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Sample records for destination metallurgical steam

  1. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 3rd Quarter 2011 Destination: Alabama (thousand short tons) Coal Origin State...

  2. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 4th Quarter 2011 Destination: Alabama (thousand short tons) Coal Origin State...

  3. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 3rd Quarter 2010 Destination: Alabama (thousand short tons) Coal Origin State...

  4. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 4th Quarter 2010 Destination: Alabama (thousand short tons) Coal Origin State...

  5. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 1st Quarter 2011 Destination: Alabama (thousand short tons) Coal Origin State...

  6. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 1st Quarter 2010 Destination: Alabama (thousand short tons) Coal Origin State...

  7. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 2nd Quarter 2010 Destination: Alabama (thousand short tons) Coal Origin State...

  8. By Coal Destination State

    U.S. Energy Information Administration (EIA) Indexed Site

    Table DS-1. Domestic coal distribution, by destination State, 2nd Quarter 2011 Destination: Alabama (thousand short tons) Coal Origin State...

  9. Yunnan Metallurgical Group | Open Energy Information

    Open Energy Info (EERE)

    Metallurgical Group Jump to: navigation, search Name: Yunnan Metallurgical Group Place: Kunming, Yunnan Province, China Zip: 650000 Product: Chinese nonferrous metals manufacturer,...

  10. By Coal Destination State

    Gasoline and Diesel Fuel Update (EIA)

    Destination State ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ U.S. Energy Information Administration | Quarterly Coal Distribution Report 1st Quarter 2012 U.S. Energy Information Administration | Quarterly Coal Distribution Report 1st Quarter 2012 Alabama _____________________________________________________________________________________________________________________________________ Table DS-1. Domestic coal

  11. Basin Destination State

    Gasoline and Diesel Fuel Update (EIA)

    4. Estimated rail transportation rates for coal, basin to state, EIA data Basin Destination State 2008 2009 2010 2008-2010 2009-2010 Northern Appalachian Basin Delaware 26.24 - W...

  12. Basin Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    3. Estimated rail transportation rates for coal, basin to state, EIA data Basin Destination State 2008 2009 2010 2008-2010 2009-2010 Northern Appalachian Basin Delaware 28.49 - W...

  13. Cermet crucible for metallurgical processing

    DOE Patents [OSTI]

    Boring, Christopher P. (Andersonville, TN)

    1995-01-01

    A cermet crucible for metallurgically processing metals having high melting points comprising a body consisting essentially of a mixture of calcium oxide and erbium metal, the mixture comprising calcium oxide in a range between about 50 and 90% by weight and erbium metal in a range between about 10 and 50% by weight.

  14. Cermet crucible for metallurgical processing

    DOE Patents [OSTI]

    Boring, C.P.

    1995-02-14

    A cermet crucible is disclosed for metallurgically processing metals having high melting points comprising a body consisting essentially of a mixture of calcium oxide and erbium metal, the mixture comprising calcium oxide in a range between about 50 and 90% by weight and erbium metal in a range between about 10 and 50% by weight.

  15. Dr. Oliver Simpson Metallurgical Laboratory

    Office of Legacy Management (LM)

    Oliver Simpson Metallurgical Laboratory p. 0. Box 5207 Chicago DO, Illinola ~. : Dear Dr. Simpson: Since your telephone call of's week ago regarding a possible 5000 pound order for regular rotary fired SP beryllium oxide for AC Spark Plug Company, Flint, Michigan,, we have been .busv reviewring our production achodules and have now established the-following~schedule eon SP beryllium oxide production: Vie plan to' commence pr.oducMon of SP beryllLum oxide on September 16 and expect to pounds

  16. Table 11. U.S. Metallurgical Coal Exports

    Gasoline and Diesel Fuel Update (EIA)

    1. U.S. Metallurgical Coal Exports (short tons) Year to Date Continent and Country of Destination July - September 2015 April - June 2015 July - September 2014 2015 2014 Percent Change North America Total 1,549,650 1,504,086 2,035,265 3,499,921 4,340,585 -19.4 Canada* 1,358,361 1,245,194 1,438,046 2,942,612 2,810,906 4.7 Dominican Republic - - - - 177,996 - Honduras 73,357 35,837 - 109,194 - - Mexico 117,856 159,970 597,219 384,954 1,351,683 -71.5 Other** 76 63,085 - 63,161 - - South America

  17. Dr. Norman Hilberry Metallurgical Laboratory

    Office of Legacy Management (LM)

    December 23, 1942 217, i Dr. Norman Hilberry Metallurgical Laboratory University of Chicago Chicago, Illlnols Dear Dr. Hllbarry: In akcordance with the arrangments made with Dr. Compton, I am attachIng.heretb Copy No. 13 of Dr. Kraus' Progreee Report dated December 15, 1942. Thle report contains addltloral information on the preparation of metallic uranium by the, reduction of UC13 with sodium. Very truly goAre, RR:OT Attaohment CONFIFIMEOTOSE l,NCL&.$.,Fl&, DOEOFFICE OF OECMS.W,,3,~

  18. PRELIMINARY SURVEY OF SYLVANIA-CORNING NUCLEAR CORPORATION METALLURGIC...

    Office of Legacy Management (LM)

    SYLVANIA-CORNING NUCLEAR CORPORATION METALLURGICAL LABORATORY BAYSIDE, NEW YORK Work ... Remedial Action Program SYLVANIA-CORNING NUCLEAR CORPORATION METALLURGICAL LABORATORY ...

  19. Metallurgical failure analysis of a propane tank boiling liquid...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: Metallurgical failure analysis of a propane tank boiling liquid expanding vapor explosion (BLEVE). Citation Details In-Document Search Title: Metallurgical failure...

  20. Podolsky Chemical and Metallurgical Plant PCMP | Open Energy...

    Open Energy Info (EERE)

    Podolsky Chemical and Metallurgical Plant PCMP Jump to: navigation, search Name: Podolsky Chemical and Metallurgical Plant (PCMP) Place: Moscow, Russian Federation Zip: 142103...

  1. ARM - Destination of Atmospheric Carbon

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Destination of Atmospheric Carbon Outreach Home Room News Publications Traditional Knowledge Kiosks Barrow, Alaska Tropical Western Pacific Site Tours Contacts Students Study Hall About ARM Global Warming FAQ Just for Fun Meet our Friends Cool Sites Teachers Teachers' Toolbox Lesson Plans Destination of Atmospheric Carbon Oceans: 92 gigatonnes [(Gt) 1 gigatonne = 1x1012 kilograms] are recycled annually from the atmosphere to the oceans. This carbon is used for biosynthesis or remains dissolved

  2. EIA - Distribution of U.S. Coal by Destination

    U.S. Energy Information Administration (EIA) Indexed Site

    of U.S Coal by Destination Domestic Distribution of U.S. Coal by Destination State, Consumer, Destination and Method of Transportation, 2004 (Thousand Short Tons)...

  3. Metallurgical Laboratory at the University of Chicago | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy » Signature Facilities » Metallurgical Laboratory at the University of Chicago Metallurgical Laboratory at the University of Chicago Photo of the Met Lab and the Stagg Field Bleachers Photo of the Met Lab and the Stagg Field Bleachers One of the most important branches of the Manhattan Project was the Metallurgical Laboratory (Met Lab) in Chicago. Using the name "Metallurgical Laboratory" as cover at the University of Chicago, scientists from the east and west coasts were

  4. dynamic-origin-destination-matrix

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Dynamic Origin-Destination Matrix Estimation in TRANSIMS Using Direction-Guided Parallel Heuristic Search Algorithms Adel W. Sadek, Ph.D. Associate Professor University at Buffalo, The State University of New York 233 Ketter Hall Buffalo, NY 14260 Phone: (716) 645-4367 FAX: (716) 645-3733 E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it. List of Authors ================ Adel W. Sadek, Ph.D. Shan Huang Liya Guo University at Buffalo, The State

  5. Superheated steam power plant with steam to steam reheater. [LMFBR

    SciTech Connect (OSTI)

    Silvestri, G.J.

    1981-06-23

    A desuperheater is disposed in a steam supply line supplying superheated steam to a shell and tube reheater.

  6. Metallurgical failures in fossil fired boilers

    SciTech Connect (OSTI)

    French, D.N.

    1993-01-01

    This book provides a comprehensive catalog of the types of metallurgical failures common to boilers. The author uses actual case histories of boiler shutdowns, and documents the full range of causes of boiler tube failure. A blueprint is provided for cutting maintenance costs and upgrading the efficiency and reliability of any power plant operation. Individual chapters are processed separately for inclusion in the appropriate data bases.

  7. Production of iron from metallurgical waste

    DOE Patents [OSTI]

    Hendrickson, David W; Iwasaki, Iwao

    2013-09-17

    A method of recovering metallic iron from iron-bearing metallurgical waste in steelmaking comprising steps of providing an iron-bearing metallurgical waste containing more than 55% by weight FeO and FeO equivalent and a particle size of at least 80% less than 10 mesh, mixing the iron-bearing metallurgical waste with a carbonaceous material to form a reducible mixture where the carbonaceous material is between 80 and 110% of the stoichiometric amount needed to reduce the iron-bearing waste to metallic iron, and as needed additions to provide a silica content between 0.8 and 8% by weight and a ratio of CaO/SiO.sub.2 between 1.4 and 1.8, forming agglomerates of the reducible mixture over a hearth material layer to protect the hearth, heating the agglomerates to a higher temperature above the melting point of iron to form nodules of metallic iron and slag material from the agglomerates by melting.

  8. Table 12. Average Price of U.S. Metallurgical Coal Exports

    Gasoline and Diesel Fuel Update (EIA)

    2. Average Price of U.S. Metallurgical Coal Exports (dollars per short ton) Year to Date Continent and Country of Destination July - September 2015 April - June 2015 July - September 2014 2015 2014 Percent Change North America Total 96.66 97.73 85.77 96.57 86.97 11.0 Canada* 99.34 98.87 87.96 97.75 89.46 9.3 Dominican Republic - - - - 50.86 - Honduras 45.36 45.36 - 45.36 - - Mexico 97.65 103.74 80.50 103.16 86.56 19.2 Other** 112.84 89.81 - 89.84 - - South America Total 81.91 93.21 98.38 90.63

  9. CMI Course Inventory: Metallurgical Engineering/Materials Science |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Critical Materials Institute Course Inventory: Metallurgical Engineering/Materials Science Metallurgical Engineering/Materials Science Of the six CMI Team members that are educational institutions, all offer courses related to Metallurgical Engineering and/or Materials Science. The following links go to the class list on the CMI page for that school. Colorado School of Mines Iowa State University Purdue University University of California-Davis Rutgers University Brown University CMI

  10. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Steels and their Weldments (Technical Report) | SciTech Connect Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments Citation Details In-Document Search Title: Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments × You are accessing a document from the Department of Energy's (DOE) SciTech Connect. This site is a product of DOE's Office of Scientific and Technical Information (OSTI) and is

  11. D Metallurgical Project A. H. Compton, Project Director

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    f! CLASSIF E D * Metallurgical Project A. H. Compton, Project Director * * i f Metallurgical Laboratory S. K. W s o n , Mrector PHYSICS RESEARCH E. Fermi, Division Director; Gale,Young, Section Chief * * * ON THE: BOUNDARY CONDITION 13ETYuEE8 "0 MULTIPLYING MEDIA F. L. Friedman and E. P. Nigner - - -. April 19, 1941, * * * , . ' . . . . - . - *.. -- Abstract I The transition regIan betaeen two parts of a p i l e which have different compositions is investigated. ciise Tihero the moderator i

  12. Letter Report on Metallurgical Examination of the High Fluence RPV

    Office of Environmental Management (EM)

    Specimens From the Ringhals Nuclear Reactors | Department of Energy Report on Metallurgical Examination of the High Fluence RPV Specimens From the Ringhals Nuclear Reactors Letter Report on Metallurgical Examination of the High Fluence RPV Specimens From the Ringhals Nuclear Reactors Regulations which govern the operation of commercial nuclear power plants require conservative margins of fracture toughness, both during normal operation and under accident scenarios. In the irradiated

  13. DOE - Office of Legacy Management -- Fansteel Metallurgical Corp - IL 16

    Office of Legacy Management (LM)

    Fansteel Metallurgical Corp - IL 16 FUSRAP Considered Sites Site: Fansteel Metallurgical Corp. (IL.16 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: None Location: Chicago , Illinois IL.16-1 Evaluation Year: 1987 IL.16-3 Site Operations: Sole producer and supplier of tantalum and columbium metals to the MED. IL.16-1 IL.16-3 Site Disposition: Eliminated - No radioactive materials handled at this site IL.16-2 IL.16-3 Radioactive Materials

  14. DOE - Office of Legacy Management -- Ohio State University Metallurgical

    Office of Legacy Management (LM)

    Engineering Experiment Station -OH 0-05 Ohio State University Metallurgical Engineering Experiment Station -OH 0-05 FUSRAP Considered Sites Site: OHIO STATE UNIVERSITY, METALLURGICAL ENGINEERING EXPERIMENT STATION (OH.0-05 ) Eliminated from consideration under FUSRAP - Referred to NRC Designated Name: Not Designated Alternate Name: None Location: Columbus , Ohio OH.0-05-1 Evaluation Year: 1986 OH.0-05-2 Site Operations: Ohio State ordered 130 grams of uranium from the AEC. This commercial

  15. DOE - Office of Legacy Management -- Cooper Metallurgical Associates Inc -

    Office of Legacy Management (LM)

    OH 13 Cooper Metallurgical Associates Inc - OH 13 FUSRAP Considered Sites Site: COOPER METALLURGICAL ASSOCIATES. INC. (OH.13 ) Eliminated from further consideration under FUSRAP Designated Name: Not Designated Alternate Name: None Location: 13600 Deise Avenue , Cleveland , Ohio OH.13-1 OH.13-2 Evaluation Year: 1987 OH.13-1 Site Operations: Development of boron and thorium processing technology, commercial production of thorium metal and powder, and recovery of elemental boron. OH.13-1

  16. PRELIMINARY SURVEY OF SYLVANIA-CORNING NUCLEAR CORPORATION METALLURGICAL LABORATORY

    Office of Legacy Management (LM)

    SYLVANIA-CORNING NUCLEAR CORPORATION METALLURGICAL LABORATORY BAYSIDE, NEW YORK Work performed by the Health and Safety Research Division Oak Ridge National Laboratory Oak Ridge, Tennessee 37830 March 1980 OAK RIDGE NATIONAL LABORATORY operated by UNION CARBIDE CORPORATION for the DEPARTMENT OF ENERGY as part of the Formerly Utilized Sites-- Remedial Action Program SYLVANIA-CORNING NUCLEAR CORPORATION METALLURGICAL LABORATORY BAYSIDE, NEW YORK At the request of the Department of Energy (DOE), a

  17. Inspect and Repair Steam Traps, Energy Tips: STEAM, Steam Tip...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    leaking traps should account for less than 5% of the trap population. If your steam distribution system includes more than 500 traps, a steam trap survey will probably reveal...

  18. Domestic Coal Distribution 2009 Q1 by Destination State: Alabama

    U.S. Energy Information Administration (EIA) Indexed Site

    4 Domestic Coal Distribution 2009 Q1 by Destination State: Alabama (1000 Short Tons) 1 64 Domestic Coal Distribution 2009 Q1 by Destination State: Alabama (1000 Short Tons)...

  19. Domestic Coal Distribution 2009 Q2 by Destination State: Alabama

    U.S. Energy Information Administration (EIA) Indexed Site

    61 Domestic Coal Distribution 2009 Q2 by Destination State: Alabama (1000 Short Tons) 1 61 Domestic Coal Distribution 2009 Q2 by Destination State: Alabama (1000 Short Tons)...

  20. Steam Digest Volume IV

    SciTech Connect (OSTI)

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  1. Achieve Steam System Excellence - Steam Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Achieve Steam System Excellence - Steam Overview Achieve Steam System Excellence - Steam Overview This fact sheet describes a steam systems approach to help companies operate and maintain their industrial steam plants and thermal manufacturing processes more efficiently. PDF icon Achieve Steam System Excellence - Steam Overview (December 2002) More Documents & Publications Save Energy Now in Your Steam Systems J.R. Simplot: Burner Upgrade Project Improves Performance and Saves Energy at a

  2. Steam Field | Open Energy Information

    Open Energy Info (EERE)

    Steam Field Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home Print PDF Sanyal Temperature Classification: Steam Field Dictionary.png Steam Field: No definition has been...

  3. Process for converting coal into liquid fuel and metallurgical coke

    DOE Patents [OSTI]

    Wolfe, Richard A. (Abingdon, VA); Im, Chang J. (Abingdon, VA); Wright, Robert E. (Bristol, TN)

    1994-01-01

    A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

  4. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect (OSTI)

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650C to 800C) to steam at 34.5 MPa (650C to 760C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  5. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, Frederick E. (Reading, MA); Smolensky, Leo A. (Concord, MA); Doyle, Edward F. (Dedham, MA); DiBella, Francis A. (Roslindale, MA)

    1994-01-01

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  6. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  7. Steam Technical Brief: Steam Pressure Reduction: Opportunities and Issues

    SciTech Connect (OSTI)

    2010-06-25

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  8. Steam Digest 2001

    SciTech Connect (OSTI)

    Not Available

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  9. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  10. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, David O. (Albuquerque, NM); Montoya, Paul C. (Albuquerque, NM); Muir, James F. (Albuquerque, NM); Wayland, Jr., J. Robert (Albuquerque, NM)

    1987-01-01

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  11. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, M.J.

    1987-05-04

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  12. Geothermal Steam Power Plant | Open Energy Information

    Open Energy Info (EERE)

    Geothermal Steam Power Plant (Redirected from Dry Steam) Jump to: navigation, search GEOTHERMAL ENERGYGeothermal Home General List of Dry Steam Plants List of Flash Steam Plants...

  13. Mid-South Metallurgical Makes Electrical and Natural Gas System Upgrades to

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reduce Energy Use and Achieve Cost Savings | Department of Energy Mid-South Metallurgical Makes Electrical and Natural Gas System Upgrades to Reduce Energy Use and Achieve Cost Savings Mid-South Metallurgical Makes Electrical and Natural Gas System Upgrades to Reduce Energy Use and Achieve Cost Savings This case study describes how Mid-South Metallurgical implemented several recommendations resulting from a plant-wide energy assessment from DOE's Industrial Assessment Center (IAC) at

  14. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, James E. (Simi Valley, CA)

    1987-01-01

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  15. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, J.E.

    1987-08-25

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  16. Downhole steam injector

    DOE Patents [OSTI]

    Donaldson, A. Burl (Albuquerque, NM); Hoke, Donald E. (Albuquerque, NM)

    1983-01-01

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  17. Fernald Preserve: A Learning Destination | Department of Energy

    Energy Savers [EERE]

    Fernald Preserve: A Learning Destination Fernald Preserve: A Learning Destination January 14, 2016 - 5:24pm Addthis What does this project do? Goal 1. Protect Human Health and the Environment f1.jpg Group visit to see monitoring wells and discuss the wetland and prairie ecology. College-level environmental science class students are frequent visitors to the Fernald Preserve, Ohio, Site. Their visits are usually preceded by program-specific requests and Fernald site staff collaborates with

  18. Steam Technical Brief: Industrial Steam System Process-Control Schemes

    SciTech Connect (OSTI)

    2003-07-01

    This BestPractices Steam Technical Brief was developed to provide a basic understanding of the different process-control schemes used in a typical steam system.

  19. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, Michael J. (Plainfield, IL)

    1988-01-01

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  20. Ukraine Steam Partnership

    SciTech Connect (OSTI)

    Gurvinder Singh

    2000-02-15

    The Ukraine Steam Partnership program is designed to implement energy efficiency improvements in industrial steam systems. These improvements are to be made by the private plants and local government departments responsible for generation and delivery of energy to end-users. One of the activities planned under this program was to provide a two-day training workshop on industrial steam systems focusing on energy efficiency issues related to the generation, distribution, and consumption of steam. The workshop was geared towards plant managers, who are not only technically oriented, but are also key decision makers in their respective companies. The Agency for Rational Energy Use and Ecology (ARENA-ECO), a non-governmental, not-for-profit organization founded to promote energy efficiency and environmental protection in Ukraine, in conjunction with the Alliance staff in Kiev sent out invitations to potential participants in all the regions of Ukraine. The purpose of this report is the describe the proceedings from the workshop and provide recommendations from the workshop's roundtable discussion. The workshop was broken down into two main areas: (1) Energy efficient boiler house steam generation; and Energy efficient steam distribution and consumption. The workshop also covered the following topics: (1) Ukrainian boilers; (2) Water treatment systems; (3) A profile of UKRESCO (Ukrainian Energy Services Company); (4) Turbine expanders and electricity generation; (5) Enterprise energy audit basics; and (6) Experience of steam use in Donetsk oblast.

  1. Steam generator tube failures

    SciTech Connect (OSTI)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  2. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    SciTech Connect (OSTI)

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S. [Mechanical Engineering Department, School of Engineering, Minho University (Portugal); Stefanescu, I. [Faculty of Mechanical Engineering, Dunarea de Jos University Galati (Romania)

    2008-02-15

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  3. Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Systems Steam Systems Many manufacturing facilities can recapture energy by installing more efficient steam equipment and processes and applying energy management practices. Use the software tools, training, and publications listed below to optimize performance and save energy. Steam Tools Tools to assess your energy system: Steam System Modeler Qualified Specialists Qualified Specialists have passed a rigorous competency examination on a specific industrial system assessment tool. Locate

  4. Inspect and Repair Steam Traps - Steam Tip Sheet #1

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on inspecting and repairing steam traps provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Method for producing electrodes using microscale or nanoscale materials obtained from hydrogendriven metallurgical reactions

    DOE Patents [OSTI]

    Reilly, James J.; Adzic, Gordana D.; Johnson, John R.; Vogt, Thomas; McBreen, James

    2003-09-02

    A method is provided for producing electrodes using microscale and nanoscale metal materials formed from hydrogen driven metallurgical processes; such a the HD (hydriding, dehydriding) process, the HDDR (hydriding, dehydriding, disproportionation, and recombination) process, and variants thereof.

  6. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, L.C.; Simpson, M.L.

    1995-01-17

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  7. Simplifying steam trap selection

    SciTech Connect (OSTI)

    Debat, R.J. )

    1994-01-01

    In the current economic world order, there is an obligation to eliminate waste and conserve economic and natural resources. One trap blowing 100-lb of steam through a 1/4-in. orifice can cost more than $12,000 a year in wasted energy. Richard J. Debat of Armstrong International, Inc. explains the operating principles of the four basic types of steam traps as the first step in simplifying the selection process so the right trap can be specified for a given application.

  8. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, Lonnie C. (Powell, TN); Simpson, Marc L. (Knoxville, TN)

    1995-01-01

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  9. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report

    SciTech Connect (OSTI)

    Thompson, C.Y.

    1993-03-01

    During fourth quarter 1992, samples from 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded final Primary Drinking Water Standards (PDWS) and the Savannah River Site Flag 2 criteria during the quarter. The results for fourth quarter 1992 are fairly consistent with the rest of the year's data. Tetrachloroethylene exceeded the final PDWS in well AMB 4D only two of the four quarters; in the other three wells in which it was elevated, it was present at similar levels throughout the year. Trichloroethylene consistently exceeded its PDWS in wells AMB 4A, 4B, 4D, 5, and 7A during the year. Trichloroethylene was elevated in well AMB 6 only during third and fourth quarters and in well AMB 7 only during fourth quarter. Total alpha-emitting radium was above the final PDWS for total radium in well AMB 5 at similar levels throughout the year and exceeded the PDWS during one of the three quarters it was analyzed for (third quarter 1992) in well AMB 10B.

  10. Inspect and Repair Steam Traps

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on inspecting and repairing steam traps provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  11. Steam Pressure Reduction: Opportunities and Issues

    Broader source: Energy.gov [DOE]

    This brief details industrial steam generation systems best practices and opportunities for reducing steam system operating pressure.

  12. Steam System Survey Guide | Department of Energy

    Energy Savers [EERE]

    Steam System Survey Guide Steam System Survey Guide This guide provides technical information for steam system operational personnel and plant energy managers on some of the major opportunities available to improve the energy efficiency and productivity of industrial steam systems. The guide covers five main areas of investigation: (1) profiling a steam system, (2) identifying steam properties for the steam system, (3) improving boiler operations, (4) improving resource utilization in the steam

  13. Technical evaluation: 300 Area steam line valve accident

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    On June 7, 1993, a journeyman power operator (JPO) was severely burned and later died as a result of the failure of a 6-in. valve that occurred when he attempted to open main steam supply (MSS) valve MSS-25 in the U-3 valve pit. The pit is located northwest of Building 331 in the 300 Area of the Hanford Site. Figure 1-1 shows a layout of the 300 Area steam piping system including the U-3 steam valve pit. Figure 1-2 shows a cutaway view of the approximately 10- by 13- by 16-ft-high valve pit with its various steam valves and connecting piping. Valve MSS-25, an 8-in. valve, is located at the bottom of the pit. The failed 6-in. valve was located at the top of the pit where it branched from the upper portion of the 8-in. line at the 8- by 8- by 6-in. tee and was then ``blanked off`` with a blind flange. The purpose of this technical evaluation was to determine the cause of the accident that led to the failure of the 6-in. valve. The probable cause for the 6-in. valve failure was determined by visual, nondestructive, and destructive examination of the failed valve and by metallurgical analysis of the fractured region of the valve. The cause of the accident was ultimately identified by correlating the observed failure mode to the most probable physical phenomenon. Thermal-hydraulic analyses, component stress analyses, and tests were performed to verify that the probable physical phenomenon could be reasonably expected to produce the failure in the valve that was observed.

  14. Analysis of HEU samples from the ULBA Metallurgical Plant

    SciTech Connect (OSTI)

    Gift, E.H.

    1995-05-01

    In early March 1994, eight highly enriched uranium (HEU) samples were collected from materials stored at the Ulba Metallurgical Plant in Oskamen (Ust Kamenogorsk), Kazakhstan. While at the plant site, portions of four samples were dissolved and analyzed by mass spectrograph at the Ulba analytical laboratory by Ulba analysts. Three of these mass spectrograph solutions and the eight HEU samples were subsequently delivered to the Y-12 Plant for complete chemical and isotopic analyses. Chemical forms of the eight samples were uranium metal chips, U0{sub 2} powder, uranium/beryllium oxide powder, and uranium/beryllium alloy rods. All were declared by the Ulba plant to have a uranium assay of {approximately}90 wt % {sup 235}U. The uranium/beryllium powder and alloy samples were also declared to range from about 8 to 28 wt % uranium. The chemical and uranium isotopic analyses done at the Y-12 Plant confirm the Ulba plant declarations. All samples appear to have been enriched using some reprocessed uranium, probably from recovery of uranium from plutonium production reactors. As a result, all samples contain some {sup 236}U and {sup 232}U and have small but measurable quantities of plutonium. This plutonium could be the result of either contamination carried over from the enrichment process or cross-contamination from weapons material. It is not the result of direct reactor exposure. Neither the {sup 232}U nor the plutonium concentrations are sufficiently high to provide a significant industrial health hazard. Both are well within established or proposed acceptance criteria for storage at Y-12. The trace metal analyses showed that, with the exception of beryllium, there are no trace metals in any of these HEU samples that pose a significant health hazard.

  15. Steam separator latch assembly

    DOE Patents [OSTI]

    Challberg, Roy C. (Livermore, CA); Kobsa, Irvin R. (San Jose, CA)

    1994-01-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof.

  16. Steam separator latch assembly

    DOE Patents [OSTI]

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  17. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, Jr., Edward P. (Idaho Falls, ID)

    1999-01-01

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  18. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, E.P. Jr.

    1999-01-12

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed there between. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock. 2 figs.

  19. Steam Technical Brief: Industrial Steam System Heat-Transfer Solutions

    SciTech Connect (OSTI)

    2010-06-25

    This BestPractices Steam Technical Brief provides an overview of considerations for selecting the best heat-transfer solution for various applications.

  20. Process for purifying geothermal steam

    DOE Patents [OSTI]

    Li, Charles T. (Richland, WA)

    1980-01-01

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  1. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2005-11-01

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  2. DOE - Office of Legacy Management -- Oregon Metallurgical Corp - OR 0-02

    Office of Legacy Management (LM)

    Oregon Metallurgical Corp - OR 0-02 FUSRAP Considered Sites Site: OREGON METALLURGICAL CORP. ( OR.0-02 ) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: None Location: Albany , Oregon OR.0-02-1 Evaluation Year: 1994 OR.0-02-2 OR.0-02-3 Site Operations: Research and development of uranium alloy processes in the 1940s and 1950s. OR.0-02-1 Site Disposition: Eliminated - AEC licensed - Potential for contamination remote based on limited quantity of

  3. Downhole steam injector. [Patent application

    SciTech Connect (OSTI)

    Donaldson, A.B.; Hoke, E.

    1981-06-03

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  4. Table 9. U.S. Steam Coal Exports

    Gasoline and Diesel Fuel Update (EIA)

    9. U.S. Steam Coal Exports (short tons) Year to Date Continent and Country of Destination July - September 2015 April - June 2015 July - September 2014 2015 2014 Percent Change North America Total 1,406,611 1,627,550 1,191,182 4,453,223 4,544,573 -2.0 Canada* 420,127 547,078 469,237 1,343,851 1,921,358 -30.1 Dominican Republic 50,863 54,923 96,258 107,531 162,299 -33.7 Guatemala 36,375 6,341 - 42,775 88,162 -51.5 Honduras - - 35,825 34,651 142,190 -75.6 Jamaica 45,406 37,479 34,272 118,986

  5. dist_steam.pdf

    Gasoline and Diesel Fuel Update (EIA)

    District Steam Usage Form 1999 Commercial Buildings Energy Consumption Survey (CBECS) 1. Timely submission of this report is mandatory under Public Law 93-275, as amended. 2. This completed questionnaire is due by 3. Data reported on this questionnaire are for the entire building identified in the label to the right. 4. Data may be submitted directly on this questionnaire or in any other format, such as a computer-generated listing, which provides the same i nformation and is conve nient for y

  6. Steam System Survey Guide

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1/263 Steam System Survey Guide Greg Harrell, Ph.D., P.E. DOCUMENT AVAILABILITY Reports produced after January 1, 1996, are generally available free via the U.S. Department of Energy (DOE) Information Bridge. Web site http://www.osti.gov/bridge Reports produced before January 1, 1996, may be purchased by members of the public from the following source. National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone 703-605-6000 (1-800-553-6847) TDD 703-487-4639 Fax

  7. Steam-system upgrades | Open Energy Information

    Open Energy Info (EERE)

    upgrades Jump to: navigation, search TODO: Add description List of Steam-system upgrades Incentives Retrieved from "http:en.openei.orgwindex.php?titleSteam-systemupgrades&old...

  8. Benchmark the Fuel Cost of Steam Generation

    Broader source: Energy.gov [DOE]

    This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect (OSTI)

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  10. Standard Steam Trust LLC | Open Energy Information

    Open Energy Info (EERE)

    (Redirected from Standard Steam Trust) Jump to: navigation, search Name: Standard Steam Trust LLC Place: Denver, Colorado Sector: Geothermal energy Product: Subsidiary of...

  11. Steam boosted internal combustion engine

    SciTech Connect (OSTI)

    Green, M.A.

    1987-01-20

    A device is described to supplement the power produced by burning fuel in an internal combustion engine with steam, the device comprising: a means for producing a constant flow of water past a boiler means; a means for allowing the water to flow in the direction of the boiler; a boiler means external to the internal combustion engine to convert the water into superheated steam; a means for controlling the pressure of the water such that the water pressure is greater than the pressure of the steam produced by the boiler; and a means for injection of the superheated steam directly into a cylinder of the internal combustion engine, a means for producing a constant flow of water at a pressure greater than the pressure of the superheated steam, wherein the constant flow means at greater pressure comprises a chamber with a gaseous component, with the gaseous component being of constant volume and exerting constant pressure upon water within the chamber.

  12. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    BestPractices Steam Technical Brief Steam Pressure Reduction: Opportunities and Issues BestPractices Technical Brief Steam Pressure Reduction: Opportunities and Issues  Steam Pressure Reduction: Opportunities and Issues  Introduction Steam generation systems are found in industry and in the commercial and institutional sectors. Some of these plants employ large watertube boilers to produce saturated steam at pressures of 250 pounds per square inch (psig) or lower. They distribute steam

  13. Trends in packaged steam generators

    SciTech Connect (OSTI)

    Ganapathy, V. [ABCO Industries, Abilene, TX (United States)

    1996-09-01

    Oil and gas-fired packaged steam generators are used in many industrial plants. They generate saturated or superheated steam up to 250,000 lb/hr, 1000 psig, and 950 F. They may be used for continuous steam generation or as standby boilers in cogeneration systems. Numerous variables affect the design of this equipment. A few important considerations should be addressed at an early point by the plant engineer specifying or evaluating equipment options. These considerations include trends such as customized designs that minimize operating costs and ensure emissions regulations are met. The paper discusses efficiency considerations first.

  14. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect (OSTI)

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  15. Guide to Orifice Plate Steam Traps

    SciTech Connect (OSTI)

    Oland, C.B.

    2001-01-11

    This guide was prepared to serve as a foundation for making informed decisions about when orifice plate steam traps should be considered for use in new or existing steam systems. It presents background information about different types of steam traps and defines their unique functional and operational characteristics. The advantages and disadvantages associated with using orifice plate steam traps are provided to highlight their capabilities and limitations. Finally, recommendations for using orifice plate steam traps are presented, and possible applications are identified.

  16. Steam System Modeler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam System Modeler Steam System Modeler April 17, 2014 - 11:34am Addthis There is often flexibility in the operational conditions and requirements of any steam system. In order to optimize performance, the impacts of potential adjustments need to be understood individually and collectively. The Steam System Modeler allows you to create up to a 3-pressure-header basic model of your current steam system. A second model can then be created by adjusting a series of characteristics simulating

  17. Steam reforming catalyst

    DOE Patents [OSTI]

    Kramarz, Kurt W. (Murrysville, PA); Bloom, Ira D. (Bolingbrook, IL); Kumar, Romesh (Naperville, IL); Ahmed, Shabbir (Bolingbrook, IL); Wilkenhoener, Rolf (Oakbrook Terrace, IL); Krumpelt, Michael (Naperville, IL)

    2001-01-01

    A method of forming a hydrogen rich gas from a source of hydrocarbon fuel. A vapor of the hydrocarbon fuel and steam is brought in contact with a two-part catalyst having a dehydrogenation powder portion and an oxide-ion conducting powder portion at a temperature not less than about 770.degree.C. for a time sufficient to generate the hydrogen rich. The H.sub.2 content of the hydrogen gas is greater than about 70 percent by volume. The dehydrogenation portion of the catalyst includes a group VIII metal, and the oxide-ion conducting portion is selected from a ceramic oxide from the group crystallizing in the fluorite or perovskite structure and mixtures thereof. The oxide-ion conducting portion of the catalyst is a ceramic powder of one or more of ZrO.sub.2, CeO.sub.2, Bi.sub.2 O.sub.3, (BiVO).sub.4, and LaGaO.sub.3.

  18. Thermostatic steam trap

    SciTech Connect (OSTI)

    Anderson, A.H.; Mac Nicol, A.E.

    1987-03-03

    A thermostatic trap is described for a heating system having a feed pipe connected to a source of steam and a discharge pipe for discharge of condensate and comprising: housing means defining a volume and comprising a bowl shaped body, a removable cover therefor, a housing inlet pipe portion projecting from a side wall portion of the body and adapted for connection to the discharge pipe. A housing outlet pipe portion projects from a bottom wall portion of the body, and an outlet orifice defined by the bottom wall portion and extends between the volume and the outlet pipe portion; a valve body means retained within the volume and comprising an end wall, a side wall and a retaining ring portion that together define a valve chamber. The end wall defines a valve inlet opening communicating with the chamber and an annular valve seat within the chamber and encircling the valve inlet opening. The valve body means comprises a valve outlet pipe that defines a valve outlet opening axially aligned with the valve inlet opening and communicating with the chamber, the outlet pipe being fixed in the outlet orifice; a resilient, annular seal means disposed within the valve chamber and encircling the valve inlet opening; and a bi-metallic disc disposed within the valve chamber between the annular seal means and the outlet opening and having an outer peripheral portion retained by the retaining ring portion of the valve body means.

  19. -South Metallurgical Makes Electrical and Natural Gas System Upgrades to Reduce Energy Use and Achieve Cost Savings

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    South Metallurgical Makes Electrical and Natural Gas System Upgrades to Reduce Energy Use and Achieve Cost Savings After receiving an energy assessment from the U.S. Department of Energy's (DOE's) Industrial Assessment Center (IAC) at Tennessee Technological University, Mid-South Metallurgical implemented several resulting recommendations, which included installing new furnace insulation, implementing an electrical demand system, installing energy efficient equipment on its natural gas furnace

  20. Inspect and Repair Steam Traps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Inspect and Repair Steam Traps Inspect and Repair Steam Traps This tip sheet on inspecting and repairing steam traps provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #1 PDF icon Inspect and Repair Steam Traps (January 2012) More Documents & Publications Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Recover Heat

  1. Deaerators in Industrial Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Deaerators in Industrial Steam Systems Deaerators in Industrial Steam Systems This tip sheet on deaerators provides how-to advice for improving industrial steam systems using...

  2. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam

    Broader source: Energy.gov [DOE]

    This tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. How three smart managers control steam costs

    SciTech Connect (OSTI)

    Kendall, R.

    1982-11-01

    Three steam-intensive companies report innovative ways to reduce steam-production costs. Goodyear Tire and Rubber Co. concentrated on regular maintenance, process modifications, and heat recovery, but also has an on-going policy of seeking further cost savings. Future efforts will explore computer-based boiler controls. Zenith Radio Corporation's color picture tube-making process uses 12% less steam after 700 mechanical steam traps were replaced with fixed-orifice traps. Petro-Tex Chemical Corp. reduced steam costs by monitoring and optimizing process units and by making capital investments to improve steam management. (DCK)

  4. Use Steam Jet Ejectors or Thermoscompressors to Reduce Venting of Low-Pressure Steam - Steam Tip Sheet #29

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  5. Fast fluidized bed steam generator

    DOE Patents [OSTI]

    Bryers, Richard W. (Flemington, NJ); Taylor, Thomas E. (Bergenfield, NJ)

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  6. NUCLEAR FLASH TYPE STEAM GENERATOR

    DOE Patents [OSTI]

    Johns, F.L.; Gronemeyer, E.C.; Dusbabek, M.R.

    1962-09-01

    A nuclear steam generating apparatus is designed so that steam may be generated from water heated directly by the nuclear heat source. The apparatus comprises a pair of pressure vessels mounted one within the other, the inner vessel containing a nuclear reactor heat source in the lower portion thereof to which water is pumped. A series of small ports are disposed in the upper portion of the inner vessel for jetting heated water under pressure outwardly into the atmosphere within the interior of the outer vessel, at which time part of the jetted water flashes into steam. The invention eliminates the necessity of any intermediate heat transfer medium and components ordinarily required for handling that medium. (AEC)

  7. Industrial Steam System Process-Control Schemes

    Broader source: Energy.gov [DOE]

    This brief provides a basic understanding of the different process-control schemes used in a typical steam system.

  8. Best Management Practice #8: Steam Boiler Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  9. Materials Performance in USC Steam

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 C).

  10. Metallurgical and acoustical characterization of a hydroformed, 304 stainless steel, Caribbean-style musical pan

    SciTech Connect (OSTI)

    Murr, L.E. Gaytan, S.M.; Lopez, M.I.; Bujanda, D.E.; Martinez, E.Y.; Whitmyre, G.; Price, H.

    2008-03-15

    We report herein the metallurgical and acoustical characterization of hydroformed 304 stainless steel, Caribbean pans. These pans were fully tuned to chromatic tones and compared to a manufactured, low-carbon, Caribbean steel pan standard. Hydroformed platforms had a Vickers microindentation hardness of HV 345, which was reduced by annealing during pan fabrication to HV 270. Skirts welded to the hydroformed head had a microindentation hardness of HV 440. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated microstructures (including grain structures) characteristic of these pan microindentation hardnesses.

  11. Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

    SciTech Connect (OSTI)

    Thangirala, Mani

    2015-09-30

    The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760C (1400F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to worlds first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which demonstrated the importance of proper heat treat cycles for Homogenization, and Solutionizing parameters selection and implementation. 3) Step blocks casting of Nimonic 263: Carried out casting solidification simulation analysis, NDT inspection methods evaluation, detailed test matrix for Chemical, Tensile, LCF, stress rupture, CVN impact, hardness and J1C Fracture toughness section sensitivity data and were reported. 4) Centrifugal Casting of Haynes 282, weighing 1400 lbs. with hybrid mold (half Graphite and half Chromite sand) mold assembly was cast using compressor casing production tooling. This test provided Mold cooling rates influence on centrifugally cast microstructure and mechanical properties. Graphite mold section out performs sand mold across all temperatures for 0.2% YS; %Elongation, %RA, UTS at 1400F. Both Stress-LMP and conditional Fracture toughness plots data were in the scatter band of the wrought alloy. 5) Fundamental Studies on Cooling rates and SDAS test program. Evaluated the influence of 6 mold materials Silica, Chromite, Alumina, Silica with Indirect Chills, Zircon and Graphite on casting solidification cooling rates. Actual Casting cooling rates through Liquidus to Solidus phase transition were measured with 3 different locations based thermocouples placed in each mold. Compared with solidification simulation cooling rates and measurement of SDAS, microstructure features were reported. The test results provided engineered casting potential methods, applicable for heavy section Haynes 282 castings for optimal properties, with foundry process methods and tools. 6) Large casting of Haynes 282 Drawings and Engineering FEM models and supplemental requirements with applicable specifications were provided to suppliers for the steam turbine proto type feature valve casing casting. Molding, melting and casting pouring completed per approved Manufacturing Process Plan during 2014 Q4. The partial valve casing was successfully cast after casting methods were validated with solidification simulation analysis and the casting met NDT inspection and a

  12. Steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian David (Mauldin, SC); Barb, Kevin Joseph (Halfmoon, NY); Li, Ming Cheng (Cincinnati, OH); Hyde, Susan Marie (Schenectady, NY); Mashey, Thomas Charles (Coxsackie, NY); Wesorick, Ronald Richard (Albany, NY); Glynn, Christopher Charles (Hamilton, OH); Hemsworth, Martin C. (Cincinnati, OH)

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  13. In situ visualization of metallurgical reactions in nanoscale Cu/Sn diffusion couples

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Yin, Qiyue; Stach, Eric A.; Gao, Fan; Zhou, Guangwen; Gu, Zhiyong

    2015-02-10

    The Cu–Sn metallurgical soldering reaction in two-segmented Cu–Sn nanowires is visualized by in-situ transmission electron microscopy. By varying the relative lengths of Cu and Sn segments, we show that the metallurgical reaction starts at ~ 200 ° with the formation of a Cu–Sn solid solution for the Sn/Cu length ratio smaller than 1:5 while the formation of Cu–Sn intermetallic compounds (IMCs) for larger Sn/Cu length ratios. Upon heating the nanowires up to ~ 500 °C, two phase transformation pathways occur, η-Cu₆Sn₅ → ε-Cu₃Sn → δ-Cu₄₁Sn₁₁ for nanowires with a long Cu segment and η-Cu₆Sn₅ → ε-Cu₃Sn → γ-Cu₃Sn with amore » short Cu segment. The dynamic in situ TEM visualization of the evolution of Kirkendall voids demonstrates that Cu diffuses faster both in Sn and IMCs than that of Sn in Cu₃ and IMCs, which is the underlying cause of the dependence of the IMC formation and associated phase evolution on the relative lengths of the Cu and Sn segments.« less

  14. Closed loop steam cooled airfoil

    DOE Patents [OSTI]

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  15. Insulate Steam Distribution and Condensate Return Lines | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Insulate Steam Distribution and Condensate Return Lines Insulate Steam Distribution and Condensate Return Lines This tip sheet on insulating steam distribution and condensate return lines provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #2 PDF icon Insulate Steam Distribution and Condensate Return Lines (January 2012) More Documents & Publications Use a Vent Condenser to Recover Flash Steam Energy

  16. Consider Steam Turbine Drives for Rotating Equipment | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Turbine Drives for Rotating Equipment Consider Steam Turbine Drives for Rotating Equipment This tip sheet outlines the benefits of steam turbine drives for rotating equipment as part of optimized steam systems. STEAM TIP SHEET #21 PDF icon Consider Steam Turbine Drives for Rotating Equipment (January 2012) More Documents & Publications Improving Steam System Performance: A Sourcebook for Industry, Second Edition Adjustable Speed Drive Part-Load Efficiency Benchmark the Fuel Cost of

  17. Steam System Energy Conservation Measures

    Energy Science and Technology Software Center (OSTI)

    2010-12-31

    This software requires inputs of simple system inventory information and calculates the energy and cost benefits of various retrofit opportunities. This tool includes energy conservation measures for: fixing steam leaks. This tool calculates energy savings, demand reduction, cost savings, and building life cycle costs including: simple payback, discounted payback, net-present value, and savings to investment ratio. In addition this tool also displays the environmental benefits of a project.

  18. Steam Turbine Materials and Corrosion

    SciTech Connect (OSTI)

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  19. Significant Silica Solubility in Geothermal Steam

    SciTech Connect (OSTI)

    James, Russell

    1986-01-21

    Although it is widely believed that silica solubility in low pressure (5 to 10 bar) geothermal steam is negligible, when one takes into account steam flows exceeding 10 million tonnes a year--at Wairakei, for instance--it is found that the amount transmitted in the vapor has the potential to give significant deposits on turbine nozzles and blades. A 150 MWe power station, when based on flows from a hot water reservoir at (a) 250 C or (b) 315 C, and with separator pressures of 6 bar, is found to carry about 100 and 200 kg/year respectively in the steam phase. In the case of a similar sized station exploiting a dry steam reservoir such as The Geysers, equivalent silica flows are obtained, dissolved in steam and carried as dust--the latter as solid particles precipitating from the vapor en route from source to turbine, and not preexisting in the formations as is commonly considered. Choking or coating of subterranean rock near such dry steam wells due to exsolving silica, may be the principal cause of declining steam discharge under production. Silica from completely dry or superheated steam can also seal the cap and sides of steam reservoirs when expanding below the criticus temperature (236 C) in a way previously thought possible only by hot water or wet steam.

  20. Optical steam quality measurement system and method

    DOE Patents [OSTI]

    Davidson, James R.; Partin, Judy K.

    2006-04-25

    An optical measurement system is presented that offers precision on-line monitoring of the quality of steam. Multiple wavelengths of radiant energy are passed through the steam from an emitter to a detector. By comparing the amount of radiant energy absorbed by the flow of steam for each wavelength, a highly accurate measurement of the steam quality can be determined on a continuous basis in real-time. In an embodiment of the present invention, the emitter, comprises three separate radiant energy sources for transmitting specific wavelengths of radiant energy through the steam. In a further embodiment, the wavelengths of radiant energy are combined into a single beam of radiant energy for transmission through the steam using time or wavelength division multiplexing. In yet a further embodiment, the single beam of radiant energy is transmitted using specialized optical elements.

  1. Benchmark the Fuel Cost of Steam Generation - Steam Tip Sheet #15

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  2. Steam Technical Brief: How to Calculate the True Cost of Steam

    SciTech Connect (OSTI)

    2010-06-25

    This BestPractice Steam Technical Brief helps you calculate the true cost of steam. Knowing the correct cost is important for many reasons and all of them have to do with improving the company's bottom line.

  3. Method of steam reforming methanol to hydrogen

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  4. Steam Systems, Retrofit Measure Packages, Hydronic Systems

    Energy Savers [EERE]

    Program www.buildingamerica.gov Decker Homes Buildings Technologies Program Steam Systems, Retrofit Measure Packages, Hydronic Systems Russell Ruch Elevate Energy Peter Ludwig Elevate Energy July 16, 2014 Building America Webinar: Retrofitting Central Space Conditioning Strategies for Multifamily Buildings Contents * Retrofit Measure Packages for steam and hydronic MF buildings that save 25-30% * System Balancing * Steam * Hydronic 2 | Building America Program www.buildingamerica.gov Background

  5. Industrial Steam System Heat-Transfer SolutionsL: A BestPractices Steam Technical Brief

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Technical Brief Industrial Steam System Heat-Transfer Solutions U.S. Department of Energy Energy Efficiency and Renewable Energy Bringing you a prosperous future where energy is clean, abundant, reliable, and affordable Industrial Technologies Program Boosting the productivity and competitiveness of U.S. industry through improvements in energy and environmental performance Industrial Steam System Heat-Transfer Solutions 1 Introduction This Best Practices Steam Technical Brief provides an

  6. Steam Technical Brief: Industrial Heat Pumps for Steam and Fuel Savings

    SciTech Connect (OSTI)

    2010-06-25

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  7. Coated graphite articles useful in metallurgical processes and method for making same

    DOE Patents [OSTI]

    Holcombe, Cressie E. (Knoxville, TN); Bird, Eugene L. (Knoxville, TN)

    1995-01-01

    Graphite articles including crucibles and molds used in metallurgical processes involving the melting and the handling of molten metals and alloys that are reactive with carbon when in a molten state and at process temperatures up to about 2000.degree. C. are provided with a multiple-layer coating for inhibiting carbon diffusion from the graphite into the molten metal or alloys. The coating is provided by a first coating increment of a carbide-forming metal on selected surfaces of the graphite, a second coating increment of a carbide forming metal and a refractory metal oxide, and a third coating increment of a refractory metal oxide. The second coating increment provides thermal shock absorbing characteristics to prevent delamination of the coating during temperature cycling. A wash coat of unstabilized zirconia or titanium nitride can be applied onto the third coating increment to facilitate release of melts from the coating.

  8. Greenville Steam Biomass Facility | Open Energy Information

    Open Energy Info (EERE)

    2006 Database Retrieved from "http:en.openei.orgwindex.php?titleGreenvilleSteamBiomassFacility&oldid397532" Feedback Contact needs updating Image needs updating...

  9. Covered Product Category: Commercial Steam Cookers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program.

  10. Warm or Steaming Ground | Open Energy Information

    Open Energy Info (EERE)

    causing steam to form when water is present. Other definitions:Wikipedia Reegle Modern Geothermal Features Typical list of modern geothermal features Hot Springs Fumaroles...

  11. Minimize Boiler Blowdown - Steam Tip Sheet #9

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  12. Standard Steam Trust LLC | Open Energy Information

    Open Energy Info (EERE)

    Jump to: navigation, search Name: Standard Steam Trust LLC Place: Denver, Colorado Sector: Geothermal energy Product: Subsidiary of Denver-based geothermal project developer, Terra...

  13. Table 10. Average Price of U.S. Steam Coal Exports

    Gasoline and Diesel Fuel Update (EIA)

    0. Average Price of U.S. Steam Coal Exports (dollars per short ton) Year to Date Continent and Country of Destination July - September 2015 April - June 2015 July - September 2014 2015 2014 Percent Change North America Total 66.77 71.02 69.75 69.74 65.78 6.0 Canada* 58.57 69.55 74.38 67.41 55.21 22.1 Dominican Republic 77.11 78.67 56.46 84.15 55.63 51.3 Guatemala 34.59 103.41 - 45.24 81.92 -44.8 Honduras - - 54.43 54.43 54.43 s Jamaica 80.74 90.72 55.34 73.19 54.88 33.4 Mexico 70.80 70.39 69.53

  14. Designing an ultrasupercritical steam turbine

    SciTech Connect (OSTI)

    Klotz, H.; Davis, K.; Pickering, E.

    2009-07-15

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  15. Steam turbine materials and corrosion

    SciTech Connect (OSTI)

    Holcomb, G.R.; Alman, D.E.; Dogan, O.N.; Rawers, J.C.; Schrems, K.K.; Ziomek-Moroz, M.

    2007-12-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. This project examines the steamside oxidation of candidate alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines. As part of this research a concern has arisen about the possibility of high chromia evaporation rates of protective scales in the turbine. A model to calculate chromia evaporation rates is presented.

  16. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Benchmark the Fuel Cost of Steam Generation Benchmark the Fuel Cost of Steam Generation This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving...

  17. Subject: Yellow Alert- Steam Valve Near-Miss Title: Yellow Alert- Steam Valve Near-Miss

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Yellow Alert- Steam Valve Near-Miss Title: Yellow Alert- Steam Valve Near-Miss Date: 1/7/2002 Identifier: RFETS-02-0004 Lessons Learned: A near miss during troubleshooting of a steam control valve shows the importance of complete, detailed planning and clear communication between the individuals involved in the work. Discussion: On 12/12/01 while maintenance personnel were de-coupling an actuator from the facility service steam 100-psi steam control valve in order to troubleshoot a problem with

  18. Process steam production from cotton gin trash

    SciTech Connect (OSTI)

    LePori, W.A.; Carney, D.B.; Lalk, T.R.; Anthony, R.G.

    1981-01-01

    A steam producing system based on fluidized-bed gasification of biomass materials is discussed. Limited experimental results are discussed and show that steam has been produced at rates of 334.3 kg/hr. (737 lbs/hr.) with 2.8 kg of stream produced for each kilogram of cotton gin trash (2.8 lb/lb.). ref.

  19. Geothermal Steam Act of 1970 | Open Energy Information

    Open Energy Info (EERE)

    Geothermal Steam Act of 1970 Jump to: navigation, search To encourage the development of geothermal energy, the United States government passed the Geothermal Steam Act in 1970...

  20. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Use Vapor Recompression to Recover Low-Pressure Waste Steam Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Consider Installing High-Pressure Boilers with ...

  1. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Presented at the 2007 ...

  2. Integrated vacuum absorption steam cycle gas separation (Patent...

    Office of Scientific and Technical Information (OSTI)

    Integrated vacuum absorption steam cycle gas separation Citation Details In-Document Search Title: Integrated vacuum absorption steam cycle gas separation You are accessing a...

  3. TRANSPORT AND PHASE EQUILIBRIA PROPERITIES FOR STEAM FLOODING...

    Office of Scientific and Technical Information (OSTI)

    TRANSPORT AND PHASE EQUILIBRIA PROPERITIES FOR STEAM FLOODING OF HEAVY OILS Citation Details In-Document Search Title: TRANSPORT AND PHASE EQUILIBRIA PROPERITIES FOR STEAM FLOODING...

  4. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam ... sterilizer condensate retrofit kits as a water-saving technology that is relevant to the ...

  5. Steam System Balancing and Tuning for Multifamily Residential...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam System Balancing and Tuning for Multifamily Residential Buildings Chicago, Illinois PROJECT INFORMATION Project Name: Steam System Balancing and Tuning for Multifamily ...

  6. Paducah Package Steam Boilers to Provide Efficiency, Environmental Benefits

    Broader source: Energy.gov [DOE]

    PADUCAH, Ky. – Five modern, modular steam boilers have replaced three larger coal-fired boilers that comprised the steam plant at EM’s Paducah Site.

  7. Steam drying of products containing solvent mixtures

    SciTech Connect (OSTI)

    Pothmann, E.; Schluender, E.U. [Univ. Karlsruhe (Germany). Inst. fuer Thermische Verfahrenstechnik

    1995-12-31

    Drying experiments with single, porous spheres wetted with mixtures of 2-propanol and water were performed using superheated steam, air, or steam-air mixtures as drying agent. Both the drying rate and the moisture composition were determined experimentally for different temperatures and compositions of the drying agent and for different initial compositions of the moisture. It is shown that evaporation of 2-propanol is enhanced by using superheated steam as drying agent instead of air due to steam condensing on the sample. While the overall drying rate increases with rising steam temperature, the evaporation rate of 2-propanol is hardly affected. When drying samples containing mixtures of 2-propanol and water, internal boiling can occur depending on the vapor-liquid equilibrium. Vapor generated inside the sample may cause mechanical dewatering of the sample which greatly increases the drying rate.

  8. Insulate Steam Distribution and Condensate Return Lines, Energy Tips: STEAM, Steam Tip Sheet #2 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Insulate Steam Distribution and Condensate Return Lines Uninsulated steam distribution and condensate return lines are a constant source of wasted energy. The table shows typical heat loss from uninsulated steam distribution lines. Insulation can typically reduce energy losses by 90% and help ensure proper steam pressure at plant equipment. Any surface over 120°F should be insulated, including boiler surfaces, steam and condensate return piping, and fttings. Insulation frequently becomes

  9. Consider Steam Turbine Drives for Rotating Equipment, Energy Tips: STEAM, Steam Tip Sheet #21 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 Consider Steam Turbine Drives for Rotating Equipment Steam turbines are well suited as prime movers for driving boiler feedwater pumps, forced or induced-draft fans, blowers, air compressors, and other rotating equipment. This service generally calls for a backpressure noncondensing steam turbine. The low-pressure steam turbine exhaust is available for feedwater heating, preheating of deaerator makeup water, and/or process requirements. Steam turbine drives are equipped with throttling valves

  10. Effect of glass-ceramic-processing cycle on the metallurgical properties of candidate alloys for actuator housings

    SciTech Connect (OSTI)

    Weirick, L.J.

    1982-01-01

    This report summarizes the results from an investigation on the effect of a glass ceramic processing cycle on the metallurgical properties of metal candidates for actuator housings. The cycle consists of a 980/sup 0/C sealing step, a 650/sup 0/C crystallization step and a 475/sup 0/C annealing step. These temperatue excursions are within the same temperature regime as annealing and heat treating processes normally employed for metals. Therefore, the effect of the processing cycle on metallurgical properties of microstructure, strength, hardness and ductility were examined. It was found that metal candidates which are single phase or solid solution alloys (such as 21-6-9, Hastelloy C-276 and Inconel 625) were not affected whereas multiphase or precipitation hardened alloys (such as Inconel 718 and Titanium ..beta..-C) were changed by the processing cycle for the glass ceramic.

  11. Customizing pays off in steam generators

    SciTech Connect (OSTI)

    Ganapathy, V. (ABCO Industries, Inc., Abilene, TX (United States))

    1995-01-01

    Packaged steam generators are the workhorses of chemical process plants, power plants and cogeneration systems. They are available as oil- or gas-fired models, and are used to generate either high-pressure superheated steam (400 to 1,200 psig, at 500 to 900 F) or saturated steam at low pressures (100 to 300 psig). In today's emission- and efficiency- conscious environment, steam generators have to be custom designed. Gone are the days when a boiler supplier--or for that matter an end user--could look up a model number from a list of standard sizes and select one for a particular need. Thus, before selecting a system, it is desirable to know the features of oil- and gas-fired steam generators, and the important variables that influence their selection, design and performance. It is imperative that all of these data are supplied to the boiler supplier so that the engineers may come up with the right design. Some of the parameters which are discussed in this paper are: duty, steam temperature, steam purity, emissions, and furnace design. Superheaters, economizers, and overall performance are also discussed.

  12. Internal combustion engine injection superheated steam

    SciTech Connect (OSTI)

    Mahoney, F.G.

    1991-01-22

    This patent describes a method for introducing water vapor to the combustion chambers of an internal combustion engine. It comprises: introducing a metered amount of liquid water into a heat exchanger; contacting the heat exchanger directly with hot exhaust gases emanating from the exhaust manifold; maintaining the water in the heat exchanger for a period sufficient to vaporize the water into steam and superheat same; reducing pressure and increasing temperature to create superheated steam; introducing the superheated steam into the air supply proximate to the air induction system, upstream of any carburetion, of the internal combustion engine.

  13. Metallurgical failure analysis of a propane tank boiling liquid expanding vapor explosion (BLEVE).

    SciTech Connect (OSTI)

    Kilgo, Alice C.; Eckelmeyer, Kenneth Hall; Susan, Donald Francis

    2005-01-01

    A severe fire and explosion occurred at a propane storage yard in Truth or Consequences, N.M., when a truck ran into the pumping and plumbing system beneath a large propane tank. The storage tank emptied when the liquid-phase excess flow valve tore out of the tank. The ensuing fire engulfed several propane delivery trucks, causing one of them to explode. A series of elevated-temperature stress-rupture tears developed along the top of a 9800 L (2600 gal) truck-mounted tank as it was heated by the fire. Unstable fracture then occurred suddenly along the length of the tank and around both end caps, along the girth welds connecting the end caps to the center portion of the tank. The remaining contents of the tank were suddenly released, aerosolized, and combusted, creating a powerful boiling liquid expanding vapor explosion (BLEVE). Based on metallography of the tank pieces, the approximate tank temperature at the onset of the BLEVE was determined. Metallurgical analysis of the ruptured tank also permitted several hypotheses regarding BLEVE mechanisms to be evaluated. Suggestions are made for additional work that could provide improved predictive capabilities regarding BLEVEs and for methods to decrease the susceptibility of propane tanks to BLEVEs.

  14. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report: First quarter 1992

    SciTech Connect (OSTI)

    Thompson, C.Y.

    1992-06-01

    During first quarter 1992, 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility (Metlab HWMF) at Savannah River Plant were visited for sampling. Groundwater samples were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. This report describes the results that exceeded the US Environmental Protection Agency Primary Drinking Water Standards (PDWS) and the Savannah River Site flagging criteria during the quarter. Tetrachloroethylene exceeded the PDWS in wells AMB 4A, 5, and 7A; trichloroethylene exceeded the PDWS in wells AMB 4A, 4B, 4D, 5, and 7A; and total alpha-emitting radium (radium-224 and radium-226) exceeded the PDWS in well AMB 5. Total organic halogens exceeded the Flag 2 criterion in wells AMB 4A, 5, 6, 7A, 7B, and IODD; manganese was elevated in wells AMB 4D and TODD; iron was elevated in well AMB TODD; and pH was elevated in well AMB 10A.

  15. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. Fourth quarter 1992 and 1992 summary

    SciTech Connect (OSTI)

    Thompson, C.Y.

    1993-03-01

    During fourth quarter 1992, samples from 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded final Primary Drinking Water Standards (PDWS) and the Savannah River Site Flag 2 criteria during the quarter. The results for fourth quarter 1992 are fairly consistent with the rest of the year`s data. Tetrachloroethylene exceeded the final PDWS in well AMB 4D only two of the four quarters; in the other three wells in which it was elevated, it was present at similar levels throughout the year. Trichloroethylene consistently exceeded its PDWS in wells AMB 4A, 4B, 4D, 5, and 7A during the year. Trichloroethylene was elevated in well AMB 6 only during third and fourth quarters and in well AMB 7 only during fourth quarter. Total alpha-emitting radium was above the final PDWS for total radium in well AMB 5 at similar levels throughout the year and exceeded the PDWS during one of the three quarters it was analyzed for (third quarter 1992) in well AMB 10B.

  16. Save Energy Now in Your Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Systems Save Energy Now in Your Steam Systems This brief outlines typical ways to increase steam system efficiency through changes in distribution, generation, and recovery. PDF icon Save Energy Now in Your Steam Systems (January 2006) More Documents & Publications Save Energy Now in Your Process Heating Systems Install an Automatic Blowdown-Control System

  17. Assessing the impact of energy losses in steam systems

    SciTech Connect (OSTI)

    Fischer, D.W.

    1995-07-10

    This article examines the impact of steam leaks on the efficiency of the process steam system. The topics include steam losses under various operating conditions and orifice sizes, failed drip traps, the significance of small leaks, energy losses and pollutants generated by trap failure, steps to take to conserve steam and energy through repair and maintenance.

  18. Industrial Heat Pumps for Steam and Fuel Savings: A BestPractices Steam Technical Brief

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Pumps for Steam and Fuel Savings U.S. Department of Energy Energy Efficiency and Renewable Energy Bringing you a prosperous future where energy is clean, abundant, reliable, and affordable Industrial Technologies Program Boosting the productivity and competitiveness of U.S. industry through improvements in energy and environmental performance Industrial Heat Pumps for Steam and Fuel Savings 1 Industrial Heat Pumps for Steam and Fuel Savings Industrial heat pumps are a class of active

  19. Benchmark the Fuel Cost of Steam Generation, Energy Tips: STEAM, Steam Tip Sheet #15 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    5 Benchmark the Fuel Cost of Steam Generation Benchmarking the fuel cost of steam generation, in dollars per 1,000 pounds ($/1,000 lb) of steam, is an effective way to assess the effciency of your steam system. This cost is dependent upon fuel type, unit fuel cost, boiler effciency, feedwater temperature, and steam pressure. This calculation provides a good frst approximation for the cost of generating steam and serves as a tracking device to allow for boiler performance monitoring. Table 1

  20. Hartford Steam Co | Open Energy Information

    Open Energy Info (EERE)

    Co Jump to: navigation, search Name: Hartford Steam Co Place: Connecticut Phone Number: 860-725-7005 Website: www.hartfordsteam.com Outage Hotline: 860-725-7005 References: EIA...

  1. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  2. Steam turbine upgrading: low-hanging fruit

    SciTech Connect (OSTI)

    Peltier, R.

    2006-04-15

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  3. Industrial Steam System Heat-Transfer Solutions | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat-Transfer Solutions Industrial Steam System Heat-Transfer Solutions This brief provides an overview of considerations for selecting the best heat-transfer equipment for various steam systems and applications. PDF icon Industrial Steam System Heat-Transfer Solutions (June 2003) More Documents & Publications Industrial Steam System Process-Control Schemes Considerations When Selecting a Condensing Economizer Steam Pressure Reduction: Opportunities and Issues

  4. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam, Energy Tips: STEAM, Steam Tip Sheet #29 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    9 Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam Large industrial plants often vent signifcant quantities of low-pressure steam to the atmosphere, wasting energy, water, and water-treatment chemicals. Recovery of the latent heat content of low-pressure steam reduces the boiler load, resulting in energy and fuel cost savings. Low-pressure steam's potential uses include driving evaporation and distillation processes, producing hot water, space heating,

  5. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOE Patents [OSTI]

    Tomlinson, Leroy Omar (Niskayuna, NY); Smith, Raub Warfield (Ballston Lake, NY)

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  6. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, James F. (Bonneville County, ID); Koenig, John F. (Idaho Falls, ID)

    1985-01-01

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  7. Oxidation of advanced steam turbine alloys

    SciTech Connect (OSTI)

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  8. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  9. Integrated vacuum absorption steam cycle gas separation

    DOE Patents [OSTI]

    Chen, Shiaguo (Champaign, IL); Lu, Yonggi (Urbana, IL); Rostam-Abadi, Massoud (Champaign, IL)

    2011-11-22

    Methods and systems for separating a targeted gas from a gas stream emitted from a power plant. The gas stream is brought into contact with an absorption solution to preferentially absorb the targeted gas to be separated from the gas stream so that an absorbed gas is present within the absorption solution. This provides a gas-rich solution, which is introduced into a stripper. Low pressure exhaust steam from a low pressure steam turbine of the power plant is injected into the stripper with the gas-rich solution. The absorbed gas from the gas-rich solution is stripped in the stripper using the injected low pressure steam to provide a gas stream containing the targeted gas. The stripper is at or near vacuum. Water vapor in a gas stream from the stripper is condensed in a condenser operating at a pressure lower than the stripper to concentrate the targeted gas. Condensed water is separated from the concentrated targeted gas.

  10. Ultra supercritical turbines--steam oxidation

    SciTech Connect (OSTI)

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, Margaret; Alman, David E.

    2004-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions, which are goals of the U.S. Department of Energy?s Advanced Power Systems Initiatives. Most current coal power plants in the U.S. operate at a maximum steam temperature of 538?C. However, new supercritical plants worldwide are being brought into service with steam temperatures of up to 620?C. Current Advanced Power Systems goals include coal generation at 60% efficiency, which would require steam temperatures of up to 760?C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections. Initial results of this research are presented.

  11. Cover Heated, Open Vessels - Steam Tip Sheet #19

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on covering heated, open vessels provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  12. Industrial Heat Pumps for Steam and Fuel Savings | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Heat Pumps for Steam and Fuel Savings Industrial Heat Pumps for Steam and Fuel Savings This brief introduces heat-pump technology and its application in industrial processes as ...

  13. Install and Automatic Blowdown Control System - Steam Tip Sheet #23

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on installing automatic blowdown controls provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  14. Review of Orifice Plate Steam Traps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Review of Orifice Plate Steam Traps Review of Orifice Plate Steam Traps This guide was prepared to serve as a foundation for making informed decisions about when orifice plate...

  15. Pre-In-Plant Training Webinar (Steam) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Jim, Rich, and Mark have been excellent. An asset here, Deb and Steve at the corporate ... Steam trap's jobs are obviously several, but the cardinal two are trap the steam and make ...

  16. Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

    SciTech Connect (OSTI)

    Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O'Kane; Jonathan Dicker; Catherine Skidmore; David Knights

    2009-05-15

    The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

  17. Use a Vent Condenser to Recover Flash Steam Energy | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    a Vent Condenser to Recover Flash Steam Energy Use a Vent Condenser to Recover Flash Steam Energy This tip sheet on using vent condensers to recover flash steam energy provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #13 PDF icon Use a Vent Condenser to Recover Flash Steam Energy (January 2012) More Documents & Publications Recover Heat from Boiler Blowdown Deaerators in Industrial Steam Systems Use Steam Jet

  18. How to Calculate the True Cost of Steam

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    A BestPractices Steam Technical Brief How To Calculate The True Cost of Steam U.S. Department of Energy Energy Efficiency and Renewable Energy Bringing you a prosperous future where energy is clean, abundant, reliable, and affordable Industrial Technologies Program Boosting the productivity and competitiveness of U.S. industry through improvements in energy and environmental performance How To Calculate The True Cost of Steam Knowing the correct cost of steam is important for many reasons, and

  19. Save Energy Now in Your Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Save Energy Now in Your Steam Systems Save Energy Now in Your Steam Systems This brief outlines typical ways to increase steam system efficiency through changes in distribution, generation, and recovery. PDF icon Save Energy Now in Your Steam Systems (January 2006) More Documents & Publications Install an Automatic Blowdown-Control System Save Energy Now in Your Process Heating Systems Save Energy Now in Your Motor-Driven Systems Advanced Manufacturing Home Key Activities Research &

  20. Covered Product Category: Commercial Steam Cookers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Cookers Covered Product Category: Commercial Steam Cookers The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law. Meeting Energy Efficiency Requirements for Commercial Steam Cookers ENERGY STAR sets efficiency requirements

  1. Best Management Practice #8: Steam Boiler Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8: Steam Boiler Systems Best Management Practice #8: Steam Boiler Systems Steam boilers are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size and the amount of condensate returned. Operations and Maintenance Options To maintain water efficiency in operations and maintenance, federal agencies should do the following. Develop and implement a

  2. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    SciTech Connect (OSTI)

    2012-02-23

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  3. Supported metal catalysts for alcohol/sugar alcohol steam reforming

    SciTech Connect (OSTI)

    Davidson, Stephen; Zhang, He; Sun, Junming; Wang, Yong

    2014-08-21

    Despite extensive studies on hydrogen production via steam reforming of alcohols and sugar alcohols, catalysts typically suffer a variety of issues from poor hydrogen selectivity to rapid deactivation. Here, we summarize recent advances in fundamental understanding of functionality and structure of catalysts for alcohol/sugar alcohol steam reforming, and provide perspectives on further development required to design highly efficient steam reforming catalysts.

  4. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    Broader source: Energy.gov [DOE]

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  5. Water spray ejector system for steam injected engine

    SciTech Connect (OSTI)

    Hines, W.R.

    1991-10-08

    This paper describes a method of increasing the power output of a steam injected gas turbine engine. It comprises: a compressor, a combustor having a dome which receives fuel and steam from a dual flow nozzle, and a turbine in series combination with a gas flow path passing therethrough, and a system for injection of superheated steam into the gas flow path, the method comprising spraying water into the steam injection system where the water is evaporated by the superheated steam, mixing the evaporated water with the existing steam in the steam injection system so that the resultant steam is at a temperature of at least 28 degrees celsius (50 degrees fahrenheit) superheat and additional steam is added to the dome from the fuel nozzle to obtain a resultant increased mass flow of superheated steam mixture for injection into the gas flow path, and controlling the amount of water sprayed into the steam injection system to maximize the mass flow of superheated steam without quenching the flame.

  6. Replace Pressure-Reducing Valves with Backpressure Turbogenerators (International Fact Sheet), Energy Tips-Steam, Steam Tip Sheet #20c

    SciTech Connect (OSTI)

    Not Available

    2010-10-01

    This English/Chinese ITP steam tip sheet on replacing pressure-reducing valves provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  7. Use Low-Grade Waste Steam to Power Absorption Chillers - Steam Tip Sheet #14

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on waste steam to power absorption chillers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  8. Consider Steam Turbine Drives for Rotating Equipment - Steam Tip Sheet #21

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  9. Natural gas-assisted steam electrolyzer

    DOE Patents [OSTI]

    Pham, Ai-Quoc (San Jose, CA); Wallman, P. Henrik (Berkeley, CA); Glass, Robert S. (Livermore, CA)

    2000-01-01

    An efficient method of producing hydrogen by high temperature steam electrolysis that will lower the electricity consumption to an estimated 65 percent lower than has been achievable with previous steam electrolyzer systems. This is accomplished with a natural gas-assisted steam electrolyzer, which significantly reduces the electricity consumption. Since this natural gas-assisted steam electrolyzer replaces one unit of electrical energy by one unit of energy content in natural gas at one-quarter the cost, the hydrogen production cost will be significantly reduced. Also, it is possible to vary the ratio between the electricity and the natural gas supplied to the system in response to fluctuations in relative prices for these two energy sources. In one approach an appropriate catalyst on the anode side of the electrolyzer will promote the partial oxidation of natural gas to CO and hydrogen, called Syn-Gas, and the CO can also be shifted to CO.sub.2 to give additional hydrogen. In another approach the natural gas is used in the anode side of the electrolyzer to burn out the oxygen resulting from electrolysis, thus reducing or eliminating the potential difference across the electrolyzer membrane.

  10. Fuel cell integrated with steam reformer

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA); Whelan, James A. (Bricktown, NJ)

    1987-01-01

    A H.sub.2 -air fuel cell integrated with a steam reformer is disclosed wherein a superheated water/methanol mixture is fed to a catalytic reformer to provide a continuous supply of hydrogen to the fuel cell, the gases exhausted from the anode of the fuel cell providing the thermal energy, via combustion, for superheating the water/methanol mixture.

  11. Gas turbine row #1 steam cooled vane

    DOE Patents [OSTI]

    Cunha, Frank J. (Longwood, FL)

    2000-01-01

    A design for a vane segment having a closed-loop steam cooling system is provided. The vane segment comprises an outer shroud, an inner shroud and an airfoil, each component having a target surface on the inside surface of its walls. A plurality of rectangular waffle structures are provided on the target surface to enhance heat transfer between each component and cooling steam. Channel systems are provided in the shrouds to improve the flow of steam through the shrouds. Insert legs located in cavities in the airfoil are also provided. Each insert leg comprises outer channels located on a perimeter of the leg, each outer channel having an outer wall and impingement holes on the outer wall for producing impingement jets of cooling steam to contact the airfoil's target surface. Each insert leg further comprises a plurality of substantially rectangular-shaped ribs located on the outer wall and a plurality of openings located between outer channels of the leg to minimize cross flow degradation.

  12. Purchasing Energy-Efficient Commercial Steam Cookers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, a product category covered by ENERGY STAR efficiency requirements. Federal laws and requirements mandate that agencies purchase ENERGY STAR-qualified products or FEMP-designated products in all product categories covered by these programs and in any acquisition actions that are not specifically exempted by law.

  13. Method of removing cesium from steam

    DOE Patents [OSTI]

    Carson, Jr., Neill J. (Clarendon Hills, IL); Noland, Robert A. (Oak Park, IL); Ruther, Westly E. (Skokie, IL)

    1991-01-01

    Method for removal of radioactive cesium from a hot vapor, such as high temperature steam, including the steps of passing input hot vapor containing radioactive cesium into a bed of silicate glass particles and chemically incorporating radioactive cesium in the silicate glass particles at a temperature of at least about 700.degree. F.

  14. Task 1Steam Oxidation (NETL-US)

    SciTech Connect (OSTI)

    G. R. Holcomb

    2010-05-01

    The proposed steam in let temperature in the Advanced Ultra Supercritical (AUSC) steam turbine is high enough (760C) Ihat traditional turbine casing and valve body materials such as ferr;tic/manensitic steels will not suffice due to temperature lim itations of this class of materials. Cast versions of three traditionally wrought Ni-based superalloys (Haynes 263. Haynes 282, and Nimonic 105) were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantia l: 2-5,000 kg each half and on the order of 100 nun thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equi valem microslruclUre . A multi_step homogenization heat treatment was d~ve loped to better disperse the al loy constituents. These castings were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (al 760 and 800 "C).

  15. Low chemical concentrating steam generating cycle

    DOE Patents [OSTI]

    Mangus, James D. (Greensburg, PA)

    1983-01-01

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  16. Table 5.6 Petroleum Exports by Country of Destination, 1960-2011 (Thousand Barrels)

    U.S. Energy Information Administration (EIA) Indexed Site

    Petroleum Exports by Country of Destination, 1960-2011 (Thousand Barrels) Year Belgium 1 Brazil Canada France Italy Japan Mexico Nether- lands South Korea Spain United Kingdom U.S. Virgin Islands and Puerto Rico Other Total 1960 1,128 1,547 12,622 1,591 2,184 22,681 6,428 2,057 NA NA 4,273 487 18,908 73,906 1961 1,418 1,337 8,401 1,442 1,706 21,473 4,548 1,496 NA NA 3,705 400 17,637 63,563 1962 1,182 1,649 7,714 969 1,994 19,687 4,981 1,671 NA NA 3,044 344 18,155 61,390 1963 3,191 1,335 7,987

  17. Table 7.5 Coal Exports by Country of Destination, 1960-2011 (Thousand Short Tons)

    U.S. Energy Information Administration (EIA) Indexed Site

    Coal Exports by Country of Destination, 1960-2011 (Thousand Short Tons) Year Canada Brazil Europe Japan Other 3 Total Belgium 1 Denmark France Germany 2 Italy Nether- lands Spain Turkey United Kingdom Other 3 Total 1960 12,843 1,067 1,116 130 794 4,566 4,899 2,837 331 NA – 2,440 17,113 5,617 1,341 37,981 1961 12,135 994 971 80 708 4,326 4,797 2,552 228 NA – 2,026 15,688 6,614 974 36,405 1962 12,302 1,327 1,289 38 851 5,056 5,978 3,320 766 NA 2 1,848 19,148 6,465 973 40,215 1963 14,557 1,161

  18. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  19. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, Paul W. (Longwood, FL); Bannister, Ronald L. (Winter Springs, FL)

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  20. Use a Vent Condenser to Recover Flash Steam Energy, Energy Tips: STEAM, Steam Tip Sheet #13 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    3 Use a Vent Condenser to Recover Flash Steam Energy When the pressure of saturated condensate is reduced, a portion of the liquid "fashes" to low-pressure steam. Depending on the pressures involved, the fash steam contains approximately 10% to 40% of the energy content of the original condensate. In most cases, including condensate receivers and deaerators, the fashing steam is vented and its energy content lost. However, a heat exchanger can be placed in the vent to recover this

  1. Deliberate ignition of hydrogen-air-steam mixtures in condensing steam environments

    SciTech Connect (OSTI)

    Blanchat, T.K.; Stamps, D.W.

    1997-05-01

    Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs.

  2. Use Vapor Recompression to Recover Low-Pressure Waste Steam | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Vapor Recompression to Recover Low-Pressure Waste Steam Use Vapor Recompression to Recover Low-Pressure Waste Steam This tip sheet on recovering low-pressure waste steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #11 PDF icon Use Vapor Recompression to Recover Low-Pressure Waste Steam (January 2012) More Documents & Publications Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of

  3. Laser removal of sludge from steam generators

    DOE Patents [OSTI]

    Nachbar, Henry D. (Ballston Lake, NY)

    1990-01-01

    A method of removing unwanted chemical deposits known as sludge from the metal surfaces of steam generators with laser energy is provided. Laser energy of a certain power density, of a critical wavelength and frequency, is intermittently focused on the sludge deposits to vaporize them so that the surfaces are cleaned without affecting the metal surface (sludge substrate). Fiberoptic tubes are utilized for laser beam transmission and beam direction. Fiberoptics are also utilized to monitor laser operation and sludge removal.

  4. Oxidation of alloys for advanced steam turbines

    SciTech Connect (OSTI)

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  5. Propellant actuated nuclear reactor steam depressurization valve

    DOE Patents [OSTI]

    Ehrke, Alan C.; Knepp, John B.; Skoda, George I.

    1992-01-01

    A nuclear fission reactor combined with a propellant actuated depressurization and/or water injection valve is disclosed. The depressurization valve releases pressure from a water cooled, steam producing nuclear reactor when required to insure the safety of the reactor. Depressurization of the reactor pressure vessel enables gravity feeding of supplementary coolant water through the water injection valve to the reactor pressure vessel to prevent damage to the fuel core.

  6. Materials Performance in USC Steam Portland

    SciTech Connect (OSTI)

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  7. Materials for advanced ultrasupercritical steam turbines

    SciTech Connect (OSTI)

    Purgert, Robert; Shingledecker, John; Saha, Deepak; Thangirala, Mani; Booras, George; Powers, John; Riley, Colin; Hendrix, Howard

    2015-12-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have sponsored a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired power plants capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. A limiting factor in this can be the materials of construction for boilers and for steam turbines. The overall project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760°C (1400°F)/35MPa (5000 psi). This final technical report covers the research completed by the General Electric Company (GE) and Electric Power Research Institute (EPRI), with support from Oak Ridge National Laboratory (ORNL) and the National Energy Technology Laboratory (NETL) – Albany Research Center, to develop the A-USC steam turbine materials technology to meet the overall project goals. Specifically, this report summarizes the industrial scale-up and materials property database development for non-welded rotors (disc forgings), buckets (blades), bolting, castings (needed for casing and valve bodies), casting weld repair, and casting to pipe welding. Additionally, the report provides an engineering and economic assessment of an A-USC power plant without and with partial carbon capture and storage. This research project successfully demonstrated the materials technology at a sufficient scale and with corresponding materials property data to enable the design of an A-USC steam turbine. The key accomplishments included the development of a triple-melt and forged Haynes 282 disc for bolted rotor construction, long-term property development for Nimonic 105 for blading and bolting, successful scale-up of Haynes 282 and Nimonic 263 castings using traditional sand foundry practices, and a techno-economic study of an A-USC plant including cost estimates for an A-USC turbine which showed A-USC to be economically attractive for partial carbon and capture compared to today’s USC technology. Based on this successful materials research and a review with U.S. utility stakeholders, a new project to develop a component test facility (ComTest) including the world’s first A-USC turbine has been proposed to continue the technology development.

  8. Steam generator for liquid metal fast breeder reactor

    DOE Patents [OSTI]

    Gillett, James E. (Greensburg, PA); Garner, Daniel C. (Murrysville, PA); Wineman, Arthur L. (Greensburg, PA); Robey, Robert M. (North Huntingdon, PA)

    1985-01-01

    Improvements in the design of internal components of J-shaped steam generators for liquid metal fast breeder reactors. Complex design improvements have been made to the internals of J-shaped steam generators which improvements are intended to reduce tube vibration, tube jamming, flow problems in the upper portion of the steam generator, manufacturing complexities in tube spacer attachments, thermal stripping potentials and difficulties in the weld fabrication of certain components.

  9. Life Cycle Assessment of Hydrogen Production via Natural Gas Steam

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Reforming | Department of Energy Hydrogen Production via Natural Gas Steam Reforming Life Cycle Assessment of Hydrogen Production via Natural Gas Steam Reforming A life cycle assessment of hydrogen production via natural gas steam reforming was performed to examine the net emissions of greenhouse gases as well as other major environmental consequences. PDF icon 27637.pdf More Documents & Publications Life Cycle Assessment of Renewable Hydrogen Production via Wind/Electrolysis: Milestone

  10. Aerogel-Based Insulation for Industrial Steam Distribution Systems |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Aerogel-Based Insulation for Industrial Steam Distribution Systems Aerogel-Based Insulation for Industrial Steam Distribution Systems New Efficient Insulation for Pipes Allows for the Use of Less Material with High-Temperature Durability Thermal loss through steam distribution systems is a significant source of wasted energy in the U.S. industrial sector. Traditional pipe insulation employs mineral wool, fiberglass, calcium silicate, perlite, and various foams. Annular

  11. Steam-Electric Power-Plant-Cooling Handbook

    SciTech Connect (OSTI)

    Sonnichsen, J.C.; Carlson, H.A.; Charles, P.D.; Jacobson, L.D.; Tadlock, L.A.

    1982-02-01

    The Steam-Electric Power Plant Cooling Handbook provides summary data on steam-electric power plant capacity, generation and number of plants for each cooling means, by Electric Regions, Water Resource Regions and National Electric Reliability Council Areas. Water consumption by once-through cooling, cooling ponds and wet evaporative towers is discussed and a methodology for computation of water consumption is provided for a typical steam-electric plant which uses a wet evaporative tower or cooling pond for cooling.

  12. Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR)

    Energy Savers [EERE]

    Technology for Tank 48H Treatment Project (TTP) | Department of Energy Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) Technology Maturation Plan (TMP) Fluidized Bed Steam Reforming (FBSR) Technology for Tank 48H Treatment Project (TTP) This assessment determines the technology maturity level of the candidate Tank 48H treatment technologies that are being considered for implementation at DOE's SRS - specifically Fluidized Bed Steam Reformer System. PDF

  13. Building America Expert Meeting: Multifamily Hydronic and Steam Heating

    Energy Savers [EERE]

    Controls and Distribution Retrofits | Department of Energy Multifamily Hydronic and Steam Heating Controls and Distribution Retrofits Building America Expert Meeting: Multifamily Hydronic and Steam Heating Controls and Distribution Retrofits This expert meeting was conducted on July 13, 2011 by the ARIES Collaborative in New York City. The topic of this expert meeting was cost-effective controls and distribution retrofit options for hot water and steam space heating systems in multi-family

  14. DOE and Calpine Corporation Tap Geothermal Energy from Abandoned Steam

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Wells | Department of Energy DOE and Calpine Corporation Tap Geothermal Energy from Abandoned Steam Wells DOE and Calpine Corporation Tap Geothermal Energy from Abandoned Steam Wells April 9, 2015 - 3:48pm Addthis The Geysers geothermal complex, where the Energy Department’s geothermal exploration at Caldwell Ranch is located, remains the largest operating geothermal field in the world. Caldwell Ranch has achieved a first-ever replicable strategy to reopen an abandoned steam field

  15. Consider Installing a Condensing Economizer - Steam Tip Sheet #26A

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet is part of a series of tip sheets on how to optimize an industrial steam system.

  16. Return Condensate to the Boiler - Steam Tip Sheet #8

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  17. Dongfang Steam Turbine Works DFSTW | Open Energy Information

    Open Energy Info (EERE)

    Turbine Works DFSTW Jump to: navigation, search Name: Dongfang Steam Turbine Works (DFSTW) Place: Deyang, Sichuan Province, China Zip: 618000 Sector: Wind energy Product:...

  18. Steam System Efficiency Optimized After J.R. Simplot Fertilizer...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment...

  19. Install an Automatic Blowdown-Control System, Energy Tips: STEAM...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    heat-transfer capabilities of the boiler, resulting in poor fuel-to-steam effciency and possible pressure vessel damage. ... and Pressure Vessel Code describe recommended practices. ...

  20. Improving Steam System Performance: A Sourcebook for Industry

    SciTech Connect (OSTI)

    2004-10-01

    A sourcebook designed to provide steam system users with a reference outlining opportunities to improve system performance and optimize energy efficiency in industrial energy systems.

  1. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

  2. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon Improving Steam System Performance: A Sourcebook for Industry, Second Edition (October 2012) More Documents & Publications Flash High-Pressure Condensate to Regenerate ...

  3. Boiler Upgrades and Decentralizing Steam Systems Save Water and...

    Office of Environmental Management (EM)

    Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Case study details Naval Air Station Oceana...

  4. Review of Orifice Plate Steam Traps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Improving Steam System Performance: A Sourcebook for Industry, Second Edition Remove Condensate with Minimal Air Loss FAQS Reference Guide - Facility ...

  5. Y-12 Steam Plant Project Received National Recognition for Project...

    National Nuclear Security Administration (NNSA)

    Steam Plant Project Received National Recognition for Project Management Excellence | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission...

  6. Use Vapor Recompression to Recover Low-Pressure Waste Steam, Energy Tips: STEAM, Steam Tip Sheet #11 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    1 Use Vapor Recompression to Recover Low-Pressure Waste Steam Low-pressure steam exhaust from industrial operations such as evaporators or cookers is usually vented to the atmosphere or condensed in a cooling tower. Simultaneously, other plant operations may require intermediate-pressure steam at 20 to 50 pounds per square inch gauge (psig). Instead of letting down high- pressure steam across a throttling valve to meet these needs, low-pressure waste steam can be mechanically compressed or

  7. Sales lag sparks steam trap diversity

    SciTech Connect (OSTI)

    Crawford, E.

    1980-03-03

    Competing manufacturers have broadened their product range and customer services in an effort to survive a tightened market and the introduction of unconventional devices. Users and vendors agree that rising energy costs now give inspection and maintenance of steam traps top priority. New products on the market are described. Competition has led to some questionable advertising and legal action. Fixed orifice and temperature-actuated valves are among the alternative products offered. Models of the major manufacturers are compared by type, pressure and condensate load range, primary use, and price.

  8. The value of steam turbine upgrades

    SciTech Connect (OSTI)

    Potter, K.; Olear, D.

    2005-11-01

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  9. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    DOE Patents [OSTI]

    Gorman, William G. (Ballston Spa, NY); Carberg, William George (Ballston Spa, NY); Jones, Charles Michael (Ballston Lake, NY)

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  10. New Metallization Technique Suitable for 6-MW Pilot Production of Efficient Multicrystalline Solar Cells Using Upgraded Metallurgical Silicon: Final Technical Progress Report, December 17, 2007 -- June 16, 2009

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Subcontract Report NREL/SR-520-48591 August 2010 New Metallization Technique Suitable for 6-MW Pilot Production of Efficient Multicrystalline Solar Cells Using Upgraded Metallurgical Silicon Final Technical Progress Report December 17, 2007 - June 16, 2009 K. Ounadjela and A. Blosse CaliSolar, Inc. Sunnyvale, California A Project Funded under the U.S. DOE Solar Energy Technologies Program's Photovoltaic Technology Incubator National Renewable Energy Laboratory 1617 Cole Boulevard, Golden,

  11. Table 7.3 Average Prices of Purchased Electricity, Natural Gas, and Steam, 2010;

    U.S. Energy Information Administration (EIA) Indexed Site

    3 Average Prices of Purchased Electricity, Natural Gas, and Steam, 2010; Level: National and Regional Data; Row: NAICS Codes; Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam; Unit: U.S. Dollars per Physical Units. Electricity Components Natural Gas Components Steam Components Electricity Natural Gas Steam Electricity from Sources Natural Gas from Sources Steam from Sources Electricity from Local Other than Natural Gas from Local Other than Steam from Local Other than

  12. Table 7.7 Quantity of Purchased Electricity, Natural Gas, and Steam, 2010;

    U.S. Energy Information Administration (EIA) Indexed Site

    7 Quantity of Purchased Electricity, Natural Gas, and Steam, 2010; Level: National and Regional Data; Row: NAICS Codes; Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam; Unit: Physical Units or Btu. Electricity Components Natural Gas Components Steam Components Electricity Natural Gas Steam Electricity from Sources Natural Gas from Sources Steam from Sources Electricity from Local Other than Natural Gas from Local Other than Steam from Local Other than NAICS Total

  13. Replace Pressure-Reducing Valves with Backpressure Turbogenerators, Energy Tips: STEAM, Steam Tip Sheet #20 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    0 Replace Pressure-Reducing Valves with Backpressure Turbogenerators Many industrial facilities produce steam at a pressure higher than that demanded by process requirements. Steam passes through pressure-reducing valves (PRVs, also known as letdown valves) at various locations in the steam distribution system to let down or reduce its pressure. A noncondensing or backpressure steam turbine can perform the same pressure-reducing function as a PRV while converting steam energy into electrical

  14. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007...

  15. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam

    Broader source: Energy.gov [DOE]

    This tip sheet outlines optimal conditions for flashing high-pressure condensate to regenerate low-pressure steam in steam systems.

  16. Tools to Boost Steam System Efficiency, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program steam software tools can help industrial plants identify steam system improvements to save energy and money.

  17. Steam trap maintenance management saves $180,000 annually

    SciTech Connect (OSTI)

    Franks, F.C.; Wickersham, C.

    1985-12-01

    The Reichhold Chemical plant is located in Elizabeth, NJ. At this location, the cost of steam had skyrocketed to $5.30 per million Btu. The plant has 600 steam traps manufactured by ten different companies. Some 17 different models of traps are used with 33 piping configurations. There are five different operating pressures throughout the plant ranging from 15-175 psig, including 30, 65, and 120 psig. Five different applications of steam usage can be broken down as follows: steam tracing (56%); drip (21%); comfort heating (18%); tank coil (4%); and process (1%). In the fall of 1983, the annual yearly inspection of steam traps was supplanted with an independent trap survey service, specializing in detecting the malfunctioning of various types of steam traps. The basic program included location and tagging of all steam traps; survey and inspection of steam trap population; development of a trap map; and full computer analysis of collected data. It was determined that approximately 3919 lb/hr of steam could be saved by repairing the failed open traps and implementing the report's recommendations. There were also benefits from fixing the failed closed traps which were out of service at the time of the survey. These traps do not allow the flow of steam or condensate to pass through the orifice. This condition causes condensate to back up and reduce efficiency. The maintenance management has been pleased with the results and recommendations of the program. It has provided them with a complete inventory and status report of the 600 traps plantwide. It saved $180,000 over the previous year in energy expenditures. This was the most important contribution in lowering the plant energy costs.

  18. Deaerators in Industrial Steam Systems, Energy Tips: STEAM, Steam Tip Sheet #18 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8 Deaerators in Industrial Steam Systems Deaerators are mechanical devices that remove dissolved gases from boiler feedwater. Deaeration protects the steam system from the effects of corrosive gases. It accomplishes this by reducing the concentration of dissolved oxygen and carbon dioxide to a level where corrosion is minimized. A dissolved oxygen level of 5 parts per billion (ppb) or lower is needed to prevent corrosion in most high- pressure (>200 pounds per square inch) boilers. While

  19. Steam oxidation and chromia evaporation in ultrasupercritical steam boilers and turbines

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2009-07-01

    The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 {sup o}C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  20. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect (OSTI)

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energys goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  1. Achieve Steam System Excellence: Industrial Technologies Program BestPractices Steam Overview Fact Sheet

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    BESTPRACTICES STEAM PARTNERS 3M American Boiler Manufacturers Association Armstrong International, Inc. Association of Energy Engineers BASF Corporation Bethlehem Steel Corporation CERL - U.S. Army Corps of Engineers Council of Industrial Boiler Owners Enbridge Consumers Gas Enercheck Systems Industrial Interactions, Inc. Institute of Textile Technology Iowa Energy Center Johns Manville Corporation Millennium Chemicals* N.Y. State Energy Research and Development National Board of Boiler and

  2. SUPERCRITICAL STEAM CYCLE FOR NUCLEAR POWER PLANT

    SciTech Connect (OSTI)

    Tsiklauri, Georgi V.; Talbert, Robert J.; Schmitt, Bruce E.; Filippov, Gennady A.; Bogojavlensky, Roald G.; Grishanin, Evgeny I.

    2005-07-01

    Revolutionary improvement of the nuclear plant safety and economy with light water reactors can be reached with the application of micro-fuel elements (MFE) directly cooled by a supercritical pressure light-water coolant-moderator. There are considerable advantages of the MFE as compared with the traditional fuel rods, such as: Using supercritical and superheated steam considerably increases the thermal efficiency of the Rankine cycle up to 44-45%. Strong negative coolant and void reactivity coefficients with a very short thermal delay time allow the reactor to shutdown quickly in the event of a reactivity or power excursion. Core melting and the creation of corium during severe accidents are impossible. The heat transfer surface area is larger by several orders of magnitude due to the small spherical dimensions of the MFE. The larger heat exchange surface significantly simplifies residual heat removal by natural convection and radiation from the core to a subsequent passive system of heat removal.

  3. Method and apparatus for improving the performance of a steam driven power system by steam mixing

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA); Prichard, Andrew W. (Richland, WA); Reid, Bruce D. (Pasco, WA); Burritt, James (Virginia Beach, VA)

    1998-01-01

    A method and apparatus for improving the efficiency and performance of a steam driven power plant wherein addition of steam handling equipment to an existing plant results in a surprising increase in plant performance. For Example, a gas turbine electrical generation system with heat recovery boiler may be installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  4. Chemical tailoring of steam to remediate underground mixed waste contaminents

    DOE Patents [OSTI]

    Aines, Roger D. (Livermore, CA); Udell, Kent S. (Berkeley, CA); Bruton, Carol J. (Livermore, CA); Carrigan, Charles R. (Tracy, CA)

    1999-01-01

    A method to simultaneously remediate mixed-waste underground contamination, such as organic liquids, metals, and radionuclides involves chemical tailoring of steam for underground injection. Gases or chemicals are injected into a high pressure steam flow being injected via one or more injection wells to contaminated soil located beyond a depth where excavation is possible. The injection of the steam with gases or chemicals mobilizes contaminants, such as metals and organics, as the steam pushes the waste through the ground toward an extraction well having subatmospheric pressure (vacuum). The steam and mobilized contaminants are drawn in a substantially horizontal direction to the extraction well and withdrawn to a treatment point above ground. The heat and boiling action of the front of the steam flow enhance the mobilizing effects of the chemical or gas additives. The method may also be utilized for immobilization of metals by using an additive in the steam which causes precipitation of the metals into clusters large enough to limit their future migration, while removing any organic contaminants.

  5. Thermo-gasification of steam classified municipal solid waste

    SciTech Connect (OSTI)

    Eley, M.H.; Sebghati, J.M.

    1996-12-31

    Municipal solid waste (MSW) has been processed using a procedure called steam classification. This material has been examined for use as a combustion fuel, feedstock for composting, and cellulytic enzyme hydrolysis. An initial study has been conducted using a prototype plasma arc pyrolysis system to transform the steam classified MSW into a pyrolysis gas and vitrified material. With 136 kg (300 lbs) of the steam classified MSW pyrolysized at a feed rate of 22.7 kg/hour (50 lbs/hour), samples of the gas and grasslike material were captured for analysis. A presentation of the emission data and details on the system used will be presented.

  6. Steam bubble collapse induced water hammer in draining pipes

    SciTech Connect (OSTI)

    Griffith, P.; Silva, R.J.

    1991-08-01

    When hot steam replaces cold condensate in a horizontal or almost horizontal pipe, a steam bubble collapse induced water hammer often results. The effect of condensate drainage velocity and pipe declination on the incidence of steam bubble collapse induced water hammer is investigated experimentally. Declining the pipe more than 2.4{degrees} allows drainage velocities up to 3 ft/sec (1m/s) in a two inch (5 cm) pipe without water hammer. A semi-empirical theory allows extrapolation to other pressures, pipe sizes and inclinations. 4 refs.

  7. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Q. (Saratoga Springs, NY); Salamah, Samir A. (Niskayuna, NY); DeStefano, Thomas Daniel (Ballston Lake, NY)

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  8. Steam Plant Replaces Outdated Coal-Fired System | Department of Energy

    Energy Savers [EERE]

    Steam Plant Replaces Outdated Coal-Fired System Steam Plant Replaces Outdated Coal-Fired System September 1, 2012 - 12:00pm Addthis A new natural gas-fired steam plant will replace an older coal-fired steam plant shown here. The new plant has the capacity to heat buildings at the Portsmouth site much more efficiently than the old coal-fired steam plant. A new natural gas-fired steam plant will replace an older coal-fired steam plant shown here. The new plant has the capacity to heat buildings at

  9. Minimize Boiler Short Cycling Losses - Steam Tip Sheet #16

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  10. Recover Heat from Boiler Blowdown - Steam Tip Sheet #10

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  11. Minimize Boiler Short Cycling Losses - Steam Tip Sheet #16

    SciTech Connect (OSTI)

    2006-01-01

    This revised AMO tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  12. C++ Implementation of IAPWS Water/Steam Properties

    SciTech Connect (OSTI)

    Ling Zou; Haihua Zhao; Hongbin Zhang; Qiyue Lu

    2014-02-01

    For the calculations of water-involved systems, such as safety analysis of light water reactors, it is essential to provide accurate water properties. The International Association for the Properties of Water and Steam is an international non-profit association of national organizations concerned with the properties of water and steam. It provides internationally accepted formulations of water/steam properties for scientific and industrial applications. The purpose of this work is to provide a stand-alone software package in C++ programming language to provide accurate and efficient water/steam properties evaluation, based on the latest IAPWS releases. The discussion on related IAPWS releases, code implementations and verifications are provided in details.

  13. Dow Chemical Company: Assessment Leads to Steam System Energy...

    Broader source: Energy.gov (indexed) [DOE]

    Dow Chemical Company saved 272,000 MMBtu and 1.9 million annually after increasing the steam system energy efficiency of a plant in Louisiana. Dow Chemical Company: Assessment...

  14. Use Low-Grade Waste Steam to Power Absorption Chillers

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on waste steam to power absorption chillers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  15. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2007-10-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  16. Assessment of superheated steam drying of wood waste

    SciTech Connect (OSTI)

    Woods, B.G.; Nguyen, Y.; Bruce, S.

    1994-12-31

    A 5 MW co-generation facility using wood waste is described which will supply power to Ontario Hydro, steam to the sawmill for process heating, and hot water for district heating customers in the town. The use of superheated steam for drying the wood was investigated to determine the impact on boiler performance, the environmental impact and the economic feasibility. The main benefit with superheated steam drying is the reduction in VOC emissions. The capital cost is currently higher with superheated steam drying, but further investigation is warranted to determine if the cost reductions which could be achieved by manufacturing the major components in North America are sufficient to make the technology cost competitive.

  17. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate Retrofit Kit

    Broader source: Energy.gov [DOE]

    FEMP identified steam sterilizer condensate retrofit kits as a water-saving technology that is relevant to the federal sector, is commercially available, and offers significant water-savings potential.

  18. How to Calculate the True Cost of Steam | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    How to Calculate the True Cost of Steam How to Calculate the True Cost of Steam This brief details how to calculate the true cost of steam, which is important for monitoring and managing energy use in a plant, evaluating proposed design changes to the generation or distribution infrastructure and the process itself, and for continuing to identify competitive advantages through steam system and plant efficiency improvements. PDF icon How to Calculate the True Cost of Steam (September 2003) More

  19. Method for increasing steam decomposition in a coal gasification process

    DOE Patents [OSTI]

    Wilson, M.W.

    1987-03-23

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water- splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  20. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    Am improved apparatus is described for the downhole injection of steam into boreholes, for tertiary oil recovery. It includes an oxidant supply, a fuel supply, an igniter, a water supply, an oxidant compressor, and a combustor assembly. The apparatus is designed for efficiency, preheating of the water, and cooling of the combustion chamber walls. The steam outlet to the borehole is provided with pressure-responsive doors for closing the outlet in response to flameout. (DLC)

  1. Firm turns trash to steam, saves $60,500

    SciTech Connect (OSTI)

    Cohn, L.

    1982-05-17

    An incinerator/boiler system that the Ingersoll-Rand Co. uses to burn trash and produce steam for heating and parts cleaning saved the company $60,500 in avoided fuel and trash-disposal costs last year. Replacing a natural gas-fired boiler, the new system reduces the demand for gas by 14%. Heat recovered from the trash burning is transferred to the boiler to make steam. No smoke is emitted. (DCK)

  2. Steam System Opportunity Assessment for the Pulp and Paper, Chemical

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing, and Petroleum Refining Industries | Department of Energy Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries This report assesses steam generation and use in the pulp and paper, chemical manufacturing, and the petroleum refining industries. The report also estimates the energy savings potential available from

  3. Method for increasing steam decomposition in a coal gasification process

    DOE Patents [OSTI]

    Wilson, Marvin W. (Fairview, WV)

    1988-01-01

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water-splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  4. Recent Progress on Steam Hydrogasification of Carbonaceous Matter to Clean

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Synthetic Diesel Fuel | Department of Energy on Steam Hydrogasification of Carbonaceous Matter to Clean Synthetic Diesel Fuel Recent Progress on Steam Hydrogasification of Carbonaceous Matter to Clean Synthetic Diesel Fuel 2007 Diesel Engine-Efficiency & Emissions Research Conference (DEER 2007). 13-16 August, 2007, Detroit, Michigan. Sponsored by the U.S. Department of Energy's (DOE) Office of FreedomCAR and Vehicle Technologies (OFCVT). PDF icon deer07_singh.pdf More Documents &

  5. Table A39. Total Expenditures for Purchased Electricity and Steam

    U.S. Energy Information Administration (EIA) Indexed Site

    9. Total Expenditures for Purchased Electricity and Steam" " by Type of Supplier, Census Region, Census Division, and" " Economic Characteristics of the Establishment, 1994" " (Estimates in Million Dollars)" ," Electricity",," Steam" ,,,,,"RSE" ,"Utility","Nonutility","Utility","Nonutility","Row" "Economic

  6. Table A44. Average Prices of Purchased Electricity and Steam

    U.S. Energy Information Administration (EIA) Indexed Site

    4. Average Prices of Purchased Electricity and Steam" " by Type of Supplier, Census Region, Census Division, and" " Economic Characteristics of the Establishment, 1994" " (Estimates in Dollars per Physical Units)" ," Electricity",," Steam" ," (kWh)",," (million Btu)" ,,,,,"RSE" ,"Utility","Nonutility","Utility","Nonutility","Row" "Economic

  7. Drum drying of black liquor using superheated steam impinging jets

    SciTech Connect (OSTI)

    Shiravi, A.H.; Mujumdar, A.S.; Kubes, G.J. [McGill Univ., Montreal, Quebec (Canada)

    1997-05-01

    A novel drum dryer for black liquor utilizing multiple impinging jets of superheated steam was designed and built to evaluate the performance characteristics and effects of various operating parameters thereon. Appropriate ranges of parameters such as steam jet temperature and velocity were examined experimentally to quantify the optimal operating conditions for the formation of black liquor film on the drum surface as well as the drying kinetics.

  8. Savannah River's Biomass Steam Plant Success with Clean and Renewable

    Energy Savers [EERE]

    Energy | Department of Energy River's Biomass Steam Plant Success with Clean and Renewable Energy Savannah River's Biomass Steam Plant Success with Clean and Renewable Energy In order to meet the federal energy and environmental management requirements in Presidential Executive Order 13423, DOE Order 430.2B, and the Transformational Energy Action Management (TEAM) Initiative, DOE Secretary Samuel Bodman encouraged the DOE federal complex to utilize third party financing options like the

  9. Building America Technology Solutions for New and Existing Homes: Steam

    Energy Savers [EERE]

    System Balancing and Tuning for Multifamily Residential Buildings, Chicago, Illinois (Fact Sheet) | Department of Energy Steam System Balancing and Tuning for Multifamily Residential Buildings, Chicago, Illinois (Fact Sheet) Building America Technology Solutions for New and Existing Homes: Steam System Balancing and Tuning for Multifamily Residential Buildings, Chicago, Illinois (Fact Sheet) The Partnership for Advanced Residential Retrofit (PARR), a U.S. Department of Energy Building

  10. Downhole steam generator using low pressure fuel and air supply

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein a spiral, tubular heat exchanger is used in the combustion chamber to isolate the combustion process from the water being superheated for conversion into steam. The isolation allows combustion of a relatively low pressure oxidant and fuel mixture for generating high enthalpy steam. The fuel is preheated by feedback of combustion gases from the top of the combustion chamber through a fuel preheater chamber. The hot exhaust gases of combustion at the bottom of the combustion chamber, after flowing over the heat exchanger enter an exhaust passage and pipe. The exhaust pipe is mounted inside the water supply line heating the water flowing into the heat exchanger. After being superheated in the heat exchanger, the water is ejected through an expansion nozzle and converts into steam prior to penetration into the earth formation. Pressure responsive doors are provided at a steam outlet downstream of the nozzle and close when the steam pressure is lost due to flameout.

  11. Single pressure steam bottoming cycle for gas turbines combined cycle

    SciTech Connect (OSTI)

    Zervos, N.

    1990-01-30

    This patent describes a process for recapturing waste heat from the exhaust of a gas turbine to drive a high pressure-high temperature steam turbine and a low pressure steam turbine. It comprises: delivering the exhaust of the gas turbine to the hot side of an economizer-reheater apparatus; delivering a heated stream of feedwater and recycled condensate through the cold side of the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus to elevate the temperature below the pinch point of the boiler; delivering the discharge from the high pressure-high temperature steam turbine through the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus; driving the high pressure-high temperature steam turbine with the discharge stream of feedwater and recycled condensate which is heated to a temperature below the pinch point of the boiler by the economizer-reheater apparatus; and driving the low pressure steam turbine with the discharged stream of the high pressure-high temperature steam turbine reheated below the pinch point of the boiler by the economizer-reheater apparatus.

  12. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOE Patents [OSTI]

    Burdgick, Steven Sebastian (Schenectady, NY); Sexton, Brendan Francis (Simpsonville, SC); Kellock, Iain Robertson (Simpsonville, SC)

    2002-01-01

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  13. Evaluation of some transport and thermodynamic properties of superheated steam: Effects of steam temperature and pressure

    SciTech Connect (OSTI)

    Devahastin, S.; Mujumdar, A.S.

    2000-05-01

    For machine computation of drying, humidification and dehumidification processes it is necessary to have reliable correlations to predict transport and thermodynamic properties of the drying medium as functions of temperature and pressure. In this paper empirical correlations for specific volume, dynamic viscosity, thermal conductivity as well as specific isobaric heat capacity of superheated steam over the temperature range of 160--500 C and the pressure range of 100--500 kPa are presented. The Prandtl numbers at various temperatures and pressures are also presented. Comments on the properties and the use of these correlations are given.

  14. Heat recovery steam generator outlet temperature control system for a combined cycle power plant

    SciTech Connect (OSTI)

    Martens, A.; Myers, G.A.; McCarty, W.L.; Wescott, K.R.

    1986-04-01

    This patent describes a command cycle electrical power plant including: a steam turbine and at least one set comprising a gas turbine, an afterburner and a heat recovery steam generator having an attemperator for supplying from an outlet thereof to the steam turbine superheated steam under steam turbine operating conditions requiring predetermined superheated steam temperature, flow and pressure; with the gas turbine and steam turbine each generating megawatts in accordance with a plant load demand; master control means being provided for controlling the steam turbine and the heat recovery steam generator so as to establish the steam operating conditions; the combination of: first control means responsive to the gas inlet temperature of the heat recovery steam generator and to the plant load demand for controlling the firing of the afterburner; second control means responsive to the superheated steam predetermined temperature and to superheated steam temperature from the outlet for controlling the attemperator between a closed and an open position; the first and second control means being operated concurrently to maintain the superheated steam outlet temperature while controlling the load of the gas turbine independently of the steam turbine operating conditions.

  15. TWR Bench-Scale Steam Reforming Demonstration

    SciTech Connect (OSTI)

    Marshall, D.W.; Soelberg, N.R.

    2003-05-21

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by ThermoChem Waste Remediation, LLC, (TWR) for treatment of SBW into a ''road ready'' waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). TWR is the licensee of Manufacturing Technology Conservation International (MTCI) steam-reforming technology in the field of radioactive waste treatment. A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrate residues were about 400 ppm in the product and NOx destruction exceeded 86%. The demonstration was successful.

  16. TWR Bench-Scale Steam Reforming Demonstration

    SciTech Connect (OSTI)

    D. W. Marshall; N. R. Soelberg

    2003-05-01

    The Idaho Nuclear Technology and Engineering Center (INTEC) was home to nuclear fuel reprocessing activities for decades at the Idaho National Engineering and Environmental Laboratory. As a result of the reprocessing activities, INTEC has accumulated approximately one million gallons of acidic, radioactive, sodium-bearing waste (SBW). The purpose of this demonstration was to investigate a reforming technology, offered by ThermoChem Waste Remediation, LLC, (TWR) for treatment of SBW into a "road ready" waste form that would meet the waste acceptance criteria for the Waste Isolation Pilot Plant (WIPP). TWR is the licensee of Manufacturing Technology Conservation International (MTCI) steam-reforming technology in the field of radioactive waste treatment. A non-radioactive simulated SBW was used based on the known composition of waste tank WM-180 at INTEC. Rhenium was included as a non-radioactive surrogate for technetium. Data was collected to determine the nature and characteristics of the product, the operability of the technology, the composition of the off-gases, and the fate of key radionuclides (cesium and technetium) and volatile mercury compounds. The product contained a low fraction of elemental carbon residues in the cyclone and filter vessel catches. Mercury was quantitatively stripped from the product but cesium, rhenium (Tc surrogate), and the heavy metals were retained. Nitrate residues were about 400 ppm in the product and NOx destruction exceeded 86%. The demonstration was successful.

  17. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-04-01

    A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

  18. Reliable steam: To cogenerate or not to cogenerate?

    SciTech Connect (OSTI)

    Jaber, D.; Jones, T.; D'Anna, L.; Vetterick, R.

    1999-07-01

    Leading industrial companies and institutions are forever seeking new and better ways to reduce their expenses, reduce waste, meet environmental standards, and, in general, improve their bottom-line. One approach to achieving all of these goals is a 100 year-old concept, cogeneration. Many industrial and institutional plants need thermal energy, generally as steam, for manufacturing processes and heating. They also need electric power for motors, lighting, compressed air and air conditioning. Traditionally, these fundamental needs are met separately. Steam is produced with industrial boilers and electricity is purchased from a local utility company. However, these needs can be met at the same time with cogeneration, using the same heat source. Cogeneration is the concurrent production of electrical power and thermal energy from the same heat source. Large steam users commonly take advantage of cogeneration by using high pressure steam with a back pressure turbine to generate electricity, and extract lower pressure steam from the turbine exhaust for their process needs. This approach reduces their electric utility bills while still providing thermal energy for industrial processes. The result is also a more efficient process that uses less total heat and discharges less smoke up the stack. Newer technologies are making cogeneration opportunities available to smaller-sized thermal plants, and electric utility deregulation opportunities are causing many CEOs to seriously consider cogeneration in their manufacturing plants. Whether steam is created through cogeneration or separate generation, many opportunities exist to improve productivity in the distribution system, operation, and maintenance. These opportunities are captured by taking a systems approach, which is promoted by programs such as the Department of Energy's Steam Challenge.

  19. Potential failure of steam generator tubes following a station blackout

    SciTech Connect (OSTI)

    Ward, L.W.; Palmrose, D.E.

    1994-12-31

    The U.S. Nuclear Regulatory Commission is considering changes to pressurized water reactor (PWR) requirements relating to steam generator tube plugging and repair criteria, including leakage monitoring. The proposed changes are known as the alternate tube plugging criteria (APC) and are intended to permit PWRs to operate with through-wall cracks in steam generator tubes subject to meeting a specified limit on predicted primary to secondary leakage under accident conditions. To assess the consequences of the alternate plugging criteria, analyses were performed for a station blackout sequence in which the reactor core melts while the reactor coolant system (RCS) remains at high pressure. Evaluations were conducted to investigate the potential for tube failure with and without secondary system depressurization. The excessive heat coupled with the high-pressure differentials across the steam generator tubes could result in creep rupture failure of the tubes during a severe accident, which could lead to a radiological release directly to the environment. In order to assess the safety significance of the APC, it is important to identify the level of steam generator tube leakage that can occur without challenging the previous study conclusions that steam generator creep failure will not occur prior to a surge line or hot-leg failure. To assess the effect of leakage on steam generator tube integrity during a core melt sequence with the RCS at high pressure and the secondary side of the steam generators pressurized and depressurized, an analysis was performed for a core melt event resulting from an unmitigated station blackout to identify the total steamenerator and tube leakage flow rates that could induce tube ruptures prior to other RCS boudary faliures that could depressurize the RCS.

  20. Optimization of steam explosion pretreatment. Final report

    SciTech Connect (OSTI)

    Foody, P.

    1980-04-01

    Different operating conditions are required to optimize the yield from each of the various fractions in the substrate. Xylose recovery is maximized at short cooking times whereas maximum lignin recovery requires much longer cooking times. Peak glucose yield and rumen digestibility occur at intermediate times. If process conditions are set for maximum glucose yield we have achieved a yield of 68% of the theoretical, based on an average of a dozen substrates tested. Individual results ranged from 46 to 87%. If the process is optimized for maximum total sugars (i.e. glucose plus xylose) we have obtained an average yield of 60%, with a range of 31 to 75%. With rumen microflora, the average value of the in-vitro cellulose digestibility was 82%, with a range of 41 to 90%. The optimum operating conditions for total sugars are a pressure of 500 to 550 psig with a cooking time of 40 to 50 seconds and 35% starting moisture content. Particle size is not a significant factor, nor is pre-steaming or use of a constricting die in the gun nozzle. High quality lignin can be extracted with 80% yield. The Iotech lignin is very soluble, has a low molecular weight and is reactive. The unique properties of the lignin derive from the explosion at the end of the pretreatment. A lignin formaldehyde resin has been successfully formulated and tested. It represents a high value utilization of the lignin byproduct with immediate market potential. A detailed engineering design of the process gives an estimated operating cost of $7.50/OD ton of biomass. At this low cost, the Iotech process achieves many important pretreatment goals in a single step. The substrate has been sterilized; it has been pulverized into a powder; the cellulose has been accessible; and a highly reactive lignin fraction can be recovered and utilized.

  1. High-temperature oxidation of Zircaloy in hydrogen-steam mixtures. [PWR; BWR

    SciTech Connect (OSTI)

    Chung, H.M.; Thomas, G.R.

    1982-09-01

    Oxidation rates of Zircaloy-4 cladding tubes have been measured in hydrogen-steam mixtures at 1200 to 1700/sup 0/C. For a given isothermal oxidation temperature, the oxide layer thicknesses have been measured as a function of time, steam supply rate, and hydrogen overpressure. The oxidation rates in the mixtures were compared with similar data obtained in pure steam and helium-steam environments under otherwise identical conditions. The rates in pure steam and helium-steam mixtures were equivalent and comparable to the parabolic rates obtained under steam-saturated conditions and reported in the literature. However, when the helium was replaced with hydrogen of equivalent partial pressure, a significantly smaller oxidation rate was observed. For high steam-supply rates, the oxidation kinetics in a hydrogen-steam mixture were parabolic, but the rate was smaller than for pure steam or helium-steam mixtures. Under otherwise identical conditions, the ratio of the parabolic rate for hydrogen-steam to that for pure steam decreased with increasing temperature and decreasing steam-supply rate.

  2. Managing steam: An engineering guide to industrial, commercial, and utility systems

    SciTech Connect (OSTI)

    Makansi, J.

    1985-01-01

    This book is a guide to steam production, utilization, handling, transport, system optimization, and condensation and recovery. This book incudes a description of how steam, condensate, and hot water are used in various industrial, commercial, institutional, and utility sectors and explains how steam is generated and distributed. Waste-heat recovery, fluidized-bed boilers, and cogeneration systems and boiler control theory are discussed. The book also describes different types of valves, valve components, regulators, steam traps, and metering devices available for managing steam and condensate and discusses maintaining steam systems for optimum service and longer life.

  3. Use Low-Grade Waste Steam to Power Absorption Chillers | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Low-Grade Waste Steam to Power Absorption Chillers Use Low-Grade Waste Steam to Power Absorption Chillers This tip sheet on waste steam to power absorption chillers provides how-to advice for improving steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #14 PDF icon Use Low-Grade Waste Steam to Power Absorption Chillers (January 2012) More Documents & Publications Guide to Developing Air-Cooled Lithium Bromide (LiBr) Absorption for CHP Applications,

  4. Use Low-Grade Waste Steam to Power Absorption Chillers | Department of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Use Low-Grade Waste Steam to Power Absorption Chillers Use Low-Grade Waste Steam to Power Absorption Chillers This tip sheet on waste steam to power absorption chillers provides how-to advice for improving steam systems using low-cost, proven practices and technologies. STEAM TIP SHEET #14 PDF icon Use Low-Grade Waste Steam to Power Absorption Chillers (January 2012) More Documents & Publications Guide to Developing Air-Cooled Lithium Bromide (LiBr) Absorption for CHP

  5. Steam exit flow design for aft cavities of an airfoil

    DOE Patents [OSTI]

    Storey, James Michael (Clifton Park, NY); Tesh, Stephen William (Simpsonville, SC)

    2002-01-01

    Turbine stator vane segments have inner and outer walls with vanes extending therebetween. The inner and outer walls have impingement plates. Steam flowing into the outer wall passes through the impingement plate for impingement cooling of the outer wall surface. The spent impingement steam flows into cavities of the vane having inserts for impingement cooling the walls of the vane. The steam passes into the inner wall and through the impingement plate for impingement cooling of the inner wall surface and for return through return cavities having inserts for impingement cooling of the vane surfaces. A skirt or flange structure is provided for shielding the steam cooling impingement holes adjacent the inner wall aerofoil fillet region of the nozzle from the steam flow exiting the aft nozzle cavities. Moreover, the gap between the flash rib boss and the cavity insert is controlled to minimize the flow of post impingement cooling media therebetween. This substantially confines outflow to that exiting via the return channels, thus furthermore minimizing flow in the vicinity of the aerofoil fillet region that may adversely affect impingement cooling thereof.

  6. Downhole steam generator with improved preheating, combustion and protection features

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein feedback preheater means are provided for the fuel and water before entering the combustor assembly. First, combustion gases are conducted from the combustion chamber to locations in proximity to the water and fuel supplies. Secondly, both hot combustion gases and steam are conducted from the borehole back to the water and fuel supply. The water used for conversion to steam is passed in a countercurrent manner through a plurality of annular water flow channels surrounding the combustion chamber. In this manner, the water is preheated, and the combustion chamber is cooled simultaneously, thereby minimizing thermal stresses and deterioration of the walls of the combustion chamber. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet of the combustor assembly. The outlet doors and fluid flow functions may be controlled by a diagnostic/control module. The module is positioned in the water flow channel to maintain a relatively constant, controlled temperature.

  7. Bore tube assembly for steam cooling a turbine rotor

    DOE Patents [OSTI]

    DeStefano, Thomas Daniel (Ballston Lake, NY); Wilson, Ian David (Clifton Park, NY)

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  8. Life assessment product catalog for boilers, steam pipes, and steam turbines

    SciTech Connect (OSTI)

    Hoffman, S. , Santa Clara, CA )

    1992-07-01

    Aging fossil power plants, escalating costs of new plant construction, and load growth rate uncertainties are motivating utilities to make the most effective use of critical components in existing power plants. To help meet this need, EPRI has refined existing methods and developed new methods of predicting the remaining life of key fossil plant components with greater accuracy and confidence. This report describes 16 EPRI products (guidelines, computer programs, and other tools) that apply these techniques to boiler tubes, boiler headers, steam lines, and turbine rotors, blades, and casings. Utility personnel, including plant engineers, maintenance supervisor, engineering department staff, plant operating staff, and performance engineers, can use these products to assess remaining component life, as well as to set cost-effective maintenance procedures, inspection schedules, and operating procedures.

  9. Steam turbine development for advanced combined cycle power plants

    SciTech Connect (OSTI)

    Oeynhausen, H.; Bergmann, D.; Balling, L.; Termuehlen, H.

    1996-12-31

    For advanced combined cycle power plants, the proper selection of steam turbine models is required to achieve optimal performance. The advancements in gas turbine technology must be followed by advances in the combined cycle steam turbine design. On the other hand, building low-cost gas turbines and steam turbines is desired which, however, can only be justified if no compromise is made in regard to their performance. The standard design concept of two-casing single-flow turbines seems to be the right choice for most of the present and future applications worldwide. Only for very specific applications it might be justified to select another design concept as a more suitable option.

  10. Steam Generator Group Project. Task 6. Channel head decontamination

    SciTech Connect (OSTI)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described.

  11. A simplified model of decontamination by BWR steam suppression pools

    SciTech Connect (OSTI)

    Powers, D.A.

    1997-05-01

    Phenomena that can decontaminate aerosol-laden gases sparging through steam suppression pools of boiling water reactors during reactor accidents are described. Uncertainties in aerosol properties, aerosol behavior within gas bubbles, and bubble behavior in plumes affect predictions of decontamination by steam suppression pools. Uncertainties in the boundary and initial conditions that are dictated by the progression of severe reactor accidents and that will affect predictions of decontamination by steam suppression pools are discussed. Ten parameters that characterize boundary and initial condition uncertainties, nine parameters that characterize aerosol property and behavior uncertainties, and eleven parameters that characterize uncertainties in the behavior of bubbles in steam suppression pools are identified. Ranges for the values of these parameters and subjective probability distributions for parametric values within the ranges are defined. These uncertain parameters are used in Monte Carlo uncertainty analyses to develop uncertainty distributions for the decontamination that can be achieved by steam suppression pools and the size distribution of aerosols that do emerge from such pools. A simplified model of decontamination by steam suppression pools is developed by correlating features of the uncertainty distributions for total decontamination factor, DF(total), mean size of emerging aerosol particles, d{sub p}, and the standard deviation of the emerging aerosol size distribution, {sigma}, with pool depth, H. Correlations of the median values of the uncertainty distributions are suggested as the best estimate of decontamination by suppression pools. Correlations of the 10 percentile and 90 percentile values of the uncertainty distributions characterize the uncertainty in the best estimates. 295 refs., 121 figs., 113 tabs.

  12. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2008-09-01

    Goals of the U.S. Department of Energys Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  13. Hydrogen generation utilizing integrated CO2 removal with steam reforming

    DOE Patents [OSTI]

    Duraiswamy, Kandaswamy; Chellappa, Anand S

    2013-07-23

    A steam reformer may comprise fluid inlet and outlet connections and have a substantially cylindrical geometry divided into reforming segments and reforming compartments extending longitudinally within the reformer, each being in fluid communication. With the fluid inlets and outlets. Further, methods for generating hydrogen may comprise steam reformation and material adsorption in one operation followed by regeneration of adsorbers in another operation. Cathode off-gas from a fuel cell may be used to regenerate and sweep the adsorbers, and the operations may cycle among a plurality of adsorption enhanced reformers to provide a continuous flow of hydrogen.

  14. Method to prevent/mitigate steam explosions in casting pits

    DOE Patents [OSTI]

    Taleyarkhan, R.P.

    1996-12-24

    Steam explosions can be prevented or mitigated during a metal casting process by the placement of a perforated flooring system in the casting pit. An upward flow of compressed gas through this perforated flooring system is introduced during the casting process to produce a buffer layer between any spilled molten metal and the cooling water in the reservoir. This buffer layer provides a hydrodynamic layer which acts to prevent or mitigate steam explosions resulting from hot, molten metal being spilled into or onto the cooling water. 3 figs.

  15. Bucket-type steam traps removed in $82K retrofit

    SciTech Connect (OSTI)

    Poplett, J.

    1985-08-19

    A retrofit of 481 mostly failed steam traps at Martin Marietta's Aerospace Division should reduce steam costs by $70,000 and require little or no maintenance. Payback should occur within 14 months. The new traps include orifice, bellow-type thermostatic, and float-type traps that have few or no moving parts. Lack of maintenance was responsible for the poor performance of the bucket traps that were replaced, although manufacturers of the bucket traps disagree that replacement of certain parts is necessary every six months. The author describes the design and operation of each type of trap.

  16. Okeelanta Cogeneration Project: Electricity and steam from sugar cane

    SciTech Connect (OSTI)

    Schaberg, D.

    1994-12-31

    The Okeelanta Cogeneration Project is a Bagasse- and wood chip-fired cogeneration project with a net electrical output of approximately 70MW, located at the Okeelanta Corporation`s sugar mill in South Bay, Florida. The Project is comprised of three stoker type boilers each capable of producing 440,000 lbs/hr of steam at 1455 psia, 955F, and a single extraction/condensing steam turbine with a gross output of 75 MW. The electrical output will be sold to Florida Power and Light under the terms of an executed power purchase agreement and delivered at 138kV.

  17. Method to prevent/mitigate steam explosions in casting pits

    DOE Patents [OSTI]

    Taleyarkhan, Rusi P. (Knoxville, TN)

    1996-01-01

    Steam explosions can be prevented or mitigated during a metal casting process by the placement of a perforated flooring system in the casting pit. An upward flow of compressed gas through this perforated flooring system is introduced during the casting process to produce a buffer layer between any spilled molten metal and the cooling water in the reservoir. This buffer layer provides a hydrodynamic layer which acts to prevent or mitigate steam explosions resulting from hot, molten metal being spilled into or onto the cooling water.

  18. Use Vapor Recompression to Recover Low-Pressure Waste Steam (Revised0

    SciTech Connect (OSTI)

    Not Available

    2008-03-01

    This revised ITP tip sheet on recovering low-pressure waste steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  19. Use Vapor Recompression to Recover Low-Pressure Waste - Steam Tip Sheet #11

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on recovering low-pressure waste steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  20. Modeling the Effects of Steam-Fuel Reforming Products on Low...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    the Effects of Steam-Fuel Reforming Products on Low Temperature Combustion of n-Heptane Modeling the Effects of Steam-Fuel Reforming Products on Low Temperature Combustion of...

  1. Control Scheme Modifications Increase Efficiency of Steam Generation System at Exxon Mobil Gas Plant

    SciTech Connect (OSTI)

    2002-01-01

    This case study highlights control scheme modifications made to the steam system at ExxonMobil's Mary Ann Gas Plant in Mobile, Alabama, which improved steam flow efficiency and reduced energy costs.

  2. Replace Pressure-Reducing Valves with Backpressure Turbogenerators - Steam Tip Sheet #20

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on replacing pressure-reducing valves provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  3. File:03UTDGeothermalSteamLeaseUtahNonTrustLands.pdf | Open Energy...

    Open Energy Info (EERE)

    3UTDGeothermalSteamLeaseUtahNonTrustLands.pdf Jump to: navigation, search File File history File usage Metadata File:03UTDGeothermalSteamLeaseUtahNonTrustLands.pdf Size of this...

  4. File:03UTEGeothermalSteamLeaseUtahTrustLands.pdf | Open Energy...

    Open Energy Info (EERE)

    3UTEGeothermalSteamLeaseUtahTrustLands.pdf Jump to: navigation, search File File history File usage Metadata File:03UTEGeothermalSteamLeaseUtahTrustLands.pdf Size of this preview:...

  5. Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a

    Office of Environmental Management (EM)

    Petrochemical Plant | Department of Energy Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant This case study describes how Dow Chemical Company saved 272,000 MMBtu and $1.9 million annually after increasing the steam system energy efficiency of a plant in Louisiana. PDF icon Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a

  6. Semiconductor systems utilizing materials that form rectifying junctions in both N and P-type doping regions, whether metallurgically or field induced, and methods of use

    DOE Patents [OSTI]

    Welch, James D. (10328 Pinehurst Ave., Omaha, NE 68124)

    2000-01-01

    Disclosed are semiconductor systems, such as integrated circuits utilizing Schotky barrier and/or diffused junction technology, which semiconductor systems incorporate material(s) that form rectifying junctions in both metallurgically and/or field induced N and P-type doping regions, and methods of their use. Disclosed are Schottky barrier based inverting and non-inverting gate voltage channel induced semiconductor single devices with operating characteristics similar to multiple device CMOS systems and which can be operated as modulators, N and P-channel MOSFETS and CMOS formed therefrom, and (MOS) gate voltage controlled rectification direction and gate voltage controlled switching devices, and use of such material(s) to block parasitic current flow pathways. Simple demonstrative five mask fabrication procedures for inverting and non-inverting gate voltage channel induced semiconductor single devices with operating characteristics similar to multiple device CMOS systems are also presented.

  7. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam, Energy Tips: STEAM, Steam Tip Sheet #12 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Low-pressure process steam requirements are usually met by throttling high- pressure steam, but a portion of the process requirements can be achieved at low cost by fashing high-pressure condensate. Flashing is particularly attractive when it is not economically feasible to return the high-pressure condensate to the boiler. In the table below, the quantity of steam obtained per pound of condensate fashed is given as a function of

  8. Steam engines. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect (OSTI)

    1995-09-01

    The bibliography contains citations of selected patents concerning steam engines. The patents detail water spray injecter system, internal combustion, reaction chamber, valveless bi-chamber, multicylinder, steam recovery and recompression, sound simulator, oscillating, and rotary steam engines. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  9. Electric power generating plant having direct-coupled steam and compressed-air cycles

    DOE Patents [OSTI]

    Drost, M.K.

    1981-01-07

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  10. Experimental investigations of beet pulp drying in superheated steam under pressure

    SciTech Connect (OSTI)

    Urbaniec, K.; Malczewski, J. [Warsaw Univ. of Technology, Plock (Poland). Dept. of Process Equipment

    1997-10-01

    Beet pulp drying in superheated steam under pressure makes it possible to save energy in sugar factories. A new concept of a two-stage convective steam drier is presented. To obtain kinetic data on beet pulp drying, an experimental setup was built. Beet pulp samples were dried at steam pressure up to 4 bar and temperature up to 220 C.

  11. Electric power generating plant having direct coupled steam and compressed air cycles

    DOE Patents [OSTI]

    Drost, Monte K. (Richland, WA)

    1982-01-01

    An electric power generating plant is provided with a Compressed Air Energy Storage (CAES) system which is directly coupled to the steam cycle of the generating plant. The CAES system is charged by the steam boiler during off peak hours, and drives a separate generator during peak load hours. The steam boiler load is thereby levelized throughout an operating day.

  12. Optimization of some parameters of atomic steam-gas powerplant

    SciTech Connect (OSTI)

    Ratnikov, Y.F.

    1985-10-21

    Determination of optimum parameters of binary-type atomic steam-gas powerplant is a difficult analytical problem in view of the complicated interdependence of parameters, which characterize the reactor, gas-turbine, and steam-turbine parts of the installation. Conclusions include: 1) Determination of optimum parameters of atomic steam-gas installation is recommended to produce with gas consumption = const and heat output of the reactor = var. since best technical-economic indices of installation correspond to this case. 2) With increase in power of atomic steam-gas installation, together with improvement in economic indices, the optimum pressure ratio descends and optimum temperature of feed water increases. 3) Increase in the fuel component leads to a decrease of optimum pressure ratio and to increase in temperature of feed water. 4) Change of cost of reactor plant over wide limits virtually does not have effect on numerical values of optimum parameters being investigated. 5) In all cases optimum pressure ratio is more, and temperature of feed water is less than outer limits, obtained by thermodynamic calculations.

  13. Status of the CRBRP steam-generator design

    SciTech Connect (OSTI)

    Schmidt, J.E.; Martinez, R.S.; Murdock, J.F.

    1981-06-01

    Fabrication of the Prototype Unit is near completion and will be delivered to the test site in August, 1981. The Plant Unit design is presently at an advanced stage and will result in steam generator units fully capable of meeting all the requiments of the CRBRP Power Plant.

  14. Downhole steam generator with improved preheating, combustion, and protection features

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, a downhole steam generator is designed which provides for efficient counterflow cooling of the combustion chamber walls and preheating of the fuel and water. Pressure-responsive doors are provided for closing and opening the outlet in response to flameout, thereby preventing flooding of the combustion chamber. (DLC)

  15. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    Apparatus and method for generation of steam in a borehole for penetration into an earth formation wherein a downhole oxidant compressor is used to compress relatively low pressure (atmospheric) oxidant, such as air, to a relatively high pressure prior to mixing with fuel for combustion. The multi-stage compressor receives motive power through a shaft driven by a gas turbine powered by the hot expanding combustion gases. The main flow of compressed oxidant passes through a velocity increasing nozzle formed by a reduced central section of the compressor housing. An oxidant bypass feedpipe leading to peripheral oxidant injection nozzles of the combustion chamber are also provided. The downhole compressor allows effective steam generation in deep wells without need for high pressure surface compressors. Feedback preheater means are provided for preheating fuel in a preheat chamber. Preheating of the water occurs in both a water feed line running from aboveground and in a countercurrent water flow channel surrounding the combustor assembly. The countercurrent water flow channels advantageously serve to cool the combustion chamber wall. The water is injected through slotted inlets along the combustion chamber wall to provide an unstable boundary layer and stripping of the water from the wall for efficient steam generation. Pressure responsive doors are provided at the steam outlet for closing and sealing the combustion chamber from entry of reservoir fluids in the event of a flameout.

  16. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 C).

  17. Steam Reforming of Low-Level Mixed Waste

    SciTech Connect (OSTI)

    1998-01-01

    Under DOE Contract No. DE-AR21-95MC32091, Steam Reforming of Low-Level Mixed Waste, ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design construction, and testing of the PDU as well as performance and economic projections for a 500- lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area published April 1997.1 The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfidly tested including a 750-hour test on material simulating a PCB- and Uranium- contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (>99.9999oA) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radlonuclides in the volume-reduced solids. Cost studies have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  18. Replacement of alloy 800H superheated steam line

    SciTech Connect (OSTI)

    Barbier, R.A.; Bullock, J.W. [Sterling Chemicals, Texas City, TX (United States)

    1996-07-01

    Sterling Chemicals utilizes alloy 800HT (UNS N08811) piping for superheated steam service in its styrene dehydrogenation unit. An engineering project to replace these lines was recently completed. Material acquisition, shop fabrication, inspection requirements, and field erection will be highlighted in this paper.

  19. Pebble Bed Boiling Water Reactor Concept With Superheated Steam

    SciTech Connect (OSTI)

    Tsiklauri, G.; Newman, D.; Meriwether, G.; Korolev, V. [Pacific Northwest National Laboratory, P.O. Box 999 Richland, WA 99352 (United States)

    2002-07-01

    An Advanced Nuclear Reactor concept is presented which extends Boiling Water Reactor technology with micro-fuel elements (MFE) and produces superheated steam. A nuclear plant with MFE is highly efficient and safe, due to ceramic-clad nuclear fuel. Water is used as both moderator and coolant. The fuel consists of spheres of about 1.5 mm diameter of UO{sub 2} with several external coatings of different carbonaceous materials. The outer coating of the particles is SiC, manufactured with chemical vapor disposition (CVD) technology. Endurance of the integrity of the SiC coating in water, air and steam has been demonstrated experimentally in Germany, Russia and Japan. This paper describes a result of a preliminary design and analysis of 3750 MWt (1500 MWe) plant with standard pressure of 16 MPa, which is widely achieved in the vessel of pressurized-water type reactors. The superheated steam outlet temperature of 550 deg. C elevates the steam cycle to high thermal efficiency of 42%. (authors)

  20. Implementation and Rejection of Industrial Steam System Energy Efficiency Measures

    SciTech Connect (OSTI)

    Therkelesen, Peter; McKane, Aimee

    2013-05-01

    Steam systems consume approximately one third of energy applied at U.S. industrial facilities. To reduce energy consumption, steam system energy assessments have been conducted on a wide range of industry types over the course of five years through the Energy Savings Assessment (ESA) program administered by the U.S. Department of Energy (U.S. DOE). ESA energy assessments result in energy efficiency measure recommendations that are given potential energy and energy cost savings and potential implementation cost values. Saving and cost metrics that measure the impact recommended measures will have at facilities, described as percentages of facility baseline energy and energy cost, are developed from ESA data and used in analyses. Developed savings and cost metrics are examined along with implementation and rejection rates of recommended steam system energy efficiency measures. Based on analyses, implementation of steam system energy efficiency measures is driven primarily by cost metrics: payback period and measure implementation cost as a percentage of facility baseline energy cost (implementation cost percentage). Stated reasons for rejecting recommended measures are primarily based upon economic concerns. Additionally, implementation rates of measures are not only functions of savings and cost metrics, but time as well.

  1. Y-12 Steam Plant Project Received National Recognition for Project

    National Nuclear Security Administration (NNSA)

    Management Excellence | National Nuclear Security Administration Steam Plant Project Received National Recognition for Project Management Excellence | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the Stockpile Preventing Proliferation Powering the Nuclear Navy Emergency Response Recapitalizing Our Infrastructure Countering Nuclear Terrorism About Our Programs Our History Who We Are Our Leadership Our Locations Budget Our Operations

  2. Practical aspects of steam injection processes: A handbook for independent operators

    SciTech Connect (OSTI)

    Sarathi, P.S.; Olsen, D.K.

    1992-10-01

    More than 80% of the total steam injection process operating costs are for the production of steam and the operation of surface and subsurface equipment. The proper design and operation of the surface equipment is of critical importance to the success of any steam injection operation. However, the published monographs on thermal recovery have attached very little importance to this aspect of thermal oil recovery; hence, a definite need exists for a comprehensive manual that places emphasis on steam injection field practices and problems. This handbook is an attempt to fulfill this need. This handbook explores the concept behind steam injection processes and discusses the information required to evaluate, design, and implement these processes in the field. The emphasis is on operational aspects and those factors that affect the technology and economics of oil recovery by steam. The first four chapters describe the screening criteria, engineering, and economics of steam injection operation as well as discussion of the steam injection fundamentals. The next four chapters begin by considering the treatment of the water used to generate steam and discuss in considerable detail the design, operation and problems of steam generations, distribution and steam quality determination. The subsurface aspects of steamflood operations are addressed in chapters 9 through 12. These include thermal well completion and cementing practices, insulated tubulars, and lifting equipment. The next two chapters are devoted to subsurface operational problems encountered with the use of steam. Briefly described in chapters 15 and 16 are the steam injection process surface production facilities, problems and practices. Chapter 17 discusses the importance of monitoring in a steam injection project. The environmental laws and issues of importance to steam injection operation are outlined in chapter 18.

  3. Use Feedwater Economizers for Waste Heat Recovery, Energy Tips: STEAM, Steam Tip Sheet #3 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PROGRAM Energy Tips: STEAM Steam Tip Sheet #3 Use Feedwater Economizers for Waste Heat Recovery A feedwater economizer reduces steam boiler fuel requirements by transferring heat from the fue gas to incoming feedwater. Boiler fue gases are often rejected to the stack at temperatures more than 100°F to 150°F higher than the temperature of the generated steam. Generally, boiler effciency can be increased by 1% for every 40°F reduction in fue gas temperature. By recovering waste heat, an

  4. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian D. (Mauldin, SC); Wesorick, Ronald R. (Albany, NY)

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  5. Overheating in Hot Water- and Steam-Heated Multifamily Buildings

    SciTech Connect (OSTI)

    Dentz, J.; Varshney, K.; Henderson, H.

    2013-10-01

    Apartment temperature data have been collected from the archives of companies that provide energy management systems (EMS) to multifamily buildings in the Northeast U.S. The data have been analyzed from more than 100 apartments in eighteen buildings where EMS systems were already installed to quantify the degree of overheating. This research attempts to answer the question, 'What is the magnitude of apartment overheating in multifamily buildings with central hot water or steam heat?' This report provides valuable information to researchers, utility program managers and building owners interested in controlling heating energy waste and improving resident comfort. Apartment temperature data were analyzed for deviation from a 70 degrees F desired setpoint and for variation by heating system type, apartment floor level and ambient conditions. The data shows that overheating is significant in these multifamily buildings with both hot water and steam heating systems.

  6. Oil shale retorting with steam and produced gas

    SciTech Connect (OSTI)

    Merrill, L.S. Jr.; Wheaton, L.D.

    1991-08-20

    This patent describes a process for retorting oil shale in a vertical retort. It comprises introducing particles of oil shale into the retort, the particles of oil shale having a minimum size such that the particles are retained on a screen having openings 1/4 inch in size; contacting the particles of oil shale with hot gas to heat the particles of oil shale to a state of pyrolysis, thereby producing retort off-gas; removing the off-gas from the retort; cooling the off-gas; removing oil from the cooled off-gas; separating recycle gas from the off-gas, the recycle gas comprising steam and produced gas, the steam being present in amount, by volume, of at least 50% of the recycle gas so as to increase the yield of sand oil; and heating the recycle gas to form the hot gas.

  7. Physical Characterization and Steam Chemical Reactivity of Carbon Fiber Composites

    SciTech Connect (OSTI)

    Anderl, Robert Andrew; Pawelko, Robert James; Smolik, Galen Richard

    2001-05-01

    This report documents experiments and analyses that have been done at the Idaho National Engineering and Environmental Laboratory (INEEL) to measure the steam chemical reactivity of two types of carbon fiber composites, NS31 and NB31, proposed for use at the divertor strike points in an ITER-like tokamak. These materials are 3D CFCs constituted by a NOVOLTEX preform and densified by pyrocarbon infiltration and heat treatment. NS31 differs from NB31 in that the final infiltration was done with liquid silicon to reduce the porosity and enhance the thermal conductivity of the CFC. Our approach in this work was twofold: (1) physical characterization measurements of the specimens and (2) measurements of the chemical reactivity of specimens exposed to steam.

  8. Aerogel-Based Insulation for Industrial Steam Distribution Systems

    SciTech Connect (OSTI)

    John Williams

    2011-03-30

    Thermal losses in industrial steam distribution systems account for 977 trillion Btu/year in the US, more than 1% of total domestic energy consumption. Aspen Aerogels worked with Department of Energys Industrial Technologies Program to specify, develop, scale-up, demonstrate, and deliver Pyrogel XT, an aerogel-based pipe insulation, to market to reduce energy losses in industrial steam systems. The product developed has become Aspens best selling flexible aerogel blanket insulation and has led to over 60 new jobs. Additionally, this product has delivered more than ~0.7 TBTU of domestic energy savings to date, and could produce annual energy savings of 149 TBTU by 2030. Pyrogel XTs commercial success has been driven by its 2-4X better thermal performance, improved durability, greater resistance to corrosion under insulation (CUI), and faster installation times than incumbent insulation materials.

  9. Steam Balancing and Tuning for Multifamily Residential Buildings in Chicagoland

    SciTech Connect (OSTI)

    Choi, J.; Ludwig, P.; Brand, L.

    2012-08-01

    Older heating systems often suffer from mis-investment--multiple contractors upgrading parts of systems in inadequate or inappropriate ways that reduce system functionality and efficiency--or from a lack of proper maintenance. This technical report addresses these barriers to information, contractor resources, and cost-savings. Building off of previous research, CNT Energy conducted a study to identify best practices for the methodology, typical costs, and energy savings associated with steam; system balancing.

  10. Oxidation of alloys targeted for advanced steam turbines

    SciTech Connect (OSTI)

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.; Alman, D.E.

    2006-03-12

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energys Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760C. This research examines the steamside oxidation of alloys for use in USC systems, with emphasis placed on applications in high- and intermediate-pressure turbines.

  11. Investigation of thermal storage and steam generator issues

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    A review and evaluation of steam generator and thermal storage tank designs for commercial nitrate salt technology showed that the potential exists to procure both on a competitive basis from a number of qualified vendors. The report outlines the criteria for review and the results of the review, which was intended only to assess the feasibility of each design, not to make a comparison or select the best concept.

  12. Technology for Treatment of Liquid Radioactive Waste Generated during Uranium and Plutonium Chemical and Metallurgical Manufacturing in FSUE PO Mayak - 13616

    SciTech Connect (OSTI)

    Adamovich, D. [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation)] [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation); Batorshin, G.; Logunov, M.; Musalnikov, A. [FSUE 'PO Mayak', 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)] [FSUE 'PO Mayak', 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)

    2013-07-01

    Created technological scheme for treatment of liquid radioactive waste generated while uranium and plutonium chemical and metallurgical manufacturing consists of: - Liquid radioactive waste (LRW) purification from radionuclides and its transfer into category of manufacturing waste; - Concentration of suspensions containing alpha-nuclides and their further conversion to safe dry state (calcinate) and moving to long controlled storage. The following technologies are implemented in LRW treatment complex: - Settling and filtering technology for treatment of liquid intermediate-level waste (ILW) with volume about 1500m{sup 3}/year and alpha-activity from 10{sup 6} to 10{sup 8} Bq/dm{sup 3} - Membrane and sorption technology for processing of low-level waste (LLW) of radioactive drain waters with volume about 150 000 m{sup 3}/year and alpha-activity from 10{sup 3} to 10{sup 4} Bq/dm{sup 3}. Settling and filtering technology includes two stages of ILW immobilization accompanied with primary settling of radionuclides on transition metal hydroxides with the following flushing and drying of the pulp generated; secondary deep after settling of radionuclides on transition metal hydroxides with the following solid phase concentration by the method of tangential flow ultrafiltration. Besides, the installation capacity on permeate is not less than 3 m{sup 3}/h. Concentrates generated are sent to calcination on microwave drying (MW drying) unit. Membrane and sorption technology includes processing of averaged sewage flux by the method of tangential flow ultrafiltration with total capacity of installations on permeate not less than 18 m{sup 3}/h and sorption extraction of uranium from permeate on anionite. According to radionuclide contamination level purified solution refers to general industrial waste. Concentrates generated during suspension filtering are evaporated in rotary film evaporator (RFE) in order to remove excess water, thereafter they are dried on infrared heating facility. Solid concentrate produced is sent for long controlled storage. Complex of the procedures carried out makes it possible to solve problems on treatment of LRW generated while uranium and plutonium chemical and metallurgical manufacturing in Federal State Unitary Enterprise (FSUE) Mayak and cease its discharge into open water reservoirs. (authors)

  13. Origin State Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    State 2001 2002 2003 2004 2005 2006 2007 2008 2009 2001-2009 2008-2009 Alabama Alabama W W W W W W W W W W W Alabama Georgia W W W W W W W W W W W Alabama Illinois - - - - - W W...

  14. Origin State Destination State

    Gasoline and Diesel Fuel Update (EIA)

    W W - - - Wyoming Iowa 12.31 12.03 W W W - No deliveries reported W Data Withheld Source: Form EIA-923 Power Plant Operations Report Real values derived using the GDP...

  15. Origin State Destination State

    Gasoline and Diesel Fuel Update (EIA)

    W 11.42 12.78 W 11.9 Wyoming Indiana W W - - - Wyoming Iowa 13.36 13.20 W W W - No deliveries reported W Data Withheld Source: Form EIA-923 Power Plant Operations Report...

  16. Basin Destination State

    Gasoline and Diesel Fuel Update (EIA)

    0.0323 0.0284 W - W W - - - Northern Appalachian Basin Florida 0.0146 W W W W 0.0223 W W W W W Northern Appalachian Basin Illinois W W - - - - - - - - - Northern Appalachian...

  17. Basin Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    43 0.0294 W - W W - - - Northern Appalachian Basin Florida 0.0161 W W W W 0.0216 W W W W W Northern Appalachian Basin Illinois W W - - - - - - - - - Northern Appalachian Basin...

  18. Origin State Destination State

    Gasoline and Diesel Fuel Update (EIA)

    Alabama Kentucky - W - - - Alabama New Jersey W - - - - Alabama Pennsylvania - W - - - Arizona Arizona W W W W W Colorado Alabama 34.52 30.35 27.67 -10.5 -8.8 Colorado Arizona...

  19. Origin State Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Alabama Illinois - - - - - W W W W - W Colorado Alabama - W W W W W W W W - W Colorado Arizona W W W W W W W W W W W Colorado Arkansas - - - - W W W W - - - Colorado California - -...

  20. Origin State Destination State

    Gasoline and Diesel Fuel Update (EIA)

    Alabama Kentucky - W - - - Alabama New Jersey W - - - - Alabama Pennsylvania - W - - - Arizona Arizona W W W W W Colorado Alabama 31.79 27.66 24.93 -11.5 -9.9 Colorado Arizona...

  1. By Coal Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    California (thousand short tons) Coal Origin State Transportation Mode Electric Power Sector Coke Plants Industrial Plants (excluding Coke) Commercial & Institutional Total...

  2. Origin State Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Kansas W W W W W - - - - - - Colorado Kentucky W W W W W W W W W W W Colorado Massachusetts - - - W W - - - - - - Colorado Michigan - - - W - - - - - - - Colorado Minnesota W...

  3. Basin Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    10.68 12.03 13.69 14.71 16.11 19.72 20.69 9.1 4.9 Northern Appalachian Basin Massachusetts W W - - - - - - - - - Northern Appalachian Basin Michigan 6.74 8.16 W 8.10 W W...

  4. Basin Destination State

    Gasoline and Diesel Fuel Update (EIA)

    11.34 12.43 13.69 14.25 15.17 18.16 18.85 6.5 3.8 Northern Appalachian Basin Massachusetts W W - - - - - - - - - Northern Appalachian Basin Michigan 7.43 8.85 W 8.37 W W...

  5. Origin State Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    9.80 3.32 -17.1 -66.1 Kentucky Maryland - W - - - Kentucky Minnesota W W - - - Kentucky North Carolina - - 34.18 - - Kentucky Pennsylvania - - W - - Kentucky South Carolina - -...

  6. Origin State Destination State

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    8.93 2.99 -18.0 -66.5 Kentucky Maryland - W - - - Kentucky Minnesota W W - - - Kentucky North Carolina - - 30.79 - - Kentucky Pennsylvania - - W - - Kentucky South Carolina - -...

  7. Selection of materials for sodium fast reactor steam generators

    SciTech Connect (OSTI)

    Dubiez-Le Goff, S.; Garnier, S.; Gelineau, O.; Dalle, F.; Blat-Yrieix, M.; Augem, J. M.

    2012-07-01

    Sodium Fast Reactor (SFR) is considered in France as the most mature technology of the different Generation IV systems. In the short-term the designing work is focused on the identification of the potential tracks to demonstrate licensing capability, availability, in-service inspection capability and economical performance. In that frame materials selection for the major components, as the steam generator, is a particularly key point managed within a French Research and Development program launched by AREVA, CEA and EDF. The choice of the material for the steam generator is indeed complex because various aspects shall be considered like mechanical and thermal properties at high temperature, interaction with sodium on one side and water and steam on the other side, resistance to wastage, procurement, fabrication, weldability and ability for inspection and in-situ intervention. The following relevant options are evaluated: the modified 9Cr1Mo ferritic-martensitic grade and the Alloy 800 austenitic grade. The objective of this paper is to assess for both candidates their abilities to reach the current SFR needs regarding material design data, from AFCEN RCC-MRx Code in particular, compatibility with environments and manufacturability. (authors)

  8. Steam reforming of low-level mixed waste. Final report

    SciTech Connect (OSTI)

    1998-06-01

    ThermoChem has successfully designed, fabricated and operated a nominal 90 pound per hour Process Development Unit (PDU) on various low-level mixed waste surrogates. The design, construction, and testing of the PDU as well as performance and economic projections for a 300-lb/hr demonstration and commercial system are described. The overall system offers an environmentally safe, non-incinerating, cost-effective, and publicly acceptable method of processing LLMW. The steam-reforming technology was ranked the No. 1 non-incineration technology for destruction of hazardous organic wastes in a study commissioned by the Mixed Waste Focus Area and published in April 1997. The ThermoChem steam-reforming system has been developed over the last 13 years culminating in this successful test campaign on LLMW surrogates. Six surrogates were successfully tested including a 750-hour test on material simulating a PCB- and Uranium-contaminated solid waste found at the Portsmouth Gaseous Diffusion Plant. The test results indicated essentially total (> 99.9999%) destruction of RCRA and TSCA hazardous halogenated organics, significant levels of volume reduction (> 400 to 1), and retention of radionuclides in the volume-reduced solids. Economic evaluations have shown the steam-reforming system to be very cost competitive with more conventional and other emerging technologies.

  9. High performance steam development. Final report, Phase No. 3: 1500{degree}F steam plant for industrial cogeneration prototype development tests

    SciTech Connect (OSTI)

    Duffy, T.; Schneider, P.

    1996-01-01

    As a key part of DOE`s and industry`s R&D efforts to improve the efficiency, cost, and emissions of power generation, a prototype High Performance Steam System (HPSS) has been designed, built, and demonstrated. The world`s highest temperature ASME Section I coded power plant successfully completed over 100 hours of development tests at 1500{degrees}F and 1500 psig on a 56,000 pound per hour steam generator, control valve and topping turbine at an output power of 5500 hp. This development advances the HPSS to 400{degrees}F higher steam temperature than the current best technology being installed around the world. Higher cycle temperatures produce higher conversion efficiencies and since steam is used to produce the large majority of the world`s power, the authors expect HPSS developments will have a major impact on electric power production and cogeneration in the twenty-first century. Coal fueled steam plants now produce the majority of the United States electric power. Cogeneration and reduced costs and availability of natural gas have now made gas turbines using Heat Recovery Steam Generators (HRSG`s) and combined cycles for cogeneration and power generation the lowest cost producer of electric power in the United States. These gas fueled combined cycles also have major benefits in reducing emissions while reducing the cost of electricity. Development of HPSS technology can significantly improve the efficiency of cogeneration, steam plants, and combined cycles. Figure 2 is a TS diagram that shows the HPSS has twice the energy available from each pound of steam when expanding from 1500{degrees}F and 1500 psia to 165 psia (150 psig, a common cogeneration process steam pressure). This report describes the prototype component and system design, and results of the 100-hour laboratory tests. The next phase of the program consists of building up the steam turbine into a generator set, and installing the power plant at an industrial site for extended operation.

  10. Feasibility studies to establish at the Kazakhstan Ulba metallurgical plant the manufacturing capability to produce low-enriched uranium certified reference materials

    SciTech Connect (OSTI)

    Kuzminski, Jozef; Nesuhoff, J; Cratto, P; Pfennigwerth, G; Mikhailenko, A; Maliutina, I; Nations, J

    2009-01-01

    One of the salient features of the transition plan that the United States Department of Energy/National Nuclear Security Administration (DOE/NNSA) is presently implementing in the Former Soviet Union countries is the availability of uranium certified reference materials for calibration of nondestructive assay (NDA) measurement equipment. To address this challenge, DOE/NNSA and U.S. national laboratories have focused their cooperative efforts on establishing a reliable source for manufacturing, certifying, and supplying of such standards. The Ulba Metallurgical Plant (UMP), Kazakhstan, which processes large quantities of low-enriched uranium to produce ceramic fuel pellets for nuclear-powered reactors, is well situated to become a key supplier of low-enriched uranium certified reference materials for the country and Central Asia region. We have recently completed Phase I of a feasibility study to establish at UMP capabilities of manufacturing these standards. In this paper we will discuss details of a proposed methodology for uranium down-blending, material selection and characterization, and a proposed methodology of measurement by destructive (DA) and non-destructive (NDA) analysis to form a database for material certification by the competent State authorities in the Republic of Kazakhstan. In addition, we will discuss the prospect for manufacturing of such standards at UMP.

  11. An assessment and evaluation for recycle/reuse of contaminated process and metallurgical equipment at the DOE Rocky Flats Plant Site -- Building 865. Final report

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    An economic analysis of the potential advantages of alternatives for recycling and reusing equipment now stored in Building 865 at the Rocky Flats Plant (RFP) in Colorado has been conducted. The inventory considered in this analysis consists primarily of metallurgical and process equipment used before January 1992, during development and production of nuclear weapons components at the site. The economic analysis consists of a thorough building inventory and cost comparisons for four equipment dispositions alternatives. The first is a baseline option of disposal at a Low Level Waste (LLW) landfill. The three alternatives investigated are metal recycling, reuse with the government sector, and release for unrestricted use. This report provides item-by-item estimates of value, disposal cost, and decontamination cost. The economic evaluation methods documented here, the simple cost comparisons presented, and the data provided as a supplement, should provide a foundation for D&D decisions for Building 865, as well as for similar D&D tasks at RFP and at other sites.

  12. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect (OSTI)

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  13. Superheated-steam test of ethylene propylene rubber cables using a simultaneous aging and accident environment

    SciTech Connect (OSTI)

    Bennett, P.R.; St. Clair, S.D.; Gilmore, T.W.

    1986-06-01

    The superheated-steam test exposed different ethylene propylene rubber (EPR) cables and insulation specimens to simultaneous aging and a 21-day simultaneous accident environment. In addition, some insulation specimens were exposed to five different aging conditions prior to the 21-day simultaneous accident simulation. The purpose of this superheated-steam test (a follow-on to the saturated-steam tests (NUREG/CR-3538)) was to: (1) examine electrical degradation of different configurations of EPR cables; (2) investigate differences between using superheated-steam or saturated-steam at the start of an accident simulation; (3) determine whether the aging technique used in the saturated-steam test induced artificial degradation; and (4) identify the constituents in EPR that affect moisture absorption.

  14. Improving Steam System Performance: A Sourcebook for Industry, Second Edition (Book) (Revised), Advanced Manufacturing Office (AMO)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam System Performance: A Sourcebook for Industry Second Edition The Office of Energy Efficiency and Renewable Energy (EERE) invests in clean energy technologies that strengthen the economy, protect the environment, and reduce dependence on foreign oil. IMPROVING STEAM SYSTEM PERFORMANCE: A SOURCEBOOK FOR INDUSTRY ACKNOWLEDGMENTS Improving Steam System Performance: A Sourcebook for Industry was developed for the U.S. Department of Energy's (DOE) Advanced Manufacturing Office (AMO), formerly

  15. Table 7.10 Expenditures for Purchased Electricity, Natural Gas, and Steam, 2002

    U.S. Energy Information Administration (EIA) Indexed Site

    0 Expenditures for Purchased Electricity, Natural Gas, and Steam, 2002;" " Level: National and Regional Data; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: Million U.S. Dollars." ,,,"Electricity","Components",,"Natural Gas","Components",,"Steam","Components" " "," ",,,"Electricity",,,"Natural

  16. Table 7.3 Average Prices of Purchased Electricity, Natural Gas, and Steam, 20

    U.S. Energy Information Administration (EIA) Indexed Site

    3 Average Prices of Purchased Electricity, Natural Gas, and Steam, 2002;" " Level: National and Regional Data; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: U.S. Dollars per Physical Units." ,,,"Electricity","Components",,"Natural Gas","Components",,"Steam","Components" " ","

  17. Table 7.7 Quantity of Purchased Electricity, Natural Gas, and Steam, 2002

    U.S. Energy Information Administration (EIA) Indexed Site

    7 Quantity of Purchased Electricity, Natural Gas, and Steam, 2002;" " Level: National and Regional Data;" " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: Physical Units or Btu." ,,,"Electricity","Components",,"Natural Gas","Components",,"Steam","Components" " "," ",,,"Electricity",,,"Natural

  18. Table N11.4. Expenditures for Purchased Electricity, Natural Gas, and Steam, 19

    U.S. Energy Information Administration (EIA) Indexed Site

    4. Expenditures for Purchased Electricity, Natural Gas, and Steam, 1998;" " Level: National Data and Regional Totals; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: Million U.S. Dollars." ,,,"Electricity","Components",,"Natural Gas","Components",,"Steam","Components" " ","

  19. Table N8.3. Average Prices of Purchased Electricity, Natural Gas, and Steam,

    U.S. Energy Information Administration (EIA) Indexed Site

    3. Average Prices of Purchased Electricity, Natural Gas, and Steam, 1998;" " Level: National and Regional Data; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: U.S. Dollars per Physical Units." ,,,"Electricity","Components",,"Natural Gas","Components",,"Steam","Components" " ","

  20. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    (Presentation) | Department of Energy High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Presented at the 2007 Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group held November 6, 2007 in Laurel, Maryland. PDF icon 07_anl_high_pressure_steam_ethanol_reforming.pdf More Documents & Publications High Pressure Ethanol Reforming for Distributed Hydrogen Production Bio-Derived

  1. Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at

    Energy Savers [EERE]

    Naval Air Station Oceana | Department of Energy Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Case study details Naval Air Station Oceana findings that its heating needs could be met more efficiently by replacing its central plant with a

  2. Wireless Sensing, Monitoring and Optimization for Campus-Wide Steam Distribution

    SciTech Connect (OSTI)

    Olama, Mohammed M; Allgood, Glenn O; Kuruganti, Phani Teja; Sukumar, Sreenivas R; Woodworth, Ken; Lake, Joe E

    2011-11-01

    The US Congress has passed legislation dictating that all government agencies establish a plan and process for improving energy efficiencies at their sites. In response to this legislation, Oak Ridge National Laboratory (ORNL) has recently conducted a pilot study to explore the deployment of a wireless sensor system for a real-time measurement-based energy efficiency optimization. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize energy delivery within the steam distribution system. Our approach leverages an integrated wireless sensor and real-time monitoring capability. We make real time state assessment on the steam trap health and steam flow estimate of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observing measurements of these sensors with state estimators for system health. Our assessments are based on a spectral-based energy signature scheme that interprets acoustic vibration sensor data to estimate steam flow rates and assess steam traps status. Experimental results show that the energy signature scheme has the potential to identify different steam trap states and it has sufficient sensitivity to estimate flow rate. Moreover, results indicate a nearly quadratic relationship over the test region between the overall energy signature factor and flow rate in the pipe. We are able to present the steam flow and steam trap status, sensor readings, and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. The goal is to achieve significant energy-saving in steam lines by monitoring and acting on leaking steam pipes/traps/valves. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  3. Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at

    Energy Savers [EERE]

    Naval Air Station Oceana | Department of Energy Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana January 7, 2015 - 4:52pm Addthis Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Addthis Related Articles Building Science Corporation worked with Transformations, Inc., on a subdivision of

  4. Development and Transient Analysis of a Helical-coil Steam Generator for High Temperature Reactors

    SciTech Connect (OSTI)

    Nathan V. Hoffer; Nolan A. Anderson; Piyush Sabharwall

    2011-08-01

    A high temperature gas-cooled reactor (HTGR) is under development by the Next Generation Nuclear Plant (NGNP) Project at the Idaho National Laboratory (INL). Its design emphasizes electrical power production which may potentially be coupled with process heat for hydrogen production and other industrial applications. NGNP is considering a helical-coil steam generator for the primary heat transport loop heat exchanger based on its increased heat transfer and compactness when compared to other steam generators. The safety and reliability of the helical-coil steam generator is currently under evaluation as part of the development of NGNP. Transients, such as loss of coolant accidents (LOCA), are of interest in evaluating the safety of steam generators. In this study, a complete steam generator inlet pipe break (double ended pipe break) LOCA was simulated by an exponential loss of primary side pressure. For this analysis, a model of the helical-coil steam generator was developed using RELAP5-3D, an INL inhouse systems analysis code. The steam generator model behaved normally during the transient simulating the complete steam generator inlet pipe break LOCA. Further analysis is required to comprehensively evaluate the safety and reliability of the helical-coil steam generator design in the NGNP setting.

  5. Comprehensive Study of the Impact of Steam on Polyethyleneimine on Silica

    Office of Scientific and Technical Information (OSTI)

    for CO{sub 2} Capture (Journal Article) | SciTech Connect Comprehensive Study of the Impact of Steam on Polyethyleneimine on Silica for CO{sub 2} Capture Citation Details In-Document Search Title: Comprehensive Study of the Impact of Steam on Polyethyleneimine on Silica for CO{sub 2} Capture An amine sorbent, prepared by impregnation of polyethyleneimine on silica, was tested for steam stability. The stability of the sorbent was investigated in a fixed bed reactor using multiple steam cycles

  6. 01-07-2002 - Steam Valve Near-Miss | The Ames Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    7-2002 - Steam Valve Near-Miss Document Number: NA Effective Date: 01/2002 File (public): PDF icon 01-07-2002_yellow

  7. Considerations When Selecting a Condensing Economizer - Steam Tip Sheet #26B

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet is part of a series of tip sheets on how to optimize an industrial steam system.

  8. PREDICTION OF OXIDE SCALE EXFOLIATION IN STEAM TUBES

    SciTech Connect (OSTI)

    Sabau, Adrian S; Wright, Ian G

    2010-01-01

    Numerical simulation results are presented for the prediction of the likelihood of oxide scale exfoliation from superheater tubes. The scenarios considered involved alloys T22, TP347H, and TP347HFG subjected to a simplified operating cycle in a power plant generating supercritical steam. The states of stress and strain of the oxides grown in steam were based solely on modeling the various phenomena experienced by superheater tubes during boiler operation, current understanding of the oxidation behavior of each alloy in steam, and consideration of operating parameters such as heat flux, tube dimensions, and boiler duty cycle. Interpretation of the evolution of strain in these scales, and the approach to conditions where scale failure (hence exfoliation) is expected, makes use of the type of Exfoliation Diagrams that incorporate various cracking and exfoliation criteria appropriate for the system considered. In these diagrams, the strain accumulation with time in an oxide is represented by a strain trajectory derived from the net strain resulting from oxide growth, differences in coefficients of thermal expansion among the components, and relaxation due to creep. It was found that an oxide growing on a tube subjected to routine boiler load cycling conditions attained relatively low values of net strain, indicating that oxide failure would not be expected to occur during normal boiler operation. However, during a boiler shut-down event, strains sufficient to exceed the scale failure criteria were developed after times reasonably in accord with plant experience, with the scales on the ferritic steel failing in tension, and those on the austenitic steels in compression. The results presented illustrate that using this approach to track the state of strain in the oxide scale through all phases of boiler operation, including transitions from full-to-low load and shut-down events, offers the possibility of identifying the phase(s) of boiler operation during which oxide failure is most likely to occur.

  9. Use Low-Grade Waste Steam to Power Absorption Chillers, Energy Tips: STEAM, Steam Tip Sheet #14 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    4 Use Low-Grade Waste Steam to Power Absorption Chillers Absorption chillers use heat, instead of mechanical energy, to provide cooling. The mechanical vapor compressor is replaced by a thermal compressor (see fgure) that consists of an absorber, a generator, a pump, and a throttling device. The refrigerant vapor from the evaporator is absorbed by a solution mixture in the absorber. This solution is then pumped to the generator where the refrigerant is revaporized using a waste steam heat

  10. Year","Quarter","Destination State","Origin State","Consumer Type","Transportati

    U.S. Energy Information Administration (EIA) Indexed Site

    Destination State","Origin State","Consumer Type","Transportation Mode","Coal Volume (short tons)" 2012,3,"Alabama","Alabama","Coke Plant","Railroad",25445 2012,3,"Alabama","Alabama","Coke Plant","Truck",141202 2012,3,"Alabama","Alabama","Electric Power Sector","Railroad",1051202

  11. Year","Quarter","Origin State","Destination State","Consumer Type","Transportati

    U.S. Energy Information Administration (EIA) Indexed Site

    Origin State","Destination State","Consumer Type","Transportation Mode","Coal Volume (short tons)" 2012,3,"Alabama","Alabama","Electric Power Sector","Railroad",1051202 2012,3,"Alabama","Alabama","Coke Plant","Railroad",25445 2012,3,"Alabama","Alabama","Industrial Plants Excluding Coke","Railroad",10029

  12. Improved global efficiency in industrial applications with cogeneration steam turbines

    SciTech Connect (OSTI)

    Hassan, A.; Alsthom, G.

    1998-07-01

    This paper focuses on medium steam turbine in the range of 10--80 MW and their application in cogeneration plants. The author summarizes the different steps which have led to the TM concept: good efficiency; competitive price; short delivery time; operation flexibility; ease of integration in a cogeneration process. The second part of the document shows two examples of integration of these turbines in cogeneration processes; one for acrilonitril (ACN) and polypropylene plant in Spain and the second for a textile plant in Taiwan.

  13. Analysis of pure electrical and cogeneration steam power plants

    SciTech Connect (OSTI)

    Albar, A.F.

    1982-01-01

    General Electric's method of steam turbine performance was used with pure electrical and with cogeneration power plants at various flow rates. Comparisons were made for two cases: (1) the same amount of heat is added to each boiler and the amount of electrical power generated is compared; and (2) when each plant should produce the same amount of electric power and the amount of heat added to each boiler is compared. Cogeneration is energetically more efficient than pure electrical plant. Correlations for the dependence of heat rate, power generated, heat added to throttle flow ratio were obtained from this work.

  14. Overheating in Hot Water- and Steam-Heated Multifamily Buildings

    SciTech Connect (OSTI)

    Dentz, J.; Varshney, K.; Henderson, H.

    2013-10-01

    In this project, the ARIES Building America team collected apartment temperature data from the archives of companies that provide energy management systems (EMS) to multifamily buildings in the Northeast U.S. Data was analyzed from more than 100 apartments in eighteen buildings where EMS systems were already installed to quantify the degree of overheating in an effort to answer the question, "What is the magnitude of apartment overheating in multifamily buildings with central hot water or steam heat?" This report provides valuable information to researchers, utility program managers and building owners interested in controlling heating energy waste and improving resident comfort.

  15. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect (OSTI)

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today??s high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors, casings and valves, and to perform scale-up studies to establish a design basis for commercial scale components. A supplemental program funded by the Ohio Coal Development Office will undertake supporting tasks such as testing and trials using existing atmospheric, vacuum and developmental pressure furnaces to define specific metal casting techniques needed for producing commercial scale components.

  16. Incorporating supercritical steam turbines into molten-salt power tower plants : feasibility and performance.

    SciTech Connect (OSTI)

    Pacheco, James Edward; Wolf, Thorsten; Muley, Nishant

    2013-03-01

    Sandia National Laboratories and Siemens Energy, Inc., examined 14 different subcritical and supercritical steam cycles to determine if it is feasible to configure a molten-salt supercritical steam plant that has a capacity in the range of 150 to 200 MWe. The effects of main steam pressure and temperature, final feedwater temperature, and hot salt and cold salt return temperatures were determined on gross and half-net efficiencies. The main steam pressures ranged from 120 bar-a (subcritical) to 260 bar-a (supercritical). Hot salt temperatures of 566 and 600%C2%B0C were evaluated, which resulted in main steam temperatures of 553 and 580%C2%B0C, respectively. Also, the effects of final feedwater temperature (between 260 and 320%C2%B0C) were evaluated, which impacted the cold salt return temperature. The annual energy production and levelized cost of energy (LCOE) were calculated using the System Advisory Model on 165 MWe subcritical plants (baseline and advanced) and the most promising supercritical plants. It was concluded that the supercritical steam plants produced more annual energy than the baseline subcritical steam plant for the same-size heliostat field, receiver, and thermal storage system. Two supercritical steam plants had the highest annual performance and had nearly the same LCOE. Both operated at 230 bar-a main steam pressure. One was designed for a hot salt temperature of 600%C2%B0C and the other 565%C2%B0C. The LCOEs for these plants were about 10% lower than the baseline subcritical plant operating at 120 bar-a main steam pressure and a hot salt temperature of 565%C2%B0C. Based on the results of this study, it appears economically and technically feasible to incorporate supercritical steam turbines in molten-salt power tower plants.

  17. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect (OSTI)

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y.

    2006-07-01

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  18. Hydrogen chloride in superheated steam and chloride in deep brine at The Geysers geothermal field, California

    SciTech Connect (OSTI)

    Haizlip, J.R.; Truesdell, A.H.

    1988-01-01

    Chloride (Cl) concentrations of 10-120 ppm{sub w} have been measured in superheated steam produced by wells at The Geysers, a vapor-dominated geothermal field in northern California. Corrosion of the well casing and steam-gathering system has been recognized in some parts of The Geysers, and is apparently related to the presence of Cl. Cl in the steam is in a volatile form, generated with the steam at reservoir temperatures, and probably travels to the wellhead as HCl gas. Published experimental data for partial pressures of HCl in steam over aqueous HCl solutions and for dissociation constants of HCl were used to calculate distribution coefficients for HCl. Reservoir liquid Cl concentrations capable of generating steam with the observed Cl concentrations were then calculated as a function of pH and temperatures from 250 to 350 C. Equilibrium mineral/liquid reactions with the K-mica and K-feldspar assemblage found in the wells limit the reservoir liquid pH values at various Cl concentrations to about 5 to 6 (near neutral at 250 to 350 C). Within this pH range, liquid at 250 C could not produce steam containing the high Cl concentrations observed. However, liquid at higher temperatures (300 to 350 C) with chloride concentrations greater than 10,000 ppm{sub w} could generate steam with 10 to over 200 ppm{sub w} Cl. There is a positive correlation between pH and the chloride concentrations required to generate a given Cl concentration in steam. The concentration of Cl in superheated steam constrains not only the reservoir liquid composition, but the temperature at which the steam last equilibrated with liquid.

  19. Slag monitoring system for combustion chambers of steam boilers

    SciTech Connect (OSTI)

    Taler, J.; Taler, D.

    2009-07-01

    The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

  20. Modified Ni-Cu catalysts for ethanol steam reforming

    SciTech Connect (OSTI)

    Dan, M.; Mihet, M.; Almasan, V.; Borodi, G.; Katona, G.; Muresan, L.; Lazar, M. D.

    2013-11-13

    Three Ni-Cu catalysts, having different Cu content, supported on ?-alumina were synthesized by wet co-impregnation method, characterized and tested in the ethanol steam reforming (ESR) reaction. The catalysts were characterized for determination of: total surface area and porosity (N{sub 2} adsorption - desorption using BET and Dollimer Heal methods), Ni surface area (hydrogen chemisorption), crystallinity and Ni crystallites size (X-Ray Diffraction), type of catalytic active centers (Hydrogen Temperature Programmed Reduction). Total surface area and Ni crystallites size are not significantly influenced by the addition of Cu, while Ni surface area is drastically diminished by increasing of Cu concentration. Steam reforming experiments were performed at atmospheric pressure, temperature range 150-350C, and ethanol - water molar ration of 1 at 30, using Ar as carrier gas. Ethanol conversion and hydrogen production increase by the addition of Cu. At 350C there is a direct connection between hydrogen production and Cu concentration. Catalysts deactivation in 24h time on stream was studied by Transmission Electron Microscopy (TEM) and temperature-programmed reduction (TPR) on used catalysts. Coke deposition was observed at all studied temperatures; at 150C amorphous carbon was evidenced, while at 350C crystalline, filamentous carbon is formed.

  1. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  2. Considerations When Selecting a Condensing Economizer, Energy Tips: STEAM, Steam Tip Sheet #26B (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6B Considerations When Selecting a Condensing Economizer Boilers equipped with condensing economizers can have an overall effciency that exceeds 90%. A condensing economizer can increase overall heat recovery and steam system effciency by up to 10% by reducing the fue gas temperature below its dew point, resulting in improved effectiveness of waste heat recovery. This tip sheet is a companion to Steam Tip Sheet 26A, Consider Installing a Condensing Economizer, and discusses two types of

  3. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    SciTech Connect (OSTI)

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  4. EA-1177: Salvage/Demolition of 200 West Area, 200 East Area, and 300 Area Steam Plants, Richland, Washington

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts for the proposal to salvage and demolish the 200 West Area, 200 East Area, and 300 Area steam plants and their associated steam distribution piping...

  5. Modeling a Helical-coil Steam Generator in RELAP5-3D for the Next Generation Nuclear Plant

    SciTech Connect (OSTI)

    Nathan V. Hoffer; Piyush Sabharwall; Nolan A. Anderson

    2011-01-01

    Options for the primary heat transport loop heat exchangers for the Next Generation Nuclear Plant are currently being evaluated. A helical-coil steam generator is one heat exchanger design under consideration. Safety is an integral part of the helical-coil steam generator evaluation. Transient analysis plays a key role in evaluation of the steam generators safety. Using RELAP5-3D to model the helical-coil steam generator, a loss of pressure in the primary side of the steam generator is simulated. This report details the development of the steam generator model, the loss of pressure transient, and the response of the steam generator primary and secondary systems to the loss of primary pressure. Back ground on High Temperature Gas-cooled reactors, steam generators, the Next Generation Nuclear Plant is provided to increase the readers understanding of the material presented.

  6. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    SciTech Connect (OSTI)

    Woo, H.H.; Lu, S.C.

    1981-09-15

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design.

  7. Measure Guideline. Steam System Balancing and Tuning for Multifamily Residential Buildings

    SciTech Connect (OSTI)

    Choi, Jayne; Ludwig, Peter; Brand, Larry

    2013-04-01

    This guideline provides building owners, professionals involved in multifamily audits, and contractors insights for improving the balance and tuning of steam systems. It provides readers an overview of one-pipe steam heating systems, guidelines for evaluating steam systems, typical costs and savings, and guidelines for ensuring quality installations. It also directs readers to additional resources for details not included here. Measures for balancing a distribution system that are covered include replacing main line vents and upgrading radiator vents. Also included is a discussion on upgrading boiler controls and the importance of tuning the settings on new or existing boiler controls. The guideline focuses on one-pipe steam systems, though many of the assessment methods can be generalized to two-pipe steam systems.

  8. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  9. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  10. Alternatives to traditional water washing used to remove impurities in superheated geothermal steam

    SciTech Connect (OSTI)

    Fisher, D.W.; Jung, D.B. [Two-Phase Engineering & Research, Inc., Santa Rosa, CA (United States)

    1996-12-31

    The method of water washing impurities from superheated geothermal steam as adopted from traditional steam boiler operations in electric power generation stations has been used for a decade and a half under several pseudonyms, e.g., de-superheating, enthalpy modification, de-scaling, etc. Water washing can be effective, but it is costly. It is not necessarily expensive to implement or operate, but the cost of unrecoverable energy lost due to steam enthalpy reduction can be quite high. Are there other ways to remove these undesirables from superheated geothermal steam? That question is the focus of this paper. Several alternatives to water washing will be proposed including dry scrubbing, oil washing, and hybrid cleaning. A discussion of the advantages and disadvantages of each method will be presented along with the various geothermal steam impurities and their effects on the process and equipment.

  11. Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries: Main Report

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office of Energy Efficency and Renewable Energy U.S. Department of Energy Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Main Report Main Report Download CD-ROM Zip File (27.3 MB) Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System

  12. Locating hot and cold-legs in a nuclear powered steam generation system

    DOE Patents [OSTI]

    Ekeroth, D.E.; Corletti, M.M.

    1993-11-16

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet. 2 figures.

  13. Locating hot and cold-legs in a nuclear powered steam generation system

    DOE Patents [OSTI]

    Ekeroth, Douglas E. (Delmont, PA); Corletti, Michael M. (New Kensington, PA)

    1993-01-01

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  14. Bio-Fuel Production Assisted with High Temperature Steam Electrolysis

    SciTech Connect (OSTI)

    Grant Hawkes; James O'Brien; Michael McKellar

    2012-06-01

    Two hybrid energy processes that enable production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure are presented. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), these two hybrid energy processes have the potential to provide a significant alternative petroleum source that could reduce dependence on imported oil. The first process discusses a hydropyrolysis unit with hydrogen addition from HTSE. Non-food biomass is pyrolyzed and converted to pyrolysis oil. The pyrolysis oil is upgraded with hydrogen addition from HTSE. This addition of hydrogen deoxygenates the pyrolysis oil and increases the pH to a tolerable level for transportation. The final product is synthetic crude that could then be transported to a refinery and input into the already used transportation fuel infrastructure. The second process discusses a process named Bio-Syntrolysis. The Bio-Syntrolysis process combines hydrogen from HTSE with CO from an oxygen-blown biomass gasifier that yields syngas to be used as a feedstock for synthesis of liquid synthetic crude. Conversion of syngas to liquid synthetic crude, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-blown biomass gasifier.

  15. High Temperature Steam Corrosion of Cladding for Nuclear Applications: Experimental

    SciTech Connect (OSTI)

    McHugh, Kevin M; Garnier, John E; Sergey Rashkeev; Michael V. Glazoff; George W. Griffith; Shannong M. Bragg-Sitton

    2013-01-01

    Stability of cladding materials under off-normal conditions is an important issue for the safe operation of light water nuclear reactors. Metals, ceramics, and metal/ceramic composites are being investigated as substitutes for traditional zirconium-based cladding. To support down-selection of these advanced materials and designs, a test apparatus was constructed to study the onset and evolution of cladding oxidation, and deformation behavior of cladding materials, under loss-of-coolant accident scenarios. Preliminary oxidation tests were conducted in dry oxygen and in saturated steam/air environments at 1000OC. Tube samples of Zr-702, Zr-702 reinforced with 1 ply of a -SiC CMC overbraid, and sintered a-SiC were tested. Samples were induction heated by coupling to a molybdenum susceptor inside the tubes. The deformation behavior of He-pressurized tubes of Zr-702 and SiC CMC-reinforced Zr-702, heated to rupture, was also examined.

  16. Table 14. Steam Coal Exports by Customs District

    Gasoline and Diesel Fuel Update (EIA)

    4. Steam Coal Exports by Customs District (short tons) Year to Date Customs District July - September 2015 April - June 2015 July - September 2014 2015 2014 Percent Change Eastern Total 1,548,026 1,877,731 2,730,789 6,838,402 10,771,454 -36.5 Baltimore, MD 660,234 1,021,447 748,318 3,223,473 2,702,411 19.3 Boston, MA - 28 - 28 - - Buffalo, NY 3,659 1,435 2,132 6,289 4,312 45.8 New York City, NY 2,203 2,544 1,662 8,307 6,202 33.9 Norfolk, VA 836,759 789,223 1,964,001 3,458,272 8,011,198 -56.8

  17. Durability Testing of Fluidized Bed Steam Reforming Products

    SciTech Connect (OSTI)

    JANTZEN, CAROL M.; PAREIZS, JOHN M.; LORIER, TROY H.; MARRA, JAMES C.

    2005-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of radioactive wastes but especially aqueous high sodium wastes at the Hanford site, at the Idaho National Laboratory (INL), and at the Savannah River Site (SRS). The FBSR technology converts organic compounds to CO{sub 2} and H{sub 2}O, converts nitrate/nitrite species to N{sub 2}, and produces a solid residue through reactions with superheated steam, the fluidizing media. If clay is added during processing a ''mineralized'' granular waste form can be produced. The mineral components of the waste form are primarily Na-Al-Si (NAS) feldspathoid minerals with cage-like and ring structures and iron bearing spinel minerals. The cage and ring structured minerals atomically bond radionuclides like Tc{sup 99} and Cs{sup 137} and anions such as SO{sub 4}, I, F, and Cl. The spinel minerals appear to stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Durability testing of the FBSR products was performed using ASTM C1285 (Product Consistency Test) and the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP). The FBSR mineral products (bed and fines) evaluated in this study were found to be two orders of magnitude more durable than the Hanford Low Activity Waste (LAW) glass requirement of 2 g/m{sup 2} release of Na{sup +}. The PCT responses for the FBSR samples tested were consistent with results from previous FBSR Hanford LAW product testing. Differences in the response can be explained by the minerals formed and their effects on PCT leachate chemistry.

  18. Development of the first demonstration CFB boiler for gas and steam cogeneration

    SciTech Connect (OSTI)

    Fang, M; Luo, Z.; Li, X.; Wang, Q.; Shi, Z.; Ni, M.; Cen, K.

    1997-12-31

    To solve the shortage of gas and steam supply in the small towns of the country, a new gas steam cogeneration system has been developed. On the basis of the fundamental research on the system, a demonstration gas steam cogeneration system has been designed. As the phase 1 of the project, a 75t/h demonstration CFB boiler for gas steam cogeneration has been erected and operated at Yangzhong Thermal Power Plant of China. This paper introduces the first 75t/h demonstration CFB boiler for gas steam cogeneration. Due to the need of gas steam cogeneration process, the boiler has the features of high temperature cyclone separation, high solid recycle ratio, staged combustion and an external heat exchanger adjusting bed temperature and heat load. The operation results show that the boiler has wide fuel adaptability and the heating value of the coal changes from 14MJ/Kg to 25MJ/Kg. The heat load changes from 85t/h to 28t/h while steam parameter is maintained at the normal conditions. The combustion efficiency of the boiler attain 98%. The boiler design and operation experiences may be a guide to the design and operation of larger CFB units in the future.

  19. Open cycle ocean thermal energy conversion steam control and bypass system

    DOE Patents [OSTI]

    Wittig, J. Michael (West Goshen, PA); Jennings, Stephen J. (Radnor Township, Delaware County, PA)

    1980-01-01

    Two sets of hinged control doors for regulating motive steam flow from an evaporator to a condenser alternatively through a set of turbine blades in a steam bypass around the turbine blades. The evaporator has a toroidal shaped casing situated about the turbine's vertical axis of rotation and an outlet opening therein for discharging motive steam into an annular steam flow path defined between the turbine's radially inner and outer casing structures. The turbine blades extend across the steam flow path intermediate the evaporator and condenser. The first set of control doors is arranged to prevent steam access to the upstream side of the turbine blades and the second set of control doors acts as a bypass around the blades so as to maintain equilibrium between the evaporator and condenser during non-rotation of the turbine. The first set of control doors preferably extend, when closed, between the evaporator casing and the turbine's outer casing and, when open, extend away from the axis of rotation. The second set of control doors preferably constitute a portion of the turbine's outer casing downstream from the blades when closed and extend, when open, toward the axis of rotation. The first and second sets of control doors are normally held in the open and closed positions respectively by locking pins which may be retracted upon detecting an abnormal operating condition respectively to permit their closing and opening and provide steam flow from the evaporator to the condenser.

  20. Steam reforming as a method to treat Hanford underground storage tank (UST) wastes

    SciTech Connect (OSTI)

    Miller, J.E.; Kuehne, P.B.

    1995-07-01

    This report summarizes a Sandia program that included partnerships with Lawrence Livermore National Laboratory and Synthetica Technologies, Inc. to design and test a steam reforming system for treating Hanford underground storage tank (UST) wastes. The benefits of steam reforming the wastes include the resolution of tank safety issues and improved radionuclide separations. Steam reforming destroys organic materials by first gasifying, then reacting them with high temperature steam. Tests indicate that up to 99% of the organics could be removed from the UST wastes by steam exposure. In addition, it was shown that nitrates in the wastes could be destroyed by steam exposure if they were first distributed as a thin layer on a surface. High purity alumina and nickel alloys were shown to be good candidates for materials to be used in the severe environment associated with steam reforming the highly alkaline, high nitrate content wastes. Work was performed on designing, building, and demonstrating components of a 0.5 gallon per minute (gpm) system suitable for radioactive waste treatment. Scale-up of the unit to 20 gpm was also considered and is feasible. Finally, process demonstrations conducted on non-radioactive waste surrogates were carried out, including a successful demonstration of the technology at the 0.1 gpm scale.

  1. Steam supply system for superposed turbine and process chamber, such as coal gasification

    SciTech Connect (OSTI)

    Menger, W.M.

    1986-08-26

    A steam supply system is described for a process chamber consuming superheated steam at a pressure of about 600 psi or below which is driven by a boiler operating at a pressure of about 2000 psi, a pressure range above that needed by the process chamber for also driving a superposed turbine. The system consists of: (a) a high pressure boiler feed pump for supplying highly purified water to the boiler; (b) a condensing reboiler connected to receive steam from the superposed turbine in a high pressure side; (c) the condensing reboiler also having a low pressure side, essentially isolated from fluid contact with the high pressure side, for receiving water for use in the lower operating pressure steam processes; (d) the condensing reboiler further comprising integral superheating means for heating the water received in the low pressure side into superheated low pressure steam with the steam received in the high pressure side; (e) means for conveying fluid from the high pressure side of the condensing reboiler to the boiler feed pump; and (f) means for conveying the low pressure superheated steam from the condensing reboiler to the process chamber.

  2. Steam generator materials performance in high temperature gas-cooled reactors

    SciTech Connect (OSTI)

    Chafey, J.E.; Roberts, D.I.

    1980-11-01

    This paper reviews the materials technology aspects of steam generators for HTGRs which feature a graphite-moderated, uranium-thorium, all-ceramic core and utilizes high-pressure helium as the primary coolant. The steam generators are exposed to gas-side temperatures approaching 760/sup 0/C and produce superheated steam at 538/sup 0/C and 16.5 MPa (2400 psi). The prototype Peach Bottom I 40-MW(e) HTGR was operated for 1349 EFPD over 7 years. Examination after decommissioning of the U-tube steam generators and other components showed the steam generators to be in very satisfactory condition. The 330-MW(e) Fort St. Vrain HTGR, now in the final stages of startup, has achieved 70% power and generated more than 1.5 x 10/sup 6/ MWh of electricity. The steam generators in this reactor are once-through units of helical configuration, requiring a number of new materials factors including creep-fatigue and water chemistry control. Current designs of larger HTGRs also feature steam generators of helical once-through design. Materials issues that are important in these designs include detailed consideration of time-dependent behavior of both base metals and welds, as required by current American Society of Mechanical Engineers (ASME) Code rules, evaluation of bimetallic weld behavior, evaluation of the properties of large forgings, etc.

  3. Thermodynamics of Hydrogen Production from Dimethyl Ether Steam Reforming and Hydrolysis

    SciTech Connect (OSTI)

    T.A. Semelsberger

    2004-10-01

    The thermodynamic analyses of producing a hydrogen-rich fuel-cell feed from the process of dimethyl ether (DME) steam reforming were investigated as a function of steam-to-carbon ratio (0-4), temperature (100 C-600 C), pressure (1-5 atm), and product species: acetylene, ethanol, methanol, ethylene, methyl-ethyl ether, formaldehyde, formic acid, acetone, n-propanol, ethane and isopropyl alcohol. Results of the thermodynamic processing of dimethyl ether with steam indicate the complete conversion of dimethyl ether to hydrogen, carbon monoxide and carbon dioxide for temperatures greater than 200 C and steam-to-carbon ratios greater than 1.25 at atmospheric pressure (P = 1 atm). Increasing the operating pressure was observed to shift the equilibrium toward the reactants; increasing the pressure from 1 atm to 5 atm decreased the conversion of dimethyl ether from 99.5% to 76.2%. The order of thermodynamically stable products in decreasing mole fraction was methane, ethane, isopropyl alcohol, acetone, n-propanol, ethylene, ethanol, methyl-ethyl ether and methanol--formaldehyde, formic acid, and acetylene were not observed. The optimal processing conditions for dimethyl ether steam reforming occurred at a steam-to-carbon ratio of 1.5, a pressure of 1 atm, and a temperature of 200 C. Modeling the thermodynamics of dimethyl ether hydrolysis (with methanol as the only product considered), the equilibrium conversion of dimethyl ether is limited. The equilibrium conversion was observed to increase with temperature and steam-to-carbon ratio, resulting in a maximum dimethyl ether conversion of approximately 68% at a steam-to-carbon ratio of 4.5 and a processing temperature of 600 C. Thermodynamically, dimethyl ether processed with steam can produce hydrogen-rich fuel-cell feeds--with hydrogen concentrations exceeding 70%. This substantiates dimethyl ether as a viable source of hydrogen for PEM fuel cells.

  4. Annual Steam-Electric Plant Operation and Design Data (EIA-767 data file)

    Gasoline and Diesel Fuel Update (EIA)

    Electricity data files > Form EIA-767 Form EIA-767 historical data files Data Released: November 02, 2006 Next Release: None(discontinued) Annual steam-electric plant operation and design data Historical data files contain annual data from organic-fueled or combustible renewable steam-electric plants with a generator nameplate rating of 10 or more megawatts. The data are derived from the Form EIA-767 "Steam-Electric Plant Operation and Design Report." The files contains data on

  5. Appendices: Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    DE P A R T M E N U E N I T E D S T A T S O F A E R IC A M Office of Energy Efficency and Renewable Energy U.S. Department of Energy Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Appendices Appendices (This page intentionally left blank.) Steam System Opportunity Assessment for the Pulp and Paper, Chemical

  6. Workers Demolish Coal-fired Steam Plant at EM's Portsmouth Site |

    Broader source: Energy.gov (indexed) [DOE]

    Department of Energy high-pressure water cannon is used to control dust for the demolition of the X-600 Steam Plant. A high-pressure water cannon is used to control dust for the demolition of the X-600 Steam Plant. One of three large smoke stacks comes down during the demolition. One of three large smoke stacks comes down during the demolition. A high-pressure water cannon is used to control dust for the demolition of the X-600 Steam Plant. One of three large smoke stacks comes down during

  7. Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant

    SciTech Connect (OSTI)

    2007-11-01

    This DOE Save Energy Now case study describes how Dow Chemical Company saves 272,000 MMBtu and $1.9 million annually after increasing the steam system energy efficiency of a plant in Louisiana.

  8. Clean Boiler Water-side Heat Transfer Surfaces - Steam Tip Sheet #7

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. Use Feedwater Economizers for Waste Heat Recovery - Steam Tip Sheet #3

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on feedwater economizers for waste heat recovery provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  10. Dynamic underground stripping: steam and electric heating for in situ decontamination of soils and groundwater

    DOE Patents [OSTI]

    Daily, W.D.; Ramirez, A.L.; Newmark, R.L.; Udell, K.; Buetnner, H.M.; Aines, R.D.

    1995-09-12

    A dynamic underground stripping process removes localized underground volatile organic compounds from heterogeneous soils and rock in a relatively short time. This method uses steam injection and electrical resistance heating to heat the contaminated underground area to increase the vapor pressure of the contaminants, thus speeding the process of contaminant removal and making the removal more complete. The injected steam passes through the more permeable sediments, distilling the organic contaminants, which are pumped to the surface. Large electrical currents are also applied to the contaminated area, which heat the impermeable subsurface layers that the steam has not penetrated. The condensed and vaporized contaminants are withdrawn by liquid pumping and vacuum extraction. The steam injection and electrical heating steps are repeated as necessary. Geophysical imaging methods can be used to map the boundary between the hot, dry, contamination-free underground zone and the cool, damp surrounding areas to help monitor the dynamic stripping process. 4 figs.

  11. Dynamic underground stripping: steam and electric heating for in situ decontamination of soils and groundwater

    DOE Patents [OSTI]

    Daily, William D. (Livermore, CA); Ramirez, Abelardo L. (Pleasanton, CA); Newmark, Robin L. (Pleasanton, CA); Udell, Kent (Berkeley, CA); Buetnner, Harley M. (Livermore, CA); Aines, Roger D. (Livermore, CA)

    1995-01-01

    A dynamic underground stripping process removes localized underground volatile organic compounds from heterogeneous soils and rock in a relatively short time. This method uses steam injection and electrical resistance heating to heat the contaminated underground area to increase the vapor pressure of the contaminants, thus speeding the process of contaminant removal and making the removal more complete. The injected steam passes through the more permeable sediments, distilling the organic contaminants, which are pumped to the surface. Large electrical currents are also applied to the contaminated area, which heat the impermeable subsurface layers that the steam has not penetrated. The condensed and vaporized contaminants are withdrawn by liquid pumping and vacuum extraction. The steam injection and electrical heating steps are repeated as necessary. Geophysical imaging methods can be used to map the boundary between the hot, dry, contamination-free underground zone and the cool, damp surrounding areas to help monitor the dynamic stripping process.

  12. Analysis of potential for jet-impingement erosion from leaking steam generator tubes during severe accidents.

    SciTech Connect (OSTI)

    Majumdar, S.; Diercks, D. R.; Shack, W. J.; Energy Technology

    2002-05-01

    This report summarizes analytical evaluation of crack-opening areas and leak rates of superheated steam through flaws in steam generator tubes and erosion of neighboring tubes due to jet impingement of superheated steam with entrained particles from core debris created during severe accidents. An analytical model for calculating crack-opening area as a function of time and temperature was validated with tests on tubes with machined flaws. A three-dimensional computational fluid dynamics code was used to calculate the jet velocity impinging on neighboring tubes as a function of tube spacing and crack-opening area. Erosion tests were conducted in a high-temperature, high-velocity erosion rig at the University of Cincinnati, using micrometer-sized nickel particles mixed in with high-temperature gas from a burner. The erosion results, together with analytical models, were used to estimate the erosive effects of superheated steam with entrained aerosols from the core during severe accidents.

  13. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators - Steam Tip Sheet #22

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on installing high-pressure boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  14. Steam System Efficiency Optimized After J.R. Simplot Fertilizer Plant Receives Energy Assessment

    Broader source: Energy.gov [DOE]

    This case study describes how a DOE energy assessment helped the J.R. Simplot Company identify ways to reduce energy use in its Pocatello, Idaho, plant's steam system.

  15. Some considerations in simulation of superheated steam drying of softwood lumber

    SciTech Connect (OSTI)

    Pang, S. [New Zealand Forest Research Inst., Rotorua (New Zealand). Wood Processing Div.

    1997-05-01

    A mathematical model for high-temperature drying of softwood lumber with moist air has been modified and extended to simulate wood drying with superheated steam. In the simulation, differences between the two types of drying are considered, these include: external heat and mass transfer processes and calculation of equilibrium moisture content. The external mass transfer coefficient in the superheated steam drying was found to be much higher than that in the moist air drying, however, the heat transfer coefficients for these two cases were of the same order. The predicted drying curves and wood temperatures from the superheated steam drying model were compared with experimental data and there was close agreement. Further studies will apply the model to development of commercial drying schedules for wood drying with superheated steam.

  16. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland - Second Year of Data Collection

    SciTech Connect (OSTI)

    Choi, Jayne; Ludwig, Peter; Brand, Larry

    2013-08-01

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources.

  17. Integrated vacuum absorption steam cycle gas separation (Patent) | SciTech

    Office of Scientific and Technical Information (OSTI)

    Connect SciTech Connect Search Results Patent: Integrated vacuum absorption steam cycle gas separation Citation Details In-Document Search Title: Integrated vacuum absorption steam cycle gas separation Methods and systems for separating a targeted gas from a gas stream emitted from a power plant. The gas stream is brought into contact with an absorption solution to preferentially absorb the targeted gas to be separated from the gas stream so that an absorbed gas is present within the

  18. "Table A48. Total Expenditures for Purchased Electricity, Steam, and Natural"

    U.S. Energy Information Administration (EIA) Indexed Site

    8. Total Expenditures for Purchased Electricity, Steam, and Natural" " Gas by Type of Supplier, Census Region, and Economic Characteristics of the" " Establishment, 1991" " (Estimates in Million Dollars)" ," Electricity",," Steam",," Natural Gas" ,"-","-----------","-","-----------","-","------------","-----------","RSE" "

  19. "Table A49. Average Prices of Purchased Electricity, Steam, and Natural Gas"

    U.S. Energy Information Administration (EIA) Indexed Site

    9. Average Prices of Purchased Electricity, Steam, and Natural Gas" " by Type of Supplier, Census Region, and Economic Characteristics of the" " Establishment, 1991" " (Estimates in Dollars per Physical Units)" ," Electricity",," Steam",," Natural Gas" ," (Million kWh)",," (Billion Btu)",," (1000 cu ft)"

  20. Technology Solutions Case Study: Steam System Balancing and Tuning for Multifamily Residential Buildings, Chicago, Illinois

    SciTech Connect (OSTI)

    2013-10-01

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources.

  1. Table 7.10 Expenditures for Purchased Electricity, Natural Gas, and Steam, 2010;

    U.S. Energy Information Administration (EIA) Indexed Site

    0 Expenditures for Purchased Electricity, Natural Gas, and Steam, 2010; Level: National and Regional Data; Row: NAICS Codes; Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam; Unit: Million U.S. Dollars. Electricity Components Natural Gas Electricity Electricity from Sources Natural Gas NAICS Electricity from Local Other than Natural Gas from Local Code(a) Subsector and Industry Total Utility(b) Local Utility(c) Total Utility(b) Total United States 311 Food 5,328 4,635

  2. Table A23. Quantity of Purchased Electricity, Steam, and Natural Gas by Type

    U.S. Energy Information Administration (EIA) Indexed Site

    3. Quantity of Purchased Electricity, Steam, and Natural Gas by Type" " of Supplier, Census Region, Industry Group, and Selected Industries, 1991" " (Estimates in Btu or Physical Units)" ,," Electricity",," Steam",," Natural Gas" ,," (Million kWh)",," (Billion Btu)",," (Billion cu ft)" ,," -------------------------",," -------------------------",,"

  3. Table A27. Quantity of Purchased Electricity, Steam, and Natural Gas by Type

    U.S. Energy Information Administration (EIA) Indexed Site

    Quantity of Purchased Electricity, Steam, and Natural Gas by Type" " of Supplier, Census Region, and Economic Characteristics of the Establishment," 1991 " (Estimates in Btu or Physical Units)" " "," Electricity",," Steam",," Natural Gas" ," (Million (kWh)",," (Billion Btu)",," (Billion cu ft)" ," -----------------------",," -----------------------",,"

  4. Downhole steam generator using low-pressure fuel and air supply

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    For tertiary oil recovery, an apparatus for downhole steam generation is designed in which water is not injected directly onto the flame in the combustor, the combustion process is isolated from the reservoir pressure, the fuel and oxidant are supplied to the combustor at relatively low pressures, and the hot exhaust gases is prevented from entering the earth formation but is used to preheat the fuel and oxidant and water. The combustion process is isolated from the steam generation process. (DLC)

  5. Environmental Assessment for the Replacement Source of Steam for A Area at the Savannah River Site

    Office of Environmental Management (EM)

    68 OCTOBER 2006 U. S. DEPARTMENT OF ENERGY SAVANNAH RIVER OPERATIONS OFFICE SAVANNAH RIVER SITE ENVIRONMENTAL ASSESSMENT FOR THE REPLACEMENT SOURCE OF STEAM FOR A AREA AT THE SAVANNAH RIVER SITE DOE/EA-1568 ENVIRONMENTAL ASSESSMENT FOR THE REPLACEMENT SOURCE OF STEAM FOR A AREA AT THE SAVANNAH RIVER SITE OCTOBER 2006 U. S. DEPARTMENT OF ENERGY SAVANNAH RIVER OPERATIONS OFFICE SAVANNAH RIVER SITE ii TABLE OF CONTENTS Page 1.0 INTRODUCTION

  6. A Computer Program for Simulating Transient Behavior in Steam Turbine Stage Pressure of AHWR

    SciTech Connect (OSTI)

    Dutta, Anu; Thangamani, I.; Chakraborty, G.; Ghosh, A.K.; Kushwaha, H.S.

    2006-07-01

    It is proposed to couple the Advanced Heavy water reactor (AHWR), which is being developed by Bhabha Atomic Research Centre, India, with a desalination plant. The objective of this coupling is to produce system make-up and domestic water. The proposed desalination plant needs about 1.9 kg/sec of steam and the minimum pressure requirement is 3 bars. The desalination plant can be fed with bled steam extracted from a suitable stage in low pressure turbine. As the turbine stage pressure changes with the load, it is essential to know the availability of bled steam at aforesaid pressure for various load condition. The objective of the present study is to identify a suitable extraction point so as to ensure availability of steam at desired condition for desalination plant, even at part load conditions. In order to fulfill the above objective a steam and feed system analysis code was developed which incorporates the mathematical formulation of different components of the steam and feed system such as, high pressure (HP) and low pressure (LP) turbines, re-heater, feed heaters etc. The dynamic equations are solved simultaneously to obtain the stage pressure at various load conditions. Based on the results obtained, the suitable extraction stage in LP turbine was selected. This enables to determine the lowest possible part load operation up to which availability of desalination plant could be ensured. (authors)

  7. Visualization and simulation of immiscible displacement in fractured systems using micromodels: Steam injection

    SciTech Connect (OSTI)

    Yortsos, Y.C.

    1995-07-01

    A study of steam and hot water injection processes in micromodel geometries that mimic a matrix-fracture system was undertaken. The followings were observed: Light components existing in the crude oil generated a very high efficient gas-drive at elevated temperatures. This gas generation in conjunction with natural surfactant existing in the crude oil, lead to the formation of a foam in the fracture and to improved displacement in the matrix. We observed that the steam enters the fracture and the matrix depending on whether the steam rate exceeds or not the critical values. The resulting condensed water also moves preferentially into the matrix or the fracture depending on the corresponding capillary number. Since steam is a non-wetting phase as a vapor, but becomes a wetting phase when condensed in a water-wet system, steam injection involves both drainage and imbibition. It was found that all of the oil trapped by the condensed water can be mobilized and recovered when in contact with steam. We also examined hot-water displacement. In comparison with cold-water experiments at the same capillary number, a higher sweep efficiency for both light and heavy oils was observed. It was found that the loam generated in the fracture during hot-water injection, is more stable than in steamflooding. Nonetheless, hot-water injection resulted into less efficient displacement in its absence.

  8. Downhole steam generator with improved preheating/cooling features

    DOE Patents [OSTI]

    Donaldson, A. Burl; Hoke, Donald E.; Mulac, Anthony J.

    1983-01-01

    An apparatus for downhole steam generation employing dual-stage preheaters for liquid fuel and for the water. A first heat exchange jacket for the fuel surrounds the fuel/oxidant mixing section of the combustor assembly downstream of the fuel nozzle and contacts the top of the combustor unit of the combustor assembly, thereby receiving heat directly from the combustion of the fuel/oxidant. A second stage heat exchange jacket surrounds an upper portion of the oxidant supply line adjacent the fuel nozzle receiving further heat from the compression heat which results from pressurization of the oxidant. The combustor unit includes an inner combustor sleeve whose inner wall defines the combustion zone. The inner combustor sleeve is surrounded by two concentric water channels, one defined by the space between the inner combustor sleeve and an intermediate sleeve, and the second defined by the space between the intermediate sleeve and an outer cylindrical housing. The channels are connected by an annular passage adjacent the top of the combustor assembly and the countercurrent nature of the water flow provides efficient cooling of the inner combustor sleeve. An annular water ejector with a plurality of nozzles is provided to direct water downwardly into the combustor unit at the boundary of the combustion zone and along the lower section of the intermediate sleeve.

  9. Integrated solar thermochemical reaction system for steam methane reforming

    SciTech Connect (OSTI)

    Zheng, Feng; Diver, Rich; Caldwell, Dustin D.; Fritz, Brad G.; Cameron, Richard J.; Humble, Paul H.; TeGrotenhuis, Ward E.; Dagle, Robert A.; Wegeng, Robert S.

    2015-06-05

    Solar-aided upgrade of the energy content of fossil fuels, such as natural gas, can provide a near-term transition path towards a future solar-fuel economy and reduce carbon dioxide emission from fossil fuel consumption. Both steam and dry reforming a methane-containing fuel stream have been studied with concentrated solar power as the energy input to drive the highly endothermic reactions but the concept has not been demonstrated at a commercial scale. Under a current project with the U.S. Department of Energy, PNNL is developing an integrated solar thermochemical reaction system that combines solar concentrators with micro- and meso-channel reactors and heat exchangers to accomplish more than 20% solar augment of methane higher heating value. The objective of our three-year project is to develop and prepare for commercialization such solar reforming system with a high enough efficiency to serve as the frontend of a conventional natural gas (or biogas) combined cycle power plant, producing power with a levelized cost of electricity less than 6¢/kWh, without subsidies, by the year 2020. In this paper, we present results from the first year of our project that demonstrated a solar-to-chemical energy conversion efficiency as high as 69% with a prototype reaction system.

  10. Integrated solar thermochemical reaction system for steam methane reforming

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Zheng, Feng; Diver, Rich; Caldwell, Dustin D.; Fritz, Brad G.; Cameron, Richard J.; Humble, Paul H.; TeGrotenhuis, Ward E.; Dagle, Robert A.; Wegeng, Robert S.

    2015-06-05

    Solar-aided upgrade of the energy content of fossil fuels, such as natural gas, can provide a near-term transition path towards a future solar-fuel economy and reduce carbon dioxide emission from fossil fuel consumption. Both steam and dry reforming a methane-containing fuel stream have been studied with concentrated solar power as the energy input to drive the highly endothermic reactions but the concept has not been demonstrated at a commercial scale. Under a current project with the U.S. Department of Energy, PNNL is developing an integrated solar thermochemical reaction system that combines solar concentrators with micro- and meso-channel reactors and heatmore » exchangers to accomplish more than 20% solar augment of methane higher heating value. The objective of our three-year project is to develop and prepare for commercialization such solar reforming system with a high enough efficiency to serve as the frontend of a conventional natural gas (or biogas) combined cycle power plant, producing power with a levelized cost of electricity less than 6¢/kWh, without subsidies, by the year 2020. In this paper, we present results from the first year of our project that demonstrated a solar-to-chemical energy conversion efficiency as high as 69% with a prototype reaction system.« less

  11. Productivity improvement handbook for fossil steam power plants. Final report

    SciTech Connect (OSTI)

    Armor, A.F.; Wolk, R.H. |

    1998-09-01

    This book is written to help electric generation staff operate their plants more profitably in a competitive environment. Since responsibility for keeping the plant running falls directly on the shoulders of plant personnel, they want to understand what can go wrong, receive information on the current condition of equipment, and fix things when equipment fails or performs poorly. The information in this book is organized so a reader can quickly and easily grasp the current state-of-the-art in maintaining fossil steam units, obtain guidance on specific plant problems, and move ahead with solutions. Many reports and guidelines have been issued on boilers, turbines, generators, heat exchangers, and other plant equipment covering failure modes, causes, fixes, and maintenance practices. Liberal use has been made of these reports to extract the salient recommendations, and the citations and bibliographies acknowledge these sources. The reader is directed to the comprehensive list of reports and papers for further details on specific issues. The scope of this book does not permit a detailed and extensive treatment of each of the hundreds of potential in-plant problems, but does permit the reader to get a first assessment of likely symptoms and modes of failure, and enough information to do something about it. It`s a working handbook for fossil plant staff who are daily faced with protecting the integrity and reliability of the electric generation business.

  12. Electroslag Strip Cladding of Steam Generators With Alloy 690

    SciTech Connect (OSTI)

    Consonni, M.; Maggioni, F.; Brioschi, F.

    2006-07-01

    The present paper details the results of electroslag cladding and tube-to-tubesheet welding qualification tests conducted by Ansaldo-Camozzi ESC with Alloy 690 (Alloy 52 filler metal) on steel for nuclear power stations' steam generators shell, tubesheet and head; the possibility of submerged arc cladding on first layer was also considered. Test results, in terms of chemical analysis, mechanical properties and microstructure are reproducible and confidently applicable to production cladding and show that electroslag process can be used for Alloy 52 cladding with exceptionally stable and regular operation and high productivity. The application of submerged arc cladding process to the first layer leads to a higher base metal dilution, which should be avoided. Moreover, though the heat affected zone is deeper with electroslag cladding, in both cases no coarsened grain zone is found due to recrystallization effect of second cladding layer. Finally, the application of electroslag process to cladding of Alloy 52 with modified chemical composition, was proved to be highly beneficial as it strongly reduces hot cracking sensitivity, which is typical of submerged arc cladded Alloy 52, both during tube-to-tubesheet welding and first re-welding. (authors)

  13. FLUIDIZED BED STEAM REFORMING ENABLING ORGANIC HIGH LEVEL WASTE DISPOSAL

    SciTech Connect (OSTI)

    Williams, M

    2008-05-09

    Waste streams planned for generation by the Global Nuclear Energy Partnership (GNEP) and existing radioactive High Level Waste (HLW) streams containing organic compounds such as the Tank 48H waste stream at Savannah River Site have completed simulant and radioactive testing, respectfully, by Savannah River National Laboratory (SRNL). GNEP waste streams will include up to 53 wt% organic compounds and nitrates up to 56 wt%. Decomposition of high nitrate streams requires reducing conditions, e.g. provided by organic additives such as sugar or coal, to reduce NOX in the off-gas to N2 to meet Clean Air Act (CAA) standards during processing. Thus, organics will be present during the waste form stabilization process regardless of the GNEP processes utilized and exists in some of the high level radioactive waste tanks at Savannah River Site and Hanford Tank Farms, e.g. organics in the feed or organics used for nitrate destruction. Waste streams containing high organic concentrations cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by pretreatment. The alternative waste stabilization pretreatment process of Fluidized Bed Steam Reforming (FBSR) operates at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). The FBSR process has been demonstrated on GNEP simulated waste and radioactive waste containing high organics from Tank 48H to convert organics to CAA compliant gases, create no secondary liquid waste streams and create a stable mineral waste form.

  14. Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators, Energy Tips: STEAM, Steam Tip Sheet #22 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators When specifying a new boiler, consider a high-pressure boiler with a backpressure steam turbine-generator placed between the boiler and the steam distribution network. A turbine-generator can often produce enough electricity to justify the capital cost of purchasing the higher-pressure boiler and the turbine-generator. Since boiler fuel usage per unit of steam production increases with boiler pressure, facilities

  15. H.R. 1443: A Bill to amend the Internal Revenue Code of 1986 to provide a tax credit to businesses which mine metallurgical coal and are required to make contributions to the UMWA Combined Benefit Fund created by the Energy Policy Act of 1992. Introduced in the House of Representatives, One Hundred Third Congress, First Session, March 24, 1993

    SciTech Connect (OSTI)

    1993-12-31

    The report H.R. 1143 is a bill to amend the Internal Revenue Code of 1986 to provide a tax credit to businesses which mine metallurgical coal and are required to make contributions to the UMWA Combined Benefit Fund created by the Energy Policy Act of 1992. The proposed legislative text is included.

  16. " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;"

    U.S. Energy Information Administration (EIA) Indexed Site

    1.3. Number of Establishments by Quantity of Purchased Electricity, Natural Gas, and Steam, 1998;" " Level: National Data; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: Establishment Counts." ,,,"Electricity","Components",,,"Natural","Gas","Components",,"Steam","Components"

  17. " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;"

    U.S. Energy Information Administration (EIA) Indexed Site

    8 Number of Establishments by Quantity of Purchased Electricity, Natural Gas, and Steam, 2002;" " Level: National Data; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: Establishment Counts." ,,,"Electricity","Components",,,"Natural","Gas","Components",,"Steam","Components"

  18. " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;"

    U.S. Energy Information Administration (EIA) Indexed Site

    8 Number of Establishments by Quantity of Purchased Electricity, Natural Gas, and Steam, 2006;" " Level: National Data; " " Row: NAICS Codes;" " Column: Supplier Sources of Purchased Electricity, Natural Gas, and Steam;" " Unit: Establishment Counts." ,,,"Electricity","Components",,,"Natural","Gas","Components",,"Steam","Components"

  19. Save Energy Now in Your Steam Systems; Industrial Technologies Program (ITP) BestPractices: Process Heating (Fact sheet)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Systems Steam systems account for about 30% of the total energy used in industrial applications for product output. These systems can be indispensable in delivering the energy needed for process heating, pressure control, mechanical drives, separation of components, and production of hot water for process reactions. As energy costs continue to rise, industrial plants need effective ways to reduce the amount of energy consumed by their steam systems. To help meet this need, the U.S.

  20. Steam Pressure-Reducing Station Safety and Energy Efficiency Improvement Project

    SciTech Connect (OSTI)

    Lower, Mark D; Christopher, Timothy W; Oland, C Barry

    2011-06-01

    The Facilities and Operations (F&O) Directorate is sponsoring a continuous process improvement (CPI) program. Its purpose is to stimulate, promote, and sustain a culture of improvement throughout all levels of the organization. The CPI program ensures that a scientific and repeatable process exists for improving the delivery of F&O products and services in support of Oak Ridge National Laboratory (ORNL) Management Systems. Strategic objectives of the CPI program include achieving excellence in laboratory operations in the areas of safety, health, and the environment. Identifying and promoting opportunities for achieving the following critical outcomes are important business goals of the CPI program: improved safety performance; process focused on consumer needs; modern and secure campus; flexibility to respond to changing laboratory needs; bench strength for the future; and elimination of legacy issues. The Steam Pressure-Reducing Station (SPRS) Safety and Energy Efficiency Improvement Project, which is under the CPI program, focuses on maintaining and upgrading SPRSs that are part of the ORNL steam distribution network. This steam pipe network transports steam produced at the ORNL steam plant to many buildings in the main campus site. The SPRS Safety and Energy Efficiency Improvement Project promotes excellence in laboratory operations by (1) improving personnel safety, (2) decreasing fuel consumption through improved steam system energy efficiency, and (3) achieving compliance with applicable worker health and safety requirements. The SPRS Safety and Energy Efficiency Improvement Project being performed by F&O is helping ORNL improve both energy efficiency and worker safety by modifying, maintaining, and repairing SPRSs. Since work began in 2006, numerous energy-wasting steam leaks have been eliminated, heat losses from uninsulated steam pipe surfaces have been reduced, and deficient pressure retaining components have been replaced. These improvements helped ORNL reduce its overall utility costs by decreasing the amount of fuel used to generate steam. Reduced fuel consumption also decreased air emissions. These improvements also helped lower the risk of burn injuries to workers and helped prevent shrapnel injuries resulting from missiles produced by pressurized component failures. In most cases, the economic benefit and cost effectiveness of the SPRS Safety and Energy Efficiency Improvement Project is reflected in payback periods of 1 year or less.

  1. New Insights into Reaction Mechanisms of Ethanol Steam Reforming on Co-ZrO2

    SciTech Connect (OSTI)

    Sun, Junming; Karim, Ayman M.; Mei, Donghai; Engelhard, Mark H.; Bao, Xinhe; Wang, Yong

    2015-01-01

    The reaction pathway of ethanol steam reforming on Co-ZrO2 has been identified and the active sites associated with each step are proposed. Ethanol is converted to acetaldehyde and then to acetone, followed by acetone steam reforming. More than 90% carbon was found to follow this reaction pathway. N2-Sorption, X-ray Diffraction (XRD), Temperature Programmed Reduction (TPR), in situ X-ray Photoelectron Spectroscopy (XPS), Transmission Electron Microscopy, as well as theoretical Density Functional Theory (DFT) calculations have been employed to identify the structure and functionality of the catalysts, which was further used to correlate their performance in ESR. It was found that metallic cobalt is mainly responsible for the acetone steam reforming reactions; while, CoO and basic sites on the support play a key role in converting ethanol to acetone via dehydrogenation and condensation/ketonization reaction pathways. The current work provides fundamental understanding of the ethanol steam reforming reaction mechanisms on Co-ZrO2 catalysts and sheds light on the rational design of selective and durable ethanol steam reforming catalysts.

  2. Steam ejector-condenser: stage I of a differential vacuum pumping station

    SciTech Connect (OSTI)

    Hanson, C.L.; Alger, T.W.

    1981-04-01

    A steam ejector-condenser unit was built and tested to produce a 10 Torr (13.3 x 10/sup 2/Pa) vacuum with a 2 cm aperture to the atmosphere. This unit is the first stage of a differential vacuum pumping station that will be used with the Experimental Test Accelerator. The accelerator's electron beam will pass through a series of openings from a high vacuum (5 x 10/sup -6/ Torr) to the atmosphere. The differential system consists of four vacuum pumping units separated by 2 cm-diam apertures. Superheated steam is injected near the final beamline orifice to reduce the quantity of atmospheric air flowing into the steam ejector--condenser unit. The steam ejector in the condenser vessel is open at its center to permit passage of the accelerator beam. Five nozzles mounted in a conical array produce the ejector vacuum of 10 Torr. The ejector exhausts into the condenser and forms a barrier to air flow into the lower pressure region. This feature permits high volume cold trapping and cryopumping of water vapor in the remaining lower-pressure stages. Tests have proven that the steam ejector--condenser is a reliable operating unit and suitable for long-term, steady-state accelerator operation.

  3. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland - Second Year of Data Collection

    SciTech Connect (OSTI)

    Choi, J.; Ludwig, P.; Brand, L.

    2013-08-01

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources. Building on previous research, CNT Energy identified 10 test buildings in Chicago and conducted a study to identify best practices for the methodology, typical costs, and energy savings associated with steam system balancing. A package of common steam balancing measures was assembled and data were collected on the buildings before and after these retrofits were installed to investigate the process, challenges, and the cost effectiveness of improving steam systems through improved venting and control systems. The test buildings that received venting upgrades and new control systems showed 10.2% savings on their natural gas heating load, with a simple payback of 5.1 years. The methodologies for and findings from this study are presented in detail in this report. This report has been updated from a version published in August 2012 to include natural gas usage information from the 2012 heating season and updated natural gas savings calculations.

  4. System and method for coproduction of activated carbon and steam/electricity

    DOE Patents [OSTI]

    Srinivasachar, Srivats (Sturbridge, MA); Benson, Steven (Grand Forks, ND); Crocker, Charlene (Newfolden, MN); Mackenzie, Jill (Carmel, IN)

    2011-07-19

    A system and method for producing activated carbon comprising carbonizing a solid carbonaceous material in a carbonization zone of an activated carbon production apparatus (ACPA) to yield a carbonized product and carbonization product gases, the carbonization zone comprising carbonaceous material inlet, char outlet and carbonization gas outlet; activating the carbonized product via activation with steam in an activation zone of the ACPA to yield activated carbon and activation product gases, the activation zone comprising activated carbon outlet, activation gas outlet, and activation steam inlet; and utilizing process gas comprising at least a portion of the carbonization product gases or a combustion product thereof; at least a portion of the activation product gases or a combustion product thereof; or a combination thereof in a solid fuel boiler system that burns a solid fuel boiler feed with air to produce boiler-produced steam and flue gas, the boiler upstream of an air heater within a steam/electricity generation plant, said boiler comprising a combustion zone, a boiler-produced steam outlet and at least one flue gas outlet.

  5. A REVIEW OF THE OXIDATION BEHAVIOR OF STRUCTURAL ALLOYS IN STEAM

    SciTech Connect (OSTI)

    Wright, Ian G; Dooley, Barry

    2010-01-01

    The focus of this review is the state of knowledge of the oxidation behavior in steam of alloys with potential for use as pressure parts in steam boilers. Growth of steam-side oxides has implications for scale exfoliation, tube blockage and overheating, and turbine erosion. Mitigation of such problems requires mechanistic understanding of the influences of alloy composition and microstructure as well as time, temperature, and boiler operating parameters on the evolution of specific scale structures. The oxidation behavior in steam of three classes of alloys is addressed: ferritic steels (particularly the 9-12 wt% Cr alloys), austenitic steels, and high-temperature nickel-based alloys. Understanding the interplay among compositional and microstructural requirements for strengthening and oxidation resistance, and their influence on the rate and mode of scale evolution is key to the most effective application of these alloy classes. Underlying these interests is the apparently different mode of oxide growth in steam than in air, especially contributions from inward transport of oxidant species. The particular species involved and their roles in the oxidation process are expected to exert a large influence on the oxide morphologies developed, while the fate of any hydrogen released in the alloy is a further topic of particular interest.

  6. Mist/steam cooling in a heated horizontal tube -- Part 1: Experimental system

    SciTech Connect (OSTI)

    Guo, T.; Wang, T.; Gaddis, J.L.

    2000-04-01

    To improve the airfoil cooling significantly for the future generation of advanced turbine systems (ATS), a fundamental experimental program has been developed to study the heat transfer mechanisms of mist/steam cooling under highly superheated wall temperatures. The mist/steam mixture was obtained by blending fine water droplets (3 {approximately} 15 {micro}m in diameter) with the saturated steam at 1.5 bars. Two mist generation systems were tested by using the pressure atomizer and the steam-assisted pneumatic atomizer, respectively. The test section, heated directly by a DC power supply, consisted of a thin-walled ({approximately} 0.9 mm), circular stainless steel tube with an ID of 20 mm and a length of 203 mm. Droplet size and distribution were measured by a phase Doppler particle analyzer (PDPA) system through view ports grafted at the inlet and the outlet of the test section. Mist transportation and droplet dynamics were studied in addition to the heat transfer measurements. The experiment was conducted with steam Reynolds numbers ranging from 10,000 to 35,000, wall superheat up to 300 C, and droplet mass ratios ranging from 1 {approximately} 6%.

  7. Three dimensional analysis of turbulent steam jets in enclosed structures : a CFD approach.

    SciTech Connect (OSTI)

    Ishii, M.; NguyenLe, Q.

    1999-04-20

    This paper compares the three-dimensional numerical simulation with the experimental data of a steam blowdown event in a light water reactor containment building. The temperature and pressure data of a steam blowdown event was measured at the Purdue University Multi-Dimensional Integrated Test Assembly (PUMA), a scaled model of the General Electric simplified Boiling Water Reactor. A three step approach was used to analyze the steam jet behavior. First, a 1-Dimensional, system level RELAP5/Mod3.2 model of the steam blowdown event was created and the results used to set the initial conditions for the PUMA blowdown experiments. Second, 2-Dimensional CFD models of the discharged steam jets were computed using PHOENICS, a commercially available CFD package. Finally, 3-Dimensional model of the PUMA drywell was created with the boundary conditions based on experimental measurements. The results of the 1-D and 2-D models were reported in the previous meeting. This paper discusses in detail the formulation and the results of the 3-Dimensional PHOENICS model of the PUMA drywell. It is found that the 3-D CFD solutions compared extremely well with the measured data.

  8. Southern Coal finds value in the met market

    SciTech Connect (OSTI)

    Fiscor, S.

    2009-11-15

    The Justice family launches a new coal company (Southern Coal Corp.) to serve metallurgical and steam coal markets. 1 tab., 3 photos.

  9. Steam Reforming Technology for Denitration and Immobilization of DOE Tank Wastes

    SciTech Connect (OSTI)

    Mason, J. B.; McKibbin, J.; Ryan, K.; Schmoker, D.

    2003-02-26

    THOR Treatment Technologies, LLC (THOR) is a joint venture formed in June 2002 by Studsvik, Inc. (Studsvik) and Westinghouse Government Environmental Services Company LLC to further develop, market, and deploy Studsvik's patented THORSM non-incineration, steam reforming waste treatment technology. This paper provides an overview of the THORSM steam reforming process as applied to the denitration and conversion of Department of Energy (DOE) tank wastes to an immobilized mineral form. Using the THORSM steam reforming technology to treat nitrate containing tank wastes could significantly benefit the DOE by reducing capital and life-cycle costs, reducing processing and programmatic risks, and positioning the DOE to meet or exceed its stakeholder commitments for tank closure. Specifically, use of the THORSM technology can facilitate processing of up to 75% of tank wastes without the use of vitrification, yielding substantial life-cycle cost savings.

  10. Evaluation and field validation of Eddy-Current array probes for steam generator tube inspection

    SciTech Connect (OSTI)

    Dodd, C.V.; Pate, J.R.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generator Tubing program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification, and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC`s mobile NDE laboratory and staff. This report describes the design of specialized high-speed 16-coil eddy-current array probes. Both pancake and reflection coils are considered. Test results from inspections using the probes in working steam generators are given. Computer programs developed for probe calculations are also supplied.

  11. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    DOE Patents [OSTI]

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  12. DATA QUALITY OBJECTIVES FOR SELECTING WASTE SAMPLES FOR THE BENCH STEAM REFORMER TEST

    SciTech Connect (OSTI)

    BANNING DL

    2010-08-03

    This document describes the data quality objectives to select archived samples located at the 222-S Laboratory for Fluid Bed Steam Reformer testing. The type, quantity and quality of the data required to select the samples for Fluid Bed Steam Reformer testing are discussed. In order to maximize the efficiency and minimize the time to treat Hanford tank waste in the Waste Treatment and Immobilization Plant, additional treatment processes may be required. One of the potential treatment processes is the fluid bed steam reformer (FBSR). A determination of the adequacy of the FBSR process to treat Hanford tank waste is required. The initial step in determining the adequacy of the FBSR process is to select archived waste samples from the 222-S Laboratory that will be used to test the FBSR process. Analyses of the selected samples will be required to confirm the samples meet the testing criteria.

  13. Results of the Triggered TROI Steam Explosion Experiments with a Narrow Interaction Vessel

    SciTech Connect (OSTI)

    Kim, J.H.; Park, I.K.; Min, B.T.; Hong, S.W.; Hong, S.H.; Song, J.H.; Kim, H.D.

    2006-07-01

    The effect of the interaction vessel geometry has been studied on the energetics of a steam explosion in the TROI experiment. The interaction vessel was 30 cm in diameter (1-D geometry). Two types of corium composition were used as a melt. One was spontaneously non-explosive 80 : 20 corium (UO{sub 2} : ZrO{sub 2}) and the other was spontaneously explosive 70 : 30 eutectic corium. A test with 80 : 20 corium was carried out without an external triggering. Another test with 80 : 20 corium was also carried out with an external trigger. In addition, two tests with 70 : 30 corium were carried out with an external trigger. The external trigger was applied just before the contact between the melt and the bottom of the interaction vessel. This time was thought to be the triggering time of a spontaneous steam explosion. The external trigger was a chemical explosive of PETN 1.0 g. However, none of these tests led to steam explosions even with an external triggering. Since eutectic corium led to spontaneous or triggered steam explosions in a previous test using a 60 cm wide interaction vessel (3-D geometry), it is quite probable that a geometry effect of the interaction vessel could exist. The reason for no steam explosions in the narrow (1-D) interaction vessel is believed to be a relatively high void fraction in the vessel when compared with the 3-D vessel. Due to the high void fraction, a steam explosion could not propagate to the surroundings of the melt where the water was depleted. (authors)

  14. Analysis and decision document in support of acquisition of steam supply for the Hanford 200 Area

    SciTech Connect (OSTI)

    Brown, D.R.; Daellenbach, K.K.; Hendrickson, P.L.; Kavanaugh, D.C.; Reilly, R.W.; Shankle, D.L.; Smith, S.A.; Weakley, S.A.; Williams, T.A. ); Grant, T.F. )

    1992-02-01

    The US Department of Energy (DOE) is now evaluating its facility requirements in support of its cleanup mission at Hanford. One of the early findings is that the 200-Area steam plants, constructed in 1943, will not meet future space heating and process needs. Because the 200 Area will serve as the primary area for waste treatment and long-term storage, a reliable steam supply is a critical element of Hanford operations. This Analysis and Decision Document (ADD) is a preliminary review of the steam supply options available to the DOE. The ADD contains a comprehensive evaluation of the two major acquisition options: line-term versus privatization. It addresses the life-cycle costs associated with each alternative, as well as factors such as contracting requirements and the impact of market, safety, security, and regulatory issues. Specifically, this ADD documents current and future steam requirements for the 200 Area, describes alternatives available to DOE for meeting these requirements, and compares the alternatives across a number of decision criteria, including life-cycle cost. DOE has currently limited the ADD evaluation alternatives to replacing central steam plants rather than expanding the study to include alternative heat sources, such as a distributed network of boilers or heat pumps. Thirteen project alternatives were analyzed in the ADD. One of the alternatives was the rehabilitation of the existing 200-East coal-fired facility. The other twelve alternatives are combinations of (1) coal- or gas-fueled plants, (2) steam-only or cogeneration facilities, (3) primary or secondary cogeneration of electricity, and (4) public or private ownership.

  15. PORST: a computer code to analyze the performance of retrofitted steam turbines

    SciTech Connect (OSTI)

    Lee, C.; Hwang, I.T.

    1980-09-01

    The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

  16. Reactance simulation for the defects in steam generator tube with outside ferrite sludge

    SciTech Connect (OSTI)

    Ryu, Kwon-sang; Kima, Yong-il; Son, Derac; Park, Duck-gun; Jung, Jae-kap

    2009-04-01

    A magnetic sludge is partly produced around the tube sheet outside a steam generator due to stress and heat. The sludge with magnetite is one of the important factors affecting eddy current signals. It causes trouble for the safety of the steam generator tubes and is difficult to detect by conventional eddy current methods. A new type of probe is needed to detect the signals for the magnetic sludge. We designed a new U-type yoke which has two kinds of coils--a magnetizing coil and the other a detecting coil--and we simulated the signal induced by the ferromagnetic sludge in the Inconel 600 tube.

  17. Energy analysis on use of air and superheated steam as drying media

    SciTech Connect (OSTI)

    Tarnawski, W.Z.; Mitera, J.; Borowski, P.; Klepaczka, A. [Technical Univ. of Lodz (Poland). Inst. of Papermaking and Paper Machines

    1996-10-01

    The physical properties of air and superheated steam were analyzed in a range of temperatures applied in paper and paperboard drying processes. On the basis of tests carried out on a pilot stand the values of energy indices for air and steam drying processes are compared. With the drying media temperature as T{sub M} = 300 C, nozzle velocity {nu} = 60 m/s and using the Huang and Mujumdar model as well as relationships given by Chance a comparative analysis of the results has been carried out. Variation of several indices in the range of temperatures 100--600 C and various nozzle velocities was studied.

  18. Return Condensate to the Boiler, Energy Tips: STEAM, Steam Tip Sheet #8 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    8 Suggested Actions Reduce operating costs through maximizing the return of hot condensate to the boiler. Consider the following actions: ■ ■ If a condensate return system is absent, estimate the cost of a condensate return and treatment system (as necessary) and install one if economically justified. ■ ■ Monitor and repair steam distribution and condensate return system leaks. ■ ■ Insulate condensate return system piping to conserve heat and protect personnel against burns. ■ ■

  19. Consider Installing a Condensing Economizer, Energy Tips: STEAM, Steam Tip Sheet #26A (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    A Suggested Actions ■ ■ Determine your boiler capacity, average steam production, combustion efficiency, stack gas temperature, annual hours of operation, and annual fuel consumption. ■ ■ Identify in-plant uses for heated water, such as boiler makeup water heating, preheating, or domestic hot water or process water heating requirements. ■ ■ Determine the thermal requirements that can be met through installation of a condensing economizer. Determine annual fuel energy and cost

  20. EA-1741: Seattle Steam Company Combined Heat and Power at Post Street in Downtown Seattle, Washington

    Broader source: Energy.gov [DOE]

    This EA evaluates the environmental impacts of a proposal to provide an American Recovery Act and Reinvestment Act of 2009 financial assistance grant to Seattle Steam Company to facilitate the installation of a combined heat and power plant in downtown Seattle, Washington. NOTE: This Project has been cancelled.

  1. Continuous on-line steam quality monitoring system of the Bacman Geothermal Production Field, Philippines

    SciTech Connect (OSTI)

    Solis, R.P.; Chavez, F.C.; Garcia, S.E.

    1997-12-31

    In any operating geothermal power plant, steam quality is one of the most important parameters being monitored. In the Bacon-Manito Geothermal Production Field (BGPF), an online steam quality monitoring system have been installed in two operating power plants which provides an accurate, efficient and continuous real-time data which is more responsive to the various requirements of the field operation. The system utilizes sodium as an indicator of steam purity. Sodium concentration is read by the flame photometer located at the interface after aspirating a sample of the condensed steam through a continuous condensate sampler. The condensate has been degassed through a condensate-NCG separator. The flame photometer analog signal is then converted by a voltage-to-current converter/transmitter and relayed to the processor which is located at the control center through electrical cable to give a digital sodium concentration read-out at the control panel. The system features a high and high-high sodium level alarm, a continuous strip-chart recorder and a central computer for data capture, retrieval, and processing for further interpretation. Safety devices, such as the flame-off indicator at the control center and the automatic fuel cut-off device along the fuel line, are incorporated in the system.

  2. Evaluation of a superheater enhanced geothermal steam power plant in the Geysers area. Final report

    SciTech Connect (OSTI)

    Janes, J.

    1984-06-01

    This study was conducted to determine the attainable generation increase and to evaluate the economic merits of superheating the steam that could be used in future geothermal steam power plants in the Geyser-Calistoga Known Geothermal Resource Area (KGRA). It was determined that using a direct gas-fired superheater offers no economic advantages over the existing geothermal power plants. If the geothermal steam is heated to 900/sup 0/F by using the exhaust energy from a gas turbine of currently available performance, the net reference plant output would increase from 65 MW to 159 MW (net). Such hybrid plants are cost effective under certain conditions identified in this document. The power output from the residual Geyser area steam resource, now equivalent to 1437 MW, would be more than doubled by employing in the future gas turbine enhancement. The fossil fuel consumed in these plants would be used more efficiently than in any other fossil-fueled power plant in California. Due to an increase in evaporative losses in the cooling towers, the viability of the superheating concept is contingent on development of some of the water resources in the Geysers-Calistoga area to provide the necessary makeup water.

  3. Pollution prevention opportunity assessment for the K-25 Site Steam Plant -- Level 3

    SciTech Connect (OSTI)

    1995-09-01

    A Level 3 pollution prevention opportunity assessment (PPOA) was performed for the K-1501 Steam Plant at the K-25 Site. The primary objective was to identify and evaluate pollution prevention (P2) options to reduce the quantities of each waste stream generated by the Steam Plant. For each of the waste streams, P2 options were evaluated to first reduce the quantity of waste generated and second to recycle the waste. This report provides a process description of the facility; identification, evaluation, and recommendations of P2 options; an implementation schedule with funding sources; and conclusions. Largely for economic reasons, only 3 of the 14 P2 options are being recommended for implementation. All are source reduction options. When implemented, these three options are estimated to reduce the annual generation of waste by 658,412 kg and will result in a cost savings of approximately $29,232/year for the K-25 Site. The recommended options are to: install a flue gas return System in Boiler 7; reduce steam loss from traps; and increase lapse time between rinses. The four boilers currently in operation at the Steam Plant use natural gas or fuel oil as fuel sources.

  4. Transport and Phase Equilibria Properties for Steam Flooding of Heavy Oils

    SciTech Connect (OSTI)

    Gabitto, Jorge; Barufet, Maria

    2002-11-20

    The objectives of this research included experimental determination and rigorous modeling and computation of phase equilibrium diagrams, volumetric, and transport properties of hydrocarbon/CO2/water mixtures at pressures and temperatures typical of steam injection processes for thermal recovery of heavy oils.

  5. Simulation of spray drying in superheated steam using computational fluid dynamics

    SciTech Connect (OSTI)

    Frydman, A.; Vasseur, J.; Ducept, F.; Sionneau, M.; Moureh, J.

    1999-09-01

    This paper presents a numerical simulation and experimental validation of a spray dryer using superheated steam instead of air as drying medium, modeled with a computational fluid dynamics (CFD) code. The model describes momentum, heat and mass transfer between two phases--a discrete phase of droplets, and a continuous gas phase--through a finite volume method. For the simulation, droplet size distribution is represented by 6 discrete classes of diameter, fitting to the experimental distribution injected from the nozzle orifice, taking into account their peculiar shrinkage during drying. This model is able to predict the most important features of the dryer: fields of gas temperature and gas velocity inside the chamber, droplets trajectories and eventual deposits on to the wall. The results of simulation are compared to a pilot scale dryer, using water. In the absence of risk of power ignition in steam, the authors have tested rather high steam inlet temperature (973K), thus obtaining a high volumic efficiency. The model is validated by comparison between experimental and predicted values of temperature inside the chamber, verifying the coupling between the 3 different types of transfer without adjustment. This type of model can be used for chamber design, or scale up. Using superheated steam instead of air in a spray dryer can allow a high volumic evaporation rate (20 k.h.m{sup 3}), high energy recovery and better environment control.

  6. Underwater vapor phase burning of aluminum particles and on aluminum ignition during steam explosions

    SciTech Connect (OSTI)

    Epstein, M. )

    1991-09-01

    Recently reported experimental studies on aluminum-water steam explosions indicate that there may be a critical metal temperature at which the process changes over from a physical explosion to one which is very violent and involves the rapid liberation of chemical energy. In this report we examine the hypothesis that vapor-phase burning of aluminum is a necessary condition for the occurrence of such ignition-type'' steam explosions. An available two-phase stagnation flow film-boiling model is used to calculate the steam flux to the vaporizing aluminum surface. Combining this calculation with the notion that there is an upper limit to the magnitude of the metal vaporization rate at which the reaction regime must change from vapor phase to surface burning, leads to prediction of the critical metal surface temperature below which vapor phase burning is impossible. The critical temperature is predicted for both the aluminum-water pre-mixture configuration in which coarse drops of aluminum are falling freely through water and for the finely-fragmented aluminum drops in the wake of the pressure shock that triggers'' the explosion. Vapor phase burning is predicted to be possible during the pre-mixture phase but not very likely during the trigger phase of a steam explosion. The implications of these findings in terms of the validity of the hypothesis that ignition may begin with the vapor phase burning of aluminum is discussed. Recently postulated, alternative mechanisms of underwater aluminum ignition are also discussed.

  7. Underwater vapor phase burning of aluminum particles and on aluminum ignition during steam explosions

    SciTech Connect (OSTI)

    Epstein, M.

    1991-09-01

    Recently reported experimental studies on aluminum-water steam explosions indicate that there may be a critical metal temperature at which the process changes over from a physical explosion to one which is very violent and involves the rapid liberation of chemical energy. In this report we examine the hypothesis that vapor-phase burning of aluminum is a necessary condition for the occurrence of such ``ignition-type`` steam explosions. An available two-phase stagnation flow film-boiling model is used to calculate the steam flux to the vaporizing aluminum surface. Combining this calculation with the notion that there is an upper limit to the magnitude of the metal vaporization rate at which the reaction regime must change from vapor phase to surface burning, leads to prediction of the critical metal surface temperature below which vapor phase burning is impossible. The critical temperature is predicted for both the aluminum-water pre-mixture configuration in which coarse drops of aluminum are falling freely through water and for the finely-fragmented aluminum drops in the wake of the pressure shock that ``triggers`` the explosion. Vapor phase burning is predicted to be possible during the pre-mixture phase but not very likely during the trigger phase of a steam explosion. The implications of these findings in terms of the validity of the hypothesis that ignition may begin with the vapor phase burning of aluminum is discussed. Recently postulated, alternative mechanisms of underwater aluminum ignition are also discussed.

  8. Compliance testing of hot-water and steam boilers, Shaw Afb, South Carolina. Final report

    SciTech Connect (OSTI)

    Garrison, J.A.

    1989-02-01

    At the request of HQ TAC/DEEV, personnel of the USAFOEHL Air Quality Function conducted source testing of eighteen small hot water and steam boilers to determine stack-gas moisture content and velocity. The data obtained during the survey was necessary for boiler operating application.

  9. Steam atmosphere dryer project: System development and field test. Final report

    SciTech Connect (OSTI)

    NONE

    1999-02-01

    The objective of this project was to develop and demonstrate the use of a superheated steam atmosphere dryer as a highly improved alternative to conventional hot air-drying systems, the present industrial standard method for drying various wet feedstocks. The development program plan consisted of three major activities. The first was engineering analysis and testing of a small-scale laboratory superheated steam dryer. This dryer provided the basic engineering heat transfer data necessary to design a large-scale system. The second major activity consisted of the design, fabrication, and laboratory checkout testing of the field-site prototype superheated steam dryer system. The third major activity consisted of the installation and testing of the complete 250-lb/hr evaporation rate dryer and a 30-kW cogeneration system in conjunction with an anaerobic digester facility at the Village of Bergen, NY. Feedstock for the digester facility at the Village of Bergen, NY. Feedstock for the digester was waste residue from a nearby commercial food processing plant. The superheated steam dryer system was placed into operation in August 1996 and operated successfully through March 1997. During this period, the dryer processed all the material from the digester to a powdered consistency usable as a high-nitrogen-based fertilizer.

  10. Application and energy saving potential of superheated steam drying in the food industry

    SciTech Connect (OSTI)

    Fitzpatrick, J. [Univ. College Cork (United Kingdom); Robinson, A. [Stork Engineering, Uxbridge (United Kingdom)

    1996-12-31

    The possibilities of using superheated steam in heat and mass transfer processes such as drying have lately been investigated and tested by several industries. The mode of operation, energy saving potential, advantages of and problems with this media in contact with foodstuffs and food waste sludge are discussed in this article.

  11. FLUIDIZED BED STEAM REFORMING FOR TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    SciTech Connect (OSTI)

    HEWITT WM

    2011-04-08

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of fluidized bed steam reforming and its possible application to treat and immobilize Hanford low-activity waste.

  12. Steam Dryer Segmentation and Packaging at Grand Gulf Nuclear Station - 13577

    SciTech Connect (OSTI)

    Kreitman, Paul J.; Sirianni, Steve R.; Pillard, Mark M.

    2013-07-01

    Entergy recently performed an Extended Power Up-rate (EPU) on their Grand Gulf Nuclear Station, near Port Gibson, Mississippi. To support the EPU, a new Steam Dryer Assembly was installed during the last refueling outage. Due to limited access into the containment, the large Replacement Steam Dryer (RSD) had to be brought into the containment in pieces and then final assembly was completed on the refueling floor before installation into the reactor. Likewise, the highly contaminated Original Steam Dryer (OSD) had to be segmented into manageable sections, loaded into specially designed shielded containers, and rigged out of containment where they will be safely stored until final disposal is accomplished at an acceptable waste repository. Westinghouse Nuclear Services was contracted by Entergy to segment, package and remove the OSD from containment. This work was performed on critical path during the most recent refueling outage. The segmentation was performed underwater to minimize radiation exposure to the workers. Special hydraulic saws were developed for the cutting operations based on Westinghouse designs previously used in Sweden to segment ABB Reactor Internals. The mechanical cutting method was selected because of its proven reliability and the minimal cutting debris that is generated by the process. Maintaining stability of the large OSD sections during cutting was accomplished using a custom built support stand that was installed into the Moisture Separator Pool after the Moisture Separator was installed back in the reactor vessel. The OSD was then moved from the Steam Dryer Pool to the Moisture Separator Pool for segmentation. This scenario resolved the logistical challenge of having two steam dryers and a moisture separator in containment simultaneously. A water filtration/vacuum unit was supplied to maintain water clarity during the cutting and handling operations and to collect the cutting chips. (authors)

  13. Hydrogen production from the steam reforming of Dinethyl Ether and Methanol

    SciTech Connect (OSTI)

    Semelsberger, T. A.; Borup, R. L.

    2004-01-01

    This study investigates dimethyl ether (DME) steam reforming for the generation of hydrogen rich fuel cell feeds for fuel cell applications. Methanol has long been considered as a fuel for the generation of hydrogen rich fuel cell feeds due to its high energy density, low reforming temperature, and zero impurity content. However, it has not been accepted as the fuel of choice due its current limited availability, toxicity and corrosiveness. While methanol steam reforming for the generation of hydrogen rich fuel cell feeds has been extensively studied, the steam reforming of DME, CH{sub 3}OCH{sub 3} + 3H{sub 2}O = 2CO{sub 2} + 6H{sub 2}, has had limited research effort. DME is the simplest ether (CH{sub 3}OCH{sub 3}) and is a gas at ambient conditions. DME has physical properties similar to those of LPG fuels (i.e. propane and butane), resulting in similar storage and handling considerations. DME is currently used as an aerosol propellant and has been considercd as a diesel substitute due to the reduced NOx, SOx and particulate emissions. DME is also being considered as a substitute for LPG fuels, which is used extensively in Asia as a fuel for heating and cooking, and naptha, which is used for power generation. The potential advantages of both methanol and DME include low reforming temperature, decreased fuel proccssor startup energy, environmentally benign, visible flame, high heating value, and ease of storage and transportation. In addition, DME has the added advantages of low toxicity and being non-corrosive. Consequently, DME may be an ideal candidate for the generation of hydrogen rich fuel cell feeds for both automotive and portable power applications. The steam reforming of DME has been demonstrated to occur through a pair of reactions in series, where the first reaction is DME hydration followed by MeOH steam reforming to produce a hydrogen rich stream.

  14. Performance evaluation of steam traps and orifice plates. Final report, 1 October 1979-1 October 1980

    SciTech Connect (OSTI)

    Shepherd, P.B.

    1980-10-01

    Steam traps and orifice plates have been examined to assess their utility as condensate control devices in typical Army steam systems. Specific types of devices have been recommended for the various major users in Army facilities. Selection of the size of each device should be made in accordance with manufacturers recommendations. Inspection and maintenance of steam devices is critical to their proper operation and to energy conservation. Industrial maintenance firms may perform this function in cases where there are insufficient facilities engineering personnel to provide periodic inspections.

  15. General purpose steam table library : CASL L3:THM.CFD.P7.04 milestone report.

    SciTech Connect (OSTI)

    Carpenter, John H.; Belcourt, Noel; Nourgaliev, Robert

    2013-08-01

    Completion of the CASL L3 milestone THM.CFD.P7.04 provides a general purpose tabular interpolation library for material properties to support, in particular, standardized models for steam properties. The software consists of three parts, implementations of analytic steam models, a code to generate tables from those models, and an interpolation package to interface the tables to CFD codes such as Hydra-TH. Verification of the standard model is maintained through the entire train of routines. The performance of interpolation package exceeds that of freely available analytic implementation of the steam properties by over an order of magnitude.

  16. Recover Heat from Boiler Blowdown, Energy Tips: STEAM, Steam Tip Sheet #10 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    0 Recover Heat from Boiler Blowdown Heat can be recovered from boiler blowdown by using a heat exchanger to preheat boiler makeup water. Any boiler with continuous blowdown exceeding 5% of the steam rate is a good candidate for the introduction of blowdown waste heat recovery. Larger energy savings occur with high-pressure boilers. The following table shows the potential for heat recovery from boiler blowdown. Example In a plant where the fuel cost is $8.00 per million Btu ($8.00/MMBtu), a con-

  17. Calculation notes that support accident scenario and consequence development for the steam intrusion from interfacing systems accident

    SciTech Connect (OSTI)

    Ryan, G.W., Westinghouse Hanford

    1996-07-25

    This document supports the development and presentation of the following accident scenario in the TWRS Final Safety Analysis Report: Steam Intrusion from Interfacing Systems. The calculations needed to quantify the risk associated with this accident scenario are included within.

  18. Investigation of Reaction Networks and Active Sites In Bio-Ethanol Steam Reforming Over Co-Based Catalysts

    Broader source: Energy.gov [DOE]

    Paper by Umit S. Ozkan, Hua Song, and Lingzhi Zhang (Ohio State University) on the fundamental understanding of reaction networks, active sites of deactivation mechanisms of potential bio-ethanol steam reforming catalysts.

  19. GENERATION, TRANSPORT AND DEPOSITION OF TUNGSTEN-OXIDE AEROSOLS AT 1000 C IN FLOWING AIR-STEAM MIXTURES.

    SciTech Connect (OSTI)

    GREENE,G.A.; FINFROCK,C.C.

    2001-10-01

    Experiments were conducted to measure the rates of oxidation and vaporization of pure tungsten rods in flowing air, steam and air-steam mixtures in laminar flow. Also measured were the downstream transport of tungsten-oxide condensation aerosols and their region of deposition, including plateout in the superheated flow tube, rainout in the condenser and ambient discharge which was collected on an array of sub-micron aerosol filters. The nominal conditions of the tests, with the exception of the first two tests, were tungsten temperatures of 1000 C, gas mixture temperatures of 200 C and wall temperatures of 150 C to 200 C. It was observed that the tungsten oxidation rates were greatest in all air and least in all steam, generally decreasing non-linearly with increasing steam mole fraction. The tungsten oxidation rates in all air were more than five times greater than the tungsten oxidation rates in all steam. The tungsten vaporization rate was zero in all air and increased with increasing steam mole fraction. The vaporization rate became maximum at a steam mole fraction of 0.85 and decreased thereafter as the steam mole fraction was increased to unity. The tungsten-oxide was transported downstream as condensation aerosols, initially flowing upwards from the tungsten rod through an 18-inch long, one-inch diameter quartz tube, around a 3.5-inch radius, 90{sup o} bend and laterally through a 24-inch horizontal run. The entire length of the quartz glass flow path was heated by electrical resistance clamshell heaters whose temperatures were individually controlled and measured. The tungsten-oxide plateout in the quartz tube was collected, nearly all of which was deposited at the end of the heated zone near the entrance to the condenser which was cold. The tungsten-oxide which rained out in the condenser as the steam condensed was collected with the condensate and weighed after being dried. The aerosol smoke which escaped the condenser was collected on the sub-micron filter assemblies. There was no aerosol generation for the case of all air, so the plateout, condensate and smoke were all zero. For the case of all steam, there was very little plateout in the superheated regions (several percent) and the rest of the aerosol was collected in the condensate from the condenser. There was no smoke discharge into the filters. For the experiments with intermediate air-steam fractions, there was some aerosol plateout, considerable aerosol in the condensate and aerosol smoke discharged from the condenser with the escaping air.

  20. Steam-reforming of fossil fuels and wastes to produce energy and chemicals without greenhouse gases

    SciTech Connect (OSTI)

    Galloway, T.R.

    1998-07-01

    Worldwide concern has demanded a re-examination of the energy- and chemical-producing plants that use fossil fuel sources and release large quantities of greenhouse gases. Plant retrofits with steam-reformer/gasifiers will increase plant efficiencies, improve economics and avoid releasing troublesome amounts of greenhouse gases, such as carbon dioxide. In this paper, the authors describe and illustrate the several new steam-reforming/gasification plants that are processing waste streams and fossil fuels. These plants range in size from 1 ton/day to 2,000 tons/day. They are commercial and economically successful. These new concepts can be used to both upgrade fossil plants for improved economics while eliminating the release of greenhouse gases. By aggressively retrofitting old coal plants and sequestering CO{sub 2}, a 15% reduction in 1990 CO{sub 2} emissions can be met by the US by 2010.

  1. Process and apparatus for the production of hydrogen by steam reforming of hydrocarbon

    DOE Patents [OSTI]

    Sircar, Shivaji (Wescosville, PA); Hufton, Jeffrey Raymond (Fogelsville, PA); Nataraj, Shankar (Allentown, PA)

    2000-01-01

    In the steam reforming of hydrocarbon, particularly methane, under elevated temperature and pressure to produce hydrogen, a feed of steam and hydrocarbon is fed into a first reaction volume containing essentially only reforming catalyst to partially reform the feed. The balance of the feed and the reaction products of carbon dioxide and hydrogen are then fed into a second reaction volume containing a mixture of catalyst and adsorbent which removes the carbon dioxide from the reaction zone as it is formed. The process is conducted in a cycle which includes these reactions followed by countercurrent depressurization and purge of the adsorbent to regenerate it and repressurization of the reaction volumes preparatory to repeating the reaction-sorption phase of the cycle.

  2. Measure Guideline: Steam System Balancing and Tuning for Multifamily Residential Buildings

    SciTech Connect (OSTI)

    Choi, J.; Ludwig, P.; Brand, L.

    2013-04-01

    This report was written as a resource for professionals involved in multifamily audits, retrofit delivery, and program design, as well as for building owners and contractors. It is intended to serve as a guide for those looking to evaluate and improve the efficiency and operation of one-pipe steam heating systems. In centrally heated multifamily buildings with steam or hydronic systems, the cost of heat for tenants is typically absorbed into the owner's operating costs. Highly variable and rising energy costs have placed a heavy burden on landlords. In the absence of well-designed and relevant efficiency efforts, increased operating costs would be passed on to tenants who often cannot afford those increases. Misinvestment is a common problem with older heating systems -- multiple contractors may inadequately or inappropriately upgrade parts of systems and reduce system functionality and efficiency, or the system has not been properly maintained.

  3. Effect of reactor conditions on MSIV (main steam isolation valves)-ATWS power level

    SciTech Connect (OSTI)

    Diamond, D.J.

    1987-01-01

    In a boiling water reactor (BWR) when there is closure of the main steam isolation valves (MSIVs), the energy generated in the core will be transferred to the pressure suppression pool (PSP) via steam flows out of the relief valves. The pool has limited capacity as a heat sink and hence, if there is no reactor trip (an ATWS event), there is the possibility that the pool temperature may rise beyond acceptable limits. The present study was undertaken to determine how the initial reactor conditions affect the power during an MSIV-ATWS event. The time of interest is during the 20-30 minute period when it is assumed that the reactor is in a quasi-equilibrium condition with the water level and pressure fixed, natural circulation conditions and no control rod movement or significant boron in the core. The initial conditions of interest are the time during the cycle and the operating state. 4 refs., 2 tabs.

  4. Analysis of transport phenomena during the convective drying in superheated steam

    SciTech Connect (OSTI)

    Topin, F.; Tadrist, L. [Univ. de Provence, Marseille (France)

    1997-10-01

    This work focused on high-temperature convective drying (superheated steam drying). The process has been investigated both experimentally and numerically. The experimental analysis was carried out in an aerodynamic return-flow wind-tunnel, with very small cylinders of cellular concrete. For the local analysis, the samples were fitted with thermocouples and pressure sensors. The mean moisture content of the cylinders was measured by simple weighing while the temperature and pressure readings were being taken. Global and local analysis of heat and mass transfer in small cylinders in superheated steam were carried out. The systematical study for several sizes and aerothermal conditions show a similar behavior for moisture content, pressure and temperature values. A numerical model for high temperature drying, using the finite elements method, in a 2-D configuration, was implemented and validated.

  5. Evaluation of graphite/steam interactions for ITER (International Thermonuclear Experimental Reactor)

    SciTech Connect (OSTI)

    Smolik, G.R.; Merrill, B.J.; Piet, S.J.; Holland, D.F.

    1990-09-01

    In this report we present the results of an experimental/analytical study designed to determine the quantity of hydrogen generated during a coolant inleakage accident in ITER. This hydrogen could represent a potential explosive hazard, provided the proper conditions exist, causing machine damage and release of radioactive material. We have measured graphite/steam reaction rates for several graphites and carbon-based composites at temperatures between 1000 C and 1700 C. The effects of steam flow rate, and partial pressure were also examined. The measured reaction rates correlated well with two Arrhenius type relationships. We have used the relationships for GraphNOL N3M in a thermal model to determine that for ITER the quantity of hydrogen produced would range between 5 and 35 kg, depending upon how the graphite tiles are attached to the first wall. While 5 kg is not a significant concern, 35 kg presents an explosive hazard. 20 refs., 14 figs., 1 tab.

  6. Initial operating results of coal-fired steam generators converted to 100% refuse-derived fuel

    SciTech Connect (OSTI)

    Barsin, J.A. ); Graika, P.K. ); Gonyeau, J.A. ); Bloomer, T.M. )

    1988-01-01

    The conversion of Northern States Power Company's (NSP) Red Wing and Wilmarth steam generators to fire refuse-derived fuel (RDF) is discussed. The use of the existing plant with the necessary modifications to the boilers has allowed NSP to effectively incinerate the fuel as required by Washington and Ramsey Counties. This paper covers the six-month start-up of Red Wing No. 1, commencing in May 1987, and the operating results since the plant went commercial in July 1987.

  7. Savannah River's Biomass Steam Plant Success with Clean and Renewable Energy

    Office of Environmental Management (EM)

    SRS Biomass Cogeneration Plant Tech Stage: Deployed (Operational) Energy Savings Performance Contract Project ID: Task Order No.-KL46299M The technical solution has been deployed to the A-Area at Savannah River Site. Page 1 of 2 Savannah River Site South Carolina Savannah River's Biomass Steam Plant Success with Clean and Renewable Energy Challenge In order to meet the federal energy and environmental management requirements in Presidential Executive Order 13423, DOE Order 430.2B, and the

  8. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland

    SciTech Connect (OSTI)

    Choi, Jayne; Ludwig, Peter; Brand, Larry

    2012-08-01

    Older heating systems often suffer from mis-investment--multiple contractors upgrading parts of systems in inadequate or inappropriate ways that reduce system functionality and efficiency--or from a lack of proper maintenance. This technical report addresses these barriers to information, contractor resources, and cost-savings. Building off of previous research, CNT Energy conducted a study to identify best practices for the methodology, typical costs, and energy savings associated with steam system balancing.

  9. Improving Steam System Performance: A Sourcebook for Industry, Second Edition (Book) (Revised)

    SciTech Connect (OSTI)

    Not Available

    2012-10-01

    Improving Steam System Performance: A Sourcebook for Industry was developed for the U.S. Department of Energy's (DOE) Advanced Manufacturing Office (AMO), formerly the Industrial Technologies Program. AMO undertook this project as a series of sourcebook publications. Other topics in this series include: compressed air systems, pumping systems, fan systems, process heating and motor and drive systems. For more information about program resources, see AMO in the Where to Find Help section of this publication.

  10. Process And Apparatus To Accomplish Autothermal Or Steam Reforming Via A Reciprocating Compression Device

    DOE Patents [OSTI]

    Lyons, K. David (Morgantown, WV); James, Robert (Fairmont, WV); Berry, David A. (Mt. Morris, PA); Gardner, Todd (Morgantown, WV)

    2004-09-21

    The invention provides a method and apparatus for producing a synthesis gas from a variety of hydrocarbons. The apparatus (device) consists of a semi-batch, non-constant volume reactor to generate a synthesis gas. While the apparatus feeds mixtures of air, steam, and hydrocarbons into a cylinder where work is performed on the fluid by a piston to adiabatically raise its temperature without heat transfer from an external source.

  11. Development of Optical Technologies for Monitoring Moisture and Particulate in Geothermal Steam

    SciTech Connect (OSTI)

    J. K. Partin

    2006-08-01

    The results of an investigation directed at evaluating the feasibility of using optical measurements for the real-time monitoring moisture and particulate in geothermal steam is described. The measurements exploit new technologies that have been developed for the telecommunications industry and includes new solid state laser devices, large-bandwidth, high-sensitivity detectors and low loss optical fiber compo-nents. In particular, the design, fabrication, and in-plant testing of an optical steam monitor for the detection of moisture is presented. The measurement principle is based upon the selective absorption of infrared energy in response to the presence of moisture. Typically, two wavelengths are used in the measurements: a wavelength that is strongly absorbed by water and a reference wavelength that is minimally influenced by water and steam which serves as a reference to correct for particulate or droplet scattering. The two wavelengths are chosen to be as close as possible in order to more effectively correct for scattering effects. The basic instrumentation platform developed for the in-situ monitoring of steam moisture can be modified and used to perform other measurements of interest to plant operators. An upgrade that will allow the instrument to be used for the sensitive detection of particulate in process streams has been investigated. The new monitor design involves the use of laser diodes that are much less sensitive to water and water vapor and more sensitive to scattering phenomena, as well as new processing techniques to recover these signals. The design reduces the averaging time and sampling volume, while increasing the laser probe power, enhancing particulate detection sensitivity. The design concept and initial laboratory experiments with this system are also reported.

  12. New Y-12 Steam Plant On Line | National Nuclear Security Administration

    National Nuclear Security Administration (NNSA)

    Steam Plant On Line | National Nuclear Security Administration Facebook Twitter Youtube Flickr RSS People Mission Managing the Stockpile Preventing Proliferation Powering the Nuclear Navy Emergency Response Recapitalizing Our Infrastructure Countering Nuclear Terrorism About Our Programs Our History Who We Are Our Leadership Our Locations Budget Our Operations Library Bios Congressional Testimony Fact Sheets Newsletters Press Releases Photo Gallery Jobs Apply for Our Jobs Our Jobs Working at

  13. Cooling circuit for steam and air-cooled turbine nozzle stage

    DOE Patents [OSTI]

    Itzel, Gary Michael (Clifton Park, NY); Yu, Yufeng (Guilderland, NY)

    2002-01-01

    The turbine vane segment includes inner and outer walls with a vane extending therebetween. The vane includes leading and trailing edge cavities and intermediate cavities. An impingement plate is spaced from the outer wall to impingement-cool the outer wall. Post-impingement cooling air flows through holes in the outer wall to form a thin air-cooling film along the outer wall. Cooling air is supplied an insert sleeve with openings in the leading edge cavity for impingement-cooling the leading edge. Holes through the leading edge afford thin-film cooling about the leading edge. Cooling air is provided the trailing edge cavity and passes through holes in the side walls of the vane for thin-film cooling of the trailing edge. Steam flows through a pair of intermediate cavities for impingement-cooling of the side walls. Post-impingement steam flows to the inner wall for impingement-cooling of the inner wall and returns the post-impingement cooling steam through inserts in other intermediate cavities for impingement-cooling the side walls of the vane.

  14. Leak before break evaluation for main steam piping system made of SA106 Gr.C

    SciTech Connect (OSTI)

    Yang, Kyoung Mo; Jee, Kye Kwang; Pyo, Chang Ryul; Ra, In Sik

    1997-04-01

    The basis of the leak before break (LBB) concept is to demonstrate that piping will leak significantly before a double ended guillotine break (DEGB) occurs. This is demonstrated by quantifying and evaluating the leak process and prescribing safe shutdown of the plant on the basis of the monitored leak rate. The application of LBB for power plant design has reduced plant cost while improving plant integrity. Several evaluations employing LBB analysis on system piping based on DEGB design have been completed. However, the application of LBB on main steam (MS) piping, which is LBB applicable piping, has not been performed due to several uncertainties associated with occurrence of steam hammer and dynamic strain aging (DSA). The objective of this paper is to demonstrate the applicability of the LBB design concept to main steam lines manufactured with SA106 Gr.C carbon steel. Based on the material properties, including fracture toughness and tensile properties obtained from the comprehensive material tests for base and weld metals, a parametric study was performed as described in this paper. The PICEP code was used to determine leak size crack (LSC) and the FLET code was used to perform the stability assessment of MS piping. The effects of material properties obtained from tests were evaluated to determine the LBB applicability for the MS piping. It can be shown from this parametric study that the MS piping has a high possibility of design using LBB analysis.

  15. Direct-Steam Linear Fresnel Performance Model for NREL's System Advisor Model

    SciTech Connect (OSTI)

    Wagner, M. J.; Zhu, G.

    2012-09-01

    This paper presents the technical formulation and demonstrated model performance results of a new direct-steam-generation (DSG) model in NREL's System Advisor Model (SAM). The model predicts the annual electricity production of a wide range of system configurations within the DSG Linear Fresnel technology by modeling hourly performance of the plant in detail. The quasi-steady-state formulation allows users to investigate energy and mass flows, operating temperatures, and pressure drops for geometries and solar field configurations of interest. The model includes tools for heat loss calculation using either empirical polynomial heat loss curves as a function of steam temperature, ambient temperature, and wind velocity, or a detailed evacuated tube receiver heat loss model. Thermal losses are evaluated using a computationally efficient nodal approach, where the solar field and headers are discretized into multiple nodes where heat losses, thermal inertia, steam conditions (including pressure, temperature, enthalpy, etc.) are individually evaluated during each time step of the simulation. This paper discusses the mathematical formulation for the solar field model and describes how the solar field is integrated with the other subsystem models, including the power cycle and optional auxiliary fossil system. Model results are also presented to demonstrate plant behavior in the various operating modes.

  16. Process Options Description for Steam Reforming Flowsheet Model of INEEL Tank Farm Waste

    SciTech Connect (OSTI)

    Taylor, D.D.; Barnes, C.M.; Nichols, T.T.

    2002-05-21

    Technical information is provided herein that is required for development of a steady-state process simulation of a baseline steam reforming treatment train for Tank Farm waste at the Idaho National Engineering and Environmental Laboratory (INEEL). This document supercedes INEEL/EXT-2001-173, produced in FY2001 to support simulation of the direct vitrification treatment train which was the previous process baseline. A process block flow diagram for steam reforming is provided, together with a list of unit operations which constitute the process. A detailed description of each unit operation is given which includes its purpose, principal phenomena present, expected pressure and temperature ranges, key chemical species in the inlet steam, and the proposed manner in which the unit operation is to be modeled in the steady state process simulation. Models for the unit operations may be mechanistic (based on first principles), empirical (based solely on pilot test data without extrapolation) , or by correlations (based on extrapolative or statistical schemes applied to pilot test data). Composition data for the expected process feed streams is provided.

  17. High efficiency, quasi-instantaneous steam expansion device utilizing fossil or nuclear fuel as the heat source

    SciTech Connect (OSTI)

    Claudio Filippone, Ph.D.

    1999-06-01

    Thermal-hydraulic analysis of a specially designed steam expansion device (heat cavity) was performed to prove the feasibility of steam expansions at elevated rates for power generation with higher efficiency. The steam expansion process inside the heat cavity greatly depends on the gap within which the steam expands and accelerates. This system can be seen as a miniaturized boiler integrated inside the expander where steam (or the proper fluid) is generated almost instantaneously prior to its expansion in the work-producing unit. Relatively cold water is pulsed inside the heat cavity, where the heat transferred causes the water to flash to steam, thereby increasing its specific volume by a large factor. The gap inside the heat cavity forms a special nozzle-shaped system in which the fluid expands rapidly, accelerating toward the system outlet. The expansion phenomenon is the cause of ever-increasing fluid speed inside the cavity system, eliminating the need for moving parts (pumps, valves, etc.). In fact, the subsequent velocity induced by the sudden fluid expansion causes turbulent conditions, forcing accelerating Reynolds and Nusselt numbers which, in turn, increase the convective heat transfer coefficient. When the combustion of fossil fuels constitutes the heat source, the heat cavity concept can be applied directly inside the stator of conventional turbines, thereby greatly increasing the overall system efficiency.

  18. Water injection as a means for reducing non-condensible andcorrosive gases in steam produced from vapor-dominated reservoirs

    SciTech Connect (OSTI)

    Pruess, Karsten; Spycher, Nicolas; Kneafsey, Timothy J.

    2007-01-08

    Large-scale water injection at The Geysers, California, hasgenerated substantial benefits in terms of sustaining reservoir pressuresand production rates, as well as improving steam composition by reducingthe content of non-condensible gases (NCGs). Two effects have beenrecognized and discussed in the literature as contributing to improvedsteam composition, (1) boiling of injectate provides a source of "clean"steam to production wells, and (2) pressurization effects induced byboiling of injected water reduce upflow of native steam with large NCGconcentrations from depth. In this paper we focus on a possibleadditional effect that could reduce NCGs in produced steam by dissolutionin a condensed aqueous phase.Boiling of injectate causes pressurizationeffects that will fairly rapidly migrate outward, away from the injectionpoint. Pressure increases will cause an increase in the saturation ofcondensed phase due to vapor adsorption on mineral surfaces, andcapillary condensation in small pores. NCGs will dissolve in theadditional condensed phase which, depending upon their solubility, mayreduce NCG concentrations in residual steam.We have analyzed thepartitioning of HCl between vapor and aqueous phases, and have performednumerical simulations of injection into superheated vapor zones. Oursimulations provide evidence that dissolution in the condensed phase canindeed reduce NCG concentrations in produced steam.

  19. Drying rate and temperature profile for superheated steam vacuum drying and moist air drying of softwood lumber

    SciTech Connect (OSTI)

    Pang, S.; Dakin, M. [New Zealand Forest Research Inst., Ltd., Rotorua (New Zealand). Mfg. Technologies Portfolio

    1999-07-01

    Two charges of green radiata pine sapwood lumber were dried, ether using superheated steam under vacuum (90 C, 0.2 bar abs.) or conventionally using hot moist air (90/60 C). Due to low density of the drying medium under vacuum, the circulation velocity used was 10 m/s for superheated steam drying and 5.0 m/s for moist air drying, and in both cases, the flow was unidirectional. In drying, stack drying rate and wood temperatures were measured to examine the differences between the superheated steam drying and drying using hot moist air. The experimental results have shown that the stack edge board in superheated steam drying dried faster than in the hot moist air drying. Once again due to the low density of the steam under vacuum, a prolonged maximum temperature drop across load (TDAL) was observed in the superheated steam drying, however, the whole stack dried slower and the final moisture content distribution was more variable than for conventional hot moist air drying.

  20. Steam System Balancing and Tuning for Multifamily Residential Buildings, Chicago, Illinois (Fact Sheet), Building America Case Study: Technology Solutions for New and Existing Homes, Building Technologies Office (BTO)

    Energy Savers [EERE]

    Steam System Balancing and Tuning for Multifamily Residential Buildings Chicago, Illinois PROJECT INFORMATION Project Name: Steam System Balancing and Tuning for Multifamily Residential Buildings Location: Chicago, IL Partners: Partnership for Advanced Residential Retrofit www.gastechnology.org Building Component: Steam heating distribution system and controls Application: Retrofit; Multifamily Year Tested: 2011-2012 Applicable Climate Zone(s): Cold humid continental PERFORMANCE DATA Cost of