solids from select PCTs were examined in an attempt to evaluate the Pu and neutron absorber release behavior from the glass and to identify the formation of alteration phases on the glass surface. Characterization of the glass prior to testing revealed that some undissolved plutonium oxide was present in the glass. The undissolved particles had a disk-like morphology and likely formed via coarsening of particles in areas compositionally enriched in plutonium. Similar disk-like PuO{sub 2} phases were observed in previous LaBS glass testing at PNNL. In that work, researchers concluded that plutonium formed with this morphology as a result of the leaching process. It was more likely that the presence of the plutonium oxide crystals in the PNNL testing was a result of glass fabrication. A series of PCTs were conducted at 90 C in ASTM Type 1 water. The PCT-Method A (PCT-A) was conducted to compare the Pu LaBS Frit B glass durability to current requirements for High Level Waste (HLW) glass in a geologic repository. The PCT-A test has a strict protocol and is designed to specifically be used to evaluate whether the chemical durability and elemental release characteristics of a nuclear waste glass have been consistently controlled during production and, thus, meet the repository acceptance requirements. The PCT-A results on the Pu containing LaBS Frit B glass showed that the glass was very durable with a normalized elemental release value for boron of approximately 0.02 g/L. This boron release value was better than two orders of magnitude better from a boron release standpoint than the current Environmental Assessment (EA) glass used for repository acceptance. The boron release value for EA glass is 16.7 g/L.

  14. Metal-doped single-walled carbon nanotubes and production thereof

    DOE Patents [OSTI]

    Dillon, Anne C.; Heben, Michael J.; Gennett, Thomas; Parilla, Philip A.

    2007-01-09T23:59:59.000Z

    Metal-doped single-walled carbon nanotubes and production thereof. The metal-doped single-walled carbon nanotubes may be produced according to one embodiment of the invention by combining single-walled carbon nanotube precursor material and metal in a solution, and mixing the solution to incorporate at least a portion of the metal with the single-walled carbon nanotube precursor material. Other embodiments may comprise sputter deposition, evaporation, and other mixing techniques.

  15. Production of aluminum metal by electrolysis of aluminum sulfide

    DOE Patents [OSTI]

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01T23:59:59.000Z

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  16. GLASS FABRICATION AND PRODUCT CONSISTENCY TESTING OF LANTHANIDE BOROSILICATE GLASS FOR PLUTONIUM DISPOSITION

    SciTech Connect (OSTI)

    Crawford, C; James Marra, J; Ned Bibler, N

    2007-02-12T23:59:59.000Z

    The Department of Energy Office of Environmental Management (DOE/EM) plans to conduct the Plutonium Disposition Project at the Savannah River Site (SRS) in Aiken, SC, to disposition excess weapons-usable plutonium. A plutonium glass waste form is a leading candidate for immobilization of the plutonium for subsequent disposition in a geologic repository. The objectives of this present task were to fabricate plutonium-loaded lanthanide borosilicate (LaBS) Frit B glass and perform testing to provide near-term data that will increase confidence that LaBS glass product is suitable for disposal in the proposed Federal Repository. Specifically, testing was conducted in an effort to provide data to Yucca Mountain Project (YMP) personnel for use in performance assessment calculations. Plutonium containing LaBS glass with the Frit B composition with a 9.5 wt% PuO{sub 2} loading was prepared for testing. Glass was prepared to support glass durability testing via the ASTM Product Consistency Testing (PCT) at Savannah River National Laboratory (SRNL). The glass was characterized with X-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) prior to performance testing. This characterization revealed some crystalline PuO{sub 2} inclusions with disk-like morphology present in the as fabricated, quench-cooled glass. A series of PCTs was conducted at SRNL with varying exposed surface area and test durations. Filtered leachates from these tests were analyzed to determine the dissolved concentrations of key elements. The leachate solutions were also ultrafiltered to quantify colloid formation. Leached solids from select PCTs were examined in an attempt to evaluate the Pu and neutron absorber release behavior from the glass and to investigate formation of alteration phases on the glass surface. A series of PCTs was conducted at 90 C in ASTM Type 1 water to compare the Pu LaBS Frit B glass durability to current requirements for High Level Waste (HLW) glass in a geologic repository. The PCT (7-day static test with powdered glass) results on the Pu-containing LaBS Frit B glass at SA/V of {approx} 2000 m{sup -1} showed that the glass was very durable with an average normalized elemental release value for boron of 0.013 g/m{sup 2}. This boron release value is {approx} 640X lower than normalized boron release from current Environmental Assessment (EA) glass used for repository acceptance. The PCT-B (7, 14, 28 and 56-day, static test with powdered glass) normalized elemental releases were similar to the normalized elemental release values from PCT-A testing, indicating that the LaBS Frit B glass is very durable as measured by the PCT. Normalized plutonium releases were essentially the same within the analytical uncertainty of the ICP-MS methods used to quantify plutonium in the 0.45 {micro}m-filtered leachates and ultra-filtered leachates, indicating that colloidal plutonium species do not form under the PCT conditions used in this study.

  17. Strengthening porous metal skeletons by metal deposition from a nanoparticle dispersion

    E-Print Network [OSTI]

    Crane, Nathan B., 1974-

    2005-01-01T23:59:59.000Z

    The accuracy of solid freeform fabrication processes such as three-dimensional printing (3DP) and selective laser sintering (SLS) must be improved for them to achieve wide application in direct production of metal parts. ...

  18. Apparatus and method for making metal chloride salt product

    DOE Patents [OSTI]

    Miller, William E. (Naperville, IL); Tomczuk, Zygmunt (Homer Glen, IL); Richmann, Michael K. (Carlsbad, NM)

    2007-05-15T23:59:59.000Z

    A method of producing metal chlorides is disclosed in which chlorine gas is introduced into liquid Cd. CdCl.sub.2 salt is floating on the liquid Cd and as more liquid CdCl.sub.2 is formed it separates from the liquid Cd metal and dissolves in the salt. The salt with the CdCl.sub.2 dissolved therein contacts a metal which reacts with CdCl.sub.2 to form a metal chloride, forming a mixture of metal chloride and CdCl.sub.2. After separation of bulk Cd from the salt, by gravitational means, the metal chloride is obtained by distillation which removes CdCl.sub.2 and any Cd dissolved in the metal chloride.

  19. GLASS FABRICATION AND PRODUCT CONSISTENCY TESTING OF LANTHANIDE BOROSILICATE FRIT X COMPOSITION FOR PLUTONIUM DISPOSITION

    SciTech Connect (OSTI)

    Marra, J

    2006-11-15T23:59:59.000Z

    The Department of Energy Office of Environmental Management (DOE/EM) plans to conduct the Plutonium Disposition Project at the Savannah River Site (SRS) to disposition excess weapons-usable plutonium. A plutonium glass waste form is the preferred option for immobilization of the plutonium for subsequent disposition in a geologic repository. A reference glass composition (Lanthanide Borosilicate (LaBS) Frit B) was developed during the Plutonium Immobilization Program (PIP) to immobilize plutonium in the late 1990's. A limited amount of performance testing was performed on this baseline composition before efforts to further pursue Pu disposition via a glass waste form ceased. Recent FY05 studies have further investigated the LaBS Frit B formulation as well as development of a newer LaBS formulation denoted as LaBS Frit X. The objectives of this present task were to fabricate plutonium loaded LaBS Frit X glass and perform corrosion testing to provide near-term data that will increase confidence that LaBS glass product is suitable for disposal in the Yucca Mountain Repository. Specifically, testing was conducted in an effort to provide data to Yucca Mountain Project (YMP) personnel for use in performance assessment calculations. Plutonium containing LaBS glass with the Frit X composition with a 9.5 wt% PuO{sub 2} loading was prepared for testing. Glass was prepared to support Product Consistency Testing (PCT) at Savannah River National Laboratory (SRNL). The glass was thoroughly characterized using x-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) prior to performance testing. A series of PCTs were conducted at SRNL using quenched Pu Frit X glass with varying exposed surface areas. Effects of isothermal and can-in-canister heat treatments on the Pu Frit X glass were also investigated. Another series of PCTs were performed on these different heat-treated Pu Frit X glasses. Leachates from all these PCTs were analyzed to determine the dissolved concentrations of key elements. Acid stripping of leach vessels was performed to determine the concentration of the glass constituents that may have sorbed on the vessels during leach testing. Additionally, the leachate solutions were ultrafiltered to quantify colloid formation.

  20. Interactive influences of bioactive trace metals on biological production in oceanic waters

    SciTech Connect (OSTI)

    Bruland, K.W.; Donat, J.R.; Hutchins, D.A. (Univ. of California, Santa Cruz (United States))

    1991-12-01T23:59:59.000Z

    The authors present an overview of the oceanic chemistries of the bioactive trace metals, Mn, Fe, Co, Ni, Cu, and Zn; the authors combine field data with results from laboratory phytoplankton culture-trace metal studies and speculate on the potential influences of these trace metals on oceanic plankton production and species composition. Most field studies have focused on the effects of single metals. However, they propose that synergistic and antagonistic interactions between multiple trace metals could be very important in the oceans. Trace metal antagonisms that may prove particularly important are those between Cu and the potential biolimiting metals Fe, Mn, and Zn. These antagonistic interactions could have the greatest influence on biological productivity in areas of the open ocean isolated from terrestrial inputs, such as the remote high nutrient regions of the Pacific and Antarctic Oceans. The emerging picture of trace metal-biota interactions in these oceanic areas is one in which biology strongly influences distribution and chemical speciation of all these bioactive trace metals. It also seems likely that many of these bioactive trace metals and their speciation may influence levels of primary productivity, species composition, and trophic structure. Future investigations should give more complete consideration to the interactive effects of biologically important trace metals.

  1. Impact of Fission Products Impurity on the Plutonium Content of Metal- and Oxide- Fuels in Sodium Cooled Fast Reactors

    SciTech Connect (OSTI)

    Hikaru Hiruta; Gilles Youinou

    2013-09-01T23:59:59.000Z

    This short report presents the neutronic analysis to evaluate the impact of fission product impurity on the Pu content of Sodium-cooled Fast Reactor (SFR) metal- and oxide- fuel fabrication. The similar work has been previously done for PWR MOX fuel [1]. The analysis will be performed based on the assumption that the separation of the fission products (FP) during the reprocessing of UOX spent nuclear fuel assemblies is not perfect and that, consequently, a certain amount of FP goes into the Pu stream used to fabricate SFR fuels. Only non-gaseous FPs have been considered (see the list of 176 isotopes considered in the calculations in Appendix 1 of Reference 1). Throughout of this report, we define the mixture of Pu and FPs as PuFP. The main objective of this analysis is to quantify the increase of the Pu content of SFR fuels necessary to maintain the same average burnup at discharge independently of the amount of FP in the Pu stream, i.e. independently of the PuFP composition. The FP losses are considered element-independent, i.e., for example, 1% of FP losses mean that 1% of all non-gaseous FP leak into the Pu stream.

  2. GLASS FABRICATION AND PRODUCT CONSISTENCY TESTING OF LANTHANIDE BOROSHILICATE FRIT X COMPOSITION FOR PLUTONIUM DISPOSITION

    SciTech Connect (OSTI)

    Marra, J

    2006-11-21T23:59:59.000Z

    The Department of Energy Office of Environmental Management (DOE/EM) plans to conduct the Plutonium Disposition Project at the Savannah River Site (SRS) to disposition excess weapons-usable plutonium. A plutonium glass waste form is the preferred option for immobilization of the plutonium for subsequent disposition in a geologic repository. A reference glass composition (Lanthanide Borosilicate (LaBS) Frit B) was developed during the Plutonium Immobilization Program (PIP) to immobilize plutonium in the late 1990's. A limited amount of performance testing was performed on this baseline composition before efforts to further pursue Pu disposition via a glass waste form ceased. Recent FY05 studies have further investigated the LaBS Frit B formulation as well as development of a newer LaBS formulation denoted as LaBS Frit X. The objectives of this present task were to fabricate plutonium loaded LaBS Frit X glass and perform corrosion testing to provide near-term data that will increase confidence that LaBS glass product is suitable for disposal in the Yucca Mountain Repository. Specifically, testing was conducted in an effort to provide data to Yucca Mountain Project (YMP) personnel for use in performance assessment calculations. Plutonium containing LaBS glass with the Frit X composition with a 9.5 wt% PuO{sub 2} loading was prepared for testing. Glass was prepared to support Product Consistency Testing (PCT) at Savannah River National Laboratory (SRNL). The glass was thoroughly characterized using x-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) prior to performance testing. A series of PCTs were conducted at SRNL using quenched Pu Frit X glass with varying exposed surface areas. Effects of isothermal and can-in-canister heat treatments on the Pu Frit X glass were also investigated. Another series of PCTs were performed on these different heat-treated Pu Frit X glasses. Leachates from all these PCTs were analyzed to determine the dissolved concentrations of key elements. Acid stripping of leach vessels was performed to determine the concentration of the glass constituents that may have sorbed on the vessels during leach testing. Additionally, the leachate solutions were ultrafiltered to quantify colloid formation. Characterization of the quenched Pu Frit X glass prior to testing revealed that some crystalline plutonium oxide was present in the glass. The crystalline particles had a disklike morphology and likely formed via coarsening of particles in areas compositionally enriched in plutonium. Similar results had also been observed in previous Pu Frit B studies. Isothermal 1250 C heat-treated Pu Frit X glasses showed two different crystalline phases (PuO{sub 2} and Nd{sub 2}Hf{sub 2}O{sub 7}), as well as a peak shift in the XRD spectra that is likely due to a solid solution phase PuO{sub 2}-HfO{sub 2} formation. Micrographs of this glass showed a clustering of some of the crystalline phases. Pu Frit X glass subjected to the can-in-canister heating profile also displayed the two PuO{sub 2} and Nd{sub 2}Hf{sub 2}O{sub 7} phases from XRD analysis. Additional micrographs indicate crystalline phases in this glass were of varying forms (a spherical PuO{sub 2} phase that appeared to range in size from submicron to {approx}5 micron, a dendritic-type phase that was comprised of mixed lanthanides and plutonium, and a minor phase that contained Pu and Hf), and clustering of the phases was also observed.

  3. Massive zero-metal stars: Energy production and mixing

    E-Print Network [OSTI]

    C. W. Straka; W. M. Tscharnuter

    2001-03-21T23:59:59.000Z

    Time-dependent nuclear network calculations at constant temperature show that for zero-metal stars >= 20 Msun (i) beta-decay reactions and (ii) the 13N(p,gamma)14O reaction must be included. It is also shown that the nuclear timescale in these zero-metal stars is shorter than the mixing timescale and therefore the assumption of instantaneous mixing across convective regions is not fulfilled. We conclude that proper modeling of these processes may alter the evolution of massive zero-metal stars.

  4. Comparison of Nonprecious Metal Cathode Materials for Methane Production by Electromethanogenesis

    E-Print Network [OSTI]

    contributed to electromethanogenic gas production. KEYWORDS: Biocathode, Carbon capturing and sequestration generation, we examined several cathode materials: plain graphite blocks, graphite blocks coated with carbon black or carbon black containing metals (platinum, stainless steel or nickel) or insoluble minerals

  5. Leaching characteristics of the metal waste form from the electrometallurgical treatment process: Product consistency testing

    SciTech Connect (OSTI)

    Johnson, S. G.; Keiser, D. D.; Frank, S. M.; DiSanto, T.; Noy, M.

    1999-11-11T23:59:59.000Z

    Argonne National Laboratory is developing an electrometallurgical treatment for spent fuel from the experimental breeder reactor II. A product of this treatment process is a metal waste form that incorporates the stainless steel cladding hulls, zirconium from the fuel and the fission products that are noble to the process, i.e., Tc, Ru, Nb, Pd, Rh, Ag. The nominal composition of this waste form is stainless steel/15 wt% zirconium/1--4 wt% noble metal fission products/1--2 wt % U. Leaching results are presented from several tests and sample types: (1) 2 week monolithic immersion tests on actual metal waste forms produced from irradiated cladding hulls, (2) long term (>2 years) pulsed flow tests on samples containing technetium and uranium and (3) crushed sample immersion tests on cold simulated metal waste form samples. The test results will be compared and their relevance for waste form product consistency testing discussed.

  6. Brazing of ceramic and graphite to metal in the fabrication of ICRF (ion cyclotron range of frequencies) antenna and feedthrough components

    SciTech Connect (OSTI)

    Schechter, D.E.; Sluss, F.; Hoffman, D.J.

    1987-01-01T23:59:59.000Z

    Fabrication of some of the more critical components of ion cyclotron range of frequencies (ICRF) antenna and feedthrough assemblies has involved the brazing of alumina ceramic and graphite to various metals. Copper end pieces have been successfully brazed to alumina cylinders for use in feedthroughs for TEXTOR and in feedthroughs and capacitors for a Tokamak Fusion Test Reactor (TFTR) antenna. Copper-plated Inconel rods and tubes have been armored with graphite for construction of Faraday shields on antennas for Doublet III-D and TFTR. Details of brazing procedures and test results, including rf performance, mechanical strength, and thermal capabilities, are presented. 14 figs.

  7. Method for fabricating .sup.99 Mo production targets using low enriched uranium, .sup.99 Mo production targets comprising low enriched uranium

    DOE Patents [OSTI]

    Wiencek, Thomas C. (Orland Park, IL); Matos, James E. (Oak Park, IL); Hofman, Gerard L. (Downers Grove, IL)

    2000-12-12T23:59:59.000Z

    A radioisotope production target and a method for fabricating a radioisotope production target is provided, wherein the target comprises an inner cylinder, a foil of fissionable material circumferentially contacting the outer surface of the inner cylinder, and an outer hollow cylinder adapted to receive the substantially foil-covered inner cylinder and compress tightly against the foil to provide good mechanical contact therewith. The method for fabricating a primary target for the production of fission products comprises preparing a first substrate to receive a foil of fissionable material so as to allow for later removal of the foil from the first substrate, preparing a second substrate to receive the foil so as to allow for later removal of the foil from the second substrate; attaching the first substrate to the second substrate such that the foil is sandwiched between the first substrate and second substrate to prevent foil exposure to ambient atmosphere, and compressing the exposed surfaces of the first and second substrate to assure snug mechanical contact between the foil, the first substrate and the second substrate.

  8. Method for fabricating .sup.99 Mo production targets using low enriched uranium, .sup.99 Mo production targets comprising low enriched uranium

    DOE Patents [OSTI]

    Wiencek, Thomas C. (Orland Park, IL); Matos, James E. (Oak Park, IL); Hofman, Gerard L. (Downers Grove, IL)

    1997-01-01T23:59:59.000Z

    A radioisotope production target and a method for fabricating a radioisotope production target is provided, wherein the target comprises an inner cylinder, a foil of fissionable material circumferentially contacting the outer surface of the inner cylinder, and an outer hollow cylinder adapted to receive the substantially foil-covered inner cylinder and compress tightly against the foil to provide good mechanical contact therewith. The method for fabricating a primary target for the production of fission products comprises preparing a first substrate to receive a foil of fissionable material so as to allow for later removal of the foil from the first substrate, preparing a second substrate to receive the foil so as to allow for later removal of the foil from the second substrate; attaching the first substrate to the second substrate such that the foil is sandwiched between the first substrate and second substrate to prevent foil exposure to ambient atmosphere, and compressing the exposed surfaces of the first and second substrate to assure snug mechanical contact between the foil, the first substrate and the second substrate.

  9. Method for fabricating {sup 99}Mo production targets using low enriched uranium, {sup 99}Mo production targets comprising low enriched uranium

    DOE Patents [OSTI]

    Wiencek, T.C.; Matos, J.E.; Hofman, G.L.

    1997-03-25T23:59:59.000Z

    A radioisotope production target and a method for fabricating a radioisotope production target is provided, wherein the target comprises an inner cylinder, a foil of fissionable material circumferentially contacting the outer surface of the inner cylinder, and an outer hollow cylinder adapted to receive the substantially foil-covered inner cylinder and compress tightly against the foil to provide good mechanical contact therewith. The method for fabricating a primary target for the production of fission products comprises preparing a first substrate to receive a foil of fissionable material so as to allow for later removal of the foil from the first substrate, preparing a second substrate to receive the foil so as to allow for later removal of the foil from the second substrate; attaching the first substrate to the second substrate such that the foil is sandwiched between the first substrate and second substrate to prevent foil exposure to ambient atmosphere, and compressing the exposed surfaces of the first and second substrate to assure snug mechanical contact between the foil, the first substrate and the second substrate. 3 figs.

  10. Production of crystalline refractory metal oxides containing colloidal metal precipitates and useful as solar-effective absorbers

    DOE Patents [OSTI]

    Narayan, Jagdish (Knoxville, TN); Chen, Yok (Oak Ridge, TN)

    1983-01-01T23:59:59.000Z

    This invention is a new process for producing refractory crystalline oxides having improved or unusual properties. The process comprises the steps of forming a doped-metal crystal of the oxide; exposing the doped crystal in a bomb to a reducing atmosphere at superatmospheric pressure and a temperature effecting precipitation of the dopant metal in the crystal lattice of the oxide but insufficient to effect net diffusion of the metal out of the lattice; and then cooling the crystal. Preferably, the cooling step is effected by quenching. The process forms colloidal precipitates of the metal in the oxide lattice. The process may be used, for example, to produce thermally stable black MgO crystalline bodies containing magnetic colloidal precipitates consisting of about 99% Ni. The Ni-containing bodies are solar-selective absorbers, having a room-temperature absorptivity of about 0.96 over virtually all of the solar-energy spectrum and exhibiting an absorption edge in the region of 2 .mu.m. The process parameters can be varied to control the average size of the precipitates. The process can produce a black MgO crystalline body containing colloidal Ni precipitates, some of which have the face-centered-cubic structure and others of which have the body-centered cubic structure. The products of the process are metal-precipitate-containing refractory crystalline oxides which have improved or unique optical, mechanical, magnetic, and/or electronic properties.

  11. Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

    E-Print Network [OSTI]

    Sadoway, Donald Robert

    regolith at 1600 şC was investigated. Oxygen gas at the anode was generated concomitantly with productionDirect Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon A Center, Florida 32899, USA The feasibility of producing oxygen by direct electrolysis of molten lunar

  12. Periodic dielectric structure for production of photonic band gap and method for fabricating the same

    DOE Patents [OSTI]

    Ozbay, E.; Tuttle, G.; Michel, E.; Ho, K.M.; Biswas, R.; Chan, C.T.; Soukoulis, C.

    1995-04-11T23:59:59.000Z

    A method is disclosed for fabricating a periodic dielectric structure which exhibits a photonic band gap. Alignment holes are formed in a wafer of dielectric material having a given crystal orientation. A planar layer of elongate rods is then formed in a section of the wafer. The formation of the rods includes the step of selectively removing the dielectric material of the wafer between the rods. The formation of alignment holes and layers of elongate rods and wafers is then repeated to form a plurality of patterned wafers. A stack of patterned wafers is then formed by rotating each successive wafer with respect to the next-previous wafer, and then placing the successive wafer on the stack. This stacking results in a stack of patterned wafers having a four-layer periodicity exhibiting a photonic band gap. 42 figures.

  13. Physical understanding of electron mobility in asymmetrically strained InGaAs-on-insulator metal-oxide-semiconductor field-effect transistors fabricated by lateral strain relaxation

    SciTech Connect (OSTI)

    Kim, SangHyeon, E-mail: dadembyora@mosfet.t.u-tokyo.ac.jp, E-mail: sh-kim@kist.re.kr; Yokoyama, Masafumi; Ikku, Yuki; Nakane, Ryosho; Takenaka, Mitsuru; Takagi, Shinichi [Department of Electrical Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Ichikawa, Osamu; Osada, Takenori; Hata, Masahiko [Sumitomo Chemical Co. Ltd., 6 Kitahara, Tsukuba, Ibaraki 300-3294 (Japan)

    2014-03-17T23:59:59.000Z

    In this paper, we fabricated asymmetrically tensile-strained In{sub 0.53}Ga{sub 0.47}As-on-insulator (-OI) metal-oxide-semiconductor field-effect transistors (MOSFETs) using a lateral strain relaxation technique. A stripe-like line structure, fabricated in biaxially strained In{sub 0.53}Ga{sub 0.47}As-OI can lead to the lateral strain relaxation and asymmetric strain configuration in In{sub 0.53}Ga{sub 0.47}As-OI with the channel width of 100?nm. We have found that the effective mobility (?{sub eff}) enhancement in In{sub 0.53}Ga{sub 0.47}As-OI MOSFETs with uniaxial-like asymmetric strain becomes smaller than that in In{sub 0.53}Ga{sub 0.47}As-OI MOSFETs with biaxial strain. We have clarified from a systematic analysis between the strain values and the ?{sub eff} characteristics that this mobility behavior can be understood by the change of the energy level of the conduction band minimum due to the lateral strain relaxation.

  14. Industrial recovered-materials-utilization targets for the metals and metal-products industry

    SciTech Connect (OSTI)

    None

    1980-03-01T23:59:59.000Z

    The National Energy Conservation Policy Act of 1978 directs DOE to set targets for increased utilization of energy-saving recovered materials for certain industries. These targets are to be established at levels representing the maximum feasible increase in utilization of recovered materials that can be achieved progressively by January 1, 1987 and is consistent with technical and economic factors. A benefit to be derived from the increased use of recoverable materials is in energy savings, as state in the Act. Therefore, emhasis on different industries in the metals sector has been related to their energy consumption. The ferrous industry (iron and steel, ferrour foundries and ferralloys), as defined here, accounts for approximately 3%, and all others for the remaining 3%. Energy consumed in the lead and zinc segments is less than 1% each. Emphasis is placed on the ferrous scrap users, followed by the aluminum and copper industries. A bibliography with 209 citations is included.

  15. Fabrication of superconducting metal-oxide textiles by heating impregnated polymeric material in a weakly oxidizing atmosphere

    SciTech Connect (OSTI)

    Van den Sype, J.S.

    1993-07-13T23:59:59.000Z

    A process is described for producing crystalline fibers, textiles or shapes comprised of YBa[sub 2]Cu[sub 3]O[sub 7[minus]x] where x varies from about 0 to about 0.4, said process comprising: (a) impregnating a preformed organic polymeric material with three metal compounds to provide metal elements in said material in substantially the atomic ratio occurring in said YBa[sub 2]Cu[sub 3]O[sub 7[minus]x]; (b) heating said impregnated material in a weakly oxidizing atmosphere containing from about 0.05% to about 2% oxygen by volume to a temperature sufficiently high to at least partially pyrolize and oxidize said organic material and at least partially oxidize said metal compounds substantially without ignition of said organic material and without formation of a molten phase or reaching a decomposition temperature of said YBa[sub 2]Cu[sub 3]O[sub 7[minus]x]; and (c) cooling the resulting material in at least a moderately oxidizing atmosphere to room temperature so as to obtain said fibers, textiles or shapes.

  16. Bacterial Production of Mixed Metal Oxide Nanoparticles - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOE Office511041cloth DocumentationProductsAlternativeOperationalAugustDecade5-F,INITIAL JohnE P T EProduction

  17. Method of manufacturing metallic products such as sheet by cold working and flash anealing

    DOE Patents [OSTI]

    Hajaligol, Mohammad R. (Midlothian, VA); Sikka, Vinod K. (Oak Ridge, TN)

    2001-01-01T23:59:59.000Z

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  18. Method of manufacturing metallic products such as sheet by cold working and flash annealing

    DOE Patents [OSTI]

    Hajaligol, Mohammad R. (Midlothian, VA); Sikka, Vinod K. (Oak Ridge, TN)

    2000-01-01T23:59:59.000Z

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  19. Progressive Powder Coating: New Infrared Curing Oven at Metal Finishing Plant Increases Production by 50%

    SciTech Connect (OSTI)

    Not Available

    2003-05-01T23:59:59.000Z

    Progressive Powder Coating in Mentor, Ohio, is a metal finishing plant that uses a convection oven in its manufacturing process. In an effort to save energy and improve production, the company installed an infrared oven in between the powder coating booth and the convection oven on its production line. This installation allowed the plant to increase its conveyor line speed and increase production by 50 percent. In addition, the plant reduced its natural gas consumption, yielding annual energy savings of approximately$54,000. With a total project cost of$136,000, the simple payback is 2.5 years.

  20. Mass production of multi-wall carbon nanotubes by metal dusting process with high yield

    SciTech Connect (OSTI)

    Ghorbani, H. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of)] [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of); Rashidi, A.M., E-mail: Rashidiam@ripi.ir [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of); Rastegari, S.; Mirdamadi, S. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of)] [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of); Alaei, M. [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of)] [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of)

    2011-05-15T23:59:59.000Z

    Research highlights: {yields} Synthesis of carbon nanotubes over Fe-Ni nanoparticles supported alloy 304L. {yields} Production of carbon nanotubes with high yield (700-1000%) and low cost catalyst. {yields} Optimum growth condition is CO/H{sub 2} = 1/1, 100 cm{sup 3}/min, at 620 {sup o}C under long term repetitive thermal cycling. {yields} Possibility of the mass production by metal dusting process with low cost. -- Abstract: Carbon nanotube materials were synthesized over Fe-Ni nanoparticles generated during disintegration of the surface of alloy 304L under metal dusting environment. The metal dusting condition was simulated and optimized through exposing stainless steel samples during long term repetitive thermal cycling in CO/H{sub 2} = 1/1, total gas flow rate 100 cm{sup 3}/min, at 620 {sup o}C for 300 h. After reaction, surface morphology of the samples and also carbonaceous deposition which had grown on sample surfaces were examined by stereoscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Results revealed that multi-wall carbon nanotubes could be formed over nanocatalyst generated on the alloy surface by exploiting metal dusting process. By optimization of reaction parameters the yields of carbon nanotube materials obtained were 700-1000%. Also it has been shown herein that the amount of carbon nanotube materials remarkably increases when the reaction time is extended up to 300 h, indicating a possibility of the mass production by this easy method.

  1. A New Process for Hot Metal Production at Low Fuel Rate - Phase 1 Feasibility Study

    SciTech Connect (OSTI)

    Dr. Wei-Kao Lu

    2006-02-01T23:59:59.000Z

    The project is part of the continuing effort by the North American steel industry to develop a coal-based, cokeless process for hot metal production. The objective of Phase 1 is to determine the feasibility of designing and constructing a pilot scale facility with the capacity of 42,000 mtpy of direct reduced iron (DRI) with 95% metallization. The primary effort is performed by Bricmont, Inc., an international engineering firm, under the supervision of McMaster University. The study focused on the Paired Straight Hearth furnace concept developed previously by McMaster University, The American Iron and Steel Institute and the US Department of Energy.

  2. Design, fabrication and testing of a 15-kW gas-fired liquid-metal evaporator

    SciTech Connect (OSTI)

    Adkins, D.R.; Rawlinson, K.S.

    1992-01-01T23:59:59.000Z

    This paper describes the development and testing of a compact heat- pipe heat exchanger that is designed to transfer thermal energy from hot combustion gases to the heater tubes of a 25-kW{sub e} Stirling engine. In this system, sodium evaporates from a surface that is heated by a stream of hot gases and the liquid metal then condenses on the heater tubes of a Stirling engine where energy is transferred to the engine's helium working fluid. Recent tests on a prototype unit illustrated that a compact (8 cm {times} 13 cm {times} 16 cm) sodium evaporator can routinely transfer 15-kW{sub t} of energy at an operating vapor temperature of 760{degrees}C. Four of these prototype units will eventually be used to power a 25-kW{sub e} Stirling engine system. Design details and test results from the prototype unit are presented in this paper.

  3. Design, fabrication and testing of a 15-kW gas-fired liquid-metal evaporator

    SciTech Connect (OSTI)

    Adkins, D.R.; Rawlinson, K.S.

    1992-07-01T23:59:59.000Z

    This paper describes the development and testing of a compact heat- pipe heat exchanger that is designed to transfer thermal energy from hot combustion gases to the heater tubes of a 25-kW{sub e} Stirling engine. In this system, sodium evaporates from a surface that is heated by a stream of hot gases and the liquid metal then condenses on the heater tubes of a Stirling engine where energy is transferred to the engine`s helium working fluid. Recent tests on a prototype unit illustrated that a compact (8 cm {times} 13 cm {times} 16 cm) sodium evaporator can routinely transfer 15-kW{sub t} of energy at an operating vapor temperature of 760{degrees}C. Four of these prototype units will eventually be used to power a 25-kW{sub e} Stirling engine system. Design details and test results from the prototype unit are presented in this paper.

  4. Fabricating metal-oxide-semiconductor field-effect transistors on a polyethylene terephthalate substrate by applying low-temperature layer transfer of a single-crystalline silicon layer by meniscus force

    SciTech Connect (OSTI)

    Sakaike, Kohei; Akazawa, Muneki; Nakamura, Shogo [Department of Semiconductor Electronics and Integration Science, Graduate School of Advanced Sciences of Matter, Hiroshima University, Kagamiyama 1-3-1, Higashihiroshima, Hiroshima 739-8530 (Japan)] [Department of Semiconductor Electronics and Integration Science, Graduate School of Advanced Sciences of Matter, Hiroshima University, Kagamiyama 1-3-1, Higashihiroshima, Hiroshima 739-8530 (Japan); Higashi, Seiichiro [Department of Semiconductor Electronics and Integration Science, Graduate School of Advanced Sciences of Matter, Hiroshima University, Kagamiyama 1-3-1, Higashihiroshima, Hiroshima 739-8530 (Japan) [Department of Semiconductor Electronics and Integration Science, Graduate School of Advanced Sciences of Matter, Hiroshima University, Kagamiyama 1-3-1, Higashihiroshima, Hiroshima 739-8530 (Japan); Research Institute for Nanodevice and Bio Systems, Hiroshima University, Kagamiyama 1-4-2, Higashihiroshima, Hiroshima 739-8527 (Japan)

    2013-12-02T23:59:59.000Z

    A low-temperature local-layer technique for transferring a single-crystalline silicon (c-Si) film by using a meniscus force was proposed, and an n-channel metal-oxide-semiconductor field-effect transistor (MOSFET) was fabricated on polyethylene terephthalate (PET) substrate. It was demonstrated that it is possible to transfer and form c-Si films in the required shape at the required position on PET substrates at extremely low temperatures by utilizing a meniscus force. The proposed technique for layer transfer was applied for fabricating high-performance c-Si MOSFETs on a PET substrate. The fabricated MOSFET showed a high on/off ratio of more than 10{sup 8} and a high field-effect mobility of 609 cm{sup 2} V{sup ?1} s{sup ?1}.

  5. SIZE DISTRIBUTION AND RATE OF PRODUCTION OF AIRBORNE PARTICULATE MATTER GENERATED DURING METAL CUTTING

    SciTech Connect (OSTI)

    M.A. Ebadian, Ph.D.; S.K. Dua, Ph.D., C.H.P.; Hillol Guha, Ph.D.

    2001-01-01T23:59:59.000Z

    During deactivation and decommissioning activities, thermal cutting tools, such as plasma torch, laser, and gasoline torch, are used to cut metals. These activities generate fumes, smoke and particulates. These airborne species of matter, called aerosols, may be inhaled if suitable respiratory protection is not used. Inhalation of the airborne metallic aerosols has been reported to cause ill health effects, such as acute respiratory syndrome and chromosome damage in lymphocytes. In the nuclear industry, metals may be contaminated with radioactive materials. Cutting these metals, as in size reduction of gloveboxes and tanks, produces high concentrations of airborne transuranic particles. Particles of the respirable size range (size < 10 {micro}m) deposit in various compartments of the respiratory tract, the fraction and the site in the respiratory tract depending on the size of the particles. The dose delivered to the respiratory tract depends on the size distribution of the airborne particulates (aerosols) and their concentration and radioactivity/toxicity. The concentration of airborne particulate matter in an environment is dependent upon the rate of their production and the ventilation rate. Thus, measuring aerosol size distribution and generation rate is important for (1) the assessment of inhalation exposures of workers, (2) the selection of respiratory protection equipment, and (3) the design of appropriate filtration systems. Size distribution of the aerosols generated during cutting of different metals by plasma torch was measured. Cutting rates of different metals, rate of generation of respirable mass, as well as the fraction of the released kerf that become respirable were determined. This report presents results of these studies. Measurements of the particles generated during cutting of metal plates with a plasma arc torch revealed the presence of particles with mass median aerodynamic diameters of particles close to 0.2 {micro}m, arising from condensation of vaporized material and subsequent rapid formation of aggregates. Particles of larger size, resulting from ejection of melted material or fragments from the cutting zone, were also observed. This study presents data regarding the metal cutting rate, particle size distribution, and their generation rate, while using different cutting tools and metals. The study shows that respirable particles constitute only a small fraction of the released kerf.

  6. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect (OSTI)

    James T. Cobb, Jr.

    2003-09-12T23:59:59.000Z

    Metal-laden wastes can be stabilized and solidified using advanced clean coal technology by-products (CCTBs)--fluid bed combustor ash and spray drier solids. These utility-generated treatment chemicals are available for purchase through brokers, and commercial applications of this process are being practiced by treaters of metal-laden hazardous waste. A complex of regulations governs this industry, and sensitivities to this complex has discouraged public documentation of treatment of metal-laden hazardous wastes with CCTBs. This report provides a comprehensive public documentation of laboratory studies that show the efficacy of the stabilization and solidification of metal-laden hazardous wastes--such as lead-contaminated soils and sandblast residues--through treatment with CCTBs. It then describes the extensive efforts that were made to obtain the permits allowing a commercial hazardous waste treater to utilize CCTBs as treatment chemicals and to install the equipment required to do so. It concludes with the effect of this lengthy process on the ability of the treatment company to realize the practical, physical outcome of this effort, leading to premature termination of the project.

  7. Metal aminoboranes

    DOE Patents [OSTI]

    Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya; Shrestha, Roshan P.

    2010-05-11T23:59:59.000Z

    Metal aminoboranes of the formula M(NH2BH3)n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

  8. Heavy metal leaching from coal fly ash amended container substrates during Syngonium production

    SciTech Connect (OSTI)

    Li, Q.S.; Chen, J.J.; Li, Y.C. [University of Florida, Apopka, FL (United States)

    2008-02-15T23:59:59.000Z

    Coal fly ash has been proposed to be an alternative to lime amendment and a nutrient source of container substrates for ornamental plant production. A great concern over this proposed beneficial use, however, is the potential contamination of surface and ground water by heavy metals. In this study, three fly ashes collected from Florida, Michigan, and North Carolina and a commercial dolomite were amended in a basal substrate. The formulated substrates were used to produce Syngonium podophyllum Schott 'Berry Allusion' in 15-cm diameter containers in a shaded greenhouse. Leachates from the containers were collected during the entire six months of plant production and analyzed for heavy metal concentrations. There were no detectable As, Cr, Hg, Pb, and Se in the leachates; Cd and Mo were only detected in few leachate samples. The metals constantly detected were Cu, Mn, Ni, and Zn. The total amounts of Cu, Mn, Ni, and Zn leached during the six-month production period were 95, 210, 44, and 337 {mu} g per container, indicating that such amounts in leachates may contribute little to contamination of surface and ground water. In addition, plant growth indices and fresh and dry weights of S. podophyllum 'Berry Allusion' produced from fly ash and dolomite-amended substrates were comparable except for the plants produced from the substrate amended with fly ash collected from Michigan which had reduced growth indices and fresh and dry weights. Thus, selected fly ashes can be alternatives to commercial dolomites as amendments to container substrates for ornamental plant production. The use of fly ashes as container substrate amendments should represent a new market for the beneficial use of this coal combustion byproduct.

  9. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect (OSTI)

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-05-10T23:59:59.000Z

    This fourteenth quarterly report describes work done during the fourteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing presentations, and making and responding to two outside contacts.

  10. The chemistry of transition metal complexes related to solar energy storage : H? production and small molecule (CO? and HX; X = Cl, Br) chemistry.

    E-Print Network [OSTI]

    Lee, Changhoon, Ph. D. Massachusetts Institute of Technology

    2011-01-01T23:59:59.000Z

    The studies in this thesis have focused on the chemistry of transition metal complexes related to solar energy storage: electrochemical H? production, HX splitting and CO? activation mediated by transition metal complexes. ...

  11. Advanced Safeguards Approaches for New TRU Fuel Fabrication Facilities

    SciTech Connect (OSTI)

    Durst, Philip C.; Ehinger, Michael H.; Boyer, Brian; Therios, Ike; Bean, Robert; Dougan, A.; Tolk, K.

    2007-12-15T23:59:59.000Z

    This second report in a series of three reviews possible safeguards approaches for the new transuranic (TRU) fuel fabrication processes to be deployed at AFCF – specifically, the ceramic TRU (MOX) fuel fabrication line and the metallic (pyroprocessing) line. The most common TRU fuel has been fuel composed of mixed plutonium and uranium dioxide, referred to as “MOX”. However, under the Advanced Fuel Cycle projects custom-made fuels with higher contents of neptunium, americium, and curium may also be produced to evaluate if these “minor actinides” can be effectively burned and transmuted through irradiation in the ABR. A third and final report in this series will evaluate and review the advanced safeguards approach options for the ABR. In reviewing and developing the advanced safeguards approach for the new TRU fuel fabrication processes envisioned for AFCF, the existing international (IAEA) safeguards approach at the Plutonium Fuel Production Facility (PFPF) and the conceptual approach planned for the new J-MOX facility in Japan have been considered as a starting point of reference. The pyro-metallurgical reprocessing and fuel fabrication process at EBR-II near Idaho Falls also provided insight for safeguarding the additional metallic pyroprocessing fuel fabrication line planned for AFCF.

  12. Effects of Dopant Metal Variation and Material Synthesis Method on the Material Properties of Mixed Metal Ferrites in Yttria Stabilized Zirconia for Solar Thermochemical Fuel Production

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Leonard, Jeffrey; Reyes, Nichole; Allen, Kyle M.; Randhir, Kelvin; Li, Like; AuYeung, Nick; Grunewald, Jeremy; Rhodes, Nathan; Bobek, Michael; Klausner, James F.

    2015-01-01T23:59:59.000Z

    Mixed metal ferrites have shown much promise in two-step solar-thermochemical fuel production. Previous work has typically focused on evaluating a particular metal ferrite produced by a particular synthesis process, which makes comparisons between studies performed by independent researchers difficult. A comparative study was undertaken to explore the effects different synthesis methods have on the performance of a particular material during redox cycling using thermogravimetry. This study revealed that materials made via wet chemistry methods and extended periods of high temperature calcination yield better redox performance. Differences in redox performance between materials made via wet chemistry methods were minimal and thesemore »demonstrated much better performance than those synthesized via the solid state method. Subsequently, various metal ferrite samples (NiFe2O4, MgFe2O4, CoFe2O4, and MnFe2O4) in yttria stabilized zirconia (8YSZ) were synthesized via coprecipitation and tested to determine the most promising metal ferrite combination. It was determined that 10?wt.% CoFe2O4in 8YSZ produced the highest and most consistent yields of O2and CO. By testing the effects of synthesis methods and dopants in a consistent fashion, those aspects of ferrite preparation which are most significant can be revealed. More importantly, these insights can guide future efforts in developing the next generation of thermochemical fuel production materials.« less

  13. Solidification/stabilization of toxic metal wastes using coke and coal combustion by-products

    SciTech Connect (OSTI)

    Vempati, R.K.; Mollah, M.Y.A.; Chinthala, A.K.; Cocke, D.L. [Lamar Univ., Beaumont, TX (United States)] [Lamar Univ., Beaumont, TX (United States); Beeghly, J.H. [Dravo Lime, Pittsburgh, PA (United States)] [Dravo Lime, Pittsburgh, PA (United States)

    1995-12-31T23:59:59.000Z

    A study has been conducted to evaluate the potential of a special rubber waste, NISCO Cyclone Ash (NCA), which contains substantial calcium oxide and calcium sulfites/sulfates for solidification/stabilization (S/S) of toxic metal wastes. The mineralogical compositions of the NCA and a class ``C`` fly ash have been characterized by X-ray diffraction (XRD). Hydrated mixtures of these wastes have been examined by XRD and found to form ettringite. Low concentrations of As (15 {micro}g ml{sup {minus}1}), Ba (500 {micro}g ml{sup {minus}1}), Pb (15 {micro}g ml{sup {minus}1}), and Zn (1,000 {micro}g ml{sup {minus}1}) were added to these hydrated mixtures and found to be successfully immobilized and solidified, as determined by the Toxicity Characteristic Leaching Procedure (TCLP). In addition, the mineralogy, chemistry and leaching characteristics of these combined waste products and their interactions with toxic metals are discussed.

  14. A survey of foundries that cast red brass products to ascertain an effective pouring rate of molten metal

    E-Print Network [OSTI]

    Tom, Ronald Kee

    1974-01-01T23:59:59.000Z

    A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFPECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Submitted to the Graduate College of Texas A&M University in partial fulfillment of the requirement... for the degree of MASTER OF SCIENCE May 1974 Major Subject: Industrial Technology A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFFECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Approved as to style and content by...

  15. Structure and yarn sensor for fabric

    DOE Patents [OSTI]

    Mee, David K. (Knoxville, TN); Allgood, Glenn O. (Powell, TN); Mooney, Larry R. (Knoxville, TN); Duncan, Michael G. (Clinton, TN); Turner, John C. (Clinton, TN); Treece, Dale A. (Knoxville, TN)

    1998-01-01T23:59:59.000Z

    A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric.

  16. A NOVEL LOW THERMAL BUDGET THIN-FILM POLYSILICON FABRICATION PROCESS FOR LARGE-AREA, HIGH-THROUGHPUT SOLAR CELL PRODUCTION

    SciTech Connect (OSTI)

    Yue Kuo

    2010-08-15T23:59:59.000Z

    A novel thin-film poly-Si fabrication process has been demonstrated. This low thermal budget process transforms the single- and multi-layer amorphous silicon thin films into a poly-Si structure in one simple step over a pulsed rapid thermal annealing process with the enhancement of an ultrathin Ni layer. The complete poly-Si solar cell was fabricated in a short period of time without deteriorating the underneath glass substrate. The unique vertical crystallization process including the mechanism is discussed. Influences of the dopant type and process parameters on crystal structure will be revealed. The poly-Si film structure has been proved using TEM, XRD, Raman, and XPS methods. The poly-Si solar cell structure and the performance have been examined. In principle, the new process is potentially applicable to produce large-area thin-film poly-Si solar cells at a high throughput and low cost. A critical issue in this process is to prevent the excessive dopant diffusion during crystallization. Process parameters and the cell structure have to be optimized to achieve the production goal.

  17. Production of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide

    E-Print Network [OSTI]

    Wang, Dihua

    Molten oxide electrolysis (MOE) is the electrolytic decomposition of a metal oxide, most preferably into liquid metal and oxygen gas. The successful deployment of MOE hinges upon the existence of an inert anode capable of ...

  18. Method for the preparation of metal colloids in inverse micelles and product preferred by the method

    DOE Patents [OSTI]

    Wilcoxon, Jess P. (Albuquerque, NM)

    1992-01-01T23:59:59.000Z

    A method is provided for preparing catalytic elemental metal colloidal particles (e.g. gold, palladium, silver, rhodium, iridium, nickel, iron, platinum, molybdenum) or colloidal alloy particles (silver/iridium or platinum/gold). A homogeneous inverse micelle solution of a metal salt is first formed in a metal-salt solvent comprised of a surfactant (e.g. a nonionic or cationic surfactant) and an organic solvent. The size and number of inverse micelles is controlled by the proportions of the surfactant and the solvent. Then, the metal salt is reduced (by chemical reduction or by a pulsed or continuous wave UV laser) to colloidal particles of elemental metal. After their formation, the colloidal metal particles can be stabilized by reaction with materials that permanently add surface stabilizing groups to the surface of the colloidal metal particles. The sizes of the colloidal elemental metal particles and their size distribution is determined by the size and number of the inverse micelles. A second salt can be added with further reduction to form the colloidal alloy particles. After the colloidal elemental metal particles are formed, the homogeneous solution distributes to two phases, one phase rich in colloidal elemental metal particles and the other phase rich in surfactant. The colloidal elemental metal particles from one phase can be dried to form a powder useful as a catalyst. Surfactant can be recovered and recycled from the phase rich in surfactant.

  19. Direct fabrication of nanopores in a metal foil using focused ion beam with in situ measurements of the penetrating ion beam current

    SciTech Connect (OSTI)

    Nagoshi, Kotaro; Honda, Junki; Sakaue, Hiroyuki; Takahagi, Takayuki; Suzuki, Hitoshi [Graduate School of Advanced Sciences of Matter, Hiroshima University, 1-3-1 Kagamiyama, Higashi-Hiroshima, Hiroshima 739-8530 (Japan)

    2009-12-15T23:59:59.000Z

    A through hole with a diameter less than 100 nm was fabricated in an Ag foil using only a focused ion beam (FIB) system and in situ measurements of the penetrating ion beam. During the drilling of the foil by a FIB of Ga{sup +} ions, the transmitted part of the beam was measured with an electrode mounted on the back face of the foil. When the beam current penetrating through the nanopore reached a certain value, irradiation was stopped and the area of the created aperture was measured with a scanning electron microscope. The resulting area was correlated with the current of the penetrating ion beam. This suggests that we can fabricate a nanopore of the desired size by controlling the ion beam via penetrating ion beam measurements. The smallest aperture thus created was circular with diameter of 30 nm.

  20. Microbiological aspects of methane production during pig manure storage DABERT Patrick, VEDRENNE Fabien, BRARD Camille and BELINE Fabrice

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    to analyse the microbiological aspects of manure anaerobic digestion. In this work the bacterial and archaeal of methanogenic anaerobic digester sludge. Storage of the slurries was simulated in 250-1000 mL glass bottles during 120-150 days at 30°C. During the simulated storage, biogas production was monitored by pressure

  1. Fabrication technology for ODS Alloy MA957

    SciTech Connect (OSTI)

    ML Hamilton; DS Gelles; RJ Lobsinger; MM Paxton; WF Brown

    2000-03-16T23:59:59.000Z

    A successful fabrication schedule has been developed at Carpenter Technology Corporation for the production of MA957 fuel and blanket cladding. Difficulties with gun drilling, plug drawing and recrystallization were overcome to produce a pilot lot of tubing. This report documents the fabrication efforts of two qualified vendors and the support studies performed at WHC to develop the fabrication-schedule.

  2. Fabrication and characterization of microscale sandwich beams

    E-Print Network [OSTI]

    Kenis, Paul J. A.

    /metal cores were produced through fabrication methods that combined photolithography and electrodeposition prototyping strategy consisting of photolithographic, electrodeposition, and face-sheet bonding steps sandwiched between two sheets of nickel. We also investigate the structural response--load, flex- ural

  3. Final LDRD report : metal oxide films, nanostructures, and heterostructures for solar hydrogen production.

    SciTech Connect (OSTI)

    Kronawitter, Coleman X. [Lawrence Berkeley National Laboratory, Berkeley, CA; Antoun, Bonnie R.; Mao, Samuel S. [Lawrence Berkeley National Laboratory, Berkeley, CA

    2012-01-01T23:59:59.000Z

    The distinction between electricity and fuel use in analyses of global power consumption statistics highlights the critical importance of establishing efficient synthesis techniques for solar fuels-those chemicals whose bond energies are obtained through conversion processes driven by solar energy. Photoelectrochemical (PEC) processes show potential for the production of solar fuels because of their demonstrated versatility in facilitating optoelectronic and chemical conversion processes. Tandem PEC-photovoltaic modular configurations for the generation of hydrogen from water and sunlight (solar water splitting) provide an opportunity to develop a low-cost and efficient energy conversion scheme. The critical component in devices of this type is the PEC photoelectrode, which must be optically absorptive, chemically stable, and possess the required electronic band alignment with the electrochemical scale for its charge carriers to have sufficient potential to drive the hydrogen and oxygen evolution reactions. After many decades of investigation, the primary technological obstacle remains the development of photoelectrode structures capable of efficient conversion of light with visible frequencies, which is abundant in the solar spectrum. Metal oxides represent one of the few material classes that can be made photoactive and remain stable to perform the required functions.

  4. Production of Molybdenum-99 by (n, ) activation and direct separation of Technetium-99m without column generator fabrication: A viable strategy for enhanced availability of technetium-99m

    SciTech Connect (OSTI)

    Knapp Jr, Russ F [ORNL; Pillai, M R A [Bhabha Atomic Research Centre, Mumbai, India

    2012-01-01T23:59:59.000Z

    Fission-produced 99Mo (F 99Mo) is traditionally used for fabrication of 99Mo/99mTc adsorption-type column generators. In this paper, several emerging strategies that are being pursued or have been suggested to overcome the continuing shortages of F 99Mo are discussed. To provide an alternative source of 99Mo, the principal focus of this analysis is a detailed discussion of the advantages and strategies for enhanced production of low-specific-activity 99Mo (LSA 99Mo) by direct activation of molybdenum targets in nuclear reactors. In order to enhance the availability of 99Mo, development of an increased network of reactors for production of LSA 99Mo is described, as well as utilization of currently unused reactors. The time spent in manufacturing of 99Mo/99mTc column generators is responsible for the loss of more than 50% of F99Mo produced. Hence, the authors propose a paradigm shift in the use of 99Mo by recovering clinical-grade 99mTc from 99Mo solution as an alternative to use of 99Mo/99mTc column generators, thereby avoiding substantial decreased availability of 99Mo from radioactive decay. Implementation of the suggested strategies would be expected to increase availability of 99mTc to the clinical user community by several folds. Additional important advantages of the use of LSA 99Mo include precluding the need for fission product waste management and phasing out the need for high- and low-enriched uranium as target materials for medical radioisotope production.

  5. The Role of Primary 16O as a Neutron Poison in AGB stars and Fluorine primary production at Halo Metallicities

    E-Print Network [OSTI]

    Gallino, R; Cristallo, S; Straniero, O

    2010-01-01T23:59:59.000Z

    The discovery of a historical bug in the s-post-process AGB code obtained so far by the Torino group forced us to reconsider the role of primary 16O in the 13C-pocket, produced by the 13C(a, n)16O reaction, as important neutron poison for the build up of the s-elements at Halo metallicities. The effect is noticeable only for the highest 13C-pocket efficiencies (cases ST*2 and ST). For Galactic disc metallicities, the bug effect is negligible. A comparative analysis of the neutron poison effect of other primary isotopes (12C, 22Ne and its progenies) is presented. The effect of proton captures, by 14N(n, p)14C, boosts a primary production of Fluorine in Halo AGB stars, with [F/Fe] comparable to [C/Fe], without affecting the s-elements production.

  6. Process for making surfactant capped metal oxide nanocrystals, and products produced by the process

    DOE Patents [OSTI]

    Alivisatos, A. Paul; Rockenberger, Joerg

    2006-01-10T23:59:59.000Z

    Disclosed is a process for making surfactant capped nanocrystals of metal oxides which are dispersable in organic solvents. The process comprises decomposing a metal cupferron complex of the formula MXCupX, wherein M is a metal, and Cup is a N-substituted N-Nitroso hydroxylamine, in the presence of a coordinating surfactant, the reaction being conducted at a temperature ranging from about 150 to about 400.degree. C., for a period of time sufficient to complete the reaction. Also disclosed are compounds made by the process.

  7. Fabrication Flaw Density and Distribution In Repairs to Reactor Pressure Vessel and Piping Welds

    SciTech Connect (OSTI)

    GJ Schuster, FA Simonen, SR Doctor

    2008-04-01T23:59:59.000Z

    The Pacific Northwest National Laboratory is developing a generalized fabrication flaw distribution for the population of nuclear reactor pressure vessels and for piping welds in U.S. operating reactors. The purpose of the generalized flaw distribution is to predict component-specific flaw densities. The estimates of fabrication flaws are intended for use in fracture mechanics structural integrity assessments. Structural integrity assessments, such as estimating the frequency of loss-of-coolant accidents, are performed by computer codes that require, as input, accurate estimates of flaw densities. Welds from four different reactor pressure vessels and a collection of archived pipes have been studied to develop empirical estimates of fabrication flaw densities. This report describes the fabrication flaw distribution and characterization in the repair weld metal of vessels and piping. This work indicates that large flaws occur in these repairs. These results show that repair flaws are complex in composition and sometimes include cracks on the ends of the repair cavities. Parametric analysis using an exponential fit is performed on the data. The relevance of construction records is established for describing fabrication processes and product forms. An analysis of these records shows there was a significant change in repair frequency over the years when these components were fabricated. A description of repair flaw morphology is provided with a discussion of fracture mechanics significance. Fabrication flaws in repairs are characterized using optimized-access, high-sensitivity nondestructive ultrasonic testing. Flaw characterizations are then validated by other nondestructive evaluation techniques and complemented by destructive testing.

  8. Ceramic package fabrication for YMP nuclear waste disposal

    SciTech Connect (OSTI)

    Wilfinger, K.

    1994-08-01T23:59:59.000Z

    The purpose of this work is to develop alternate materials/design concepts to metal barriers for the Nevada Nuclear Waste Storage Investigations Project. There is some potential that site conditions may prove to be too aggressive for successful employment of the metal alloys under current consideration or that performance assessment models will predict metal container degradation rates that are inconsistent with the goal of substantially complete containment included in the NRC regulations. In the event that the anticipated lifetimes of metal containers are considered inadequate, alternate materials (i.e. ceramics or ceramic/metal composites) will be chosen due to superior corrosion resistance. This document was prepared using information taken from the open literature, conversations and correspondence with vendors, news releases and data presented at conferences to determine what form such a package might take. This discussion presents some ceramic material selection criteria, alternatives for the materials which might be used and alternatives for potential fabrication routes. This includes {open_quotes}stand alone{close_quotes} ceramic components and ceramic coatings/linings for metallic structures. A list of companies providing verbal or written information concerning the production of ceramic or ceramic lined waste containers appears at the end of this discussion.

  9. Method of forming a thin unbacked metal foil

    SciTech Connect (OSTI)

    Duchane, D.V.; Barthell, B.L.

    1983-02-23T23:59:59.000Z

    The present invention relates generally to metal foils and methods of making the same. More particularly, this invention pertains to the fabrication of very thin, unbacked metal foils.

  10. Erroneous Wave Functions of Ciuchi et al for Collective Modes in Neutron Production on Metallic Hydride Cathodes

    E-Print Network [OSTI]

    Widom, A; Larsen, L

    2012-01-01T23:59:59.000Z

    There is a recent comment (Ciuchi et al., 2012) concerning the theory of collective many body effects on the neutron production rates in a chemical battery cathode. Ciuchi et al employ an inverse beta decay expression that contains a two body amplitude. Only one electron and one proton may exist in the Ciuchi et al model initial state wave function. A flaw in their reasoning is that one cannot in reality describe collective many body correlations with only a two particle wave function. One needs very many particles to describe collective effects. In the model wave functions of Ciuchi et al there are no metallic hydrides, there are no cathodes and there are no chemical batteries. Employing a wave function with only one electron and one proton is inadequate for describing collective metallic hydride surface quantum plasma physics in cathodes accurately.

  11. Erroneous Wave Functions of Ciuchi et al for Collective Modes in Neutron Production on Metallic Hydride Cathodes

    E-Print Network [OSTI]

    A. Widom; Y. N. Srivastava; L. Larsen

    2012-10-17T23:59:59.000Z

    There is a recent comment (Ciuchi et al., 2012) concerning the theory of collective many body effects on the neutron production rates in a chemical battery cathode. Ciuchi et al employ an inverse beta decay expression that contains a two body amplitude. Only one electron and one proton may exist in the Ciuchi et al model initial state wave function. A flaw in their reasoning is that one cannot in reality describe collective many body correlations with only a two particle wave function. One needs very many particles to describe collective effects. In the model wave functions of Ciuchi et al there are no metallic hydrides, there are no cathodes and there are no chemical batteries. Employing a wave function with only one electron and one proton is inadequate for describing collective metallic hydride surface quantum plasma physics in cathodes accurately.

  12. Divalent metal nanoparticles

    E-Print Network [OSTI]

    DeVries, Gretchen Anne

    2008-01-01T23:59:59.000Z

    Metal nanoparticles hold promise for many scientific and technological applications, such as chemical and biological sensors, vehicles for drug delivery, and subdiffraction limit waveguides. To fabricate such devices, a ...

  13. Hydrogen production in single-chamber tubular microbial electrolysis cells using non-precious-metal catalysts

    E-Print Network [OSTI]

    Tullos, Desiree

    Hydrogen production in single-chamber tubular microbial electrolysis cells using non August 2009 Keywords: Hydrogen production Microbial electrolysis cells (MECs) NiMo NiW Cathode catalystMo cathode accomplished a hydrogen production rate of 2.0 m3 /day/m3 at current density of 270 A/m3 (12 A/m2

  14. Anionic group 6B metal carbonyls as homogeneous catalysts for carbon dioxide/hydrogen activation: the production of alkyl formates

    SciTech Connect (OSTI)

    Darensbourg, D.J.; Ovalles, C.

    1984-06-27T23:59:59.000Z

    The production of alkyl formates from the hydrocondensation of carbon dioxide in alcohols utilizing anionic group 6B carbonyl hydrides as catalysts is herein reported. HM(CO)/sub 5//sup -/ (M = Cr, W; derived from ..mu..-H(M/sub 2/(CO)/sub 10/)/sup -/) and their products of carbon dioxide insertion, HCO/sub 2/M(CO)/sub 5//sup -/, have been found to be effective catalysts for the hydrogenation of CO/sub 2/ in alcohols under rather mild conditions (loading pressures of CO/sub 2/ and H/sub 2/, 250 psi each, and 125/sup 0/C) to provide alkyl formates. The only metal carbonyl species detected in solution via spectroscopy, both at the end of a catalytic period and during catalysis, were M(CO)/sub 6/ and HCO/sub 2/M(CO)/sub 5//sup -/. The metal hexacarbonyls were independently shown to be catalytically inactive. A catalytic cycle is proposed which initially involves release of formic acid from the metal center, either by reductive elimination of the hydrido formato ligands or ligand-assisted heterolytic splitting of dihydrogen with loss of formic acid. In a rapid subsequent process HCOOH reacts with alcohols to yield HCOOR. The addition of carbon monoxide retards alkyl formate production, strongly implying CO/sub 2/ to be the primary source of the carboxylic carbon atom in HCOOR. This was verified by carrying out reactions in the presence of HCO/sub 2/W(/sup 13/CO)/sub 5//sup -/ which provided only H/sup 12/COOR after short reaction periods. However, in the absence of hydrogen and carbon dioxide ..mu..-H(M/sub 2/(CO)/sub 10/)/sup -/ species were observed to be effective catalyst precursors for converting CO and methanol into methyl formate. 36 references, 2 figures, 2 tables.

  15. Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

    DOE Patents [OSTI]

    Cassano, Anthony A. (Allentown, PA)

    1985-01-01T23:59:59.000Z

    A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs.

  16. Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

    DOE Patents [OSTI]

    Cassano, A.A.

    1985-07-02T23:59:59.000Z

    A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs. 3 figs.

  17. Method for hydrogen production and metal winning, and a catalyst/cocatalyst composition useful therefor

    DOE Patents [OSTI]

    Dhooge, Patrick M. (Corrales, NM)

    1987-10-13T23:59:59.000Z

    A catalyst/cocatalyst/organics composition of matter is useful in electrolytically producing hydrogen or electrowinning metals. Use of the catalyst/cocatalyst/organics composition causes the anode potential and the energy required for the reaction to decrease. An electrolyte, including the catalyst/cocatalyst composition, and a reaction medium composition further including organic material are also described.

  18. Structure and yarn sensor for fabric

    DOE Patents [OSTI]

    Mee, D.K.; Allgood, G.O.; Mooney, L.R.; Duncan, M.G.; Turner, J.C.; Treece, D.A.

    1998-10-20T23:59:59.000Z

    A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric. 13 figs.

  19. NEGATIVE-HYDROGEN-ION PRODUCTION BY BACKSCATTERING FROM ALKALI-METAL TARGETS

    E-Print Network [OSTI]

    Schneider, P.J.

    2010-01-01T23:59:59.000Z

    tion of Negative Hydrogen ions and Beams, Brookhaven 1977,of the Workshop on Hydrogen Recycling, Dublin, CA, October"18, 1979 NEGATIVE-HYDROGEN-ION PRODUCTION BY BACKSCATTERING

  20. Covering Walls With Fabrics.

    E-Print Network [OSTI]

    Anonymous,

    1979-01-01T23:59:59.000Z

    TDOC . Z TA24S.7 8873 NO.1227 WALLS with ;FABRICS Texas Agricultural Extension Service . The Texas A&M University System Daniel C. Pfannstiel, Director, College Station, Texas Covering Walls with Fabrics* When tastefully applied, fabrics... it is applied, fabric-covered walls improve the sound-absorbing acoustical properties of a room. Also, fabrics can be used for covering walls of either textured gypsum board or wood paneling. Home decorating magazines are good sources for ideas about fabric...

  1. Update On Monolithic Fuel Fabrication Development

    SciTech Connect (OSTI)

    C. R Clark; J. M. Wight; G. C. Knighton; G. A. Moore; J. F. Jue

    2005-11-01T23:59:59.000Z

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Advancements have been made in the production of U-Mo foil including full sized foils. Progress has also been made in the friction stir welding and transient liquid phase bonding fabrication processes resulting in better bonding, more stable processes and the ability to fabricate larger fuel plates.

  2. Fuel Fabrication Facility

    National Nuclear Security Administration (NNSA)

    Construction of the Mixed Oxide Fuel Fabrication Facility Construction of the Mixed Oxide Fuel Fabrication Facility November 2005 May 2007 June 2008 May 2012...

  3. Neutronic fuel element fabrication

    DOE Patents [OSTI]

    Korton, George (Cincinnati, OH)

    2004-02-24T23:59:59.000Z

    This disclosure describes a method for metallurgically bonding a complete leak-tight enclosure to a matrix-type fuel element penetrated longitudinally by a multiplicity of coolant channels. Coolant tubes containing solid filler pins are disposed in the coolant channels. A leak-tight metal enclosure is then formed about the entire assembly of fuel matrix, coolant tubes and pins. The completely enclosed and sealed assembly is exposed to a high temperature and pressure gas environment to effect a metallurgical bond between all contacting surfaces therein. The ends of the assembly are then machined away to expose the pin ends which are chemically leached from the coolant tubes to leave the coolant tubes with internal coolant passageways. The invention described herein was made in the course of, or under, a contract with the U.S. Atomic Energy Commission. It relates generally to fuel elements for neutronic reactors and more particularly to a method for providing a leak-tight metal enclosure for a high-performance matrix-type fuel element penetrated longitudinally by a multiplicity of coolant tubes. The planned utilization of nuclear energy in high-performance, compact-propulsion and mobile power-generation systems has necessitated the development of fuel elements capable of operating at high power densities. High power densities in turn require fuel elements having high thermal conductivities and good fuel retention capabilities at high temperatures. A metal clad fuel element containing a ceramic phase of fuel intimately mixed with and bonded to a continuous refractory metal matrix has been found to satisfy the above requirements. Metal coolant tubes penetrate the matrix to afford internal cooling to the fuel element while providing positive fuel retention and containment of fission products generated within the fuel matrix. Metal header plates are bonded to the coolant tubes at each end of the fuel element and a metal cladding or can completes the fuel-matrix enclosure by encompassing the sides of the fuel element between the header plates.

  4. Production of pulsed, mass-selected beams of metal and semiconductor clusters

    SciTech Connect (OSTI)

    Kamalou, Omar; Rangama, Jimmy; Ramillon, Jean-Marc; Guinement, Patrick; Huber, Bernd A. [CIMAP, CEA-CNRS-ENSICaen-UCBN, Bv. Henry Becquerel (B.P. 5133), F-14070 Caen Cedex 05 (France)

    2008-06-15T23:59:59.000Z

    We report on the development of a beam line for mass-selected metal and semiconductor clusters. The cluster source combines the principles of plasma sputtering and gas condensation. Both techniques together allow to produce clusters in a wide size range. With the aid of a time-of-flight system, small clusters (i.e., Cu{sub n}{sup +}, n<100) are selected and pure beams containing only one cluster size are provided. For large clusters (containing several thousands of atoms), a beam with a narrow size distribution is obtained. A 90 deg. quadrupole deviator is used to separate charged clusters from neutral ones.

  5. Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

    E-Print Network [OSTI]

    Sirk, Aislinn H.

    The feasibility of producing oxygen by direct electrolysis of the molten lunar regolith at 1600 C was investigated and the generation of usable oxygen gas at the anode and concomitant production of iron and silicon at the ...

  6. Ceramic nanostructures and methods of fabrication

    DOE Patents [OSTI]

    Ripley, Edward B. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Morrell, Jonathan S. (Knoxville, TN)

    2009-11-24T23:59:59.000Z

    Structures and methods for the fabrication of ceramic nanostructures. Structures include metal particles, preferably comprising copper, disposed on a ceramic substrate. The structures are heated, preferably in the presence of microwaves, to a temperature that softens the metal particles and preferably forms a pool of molten ceramic under the softened metal particle. A nano-generator is created wherein ceramic material diffuses through the molten particle and forms ceramic nanostructures on a polar site of the metal particle. The nanostructures may comprise silica, alumina, titania, or compounds or mixtures thereof.

  7. Fabrication of transparent ceramics using nanoparticles

    DOE Patents [OSTI]

    Cherepy, Nerine J; Tillotson, Thomas M; Kuntz, Joshua D; Payne, Stephen A

    2012-09-18T23:59:59.000Z

    A method of fabrication of a transparent ceramic using nanoparticles synthesized via organic acid complexation-combustion includes providing metal salts, dissolving said metal salts to produce an aqueous salt solution, adding an organic chelating agent to produce a complexed-metal sol, heating said complexed-metal sol to produce a gel, drying said gel to produce a powder, combusting said powder to produce nano-particles, calcining said nano-particles to produce oxide nano-particles, forming said oxide nano-particles into a green body, and sintering said green body to produce the transparent ceramic.

  8. Polymorphous computing fabric

    DOE Patents [OSTI]

    Wolinski, Christophe Czeslaw (Los Alamos, NM); Gokhale, Maya B. (Los Alamos, NM); McCabe, Kevin Peter (Los Alamos, NM)

    2011-01-18T23:59:59.000Z

    Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

  9. Dust production from sub-solar to super-solar metallicity in Thermally Pulsing Asymptotic Giant Branch Stars

    E-Print Network [OSTI]

    Ambra, Nanni; Paola, Marigo; Léo, Girardi; Atefeh, Javadi; Jacco, van Loon

    2014-01-01T23:59:59.000Z

    We discuss the dust chemistry and growth in the circumstellar envelopes (CSEs) of Thermally Pulsing Asymptotic Giant Branch (TP-AGB) star models computed with the COLIBRI code, at varying initial mass and metallicity (Z=0.001, 0.008, 0.02, 0.04, 0.06). A relevant result of our analysis deals with the silicate production in M-stars. We show that, in order to reproduce the observed trend between terminal velocities and mass-loss rates in Galactic M-giants, one has to significantly reduce the efficiency of chemisputtering by H2 molecules, usually considered as the most effective dust destruction mechanism. This indication is also in agreement with the most recent laboratory results, which show that silicates may condense already at T=1400 K, instead than at Tcond=1000 K, as obtained by models that include chemisputtering. From the analysis of the total dust ejecta, we find that the total dust-to-gas ejecta of intermediate-mass stars are much less dependent on metallicity than usually assumed. In a broader contex...

  10. Influence of lateral target size on hot electron production and electromagnetic pulse emission from laser-irradiated metallic targets

    SciTech Connect (OSTI)

    Chen Ziyu; Li Jianfeng; Yu Yong; Li Xiaoya; Peng Qixian; Zhu Wenjun [National Key Laboratory of Shock Wave and Detonation Physics, Institute of Fluid Physics, China Academy of Engineering Physics, Mianyang, Sichuan 621900 (China); Wang Jiaxiang [State Key Laboratory of Precision Spectroscopy, East China Normal University, Shanghai 200062 (China)

    2012-11-15T23:59:59.000Z

    The influences of lateral target size on hot electron production and electromagnetic pulse emission from laser interaction with metallic targets have been investigated. Particle-in-cell simulations at high laser intensities show that the yield of hot electrons tends to increase with lateral target size, because the larger surface area reduces the electrostatic field on the target, owing to its expansion along the target surface. At lower laser intensities and longer time scales, experimental data characterizing electromagnetic pulse emission as a function of lateral target size also show target-size effects. Charge separation and a larger target tending to have a lower target potential have both been observed. The increase in radiation strength and downshift in radiation frequency with increasing lateral target size can be interpreted using a simple model of the electrical capacity of the target.

  11. Reference Alloy Waste Form Fabrication and Initiation of Reducing Atmosphere and Reductive Additives Study on Alloy Waste Form Fabrication

    SciTech Connect (OSTI)

    S.M. Frank; T.P. O'Holleran; P.A. Hahn

    2011-09-01T23:59:59.000Z

    This report describes the fabrication of two reference alloy waste forms, RAW-1(Re) and RAW-(Tc) using an optimized loading and heating method. The composition of the alloy materials was based on a generalized formulation to process various proposed feed streams resulting from the processing of used fuel. Waste elements are introduced into molten steel during alloy fabrication and, upon solidification, become incorporated into durable iron-based intermetallic phases of the alloy waste form. The first alloy ingot contained surrogate (non-radioactive), transition-metal fission products with rhenium acting as a surrogate for technetium. The second alloy ingot contained the same components as the first ingot, but included radioactive Tc-99 instead of rhenium. Understanding technetium behavior in the waste form is of particular importance due the longevity of Tc-99 and its mobility in the biosphere in the oxide form. RAW-1(Re) and RAW-1(Tc) are currently being used as test specimens in the comprehensive testing program investigating the corrosion and radionuclide release mechanisms of the representative alloy waste form. Also described in this report is the experimental plan to study the effects of reducing atmospheres and reducing additives to the alloy material during fabrication in an attempt to maximize the oxide content of waste streams that can be accommodated in the alloy waste form. Activities described in the experimental plan will be performed in FY12. The first aspect of the experimental plan is to study oxide formation on the alloy by introducing O2 impurities in the melt cover gas or from added oxide impurities in the feed materials. Reducing atmospheres will then be introduced to the melt cover gas in an attempt to minimize oxide formation during alloy fabrication. The second phase of the experimental plan is to investigate melting parameters associated with alloy fabrication to allow the separation of slag and alloy components of the melt.

  12. Neutron generators with size scalability, ease of fabrication and multiple ion source functionalities

    SciTech Connect (OSTI)

    Elizondo-Decanini, Juan M

    2014-11-18T23:59:59.000Z

    A neutron generator is provided with a flat, rectilinear geometry and surface mounted metallizations. This construction provides scalability and ease of fabrication, and permits multiple ion source functionalities.

  13. Tritium production from a low voltage deuterium discharge on palladium and other metals

    SciTech Connect (OSTI)

    Claytor, T.N.; Jackson, D.D.; Tuggle, D.G.

    1995-09-01T23:59:59.000Z

    Over the past year the authors have been able to demonstrate that a plasma loading method produces an exciting and unexpected amount of tritium from small palladium wires. In contrast to electrochemical hydrogen or deuterium loading of palladium, this method yields a reproducible tritium generation rate when various electrical and physical conditions are met. Small diameter wires (100--250 microns) have been used with gas pressures above 200 torr at voltages and currents of about 2,000 V at 3--5 A. By carefully controlling the sputtering rate of the wire, runs have been extended to hundreds of hours allowing a significant amount (> 10`s nCi) of tritium to accumulate. they show tritium generation rates for deuterium-palladium foreground runs that are up to 25 times larger than hydrogen-palladium control experiments using materials from the same batch. They illustrate the difference between batches of annealed palladium and as received palladium from several batches as well as the effect of other metals (Pt, Ni, Nb, Zr, V, W, Hf) to demonstrate that the tritium generation rate can vary greatly from batch to batch.

  14. Radionuclides, Metals, and Hydrocarbons in Oil and Gas Operational Discharges and Environmental Samples Associated with Offshore Production Facilities on the Texas/Louisiana Continental Shelf with an Environmental Assessment of Metals and Hydrocarbons

    SciTech Connect (OSTI)

    Continental Shelf Associates, Inc.

    1999-08-16T23:59:59.000Z

    This report presents concentrations of radionuclides, metals, and hydrocarbons in samples of produced water and produced sand from oil and gas production platforms located offshore Texas and Louisiana. Concentrations in produced water discharge plume/receiving water, ambient seawater, sediment, interstitial water, and marine animal tissue samples collected in the vicinity of discharging platforms and reference sites distant from discharges are also reported and discussed. An environmental risk assessment is made on the basis of the concentrations of metals and hydrocarbons determined in the samples.

  15. Radionuclides, Metals, and Hydrocarbons in Oil and Gas Operational Discharges and Environmental Samples Associated with Offshore Production Facilities on the Texas/Louisiana Continental Shelf with an Environmental Assessment of Metals and Hydrocarbons.

    SciTech Connect (OSTI)

    NONE

    1997-06-01T23:59:59.000Z

    This report presents concentrations of radionuclides, metals, and hydrocarbons in samples of produced water and produced sand from oil and gas production platforms located offshore Texas and Louisiana. concentrations in produced water discharge plume / receiving water, ambient seawater, sediment, interstitial water, and marine animal tissue samples collected in the vicinity of discharging platforms and reference sites distant from discharges are also reported and discussed. An environmental risk assessment is made on the basis of the concentration of metals and hydrocarbons determined in the samples.

  16. Fabrication of boron sputter targets

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); McKernan, Mark A. (Livermore, CA)

    1995-01-01T23:59:59.000Z

    A process for fabricating high density boron sputtering targets with sufficient mechanical strength to function reliably at typical magnetron sputtering power densities and at normal process parameters. The process involves the fabrication of a high density boron monolithe by hot isostatically compacting high purity (99.9%) boron powder, machining the boron monolithe into the final dimensions, and brazing the finished boron piece to a matching boron carbide (B.sub.4 C) piece, by placing aluminum foil there between and applying pressure and heat in a vacuum. An alternative is the application of aluminum metallization to the back of the boron monolithe by vacuum deposition. Also, a titanium based vacuum braze alloy can be used in place of the aluminum foil.

  17. Cryogenic Dark Matter Search Detector Fabrication Process and Recent Improvements

    E-Print Network [OSTI]

    Andrew Jastram; Rusty Harris; Rupak Mahapatra; James Phillips; Mark Platt; Kunj Prasad; Joel Sander; Sriteja Upadhyayula

    2014-09-26T23:59:59.000Z

    A dedicated facility has been commissioned for Cryogenic Dark Matter Search (CDMS) detector fabrication at Texas A&M University (TAMU). The fabrication process has been carefully tuned using this facility and its equipment. Production of successfully tested detectors has been demonstrated. Significant improvements in detector performance have been made using new fabrication methods/equipment and tuning of process parameters.

  18. Measurements of actinide-fission product yields in Caliban and Prospero metallic core reactor fission neutron fields

    SciTech Connect (OSTI)

    Casoli, P.; Authier, N. [CEA, Centre de Valduc, 21120 Is-sur-Tille (France); Laurec, J.; Bauge, E.; Granier, T. [CEA, Centre DIF, 91297 Arpajon (France)

    2011-07-01T23:59:59.000Z

    In the 1970's and early 1980's, an experimental program was performed on the facilities of the CEA Valduc Research Center to measure several actinide-fission product yields. Experiments were, in particular, completed on the Caliban and Prospero metallic core reactors to study fission-neutron-induced reactions on {sup 233}U, {sup 235}U, and {sup 239}Pu. Thick actinide samples were irradiated and the number of nuclei of each fission product was determined by gamma spectrometry. Fission chambers were irradiated simultaneously to measure the numbers of fissions in thin deposits of the same actinides. The masses of the thick samples and the thin deposits were determined by mass spectrometry and alpha spectrometry. The results of these experiments will be fully presented in this paper for the first time. A description of the Caliban and Prospero reactors, their characteristics and performances, and explanations about the experimental approach will also be given in the article. A recent work has been completed to analyze and reinterpret these measurements and particularly to evaluate the associated uncertainties. In this context, calculations have also been carried out with the Monte Carlo transport code Tripoli-4, using the published benchmarked Caliban description and a three-dimensional model of Prospero, to determine the average neutron energy causing fission. Simulation results will be discussed in this paper. Finally, new fission yield measurements will be proposed on Caliban and Prospero reactors to strengthen the results of the first experiments. (authors)

  19. Controlled temperature expansion in oxygen production by molten alkali metal salts

    DOE Patents [OSTI]

    Erickson, Donald C. (Annapolis)

    1985-06-04T23:59:59.000Z

    A continuous process is set forth for the production of oxygen from an oxygen containing gas stream, such as air, by contacting a feed gas stream with a molten solution of an oxygen acceptor to oxidize the acceptor and cyclically regenerating the oxidized acceptor by releasing oxygen from the acceptor wherein the oxygen-depleted gas stream from the contact zone is treated sequentially to temperature reduction by heat exchange against the feed stream so as to condense out entrained oxygen acceptor for recycle to the process, combustion of the gas stream with fuel to elevate its temperature and expansion of the combusted high temperature gas stream in a turbine to recover power.

  20. Accelerated Articles Fabrication of Metallic Microstructures Using

    E-Print Network [OSTI]

    Prentiss, Mara

    or meshes and can also be used in microfluidic, mi- croanalytical, and microelectromechanical systems systems,3 microsen- sor,4 and microelectromechanical systems (MEMS).5,6 The fab- rication process involves

  1. Fabricated Metals (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport in RepresentativeDepartment of Energy 1.DepartmentofDEPARTMENT2 DOEFabricated

  2. MECS 2006 - Fabricated Metals | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment ofLetterEconomy andTermsDepartment1| DepartmentCement

  3. AN INITIAL ASSESSMENT OF POTENTIAL PRODUCTION TECHNOLOGIES FOR EPSILON-METAL WASTE FORMS

    SciTech Connect (OSTI)

    Rohatgi, Aashish; Strachan, Denis M.

    2011-03-01T23:59:59.000Z

    This report examines and ranks a total of seven materials processing techniques that may be potentially utilized to consolidate the undissolved solids from nuclear fuel reprocessing into a low-surface area form. Commercial vendors of processing equipment were contacted and literature researched to gather information for this report. Typical equipment and their operation, corresponding to each of the seven techniques, are described in the report based upon the discussions and information provided by the vendors. Although the report does not purport to describe all the capabilities and issues of various consolidation techniques, it is anticipated that this report will serve as a guide by highlighting the key advantages and disadvantages of these techniques. The processing techniques described in this report were broadly classified into those that employed melting and solidification, and those in which the consolidation takes place in the solid-state. Four additional techniques were examined that were deemed impractical, but were included for completeness. The techniques were ranked based on criteria such as flexibility in accepting wide-variety of feed-stock (chemistry, form, and quantity), ease of long-term maintenance, hot cell space requirements, generation of additional waste streams, cost, and any special considerations. Based on the assumption of ~2.5 L of waste to be consolidated per day, sintering based techniques, namely, microwave sintering, spark plasma sintering and hot isostatic pressing, were ranked as the top-3 choices, respectively. Melting and solidification based techniques were ranked lower on account of generation of volatile phases and difficulties associated with reactivity and containment of the molten metal.

  4. Fabrication of Surface Plasmon Resonators by Nanoskiving

    E-Print Network [OSTI]

    Prentiss, Mara

    . The diamond knife cuts cleanly through microplates 35 µm in diameter and 100 nm thick without bending); the single-crystalline gold nanowires fabricated here have much lower radiative loss than polycrystalline to act as surface plasmon resonators, a characteristic that polycrystalline metal nanowires do

  5. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 1996, 13 companies operated 22 primary aluminum reduction plants. Montana,

    E-Print Network [OSTI]

    . 18.5% ad val. Unwrought (other than aluminum alloys) 7601.10.6000 Free 11.0% ad val. Waste and scrap18 ALUMINUM1 (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 1996, 13 companies operated 22 primary aluminum reduction plants. Montana, Oregon

  6. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2004, 6 companies operated 14 primary aluminum reduction plants; 6 smelters

    E-Print Network [OSTI]

    . Unwrought (other than aluminum alloys) 7601.10.6000 Free. Waste and scrap 7602.00.0000 Free. Depletion20 ALUMINUM1 (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2004, 6 companies operated 14 primary aluminum reduction plants; 6 smelters continued

  7. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 1999, 12 companies operated 23 primary aluminum reduction plants. Montana,

    E-Print Network [OSTI]

    .10.3000 2.6% ad val. Unwrought (other than aluminum alloys) 7601.10.6000 Free. Waste and scrap 760222 ALUMINUM1 (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 1999, 12 companies operated 23 primary aluminum reduction plants. Montana, Oregon

  8. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2001, 12 companies operated 23 primary aluminum reduction plants. The 11

    E-Print Network [OSTI]

    coils) 7601.10.3000 2.6% ad val. Unwrought (other than aluminum alloys) 7601.10.6000 Free. Waste20 ALUMINUM1 (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2001, 12 companies operated 23 primary aluminum reduction plants. The 11 smelters east

  9. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2003, 7 companies operated 15 primary aluminum reduction plants; 6 smelters

    E-Print Network [OSTI]

    . Unwrought (other than aluminum alloys) 7601.10.6000 Free. Waste and scrap 7602.00.0000 Free. Depletion, prices in the aluminum scrap and secondary aluminum alloy markets fluctuated through September but closed20 ALUMINUM1 (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production

  10. (Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon alloys and metal (excluding semiconductor-and solar-

    E-Print Network [OSTI]

    Production and Use: Estimated value of silicon alloys and metal (excluding semiconductor- and solar- grade silicon) produced in the United States in 2009 was $470 million. Four companies produced silicon materials in six plants. Of those companies, three produced ferrosilicon in four plants. Metallurgical

  11. Contextualizing urban mobile fabrics

    E-Print Network [OSTI]

    Lin, Michael Chia-Liang

    2007-01-01T23:59:59.000Z

    This thesis is focus on the urban fabric issues. To be more specific, I will focus on the "Mobile Fabrics" within the larger Asian urban context. Instead of working with a specific geographical site; I will focus on the ...

  12. Controlled temperature expansion in oxygen production by molten alkali metal salts

    DOE Patents [OSTI]

    Erickson, D.C.

    1985-06-04T23:59:59.000Z

    A continuous process is set forth for the production of oxygen from an oxygen containing gas stream, such as air, by contacting a feed gas stream with a molten solution of an oxygen acceptor to oxidize the acceptor and cyclically regenerating the oxidized acceptor by releasing oxygen from the acceptor wherein the oxygen-depleted gas stream from the contact zone is treated sequentially to temperature reduction by heat exchange against the feed stream so as to condense out entrained oxygen acceptor for recycle to the process, combustion of the gas stream with fuel to elevate its temperature and expansion of the combusted high temperature gas stream in a turbine to recover power. 1 fig.

  13. Please cite this article in press as: Bourne, G.R., et al., Closed channel fabrication using micromolding of metallic glass. J. Mater. Process. Tech. (2009), doi:10.1016/j.jmatprotec.2008.12.003

    E-Print Network [OSTI]

    Sawyer, Wallace

    2009-01-01T23:59:59.000Z

    , Gainesville, FL 32611, USA b Department of Mechanical and Aerospace Engineering, University of Florida in molding, forming and casting of metallic glass alloys in a recent review (Schroers, 2005). The atomic structure of these alloys differentiates them from typical metals. While ordinary metals have a crystalline

  14. Electrochemical/Pyrometallurgical Waste Stream Processing and Waste Form Fabrication

    SciTech Connect (OSTI)

    Steven Frank; Hwan Seo Park; Yung Zun Cho; William Ebert; Brian Riley

    2014-12-01T23:59:59.000Z

    This report summarizes treatment and waste form options being evaluated for waste streams resulting from the electrochemical/pyrometallurgical (pyro ) processing of used oxide nuclear fuel. The technologies that are described are South Korean (Republic of Korea – ROK) and United States of America (US) ‘centric’ in the approach to treating pyroprocessing wastes and are based on the decade long collaborations between US and ROK researchers. Some of the general and advanced technologies described in this report will be demonstrated during the Integrated Recycle Test (IRT) to be conducted as a part of the Joint Fuel Cycle Study (JFCS) collaboration between US Department of Energy (DOE) and ROK national laboratories. The JFCS means to specifically address and evaluated the technological, economic, and safe guard issues associated with the treatment of used nuclear fuel by pyroprocessing. The IRT will involve the processing of commercial, used oxide fuel to recover uranium and transuranics. The recovered transuranics will then be fabricated into metallic fuel and irradiated to transmutate, or burn the transuranic elements to shorter lived radionuclides. In addition, the various process streams will be evaluated and tested for fission product removal, electrolytic salt recycle, minimization of actinide loss to waste streams and waste form fabrication and characterization. This report specifically addresses the production and testing of those waste forms to demonstrate their compatibility with treatment options and suitability for disposal.

  15. Integrated Recycling Test Fuel Fabrication

    SciTech Connect (OSTI)

    R.S. Fielding; K.H. Kim; B. Grover; J. Smith; J. King; K. Wendt; D. Chapman; L. Zirker

    2013-03-01T23:59:59.000Z

    The Integrated Recycling Test is a collaborative irradiation test that will electrochemically recycle used light water reactor fuel into metallic fuel feedstock. The feedstock will be fabricated into a metallic fast reactor type fuel that will be irradiation tested in a drop in capsule test in the Advanced Test Reactor on the Idaho National Laboratory site. This paper will summarize the fuel fabrication activities and design efforts. Casting development will include developing a casting process and system. The closure welding system will be based on the gas tungsten arc burst welding process. The settler/bonder system has been designed to be a simple system which provides heating and controllable impact energy to ensure wetting between the fuel and cladding. The final major pieces of equipment to be designed are the weld and sodium bond inspection system. Both x-radiography and ultrasonic inspection techniques have been examine experimentally and found to be feasible, however the final remote system has not been designed. Conceptual designs for radiography and an ultrasonic system have been made.

  16. Update on US High Density Fuel Fabrication Development

    SciTech Connect (OSTI)

    C.R. Clark; G.A. Moore; J.F. Jue; B.H. Park; N.P. Hallinan; D.M. Wachs; D.E. Burkes

    2007-03-01T23:59:59.000Z

    Second generation uranium molybdenum fuel has shown excellent in-reactor irradiation performance. This metallic fuel type is capable of being fabricated at much higher loadings than any presently used research reactor fuel. Due to the broad range of fuel types this alloy system encompasses—fuel powder to monolithic foil and binary fuel systems to multiple element additions—significant amounts of research and development have been conducted on the fabrication of these fuels. This paper presents an update of the US RERTR effort to develop fabrication techniques and the fabrication methods used for the RERTR-9A miniplate test.

  17. Heteroepitaxial Self Assembling Noble Metal Nanoparticles in Monocrystalline Silicon 

    E-Print Network [OSTI]

    Martin, Michael S.

    2013-08-13T23:59:59.000Z

    Embedding metal nanoparticles in crystalline silicon possesses numerous possible applications to fabricate optoelectronic switches, increase efficiency of radiation detectors, decrease the thickness of monocrystalline silicon solar panels...

  18. Fabrication options for depleted uranium components in shielded containers

    SciTech Connect (OSTI)

    Derrington, S.B.; Thompson, J.E.; Coates, C.W.

    1994-01-27T23:59:59.000Z

    Depleted uranium (DU) is an attractive material for the gamma-shielding components in containers designed for the storage, transport, and disposal of high-level radioactive wastes or spent nuclear fuel. The size and weight of these components present fabrication challenges. A broad range of technical expertise, capabilities, and facilities for uranium manufacturing and technology development exist at the Department of Energy laboratories and production facilities and within commercial industry. Several cast and wrought processes are available to fabricate the DU components. Integration of the DU fabrication capabilities and physical limitations for handling the DU components into the early design phase will ensure a fabricable product.

  19. Fabricating solid carbon porous electrodes from powders

    DOE Patents [OSTI]

    Kaschmitter, James L. (Pleasanton, CA); Tran, Tri D. (Livermore, CA); Feikert, John H. (Livermore, CA); Mayer, Steven T. (San Leandro, CA)

    1997-01-01T23:59:59.000Z

    Fabrication of conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive dionization, and waste treatment. Electrodes fabricated from low surface area (<50 m.sup.2 /gm) graphite and cokes exhibit excellent reversible lithium intercalation characteristics, making them ideal for use as anodes in high voltage lithium insertion (lithium-ion) batteries. Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon compositives with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to be high surface area carbons, fuel cell electrodes can be produced.

  20. Fabricating solid carbon porous electrodes from powders

    DOE Patents [OSTI]

    Kaschmitter, J.L.; Tran, T.D.; Feikert, J.H.; Mayer, S.T.

    1997-06-10T23:59:59.000Z

    Fabrication is described for conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive deionization, and waste treatment. Electrodes fabricated from low surface area (<50 m{sup 2}/gm) graphite and cokes exhibit excellent reversible lithium intercalation characteristics, making them ideal for use as anodes in high voltage lithium insertion (lithium-ion) batteries. Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon composites with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to high surface area carbons, fuel cell electrodes can be produced. 1 fig.

  1. Method for fabricating laminated uranium composites

    DOE Patents [OSTI]

    Chapman, L.R.

    1983-08-03T23:59:59.000Z

    The present invention is directed to a process for fabricating laminated composites of uranium or uranium alloys and at least one other metal or alloy. The laminated composites are fabricated by forming a casting of the molten uranium with the other metal or alloy which is selectively positioned in the casting and then hot-rolling the casting into a laminated plate in or around which the casting components are metallurgically bonded to one another to form the composite. The process of the present invention provides strong metallurgical bonds between the laminate components primarily since the bond disrupting surface oxides on the uranium or uranium alloy float to the surface of the casting to effectively remove the oxides from the bonding surfaces of the components.

  2. URANIUM METAL POWDER PRODUCTION, PARTICLE DISTRIBUTION ANALYSIS, AND REACTION RATE STUDIES OF A HYDRIDE-DEHYDRIDE PROCESS 

    E-Print Network [OSTI]

    Sames, William

    2011-08-08T23:59:59.000Z

    Work was done to study a hydride-dehydride method for producing uranium metal powder. Particle distribution analysis was conducted using digital microscopy and grayscale image analysis software. The particle size was found to be predominantly...

  3. Effects of trace metals on diatom export products from the euphotic zone and significance for biogeochemical cycles

    E-Print Network [OSTI]

    Richter, Daniel J.

    metal are also reported (Cu from Coale and Bruland, 1988;Zn from Bruland, 1989; Cd from Lane et al. , 2008). Free52:843–855. Buck, K. N. and Bruland, K. W. (2005). Copper

  4. Method and apparatus for fabricating superconducting wire

    SciTech Connect (OSTI)

    Kumar, N.

    1993-07-20T23:59:59.000Z

    A method is described for fabricating a superconducting wire comprising the steps of: in a first means, sputter depositing on a base wire a partial superconduction layer consisting of at least some, but not all, of the elements of an HTS material; and in a second means, reacting said partial superconduction layer with the other element or elements, including at least one metallic element, of the HTS material so that a complete superconduction layer is formed on said base wire.

  5. All-Metallic Vertical Transistors Based on Stacked Dirac Materials

    E-Print Network [OSTI]

    Wang, Yangyang

    It is an ongoing pursuit to use metal as a channel material in a field effect transistor. All metallic transistor can be fabricated from pristine semimetallic Dirac materials (such as graphene, silicene, and germanene), ...

  6. New polymorphous computing fabric.

    SciTech Connect (OSTI)

    Wolinski, C. (Christophe); Gokhale, M. (Maya); McCabe, K. P. (Kevin P.)

    2002-01-01T23:59:59.000Z

    This paper introduces a new polymorphous computing Fabric well suited to DSP and Image Processing and describes its implementation on a Configurable System on a Chip (CSOC). The architecture is highly parameterized and enables customization of the synthesized Fabric to achieve high performance for a specific class of application. For this reason it can be considered to be a generic model for hardware accelerator synthesis from a high level specification. Another important innovation is the Fabric uses a global memory concept, which gives the host processor random access to all the variables and instructions on the Fabric. The Fabric supports different computing models including MIMD, SPMD and systolic flow and permits dynamic reconfiguration. We present a specific implementation of a bank of FIR filters on a Fabric composed of 52 cells on the Altera Excalibur ARM running at 33 MHz. The theoretical performance of this Fabric is 1.8 GMACh. For the FIR application we obtain 1.6 GMAC/s real performance. Some automatic tools have been developed like the tool to provide a host access utility and assembler.

  7. High Speed, Low Cost Fabrication of Gas Diffusion Electrodes for Membrane Electrode Assemblies

    SciTech Connect (OSTI)

    DeCastro, Emory S.; Tsou, Yu-Min; Liu, Zhenyu

    2013-09-20T23:59:59.000Z

    Fabrication of membrane electrode assemblies (MEAs) depends on creating inks or pastes of catalyst and binder, and applying this suspension to either the membrane (catalyst coated membrane) or gas diffusion media (gas diffusion electrode) and respectively laminating either gas diffusion media or gas diffusion electrodes (GDEs) to the membrane. One barrier to cost effective fabrication for either of these approaches is the development of stable and consistent suspensions. This program investigated the fundamental forces that destabilize the suspensions and developed innovative approaches to create new, highly stable formulations. These more concentrated formulations needed fewer application passes, could be coated over longer and wider substrates, and resulted in significantly lower coating defects. In March of 2012 BASF Fuel Cell released a new high temperature product based on these advances, whereby our customers received higher performing, more uniform MEAs resulting in higher stack build yields. Furthermore, these new materials resulted in an “instant” increase in capacity due to higher product yields and material throughput. Although not part of the original scope of this program, these new formulations have also led us to materials that demonstrate equivalent performance with 30% less precious metal in the anode. This program has achieved two key milestones in DOE’s Manufacturing R&D program: demonstration of processes for direct coating of electrodes and continuous in-line measurement for component fabrication.

  8. BioConstructs : methods for bio-inspired and bio-fabricated design

    E-Print Network [OSTI]

    Zolotovsky, Katia

    2012-01-01T23:59:59.000Z

    This work presents experimentation with design and fabrication methods, using biological systems either indirectly (as a source of inspiration and information for design) or directly (as a material production for fabrication). ...

  9. Fabrication of Chemically Doped, High Upper Critical Field Magnesium Diboride Superconducting Wires

    SciTech Connect (OSTI)

    Marzik, James, V.

    2005-10-13T23:59:59.000Z

    Controlled chemical doping of magnesium diboride (MgB2) has been shown to substantially improve its superconducting properties to the levels required for high field magnets, but the doping is difficult to accomplish through the usual route of solid state reaction and diffusion. Further, superconducting cables of MgB2 are difficult to fabricate because of the friable nature of the material. In this Phase I STTR project, doped and undoped boron fibers were made by chemical vapor deposition (CVD). Several >100m long batches of doped and undoped fiber were made by CVD codeposition of boron plus dopants. Bundles of these fibers infiltrated with liquid magnesium and subsequently converted to MgB2 to form Mg-MgB2 metal matrix composites. In a parallel path, doped boron nano-sized powder was produced by a plasma synthesis technique, reacted with magnesium to produce doped MgB2 superconducting ceramic bodies. The doped powder was also fabricated into superconducting wires several meters long. The doped boron fibers and powders made in this program were fabricated into fiber-metal composites and powder-metal composites by a liquid metal infiltration technique. The kinetics of the reaction between boron fiber and magnesium metal was investigated in fiber-metal composites. It was found that the presence of dopants had significantly slowed the reaction between magnesium and boron. The superconducting properties were measured for MgB2 fibers and MgB2 powders made by liquid metal infiltration. Properties of MgB2 products (Jc, Hc2) from Phase I are among the highest reported to date for MgB2 bulk superconductors. Chemically doped MgB2 superconducting magnets can perform at least as well as NbTi and NbSn3 in high magnetic fields and still offer an improvement over the latter two in terms of operating temperature. These characteristics make doped MgB2 an effective material for high magnetic field applications, such as magnetic confined fusion, and medical MRI devices. Developing fusion as an energy source will dramatically reduce energy costs, global warming, and radioactive waste. Cheaper and more efficient medical MRI devices could lower examination costs, find potential health problems earlier, and thus also benefit society as a whole. Other potential commercial applications for this material are devices for the generation and storage of electrical power, thus lowering the cost of delivered electricity.

  10. Lithium metal reduction of plutonium oxide to produce plutonium metal

    DOE Patents [OSTI]

    Coops, Melvin S. (Livermore, CA)

    1992-01-01T23:59:59.000Z

    A method is described for the chemical reduction of plutonium oxides to plutonium metal by the use of pure lithium metal. Lithium metal is used to reduce plutonium oxide to alpha plutonium metal (alpha-Pu). The lithium oxide by-product is reclaimed by sublimation and converted to the chloride salt, and after electrolysis, is removed as lithium metal. Zinc may be used as a solvent metal to improve thermodynamics of the reduction reaction at lower temperatures. Lithium metal reduction enables plutonium oxide reduction without the production of huge quantities of CaO--CaCl.sub.2 residues normally produced in conventional direct oxide reduction processes.

  11. Biologically inspired digital fabrication

    E-Print Network [OSTI]

    Han, Sarah (Sarah J.)

    2013-01-01T23:59:59.000Z

    Objects and systems in nature are models for the practice of sustainable design and fabrication. From trees to bones, natural systems are characterized by the constant interplay of creation, environmental response, and ...

  12. Nuclear Fabrication Consortium

    SciTech Connect (OSTI)

    Levesque, Stephen

    2013-04-05T23:59:59.000Z

    This report summarizes the activities undertaken by EWI while under contract from the Department of Energy (DOE) � Office of Nuclear Energy (NE) for the management and operation of the Nuclear Fabrication Consortium (NFC). The NFC was established by EWI to independently develop, evaluate, and deploy fabrication approaches and data that support the re-establishment of the U.S. nuclear industry: ensuring that the supply chain will be competitive on a global stage, enabling more cost-effective and reliable nuclear power in a carbon constrained environment. The NFC provided a forum for member original equipment manufactures (OEM), fabricators, manufacturers, and materials suppliers to effectively engage with each other and rebuild the capacity of this supply chain by : � Identifying and removing impediments to the implementation of new construction and fabrication techniques and approaches for nuclear equipment, including system components and nuclear plants. � Providing and facilitating detailed scientific-based studies on new approaches and technologies that will have positive impacts on the cost of building of nuclear plants. � Analyzing and disseminating information about future nuclear fabrication technologies and how they could impact the North American and the International Nuclear Marketplace. � Facilitating dialog and initiate alignment among fabricators, owners, trade associations, and government agencies. � Supporting industry in helping to create a larger qualified nuclear supplier network. � Acting as an unbiased technology resource to evaluate, develop, and demonstrate new manufacturing technologies. � Creating welder and inspector training programs to help enable the necessary workforce for the upcoming construction work. � Serving as a focal point for technology, policy, and politically interested parties to share ideas and concepts associated with fabrication across the nuclear industry. The report the objectives and summaries of the Nuclear Fabrication Consortium projects. Full technical reports for each of the projects have been submitted as well.

  13. Micro-fabrication Techniques for Target Components

    SciTech Connect (OSTI)

    Miles, R; Hamilton, J; Crawford, J; Ratti, S; Trevino, J; Graff, T; Stockton, C; Harvey, C

    2008-06-10T23:59:59.000Z

    Micro-fabrication techniques, derived from the semi-conductor industry, can be used to make a variety of useful mechanical components for targets. A selection of these components including supporting cooling arms for prototype cryogenic inertial confinement fusion targets, stepped and graded density targets for materials dynamics experiments are described. Micro-fabrication enables cost-effective, simultaneous fabrication of multiple high-precision components with complex geometries. Micro-fabrication techniques such as thin-film deposition, photo-lithographic patterning and etch processes normally used in the semi-conductor manufacture industry, can be exploited to make useful mechanical target components. Micro-fabrication processes have in recent years been used to create a number of micro-electro-mechanical systems (MEMS) components such as pressure sensors, accelerometers, ink jet printer heads, microfluidics platforms and the like. These techniques consist primarily of deposition of thin films of material, photo-lithographic patterning and etching processes performed sequentially to produce three dimensional structures using essentially planar processes. While the planar technology can be limiting in terms of the possible geometries of the final product, advantages of using these techniques include the ability to make multiple complex structures simultaneously and cost-effectively. Target components fabricated using these techniques include the supporting cooling arms for cryogenic prototype fusion ignition targets, stepped targets for equation-of-state experiments, and graded density reservoirs for material strength experiments.

  14. Preparation of uniform nanoparticles of ultra-high purity metal oxides, mixed metal oxides, metals, and metal alloys

    DOE Patents [OSTI]

    Woodfield, Brian F.; Liu, Shengfeng; Boerio-Goates, Juliana; Liu, Qingyuan; Smith, Stacey Janel

    2012-07-03T23:59:59.000Z

    In preferred embodiments, metal nanoparticles, mixed-metal (alloy) nanoparticles, metal oxide nanoparticles and mixed-metal oxide nanoparticles are provided. According to embodiments, the nanoparticles may possess narrow size distributions and high purities. In certain preferred embodiments, methods of preparing metal nanoparticles, mixed-metal nanoparticles, metal oxide nanoparticles and mixed-metal nanoparticles are provided. These methods may provide tight control of particle size, size distribution, and oxidation state. Other preferred embodiments relate to a precursor material that may be used to form nanoparticles. In addition, products prepared from such nanoparticles are disclosed.

  15. Fabrication of fiber supported ionic liquids and methods of use

    DOE Patents [OSTI]

    Luebke, David R; Wickramanayake, Shan

    2013-02-26T23:59:59.000Z

    One or more embodiments relates to the production of a fabricated fiber having an asymmetric polymer network and having an immobilized liquid such as an ionic liquid within the pores of the polymer network. The process produces the fabricated fiber in a dry-wet spinning process using a homogenous dope solution, providing significant advantage over current fabrication methods for liquid-supporting polymers. The fabricated fibers may be effectively utilized for the separation of a chemical species from a mixture based on the selection of the polymer, the liquid, and the solvent utilized in the dope.

  16. Midas: Fabricating Custom Capacitive Touch Sensors to Prototype Interactive Objects

    E-Print Network [OSTI]

    California at Irvine, University of

    . While digital fabrication techniques such as 3D printing make it easier to prototype the shape of custom processes like 3D printing and CNC ma- chining make it easier to prototype the form of such products

  17. EFFECTS ON CHP PLANT EFFICIENCY OF H2 PRODUCTION THROUGH PARTIAL OXYDATION OF NATURAL GAS OVER TWO GROUP VIII METAL

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    EFFECTS ON CHP PLANT EFFICIENCY OF H2 PRODUCTION THROUGH PARTIAL OXYDATION OF NATURAL GAS OVER TWO with natural gas in spark ignition engines can increase for electric efficiency. In-situ H23 production for spark ignition engines fuelled by natural gas has therefore been investigated recently, and4 reformed

  18. Upgrading platform using alkali metals

    DOE Patents [OSTI]

    Gordon, John Howard

    2014-09-09T23:59:59.000Z

    A process for removing sulfur, nitrogen or metals from an oil feedstock (such as heavy oil, bitumen, shale oil, etc.) The method involves reacting the oil feedstock with an alkali metal and a radical capping substance. The alkali metal reacts with the metal, sulfur or nitrogen content to form one or more inorganic products and the radical capping substance reacts with the carbon and hydrogen content to form a hydrocarbon phase. The inorganic products may then be separated out from the hydrocarbon phase.

  19. Polymer micromold and fabrication process

    DOE Patents [OSTI]

    Lee, A.P.; Northrup, M.A.; Ahre, P.E.; Dupuy, P.C.

    1997-08-19T23:59:59.000Z

    A mold assembly is disclosed with micro-sized features in which the hollow portion thereof is fabricated from a sacrificial mandrel which is surface treated and then coated to form an outer shell. The sacrificial mandrel is then selectively etched away leaving the outer shell as the final product. The sacrificial mandrel is fabricated by a precision lathe, for example, so that when removed by etching the inner or hollow area has diameters as small as 10`s of micros ({micro}m). Varying the inside diameter contours of the mold can be accomplished with specified ramping slopes formed on the outer surface of the sacrificial mandrel, with the inside or hollow section being, for example, 275 {micro}m in length up to 150 {micro}m in diameter within a 6 mm outside diameter (o.d.) mold assembly. The mold assembly itself can serve as a micronozzle or microneedle, and plastic parts, such as microballoons for angioplasty, polymer microparts, and microactuators, etc., may be formed within the mold assembly. 6 figs.

  20. Polymer micromold and fabrication process

    DOE Patents [OSTI]

    Lee, Abraham P. (1428 Whitecliff Way, Walnut Creek, CA 94596); Northrup, M. Allen (923 Creston Rd., Berkeley, CA 94708); Ahre, Paul E. (1299 Gonzaga Ct., Livermore, CA 94550); Dupuy, Peter C. (1736 Waldo Ct., Modesto, CA 95358)

    1997-01-01T23:59:59.000Z

    A mold assembly with micro-sized features in which the hollow portion thereof is fabricated from a sacrificial mandrel which is surface treated and then coated to form an outer shell. The sacrificial mandrel is then selectively etched away leaving the outer shell as the final product. The sacrificial mandrel is fabricated by a precision lathe, for example, so that when removed by etching the inner or hollow area has diameters as small as 10's of micros (.mu.m). Varying the inside diameter contours of the mold can be accomplished with specified ramping slopes formed on the outer surface of the sacrificial mandrel, with the inside or hollow section being, for example, 275 .mu.m in length up to 150 .mu.m in diameter within a 6 mm outside diameter (o.d.) mold assembly. The mold assembly itself can serve as a micronozzle or microneedle, and plastic parts, such as microballoons for angioplasty, polymer microparts, and microactuators, etc., may be formed within the mold assembly.

  1. Production

    Broader source: Energy.gov [DOE]

    Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of...

  2. Thin film lithium-based batteries and electrochromic devices fabricated with nanocomposite electrode materials

    DOE Patents [OSTI]

    Gillaspie, Dane T; Lee, Se-Hee; Tracy, C. Edwin; Pitts, John Roland

    2014-02-04T23:59:59.000Z

    Thin-film lithium-based batteries and electrochromic devices (10) are fabricated with positive electrodes (12) comprising a nanocomposite material composed of lithiated metal oxide nanoparticles (40) dispersed in a matrix composed of lithium tungsten oxide.

  3. Fabrication process for openable microfluidic devices and externally actuated microfluidic switch

    E-Print Network [OSTI]

    Cartas Ayala, Marco Aurelio

    2008-01-01T23:59:59.000Z

    In this document I discuss the fabrication of metallic, aluminum and aluminum oxide, 3D micro channels, made with standard milling technology, along with two channel closing methods for openable devices: half cured-glued ...

  4. Method of producing catalytic materials for fabricating nanostructures

    DOE Patents [OSTI]

    Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

    2013-02-19T23:59:59.000Z

    Methods of fabricating nano-catalysts are described. In some embodiments the nano-catalyst is formed from a powder-based substrate material and is some embodiments the nano-catalyst is formed from a solid-based substrate material. In some embodiments the substrate material may include metal, ceramic, or silicon or another metalloid. The nano-catalysts typically have metal nanoparticles disposed adjacent the surface of the substrate material. The methods typically include functionalizing the surface of the substrate material with a chelating agent, such as a chemical having dissociated carboxyl functional groups (--COO), that provides an enhanced affinity for metal ions. The functionalized substrate surface may then be exposed to a chemical solution that contains metal ions. The metal ions are then bound to the substrate material and may then be reduced, such as by a stream of gas that includes hydrogen, to form metal nanoparticles adjacent the surface of the substrate.

  5. Lithographic fabrication of nanoapertures

    DOE Patents [OSTI]

    Fleming, James G. (Albuquerque, NM)

    2003-01-01T23:59:59.000Z

    A new class of silicon-based lithographically defined nanoapertures and processes for their fabrication using conventional silicon microprocessing technology have been invented. The new ability to create and control such structures should significantly extend our ability to design and implement chemically selective devices and processes.

  6. Innovative forming and fabrication technologies : new opportunities.

    SciTech Connect (OSTI)

    Davis, B.; Hryn, J.; Energy Systems; Kingston Process Metallurgy, Inc.

    2008-01-31T23:59:59.000Z

    The advent of light metal alloys and advanced materials (polymer, composites, etc.) have brought the possibility of achieving important energy reductions into the full life cycle of these materials, especially in transportation applications. 1 These materials have gained acceptance in the aerospace industry but use of light metal alloys needs to gain wider acceptance in other commercial transportation areas. Among the main reasons for the relatively low use of these materials are the lack of manufacturability, insufficient mechanical properties, and increased material costs due to processing inefficiencies. Considering the enormous potential energy savings associated with the use of light metal alloys and advanced materials in transportation, there is a need to identify R&D opportunities in the fields of materials fabrication and forming aimed at developing materials with high specific mechanical properties combined with energy efficient processes and good manufacturability. This report presents a literature review of the most recent developments in the areas of fabrication and metal forming focusing principally on aluminum alloys. In the first section of the document, the different sheet manufacturing technologies including direct chill (DC) casting and rolling, spray forming, spray rolling, thin slab, and strip casting are reviewed. The second section of the document presents recent research on advanced forming processes. The various forming processes reviewed are: superplastic forming, electromagnetic forming, age forming, warm forming, hydroforming, and incremental forming. Optimization of conventional forming processes is also discussed. Potentially interesting light metal alloys for high structural efficiency including aluminum-scandium, aluminum-lithium, magnesium, titanium, and amorphous metal alloys are also reviewed. This section concludes with a discussion on alloy development for manufacturability. The third section of the document reviews the latest developments in fiber-reinforced composite materials. Emerging curing processes are presented along with a discussion on the possible developments in biocomposite materials. The fourth section presents recent developments in the fabrication of bulk nanomaterials and nanoparticles reinforced materials. Advanced joining technologies are presented in the fifth section. Future research is proposed in the last section.

  7. Method of fabricating conductive electrodes on the front and backside of a thin film structure

    DOE Patents [OSTI]

    Tabada, Phillipe J. (Roseville, CA); Tabada, legal representative, Melody (Roseville, CA); Pannu, Satinderpall S. (Pleasanton, CA)

    2011-05-22T23:59:59.000Z

    A method of fabricating a thin film device having conductive front and backside electrodes or contacts. Top-side cavities are first formed on a first dielectric layer, followed by the deposition of a metal layer on the first dielectric layer to fill the cavities. Defined metal structures are etched from the metal layer to include the cavity-filled metal, followed by depositing a second dielectric layer over the metal structures. Additional levels of defined metal structures may be formed in a similar manner with vias connecting metal structures between levels. After a final dielectric layer is deposited, a top surface of a metal structure of an uppermost metal layer is exposed through the final dielectric layer to form a front-side electrode, and a bottom surface of a cavity-filled portion of a metal structure of a lowermost metal layer is also exposed through the first dielectric layer to form a back-side electrode.

  8. Stabilization of Electrocatalytic Metal Nanoparticles at Metal...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene Triple Junction Points. Stabilization of Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene...

  9. Anchored nanostructure materials and method of fabrication

    DOE Patents [OSTI]

    Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

    2012-11-27T23:59:59.000Z

    Anchored nanostructure materials and methods for their fabrication are described. The anchored nanostructure materials may utilize nano-catalysts that include powder-based or solid-based support materials. The support material may comprise metal, such as NiAl, ceramic, a cermet, or silicon or other metalloid. Typically, nanoparticles are disposed adjacent a surface of the support material. Nanostructures may be formed as anchored to nanoparticles that are adjacent the surface of the support material by heating the nano-catalysts and then exposing the nano-catalysts to an organic vapor. The nanostructures are typically single wall or multi-wall carbon nanotubes.

  10. Fabrication of Molecular Devices 

    E-Print Network [OSTI]

    Walton, Katherine

    2011-08-04T23:59:59.000Z

    This project focuses on the synthesis and attachment of metal nanoparticles to Au and GaAs surfaces using a combination of chemical self-assembly and scanned probe lithography. In this project self-assembled monolayers (SAMs) of alkanethiols...

  11. Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quartery report, August 1994--November 1994

    SciTech Connect (OSTI)

    NONE

    1994-12-01T23:59:59.000Z

    This first quarterly report describes work during the first three months of the University of Pittsburgh`s (Pitt`s) project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quotes} Participating with Pitt on this project are Dravo Lime Company (DLC), Mill Service, Inc. (MSO and the Center for Hazardous Materials Research (CHMR)). The report states the goals of the project - both general and specific - and then describes the activities of the project team during the reporting period. All of this work has been organizational and developmental in nature. No data has yet been collected. Technical details and data will appear for the first time in the second quarterly report and be the major topic of subsequent reports.

  12. Production

    Broader source: Energy.gov [DOE]

    Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of cultivation systems.

  13. Method of producing adherent metal oxide coatings on metallic surfaces

    DOE Patents [OSTI]

    Lane, Michael H. (Clifton Park, NY); Varrin, Jr., Robert D. (McLean, VA)

    2001-01-01T23:59:59.000Z

    Provided is a process of producing an adherent synthetic corrosion product (sludge) coating on metallic surfaces. The method involves a chemical reaction between a dry solid powder mixture of at least one reactive metal oxide with orthophosphoric acid to produce a coating in which the particles are bound together and the matrix is adherent to the metallic surface.

  14. Method of making patterned helical metallic ribbon for continuous edge winding applications

    DOE Patents [OSTI]

    Liebermann, H.H.; Frischmann, P.G.; Rosenberry, G.M. Jr.

    1982-08-10T23:59:59.000Z

    Metallic ribbon having cutout patterns therein is fabricated in continuous helical form by directing a melt stream or jet onto a rapidly moving patterned substrate surface. 10 figs.

  15. Fate of Noble Metals during the Pyroprocessing of Spent Nuclear Fuel

    SciTech Connect (OSTI)

    B.R. Westphal; D. Vaden; S.X. Li; G.L. Fredrickson; R.D. Mariani

    2009-09-01T23:59:59.000Z

    During the pyroprocessing of spent nuclear fuel by electrochemical techniques, fission products are separated as the fuel is oxidized at the anode and refined uranium is deposited at the cathode. Those fission products that are oxidized into the molten salt electrolyte are considered active metals while those that do not react are considered noble metals. The primary noble metals encountered during pyroprocessing are molybdenum, zirconium, ruthenium, rhodium, palladium, and technetium. Pyroprocessing of spent fuel to date has involved two distinctly different electrorefiner designs, in particular the anode to cathode configuration. For one electrorefiner, the anode and cathode collector are horizontally displaced such that uranium is transported across the electrolyte medium. As expected, the noble metal removal from the uranium during refining is very high, typically in excess of 99%. For the other electrorefiner, the anode and cathode collector are vertically collocated to maximize uranium throughput. This arrangement results in significantly less noble metals removal from the uranium during refining, typically no better than 20%. In addition to electrorefiner design, operating parameters can also influence the retention of noble metals, albeit at the cost of uranium recovery. Experiments performed to date have shown that as much as 100% of the noble metals can be retained by the cladding hulls while affecting the uranium recovery by only 6%. However, it is likely that commercial pyroprocessing of spent fuel will require the uranium recovery to be much closer to 100%. The above mentioned design and operational issues will likely be driven by the effects of noble metal contamination on fuel fabrication and performance. These effects will be presented in terms of thermal properties (expansion, conductivity, and fusion) and radioactivity considerations. Ultimately, the incorporation of minor amounts of noble metals from pyroprocessing into fast reactor metallic fuel will be shown to be of no consequence to reactor performance.

  16. Actinide metal processing

    DOE Patents [OSTI]

    Sauer, N.N.; Watkin, J.G.

    1992-03-24T23:59:59.000Z

    A process for converting an actinide metal such as thorium, uranium, or plutonium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is described together with a low temperature process for preparing an actinide oxide nitrate such as uranyl nitrate. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  17. Actinide metal processing

    DOE Patents [OSTI]

    Sauer, Nancy N. (Los Alamos, NM); Watkin, John G. (Los Alamos, NM)

    1992-01-01T23:59:59.000Z

    A process of converting an actinide metal such as thorium, uranium, or plnium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is provided together with a low temperature process of preparing an actinide oxide nitrate such as uranyl nitrte. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  18. Carbon Nanotubes Based Nanoelectrode Arrays: Fabrication, Evaluation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Arrays: Fabrication, Evaluation and Application in Voltammetric Analysis. Carbon Nanotubes Based Nanoelectrode Arrays: Fabrication, Evaluation and Application in...

  19. Modeling electrodeposition for LIGA microdevice fabrication

    SciTech Connect (OSTI)

    Griffiths, S.K.; Nilson, R.H.; Bradshaw, R.W. [and others

    1998-02-01T23:59:59.000Z

    To better understand and to help optimize the electroforming portion of the LIGA process, we have developed one and two-dimensional numerical models describing electrode-position of metal into high aspect-ratio molds. The one-dimensional model addresses dissociation, diffusion, electromigration, and deposition of multiple ion species. The two-dimensional model is limited to a single species, but includes transport induced by forced flow of electrolyte outside the mold and by buoyancy associated with metal ion depletion within the mold. To guide model development and to validate these models, we have also conducted a series of laboratory experiments using a sulfamate bath to deposit nickel in cylindrical molds having aspect ratios up to twenty-five. The experimental results indicate that current densities well in excess of the diffusion-limited currents may still yield metal deposits of acceptable morphology. However, the numerical models demonstrate that such large ion fluxes cannot be sustained by convection within the mold resulting from flow across the mold top. Instead, calculations suggest that the observed enhancement of transport probably results from natural convection within the molds, and that buoyancy-driven flows may be critical to metal ion transport even in micron-scale features having very large aspect ratios. Taking advantage of this enhanced ion transport may allow order-of-magnitude reductions in electroforming times for LIGA microdevice fabrication. 42 refs., 14 figs., 1 tab.

  20. Fuel Fabrication Capability Research and Development Plan

    SciTech Connect (OSTI)

    Senor, David J.; Burkes, Douglas

    2014-04-17T23:59:59.000Z

    The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors. Therefore, the overriding motivation behind the FFC R&D program described in this plan is to foster closer integration between fuel design and fabrication to reduce programmatic risk. These motivating factors are all interrelated, and progress addressing one will aid understanding of the others. The FFC R&D needs fall into two principal categories, 1) baseline process optimization, to refine the existing fabrication technologies, and 2) manufacturing process alternatives, to evaluate new fabrication technologies that could provide improvements in quality, repeatability, material utilization, or cost. The FFC R&D Plan examines efforts currently under way in regard to coupon, foil, plate, and fuel element manufacturing, and provides recommendations for a number of R&D topics that are of high priority but not currently funded (i.e., knowledge gaps). The plan ties all FFC R&D efforts into a unified vision that supports the overall Convert Program schedule in general, and the fabrication schedule leading up to the MP-1 and FSP-1 irradiation experiments specifically. The fabrication technology decision gates and down-selection logic and schedules are tied to the schedule for fabricating the MP-1 fuel plates, which will provide the necessary data to make a final fuel fabrication process down-selection. Because of the short turnaround between MP-1 and the follow-on FSP-1 and MP-2 experiments, the suite of specimen types that will be available for MP-1 will be the same as those available for FSP-1 and MP-2. Therefore, the only opportunity to explore parameter space and alternative processing is between now and 2016 when the candidate processes are down-selected in preparation for the MP-1, FSP-1, and MP-2 plate manufacturing campaigns. A number of key risks identified by the FFC are discussed in this plan, with recommended mitigating actions for those activities within FFC, and identification of risks that are impacted by activities in other areas of the Convert Program. The R&D Plan does not include discussion of FFC initiatives related to production-scale manufacturing of fuel (e.g., establishment of the Pilot Line Production Facility), rather, the goal of this plan is to document the R&D activities needed ultimately to enable high-quality and cost-effective production of the fuel by the commercial fuel fabricator. The intent is for this R&D Plan to be a living document that will be reviewed and updated on a regular basis (e.g., annually) to ensure that FFC R&D activities remain properly aligned to the needs of the Convert Program. This version of the R&D Plan represents the first annual review and revision.

  1. CVD of refractory amorphous metal alloys

    SciTech Connect (OSTI)

    Tenhover, M. [The Carborundum Co., Niagara Falls, NY (United States). Technology Div.

    1995-08-01T23:59:59.000Z

    In this work, a novel process is described for the fabrication of multi-metallic amorphous metal alloy coatings using a chemical vapor deposition (CVD) technique. Of special interest in this work are amorphous metal alloys containing Mo and/or Cr which have high crystallization temperatures and readily available low decomposition temperature metal-bearing precursors. The conditions for amorphous alloy formation via CVD are described as well as the chemical properties of these materials. High temperature, aqueous corrosion tests have shown these materials (especially those containing Cr) are among the most corrosion resistant metal alloys known.

  2. Metal-sensing layer-semiconductor and metal-sensing layer-metal heterostructure gas sensors

    SciTech Connect (OSTI)

    O'Leary, M.; Li, Zheng; Fonash, S.J.

    1987-01-01T23:59:59.000Z

    Extremely sensitive gas sensors can be fabricated using heterostructures of the form metal-sensing layer-semiconductor or metal-sensing layer-metal. These structures are heterostructure diodes which have the barrier controlling transport at least partially located in the sensing layer. In the presence of the gas species to be detected, the electrical properties of the sensing layer evolve, resulting in a modification of the barrier to electric current transport and, hence, resulting in detection due to changes in the current-voltage characteristics of the device. This type of sensor structure is demonstrated using the Pd/Ti-O/sub x/Ti heterostructure hydrogen detector.

  3. Nuclear target foil fabrication for the Romano Event

    SciTech Connect (OSTI)

    Weed, J.W.; Romo, J.G. Jr.; Griggs, G.E.

    1984-06-19T23:59:59.000Z

    The Vacuum Processes Lab, of LLNL's M.E. Dept. - Material Fabrication Division, was requested to provide 250 coated Parylene target foils for a nuclear physics experiment titled the ROMANO Event. Due to the developmental nature of some of the fabrication procedures, approximately 400 coated foils were produced to satisfy the event's needs. The foils were used in the experiment as subkilovolt x-ray, narrow band pass filters, and wide band ultraviolet filters. This paper is divided into three sections describing: (1) nuclear target foil fabrication, (2) Parylene substrate preparation and production, and (3) foil and substrate inspections.

  4. Intraocular lens fabrication

    DOE Patents [OSTI]

    Salazar, Mike A. (Albuquerque, NM); Foreman, Larry R. (Los Alamos, NM)

    1997-01-01T23:59:59.000Z

    This invention describes a method for fabricating an intraocular lens made rom clear Teflon.TM., Mylar.TM., or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube.

  5. Intraocular lens fabrication

    DOE Patents [OSTI]

    Salazar, M.A.; Foreman, L.R.

    1997-07-08T23:59:59.000Z

    This invention describes a method for fabricating an intraocular lens made from clear Teflon{trademark}, Mylar{trademark}, or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube. 13 figs.

  6. Electrochemical fabrication of capacitors

    DOE Patents [OSTI]

    Mansour, Azzam N. (Fairfax Sta., VA); Melendres, Carlos A. (Lemont, IL)

    1999-01-01T23:59:59.000Z

    A film of nickel oxide is anodically deposited on a graphite sheet held in osition on an electrochemical cell during application of a positive electrode voltage to the graphite sheet while exposed to an electrolytic nickel oxide solution within a volumetrically variable chamber of the cell. An angularly orientated x-ray beam is admitted into the cell for transmission through the deposited nickel oxide film in order to obtain structural information while the film is subject to electrochemical and in-situ x-ray spectroscopy from which optimum film thickness, may be determined by comparative analysis for capacitor fabrication purposes.

  7. Electrochemical fabrication of capacitors

    SciTech Connect (OSTI)

    Mansour, A.N.; Melendres, C.A.

    1999-12-14T23:59:59.000Z

    A film of nickel oxide is anodically deposited on a graphite sheet held in position on an electrochemical cell during application of a positive electrode voltage to the graphite sheet while exposed to an electrolytic nickel oxide solution within a volumetrically variable chamber of the cell. An angularly orientated x-ray beam is admitted into the cell for transmission through the deposited nickel oxide film in order to obtain structural information while the film is subject to electrochemical and in-situ x-ray spectroscopy from which optimum film thickness, may be determined by comparative analysis for capacitor fabrication purposes.

  8. Mask fabrication process

    DOE Patents [OSTI]

    Cardinale, Gregory F. (Oakland, CA)

    2000-01-01T23:59:59.000Z

    A method for fabricating masks and reticles useful for projection lithography systems. An absorber layer is conventionally patterned using a pattern and etch process. Following the step of patterning, the entire surface of the remaining top patterning photoresist layer as well as that portion of an underlying protective photoresist layer where absorber material has been etched away is exposed to UV radiation. The UV-exposed regions of the protective photoresist layer and the top patterning photoresist layer are then removed by solution development, thereby eliminating the need for an oxygen plasma etch and strip and chances for damaging the surface of the substrate or coatings.

  9. Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders

    SciTech Connect (OSTI)

    Dr. David M. Bowden; Dr. William H. Peter

    2012-03-31T23:59:59.000Z

    The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical feasibility studies were performed to identify the most viable approaches to NNS preform fabrication using basic powder metallurgy mill product forms as the building blocks and advanced joining techniques including fusion and solid state joining to assemble these building blocks into efficient machining performs.

  10. Electroless metal plating of plastics

    DOE Patents [OSTI]

    Krause, Lawrence J. (Chicago, IL)

    1984-01-01T23:59:59.000Z

    Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

  11. Electroless metal plating of plastics

    DOE Patents [OSTI]

    Krause, L.J.

    1982-09-20T23:59:59.000Z

    Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

  12. Electroless metal plating of plastics

    DOE Patents [OSTI]

    Krause, Lawrence J. (Chicago, IL)

    1986-01-01T23:59:59.000Z

    Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

  13. Electrospun and oxidized cellulose materials for environmental remediation of heavy metals in groundwater

    SciTech Connect (OSTI)

    Han, Dong [Stony Brook University (SUNY); Halada, Gary P. [Stony Brook University (SUNY); Spalding, Brian Patrick [ORNL; Brooks, Scott C [ORNL

    2009-12-01T23:59:59.000Z

    This chapter focuses on the use of modified cellulosic materials in the field of environmental remediation. Two different chemical methods were involved in fabricating oxidized cellulose (OC), which has shown promise as a metal ion chelator in environmental applications. Electrospinning was utilized to introduce a more porous structure into an oxidized cellulose matrix. FTIR and Raman spectroscopy were used to study both the formation of OC and its surface complexation with metal ions. IR and Raman spectroscopic data demonstrate the formation of characteristic carboxylic groups in the structure of the final products and the successful formation of OC-metal complexes. Subsequent field tests at the Field Research Site at Oak Ridge National Laboratory confirmed the value of OC for sorption of both U and Th ions.

  14. Method of coating metal surfaces to form protective metal coating thereon

    DOE Patents [OSTI]

    Krikorian, Oscar H. (Danville, CA); Curtis, Paul G. (Tracy, CA)

    1992-01-01T23:59:59.000Z

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof.

  15. Method of coating metal surfaces to form protective metal coating thereon

    DOE Patents [OSTI]

    Krikorian, O.H.; Curtis, P.G.

    1992-03-31T23:59:59.000Z

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof. 1 figure.

  16. AFIP-6 Fabrication Summary Report

    SciTech Connect (OSTI)

    Glenn A. Moore; M. Craig Marshall

    2011-09-01T23:59:59.000Z

    The AFIP-6 (ATR Full-size plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP-6 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

  17. AFIP-2 Fabrication Summary Report

    SciTech Connect (OSTI)

    Glenn Moore

    2010-02-01T23:59:59.000Z

    The Advanced Test Reactor (ATR) Full-size Plate In Center Flux Trap Position (AFIP)-2 experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP 2 experiment to be irradiated in the Idaho National Laboratory ATR. This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

  18. AFIP-4 Fabrication Summary Report

    SciTech Connect (OSTI)

    Glenn A. Moore

    2010-02-01T23:59:59.000Z

    The AFIP-4 (ATR Full –size-plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Twelve qualified fueled plates were fabricated for the AFIP-4 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts; including material selection, fabrication processes, and fuel plate qualification.

  19. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Huang, Yu-Chu; Dornfeld, David

    2012-01-01T23:59:59.000Z

    Hazardous Substances Directive WEEE = Waste Electrical andelectronic products (RoHS, WEEE). Complementary metal oxide

  20. "Fractal Growth Modeling of Electrochemical Deposition in Solid Freeform Fabrication," J. G. Zhou, Z. He and J. Guo, Proceedings of the Tenth Solid Freeform Fabrication Symposium, Austin, Texas, August, 1999.

    E-Print Network [OSTI]

    Zhou, Jack

    "Fractal Growth Modeling of Electrochemical Deposition in Solid Freeform Fabrication," J. G. Zhou, August, 1999. FRACTAL GROWTH MODELING OF ELECTROCHEMICAL DEPOSITION IN SOLID FREEFORM FABRICATION Jack G deposition among metal particles during ECLD-SFF is a fractal growth process. The fractal dimension

  1. Reactive binders for metal parts produced by Three Dimensional Printing

    E-Print Network [OSTI]

    Yoo, Helen Jean

    1997-01-01T23:59:59.000Z

    Three Dimensional Printing (3DP) is a solid free form fabrication process which enables the construction of parts directly from computer-aided design (CAD) models. In the current process, metal parts are produced by printing ...

  2. Near room temperature lithographically processed metal-oxide transistors

    E-Print Network [OSTI]

    Tang, Hui, M. Eng. Massachusetts Institute of Technology

    2008-01-01T23:59:59.000Z

    A fully lithographic process at near-room-temperature was developed for the purpose of fabricating transistors based on metal-oxide channel materials. The combination of indium tin oxide (ITO) as the source/drain electrodes, ...

  3. JLab SRF Cavity Fabrication Errors, Consequences and Lessons Learned

    SciTech Connect (OSTI)

    Frank Marhauser

    2011-09-01T23:59:59.000Z

    Today, elliptical superconducting RF (SRF) cavities are preferably made from deep-drawn niobium sheets as pursued at Jefferson Laboratory (JLab). The fabrication of a cavity incorporates various cavity cell machining, trimming and electron beam welding (EBW) steps as well as surface chemistry that add to forming errors creating geometrical deviations of the cavity shape from its design. An analysis of in-house built cavities over the last years revealed significant errors in cavity production. Past fabrication flaws are described and lessons learned applied successfully to the most recent in-house series production of multi-cell cavities.

  4. Low cost fabrication of silicon carbide based ceramics and fiber reinforced composites

    SciTech Connect (OSTI)

    Singh, M.; Levine, S.R.

    1995-07-01T23:59:59.000Z

    A low cost processing technique called reaction forming for the fabrication of near-net and complex shaped components of silicon carbide based ceramics and composites is presented. This process consists of the production of a microporous carbon preform and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture with very good control of pore volume and pore size thereby yielding materials with tailorable microstructure and composition. Mechanical properties (elastic modulus, flexural strength, and fracture toughness) of reaction-formed silicon carbide ceramics are presented. This processing approach is suitable for various kinds of reinforcements such as whiskers, particulates, fibers (tows, weaves, and filaments), and 3-D architectures. This approach has also been used to fabricate continuous silicon carbide fiber reinforced ceramic composites (CFCC`s) with silicon carbide based matrices. Strong and tough composites with tailorable matrix microstructure and composition have been obtained. Microstructure and thermomechanical properties of a silicon carbide (SCS-6) fiber reinforced reaction-formed silicon carbide matrix composites are discussed.

  5. One-Step Fabrication of High-Performance All-SWNT Field-Effect Transistors by Patterned Growth Technique

    E-Print Network [OSTI]

    Maruyama, Shigeo

    transfer characteristics, fabricated by modifying our SAM-based patterning technique [4]. With an improved pattering technique of SAM film, metal catalysts are dip-coated in SAM removed area. By ACCVD technique). Fig. 1. (a) SEM images of the fabricated all-SWNT FET. The electrode-shape films consisted

  6. Fabrication methods for low impedance lithium polymer electrodes

    DOE Patents [OSTI]

    Chern, T.S.; MacFadden, K.O.; Johnson, S.L.

    1997-12-16T23:59:59.000Z

    A process is described for fabricating an electrolyte-electrode composite suitable for high energy alkali metal battery that includes mixing composite electrode materials with excess liquid, such as ethylene carbonate or propylene carbonate, to produce an initial formulation, and forming a shaped electrode therefrom. The excess liquid is then removed from the electrode to compact the electrode composite which can be further compacted by compression. The resulting electrode exhibits at least a 75% lower resistance.

  7. Fabrication methods for low impedance lithium polymer electrodes

    DOE Patents [OSTI]

    Chern, Terry Song-Hsing (Midlothian, VA); MacFadden, Kenneth Orville (Highland, MD); Johnson, Steven Lloyd (Arbutus, MD)

    1997-01-01T23:59:59.000Z

    A process for fabricating an electrolyte-electrode composite suitable for high energy alkali metal battery that includes mixing composite electrode materials with excess liquid, such as ethylene carbonate or propylene carbonate, to produce an initial formulation, and forming a shaped electrode therefrom. The excess liquid is then removed from the electrode to compact the electrode composite which can be further compacted by compression. The resulting electrode exhibits at least a 75% lower resistance.

  8. Spray casting of metallic preforms

    DOE Patents [OSTI]

    Flinn, John E. (Idaho Falls, ID); Burch, Joseph V. (Shelley, ID); Sears, James W. (Niskayuna, NY)

    2000-01-01T23:59:59.000Z

    A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.

  9. LIFE Target Fabrication Research Plan Sept 2008

    SciTech Connect (OSTI)

    Miles, R; Biener, J; Kucheyev, S; Montesanti, R; Satcher, J; Spadaccini, C; Rose, K; Wang, M; Hamza, A; Alexander, N; Brown, L; Hund, J; Petzoldt, R; Sweet, W; Goodin, D

    2008-11-10T23:59:59.000Z

    The target-system for the baseline LIFE fast-ignition target was analyzed to establish a preliminary estimate for the costs and complexities involved in demonstrating the technologies needed to build a prototype LIFE plant. The baseline fast-ignition target upon which this analysis was developed is shown in Figure 1.0-1 below. The LIFE target-system incorporates requirements for low-cost, high throughput manufacture, high-speed, high accuracy injection of the target into the chamber, production of sufficient energy from implosion and recovery and recycle of the imploded target material residue. None of these functions has been demonstrated to date. Existing target fabrication techniques which lead to current 'hot spot' target costs of {approx}$100,000 per target and at a production rate of 2/day are unacceptable for the LIFE program. Fabrication techniques normally used for low-cost, low accuracy consumer products such as toys must be adapted to the high-accuracy LIFE target. This will be challenge. A research program resulting is the demonstration of the target-cycle technologies needed for a prototype LIFE reactor is expected to cost {approx}$51M over the course of 5 years. The effort will result in targets which will cost an estimated $0.23/target at a rep-rate of 20 Hz or about 1.73M targets/day.

  10. Energy Systems Fabrication Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01T23:59:59.000Z

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Energy Systems Fabrication Laboratory at the Energy Systems Integration Facility. The Energy Systems Fabrication Laboratory at NREL's Energy Systems Integration Facility (ESIF) manufactures components for fuel cells and electrochemical cells using a variety of manufacturing techniques. Fabricated components include catalysts, thin-film and gas diffusion electrodes, and membrane electrode assemblies (MEAs). The laboratory supports NREL's fuel cell and electrochemical cell related research. The main focus of the laboratory is to provide support for fuel cell research that is performed in adjacent laboratories. The laboratory enables NREL to manufacture fuel cells in-house using, for example, experimental catalyst developed at NREL. It further enables the creation of MEAs containing artificial defects required for the systematic study of performance and lifetime effects and the evaluation of in-house and externally developed quality control diagnostics for high volume production of fuel cell. Experiments performed in the laboratory focus mainly on the development of alternative fuel cell manufacturing methods.

  11. Fabrication of catalyzed ion transport membrane systems

    DOE Patents [OSTI]

    Carolan, Michael Francis; Kibby, Charles Leonard

    2013-06-04T23:59:59.000Z

    Process for fabricating a catalyzed ion transport membrane (ITM). In one embodiment, an uncatalyzed ITM is (a) contacted with a non-reducing gaseous stream while heating to a temperature and for a time period sufficient to provide an ITM possessing anion mobility; (b) contacted with a reducing gaseous stream for a time period sufficient to provide an ITM having anion mobility and essentially constant oxygen stoichiometry; (c) cooled while contacting the ITM with the reducing gaseous stream to provide an ITM having essentially constant oxygen stoichiometry and no anion mobility; and (d) treated by applying catalyst to at least one of (1) a porous mixed conducting multicomponent metallic oxide (MCMO) layer contiguous with a first side of a dense layer of MCMO and (2) a second side of the dense MCMO layer. In another embodiment, these steps are carried out in the alternative order of (a), (d), (b), and (c).

  12. Planarization of metal films for multilevel interconnects

    DOE Patents [OSTI]

    Tuckerman, David B. (Livermore, CA)

    1987-01-01T23:59:59.000Z

    In the fabrication of multilevel integrated circuits, each metal layer is anarized by heating to momentarily melt the layer. The layer is melted by sweeping laser pulses of suitable width, typically about 1 microsecond duration, over the layer in small increments. The planarization of each metal layer eliminates irregular and discontinuous conditions between successive layers. The planarization method is particularly applicable to circuits having ground or power planes and allows for multilevel interconnects. Dielectric layers can also be planarized to produce a fully planar multilevel interconnect structure. The method is useful for the fabrication of VLSI circuits, particularly for wafer-scale integration.

  13. Planarization of metal films for multilevel interconnects

    DOE Patents [OSTI]

    Tuckerman, D.B.

    1985-06-24T23:59:59.000Z

    In the fabrication of multilevel integrated circuits, each metal layer is planarized by heating to momentarily melt the layer. The layer is melted by sweeping lase pulses of suitable width, typically about 1 microsecond duration, over the layer in small increments. The planarization of each metal layer eliminates irregular and discontinuous conditions between successive layers. The planarization method is particularly applicable to circuits having ground or power planes and allows for multilevel interconnects. Dielectric layers can also be planarized to produce a fully planar multilevel interconnect structure. The method is useful for the fabrication of VLSI circuits, particularly for wafer-scale integration.

  14. Planarization of metal films for multilevel interconnects

    DOE Patents [OSTI]

    Tuckerman, D.B.

    1985-08-23T23:59:59.000Z

    In the fabrication of multilevel integrated circuits, each metal layer is planarized by heating to momentarily melt the layer. The layer is melted by sweeping laser pulses of suitable width, typically about 1 microsecond duration, over the layer in small increments. The planarization of each metal layer eliminates irregular and discontinuous conditions between successive layers. The planarization method is particularly applicable to circuits having ground or power planes and allows for multilevel interconnects. Dielectric layers can also be planarized to produce a fully planar multilevel interconnect structure. The method is useful for the fabrication of VLSI circuits, particularly for wafer-scale integration.

  15. Planarization of metal films for multilevel interconnects

    DOE Patents [OSTI]

    Tuckerman, D.B.

    1989-03-21T23:59:59.000Z

    In the fabrication of multilevel integrated circuits, each metal layer is planarized by heating to momentarily melt the layer. The layer is melted by sweeping laser pulses of suitable width, typically about 1 microsecond duration, over the layer in small increments. The planarization of each metal layer eliminates irregular and discontinuous conditions between successive layers. The planarization method is particularly applicable to circuits having ground or power planes and allows for multilevel interconnects. Dielectric layers can also be planarized to produce a fully planar multilevel interconnect structure. The method is useful for the fabrication of VLSI circuits, particularly for wafer-scale integration. 6 figs.

  16. Planarization of metal films for multilevel interconnects

    DOE Patents [OSTI]

    Tuckerman, David B. (Livermore, CA)

    1989-01-01T23:59:59.000Z

    In the fabrication of multilevel integrated circuits, each metal layer is anarized by heating to momentarily melt the layer. The layer is melted by sweeping laser pulses of suitable width, typically about 1 microsecond duration, over the layer in small increments. The planarization of each metal layer eliminates irregular and discontinuous conditions between successive layers. The planarization method is particularly applicable to circuits having ground or power planes and allows for multilevel interconnects. Dielectric layers can also be planarized to produce a fully planar multilevel interconnect structure. The method is useful for the fabrication of VLSI circuits, particularly for wafer-scale integration.

  17. Metal inks

    DOE Patents [OSTI]

    Ginley, David S; Curtis, Calvin J; Miedaner, Alex; van Hest, Marinus Franciscus Antonius Maria; Kaydanova, Tatiana

    2014-02-04T23:59:59.000Z

    Self-reducing metal inks and systems and methods for producing and using the same are disclosed. In an exemplary embodiment, a method may comprise selecting metal-organic (MO) precursor, selecting a reducing agent, and dissolving the MO precursor and the reducing agent in an organic solvent to produce a metal ink that remains in a liquid phase at room temperature. Metal inks, including self-reducing and fire-through metal inks, are also disclosed, as are various applications of the metal inks.

  18. (Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon metal and alloys (excluding semiconductor-grade silicon)

    E-Print Network [OSTI]

    metal: Brazil, 37%; South Africa, 25%; Canada, 14%; Norway, 6%; and other, 18%. Total: Brazil, 20%; China, 16%; South Africa, 13%; Canada, 12%; and other, 39%. Tariff: Item Number Normal Trade Relations energy costs. Demand for silicon metal comes primarily from the aluminum and chemical industries

  19. Methods for fabricating a micro heat barrier

    DOE Patents [OSTI]

    Marshall, Albert C.; Kravitz, Stanley H.; Tigges, Chris P.; Vawter, Gregory A.

    2004-01-06T23:59:59.000Z

    Methods for fabricating a highly effective, micron-scale micro heat barrier structure and process for manufacturing a micro heat barrier based on semiconductor and/or MEMS fabrication techniques. The micro heat barrier has an array of non-metallic, freestanding microsupports with a height less than 100 microns, attached to a substrate. An infrared reflective membrane (e.g., 1 micron gold) can be supported by the array of microsupports to provide radiation shielding. The micro heat barrier can be evacuated to eliminate gas phase heat conduction and convection. Semi-isotropic, reactive ion plasma etching can be used to create a microspike having a cusp-like shape with a sharp, pointed tip (<0.1 micron), to minimize the tip's contact area. A heat source can be placed directly on the microspikes. The micro heat barrier can have an apparent thermal conductivity in the range of 10.sup.-6 to 10.sup.-7 W/m-K. Multiple layers of reflective membranes can be used to increase thermal resistance.

  20. Biaxial Creep Specimen Fabrication

    SciTech Connect (OSTI)

    JL Bump; RF Luther

    2006-02-09T23:59:59.000Z

    This report documents the results of the weld development and abbreviated weld qualification efforts performed by Pacific Northwest National Laboratory (PNNL) for refractory metal and superalloy biaxial creep specimens. Biaxial creep specimens were to be assembled, electron beam welded, laser-seal welded, and pressurized at PNNL for both in-pile (JOYO reactor, O-arai, Japan) and out-of-pile creep testing. The objective of this test campaign was to evaluate the creep behavior of primary cladding and structural alloys under consideration for the Prometheus space reactor. PNNL successfully developed electron beam weld parameters for six of these materials prior to the termination of the Naval Reactors program effort to deliver a space reactor for Project Prometheus. These materials were FS-85, ASTAR-811C, T-111, Alloy 617, Haynes 230, and Nirnonic PE16. Early termination of the NR space program precluded the development of laser welding parameters for post-pressurization seal weldments.

  1. Enforcement Letter, Parsons Technology Development & Fabrication...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Development & Fabrication Complex - April 13, 2010 Enforcement Letter, Parsons Technology Development & Fabrication Complex - April 13, 2010 April 13, 2010 Issued to...

  2. Epsilon Metal Waste Form for Immobilization of Noble Metals from Used Nuclear Fuel

    SciTech Connect (OSTI)

    Crum, Jarrod V.; Strachan, Denis M.; Rohatgi, Aashish; Zumhoff, Mac R.

    2013-10-01T23:59:59.000Z

    Epsilon metal (?-metal), an alloy of Mo, Pd, Rh, Ru, and Tc, is being developed as a waste form to treat and immobilize the undissolved solids and dissolved noble metals from aqueous reprocessing of commercial used nuclear fuel. Epsilon metal is an attractive waste form for several reasons: increased durability relative to borosilicate glass, it can be fabricated without additives (100% waste loading), and in addition it also benefits borosilicate glass waste loading by eliminating noble metals from the glass and thus the processing problems related there insolubility in glass. This work focused on the processing aspects of the epsilon metal waste form development. Epsilon metal is comprised of refractory metals resulting in high reaction temperatures to form the alloy, expected to be 1500 - 2000°C making it a non-trivial phase to fabricate by traditional methods. Three commercially available advanced technologies were identified: spark-plasma sintering, microwave sintering, and hot isostatic pressing, and investigated as potential methods to fabricate this waste form. Results of these investigations are reported and compared in terms of bulk density, phase assemblage (X-ray diffraction and elemental analysis), and microstructure (scanning electron microscopy).

  3. Microdisk fabrication by emulsion evaporation

    E-Print Network [OSTI]

    Wong, Susanna Wing Man

    2007-09-17T23:59:59.000Z

    , such as asphaltenes in heavy oil industry, clay particles in agriculture, and red blood cells in biology, are of great interest in a variety of industries and scientific areas. However, to fabricate monodisperse microdisks, uniform in structure or composition...

  4. Reasonable computing for architectural fabrication

    E-Print Network [OSTI]

    Villalon, Rachelle B. (Rachelle Bentajado)

    2008-01-01T23:59:59.000Z

    The use of digital fabrication tools in the architecture industry serve a particular group of individuals whose familiarity of the tools are by trade skill. Machines lack the understanding of people in its ability to ...

  5. Silicone metalization

    DOE Patents [OSTI]

    Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

    2008-12-09T23:59:59.000Z

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  6. Fabrication and characterization of porous metal emitters for electrospray applications

    E-Print Network [OSTI]

    Legge, Robert S., Jr

    2008-01-01T23:59:59.000Z

    Electrospray thrusters provide small, precise thrust with high power efficiencies and variable specific impulses from less than 1000s to over 4000s. The miniaturization and clustering of many emitters together is essential ...

  7. Energy Conservation and Waste Reduction in the Metal Fabrication Industry 

    E-Print Network [OSTI]

    Kirk, M. C. Jr.; Looby, G. P.

    1996-01-01T23:59:59.000Z

    , and silk screening, Figure 3 shows the simplified manufacturing process flow diagram. Raw steel and aluminum stock undergo processing which includes shearing, punching, drill-pressing, machining and welding to produce the desired framework structure... plant operations include machining, welding, bending, tinning, sand-blasting, painting, and assembly. The process flow diagram (Figure 2) shows the manufacturing processes which include the following: steel plates are cut and punched on CNC machines...

  8. Energy Conservation and Waste Reduction in the Metal Fabrication Industry

    E-Print Network [OSTI]

    Kirk, M. C. Jr.; Looby, G. P.

    Reductions of energy use and waste generation can help manufacturers to be more profitable and more environmentally acceptable. Industrial Assessment Centers located at universities throughout the United States, funded by the U.S. Department...

  9. Microfabrication of freestanding metal structures released from graphite substrates.

    SciTech Connect (OSTI)

    Makarova, O. V.; Tang, C.-M.; Mancini, D. C.; Moldovan, N.; Divan, R.; Ryding, D. G.; Lee, R. H.

    2002-02-22T23:59:59.000Z

    A sacrificial layer is usually used to release electroformed microstructures. Because of the chemistry applied to the sacrificial layer, only a limited number of metals can be used for electroforming. A novel method to fabricate freestanding electroformed copper structures is presented. A graphite substrate allows the release of the metal part, by abrasive removal of the graphite after electroforming. Results on fabrication of high-aspect-ratio freestanding copper grids are presented; these can be used as x-ray collimator in medical imaging to reduce scattered radiation. This process has potential application to the fabrication of injection molds and microparts on pick-and-place carriers for microelectromechanical systems (MEMS).

  10. Methods for batch fabrication of cold cathode vacuum switch tubes

    DOE Patents [OSTI]

    Walker, Charles A. (Albuquerque, NM); Trowbridge, Frank R. (Albuquerque, NM)

    2011-05-10T23:59:59.000Z

    Methods are disclosed for batch fabrication of vacuum switch tubes that reduce manufacturing costs and improve tube to tube uniformity. The disclosed methods comprise creating a stacked assembly of layers containing a plurality of adjacently spaced switch tube sub-assemblies aligned and registered through common layers. The layers include trigger electrode layer, cathode layer including a metallic support/contact with graphite cathode inserts, trigger probe sub-assembly layer, ceramic (e.g. tube body) insulator layer, and metallic anode sub-assembly layer. Braze alloy layers are incorporated into the stacked assembly of layers, and can include active metal braze alloys or direct braze alloys, to eliminate costs associated with traditional metallization of the ceramic insulator layers. The entire stacked assembly is then heated to braze/join/bond the stack-up into a cohesive body, after which individual switch tubes are singulated by methods such as sawing. The inventive methods provide for simultaneously fabricating a plurality of devices as opposed to traditional methods that rely on skilled craftsman to essentially hand build individual devices.

  11. High Activity of Ce1-xNixO2-y for H2 Production through Ethanol Steam Reforming: Tuning Catalytic Performance through Metal-Oxide Interactions

    SciTech Connect (OSTI)

    G Zhou; L Barrio; S Agnoli; S Senanayake; J Evans; A Kubacka; M Estrella; J Hanson; A Martinez-Arias; et al.

    2011-12-31T23:59:59.000Z

    The importance of the oxide: Ce{sub 0.8}Ni{sub 0.2}O{sub 2-y} is an excellent catalyst for ethanol steam reforming. Metal-oxide interactions perturb the electronic properties of the small particles of metallic nickel present in the catalyst under the reaction conditions and thus suppress any methanation activity. The nickel embedded in ceria induces the formation of O vacancies, which facilitate cleavage of the OH bonds in ethanol and water.

  12. Fabrication Characteristics of Large Grain DUPIC Fuel Using SIMFUEL

    SciTech Connect (OSTI)

    Park, Geun IL; Lee, Jung Won; Lee, Jae Won; Yang, Myung Seung; Song, Kee Chan [Korea Atomic Energy Research Institute, 150-1 Duckjin-Dong, 1045 Daedeokdaero, Yuseong, Daejeon Korea, 305-353 (Korea, Republic of)

    2007-07-01T23:59:59.000Z

    Fabrication characteristics to improve the density and grain size of DUPIC fuel with relation to its fuel performance were experimentally evaluated using SIMFUEL as a surrogate for an actual spent PWR fuel due to the high radioactivity of a spent fuel. Hence, SIMFUELs with a burn-up of 35,000 MWd/tU and 60,000 MWd/tU were used to investigate the influence of fission products contents as an impurity on the fuel powder properties and on the density and grain size of a simulated DUPIC pellet. In order to improve the densification and grain growth of the simulated DUPIC fuel, the effect of the addition of sintering aids was investigated. The specific surface area of the OREOX powders was increased with an increase of the impurities by the dissolved oxides in UO{sub 2} among the impurity groups. The specific surface area of the powders milled after the OXREOX treatment was slightly higher than the UO{sub 2} powder used for a nuclear power plant, thus resulting in sintered pellets with a higher than 95% T.D. (theoretical density). The grain size of the sintered pellets was significantly decreased with increasing amount of the metallic and oxide precipitates. However, on adding the sintering aids such as TiO{sub 2} and Nb{sub 2}O{sub 5}, the grain size of the sintering aids-doped pellets was greatly improved by up to around 3 times that of the raw pellets and their sintered density was also increased by up to 2%. (authors)

  13. Advances in LIGA-Based Post-Mold Fabrication

    SciTech Connect (OSTI)

    Christenson, T.R.

    1998-10-21T23:59:59.000Z

    The establishment of a process to allow planarization of deep x-ray lithography based microfabncated metal components via diamond lapping has enabled examination of three additional microfabrication issues. The areas of improvement that are discussed include materials, microassembly and packaging, and multilevel fabrication. New materials work has centered on magnetic materials including precision micromagnets and surface treatments of electrodeposited materials. Assembly and packaging has been aided by deep silicon etch processing and the use of conventional precision milling equipment combined with press-tit assembly. Diffhsion bonding is shown to be a particularly important approach to achieving multilevel metal mechanisms and furthermore shows promise for achieving batch assembled and packaged high aspect-ratio metal micromechanics,

  14. Nanostructured metal foams: synthesis and applications

    SciTech Connect (OSTI)

    Luther, Erik P [Los Alamos National Laboratory; Tappan, Bryce [Los Alamos National Laboratory; Mueller, Alex [Los Alamos National Laboratory; Mihaila, Bogdan [Los Alamos National Laboratory; Volz, Heather [Los Alamos National Laboratory; Cardenas, Andreas [Los Alamos National Laboratory; Papin, Pallas [Los Alamos National Laboratory; Veauthier, Jackie [Los Alamos National Laboratory; Stan, Marius [Los Alamos National Laboratory

    2009-01-01T23:59:59.000Z

    Fabrication of monolithic metallic nanoporous materials is difficult using conventional methodology. Here they report a relatively simple method of synthesizing monolithic, ultralow density, nanostructured metal foams utilizing self-propagating combustion synthesis of novel metal complexes containing high nitrogen energetic ligands. Nanostructured metal foams are formed in a post flame-front dynamic assembly with densities as low as 0.011 g/cc and surface areas as high as 270 m{sup 2}/g. They have produced metal foams via this method of titanium, iron, cobalt, nickel, zirconium, copper, palladium, silver, hafnium, platinum and gold. Microstructural features vary as a function of composition and process parameters. Applications for the metal foams are discussed including hydrogen absorption in palladium foams. A model for the sorption kinetics of hydrogen in the foams is presented.

  15. Metallic Fuel Casting Development and Parameter Optimization Simulations

    SciTech Connect (OSTI)

    R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

    2013-03-01T23:59:59.000Z

    One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

  16. Metal hydride fuel storage and method thereof

    DOE Patents [OSTI]

    Morse, Jeffrey D. (Martinez, CA); Jankowski, Alan F. (Livermore, CA); Yu, Conrad (Antioch, CA)

    2006-10-17T23:59:59.000Z

    Disclosed herein is a metal hydride fuel storage cartridge having integrated resistive heaters that can be used in conjunction with fuel cells such as MEMS-based fuel cells. The cartridge is fabricated using micromachining methods and thin/thick film materials synthesis techniques.

  17. Metal hydride fuel storage and method thereof

    DOE Patents [OSTI]

    Morse, Jeffrey D [Martinez, CA; Jankowski, Alan F [Livermore, CA; Yu, Conrad [Antioch, CA

    2009-05-05T23:59:59.000Z

    Disclosed herein is a metal hydride fuel storage cartridge having integrated resistive heaters that can be used in conjunction with fuel cells such as MEMS-based fuel cells. The cartridge is fabricated using micromachining methods and thin/thick film materials synthesis techniques.

  18. Sandia National Laboratories: improve labor productivity

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    labor productivity Fabrication of AMI Demonstration Blade Begun On September 10, 2013, in Energy, News, News & Events, Partnership, Renewable Energy, Wind Energy The Advanced...

  19. Microsystem product development.

    SciTech Connect (OSTI)

    Polosky, Marc A.; Garcia, Ernest J.

    2006-04-01T23:59:59.000Z

    Over the last decade the successful design and fabrication of complex MEMS (MicroElectroMechanical Systems), optical circuits and ASICs have been demonstrated. Packaging and integration processes have lagged behind MEMS research but are rapidly maturing. As packaging processes evolve, a new challenge presents itself, microsystem product development. Product development entails the maturation of the design and all the processes needed to successfully produce a product. Elements such as tooling design, fixtures, gages, testers, inspection, work instructions, process planning, etc., are often overlooked as MEMS engineers concentrate on design, fabrication and packaging processes. Thorough, up-front planning of product development efforts is crucial to the success of any project.

  20. Public by design : auto-fabrication for a contemporary urban physiognomy

    E-Print Network [OSTI]

    Barone Lumaga, Michela

    2013-01-01T23:59:59.000Z

    The revolution in modes of design and production anticipate a liberalization of material/fabrication that can potentially allow the masses to take control of the design of the urban space. Historically with each technical ...

  1. Design computing of complex-curved geometry using digital fabrication methods

    E-Print Network [OSTI]

    Griffith, Kenfield A. (Kenfield Allistair)

    2006-01-01T23:59:59.000Z

    The production of design information for digital fabrication is presented in this thesis. This thesis outlines the research of generating information for physical construction as architectural models of complex curved walls ...

  2. Design, fabrication, and characterization of a compact deep reactive ion etching system for MEMS processing

    E-Print Network [OSTI]

    Gould, Parker Andrew

    2014-01-01T23:59:59.000Z

    A general rule of thumb for new semiconductor fabrication facilities (Fabs) is that revenues from the first year of production must match the capital cost of building the fab itself. With modem Fabs routinely exceeding $1 ...

  3. Characterization of mixing in a coaxial jet mixer for nanoparticle fabrication

    E-Print Network [OSTI]

    Gilson, Laura (Laura Marie)

    2013-01-01T23:59:59.000Z

    Mixing in a micro-scale coaxial turbulent jet mixer for the fabrication of nanoparticles for drug delivery was experimentally characterized. Rapid mixing due to turbulence offers improved control of nanoparticle production ...

  4. Digital Design and Fabrication Techniques Using a 3-Axis CNC Mill

    E-Print Network [OSTI]

    Coffman, Ky

    2010-07-14T23:59:59.000Z

    The objective of my research involves an investigation of the relationship between design and production through a case study fabrication project which utilize digital design software and manufacturing technologies, to achieve a better understanding...

  5. Reduction of Metal Oxide to Metal using Ionic Liquids

    SciTech Connect (OSTI)

    Dr. Ramana Reddy

    2012-04-12T23:59:59.000Z

    A novel pathway for the high efficiency production of metal from metal oxide means of electrolysis in ionic liquids at low temperature was investigated. The main emphasis was to eliminate the use of carbon and high temperature application in the reduction of metal oxides to metals. The emphasis of this research was to produce metals such as Zn, and Pb that are normally produced by the application of very high temperatures. The reduction of zinc oxide to zinc and lead oxide to lead were investigated. This study involved three steps in accomplishing the final goal of reduction of metal oxide to metal using ionic liquids: 1) Dissolution of metal oxide in an ionic liquid, 2) Determination of reduction potential using cyclic voltammetry (CV) and 3) Reduction of the dissolved metal oxide. Ionic liquids provide additional advantage by offering a wide potential range for the deposition. In each and every step of the process, more than one process variable has been examined. Experimental results for electrochemical extraction of Zn from ZnO and Pb from PbO using eutectic mixtures of Urea ((NH2)2CO) and Choline chloride (HOC2H4N(CH3)3+Cl-) or (ChCl) in a molar ratio 2:1, varying voltage and temperatures were carried out. Fourier Transform Infra-Red (FTIR) spectroscopy studies of ionic liquids with and without metal oxide additions were conducted. FTIR and induction coupled plasma spectroscopy (ICPS) was used in the characterization of the metal oxide dissolved ionic liquid. Electrochemical experiments were conducted using EG&G potentiostat/galvanostat with three electrode cell systems. Cyclic voltammetry was used in the determination of reduction potentials for the deposition of metals. Chronoamperometric experiments were carried out in the potential range of -0.6V to -1.9V for lead and -1.4V to -1.9V for zinc. The deposits were characterized using XRD and SEM-EDS for phase, morphological and elemental analysis. The results showed that pure metal was deposited on the cathode. Successful extraction of metal from metal oxide dissolved in Urea/ChCl (2:1) was accomplished. The current efficiencies were relatively high in both the metal deposition processes with current efficiency greater than 86% for lead and 95% for zinc. This technology will advance the metal oxide reduction process by increasing the process efficiency and also eliminate the production of CO2 which makes this an environmentally benign technology for metal extraction.

  6. Understanding and Tailoring the Mechanical Properties of LIGA Fabricated Materials

    SciTech Connect (OSTI)

    Buchheit, T.E.; Christenson, T.R.; Lavan, D.A.; Schmale, D.T.

    1999-01-25T23:59:59.000Z

    LIGA fabricated materials and components exhibit several processing issues affecting their metallurgical and mechanical properties, potentially limiting their usefulness for MEMS applications. For example, LIGA processing by metal electrodeposition is very sensitive to deposition conditions which causes significant processing lot variations of mechanical and metallurgical properties. Furthermore, the process produces a material with a highly textured lenticular rnicrostructural morphology suggesting an anisotropic material response. Understanding and controlling out-of-plane anisotropy is desirable for LIGA components designed for out-of-plane flexures. Previous work by the current authors focused on results from a miniature servo-hydraulic mechanical test frame constructed for characterizing LIGA materials. Those results demonstrated microstructural and mechanical properties dependencies with plating bath current density in LIGA fabricated nickel (LIGA Ni). This presentation builds on that work and fosters a methodology for controlling the properties of LIGA fabricated materials through processing. New results include measurement of mechanical properties of LIGA fabricated copper (LIGA Cu), out-of-plane and localized mechanical property measurements using compression testing and nanoindentation of LIGA Ni and LIGA Cu.

  7. Deterministic, Nanoscale Fabrication of Mesoscale Objects

    SciTech Connect (OSTI)

    Jr., R M; Shirk, M; Gilmer, G; Rubenchik, A

    2004-09-24T23:59:59.000Z

    Neither LLNL nor any other organization has the capability to perform deterministic fabrication of mm-sized objects with arbitrary, {micro}m-sized, 3-dimensional features with 20-nm-scale accuracy and smoothness. This is particularly true for materials such as high explosives and low-density aerogels. For deterministic fabrication of high energy-density physics (HEDP) targets, it will be necessary both to fabricate features in a wide variety of materials as well as to understand and simulate the fabrication process. We continue to investigate, both in experiment and in modeling, the ablation/surface-modification processes that occur with the use of laser pulses that are near the ablation threshold fluence. During the first two years, we studied ablation of metals, and we used sub-ps laser pulses, because pulses shorter than the electron-phonon relaxation time offered the most precise control of the energy that can be deposited into a metal surface. The use of sub-ps laser pulses also allowed a decoupling of the energy-deposition process from the ensuing movement/ablation of the atoms from the solid, which simplified the modeling. We investigated the ablation of material from copper, gold, and nickel substrates. We combined the power of the 1-D hydrocode ''HYADES'' with the state-of-the-art, 3-D molecular dynamics simulations ''MDCASK'' in our studies. For FY04, we have stretched ourselves to investigate laser ablation of carbon, including chemically-assisted processes. We undertook this research, because the energy deposition that is required to perform direct sublimation of carbon is much higher than that to stimulate the reaction 2C + O{sub 2} => 2CO. Thus, extremely fragile carbon aerogels might survive the chemically-assisted process more readily than ablation via direct laser sublimation. We had planned to start by studying vitreous carbon and move onto carbon aerogels. We were able to obtain flat, high-quality vitreous carbon, which was easy to work on, experimentally and relatively easy to model. We were provided with bulk samples of carbon aerogel by Dr. Joe Satcher, but the shop that would have prepared mounted samples for us was overwhelmed by programmatic assignments. We are pursuing aligned carbon nanotubes, provided to us by colleagues at NASA Ames Research Center, as an alternative to aerogels. Dr. Gilmer started modeling the laser/thermally accelerated reactions of carbon with H{sub 2}, rather than O{sub 2}, due to limited information on equation of state for CO. We have extended our molecular dynamics models of ablation to include carbon in the form of graphite, vitreous carbon, and aerogels. The computer code has features that allow control of temperature, absorption of shock waves, and for the ejection of material from the computational cell. We form vitreous carbon atomic configurations by melting graphite in a microcanonical cell at a temperature of about 5000K. Quenching the molten carbon at a controlled rate of cooling yields material with a structure close to that of the vitreous carbon produced in the laboratory. To represent the aerogel, we have a computer code that connects ''graphite'' rods to randomly placed points in the 3-D computational cell. Ablation simulations yield results for vitreous carbon similar to our previous results with copper, usually involving the transient melting of the material above the threshold energy density. However, some fracturing in the solid regions occurs in this case, but was never observed in copper. These simulations are continuing, together with studies of the reaction of hydrogen with vitreous graphite at high temperatures. These reactions are qualitatively similar to that of oxygen with the carbon atoms at the surface, and the simulations should provide insight into the applicability of the use of chemical reactions to shape the surfaces of aerogels.

  8. Processing of Refractory Metal Alloys for JOYO Irradiations

    SciTech Connect (OSTI)

    RF Luther; ME Petrichek

    2006-02-21T23:59:59.000Z

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang.

  9. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2005, 6 companies operated 15 primary aluminum smelters; 4 smelters

    E-Print Network [OSTI]

    and Use: In 2005, 6 companies operated 15 primary aluminum smelters; 4 smelters continued. Most of the production decreases continued to take place in the Pacific Northwest. Domestic smelters from 693 thousand tons at yearend 2004. World Smelter Production and Capacity: Production Yearend

  10. Supported molten-metal catalysts

    DOE Patents [OSTI]

    Datta, Ravindra (Iowa City, IA); Singh, Ajeet (Iowa City, IA); Halasz, Istvan (Iowa City, IA); Serban, Manuela (Iowa City, IA)

    2001-01-01T23:59:59.000Z

    An entirely new class of catalysts called supported molten-metal catalysts, SMMC, which can replace some of the existing precious metal catalysts used in the production of fuels, commodity chemicals, and fine chemicals, as well as in combating pollution. SMMC are based on supporting ultra-thin films or micro-droplets of the relatively low-melting (<600.degree. C.), inexpensive, and abundant metals and semimetals from groups 1, 12, 13, 14, 15 and 16, of the periodic table, or their alloys and intermetallic compounds, on porous refractory supports, much like supported microcrystallites of the traditional solid metal catalysts. It thus provides orders of magnitude higher surface area than is obtainable in conventional reactors containing molten metals in pool form and also avoids corrosion. These have so far been the chief stumbling blocks in the application of molten metal catalysts.

  11. Noble Metal-Free Reduced Graphene Oxide-ZnxCd1-xS Nanocomposite with Enhanced Solar Photocatalytic H2Production

    E-Print Network [OSTI]

    Gong, Jian Ru

    Noble Metal-Free Reduced Graphene Oxide-ZnxCd1-xS Nanocomposite with Enhanced Solar Photocatalytic and Environmental Engineering, Wuhan University of Technology, Wuhan 430070, People's Republic of China National of China § Department of Chemistry, Kent State University, Kent, Ohio 44242, United States *S Supporting

  12. Intermetallic alloy welding wires and method for fabricating the same

    DOE Patents [OSTI]

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    1996-01-01T23:59:59.000Z

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined.

  13. Intermetallic alloy welding wires and method for fabricating the same

    DOE Patents [OSTI]

    Santella, M.L.; Sikka, V.K.

    1996-06-11T23:59:59.000Z

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  14. Fabrication and characterization of the source grating for visibility improvement of neutron phase imaging with gratings

    SciTech Connect (OSTI)

    Kim, Jongyul [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Nuclear and Quantum Engineering Department, Korea Advanced Institute of Science and Technology, Daejeon 305-701 (Korea, Republic of); Lee, Kye Hong; Lim, Chang Hwy; Kim, Taejoo [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Ahn, Chi Won [Nano Fusion Technology Division, National Nanofab Center, Daejeon 305-701 (Korea, Republic of); Cho, Gyuseong [Nuclear and Quantum Engineering Department, Korea Advanced Institute of Science and Technology, Daejeon 305-701 (Korea, Republic of); Lee, Seung Wook [School of Mechanical Engineering, Pusan National University, Pusan 609-735 (Korea, Republic of)

    2013-06-15T23:59:59.000Z

    The fabrication of gratings including metal deposition processes for highly neutron absorbing lines is a critical issue to achieve a good visibility of the grating-based phase imaging system. The source grating for a neutron Talbot-Lau interferometer is an array of Gadolinium (Gd) structures that are generally made by sputtering, photo-lithography, and chemical wet etching. However, it is very challenging to fabricate a Gd structure with sufficient neutron attenuation of approximately more than 20 {mu}m using a conventional metal deposition method because of the slow Gd deposition rate, film stress, high material cost, and so on. In this article, we fabricated the source gratings for neutron Talbot-Lau interferometers by filling the silicon structure with Gadox particles. The new fabrication method allowed us a very stable and efficient way to achieve a much higher Gadox filled structure than a Gd film structure, and is even more suitable for thermal polychromatic neutrons, which are more difficult to stop than cold neutrons. The newly fabricated source gratings were tested at the polychromatic thermal neutron grating interferometer system of HANARO at the Korea Atomic Energy Research Institute, and the visibilities and images from the neutron phase imaging system with the new source gratings were compared with those fabricated by a Gd deposition method.

  15. Method of fabricating a honeycomb structure

    DOE Patents [OSTI]

    Holleran, Louis M. (Big Flats, NY); Lipp, G. Daniel (Fort Collins, CO)

    1999-01-01T23:59:59.000Z

    A method of fabricating a monolithic honeycomb structure product involves shaping a first mixture of raw materials and a binder into a green honeycomb, extruding a second mixture of raw materials and a binder into one or more green members that each define an opening extending longitudinally therethrough. The raw materials of the second mixture are compatible with the raw materials of the first mixture. The green honeycomb and member(s) are dried. The binders of the green honeycomb and member(s) are softened at the surfaces that are to be bonded. The green member(s) is inserted into the honeycomb and bonded to the honeycomb to form an assembly thereof, which is then dried and fired to form a unified monolithic honeycomb structure. The insertion is best carried out by mounting a member in the shape of a tube on a mandrel, and inserting the mandrel into the honeycomb opening to bond the tube to the honeycomb.

  16. Method of fabricating a honeycomb structure

    DOE Patents [OSTI]

    Holleran, L.M.; Lipp, G.D.

    1999-08-03T23:59:59.000Z

    A method of fabricating a monolithic honeycomb structure product involves shaping a first mixture of raw materials and a binder into a green honeycomb, extruding a second mixture of raw materials and a binder into one or more green members that each define an opening extending longitudinally therethrough. The raw materials of the second mixture are compatible with the raw materials of the first mixture. The green honeycomb and member(s) are dried. The binders of the green honeycomb and member(s) are softened at the surfaces that are to be bonded. The green member(s) is inserted into the honeycomb and bonded to the honeycomb to form an assembly thereof, which is then dried and fired to form a unified monolithic honeycomb structure. The insertion is best carried out by mounting a member in the shape of a tube on a mandrel, and inserting the mandrel into the honeycomb opening to bond the tube to the honeycomb. 7 figs.

  17. LAMPF transition-region mechanical fabrication

    SciTech Connect (OSTI)

    Bush, E.D. Jr.; Gallegos, J.D.F.; Harrison, R.; Hart, V.E.; Hunter, W.T.; Rislove, S.E.; Sims, J.R.; Van Dyke, W.J.

    1984-07-01T23:59:59.000Z

    The primary purpose of the new Transition Region (TR-II) is to optimize the phase matching of the H/sup +/ and H/sup -/ beams during simultaneous transport. TR-II incorporates several design improvements that include larger aperture, a straight beam track, greater beam-path length adjustments, and utility lines integrated with the support system. The close pack density of magnets and beam-line hardware required innovative solutions to magnet design and mounting, vacuum manifolding, and utility routing. Critical magnet placement was accomplished using a new three-dimensional alignment system that does real-time vector calculations on a computer with input from two digital theodolites. All assembly and a large fraction of the mechanical fabrication were done by LAMPF personnel. The TR-II has been operational since September 1983 and routinely transports production beams up to 900-..mu..A current with no major problems.

  18. Fabrication of a High-Brightness Blue-Light-Emitting Diode Using a ZnO-Nanowire Array Grown on p-GaN

    E-Print Network [OSTI]

    Wang, Zhong L.

    Fabrication of a High-Brightness Blue-Light-Emitting Diode Using a ZnO-Nanowire Array Grown on p-GaN of metal organic chemical vapor deposition (MOCVD), gallium nitride (GaN) has become the most important GaN nanowires (NWs) have also been fabricated, and nanoLEDs are an active field of research.[5

  19. Metal oxide films on metal

    DOE Patents [OSTI]

    Wu, Xin D. (Los Alamos, NM); Tiwari, Prabhat (Los Alamos, NM)

    1995-01-01T23:59:59.000Z

    A structure including a thin film of a conductive alkaline earth metal oxide selected from the group consisting of strontium ruthenium trioxide, calcium ruthenium trioxide, barium ruthenium trioxide, lanthanum-strontium cobalt oxide or mixed alkaline earth ruthenium trioxides thereof upon a thin film of a noble metal such as platinum is provided.

  20. Method of fabricating silicon carbide coatings on graphite surfaces

    DOE Patents [OSTI]

    Varacalle, Jr., Dominic J. (Idaho Falls, ID); Herman, Herbert (Port Jefferson, NY); Burchell, Timothy D. (Oak Ridge, TN)

    1994-01-01T23:59:59.000Z

    The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1600.degree.C. which transforms the coating to silicon carbide.

  1. Method of fabricating silicon carbide coatings on graphite surfaces

    DOE Patents [OSTI]

    Varacalle, D.J. Jr.; Herman, H.; Burchell, T.D.

    1994-07-26T23:59:59.000Z

    The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1,600 C which transforms the coating to silicon carbide. 3 figs.

  2. Digital fabrication in the architectural design process

    E-Print Network [OSTI]

    Seely, Jennifer C. K., 1975-

    2004-01-01T23:59:59.000Z

    Digital fabrication is affecting the architectural design process due to the increasingly important role it has in the fabrication of architectural models. Many design professionals, professors, and students have experienced ...

  3. 4.212 Design Fabrication, Spring 2003

    E-Print Network [OSTI]

    Sass, Lawrence

    Design Fabrication is an introductory course in the field of advanced computing, prototyping and building fabrication. The class is focused on the relationship between design, various forms of computer modeling both explicit ...

  4. Tailoring plasmon resonances in the deep-ultraviolet by size-tunable fabrication of aluminum nanostructures

    SciTech Connect (OSTI)

    Taguchi, Atsushi [Nanophotonics Laboratory, RIKEN, Wako, Saitama 351-0198 (Japan); Saito, Yuika; Watanabe, Koichi; Yijian, Song [Department of Applied Physics, Osaka University, Suita, Osaka 565-0871 (Japan); Kawata, Satoshi [Nanophotonics Laboratory, RIKEN, Wako, Saitama 351-0198 (Japan); Department of Applied Physics, Osaka University, Suita, Osaka 565-0871 (Japan)

    2012-08-20T23:59:59.000Z

    Localized surface plasmon resonances were controlled at deep-ultraviolet (DUV) wavelengths by fabricating aluminum (Al) nanostructures in a size-controllable manner. Plasmon resonances were obtained at wavelengths from near-UV down to 270 nm (4.6 eV) depending on the fabricated structure size. Such precise size control was realized by the nanosphere lithography technique combined with additional microwave heating to shrink the spaces in a close-packed monolayer of colloidal nanosphere masks. By adjusting the microwave heating time, the sizes of the Al nanostructures could be controlled from 80 nm to 50 nm without the need to use nanosphere beads of different sizes. With the outstanding controllability and versatility of the presented fabrication technique, the fabricated Al nanostructure is promising for use as a DUV plasmonic substrate, a light-harvesting platform for mediating strong light-matter interactions between UV photons and molecules placed near the metal nanostructure.

  5. Establishing Greener Products and Manufacturing Processes

    E-Print Network [OSTI]

    Linke, Barbara; Dornfeld, David; Huang, Yu-Chu

    2011-01-01T23:59:59.000Z

    = LCI = Mfg = MRR = RoHS = WEEE = Application programmingelectronic products (RoHS, WEEE). Complementary metal oxide

  6. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2008, 6 companies operated 14 primary aluminum smelters; 4 smelters were

    E-Print Network [OSTI]

    and Use: In 2008, 6 companies operated 14 primary aluminum smelters; 4 smelters were temporarily idled primary aluminum production increased substantially owing to smelter restarts after new power contracts, production was curtailed at two smelters owing to high electricity prices, power supply issues, and a sharp

  7. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2000, 12 companies operated 23 primary aluminum reduction plants. Montana,

    E-Print Network [OSTI]

    , and Issues: Domestic primary aluminum production decreased owing in large part to the smelter production cutbacks caused by increased energy costs, particularly in the Pacific Northwest. Domestic smelters aluminum smelter in Hawesville, KY. The acquisition was subject to the completion of a labor agreement

  8. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2006, 5 companies operated 13 primary aluminum smelters; 6 smelters were

    E-Print Network [OSTI]

    and Use: In 2006, 5 companies operated 13 primary aluminum smelters; 6 smelters were temporarily idled. Domestic smelters operated at about 62% of rated or engineered capacity. Imports for consumption increased Smelter Production and Capacity: Production Yearend capacity 2005 2006e 2005 2006e United States 2,481 2

  9. Metals 2000

    SciTech Connect (OSTI)

    Allison, S.W.; Rogers, L.C.; Slaughter, G. [Oak Ridge National Lab., TN (United States); Boensch, F.D. [6025 Oak Hill Lane, Centerville, OH (United States); Claus, R.O.; de Vries, M. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1993-05-01T23:59:59.000Z

    This strategic planning exercise identified and characterized new and emerging advanced metallic technologies in the context of the drastic changes in global politics and decreasing fiscal resources. In consideration of a hierarchy of technology thrusts stated by various Department of Defense (DOD) spokesmen, and the need to find new and creative ways to acquire and organize programs within an evolving Wright Laboratory, five major candidate programs identified are: C-17 Flap, Transport Fuselage, Mach 5 Aircraft, 4.Fighter Structures, and 5. Missile Structures. These results were formed by extensive discussion with selected major contractors and other experts, and a survey of advanced metallic structure materials. Candidate structural applications with detailed metal structure descriptions bracket a wide variety of uses which warrant consideration for the suggested programs. An analysis on implementing smart skins and structures concepts is given from a metal structures perspective.

  10. Dendritic metal nanostructures

    DOE Patents [OSTI]

    Shelnutt, John A. (Tijeras, NM); Song, Yujiang (Albuquerque, NM); Pereira, Eulalia F. (Vila Nova de Gaia, PT); Medforth, Craig J. (Winters, CA)

    2010-08-31T23:59:59.000Z

    Dendritic metal nanostructures made using a surfactant structure template, a metal salt, and electron donor species.

  11. Displacement method and apparatus for reducing passivated metal powders and metal oxides

    DOE Patents [OSTI]

    Morrell; Jonathan S. (Knoxville, TN), Ripley; Edward B. (Knoxville, TN)

    2009-05-05T23:59:59.000Z

    A method of reducing target metal oxides and passivated metals to their metallic state. A reduction reaction is used, often combined with a flux agent to enhance separation of the reaction products. Thermal energy in the form of conventional furnace, infrared, or microwave heating may be applied in combination with the reduction reaction.

  12. Commercial Implementation of Model-Based Manufacturing of Nanostructured Metals

    SciTech Connect (OSTI)

    Lowe, Terry C. [Los Alamos National Laboratory

    2012-07-24T23:59:59.000Z

    Computational modeling is an essential tool for commercial production of nanostructured metals. Strength is limited by imperfections at the high strength levels that are achievable in nanostructured metals. Processing to achieve homogeneity at the micro- and nano-scales is critical. Manufacturing of nanostructured metals is intrinsically a multi-scale problem. Manufacturing of nanostructured metal products requires computer control, monitoring and modeling. Large scale manufacturing of bulk nanostructured metals by Severe Plastic Deformation is a multi-scale problem. Computational modeling at all scales is essential. Multiple scales of modeling must be integrated to predict and control nanostructural, microstructural, macrostructural product characteristics and production processes.

  13. Process for the production of hydrogen and carbonyl sulfide from hydrogen sulfide and carbon monoxide using a multi-metal oxide/sulfide catalyst

    SciTech Connect (OSTI)

    Jevnikar, M. G.; Kuch, Ph. L.

    1985-02-19T23:59:59.000Z

    Hydrogen and carbonyl sulfide are produced by a process comprising contacting gaseous hydrogen sulfide with gaseous carbon monoxide in the presence of a catalytic composition containing an oxide and/or sulfide of at least one of molybdenum, tungsten, iron, chromium and vanadium in combination with at least one promoter metal, e.g. a catalyst of the formula Cs Cu /SUB 0.2/ Zn /SUB 0.5/ Mn /SUB 0.5/ Sn /SUB 2.4/ Mo O /SUB x/ S /SUB y/ .

  14. Transition metal gettering studies and simulation for the optimization of silicon photovoltaic device processing

    E-Print Network [OSTI]

    Smith, Aimée Louise, 1971-

    2002-01-01T23:59:59.000Z

    We use what is known about transition metal (TM) defect thermodynamic driving forces and kinetic responses to make predictive simulation of gettering during solar cell fabrication possible. We have developed a simulator ...

  15. A Low Temperature Fully Lithographic Process For Metal–Oxide Field-Effect Transistors

    E-Print Network [OSTI]

    Sodini, Charles G.

    We report a low temperature ( ~ 100à °C) lithographic method for fabricating hybrid metal oxide/organic field-effect transistors (FETs) that combine a zinc-indium-oxide (ZIO) semiconductor channel and organic, parylene, ...

  16. Magnetically driven three-dimensional manipulation and inductive heating of magnetic-dispersion containing metal alloys

    E-Print Network [OSTI]

    Calabro, Joshua D.

    Fundamental to the development of three-dimensional microelectronic fabrication is a material that enables vertical geometries. Here we show low-melting-point metal alloys containing iron dispersions that can be remotely ...

  17. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    SciTech Connect (OSTI)

    Dady B. Dadyburjor; Mark E. Heavner; Manoj Katakdaunde; Liviu Magean; J. Joshua Maybury; Alfred H. Stiller; Joseph M. Stoffa; John W. Zondlo

    2006-08-01T23:59:59.000Z

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. The largest applications are those which support metals smelting, such as anodes for aluminum smelting and electrodes for arc furnaces. Other carbon products include materials used in creating fuels for the Direct Carbon Fuel Cell, and porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, hydrotreatment of solvent was completed in preparation for pitch fabrication for graphite electrodes. Coal digestion has lagged but is expected to be complete by next quarter. Studies are reported on coal dissolution, pitch production, foam synthesis using physical blowing agents, and alternate coking techniques.

  18. Highly reproducible and reliable metal/graphene contact by ultraviolet-ozone treatment

    SciTech Connect (OSTI)

    Li, Wei [Key Laboratory for the Physics and Chemistry of Nanodevices and Department of Electronics, Peking University, Beijing 100871 (China); Physical Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, MD 20899 (United States); Hacker, Christina A.; Cheng, Guangjun; Hight Walker, A. R.; Richter, Curt A.; Gundlach, David J., E-mail: david.gundlach@nist.gov, E-mail: liangxl@pku.edu.cn [Physical Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, MD 20899 (United States); Liang, Yiran; Tian, Boyuan; Liang, Xuelei, E-mail: david.gundlach@nist.gov, E-mail: liangxl@pku.edu.cn; Peng, Lianmao [Key Laboratory for the Physics and Chemistry of Nanodevices and Department of Electronics, Peking University, Beijing 100871 (China)

    2014-03-21T23:59:59.000Z

    Resist residue from the device fabrication process is a significant source of contamination at the metal/graphene contact interface. Ultraviolet Ozone (UVO) treatment is proven here, by X-ray photoelectron spectroscopy and Raman measurement, to be an effective way of cleaning the metal/graphene interface. Electrical measurements of devices that were fabricated by using UVO treatment of the metal/graphene contact region show that stable and reproducible low resistance metal/graphene contacts are obtained and the electrical properties of the graphene channel remain unaffected.

  19. Titanium metal: extraction to application

    SciTech Connect (OSTI)

    Gambogi, Joseph (USGS, Reston, VA); Gerdemann, Stephen J.

    2002-09-01T23:59:59.000Z

    In 1998, approximately 57,000 tons of titanium metal was consumed in the form of mill products (1). Only about 5% of the 4 million tons of titanium minerals consumed each year is used to produce titanium metal, with the remainder primarily used to produce titanium dioxide pigment. Titanium metal production is primarily based on the direct chlorination of rutile to produce titanium tetrachloride, which is then reduced to metal using the Kroll magnesium reduction process. The use of titanium is tied to its high strength-to-weight ratio and corrosion resistance. Aerospace is the largest application for titanium. In this paper, we discuss all aspects of the titanium industry from ore deposits through extraction to present and future applications. The methods of both primary (mining of ore, extraction, and purification) and secondary (forming and machining) operations will be analyzed. The chemical and physical properties of titanium metal will be briefly examined. Present and future applications for titanium will be discussed. Finally, the economics of titanium metal production also are analyzed as well as the advantages and disadvantages of various alternative extraction methods.

  20. Metal Matrix Microencapsulated (M3) fuel neutronics performance in PWRs

    SciTech Connect (OSTI)

    Fratoni, Massimiliano [Pennsylvania State University] [Pennsylvania State University; Terrani, Kurt A [ORNL] [ORNL

    2012-01-01T23:59:59.000Z

    Metal Matrix Microencapsulated (M3) fuel consists of TRISO or BISO coated fuel particles directly dispersed in a matrix of zirconium metal to form a solid rod (Fig. 1). In this integral fuel concept the cladding tube and the failure mechanisms associated with it have been eliminated. In this manner pellet-clad-interactions (PCI), thin tube failure due to oxidation and hydriding, and tube pressurization and burst will be absent. M3 fuel, given the high stiffness of the integral rod design, could as well improve grid-to-rod wear behavior. Overall M3 fuel, compared to existing fuel designs, is expected to provide greatly improved operational performance. Multiple barriers to fission product release (ceramic coating layers in the coated fuel particle and te metal matrix) and the high thermal conductivity zirconium alloy metal matrix contribute to the enhancement in fuel behavior. The discontinuous nature of fissile material encapsulated in coated particles provides additional assistance; for instance if the M3 fuel rod is snapped into multiple pieces, only the limited number of fuel particles at the failure cross section are susceptible to release fission products. This is in contrast to the conventional oxide fuel where the presence of a small opening in the cladding provides the pathway for release of the entire inventory of fission products from the fuel rod. While conventional metal fuels (e.g. U-Zr and U-Mo) are typically expected to experience large swelling under irradiation due to the high degree of damage from fission fragments and introduction of fission gas into the lattice, this is not the case for M3 fuels. The fissile portion of the fuel is contained within the coated particle where enough room is available to accommodate fission gases and kernel swelling. The zirconium metal matrix will not be exposed to fission products and its swelling is known to be very limited when exposed solely to neutrons. Under design basis RIA and LOCA, fuel performance will be superior to the conventional oxide fuel since PCMI and rod burst, respectively, have been mitigated. Under beyond design basis accident scenarios where the fuel is exposed to high temperature steam for prolonged periods, larger inventory of zirconium metal in the core could negatively affect the accident progression. A thin steam resistant layer (e.g. alumina forming alloy steel), integrated into the solid rod during fabrication by co-extrusion or hot-isostatic-pressing, offers the potential to provide additional fuel protection from steam interaction: blanketing under a range of boiling regimes and under severe accident conditions up to high temperatures well beyond what is currently possible in the conventional fuel. A crucial aspect to the viability of M3 fuel in light water reactors is the reduced heavy metal load compared to standard pellet fuel. This study evaluated the design requirements to operate a Pressurized Water Reactor (PWR) with M3 fuel in order to obtain fuel cycle length, reactivity coefficients, and power peaking factors comparable to that of standard fuel.

  1. Direct electrochemical reduction of metal-oxides

    DOE Patents [OSTI]

    Redey, Laszlo I. (Downers Grove, IL); Gourishankar, Karthick (Downers Grove, IL)

    2003-01-01T23:59:59.000Z

    A method of controlling the direct electrolytic reduction of a metal oxide or mixtures of metal oxides to the corresponding metal or metals. A non-consumable anode and a cathode and a salt electrolyte with a first reference electrode near the non-consumable anode and a second reference electrode near the cathode are used. Oxygen gas is produced and removed from the cell. The anode potential is compared to the first reference electrode to prevent anode dissolution and gas evolution other than oxygen, and the cathode potential is compared to the second reference electrode to prevent production of reductant metal from ions in the electrolyte.

  2. Aerosol flow reactor production of superconducting ceramic powder

    SciTech Connect (OSTI)

    Kodas, T. (New Mexico Univ., Albuquerque, NM (USA). Dept. of Nuclear Engineering); Engler, E.; Lee, V.; Parkin, L.S. (Research Div., Almaden Research Center, San Jose, CA (US))

    1988-01-01T23:59:59.000Z

    Potential applications and basic studies of superconducting ceramics require the reproducible production of chemically homogeneous, ultrapure powders with controlled particle size distributions. Previous work has mainly examined the use of liquid and solid phase methods for superconducting powder production. In this work, it is shown that carbon-free, submicron powders based on the Y-Ba-Cu-O, La-Sr-Cu-O, Bi-Ca-Sr-Cu-O and Tl-Ca-Ba-Cu-O systems can be produced in a gaseous flow system by reacting aerosol particles containing the nitrate salts of the appropriate metals in flowing oxygen at temperatures of 900 - 1100C. It is also demonstrated that composite Cu/YBa/sub 2/Cu/sub 3/O/sub 7/ wires can be fabricated by thermophoretic deposition of the particles onto the inner surface of a Cu tube hby sintering/annealing.

  3. Foil fabrication for the ROMANO event. Revision 1

    SciTech Connect (OSTI)

    Romo, J.G. Jr.; Weed, J.W.; Griggs, G.E.; Brown, T.G.; Tassano, P.L.

    1984-06-13T23:59:59.000Z

    The Vacuum Processes Lab (VPL), of LLNL's M.E. Dept. - Material Fabrication Division (MFD), conducted various vacuum related support activities for the ROMANO nuclear physics experiment. This report focuses on the foil fabrication activities carried out between July and November 1983 for the ROMANO event. Other vacuum related activities for ROMANO, such as outgassing tests of materials, are covered in separate documentation. VPL was asked to provide 270 coated Parylene foils for the ROMANO event. However, due to the developmental nature of some of the procedures, approximately 400 coated foils were processed. In addition, VPL interacted with MFD's Plastics Shop to help supply Parylene substrates to other organizations (i.e., LBL and commercial vendors) which had also been asked to provide coated foils for ROMANO. The purposes of this report are (A) to document the processes developed and the techniques used to produce the foils, and (B) to suggest future directions. The report is divided into four sections describing: (1) nuclear target foil fabrication, (2) Parylene substrate preparation and production, (3) calibration foil fabrication, and (4) foil and substrate inspections.

  4. Fabrication of nanostructure by physical vapor deposition with glancing angle deposition technique and its applications

    SciTech Connect (OSTI)

    Horprathum, M., E-mail: mati.horprathum@nectec.or.th; Eiamchai, P., E-mail: mati.horprathum@nectec.or.th; Patthanasettakul, V.; Limwichean, S.; Nuntawong, N.; Chindaudom, P. [Optical Thin-Film Laboratory National Electronics and Computer Technology Center, Pathumthani, 12120 (Thailand); Kaewkhao, J. [Center of Excellence in Glass Technology and Materials Science (CEGM), Nakhon Pathom Rajabhat University, Nakhon Pathom 73000 (Thailand); Chananonnawathorn, C. [Department of Physics, Faculty of Science and Technology, Thammasat University, Pathumthani, 12121 (Thailand)

    2014-09-25T23:59:59.000Z

    A nanostructural thin film is one of the highly exploiting research areas particularly in applications in sensor, photocatalytic, and solar-cell technologies. In the past two decades, the integration of glancing-angle deposition (GLAD) technique to physical vapor deposition (PVD) process has gained significant attention for well-controlled multidimensional nanomorphologies because of fast, simple, cost-effective, and mass-production capability. The performance and functional properties of the coated thin films generally depend upon their nanostructural compositions, i.e., large aspect ratio, controllable porosity, and shape. Such structural platforms make the fabricated thin films very practical for several realistic applications. We therefore present morphological and nanostructural properties of various deposited materials, which included metals, i.e., silver (Ag), and oxide compounds, i.e., tungsten oxide (WO{sub 3}), titanium dioxide (TiO{sub 2}), and indium tin oxide (ITO). Different PVD techniques based on DC magnetron sputtering and electron-beam evaporation, both with the integrated GLAD component, were discussed. We further explore engineered nanostructures which enable controls of optical, electrical, and mechanical properties. These improvements led to several practical applications in surface-enhanced Raman, smart windows, gas sensors, self-cleaning materials and transparent conductive oxides (TCO)

  5. Options for converting excess plutonium to feed for the MOX fuel fabrication facility

    SciTech Connect (OSTI)

    Watts, Joe A [Los Alamos National Laboratory; Smith, Paul H [Los Alamos National Laboratory; Psaras, John D [Los Alamos National Laboratory; Jarvinen, Gordon D [Los Alamos National Laboratory; Costa, David A [Los Alamos National Laboratory; Joyce, Jr., Edward L [Los Alamos National Laboratory

    2009-01-01T23:59:59.000Z

    The storage and safekeeping of excess plutonium in the United States represents a multibillion-dollar lifecycle cost to the taxpayers and poses challenges to National Security and Nuclear Non-Proliferation. Los Alamos National Laboratory is considering options for converting some portion of the 13 metric tons of excess plutonium that was previously destined for long-term waste disposition into feed for the MOX Fuel Fabrication Facility (MFFF). This approach could reduce storage costs and security ri sks, and produce fuel for nuclear energy at the same time. Over the course of 30 years of weapons related plutonium production, Los Alamos has developed a number of flow sheets aimed at separation and purification of plutonium. Flow sheets for converting metal to oxide and for removing chloride and fluoride from plutonium residues have been developed and withstood the test oftime. This presentation will address some potential options for utilizing processes and infrastructure developed by Defense Programs to transform a large variety of highly impure plutonium into feedstock for the MFFF.

  6. Printed wiring board fabrication and lead elimination via single-bath electrodeposition

    SciTech Connect (OSTI)

    Meltzer, M P; Steffani, C P

    2001-02-21T23:59:59.000Z

    Printed wiring board (PWB) fabrication, an operation performed both at LLNL and throughout the electronics industry, generates considerable quantities of hazardous waste, notably lead-bearing materials used for soldering, tinning, and finish coating the circuits of the board. Hot-air solder leveling (HASL), the most common method of finishing is one of the main sources of hazardous lead-bearing wastes in traditional PWB manufacturing. The development of a safer finishing method will lead to employee health and environmental benefits. In addition, there is a production advantage to eliminating HASL, for it provides a fairly uneven surface that is problematic for mounting very small components. In this project, we developed ''single-bath electroplating'' as a potential HASL replacement technology for many applications. Single-bath electroplating involves alternating deposition of one or the other metal component of a bimetal bath, through control of plating potential and mass transport. It employs a nickel layer as both etch resist and finish coat and has the potential for lowering environmental and human-health risks associated with PWB manufacture--while at the same time reconfiguring the process for greater efficiency and profitability.

  7. Fabrication and electronic transport studies of single nanocrystal systems

    SciTech Connect (OSTI)

    Klein, D L [Univ. of California, Berkeley, CA (United States). Dept. of Physics

    1997-05-01T23:59:59.000Z

    Semiconductor and metallic nanocrystals exhibit interesting electronic transport behavior as a result of electrostatic and quantum mechanical confinement effects. These effects can be studied to learn about the nature of electronic states in these systems. This thesis describes several techniques for the electronic study of nanocrystals. The primary focus is the development of novel methods to attach leads to prefabricated nanocrystals. This is because, while nanocrystals can be readily synthesized from a variety of materials with excellent size control, means to make electrical contact to these nanocrystals are limited. The first approach that will be described uses scanning probe microscopy to first image and then electrically probe surfaces. It is found that electronic investigations of nanocrystals by this technique are complicated by tip-sample interactions and environmental factors such as salvation and capillary forces. Next, an atomic force microscope technique for the catalytic patterning of the surface of a self assembled monolayer is described. In principle, this nano-fabrication technique can be used to create electronic devices which are based upon complex arrangements of nanocrystals. Finally, the fabrication and electrical characterization of a nanocrystal-based single electron transistor is presented. This device is fabricated using a hybrid scheme which combines electron beam lithography and wet chemistry to bind single nanocrystals in tunneling contact between closely spaced metallic leads. In these devices, both Au and CdSe nanocrystals show Coulomb blockade effects with characteristic energies of several tens of meV. Additional structure is seen the transport behavior of CdSe nanocrystals as a result of its electronic structure.

  8. Metal Hydrides

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels DataDepartment of Energy Your Density Isn't YourTransport(FactDepartment3311, 3312), OctoberMay 18-19,DepartmentEnergyMetalMetal

  9. Surface Science Letters Deposition of metal clusters on single-layer graphene/Ru(0001): Factors that govern

    E-Print Network [OSTI]

    Goodman, Wayne

    Surface Science Letters Deposition of metal clusters on single-layer graphene/Ru(0001): Factors Keywords: Graphene Ru(0001) STM Metal nanoclusters Au film Fabrication of nanoclusters on a substrate of metal on graphene have been studied by scanning tunneling microscopy (STM) based on different behaviors

  10. Trending: Metal Oxo Bonds

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    including materials science, chemistry, and biology. Highly covalent metal-oxygen multiple bonds (metal oxos) are the building blocks of metal oxides and have a bearing...

  11. New combustion synthesis technique for the production of (InxGa1-x)2O3 powders: Hydrazine/metal nitrate method

    E-Print Network [OSTI]

    McKittrick, Joanna

    New combustion synthesis technique for the production of (InxGa1-x)2O3 powders: Hydrazine. The combustion reaction occurred when heating the precursors between 150 and 200 °C in a closed vessel filled by a more typical combustion synthesis reaction between nitrates and a carbonaceous fuel at a higher

  12. (Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2002, 11 companies operated 16 primary aluminum reduction plants; 6 smelters

    E-Print Network [OSTI]

    and Use: In 2002, 11 companies operated 16 primary aluminum reduction plants; 6 smelters were temporarily idled. The 11 smelters east of the Mississippi River accounted for 75% of the production; whereas the remaining 11 smelters, which included the 9 Pacific Northwest smelters, accounted for only 25%. Based upon

  13. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2010, five companies operated nine primary aluminum smelters; six smelters

    E-Print Network [OSTI]

    and Use: In 2010, five companies operated nine primary aluminum smelters; six smelters were closed the entire year. Demolition of two smelters that had been idle for several years was started in 2010. Based: During the first half of 2010, production from domestic primary aluminum smelters had stabilized after

  14. (Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2007, 6 companies operated 14 primary aluminum smelters; 5 smelters were

    E-Print Network [OSTI]

    and Use: In 2007, 6 companies operated 14 primary aluminum smelters; 5 smelters were temporarily idled primary aluminum production increased substantially owing to smelter restarts after new power contracts were obtained by producers. Domestic smelters operated at about 69% of rated or engineered capacity

  15. I-NERI ANNUAL TECHNICAL PROGRESS REPORT: 2006-002-K, Separation of Fission Products from Molten LiCl-KCl Salt Used for Electrorefining of Metal Fuels

    SciTech Connect (OSTI)

    S. Frank

    2009-09-01T23:59:59.000Z

    An attractive alternative to the once-through disposal of electrorefiner salt is to selectively remove the active fission products from the salt and recycle the salt back to the electrorefiner (ER). This would allow salt reuse for some number of cycles before ultimate disposal of the salt in a ceramic waste form. Reuse of ER salt would, thus, greatly reduce the volume of ceramic waste produced during the pyroprocessing of spent nuclear fuel. This final portion of the joint I-NERI research project is to demonstrate the separation of fission products from molten ER salt by two methods previously selected during phase two (FY-08) of this project. The two methods selected were salt/zeolite contacting and rare-earth fission product precipitation by oxygen bubbling. The ER salt used in these tests came from the Mark-IV electrorefiner used to anodically dissolved driver fuel from the EBR-II reactor on the INL site. The tests were performed using the Hot Fuel Dissolution Apparatus (HFDA) located in the main cell of the Hot Fuels Examination Facility (HFEF) at the Materials and Fuels complex on the INL site. Results from these tests were evaluated during a joint meeting of KAERI and INL investigators to provide recommendations as to the future direction of fission product removal from electrorefiner salt that accumulate during spent fuel treatment. Additionally, work continued on kinetic measurements of surrogate quaternary salt systems to provide fundamental kinetics on the ion exchange system and to expand the equilibrium model system developed during the first two phases of this project. The specific objectives of the FY09 I-NERI research activities at the INL include the following: • Perform demonstration tests of the selected KAERI precipitation and INL salt/zeolite contacting processes for fission product removal using radioactive, fission product loaded ER salt • Continue kinetic studies of the quaternary Cs/Sr-LiCl-KCl system to determine the rate of ion exchange during the salt/zeolite contacting process • Compare the adsorption models to experimentally obtained, ER salt results • Evaluate results obtained from the oxygen precipitation and salt/zeolite ion exchange studies to determine the best processes for selective fission-product removal from electrorefiner salt.

  16. Fabrication of a 1200 kg Ingot of V-4Cr-4Ti alloy for the DIII-D Radiative Divertor Program

    SciTech Connect (OSTI)

    Johnson, W.R.; Smith, J.P.

    1998-06-01T23:59:59.000Z

    Vanadium chromium titanium alloys are attractive materials for fusion reactors because of their high temperature capability and their potential for low neutron active and rapid activation decay. A V-4Cr-4Ti alloy has been selected in the U.S. as the current leading candidate vanadium alloy for future use in fusion reactor structural applications. General Atomics (GA), in conjunction with the Department of Energy`s (DOE) DIII-D Program, is carrying out a plan for the utilization of this vanadium alloy in the DIII-D tokamak. The plan will culminate in the fabrication, installation, and operation of a V-4Ti alloy structure in the DIII-D Radiative Divertor (RD) upgrade. The deployment of vanadium alloy will provide a meaningful step in the development and technology acceptance of this advanced material for future fusion power devices. Under a GA contract and material specification, an industrial scale 1200 kg heat (ingot) of a V-4Cr-4Ti alloy has been produced and converted into product forms by Wah Chang of Albany, Oregon (WCA). To assure the proper control of minor and trace impurities which affect the mechanical and activation behavior of this vanadium alloy, selected lots of raw vanadium base metal were processed by aluminothermic reduction of high purity vanadium oxide, and were then electron beam melted into two high purity vanadium ingots. The ingots were then consolidated with high purity Cr and Ti, and double vacuum-arc melted to obtain a 1200 kg V-4Cr-4Ti alloy ingot. Several billets were extruded from the ingot, and were then fabricated into plate, sheet, and rod at WCA. Tubing was subsequently processed from plate material. The chemistry and fabrication procedures for the product forms were specified on the basis of experience and knowledge gained from DOE Fusion Materials Program studies on previous laboratory scale heats and a large scale ingot (500 kg)

  17. WINCO Metal Recycle annual report, FY 1993

    SciTech Connect (OSTI)

    Bechtold, T.E. [ed.

    1993-12-01T23:59:59.000Z

    This report is a summary of the first year progress of the WINCO Metal Recycle Program. Efforts were directed towards assessment of radioactive scrap metal inventories, economics and concepts for recycling, technology development, and transfer of technology to the private sector. Seven DOE laboratories worked together to develop a means for characterizing scrap metal. Radioactive scrap metal generation rates were established for several of these laboratories. Initial cost estimates indicate that recycle may be preferable over burial if sufficient decontamination factors can be achieved during melt refining. Radiation levels of resulting ingots must be minimized in order to keep fabrication costs low. Industry has much of the expertise and capability to execute the recycling of radioactive scrap metal. While no single company can sort, melt, refine, roll and fabricate, a combination of two to three can complete this operation. The one process which requires development is in melt refining for removal of radionuclides other than uranium. WINCO is developing this capability in conjunction with academia and industry. This work will continue into FY-94.

  18. NPDES Individual Permit for Industrial Facilities - Mail Merge...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    WATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY FROM FABRICATED METAL PRODUCTS INDUSTRY......44 I. CONTENTS OF PLAN. ......

  19. Design and fabrication of the MesoMill : a five-axis milling machine for meso-scaled parts

    E-Print Network [OSTI]

    Werkmeister, Jaime Brooke, 1977-

    2004-01-01T23:59:59.000Z

    With the increased prevalence of meso-scaled products, new tools are being developed to bridge the gap between fabrication processes tailored for micrometer and millimeter sized features. Compared to its traditional ...

  20. Prefab the FabLab : rethinking the habitability of a fabrication lab by including fixture-based components

    E-Print Network [OSTI]

    Nunez, Joseph Gabriel

    2010-01-01T23:59:59.000Z

    This thesis is about defining a fixture-based system that can be adapted into a digital fabrication production system of friction fit assembly. It is inspired by the work and research conducted by the Digital Design ...

  1. Sandia National Laboratories: improved fiberglass fabric positioning

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    fabric positioning Sandia Participated in AMII to Support American-Made Wind-Turbine Blades On December 3, 2014, in Computational Modeling & Simulation, Energy, Materials...

  2. Fabrication of Small Diesel Fuel Injector Orifices

    Broader source: Energy.gov (indexed) [DOE]

    Micro-Orifice Fabrication - Nickel Vapor Deposition - Laser Micro-Drilling NVD - Weber Laser - Sparkle Publications & PatentsInventions Publications - Fenske, G.,...

  3. Fabrication and characterization of conducting polymer microwires

    E-Print Network [OSTI]

    Saez, Miguel Angel

    2009-01-01T23:59:59.000Z

    Flexible microwires fabricated from conducting polymers have a wide range of potential applications, including smart textiles that incorporate sensing, actuation, and data processing. The development of garments that ...

  4. Patterned Fabric Know - How (Plaids, Stripes, Checks, and Figured Designs).

    E-Print Network [OSTI]

    Anoymous,

    1984-01-01T23:59:59.000Z

    DC \\1\\245.7 '13 Fbiterned Fabric mow-Kbw Contents Design Principles and Patterned Fabrics Pattern Selection Fabric Construction Selecting and Preparing Fabric Kinds of Plaids and Stripes Pri nts Other Patterned Fabrics Combining..., Stripes, Checks and Figured Designs) Extension Clothing Specialists The Texas A&M University System Patterned fabrics provide an interesting di mension to anyone's wardrobe. In a garment or as an accent, patterned fabrics are colorful and ex citing...

  5. Steel-SiC Metal Matrix Composite Development

    SciTech Connect (OSTI)

    Smith, Don D.

    2005-07-17T23:59:59.000Z

    The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

  6. CONTAINER MATERIALS, FABRICATION AND ROBUSTNESS

    SciTech Connect (OSTI)

    Dunn, K.; Louthan, M.; Rawls, G.; Sindelar, R.; Zapp, P.; Mcclard, J.

    2009-11-10T23:59:59.000Z

    The multi-barrier 3013 container used to package plutonium-bearing materials is robust and thereby highly resistant to identified degradation modes that might cause failure. The only viable degradation mechanisms identified by a panel of technical experts were pressurization within and corrosion of the containers. Evaluations of the container materials and the fabrication processes and resulting residual stresses suggest that the multi-layered containers will mitigate the potential for degradation of the outer container and prevent the release of the container contents to the environment. Additionally, the ongoing surveillance programs and laboratory studies should detect any incipient degradation of containers in the 3013 storage inventory before an outer container is compromised.

  7. Evaluating the End-of-Life Phase of Consumer Electronics:Methods and Tools to Improve Product Design and Material Recovery

    E-Print Network [OSTI]

    Mangold, Jennifer Ann

    2013-01-01T23:59:59.000Z

    L. Meyer and B. Bras. Rare earth metal recycling. In IEEEattention on recovering rare earth metals from electronics,available to extract rare earth metals from waste products;

  8. New Metallization Technique Suitable for 6-MW Pilot Production of Efficient Multicrystalline Solar Cells Using Upgraded Metallurgical Silicon: Final Technical Progress Report, December 17, 2007-- June 16, 2009

    Broader source: Energy.gov [DOE]

    This report describes CaliSolar's work as a Photovoltaic Technology Incubator awardee within the U.S. Department of Energy's Solar Energy Technologies Program. The term of this subcontract with the National Renewable Energy Laboratory was two years. During this time, CaliSolar evolved from a handful of employees to over 100 scientists, engineers, technicians, and operators. On the technical side, the company transitioned from a proof-of-concept through pilot-scale to large-scale industrial production. A fully automated 60-megawatt manufacturing line was commissioned in Sunnyvale, California. The facility converts upgraded metallurgical-grade silicon feedstock to ingots, wafers, and high-efficiency multicrystalline solar cells.

  9. activated terbium metal: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    storage and conversion technologies, such as hydrogen fuel cells, rechargeable metal-air batteries, and hydrogen production from water splitting, is limited by the slow...

  10. active metal brazing: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    storage and conversion technologies, such as hydrogen fuel cells, rechargeable metal-air batteries, and hydrogen production from water splitting, is limited by the slow...

  11. active filler metal: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    storage and conversion technologies, such as hydrogen fuel cells, rechargeable metal-air batteries, and hydrogen production from water splitting, is limited by the slow...

  12. activated metals 6-year: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    storage and conversion technologies, such as hydrogen fuel cells, rechargeable metal-air batteries, and hydrogen production from water splitting, is limited by the slow...

  13. Oil, Gas, and Metallic Minerals (Iowa)

    Broader source: Energy.gov [DOE]

    Operators of oil, gas, and metallic mineral exploration and production operations are required to obtain a drilling permit from the Iowa Department of Natural Resources and file specific forms with...

  14. Fuel Fabrication Capability Research and Development Plan

    SciTech Connect (OSTI)

    Senor, David J.; Burkes, Douglas

    2013-06-28T23:59:59.000Z

    The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

  15. Apparatus and method for fabricating a microbattery

    DOE Patents [OSTI]

    Shul, Randy J. (Albuquerque, NM); Kravitz, Stanley H. (Albuquerque, NM); Christenson, Todd R. (Albuquerque, NM); Zipperian, Thomas E. (Edgewood, NM); Ingersoll, David (Albuquerque, NM)

    2002-01-01T23:59:59.000Z

    An apparatus and method for fabricating a microbattery that uses silicon as the structural component, packaging component, and semiconductor to reduce the weight, size, and cost of thin film battery technology is described. When combined with advanced semiconductor packaging techniques, such a silicon-based microbattery enables the fabrication of autonomous, highly functional, integrated microsystems having broad applicability.

  16. AFCI Transmutation Fuel Processes and By-Products Planning: Interim Report

    SciTech Connect (OSTI)

    Eric L. Shaber

    2005-09-01T23:59:59.000Z

    The goals of the Advanced Fuel Cycle Initiative (AFCI) Program are to reduce high-level waste volume, reduce long-lived and radiotoxic elements, and reclaim valuable energy content of spent nuclear fuel. The AFCI chartered the Fuel Development Working Group (FDWG) to develop advanced fuels in support of the AFCI goals. The FDWG organized a phased strategy of fuel development that is designed to match the needs of the AFCI program: Phase 1 - High-burnup fuels for light-water reactors (LWRs) and tri-isotopic (TRISO) fuel for gas-cooled reactors Phase 2 – Mixed oxide fuels with minor actinides for LWRs, Am transmutation targets for LWRs, inert matrix fuels for LWRs, and TRISO fuel containing Pu and other transuranium for gas-cooled reactors Phase 3 – Fertile free or low-fertile metal, ceramic, ceramic dispersed in a metal matrix (CERMET), and ceramics dispersed in a ceramic matrix (CERCER) that would be used primarily in fast reactors. Development of advanced fuels requires the fabrication, assembly, and irradiation of prototypic fuel under bounding reactor conditions. At specialized national laboratory facilities small quantities of actinides are being fabricated into such fuel for irradiation tests. Fabrication of demonstration quantities of selected fuels for qualification testing is needed but not currently feasible, because existing manual glovebox fabrication approaches result in significant radiation exposures when larger quantities of actinides are involved. The earliest demonstration test fuels needed in the AFCI program are expected to be variants of commercial mixed oxide fuel for use in an LWR as lead test assemblies. Manufacture of such test assemblies will require isolated fabrication lines at a facility not currently available in the U.S. Such facilities are now being planned as part of an Advanced Fuel Cycle Facility (AFCF). Adequate planning for and specification of actinide fuel fabrication facilities capable of producing transmutation fuels dictates the need for detailed process flows, mass balances, batch size data, and radiological dose estimates. Full definition of the materials that will need to be handled in the facility as feed material inputs, in-process fuel, scrap recycle, scrap requiring recovery, and by-product wastes is required. The feed material for demonstrating transmutation fuel fabrication will need to come from the separations of actinides from spent nuclear fuel processed in the same AFCF.

  17. Entry/exit control at fuel fabrication facilities using or possessing formula quantities of strategic special nuclear material

    SciTech Connect (OSTI)

    Dwyer, P.A.

    1988-12-01T23:59:59.000Z

    This document presents information on entry/exit control at fuel fabrication facilities using or possessing formula quantities of strategic special nuclear material. It describes NRC requirements and methods for conducting personnel, package, and vehicle searches at these facilities. Testing methods for determining the detection capability of firearms, explosives, and metal detectors are provided.

  18. Strained Ge channel p-type MOSFETs fabricated on Si1-xGex/Si virtual substrates Minjoo L. Lee, Christopher W. Leitz, Zhiyuan Cheng, Arthur J. Pitera, Gianni Taraschi, Dimitri

    E-Print Network [OSTI]

    Strained Ge channel p-type MOSFETs fabricated on Si1-xGex/Si virtual substrates Minjoo L. Lee of Technology, Cambridge, MA 02139 ABSTRACT We have fabricated strained Ge channel p-type metal oxideO2) and pure Ge. The effects of the Si cap thickness, the strain in the Ge channel, and the thickness

  19. Metal-Driven Hierarchical Self-Assembled One-Dimensional

    E-Print Network [OSTI]

    Huang, Jianbin

    helical inorganic materials. In preliminary attempts, helical silica and ZnS nanomaterials have been helical inorganic nanomaterials (i.e., SiO2 and ZnS) have been prepared based on metal to fabricate helical as- semblies from artificial molecules considering complicated organic synthesis

  20. Literature on fabrication of tungsten for application in pyrochemical processing of spent nuclear fuels

    SciTech Connect (OSTI)

    Edstrom, C.M.; Phillips, A.G.; Johnson, L.D.; Corle, R.R.

    1980-10-11T23:59:59.000Z

    The pyrochemical processing of nuclear fuels requires crucibles, stirrers, and transfer tubing that will withstand the temperature and the chemical attack from molten salts and metals used in the process. This report summarizes the literature that pertains to fabrication (joining, chemical vapor deposition, plasma spraying, forming, and spinning) is the main theme. This report also summarizes a sampling of literature on molbdenum and the work previously performed at Argonne National Laboratory on other container materials used for pyrochemical processing of spent nuclear fuels.

  1. Process for the production of hydrogen from water

    DOE Patents [OSTI]

    Miller, William E. (Naperville, IL); Maroni, Victor A. (Naperville, IL); Willit, James L. (Batavia, IL)

    2010-05-25T23:59:59.000Z

    A method and device for the production of hydrogen from water and electricity using an active metal alloy. The active metal alloy reacts with water producing hydrogen and a metal hydroxide. The metal hydroxide is consumed, restoring the active metal alloy, by applying a voltage between the active metal alloy and the metal hydroxide. As the process is sustainable, only water and electricity is required to sustain the reaction generating hydrogen.

  2. Method of fabricating nested shells and resulting product

    DOE Patents [OSTI]

    Henderson, Timothy M. (Ann Arbor, MI); Kool, Lawrence B. (Ann Arbor, MI)

    1982-01-01T23:59:59.000Z

    A multiple shell structure and a method of manufacturing such structure wherein a hollow glass microsphere is surface treated in an organosilane solution so as to render the shell outer surface hydrophobic. The surface treated glass shell is then suspended in the oil phase of an oil-aqueous phase dispersion. The oil phase includes an organic film-forming monomer, a polymerization initiator and a blowing agent. A polymeric film forms at each phase boundary of the dispersion and is then expanded in a blowing operation so as to form an outer homogeneously integral monocellular substantially spherical thermoplastic shell encapsulating an inner glass shell of lesser diameter.

  3. Cell Fabrication Facility Team Production and Research Activities

    Broader source: Energy.gov (indexed) [DOE]

    energy cathode materials (LMR-NMC, 5V Spinel) and high energy anode materials (siliconcarbon composite) as they become available Investigate mechanisms in cells with...

  4. Cell Fabrication Facility Team Production and Research Activities

    Broader source: Energy.gov [DOE]

    2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

  5. New route to the fabrication of nanocrystalline diamond films

    SciTech Connect (OSTI)

    Varshney, Deepak, E-mail: deepvar20@gmail.com; Morell, Gerardo [Institute of Functional Nanomaterials, University of Puerto Rico, San Juan, Puerto Rico 00931, Puerto Rico (United States); Department of Physics, University of Puerto Rico, San Juan, PO Box 70377, Puerto Rico 00936, Puerto Rico (United States); Palomino, Javier; Resto, Oscar [Department of Physics, University of Puerto Rico, San Juan, PO Box 70377, Puerto Rico 00936, Puerto Rico (United States); Gil, Jennifer [Department of Chemistry, University of Puerto Rico, San Juan, Puerto Rico 00936, Puerto Rico (United States); Weiner, Brad R. [Institute of Functional Nanomaterials, University of Puerto Rico, San Juan, Puerto Rico 00931, Puerto Rico (United States); Department of Chemistry, University of Puerto Rico, San Juan, Puerto Rico 00936, Puerto Rico (United States)

    2014-02-07T23:59:59.000Z

    Nanocrystalline diamond (NCD) thin films offer applications in various fields, but the existing synthetic approaches are cumbersome and destructive. A major breakthrough has been achieved by our group in the direction of a non-destructive, scalable, and economic process of NCD thin-film fabrication. Here, we report a cheap precursor for the growth of nanocrystalline diamond in the form of paraffin wax. We show that NCD thin films can be fabricated on a copper support by using simple, commonplace paraffin wax under reaction conditions of Hot Filament Chemical Vapor Deposition (HFCVD). Surprisingly, even the presence of any catalyst or seeding that has been conventionally used in the state-of-the-art is not required. The structure of the obtained films was analyzed by scanning electron microscopy and transmission electron microscopy. Raman spectroscopy and electron energy-loss spectroscopy recorded at the carbon K-edge region confirm the presence of nanocrystalline diamond. The process is a significant step towards cost-effective and non-cumbersome fabrication of nanocrystalline diamond thin films for commercial production.

  6. Methods of fabricating cermet materials and methods of utilizing same

    DOE Patents [OSTI]

    Kong, Peter C.

    2006-04-04T23:59:59.000Z

    Methods of fabricating cermet materials and methods of utilizing the same such as in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The cermet material may be made from a transition metal aluminide phase and an aluminia phase. The mixture may be pressed to form a green compact body and then heated in a nitrogen-containing atmosphere so as to melt aluminum particles and form the cermet. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The cermet material may also be formed so as to pass an electrical current therethrough to heat the material during use.

  7. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    DOE Patents [OSTI]

    Brian, Riley (Willimantic, CT); Szreders, Bernard E. (Oakdale, CT)

    1989-01-01T23:59:59.000Z

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (approximately 1100.degree.-1300.degree. C.) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20-50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  8. Method for fabricating beryllium-based multilayer structures

    DOE Patents [OSTI]

    Skulina, Kenneth M. (Livermore, CA); Bionta, Richard M. (Livermore, CA); Makowiecki, Daniel M. (Livermore, CA); Alford, Craig S. (Tracy, CA)

    2003-02-18T23:59:59.000Z

    Beryllium-based multilayer structures and a process for fabricating beryllium-based multilayer mirrors, useful in the wavelength region greater than the beryllium K-edge (111 .ANG. or 11.1 nm). The process includes alternating sputter deposition of beryllium and a metal, typically from the fifth row of the periodic table, such as niobium (Nb), molybdenum (Mo), ruthenium (Ru), and rhodium (Rh). The process includes not only the method of sputtering the materials, but the industrial hygiene controls for safe handling of beryllium. The mirrors made in accordance with the process may be utilized in soft x-ray and extreme-ultraviolet projection lithography, which requires mirrors of high reflectivity (>60%) for x-rays in the range of 60-140 .ANG. (60-14.0 nm).

  9. Design & Fabrication of a High-Voltage Photovoltaic Cell

    SciTech Connect (OSTI)

    Felder, Jennifer; /North Carolina State U. /SLAC

    2012-09-05T23:59:59.000Z

    Silicon photovoltaic (PV) cells are alternative energy sources that are important in sustainable power generation. Currently, applications of PV cells are limited by the low output voltage and somewhat low efficiency of such devices. In light of this fact, this project investigates the possibility of fabricating high-voltage PV cells on float-zone silicon wafers having output voltages ranging from 50 V to 2000 V. Three designs with different geometries of diffusion layers were simulated and compared in terms of metal coverage, recombination, built-in potential, and conduction current density. One design was then chosen and optimized to be implemented in the final device design. The results of the simulation serve as a feasibility test for the design concept and provide supportive evidence of the effectiveness of silicon PV cells as high-voltage power supplies.

  10. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    DOE Patents [OSTI]

    Riley, B.; Szreders, B.E.

    1988-04-26T23:59:59.000Z

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (/approximately/1100/degree/ /minus/ 1300/degree/C) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20--50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  11. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOE Patents [OSTI]

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1982-08-31T23:59:59.000Z

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  12. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOE Patents [OSTI]

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1985-05-14T23:59:59.000Z

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance. 9 figs.

  13. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOE Patents [OSTI]

    Swift, Gregory W. (Los Alamos, NM); Migliori, Albert (Santa Fe, NM); Wheatley, John C. (Los Alamos, NM)

    1985-01-01T23:59:59.000Z

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  14. Fabrication of an optical component

    DOE Patents [OSTI]

    Nichols, Michael A. (Livermore, CA); Aikens, David M. (Pleasanton, CA); Camp, David W. (Oakland, CA); Thomas, Ian M. (Livermore, CA); Kiikka, Craig (Livermore, CA); Sheehan, Lynn M. (Livermore, CA); Kozlowski, Mark R. (Livermore, CA)

    2000-01-01T23:59:59.000Z

    A method for forming optical parts used in laser optical systems such as high energy lasers, high average power lasers, semiconductor capital equipment and medical devices. The optical parts will not damage during the operation of high power lasers in the ultra-violet light range. A blank is first ground using a fixed abrasive grinding method to remove the subsurface damage formed during the fabrication of the blank. The next step grinds and polishes the edges and forms bevels to reduce the amount of fused-glass contaminants in the subsequent steps. A loose abrasive grind removes the subsurface damage formed during the fixed abrasive or "blanchard" removal process. After repolishing the bevels and performing an optional fluoride etch, the surface of the blank is polished using a zirconia slurry. Any subsurface damage formed during the loose abrasive grind will be removed during this zirconia polish. A post polish etch may be performed to remove any redeposited contaminants. Another method uses a ceria polishing step to remove the subsurface damage formed during the loose abrasive grind. However, any residual ceria may interfere with the optical properties of the finished part. Therefore, the ceria and other contaminants are removed by performing either a zirconia polish after the ceria polish or a post ceria polish etch.

  15. Hydrogen-permeable composite metal membrane and uses thereof

    DOE Patents [OSTI]

    Edlund, David J. (Bend, OR); Friesen, Dwayne T. (Bend, OR)

    1993-06-08T23:59:59.000Z

    Various hydrogen production and hydrogen sulfide decomposition processes are disclosed that utilize composite metal membranes that contain an intermetallic diffusion barrier separating a hydrogen-permeable base metal and a hydrogen-permeable coating metal. The barrier is a thermally stable inorganic proton conductor.

  16. Print preview for the fabrication of physical objects

    E-Print Network [OSTI]

    Carr, David (David Alexander)

    2011-01-01T23:59:59.000Z

    This work proposes a new class of design and fabrication interfaces for digitally created objects, which the author terms augmented fabrication machines. By enhancing traditional fabrication machines with rich new input ...

  17. Composite Metal-hydrogen Electrodes for Metal-Hydrogen Batteries

    SciTech Connect (OSTI)

    Ruckman, M W; Wiesmann, H; Strongin, M; Young, K; Fetcenko, M

    1997-04-01T23:59:59.000Z

    The purpose of this project is to develop and conduct a feasibility study of metallic thin films (multilayered and alloy composition) produced by advanced sputtering techniques for use as anodes in Ni-metal hydrogen batteries. The anodes could be incorporated in thin film solid state Ni-metal hydrogen batteries that would be deposited as distinct anode, electrolyte and cathode layers in thin film devices. The materials could also be incorporated in secondary consumer batteries (i.e. type AF(4/3 or 4/5)) which use electrodes in the form of tapes. The project was based on pioneering studies of hydrogen uptake by ultra-thin Pd-capped metal-hydrogen ratios exceeding and fast hydrogen charging and Nb films, these studies suggested that materials with those of commercially available metal hydride materials discharging kinetics could be produced. The project initially concentrated on gas phase and electrochemical studies of Pd-capped niobium films in laboratory-scale NiMH cells. This extended the pioneering work to the wet electrochemical environment of NiMH batteries and exploited advanced synchrotron radiation techniques not available during the earlier work to conduct in-situ studies of such materials during hydrogen charging and discharging. Although batteries with fast charging kinetics and hydrogen-metal ratios approaching unity could be fabricated, it was found that oxidation, cracking and corrosion in aqueous solutions made pure Nb films-and multiiayers poor candidates for battery application. The project emphasis shifted to alloy films based on known elemental materials used for NiMH batteries. Although commercial NiMH anode materials contain many metals, it was found that 0.24 µm thick sputtered Zr-Ni films cycled at least 50 times with charging efficiencies exceeding 95% and [H]/[M] ratios of 0.7-1.0. Multilayered or thicker Zr-Ni films could be candidates for a thin film NiMH battery that may have practical applications as an integrated power source for modern electronic devices.

  18. Multi-phase glass-ceramics as a waste form for combined fission products: alkalis, alkaline earths, lanthanides, and transition metals

    SciTech Connect (OSTI)

    Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna

    2012-04-01T23:59:59.000Z

    In this study, multi-phase silicate-based glass-ceramics were investigated as an alternate waste form for immobilizing non-fissionable products from used nuclear fuel. Currently, borosilicate glass is the waste form selected for immobilization of this waste stream, however, the low thermal stability and solubility of MoO{sub 3} in borosilicate glass translates into a maximum waste loading in the range of 15-20 mass%. Glass-ceramics provide the opportunity to target durable crystalline phases, e.g., powellite, oxyapatite, celsian, and pollucite, that will incorporate MoO{sub 3} as well as other waste components such as lanthanides, alkalis, and alkaline earths at levels 2X the solubility limits of a single-phase glass. In addition a glass-ceramic could provide higher thermal stability, depending upon the properties of the crystalline and amorphous phases. Glass-ceramics were successfully synthesized at waste loadings of 42, 45, and 50 mass% with the following glass additives: B{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, CaO and SiO{sub 2} by slow cooling form from a glass melt. Glass-ceramics were characterized in terms of phase assemblage, morphology, and thermal stability. The targeted phases: powellite and oxyapatite were observed in all of the compositions along with a lanthanide borosilicate, and cerianite. Results of this initial investigation of glass-ceramics show promise as a potential waste form to replace single-phase borosilicate glass.

  19. Extracting metals directly from metal oxides

    DOE Patents [OSTI]

    Wai, C.M.; Smart, N.G.; Phelps, C.

    1997-02-25T23:59:59.000Z

    A method of extracting metals directly from metal oxides by exposing the oxide to a supercritical fluid solvent containing a chelating agent is described. Preferably, the metal is an actinide or a lanthanide. More preferably, the metal is uranium, thorium or plutonium. The chelating agent forms chelates that are soluble in the supercritical fluid, thereby allowing direct removal of the metal from the metal oxide. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is selected from the group consisting of {beta}-diketones, halogenated {beta}-diketones, phosphinic acids, halogenated phosphinic acids, carboxylic acids, halogenated carboxylic acids, and mixtures thereof. In especially preferred embodiments, at least one of the chelating agents is fluorinated. The method provides an environmentally benign process for removing metals from metal oxides without using acids or biologically harmful solvents. The chelate and supercritical fluid can be regenerated, and the metal recovered, to provide an economic, efficient process. 4 figs.

  20. Extracting metals directly from metal oxides

    DOE Patents [OSTI]

    Wai, Chien M. (Moscow, ID); Smart, Neil G. (Moscow, ID); Phelps, Cindy (Moscow, ID)

    1997-01-01T23:59:59.000Z

    A method of extracting metals directly from metal oxides by exposing the oxide to a supercritical fluid solvent containing a chelating agent is described. Preferably, the metal is an actinide or a lanthanide. More preferably, the metal is uranium, thorium or plutonium. The chelating agent forms chelates that are soluble in the supercritical fluid, thereby allowing direct removal of the metal from the metal oxide. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is selected from the group consisting of .beta.-diketones, halogenated .beta.-diketones, phosphinic acids, halogenated phosphinic acids, carboxylic acids, halogenated carboxylic acids, and mixtures thereof. In especially preferred embodiments, at least one of the chelating agents is fluorinated. The method provides an environmentally benign process for removing metals from metal oxides without using acids or biologically harmful solvents. The chelate and supercritical fluid can be regenerated, and the metal recovered, to provide an economic, efficient process.

  1. UPDATE ON MONOLITHIC FUEL FABRICATION METHODS

    SciTech Connect (OSTI)

    C. R. Clark; J. F. Jue; G. A. Moore; N. P. Hallinan; B. H. Park; D. E. Burkes

    2006-10-01T23:59:59.000Z

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Progress at INL has led to fabrication of hot isostatic pressed uranium-molybdenum bearing monolithic fuel plates. These miniplates are part of the RERTR-8 miniplate irradiation test. Further progress has also been made on friction stir weld processing which has been used to fabricate full size fuel plates which will be irradiated in the ATR and OSIRIS reactors.

  2. Blunt Trauma Performance of Fabric Systems Utilizing Natural Rubber Coated High Strength Fabrics

    SciTech Connect (OSTI)

    Ahmad, M. R.; Ahmad, W. Y. W.; Samsuri, A.; Salleh, J.; Abidin, M. H. [Faculty of Applied Sciences, Universiti Teknologi MARA (UiTM), 40450 Shah Alam Selangor (Malaysia)

    2010-03-11T23:59:59.000Z

    The blunt trauma performance of fabric systems against 9 mm bullets is reported. Three shots were fired at each fabric system with impact velocity of 367+-9 m/s and the depth of indentation on the modeling clay backing was measured. The results showed that 18-layer and 21-layer all-neat fabric systems failed the blunt trauma test. However, fabric systems with natural rubber (NR) latex coated fabric layers gave lower blunt trauma of between 25-32 mm indentation depths. Deformations on the neat fabrics upon impact were identified as broken yarns, yarn stretching and yarn pull-out. Deflections of the neat fabrics were more localised. For the NR latex coated fabric layers, no significant deformation can be observed except for peeled-off regions of the NR latex film at the back surface of the last layer. From the study, it can be said that the NR latex coated fabric layers were effective in reducing the blunt trauma of fabric systems.

  3. Characterization of candidate DOE sites for fabricating MOX fuel for lead assemblies

    SciTech Connect (OSTI)

    Holdaway, R.F.; Miller, J.W.; Sease, J.D.; Moses, R.J.; O`Connor, D.G. [Oak Ridge National Lab., TN (United States); Carrell, R.D. [Technical Resources International, Inc., Richland, WA (United States); Jaeger, C.D. [Sandia National Labs., Albuquerque, NM (United States); Thompson, M.L.; Strasser, A.A. [Delta-21 Resources, Inc., Oak Ridge, TN (United States)

    1998-03-01T23:59:59.000Z

    The Office of Fissile Materials Disposition (MD) of the Department of Energy (DOE) is directing the program to disposition US surplus weapons-usable plutonium. For the reactor option for disposition of this surplus plutonium, MD is seeking to contract with a consortium, which would include a mixed-oxide (MOX) fuel fabricator and a commercial US reactor operator, to fabricate and burn MOX fuel in existing commercial nuclear reactors. This option would entail establishing a MOX fuel fabrication facility under the direction of the consortium on an existing DOE site. Because of the lead time required to establish a MOX fuel fabrication facility and the need to qualify the MOX fuel for use in a commercial reactor, MD is considering the early fabrication of lead assemblies (LAs) in existing DOE facilities under the technical direction of the consortium. The LA facility would be expected to produce a minimum of 1 metric ton heavy metal per year and must be operational by June 2003. DOE operations offices were asked to identify candidate sites and facilities to be evaluated for suitability to fabricate MOX fuel LAs. Savannah River Site, Argonne National Laboratory-West, Hanford, Lawrence Livermore National Laboratory, and Los Alamos National Laboratory were identified as final candidates to host the LA project. A Site Evaluation Team (SET) worked with each site to develop viable plans for the LA project. SET then characterized the suitability of each of the five plans for fabricating MOX LAs using 28 attributes and documented the characterization to aid DOE and the consortium in selecting the site for the LA project. SET concluded that each option has relative advantages and disadvantages in comparison with other options; however, each could meet the requirements of the LA project as outlined by MD and SET.

  4. Odessa fabricator builds rig specifically for geothermal drilling...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Odessa fabricator builds rig specifically for geothermal drilling Odessa fabricator builds rig specifically for geothermal drilling August 3, 2008 - 2:59pm Addthis For 35 years, MD...

  5. Carbon dioxide-assisted fabrication of highly uniform submicron...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    dioxide-assisted fabrication of highly uniform submicron-sized colloidal carbon spheres via hydrothermal carbonization Carbon dioxide-assisted fabrication of highly uniform...

  6. Method for fabricating hafnia films

    DOE Patents [OSTI]

    Hu, Michael Z [Knoxville, TN

    2007-08-21T23:59:59.000Z

    The present invention comprises a method for fabricating hafnia film comprising the steps of providing a substrate having a surface that allows formation of a self-assembled monolayer thereon via covalent bonding; providing an aqueous solution that provides homogeneous hafnium ionic complexes and hafnium nanoclusters wherein the aqueous solution is capable of undergoing homogeneous precipitation under controlled conditions for a desired period of time at a controlled temperature and controlled solution acidity for desired nanocluster nucleation and growth kinetics, desired nanocluster size, desired growth rate of film thickness and desired film surface characteristics. The method further comprising forming the self-assembled monolayer on the surface of the substrate wherein the self-assembled monolayer comprises a plurality of hydrocarbon chains cross-linked together along the surface of the substrate, the hydrocarbon chains being uniformly spaced from one another and wherein each of the hydrocarbon chains having a functional anchoring group at a first end of the chain covalently bonded with the surface of the substrate and each of the hydrocarbon chains having a functional terminating group projected away from the surface wherein the functional terminating group provides a bonding site for the hafnium film to grow; and exposing the substrate to the aqueous solution for a desired period of time at a controlled temperature wherein the hafnium ionic complexes and the hafnium nanoclusters are deposited on the bonding site of the functional terminating group thereby forming the hafnia film wherein the hafnium bonded to the hydrocarbons and to one another provide a uniform ordered arrangement defined by the uniform arrangement of the hydrocarbons.

  7. atmospheric reaction products: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    These observations suggest that proton-metal initiated reactions occur in such LENR cells. This paper discusses evidence that the production of these reaction products is...

  8. Enhanced photoresponse of conformal TiO{sub 2}/Ag nanorod array-based Schottky photodiodes fabricated via successive glancing angle and atomic layer deposition

    SciTech Connect (OSTI)

    Haider, Ali; Biyikli, Necmi, E-mail: biyikli@unam.bilkent.edu.tr [National Nanotechnology Research Center (UNAM), Bilkent University, Bilkent, Ankara 06800, Turkey and Institute of Materials Science and Nanotechnology, Bilkent University, Bilkent, Ankara 06800 (Turkey); Cansizoglu, Hilal; Cansizoglu, Mehmet Fatih; Karabacak, Tansel [Department of Physics and Astronomy, University of Arkansas at Little Rock, Little Rock, Arkansas 72204 (United States); Okyay, Ali Kemal [National Nanotechnology Research Center (UNAM), Bilkent University, Bilkent, Ankara 06800 (Turkey); Institute of Materials Science and Nanotechnology, Bilkent University, Bilkent, Ankara 06800 (Turkey); Department of Electrical and Electronics Engineering, Bilkent University, Bilkent, Ankara 06800 (Turkey)

    2015-01-01T23:59:59.000Z

    In this study, the authors demonstrate a proof of concept nanostructured photodiode fabrication method via successive glancing angle deposition (GLAD) and atomic layer deposition (ALD). The fabricated metal-semiconductor nanorod (NR) arrays offer enhanced photoresponse compared to conventional planar thin-film counterparts. Silver (Ag) metallic NR arrays were deposited on Ag-film/Si templates by utilizing GLAD. Subsequently, titanium dioxide (TiO{sub 2}) was deposited conformally on Ag NRs via ALD. Scanning electron microscopy studies confirmed the successful formation of vertically aligned Ag NRs deposited via GLAD and conformal deposition of TiO{sub 2} on Ag NRs via ALD. Following the growth of TiO{sub 2} on Ag NRs, aluminum metallic top contacts were formed to complete the fabrication of NR-based Schottky photodiodes. Nanostructured devices exhibited a photo response enhancement factor of 1.49?×?10{sup 2} under a reverse bias of 3 V.

  9. Parametric constructs : computational designs for digital fabrication

    E-Print Network [OSTI]

    Araya Goldberg, Sergio

    2006-01-01T23:59:59.000Z

    This thesis explores strategies for building design toolchains in order to design, develop and fabricate architectural forms. The hipothesys of this research is that by embedding ruled based procedures addressing generative, ...

  10. Design and Fabrication of Nanochannel Devices

    E-Print Network [OSTI]

    Wang, Miao

    2010-10-12T23:59:59.000Z

    /oval cross section efficiently and cost-effectively. 2.2 Background of Fabrication Technique: Basics of Electrospinning In 1934, Anton Formhals invented a spinning technology that produced synthetic fibers with the aid of an electric field.61...

  11. Pantry and Fabric Pests in the Home

    E-Print Network [OSTI]

    Merchant, Michael E.; Brown, Wizzie

    2008-10-22T23:59:59.000Z

    Pests such as Indian meal moths and various beetles and weevils can infest stored food. Dermestes beetles and clothes moths attack stored fabrics, hides and feathers. The first step in controlling these pests is learning to identify them and find...

  12. Fabrication of 3D Silicon Sensors

    SciTech Connect (OSTI)

    Kok, A.; Hansen, T.E.; Hansen, T.A.; Lietaer, N.; Summanwar, A.; /SINTEF, Oslo; Kenney, C.; Hasi, J.; /SLAC; Da Via, C.; /Manchester U.; Parker, S.I.; /Hawaii U.

    2012-06-06T23:59:59.000Z

    Silicon sensors with a three-dimensional (3-D) architecture, in which the n and p electrodes penetrate through the entire substrate, have many advantages over planar silicon sensors including radiation hardness, fast time response, active edge and dual readout capabilities. The fabrication of 3D sensors is however rather complex. In recent years, there have been worldwide activities on 3D fabrication. SINTEF in collaboration with Stanford Nanofabrication Facility have successfully fabricated the original (single sided double column type) 3D detectors in two prototype runs and the third run is now on-going. This paper reports the status of this fabrication work and the resulted yield. The work of other groups such as the development of double sided 3D detectors is also briefly reported.

  13. Fabrication and properties of microporous silicon

    E-Print Network [OSTI]

    Shao, Jianzhong

    1994-01-01T23:59:59.000Z

    Microporous silicon layers were fabricated by electrochemical etching of single crystalline silicon wafers in HF-ethanol solutions. The pore properties of porous silicon were examined by physical adsorption of nitrogen and the relationship between...

  14. The design and construction of fabric structures

    E-Print Network [OSTI]

    Fang, Rosemarie

    2009-01-01T23:59:59.000Z

    In its short history, fabric structures have fascinated architects and engineers alike. Architects appreciate their unusual shapes and forms while engineers delight in their "pure" structural expression. Capable of spanning ...

  15. Fabrication and properties of microporous silicon 

    E-Print Network [OSTI]

    Shao, Jianzhong

    1994-01-01T23:59:59.000Z

    Microporous silicon layers were fabricated by electrochemical etching of single crystalline silicon wafers in HF-ethanol solutions. The pore properties of porous silicon were examined by physical adsorption of nitrogen and the relationship between...

  16. Raw fabric hardware implementation and characterization

    E-Print Network [OSTI]

    Sun, Albert (Albert G.)

    2006-01-01T23:59:59.000Z

    The Raw architecture is scalable, improving performance not by pushing the limits of clock frequency, but by spreading computation across numerous simple, replicated tiles. The first Raw processors fabricated have 16 RISC ...

  17. Metal-phosphate binders

    DOE Patents [OSTI]

    Howe, Beth Ann [Lewistown, IL; Chaps-Cabrera, Jesus Guadalupe [Coahuila, MX

    2009-05-12T23:59:59.000Z

    A metal-phosphate binder is provided. The binder may include an aqueous phosphoric acid solution, a metal-cation donor including a metal other than aluminum, an aluminum-cation donor, and a non-carbohydrate electron donor.

  18. Method to fabricate layered material compositions

    DOE Patents [OSTI]

    Fleming, James G. (Albuquerque, NM); Lin, Shawn-Yu (Albuquerque, NM)

    2002-01-01T23:59:59.000Z

    A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

  19. Method to fabricate layered material compositions

    DOE Patents [OSTI]

    Fleming, James G.; Lin, Shawn-Yu

    2004-11-02T23:59:59.000Z

    A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

  20. Problems in interpretation of clay fabrics

    SciTech Connect (OSTI)

    Reynolds, S.

    1987-05-01T23:59:59.000Z

    Several models have been developed to explain the origins of different clay fabrics as seen with the scanning electron microscope, but some of these models may be oversimplified. One microfabric model suggests that bioturbation leads to a randomization of fabric; nonbioturbated fabrics should exhibit a preferred orientation (PO) of clay particles in the horizontal direction. However, in samples from the Los Angeles basin, California, it was discovered that bioturbated, hemipelagic mudstones had essentially the same clay fabric as nonbioturbated, turbiditic mudstones; both were highly random. The effect of bioturbation was also studied in anoxic-laminated, nonbioturbated muds which exhibited isolated burrows (Pico Formation, Rosario Group, California; Niobrara Formation, Colorado). The clay fabric inside and outside the burrows was similar; diagenesis appeared to be the controlling factor of these microfabrics. Another common conception is that PO of clays is developed during consolidation. The only PO seen in the samples from the Los Angeles basin is of silt-sized detrital micas and diagenetic chlorite. Much of the PO which has been measured in recent sediments may be due to the PO of silt-sized micas, not clays; and PO in shales may be due to diagenetic growth of phyllosilicates under uniaxial pressure. Another model states that pelagic settling of clays will lead to the development of PO. The nonbioturbated mudstones of the Pico Formation display random clay fabrics in both pelagic and turbiditic sediments. These results are not meant to disprove previous clay fabric studies but instead are intended as a warning against oversimplification of the origin and significance of clay fabrics.

  1. Carbon nanotube collimator fabrication and application

    DOE Patents [OSTI]

    Chow, Lee (Orlando, FL); Chai, Guangyu (Orlando, FL); Schenkel, Thomas (San Francisco, CA)

    2010-07-06T23:59:59.000Z

    Apparatus, methods, systems and devices for fabricating individual CNT collimators. Micron size fiber coated CNT samples are synthesized with chemical vapor deposition method and then the individual CNT collimators are fabricated with focused ion beam technique. Unfocused electron beams are successfully propagated through the CNT collimators. The CNT nano-collimators are used for applications including single ion implantation and in high-energy physics, and allow rapid, reliable testing of the transmission of CNT arrays for transport of molecules.

  2. ALT-GTS-Stem Fabrication

    SciTech Connect (OSTI)

    Thuan Nguyen

    2008-09-25T23:59:59.000Z

    In 2007, a study investigated options to manufacture stems utilizing methods that would replace crush form grinding while maintaining or improving quality at a comparative cost. Crush form grinding is a special process used at the Kansas City Plant to finish stem sections of reservoir products. However, crush form grinding is a complex process with many variables affecting the final product. This study identified two potential methods that can be applied to stems. Profile grinding was investigated in 2007. This project continued in 2008 proving that single point turning on a multi-turret is an option with additional benefits. It is an economical way to meet floor space limitations for our KCRIMS mission.

  3. Fabrication and Testing Status of CEBAF 12 GeV Upgrade Cavities

    SciTech Connect (OSTI)

    Marhauser, F; Davis, G K; Forehand, D; Grenoble, C; Hogan, J; Overton, R B; Reilly, A V; Rimmer, R A

    2011-09-01T23:59:59.000Z

    The 12 GeV upgrade of the Continuous Electron Beam Accelerator Facility (CEBAF) at Jefferson Laboratory (JLab) is under way. All cavities have been built by industry and are presently undergoing post-processing and final low and high power qualification before cryomodule assembly. The status is reported including fabrication-related experiences, observations and issues throughout production, post-processing and qualification.

  4. Science Highlight October 2010 Figure 1. Schematic process for the fabrication

    E-Print Network [OSTI]

    Wechsler, Risa H.

    in the past, there is still a need for a low-cost, large-area compatible technology for the productionScience Highlight ­ October 2010 Figure 1. Schematic process for the fabrication of micro. While promising routes towards stretchable matrix- type substrates[1] and electrodes[2] were developed

  5. Metal Hydrides - Science Needs

    Broader source: Energy.gov (indexed) [DOE]

    with traditions in metal hydride research Metal and Ceramic Sciences Condensed Matter Physics Materials Chemistry Chemical and Biological Sciences Located on campus of Tier...

  6. Waste water treatment and metal recovery

    E-Print Network [OSTI]

    Braun, Paul

    Waste water treatment and metal recovery Nickel catalysts for hydrogen production Nickel and single versions of which contained cobalt, chromium, carbon, molybdenum, tungsten, and nickel. In 1911 and 1912% on their stainless steel production. The company paid sizable dividends to its owners until it was dissolved

  7. METAL MEDIA FILTERS, AG-1 SECTION FI

    SciTech Connect (OSTI)

    Adamson, D.

    2012-05-23T23:59:59.000Z

    One application of metal media filters is in various nuclear air cleaning processes including applications for protecting workers, the public and the environment from hazardous and radioactive particles. To support this application the development of the ASME AG-1 FI Standard on Metal Media has been under way for more than ten years. Development of the proposed section has required resolving several difficult issues associated with operating conditions (media velocity, pressure drop, etc.), qualification testing, and quality acceptance testing. Performance characteristics of metal media are dramatically different than the glass fiber media with respect to parameters like differential pressures, operating temperatures, media strength, etc. These differences make existing data for a glass fiber media inadequate for qualifying a metal media filter for AG-1. In the past much work has been conducted on metal media filters at facilities such as Lawrence Livermore National Laboratory (LLNL) and Savannah River National Laboratory (SRNL) to qualify the media as High Efficiency Particulate Air (HEPA) Filters. Particle retention testing has been conducted at Oak Ridge Filter Test Facility and at Air Techniques International (ATI) to prove that the metal media meets or exceeds the 99.97% particle retention required for a HEPA Filter. Even with his testing, data was lacking to complete an AG-1 FI Standard on metal media. With funding secured by Mississippi State University (MSU) from National Nuclear Security Administration (NNSA), a research test stand is being designed and fabricated at MSU's Institute for Clean Energy Technology (ICET) Facility to obtain qualification data on metal media. This in turn will support required data needed for the FI Standard. The paper will discuss in detail how the test stand at MSU will obtain the necessary data to complete the FI Standard.

  8. Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels

    SciTech Connect (OSTI)

    John J. Moore, Douglas E. Burkes, Collin D. Donohoue, Marissa M. Reigel, J. Rory Kennedy

    2009-05-18T23:59:59.000Z

    The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or low–heat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS takes thermodynamic advantage of the high combustion temperatures of these exothermic SHS reactions to synthesize the required compounds, the very fast heating, reaction and cooling rates can kinetically generate extremely fast reaction rates and facilitate the retention of volatile species within the rapidly propagating SHS reaction front. The initial objective of the research program is to use Mn as the surrogate for Am to synthesize a reproducible, dense, high quality Zr-Mn-N ceramic compound. Having determined the fundamental SHS reaction parameters and optimized SHS processing steps using Mn as the surrogate for Am, the technology will be transferred to Idaho National Laboratory to successfully synthesize a high quality Zr-Am-N ceramic fuel.

  9. Co-Design: Fabrication of Unalloyed Plutonium

    SciTech Connect (OSTI)

    Korzekwa, Deniece R. [Los Alamos National Laboratory; Knapp, Cameron M. [Los Alamos National Laboratory; Korzekwa, David A. [Los Alamos National Laboratory; Gibbs, John W [Northwestern University

    2012-07-25T23:59:59.000Z

    The successful induction casting of plutonium is a challenge which requires technical expertise in areas including physical metallurgy, surface and corrosion chemistry, materials science, electromagnetic engineering and a host of other technologies all which must be applied in concert. Here at LANL, we are employing a combined experimental and computational approach to design molds and develop process parameters needed to produce desired temperature profiles and improved castings. Computer simulations are performed using the commercial code FLOW-3D and the LANL ASC computer code TRUCHAS to reproduce the entire casting process starting with electromagnetic or radiative heating of the mold and metal and continuing through pouring with coupled fluid flow, heat transfer and non-isothermal solidification. This approach greatly reduces the time required to develop a new casting designs and also increases our understanding of the casting process, leading to a more homogeneous, consistent product and better process control. We will discuss recent casting development results in support of unalloyed plutonium rods for mechanical testing.

  10. Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides

    DOE Patents [OSTI]

    Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

    2004-07-20T23:59:59.000Z

    A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

  11. An Overview of Current and Past W-UO[2] CERMET Fuel Fabrication Technology

    SciTech Connect (OSTI)

    Douglas E. Burkes; Daniel M. Wachs; James E. Werner; Steven D. Howe

    2007-06-01T23:59:59.000Z

    Studies dating back to the late 1940s performed by a number of different organizations and laboratories have established the major advantages of Nuclear Thermal Propulsion (NTP) systems, particularly for manned missions. A number of NTP projects have been initiated since this time; none have had any sustained fuel development work that appreciably contributed to fuel fabrication or performance data from this era. As interest in these missions returns and previous space nuclear power researchers begin to retire, fuel fabrication technologies must be revisited, so that established technologies can be transferred to young researchers seamlessly and updated, more advanced processes can be employed to develop successful NTP fuels. CERMET fuels, specifically W-UO2, are of particular interest to the next generation NTP plans since these fuels have shown significant advantages over other fuel types, such as relatively high burnup, no significant failures under severe transient conditions, capability of accommodating a large fission product inventory during irradiation and compatibility with flowing hot hydrogen. Examples of previous fabrication routes involved with CERMET fuels include hot isostatic pressing (HIPing) and press and sinter, whereas newer technologies, such as spark plasma sintering, combustion synthesis and microsphere fabrication might be well suited to produce high quality, effective fuel elements. These advanced technologies may address common issues with CERMET fuels, such as grain growth, ductile to brittle transition temperature and UO2 stoichiometry, more effectively than the commonly accepted ‘traditional’ fabrication routes. Bonding of fuel elements, especially if the fabrication process demands production of smaller element segments, must be investigated. Advanced brazing techniques and compounds are now available that could produce a higher quality bond segment with increased ease in joining. This paper will briefly address the history of CERMET fuel fabrication technology as related to the GE 710 and ANL Nuclear Rocket Programs, in addition to discussing future plans, viable alternatives and preliminary investigations for W-UO2 CERMET fuel fabrication. The intention of the talk is to provide the brief history and tie in an overview of current programs and investigations as related to NTP based W-UO2 CERMET fuel fabrication, and hopefully peak interest in advanced fuel fabrication technologies.

  12. Liquid Phase 3D Printing for Quickly Manufacturing Metal Objects with Low Melting Point Alloy Ink

    E-Print Network [OSTI]

    Wang, Lei

    2014-01-01T23:59:59.000Z

    Conventional 3D printings are generally time-consuming and printable metal inks are rather limited. From an alternative way, we proposed a liquid phase 3D printing for quickly making metal objects. Through introducing metal alloys whose melting point is slightly above room temperature as printing inks, several representative structures spanning from one, two and three dimension to more complex patterns were demonstrated to be quickly fabricated. Compared with the air cooling in a conventional 3D printing, the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating metal objects. This unique strategy also efficiently prevents the liquid metal inks from air oxidation which is hard to avoid otherwise in an ordinary 3D printing. Several key physical factors (like properties of the cooling fluid, injection speed and needle diameter, types and properties of the printing ink, etc.) were disclosed which would evidently affect the printing quality. In addit...

  13. Business Cycle Effects on Metal and Oil Prices: Understanding the Price Retreat of 2008-9

    E-Print Network [OSTI]

    1 Business Cycle Effects on Metal and Oil Prices: Understanding the Price Retreat of 2008 of macroeconomic business cycles on six metals traded on the London Metal Exchange and oil prices. Reduced GDP oil prices (as a proxy for energy inputs in metals production) are derived. The estimated trend

  14. Studies on the optimization of deformation processed metal metal matrix composites

    SciTech Connect (OSTI)

    Ellis, T.W.

    1994-01-04T23:59:59.000Z

    A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.

  15. Heavy metal biosensor

    SciTech Connect (OSTI)

    Hillson, Nathan J; Shapiro, Lucille; Hu, Ping; Andersen, Gary L

    2014-04-15T23:59:59.000Z

    Compositions and methods are provided for detection of certain heavy metals using bacterial whole cell biosensors.

  16. Metal-carbon nanostructures

    SciTech Connect (OSTI)

    Puretzky, A.A.; Hettich, R.L.; Jin, Changming; Haufler, R.E.; Compton, R.N. [Oak Ridge National Lab., TN (United States); Tuinman, A.A. [Tennessee Univ., Knoxville, TN (United States). Dept. of Chemistry

    1993-12-31T23:59:59.000Z

    Ultrafine particles formed by XeCl laser photolysis of M(CO){sub 6}, M = V, Cr, Mo, and W, have been analyzed by Fourier transform mass spectrometry and other techniques. Novel metal carbide clusters, (MoC{sub 4}){sub n}, n = 1 {minus} 4 and (WC{sub 4}){sub m}, m = 1 {minus} 8, were detected and studied. The material produced by photolysis of V(CO){sub 6} shows a series of vanadium-oxygen clusters, V{sub x}O{sub 2x+2}, x = 2 {minus} 10. No clusters of any type were detected in the photolysis product of Cr(CO){sub 6}. Structures based on the experimental evidence are proposed and discussed in light of their chemical reactivity.

  17. DESIGN AND FABRICATION OF SCRF CAVITIES FOR THE APT CONTINUOUS-WAVE PROTON LINAC.

    SciTech Connect (OSTI)

    Gentzlinger, R.C. (Robert C.); Haynes, W. B. (William B.); Chan, K. D. (Kwok-Chi D.); Kelley, J. P. (John Patrick); Krawczyk, F. L. (Frank L.); Kuzminski, J. (Jozef); Mitchell R.; Montoya, D. I. (Debbie I.); Rusnak, B. (Brian); Safa, H. (Henri); Schrage, D. L. (Dale L.); Tajima, T. (Tsuyoshi)

    2001-01-01T23:59:59.000Z

    At Los Alamos National Laboratory, a prototype design of proton superconducting cavities has been developed for the Accelerator Production of Tritium (APT) project. These cavities are designed for b=0.64. They have five cells and operate at 700 MHz. They will operate at 2.15 K in a liquid-helium bath contained in an unalloyed, Grade 2 titanium vessel. Six cavities were manufactured with RRR-250 niobium, one by Los Alamos and five by industry. This paper discusses both the design and fabrication of the cavity and helium vessel, and the experience gained during the fabrication process.

  18. Metal loading and reactivity of Zeolite Y

    E-Print Network [OSTI]

    Sa?enz, Marc Gerard

    1988-01-01T23:59:59.000Z

    . XRD pattern for calcined MoNiY 13. IR spectra for NiY 14. IR spectra for MoNiY 15. HDN product distribution, alumina based catalyst 16. HDN product distribution, zeolite based catalyst 17. Adjusted HDN product distribution, alumina based catalyst...V) are transi- tion metal oxides or sulfides on an alumina support. These catalysts were not specifically developed for hydrodenitrogenaiion but were adopted from hydrocracking or hydrodesul- furization (HDS) processes. HDN is more difficult than HDS; thus...

  19. Controlled atmosphere for fabrication of cermet electrodes

    DOE Patents [OSTI]

    Ray, S.P.; Woods, R.W.

    1998-08-11T23:59:59.000Z

    A process is disclosed for making an inert electrode composite wherein a metal oxide and a metal are reacted in a gaseous atmosphere at an elevated temperature of at least about 750 C. The metal oxide is at least one of the nickel, iron, tin, zinc and zirconium oxides and the metal is copper, silver, a mixture of copper and silver or a copper-silver alloy. The gaseous atmosphere has an oxygen content that is controlled at about 5--3000 ppm in order to obtain a desired composition in the resulting composite. 2 figs.

  20. Controlled atmosphere for fabrication of cermet electrodes

    DOE Patents [OSTI]

    Ray, Siba P. (Murrysville, PA); Woods, Robert W. (New Kensington, PA)

    1998-01-01T23:59:59.000Z

    A process for making an inert electrode composite wherein a metal oxide and a metal are reacted in a gaseous atmosphere at an elevated temperature of at least about 750.degree. C. The metal oxide is at least one of the nickel, iron, tin, zinc and zirconium oxides and the metal is copper, silver, a mixture of copper and silver or a copper-silver alloy. The gaseous atmosphere has an oxygen content that is controlled at about 5-3000 ppm in order to obtain a desired composition in the resulting composite.

  1. Multilayer insulation blanket, fabricating apparatus and method

    DOE Patents [OSTI]

    Gonczy, John D. (Oak Lawn, IL); Niemann, Ralph C. (Downers Grove, IL); Boroski, William N. (Aurora, IL)

    1992-01-01T23:59:59.000Z

    An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

  2. Method of fabricating a multilayer insulation blanket

    DOE Patents [OSTI]

    Gonczy, John D. (Oak Lawn, IL); Niemann, Ralph C. (Downers Grove, IL); Boroski, William N. (Aurora, IL)

    1993-01-01T23:59:59.000Z

    An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

  3. MITG test assembly design and fabrication

    SciTech Connect (OSTI)

    Schock, A.

    1983-01-01T23:59:59.000Z

    The design, analysis, and evaluation of the Modular Isotopic Thermoelectric Generator (MITG), described in an earlier paper, led to a program to build and test prototypical, modules of that generator. Each test module duplicates the thermoelectric converters, thermal insulation, housing and radiator fins of a typical generator slice, and simulates its isotope heat source module by means of an electrical heater encased in a prototypical graphite box. Once the approx. 20-watt MITG module has been developed, it can be assembled in appropriate number to form a generator design yielding the desired power output. The present paper describes the design and fabrication of the MITG test assembly, which confirmed the fabricability of the multicouples and interleaved multifoil insulation called for by the design. Test plans, procedures, instrumentation, results, and post-test analyses, as well as revised designs, fabrication procedures, and performance estimates, are described in subsequent papers in these proceedings.

  4. Methanol production method and system

    DOE Patents [OSTI]

    Chen, Michael J. (Darien, IL); Rathke, Jerome W. (Bolingbrook, IL)

    1984-01-01T23:59:59.000Z

    Ethanol is selectively produced from the reaction of methanol with carbon monoxide and hydrogen in the presence of a transition metal carbonyl catalyst. Methanol serves as a solvent and may be accompanied by a less volatile co-solvent. The solution includes the transition metal carbonyl catalysts and a basic metal salt such as an alkali metal or alkaline earth metal formate, carbonate or bicarbonate. A gas containing a high carbon monoxide to hydrogen ratio, as is present in a typical gasifer product, is contacted with the solution for the preferential production of ethanol with minimal water as a byproduct. Fractionation of the reaction solution provides substantially pure ethanol product and allows return of the catalysts for reuse.

  5. Ethanol production method and system

    DOE Patents [OSTI]

    Chen, M.J.; Rathke, J.W.

    1983-05-26T23:59:59.000Z

    Ethanol is selectively produced from the reaction of methanol with carbon monoxide and hydrogen in the presence of a transition metal carbonyl catalyst. Methanol serves as a solvent and may be accompanied by a less volatile co-solvent. The solution includes the transition metal carbonyl catalysts and a basic metal salt such as an alkali metal or alkaline earth metal formate, carbonate or bicarbonate. A gas containing a high carbon monoxide to hydrogen ratio, as is present in a typical gasifer product, is contacted with the solution for the preferential production of ethanol with minimal water as a byproduct. Fractionation of the reaction solution provides substantially pure ethanol product and allows return of the catalysts for reuse.

  6. Fabrication of fine-grain tantalum diffusion barrier tube for Nb{sub 3}Sn conductors

    SciTech Connect (OSTI)

    Hartwig, K. T.; Balachandran, S.; Mezyenski, R.; Seymour, N. [Department of Mechanical Engineering, Texas A and M University, TX 77843 (United States); Robinson, J.; Barber, R. E. [Shear Form Inc, 207 Dellwood St, Bryan 77801 (United States)

    2014-01-27T23:59:59.000Z

    Diffusion barriers used in Nb{sub 3}Sn wire are often fabricated by wrapping Ta sheet into a tube with an overlap seam. A common result of such practice is non-uniform deformation in the Ta sheet as it thins by wire drawing because of non-uniform grain size and texture in the original Ta sheet. Seamless Ta tube with a fine-grain and uniform microstructure would be much better for the diffusion barrier application, but such material is expensive and difficult to manufacture. This report presents results on a new fabrication strategy for Ta tube that shows promise for manufacture of less costly tube with an improved microstructure. The fabrication method begins with seam-welded tube but gives a fine-grain uniform microstructure with little difference between the longitudinal seam weld region and the parent metal after post-weld processing. Severe plastic deformation processing (SPD) applied by area reduction extrusion and tube equal channel angular extrusion (tECAE) are used to refine and homogenize the microstructure. Microstructure and mechanical property results are presented for Ta tubes fabricated by this new processing strategy.

  7. Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report

    SciTech Connect (OSTI)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01T23:59:59.000Z

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  8. Development of metal-coated ceramic anodes for molten carbonate fuel cells

    SciTech Connect (OSTI)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01T23:59:59.000Z

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  9. Energy-beam-driven rapid fabrication system

    DOE Patents [OSTI]

    Keicher, David M. (Albuquerque, NM); Atwood, Clinton L. (Albuquerque, NM); Greene, Donald L. (Corrales, NM); Griffith, Michelle L. (Albuquerque, NM); Harwell, Lane D. (Albuquerque, NM); Jeantette, Francisco P. (Albuquerque, NM); Romero, Joseph A. (Albuquerque, NM); Schanwald, Lee P. (Albuquerque, NM); Schmale, David T. (Albuquerque, NM)

    2002-01-01T23:59:59.000Z

    An energy beam driven rapid fabrication system, in which an energy beam strikes a growth surface to form a molten puddle thereon. Feed powder is then injected into the molten puddle from a converging flow of feed powder. A portion of the feed powder becomes incorporated into the molten puddle, forcing some of the puddle contents to freeze on the growth surface, thereby adding an additional layer of material. By scanning the energy beam and the converging flow of feed powder across the growth surface, complex three-dimensional shapes can be formed, ready or nearly ready for use. Nearly any class of material can be fabricated using this system.

  10. Carbonation of metal silicates for long-term CO2 sequestration

    SciTech Connect (OSTI)

    Blencoe, James G; Palmer, Donald A; Anovitz, Lawrence M; Beard, James S

    2014-03-18T23:59:59.000Z

    In a preferred embodiment, the invention relates to a process of sequestering carbon dioxide. The process comprises the steps of: (a) reacting a metal silicate with a caustic alkali-metal hydroxide to produce a hydroxide of the metal formerly contained in the silicate; (b) reacting carbon dioxide with at least one of a caustic alkali-metal hydroxide and an alkali-metal silicate to produce at least one of an alkali-metal carbonate and an alkali-metal bicarbonate; and (c) reacting the metal hydroxide product of step (a) with at least one of the alkali-metal carbonate and the alkali-metal bicarbonate produced in step (b) to produce a carbonate of the metal formerly contained in the metal silicate of step (a).

  11. Carbonation of metal silicates for long-term CO.sub.2 sequestration

    DOE Patents [OSTI]

    Blencoe, James G. (Harriman, TN); Palmer, Donald A. (Oliver Springs, TN); Anovitz, Lawrence M. (Knoxville, TN); Beard, James S. (Martinsville, VA)

    2012-02-14T23:59:59.000Z

    In a preferred embodiment, the invention relates to a process of sequestering carbon dioxide. The process comprises the steps of: (a) reacting a metal silicate with a caustic alkali-metal hydroxide to produce a hydroxide of the metal formerly contained in the silicate; (b) reacting carbon dioxide with at least one of a caustic alkali-metal hydroxide and an alkali-metal silicate to produce at least one of an alkali-metal carbonate and an alkali-metal bicarbonate; and (c) reacting the metal hydroxide product of step (a) with at least one of the alkali-metal carbonate and the alkali-metal bicarbonate produced in step (b) to produce a carbonate of the metal formerly contained in the metal silicate of step (a).

  12. Catalytic fabric filtration for simultaneous NO{sub x} and particulate control. Final report

    SciTech Connect (OSTI)

    Weber, G.F.; Dunham, G.E.; Laudal, D.L.; Ness, S.R.; Schelkoph, G.L.

    1994-08-01T23:59:59.000Z

    The overall objective of the project proposed was to evaluate the catalyst-coated fabric filter concept for effective control of NO{sub 2} and particulate emissions simultaneously. General goals included demonstrating high removal efficiency of NO{sub x} and particulate matter, acceptable bag and catalyst life, and that process economics show a significant cost savings in comparison to a commercial SCR process and conventional particulate control. Specific goals included the following: reduce NO{sub x} emissions to 60 ppM or less; demonstrate particulate removal efficiency of >99.5%; demonstrate a bag/catalyst life of >1 year; Control ammonia slip to <25 ppM; show that catalytic fabric filtration can achieve a 50% cost savings over conventional fabric filtration and SCR control technology; determine compatibility with S0{sub 2} removal systems; and show that the concept results in a nonhazardous waste product.

  13. Upgrading of petroleum oil feedstocks using alkali metals and hydrocarbons

    DOE Patents [OSTI]

    Gordon, John Howard

    2014-09-09T23:59:59.000Z

    A method of upgrading an oil feedstock by removing heteroatoms and/or one or more heavy metals from the oil feedstock composition. This method reacts the oil feedstock with an alkali metal and an upgradant hydrocarbon. The alkali metal reacts with a portion of the heteroatoms and/or one or more heavy metals to form an inorganic phase separable from the organic oil feedstock material. The upgradant hydrocarbon bonds to the oil feedstock material and increases the number of carbon atoms in the product. This increase in the number of carbon atoms of the product increases the energy value of the resulting oil feedstock.

  14. N-Reactor (U-metal) Fuel Characteristics for Disposal Criticality Analysis

    SciTech Connect (OSTI)

    Taylor, Larry Lorin

    2000-05-01T23:59:59.000Z

    DOE-owned spent nuclear fuels encompass many fuel types. In an effort to facilitate criticality analysis for these various fuel types, they were categorized into nine characteristic fuel groups with emphasis on fuel matrix composition. Out of each fuel group, a representative fuel type was chosen for analysis as a bounding case within that fuel group. Generally, burnup data, fissile enrichments, and total fuel and fissile mass govern the selection of the representative or candidate fuel within that group. Additionally, the criticality analysis will also require data to support design of the canister internals, thermal, and radiation shielding. The purpose of this report is to consolidate and provide in a concise format, material and information/data needed to perform supporting analyses to qualify N-Reactor fuels for acceptance into the designated repository. The N Reactor fuels incorporate zirconium cladding and uranium metal with unique fabrication details in terms of physical size, and method of construction. The fuel construction and post-irradiation handling have created attendant issues relative to cladding failure in the underwater storage environment. These fuels were comprised of low-enriched metal (0.947 to 1.25 wt% 235U) that were originally intended to generate weapons-grade plutonium for national defense. Modifications in subsequent fuel design and changes in the mode of reactor operation in later years were focused more toward power production.

  15. Production of Energy Efficient Preform Structures (PEEPS)

    SciTech Connect (OSTI)

    Dr. John A. Baumann

    2012-06-08T23:59:59.000Z

    Due to its low density, good structural characteristics, excellent fabrication properties, and attractive appearance, aluminum metal and its alloys continue to be widely utilized. The transportation industry continues to be the largest consumer of aluminum products, with aerospace as the principal driver for this use. Boeing has long been the largest single company consumer of heat-treated aluminum in the U.S. The extensive use of aluminum to build aircraft and launch vehicles has been sustained, despite the growing reliance on more structurally efficient carbon fiber reinforced composite materials. The trend in the aerospace industry over the past several decades has been to rely extensively on large, complex, thin-walled, monolithic machined structural components, which are fabricated from heavy billets and thick plate using high speed machining. The use of these high buy-to-fly ratio starting product forms, while currently cost effective, is energy inefficient, with a high environmental impact. The widespread implementation of Solid State Joining (SSJ) technologies, to produce lower buy-to-fly ratio starting forms, tailored to each specific application, offers the potential for a more sustainable manufacturing strategy, which would consume less energy, require less material, and reduce material and manufacturing costs. One objective of this project was to project the energy benefits of using SSJ techniques to produce high-performance aluminum structures if implemented in the production of the world fleet of commercial aircraft. A further objective was to produce an energy consumption prediction model, capable of calculating the total energy consumption, solid waste burden, acidification potential, and CO2 burden in producing a starting product form - whether by conventional or SSJ processes - and machining that to a final part configuration. The model needed to be capable of computing and comparing, on an individual part/geometry basis, multiple possible manufacturing pathways, to identify the best balance of energy consumption and environmental impact. This model has been created and populated with energy consumption data for individual SSJ processes and process platforms. Technology feasibility cases studies were executed, to validate the model, and confirm the ability to create lower buy-to-fly ratio performs and machine these to final configuration aircraft components. This model can now be used as a tool to select manufacturing pathways that offer significant energy savings and, when coupled with a cost model, drive implementation of the SSJ processes.

  16. Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels

    SciTech Connect (OSTI)

    John J. Moore, Marissa M. Reigel, Collin D. Donohoue

    2009-04-30T23:59:59.000Z

    The project uses an exothermic combustion synthesis reaction, termed self-propagating high-temperature synthesis (SHS), to produce high quality, reproducible nitride fuels and other ceramic type nuclear fuels (cercers and cermets, etc.) in conjunction with the fabrication of transmutation fuels. The major research objective of the project is determining the fundamental SHS processing parameters by first using manganese as a surrogate for americium to produce dense Zr-Mn-N ceramic compounds. These fundamental principles will then be transferred to the production of dense Zr-Am-N ceramic materials. A further research objective in the research program is generating fundamental SHS processing data to the synthesis of (i) Pu-Am-Zr-N and (ii) U-Pu-Am-N ceramic fuels. In this case, Ce will be used as the surrogate for Pu, Mn as the surrogate for Am, and depleted uranium as the surrogate for U. Once sufficient fundamental data has been determined for these surrogate systems, the information will be transferred to Idaho National Laboratory (INL) for synthesis of Zr-Am-N, Pu-Am-Zr-N and U-Pu-Am-N ceramic fuels. The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or low–heat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS takes thermodynamic advantage of the high combustion temperatures of these exothermic SHS reactions to synthesize the required compounds, the very fast heating, reaction and cooling rates can kinetically generate extremely fast reaction rates and facilitate the retention of volatile species within the rapidly propagating SHS reaction front. The initial objective of the research program is to use Mn as the surrogate for Am to synthesize a reproducible, dense, high quality Zr-Mn-N ceramic compound. Having determined the fundamental SHS reaction parameters and optimized SHS processing steps using Mn as the surrogate for Am, the technology will be transferred to Idaho National Laboratory to successfully synthesize a high quality Zr-Am-N ceramic fuel.

  17. Optical nano-woodpiles: large-area metallic photonic crystals and metamaterials

    E-Print Network [OSTI]

    Ibbotson, Lindsey A.; Demetriadou, Angela; Stephen, Croxall; Hess, Ortwin; Baumberg, Jeremy J.

    2015-02-09T23:59:59.000Z

    to be flexible and stretch-tuneable without issues of bowing or collapse4,17. They also benefit from a high refractive index contrast due to the metal wires which exhibit negative permittivity below the metal’s plasma frequency, widening the band gap20,21. Gold... .-H., Kim, Y.-S., Constant, K. & Ho, K.-M. Woodpile metallic photonic crystals fabricated by using soft lithography for tailored thermal emission. Adv. Mater. 19, 791–794 (2007). 8. Rinne, S. A., Garcia-Santamaria, F. & Braun, P. V. Embedded cavities...

  18. Method for the rapid synthesis of large quantities of metal oxide nanowires at low temperatures

    DOE Patents [OSTI]

    Sunkara, Mahendra Kumar (Louisville, KY); Vaddiraju, Sreeram (Mountain View, CA); Mozetic, Miran (Ljubljan, SI); Cvelbar, Uros (Idrija, SI)

    2009-09-22T23:59:59.000Z

    A process for the rapid synthesis of metal oxide nanoparticles at low temperatures and methods which facilitate the fabrication of long metal oxide nanowires. The method is based on treatment of metals with oxygen plasma. Using oxygen plasma at low temperatures allows for rapid growth unlike other synthesis methods where nanomaterials take a long time to grow. Density of neutral oxygen atoms in plasma is a controlling factor for the yield of nanowires. The oxygen atom density window differs for different materials. By selecting the optimal oxygen atom density for various materials the yield can be maximized for nanowire synthesis of the metal.

  19. Composite material having high thermal conductivity and process for fabricating same

    DOE Patents [OSTI]

    Colella, N.J.; Davidson, H.L.; Kerns, J.A.; Makowiecki, D.M.

    1998-07-21T23:59:59.000Z

    A process is disclosed for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost. 7 figs.

  20. Fabrication development and usage of vanadium alloys in DIII-D

    SciTech Connect (OSTI)

    Smith, J.P.; Johnson, W.R.; Reis, E.E.

    1996-10-01T23:59:59.000Z

    GA is procuring material, designing components, and developing fabrication techniques for use of V alloy into the DIII-D divertor as elements of the Radiative Divertor Project modification. This program was developed to assist in the development of low activation alloys for fusion use by demonstrating the fabrication and installation of V alloy components in an operating tokamak. Along with fabrication development, the program includes multiple steps starting with small coupons installed in DIII-D to measure the environmental effects on V. This is being done in collaboration with DOE Fusion Materials Program (particularly at ANL and ORNL). Procurement of the material has been completed; the world`s largest heat of V alloy (1200 kg V-4Cr-4Ti) was produced and converted into various products. Manufacturing process is described and chemistry results presented. Research into potential fabrication methods is being performed. Joining of V alloys was identified as the most critical fabrication issue for its use in the Radiative Divertor program. Successful welding trials were done using resistance, friction, and electron beam methods; metallography and mechanical tests were done to evaluate the welds.

  1. Planarization of metal films for multilevel interconnects by pulsed laser heating

    DOE Patents [OSTI]

    Tuckerman, David B. (Livermore, CA)

    1987-01-01T23:59:59.000Z

    In the fabrication of multilevel integrated circuits, each metal layer is planarized by heating to momentarily melt the layer. The layer is melted by sweeping laser pulses of suitable width, typically about 1 microsecond duration, over the layer in small increments. The planarization of each metal layer eliminates irregular and discontinuous conditions between successive layers. The planarization method is particularly applicable to circuits having ground or power planes and allows for multilevel interconnects. Dielectric layers can also be planarized to produce a fully planar multilevel interconnect structure. The method is useful for the fabrication of VLSI circuits, particularly for wafer-scale integration.

  2. Decontamination of the Curium Source Fabrication Facility

    SciTech Connect (OSTI)

    Schaich, R.W.

    1982-01-01T23:59:59.000Z

    The Curium Source Fabrication Facility (CSFF) at Oak Ridge National Laboratory (ORNL) was decontaminated to acceptable contamination levels for maintenance activities, using standard decontamination techniques. Solid- and liquid-waste volumes were controlled to minimize discharge to the ORNL Waste Systems. This program required two years of decontamination effort at a total cost of $580K.

  3. Fabrication Procedures and Process Sensitivities for

    E-Print Network [OSTI]

    with an AM1.5 eciency of 15.4% as verified by the National Renewable Energy Laboratory. SOLAR CELL Avenue, Toledo, OH 43607, U.S.A. Contract/grant sponsor: U.S. Department of Energy; Contract/grant numberFabrication Procedures and Process Sensitivities for CdS/CdTe Solar Cells Doug H. Rose*, Falah S

  4. Method of fabrication of anchored nanostructure materials

    DOE Patents [OSTI]

    Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

    2013-11-26T23:59:59.000Z

    Methods for fabricating anchored nanostructure materials are described. The methods include heating a nano-catalyst under a protective atmosphere to a temperature ranging from about 450.degree. C. to about 1500.degree. C. and contacting the heated nano-catalysts with an organic vapor to affix carbon nanostructures to the nano-catalysts and form the anchored nanostructure material.

  5. Method of fabricating a solar cell

    DOE Patents [OSTI]

    Pass, Thomas; Rogers, Robert

    2014-02-25T23:59:59.000Z

    Methods of fabricating solar cells are described. A porous layer may be formed on a surface of a substrate, the porous layer including a plurality of particles and a plurality of voids. A solution may be dispensed into one or more regions of the porous layer to provide a patterned composite layer. The substrate may then be heated.

  6. Polymer microcantilevers fabricated via multiphoton absorption polymerization

    E-Print Network [OSTI]

    Teich, Malvin C.

    Polymer microcantilevers fabricated via multiphoton absorption polymerization Z. Bayindir, Y. Sun polymer cantilevers. Atomic force microscopy has been used to characterize the mechanical properties orders of magnitude smaller than would be predicted from the properties of the bulk polymer.6 If correct

  7. Los Alamos National Laboratory summary plan to fabricate mixed oxide lead assemblies for the fissile material disposition program

    SciTech Connect (OSTI)

    Buksa, J.J.; Eaton, S.L.; Trellue, H.R.; Chidester, K.; Bowidowicz, M.; Morley, R.A.; Barr, M.

    1997-12-01T23:59:59.000Z

    This report summarizes an approach for using existing Los Alamos National Laboratory (Laboratory) mixed oxide (MOX) fuel-fabrication and plutonium processing capabilities to expedite and assure progress in the MOX/Reactor Plutonium Disposition Program. Lead Assembly MOX fabrication is required to provide prototypic fuel for testing in support of fuel qualification and licensing requirements. It is also required to provide a bridge for the full utilization of the European fabrication experience. In part, this bridge helps establish, for the first time since the early 1980s, a US experience base for meeting the safety, licensing, safeguards, security, and materials control and accountability requirements of the Department of Energy and Nuclear Regulatory Commission. In addition, a link is needed between the current research and development program and the production of disposition mission fuel. This link would also help provide a knowledge base for US regulators. Early MOX fabrication and irradiation testing in commercial nuclear reactors would provide a positive demonstration to Russia (and to potential vendors, designers, fabricators, and utilities) that the US has serious intent to proceed with plutonium disposition. This report summarizes an approach to fabricating lead assembly MOX fuel using the existing MOX fuel-fabrication infrastructure at the Laboratory.

  8. Metal-Air Batteries

    SciTech Connect (OSTI)

    Zhang, Jiguang; Bruce, Peter G.; Zhang, Gregory

    2011-08-01T23:59:59.000Z

    Metal-air batteries have much higher specific energies than most currently available primary and rechargeable batteries. Recent advances in electrode materials and electrolytes, as well as new designs on metal-air batteries, have attracted intensive effort in recent years, especially in the development of lithium-air batteries. The general principle in metal-air batteries will be reviewed in this chapter. The materials, preparation methods, and performances of metal-air batteries will be discussed. Two main metal-air batteries, Zn-air and Li-air batteries will be discussed in detail. Other type of metal-air batteries will also be described.

  9. Modification of Thermal Emission via Metallic Photonic Crystals

    SciTech Connect (OSTI)

    Norris, David J.; Stein, Andreas; George, Steven M.

    2012-07-30T23:59:59.000Z

    Photonic crystals are materials that are periodically structured on an optical length scale. It was previously demonstrated that the glow, or thermal emission, of tungsten photonic crystals that have a specific structure - known as the 'woodpile structure' - could be modified to reduce the amount of infrared radiation from the material. This ability has implications for improving the efficiency of thermal emission sources and for thermophotovoltaic devices. The study of this effect had been limited because the fabrication of metallic woodpile structures had previously required a complex fabrication process. In this project we pursued several approaches to simplify the fabrication of metallic photonic crystals that are useful for modification of thermal emission. First, we used the self-assembly of micrometer-scale spheres into colloidal crystals known as synthetic opals. These opals can then be infiltrated with a metal and the spheres removed to obtain a structure, known as an inverse opal, in which a three-dimensional array of bubbles is embedded in a film. Second, we used direct laser writing, in which the focus of an infrared laser is moved through a thin film of photoresist to form lines by multiphoton polymerization. Proper layering of such lines can lead to a scaffold with the woodpile structure, which can be coated with a refractory metal. Third, we explored a completely new approach to modified thermal emission - thin metal foils that contain a simple periodic surface pattern, as shown in Fig. 1. When such a foil is heated, surface plasmons are excited that propagate along the metal interface. If these waves strike the pattern, they can be converted into thermal emission with specific properties.

  10. UV Direct-Writing of Metals on Polyimide

    E-Print Network [OSTI]

    Ng, Jack Hoyd-Gigg; Mccarthy, Aongus; Suyal, Himanshu; Prior, Kevin; Hand, Duncan P

    2008-01-01T23:59:59.000Z

    Conductive micro-patterned copper tracks were fabricated by UV direct-writing of a nanoparticle silver seed layer followed by selective electroless copper deposition. Silver ions were first incorporated into a hydrolyzed polyimide surface layer by wet chemical treatment. A photoreactive polymer coating, methoxy poly(ethylene glycol) (MPEG) was coated on top of the substrate prior to UV irradiation. Electrons released through the interaction between the MPEG molecules and UV photons allowed the reduction of the silver ions across the MPEG/doped polyimide interface. The resultant silver seed layer has a cluster morphology which is suitable for the initiation of electroless plating. Initial results showed that the deposited copper tracks were in good agreement with the track width on the photomask and laser direct-writing can also fabricate smaller line width metal tracks with good accuracy. The facile fabrication presented here can be carried out in air, at atmospheric pressure, and on contoured surfaces.

  11. Fabrication of Sub-10-nm Silicon Nanowire Arrays by Size Reduction Lithography Yang-Kyu Choi, Ji Zhu,, Jeff Grunes,, Jeffrey Bokor, and Gabor. A. Somorjai*,,

    E-Print Network [OSTI]

    Bokor, Jeffrey

    systems. Introduction The fabrication of nanoscale patterns with dimensions of 10 nm or less has been and space dimensions" from polysilicon (polycrystalline silicon) and a metal oxide by etching one et al. carried out what they called "spacer lithography" to produce electronic devices in silicon

  12. Metallic fuels: The EBR-II legacy and recent advances

    SciTech Connect (OSTI)

    Douglas L. Porter; Steven L. Hayes; J. Rory Kennedy

    2012-09-01T23:59:59.000Z

    Experimental Breeder Reactor – II (EBR-II) metallic fuel was qualified for high burnup to approximately 10 atomic per cent. Subsequently, the electrometallurgical treatment of this fuel was demonstrated. Advanced metallic fuels are now investigated for increased performance, including ultra-high burnup and actinide burning. Advances include additives to mitigate the fuel/cladding chemical interaction and uranium alloys that combine Mo, Ti and Zr to improve alloy performance. The impacts of the advances—on fabrication, waste streams, electrorefining, etc.—are found to be minimal and beneficial. Owing to extensive research literature and computational methods, only a modest effort is required to complete their development.

  13. Lattice matched semiconductor growth on crystalline metallic substrates

    DOE Patents [OSTI]

    Norman, Andrew G; Ptak, Aaron J; McMahon, William E

    2013-11-05T23:59:59.000Z

    Methods of fabricating a semiconductor layer or device and said devices are disclosed. The methods include but are not limited to providing a metal or metal alloy substrate having a crystalline surface with a known lattice parameter (a). The methods further include growing a crystalline semiconductor alloy layer on the crystalline substrate surface by coincident site lattice matched epitaxy. The semiconductor layer may be grown without any buffer layer between the alloy and the crystalline surface of the substrate. The semiconductor alloy may be prepared to have a lattice parameter (a') that is related to the lattice parameter (a). The semiconductor alloy may further be prepared to have a selected band gap.

  14. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    SciTech Connect (OSTI)

    Elliot B. Kennel; R. Michael Bergen; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Alfred H. Stiller; W. Morgan Summers; John W. Zondlo

    2006-05-12T23:59:59.000Z

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. The largest applications are those which support metals smelting, such as anodes for aluminum smelting and electrodes for arc furnaces. Other carbon products include materials used in creating fuels for the Direct Carbon Fuel Cell, metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, coking and composite fabrication continued using coal-derived samples. These samples were tested in direct carbon fuel cells. Methodology was refined for determining the aromatic character of hydro treated liquid, based on Nuclear Magnetic Resonance (NMR) and Fourier Transform Infrared (FTIR). Tests at GrafTech International showed that binder pitches produced using the WVU solvent extraction protocol can result in acceptable graphite electrodes for use in arc furnaces. These tests were made at the pilot scale.

  15. Safety issues in fabricating mixed oxide fuel using surplus weapons plutonium

    SciTech Connect (OSTI)

    Buksa, J.; Badwan, F.; Barr, M.; Motley, F.

    1998-07-01T23:59:59.000Z

    This paper presents an assessment of the safety issues and implications of fabricating mixed oxide (MOX) fuel using surplus weapons plutonium. The basis for this assessment is the research done at Los Alamos National Laboratory (LANL) in identifying and resolving the technical issues surrounding the production of PuO{sub 2} feed, removal of gallium from the PuO{sub 2} feed, the fabrication of test fuel, and the work done at the LANL plutonium processing facility. The use of plutonium in MOX fuel has been successfully demonstrated in Europe, where the experience has been almost exclusively with plutonium separated from commercial spent nuclear fuel. This experience in safely operating MOX fuel fabrication facilities directly applies to the fabrication and irradiation of MOX fuel made from surplus weapons plutonium. Consequently, this paper focuses on the technical difference between plutonium from surplus weapons, and light-water reactor recycled plutonium. Preliminary assessments and research lead to the conclusion that no new process or product safety concerns will arise from using surplus weapons plutonium in MOX fuel.

  16. Metal phthalocyanine catalysts

    DOE Patents [OSTI]

    Ellis, Jr., Paul E. (Downingtown, PA); Lyons, James E. (Wallingford, PA)

    1994-01-01T23:59:59.000Z

    As a new composition of matter, alkali metal or ammonium or tetraalkylammonium diazidoperfluorophthalocyanatoferrate. Other embodiments of the invention comprise compositions wherein the metal of the coordination complex is cobalt, manganese and chromium.

  17. Liquid Metal Transformers

    E-Print Network [OSTI]

    Sheng, Lei; Liu, Jing

    2014-01-01T23:59:59.000Z

    The room temperature liquid metal is quickly emerging as an important functional material in a variety of areas like chip cooling, 3D printing or printed electronics etc. With diverse capabilities in electrical, thermal and flowing behaviors, such fluid owns many intriguing properties that had never been anticipated before. Here, we show a group of unconventional phenomena occurring on the liquid metal objects. Through applying electrical field on the liquid metals immersed in water, a series of complex transformation behaviors such as self-assembling of a sheet of liquid metal film into a single sphere, quick mergences of separate metal droplets, controlled self-rotation and planar locomotion of liquid metal objects can be realized. Meanwhile, it was also found that two accompanying water vortexes were induced and reliably swirled near the rotating liquid metal sphere. Further, effects of the shape, size, voltage, orientation and geometries of the electrodes to control the liquid metal transformers were clar...

  18. Steam generator for liquid metal fast breeder reactor

    DOE Patents [OSTI]

    Gillett, James E. (Greensburg, PA); Garner, Daniel C. (Murrysville, PA); Wineman, Arthur L. (Greensburg, PA); Robey, Robert M. (North Huntingdon, PA)

    1985-01-01T23:59:59.000Z

    Improvements in the design of internal components of J-shaped steam generators for liquid metal fast breeder reactors. Complex design improvements have been made to the internals of J-shaped steam generators which improvements are intended to reduce tube vibration, tube jamming, flow problems in the upper portion of the steam generator, manufacturing complexities in tube spacer attachments, thermal stripping potentials and difficulties in the weld fabrication of certain components.

  19. Liquid Metal Thermal Electric Converter bench test module

    SciTech Connect (OSTI)

    Lukens, L.L.; Andraka, C.E.; Moreno, J.B.

    1988-04-01T23:59:59.000Z

    This report describes the design, fabrication, and test of a Liquid Metal Thermal Electric Converter Bench Test Module. The work presented in this document was conducted as a part of Heat Engine Task of the US Department of Energy's (DOE) Solar Thermal Technology Program. The objective of this task is the development and evaluation of heat engine technologies applicable to distributed receiver systems, in particular, dish electric systems.

  20. Lightning Arrestor Connectors Production Readiness

    SciTech Connect (OSTI)

    Marten, Steve; Linder, Kim; Emmons, Jim; Gomez, Antonio; Hasam, Dawud; Maurer, Michelle

    2008-10-20T23:59:59.000Z

    The Lightning Arrestor Connector (LAC), part “M”, presented opportunities to improve the processes used to fabricate LACs. The A## LACs were the first production LACs produced at the KCP, after the product was transferred from Pinnellas. The new LAC relied on the lessons learned from the A## LACs; however, additional improvements were needed to meet the required budget, yield, and schedule requirements. Improvement projects completed since 2001 include Hermetic Connector Sealing Improvement, Contact Assembly molding Improvement, development of a second vendor for LAC shells, general process improvement, tooling improvement, reduction of the LAC production cycle time, and documention of the LAC granule fabrication process. This report summarizes the accomplishments achieved in improving the LAC Production Readiness.

  1. Fabrication of carbon nanotube nanogap electrodes by helium ion sputtering for molecular contacts

    SciTech Connect (OSTI)

    Thiele, Cornelius, E-mail: Cornelius.Thiele@kit.edu [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Vieker, Henning; Beyer, André; Gölzhäuser, Armin [Faculty of Physics, Bielefeld University, 33615 Bielefeld (Germany)] [Faculty of Physics, Bielefeld University, 33615 Bielefeld (Germany); Flavel, Benjamin S.; Hennrich, Frank [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany)] [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); Muńoz Torres, David; Eaton, Thomas R. [Department of Chemistry, University of Basel, 4056 Basel (Switzerland)] [Department of Chemistry, University of Basel, 4056 Basel (Switzerland); Mayor, Marcel [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Department of Chemistry, University of Basel, 4056 Basel (Switzerland); Kappes, Manfred M. [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Institut für Physikalische Chemie, Karlsruhe Institute of Technology, 76131 Karlsruhe (Germany); Löhneysen, Hilbert v. [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Physikalisches Institut, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany); Institut für Festkörperphysik, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); and others

    2014-03-10T23:59:59.000Z

    Carbon nanotube nanogaps have been used to contact individual organic molecules. However, the reliable fabrication of a truly nanometer-sized gap remains a challenge. We use helium ion beam lithography to sputter nanogaps of only (2.8 ± 0.6) nm size into single metallic carbon nanotubes embedded in a device geometry. The high reproducibility of the gap size formation provides a reliable nanogap electrode testbed for contacting small organic molecules. To demonstrate the functionality of these nanogap electrodes, we integrate oligo(phenylene ethynylene) molecular rods, and measure resistance before and after gap formation and with and without contacted molecules.

  2. Fabrication of microfluidic systems in poly(dimethylsiloxane)

    E-Print Network [OSTI]

    Prentiss, Mara

    Fabrication of microfluidic systems in PDMS . 29 2.1 Soft lithographyFabrication of microfluidic systems in poly(dimethylsiloxane) Microfluidic devices are finding increasing application as analytical systems, biomedi- cal devices, tools for chemistry and biochemistry

  3. ARIES-CS COIL STRUCTURE ADVANCED FABRICATION APPROACH

    E-Print Network [OSTI]

    California at San Diego, University of

    : ARIES-CS, advanced fabrication, additive manufacturing Note: Some figures in this paper are in color with conventional means would be very challenging and costly. A new fabrication technology is "additive manufac

  4. Fabrication of high-quality microflexures using micromilling techniques

    E-Print Network [OSTI]

    Gafford, Joshua B

    2010-01-01T23:59:59.000Z

    This research focuses on the feasibility of using micromilling as a process for fabricating the flexural body of mesoscale nanopositioners. A desire to fabricate non-silicon microflexures for more favorable material ...

  5. Fabrication and Characterization of Uranium-based High Temperature...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Fabrication and Characterization of Uranium-based High Temperature Reactor Fuel June 01, 2013 The Uranium Fuel Development Laboratory is a modern R&D scale lab for the fabrication...

  6. SiGe-On-Insulator (SGOI) Technology and MOSFET Fabrication

    E-Print Network [OSTI]

    Cheng, Zhiyuan

    In this work, we have developed two different fabrication processes for relaxed Si??xGex-on-insulator (SGOI) substrates: (1) SGOI fabrication by etch-back approach, and (2) by "smart-cut" approach utilizing ...

  7. Durable metallized polymer mirror

    DOE Patents [OSTI]

    Schissel, Paul O. (Golden, CO); Kennedy, Cheryl E. (Lafayette, CO); Jorgensen, Gary J. (Pine, CO); Shinton, Yvonne D. (Northglenn, CO); Goggin, Rita M. (Englewood, CO)

    1994-01-01T23:59:59.000Z

    A metallized polymer mirror construction having improved durability against delamination and tunneling, comprising: an outer layer of polymeric material; a metal oxide layer underlying the outer layer of polymeric material; a silver reflective layer underneath the metal oxide layer; and a layer of adhesive attaching the silver layer to a substrate.

  8. PHYTOEXTRACTION OF HEAVY METALS

    E-Print Network [OSTI]

    Blouin-Demers, Gabriel

    Plants Chelating agents Pb hyperaccumulation Effects of pH on metal extraction Disposal options contaminants from soils Contaminants must be in harvestable portions of the plant (Wongkongkatep et al. 2003) Chelating Agents: desorb heavy metals from soil matrix and form water-soluble metal complexes (Shen et al

  9. Durable metallized polymer mirror

    DOE Patents [OSTI]

    Schissel, P.O.; Kennedy, C.E.; Jorgensen, G.J.; Shinton, Y.D.; Goggin, R.M.

    1994-11-01T23:59:59.000Z

    A metallized polymer mirror construction is disclosed having improved durability against delamination and tunneling, comprising: an outer layer of polymeric material; a metal oxide layer underlying the outer layer of polymeric material; a silver reflective layer underneath the metal oxide layer; and a layer of adhesive attaching the silver layer to a substrate. 6 figs.

  10. Smooth electrode and method of fabricating same

    DOE Patents [OSTI]

    Weaver, Stanton Earl (Northville, NY); Kennerly, Stacey Joy (Albany, NY); Aimi, Marco Francesco (Niskayuna, NY)

    2012-08-14T23:59:59.000Z

    A smooth electrode is provided. The smooth electrode includes at least one metal layer having thickness greater than about 1 micron; wherein an average surface roughness of the smooth electrode is less than about 10 nm.

  11. FABRICATION TECHNIQUES FOR REVERSE ELECTRODE COAXIAL GERMANIUM NUCLEAR RADIATION DETECTORS

    E-Print Network [OSTI]

    Hansen, W.L.

    2010-01-01T23:59:59.000Z

    Energy under Contract W-7405-ENG-48 FABRICATION TECHNIQUESunder Contract No. W-7405-ENG-48. References to a company or

  12. Graphene Device Fabrication and Applications in Communication Systems

    E-Print Network [OSTI]

    Liu, Guanxiong

    2012-01-01T23:59:59.000Z

    Device Fabrications 2.1 Graphene Samples Preparation We use2.1 Graphene samples preparation ……………………………………………….. 2.2 E-

  13. activated carbon fabrics: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    carbon fiberscarbon aerogels composites by gelation and supercritical drying Materials Science Websites Summary: Fabrication of activated carbon fiberscarbon aerogels...

  14. Synthesis of transition metal carbonitrides

    DOE Patents [OSTI]

    Munir, Zuhair A. R. (Davis, CA); Eslamloo-Grami, Maryam (Davis, CA)

    1994-01-01T23:59:59.000Z

    Transition metal carbonitrides (in particular, titanium carbonitride, TiC.sub.0.5 N.sub.0.5) are synthesized by a self-propagating reaction between the metal (e.g., titanium) and carbon in a nitrogen atmosphere. Complete conversion to the carbonitride phase is achieved with the addition of TiN as diluent and with a nitrogen pressure .gtoreq.0.6 MPa. Thermodynamic phase-stability calculations and experimental characterizations of quenched samples provided revealed that the mechanism of formation of the carbonitride is a two-step process. The first step involves the formation of the nonstoichiometric carbide, TiC.sub.0.5, and is followed by the formation of the product by the incorporation of nitrogen in the defect-structure carbide.

  15. Soft-Lithographical Fabrication of Three-dimensional Photonic Crystals in the Optical Regime

    SciTech Connect (OSTI)

    Jae-Hwang Lee

    2006-08-09T23:59:59.000Z

    This dissertation describes several projects to realize low-cost and high-quality three-dimensional (3D) microfabrication using non-photolithographic techniques for layer-by-layer photonic crystals. Low-cost, efficient 3D microfabrication is a demanding technique not only for 3D photonic crystals but also for all other scientific areas, since it may create new functionalities beyond the limit of planar structures. However, a novel 3D microfabrication technique for photonic crystals implies the development of a complete set of sub-techniques for basic layer-by-layer stacking, inter-layer alignment, and material conversion. One of the conventional soft lithographic techniques, called microtransfer molding ({mu}TM), was developed by the Whitesides group in 1996. Although {mu}TM technique potentially has a number of advantages to overcome the limit of conventional photolithographic techniques in building up 3D microstructures, it has not been studied intensively after its demonstration. This is mainly because of technical challenges in the nature of layer-by-layer fabrication, such as the demand of very high yield in fabrication. After two years of study on conventional {mu}TM, We have developed an advanced microtransfer molding technique, called two-polymer microtransfer molding (2P-{mu}TM) that shows an extremely high yield in layer-by-layer microfabrication sufficient to produce highly layered microstructures. The use of two different photo-curable prepolymers, a filler and an adhesive, allows for fabrication of layered microstructures without thin films between layers. The capabilities of 2P-{mu}TM are demonstrated by the fabrication of a wide-area 12-layer microstructure with high structural fidelity. Second, we also had to develop an alignment technique. We studied the 1st-order diffracted moire fringes of transparent multilayered structures comprised of irregularly deformed periodic patterns. By a comparison study of the diffracted moire fringe pattern and detailed microscopy of the structure, we show that the diffracted moire fringe can be used as a nondestructive tool to analyze the alignment of multilayered structures. We demonstrate the alignment method for the case of layer-by-layer microstructures using soft lithography. The alignment method yields high contrast of fringes even when the materials being aligned have very weak contrasts. The imaging method of diffracted moire fringes is a versatile visual tool for the microfabrication of transparent deformable microstructures in layer-by-layer fashion. Third, we developed several methods to convert a polymer template to dielectric or metallic structures, for instance, metallic infiltration using electrodeposition, metallic coating using sputter deposition, dielectric infiltration using titania nano-slurry, and dielectric coating using atomic layer deposition of Titania. By several different developed techniques, high quality photonic crystals have been successfully fabricated; however, I will focus on a line of techniques to reach metallic photonic crystals in this dissertation since they are completely characterized at this moment. In addition to the attempts for photonic crystal fabrication, our non-photolithographic technique is applied for other photonic applications such as small optical waveguides whose diameter is comparable to the wavelength of guided light. Although, as guiding medium, polymers have tremendous potential because of their enormous variation in optical, chemical and mechanical properties, their application for optical waveguides is limited in conventional photolithography. By 2P-{mu}TM, we achieve low cost, high yield, high fidelity, and tailorable fabrication of small waveguides. Embedded semiconductor quantum-dots and grating couplers are used for efficient internal and external light source, respectively.

  16. High-efficiency solar cell and method for fabrication

    DOE Patents [OSTI]

    Hou, H.Q.; Reinhardt, K.C.

    1999-08-31T23:59:59.000Z

    A high-efficiency 3- or 4-junction solar cell is disclosed with a theoretical AM0 energy conversion efficiency of about 40%. The solar cell includes p-n junctions formed from indium gallium arsenide nitride (InGaAsN), gallium arsenide (GaAs) and indium gallium aluminum phosphide (InGaAlP) separated by n-p tunnel junctions. An optional germanium (Ge) p-n junction can be formed in the substrate upon which the other p-n junctions are grown. The bandgap energies for each p-n junction are tailored to provide substantially equal short-circuit currents for each p-n junction, thereby eliminating current bottlenecks and improving the overall energy conversion efficiency of the solar cell. Additionally, the use of an InGaAsN p-n junction overcomes super-bandgap energy losses that are present in conventional multi-junction solar cells. A method is also disclosed for fabricating the high-efficiency 3- or 4-junction solar cell by metal-organic chemical vapor deposition (MOCVD). 4 figs.

  17. High-efficiency solar cell and method for fabrication

    DOE Patents [OSTI]

    Hou, Hong Q. (Albuquerque, NM); Reinhardt, Kitt C. (Albuquerque, NM)

    1999-01-01T23:59:59.000Z

    A high-efficiency 3- or 4-junction solar cell is disclosed with a theoretical AM0 energy conversion efficiency of about 40%. The solar cell includes p-n junctions formed from indium gallium arsenide nitride (InGaAsN), gallium arsenide (GaAs) and indium gallium aluminum phosphide (InGaAlP) separated by n-p tunnel junctions. An optional germanium (Ge) p-n junction can be formed in the substrate upon which the other p-n junctions are grown. The bandgap energies for each p-n junction are tailored to provide substantially equal short-circuit currents for each p-n junction, thereby eliminating current bottlenecks and improving the overall energy conversion efficiency of the solar cell. Additionally, the use of an InGaAsN p-n junction overcomes super-bandgap energy losses that are present in conventional multi-junction solar cells. A method is also disclosed for fabricating the high-efficiency 3- or 4-junction solar cell by metal-organic chemical vapor deposition (MOCVD).

  18. Effective Conveyor Belt Inspection for Improved Mining Productivity

    SciTech Connect (OSTI)

    Chris Fromme

    2006-06-01T23:59:59.000Z

    This document details progress on the project entitled ''Effective Conveyor Belt Inspection for Improved Mining Productivity'' during the period from November 15, 2004 to May 14, 2004. Highlights include fabrication of an improved LED lightbar, fabrication of a line-scan sensor head for the Smart-Camera based prototype, and development of prototype vulcanized splice detection algorithms.

  19. IMPACT BEHAVIOR OF FABRIC-CEMENT BASED COMPOSITES Efrat BUTNARIUa

    E-Print Network [OSTI]

    Mobasher, Barzin

    for the pultruded composites made from PE knitted fabrics. Keywords Impact, fabric, cement composite, textile, fiberIMPACT BEHAVIOR OF FABRIC-CEMENT BASED COMPOSITES Efrat BUTNARIUa , Alva PELEDb , and Barzin Engineering Department, Ben Gurion University, Beer Sheva Israel, c Civil and Environmental Engineering

  20. Homogeneous fast-flux isotope-production reactor

    DOE Patents [OSTI]

    Cawley, W.E.; Omberg, R.P.

    1982-08-19T23:59:59.000Z

    A method is described for producing tritium in a liquid metal fast breeder reactor. Lithium target material is dissolved in the liquid metal coolant in order to facilitate the production and removal of tritium.

  1. Cermet insert high voltage holdoff improvement for ceramic/metal vacuum devices

    DOE Patents [OSTI]

    Ierna, W.F.

    1986-03-11T23:59:59.000Z

    An improved metal-to-ceramic seal is provided wherein the ceramic body of the seal contains an integral region of cermet material in electrical contact with the metallic member, e.g., an electrode, of the seal. The seal is useful in high voltage vacuum devices, e.g., vacuum switches, and increases the high-voltage holdoff capabilities of such devices. A method of fabricating such seals is also provided.

  2. Cermet insert high voltage holdoff for ceramic/metal vacuum devices

    DOE Patents [OSTI]

    Ierna, William F. (Seminole, FL)

    1987-01-01T23:59:59.000Z

    An improved metal-to-ceramic seal is provided wherein the ceramic body of the seal contains an integral region of cermet material in electrical contact with the metallic member, e.g., an electrode, of the seal. The seal is useful in high voltage vacuum devices, e.g., vacuum switches, and increases the high-voltage holdoff capabilities of such devices. A method of fabricating such seals is also provided.

  3. Preparation and use of crystalline bis-monoorganic phosphonate and phosphate salts of tetravalent metals

    DOE Patents [OSTI]

    Maya, L.

    1980-06-26T23:59:59.000Z

    A method of preparing and using the crystalline organic derivatives of the tetravalent metal phosphates and phosphonates provides for the contacting of an aqueous solution of a metal nitrate, with a solution of an organophosphorus acid for a period of time at room temperature that is sufficient for the formation of a metal phosphate product, and thereafter recovering said product. According to the invention, the product of the disclosed process is used in effecting analytical separations, such as ion exchange and chromatography.

  4. Fabrication method for miniature plastic gripper

    DOE Patents [OSTI]

    Benett, W.J.; Krulevitch, P.A.; Lee, A.P.; Northrup, M.A.; Folta, J.A.

    1998-07-21T23:59:59.000Z

    A miniature plastic gripper is described actuated by inflation of a miniature balloon and method of fabricating same. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or dosed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis. 8 figs.

  5. Miniature plastic gripper and fabrication method

    DOE Patents [OSTI]

    Benett, W.J.; Krulevitch, P.A.; Lee, A.P.; Northrup, M.A.; Folta, J.A.

    1997-03-11T23:59:59.000Z

    A miniature plastic gripper actuated by inflation of a miniature balloon and method of fabricating same are disclosed. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or closed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis. 8 figs.

  6. Fabrication of thorium bearing carbide fuels

    DOE Patents [OSTI]

    Gutierrez, Rueben L. (Los Alamos, NM); Herbst, Richard J. (Los Alamos, NM); Johnson, Karl W. R. (Los Alamos, NM)

    1981-01-01T23:59:59.000Z

    Thorium-uranium carbide and thorium-plutonium carbide fuel pellets have been fabricated by the carbothermic reduction process. Temperatures of 1750.degree. C. and 2000.degree. C. were used during the reduction cycle. Sintering temperatures of 1800.degree. C. and 2000.degree. C. were used to prepare fuel pellet densities of 87% and >94% of theoretical, respectively. The process allows the fabrication of kilogram quantities of fuel with good reproducibility of chemicals and phase composition. Methods employing liquid techniques that form carbide microspheres or alloying-techniques which form alloys of thorium-uranium or thorium-plutonium suffer from limitation on the quantities processed of because of criticality concerns and lack of precise control of process conditions, respectively.

  7. Method of fabricating boron containing coatings

    DOE Patents [OSTI]

    Makowiecki, Daniel M. (Livermore, CA); Jankowski, Alan F. (Livermore, CA)

    1999-01-01T23:59:59.000Z

    Hard coatings are fabricated from boron nitride, cubic boron nitride, and multilayer boron/cubic boron nitride, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron is formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/cubic boron nitride, is produced by depositing alternate layers of boron and cubic boron nitride, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be discrete or of a blended or graded composition.

  8. Method of fabricating boron containing coatings

    DOE Patents [OSTI]

    Makowiecki, D.M.; Jankowski, A.F.

    1999-04-27T23:59:59.000Z

    Hard coatings are fabricated from boron nitride, cubic boron nitride, and multilayer boron/cubic boron nitride, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron is formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/cubic boron nitride, is produced by depositing alternate layers of boron and cubic boron nitride, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be discrete or of a blended or graded composition. 3 figs.

  9. Miniature plastic gripper and fabrication method

    DOE Patents [OSTI]

    Benett, William J. (Livermore, CA); Krulevitch, Peter A. (Los Altos, CA); Lee, Abraham P. (Walnut Creek, CA); Northrup, Milton A. (Berkeley, CA); Folta, James A. (Livermore, CA)

    1997-01-01T23:59:59.000Z

    A miniature plastic gripper actuated by inflation of a miniature balloon and method of fabricating same. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or closed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis.

  10. Fabrication method for miniature plastic gripper

    DOE Patents [OSTI]

    Benett, William J. (Livermore, CA); Krulevitch, Peter A. (Los Altos, CA); Lee, Abraham P. (Walnut Creek, CA); Northrup, Milton A. (Berkeley, CA); Folta, James A. (Livermore, CA)

    1998-01-01T23:59:59.000Z

    A miniature plastic gripper actuated by inflation of a miniature balloon and method of fabricating same. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or dosed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis.

  11. EVALUATION OF FABRIC MEMBRANES FOR USE IN SALTSTONE DRAIN WATER SYSTEM

    SciTech Connect (OSTI)

    Pickenheim, B.; Miller, D.; Burket, P.

    2012-03-08T23:59:59.000Z

    Saltstone Disposal Unit 2 contains a sheet drain fabric intended to separate solids from drain water to be returned to the Salt Feed Tank. A similar system installed in Vault 4 appears to be ineffective in keeping solids out of the drain water return lines. Waste Solidification Engineering is considering installation of an additional fabric membrane to supplement the existing sheet drain in SDU 2. Amerdrain 200 is the product currently installed in SDU 2. This product is no longer available, so Sitedrain 94 was used as the replacement product in this testing. Fabrics with apparent opening sizes of 10, 25, 50 and 100 microns were evaluated. These fabrics were evaluated under three separate test conditions, a water flow test, a solids retention test and a grout pour test. A flow test with water showed that installation of an additional filter layer will predictably reduce the theoretical flux through the sheet drain. The manufacturer reports the flux for Sitedrain 94 as 150 gpm/ft{sup 2} by ASTM D-4491. This compares reasonably well with the 117 gpm/ft{sup 2} obtained in this testing. A combination of the 10 micron fabric with Sitedrain 94 could be expected to decrease flux by about 10 times as compared to Sitedrain 94 alone. The different media were used to filter a slag and fly ash mixture from water. Slag historically has the smallest nominal particle size of the premix components. Cement was omitted from the test because of its reactivity with water would prohibit accurately particle size measurements of the filtered samples. All four media sizes were able to remove greater than 95% of particles larger than 100 microns from the slurry. The smaller opening sizes were increasingly effective in removing more particles. The 10 micron filter captured 15% of the total amount of solids used in the test. This result implies that some insoluble particles may still be able to enter the drain water collection system, although the overall solids rejection is significantly improved over the current design. Test boxes were filled with grout to evaluate the performance of the sheet drain and fabrics in a simulated vault environment. All of the tests produced a similar amount of drain water, between 8-11% of the amount of water in the mix, which is expected with the targeted formulation. All of the collected drain waters contained some amount of solids, although the 10 micron filter did not appear to allow any premix materials to pass through. The solids collected from this box are believed to consist of calcium carbonate based on one ICP-AES measurement. Any of the four candidate fabrics would be an improvement over the sheet drain alone relative to solids removal. The 10 micron fabric is the only candidate that stopped all premix material from passing. The 10 micron fabric will also cause the largest decrease in flux. This decrease in flux was not enough to inhibit the total amount of drain water removed, but may lead to increased time to remove standing water prior to subsequent pours in the facility. The acceptability of reduced liquid flux through the 10 micron fabric will depend on the amount of excess water to be removed, the time available for water removal and the total area of fabric installed at the disposal cell.

  12. METALLIC AND HYBRID NANOSTRUCTURES: FUNDAMENTALS AND APPLICATIONS

    SciTech Connect (OSTI)

    Murph, S.

    2012-05-02T23:59:59.000Z

    This book chapter presents an overview of research conducted in our laboratory on preparation, optical and physico-chemical properties of metallic and nanohybrid materials. Metallic nanoparticles, particularly gold, silver, platinum or a combination of those are the main focus of this review manuscript. These metallic nanoparticles were further functionalized and used as templates for creation of complex and ordered nanomaterials with tailored and tunable structural, optical, catalytic and surface properties. Controlling the surface chemistry on/off metallic nanoparticles allows production of advanced nanoarchitectures. This includes coupled or encapsulated core-shell geometries, nano-peapods, solid or hollow, monometallic/bimetallic, hybrid nanoparticles. Rational assemblies of these nanostructures into one-, two- and tridimensional nano-architectures is described and analyzed. Their sensing, environmental and energy related applications are reviewed.

  13. Liquid Metal Transformers

    E-Print Network [OSTI]

    Lei Sheng; Jie Zhang; Jing Liu

    2014-01-30T23:59:59.000Z

    The room temperature liquid metal is quickly emerging as an important functional material in a variety of areas like chip cooling, 3D printing or printed electronics etc. With diverse capabilities in electrical, thermal and flowing behaviors, such fluid owns many intriguing properties that had never been anticipated before. Here, we show a group of unconventional phenomena occurring on the liquid metal objects. Through applying electrical field on the liquid metals immersed in water, a series of complex transformation behaviors such as self-assembling of a sheet of liquid metal film into a single sphere, quick mergences of separate metal droplets, controlled self-rotation and planar locomotion of liquid metal objects can be realized. Meanwhile, it was also found that two accompanying water vortexes were induced and reliably swirled near the rotating liquid metal sphere. Further, effects of the shape, size, voltage, orientation and geometries of the electrodes to control the liquid metal transformers were clarified. Such events are hard to achieve otherwise on rigid metal or conventional liquid spheres. This finding has both fundamental and practical significances which suggest a generalized way of making smart soft machine, collecting discrete metal fluids, as well as flexibly manipulating liquid metal objects including accompanying devices.

  14. Fabrication of brittle materials -- current status

    SciTech Connect (OSTI)

    Scattergood, R.O.

    1988-12-01T23:59:59.000Z

    The research initiatives in the area of precision fabrication will be continued in the upcoming year. Three students, T. Bifano (PhD), P. Blake (PhD) and E. Smith (MS), finished their research programs in the last year. Sections 13 and 14 will summarize the essential results from the work of the Materials Engineering students Blake and Smith. Further details will be presented in forthcoming publications that are now in preparation. The results from Bifano`s thesis have been published in adequate detail and need not be summarized further. Three new students, S. Blackley (MS), H. Paul (PhD), and S. Smith (PhD) have joined the program and will continue the research efforts in precision fabrication. The programs for these students will be outlined in Sections 15 and 16. Because of the success of the earlier work in establishing new process models and experimental techniques for the study of diamond turning and diamond grinding, the new programs will, in part, build upon the earlier work. This is especially true for investigations concerned with brittle materials. The basic understanding of material response of nominally brittle materials during machining or grinding operations remains as a challenge. The precision fabrication of brittle materials will continue as an area of emphasis for the Precision Engineering Center.

  15. Challenges to achievement of metal sustainability in our high-tech society

    SciTech Connect (OSTI)

    Izatt, Reed M. [IBC Advanced Technologies, INC] [IBC Advanced Technologies, INC; Izatt, Steven R. [IBC Advanced Technologies, INC] [IBC Advanced Technologies, INC; Bruening, Ronald L. [IBC Advanced Technologies, INC] [IBC Advanced Technologies, INC; Izatt, Neil [IBC Advanced Technologies, INC] [IBC Advanced Technologies, INC; Moyer, Bruce A [ORNL] [ORNL

    2014-01-01T23:59:59.000Z

    Achievement of sustainability in metal life cycles from mining of virgin ore to consumer and industrial devices to end-of-life products requires greatly increased recycling and improved processing of metals. Electronic and other high-tech products containing precious, toxic, and specialty metals usually have short lifetimes and low recycling rates. Products containing these metals generally are incinerated, discarded as waste in landfills, or dismantled in informal recycling using crude and environmentally irresponsible procedures. Low metal recycling rates coupled with increasing demand for products containing them necessitate increased mining with attendant environmental, health, energy, water, and carbon-footprint consequences. In this tutorial review, challenges to achieving metal sustainability in present high-tech society are presented; health, environmental, and economic incentives for various stakeholders to improve metal sustainability are discussed; a case for technical improvements in separations technology, especially employing molecular recognition, is given; and global consequences of continuing on the present path are examined.

  16. Extraction process for removing metallic impurities from alkalide metals

    DOE Patents [OSTI]

    Royer, Lamar T. (Knoxville, TN)

    1988-01-01T23:59:59.000Z

    A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

  17. New Insights into the Mechanism of Bacterial Metal Respiration

    SciTech Connect (OSTI)

    DiChristina, Thomas J.

    2004-04-17T23:59:59.000Z

    This project goal is to identify genes and gene products required for microbial metal reduction: reductive dissolution of iron; reductive dissolution of manganese; reductive precipitation of selenium; reductive precipitation of uranium; and reductive precipitation of technetium.

  18. Ultrathin metal-semiconductor-metal resonator for angle invariant visible band transmission filters

    SciTech Connect (OSTI)

    Lee, Kyu-Tae; Seo, Sungyong; Yong Lee, Jae; Jay Guo, L., E-mail: guo@umich.edu [Department of Electrical Engineering and Computer Science, The University of Michigan, Ann Arbor, Michigan 48109 (United States)

    2014-06-09T23:59:59.000Z

    We present transmission visible wavelength filters based on strong interference behaviors in an ultrathin semiconductor material between two metal layers. The proposed devices were fabricated on 2?cm?×?2?cm glass substrate, and the transmission characteristics show good agreement with the design. Due to a significantly reduced light propagation phase change associated with the ultrathin semiconductor layer and the compensation in phase shift of light reflecting from the metal surface, the filters show an angle insensitive performance up to ±70°, thus, addressing one of the key challenges facing the previously reported photonic and plasmonic color filters. This principle, described in this paper, can have potential for diverse applications ranging from color display devices to the image sensors.

  19. (Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon alloys and metal produced in the United States in 2012

    E-Print Network [OSTI]

    .44 billion. Three companies produced silicon materials in seven plants east of the Mississippi River. Ferrosilicon and metallurgical-grade silicon metal were each produced in four plants. One company produced both and aluminum alloys and the chemical industry. The semiconductor and solar industries, which manufacture chips

  20. (Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon alloys and metal produced in the United States in 2011

    E-Print Network [OSTI]

    ,400 million. Two companies produced silicon materials in seven plants east of the Mississippi River. Ferrosilicon and metallurgical-grade silicon metal were each produced in four plants. One company produced both and aluminum alloys and the chemical industry. The semiconductor and solar industries, which manufacture chips