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Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


1

Fabrication of metallic glass structures  

DOE Patents [OSTI]

Amorphous metal powders or ribbons are fabricated into solid shapes of appreciable thickness by the application of compaction energy. The temperature regime wherein the amorphous metal deforms by viscous flow is measured. The metal powders or ribbons are compacted within the temperature regime.

Cline, C.F.

1983-10-20T23:59:59.000Z

2

Fabrication of metallic microstructures by micromolding nanoparticles  

DOE Patents [OSTI]

A method is provided for fabricating metallic microstructures, i.e., microcomponents of micron or submicron dimensions. A molding composition is prepared containing an optional binder and nanometer size (1 to 1000 nm in diameter) metallic particles. A mold, such as a lithographically patterned mold, preferably a LIGA or a negative photoresist mold, is filled with the molding composition and compressed. The resulting microstructures are then removed from the mold and the resulting metallic microstructures so provided are then sintered.

Morales, Alfredo M. (Livermore, CA); Winter, Michael R. (Goleta, CA); Domeier, Linda A. (Danville, CA); Allan, Shawn M. (Henrietta, NY); Skala, Dawn M. (Fremont, CA)

2002-01-01T23:59:59.000Z

3

Directed light fabrication of refractory metals  

SciTech Connect (OSTI)

Directed Light Fabrication (DLF) is a metal, rapid fabrication process that fuses metal powders to full density into a solid replica of a computer modeled component. It has been shown feasible for forming nearly any metal and also intermetallics to near net shape with a single process. DLF of refractory pure metals is feasible, bypassing the extensive series of conventional processing steps used for processing these high melting point materials. Tungsten, tantalum, and rhenium were processed and show a continuous resolidified microstructure. Porosity was a problem for the tantalum and rhenium powders produced by chemical reduction processes but not for the tungsten powder spherodized in a plasma arc. Chemical analysis of powder compared to the DLF deposit showed reductions in carbon, oxygen and hydrogen, indicating that process parameters may also be optimized for evolution of residual gases in the deposits.

Lewis, G.K.; Thoma, D.J.; Nemec, R.B.; Milewski, J.O. [Los Alamos National Lab., NM (United States). Materials Science and Technology Div.

1997-11-01T23:59:59.000Z

4

Production of magnesium metal  

DOE Patents [OSTI]

A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention further relates to a process for production of magnesium metal or a magnesium compound where an external source of carbon dioxide is not used in any of the reactions of the process. The invention also relates to the magnesium metal produced by the processes described herein.

Blencoe, James G. (Harriman, TN) [Harriman, TN; Anovitz, Lawrence M. (Knoxville, TN) [Knoxville, TN; Palmer, Donald A. (Oliver Springs, TN) [Oliver Springs, TN; Beard, James S. (Martinsville, VA) [Martinsville, VA

2010-02-23T23:59:59.000Z

5

Cost-Effective Fabrication Routes for the Production of Quantum...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Production of Quantum Well Type Structures and Recovery of Waste Heat from Heavy Duty Trucks Cost-Effective Fabrication Routes for the Production of Quantum Well Type Structures...

6

MECS 2006 - Fabricated Metals | Department of Energy  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankCombustion | Department of Energy Low-Temperature Combustion DemonstratorEastLynnFFabricated Metals

7

Tubular hydrogen permeable metal foil membrane and method of fabrication  

DOE Patents [OSTI]

A tubular hydrogen permeable metal membrane and fabrication process comprises obtaining a metal alloy foil having two surfaces, coating the surfaces with a metal or metal alloy catalytic layer to produce a hydrogen permeable metal membrane, sizing the membrane into a sheet with two long edges, wrapping the membrane around an elongated expandable rod with the two long edges aligned and overlapping to facilitate welding of the two together, placing the foil wrapped rod into a surrounding fixture housing with the two aligned and overlapping foil edges accessible through an elongated aperture in the surrounding fixture housing, expanding the elongated expandable rod within the surrounding fixture housing to tighten the foil about the expanded rod, welding the two long overlapping foil edges to one another generating a tubular membrane, and removing the tubular membrane from within the surrounding fixture housing and the expandable rod from with the tubular membrane.

Paglieri, Stephen N.; Birdsell, Stephen A.; Barbero, Robert S.; Snow, Ronny C.; Smith, Frank M.

2006-04-04T23:59:59.000Z

8

Method of fabricating a homogeneous wire of inter-metallic alloy  

DOE Patents [OSTI]

A method for fabricating a homogeneous wire of inter-metallic alloy comprising the steps of providing a base-metal wire bundle comprising a metal, an alloy or a combination thereof; working the wire bundle through at least one die to obtain a desired dimension and to form a precursor wire; and, controllably heating the precursor wire such that a portion of the wire will become liquid while simultaneously maintaining its desired shape, whereby substantial homogenization of the wire occurs in the liquid state and additional homogenization occurs in the solid state resulting in a homogenous alloy product.

Ohriner, Evan Keith (Knoxville, TN); Blue, Craig Alan (Knoxville, TN)

2001-01-01T23:59:59.000Z

9

Production of magnesium metal  

DOE Patents [OSTI]

A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention also relates to the magnesium metal produced by the processes described herein.

Blencoe, James G. (Harriman, TN); Anovitz, Lawrence M. (Knoxville, TN); Palmer, Donald A. (Oliver Springs, TN); Beard, James S. (Martinsville, VA)

2012-04-10T23:59:59.000Z

10

Cell Fabrication Facility Team Production and Research Activities...  

Broader source: Energy.gov (indexed) [DOE]

Cell Fabrication Facility Team Production and Research Activities 2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer...

11

Directed Light Fabrication of Refractory Metals and Alloys  

SciTech Connect (OSTI)

This report covers work performed under Order No. FA0000020 AN Contract DE-AC12-76SN00052 for deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents the progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. 1. Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. 2. The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. 3. The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. 4. The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

1999-05-14T23:59:59.000Z

12

Directed light fabrication of refractory metals and alloys  

SciTech Connect (OSTI)

This report covers deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. (1) Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. (2) The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. (3) The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. (4) The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

1999-05-30T23:59:59.000Z

13

Fabrication of high aspect ratio silicon nanostructure arrays by metal-assisted etching  

E-Print Network [OSTI]

The goal of this research was to explore and understand the mechanisms involved in the fabrication of silicon nanostructures using metal-assisted etching. We developed a method utilizing metal-assisted etching in conjunction ...

Chang, Shih-wei, Ph.D. Massachusetts Institute of Technology

2010-01-01T23:59:59.000Z

14

Metals Production Requirements for Rapid Photovoltaics Deployment  

E-Print Network [OSTI]

If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. In this paper, we quantify the effect of PV deployment levels on the scale of metals production. For example, we find that if cadmium telluride {copper indium gallium diselenide} PV accounts for more than 3% {10%} of electricity generation by 2030, the required growth rates for the production of indium and tellurium would exceed historically-observed production growth rates for a large set of metals. In contrast, even if crystalline silicon PV supplies all electricity in 2030, the required silicon production growth rate would fall within the historical range. More generally, this paper highlights possible constraints to the rate of scaling up metals production for some PV technologies, and outlines an approach to assessing projected metals growth requirements against an ensemble of past growth rates from across the metals production sector. The framework developed in this paper may be...

Kavlak, Goksin; Jaffe, Robert L; Trancik, Jessika E

2015-01-01T23:59:59.000Z

15

Microstructure and characteristics of the metalceramic composite (MgCa-HA/TCP) fabricated by liquid metal infiltration  

E-Print Network [OSTI]

in calcium phosphate bioceramics. Recently metal matrix composites (MMC), consisting of an adequate ceramicMicrostructure and characteristics of the metal­ceramic composite (MgCa-HA/TCP) fabricated and characteristics of the metal­ ceramic composite (MgCa-HA/TCP) fabricated by liquid metal infiltration. J Biomed

Zheng, Yufeng

16

Cosmic metal production and the mean metallicity of the Universe  

E-Print Network [OSTI]

By means of detailed chemo-photometric models for elliptical, spiral and irregular galaxies, we evaluate the cosmic history of the production of chemical elements as well as the metal mass density of the present-day universe. We then calculate the mean metal abundances for galaxies of different morphological types, along with the average metallicity of galactic matter in the universe (stars, gas and intergalactic medium). For the average metallicity of galaxies in the local universe, we find Z_gal= 0.0175, i.e. close to the solar value. We find the main metal production in spheroids (ellipticals and bulges) to occur at very early times, implying an early peak in the metal production and a subsequent decrease. On the other hand, the metal production in spirals and irregulars is always increasing with time. We perform a self-consistent census of the baryons and metals in the local universe finding that, while the vast majority of the baryons lies outside galaxies in the inter-galactic medium (IGM), 52 % of the metals (with the exception of the Fe-peak elements) is locked up in stars and in the interstellar medium. We estimate indirectly the amount of baryons which resides in the IGM and we derive its mean Fe abundance, finding a value of X_Fe,IGM=0.05 X_Fe,sun. We believe that this estimate is uncertain by a factor of 2, owing to the normalization of the local luminosity function. This means that the Fe abundance of 0.3 solar inferred from X-ray observations of the hot intra-cluster medium (ICM) is higher than the average Fe abundance of the inter-galactic gas in the field.

F. Calura; F. Matteucci

2004-03-08T23:59:59.000Z

17

Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets  

DOE Patents [OSTI]

An improved method for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite's high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding.

Makowiecki, Daniel M. (Livermore, CA); Ramsey, Philip B. (Livermore, CA); Juntz, Robert S. (Hayward, CA)

1995-01-01T23:59:59.000Z

18

Utilizing Metalized Fabrics for Liquid and Rip Detection and Localization  

SciTech Connect (OSTI)

This paper proposes a novel technique for utilizing conductive textiles as a distributed sensor for detecting and localizing liquids (e.g., blood), rips (e.g., bullet holes), and potentially biosignals. The proposed technique is verified through both simulation and experimental measurements. Circuit theory is utilized to depict conductive fabric as a bounded, near-infinite grid of resistors. Solutions to the well-known infinite resistance grid problem are used to confirm the accuracy and validity of this modeling approach. Simulations allow for discontinuities to be placed within the resistor matrix to illustrate the effects of bullet holes within the fabric. A real-time experimental system was developed that uses a multiplexed Wheatstone bridge approach to reconstruct the resistor grid across the conductive fabric and detect liquids and rips. The resistor grid model is validated through a comparison of simulated and experimental results. Results suggest accuracy proportional to the electrode spacing in determining the presence and location of discontinuities in conductive fabric samples. Future work is focused on refining the experimental system to provide more accuracy in detecting and localizing events as well as developing a complete prototype that can be deployed for field testing. Potential applications include intelligent clothing, flexible, lightweight sensing systems, and combat wound detection.

Holland, Stephen [University of Tennessee, Knoxville (UTK); Mahan, Cody [Western Kentucky University; Kuhn, Michael J [ORNL; Rowe, Nathan C [ORNL

2013-01-01T23:59:59.000Z

19

Fabrication of amorphous metal matrix composites by severe plastic deformation  

E-Print Network [OSTI]

Bulk metallic glasses (BMGs) have displayed impressive mechanical properties, but the use and dimensions of material have been limited due to critical cooling rate requirements and low ductility. The application of severe plastic deformation...

Mathaudhu, Suveen Nigel

2006-10-30T23:59:59.000Z

20

Hydrogen Production From Metal-Water Reactions  

E-Print Network [OSTI]

Hydrogen Production From Metal-Water Reactions Why Hydrogen Production? Hydrogen is a critical. Current methods of hydrogen storage in automobiles are either too bulky (large storage space for gas phase) or require a high input energy (cooling or pressurization systems for liquid hydrogen), making widespread use

Barthelat, Francois

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


21

Low resistance barrier layer for isolating, adhering, and passivating copper metal in semiconductor fabrication  

SciTech Connect (OSTI)

Cubic or metastable cubic refractory metal carbides act as barrier layers to isolate, adhere, and passivate copper in semiconductor fabrication. One or more barrier layers of the metal carbide are deposited in conjunction with copper metallizations to form a multilayer characterized by a cubic crystal structure with a strong (100) texture. Suitable barrier layer materials include refractory transition metal carbides such as vanadium carbide (VC), niobium carbide (NbC), tantalum carbide (TaC), chromium carbide (Cr.sub.3 C.sub.2), tungsten carbide (WC), and molybdenum carbide (MoC).

Weihs, Timothy P. (Baltimore, MD); Barbee, Jr., Troy W. (Palto Alto, CA)

2002-01-01T23:59:59.000Z

22

Method for fabricating an ignitable heterogeneous stratified metal structure  

DOE Patents [OSTI]

A multilayer structure has a selectable, (i) propagating reaction front velocity V, (ii) reaction initiation temperature attained by application of external energy and (iii) amount of energy delivered by a reaction of alternating unreacted layers of the multilayer structure. Because V is selectable and controllable, a variety of different applications for the multilayer structures are possible, including but not limited to their use as ignitors, in joining applications, in fabrication of new materials, as smart materials and in medical applications and devices. The multilayer structure has a period D, and an energy release rate constant K. Two or more alternating unreacted layers are made of different materials and separated by reacted zones. The period D is equal to a sum of the widths of each single alternating reaction layer of a particular material, and also includes a sum of reacted zone widths, t.sub.i, in the period D. The multilayer structure has a selectable propagating reaction front velocity V, where V=K(1/D.sup.n).times.[1-(t.sub.i /D)]and n is about 0.8 to 1.2.

Barbee, Jr., Troy W. (Palo Alto, CA); Weihs, Timothy (Menlo Park, CA)

1996-01-01T23:59:59.000Z

23

Method for fabricating an ignitable heterogeneous stratified metal structure  

DOE Patents [OSTI]

A multilayer structure has a selectable: (1) propagating reaction front velocity V; (2) reaction initiation temperature attained by application of external energy; and (3) amount of energy delivered by a reaction of alternating unreacted layers of the multilayer structure. Because V is selectable and controllable, a variety of different applications for the multilayer structures are possible, including but not limited to their use as igniters, in joining applications, in fabrication of new materials, as smart materials and in medical applications and devices. The multilayer structure has a period D, and an energy release rate constant K. Two or more alternating unreacted layers are made of different materials and separated by reacted zones. The period D is equal to a sum of the widths of each single alternating reaction layer of a particular material, and also includes a sum of reacted zone widths, t{sub i}, in the period D. The multilayer structure has a selectable propagating reaction front velocity V, where V=K(1/D{sup n}){times}[1-(t{sub i}/D)] and n is about 0.8 to 1.2. 8 figs.

Barbee, T.W. Jr.; Weihs, T.

1996-08-20T23:59:59.000Z

24

Process for the fabrication of aluminum metallized pyrolytic graphite sputtering targets  

DOE Patents [OSTI]

An improved method is disclosed for fabricating pyrolytic graphite sputtering targets with superior heat transfer ability, longer life, and maximum energy transmission. Anisotropic pyrolytic graphite is contoured and/or segmented to match the erosion profile of the sputter target and then oriented such that the graphite`s high thermal conductivity planes are in maximum contact with a thermally conductive metal backing. The graphite contact surface is metallized, using high rate physical vapor deposition (HRPVD), with an aluminum coating and the thermally conductive metal backing is joined to the metallized graphite target by one of four low-temperature bonding methods; liquid-metal casting, powder metallurgy compaction, eutectic brazing, and laser welding. 11 figs.

Makowiecki, D.M.; Ramsey, P.B.; Juntz, R.S.

1995-07-04T23:59:59.000Z

25

Titanium Metal Powder Production by the Plasma Quench Process  

SciTech Connect (OSTI)

The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

R. A. Cordes; A. Donaldson

2000-09-01T23:59:59.000Z

26

Process for production of a metal hydride  

DOE Patents [OSTI]

A process for production of a metal hydride compound MH.sub.x, wherein x is one or two and M is an alkali metal, Be or Mg. The process comprises combining a compound of formula (R.sup.1O).sub.xM with aluminum, hydrogen and at least one metal selected from among titanium, zirconium, hafnium, niobium, vanadium, tantalum and iron to produce a compound of formula MH.sub.x. R.sup.1 is phenyl or phenyl substituted by at least one alkyl or alkoxy group. A mole ratio of aluminum to (R.sup.1O).sub.xM is from 0.1:1 to 1:1. The catalyst is present at a level of at least 200 ppm based on weight of aluminum.

Allen, Nathan Tait; Butterick, III, Robert; Chin, Arthur Achhing; Millar, Dean Michael; Molzahn, David Craig

2014-08-12T23:59:59.000Z

27

Novel electrochemical method of fast and reproducible fabrication of metallic nanoelectrodes  

SciTech Connect (OSTI)

A novel electrochemical wire etching method of fabrication of ultrasharp nanoelectrodes is reported. Tungsten wires can be sharpened to less than 10 nm tip radius in a reproducible manner in less than 1 min by using controllable hydrodynamic electrolyte flow combined with optimized electrochemical etching parameters. The method relies on the variations of the electric field at the surface of a metal wire, while the electrolyte solution is in motion, rather than on the ionic gradient generated in a static solution.

Silva, E. L., E-mail: elsilva@ua.pt; Silva, R. F.; Oliveira, F. J. [CICECO Department of Materials and Ceramics Engineering, University of Aveiro, Aveiro (Portugal); Zheludkevich, M. [CICECO Department of Materials and Ceramics Engineering, University of Aveiro, Aveiro (Portugal); MagIC, Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck Str. 1, 21502 Geesthacht (Germany)

2014-09-15T23:59:59.000Z

28

Layer-by-Layer Fabrication of Oriented Porous Thin Films Based on Porphyrin-Containing Metal-Organic Frameworks  

E-Print Network [OSTI]

with number of growth cycles. Polarization excitation and fluorescence measurements indicate, Papanikolas et al. have reported on the fabrication and energy migration dynamics of metal for its exploitation for the preparation of molecular devices.19 Example materials include HKUST-1

29

Case studies in the digital fabrication of open-source consumer electronic products  

E-Print Network [OSTI]

This thesis explores the effects of digital fabrication on the design, production, and customization of consumer electronic devices. It does so through a series of three case studies - a radio, a pair of speakers, and a ...

Mellis, David Adley

2011-01-01T23:59:59.000Z

30

Process for improving metal production in steelmaking processes  

DOE Patents [OSTI]

A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

Pal, Uday B. (Malden, MA); Gazula, Gopala K. M. (Somerville, MA); Hasham, Ali (Karachi, PK)

1996-01-01T23:59:59.000Z

31

Process for improving metal production in steelmaking processes  

DOE Patents [OSTI]

A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements. 6 figs.

Pal, U.B.; Gazula, G.K.M.; Hasham, A.

1996-06-18T23:59:59.000Z

32

Safeguards and security concept for the Secure Automated Fabrication (SAF) and Liquid Metal Reactor (LMR) fuel cycle, SAF line technical support  

SciTech Connect (OSTI)

This report is a safeguards and security concept system review for the secure automated fabrication (SAF) and national liquid metal reactor (LMR) fuel programs.

Schaubert, V.J.; Remley, M.E.; Grantham, L.F.

1986-02-21T23:59:59.000Z

33

Method for fabricating wrought components for high-temperature gas-cooled reactors and product  

DOE Patents [OSTI]

A method and alloys for fabricating wrought components of a high-temperature gas-cooled reactor are disclosed. These wrought, nickel-based alloys, which exhibit strength and excellent resistance to carburization at elevated temperatures, include aluminum and titanium in amounts and ratios to promote the growth of carburization resistant films while preserving the wrought character of the alloys. These alloys also include substantial amounts of molybdenum and/or tungsten as solid-solution strengtheners. Chromium may be included in concentrations less than 10% to assist in fabrication. Minor amounts of carbon and one or more carbide-forming metals also contribute to high-temperature strength.

Thompson, Larry D. (San Diego, CA); Johnson, Jr., William R. (San Diego, CA)

1985-01-01T23:59:59.000Z

34

Micromilling of Metal Alloys with Focused Ion Beam-Fabricated Tools  

SciTech Connect (OSTI)

This work combines focused ion beam sputtering and ultra-precision machining as a first step in fabricating microstructure in metals and alloys. Specifically, {approx}25{micro}m diameter micro-end mills are made from cobalt M42 high-speed steel and C2 micrograin tungsten carbide tool blanks by ion beam sputtering. A 20 keV focused gallium beam defines tool cutting edges having radii of curvature < 0.1{micro}m. Micro-end mills having 2, 4 and 5 cutting edges successfully machine small trenches in 6061-T4 aluminum, brass, 4340 steel and polymethyl methacrylate. Machined trench widths are approximately equal to the tool diameters and surface roughnesses (rms) are {approx}150 nm or less. Microtools are robust and operate for more than 6 hours without fracture. Results from ultra-precision machining aluminum at feed rates as high as 50 mm/minute are included.

ADAMS,DAVID P.; VASILE,M.J.; BENAVIDES,GILBERT L.; CAMPBELL,ANN N.

1999-11-05T23:59:59.000Z

35

Selective Electroless and Electrolytic Deposition of Metal for Applications in Microfluidics: Fabrication of a Microthermocouple  

SciTech Connect (OSTI)

This paper describes a general strategy for the fabrication of a microthermocouple based on the spatially defined electroless deposition of metal, followed by annealing and electroplating. We present scanning electron microscopy and atomic force microscopy characterizations of the deposition and annealing process, as well as the performance of the microfabricated Ni-Ag thermocouple. The temperature-voltage curve for this Ni-Ag microthermocouple is linear over the range 0-50 C with a slope of 61.9 C mV{sup -1}. The sensitivity of our temperature measurement, which is limited by the uncertainty of our calibration curve, is {approx}1 C. The optimum figure of merit (Z{sub opt}) is 1.0 x 10{sup -5} for this type of Ag-Ni thermocouple. We have fabricated microthermocouples ranging in size from 50 to 300 {micro}m. The microthermocouple was integrated into microchannels and used to measure the in channel temperature rise caused by the following: (1) a simple acid-base reaction, HCl + NaOH {yields} H{sub 2}O + NaCl, and (2) an enzyme-catalyzed biochemical reaction, H{sub 2}O{sub 2} + catalase {yields} H{sub 2}O + 1/2 O{sub 2}. We have also profiled the temperature increase in the presence of electroosmotic flow for a 100-, 200-, and 300-{micro}m channel.

Allen, Peter B.; Rodriguez, Indalesio; Kuyper, Christopher L.; Lorenz, Robert M.; Spicar-Mihalic, Paolo; Kuo, Jason S.; Chiu, Daniel T.

2003-04-01T23:59:59.000Z

36

Fabrication of carbon nanotube films from alkyne-transition metal complexes  

DOE Patents [OSTI]

A simple method for the production or synthesis of carbon nanotubes as free-standing films or nanotube mats by the thermal decomposition of transition metal complexed alkynes with aryl, alkyl, alkenyl, or alkynyl substituents. In particular, transition metal (e.g. Co, Ni, Fe, Mo) complexes of diarylacetylenes, e.g. diphenylacetylene, and solid mixtures of these complexes with suitable, additional carbon sources are heated in a vessel. More specifically, the heating of the transition metal complex is completed at a temperature between 400-800.degree. C. and more particularly 550-700.degree. C. for between 0.1 to 24 hours and more particularly 0.5-3 hours in a sealed vessel under a partial pressure of argon or helium.

Iyer, Vivekanantan S. (Delft, NL); Vollhardt, K. Peter C. (Oakland, CA)

2007-08-28T23:59:59.000Z

37

Fabrication of metal matrix composite by semi-solid powder processing  

SciTech Connect (OSTI)

Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and compositional properties of the Al6061-CNT composites. A shear lag model was applied to predict the mechanical property (hardness) of the composite. This work demonstrated the promising potential of SPP in the fabrication of particle/fiber (nanotube) reinforced MMCs.

Wu, Yufeng [Ames Laboratory

2012-11-28T23:59:59.000Z

38

Nanotechnology 10 (1999) 221223. Printed in the UK PII: S0957-4484(99)99981-6 Fabrication of stable metallic  

E-Print Network [OSTI]

motor, or a piezoelectric transducer. A nanowire fabricated by the mechanical method cannot be Author the gap between the STM tip and the metal surface drifts due to thermal expansion, acoustic noise and mechanical vibrations, which is also undesirable for practical applications. This paper describes a simple

Zhang, Yanchao

39

ccsd00001984, Selective production of metallic carbon nanotubes  

E-Print Network [OSTI]

ccsd­00001984, version 1 ­ 18 Oct 2004 Selective production of metallic carbon nanotubes Yasushi- type nanotubes (metallic character) evaluated using the previous Huckel-Poisson method can be applied at the tip of a nanotube in a realistic system. Setting the cross-section of a nanotube and the external #12

40

Growth in metals production for rapid photovoltaics deployment  

E-Print Network [OSTI]

If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. We quantify the effect of PV deployment levels on the scale of annual metals production. If a ...

Kavlak, Goksin

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

Recycling Of Uranium- And Plutonium-Contaminated Metals From Decommissioning Of The Hanau Fuel Fabrication Plant  

SciTech Connect (OSTI)

Decommissioning of a nuclear facility comprises not only actual dismantling but also, above all, management of the resulting residual materials and waste. Siemens Decommissioning Projects (DP) in Hanau has been involved in this task since 1995 when the decision was taken to decommission and dismantle the Hanau Fuel Fabrication Plant. Due to the decommissioning, large amounts of contaminated steel scrap have to be managed. The contamination of this metal scrap can be found almost exclusively in the form of surface contamination. Various decontamination technologies are involved, as there are blasting and wiping. Often these methods are not sufficient to meet the free release limits. In these cases, SIEMENS has decided to melt the scrap at Siempelkamp's melting plant. The plant is licensed according to the German Radiation Protection Ordinance Section 7 (issue of 20.07.2001). The furnace is a medium frequency induction type with a load capacity of 3.2 t and a throughput of 2 t/h for steel melting. For safety reasons, the furnace is widely operated by remote handling. A highly efficient filter system of cyclone, bag filter and HEPA-filter in two lines retains the dust and aerosol activity from the off-gas system. The slag is solidified at the surface of the melt and gripped before pouring the liquid iron into a chill. Since 1989, in total 15,000 t have been molten in the plant, 2,000 t of them having been contaminated steel scrap from the decommissioning of fuel fabrication plants. Decontamination factors could be achieved between 80 and 100 by the high affinity of the uranium to the slag former. The activity is transferred to the slag up to nearly 100 %. Samples taken from metal, slag and dust are analyzed by gamma measurements of the 186 keV line of U235 and the 1001 keV line of Pa234m for U238. All produced ingots showed a remaining activity less than 1 Bq/g and could be released for industrial reuse.

Kluth, T.; Quade, U.; Lederbrink, F. W.

2003-02-26T23:59:59.000Z

42

Electrical characteristics and thermal stability of HfO{sub 2} metal-oxide-semiconductor capacitors fabricated on clean reconstructed GaSb surfaces  

SciTech Connect (OSTI)

HfO{sub 2}/GaSb interfaces fabricated by high-vacuum HfO{sub 2} deposition on clean reconstructed GaSb surfaces were examined to explore a thermally stable GaSb metal-oxide-semiconductor structure with low interface-state density (D{sub it}). Interface Sb-O bonds were electrically and thermally unstable, and post-metallization annealing at temperatures higher than 200?C was required to stabilize the HfO{sub 2}/GaSb interfaces. However, the annealing led to large D{sub it} in the upper-half band gap. We propose that the decomposition products that are associated with elemental Sb atoms act as interface states, since a clear correlation between the D{sub it} and the Sb coverage on the initial GaSb surfaces was observed.

Miyata, Noriyuki, E-mail: nori.miyata@aist.go.jp; Mori, Takahiro; Yasuda, Tetsuji [National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba, Ibaraki 305-8568 (Japan); Ohtake, Akihiro [National Institute for Materials Science (NIMS), Tsukuba, Ibaraki 305-0044 (Japan); Ichikawa, Masakazu [The University of Tokyo, Tokyo 113-8656 (Japan)

2014-06-09T23:59:59.000Z

43

Metal finishing and vacuum processes groups, Materials Fabrication Division progress report, March-May 1984  

SciTech Connect (OSTI)

Progress is reported in fabrication and coating activities being conducted for the weapons program, nuclear test program, nuclear design program, magnetic fusion program, and miscellaneous applications. (DLC)

Dini, J.W.; Romo, J.G.; Jones, L.M.

1984-07-11T23:59:59.000Z

44

Process for continuous production of metallic uranium and uranium alloys  

DOE Patents [OSTI]

A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO{sub 3}), or any other substantially stable uranium oxide, to form the uranium dioxide (UO{sub 2}). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl{sub 4}), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation. 4 figs.

Hayden, H.W. Jr.; Horton, J.A.; Elliott, G.R.B.

1995-06-06T23:59:59.000Z

45

Process for continuous production of metallic uranium and uranium alloys  

DOE Patents [OSTI]

A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO.sub.3), or any other substantially stable uranium oxide, to form the uranium dioxide (UO.sub.2). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl.sub.4), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation.

Hayden, Jr., Howard W. (Oakridge, TN); Horton, James A. (Livermore, CA); Elliott, Guy R. B. (Los Alamos, NM)

1995-01-01T23:59:59.000Z

46

Solar-blind deep-UV band-pass filter (250 -350 nm) consisting of a metal nano-grid fabricated  

E-Print Network [OSTI]

Solar-blind deep-UV band-pass filter (250 - 350 nm) consisting of a metal nano-grid fabricated, fabricated and demonstrated a solar-blind deep-UV pass filter, that has a measured optical performance, the filter offers simple yet effective and low cost solar-blind deep-UV detection at either a single device

47

Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics  

SciTech Connect (OSTI)

Abstract An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

Douglas W. Marshall

2014-10-01T23:59:59.000Z

48

Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D  

SciTech Connect (OSTI)

V-4Cr-4-Ti alloy has been recently selected for use in the manufacture of a portion of the DIII-D Radiative Divertor modification, as part of an overall DIII-D vanadium alloy deployment effort developed by General Atomics (GA) in conjunction with the Argonne and Oak Ridge National Laboratories (ANL or ORNL). The goal of this work is to produce a production-scale heat of the alloy and fabricate it into product forms for the manufacture of a portion of the Radiative Divertor (RD) for the DIII-D tokamak, to develop the fabrications technology for manufacture of the vanadium alloy radiative Divertor components, and to determine the effects of typical tokamak environments in the behavior of the vanadium alloy. The production of a {approx}1300-kg heat of V-4Cr-4Ti alloy is currently in progress at Teledyne Wah Chang of Albany, oregon (TWCA) to provide sufficient material for applicable product forms. Two unalloyed vanadium ingots for the alloy have already been produced by electron beam melting of raw processes vanadium. Chemical compositions of one ingot and a portion of the second were acceptable, and Charpy V-Notch (CVN) impact test performed on processed ingot samples indicated ductile behavior. Material from these ingots are currently being blended with chromium and titanium additions, and will be vacuum-arc remelted into a V-4Cr-4Ti alloy ingot and converted into product forms suitable for components of the DIII-D RD structure. Several joining methods selected for specific applications in fabrication of the RD components are being investigated, and preliminary trials have been successful in the joining of V-alloy to itself by both resistance and inertial welding processes and to Inconel 625 by inertial welding.

Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

1996-04-01T23:59:59.000Z

49

Attribute process methodology : feasibility assessment of Digital Fabrication Production Systems for planar part assemblies using network analysis and System Dynamics  

E-Print Network [OSTI]

A Digital Fabrication Production System (DFPS) is a concept describing a set of processes, tools, and resources that will be able to custom produce an artifact according to a design, fast, cheap, and easy, independently ...

Papanikolaou, Dimitrios, M.S. Massachusetts Institute of Technology

2008-01-01T23:59:59.000Z

50

Production of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide  

E-Print Network [OSTI]

on the moon and on Mars for the generation of oxygen along with the production of structural metalsProduction of Oxygen Gas and Liquid Metal by Electrochemical Decomposition of Molten Iron Oxide) is the electrolytic decomposition of a metal oxide, most preferably into liquid metal and oxygen gas. The successful

Sadoway, Donald Robert

51

Thin-film solar cell fabricated on a flexible metallic substrate  

DOE Patents [OSTI]

A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).

Tuttle, John R.; Noufi, Rommel; Hasoon, Falah S.

2006-05-30T23:59:59.000Z

52

Thin-Film Solar Cell Fabricated on a Flexible Metallic Substrate  

DOE Patents [OSTI]

A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).

Tuttle, J. R.; Noufi, R.; Hasoon, F. S.

2006-05-30T23:59:59.000Z

53

Fabrication and characterization of combined metallic nanogratings and ITO electrodes for organic photovoltaic cells  

E-Print Network [OSTI]

photovoltaic cells D.A. Gollmer a,,1 , F. Walter a,1 , C. Lorch a , J. Novák a,b , R. Banerjee a , J. Dieterle to conventional silicon based photovoltaic cells, due to potentially lower material costs and energy consumption during the fabrication process. However, the energy conversion efficiency of organic photovoltaic cells

Schreiber, Frank

54

Modeling of pattern dependencies in the fabrication of multilevel copper metallization  

E-Print Network [OSTI]

Multilevel copper metallization for Ultra-Large-Scale-Integrated (ULSI) circuits is a critical technology needed to meet performance requirements for advanced interconnect technologies with sub-micron dimensions. It is ...

Cai, Hong, Ph. D. Massachusetts Institute of Technology

2007-01-01T23:59:59.000Z

55

A hot isostatic pressing fabrication technique for particulate-reinforced metal matrix composites  

E-Print Network [OSTI]

Recent years have seen the development of a wide range of metal matrix composites (MMCs). Until recently, the primary support for these composites had come from the aerospace and defense industry. Now as current materials reach their performance...

McRea, Shana Aline

1994-01-01T23:59:59.000Z

56

Electrospun carbon nanofiber electrodes decorated with palladium metal nanoparticles : fabrication and characterization  

E-Print Network [OSTI]

A new method was investigated to produce a novel oxygen reduction electrode comprised of carbon nanofibers for use in polymer electrolyte membrane (PEM) fuel cells and metal-air batteries. The process involved electrospinning ...

Kurpiewski, John Paul

2005-01-01T23:59:59.000Z

57

Friction welded nonconsumable electrode assembly and use thereof for electrolytic production of metals and silicon  

DOE Patents [OSTI]

A nonconsumable electrode assembly suitable for use in the production of metal by electrolytic reduction of a metal compound dissolved in a molten salt, the assembly comprising a metal conductor and a ceramic electrode body connected by a friction weld between a portion of the body having a level of free metal or metal alloy sufficient to effect such a friction weld and a portion of the metal conductor.

Byrne, Stephen C. (Monroeville, PA); Ray, Siba P. (Pittsburgh, PA); Rapp, Robert A. (Columbus, OH)

1984-01-01T23:59:59.000Z

58

Method for fabricating a seal between a ceramic and a metal alloy  

DOE Patents [OSTI]

A method of fabricating a seal between a ceramic and an alloy comprising the steps of prefiring the alloy in an atmosphere with a very low partial pressure of oxygen, firing the assembled alloy and ceramic in air, and gradually cooling the fired assembly to avoid the formation of thermal stress in the ceramic. The method forms a bond between the alloy and the ceramic capable of withstanding the environment of a pressurized water reactor and suitable for use in an electrical conductivity sensitive liquid level transducer.

Kelsey, Jr., Paul V. (Idaho Falls, ID); Siegel, William T. (Rigby, ID)

1983-01-01T23:59:59.000Z

59

Method for fabricating a seal between a ceramic and a metal alloy  

DOE Patents [OSTI]

A method of fabricating a seal between a ceramic and an alloy comprising the steps of prefiring the alloy in an atmosphere with a very low partial pressure of oxygen, firing the assembled alloy and ceramic in air, and gradually cooling the fired assembly to avoid the formation of thermal stress in the ceramic. The method forms a bond between the alloy and the ceramic capable of withstanding the environment of a pressurized water reactor and suitable for use in an electrical conductivity sensitive liquid level transducer.

Kelsey, P.V. Jr.; Siegel, W.T.

1983-08-16T23:59:59.000Z

60

ThreeDimensional Metallic Microstructures Fabricated by Soft Lithography and Microelectrodeposition  

E-Print Network [OSTI]

will require new approaches not drawn from existing tech nologies. Electroforming (electrodeposition structures by repairing any straininduced defects with electrodeposition of ad ditional metal over bubblememorydevices, 11 thin film chip carriers, 2 and components for MEMS (nickel turbine rotor, 5 magnetic

Whitesides, Sue

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

Three-Dimensional Metallic Microstructures Fabricated by Soft Lithography and Microelectrodeposition  

E-Print Network [OSTI]

existing tech- nologies. Electroforming (electrodeposition and electromachin- ing) is a technique with electrodeposition of ad- ditional metal over the damaged areas. Most techniques that are used in conjunction (nickel turbine rotor,5 magnetic microactuator,12 microgears, microvalves and pumps,13 capacitive

Prentiss, Mara

62

DOI: 10.1002/adma.200601787 Microsolidics: Fabrication of Three-Dimensional Metallic  

E-Print Network [OSTI]

.[18] The technique has also been used to form 3D connec- tions (e.g., bridging opposite sides approaches to bridge electrical "islands" of metal by heating solid rods of solder "on chip"--the solder oxide semiconductor field-effect transistors,[26] and flexible goldpolymer nano- composites as passive

Prentiss, Mara

63

Controls of coal fabric on coalbed gas production and compositional shift in both field production and canister desorption tests  

SciTech Connect (OSTI)

The production rates of coalbed gas wells commonly vary significantly, even in the same field with similar reservoir permeability and gas content. The compositional variation in produced gas is also not everywhere predictable, although in most fields produced gas becomes progressively enriched in CO, through the production life of a reservoir, such as parts of the San Juan basin. In contrast, it is generally observed that the ratio of CO{sub 2}:CH{sub 4} declines with time during field and laboratory desorption testing of coal cores. In this study, we investigate numerically the importance of coal fabric, namely cleat spacing and aperture width, on the performance of coalbed gas wells and gas compositional shifts during production. Because of the cubic relationship between fracture permeability and fracture aperture width (and thus fracture porosity) for a given cleat permeability, the production profile of coal seams varies depending on whether the permeability is distributed among closely spaced fractures (cleat) with narrower apertures or more widely spaced fractures (cleat) with wider apertures. There is a lower fracture porosity for coal with widely spaced fractures than for coal with closely spaced fractures. Therefore, the relative permeability to gas increases more rapidly for coals with more widely spaced cleats as less dewatering from fractures is required, assuming that the fractures are initially water saturated. The enrichment of CO{sub 2} in the production gas with time occurs because of the stronger adsorption of coals for CO{sub 2} than CH{sub 4}. However, during desorption of coal cores, CO{sub 2} desorbs more rapidly than methane because desorption rate is governed more by diffusion than by sorption affinity, and CO{sub 2} has much higher effective diffusivity in microporous coals than CH{sub 4}.

Cui, X.J.; Bustin, R.M. [University of British Columbia, Vancouver, BC (Canada)

2006-03-15T23:59:59.000Z

64

Method of fabricating metal- and ceramic- matrix composites and functionalized textiles  

SciTech Connect (OSTI)

A method of manufacturing an article comprises providing a first sheet, wetting the first sheet with a liquid precursor to provide a first wet sheet, and irradiating the first wet sheet in a pattern corresponding to a first cross section of the article such that the liquid precursor is at least partially converted to a solid in the first cross section. A second sheet is disposed adjacent to the first sheet. The method further comprises wetting the second sheet with the liquid precursor to provide a second wet sheet, and irradiating the second wet sheet in a pattern corresponding to a second cross section of the article such that the liquid precursor is at least partially converted to a solid in the second cross section. In particular the liquid precursor may be converted to a metal, ceramic, semiconductor, semimetal, or a combination of these materials.

Maxwell, James L. (Jemez Springs, NM); Chavez, Craig A. (Los Alamos, NM); Black, Marcie R. (Lincoln, MA)

2012-04-17T23:59:59.000Z

65

Amorphous semiconducting and conducting transparent metal oxide thin films and production thereof  

DOE Patents [OSTI]

Metal oxide thin films and production thereof are disclosed. An exemplary method of producing a metal oxide thin film may comprise introducing at least two metallic elements and oxygen into a process chamber to form a metal oxide. The method may also comprise depositing the metal oxide on a substrate in the process chamber. The method may also comprise simultaneously controlling a ratio of the at least two metallic elements and a stoichiometry of the oxygen during deposition. Exemplary amorphous metal oxide thin films produced according to the methods herein may exhibit highly transparent properties, highly conductive properties, and/or other opto-electronic properties.

Perkins, John (Boulder, CO); Van Hest, Marinus Franciscus Antonius Maria (Lakewood, CO); Ginley, David (Evergreen, CO); Taylor, Matthew (Golden, CO); Neuman, George A. (Holland, MI); Luten, Henry A. (Holland, MI); Forgette, Jeffrey A. (Hudsonville, MI); Anderson, John S. (Holland, MI)

2010-07-13T23:59:59.000Z

66

Electrolytic production of metals using a resistant anode  

DOE Patents [OSTI]

An electrolytic process comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO.sub.2 and/or Cu.sub.2 O.

Tarcy, Gary P. (Plum Borough, PA); Gavasto, Thomas M. (New Kensington, PA); Ray, Siba P. (Plum Borough, PA)

1986-01-01T23:59:59.000Z

67

Electrolytic production of metals using a resistant anode  

DOE Patents [OSTI]

An electrolytic process is described comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO[sub 2] and/or Cu[sub 2]O. 2 figs.

Tarcy, G.P.; Gavasto, T.M.; Ray, S.P.

1986-11-04T23:59:59.000Z

68

LIFE CYCLE INVENTORY ANALYSIS IN THE PRODUCTION OF METALS USED IN PHOTOVOLTAICS.  

SciTech Connect (OSTI)

Material flows and emissions in all the stages of production of zinc, copper, aluminum, cadmium, indium, germanium, gallium, selenium, tellurium, and molybdenum were investigated. These metals are used selectively in the manufacture of solar cells, and emission and energy factors in their production are used in the Life Cycle Analysis (LCA) of photovoltaics. Significant changes have occurred in the production and associated emissions for these metals over the last 10 years, which are not described in the LCA databases. Furthermore, emission and energy factors for several of the by-products of the base metal production were lacking. This report aims in updating the life-cycle inventories associated with the production of the base metals (Zn, Cu, Al, Mo) and in defining the emission and energy allocations for the minor metals (Cd, In, Ge, Se, Te and Ga) used in photovoltaics.

FTHENAKIS,V.M.; KIM, H.C.; WANG, W.

2007-03-30T23:59:59.000Z

69

Apparatus and method for making metal chloride salt product  

DOE Patents [OSTI]

A method of producing metal chlorides is disclosed in which chlorine gas is introduced into liquid Cd. CdCl.sub.2 salt is floating on the liquid Cd and as more liquid CdCl.sub.2 is formed it separates from the liquid Cd metal and dissolves in the salt. The salt with the CdCl.sub.2 dissolved therein contacts a metal which reacts with CdCl.sub.2 to form a metal chloride, forming a mixture of metal chloride and CdCl.sub.2. After separation of bulk Cd from the salt, by gravitational means, the metal chloride is obtained by distillation which removes CdCl.sub.2 and any Cd dissolved in the metal chloride.

Miller, William E. (Naperville, IL); Tomczuk, Zygmunt (Homer Glen, IL); Richmann, Michael K. (Carlsbad, NM)

2007-05-15T23:59:59.000Z

70

Method and apparatus for the production of metal oxide powder  

DOE Patents [OSTI]

The present invention provides a method for preparing metal oxide powder. A first solution, which is substantially organic, is prepared. A second solution, which is an aqueous solution substantially immiscible in the first solution, is prepared and delivered as drops to the first solution. The drops of the second solution are atomized by a pulsed electric field forming micro-drops of the second solution. Reagents in the first solution diffuse into and react with reactants in the micro-drops of the second solution forming metal hydroxide or oxalate particles. The metal hydroxide or metal oxalate particles are then recovered and dried to produce the metal oxide powder. An apparatus for preparing a metal oxide powder is also disclosed.

Harris, Michael T. (Knoxville, TN); Scott, Timothy C. (Knoxville, TN); Byers, Charles H. (Oak Ridge, TN)

1993-01-01T23:59:59.000Z

71

Method and apparatus for the production of metal oxide powder  

DOE Patents [OSTI]

The present invention provides a method for preparing metal oxide powder. A first solution, which is substantially organic, is prepared. A second solution, which is an aqueous solution substantially immiscible in the first solution, is prepared and delivered as drops to the first solution. The drops of the second solution are atomized by a pulsed electric field forming micro-drops of the second solution. Reagents in the first solution diffuse into and react with reactants in the micro-drops of the second solution forming metal hydroxide or oxalate particles. The metal hydroxide or metal oxalate particles are then recovered and dried to produce the metal oxide powder. An apparatus for preparing a metal oxide powder is also disclosed.

Harris, Michael T. (Knoxville, TN); Scott, Timothy C. (Knoxville, TN); Byers, Charles H. (Oak Ridge, TN)

1992-01-01T23:59:59.000Z

72

Method and apparatus for the production of metal oxide powder  

DOE Patents [OSTI]

The present invention provides a method for preparing metal oxide powder. A first solution, which is substantially organic, is prepared. A second solution, which is an aqueous solution substantially immiscible in the first solution, is prepared and delivered as drops to the first solution. The drops of the second solution are atomized by a pulsed electric field forming micro-drops of the second solution. Reagents in the first solution diffuse into and react with reactants in the micro-drops of the second solution forming metal hydroxide or oxalate particles. The metal hydroxide or metal oxalate particles are then recovered and dried to produce the metal oxide powder. An apparatus for preparing a metal oxide powder is also disclosed. 2 figs.

Harris, M.T.; Scott, T.C.; Byers, C.H.

1992-06-16T23:59:59.000Z

73

Interactive influences of bioactive trace metals on biological production in oceanic waters  

SciTech Connect (OSTI)

The authors present an overview of the oceanic chemistries of the bioactive trace metals, Mn, Fe, Co, Ni, Cu, and Zn; the authors combine field data with results from laboratory phytoplankton culture-trace metal studies and speculate on the potential influences of these trace metals on oceanic plankton production and species composition. Most field studies have focused on the effects of single metals. However, they propose that synergistic and antagonistic interactions between multiple trace metals could be very important in the oceans. Trace metal antagonisms that may prove particularly important are those between Cu and the potential biolimiting metals Fe, Mn, and Zn. These antagonistic interactions could have the greatest influence on biological productivity in areas of the open ocean isolated from terrestrial inputs, such as the remote high nutrient regions of the Pacific and Antarctic Oceans. The emerging picture of trace metal-biota interactions in these oceanic areas is one in which biology strongly influences distribution and chemical speciation of all these bioactive trace metals. It also seems likely that many of these bioactive trace metals and their speciation may influence levels of primary productivity, species composition, and trophic structure. Future investigations should give more complete consideration to the interactive effects of biologically important trace metals.

Bruland, K.W.; Donat, J.R.; Hutchins, D.A. (Univ. of California, Santa Cruz (United States))

1991-12-01T23:59:59.000Z

74

Strengthening porous metal skeletons by metal deposition from a nanoparticle dispersion  

E-Print Network [OSTI]

The accuracy of solid freeform fabrication processes such as three-dimensional printing (3DP) and selective laser sintering (SLS) must be improved for them to achieve wide application in direct production of metal parts. ...

Crane, Nathan B., 1974-

2005-01-01T23:59:59.000Z

75

Impact of Fission Products Impurity on the Plutonium Content of Metal- and Oxide- Fuels in Sodium Cooled Fast Reactors  

SciTech Connect (OSTI)

This short report presents the neutronic analysis to evaluate the impact of fission product impurity on the Pu content of Sodium-cooled Fast Reactor (SFR) metal- and oxide- fuel fabrication. The similar work has been previously done for PWR MOX fuel [1]. The analysis will be performed based on the assumption that the separation of the fission products (FP) during the reprocessing of UOX spent nuclear fuel assemblies is not perfect and that, consequently, a certain amount of FP goes into the Pu stream used to fabricate SFR fuels. Only non-gaseous FPs have been considered (see the list of 176 isotopes considered in the calculations in Appendix 1 of Reference 1). Throughout of this report, we define the mixture of Pu and FPs as PuFP. The main objective of this analysis is to quantify the increase of the Pu content of SFR fuels necessary to maintain the same average burnup at discharge independently of the amount of FP in the Pu stream, i.e. independently of the PuFP composition. The FP losses are considered element-independent, i.e., for example, 1% of FP losses mean that 1% of all non-gaseous FP leak into the Pu stream.

Hikaru Hiruta; Gilles Youinou

2013-09-01T23:59:59.000Z

76

Method of making metal-doped organic foam products  

DOE Patents [OSTI]

Organic foams having a low density and very small cell size and method for roducing same in either a metal-loaded or unloaded (nonmetal loaded) form are described. Metal-doped foams are produced by soaking a polymer gel in an aqueous solution of desired metal salt, soaking the gel successively in a solvent series of decreasing polarity to remove water from the gel and replace it with a solvent of lower polarity with each successive solvent in the series being miscible with the solvents on each side and being saturated with the desired metal salt, and removing the last of the solvents from the gel to produce the desired metal-doped foam having desired density cell size, and metal loading. The unloaded or metal-doped foams can be utilized in a variety of applications requiring low density, small cell size foam. For example, rubidium-doped foam made in accordance with the invention has utility in special applications, such as in x-ray lasers.

Rinde, James A. (Livermore, CA)

1981-01-01T23:59:59.000Z

77

Massive zero-metal stars: Energy production and mixing  

E-Print Network [OSTI]

Time-dependent nuclear network calculations at constant temperature show that for zero-metal stars >= 20 Msun (i) beta-decay reactions and (ii) the 13N(p,gamma)14O reaction must be included. It is also shown that the nuclear timescale in these zero-metal stars is shorter than the mixing timescale and therefore the assumption of instantaneous mixing across convective regions is not fulfilled. We conclude that proper modeling of these processes may alter the evolution of massive zero-metal stars.

C. W. Straka; W. M. Tscharnuter

2001-03-21T23:59:59.000Z

78

New Metallization Technique Suitable for 6-MW Pilot Production...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Categorical Exclusion Determination Mass Production Cost Estimation for Direct H2 PEM Fuel Cell Systems for Automotive Applications: 2008 Update Mass Production Cost Estimation...

79

ccsd-00001984,version1-18Oct2004 Selective production of metallic carbon nanotubes  

E-Print Network [OSTI]

ccsd-00001984,version1-18Oct2004 Selective production of metallic carbon nanotubes Yasushi- type nanotubes (metallic character) evaluated using the previous H¨uckel-Poisson method can be applied at the tip of a nanotube in a realistic system. Setting the cross-section of a nanotube and the external

Paris-Sud XI, Université de

80

Method for fabricating .sup.99 Mo production targets using low enriched uranium, .sup.99 Mo production targets comprising low enriched uranium  

DOE Patents [OSTI]

A radioisotope production target and a method for fabricating a radioisotope production target is provided, wherein the target comprises an inner cylinder, a foil of fissionable material circumferentially contacting the outer surface of the inner cylinder, and an outer hollow cylinder adapted to receive the substantially foil-covered inner cylinder and compress tightly against the foil to provide good mechanical contact therewith. The method for fabricating a primary target for the production of fission products comprises preparing a first substrate to receive a foil of fissionable material so as to allow for later removal of the foil from the first substrate, preparing a second substrate to receive the foil so as to allow for later removal of the foil from the second substrate; attaching the first substrate to the second substrate such that the foil is sandwiched between the first substrate and second substrate to prevent foil exposure to ambient atmosphere, and compressing the exposed surfaces of the first and second substrate to assure snug mechanical contact between the foil, the first substrate and the second substrate.

Wiencek, Thomas C. (Orland Park, IL); Matos, James E. (Oak Park, IL); Hofman, Gerard L. (Downers Grove, IL)

2000-12-12T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


81

Method for fabricating {sup 99}Mo production targets using low enriched uranium, {sup 99}Mo production targets comprising low enriched uranium  

DOE Patents [OSTI]

A radioisotope production target and a method for fabricating a radioisotope production target is provided, wherein the target comprises an inner cylinder, a foil of fissionable material circumferentially contacting the outer surface of the inner cylinder, and an outer hollow cylinder adapted to receive the substantially foil-covered inner cylinder and compress tightly against the foil to provide good mechanical contact therewith. The method for fabricating a primary target for the production of fission products comprises preparing a first substrate to receive a foil of fissionable material so as to allow for later removal of the foil from the first substrate, preparing a second substrate to receive the foil so as to allow for later removal of the foil from the second substrate; attaching the first substrate to the second substrate such that the foil is sandwiched between the first substrate and second substrate to prevent foil exposure to ambient atmosphere, and compressing the exposed surfaces of the first and second substrate to assure snug mechanical contact between the foil, the first substrate and the second substrate. 3 figs.

Wiencek, T.C.; Matos, J.E.; Hofman, G.L.

1997-03-25T23:59:59.000Z

82

Production of crystalline refractory metal oxides containing colloidal metal precipitates and useful as solar-effective absorbers  

DOE Patents [OSTI]

This invention is a new process for producing refractory crystalline oxides having improved or unusual properties. The process comprises the steps of forming a doped-metal crystal of the oxide; exposing the doped crystal in a bomb to a reducing atmosphere at superatmospheric pressure and a temperature effecting precipitation of the dopant metal in the crystal lattice of the oxide but insufficient to effect net diffusion of the metal out of the lattice; and then cooling the crystal. Preferably, the cooling step is effected by quenching. The process forms colloidal precipitates of the metal in the oxide lattice. The process may be used, for example, to produce thermally stable black MgO crystalline bodies containing magnetic colloidal precipitates consisting of about 99% Ni. The Ni-containing bodies are solar-selective absorbers, having a room-temperature absorptivity of about 0.96 over virtually all of the solar-energy spectrum and exhibiting an absorption edge in the region of 2 .mu.m. The process parameters can be varied to control the average size of the precipitates. The process can produce a black MgO crystalline body containing colloidal Ni precipitates, some of which have the face-centered-cubic structure and others of which have the body-centered cubic structure. The products of the process are metal-precipitate-containing refractory crystalline oxides which have improved or unique optical, mechanical, magnetic, and/or electronic properties.

Narayan, Jagdish (Knoxville, TN); Chen, Yok (Oak Ridge, TN)

1983-01-01T23:59:59.000Z

83

Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon  

E-Print Network [OSTI]

regolith at 1600 C was investigated. Oxygen gas at the anode was generated concomitantly with productionDirect Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon A Center, Florida 32899, USA The feasibility of producing oxygen by direct electrolysis of molten lunar

Sadoway, Donald Robert

84

Hydrogen production during processing of radioactive sludge containing noble metals  

SciTech Connect (OSTI)

Hydrogen was produced when radioactive sludge from Savannah River Site radioactive waste containing noble metals was reacted with formic acid. This will occur in a process tank in the Defense Waste Facility at SRS when waste is vitrified. Radioactive sludges from four tanks were tested in a lab-scale apparatus. Maximum hydrogen generation rates varied from 5 {times}10{sup {minus}7} g H{sub 2}/hr/g of sludge from the least reactive sludge (from Waste Tank 51) to 2 {times}10{sup {minus}4} g H{sub 2}/hr/g of sludge from the most reactive sludge (from Waste Tank 11). The time required for the hydrogen generation to reach a maximum varied from 4.1 to 25 hours. In addition to hydrogen, carbon dioxide and nitrous oxide were produced and the pH of the reaction slurry increased. In all cases, the carbon dioxide and nitrous oxide were generated before the hydrogen. The results are in agreement with large-scale studies using simulated sludges.

Ha, B.C.; Ferrara, D.M.; Bibler, N.E.

1992-09-01T23:59:59.000Z

85

Hydrogen production during processing of radioactive sludge containing noble metals  

SciTech Connect (OSTI)

Hydrogen was produced when radioactive sludge from Savannah River Site radioactive waste containing noble metals was reacted with formic acid. This will occur in a process tank in the Defense Waste Facility at SRS when waste is vitrified. Radioactive sludges from four tanks were tested in a lab-scale apparatus. Maximum hydrogen generation rates varied from 5 {times}10{sup {minus}7} g H{sub 2}/hr/g of sludge from the least reactive sludge (from Waste Tank 51) to 2 {times}10{sup {minus}4} g H{sub 2}/hr/g of sludge from the most reactive sludge (from Waste Tank 11). The time required for the hydrogen generation to reach a maximum varied from 4.1 to 25 hours. In addition to hydrogen, carbon dioxide and nitrous oxide were produced and the pH of the reaction slurry increased. In all cases, the carbon dioxide and nitrous oxide were generated before the hydrogen. The results are in agreement with large-scale studies using simulated sludges.

Ha, B.C.; Ferrara, D.M.; Bibler, N.E.

1992-01-01T23:59:59.000Z

86

Industrial recovered-materials-utilization targets for the metals and metal-products industry  

SciTech Connect (OSTI)

The National Energy Conservation Policy Act of 1978 directs DOE to set targets for increased utilization of energy-saving recovered materials for certain industries. These targets are to be established at levels representing the maximum feasible increase in utilization of recovered materials that can be achieved progressively by January 1, 1987 and is consistent with technical and economic factors. A benefit to be derived from the increased use of recoverable materials is in energy savings, as state in the Act. Therefore, emhasis on different industries in the metals sector has been related to their energy consumption. The ferrous industry (iron and steel, ferrour foundries and ferralloys), as defined here, accounts for approximately 3%, and all others for the remaining 3%. Energy consumed in the lead and zinc segments is less than 1% each. Emphasis is placed on the ferrous scrap users, followed by the aluminum and copper industries. A bibliography with 209 citations is included.

None

1980-03-01T23:59:59.000Z

87

Comparison of Nonprecious Metal Cathode Materials for Methane Production by Electromethanogenesis  

E-Print Network [OSTI]

a methanogenic biofilm on the cathode by either direct electron transfer or evolved hydrogen. To optimize methane, Microbial electrolysis cell, Power-to-gas, Microbially influenced corrosion, Carbon black, Graphite, hydro- gen gas production by water electrolysis often requires expensive precious metals to reduce

88

Fabrication of superconducting metal-oxide textiles by heating impregnated polymeric material in a weakly oxidizing atmosphere  

SciTech Connect (OSTI)

A process is described for producing crystalline fibers, textiles or shapes comprised of YBa[sub 2]Cu[sub 3]O[sub 7[minus]x] where x varies from about 0 to about 0.4, said process comprising: (a) impregnating a preformed organic polymeric material with three metal compounds to provide metal elements in said material in substantially the atomic ratio occurring in said YBa[sub 2]Cu[sub 3]O[sub 7[minus]x]; (b) heating said impregnated material in a weakly oxidizing atmosphere containing from about 0.05% to about 2% oxygen by volume to a temperature sufficiently high to at least partially pyrolize and oxidize said organic material and at least partially oxidize said metal compounds substantially without ignition of said organic material and without formation of a molten phase or reaching a decomposition temperature of said YBa[sub 2]Cu[sub 3]O[sub 7[minus]x]; and (c) cooling the resulting material in at least a moderately oxidizing atmosphere to room temperature so as to obtain said fibers, textiles or shapes.

Van den Sype, J.S.

1993-07-13T23:59:59.000Z

89

Method of manufacturing metallic products such as sheet by cold working and flash anealing  

DOE Patents [OSTI]

A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

Hajaligol, Mohammad R. (Midlothian, VA); Sikka, Vinod K. (Oak Ridge, TN)

2001-01-01T23:59:59.000Z

90

Method of manufacturing metallic products such as sheet by cold working and flash annealing  

DOE Patents [OSTI]

A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

Hajaligol, Mohammad R. (Midlothian, VA); Sikka, Vinod K. (Oak Ridge, TN)

2000-01-01T23:59:59.000Z

91

Mass production of multi-wall carbon nanotubes by metal dusting process with high yield  

SciTech Connect (OSTI)

Research highlights: {yields} Synthesis of carbon nanotubes over Fe-Ni nanoparticles supported alloy 304L. {yields} Production of carbon nanotubes with high yield (700-1000%) and low cost catalyst. {yields} Optimum growth condition is CO/H{sub 2} = 1/1, 100 cm{sup 3}/min, at 620 {sup o}C under long term repetitive thermal cycling. {yields} Possibility of the mass production by metal dusting process with low cost. -- Abstract: Carbon nanotube materials were synthesized over Fe-Ni nanoparticles generated during disintegration of the surface of alloy 304L under metal dusting environment. The metal dusting condition was simulated and optimized through exposing stainless steel samples during long term repetitive thermal cycling in CO/H{sub 2} = 1/1, total gas flow rate 100 cm{sup 3}/min, at 620 {sup o}C for 300 h. After reaction, surface morphology of the samples and also carbonaceous deposition which had grown on sample surfaces were examined by stereoscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Results revealed that multi-wall carbon nanotubes could be formed over nanocatalyst generated on the alloy surface by exploiting metal dusting process. By optimization of reaction parameters the yields of carbon nanotube materials obtained were 700-1000%. Also it has been shown herein that the amount of carbon nanotube materials remarkably increases when the reaction time is extended up to 300 h, indicating a possibility of the mass production by this easy method.

Ghorbani, H. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of)] [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of); Rashidi, A.M., E-mail: Rashidiam@ripi.ir [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of); Rastegari, S.; Mirdamadi, S. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of)] [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Narmak, Tehran (Iran, Islamic Republic of); Alaei, M. [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of)] [Nanotechnology Research Center, Research Institute of Petroleum Industry (RIPI), West Blvd. Azadi Sport Complex, P.O. Box 14665-1998, Tehran (Iran, Islamic Republic of)

2011-05-15T23:59:59.000Z

92

A New Process for Hot Metal Production at Low Fuel Rate - Phase 1 Feasibility Study  

SciTech Connect (OSTI)

The project is part of the continuing effort by the North American steel industry to develop a coal-based, cokeless process for hot metal production. The objective of Phase 1 is to determine the feasibility of designing and constructing a pilot scale facility with the capacity of 42,000 mtpy of direct reduced iron (DRI) with 95% metallization. The primary effort is performed by Bricmont, Inc., an international engineering firm, under the supervision of McMaster University. The study focused on the Paired Straight Hearth furnace concept developed previously by McMaster University, The American Iron and Steel Institute and the US Department of Energy.

Dr. Wei-Kao Lu

2006-02-01T23:59:59.000Z

93

Biofuels production from hydrotreating of vegetable oil using supported noble metals, and transition metal carbide and nitride.  

E-Print Network [OSTI]

?? The focus of this research is to prepare non-sulfided hydrotreating catalysts, supported noble metal and transition metal carbide/ nitride, and evaluate their hydrocracking activities (more)

Wang, Huali

2012-01-01T23:59:59.000Z

94

Design, fabrication and testing of a 15-kW gas-fired liquid-metal evaporator  

SciTech Connect (OSTI)

This paper describes the development and testing of a compact heat- pipe heat exchanger that is designed to transfer thermal energy from hot combustion gases to the heater tubes of a 25-kW{sub e} Stirling engine. In this system, sodium evaporates from a surface that is heated by a stream of hot gases and the liquid metal then condenses on the heater tubes of a Stirling engine where energy is transferred to the engine's helium working fluid. Recent tests on a prototype unit illustrated that a compact (8 cm {times} 13 cm {times} 16 cm) sodium evaporator can routinely transfer 15-kW{sub t} of energy at an operating vapor temperature of 760{degrees}C. Four of these prototype units will eventually be used to power a 25-kW{sub e} Stirling engine system. Design details and test results from the prototype unit are presented in this paper.

Adkins, D.R.; Rawlinson, K.S.

1992-01-01T23:59:59.000Z

95

Design, fabrication and testing of a 15-kW gas-fired liquid-metal evaporator  

SciTech Connect (OSTI)

This paper describes the development and testing of a compact heat- pipe heat exchanger that is designed to transfer thermal energy from hot combustion gases to the heater tubes of a 25-kW{sub e} Stirling engine. In this system, sodium evaporates from a surface that is heated by a stream of hot gases and the liquid metal then condenses on the heater tubes of a Stirling engine where energy is transferred to the engine`s helium working fluid. Recent tests on a prototype unit illustrated that a compact (8 cm {times} 13 cm {times} 16 cm) sodium evaporator can routinely transfer 15-kW{sub t} of energy at an operating vapor temperature of 760{degrees}C. Four of these prototype units will eventually be used to power a 25-kW{sub e} Stirling engine system. Design details and test results from the prototype unit are presented in this paper.

Adkins, D.R.; Rawlinson, K.S.

1992-07-01T23:59:59.000Z

96

SIZE DISTRIBUTION AND RATE OF PRODUCTION OF AIRBORNE PARTICULATE MATTER GENERATED DURING METAL CUTTING  

SciTech Connect (OSTI)

During deactivation and decommissioning activities, thermal cutting tools, such as plasma torch, laser, and gasoline torch, are used to cut metals. These activities generate fumes, smoke and particulates. These airborne species of matter, called aerosols, may be inhaled if suitable respiratory protection is not used. Inhalation of the airborne metallic aerosols has been reported to cause ill health effects, such as acute respiratory syndrome and chromosome damage in lymphocytes. In the nuclear industry, metals may be contaminated with radioactive materials. Cutting these metals, as in size reduction of gloveboxes and tanks, produces high concentrations of airborne transuranic particles. Particles of the respirable size range (size < 10 {micro}m) deposit in various compartments of the respiratory tract, the fraction and the site in the respiratory tract depending on the size of the particles. The dose delivered to the respiratory tract depends on the size distribution of the airborne particulates (aerosols) and their concentration and radioactivity/toxicity. The concentration of airborne particulate matter in an environment is dependent upon the rate of their production and the ventilation rate. Thus, measuring aerosol size distribution and generation rate is important for (1) the assessment of inhalation exposures of workers, (2) the selection of respiratory protection equipment, and (3) the design of appropriate filtration systems. Size distribution of the aerosols generated during cutting of different metals by plasma torch was measured. Cutting rates of different metals, rate of generation of respirable mass, as well as the fraction of the released kerf that become respirable were determined. This report presents results of these studies. Measurements of the particles generated during cutting of metal plates with a plasma arc torch revealed the presence of particles with mass median aerodynamic diameters of particles close to 0.2 {micro}m, arising from condensation of vaporized material and subsequent rapid formation of aggregates. Particles of larger size, resulting from ejection of melted material or fragments from the cutting zone, were also observed. This study presents data regarding the metal cutting rate, particle size distribution, and their generation rate, while using different cutting tools and metals. The study shows that respirable particles constitute only a small fraction of the released kerf.

M.A. Ebadian, Ph.D.; S.K. Dua, Ph.D., C.H.P.; Hillol Guha, Ph.D.

2001-01-01T23:59:59.000Z

97

TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS  

SciTech Connect (OSTI)

Metal-laden wastes can be stabilized and solidified using advanced clean coal technology by-products (CCTBs)--fluid bed combustor ash and spray drier solids. These utility-generated treatment chemicals are available for purchase through brokers, and commercial applications of this process are being practiced by treaters of metal-laden hazardous waste. A complex of regulations governs this industry, and sensitivities to this complex has discouraged public documentation of treatment of metal-laden hazardous wastes with CCTBs. This report provides a comprehensive public documentation of laboratory studies that show the efficacy of the stabilization and solidification of metal-laden hazardous wastes--such as lead-contaminated soils and sandblast residues--through treatment with CCTBs. It then describes the extensive efforts that were made to obtain the permits allowing a commercial hazardous waste treater to utilize CCTBs as treatment chemicals and to install the equipment required to do so. It concludes with the effect of this lengthy process on the ability of the treatment company to realize the practical, physical outcome of this effort, leading to premature termination of the project.

James T. Cobb, Jr.

2003-09-12T23:59:59.000Z

98

Metal aminoboranes  

DOE Patents [OSTI]

Metal aminoboranes of the formula M(NH2BH3)n have been synthesized. Metal aminoboranes are hydrogen storage materials. Metal aminoboranes are also precursors for synthesizing other metal aminoboranes. Metal aminoboranes can be dehydrogenated to form hydrogen and a reaction product. The reaction product can react with hydrogen to form a hydrogen storage material. Metal aminoboranes can be included in a kit.

Burrell, Anthony K.; Davis, Benjamin J.; Thorn, David L.; Gordon, John C.; Baker, R. Thomas; Semelsberger, Troy Allen; Tumas, William; Diyabalanage, Himashinie Vichalya; Shrestha, Roshan P.

2010-05-11T23:59:59.000Z

99

TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS  

SciTech Connect (OSTI)

This sixteenth quarterly report describes work done during the sixteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, giving a presentation, and making and responding to several outside contacts.

James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

1999-06-01T23:59:59.000Z

100

TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS  

SciTech Connect (OSTI)

This fifteenth quarterly report describes work done during the fifteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing and giving presentations, and making and responding to several outside contacts.

James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

1999-05-11T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


101

TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS  

SciTech Connect (OSTI)

This seventeenth quarterly report describes work done during the seventeenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, giving a presentation, submitting a manuscript and making and responding to one outside contact.

James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

1999-01-01T23:59:59.000Z

102

TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS  

SciTech Connect (OSTI)

This fourteenth quarterly report describes work done during the fourteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing presentations, and making and responding to two outside contacts.

James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

1999-05-10T23:59:59.000Z

103

Trends in Selective Hydrogen Peroxide Production on Transition Metal Surfaces from First Principles  

SciTech Connect (OSTI)

We present a comprehensive, Density Functional Theory-based analysis of the direct synthesis of hydrogen peroxide, H2O2, on twelve transition metal surfaces. We determine the full thermodynamics and selected kinetics of the reaction network on these metals, and we analyze these energetics with simple, microkinetically motivated rate theories to assess the activity and selectivity of hydrogen peroxide production on the surfaces of interest. By further exploiting Brnsted-Evans-Polanyi relationships and scaling relationships between the binding energies of different adsorbates, we express the results in the form of a two dimensional contour volcano plot, with the activity and selectivity being determined as functions of two independent descriptors, the atomic hydrogen and oxygen adsorption free energies. We identify both a region of maximum predicted catalytic activity, which is near Pt and Pd in descriptor space, and a region of selective hydrogen peroxide production, which includes Au. The optimal catalysts represent a compromise between activity and selectivity and are predicted to fall approximately between Au and Pd in descriptor space, providing a compact explanation for the experimentally known performance of Au-Pd alloys for hydrogen peroxide synthesis, and suggesting a target for future computational screening efforts to identify improved direct hydrogen peroxide synthesis catalysts. Related methods of combining activity and selectivity analysis into a single volcano plot may be applicable to, and useful for, other aqueous phase heterogeneous catalytic reactions where selectivity is a key catalytic criterion.

Rankin, Rees B.; Greeley, Jeffrey P.

2012-10-19T23:59:59.000Z

104

The chemistry of transition metal complexes related to solar energy storage : H? production and small molecule (CO? and HX; X = Cl, Br) chemistry.  

E-Print Network [OSTI]

The studies in this thesis have focused on the chemistry of transition metal complexes related to solar energy storage: electrochemical H? production, HX splitting and CO? activation mediated by transition metal complexes. ...

Lee, Changhoon, Ph. D. Massachusetts Institute of Technology

2011-01-01T23:59:59.000Z

105

Advanced Safeguards Approaches for New TRU Fuel Fabrication Facilities  

SciTech Connect (OSTI)

This second report in a series of three reviews possible safeguards approaches for the new transuranic (TRU) fuel fabrication processes to be deployed at AFCF specifically, the ceramic TRU (MOX) fuel fabrication line and the metallic (pyroprocessing) line. The most common TRU fuel has been fuel composed of mixed plutonium and uranium dioxide, referred to as MOX. However, under the Advanced Fuel Cycle projects custom-made fuels with higher contents of neptunium, americium, and curium may also be produced to evaluate if these minor actinides can be effectively burned and transmuted through irradiation in the ABR. A third and final report in this series will evaluate and review the advanced safeguards approach options for the ABR. In reviewing and developing the advanced safeguards approach for the new TRU fuel fabrication processes envisioned for AFCF, the existing international (IAEA) safeguards approach at the Plutonium Fuel Production Facility (PFPF) and the conceptual approach planned for the new J-MOX facility in Japan have been considered as a starting point of reference. The pyro-metallurgical reprocessing and fuel fabrication process at EBR-II near Idaho Falls also provided insight for safeguarding the additional metallic pyroprocessing fuel fabrication line planned for AFCF.

Durst, Philip C.; Ehinger, Michael H.; Boyer, Brian; Therios, Ike; Bean, Robert; Dougan, A.; Tolk, K.

2007-12-15T23:59:59.000Z

106

Solidification/stabilization of toxic metal wastes using coke and coal combustion by-products  

SciTech Connect (OSTI)

A study has been conducted to evaluate the potential of a special rubber waste, NISCO Cyclone Ash (NCA), which contains substantial calcium oxide and calcium sulfites/sulfates for solidification/stabilization (S/S) of toxic metal wastes. The mineralogical compositions of the NCA and a class ``C`` fly ash have been characterized by X-ray diffraction (XRD). Hydrated mixtures of these wastes have been examined by XRD and found to form ettringite. Low concentrations of As (15 {micro}g ml{sup {minus}1}), Ba (500 {micro}g ml{sup {minus}1}), Pb (15 {micro}g ml{sup {minus}1}), and Zn (1,000 {micro}g ml{sup {minus}1}) were added to these hydrated mixtures and found to be successfully immobilized and solidified, as determined by the Toxicity Characteristic Leaching Procedure (TCLP). In addition, the mineralogy, chemistry and leaching characteristics of these combined waste products and their interactions with toxic metals are discussed.

Vempati, R.K.; Mollah, M.Y.A.; Chinthala, A.K.; Cocke, D.L. [Lamar Univ., Beaumont, TX (United States)] [Lamar Univ., Beaumont, TX (United States); Beeghly, J.H. [Dravo Lime, Pittsburgh, PA (United States)] [Dravo Lime, Pittsburgh, PA (United States)

1995-12-31T23:59:59.000Z

107

Production of glass or glass-ceramic to metal seals with the application of pressure  

DOE Patents [OSTI]

In a process for preparing a glass or glass-ceramic to metal seal comprising contacting the glass with the metal and heat-treating the glass and metal under conditions whereby the glass to metal seal is effected and, optionally, the glass is converted to a glass-ceramic, an improvement comprises carrying out the heat-treating step using hot isostatic pressing.

Kelly, Michael D. (West Alexandria, OH); Kramer, Daniel P. (Dayton, OH)

1987-11-10T23:59:59.000Z

108

Production of glass or glass-ceramic to metal seals with the application of pressure  

DOE Patents [OSTI]

In a process for preparing a glass or glass-ceramic to metal seal comprising contacting the glass with the metal and heat-treating the glass and metal under conditions whereby the glass to metal seal is effected and, optionally, the glass is converted to a glass-ceramic, an improvement comprises carrying out the heat-treating step using hot isostatic pressing.

Kelly, M.D.; Kramer, D.P.

1985-01-04T23:59:59.000Z

109

A survey of foundries that cast red brass products to ascertain an effective pouring rate of molten metal  

E-Print Network [OSTI]

A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFPECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Submitted to the Graduate College of Texas A&M University in partial fulfillment of the requirement... for the degree of MASTER OF SCIENCE May 1974 Major Subject: Industrial Technology A SURVEY OF FOUNDRIES THAT CAST RED BRASS PRODUCTS TO ASCERTAIN AN EFFECTIVE POURING RATE OF MOLTEN METAL A Thesis by RONALD KEE TOM Approved as to style and content by...

Tom, Ronald Kee

1974-01-01T23:59:59.000Z

110

Structure and yarn sensor for fabric  

DOE Patents [OSTI]

A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric.

Mee, David K. (Knoxville, TN); Allgood, Glenn O. (Powell, TN); Mooney, Larry R. (Knoxville, TN); Duncan, Michael G. (Clinton, TN); Turner, John C. (Clinton, TN); Treece, Dale A. (Knoxville, TN)

1998-01-01T23:59:59.000Z

111

Fabrication Flaw Density and Distribution in Piping Weldments  

SciTech Connect (OSTI)

The U.S. Nuclear Regulatory Commission supported the Pacific Northwest National Laboratory (PNNL) to develop empirical data on the density and distribution of fabrication flaws in nuclear reactor components. These data are needed to support probabilistic fracture mechanics calculations and studies on component structural integrity. PNNL performed nondestructive examination inspections and destructive testing on archived piping welds to determine the fabrication flaw size and distribution characteristics of the flaws in nuclear power plant piping weldments. Eight different processes and product forms in piping weldments were studied including wrought stainless steel and dissimilar metal weldments. Parametric analysis using an exponential fit was performed on the data. Results were created as a function of the through-wall size of the fabrication flaws as well as the length distribution. The results are compared and contrasted with those developed for reactor pressure vessel processes and product forms. The most significant findings were that the density of fabrication flaws versus through-wall size was higher in piping weldments than that for the reactor pressure vessel weldments, and the density of fabrication flaws versus through-wall size in both reactor pressure vessel weld repairs and piping weldments were greater than the density in the original weldments. Curves showing these distributions are presented.

Doctor, Steven R.

2009-09-01T23:59:59.000Z

112

Microbiological aspects of methane production during pig manure storage DABERT Patrick, VEDRENNE Fabien, BRARD Camille and BELINE Fabrice  

E-Print Network [OSTI]

to analyse the microbiological aspects of manure anaerobic digestion. In this work the bacterial and archaeal of methanogenic anaerobic digester sludge. Storage of the slurries was simulated in 250-1000 mL glass bottles during 120-150 days at 30°C. During the simulated storage, biogas production was monitored by pressure

Paris-Sud XI, Université de

113

Final LDRD report : metal oxide films, nanostructures, and heterostructures for solar hydrogen production.  

SciTech Connect (OSTI)

The distinction between electricity and fuel use in analyses of global power consumption statistics highlights the critical importance of establishing efficient synthesis techniques for solar fuels-those chemicals whose bond energies are obtained through conversion processes driven by solar energy. Photoelectrochemical (PEC) processes show potential for the production of solar fuels because of their demonstrated versatility in facilitating optoelectronic and chemical conversion processes. Tandem PEC-photovoltaic modular configurations for the generation of hydrogen from water and sunlight (solar water splitting) provide an opportunity to develop a low-cost and efficient energy conversion scheme. The critical component in devices of this type is the PEC photoelectrode, which must be optically absorptive, chemically stable, and possess the required electronic band alignment with the electrochemical scale for its charge carriers to have sufficient potential to drive the hydrogen and oxygen evolution reactions. After many decades of investigation, the primary technological obstacle remains the development of photoelectrode structures capable of efficient conversion of light with visible frequencies, which is abundant in the solar spectrum. Metal oxides represent one of the few material classes that can be made photoactive and remain stable to perform the required functions.

Kronawitter, Coleman X. [Lawrence Berkeley National Laboratory, Berkeley, CA; Antoun, Bonnie R.; Mao, Samuel S. [Lawrence Berkeley National Laboratory, Berkeley, CA

2012-01-01T23:59:59.000Z

114

Fabrication technology for ODS Alloy MA957  

SciTech Connect (OSTI)

A successful fabrication schedule has been developed at Carpenter Technology Corporation for the production of MA957 fuel and blanket cladding. Difficulties with gun drilling, plug drawing and recrystallization were overcome to produce a pilot lot of tubing. This report documents the fabrication efforts of two qualified vendors and the support studies performed at WHC to develop the fabrication-schedule.

ML Hamilton; DS Gelles; RJ Lobsinger; MM Paxton; WF Brown

2000-03-16T23:59:59.000Z

115

Method of producing metallized chloroplasts and use thereof in the photochemical production of hydrogen and oxygen  

DOE Patents [OSTI]

The invention is primarily a metallized chloroplast composition for use in a photosynthetic reaction. A catalytic metal is precipitated on a chloroplast membrane at the location where a catalyzed reduction reaction occurs. This metallized chloroplast is stabilized by depositing it on a support medium such as fiber so that it can be easily handled. A possible application of this invention is the splitting of water to form hydrogen and oxygen that can be used as a renewable energy source.

Greenbaum, Elias (Oak Ridge, TN)

1987-01-01T23:59:59.000Z

116

Fabrication and characterization of microscale sandwich beams  

E-Print Network [OSTI]

/metal cores were produced through fabrication methods that combined photolithography and electrodeposition prototyping strategy consisting of photolithographic, electrodeposition, and face-sheet bonding steps sandwiched between two sheets of nickel. We also investigate the structural response--load, flex- ural

Kenis, Paul J. A.

117

Comparative Summer Thermal Performance of Finished and Unfinished Metal Roofing Products with Composition Shingles  

E-Print Network [OSTI]

of five roofing systems against a control roof using dark shingles. The intent of the testing is to evaluate how roofing systems impact residential cooling energy use. Recent testing emphasizes evaluation of how increasingly popular metal roofing systems...

Parker, D. S.; Sherwin, J.; Sonne, J.

2004-01-01T23:59:59.000Z

118

(Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon alloys and metal (excluding semiconductor-and solar-  

E-Print Network [OSTI]

Production and Use: Estimated value of silicon alloys and metal (excluding semiconductor- and solar- grade and aluminum alloys and the chemical industry. The semiconductor and solar industries, which manufacture chips China, 49%; Russia, 20

119

Fabrication Flaw Density and Distribution In Repairs to Reactor Pressure Vessel and Piping Welds  

SciTech Connect (OSTI)

The Pacific Northwest National Laboratory is developing a generalized fabrication flaw distribution for the population of nuclear reactor pressure vessels and for piping welds in U.S. operating reactors. The purpose of the generalized flaw distribution is to predict component-specific flaw densities. The estimates of fabrication flaws are intended for use in fracture mechanics structural integrity assessments. Structural integrity assessments, such as estimating the frequency of loss-of-coolant accidents, are performed by computer codes that require, as input, accurate estimates of flaw densities. Welds from four different reactor pressure vessels and a collection of archived pipes have been studied to develop empirical estimates of fabrication flaw densities. This report describes the fabrication flaw distribution and characterization in the repair weld metal of vessels and piping. This work indicates that large flaws occur in these repairs. These results show that repair flaws are complex in composition and sometimes include cracks on the ends of the repair cavities. Parametric analysis using an exponential fit is performed on the data. The relevance of construction records is established for describing fabrication processes and product forms. An analysis of these records shows there was a significant change in repair frequency over the years when these components were fabricated. A description of repair flaw morphology is provided with a discussion of fracture mechanics significance. Fabrication flaws in repairs are characterized using optimized-access, high-sensitivity nondestructive ultrasonic testing. Flaw characterizations are then validated by other nondestructive evaluation techniques and complemented by destructive testing.

GJ Schuster, FA Simonen, SR Doctor

2008-04-01T23:59:59.000Z

120

Erroneous Wave Functions of Ciuchi et al for Collective Modes in Neutron Production on Metallic Hydride Cathodes  

E-Print Network [OSTI]

There is a recent comment (Ciuchi et al., 2012) concerning the theory of collective many body effects on the neutron production rates in a chemical battery cathode. Ciuchi et al employ an inverse beta decay expression that contains a two body amplitude. Only one electron and one proton may exist in the Ciuchi et al model initial state wave function. A flaw in their reasoning is that one cannot in reality describe collective many body correlations with only a two particle wave function. One needs very many particles to describe collective effects. In the model wave functions of Ciuchi et al there are no metallic hydrides, there are no cathodes and there are no chemical batteries. Employing a wave function with only one electron and one proton is inadequate for describing collective metallic hydride surface quantum plasma physics in cathodes accurately.

Widom, A; Larsen, L

2012-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


121

Erroneous Wave Functions of Ciuchi et al for Collective Modes in Neutron Production on Metallic Hydride Cathodes  

E-Print Network [OSTI]

There is a recent comment (Ciuchi et al., 2012) concerning the theory of collective many body effects on the neutron production rates in a chemical battery cathode. Ciuchi et al employ an inverse beta decay expression that contains a two body amplitude. Only one electron and one proton may exist in the Ciuchi et al model initial state wave function. A flaw in their reasoning is that one cannot in reality describe collective many body correlations with only a two particle wave function. One needs very many particles to describe collective effects. In the model wave functions of Ciuchi et al there are no metallic hydrides, there are no cathodes and there are no chemical batteries. Employing a wave function with only one electron and one proton is inadequate for describing collective metallic hydride surface quantum plasma physics in cathodes accurately.

A. Widom; Y. N. Srivastava; L. Larsen

2012-10-17T23:59:59.000Z

122

Ceramic package fabrication for YMP nuclear waste disposal  

SciTech Connect (OSTI)

The purpose of this work is to develop alternate materials/design concepts to metal barriers for the Nevada Nuclear Waste Storage Investigations Project. There is some potential that site conditions may prove to be too aggressive for successful employment of the metal alloys under current consideration or that performance assessment models will predict metal container degradation rates that are inconsistent with the goal of substantially complete containment included in the NRC regulations. In the event that the anticipated lifetimes of metal containers are considered inadequate, alternate materials (i.e. ceramics or ceramic/metal composites) will be chosen due to superior corrosion resistance. This document was prepared using information taken from the open literature, conversations and correspondence with vendors, news releases and data presented at conferences to determine what form such a package might take. This discussion presents some ceramic material selection criteria, alternatives for the materials which might be used and alternatives for potential fabrication routes. This includes {open_quotes}stand alone{close_quotes} ceramic components and ceramic coatings/linings for metallic structures. A list of companies providing verbal or written information concerning the production of ceramic or ceramic lined waste containers appears at the end of this discussion.

Wilfinger, K.

1994-08-01T23:59:59.000Z

123

Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles  

DOE Patents [OSTI]

A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs.

Cassano, Anthony A. (Allentown, PA)

1985-01-01T23:59:59.000Z

124

Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles  

DOE Patents [OSTI]

A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs. 3 figs.

Cassano, A.A.

1985-07-02T23:59:59.000Z

125

Method for hydrogen production and metal winning, and a catalyst/cocatalyst composition useful therefor  

DOE Patents [OSTI]

A catalyst/cocatalyst/organics composition of matter is useful in electrolytically producing hydrogen or electrowinning metals. Use of the catalyst/cocatalyst/organics composition causes the anode potential and the energy required for the reaction to decrease. An electrolyte, including the catalyst/cocatalyst composition, and a reaction medium composition further including organic material are also described.

Dhooge, Patrick M. (Corrales, NM)

1987-10-13T23:59:59.000Z

126

Method of forming a thin unbacked metal foil  

SciTech Connect (OSTI)

The present invention relates generally to metal foils and methods of making the same. More particularly, this invention pertains to the fabrication of very thin, unbacked metal foils.

Duchane, D.V.; Barthell, B.L.

1983-02-23T23:59:59.000Z

127

Structure and yarn sensor for fabric  

DOE Patents [OSTI]

A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric. 13 figs.

Mee, D.K.; Allgood, G.O.; Mooney, L.R.; Duncan, M.G.; Turner, J.C.; Treece, D.A.

1998-10-20T23:59:59.000Z

128

Fuel Fabrication Facility  

National Nuclear Security Administration (NNSA)

Construction of the Mixed Oxide Fuel Fabrication Facility Construction of the Mixed Oxide Fuel Fabrication Facility November 2005 May 2007 June 2008 May 2012...

129

Glass Concrete Thin Sheets Reinforced with Prestressed Aramid Fabrics  

E-Print Network [OSTI]

Glass Concrete Thin Sheets Reinforced with Prestressed Aramid Fabrics Gregor Vilkner Submitted Glass Concrete Thin Sheets Reinforced with Prestressed Aramid Fabrics Gregor Vilkner Thin sheet concrete presented in this work explored the possibilities of prestressing thin sheet glass concrete products

Meyer, Christian

130

Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon  

E-Print Network [OSTI]

The feasibility of producing oxygen by direct electrolysis of the molten lunar regolith at 1600 C was investigated and the generation of usable oxygen gas at the anode and concomitant production of iron and silicon at the ...

Sirk, Aislinn H.

131

Autothermal oxidative pyrolysis of biomass feedstocks over noble metal catalysts to liquid products.  

E-Print Network [OSTI]

??Two thermal processing technologies have emerged for processing biomass into renewable liquid products: pyrolysis and gasification/Fischer-Tropsch processing. The work presented here will demonstrate oxidative pyrolysis (more)

Balonek, Christine Marie

2011-01-01T23:59:59.000Z

132

Neutronic fuel element fabrication  

DOE Patents [OSTI]

This disclosure describes a method for metallurgically bonding a complete leak-tight enclosure to a matrix-type fuel element penetrated longitudinally by a multiplicity of coolant channels. Coolant tubes containing solid filler pins are disposed in the coolant channels. A leak-tight metal enclosure is then formed about the entire assembly of fuel matrix, coolant tubes and pins. The completely enclosed and sealed assembly is exposed to a high temperature and pressure gas environment to effect a metallurgical bond between all contacting surfaces therein. The ends of the assembly are then machined away to expose the pin ends which are chemically leached from the coolant tubes to leave the coolant tubes with internal coolant passageways. The invention described herein was made in the course of, or under, a contract with the U.S. Atomic Energy Commission. It relates generally to fuel elements for neutronic reactors and more particularly to a method for providing a leak-tight metal enclosure for a high-performance matrix-type fuel element penetrated longitudinally by a multiplicity of coolant tubes. The planned utilization of nuclear energy in high-performance, compact-propulsion and mobile power-generation systems has necessitated the development of fuel elements capable of operating at high power densities. High power densities in turn require fuel elements having high thermal conductivities and good fuel retention capabilities at high temperatures. A metal clad fuel element containing a ceramic phase of fuel intimately mixed with and bonded to a continuous refractory metal matrix has been found to satisfy the above requirements. Metal coolant tubes penetrate the matrix to afford internal cooling to the fuel element while providing positive fuel retention and containment of fission products generated within the fuel matrix. Metal header plates are bonded to the coolant tubes at each end of the fuel element and a metal cladding or can completes the fuel-matrix enclosure by encompassing the sides of the fuel element between the header plates.

Korton, George (Cincinnati, OH)

2004-02-24T23:59:59.000Z

133

Production of pulsed, mass-selected beams of metal and semiconductor clusters  

SciTech Connect (OSTI)

We report on the development of a beam line for mass-selected metal and semiconductor clusters. The cluster source combines the principles of plasma sputtering and gas condensation. Both techniques together allow to produce clusters in a wide size range. With the aid of a time-of-flight system, small clusters (i.e., Cu{sub n}{sup +}, n<100) are selected and pure beams containing only one cluster size are provided. For large clusters (containing several thousands of atoms), a beam with a narrow size distribution is obtained. A 90 deg. quadrupole deviator is used to separate charged clusters from neutral ones.

Kamalou, Omar; Rangama, Jimmy; Ramillon, Jean-Marc; Guinement, Patrick; Huber, Bernd A. [CIMAP, CEA-CNRS-ENSICaen-UCBN, Bv. Henry Becquerel (B.P. 5133), F-14070 Caen Cedex 05 (France)

2008-06-15T23:59:59.000Z

134

Ceramic nanostructures and methods of fabrication  

DOE Patents [OSTI]

Structures and methods for the fabrication of ceramic nanostructures. Structures include metal particles, preferably comprising copper, disposed on a ceramic substrate. The structures are heated, preferably in the presence of microwaves, to a temperature that softens the metal particles and preferably forms a pool of molten ceramic under the softened metal particle. A nano-generator is created wherein ceramic material diffuses through the molten particle and forms ceramic nanostructures on a polar site of the metal particle. The nanostructures may comprise silica, alumina, titania, or compounds or mixtures thereof.

Ripley, Edward B. (Knoxville, TN); Seals, Roland D. (Oak Ridge, TN); Morrell, Jonathan S. (Knoxville, TN)

2009-11-24T23:59:59.000Z

135

Fabrication of transparent ceramics using nanoparticles  

DOE Patents [OSTI]

A method of fabrication of a transparent ceramic using nanoparticles synthesized via organic acid complexation-combustion includes providing metal salts, dissolving said metal salts to produce an aqueous salt solution, adding an organic chelating agent to produce a complexed-metal sol, heating said complexed-metal sol to produce a gel, drying said gel to produce a powder, combusting said powder to produce nano-particles, calcining said nano-particles to produce oxide nano-particles, forming said oxide nano-particles into a green body, and sintering said green body to produce the transparent ceramic.

Cherepy, Nerine J; Tillotson, Thomas M; Kuntz, Joshua D; Payne, Stephen A

2012-09-18T23:59:59.000Z

136

Polymorphous computing fabric  

DOE Patents [OSTI]

Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

Wolinski, Christophe Czeslaw (Los Alamos, NM); Gokhale, Maya B. (Los Alamos, NM); McCabe, Kevin Peter (Los Alamos, NM)

2011-01-18T23:59:59.000Z

137

MUC-NOTE-TARGET-234 Moving Solid Metallic Targets for Pion Production in the Muon Collider /  

E-Print Network [OSTI]

/ Neutrino Factory Project P.A. Thieberger and H.G. Kirk Brookhaven National Laboratory Introduction The production of large fluxes of pions and muons using high energy, high intensity proton pulses impinging) , extremely small, beam-induced strains in a carbon-carbon composite indicate that such a material may perhaps

McDonald, Kirk

138

Dust production from sub-solar to super-solar metallicity in Thermally Pulsing Asymptotic Giant Branch Stars  

E-Print Network [OSTI]

We discuss the dust chemistry and growth in the circumstellar envelopes (CSEs) of Thermally Pulsing Asymptotic Giant Branch (TP-AGB) star models computed with the COLIBRI code, at varying initial mass and metallicity (Z=0.001, 0.008, 0.02, 0.04, 0.06). A relevant result of our analysis deals with the silicate production in M-stars. We show that, in order to reproduce the observed trend between terminal velocities and mass-loss rates in Galactic M-giants, one has to significantly reduce the efficiency of chemisputtering by H2 molecules, usually considered as the most effective dust destruction mechanism. This indication is also in agreement with the most recent laboratory results, which show that silicates may condense already at T=1400 K, instead than at Tcond=1000 K, as obtained by models that include chemisputtering. From the analysis of the total dust ejecta, we find that the total dust-to-gas ejecta of intermediate-mass stars are much less dependent on metallicity than usually assumed. In a broader contex...

Ambra, Nanni; Paola, Marigo; Lo, Girardi; Atefeh, Javadi; Jacco, van Loon

2014-01-01T23:59:59.000Z

139

Reference Alloy Waste Form Fabrication and Initiation of Reducing Atmosphere and Reductive Additives Study on Alloy Waste Form Fabrication  

SciTech Connect (OSTI)

This report describes the fabrication of two reference alloy waste forms, RAW-1(Re) and RAW-(Tc) using an optimized loading and heating method. The composition of the alloy materials was based on a generalized formulation to process various proposed feed streams resulting from the processing of used fuel. Waste elements are introduced into molten steel during alloy fabrication and, upon solidification, become incorporated into durable iron-based intermetallic phases of the alloy waste form. The first alloy ingot contained surrogate (non-radioactive), transition-metal fission products with rhenium acting as a surrogate for technetium. The second alloy ingot contained the same components as the first ingot, but included radioactive Tc-99 instead of rhenium. Understanding technetium behavior in the waste form is of particular importance due the longevity of Tc-99 and its mobility in the biosphere in the oxide form. RAW-1(Re) and RAW-1(Tc) are currently being used as test specimens in the comprehensive testing program investigating the corrosion and radionuclide release mechanisms of the representative alloy waste form. Also described in this report is the experimental plan to study the effects of reducing atmospheres and reducing additives to the alloy material during fabrication in an attempt to maximize the oxide content of waste streams that can be accommodated in the alloy waste form. Activities described in the experimental plan will be performed in FY12. The first aspect of the experimental plan is to study oxide formation on the alloy by introducing O2 impurities in the melt cover gas or from added oxide impurities in the feed materials. Reducing atmospheres will then be introduced to the melt cover gas in an attempt to minimize oxide formation during alloy fabrication. The second phase of the experimental plan is to investigate melting parameters associated with alloy fabrication to allow the separation of slag and alloy components of the melt.

S.M. Frank; T.P. O'Holleran; P.A. Hahn

2011-09-01T23:59:59.000Z

140

Tritium production from a low voltage deuterium discharge on palladium and other metals  

SciTech Connect (OSTI)

Over the past year the authors have been able to demonstrate that a plasma loading method produces an exciting and unexpected amount of tritium from small palladium wires. In contrast to electrochemical hydrogen or deuterium loading of palladium, this method yields a reproducible tritium generation rate when various electrical and physical conditions are met. Small diameter wires (100--250 microns) have been used with gas pressures above 200 torr at voltages and currents of about 2,000 V at 3--5 A. By carefully controlling the sputtering rate of the wire, runs have been extended to hundreds of hours allowing a significant amount (> 10`s nCi) of tritium to accumulate. they show tritium generation rates for deuterium-palladium foreground runs that are up to 25 times larger than hydrogen-palladium control experiments using materials from the same batch. They illustrate the difference between batches of annealed palladium and as received palladium from several batches as well as the effect of other metals (Pt, Ni, Nb, Zr, V, W, Hf) to demonstrate that the tritium generation rate can vary greatly from batch to batch.

Claytor, T.N.; Jackson, D.D.; Tuggle, D.G.

1995-09-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

Measurements of actinide-fission product yields in Caliban and Prospero metallic core reactor fission neutron fields  

SciTech Connect (OSTI)

In the 1970's and early 1980's, an experimental program was performed on the facilities of the CEA Valduc Research Center to measure several actinide-fission product yields. Experiments were, in particular, completed on the Caliban and Prospero metallic core reactors to study fission-neutron-induced reactions on {sup 233}U, {sup 235}U, and {sup 239}Pu. Thick actinide samples were irradiated and the number of nuclei of each fission product was determined by gamma spectrometry. Fission chambers were irradiated simultaneously to measure the numbers of fissions in thin deposits of the same actinides. The masses of the thick samples and the thin deposits were determined by mass spectrometry and alpha spectrometry. The results of these experiments will be fully presented in this paper for the first time. A description of the Caliban and Prospero reactors, their characteristics and performances, and explanations about the experimental approach will also be given in the article. A recent work has been completed to analyze and reinterpret these measurements and particularly to evaluate the associated uncertainties. In this context, calculations have also been carried out with the Monte Carlo transport code Tripoli-4, using the published benchmarked Caliban description and a three-dimensional model of Prospero, to determine the average neutron energy causing fission. Simulation results will be discussed in this paper. Finally, new fission yield measurements will be proposed on Caliban and Prospero reactors to strengthen the results of the first experiments. (authors)

Casoli, P.; Authier, N. [CEA, Centre de Valduc, 21120 Is-sur-Tille (France); Laurec, J.; Bauge, E.; Granier, T. [CEA, Centre DIF, 91297 Arpajon (France)

2011-07-01T23:59:59.000Z

142

AN INITIAL ASSESSMENT OF POTENTIAL PRODUCTION TECHNOLOGIES FOR EPSILON-METAL WASTE FORMS  

SciTech Connect (OSTI)

This report examines and ranks a total of seven materials processing techniques that may be potentially utilized to consolidate the undissolved solids from nuclear fuel reprocessing into a low-surface area form. Commercial vendors of processing equipment were contacted and literature researched to gather information for this report. Typical equipment and their operation, corresponding to each of the seven techniques, are described in the report based upon the discussions and information provided by the vendors. Although the report does not purport to describe all the capabilities and issues of various consolidation techniques, it is anticipated that this report will serve as a guide by highlighting the key advantages and disadvantages of these techniques. The processing techniques described in this report were broadly classified into those that employed melting and solidification, and those in which the consolidation takes place in the solid-state. Four additional techniques were examined that were deemed impractical, but were included for completeness. The techniques were ranked based on criteria such as flexibility in accepting wide-variety of feed-stock (chemistry, form, and quantity), ease of long-term maintenance, hot cell space requirements, generation of additional waste streams, cost, and any special considerations. Based on the assumption of ~2.5 L of waste to be consolidated per day, sintering based techniques, namely, microwave sintering, spark plasma sintering and hot isostatic pressing, were ranked as the top-3 choices, respectively. Melting and solidification based techniques were ranked lower on account of generation of volatile phases and difficulties associated with reactivity and containment of the molten metal.

Rohatgi, Aashish; Strachan, Denis M.

2011-03-01T23:59:59.000Z

143

Radionuclides, Metals, and Hydrocarbons in Oil and Gas Operational Discharges and Environmental Samples Associated with Offshore Production Facilities on the Texas/Louisiana Continental Shelf with an Environmental Assessment of Metals and Hydrocarbons  

SciTech Connect (OSTI)

This report presents concentrations of radionuclides, metals, and hydrocarbons in samples of produced water and produced sand from oil and gas production platforms located offshore Texas and Louisiana. Concentrations in produced water discharge plume/receiving water, ambient seawater, sediment, interstitial water, and marine animal tissue samples collected in the vicinity of discharging platforms and reference sites distant from discharges are also reported and discussed. An environmental risk assessment is made on the basis of the concentrations of metals and hydrocarbons determined in the samples.

Continental Shelf Associates, Inc.

1999-08-16T23:59:59.000Z

144

Radionuclides, Metals, and Hydrocarbons in Oil and Gas Operational Discharges and Environmental Samples Associated with Offshore Production Facilities on the Texas/Louisiana Continental Shelf with an Environmental Assessment of Metals and Hydrocarbons.  

SciTech Connect (OSTI)

This report presents concentrations of radionuclides, metals, and hydrocarbons in samples of produced water and produced sand from oil and gas production platforms located offshore Texas and Louisiana. concentrations in produced water discharge plume / receiving water, ambient seawater, sediment, interstitial water, and marine animal tissue samples collected in the vicinity of discharging platforms and reference sites distant from discharges are also reported and discussed. An environmental risk assessment is made on the basis of the concentration of metals and hydrocarbons determined in the samples.

NONE

1997-06-01T23:59:59.000Z

145

Fabrication of boron sputter targets  

DOE Patents [OSTI]

A process for fabricating high density boron sputtering targets with sufficient mechanical strength to function reliably at typical magnetron sputtering power densities and at normal process parameters. The process involves the fabrication of a high density boron monolithe by hot isostatically compacting high purity (99.9%) boron powder, machining the boron monolithe into the final dimensions, and brazing the finished boron piece to a matching boron carbide (B.sub.4 C) piece, by placing aluminum foil there between and applying pressure and heat in a vacuum. An alternative is the application of aluminum metallization to the back of the boron monolithe by vacuum deposition. Also, a titanium based vacuum braze alloy can be used in place of the aluminum foil.

Makowiecki, Daniel M. (Livermore, CA); McKernan, Mark A. (Livermore, CA)

1995-01-01T23:59:59.000Z

146

Accelerated Articles Fabrication of Metallic Microstructures Using  

E-Print Network [OSTI]

or meshes and can also be used in microfluidic, mi- croanalytical, and microelectromechanical systems systems,3 microsen- sor,4 and microelectromechanical systems (MEMS).5,6 The fab- rication process involves

Prentiss, Mara

147

Fabricated Metals (2010 MECS) | Department of Energy  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmospheric Optical Depth7-1D: Vegetation ProposedUsing ZirconiaPolicy andExsolutionFES6FY 2011 OIG(SC) 2FY98 To Present

148

Neutron generators with size scalability, ease of fabrication and multiple ion source functionalities  

SciTech Connect (OSTI)

A neutron generator is provided with a flat, rectilinear geometry and surface mounted metallizations. This construction provides scalability and ease of fabrication, and permits multiple ion source functionalities.

Elizondo-Decanini, Juan M

2014-11-18T23:59:59.000Z

149

Controlled temperature expansion in oxygen production by molten alkali metal salts  

DOE Patents [OSTI]

A continuous process is set forth for the production of oxygen from an oxygen containing gas stream, such as air, by contacting a feed gas stream with a molten solution of an oxygen acceptor to oxidize the acceptor and cyclically regenerating the oxidized acceptor by releasing oxygen from the acceptor wherein the oxygen-depleted gas stream from the contact zone is treated sequentially to temperature reduction by heat exchange against the feed stream so as to condense out entrained oxygen acceptor for recycle to the process, combustion of the gas stream with fuel to elevate its temperature and expansion of the combusted high temperature gas stream in a turbine to recover power. 1 fig.

Erickson, D.C.

1985-06-04T23:59:59.000Z

150

Noble Metal-Free Reduced Graphene Oxide-ZnxCd1-xS Nanocomposite with Enhanced Solar Photocatalytic H2Production  

E-Print Network [OSTI]

solar energy by production of hydrogen from water splitting is of great importance from both theoretical strategy for solving simultaneously the incoming energy and environmental problems.2 So far, numerousNoble Metal-Free Reduced Graphene Oxide-ZnxCd1-xS Nanocomposite with Enhanced Solar Photocatalytic

Gong, Jian Ru

151

Fabrication of Surface Plasmon Resonators by Nanoskiving  

E-Print Network [OSTI]

. The diamond knife cuts cleanly through microplates 35 m in diameter and 100 nm thick without bending); the single-crystalline gold nanowires fabricated here have much lower radiative loss than polycrystalline to act as surface plasmon resonators, a characteristic that polycrystalline metal nanowires do

Prentiss, Mara

152

Contextualizing urban mobile fabrics  

E-Print Network [OSTI]

This thesis is focus on the urban fabric issues. To be more specific, I will focus on the "Mobile Fabrics" within the larger Asian urban context. Instead of working with a specific geographical site; I will focus on the ...

Lin, Michael Chia-Liang

2007-01-01T23:59:59.000Z

153

Fabrication and electrical characterization of polyaniline-based nanofibers with diameter below 30 nm  

E-Print Network [OSTI]

fabrication with the possibility of large-scale production of meters-long fibers for incorporation into smart

Hone, James

154

Electrochemical/Pyrometallurgical Waste Stream Processing and Waste Form Fabrication  

SciTech Connect (OSTI)

This report summarizes treatment and waste form options being evaluated for waste streams resulting from the electrochemical/pyrometallurgical (pyro ) processing of used oxide nuclear fuel. The technologies that are described are South Korean (Republic of Korea ROK) and United States of America (US) centric in the approach to treating pyroprocessing wastes and are based on the decade long collaborations between US and ROK researchers. Some of the general and advanced technologies described in this report will be demonstrated during the Integrated Recycle Test (IRT) to be conducted as a part of the Joint Fuel Cycle Study (JFCS) collaboration between US Department of Energy (DOE) and ROK national laboratories. The JFCS means to specifically address and evaluated the technological, economic, and safe guard issues associated with the treatment of used nuclear fuel by pyroprocessing. The IRT will involve the processing of commercial, used oxide fuel to recover uranium and transuranics. The recovered transuranics will then be fabricated into metallic fuel and irradiated to transmutate, or burn the transuranic elements to shorter lived radionuclides. In addition, the various process streams will be evaluated and tested for fission product removal, electrolytic salt recycle, minimization of actinide loss to waste streams and waste form fabrication and characterization. This report specifically addresses the production and testing of those waste forms to demonstrate their compatibility with treatment options and suitability for disposal.

Steven Frank; Hwan Seo Park; Yung Zun Cho; William Ebert; Brian Riley

2014-12-01T23:59:59.000Z

155

Integrated Recycling Test Fuel Fabrication  

SciTech Connect (OSTI)

The Integrated Recycling Test is a collaborative irradiation test that will electrochemically recycle used light water reactor fuel into metallic fuel feedstock. The feedstock will be fabricated into a metallic fast reactor type fuel that will be irradiation tested in a drop in capsule test in the Advanced Test Reactor on the Idaho National Laboratory site. This paper will summarize the fuel fabrication activities and design efforts. Casting development will include developing a casting process and system. The closure welding system will be based on the gas tungsten arc burst welding process. The settler/bonder system has been designed to be a simple system which provides heating and controllable impact energy to ensure wetting between the fuel and cladding. The final major pieces of equipment to be designed are the weld and sodium bond inspection system. Both x-radiography and ultrasonic inspection techniques have been examine experimentally and found to be feasible, however the final remote system has not been designed. Conceptual designs for radiography and an ultrasonic system have been made.

R.S. Fielding; K.H. Kim; B. Grover; J. Smith; J. King; K. Wendt; D. Chapman; L. Zirker

2013-03-01T23:59:59.000Z

156

Update on US High Density Fuel Fabrication Development  

SciTech Connect (OSTI)

Second generation uranium molybdenum fuel has shown excellent in-reactor irradiation performance. This metallic fuel type is capable of being fabricated at much higher loadings than any presently used research reactor fuel. Due to the broad range of fuel types this alloy system encompassesfuel powder to monolithic foil and binary fuel systems to multiple element additionssignificant amounts of research and development have been conducted on the fabrication of these fuels. This paper presents an update of the US RERTR effort to develop fabrication techniques and the fabrication methods used for the RERTR-9A miniplate test.

C.R. Clark; G.A. Moore; J.F. Jue; B.H. Park; N.P. Hallinan; D.M. Wachs; D.E. Burkes

2007-03-01T23:59:59.000Z

157

The distribution of copper, manganese, zinc, and iron in antarctic waters and the relation of the concentrations of these metals to biological primary productivity  

E-Print Network [OSTI]

THE DISTRIBUTION OF COPPER, MANGANESE, ZINC, AND IRON IN ANTARCTIC WATERS AND THE RELATION OF THE CONCENTRATIONS OF THESE METALS TO BIOLOGICAL PRIMARY PRODUCTIVITY A Thesis By MARTIN EDWARD ARHELGER Submitted to the Graduate College... of the Texas A& 1 University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE August I967 Major Subj ect: CHEMICAL OCEANOGRAPHY THE DISTRIBUTION OF COPPER, MANGANESE, ZINC, AND IRON IN ANTARCTIC WATERS AND THE RELATION...

Arhelger, Martin Edward

1967-01-01T23:59:59.000Z

158

Effects of trace metals on diatom export products from the euphotic zone and significance for biogeochemical cycles  

E-Print Network [OSTI]

metal are also reported (Cu from Coale and Bruland, 1988;Zn from Bruland, 1989; Cd from Lane et al. , 2008). Free52:843855. Buck, K. N. and Bruland, K. W. (2005). Copper

Richter, Daniel J.

159

Oxhide ingots, copper production, and the mediterranean trade in copper and other metals in the bronze age  

E-Print Network [OSTI]

invaluable for the discussions of the physical characteristics of Bronze Age copper ingots and the vi technology involved in ancient smelting, refining, and casting of metal ingots. I am indebted to the many students and colleagues of Dr...

Jones, Michael Rice

2007-09-17T23:59:59.000Z

160

Fabricating solid carbon porous electrodes from powders  

DOE Patents [OSTI]

Fabrication of conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive dionization, and waste treatment. Electrodes fabricated from low surface area (<50 m.sup.2 /gm) graphite and cokes exhibit excellent reversible lithium intercalation characteristics, making them ideal for use as anodes in high voltage lithium insertion (lithium-ion) batteries. Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon compositives with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to be high surface area carbons, fuel cell electrodes can be produced.

Kaschmitter, James L. (Pleasanton, CA); Tran, Tri D. (Livermore, CA); Feikert, John H. (Livermore, CA); Mayer, Steven T. (San Leandro, CA)

1997-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Fabricating solid carbon porous electrodes from powders  

DOE Patents [OSTI]

Fabrication is described for conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive deionization, and waste treatment. Electrodes fabricated from low surface area (<50 m{sup 2}/gm) graphite and cokes exhibit excellent reversible lithium intercalation characteristics, making them ideal for use as anodes in high voltage lithium insertion (lithium-ion) batteries. Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon composites with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to high surface area carbons, fuel cell electrodes can be produced. 1 fig.

Kaschmitter, J.L.; Tran, T.D.; Feikert, J.H.; Mayer, S.T.

1997-06-10T23:59:59.000Z

162

Method for fabricating laminated uranium composites  

DOE Patents [OSTI]

The present invention is directed to a process for fabricating laminated composites of uranium or uranium alloys and at least one other metal or alloy. The laminated composites are fabricated by forming a casting of the molten uranium with the other metal or alloy which is selectively positioned in the casting and then hot-rolling the casting into a laminated plate in or around which the casting components are metallurgically bonded to one another to form the composite. The process of the present invention provides strong metallurgical bonds between the laminate components primarily since the bond disrupting surface oxides on the uranium or uranium alloy float to the surface of the casting to effectively remove the oxides from the bonding surfaces of the components.

Chapman, L.R.

1983-08-03T23:59:59.000Z

163

Method to fabricate hollow microneedle arrays  

DOE Patents [OSTI]

An inexpensive and rapid method for fabricating arrays of hollow microneedles uses a photoetchable glass. Furthermore, the glass hollow microneedle array can be used to form a negative mold for replicating microneedles in biocompatible polymers or metals. These microneedle arrays can be used to extract fluids from plants or animals. Glucose transport through these hollow microneedles arrays has been found to be orders of magnitude more rapid than natural diffusion.

Kravitz, Stanley H. (Placitas, NM); Ingersoll, David (Albuquerque, NM); Schmidt, Carrie (Los Lunas, NM); Flemming, Jeb (Albuquerque, NM)

2006-11-07T23:59:59.000Z

164

New polymorphous computing fabric.  

SciTech Connect (OSTI)

This paper introduces a new polymorphous computing Fabric well suited to DSP and Image Processing and describes its implementation on a Configurable System on a Chip (CSOC). The architecture is highly parameterized and enables customization of the synthesized Fabric to achieve high performance for a specific class of application. For this reason it can be considered to be a generic model for hardware accelerator synthesis from a high level specification. Another important innovation is the Fabric uses a global memory concept, which gives the host processor random access to all the variables and instructions on the Fabric. The Fabric supports different computing models including MIMD, SPMD and systolic flow and permits dynamic reconfiguration. We present a specific implementation of a bank of FIR filters on a Fabric composed of 52 cells on the Altera Excalibur ARM running at 33 MHz. The theoretical performance of this Fabric is 1.8 GMACh. For the FIR application we obtain 1.6 GMAC/s real performance. Some automatic tools have been developed like the tool to provide a host access utility and assembler.

Wolinski, C. (Christophe); Gokhale, M. (Maya); McCabe, K. P. (Kevin P.)

2002-01-01T23:59:59.000Z

165

BioConstructs : methods for bio-inspired and bio-fabricated design  

E-Print Network [OSTI]

This work presents experimentation with design and fabrication methods, using biological systems either indirectly (as a source of inspiration and information for design) or directly (as a material production for fabrication). ...

Zolotovsky, Katia

2012-01-01T23:59:59.000Z

166

Biologically inspired digital fabrication  

E-Print Network [OSTI]

Objects and systems in nature are models for the practice of sustainable design and fabrication. From trees to bones, natural systems are characterized by the constant interplay of creation, environmental response, and ...

Han, Sarah (Sarah J.)

2013-01-01T23:59:59.000Z

167

High Speed, Low Cost Fabrication of Gas Diffusion Electrodes for Membrane Electrode Assemblies  

SciTech Connect (OSTI)

Fabrication of membrane electrode assemblies (MEAs) depends on creating inks or pastes of catalyst and binder, and applying this suspension to either the membrane (catalyst coated membrane) or gas diffusion media (gas diffusion electrode) and respectively laminating either gas diffusion media or gas diffusion electrodes (GDEs) to the membrane. One barrier to cost effective fabrication for either of these approaches is the development of stable and consistent suspensions. This program investigated the fundamental forces that destabilize the suspensions and developed innovative approaches to create new, highly stable formulations. These more concentrated formulations needed fewer application passes, could be coated over longer and wider substrates, and resulted in significantly lower coating defects. In March of 2012 BASF Fuel Cell released a new high temperature product based on these advances, whereby our customers received higher performing, more uniform MEAs resulting in higher stack build yields. Furthermore, these new materials resulted in an instant increase in capacity due to higher product yields and material throughput. Although not part of the original scope of this program, these new formulations have also led us to materials that demonstrate equivalent performance with 30% less precious metal in the anode. This program has achieved two key milestones in DOEs Manufacturing R&D program: demonstration of processes for direct coating of electrodes and continuous in-line measurement for component fabrication.

DeCastro, Emory S.; Tsou, Yu-Min; Liu, Zhenyu

2013-09-20T23:59:59.000Z

168

Fabrication of Chemically Doped, High Upper Critical Field Magnesium Diboride Superconducting Wires  

SciTech Connect (OSTI)

Controlled chemical doping of magnesium diboride (MgB2) has been shown to substantially improve its superconducting properties to the levels required for high field magnets, but the doping is difficult to accomplish through the usual route of solid state reaction and diffusion. Further, superconducting cables of MgB2 are difficult to fabricate because of the friable nature of the material. In this Phase I STTR project, doped and undoped boron fibers were made by chemical vapor deposition (CVD). Several >100m long batches of doped and undoped fiber were made by CVD codeposition of boron plus dopants. Bundles of these fibers infiltrated with liquid magnesium and subsequently converted to MgB2 to form Mg-MgB2 metal matrix composites. In a parallel path, doped boron nano-sized powder was produced by a plasma synthesis technique, reacted with magnesium to produce doped MgB2 superconducting ceramic bodies. The doped powder was also fabricated into superconducting wires several meters long. The doped boron fibers and powders made in this program were fabricated into fiber-metal composites and powder-metal composites by a liquid metal infiltration technique. The kinetics of the reaction between boron fiber and magnesium metal was investigated in fiber-metal composites. It was found that the presence of dopants had significantly slowed the reaction between magnesium and boron. The superconducting properties were measured for MgB2 fibers and MgB2 powders made by liquid metal infiltration. Properties of MgB2 products (Jc, Hc2) from Phase I are among the highest reported to date for MgB2 bulk superconductors. Chemically doped MgB2 superconducting magnets can perform at least as well as NbTi and NbSn3 in high magnetic fields and still offer an improvement over the latter two in terms of operating temperature. These characteristics make doped MgB2 an effective material for high magnetic field applications, such as magnetic confined fusion, and medical MRI devices. Developing fusion as an energy source will dramatically reduce energy costs, global warming, and radioactive waste. Cheaper and more efficient medical MRI devices could lower examination costs, find potential health problems earlier, and thus also benefit society as a whole. Other potential commercial applications for this material are devices for the generation and storage of electrical power, thus lowering the cost of delivered electricity.

Marzik, James, V.

2005-10-13T23:59:59.000Z

169

Fabricated torque shaft  

DOE Patents [OSTI]

A fabricated torque shaft is provided that features a bolt-together design to allow vane schedule revisions with minimal hardware cost. The bolt-together design further facilitates on-site vane schedule revisions with parts that are comparatively small. The fabricated torque shaft also accommodates stage schedules that are different one from another in non-linear inter-relationships as well as non-linear schedules for a particular stage of vanes.

Mashey, Thomas Charles (Anderson, SC)

2002-01-01T23:59:59.000Z

170

Nuclear Fabrication Consortium  

SciTech Connect (OSTI)

This report summarizes the activities undertaken by EWI while under contract from the Department of Energy (DOE) â?? Office of Nuclear Energy (NE) for the management and operation of the Nuclear Fabrication Consortium (NFC). The NFC was established by EWI to independently develop, evaluate, and deploy fabrication approaches and data that support the re-establishment of the U.S. nuclear industry: ensuring that the supply chain will be competitive on a global stage, enabling more cost-effective and reliable nuclear power in a carbon constrained environment. The NFC provided a forum for member original equipment manufactures (OEM), fabricators, manufacturers, and materials suppliers to effectively engage with each other and rebuild the capacity of this supply chain by : â?¢ Identifying and removing impediments to the implementation of new construction and fabrication techniques and approaches for nuclear equipment, including system components and nuclear plants. â?¢ Providing and facilitating detailed scientific-based studies on new approaches and technologies that will have positive impacts on the cost of building of nuclear plants. â?¢ Analyzing and disseminating information about future nuclear fabrication technologies and how they could impact the North American and the International Nuclear Marketplace. â?¢ Facilitating dialog and initiate alignment among fabricators, owners, trade associations, and government agencies. â?¢ Supporting industry in helping to create a larger qualified nuclear supplier network. â?¢ Acting as an unbiased technology resource to evaluate, develop, and demonstrate new manufacturing technologies. â?¢ Creating welder and inspector training programs to help enable the necessary workforce for the upcoming construction work. â?¢ Serving as a focal point for technology, policy, and politically interested parties to share ideas and concepts associated with fabrication across the nuclear industry. The report the objectives and summaries of the Nuclear Fabrication Consortium projects. Full technical reports for each of the projects have been submitted as well.

Levesque, Stephen

2013-04-05T23:59:59.000Z

171

Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quarterly report, September 1995--December 1995  

SciTech Connect (OSTI)

This fifth quarterly report describes work done during the fifth three-month period of the University of Pittsburgh`s project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quotes} Participating with the university on this project is Mill Service, Inc. This report describes the activities of the project team during the reporting period. The principal work has focussed upon completing laboratory evaluation of samples produced during Phase 1, preparing reports and presentations, and seeking environmental approvals and variances to permits that will allow the field work to proceed. The compressive strength of prepared concretes is described.

NONE

1996-03-01T23:59:59.000Z

172

Lithium metal reduction of plutonium oxide to produce plutonium metal  

DOE Patents [OSTI]

A method is described for the chemical reduction of plutonium oxides to plutonium metal by the use of pure lithium metal. Lithium metal is used to reduce plutonium oxide to alpha plutonium metal (alpha-Pu). The lithium oxide by-product is reclaimed by sublimation and converted to the chloride salt, and after electrolysis, is removed as lithium metal. Zinc may be used as a solvent metal to improve thermodynamics of the reduction reaction at lower temperatures. Lithium metal reduction enables plutonium oxide reduction without the production of huge quantities of CaO--CaCl.sub.2 residues normally produced in conventional direct oxide reduction processes.

Coops, Melvin S. (Livermore, CA)

1992-01-01T23:59:59.000Z

173

Micro-fabrication Techniques for Target Components  

SciTech Connect (OSTI)

Micro-fabrication techniques, derived from the semi-conductor industry, can be used to make a variety of useful mechanical components for targets. A selection of these components including supporting cooling arms for prototype cryogenic inertial confinement fusion targets, stepped and graded density targets for materials dynamics experiments are described. Micro-fabrication enables cost-effective, simultaneous fabrication of multiple high-precision components with complex geometries. Micro-fabrication techniques such as thin-film deposition, photo-lithographic patterning and etch processes normally used in the semi-conductor manufacture industry, can be exploited to make useful mechanical target components. Micro-fabrication processes have in recent years been used to create a number of micro-electro-mechanical systems (MEMS) components such as pressure sensors, accelerometers, ink jet printer heads, microfluidics platforms and the like. These techniques consist primarily of deposition of thin films of material, photo-lithographic patterning and etching processes performed sequentially to produce three dimensional structures using essentially planar processes. While the planar technology can be limiting in terms of the possible geometries of the final product, advantages of using these techniques include the ability to make multiple complex structures simultaneously and cost-effectively. Target components fabricated using these techniques include the supporting cooling arms for cryogenic prototype fusion ignition targets, stepped targets for equation-of-state experiments, and graded density reservoirs for material strength experiments.

Miles, R; Hamilton, J; Crawford, J; Ratti, S; Trevino, J; Graff, T; Stockton, C; Harvey, C

2008-06-10T23:59:59.000Z

174

Fabrication of cubic micron-scale 3D metamaterial resonators.  

SciTech Connect (OSTI)

We present a new fabrication technique called Membrane Projection Lithography for the production of three-dimensional metamaterials at infrared wavelengths. Using this technique, multilayer infrared metamaterials that include both in-plane and out-of-plane resonators can be fabricated.

Sinclair, Michael B.; Brener, Igal; Wendt, Joel Robert; Burckel, David Bruce; Ten Eyck, Gregory A.

2010-06-01T23:59:59.000Z

175

Production  

Broader source: Energy.gov [DOE]

Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of...

176

Fabrication of fiber supported ionic liquids and methods of use  

DOE Patents [OSTI]

One or more embodiments relates to the production of a fabricated fiber having an asymmetric polymer network and having an immobilized liquid such as an ionic liquid within the pores of the polymer network. The process produces the fabricated fiber in a dry-wet spinning process using a homogenous dope solution, providing significant advantage over current fabrication methods for liquid-supporting polymers. The fabricated fibers may be effectively utilized for the separation of a chemical species from a mixture based on the selection of the polymer, the liquid, and the solvent utilized in the dope.

Luebke, David R; Wickramanayake, Shan

2013-02-26T23:59:59.000Z

177

EFFECTS ON CHP PLANT EFFICIENCY OF H2 PRODUCTION THROUGH PARTIAL OXYDATION OF NATURAL GAS OVER TWO GROUP VIII METAL  

E-Print Network [OSTI]

EFFECTS ON CHP PLANT EFFICIENCY OF H2 PRODUCTION THROUGH PARTIAL OXYDATION OF NATURAL GAS OVER TWO with natural gas in spark ignition engines can increase for electric efficiency. In-situ H23 production for spark ignition engines fuelled by natural gas has therefore been investigated recently, and4 reformed

Paris-Sud XI, Université de

178

Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quarterly report, November 1994--February 1995  

SciTech Connect (OSTI)

This second quarterly report describes work during the second three months of the University of Pittsburgh`s (Pitt`s) project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quotes} Participating with Pitt on this project are Dravo Lime Company (DLC), Mill Service, Inc. (MSI) and the Center for Hazardous Materials Research (CHMR). The report describes the activities of the project team during the reporting period. The principal work has focussed upon the acquisition of by-product samples and their initial analysis. Other efforts during the second quarter have been directed toward identifying the first hazardous waste samples and preparing for their treatment and analysis. Relatively little data has yet been collected. Major presentation of technical details and data will appear for the first time in the third quarterly report. The activity on the project during the second quarter of Phase One, as presented in the following sections, has fallen into seven areas: (1) Acquiring by-products, (2) Analyzing by-products, (3) Identifying, analyzing and treating suitable hazardous wastes, (4) Carrying out the quality assurance/quality control program, (5) Developing background, and (6) Initiating public relations

NONE

1995-03-01T23:59:59.000Z

179

Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quarterly report, May 1995--August 1995  

SciTech Connect (OSTI)

This fourth quarterly report describes work done during the fourth three-month period of the University of Pittsburgh`s project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quote} Participating with the university on this project are Dravo Lime Company, Mill Service, Inc., and the Center for Hazardous Materials Research. This report describes the activities of the project team during the reporting period. The principal work has focussed upon the production of six sets of samples with high water content for solidification testing and the mixing of five dry samples for solidification testing by the Proctor method. Twenty-eight day compressive strengths are reported for five of the six sets of samples with high water content. The report also discusses completion of the format of the database and the inclusion in it of all data collected to date. Special reports presented during the quarter include the Continuation Application, a News Release, and modification to the Test Plan. Work is progressing on the NEPA report and the Topical Report. The activity on the project during the fourth quarter of Phase one, as presented in the following sections, has fallen into six major areas: (1) Completion of by-product evaluations, (2) Completion of analyses of six wastes, (3) Initiation of eleven solidification tests, (4) Continued extraction and extract analysis of solidified samples, (5) Development of the database, and (6) Production of reports.

NONE

1995-11-01T23:59:59.000Z

180

Midas: Fabricating Custom Capacitive Touch Sensors to Prototype Interactive Objects  

E-Print Network [OSTI]

. While digital fabrication techniques such as 3D printing make it easier to prototype the shape of custom processes like 3D printing and CNC ma- chining make it easier to prototype the form of such products

California at Irvine, University of

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


181

Covering Walls With Fabrics.  

E-Print Network [OSTI]

the glue a dull surface to adhere to. Fill any gouges or nail holes with patching plaster and sand smooth after they have dried thoroughly. Minor ripples can be covered with spackling compound, a plaster-like substance that is spread thinly... during dry weather and in a well-ventilated room. Cut each panel 3 inches longer than the ceiling height. Match and cut sufficient fabric widths to cover completely one wall at a time. Start with Corner I nstall the first fabric panel so...

Anonymous,

1979-01-01T23:59:59.000Z

182

Production  

Broader source: Energy.gov [DOE]

Algae production R&D focuses on exploring resource use and availability, algal biomass development and improvements, characterizing algal biomass components, and the ecology and engineering of cultivation systems.

183

Polymer micromold and fabrication process  

DOE Patents [OSTI]

A mold assembly is disclosed with micro-sized features in which the hollow portion thereof is fabricated from a sacrificial mandrel which is surface treated and then coated to form an outer shell. The sacrificial mandrel is then selectively etched away leaving the outer shell as the final product. The sacrificial mandrel is fabricated by a precision lathe, for example, so that when removed by etching the inner or hollow area has diameters as small as 10`s of micros ({micro}m). Varying the inside diameter contours of the mold can be accomplished with specified ramping slopes formed on the outer surface of the sacrificial mandrel, with the inside or hollow section being, for example, 275 {micro}m in length up to 150 {micro}m in diameter within a 6 mm outside diameter (o.d.) mold assembly. The mold assembly itself can serve as a micronozzle or microneedle, and plastic parts, such as microballoons for angioplasty, polymer microparts, and microactuators, etc., may be formed within the mold assembly. 6 figs.

Lee, A.P.; Northrup, M.A.; Ahre, P.E.; Dupuy, P.C.

1997-08-19T23:59:59.000Z

184

Lithographic fabrication of nanoapertures  

DOE Patents [OSTI]

A new class of silicon-based lithographically defined nanoapertures and processes for their fabrication using conventional silicon microprocessing technology have been invented. The new ability to create and control such structures should significantly extend our ability to design and implement chemically selective devices and processes.

Fleming, James G. (Albuquerque, NM)

2003-01-01T23:59:59.000Z

185

Upgrading platform using alkali metals  

DOE Patents [OSTI]

A process for removing sulfur, nitrogen or metals from an oil feedstock (such as heavy oil, bitumen, shale oil, etc.) The method involves reacting the oil feedstock with an alkali metal and a radical capping substance. The alkali metal reacts with the metal, sulfur or nitrogen content to form one or more inorganic products and the radical capping substance reacts with the carbon and hydrogen content to form a hydrocarbon phase. The inorganic products may then be separated out from the hydrocarbon phase.

Gordon, John Howard

2014-09-09T23:59:59.000Z

186

Method of producing catalytic materials for fabricating nanostructures  

DOE Patents [OSTI]

Methods of fabricating nano-catalysts are described. In some embodiments the nano-catalyst is formed from a powder-based substrate material and is some embodiments the nano-catalyst is formed from a solid-based substrate material. In some embodiments the substrate material may include metal, ceramic, or silicon or another metalloid. The nano-catalysts typically have metal nanoparticles disposed adjacent the surface of the substrate material. The methods typically include functionalizing the surface of the substrate material with a chelating agent, such as a chemical having dissociated carboxyl functional groups (--COO), that provides an enhanced affinity for metal ions. The functionalized substrate surface may then be exposed to a chemical solution that contains metal ions. The metal ions are then bound to the substrate material and may then be reduced, such as by a stream of gas that includes hydrogen, to form metal nanoparticles adjacent the surface of the substrate.

Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

2013-02-19T23:59:59.000Z

187

Innovative forming and fabrication technologies : new opportunities.  

SciTech Connect (OSTI)

The advent of light metal alloys and advanced materials (polymer, composites, etc.) have brought the possibility of achieving important energy reductions into the full life cycle of these materials, especially in transportation applications. 1 These materials have gained acceptance in the aerospace industry but use of light metal alloys needs to gain wider acceptance in other commercial transportation areas. Among the main reasons for the relatively low use of these materials are the lack of manufacturability, insufficient mechanical properties, and increased material costs due to processing inefficiencies. Considering the enormous potential energy savings associated with the use of light metal alloys and advanced materials in transportation, there is a need to identify R&D opportunities in the fields of materials fabrication and forming aimed at developing materials with high specific mechanical properties combined with energy efficient processes and good manufacturability. This report presents a literature review of the most recent developments in the areas of fabrication and metal forming focusing principally on aluminum alloys. In the first section of the document, the different sheet manufacturing technologies including direct chill (DC) casting and rolling, spray forming, spray rolling, thin slab, and strip casting are reviewed. The second section of the document presents recent research on advanced forming processes. The various forming processes reviewed are: superplastic forming, electromagnetic forming, age forming, warm forming, hydroforming, and incremental forming. Optimization of conventional forming processes is also discussed. Potentially interesting light metal alloys for high structural efficiency including aluminum-scandium, aluminum-lithium, magnesium, titanium, and amorphous metal alloys are also reviewed. This section concludes with a discussion on alloy development for manufacturability. The third section of the document reviews the latest developments in fiber-reinforced composite materials. Emerging curing processes are presented along with a discussion on the possible developments in biocomposite materials. The fourth section presents recent developments in the fabrication of bulk nanomaterials and nanoparticles reinforced materials. Advanced joining technologies are presented in the fifth section. Future research is proposed in the last section.

Davis, B.; Hryn, J.; Energy Systems; Kingston Process Metallurgy, Inc.

2008-01-31T23:59:59.000Z

188

Thin film lithium-based batteries and electrochromic devices fabricated with nanocomposite electrode materials  

DOE Patents [OSTI]

Thin-film lithium-based batteries and electrochromic devices (10) are fabricated with positive electrodes (12) comprising a nanocomposite material composed of lithiated metal oxide nanoparticles (40) dispersed in a matrix composed of lithium tungsten oxide.

Gillaspie, Dane T; Lee, Se-Hee; Tracy, C. Edwin; Pitts, John Roland

2014-02-04T23:59:59.000Z

189

Fabrication process for openable microfluidic devices and externally actuated microfluidic switch  

E-Print Network [OSTI]

In this document I discuss the fabrication of metallic, aluminum and aluminum oxide, 3D micro channels, made with standard milling technology, along with two channel closing methods for openable devices: half cured-glued ...

Cartas Ayala, Marco Aurelio

2008-01-01T23:59:59.000Z

190

Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quartery report, August 1994--November 1994  

SciTech Connect (OSTI)

This first quarterly report describes work during the first three months of the University of Pittsburgh`s (Pitt`s) project on the {open_quotes}Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.{close_quotes} Participating with Pitt on this project are Dravo Lime Company (DLC), Mill Service, Inc. (MSO and the Center for Hazardous Materials Research (CHMR)). The report states the goals of the project - both general and specific - and then describes the activities of the project team during the reporting period. All of this work has been organizational and developmental in nature. No data has yet been collected. Technical details and data will appear for the first time in the second quarterly report and be the major topic of subsequent reports.

NONE

1994-12-01T23:59:59.000Z

191

Fabrication of Molecular Devices  

E-Print Network [OSTI]

This project focuses on the synthesis and attachment of metal nanoparticles to Au and GaAs surfaces using a combination of chemical self-assembly and scanned probe lithography. In this project self-assembled monolayers (SAMs) of alkanethiols...

Walton, Katherine

2011-08-04T23:59:59.000Z

192

Anchored nanostructure materials and method of fabrication  

DOE Patents [OSTI]

Anchored nanostructure materials and methods for their fabrication are described. The anchored nanostructure materials may utilize nano-catalysts that include powder-based or solid-based support materials. The support material may comprise metal, such as NiAl, ceramic, a cermet, or silicon or other metalloid. Typically, nanoparticles are disposed adjacent a surface of the support material. Nanostructures may be formed as anchored to nanoparticles that are adjacent the surface of the support material by heating the nano-catalysts and then exposing the nano-catalysts to an organic vapor. The nanostructures are typically single wall or multi-wall carbon nanotubes.

Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

2012-11-27T23:59:59.000Z

193

Fabrication of faceted nanopores in magnesium  

SciTech Connect (OSTI)

In this paper, using high resolution transmission electron microscopy, we showed the fabrication of faceted nanopores with various shapes in magnesium by focused electron beam (e-beam). The characteristics of nanopore shapes and the crystallographic planes corresponding to the edges of the nanopores were discussed in detail. Interestingly, by manipulating the e-beam (e.g., irradiation direction and duration), the nanopore shape and size could be effectively controlled along different directions. Our results provide important insight into the nanopore patterning in metallic materials and are of fundamental importance concerning the relevant applications, such as nanopore-based sensor, etc.

Wu, Shujing; Cao, Fan; Zheng, He; Sheng, Huaping; Liu, Chun; Liu, Yu; Zhao, Dongshan; Wang, Jianbo, E-mail: wang@whu.edu.cn [School of Physics and Technology, Center for Electron Microscopy and MOE Key Laboratory of Artificial Micro- and Nano-Structures, Wuhan University, Wuhan 430072 (China)] [School of Physics and Technology, Center for Electron Microscopy and MOE Key Laboratory of Artificial Micro- and Nano-Structures, Wuhan University, Wuhan 430072 (China)

2013-12-09T23:59:59.000Z

194

Stabilization of Electrocatalytic Metal Nanoparticles at Metal...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene Triple Junction Points. Stabilization of Electrocatalytic Metal Nanoparticles at Metal-Metal Oxide-Graphene...

195

Fabrication and Testing of Deflecting Cavities for APS  

SciTech Connect (OSTI)

Jefferson Lab (Newport News, Virginia) in collaboration with Argonne National Laboratory (Argonne, IL) has fabricated and tested four first article, 2.8 GHz, deflecting SRF cavities, for Argonne's Short-Pulse X-ray (SPX) project. These cavities are unique in many ways including the fabrication techniques in which the cavity cell and waveguides were fabricated. These cavity subcomponents were milled from bulk large grain niobium ingot material directly from 3D CAD files. No forming of sub components was used with the exception of the beam-pipes. The challenging cavity and helium vessel design and fabrication results from the stringent RF performance requirements required by the project and operation in the APS ring. Production challenges and fabrication techniques as well as testing results will be discussed in this paper.

Mammosser, John; Wang, Haipeng; Rimmer, Robert; Jim, Henry; Katherine, Wilson; Dhakal, Pashupati; Ali, Nassiri; Jim, Kerby; Jeremiah, Holzbauer; Genfa, Wu; Joel, Fuerst; Yawei, Yang; Zenghai, Li

2013-09-01T23:59:59.000Z

196

Status of Transuranic Bearing Metallic Fuel Development  

SciTech Connect (OSTI)

This paper summarizes the status of the metallic fuel development under the Advanced Fuel Cycle Initiative (AFCI). The metallic fuel development program includes fuel fabrication, characterization, advanced cladding research, irradiation testing and post-irradiation examination (PIE). The focus of this paper is on the recent irradiation experiments conducted in the Advanced Test Reactor and some PIE results from these tests.

Steve Hayes; Bruce Hilton; Heather MacLean; Debbie Utterbeck; Jon Carmack; Kemal Pasamehmetoglu

2009-09-01T23:59:59.000Z

197

Carbon Nanotubes Based Nanoelectrode Arrays: Fabrication, Evaluation...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Arrays: Fabrication, Evaluation and Application in Voltammetric Analysis. Carbon Nanotubes Based Nanoelectrode Arrays: Fabrication, Evaluation and Application in Voltammetric...

198

Method of producing adherent metal oxide coatings on metallic surfaces  

DOE Patents [OSTI]

Provided is a process of producing an adherent synthetic corrosion product (sludge) coating on metallic surfaces. The method involves a chemical reaction between a dry solid powder mixture of at least one reactive metal oxide with orthophosphoric acid to produce a coating in which the particles are bound together and the matrix is adherent to the metallic surface.

Lane, Michael H. (Clifton Park, NY); Varrin, Jr., Robert D. (McLean, VA)

2001-01-01T23:59:59.000Z

199

Modeling electrodeposition for LIGA microdevice fabrication  

SciTech Connect (OSTI)

To better understand and to help optimize the electroforming portion of the LIGA process, we have developed one and two-dimensional numerical models describing electrode-position of metal into high aspect-ratio molds. The one-dimensional model addresses dissociation, diffusion, electromigration, and deposition of multiple ion species. The two-dimensional model is limited to a single species, but includes transport induced by forced flow of electrolyte outside the mold and by buoyancy associated with metal ion depletion within the mold. To guide model development and to validate these models, we have also conducted a series of laboratory experiments using a sulfamate bath to deposit nickel in cylindrical molds having aspect ratios up to twenty-five. The experimental results indicate that current densities well in excess of the diffusion-limited currents may still yield metal deposits of acceptable morphology. However, the numerical models demonstrate that such large ion fluxes cannot be sustained by convection within the mold resulting from flow across the mold top. Instead, calculations suggest that the observed enhancement of transport probably results from natural convection within the molds, and that buoyancy-driven flows may be critical to metal ion transport even in micron-scale features having very large aspect ratios. Taking advantage of this enhanced ion transport may allow order-of-magnitude reductions in electroforming times for LIGA microdevice fabrication. 42 refs., 14 figs., 1 tab.

Griffiths, S.K.; Nilson, R.H.; Bradshaw, R.W. [and others

1998-02-01T23:59:59.000Z

200

Mesoporous Silica-Supported Metal Oxide-Promoted Rh Nanocatalyst for Selective Production of Ethanol from Syngas  

SciTech Connect (OSTI)

The objective is to develop a process that will convert synthesis gas from coal into ethanol and then transform the ethanol into hydrogen. Principal investigators from Iowa State University include Dr. George Kraus, Dr. Victor Lin, Marek Pruski, and Dr. Robert Brown. Task 1 involves catalyst development and catalyst scale up. Mesoporous manganese silicate mixed oxide materials will be synthesized, characterized and evaluated. The first-and secondgeneration catalysts have been prepared and scaled up for use in Task 2. The construction of a high-pressure reactor system for producing synthetic liquid fuel from simulated synthesis gas stream has been completed as the first step in Task 2. Using the first- and second generation catalysts, the reactor has demonstrated the production of synthetic liquid fuel from a simulated synthesis gas stream.

George Kraus

2010-09-30T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


201

Fuel Fabrication Capability Research and Development Plan  

SciTech Connect (OSTI)

The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors. Therefore, the overriding motivation behind the FFC R&D program described in this plan is to foster closer integration between fuel design and fabrication to reduce programmatic risk. These motivating factors are all interrelated, and progress addressing one will aid understanding of the others. The FFC R&D needs fall into two principal categories, 1) baseline process optimization, to refine the existing fabrication technologies, and 2) manufacturing process alternatives, to evaluate new fabrication technologies that could provide improvements in quality, repeatability, material utilization, or cost. The FFC R&D Plan examines efforts currently under way in regard to coupon, foil, plate, and fuel element manufacturing, and provides recommendations for a number of R&D topics that are of high priority but not currently funded (i.e., knowledge gaps). The plan ties all FFC R&D efforts into a unified vision that supports the overall Convert Program schedule in general, and the fabrication schedule leading up to the MP-1 and FSP-1 irradiation experiments specifically. The fabrication technology decision gates and down-selection logic and schedules are tied to the schedule for fabricating the MP-1 fuel plates, which will provide the necessary data to make a final fuel fabrication process down-selection. Because of the short turnaround between MP-1 and the follow-on FSP-1 and MP-2 experiments, the suite of specimen types that will be available for MP-1 will be the same as those available for FSP-1 and MP-2. Therefore, the only opportunity to explore parameter space and alternative processing is between now and 2016 when the candidate processes are down-selected in preparation for the MP-1, FSP-1, and MP-2 plate manufacturing campaigns. A number of key risks identified by the FFC are discussed in this plan, with recommended mitigating actions for those activities within FFC, and identification of risks that are impacted by activities in other areas of the Convert Program. The R&D Plan does not include discussion of FFC initiatives related to production-scale manufacturing of fuel (e.g., establishment of the Pilot Line Production Facility), rather, the goal of this plan is to document the R&D activities needed ultimately to enable high-quality and cost-effective production of the fuel by the commercial fuel fabricator. The intent is for this R&D Plan to be a living document that will be reviewed and updated on a regular basis (e.g., annually) to ensure that FFC R&D activities remain properly aligned to the needs of the Convert Program. This version of the R&D Plan represents the first annual review and revision.

Senor, David J.; Burkes, Douglas

2014-04-17T23:59:59.000Z

202

Method of making patterned helical metallic ribbon for continuous edge winding applications  

DOE Patents [OSTI]

Metallic ribbon having cutout patterns therein is fabricated in continuous helical form by directing a melt stream or jet onto a rapidly moving patterned substrate surface. 10 figs.

Liebermann, H.H.; Frischmann, P.G.; Rosenberry, G.M. Jr.

1982-08-10T23:59:59.000Z

203

Intraocular lens fabrication  

DOE Patents [OSTI]

This invention describes a method for fabricating an intraocular lens made rom clear Teflon.TM., Mylar.TM., or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube.

Salazar, Mike A. (Albuquerque, NM); Foreman, Larry R. (Los Alamos, NM)

1997-01-01T23:59:59.000Z

204

Intraocular lens fabrication  

DOE Patents [OSTI]

This invention describes a method for fabricating an intraocular lens made from clear Teflon{trademark}, Mylar{trademark}, or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube. 13 figs.

Salazar, M.A.; Foreman, L.R.

1997-07-08T23:59:59.000Z

205

Electrochemical fabrication of capacitors  

SciTech Connect (OSTI)

A film of nickel oxide is anodically deposited on a graphite sheet held in position on an electrochemical cell during application of a positive electrode voltage to the graphite sheet while exposed to an electrolytic nickel oxide solution within a volumetrically variable chamber of the cell. An angularly orientated x-ray beam is admitted into the cell for transmission through the deposited nickel oxide film in order to obtain structural information while the film is subject to electrochemical and in-situ x-ray spectroscopy from which optimum film thickness, may be determined by comparative analysis for capacitor fabrication purposes.

Mansour, A.N.; Melendres, C.A.

1999-12-14T23:59:59.000Z

206

Actinide metal processing  

DOE Patents [OSTI]

A process of converting an actinide metal such as thorium, uranium, or plnium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is provided together with a low temperature process of preparing an actinide oxide nitrate such as uranyl nitrte. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

Sauer, Nancy N. (Los Alamos, NM); Watkin, John G. (Los Alamos, NM)

1992-01-01T23:59:59.000Z

207

Actinide metal processing  

DOE Patents [OSTI]

A process for converting an actinide metal such as thorium, uranium, or plutonium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is described together with a low temperature process for preparing an actinide oxide nitrate such as uranyl nitrate. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

Sauer, N.N.; Watkin, J.G.

1992-03-24T23:59:59.000Z

208

Fate of Noble Metals during the Pyroprocessing of Spent Nuclear Fuel  

SciTech Connect (OSTI)

During the pyroprocessing of spent nuclear fuel by electrochemical techniques, fission products are separated as the fuel is oxidized at the anode and refined uranium is deposited at the cathode. Those fission products that are oxidized into the molten salt electrolyte are considered active metals while those that do not react are considered noble metals. The primary noble metals encountered during pyroprocessing are molybdenum, zirconium, ruthenium, rhodium, palladium, and technetium. Pyroprocessing of spent fuel to date has involved two distinctly different electrorefiner designs, in particular the anode to cathode configuration. For one electrorefiner, the anode and cathode collector are horizontally displaced such that uranium is transported across the electrolyte medium. As expected, the noble metal removal from the uranium during refining is very high, typically in excess of 99%. For the other electrorefiner, the anode and cathode collector are vertically collocated to maximize uranium throughput. This arrangement results in significantly less noble metals removal from the uranium during refining, typically no better than 20%. In addition to electrorefiner design, operating parameters can also influence the retention of noble metals, albeit at the cost of uranium recovery. Experiments performed to date have shown that as much as 100% of the noble metals can be retained by the cladding hulls while affecting the uranium recovery by only 6%. However, it is likely that commercial pyroprocessing of spent fuel will require the uranium recovery to be much closer to 100%. The above mentioned design and operational issues will likely be driven by the effects of noble metal contamination on fuel fabrication and performance. These effects will be presented in terms of thermal properties (expansion, conductivity, and fusion) and radioactivity considerations. Ultimately, the incorporation of minor amounts of noble metals from pyroprocessing into fast reactor metallic fuel will be shown to be of no consequence to reactor performance.

B.R. Westphal; D. Vaden; S.X. Li; G.L. Fredrickson; R.D. Mariani

2009-09-01T23:59:59.000Z

209

Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders  

SciTech Connect (OSTI)

The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical feasibility studies were performed to identify the most viable approaches to NNS preform fabrication using basic powder metallurgy mill product forms as the building blocks and advanced joining techniques including fusion and solid state joining to assemble these building blocks into efficient machining performs.

Dr. David M. Bowden; Dr. William H. Peter

2012-03-31T23:59:59.000Z

210

CVD of refractory amorphous metal alloys  

SciTech Connect (OSTI)

In this work, a novel process is described for the fabrication of multi-metallic amorphous metal alloy coatings using a chemical vapor deposition (CVD) technique. Of special interest in this work are amorphous metal alloys containing Mo and/or Cr which have high crystallization temperatures and readily available low decomposition temperature metal-bearing precursors. The conditions for amorphous alloy formation via CVD are described as well as the chemical properties of these materials. High temperature, aqueous corrosion tests have shown these materials (especially those containing Cr) are among the most corrosion resistant metal alloys known.

Tenhover, M. [The Carborundum Co., Niagara Falls, NY (United States). Technology Div.

1995-08-01T23:59:59.000Z

211

Fabrication Flaws in Reactor Pressure Vessel Repair Welds  

SciTech Connect (OSTI)

This paper describes the fabrication flaw distribution and characterization in the repair weld metal of reactor pressure vessels. This work indicates that the large flaws occur in these repairs. These results show that repair flaws are complex in composition and sometimes include cracks on the repair ends. Parametric analysis using an exponential fit is performed on the data. A description of repair flaw morphology is provided. Fabrication flaws in repairs are characterized using high sensitivity nondestructive ultrasonic testing, validation by other nondestructive evaluation (NDE) techniques, and complemented by destructive testing.

Schuster, George J.; Doctor, Steven R.

2007-12-01T23:59:59.000Z

212

AFIP-6 Fabrication Summary Report  

SciTech Connect (OSTI)

The AFIP-6 (ATR Full-size plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP-6 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

Glenn A. Moore; M. Craig Marshall

2011-09-01T23:59:59.000Z

213

AFIP-2 Fabrication Summary Report  

SciTech Connect (OSTI)

The Advanced Test Reactor (ATR) Full-size Plate In Center Flux Trap Position (AFIP)-2 experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP 2 experiment to be irradiated in the Idaho National Laboratory ATR. This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

Glenn Moore

2010-02-01T23:59:59.000Z

214

AFIP-4 Fabrication Summary Report  

SciTech Connect (OSTI)

The AFIP-4 (ATR Full size-plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Twelve qualified fueled plates were fabricated for the AFIP-4 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts; including material selection, fabrication processes, and fuel plate qualification.

Glenn A. Moore

2010-02-01T23:59:59.000Z

215

Electroless metal plating of plastics  

DOE Patents [OSTI]

Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

Krause, Lawrence J. (Chicago, IL)

1986-01-01T23:59:59.000Z

216

Electroless metal plating of plastics  

DOE Patents [OSTI]

Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

Krause, L.J.

1982-09-20T23:59:59.000Z

217

Electroless metal plating of plastics  

DOE Patents [OSTI]

Process for plating main group metals on aromatic polymers is carried out by the use of a nonaqueous solution of a salt of an alkali metal in a positive valence state and a main group metal in a negative valence state with contact between the solution and polymer providing a redox reaction causing the deposition of the main group metal and the reduction of the polymer. Products from the process exhibit useful decorative and electrical properties.

Krause, Lawrence J. (Chicago, IL)

1984-01-01T23:59:59.000Z

218

Method of coating metal surfaces to form protective metal coating thereon  

DOE Patents [OSTI]

A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof. 1 figure.

Krikorian, O.H.; Curtis, P.G.

1992-03-31T23:59:59.000Z

219

Fabrication of High-Speed Resonant Cavity Enhanced Schottky Photodiodes  

E-Print Network [OSTI]

Abstract We report the fabrication and testing of a GaAsbased high-speed resonant cavity enhanced (RCE) Schottky photodiode. The top-illuminated RCE detector is constructed by integrating a Schottky contact, a thin absorption region (InHXHVGaHXWPAs) and a distributed AlAsGaAs Bragg mirror. The Schottky contact metal serves as a high-reflectivity top mirror in the RCE detector structure. The devices were fabricated by using a microwave-compatible fabrication process. The resulting spectral photo response had a resonance around 895 nm, in good agreement with our simulations. The full-widthat-half-maximum (FWHM) was 15 nm, and the enhancement factor was in excess of 6. The photodiode had an experimental setup limited temporal response of 18 ps FWHM, corresponding to a 3-dB bandwidth of 20 GHz. Index TermsHigh-speed circuits/devices, photodetectors, photodiodes, resonant caity enhancement, Schottky diodes.

Ekmel zbay; M. Saiful Islam; Bora Onat; Student Member; Mutlu Gkkavas; Orhan Aytr; Gary Tuttle; Elias Towe; R. H. Henderson; M. Selim nl; Senior Member

220

JLab SRF Cavity Fabrication Errors, Consequences and Lessons Learned  

SciTech Connect (OSTI)

Today, elliptical superconducting RF (SRF) cavities are preferably made from deep-drawn niobium sheets as pursued at Jefferson Laboratory (JLab). The fabrication of a cavity incorporates various cavity cell machining, trimming and electron beam welding (EBW) steps as well as surface chemistry that add to forming errors creating geometrical deviations of the cavity shape from its design. An analysis of in-house built cavities over the last years revealed significant errors in cavity production. Past fabrication flaws are described and lessons learned applied successfully to the most recent in-house series production of multi-cell cavities.

Frank Marhauser

2011-09-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


221

"Fractal Growth Modeling of Electrochemical Deposition in Solid Freeform Fabrication," J. G. Zhou, Z. He and J. Guo, Proceedings of the Tenth Solid Freeform Fabrication Symposium, Austin, Texas, August, 1999.  

E-Print Network [OSTI]

"Fractal Growth Modeling of Electrochemical Deposition in Solid Freeform Fabrication," J. G. Zhou, August, 1999. FRACTAL GROWTH MODELING OF ELECTROCHEMICAL DEPOSITION IN SOLID FREEFORM FABRICATION Jack G deposition among metal particles during ECLD-SFF is a fractal growth process. The fractal dimension

Zhou, Jack

222

Low cost fabrication of silicon carbide based ceramics and fiber reinforced composites  

SciTech Connect (OSTI)

A low cost processing technique called reaction forming for the fabrication of near-net and complex shaped components of silicon carbide based ceramics and composites is presented. This process consists of the production of a microporous carbon preform and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture with very good control of pore volume and pore size thereby yielding materials with tailorable microstructure and composition. Mechanical properties (elastic modulus, flexural strength, and fracture toughness) of reaction-formed silicon carbide ceramics are presented. This processing approach is suitable for various kinds of reinforcements such as whiskers, particulates, fibers (tows, weaves, and filaments), and 3-D architectures. This approach has also been used to fabricate continuous silicon carbide fiber reinforced ceramic composites (CFCC`s) with silicon carbide based matrices. Strong and tough composites with tailorable matrix microstructure and composition have been obtained. Microstructure and thermomechanical properties of a silicon carbide (SCS-6) fiber reinforced reaction-formed silicon carbide matrix composites are discussed.

Singh, M.; Levine, S.R.

1995-07-01T23:59:59.000Z

223

Fabrication methods for low impedance lithium polymer electrodes  

DOE Patents [OSTI]

A process for fabricating an electrolyte-electrode composite suitable for high energy alkali metal battery that includes mixing composite electrode materials with excess liquid, such as ethylene carbonate or propylene carbonate, to produce an initial formulation, and forming a shaped electrode therefrom. The excess liquid is then removed from the electrode to compact the electrode composite which can be further compacted by compression. The resulting electrode exhibits at least a 75% lower resistance.

Chern, Terry Song-Hsing (Midlothian, VA); MacFadden, Kenneth Orville (Highland, MD); Johnson, Steven Lloyd (Arbutus, MD)

1997-01-01T23:59:59.000Z

224

Fabrication methods for low impedance lithium polymer electrodes  

DOE Patents [OSTI]

A process is described for fabricating an electrolyte-electrode composite suitable for high energy alkali metal battery that includes mixing composite electrode materials with excess liquid, such as ethylene carbonate or propylene carbonate, to produce an initial formulation, and forming a shaped electrode therefrom. The excess liquid is then removed from the electrode to compact the electrode composite which can be further compacted by compression. The resulting electrode exhibits at least a 75% lower resistance.

Chern, T.S.; MacFadden, K.O.; Johnson, S.L.

1997-12-16T23:59:59.000Z

225

Comments on Americium Volatilization during Fuel Fabrication for Fast Reactors  

SciTech Connect (OSTI)

The physical processes relevant to the fabrication of metallic and ceramic nuclear fuels are analyzed, with attention to recycling of fuels containing U, Pu, and minor volatile actinides for the use in fast reactors. This analysis is relevant to the development of a process model that can be used for the numerical simulation and prediction of the spatial distribution of composition in the fuel, an important factor in fuel performance.

Sabau, Adrian S [ORNL; Ohriner, Evan Keith [ORNL

2008-01-01T23:59:59.000Z

226

LIFE Target Fabrication Research Plan Sept 2008  

SciTech Connect (OSTI)

The target-system for the baseline LIFE fast-ignition target was analyzed to establish a preliminary estimate for the costs and complexities involved in demonstrating the technologies needed to build a prototype LIFE plant. The baseline fast-ignition target upon which this analysis was developed is shown in Figure 1.0-1 below. The LIFE target-system incorporates requirements for low-cost, high throughput manufacture, high-speed, high accuracy injection of the target into the chamber, production of sufficient energy from implosion and recovery and recycle of the imploded target material residue. None of these functions has been demonstrated to date. Existing target fabrication techniques which lead to current 'hot spot' target costs of {approx}$100,000 per target and at a production rate of 2/day are unacceptable for the LIFE program. Fabrication techniques normally used for low-cost, low accuracy consumer products such as toys must be adapted to the high-accuracy LIFE target. This will be challenge. A research program resulting is the demonstration of the target-cycle technologies needed for a prototype LIFE reactor is expected to cost {approx}$51M over the course of 5 years. The effort will result in targets which will cost an estimated $0.23/target at a rep-rate of 20 Hz or about 1.73M targets/day.

Miles, R; Biener, J; Kucheyev, S; Montesanti, R; Satcher, J; Spadaccini, C; Rose, K; Wang, M; Hamza, A; Alexander, N; Brown, L; Hund, J; Petzoldt, R; Sweet, W; Goodin, D

2008-11-10T23:59:59.000Z

227

(Data in thousand metric tons of silicon content unless otherwise noted) Domestic Production and Use: Estimated value of silicon metal and alloys (excluding semiconductor-grade silicon)  

E-Print Network [OSTI]

%; China, 16%; South Africa, 13%; Canada, 12%; and other, 39%. Tariff: Item Number Normal Trade Relations metal: Brazil, 37%; South Africa, 25%; Canada, 14%; Norway, 6%; and other, 18%. Total: Brazil, 20 energy costs. Demand for silicon metal comes primarily from the aluminum and chemical industries

228

One-Step Fabrication of High-Performance All-SWNT Field-Effect Transistors by Patterned Growth Technique  

E-Print Network [OSTI]

transfer characteristics, fabricated by modifying our SAM-based patterning technique [4]. With an improved pattering technique of SAM film, metal catalysts are dip-coated in SAM removed area. By ACCVD technique). Fig. 1. (a) SEM images of the fabricated all-SWNT FET. The electrode-shape films consisted

Maruyama, Shigeo

229

Reactive binders for metal parts produced by Three Dimensional Printing  

E-Print Network [OSTI]

Three Dimensional Printing (3DP) is a solid free form fabrication process which enables the construction of parts directly from computer-aided design (CAD) models. In the current process, metal parts are produced by printing ...

Yoo, Helen Jean

1997-01-01T23:59:59.000Z

230

Fabrication of catalyzed ion transport membrane systems  

DOE Patents [OSTI]

Process for fabricating a catalyzed ion transport membrane (ITM). In one embodiment, an uncatalyzed ITM is (a) contacted with a non-reducing gaseous stream while heating to a temperature and for a time period sufficient to provide an ITM possessing anion mobility; (b) contacted with a reducing gaseous stream for a time period sufficient to provide an ITM having anion mobility and essentially constant oxygen stoichiometry; (c) cooled while contacting the ITM with the reducing gaseous stream to provide an ITM having essentially constant oxygen stoichiometry and no anion mobility; and (d) treated by applying catalyst to at least one of (1) a porous mixed conducting multicomponent metallic oxide (MCMO) layer contiguous with a first side of a dense layer of MCMO and (2) a second side of the dense MCMO layer. In another embodiment, these steps are carried out in the alternative order of (a), (d), (b), and (c).

Carolan, Michael Francis; Kibby, Charles Leonard

2013-06-04T23:59:59.000Z

231

Biaxial Creep Specimen Fabrication  

SciTech Connect (OSTI)

This report documents the results of the weld development and abbreviated weld qualification efforts performed by Pacific Northwest National Laboratory (PNNL) for refractory metal and superalloy biaxial creep specimens. Biaxial creep specimens were to be assembled, electron beam welded, laser-seal welded, and pressurized at PNNL for both in-pile (JOYO reactor, O-arai, Japan) and out-of-pile creep testing. The objective of this test campaign was to evaluate the creep behavior of primary cladding and structural alloys under consideration for the Prometheus space reactor. PNNL successfully developed electron beam weld parameters for six of these materials prior to the termination of the Naval Reactors program effort to deliver a space reactor for Project Prometheus. These materials were FS-85, ASTAR-811C, T-111, Alloy 617, Haynes 230, and Nirnonic PE16. Early termination of the NR space program precluded the development of laser welding parameters for post-pressurization seal weldments.

JL Bump; RF Luther

2006-02-09T23:59:59.000Z

232

Methods for fabricating a micro heat barrier  

DOE Patents [OSTI]

Methods for fabricating a highly effective, micron-scale micro heat barrier structure and process for manufacturing a micro heat barrier based on semiconductor and/or MEMS fabrication techniques. The micro heat barrier has an array of non-metallic, freestanding microsupports with a height less than 100 microns, attached to a substrate. An infrared reflective membrane (e.g., 1 micron gold) can be supported by the array of microsupports to provide radiation shielding. The micro heat barrier can be evacuated to eliminate gas phase heat conduction and convection. Semi-isotropic, reactive ion plasma etching can be used to create a microspike having a cusp-like shape with a sharp, pointed tip (<0.1 micron), to minimize the tip's contact area. A heat source can be placed directly on the microspikes. The micro heat barrier can have an apparent thermal conductivity in the range of 10.sup.-6 to 10.sup.-7 W/m-K. Multiple layers of reflective membranes can be used to increase thermal resistance.

Marshall, Albert C.; Kravitz, Stanley H.; Tigges, Chris P.; Vawter, Gregory A.

2004-01-06T23:59:59.000Z

233

Spray casting of metallic preforms  

DOE Patents [OSTI]

A metal alloy is melted in a crucible and ejected from the bottom of the crucible as a descending stream of molten metal. The descending stream is impacted with a plurality of primary inert gas jets surrounding the molten metal stream to produce a plume of atomized molten metal droplets. An inert gas is blown onto a lower portion of the plume with a plurality of auxiliary inert gas jets to deflect the plume into a more restricted pattern of high droplet density, thereby substantially eliminating unwanted overspray and resulting wasted material. The plume is projected onto a moving substrate to form a monolithic metallic product having generally parallel sides.

Flinn, John E. (Idaho Falls, ID); Burch, Joseph V. (Shelley, ID); Sears, James W. (Niskayuna, NY)

2000-01-01T23:59:59.000Z

234

Enforcement Letter, Parsons Technology Development & Fabrication...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Technology Development & Fabrication Complex - April 13, 2010 Enforcement Letter, Parsons Technology Development & Fabrication Complex - April 13, 2010 April 13, 2010 Issued to...

235

Metal inks  

DOE Patents [OSTI]

Self-reducing metal inks and systems and methods for producing and using the same are disclosed. In an exemplary embodiment, a method may comprise selecting metal-organic (MO) precursor, selecting a reducing agent, and dissolving the MO precursor and the reducing agent in an organic solvent to produce a metal ink that remains in a liquid phase at room temperature. Metal inks, including self-reducing and fire-through metal inks, are also disclosed, as are various applications of the metal inks.

Ginley, David S; Curtis, Calvin J; Miedaner, Alex; van Hest, Marinus Franciscus Antonius Maria; Kaydanova, Tatiana

2014-02-04T23:59:59.000Z

236

Fabrication of metallic nanostructures from sputtered nanocluster precursors  

E-Print Network [OSTI]

This thesis studies the morphological and electrical properties of copper nanocluster devices generated by DC magnetron sputtering and annealed at temperatures up to 1100 C. At each annealing step, the resistivity of the ...

DelHagen, William S

2004-01-01T23:59:59.000Z

237

Energy Conservation and Waste Reduction in the Metal Fabrication Industry  

E-Print Network [OSTI]

Reductions of energy use and waste generation can help manufacturers to be more profitable and more environmentally acceptable. Industrial Assessment Centers located at universities throughout the United States, funded by the U.S. Department...

Kirk, M. C. Jr.; Looby, G. P.

238

Facile fabrication of spherical nanoparticle-tipped AFM probes for plasmonic applications  

E-Print Network [OSTI]

for reliably producing metallic spherical nanoparticle tips using only a simple electrochemical cell. Fabrication of Au spherical nanoparticle (AuNP) tips onto commercial AFM probes is achieved using single-pulse high- fi eld electrochemical growth... is employed for growth since both the cell geometry and electrodeposition solution are kept the same between fabrications. AFM probes are attached to fl u- orine-doped tin oxide (FTO) conductive glass, used as a working DOI: 10.1002/ppsc.201400104 Facile...

Sanders, Alan; Zhang, Liwu; Bowman, Richard W.; Herrmann, Lars O.; Baumberg, Jeremy J.

2014-07-16T23:59:59.000Z

239

High Activity of Ce1-xNixO2-y for H2 Production through Ethanol Steam Reforming: Tuning Catalytic Performance through Metal-Oxide Interactions  

SciTech Connect (OSTI)

The importance of the oxide: Ce{sub 0.8}Ni{sub 0.2}O{sub 2-y} is an excellent catalyst for ethanol steam reforming. Metal-oxide interactions perturb the electronic properties of the small particles of metallic nickel present in the catalyst under the reaction conditions and thus suppress any methanation activity. The nickel embedded in ceria induces the formation of O vacancies, which facilitate cleavage of the OH bonds in ethanol and water.

G Zhou; L Barrio; S Agnoli; S Senanayake; J Evans; A Kubacka; M Estrella; J Hanson; A Martinez-Arias; et al.

2011-12-31T23:59:59.000Z

240

Silicone metalization  

DOE Patents [OSTI]

A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

2008-12-09T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

Silicone metalization  

DOE Patents [OSTI]

A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

2006-12-05T23:59:59.000Z

242

Epsilon Metal Waste Form for Immobilization of Noble Metals from Used Nuclear Fuel  

SciTech Connect (OSTI)

Epsilon metal (?-metal), an alloy of Mo, Pd, Rh, Ru, and Tc, is being developed as a waste form to treat and immobilize the undissolved solids and dissolved noble metals from aqueous reprocessing of commercial used nuclear fuel. Epsilon metal is an attractive waste form for several reasons: increased durability relative to borosilicate glass, it can be fabricated without additives (100% waste loading), and in addition it also benefits borosilicate glass waste loading by eliminating noble metals from the glass and thus the processing problems related there insolubility in glass. This work focused on the processing aspects of the epsilon metal waste form development. Epsilon metal is comprised of refractory metals resulting in high reaction temperatures to form the alloy, expected to be 1500 - 2000C making it a non-trivial phase to fabricate by traditional methods. Three commercially available advanced technologies were identified: spark-plasma sintering, microwave sintering, and hot isostatic pressing, and investigated as potential methods to fabricate this waste form. Results of these investigations are reported and compared in terms of bulk density, phase assemblage (X-ray diffraction and elemental analysis), and microstructure (scanning electron microscopy).

Crum, Jarrod V.; Strachan, Denis M.; Rohatgi, Aashish; Zumhoff, Mac R.

2013-10-01T23:59:59.000Z

243

Microsystem product development.  

SciTech Connect (OSTI)

Over the last decade the successful design and fabrication of complex MEMS (MicroElectroMechanical Systems), optical circuits and ASICs have been demonstrated. Packaging and integration processes have lagged behind MEMS research but are rapidly maturing. As packaging processes evolve, a new challenge presents itself, microsystem product development. Product development entails the maturation of the design and all the processes needed to successfully produce a product. Elements such as tooling design, fixtures, gages, testers, inspection, work instructions, process planning, etc., are often overlooked as MEMS engineers concentrate on design, fabrication and packaging processes. Thorough, up-front planning of product development efforts is crucial to the success of any project.

Polosky, Marc A.; Garcia, Ernest J.

2006-04-01T23:59:59.000Z

244

Microfabrication of freestanding metal structures released from graphite substrates.  

SciTech Connect (OSTI)

A sacrificial layer is usually used to release electroformed microstructures. Because of the chemistry applied to the sacrificial layer, only a limited number of metals can be used for electroforming. A novel method to fabricate freestanding electroformed copper structures is presented. A graphite substrate allows the release of the metal part, by abrasive removal of the graphite after electroforming. Results on fabrication of high-aspect-ratio freestanding copper grids are presented; these can be used as x-ray collimator in medical imaging to reduce scattered radiation. This process has potential application to the fabrication of injection molds and microparts on pick-and-place carriers for microelectromechanical systems (MEMS).

Makarova, O. V.; Tang, C.-M.; Mancini, D. C.; Moldovan, N.; Divan, R.; Ryding, D. G.; Lee, R. H.

2002-02-22T23:59:59.000Z

245

Advances in LIGA-Based Post-Mold Fabrication  

SciTech Connect (OSTI)

The establishment of a process to allow planarization of deep x-ray lithography based microfabncated metal components via diamond lapping has enabled examination of three additional microfabrication issues. The areas of improvement that are discussed include materials, microassembly and packaging, and multilevel fabrication. New materials work has centered on magnetic materials including precision micromagnets and surface treatments of electrodeposited materials. Assembly and packaging has been aided by deep silicon etch processing and the use of conventional precision milling equipment combined with press-tit assembly. Diffhsion bonding is shown to be a particularly important approach to achieving multilevel metal mechanisms and furthermore shows promise for achieving batch assembled and packaged high aspect-ratio metal micromechanics,

Christenson, T.R.

1998-10-21T23:59:59.000Z

246

Metallic Fuel Casting Development and Parameter Optimization Simulations  

SciTech Connect (OSTI)

One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

2013-03-01T23:59:59.000Z

247

Characterization of mixing in a coaxial jet mixer for nanoparticle fabrication  

E-Print Network [OSTI]

Mixing in a micro-scale coaxial turbulent jet mixer for the fabrication of nanoparticles for drug delivery was experimentally characterized. Rapid mixing due to turbulence offers improved control of nanoparticle production ...

Gilson, Laura (Laura Marie)

2013-01-01T23:59:59.000Z

248

Digital Design and Fabrication Techniques Using a 3-Axis CNC Mill  

E-Print Network [OSTI]

The objective of my research involves an investigation of the relationship between design and production through a case study fabrication project which utilize digital design software and manufacturing technologies, to achieve a better understanding...

Coffman, Ky

2010-07-14T23:59:59.000Z

249

Nanostructured metal foams: synthesis and applications  

SciTech Connect (OSTI)

Fabrication of monolithic metallic nanoporous materials is difficult using conventional methodology. Here they report a relatively simple method of synthesizing monolithic, ultralow density, nanostructured metal foams utilizing self-propagating combustion synthesis of novel metal complexes containing high nitrogen energetic ligands. Nanostructured metal foams are formed in a post flame-front dynamic assembly with densities as low as 0.011 g/cc and surface areas as high as 270 m{sup 2}/g. They have produced metal foams via this method of titanium, iron, cobalt, nickel, zirconium, copper, palladium, silver, hafnium, platinum and gold. Microstructural features vary as a function of composition and process parameters. Applications for the metal foams are discussed including hydrogen absorption in palladium foams. A model for the sorption kinetics of hydrogen in the foams is presented.

Luther, Erik P [Los Alamos National Laboratory; Tappan, Bryce [Los Alamos National Laboratory; Mueller, Alex [Los Alamos National Laboratory; Mihaila, Bogdan [Los Alamos National Laboratory; Volz, Heather [Los Alamos National Laboratory; Cardenas, Andreas [Los Alamos National Laboratory; Papin, Pallas [Los Alamos National Laboratory; Veauthier, Jackie [Los Alamos National Laboratory; Stan, Marius [Los Alamos National Laboratory

2009-01-01T23:59:59.000Z

250

Deterministic, Nanoscale Fabrication of Mesoscale Objects  

SciTech Connect (OSTI)

Neither LLNL nor any other organization has the capability to perform deterministic fabrication of mm-sized objects with arbitrary, {micro}m-sized, 3-dimensional features with 20-nm-scale accuracy and smoothness. This is particularly true for materials such as high explosives and low-density aerogels. For deterministic fabrication of high energy-density physics (HEDP) targets, it will be necessary both to fabricate features in a wide variety of materials as well as to understand and simulate the fabrication process. We continue to investigate, both in experiment and in modeling, the ablation/surface-modification processes that occur with the use of laser pulses that are near the ablation threshold fluence. During the first two years, we studied ablation of metals, and we used sub-ps laser pulses, because pulses shorter than the electron-phonon relaxation time offered the most precise control of the energy that can be deposited into a metal surface. The use of sub-ps laser pulses also allowed a decoupling of the energy-deposition process from the ensuing movement/ablation of the atoms from the solid, which simplified the modeling. We investigated the ablation of material from copper, gold, and nickel substrates. We combined the power of the 1-D hydrocode ''HYADES'' with the state-of-the-art, 3-D molecular dynamics simulations ''MDCASK'' in our studies. For FY04, we have stretched ourselves to investigate laser ablation of carbon, including chemically-assisted processes. We undertook this research, because the energy deposition that is required to perform direct sublimation of carbon is much higher than that to stimulate the reaction 2C + O{sub 2} => 2CO. Thus, extremely fragile carbon aerogels might survive the chemically-assisted process more readily than ablation via direct laser sublimation. We had planned to start by studying vitreous carbon and move onto carbon aerogels. We were able to obtain flat, high-quality vitreous carbon, which was easy to work on, experimentally and relatively easy to model. We were provided with bulk samples of carbon aerogel by Dr. Joe Satcher, but the shop that would have prepared mounted samples for us was overwhelmed by programmatic assignments. We are pursuing aligned carbon nanotubes, provided to us by colleagues at NASA Ames Research Center, as an alternative to aerogels. Dr. Gilmer started modeling the laser/thermally accelerated reactions of carbon with H{sub 2}, rather than O{sub 2}, due to limited information on equation of state for CO. We have extended our molecular dynamics models of ablation to include carbon in the form of graphite, vitreous carbon, and aerogels. The computer code has features that allow control of temperature, absorption of shock waves, and for the ejection of material from the computational cell. We form vitreous carbon atomic configurations by melting graphite in a microcanonical cell at a temperature of about 5000K. Quenching the molten carbon at a controlled rate of cooling yields material with a structure close to that of the vitreous carbon produced in the laboratory. To represent the aerogel, we have a computer code that connects ''graphite'' rods to randomly placed points in the 3-D computational cell. Ablation simulations yield results for vitreous carbon similar to our previous results with copper, usually involving the transient melting of the material above the threshold energy density. However, some fracturing in the solid regions occurs in this case, but was never observed in copper. These simulations are continuing, together with studies of the reaction of hydrogen with vitreous graphite at high temperatures. These reactions are qualitatively similar to that of oxygen with the carbon atoms at the surface, and the simulations should provide insight into the applicability of the use of chemical reactions to shape the surfaces of aerogels.

Jr., R M; Shirk, M; Gilmer, G; Rubenchik, A

2004-09-24T23:59:59.000Z

251

Metal hydride fuel storage and method thereof  

DOE Patents [OSTI]

Disclosed herein is a metal hydride fuel storage cartridge having integrated resistive heaters that can be used in conjunction with fuel cells such as MEMS-based fuel cells. The cartridge is fabricated using micromachining methods and thin/thick film materials synthesis techniques.

Morse, Jeffrey D. (Martinez, CA); Jankowski, Alan F. (Livermore, CA); Yu, Conrad (Antioch, CA)

2006-10-17T23:59:59.000Z

252

Metal hydride fuel storage and method thereof  

DOE Patents [OSTI]

Disclosed herein is a metal hydride fuel storage cartridge having integrated resistive heaters that can be used in conjunction with fuel cells such as MEMS-based fuel cells. The cartridge is fabricated using micromachining methods and thin/thick film materials synthesis techniques.

Morse, Jeffrey D [Martinez, CA; Jankowski, Alan F [Livermore, CA; Yu, Conrad [Antioch, CA

2009-05-05T23:59:59.000Z

253

Joined ceramic product  

DOE Patents [OSTI]

According to the present invention, a joined product is at least two ceramic parts, specifically bi-element carbide parts with a bond joint therebetween, wherein the bond joint has a metal silicon phase. The bi-element carbide refers to compounds of MC, M.sub.2 C, M.sub.4 C and combinations thereof, where M is a first element and C is carbon. The metal silicon phase may be a metal silicon carbide ternary phase, or a metal silicide.

Henager, Jr., Charles W [Kennewick, WA; Brimhall, John L. (West Richland, WA) [West Richland, WA

2001-08-21T23:59:59.000Z

254

Understanding and Tailoring the Mechanical Properties of LIGA Fabricated Materials  

SciTech Connect (OSTI)

LIGA fabricated materials and components exhibit several processing issues affecting their metallurgical and mechanical properties, potentially limiting their usefulness for MEMS applications. For example, LIGA processing by metal electrodeposition is very sensitive to deposition conditions which causes significant processing lot variations of mechanical and metallurgical properties. Furthermore, the process produces a material with a highly textured lenticular rnicrostructural morphology suggesting an anisotropic material response. Understanding and controlling out-of-plane anisotropy is desirable for LIGA components designed for out-of-plane flexures. Previous work by the current authors focused on results from a miniature servo-hydraulic mechanical test frame constructed for characterizing LIGA materials. Those results demonstrated microstructural and mechanical properties dependencies with plating bath current density in LIGA fabricated nickel (LIGA Ni). This presentation builds on that work and fosters a methodology for controlling the properties of LIGA fabricated materials through processing. New results include measurement of mechanical properties of LIGA fabricated copper (LIGA Cu), out-of-plane and localized mechanical property measurements using compression testing and nanoindentation of LIGA Ni and LIGA Cu.

Buchheit, T.E.; Christenson, T.R.; Lavan, D.A.; Schmale, D.T.

1999-01-25T23:59:59.000Z

255

Process for the production of hydrogen and carbonyl sulfide from hydrogen sulfide and carbon monoxide using a metal boride, nitride, carbide and/or silicide catalyst  

SciTech Connect (OSTI)

Hydrogen and carbonyl sulfide are produced by a process comprising contacting gaseous hydrogen sulfide with gaseous carbon monoxide in the presence of a metal boride, carbide, nitride and/or silicide catalyst, such as titanium carbide, vanadium boride, manganese nitride or molybdenum silicide.

McGuiggan, M.F.; Kuch, P.L.

1984-05-08T23:59:59.000Z

256

Intermetallic alloy welding wires and method for fabricating the same  

DOE Patents [OSTI]

Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined.

Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

1996-01-01T23:59:59.000Z

257

Intermetallic alloy welding wires and method for fabricating the same  

DOE Patents [OSTI]

Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

Santella, M.L.; Sikka, V.K.

1996-06-11T23:59:59.000Z

258

Process for fabricating composite material having high thermal conductivity  

DOE Patents [OSTI]

A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

Colella, Nicholas J. (Livermore, CA); Davidson, Howard L. (San Carlos, CA); Kerns, John A. (Livermore, CA); Makowiecki, Daniel M. (Livermore, CA)

2001-01-01T23:59:59.000Z

259

Method of fabricating a honeycomb structure  

DOE Patents [OSTI]

A method of fabricating a monolithic honeycomb structure product involves shaping a first mixture of raw materials and a binder into a green honeycomb, extruding a second mixture of raw materials and a binder into one or more green members that each define an opening extending longitudinally therethrough. The raw materials of the second mixture are compatible with the raw materials of the first mixture. The green honeycomb and member(s) are dried. The binders of the green honeycomb and member(s) are softened at the surfaces that are to be bonded. The green member(s) is inserted into the honeycomb and bonded to the honeycomb to form an assembly thereof, which is then dried and fired to form a unified monolithic honeycomb structure. The insertion is best carried out by mounting a member in the shape of a tube on a mandrel, and inserting the mandrel into the honeycomb opening to bond the tube to the honeycomb.

Holleran, Louis M. (Big Flats, NY); Lipp, G. Daniel (Fort Collins, CO)

1999-01-01T23:59:59.000Z

260

Method of fabricating a honeycomb structure  

DOE Patents [OSTI]

A method of fabricating a monolithic honeycomb structure product involves shaping a first mixture of raw materials and a binder into a green honeycomb, extruding a second mixture of raw materials and a binder into one or more green members that each define an opening extending longitudinally therethrough. The raw materials of the second mixture are compatible with the raw materials of the first mixture. The green honeycomb and member(s) are dried. The binders of the green honeycomb and member(s) are softened at the surfaces that are to be bonded. The green member(s) is inserted into the honeycomb and bonded to the honeycomb to form an assembly thereof, which is then dried and fired to form a unified monolithic honeycomb structure. The insertion is best carried out by mounting a member in the shape of a tube on a mandrel, and inserting the mandrel into the honeycomb opening to bond the tube to the honeycomb. 7 figs.

Holleran, L.M.; Lipp, G.D.

1999-08-03T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


261

LAMPF transition-region mechanical fabrication  

SciTech Connect (OSTI)

The primary purpose of the new Transition Region (TR-II) is to optimize the phase matching of the H/sup +/ and H/sup -/ beams during simultaneous transport. TR-II incorporates several design improvements that include larger aperture, a straight beam track, greater beam-path length adjustments, and utility lines integrated with the support system. The close pack density of magnets and beam-line hardware required innovative solutions to magnet design and mounting, vacuum manifolding, and utility routing. Critical magnet placement was accomplished using a new three-dimensional alignment system that does real-time vector calculations on a computer with input from two digital theodolites. All assembly and a large fraction of the mechanical fabrication were done by LAMPF personnel. The TR-II has been operational since September 1983 and routinely transports production beams up to 900-..mu..A current with no major problems.

Bush, E.D. Jr.; Gallegos, J.D.F.; Harrison, R.; Hart, V.E.; Hunter, W.T.; Rislove, S.E.; Sims, J.R.; Van Dyke, W.J.

1984-07-01T23:59:59.000Z

262

Supported molten-metal catalysts  

DOE Patents [OSTI]

An entirely new class of catalysts called supported molten-metal catalysts, SMMC, which can replace some of the existing precious metal catalysts used in the production of fuels, commodity chemicals, and fine chemicals, as well as in combating pollution. SMMC are based on supporting ultra-thin films or micro-droplets of the relatively low-melting (<600.degree. C.), inexpensive, and abundant metals and semimetals from groups 1, 12, 13, 14, 15 and 16, of the periodic table, or their alloys and intermetallic compounds, on porous refractory supports, much like supported microcrystallites of the traditional solid metal catalysts. It thus provides orders of magnitude higher surface area than is obtainable in conventional reactors containing molten metals in pool form and also avoids corrosion. These have so far been the chief stumbling blocks in the application of molten metal catalysts.

Datta, Ravindra (Iowa City, IA); Singh, Ajeet (Iowa City, IA); Halasz, Istvan (Iowa City, IA); Serban, Manuela (Iowa City, IA)

2001-01-01T23:59:59.000Z

263

Examination of dissimilar metal welds in BWR and PWR piping  

SciTech Connect (OSTI)

This paper addresses dissimilar metal weld examinations at PWRS. Surveys were conducted to document the dissimilar metal weld configurations at PWR plants and to update the information known about dissimilar metal weld configurations at BWR plants. The experiences which BWR utilities have had with dissimilar metal weld examinations are documented and include: correct identification of IGSCC, indications thought to be IGSCC but were actually fabrication flaws, and difficulties encountered with the examination of dissimilar metal welds after stress improvement. An experimental program was conducted which verified that the longitudinal wave procedures developed for BWRs are also applicable to PWR designs.

MacDonald, D.E. [Electric Power Research Inst., Charlotte, NC (United States). NDE Center

1994-12-31T23:59:59.000Z

264

Fabrication and characterization of the source grating for visibility improvement of neutron phase imaging with gratings  

SciTech Connect (OSTI)

The fabrication of gratings including metal deposition processes for highly neutron absorbing lines is a critical issue to achieve a good visibility of the grating-based phase imaging system. The source grating for a neutron Talbot-Lau interferometer is an array of Gadolinium (Gd) structures that are generally made by sputtering, photo-lithography, and chemical wet etching. However, it is very challenging to fabricate a Gd structure with sufficient neutron attenuation of approximately more than 20 {mu}m using a conventional metal deposition method because of the slow Gd deposition rate, film stress, high material cost, and so on. In this article, we fabricated the source gratings for neutron Talbot-Lau interferometers by filling the silicon structure with Gadox particles. The new fabrication method allowed us a very stable and efficient way to achieve a much higher Gadox filled structure than a Gd film structure, and is even more suitable for thermal polychromatic neutrons, which are more difficult to stop than cold neutrons. The newly fabricated source gratings were tested at the polychromatic thermal neutron grating interferometer system of HANARO at the Korea Atomic Energy Research Institute, and the visibilities and images from the neutron phase imaging system with the new source gratings were compared with those fabricated by a Gd deposition method.

Kim, Jongyul [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Nuclear and Quantum Engineering Department, Korea Advanced Institute of Science and Technology, Daejeon 305-701 (Korea, Republic of); Lee, Kye Hong; Lim, Chang Hwy; Kim, Taejoo [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Ahn, Chi Won [Nano Fusion Technology Division, National Nanofab Center, Daejeon 305-701 (Korea, Republic of); Cho, Gyuseong [Nuclear and Quantum Engineering Department, Korea Advanced Institute of Science and Technology, Daejeon 305-701 (Korea, Republic of); Lee, Seung Wook [School of Mechanical Engineering, Pusan National University, Pusan 609-735 (Korea, Republic of)

2013-06-15T23:59:59.000Z

265

(Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2008, 6 companies operated 14 primary aluminum smelters; 4 smelters were  

E-Print Network [OSTI]

and Use: In 2008, 6 companies operated 14 primary aluminum smelters; 4 smelters were temporarily idled primary aluminum production increased substantially owing to smelter restarts after new power contracts, production was curtailed at two smelters owing to high electricity prices, power supply issues, and a sharp

266

(Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2000, 12 companies operated 23 primary aluminum reduction plants. Montana,  

E-Print Network [OSTI]

, and Issues: Domestic primary aluminum production decreased owing in large part to the smelter production cutbacks caused by increased energy costs, particularly in the Pacific Northwest. Domestic smelters aluminum smelter in Hawesville, KY. The acquisition was subject to the completion of a labor agreement

267

Digital fabrication in the architectural design process  

E-Print Network [OSTI]

Digital fabrication is affecting the architectural design process due to the increasingly important role it has in the fabrication of architectural models. Many design professionals, professors, and students have experienced ...

Seely, Jennifer C. K., 1975-

2004-01-01T23:59:59.000Z

268

4.212 Design Fabrication, Spring 2003  

E-Print Network [OSTI]

Design Fabrication is an introductory course in the field of advanced computing, prototyping and building fabrication. The class is focused on the relationship between design, various forms of computer modeling both explicit ...

Sass, Lawrence

269

Method of fabricating silicon carbide coatings on graphite surfaces  

DOE Patents [OSTI]

The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1600.degree.C. which transforms the coating to silicon carbide.

Varacalle, Jr., Dominic J. (Idaho Falls, ID); Herman, Herbert (Port Jefferson, NY); Burchell, Timothy D. (Oak Ridge, TN)

1994-01-01T23:59:59.000Z

270

Method of fabricating silicon carbide coatings on graphite surfaces  

DOE Patents [OSTI]

The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1,600 C which transforms the coating to silicon carbide. 3 figs.

Varacalle, D.J. Jr.; Herman, H.; Burchell, T.D.

1994-07-26T23:59:59.000Z

271

Metal oxide films on metal  

DOE Patents [OSTI]

A structure including a thin film of a conductive alkaline earth metal oxide selected from the group consisting of strontium ruthenium trioxide, calcium ruthenium trioxide, barium ruthenium trioxide, lanthanum-strontium cobalt oxide or mixed alkaline earth ruthenium trioxides thereof upon a thin film of a noble metal such as platinum is provided.

Wu, Xin D. (Los Alamos, NM); Tiwari, Prabhat (Los Alamos, NM)

1995-01-01T23:59:59.000Z

272

Tailoring plasmon resonances in the deep-ultraviolet by size-tunable fabrication of aluminum nanostructures  

SciTech Connect (OSTI)

Localized surface plasmon resonances were controlled at deep-ultraviolet (DUV) wavelengths by fabricating aluminum (Al) nanostructures in a size-controllable manner. Plasmon resonances were obtained at wavelengths from near-UV down to 270 nm (4.6 eV) depending on the fabricated structure size. Such precise size control was realized by the nanosphere lithography technique combined with additional microwave heating to shrink the spaces in a close-packed monolayer of colloidal nanosphere masks. By adjusting the microwave heating time, the sizes of the Al nanostructures could be controlled from 80 nm to 50 nm without the need to use nanosphere beads of different sizes. With the outstanding controllability and versatility of the presented fabrication technique, the fabricated Al nanostructure is promising for use as a DUV plasmonic substrate, a light-harvesting platform for mediating strong light-matter interactions between UV photons and molecules placed near the metal nanostructure.

Taguchi, Atsushi [Nanophotonics Laboratory, RIKEN, Wako, Saitama 351-0198 (Japan); Saito, Yuika; Watanabe, Koichi; Yijian, Song [Department of Applied Physics, Osaka University, Suita, Osaka 565-0871 (Japan); Kawata, Satoshi [Nanophotonics Laboratory, RIKEN, Wako, Saitama 351-0198 (Japan); Department of Applied Physics, Osaka University, Suita, Osaka 565-0871 (Japan)

2012-08-20T23:59:59.000Z

273

Treatment of metal-laden hazardous wastes with advanced clean coal technology by-products. Quarterly report, February--May 1995  

SciTech Connect (OSTI)

This report describes the activities of the project team during the reporting period. The principal work has focused upon the laboratory treatment of six wastes with three by-products and the evaluation of the stability of the resulting eighteen materials. Other efforts during the third quarter have been directed toward completion of the collection and analysis of by-products, the identification of a suitable fourth by-product, and the definition of the approach to the solidification tests. The activity on the project during the third quarter of Phase One has fallen into three major areas: acquiring and analyzing by-products; treating hazardous wastes with by-products in the laboratory and analyzing the results; and conducting administrative activities, including public relations and personnel additions. The hazardous wastes that are used include industrial wastewater treatment residue from battery manufacturing plant; contaminated soil from a remediation project conducted at a munitions depot; contaminated soil from a remediation project conducted at an abandoned industrial site; contaminated soil from a remediation project conducted at a former sewage treatment plant; air pollution control dust from basic oxygen furnace steel production; and air pollution control ash from municipal waste incineration.

NONE

1995-07-01T23:59:59.000Z

274

Precious Metal Recovery from Fuel Cell MEA's  

SciTech Connect (OSTI)

One of the next-generation power sources is the proton exchange membrane (PEM) fuel cell, which runs on pure hydrogen or hydrogen-rich reformate. At the heart of the PEM fuel cell is a membrane electrode assembly (MEA). The MEA is a laminate composed of electrode layers sandwiched between outer layers, fabricated from either carbon fiber or fabric and which control the diffusion of reactant gases, and the inner polymer mebrane. Hydrogen is oxidized at the anode to form protons, which migrate through the membrane and react with oxygen at the cathode to form water. In this type of fuel cell, platinum catalyzes the reactions at both electrodes. Realization of a future that includes ubiquitous use of hydrogen fuel cell-powered vehicles will be partially contingent on a process for recycling components of the fuel cell membrane electrode assemblies. In aggregate, the platinum used for the fuel cell will represent a large pool of this precious metal, and the efficient recycling of Pt from MEA's will be a cost-enabling factor for success of this technology. Care must be taken in the reclamation process because of the presence of fluoropolymers in the MEA. While Pt is normally recovered with high yield, the combustion process commonly applied to remove an organic matrix will also liberate a large volume of HF, a gas which is both toxic and corrosive. Carbonyl fluoride, which has a recommended exposure limit of 2ppmv, is another undesirable product of fluoroploymer combustion. In 2003, the Department of Energy awarded Engelhard Corporation an 80% cost share grant for a five-year project budgeted at $5.9MM. The principal objective is reclaiming platinum from fuel cell MEA's without producing fluorine-containing emissions. Over the last three years, Engelhard has approached the problem from several directions in balancing the two goals: a commercially-viable recycling process and an environmentally favorable one. Working with both fresh and aged fuel cells, it has been shown that precious metals can be liberated at high yield using microwave assisted acid digestion, but exposure of the gas diffusion electrode surfaces is required. A low-cost solvent-stripping process has been identified for two geometries of fuel cell MEA's: GDL and GDE. This paper will detail progress made in realizing a practical, "green" process for recovery of Pt from PEM fuel cell MEA's

Lawrence Shore

2006-11-16T23:59:59.000Z

275

Metals 2000  

SciTech Connect (OSTI)

This strategic planning exercise identified and characterized new and emerging advanced metallic technologies in the context of the drastic changes in global politics and decreasing fiscal resources. In consideration of a hierarchy of technology thrusts stated by various Department of Defense (DOD) spokesmen, and the need to find new and creative ways to acquire and organize programs within an evolving Wright Laboratory, five major candidate programs identified are: C-17 Flap, Transport Fuselage, Mach 5 Aircraft, 4.Fighter Structures, and 5. Missile Structures. These results were formed by extensive discussion with selected major contractors and other experts, and a survey of advanced metallic structure materials. Candidate structural applications with detailed metal structure descriptions bracket a wide variety of uses which warrant consideration for the suggested programs. An analysis on implementing smart skins and structures concepts is given from a metal structures perspective.

Allison, S.W.; Rogers, L.C.; Slaughter, G. [Oak Ridge National Lab., TN (United States); Boensch, F.D. [6025 Oak Hill Lane, Centerville, OH (United States); Claus, R.O.; de Vries, M. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

1993-05-01T23:59:59.000Z

276

Dendritic metal nanostructures  

DOE Patents [OSTI]

Dendritic metal nanostructures made using a surfactant structure template, a metal salt, and electron donor species.

Shelnutt, John A. (Tijeras, NM); Song, Yujiang (Albuquerque, NM); Pereira, Eulalia F. (Vila Nova de Gaia, PT); Medforth, Craig J. (Winters, CA)

2010-08-31T23:59:59.000Z

277

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS  

SciTech Connect (OSTI)

The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. The largest applications are those which support metals smelting, such as anodes for aluminum smelting and electrodes for arc furnaces. Other carbon products include materials used in creating fuels for the Direct Carbon Fuel Cell, and porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, hydrotreatment of solvent was completed in preparation for pitch fabrication for graphite electrodes. Coal digestion has lagged but is expected to be complete by next quarter. Studies are reported on coal dissolution, pitch production, foam synthesis using physical blowing agents, and alternate coking techniques.

Dady B. Dadyburjor; Mark E. Heavner; Manoj Katakdaunde; Liviu Magean; J. Joshua Maybury; Alfred H. Stiller; Joseph M. Stoffa; John W. Zondlo

2006-08-01T23:59:59.000Z

278

Aerosol flow reactor production of superconducting ceramic powder  

SciTech Connect (OSTI)

Potential applications and basic studies of superconducting ceramics require the reproducible production of chemically homogeneous, ultrapure powders with controlled particle size distributions. Previous work has mainly examined the use of liquid and solid phase methods for superconducting powder production. In this work, it is shown that carbon-free, submicron powders based on the Y-Ba-Cu-O, La-Sr-Cu-O, Bi-Ca-Sr-Cu-O and Tl-Ca-Ba-Cu-O systems can be produced in a gaseous flow system by reacting aerosol particles containing the nitrate salts of the appropriate metals in flowing oxygen at temperatures of 900 - 1100C. It is also demonstrated that composite Cu/YBa/sub 2/Cu/sub 3/O/sub 7/ wires can be fabricated by thermophoretic deposition of the particles onto the inner surface of a Cu tube hby sintering/annealing.

Kodas, T. (New Mexico Univ., Albuquerque, NM (USA). Dept. of Nuclear Engineering); Engler, E.; Lee, V.; Parkin, L.S. (Research Div., Almaden Research Center, San Jose, CA (US))

1988-01-01T23:59:59.000Z

279

(Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2006, 5 companies operated 13 primary aluminum smelters; 6 smelters were  

E-Print Network [OSTI]

,800 South Africa 851 890 860 900 United Arab Emirates, Dubai 75%. Tariff: Item Number Normal Trade Relations 12-31-06 Unwrought (in coils) 7601.10.3000 2.6% ad val aluminum production decreased slightly owing to cutbacks attributed to increased energy and alumina costs

280

(Data in thousand metric tons of metal, unless otherwise noted) Domestic Production and Use: In 2002, 11 companies operated 16 primary aluminum reduction plants; 6 smelters  

E-Print Network [OSTI]

and Use: In 2002, 11 companies operated 16 primary aluminum reduction plants; 6 smelters were temporarily idled. The 11 smelters east of the Mississippi River accounted for 75% of the production; whereas the remaining 11 smelters, which included the 9 Pacific Northwest smelters, accounted for only 25%. Based upon

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


281

(Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2010, five companies operated nine primary aluminum smelters; six smelters  

E-Print Network [OSTI]

and Use: In 2010, five companies operated nine primary aluminum smelters; six smelters were closed the entire year. Demolition of two smelters that had been idle for several years was started in 2010. Based: During the first half of 2010, production from domestic primary aluminum smelters had stabilized after

282

(Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2007, 6 companies operated 14 primary aluminum smelters; 5 smelters were  

E-Print Network [OSTI]

and Use: In 2007, 6 companies operated 14 primary aluminum smelters; 5 smelters were temporarily idled primary aluminum production increased substantially owing to smelter restarts after new power contracts were obtained by producers. Domestic smelters operated at about 69% of rated or engineered capacity

283

I-NERI ANNUAL TECHNICAL PROGRESS REPORT: 2006-002-K, Separation of Fission Products from Molten LiCl-KCl Salt Used for Electrorefining of Metal Fuels  

SciTech Connect (OSTI)

An attractive alternative to the once-through disposal of electrorefiner salt is to selectively remove the active fission products from the salt and recycle the salt back to the electrorefiner (ER). This would allow salt reuse for some number of cycles before ultimate disposal of the salt in a ceramic waste form. Reuse of ER salt would, thus, greatly reduce the volume of ceramic waste produced during the pyroprocessing of spent nuclear fuel. This final portion of the joint I-NERI research project is to demonstrate the separation of fission products from molten ER salt by two methods previously selected during phase two (FY-08) of this project. The two methods selected were salt/zeolite contacting and rare-earth fission product precipitation by oxygen bubbling. The ER salt used in these tests came from the Mark-IV electrorefiner used to anodically dissolved driver fuel from the EBR-II reactor on the INL site. The tests were performed using the Hot Fuel Dissolution Apparatus (HFDA) located in the main cell of the Hot Fuels Examination Facility (HFEF) at the Materials and Fuels complex on the INL site. Results from these tests were evaluated during a joint meeting of KAERI and INL investigators to provide recommendations as to the future direction of fission product removal from electrorefiner salt that accumulate during spent fuel treatment. Additionally, work continued on kinetic measurements of surrogate quaternary salt systems to provide fundamental kinetics on the ion exchange system and to expand the equilibrium model system developed during the first two phases of this project. The specific objectives of the FY09 I-NERI research activities at the INL include the following: Perform demonstration tests of the selected KAERI precipitation and INL salt/zeolite contacting processes for fission product removal using radioactive, fission product loaded ER salt Continue kinetic studies of the quaternary Cs/Sr-LiCl-KCl system to determine the rate of ion exchange during the salt/zeolite contacting process Compare the adsorption models to experimentally obtained, ER salt results Evaluate results obtained from the oxygen precipitation and salt/zeolite ion exchange studies to determine the best processes for selective fission-product removal from electrorefiner salt.

S. Frank

2009-09-01T23:59:59.000Z

284

Transition metal gettering studies and simulation for the optimization of silicon photovoltaic device processing  

E-Print Network [OSTI]

We use what is known about transition metal (TM) defect thermodynamic driving forces and kinetic responses to make predictive simulation of gettering during solar cell fabrication possible. We have developed a simulator ...

Smith, Aime Louise, 1971-

2002-01-01T23:59:59.000Z

285

Residue-free fabrication of high-performance graphene devices by patterned PMMA stencil mask  

SciTech Connect (OSTI)

Two-dimensional (2D) atomic crystals and their hybrid structures have recently attracted much attention due to their potential applications. The fabrication of metallic contacts or nanostructures on 2D materials is very common and generally achieved by performing electron-beam (e-beam) lithography. However, e-beam lithography is not applicable in certain situations, e.g., cases in which the e-beam resist does not adhere to the substrates or the intrinsic properties of the 2D materials are greatly altered and degraded. Here, we present a residue-free approach for fabricating high-performance graphene devices by patterning a thin film of e-beam resist as a stencil mask. This technique can be generally applied to substrates with varying surface conditions, while causing negligible residues on graphene. The technique also preserves the design flexibility offered by e-beam lithography and therefore allows us to fabricate multi-probe metallic contacts. The graphene field-effect transistors fabricated by this method exhibit smooth surfaces, high mobility, and distinct magnetotransport properties, confirming the advantages and versatility of the presented residue-free technique for the fabrication of devices composed of 2D materials.

Shih, Fu-Yu [Department of Physics, National Taiwan University, Taipei 10617, Taiwan (China); Institute of Atomic and Molecular Sciences, Academia Sinica, Taipei 10617, Taiwan (China); Chen, Shao-Yu; Wu, Tsuei-Shin; Wang, Wei-Hua, E-mail: wwang@sinica.edu.tw [Institute of Atomic and Molecular Sciences, Academia Sinica, Taipei 10617, Taiwan (China); Liu, Cheng-Hua; Chen, Yang-Fang [Department of Physics, National Taiwan University, Taipei 10617, Taiwan (China); Ho, Po-Hsun; Chen, Chun-Wei [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China)

2014-06-15T23:59:59.000Z

286

Fabrication and electronic transport studies of single nanocrystal systems  

SciTech Connect (OSTI)

Semiconductor and metallic nanocrystals exhibit interesting electronic transport behavior as a result of electrostatic and quantum mechanical confinement effects. These effects can be studied to learn about the nature of electronic states in these systems. This thesis describes several techniques for the electronic study of nanocrystals. The primary focus is the development of novel methods to attach leads to prefabricated nanocrystals. This is because, while nanocrystals can be readily synthesized from a variety of materials with excellent size control, means to make electrical contact to these nanocrystals are limited. The first approach that will be described uses scanning probe microscopy to first image and then electrically probe surfaces. It is found that electronic investigations of nanocrystals by this technique are complicated by tip-sample interactions and environmental factors such as salvation and capillary forces. Next, an atomic force microscope technique for the catalytic patterning of the surface of a self assembled monolayer is described. In principle, this nano-fabrication technique can be used to create electronic devices which are based upon complex arrangements of nanocrystals. Finally, the fabrication and electrical characterization of a nanocrystal-based single electron transistor is presented. This device is fabricated using a hybrid scheme which combines electron beam lithography and wet chemistry to bind single nanocrystals in tunneling contact between closely spaced metallic leads. In these devices, both Au and CdSe nanocrystals show Coulomb blockade effects with characteristic energies of several tens of meV. Additional structure is seen the transport behavior of CdSe nanocrystals as a result of its electronic structure.

Klein, D L [Univ. of California, Berkeley, CA (United States). Dept. of Physics

1997-05-01T23:59:59.000Z

287

Highly reproducible and reliable metal/graphene contact by ultraviolet-ozone treatment  

SciTech Connect (OSTI)

Resist residue from the device fabrication process is a significant source of contamination at the metal/graphene contact interface. Ultraviolet Ozone (UVO) treatment is proven here, by X-ray photoelectron spectroscopy and Raman measurement, to be an effective way of cleaning the metal/graphene interface. Electrical measurements of devices that were fabricated by using UVO treatment of the metal/graphene contact region show that stable and reproducible low resistance metal/graphene contacts are obtained and the electrical properties of the graphene channel remain unaffected.

Li, Wei [Key Laboratory for the Physics and Chemistry of Nanodevices and Department of Electronics, Peking University, Beijing 100871 (China); Physical Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, MD 20899 (United States); Hacker, Christina A.; Cheng, Guangjun; Hight Walker, A. R.; Richter, Curt A.; Gundlach, David J., E-mail: david.gundlach@nist.gov, E-mail: liangxl@pku.edu.cn [Physical Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, MD 20899 (United States); Liang, Yiran; Tian, Boyuan; Liang, Xuelei, E-mail: david.gundlach@nist.gov, E-mail: liangxl@pku.edu.cn; Peng, Lianmao [Key Laboratory for the Physics and Chemistry of Nanodevices and Department of Electronics, Peking University, Beijing 100871 (China)

2014-03-21T23:59:59.000Z

288

Fabrication of nanostructure by physical vapor deposition with glancing angle deposition technique and its applications  

SciTech Connect (OSTI)

A nanostructural thin film is one of the highly exploiting research areas particularly in applications in sensor, photocatalytic, and solar-cell technologies. In the past two decades, the integration of glancing-angle deposition (GLAD) technique to physical vapor deposition (PVD) process has gained significant attention for well-controlled multidimensional nanomorphologies because of fast, simple, cost-effective, and mass-production capability. The performance and functional properties of the coated thin films generally depend upon their nanostructural compositions, i.e., large aspect ratio, controllable porosity, and shape. Such structural platforms make the fabricated thin films very practical for several realistic applications. We therefore present morphological and nanostructural properties of various deposited materials, which included metals, i.e., silver (Ag), and oxide compounds, i.e., tungsten oxide (WO{sub 3}), titanium dioxide (TiO{sub 2}), and indium tin oxide (ITO). Different PVD techniques based on DC magnetron sputtering and electron-beam evaporation, both with the integrated GLAD component, were discussed. We further explore engineered nanostructures which enable controls of optical, electrical, and mechanical properties. These improvements led to several practical applications in surface-enhanced Raman, smart windows, gas sensors, self-cleaning materials and transparent conductive oxides (TCO)

Horprathum, M., E-mail: mati.horprathum@nectec.or.th; Eiamchai, P., E-mail: mati.horprathum@nectec.or.th; Patthanasettakul, V.; Limwichean, S.; Nuntawong, N.; Chindaudom, P. [Optical Thin-Film Laboratory National Electronics and Computer Technology Center, Pathumthani, 12120 (Thailand); Kaewkhao, J. [Center of Excellence in Glass Technology and Materials Science (CEGM), Nakhon Pathom Rajabhat University, Nakhon Pathom 73000 (Thailand); Chananonnawathorn, C. [Department of Physics, Faculty of Science and Technology, Thammasat University, Pathumthani, 12121 (Thailand)

2014-09-25T23:59:59.000Z

289

Printed wiring board fabrication and lead elimination via single-bath electrodeposition  

SciTech Connect (OSTI)

Printed wiring board (PWB) fabrication, an operation performed both at LLNL and throughout the electronics industry, generates considerable quantities of hazardous waste, notably lead-bearing materials used for soldering, tinning, and finish coating the circuits of the board. Hot-air solder leveling (HASL), the most common method of finishing is one of the main sources of hazardous lead-bearing wastes in traditional PWB manufacturing. The development of a safer finishing method will lead to employee health and environmental benefits. In addition, there is a production advantage to eliminating HASL, for it provides a fairly uneven surface that is problematic for mounting very small components. In this project, we developed ''single-bath electroplating'' as a potential HASL replacement technology for many applications. Single-bath electroplating involves alternating deposition of one or the other metal component of a bimetal bath, through control of plating potential and mass transport. It employs a nickel layer as both etch resist and finish coat and has the potential for lowering environmental and human-health risks associated with PWB manufacture--while at the same time reconfiguring the process for greater efficiency and profitability.

Meltzer, M P; Steffani, C P

2001-02-21T23:59:59.000Z

290

Options for converting excess plutonium to feed for the MOX fuel fabrication facility  

SciTech Connect (OSTI)

The storage and safekeeping of excess plutonium in the United States represents a multibillion-dollar lifecycle cost to the taxpayers and poses challenges to National Security and Nuclear Non-Proliferation. Los Alamos National Laboratory is considering options for converting some portion of the 13 metric tons of excess plutonium that was previously destined for long-term waste disposition into feed for the MOX Fuel Fabrication Facility (MFFF). This approach could reduce storage costs and security ri sks, and produce fuel for nuclear energy at the same time. Over the course of 30 years of weapons related plutonium production, Los Alamos has developed a number of flow sheets aimed at separation and purification of plutonium. Flow sheets for converting metal to oxide and for removing chloride and fluoride from plutonium residues have been developed and withstood the test oftime. This presentation will address some potential options for utilizing processes and infrastructure developed by Defense Programs to transform a large variety of highly impure plutonium into feedstock for the MFFF.

Watts, Joe A [Los Alamos National Laboratory; Smith, Paul H [Los Alamos National Laboratory; Psaras, John D [Los Alamos National Laboratory; Jarvinen, Gordon D [Los Alamos National Laboratory; Costa, David A [Los Alamos National Laboratory; Joyce, Jr., Edward L [Los Alamos National Laboratory

2009-01-01T23:59:59.000Z

291

Titanium metal: extraction to application  

SciTech Connect (OSTI)

In 1998, approximately 57,000 tons of titanium metal was consumed in the form of mill products (1). Only about 5% of the 4 million tons of titanium minerals consumed each year is used to produce titanium metal, with the remainder primarily used to produce titanium dioxide pigment. Titanium metal production is primarily based on the direct chlorination of rutile to produce titanium tetrachloride, which is then reduced to metal using the Kroll magnesium reduction process. The use of titanium is tied to its high strength-to-weight ratio and corrosion resistance. Aerospace is the largest application for titanium. In this paper, we discuss all aspects of the titanium industry from ore deposits through extraction to present and future applications. The methods of both primary (mining of ore, extraction, and purification) and secondary (forming and machining) operations will be analyzed. The chemical and physical properties of titanium metal will be briefly examined. Present and future applications for titanium will be discussed. Finally, the economics of titanium metal production also are analyzed as well as the advantages and disadvantages of various alternative extraction methods.

Gambogi, Joseph (USGS, Reston, VA); Gerdemann, Stephen J.

2002-09-01T23:59:59.000Z

292

Metal Matrix Microencapsulated (M3) fuel neutronics performance in PWRs  

SciTech Connect (OSTI)

Metal Matrix Microencapsulated (M3) fuel consists of TRISO or BISO coated fuel particles directly dispersed in a matrix of zirconium metal to form a solid rod (Fig. 1). In this integral fuel concept the cladding tube and the failure mechanisms associated with it have been eliminated. In this manner pellet-clad-interactions (PCI), thin tube failure due to oxidation and hydriding, and tube pressurization and burst will be absent. M3 fuel, given the high stiffness of the integral rod design, could as well improve grid-to-rod wear behavior. Overall M3 fuel, compared to existing fuel designs, is expected to provide greatly improved operational performance. Multiple barriers to fission product release (ceramic coating layers in the coated fuel particle and te metal matrix) and the high thermal conductivity zirconium alloy metal matrix contribute to the enhancement in fuel behavior. The discontinuous nature of fissile material encapsulated in coated particles provides additional assistance; for instance if the M3 fuel rod is snapped into multiple pieces, only the limited number of fuel particles at the failure cross section are susceptible to release fission products. This is in contrast to the conventional oxide fuel where the presence of a small opening in the cladding provides the pathway for release of the entire inventory of fission products from the fuel rod. While conventional metal fuels (e.g. U-Zr and U-Mo) are typically expected to experience large swelling under irradiation due to the high degree of damage from fission fragments and introduction of fission gas into the lattice, this is not the case for M3 fuels. The fissile portion of the fuel is contained within the coated particle where enough room is available to accommodate fission gases and kernel swelling. The zirconium metal matrix will not be exposed to fission products and its swelling is known to be very limited when exposed solely to neutrons. Under design basis RIA and LOCA, fuel performance will be superior to the conventional oxide fuel since PCMI and rod burst, respectively, have been mitigated. Under beyond design basis accident scenarios where the fuel is exposed to high temperature steam for prolonged periods, larger inventory of zirconium metal in the core could negatively affect the accident progression. A thin steam resistant layer (e.g. alumina forming alloy steel), integrated into the solid rod during fabrication by co-extrusion or hot-isostatic-pressing, offers the potential to provide additional fuel protection from steam interaction: blanketing under a range of boiling regimes and under severe accident conditions up to high temperatures well beyond what is currently possible in the conventional fuel. A crucial aspect to the viability of M3 fuel in light water reactors is the reduced heavy metal load compared to standard pellet fuel. This study evaluated the design requirements to operate a Pressurized Water Reactor (PWR) with M3 fuel in order to obtain fuel cycle length, reactivity coefficients, and power peaking factors comparable to that of standard fuel.

Fratoni, Massimiliano [Pennsylvania State University] [Pennsylvania State University; Terrani, Kurt A [ORNL] [ORNL

2012-01-01T23:59:59.000Z

293

(Data in thousand metric tons of metal unless otherwise noted) Domestic Production and Use: In 2005, 6 companies operated 15 primary aluminum smelters; 4 smelters  

E-Print Network [OSTI]

547 550 542 554 Norway 1,320 1,350 1,320 1,380 Russia 3,590 3,650 3,640 3,760 South Africa 863 830 850%. Tariff: Item Number Normal Trade Relations 12-31-05 Unwrought (in coils) 7601.10.3000 2.6% ad val aluminum production decreased slightly owing to cutbacks attributed to increased energy and alumina costs

294

Fabrication of a 1200 kg Ingot of V-4Cr-4Ti alloy for the DIII-D Radiative Divertor Program  

SciTech Connect (OSTI)

Vanadium chromium titanium alloys are attractive materials for fusion reactors because of their high temperature capability and their potential for low neutron active and rapid activation decay. A V-4Cr-4Ti alloy has been selected in the U.S. as the current leading candidate vanadium alloy for future use in fusion reactor structural applications. General Atomics (GA), in conjunction with the Department of Energy`s (DOE) DIII-D Program, is carrying out a plan for the utilization of this vanadium alloy in the DIII-D tokamak. The plan will culminate in the fabrication, installation, and operation of a V-4Ti alloy structure in the DIII-D Radiative Divertor (RD) upgrade. The deployment of vanadium alloy will provide a meaningful step in the development and technology acceptance of this advanced material for future fusion power devices. Under a GA contract and material specification, an industrial scale 1200 kg heat (ingot) of a V-4Cr-4Ti alloy has been produced and converted into product forms by Wah Chang of Albany, Oregon (WCA). To assure the proper control of minor and trace impurities which affect the mechanical and activation behavior of this vanadium alloy, selected lots of raw vanadium base metal were processed by aluminothermic reduction of high purity vanadium oxide, and were then electron beam melted into two high purity vanadium ingots. The ingots were then consolidated with high purity Cr and Ti, and double vacuum-arc melted to obtain a 1200 kg V-4Cr-4Ti alloy ingot. Several billets were extruded from the ingot, and were then fabricated into plate, sheet, and rod at WCA. Tubing was subsequently processed from plate material. The chemistry and fabrication procedures for the product forms were specified on the basis of experience and knowledge gained from DOE Fusion Materials Program studies on previous laboratory scale heats and a large scale ingot (500 kg)

Johnson, W.R.; Smith, J.P.

1998-06-01T23:59:59.000Z

295

Fabrication and characterization of conducting polymer microwires  

E-Print Network [OSTI]

Flexible microwires fabricated from conducting polymers have a wide range of potential applications, including smart textiles that incorporate sensing, actuation, and data processing. The development of garments that ...

Saez, Miguel Angel

2009-01-01T23:59:59.000Z

296

Trending: Metal Oxo Bonds  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

including materials science, chemistry, and biology. Highly covalent metal-oxygen multiple bonds (metal oxos) are the building blocks of metal oxides and have a bearing...

297

Composite metal membrane  

DOE Patents [OSTI]

A composite metal membrane including a first metal layer of Group IVB met or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof is provided together with a process for the recovery of hydrogen from a gaseous mixture including contacting a hydrogen-containing gaseous mixture with a first side of a nonporous composite metal membrane including a first metal of Group IVB metals or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof, and, separating hydrogen from a second side of the nonporous composite metal membrane.

Peachey, Nathaniel M. (Espanola, NM); Dye, Robert C. (Los Alamos, NM); Snow, Ronny C. (Los Alamos, NM); Birdsell, Stephan A. (Los Alamos, NM)

1998-01-01T23:59:59.000Z

298

Composite metal membrane  

DOE Patents [OSTI]

A composite metal membrane including a first metal layer of Group IVB met or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof is provided together with a process for the recovery of hydrogen from a gaseous mixture including contacting a hydrogen-containing gaseous mixture with a first side of a nonporous composite metal membrane including a first metal of Group IVB metals or Group VB metals, the first metal layer sandwiched between two layers of an oriented metal of palladium, platinum or alloys thereof, and, separating hydrogen from a second side of the nonporous composite metal membrane.

Peachey, N.M.; Dye, R.C.; Snow, R.C.; Birdsell, S.A.

1998-04-14T23:59:59.000Z

299

Prefab the FabLab : rethinking the habitability of a fabrication lab by including fixture-based components  

E-Print Network [OSTI]

This thesis is about defining a fixture-based system that can be adapted into a digital fabrication production system of friction fit assembly. It is inspired by the work and research conducted by the Digital Design ...

Nunez, Joseph Gabriel

2010-01-01T23:59:59.000Z

300

Design and fabrication of the MesoMill : a five-axis milling machine for meso-scaled parts  

E-Print Network [OSTI]

With the increased prevalence of meso-scaled products, new tools are being developed to bridge the gap between fabrication processes tailored for micrometer and millimeter sized features. Compared to its traditional ...

Werkmeister, Jaime Brooke, 1977-

2004-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


301

New Metallization Technique Suitable for 6-MW Pilot Production of Efficient Multicrystalline Solar Cells Using Upgraded Metallurgical Silicon: Final Technical Progress Report, December 17, 2007-- June 16, 2009  

Broader source: Energy.gov [DOE]

This report describes CaliSolar's work as a Photovoltaic Technology Incubator awardee within the U.S. Department of Energy's Solar Energy Technologies Program. The term of this subcontract with the National Renewable Energy Laboratory was two years. During this time, CaliSolar evolved from a handful of employees to over 100 scientists, engineers, technicians, and operators. On the technical side, the company transitioned from a proof-of-concept through pilot-scale to large-scale industrial production. A fully automated 60-megawatt manufacturing line was commissioned in Sunnyvale, California. The facility converts upgraded metallurgical-grade silicon feedstock to ingots, wafers, and high-efficiency multicrystalline solar cells.

302

WINCO Metal Recycle annual report, FY 1993  

SciTech Connect (OSTI)

This report is a summary of the first year progress of the WINCO Metal Recycle Program. Efforts were directed towards assessment of radioactive scrap metal inventories, economics and concepts for recycling, technology development, and transfer of technology to the private sector. Seven DOE laboratories worked together to develop a means for characterizing scrap metal. Radioactive scrap metal generation rates were established for several of these laboratories. Initial cost estimates indicate that recycle may be preferable over burial if sufficient decontamination factors can be achieved during melt refining. Radiation levels of resulting ingots must be minimized in order to keep fabrication costs low. Industry has much of the expertise and capability to execute the recycling of radioactive scrap metal. While no single company can sort, melt, refine, roll and fabricate, a combination of two to three can complete this operation. The one process which requires development is in melt refining for removal of radionuclides other than uranium. WINCO is developing this capability in conjunction with academia and industry. This work will continue into FY-94.

Bechtold, T.E. [ed.

1993-12-01T23:59:59.000Z

303

CONTAINER MATERIALS, FABRICATION AND ROBUSTNESS  

SciTech Connect (OSTI)

The multi-barrier 3013 container used to package plutonium-bearing materials is robust and thereby highly resistant to identified degradation modes that might cause failure. The only viable degradation mechanisms identified by a panel of technical experts were pressurization within and corrosion of the containers. Evaluations of the container materials and the fabrication processes and resulting residual stresses suggest that the multi-layered containers will mitigate the potential for degradation of the outer container and prevent the release of the container contents to the environment. Additionally, the ongoing surveillance programs and laboratory studies should detect any incipient degradation of containers in the 3013 storage inventory before an outer container is compromised.

Dunn, K.; Louthan, M.; Rawls, G.; Sindelar, R.; Zapp, P.; Mcclard, J.

2009-11-10T23:59:59.000Z

304

Patterned Fabric Know - How (Plaids, Stripes, Checks, and Figured Designs).  

E-Print Network [OSTI]

DC \\1\\245.7 '13 Fbiterned Fabric mow-Kbw Contents Design Principles and Patterned Fabrics Pattern Selection Fabric Construction Selecting and Preparing Fabric Kinds of Plaids and Stripes Pri nts Other Patterned Fabrics Combining..., Stripes, Checks and Figured Designs) Extension Clothing Specialists The Texas A&M University System Patterned fabrics provide an interesting di mension to anyone's wardrobe. In a garment or as an accent, patterned fabrics are colorful and ex citing...

Anoymous,

1984-01-01T23:59:59.000Z

305

NPDES Individual Permit for Industrial Facilities - Mail Merge...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

WATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY FROM FABRICATED METAL PRODUCTS INDUSTRY......44 I. CONTENTS OF PLAN. ......

306

Nanotube Fabrication byNanotube Fabrication by Anodic Aluminum Oxide,Anodic Aluminum Oxide,  

E-Print Network [OSTI]

Nanotube Fabrication byNanotube Fabrication by Anodic Aluminum Oxide,Anodic Aluminum Oxide, Self-regulating phenomena in materials science: Self-assembly of nanopores during anodic oxidation of aluminum (AAO) Self combined anodic aluminum oxide (AAO) nanostructures with atomic layer deposition (ALD) to fabricate

Rubloff, Gary W.

307

Cell Fabrication Facility Team Production and Research Activities  

Broader source: Energy.gov [DOE]

2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit Review and Peer Evaluation Meeting

308

Method of fabricating nested shells and resulting product  

DOE Patents [OSTI]

A multiple shell structure and a method of manufacturing such structure wherein a hollow glass microsphere is surface treated in an organosilane solution so as to render the shell outer surface hydrophobic. The surface treated glass shell is then suspended in the oil phase of an oil-aqueous phase dispersion. The oil phase includes an organic film-forming monomer, a polymerization initiator and a blowing agent. A polymeric film forms at each phase boundary of the dispersion and is then expanded in a blowing operation so as to form an outer homogeneously integral monocellular substantially spherical thermoplastic shell encapsulating an inner glass shell of lesser diameter.

Henderson, Timothy M. (Ann Arbor, MI); Kool, Lawrence B. (Ann Arbor, MI)

1982-01-01T23:59:59.000Z

309

Cell Fabrication Facility Team Production and Research Activities  

Broader source: Energy.gov (indexed) [DOE]

25% Complete Need a high energy density battery for PHEVEV use that is safe, cost-effective, and has long cycle life. - Independent validation analysis of newly...

310

Polymer microcantilevers fabricated via multiphoton absorption polymerization  

E-Print Network [OSTI]

Polymer microcantilevers fabricated via multiphoton absorption polymerization Z. Bayindir, Y. Sun February 2005 We have used multiphoton absorption polymerization to fabricate a series of microscale.1063/1.1863414 Multiphoton absorption polymerization MAP 1­4 offers the unparalleled ability to create arbitrarily complex 3D

Teich, Malvin C.

311

Apparatus and method for fabricating a microbattery  

DOE Patents [OSTI]

An apparatus and method for fabricating a microbattery that uses silicon as the structural component, packaging component, and semiconductor to reduce the weight, size, and cost of thin film battery technology is described. When combined with advanced semiconductor packaging techniques, such a silicon-based microbattery enables the fabrication of autonomous, highly functional, integrated microsystems having broad applicability.

Shul, Randy J. (Albuquerque, NM); Kravitz, Stanley H. (Albuquerque, NM); Christenson, Todd R. (Albuquerque, NM); Zipperian, Thomas E. (Edgewood, NM); Ingersoll, David (Albuquerque, NM)

2002-01-01T23:59:59.000Z

312

Fuel Fabrication Capability Research and Development Plan  

SciTech Connect (OSTI)

The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

Senor, David J.; Burkes, Douglas

2013-06-28T23:59:59.000Z

313

Metal Hydrides  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankCombustion | Department of EnergyDevelopmentTechnologies |Charles Page -toMetabolic PathwaysMetal

314

Steel-SiC Metal Matrix Composite Development  

SciTech Connect (OSTI)

The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

Smith, Don D.

2005-07-17T23:59:59.000Z

315

Three dimensional fabric evolution of sheared sand  

SciTech Connect (OSTI)

Granular particles undergo translation and rolling when they are sheared. This paper presents a three-dimensional (3D) experimental assessment of fabric evolution of sheared sand at the particle level. F-75 Ottawa sand specimen was tested under an axisymmetric triaxial loading condition. It measured 9.5 mm in diameter and 20 mm in height. The quantitative evaluation was conducted by analyzing 3D high-resolution x-ray synchrotron micro-tomography images of the specimen at eight axial strain levels. The analyses included visualization of particle translation and rotation, and quantification of fabric orientation as shearing continued. Representative individual particles were successfully tracked and visualized to assess the mode of interaction between them. This paper discusses fabric evolution and compares the evolution of particles within and outside the shear band as shearing continues. Changes in particle orientation distributions are presented using fabric histograms and fabric tensor.

Hasan, Alsidqi; Alshibli, Khalid (UWA)

2012-10-24T23:59:59.000Z

316

AFCI Transmutation Fuel Processes and By-Products Planning: Interim Report  

SciTech Connect (OSTI)

The goals of the Advanced Fuel Cycle Initiative (AFCI) Program are to reduce high-level waste volume, reduce long-lived and radiotoxic elements, and reclaim valuable energy content of spent nuclear fuel. The AFCI chartered the Fuel Development Working Group (FDWG) to develop advanced fuels in support of the AFCI goals. The FDWG organized a phased strategy of fuel development that is designed to match the needs of the AFCI program: Phase 1 - High-burnup fuels for light-water reactors (LWRs) and tri-isotopic (TRISO) fuel for gas-cooled reactors Phase 2 Mixed oxide fuels with minor actinides for LWRs, Am transmutation targets for LWRs, inert matrix fuels for LWRs, and TRISO fuel containing Pu and other transuranium for gas-cooled reactors Phase 3 Fertile free or low-fertile metal, ceramic, ceramic dispersed in a metal matrix (CERMET), and ceramics dispersed in a ceramic matrix (CERCER) that would be used primarily in fast reactors. Development of advanced fuels requires the fabrication, assembly, and irradiation of prototypic fuel under bounding reactor conditions. At specialized national laboratory facilities small quantities of actinides are being fabricated into such fuel for irradiation tests. Fabrication of demonstration quantities of selected fuels for qualification testing is needed but not currently feasible, because existing manual glovebox fabrication approaches result in significant radiation exposures when larger quantities of actinides are involved. The earliest demonstration test fuels needed in the AFCI program are expected to be variants of commercial mixed oxide fuel for use in an LWR as lead test assemblies. Manufacture of such test assemblies will require isolated fabrication lines at a facility not currently available in the U.S. Such facilities are now being planned as part of an Advanced Fuel Cycle Facility (AFCF). Adequate planning for and specification of actinide fuel fabrication facilities capable of producing transmutation fuels dictates the need for detailed process flows, mass balances, batch size data, and radiological dose estimates. Full definition of the materials that will need to be handled in the facility as feed material inputs, in-process fuel, scrap recycle, scrap requiring recovery, and by-product wastes is required. The feed material for demonstrating transmutation fuel fabrication will need to come from the separations of actinides from spent nuclear fuel processed in the same AFCF.

Eric L. Shaber

2005-09-01T23:59:59.000Z

317

Oil, Gas, and Metallic Minerals (Iowa)  

Broader source: Energy.gov [DOE]

Operators of oil, gas, and metallic mineral exploration and production operations are required to obtain a drilling permit from the Iowa Department of Natural Resources and file specific forms with...

318

Process for the production of hydrogen from water  

DOE Patents [OSTI]

A method and device for the production of hydrogen from water and electricity using an active metal alloy. The active metal alloy reacts with water producing hydrogen and a metal hydroxide. The metal hydroxide is consumed, restoring the active metal alloy, by applying a voltage between the active metal alloy and the metal hydroxide. As the process is sustainable, only water and electricity is required to sustain the reaction generating hydrogen.

Miller, William E. (Naperville, IL); Maroni, Victor A. (Naperville, IL); Willit, James L. (Batavia, IL)

2010-05-25T23:59:59.000Z

319

Multi-phase glass-ceramics as a waste form for combined fission products: alkalis, alkaline earths, lanthanides, and transition metals  

SciTech Connect (OSTI)

In this study, multi-phase silicate-based glass-ceramics were investigated as an alternate waste form for immobilizing non-fissionable products from used nuclear fuel. Currently, borosilicate glass is the waste form selected for immobilization of this waste stream, however, the low thermal stability and solubility of MoO{sub 3} in borosilicate glass translates into a maximum waste loading in the range of 15-20 mass%. Glass-ceramics provide the opportunity to target durable crystalline phases, e.g., powellite, oxyapatite, celsian, and pollucite, that will incorporate MoO{sub 3} as well as other waste components such as lanthanides, alkalis, and alkaline earths at levels 2X the solubility limits of a single-phase glass. In addition a glass-ceramic could provide higher thermal stability, depending upon the properties of the crystalline and amorphous phases. Glass-ceramics were successfully synthesized at waste loadings of 42, 45, and 50 mass% with the following glass additives: B{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, CaO and SiO{sub 2} by slow cooling form from a glass melt. Glass-ceramics were characterized in terms of phase assemblage, morphology, and thermal stability. The targeted phases: powellite and oxyapatite were observed in all of the compositions along with a lanthanide borosilicate, and cerianite. Results of this initial investigation of glass-ceramics show promise as a potential waste form to replace single-phase borosilicate glass.

Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna

2012-04-01T23:59:59.000Z

320

Process development for the fabrication of monolithic optoelectronic resonators on gallium arsenide substrates  

E-Print Network [OSTI]

loss microwave structure, were electroplated on the uncovered regions of the Au-Ge and Ni. After photoresist removal, the Au-Ge and Ni layers were removed from the unwanted regions. A backside metal was deposited and the sample was annealed. The four... D. Electron Bes. m Evaporation E. Fabrication of Photolithographic Masks 1, Plain Ring Resonator Mask 2. Notched Resons. tor Mask 3. Linear Resonator Mask 4. Slit Ring Resonator Mask F. Photolithography G. Electroplating H. Layer Removals I...

Fairchild, Brock Wilson

1990-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


321

Fabrication of thin-wall hollow nickel spheres and low density syntactic foams  

SciTech Connect (OSTI)

A process has been developed to fabricate thin-wall hollow spheres from conventional oxide powders at room temperature. The polymer- bonded powder shells are fired in air to sinter the walls, leaving the shells either impervious or porous. Alternatively, the oxide shells can be preferentially reduced to produce thin-wall hollow metal spheres which can be bonded together to produce an ultra light weight closed-cell foam. Processing and properties of this class of low density structures will be discussed.

Clancy, R.B.; Sanders, T.H. Jr.; Cochran, J.K.

1991-12-31T23:59:59.000Z

322

New route to the fabrication of nanocrystalline diamond films  

SciTech Connect (OSTI)

Nanocrystalline diamond (NCD) thin films offer applications in various fields, but the existing synthetic approaches are cumbersome and destructive. A major breakthrough has been achieved by our group in the direction of a non-destructive, scalable, and economic process of NCD thin-film fabrication. Here, we report a cheap precursor for the growth of nanocrystalline diamond in the form of paraffin wax. We show that NCD thin films can be fabricated on a copper support by using simple, commonplace paraffin wax under reaction conditions of Hot Filament Chemical Vapor Deposition (HFCVD). Surprisingly, even the presence of any catalyst or seeding that has been conventionally used in the state-of-the-art is not required. The structure of the obtained films was analyzed by scanning electron microscopy and transmission electron microscopy. Raman spectroscopy and electron energy-loss spectroscopy recorded at the carbon K-edge region confirm the presence of nanocrystalline diamond. The process is a significant step towards cost-effective and non-cumbersome fabrication of nanocrystalline diamond thin films for commercial production.

Varshney, Deepak, E-mail: deepvar20@gmail.com; Morell, Gerardo [Institute of Functional Nanomaterials, University of Puerto Rico, San Juan, Puerto Rico 00931, Puerto Rico (United States); Department of Physics, University of Puerto Rico, San Juan, PO Box 70377, Puerto Rico 00936, Puerto Rico (United States); Palomino, Javier; Resto, Oscar [Department of Physics, University of Puerto Rico, San Juan, PO Box 70377, Puerto Rico 00936, Puerto Rico (United States); Gil, Jennifer [Department of Chemistry, University of Puerto Rico, San Juan, Puerto Rico 00936, Puerto Rico (United States); Weiner, Brad R. [Institute of Functional Nanomaterials, University of Puerto Rico, San Juan, Puerto Rico 00931, Puerto Rico (United States); Department of Chemistry, University of Puerto Rico, San Juan, Puerto Rico 00936, Puerto Rico (United States)

2014-02-07T23:59:59.000Z

323

Fabrication of solid oxide fuel cell by electrochemical vapor deposition  

DOE Patents [OSTI]

In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (/approximately/1100/degree/ /minus/ 1300/degree/C) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20--50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

Riley, B.; Szreders, B.E.

1988-04-26T23:59:59.000Z

324

Methods of fabricating cermet materials and methods of utilizing same  

DOE Patents [OSTI]

Methods of fabricating cermet materials and methods of utilizing the same such as in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The cermet material may be made from a transition metal aluminide phase and an aluminia phase. The mixture may be pressed to form a green compact body and then heated in a nitrogen-containing atmosphere so as to melt aluminum particles and form the cermet. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The cermet material may also be formed so as to pass an electrical current therethrough to heat the material during use.

Kong, Peter C.

2006-04-04T23:59:59.000Z

325

Microchannel crossflow fluid heat exchanger and method for its fabrication  

DOE Patents [OSTI]

A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

Swift, Gregory W. (Los Alamos, NM); Migliori, Albert (Santa Fe, NM); Wheatley, John C. (Los Alamos, NM)

1985-01-01T23:59:59.000Z

326

Microchannel crossflow fluid heat exchanger and method for its fabrication  

DOE Patents [OSTI]

A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance. 9 figs.

Swift, G.W.; Migliori, A.; Wheatley, J.C.

1985-05-14T23:59:59.000Z

327

Microchannel crossflow fluid heat exchanger and method for its fabrication  

DOE Patents [OSTI]

A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

Swift, G.W.; Migliori, A.; Wheatley, J.C.

1982-08-31T23:59:59.000Z

328

Fabrication of solid oxide fuel cell by electrochemical vapor deposition  

DOE Patents [OSTI]

In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (approximately 1100.degree.-1300.degree. C.) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20-50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

Brian, Riley (Willimantic, CT); Szreders, Bernard E. (Oakdale, CT)

1989-01-01T23:59:59.000Z

329

Design & Fabrication of a High-Voltage Photovoltaic Cell  

SciTech Connect (OSTI)

Silicon photovoltaic (PV) cells are alternative energy sources that are important in sustainable power generation. Currently, applications of PV cells are limited by the low output voltage and somewhat low efficiency of such devices. In light of this fact, this project investigates the possibility of fabricating high-voltage PV cells on float-zone silicon wafers having output voltages ranging from 50 V to 2000 V. Three designs with different geometries of diffusion layers were simulated and compared in terms of metal coverage, recombination, built-in potential, and conduction current density. One design was then chosen and optimized to be implemented in the final device design. The results of the simulation serve as a feasibility test for the design concept and provide supportive evidence of the effectiveness of silicon PV cells as high-voltage power supplies.

Felder, Jennifer; /North Carolina State U. /SLAC

2012-09-05T23:59:59.000Z

330

Mechanochemical processing for metals and metal alloys  

DOE Patents [OSTI]

A set of processes for preparing metal powders, including metal alloy powders, by ambient temperature reduction of a reducible metal compound by a reactive metal or metal hydride through mechanochemical processing. The reduction process includes milling reactants to induce and complete the reduction reaction. The preferred reducing agents include magnesium and calcium hydride powders. A process of pre-milling magnesium as a reducing agent to increase the activity of the magnesium has been established as one part of the invention.

Froes, Francis H. (Moscow, ID); Eranezhuth, Baburaj G. (Moscow, ID); Prisbrey, Keith (Moscow, ID)

2001-01-01T23:59:59.000Z

331

Carbon dioxide-assisted fabrication of highly uniform submicron...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

dioxide-assisted fabrication of highly uniform submicron-sized colloidal carbon spheres via hydrothermal carbonization Carbon dioxide-assisted fabrication of highly uniform...

332

atmospheric reaction products: Topics by E-print Network  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

These observations suggest that proton-metal initiated reactions occur in such LENR cells. This paper discusses evidence that the production of these reaction products is...

333

Hydrogen-permeable composite metal membrane and uses thereof  

DOE Patents [OSTI]

Various hydrogen production and hydrogen sulfide decomposition processes are disclosed that utilize composite metal membranes that contain an intermetallic diffusion barrier separating a hydrogen-permeable base metal and a hydrogen-permeable coating metal. The barrier is a thermally stable inorganic proton conductor.

Edlund, David J. (Bend, OR); Friesen, Dwayne T. (Bend, OR)

1993-06-08T23:59:59.000Z

334

Characterization of candidate DOE sites for fabricating MOX fuel for lead assemblies  

SciTech Connect (OSTI)

The Office of Fissile Materials Disposition (MD) of the Department of Energy (DOE) is directing the program to disposition US surplus weapons-usable plutonium. For the reactor option for disposition of this surplus plutonium, MD is seeking to contract with a consortium, which would include a mixed-oxide (MOX) fuel fabricator and a commercial US reactor operator, to fabricate and burn MOX fuel in existing commercial nuclear reactors. This option would entail establishing a MOX fuel fabrication facility under the direction of the consortium on an existing DOE site. Because of the lead time required to establish a MOX fuel fabrication facility and the need to qualify the MOX fuel for use in a commercial reactor, MD is considering the early fabrication of lead assemblies (LAs) in existing DOE facilities under the technical direction of the consortium. The LA facility would be expected to produce a minimum of 1 metric ton heavy metal per year and must be operational by June 2003. DOE operations offices were asked to identify candidate sites and facilities to be evaluated for suitability to fabricate MOX fuel LAs. Savannah River Site, Argonne National Laboratory-West, Hanford, Lawrence Livermore National Laboratory, and Los Alamos National Laboratory were identified as final candidates to host the LA project. A Site Evaluation Team (SET) worked with each site to develop viable plans for the LA project. SET then characterized the suitability of each of the five plans for fabricating MOX LAs using 28 attributes and documented the characterization to aid DOE and the consortium in selecting the site for the LA project. SET concluded that each option has relative advantages and disadvantages in comparison with other options; however, each could meet the requirements of the LA project as outlined by MD and SET.

Holdaway, R.F.; Miller, J.W.; Sease, J.D.; Moses, R.J.; O`Connor, D.G. [Oak Ridge National Lab., TN (United States); Carrell, R.D. [Technical Resources International, Inc., Richland, WA (United States); Jaeger, C.D. [Sandia National Labs., Albuquerque, NM (United States); Thompson, M.L.; Strasser, A.A. [Delta-21 Resources, Inc., Oak Ridge, TN (United States)

1998-03-01T23:59:59.000Z

335

Fabrication of 3D Silicon Sensors  

SciTech Connect (OSTI)

Silicon sensors with a three-dimensional (3-D) architecture, in which the n and p electrodes penetrate through the entire substrate, have many advantages over planar silicon sensors including radiation hardness, fast time response, active edge and dual readout capabilities. The fabrication of 3D sensors is however rather complex. In recent years, there have been worldwide activities on 3D fabrication. SINTEF in collaboration with Stanford Nanofabrication Facility have successfully fabricated the original (single sided double column type) 3D detectors in two prototype runs and the third run is now on-going. This paper reports the status of this fabrication work and the resulted yield. The work of other groups such as the development of double sided 3D detectors is also briefly reported.

Kok, A.; Hansen, T.E.; Hansen, T.A.; Lietaer, N.; Summanwar, A.; /SINTEF, Oslo; Kenney, C.; Hasi, J.; /SLAC; Da Via, C.; /Manchester U.; Parker, S.I.; /Hawaii U.

2012-06-06T23:59:59.000Z

336

Fabrication and properties of microporous silicon  

E-Print Network [OSTI]

Microporous silicon layers were fabricated by electrochemical etching of single crystalline silicon wafers in HF-ethanol solutions. The pore properties of porous silicon were examined by physical adsorption of nitrogen and the relationship between...

Shao, Jianzhong

1994-01-01T23:59:59.000Z

337

The design and construction of fabric structures  

E-Print Network [OSTI]

In its short history, fabric structures have fascinated architects and engineers alike. Architects appreciate their unusual shapes and forms while engineers delight in their "pure" structural expression. Capable of spanning ...

Fang, Rosemarie

2009-01-01T23:59:59.000Z

338

Parametric constructs : computational designs for digital fabrication  

E-Print Network [OSTI]

This thesis explores strategies for building design toolchains in order to design, develop and fabricate architectural forms. The hipothesys of this research is that by embedding ruled based procedures addressing generative, ...

Araya Goldberg, Sergio

2006-01-01T23:59:59.000Z

339

Extracting metals directly from metal oxides  

DOE Patents [OSTI]

A method of extracting metals directly from metal oxides by exposing the oxide to a supercritical fluid solvent containing a chelating agent is described. Preferably, the metal is an actinide or a lanthanide. More preferably, the metal is uranium, thorium or plutonium. The chelating agent forms chelates that are soluble in the supercritical fluid, thereby allowing direct removal of the metal from the metal oxide. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is selected from the group consisting of {beta}-diketones, halogenated {beta}-diketones, phosphinic acids, halogenated phosphinic acids, carboxylic acids, halogenated carboxylic acids, and mixtures thereof. In especially preferred embodiments, at least one of the chelating agents is fluorinated. The method provides an environmentally benign process for removing metals from metal oxides without using acids or biologically harmful solvents. The chelate and supercritical fluid can be regenerated, and the metal recovered, to provide an economic, efficient process. 4 figs.

Wai, C.M.; Smart, N.G.; Phelps, C.

1997-02-25T23:59:59.000Z

340

Extracting metals directly from metal oxides  

DOE Patents [OSTI]

A method of extracting metals directly from metal oxides by exposing the oxide to a supercritical fluid solvent containing a chelating agent is described. Preferably, the metal is an actinide or a lanthanide. More preferably, the metal is uranium, thorium or plutonium. The chelating agent forms chelates that are soluble in the supercritical fluid, thereby allowing direct removal of the metal from the metal oxide. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is selected from the group consisting of .beta.-diketones, halogenated .beta.-diketones, phosphinic acids, halogenated phosphinic acids, carboxylic acids, halogenated carboxylic acids, and mixtures thereof. In especially preferred embodiments, at least one of the chelating agents is fluorinated. The method provides an environmentally benign process for removing metals from metal oxides without using acids or biologically harmful solvents. The chelate and supercritical fluid can be regenerated, and the metal recovered, to provide an economic, efficient process.

Wai, Chien M. (Moscow, ID); Smart, Neil G. (Moscow, ID); Phelps, Cindy (Moscow, ID)

1997-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


341

Carbon nanotube collimator fabrication and application  

DOE Patents [OSTI]

Apparatus, methods, systems and devices for fabricating individual CNT collimators. Micron size fiber coated CNT samples are synthesized with chemical vapor deposition method and then the individual CNT collimators are fabricated with focused ion beam technique. Unfocused electron beams are successfully propagated through the CNT collimators. The CNT nano-collimators are used for applications including single ion implantation and in high-energy physics, and allow rapid, reliable testing of the transmission of CNT arrays for transport of molecules.

Chow, Lee (Orlando, FL); Chai, Guangyu (Orlando, FL); Schenkel, Thomas (San Francisco, CA)

2010-07-06T23:59:59.000Z

342

Method to fabricate layered material compositions  

DOE Patents [OSTI]

A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

Fleming, James G. (Albuquerque, NM); Lin, Shawn-Yu (Albuquerque, NM)

2002-01-01T23:59:59.000Z

343

Method to fabricate layered material compositions  

DOE Patents [OSTI]

A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

Fleming, James G.; Lin, Shawn-Yu

2004-11-02T23:59:59.000Z

344

Design and Fabrication of Photonic Crystals for Thermal Energy Conservation  

SciTech Connect (OSTI)

The vision of intelligent and large-area fabrics capable of signal processing, sensing and energy harvesting has made incorporating electronic devices into flexible fibers an active area of research. Fiber-integrated rectifying junctions in the form of photovoltaic cells and light-emitting diodes (LEDs) have been fabricated on optical fiber substrates. However, the length of these fiber devices has been limited by the processing methods and the lack of a sufficiently conductive and transparent electrode. Their cylindrical device geometry is ideal for single device architectures, like photovoltaics and LEDs, but not amenable to building multiple devices into a single fiber. In contrast, the composite preform-to-fiber approach pioneered in our group addresses the key challenges of device density and fiber length simultaneously. It allows one to construct structured fibers composed of metals, insulators and semiconductors and enables the incorporation of many devices into a single fiber capable of performing complex tasks such as of angle of incidence and color detection. However, until now, devices built by the preform-to-fiber approach have demonstrated only ohmic behavior due to the chalcogenide semiconductor's amorphous nature and defect density. From a processing standpoint, non-crystallinity is necessary to ensure that the preform viscosity during thermal drawing is large enough to extend the time-scale of breakup driven by surface tension effects in the fluids to times much longer than that of the actual drawing. The structured preform cross-section is maintained into the microscopic fiber only when this requirement is met. Unfortunately, the same disorder that is integral to the fabrication process is detrimental to the semiconductors' electronic properties, imparting large resistivities and effectively pinning the Fermi level near mid-gap. Indeed, the defect density within the mobility gap of many chalcogenides has been found to be 1018-1019 cm-3 eV-1, resulting in a narrow depletion width and ohmic behavior at metal-semiconductor junctions. In this work we incorporated phase-changing semiconductors, those that may be easily converted between the amorphous and crystalline states, into composite fibers with a goal towards constructing rectifying junctions in fiber.

Professor John Joannopoulos; Professor Yoel Fink

2009-09-17T23:59:59.000Z

345

First-principles study of thin magnetic transition-metal silicide films on Si(001) Hua Wu, Peter Kratzer, and Matthias Scheffler  

E-Print Network [OSTI]

First-principles study of thin magnetic transition-metal silicide films on Si(001) Hua Wu, Peter of ferromag- netic FM materials have been suggested for the fabrication of metal/semiconductor heterojunctions s : 75.70. i, 73.20.At, 68.35.Md I. INTRODUCTION Metal-semiconductor heterojunctions have received much

346

Fabrication and Testing Status of CEBAF 12 GeV Upgrade Cavities  

SciTech Connect (OSTI)

The 12 GeV upgrade of the Continuous Electron Beam Accelerator Facility (CEBAF) at Jefferson Laboratory (JLab) is under way. All cavities have been built by industry and are presently undergoing post-processing and final low and high power qualification before cryomodule assembly. The status is reported including fabrication-related experiences, observations and issues throughout production, post-processing and qualification.

Marhauser, F; Davis, G K; Forehand, D; Grenoble, C; Hogan, J; Overton, R B; Reilly, A V; Rimmer, R A

2011-09-01T23:59:59.000Z

347

Science Highlight October 2010 Figure 1. Schematic process for the fabrication  

E-Print Network [OSTI]

in the past, there is still a need for a low-cost, large-area compatible technology for the productionScience Highlight ­ October 2010 Figure 1. Schematic process for the fabrication of micro. While promising routes towards stretchable matrix- type substrates[1] and electrodes[2] were developed

Wechsler, Risa H.

348

Fabrication of superconducting wire using organometallic precursors and infiltration  

SciTech Connect (OSTI)

Organometallic precursors from naphthenic acid and metal nitrates were used for the synthesis of YBCO oxide superconducting compounds. The characteristics of metal naphthenates as organometallic precursors were investigated by IR spectra, viscosity measurements, and infiltration. 123 superconducting compound obtained from 123 naphthenate showed a Tc of 90{degree}K and a rather dense and elongated microstructure. Also, the melting behavior of Ba-cuprates which were used for 123 making was studied. A low-temperature melting process was developed to fabricate silver-sheathed superconducting wire with the powder-in-tube method; flowing argon gas is introduced to the system at 930-945{degree}C to reduce the melting temperature of the 123 compound without silver sheath melting. It resulted in a 90{degree}K Tc superconducting core with dense and locally aligned microstructure. SEM-EDS and XRD analysis, 4-probe resistance and Jc measurements, and carbon-content determinations were carried out to characterize the microstructure, grain alignment, and superconducting properties of the samples.

Lee, Y.J.

1991-01-01T23:59:59.000Z

349

Metal-phosphate binders  

DOE Patents [OSTI]

A metal-phosphate binder is provided. The binder may include an aqueous phosphoric acid solution, a metal-cation donor including a metal other than aluminum, an aluminum-cation donor, and a non-carbohydrate electron donor.

Howe, Beth Ann [Lewistown, IL; Chaps-Cabrera, Jesus Guadalupe [Coahuila, MX

2009-05-12T23:59:59.000Z

350

Co-Design: Fabrication of Unalloyed Plutonium  

SciTech Connect (OSTI)

The successful induction casting of plutonium is a challenge which requires technical expertise in areas including physical metallurgy, surface and corrosion chemistry, materials science, electromagnetic engineering and a host of other technologies all which must be applied in concert. Here at LANL, we are employing a combined experimental and computational approach to design molds and develop process parameters needed to produce desired temperature profiles and improved castings. Computer simulations are performed using the commercial code FLOW-3D and the LANL ASC computer code TRUCHAS to reproduce the entire casting process starting with electromagnetic or radiative heating of the mold and metal and continuing through pouring with coupled fluid flow, heat transfer and non-isothermal solidification. This approach greatly reduces the time required to develop a new casting designs and also increases our understanding of the casting process, leading to a more homogeneous, consistent product and better process control. We will discuss recent casting development results in support of unalloyed plutonium rods for mechanical testing.

Korzekwa, Deniece R. [Los Alamos National Laboratory; Knapp, Cameron M. [Los Alamos National Laboratory; Korzekwa, David A. [Los Alamos National Laboratory; Gibbs, John W [Northwestern University

2012-07-25T23:59:59.000Z

351

An Overview of Current and Past W-UO[2] CERMET Fuel Fabrication Technology  

SciTech Connect (OSTI)

Studies dating back to the late 1940s performed by a number of different organizations and laboratories have established the major advantages of Nuclear Thermal Propulsion (NTP) systems, particularly for manned missions. A number of NTP projects have been initiated since this time; none have had any sustained fuel development work that appreciably contributed to fuel fabrication or performance data from this era. As interest in these missions returns and previous space nuclear power researchers begin to retire, fuel fabrication technologies must be revisited, so that established technologies can be transferred to young researchers seamlessly and updated, more advanced processes can be employed to develop successful NTP fuels. CERMET fuels, specifically W-UO2, are of particular interest to the next generation NTP plans since these fuels have shown significant advantages over other fuel types, such as relatively high burnup, no significant failures under severe transient conditions, capability of accommodating a large fission product inventory during irradiation and compatibility with flowing hot hydrogen. Examples of previous fabrication routes involved with CERMET fuels include hot isostatic pressing (HIPing) and press and sinter, whereas newer technologies, such as spark plasma sintering, combustion synthesis and microsphere fabrication might be well suited to produce high quality, effective fuel elements. These advanced technologies may address common issues with CERMET fuels, such as grain growth, ductile to brittle transition temperature and UO2 stoichiometry, more effectively than the commonly accepted traditional fabrication routes. Bonding of fuel elements, especially if the fabrication process demands production of smaller element segments, must be investigated. Advanced brazing techniques and compounds are now available that could produce a higher quality bond segment with increased ease in joining. This paper will briefly address the history of CERMET fuel fabrication technology as related to the GE 710 and ANL Nuclear Rocket Programs, in addition to discussing future plans, viable alternatives and preliminary investigations for W-UO2 CERMET fuel fabrication. The intention of the talk is to provide the brief history and tie in an overview of current programs and investigations as related to NTP based W-UO2 CERMET fuel fabrication, and hopefully peak interest in advanced fuel fabrication technologies.

Douglas E. Burkes; Daniel M. Wachs; James E. Werner; Steven D. Howe

2007-06-01T23:59:59.000Z

352

Metal salen catalyzed production of polytrimethylene carbonate  

E-Print Network [OSTI]

. My thanks and gratitude goes out to all the former members of the DJD group, not only for their mentoring but also for their advice and all their help. I would especially like to thank Dr. Damon R. Billodeaux for teaching me the ropes..................................................21 2.2 Skeletal representation of the synthesis of salen ligands.....................................22 2.3 Generic diagram of a M salen chloride, where M=Al or SnY, R 2 and R 1 refers to the 3,5-positions of the phenolate rings...

Ganguly, Poulomi

2009-06-02T23:59:59.000Z

353

Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels  

SciTech Connect (OSTI)

The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or lowheat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS takes thermodynamic advantage of the high combustion temperatures of these exothermic SHS reactions to synthesize the required compounds, the very fast heating, reaction and cooling rates can kinetically generate extremely fast reaction rates and facilitate the retention of volatile species within the rapidly propagating SHS reaction front. The initial objective of the research program is to use Mn as the surrogate for Am to synthesize a reproducible, dense, high quality Zr-Mn-N ceramic compound. Having determined the fundamental SHS reaction parameters and optimized SHS processing steps using Mn as the surrogate for Am, the technology will be transferred to Idaho National Laboratory to successfully synthesize a high quality Zr-Am-N ceramic fuel.

John J. Moore, Douglas E. Burkes, Collin D. Donohoue, Marissa M. Reigel, J. Rory Kennedy

2009-05-18T23:59:59.000Z

354

Metal Hydrides - Science Needs  

Broader source: Energy.gov (indexed) [DOE]

with traditions in metal hydride research Metal and Ceramic Sciences Condensed Matter Physics Materials Chemistry Chemical and Biological Sciences Located on campus of Tier...

355

Waste water treatment and metal recovery  

E-Print Network [OSTI]

Waste water treatment and metal recovery Nickel catalysts for hydrogen production Nickel and single versions of which contained cobalt, chromium, carbon, molybdenum, tungsten, and nickel. In 1911 and 1912% on their stainless steel production. The company paid sizable dividends to its owners until it was dissolved

Braun, Paul

356

METAL MEDIA FILTERS, AG-1 SECTION FI  

SciTech Connect (OSTI)

One application of metal media filters is in various nuclear air cleaning processes including applications for protecting workers, the public and the environment from hazardous and radioactive particles. To support this application the development of the ASME AG-1 FI Standard on Metal Media has been under way for more than ten years. Development of the proposed section has required resolving several difficult issues associated with operating conditions (media velocity, pressure drop, etc.), qualification testing, and quality acceptance testing. Performance characteristics of metal media are dramatically different than the glass fiber media with respect to parameters like differential pressures, operating temperatures, media strength, etc. These differences make existing data for a glass fiber media inadequate for qualifying a metal media filter for AG-1. In the past much work has been conducted on metal media filters at facilities such as Lawrence Livermore National Laboratory (LLNL) and Savannah River National Laboratory (SRNL) to qualify the media as High Efficiency Particulate Air (HEPA) Filters. Particle retention testing has been conducted at Oak Ridge Filter Test Facility and at Air Techniques International (ATI) to prove that the metal media meets or exceeds the 99.97% particle retention required for a HEPA Filter. Even with his testing, data was lacking to complete an AG-1 FI Standard on metal media. With funding secured by Mississippi State University (MSU) from National Nuclear Security Administration (NNSA), a research test stand is being designed and fabricated at MSU's Institute for Clean Energy Technology (ICET) Facility to obtain qualification data on metal media. This in turn will support required data needed for the FI Standard. The paper will discuss in detail how the test stand at MSU will obtain the necessary data to complete the FI Standard.

Adamson, D.

2012-05-23T23:59:59.000Z

357

Bioactive glass coatings for orthopedic metallic implants  

SciTech Connect (OSTI)

The objective of this work is to develop bioactive glass coatings for metallic orthopedic implants. A new family of glasses in the SiO2-Na2O-K2O-CaO-MgO-P2O5 system has been synthesized and characterized. The glass properties (thermal expansion, softening and transformation temperatures, density and hardness) are in line with the predictions of established empirical models. The optimized firing conditions to fabricate coatings on Ti-based and Co-Cr alloys have been determined and related to the glass properties and the interfacial reactions. Excellent adhesion to alloys has been achieved through the formation of 100-200 nm thick interfacial layers (Ti5Si3 on Ti-based alloys and CrOx on Co-Cr). Finally, glass coatings, approximately 100 mu m thick, have been fabricated onto commercial Ti alloy-based dental implants.

Lopez-Esteban, Sonia; Saiz, Eduardo; Fujino, Sigheru; Oku, Takeo; Suganuma, Katsuaki; Tomsia, Antoni P.

2003-06-30T23:59:59.000Z

358

Methanol production method and system  

DOE Patents [OSTI]

Ethanol is selectively produced from the reaction of methanol with carbon monoxide and hydrogen in the presence of a transition metal carbonyl catalyst. Methanol serves as a solvent and may be accompanied by a less volatile co-solvent. The solution includes the transition metal carbonyl catalysts and a basic metal salt such as an alkali metal or alkaline earth metal formate, carbonate or bicarbonate. A gas containing a high carbon monoxide to hydrogen ratio, as is present in a typical gasifer product, is contacted with the solution for the preferential production of ethanol with minimal water as a byproduct. Fractionation of the reaction solution provides substantially pure ethanol product and allows return of the catalysts for reuse.

Chen, Michael J. (Darien, IL); Rathke, Jerome W. (Bolingbrook, IL)

1984-01-01T23:59:59.000Z

359

Controlled atmosphere for fabrication of cermet electrodes  

DOE Patents [OSTI]

A process is disclosed for making an inert electrode composite wherein a metal oxide and a metal are reacted in a gaseous atmosphere at an elevated temperature of at least about 750 C. The metal oxide is at least one of the nickel, iron, tin, zinc and zirconium oxides and the metal is copper, silver, a mixture of copper and silver or a copper-silver alloy. The gaseous atmosphere has an oxygen content that is controlled at about 5--3000 ppm in order to obtain a desired composition in the resulting composite. 2 figs.

Ray, S.P.; Woods, R.W.

1998-08-11T23:59:59.000Z

360

Controlled atmosphere for fabrication of cermet electrodes  

DOE Patents [OSTI]

A process for making an inert electrode composite wherein a metal oxide and a metal are reacted in a gaseous atmosphere at an elevated temperature of at least about 750.degree. C. The metal oxide is at least one of the nickel, iron, tin, zinc and zirconium oxides and the metal is copper, silver, a mixture of copper and silver or a copper-silver alloy. The gaseous atmosphere has an oxygen content that is controlled at about 5-3000 ppm in order to obtain a desired composition in the resulting composite.

Ray, Siba P. (Murrysville, PA); Woods, Robert W. (New Kensington, PA)

1998-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


361

Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides  

DOE Patents [OSTI]

A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

2004-07-20T23:59:59.000Z

362

Epoxy bond and stop etch fabrication method  

DOE Patents [OSTI]

A class of epoxy bond and stop etch (EBASE) microelectronic fabrication techniques is disclosed. The essence of such techniques is to grow circuit components on top of a stop etch layer grown on a first substrate. The first substrate and a host substrate are then bonded together so that the circuit components are attached to the host substrate by the bonding agent. The first substrate is then removed, e.g., by a chemical or physical etching process to which the stop etch layer is resistant. EBASE fabrication methods allow access to regions of a device structure which are usually blocked by the presence of a substrate, and are of particular utility in the fabrication of ultrafast electronic and optoelectronic devices and circuits.

Simmons, Jerry A. (Sandia Park, NM); Weckwerth, Mark V. (Pleasanton, CA); Baca, Wes E. (Albuquerque, NM)

2000-01-01T23:59:59.000Z

363

MITG test assembly design and fabrication  

SciTech Connect (OSTI)

The design, analysis, and evaluation of the Modular Isotopic Thermoelectric Generator (MITG), described in an earlier paper, led to a program to build and test prototypical, modules of that generator. Each test module duplicates the thermoelectric converters, thermal insulation, housing and radiator fins of a typical generator slice, and simulates its isotope heat source module by means of an electrical heater encased in a prototypical graphite box. Once the approx. 20-watt MITG module has been developed, it can be assembled in appropriate number to form a generator design yielding the desired power output. The present paper describes the design and fabrication of the MITG test assembly, which confirmed the fabricability of the multicouples and interleaved multifoil insulation called for by the design. Test plans, procedures, instrumentation, results, and post-test analyses, as well as revised designs, fabrication procedures, and performance estimates, are described in subsequent papers in these proceedings.

Schock, A.

1983-01-01T23:59:59.000Z

364

Multilayer insulation blanket, fabricating apparatus and method  

DOE Patents [OSTI]

An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

Gonczy, John D. (Oak Lawn, IL); Niemann, Ralph C. (Downers Grove, IL); Boroski, William N. (Aurora, IL)

1992-01-01T23:59:59.000Z

365

Method of fabricating a multilayer insulation blanket  

DOE Patents [OSTI]

An improved multilayer insulation blanket for insulating cryogenic structures operating at very low temperatures is disclosed. An apparatus and method for fabricating the improved blanket are also disclosed. In the improved blanket, each successive layer of insulating material is greater in length and width than the preceding layer so as to accommodate thermal contraction of the layers closest to the cryogenic structure. The fabricating apparatus has a rotatable cylindrical mandrel having an outer surface of fixed radius that is substantially arcuate, preferably convex, in cross-section. The method of fabricating the improved blanket comprises (a) winding a continuous sheet of thermally reflective material around the circumference of the mandrel to form multiple layers, (b) binding the layers along two lines substantially parallel to the edges of the circumference of the mandrel, (c) cutting the layers along a line parallel to the axle of the mandrel, and (d) removing the bound layers from the mandrel.

Gonczy, John D. (Oak Lawn, IL); Niemann, Ralph C. (Downers Grove, IL); Boroski, William N. (Aurora, IL)

1993-01-01T23:59:59.000Z

366

Fabrication and In Vitro Deployment of a Laser-Activated Shape Memory Polymer Vascular Stent  

SciTech Connect (OSTI)

Vascular stents are small tubular scaffolds used in the treatment of arterial stenosis (narrowing of the vessel). Most vascular stents are metallic and are deployed either by balloon expansion or by self-expansion. A shape memory polymer (SMP) stent may enhance flexibility, compliance, and drug elution compared to its current metallic counterparts. The purpose of this study was to describe the fabrication of a laser-activated SMP stent and demonstrate photothermal expansion of the stent in an in vitro artery model. A novel SMP stent was fabricated from thermoplastic polyurethane. A solid SMP tube formed by dip coating a stainless steel pin was laser-etched to create the mesh pattern of the finished stent. The stent was crimped over a fiber-optic cylindrical light diffuser coupled to an infrared diode laser. Photothermal actuation of the stent was performed in a water-filled mock artery. At a physiological flow rate, the stent did not fully expand at the maximum laser power (8.6 W) due to convective cooling. However, under zero flow, simulating the technique of endovascular flow occlusion, complete laser actuation was achieved in the mock artery at a laser power of {approx}8 W. We have shown the design and fabrication of an SMP stent and a means of light delivery for photothermal actuation. Though further studies are required to optimize the device and assess thermal tissue damage, photothermal actuation of the SMP stent was demonstrated.

Baer, G M; Small IV, W; Wilson, T S; Benett, W J; Matthews, D L; Hartman, J; Maitland, D J

2007-04-25T23:59:59.000Z

367

1209 Future of metal resources 1215 Gold nanoparticle and phage networks  

E-Print Network [OSTI]

1209 Future of metal resources 1215 Gold nanoparticle and phage networks 1295 Nitric oxide role patterning SUSTAINABILITY SCIENCE Future of metal resources Analyses of metal cycles reported by Robert and re- place the metal in end-of-life products, which are then ei- ther recycled or enter waste streams

Mjolsness, Eric

368

Business Cycle Effects on Metal and Oil Prices: Understanding the Price Retreat of 2008-9  

E-Print Network [OSTI]

1 Business Cycle Effects on Metal and Oil Prices: Understanding the Price Retreat of 2008 of macroeconomic business cycles on six metals traded on the London Metal Exchange and oil prices. Reduced GDP oil prices (as a proxy for energy inputs in metals production) are derived. The estimated trend

369

Liquid Phase 3D Printing for Quickly Manufacturing Metal Objects with Low Melting Point Alloy Ink  

E-Print Network [OSTI]

Conventional 3D printings are generally time-consuming and printable metal inks are rather limited. From an alternative way, we proposed a liquid phase 3D printing for quickly making metal objects. Through introducing metal alloys whose melting point is slightly above room temperature as printing inks, several representative structures spanning from one, two and three dimension to more complex patterns were demonstrated to be quickly fabricated. Compared with the air cooling in a conventional 3D printing, the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating metal objects. This unique strategy also efficiently prevents the liquid metal inks from air oxidation which is hard to avoid otherwise in an ordinary 3D printing. Several key physical factors (like properties of the cooling fluid, injection speed and needle diameter, types and properties of the printing ink, etc.) were disclosed which would evidently affect the printing quality. In addit...

Wang, Lei

2014-01-01T23:59:59.000Z

370

E-Print Network 3.0 - allied natural products Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

that supply, our industry... the end products are to the fabric of our society. Building homes, educating kids, disseminating news... and information, and protecting all the...

371

E-Print Network 3.0 - arsenal production reactor Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Processing Based On Summary: Fabrication of Integrated Unit Operation of ACR Reactors Optimization of ACR Reactor Operation Production... of Continuous H2 Stream Shift and PrOx...

372

Studies on the optimization of deformation processed metal metal matrix composites  

SciTech Connect (OSTI)

A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.

Ellis, T.W.

1994-01-04T23:59:59.000Z

373

Heavy metal biosensor  

SciTech Connect (OSTI)

Compositions and methods are provided for detection of certain heavy metals using bacterial whole cell biosensors.

Hillson, Nathan J; Shapiro, Lucille; Hu, Ping; Andersen, Gary L

2014-04-15T23:59:59.000Z

374

Production of Energy Efficient Preform Structures (PEEPS)  

SciTech Connect (OSTI)

Due to its low density, good structural characteristics, excellent fabrication properties, and attractive appearance, aluminum metal and its alloys continue to be widely utilized. The transportation industry continues to be the largest consumer of aluminum products, with aerospace as the principal driver for this use. Boeing has long been the largest single company consumer of heat-treated aluminum in the U.S. The extensive use of aluminum to build aircraft and launch vehicles has been sustained, despite the growing reliance on more structurally efficient carbon fiber reinforced composite materials. The trend in the aerospace industry over the past several decades has been to rely extensively on large, complex, thin-walled, monolithic machined structural components, which are fabricated from heavy billets and thick plate using high speed machining. The use of these high buy-to-fly ratio starting product forms, while currently cost effective, is energy inefficient, with a high environmental impact. The widespread implementation of Solid State Joining (SSJ) technologies, to produce lower buy-to-fly ratio starting forms, tailored to each specific application, offers the potential for a more sustainable manufacturing strategy, which would consume less energy, require less material, and reduce material and manufacturing costs. One objective of this project was to project the energy benefits of using SSJ techniques to produce high-performance aluminum structures if implemented in the production of the world fleet of commercial aircraft. A further objective was to produce an energy consumption prediction model, capable of calculating the total energy consumption, solid waste burden, acidification potential, and CO2 burden in producing a starting product form - whether by conventional or SSJ processes - and machining that to a final part configuration. The model needed to be capable of computing and comparing, on an individual part/geometry basis, multiple possible manufacturing pathways, to identify the best balance of energy consumption and environmental impact. This model has been created and populated with energy consumption data for individual SSJ processes and process platforms. Technology feasibility cases studies were executed, to validate the model, and confirm the ability to create lower buy-to-fly ratio performs and machine these to final configuration aircraft components. This model can now be used as a tool to select manufacturing pathways that offer significant energy savings and, when coupled with a cost model, drive implementation of the SSJ processes.

Dr. John A. Baumann

2012-06-08T23:59:59.000Z

375

Metal loading and reactivity of Zeolite Y  

E-Print Network [OSTI]

. XRD pattern for calcined MoNiY 13. IR spectra for NiY 14. IR spectra for MoNiY 15. HDN product distribution, alumina based catalyst 16. HDN product distribution, zeolite based catalyst 17. Adjusted HDN product distribution, alumina based catalyst...V) are transi- tion metal oxides or sulfides on an alumina support. These catalysts were not specifically developed for hydrodenitrogenaiion but were adopted from hydrocracking or hydrodesul- furization (HDS) processes. HDN is more difficult than HDS; thus...

Sa?enz, Marc Gerard

1988-01-01T23:59:59.000Z

376

Fabrication of fine-grain tantalum diffusion barrier tube for Nb{sub 3}Sn conductors  

SciTech Connect (OSTI)

Diffusion barriers used in Nb{sub 3}Sn wire are often fabricated by wrapping Ta sheet into a tube with an overlap seam. A common result of such practice is non-uniform deformation in the Ta sheet as it thins by wire drawing because of non-uniform grain size and texture in the original Ta sheet. Seamless Ta tube with a fine-grain and uniform microstructure would be much better for the diffusion barrier application, but such material is expensive and difficult to manufacture. This report presents results on a new fabrication strategy for Ta tube that shows promise for manufacture of less costly tube with an improved microstructure. The fabrication method begins with seam-welded tube but gives a fine-grain uniform microstructure with little difference between the longitudinal seam weld region and the parent metal after post-weld processing. Severe plastic deformation processing (SPD) applied by area reduction extrusion and tube equal channel angular extrusion (tECAE) are used to refine and homogenize the microstructure. Microstructure and mechanical property results are presented for Ta tubes fabricated by this new processing strategy.

Hartwig, K. T.; Balachandran, S.; Mezyenski, R.; Seymour, N. [Department of Mechanical Engineering, Texas A and M University, TX 77843 (United States); Robinson, J.; Barber, R. E. [Shear Form Inc, 207 Dellwood St, Bryan 77801 (United States)

2014-01-27T23:59:59.000Z

377

Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels  

SciTech Connect (OSTI)

The project uses an exothermic combustion synthesis reaction, termed self-propagating high-temperature synthesis (SHS), to produce high quality, reproducible nitride fuels and other ceramic type nuclear fuels (cercers and cermets, etc.) in conjunction with the fabrication of transmutation fuels. The major research objective of the project is determining the fundamental SHS processing parameters by first using manganese as a surrogate for americium to produce dense Zr-Mn-N ceramic compounds. These fundamental principles will then be transferred to the production of dense Zr-Am-N ceramic materials. A further research objective in the research program is generating fundamental SHS processing data to the synthesis of (i) Pu-Am-Zr-N and (ii) U-Pu-Am-N ceramic fuels. In this case, Ce will be used as the surrogate for Pu, Mn as the surrogate for Am, and depleted uranium as the surrogate for U. Once sufficient fundamental data has been determined for these surrogate systems, the information will be transferred to Idaho National Laboratory (INL) for synthesis of Zr-Am-N, Pu-Am-Zr-N and U-Pu-Am-N ceramic fuels. The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or lowheat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS takes thermodynamic advantage of the high combustion temperatures of these exothermic SHS reactions to synthesize the required compounds, the very fast heating, reaction and cooling rates can kinetically generate extremely fast reaction rates and facilitate the retention of volatile species within the rapidly propagating SHS reaction front. The initial objective of the research program is to use Mn as the surrogate for Am to synthesize a reproducible, dense, high quality Zr-Mn-N ceramic compound. Having determined the fundamental SHS reaction parameters and optimized SHS processing steps using Mn as the surrogate for Am, the technology will be transferred to Idaho National Laboratory to successfully synthesize a high quality Zr-Am-N ceramic fuel.

John J. Moore, Marissa M. Reigel, Collin D. Donohoue

2009-04-30T23:59:59.000Z

378

Environmentally Benign Flame Retardant Nanocoatings for Fabric  

E-Print Network [OSTI]

testing. A silica-like sheath was formed after burning that protected the fibers. Finally, the first intumescent LbL assembly was deposited on cotton fabric. SEM images show significant bubble formation on fibers, coated with a 0.5 wt percent PAAm/1 wt...

Li, Yu-Chin

2012-07-16T23:59:59.000Z

379

Method of fabricating a solar cell  

DOE Patents [OSTI]

Methods of fabricating solar cells are described. A porous layer may be formed on a surface of a substrate, the porous layer including a plurality of particles and a plurality of voids. A solution may be dispensed into one or more regions of the porous layer to provide a patterned composite layer. The substrate may then be heated.

Pass, Thomas; Rogers, Robert

2014-02-25T23:59:59.000Z

380

Method of fabrication of anchored nanostructure materials  

SciTech Connect (OSTI)

Methods for fabricating anchored nanostructure materials are described. The methods include heating a nano-catalyst under a protective atmosphere to a temperature ranging from about 450.degree. C. to about 1500.degree. C. and contacting the heated nano-catalysts with an organic vapor to affix carbon nanostructures to the nano-catalysts and form the anchored nanostructure material.

Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

2013-11-26T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


381

Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report  

SciTech Connect (OSTI)

This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

1990-03-01T23:59:59.000Z

382

Development of metal-coated ceramic anodes for molten carbonate fuel cells  

SciTech Connect (OSTI)

This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

1990-03-01T23:59:59.000Z

383

Fabrication of high-density cantilever arrays and through-wafer interconnects  

SciTech Connect (OSTI)

Processes to fabricate dense, dry released microstructures with electrical connections on the opposite side of the wafer are described. A 10 x 10 array of silicon and polysilicon cantilevers with high packing density (5 tips/mm2) and high uniformity (<10 m length variation across the wafer) are demonstrated. The cantilever release process uses a deep SF6/C4F8, plasma etch followed by a HBr plasma etch to accurately release cantilevers. A process for fabricating electrical contacts through the backside of the wafer is also described. Electrodeposited resist, conformal CVD metal deposition and deep SF6/C4F8 plasma etching are used to make 30 m/side square vias each of which has a resistance of 50 m(omega).

A. Harley, J.; Abdollahi-Alibeik, S.; Chow, E. M.; Kenney, T. W.; McCarthy, A. M.; McVittie, J. P.; Partridge; Quate, C. F.; Soh, H. T.

1998-11-03T23:59:59.000Z

384

Composite material having high thermal conductivity and process for fabricating same  

DOE Patents [OSTI]

A process is disclosed for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost. 7 figs.

Colella, N.J.; Davidson, H.L.; Kerns, J.A.; Makowiecki, D.M.

1998-07-21T23:59:59.000Z

385

Composite material having high thermal conductivity and process for fabricating same  

DOE Patents [OSTI]

A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

Colella, Nicholas J. (Livermore, CA); Davidson, Howard L. (San Carlos, CA); Kerns, John A. (Livermore, CA); Makowiecki, Daniel M. (Livermore, CA)

1998-01-01T23:59:59.000Z

386

Fabrication development and usage of vanadium alloys in DIII-D  

SciTech Connect (OSTI)

GA is procuring material, designing components, and developing fabrication techniques for use of V alloy into the DIII-D divertor as elements of the Radiative Divertor Project modification. This program was developed to assist in the development of low activation alloys for fusion use by demonstrating the fabrication and installation of V alloy components in an operating tokamak. Along with fabrication development, the program includes multiple steps starting with small coupons installed in DIII-D to measure the environmental effects on V. This is being done in collaboration with DOE Fusion Materials Program (particularly at ANL and ORNL). Procurement of the material has been completed; the world`s largest heat of V alloy (1200 kg V-4Cr-4Ti) was produced and converted into various products. Manufacturing process is described and chemistry results presented. Research into potential fabrication methods is being performed. Joining of V alloys was identified as the most critical fabrication issue for its use in the Radiative Divertor program. Successful welding trials were done using resistance, friction, and electron beam methods; metallography and mechanical tests were done to evaluate the welds.

Smith, J.P.; Johnson, W.R.; Reis, E.E.

1996-10-01T23:59:59.000Z

387

FABRICATION OF URANIUM OXYCARBIDE KERNELS AND COMPACTS FOR HTR FUEL  

SciTech Connect (OSTI)

As part of the program to demonstrate tristructural isotropic (TRISO)-coated fuel for the Next Generation Nuclear Plant (NGNP), Advanced Gas Reactor (AGR) fuel is being irradiation tested in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL). This testing has led to improved kernel fabrication techniques, the formation of TRISO fuel particles, and upgrades to the overcoating, compaction, and heat treatment processes. Combined, these improvements provide a fuel manufacturing process that meets the stringent requirements associated with testing in the AGR experimentation program. Researchers at Idaho National Laboratory (INL) are working in conjunction with a team from Babcock and Wilcox (B&W) and Oak Ridge National Laboratory (ORNL) to (a) improve the quality of uranium oxycarbide (UCO) fuel kernels, (b) deposit TRISO layers to produce a fuel that meets or exceeds the standard developed by German researches in the 1980s, and (c) develop a process to overcoat TRISO particles with the same matrix material, but applies it with water using equipment previously and successfully employed in the pharmaceutical industry. A primary goal of this work is to simplify the process, making it more robust and repeatable while relying less on operator technique than prior overcoating efforts. A secondary goal is to improve first-pass yields to greater than 95% through the use of established technology and equipment. In the first test, called AGR-1, graphite compacts containing approximately 300,000 coated particles were irradiated from December 2006 to November 2009. The AGR-1 fuel was designed to closely replicate many of the properties of German TRISO-coated particles, thought to be important for good fuel performance. No release of gaseous fission product, indicative of particle coating failure, was detected in the nearly 3-year irradiation to a peak burn up of 19.6% at a time-average temperature of 10381121C. Before fabricating AGR-2 fuel, each fabrication process was improved and changed. Changes to the kernel fabrication process included replacing the carbon black powder feed with a surface-modified carbon slurry and shortening the sintering schedule. AGR-2 TRISO particles were produced in a 6-inch diameter coater using a charge size about 21-times that of the 2-inch diameter coater used to coat AGR-1 particles. The compacting process was changed to increase matrix density and throughput by increasing the temperature and pressure of pressing and using a different type of press. AGR-2 fuel began irradiation in the ATR in late spring 2010.

Dr. Jeffrey A. Phillips; Eric L. Shaber; Scott G. Nagley

2012-10-01T23:59:59.000Z

388

Carbonation of metal silicates for long-term CO.sub.2 sequestration  

DOE Patents [OSTI]

In a preferred embodiment, the invention relates to a process of sequestering carbon dioxide. The process comprises the steps of: (a) reacting a metal silicate with a caustic alkali-metal hydroxide to produce a hydroxide of the metal formerly contained in the silicate; (b) reacting carbon dioxide with at least one of a caustic alkali-metal hydroxide and an alkali-metal silicate to produce at least one of an alkali-metal carbonate and an alkali-metal bicarbonate; and (c) reacting the metal hydroxide product of step (a) with at least one of the alkali-metal carbonate and the alkali-metal bicarbonate produced in step (b) to produce a carbonate of the metal formerly contained in the metal silicate of step (a).

Blencoe, James G. (Harriman, TN); Palmer, Donald A. (Oliver Springs, TN); Anovitz, Lawrence M. (Knoxville, TN); Beard, James S. (Martinsville, VA)

2012-02-14T23:59:59.000Z

389

Carbonation of metal silicates for long-term CO2 sequestration  

DOE Patents [OSTI]

In a preferred embodiment, the invention relates to a process of sequestering carbon dioxide. The process comprises the steps of: (a) reacting a metal silicate with a caustic alkali-metal hydroxide to produce a hydroxide of the metal formerly contained in the silicate; (b) reacting carbon dioxide with at least one of a caustic alkali-metal hydroxide and an alkali-metal silicate to produce at least one of an alkali-metal carbonate and an alkali-metal bicarbonate; and (c) reacting the metal hydroxide product of step (a) with at least one of the alkali-metal carbonate and the alkali-metal bicarbonate produced in step (b) to produce a carbonate of the metal formerly contained in the metal silicate of step (a).

Blencoe, James G; Palmer, Donald A; Anovitz, Lawrence M; Beard, James S

2014-03-18T23:59:59.000Z

390

Upgrading of petroleum oil feedstocks using alkali metals and hydrocarbons  

DOE Patents [OSTI]

A method of upgrading an oil feedstock by removing heteroatoms and/or one or more heavy metals from the oil feedstock composition. This method reacts the oil feedstock with an alkali metal and an upgradant hydrocarbon. The alkali metal reacts with a portion of the heteroatoms and/or one or more heavy metals to form an inorganic phase separable from the organic oil feedstock material. The upgradant hydrocarbon bonds to the oil feedstock material and increases the number of carbon atoms in the product. This increase in the number of carbon atoms of the product increases the energy value of the resulting oil feedstock.

Gordon, John Howard

2014-09-09T23:59:59.000Z

391

N-Reactor (U-metal) Fuel Characteristics for Disposal Criticality Analysis  

SciTech Connect (OSTI)

DOE-owned spent nuclear fuels encompass many fuel types. In an effort to facilitate criticality analysis for these various fuel types, they were categorized into nine characteristic fuel groups with emphasis on fuel matrix composition. Out of each fuel group, a representative fuel type was chosen for analysis as a bounding case within that fuel group. Generally, burnup data, fissile enrichments, and total fuel and fissile mass govern the selection of the representative or candidate fuel within that group. Additionally, the criticality analysis will also require data to support design of the canister internals, thermal, and radiation shielding. The purpose of this report is to consolidate and provide in a concise format, material and information/data needed to perform supporting analyses to qualify N-Reactor fuels for acceptance into the designated repository. The N Reactor fuels incorporate zirconium cladding and uranium metal with unique fabrication details in terms of physical size, and method of construction. The fuel construction and post-irradiation handling have created attendant issues relative to cladding failure in the underwater storage environment. These fuels were comprised of low-enriched metal (0.947 to 1.25 wt% 235U) that were originally intended to generate weapons-grade plutonium for national defense. Modifications in subsequent fuel design and changes in the mode of reactor operation in later years were focused more toward power production.

Taylor, Larry Lorin

2000-05-01T23:59:59.000Z

392

Los Alamos National Laboratory summary plan to fabricate mixed oxide lead assemblies for the fissile material disposition program  

SciTech Connect (OSTI)

This report summarizes an approach for using existing Los Alamos National Laboratory (Laboratory) mixed oxide (MOX) fuel-fabrication and plutonium processing capabilities to expedite and assure progress in the MOX/Reactor Plutonium Disposition Program. Lead Assembly MOX fabrication is required to provide prototypic fuel for testing in support of fuel qualification and licensing requirements. It is also required to provide a bridge for the full utilization of the European fabrication experience. In part, this bridge helps establish, for the first time since the early 1980s, a US experience base for meeting the safety, licensing, safeguards, security, and materials control and accountability requirements of the Department of Energy and Nuclear Regulatory Commission. In addition, a link is needed between the current research and development program and the production of disposition mission fuel. This link would also help provide a knowledge base for US regulators. Early MOX fabrication and irradiation testing in commercial nuclear reactors would provide a positive demonstration to Russia (and to potential vendors, designers, fabricators, and utilities) that the US has serious intent to proceed with plutonium disposition. This report summarizes an approach to fabricating lead assembly MOX fuel using the existing MOX fuel-fabrication infrastructure at the Laboratory.

Buksa, J.J.; Eaton, S.L.; Trellue, H.R.; Chidester, K.; Bowidowicz, M.; Morley, R.A.; Barr, M.

1997-12-01T23:59:59.000Z

393

Lightning Arrestor Connectors Production Readiness  

SciTech Connect (OSTI)

The Lightning Arrestor Connector (LAC), part M, presented opportunities to improve the processes used to fabricate LACs. The A## LACs were the first production LACs produced at the KCP, after the product was transferred from Pinnellas. The new LAC relied on the lessons learned from the A## LACs; however, additional improvements were needed to meet the required budget, yield, and schedule requirements. Improvement projects completed since 2001 include Hermetic Connector Sealing Improvement, Contact Assembly molding Improvement, development of a second vendor for LAC shells, general process improvement, tooling improvement, reduction of the LAC production cycle time, and documention of the LAC granule fabrication process. This report summarizes the accomplishments achieved in improving the LAC Production Readiness.

Marten, Steve; Linder, Kim; Emmons, Jim; Gomez, Antonio; Hasam, Dawud; Maurer, Michelle

2008-10-20T23:59:59.000Z

394

Optical nano-woodpiles: large-area metallic photonic crystals and metamaterials  

E-Print Network [OSTI]

to be flexible and stretch-tuneable without issues of bowing or collapse4,17. They also benefit from a high refractive index contrast due to the metal wires which exhibit negative permittivity below the metals plasma frequency, widening the band gap20,21. Gold... .-H., Kim, Y.-S., Constant, K. & Ho, K.-M. Woodpile metallic photonic crystals fabricated by using soft lithography for tailored thermal emission. Adv. Mater. 19, 791794 (2007). 8. Rinne, S. A., Garcia-Santamaria, F. & Braun, P. V. Embedded cavities...

Ibbotson, Lindsey A.; Demetriadou, Angela; Stephen, Croxall; Hess, Ortwin; Baumberg, Jeremy J.

2015-02-09T23:59:59.000Z

395

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS  

SciTech Connect (OSTI)

The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. The largest applications are those which support metals smelting, such as anodes for aluminum smelting and electrodes for arc furnaces. Other carbon products include materials used in creating fuels for the Direct Carbon Fuel Cell, metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, coking and composite fabrication continued using coal-derived samples. These samples were tested in direct carbon fuel cells. Methodology was refined for determining the aromatic character of hydro treated liquid, based on Nuclear Magnetic Resonance (NMR) and Fourier Transform Infrared (FTIR). Tests at GrafTech International showed that binder pitches produced using the WVU solvent extraction protocol can result in acceptable graphite electrodes for use in arc furnaces. These tests were made at the pilot scale.

Elliot B. Kennel; R. Michael Bergen; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Alfred H. Stiller; W. Morgan Summers; John W. Zondlo

2006-05-12T23:59:59.000Z

396

Metal-Air Batteries  

SciTech Connect (OSTI)

Metal-air batteries have much higher specific energies than most currently available primary and rechargeable batteries. Recent advances in electrode materials and electrolytes, as well as new designs on metal-air batteries, have attracted intensive effort in recent years, especially in the development of lithium-air batteries. The general principle in metal-air batteries will be reviewed in this chapter. The materials, preparation methods, and performances of metal-air batteries will be discussed. Two main metal-air batteries, Zn-air and Li-air batteries will be discussed in detail. Other type of metal-air batteries will also be described.

Zhang, Jiguang; Bruce, Peter G.; Zhang, Gregory

2011-08-01T23:59:59.000Z

397

Safety issues in fabricating mixed oxide fuel using surplus weapons plutonium  

SciTech Connect (OSTI)

This paper presents an assessment of the safety issues and implications of fabricating mixed oxide (MOX) fuel using surplus weapons plutonium. The basis for this assessment is the research done at Los Alamos National Laboratory (LANL) in identifying and resolving the technical issues surrounding the production of PuO{sub 2} feed, removal of gallium from the PuO{sub 2} feed, the fabrication of test fuel, and the work done at the LANL plutonium processing facility. The use of plutonium in MOX fuel has been successfully demonstrated in Europe, where the experience has been almost exclusively with plutonium separated from commercial spent nuclear fuel. This experience in safely operating MOX fuel fabrication facilities directly applies to the fabrication and irradiation of MOX fuel made from surplus weapons plutonium. Consequently, this paper focuses on the technical difference between plutonium from surplus weapons, and light-water reactor recycled plutonium. Preliminary assessments and research lead to the conclusion that no new process or product safety concerns will arise from using surplus weapons plutonium in MOX fuel.

Buksa, J.; Badwan, F.; Barr, M.; Motley, F.

1998-07-01T23:59:59.000Z

398

Modification of Thermal Emission via Metallic Photonic Crystals  

SciTech Connect (OSTI)

Photonic crystals are materials that are periodically structured on an optical length scale. It was previously demonstrated that the glow, or thermal emission, of tungsten photonic crystals that have a specific structure - known as the 'woodpile structure' - could be modified to reduce the amount of infrared radiation from the material. This ability has implications for improving the efficiency of thermal emission sources and for thermophotovoltaic devices. The study of this effect had been limited because the fabrication of metallic woodpile structures had previously required a complex fabrication process. In this project we pursued several approaches to simplify the fabrication of metallic photonic crystals that are useful for modification of thermal emission. First, we used the self-assembly of micrometer-scale spheres into colloidal crystals known as synthetic opals. These opals can then be infiltrated with a metal and the spheres removed to obtain a structure, known as an inverse opal, in which a three-dimensional array of bubbles is embedded in a film. Second, we used direct laser writing, in which the focus of an infrared laser is moved through a thin film of photoresist to form lines by multiphoton polymerization. Proper layering of such lines can lead to a scaffold with the woodpile structure, which can be coated with a refractory metal. Third, we explored a completely new approach to modified thermal emission - thin metal foils that contain a simple periodic surface pattern, as shown in Fig. 1. When such a foil is heated, surface plasmons are excited that propagate along the metal interface. If these waves strike the pattern, they can be converted into thermal emission with specific properties.

Norris, David J.; Stein, Andreas; George, Steven M.

2012-07-30T23:59:59.000Z

399

A meso-scale unit-cell based material model for the single-ply flexible-fabric armor M. Grujicic a,*, W.C. Bell a  

E-Print Network [OSTI]

) and for the vehicle-armor systems (e.g. as reinforce- ments in rigid polymer matrix composites, PMCs, for lightweight. Replacement of metal with a nylon (poly- amide) fabric and an E-glass fiber/ethyl cellulose composite in body the ballistic performance of the body-armor vests relative to up to 0.30 caliber threats, ceramic insert strike

Grujicic, Mica

400

Fabrication of Sub-10-nm Silicon Nanowire Arrays by Size Reduction Lithography Yang-Kyu Choi, Ji Zhu,, Jeff Grunes,, Jeffrey Bokor, and Gabor. A. Somorjai*,,  

E-Print Network [OSTI]

systems. Introduction The fabrication of nanoscale patterns with dimensions of 10 nm or less has been and space dimensions" from polysilicon (polycrystalline silicon) and a metal oxide by etching one et al. carried out what they called "spacer lithography" to produce electronic devices in silicon

Bokor, Jeffrey

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
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401

Fabrication and Characterization of Uranium-based High Temperature...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Fabrication and Characterization of Uranium-based High Temperature Reactor Fuel June 01, 2013 The Uranium Fuel Development Laboratory is a modern R&D scale lab for the fabrication...

402

ARIES-CS COIL STRUCTURE ADVANCED FABRICATION APPROACH  

E-Print Network [OSTI]

: ARIES-CS, advanced fabrication, additive manufacturing Note: Some figures in this paper are in color with conventional means would be very challenging and costly. A new fabrication technology is "additive manufac

California at San Diego, University of

403

Fabrication of high-quality microflexures using micromilling techniques  

E-Print Network [OSTI]

This research focuses on the feasibility of using micromilling as a process for fabricating the flexural body of mesoscale nanopositioners. A desire to fabricate non-silicon microflexures for more favorable material ...

Gafford, Joshua B

2010-01-01T23:59:59.000Z

404

Smooth electrode and method of fabricating same  

DOE Patents [OSTI]

A smooth electrode is provided. The smooth electrode includes at least one metal layer having thickness greater than about 1 micron; wherein an average surface roughness of the smooth electrode is less than about 10 nm.

Weaver, Stanton Earl (Northville, NY); Kennerly, Stacey Joy (Albany, NY); Aimi, Marco Francesco (Niskayuna, NY)

2012-08-14T23:59:59.000Z

405

Nanolithographic Fabrication and Heterogeneous Reaction Studies ofTwo-Dimensional Platinum Model Catalyst Systems  

SciTech Connect (OSTI)

In order to better understand the fundamental components that govern catalytic activity, two-dimensional model platinum nanocatalyst arrays have been designed and fabricated. These catalysts arrays are meant to model the interplay of the metal and support important to industrial heterogeneous catalytic reactions. Photolithography and sub-lithographic techniques such as electron beam lithography, size reduction lithography and nanoimprint lithography have been employed to create these platinum nanoarrays. Both in-situ and ex-situ surface science techniques and catalytic reaction measurements were used to correlate the structural parameters of the system to catalytic activity.

Contreras, A.M.

2006-05-20T23:59:59.000Z

406

Fabrication of carbon nanotube nanogap electrodes by helium ion sputtering for molecular contacts  

SciTech Connect (OSTI)

Carbon nanotube nanogaps have been used to contact individual organic molecules. However, the reliable fabrication of a truly nanometer-sized gap remains a challenge. We use helium ion beam lithography to sputter nanogaps of only (2.8 0.6) nm size into single metallic carbon nanotubes embedded in a device geometry. The high reproducibility of the gap size formation provides a reliable nanogap electrode testbed for contacting small organic molecules. To demonstrate the functionality of these nanogap electrodes, we integrate oligo(phenylene ethynylene) molecular rods, and measure resistance before and after gap formation and with and without contacted molecules.

Thiele, Cornelius, E-mail: Cornelius.Thiele@kit.edu [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Vieker, Henning; Beyer, Andr; Glzhuser, Armin [Faculty of Physics, Bielefeld University, 33615 Bielefeld (Germany)] [Faculty of Physics, Bielefeld University, 33615 Bielefeld (Germany); Flavel, Benjamin S.; Hennrich, Frank [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany)] [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); Muoz Torres, David; Eaton, Thomas R. [Department of Chemistry, University of Basel, 4056 Basel (Switzerland)] [Department of Chemistry, University of Basel, 4056 Basel (Switzerland); Mayor, Marcel [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Department of Chemistry, University of Basel, 4056 Basel (Switzerland); Kappes, Manfred M. [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Institut fr Physikalische Chemie, Karlsruhe Institute of Technology, 76131 Karlsruhe (Germany); Lhneysen, Hilbert v. [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany) [Institute of Nanotechnology, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); DFG Center for Functional Nanostructures (CFN), 76028 Karlsruhe (Germany); Physikalisches Institut, Karlsruhe Institute of Technology, 76128 Karlsruhe (Germany); Institut fr Festkrperphysik, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); and others

2014-03-10T23:59:59.000Z

407

Effective Conveyor Belt Inspection for Improved Mining Productivity  

SciTech Connect (OSTI)

This document details progress on the project entitled ''Effective Conveyor Belt Inspection for Improved Mining Productivity'' during the period from November 15, 2004 to May 14, 2004. Highlights include fabrication of an improved LED lightbar, fabrication of a line-scan sensor head for the Smart-Camera based prototype, and development of prototype vulcanized splice detection algorithms.

Chris Fromme

2006-06-01T23:59:59.000Z

408

Lattice matched semiconductor growth on crystalline metallic substrates  

DOE Patents [OSTI]

Methods of fabricating a semiconductor layer or device and said devices are disclosed. The methods include but are not limited to providing a metal or metal alloy substrate having a crystalline surface with a known lattice parameter (a). The methods further include growing a crystalline semiconductor alloy layer on the crystalline substrate surface by coincident site lattice matched epitaxy. The semiconductor layer may be grown without any buffer layer between the alloy and the crystalline surface of the substrate. The semiconductor alloy may be prepared to have a lattice parameter (a') that is related to the lattice parameter (a). The semiconductor alloy may further be prepared to have a selected band gap.

Norman, Andrew G; Ptak, Aaron J; McMahon, William E

2013-11-05T23:59:59.000Z

409

Liquid Metal Transformers  

E-Print Network [OSTI]

The room temperature liquid metal is quickly emerging as an important functional material in a variety of areas like chip cooling, 3D printing or printed electronics etc. With diverse capabilities in electrical, thermal and flowing behaviors, such fluid owns many intriguing properties that had never been anticipated before. Here, we show a group of unconventional phenomena occurring on the liquid metal objects. Through applying electrical field on the liquid metals immersed in water, a series of complex transformation behaviors such as self-assembling of a sheet of liquid metal film into a single sphere, quick mergences of separate metal droplets, controlled self-rotation and planar locomotion of liquid metal objects can be realized. Meanwhile, it was also found that two accompanying water vortexes were induced and reliably swirled near the rotating liquid metal sphere. Further, effects of the shape, size, voltage, orientation and geometries of the electrodes to control the liquid metal transformers were clar...

Sheng, Lei; Liu, Jing

2014-01-01T23:59:59.000Z

410

Metal phthalocyanine catalysts  

DOE Patents [OSTI]

As a new composition of matter, alkali metal or ammonium or tetraalkylammonium diazidoperfluorophthalocyanatoferrate. Other embodiments of the invention comprise compositions wherein the metal of the coordination complex is cobalt, manganese and chromium.

Ellis, Jr., Paul E. (Downingtown, PA); Lyons, James E. (Wallingford, PA)

1994-01-01T23:59:59.000Z

411

High-efficiency solar cell and method for fabrication  

DOE Patents [OSTI]

A high-efficiency 3- or 4-junction solar cell is disclosed with a theoretical AM0 energy conversion efficiency of about 40%. The solar cell includes p-n junctions formed from indium gallium arsenide nitride (InGaAsN), gallium arsenide (GaAs) and indium gallium aluminum phosphide (InGaAlP) separated by n-p tunnel junctions. An optional germanium (Ge) p-n junction can be formed in the substrate upon which the other p-n junctions are grown. The bandgap energies for each p-n junction are tailored to provide substantially equal short-circuit currents for each p-n junction, thereby eliminating current bottlenecks and improving the overall energy conversion efficiency of the solar cell. Additionally, the use of an InGaAsN p-n junction overcomes super-bandgap energy losses that are present in conventional multi-junction solar cells. A method is also disclosed for fabricating the high-efficiency 3- or 4-junction solar cell by metal-organic chemical vapor deposition (MOCVD).

Hou, Hong Q. (Albuquerque, NM); Reinhardt, Kitt C. (Albuquerque, NM)

1999-01-01T23:59:59.000Z

412

High-efficiency solar cell and method for fabrication  

DOE Patents [OSTI]

A high-efficiency 3- or 4-junction solar cell is disclosed with a theoretical AM0 energy conversion efficiency of about 40%. The solar cell includes p-n junctions formed from indium gallium arsenide nitride (InGaAsN), gallium arsenide (GaAs) and indium gallium aluminum phosphide (InGaAlP) separated by n-p tunnel junctions. An optional germanium (Ge) p-n junction can be formed in the substrate upon which the other p-n junctions are grown. The bandgap energies for each p-n junction are tailored to provide substantially equal short-circuit currents for each p-n junction, thereby eliminating current bottlenecks and improving the overall energy conversion efficiency of the solar cell. Additionally, the use of an InGaAsN p-n junction overcomes super-bandgap energy losses that are present in conventional multi-junction solar cells. A method is also disclosed for fabricating the high-efficiency 3- or 4-junction solar cell by metal-organic chemical vapor deposition (MOCVD). 4 figs.

Hou, H.Q.; Reinhardt, K.C.

1999-08-31T23:59:59.000Z

413

Miniature plastic gripper and fabrication method  

DOE Patents [OSTI]

A miniature plastic gripper actuated by inflation of a miniature balloon and method of fabricating same. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or closed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis.

Benett, William J. (Livermore, CA); Krulevitch, Peter A. (Los Altos, CA); Lee, Abraham P. (Walnut Creek, CA); Northrup, Milton A. (Berkeley, CA); Folta, James A. (Livermore, CA)

1997-01-01T23:59:59.000Z

414

Fabrication method for miniature plastic gripper  

DOE Patents [OSTI]

A miniature plastic gripper is described actuated by inflation of a miniature balloon and method of fabricating same. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or dosed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis. 8 figs.

Benett, W.J.; Krulevitch, P.A.; Lee, A.P.; Northrup, M.A.; Folta, J.A.

1998-07-21T23:59:59.000Z

415

Miniature plastic gripper and fabrication method  

DOE Patents [OSTI]

A miniature plastic gripper actuated by inflation of a miniature balloon and method of fabricating same are disclosed. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or closed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis. 8 figs.

Benett, W.J.; Krulevitch, P.A.; Lee, A.P.; Northrup, M.A.; Folta, J.A.

1997-03-11T23:59:59.000Z

416

Fabrication method for miniature plastic gripper  

DOE Patents [OSTI]

A miniature plastic gripper actuated by inflation of a miniature balloon and method of fabricating same. The gripper is constructed of either heat-shrinkable or heat-expandable plastic tubing and is formed around a mandrel, then cut to form gripper prongs or jaws and the mandrel removed. The gripper is connected at one end with a catheter or tube having an actuating balloon at its tip, whereby the gripper is opened or dosed by inflation or deflation of the balloon. The gripper is designed to removably retain a member to which is connected a quantity or medicine, plugs, or micro-components. The miniature plastic gripper is inexpensive to fabricate and can be used for various applications, such as gripping, sorting, or placing of micron-scale particles for analysis.

Benett, William J. (Livermore, CA); Krulevitch, Peter A. (Los Altos, CA); Lee, Abraham P. (Walnut Creek, CA); Northrup, Milton A. (Berkeley, CA); Folta, James A. (Livermore, CA)

1998-01-01T23:59:59.000Z

417

Fabrication of thorium bearing carbide fuels  

DOE Patents [OSTI]

Thorium-uranium carbide and thorium-plutonium carbide fuel pellets have been fabricated by the carbothermic reduction process. Temperatures of 1750.degree. C. and 2000.degree. C. were used during the reduction cycle. Sintering temperatures of 1800.degree. C. and 2000.degree. C. were used to prepare fuel pellet densities of 87% and >94% of theoretical, respectively. The process allows the fabrication of kilogram quantities of fuel with good reproducibility of chemicals and phase composition. Methods employing liquid techniques that form carbide microspheres or alloying-techniques which form alloys of thorium-uranium or thorium-plutonium suffer from limitation on the quantities processed of because of criticality concerns and lack of precise control of process conditions, respectively.

Gutierrez, Rueben L. (Los Alamos, NM); Herbst, Richard J. (Los Alamos, NM); Johnson, Karl W. R. (Los Alamos, NM)

1981-01-01T23:59:59.000Z

418

Homogeneous fast-flux isotope-production reactor  

DOE Patents [OSTI]

A method is described for producing tritium in a liquid metal fast breeder reactor. Lithium target material is dissolved in the liquid metal coolant in order to facilitate the production and removal of tritium.

Cawley, W.E.; Omberg, R.P.

1982-08-19T23:59:59.000Z

419

Design and Fabrication of Nanochannel Devices  

E-Print Network [OSTI]

and Stage 2 can be shifted horizontally to x-direction by rotating the handle. Butane torch is placed under the tubing to heat it up. The inset shows the deformation of the tubing under the heat and stretching??????? ..29 Fig. 12 SEM images... pace. In 1990s, a research interest in fluid handling microchannel devices boosted because of their genomics application and potential capability in bio/chemical agent detection. Now the fabrication techniques have pushed those devices down...

Wang, Miao

2010-10-12T23:59:59.000Z

420

Soft-Lithographical Fabrication of Three-dimensional Photonic Crystals in the Optical Regime  

SciTech Connect (OSTI)

This dissertation describes several projects to realize low-cost and high-quality three-dimensional (3D) microfabrication using non-photolithographic techniques for layer-by-layer photonic crystals. Low-cost, efficient 3D microfabrication is a demanding technique not only for 3D photonic crystals but also for all other scientific areas, since it may create new functionalities beyond the limit of planar structures. However, a novel 3D microfabrication technique for photonic crystals implies the development of a complete set of sub-techniques for basic layer-by-layer stacking, inter-layer alignment, and material conversion. One of the conventional soft lithographic techniques, called microtransfer molding ({mu}TM), was developed by the Whitesides group in 1996. Although {mu}TM technique potentially has a number of advantages to overcome the limit of conventional photolithographic techniques in building up 3D microstructures, it has not been studied intensively after its demonstration. This is mainly because of technical challenges in the nature of layer-by-layer fabrication, such as the demand of very high yield in fabrication. After two years of study on conventional {mu}TM, We have developed an advanced microtransfer molding technique, called two-polymer microtransfer molding (2P-{mu}TM) that shows an extremely high yield in layer-by-layer microfabrication sufficient to produce highly layered microstructures. The use of two different photo-curable prepolymers, a filler and an adhesive, allows for fabrication of layered microstructures without thin films between layers. The capabilities of 2P-{mu}TM are demonstrated by the fabrication of a wide-area 12-layer microstructure with high structural fidelity. Second, we also had to develop an alignment technique. We studied the 1st-order diffracted moire fringes of transparent multilayered structures comprised of irregularly deformed periodic patterns. By a comparison study of the diffracted moire fringe pattern and detailed microscopy of the structure, we show that the diffracted moire fringe can be used as a nondestructive tool to analyze the alignment of multilayered structures. We demonstrate the alignment method for the case of layer-by-layer microstructures using soft lithography. The alignment method yields high contrast of fringes even when the materials being aligned have very weak contrasts. The imaging method of diffracted moire fringes is a versatile visual tool for the microfabrication of transparent deformable microstructures in layer-by-layer fashion. Third, we developed several methods to convert a polymer template to dielectric or metallic structures, for instance, metallic infiltration using electrodeposition, metallic coating using sputter deposition, dielectric infiltration using titania nano-slurry, and dielectric coating using atomic layer deposition of Titania. By several different developed techniques, high quality photonic crystals have been successfully fabricated; however, I will focus on a line of techniques to reach metallic photonic crystals in this dissertation since they are completely characterized at this moment. In addition to the attempts for photonic crystal fabrication, our non-photolithographic technique is applied for other photonic applications such as small optical waveguides whose diameter is comparable to the wavelength of guided light. Although, as guiding medium, polymers have tremendous potential because of their enormous variation in optical, chemical and mechanical properties, their application for optical waveguides is limited in conventional photolithography. By 2P-{mu}TM, we achieve low cost, high yield, high fidelity, and tailorable fabrication of small waveguides. Embedded semiconductor quantum-dots and grating couplers are used for efficient internal and external light source, respectively.

Jae-Hwang Lee

2006-08-09T23:59:59.000Z

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


421

Steam generator for liquid metal fast breeder reactor  

DOE Patents [OSTI]

Improvements in the design of internal components of J-shaped steam generators for liquid metal fast breeder reactors. Complex design improvements have been made to the internals of J-shaped steam generators which improvements are intended to reduce tube vibration, tube jamming, flow problems in the upper portion of the steam generator, manufacturing complexities in tube spacer attachments, thermal stripping potentials and difficulties in the weld fabrication of certain components.

Gillett, James E. (Greensburg, PA); Garner, Daniel C. (Murrysville, PA); Wineman, Arthur L. (Greensburg, PA); Robey, Robert M. (North Huntingdon, PA)

1985-01-01T23:59:59.000Z

422

Fabrication of brittle materials -- current status  

SciTech Connect (OSTI)

The research initiatives in the area of precision fabrication will be continued in the upcoming year. Three students, T. Bifano (PhD), P. Blake (PhD) and E. Smith (MS), finished their research programs in the last year. Sections 13 and 14 will summarize the essential results from the work of the Materials Engineering students Blake and Smith. Further details will be presented in forthcoming publications that are now in preparation. The results from Bifano`s thesis have been published in adequate detail and need not be summarized further. Three new students, S. Blackley (MS), H. Paul (PhD), and S. Smith (PhD) have joined the program and will continue the research efforts in precision fabrication. The programs for these students will be outlined in Sections 15 and 16. Because of the success of the earlier work in establishing new process models and experimental techniques for the study of diamond turning and diamond grinding, the new programs will, in part, build upon the earlier work. This is especially true for investigations concerned with brittle materials. The basic understanding of material response of nominally brittle materials during machining or grinding operations remains as a challenge. The precision fabrication of brittle materials will continue as an area of emphasis for the Precision Engineering Center.

Scattergood, R.O.

1988-12-01T23:59:59.000Z

423

Schottky barrier MOSFET systems and fabrication thereof  

DOE Patents [OSTI]

(MOS) device systems-utilizing Schottky barrier source and drain to channel region junctions are disclosed. Experimentally derived results which demonstrate operation of fabricated N-channel and P-channel Schottky barrier (MOSFET) devices, and of fabricated single devices with operational characteristics similar to (CMOS) and to a non-latching (SRC) are reported. Use of essentially non-rectifying Schottky barriers in (MOS) structures involving highly doped and the like and intrinsic semiconductor to allow non-rectifying interconnection of, and electrical accessing of device regions is also disclosed. Insulator effected low leakage current device geometries and fabrication procedures therefore are taught. Selective electrical interconnection of drain to drain, source to drain, or source to source, of N-channel and/or P-channel Schottky barrier (MOSFET) devices formed on P-type, N-type and Intrinsic semiconductor allows realization of Schottky Barrier (CMOS), (MOSFET) with (MOSFET) load, balanced differential (MOSFET) device systems and inverting and non-inverting single devices with operating characteristics similar to (CMOS), which devices can be utilized in modulation, as well as in voltage controled switching and effecting a direction of rectification.

Welch, James D. (10328 Pinehurst Ave., Omaha, NE 68124)

1997-01-01T23:59:59.000Z

424

Durable metallized polymer mirror  

DOE Patents [OSTI]

A metallized polymer mirror construction having improved durability against delamination and tunneling, comprising: an outer layer of polymeric material; a metal oxide layer underlying the outer layer of polymeric material; a silver reflective layer underneath the metal oxide layer; and a layer of adhesive attaching the silver layer to a substrate.

Schissel, Paul O. (Golden, CO); Kennedy, Cheryl E. (Lafayette, CO); Jorgensen, Gary J. (Pine, CO); Shinton, Yvonne D. (Northglenn, CO); Goggin, Rita M. (Englewood, CO)

1994-01-01T23:59:59.000Z

425

Durable metallized polymer mirror  

DOE Patents [OSTI]

A metallized polymer mirror construction is disclosed having improved durability against delamination and tunneling, comprising: an outer layer of polymeric material; a metal oxide layer underlying the outer layer of polymeric material; a silver reflective layer underneath the metal oxide layer; and a layer of adhesive attaching the silver layer to a substrate. 6 figs.

Schissel, P.O.; Kennedy, C.E.; Jorgensen, G.J.; Shinton, Y.D.; Goggin, R.M.

1994-11-01T23:59:59.000Z

426

Synthesis of transition metal carbonitrides  

DOE Patents [OSTI]

Transition metal carbonitrides (in particular, titanium carbonitride, TiC.sub.0.5 N.sub.0.5) are synthesized by a self-propagating reaction between the metal (e.g., titanium) and carbon in a nitrogen atmosphere. Complete conversion to the carbonitride phase is achieved with the addition of TiN as diluent and with a nitrogen pressure .gtoreq.0.6 MPa. Thermodynamic phase-stability calculations and experimental characterizations of quenched samples provided revealed that the mechanism of formation of the carbonitride is a two-step process. The first step involves the formation of the nonstoichiometric carbide, TiC.sub.0.5, and is followed by the formation of the product by the incorporation of nitrogen in the defect-structure carbide.

Munir, Zuhair A. R. (Davis, CA); Eslamloo-Grami, Maryam (Davis, CA)

1994-01-01T23:59:59.000Z

427

Supercritical Fluid Immersion Deposition: A New Process for Selective Deposition of Metal Films on Silicon Substrates  

SciTech Connect (OSTI)

Supercritical CO2 is used as a new solvent for immersion deposition, a galvanic displacement process traditionally carried out in aqueous HF solutions containing metal ions, to selectively develop metal films on featured or non-featured silicon substrates. Components of supercritical fluid immersion deposition (SFID) solutions for fabricating Cu and Pd films on silicon substrates are described along with the corresponding experimental setup and procedure. Only silicon substrates exposed and reactive to SFID solutions can be coated. The highly pressurized and gas-like supercritical CO2, combined with the galvanic displacement property of immersion deposition, enables the SFID technique to selectively deposit metal films in small features. SFID may also provide a new method to fabricate palladium silicide in small features or to metallize porous silicon.

Ye, Xiangrong; Wai, Chien M.; Lin, Yuehe; Young, James S.; Engelhard, Mark H.

2005-01-01T23:59:59.000Z

428

Fabrication and development of several heat pipe honeycomb sandwich panel concepts. Final report  

SciTech Connect (OSTI)

The feasibility of fabricating and processing liquid metal heat pipes in a low mass honeycomb sandwich panel configuration for application on the NASA Langley airframe-integrated Scramjet engine was investigated. A variety of honeycomb panel facesheet and core-ribbon wick concepts was evaluated within constraints dictated by existing manufacturing technology and equipment. The chosen design consists of an all-stainless steel structure, sintered screen facesheets, and two types of core-ribbon, a diffusion bonded wire mesh and a foil-screen composite. Cleaning, fluid charging, processing, and process port sealing techniques were established. The liquid metals, potassium, sodium and cesium were used as working fluids. Eleven honeycomb panels 15.24 cm X 15.24 cm X 2.94 cm were delivered to NASA Langley for extensive performance testing and evaluation, nine panels were processed as heat pipes, and two panels were left unprocessed.

Tanzer, H.J.

1982-06-01T23:59:59.000Z

429

IEEE PHOTONICS TECHNOLOGY LETTERS, VOL. 16, NO. 6, JUNE 2001 623 MetalSemiconductorMetal Traveling-Wave  

E-Print Network [OSTI]

in high-power distributed PD array or terahertz signal generation. Index Terms--Low-temperature-grown Ga­Semiconductor­Metal Traveling-Wave Photodetectors Jin-Wei Shi, Kian-Giap Gan, Yi-Jen Chiu, Yen-Hung Chen, Chi-Kuang Sun, Member-TWPD). Demonstrated devices were fabricated using low-temperature grown GaAs (LTG-GaAs). In order to achieve high

Bowers, John

430

Study of metal dusting phenomenon and development of materials resistant to metal dusting.  

SciTech Connect (OSTI)

The deposition of carbon from carbonaceous gaseous environments is prevalent in many chemical and petrochemical processes such as reforming systems, syngas production systems, iron reduction plants, and others. One of the major consequences of carbon deposition is the degradation of structural materials by a phenomenon known as metal dusting. There are two major issues of importance in metal dusting. First is formation of carbon and subsequent deposition of carbon on metallic materials. Second is the initiation of metal dusting degradation of the alloy. Details are presented on a research program that is underway at Argonne National Laboratory to study the metal dusting phenomenon from a fundamental scientific base involving laboratory research in simulated process conditions and field testing of materials in actual process environments. The project has participation from the US chemical industry, alloy manufacturers, and the Materials Technology Institute, which serves the chemical process industry.

Natesan, K.

2002-03-13T23:59:59.000Z

431

Preparation and use of crystalline bis-monoorganic phosphonate and phosphate salts of tetravalent metals  

DOE Patents [OSTI]

A method of preparing and using the crystalline organic derivatives of the tetravalent metal phosphates and phosphonates provides for the contacting of an aqueous solution of a metal nitrate, with a solution of an organophosphorus acid for a period of time at room temperature that is sufficient for the formation of a metal phosphate product, and thereafter recovering said product. According to the invention, the product of the disclosed process is used in effecting analytical separations, such as ion exchange and chromatography.

Maya, L.

1980-06-26T23:59:59.000Z

432

How to reduce sigma in offshore pipe fabrications  

SciTech Connect (OSTI)

The use of stainless steel for offshore oil and gas applications has increased dramatically over the last 20 years. Stainless steels fall into a number of categories depending on the composition and microstructure formed after heat treatment. Selection of pipe materials for offshore applications is dependent on the product to be carried. Austenitic and ferritic/austenitic (duplex) stainless steels are commonly used for process and utility piping systems offshore, whereas martensitic and ferritic are restricted to specific applications. Reference to sigma in offshore welding specifications has been mixed. Previously, the identification of sigma was wither not quoted or stated as being not permitted. However, achieving zero sigma content in duplex stainless steel welds and HAZs is questionable, particularly in steels and weld metals having a high chromium and molybdenum content. In the real world, how does one ensure that production welds performed offshore are free of sigma--or have a limited volume fraction of it--without having to constantly monitor welder performance? This review examines the difficulties and controls required to limit the presence of sigma in austenitic and duplex weld metals and HAZs associated with offshore piping and pipeline systems. Materials described here are those manufactured using contemporary steel making processes.

Still, J.

1999-11-01T23:59:59.000Z

433

Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints  

SciTech Connect (OSTI)

Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed a critical thickness (0.0005 in.). A diffusion barrier that exceeded this thickness would likely fail. The joint fabrication method must therefore mechanically bond the two materials causing little or no interdiffusion upon formation. Co-extrusion fits this description since it forms a mechanical joint between two materials by using heat and pressure. The two materials to be extruded are first assembled and sealed within a co-extrusion billet which is subsequently heated and then extruded through a die. For a production application, once the joint is formed, it is dejacketed to remove the outer canister. The remaining piece consists of two materials bonded together with a thin diffusion barrier. Therefore, the long-term stability of the joint is determined primarily by the kinetics of interdiffusion reaction between the two materials. An experimental design for co-extrusion of refractory metals and nickel-based superalloys was developed to evaluate this joining process and determine the long-term stability of the joints.

ME Petrichek

2005-12-16T23:59:59.000Z

434

METALLIC AND HYBRID NANOSTRUCTURES: FUNDAMENTALS AND APPLICATIONS  

SciTech Connect (OSTI)

This book chapter presents an overview of research conducted in our laboratory on preparation, optical and physico-chemical properties of metallic and nanohybrid materials. Metallic nanoparticles, particularly gold, silver, platinum or a combination of those are the main focus of this review manuscript. These metallic nanoparticles were further functionalized and used as templates for creation of complex and ordered nanomaterials with tailored and tunable structural, optical, catalytic and surface properties. Controlling the surface chemistry on/off metallic nanoparticles allows production of advanced nanoarchitectures. This includes coupled or encapsulated core-shell geometries, nano-peapods, solid or hollow, monometallic/bimetallic, hybrid nanoparticles. Rational assemblies of these nanostructures into one-, two- and tridimensional nano-architectures is described and analyzed. Their sensing, environmental and energy related applications are reviewed.

Murph, S.

2012-05-02T23:59:59.000Z

435

Beryllium fabrication/cost assessment for ITER (International Thermonuclear Experimental Reactor)  

SciTech Connect (OSTI)

A fabrication and cost estimate of three possible beryllium shapes for the International Thermonuclear Experimental Reactor (ITER) blanket is presented. The fabrication method by hot pressing (HP), cold isostatic pressing plus sintering (CIP+S), cold isostatic pressing plus sintering plus hot isostatic pressing (CIP+S+HIP), and sphere production by atomization or rotary electrode will be discussed. Conventional hot pressing blocks of beryllium with subsequent machining to finished shapes can be more expensive than production of a net shape by cold isostatic pressing and sintering. The three beryllium shapes to be considered here and proposed for ITER are: (1) cubic blocks (3 to 17 cm on an edge), (2) tubular cylinders (33 to 50 mm i.d. by 62 mm o.d. by 8 m long), and (3) spheres (1--5 mm dia.). A rough cost estimate of the basic shape is presented which would need to be refined if the surface finish and tolerances required are better than the sintering process produces. The final cost of the beryllium in the blanket will depend largely on the machining and recycling of beryllium required to produce the finished product. The powder preparation will be discussed before shape fabrication. 10 refs., 6 figs.

Beeston, J.M. (Beeston (J.M.), Garrison, UT (USA)); Longhurst, G.R. (EG and G Idaho, Inc., Idaho Falls, ID (USA)); Parsonage, T. (Brush Wellman, Inc., Elmore, OH (USA))

1990-06-01T23:59:59.000Z

436

Liquid Metal Transformers  

E-Print Network [OSTI]

The room temperature liquid metal is quickly emerging as an important functional material in a variety of areas like chip cooling, 3D printing or printed electronics etc. With diverse capabilities in electrical, thermal and flowing behaviors, such fluid owns many intriguing properties that had never been anticipated before. Here, we show a group of unconventional phenomena occurring on the liquid metal objects. Through applying electrical field on the liquid metals immersed in water, a series of complex transformation behaviors such as self-assembling of a sheet of liquid metal film into a single sphere, quick mergences of separate metal droplets, controlled self-rotation and planar locomotion of liquid metal objects can be realized. Meanwhile, it was also found that two accompanying water vortexes were induced and reliably swirled near the rotating liquid metal sphere. Further, effects of the shape, size, voltage, orientation and geometries of the electrodes to control the liquid metal transformers were clarified. Such events are hard to achieve otherwise on rigid metal or conventional liquid spheres. This finding has both fundamental and practical significances which suggest a generalized way of making smart soft machine, collecting discrete metal fluids, as well as flexibly manipulating liquid metal objects including accompanying devices.

Lei Sheng; Jie Zhang; Jing Liu

2014-01-30T23:59:59.000Z

437

Iron Dominated Electromagnets: Design, Fabrication, Assembly and Measurements  

SciTech Connect (OSTI)

Medium energy electron synchrotrons used for the production of high energy photons from synchrotron radiation is an accelerator growth industry. Many of these accelerators have been built or are under construction to satisfy the needs of synchrotron light users throughout the world. Because of the long beam lifetimes required for these synchrotrons, these medium energy accelerators require the highest quality magnets of various types. Other accelerators, for instance low and medium energy boosters for high energy physics machines and electron/positron colliders, require the same types of magnets. Because of these needs, magnet design lectures, were organized and presented periodically at biennual classes organized under the auspices of the US Particle Accelerator School (USPAS). These classes were divided among areas of magnet design from fundamental theoretical considerations, the design approaches and algorithms for permanent magnet wigglers and undulators and the design and engineering of conventional accelerator magnets. The conventional magnet lectures were later expanded for the internal training of magnet designers at LLNL at the request of Lou Bertolini. Because of the broad nature of magnet design, Dr. S. Y. Lee, the former Director of the Particle Accelerator School, saw the need for a specialized course covering the various aspects of the design, engineering and fabrication of conventional magnets. This section of the class was isolated and augmented using the LLNL developed material resulting in the class on conventional magnet design. Conventional magnets are defined (for the purposes of this publication) as magnets whose field shape is dominated by the shape of the iron magnet yoke and are excited by coils, usually wound from solid or hollow water-cooled copper or aluminum conductors. This publication collects the lecture notes, written for the first course in the USPAS conventional magnet design course and evolved over subsequent presentations of this same course, and organizes the material roughly divided among two parts. One part is theoretical and computational and attempts to provide a foundation for later chapters which exploit the expressions and algorithms for the engineering and design calculations required to specify magnet conceptual designs. A chapter is devoted to the description and use of one of many magnet codes used to characterize the two dimensional field resulting from various magnet cross-sections. A chapter is included which exploits the two-dimensional theory and applies the mathematics to techniques and systems for magnet measurement. The second part of this publication ranges to practical issues associated with the fabrication of components, assembly, installation and alignment of magnets. This section also includes fabrication practices which respond to personnel and equipment protection needs. Required design calculations are supplemented by examples and problems. A CD is included with tools provided to simplify the computation of some of the more tedious relationships. This CD also includes useful photographs and pictures describing the high volume production of typical magnet types, which if included in the publication will add too many pages and increase the cost of publication. Styles among those facing similar problems will result in a wide variation of individual magnet designs. Designs and technologies will evolve and improve. This publication provides a snapshot of the present technology and presents as examples the magnet designs developed in response to the needs of several projects, the Advanced Light Source at LBNL, PEPII Low Energy Ring and SPEAR3 synchrotron light source at SLAC and the Australian Light Source, currently under construction in Melbourne. In each example, the reasons for fabrication design decisions are itemized and rationalized as much as is reasonable. The examples presented in this publication are provided as starting points which can be used as a design basis for magnets required for future projects. It is hoped that the listing of some design choi

Tanabe, Jack; /SLAC, SSRL

2005-09-19T23:59:59.000Z

438

Method for fabricating composite carbon foam  

DOE Patents [OSTI]

Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy.

Mayer, Steven T. (San Leandro, CA); Pekala, Richard W. (Pleasant Hill, CA); Kaschmitter, James L. (Pleasanton, CA)

2001-01-01T23:59:59.000Z

439

Extraction process for removing metallic impurities from alkalide metals  

DOE Patents [OSTI]

A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

Royer, Lamar T. (Knoxville, TN)

1988-01-01T23:59:59.000Z

440

E-Print Network 3.0 - activated carbon fabrics Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Collection: Materials Science 44 Fabrication of activated carbon fiberscarbon aerogels composites by gelation and supercritical drying Summary: Fabrication of activated...

Note: This page contains sample records for the topic "fabricated metal product" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


441

New Insights into the Mechanism of Bacterial Metal Respiration  

SciTech Connect (OSTI)

This project goal is to identify genes and gene products required for microbial metal reduction: reductive dissolution of iron; reductive dissolution of manganese; reductive precipitation of selenium; reductive precipitation of uranium; and reductive precipitation of technetium.

DiChristina, Thomas J.

2004-04-17T23:59:59.000Z

442

Low density inorganic foams fabricated using microwaves  

SciTech Connect (OSTI)

The objective of our work was to determine if high temperature foams could be made using microwave heating; and if so, to investigate some of their properties. Several foams were made and their compressive strengths, tensile strengths and densities were determined. Foams were made of glass, metal-glass, glass-fiber, metal-glass-fiber, and fly ash. The microwave source used was a Litton model 1521 microwave oven which operated at 2.45 GHz and had an output of 700 watts.

Meek, T.T.; Blake, R.D.; Gregory, T.G.

1985-01-01T23:59:59.000Z

443

Ion Beam Sputter Fabrication of Micro-Grooving and Micro-Threading Tools  

SciTech Connect (OSTI)

This paper presents techniques for fabricating microscopic, nonplanar features in a variety of materials. Micro-grooving and micro-threading tools having cutting dimensions of 10-30{micro}m are made by focused ion beam sputtering and used in ultra-precision machining. Tool fabrication involves directing a 20 keV gallium beam at polished cylindrical punches made of cobalt M42 high-speed steel or C2 tungsten carbide. This creates cutting edges having radii of curvature less than 0.4 {micro}m, and rake features similar to conventional lathe tools. Clearance for minimizing frictional drag of a tool results from the sputter yield dependence on ion herd target incidence angle. Numerically controlled, ultra-precision machining with micro-grooving tools results in a close matching between tool width and feature size. Microtools controllably machine 13 {micro}m wide, 4 {micro}m deep, helical grooves in polymethyl methacrylate and 6061-T6 Al cylindrical substrates. Micro-grooving tools also fabricate sinusoidal waveform features in polished metal substrates.

ADAMS,DAVID P.; VASILE,M.J.; KRISHNAN,A.S.M.

1999-11-05T23:59:59.000Z

444

Micro-Grooving and Micro-Threading Tools for Fabricating Curvilinear Features  

SciTech Connect (OSTI)

This paper presents techniques for fabricating microscopic, curvilinear features in a variety of workpiece materials. Micro-grooving and micro-threading tools having cutting widths as small as 13 {micro}m are made by focused ion beam sputtering and used for ultra-precision machining. Tool fabrication involves directing a 20 keV gallium beam at polished cylindrical punches made of cobalt M42 high-speed steel or C2 tungsten carbide to create a number of critically aligned facets. Sputtering produces rake facets of desired angle and cutting edges having radii of curvature equal to 0.4 {micro}m. Clearance for minimizing frictional drag of a tool results from a particular ion beam/target geometry that accounts for the sputter yield dependence on incidence angle. It is believed that geometrically specific cutting tools of this dimension have not been made previously. Numerically controlled, ultra-precision machining with micro-grooving tools results in a close match between tool width and feature size. Microtools are used to machine 13 {micro}m wide, 4 {micro}m deep, helical grooves in polymethyl methacrylate and 6061 Al cylindrical workplaces. Micro-grooving tools are also used to fabricate sinusoidal cross-section features in planar metal samples.

ADAMS,DAVID P.; VASILE,MICHAEL J.; KRISHNAN,A.S.M.

2000-07-24T23:59:59.000Z

445

Ultrathin metal-semiconductor-metal resonator for angle invariant visible band transmission filters  

SciTech Connect (OSTI)

We present transmission visible wavelength filters based on strong interference behaviors in an ultrathin semiconductor material between two metal layers. The proposed devices were fabricated on 2?cm??2?cm glass substrate, and the transmission characteristics show good agreement with the design. Due to a significantly reduced light propagation phase change associated with the ultrathin semiconductor layer and the compensation in phase shift of light reflecting from the metal surface, the filters show an angle insensitive performance up to 70, thus, addressing one of the key challenges facing the previously reported photonic and plasmonic color filters. This principle, described in this paper, can have potential for diverse applications ranging from color display devices to the image sensors.

Lee, Kyu-Tae; Seo, Sungyong; Yong Lee, Jae; Jay Guo, L., E-mail: guo@umich.edu [Department of Electrical Engineering and Computer Science, The University of Michigan, Ann Arbor, Michigan 48109 (United States)

2014-06-09T23:59:59.000Z

446

Design, Fabrication and Integration of a NaK-Cooled Circuit  

SciTech Connect (OSTI)

The Early Flight Fission Test Facilities (EFF-TF) team has been tasked by the NASA Marshall Space Flight Center Nuclear Systems Office to design, fabricate, and test an actively pumped alkali metal flow circuit. The system, which was originally designed for use with a eutectic mixture of sodium potassium (NaK), was redesigned for use with lithium. Due to a shift in focus, it is once again being prepared for use with NaK. Changes made to the actively pumped, high temperature circuit include the replacement of the expansion reservoir, addition of remotely operated valves, and modification of the support table. Basic circuit components include: reactor segment, NaK to gas heat exchanger, electromagnetic (EM) liquid metal pump, load/drain reservoir, expansion reservoir, instrumentation, and a spill reservoir. A 37-pin partial-array core (pin and flow path dimensions are the same as those in a full design) was selected for fabrication and test. This paper summarizes the integration and preparations for the fill of the pumped NaK circuit. (authors)

Garber, Anne; Godfroy, Thomas [NASA Marshall Space Flight Center, MSFC, AL 35824 (United States)

2006-07-01T23:59:59.000Z

447

Department of Chemical Engineering Fall 2012 Separation and Removal of Metal Spall Particulates from a High-Purity  

E-Print Network [OSTI]

to Air Products facility in Allentown, PA to gather specific process details Customer needs matrixPENNSTATE Department of Chemical Engineering Fall 2012 Separation and Removal of Metal Spall known as metal spalling is occurring in a gas production technology. Metal spalling is defined

Demirel, Melik C.

448

Multijunction photovoltaic device and fabrication method  

DOE Patents [OSTI]

A multijunction photovoltaic device includes first and second amorphous silicon PIN photovoltaic cells in a stacked arrangement. An interface layer, composed of a doped silicon compound, is disposed between the two cells and has a lower bandgap than the respective n- and p-type adjacent layers of the first and second cells. The interface layer forms an ohmic contact with the one or the adjacent cell layers of the same conductivity type, and a tunnel junction with the other of the adjacent cell layers. The disclosed device is fabricated by a glow discharge process.

Arya, Rajeewa R. (Jamison, PA); Catalano, Anthony W. (Furlong, PA)

1993-09-21T23:59:59.000Z

449

Solid freeform fabrication using chemically reactive suspensions  

DOE Patents [OSTI]

The effects of processing parameters and suspension chemorheology on the deposition behavior of SFF components derived from polymeric-based gelcasting suspensions combines the advantages associated with SFF fabrication, including the ability to spatially tailor composition and structure as well as reduced tooling costs, with the improved handling strength afforded by the use of gel based formulations. As-cast free-formed Al.sub.2 O.sub.3 components exhibited uniform particle packing and had minimal macro-defects (e.g., slumping or stair casing) and no discernable micro-defects (e.g., bubbles or cracking).

Morisette, Sherry L. (Belmont, MA); Cesarano, III, Joseph (Albuquerque, NM); Lewis, Jennifer A. (Urbana, IL); Dimos, Duane B. (Albuquerque, NM)

2002-01-01T23:59:59.000Z

450

Batch fabrication of precision miniature permanent magnets  

DOE Patents [OSTI]

A new class of processes for fabrication of precision miniature rare earth permanent magnets is disclosed. Such magnets typically have sizes in the range 0.1 to 10 millimeters, and dimensional tolerances as small as one micron. Very large magnetic fields can be produced by such magnets, lending to their potential application in MEMS and related electromechanical applications, and in miniature millimeter-wave vacuum tubes. This abstract contains simplifications, and is supplied only for purposes of searching, not to limit or alter the scope or meaning of any claims herein.

Christenson, Todd R. (Albuquerque, NM); Garino, Terry J. (Albuquerque, NM); Venturini, Eugene L. (Albuquerque, NM)

2002-01-01T23:59:59.000Z

451

Method of fabricating bifacial tandem solar cells  

DOE Patents [OSTI]

A method of fabricating on a semiconductor substrate bifacial tandem solar cells with semiconductor subcells having a lower bandgap than the substrate bandgap on one side of the substrate and with subcells having a higher bandgap than the substrate on the other including, first, growing a lower bandgap subcell on one substrate side that uses only the same periodic table group V material in the dislocation-reducing grading layers and bottom subcells as is present in the substrate and after the initial growth is complete and then flipping the substrate and growing the higher bandgap subcells on the opposite substrate side which can be of different group V material.

Wojtczuk, Steven J; Chiu, Philip T; Zhang, Xuebing; Gagnon, Edward; Timmons, Michael

2014-10-07T23:59:59.000Z

452

Notice Type: Presolicitation  

E-Print Network [OSTI]

-- Fabricated Metal Product Manufacturing/332996 -- Fabricated Pipe and Pipe Fitting Manufacturing Synopsis Materials. (Microsoft IE required). Additional specifications and opening and closing dates will appear

453

Supported Molten Metal Membranes for Hydrogen Separation  

SciTech Connect (OSTI)

We describe here our results on the feasibility of a novel dense metal membrane for hydrogen separation: Supported Molten Metal Membrane, or SMMM.1 The goal in this work was to develop these new membranes based on supporting thin films of low-melting, non- precious group metals, e.g., tin (Sn), indium (In), gallium (Ga), or their alloys, to provide a flux and selectivity of hydrogen that rivals the conventional but substantially more expensive palladium (Pd) or Pd alloy membranes, which are susceptible to poisoning by the many species in the coal-derived syngas, and further possess inadequate stability and limited operating temperature range. The novelty of the technology presented numerous challenges during the course of this project, however, mainly in the selection of appropriate supports, and in the fabrication of a stable membrane. While the wetting instability of the SMMM remains an issue, we did develop an adequate understanding of the interaction between molten metal films with porous supports that we were able to find appropriate supports. Thus, our preliminary results indicate that the Ga/SiC SMMM at 550 C has a permeance that is an order of magnitude higher than that of Pd, and exceeds the 2015 DOE target. To make practical SMM membranes, however, further improving the stability of the molten metal membrane is the next goal. For this, it is important to better understand the change in molten metal surface tension and contact angle as a function of temperature and gas-phase composition. A thermodynamic theory was, thus, developed, that is not only able to explain this change in the liquid-gas surface tension, but also the change in the solid-liquid surface tension as well as the contact angle. This fundamental understanding has allowed us to determine design characteristics to maintain stability in the face of changing gas composition. These designs are being developed. For further progress, it is also important to understand the nature of solution and permeation process in these molten metal membranes. For this, a comprehensive microkinetic model was developed for hydrogen permeation in dense metal membranes, and tested against data for Pd membrane over a broad range of temperatures.3 It is planned to obtain theoretical and experimental estimates of the parameters to corroborate the model against mental results for SMMM.

Datta, Ravindra; Ma, Yi Hua; Yen, Pei-Shan; Deveau, Nicholas; Fishtik, Ilie; Mardilovich, Ivan

2013-09-30T23:59:59.000Z

454

HIGH-TEMPERATURE ELECTROLYSIS FOR HYDROGEN PRODUCTION FROM NUCLEAR ENERGY  

SciTech Connect (OSTI)

An experimental study is under way to assess the performance of solid-oxide cells operating in the steam electrolysis mode for hydrogen production over a temperature range of 800 to 900C. Results presented in this paper were obtained from a ten-cell planar electrolysis stack, with an active area of 64 cm2 per cell. The electrolysis cells are electrolyte-supported, with scandia-stabilized zirconia electrolytes (~140 m thick), nickel-cermet steam/hydrogen electrodes, and manganite air-side electrodes. The metallic interconnect plates are fabricated from ferritic stainless steel. The experiments were performed over a range of steam inlet mole fractions (0.1 - 0.6), gas flow rates (1000 - 4000 sccm), and current densities (0 to 0.38 A/cm2). Steam consumption rates associated with electrolysis were measured directly using inlet and outlet dewpoint instrumentation. Cell operating potentials and cell current were varied using a programmable power supply. Hydrogen production rates up to 90 Normal liters per hour were demonstrated. Values of area-specific resistance and stack internal temperatures are presented as a function of current density. Stack performance is shown to be dependent on inlet steam flow rate.

James E. O'Brien; Carl M. Stoots; J. Stephen Herring; Joseph J. Hartvigsen

2005-10-01T23:59:59.000Z

455

Continuing investigations for technology assessment of /sup 99/Mo production from LEU (low enriched Uranium) targets  

SciTech Connect (OSTI)

Currently much of the world's supply of /sup 99m/Tc for medical purposes is produced from /sup 99/Mo derived from the fissioning of high enriched uranium (HEU). The need for /sup 99m/Tc is continuing to grow, especially in developing countries, where needs and national priorities call for internal production of /sup 99/Mo. This paper presents the results of our continuing studies on the effects of substituting low enriched Uranium (LEU) for HEU in targets for the production of fission product /sup 99/Mo. Improvements in the electrodeposition of thin films of uranium metal are reported. These improvements continue to increase the appeal for the substitution of LEU metal for HEU oxide films in cylindrical targets. The process is effective for targets fabricated from stainless steel or hastaloy. A cost estimate for setting up the necessary equipment to electrodeposit uranium metal on cylindrical targets is reported. Further investigations on the effect of LEU substitution on processing of these targets are also reported. Substitution of uranium silicides for the uranium-aluminum alloy or uranium aluminide dispersed fuel used in other current target designs will allow the substitution of LEU for HEU in these targets with equivalent /sup 99/Mo-yield per target and no change in target geometries. However, this substitution will require modifications in current processing steps due to (1) the insolubility of uranium silicides in alkaline solutions and (2) the presence of significant quantities of silicate in solution. Results to date suggest that both concerns can be handled and that substitution of LEU for HEU can be achieved.

Vandergrift, G.F.; Kwok, J.D.; Marshall, S.L.; Vissers, D.R.; Matos, J.E.

1987-01-01T23:59:59.000Z

456

Sacrificial template method of fabricating a nanotube  

DOE Patents [OSTI]

Methods of fabricating uniform nanotubes are described in which nanotubes were synthesized as sheaths over nanowire templates, such as using a chemical vapor deposition process. For example, single-crystalline zinc oxide (ZnO) nanowires are utilized as templates over which gallium nitride (GaN) is epitaxially grown. The ZnO templates are then removed, such as by thermal reduction and evaporation. The completed single-crystalline GaN nanotubes preferably have inner diameters ranging from 30 nm to 200 nm, and wall thicknesses between 5 and 50 nm. Transmission electron microscopy studies show that the resultant nanotubes are single-crystalline with a wurtzite structure, and are oriented along the <001> direction. The present invention exemplifies single-crystalline nanotubes of materials with a non-layered crystal structure. Similar "epitaxial-casting" approaches could be used to produce arrays and single-crystalline nanotubes of other solid materials and semiconductors. Furthermore, the fabrication of multi-sheath nanotubes are described as well as nanotubes having multiple longitudinal segments.

Yang, Peidong (Berkeley, CA); He, Rongrui (Berkeley, CA); Goldberger, Joshua (Berkeley, CA); Fan, Rong (El Cerrito, CA); Wu, Yi-Ying (Albany, CA); Li, Deyu (Albany, CA); Majumdar, Arun (Orinda, CA)

2007-05-01T23:59:59.000Z

457

Method for fabricating a microelectromechanical resonator  

DOE Patents [OSTI]

A method is disclosed which calculates dimensions for a MEM resonator in terms of integer multiples of a grid width G for reticles used to fabricate the resonator, including an actual sub-width L.sub.a=NG and an effective electrode width W.sub.e=MG where N and M are integers which minimize a frequency error f.sub.e=f.sub.d-f.sub.a between a desired resonant frequency f.sub.d and an actual resonant frequency f.sub.a. The method can also be used to calculate an overall width W.sub.o for the MEM resonator, and an effective electrode length L.sub.e which provides a desired motional impedance for the MEM resonator. The MEM resonator can then be fabricated using these values for L.sub.a, W.sub.e, W.sub.o and L.sub.e. The method can also be applied to a number j of MEM resonators formed on a common substrate.

Wojciechowski, Kenneth E; Olsson, III, Roy H

2013-02-05T23:59:59.000Z

458

Production Of High Specific Activity Copper-67  

DOE Patents [OSTI]

A process for the selective production and isolation of high specific activity Cu.sup.67 from proton-irradiated enriched Zn.sup.70 target comprises target fabrication, target irradiation with low energy (<25 MeV) protons, chemical separation of the Cu.sup.67 product from the target material and radioactive impurities of gallium, cobalt, iron, and stable aluminum via electrochemical methods or ion exchange using both anion and cation organic ion exchangers, chemical recovery of the enriched Zn.sup.70 target material, and fabrication of new targets for re-irradiation is disclosed.

Jamriska, Sr., David J. (Los Alamos, NM); Taylor, Wayne A. (Los Alamos, NM); Ott, Martin A. (Los Alamos, NM); Fowler, Malcolm (Los Alamos, NM); Heaton, Richard C. (Los Alamos, NM)

2003-10-28T23:59:59.000Z

459

Metal atomization spray nozzle  

DOE Patents [OSTI]

A spray nozzle for a magnetohydrodynamic atomization apparatus has a feed passage for molten metal and a pair of spray electrodes mounted in the feed passage. The electrodes, diverging surfaces which define a nozzle throat and diverge at an acute angle from the throat. Current passes through molten metal when fed through the throat which creates the Lorentz force necessary to provide atomization of the molten metal. 6 figures.

Huxford, T.J.

1993-11-16T23:59:59.000Z

460

Accelerated decarburization of Fe-C metal alloys  

DOE Patents [OSTI]

A process is described for improving the rate of metal production and FeO utilization in a steelmaking process or a process combining iron-making and steelmaking in a single reactor that uses or generates Fe-C metal alloy droplets submerged in an FeO-containing slag. The process involves discharging a charge build-up (electron accumulation) in the slag at the slag-metal alloy interface by means of an electron conductor connected between the metal alloy droplets and a gas at a gas-slag interface, said gas having an oxygen partial pressure of at least about 0.01 atmosphere. 2 figs.

Pal, U.B.; Sadoway, D.R.

1997-05-27T23:59:59.000Z

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461

Accelerated decarburization of Fe-C metal alloys  

DOE Patents [OSTI]

A process for improving the rate of metal production and FeO utilization in a steelmaking process or a process combining iron-making and steelmaking in a single reactor that uses or generates Fe-C metal alloy droplets submerged in an FeO-containing slag. The process involves discharging a charge build-up (electron accumulation) in the slag at the slag-metal alloy interface by means of an electron conductor connected between the metal alloy droplets and a gas at a gas-slag interface, said gas having an oxygen partial pressure of at least about 0.01 atmosphere.

Pal, Uday B. (Needham, MA); Sadoway, Donald R. (Belmont, MA)

1997-01-01T23:59:59.000Z

462

Self-assembled monolayer cleaning methods: Towards fabrication of clean high-temperature superconductor nanostructures  

SciTech Connect (OSTI)

Although extensive amounts of research have been carried out on superconductor-normal metal-superconductor (SNS) electronic devices, the fabrication of superconductor SNS devices still remains difficult. Surface modification of high-temperature superconductors could be a way to control the interface of SNS electronic device fabrication. Here, we developed a cleaning method for thin films of high-temperature superconductor surface based on self-assembled monolayers. High-quality c-axis orientated YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} (i.e., YBCO) and Y{sub 0.6}Ca{sub 0.4}Ba{sub 1.6}La{sub 0.4}Cu{sub 3}O{sub 7-{delta}} (i.e., TX-YBCO) thin films were deposited by standard laser ablation methods. YBCO/Au/YBCO and TX-YBCO/Au/TX-YBCO planar type junctions were fabricated by photolithography, focused-ion-beam milling, and ex situ sputter depositions. A 40-50 nm nanotrench was ion milled on the thin film by FIB, and a thin gold layer was deposited by an ex situ method on the nanotrench to connect the two separated high-temperature superconductor electrodes. SEM, AFM, and R vs T resistivity measurements were used to compare the corrosion layer formed in the interface of the SNS junctions with the SAM cleaned SNS junction. Evidence here suggests that the SAM cleaning method can be used to remove the degradation layer on the surface of cuprate superconductors. The obtained contact resistivity value (10{sup -8} {omega} cm{sup 2}) for a SNS junction with SAM treatment is comparable with that of SNS junctions fabricated by the in situ methods.

Kim, Sungwook; Chang, In Soon; McDevitt, John T. [Department of Chemistry and Biochemistry, Center for Nano- and Molecular Science and Technology, University of Texas at Austin, Austin, Texas 78712-1167 (United States)

2005-04-11T23:59:59.000Z

463

Redundancy of Supply in the International Nuclear Fuel Fabrication Market: Are Fabrication Services Assured?  

SciTech Connect (OSTI)

For several years, Pacific Northwest National Laboratory (PNNL) has been assessing the reliability of nuclear fuel supply in support of the U.S. Department of Energy/National Nuclear Security Administration. Three international low enriched uranium reserves, which are intended back up the existing and well-functioning nuclear fuel market, are currently moving toward implementation. These backup reserves are intended to provide countries credible assurance that of the uninterrupted supply of nuclear fuel to operate their nuclear power reactors in the event that their primary fuel supply is disrupted, whether for political or other reasons. The efficacy of these backup reserves, however, may be constrained without redundant fabrication services. This report presents the findings of a recent PNNL study that simulated outages of varying durations at specific nuclear fuel fabrication plants. The modeling specifically enabled prediction and visualization of the reactors affected and the degree of fuel delivery delay. The results thus provide insight on the extent of vulnerability to nuclear fuel supply disruption at the level of individual fabrication plants, reactors, and countries. The simulation studies demonstrate that, when a reasonable set of qualification criteria are applied, existing fabrication plants are technically qualified to provide backup fabrication services to the majority of the world's power reactors. The report concludes with an assessment of the redundancy of fuel supply in the nuclear fuel market, and a description of potential extra-market mechanisms to enhance the security of fuel supply in cases where it may be warranted. This report is an assessment of the ability of the existing market to respond to supply disruptions that occur for technical reasons. A forthcoming report will address political disruption scenarios.

Seward, Amy M.; Toomey, Christopher; Ford, Benjamin E.; Wood, Thomas W.; Perkins, Casey J.

2011-11-14T23:59:59.000Z

464

Creep rupture testing of alloy 617 and A508/533 base metals and weldments.  

SciTech Connect (OSTI)

The NGNP, which is an advanced HTGR concept with emphasis on both electricity and hydrogen production, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 750-1000 C. Alloy 617 is a prime candidate for VHTR structural components such as reactor internals, piping, and heat exchangers in view of its resistance to oxidation and elevated temperature strength. However, lack of adequate data on the performance of the alloy in welded condition prompted to initiate a creep test program at Argonne National Laboratory. In addition, Testing has been initiated to evaluate the creep rupture properties of the pressure vessel steel A508/533 in air and in helium environments. The program, which began in December 2009, was certified for quality assurance NQA-1 requirements during January and February 2010. Specimens were designed and fabricated during March and the tests were initiated in April 2010. During the past year, several creep tests were conducted in air on Alloy 617 base metal and weldment specimens at temperatures of 750, 850, and 950 C. Idaho National Laboratory, using gas tungsten arc welding method with Alloy 617 weld wire, fabricated the weldment specimens. Eight tests were conducted on Alloy 617 base metal specimens and nine were on Alloy 617 weldments. The creep rupture times for the base alloy and weldment tests were up to {approx}3900 and {approx}4500 h, respectively. The results showed that the creep rupture lives of weld specimens are much longer than those for the base alloy, when tested under identical test conditions. The test results also showed that the creep strain at fracture is in the range of 7-18% for weldment samples and were much lower than those for the base alloy, under similar test conditions. In general, the weldment specimens showed more of a flat or constant creep rate region than the base metal specimens. The base alloy and the weldment exhibited tertiary creep after 50-60% of the rupture life, irrespective of test temperature in the range of 750-950 C. The results showed that the stress dependence of the creep rate followed a power law for both base alloy and weldments. The data also showed that the stress exponent for creep is the same and one can infer that the same mechanism is operative in both base metal and weldments in the temperature range of the current study. SEM fractography analysis indicated that both base metal and weldment showed combined fracture modes consisting of dimple rupture and intergranular cracking. Intergranular cracking was more evident in the weldment specimens, which is consistent with the observation of lower creep ductility in the weldment than in the base metal.

Natesan, K.; Li, M.; Soppet, W.K.; Rink, D.L. (Nuclear Engineering Division)

2012-01-17T23:59:59.000Z