National Library of Energy BETA

Sample records for fabricate prototype high-temp

  1. Ultrafast Laser Fabrication: a Rapid Prototyping Capability for...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Ultrafast Laser Fabrication: a Rapid Prototyping Capability for CINT Citation Details In-Document Search Title: Ultrafast Laser Fabrication: a Rapid Prototyping...

  2. Ultrafast Laser Fabrication: a Rapid Prototyping Capability for...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Ultrafast Laser Fabrication: a Rapid Prototyping Capability for CINT Citation Details In-Document Search Title: Ultrafast Laser Fabrication: a Rapid Prototyping ...

  3. BNL 56 MHz HOM Damper Prototype Fabrication at JLab

    SciTech Connect (OSTI)

    Huque, Naeem A.; Daly, Edward F.; Clemens, William A.; McIntyre, Gary T.; Wu, Qiong; Seberg, Scott; Bellavia, Steve

    2015-09-01

    A prototype Higher-Order Mode (HOM) Damper was fabricated at JLab for the Relativistic Heavy-Ion Collider's (RHIC) 56 MHz cavity at Brookhaven National Laboratory (BNL). Primarily constructed from high RRR Niobium and Sapphire, the coaxial damper presented significant challenges in electron-beam welding (EBW), brazing and machining via acid etching. The results of the prototype operation brought about changes in the damper design, due to overheating braze alloys and possible multi-pacting. Five production HOM dampers are currently being fabricated at JLab. This paper outlines the challenges faced in the fabrication process, and the solutions put in place.

  4. Business Case Analysis of Prototype Fabrication Division Recapitalization Plan. Summary

    SciTech Connect (OSTI)

    Booth, Steven Richard; Benson, Faith Ann; Dinehart, Timothy Grant

    2015-04-30

    Business case studies were completed to support procurement of new machines and capital equipment in the Prototype Fabrication (PF) Division SM-39 and TA-03-0102 machine shops. Economic analysis was conducted for replacing the Mazak 30Y Mill-Turn Machine in SM-39, the Haas Vertical CNC Mill in Building 102, and the Hardinge Q10/65-SP Lathe in SM-39. Analysis was also conducted for adding a NanoTech Lathe in Building 102 and a new electrical discharge machine (EDM) in SM-39 to augment current capabilities. To determine the value of switching machinery, a baseline scenario was compared with a future scenario where new machinery was purchased and installed. Costs and benefits were defined via interviews with subject matter experts.

  5. DOE Fuel Cell Pre-Solicitation Workshop - Breakout Group 3: HIGH TEMP

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (SOFC) SYSTEM AND BOP | Department of Energy 3: HIGH TEMP (SOFC) SYSTEM AND BOP DOE Fuel Cell Pre-Solicitation Workshop - Breakout Group 3: HIGH TEMP (SOFC) SYSTEM AND BOP Report from Breakout Group 3 of the DOE Fuel Cell Pre-Solicitation Workshop, March 16-17, 2010 fuelcell_pre-solicitation_wkshop_hi_temp_sofc.pdf (55.86 KB) More Documents & Publications DOE Fuel Cell Pre-Solicitation Workshop - Breakout Group 5: Long-Term Innovative Technologies Solid Oxide Fuel Cell System (SOFC)

  6. Detailed design, fabrication and testing of an engineering prototype compensated pulsed alternator. Final report

    SciTech Connect (OSTI)

    Bird, W.L. Jr.; Woodson, H.H.

    1980-03-01

    The design, fabrication, and test results of a prototype compensated pulsed alternator are discussed. The prototype compulsator is a vertical shaft single phase alternator with a rotating armature and salient pole stator. The machine is designed for low rep rate pulsed duty and is sized to drive a modified 10 cm Beta amplifier. The load consists of sixteen 15 mm x 20 mm x 112 cm long xenon flashlamps connected in parallel. The prototype compulsator generates an open circuit voltage of 6 kV, 180 Hz, at a maximum design speed of 5400 rpm. At maximum speed, the inertial energy stored in the compulsator rotor is 3.4 megajoules.

  7. DOE Fuel Cell Pre-Solicitation Workshop - Breakout Group 3: HIGH TEMP (SOFC) SYSTEM AND BOP

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    BREAKOUT GROUP 3: HIGH TEMP (SOFC) SYSTEM AND BOP PARTICIPANTS NAME ORGANIZATION Dan Birmingham Rolls-Royce Stephanie Byham U.S. Department of Energy/Sentech Caine Finnerty Protonex Hussein Ghezel-Ayagh FuelCell Energy Fernando Garzon Lawrence Berkeley National Laboratory Phillip Hutton EERC Bob Kee Colorado School of Mines Jerry Martin DellaTech Jennifer Mawdsley Argonne National Laboratory Yeshwanth Navendar Saint-Gobain Dan Norrick Cummins Power Generation Nina Orlovskaya University of

  8. Fabrication, assembly, bench and drilling tests of two prototype downhole pneumatic turbine motors: Final technical report

    SciTech Connect (OSTI)

    Bookwalter, R.; Duettra, P.D.; Johnson, P.; Lyons, W.C.; Miska, S.

    1987-04-01

    The first and second prototype downhole pneumatic turbine motors have been fabricated, assembled and tested. All bench tests showed that the motor will produce horsepower and bit speeds approximating the predicted values. Specifically, the downhole pneumatic turbine motor produced approximately 50 horsepower at 100 rpm, while being supplied with about 3600 SCFM of compressed air. The first prototype was used in a drilling test from a depth of 389 feet to a depth of 789 feet in the Kirtland formation. This first prototype motor drilled at a rate exceeding 180 ft/hr, utilizing only 3000 SCFM of compressed air. High temperature tests (at approximately 460/sup 0/F) were carried out on the thrust assembly and the gearboxes for the two prototypes. These components operated successfully at these temperatures. Although the bench and drilling tests were successful, the tests revealed design changes that should be made before drilling tests are carried out in geothermal boreholes at the Geysers area, near Santa Rosa, California.

  9. Rapid prototyping of microchannels with surface patterns for fabrication of polymer fibers

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Goodrich, Payton J.; Sharifi, Farrokh; Hashemi, Nastaran

    2015-08-14

    Microfluidic technology has provided innovative solutions to numerous problems, but the cost of designing and fabricating microfluidic channels is impeding its expansion. In this study, Shrinky-Dink thermoplastic sheets are used to create multilayered complex templates for microfluidic channels. We also used inkjet and laserjet printers to raise a predetermined microchannel geometry by depositing several layers of ink for each feature consecutively. We achieved feature heights over 100 μm, which were measured and compared with surface profilometry. Templates closest to the target geometry were then used to create microfluidic devices from soft-lithography with the molds as a template. These microfluidic devicesmore » were, futhermore used to fabricate polymer microfibers using the microfluidic focusing approach to demonstrate the potential that this process has for microfluidic applications. Finally, an economic analysis was conducted to compare the price of common microfluidic template manufacturing methods. We showed that multilayer microchannels can be created significantly quicker and cheaper than current methods for design prototyping and point-of-care applications in the biomedical area.« less

  10. Rapid prototyping of microchannels with surface patterns for fabrication of polymer fibers

    SciTech Connect (OSTI)

    Goodrich, Payton J.; Sharifi, Farrokh; Hashemi, Nastaran

    2015-08-14

    Microfluidic technology has provided innovative solutions to numerous problems, but the cost of designing and fabricating microfluidic channels is impeding its expansion. In this study, Shrinky-Dink thermoplastic sheets are used to create multilayered complex templates for microfluidic channels. We also used inkjet and laserjet printers to raise a predetermined microchannel geometry by depositing several layers of ink for each feature consecutively. We achieved feature heights over 100 μm, which were measured and compared with surface profilometry. Templates closest to the target geometry were then used to create microfluidic devices from soft-lithography with the molds as a template. These microfluidic devices were, futhermore used to fabricate polymer microfibers using the microfluidic focusing approach to demonstrate the potential that this process has for microfluidic applications. Finally, an economic analysis was conducted to compare the price of common microfluidic template manufacturing methods. We showed that multilayer microchannels can be created significantly quicker and cheaper than current methods for design prototyping and point-of-care applications in the biomedical area.

  11. Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

    SciTech Connect (OSTI)

    Douglas W. Marshall

    2014-10-01

    An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

  12. Prototype Development of Remote Operated Hot Uniaxial Press (ROHUP) to Fabricate Advanced Tc-99 Bearing Ceramic Waste Forms - 13381

    SciTech Connect (OSTI)

    Alaniz, Ariana J.; Delgado, Luc R.; Werbick, Brett M.; Hartmann, Thomas

    2013-07-01

    The objective of this senior student project is to design and build a prototype construction of a machine that simultaneously provides the proper pressure and temperature parameters to sinter ceramic powders in-situ to create pellets of rather high densities of above 90% (theoretical). This ROHUP (Remote Operated Hot Uniaxial Press) device is designed specifically to fabricate advanced ceramic Tc-99 bearing waste forms and therefore radiological barriers have been included in the system. The HUP features electronic control and feedback systems to set and monitor pressure, load, and temperature parameters. This device operates wirelessly via portable computer using Bluetooth{sup R} technology. The HUP device is designed to fit in a standard atmosphere controlled glove box to further allow sintering under inert conditions (e.g. under Ar, He, N{sub 2}). This will further allow utilizing this HUP for other potential applications, including radioactive samples, novel ceramic waste forms, advanced oxide fuels, air-sensitive samples, metallic systems, advanced powder metallurgy, diffusion experiments and more. (authors)

  13. ANL: Prototype Cell Fabrication Facility

    Broader source: Energy.gov [DOE]

    2011 DOE Hydrogen and Fuel Cells Program, and Vehicle Technologies Program Annual Merit Review and Peer Evaluation

  14. Advances in rapid prototyping

    SciTech Connect (OSTI)

    Atwood, C.L.; McCarty, G.D.; Pardo, B.T.; Bryce, E.A.

    1993-12-31

    Recent advances in stereolithography and selective laser sintering have had a significant impact on the overall quality of parts produced using these rapid prototyping processes. The development and implementation of 3D System`s QuickCast{trademark} resin and software for building investment casting patterns have proven to be major steps toward fabricating highly accurate patterns with very good surface finishes. Sandia uses patterns generated from rapid prototyping processes to reduce the cycle time and cost of fabricating prototype parts in support of a Sandia National Laboratories managed program called FASTCAST. As participants in the Beta test program for QuickCast{trademark} resin and software, they experienced a steep learning curve and were able to build accurate parts in a short period of time. It is now possible, using this technology, to produce highly accurate prototype parts as well as acceptable firs article and small lots size production parts. They use the Selective Laser Sintering (SLS) process to fabricate prototype wax patterns for investment casting. DTM Corporation recently introduced the use of their polycarbonate material for fabricating investment casting patterns. The polycarbonate material is processed significantly faster, with improved strength, dimensional stability, and without a support structure during the build process. Sandia is currently changing from investment casting wax to polycarbonate for the fabrication of investment casting patterns using the SLS process. This presentation will focus on the successes with these new materials from the standpoints of application, accuracy, surface finish, and post processing. Also presented will be examples of parts manufactured by these processes.

  15. Greenbrier Prototype

    SciTech Connect (OSTI)

    2010-06-18

    This case study describes a prototype home that is the model home for the Homes at Greenbrier in Oakdale, Connecticut, and demonstrates the builder's concept of “attainable sustainable” of offering high performance homes at mid-market prices.

  16. Cell Analysis, Modeling, and Prototyping Facility | Argonne National

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Laboratory Cell Analysis, Modeling, and Prototyping Facility The goal of Argonne's Cell Analysis, Modeling, and Prototyping (CAMP) Facility is to design, fabricate, and characterize high-quality prototype cells using the latest discoveries in high-energy anode and cathode battery materials created at Argonne and in research labs around the world. PDF icon CAMP_Facility_fact_sheet

  17. OriginalPrototypes

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Original Prototypes (Status of detectors June, 1998) Ionization Chamber with one cell instrumented Ring 2-3 Silicon Detector Prototype CsI with dimensions approximately of Ring 2-3 Prototype CsI with PMT on Ring 2-3 prototype holder Silicon detectors also installed More Pictures: Recent data from NIMROD: Data Graph 1 Data Graph 2

  18. Working with SRNL - Our Facilities- Rapid Fabrication Facility

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Rapid Fabrication Facility Working with SRNL Our Facilities - Rapid Fabrication Facility At SRNL's Rapid Fabrication Facility, low-cost prototypes are produced, as well as parts and complete working models

  19. Rapid prototype and test

    SciTech Connect (OSTI)

    Gregory, D.L.; Hansche, B.D.

    1996-06-01

    In order to support advanced manufacturing, Sandia has acquired the capability to produce plastic prototypes using stereolithography. Currently, these prototypes are used mainly to verify part geometry and ``fit and form`` checks. This project investigates methods for rapidly testing these plastic prototypes, and inferring from prototype test data actual metal part performance and behavior. Performances examined include static load/stress response, and structural dynamic (modal) and vibration behavior. The integration of advanced non-contacting measurement techniques including scanning laser velocimetry, laser holography, and thermoelasticity into testing of these prototypes is described. Photoelastic properties of the epoxy prototypes to reveal full field stress/strain fields are also explored.

  20. Test report -- Prototype core sampler

    SciTech Connect (OSTI)

    Linschooten, C.G.

    1995-01-17

    The purpose of this test is to determine the adequacy of the prototype sampler, provided to Westinghouse Hanford Company (WHC) by DOE-RL. The sampler was fabricated for DOE-RL by the Concord Company by request of DOE-RL. This prototype sampler was introduced as a technology that can be easily deployed (similar to the current auger system) and will reliably collect representative samples. The sampler is similar to the Universal Sampler i.e., smooth core barrel and piston with an O-ring seal, but lacks a rotary valve near the throat of the sampler. This makes the sampler inappropriate for liquid sampling, but reduces the outside diameter of the sampler considerably, which should improve sample recovery. Recovery testing was performed with the supplied sampler in three different consistencies of Kaolin sludge simulants.

  1. AFIP-4 Fabrication Summary Report

    SciTech Connect (OSTI)

    Glenn A. Moore

    2010-02-01

    The AFIP-4 (ATR Full –size-plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Twelve qualified fueled plates were fabricated for the AFIP-4 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts; including material selection, fabrication processes, and fuel plate qualification.

  2. AFIP-6 Fabrication Summary Report

    SciTech Connect (OSTI)

    Glenn A. Moore; M. Craig Marshall

    2011-09-01

    The AFIP-6 (ATR Full-size plate In center flux trap Position) experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP-6 experiment; to be irradiated in the INL Advanced Test Reactor (ATR). This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

  3. AFIP-2 Fabrication Summary Report

    SciTech Connect (OSTI)

    Glenn Moore

    2010-02-01

    The Advanced Test Reactor (ATR) Full-size Plate In Center Flux Trap Position (AFIP)-2 experiment was designed to evaluate the performance of monolithic fuels at a scale prototypic of research reactor fuel plates. Two qualified fueled plates were fabricated for the AFIP 2 experiment to be irradiated in the Idaho National Laboratory ATR. This report provides details of the fuel fabrication efforts, including material selection, fabrication processes, and fuel plate qualification.

  4. APT Target-Blanket Module - Fabrication and Characterization...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: APT Target-Blanket Module - Fabrication and Characterization of Prototypical Assemblies Citation Details In-Document Search Title: APT Target-Blanket Module - ...

  5. Prototype Programmatic Agreement Guidance

    Broader source: Energy.gov [DOE]

    Prototype programmatic agreements are a type of program alternative that the Advisory Council on Historic Preservation (ACHP) can designate to assist federal agencies in their efforts to comply with the requirements of Section 106 of the National Historic Preservation Act (16 U.S.C. 470f) and its implementing regulations (36 CFR Part 800). Prototype agreements may be used for the same type of program or undertaking in more than one case or area, and typically establish efficiencies and protocols for implementing these undertakings. This ACHP guidance describes the process for developing prototype agreements, the involvement of interested parties, and other important components to be considered when exploring the use of a prototype agreement as a program alternative.

  6. Rapid prototyping: A paradigm shift in investment casting

    SciTech Connect (OSTI)

    Atwood, C.L.; Maguire, M.C.; Baldwin, M.D.; Pardo, B.T.

    1996-09-01

    The quest for fabricating complex metal parts rapidly and with minimal cost has brought rapid prototyping (RP) processes to the forefront of the investment casting industry. Relatively recent advances in DTM Corporation`s selective laser sintering (SLS) and 3D Systems stereolithography (SL) processes have had a significant impact on the overall quality of patterns produced using these rapid prototyping processes. Sandia National Laboratories uses patterns generated from rapid prototyping processes to reduce the cycle time and cost of fabricating prototype and small lot production parts in support of a program called FASTCAST. The SLS process is used to fabricate patterns from materials such as investment casting wax, polycarbonate, and a new material called TrueForm PM{trademark}. With the timely introduction of each of these materials, the quality of patterns fabricated has improved. The development and implementation of SL QuickCast{trademark} software has enabled this process to produce highly accurate patterns for use in investment casting. This paper focuses on the successes with these new pattern materials and the infrastructure required to cast rapid prototyping patterns successfully. In addition, a brief overview of other applications of rapid prototyping at Sandia will be discussed.

  7. Power API Prototype

    SciTech Connect (OSTI)

    2014-12-04

    The software serves two purposes. The first purpose of the software is to prototype the Sandia High Performance Computing Power Application Programming Interface Specification effort. The specification can be found at http://powerapi.sandia.gov . Prototypes of the specification were developed in parallel with the development of the specification. Release of the prototype will be instructive to anyone who intends to implement the specification. More specifically, our vendor collaborators will benefit from the availability of the prototype. The second is in direct support of the PowerInsight power measurement device, which was co-developed with Penguin Computing. The software provides a cluster wide measurement capability enabled by the PowerInsight device. The software can be used by anyone who purchases a PowerInsight device. The software will allow the user to easily collect power and energy information of a node that is instrumented with PowerInsight. The software can also be used as an example prototype implementation of the High Performance Computing Power Application Programming Interface Specification.

  8. Power API Prototype

    Energy Science and Technology Software Center (OSTI)

    2014-12-04

    The software serves two purposes. The first purpose of the software is to prototype the Sandia High Performance Computing Power Application Programming Interface Specification effort. The specification can be found at http://powerapi.sandia.gov . Prototypes of the specification were developed in parallel with the development of the specification. Release of the prototype will be instructive to anyone who intends to implement the specification. More specifically, our vendor collaborators will benefit from the availability of the prototype.more » The second is in direct support of the PowerInsight power measurement device, which was co-developed with Penguin Computing. The software provides a cluster wide measurement capability enabled by the PowerInsight device. The software can be used by anyone who purchases a PowerInsight device. The software will allow the user to easily collect power and energy information of a node that is instrumented with PowerInsight. The software can also be used as an example prototype implementation of the High Performance Computing Power Application Programming Interface Specification.« less

  9. factsheet: National Prototype Center

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    the World Safer This enduring national asset integrates science and technology for manufacturing success that meets our customer's special manufacturability challenges. Since its establishment in 1997, more than 5,0 0 0 i ndustr ies and government agencies have capitalized on the resources of the National Prototype Center (NPC). These customers received subject -matter expertise as well as critical manufacturing resources enabling development of i n novat ive manufacturing solutions.

  10. Cell Prototyping Facility

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Cell Prototyping Facility - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs Advanced

  11. Methods and systems for rapid prototyping of high density circuits

    DOE Patents [OSTI]

    Palmer, Jeremy A.; Davis, Donald W.; Chavez, Bart D.; Gallegos, Phillip L.; Wicker, Ryan B.; Medina, Francisco R.

    2008-09-02

    A preferred embodiment provides, for example, a system and method of integrating fluid media dispensing technology such as direct-write (DW) technologies with rapid prototyping (RP) technologies such as stereolithography (SL) to provide increased micro-fabrication and micro-stereolithography. A preferred embodiment of the present invention also provides, for example, a system and method for Rapid Prototyping High Density Circuit (RPHDC) manufacturing of solderless connectors and pilot devices with terminal geometries that are compatible with DW mechanisms and reduce contact resistance where the electrical system is encapsulated within structural members and manual electrical connections are eliminated in favor of automated DW traces. A preferred embodiment further provides, for example, a method of rapid prototyping comprising: fabricating a part layer using stereolithography and depositing thermally curable media onto the part layer using a fluid dispensing apparatus.

  12. Sandia Agile MEMS Prototyping, Layout Tools, Education and Services Program

    SciTech Connect (OSTI)

    Schriner, H.; Davies, B.; Sniegowski, J.; Rodgers, M.S.; Allen, J.; Shepard, C.

    1998-05-01

    Research and development in the design and manufacture of Microelectromechanical Systems (MEMS) is growing at an enormous rate. Advances in MEMS design tools and fabrication processes at Sandia National Laboratories` Microelectronics Development Laboratory (MDL) have broadened the scope of MEMS applications that can be designed and manufactured for both military and commercial use. As improvements in micromachining fabrication technologies continue to be made, MEMS designs can become more complex, thus opening the door to an even broader set of MEMS applications. In an effort to further research and development in MEMS design, fabrication, and application, Sandia National Laboratories has launched the Sandia Agile MEMS Prototyping, Layout Tools, Education and Services Program or SAMPLES program. The SAMPLES program offers potential partners interested in MEMS the opportunity to prototype an idea and produce hardware that can be used to sell a concept. The SAMPLES program provides education and training on Sandia`s design tools, analysis tools and fabrication process. New designers can participate in the SAMPLES program and design MEMS devices using Sandia`s design and analysis tools. As part of the SAMPLES program, participants` designs are fabricated using Sandia`s 4 level polycrystalline silicon surface micromachine technology fabrication process known as SUMMiT (Sandia Ultra-planar, Multi-level MEMS Technology). Furthermore, SAMPLES participants can also opt to obtain state of the art, post-fabrication services provided at Sandia such as release, packaging, reliability characterization, and failure analysis. This paper discusses the components of the SAMPLES program.

  13. Directed light fabrication

    SciTech Connect (OSTI)

    Lewis, G.K.; Nemec, R.; Milewski, J.; Thoma, D.J.; Cremers, D.; Barbe, M.

    1994-09-01

    Directed Light Fabrication (DLF) is a rapid prototyping process being developed at Los Alamos National Laboratory to fabricate metal components. This is done by fusing gas delivered metal powder particles in the focal zone of a laser beam that is, programmed to move along or across the part cross section. Fully dense metal is built up a layer at a time to form the desired part represented by a 3 dimensional solid model from CAD software. Machine ``tool paths`` are created from the solid model that command the movement and processing parameters specific to the DLF process so that the part can be built one layer at a time. The result is a fully dense, near net shape metal part that solidifies under rapid solidification conditions.

  14. Characterization of Prototype LSST CCDs

    SciTech Connect (OSTI)

    OCONNOR,P.; FRANK, J.; GEARY, J.C.; GILMORE, D.K.; KOTOV, I.; RADEKA, V.; TAKACS, P.; TYSON, J.A.

    2008-06-23

    The ambitious science goals of the Large Synoptic Survey Telescope (LSST) will be achieved in part by a wide-field imager that will achieve a new level of performance in terms of area, speed, and sensitivity. The instrument performance is dominated by the focal plane sensors, which are now in development. These new-generation sensors will make use of advanced semiconductor technology and will be complemented by a highly integrated electronics package located inside the cryostat. A test laboratory has been set up at Brookhaven National Laboratory (BNL) to characterize prototype sensors and to develop test and assembly techniques for eventual integration of production sensors and electronics into modules that will form the final focal plane. As described in [1], the key requirements for LSST sensors are wideband quantum efficiency (QE) extending beyond lpm in the red, control of point spread function (PSF), and fast readout using multiple amplifiers per chip operated in parallel. In addition, LSST's fast optical system (f71.25) places severe constraints on focal plane flatness. At the chip level this involves packaging techniques to minimize warpage of the silicon die, and at the mosaic level careful assembly and metrology to achieve a high coplanarity of the sensor tiles. In view of the long lead time to develop the needed sensor technology, LSST undertook a study program with several vendors to fabricate and test devices which address the most critical performance features [2]. The remainder of this paper presents key results of this study program. Section 2 summarizes the sensor requirements and the results of design optimization studies, and Section 3 presents the sensor development plan. In Section 4 we describe the test bench at BNL. Section 5 reports measurement results obtained to date oh devices fabricated by several vendors. Section 6 presents a summary of the paper and an outlook for the future work. We present characterization methods and results on a

  15. Electronic Fabrication & Repair | The Ames Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Electronic Fabrication & Repair The Electronics group provides custom design and fabrication of electronic equipment.. We convert ideas into custom-finished equipment in our shop using ORCAD Schematic Capture and PCB Layout software in conjunction with our PCB machine to make prototype circuit boards in-house. Our technicians also aid in automating and controlling research project instrumentation using Texas Instruments LabView. We repair all kinds of scientific and laboratory electronic and

  16. Design and Testing of Prototypic Elements Containing Monolithic Fuel

    SciTech Connect (OSTI)

    N.E. Woolstenhulme; M.K. Meyer; D.M. Wachs

    2011-10-01

    The US fuel development team has performed numerous irradiation tests on small to medium sized specimens containing low enriched uranium fuel designs. The team is now focused on qualification and demonstration of the uranium-molybdenum Base Monolithic Design and has entered the next generation of testing with the design and irradiation of prototypic elements which contain this fuel. The designs of fuel elements containing monolithic fuel, such as AFIP-7 (which is currently under irradiation) and RERTR-FE (which is currently under fabrication), are appropriate progressions relative to the technology life cycle. The culmination of this testing program will occur with the design, fabrication, and irradiation of demonstration products to include the base fuel demonstration and design demonstration experiments. Future plans show that design, fabrication, and testing activities will apply the rigor needed for a demonstration campaign.

  17. Clean Energy Manufacturing Resources - Technology Prototyping | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Prototyping Clean Energy Manufacturing Resources - Technology Prototyping Clean Energy Manufacturing Resources - Technology Prototyping Find resources to help you design and refine a prototype of a new clean energy technology or product. For prototyping, areas to consider include materials characterization; models and tools; intellectual property protection; small-scale production; R&D funding; and regional, state, and local resources. For more resources, see the Clean Energy

  18. Micro-fabrication Techniques for Target Components

    SciTech Connect (OSTI)

    Miles, R; Hamilton, J; Crawford, J; Ratti, S; Trevino, J; Graff, T; Stockton, C; Harvey, C

    2008-06-10

    Micro-fabrication techniques, derived from the semi-conductor industry, can be used to make a variety of useful mechanical components for targets. A selection of these components including supporting cooling arms for prototype cryogenic inertial confinement fusion targets, stepped and graded density targets for materials dynamics experiments are described. Micro-fabrication enables cost-effective, simultaneous fabrication of multiple high-precision components with complex geometries. Micro-fabrication techniques such as thin-film deposition, photo-lithographic patterning and etch processes normally used in the semi-conductor manufacture industry, can be exploited to make useful mechanical target components. Micro-fabrication processes have in recent years been used to create a number of micro-electro-mechanical systems (MEMS) components such as pressure sensors, accelerometers, ink jet printer heads, microfluidics platforms and the like. These techniques consist primarily of deposition of thin films of material, photo-lithographic patterning and etching processes performed sequentially to produce three dimensional structures using essentially planar processes. While the planar technology can be limiting in terms of the possible geometries of the final product, advantages of using these techniques include the ability to make multiple complex structures simultaneously and cost-effectively. Target components fabricated using these techniques include the supporting cooling arms for cryogenic prototype fusion ignition targets, stepped targets for equation-of-state experiments, and graded density reservoirs for material strength experiments.

  19. Longitudinal Gradient Dipole Magnet Prototype for APS at ANL

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Kashikhin, V. S.; Borland, M.; Chlachidze, G.; Decker, G.; Dejus, R.; DiMarco, J.; Doose, C. L.; Gardner, T. J.; Harding, D. J.; Jaski, M. S.; et al

    2016-01-26

    We planned an upgrade of the Advanced Photon Source at Argonne National Laboratory (ANL). The main goal of the upgrade is to improve the storage ring performance based on more advanced optics. One of the key magnet system elements is bending dipole magnets having a field strength change along the electron beam path. Moreover, a prototype of one such longitudinal gradient dipole magnet has been designed, built, and measured in a collaborative effort of ANL and Fermilab. Our paper discusses various magnetic design options, the selected magnet design, and the fabrication technology. The prototype magnet has been measured by rotationalmore » coils, a stretched wire, and a Hall probe. Measurement results are discussed and compared with simulations.« less

  20. Prototype simplified daylighting design tool

    SciTech Connect (OSTI)

    Treado, S.J.; Goodin, P.J.

    1992-07-01

    The report describes a prototype simplified design tool which has been developed to provide information for developing effective building fenestration systems. A computer software system was developed to search through and select the best available fenestration designs from a large database of previously simulated buildings. Fenestration designs can be selected based on energy usage, energy cost or peak loads. The determination of fenestration energy costs is discussed. The design tool is primarily intended for commercial, industrial or institutional buildings of any type.

  1. Majorana Thermosyphon Prototype Experimental Results

    SciTech Connect (OSTI)

    Fast, James E.; Reid, Douglas J.; Aguayo Navarrete, Estanislao

    2010-12-17

    Objective The Majorana demonstrator will operate at liquid Nitrogen temperatures to ensure optimal spectrometric performance of its High Purity Germanium (HPGe) detector modules. In order to transfer the heat load of the detector module, the Majorana demonstrator requires a cooling system that will maintain a stable liquid nitrogen temperature. This cooling system is required to transport the heat from the detector chamber outside the shield. One approach is to use the two phase liquid-gas equilibrium to ensure constant temperature. This cooling technique is used in a thermosyphon. The thermosyphon can be designed so the vaporization/condensing process transfers heat through the shield while maintaining a stable operating temperature. A prototype of such system has been built at PNNL. This document presents the experimental results of the prototype and evaluates the heat transfer performance of the system. The cool down time, temperature gradient in the thermosyphon, and heat transfer analysis are studied in this document with different heat load applied to the prototype.

  2. Fabrication of 3D Silicon Sensors

    SciTech Connect (OSTI)

    Kok, A.; Hansen, T.E.; Hansen, T.A.; Lietaer, N.; Summanwar, A.; Kenney, C.; Hasi, J.; Da Via, C.; Parker, S.I.; /Hawaii U.

    2012-06-06

    Silicon sensors with a three-dimensional (3-D) architecture, in which the n and p electrodes penetrate through the entire substrate, have many advantages over planar silicon sensors including radiation hardness, fast time response, active edge and dual readout capabilities. The fabrication of 3D sensors is however rather complex. In recent years, there have been worldwide activities on 3D fabrication. SINTEF in collaboration with Stanford Nanofabrication Facility have successfully fabricated the original (single sided double column type) 3D detectors in two prototype runs and the third run is now on-going. This paper reports the status of this fabrication work and the resulted yield. The work of other groups such as the development of double sided 3D detectors is also briefly reported.

  3. Free form fabrication of thermoplastic composites

    SciTech Connect (OSTI)

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.R.

    1998-02-01

    This report describes the results of composites fabrication research sponsored by the Laboratory Directed Research and Development (LDRD) program at Sandia National Laboratories. They have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  4. High Efficiency Spectrum Splitting Prototype Submodule Using Commercial CPV Cells (Presentation)

    SciTech Connect (OSTI)

    Keevers, M.; Lau, J.; Green, M.; Thomas, I.; Lasich, J.; King, R.; Emery, K.

    2014-11-01

    This presentation summarizes progress on the design, fabrication and testing of a proof-of-concept, prototype spectrum splitting CPV submodule using commercial CPV cells, aimed at demonstrating an independently confirmed efficiency above 40% at STC (1000 W/m2, AM1.5D ASTM G173-03, 25 degrees C).

  5. A prototype silicon double quantum dot with dispersive microwave readout

    SciTech Connect (OSTI)

    Schmidt, A. R. Henry, E.; Namaan, O.; Siddiqi, I.; Lo, C. C.; Wang, Y.-T.; Bokor, J.; Yablonovitch, E.; Li, H.; Greenman, L.; Whaley, K. B.; Schenkel, T.

    2014-07-28

    We present a unique design and fabrication process for a lateral, gate-confined double quantum dot in an accumulation mode metal-oxide-semiconductor (MOS) structure coupled to an integrated microwave resonator. All electrostatic gates for the double quantum dot are contained in a single metal layer, and use of the MOS structure allows for control of the location of the two-dimensional electron gas via the location of the accumulation gates. Numerical simulations of the electrostatic confinement potential are performed along with an estimate of the coupling of the double quantum dot to the microwave resonator. Prototype devices are fabricated and characterized by transport measurements of electron confinement and reflectometry measurements of the microwave resonator.

  6. SAMPLE (Sandia Agile MEMS Prototyping, Layout tools, and Education)

    SciTech Connect (OSTI)

    Davies, B.R.; Barron, C.C.; Sniegowski, J.J.; Rodgers, M.S.

    1997-08-01

    The SAMPLE (Sandia Agile MEMS Protyping, Layout tools, and Education) service makes Sandia`s state-of-the-art surface-micromachining fabrication process, known as SUMMiT, available to US industry for the first time. The service provides a short cause and customized computer-aided design (CAD) tools to assist customers in designing micromachine prototypes to be fabricated in SUMMiT. Frequent small-scale manufacturing runs then provide SAMPLE designers with hundreds of sophisticated MEMS (MicroElectroMechanical Systems) chips. SUMMiT (Sandia Ultra-planar, Multi-level MEMS Technology) offers unique surface-micromachining capabilities, including four levels of polycrystalline silicon (including the ground layer), flanged hubs, substrate contacts, one-micron design rules, and chemical-mechanical polishing (CMP) planarization. This paper describes the SUMMiT process, design tools, and other information relevant to the SAMPLE service and SUMMiT process.

  7. Half-Wave, beta=0.43 Cavity Prototyping for a Heavy Ion Linac

    SciTech Connect (OSTI)

    Popielarski, John; Compton, Chris C.; Hartung, Walter; Johnson, Mat; Oliva, John; York, R. C.; Marti, Felix

    2008-04-01

    A medium velocity half wave resonator has been designed and prototyped at the National Superconducting Cyclotron Laboratory (NSCL) at Michigan State University (MSU) for use in a heavy ion linac. The cavity is designed to provide 3.7 MV of accelerating voltage at an optimum beta = v/c = 0.53, with peak surface electric and magnetic fields of 32.5 MV/m and 79 mT, respectively. The cavity was designed for stiffness and tunability, as well as straightforward fabrication, assembly and cleaning. Measurements were performed to confirm Finite Element Analysis (FEA) predictions for modal analysis, bath pressure sensitivity, tuner stiffness and tuning range. A copper cavity prototype has been fabricated to confirm tolerances and formability. A tuner prototype has been built. The helium vessel and power coupler have been designed.

  8. Locally fabricated Savonius rotor wind water pumps. Final report

    SciTech Connect (OSTI)

    Blake, S.

    1982-12-31

    A prototype Savonius rotor and supporting structure were designed and fabricated to power several configurations of water pumps. In addition, several commercially available horizontal axis water pumping windmills were purchased and installed adjacent to the Savonius rotor prototype such that simultaneous real-time data could be compared. The Savonius rotor was found to be materials intensive and difficult to govern at high wind speeds, and the horizontal axis machines were found to be more cost effective. (LEW)

  9. Design and fabrication of a traveling-wave muffin-tin accelerating structure at 90 GHz

    SciTech Connect (OSTI)

    Chou, P.J.; Bowden, G.B.; Copeland, M.R.; Menegat, A.; Siemann, R.H.; Henke, H.

    1997-05-01

    A prototype of a muffin-tin accelerating structure operating at 32 times the SLAC frequency (2.856 GHz) was built for research in high gradient acceleration. A traveling-wave design with single input and output feeds was chosen for the prototype which was fabricated by wire electrodischarge machining. Features of the mechanical design for the prototype are described. Design improvements are presented including considerations of cooling and vacuum.

  10. Fuel Fabrication Development

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Programs CONVERT Fuel Fabrication Development (CONVERT) The nation looks to our uranium-processing capabilities to optimize fabrication of a fuel, which will enable certain ...

  11. Automated Process for the Fabrication of Highly Customized Thermally

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Insulated Cladding Systems | Department of Energy Automated Process for the Fabrication of Highly Customized Thermally Insulated Cladding Systems Automated Process for the Fabrication of Highly Customized Thermally Insulated Cladding Systems Addthis 1 of 2 Resin casting prototype Image: Worcester Polytechnic Institute 2 of 2 A project member completes cuts foam insulating via a process known as computer numerically controlled (CNC) foam cutting. Image: Worcester Polytechnic Institute

  12. Automated Process for the Fabrication of Highly Customized Thermally

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Insulated Cladding Systems | Department of Energy Automated Process for the Fabrication of Highly Customized Thermally Insulated Cladding Systems Automated Process for the Fabrication of Highly Customized Thermally Insulated Cladding Systems 1 of 2 Resin casting prototype Image: Worcester Polytechnic Institute 2 of 2 A project member completes cuts foam insulating via a process known as computer numerically controlled (CNC) foam cutting. Image: Worcester Polytechnic Institute Lead Performer:

  13. Y-12: Seawolf to National Prototype Center

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Propulsor, which ultimately led to Y-12 being designated as the National Prototype Center. ... This "propulsor development center" at Y-12 led to other opportunities for unique designs ...

  14. Lancaster Live/Work Townhome Prototype

    SciTech Connect (OSTI)

    2010-04-01

    This case study describes development of a prototype live-work townhome that is highly efficient at 45% energy savings (95% counting photovoltaic system).

  15. Polymorphous computing fabric

    DOE Patents [OSTI]

    Wolinski, Christophe Czeslaw; Gokhale, Maya B.; McCabe, Kevin Peter

    2011-01-18

    Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

  16. EERE PowerPoint 97-2004 Template: Green Version

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Kamalesh Chatterjee EE0005505 Baker Hughes Track 3 EGS1 - High Temp Tools, ... build a prototype tool, test it at BETA (Baker Experimental Test Area) by October 2016, ...

  17. Prototype Systems for Measuring Outdoor Air Intake Rates in Rooftop Air Handlers

    SciTech Connect (OSTI)

    Fisk, William J.; Chan, Wanyu R.; Hotchi, Toshifumi

    2015-01-01

    The widespread absence of systems for real-time measurement and feedback control, of minimum outdoor air intake rates in HVAC systems contributes to the poor control of ventilation rates in commercial buildings. Ventilation rates affect building energy consumption and influence occupant health. The project designed fabricated and tested four prototypes of systems for measuring rates of outdoor air intake into roof top air handlers. All prototypes met the ±20% accuracy target at low wind speeds, with all prototypes accurate within approximately ±10% after application of calibration equations. One prototype met the accuracy target without a calibration. With two of four prototype measurement systems, there was no evidence that wind speed or direction affected accuracy; however, winds speeds were generally below usually 3.5 m s-1 (12.6 km h-1) and further testing is desirable. The airflow resistance of the prototypes was generally less than 35 Pa at maximum RTU air flow rates. A pressure drop of this magnitude will increase fan energy consumption by approximately 4%. The project did not have resources necessary to estimate costs of mass produced systems. The retail cost of components and materials used to construct prototypes ranged from approximately $1,200 to $1,700. The test data indicate that the basic designs developed in this project, particularly the designs of two of the prototypes, have considerable merit. Further design refinement, testing, and cost analysis would be necessary to fully assess commercial potential. The designs and test results will be communicated to the HVAC manufacturing community.

  18. Testing of 3-meter Prototype Fault Current Limiting Cables

    SciTech Connect (OSTI)

    Gouge, Michael J; Duckworth, Robert C; Demko, Jonathan A; Rey, Christopher M; Thompson, James R; Lindsay, David T; Tolbert, Jerry Carlton; Willen, Dag; Lentge, Heidi; Thidemann, Carsten; Carter, Bill

    2009-01-01

    Two 3-m long, single-phase cables have been fabricated by Ultera from second generation (2G) superconductor supplied by American Superconductor. The first cable was made with two layers of 2G tape conductor and had a critical current of 5,750 A while the second cable had four layers and a critical current of 8,500 A. AC loss was measured for both cables at ac currents of up to 4 kArms. Ultera performed initial fault current studies of both cables in Denmark with limited currents in the range from 9.1 to 44 kA. Results from these tests will provide a basis for a 25-m long, three-phase, prototype cable to be tested at ORNL early next year and a 300-m long, fault current limiting, superconducting cable to be installed in a ConEd substation in New York City.

  19. Small-Scale Readout Systems Prototype for the STAR PIXEL Detector

    SciTech Connect (OSTI)

    Szelezniak, Michal A.; Besson, Auguste; Colledani, Claude; Dorokhov, Andrei; Dulinski, Wojciech; Greiner, Leo C.; Himmi, Abdelkader; Hu, Christine; Matis, Howard S.; Ritter, Hans Georg; Rose, Andrew; Shabetai, Alexandre; Stezelberger, Thorsten; Sun, Xiangming; Thomas, Jim H.; Valin, Isabelle; Vu, Chinh Q.; Wieman, Howard H.; Winter, Marc

    2008-10-01

    A prototype readout system for the STAR PIXEL detector in the Heavy Flavor Tracker (HFT) vertex detector upgrade is presented. The PIXEL detector is a Monolithic Active Pixel Sensor (MAPS) based silicon pixel vertex detector fabricated in a commercial CMOS process that integrates the detector and front-end electronics layers in one silicon die. Two generations ofMAPS prototypes designed specifically for the PIXEL are discussed. We have constructed a prototype telescope system consisting of three small MAPS sensors arranged in three parallel and coaxial planes with a readout system based on the readout architecture for PIXEL. This proposed readout architecture is simple and scales to the size required to readout the final detector. The real-time hit finding algorithm necessary for data rate reduction in the 400 million pixel detector is described, and aspects of the PIXEL system integration into the existing STAR framework are addressed. The complete system has been recently tested and shown to be fully functional.

  20. Mu2e transport solenoid prototype design and manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Fabbricatore, P.; Ambrosio, G.; Cheban, S.; Evbota, D.; Farinon, S.; Lamm, M.; Lopes, M.; Musenich, R.; Wands, R.; Masullo, G.

    2016-02-08

    The Mu2e Transport Solenoid consists of 52 coils arranged in 27 coil modules that form the S-shaped cold mass. Each coil is wound from Al-stabilized NbTi superconductor. The coils are supported by an external structural aluminum shell machined from a forged billet. Most of the coil modules house two coils, with the axis of each coil oriented at an angle of approximately 5° with respect to each other. The coils are indirectly cooled with LHe circulating in tubes welded on the shell. In order to enhance the cooling capacity, pure aluminum sheets connect the inner bore of the coils tomore » the cooling tubes. The coils are placed inside the shell by the means of a shrink-fit procedure. A full-size prototype, with all the features of the full assembly, was successfully manufactured in a collaboration between INFN Genova and Fermilab. In order to ensure an optimal mechanical prestress at the coil-shell interface, the coils are inserted into the shell through a shrink-fitting process. We present the details of the prototype with the design choices as validated by the structural analysis. In conclusion, the fabrication steps are described as well.« less

  1. Design and prototyping of HL-LHC double quarter wave crab cavities for SPS test

    SciTech Connect (OSTI)

    Verdu-Andres, S.; Skaritka, J.; Wu, Q.; Xiao, B.; Belomestnykh, S.; Ben-Zvi, I.; Alberty, L.; Artoos, K.; Calaga, R.; Capatina, O.; Capelli, T.; Carra, F.; Leuxe, R.; Kuder, N.; Zanoni, C.; Li, Z.; Ratti, A.

    2015-05-03

    The LHC high luminosity project envisages the use of the crabbing technique for increasing and levelling the LHC luminosity. Double Quarter Wave (DQW) resonators are compact cavities especially designed to meet the technical and performance requirements for LHC beam crabbing. Two DQW crab cavities are under fabrication and will be tested with beam in the Super Proton Synchrotron (SPS) at CERN by 2017. This paper describes the design and prototyping of the DQW crab cavities for the SPS test.

  2. Norcal Prototype LNG Truck Fleet: Final Results

    SciTech Connect (OSTI)

    Not Available

    2004-07-01

    U.S. DOE and National Renewable Energy Laboratory evaluated Norcal Waste Systems liquefied natural gas (LNG) waste transfer trucks. Trucks had prototype Cummins Westport ISXG engines. Report gives final evaluation results.

  3. Performance and results of the LBNE 35 ton membrane cryostat prototype

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Montanari, David; Adamowski, Mark; Hahn, Alan; Norris, Barry; Reichenbacher, Juergen; Rucinski, Russell; Stewart, Jim; Tope, Terry

    2015-07-15

    We report on the performance and commissioning of the first membrane cryostat to be used for scientific application. The Long Baseline Neutrino Experiment (LBNE) has designed and fabricated a membrane cryostat prototype in collaboration with Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI). LBNE has designed and fabricated the supporting cryogenic system infrastructure and successfully commissioned and operated the first membrane cryostat. Original goals of the prototype are: to demonstrate the membrane cryostat technology in terms of thermal performance, feasibility for liquid argon and leak tightness; to demonstrate that we can remove all the impurities from the vessel and achieve the puritymore » requirements in a membrane cryostat without evacuation; to demonstrate that we can achieve and maintain the purity requirements of the liquid argon using mol sieve and copper filters. The purity requirements of a large liquid argon detector such as LBNE are contaminants below 200 parts per trillion (ppt) oxygen equivalent. LBNE is planning the design and construction of a large liquid argon detector. This presentation will present requirements, design and construction of the LBNE 35 ton membrane cryostat prototype, and detail the commissioning and performance. The experience and results of this prototype are extremely important for the development of the LBNE detector.« less

  4. Performance and results of the LBNE 35 ton membrane cryostat prototype

    SciTech Connect (OSTI)

    Montanari, David; Adamowski, Mark; Hahn, Alan; Norris, Barry; Reichenbacher, Juergen; Rucinski, Russell; Stewart, Jim; Tope, Terry

    2015-07-15

    We report on the performance and commissioning of the first membrane cryostat to be used for scientific application. The Long Baseline Neutrino Experiment (LBNE) has designed and fabricated a membrane cryostat prototype in collaboration with Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI). LBNE has designed and fabricated the supporting cryogenic system infrastructure and successfully commissioned and operated the first membrane cryostat. Original goals of the prototype are: to demonstrate the membrane cryostat technology in terms of thermal performance, feasibility for liquid argon and leak tightness; to demonstrate that we can remove all the impurities from the vessel and achieve the purity requirements in a membrane cryostat without evacuation; to demonstrate that we can achieve and maintain the purity requirements of the liquid argon using mol sieve and copper filters. The purity requirements of a large liquid argon detector such as LBNE are contaminants below 200 parts per trillion (ppt) oxygen equivalent. LBNE is planning the design and construction of a large liquid argon detector. This presentation will present requirements, design and construction of the LBNE 35 ton membrane cryostat prototype, and detail the commissioning and performance. The experience and results of this prototype are extremely important for the development of the LBNE detector.

  5. Wave power prototype nears construction phase

    SciTech Connect (OSTI)

    Baggott, M.; Morris, R.

    1985-02-01

    A Scottish-led consortium of major United Kingdom (UK) and European companies will soon decide on the next stage in the development of a prototype 5-MW wave energy system. The oscillating water column, wave energy Breakwater system was developed in Scotland by the National Engineering Laboratory (NEL) over the past 10 years. Plans for the prototype follow a year-long economic and feasibility study that indicated a worldwide market potential of $1 billion over the next decade for the system.

  6. MECS 2006- Fabricated Metals

    Broader source: Energy.gov [DOE]

    Manufacturing Energy and Carbon Footprint for Fabricated Metals (NAICS 332) Sector with Total Energy Input, October 2012 (MECS 2006)

  7. MPACT Fast Neutron Multiplicity System Prototype Development

    SciTech Connect (OSTI)

    D.L. Chichester; S.A. Pozzi; J.L. Dolan; M.T. Kinlaw; S.J. Thompson; A.C. Kaplan; M. Flaska; A. Enqvist; J.T. Johnson; S.M. Watson

    2013-09-01

    This document serves as both an FY2103 End-of-Year and End-of-Project report on efforts that resulted in the design of a prototype fast neutron multiplicity counter leveraged upon the findings of previous project efforts. The prototype design includes 32 liquid scintillator detectors with cubic volumes 7.62 cm in dimension configured into 4 stacked rings of 8 detectors. Detector signal collection for the system is handled with a pair of Struck Innovative Systeme 16-channel digitizers controlled by in-house developed software with built-in multiplicity analysis algorithms. Initial testing and familiarization of the currently obtained prototype components is underway, however full prototype construction is required for further optimization. Monte Carlo models of the prototype system were performed to estimate die-away and efficiency values. Analysis of these models resulted in the development of a software package capable of determining the effects of nearest-neighbor rejection methods for elimination of detector cross talk. A parameter study was performed using previously developed analytical methods for the estimation of assay mass variance for use as a figure-of-merit for system performance. A software package was developed to automate these calculations and ensure accuracy. The results of the parameter study show that the prototype fast neutron multiplicity counter design is very nearly optimized under the restraints of the parameter space.

  8. Field Testing of Pre-Production Prototype Residential Heat Pump...

    Energy Savers [EERE]

    Field Testing of Pre-Production Prototype Residential Heat Pump Water Heaters Field Testing of Pre-Production Prototype Residential Heat Pump Water Heaters Provides and overview of ...

  9. Development of a Prototype Optical Hydrogen Gas Sensor Using...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: Development of a Prototype Optical Hydrogen Gas Sensor Using a ... Title: Development of a Prototype Optical Hydrogen Gas Sensor Using a Getter-Doped Polymer ...

  10. PROTOTYPE PROGRAMMATIC AGREEMENT BETWEEN THE UNITED STATES DEPARTMENT...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PROTOTYPE PROGRAMMATIC AGREEMENT BETWEEN THE UNITED STATES DEPARTMENT OF ENERGY, THE ... AND WAP UNDERTAKINGS February 5, 2010 PROTOTYPE PROGRAMMATIC AGREEMENT BETWEEN THE ...

  11. VTA Prototype Fuel Cell Bus Evaluation: Interim Results (Presentation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    VTA Prototype Fuel Cell Bus Evaluation: Interim Results (Presentation) VTA Prototype Fuel Cell Bus Evaluation: Interim Results (Presentation) Details hydrogen fuel cell buses being ...

  12. Rapid Software Prototyping Into Large Scale Control Systems ...

    Office of Scientific and Technical Information (OSTI)

    Rapid Software Prototyping Into Large Scale Control Systems Citation Details In-Document Search Title: Rapid Software Prototyping Into Large Scale Control Systems Authors: Fishler, ...

  13. Multi-Material Lightweight Prototype Vehicle | Department of...

    Energy Savers [EERE]

    Multi-Material Lightweight Prototype Vehicle Multi-Material Lightweight Prototype Vehicle 2013 DOE Hydrogen and Fuel Cells Program and Vehicle Technologies Program Annual Merit ...

  14. Solid Freeform Fabrication of Aesthetic Objects

    ScienceCinema (OSTI)

    Hart, George [SUNY Stony Brook, Stony Brook, New York, United States

    2009-09-01

    Solid Freeform Fabrication (aka. Rapid Prototyping) equipment can produce beautiful three-dimensional objects of exquisite intricacy. To use this technology to its full potential requires spatial visualization in the designer and new geometric algorithms as tools. As both a sculptor and a research professor in the Computer Science department at Stony Brook University, George Hart is exploring algorithms for the design of elaborate aesthetic objects. In this talk, he will describe this work, show many images, and bring many physical models to display.

  15. Photochemical cutting of fabrics

    DOE Patents [OSTI]

    Piltch, Martin S.

    1994-01-01

    Apparatus for the cutting of garment patterns from one or more layers of fabric. A laser capable of producing laser light at an ultraviolet wavelength is utilized to shine light through a pattern, such as a holographic phase filter, and through a lens onto the one or more layers of fabric. The ultraviolet laser light causes rapid photochemical decomposition of the one or more layers of fabric, but only along the pattern. The balance of the fabric of the one or more layers of fabric is undamaged.

  16. HSI Prototypes for Human Systems Simulation Laboratory

    SciTech Connect (OSTI)

    Jokstad, Håkon; McDonald, Rob

    2015-09-01

    This report describes in detail the design and features of three Human System Interface (HSI) prototypes developed by the Institutt for Energiteknikk (IFE) in support of the U.S. Department of Energy’s Light Water Reactor Sustainability Program under Contract 128420 through Idaho National Laboratory (INL). The prototypes are implemented for the Generic Pressurized Water Reactor simulator and installed in the Human Systems Simulation Laboratory at INL. The three prototypes are: 1) Power Ramp display 2) RCS Heat-up and Cool-down display 3) Estimated time to limit display The power ramp display and the RCS heat-up/cool-down display are designed to provide good visual indications to the operators on how well they are performing their task compared to their target ramp/heat-up/cool-down rate. The estimated time to limit display is designed to help operators restore levels or pressures before automatic or required manual actions are activated.

  17. A COMPUTERIZED OPERATOR SUPPORT SYSTEM PROTOTYPE

    SciTech Connect (OSTI)

    Thomas A. Ulrich; Roger Lew; Ronald L. Boring; Ken Thomas

    2015-03-01

    A computerized operator support system (COSS) is proposed for use in nuclear power plants to assist control room operators in addressing time-critical plant upsets. A COSS is a collection of technologies to assist operators in monitoring overall plant performance and making timely, informed decisions on appropriate control actions for the projected plant condition. A prototype COSS was developed in order to demonstrate the concept and provide a test bed for further research. The prototype is based on four underlying elements consisting of a digital alarm system, computer-based procedures, piping and instrumentation diagram system representations, and a recommender module for mitigation actions. The initial version of the prototype is now operational at the Idaho National Laboratory using the Human System Simulation Laboratory.

  18. New Prototype Safeguards Technology Offers Improved Confidence and Automation for Uranium Enrichment Facilities

    SciTech Connect (OSTI)

    Brim, Cornelia P.

    2013-04-01

    An important requirement for the international safeguards community is the ability to determine the enrichment level of uranium in gas centrifuge enrichment plants and nuclear fuel fabrication facilities. This is essential to ensure that countries with nuclear nonproliferation commitments, such as States Party to the Nuclear Nonproliferation Treaty, are adhering to their obligations. However, current technologies to verify the uranium enrichment level in gas centrifuge enrichment plants or nuclear fuel fabrication facilities are technically challenging and resource-intensive. NNSA’s Office of Nonproliferation and International Security (NIS) supports the development, testing, and evaluation of future systems that will strengthen and sustain U.S. safeguards and security capabilities—in this case, by automating the monitoring of uranium enrichment in the entire inventory of a fuel fabrication facility. One such system is HEVA—hybrid enrichment verification array. This prototype was developed to provide an automated, nondestructive assay verification technology for uranium hexafluoride (UF6) cylinders at enrichment plants.

  19. BPAonFabric_jk

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    is designed for practitioners who routinely examine bloodstained fabrics and other textiles and are required to assess, interpret and report on bloodstain patterns as part of...

  20. LIFE Target Fabrication Research Plan Sept 2008

    SciTech Connect (OSTI)

    Miles, R; Biener, J; Kucheyev, S; Montesanti, R; Satcher, J; Spadaccini, C; Rose, K; Wang, M; Hamza, A; Alexander, N; Brown, L; Hund, J; Petzoldt, R; Sweet, W; Goodin, D

    2008-11-10

    The target-system for the baseline LIFE fast-ignition target was analyzed to establish a preliminary estimate for the costs and complexities involved in demonstrating the technologies needed to build a prototype LIFE plant. The baseline fast-ignition target upon which this analysis was developed is shown in Figure 1.0-1 below. The LIFE target-system incorporates requirements for low-cost, high throughput manufacture, high-speed, high accuracy injection of the target into the chamber, production of sufficient energy from implosion and recovery and recycle of the imploded target material residue. None of these functions has been demonstrated to date. Existing target fabrication techniques which lead to current 'hot spot' target costs of {approx}$100,000 per target and at a production rate of 2/day are unacceptable for the LIFE program. Fabrication techniques normally used for low-cost, low accuracy consumer products such as toys must be adapted to the high-accuracy LIFE target. This will be challenge. A research program resulting is the demonstration of the target-cycle technologies needed for a prototype LIFE reactor is expected to cost {approx}$51M over the course of 5 years. The effort will result in targets which will cost an estimated $0.23/target at a rep-rate of 20 Hz or about 1.73M targets/day.

  1. PyTrilinos Rapid Prototyping Package

    Energy Science and Technology Software Center (OSTI)

    2005-03-01

    PyTrilinos provides access to selected Trilinos packages from the python scripting language. This allows interactive and dynamic creation of Trilinos objects, rapid prototyping that does not require compilation, and "gluing" Trilinos scripts to other python modules, such as plotting, etc. The currently supported packages are Epetra, EpetraExt, and NOX.

  2. A highly miniaturized electron and ion energy spectrometer prototype for the rapid analysis of space plasmas

    SciTech Connect (OSTI)

    Bedington, R.; Kataria, D. O.; Smith, A.

    2014-02-15

    MEMS (Micro Electro-Mechanical Systems) plasma analyzers are a promising possibility for future space missions but conventional instrument designs are not necessarily well suited to micro-fabrication. Here, a candidate design for a MEMS-based instrument has been prototyped using electron-discharge machining. The device features 10 electrostatic analyzers that, with a single voltage applied to it, allow five different energies of electron and five different energies of positive ion to be simultaneously sampled. It has been simulated using SIMION and the electron response characteristics tested in an instrument calibration chamber. Small deviations found in the electrode spacing of the as-built prototype were found to have some effect on the electron response characteristics but do not significantly impede its performance.

  3. Progress in the Fabrication of a Prototype ZnSe Immersion Grating...

    Office of Scientific and Technical Information (OSTI)

    DOE Contract Number: W-7405-ENG-48 Resource Type: Conference Resource Relation: Conference: Presented at: SPIE Modern Technologies in Space- and Ground-Based Telescopes and ...

  4. Materials performance in prototype Thermal Cycling Absorption Process (TCAP) columns

    SciTech Connect (OSTI)

    Clark, E.A.

    1992-11-21

    Two prototype Thermal Cycling Absorption Process (TCAP) columns have been metallurgically examined after retirement, to determine the causes of failure and to evaluate the performance of the column container materials in this application. Leaking of the fluid heating and cooling subsystems caused retirement of both TCAP columns, not leaking of the main hydrogen-containing column. The aluminum block design TCAP column (ABL block TCAP) used in the Advanced Hydride Laboratory, Building 773-A, failed in one nitrogen inlet tube that was crimped during fabrication, which lead to fatigue crack growth in the tube and subsequent leaking of nitrogen from this tube. The Third Generation stainless steel design TCAP column (Third generation TCAP), operated in 773-A room C-061, failed in a braze joint between the freon heating and cooling tubes (made of copper) and the main stainless steel column. In both cases, stresses from thermal cycling and local constraint likely caused the nucleation and growth of fatigue cracks. No materials compatibility problems between palladium coated kieselguhr (the material contained in the TCAP column) and either aluminum or stainless steel column materials were observed. The aluminum-stainless steel transition junction appeared to be unaffected by service in the AHL block TCAP. Also, no evidence of cracking was observed in the AHL block TCAP in a location expected to experience the highest thermal shock fatigue in this design. It is important to limit thermal stresses caused by constraint in hydride systems designed to work by temperature variation, such as hydride storage beds and TCAP columns.

  5. Materials performance in prototype Thermal Cycling Absorption Process (TCAP) columns

    SciTech Connect (OSTI)

    Clark, E.A.

    1992-11-21

    Two prototype Thermal Cycling Absorption Process (TCAP) columns have been metallurgically examined after retirement, to determine the causes of failure and to evaluate the performance of the column container materials in this application. Leaking of the fluid heating and cooling subsystems caused retirement of both TCAP columns, not leaking of the main hydrogen-containing column. The aluminum block design TCAP column (AHL block TCAP) used in the Advanced Hydride Laboratory, Building 773-A, failed in one nitrogen inlet tube that was crimped during fabrication, which lead to fatigue crack growth in the tube and subsequent leaking of nitrogen from this tube. The Third Generation stainless steel design TCAP column (Third generation TCAP), operated in 773-A room C-061, failed in a braze joint between the freon heating and cooling tubes (made of copper) and the main stainless steel column. In both cases, stresses from thermal cycling and local constraint likely caused the nucleation and growth of fatigue cracks. No materials compatibility problems between palladium coated kieselguhr (the material contained in the TCAP column) and either aluminum or stainless steel column materials were observed. The aluminum-stainless steel transition junction appeared to be unaffected by service in the AHL block TCAP. Also, no evidence of cracking was observed in the AHL block TCAP in a location expected to experience the highest thermal shock fatigue in this design. It is important to limit thermal stresses caused by constraint in hydride systems designed to work by temperature variation, such as hydride storage beds and TCAP columns.

  6. Mixed Oxide Fuel Fabrication Facility

    National Nuclear Security Administration (NNSA)

    0%2A en Mixed Oxide (MOX) Fuel Fabrication Facility http:nnsa.energy.govfieldofficessavannah-river-field-officemixed-oxide-mox-fuel-fabrication-facility

  7. Fabricated torque shaft

    SciTech Connect (OSTI)

    Mashey, Thomas Charles

    2002-01-01

    A fabricated torque shaft is provided that features a bolt-together design to allow vane schedule revisions with minimal hardware cost. The bolt-together design further facilitates on-site vane schedule revisions with parts that are comparatively small. The fabricated torque shaft also accommodates stage schedules that are different one from another in non-linear inter-relationships as well as non-linear schedules for a particular stage of vanes.

  8. Working With PNNL Mentorees, Engineering Students Deliver Prototype...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    With PNNL Mentorees, Engineering Students Deliver Prototype Safeguards Fixtures | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission...

  9. Prototype Programmatic Agreement Guidance (ACHP, 2012) | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Prototype Programmatic Agreement Guidance (ACHP, 2012) Prototype Programmatic Agreement Guidance (ACHP, 2012) Prototype programmatic agreements are a type of program alternative that the Advisory Council on Historic Preservation (ACHP) can designate to assist federal agencies in their efforts to comply with the requirements of Section 106 of the National Historic Preservation Act (16 U.S.C. 470f) and its implementing regulations (36 CFR Part 800). Prototype agreements may be used for

  10. Prototypical Rod Consolidation Demonstration Project. Phase 3, Final report: Volume 1, Cold checkout test report, Book 1

    SciTech Connect (OSTI)

    Not Available

    1993-05-01

    The objective of Phase 3 of the Prototypical Rod consolidation Demonstration Project (PRCDP) was to procure, fabricate, assemble, and test the Prototypical Rod consolidation System as described in the NUS Phase 2 Final Design Report. This effort required providing the materials, components, and fabricated parts which makes up all of the system equipment. In addition, it included the assembly, installation, and setup of this equipment at the Cold Test Facility. During the Phase 3 effort the system was tested on a component, subsystem, and system level. This volume 1, discusses the PRCDP Phase 3 Test Program that was conducted by the HALLIBURTON NUS Environmental Corporation under contract AC07-86ID12651 with the United States Department of Energy. This document, Volume 1, Book 1 discusses the following topics: the background of the project; test program description; summary of tests and test results; problem evaluation; functional requirements confirmation; recommendations; and completed test documentation for tests performed in Phase 3.

  11. Crab Cavity and Cryomodule Prototype Development for the Advanced Photon Source

    SciTech Connect (OSTI)

    Wang, H; Ciovati, G; Clemens, W A; Henry, J; Kneisel, P; Kushnick, P; Macha, K; Mammosser, J D; Rimmer, R A; Slack, G; Turlington, L; Nassiri, R; Waldschmidt, G J

    2011-03-01

    We review the single-cell, superconducting crab cavity designs for the short-pulse x-ray (SPX) project at the Advanced Photon Source (APS). The 'on-cell' waveguide scheme is expected to have a more margin for the impedance budget of the APS storage ring, as well as offering a more compact design compared with the original design consisting of a low order mode damping waveguide on the beam pipe. We will report recent fabrication progress, cavity test performance on original and alternate prototypes, and concept designs and analysis for various cryomodule components.

  12. Effect of Substrate Configuration on the Grain Structure and Morphology of Electrodeposited Ni for Prototyping LIGA

    SciTech Connect (OSTI)

    Nacy Y. C. Yang

    2002-07-01

    Synchrotron X-ray lithographic molding of PMMA-Ti/Cu/Ti substrates has been developed and used in the electrodeposition of Ni microparts for prototype LIGA development at SNL, CA. Alternative molding processes that minimize x-ray beam line use and reduce processing time are of interest for the rapid fabrication of large quantities of microparts. The objective of this investigation is to examine, archive, and compare the grain structure and morphology of deposits produced from four different molding technologies currently under development. We conclude that deposit microstructure and uniformity are greatly influenced by substrate material and design configuration. The findings are summarized.

  13. Freeform fabrication of polymer-matrix composite structures

    SciTech Connect (OSTI)

    Kaufman, S.G.; Spletzer, B.L.; Guess, T.L.

    1997-05-01

    The authors have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.

  14. Status of high-density fuel plates fabrication

    SciTech Connect (OSTI)

    Wiencek, T.C.; Domagala, R.F.; Thresh, H.R.

    1989-09-01

    Progress has continued on the fabrication of fuel plates with fuel zone loadings approaching 9gU/cm{sup 3}. Using Hot Isostatic Pressing (HIPping) successful diffusion bonds have been made with 110 Al and 6061 Al alloys. These bonds demonstrated the most critical processing step for proof-of-concept hardware. Two types of prototype highly-loaded fuel plates have been fabricated. First, a fuel plate in which 0.030 in. (0.76 mm) uranium compound wires are bonded within an aluminum cladding and second, a dispersion fuel plate with uniform cladding and fuel zone thickness. The successful fabrication of these fuel plates derives from the unique ability of the HIPping process to produce diffusion bonds with minimal deformation. 2 refs., 3 figs.

  15. Energy performance analysis of prototype electrochromic windows

    SciTech Connect (OSTI)

    Sullivan, R.; Rubin, M.; Selkowitz, S.

    1996-12-01

    This paper presents the results of a study investigating the energy performance of three newly developed prototype electrochromic devices. The DOE-2.1 E energy simulation program was used to analyze the annual cooling, lighting, and total electric energy use and peak demand as a function of window type and size. The authors simulated a prototypical commercial office building module located in the cooling-dominated locations of Phoenix, AZ and Miami, FL. Heating energy use was also studied in the heating-dominated location of Madison, WI. Daylight illuminance was used to control electrochromic state-switching. Two types of window systems were analyzed; i.e., the outer pane electrochromic glazing was combined with either a conventional low-E or a spectrally selective inner pane. The properties of the electrochromic glazings are based on measured data of new prototypes developed as part of a cooperative DOE-industry program. The results show the largest difference in annual electric energy performance between the different window types occurs in Phoenix and is about 6.5 kWh/m{sup 2} floor area (0.60 kWh/ft{sup 2}) which can represent a cost of about $.52/m{sup 2} ($.05/ft{sup 2}) using electricity costing $.08/kWh. In heating-dominated locations, the electrochromic should be maintained in its bleached state during the heating season to take advantage of beneficial solar heat gain which would reduce the amount of required heating. This also means that the electrochromic window with the largest solar heat gain coefficient is best.

  16. Prototyping of the ILC Baseline Positron Target

    SciTech Connect (OSTI)

    Gronberg, J; Brooksby, C; Piggott, T; Abbott, R; Javedani, J; Cook, E

    2012-02-29

    The ILC positron system uses novel helical undulators to create a powerful photon beam from the main electron beam. This beam is passed through a titanium target to convert it into electron-positron pairs. The target is constructed as a 1 m diameter wheel spinning at 2000 RPM to smear the 1 ms ILC pulse train over 10 cm. A pulsed flux concentrating magnet is used to increase the positron capture efficiency. It is cooled to liquid nitrogen temperatures to maximize the flatness of the magnetic field over the 1 ms ILC pulse train. We report on prototyping effort on this system.

  17. Methods for freeform fabrication of structures

    DOE Patents [OSTI]

    Kaufman, Stephen G.; Spletzer, Barry L.

    2000-01-01

    Rapid prototyping methods and apparatuses that produce structures made of continuous-fiber polymer-matrix composites without the use of molds. Instead of using molds, the composite structure is fabricated patch by patch in layers or wraps, using a two- or three-axis stage connected to a rapidly-reconfigurable forming surface, and a robot arm to position the evolving composite structure, which are both programmable devices. Because programmable devices are included, i.e., a robot and a two- or three-axis stage connected to the reconfigurable forming surface, the control program needed to produce a desired shape can be easily modified to automatically generate the desired shape from an electronic model (e.g., using a CAD/CAM system) of the desired (predetermined) shape.

  18. Microfluidic channel fabrication method

    DOE Patents [OSTI]

    Arnold, Don W.; Schoeniger, Joseph S.; Cardinale, Gregory F.

    2001-01-01

    A new channel structure for microfluidic systems and process for fabricating this structure. In contrast to the conventional practice of fabricating fluid channels as trenches or grooves in a substrate, fluid channels are fabricated as thin walled raised structures on a substrate. Microfluidic devices produced in accordance with the invention are a hybrid assembly generally consisting of three layers: 1) a substrate that can or cannot be an electrical insulator; 2) a middle layer, that is an electrically conducting material and preferably silicon, forms the channel walls whose height defines the channel height, joined to and extending from the substrate; and 3) a top layer, joined to the top of the channels, that forms a cover for the channels. The channels can be defined by photolithographic techniques and are produced by etching away the material around the channel walls.

  19. MOX Fabrication Isolation Considerations

    SciTech Connect (OSTI)

    Eric L. Shaber; Bradley J Schrader

    2005-08-01

    This document provides a technical position on the preferred level of isolation to fabricate demonstration quantities of mixed oxide transmutation fuels. The Advanced Fuel Cycle Initiative should design and construct automated glovebox fabrication lines for this purpose. This level of isolation adequately protects the health and safety of workers and the general public for all mixed oxide (and other transmutation fuel) manufacturing efforts while retaining flexibility, allowing parallel development and setup, and minimizing capital expense. The basis regulations, issues, and advantages/disadvantages of five potential forms of isolation are summarized here as justification for selection of the preferred technical position.

  20. Nuclear Fabrication Consortium

    SciTech Connect (OSTI)

    Levesque, Stephen

    2013-04-05

    This report summarizes the activities undertaken by EWI while under contract from the Department of Energy (DOE) – Office of Nuclear Energy (NE) for the management and operation of the Nuclear Fabrication Consortium (NFC). The NFC was established by EWI to independently develop, evaluate, and deploy fabrication approaches and data that support the re-establishment of the U.S. nuclear industry: ensuring that the supply chain will be competitive on a global stage, enabling more cost-effective and reliable nuclear power in a carbon constrained environment. The NFC provided a forum for member original equipment manufactures (OEM), fabricators, manufacturers, and materials suppliers to effectively engage with each other and rebuild the capacity of this supply chain by : • Identifying and removing impediments to the implementation of new construction and fabrication techniques and approaches for nuclear equipment, including system components and nuclear plants. • Providing and facilitating detailed scientific-based studies on new approaches and technologies that will have positive impacts on the cost of building of nuclear plants. • Analyzing and disseminating information about future nuclear fabrication technologies and how they could impact the North American and the International Nuclear Marketplace. • Facilitating dialog and initiate alignment among fabricators, owners, trade associations, and government agencies. • Supporting industry in helping to create a larger qualified nuclear supplier network. • Acting as an unbiased technology resource to evaluate, develop, and demonstrate new manufacturing technologies. • Creating welder and inspector training programs to help enable the necessary workforce for the upcoming construction work. • Serving as a focal point for technology, policy, and politically interested parties to share ideas and concepts associated with

  1. A Computuerized Operator Support System Prototype

    SciTech Connect (OSTI)

    Ken Thomas; Ronald Boring; Roger Lew; Tom Ulrich; Richard Villim

    2013-08-01

    A report was published by the Idaho National Laboratory in September of 2012, entitled Design to Achieve Fault Tolerance and Resilience, which described the benefits of automating operator actions for transients. The report identified situations in which providing additional automation in lieu of operator actions would be advantageous. It recognized that managing certain plant upsets is sometimes limited by the operator’s ability to quickly diagnose the fault and to take the needed actions in the time available. Undoubtedly, technology is underutilized in the nuclear power industry for operator assistance during plant faults and operating transients. In contrast, other industry sectors have amply demonstrated that various forms of operator advisory systems can enhance operator performance while maintaining the role and responsibility of the operator as the independent and ultimate decision-maker. A computerized operator support system (COSS) is proposed for use in nuclear power plants to assist control room operators in addressing time-critical plant upsets. A COSS is a collection of technologies to assist operators in monitoring overall plant performance and making timely, informed decisions on appropriate control actions for the projected plant condition. The COSS does not supplant the role of the operator, but rather provides rapid assessments, computations, and recommendations to reduce workload and augment operator judgment and decision-making during fast-moving, complex events. This project proposes a general model for a control room COSS that addresses a sequence of general tasks required to manage any plant upset: detection, validation, diagnosis, recommendation, monitoring, and recovery. The model serves as a framework for assembling a set of technologies that can be interrelated to assist with each of these tasks. A prototype COSS has been developed in order to demonstrate the concept and provide a test bed for further research. The prototype is based

  2. A Computuerized Operator Support System Prototype

    SciTech Connect (OSTI)

    Ken Thomas; Ronald Boring; Roger Lew; Tom Ulrich; Richard Villim

    2013-11-01

    A report was published by the Idaho National Laboratory in September of 2012, entitled Design to Achieve Fault Tolerance and Resilience, which described the benefits of automating operator actions for transients. The report identified situations in which providing additional automation in lieu of operator actions would be advantageous. It recognized that managing certain plant upsets is sometimes limited by the operator’s ability to quickly diagnose the fault and to take the needed actions in the time available. Undoubtedly, technology is underutilized in the nuclear power industry for operator assistance during plant faults and operating transients. In contrast, other industry sectors have amply demonstrated that various forms of operator advisory systems can enhance operator performance while maintaining the role and responsibility of the operator as the independent and ultimate decision-maker. A computerized operator support system (COSS) is proposed for use in nuclear power plants to assist control room operators in addressing time-critical plant upsets. A COSS is a collection of technologies to assist operators in monitoring overall plant performance and making timely, informed decisions on appropriate control actions for the projected plant condition. The COSS does not supplant the role of the operator, but rather provides rapid assessments, computations, and recommendations to reduce workload and augment operator judgment and decision-making during fast-moving, complex events. This project proposes a general model for a control room COSS that addresses a sequence of general tasks required to manage any plant upset: detection, validation, diagnosis, recommendation, monitoring, and recovery. The model serves as a framework for assembling a set of technologies that can be interrelated to assist with each of these tasks. A prototype COSS has been developed in order to demonstrate the concept and provide a test bed for further research. The prototype is based

  3. Design and Construction of a Prototype Solenoid Coil for MICE Coupling Magnets

    SciTech Connect (OSTI)

    Wang, Li; Pan, Heng; Guo, XingLong; Xu, FengYu; Liu, XiaoKun; Wu, Hong; Zheng, ShiXian; Green, Michael A; Li, Derun; Virostek, Steve; Zisman, Michael

    2010-06-28

    A superconducting coupling solenoid mounted around four conventional RF cavities, which produces up to 2.6 T central magnetic field to keep the muons within the cavities, is to be used for the Muon Ionization Cooling Experiment (MICE). The coupling coil made from copper matrix NbTi conductors is the largest of three types of magnets in MICE both in terms of 1.5 m inner diameter and about 13MJ stored magnetic energy at full operation current of 210A. The stress induced inside the coil assembly during cool down and magnet charging is relatively high. In order to validate the design method and develop the coil winding technique with inside-wound SC splices required for the coupling coil, a prototype coil made from the same conductor and with the same diameter and thickness but only one-fourth long as the coupling coil was designed and fabricated by ICST. The prototype coil was designed to be charged to strain conditions that are equivalent or greater than would be encountered in the coupling coil. This paper presents detailed design of the prototype coil as well as developed coil winding skills. The analyses on stress in the coil assembly and quench process were carried out.

  4. Lithographic fabrication of nanoapertures

    DOE Patents [OSTI]

    Fleming, James G.

    2003-01-01

    A new class of silicon-based lithographically defined nanoapertures and processes for their fabrication using conventional silicon microprocessing technology have been invented. The new ability to create and control such structures should significantly extend our ability to design and implement chemically selective devices and processes.

  5. Development of a reliable, miniaturized hydrogen safety sensor prototype

    SciTech Connect (OSTI)

    Sekhar, Praveen K; Brosha, Eric L; Rangachary, Mukundan; Garzon, Fernando H; Williamson, Todd L

    2010-01-01

    In this article, the development and long-term testing of a hydrogen safety sensor for vehicle and infrastructure applications is presented. The working device is demonstrated through application of commercial and reproducible manufacturing methods and rigorous life testing results guided by materials selection, and sensor design. Fabricated using Indium Tin Oxide (ITO) as the sensing electrode, Yttria-Stabilized Zirconia (YSZ) as an oxygen ion conducting solid electrolyte and Platinum (Pt) as a pseudo-counter electrode, the device was subjected to interference studies, temperature cycling, and long-testing routine. The sensor responded in real time to varying concentrations of H{sub 2} (1000 to 20,000 ppm) monitored under a humidified condition. Among the interference gases tested such as nitric oxide (NO), nitrogen dioxide (NO{sub 2}), ammonia (NH{sub 3}), carbon monoxide (CO), and propylene (C{sub 3}H{sub 6}), the sensor showed cross-sensitivity to C{sub 3}H{sub 6}. Analyzing the overall device performance over 4000 hrs of testing for 5000 ppm of H{sub 2}, (a) the sensitivity varied {+-}21% compared to response recorded at 0 hrs, and (c) the response rise time fluctuated between 3 to 46 s. The salient features of the H{sub 2} sensor prototype designed and co-developed by Los Alamos National Laboratory (LANL) are (a) stable three phase interface (electrode/electrolyte/gas) leading to reliable sensor operation, (b) low power consumption, (b) compactness to fit into critical areas of application, (c) simple operation, (d) fast response, (e) a direct voltage read-out circumventing the need for any additional conditioning circuitry, and (f) conducive to commercialization.

  6. Test of Two NB Superstructure Prototypes

    SciTech Connect (OSTI)

    Sekutowicz, J.

    2004-04-16

    An alternative layout of the TESLA linear collider [1], based on weakly coupled multi-cell superconducting structures (superstructures), significantly reduces investment cost due to a simplification in the RF system of the main accelerator. In January 1999, preparation of the beam test of the superstructure began in order to prove the feasibility of this layout. Progress in the preparation was reported frequently in Proceedings of TESLA Collaboration Meetings. Last year, two superstructures were installed in the TESLA Test Facility (TTF) linac at DESY to experimentally verify: methods to balance the accelerating gradient in a weakly coupled system, the stability of the energy gain for the entire train of bunches in macro-pulses and the damping of Higher Order Modes (HOMs). We present results of the first cold and beam test of these two Nb prototypes.

  7. Construction and testing of ceramic fabric heat pipe with water working fluid

    SciTech Connect (OSTI)

    Antoniak, Z.I.; Webb, B.J.; Bates, J.M.; Cooper, M.F.

    1991-01-01

    A prototype ceramic fabric/titanium water heat pipe has been constructed and tested; it transported 25 to 80 W of power at 423 K. Component development and testing is continuing with the aim of providing an improved prototype, with a 38-{mu}m stainless steel linear covered by a biaxially-braided Nextel (trademark of the 3M Co., St. Paul Minnesota) sleeve that is approximately 300-{mu}m thick. This fabric has been tested to 800 K, and its emittance is about 0.5 at that temperature. Advanced versions of the water heat pipe will probably require a coating over the ceramic fabric in order to increase this emittance to the 0.8 to 0.9 range. 2 refs., 3 figs., 1 tab.

  8. MHK Projects/WavePlane Prototype 1 | Open Energy Information

    Open Energy Info (EERE)

    WavePlane Prototype 1 < MHK Projects Jump to: navigation, search << Return to the MHK database homepage Loading map... "minzoom":false,"mappingservice":"googlemaps3","type":"ROADM...

  9. Working With PNNL Mentors, Engineering Students Deliver Prototype...

    National Nuclear Security Administration (NNSA)

    two prototypes developed as part of their senior design projects to their Pacific Northwest National Laboratory mentors. The design projects were supported by the Next Generation ...

  10. US NDC Modernization Iteration E1 Prototyping Report: Common...

    Office of Scientific and Technical Information (OSTI)

    E1 Prototyping Report: Common Object Interface. Abstract not provided. Authors: Lewis, Jennifer E. ; Hess, Michael M. Publication Date: 2014-12-01 OSTI Identifier: 1173203...

  11. NREL: News - Prototype Low-Emissions Natural Gas Engine Saves...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    the promise of the prototype medium-duty natural gas engine equipped with ... and activities in alternative fuels and vehicles are available at www.afdc.nrel.gov. ...

  12. Y-12: Seawolf to National Prototype Center, part 2

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Report, Fall 2005, Volume 2, Issue 3 appears the following story titled Prototype jet engine fan cases. "At the request of GKN Aerospace, a major supplier of aircraft ...

  13. Fabrication of metal shells

    SciTech Connect (OSTI)

    O'Holleran, T.P.; Henderson, T.M.; Downs, R.L.; Nolen, R.L.

    1980-01-01

    Small hollow metal spheres are needed as targets for particle-beam fusion experiments and as the inner fuel container for multi-shell targets. For the multishell application, shells fabricated of materials with high atomic numbers, e.g., gold, are of particular interest because they may effectively reduce preheating of the fuel. Because the shells must also contain the fuel mixture (deuterium and tritium) at high pressures, high strength materials, e.g., iron, are also of considerable interest. With the objective of proof of principle we have investigated several techniques of fabricating shells of metal or materials containing large fractions of high atomic number elements. These techniques, our experimental results and their evaluation are presented.

  14. Materials & Fabrication

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Fabrication - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs Advanced Nuclear Energy

  15. MEA Fabrication | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    MEA Fabrication MEA Fabrication Presented at the 2009 High Temperature Membrane Working Group Meeting held May 18, 2009, in Arlington, Virginia htmwg_may09_mea_fabrication.pdf (678.88 KB) More Documents & Publications Integration of Non-Traditional Membranes into MEAs FSEC's MEA Test Protocol Membrane Performance and Durability Overview for Automotive Fuel Cell Applications

  16. OPERATING THE WAND AND HERCULES PROTOTYPE SYSTEMS

    SciTech Connect (OSTI)

    K. GRUETZMACHER; ET AL

    2001-01-01

    Two prototype systems for low-density Green is Clean (GIC) waste at Los Alamos National Laboratory (LANL) have been in operation for three years at the Solid Waste Operation's (SWOs) non-destructive assay (NDA) building. The Waste Assay for Nonradioactive Disposal (WAND) and the High Efficiency Radiation Counters for Ultimate Low Emission Sensitivity (HERCULES) are used to verify the waste generator's acceptable knowledge (AK) that low-density waste is nonradioactive. GIC waste includes all non-regulated waste generated in radiological controlled areas (RCAs) that has been actively segregated as ''clean'' (i.e., nonradioactive) through the use of waste generator AK. GIC waste that is verified clean can be disposed of at the Los Alamos County Landfill. It is estimated that 50-90% of the low-density room trash from RCAs at LANL might be free of contamination. To date, with pilot programs at five facilities at LANL, 3000 cubic feet of GIC waste has been verified clean by these two prototype systems. Both the WAND and HERCULES systems are highly sensitive measurement systems optimized to detect very small quantities of common LANL radionuclides. Both of the systems use a set of phoswich scintillation detectors in close proximity to the waste, which have the capability of detecting plutonium-239 concentrations below 3 pCi per gram of low density waste. Both systems detect low-energy x-rays and a broad range of gamma rays (10-2000 keV), while the WAND system also detects high energy beta particles (>100 keV). The WAND system consists of a bank of six shielded detectors which screen low density shredded waste or stacked sheets of paper moving under the detectors in a twelve inch swath on a conveyor belt. The WAND system was developed and tested at the Los Alamos Plutonium Facility in conjunction with instrument system designers from the Los Alamos Safeguards Science and Technology group. The HERCULES system consists of a bank of three shielded detectors which screen low

  17. A first prototype of PyACTS

    SciTech Connect (OSTI)

    Kang, Ning; Drummond, Leroy A.

    2003-08-31

    The ACTS Collection is a set of software tools that help developers or programmers write high performance parallel codes for their scientific applications. PyACTS is a Python-based interface to some of the tools in the ACTS Collection. The main purpose of developing PyACTS is to provide a uniform easy-to-use external interface to existing ACTS tools,and support ACTS users to rapidly prototype their codes with the tools. In particular, for users who are new to ACTS, they will find PyACTS helpful to test and try the functionality available in the collection. Further, this training will allow users to acquire the necessary experience to develop their own applications. In the current development phase of PyACTS, part of the ScaLAPACK subroutines are being made available. This report illustrates how we develop the idea of wrapping the ACTS Collection with a high level scripting language, like Python, and a status of the development of the Python front-end interface and future plans.

  18. Enhancements to ASHRAE Standard 90.1 Prototype Building Models

    SciTech Connect (OSTI)

    Goel, Supriya; Athalye, Rahul A.; Wang, Weimin; Zhang, Jian; Rosenberg, Michael I.; Xie, YuLong; Hart, Philip R.; Mendon, Vrushali V.

    2014-04-16

    This report focuses on enhancements to prototype building models used to determine the energy impact of various versions of ANSI/ASHRAE/IES Standard 90.1. Since the last publication of the prototype building models, PNNL has made numerous enhancements to the original prototype models compliant with the 2004, 2007, and 2010 editions of Standard 90.1. Those enhancements are described here and were made for several reasons: (1) to change or improve prototype design assumptions; (2) to improve the simulation accuracy; (3) to improve the simulation infrastructure; and (4) to add additional detail to the models needed to capture certain energy impacts from Standard 90.1 improvements. These enhancements impact simulated prototype energy use, and consequently impact the savings estimated from edition to edition of Standard 90.1.

  19. Fabric compatibility and cleaning effectiveness of drycleaning with carbon dioxide

    SciTech Connect (OSTI)

    Williams, S.B.; Laintz, K.E.; Spall, W.D.; bustos, L.; Taylor, C.

    1996-04-01

    Liquid carbon dioxide (CO{sub 2}) offers an environmentally sound replacement solvent to the currently used drycleaning solvent, perchloroethylene (PERC). In addition to the health and safety benefits of a CO{sub 2} based cleaning system, large savings in solvent costs provide an incentive for conversion to the new system. Lower operating costs for the new technology provide further incentive. Experimental studies were conducted using CO{sub 2} in both small scale and pilot scale test systems in order to address fabric compatibility with this alternative cleaning method. Results from these tests show that fabric shrinkage using CO{sub 2} is controlled to the same level as current drycleaning methods. In addition, tests to evaluate the cleaning performance of liquid CO{sub 2} drycleaning were also conducted. These results show the prototype liquid CO{sub 2} cleaning system to be better than PERC at soil removal, and worse than PERC at inorganic salt removal.

  20. FY-87 packing fabrication techniques (commercial waste form) results

    SciTech Connect (OSTI)

    Werry, E.V.; Gates, T.E.; Cabbage, K.S.; Eklund, J.D.

    1988-04-01

    This report covers the investigation of fabrication techniques associated with the development of suitable materials and methods to provide a prefabricated packing for waste packages for the Basalt Waste Isolation Project (BWIP). The principal functions of the packing are to minimize container corrosion during the 300 to 1000 years following repository closure and provide long-term control of the release of radionuclides from the waste package. The investigative work, discussed in this report, was specifically conceived to develop the design criteria for production of full-scale prototypical packing rings. The investigative work included the preparation of procedures, the preparation of fabrication materials, physical properties, and the determination of the engineering properties. The principal activities were the preparation of the materials and the determination of the physical properties. 21 refs., 20 figs., 14 tabs.

  1. FUEL ELEMENT FABRICATION METHOD

    DOE Patents [OSTI]

    Hix, J.N.; Cooley, G.E.; Cunningham, J.E.

    1960-05-31

    A method is given for assembling and fabricating a fuel element comprising a plurality of spaced parallel fuel plates of a bowed configuration supported by and between a pair of transperse aluminum side plates. In this method, a brasing alloy is preplated on one surface of the aluminum side plates in the form of a cladding or layer-of uniform thickness. Grooves are then cut into the side plates through the alloy layer and into the base aluminum which results in the utilization of thinner aluminum side plates since a portion of the necessary groove depth is supplied by the brazing alloy.

  2. Mask fabrication process

    DOE Patents [OSTI]

    Cardinale, Gregory F.

    2000-01-01

    A method for fabricating masks and reticles useful for projection lithography systems. An absorber layer is conventionally patterned using a pattern and etch process. Following the step of patterning, the entire surface of the remaining top patterning photoresist layer as well as that portion of an underlying protective photoresist layer where absorber material has been etched away is exposed to UV radiation. The UV-exposed regions of the protective photoresist layer and the top patterning photoresist layer are then removed by solution development, thereby eliminating the need for an oxygen plasma etch and strip and chances for damaging the surface of the substrate or coatings.

  3. Electrochemical fabrication of capacitors

    DOE Patents [OSTI]

    Mansour, Azzam N. (Fairfax Sta., VA); Melendres, Carlos A. (Lemont, IL)

    1999-01-01

    A film of nickel oxide is anodically deposited on a graphite sheet held in osition on an electrochemical cell during application of a positive electrode voltage to the graphite sheet while exposed to an electrolytic nickel oxide solution within a volumetrically variable chamber of the cell. An angularly orientated x-ray beam is admitted into the cell for transmission through the deposited nickel oxide film in order to obtain structural information while the film is subject to electrochemical and in-situ x-ray spectroscopy from which optimum film thickness, may be determined by comparative analysis for capacitor fabrication purposes.

  4. Fabrication of boron articles

    DOE Patents [OSTI]

    Benton, Samuel T.

    1976-01-01

    This invention is directed to the fabrication of boron articles by a powder metallurgical method wherein the articles are of a density close to the theoretical density of boron and are essentially crackfree. The method comprises the steps of admixing 1 to 10 weight percent carbon powder with amorphous boron powder, cold pressing the mixture and then hot pressing the cold pressed compact into the desired article. The addition of the carbon to the mixture provides a pressing aid for inhibiting the cracking of the hot pressed article and is of a concentration less than that which would cause the articles to possess significant concentrations of boron carbide.

  5. Intraocular lens fabrication

    DOE Patents [OSTI]

    Salazar, Mike A.; Foreman, Larry R.

    1997-01-01

    This invention describes a method for fabricating an intraocular lens made rom clear Teflon.TM., Mylar.TM., or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube.

  6. Intraocular lens fabrication

    DOE Patents [OSTI]

    Salazar, M.A.; Foreman, L.R.

    1997-07-08

    This invention describes a method for fabricating an intraocular lens made from clear Teflon{trademark}, Mylar{trademark}, or other thermoplastic material having a thickness of about 0.025 millimeters. These plastic materials are thermoformable and biocompatable with the human eye. The two shaped lenses are bonded together with a variety of procedures which may include thermosetting and solvent based adhesives, laser and impulse welding, and ultrasonic bonding. The fill tube, which is used to inject a refractive filling material is formed with the lens so as not to damage the lens shape. A hypodermic tube may be included inside the fill tube. 13 figs.

  7. U-PLANT GEOGRAPHIC ZONE CLEANUP PROTOTYPE

    SciTech Connect (OSTI)

    ROMINE, L.D.

    2006-02-01

    The U Plant geographic zone (UPZ) occupies 0.83 square kilometers on the Hanford Site Central Plateau (200 Area). It encompasses the U Plant canyon (221-U Facility), ancillary facilities that supported the canyon, soil waste sites, and underground pipelines. The UPZ cleanup initiative coordinates the cleanup of the major facilities, ancillary facilities, waste sites, and contaminated pipelines (collectively identified as ''cleanup items'') within the geographic zone. The UPZ was selected as a geographic cleanup zone prototype for resolving regulatory, technical, and stakeholder issues and demonstrating cleanup methods for several reasons: most of the area is inactive, sufficient characterization information is available to support decisions, cleanup of the high-risk waste sites will help protect the groundwater, and the zone contains a representative cross-section of the types of cleanup actions that will be required in other geographic zones. The UPZ cleanup demonstrates the first of 22 integrated zone cleanup actions on the Hanford Site Central Plateau to address threats to groundwater, the environment, and human health. The UPZ contains more than 100 individual cleanup items. Cleanup actions in the zone will be undertaken using multiple regulatory processes and decision documents. Cleanup actions will include building demolition, waste site and pipeline excavation, and the construction of multiple, large engineered barriers. In some cases, different cleanup actions may be taken at item locations that are immediately adjacent to each other. The cleanup planning and field activities for each cleanup item must be undertaken in a coordinated and cohesive manner to ensure effective execution of the UPZ cleanup initiative. The UPZ zone cleanup implementation plan (ZCIP) was developed to address the need for a fundamental integration tool for UPZ cleanup. As UPZ cleanup planning and implementation moves forward, the ZCIP is intended to be a living document that will

  8. Rapid Prototyping of Patterned Multifunctional Nanostructures

    SciTech Connect (OSTI)

    FAN,HONGYOU; LU,YUNFENG; LOPEZ,GABRIEL P.; BRINKER,C. JEFFREY

    2000-07-18

    The ability to engineer ordered arrays of objects on multiple length scales has potential for applications such as microelectronics, sensors, wave guides, and photonic lattices with tunable band gaps. Since the invention of surfactant templated mesoporous sieves in 1992, great progress has been made in controlling different mesophases in the form of powders, particles, fibers, and films. To date, although there have been several reports of patterned mesostructures, materials prepared have been limited to metal oxides with no specific functionality. For many of the envisioned applications of hierarchical materials in micro-systems, sensors, waveguides, photonics, and electronics, it is necessary to define both form and function on several length scales. In addition, the patterning strategies utilized so far require hours or even days for completion. Such slow processes are inherently difficult to implement in commercial environments. The authors present a series of new methods of producing patterns within seconds. Combining sol-gel chemistry, Evaporation-Induced Self-Assembly (EISA), and rapid prototyping techniques like pen lithography, ink-jet printing, and dip-coating on micro-contact printed substrates, they form hierarchically organized silica structures that exhibit order and function on multiple scales: on the molecular scale, functional organic moieties are positioned on pore surfaces, on the mesoscale, mono-sized pores are organized into 1-, 2-, or 3-dimensional networks, providing size-selective accessibility from the gas or liquid phase, and on the macroscale, 2-dimensional arrays and fluidic or photonic systems may be defined. These rapid patterning techniques establish for the first time a link between computer-aided design and rapid processing of self-assembled nanostructures.

  9. Utilizing Metalized Fabrics for Liquid and Rip Detection and Localization

    SciTech Connect (OSTI)

    Holland, Stephen; Mahan, Cody; Kuhn, Michael J; Rowe, Nathan C

    2013-01-01

    This paper proposes a novel technique for utilizing conductive textiles as a distributed sensor for detecting and localizing liquids (e.g., blood), rips (e.g., bullet holes), and potentially biosignals. The proposed technique is verified through both simulation and experimental measurements. Circuit theory is utilized to depict conductive fabric as a bounded, near-infinite grid of resistors. Solutions to the well-known infinite resistance grid problem are used to confirm the accuracy and validity of this modeling approach. Simulations allow for discontinuities to be placed within the resistor matrix to illustrate the effects of bullet holes within the fabric. A real-time experimental system was developed that uses a multiplexed Wheatstone bridge approach to reconstruct the resistor grid across the conductive fabric and detect liquids and rips. The resistor grid model is validated through a comparison of simulated and experimental results. Results suggest accuracy proportional to the electrode spacing in determining the presence and location of discontinuities in conductive fabric samples. Future work is focused on refining the experimental system to provide more accuracy in detecting and localizing events as well as developing a complete prototype that can be deployed for field testing. Potential applications include intelligent clothing, flexible, lightweight sensing systems, and combat wound detection.

  10. LIGA-fabricated compact mm-wave linear accelerator cavities.

    SciTech Connect (OSTI)

    Song, J.J.; Bajikar, S.S.; DeCarlo, F.; Kang, Y.W.; Kustom, R.L.; Mancini, D.C.; Nassiri, A.; Lai, B.; Feinerman, A.D.; White, V.

    1998-03-23

    Millimeter-wave rf cavities for use in linear accelerators, free-electron lasers, and mm-wave undulatory are under development at Argonne National Laboratory. Typical cavity dimensions are in the 1000 mm range, and the overall length of the accelerator structure, which consists of 30-100 cavities, is about 50-100 mm. An accuracy of 0.2% in the cavity dimensions is necessary in order to achieve a high Q-factor of the cavity. To achieve this these structures are being fabricated using deep X-ray lithography, electroforming, and assembly (LIGA). The first prototype cavity structures are designed for 108 GHz and 2p/3-mode operation. Input and output couplers are integrated with the cavity structures. The cavities are fabricated on copper substrates by electroforming copper into 1-mm-thick PMMA resists patterned by deep x-ray lithography and polishing the copper down to the desired thickness. These are fabricated separately and subsequently assembled with precision spacing and alignment using microspheres, optical fibers, or microfabricated spacers/alignment pieces. Details of the fabrication process, alignment, and assembly work are presented in here.

  11. Prototype Development for Self-Cleaning CSP Collectors | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Prototype Development for Self-Cleaning CSP Collectors Prototype Development for Self-Cleaning CSP Collectors This presentation was delivered at the SunShot Concentrating Solar Power (CSP) Program Review 2013, held April 23-25, 2013 near Phoenix, Arizona. csp_review_meeting_042413_mazumder.pdf (2.39 MB) More Documents & Publications Final Report - Prototype Development and Evaluation of Self-Cleaning Concentrated Solar Power Collectors Self-Cleaning CSP Optics with EDS - FY13 Q2

  12. Report on Performance of Prototype Dynatronix Power Supplies Developed Under a Phase I DOE SBIR

    SciTech Connect (OSTI)

    Hoppe, Eric W.; Merriman, Jason H.

    2011-03-01

    The purpose of this study is to evaluate the prototype power supplies fabricated by Dynatronix, Inc. This project supports the advancement of electroforming capabilities to produce ultra-high purity copper. Ultra-high purity copper is an essential material used for a range of current and future fundamental nuclear physics programs such as the MAJORANA DEMONSTRATOR. The Mach 30 power supplies are a new design built to the specifications from the requirements of Pacific Northwest National Laboratory (PNNL) with regard to timing, voltage, current output, and the required tolerances. The parameters used in these tests were developed empirically over a number of years based on a combination of thermodynamic and kinetics of the electroplating process. The power supplies were operated in a typical cleanroom environment for the production electroforming at PNNL. The units that were received by PNNL in July, 2010 have performed satisfactorily and have demonstrated short term durability.

  13. Application of Printed Circuit Board Technology to FT-ICR MS Analyzer Cell Construction and Prototyping

    SciTech Connect (OSTI)

    Leach, Franklin E.; Norheim, Randolph V.; Anderson, Gordon A.; Pasa-Tolic, Ljiljana

    2014-12-01

    Although Fourier transform ion cyclotron resonance mass spectrometry (FT-ICRMS) remains themass spectrometry platform that provides the highest levels of performance for mass accuracy and resolving power, there is room for improvement in analyzer cell design as the ideal quadrupolar trapping potential has yet to be generated for a broadband MS experiment. To this end, analyzer cell designs have improved since the field’s inception, yet few research groups participate in this area because of the high cost of instrumentation efforts. As a step towards reducing this barrier to participation and allowing for more designs to be physically tested, we introduce a method of FT-ICR analyzer cell prototyping utilizing printed circuit boards at modest vacuum conditions. This method allows for inexpensive devices to be readily fabricated and tested over short intervals and should open the field to laboratories lacking or unable to access high performance machine shop facilities because of the required financial investment.

  14. Spacecraft fabrication and test MODIL. Final report

    SciTech Connect (OSTI)

    Saito, T.T.

    1994-05-01

    This report covers the period from October 1992 through the close of the project. FY 92 closed out with the successful briefing to industry and with many potential and important initiatives in the spacecraft arena. Due to the funding uncertainties, we were directed to proceed as if our funding would be approximately the same as FY 92 ($2M), but not to make any major new commitments. However, the MODIL`s FY 93 funding was reduced to $810K and we were directed to concentrate on the cryocooler area. The cryocooler effort completed its demonstration project. The final meetings with the cryocooler fabricators were very encouraging as we witnessed the enthusiastic reception of technology to help them reduce fabrication uncertainties. Support of the USAF Phillips Laboratory cryocooler program was continued including kick-off meetings for the Prototype Spacecraft Cryocooler (PSC). Under Phillips Laboratory support, Gill Cruz visited British Aerospace and Lucas Aerospace in the United Kingdom to assess their manufacturing capabilities. In the Automated Spacecraft & Assembly Project (ASAP), contracts were pursued for the analysis by four Brilliant Eyes prime contractors to provide a proprietary snap shot of their current status of Integrated Product Development. In the materials and structure thrust the final analysis was completed of the samples made under the contract (``Partial Automation of Matched Metal Net Shape Molding of Continuous Fiber Composites``) to SPARTA. The Precision Technologies thrust funded the Jet Propulsion Laboratory to prepare a plan to develop a Computer Aided Alignment capability to significantly reduce the time for alignment and even possibly provide real time and remote alignment capability of systems in flight.

  15. Prototype Weigh-In-Motion Performance

    SciTech Connect (OSTI)

    Abercrombie, Robert K; Beshears, David L; Hively, Lee M; Scudiere, Matthew B; Sheldon, Frederick T

    2006-10-01

    Oak Ridge National Laboratory (ORNL) has developed and patented methods to weigh slowly moving vehicles. We have used this technology to produce a portable weigh-in-motion system that is robust and accurate. This report documents the performance of the second-generation portable weigh-in-motion prototype (WIM Gen II). The results of three modes of weight determination are compared in this report: WIM Gen II dynamic mode, WIM Gen II stop-and-go mode, and static (parked) mode on in-ground, static scales. The WIM dynamic mode measures axle weights as the vehicle passes over the system at speeds of 3 to 7 miles per hour (1.3 to 3.1 meters/second). The WIM stop-and-go mode measures the weight of each axle of the vehicle as the axles are successively positioned on a side-by-side pair of WIM measurement pads. In both measurement modes the center of balance (CB) and the total weight are obtained by a straight-forward calculation from axle weights and axle spacings. The performance metric is measurement error (in percent), which is defined as 100 x (sample standard deviation)/(average); see Appendix A for details. We have insufficient data to show that this metric is predictive. This report details the results of weight measurements performed in May 2005 at two sites using different types of vehicles at each site. In addition to the weight measurements, the testing enabled refinements to the test methodology and facilitated an assessment of the influence of vehicle speed on the dynamic-mode measurements. The initial test at the National Transportation Research Center in Knoxville, TN, involved measurements of passenger and light-duty commercial vehicles. A subsequent test at the Arrival/Departure Airfield Control Group (A/DACG) facility in Ft. Bragg, NC, involved military vehicles with gross weights between 3,000 and 75,000 pounds (1,356 to 33,900 kilograms) with a 20,000-pound (9,040 kilograms) limit per axle. For each vehicle, four or more separate measurements were done

  16. DEVELOPMENT OF A LOW COST INFERENTIAL NATURAL GAS ENERGY FLOW RATE PROTOTYPE RETROFIT MODULE

    SciTech Connect (OSTI)

    E. Kelner; D. George; T. Morrow; T. Owen; M. Nored; R. Burkey; A. Minachi

    2005-05-01

    In 1998, Southwest Research Institute began a multi-year project to develop a working prototype instrument module for natural gas energy measurement. The module will be used to retrofit a natural gas custody transfer flow meter for energy measurement, at a cost an order of magnitude lower than a gas chromatograph. Development and evaluation of the prototype energy meter in 2002-2003 included: (1) refinement of the algorithm used to infer properties of the natural gas stream, such as heating value; (2) evaluation of potential sensing technologies for nitrogen content, improvements in carbon dioxide measurements, and improvements in ultrasonic measurement technology and signal processing for improved speed of sound measurements; (3) design, fabrication and testing of a new prototype energy meter module incorporating these algorithm and sensor refinements; and (4) laboratory and field performance tests of the original and modified energy meter modules. Field tests of the original energy meter module have provided results in close agreement with an onsite gas chromatograph. The original algorithm has also been tested at a field site as a stand-alone application using measurements from in situ instruments, and has demonstrated its usefulness as a diagnostic tool. The algorithm has been revised to use measurement technologies existing in the module to measure the gas stream at multiple states and infer nitrogen content. The instrumentation module has also been modified to incorporate recent improvements in CO{sub 2} and sound speed sensing technology. Laboratory testing of the upgraded module has identified additional testing needed to attain the target accuracy in sound speed measurements and heating value.

  17. Fastcast: Integration and application of rapid prototyping and computational simulation to investment casting

    SciTech Connect (OSTI)

    Maguire, M.C.; Baldwin, M.D.; Atwood, C.L.

    1996-09-01

    The emergence of several rapid prototyping and manufacturing (RP and M) technologies is having a dramatic impact on investment casting. While the most successful of the rapid prototyping technologies are almost a decade old, relatively recent process advances in their application have produced some remarkable success in utilizing their products as patterns for investment castings. Sandia National Laboratories has been developed highly coupled experimental and computational capabilities to examine the investment casting process with the intention of reducing the amount of time required to manufacture castings, and to increase the quality of the finished product. This presentation will begin with process aspects of RP and M pattern production and handling, shell fabrication, burnout, and casting. The emphasis will be on how the use of Stereolithography (SL) or Selective Laser Sintered (SLS) patterns differs from more traditional wax pattern processes. Aspects of computational simulation to couple design, thermal analysis, and mold filling will be discussed. Integration of these topics is probably the greatest challenge to the use of concurrent engineering principles with investment casting. Sandia has conducted several experiments aimed at calibrating computer codes and providing data for input into these simulations. Studies involving materials as diverse as stainless steel and gold have been conducted to determine liquid metal behavior in molds via real time radiography. The application of these experiments to predictive simulations will be described.

  18. Norcal Prototype LNG Truck Fleet: Final Data Report

    SciTech Connect (OSTI)

    Chandler, K.; Proc, K.

    2005-02-01

    U.S. DOE and National Renewable Energy Laboratory evaluated Norcal Waste Systems liquefied natural gas (LNG) waste transfer trucks. Trucks had prototype Cummins Westport ISXG engines. Report gives final data.

  19. New High-Efficiency Window Prototype Result of DOE Partnership...

    Office of Environmental Management (EM)

    December 4, 2006 - 9:34am Addthis WASHINGTON, DC - The U.S. Department of Energy (DOE) today announced a next-generation residential and commercial window prototype. When widely ...

  20. VTA Prototype Fuel Cell Bus Evaluation: Interim Results (Presentation) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy VTA Prototype Fuel Cell Bus Evaluation: Interim Results (Presentation) VTA Prototype Fuel Cell Bus Evaluation: Interim Results (Presentation) Details hydrogen fuel cell buses being evaluated in service at AC Transit. Presented at the APTA Bus and Paratransit Conference in Anaheim, California, April 30 through May 3, 2006. 40012.pdf (412.92 KB) More Documents & Publications Santa Clara Valley Transportation Authority and San Mateo County Transit District -- Fuel Cell

  1. Development and Analysis of Desiccant Enhanced Evaporative Air Conditioner Prototype

    SciTech Connect (OSTI)

    Kozubal, E.; Woods, J.; Judkoff, R.

    2012-04-01

    This report documents the design of a desiccant enhanced evaporative air conditioner (DEVAP AC) prototype and the testing to prove its performance. Previous numerical modeling and building energy simulations indicate a DEVAP AC can save significant energy compared to a conventional vapor compression AC (Kozubal et al. 2011). The purposes of this research were to build DEVAP prototypes, test them to validate the numerical model, and identify potential commercialization barriers.

  2. Working With PNNL Mentors, Engineering Students Deliver Prototype

    National Nuclear Security Administration (NNSA)

    Safeguards Fixtures | National Nuclear Security Administration | (NNSA) Working With PNNL Mentors, Engineering Students Deliver Prototype Safeguards Fixtures Friday, December 18, 2015 - 12:00am NNSA Blog Earlier this month, Washington State University mechanical engineering students delivered two prototypes developed as part of their senior design projects to their Pacific Northwest National Laboratory mentors. The design projects were supported by the Next Generation Safeguards Initiative

  3. PROTOTYPE PROGRAMMATIC AGREEMENT BETWEEN THE UNITED STATES DEPARTMENT OF

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ENERGY, THE [INSERT STATE NAME] ENERGY OFFICE AND THE [INSERT STATE NAME] STATE HISTORIC PRESERVATION OFFICE REGARDING EECBG, SEP AND WAP UNDERTAKINGS February 5, 2010 | Department of Energy PROTOTYPE PROGRAMMATIC AGREEMENT BETWEEN THE UNITED STATES DEPARTMENT OF ENERGY, THE [INSERT STATE NAME] ENERGY OFFICE AND THE [INSERT STATE NAME] STATE HISTORIC PRESERVATION OFFICE REGARDING EECBG, SEP AND WAP UNDERTAKINGS February 5, 2010 PROTOTYPE PROGRAMMATIC AGREEMENT BETWEEN THE UNITED STATES

  4. Process for fabrication of cermets

    DOE Patents [OSTI]

    Landingham, Richard L.

    2011-02-01

    Cermet comprising ceramic and metal components and a molten metal infiltration method and process for fabrication thereof. The light weight cermets having improved porosity, strength, durability, toughness, elasticity fabricated from presintered ceramic powder infiltrated with a molten metal or metal alloy. Alumina titanium cermets biocompatible with the human body suitable for bone and joint replacements.

  5. Design, fabrication, and certification of advanced modular PV power systems. Final technical progress report

    SciTech Connect (OSTI)

    Lambarski, T.; Minyard, G.

    1998-10-01

    Solar Electric Specialties Company (SES) has completed a two and a half year effort under the auspices of the US Department of Energy (DOE) PVMaT (Photovoltaic Manufacturing Technology) project. Under Phase 4A1 of the project for Product Driven System and Component Technology, the SES contract ``Design, Fabrication and Certification of Advanced Modular PV Power Systems`` had the goal to reduce installed system life cycle costs through development of certified (Underwriters Laboratories or other listing) and standardized prototype products for two of the product lines, MAPPS{trademark} (Modular Autonomous PV Power Supply) and Photogensets{trademark}. MAPPS are small DC systems consisting of Photovoltaic modules, batteries and a charge controller and producing up to about a thousand watt-hours per day. Photogensets are stand-alone AC systems incorporating a generator as backup for the PV in addition to a DC-AC inverter and battery charger. The program tasks for the two-year contract consisted of designing and fabricating prototypes of both a MAPPS and a Photogenset to meet agency listing requirements using modular concepts that would support development of families of products, submitting the prototypes for listing, and performing functionality testing at Sandia and NREL. Both prototypes were candidates for UL (Underwriters Laboratories) listing. The MAPPS was also a candidate for FM (Factory Mutual) approval for hazardous (incendiary gases) locations.

  6. The design and fabrication of two portal vein flow phantoms by different methods

    SciTech Connect (OSTI)

    Yunker, Bryan E. Lanning, Craig J.; Shandas, Robin; Hunter, Kendall S.; Chen, S. James

    2014-02-15

    Purpose: This study outlines the design and fabrication techniques for two portal vein flow phantoms. Methods: A materials study was performed as a precursor to this phantom fabrication effort and the desired material properties are restated for continuity. A three-dimensional portal vein pattern was created from the Visual Human database. The portal vein pattern was used to fabricate two flow phantoms by different methods with identical interior surface geometry using computer aided design software tools and rapid prototyping techniques. One portal flow phantom was fabricated within a solid block of clear silicone for use on a table with Ultrasound or within medical imaging systems such as MRI, CT, PET, or SPECT. The other portal flow phantom was fabricated as a thin walled tubular latex structure for use in water tanks with Ultrasound imaging. Both phantoms were evaluated for usability and durability. Results: Both phantoms were fabricated successfully and passed durability criteria for flow testing in the next project phase. Conclusions: The fabrication methods and materials employed for the study yielded durable portal vein phantoms.

  7. Enforcement Letter, Parsons Technology Development & Fabrication...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Development & Fabrication Complex - April 13, 2010 Enforcement Letter, Parsons Technology Development & Fabrication Complex - April 13, 2010 April 13, 2010 Issued to...

  8. Pollution prevention opportunity assessment for electronics prototype laboratory.

    SciTech Connect (OSTI)

    Gerard, Morgan Evan

    2005-10-01

    This Pollution Prevention Opportunity Assessment (PPOA) was conducted for Sandia National Laboratories/California Electronics Prototype Laboratory (EPL) in May 2005. The primary purpose of this PPOA is to provide recommendations to assist Electronics Prototype Laboratory personnel in reducing the generation of waste and improving the efficiency of their processes. This report contains a summary of the information collected, analyses performed and recommended options for implementation. The Sandia National Laboratories Pollution Prevention staff will continue to work with the EPL to implement the recommendations.

  9. The waveform correlation event detection system global prototype software design

    SciTech Connect (OSTI)

    Beiriger, J.I.; Moore, S.G.; Trujillo, J.R.; Young, C.J.

    1997-12-01

    The WCEDS prototype software system was developed to investigate the usefulness of waveform correlation methods for CTBT monitoring. The WCEDS prototype performs global seismic event detection and has been used in numerous experiments. This report documents the software system design, presenting an overview of the system operation, describing the system functions, tracing the information flow through the system, discussing the software structures, and describing the subsystem services and interactions. The effectiveness of the software design in meeting project objectives is considered, as well as opportunities for code refuse and lessons learned from the development process. The report concludes with recommendations for modifications and additions envisioned for regional waveform-correlation-based detector.

  10. 2016 - Prototype Demos | MIT-Harvard Center for Excitonics

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Prototype Demos 5.26.2016 Prototype Demonstrations - May 5, 2016 Hot or Really Hot ?: Two hot plates were prepared, one at moderate temperature (~150F) and the other one at very hot temperature(~250F), with surface thermometers sitting on top of the hot plates. Audiences are asked "if you drop water, which one will evaporate faster?" Most of them think the water drop on the hotter one will evaporate faster. However, the result is counter-intuitive. What happens is that the hotter one

  11. Evaluation of database technologies for the CTBT Knowledge Base prototype

    SciTech Connect (OSTI)

    Keyser, R.; Shepard-Dombroski, E.; Baur, D.; Hipp, J.; Moore, S.; Young, C.; Chael, E.

    1996-11-01

    This document examines a number of different software technologies in the rapidly changing field of database management systems, evaluates these systems in light of the expected needs of the Comprehensive Test Ban Treaty (CTBT) Knowledge Base, and makes some recommendations for the initial prototypes of the Knowledge Base. The Knowledge Base requirements are examined and then used as criteria for evaluation of the database management options. A mock-up of the data expected in the Knowledge Base is used as a basis for examining how four different database technologies deal with the problems of storing and retrieving the data. Based on these requirement and the results of the evaluation, the recommendation is that the Illustra database be considered for the initial prototype of the Knowledge Base. Illustra offers a unique blend of performance, flexibility, and features that will aid in the implementation of the prototype. At the same time, Illustra provides a high level of compatibility with the hardware and software environments present at the US NDC (National Data Center) and the PIDC (Prototype International Data Center).

  12. Software design and operational model for the WCEDS prototype

    SciTech Connect (OSTI)

    Beiriger, J.I.; Moore, S.G.; Young, C.J.; Trujillo, J.R.

    1997-08-01

    To explore the potential of waveform correlation for CTBT, the Waveform Correlation Event Detection System (WCEDS) prototype was developed. The WCEDS software design followed the Object Modeling Technique process of analysis, system design, and detailed design and implementation. Several related executable programs are managed through a Graphical User Interface (GUI). The WCEDS prototype operates in an IDC/NDC-compatible environment. It employs a CSS 3.0 database as its primary input/output interface, reading in raw waveforms at the start, and storing origins, events, arrivals, and associations at the finish. Additional output includes correlation results and data for specified testcase origins, and correlation timelines for specified locations. During the software design process, the more general seismic monitoring functionality was extracted from WCEDS-specific requirements and developed into C++ object-oriented libraries. These include the master image, grid, basic seismic, and extended seismic libraries. Existing NDC and commercial libraries were incorporated into the prototype where appropriate, to focus development activities on new capability. The WCEDS-specific application code was built in a separate layer on top of the general seismic libraries. The general seismic libraries developed for the WCEDS prototype can provide a base for other algorithm development projects.

  13. UDC Develops Prototype High-Efficiency OLED Undercabinet Luminaire

    Broader source: Energy.gov [DOE]

    Universal Display Corporation (UDC) has demonstrated the real-world application of a novel lighting technology by developing two pre-prototype OLED undercabinet lighting systems that exceed 420 total lumens at an efficacy of more than 55 lm/W, with an estimated lifetime (LT70) in excess of 10,000 hours, and a color rendering index (CRI) greater than 85.

  14. DESIGN, ANALYSIS AND TEST CONCEPT FOR PROTOTYPE CRYOLINE OF ITER

    SciTech Connect (OSTI)

    Sarkar, B.; Badgujar, S.; Vaghela, H.; Shah, N.; Bhattacharya, R.; Chakrapani, Ch.

    2008-03-16

    The ITER cryo-distribution and cryoline is a part of the in-kind supply for India. The design of the systems is in progress. The topology of torus and neutral beam cryoline is defined as six process pipes along with thermal shield at 80 K and outer vacuum jacket. In order to develop confidence in the concept and to establish the high level of engineering and manufacturing technology, a prototype testing has been proposed. The prototype test will be carried out on 1:1 model in terms of dimension. However, the mass flow rate of the supercritical helium at 4.5 K and gaseous helium at 80 K will be on a 1:10 scale. The prototype cryoline has been designed and analyzed for thermal, structural and hydraulic parameters. The objective of this prototype test is to verify mechanical behavior due to thermal stress and pressure force, thermal and hydraulic performances. The concept of test facility has been realized along with the Piping and Instrumentation (P and I) diagram, instrumentation, controls, data acquisition, 80 K helium generation system along with supply and return valve boxes and interfacing hardware. The design concept, methodology for analysis and results, as well as the test facility have been discussed.

  15. MONOLITHIC FUEL FABRICATION PROCESS DEVELOPMENT AT THE IDAHO NATIONAL LABORATORY_

    SciTech Connect (OSTI)

    G. A. Moore; F. J. Rice; N. E. Woolstenhulme; J-F. Jue; B. H. Park; S. E. Steffler; N. P. Hallinan; M. D. Chapple; M. C. Marshall; B. L. Mackowiak; C. R. Clark; B. H. Rabin

    2009-11-01

    Full-size/prototypic U10Mo monolithic fuel-foils and aluminum clad fuel plates are being developed at the Idaho National Laboratory’s (INL) Materials and Fuels Complex (MFC). These efforts are focused on realizing Low Enriched Uranium (LEU) high density monolithic fuel plates for use in High Performance Research and Test Reactors. The U10Mo fuel foils under development afford a fuel meat density of ~16 gU/cc and thus have the potential to facilitate LEU conversions without any significant reactor-performance penalty. An overview is provided of the ongoing monolithic UMo fuel development effort, including application of a zirconium barrier layer on fuel foils, fabrication scale-up efforts, and development of complex/graded fuel foils. Fuel plate clad bonding processes to be discussed include: Hot Isostatic Pressing (HIP) and Friction Bonding (FB).

  16. Design, fabrication and testing of single spoke resonators at Fermilab

    SciTech Connect (OSTI)

    Ristori, L.; Apollinari, G.; Borissov, E.; Gonin, I.V.; Khabiboulline, T.N.; Mukherjee, A.; Nicol, T.H.; Ozelis, J.; Pischalnikov, Y.; Sergatskov, D.A.; Wagner, R.; /Fermilab

    2009-09-01

    The Fermilab High Intensity Neutrino Source (HINS) linac R&D program is building a pulsed 30 MeV superconducting H- linac. The linac incorporates superconducting solenoids, high power RF vector modulators and superconducting spoke-type accelerating cavities starting at 10 MeV. This will be the first application and demonstration of any of these technologies in a low-energy, high-intensity proton/H- linac. The HINS effort is relevant to a high intensity, superconducting H- linac that might serve the next generation of neutrino physics and muon storage ring/collider experiments. In this paper we present the RF design, the mechanical design, the fabrication, the chemistry and testing of the first two SSR1 (Single Spoke Resonator type-1) prototype cavities that were built. These cavities operate at 325 MHz with {beta} = 0.21. The design and testing of the input coupler and the tuning mechanism are also discussed.

  17. Evaluation of Static Mixer Flow Enhancements for Cryogenic Viscous Compressor Prototype for ITER Vacuum System

    SciTech Connect (OSTI)

    Duckworth, Robert C; Baylor, Larry R; Meitner, Steven J; Combs, Stephen Kirk; Ha, Tam T; Morrow, Michael; Biewer, Theodore M; Rasmussen, David A; Hechler, Michael P; Pearce, R.J.H.; Dremel, M.; Boissin, Jean Claude

    2014-01-01

    As part of the U.S. ITER contribution to the vacuum systems for the ITER fusion project, a cryogenic viscous compressor (CVC) is being designed and fabricated to cryopump hydrogenic gases in the torus and neutral beam exhaust streams and to regenerate the collected gases to controlled pressures such that they can be mechanically pumped with controlled flows to the tritium reprocessing facility. One critical element of the CVC design that required additional investigation was the determination of flow rates of the low pressure (50 to 1000 Pa) exhaust stream that would allow for complete pumping of hydrogenic gases while permitting trace levels of helium to pass through the CVC to be pumped by conventional vacuum pumps. A sub-scale prototype test facility was utilized to determine the effectiveness of a static mixer pump tube concept, which consisted of a series of rotated twisted elements brazed into a 2-mm thick, 5-cm diameter stainless steel tube. Cold helium gas flow provided by a dewar and helium transfer line was used to cool the exterior of the static mixer pump tube. Deuterium gas was mixed with helium gas through flow controllers at different concentrations while the composition of the exhaust gas was monitored with a Penning gauge and optical spectrometer to determine the effectiveness of the static mixer. It was found that with tube wall temperatures between 6 K and 9 K, the deuterium gas was completely cryopumped and only helium passed through the tube. These results have been used to design the cooling geometry and the static mixer pump tubes in the full-scale CVC prototype

  18. Evaluation of static mixer flow enhancements for cryogenic viscous compressor prototype for ITER vacuum system

    SciTech Connect (OSTI)

    Duckworth, Robert C.; Baylor, Larry R.; Meitner, Steven J.; Combs, Stephen K.; Ha, Tam; Morrow, Michael; Biewer, T.; Rasmussen, David A.; Hechler, Michael P.; Pearce, Robert J. H.; Dremel, Mattias; Boissin, J.-C.

    2014-01-29

    As part of the U.S. ITER contribution to the vacuum systems for the ITER fusion project, a cryogenic viscous compressor (CVC) is being designed and fabricated to cryopump hydrogenic gases in the torus and neutral beam exhaust streams and to regenerate the collected gases to controlled pressures such that they can be mechanically pumped with controlled flows to the tritium reprocessing facility. One critical element of the CVC design that required additional investigation was the determination of flow rates of the low pressure (up to 1000 Pa) exhaust stream that would allow for complete pumping of hydrogenic gases while permitting trace levels of helium to pass through the CVC to be pumped by conventional vacuum pumps. A sub-scale prototype test facility was utilized to determine the effectiveness of a static mixer pump tube concept, which consisted of a series of rotated twisted elements brazed into a 2-mm thick, 5-cm diameter stainless steel tube. Cold helium gas flow provided by a dewar and helium transfer line was used to cool the exterior of the static mixer pump tube. Deuterium gas was mixed with helium gas through flow controllers at different concentrations while the composition of the exhaust gas was monitored with a Penning gauge and optical spectrometer to determine the effectiveness of the static mixer. It was found that with tube wall temperatures between 6 K and 9 K, the deuterium gas was completely cryopumped and only helium passed through the tube. These results have been used to design the cooling geometry and the static mixer pump tubes in the full-scale CVC prototype.

  19. Interlaboratory comparison program for nondestructive assay of prototype uranium reference materials

    SciTech Connect (OSTI)

    Trahey, N.M.; Smith, M.M.; Voeks, A.M.; Bracey, J.T.

    1986-12-01

    The US Department of Energy (DOE), New Brunswick Laboratory (NBS), designed and administered an interlaboratory comparison program based on the measurement of NBL-produced prototype uranium nondestructive assay (NDA) reference materials for scrap and waste. The objectives of the program were to evaluate the reliability of NDA techniques as applied to nuclear safeguards materials control and accountability needs and to investigate the feasibility of providing practical NDA scrap and waste reference materials for use throughout the nuclear safeguards community. Fourteen facilities representing seven DOE contractors, four US Nuclear Regulatory Commission (NRC) licensees, one EURATOM Laboratory, and NBL, participated in this program. Three stable, well-characterized uranium reference materials were developed and certified for this program. Synthetic calcined ash, cellulose fiber, and ion-exchange resin simulate selected uranium scrap and waste forms which are often encountered in fabrication and recovery operations. The synthetic calcined ash represents an intermediate density inorganic matrix while the cellulose fiber and ion-exchange resin are representative of low-density organic matrices. The materials, containing from 0 to 13% uranium enriched at 93% /sup 235/U, were sealed in specially selected containers. Nineteen prototype reference samples, plus three empty containers, one to accompany each set, was circulated to the participants between August 1979 and May 1984. Triplicate measurements for /sup 235/U on each of the 19 filled containers were required. In addition, participants could opt to perform modular configuration measurements using containers from Sets IIA and IIB to simulate non-homogeneously dispersed uranium in waste containers. All data were reported to NBL for evaluation.

  20. Structure and yarn sensor for fabric

    DOE Patents [OSTI]

    Mee, David K.; Allgood, Glenn O.; Mooney, Larry R.; Duncan, Michael G.; Turner, John C.; Treece, Dale A.

    1998-01-01

    A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric.

  1. Fabricated Metals (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fabricated Metals (2010 MECS) Fabricated Metals (2010 MECS) Manufacturing Energy and Carbon Footprint for Fabricated Metals Sector (NAICS 332) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: February 2014 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint Fabricated Metals (124.58 KB) More Documents & Publications MECS 2006 - Fabricated Metals Cement (2010 MECS) Glass and Glass Products (2010 MECS) Manufacturing Energy Sankey

  2. Direct Methanol Fuel Cell Prototype Demonstration for Consumer Electronics Applications

    SciTech Connect (OSTI)

    Carlstrom, Charles, M., Jr.

    2009-07-07

    This report is the final technical report for DOE Program DE-FC36-04GO14301 titled “Direct Methanol Fuel Cell Prototype Demonstration for Consumer Electronics Applications”. Due to the public nature of this report some of the content reported in confidential reports and meetings to the DOE is not covered in detail in this report and some of the content has been normalized to not show actual values. There is a comparison of the projects accomplishments with the objectives, an overview of some of the key subsystem work, and a review of the three levels of prototypes demonstrated during the program. There is also a description of the eventual commercial product and market this work is leading towards. The work completed under this program has significantly increased the understanding of how Direct Methanol Fuel Cells (DMFC) can be deployed successfully to power consumer electronic devices. The prototype testing has demonstrated the benefits a direct methanol fuel cell system has over batteries typically used for powering consumer electronic devices. Three generations of prototypes have been developed and tested for performance, robustness and life. The technologies researched and utilized in the fuel cell stack and related subsystems for these prototypes are leveraged from advances in other industries such as the hydrogen fueled PEM fuel cell industry. The work under this program advanced the state of the art of direct methanol fuel cells. The system developed by MTI micro fuel cells aided by this program differs significantly from conventional DMFC designs and offers compelling advantages in the areas of performance, life, size, and simplicity. The program has progressed as planned resulting in the completion of the scope of work and available funding in December 2008. All 18 of the final P3 prototypes builds have been tested and the results showed significant improvements over P2 prototypes in build yield, initial performance, and durability. The systems have

  3. Fabrication of metallic glass structures

    DOE Patents [OSTI]

    Cline, C.F.

    1983-10-20

    Amorphous metal powders or ribbons are fabricated into solid shapes of appreciable thickness by the application of compaction energy. The temperature regime wherein the amorphous metal deforms by viscous flow is measured. The metal powders or ribbons are compacted within the temperature regime.

  4. Characteristics and fabrication of a 499 MHz superconducting deflecting cavity for the Jefferson Lab 12 geV Upgrade

    SciTech Connect (OSTI)

    HyeKyoung Park, S.U. De Silva, J.R. Delayen

    2012-07-01

    A 499 MHz parallel bar superconducting deflecting cavity has been designed and optimized for a possible implementation at the Jefferson Lab. Previously the mechanical analysis, mainly stress, was performed. Since then pressure sensitivity was studied further and the cavity parts were fabricated. The prototype cavity is not completed due to the renovation at Jefferson Lab which resulted in the temporary shutdown of the electron beam welding facility. This paper will present the analysis results and facts encountered during fabrication. The unique geometry of the cavity and its required mechanical strength present interesting manufacturing challenges.

  5. TOWARD LOW-COST FABRICATION OF MICROCHANNEL PROCESS TECHNOLOGIES - COST MODELING FOR MANUFACTURING DEVELOPMENT

    SciTech Connect (OSTI)

    Leith, Steven D.; King, Dale A.; Paul, Brian

    2010-11-07

    Chemical and energy conversion systems based on microchannel process technology (MPT) demonstrate high performance in applications in which rates are controlled by diffusive heat and mass transfer flux. The performance of MPT-based heat exchangers, absorbers/desorbers and chemical reactors all benefit from process intensification and have been used in a variety of mobile energy conversion systems including fuel reformers/converters, heat pumps and waste heat scavenging technologies. The service environments typical of MPTs often require the devices to be fabricated from metals such as aluminum, titanium, stainless steel or high temperature super alloys. Flow channels and associated critical dimensions in these devices can be as small as 50 um, but generally range from 100 to 1000 um in width and height with characteristic flow channel lengths normally in the mm to cm range. High surface area architectures (e.g. wicks or textured surfaces) are often included in the flow channels as well for enhanced mass transfer and/or catalytic functionality. Fabrication of MPT devices has historically been performed using a stacked-shim approach in which individual metal sheets are first patterned with micro- and meso-scale flow channels and subsequently bonded in a stack to create an array of miniaturized, parallel flow paths. Typical proof-of-concept fabrication efforts have utilized photo chemical machining (PCM) for shim patterning and diffusion bonding or diffusion brazing for joining of shim stacks. While flexible and capable of supporting technology demonstration, however, these techniques can be expensive at prototyping volumes. The high fabrication cost associated with these prototyping processes has contributed to a perception that MPT technology is expensive and will be relegated to a small application space. Recent work at the Microproducts Breakthrough Institute (MBI) has focused on exploring the cost structure of high volume manufacturing of MPT devices in effort to

  6. Mu2e transport solenoid prototype tests results

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Lopes, Mauricio L.; G. Ambrosio; DiMarco, J.; Evbota, D.; Feher, S.; Friedsam, H.; Galt, A.; Hays, S.; Hocker, J.; Kim, M. J.; et al

    2016-02-08

    The Fermilab Mu2e experiment has been developed to search for evidence of charged lepton flavor violation through the direct conversion of muons into electrons. The transport solenoid is an s-shaped magnet which guides the muons from the source to the stopping target. It consists of fifty-two superconducting coils arranged in twenty-seven coil modules. A full-size prototype coil module, with all the features of a typical module of the full assembly, was successfully manufactured by a collaboration between INFN-Genoa and Fermilab. The prototype contains two coils that can be powered independently. In order to validate the design, the magnet went throughmore » an extensive test campaign. Warm tests included magnetic measurements with a vibrating stretched wire, electrical and dimensional checks. As a result, the cold performance was evaluated by a series of power tests as well as temperature dependence and minimum quench energy studies.« less

  7. The SiC Direct Target Prototype for SPES

    SciTech Connect (OSTI)

    Rizzi, V.; Andrighetto, A.; Barbui, M.; Carturan, S.; Cinausero, M.; Giacchini, M.; Gramegna, F.; Lollo, M.; Maggioni, G.; Prete, G.; Tonezzer, M.; Antonucci, C.; Cevolani, S.; Petrovich, C.; Biasetto, L.; Colombo, P.; Manzolaro, M.; Meneghetti, M.; Celona, L.; Chines, F.

    2007-10-26

    A R and D study for the realization of a Direct Target is in progress within the SPES project for RIBs production at the Laboratori Nazionali of Legnaro. A proton beam (40 MeV energy, 0.2 mA current) is supposed to impinge directly on a UCx multiple thin disks target, the power released by the proton beam is dissipated mainly through irradiation. A SiC target prototype with a 1:5 scale has been developed and tested. Thermal, mechanical and release calculations have been performed to fully characterize the prototype. An online test has been performed at the HRIBF facility of the Oak Ridge National Laboratory (ORNL), showing that our SiC target can sustain a proton beam current considerably higher than the maximum beam current used with the standard HRIBF target configuration.

  8. Description of the prototype diagnostic residual gas analyzer for ITER

    SciTech Connect (OSTI)

    Younkin, T. R.; Biewer, T. M.; Klepper, C. C.; Marcus, C.

    2014-11-15

    The diagnostic residual gas analyzer (DRGA) system to be used during ITER tokamak operation is being designed at Oak Ridge National Laboratory to measure fuel ratios (deuterium and tritium), fusion ash (helium), and impurities in the plasma. The eventual purpose of this instrument is for machine protection, basic control, and physics on ITER. Prototyping is ongoing to optimize the hardware setup and measurement capabilities. The DRGA prototype is comprised of a vacuum system and measurement technologies that will overlap to meet ITER measurement requirements. Three technologies included in this diagnostic are a quadrupole mass spectrometer, an ion trap mass spectrometer, and an optical penning gauge that are designed to document relative and absolute gas concentrations.

  9. CX-013717: Categorical Exclusion Determination

    Broader source: Energy.gov [DOE]

    Design, Fabricate and Characterize High Temp and Pressure Microchannel HX for Carbon Dioxide Power Cycles CX(s) Applied: B3.6Date: 04/30/2015 Location(s): CaliforniaOffices(s): National Energy Technology Laboratory

  10. International Transportation Energy Demand Determinants (ITEDD): Prototype Results for China

    U.S. Energy Information Administration (EIA) Indexed Site

    Jim Turnure, Director Office of Energy Consumption & Efficiency Analysis, EIA EIA Conference: Asian Energy Demand July 14, 2014 | Washington, DC International Transportation Energy Demand Determinants (ITEDD): Prototype Results for China Dawn of new global oil market paradigm? 2 Jim Turnure, EIA Conference July 14, 2014 * Conventional wisdom has centered around $100-120/barrel oil and 110-115 million b/d global liquid fuel demand in the long term (2030-2040) * Demand in non-OECD may push

  11. A first-generation prototype dynamic residential window

    SciTech Connect (OSTI)

    Kohler, Christian; Goudey, Howdy; Arasteh, Dariush

    2004-10-26

    We present the concept for a ''smart'' highly efficient dynamic window that maximizes solar heat gain during the heating season and minimizes solar heat gain during the cooling season in residential buildings. We describe a prototype dynamic window that relies on an internal shade, which deploys automatically in response to solar radiation and temperature. This prototype was built at Lawrence Berkeley National Laboratory from commercially available ''off-the-shelf'' components. It is a stand-alone, standard-size product, so it can be easily installed in place of standard window products. Our design shows promise for near-term commercialization. Improving thermal performance of this prototype by incorporating commercially available highly efficient glazing technologies could result in the first window that could be suitable for use in zero-energy homes. The unit's predictable deployment of shading could help capture energy savings that are not possible with manual shading. Installation of dynamically shaded windows in the field will allow researchers to better quantify the energy effects of shades, which could lead to increased efficiency in the sizing of heating, ventilation, and air conditioning equipment for residences.

  12. A new small Stirling engine prototype for auxiliary employments aboard

    SciTech Connect (OSTI)

    Bartolini, C.M.; Caresana, F.

    1995-12-31

    The development of a small size Stirling engine as low power system for auxiliary employments aboard sailing boats or caravan still appears interesting. In previous papers the author presented the design, the prototype construction and the experimental tests of a monocylinder P-type configuration with the regenerator and part of the heat exchangers set on the displacer; the heat was irradiated by the head and it was removed by the water circulating through the rod of the displacer and around the cylinder. Considerable reductions in dead volume and global dimensions were obtained. At the same time, however, the weight of the heat exchanger regenerator displacer, mainly due to the cooler, kept the speed of revolution from increasing, with consequent limitation of specific power value; furthermore thermal insulation between hot and cold ends and displacer rod seals proved to be critical features as far as reliability is concerned. A new prototype has been developed adopting {gamma}-type configuration with stationary heat exchangers and with the displacer connecting rod linked to the crankshaft by means of an epicyclic train able to make its movement linear thus eliminating rod seal side loadings. The paper deals with the criteria followed with the design and the prototype construction; the adopted technical solutions are shown and discussed.

  13. Revised MITG design, fabrication procedure, and performance predictions

    SciTech Connect (OSTI)

    Schock, A.

    1983-01-01

    The design, analysis, and key features of the Modular Isotopic Thermoelectric Generator (MITG) were described in a 1981 IECEC paper; and the design, fabrication, testing, and post-test analysis of test assemblies simulating prototypical MITG modules were described in preceding papers in these proceedings. These analyses succeeded in identifying and explaining the principal causes of thermal-stress problems encountered in the tests, and in confirming the effectiveness of design changes for alleviating them. The present paper presents additional design improvements for solving these and other problems, and describes new thermoelectric material properties generated by independent laboratories over the past two years. Based on these changes and on a revised fabrication procedure, it presents a reoptimization of the MITG design and computes the power-to-weight ratio for the revised design. That ratio is appreciably lower than the 1981 prediction, primarily because of changes in material properties; but it is still much higher than the specific power of current-generation RTGs.

  14. Laser target fabrication, structure and method for its fabrication

    DOE Patents [OSTI]

    Farnum, Eugene H.; Fries, R. Jay

    1985-01-01

    The disclosure is directed to a laser target structure and its method of fabrication. The target structure comprises a target plate containing an orifice across which a pair of crosshairs are affixed. A microsphere is affixed to the crosshairs and enclosed by at least one hollow shell comprising two hemispheres attached together and to the crosshairs so that the microsphere is juxtapositioned at the center of the shell.

  15. Preliminary results from direct-drive cryogenic target implosion experiments on SGIII prototype laser facility

    SciTech Connect (OSTI)

    Yu-dong, Pu; Tian-Xuan, Huang; Ping, Li; Hai-le, Lei; Jun, Li; Shao-En, Jiang; Huang, Li; Zhi-Wen, Yang; Jian, Teng; Bo, Wu; Kai, Wang; Wei, Lin; Ming, Su; Xia-Yu, Zhan; Li, Chen; Xiao-Shi, Peng; Tang-Qi,; Zi-Feng, Song; Jia-Bin, Chen; Ming, Chen; and others

    2014-01-15

    Since ignition target design with layered deuterium and triterium ice had been proposed several decades ago, much effort was devoted to fabricate and implode cryogenic targets. Until recently, direct-drive cryogenic target implosion experiment was carried out on SGIII prototype laser facility. The target consisted of a plastic capsule supported by fill tube. Cryogenic helium gas was used to cool the capsule to a few degrees below the deuterium triple point. The resulting deuterium ice layer was characterized by optical shadowgraph and smoothed by applied temperature gradient. Eight laser beams with total energy of 7 kJ were used to directly drive the implosion. On the path of laser light to the capsule, there were 500 nm sealing film and helium gas of mm length. X-ray pinhole images were analyzed to confirm that the sealing film, and helium gas had little effect on aiming accuracy but caused some loss of laser energy especially when condensation on the sealing film was observed.

  16. Fabrication of boron sputter targets

    DOE Patents [OSTI]

    Makowiecki, Daniel M.; McKernan, Mark A.

    1995-01-01

    A process for fabricating high density boron sputtering targets with sufficient mechanical strength to function reliably at typical magnetron sputtering power densities and at normal process parameters. The process involves the fabrication of a high density boron monolithe by hot isostatically compacting high purity (99.9%) boron powder, machining the boron monolithe into the final dimensions, and brazing the finished boron piece to a matching boron carbide (B.sub.4 C) piece, by placing aluminum foil there between and applying pressure and heat in a vacuum. An alternative is the application of aluminum metallization to the back of the boron monolithe by vacuum deposition. Also, a titanium based vacuum braze alloy can be used in place of the aluminum foil.

  17. Fabrication of boron sputter targets

    DOE Patents [OSTI]

    Makowiecki, D.M.; McKernan, M.A.

    1995-02-28

    A process is disclosed for fabricating high density boron sputtering targets with sufficient mechanical strength to function reliably at typical magnetron sputtering power densities and at normal process parameters. The process involves the fabrication of a high density boron monolithe by hot isostatically compacting high purity (99.9%) boron powder, machining the boron monolithe into the final dimensions, and brazing the finished boron piece to a matching boron carbide (B{sub 4}C) piece, by placing aluminum foil there between and applying pressure and heat in a vacuum. An alternative is the application of aluminum metallization to the back of the boron monolithe by vacuum deposition. Also, a titanium based vacuum braze alloy can be used in place of the aluminum foil. 7 figs.

  18. Validation of thermal models for a prototypical MEMS thermal actuator.

    SciTech Connect (OSTI)

    Gallis, Michail A.; Torczynski, John Robert; Piekos, Edward Stanley; Serrano, Justin Raymond; Gorby, Allen D.; Phinney, Leslie Mary

    2008-09-01

    This report documents technical work performed to complete the ASC Level 2 Milestone 2841: validation of thermal models for a prototypical MEMS thermal actuator. This effort requires completion of the following task: the comparison between calculated and measured temperature profiles of a heated stationary microbeam in air. Such heated microbeams are prototypical structures in virtually all electrically driven microscale thermal actuators. This task is divided into four major subtasks. (1) Perform validation experiments on prototypical heated stationary microbeams in which material properties such as thermal conductivity and electrical resistivity are measured if not known and temperature profiles along the beams are measured as a function of electrical power and gas pressure. (2) Develop a noncontinuum gas-phase heat-transfer model for typical MEMS situations including effects such as temperature discontinuities at gas-solid interfaces across which heat is flowing, and incorporate this model into the ASC FEM heat-conduction code Calore to enable it to simulate these effects with good accuracy. (3) Develop a noncontinuum solid-phase heat transfer model for typical MEMS situations including an effective thermal conductivity that depends on device geometry and grain size, and incorporate this model into the FEM heat-conduction code Calore to enable it to simulate these effects with good accuracy. (4) Perform combined gas-solid heat-transfer simulations using Calore with these models for the experimentally investigated devices, and compare simulation and experimental temperature profiles to assess model accuracy. These subtasks have been completed successfully, thereby completing the milestone task. Model and experimental temperature profiles are found to be in reasonable agreement for all cases examined. Modest systematic differences appear to be related to uncertainties in the geometric dimensions of the test structures and in the thermal conductivity of the

  19. Development and Analysis of Desiccant Enhanced Evaporative Air Conditioner Prototype

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Development and Analysis of Desiccant Enhanced Evaporative Air Conditioner Prototype Eric Kozubal, Jason Woods, and Ron Judkoff Technical Report NREL/TP-5500-54755 April 2012 NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency & Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. National Renewable Energy Laboratory 15013 Denver West Parkway Golden, Colorado 80401 303-275-3000 * www.nrel.gov Contract No. DE-AC36-08GO28308

  20. A prototype functional language implementation for hierarchical- memory architectures

    SciTech Connect (OSTI)

    Wolski, R.; Feo, J.; Cann, D.

    1992-01-14

    Programming languages are the most important tool at a programmers' disposal. All other tools correct, visualize, or evaluate the product crafted by this tool. The advent of multiprocessor computer systems has greatly complicated the programmer's task an increased his need for high-level languages capable of automatically taming these architectures. In this paper, we describe a prototype implementation of Sisal for multiprocessor, hierarchical-memory systems. The implementation includes explicit compiler and runtime control that effectively exploits the different levels of memory and manages interprocess communications (IPC). We give preliminary performance results for this system on the BBN TC2000.

  1. The chip-scale atomic clock : prototype evaluation.

    SciTech Connect (OSTI)

    Mescher, Mark; Varghese, Mathew; Lutwak, Robert; Serkland, Darwin Keith; Tepolt, Gary; Geib, Kent Martin; Leblanc, John; Peake, Gregory Merwin; Rashid, Ahmed

    2007-12-01

    The authors have developed a chip-scale atomic clock (CSAC) for applications requiring atomic timing accuracy in portable battery-powered applications. At PTTI/FCS 2005, they reported on the demonstration of a prototype CSAC, with an overall size of 10 cm{sup 3}, power consumption > 150 mW, and short-term stability sy(t) < 1 x 10-9t-1/2. Since that report, they have completed the development of the CSAC, including provision for autonomous lock acquisition and a calibrated output at 10.0 MHz, in addition to modifications to the physics package and system architecture to improve performance and manufacturability.

  2. Structure and yarn sensor for fabric

    DOE Patents [OSTI]

    Mee, D.K.; Allgood, G.O.; Mooney, L.R.; Duncan, M.G.; Turner, J.C.; Treece, D.A.

    1998-10-20

    A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric. 13 figs.

  3. Concentrating Solar Power Central Receiver Panel Component Fabrication and Testing FINAL REPORT

    SciTech Connect (OSTI)

    McDowell, Michael W; Miner, Kris

    2013-03-30

    The objective of this project is to complete a design of an advanced concentrated solar panel and demonstrate the manufacturability of key components. Then confirm the operation of the key components under prototypic solar flux conditions. This work is an important step in reducing the levelized cost of energy (LCOE) from a central receiver solar power plant. The key technical risk to building larger power towers is building the larger receiver systems. Therefore, this proposed technology project includes the design of an advanced molten salt prototypic sub-scale receiver panel that can be utilized into a large receiver system. Then complete the fabrication and testing of key components of the receive design that will be used to validate the design. This project shall have a significant impact on solar thermal power plant design. Receiver panels of suitable size for utility scale plants are a key element to a solar power tower plant. Many subtle and complex manufacturing processes are involved in producing a reliable, robust receiver panel. Given the substantial size difference between receiver panels manufactured in the past and those needed for large plant designs, the manufacture and demonstration on prototype receiver panel components with representative features of a full-sized panel will be important to improving the build process for commercial success. Given the thermal flux limitations of the test facility, the panel components cannot be rendered full size. Significance changes occurred in the projects technical strategies from project initiation to the accomplishments described herein. The initial strategy was to define cost improvements for the receiver, design and build a scale prototype receiver and test, on sun, with a molten salt heat transport system. DOE had committed to constructing a molten salt heat transport loop to support receiver testing at the top of the NSTTF tower. Because of funding constraints this did not happen. A subsequent plan to

  4. Horn-coupled, commercially-fabricated aluminum lumped-element kinetic inductance detectors for millimeter wavelengths

    SciTech Connect (OSTI)

    McCarrick, H. Flanigan, D.; Jones, G.; Johnson, B. R.; Araujo, D.; Limon, M.; Luu, V.; Miller, A.; Ade, P.; Doyle, S.; Tucker, C.; Bradford, K.; Che, G.; Cantor, R.; Day, P.; Leduc, H.; Mauskopf, P.; Mroczkowski, T.; Zmuidzinas, J.

    2014-12-15

    We discuss the design, fabrication, and testing of prototype horn-coupled, lumped-element kinetic inductance detectors (LEKIDs) designed for cosmic microwave background studies. The LEKIDs are made from a thin aluminum film deposited on a silicon wafer and patterned using standard photolithographic techniques at STAR Cryoelectronics, a commercial device foundry. We fabricated 20-element arrays, optimized for a spectral band centered on 150 GHz, to test the sensitivity and yield of the devices as well as the multiplexing scheme. We characterized the detectors in two configurations. First, the detectors were tested in a dark environment with the horn apertures covered, and second, the horn apertures were pointed towards a beam-filling cryogenic blackbody load. These tests show that the multiplexing scheme is robust and scalable, the yield across multiple LEKID arrays is 91%, and the measured noise-equivalent temperatures for a 4 K optical load are in the range 266 ?K?(s)

  5. Damascene fabrication of nonplanar microcoils

    DOE Patents [OSTI]

    Adams, David P.; Vasile, Michael J.

    2003-06-17

    A process for fabricating coils using a Damascene process uses a curved substrate having a surface extending along and about an axis made of a first material. A groove is formed in the curved surface along and around said axis, and the groove is filled with a second material that is different from the first material to form a coil of second material in said first material. Excess second material is then removed from the surface of the first material, leaving the coil of second material in the groove.

  6. Intial performance from the NOvA surface prototype detector

    SciTech Connect (OSTI)

    Muether, M.; ,

    2011-09-01

    NOvA, the NuMI Off-Axis {nu}{sub e} Appearance experiment, will study {nu}{sub {mu}} {yields} {nu}{sub e} oscillations characterized by the mixing angle {Theta}{sub 13}. Provided {Theta}{sub 13} is large enough, NOvA may ultimately determine the ordering of the neutrino masses and measure CP violation in neutrino oscillations. A complementary pair of detectors will be constructed {approx}14 mrad off beam axis to optimize the energy profile of the neutrinos. This system consists of a surface based 14 kTon liquid scintillator tracking volume located 810 km from the main injector source (NuMI) in Ash River, Minnesota and a smaller underground 222 Ton near detector at the Fermilab. The first neutrino signals at the Ash River Site are expected prior to the 2012 accelerator shutdown. In the meantime, a near detector surface prototype has been completed and neutrinos from two Fermilab sources have been observed using the same highly segmented PVC and liquid scintillator detector system that will be deployed in the full scale experiment. Design and initial performance characteristics of this prototype system are being fed back into the design for the full NOvA program.

  7. Prototype design of an advanced ceramic receiver. Final report

    SciTech Connect (OSTI)

    Not Available

    1984-04-01

    The purpose of the activities described in this report is to investigate an advanced gas receiver design concept. The advanced gas reactor design concept utilizes a translucent ceramic tube packed with a solar absorbing, porous material. A gas is pumped through the tube and is heated to a high temperature by direct solar energy incident on the tube surface. The basic energy exchange mechanisms are the transfer of the incoming solar flux through the translucent tube, the absorption of the solar energy by the packing material, and the convective transfer of the absorbed solar energy from the packing material to the gas. The approach taken for this activity was to develop a conceptual design of a commercial size receiver, investigate critical design elements of the commercial receiver, develop a preliminary design of a prototype, and identify the appropriate facility for testing the prototype. In order to develop the conceptual design of the commercial size receiver a thermo/hydraulic numerical model of the tube was devised. This model yields predictions of the thermal performance of the tube along with estimates of the tube pressure drops. A detailed description of the model is given in section IIIA of this report. Using the model it was possible to establish an optimum tube diameter and length for a commercial size receiver. With the tube dimensions known it was then possible to perform design studies to determine tube stresses and attachment schemes.

  8. Status and operation of the Linac4 ion source prototypes

    SciTech Connect (OSTI)

    Lettry, J. Aguglia, D.; Andersson, P.; Bertolo, S.; Butterworth, A.; Coutron, Y.; Dallocchio, A.; Chaudet, E.; Gil-Flores, J.; Guida, R.; Hansen, J.; Koszar, I.; Mahner, E.; Mastrostefano, C.; Mathot, S.; Mattei, S.; Midttun, Ø.; Moyret, P.; Nisbet, D.; O’Neil, M.; and others

    2014-02-15

    CERN's Linac4 45 kV H{sup −} ion sources prototypes are installed at a dedicated ion source test stand and in the Linac4 tunnel. The operation of the pulsed hydrogen injection, RF sustained plasma, and pulsed high voltages are described. The first experimental results of two prototypes relying on 2 MHz RF-plasma heating are presented. The plasma is ignited via capacitive coupling, and sustained by inductive coupling. The light emitted from the plasma is collected by viewports pointing to the plasma chamber wall in the middle of the RF solenoid and to the plasma chamber axis. Preliminary measurements of optical emission spectroscopy and photometry of the plasma have been performed. The design of a cesiated ion source is presented. The volume source has produced a 45 keV H{sup −} beam of 16–22 mA which has successfully been used for the commissioning of the Low Energy Beam Transport (LEBT), Radio Frequency Quadrupole (RFQ) accelerator, and chopper of Linac4.

  9. RAMGEN ROTOR CARTRIDGE FOR THE PRE-PROTOTYPE RAMGEN ENGINE

    SciTech Connect (OSTI)

    Aaron Koopman

    2003-09-01

    The research and development of a unique combustion engine is presented. The engine converts the thrust from ramjet modules located on the rim of a disk into shaft torque, which in turn can be used for electrical power generation or mechanical drive applications. A test program was undertaken that included evaluation of the pre-prototype engine and incorporation of improvements to the thrust modules and supporting systems. Fuel mixing studies with vortex generators and bluff body flame holders demonstrated the importance of increasing the shear-layer area and spreading angle to augment flame volume. Evaluation of flame-holding configurations (with variable fuel injection methods) concluded that the heat release zone, and therefore combustion efficiency, could be manipulated by judicious selection of bluff body geometry, and is less influenced by fuel injection distribution. Finally, successful operation of novel fuel and cooling air delivery systems have resolved issues of gas (fuel and air) delivery to the individual rotor segments. The lessons learned from the pre-prototype engine are currently being applied to the development of a 2.8MW engine.

  10. Integrated Recycling Test Fuel Fabrication

    SciTech Connect (OSTI)

    R.S. Fielding; K.H. Kim; B. Grover; J. Smith; J. King; K. Wendt; D. Chapman; L. Zirker

    2013-03-01

    The Integrated Recycling Test is a collaborative irradiation test that will electrochemically recycle used light water reactor fuel into metallic fuel feedstock. The feedstock will be fabricated into a metallic fast reactor type fuel that will be irradiation tested in a drop in capsule test in the Advanced Test Reactor on the Idaho National Laboratory site. This paper will summarize the fuel fabrication activities and design efforts. Casting development will include developing a casting process and system. The closure welding system will be based on the gas tungsten arc burst welding process. The settler/bonder system has been designed to be a simple system which provides heating and controllable impact energy to ensure wetting between the fuel and cladding. The final major pieces of equipment to be designed are the weld and sodium bond inspection system. Both x-radiography and ultrasonic inspection techniques have been examine experimentally and found to be feasible, however the final remote system has not been designed. Conceptual designs for radiography and an ultrasonic system have been made.

  11. Polymer micromold and fabrication process

    DOE Patents [OSTI]

    Lee, A.P.; Northrup, M.A.; Ahre, P.E.; Dupuy, P.C.

    1997-08-19

    A mold assembly is disclosed with micro-sized features in which the hollow portion thereof is fabricated from a sacrificial mandrel which is surface treated and then coated to form an outer shell. The sacrificial mandrel is then selectively etched away leaving the outer shell as the final product. The sacrificial mandrel is fabricated by a precision lathe, for example, so that when removed by etching the inner or hollow area has diameters as small as 10`s of micros ({micro}m). Varying the inside diameter contours of the mold can be accomplished with specified ramping slopes formed on the outer surface of the sacrificial mandrel, with the inside or hollow section being, for example, 275 {micro}m in length up to 150 {micro}m in diameter within a 6 mm outside diameter (o.d.) mold assembly. The mold assembly itself can serve as a micronozzle or microneedle, and plastic parts, such as microballoons for angioplasty, polymer microparts, and microactuators, etc., may be formed within the mold assembly. 6 figs.

  12. Polymer micromold and fabrication process

    DOE Patents [OSTI]

    Lee, Abraham P. (1428 Whitecliff Way, Walnut Creek, CA 94596); Northrup, M. Allen (923 Creston Rd., Berkeley, CA 94708); Ahre, Paul E. (1299 Gonzaga Ct., Livermore, CA 94550); Dupuy, Peter C. (1736 Waldo Ct., Modesto, CA 95358)

    1997-01-01

    A mold assembly with micro-sized features in which the hollow portion thereof is fabricated from a sacrificial mandrel which is surface treated and then coated to form an outer shell. The sacrificial mandrel is then selectively etched away leaving the outer shell as the final product. The sacrificial mandrel is fabricated by a precision lathe, for example, so that when removed by etching the inner or hollow area has diameters as small as 10's of micros (.mu.m). Varying the inside diameter contours of the mold can be accomplished with specified ramping slopes formed on the outer surface of the sacrificial mandrel, with the inside or hollow section being, for example, 275 .mu.m in length up to 150 .mu.m in diameter within a 6 mm outside diameter (o.d.) mold assembly. The mold assembly itself can serve as a micronozzle or microneedle, and plastic parts, such as microballoons for angioplasty, polymer microparts, and microactuators, etc., may be formed within the mold assembly.

  13. Evaluation of Computer-Based Procedure System Prototype

    SciTech Connect (OSTI)

    Johanna Oxstrand; Katya Le Blanc; Seth Hays

    2012-09-01

    relevant for the task and situation at hand, which has potential consequences of taking up valuable time when operators must be responding to the situation, and potentially leading operators down an incorrect response path. Other challenges related to PBPs are the management of multiple procedures, place-keeping, finding the correct procedure for the task at hand, and relying on other sources of additional information to ensure a functional and accurate understanding of the current plant status (Converse, 1995; Fink, Killian, Hanes, & Naser, 2009; Le Blanc & Oxstrand, 2012). The main focus of this report is to describe the research activities conducted to address the remaining two objectives; Develop a prototype CBP system based on requirements identified and Evaluate the CBP prototype. The emphasis will be on the evaluation of an initial CBP prototype in at a Nuclear Power Plant.

  14. Prototype Radiation Detector Positioning System For The Automated Nondestructive Assay Of Uf6 Cylinders

    SciTech Connect (OSTI)

    Hatchell, Brian K.; Valdez, Patrick LJ; Orton, Christopher R.; Mace, Emily K.

    2011-08-07

    International Atomic Energy Agency (IAEA) inspectors currently perform periodic inspections at uranium enrichment plants to verify UF6 cylinder enrichment declarations. Measurements are typically performed with handheld high-resolution sensors on a sampling of cylinders taken to be representative of the facility’s entire cylinder inventory. These measurements are time-consuming, expensive, and assay only a small fraction of the total cylinder volume. An automated nondestructive assay system capable of providing enrichment measurements over the full volume of the cylinder could improve upon current verification practices in terms of efficiency and assay accuracy. This paper describes an approach denoted the Integrated Cylinder Verification Station (ICVS) that supports 100% cylinder verification, provides volume-averaged cylinder enrichment assay, and reduces inspector manpower needs. To allow field measurements to be collected to validate data collection algorithms, a prototype radiation detector positioning system was constructed. The system was designed to accurately position an array of radiation detectors along the length of a cylinder to measure UF6 enrichment. A number of alternative radiation shields for the detectors were included with the system. A collimated gamma-ray spectrometer module that allows translation of the detectors in the surrounding shielding to adjust the field of view, and a collimating plug in the end to further reduce the low-energy field of view, were also developed. Proof-of-principle measurements of neutron and high-energy gamma-ray signatures, using moderated neutron detectors and large-volume spectrometers in a fixed-geometry, portal-like configuration, supported an early assessment of the viability of the concept. The system has been used successfully on two testing campaigns at an AREVA fuel fabrication plant to scan over 30 product cylinders. This paper will describe the overall design of the detector positioning system and

  15. Hydrogen, CNG, and HCNG Dispenser System – Prototype Report

    SciTech Connect (OSTI)

    James Francfort

    2005-02-01

    The U.S. Department of Energy’s Advanced Vehicle Testing Activity is currently testing a prototype gaseous fuel dispenser developed by the Electric Transportation Engineering Corporation (ETEC). The dispenser (Figure 1) delivers three types of fuels: 100% hydrogen, 100% compressed natural gas (CNG), and blends of hydrogen and CNG (HCNG) using two independent single nozzles (Figure 2). The nozzle for the 100% hydrogen dispensing is rated at 5,000 psig and used solely for 100% hydrogen fuel. The second nozzle is rated at 3,600 psig and is used for both CNG and HCNG fuels. This nozzle connects to both a CNG supply line and a hydrogen supply line and blends the hydrogen and CNG to supply HCNG levels of 15, 20, 30, and 50% (by volume).

  16. Test report : Princeton power systems prototype energy storage system.

    SciTech Connect (OSTI)

    Rose, David Martin; Schenkman, Benjamin L.; Borneo, Daniel R.

    2013-08-01

    The Department of Energy Office of Electricity (DOE/OE), Sandia National Laboratory (SNL) and the Base Camp Integration Lab (BCIL) partnered together to incorporate an energy storage system into a microgrid configured Forward Operating Base to reduce the fossil fuel consumption and to ultimately save lives. Energy storage vendors will be sending their systems to SNL Energy Storage Test Pad (ESTP) for functional testing and then to the BCIL for performance evaluation. The technologies that will be tested are electro-chemical energy storage systems comprised of lead acid, lithium-ion or zinc-bromide. Princeton Power Systems has developed an energy storage system that utilizes lithium ion phosphate batteries to save fuel on a military microgrid. This report contains the testing results and some limited analysis of performance of the Princeton Power Systems Prototype Energy Storage System.

  17. Electronics Design and Fabrication | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Electronics Design and Fabrication Electronics Design and Fabrication The HEP Electronics Support Group provides electronics engineering, design, fabrication, and support services for a wide variety of research projects at the laboratory. Historically, the group has been part of the High Energy Physics (HEP) division, providing electronics support for HEP experiments around the world. Several years ago, we expanded our operations to provide electronics design and support services for the entire

  18. Update On Monolithic Fuel Fabrication Development

    SciTech Connect (OSTI)

    C. R Clark; J. M. Wight; G. C. Knighton; G. A. Moore; J. F. Jue

    2005-11-01

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Advancements have been made in the production of U-Mo foil including full sized foils. Progress has also been made in the friction stir welding and transient liquid phase bonding fabrication processes resulting in better bonding, more stable processes and the ability to fabricate larger fuel plates.

  19. Sandia National Laboratories: Fabrication, Testing and Validation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Capabilities Microsystems Science & Technology Center Rad-Hard and Trusted Systems Fabrication, Testing and Validation Capabilities RF & Photonics Quantum Systems Sensors MicroElectroMechanical Systems (MEMS) Power Electronics IPIMI Facebook Twitter YouTube Flickr RSS Microsystems Science & Technology Center Fabrication, Testing and Validation Capabilities Fabrication, Testing and Validation Capabilities The MESAFab complex develops and maintains core semiconductor processing

  20. Eaton Throat-Valve Element prototype concept. Phase 1

    SciTech Connect (OSTI)

    Stacey, M.R.; Arendts, J.G.; Berry, R.A.; Korth, G.E.; Schwieder, P.R.; Sekot, J.P.; Snow, S.D.

    1993-12-01

    As part of an ongoing effort to improve techniques for simulating nuclear blasts, the US Army Research Laboratory has been studying the merits of computer-controlled valves. The valve studies have been aimed at providing the Department of Defense with the capacity to conduct nuclear blast and thermal survivability testing on full-scale tactical vehicles. This report documents the development and findings of a computer model that simulates the behavior of the Eaton-Throat Valve Element (ETVE) prototype, and describes a proposed modification concept for the ETVE. The computer model reveals three main findings: (1) the ETVE chatters during the open cycle, (2) the chatter is caused by the high gas forces on the sliding sleeve as the driver gas passes through its portholes, and (3) the chatter is aggravated because there is insufficient damping in the system. The INEL recommends opening the ETVE by sliding the sleeve toward the downstream end of the valve instead of toward the upstream end, as the ETVE is presently configured, and to provide additional damping to the system. However, neither of these configuration changes can be achieved easily, and a redesign and analysis f the ETVE must be completed prior to performing any work on the current ETVE prototype. The ETVE simulation model proved to be an extremely valuable tool in analyzing the qualitative nature of the valve`s operation. Further development of the model is recommended for quantitative analysis and design of the ETVE. This report explains the model and stress analysis findings, and proposes a redesign concept.

  1. Structural Divergence in Vertebrate Phylogeny of a Duplicated Prototype Galectin

    SciTech Connect (OSTI)

    Bhat, R.; Chakraborty, M.; Mian, I. S.; Newman, S. A.

    2014-09-25

    Prototype galectins, endogenously expressed animal lectins with a single carbohydrate recognition domain, are well-known regulators of tissue properties such as growth and adhesion. The earliest discovered and best studied of the prototype galectins is Galectin-1 (Gal-1). In the Gallus gallus (chicken) genome, Gal-1 is represented by two homologs: Gal-1A and Gal-1B, with distinct biochemical properties, tissue expression, and developmental functions. We investigated the origin of the Gal-1A/Gal-1B divergence to gain insight into when their developmental functions originated and how they could have contributed to vertebrate phenotypic evolution. Sequence alignment and phylogenetic tree construction showed that the Gal-1A/Gal-1B divergence can be traced back to the origin of the sauropsid lineage (consisting of extinct and extant reptiles and birds) although lineage-specific duplications also occurred in the amphibian and actinopterygian genomes. Gene synteny analysis showed that sauropsid gal-1b (the gene for Gal-1B) and its frog and actinopterygian gal-1 homologs share a similar chromosomal location, whereas sauropsid gal-1a has translocated to a new position. Surprisingly, we found that chicken Gal-1A, encoded by the translocated gal-1a, was more similar in its tertiary folding pattern than Gal-1B, encoded by the untranslocated gal-1b, to experimentally determined and predicted folds of nonsauropsid Gal-1s. This inference is consistent with our finding of a lower proportion of conserved residues in sauropsid Gal-1Bs, and evidence for positive selection of sauropsid gal-1b, but not gal-1a genes. We propose that the duplication and structural divergence of Gal-1B away from Gal-1A led to specialization in both expression and function in the sauropsid lineage.

  2. A prototype photovoltaic/thermal system integrated with transpired collector

    SciTech Connect (OSTI)

    Athienitis, Andreas K.; Bambara, James; O'Neill, Brendan; Faille, Jonathan

    2011-01-15

    Building-integrated photovoltaic/thermal (BIPV/T) systems may be utilized to produce useful heat while simultaneously generating electricity from the same building envelope surface. A well known highly efficient collector is the open-loop unglazed transpired collector (UTC) which consists of dark porous cladding through which outdoor air is drawn and heated by absorbed solar radiation. Commercially available photovoltaic systems typically produce electricity with efficiencies up to about 18%. Thus, it is beneficial to obtain much of the normally wasted heat from the systems, possibly by combining UTC with photovoltaics. Combination of BIPV/T and UTC systems for building facades is considered in this paper - specifically, the design of a prototype facade-integrated photovoltaic/thermal system with transpired collector (BIPV/T). A full scale prototype is constructed with 70% of UTC area covered with PV modules specially designed to enhance heat recovery and compared to a UTC of the same area under outdoor sunny conditions with low wind. The orientation of the corrugations in the UTC is horizontal and the black-framed modules are attached so as to facilitate flow into the UTC plenum. While the overall combined thermal efficiency of the UTC is higher than that of the BIPV/T system, the value of the generated energy - assuming that electricity is at least four times more valuable than heat - is between 7% and 17% higher. Also, the electricity is always useful while the heat is usually utilized only in the heating season. The BIPV/T concept is applied to a full scale office building demonstration project in Montreal, Canada. The ratio of photovoltaic area coverage of the UTC may be selected based on the fresh air heating needs of the building, the value of the electricity generated and the available building surfaces. (author)

  3. A prototype catalogue: DOE National Laboratory technologies for infrastructure modernization

    SciTech Connect (OSTI)

    Currie, J.W.; Wilfert, G.L.; March, F.

    1990-01-01

    The purpose of this report is to provide the Office of Technology Assessment (OTA) with information about selected technologies under development in the Department of Energy (DOE) through its National Laboratory System and its Program Office operations. The technologies selected are those that have the potential to improve the performance of the nation's public works infrastructure. The product is a relational database that we refer to as a prototype catalogue of technologies.'' The catalogue contains over 100 entries of DOE-supported technologies having potential application to infrastructure-related problems. The work involved conceptualizing an approach, developing a framework for organizing technology information, and collecting samples of readily available data to be put into a prototype catalogue. In developing the catalogue, our objectives were to demonstrate the concept and provide readily available information to OTA. As such, the catalogue represents a preliminary product. The existing database is not exhaustive and likely represents only a fraction of relevant technologies developed by DOE. In addition, the taxonomy we used to classify technologies is based on the judgment of project staff and has received minimal review by individuals who have been involved in the development and testing of the technologies. Finally, end users will likely identify framework changes and additions that will strengthen the catalogue approach. The framework for the catalogue includes four components: a description of the technology, along with potential uses and other pertinent information; identification of the source of the descriptive information; identification of a person or group knowledgeable about the technology; and a classification of the described technology in terms of its type, application, life-cycle use, function, and readiness.

  4. Structural Divergence in Vertebrate Phylogeny of a Duplicated Prototype Galectin

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Bhat, R.; Chakraborty, M.; Mian, I. S.; Newman, S. A.

    2014-09-25

    Prototype galectins, endogenously expressed animal lectins with a single carbohydrate recognition domain, are well-known regulators of tissue properties such as growth and adhesion. The earliest discovered and best studied of the prototype galectins is Galectin-1 (Gal-1). In the Gallus gallus (chicken) genome, Gal-1 is represented by two homologs: Gal-1A and Gal-1B, with distinct biochemical properties, tissue expression, and developmental functions. We investigated the origin of the Gal-1A/Gal-1B divergence to gain insight into when their developmental functions originated and how they could have contributed to vertebrate phenotypic evolution. Sequence alignment and phylogenetic tree construction showed that the Gal-1A/Gal-1B divergence can bemore » traced back to the origin of the sauropsid lineage (consisting of extinct and extant reptiles and birds) although lineage-specific duplications also occurred in the amphibian and actinopterygian genomes. Gene synteny analysis showed that sauropsid gal-1b (the gene for Gal-1B) and its frog and actinopterygian gal-1 homologs share a similar chromosomal location, whereas sauropsid gal-1a has translocated to a new position. Surprisingly, we found that chicken Gal-1A, encoded by the translocated gal-1a, was more similar in its tertiary folding pattern than Gal-1B, encoded by the untranslocated gal-1b, to experimentally determined and predicted folds of nonsauropsid Gal-1s. This inference is consistent with our finding of a lower proportion of conserved residues in sauropsid Gal-1Bs, and evidence for positive selection of sauropsid gal-1b, but not gal-1a genes. We propose that the duplication and structural divergence of Gal-1B away from Gal-1A led to specialization in both expression and function in the sauropsid lineage.« less

  5. CONTAINER MATERIALS, FABRICATION AND ROBUSTNESS

    SciTech Connect (OSTI)

    Dunn, K.; Louthan, M.; Rawls, G.; Sindelar, R.; Zapp, P.; Mcclard, J.

    2009-11-10

    The multi-barrier 3013 container used to package plutonium-bearing materials is robust and thereby highly resistant to identified degradation modes that might cause failure. The only viable degradation mechanisms identified by a panel of technical experts were pressurization within and corrosion of the containers. Evaluations of the container materials and the fabrication processes and resulting residual stresses suggest that the multi-layered containers will mitigate the potential for degradation of the outer container and prevent the release of the container contents to the environment. Additionally, the ongoing surveillance programs and laboratory studies should detect any incipient degradation of containers in the 3013 storage inventory before an outer container is compromised.

  6. Method for fabrication of electrodes

    DOE Patents [OSTI]

    Jankowski, Alan F.; Morse, Jeffrey D.; Barksdale, Randy

    2004-06-22

    Described herein is a method to fabricate porous thin-film electrodes for fuel cells and fuel cell stacks. Furthermore, the method can be used for all fuel cell electrolyte materials which utilize a continuous electrolyte layer. An electrode layer is deposited on a porous host structure by flowing gas (for example, Argon) from the bottomside of the host structure while simultaneously depositing a conductive material onto the topside of the host structure. By controlling the gas flow rate through the pores, along with the process conditions and deposition rate of the thin-film electrode material, a film of a pre-determined thickness can be formed. Once the porous electrode is formed, a continuous electrolyte thin-film is deposited, followed by a second porous electrode to complete the fuel cell structure.

  7. Fabrication and Characterization of Suspended Carbon Nanotube...

    Office of Scientific and Technical Information (OSTI)

    of Suspended Carbon Nanotube Devices in Liquid Citation Details In-Document Search Title: Fabrication and Characterization of Suspended Carbon Nanotube Devices in ...

  8. Fabricate-on-Demand Vacuum Insulating Glazings

    Broader source: Energy.gov [DOE]

    PPG is working to design a fabricate-on-demand process to overcome the cost and supply chain issues preventing widespread adoption of vacuum insulating glazings (VIGs).

  9. Field Testing of Pre-Production Prototype Residential Heat Pump Water

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heaters | Department of Energy Field Testing of Pre-Production Prototype Residential Heat Pump Water Heaters Field Testing of Pre-Production Prototype Residential Heat Pump Water Heaters Provides and overview of field testing of 18 pre-production prototype residential heat pump water heaters heat_pump_water_heater_testing.pdf (565.45 KB) More Documents & Publications Building America Technology Solutions for New and Existing Homes: Performance of a Heat Pump Water Heater in the Hot-Humid

  10. Risk D&D Rapid Prototype: Scenario Documentation and Analysis Tool

    SciTech Connect (OSTI)

    Unwin, Stephen D.; Seiple, Timothy E.

    2009-05-28

    Report describes process and methodology associated with a rapid prototype tool for integrating project risk analysis and health & safety risk analysis for decontamination and decommissioning projects.

  11. MHK Projects/Neptune Renewable Energy 1 10 Scale Prototype Pilot...

    Open Energy Info (EERE)

    Neptune Renewable Energy 1 10 Scale Prototype Pilot Test < MHK Projects Jump to: navigation, search << Return to the MHK database homepage Loading map... "minzoom":false,"mappings...

  12. MICRO-SEISMOMETERS VIA ADVANCED MESO-SCALE FABRICATION

    SciTech Connect (OSTI)

    Garcia, Caesar A; Onaran, Guclu; Avenson, Brad; Hall, Neal

    2014-11-07

    The Department of Energy (DOE) and the National Nuclear Security Administration (NNSA) seek revolutionary sensing innovations for the monitoring of nuclear detonations. Performance specifications are to be consistent with those obtainable by only an elite few products available today, but with orders of magnitude reduction in size, weight, power, and cost. The proposed commercial innovation calls upon several technologies including the combination of meso-scale fabrication and assembly, photonics-based displacement / motion detection methods, and the use of digital control electronics . Early Phase II development has demonstrated verified and repeatable sub 2ng noise floor from 3Hz to 100Hz, compact integration of 3-axis prototypes, and robust deployment exercises. Ongoing developments are focusing on low frequency challenges, low power consumption, ultra-miniature size, and low cross axis sensitivity. We are also addressing the rigorous set of specifications required for repeatable and reliable long-term explosion monitoring, including thermal stability, reduced recovery time from mass re-centering and large mechanical shocks, sensitivity stability, and transportability. Successful implementation will result in small, hand-held demonstration units with the ability to address national security needs of the DOE/NNSA. Additional applications envisioned include military/defense, scientific instrumentation, oil and gas exploration, inertial navigation, and civil infrastructure monitoring.

  13. Foil fabrication for the ROMANO event

    SciTech Connect (OSTI)

    Romo, J.; Weed, J.; Griggs, G.; Brown, T.; Tassano, P.

    1984-02-22

    Activities reported include: nuclear target foil fabrication, parylene substrate preparation and production, calibration foil fabrication, and foil and substrate inspections. The processes developed and the techniques used to produce the foils are documented, and future directions of work are suggested. (LEW)

  14. Apparatus and method for fabricating a microbattery

    DOE Patents [OSTI]

    Shul, Randy J.; Kravitz, Stanley H.; Christenson, Todd R.; Zipperian, Thomas E.; Ingersoll, David

    2002-01-01

    An apparatus and method for fabricating a microbattery that uses silicon as the structural component, packaging component, and semiconductor to reduce the weight, size, and cost of thin film battery technology is described. When combined with advanced semiconductor packaging techniques, such a silicon-based microbattery enables the fabrication of autonomous, highly functional, integrated microsystems having broad applicability.

  15. Fuel Fabrication Capability Research and Development Plan

    SciTech Connect (OSTI)

    Senor, David J.; Burkes, Douglas

    2013-06-28

    The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

  16. Composite metal foil and ceramic fabric materials

    DOE Patents [OSTI]

    Webb, Brent J.; Antoniak, Zen I.; Prater, John T.; DeSteese, John G.

    1992-01-01

    The invention comprises new materials useful in a wide variety of terrestrial and space applications. In one aspect, the invention comprises a flexible cloth-like material comprising a layer of flexible woven ceramic fabric bonded with a layer of metallic foil. In another aspect, the invention includes a flexible fluid impermeable barrier comprising a flexible woven ceramic fabric layer having metal wire woven therein. A metallic foil layer is incontinuously welded to the woven metal wire. In yet another aspect, the invention includes a material comprising a layer of flexible woven ceramic fabric bonded with a layer of an organic polymer. In still another aspect, the invention includes a rigid fabric structure comprising a flexible woven ceramic fabric and a resinous support material which has been hardened as the direct result of exposure to ultraviolet light. Inventive methods for producing such material are also disclosed.

  17. Composite metal foil and ceramic fabric materials

    DOE Patents [OSTI]

    Webb, B.J.; Antoniak, Z.I.; Prater, J.T.; DeSteese, J.G.

    1992-03-24

    The invention comprises new materials useful in a wide variety of terrestrial and space applications. In one aspect, the invention comprises a flexible cloth-like material comprising a layer of flexible woven ceramic fabric bonded with a layer of metallic foil. In another aspect, the invention includes a flexible fluid impermeable barrier comprising a flexible woven ceramic fabric layer having metal wire woven therein. A metallic foil layer is incontinuously welded to the woven metal wire. In yet another aspect, the invention includes a material comprising a layer of flexible woven ceramic fabric bonded with a layer of an organic polymer. In still another aspect, the invention includes a rigid fabric structure comprising a flexible woven ceramic fabric and a resinous support material which has been hardened as the direct result of exposure to ultraviolet light. Inventive methods for producing such material are also disclosed. 11 figs.

  18. Fabrication of an optical component

    DOE Patents [OSTI]

    Nichols, Michael A.; Aikens, David M.; Camp, David W.; Thomas, Ian M.; Kiikka, Craig; Sheehan, Lynn M.; Kozlowski, Mark R.

    2000-01-01

    A method for forming optical parts used in laser optical systems such as high energy lasers, high average power lasers, semiconductor capital equipment and medical devices. The optical parts will not damage during the operation of high power lasers in the ultra-violet light range. A blank is first ground using a fixed abrasive grinding method to remove the subsurface damage formed during the fabrication of the blank. The next step grinds and polishes the edges and forms bevels to reduce the amount of fused-glass contaminants in the subsequent steps. A loose abrasive grind removes the subsurface damage formed during the fixed abrasive or "blanchard" removal process. After repolishing the bevels and performing an optional fluoride etch, the surface of the blank is polished using a zirconia slurry. Any subsurface damage formed during the loose abrasive grind will be removed during this zirconia polish. A post polish etch may be performed to remove any redeposited contaminants. Another method uses a ceria polishing step to remove the subsurface damage formed during the loose abrasive grind. However, any residual ceria may interfere with the optical properties of the finished part. Therefore, the ceria and other contaminants are removed by performing either a zirconia polish after the ceria polish or a post ceria polish etch.

  19. Third-harmonic performance of the Beamlet prototype laser

    SciTech Connect (OSTI)

    Wegner, P.J.; Barker, C.E.; Caird, J.A.; Dixit, S.N.; Henesian, M.A.; Seppala, L.G.; Thompson, C.E.; Van Wonterghem, B.V.

    1997-01-31

    The Beamlet laser is a nearly full-scale, single-aperture prototype of the driver design for the National Ignition Facility (NIF). As part of a test and validation plan for the NIF design, Beamlet was recently equipped with final focusing optics and diagnostics for the purpose of evaluating integrated component performance and equivalent target-plane irradiance conditions at the 0.351-{mu}m output wavelength specified for NIF targets. A 37-cm aperture two-crystal converter scheme generates the third harmonic of the Nd:glass 1.053-{mu}m wavelength with high efficiency. The efficiency of the converter has been characterized and is reported, along with detailed measurements of the near-field and far-field UV irradiance distributions at operating conditions up to and exceeding red-line levels for the NIF. Dependences of observed beam quality on critical laser parameters including output power, B-integral, and spatial filtering are discussed and compared with numerical simulations.

  20. Rapid prototyping for radio-frequency geolocation applications

    SciTech Connect (OSTI)

    Briles, S. C.; Arrowood, J. L.; Braun, T. R.; Turcotte, D.; Fiset, E.

    2004-01-01

    Previous space-to-ground, single-platform geolocation experiments exploiting time-difference-of arrival (TDOA) via interferometry were successful at separating and quantitatively characterizing interfering radio frequency (RF) signals from expected RF transmissions. Much of the success of these experiments rested on the use of embedded processors to perform the required signal processing. The experiments handled data in a 'snapshot' fashion: digitized data was collected, the data was processed via a digital signal processing (DSP) microprocessor to yield differential phase measurements, and these measurements were transmitted to the Earth for geolocation processing. With the utilization of FPGAs (field programmable gate arrays) for the intensive number-crunching algorithms, the processing of streaming real-time data is feasible for bandwidths on the order of 20 MHz. By partitioning the signal processing algorithm so there is a significant reduction in the data rate as data flows through the FPGA, a DSP microprocessor can now be employed to perform further decision-oriented processing on the FPGA output. This hybrid architecture, employing both FPGAs and DSPs, typically requires an expensive and lengthy development cycle. However, the use of graphical development environments with auto-code generation and hardware-in-the-loop testing can result in rapid prototyping for geolocation experiments, which enables adaptation to emerging signals of interest in a cost and time effective manner.

  1. The LEB to MEB transfer kicker system prototype

    SciTech Connect (OSTI)

    Pappas, C.; Wilson, M.; Anderson, D.

    1994-08-01

    The design requirements for the Low Energy Booster (LEB) extraction kicker system at the Superconducting Super Collider Laboratory (SSCL) were to deflect a 12 GeV/c beam through an angle of 1.5 mrad. The circumference of the LEB was 540 M. This resulted in a 0.06 T-m integrated field, of 1.8 {mu}s width with a 1% to 99% rise time of less than 80 ns and allowable pulse ripple of less than {plus_minus}1%. The repetition frequency was 10 Hz and the allowable timing jitter was 2 ns. The field was required to be uniform over a 2{times}4 cm area to {plus_minus}2.5%. The requirements for the Medium Energy Booster (MEB) injection kicker were similar except that a 99% to 1% pulse fall time of less than 2 {mu}s was needed. Prototypes of the pulsed power system and magnet to meet these requirements were built and tested at the SSCL. This paper describes the results of that testing.

  2. A prototype station for ARIANNA: a detector for cosmic neutrinos

    SciTech Connect (OSTI)

    Gerhardt, L.; Klein, S.; Stezelberger, T.; Barwick, S.; Dookayka, K.; Hanson, J.; Nichol, R.

    2010-05-27

    The Antarctic Ross Iceshelf Antenna Neutrino Array (ARIANNA) is a proposed detector for ultra-high energy astrophysical neutrinos. It will detect coherent radio Cherenkov emission from the particle showers produced by neutrinos with energies above about 1017 eV. ARIANNA will be built on the Ross Ice Shelf just off the coast of Antarctica, where it will eventually cover about 900 km2 in surface area. There, the ice-water interface below the shelf reflects radio waves, giving ARIANNA sensitivity to downward going neutrinos and improving its sensitivity to horizontally incident neutrinos. ARIANNA detector stations will each contain 4-8 antennas which search for brief pulses of 50 MHz to 1 GHz radio emission from neutrino interactions. We describe a prototype station for ARIANNA which was deployed in Moore's Bay on the Ross Ice Shelf in December 2009, discuss the design and deployment, and present some initial figures on performance. The ice shelf thickness was measured to be 572 +- 6 m at the deployment site.

  3. Development of a prototype lignin concentration sensor. Final report. Draft

    SciTech Connect (OSTI)

    Jeffers, L.A.

    1994-11-01

    The ultimate objective of the DOE-sponsored program discussed in this report is to commercialize an instrument for real-time, in-situ measurement of lignin in wood pulp at a variety of locations in the pulp process stream. The instrument will be used as a primary sensor for process control in the pulp and paper industry. Work done by B&W prior to the initiation of this program had shown: there is a functional relationship between the fluorescence intensity and the Kappa number as measured at the pulp mill laboratory. Kappa number is a standard wet chemical method for determination of the lignin concentration; the relationship is one of decreasing intensity with Kappa number, indicating operation in the quenched fluorescence regime; a great deal of scatter in the data. Because of the preliminary nature of the study, the origin of the scatter was not identified. This report documents the results of laboratory measurements made on a variety of well defined pulp samples to generate the data necessary to: determine the feasibility of an instrument for on-line lignin concentration measurement using laser fluorescence; identify the preferred measurement strategy; define the range of applicability of the instrument; and to provide background information to guide the design of a field-worthy prototype.

  4. Hanford prototype-barrier status report: FY 1995

    SciTech Connect (OSTI)

    Gee, G.W.; Ward, A.L.; Gilmore, B.G.; Ligotke, M.W.; Link, S.O.

    1995-11-01

    Surface barriers (or covers) have been proposed for use at the Hanford Site as a means to isolate certain waste sites that, for reasons of cost or worker safety or both, may not be exhumed. Surface barriers are intende to isolated the wastes from the accessible environment and to provide long-term protection to future populations that might use the Hanford Site. Currently, no ``proven`` long-term barrier system is available. For this reason, the Hanford Site Permanent Isolation Surface-Barrier Development Program (BDP) was organized to develop the technology needed to provide long-term surface barrier capability for the Hanford Site for the US Department of Energy (DOE). Designs have been proposed to meet the most stringent needs for long-term waste disposal. The objective of the current barrier design is to use natural materials to develop a protective barrier system that isolates wastes for at least 1000 years by limiting water, plant, animal, and human intrusion; and minimizing erosion. The design criteria for water drainage has been set at 0.5 mm/yr. While other design criteria are more qualitative, it is clear that waste isolation for an extended time is the prime objective of the design. Constructibility and performance. are issues that can be tested and dealt with by evaluating prototype designs prior to extensive construction and deployment of covers for waste sites at Hanford.

  5. EIS-0274: Disposal of S3G and D1G Prototype Reactor Plants

    Broader source: Energy.gov [DOE]

    This EIS analyzes the options and alternatives for the handling of the S3G and D1G Prototype reactor plants. Alternatives include their of prompt dismantlement, a deferred dismantlement alternative, and a no action alternative of keeping the defueled S3G and D1G Prototype reactor plants in protective storage indefinitely.

  6. Front-end Electronics for Unattended Measurement (FEUM). Prototype Test Plan

    SciTech Connect (OSTI)

    Conrad, Ryan C.; Morris, Scott J.; Smith, Leon E.; Keller, Daniel T.

    2015-09-16

    The IAEA has requested that PNNL perform an initial set of tests on front-end electronics for unattended measurement (FEUM) prototypes. The FEUM prototype test plan details the tests to be performed, the criteria for evaluation, and the procedures used to execute the tests.

  7. Cavity Design, Fabrication and Commission Performance of a 750MHz, 4-rod Separator for CEBAF 4-Hall Beam Delivery System

    SciTech Connect (OSTI)

    Wang, Haipeng; Cheng, Guangfeng; Turlington, Larry T.; Wissmann, Mark J.

    2015-09-01

    A short version of the original CEBAF normal conducting 4-rod separator cavity has been developed into a 750MHz one * since the concept of simultaneous 4-hall operation for CEBAF is introduced **. This work has been advanced further based on the EM design optimization, bench measurement and by conducting RF-thermal coupled simulation using CST and ANSYS to confirm the cavity tuning and thermal performance. The cavity fabrication used matured technology like copper plating and machining. The cavity flanges, couplers, tuners and cooling channels adopted consistent/compatible hardware with the existing 500MHz cavities. The electromagnetic and thermal design simulations have greatly reduced the prototyping and bench tuning time of the first prototype. Four production cavities have reached a typical 1.94MV kick voltage or 3.0kW wall loss on each cavity after a minor multipactoring or no processing, 7.5% overhead power than the design specification.

  8. Method for fabricating hafnia films

    DOE Patents [OSTI]

    Hu, Michael Z [Knoxville, TN

    2007-08-21

    The present invention comprises a method for fabricating hafnia film comprising the steps of providing a substrate having a surface that allows formation of a self-assembled monolayer thereon via covalent bonding; providing an aqueous solution that provides homogeneous hafnium ionic complexes and hafnium nanoclusters wherein the aqueous solution is capable of undergoing homogeneous precipitation under controlled conditions for a desired period of time at a controlled temperature and controlled solution acidity for desired nanocluster nucleation and growth kinetics, desired nanocluster size, desired growth rate of film thickness and desired film surface characteristics. The method further comprising forming the self-assembled monolayer on the surface of the substrate wherein the self-assembled monolayer comprises a plurality of hydrocarbon chains cross-linked together along the surface of the substrate, the hydrocarbon chains being uniformly spaced from one another and wherein each of the hydrocarbon chains having a functional anchoring group at a first end of the chain covalently bonded with the surface of the substrate and each of the hydrocarbon chains having a functional terminating group projected away from the surface wherein the functional terminating group provides a bonding site for the hafnium film to grow; and exposing the substrate to the aqueous solution for a desired period of time at a controlled temperature wherein the hafnium ionic complexes and the hafnium nanoclusters are deposited on the bonding site of the functional terminating group thereby forming the hafnia film wherein the hafnium bonded to the hydrocarbons and to one another provide a uniform ordered arrangement defined by the uniform arrangement of the hydrocarbons.

  9. UPDATE ON MONOLITHIC FUEL FABRICATION METHODS

    SciTech Connect (OSTI)

    C. R. Clark; J. F. Jue; G. A. Moore; N. P. Hallinan; B. H. Park; D. E. Burkes

    2006-10-01

    Efforts to develop a viable monolithic research reactor fuel plate have continued at Idaho National Laboratory. These efforts have concentrated on both fabrication process refinement and scale-up to produce full sized fuel plates. Progress at INL has led to fabrication of hot isostatic pressed uranium-molybdenum bearing monolithic fuel plates. These miniplates are part of the RERTR-8 miniplate irradiation test. Further progress has also been made on friction stir weld processing which has been used to fabricate full size fuel plates which will be irradiated in the ATR and OSIRIS reactors.

  10. SATBOT I: Prototype of a biomorphic autonomous spacecraft

    SciTech Connect (OSTI)

    Frigo, J.; Tilden, M.W.

    1995-12-01

    Our goal is to produce a prototype of an autonomous satellite robot, SATBOT. This robot differs from conventional robots in that it has three degrees of freedom, uses magnetics to direct the motion, and needs a zero gravity environment. The design integrates the robot`s structure and a biomorphic (biological morphology) control system to produce a survival-oriented vehicle that adapts to an unknown environment. Biomorphic systems, loosely modeled after biological systems, use simple analog circuitry, low power, and are microprocessor independent. These analog networks called Nervous Networks (Nv), are used to solve real-time controls problems. The Nv approach to problem solving in the robotics has produced many surprisingly capable machines which exhibit emergent behavior. The network can be designed to respond to positive or negative inputs from a sensor and produce a desired directed motion. The fluidity and direction of motion is set by the neurons and is inherent to the structure of the device. The robot is designed to orient itself with respect to a local magnetic field; to direct its attitude toward the greatest source of light; and robustly recover from variations in the local magnetic field, power source, or structural stability. This design uses a two neuron network which acts as a push-pull controller for the actuator (air core coil), and two sun sensors (photodiodes) as bias inputs to the neuron. The effect of sensor activation as it relates to an attractive or repulsive torque (directional motion) is studied. A discussion of this system`s power (energy) efficiency and frequency, noise immunity, and some dynamic characteristics is presented.

  11. Blunt Trauma Performance of Fabric Systems Utilizing Natural Rubber Coated High Strength Fabrics

    SciTech Connect (OSTI)

    Ahmad, M. R.; Ahmad, W. Y. W.; Samsuri, A.; Salleh, J.; Abidin, M. H.

    2010-03-11

    The blunt trauma performance of fabric systems against 9 mm bullets is reported. Three shots were fired at each fabric system with impact velocity of 367+-9 m/s and the depth of indentation on the modeling clay backing was measured. The results showed that 18-layer and 21-layer all-neat fabric systems failed the blunt trauma test. However, fabric systems with natural rubber (NR) latex coated fabric layers gave lower blunt trauma of between 25-32 mm indentation depths. Deformations on the neat fabrics upon impact were identified as broken yarns, yarn stretching and yarn pull-out. Deflections of the neat fabrics were more localised. For the NR latex coated fabric layers, no significant deformation can be observed except for peeled-off regions of the NR latex film at the back surface of the last layer. From the study, it can be said that the NR latex coated fabric layers were effective in reducing the blunt trauma of fabric systems.

  12. Inertial fusion target fabrication using polystyrene mandrels

    SciTech Connect (OSTI)

    Kim, H.; Powers, T.F.; Mason, J.F.

    1984-04-01

    Large-aspect-ratio, plastic-coated, metal shells are useful targets for obtaining valuable information on thermal transport in laser implosion experiments. We have found that by using polystyrene as a leachable mandrel, it is possible to fabricate such complex, inertial-fusion targets. The present fabrication technique offers advantages over previous techniques, including the hemispherical-shell approach, the leachable-metal-mandrel approach, and the coating of a prefabricated metal shell. For fabrication of such diagnostic targets, comprised of a high-aspect-ratio, plastic-coated, metal shell, a polystyrene sphere is mounted on a stalk, then coated with metal and parylene layers. A hole of 5--10 ..mu..m is drilled with a laser pulse through the layers and the polystyrene is then leached out by immersing the system in toluene. The concept of the present technique presents a number of possibilities for the fabrication of complex targets not possible previously.

  13. Design Fabrication and Characterization of Metal Micromachined...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    for operation at 3 THz have been designed and fabricated using thick gold micromachining. ... Assuming perfectly smooth ideal gold, the calculated loss at 3 THz is 10 dBm. However, ...

  14. FUEL & TARGET FABRICATION Aiken County, South Carolina

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    M Area is the site of Savannah River Plant's fuel and target fabrication facilities operated from 1955 through the end of the Cold War, producing fuel elements to be irradiated in ...

  15. Precise carbon control of fabricated stainless steel

    DOE Patents [OSTI]

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  16. Thermoelectric FabricsŽ based on carbon nanotube composites...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Thermoelectric Fabrics based on carbon nanotube composites Composite films of ... multiple element modules, results in thermoelectric fabrics with increased power output ...

  17. System of fabricating a flexible electrode array (Patent) | DOEPatents

    Office of Scientific and Technical Information (OSTI)

    System of fabricating a flexible electrode array Title: System of fabricating a flexible electrode array An image is captured or otherwise converted into a signal in an artificial ...

  18. Method of electrode fabrication and an electrode for metal chloride...

    Office of Scientific and Technical Information (OSTI)

    Method of electrode fabrication and an electrode for metal chloride battery Title: Method of electrode fabrication and an electrode for metal chloride battery A method of ...

  19. Fabrication of Single Donor Devices for Quantum Computation using...

    Office of Scientific and Technical Information (OSTI)

    Fabrication of Single Donor Devices for Quantum Computation using Focused Top-Down Ion Implantation. Citation Details In-Document Search Title: Fabrication of Single Donor Devices ...

  20. Sandia Energy - Self-Regulated Fabrication of Size-Controlled...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Self-Regulated Fabrication of Size-Controlled Quantum Nanostructures Home Highlights - Energy Research Self-Regulated Fabrication of Size-Controlled Quantum Nanostructures Previous...

  1. Fabrication and current optical performance of a large diamond...

    Office of Scientific and Technical Information (OSTI)

    Fabrication and current optical performance of a large diamond-machined ZnSe immersion grating Citation Details In-Document Search Title: Fabrication and current optical ...

  2. Fabrication of glass microspheres with conducting surfaces

    DOE Patents [OSTI]

    Elsholz, William E.

    1984-01-01

    A method for making hollow glass microspheres with conducting surfaces by adding a conducting vapor to a region of the glass fabrication furnace. As droplets or particles of glass forming material pass through multiple zones of different temperature in a glass fabrication furnace, and are transformed into hollow glass microspheres, the microspheres pass through a region of conducting vapor, forming a conducting coating on the surface of the microspheres.

  3. Fabrication of glass microspheres with conducting surfaces

    DOE Patents [OSTI]

    Elsholz, W.E.

    1982-09-30

    A method for making hollow glass microspheres with conducting surfaces by adding a conducting vapor to a region of the glass fabrication furnace. As droplets or particles of glass forming material pass through multiple zones of different temperature in a glass fabrication furnace, and are transformed into hollow glass microspheres, the microspheres pass through a region of conducting vapor, forming a conducting coating on the surface of the microspheres.

  4. Carbon nanotube collimator fabrication and application

    DOE Patents [OSTI]

    Chow, Lee; Chai, Guangyu; Schenkel, Thomas

    2010-07-06

    Apparatus, methods, systems and devices for fabricating individual CNT collimators. Micron size fiber coated CNT samples are synthesized with chemical vapor deposition method and then the individual CNT collimators are fabricated with focused ion beam technique. Unfocused electron beams are successfully propagated through the CNT collimators. The CNT nano-collimators are used for applications including single ion implantation and in high-energy physics, and allow rapid, reliable testing of the transmission of CNT arrays for transport of molecules.

  5. Fabrication of thorium bearing carbide fuels

    DOE Patents [OSTI]

    Gutierrez, R.L.; Herbst, R.J.; Johnson, K.W.R.

    Thorium-uranium carbide and thorium-plutonium carbide fuel pellets have been fabricated by the carbothermic reduction process. Temperatures of 1750/sup 0/C and 2000/sup 0/C were used during the reduction cycle. Sintering temperatures of 1800/sup 0/C and 2000/sup 0/C were used to prepare fuel pellet densities of 87% and > 94% of theoretical, respectively. The process allows the fabrication of kilogram quantities of fuel with good reproductibility of chemical and phase composition.

  6. Method to fabricate layered material compositions

    DOE Patents [OSTI]

    Fleming, James G.; Lin, Shawn-Yu

    2002-01-01

    A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

  7. Method to fabricate layered material compositions

    DOE Patents [OSTI]

    Fleming, James G.; Lin, Shawn-Yu

    2004-11-02

    A new class of processes suited to the fabrication of layered material compositions is disclosed. Layered material compositions are typically three-dimensional structures which can be decomposed into a stack of structured layers. The best known examples are the photonic lattices. The present invention combines the characteristic features of photolithography and chemical-mechanical polishing to permit the direct and facile fabrication of, e.g., photonic lattices having photonic bandgaps in the 0.1-20.mu. spectral range.

  8. Overview of the earth mounded concrete bunker prototype license application project: Objectives and approach

    SciTech Connect (OSTI)

    Conner, J.E.

    1989-11-01

    This paper presents an overview of the objectives and approach taken in developing the Earth-mounded Concrete Bunker Prototype License Application Project. The Prototype License Application Project was initiated by the Department of Energy`s National Low-Level Waste Management Program in early 1987 and completed in November 1988. As part of this project a prototype safety analysis report was developed. The safety analysis report evaluates the licensibility of an earth-mounded concrete bunker for a low-level radioactive waste (LLW) disposal facility located on a hypothetical site in the northeastern United States. The project required approximately five person-years and twenty months to develop.

  9. Subsea processing and control system in the GASP project; Testing of the prototype system

    SciTech Connect (OSTI)

    Nordvik, H.S. )

    1992-03-01

    The subsea production and processing system developed under the Goodfellow Assocs. Subsea Production (GASP) project involved two stages of separation that led to the production of exportable-quality crude oil by pipeline. The produced gas is transported along a separate line. This paper described key elements of the subsea process system. A prototype system was developed during the second phase of the project. The system was tested under dry and submerged conditions in a dry dock. Key features of the prototype system and the tests carried out are described. Prototype testing proved the viability of the GASP system and helped identify areas requiring particular attention and improvement for future applications.

  10. LANL OPERATING EXPERIENCE WITH THE WAND AND HERCULES PROTOTYPE SYSTEMS

    SciTech Connect (OSTI)

    K. M. GRUETZMACHER; C. L. FOXX; S. C. MYERS

    2000-09-01

    The Waste Assay for Nonradioactive Disposal (WAND) and the High Efficiency Radiation Counters for Ultimate Low Emission Sensitivity (HERCULES) prototype systems have been operating at Los Alamos National Laboratory's (LANL's) Solid Waste Operation's (SWO'S) non-destructive assay (NDA) building since 1997 and 1998, respectively. These systems are the cornerstone of the verification program for low-density Green is Clean (GIC) waste at the Laboratory. GIC waste includes all non-regulated waste generated in radiological controlled areas (RCAS) that has been actively segregated as clean (i.e., nonradioactive) through the use of waste generator acceptable knowledge (AK). The use of this methodology alters LANL's past practice of disposing of all room trash generated in nuclear facilities in radioactive waste landfills. Waste that is verified clean can be disposed of at the Los Alamos County Landfill. It is estimated that 50-90% of the low-density room trash from radioactive material handling areas at Los Alamos might be free of contamination. This approach avoids the high cost of disposal of clean waste at a radioactive waste landfill. It also reduces consumption of precious space in the radioactive waste landfill where disposal of this waste provides no benefit to the public or the environment. Preserving low level waste (LLW) disposal capacity for truly radioactive waste is critical in this era when expanding existing radioactive waste landfills or permitting new ones is resisted by regulators and stakeholders. This paper describes the operating experience with the WAND and HERCULES since they began operation at SWO. Waste for verification by the WAND system has been limited so far to waste from the Plutonium Facility and the Solid Waste Operations Facility. A total of461 ft3 (13.1 m3) of low-density shredded waste and paper have been verified clean by the WAND system. The HERCULES system has been used to verify waste from four Laboratory facilities. These are the