National Library of Energy BETA

Sample records for distillation cracking reforming

  1. Vacuum Distillation

    U.S. Energy Information Administration (EIA) Indexed Site

    Thermal Cracking: OtherGas Oil Thermal Cracking: Coking (BarrelsCalendar Day) Catalytic Cracking Fresh Feed Catalytic Cracking Fresh Feed (BarrelsCalendar Day) Catalytic ...

  2. Catalytic cracking. (Latest citations from the NTIS data base). Published Search

    SciTech Connect (OSTI)

    Not Available

    1992-05-01

    The bibliography contains citations concerning applications of catalytic cracking in fluidized beds, moving beds, refineries, vacuum distillation, and reformers. Design criteria, models, controls, and operating procedures are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  3. Catalytic cracking. (Latest citations from the NTIS Bibliographic database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-09-01

    The bibliography contains citations concerning applications of catalytic cracking in fluidized beds, moving beds, refineries, vacuum distillation, and reformers. Design criteria, models, controls, and operating procedures are also discussed. (Contains 250 citations and includes a subject term index and title list.)

  4. Catalytic distillation structure

    DOE Patents [OSTI]

    Smith, Jr., Lawrence A.

    1984-01-01

    Catalytic distillation structure for use in reaction distillation columns, a providing reaction sites and distillation structure and consisting of a catalyst component and a resilient component intimately associated therewith. The resilient component has at least about 70 volume % open space and being present with the catalyst component in an amount such that the catalytic distillation structure consist of at least 10 volume % open space.

  5. Catalytic distillation structure

    DOE Patents [OSTI]

    Smith, L.A. Jr.

    1984-04-17

    Catalytic distillation structure is described for use in reaction distillation columns, and provides reaction sites and distillation structure consisting of a catalyst component and a resilient component intimately associated therewith. The resilient component has at least about 70 volume % open space and is present with the catalyst component in an amount such that the catalytic distillation structure consists of at least 10 volume % open space. 10 figs.

  6. Catalytic distillation process

    DOE Patents [OSTI]

    Smith, Jr., Lawrence A. (Bellaire, TX)

    1982-01-01

    A method for conducting chemical reactions and fractionation of the reaction mixture comprising feeding reactants to a distillation column reactor into a feed zone and concurrently contacting the reactants with a fixed bed catalytic packing to concurrently carry out the reaction and fractionate the reaction mixture. For example, a method for preparing methyl tertiary butyl ether in high purity from a mixed feed stream of isobutene and normal butene comprising feeding the mixed feed stream to a distillation column reactor into a feed zone at the lower end of a distillation reaction zone, and methanol into the upper end of said distillation reaction zone, which is packed with a properly supported cationic ion exchange resin, contacting the C.sub.4 feed and methanol with the catalytic distillation packing to react methanol and isobutene, and concurrently fractionating the ether from the column below the catalytic zone and removing normal butene overhead above the catalytic zone.

  7. Catalytic distillation process

    DOE Patents [OSTI]

    Smith, L.A. Jr.

    1982-06-22

    A method is described for conducting chemical reactions and fractionation of the reaction mixture comprising feeding reactants to a distillation column reactor into a feed zone and concurrently contacting the reactants with a fixed bed catalytic packing to concurrently carry out the reaction and fractionate the reaction mixture. For example, a method for preparing methyl tertiary butyl ether in high purity from a mixed feed stream of isobutene and normal butene comprising feeding the mixed feed stream to a distillation column reactor into a feed zone at the lower end of a distillation reaction zone, and methanol into the upper end of said distillation reaction zone, which is packed with a properly supported cationic ion exchange resin, contacting the C[sub 4] feed and methanol with the catalytic distillation packing to react methanol and isobutene, and concurrently fractionating the ether from the column below the catalytic zone and removing normal butene overhead above the catalytic zone.

  8. Advanced Distillation Final Report

    SciTech Connect (OSTI)

    Maddalena Fanelli; Ravi Arora; Annalee Tonkovich; Jennifer Marco; Ed Rode

    2010-03-24

    The Advanced Distillation project was concluded on December 31, 2009. This U.S. Department of Energy (DOE) funded project was completed successfully and within budget during a timeline approved by DOE project managers, which included a one year extension to the initial ending date. The subject technology, Microchannel Process Technology (MPT) distillation, was expected to provide both capital and operating cost savings compared to conventional distillation technology. With efforts from Velocys and its project partners, MPT distillation was successfully demonstrated at a laboratory scale and its energy savings potential was calculated. While many objectives established at the beginning of the project were met, the project was only partially successful. At the conclusion, it appears that MPT distillation is not a good fit for the targeted separation of ethane and ethylene in large-scale ethylene production facilities, as greater advantages were seen for smaller scale distillations. Early in the project, work involved flowsheet analyses to discern the economic viability of ethane-ethylene MPT distillation and develop strategies for maximizing its impact on the economics of the process. This study confirmed that through modification to standard operating processes, MPT can enable net energy savings in excess of 20%. This advantage was used by ABB Lumus to determine the potential impact of MPT distillation on the ethane-ethylene market. The study indicated that a substantial market exists if the energy saving could be realized and if installed capital cost of MPT distillation was on par or less than conventional technology. Unfortunately, it was determined that the large number of MPT distillation units needed to perform ethane-ethylene separation for world-scale ethylene facilities, makes the targeted separation a poor fit for the technology in this application at the current state of manufacturing costs. Over the course of the project, distillation experiments were

  9. Distillation Column Flooding Predictor

    SciTech Connect (OSTI)

    2002-02-01

    This factsheet describes a research project whose goal is to develop the flooding predictor, an advanced process control strategy, into a universally useable tool that will maximize the separation yield of a distillation column.

  10. DISTILLATION OF CALCIUM

    DOE Patents [OSTI]

    Barton, J.

    1954-07-27

    This invention relates to an improvement in the process for the purification of caicium or magnesium containing an alkali metal as impurity, which comprises distiiling a batch of the mixture in two stages, the first stage distillation being carried out in the presence of an inert gas at an absolute pressure substantially greater than the vapor pressure of calcium or maguesium at the temperature of distillation, but less than the vaper pressure at that temperature of the alkali metal impurity so that only the alkali metal is vaporized and condensed on a condensing surface. A second stage distilso that substantially only the calcium or magnesium distills under its own vapor pressure only and condenses in solid form on a lower condensing surface.

  11. Distillate Fuel Oil Sales for Residential Use

    U.S. Energy Information Administration (EIA) Indexed Site

    End Use Product: Residential - Distillate Fuel Oil Residential - No. 1 Residential - No. 2 Residential - Kerosene Commercial - Distillate Fuel Oil Commercial - No. 1 Distillate ...

  12. Distributive Distillation Enabled by Microchannel Process Technology...

    Office of Scientific and Technical Information (OSTI)

    distillation for new plants. A design concept for a modular microchannel distillation unit was developed in Task 3. In Task 4, Ultrasonic Additive Machining (UAM) was evaluated...

  13. American Distillation Inc | Open Energy Information

    Open Energy Info (EERE)

    Distillation Inc Jump to: navigation, search Name: American Distillation Inc. Place: Leland, North Carolina Zip: 28451 Product: Biodiesel producer in North Carolina. References:...

  14. Distillation process using microchannel technology

    DOE Patents [OSTI]

    Tonkovich, Anna Lee; Simmons, Wayne W.; Silva, Laura J.; Qiu, Dongming; Perry, Steven T.; Yuschak, Thomas; Hickey, Thomas P.; Arora, Ravi; Smith, Amanda; Litt, Robert Dwayne; Neagle, Paul

    2009-11-03

    The disclosed invention relates to a distillation process for separating two or more components having different volatilities from a liquid mixture containing the components. The process employs microchannel technology for effecting the distillation and is particularly suitable for conducting difficult separations, such as the separation of ethane from ethylene, wherein the individual components are characterized by having volatilities that are very close to one another.

  15. Attrition resistant fluidizable reforming catalyst

    DOE Patents [OSTI]

    Parent, Yves O.; Magrini, Kim; Landin, Steven M.; Ritland, Marcus A.

    2011-03-29

    A method of preparing a steam reforming catalyst characterized by improved resistance to attrition loss when used for cracking, reforming, water gas shift and gasification reactions on feedstock in a fluidized bed reactor, comprising: fabricating the ceramic support particle, coating a ceramic support by adding an aqueous solution of a precursor salt of a metal selected from the group consisting of Ni, Pt, Pd, Ru, Rh, Cr, Co, Mn, Mg, K, La and Fe and mixtures thereof to the ceramic support and calcining the coated ceramic in air to convert the metal salts to metal oxides.

  16. Distillation Column Flooding Predictor

    SciTech Connect (OSTI)

    George E. Dzyacky

    2010-11-23

    The Flooding Predictor™ is a patented advanced control technology proven in research at the Separations Research Program, University of Texas at Austin, to increase distillation column throughput by over 6%, while also increasing energy efficiency by 10%. The research was conducted under a U. S. Department of Energy Cooperative Agreement awarded to George Dzyacky of 2ndpoint, LLC. The Flooding Predictor™ works by detecting the incipient flood point and controlling the column closer to its actual hydraulic limit than historical practices have allowed. Further, the technology uses existing column instrumentation, meaning no additional refining infrastructure is required. Refiners often push distillation columns to maximize throughput, improve separation, or simply to achieve day-to-day optimization. Attempting to achieve such operating objectives is a tricky undertaking that can result in flooding. Operators and advanced control strategies alike rely on the conventional use of delta-pressure instrumentation to approximate the column’s approach to flood. But column delta-pressure is more an inference of the column’s approach to flood than it is an actual measurement of it. As a consequence, delta pressure limits are established conservatively in order to operate in a regime where the column is never expected to flood. As a result, there is much “left on the table” when operating in such a regime, i.e. the capacity difference between controlling the column to an upper delta-pressure limit and controlling it to the actual hydraulic limit. The Flooding Predictor™, an innovative pattern recognition technology, controls columns at their actual hydraulic limit, which research shows leads to a throughput increase of over 6%. Controlling closer to the hydraulic limit also permits operation in a sweet spot of increased energy-efficiency. In this region of increased column loading, the Flooding Predictor is able to exploit the benefits of higher liquid

  17. Adjusted Distillate Fuel Oil Sales for Residential Use

    Gasoline and Diesel Fuel Update (EIA)

    End Use Product: Residential - Distillate Fuel Oil Residential - No. 1 Residential - No. 2 Residential - Kerosene Commercial - Distillate Fuel Oil Commercial - No. 1 Distillate ...

  18. Corrosion inhibition for distillation apparatus

    DOE Patents [OSTI]

    Baumert, Kenneth L.; Sagues, Alberto A.; Davis, Burtron H.; Schweighardt, Frank K.

    1985-01-01

    Tower material corrosion in an atmospheric or sub-atmospheric distillation tower in a coal liquefaction process is reduced or eliminated by subjecting chloride-containing tray contents to an appropriate ion-exchange resin to remove chloride from such tray contents materials.

  19. ITP Chemicals: Hybripd Separations/Distillation Technology. Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hybripd SeparationsDistillation Technology. Research Opportunities for Energy and Emissions Reduction ITP Chemicals: Hybripd SeparationsDistillation Technology. Research ...

  20. ITP Chemicals: Hybrid Separations/Distillation Technology. Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hybrid SeparationsDistillation Technology. Research Opportunities for Energy and Emissions Reduction ITP Chemicals: Hybrid SeparationsDistillation Technology. Research ...

  1. Slab reformer

    DOE Patents [OSTI]

    Spurrier, Francis R.; DeZubay, Egon A.; Murray, Alexander P.; Vidt, Edward J.

    1985-03-12

    Slab-shaped high efficiency catalytic reformer configurations particularly useful for generation of fuels to be used in fuel cell based generation systems. A plurality of structures forming a generally rectangular peripheral envelope are spaced about one another to form annular regions, an interior annular region containing a catalytic bed and being regeneratively heated on one side by a hot combustion gas and on the other side by the gaseous products of the reformation. An integrally mounted combustor is cooled by impingement of incoming oxidant.

  2. Slab reformer

    DOE Patents [OSTI]

    Spurrier, F.R.; DeZubay, E.A.; Murray, A.P.; Vidt, E.J.

    1984-02-07

    Slab-shaped high efficiency catalytic reformer configurations are disclosed particularly useful for generation of fuels to be used in fuel cell based generation systems. A plurality of structures forming a generally rectangular peripheral envelope are spaced about one another to form annular regions, an interior annular region containing a catalytic bed and being regeneratively heated on one side by a hot combustion gas and on the other side by the gaseous products of the reformation. An integrally mounted combustor is cooled by impingement of incoming oxidant. 14 figs.

  3. Slab reformer

    DOE Patents [OSTI]

    Spurrier, Francis R.; DeZubay, Egon A.; Murray, Alexander P.; Vidt, Edward J.

    1984-02-07

    Slab-shaped high efficiency catalytic reformer configurations particularly useful for generation of fuels to be used in fuel cell based generation systems. A plurality of structures forming a generally rectangular peripheral envelope are spaced about one another to form annular regions, an interior annular region containing a catalytic bed and being regeneratively heated on one side by a hot comubstion gas and on the other side by the gaseous products of the reformation. An integrally mounted combustor is cooled by impingement of incoming oxidant.

  4. Atmospheric Crude Oil Distillation Operable Capacity

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Charge Capacity (BSD) Catalytic Hydrotreating NaphthaReformer Feed Charge Cap (BSD) Catalytic Hydrotreating Gasoline Charge Capacity (BSD) Catalytic Hydrotreating...

  5. Criterion buys Akzo`s naphtha reforming catalysts business

    SciTech Connect (OSTI)

    Rotman, D.

    1993-12-08

    In a move that further consolidates the refinery catalysts market, Criterion Catalyst (Houston) has bought Akzo`s reforming business for an undisclosed price. The acquisition gives Criterion-a joint venture between Shell and American Cyanamid-roughly 35% of the $50-million/year worldwide reforming market. Akzo says it is quitting the business to focus on larger refinery catalysts applications in hydroprocessing and fluid cracking catalysts.

  6. The Influence of Molecular Structure of Distillate Fuels on HFRR...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Influence of Molecular Structure of Distillate Fuels on HFRR Lubricity The Influence of Molecular Structure of Distillate Fuels on HFRR Lubricity Presentation given at 2007 ...

  7. New Design Methods and Algorithms for Multi-component Distillation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Design Methods and Algorithms for Multi-component Distillation Processes New Design Methods and Algorithms for Multi-component Distillation Processes multicomponent.pdf (517.32 KB) ...

  8. Distillation: Still towering over other options

    SciTech Connect (OSTI)

    Kunesh, J.G.; Kister, H.Z.; Lockett, M.J.; Fair, J.R.

    1995-10-01

    Distillation dominates separations in the chemical process industries (CPI), at least for mixtures that normally are processed as liquids. The authors fully expect that distillation will continue to be the method of choice for many separations, and the method against which other options must be compared. So, in this article, they will put into some perspective just why distillation continues to reign as the king of separations, and what steps are being taken to improve its applicability and performance, as well as basic understanding of the technique.

  9. New Design Methods And Algorithms For High Energy-Efficient And Low-cost Distillation Processes

    SciTech Connect (OSTI)

    Agrawal, Rakesh

    2013-11-21

    This project sought and successfully answered two big challenges facing the creation of low-energy, cost-effective, zeotropic multi-component distillation processes: first, identification of an efficient search space that includes all the useful distillation configurations and no undesired configurations; second, development of an algorithm to search the space efficiently and generate an array of low-energy options for industrial multi-component mixtures. Such mixtures are found in large-scale chemical and petroleum plants. Commercialization of our results was addressed by building a user interface allowing practical application of our methods for industrial problems by anyone with basic knowledge of distillation for a given problem. We also provided our algorithm to a major U.S. Chemical Company for use by the practitioners. The successful execution of this program has provided methods and algorithms at the disposal of process engineers to readily generate low-energy solutions for a large class of multicomponent distillation problems in a typical chemical and petrochemical plant. In a petrochemical complex, the distillation trains within crude oil processing, hydrotreating units containing alkylation, isomerization, reformer, LPG (liquefied petroleum gas) and NGL (natural gas liquids) processing units can benefit from our results. Effluents from naphtha crackers and ethane-propane crackers typically contain mixtures of methane, ethylene, ethane, propylene, propane, butane and heavier hydrocarbons. We have shown that our systematic search method with a more complete search space, along with the optimization algorithm, has a potential to yield low-energy distillation configurations for all such applications with energy savings up to 50%.

  10. Minimizing corrosion in coal liquid distillation

    DOE Patents [OSTI]

    Baumert, Kenneth L.; Sagues, Alberto A.; Davis, Burtron H.

    1985-01-01

    In an atmospheric distillation tower of a coal liquefaction process, tower materials corrosion is reduced or eliminated by introduction of boiling point differentiated streams to boiling point differentiated tower regions.

  11. VEBA-cracking-processes for upgrading heavy oils and refinery residues

    SciTech Connect (OSTI)

    Graeser, U.; Niemann, K.

    1983-03-01

    More than 20 different heavy oils and residues have been processed by the VEBA-Combi-Cracking and VEBA-LQ-Cracking high pressure hydrocracking processes, in a bench scale unit. Conversions up to 99 wt % of to a syncrude, consisting of naphtha middle distillate and vacuum gas oil were obtained. Conversions correlate with space velocity at a given temperature and product pattern depends upon degree of conversion. The VEBA-LQ-Cracking process produces a stable syncrude whereas the products of the VEBA-Combi process are very low in sulfur and nitrogen.

  12. The relationship between crack-tip strain and subcritical cracking...

    Office of Scientific and Technical Information (OSTI)

    crack-tip strain and subcritical cracking thresholds for steels in high-pressure hydrogen gas. Citation Details In-Document Search Title: The relationship between crack-tip...

  13. LPG storage vessel cracking experience

    SciTech Connect (OSTI)

    Cantwell, J.E. )

    1988-10-01

    In order to evaluate liquefied petroleum gas (LPG) handling and storage hazards, Caltex Petroleum Corp. (Dallas) surveyed several installations for storage vessel cracking problems. Cracking was found in approximately one-third of the storage vessels. In most cases, the cracking appeared to be due to original fabrication problems and could be removed without compromising the pressure containment. Several in-service cracking problems found were due to exposure to wet hydrogen sulfide. Various procedures were tried in order to minimize the in-service cracking potential. One sphere was condemned because of extensive subsurface cracking. This article's recommendations concern minimizing cracking on new and existing LPG storage vessels.

  14. LPG storage vessel cracking experience

    SciTech Connect (OSTI)

    Cantwell, J.E.

    1988-01-01

    As part of an overall company program to evaluate LPG handling and storage hazards the authors surveyed several installations for storage vessel cracking problems. Cracking was found in approximately one third of the storage vessels. In most cases the cracking appeared due to original fabrication problems and could be removed without compromising the pressure containment. Several in-service cracking problems due to exposure to wet hydrogen sulfide were found. Various procedures were tried in order to minimize the in-service cracking potential. One sphere was condemned because of extensive subsurface cracking. Recommendations are made to minimize cracking on new and existing LPG storage vessels.

  15. Distillation sequence for the purification and recovery of hydrocarbons

    DOE Patents [OSTI]

    Reyneke, Rian; Foral, Michael; Papadopoulos, Christos G.; Logsdon, Jeffrey S.; Eng, Wayne W. Y.; Lee, Guang-Chung; Sinclair, Ian

    2007-12-25

    This invention is an improved distillation sequence for the separation and purification of ethylene from a cracked gas. A hydrocarbon feed enters a C2 distributor column. The top of the C2 distributor column is thermally coupled to an ethylene distributor column, and the bottoms liquid of a C2 distributor column feeds a deethanizer column. The C2 distributor column utilizes a conventional reboiler. The top of the ethylene distributor is thermally coupled with a demethanizer column, and the bottoms liquid of the ethylene distributor feeds a C2 splitter column. The ethylene distributor column utilizes a conventional reboiler. The deethanizer and C2 splitter columns are also thermally coupled and operated at a substantially lower pressure than the C2 distributor column, the ethylene distributor column, and the demethanizer column. Alternatively, a hydrocarbon feed enters a deethanizer column. The top of the deethanizer is thermally coupled to an ethylene distributor column, and the ethylene distributor column utilizes a conventional reboiler. The top of the ethylene distributor column is thermally coupled with a demethanizer column, and the bottoms liquid of the ethylene distributor column feeds a C2 splitter column. The C2 splitter column operates at a pressure substantially lower than the ethylene distributor column, the demethanizer column, and the deethanizer column.

  16. Cyclic corrosion crack resistance curves of certain vessel steels

    SciTech Connect (OSTI)

    Panasyuk, V.V.; Fedorova, V.A.; Pusyak, S.A.; Ratych, L.V.; Timofeev, L.V.; Zuezdin, Y.I.

    1985-11-01

    Results are presented of investigations of 15Kh2MFA and 15Kh2NMFA steels. In the first stage of the investigations, the cyclic corrosion crack resistance characteristics were determined with limiting values of the various factors: loading frequency, loading cycle stress ratio, temperature and length of service. An intense flow of ionizing radiation may markedly change the mechanical properties in 30-40 years; this acts on the reactor vessel. The experimental data for strength categories KP-45 and KP-90 of both vessel steels lies in a quite narrow band of spread, which provides a basis for representing it by a single generalized curve, presented here. The result of cyclic corrosion crack resistance tests of disk specimens of 15Kh2MFA and 15Kh2NMFA vessel steels in boric acid controlled reactor water solution in distilled water with the addition of KOH to pH 8 was established.

  17. Contact structure for use in catalytic distillation

    DOE Patents [OSTI]

    Jones, E.M. Jr.

    1985-08-20

    A method and apparatus are disclosed for conducting catalytic chemical reactions and fractionation of the reaction mixture, comprising and feeding reactants into a distillation column reactor contracting said reactant in a liquid phase with a fixed bed catalyst in the form of a contact catalyst structure, consisting of closed porous containers containing the catalyst for the reaction and a clip means to hold and support said containers, which are disposed above, i.e., on the distillation trays in the tower. The trays have weir means to provide a liquid level on the trays to substantially cover the containers. In other words, the trays function in their ordinary manner with the addition thereto of the catalyst. The reaction mixture is concurrently fractionated in the column. 7 figs.

  18. Contact structure for use in catalytic distillation

    DOE Patents [OSTI]

    Jones, Jr., Edward M.

    1984-01-01

    A method for conducting catalytic chemical reactions and fractionation of the reaction mixture comprising feeding reactants into a distillation column reactor contracting said reactant in liquid phase with a fixed bed catalyst in the form of a contact catalyst structure consisting of closed porous containers containing the catatlyst for the reaction and a clip means to hold and support said containers, which are disposed above, i.e., on the distillation trays in the tower. The trays have weir means to provide a liquid level on the trays to substantially cover the containers. In other words, the trays function in their ordinary manner with the addition thereto of the catalyst. The reaction mixture is concurrently fractionated in the column.

  19. Contact structure for use in catalytic distillation

    DOE Patents [OSTI]

    Jones, Jr., Edward M.

    1985-01-01

    A method and apparatus for conducting catalytic chemical reactions and fractionation of the reaction mixture, comprising and feeding reactants into a distillation column reactor contracting said reactant in a liquid phase with a fixed bed catalyst in the form of a contact catalyst structure, consisting of closed porous containers containing the catalyst for the reaction and a clip means to hold and support said containers, which are disposed above, i.e., on the distillation trays in the tower. The trays have weir means to provide a liquid level on the trays to substantially cover the containers. In other words, the trays function in their ordinary manner with the addition thereto of the catalyst. The reaction mixture is concurrently fractionated in the column.

  20. Contact structure for use in catalytic distillation

    DOE Patents [OSTI]

    Jones, E.M. Jr.

    1984-03-27

    A method is described for conducting catalytic chemical reactions and fractionation of the reaction mixture comprising feeding reactants into a distillation column reactor, contracting said reactant in liquid phase with a fixed bed catalyst in the form of a contact catalyst structure consisting of closed porous containers containing the catalyst for the reaction and a clip means to hold and support said containers, which are disposed above, i.e., on the distillation trays in the tower. The trays have weir means to provide a liquid level on the trays to substantially cover the containers. In other words, the trays function in their ordinary manner with the addition thereto of the catalyst. The reaction mixture is concurrently fractionated in the column. 7 figs.

  1. Catalytic hydroprocessing of petroleum and distillates

    SciTech Connect (OSTI)

    Oballa, M.C.; Shih, S.S.

    1994-12-31

    There is a strong push for the processing of heavy oils, bitumen and/or residue, which carries with it some problems. These are connected with obtaining state-of-the-art technologies at reasonable capital and operating costs to the refiner. Then there are problems associated with choosing the best catalyst--one specially designed to lower considerably the high content of heteroatoms (S, N, O) and metals (V, Ni, Fe). To address the above considerations, engineers and scientists working in the processing of petroleum and distillates from different parts of the world presented papers covering different facets of residue upgrading and distillate hydrotreating. This book is a compilation of most of the papers presented in the five sessions of the symposium. The editors have broadly classified the papers in terms of content into the following four categories: catalyst deactivation; upgrading of heavy oils and residue; hydrotreating of distillates; and general papers. All papers have been processed separately for inclusion on the data base.

  2. Fuel-blending stocks from the hydrotreatment of a distillate formed by direct coal liquefaction

    SciTech Connect (OSTI)

    Andile B. Mzinyati

    2007-09-15

    The direct liquefaction of coal in the iron-catalyzed Suplex process was evaluated as a technology complementary to Fischer-Tropsch synthesis. A distinguishing feature of the Suplex process, from other direct liquefaction processes, is the use of a combination of light- and heavy-oil fractions as the slurrying solvent. This results in a product slate with a small residue fraction, a distillate/naphtha mass ratio of 6, and a 65.8 mass % yield of liquid fuel product on a dry, ash-free coal basis. The densities of the resulting naphtha (C{sub 5}-200{sup o}C) and distillate (200-400{sup o}C) fractions from the hydroprocessing of the straight-run Suplex distillate fraction were high (0.86 and 1.04 kg/L, respectively). The aromaticity of the distillate fraction was found to be typical of coal liquefaction liquids, at 60-65%, with a Ramsbottom carbon residue content of 0.38 mass %. Hydrotreatment of the distillate fraction under severe conditions (200{sup o}C, 20.3 MPa, and 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1}) with a NiMo/Al{sub 2}O{sub 3} catalyst gave a product with a phenol content of {lt}1 ppm, a nitrogen content {lt}200 ppm, and a sulfur content {lt}25 ppm. The temperature was found to be the main factor affecting diesel fraction selectivity when operating at conditions of WHSV = 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1} and PH{sub 2} = 20.3 MPa, with excessively high temperatures (T {gt} 420{sup o}C) leading to a decrease in diesel selectivity. The fuels produced by the hydroprocessing of the straight-run Suplex distillate fraction have properties that make them desirable as blending components, with the diesel fraction having a cetane number of 48 and a density of 0.90 kg/L. The gasoline fraction was found to have a research octane number (RON) of 66 and (N + 2A) value of 100, making it ideal as a feedstock for catalytic reforming and further blending with Fischer-Tropsch liquids. 44 refs., 9 figs., 12 tabs.

  3. Catalytic cracking process

    DOE Patents [OSTI]

    Lokhandwala, Kaaeid A.; Baker, Richard W.

    2001-01-01

    Processes and apparatus for providing improved catalytic cracking, specifically improved recovery of olefins, LPG or hydrogen from catalytic crackers. The improvement is achieved by passing part of the wet gas stream across membranes selective in favor of light hydrocarbons over hydrogen.

  4. Apparatus for distilling shale oil from oil shale

    SciTech Connect (OSTI)

    Shishido, T.; Sato, Y.

    1984-02-14

    An apparatus for distilling shale oil from oil shale comprises: a vertical type distilling furnace which is divided by two vertical partitions each provided with a plurality of vent apertures into an oil shale treating chamber and two gas chambers, said oil shale treating chamber being located between said two gas chambers in said vertical type distilling furnace, said vertical type distilling furnace being further divided by at least one horizontal partition into an oil shale distilling chamber in the lower part thereof and at least one oil shale preheating chamber in the upper part thereof, said oil shale distilling chamber and said oil shale preheating chamber communication with each other through a gap provided at an end of said horizontal partition, an oil shale supplied continuously from an oil shale supply port provided in said oil shale treating chamber at the top thereof into said oil shale treating chamber continuously moving from the oil shale preheating chamber to the oil shale distilling chamber, a high-temperature gas blown into an oil shale distilling chamber passing horizontally through said oil shale in said oil shale treating chamber, thereby said oil shale is preheated in said oil shale preheating chamber, and a gaseous shale oil is distilled from said preheated oil shale in said oil shale distilling chamber; and a separator for separating by liquefaction a gaseous shale oil from a gas containing the gaseous shale oil discharged from the oil shale preheating chamber.

  5. Catalytic reforming methods

    DOE Patents [OSTI]

    Tadd, Andrew R; Schwank, Johannes

    2013-05-14

    A catalytic reforming method is disclosed herein. The method includes sequentially supplying a plurality of feedstocks of variable compositions to a reformer. The method further includes adding a respective predetermined co-reactant to each of the plurality of feedstocks to obtain a substantially constant output from the reformer for the plurality of feedstocks. The respective predetermined co-reactant is based on a C/H/O atomic composition for a respective one of the plurality of feedstocks and a predetermined C/H/O atomic composition for the substantially constant output.

  6. Non-catalytic recuperative reformer

    SciTech Connect (OSTI)

    Khinkis, Mark J.; Kozlov, Aleksandr P.; Kurek, Harry

    2015-12-22

    A non-catalytic recuperative reformer has a flue gas flow path for conducting hot flue gas from a thermal process and a reforming mixture flow path for conducting a reforming mixture. At least a portion of the reforming mixture flow path is embedded in the flue gas flow path to permit heat transfer from the hot flue gas to the reforming mixture. The reforming mixture flow path contains substantially no material commonly used as a catalyst for reforming hydrocarbon fuel (e.g., nickel oxide, platinum group elements or rhenium), but instead the reforming mixture is reformed into a higher calorific fuel via reactions due to the heat transfer and residence time. In a preferred embodiment, extended surfaces of metal material such as stainless steel or metal alloy that are high in nickel content are included within at least a portion of the reforming mixture flow path.

  7. New Design Methods and Algorithms for Multi-component Distillation

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Processes | Department of Energy Design Methods and Algorithms for Multi-component Distillation Processes New Design Methods and Algorithms for Multi-component Distillation Processes multicomponent.pdf (517.32 KB) More Documents & Publications Development of Method and Algorithms To Identify Easily Implementable Energy-Efficient Low-Cost Multicomponent Distillation Column Trains With Large Energy Savings For Wide Number of Separations CX-100137 Categorical Exclusion Determination ITP

  8. Prime Supplier Sales Volumes of Distillate Fuel Oils and Kerosene...

    Gasoline and Diesel Fuel Update (EIA)

    Marketing Annual 1997 401 Table 50. Prime Supplier Sales Volumes of Distillate Fuel Oils and Kerosene by PAD District and State (Thousand Gallons per Day) - Continued...

  9. Table 50. Prime Supplier Sales Volumes of Distillate Fuel Oils...

    U.S. Energy Information Administration (EIA) Indexed Site

    Marketing Annual 1999 359 Table 50. Prime Supplier Sales Volumes of Distillate Fuel Oils and Kerosene by PAD District and State (Thousand Gallons per Day) - Continued...

  10. Increasing Distillate Production at U.S. Refineries

    Reports and Publications (EIA)

    2010-01-01

    Paper explores the potential for U.S. refiners to create more distillate and less gasoline without major additional investments beyond those already planned.

  11. NETL - Fuel Reforming Facilities

    SciTech Connect (OSTI)

    2013-06-12

    Research using NETL's Fuel Reforming Facilities explores catalytic issues inherent in fossil-energy related applications, including catalyst synthesis and characterization, reaction kinetics, catalyst activity and selectivity, catalyst deactivation, and stability.

  12. NETL - Fuel Reforming Facilities

    ScienceCinema (OSTI)

    None

    2014-06-27

    Research using NETL's Fuel Reforming Facilities explores catalytic issues inherent in fossil-energy related applications, including catalyst synthesis and characterization, reaction kinetics, catalyst activity and selectivity, catalyst deactivation, and stability.

  13. Omniphobic Membrane for Robust Membrane Distillation

    SciTech Connect (OSTI)

    Lin, SH; Nejati, S; Boo, C; Hu, YX; Osuji, CO; Ehmelech, M

    2014-11-01

    In this work, we fabricate an omniphobic microporous membrane for membrane distillation (MD) by modifying a hydrophilic glass fiber membrane with silica nanoparticles followed by surface fluorination and polymer coating. The modified glass fiber membrane exhibits an anti-wetting property not only against water but also against low surface tension organic solvents that easily wet a hydrophobic polytetrafluoroethylene (PTFE) membrane that is commonly used in MD applications. By comparing the performance of the PTFE and omniphobic membranes in direct contact MD experiments in the presence of a surfactant (sodium dodecyl sulfate, SDS), we show that SDS wets the hydrophobic PTFE membrane but not the omniphobic membrane. Our results suggest that omniphobic membranes are critical for MD applications with feed waters containing surface active species, such as oil and gas produced water, to prevent membrane pore wetting.

  14. Distillate Fuel Oil Assessment for Winter 1996-1997

    Reports and Publications (EIA)

    1997-01-01

    This article describes findings of an analysis of the current low level of distillate stocks which are available to help meet the demand for heating fuel this winter, and presents a summary of the Energy Information Administration's distillate fuel oil outlook for the current heating season under two weather scenarios.

  15. Plasmatron Fuel Reformer Development and Internal Combustion...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle Applications Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle Applications ...

  16. Saber's heavy oil cracking refinery project

    SciTech Connect (OSTI)

    Benefield, C.S.; Glasscock, W.L.

    1983-03-01

    Perhaps more than any other industry, petroleum refining has been subjected to the radical swings in business and political climates of the past several decades. Because of the huge investments and long lead times to construct refining facilities, stable government policies, predictable petroleum prices, secure feedstock supplies and markets, and reliable cost estimates are necessary ingredients to effectively plan new refinery projects. However, over the past ten years the political and economic climates have provided anything but these conditions. Yet, refiners have demonstrated a willingness to undertake risks by continuing to expand and modernize their refineries. The refining business -- just as most businesses -- responds to economic incentives. These incentives, when present, result in new technology and capacity additions. In the 1940's, significant technology advances were commercialized to refine higher-octane motor gasolines. Such processes as continuous catalytic cracking (Houdry Process Corporation), fluid catalytic cracking (Standard Oil Development Company), HF alkylation (UOP and Phillips Petroleum Company), and catalytic reforming (UOP) began to supply a growing gasoline market, generated from the war effort and the ever increasing numbers of automobiles on the road. The post-war economy of the 1950's and 1960's further escalated demand for refined products, products which had to meet higher performance specifications and be produced from a wider range of raw materials. The refining industry met the challenge by introducing hydro-processing technology, such as hydrocracking developed in 1960. But, the era must be characterized by the large crude processing capacity additions, required to meet demand from the rapidly expanding U.S. economy. In 1950, refining capacity was 6.2 million BPD. By 1970, capacity had grown to 11.9 million BPD, an increase of 91%.

  17. Dry reforming of hydrocarbon feedstocks

    SciTech Connect (OSTI)

    Shah, Yatish T.; Gardner, Todd H.

    2014-09-25

    Developments in catalyst technology for the dry reforming of hydrocarbon feedstocks are reviewed for methane, higher hydrocarbons and alcohols. Thermodynamics, mechanisms and the kinetics of dry reforming are also reviewed. The literature on Ni catalysts, bi-metallic Ni catalysts and the role of promoters on Ni catalysts is critically evaluated. The use of noble and transitional metal catalysts for dry reforming is discussed. The application of solid oxide and metal carbide catalysts to dry reforming is also evaluated. Finally, various mechanisms for catalyst deactivation are assessed. This review also examines the various process related issues associated with dry reforming such as its application and heat optimization. Novel approaches such as supercritical dry reforming and microwave assisted dry reforming are briefly expanded upon.

  18. ,,"Distillate Fuel Oil(b)",,,"Alternative Energy Sources(c)"

    U.S. Energy Information Administration (EIA) Indexed Site

    10.9;" " Unit: Percents." ,,"Distillate Fuel Oil(b)",,,"Alternative Energy Sources(c)" ...tchable","Switchable","Receipts(e)","Gas","Fuel Oil","Coal","LPG","Breeze","Other(f)" ...

  19. Membrane augmented distillation to separate solvents from water

    DOE Patents [OSTI]

    Huang, Yu; Baker, Richard W.; Daniels, Rami; Aldajani, Tiem; Ly, Jennifer H.; Alvarez, Franklin R.; Vane, Leland M.

    2012-09-11

    Processes for removing water from organic solvents, such as ethanol. The processes include distillation to form a rectified overhead vapor, compression of the rectified vapor, and treatment of the compressed vapor by two sequential membrane separation steps.

  20. Heat Integrated Distillation through Use of Microchannel Technology

    Broader source: Energy.gov [DOE]

    This factsheet describes a research project whose goal is to develop a breakthrough distillation process using Microchannel Process Technology to integrate heat transfer and separation into a single unit operation.

  1. A Method to Distill Hydrogen Isotopes from Lithium | Princeton...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    to Distill Hydrogen Isotopes from Lithium This white paper outlines a method for the removal of tritium and deuterium from liquid lithium. The method is based on rapid or flash ...

  2. ,"New Mexico Sales of Distillate Fuel Oil by End Use"

    U.S. Energy Information Administration (EIA) Indexed Site

    Consumers (Thousand Gallons)","New Mexico Total Distillate SalesDeliveries to Military Consumers (Thousand Gallons)","New Mexico No 2 Diesel SalesDeliveries to Off-Highway ...

  3. Correlations estimate volume distilled using gravity, boiling point

    SciTech Connect (OSTI)

    Moreno, A.; Consuelo Perez de Alba, M. del; Manriquez, L.; Guardia Mendoz, P. de la

    1995-10-23

    Mathematical nd graphic correlations have been developed for estimating cumulative volume distilled as a function of crude API gravity and true boiling point (TBP). The correlations can be used for crudes with gravities of 21--34{degree} API and boiling points of 150--540 C. In distillation predictions for several mexican and Iraqi crude oils, the correlations have exhibited accuracy comparable to that of laboratory measurements. The paper discusses the need for such a correlation and the testing of the correlation.

  4. ITP Chemicals: Hybrid Separations/Distillation Technology. Research

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Opportunities for Energy and Emissions Reduction | Department of Energy Hybrid Separations/Distillation Technology. Research Opportunities for Energy and Emissions Reduction ITP Chemicals: Hybrid Separations/Distillation Technology. Research Opportunities for Energy and Emissions Reduction hybrid_separation.pdf (315.31 KB) More Documents & Publications Review of Historical Membrane Workshop Results Membrane Technology Workshop Summary Report, November 2012 Membrane Technology W

  5. Peridynamic model for fatigue cracking.

    SciTech Connect (OSTI)

    Silling, Stewart A.; Abe Askari

    2014-10-01

    The peridynamic theory is an extension of traditional solid mechanics in which the field equations can be applied on discontinuities, such as growing cracks. This paper proposes a bond damage model within peridynamics to treat the nucleation and growth of cracks due to cyclic loading. Bond damage occurs according to the evolution of a variable called the %22remaining life%22 of each bond that changes over time according to the cyclic strain in the bond. It is shown that the model reproduces the main features of S-N data for typical materials and also reproduces the Paris law for fatigue crack growth. Extensions of the model account for the effects of loading spectrum, fatigue limit, and variable load ratio. A three-dimensional example illustrates the nucleation and growth of a helical fatigue crack in the torsion of an aluminum alloy rod.

  6. Cracking behavior of cored structures

    SciTech Connect (OSTI)

    Wahid, A.; Olson, D.L.; Matlock, D.K.; Kelly, T.J.

    1991-12-31

    The effects of compositional gradients, are considered based on a thermodynamic analysis, referred to as the Cahn-Hillard analysis, which describes the degree to which a local surface energy is modified by the presence of a composition gradient. The analysis predicts that both ductile and brittle fracture mechanisms are enhanced by the presence of a composition gradient. Data on stress corrosion cracking and fatigue crack growth in selected FCC alloys are used to illustrate the significance of microsegregation on mechanical properties.

  7. Cracking behavior of cored structures

    SciTech Connect (OSTI)

    Wahid, A.; Olson, D.L.; Matlock, D.K. . Center for Welding and Joining Research); Kelly, T.J. )

    1991-01-01

    The effects of compositional gradients, are considered based on a thermodynamic analysis, referred to as the Cahn-Hillard analysis, which describes the degree to which a local surface energy is modified by the presence of a composition gradient. The analysis predicts that both ductile and brittle fracture mechanisms are enhanced by the presence of a composition gradient. Data on stress corrosion cracking and fatigue crack growth in selected FCC alloys are used to illustrate the significance of microsegregation on mechanical properties.

  8. Catalytic Reforming Downstream Processing of Fresh Feed Input

    U.S. Energy Information Administration (EIA) Indexed Site

    Process: Catalytic Reforming Catalytic Cracking Catalytic Hydrocracking Delayed and Fluid Coking Period-Unit: Monthly-Thousand Barrels per Day Annual-Thousand Barrels per Day Download Series History Download Series History Definitions, Sources & Notes Definitions, Sources & Notes Show Data By: Process Area Jan-16 Feb-16 Mar-16 Apr-16 May-16 Jun-16 View History U.S. 2,668 2,629 2,824 2,727 2,894 2,994 2010-2016 PADD 1 192 183 180 188 193 195 2010-2016 East Coast 175 167 164 174 176 177

  9. Methanol partial oxidation reformer

    DOE Patents [OSTI]

    Ahmed, S.; Kumar, R.; Krumpelt, M.

    1999-08-24

    A partial oxidation reformer is described comprising a longitudinally extending chamber having a methanol, water and an air inlet and an outlet. An igniter mechanism is near the inlets for igniting a mixture of methanol and air, while a partial oxidation catalyst in the chamber is spaced from the inlets and converts methanol and oxygen to carbon dioxide and hydrogen. Controlling the oxygen to methanol mole ratio provides continuous slightly exothermic partial oxidation reactions of methanol and air producing hydrogen gas. The liquid is preferably injected in droplets having diameters less than 100 micrometers. The reformer is useful in a propulsion system for a vehicle which supplies a hydrogen-containing gas to the negative electrode of a fuel cell. 7 figs.

  10. Methanol partial oxidation reformer

    DOE Patents [OSTI]

    Ahmed, Shabbir; Kumar, Romesh; Krumpelt, Michael

    1999-01-01

    A partial oxidation reformer comprising a longitudinally extending chamber having a methanol, water and an air inlet and an outlet. An igniter mechanism is near the inlets for igniting a mixture of methanol and air, while a partial oxidation catalyst in the chamber is spaced from the inlets and converts methanol and oxygen to carbon dioxide and hydrogen. Controlling the oxygen to methanol mole ratio provides continuous slightly exothermic partial oxidation reactions of methanol and air producing hydrogen gas. The liquid is preferably injected in droplets having diameters less than 100 micrometers. The reformer is useful in a propulsion system for a vehicle which supplies a hydrogen-containing gas to the negative electrode of a fuel cell.

  11. Methanol partial oxidation reformer

    DOE Patents [OSTI]

    Ahmed, S.; Kumar, R.; Krumpelt, M.

    1999-08-17

    A partial oxidation reformer is described comprising a longitudinally extending chamber having a methanol, water and an air inlet and an outlet. An igniter mechanism is near the inlets for igniting a mixture of methanol and air, while a partial oxidation catalyst in the chamber is spaced from the inlets and converts methanol and oxygen to carbon dioxide and hydrogen. Controlling the oxygen to methanol mole ratio provides continuous slightly exothermic partial oxidation reactions of methanol and air producing hydrogen gas. The liquid is preferably injected in droplets having diameters less than 100 micrometers. The reformer is useful in a propulsion system for a vehicle which supplies a hydrogen-containing gas to the negative electrode of a fuel cell. 7 figs.

  12. Methanol partial oxidation reformer

    DOE Patents [OSTI]

    Ahmed, Shabbir; Kumar, Romesh; Krumpelt, Michael

    2001-01-01

    A partial oxidation reformer comprising a longitudinally extending chamber having a methanol, water and an air inlet and an outlet. An igniter mechanism is near the inlets for igniting a mixture of methanol and air, while a partial oxidation catalyst in the chamber is spaced from the inlets and converts methanol and oxygen to carbon dioxide and hydrogen. Controlling the oxygen to methanol mole ratio provides continuous slightly exothermic partial oxidation reactions of methanol and air producing hydrogen gas. The liquid is preferably injected in droplets having diameters less than 100 micrometers. The reformer is useful in a propulsion system for a vehicle which supplies a hydrogen-containing gas to the negative electrode of a fuel cell.

  13. Steam reformer with catalytic combustor

    DOE Patents [OSTI]

    Voecks, Gerald E.

    1990-03-20

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  14. FRACTIONAL DISTILLATION SEPARATION OF PLUTONIUM VALUES FROM LIGHT ELEMENT VALUES

    DOE Patents [OSTI]

    Cunningham, B.B.

    1957-12-17

    A process is described for removing light element impurities from plutonium. It has been found that plutonium contaminated with impurities may be purified by converting the plutonium to a halide and purifying the halide by a fractional distillation whereby impurities may be distilled from the plutonium halide. A particularly effective method includes the step of forming a lower halide such as the trior tetrahalide and distilling the halide under conditions such that no decomposition of the halide occurs. Molecular distillation methods are particularly suitable for this process. The apparatus may comprise an evaporation plate with means for heating it and a condenser surface with means for cooling it. The condenser surface is placed at a distance from the evaporating surface less than the mean free path of molecular travel of the material being distilled at the pressure and temperature used. The entire evaporating system is evacuated until the pressure is about 10/sup -4/ millimeters of mercury. A high temperuture method is presented for sealing porous materials such as carbon or graphite that may be used as a support or a moderator in a nuclear reactor. The carbon body is subjected to two surface heats simultaneously in an inert atmosphere; the surface to be sealed is heated to 1500 degrees centigrade; and another surface is heated to 300 degrees centigrade, whereupon the carbon vaporizes and flows to the cooler surface where it is deposited to seal that surface. This method may be used to seal a nuclear fuel in the carbon structure.

  15. Getter materials for cracking ammonia

    DOE Patents [OSTI]

    Boffito, Claudio; Baker, John D.

    1999-11-02

    A method is provided for cracking ammonia to produce hydrogen. The method includes the steps of passing ammonia over an ammonia-cracking catalyst which is an alloy including (1) alloys having the general formula Zr.sub.1-x Ti.sub.x M.sub.1 M.sub.2, wherein M.sub.1 and M.sub.2 are selected independently from the group consisting of Cr, Mn, Fe, Co, and Ni, and x is between about 0.0 and about 1.0 inclusive; and between about 20% and about 50% Al by weight. In another aspect, the method of the invention is used to provide methods for operating hydrogen-fueled internal combustion engines and hydrogen fuel cells. In still another aspect, the present invention provides a hydrogen-fueled internal combustion engine and a hydrogen fuel cell including the above-described ammonia-cracking catalyst.

  16. Negative Valve Overlap Reforming Chemistry in Low-Oxygen Environments

    SciTech Connect (OSTI)

    Szybist, James P; Steeper, Richard R.; Splitter, Derek A; Kalaskar, Vickey B; Pihl, Josh A; Daw, C Stuart

    2014-01-01

    Fuel injection into the negative valve overlap (NVO) period is a common method for controlling combustion phasing in homogeneous charge compression ignition (HCCI) and other forms of advanced combustion. When fuel is injected into O2-deficient NVO conditions, a portion of the fuel can be converted to products containing significant levels of H2 and CO. Additionally, other short chain hydrocarbons are produced by means of thermal cracking, water-gas shift, and partial oxidation reactions. The present study experimentally investigates the fuel reforming chemistry that occurs during NVO. To this end, two very different experimental facilities are utilized and their results are compared. One facility is located at Oak Ridge National Laboratory, which uses a custom research engine cycle developed to isolate the NVO event from main combustion, allowing a steady stream of NVO reformate to be exhausted from the engine and chemically analyzed. The other experimental facility, located at Sandia National Laboratories, uses a dump valve to capture the exhaust from a single NVO event for analysis. Results from the two experiments are in excellent trend-wise agreement and indicate that the reforming process under low-O2 conditions produces substantial concentrations of H2, CO, methane, and other short-chain hydrocarbon species. The concentration of these species is found to be strongly dependent on fuel injection timing and injected fuel type, with weaker dependencies on NVO duration and initial temperature, indicating that NVO reforming is kinetically slow. Further, NVO reforming does not require a large energy input from the engine, meaning that it is not thermodynamically expensive. The implications of these results on HCCI and other forms of combustion are discussed in detail.

  17. Nonlinear structural crack growth monitoring

    DOE Patents [OSTI]

    Welch, Donald E.; Hively, Lee M.; Holdaway, Ray F.

    2002-01-01

    A method and apparatus are provided for the detection, through nonlinear manipulation of data, of an indicator of imminent failure due to crack growth in structural elements. The method is a process of determining energy consumption due to crack growth and correlating the energy consumption with physical phenomena indicative of a failure event. The apparatus includes sensors for sensing physical data factors, processors or the like for computing a relationship between the physical data factors and phenomena indicative of the failure event, and apparatus for providing notification of the characteristics and extent of such phenomena.

  18. ,"No. 2 Distillate Sales to End Users Refiner Sales Volumes"

    U.S. Energy Information Administration (EIA) Indexed Site

    ... Refiners (Thousand Gallons per Day)","New Mexico No 2 Distillate Retail Sales by Refiners ...57.7,6018.7,64.6,101.5,691.5,1553.8,1576.9,2030.5,4320.3,1350.4,683.2,792.4,316.4,804.3,37...

  19. Table A3. Refiner/Reseller Prices of Distillate and Residual...

    U.S. Energy Information Administration (EIA) Indexed Site

    A3. RefinerReseller Prices of Distillate and Residual Fuel Oils, by PAD District, 1983-Present (Cents per Gallon Excluding Taxes) Geographic Area Year No. 1 Distillate No. 2...

  20. New Design Methods and Algorithms for Multi-component Distillation Processes

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Design Methods and Algorithms for Multi-component Distillation Processes Improved Energy Efficiency through the Determination of Optimal Distillation Configuration The ability to apply low-energy distillation confgurations can allow chemical manufacturers to reduce energy consumption of both existing and grassroots plants. However, the determina- tion of an appropriate confguration is limited by an incomplete knowledge of the 'search space' for a proper distillation network. Currently, no

  1. Creep crack growth in ductile alloys

    SciTech Connect (OSTI)

    Argon, A.S.; Lau, C.W.; Ozmat, B.; Parks, D.M.

    1984-01-01

    Creep crack growth in ductile alloys involves considerable fragmentation of the crack tip region in its early phases of growth. This is a result of the defocusing action of crack tip blunting by both distortional and cavitational strains on the distribution of intergranular creep damage and is affected significantly by the initial sharpness of the crack. Specific models of intergranular damage combining non-steady creep flow, evolution and growth of grain boundary facet cracks in the inelastic deformation field leading to final fracture have been developed. When used in conjunction with finite element programs for crack tips, these damage models can explain such crack extension modes. The combination of mechanistic three dimensional damage models and large strain finite element codes, promise to be of wide-spread utility in predicting the development of creep damage under complex loading histories.

  2. Applications of solar reforming technology

    SciTech Connect (OSTI)

    Spiewak, I.; Tyner, C.E.; Langnickel, U.

    1993-11-01

    Research in recent years has demonstrated the efficient use of solar thermal energy for driving endothermic chemical reforming reactions in which hydrocarbons are reacted to form synthesis gas (syngas). Closed-loop reforming/methanation systems can be used for storage and transport of process heat and for short-term storage for peaking power generation. Open-loop systems can be used for direct fuel production; for production of syngas feedstock for further processing to specialty chemicals and plastics and bulk ammonia, hydrogen, and liquid fuels; and directly for industrial processes such as iron ore reduction. In addition, reforming of organic chemical wastes and hazardous materials can be accomplished using the high-efficiency destruction capabilities of steam reforming. To help identify the most promising areas for future development of this technology, we discuss in this paper the economics and market potential of these applications.

  3. Distributed Bio-Oil Reforming

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Distributed Bio-Oil Reforming R. Evans, S. Czernik, R. French, M. Ratcliff National ... GAS 7 BIOMASS BIO-OIL CHAR For reactor or export Gas recycle For fluidization or export ...

  4. Distributed Bio-Oil Reforming | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Distributed Bio-Oil Reforming Distributed Bio-Oil Reforming Presentation by NREL's Robert Evans at the October 24, 2006 Bio-Derived Liquids to Hydrogen Distributed Reforming ...

  5. Before House Committee on Oversight and Government Reform | Department...

    Office of Environmental Management (EM)

    House Committee on Oversight and Government Reform Before House Committee on Oversight and Government Reform Before House Committee on Oversight and Government Reform By: Secretary...

  6. Integrated process of distillation with side reactors for synthesis of organic acid esters

    DOE Patents [OSTI]

    Panchal, Chandrakant B; Prindle, John C; Kolah, Aspri; Miller, Dennis J; Lira, Carl T

    2015-11-04

    An integrated process and system for synthesis of organic-acid esters is provided. The method of synthesizing combines reaction and distillation where an organic acid and alcohol composition are passed through a distillation chamber having a plurality of zones. Side reactors are used for drawing off portions of the composition and then recycling them to the distillation column for further purification. Water is removed from a pre-reactor prior to insertion into the distillation column. An integrated heat integration system is contained within the distillation column for further purification and optimizing efficiency in the obtaining of the final product.

  7. Enhanced Separation Efficiency in Olefin/Paraffin Distillation

    Broader source: Energy.gov [DOE]

    This factsheet describes a research project whose main objective is to develop technologies to enhance separation efficiencies by replacing the conventional packing materials with hollow fiber membranes, which have a high specific area and separated channels for both liquid and vapor phases. The use of hollow fibers in distillation columns can help refineries decrease operating costs, reduce greenhouse gas emissions through reduced heating costs, and help expand U.S. refining capacity through improvements to existing sites, without large scale capital investment.

  8. Reactive Distillation for Esterification of Bio-based Organic Acids

    SciTech Connect (OSTI)

    Fields, Nathan; Miller, Dennis J.; Asthana, Navinchandra S.; Kolah, Aspi K.; Vu, Dung; Lira, Carl T.

    2008-09-23

    The following is the final report of the three year research program to convert organic acids to their ethyl esters using reactive distillation. This report details the complete technical activities of research completed at Michigan State University for the period of October 1, 2003 to September 30, 2006, covering both reactive distillation research and development and the underlying thermodynamic and kinetic data required for successful and rigorous design of reactive distillation esterification processes. Specifically, this project has led to the development of economical, technically viable processes for ethyl lactate, triethyl citrate and diethyl succinate production, and on a larger scale has added to the overall body of knowledge on applying fermentation based organic acids as platform chemicals in the emerging biorefinery. Organic acid esters constitute an attractive class of biorenewable chemicals that are made from corn or other renewable biomass carbohydrate feedstocks and replace analogous petroleum-based compounds, thus lessening U.S. dependence on foreign petroleum and enhancing overall biorefinery viability through production of value-added chemicals in parallel with biofuels production. Further, many of these ester products are candidates for fuel (particularly biodiesel) components, and thus will serve dual roles as both industrial chemicals and fuel enhancers in the emerging bioeconomy. The technical report from MSU is organized around the ethyl esters of four important biorenewables-based acids: lactic acid, citric acid, succinic acid, and propionic acid. Literature background on esterification and reactive distillation has been provided in Section One. Work on lactic acid is covered in Sections Two through Five, citric acid esterification in Sections Six and Seven, succinic acid in Section Eight, and propionic acid in Section Nine. Section Ten covers modeling of ester and organic acid vapor pressure properties using the SPEAD (Step Potential

  9. Crack growth and propagation in metallic alloys

    SciTech Connect (OSTI)

    Morrey, W.C.; Wille, L.T.

    1996-12-01

    Using large-scale molecular dynamics simulation on a massively parallel computer, the authors have studied the initiation of cracking in a Monel-like alloy of Cu-Ni. In a low temperature 2D sample, fracture from a notch starts at a little beyond 2.5% critical strain when the propagation direction is perpendicular to a cleavage plane. The authors discuss a method of characterizing crack tip position using a measure of area around the crack tip.

  10. Hydrogen-induced cracking in pure iron

    SciTech Connect (OSTI)

    Armstrong, J.H.; Carpenter, S.H.

    1985-01-01

    The modulus and internal friction of Armco iron were continuously measured during cathodic charging with hydrogen to investigate crack initiation and growth. The observed modulus decrease was attributed to crack initiation and growth. The internal friction increase during cathodic charging was attributed to plastic deformation accompanying the crack formation. Both the modulus and internal friction behavior were found to be a sum of two parallel exponential processes. The two exponential processes were consistent with different sources of carbon for the crack-producing hydrogen bubble nucleation.

  11. Investigations of Low Temperature Time Dependent Cracking

    SciTech Connect (OSTI)

    Van der Sluys, W A; Robitz, E S; Young, B A; Bloom, J

    2002-09-30

    The objective of this project was to investigate metallurgical and mechanical phenomena associated with time dependent cracking of cold bent carbon steel piping at temperatures between 327 C and 360 C. Boiler piping failures have demonstrated that understanding the fundamental metallurgical and mechanical parameters controlling these failures is insufficient to eliminate it from the field. The results of the project consisted of the development of a testing methodology to reproduce low temperature time dependent cracking in laboratory specimens. This methodology was used to evaluate the cracking resistance of candidate heats in order to identify the factors that enhance cracking sensitivity. The resultant data was integrated into current available life prediction tools.

  12. Bringing electricity reform to the Philippines

    SciTech Connect (OSTI)

    Fe Villamejor-Mendoza, Maria

    2008-12-15

    Electricity reforms will not translate to competition overnight. But reforms are inching their way forward in institutions and stakeholders of the Philippine electricity industry, through regulatory and competition frameworks, processes, and systems promulgated and implemented. (author)

  13. Method of steam reforming methanol to hydrogen

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  14. Development of crack shape: LBB methodology for cracked pipes

    SciTech Connect (OSTI)

    Moulin, D.; Chapuliot, S.; Drubay, B.

    1997-04-01

    For structures like vessels or pipes containing a fluid, the Leak-Before-Break (LBB) assessment requires to demonstrate that it is possible, during the lifetime of the component, to detect a rate of leakage due to a possible defect, the growth of which would result in a leak before-break of the component. This LBB assessment could be an important contribution to the overall structural integrity argument for many components. The aim of this paper is to review some practices used for LBB assessment and to describe how some new R & D results have been used to provide a simplified approach of fracture mechanics analysis and especially the evaluation of crack shape and size during the lifetime of the component.

  15. Crack initiation under generalized plane strain conditions

    SciTech Connect (OSTI)

    Shum, D.K.M.; Merkle, J.G.

    1991-01-01

    A method for estimating the decrease in crack-initiation toughness, from a reference plane strain value, due to positive straining along the crack front of a circumferential flaw in a reactor pressure vessel is presented in this study. This method relates crack initiation under generalized plane strain conditions with material failure at points within a distance of a few crack-tip-opening displacements ahead of a crack front, and involves the formulation of a micromechanical crack-initiation model. While this study is intended to address concerns regarding the effects of positive out-of- plane straining on ductile crack initiation, the approach adopted in this work can be extended in a straightforward fashion to examine conditions of macroscopic cleavage crack initiation. Provided single- parameter dominance of near-tip fields exists in the flawed structure, results from this study could be used to examine the appropriateness of applying plane strain fracture toughness to the evaluation of circumferential flaws, in particular to those in ring-forged vessels which have no longitudinal welds. In addition, results from this study could also be applied toward the analysis of the effects of thermal streaming on the fracture resistance of circumferentially oriented flaws in a pressure vessel. 37 refs., 8 figs., 1 tab.

  16. Investigation of Cracked Lithium Hydride Reactor Vessels

    SciTech Connect (OSTI)

    bird, e.l.; mustaleski, t.m.

    1999-06-01

    Visual examination of lithium hydride reactor vessels revealed cracks that were adjacent to welds, most of which were circumferentially located in the bottom portion of the vessels. Sections were cut from the vessels containing these cracks and examined by use of the metallograph, scanning electron microscope, and microprobe to determine the cause of cracking. Most of the cracks originated on the outer surface just outside the weld fusion line in the base material and propagated along grain boundaries. Crack depths of those examined sections ranged from {approximately}300 to 500 {micro}m. Other cracks were reported to have reached a maximum depth of 1/8 in. The primary cause of cracking was the creation of high tensile stresses associated with the differences in the coefficients of thermal expansion between the filler metal and the base metal during operation of the vessel in a thermally cyclic environment. This failure mechanism could be described as creep-type fatigue, whereby crack propagation may have been aided by the presence of brittle chromium carbides along the grain boundaries, which indicates a slightly sensitized microstructure.

  17. Crack length determination by ultrasonic methods

    SciTech Connect (OSTI)

    Rehbein, D.K.; Thompson, R.B.; Buck, O.

    1992-01-01

    Under the restriction of being able to operate in through transmission with focussed transducers, it has been shown that the location of the tip of a fatigue crack can be determined to within 0.5 mm in those cases where curvature of the crack front is significant with correspondingly better accuracy as the curvature decreases. Location of the crack tip is accomplished through use of the distributed spring model and also yields information on the residual stresses due to closure. The technique used is able to determine the crack length to within [plus minus] 0.5 mm in the unloaded condition in contrast to most of the work done previously, removing the necessity for application of a load sufficient to fully open the crack.

  18. Crack length determination by ultrasonic methods

    SciTech Connect (OSTI)

    Rehbein, D.K.; Thompson, R.B.; Buck, O.

    1992-12-31

    Under the restriction of being able to operate in through transmission with focussed transducers, it has been shown that the location of the tip of a fatigue crack can be determined to within 0.5 mm in those cases where curvature of the crack front is significant with correspondingly better accuracy as the curvature decreases. Location of the crack tip is accomplished through use of the distributed spring model and also yields information on the residual stresses due to closure. The technique used is able to determine the crack length to within {plus_minus} 0.5 mm in the unloaded condition in contrast to most of the work done previously, removing the necessity for application of a load sufficient to fully open the crack.

  19. Integrated reformer and shift reactor

    DOE Patents [OSTI]

    Bentley, Jeffrey M.; Clawson, Lawrence G.; Mitchell, William L.; Dorson, Matthew H.

    2006-06-27

    A hydrocarbon fuel reformer for producing diatomic hydrogen gas is disclosed. The reformer includes a first reaction vessel, a shift reactor vessel annularly disposed about the first reaction vessel, including a first shift reactor zone, and a first helical tube disposed within the first shift reactor zone having an inlet end communicating with a water supply source. The water supply source is preferably adapted to supply liquid-phase water to the first helical tube at flow conditions sufficient to ensure discharge of liquid-phase and steam-phase water from an outlet end of the first helical tube. The reformer may further include a first catalyst bed disposed in the first shift reactor zone, having a low-temperature shift catalyst in contact with the first helical tube. The catalyst bed includes a plurality of coil sections disposed in coaxial relation to other coil sections and to the central longitudinal axis of the reformer, each coil section extending between the first and second ends, and each coil section being in direct fluid communication with at least one other coil section.

  20. Crack shape developments and leak rates for circumferential complex-cracked pipes

    SciTech Connect (OSTI)

    Brickstad, B.; Bergman, M.

    1997-04-01

    A computerized procedure has been developed that predicts the growth of an initial circumferential surface crack through a pipe and further on to failure. The crack growth mechanism can either be fatigue or stress corrosion. Consideration is taken to complex crack shapes and for the through-wall cracks, crack opening areas and leak rates are also calculated. The procedure is based on a large number of three-dimensional finite element calculations of cracked pipes. The results from these calculations are stored in a database from which the PC-program, denoted LBBPIPE, reads all necessary information. In this paper, a sensitivity analysis is presented for cracked pipes subjected to both stress corrosion and vibration fatigue.

  1. Constraint effects observed in crack initiation stretch

    SciTech Connect (OSTI)

    Lambert, D.M.; Ernst, H.A.

    1995-12-31

    The current paper characterizes constraint in fracture: J-modified resistance (Jr) curves were developed for two tough structural materials, 6061-T651 (aluminum) and IN718-STA1 (nickel-base superalloy). A wide variety of configurations was tested to consider load configurations from bending to tension including three specimen types (compact tension, center-crack tension, and single-edge notched tension), and a range of ligament lengths and thicknesses, as well as side-grooved and smooth-sided ligaments. The Jr curves exhibited an inflection point after some crack extension, and the data were excluded beyond the inflection. Qualified Jr curves for the two materials showed similar behavior, but R-curves were identical for equal ligament length-to-thickness ratio (RL), for the aluminum alloy, with increasing slope for increasing RL, while for the nickel, the resistance curves aligned for equal ligament thickness, B, and the slope increased for decreasing B. Displacements at the original crack tip (CToD) were recorded throughout the test for several specimens. CToD-versus-crack extension curves were developed, and data were excluded beyond the inflection point (as with the Jr curves). The data collapsed into two distinct curves, thought to represent the surface, plane stress effect and the central, plane strain effect. This was observed for both materials. A technique called profiling is presented for the aluminum alloy only, where the crack face displacements are recorded at the final point of the test as a function of the position throughout the crack cavity, along with an effort to extract the observations in a usable form. Displacements were consistent throughout the cross-section at and behind the original crack tip. In the region where the crack grew, this displacement was developed by a combination of stretch and crack growth. The stretch required to initiate crack extension was a function of the depth beneath the surface into the cross-section.

  2. Table 10.24 Reasons that Made Distillate Fuel Oil Unswitchable, 2006;

    U.S. Energy Information Administration (EIA) Indexed Site

    4 Reasons that Made Distillate Fuel Oil Unswitchable, 2006; Level: National Data; Row: NAICS Codes; Column: Reasons that Made Quantity Unswitchable; Unit: Million barrels. Total Amount of Total Amount of Equipment is Not Switching Unavailable Long-Term Unavailable Combinations of NAICS Distillate Fuel Oil Unswitchable Distillate Capable of Using Adversely Affects Alternative Environmenta Contract Storage for Another Columns F, G, Code(a) Subsector and Industry Consumed as a Fue Fuel Oil Fuel Use

  3. Heavy oil catalytic cracking process and apparatus (Patent) ...

    Office of Scientific and Technical Information (OSTI)

    Heavy oil catalytic cracking process and apparatus Citation Details In-Document Search Title: Heavy oil catalytic cracking process and apparatus This paper describes a fluidized ...

  4. Intergranular Strain Evolution near Fatigue Crack Tips in Polycrystall...

    Office of Scientific and Technical Information (OSTI)

    and history of the residual strain along the crack path depend on the stress multiaxiality, material properties, and history of stress intensity factor and crack growth rate. ...

  5. Uncommon Deformation Mechanisms during Fatigue-Crack Propagation...

    Office of Scientific and Technical Information (OSTI)

    Uncommon Deformation Mechanisms during Fatigue-Crack Propagation in Nanocrystalline Alloys Prev Next Title: Uncommon Deformation Mechanisms during Fatigue-Crack Propagation ...

  6. Resid cracking process and apparatus (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    and the cracking catalyst is coked, catalyst is separated from cracked products in a separation means, coked catalyst is stripped of strippable hydrocarbons with a stripping gas, ...

  7. Table 46. Refiner No. 2 Distillate, Diesel Fuel, and Fuel Oil...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Petroleum Marketing Annual 1999 295 Table 46. Refiner No. 2 Distillate, Diesel Fuel, and Fuel Oil Volumes by PAD District and State (Thousand Gallons per Day) - Continued...

  8. Fractional distillation of C/sub 2//C/sub 3/ hydrocarbons at optimum pressures

    SciTech Connect (OSTI)

    Tedder, D.W.

    1984-08-07

    A method of recovering by distillation the separate components of a hydrocarbon gas mixture comprising ethylene, ethane, propylene and propane which comprises separating the ethylene and ethane as an overhead from a propylene and propane bottom in a first distillation tower at from about 400 to about 600 psia, separating ethylene and ethane as an ethylene overhead and an ethane bottom in a second distillation tower at from about 600 to about 700 psia, and separating propylene as an overhead from a propane bottom in a third distillation tower at from about 280 to about 300 psia is disclosed.

  9. T-534: Vulnerability in the PDF distiller of the BlackBerry Attachment...

    Broader source: Energy.gov (indexed) [DOE]

    PROBLEM: Vulnerability in the PDF distiller of the BlackBerry Attachment Service for the BlackBerry Enterprise Server. PLATFORM: * BlackBerry Enterprise Server Express version...

  10. Study of hydrogen induced cracking in iron

    SciTech Connect (OSTI)

    Armstrong, J.H.

    1985-01-01

    The hydrogen assisted crack growth of Armco iron from cathodic charging was studied using continuous measurements of the modulus and internal friction. A Marx composite piezoelectric oscillator was used to measure resonant frequency and internal friction during the cathodic charging. Internal friction measured before and after cathodic charging was separated into dislocation and magnetic effects. The effects of charging time, vibratory strain amplitude and charging current density were studied. In all cases the modulus decreased continuously during cathodic charging. The internal friction increased rapidly during the early portion of cathodic charging and leveled off during the latter portion. Using a composite sample model (a cracked thin outer layer with a solid core), the change in modulus was found to be proportional to the quantity na/sup 3/..delta..d, where n is the crack density, a is the average crack radius and d is the depth of cracking. The kinetic behavior of both the internal friction and modulus change were found to be a two-part parallel exponential process. The rapid process was quite rapid and was found to be consistent with the initiation and growth of cracks due to the combination of hydrogen and carbon found at grain boundaries. The rapid increase in internal friction during the first process was attributed to the rapid plastic deformation from the initiation of the cracks.

  11. Distribution of potentials in narrow slits simulating the electrochemical situation in the voids of corrosion cracks

    SciTech Connect (OSTI)

    Pokhmurskii, V.I.; Lychkovskii, E.I.; Filatov, V.M.; Gnyp, I.P.

    1988-01-01

    For an experimental determination of the influence of the form and dimensions of a slit and the electrical conductivity of the corrosive medium on the distribution in it of an electric field, an instrument was built making it possible to simulate the electrochemical processes in a crack tip, including in the presence of external polarization. By controlling the voltage it was possible to change the parameters of external cathodic protection of the slit defect. The measuring electrode, of the same material as the working plates of the slit, moves along the slit and records the voltage distribution in the solution (distilled water, reactor boron-control water, and 3% NaCl solution), which is recorded by an oscillograph. The slit and the electrode were prepared from a single strip of Armco iron. In the conclusion of the experiments the plates were replaced with nickel and the slit was filled with a sulfate-chloride nickel plating solution. Results are analyzed.

  12. MECHANICS OF CRACK BRIDGING UNDER DYNAMIC LOADS

    SciTech Connect (OSTI)

    N. SRIDHAR; ET AL

    2001-02-01

    A bridging law for fiber reinforced composites under dynamic crack propagation conditions has been derived. Inertial effects in the mechanism of fiber pullout during dynamic propagation of a bridged crack are critically examined for the first time. By reposing simple shear lag models of pullout as problems of dynamic wave propagation, the effect of the frictional coupling between the fibers and the matrix is accounted for in a fairly straightforward way. The solutions yield the time-dependent relationship between the crack opening displacement and the bridging traction. Engineering criteria and the role of material and geometrical parameters for significant inertial effects are identified.

  13. Cracked-fuel mechanics. [PWR; BWR

    SciTech Connect (OSTI)

    Williford, R.E.; Lanning, D.D.

    1982-01-01

    This paper presents a modelling concept and a set of measurable parameters that have been shown to improve the prediction of the mechanical behavior of cracked fuel/cladding systems without added computational expense. The transition from classical annular gap/cylindrical pellet models to modified bulk properties and further to local behavior for cracked fuel systems is discussed. The results of laboratory experiments to verify these modelling parameters are shown. Data are also presented from laboratory experiments on unirradiated and irradiated rods which show that fuel rod mechanical response depends on fuel fragment size. The impact of these data on cracked fuel behavior and failure modelling is also discussed.

  14. Plasma-catalyzed fuel reformer

    DOE Patents [OSTI]

    Hartvigsen, Joseph J.; Elangovan, S.; Czernichowski, Piotr; Hollist, Michele

    2013-06-11

    A reformer is disclosed that includes a plasma zone to receive a pre-heated mixture of reactants and ionize the reactants by applying an electrical potential thereto. A first thermally conductive surface surrounds the plasma zone and is configured to transfer heat from an external heat source into the plasma zone. The reformer further includes a reaction zone to chemically transform the ionized reactants into synthesis gas comprising hydrogen and carbon monoxide. A second thermally conductive surface surrounds the reaction zone and is configured to transfer heat from the external heat source into the reaction zone. The first thermally conductive surface and second thermally conductive surface are both directly exposed to the external heat source. A corresponding method and system are also disclosed and claimed herein.

  15. Comparison of advanced distillation control methods. Third annual report

    SciTech Connect (OSTI)

    Riggs, J.B.

    1997-07-01

    Detailed dynamic simulations of three industrial distillation columns (a propylene/propane splitter, a xylene/toluene column, and a depropanizer) have been used to study the issue of configuration selection for diagonal PI dual composition controls, feedforward from a feed composition analyzer, and decouplers. Auto Tune Variation (ATV) identification with on-line detuning for setpoint changes was used for tuning the diagonal proportional integral (PI) composition controls. In addition, robustness tests were conducted by inducting reboiler duty upsets. For single composition control, the (L, V) configuration was found to be best. For dual composition control, the optimum configuration changes from one column to another. Moreover, the use of analysis tools, such as RGA, appears to be of little value in identifying the optimum configuration for dual composition control. Using feedforward from a feed composition analyzer and using decouplers are shown to offer significant advantages for certain specific cases.

  16. Low capital implementation of distributed distillation in ethylene recovery

    DOE Patents [OSTI]

    Reyneke, Rian; Foral, Michael J.; Lee, Guang-Chung

    2006-10-31

    An apparatus for recovering ethylene from a hydrocarbon feed stream, where the apparatus is a single distillation column pressure shell encasing an upper region and a lower region. The upper region houses an ethylene distributor rectifying section and the lower region houses a C2 distributor section and an ethylene distributor stripping section. Vapor passes from the lower region into the upper region, and liquid passes from the upper region to the lower region. The process for recovering the ethylene is also disclosed. The hydrocarbon feed stream is introduced into the C2 distributor section, and after a series of stripping and refluxing steps, distinct hydrocarbon products are recovered from the C2 distributor section, the ethylene distributor stripping section, and the ethylene distributor rectifying section, respectively.

  17. 3:2:1 Crack Spread

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    To calculate the 3:2:1 crack spread for a Gulf Coast refinery that processes Louisiana Light Sweet (LLS) crude oil, add the spot price for two barrels of Gulf Coast conventional ...

  18. UV resonance Raman characterization of polycyclic aromatic hydrocarbons in coal liquid distillates

    SciTech Connect (OSTI)

    Rumelfanger, R.; Asher, S.A.; Perry, M.B.

    1988-02-01

    Ultraviolet resonance Raman spectroscopy has been used to characterize the polycyclic aromatic hydrocarbon composition of a series of distillates of coal-derived liquids. The UV Raman spectra easily monitor changes in the polycyclic aromatic hydrocarbon composition as a function of distillation temperature. Specific species, such as pyrene, can be determined by judicious choice of excitation wavelength.

  19. Before the House Oversight and Government Reform Subcommittee on

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology, Information Policy, Intergovernmental Relations, and Procurement Reform | Department of Energy Oversight and Government Reform Subcommittee on Technology, Information Policy, Intergovernmental Relations, and Procurement Reform Before the House Oversight and Government Reform Subcommittee on Technology, Information Policy, Intergovernmental Relations, and Procurement Reform Before the Subcommittee on Technology, Information Policy, Intergovernmental Relations and Procurement

  20. Promoting energy efficiency in reforming electricity markets

    SciTech Connect (OSTI)

    Clinton, J.; Kozloff, K.

    1998-07-01

    Many developing countries are initiating power sector reforms to stimulate private investment, increase operation and management efficiencies, and recover the full costs of power. Reforms may include unbundling generation, transmission, distribution and retail services; commercial management; competition; and private ownership. This paper draws upon six country case studies--Argentina, Chile, New Zealand, Norway, the United Kingdom, and the US--to identify major models of power reforms and their implications for energy efficiency--both positive and negative. There are both structural and institutional features of reform that may discourage commercial offerings of end-use efficiency services. Valuable lessons are discussed regarding what reforms and policies have worked to promote energy efficiency and which have not. Several models are offered for how developing countries can promote energy efficiency under some of the more common forms of power sector restructuring. Conclusions and recommendations are directed at key decision-makers in developing countries contemplating power sector reforms.

  1. Production of hydrogen by thermocatalytic cracking of natural gas. Task 4 report; Annual report

    SciTech Connect (OSTI)

    1995-10-01

    The conventional methods of hydrogen production from natural gas, for example, steam reforming (SR), are complex multi-step processes. These processes also result in the emission of large quantities of CO{sub 2} into the atmosphere. One alternative is the single-step thermocatalytic cracking (TCC) (or decomposition) of natural gas into hydrogen and carbon. The comparative assessment of SR and TCC processes was conducted. Thermocatalytic cracking of methane over various catalysts and supports in a wide range of temperatures (500--900 C) and flow rates was conducted. Two types of fix bed catalytic reactors were designed, built and tested: continuous flow and pulse reactors. Ni-Mo/Alumina and Fe-catalysts demonstrated relatively high efficiency in the methane cracking reaction at the range of temperatures 600--800 C. Fe-catalyst demonstrated fairly good stability, whereas alumina-supported Pt-catalyst rapidly lost its catalytic activity. Methane decomposition reaction over Ni-Mo/alumina was studied over wide range of space velocities in a continuous flow fixed bed catalytic reactor. The experimental results indicate that the hydrogen yield decreases noticeably with an increase in the space velocity of methane. The pulse type catalytic reactor was used to test the activity of the catalysts. It was found that induction period on the kinetic curve of hydrogen production corresponded to the reduction of metal oxide to metallic form of the catalyst. SEM method was used to study the structure of the carbon deposited on the catalyst surface.

  2. Pyrochem Catalysts for Diesel Fuel Reforming

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Pyrochem Catalysts for Diesel Fuel Reforming Success Story Converting heavy hydrocarbons, such as diesel and coal-based fuels, into hydrogen-rich synthesis gas is a necessary step for fuel cells and other applications. The high sulfur and aromatic content of these fuels poses a major technical challenge since these components can deactivate reforming catalysts. Taking on this challenge, NETL researchers invented a novel fuel-reforming catalyst that overcomes limitations of current catalysts by

  3. Unfunded Mandates Reform Act; Intergovernmental Consultation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    consultation under the Unfunded Mandates Reform Act of 1995. The policy reflects the guidelines and instructions that the Director of the Office of Management and Budget (OMB) ...

  4. Federal Information Technology Acquisition Reform Act (FITARA...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Federal Information Technology Acquisition Reform Act (FITARA) Data Resources FITARA Resources Available for Download: DOE IT Policy Archive: ZIP IT Leadership Directory: HTML | ...

  5. TRANSPORT THROUGH CRACKED CONCRETE: LITERATURE REVIEW

    SciTech Connect (OSTI)

    Langton, C.

    2012-05-11

    Concrete containment structures and cement-based fills and waste forms are used at the Savannah River Site to enhance the performance of shallow land disposal systems designed for containment of low-level radioactive waste. Understanding and measuring transport through cracked concrete is important for describing the initial condition of radioactive waste containment structures at the Savannah River Site (SRS) and for predicting performance of these structures over time. This report transmits the results of a literature review on transport through cracked concrete which was performed by Professor Jason Weiss, Purdue University per SRR0000678 (RFP-RQ00001029-WY). This review complements the NRC-sponsored literature review and assessment of factors relevant to performance of grouted systems for radioactive waste disposal. This review was performed by The Center for Nuclear Waste Regulatory Analyses, San Antonio, TX, and The University of Aberdeen, Aberdeen Scotland and was focused on tank closure. The objective of the literature review on transport through cracked concrete was to identify information in the open literature which can be applied to SRS transport models for cementitious containment structures, fills, and waste forms. In addition, the literature review was intended to: (1) Provide a framework for describing and classifying cracks in containment structures and cementitious materials used in radioactive waste disposal, (2) Document the state of knowledge and research related to transport through cracks in concrete for various exposure conditions, (3) Provide information or methodology for answering several specific questions related to cracking and transport in concrete, and (4) Provide information that can be used to design experiments on transport through cracked samples and actual structures.

  6. Recent evaluations of crack-opening-area in circumferentially cracked pipes

    SciTech Connect (OSTI)

    Rahman, S.; Brust, F.; Ghadiali, N.; Wilkowski, G.; Miura, N.

    1997-04-01

    Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. The leak rates depend on the crack-opening area of the through-wall crack in the pipe. In addition to LBB analyses which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section XI. The objectives of this study were to review, evaluate, and refine current predictive models for performing crack-opening-area analyses of circumferentially cracked pipes. The results from twenty-five full-scale pipe fracture experiments, conducted in the Degraded Piping Program, the International Piping Integrity Research Group Program, and the Short Cracks in Piping and Piping Welds Program, were used to verify the analytical models. Standard statistical analyses were performed to assess used to verify the analytical models. Standard statistical analyses were performed to assess quantitatively the accuracy of the predictive models. The evaluation also involved finite element analyses for determining the crack-opening profile often needed to perform leak-rate calculations.

  7. Cost Analysis of Bio-Derived Liquids Reforming (Presentation) | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Bio-Derived Liquids Reforming (Presentation) Cost Analysis of Bio-Derived Liquids Reforming (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 03_dti_cost_analysis_bio-derived_liquids_reforming.pdf (471.59 KB) More Documents & Publications BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Bio-Derived Liquids to Hydrogen Distributed Reforming Working

  8. Solid oxide fuel cell steam reforming power system

    DOE Patents [OSTI]

    Chick, Lawrence A.; Sprenkle, Vincent L.; Powell, Michael R.; Meinhardt, Kerry D.; Whyatt, Greg A.

    2013-03-12

    The present invention is a Solid Oxide Fuel Cell Reforming Power System that utilizes adiabatic reforming of reformate within this system. By utilizing adiabatic reforming of reformate within the system the system operates at a significantly higher efficiency than other Solid Oxide Reforming Power Systems that exist in the prior art. This is because energy is not lost while materials are cooled and reheated, instead the device operates at a higher temperature. This allows efficiencies higher than 65%.

  9. STRESS CORROSION CRACKING IN TEAR DROP SPECIMENS

    SciTech Connect (OSTI)

    Lam, P; Philip Zapp, P; Jonathan Duffey, J; Kerry Dunn, K

    2009-05-01

    Laboratory tests were conducted to investigate the stress corrosion cracking (SCC) of 304L stainless steel used to construct the containment vessels for the storage of plutonium-bearing materials. The tear drop corrosion specimens each with an autogenous weld in the center were placed in contact with moist plutonium oxide and chloride salt mixtures. Cracking was found in two of the specimens in the heat affected zone (HAZ) at the apex area. Finite element analysis was performed to simulate the specimen fabrication for determining the internal stress which caused SCC to occur. It was found that the tensile stress at the crack initiation site was about 30% lower than the highest stress which had been shifted to the shoulders of the specimen due to the specimen fabrication process. This finding appears to indicate that the SCC initiation took place in favor of the possibly weaker weld/base metal interface at a sufficiently high level of background stress. The base material, even subject to a higher tensile stress, was not cracked. The relieving of tensile stress due to SCC initiation and growth in the HAZ and the weld might have foreclosed the potential for cracking at the specimen shoulders where higher stress was found.

  10. Flaw Tolerance for Multiple Fatique Cracks

    SciTech Connect (OSTI)

    Gosselin, Stephen R.; Simonen, Fredric A.; Carter, R. G.

    2005-07-01

    This paper documents important details of the technical bases for changes to Appendix L. Calculations identified aspect ratios for equivalent single cracks (ESC) between the extremes of a 6:1 ratio and a full circumferential crack that can be used in Appendix L flaw tolerance assessments to account for the initiation, growth, and linking of multiple fatigue cracks. Probabilistic fracture mechanics (PFM) calculations determined ESC aspect ratios that result in the same through-wall crack probability as multiple small cracks (0.02 inch depth) that initiate and coalesce. The computations considered two materials (stainless and low alloy steels), three pipe diameters, five cyclic membrane-to-gradient stress ratios and a wide range of primary loads. Subsequent deterministic calculations identified the ESC aspect ratio for the hypothetical reference flaw depth assumptions in Appendix L. This paper also describes computations that compare the Appendix L flaw tolerance allowable operating period for the ESC models with results obtained when the a single default 6:1 aspect ratio reference flaw.

  11. Design, Modeling, and Validation of a Flame Reformer for LNT...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Design, Modeling, and Validation of a Flame Reformer for LNT External Bypass Regeneration Design, Modeling, and Validation of a Flame Reformer for LNT External Bypass Regeneration ...

  12. Bio-Derived Liquids to Hydrogen Distributed Reforming Working...

    Office of Environmental Management (EM)

    Meeting - November 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Meeting - November 2007 The Bio-Derived Liquids to Hydrogen Distributed Reforming ...

  13. Diesel Reformers for On-board Hydrogen Applications | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reformers for On-board Hydrogen Applications Diesel Reformers for On-board Hydrogen ... More Documents & Publications On-Board Ammonia Generation Using Delphi Diesel Fuel ...

  14. Bio-Derived Liquids to Hydrogen Distributed Reforming Working...

    Broader source: Energy.gov (indexed) [DOE]

    The Working Group is addressing technical challenges to distributed reforming of biomass-derived, renewable liquid fuels to hydrogen, including the reforming, water-gas shift, and ...

  15. Diesel Reforming for Fuel Cell Auxiliary Power Units

    SciTech Connect (OSTI)

    Borup, R.; Parkinson, W. J.; Inbody, M.; Brosha, E.L.; Guidry, D.R.

    2005-01-27

    This objective of this project was to develop technology suitable for onboard reforming of diesel. The approach was to examine catalytic partial oxidation and steam reforming.

  16. High Pressure Ethanol Reforming for Distributed Hydrogen Production...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Pressure Ethanol Reforming for Distributed Hydrogen Production High Pressure Ethanol Reforming for Distributed Hydrogen Production Presentation by S. Ahmed and S.H.D. Lee at the ...

  17. Hearing Before the House Oversight and Government Reform Subcommittee...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Oversight and Government Reform Subcommittee on Information Technology and Subcommittee on Government Operations Hearing Before the House Oversight and Government Reform ...

  18. Research and Development of a PEM Fuel Cell, Hydrogen Reformer...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Research and Development of a PEM Fuel Cell, Hydrogen Reformer, and Vehicle Refueling Facility Research and Development of a PEM Fuel Cell, Hydrogen Reformer, and Vehicle Refueling ...

  19. Recuperative Reforming (RR) for H2 Enhanced Combustion | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Recuperative Reforming (RR) for H2 Enhanced Combustion Recuperative Reforming (RR) for H2 Enhanced Combustion 2005 Diesel Engine Emissions Reduction (DEER) Conference Presentations ...

  20. Before the House Oversight and Government Reform Subcommittee...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Oversight and Government Reform Subcommittee on Government Management, Organization, and Procurement Before the House Oversight and Government Reform Subcommittee on Government...

  1. Fuel Reformer, LNT and SCR Aftertreatment System Meeting Emissions...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reformer, LNT and SCR Aftertreatment System Meeting Emissions Useful Life Requirements Fuel Reformer, LNT and SCR Aftertreatment System Meeting Emissions Useful Life Requirements EAS ...

  2. Fuel cell integrated with steam reformer

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA); Whelan, James A. (Bricktown, NJ)

    1987-01-01

    A H.sub.2 -air fuel cell integrated with a steam reformer is disclosed wherein a superheated water/methanol mixture is fed to a catalytic reformer to provide a continuous supply of hydrogen to the fuel cell, the gases exhausted from the anode of the fuel cell providing the thermal energy, via combustion, for superheating the water/methanol mixture.

  3. Olefins from High Yield Autothermal Reforming Process

    Energy Innovation Portal (Marketing Summaries) [EERE]

    2012-03-06

    The autothermal reforming method employs an improved dehydrogenation process for olefin production, utilizing platinum based dehydrogenation catalysts in the presence of oxygen. The autothermal process requires no external energy input following ignition and produces high conversions and yields from the gaseous hydrocarbon feeds. Autothermal reforming is an effective solution that meets the high demands of the chemical market industry by producing high yields...

  4. Use of extractive distillation to produce concentrated nitric acid

    SciTech Connect (OSTI)

    Campbell, P.C.; Griffin, T.P.; Irwin, C.F.

    1981-04-01

    Concentrated nitric acid (> 95 wt %) is needed for the treatment of off-gases from a fuels-reprocessing plant. The production of concentrated nitric acid by means of extractive distillation in the two-pot apparatus was studied to determine the steady-state behavior of the system. Four parameters, EDP volume (V/sub EDP/) and temperature (T/sub EDP/), acid feed rate, and solvent recycle, were independently varied. The major response factors were percent recovery (CPRR) and product purity (CCP). Stage efficiencies also provided information about the system response. Correlations developed for the response parameters are: CPRR = 0.02(V/sub EDP/ - 800 cc) + 53.5; CCP = -0.87 (T/sub EDP/ - 140/sup 0/C) + 81; eta/sub V,EDP/ = 9.1(F/sub feed/ - 11.5 cc/min) - 0.047(V/sub EDP/ - 800 cc) - 2.8(F/sub Mg(NO/sub 3/)/sub 2// - 50 cc/min) + 390; and eta/sub L,EDP/ = 1.9(T/sub EDP/ - 140/sup 0/C) + 79. A computer simulation of the process capable of predicting steady-state conditions was developed, but it requires further work.

  5. Refiner/marketer targets production of transportation fuels and distillates

    SciTech Connect (OSTI)

    Thompson, J.E.

    1997-01-01

    Citgo Petroleum Corp., the wholly owned subsidiary of Petroleos de Venezuela, S.A. (PDVSA), the Venezuelan national oil company, owns two gasoline producing refineries, a 305,000-b/d system in Lake Charles, La., and a 130,000-b/d facility in Corpus Christi, Texas. Each is considered a deep conversion facility capable of converting heavy, sour crudes into a high percentage of transportation fuels and distillates. Two smaller refineries, one in Paulsboro, N.J., and one in Savannah, GA., have the capacity to process 40,000 b/d and 28,000 b/d of crude, respectively, for asphalt products. In the past two years, Citgo`s light oils refineries operated safely and reliably with a minimum of unscheduled shutdowns. An ongoing emphasis to increase reliability has resulted in extended run lengths at the refineries. Citgo has invested $314 million at its facilities in 1995, much of this toward environmental and regulatory projects, such as the new waste water treatment unit at the Lake Charles refinery. Over the next few years, Citgo expects to complete $1.5 billion in capital spending for major processing units such as a 60,000-b/d FCC feed hydrotreater unit at the Lake Charles refinery and crude expansion at the Corpus Christi refinery. Product exchanges and expanded transport agreements are allowing Citgo to extend its marketing reach.

  6. Kinetic and reactor models for HDT of middle distillates

    SciTech Connect (OSTI)

    Cotta, R.M.; Filho, R.M.

    1996-12-31

    Hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) of middle distillates over a commercial Ni-Mo/y-Al{sub 2}O{sub 3} has been studied under wide operating conditions just as 340 to 380{degrees}C and 38 to 98 atm. A Power Law model was presented to each one of those reactions. The parameters of kinetic equations were estimated solving the ordinary differential equations by the 4 order Runge-Kutta-Gill algorithm and Marquardt method for searching of set of kinetic parameters (kinetic constants as well as the orders of reactions). An adiabatic diesel hydrotreating trickle-bed reactor packed with the same catalyst was simulated numerically in order to check up the behavior of this specific reaction system. One dimensional pseudo-homogeneous model was used in this work. For each feed, the mass and energy balance equations were integrated along the length of the catalytic bed using the 4th Runge-Kutta-Gill method. The performance of two industrial reactors was checked. 5 refs., 2 tabs.

  7. Simple rules help select best hydrocarbon distillation scheme

    SciTech Connect (OSTI)

    Sanchezllanes, M.T.; Perez, A.L.; Martinez, M.P.; Aguilar-Rodriguez, E.; Rosal, R. del )

    1993-12-06

    Separation economics depend mainly on investment for major equipment and energy consumption. This relationship, together with the fact that, in most cases, many alternative schemes will be proposed, make it essential to find an optimum scheme that minimizes overall costs. Practical solutions are found by applying heuristics -- exploratory problem-solving techniques that eliminate alternatives without applying rigorous mathematical procedures. These techniques have been applied to a case study. In the case study, a hydrocarbon mixture will be transported through a pipeline to a fractionation plant, where it will be separated into commercial products for distribution. The fractionation will consist of a simple train of distillation columns, the sequence of which will be defined by applying heuristic rules and determining the required thermal duties for each column. The facility must separate ethane, propane and mixed butanes, natural gasoline (light straight-run, or LSR, gasoline), and condensate (heavy naphtha). The ethane will be delivered to an ethylene plant as a gaseous stream, the propane and butanes will be stored in cryogenic tanks, and the gasoline and heavy naphtha also will be stored.

  8. Comparison of advanced distillation control methods. Second annual report

    SciTech Connect (OSTI)

    1996-11-01

    Detailed dynamic simulations of three industrial distillation columns (a propylene/propane splitter, a xylene/toluene column, and a depropanizer) have been used to study the issue of configuration selection for diagonal PI dual composition controls. ATV identification with on-line detuning was used for tuning the diagonal PI composition controllers. Each configuration was evaluated with respect to steady-state RGA values, sensitivity to feed composition changes, and open loop dynamic performance. Each configuration was tuned using setpoint changes over a wider range of operation for robustness and tested for feed composition upsets. Overall, configuration selection was shown to have a dominant effect upon control performance. Configuration analysis tools (e.g., RGA, condition number, disturbance sensitivity), were found to reject configuration choices that are obviously poor choices, but were unable to critically differentiate between the remaining viable choices. Configuration selection guidelines are given although it is demonstrated that the most reliable configuration selection approach is based upon testing the viable configurations using dynamic column simulators.

  9. Comparison of advanced distillation control methods. Second annual report

    SciTech Connect (OSTI)

    Riggs, J.B.

    1996-11-01

    Detailed dynamic simulations of two industrial distillation columns (a propylene/propane splitter and a xylene/toluene column) have been used to study the issue of configuration selection for diagonal PI dual composition controls. Auto Tune Variation (ATV) identification with on-line detuning was used for tuning the diagonal proportional integral (PI) composition controls. Each configuration was evaluated with respect to steady-state relative gain array (RGA) values, sensitivity to feed composition changes, and open loop dynamic performance. Each configuration was tuned using setpoint changes over a wider range of operation for robustness and tested for feed composition upsets. Overall, configuration selection was shown to have a dominant effect upon control performance. Configuration analysis tools (e.g., RGA, condition number, disturbance sensitivity) were found to reject configuration choices that are obviously poor choices, but were unable to critically differentiate between the remaining viable choices. Configuration selection guidelines are given although it is demonstrated that the most reliable configuration selection approach is based upon testing the viable configurations using dynamic column simulators.

  10. New model accurately predicts reformate composition

    SciTech Connect (OSTI)

    Ancheyta-Juarez, J.; Aguilar-Rodriguez, E. )

    1994-01-31

    Although naphtha reforming is a well-known process, the evolution of catalyst formulation, as well as new trends in gasoline specifications, have led to rapid evolution of the process, including: reactor design, regeneration mode, and operating conditions. Mathematical modeling of the reforming process is an increasingly important tool. It is fundamental to the proper design of new reactors and revamp of existing ones. Modeling can be used to optimize operating conditions, analyze the effects of process variables, and enhance unit performance. Instituto Mexicano del Petroleo has developed a model of the catalytic reforming process that accurately predicts reformate composition at the higher-severity conditions at which new reformers are being designed. The new AA model is more accurate than previous proposals because it takes into account the effects of temperature and pressure on the rate constants of each chemical reaction.

  11. Stress corrosion cracking of Alloy 600. [PWR

    SciTech Connect (OSTI)

    Serra, E.

    1981-11-01

    The stress corrosion cracking of Alloy 600 tubing has affected the performance of several pressurized water reactor steam generators. The purpose of this report is to summarize the research which has followed that reviewed by D. van Rooyen in 1975. Although several papers and reports have been published there still is not a general model that can explain the stress corrosion cracking behavior of Alloy 600 in deaerated or aerated high-temperature pure water or in the environments that might exist in the primary and secondary coolant of a steam generator. Such a model, if it exists, must cover the complex interaction of the environmental, metallurgical, and mechanical variables which control the susceptibility of Alloy 600 to stress corrosion cracking. Each of these classes of variables is discussed in the text.

  12. Fracture of surface cracks loaded in bending

    SciTech Connect (OSTI)

    Chao, Y.J.; Reuter, W.G.

    1997-12-31

    Theoretical background of the constraint effect in brittle fracture of solids is reviewed. Fracture test data from D6-aC, a high strength steel, using three-point-bend (SE(B)) specimens and surface cracked plate (SC(B)) specimens under bending are presented. It is shown that the SE(B) data has an elevated fracture toughness for increasing a/W, i.e., a crack geometry with a larger T/K corresponds to a higher K{sub c} which is consistent with the theoretical prediction. The fundamental fracture properties, i.e., the critical strain and the critical distance, determined from the SE(B) test data are then applied to the interpretation and prediction of the SC(B) test data. Reasonable agreement is achieved for the crack growth initiation site and the load.

  13. Crack detection using resonant ultrasound spectroscopy

    DOE Patents [OSTI]

    Migliori, A.; Bell, T.M.; Rhodes, G.W.

    1994-10-04

    Method and apparatus are provided for detecting crack-like flaws in components. A plurality of exciting frequencies are generated and applied to a component in a dry condition to obtain a first ultrasonic spectrum of the component. The component is then wet with a selected liquid to penetrate any crack-like flaws in the component. The plurality of exciting frequencies are again applied to the component and a second ultrasonic spectrum of the component is obtained. The wet and dry ultrasonic spectra are then analyzed to determine the second harmonic components in each of the ultrasonic resonance spectra and the second harmonic components are compared to ascertain the presence of crack-like flaws in the component. 5 figs.

  14. Crack detection using resonant ultrasound spectroscopy

    DOE Patents [OSTI]

    Migliori, Albert; Bell, Thomas M.; Rhodes, George W.

    1994-01-01

    Method and apparatus are provided for detecting crack-like flaws in components. A plurality of exciting frequencies are generated and applied to a component in a dry condition to obtain a first ultrasonic spectrum of the component. The component is then wet with a selected liquid to penetrate any crack-like flaws in the component. The plurality of exciting frequencies are again applied to the component and a second ultrasonic spectrum of the component is obtained. The wet and dry ultrasonic spectra are then analyzed to determine the second harmonic components in each of the ultrasonic resonance spectra and the second harmonic components are compared to ascertain the presence of crack-like flaws in the component.

  15. Crack detection using resonant ultrasound spectroscopy

    SciTech Connect (OSTI)

    Migliori, A.; Bell, T.M.

    1992-12-31

    This invention is comprised of a method and apparatus for detecting crack-like flaws in components. A plurality of exciting frequencies are generated and applied to a component in a dry condition to obtain a first ultrasonic spectrum of the component. The component is then wet with a selected liquid to penetrate any crack-like flaws in the component. The plurality of exciting frequencies are again applied to the component and a second ultrasonic spectrum of the component is obtained. The wet and dry ultrasonic spectra are then analyzed to determine the second harmonic components in each of the ultrasonic resonance spectra and the second harmonic components are compared to ascertain the presence of crack-like flaws in the component.

  16. Environmentally assisted cracking of LWR materials.

    SciTech Connect (OSTI)

    Chopra, O. K.; Chung, H. M.; Kassner, T. F.; Park, J. H.; Shack, W. J.; Zhang, J.; Brust, F. W.; Dong, P.

    1997-12-05

    The effect of dissolved oxygen level on fatigue life of austenitic stainless steels is discussed and the results of a detailed study of the effect of the environment on the growth of cracks during fatigue initiation are presented. Initial test results are given for specimens irradiated in the Halden reactor. Impurities introduced by shielded metal arc welding that may affect susceptibility to stress corrosion cracking are described. Results of calculations of residual stresses in core shroud weldments are summarized. Crack growth rates of high-nickel alloys under cyclic loading with R ratios from 0.2-0.95 in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320 C are summarized.

  17. Fractional distillation as a strategy for reducing the genotoxic potential of SRC-II coal liquids: a status report

    SciTech Connect (OSTI)

    Pelroy, R.A.; Wilson, B.W.

    1981-09-01

    This report presents results of studies on the effects of fractional distillation on the genotoxic potential of Solvent Refined Coal (SRC-II) liquids. SRC-II source materials and distilled liquids were provided by Pittsburg and Midway Coal Mining Co. Fractional distillations were conducted on products from the P-99 process development unit operating under conditions approximating those anticipated at the SRC-II demonstration facility. Distillation cuts were subjected to chemical fractionation, in vitro bioassay and initial chemical analysis. Findings are discussed as they relate to the temperature at which various distillate cuts were produced. This document is the first of two status reports scheduled for 1981 describing these studies.

  18. U.S. Total No. 2 Distillate Prices by Sales Type

    Gasoline and Diesel Fuel Update (EIA)

    2010 2011 2012 2013 2014 2015 View History No. 2 Distillate Sales to End Users, Average 2.449 - - - - - 1983-2015 Residential 2.798 - - - - - 1978-2015 CommercialInstitutional ...

  19. A heat & mass integration approach to reduce capital and operating costs of a distillation configuration

    SciTech Connect (OSTI)

    Madenoor Ramapriya, Gautham; Jiang, Zheyu; Tawarmalani, Mohit; Agrawal, Rakesh

    2015-11-11

    We propose a general method to consolidate distillation columns of a distillation configuration using heat and mass integration. The proposed method encompasses all heat and mass integrations known till date, and includes many more. Each heat and mass integration eliminates a distillation column, a condenser, a reboiler and the heat duty associated with a reboiler. Thus, heat and mass integration can potentially offer significant capital and operating cost benefits. In this talk, we will study the various possible heat and mass integrations in detail, and demonstrate their benefits using case studies. This work will lay out a framework to synthesize an entire new class of useful configurations based on heat and mass integration of distillation columns.

  20. Table 46. Refiner No. 2 Distillate, Diesel Fuel, and Fuel Oil...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    839.2 135.0 1,251.9 See footnotes at end of table. 46. Refiner No. 2 Distillate, Diesel Fuel, and Fuel Oil Volumes by PAD District and State Energy Information Administration ...

  1. ,"U.S. Distillate Fuel Oil and Kerosene Sales by End Use"

    U.S. Energy Information Administration (EIA) Indexed Site

    Distillate Fuel Oil and Kerosene Sales by End Use" ,"Click worksheet name or tab at bottom for data" ,"Worksheet Name","Description"," Of Series","Frequency","Latest Data for"...

  2. ,"U.S. Adjusted Sales of Distillate Fuel Oil by End Use"

    U.S. Energy Information Administration (EIA) Indexed Site

    Consumers (Thousand Gallons)","U.S. Total Distillate Adj SalesDeliveries to Military Consumers (Thousand Gallons)","U.S. No 2 Diesel Adj SalesDeliveries to Off-Highway ...

  3. New Design Methods and Algorithms for Multi-component Distillation Processes

    SciTech Connect (OSTI)

    2009-02-01

    This factsheet describes a research project whose main goal is to develop methods and software tools for the identification and analysis of optimal multi-component distillation configurations for reduced energy consumption in industrial processes.

  4. Do-it-yourself guideline for constructing a solar alcohol distillation system

    SciTech Connect (OSTI)

    Kennedy, B.W.

    1982-07-27

    The development and testing of a solar powered distillation system are described. The system consists of a parabolic dish collector, a two axis sun tracking stand, sun tracking solar cell system, condenser, fermentation tanks, and continuous distillation still. The assembly instructions for the parabolic dish are included as well as the basic steps to follow in mashing and fermenting of corn meal. 15 figures. (DMC)

  5. Quantum tomographic cryptography with Bell diagonal states: Nonequivalence of classical and quantum distillation protocols

    SciTech Connect (OSTI)

    Kaszlikowski, Dagomir; Lim, J.Y.; Willeboordse, Frederick H.; Oi, D.K.L.; Gopinathan, Ajay; Kwek, L.C.

    2005-01-01

    We present a generalized tomographic quantum key distribution protocol in which the two parties share a Bell diagonal mixed state of two qubits. We show that if an eavesdropper performs a coherent measurement on many quantum ancilla states simultaneously, classical methods of secure key distillation are less effective than quantum entanglement distillation protocols. We also show that certain classes of Bell diagonal states are resistant to any attempt at incoherent eavesdropping.

  6. Integrated hydrocarbon reforming system and controls

    DOE Patents [OSTI]

    Clawson, Lawrence G.; Dorson, Matthew H.; Mitchell, William L.; Nowicki, Brian J.; Thijssen, Johannes; Davis, Robert; Papile, Christopher; Rumsey, Jennifer W.; Longo, Nathan; Cross, III, James C.; Rizzo, Vincent; Kleeburg, Gunther; Rindone, Michael; Block, Stephen G.; Sun, Maria; Morriseau, Brian D.; Hagan, Mark R.; Bowers, Brian

    2003-11-04

    A hydrocarbon reformer system including a first reactor configured to generate hydrogen-rich reformate by carrying out at least one of a non-catalytic thermal partial oxidation, a catalytic partial oxidation, a steam reforming, and any combinations thereof, a second reactor in fluid communication with the first reactor to receive the hydrogen-rich reformate, and having a catalyst for promoting a water gas shift reaction in the hydrogen-rich reformate, and a heat exchanger having a first mass of two-phase water therein and configured to exchange heat between the two-phase water and the hydrogen-rich reformate in the second reactor, the heat exchanger being in fluid communication with the first reactor so as to supply steam to the first reactor as a reactant is disclosed. The disclosed reformer includes an auxiliary reactor configured to generate heated water/steam and being in fluid communication with the heat exchanger of the second reactor to supply the heated water/steam to the heat exchanger.

  7. Comparison of Advanced Distillation Control Methods, Final Technical Report

    SciTech Connect (OSTI)

    Dr. James B. Riggs

    2000-11-30

    Detailed dynamic simulations of three industrial distillation columns (a propylene/propane splitter, a xylene/toluene column, and a depropanizer) have been used to evaluate configuration selections for single-ended and dual-composition control, as well as to compare conventional and advanced control approaches. In addition, a simulator of a main fractionator was used to compare the control performance of conventional and advanced control. For each case considered, the controllers were tuned by using setpoint changes and tested using feed composition upsets. Proportional Integral (PI) control performance was used to evaluate the configuration selection problem. For single ended control, the energy balance configuration was found to yield the best performance. For dual composition control, nine configurations were considered. It was determined that the use of dynamic simulations is required in order to identify the optimum configuration from among the nine possible choices. The optimum configurations were used to evaluate the relative control performance of conventional PI controllers, MPC (Model Predictive Control), PMBC (Process Model-Based Control), and ANN (Artificial Neural Networks) control. It was determined that MPC works best when one product is much more important than the other, while PI was superior when both products were equally important. PMBC and ANN were not found to offer significant advantages over PI and MPC. MPC was found to outperform conventional PI control for the main fractionator. MPC was applied to three industrial columns: one at Phillips Petroleum and two at Union Carbide. In each case, MPC was found to significantly outperform PI controls. The major advantage of the MPC controller is its ability to effectively handle a complex set of constraints and control objectives.

  8. PILOT-SCALE REMOVAL OF FLUORIDE FROM LEGACY PLUTONIUM MATERIALS USING VACUUM SALT DISTILLATION

    SciTech Connect (OSTI)

    Pierce, R. A.; Pak, D. J.

    2012-09-11

    Between September 2009 and January 2011, the Savannah River National Laboratory (SRNL) and HB-Line designed, developed, tested, and successfully deployed a system for the distillation of chloride salts. In 2011, SRNL adapted the technology for the removal of fluoride from fluoride-bearing salts. The method involved an in situ reaction between potassium hydroxide (KOH) and the fluoride salt to yield potassium fluoride (KF) and the corresponding oxide. The KF and excess KOH can be distilled below 1000{deg}C using vacuum salt distillation (VSD). The apparatus for vacuum distillation contains a zone heated by a furnace and a zone actively cooled using either recirculated water or compressed air. During a vacuum distillation operation, a sample boat containing the feed material is placed into the apparatus while it is cool, and the system is sealed. The system is evacuated using a vacuum pump. Once a sufficient vacuum is attaned, heating begins. Volatile salts distill from the heated zone to the cooled zone where they condense, leaving behind the non-volatile material in the feed boat. Studies discussed in this report were performed involving the use of non-radioactive simulants in small-scale and pilot-scale systems as well as radioactive testing of a small-scale system with plutonium-bearing materials. Aspects of interest include removable liner design considerations, boat materials, in-line moisture absorption, and salt deposition.

  9. Strip edge cracking simulation in cold rolling

    SciTech Connect (OSTI)

    Hubert, C.; Dubar, L.; Dubar, M.; Dubois, A.

    2011-01-17

    This research work focuses on a specific defect which occurs during cold rolling of steel strips: edge-serration. Investigations on the industrial processes have led to the conclusion that this defect is the result of the edge-trimming and cold rolling sequences. The aim of this research work is to analyze the effect of the cutting process and the cold rolling on cracks occurrence, especially on strip edges.This study is performed using an experimental testing stand called Upsetting Rolling Test (URT). It allows to reproduce cold rolling contact parameters such as forward slip, reduction ratio and friction coefficients. Specimens sampled near trimmed industrial strip edges are deformed using the URT stand. Two sets of specimens with different stress states, obtained by annealing, are submitted to two reduction passes with extreme forward slips.Scanning electron microscopy observations added to 3D optical surface profiler topographies show that on one hand, forward slip has a major effect on cracks opening. On the other hand, cracks opening decreases according to high roll strip speed gradient. Concerning the heat-treated specimens, no crack appeared after all reduction passes, showing a large influence of the cutting process and consequently of the local stress state in the vicinity of the burnish and fracture regions.

  10. Diesel Reforming for Solid Oxide Fuel Cell Application

    SciTech Connect (OSTI)

    Liu, D-J.; Sheen, S-H.; Krumpelt, M.

    2005-01-27

    This presentation discusses the development of a diesel reforming catalyst and catalytic system development.

  11. Sulfide stress cracking resistance of nitrogen-strengthened stainless steel

    SciTech Connect (OSTI)

    Gaugh, R.R.

    1981-01-01

    The paper describes sulfide stress cracking tests performed on a number of these alloys. Most were found to be somewhat susceptible to cracking, depending on the stress level. It was determined that this was due to their high manganese content. The mechanism responsible for cracking was not firmly established. One commercial nitrogen-strengthened stainless steel, XM19, was highly resistant to sulfide stress cracking despite a manganese content of 5%. This difference is attributed to the superior corrosion resistance of the alloy.

  12. Heavy oil catalytic cracking apparatus (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    It comprises a catalytic cracking reactor means; a separation means connective with the ... PETROLEUM REFINERIES; CATALYSTS; SEPARATION PROCESSES; CHEMICAL REACTIONS; ...

  13. Internal reforming fuel cell assembly with simplified fuel feed

    SciTech Connect (OSTI)

    Farooque, Mohammad; Novacco, Lawrence J.; Allen, Jeffrey P.

    2001-01-01

    A fuel cell assembly in which fuel cells adapted to internally reform fuel and fuel reformers for reforming fuel are arranged in a fuel cell stack. The fuel inlet ports of the fuel cells and the fuel inlet ports and reformed fuel outlet ports of the fuel reformers are arranged on one face of the fuel cell stack. A manifold sealing encloses this face of the stack and a reformer fuel delivery system is arranged entirely within the region between the manifold and the one face of the stack. The fuel reformer has a foil wrapping and a cover member forming with the foil wrapping an enclosed structure.

  14. Application of the cracked pipe element to creep crack growth prediction

    SciTech Connect (OSTI)

    Brochard, J.; Charras, T.

    1997-04-01

    The modification of a computer code for leak before break analysis is very briefly described. The CASTEM2000 code was developed for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading. The modification extends the capabilities of the cracked pipe element to the determination of fracture parameters under creep conditions (C*, {phi}c and {Delta}c). The model has the advantage of evaluating significant secondary effects, such as those from thermal loading.

  15. Single-Step Syngas-to-Distillates (S2D) Synthesis via Methanol and Dimethyl Ether Intermediates: Final Report

    SciTech Connect (OSTI)

    Dagle, Robert A.; Lebarbier, Vanessa MC; Lizarazo Adarme, Jair A.; King, David L.; Zhu, Yunhua; Gray, Michel J.; Jones, Susanne B.; Biddy, Mary J.; Hallen, Richard T.; Wang, Yong; White, James F.; Holladay, Johnathan E.; Palo, Daniel R.

    2013-11-26

    The objective of the work was to enhance price-competitive, synthesis gas (syngas)-based production of transportation fuels that are directly compatible with the existing vehicle fleet (i.e., vehicles fueled by gasoline, diesel, jet fuel, etc.). To accomplish this, modifications to the traditional methanol-to-gasoline (MTG) process were investigated. In this study, we investigated direct conversion of syngas to distillates using methanol and dimethyl ether intermediates. For this application, a Pd/ZnO/Al2O3 (PdZnAl) catalyst previously developed for methanol steam reforming was evaluated. The PdZnAl catalyst was shown to be far superior to a conventional copper-based methanol catalyst when operated at relatively high temperatures (i.e., >300°C), which is necessary for MTG-type applications. Catalytic performance was evaluated through parametric studies. Process conditions such as temperature, pressure, gas-hour-space velocity, and syngas feed ratio (i.e., hydrogen:carbon monoxide) were investigated. PdZnAl catalyst formulation also was optimized to maximize conversion and selectivity to methanol and dimethyl ether while suppressing methane formation. Thus, a PdZn/Al2O3 catalyst optimized for methanol and dimethyl ether formation was developed through combined catalytic material and process parameter exploration. However, even after compositional optimization, a significant amount of undesirable carbon dioxide was produced (formed via the water-gas-shift reaction), and some degree of methane formation could not be completely avoided. Pd/ZnO/Al2O3 used in combination with ZSM-5 was investigated for direct syngas-to-distillates conversion. High conversion was achieved as thermodynamic constraints are alleviated when methanol and dimethyl are intermediates for hydrocarbon formation. When methanol and/or dimethyl ether are products formed separately, equilibrium restrictions occur. Thermodynamic relaxation also enables the use of lower operating pressures than what

  16. Bio-Derived Liquid Distributed Reforming Outcomes Map | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Liquid Distributed Reforming Outcomes Map Bio-Derived Liquid Distributed Reforming Outcomes Map This is a "pre-decisional draft of the Bio-Derived Liquid Distributed Reforming Outcomes Map. biliwg06_schlasner.pdf (36.88 KB) More Documents & Publications Agenda for the Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG) Hydrogen Production Technical Team Research Review Distributed Reforming of Biomass Pyrolysis Oils (Presentation) Bio-Derived Liquids to

  17. Electricity reform abroad and US investment

    SciTech Connect (OSTI)

    1997-10-01

    This report reviews and analyzes the recent electricity reforms in Argentina, Australia, and the United Kingdom (UK) to illustrate how different models of privatization and reform have worked in practice. This report also analyzes the motivations of the U.S. companies who have invested in the electricity industries in these countries, which have become the largest targets of U.S. foreign investment in electricity. Two calculations of foreign investment are used. One is the foreign direct investment series produced by the U.S. Department of Commerce. The other is based on transactions in electric utilities of the three countries. The electricity reform and privatization experiences reviewed may offer some insight as to how the U.S. electricity industry might develop as a result of recent domestic reform efforts and deregulation at the state and national levels. 126 refs., 23 figs., 27 tabs.

  18. Device for cooling and humidifying reformate

    DOE Patents [OSTI]

    Zhao, Jian Lian; Northrop, William F.

    2008-04-08

    Devices for cooling and humidifying a reformate stream from a reforming reactor as well as related methods, modules and systems includes a heat exchanger and a sprayer. The heat exchanger has an inlet, an outlet, and a conduit between the inlet and the outlet. The heat exchanger is adapted to allow a flow of a first fluid (e.g. water) inside the conduit and to establish a heat exchange relationship between the first fluid and a second fluid (e.g. reformate from a reforming reactor) flowing outside the conduit. The sprayer is coupled to the outlet of the heat exchanger for spraying the first fluid exiting the heat exchanger into the second fluid.

  19. Distributed Reforming of Biomass Pyrolysis Oils (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Working Group Meeting Presentation Guidance at a Glance Distributed Reforming of Biomass Pyrolysis Oils DOE Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Meeting November 6 and 7 2007 R. J. Evans, NREL D. M. Steward, NREL Innovation / Overview Biomass pyrolysis produces a liquid product, bio-oil, which contains a wide spectrum of components that can be efficiently, stored, and shipped, to a site for renewable hydrogen production and converted to H2 at moderate severity

  20. Reforming of fuel inside fuel cell generator

    DOE Patents [OSTI]

    Grimble, Ralph E.

    1988-01-01

    Disclosed is an improved method of reforming a gaseous reformable fuel within a solid oxide fuel cell generator, wherein the solid oxide fuel cell generator has a plurality of individual fuel cells in a refractory container, the fuel cells generating a partially spent fuel stream and a partially spent oxidant stream. The partially spent fuel stream is divided into two streams, spent fuel stream I and spent fuel stream II. Spent fuel stream I is burned with the partially spent oxidant stream inside the refractory container to produce an exhaust stream. The exhaust stream is divided into two streams, exhaust stream I and exhaust stream II, and exhaust stream I is vented. Exhaust stream II is mixed with spent fuel stream II to form a recycle stream. The recycle stream is mixed with the gaseous reformable fuel within the refractory container to form a fuel stream which is supplied to the fuel cells. Also disclosed is an improved apparatus which permits the reforming of a reformable gaseous fuel within such a solid oxide fuel cell generator. The apparatus comprises a mixing chamber within the refractory container, means for diverting a portion of the partially spent fuel stream to the mixing chamber, means for diverting a portion of exhaust gas to the mixing chamber where it is mixed with the portion of the partially spent fuel stream to form a recycle stream, means for injecting the reformable gaseous fuel into the recycle stream, and means for circulating the recycle stream back to the fuel cells.

  1. Reforming of fuel inside fuel cell generator

    DOE Patents [OSTI]

    Grimble, R.E.

    1988-03-08

    Disclosed is an improved method of reforming a gaseous reformable fuel within a solid oxide fuel cell generator, wherein the solid oxide fuel cell generator has a plurality of individual fuel cells in a refractory container, the fuel cells generating a partially spent fuel stream and a partially spent oxidant stream. The partially spent fuel stream is divided into two streams, spent fuel stream 1 and spent fuel stream 2. Spent fuel stream 1 is burned with the partially spent oxidant stream inside the refractory container to produce an exhaust stream. The exhaust stream is divided into two streams, exhaust stream 1 and exhaust stream 2, and exhaust stream 1 is vented. Exhaust stream 2 is mixed with spent fuel stream 2 to form a recycle stream. The recycle stream is mixed with the gaseous reformable fuel within the refractory container to form a fuel stream which is supplied to the fuel cells. Also disclosed is an improved apparatus which permits the reforming of a reformable gaseous fuel within such a solid oxide fuel cell generator. The apparatus comprises a mixing chamber within the refractory container, means for diverting a portion of the partially spent fuel stream to the mixing chamber, means for diverting a portion of exhaust gas to the mixing chamber where it is mixed with the portion of the partially spent fuel stream to form a recycle stream, means for injecting the reformable gaseous fuel into the recycle stream, and means for circulating the recycle stream back to the fuel cells. 1 fig.

  2. Process for magnetic beneficiating petroleum cracking catalyst

    DOE Patents [OSTI]

    Doctor, R.D.

    1993-10-05

    A process is described for beneficiating a particulate zeolite petroleum cracking catalyst having metal values in excess of 1000 ppm nickel equivalents. The particulate catalyst is passed through a magnetic field in the range of from about 2 Tesla to about 5 Tesla generated by a superconducting quadrupole open-gradient magnetic system for a time sufficient to effect separation of said catalyst into a plurality of zones having different nickel equivalent concentrations. A first zone has nickel equivalents of about 6,000 ppm and greater, a second zone has nickel equivalents in the range of from about 2000 ppm to about 6000 ppm, and a third zone has nickel equivalents of about 2000 ppm and less. The zones of catalyst are separated and the second zone material is recycled to a fluidized bed of zeolite petroleum cracking catalyst. The low nickel equivalent zone is treated while the high nickel equivalent zone is discarded. 1 figures.

  3. Process for magnetic beneficiating petroleum cracking catalyst

    DOE Patents [OSTI]

    Doctor, Richard D.

    1993-01-01

    A process for beneficiating a particulate zeolite petroleum cracking catalyst having metal values in excess of 1000 ppm nickel equivalents. The particulate catalyst is passed through a magnetic field in the range of from about 2 Tesla to about 5 Tesla generated by a superconducting quadrupole open-gradient magnetic system for a time sufficient to effect separation of said catalyst into a plurality of zones having different nickel equivalent concentrations. A first zone has nickel equivalents of about 6,000 ppm and greater, a second zone has nickel equivalents in the range of from about 2000 ppm to about 6000 ppm, and a third zone has nickel equivalents of about 2000 ppm and less. The zones of catalyst are separated and the second zone material is recycled to a fluidized bed of zeolite petroleum cracking catalyst. The low nickel equivalent zone is treated while the high nickel equivalent zone is discarded.

  4. Experimental investigation on hydrogen cryogenic distillation equipped with package made by ICIT

    SciTech Connect (OSTI)

    Bornea, A.; Zamfirache, M.; Stefan, L.; Stefanescu, I.; Preda, A.

    2015-03-15

    ICIT (Institute for Cryogenics and Isotopic Technologies) has used its experience in cryogenic water distillation process to propose a similar process for hydrogen distillation that can be used in detritiation technologies. This process relies on the same packages but a stainless filling is tested instead of the phosphorous bronze filling used for water distillation. This paper presents two types of packages developed for hydrogen distillation, both have a stainless filling but it differs in terms of density, exchange surface and specific volume. Performance data have been obtained on laboratory scale. In order to determine the characteristics of the package, the installation was operated in the total reflux mode, for different flow rate for the liquid. There were made several experiments considering different operating conditions. Samples extracted at the top and bottom of cryogenic distillation column allowed mathematical processing to determine the separation performance. The experiments show a better efficiency for the package whose exchange surface was higher and there were no relevant differences between both packages as the operating pressure of the cryogenic column was increasing. For a complete characterization of the packages, future experiments will be considered to determine performance at various velocities in the column and their correlation with the pressure in the column. We plan further experiments to separate tritium from the mixture of isotopes DT, having in view that our goal is to apply this results to a detritiation plant.

  5. The cough response to ultrasonically nebulized distilled water in heart-lung transplantation patients

    SciTech Connect (OSTI)

    Higenbottam, T.; Jackson, M.; Woolman, P.; Lowry, R.; Wallwork, J.

    1989-07-01

    As a result of clinical heart-lung transplantation, the lungs are denervated below the level of the tracheal anastomosis. It has been questioned whether afferent vagal reinnervation occurs after surgery. Here we report the cough frequency, during inhalation of ultrasonically nebulized distilled water, of 15 heart-lung transplant patients studied 6 wk to 36 months after surgery. They were compared with 15 normal subjects of a similar age and sex. The distribution of the aerosol was studied in five normal subjects using /sup 99m/technetium diethylene triamine pentaacetate (/sup 99m/Tc-DTPA) in saline. In seven patients, the sensitivity of the laryngeal mucosa to instilled distilled water (0.2 ml) was tested at the time of fiberoptic bronchoscopy by recording the cough response. Ten percent of the aerosol was deposited onto the larynx and trachea, 56% on the central airways, and 34% in the periphery of the lung. The cough response to the aerosol was strikingly diminished in the patients compared with normal subjects (p less than 0.001), but all seven patients coughed when distilled water was instilled onto the larynx. As expected, the laryngeal mucosa of heart-lung transplant patients remains sensitive to distilled water. However, the diminished coughing when the distilled water is distributed by aerosol to the central airways supports the view that vagal afferent nerves do not reinnervate the lungs after heart-lung transplantation, up to 36 months after surgery.

  6. Structures for dense, crack free thin films

    DOE Patents [OSTI]

    Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2011-03-08

    The process described herein provides a simple and cost effective method for making crack free, high density thin ceramic film. The steps involve depositing a layer of a ceramic material on a porous or dense substrate. The deposited layer is compacted and then the resultant laminate is sintered to achieve a higher density than would have been possible without the pre-firing compaction step.

  7. Improvement of microbead cracking catalyst manufacture

    SciTech Connect (OSTI)

    Mirskii, Ya.B.; Kosolapova, A.P.; Meged, N.F.

    1986-11-01

    In order to improve the manufacturing process for KMTsR microbead catalyst for use in new cracking units, the authors consider the method of increasing the content of aluminum oxide in its amorphous part. A microbead catalyst of zeolite, containing rare-earth elements of the KMTsR type was obtained by spray-drying a slurry prepared by mechanical dispersion of hydrogel beads, with the subsequent molding and processing operations the same as in the production of bead catalyst.

  8. Atomistic simulations of brittle crack growth.

    SciTech Connect (OSTI)

    Hoyt, Jeffrey John

    2007-04-01

    Ceramic materials such as lead zirconium titanates (PZT), low temperature co-fired ceramics and silica glasses are used in several of Sandia's mission critical components. Brittle fracture, either during machining and processing or after many years in service, remains a serious reliability and cost issue. Despite its technological importance, brittle fracture remains poorly understand, especially the onset and propagation of sub-critical cracks. However, some insights into the onset of fracture can be gleaned from the atomic scale structure of the amorphous material. In silica for example, it is well known [1] that the Si-O-Si bonds are relatively weak and, in angle distribution functions determined from scattering experiments, the bonds exhibit a wide spread around a peak at 150. By contrast the O-Si-O bonds are strong with a narrow peak in the distribution around the 109 dictated by the SiO{sub 4} tetrahedron. In addition, slow energy release in silica, as deduced from dissolution experiments, depends on the distribution of 3-fold and higher rings in the amorphous structure. The purpose of this four month LDRD project was to investigate the atomic structure of silica in the bulk and in the vicinity of a crack tip using molecular dynamics simulations. Changes in the amorphous structure in the neighborhood of an atomically sharp tip may provide important clues as to the initiation sites and the stress intensity required to propagate a sub-critical crack.

  9. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    DOE Patents [OSTI]

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  10. Global optimization of multicomponent distillation configurations: 2. Enumeration based global minimization algorithm

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Nallasivam, Ulaganathan; Shah, Vishesh H.; Shenvi, Anirudh A.; Huff, Joshua; Tawarmalani, Mohit; Agrawal, Rakesh

    2016-02-10

    We present a general Global Minimization Algorithm (GMA) to identify basic or thermally coupled distillation configurations that require the least vapor duty under minimum reflux conditions for separating any ideal or near-ideal multicomponent mixture into a desired number of product streams. In this algorithm, global optimality is guaranteed by modeling the system using Underwood equations and reformulating the resulting constraints to bilinear inequalities. The speed of convergence to the globally optimal solution is increased by using appropriate feasibility and optimality based variable-range reduction techniques and by developing valid inequalities. As a result, the GMA can be coupled with already developedmore » techniques that enumerate basic and thermally coupled distillation configurations, to provide for the first time, a global optimization based rank-list of distillation configurations.« less

  11. Conversion of lpg hydrocarbons to distillate fuels or lubes using integration of lpg dehydrogenation and mogdl

    SciTech Connect (OSTI)

    Chang, C. D.; Penick, J. E.; Socha, R. F.

    1985-09-17

    Disclosed is a method and apparatus for producing distillate and/or lubes which employ integrating catalytic (or thermal) dehydrogenation of paraffins with MOGDL. The process feeds the product from a low temperature propane and/or butane dehydrogenation zone into a first catalytic reactor zone, which operates at low pressure and contains zeolite oligomerization catalysts, where the low molecular weight olefins are reacted to primarily gasoline range materials. These gasoline range materials can then be pressurized to the pressure required for reacting to distillate in a second catalytic reactor zone operating at high pressure and containing a zeolite oligomerization catalyst. The distillate is subsequently sent to a hydrotreating unit and product separation zone to form lubes and other finished products.

  12. Source book for planning nuclear dual-purpose electric/distillation desalination plants

    SciTech Connect (OSTI)

    Reed, S.A.

    1981-02-01

    A source book on nuclear dual-purpose electric/distillation desalination plants was prepared to assist government and other planners in preparing broad evaluations of proposed applications of dual-purpose plants. The document is divided into five major sections. Section 1 presents general discussions relating to the benefits of dual-purpose plants, and spectrum for water-to-power ratios. Section 2 presents information on commercial nuclear plants manufactured by US manufacturers. Section 3 gives information on distillation desalting processes and equipment. Section 4 presents a discussion on feedwater pretreatment and scale control. Section 5 deals with methods for coupling the distillation and electrical generating plants to operate in the dual mode.

  13. Low-temperature distillation plants: a comparison with seawater reverse osmosis

    SciTech Connect (OSTI)

    Hoffman, D.

    1981-07-01

    Low-temperature distillation plants using large aluminum-alloy heat-transfer surfaces have reduced energy requirements to levels projected today for second-generation seawater reverse-osmosis (SWRO) plants. Less sensitive to feed contamination, and totally free from maintenance associated with a complex and critical feed-pretreatment system and periodic membrane replacements, the low-temperature distillation plants out-perform SWRO plants also by their higher-quality product, 2-10 ppM TDS versus 300 to 1000 ppM TDS. Energy requirements and operating costs for Low Temperature Vapor Compression (LT-VC) and Multi-Effect-Distillation (LT-MED) plants, in dual-purpose and various waste-heat-utilization schemes, are compared with those of SWRO plants. 10 references, 14 figures, 8 tables.

  14. Process for the hydroformylation of sulfur-containing thermally cracked petroleum residue and novel products thereof

    SciTech Connect (OSTI)

    Oswald, A.A.; Bhatia, R.N.; Mozeleski, E.J.; Glivicky, A.P.; Brueggeman, B.G.; Hooten, J.R.; Smith, C.M.; Hsu, C.S.

    1991-07-09

    This patent describes a hydroformylation-hydrogenation process comprising reacting an olefinic cracked petroleum distillate feed, produced from petroleum residue by high temperature thermal cracking, and containing C{sub 5} to C{sub 35}-1-n-alkyl olefins as the major type of olefin components, and organic sulfur compounds in concentrations exceeding 0.1% sulfur. It comprises at first with carbon monoxide and hydrogen at temperatures between about 50 and 250{degrees} C and pressures in the range of 50 to 6000 psi; in the presence of a Group VIII transition metal carbonyl complex catalyst in effective amounts to produce aldehydes of a semilinear character having an average of less than one alkyl branch per molecule and 20% by weight or more linear isomers, then with molecular hydrogen at temperatures between 100 and 250{degrees} C and pressures between 200 psi and 5000 psi (13.6 and 340 atm) in the presence of a hydrogenation catalyst in effective amounts the catalyst being sulfur resistant cobalt, molybdenum, nickel, or tungsten or a sulfide thereof to produce the corresponding alcohols of a semilinear character having an average of less than one alkyl branch per molecule and 20% by weight or more linear isomers, then with molecular hydrogen at temperatures between 100 and 250{degrees} C and pressures between 200 psi and 5000 psi (13.6 and 340 atm) in the presence of a hydrogenation catalyst in effective amounts the catalyst being sulfur resistant cobalt, molybdenum, nickel, or tungsten or a sulfide thereof to produce the corresponding alcohols of a semilinear character having an average of less than one alkyl branch per molecule.

  15. Deformation fields near a steady fatigue crack with anisotropic plasticity

    SciTech Connect (OSTI)

    Gao, Yanfei

    2015-11-30

    In this work, from finite element simulations based on an irreversible, hysteretic cohesive interface model, a steady fatigue crack can be realized if the crack extension exceeds about twice the plastic zone size, and both the crack increment per loading cycle and the crack bridging zone size are smaller than the plastic zone size. The corresponding deformation fields develop a plastic wake behind the crack tip and a compressive residual stress field ahead of the crack tip. In addition, the Hill’s plasticity model is used to study the role of plastic anisotropy on the retardation of fatigue crack growth and the elastic strain fields. It is found that for Mode-I cyclic loading, an enhanced yield stress in directions that are inclined from the crack plane will lead to slower crack growth rate, but this retardation is insignificant for typical degrees of plastic anisotropy. Furthermore, these results provide key inputs for future comparisons to neutron and synchrotron diffraction measurements that provide full-field lattice strain mapping near fracture and fatigue crack tips, especially in textured materials such as wrought or rolled Mg alloys.

  16. Ultrasonic size determination of cracks with large closure regions

    SciTech Connect (OSTI)

    Rehbein, D.K.; Thompson, R.B.; Buck, O.

    1995-04-01

    A number of investigators have developed acoustic methods for measurement and determination of crack length. These methods have generally fallen into one of three categories, determination of crack area, time of flight to determine crack length, or recognition of the crack tip by changes in the signal response. These methods have been successful in location of the crack tip to within {+-}0.5 mm. In all cases, however, it was necessary for the crack length or the crack-tip position to be determined with the crack in a fully open state in order to remove the effects of crack closure. Recent work has developed acoustic scanning techniques and subsequent analysis to the point where the same accuracy of {+-}0.5 mm is now possible through scanning of the crack in an unloaded condition with closure accounted for. A review of the previous methods will be given together with an explanation of the advances in scanning technique and analysis that have allowed this simplification to occur.

  17. Deformation fields near a steady fatigue crack with anisotropic plasticity

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Gao, Yanfei

    2015-11-30

    In this work, from finite element simulations based on an irreversible, hysteretic cohesive interface model, a steady fatigue crack can be realized if the crack extension exceeds about twice the plastic zone size, and both the crack increment per loading cycle and the crack bridging zone size are smaller than the plastic zone size. The corresponding deformation fields develop a plastic wake behind the crack tip and a compressive residual stress field ahead of the crack tip. In addition, the Hill’s plasticity model is used to study the role of plastic anisotropy on the retardation of fatigue crack growth andmore » the elastic strain fields. It is found that for Mode-I cyclic loading, an enhanced yield stress in directions that are inclined from the crack plane will lead to slower crack growth rate, but this retardation is insignificant for typical degrees of plastic anisotropy. Furthermore, these results provide key inputs for future comparisons to neutron and synchrotron diffraction measurements that provide full-field lattice strain mapping near fracture and fatigue crack tips, especially in textured materials such as wrought or rolled Mg alloys.« less

  18. ,,,,"Reasons that Made Distillate Fuel Oil Unswitchable"

    U.S. Energy Information Administration (EIA) Indexed Site

    4 Relative Standard Errors for Table 10.24;" " Unit: Percents." ,,,,"Reasons that Made Distillate Fuel Oil Unswitchable" " "," ",,,,,,,,,,,,," " ,,"Total Amount of ","Total Amount of","Equipment is Not","Switching","Unavailable ",,"Long-Term","Unavailable",,"Combinations of " "NAICS"," ","Distillate Fuel Oil","Unswitchable

  19. Process for converting heavy oil deposited on coal to distillable oil in a low severity process

    DOE Patents [OSTI]

    Ignasiak, Teresa; Strausz, Otto; Ignasiak, Boleslaw; Janiak, Jerzy; Pawlak, Wanda; Szymocha, Kazimierz; Turak, Ali A.

    1994-01-01

    A process for removing oil from coal fines that have been agglomerated or blended with heavy oil comprises the steps of heating the coal fines to temperatures over 350.degree. C. up to 450.degree. C. in an inert atmosphere, such as steam or nitrogen, to convert some of the heavy oil to lighter, and distilling and collecting the lighter oils. The pressure at which the process is carried out can be from atmospheric to 100 atmospheres. A hydrogen donor can be added to the oil prior to deposition on the coal surface to increase the yield of distillable oil.

  20. Systems and methods for reactive distillation with recirculation of light components

    DOE Patents [OSTI]

    Stickney, Michael J. (Nassau Bay, TX); Jones, Jr., Edward M. (Friendswood, TX)

    2011-07-26

    Systems and methods for producing gas-to-liquids products using reactive distillation are provided. The method for producing gas-to-liquids products can include reacting a feedstock in a column having a distillation zone and a reaction zone to provide a bottoms stream and an overhead stream. A first portion of the overhead stream can be recycled to the column at the top of the reaction zone and second portion of the overhead stream can be recycled to the column at the bottom of the reaction zone.

  1. Application of the cracked pipe element to creep crack growth prediction

    SciTech Connect (OSTI)

    Brochard, J.; Charras, T.

    1997-04-01

    Modifications to a computer code for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading are very briefly described. The modifications extend the capabilities of the CASTEM2000 code to the determination of fracture parameters under creep conditions. The main advantage of the approach is that thermal loads can be evaluated as secondary stresses. The code is applicable to piping systems for which crack propagation predictions differ significantly depending on whether thermal stresses are considered as primary or secondary stresses.

  2. Pyrochlore catalysts for hydrocarbon fuel reforming

    DOE Patents [OSTI]

    Berry, David A.; Shekhawat, Dushyant; Haynes, Daniel; Smith, Mark; Spivey, James J.

    2012-08-14

    A method of catalytically reforming a reactant gas mixture using a pyrochlore catalyst material comprised of one or more pyrochlores having the composition A2B2-y-zB'yB"zO7-.DELTA., where y>0 and z.gtoreq.0. Distribution of catalytically active metals throughout the structure at the B site creates an active and well dispersed metal locked into place in the crystal structure. This greatly reduces the metal sintering that typically occurs on supported catalysts used in reforming reactions, and reduces deactivation by sulfur and carbon. Further, oxygen mobility may also be enhanced by elemental exchange of promoters at sites in the pyrochlore. The pyrochlore catalyst material may be utilized in catalytic reforming reactions for the conversion of hydrocarbon fuels into synthesis gas (H2+CO) for fuel cells, among other uses.

  3. Auxiliary reactor for a hydrocarbon reforming system

    DOE Patents [OSTI]

    Clawson, Lawrence G.; Dorson, Matthew H.; Mitchell, William L.; Nowicki, Brian J.; Bentley, Jeffrey M.; Davis, Robert; Rumsey, Jennifer W.

    2006-01-17

    An auxiliary reactor for use with a reformer reactor having at least one reaction zone, and including a burner for burning fuel and creating a heated auxiliary reactor gas stream, and heat exchanger for transferring heat from auxiliary reactor gas stream and heat transfer medium, preferably two-phase water, to reformer reaction zone. Auxiliary reactor may include first cylindrical wall defining a chamber for burning fuel and creating a heated auxiliary reactor gas stream, the chamber having an inlet end, an outlet end, a second cylindrical wall surrounding first wall and a second annular chamber there between. The reactor being configured so heated auxiliary reactor gas flows out the outlet end and into and through second annular chamber and conduit which is disposed in second annular chamber, the conduit adapted to carry heat transfer medium and being connectable to reformer reaction zone for additional heat exchange.

  4. Thermally integrated staged methanol reformer and method

    SciTech Connect (OSTI)

    Skala, Glenn William; Hart-Predmore, David James; Pettit, William Henry; Borup, Rodney Lynn

    2001-01-01

    A thermally integrated two-stage methanol reformer including a heat exchanger and first and second reactors colocated in a common housing in which a gaseous heat transfer medium circulates to carry heat from the heat exchanger into the reactors. The heat transfer medium comprises principally hydrogen, carbon dioxide, methanol vapor and water vapor formed in a first stage reforming reaction. A small portion of the circulating heat transfer medium is drawn off and reacted in a second stage reforming reaction which substantially completes the reaction of the methanol and water remaining in the drawn-off portion. Preferably, a PrOx reactor will be included in the housing upstream of the heat exchanger to supplement the heat provided by the heat exchanger.

  5. Cyclic crack resistance of an anticorrosion surfacing steel joint

    SciTech Connect (OSTI)

    Zuezdin, Y.I.; Andrusiv, B.N.; Nikiforchin, G.N.; Timofeev, B.T.; Zima, Y.V.

    1986-03-01

    An investigation was made of the cyclic crack resistance of the austenitic surfacing - 15Kh2MFA steel transition zone taking into consideration the fatigue crack geometry, the fracture mechanism, and the effect of crack closure. Microstructural analysis showed significant heterogeneity of the surfacing-base metal transition zone. An analysis of the base metal showed that in the area of low-fatigue crack growth rates, there is a significant spread in the experimental data obtained in tests of three specimens. Under steady service conditions, an increased loading asymmetry sharply accelerates failure of the alloy as the result of growth only of the subsurfacing crack, which is partically insensitive to the direction of crack development and to structural changes in the transition zone materials.

  6. Agenda for the Derived Liquids to Hydrogen Distributed Reforming...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Anderson o H2A Overview, NREL, Darlene Steward o Bio-Derived Liquids to Hydrogen ... Bio-Oil Reforming, NREL, Darlene Steward o High Pressure Steam Ethanol Reforming, ...

  7. Method and apparatus for generating a natural crack

    DOE Patents [OSTI]

    Fulton, Fred J.; Honodel, Charles A.; Holman, William R.; Weingart, Richard C.

    1984-01-01

    A method and apparatus for generating a measurable natural crack includes forming a primary notch in the surface of a solid material. A non-sustained single pressure pulse is then generated in the vicinity of the primary notch, resulting in the formation of a shock wave which travels through the material. The shock wave creates a measurable natural crack within the material which extends from the primary notch. The natural crack formed possesses predictable geometry, location and orientation.

  8. Method and apparatus for generating a natural crack

    DOE Patents [OSTI]

    Fulton, F.J.; Honodel, C.A.; Holman, W.R.; Weingart, R.C.

    1982-05-06

    A method and apparatus for generating a measurable natural crack includes forming a primary notch in the surface of a solid material. A nonsustained single pressure pulse is then generated in the vicinity of the primary notch, reuslting in the formation of a shock wave which travels through the material. The shock wave creates a measurable natural crack within the material which extends from the primary notch. The natural crack formed possesses predictable geometry, location and orientation.

  9. Kinetics of fatigue cracks in iron in electrolytic hydrogen impregnation

    SciTech Connect (OSTI)

    Pokhmurskii, V.I.; Bilyi, L.M.

    1985-05-01

    Fatigue failure of metals is localized in the zone of plastic deformation at the tip of the developing crack. Crack development depends to a large extent upon the parameters of the deformed volume, the loading conditions, and features of the material microstructure. It may be assumed that the medium, especially a hydrogen-impregnating medium, leads to a change in the zone of plastic deformation and thereby influences the rate of fatigue crack growth. This work is devoted to a study of cyclic crack resistance and determination of the zone of plastic deformation of failure specimens of Armco iron under conditions of the action of a hydrogen-impregnating medium.

  10. Heavy oil catalytic cracking process and apparatus (Patent) ...

    Office of Scientific and Technical Information (OSTI)

    Subject: 02 PETROLEUM; 42 ENGINEERING; 37 INORGANIC, ORGANIC, PHYSICAL AND ANALYTICAL CHEMISTRY; CATALYSTS; COOLING; PETROLEUM; CATALYTIC CRACKING; AIR POLLUTION CONTROL; COKE; ...

  11. Hot Rolling Scrap Reduction through Edge Cracking and Surface...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    aluminum alloy plate to microstructure and rolling process parameters. Validate the model by predicting the stress intensity factor at onset of crack branching in hard alloys ...

  12. Evolution of an interfacial crack on the concrete-embankment...

    Office of Scientific and Technical Information (OSTI)

    Title: Evolution of an interfacial crack on the concrete-embankment boundary Authors: Glascoe, L ; Antoun, T ; Kanarska, Y ; Lomove, I ; Hall, R ; Woodson, S ; Smith, J Publication ...

  13. Alloy 400 tube failures by stress corrosion cracking

    SciTech Connect (OSTI)

    Amar, A.S.

    1995-12-01

    A feedwater heater with SB163 Alloy 400 (cold drawn - stress relieved) tubing experienced numerous tube failures and was replaced after of 4.5 years. Failures were attributed to Inter Granular Stress Corrosion Cracking (IGSCC) in the roll transition area. An eddy current test method was developed with EPRI NDE Center technical support to detect the cracks in the tubesheet region. Three tubes were pulled for metallurgical examination. Short axial cracks were found on tube inner surface. Measured crack depths were correlated with the eddy current indications. A large number of tubes were plugged. However, the heater continued to deteriorate rapidly. Potential contributors to IGSCC are discussed.

  14. P wave anisotropy, stress, and crack distribution at Coso geothermal...

    Open Energy Info (EERE)

    scalar. The resulting anisotropy distribution is used to estimate variations in crack density, stress distribution and permeability within the producing geothermal field. A...

  15. Before House Committee on Oversight and Government Reform | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Oversight and Government Reform Before House Committee on Oversight and Government Reform Testimony of Daniel Poneman, Deputy Secretary of Energy Before House Committee on Oversight and Government Reform 8-1-13_ Daniel_Pohema FT HOGR.pdf (42.28 KB) More Documents & Publications Email from BPA Acting Administrator Eliot Mainzer -- July 19, 2013 Gregory H. Friedman: Provided for The Committee on Oversight and Government Reform U.S. House of Representatives MANAGEMENT ALERT:

  16. Distributed Reforming of Biomass Pyrolysis Oils (Presentation) | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Biomass Pyrolysis Oils (Presentation) Distributed Reforming of Biomass Pyrolysis Oils (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 06_nrel_distributed_reforming_biomass_pyrolysis_oils.pdf (301.5 KB) More Documents & Publications Distributed Bio-Oil Reforming Bioenergy Technologies Office R&D Pathways: In-Situ Catalytic Fast Pyrolysis Bioenergy Technologies Office R&D

  17. Hydrogen Production: Biomass-Derived Liquid Reforming | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Biomass-Derived Liquid Reforming Hydrogen Production: Biomass-Derived Liquid Reforming Photo of cylindrical reactor vessel and associated piping and equipment in the Thermochemical Process Development Unit at NREL Liquids derived from biomass resources-including ethanol and bio-oils-can be reformed to produce hydrogen in a process similar to natural gas reforming. Biomass-derived liquids can be transported more easily than their biomass feedstocks, allowing for semi-central

  18. Hydrogen Production: Natural Gas Reforming | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Natural Gas Reforming Hydrogen Production: Natural Gas Reforming Photo of Petroleum Refinery Natural gas reforming is an advanced and mature production process that builds upon the existing natural gas pipeline delivery infrastructure. Today, 95% of the hydrogen produced in the United States is made by natural gas reforming in large central plants. This is an important technology pathway for near-term hydrogen production. How Does It Work? Natural gas contains methane (CH4) that can be used to

  19. Bio-Derived Liquids to Hydrogen Distributed Reforming Targets (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Distributed Reforming Targets Arlene F. Anderson Technology Development Manager, U.S. DOE Office of Energy Efficiency and Renewable Energy Hydrogen, Fuel Cells and Infrastructure Technologies Program Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group and Hydrogen Production Technical Team Review November 6, 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG) The Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG), launched

  20. Distributed Reforming of Renewable Liquids via Water Splitting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    using Oxygen Transport Membrane (OTM) (Presentation) Distributed Reforming of Renewable Liquids via Water Splitting using Oxygen Transport Membrane (OTM) (Presentation) ...

  1. Utility Regulation and Business Model Reforms for Addressing the Financial

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Impacts of Distributed Solar on Utilities | Department of Energy Utility Regulation and Business Model Reforms for Addressing the Financial Impacts of Distributed Solar on Utilities Utility Regulation and Business Model Reforms for Addressing the Financial Impacts of Distributed Solar on Utilities Utility Regulation and Business Model Reforms for Addressing the Financial Impacts of Distributed Solar on Utilities Implementing a range of alternative utility-rate reforms could minimize solar

  2. DOE Safety and Security Reform Meeting | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Safety and Security Reform Meeting DOE Safety and Security Reform Meeting Meeting Date: August 13, 2010 HSS senior managers with lead responsibilities in DOE's safety and security reform activities met with labor union representatives to discuss approach and process for the engagement of worker stakeholders in the reform efforts. Documents Available for Download Meeting Agenda (74.42 KB) Meeting Summary (95.69 KB) More Documents & Publications Work Group Telecom (Draft Charters) Focus Group

  3. High Pressure Ethanol Reforming for Distributed Hydrogen Production |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Pressure Ethanol Reforming for Distributed Hydrogen Production High Pressure Ethanol Reforming for Distributed Hydrogen Production Presentation by S. Ahmed and S.H.D. Lee at the October 24, 2006 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Kick-Off Meeting. biliwg06_ahmed_anl.pdf (638.37 KB) More Documents & Publications BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Bio-Derived Liquids to Hydrogen

  4. Hydrogen from Biomass by Autothermal Reforming | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    from Biomass by Autothermal Reforming Hydrogen from Biomass by Autothermal Reforming Presentation by Lanny D. Schmidt at the October 24, 2006 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Kick-Off Meeting. biliwg06_schmidt_umn.pdf (247.23 KB) More Documents & Publications Biofuels Report Final Integrated Short Contact Time Hydrogen Generator (SCPO) Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG), Hydrogen Separation and Purification Working

  5. Crack opening area estimates in pressurized through-wall cracked elbows under bending

    SciTech Connect (OSTI)

    Franco, C.; Gilles, P.; Pignol, M.

    1997-04-01

    One of the most important aspects in the leak-before-break approach is the estimation of the crack opening area corresponding to potential through-wall cracks at critical locations during plant operation. In order to provide a reasonable lower bound to the leak area under such loading conditions, numerous experimental and numerical programs have been developed in USA, U.K. and FRG and widely discussed in literature. This paper aims to extend these investigations on a class of pipe elbows characteristic of PWR main coolant piping. The paper is divided in three main parts. First, a new simplified estimation scheme for leakage area is described, based on the reference stress method. This approach mainly developed in U.K. and more recently in France provides a convenient way to account for the non-linear behavior of the material. Second, the method is carried out for circumferential through-wall cracks located in PWR elbows subjected to internal pressure. Finite element crack area results are presented and comparisons are made with our predictions. Finally, in the third part, the discussion is extended to elbows under combined pressure and in plane bending moment.

  6. Corrosion and protection of mild steel in petroleum distillates electrolyte mixtures

    SciTech Connect (OSTI)

    Groysman, A.; Erdman, N.

    1999-11-01

    The purpose of this study is to examine the influence of water and salts present on the corrosion process in petroleum distillate electrolyte mixtures and evaluation of inorganic inhibitors efficiency for protection of mild steel in these mixtures. Most of the research in this area until now was done with hydrocarbon water mixtures with relatively high concentrations of water (above 5 % volume). This study was conducted using mixtures of light petroleum distillates (naphtha and gasoline) and water with water concentrations in the mixture below 5% volume. The study confirmed the electrochemical origin of the corrosion mechanism and showed that the main cause of the corrosion in the petroleum distillate water mixtures is the presence of water and dissolved oxygen. Critical added water concentrations were evaluated for naphtha-water and gasoline-water mixtures. The most efficient concentrations of inorganic inhibitors were determined and the inhibition mechanism was confirmed. Valuable data regarding different types of corrosion attack (pitting or uniform corrosion) on mild steel in petroleum distillate electrolyte mixtures was acquired during the study.

  7. Hybrid Separations/Distillation Technology. Research Opportunities for Energy and Emissions Reduction

    SciTech Connect (OSTI)

    Eldridge, R. Bruce; Seibert, A. Frank; Robinson, Sharon; Rogers, Jo

    2005-04-01

    This report focuses on improving the existing separations systems for the two largest energy-consuming sectors: the chemicals and petroleum refining industries. It identifies the technical challenges and research needs for improving the efficiency of distillation systems. Areas of growth are also highlighted.

  8. Effect of Narrow Cut Oil Shale Distillates on HCCI Engine Performance

    SciTech Connect (OSTI)

    Eaton, Scott J; Bunting, Bruce G; Lewis Sr, Samuel Arthur; Fairbridge, Craig

    2009-01-01

    In this investigation, oil shale crude obtained from the Green River Formation in Colorado using Paraho Direct retorting was mildly hydrotreated and distilled to produce 7 narrow boiling point fuels of equal volumes. The resulting derived cetane numbers ranged between 38.3 and 43.9. Fuel chemistry and bulk properties strongly correlated with boiling point.

  9. Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Applications | Department of Energy Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle Applications Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle Applications 2004 Diesel Engine Emissions Reduction (DEER) Conference Presentation: Massachusetts Institute of Technology 2004_deer_bromberg.pdf (404.01 KB) More Documents & Publications Hydrogen generation from plasmatron reformers and use for diesel exhaust aftertreatment Onboard

  10. Supported metal catalysts for alcohol/sugar alcohol steam reforming

    SciTech Connect (OSTI)

    Davidson, Stephen; Zhang, He; Sun, Junming; Wang, Yong

    2014-08-21

    Despite extensive studies on hydrogen production via steam reforming of alcohols and sugar alcohols, catalysts typically suffer a variety of issues from poor hydrogen selectivity to rapid deactivation. Here, we summarize recent advances in fundamental understanding of functionality and structure of catalysts for alcohol/sugar alcohol steam reforming, and provide perspectives on further development required to design highly efficient steam reforming catalysts.

  11. Development of reduced crude cracking catalysts

    SciTech Connect (OSTI)

    Hettinger, W.P. Jr. )

    1987-08-01

    In 1974 OPEC imposed an embargo on oil to the United States and caused a rapid rise in the price of a barrel of oil. At the time of the embargo, Ashland imported a considerable portion of its oil from the Middle East, thus raising the question of oil availability. As the problem increased in severity, Messrs. George Meyer, Oliver Zandona and Llyod Busch, began to explore alternative ways of squeezing more product from a given barrel of crude. After considering many alternatives, they arrived at the innovative thought that it might be possible to catalytically crack the 1050{degree}F plus fraction of the barrel directly to gasoline which would in effect, give them an additional volume of crude oil. Also, if vacuum fractionation were eliminated and if the entire 650{degree}F plus (reduced crude) portion of the barrel processed, this would further reduce operating costs. With these objectives and some new process innovations in mind, they began reduced crude cracking experimentation in a small 12,000 B/D FCC operating unit at Louisville. It was from these goals, concepts and a small operating unit, that the RCC process was born.

  12. Insights into Stress Corrosion Cracking Mechanisms from High-Resolution Measurements of Crack-Tip Structures and Compositions

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Thomas, Larry E.

    2004-11-25

    Recent results are presented demonstrating the application of cross-sectional analytical transmission electron microscopy (ATEM) to corrosion and cracking in high-temperature, light-water-reactor (LWR) environments. Structural, compositional and crystallographic characterizations of crack-tip oxide films and interfaces at near-atomic resolutions reveal evidence for unexpected local environments, corrosion reactions and local changes in the alloy metallurgy. Information obtained by high-resolution imaging and analysis indicates the corrosion processes that occur during crack advance, and provides insights into the mechanisms controlling environmental degradation. Examples of intergranular stress-corrosion cracking (IGSCC) in Ni- and Fe-base stainless alloys are reviewed to illustrate the value of this approach. Comparisons are made between crack characteristics found in components removed from long-term LWR service and those in materials tested under well-controlled laboratory conditions. Key insights into crack corrosion environments and advance mechanisms are established for Ni-base alloy 600 in steam-generator, secondary-water environments. Solution impurities such as Pb are often found in high concentrations at leading-edge reaction zones within porous, corrosion-product films. The presence of nanometer-wide, deeply attacked grain boundaries off the main SCC cracks (without evidence for plastic deformation) is believed to indicate a major role of active-path IG corrosion in the SCC process. Similar characteristics are identified for alloy 600 cracking in primary water. This suggests that Pb may only accelerate the IG corrosion process and not alter the basic degradation mechanism. Quite different IGSCC crack and crack-tip characteristics have been discovered for Fe-base stainless steels in LWR environments. More classic SCC crack and crack-tip structures have been seen in non-sensitized materials with wall oxide films extending to the tips. Cracked components

  13. Conversion of LPG hydrocarbons to distillate fuels or lubes using integration of LPG dehydrogenation and mogdl

    SciTech Connect (OSTI)

    Chang, C.D.; Penick, J.E.; Socha, R.F.

    1987-07-07

    This patent describes an apparatus for producing distillates of lubes from paraffins, which comprise: (a) a dehydrogenation reactor including means for passing a paraffinic feedstock stream into a dehydrogenation zone at conditions of pressure and temperature selected to convert the paraffins to an olefin rich effluent stream comprising at least one of the group consisting of propylene and butylene; (b) a low pressure oligomerization catalytic reactor including means for contacting the olefin rich effluent stream in a low pressure oligomerization catalytic reactor zone with a crystalline zeolite oligomerization catalyst at conditions of pressure and temperature selected to convert olefins to a first reactor effluent stream rich in liquid olefinic gasoline range hydrocarbons; (c) a first means for separating the first reactor effluent stream to form a substantially liquid C/sub 5/+ rich stream and a C/sub 4/- rich stream; (d) means for passing the C/sub 5/+ rich stream to a high pressure oligomerization catalytic reactor zone; (e) a high pressure oligomerization catalytic reactor including means for contacting the substantially liquid C/sub 5/+ rich stream in the high pressure oligomerization catalytic reactor zone with a crystalline zeolite oligomerization catalyst at conditions of temperature and pressure selected to produce a second reactor effluent stream which is rich in distillate; (f) second means for separating the second reactor effluent stream to recover an olefinic gasoline stream and a distillate stream; and (g) a hydrotreating reactor including means for contacting the distillate stream with hydrogen in a hydrotreating unit to produce a hydrotreated distillate stream comprising lube range hydrocarbons.

  14. CIRCUMFERENTIAL MFL IN-LINE INSPECTION FOR CRACKS IN PIPELINES

    SciTech Connect (OSTI)

    J.B. Nestleroth

    2003-06-01

    Circumferential MFL is a new implementation of a widely used technology that has potential to provide improved detection and quantification of axially oriented defects such as cracks, seam weld defects, mechanical damage, and groove corrosion. This implementation works by orienting the magnetic field around the pipe rather that along the axis. By orienting the magnetic field around the pipe (the circumferential direction), the axial defects that were magnetically transparent can disrupt more of the magnetic field and can be more easily detected. Initial implementations of circumferential MFL have found that flux leakage from cracks at the interior of the pipe is small, and the signals from cracks are difficult to detect. The objective of this project is to improve detection of cracks by changing the implementation along with using data from overlapping and complementary inspection techniques. Two technology enhancements were investigated: Combining high- and low-magnetization technology for stress detection; and Combining axial and circumferential MFL methods. Although a method combining high- and low-magnetization technology showed promise for characterizing gouges cause by third party excavation equipment, its commercial development was not successful for two reasons. First, the stress diminishes the crack signal, while the opening of the crack increases the signal. The stress-induced changes in flux leakage around cracks were small and any critical information on the severity of cracks and crack-like defects is difficult to distinguish from changes caused by the crack opening and other inspection variables. Second, it is difficult to magnetize pipe material in the circumferential direction. A relatively low, non-uniform magnetization level produced by the circumferential magnetizer makes detection of changes due to stress extremely difficult. This project also examined combining axial and circumferential MFL to improve crack detection and distinguish cracks for

  15. Electrochemical aspects of stress-corrosion crack growth

    SciTech Connect (OSTI)

    Newman, R.C.; Sieradzki, K.

    1982-06-01

    Some contributions of electrochemical methods to the understanding of stress-corrosion cracking are described, with examples drawn from studies of stainless steels, nickel alloys and brasses. Considerations related to the local alloy composition, solution composition and electrode potential within a crack are classified and illustrated. The relationship between electrochemical and acoustic noise is discussed.

  16. Stress corrosion crack tip microstructure in nickel-based alloys

    SciTech Connect (OSTI)

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content.

  17. Ultrasonic Study of Crack Under a Dynamic Thermal Load

    SciTech Connect (OSTI)

    Pitkaenen, J.; Kemppainen, M.; Virkkunen, I.

    2004-02-26

    In piping the defects play a key role for determining the life of component. Also the risk for pipe failure combined to the defects has to be taken into account. In this study thermal dynamic load has been applied to austenitic material (AISI 304) in order to introduce dynamic behaviour into the crack. The studied crack ({approx}20 mm x 7 mm) has been produced by thermal fatigue in advance. Different ultrasonic techniques were used to reveal information from interaction of ultrasonic waves from dynamic behaviour of a crack face in the sonified volume. The ultrasonic probes in the study are typical probes for defect detection and sizing on site inspections This information helps us to understand some effects in nuclear piping such as detection of cracks with special techniques and difficulties in sizing of the cracks in real situations. In this case the material is loaded to exceed the yield strength. The thermal cycles used caused high variations in the temperature scale from 20 deg. C (68 F) to 600 deg. C (1112 F) in the crack volume especially on the crack surface area. These factors cause large stress variations in the vicinity of the crack. Effects which have been detected during analysis from the measurements explain well difficulties in ultrasonic inspections of those materials on site. Experimental work explains reasons why some defects are missed in the real piping. Ultrasonic techniques used are described in details and conclusion for applicability of those techniques has been drawn.

  18. Prediction of pure water stress corrosion cracking (PWSCC) in nickel base alloys using crack growth rate models

    SciTech Connect (OSTI)

    Thompson, C.D.; Krasodomski, H.T.; Lewis, N.; Makar, G.L.

    1995-02-22

    The Ford/Andresen slip dissolution SCC model, originally developed for stainless steel components in BWR environments, has been applied to Alloy 600 and Alloy X-750 tested in deaerated pure water chemistry. A method is described whereby the crack growth rates measured in compact tension specimens can be used to estimate crack growth in a component. Good agreement was found between model prediction and measured SCC in X-750 threaded fasteners over a wide range of temperatures, stresses, and material condition. Most data support the basic assumption of this model that cracks initiate early in life. The evidence supporting a particular SCC mechanism is mixed. Electrochemical repassivation data and estimates of oxide fracture strain indicate that the slip dissolution model can account for the observed crack growth rates, provided primary rather than secondary creep rates are used. However, approximately 100 cross-sectional TEM foils of SCC cracks including crack tips reveal no evidence of enhanced plasticity or unique dislocation patterns at the crack tip or along the crack to support a classic slip dissolution mechanism. No voids, hydrides, or microcracks are found in the vicinity of the crack tips creating doubt about classic hydrogen related mechanisms. The bulk oxide films exhibit a surface oxide which is often different than the oxides found within a crack. Although bulk chromium concentration affects the rate of SCC, analytical data indicates the mechanism does not result from chromium depletion at the grain boundaries. The overall findings support a corrosion/dissolution mechanism but not one necessarily related to slip at the crack tip.

  19. Hydrocarbon reforming catalyst material and configuration of the same

    DOE Patents [OSTI]

    Singh, P.; Shockling, L.A.; George, R.A.; Basel, R.A.

    1996-06-18

    A hydrocarbon reforming catalyst material comprising a catalyst support impregnated with catalyst is provided for reforming hydrocarbon fuel gases in an electrochemical generator. Elongated electrochemical cells convert the fuel to electrical power in the presence of an oxidant, after which the spent fuel is recirculated and combined with a fresh hydrocarbon feed fuel forming the reformable gas mixture which is fed to a reforming chamber containing a reforming catalyst material, where the reforming catalyst material includes discrete passageways integrally formed along the length of the catalyst support in the direction of reformable gas flow. The spent fuel and/or combusted exhaust gases discharged from the generator chamber transfer heat to the catalyst support, which in turn transfers heat to the reformable gas and to the catalyst, preferably via a number of discrete passageways disposed adjacent one another in the reforming catalyst support. The passageways can be slots extending inwardly from an outer surface of the support body, which slots are partly defined by an exterior confining wall. According to a preferred embodiment, the catalyst support is non-rigid, porous, fibrous alumina, wherein the fibers are substantially unsintered and compressible, and the reforming catalyst support is impregnated, at least in the discrete passageways with Ni and MgO, and has a number of internal slot passageways for reformable gas, the slot passageways being partly closed by a containing outer wall. 5 figs.

  20. Hydrocarbon reforming catalyst material and configuration of the same

    DOE Patents [OSTI]

    Singh, Prabhakar; Shockling, Larry A.; George, Raymond A.; Basel, Richard A.

    1996-01-01

    A hydrocarbon reforming catalyst material comprising a catalyst support impregnated with catalyst is provided for reforming hydrocarbon fuel gases in an electrochemical generator. Elongated electrochemical cells convert the fuel to electrical power in the presence of an oxidant, after which the spent fuel is recirculated and combined with a fresh hydrocarbon feed fuel forming the reformable gas mixture which is fed to a reforming chamber containing a reforming catalyst material, where the reforming catalyst material includes discrete passageways integrally formed along the length of the catalyst support in the direction of reformable gas flow. The spent fuel and/or combusted exhaust gases discharged from the generator chamber transfer heat to the catalyst support, which in turn transfers heat to the reformable gas and to the catalyst, preferably via a number of discrete passageways disposed adjacent one another in the reforming catalyst support. The passageways can be slots extending inwardly from an outer surface of the support body, which slots are partly defined by an exterior confining wall. According to a preferred embodiment, the catalyst support is non-rigid, porous, fibrous alumina, wherein the fibers are substantially unsintered and compressible, and the reforming catalyst support is impregnated, at least in the discrete passageways with Ni and MgO, and has a number of internal slot passageways for reformable gas, the slot passageways being partly closed by a containing outer wall.

  1. Predicting crack growth in continuous-fiber composite materials

    SciTech Connect (OSTI)

    Cordes, J.A.; Yazici, R.

    1995-12-31

    Pre-notched composite lamina with unidirectional fibers were studied experimentally and using finite element analysis. Experiments were conducted on notched graphite/aluminum and glass/epoxy panels and the results were compared to a finite element method. Under remote tensile loading, cracks in the graphite/aluminum panels propagated perpendicular to the applied load without stable crack growth. In the glass/epoxy panels, crack propagation was initially stable and parallel to the fibers. A nonlinear damage zone method (DZM) was used to predict the crack growth directions, estimate damages, model stable and unstable crack growths, and predict the loads at failure. For both materials, the predicted loads at failure were within 20% of experimental loads.

  2. Experimental study of thermodynamics propagation fatigue crack in metals

    SciTech Connect (OSTI)

    Vshivkov, A. Iziumova, A. Plekhov, O.

    2015-10-27

    This work is devoted to the development of an experimental method for studying the energy balance during cyclic deformation and fracture. The studies were conducted on 304 stainless steel AISE samples. The investigation of the fatigue crack propagation was carried out on flat samples with stress concentrators. The stress concentrator was three central holes. The heat flux sensor was developed based on the Seebeck effect. This sensor was used for measuring the heat dissipation power in the examined samples during the fatigue tests. The measurements showed that the rate of fatigue crack growth depends on the heat flux at the crack tip and there are two propagation mode of fatigue crack with different link between the propagation mode and heat flux from crack tip.

  3. Cracking in liquid petroleum gas Horton spheres

    SciTech Connect (OSTI)

    Trivedi, D.K. Gupta, S.C.

    1997-07-01

    A gas processing plant on the western coast of India produces sweet gas after processing sour natural gas. Liquid petroleum gas (LPG) is recovered from the sweet gas. The LPG, containing a H{sub 2}S concentration of 10 ppm to 20 ppm, is stored in Horton spheres, each 17 m in diameter with a capacity of {minus}27 C to 55 C. Horton spheres for containing liquid petroleum gas (LPG) were fabricated on-site using prestressed plates of high-strength carbon steel (CS) SA 537 Class-1 with post-weld heat treatment. High-residual tensile stresses and hydrogen absorption from H{sub 2}S present in LPG could be the cause of cracking at weld and heat-affected zone interfaces at high hardness locations. Recommendations are given for inspection and use of lower-strength CS and improved welding procedures.

  4. APPLICATION OF VACUUM SALT DISTILLATION TECHNOLOGY FOR THE REMOVAL OF FLUORIDE

    SciTech Connect (OSTI)

    Pierce, R.; Pak, D.

    2011-08-10

    Vacuum distillation of chloride salts from plutonium oxide (PuO{sub 2}) and simulant PuO{sub 2} has been previously demonstrated at Department of Energy (DOE) sites using kilogram quantities of chloride salt. The apparatus for vacuum distillation contains a zone heated using a furnace and a zone actively cooled using either recirculated water or compressed air. During a vacuum distillation operation, a sample boat containing the feed material is placed into the apparatus while it is cool, and the system is sealed. The system is evacuated using a vacuum pump. Once a sufficient vacuum is attained, heating begins. Volatile salts distill from the heated zone to the cooled zone where they condense, leaving behind the non-volatile materials in the feed boat. The application of vacuum salt distillation (VSD) is of interest to the HB-Line Facility and the MOX Fuel Fabrication Facility (MFFF) at the Savannah River Site (SRS). Both facilities are involved in efforts to disposition excess fissile materials. Many of these materials contain chloride and fluoride salt concentrations which make them unsuitable for dissolution without prior removal of the chloride and fluoride salts. Between September 2009 and January 2011, the Savannah River National Laboratory (SRNL) and HB-Line designed, developed, tested, and successfully deployed a system for the distillation of chloride salts. Subsequent efforts are attempting to adapt the technology for the removal of fluoride. Fluoride salts of interest are less-volatile than the corresponding chloride salts. Consequently, an alternate approach is required for the removal of fluoride without significantly increasing the operating temperature. HB-Line Engineering requested SRNL to evaluate and demonstrate the feasibility of an alternate approach using both non-radioactive simulants and plutonium-bearing materials. Whereas the earlier developments targeted the removal of sodium chloride (NaCl) and potassium chloride (KCl), the current

  5. Future perspectives of using hollow fibers as structured packings in light hydrocarbon distillation

    SciTech Connect (OSTI)

    Yang, Dali; Orler, Bruce; Tornga, Stephanie; Welch, Cindy

    2011-01-26

    Olefin and paraffin are the largest chemical commodities. Furthermore, they are major building blocks for the petrochemical industry. Each year, petroleum refining, consumes 4,500 TBtu/yr in separation energy, making it one of the most energy-intensive industries in the United States). Just considering liquefied petroleum gas (ethane/propane/butane) and olefins (ethylene and propylene) alone, the distillation energy consumption is about 400 TBtu/yr in the US. Since petroleum distillation is a mature technology, incremental improvements in column/tray design will only provide a few percent improvements in the performance. However, each percent saving in net energy use amounts to savings of 10 TBtu/yr and reduces CO{sub 2} emissions by 0.2 MTon/yr. In practice, distillation columns require 100 to 200 trays to achieve the desired separation. The height of a transfer unit (HTU) of conventional packings is typical in the range of 36-60 inch. Since 2006, we had explored using several non-selective membranes as the structured packings to replace the conventional packing materials used in propane and propylene distillation. We obtained the lowest HTU of < 8 inch for the hollow fiber column, which was >5 times shorter than that of the conventional packing materials. In 2008, we also investigated this type of packing materials in iso-/n-butane distillation. Because of a slightly larger relative volatility of iso-/n-butane than that of propane/propylene, a wider and a more stable operational range was obtained for the iso-/n-butane pair. However, all of the experiments were conducted on a small scale with flowrate of < 25 gram/min. Recently, we demonstrated this technology on a larger scale (<250 gram/min). Within the loading range of F-factor < 2.2 Pa{sup 0.5}, a pressure drop on the vapor side is below 50 mbar/m, which suggests that the pressure drop of hollow fibers packings is not an engineering barrier for the applications in distillations. The thermal stability study

  6. Insights into Stress Corrosion Cracking Mechanisms from High-Resolution Measurements of Crack-Tip Structures and Compositions

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Thomas, Larry E.

    2010-04-05

    The fundamental basis for mechanistic understanding and modeling of SCC remains in question for many systems. Specific mechanisms controlling SCC can vary with changes in alloy characteristics, applied/residual stress or environmental conditions. The local crack electrochemistry, crack-tip mechanics and material metallurgy are the main factors controlling crack growth. These localized properties are difficult or impossible to measure in active cracks. Nevertheless, it is essential to quantitatively interrogate these crack-tip conditions if mechanistic understanding is to be obtained. A major recent advance has been the ability to investigate SCC cracks and crack tips using high-resolution ATEM techniques. ATEM enables the characterization of SCC cracks including trapped tip solution chemistries, corrosion product/film compositions and structures, and elemental composition gradients and defect microstructures along the crack walls and at the crack tip. A wide variety of methods for imaging and analyses at resolutions down to the atomic level can be used to examine the crack and corrosion film characteristics. Surface films and reaction layers have been examined by cross-sectional TEM techniques, but little work had been conducted on environmentally induced internal cracks until that of Lewis and co-workers [1-3] and the current authors [4-17]. This capability combined with modern ATEM techniques has enabled exciting new insights into corrosion processes occurring at buried interfaces and is being used to identify mechanisms controlling IGSCC in boiling water reactor (BWR) and pressurized water reactor (PWR) components. The objective of this paper is to summarize certain results focused on IGSCC of Fe- base and Ni-base stainless alloys in high-temperature water environments. Representative crack-tip examples will be shown to illustrate specific aspects that are characteristic of SCC in the material/environment combinations. Differences and similarities in crack

  7. Autothermal reforming catalyst having perovskite structure

    DOE Patents [OSTI]

    Krumpel, Michael; Liu, Di-Jia

    2009-03-24

    The invention addressed two critical issues in fuel processing for fuel cell application, i.e. catalyst cost and operating stability. The existing state-of-the-art fuel reforming catalyst uses Rh and platinum supported over refractory oxide which add significant cost to the fuel cell system. Supported metals agglomerate under elevated temperature during reforming and decrease the catalyst activity. The catalyst is a perovskite oxide or a Ruddlesden-Popper type oxide containing rare-earth elements, catalytically active firs row transition metal elements, and stabilizing elements, such that the catalyst is a single phase in high temperature oxidizing conditions and maintains a primarily perovskite or Ruddlesden-Popper structure under high temperature reducing conditions. The catalyst can also contain alkaline earth dopants, which enhance the catalytic activity of the catalyst, but do not compromise the stability of the perovskite structure.

  8. Conversion of LPG hydrocarbons into distillate fuels using an integral LPG dehydrogenation-MOGD process

    SciTech Connect (OSTI)

    Owen, H.; Zahner, J.C.

    1987-06-23

    This patent describes a process for converting lower paraffinic hydrocarbon feedstock comprising propane and/or butane into heavier hydrocarbons comprising gasoline and distillate, comprising the steps of: feeding the paraffinic feedstock to a dehydrogenation zone under conversion conditions for dehydrogenating at least a portion of the feedstock; recovering a first dehydrogenation gaseous effluent stream comprising propene and/or butene; contacting the first gaseous effluent steam with a liquid lean oil sorbent stream comprising C/sub 5//sup +/ hydrocarbons under sorption conditions to produce a C/sub 3//sup +/ rich liquid absorber stream and a light gas stream; sequentially pressurizing, heating and passing the C/sub 3//sup +/ rich liquid absorber stream to an oligomerization reactor zone at elevated temperature and pressure; contacting the C/sub 3//sup +/ rich stream with oligomerization catalyst in the oligomerization reactor zone for conversion of at least a portion of lower olefins to heavier hydrocarbons under oligomerization reaction conditions to provide a second reactor effluent stream comprising gasoline and distillate boiling range hydrocarbons; flash separating the second reactor effluent stream into a separator vapor stream comprising a major portion of the hydrocarbons which later form the lean oil stream, and a major portion of the C/sub 4//sup -/ hydrocarbons and a separator liquid stream comprising the gasoline and distillate boiling range materials produced in the oligomerization reactor zone; fractionating the separator liquid stream in a first product debutanizer tower into a first debutanizer overhead vapor stream comprising C/sub 4//sup -/ hydrocarbons and a product debutanizer liquid bottoms stream comprising C/sub 5//sup +/ gasoline and distillate boiling range hydrocarbons.

  9. Autothermal hydrodesulfurizing reforming method and catalyst

    DOE Patents [OSTI]

    Krumpelt, Michael; Kopasz, John P.; Ahmed, Shabbir; Kao, Richard Li-chih; Randhava, Sarabjit Singh

    2005-11-22

    A method for reforming a sulfur-containing carbonaceous fuel in which the sulfur-containing carbonaceous fuel is mixed with H.sub.2 O and an oxidant, forming a fuel/H.sub.2 O/oxidant mixture. The fuel H.sub.2 O/oxidant mixture is brought into contact with a catalyst composition comprising a dehydrogenation portion, an oxidation portion and a hydrodesulfurization portion, resulting in formation of a hydrogen-containing gas stream.

  10. Analysis of Alloy 600 and X-750 stress corrosion cracks

    SciTech Connect (OSTI)

    Thompson, C.D.; Lewis, N.; Krasodomski, H.

    1993-06-01

    A few months ago, KAPL evidence supported the view that Primary or Pure Water Stress Corrosion Cracking (PWSCC) of Alloy 600 results from a hydrogen mechanism. Figure 1 shows an Analytical Electron Microscope (AEM) analysis of a stress corrosion crack (SCC) crack in an A600 split tube U-bend specimen exposed to primary water at 338{degree}C (640{degrees}F) for 462 days. The features which appear to confirm a hydrogen mechanism are: (1) A very narrow (< 200 {angstrom}) crack with a sharp tip, nearly free of deposits. (2) No evidence of severe plastic deformation in the region immediately ahead of the crack tip. (3) A line of small voids preceding the main crack tip, of which the largest is about 5 x 10{sup {minus}6} cm in length. Shen and Shewmon proposed that PWSCC of Alloy 600 occurs due to small microvoids ahead of a main crack tip. The hypothesis is that such voids result from pockets of methane gas formed by the reaction of atomic hydrogen with carbon in the base metal. The voids are about 10 x 10{sup {minus}6} cm diameter, approximately a factor of 2 larger than the largest voids.

  11. Stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect (OSTI)

    Congleton, J.; Parkins, R.N.; Hemsworth, B.

    1987-01-01

    Slow strain rate stress corrosion tests have been performed on specimens cut from four separate heats of alloy 600 steam generator tubing. Material was tested in the mill annealed and thermally stabilized conditions and after various low temperature aging treatments. Only limited cracking was observed, even for tests at 340/sup 0/C, but the initiation of intergranular cracking was easier on the inner than on the outer surfaces of the tubing. Polarization data has been obtained in high temperature water and in saturated boric acid and saturated lithium hydroxide at the atmospheric boiling points, and slow strain tests were performed at controlled potentials in these environments. Again, only very short cracks formed during the slow strain rate tests which were performed at a strain rate of about 10/sup -6/ s/sup -1/. The data is discussed in terms of the probable crack tip strain rates that would exist in these tests and at other strain rates. It is argued that if cracking occurs, the main role of very low strain rate tests is to provide time for initiation and crack growth, so that cyclic loading or intermittent loading long tests are likely to be more successful in sustaining crack growth in this alloy.

  12. Three-dimensional crack growth assessment by microtopographic examination

    SciTech Connect (OSTI)

    Lloyd, W.R.; Piascik, R.S.

    1995-12-31

    The initial stage of the stable tearing process in two 2.3 mm sheet 2024-T3 aluminum alloy M(T) specimens are analyzed using fracture surface microtopography reconstruction techniques. The local crack tip opening angles (CTOA) in the interior of the specimens are determined relative to both crack extension and through-thickness position. The microtopographic analysis of cracks grown in the L-T and T-L orientations reveal that interior CTOA is comparable to those measured on the surface using standard optical analysis methods. Similar to surface CTOA results, interior (mid-thickness) CTOA exhibit a transient behavior; CTOA transitions from high angles, at near crack initiation, to a lower steady-state value of 5 deg. and 4.2 deg. for L-T and T-L, respectively, at crack lengths greater than 1.5mm. Fracture surface topographic projection maps are used to study the evolution of crack front tunneling during the initial stage of the fracture process. Stable tearing initiates at mid-thickness followed by a crack front tunneling process to a depth of approximately 2mm. A brief discussion of the basis of the fracture process reconstruction method is provided and comments on the general utility of microtopographic fracture surface examination for general assessment of elastic-plastic and fully-plastic fracture processes are made.

  13. Fatigue crack growth behavior of Ti-1100 at elevated temperature

    SciTech Connect (OSTI)

    Maxwell, D.C.; Nicholas, T.

    1995-12-31

    Effects of temperature, frequency, and cycles with superimposed hold times are evaluated in Ti-1100 in order to study the complex creep-fatigue-environment interactions in this material. Crack growth rate tests conducted at cyclic loading frequency of 1.0 Hz show that raising the temperature from 593 to 650 C has only a slightly detrimental effect on crack growth rate, although these temperatures produce growth rates significantly higher than at room temperature. From constant {Delta}K tests, the effects of temperature at constant frequency show a minimum crack growth rate at 250 C. From the minimum crack growth rate at 250 C, the crack growth rate increases linearly with temperature. Increases in frequency at constant temperatures of 593 and 650 C produce a continuous decrease in growth rate in going from 0.001 to 1.0 Hz, although the behavior is primarily cycle dependent in this region. Tests at 1.0 Hz with superimposed hold times from 1 to 1,000 s are used to evaluate creep-fatigue-environment interactions. Hold times at maximum load are found to initially decrease and then increase the cyclic crack growth rate with increasing duration. This is attributed to crack-tip blunting during short hold times and environmental degradation at long hold times. Hold times at minimum load show no change in growth rates, indicating that there is no net environmental degradation to the bulk material beyond that experienced during the baseline 1 Hz cycling.

  14. Hydrogen-Induced Cracking of the Drip Shield

    SciTech Connect (OSTI)

    F. Hua

    2004-09-07

    Hydrogen-induced cracking is characterized by the decreased ductility and fracture toughness of a material due to the absorption of atomic hydrogen in the metal crystal lattice. Corrosion is the source of hydrogen generation. For the current design of the engineered barrier without backfill, hydrogen-induced cracking may be a concern because the titanium drip shield can be galvanically coupled to rock bolts (or wire mesh), which may fall onto the drip shield, thereby creating conditions for hydrogen production by electrochemical reaction. The purpose of this report is to analyze whether the drip shield will fail by hydrogen-induced cracking under repository conditions within 10,000 years after emplacement. Hydrogen-induced cracking is a scenario of premature failure of the drip shield. This report develops a realistic model to assess the form of hydrogen-induced cracking degradation of the drip shield under the hydrogen-induced cracking. The scope of this work covers the evaluation of hydrogen absorbed due to general corrosion and galvanic coupling to less noble metals (e.g., Stainless Steel Type 316 and carbon steels) under the repository conditions during the 10,000-year regulatory period after emplacement and whether the absorbed hydrogen content will exceed the critical hydrogen concentration value, above which the hydrogen-induced cracking is assumed to occur. This report also provides the basis for excluding the features, events, and processes (FEPs) related to hydrogen-induced cracking of the drip shield with particular emphasis on FEP 2.1.03.04.OB, hydride cracking of drip shields (DTN: M00407SEPFEPLA.000 [DIRS 170760]). This report is prepared according to ''Technical Work Plan (TWP) for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 169944]).

  15. Refinery Capacity Report

    U.S. Energy Information Administration (EIA) Indexed Site

    Distillation Crude Oil Atmospheric Distillation Vacuum Cracking Thermal Catalytic Cracking Fresh Recycled Catalytic Hydro- Cracking Catalytic Reforming Desulfurization Hydrotreating/ Fuels Solvent Deasphalting Downstream Charge Capacity Table 6. Operable Crude Oil and Downstream Charge Capacity of Petroleum Refineries, January 1, 1987 to (Thousand Barrels per Stream Day, Except Where Noted) January 1, 2016 JAN 1, 1987 16,460 6,935 1,928 5,251 466 1,189 3,805 9,083 230 JAN 1, 1988 16,825 7,198

  16. Stress-corrosion cracking of copper single crystals

    SciTech Connect (OSTI)

    Sieradzki, K.; Newman, R.C.; Sabatini, R.L.

    1984-10-01

    Constant extension rate tests have been carried out in a sodium nitrite solution. Crack velocities up to 30 nm per second were obtained at 30/sup 0/C. If dynamic straining is stopped, the cracks apparently stop growing within about 20 ..mu..m. The steps between adjacent flat facets are more energy-absorbing than in ..cap alpha..-brass, providing a possible explanation for the importance of dynamic strain. Simultaneous acoustic emission and electrochemical current transients suggest that cracking proceeds by discontinuous cleavage.

  17. Partial oxidation fuel reforming for automotive power systems.

    SciTech Connect (OSTI)

    Ahmed, S.; Chalk, S.; Krumpelt, M.; Kumar, R.; Milliken, J.

    1999-09-07

    For widespread use of fuel cells to power automobiles in the near future, it is necessary to convert gasoline or other transportation fuels to hydrogen on-board the vehicle. Partial oxidation reforming is particularly suited to this application as it eliminates the need for heat exchange at high temperatures. Such reformers offer rapid start and good dynamic performance. Lowering the temperature of the partial oxidation process, which requires the development of a suitable catalyst, can increase the reforming efficiency. Catalytic partial oxidation (or autothermal) reformers and non-catalytic partial oxidation reformers developed by various organizations are presently undergoing testing and demonstration. This paper summarizes the process chemistries as well as recent test data from several different reformers operating on gasoline, methanol, and other fuels.

  18. Composition-explicit distillation curves of aviation fuel JP-8 and a coal-based jet fuel

    SciTech Connect (OSTI)

    Beverly L. Smith; Thomas J. Bruno

    2007-09-15

    We have recently introduced several important improvements in the measurement of distillation curves for complex fluids. The modifications to the classical measurement provide for (1) a composition explicit data channel for each distillate fraction (for both qualitative and quantitative analysis); (2) temperature measurements that are true thermodynamic state points; (3) temperature, volume, and pressure measurements of low uncertainty suitable for an equation of state development; (4) consistency with a century of historical data; (5) an assessment of the energy content of each distillate fraction; (6) a trace chemical analysis of each distillate fraction; and (7) a corrosivity assessment of each distillate fraction. The most significant modification is achieved with a new sampling approach that allows precise qualitative as well as quantitative analyses of each fraction, on the fly. We have applied the new method to the measurement of rocket propellant, gasoline, and jet fuels. In this paper, we present the application of the technique to representative batches of the military aviation fuel JP-8, and also to a coal-derived fuel developed as a potential substitute. We present not only the distillation curves but also a chemical characterization of each fraction and discuss the contrasts between the two fluids. 26 refs., 5 figs., 6 tabs.

  19. Intelligence Reform and Terrorism Prevention Act - December 17, 2004 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Intelligence Reform and Terrorism Prevention Act - December 17, 2004 Intelligence Reform and Terrorism Prevention Act - December 17, 2004 December 17, 2004 To reform the intelligence community and the intelligence and intelligence-related activities of the United States Government, and for other purposes. SEC. 102. (a) DIRECTOR OF NATIONAL INTELLIGENCE.-(1) There is a Director of National Intelligence who shall be appointed by the President, by and with the advice and

  20. Distributed Reforming of Renewable Liquids via Water Splitting using Oxygen

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Transport Membrane (OTM) (Presentation) | Department of Energy Renewable Liquids via Water Splitting using Oxygen Transport Membrane (OTM) (Presentation) Distributed Reforming of Renewable Liquids via Water Splitting using Oxygen Transport Membrane (OTM) (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 11_anl_distributed_reforming_using_otm.pdf (809.59 KB) More Documents & Publications Cost

  1. Hiring Reform Memoranda and Action Plan | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Hiring Reform Memoranda and Action Plan Hiring Reform Memoranda and Action Plan Memoranda and Action Plan to support the President's mandate directing the improvement of the Federal recruitment and hiring process throughout the Federal government. Hiring Reform Memoranda and Action Plan (6.76 MB) Responsible Contacts Kenneth Venuto Director, Office of Human Capital Management E-mail kenneth.venuto@hq.doe.gov More Documents & Publications Chief Human Capital Officer Memo on Improving DOE

  2. Secretary Moniz to Present Project Management Reforms to the National

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Academy of Public Administration | Department of Energy to Present Project Management Reforms to the National Academy of Public Administration Secretary Moniz to Present Project Management Reforms to the National Academy of Public Administration January 12, 2015 - 10:30am Addthis News Media Contact 202-586-4940 Secretary Moniz to Present Project Management Reforms to the National Academy of Public Administration WASHINGTON- On Thursday, January 15, Energy Secretary Ernest Moniz will give a

  3. Federal Information Technology Acquisition Reform Act (FITARA) Data

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Resources | Department of Energy Information Technology Acquisition Reform Act (FITARA) Data Resources Federal Information Technology Acquisition Reform Act (FITARA) Data Resources FITARA Resources Available for Download: DOE IT Policy Archive: ZIP IT Leadership Directory: HTML | JSON | PDF CIO Governance Board Membership List: HTML | JSON | PDF DOE IT Reform Cost Savings: JSON | PDF DOE IT Policies policyarchive.zip (1.36 MB) bureaudirectory.html (8.07 KB) bureaudirectory.json (10.48 KB)

  4. Hearing Before the House Oversight and Government Reform Subcommittee on

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Information Technology and Subcommittee on Government Operations | Department of Energy Oversight and Government Reform Subcommittee on Information Technology and Subcommittee on Government Operations Hearing Before the House Oversight and Government Reform Subcommittee on Information Technology and Subcommittee on Government Operations 5-18-16_Michael_Johnson FT HOGR (383.24 KB) More Documents & Publications U.S. Department of Energy Federal Information Technology Acquisition Reform Act

  5. Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology for Tank 48H Treatment Project (TTP) | Department of Energy Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) This assessment determines the technology maturity level of the candidate Tank 48H treatment technologies that are being considered for implementation at DOE's SRS - specifically Fluidized Bed Steam Reformer System.

  6. Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group The Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG), launched in October 2006, provides a forum for effective communication and collaboration among participants in DOE Fuel Cell Technologies Office (FCT) cost-shared research directed at distributed bio-liquid reforming. The Working Group includes individuals from DOE, the national laboratories, industry, and academia.

  7. Hydrogen generation from plasmatron reformers and use for diesel exhaust

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    aftertreatment | Department of Energy generation from plasmatron reformers and use for diesel exhaust aftertreatment Hydrogen generation from plasmatron reformers and use for diesel exhaust aftertreatment 2003 DEER Conference Presentation: Massachusetts Institute of Technology 2003_deer_bromberg.pdf (739.71 KB) More Documents & Publications H2-Assisted NOx Traps: Test Cell Results Vehicle Installations Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle

  8. Process to minimize cracking of pyrolytic carbon coatings

    DOE Patents [OSTI]

    Lackey, Jr., Walter J.; Sease, John D.

    1978-01-01

    Carbon-coated microspheroids useful as fuels in nuclear reactors are produced with a low percentage of cracked coatings and are imparted increased strength and mechanical stability characteristics by annealing immediately after the carbon coating processes.

  9. Technique to eliminate helium induced weld cracking in stainless steels

    SciTech Connect (OSTI)

    Chin-An Wang; Chin, B.A.; Grossbeck, M.L.

    1992-12-31

    Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials.

  10. Primary Water Stress Corrosion Crack Morphology and Nondestructive Evaluation Reliability

    SciTech Connect (OSTI)

    Doctor, Steven R.; Schuster, George J.; Anderson, Michael T.

    2004-12-01

    A research program on primary stress corrosion crack (PWSCC) is being conducted by Pacific Northwest National Laboratory (PNNL). In this program, the material degradation problem in Alloys 600, 182, and 82 is being investigated with objectives that include compling a knowledge base on all cracking in nickel based materials at all degradation sites in nuclear power plants, assessing NDE methods using mockups to quantify the detection, sizing, and using mockups to quantify the detection sizing and characterization of tight cracks, and determining the role of welding processes in degradation. In this paper, the resuts of the initial literature searchs are presented. The relevant data on crack properties such as shape and orientation are presented and their impace on nondestructive evaluation (NDE) reliability is discussed.

  11. Stress corrosion cracking of zirconium used in the reprocessing plant

    SciTech Connect (OSTI)

    Kato, Chiaki; Motooka, Takafumi; Yamamoto, Masahiro

    2007-07-01

    We investigated stress corrosion cracking (SCC) of zirconium by constant load test and the small-scale mock-up test simulated the fuel dissolve. These tests operated in the simulated solution, which substituted non-radioactive elements, i.e. V with radioactive elements such as Pu and Np. From the results of constant load test, the cracks were not observed on 150 MPa after 908 hours in approximately 3 % strain. However a lot of cracks caused by SCC were observed over 20 % strain under high tensile stress in the simulated solution and the heat-transfer condition having more corrosive circumstance and noble potential accelerated the susceptibility of SCC. The cracking behavior would be caused by the creep phenomena. The small-scale mock-up test had been operated for about 50000 hours during 7 year. From the results, zirconium showed excellent corrosion resistance and no SCC was observed during these long-term operations. (authors)

  12. Modeling Crack Propagation in Polycrystalline Microstructure Using Variational Multiscale Method

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Sun, S.; Sundararaghavan, V.

    2016-01-01

    Crack propagation in a polycrystalline microstructure is analyzed using a novel multiscale model. The model includes an explicit microstructural representation at critical regions (stress concentrators such as notches and cracks) and a reduced order model that statistically captures the microstructure at regions far away from stress concentrations. Crack propagation is modeled in these critical regions using the variational multiscale method. In this approach, a discontinuous displacement field is added to elements that exceed the critical values of normal or tangential tractions during loading. Compared to traditional cohesive zone modeling approaches, the method does not require the use of any specialmore » interface elements in the microstructure and thus can model arbitrary crack paths. The capability of the method in predicting both intergranular and transgranular failure modes in an elastoplastic polycrystal is demonstrated under tensile and three-point bending loads.« less

  13. Pyrochem Catalysts for Diesel Fuel Reforming - Energy Innovation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Vehicles and Fuels Vehicles and Fuels Hydrogen and Fuel Cell Hydrogen and Fuel Cell Return to Search Pyrochem Catalysts for Diesel Fuel Reforming National Energy Technology...

  14. Hydrogen generation from plasmatron reformers and use for diesel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    H2-Assisted NOx Traps: Test Cell Results Vehicle Installations Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle Applications Onboard Plasmatron ...

  15. Bio-Derived Liquids to Hydrogen Distributed Reforming Targets (Presentation)

    Broader source: Energy.gov [DOE]

    Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland.

  16. New process model proves accurate in tests on catalytic reformer

    SciTech Connect (OSTI)

    Aguilar-Rodriguez, E.; Ancheyta-Juarez, J. )

    1994-07-25

    A mathematical model has been devised to represent the process that takes place in a fixed-bed, tubular, adiabatic catalytic reforming reactor. Since its development, the model has been applied to the simulation of a commercial semiregenerative reformer. The development of mass and energy balances for this reformer led to a model that predicts both concentration and temperature profiles along the reactor. A comparison of the model's results with experimental data illustrates its accuracy at predicting product profiles. Simple steps show how the model can be applied to simulate any fixed-bed catalytic reformer.

  17. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. PDF icon 07anlhighpressuresteamethanolref...

  18. Advanced Fuel Reformer Development: Putting the 'Fuel' in Fuel...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Reformer Development Putting the 'Fuel' in Fuel Cells Subir Roychoudhury Precision Combustion, Inc. (PCI), North Haven, CT Shipboard Fuel Cell Workshop March 29, 2011 ...

  19. Secretary Moniz to Present Project Management Reforms to the...

    Broader source: Energy.gov (indexed) [DOE]

    Secretary Moniz to Present Project Management Reforms to the National Academy of Public Administration WASHINGTON- On Thursday, January 15, Energy Secretary Ernest Moniz will give ...

  20. Cost Analysis of Bio-Derived Liquids Reforming (Presentation...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cost Analysis of Bio-Derived Liquids Reforming Brian James Directed Technologies, Inc. 6 November 2007 This presentation does not contain any proprietary, confidential, or ...

  1. Regulatory and Financial Reform of Federal Research Policy: Recommenda...

    Office of Environmental Management (EM)

    for regulatory reform that would improve research universities' ability to carry out their missions without requiring a significant financial investment by the Federal government. ...

  2. Improved System Performance and Reduced Cost of a Fuel Reformer...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Emissions Useful Life Requirement Improved System Performance and Reduced Cost of a Fuel Reformer, LNT, and SCR Aftertreatment System Meeting Emissions Useful Life Requirement An ...

  3. Bio-Derived Liquids to Hydrogen Distributed Reforming Targets

    Broader source: Energy.gov [DOE]

    Presentation by Arlene Anderson at the October 24, 2006 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Kick-Off Meeting.

  4. Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Control | Department of Energy Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control hot_rolling.pdf (541.63 KB) More Documents & Publications ITP Aluminum: Aluminum Industry Roadmap for the Automotive Market (May 1999) Vehicle Technologies Office: 2012 Lightweight Materials R&D Annual Progress Report ITP Aluminum: Aluminum Industry Technology Roadmap

  5. Process for the detection of micro-cracks

    DOE Patents [OSTI]

    Lapinski, Norman; Sather, Allen

    1979-01-01

    A process for the nondestructive testing of ceramic objects to detect the presence of defects and micro-cracks in the surface in which a solution of silver nitrate is applied to the surface of the object which penetrates into the surface defects, drying the object so that the silver nitrate remains in the defects, and preparing an X-ray radiograph whereby any defects and micro-cracks will appear in the radiograph.

  6. Effects of microstructure banding on hydrogen assisted fatigue crack growth in X65 pipeline steels

    SciTech Connect (OSTI)

    Ronevich, Joseph A.; Somerday, Brian P.; San Marchi, Chris W.

    2015-09-10

    Banded ferrite-pearlite X65 pipeline steel was tested in high pressure hydrogen gas to evaluate the effects of oriented pearlite on hydrogen assisted fatigue crack growth. Test specimens were oriented in the steel pipe such that cracks propagated either parallel or perpendicular to the banded pearlite. The ferrite-pearlite microstructure exhibited orientation dependent behavior in which fatigue crack growth rates were significantly lower for cracks oriented perpendicular to the banded pearlite compared to cracks oriented parallel to the bands. Thus the reduction of hydrogen assisted fatigue crack growth across the banded pearlite is attributed to a combination of crack-tip branching and impeded hydrogen diffusion across the banded pearlite.

  7. Effects of microstructure banding on hydrogen assisted fatigue crack growth in X65 pipeline steels

    SciTech Connect (OSTI)

    Ronevich, Joseph A.; Somerday, Brian P.; San Marchi, Chris W.

    2015-09-10

    Banded ferritepearlite X65 pipeline steel was tested in high pressure hydrogen gas to evaluate the effects of oriented pearlite on hydrogen assisted fatigue crack growth. Test specimens were oriented in the steel pipe such that cracks propagated either parallel or perpendicular to the banded pearlite. The ferritepearlite microstructure exhibited orientation dependent behavior in which fatigue crack growth rates were significantly lower for cracks oriented perpendicular to the banded pearlite compared to cracks oriented parallel to the bands. Thus the reduction of hydrogen assisted fatigue crack growth across the banded pearlite is attributed to a combination of crack-tip branching and impeded hydrogen diffusion across the banded pearlite.

  8. Analytical determination of critical crack size in solar cells

    SciTech Connect (OSTI)

    Chen, C.P.

    1988-05-01

    Although solar cells usually have chips and cracks, no material specifications concerning the allowable crack size on solar cells are available for quality assurance and engineering design usage. Any material specifications that the cell manufacturers use were developed for cosmetic reasons that have no technical basis. Therefore, the Applied Solar Energy Corporation (ASEC) has sponsored a continuing program for the fracture mechanics evaluation of GaAs. Fracture mechanics concepts were utilized to develop an analytical model that can predict the critical crack size of solar cells. This model indicates that the edge cracks of a solar cell are more critical than its surface cracks. In addition, the model suggests that the material specifications on the allowable crack size used for Si solar cells should not be applied to GaAs solar cells. The analytical model was applied to Si and GaAs solar cells, but it would also be applicable to the semiconductor wafers of other materials, such as a GaAs thin film on a Ge substrate, using appropriate input data.

  9. Assessment of crack opening area for leak rates

    SciTech Connect (OSTI)

    Sharples, J.K.; Bouchard, P.J.

    1997-04-01

    This paper outlines the background to recommended crack opening area solutions given in a proposed revision to leak before break guidance for the R6 procedure. Comparisons with experimental and analytical results are given for some selected cases of circumferential cracks in cylinders. It is shown that elastic models can provide satisfactory estimations of crack opening displacement (and area) but they become increasingly conservative for values of L{sub r} greater than approximately 0.4. The Dugdale small scale yielding model gives conservative estimates of crack opening displacement with increasing enhancement for L{sub r} values greater than 0.4. Further validation of the elastic-plastic reference stress method for up to L{sub r} values of about 1.0 is presented by experimental and analytical comparisons. Although a more detailed method, its application gives a best estimate of crack opening displacement which may be substantially greater than small scale plasticity models. It is also shown that the local boundary conditions in pipework need to be carefully considered when evaluating crack opening area for through-wall bending stresses resulting from welding residual stresses or geometry discontinuities.

  10. Strengthening, Crack Arrest And Multiple Cracking In Brittle Materials Using Residual Stresses.

    DOE Patents [OSTI]

    Green, David J.; Sglavo, Vincenzo M.; Tandon, Rajan

    2003-02-11

    Embodiments include a method for forming a glass which displays visible cracking prior to failure when subjected to predetermined stress level that is greater than a predetermined minimum stress level and less than a failure stress level. The method includes determining a critical flaw size in the glass and introducing a residual stress profile to the glass so that a plurality of visible cracks are formed prior to failure when the glass is subjected to a stress that is greater than the minimum stress level and lower than the critical stress. One method for forming the residual stress profile includes performing a first ion exchange so that a first plurality of ions of a first element in the glass are exchanged with a second plurality of ions of a second element that have a larger volume than the first ions. A second ion exchange is also performed so that a plurality of the second ions in the glass are exchanged back to ions of the first element.

  11. Fuel Reformation: Catalyst Requirements in Microchannel Architectures

    SciTech Connect (OSTI)

    King, David L.; Brooks, Kriston P.; Fischer, Christopher M.; Pederson, Larry R.; Rawlings, Gregg C.; Stenkamp, Victoria S.; TeGrotenhuis, Ward E.; Wegeng, Robert S.; Whyatt, Greg A.

    2005-09-06

    Microchannel reactors have unique capabilities for onboard hydrocarbon fuel processing, due to their ability to provide process intensification through high heat and mass transfer, leading to smaller and more efficient reactors. The catalyst requirements in microchannel devices are demanding, requiring high activity, very low deactivation rates, and strong adherence to engineered substrate. Each unit operation benefits from microchannel architecture: the steam reforming reactor removes heat transfer limitations, allowing the catalyst to operate at elevated temperatures at the kinetic limit; the water gas shift reactor uses unique temperature control to reduce catalyst volume requirements; the PROX reactor provides high CO conversion and minimizes H2 oxidation through effective control of reactor temperature.

  12. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007 ...

  13. Volume Comparison

    Gasoline and Diesel Fuel Update (EIA)

    Day) Process: Vacuum Distillation Thermal Cracking Thermal Cracking: Coking Thermal Cracking: Delayed Coking Thermal Cracking: Fluid Coking Thermal Cracking: Visbreaking Thermal Cracking: Other/Gas Oil Thermal Cracking: Coking (Barrels/Calendar Day) Catalytic Cracking Fresh Feed Catalytic Cracking Fresh Feed (Barrels/Calendar Day) Catalytic Cracking Recycled Feed Catalytic Hydrocracking Catalytic Hydrocracking: Distillate Catalytic Hydrocracking: Gas Oil Catalytic Hydrocracking: Residual Fuel

  14. Design, start up, and three years operating experience of an ammonia scrubbing, distillation, and destruction plant

    SciTech Connect (OSTI)

    Gambert, G.

    1996-12-31

    When the rebuilt Coke Plant started operations in November of 1992, it featured a completely new closed circuit secondary cooler, ammonia scrubbing, ammonia distillation, and ammonia destruction plants. This is the second plant of this type to be built in North America. To remove the ammonia from the gas, it is scrubbed with three liquids: Approximately 185 gallons/minute of cooled stripped liquor from the ammonia stills; Light oil plant condensate; and Optionally, excess flushing liquor. These scrubbers typically reduce ammonia content in the gas from 270 Grains/100 standard cubic feet to 0.2 Grains/100 standard cubic feet.

  15. Electricity Reform Abroad and U.S. Investment

    Reports and Publications (EIA)

    1997-01-01

    Reviews and analyzes the recent electricity reforms in Argentina, Australia, and the United Kingdom in an attempt to better understand how different models of privatization and reform have worked in practice. This report also analyzes the motivations of the U.S. companies who have invested in the electricity industries of Argentina, Australia, and the United Kingdom.

  16. Steam reforming of fuel to hydrogen in fuel cells

    DOE Patents [OSTI]

    Fraioli, Anthony V.; Young, John E.

    1984-01-01

    A fuel cell capable of utilizing a hydrocarbon such as methane as fuel and having an internal dual catalyst system within the anode zone, the dual catalyst system including an anode catalyst supporting and in heat conducting relationship with a reforming catalyst with heat for the reforming reaction being supplied by the reaction at the anode catalyst.

  17. Steam reforming of fuel to hydrogen in fuel cell

    DOE Patents [OSTI]

    Young, J.E.; Fraioli, A.V.

    1983-07-13

    A fuel cell is described capable of utilizing a hydrocarbon such as methane as fuel and having an internal dual catalyst system within the anode zone, the dual catalyst system including an anode catalyst supporting and in heat conducting relationship with a reforming catalyst with heat for the reforming reaction being supplied by the reaction at the anode catalyst.

  18. Catalytic glycerol steam reforming for hydrogen production

    SciTech Connect (OSTI)

    Dan, Monica Mihet, Maria Lazar, Mihaela D.

    2015-12-23

    Hydrogen production from glycerol by steam reforming combine two major advantages: (i) using glycerol as raw material add value to this by product of bio-diesel production which is obtained in large quantities around the world and have a very limited utilization now, and (ii) by implication of water molecules in the reaction the efficiency of hydrogen generation is increased as each mol of glycerol produces 7 mol of H{sub 2}. In this work we present the results obtained in the process of steam reforming of glycerol on Ni/Al{sub 2}O{sub 3}. The catalyst was prepared by wet impregnation method and characterized through different methods: N{sub 2} adsorption-desorption, XRD, TPR. The catalytic study was performed in a stainless steel tubular reactor at atmospheric pressure by varying the reaction conditions: steam/carbon ratio (1-9), gas flow (35 ml/min -133 ml/min), temperature (450-650°C). The gaseous fraction of the reaction products contain: H{sub 2}, CH{sub 4}, CO, CO{sub 2}. The optimum reaction conditions as resulted from this study are: temperature 550°C, Gly:H{sub 2}O ratio 9:1 and Ar flow 133 ml/min. In these conditions the glycerol conversion to gaseous products was 43% and the hydrogen yield was 30%.

  19. TWR Bench-Scale Steam Reforming Demonstration

    SciTech Connect (OSTI)

    D. W. Marshall; N. R. Soelberg

    2003-05-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by ThermoChem Waste Remediation, LLC, (TWR) for treatment of SBW into a "road ready" waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). TWR is the licensee of Manufacturing Technology Conservation International (MTCI) steam-reforming technology in the field of radioactive waste treatment. A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrate residues were about 400 ppm in the product and NOx destruction exceeded 86%. The demonstration was successful.

  20. TWR Bench-Scale Steam Reforming Demonstration

    SciTech Connect (OSTI)

    Marshall, D.W.; Soelberg, N.R.

    2003-05-21

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by ThermoChem Waste Remediation, LLC, (TWR) for treatment of SBW into a ''road ready'' waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). TWR is the licensee of Manufacturing Technology Conservation International (MTCI) steam-reforming technology in the field of radioactive waste treatment. A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrate residues were about 400 ppm in the product and NOx destruction exceeded 86%. The demonstration was successful.

  1. Synthesis of zeolite from Italian coal fly ash: Differences in crystallization temperature using seawater instead of distilled water

    SciTech Connect (OSTI)

    Belviso, Claudia; Cavalcante, Francesco; Fiore, Saverio

    2010-05-15

    In this study Italian coal fly ash was converted into several types of zeolite in laboratory experiments with temperatures of crystallization ranging from 35 up to 90 deg. C. Distilled and seawater were used during the hydrothermal synthesis process in separate experiments, after a pre-treatment fusion with NaOH. The results indicate that zeolites could be formed from different kind of Italian coal fly ash at low temperature of crystallization using both distilled and seawater. SEM data and the powder patterns of X-ray diffraction analysis show that faujasite, zeolite ZK-5 and sodalite were synthesized when using both distilled and seawater; zeolite A crystallized only using distilled water. In particular the experiments indicate that the synthesis of zeolite X and zeolite ZK-5 takes place at lower temperatures when using seawater (35 and 45 deg. C, respectively). The formation of sodalite is always competitive with zeolite X which shows a metastable behaviour at higher temperatures (70-90 deg. C). The chemical composition of the fly ash source could be responsible of the differences on the starting time of synthesized zeolite with distilled water, in any case our data show that the formation of specific zeolites takes place always at lower temperatures when using seawater.

  2. Fatigue crack growth behavior of Al-Li alloy 1441

    SciTech Connect (OSTI)

    Prakash, R.V.; Parida, B.K.

    1995-12-31

    Fatigue crack growth behavior of Al-Li alloy 1441 having a marginally lower lithium content, compared to 80xx and 20xx series Al-Li alloys is presented in this paper. This investigation was conducted on single edge tension--SE(T)--specimens, under constant amplitude as well as under MiniLCA flight spectrum loading with the specific objective of determining the effects of stress ratio, orientation, thickness and cladding. Three thicknesses were considered: 1.2 mm(clad and unclad), 2.0 mm(clad and unclad) and 8.0 mm unclad. Constant amplitude fatigue tests were conducted at stress ratios of {minus}0.3, 0.1 and 0.7. Testing was performed under ambient conditions and along three orientations, namely L-T, T-L and L+45 degrees. Crack growth characteristics of this alloy are compared with that of BS:L73 (2014-T4 equivalent) for assessing the possibility of replacing BS:L73. Significant effect of stress ratio on crack growth rate was observed in all thicknesses. However, in case of 1.2 and 2.0 mm thick sheets, the effect was minimal at intermediate-crack growth regime. The orientation of the specimen does not adversely affect the fatigue crack growth behavior of 8.0 mm and 2.0 mm thick specimens. However, for 1.2 mm unclad sheet crack growth resistance in L-T direction was found to be superior to that along T-L direction. In majority of test cases considered, no significant effect was observed on crack growth rate due to thickness or cladding. Crack growth characteristics of Al-Li alloy 1441 and Al-Cu alloy BS:L73 under constant amplitude as well as MiniLCA spectrum loading are similar in the low and intermediate-crack growth rate regime. Based on these observations, it is felt that this Al-Li alloy has the potential for future aerospace applications.

  3. Energy Bandwidth for Petroleum Refining Processes

    SciTech Connect (OSTI)

    none,

    2006-10-01

    The petroleum refining energy bandwidth report analyzes the most energy-intensive unit operations used in U.S. refineries: crude oil distillation, fluid catalytic cracking, catalytic hydrotreating, catalytic reforming, and alkylation. The "bandwidth" provides a snapshot of the energy losses that can potentially be recovered through best practices and technology R&D.

  4. Process for catalytic cracking of heavy hydrocarbon feed to lighter products

    SciTech Connect (OSTI)

    Herbst, J.A.; Owen, H.; Schipper, P.H.

    1990-05-29

    This patent describes a process for catalytic cracking of a feed of hydrocarbons boiling in the gas oil and heavier boiling range to lighter products by contacting the feed at catalytic cracking conditions and catalytically cracking the feed to lighter products with a cracking catalyst. It comprises: a mixture of separate particles of: a bulk conversion cracking catalyst containing at least one component with an equivalent pore size of at least about 7 angstroms in a matrix, the bulk conversion cracking catalyst having fluidization properties which permit use in a fluidized or moving bed catalytic cracking reactor; a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin cracking/isomerization activity; and, a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin aromatization activity; and wherein the upgrading catalysts have substantially the same fluidization properties as the bulk conversion cracking catalyst.

  5. Modeling fatigue crack growth in cross ply titanium matrix composites

    SciTech Connect (OSTI)

    Bakuckas, J.G. Jr.; Johnson, W.S.

    1993-05-01

    In this study, the fatigue crack growth behavior of fiber bridging matrix cracks in cross-ply SCS-6/Ti-15-3 and SCS-6/Timetal-21S laminates containing center holes was investigated. Experimental observations revealed that matrix cracking was far more extensive and wide spread in the SCS-6/Ti-15-3 laminates compared to that in the SCS-6/Timetal-21S laminates. In addition, the fatigue life of the SCS-6/Ti-15-3 laminates was significantly longer than that of the SCS-6/Timetal-21S laminates. The matrix cracking observed in both material systems was analyzed using a fiber bridging (FB) model which was formulated using the boundary correction factors and weight functions for center hole specimen configurations. A frictional shear stress is assumed in the FB model and was used as a curve fitting parameter to model matrix crack growth data. The higher frictional shear stresses calculated in the SCS-6/Timetal-21S laminates resulted in lower stress intensity factors in the matrix and higher axial stresses in the fibers compared to those in the SCS-6/Ti-15-3 laminates at the same applied stress levels.

  6. Determination of crack morphology parameters from service failures for leak-rate analyses

    SciTech Connect (OSTI)

    Wilkowski, G.; Ghadiali, N.; Paul, D.

    1997-04-01

    In leak-rate analyses described in the literature, the crack morphology parameters are typically not well agreed upon by different investigators. This paper presents results on a review of crack morphology parameters determined from examination of service induced cracks. Service induced cracks were found to have a much more tortuous flow path than laboratory induced cracks due to crack branching associated with the service induced cracks. Several new parameters such as local and global surface roughnesses, as well as local and global number of turns were identified. The effect of each of these parameters are dependent on the crack-opening displacement. Additionally, the crack path is typically assumed to be straight through the pipe thickness, but the service data show that the flow path can be longer due to the crack following a fusion line, and/or the number of turns, where the number of turns in the past were included as a pressure drop term due to the turns, but not the longer flow path length. These parameters were statistically evaluated for fatigue cracks in air, corrosion-fatigue, IGSCC, and thermal fatigue cracks. A refined version of the SQUIRT leak-rate code was developed to account for these variables. Sample calculations are provided in this paper that show how the crack size can vary for a given leak rate and the statistical variation of the crack morphology parameters.

  7. Advanced Multi-Effect Distillation System for Desalination Using Waste Heat fromGas Brayton Cycles

    SciTech Connect (OSTI)

    Haihua Zhao; Per F. Peterson

    2012-10-01

    Generation IV high temperature reactor systems use closed gas Brayton Cycles to realize high thermal efficiency in the range of 40% to 60%. The waste heat is removed through coolers by water at substantially greater average temperature than in conventional Rankine steam cycles. This paper introduces an innovative Advanced Multi-Effect Distillation (AMED) design that can enable the production of substantial quantities of low-cost desalinated water using waste heat from closed gas Brayton cycles. A reference AMED design configuration, optimization models, and simplified economics analysis are presented. By using an AMED distillation system the waste heat from closed gas Brayton cycles can be fully utilized to desalinate brackish water and seawater without affecting the cycle thermal efficiency. Analysis shows that cogeneration of electricity and desalinated water can increase net revenues for several Brayton cycles while generating large quantities of potable water. The AMED combining with closed gas Brayton cycles could significantly improve the sustainability and economics of Generation IV high temperature reactors.

  8. Integrated hydroprocessing scheme for production of premium quality distillates and lubricants

    SciTech Connect (OSTI)

    Chen, N.Y.; LaPierre, R.B.; Partridge, R.D.; Wong, S.S.

    1989-07-25

    This patent describes a method of upgrading a gas oil hydrocarbon feedstock into a naphtha product and a distillate product having a boiling range above that of the naptha product and below that of the gas oil and also having content of iso-paraffins. The method comprises hydrocracking the gas oil feedstock over a large pore size, aromatic selective hydrocracking catalyst having acidic functionality and hydrogenation-deydrogenation functionality, at a hydrogen pressure up to about 10,000 kPa and at a conversion below 50 percent to 650{sup 0}F.-products, to effects a removal of aromatic components by hydrocracking and to form the naptha product and a product boiling above the naptha product which is enriched in paraffinic components; separating the naptha product from the product enriched in paraffinic components; and hydroprocessing the product enriched in paraffinic components over a hydroprocessing catalyst comprising zeolite beta as an acidic component and a hydrogenation-dehydrogenation component, to produce a distillate boiling range product having an enhanced content of isoparaffinic components.

  9. Conceptual design and optimization for JET water detritiation system cryo-distillation facility

    SciTech Connect (OSTI)

    Lefebvre, X.; Hollingsworth, A.; Parracho, A.; Dalgliesh, P.; Butler, B.; Smith, R.

    2015-03-15

    The aim of the Exhaust Detritiation System (EDS) of the JET Active Gas Handling System (AGHS) is to convert all Q-based species (Q{sub 2}, Q-hydrocarbons) into Q{sub 2}O (Q being indifferently H, D or T) which is then trapped on molecular sieve beds (MSB). Regenerating the saturated MSBs leads to the production of tritiated water which is stored in Briggs drums. An alternative disposal solution to offsite shipping, is to process the tritiated water onsite via the implementation of a Water Detritiation System (WDS) based, in part, on the combination of an electrolyser and a cryo-distillation (CD) facility. The CD system will separate a Q{sub 2} mixture into a de-tritiated hydrogen stream for safe release and a tritiated stream for further processing on existing AGHS subsystems. A sensitivity study of the Souers' model using the simulation program ProSimPlus (edited by ProSim S.A.) has then been undertaken in order to perform an optimised dimensioning of the cryo-distillation system in terms of available cooling technologies, cost of investment, cost of operations, process performance and safety. (authors)

  10. Method for fabrication of crack-free ceramic dielectric films

    DOE Patents [OSTI]

    Ma, Beihai; Narayanan, Manoj; Balachandran, Uthamalingam; Chao, Sheng; Liu, Shanshan

    2016-05-31

    The invention provides a process for forming crack-free dielectric films on a substrate. The process comprises the application of a dielectric precursor layer of a thickness from about 0.3 .mu.m to about 1.0 .mu.m to a substrate. The deposition is followed by low temperature heat pretreatment, prepyrolysis, pyrolysis and crystallization step for each layer. The deposition, heat pretreatment, prepyrolysis, pyrolysis and crystallization are repeated until the dielectric film forms an overall thickness of from about 1.5 .mu.m to about 20.0 .mu.m and providing a final crystallization treatment to form a thick dielectric film. The process provides a thick crack-free dielectric film on a substrate, the dielectric forming a dense thick crack-free dielectric having an overall dielectric thickness of from about 1.5 .mu.m to about 20.0 .mu.m.

  11. Method for fabrication of crack-free ceramic dielectric films

    DOE Patents [OSTI]

    Ma, Beihai; Balachandran, Uthamalingam; Chao, Sheng; Liu, Shanshan; Narayanan, Manoj

    2014-02-11

    The invention provides a process for forming crack-free dielectric films on a substrate. The process comprise the application of a dielectric precursor layer of a thickness from about 0.3 .mu.m to about 1.0 .mu.m to a substrate. The deposition is followed by low temperature heat pretreatment, prepyrolysis, pyrolysis and crystallization step for each layer. The deposition, heat pretreatment, prepyrolysis, pyrolysis and crystallization are repeated until the dielectric film forms an overall thickness of from about 1.5 .mu.m to about 20.0 .mu.m and providing a final crystallization treatment to form a thick dielectric film. Also provided was a thick crack-free dielectric film on a substrate, the dielectric forming a dense thick crack-free dielectric having an overall dielectric thickness of from about 1.5 .mu.m to about 20.0 .mu.m.

  12. Relationships between stress corrosion cracking tests and utility operating experience

    SciTech Connect (OSTI)

    Baum, Allen

    1999-10-22

    Several utility steam generator and stress corrosion cracking databases are synthesized with the view of identifying the crevice chemistry that is most consistent with the plant cracking data. Superheated steam and neutral solution environments are found to be inconsistent with the large variations in the observed SCC between different plants, different support plates within a plant, and different crevice locations. While the eddy current response of laboratory tests performed with caustic chemistries approximates the response of the most extensively affected steam generator tubes, the crack propagation kinetics in these tests differ horn plant experience. The observations suggest that there is a gradual conversion of the environment responsible for most steam generator ODSCC from a concentrated, alkaline-forming solution to a progressively more steam-enriched environment.

  13. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect (OSTI)

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  14. Weld solidification cracking in 304 to 204L stainless steel

    SciTech Connect (OSTI)

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Johnson, Matthew Q

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  15. Dynamic crack initiation toughness : experiments and peridynamic modeling.

    SciTech Connect (OSTI)

    Foster, John T.

    2009-10-01

    This is a dissertation on research conducted studying the dynamic crack initiation toughness of a 4340 steel. Researchers have been conducting experimental testing of dynamic crack initiation toughness, K{sub Ic}, for many years, using many experimental techniques with vastly different trends in the results when reporting K{sub Ic} as a function of loading rate. The dissertation describes a novel experimental technique for measuring K{sub Ic} in metals using the Kolsky bar. The method borrows from improvements made in recent years in traditional Kolsky bar testing by using pulse shaping techniques to ensure a constant loading rate applied to the sample before crack initiation. Dynamic crack initiation measurements were reported on a 4340 steel at two different loading rates. The steel was shown to exhibit a rate dependence, with the recorded values of K{sub Ic} being much higher at the higher loading rate. Using the knowledge of this rate dependence as a motivation in attempting to model the fracture events, a viscoplastic constitutive model was implemented into a peridynamic computational mechanics code. Peridynamics is a newly developed theory in solid mechanics that replaces the classical partial differential equations of motion with integral-differential equations which do not require the existence of spatial derivatives in the displacement field. This allows for the straightforward modeling of unguided crack initiation and growth. To date, peridynamic implementations have used severely restricted constitutive models. This research represents the first implementation of a complex material model and its validation. After showing results comparing deformations to experimental Taylor anvil impact for the viscoplastic material model, a novel failure criterion is introduced to model the dynamic crack initiation toughness experiments. The failure model is based on an energy criterion and uses the K{sub Ic} values recorded experimentally as an input. The failure model

  16. Reforming natural gas markets: the antitrust alternative

    SciTech Connect (OSTI)

    Lambert, J.D.; Gilfoyle, N.P.

    1983-05-12

    Although the centerpiece of the Department of Energy's proposed legislation is gradual decontrol of all wellhead natural gas prices by Jan. 1, 1986, it also addresses the structural problems that have contributed to the current market disorder. Intended to promote increased competition in the marketing of natural gas, the provisions are based on fundamental tenets of antitrust law. This review of relevant antitrust principles as they relate to the natural gas industry places the remedial features of the proposed legislation in legal context. These features concern the pipelines' contract carrier obligation, gas purchase contract modifications, and limitations on passthrough of purchase gas costs. Should the legislation fail to pass, private antitrust litigation will remain as an inducement to structural and economic reform in the gas industry.

  17. Hydrocarbon fuel reforming catalyst and use thereof

    DOE Patents [OSTI]

    Ming, Qimin; Healey, Todd; Irving, Patricia Marie

    2006-06-27

    The subject invention is a catalyst consisting of an oxide or mixed oxide support and bimetallic catalytically active compounds. The supporting oxide can be a single oxide, such as Al.sub.2O.sub.3; it also can be a mixture of oxides, such as Y.sub.2O.sub.3 stabilized ZrO.sub.2 (YSZ), Al.sub.2O.sub.3 with CeO.sub.2, Al.sub.2O.sub.3 with YSZ and others. The bimetallic compounds, acting as active components, are selected from platinum, and ruthenium, prepared in an appropriate ratio. The catalyst is used in the steam reforming of hydrocarbons to produce hydrogen for applications such as polymer electrolyte membrane fuel cells.

  18. Evaluation of Partial Oxidation Reformer Emissions

    SciTech Connect (OSTI)

    Unnasch, Stefan; Fable, Scott; Waterland, Larry

    2006-01-06

    In this study, a gasoline fuel processor and an ethanol fuel processor were operated under conditions simulating both startup and normal operation. Emissions were measured before and after the AGB in order to quantify the effectiveness of the burner catalyst in controlling emissions. The emissions sampling system includes CEM for O2, CO2, CO, NOx, and THC. Also, integrated gas samples are collected in evacuated canisters for hydrocarbon speciation analysis via GC. This analysis yields the concentrations of the hydrocarbon species required for the California NMOG calculation. The PM concentration in the anode burner exhaust was measured through the placement of a filter in the exhaust stream. The emissions from vehicles with fully developed on board reformer systems were estimated.

  19. Guidance_Application_Federal_Vacancies_Reform_Act_1998.pdf | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Guidance_Application_Federal_Vacancies_Reform_Act_1998.pdf Guidance_Application_Federal_Vacancies_Reform_Act_1998.pdf Guidance_Application_Federal_Vacancies_Reform_Act_1998.pdf (2.66 MB) More Documents & Publications Intelligence Reform and Terrorism Prevention Act - December 17, 2004 Bond Amendment, Security Clearances - January 1, 2008 National Historic Preservation Act (1966, amended 2014)

  20. Thermally efficient melting and fuel reforming for glass making

    DOE Patents [OSTI]

    Chen, M.S.; Painter, C.F.; Pastore, S.P.; Roth, G.S.; Winchester, D.C.

    1991-10-15

    An integrated process is described for utilizing waste heat from a glass making furnace. The hot off-gas from the furnace is initially partially cooled, then fed to a reformer. In the reformer, the partially cooled off-gas is further cooled against a hydrocarbon which is thus reformed into a synthesis gas, which is then fed into the glass making furnace as a fuel. The further cooled off-gas is then recycled back to absorb the heat from the hot off-gas to perform the initial cooling. 2 figures.

  1. Thermally efficient melting and fuel reforming for glass making

    DOE Patents [OSTI]

    Chen, Michael S.; Painter, Corning F.; Pastore, Steven P.; Roth, Gary S.; Winchester, David C.

    1991-01-01

    An integrated process for utilizing waste heat from a glass making furnace. The hot off-gas from the furnace is initially partially cooled, then fed to a reformer. In the reformer, the partially cooled off-gas is further cooled against a hydrocarbon which is thus reformed into a synthesis gas, which is then fed into the glass making furnace as a fuel. The further cooled off-gas is then recycled back to absorb the heat from the hot off-gas to perform the initial cooling.

  2. Multi-fuel reformers for fuel cells used in transportation. Multi-fuel reformers: Phase 1 -- Final report

    SciTech Connect (OSTI)

    Not Available

    1994-05-01

    DOE has established the goal, through the Fuel Cells in Transportation Program, of fostering the rapid development and commercialization of fuel cells as economic competitors for the internal combustion engine. Central to this goal is a safe feasible means of supplying hydrogen of the required purity to the vehicular fuel cell system. Two basic strategies are being considered: (1) on-board fuel processing whereby alternative fuels such as methanol, ethanol or natural gas stored on the vehicle undergo reformation and subsequent processing to produce hydrogen, and (2) on-board storage of pure hydrogen provided by stationary fuel processing plants. This report analyzes fuel processor technologies, types of fuel and fuel cell options for on-board reformation. As the Phase 1 of a multi-phased program to develop a prototype multi-fuel reformer system for a fuel cell powered vehicle, the objective of this program was to evaluate the feasibility of a multi-fuel reformer concept and to select a reforming technology for further development in the Phase 2 program, with the ultimate goal of integration with a DOE-designated fuel cell and vehicle configuration. The basic reformer processes examined in this study included catalytic steam reforming (SR), non-catalytic partial oxidation (POX) and catalytic partial oxidation (also known as Autothermal Reforming, or ATR). Fuels under consideration in this study included methanol, ethanol, and natural gas. A systematic evaluation of reforming technologies, fuels, and transportation fuel cell applications was conducted for the purpose of selecting a suitable multi-fuel processor for further development and demonstration in a transportation application.

  3. The application of a logic framework for fatigue crack growth analyses to microstructural effects

    SciTech Connect (OSTI)

    Xu, J.G.; Liu, H.W.

    1995-12-31

    {Delta}K has been widely used to correlate da/dN data. The relation between da/dN and {Delta}K is usually found empirically. However, fatigue crack growth relations can also be derived theoretically. Three fatigue crack growth theories are derived for the state of small scale yielding and plane strain. These three theories constitute a logic framework useful for fatigue crack growth analyses. The application of the logic framework to the analyses of microstructural effects on fatigue crack growth is illustrated. The fatigue crack growth curve of 7075-T651 aluminum alloy has five distinct regions. A fatigue crack grows by crack-tip shear decohesion forming striations and by brittle fractures of particles followed by localized shear decohesion at these microcracks forming dimples. The logic framework helps to relate the fatigue crack growth behaviors in these five regions to the fractures of inclusions and to the resistance of grain boundaries and dispersoids to shear decohesion.

  4. Distillation efficiencies of an industrial-scale i-butane/n-butane fractionator

    SciTech Connect (OSTI)

    Klemola, K.T.; Ilme, J.K.

    1996-12-01

    Rarely published industrial-scale distillation efficiency data are presented. The Murphree tray efficiencies are determined from the i-butane/n-butane fractionator performance data. Point efficiencies, numbers of overall vapor phase transfer units, numbers of vapor and liquid phase transfer units, and liquid phase resistances of mass transfer are backcalculated from the Murphree tray efficiencies. Various efficiency prediction and scale-up methods have been tested against experimental results. A new model for the prediction of the numbers of vapor and liquid phase transfer units has been developed. The model can be applied to hydrocarbon systems at high pressure. The influence of the mass-transfer coefficients, the interfacial area, and the vapor and liquid residence times on mass transfer has been analyzed separately, and as a result the NTU correlations for vapor and liquid phases are obtained. The constants of the model can be obtained by fitting the model to experimental efficiency data from a similar system.

  5. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (Presentation) | Department of Energy Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. 08_osu_bio-ethanol_steam_reforming.pdf (6.45 MB) More Documents & Publications Investigation of Reaction Networks and Active Sites In Bio-Ethanol Steam Reforming

  6. Prevention of crack initiation in valve bodies under thermal shock

    SciTech Connect (OSTI)

    Delmas, J.; Coppolani, P.

    1996-12-01

    On site and testing experience has shown that cracking in valves affects mainly the stellite hardfacing on seats and discs but may also be a concern for valve bodies. Metallurgical investigations conducted by EDF laboratories on many damaged valves have shown that most of the damage had either a chemical, manufacturing, or operating origin with a strong correlation between the origins and the type of damage. The chemical defects were either excess ferritic dilution of stellite or excess carburizing. Excess carburizing leads to a too brittle hardfacing which cracks under excessive stresses induced on the seating surfaces, via the stem, by too high operating thrusts. The same conditions can also induce cracks of the seats in the presence, in the hardfacing, of hidden defects generated during the welding process. Reduction of the number of defects results first from controls during manufacturing, mainly in the thickness of stellite. On the other hand, maintenance must be fitted to the type of defect. In-situ lapping may lead to release of cobalt, resulting in contamination of the circuit. Furthermore, it is ineffectual in the case of a crack through the seating surface, as is often found on globe valves. The use of new technologies of valves with removable seats and cobalt-free alloys solves permanently this kind of problem.

  7. Method of making crack-free zirconium hydride

    DOE Patents [OSTI]

    Sullivan, Richard W.

    1980-01-01

    Crack-free hydrides of zirconium and zirconium-uranium alloys are produced by alloying the zirconium or zirconium-uranium alloy with beryllium, or nickel, or beryllium and scandium, or nickel and scandium, or beryllium and nickel, or beryllium, nickel and scandium and thereafter hydriding.

  8. Crack-resistant siloxane molding compounds. [Patent application

    DOE Patents [OSTI]

    McFarland, J.W.; Swearngin, C.B.

    1980-11-03

    The crack resistance of phenyl silicone molding resins containing siliceous fillers is improved by incorporating therein about 0.5 to 5.5% by weight of ..beta..-eucryptite, a lithium aluminum silicate having a negative thermal expansion coefficient. These molding resins are particularly suitable for encapsulating electronic devices such as diodes, coils, resistors, and the like.

  9. Incipient Crack Detection in Composite Wind Turbine Blades

    SciTech Connect (OSTI)

    Taylor, Stuart G.; Choi, Mijin; Jeong, Hyomi; Jang, Jae Kyeong; Park, Gyuhae; Farinholt, Kevin; Farrar, Charles R.; Ammerman, Curtt N.; Todd, Michael D.; Lee, Jung-Ryul

    2012-08-28

    This paper presents some analysis results for incipient crack detection in a 9-meter CX-100 wind turbine blade that underwent fatigue loading to failure. The blade was manufactured to standard specifications, and it underwent harmonic excitation at its first resonance using a hydraulically-actuated excitation system until reaching catastrophic failure. This work investigates the ability of an ultrasonic guided wave approach to detect incipient damage prior to the surfacing of a visible, catastrophic crack. The blade was instrumented with piezoelectric transducers, which were used in an active, pitchcatch mode with guided waves over a range of excitation frequencies. The performance results in detecting incipient crack formation in the fiberglass skin of the blade is assessed over the range of frequencies in order to determine the point at which the incipient crack became detectable. Higher excitation frequencies provide consistent results for paths along the rotor blade's carbon fiber spar cap, but performance falls off with increasing excitation frequencies for paths off of the spar cap. Lower excitation frequencies provide more consistent performance across all sensor paths.

  10. Sulfide stress cracking resistance of low-alloy nickel steels

    SciTech Connect (OSTI)

    Yoshino, Y.; Minozaki, Y.

    1986-04-01

    The sulfide stress cracking (SSC) resistance of Ni-containing low-alloy steels was studied using laboratory and commercial heats over the range of 600 to 800 MPa yield strength (700 to 900 MPa tensile strength). The results were interpreted with regard to observations by metallurgical and electrochemical analyses. In steel containing 1% Cr and 0.5% Mo, the SSC resistance is not affected by up to 2% Ni. A commercial steel with 3.7% Ni-1.8% Cr-0.4% Mo exhibits the same K/sub ISSC/ and Ni-free steels. The cracking resistance begins to deteriorate when fresh martensite exceeds 5 vol%. The lattice diffusion of hydrogen is decreased by the additional Ni, whereas the subsurface hydrogen concentration remains constant in 5% NaCl solution and decreases in NACE TM-01-77 solution up to 5% Ni. Thus, nickel has no harmful effect in terms of hydrogen absorption and diffusion. However, nickel enhances the formation of surface trenches in acidified solutions. This is intensified in the anodically polarized slow extension rate test, which results in loss in elongation. Consequently, nickel per se has no effect on the propagation of SSC unless its addition results in the formation of fresh martensite. However, it may or may not enhance crack initiation, depending on a specific combination of solution and steel, by forming surface trenches that subsequently trigger hydrogen cracking from their bottom.

  11. Stress corrosion cracking of welded Alloy 600 penetration mockups

    SciTech Connect (OSTI)

    Sarver, J.M.; Pathania, R.S.; Stuckey, K.; Fyfitch, S.; Gelpi, A.; Foucault, M.; Hunt, E.S.

    1995-12-31

    The primary water stress corrosion cracking (PWSCC) of Alloy 600 in components other than steam generators is a problem of increasing concern for nuclear power plants. Of greatest concern at the present time is the PWSCC of Alloy 600 vessel head penetrations. The common elements of these components are threefold: (1) the Alloy 600 material has a susceptible microstructure, (2) the Alloy 600 material is either a thick-walled tube or a bar which has been machined into a thick-walled tube, and (3) the Alloy 600 material has been welded into a structure such that high residual welding stresses exist in the postwelded Alloy 600 material. The objectives of the present program were to evaluate the PWSCC behavior of various configurations of welded Alloy 600 penetrations, and possible remedial measures which would prevent or retard PWSCC in these components. Mockups were instrumented to permit instantaneous remote sensing of through-wall cracking and were autoclave tested along with control C-rings in a doped steam environment. Following the test exposures, the mockups were split and examined to characterize the cracking morphology and the material microstructure. A Weibull distribution was used to analyze the time-to-failure results, and the observed cracking locations were compared to residual stress levels predicted by an elastic-plastic finite element analysis of the mockups.

  12. An environmental cracking evaluation of fastener materials for seawater applications

    SciTech Connect (OSTI)

    Aylor, D.M.

    1994-12-31

    Slow strain rate tests (SSRT) were conducted on various nickel-base, titanium base, and copper-nickel (Cu-Ni) alloys in order to identify a replacement material for Alloy K-500 in seawater fastener applications. SSRT data and fracture surface analysis of the test specimens identified a susceptibility to environmental cracking in cathodically polarized environments for Alloy K-500, Alloy 625 Plus, and Alloy 625PH. Alloy 625 Plus exhibited slightly increased environmental cracking resistance-at {minus}850 mV vs. SCE over Alloy K-500 and Alloy 625PH. Ti-6Al-4V ELI, Beta C, and Beta 21S titanium displayed no susceptibility to environmental cracking in freely corroding 3.5% NaCl or cathodically polarized conditions. Precharging these titanium alloys for 8 weeks at {minus}1,250 mV vs. SCE did not adversely affect their environmental cracking resistance. The Cu-3Ni and Cu-15Ni-7Sn spray formed alloys exhibited extensive scatter and low measured maximum loads, presumably due to macroporosity present in the as-fabricated material.

  13. Thin film with oriented cracks on a flexible substrate

    DOE Patents [OSTI]

    Feng, Bao; McGilvray, Andrew; Shi, Bo

    2010-07-27

    A thermoelectric film is disclosed. The thermoelectric film includes a substrate that is substantially electrically non-conductive and flexible and a thermoelectric material that is deposited on at least one surface of the substrate. The thermoelectric film also includes multiple cracks oriented in a predetermined direction.

  14. Bio-Derived Liquids to Hydrogen Distributed Reforming Targets...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. PDF icon 01doebio-derivedliquidstoh2refor...

  15. Before the House Committee on Oversight and Government Reform...

    Broader source: Energy.gov (indexed) [DOE]

    on Oversight and Government Reform, U.S. House of Representatives By: Deputy Secretary Daniel Poneman, U.S. Department of Energy FinalTestimonyPoneman0922111.pdf More Documents...

  16. Process Reform, Security and Suitability- December 17, 2008

    Broader source: Energy.gov [DOE]

    This is to report on the progress made to improve the timeliness and effectiveness of our hiring and clearing decisions and the specific plan to reform the process further, in accordance with our initial proposals made in April ofthis year.

  17. Dependence of dynamic fracture resistance on crack velocity in tungsten: Pt. II. Bicrystals and polycrystals

    SciTech Connect (OSTI)

    Liv, J.M.; Shen, B.W.

    1986-06-01

    The experimental techniques for crack velocity measurements have been applied to bicrystals of tungsten with twist orientations about (100) and polycrystals. The hesitation of the propagating cleavage crack in the vicinity of the grain boundary is examined. The contributions to energy dissipation from deformation and fracture processes in the grain boundary region as well as the in direct effects of crack deceleration are discussed. These findings have been applied to explain th dynamic fracture resistance and crack arrest in polycrystals.

  18. Device build at ODU to crack nature's code takes ride to JLab (Device build

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    at ODU to crack nature's code takes ride to JLab | Jefferson Lab Device build at ODU to crack nature's code takes ride to JLab (Device build at ODU to crack nature's code takes ride to JLab External Link: http://hamptonroads.com/2012/02/device-built-odu-crack-natures-code-takes-ride By jlab_admin on Tue, 2012-02-14

  19. Agglutination of single catalyst particles during fluid catalytic cracking as observed by X-ray nanotomography

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Meirer, F.; Kalirai, S.; Weker, J. Nelson; Liu, Y.; Andrews, J. C.; Weckhuysen, B. M.

    2015-04-14

    Metal accumulation at the catalyst particle surface plays a role in particle agglutination during fluid catalytic cracking.

  20. Regulatory and Financial Reform of Federal Research Policy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Regulatory and Financial Reform of Federal Research Policy Recommendations to the NRC Committee on Research Universities January 21, 2011 Introduction At the request of the National Research Council (NRC) Committee on Research Universities, the Council on Governmental Relations (COGR), the Association of American Universities (AAU), and the Association of Public and Land-grant Universities (APLU) have assembled a set of ten recommendations for regulatory reform that would improve research

  1. Advanced Fuel Reformer Development: Putting the 'Fuel' in Fuel Cells |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Fuel Reformer Development: Putting the 'Fuel' in Fuel Cells Advanced Fuel Reformer Development: Putting the 'Fuel' in Fuel Cells Presented at the DOE-DOD Shipboard APU Workshop on March 29, 2011. apu2011_6_roychoudhury.pdf (4.83 MB) More Documents & Publications System Design - Lessons Learned, Generic Concepts, Characteristics & Impacts Fuel Cells For Transportation - 1999 Annual Progress Report Energy Conversion Team Fuel Cell Systems Annual Progress Report

  2. Agenda for the Derived Liquids to Hydrogen Distributed Reforming Working

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Group (BILIWG) Hydrogen Production Technical Team Research Review | Department of Energy Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG) Hydrogen Production Technical Team Research Review Agenda for the Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG) Hydrogen Production Technical Team Research Review This is the agenda for the working group sessions held in Laurel, Maryland on November 6, 2007. biliwg_agenda.pdf (145.59 KB) More Documents

  3. Regulatory and Financial Reform of Federal Research Policy: Recommendations

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to the NRC Committee on Research Universities | Department of Energy and Financial Reform of Federal Research Policy: Recommendations to the NRC Committee on Research Universities Regulatory and Financial Reform of Federal Research Policy: Recommendations to the NRC Committee on Research Universities At the request of the National Research Council (NRC) Committee on Research Universities, the Council on Governmental Relations (COGR), the Association of American Universities (AAU), and the

  4. Comments on Request For Information regarding Reducing Regulatory Reform

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    issued February 3, 2011 (Federal Register /Vol. 76, No. 23 /Thursday, February 3, 2011 /Notices). | Department of Energy Request For Information regarding Reducing Regulatory Reform issued February 3, 2011 (Federal Register /Vol. 76, No. 23 /Thursday, February 3, 2011 /Notices). Comments on Request For Information regarding Reducing Regulatory Reform issued February 3, 2011 (Federal Register /Vol. 76, No. 23 /Thursday, February 3, 2011 /Notices). I have reviewed the Request For Information

  5. Surface cracking in resistance seam welding of coated steels

    SciTech Connect (OSTI)

    Adonyi, Y.; Kimchi, M.

    1994-12-31

    In this experimental work, the focus was on the understanding the electrode-wheel/coated steel surface phenomena by building operational lobes and by correlating the weld quality with static-and dynamic-contact-resistance variation during welding. Conventional AC, DC, and electrode-wire resistance-seam weldability of printed zinc-coated and hot-dipped tin-coated steel was performed in this work, as compared with traditional lead-tin (terne) coating used as reference material. Variables included steel substrate type, welding equipment type, electrode-wheel cleaning practice, and electrode-wire geometry. Optic and electron microscopy were used for the evaluation of specimens extracted from longitudinal cross-sections of representative welds. The size and morphology of surface cracks was characterized and correlated with variations in the above-mentioned parameters. It was found that the tin-coated (unpainted) steel sheet had a superior all-together performance to the zinc-coated steel and terne-coated steel, both in terms of wider weldability lobes and lesser surface cracking. The extent of surface cracking was greatly reduced by using the electrode-wire seam welding process using a longitudinally grooved wire profile, which also widened the corresponding weldability lobes. It was also found that the extent of cracking depended on the electrode knurl geometry, substrate type, and the presence of conductive paint applied on top of the metallic coating. An attempt was made to characterize the specific mechanisms governing the LME phenomenon for the lead-, zinc and tin-based coating systems and to assess the potential for crack propagation in the welds. The dynamic contact resistance was found to be a good measure of the welding process stability and an indicator of defect formation. It was found that the ratio between the static and dynamic contact resistances of the tin-coated sheet was considerably lower than similar ratios for bare and zinc-coated sheet.

  6. Hydrogen-based power generation from bioethanol steam reforming

    SciTech Connect (OSTI)

    Tasnadi-Asztalos, Zs. Cormos, C. C. Agachi, P. S.

    2015-12-23

    This paper is evaluating two power generation concepts based on hydrogen produced from bioethanol steam reforming at industrial scale without and with carbon capture. The power generation from bioethanol conversion is based on two important steps: hydrogen production from bioethanol catalytic steam reforming and electricity generation using a hydrogen-fuelled gas turbine. As carbon capture method to be assessed in hydrogen-based power generation from bioethanol steam reforming, the gas-liquid absorption using methyl-di-ethanol-amine (MDEA) was used. Bioethanol is a renewable energy carrier mainly produced from biomass fermentation. Steam reforming of bioethanol (SRE) provides a promising method for hydrogen and power production from renewable resources. SRE is performed at high temperatures (e.g. 800-900°C) to reduce the reforming by-products (e.g. ethane, ethene). The power generation from hydrogen was done with M701G2 gas turbine (334 MW net power output). Hydrogen was obtained through catalytic steam reforming of bioethanol without and with carbon capture. For the evaluated plant concepts the following key performance indicators were assessed: fuel consumption, gross and net power outputs, net electrical efficiency, ancillary consumptions, carbon capture rate, specific CO{sub 2} emission etc. As the results show, the power generation based on bioethanol conversion has high energy efficiency and low carbon footprint.

  7. THOR Bench-Scale Steam Reforming Demonstration

    SciTech Connect (OSTI)

    D. W. Marshall; N. R. Soelberg; K. M. Shaber

    2003-05-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by THORsm Treatment Technologies, LLC, for treatment of SBW into a "road ready" waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrates were not detected in the product and NOx destruction exceeded 98%. The demonstration was successful.

  8. THOR Bench-Scale Steam Reforming Demonstration

    SciTech Connect (OSTI)

    Marshall, D.W.; Soelberg, N.R.; Shaber, K.M.

    2003-05-21

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by THORsm Treatment Technologies, LLC, for treatment of SBW into a ''road ready'' waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrates were not detected in the product and NOx destruction exceeded 98%. The demonstration was successful.

  9. Heat-affected zone liquation crack on resistance spot welded TWIP steels

    SciTech Connect (OSTI)

    Saha, Dulal Chandra [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of); Chang, InSung [Automotive Production Development Division, Hyundai Motor Company (Korea, Republic of); Park, Yeong-Do, E-mail: ypark@deu.ac.kr [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of)

    2014-07-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: The HAZ liquation crack during resistance spot welding of TWIP steel was examined. Cracks were completely backfilled and healed with divorced eutectic secondary phase. Co-segregation of C and Mn was detected in the cracked zone. Heat input was the most influencing factor to initiate liquation crack. Cracks have less/no significant effect on static tensile properties.

  10. Characteristics of acoustic emission during stress corrosion cracking of Inconel 600 alloy

    SciTech Connect (OSTI)

    Sung, K.Y.; Kim, I.S.; Yoon, Y.K.

    1997-10-15

    It is possible to detect by use of the acoustic emission (AE) technique the dynamic processes in stressed materials. In this study, the AE technique is applied to SCC of Inconel 600 due to depletion of chromium at grain boundaries to investigate the AE capability of detecting crack growth and to obtain the relation between AE characteristics and crack mechanisms such as fracture mode and crack growth rate during SCC. In addition, the generation of initial cracks was detected, and minimum crack size detectable with AE was determined to assess the potential of AE as a non-destructive method.

  11. Blunt-crack band propagation in finite-element analysis for concrete structures. [LMFBR

    SciTech Connect (OSTI)

    Pfeiffer, P.A.; Bazant, Z.P.; Marchertas, A.H.

    1983-01-01

    The knowledge of concrete fracture is needed in nuclear reactor safety. The question of safety arises from the potential of concrete to crack under thermal loading. It has been postulated that structural concrete could be exposed to very high temperature, which may result from hot reactor coolant or even core debris coming in direct contact with the concrete. The utilization of the blunt crack approach for simulating concrete cracking in a general-purpose code is explored. The difficulties encountered in establishing the proper direction of crack propagation in an arbitrary discretization are described. Crack propagation is considered within the context of two types of solution techniques: (1) implicit solution of the static crack advance, and (2) explicit time integration using a dynamic relaxation technique to simulate the static crack advance. Also, in both solution techniques an elastic model is used to characterize the concrete.

  12. Effects of microstructure banding on hydrogen assisted fatigue crack growth in X65 pipeline steels

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Ronevich, Joseph A.; Somerday, Brian P.; San Marchi, Chris W.

    2015-09-10

    Banded ferrite-pearlite X65 pipeline steel was tested in high pressure hydrogen gas to evaluate the effects of oriented pearlite on hydrogen assisted fatigue crack growth. Test specimens were oriented in the steel pipe such that cracks propagated either parallel or perpendicular to the banded pearlite. The ferrite-pearlite microstructure exhibited orientation dependent behavior in which fatigue crack growth rates were significantly lower for cracks oriented perpendicular to the banded pearlite compared to cracks oriented parallel to the bands. Thus the reduction of hydrogen assisted fatigue crack growth across the banded pearlite is attributed to a combination of crack-tip branching and impededmore » hydrogen diffusion across the banded pearlite.« less

  13. Optimization of ultrasonic array inspections using an efficient hybrid model and real crack shapes

    SciTech Connect (OSTI)

    Felice, Maria V.; Velichko, Alexander Wilcox, Paul D.; Barden, Tim; Dunhill, Tony

    2015-03-31

    Models which simulate the interaction of ultrasound with cracks can be used to optimize ultrasonic array inspections, but this approach can be time-consuming. To overcome this issue an efficient hybrid model is implemented which includes a finite element method that requires only a single layer of elements around the crack shape. Scattering Matrices are used to capture the scattering behavior of the individual cracks and a discussion on the angular degrees of freedom of elastodynamic scatterers is included. Real crack shapes are obtained from X-ray Computed Tomography images of cracked parts and these shapes are inputted into the hybrid model. The effect of using real crack shapes instead of straight notch shapes is demonstrated. An array optimization methodology which incorporates the hybrid model, an approximate single-scattering relative noise model and the real crack shapes is then described.

  14. Primary water stress corrosion crack growth rates in Alloy 600 steam generator tubing

    SciTech Connect (OSTI)

    Lott, R.G.; Jacko, R.J.; Gold, R.E.

    1992-12-31

    Direct measurements of SCC crack growth rates have been used to determine the effects of changes in PWR primary water chemistry on the stress corrosion cracking behavior of Alloy 600 steam generator tubing. Reversing current DC potential measurement techniques have been adapted for use on thin walled tubing containing through-wall circumferential cracks. These techniques have been used to monitor crack rates in Alloy 600 tubing exposed to typical PWR primary water chemistries at 330{degrees}C. Crack growth rate studies, conducted under well defined stress intensity conditions, provide a sensitivity in the assessment of stress corrosion cracking susceptibility that is not possible using more traditional techniques. Preliminary studies have been conducted to determine the effects of B and Li concentrations on the stress corrosion crack growth rate of Alloy 600 tubing.

  15. Formulation of cracking catalyst based on zeolite and natural clays

    SciTech Connect (OSTI)

    Aliev, R.R.; Lupina, M.I.

    1995-11-01

    Domestically manufactured cracking catalysts are based on a synthetic amorphous aluminosilicate matrix and Y zeolite. A multistage {open_quotes}gel{close_quotes} technology is used in manufacturing the catalysts. The process includes mixing solutions of sodium silicate and acidic aluminum sulfate, forming, syneresis, and activation of the beaded gel. In the manufacture of bead catalysts, the next steps in the process are washing, drying, and calcining; in the manufacture of microbead catalysts, the next steps are dispersion and formation of a hydrogel slurry, spray-drying, and calcining. The Y zeolite is either introduced into the alumina-silica sol in the stage of forming the beads, or introduced in the dispersion stage. With the aim of developing an active and selective cracking catalyst based on Y zeolite and natural clays, with improved physicomechanical properties, the authors carried out a series of studies, obtaining results that are set forth in the present article.

  16. DOE regulatory reform initiative vitrified mixed waste

    SciTech Connect (OSTI)

    Carroll, S.J.; Holtzscheiter, E.W.; Flaherty, J.E.

    1997-12-31

    The US Department of Energy (DOE) is charged with responsibly managing the largest volume of mixed waste in the United States. This responsibility includes managing waste in compliance with all applicable Federal and State laws and regulations, and in a cost-effective, environmentally responsible manner. Managing certain treated mixed wastes in Resource Conservation and Recovery Act (RCRA) permitted storage and disposal units (specifically those mixed wastes that pose low risks from the hazardous component) is unlikely to provide additional protection to human health and the environment beyond that afforded by managing these wastes in storage and disposal units subject to requirements for radiological control. In October, 1995, the DOE submitted a regulatory reform proposal to the Environmental Protection Agency (EPA) relating to vitrified mixed waste forms. The technical proposal supports a regulatory strategy that would allow vitrified mixed waste forms treated through a permit or other environmental compliance mechanism to be granted an exemption from RCRA hazardous waste regulation, after treatment, based upon the inherent destruction and immobilization capabilities of vitrification technology. The vitrified waste form will meet, or exceed the performance criteria of the Environmental Assessment (EA) glass that has been accepted as an international standard for immobilizing radioactive waste components and the LDR treatment standards for inorganics and metals for controlling hazardous constituents. The proposal further provides that vitrified mixed waste would be responsibly managed under the Atomic Energy Act (AEA) while reducing overall costs. Full regulatory authority by the EPA or a State would be maintained until an acceptable vitrified mixed waste form, protective of human health and the environment, is produced.

  17. Fatigue and Creep Crack Propagation behaviour of Alloy 617 in the Annealed and Aged Conditions

    SciTech Connect (OSTI)

    Julian K. Benz; Richard N. Wright

    2013-10-01

    The crack propagation behaviour of Alloy 617 was studied under various conditions. Elevated temperature fatigue and creep-fatigue crack growth experiments were conducted at 650 and 800 degrees C under constant stress intensity (triangle K) conditions and triangular or trapezoidal waveforms at various frequencies on as-received, aged, and carburized material. Environmental conditions included both laboratory air and characteristic VHTR impure helium. As-received Alloy 617 displayed an increase in the crack growth rate (da/dN) as the frequency was decreased in air which indicated a time-dependent contribution component in fatigue crack propagation. Material aged at 650°C did not display any influence on the fatigue crack growth rates nor the increasing trend of crack growth rate with decreasing frequency even though significant microstructural evolution, including y’ (Ni3Al) after short times, occurred during aging. In contrast, carburized Alloy 617 showed an increase in crack growth rates at all frequencies tested compared to the material in the standard annealed condition. Crack growth studies under quasi-constant K (i.e. creep) conditions were also completed at 650 degrees C and a stress intensity of K = 40 MPa9 (square root)m. The results indicate that crack growth is primarily intergranular and increased creep crack growth rates exist in the impure helium environment when compared to the results in laboratory air. Furthermore, the propagation rates (da/dt) continually increased for the duration of the creep crack growth either due to material aging or evolution of a crack tip creep zone. Finally, fatigue crack propagation tests at 800 degrees C on annealed Alloy 617 indicated that crack propagation rates were higher in air than impure helium at the largest frequencies and lowest stress intensities. The rates in helium, however, eventually surpass the rates in air as the frequency is reduced and the stress intensity is decreased which was not observed at 650

  18. Upgrading of heavy oils by asphaltenic bottom cracking

    SciTech Connect (OSTI)

    Sudoh, j.; Shiroto, Y.; Fukui, Y.; Takeuchi, C.

    1983-03-01

    Results of the pilot plant study of the conversion of heavy petroleum residues (Khafji VR) to lighter feedstocks deasphalted oil (DAO) by a combination process involving asphaltenic bottom cracking (ABC) and solvent deasphalting (SDA) are reported. In addition to correlations between DAO and asphalt yield under various hydrotreating conditions, a mathematical model describing quantitative relationships between recycle rate of SDA asphalt and ABC in extinction and recycle operations are described. Effects of process variations on product (DAO, asphalt) quality are also discussed.

  19. Method for making dense crack free thin films

    DOE Patents [OSTI]

    Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2007-01-16

    The process described herein provides a simple and cost effective method for making crack free, high density thin ceramic film. The steps involve depositing a layer of a ceramic material on a porous or dense substrate. The deposited layer is compacted and then the resultant laminate is sintered to achieve a higher density than would have been possible without the pre-firing compaction step.

  20. 97e Intermediate Temperature Catalytic Reforming of Bio-Oil for Distributed Hydrogen Production

    SciTech Connect (OSTI)

    Marda, J. R.; Dean, A. M.; Czernik, S.; Evans, R. J.; French, R.; Ratcliff, M.

    2008-01-01

    With the world's energy demands rapidly increasing, it is necessary to look to sources other than fossil fuels, preferably those that minimize greenhouse emissions. One such renewable source of energy is biomass, which has the added advantage of being a near-term source of hydrogen. While there are several potential routes to produce hydrogen from biomass thermally, given the near-term technical barriers to hydrogen storage and delivery, distributed technologies such that hydrogen is produced at or near the point of use are attractive. One such route is to first produce bio-oil via fast pyrolysis of biomass close to its source to create a higher energy-density product, then ship this bio-oil to its point of use where it can be reformed to hydrogen and carbon dioxide. This route is especially well suited for smaller-scale reforming plants located at hydrogen distribution sites such as filling stations. There is also the potential for automated operation of the conversion system. A system has been developed for volatilizing bio-oil with manageable carbon deposits using ultrasonic atomization and by modifying bio-oil properties, such as viscosity, by blending or reacting bio-oil with methanol. Non-catalytic partial oxidation of bio-oil is then used to achieve significant conversion to CO with minimal aromatic hydrocarbon formation by keeping the temperature at 650 C or less and oxygen levels low. The non-catalytic reactions occur primarily in the gas phase. However, some nonvolatile components of bio-oil present as aerosols may react heterogeneously. The product gas is passed over a packed bed of precious metal catalyst where further reforming as well as water gas shift reactions are accomplished completing the conversion to hydrogen. The approach described above requires significantly lower catalyst loadings than conventional catalytic steam reforming due to the significant conversion in the non-catalytic step. The goal is to reform and selectively oxidize the bio

  1. Crack growth monitoring in harsh environments by electrical potential measurements

    SciTech Connect (OSTI)

    W. R. Lloyd; W. G. Reuter; D. M. Weinberg

    1999-09-19

    Electric potential measurement (EPM) technology offers an attractive alternative to conventional nondestructive evaluation (NDE) for monitoring crack growth in harsh environments. Where conventional NDE methods typically require localized human interaction, the EPM technique developed at the Idaho National Engineering and Environmental Laboratory (INEEL) can be operated remotely and automatically. Once a crack-like defect is discovered via conventional means, EPM can be applied to monitor local crack size changes. This is of particular interest in situations where an identified structural defect is not immediately rejectable from a fitness-for-service viewpoint, but due to operational and environmental conditions may grow to an unsafe size with continuing operation. If the location is in a harsh environment where periodic monitoring by normal means is either too costly or not possible, a very expensive repair may be immediately mandated. However, the proposed EPM methodology may offer a unique monitoring capability that would allow for continuing service. INEEL has developed this methodology, supporting equipment, and calibration information to apply EPM in a field environment for just this purpose. Laboratory and pilot scale tests on full-size engineering structures (pressure vessels and piping) have been successfully performed. The technique is applicable to many severe environments because the sensitive equipment (electronics, operators) can be situated in a remote location, with only current and voltage probe electrical leads entering into the harsh environment. Experimental results showing the utility of the methodology are presented, and unique application concepts that have been examined by multiple experiments are discussed.

  2. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect (OSTI)

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  3. Crack Growth Monitoring in Harsh Environments by Electric Potential Measurements

    SciTech Connect (OSTI)

    Lloyd, Wilson Randolph; Reuter, Walter Graham; Weinberg, David Michael

    1999-09-01

    Electric potential measurement (EPM) technology offers an attractive alternative to conventional nondestructive evaluation (NDE) for monitoring crack growth in harsh environments. Where conventional NDE methods typically require localized human interaction, the EPM technique developed at the Idaho National Engineering and Environmental Laboratory (INEEL) can be operated remotely and automatically. Once a crack-like defect is discovered via conventional means, EPM can be applied to monitor local crack size changes. This is of particular interest in situations where an identified structural defect is not immediately rejectable from a fitness-for-service viewpoint, but due to operational and environmental conditions may grow to an unsafe size with continuing operation. If the location is in a harsh environment where periodic monitoring by normal means is either too costly or not possible, a very expensive repair may be immediately mandated. However, the proposed EPM methodology may offer a unique monitoring capability that would allow for continuing service. INEEL has developed this methodology, supporting equipment, and calibration information to apply EPM in a field environment for just this purpose. Laboratory and pilot scale tests on full-size engineering structures (pressure vessels and piping) have been successfully performed. The technique applicable is many severe environments because the sensitive equipment (electronics, operators) can be situated in a remote location, with only current and voltage probe electrical leads entering into the harsh environment. Experimental results showing the utility of the methodology are presented, and unique application concepts that have been examined by multiple experiments are discussed.

  4. Recovery of Navy distillate fuel from reclaimed product. Volume II. Literature review

    SciTech Connect (OSTI)

    Brinkman, D.W.; Whisman, M.L.

    1984-11-01

    In an effort to assist the Navy to better utilize its waste hydrocarbons, NIPER, with support from the US Department of Energy, is conducting research designed to ultimately develop a practical technique for converting Reclaimed Product (RP) into specification Naval Distillate Fuel (F-76). This first phase of the project was focused on reviewing the literature and available information from equipment manufacturers. The literature survey has been carefully culled for methodology applicable to the conversion of RP into diesel fuel suitable for Navy use. Based upon the results of this study, a second phase has been developed and outlined in which experiments will be performed to determine the most practical recycling technologies. It is realized that the final selection of one particular technology may be site-specific due to vast differences in RP volume and available facilities. A final phase, if funded, would involve full-scale testing of one of the recommended techniques at a refueling depot. The Phase I investigations are published in two volumes. Volume 1, Technical Discussion, includes the narrative and Appendices I and II. Appendix III, a detailed Literature Review, includes both a narrative portion and an annotated bibliography containing about 800 references and abstracts. This appendix, because of its volume, has been published separately as Volume 2.

  5. Pyrochlore-type catalysts for the reforming of hydrocarbon fuels

    DOE Patents [OSTI]

    Berry, David A.; Shekhawat, Dushyant; Haynes, Daniel; Smith, Mark; Spivey, James J.

    2012-03-13

    A method of catalytically reforming a reactant gas mixture using a pyrochlore catalyst material comprised of one or more pyrochlores having the composition A.sub.2-w-xA'.sub.wA''.sub.xB.sub.2-y-zB'.sub.yB''.sub.zO.sub.7-.DELTA.. Distribution of catalytically active metals throughout the structure at the B site creates an active and well dispersed metal locked into place in the crystal structure. This greatly reduces the metal sintering that typically occurs on supported catalysts used in reforming reactions, and reduces deactivation by sulfur and carbon. Further, oxygen mobility may also be enhanced by elemental exchange of promoters at sites in the pyrochlore. The pyrochlore catalyst material may be utilized in catalytic reforming reactions for the conversion of hydrocarbon fuels into synthesis gas (H.sub.2+CO) for fuel cells, among other uses.

  6. High performance internal reforming unit for high temperature fuel cells

    DOE Patents [OSTI]

    Ma, Zhiwen; Venkataraman, Ramakrishnan; Novacco, Lawrence J.

    2008-10-07

    A fuel reformer having an enclosure with first and second opposing surfaces, a sidewall connecting the first and second opposing surfaces and an inlet port and an outlet port in the sidewall. A plate assembly supporting a catalyst and baffles are also disposed in the enclosure. A main baffle extends into the enclosure from a point of the sidewall between the inlet and outlet ports. The main baffle cooperates with the enclosure and the plate assembly to establish a path for the flow of fuel gas through the reformer from the inlet port to the outlet port. At least a first directing baffle extends in the enclosure from one of the sidewall and the main baffle and cooperates with the plate assembly and the enclosure to alter the gas flow path. Desired graded catalyst loading pattern has been defined for optimized thermal management for the internal reforming high temperature fuel cells so as to achieve high cell performance.

  7. STAC -- a new Swedish code for statistical analysis of cracks in SG-tubes

    SciTech Connect (OSTI)

    Poern, K.

    1997-02-01

    Steam generator (SG) tubes in pressurized water reactor plants are exposed to various types of degradation processes, among which stress corrosion cracking in particular has been observed. To be able to evaluate the safety importance of such cracking of SG-tubes one has to have a good and empirically founded knowledge about the scope and the size of the cracks as well as the rate of their continuous growth. The basis of experience is to a large extent constituted of the annually performed SG-inspections and crack sizing procedures. On the basis of this experience one can estimate the distribution of existing crack lengths, and modify this distribution with regard to maintenance (plugging) and the predicted rate of crack propagation. Finally, one can calculate the rupture probability of SG-tubes as a function of a given critical crack length. On account of the Swedish Nuclear Power Inspectorate an introductory study has been performed in order to get a survey of what has been done elsewhere in this field. The study resulted in a proposal of a computerizable model to be able to estimate the distribution of true cracks, to modify this distribution due to the crack growth and to compute the probability of tube rupture. The model has now been implemented in a compute code, called STAC (STatistical Analysis of Cracks). This paper is aimed to give a brief outline of the model to facilitate the understanding of the possibilities and limitations associated with the model.

  8. "Table A10. Total Consumption of LPG, Distillate Fuel Oil, and Residual Fuel"

    U.S. Energy Information Administration (EIA) Indexed Site

    0. Total Consumption of LPG, Distillate Fuel Oil, and Residual Fuel" " Oil for Selected Purposes by Census Region and Economic Characteristics of the" " Establishment, 1991" " (Estimates in Barrels per Day)" ,,,," Inputs for Heat",,," Primary Consumption" " "," Primary Consumption for all Purposes",,," Power, and Generation of Electricity",,," for Nonfuel Purposes",,,"RSE" ,"

  9. "Table A2. Total Consumption of LPG, Distillate Fuel Oil, and Residual Fuel"

    U.S. Energy Information Administration (EIA) Indexed Site

    . Total Consumption of LPG, Distillate Fuel Oil, and Residual Fuel" " Oil for Selected Purposes by Census Region, Industry Group, and Selected" " Industries, 1991" " (Estimates in Barrels per Day) " ,,,,," Input for Heat,",,," Primary" " ",," Consumption for All Purposes",,,"Power, and Generation of Electricity",,," Consumption for Nonfuel Purposes ",,,"RSE" "SIC",,"

  10. Catalytic hydroprocessing of SRC-II heavy distillate fractions. 4. Hydrodeoxygenation of phenolic compounds in the acidic fractions

    SciTech Connect (OSTI)

    Li, C.L.

    1985-01-01

    Heavy distillate obtained by hydroliquefaction of Powhatan No.5 coal was separated into 9 fractions by liquid chromatography. The very-weak-acid and weak-acid fractions were used as feeds in hydroprocessing experiments with sulphided Ni-Mo/Al/sub 2/O/sub 3/ catalyst at 350 C and 120 atm. The hydrodeoxygenation of the acidic compounds was shown to be rapid in comparison with other hydroprocessing reactions of coal liquids, including hydrogenation of aromatics, hydrodesulphurisation and hydrodenitrogenation.

  11. Stress Corrosion Cracking and Non-Destructive Examination of Dissimilar Metal Welds and Alloy 600

    SciTech Connect (OSTI)

    Jackson, Deborah A.

    2002-07-01

    The United States Nuclear Regulatory Commission (USNRC) has conducted research since 1977 in the areas of environmentally assisted cracking and assessment and reliability of non-destructive examination (NDE). Recent occurrences of cracking in Alloy 82/182 welds and Alloy 600 base metal at several domestic and overseas plants have raised several issues relating to both of these areas of NRC research. The occurrences of cracking were identified by the discovery of boric acid deposits resulting from through-wall cracking in the primary system pressure boundary. Analyses indicate that the cracking has occurred due to primary water stress corrosion cracking (PWSCC) in Alloy 82/182 welds. This cracking has occurred in two different locations: in hot leg nozzle-to-safe end welds and in control rod drive mechanism (CRDM) nozzle welds. The cracking associated with safe-end welds is important due to the potential for a large loss of reactor coolant inventory, and the cracking of CRDM nozzle base metal and welds, particularly circumferential cracking of CRDM nozzle base metal, is important due to the potential for a control rod to eject resulting in a loss of coolant accident. The industry response in the U.S. to this cracking is being coordinated through the Electric Power Research Institute's Materials Reliability Project (EPRI-MRP) in a comprehensive, multifaceted effort. Although the industry program is addressing many of the issues raised by these cracking occurrences, confirmatory research is necessary for the staff to evaluate the work conducted by industry groups. Several issues requiring additional consideration regarding the generic implications of these isolated events have been identified. This paper will discuss the recent events of significant cracking in domestic and foreign plants, discuss the limitations of NDE in detecting SCC, identify deficiencies in information available in this area, discuss the USNRC approach to address these issues, and discuss the

  12. Federal Onshore Oil and Gas Leasing Reform Act of 1987 (FOOGLRA...

    Open Energy Info (EERE)

    Onshore Oil and Gas Leasing Reform Act of 1987 (FOOGLRA) Jump to: navigation, search Statute Name Federal Onshore Oil and Gas Leasing Reform Act of 1987 (FOOGLRA) Year 1987 Url...

  13. Cryogenic distillation: a fuel enrichment system for near-term tokamak-type D-T fusion reactors

    SciTech Connect (OSTI)

    Misra, B.; Davis, J.F.

    1980-02-01

    The successful operation and economic viability of deuterium-tritium- (D-T-) fueled tokamak-type commercial power fusion reactors will depend to a large extent on the development of reliable tritium-containment and fuel-recycle systems. Of the many operating steps in the fuel recycle scheme, separation or enrichment of the isotropic species of hydrogen by cryogenic distillation is one of the most important. A parametric investigation was carried out to study the effects of the various operating conditions and the composition of the spent fuel on the degree of separation. A computer program was developed for the design and analysis of a system of interconnected distillation columns for isotopic separation such that the requirements of near-term D-T-fueled reactors are met. The analytical results show that a distillation cascade consisting of four columns is capable of reprocessing spent fuel varying over a wide range of compositions to yield reinjection-grade fuel with essentially unlimited D/T ratio.

  14. Reforming The Government Hiring Process | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reforming The Government Hiring Process Reforming The Government Hiring Process November 19, 2010 - 10:10am Addthis Rita R. Franklin Rita R. Franklin Director, Office of the Ombudsman What does this mean for me? In the video, Deputy Secretary Daniel Poneman highlights the Department's "Time-to-Hire Tracking and Reporting System." The Department reduced the end-to-end time-to-hire from 174 calendar days for Fiscal Year FY 2009 to 100 days for FY 2010. Wednesday, Deputy Secretary Daniel

  15. Solar Reforming of Carbon Dioxide to Produce Diesel Fuel

    SciTech Connect (OSTI)

    Dennis Schuetzle; Robert Schuetzle

    2010-12-31

    This project focused on the demonstration of an innovative technology, referred to as the Sunexus CO2 Solar Reformer, which utilizes waste CO2 as a feedstock for the efficient and economical production of synthetic diesel fuel using solar thermal energy as the primary energy input. The Sunexus technology employs a two stage process for the conversion of CO2 to diesel fuel. A solar reforming system, including a specially designed reactor and proprietary CO2 reforming catalyst, was developed and used to convert captured CO2 rich gas streams into syngas (primarily hydrogen and carbon monoxide) using concentrated solar energy at high conversion efficiencies. The second stage of the system (which has been demonstrated under other funding) involves the direct conversion of the syngas into synthetic diesel fuel using a proprietary catalyst (Terra) previously developed and validated by Pacific Renewable Fuels and Chemicals (PRFC). The overall system energy efficiency for conversion of CO2 to diesel fuel is 74%, due to the use of solar energy. The results herein describe modeling, design, construction, and testing of the Sunexus CO2 Solar Reformer. Extensive parametric testing of the solar reformer and candidate catalysts was conducted and chemical kinetic models were developed. Laboratory testing of the Solar Reformer was successfully completed using various gas mixtures, temperatures, and gas flow rates/space velocities to establish performance metrics which can be employed for the design of commercial plants. A variety of laboratory tests were conducted including dry reforming (CO2 and CH{sub 4}), combination dry/steam reforming (CO2, CH{sub 4} & H{sub 2}O), and tri-reforming (CO2, CH{sub 4}, H{sub 2}O & O{sub 2}). CH{sub 4} and CO2 conversions averaged 95-100% and 50-90% per reformer cycle, respectively, depending upon the temperatures and gas space velocities. No formation of carbon deposits (coking) on the catalyst was observed in any of these tests. A 16 ft. diameter

  16. Heat exchanger for fuel cell power plant reformer

    DOE Patents [OSTI]

    Misage, Robert; Scheffler, Glenn W.; Setzer, Herbert J.; Margiott, Paul R.; Parenti, Jr., Edmund K.

    1988-01-01

    A heat exchanger uses the heat from processed fuel gas from a reformer for a fuel cell to superheat steam, to preheat raw fuel prior to entering the reformer and to heat a water-steam coolant mixture from the fuel cells. The processed fuel gas temperature is thus lowered to a level useful in the fuel cell reaction. The four temperature adjustments are accomplished in a single heat exchanger with only three heat transfer cores. The heat exchanger is preheated by circulating coolant and purge steam from the power section during startup of the latter.

  17. Hydrogen Production via Reforming of Bio-Derived Liquids | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Production via Reforming of Bio-Derived Liquids Hydrogen Production via Reforming of Bio-Derived Liquids Presentation by Yong Wang and David King at the October 24, 2006 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Kick-Off Meeting. biliwg06_wang_pnnl.pdf (841.57 KB) More Documents & Publications Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG), Hydrogen Separation and Purification Working Group (PURIWG) & Hydrogen Production

  18. Method for improving catalyst function in auto-thermal and partial oxidation reformer-based processors

    DOE Patents [OSTI]

    Ahmed, Shabbir; Papadias, Dionissios D.; Lee, Sheldon H.D.; Ahluwalia, Rajesh K.

    2014-08-26

    The invention provides a method for reforming fuel, the method comprising contacting the fuel to an oxidation catalyst so as to partially oxidize the fuel and generate heat; warming incoming fuel with the heat while simultaneously warming a reforming catalyst with the heat; and reacting the partially oxidized fuel with steam using the reforming catalyst.

  19. Stress corrosion cracking of Alloys 600 and 182 in BWR environments

    SciTech Connect (OSTI)

    Ljungberg, L.G.; Hofling, C.G.; Sahlberg, A.; Moeller, J. )

    1992-05-01

    Wrought Alloy 600 and weldments of Alloy 182 are being tested for initiation and propagation of intergranular stress corrosion cracking (IGSCC). Crack initiation is tested on compact tension (CT) specimens with U-notches of various radii under enhanced crevice conditions, in a test loop in a Swedish BWR. After one year exposure there was initiation of IGSCC in a large portion of the Alloy 182 specimens, but nearly no initiation in Alloy 600. Crack propagation was measured in a laboratory loop on CT specimens under constant or cyclic load. Low carbon Alloy 600, or Alloy 182 high in titanium and niobium versus carbon, cracked at lower rates than material with high carbon activity. Materials with low concentrations of phosphorus and sulfur cracked slower than those high in these elements in clean environment, but no such effect was found in environment with sulfate. Alloy 182 weld metal generally cracked at higher rates than Alloy 600.

  20. Stress corrosion cracking of Alloys 600 and 182 in BWR environments. Interim report

    SciTech Connect (OSTI)

    Ljungberg, L.G.; Hofling, C.G.; Sahlberg, A.; Moeller, J.

    1992-05-01

    Wrought Alloy 600 and weldments of Alloy 182 are being tested for initiation and propagation of intergranular stress corrosion cracking (IGSCC). Crack initiation is tested on compact tension (CT) specimens with U-notches of various radii under enhanced crevice conditions, in a test loop in a Swedish BWR. After one year exposure there was initiation of IGSCC in a large portion of the Alloy 182 specimens, but nearly no initiation in Alloy 600. Crack propagation was measured in a laboratory loop on CT specimens under constant or cyclic load. Low carbon Alloy 600, or Alloy 182 high in titanium and niobium versus carbon, cracked at lower rates than material with high carbon activity. Materials with low concentrations of phosphorus and sulfur cracked slower than those high in these elements in clean environment, but no such effect was found in environment with sulfate. Alloy 182 weld metal generally cracked at higher rates than Alloy 600.

  1. Evaluation of Exxon donor solvent full-range distillate as a utility boiler fuel. Final report

    SciTech Connect (OSTI)

    Reese, J.; Folsom, B.; Jones, F.

    1984-03-01

    The use of Exxon Donor Solvent (EDS) as a utility boiler fuel was evaluated at Southern California Edison Company's Highgrove Unit 4, a Combustion Engineering 44.5 net Mw wall-fired boiler. The EDS evaluated was a full range solvent oil produced at the Exxon Coal-Liquefaction Pilot Plant in Baytown, Texas. This evaluation involved modifying the boiler equipment and operating procedures for EDS, and then firing 4500 barrels of EDS in the boiler. The resulting boiler performance and emissions with EDS were compared to those with a blended low-sulfur petroleum distillate similar to No. 4 fuel oil and with natural gas. The boiler was operated over a range of load and excess air conditions during the tests. The potential for NO/sub x/ reduction with a burner out of service (BOOS) was also evaluated. Boiler performance, including excess air requirements, maximum load, thermal efficiency and heat rate efficiency was similar to that with oil. The NO/sub x/ emissions with EDS were about 12 percent higher than with oil. NO/sub x/ reduction with BOOS was about 20 percent with both oil and EDS. EDS use did not result in an increase in particulate emissions. Submicron particulate, however, was increased with EDS. Required equipment modifications at Highgrove primarily involved material compatibility with EDS, fuel system capacity, and the burner nozzles. The use of EDS required the implementation of health and safety procedures due to the adverse health effects that could result from prolonged exposure to the fuel. The results of the evaluation demostrated that EDS can be used in a utility boiler designed for oil with only minor modifications.

  2. Update of distillers grains displacement ratios for corn ethanol life-cycle analysis.

    SciTech Connect (OSTI)

    Arora, S.; Wu, M.; Wang, M.; Energy Systems

    2011-02-01

    Production of corn-based ethanol (either by wet milling or by dry milling) yields the following coproducts: distillers grains with solubles (DGS), corn gluten meal (CGM), corn gluten feed (CGF), and corn oil. Of these coproducts, all except corn oil can replace conventional animal feeds, such as corn, soybean meal, and urea. Displacement ratios of corn-ethanol coproducts including DGS, CGM, and CGF were last updated in 1998 at a workshop at Argonne National Laboratory on the basis of input from a group of experts on animal feeds, including Prof. Klopfenstein (University of Nebraska, Lincoln), Prof. Berger (University of Illinois, Urbana-Champaign), Mr. Madson (Rapheal Katzen International Associates, Inc.), and Prof. Trenkle (Iowa State University) (Wang 1999). Table 1 presents current dry milling coproduct displacement ratios being used in the GREET model. The current effort focuses on updating displacement ratios of dry milling corn-ethanol coproducts used in the animal feed industry. Because of the increased availability and use of these coproducts as animal feeds, more information is available on how these coproducts replace conventional animal feeds. To glean this information, it is also important to understand how industry selects feed. Because of the wide variety of available feeds, animal nutritionists use commercial software (such as Brill Formulation{trademark}) for feed formulation. The software recommends feed for the animal on the basis of the nutritional characteristics, availability, and price of various animal feeds, as well as on the nutritional requirements of the animal (Corn Refiners Association 2006). Therefore, feed formulation considers both the economic and the nutritional characteristics of feed products.

  3. Dependence of dynamic fracture resistance on crack velocity in tungsten: Pt. 1. Single crystals

    SciTech Connect (OSTI)

    Liv, J.M.; Shen, B.W.

    1984-06-01

    The dependence of dynamic fracture resistance on crack propagation velocity on (100) in tungsten has been examined. A correlation is obtained between the measured local crack velocity with the surfac and subsurface deformations. Based on the experimental results on one pass, two passes, and prestrained, electron beam zone refined single crystals, a discussion is given on the slip modes activated at the crack tip, the contributions to the dynamic fracture resistance from dislocations and surface features and from the preexisting deformed microstructure.

  4. Identifying and Understanding Environment-Induced Crack propagation Behavior in Ni-based Superalloy INCONEL 617

    SciTech Connect (OSTI)

    Ma, Longzhou

    2012-11-30

    The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or

  5. On the approximation of crack shapes found during inservice inspection

    SciTech Connect (OSTI)

    Bhate, S.R.; Chawla, D.S.; Kushwaha, H.S.

    1997-04-01

    This paper addresses the characterization of axial internal flaw found during inservice inspection of a pipe. J-integral distribution for various flaw shapes is obtained using line spring finite, element method. The peak J-value and its distribution across the crack is found to be characteristic feature of each shape. The triangular shape yields peak J-value away from the center, the point of depth. The elliptic approximation results in large overestimate of J-value for unsymmetric flaws. Triangular approximation is recommended for such flaws so that further service can be obtained from the component.

  6. Mexico`s economic reform: Energy and the Constitution

    SciTech Connect (OSTI)

    Rubio, L.

    1993-12-31

    Oil is a fundamental component of nationhood in Mexico. The 1938 expropriation of oil resources concluded a process of internal political consolidation and thus became the most important symbol of nationalism. Mexico has been undergoing a process of economic reform that has altered the country`s economic structure and has subjected it to international competition. Oil in particular and energy in general have been left untouched. There is recognition that without an equal reform of the energy industry, the potential for success will be significantly limited. While the Constitution allows private investment in the industry--with the exception of the resource properties themselves--the Regulatory Law bans any private participation. Because of its political sensitivity, however, amending the law in order to reform the oil industry will necessitate a domestic initiative rather than foreign pressure. In this perspective, NAFTA served to slow and postpone the reform of the industry, rather than the opposite. Once NAFTA is well in place, the industry will have to face competition.

  7. Understanding electricity market reforms and the case of Philippine deregulation

    SciTech Connect (OSTI)

    Santiago, Andrea; Roxas, Fernando

    2010-03-15

    The experience of the Philippines offers lessons that should be relevant to any country seeking to deregulate its power industry. Regardless of structure, consumers must face the real price of electricity production and delivery that is closer to marginal cost. Politically motivated prices merely shift the burden from ratepayers to taxpayers. And any reform should work within a reasonable timetable. (author)

  8. Steam Reforming of Low-Level Mixed Waste

    SciTech Connect (OSTI)

    1998-01-01

    Under DOE Contract No. DE-AR21-95MC32091, Steam Reforming of Low-Level Mixed Waste, ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design construction, and testing of the PDU as well as performance and economic projections for a 500- lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area published April 1997.1 The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfidly tested including a 750-hour test on material simulating a PCB- and Uranium- contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (>99.9999oA) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radlonuclides in the volume-reduced solids. Cost studies have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  9. Sulfide stress-cracking resistance of nitrogen-strengthened stainless steels

    SciTech Connect (OSTI)

    Gaugh, R.R.

    1982-03-01

    A description is given of sulfide stress-cracking tests performed on a number of these alloys. Most were found to be somewhat susceptible to cracking, depending on the stress level. It was determined that this was due to their high manganese content. The mechanism responsible for cracking was not firmly established. One commercial nitrogen-strengthened stainless steel, XM19, was highly resistant to sulfide stress cracking despite a manganese content of 5%. This difference is attributed to the superior corrosion resistance of the alloy. 6 refs.

  10. Innovative Approach to Establish Root Causes for Cracking in Aggressive Reactor Environments

    SciTech Connect (OSTI)

    Bruemmer, Stephen M.; Thomas, Larry E.; Vetrano, John S.; Simonen, Edward P.

    2003-10-31

    The research focuses on the high-resolution characterization of degradation microstructures and microchemistries in specimens tested under controlled conditions for the environment and for the material where in-service complexities can be minimized. Thermodynamic and kinetic modeling of crack-tip processes is employed to analyze corrosion-induced structures and gain insights into degradation mechanisms. Novel mechanistic ''fingerprinting'' of crack-tip structures is used to isolate causes of environmental cracking in tandem with quantitative measurements of crack growth. Sample preparation methods and advanced analytical techniques are used to characterize corrosion/oxidation reactions and crack-tip structures at near atomic dimensions in order to gain insight into fundamental environmental cracking mechanisms. Reactions at buried interfaces, not accessible by conventional approaches, are being systematically interrogated. Crack-growth experiments in high-temperature water environments are evaluating and isolating the effects of material condition (matrix strength, grain boundary composition and precipitation) on stress corrosion cracking (SCC). The fundamental understanding of crack advance mechanisms will establish the basis to design new corrosion-resistant alloys for current light-water reactors and advanced reactor systems.

  11. Stress corrosion cracking of Alloy 600 using the constant strain rate test

    SciTech Connect (OSTI)

    Bulischeck, T.S.; Van Rooyen, D.

    1981-10-01

    Nuclear grade production tubing of Alloy 600 was evaluated for stress corrosion cracking (SCC) susceptibility in high purity water at 365, 345, 325, and 290 C. Reverse tube U-bend specimens provided crack initiation data and constant extension rate tests were employed to determine the crack velocities experienced in th crack propagation stage. Initial results indicate that a linear extrapolation of data received from high temperature tests can be used to predict the service life of steam generator tubing that has been plastically deformed or is continually deforming by ''denting.''

  12. J-integral for a semi-elliptical surface crack at a bimaterial interface

    SciTech Connect (OSTI)

    Sharobeam, M.H.; Landes, J.D.

    1995-12-31

    Surface cracks are common defects in welded, bonded, and composite structures. The elastic-plastic fracture of these defects may be analyzed using the J-integral. The authors have recently developed a new approach to evaluate the J-integral for semi-elliptical surface cracks in panels made of homogeneous materials and subject to remote tension. This approach, which is based on load separation, allows the evaluation of J for such a three-dimensional geometry using a single specimen test record. It is analogous to the single specimen technique in two-dimensional geometries. In this article, the authors extend their study to surface cracks at bimaterial interfaces. A three-dimensional finite element model is developed to model such a crack. The J-integral is evaluated along the crack front using the virtual crack extension method. The elastic-plastic fracture behavior of the crack is studied. Load separation is also examined and the new single specimen approach for surface cracks in single material panels is extended to those at bimaterial interfaces. The study also includes a comparison between the results of surface cracks in single material panels and those at bimaterial interfaces.

  13. Grain boundary chemistry effects on environment-induced crack growth of iron-based alloys

    SciTech Connect (OSTI)

    Jones, R.H.

    1992-11-01

    Relation between grain boundary chemistry and environment-induced crack growth of Fe-based alloys is reviewed. The importance of the cleanliness of steels is clearly demonstrated by direct relations between grain boundary chemistry and crack growth behavior for both H and anodic dissolution-induced crack growth. Relationships between strain to failure, work of fracture, K[sub ISCC], crack velocity and fracture mode and grain boundary chemistry are presented. Only results in which the grain boundary chemistry has been measured directly by Auger electron spectroscopy (AES) on intergranular surfaces exposed by in situ fracture have been considered in this review.

  14. Grain boundary chemistry effects on environment-induced crack growth of iron-based alloys

    SciTech Connect (OSTI)

    Jones, R.H.

    1992-11-01

    Relation between grain boundary chemistry and environment-induced crack growth of Fe-based alloys is reviewed. The importance of the cleanliness of steels is clearly demonstrated by direct relations between grain boundary chemistry and crack growth behavior for both H and anodic dissolution-induced crack growth. Relationships between strain to failure, work of fracture, K{sub ISCC}, crack velocity and fracture mode and grain boundary chemistry are presented. Only results in which the grain boundary chemistry has been measured directly by Auger electron spectroscopy (AES) on intergranular surfaces exposed by in situ fracture have been considered in this review.

  15. Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications

    SciTech Connect (OSTI)

    Dong, P.; Rahman, S.; Wilkowski, G.

    1997-04-01

    This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.

  16. GUIDANCE ON APPLICATION OF FEDERAL VACANCIES REFORM ACT OF 1998 Page 1 of 13

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    APPLICATION OF FEDERAL VACANCIES REFORM ACT OF 1998 Page 1 of 13 GUIDANCE ON APPLICATION OF FEDERAL VACANCIES REFORM ACT OF 1998 This memorandum provides guidance on the application of the Federal Vacancies Reform Act of1998 to vacancies in Senate-confirmed offices within the executive branch. March 22, 1999 MEMORANDUM FOR AGENCY GENERAL COUNSELS On October 21, 1998, the Federal Vacancies Reform Act of 1998 ("Vacancies Reform Act" or "Act") was signed into law. ( ) The

  17. Residual stresses and stress corrosion cracking in pipe fittings

    SciTech Connect (OSTI)

    Parrington, R.J.; Scott, J.J.; Torres, F.

    1994-06-01

    Residual stresses can play a key role in the SCC performance of susceptible materials in PWR primary water applications. Residual stresses are stresses stored within the metal that develop during deformation and persist in the absence of external forces or temperature gradients. Sources of residual stresses in pipe fittings include fabrication processes, installation and welding. There are a number of methods to characterize the magnitude and orientation of residual stresses. These include numerical analysis, chemical cracking tests, and measurement (e.g., X-ray diffraction, neutron diffraction, strain gage/hole drilling, strain gage/trepanning, strain gage/section and layer removal, and acoustics). This paper presents 400 C steam SCC test results demonstrating that residual stresses in as-fabricated Alloy 600 pipe fittings are sufficient to induce SCC. Residual stresses present in as-fabricated pipe fittings are characterized by chemical cracking tests (stainless steel fittings tested in boiling magnesium chloride solution) and by the sectioning and layer removal (SLR) technique.

  18. Thermodynamic analysis of tar reforming through auto-thermal reforming process

    SciTech Connect (OSTI)

    Nurhadi, N. Diniyati, Dahlia; Efendi, M. Ade Andriansyah; Istadi, I.

    2015-12-29

    Fixed bed gasification is a simple and suitable technology for small scale power generation. One of the disadvantages of this technology is producing tar. So far, tar is not utilized yet and being waste that should be treated into a more useful product. This paper presents a thermodynamic analysis of tar conversion into gas producer through non-catalytic auto-thermal reforming technology. Tar was converted into components, C, H, O, N and S, and then reacted with oxidant such as mixture of air or pure oxygen. Thus, this reaction occurred auto-thermally and reached chemical equilibrium. The sensitivity analysis resulted that the most promising process performance occurred at flow rate of air was reached 43% of stoichiometry while temperature of process is 1100°C, the addition of pure oxygen is 40% and preheating of oxidant flow is 250°C. The yield of the most promising process performance between 11.15-11.17 kmol/h and cold gas efficiency was between 73.8-73.9%.The results of this study indicated that thermodynamically the conversion of tar into producer gas through non-catalytic auto-thermal reformingis more promising.

  19. Development of a Rapid-Start On-Board Automotive Steam Reformer

    SciTech Connect (OSTI)

    Whyatt, Greg A.; Fischer, Christopher M.; Davis, James M.

    2004-04-29

    The paper reports on the status of efforts to engineer a microchannel steam reforming system to enable a rapid cold start capability. The steam reformer is intended to be coupled with a WGS and PROX reactor to provide reformate to a PEM fuel cell for an automotive propulsion application. A compact and efficient microchannel steam reformer was previously developed that required ~15 minutes to accomplish a cold start. The objective of the current work was to reduce this start time to <30 seconds without sacrificing steady-state efficiency. The paper describes the changes made in the reforming system to enable cold start capability and presents data on reformate flow and temperature transients during cold start testing. The results demonstrate that the system is capable of producing reformate within 22 seconds after a cold start. A strategy for integrating the system with a WGS and PROX reactor to provide a rapid start fuel processing system is described.

  20. Analysis of Oxygenated Compounds in Hydrotreated Biomass Fast Pyrolysis Oil Distillate Fractions

    SciTech Connect (OSTI)

    Christensen, Earl D.; Chupka, Gina; Luecke, Jon; Smurthwaite, Tricia D.; Alleman, Teresa L.; Iisa, Kristiina; Franz, James A.; Elliott, Douglas C.; McCormick, Robert L.

    2011-10-06

    Three hydrotreated bio-oils with different oxygen contents (8.2, 4.9, and 0.4 w/w) were distilled to produce Light, Naphtha, Jet, Diesel, and Gasoil boiling range fractions that were characterized for oxygen containing species by a variety of analytical methods. The bio-oils were originally generated from lignocellulosic biomass in an entrained-flow fast pyrolysis reactor. Analyses included elemental composition, carbon type distribution by {sup 13}C NMR, acid number, GC-MS, volatile organic acids by LC, and carbonyl compounds by DNPH derivatization and LC. Acid number titrations employed an improved titrant-electrode combination with faster response that allowed detection of multiple endpoints in many samples and for acid values attributable to carboxylic acids and to phenols to be distinguished. Results of these analyses showed that the highest oxygen content bio-oil fractions contained oxygen as carboxylic acids, carbonyls, aryl ethers, phenols, and alcohols. Carboxylic acids and carbonyl compounds detected in this sample were concentrated in the Light, Naphtha, and Jet fractions (<260 C boiling point). Carboxylic acid content of all of the high oxygen content fractions was likely too high for these materials to be considered as fuel blendstocks although potential for blending with crude oil or refinery intermediate streams may exist for the Diesel and Gasoil fractions. The 4.9 % oxygen sample contained almost exclusively phenolic compounds found to be present throughout the boiling range of this sample, but imparting measurable acidity primarily in the Light, Naphtha and Jet fractions. Additional study is required to understand what levels of the weakly acidic phenols could be tolerated in a refinery feedstock. The Diesel and Gasoil fractions from this upgraded oil had low acidity but still contained 3 to 4 wt% oxygen present as phenols that could not be specifically identified. These materials appear to have excellent potential as refinery feedstocks and some

  1. Apparatus and method for prevention of cracking in welded brittle alloys

    DOE Patents [OSTI]

    Kronberg, James W.; Younkins, Robert M.

    2000-01-01

    An apparatus and method for reducing cracking in a heated material as the material cools. The apparatus includes a variable frequency electric signal generator that is coupled to a transducer. The transducer produces a variable frequency acoustic signal in response to the variable frequency electric signal, which is applied to the heated material to reduce cracking as the material cools.

  2. Laser Peening of Alloy 600 to Improve Intergranular Stress Corrosion Cracking Resistance in Power Plants

    SciTech Connect (OSTI)

    Chen, H; Rankin, J; Hackel, L; Frederick, G; Hickling, J; Findlan, S

    2004-04-20

    Laser peening is an emerging modern process that impresses a compressive stress into the surface of metals or alloys. This treatment can reduce the rate of intergranular stress corrosion cracking and fatigue cracking in structural metals or Alloy 600 needed for nuclear power plants.

  3. Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

    SciTech Connect (OSTI)

    Khan, Inamullah; François, Raoul; Castel, Arnaud

    2014-02-15

    This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied.

  4. Key results for the NRC`s Short Cracks in Piping and Piping Welds Research Program

    SciTech Connect (OSTI)

    Wilkowski, G.; Krishnaswamy, P.; Brust, F.

    1995-04-01

    The overall objective of the Short Cracks in Piping and Piping Welds Program is to verify and improve engineering analyses to predict the fracture behavior of circumferentially cracked pipe under quasi-static loading with particular attention to crack lengths typically used in LBB or flaw evaluation criteria. The USNCRC program at Battelle was initiated in March 1990 and is scheduled to be completed in December 1994. This paper discusses key results from the overall program with particular emphasis on the efforts since the last WRSIM meeting. The program consists of eight technical tasks as listed below: task 1 short through-wall-cracked (TWC) pipe evaluations; task 2 short surface-cracked (SC) pipe evaluations; task 3 bi-metallic weld crack evaluations; task 4 dynamic strain aging and crack instabilities; task 5 fracture evaluations of anisotropic pipe; task 6 crack-opening-area evaluations; task 7 NRCPIPE code improvements; task 8 additional efforts. Task 8 is a collection of new efforts initiated during the coarse of the program. A list of the full-scale pipe experiments in this program is given in Table 1. All of the experiments have been completed. The most recent accomplishments in each of the tasks listed above are discussed below. The details of all the results in the eight tasks are published in the semiannual reports as well as topical reports from the program.

  5. Weld solidification cracking in cast Ni[sub 3]Al alloys

    SciTech Connect (OSTI)

    Santella, M.L. )

    1993-06-01

    Most of the cast Ni[sub 3]Al alloys currently under study have marginal resistance to solidification cracking, and therefore, they have poor weldability. Crack-free welds can be made on the alloys only with difficulty, and with poor reproducibility. Based on metallographic analysis of solidification cracks in welds of one such alloy, identified as IC221M, modest composition modifications were made to the base alloy to improve solidification-cracking resistance. The tensile properties and fabricability of the modified alloy, IC221W to denote improved weldability, were evaluated and found to be comparable to those of the base alloy and used to weld plates of cast IC221M. A crack-free weldment was obtained, which had good tensile properties up to 900 C.

  6. Stress corrosion crack detection in alloy 600 in high temperature caustic. Master`s thesis

    SciTech Connect (OSTI)

    Brisson, B.W.

    1996-06-01

    Alloy 600, the material used for pressurized water reactor steam generator tubing, is susceptible to environmentally assisted stress corrosion cracking. Intergranular stress corrosion cracking (IGSCC) attacks the tubes in areas of high residual stress, and in crevice regions. No method has been successfully developed to monitor steam generator tubing in-situ for crack initiation and growth. Essentially all available published IGSCC crack growth data for alloy 600 is based on non-tubing material. Although it is very likely that the current data base is applicable to tubing processing, differences between tube and other geometries make a comparison between tubing and other data important for verification purposes. However, obtaining crack initiation and growth data from tubing is difficult due to the geometry and the thin wall thickness.

  7. Fundamental understanding and life prediction of stress corrosion cracking in BWRs and energy systems

    SciTech Connect (OSTI)

    Andresen, P.L.; Ford, F.P.

    1998-03-01

    The objective of this paper is to present an approach for design and lifetime evaluation of environmental cracking based on experimental and fundamental modeling of the underlying processes operative in crack advance. In detailed this approach and its development and quantification for energy (hot water) systems, the requirements for a life prediction methodology will be highlighted and the shortcomings of the existing design and lifetime evaluation codes reviewed. Examples are identified of its use in a variety of cracking systems, such as stainless steels, low alloy steels, nickel base alloys, and irradiation assisted stress corrosion cracking in boiling water reactor (BWR) water, as well as preliminary use for low alloy steel and Alloy 600 in pressurized water reactors (PWRs) and turbine steels in steam turbines. Identification of the common aspects with environmental cracking in other hot water systems provides a secure basis for its extension to related energy systems. 166 refs., 49 figs.

  8. About the mechanism of stress corrosion cracking of Alloy 600 in high temperature water

    SciTech Connect (OSTI)

    Rebak, R.B.; Szklarska-Smialowska, Z.

    1995-12-31

    Alloy 600 is a material commonly used to construct the tubing in the steam generators (SG) of pressurized light water reactors (PWR) and of CANDU heavy water reactors. It is well established which variables and to which extent they influence the crack growth rate (CGR) in Alloy 600 exposed to high temperature (deaerated) water (HTW), especially in very aggressive conditions. There is evidence that the same variables that influence CGR also control the crack induction time. However, there are only a few data on crack induction time and no detailed explanation of the events that lead to the nucleation of a crack on an apparent smooth tube surface. In this paper, a critical review of the mechanisms of stress corrosion cracking (SCC) is given and, an interpretation of the events occurring during the long ({approx} 15 y) induction times observed in plant is postulated.

  9. Critical analysis of alloy 600 stress corrosion cracking mechanisms in primary water

    SciTech Connect (OSTI)

    Rios, R. |; Noel, D.; Bouvier, O. de; Magnin, T.

    1995-04-01

    In order to study the mechanisms involved in the stress-corrosion cracking (SCC) of Alloy 600 in primary water, the influence of the relevance of physicochemical and metallurgical parameters was assessed: hydrogen and oxygen overpressures, microstructure, and local chemical composition. The obtained results show that, even if the dissolution/oxidation seems to be the first and necessary step responsible for crack initiation and if hydrogen effects can also be involved in cracking, neither a dissolution/oxidation model nor a hydrogen model appears sufficient to account for cracking. Moreover, fractographic examinations performed on specimens` fracture surfaces lead to the fact that attention should be paid to a cleavage like microcracking mechanism involving interactions between corrosion and plasticity at the vicinity of grain boundaries. A corrosion-enhanced plasticity model is proposed to describe the intergranular and transgranular cracking in Alloy 600.

  10. Stress Corrosion Cracking Issues in Light Metals for Automotive Applications

    SciTech Connect (OSTI)

    Jones, Russell H.; Danielson, Michael J.; Baer, Donald R.; Windisch, Charles F.; Vetrano, John S.; Edwards, Daniel J.

    2000-12-31

    The Partnership for New Generation Vehicle has the goal of producing lightweight automobiles that achieve 80 mpg. To accomplish this will require liberal use of Al and Mg alloys such as AA5083 and AZ91D. The corrosion and stress corrosion of alloy AA5083 is controlled by the precipitation of the b-phase (Al3Mg2) at grain boundaries and by the precipitation of the g-phase (Mg17Al12) in AZ91D. The b-phase is anodic to the Al matrix while the g-phase is cathodic to the Mg matrix. The effects of crack propagation along grain boundaries with electrochemically active particles is a key factor in the SCC performance of these materials.

  11. Benefits of hydroprocessing pressure on fluid catalytic cracking performance

    SciTech Connect (OSTI)

    Reid, T.A.; Asim, M.Y.; Keyworth, D.A.; Wiseman, S.L.

    1995-09-01

    Hydroprocessing provides a higher quality feed for the fluid catalytic cracking unit. As refiners face deteriorating crude quality and stricter environmental constraints for transportation fuels, hydroprocessing of the FCCU feed becomes more attractive. The benefits of high pressure operation of FCC pretreaters have been poorly defined. Proper selection of the hydroprocessing pressure, hydroprocessing catalyst and operating philosophy can result in increased profits relative to non-optimal operation. This paper first discusses the benefit resulting from FCC feed pretreatment and specifically evaluates for the first time the benefits of hydrogen partial pressure for FCC pretreatment at low, moderate and high pressures at two temperatures. Once the refiner has chosen pretreatment, further optimization of hydroprocessing unit operation and FCCU operation is illustrated.

  12. Cost Analysis of Bio-Derived Liquids Reforming (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Cost Analysis of Bio-Derived Liquids Reforming Brian James Directed Technologies, Inc. 6 November 2007 This presentation does not contain any proprietary, confidential, or otherwise restricted information Objective * Assess cost of H 2 from bio-derived liquids * Looking at forecourt scale systems: 100-1500kg/day * Emphasis on Ethanol * Looking at both "conventional" and "advanced" systems * Interaction with the Researchers is bi-directional * Researchers help me with

  13. Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (BILIWG), Hydrogen Separation and Purification Working Group (PURIWG) & Hydrogen Production Technical Team | Department of Energy Working Group (BILIWG), Hydrogen Separation and Purification Working Group (PURIWG) & Hydrogen Production Technical Team Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG), Hydrogen Separation and Purification Working Group (PURIWG) & Hydrogen Production Technical Team 2007 Annual and Merit Review Reports compiled for the

  14. Fuel cell system with combustor-heated reformer

    DOE Patents [OSTI]

    Pettit, William Henry

    2000-01-01

    A fuel cell system including a fuel reformer heated by a catalytic combustor fired by anode effluent and/or fuel from a liquid fuel supply providing fuel for the fuel cell. The combustor includes a vaporizer section heated by the combustor exhaust gases for vaporizing the fuel before feeding it into the combustor. Cathode effluent is used as the principle oxidant for the combustor.

  15. Olefins from High Yield Autothermal Reforming Process - Energy Innovation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Portal Olefins from High Yield Autothermal Reforming Process DOE Grant Recipients University of Minnesota Contact University of Minnesota About This Technology <span id="Caption"><span id="ctl00_MainContentHolder_zoomimage_defaultCaption">Isobutylene is used to produce fuel additives.</span></span> Isobutylene is used to produce fuel additives. <span id="Caption"><span

  16. NNSA Contract Reform in Action: Supply Chain Management Center | National

    National Nuclear Security Administration (NNSA)

    Nuclear Security Administration | (NNSA) Contract Reform in Action: Supply Chain Management Center December 22, 2009 As part of NNSA's commitment to being a responsible steward of tax dollars, NNSA Administrator Thomas D'Agostino (then the head of Defense Programs) created the Supply Chain Management Center (SCMC) in 2006 and selected Honeywell, operator of the Kansas City Plant, as the lead contractor for managing the initiative. Since Management and Operating (M&O) contractors spend

  17. CRACK GROWTH ANALYSIS OF SOLID OXIDE FUEL CELL ELECTROLYTES

    SciTech Connect (OSTI)

    S. Bandopadhyay; N. Nagabhushana

    2003-10-01

    Defects and Flaws control the structural and functional property of ceramics. In determining the reliability and lifetime of ceramics structures it is very important to quantify the crack growth behavior of the ceramics. In addition, because of the high variability of the strength and the relatively low toughness of ceramics, a statistical design approach is necessary. The statistical nature of the strength of ceramics is currently well recognized, and is usually accounted for by utilizing Weibull or similar statistical distributions. Design tools such as CARES using a combination of strength measurements, stress analysis, and statistics are available and reasonably well developed. These design codes also incorporate material data such as elastic constants as well as flaw distributions and time-dependent properties. The fast fracture reliability for ceramics is often different from their time-dependent reliability. Further confounding the design complexity, the time-dependent reliability varies with the environment/temperature/stress combination. Therefore, it becomes important to be able to accurately determine the behavior of ceramics under simulated application conditions to provide a better prediction of the lifetime and reliability for a given component. In the present study, Yttria stabilized Zirconia (YSZ) of 9.6 mol% Yttria composition was procured in the form of tubes of length 100 mm. The composition is of interest as tubular electrolytes for Solid Oxide Fuel Cells. Rings cut from the tubes were characterized for microstructure, phase stability, mechanical strength (Weibull modulus) and fracture mechanisms. The strength at operating condition of SOFCs (1000 C) decreased to 95 MPa as compared to room temperature strength of 230 MPa. However, the Weibull modulus remains relatively unchanged. Slow crack growth (SCG) parameter, n = 17 evaluated at room temperature in air was representative of well studied brittle materials. Based on the results, further work

  18. Waste Heat Recovery and Recycling in Thermal Separation Processes: Distillation, Multi-Effect Evaporation (MEE) and Crystallization Processes

    SciTech Connect (OSTI)

    Emmanuel A. Dada; Chandrakant B. Panchal; Luke K. Achenie; Aaron Reichl; Chris C. Thomas

    2012-12-03

    Evaporation and crystallization are key thermal separation processes for concentrating and purifying inorganic and organic products with energy consumption over 1,000 trillion Btu/yr. This project focused on a challenging task of recovering low-temperature latent heat that can have a paradigm shift in the way thermal process units will be designed and operated to achieve high-energy efficiency and significantly reduce the carbon footprint as well as water footprint. Moreover, this project has evaluated the technical merits of waste-heat powered thermal heat pumps for recovery of latent heat from distillation, multi-effect evaporation (MEE), and crystallization processes and recycling into the process. The Project Team has estimated the potential energy, economics and environmental benefits with the focus on reduction in CO2 emissions that can be realized by 2020, assuming successful development and commercialization of the technology being developed. Specifically, with aggressive industry-wide applications of heat recovery and recycling with absorption heat pumps, energy savings of about 26.7 trillion Btu/yr have been estimated for distillation process. The direct environmental benefits of this project are the reduced emissions of combustible products. The estimated major reduction in environmental pollutants in the distillation processes is in CO2 emission equivalent to 3.5 billion lbs/year. Energy consumption associated with water supply and treatments can vary between 1,900 kWh and 23,700 kWh per million-gallon water depending on sources of natural waters [US DOE, 2006]. Successful implementation of this technology would significantly reduce the demand for cooling-tower waters, and thereby the use and discharge of water treatment chemicals. The Project Team has also identified and characterized working fluid pairs for the moderate-temperature heat pump. For an MEE process, the two promising fluids are LiNO3+KNO3+NANO3 (53:28:19 ) and LiNO3+KNO3+NANO2

  19. Thermodynamic evaluation of hydrogen production via bioethanol steam reforming

    SciTech Connect (OSTI)

    Tasnadi-Asztalos, Zsolt; Cormos, Ana-Maria; Imre-Lucaci, Árpád; Cormos, Călin C.

    2013-11-13

    In this article, a thermodynamic analysis for bioethanol steam reforming for hydrogen production is presented. Bioethanol is a newly proposed renewable energy carrier mainly produced from biomass fermentation. Reforming of bioethanol provides a promising method for hydrogen production from renewable resources. Steam reforming of ethanol (SRE) takes place under the action of a metal catalyst capable of breaking C-C bonds into smaller molecules. A large domain for the water/bioethanol molar ratio as well as the temperature and average pressure has been used in the present work. The interval of investigated temperature was 100-800°C, the pressure was in the range of 1-10 bar and the molar ratio was between 3-25. The variations of gaseous species concentration e.g. H{sub 2}, CO, CO{sub 2}, CH{sub 4} were analyzed. The concentrations of the main products (H{sub 2} and CO) at lower temperature are smaller than the ones at higher temperature due to by-products formation (methane, carbon dioxide, acetylene etc.). The concentration of H2 obtained in the process using high molar ratio (>20) is higher than the one at small molar ratio (near stoichiometric). When the pressure is increased the hydrogen concentration decreases. The results were compared with literature data for validation purposes.

  20. Steam reforming of low-level mixed waste. Final report

    SciTech Connect (OSTI)

    1998-06-01

    ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design, construction, and testing of the PDU as well as performance and economic projections for a 300-lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area and published in April 1997. The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfully tested including a 750-hour test on material simulating a PCB- and Uranium-contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (> 99.9999%) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radionuclides in the volume-reduced solids. Economic evaluations have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  1. Commercial application of process for hydrotreating vacuum distillate in G-43-107 unit at the Moscow petroleum refinery

    SciTech Connect (OSTI)

    Kurganov, V.M.; Samokhvalov, A.I.; Osipov, L.N.; Lebedev, B.L.; Chagovets, A.N.; Melik-Akhnazarov, T.K.; Kruglova, T.F.; Imarov, A.K.

    1987-05-01

    The authors present results obtained during the shakedown run on the hydrotreating section of the title catalytic cracking unit. The flow plan of the unit is shown. The characteristics of the hydrotreater feed and the product are given. Changes in hydrotreating process parameters during unit operation are shown, as are changes in the raw and hydrotreated feed quality during the periods before and after a shutdown.

  2. Stress-corrosion crack initiation process for Alloy 182 weld metal in simulated BWR environments

    SciTech Connect (OSTI)

    Nakayama, Guen; Akashi, Masatsune

    1995-09-01

    For preventing SCC from occurring in the internal structure of materials of the BWR plant, the injection of hydrogen into the core-water so as to reduce the free corrosion potential of the materials were proposed. Because of the lack of basic data of stress-corrosion cracking susceptibility in BWR environment on Ni-based alloys in comparison with stainless steels, the slow strain-rate tensile (SSRT) tests and the creviced bent-beam (CBB) test were conducted for a sensitized Alloy 182 weld metal in high-purity water environments containing dissolved oxygen (DO) and hydrogen (DH) to varied concentrations at 288 C, and the SCC initiation process were examined. The susceptibility of a material to SCC was discussed in terms of the electrode potential effect, and the effects of impurities of the testing water were examined by adding slightly Na{sub 2}, SO{sub 4}. In high purity waters and in the electrode potential region higher than {minus} 0.2 V vs. SHE, the interdendritic stress-corrosion cracks were observed both in the slow strain-rate test and the creviced bent-beam test. SEM observations of sub-cracks at the specimen surfaces revealed that stress-corrosion cracks were initiated when the oxide film had cracked to under-hundred {micro}m wide, that no such individual cracks could grow per se, but that those micro-cracks which happened to be formed in each other`s vicinity would coalesce into large cracks, one of which made propagated as stress-corrosion cracking, and that the stress-corrosion cracking sensitivity became more acute on addition of impurity. In the electrode potential region lower than 0 V, on the other hand, the stress-corrosion cracks were observed to be initiated at bottoms of corrosion pits formed on the specimen surfaces in the former, whereas both type of stress-corrosion cracks were observed between 0 to {minus}0.2V. No stress-corrosion crack was observed even though much the same corrosion pits in the CBB test at {minus}0.4 V.

  3. Electrochemical cell apparatus having an integrated reformer-mixer nozzle-mixer diffuser

    DOE Patents [OSTI]

    Shockling, L.A.

    1991-09-10

    An electrochemical apparatus is made having a generator section containing electrochemical cells, a fresh gaseous feed fuel inlet, a gaseous feed oxidant inlet, and at least one hot gaseous spent fuel recirculation channel, where the spent fuel recirculation channel, passes from the generator chamber to combine with the fresh feed fuel inlet to form a reformable mixture, where a reforming chamber contains an outer portion containing reforming material, an inner portion preferably containing a mixer nozzle and a mixer-diffuser, and a middle portion for receiving spent fuel, where the mixer nozzle and mixer-diffuser are preferably both within the reforming chamber and substantially exterior to the main portion of the apparatus, where the reformable mixture flows up and then backward before contacting the reforming material, and the mixer nozzle can operate below 400 C. 1 figure.

  4. Electrochemical cell apparatus having an integrated reformer-mixer nozzle-mixer diffuser

    DOE Patents [OSTI]

    Shockling, Larry A.

    1991-01-01

    An electrochemical apparatus (10) is made having a generator section (22) containing electrochemical cells (16), a fresh gaseous feed fuel inlet (28), a gaseous feed oxidant inlet (30), and at least one hot gaseous spent fuel recirculation channel (46), where the spent fuel recirculation channel (46), passes from the generator chamber (22) to combine with the fresh feed fuel inlet (28) to form a reformable mixture, where a reforming chamber (54) contains an outer portion containing reforming material (56), an inner portion preferably containing a mixer nozzle (50) and a mixer-diffuser (52), and a middle portion (64) for receiving spent fuel, where the mixer nozzle (50) and mixer-diffuser (52) are preferably both within the reforming chamber (54) and substantially exterior to the main portion of the apparatus, where the reformable mixture flows up and then backward before contacting the reforming material (56), and the mixer nozzle (50) can operate below 400.degree. C.

  5. Lead induced stress corrosion cracking of Alloy 690 in high temperature water

    SciTech Connect (OSTI)

    Chung, K.K.; Lim, J.K.; Moriya, Shinichi; Watanabe, Yutaka; Shoji, Tetsuo

    1995-12-31

    Recent investigations of cracked steam generator tubes at nuclear power plants concluded that lead significantly contributed to cracking the Alloy 600 materials. In order to investigate the stress corrosion cracking (SCC) behavior of Alloy 690, slow strain rate tests (SSRT) and anodic polarization measurements were performed. The SSRTs were conducted in a lead-chloride solution (PbCl{sub 2}) and in a chloride but lead free solution (NaCl) at pH of 3 and 4.5 at 288 C. The anodic polarization measurements were carried out at 30 C using the same solutions as in SSRT. The SSRT results showed that Alloy 690 was susceptible to SCC in both solutions. In the lead chloride solution, cracking had slight dependence on lead concentration and pH. Cracking tend to increase with a higher lead concentration and a lower pH and was mainly intergranular and was to be a few tens to hundreds micrometers in length. In the chloride only solution, cracking was similar to the lead induced SCC. The results of anodic polarization measurement and electron probe micro analysis (EPMA) helped to understand lead induced SCC. Lead was a stronger active corrosive element but had a minor affect on cracking susceptibility of the alloy. While, chloride was quite different from lead effect to SCC. A possible mechanism of lead induced SCC of Alloy 690 was also discussed based on the test results.

  6. Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

    SciTech Connect (OSTI)

    Krishnan, S.; Bhasin, V.; Mahajan, S.C.

    1997-04-01

    Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300{degrees}C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered.

  7. Fatigue cracking of a bare steel first wall in an inertial confinement fusion chamber

    SciTech Connect (OSTI)

    Hunt, R. M.; Abbott, R. P.; Havstad, M. A.; Dunne, A. M.

    2013-06-01

    Inertial confinement fusion power plants will deposit high energy X-rays onto the outer surfaces of the first wall many times a second for the lifetime of the plant. These X-rays create brief temperature spikes in the first few microns of the wall, which cause an associated highly compressive stress response on the surface of the material. The periodicity of this stress pulse is a concern due to the possibility of fatigue cracking of the wall. We have used finite element analyses to simulate the conditions present on the first wall in order to evaluate the driving force of crack propagation on fusion-facing surface cracks. Analysis results indicate that the X-ray induced plastic compressive stress creates a region of residual tension on the surface between pulses. This tension film will likely result in surface cracking upon repeated cycling. Additionally, the compressive pulse may induce plasticity ahead of the crack tip, leaving residual tension in its wake. However, the stress amplitude decreases dramatically for depths greater than 80100 ?m into the fusion-facing surface. Crack propagation models as well as stress-life estimates agree that even though small cracks may form on the surface of the wall, they are unlikely to propagate further than 100 ?m without assistance from creep or grain erosion phenomena.

  8. U.S. Department of Energy Federal Information Technology Acquisition Reform

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Act (FITARA) Common Baseline Implementation Plan and Self-Assessment | Department of Energy S. Department of Energy Federal Information Technology Acquisition Reform Act (FITARA) Common Baseline Implementation Plan and Self-Assessment U.S. Department of Energy Federal Information Technology Acquisition Reform Act (FITARA) Common Baseline Implementation Plan and Self-Assessment The DOE Federal Information Technology Acquisition Reform Act (FITARA) Implementation Plan provides the framework

  9. Design, Modeling, and Validation of a Flame Reformer for LNT External

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bypass Regeneration | Department of Energy Design, Modeling, and Validation of a Flame Reformer for LNT External Bypass Regeneration Design, Modeling, and Validation of a Flame Reformer for LNT External Bypass Regeneration 2005 Diesel Engine Emissions Reduction (DEER) Conference Presentations and Posters 2005_deer_midlam-mohler.pdf (432.95 KB) More Documents & Publications Eaton Aftertreatment System (EAS) for On-Highway Diesel Engines Diesel Reformers for On-board Hydrogen Applications

  10. Fact #571: May 18, 2009 Light Truck CAFE Standards - 2006 Reformation |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy 1: May 18, 2009 Light Truck CAFE Standards - 2006 Reformation Fact #571: May 18, 2009 Light Truck CAFE Standards - 2006 Reformation In 2006 the National Highway Traffic Safety Administration (NHTSA) established new requirements for the light truck Corporate Average Fuel Economy (CAFE) standards. In the new rule, there are Unreformed CAFE standards for model years (MY) 2008 through 2010 using the same CAFE calculations as in the past, and there are Reformed CAFE standards

  11. A Fast Start-up On-Board Fuel Reformer for NOx Adsorber Regeneration and

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Desulfation | Department of Energy A Fast Start-up On-Board Fuel Reformer for NOx Adsorber Regeneration and Desulfation A Fast Start-up On-Board Fuel Reformer for NOx Adsorber Regeneration and Desulfation 2004 Diesel Engine Emissions Reduction (DEER) Conference: ArvinMeritor 2004_deer_crane.pdf (430.54 KB) More Documents & Publications Plasmatron Fuel Reformer Development and Internal Combustion Engine Vehicle Applications Use of a Diesel Fuel Processor for Rapid and Efficient

  12. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Pressure Steam Reforming of Bio-Derived Liquids S. Ahmed, S. Lee, D. Papadias, and R. Kumar November 6, 2007 Laurel, MD Research sponsored by the Hydrogen, Fuel Cells, and Infrastructure Technologies Program of DOE's Office of Energy Efficiency and Renewable Energy Rationale and objective Rationale „ Steam reforming of liquid fuels at high pressures can reduce hydrogen compression costs - Much less energy is needed to pressurize liquids (fuel and water) than compressing gases (reformate or

  13. Simulations of Failure via Three-Dimensional Cracking in Fuel Cladding for Advanced Nuclear Fuels

    SciTech Connect (OSTI)

    Lu, Hongbing; Bukkapatnam, Satish; Harimkar, Sandip; Singh, Raman; Bardenhagen, Scott

    2014-01-09

    Enhancing performance of fuel cladding and duct alloys is a key means of increasing fuel burnup. This project will address the failure of fuel cladding via three-dimensional cracking models. Researchers will develop a simulation code for the failure of the fuel cladding and validate the code through experiments. The objective is to develop an algorithm to determine the failure of fuel cladding in the form of three-dimensional cracking due to prolonged exposure under varying conditions of pressure, temperature, chemical environment, and irradiation. This project encompasses the following tasks: 1. Simulate 3D crack initiation and growth under instantaneous and/or fatigue loads using a new variant of the material point method (MPM); 2. Simulate debonding of the materials in the crack path using cohesive elements, considering normal and shear traction separation laws; 3. Determine the crack propagation path, considering damage of the materials incorporated in the cohesive elements to allow the energy release rate to be minimized; 4. Simulate the three-dimensional fatigue crack growth as a function of loading histories; 5. Verify the simulation code by comparing results to theoretical and numerical studies available in the literature; 6. Conduct experiments to observe the crack path and surface profile in unused fuel cladding and validate against simulation results; and 7. Expand the adaptive mesh refinement infrastructure parallel processing environment to allow adaptive mesh refinement at the 3D crack fronts and adaptive mesh merging in the wake of cracks. Fuel cladding is made of materials such as stainless steels and ferritic steels with added alloying elements, which increase stability and durability under irradiation. As fuel cladding is subjected to water, chemicals, fission gas, pressure, high temperatures, and irradiation while in service, understanding performance is essential. In the fast fuel used in advanced burner reactors, simulations of the nuclear

  14. Stress corrosion cracking of pressurizer instrumentation nozzles in the French 1300 MWe units

    SciTech Connect (OSTI)

    Alter, D.; Robin, Y.; Pichon, M.; Teissier, A.; Thomeret, B.

    1992-12-31

    The 1300 MWE French PWR pressurizers are equipped with nozzles through which instruments penetrate the pressure vessel. The nozzles are made from forged and bored bars of Inconel 600 mechanically expanded in the pressurizer wall. They are then manually welded with Inconel 182 coated electrodes to the internal stainless steel cladding of the pressuriser. To understand the origin of leaks occurring early in life and to assess the extent of the problem we undertook an analysis of the fabrication conditions. Field investigations were carried out by dye penetrant testing on the nozzle bore. Cracks have been found on 35 percent of the 119 tested penetrations. Destructive examination performed on 3 nozzles showed that the circumferential cracks did not go through the wall thickness. Laboratory investigations of the nozzle pulled from Nogent 1 confirmed that the crack morphology corresponded to that of primary water stress corrosion cracking. No correlation has been found between microstructure of the different heats of Alloy 600 and cracking. Nozzle mock-ups investigations allowed residual stress measurements by X-ray diffraction. Stress corrosion cracking tests, showed that only longitudinal cracks can be through-wall while both longitudinal and circumferential cracks are initiated on the internal surface. As a result, Electricite De France decided to replace the Inconel 600 nozzles by stainless steel ones with austenitic st. st. weld. Furthermore, a full inventory of the Alloy 600 parts contained in the primary circuit has been performed. For each localized parts an assessment of the risk of stress corrosion cracking is under progress by studying material structures, stress level, operating conditions and safety point of view.

  15. Hydrogen Generation from Biomass-Derived Carbohydrates via Aqueous-Phase Reforming

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presentation by Virent Energy Systems, Inc. at the October 24, 2006 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group Kick-Off Meeting.

  16. Modeling the Effects of Steam-Fuel Reforming Products on Low...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Modeling the Effects of Steam-Fuel Reforming Products on Low Temperature Combustion of ... Heavy-Duty Low-Temperature and Diesel Combustion & Heavy-Duty Combustion Modeling

  17. Understanding the Chemistry of H2 Production for 1-Propanol Reforming...

    Office of Scientific and Technical Information (OSTI)

    Chemistry of H2 Production for 1-Propanol Reforming: Pathway and Support Modification Effects Citation Details In-Document Search Title: Understanding the Chemistry of H2 ...

  18. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation)

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland.

  19. A Fast Start-up On-Board Fuel Reformer for NOx Adsorber Regeneration...

    Broader source: Energy.gov (indexed) [DOE]

    04 Diesel Engine Emissions Reduction (DEER) Conference: ArvinMeritor 2004deercrane.pdf (430.54 KB) More Documents & Publications Plasmatron Fuel Reformer Development and Internal ...

  20. Electrochemical fuel cell generator having an internal and leak tight hydrocarbon fuel reformer

    DOE Patents [OSTI]

    Dederer, J.T.; Hager, C.A.

    1998-03-31

    An electrochemical fuel cell generator configuration is made having a generator section which contains a plurality of axially elongated fuel cells, each cell containing a fuel electrode, air electrode, and solid oxide electrolyte between the electrodes, in which axially elongated dividers separate portions of the fuel cells from each other, and where at least one divider also reforms a reformable fuel gas mixture prior to electricity generation reactions, the at least one reformer-divider is hollow having a closed end and an open end entrance for a reformable fuel mixture to pass to the closed end of the divider and then reverse flow and pass back along the hollowed walls to be reformed, and then finally to pass as reformed fuel out of the open end of the divider to contact the fuel cells, and further where the reformer-divider is a composite structure having a gas diffusion barrier of metallic foil surrounding the external walls of the reformer-divider except at the entrance to prevent diffusion of the reformable gas mixture through the divider, and further housed in an outer insulating jacket except at the entrance to prevent short-circuiting of the fuel cells by the gas diffusion barrier. 10 figs.

  1. The Lessons of Practice: Domestic Policy Reform as a Way to Address...

    Open Energy Info (EERE)

    Lessons of Practice: Domestic Policy Reform as a Way to Address Climate Change Jump to: navigation, search Tool Summary LAUNCH TOOL Name: The Lessons of Practice: Domestic Policy...

  2. Electrochemical fuel cell generator having an internal and leak tight hydrocarbon fuel reformer

    DOE Patents [OSTI]

    Dederer, Jeffrey T.; Hager, Charles A.

    1998-01-01

    An electrochemical fuel cell generator configuration is made having a generator section which contains a plurality of axially elongated fuel cells, each cell containing a fuel electrode, air electrode, and solid oxide electrolyte between the electrodes, in which axially elongated dividers separate portions of the fuel cells from each other, and where at least one divider also reforms a reformable fuel gas mixture prior to electricity generation reactions, the at least one reformer-divider is hollow having a closed end and an open end entrance for a reformable fuel mixture to pass to the closed end of the divider and then reverse flow and pass back along the hollowed walls to be reformed, and then finally to pass as reformed fuel out of the open end of the divider to contact the fuel cells, and further where the reformer-divider is a composite structure having a gas diffusion barrier of metallic foil surrounding the external walls of the reformer-divider except at the entrance to prevent diffusion of the reformable gas mixture through the divider, and further housed in an outer insulating jacket except at the entrance to prevent short-circuiting of the fuel cells by the gas diffusion barrier.

  3. Causes and solutions for cracking of coextruded and weld overlay floor tubes in black liquor recovery boilers

    SciTech Connect (OSTI)

    Keiser, J.R.; Taljat, B.; Wang, X.L.

    1998-09-01

    Cracking of coextruded, black liquor recovery boiler floor tubes is both a safety and an economic issue to mill operators. In an effort to determine the cause of the cracking and to identify a solution, extensive studies, described in this and three accompanying papers, are being conducted. In this paper, results of studies to characterize both the cracking and the chemical and thermal environment are reported. Based on the results described in this series of papers, a possible mechanism is presented and means to lessen the likelihood of cracking or to totally avoid cracking of floor tubes are offered.

  4. On the Use of the Polynomial Annihilation Edge Detection for Locating Cracks in Beam-Like Structures

    SciTech Connect (OSTI)

    Saxena, Rishu; Surace, Cecilia; Archibald, Richard K

    2013-01-01

    A crack in a structure causes a discontinuity in the first derivative of the mode shapes: On this basis, a numerical method for detecting discontinuities in smooth piecewise functions and their derivatives, based on a polynomial annihilation technique, has been applied to the problem of crack detection and localisation in beam-like structures for which only post-damage mode shapes are available. Using a finite-element model of a cracked beam, the performance of this methodology has been analysed for different crack depths and increasing amounts of noise. Given the crack position, a procedure to estimate its depth is also proposed and corresponding results shown.

  5. Effect of cold work on the growth rates of stress corrosion cracks in structural materials of nuclear systems

    SciTech Connect (OSTI)

    Magdowski, R.; Speidel, M.O.

    1996-10-01

    The growth rates of stress corrosion cracks in austenitic stainless steels and nickel base alloy 600 exposed to simulated boiling water reactor coolant were measured by fracture mechanics testing techniques. Cold work may increase the crack growth rates up to one hundred times. In both, the annealed condition and the cold worked condition, the stress corrosion crack growth rates are independent of stress intensity over a wide K-range and crack growth rates correlate well with yield strength and hardness. In the annealed condition the fracture path is intergranular, but higher degrees of cold work introduce higher proportions of transgranular stress corrosion cracking.

  6. Remote reactor repair: GTA (gas tungsten Arc) weld cracking caused by entrapped helium

    SciTech Connect (OSTI)

    Kanne, W.R. Jr.

    1988-01-01

    A repair patch was welded to the wall of a nuclear reactor tank using remotely controlled thirty-foot long robot arms. Further repair was halted when gas tungsten arc (GTA) welds joining type 304L stainless steel patches to the 304 stainless steel wall developed toe cracks in the heat-affected zone (HAZ). The role of helium in cracking was investigated using material with entrapped helium from tritium decay. As a result of this investigation, and of an extensive array of diagnostic tests performed on reactor tank wall material, helium embrittlement was shown to be the cause of the toe cracks.

  7. Technique development for field inspection of cracking in seam welded ducts

    SciTech Connect (OSTI)

    Shell, Eric B.; Benson, Craig; Liljestrom, Greg C.; Shanahan, Stephen

    2014-02-18

    The resistance seam weld interfaces between alloyed and pure titanium are an in service concern due to precipitation of titanium hydride and resulting embrittlement and cracking. Several inspection techniques were developed and evaluated for field use to characterize the damage in the fleet. Electromagnetic, ultrasonic, florescent penetrant, thermographic, and radiographic techniques were considered. The ultrasonic and electromagnetic approaches were both found suitable. However, the electromagnetic approach is more desirable for field inspections, due to consistency and ease of use. The electromagnetic inspection procedure is able to discriminate between precursor damage and through cracking with sufficient sensitivity to small cracks.

  8. 1987 EPRI workshop on mechanisms of primary water intergranular stress corrosion cracking: Proceedings

    SciTech Connect (OSTI)

    Gorman, J.A.; Partridge, M.J.

    1988-09-01

    A meeting on ''Mechanisms of Primary Water IGSCC'' (PWSCC) was organized to give those working in this area an opportunity to share their results, ideas, and plans in regard to investigations of fundamental aspects of the PWSCC phenomenon affecting alloy 600 steam generator tubes. Topics discussed included: (1) General reviews of hydrogen embrittlement and film rupture - anodic dissolution mechanisms of stress corrosion cracking, (2) environmental factors involved in PWSCC, (3) the influence of microstructure on PWSCC, and (4) the influence of stress and plastic strain on PWSCC. A significant portion of the discussions of all of these topics was devoted to the subject of modelling of crack initiation and crack growth.

  9. Comparative study of stress corrosion cracking of steam generator tube materials in water at 315 C

    SciTech Connect (OSTI)

    De, P.K.; Ghosal, S.K.

    1981-06-01

    Stress corrosion cracking (SCC) of Type 304 and 304L stainless steels, Inconel 600, Incoloy 800, and Monel 400 has been studied in water at 315 C, with or without 0.6 ppm Pb and 0.05 or 8 ppm O/sub 2/. Under mill annealed, cold worked (25%) and stress relieved (675 C, 1 hour) conditions, Type 304L, Incoloy 800, and Monel 400 were resistant to cracking, whereas highly stressed Inconel 600 cracked intergranularly. Inconel 600, heat treated at 600 C for 24 hours or more following annealing, was resistant to SCC. The effects of microstructural changes on SCC behavior are discussed. 20 refs.

  10. Coolant Sub-Channel and Smeared-Cracking Models in BISON | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Coolant Sub-Channel and Smeared-Cracking Models in BISON Coolant Sub-Channel and Smeared-Cracking Models in BISON January 29, 2013 - 10:45am Addthis Coolant Sub-Channel and Smeared-Cracking Models in BISON A single-pin coolant sub-channel model was implemented in BISON, the pin-scale simulation code. This enables BISON to compute the heat transfer coefficient and coolant temperature as a function of axial position along the fuel pin (rather than requiring this information to be

  11. Studies on the disbonding initiation of interfacial cracks.

    SciTech Connect (OSTI)

    McAdams, Brian J.; Pearson, Raymond A.

    2005-08-01

    With the continuing trend of decreasing feature sizes in flip-chip assemblies, the reliability tolerance to interfacial flaws is also decreasing. Small-scale disbonds will become more of a concern, pointing to the need for a better understanding of the initiation stage of interfacial delamination. With most accepted adhesion metric methodologies tailored to predict failure under the prior existence of a disbond, the study of the initiation phenomenon is open to development and standardization of new testing procedures. Traditional fracture mechanics approaches are not suitable, as the mathematics assume failure to originate at a disbond or crack tip. Disbond initiation is believed to first occur at free edges and corners, which act as high stress concentration sites and exhibit singular stresses similar to a crack tip, though less severe in intensity. As such, a 'fracture mechanics-like' approach may be employed which defines a material parameter--a critical stress intensity factor (K{sub c})--that can be used to predict when initiation of a disbond at an interface will occur. The factors affecting the adhesion of underfill/polyimide interfaces relevant to flip-chip assemblies were investigated in this study. The study consisted of two distinct parts: a comparison of the initiation and propagation phenomena and a comparison of the relationship between sub-critical and critical initiation of interfacial failure. The initiation of underfill interfacial failure was studied by characterizing failure at a free-edge with a critical stress intensity factor. In comparison with the interfacial fracture toughness testing, it was shown that a good correlation exists between the initiation and propagation of interfacial failures. Such a correlation justifies the continuing use of fracture mechanics to predict the reliability of flip-chip packages. The second aspect of the research involved fatigue testing of tensile butt joint specimens to determine lifetimes at sub

  12. STRESS CORROSION CRACK GROWTH RESPONSE FOR ALLOY 152/52 DISSIMILAR METAL WELDS IN PWR PRIMARY WATER

    SciTech Connect (OSTI)

    Toloczko, Mychailo B.; Olszta, Matthew J.; Overman, Nicole R.; Bruemmer, Stephen M.

    2015-08-15

    As part of ongoing research into primary water stress corrosion cracking (PWSCC) susceptibility of alloy 690 and its welds, SCC tests have been conducted on alloy 152/52 dissimilar metal (DM) welds with cracks positioned with the goal to assess weld dilution and fusion line effects on SCC susceptibility. No increased crack growth rate was found when evaluating a 20% Cr dilution zone in alloy 152M joined to carbon steel (CS) that had not undergone a post-weld heat treatment (PWHT). However, high SCC crack growth rates were observed when the crack reached the fusion line of that material where it propagated both on the fusion line and in the heat affected zone (HAZ) of the carbon steel. Crack surface and crack profile examinations of the specimen revealed that cracking in the weld region was transgranular (TG) with weld grain boundaries not aligned with the geometric crack growth plane of the specimen. The application of a typical pressure vessel PWHT on a second set of alloy 152/52 – carbon steel DM weld specimens was found to eliminate the high SCC susceptibility in the fusion line and carbon steel HAZ regions. PWSCC tests were also performed on alloy 152-304SS DM weld specimens. Constant K crack growth rates did not exceed 5x10-9 mm/s in this material with post-test examinations revealing cracking primarily on the fusion line and slightly into the 304SS HAZ.

  13. Intergranular attack and stress corrosion cracking propagation behavior of alloy 600 in high-temperature caustic solution

    SciTech Connect (OSTI)

    Kawamura, H.; Hirano, H. . Komae Research Lab.)

    1999-06-01

    The effect of stress intensity factors (K) at the intergranular attack and stress corrosion crack (IGA/SCC) tips on the IGA/SCC propagation behavior of steam generator (SG) tubing was studied under accelerated test conditions. Values of K at the IGA/SCC crack tips were calculated using the statically indeterminate model. Based upon analysis of those factors, the double-cantilever beam (DCB) and SG model boiler tests were carried out to evaluate the effect of stress intensity on IGA/SCC crack propagation. K at the crack tips increased with increasing crack length. For a long crack, K decreased with an increasing number of cracks. However, for a short crack, K decreased slightly with an increasing number of cracks. DCB test results showed the IGA/SCC crack velocity of alloy 600 (UNS N06600) increased gradually with increasing K in the range from 15 MPa[radical]m to [approximately]60 MPa[radical]m. This is the range relevant to IGA/SCC crack tips of typical SG tubes under operating conditions of Pressurized-water reactors. Metallographic examination of tubes removed from the SG model boiler, fouled with 10 ppm sodium hydroxide (NaOH), showed IGA/SCC propagation rates were almost constant in the tested range of K.

  14. Autothermal and partial oxidation reformer-based fuel processor, method for improving catalyst function in autothermal and partial oxidation reformer-based processors

    DOE Patents [OSTI]

    Ahmed, Shabbir; Papadias, Dionissios D.; Lee, Sheldon H. D.; Ahluwalia, Rajesh K.

    2013-01-08

    The invention provides a fuel processor comprising a linear flow structure having an upstream portion and a downstream portion; a first catalyst supported at the upstream portion; and a second catalyst supported at the downstream portion, wherein the first catalyst is in fluid communication with the second catalyst. Also provided is a method for reforming fuel, the method comprising contacting the fuel to an oxidation catalyst so as to partially oxidize the fuel and generate heat; warming incoming fuel with the heat while simultaneously warming a reforming catalyst with the heat; and reacting the partially oxidized fuel with steam using the reforming catalyst.

  15. Petroleum Refining Sector (NAICS 324110) Energy and GHG Combustion Emissions Profile, November 2012

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    69 2.4 PETROLEUM REFINING SECTOR (NAICS 324110) 2.4.1. Overview of the Petroleum Refining Manufacturing Sector Petroleum refining is a complex industry that generates a diverse slate of fuel products and petrochemicals, from gasoline to asphalt. Refining requires a range of processing steps, including distillation, cracking, reforming, and treating. Most of these processes are highly reliant on process heating and steam energy. Petroleum refineries are an essential part of the U.S. economy.

  16. A characterization and evaluation of coal liquefaction process streams. The kinetics of coal liquefaction distillation resid conversion

    SciTech Connect (OSTI)

    Klein, M.T.; Calkins, W.H.; Huang, H.; Wang, S.; Campbell, D.

    1998-03-01

    Under subcontract from CONSOL Inc., the University of Delaware studied the mechanism and kinetics of coal liquefaction resid conversion. The program at Delaware was conducted between August 15, 1994, and April 30, 1997. It consisted of two primary tasks. The first task was to develop an empirical test to measure the reactivity toward hydrocracking of coal-derived distillation resids. The second task was to formulate a computer model to represent the structure of the resids and a kinetic and mechanistic model of resid reactivity based on the structural representations. An introduction and Summary of the project authored by CONSOL and a report of the program findings authored by the University of Delaware researchers are presented here.

  17. Methodology for extracting local constants from petroleum cracking flows

    DOE Patents [OSTI]

    Chang, Shen-Lin; Lottes, Steven A.; Zhou, Chenn Q.

    2000-01-01

    A methodology provides for the extraction of local chemical kinetic model constants for use in a reacting flow computational fluid dynamics (CFD) computer code with chemical kinetic computations to optimize the operating conditions or design of the system, including retrofit design improvements to existing systems. The coupled CFD and kinetic computer code are used in combination with data obtained from a matrix of experimental tests to extract the kinetic constants. Local fluid dynamic effects are implicitly included in the extracted local kinetic constants for each particular application system to which the methodology is applied. The extracted local kinetic model constants work well over a fairly broad range of operating conditions for specific and complex reaction sets in specific and complex reactor systems. While disclosed in terms of use in a Fluid Catalytic Cracking (FCC) riser, the inventive methodology has application in virtually any reaction set to extract constants for any particular application and reaction set formulation. The methodology includes the step of: (1) selecting the test data sets for various conditions; (2) establishing the general trend of the parametric effect on the measured product yields; (3) calculating product yields for the selected test conditions using coupled computational fluid dynamics and chemical kinetics; (4) adjusting the local kinetic constants to match calculated product yields with experimental data; and (5) validating the determined set of local kinetic constants by comparing the calculated results with experimental data from additional test runs at different operating conditions.

  18. Primary side stress corrosion cracking and remedial measures

    SciTech Connect (OSTI)

    Theus, G.J.

    1986-01-01

    Primary side stress corrosion cracking (SCC) of Alloy 600 stream generator tubing in some recirculating pressurized water reactor steam generators has usually occurred in two locations: at the roll transition and expansion locations within the tube-sheets and at the apex and tangent areas of the tight radius U bends. Occasionally, other highly stressed areas have also suffered primary side SCC: at support plate tube intersections where secondary side denting has occurred and at the steam generator tube transition areas of explosively installed mini-sleeves. Laboratory data and operating performances of Alloy 600 tubing indicate that the factors affecting the susceptibility to this type of SSC, in decreasing order of importance, are high stresses, material microstructures, and operating temperatures. Remedial measures to correct these problems in newer plants include changing design and fabrication procedures, thus avoiding highly stressed areas of tubing, and changing tube manufacturing heat treating requirements, thus improving the microstructures. Alternate tube materials, such as Alloy 800, Monel 400, or austenitic stainless steels, have not suffered this type of failure.

  19. Stress-corrosion cracking of sensitized stainless steel by sulfur-containing compounds

    SciTech Connect (OSTI)

    Isaacs, H.S.; Vyas, B.; Kendig, M.W.

    1981-01-01

    The stress corrosion cracking (SCC) of sensitized Type 304 stainless steel in thiosulfate solutions has been studied using constant extension rate tests. Very low concentrations of about 6.10/sup -7/M Na/sub 2/S/sub 2/O/sub 3/ (0.1ppm) gave cracking. With boric acid added, higher concentrations (1ppm) were required. The SCC was shown to be electrochemically controlled. Below -0.5v/sub SCE/ (-0.75/sub SHE/) no SCC took place; above this potential the rate of SCC increased with potential. An induction period was required before SCC continued above -0.5v if the potential was held at or below this value for extended times. This period was associated with the build up of an aggressive solution of thiosulfate decomposition products within the crack. The cracking process has been considered to be controlled by rupture of a salt layer and not a passivating oxide.

  20. Cracked lifting lug welds on ten-ton UF{sub 6} cylinders

    SciTech Connect (OSTI)

    Dorning, R.E.

    1991-12-31

    Ten-ton, Type 48X, UF{sub 6} cylinders are used at the Portsmouth Gaseous Diffusion Plant to withdraw enriched uranium hexafluoride from the cascade, transfer enriched uranium hexafluoride to customer cylinders, and feed enriched product to the cascade. To accomplish these activities, the cylinders are lifted by cranes and straddle carriers which engage the cylinder lifting lugs. In August of 1988, weld cracks on two lifting lugs were discovered during preparation to lift a cylinder. The cylinder was rejected and tagged out, and an investigating committee formed to determine the cause of cracking and recommend remedial actions. Further investigation revealed the problem may be general to this class of cylinder in this use cycle. This paper discusses the actions taken at the Portsmouth site to deal with the cracked lifting lug weld problem. The actions include inspection activities, interim corrective actions, metallurgical evaluation of cracked welds, weld repairs, and current monitoring/inspection program.

  1. Prediction of crack propagation paths in the unit cell of SOFC stacks

    SciTech Connect (OSTI)

    Joulaee, N.; Makradi, A.; Ahzi, Said; Khaleel, Mohammad A.; Koeppel, Brian J.

    2009-08-01

    Planar Solid Oxide Fuel Cells (SOFC) stacks are multi-material layered systems with different thermo-mechanical properties. Due to their severe thermal loading, these layers have to meet high demands to preserve their mechanical integrity without initiation and propagation of fracture. Here, we focus on a typical unit cell of the stack which consists of positive electrode-electrolyte-negative electrode (PEN). Based on the mechanical properties of each layer and their interfaces, an energy criterion as a function of crack length is used for the prediction of possible crack extensions in the PEN. This criterion is a pure local criterion, independent of applied loads and geometry of the specimen. An analysis of the competition between crack deflections in the interfaces and crack penetration in layers is presented.

  2. Assessment of Initial Test Conditions for Experiments to Assess Irradiation Assisted Stress Corrosion Cracking Mechanisms

    Broader source: Energy.gov [DOE]

    Irradiation-assisted stress corrosion cracking is a key materials degradation issue in today’s nuclear power reactor fleet and affects critical structural components within the reactor core. The...

  3. Webinar: Impacts of Impurities on Hydrogen Assisted Fatigue Crack Growth in Structural Steels

    Broader source: Energy.gov [DOE]

    The Energy Department will present a live webinar titled "Impacts of Impurities on Hydrogen Assisted Fatigue Crack Growth in Structural Steels" on Tuesday, January 12, from 12 to 1 p.m. EST.

  4. An Assessment of Remote Visual Testing System Capabilities for the Detection of Service Induced Cracking

    SciTech Connect (OSTI)

    Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.

    2005-09-01

    Remote visual testing is typically employed to ascertain the condition of materials in components that are inaccessible for direct examination. In the power and petrochemical industries, remote visual testing is used to assess whether service-related degradation is being manifested that, if left unchecked, may eventually impair the structural reliability of a component. Several codes and standards require that visual examinations be periodically conducted. Many of these inspections must be performed remotely due to harsh environments or design geometries of the subject components. This paper describes the attributes and limitations of remote visual testing, performance demonstration standards for camera systems, typical dimensions for service-induced cracking phenomena, and an assessment of the reliability of remote video camera systems at finding cracks. Because many forms of service-induced cracks have very small crack opening dimensions, the reliability of remote visual testing may not be adequate to ensure component integrity, given the capabilities of current camera systems and application practices.

  5. Tensile cracking of a brittle conformal coating on a rough substrate

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Reedy, Jr., E. D.

    2016-04-07

    This note examines the effect of interfacial roughness on the initiation and growth of channel cracks in a brittle film. A conformal film with cusp-like surface flaws that replicate the substrate roughness is investigated. This type of surface flaw is relatively severe in the sense that stress diverges as the cusp-tip is approached (i.e., there is a power-law stress singularity). For the geometry and range of film properties considered, the analysis suggests that smoothing the substrate could substantially increase the film’s resistance to the formation of the through-the-thickness cracks that precede channel cracking. Furthermore, smoothing the substrate’s surface has amore » relatively modest effect on the film stress needed to propagate a channel crack.« less

  6. Aluminum nitride transitional layer for reducing dislocation density and cracking of AIGan epitaxial films

    DOE Patents [OSTI]

    Allerman, Andrew A.; Crawford, Mary H.; Koleske, Daniel D.; Lee, Stephen R.

    2011-03-29

    A denticulated Group III nitride structure that is useful for growing Al.sub.xGa.sub.1-xN to greater thicknesses without cracking and with a greatly reduced threading dislocation (TD) density.

  7. Energy Reform: New Paradigm forMexico's Growth

    U.S. Energy Information Administration (EIA) Indexed Site

    14th, 2014 Energy Reform: New Paradigm for Mexico's growth Gustavo Hernández-García General Director & CEO www. .com pep.pemex The information made available here is for information purposes only and does not imply any commitment to accept any suggestions.. The presentation of this information does not constitute an offer to submit a bid or to award any contract, nor does it imply that Pemex E&P assumes any kind of obligation whatsoever. Pemex E&P shall not be liable for any errors

  8. SMALL SCALE FUEL CELL AND REFORMER SYSTEMS FOR REMOTE POWER

    SciTech Connect (OSTI)

    Dennis Witmer

    2003-12-01

    New developments in fuel cell technologies offer the promise of clean, reliable affordable power, resulting in reduced environmental impacts and reduced dependence on foreign oil. These developments are of particular interest to the people of Alaska, where many residents live in remote villages, with no roads or electrical grids and a very high cost of energy, where small residential power systems could replace diesel generators. Fuel cells require hydrogen for efficient electrical production, however. Hydrogen purchased through conventional compressed gas suppliers is very expensive and not a viable option for use in remote villages, so hydrogen production is a critical piece of making fuel cells work in these areas. While some have proposed generating hydrogen from renewable resources such as wind, this does not appear to be an economically viable alternative at this time. Hydrogen can also be produced from hydrocarbon feed stocks, in a process known as reforming. This program is interested in testing and evaluating currently available reformers using transportable fuels: methanol, propane, gasoline, and diesel fuels. Of these, diesel fuels are of most interest, since the existing energy infrastructure of rural Alaska is based primarily on diesel fuels, but this is also the most difficult fuel to reform, due to the propensity for coke formation, due to both the high vaporization temperature and to the high sulfur content in these fuels. There are several competing fuel cell technologies being developed in industry today. Prior work at UAF focused on the use of PEM fuel cells and diesel reformers, with significant barriers identified to their use for power in remote areas, including stack lifetime, system efficiency, and cost. Solid Oxide Fuel Cells have demonstrated better stack lifetime and efficiency in demonstrations elsewhere (though cost still remains an issue), and procuring a system for testing was pursued. The primary function of UAF in the fuel cell

  9. T-534: Vulnerability in the PDF distiller of the BlackBerry Attachment Service for the BlackBerry Enterprise Server

    Broader source: Energy.gov [DOE]

    BlackBerry advisory describes a security issue that the BlackBerry Attachment Service component of the BlackBerry Enterprise Server is susceptible to. The issue relates to a known vulnerability in the PDF distiller component of the BlackBerry Attachment Service that affects how the BlackBerry Attachment Service processes PDF files.

  10. Genome Sequences of Industrially Relevant Saccharomyces cerevisiae Strain M3707, Isolated from a Sample of Distillers Yeast and Four Haploid Derivatives

    SciTech Connect (OSTI)

    Brown, Steven D.; Klingeman, Dawn M.; Johnson, Courtney M.; Clum, Alicia; Aerts, Andrea; Salamov, Asaf; Sharma, Aditi; Zane, Matthew; Barry, Kerrie; Grigoriev, Igor V.; Davison, Brian H.; Lynd, Lee R.; Gilna, Paul; Hau, Heidi; Hogsett, David A.; Froehlich, Allan C.

    2013-04-19

    Saccharomyces cerevisiae strain M3707 was isolated from a sample of commercial distillers yeast, and its genome sequence together with the genome sequences for the four derived haploid strains M3836, M3837, M3838, and M3839 has been determined. Yeasts have potential for consolidated bioprocessing (CBP) for biofuel production, and access to these genome sequences will facilitate their development.

  11. Fatigue crack damage detection using subharmonic component with nonlinear boundary condition

    SciTech Connect (OSTI)

    Wu, Weiliang Qu, Wenzhong E-mail: xiaoli6401@126.com; Xiao, Li E-mail: xiaoli6401@126.com; Shen, Yanfeng Giurgiutiu, Victor

    2015-03-31

    In recent years, researchers have focused on structural health monitoring (SHM) and damage detection techniques using nonlinear vibration and nonlinear ultrasonic methods. Fatigue cracks may exhibit contact acoustic nonlinearity (CAN) with distinctive features such as superharmonics and subharmonics in the power spectrum of the sensing signals. However, challenges have been noticed in the practical applications of the harmonic methods. For instance, superharmonics can also be generated by the piezoelectric transducers and the electronic equipment; super/subharmonics may also stem from the nonlinear boundary conditions such as structural fixtures and joints. It is hard to tell whether the nonlinear features come from the structural damage or the intrinsic nonlinear boundary conditions. The objective of this paper is to demonstrate the application of nonlinear ultrasonic subharmonic method for detecting fatigue cracks with nonlinear boundary conditions. The fatigue crack was qualitatively modeled as a single-degree-of-freedom (SDOF) system with non-classical hysteretic nonlinear interface forces at both sides of the crack surfaces. The threshold of subharmonic generation was studied, and the influence of crack interface parameters on the subharmonic resonance condition was investigated. The different threshold behaviors between the nonlinear boundary condition and the fatigue crack was found, which can be used to distinguish the source of nonlinear subharmonic features. To evaluate the proposed method, experiments of an aluminum plate with a fatigue crack were conducted to quantitatively verify the subharmonic resonance range. Two surface-bonded piezoelectric transducers were used to generate and receive ultrasonic wave signals. The fatigue damage was characterized in terms of a subharmonic damage index. The experimental results demonstrated that the subharmonic component of the sensing signal can be used to detect the fatigue crack and further distinguish it from

  12. Stress Corrosion Cracking Model for High Level Radioactive-Waste Packages

    SciTech Connect (OSTI)

    P. Andresen; G. Gordon; S. Lu

    2004-10-05

    A stress corrosion cracking (SCC) model has been adapted for performance prediction of high level radioactive-waste packages to be emplaced in the proposed Yucca Mountain repository. For waste packages of the proposed Yucca Mountain repository, the outer barrier material is the highly corrosion-resistant Alloy UNS-N06022 (Alloy 22), the environment is represented by aqueous brine films present on the surface of the waste package from dripping or deliquescence of soluble salts present in any surface deposits, and the tensile stress is principally from weld induced residual stress. SCC has historically been separated into ''initiation'' and ''propagation'' phases. Initiation of SCC will not occur on a smooth surface if the surface stress is below a threshold value defined as the threshold stress. Cracks can also initiate at and propagate from flaws (or defects) resulting from manufacturing processes (such as welding); or that develop from corrosion processes such as pitting or dissolution of inclusions. To account for crack propagation, the slip dissolution/film rupture (SDFR) model is adopted to provide mathematical formulae for prediction of the crack growth rate. Once the crack growth rate at an initiated SCC is determined, it can be used by the performance assessment to determine the time to through-wall penetration for the waste package. This paper presents the development of the SDFR crack growth rate model based on technical information in the literature as well as experimentally determined crack growth rates developed specifically for Alloy UNS-N06022 in environments relevant to high level radioactive-waste packages of the proposed Yucca Mountain radioactive-waste repository. In addition, a seismic damage related SCC crack opening area density model is briefly described.

  13. Tests and analyses for fully plastic fracture mechanics of plane strain mode I crack growth

    SciTech Connect (OSTI)

    McClintock, F.A.; Parks, D.M.; Kim, Y.J.

    1995-12-31

    Under monotonic loading, structures should ideally be ductile enough to provide continued resistance during crack growth. For fully plastic crack growth in low strength alloys, existing asymptotic solutions for elastic-plastic growing cracks are not applicable because they reach the fracture strain only in regions small compared to the inhomogeneities of the actual fracture process. For the limiting case of non-hardening fully-plastic plane strain crack growth, in a number of geometries and loadings the near-tip fields are characterized in terms of three parameters: an effective angle 2{theta}{sub s} between a pair of slip planes, and the normal stress {sigma}{sub s} and the increment of displacement {delta}u{sub s} across the planes. This three-parameter characterization is in contrast to the one- or two-parameter (K or J and T or Q) characterization in linear or non-linear elastic fracture mechanics. These {theta}{sub s}, {sigma}{sub s}, and {delta}u{sub s} parameters are found form the far-field geometries and loadings through slip line fields or least upper bound analyses based on circular arcs. The resulting crack growth, in terms of the crack tip opening angle (CTOA), is a function of {theta}{sub s}, {sigma}{sub s}, and the material. The geometry of the crack growing between two moving slip planes emanating from its tip reduces this function to the critical fracture shear strain left behind the slip planes, {gamma}f, as a function of {sigma}{sub s}. {gamma}f({sigma}{sub s}) is found theoretically from a hole initiation and growth model. It is also found from preliminary fully plastic crack growth experiments on unequally grooved specimens with fixed-grip extension or 4-point bending of a 1018 CF steel.

  14. In situ investigation of high humidity stress corrosion cracking of 7075 aluminum alloy by three-dimensional (3D) X-ray synchrotron tomography

    SciTech Connect (OSTI)

    Singh, S. S.; Williams, J. J.; Lin, M. F.; Xiao, X.; De Carlo, F.; Chawla, N.

    2014-05-14

    In situ X-ray synchrotron tomography was used to investigate the stress corrosion cracking behavior of under-aged Al–Zn–Mg–Cu alloy in moisture. The discontinuous surface cracks (crack jumps) mentioned in the literature are actually a single continuous and tortuous crack when observed in three dimension (3D). Contrary to 2D measurements made at the surface which suggest non-uniform crack growth rates, 3D measurements of the crack length led to a much more accurate measurement of crack growth rates.

  15. In situ investigation of high humidity stress corrosion cracking of 7075 aluminum alloy by three-dimensional (3D) X-ray synchrotron tomography

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Singh, S. S.; Williams, J. J.; Lin, M. F.; Xiao, X.; De Carlo, F.; Chawla, N.

    2014-05-14

    In situ X-ray synchrotron tomography was used to investigate the stress corrosion cracking behavior of under-aged Al–Zn–Mg–Cu alloy in moisture. The discontinuous surface cracks (crack jumps) mentioned in the literature are actually a single continuous and tortuous crack when observed in three dimension (3D). Contrary to 2D measurements made at the surface which suggest non-uniform crack growth rates, 3D measurements of the crack length led to a much more accurate measurement of crack growth rates.

  16. Geothermal Energy Market Study on the Atlantic Coastal Plain: Technical Feasibility of use of Eastern Geothermal Energy in Vacuum Distillation of Ethanol Fuel

    SciTech Connect (OSTI)

    1981-04-01

    The DOE is studying availability, economics, and uses of geothermal energy. These studies are being conducted to assure maximum cost-effective use of geothermal resources. The DOE is also aiding development of a viable ethanol fuel industry. One important point of the ethanol program is to encourage use of non-fossil fuels, such as geothermal energy, as process heat to manufacture ethanol. Geothermal waters available in the eastern US tend to be lower in temperature (180 F or less) than those available in the western states (above 250 F). Technically feasible use of eastern geothermal energy for ethanol process heat requires use of technology that lowers ethanol process temperature requirements. Vacuum (subatmospheric) distillation is one such technology. This study, then, addresses technical feasibility of use of geothermal energy to provide process heat to ethanol distillation units operated at vacuum pressures. They conducted this study by performing energy balances on conventional and vacuum ethanol processes of ten million gallons per year size. Energy and temperature requirements for these processes were obtained from the literature or were estimated (for process units or technologies not covered in available literature). Data on available temperature and energy of eastern geothermal resources was obtained from the literature. These data were compared to ethanol process requirements, assuming a 150 F geothermal resource temperature. Conventional ethanol processes require temperatures of 221 F for mash cooking to 240 F for stripping. Fermentation, conducted at 90 F, is exothermic and requires no process heat. All temperature requirements except those for fermentation exceed assumed geothermal temperatures of 150 F. They assumed a 130 millimeter distillation pressure for the vacuum process. It requires temperatures of 221 F for mash cooking and 140 F for distillation. Data indicate lower energy requirements for the vacuum ethanol process (30 million BTUs per

  17. Fatigue-crack propagation in aluminum-lithium alloys processed by power and ingot metallurgy

    SciTech Connect (OSTI)

    Venkateswara Rao, K.T.; Ritchie, R.O. ); Kim, N.J. ); Pizzo, P.P. )

    1990-04-01

    Fatigue-crack propagation behavior in powder-metallurgy (P/M) aluminum-lithium alloys, namely, mechanically-alloyed (MA) Al-4.0Mg-1.5Li-1.1C-0.80{sub 2} (Inco 905-XL) and rapid-solidification-processed (RSP) Al-2.6Li-1.0Cu-0.5Mg-0.5Zr (Allied 644-B) extrusions, has been studied, and results compared with data on an equivalent ingot-metallurgy (I/M) Al-Li alloy, 2090-T81 plate. Fatigue-crack growth resistance of the RSP Al-Li alloy is found to be comparable to the I/M Al-Li alloy; in contrast, crack velocities in MA 905-XL extrusions are nearly three orders of magnitude faster. Growth-rate response in both P/M Al-Li alloys, however, is high anisotropic. Results are interpreted in terms of the microstructural influence of strengthening mechanism, slip mode, grain morphology and texture on the development of crack-tip shielding from crack-path deflection and crack closure. 14 refs., 7 figs., 2 tabs.

  18. Random polycrystals of grains containing cracks: Model ofquasistatic elastic behavior for fractured systems

    SciTech Connect (OSTI)

    Berryman, James G.; Grechka, Vladimir

    2006-07-08

    A model study on fractured systems was performed using aconcept that treats isotropic cracked systems as ensembles of crackedgrains by analogy to isotropic polycrystalline elastic media. Theapproach has two advantages: (a) Averaging performed is ensembleaveraging, thus avoiding the criticism legitimately leveled at mosteffective medium theories of quasistatic elastic behavior for crackedmedia based on volume concentrations of inclusions. Since crack effectsare largely independent of the volume they occupy in the composite, sucha non-volume-based method offers an appealingly simple modelingalternative. (b) The second advantage is that both polycrystals andfractured media are stiffer than might otherwise be expected, due tonatural bridging effects of the strong components. These same effectshave also often been interpreted as crack-crack screening inhigh-crack-density fractured media, but there is no inherent conflictbetween these two interpretations of this phenomenon. Results of thestudy are somewhat mixed. The spread in elastic constants observed in aset of numerical experiments is found to be very comparable to the spreadin values contained between the Reuss and Voigt bounds for thepolycrystal model. However, computed Hashin-Shtrikman bounds are much tootight to be in agreement with the numerical data, showing thatpolycrystals of cracked grains tend to violate some implicit assumptionsof the Hashin-Shtrikman bounding approach. However, the self-consistentestimates obtained for the random polycrystal model are nevertheless verygood estimators of the observed average behavior.

  19. Sonic IR crack detection of aircraft turbine engine blades with multi-frequency ultrasound excitations

    SciTech Connect (OSTI)

    Zhang, Ding; Han, Xiaoyan; Newaz, Golam

    2014-02-18

    Effectively and accurately detecting cracks or defects in critical engine components, such as turbine engine blades, is very important for aircraft safety. Sonic Infrared (IR) Imaging is such a technology with great potential for these applications. This technology combines ultrasound excitation and IR imaging to identify cracks and flaws in targets. In general, failure of engine components, such as blades, begins with tiny cracks. Since the attenuation of the ultrasound wave propagation in turbine engine blades is small, the efficiency of crack detection in turbine engine blades can be quite high. The authors at Wayne State University have been developing the technology as a reliable tool for the future field use in aircraft engines and engine parts. One part of the development is to use finite element modeling to assist our understanding of effects of different parameters on crack heating while experimentally hard to achieve. The development has been focused with single frequency ultrasound excitation and some results have been presented in a previous conference. We are currently working on multi-frequency excitation models. The study will provide results and insights of the efficiency of different frequency excitation sources to foster the development of the technology for crack detection in aircraft engine components.

  20. Effects of hydrogen on electropotential monitoring of stress corrosion crack growth

    SciTech Connect (OSTI)

    Thompson, C.D.; Carey, D.M.; Perazzo, N.L.

    1997-08-01

    Electropotential monitoring (EPM) has a crack growth measurement resolution that is an order of magnitude greater than methods that rely on crack mouth opening displacement. However, two phenomena have been identified that compromise the accuracy of the EPM technique. Coolant hydrogen concentrations above those needed to chemically reduce nickel oxide to metallic nickel cause EPM to underestimate the true crack length. The metallic nickel provides an electrical conduction path at contact points across the irregular crack surface thereby lowering the EPM potential. The coolant hydrogen concentration at which this reduction occurs is temperature dependent and correlates with an abrupt decrease in the rate of SCC crack growth. It was also found that EPM can indicate large crack growth when none actually exists. At temperatures > 315 C (600 F) the electrical resistivity of mill annealed Alloy 600 increased by as much as 5% in a period of weeks or months. Each 1% increase in resistivity results in a bias in the EPM indicated cracklength of about 0.2 mm (0.008 inches). Smaller changes in the electrical resistivity of other alloys have been measured which rank as EN52> X-750> 304SS> nickel. It has been shown that these resistivity changes occur during exposure to high temperature water or inert gas. Strategies to minimize the effects of these two phenomena on EPM measurement are discussed.

  1. Safety concerns and suggested design approaches to the HTGR Reformer process concept

    SciTech Connect (OSTI)

    Green, R.C.

    1981-09-01

    This report is a safety review of the High Temperature Gas-Cooled Reactor Reformer Application Study prepared by Gas-Cooled Reactor Associates (GCRA) of La Jolla, California. The objective of this review was to identify safety concerns and suggests design approaches to minimize risk in the High Temperature Gas-Cooled Reactor Reformer (HTGR-R) process concept.

  2. Ethanol Steam Reforming on Co/CeO2: The Effect of ZnO Promoter...

    Office of Scientific and Technical Information (OSTI)

    Ethanol Steam Reforming on CoCeO2: The Effect of ZnO Promoter Citation Details In-Document Search Title: Ethanol Steam Reforming on CoCeO2: The Effect of ZnO Promoter A series of ...

  3. Application of a Diesel Fuel Reformer for Tier 2 Bin 5 Emissions |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy 2005 Diesel Engine Emissions Reduction (DEER) Conference Presentations and Posters 2005_deer_bonadies.pdf (1.07 MB) More Documents & Publications Application of a Diesel Fuel Reformer for Tier 2 Bin 5 Emissions Delphi On-board Ammonia Generation (OAG) On-Board Ammonia Generation Using Delphi Diesel Fuel Reformer

  4. Effect of ZnO facet on ethanol steam reforming over Co/ZnO (Journal...

    Office of Scientific and Technical Information (OSTI)

    Effect of ZnO facet on ethanol steam reforming over CoZnO Citation Details In-Document Search Title: Effect of ZnO facet on ethanol steam reforming over CoZnO The effects of ZnO ...

  5. Integrated solar thermochemical reaction system for steam methane reforming

    SciTech Connect (OSTI)

    Zheng, Feng; Diver, Rich; Caldwell, Dustin D.; Fritz, Brad G.; Cameron, Richard J.; Humble, Paul H.; TeGrotenhuis, Ward E.; Dagle, Robert A.; Wegeng, Robert S.

    2015-06-05

    Solar-aided upgrade of the energy content of fossil fuels, such as natural gas, can provide a near-term transition path towards a future solar-fuel economy and reduce carbon dioxide emission from fossil fuel consumption. Both steam and dry reforming a methane-containing fuel stream have been studied with concentrated solar power as the energy input to drive the highly endothermic reactions but the concept has not been demonstrated at a commercial scale. Under a current project with the U.S. Department of Energy, PNNL is developing an integrated solar thermochemical reaction system that combines solar concentrators with micro- and meso-channel reactors and heat exchangers to accomplish more than 20% solar augment of methane higher heating value. The objective of our three-year project is to develop and prepare for commercialization such solar reforming system with a high enough efficiency to serve as the frontend of a conventional natural gas (or biogas) combined cycle power plant, producing power with a levelized cost of electricity less than 6¢/kWh, without subsidies, by the year 2020. In this paper, we present results from the first year of our project that demonstrated a solar-to-chemical energy conversion efficiency as high as 69% with a prototype reaction system.

  6. Integrated solar thermochemical reaction system for steam methane reforming

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Zheng, Feng; Diver, Rich; Caldwell, Dustin D.; Fritz, Brad G.; Cameron, Richard J.; Humble, Paul H.; TeGrotenhuis, Ward E.; Dagle, Robert A.; Wegeng, Robert S.

    2015-06-05

    Solar-aided upgrade of the energy content of fossil fuels, such as natural gas, can provide a near-term transition path towards a future solar-fuel economy and reduce carbon dioxide emission from fossil fuel consumption. Both steam and dry reforming a methane-containing fuel stream have been studied with concentrated solar power as the energy input to drive the highly endothermic reactions but the concept has not been demonstrated at a commercial scale. Under a current project with the U.S. Department of Energy, PNNL is developing an integrated solar thermochemical reaction system that combines solar concentrators with micro- and meso-channel reactors and heatmore » exchangers to accomplish more than 20% solar augment of methane higher heating value. The objective of our three-year project is to develop and prepare for commercialization such solar reforming system with a high enough efficiency to serve as the frontend of a conventional natural gas (or biogas) combined cycle power plant, producing power with a levelized cost of electricity less than 6¢/kWh, without subsidies, by the year 2020. In this paper, we present results from the first year of our project that demonstrated a solar-to-chemical energy conversion efficiency as high as 69% with a prototype reaction system.« less

  7. Modified Ni-Cu catalysts for ethanol steam reforming

    SciTech Connect (OSTI)

    Dan, M.; Mihet, M.; Almasan, V.; Borodi, G.; Katona, G.; Muresan, L.; Lazar, M. D.

    2013-11-13

    Three Ni-Cu catalysts, having different Cu content, supported on γ-alumina were synthesized by wet co-impregnation method, characterized and tested in the ethanol steam reforming (ESR) reaction. The catalysts were characterized for determination of: total surface area and porosity (N{sub 2} adsorption - desorption using BET and Dollimer Heal methods), Ni surface area (hydrogen chemisorption), crystallinity and Ni crystallites size (X-Ray Diffraction), type of catalytic active centers (Hydrogen Temperature Programmed Reduction). Total surface area and Ni crystallites size are not significantly influenced by the addition of Cu, while Ni surface area is drastically diminished by increasing of Cu concentration. Steam reforming experiments were performed at atmospheric pressure, temperature range 150-350°C, and ethanol - water molar ration of 1 at 30, using Ar as carrier gas. Ethanol conversion and hydrogen production increase by the addition of Cu. At 350°C there is a direct connection between hydrogen production and Cu concentration. Catalysts deactivation in 24h time on stream was studied by Transmission Electron Microscopy (TEM) and temperature-programmed reduction (TPR) on used catalysts. Coke deposition was observed at all studied temperatures; at 150°C amorphous carbon was evidenced, while at 350°C crystalline, filamentous carbon is formed.

  8. HYDROGEN PRODUCTION FOR FUEL CELLS VIA REFORMING COAL-DERIVED METHANOL

    SciTech Connect (OSTI)

    Paul A. Erickson

    2006-04-01

    Hydrogen can be produced from many feedstocks including coal. The objectives of this project are to establish and prove a hydrogen production pathway from coal-derived methanol for fuel cell applications. This progress report is the tenth report submitted to the DOE reporting on the status and progress made during the course of the project. This report covers the time period of January 1-March 31, 2006. This quarter saw progress in six areas. These areas are: (1) The effect of catalyst dimension on steam reforming, (2) Transient characteristics of autothermal reforming, (3) Rich and lean autothermal reformation startup, (4) Autothermal reformation degradation with coal derived methanol, (5) Reformate purification system, and (6) Fuel cell system integration. All of the projects are proceeding on or slightly ahead of schedule.

  9. Hydrogen generation having CO2 removal with steam reforming

    SciTech Connect (OSTI)

    Kandaswamy, Duraiswamy; Chellappa, Anand S.; Knobbe, Mack

    2015-07-28

    A method for producing hydrogen using fuel cell off gases, the method feeding hydrocarbon fuel to a sulfur adsorbent to produce a desulfurized fuel and a spent sulfur adsorbent; feeding said desulfurized fuel and water to an adsorption enhanced reformer that comprises of a plurality of reforming chambers or compartments; reforming said desulfurized fuel in the presence of a one or more of a reforming catalyst and one or more of a CO2 adsorbent to produce hydrogen and a spent CO2 adsorbent; feeding said hydrogen to the anode side of the fuel cell; regenerating said spent CO2 adsorbents using the fuel cell cathode off-gases, producing a flow of hydrogen by cycling between said plurality of reforming chambers or compartments in a predetermined timing sequence; and, replacing the spent sulfur adsorbent with a fresh sulfur adsorbent at a predetermined time.

  10. Hydrogen generation having CO.sub.2 removal with steam reforming

    DOE Patents [OSTI]

    Kandaswamy, Duraiswamy; Chellappa, Anand S.; Knobbe, Mack

    2015-07-28

    A method for producing hydrogen using fuel cell off gases, the method feeding hydrocarbon fuel to a sulfur adsorbent to produce a desulfurized fuel and a spent sulfur adsorbent; feeding said desulfurized fuel and water to an adsorption enhanced reformer that comprises of a plurality of reforming chambers or compartments; reforming said desulfurized fuel in the presence of a one or more of a reforming catalyst and one or more of a CO.sub.2 adsorbent to produce hydrogen and a spent CO.sub.2 adsorbent; feeding said hydrogen to the anode side of the fuel cell; regenerating said spent CO.sub.2 adsorbents using the fuel cell cathode off-gases, producing a flow of hydrogen by cycling between said plurality of reforming chambers or compartments in a predetermined timing sequence; and, replacing the spent sulfur adsorbent with a fresh sulfur adsorbent at a predetermined time.

  11. Extensile cracking in porous rock under differential compressive stress

    SciTech Connect (OSTI)

    Myer, L.R.; Kemeny, J.M.; Zheng, Z.

    1992-08-01

    Under differential compressive stress rocks exhibit nonlinear deformation that includes initial compaction, near-linear elastic behavior, and strain-hardening followed by strain-softening and dilation (or compaction in clastic rocks) and localization. This behavior derives largely from changes in the microstructure of the rocks. Much of it has been attributed to the growth of extensile microcracks. The stress-induced microstructural changes brought about by successively more complicated states of stress produced by uniaxial and triaxial compression of circular cylinders, axisymmetric stresses in hollow cylinders, and indentation by hemispheres in Indiana limestone and Berea sandstone have been preserved using Wood`s metal porosimetry. In this technique molten Wood`s metal at about 100{degrees}C is used as a pore fluid at a pressure of about 10 MPa, and the experiments are conducted using the concepts of effective stress. At the deformation state of interest, the temperature is lowered to solidify the metal, thereby preserving the microstructure as it exists under load and facilitating subsequent preparation of the specimen for microscopic study. Mode I microcrack growth is observed to occur by a variety of mechanisms such as bending, point loading and sliding cracks. The effects of this are analyzed using an elastic continuum within which Mode II displacement across microcracks and Mode I microcrack growth results from heterogeneous stress concentrations that produce local tensile stresses. While the continuum model replicates many of the observations, it fails to account for localization by en echelon arrays of extensile microcracks that precede macroscopic shear faulting. Using a {open_quotes}zero order{close_quotes} continuum approximation, the spatially stochastic distribution of grains in clastic rocks is shown to be important in the formation of the en echelon arrays of microcracks that form shear bands. 63 refs., 26 figs., 1 tab.

  12. Alkaline intergranular corrosion and stress corrosion cracking of Alloy 600

    SciTech Connect (OSTI)

    Nagano, N.

    1996-12-31

    Intergranular corrosion (IGC), often termed IGA, and intergranular stress corrosion cracking (IGSCC) have continued to occur on mill-annealed (MA) Alloy 600 tubing in the secondary side of steam generators, which are still serious corrosion instances in operating pressurized water reactors. The IGC and IGSCC phenomena have occurred on MA Alloy 600 at the crevice between the tube and tube support plate, in which a high concentration of caustic solution is formed under dry and wet conditions at high temperature. A review of technical articles has been performed concerning environmental and metallurgical factors affecting the IGC and IGSCC, and their mechanistic aspects. A combination of IGC and IGSCC, one of the most common modes of corrosion on the secondary side of steam generators, occurs in a specific potential region, at the active-passive transition potential, in a concentrated caustic solution at elevated temperature. The anodic dissolution of Alloy 600 increases as the temperature of caustic solutions is increased. The corrosion rate for each constituent of Alloy 600 such as nickel, chromium, iron or chromium carbide is influenced differently by temperature, resulting in various effects on the characteristics of corrosion protective surface films. Increase in chromium content and thermal treatment at 700 C are beneficial for IGC and IGSCC resistance. IGC is intergranular corrosion, and IGSCC is initiated above a critical applied stress. Grain boundary chromium carbides such as Cr{sub 7}C{sub 3} and Cr{sub 23}C{sub 6} have been formed to increase resistance to IGC and IGSCC. Several theories have been proposed concerning the roles of chromium carbides at grain boundaries. Some specific theories are focused on in this paper with supporting data.

  13. Cracking of n-butane catalyzed by iron- and maganese-promoted sulfated zirconia

    SciTech Connect (OSTI)

    Cheung, T.K.; d`Itri, J.L.; Gates, B.C.

    1995-05-01

    Fe- and Mn-promoted sulfated zirconia was used to catalyze the conversion of n-butane at atmospheric pressure and n-butane partial pressures in the range of 0.0025-0.01 atm. At temperatures <225{degrees}C, the significant reactions were isomerization and disproportionation; in the range of 225-300{degrees}C, these reactions were accompanied by cracking, and at temperatures >350{degrees}C, cracking and isomerization occurred. Catalyst deactivation, resulting at least in part from coke formation, was rapid. The primary cracking products were methane, ethane, ethylene, and propylene. The observation of these products along with an ethane/ethylene molar ratio of nearly 1 at 450{degrees}C is consistent with cracking occurring, at least in part, by the Haag-Dessau mechanism, whereby the strongly acidic catalyst protonates n-butane to give carbonium ions. The rate of methane formation from n-butane cracking catalyzed by Fe- and Mn-promoted sulfated zirconia at 450{degrees}C was about 3 x 10{sup {minus}9}mol/(g of catalyst {center_dot}s). This comparison suggests that the catalytic activity of the promoted sulfated zirconia at 450{degrees}C is about the same as that of the zeolite, although its activity for n-butane isomerization and disproportionation at temperatures <100{degrees}C is orders of magnitude greater than those of zeolites. Thus the indication of superacidity of the promoted sulfated zirconia does not extend to high temperatures. The results raise questions about the nature of the presumed superacidity: perhaps the low-temperature reactions may involve catalyst functions other than the acidic function responsible for high-temperature cracking reactions or perhaps superacidic sites may be very rapidly poisoned at cracking temperatures. 14 refs., 8 figs., 3 tabs.

  14. Unified continuum damage model for matrix cracking in composite rotor blades

    SciTech Connect (OSTI)

    Pollayi, Hemaraju; Harursampath, Dineshkumar

    2015-03-10

    This paper deals with modeling of the first damage mode, matrix micro-cracking, in helicopter rotor/wind turbine blades and how this effects the overall cross-sectional stiffness. The helicopter/wind turbine rotor system operates in a highly dynamic and unsteady environment leading to severe vibratory loads present in the system. Repeated exposure to this loading condition can induce damage in the composite rotor blades. These rotor/turbine blades are generally made of fiber-reinforced laminated composites and exhibit various competing modes of damage such as matrix micro-cracking, delamination, and fiber breakage. There is a need to study the behavior of the composite rotor system under various key damage modes in composite materials for developing Structural Health Monitoring (SHM) system. Each blade is modeled as a beam based on geometrically non-linear 3-D elasticity theory. Each blade thus splits into 2-D analyzes of cross-sections and non-linear 1-D analyzes along the beam reference curves. Two different tools are used here for complete 3-D analysis: VABS for 2-D cross-sectional analysis and GEBT for 1-D beam analysis. The physically-based failure models for matrix in compression and tension loading are used in the present work. Matrix cracking is detected using two failure criterion: Matrix Failure in Compression and Matrix Failure in Tension which are based on the recovered field. A strain variable is set which drives the damage variable for matrix cracking and this damage variable is used to estimate the reduced cross-sectional stiffness. The matrix micro-cracking is performed in two different approaches: (i) Element-wise, and (ii) Node-wise. The procedure presented in this paper is implemented in VABS as matrix micro-cracking modeling module. Three examples are presented to investigate the matrix failure model which illustrate the effect of matrix cracking on cross-sectional stiffness by varying the applied cyclic load.

  15. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels in BWR Environments

    SciTech Connect (OSTI)

    Chen, Y.; Chopra, O. K.; Gruber, Eugene E.; Shack, William J.

    2010-06-01

    The internal components of light water reactors are exposed to high-energy neutron irradiation and high-temperature reactor coolant. The exposure to neutron irradiation increases the susceptibility of austenitic stainless steels (SSs) to stress corrosion cracking (SCC) because of the elevated corrosion potential of the reactor coolant and the introduction of new embrittlement mechanisms through radiation damage. Various nonsensitized SSs and nickel alloys have been found to be prone to intergranular cracking after extended neutron exposure. Such cracks have been seen in a number of internal components in boiling water reactors (BWRs). The elevated susceptibility to SCC in irradiated materials, commonly referred to as irradiation-assisted stress corrosion cracking (IASCC), is a complex phenomenon that involves simultaneous actions of irradiation, stress, and corrosion. In recent years, as nuclear power plants have aged and irradiation dose increased, IASCC has become an increasingly important issue. Post-irradiation crack growth rate and fracture toughness tests have been performed to provide data and technical support for the NRC to address various issues related to aging degradation of reactor-core internal structures and components. This report summarizes the results of the last group of tests on compact tension specimens from the Halden-II irradiation. The IASCC susceptibility of austenitic SSs and heat-affected-zone (HAZ) materials sectioned from submerged arc and shielded metal arc welds was evaluated by conducting crack growth rate and fracture toughness tests in a simulated BWR environment. The fracture and cracking behavior of HAZ materials, thermally sensitized SSs and grain-boundary engineered SSs was investigated at several doses (?3 dpa). These latest results were combined with previous results from Halden-I and II irradiations to analyze the effects of neutron dose, water chemistry, alloy compositions, and welding and processing conditions on IASCC

  16. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; Busby, Jeremy T.

    2015-08-24

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In this paper, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lackmore » of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. Also, the cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.« less

  17. Environmentally assisted cracking in light water reactors. Semiannual report, July 1998-December 1998.

    SciTech Connect (OSTI)

    Chopra, O. K.; Chung, H. M.; Gruber, E. E.; Kassner, T. F.; Ruther, W. E.; Shack, W. J.; Smith, J. L.; Soppet, W. K.; Strain; R. V.

    1999-10-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors from July 1998 to December 1998. Topics that have been investigated include (a) environmental effects on fatigue S-N behavior of primary pressure boundary materials, (b) irradiation-assisted stress corrosion cracking of austenitic stainless steels (SSs), and (c) EAC of Alloys 600 and 690. Fatigue tests have been conducted to determine the crack initiation and crack growth characteristics of austenitic SSs in LWR environments. Procedures are presented for incorporating the effects of reactor coolant environments on the fatigue life of pressure vessel and piping steels. Slow-strain-rate tensile tests and posttest fractographic analyses were conducted on several model SS alloys irradiated to {approx}0.3 and 0.9 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV) in helium at 289 C in the Halden reactor. The results have been used to determine the influence of alloying and impurity elements on the susceptibility of these steels to irradiation-assisted stress corrosion cracking. Fracture toughness J-R curve tests were also conducted on two heats of Type 304 SS that were irradiated to {approx}0.3 x 10{sup 21} n {center_dot} cm{sup -2} in the Halden reactor. Crack-growth-rate tests have been conducted on compact-tension specimens of Alloys 600 and 690 under constant load to evaluate the resistance of these alloys to stress corrosion cracking in LWR environments.

  18. Multi-component catalyst mixture and process for catalytic cracking of heavy hydrocarbon feed to lighter products

    SciTech Connect (OSTI)

    Herbst, J.A.; Owen, H.; Schipper, P.H.

    1991-10-08

    This paper describes a catalytic cracking catalyst. It comprises: a bulk conversion cracking catalyst containing at least one component with an equivalent pore size of at least about 7 angstroms in a matrix, the bulk conversion cracking catalyst having physical properties which permit use in a fluidized or moving bed catalytic cracking reactor; a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin cracking/isomerization activity; and a light paraffin upgrading catalyst comprising at least one zeolite having a constraint index of 1--12 and paraffin aromatization activity, and wherein the upgrading catalysts have substantially the same physical properties as the bulk conversion cracking catalyst.

  19. Mode I and mixed I/III crack initiation and propagation behavior of V-4Cr-4Ti alloy at 25{degrees}C

    SciTech Connect (OSTI)

    Li, H.X.; Kurtz, R.J.; Jones, R.H.

    1997-04-01

    The mode I and mixed-mode I/III fracture behavior of the production-scale heat (No. 832665) of V-4Cr-4Ti has been investigated at 25{degrees}C using compact tension (CT) specimens for a mode I crack and modified CT specimens for a mixed-mode I/III crack. The mode III to mode I load ratio was 0.47. Test specimens were vacuum annealed at 1000{degrees}C for 1 h after final machining. Both mode I and mixed-mode I/III specimens were fatigue cracked prior to J-integral testing. It was noticed that the mixed-mode I/III crack angle decreased from an initial 25 degrees to approximately 23 degrees due to crack plane rotation during fatigue cracking. No crack plane rotation occurred in the mode I specimen. The crack initiation and propagation behavior was evaluated by generating J-R curves. Due to the high ductility of this alloy and the limited specimen thickness (6.35 mm), plane strain requirements were not met so valid critical J-integral values were not obtained. However, it was found that the crack initiation and propagation behavior was significantly different between the mode I and the mixed-mode I/III specimens. In the mode I specimen crack initiation did not occur, only extensive crack tip blunting due to plastic deformation. During J-integral testing the mixed-mode crack rotated to an increased crack angle (in contrast to fatigue precracking) by crack blunting. When the crack initiated, the crack angle was about 30 degrees. After crack initiation the crack plane remained at 30 degrees until the test was completed. Mixed-mode crack initiation was difficult, but propagation was easy. The fracture surface of the mixed-mode specimen was characterized by microvoid coalescence.

  20. Counter-intuitive experimental evidence on the initiation of radical crack in ceramic thin films at the atomic scale

    SciTech Connect (OSTI)

    Zhuang, Chunqiang Li, Zhipeng; Lin, Songsheng

    2015-10-15

    The basic issue related to radial crack in ceramic thin films has received considerable attention due to the fact that the radial crack plays an important role in evaluating the toughness properties of ceramic materials. In this work, an atomic-scale new experimental evidence is clearly presented to reveal the counter-intuitive initiation, the nucleation and the propagation mechanism of the radial crack in Al-Cr-N ceramic thin films.