National Library of Energy BETA

Sample records for design construction manufacturing

  1. Additive Manufacturing - Materials by Design - Energy Innovation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing - Materials by Design Lawrence Livermore National Laboratory ... Send Message Lawrence Livermore National Laboratory Industrial Partnerships Office Visit ...

  2. Energy Department Announces Funding for Design and Construction of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing of Biofuels, Bioproducts and Biopower | Department of Energy for Design and Construction of Manufacturing of Biofuels, Bioproducts and Biopower Energy Department Announces Funding for Design and Construction of Manufacturing of Biofuels, Bioproducts and Biopower May 6, 2016 - 9:50am Addthis NEWS MEDIA CONTACT (202) 586-4940 DOENews@hq.doe.gov $90 Million Funding Will Advance Administration Goals to Reduce Carbon Emissions and Improve American Energy Security WASHINGTON -

  3. Composite Tube Trailer Design/Manufacturing Needs

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Composite Tube Trailer Design/Manufacturing Needs Norman L. Newhouse, Ph.D., P.E. Lincoln Composites, Inc. August 11-12, 2011 This presentation does not contain any proprietary, confidential, or otherwise restricted information Overview * Lincoln Composites has, with support from DOE, built composite tube trailers and can, therefore, address issues with: - Design - Materials - Manufacturing - Testing - Approvals 2 Objectives * Meet market needs for cost effective, light weight, bulk transport of

  4. Integrated Design and Manufacturing of Cost-Effective & Industrial...

    Broader source: Energy.gov (indexed) [DOE]

    Integrated design and manufacture of scalable vehicular TEG zuo.pdf (2.86 MB) More Documents & Publications Integrated Design and Manufacturing of Cost-Effective & ...

  5. The Federal manufactured home construction and safety standards -- implications for foam panel construction

    SciTech Connect (OSTI)

    Lee, A.D.; Schrock, D.W.; Flintoft, S.A.

    1997-03-01

    This report reviews the U.S. Department of Housing and Urban Development construction code for (HUD-code) manufactured homes, Part 3280: Manufactured Home Construction and Safety Standards (the HUD Code), to identify sections that might be relevant in determining if insulated foam core panels (or structural insulated panels, SIPs) meet the requirements of Part 3280 for use in manufactured home construction. The U.S. Department of Energy and other parties are interested in the use of SIPs in residential construction, including HUD-Code manufactured homes, because the foam panels can have a higher effective insulation value than standard stud-framed construction and use less dimensional lumber. Although SIPs have not been used in manufactured housing, they may be well suited to the factory production process used to manufacture HUD-Code homes and the fact that they require less virgin timber may reduce the effect of volatile and increasing timber prices. Part 3280 requirements for fire resistance, wind resistance, structural load strength, ventilation, transportation shock, and thermal protection are reviewed. A brief comparison is made between the HUD Code requirements and data collected from foam panel manufacturers. 8 refs.

  6. Advances in Manufactured Home Energy Efficient Design

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    EERE Building America Webinar April 27, 2016 Advances in Manufactured Home Energy Efficient Design 2 "Integrated Design" Concept * Goal: Reduce space conditioning energy use by at least 50% while holding the line on affordability * Components of the strategy as an optimized system:  Ultra-efficient thermal envelope  Low capacity, highly efficient mechanical system  Innovative distribution system  Affordable and effective ventilation 3 ID Performance in Hot, Humid Climates

  7. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, T.; Peeks, B.

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  8. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    SciTech Connect (OSTI)

    Hewes, Tom; Peeks, Brady

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50% over typical manufactured homes produced in the northwest.

  9. MHTool User's Guide - Software for Manufactured Housing Structural Design

    SciTech Connect (OSTI)

    W. D. Richins

    2005-07-01

    Since the late 1990s, the Department of Energy's Idaho National Laboratory (INL) has worked with the US Department of Housing and Urban Development (HUD), the Manufactured Housing Institute (MHI), the National Institute of Standards and Technology (NIST), the National Science Foundation (NSF), and an industry committee to measure the response of manufactured housing to both artificial and natural wind loads and to develop a computational desktop tool to optimize the structural performance of manufactured housing to HUD Code loads. MHTool is the result of an 8-year intensive testing and verification effort using single and double section homes. MHTool is the first fully integrated structural analysis software package specifically designed for manufactured housing. To use MHTool, industry design engineers will enter information (geometries, materials, connection types, etc.) describing the structure of a manufactured home, creating a base model. Windows, doors, and interior walls can be added to the initial design. Engineers will input the loads required by the HUD Code (wind, snow loads, interior live loads, etc.) and run an embedded finite element solver to find walls or connections where stresses are either excessive or very low. The designer could, for example, substitute a less expensive and easier to install connection in areas with very low stress, then re-run the analysis for verification. If forces and stresses are still within HUD Code requirements, construction costs would be saved without sacrificing quality. Manufacturers can easily change geometries or component properties to optimize designs of various floor plans then submit MHTool input and output in place of calculations for DAPIA review. No change in the regulatory process is anticipated. MHTool, while not yet complete, is now ready for demonstration. The pre-BETA version (Build-16) was displayed at the 2005 National Congress & Expo for Manufactured & Modular Housing. Additional base models and an

  10. Design and Manufacture of Energy Absorbing Materials

    SciTech Connect (OSTI)

    Duoss, Eric

    2014-05-28

    Learn about an ordered cellular material that has been designed and manufactured using direct ink writing (DIW), a 3-D printing technology being developed at LLNL. The new material is a patterned cellular material that can absorb mechanical energy-a cushion-while also providing protection against sheering. This material is expected to find utility in application spaces that currently use unordered foams, such as sporting and consumer goods as well as defense and aerospace.

  11. Design and Manufacture of Energy Absorbing Materials

    ScienceCinema (OSTI)

    Duoss, Eric

    2014-05-30

    Learn about an ordered cellular material that has been designed and manufactured using direct ink writing (DIW), a 3-D printing technology being developed at LLNL. The new material is a patterned cellular material that can absorb mechanical energy-a cushion-while also providing protection against sheering. This material is expected to find utility in application spaces that currently use unordered foams, such as sporting and consumer goods as well as defense and aerospace.

  12. Facility design, construction, and operation

    SciTech Connect (OSTI)

    1995-04-01

    France has been disposing of low-level radioactive waste (LLW) at the Centre de Stockage de la Manche (CSM) since 1969 and now at the Centre de Stockage de l`Aube (CSA) since 1992. In France, several agencies and companies are involved in the development and implementation of LLW technology. The Commissariat a l`Energie Atomic (CEA), is responsible for research and development of new technologies. The Agence National pour la Gestion des Dechets Radioactifs is the agency responsible for the construction and operation of disposal facilities and for wastes acceptance for these facilities. Compagnie Generale des Matieres Nucleaires provides fuel services, including uranium enrichment, fuel fabrication, and fuel reprocessing, and is thus one generator of LLW. Societe pour les Techniques Nouvelles is an engineering company responsible for commercializing CEA waste management technology and for engineering and design support for the facilities. Numatec, Inc. is a US company representing these French companies and agencies in the US. In Task 1.1 of Numatec`s contract with Martin Marietta Energy Systems, Numatec provides details on the design, construction and operation of the LLW disposal facilities at CSM and CSA. Lessons learned from operation of CSM and incorporated into the design, construction and operating procedures at CSA are identified and discussed. The process used by the French for identification, selection, and evaluation of disposal technologies is provided. Specifically, the decisionmaking process resulting in the change in disposal facility design for the CSA versus the CSM is discussed. This report provides` all of the basic information in these areas and reflects actual experience to date.

  13. Design, Integration, Construction, Communications and Engineering...

    National Nuclear Security Administration (NNSA)

    Solicitation Design, Integration, Construction, Communications and Engineering (DICCE) 2 ... materials across international borders and through the global maritime shipping system. ...

  14. Composite Tube Trailer Design/Manufacturing Needs

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  15. Advances in Manufactured Home Energy Efficient Design

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    April 27, 2016 Advances in Manufactured ... source heat pump Cooling capacity: 18 kBtuh EER:11.0, EER: 13.0 Heating capacity (47F): ... Status * Current * Solar radiation Results - ...

  16. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect (OSTI)

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  17. Designing aluminum sealing glasses for manufacturability

    SciTech Connect (OSTI)

    Kovacic, L.; Crowder, S.V.; Brow, R.K.; Bencoe, D.N.

    1993-12-31

    Manufacturability issues involved in the development of new sealing glasses include tailoring glass compositions to meet material and component requirements and determining the optimum seal processing parameters. For each of these issues, statistical analysis can be used to shorten the time between concept and product in the development of what is essentially a new manufacturing technology. We use the development of our new family of phosphate-based glasses for aluminum/stainless steel and aluminum/CuBe hermetic sealing, the ALSG family, to illustrate the statistical approach.

  18. Report on Toyota/Prius Motor Design and Manufacturing Assessment

    SciTech Connect (OSTI)

    Hsu, J.S.

    2004-07-28

    In today's hybrid vehicle market the Toyota Prius drive system is currently considered the leader in electrical, mechanical, and manufacturing innovations. It is significant that in today's marketplace Toyota is able to manufacture and sell the vehicle for a profit. This project's objective is to analyze and study the Prius drive system to understand the design and manufacturing mechanisms Toyota utilized to achieved their performance and cost goals. During the course of this research effort ORNL has dissected both the 2003 and 2004 Toyota/Prius drive motors. This study is focused primarily on motor design considerations and an assessment of manufacturing issues.

  19. Flow Battery System Design for Manufacturability.

    SciTech Connect (OSTI)

    Montoya, Tracy Louise; Meacham, Paul Gregory; Perry, David; Broyles, Robin S.; Hickey, Steven; Hernandez, Jacquelynne

    2014-10-01

    Flow battery energy storage systems can support renewable energy generation and increase energy efficiency. But, presently, the costs of flow battery energy storage systems can be a significant barrier for large-scale market penetration. For cost- effective systems to be produced, it is critical to optimize the selection of materials and components simultaneously with the adherence to requirements and manufacturing processes to allow these batteries and their manufacturers to succeed in the market by reducing costs to consumers. This report analyzes performance, safety, and testing requirements derived from applicable regulations as well as commercial and military standards that would apply to a flow battery energy storage system. System components of a zinc-bromine flow battery energy storage system, including the batteries, inverters, and control and monitoring system, are discussed relative to manufacturing. The issues addressed include costs and component availability and lead times. A service and support model including setup, maintenance and transportation is outlined, along with a description of the safety-related features of the example flow battery energy storage system to promote regulatory and environmental, safety, and health compliance in anticipation of scale manufacturing.

  20. Automated design synthesis of robotic/human workcells for improved manufacturing system design in hazardous environments

    SciTech Connect (OSTI)

    Williams, Joshua M.

    2012-06-12

    Manufacturing tasks that are deemed too hazardous for workers require the use of automation, robotics, and/or other remote handling tools. The associated hazards may be radiological or nonradiological, and based on the characteristics of the environment and processing, a design may necessitate robotic labor, human labor, or both. There are also other factors such as cost, ergonomics, maintenance, and efficiency that also effect task allocation and other design choices. Handling the tradeoffs of these factors can be complex, and lack of experience can be an issue when trying to determine if and what feasible automation/robotics options exist. To address this problem, we utilize common engineering design approaches adapted more for manufacturing system design in hazardous environments. We limit our scope to the conceptual and embodiment design stages, specifically a computational algorithm for concept generation and early design evaluation. In regard to concept generation, we first develop the functional model or function structure for the process, using the common 'verb-noun' format for describing function. A common language or functional basis for manufacturing was developed and utilized to formalize function descriptions and guide rules for function decomposition. Potential components for embodiment are also grouped in terms of this functional language and are stored in a database. The properties of each component are given as quantitative and qualitative criteria. Operators are also rated for task-relevant criteria which are used to address task compatibility. Through the gathering of process requirements/constraints, construction of the component database, and development of the manufacturing basis and rule set, design knowledge is stored and available for computer use. Thus, once the higher level process functions are defined, the computer can automate the synthesis of new design concepts through alternating steps of embodiment and function structure updates

  1. Design specifications for manufacturability of MCM-C multichip modules

    SciTech Connect (OSTI)

    Blazek, R.; Desch, J.; Kautz, D.; Morgenstern, H.

    1996-10-01

    A comprehensive guide for ceramic-based multichip modules (MCMS) has been developed by AlliedSignal Federal Manufacturing & Technologies (FM&T) to provide manufacturability information for its customers about how MCM designs can be affected by existing process and equipment capabilities. This guide extends beyond a listing of design rules by providing information about design layout, low- temperature cofired ceramic (LTCC) substrate fabrication, MCM assembly and electrical testing Electrical mechanical packaging, environmental, and producibility issues are reviewed. Examples of three MCM designs are shown in the form of packaging cross-sectional views, LTCC substrate layer allocations, and overall MCM photographs. The guide has proven to be an effective tool for enhancing communications between MCM designers and manufacturers and producing a microcircuit that meets design requirements within the limitations of process capabilities.

  2. Design and manufacturing of complex optics: the dragonfly eye optic.

    SciTech Connect (OSTI)

    Claudet, Andre A.; Sweatt, William C.; Hodges, V. Carter; Adams, David Price; Gill, David Dennis; Vasile, Michael J.

    2006-01-01

    The ''Design and Manufacturing of Complex Optics'' LDRD sought to develop new advanced methods for the design and manufacturing of very complex optical systems. The project team developed methods for including manufacturability into optical designs and also researched extensions of manufacturing techniques to meet the challenging needs of aspherical, 3D, multi-level lenslet arrays on non-planar surfaces. In order to confirm the applicability of the developed techniques, the team chose the Dragonfly Eye optic as a testbed. This optic has arrays of aspherical micro-lenslets on both the exterior and the interior of a 4mm diameter hemispherical shell. Manufacturing of the dragonfly eye required new methods of plunge milling aspherical optics and the development of a method to create the milling tools using focused ion beam milling. The team showed the ability to create aspherical concave milling tools which will have great significance to the optical industry. A prototype dragonfly eye exterior was created during the research, and the methods of including manufacturability in the optical design process were shown to be successful as well.

  3. SUSTAINABLE MANUFACTURING VIA MULTI-SCALE PHYSICS-BASED PROCESS MODELING AND MANUFACTURING-INFORMED DESIGN

    Broader source: Energy.gov [DOE]

    Micro-structural modeling tools for metals are being developed and used to demonstrate a design framework to improve the understanding of dynamic response and statistical variability. This project will enable design engineers to evaluate the effects of design changes and material selection; anticipate quality and cost prior to implementation on the factory floor; and enable low-waste, low-cost manufacturing. Third Wave Systems, Inc. - Minneapolis, MN

  4. Case study of the regional manufacturers not participating in the manufactured housing RCDP (Residential Construction Demonstration Project)

    SciTech Connect (OSTI)

    Lee, A.D.; Baechler, M.C.

    1990-03-01

    To develop reliable alternatives for building energy-efficient homes, the Bonneville Power Administration (Bonneville) is conducting the Residential Construction Demonstration Project (RCDP). RCDP Cycle 2 is the subject of this report and involves manufactured housing (commonly called mobile homes) constructed to US Department of Housing and Urban Development (HUD) codes. The primary objectives of the RCDP include: develop conservation techniques and innovations, assess these techniques and innovations, and introduce exhibiting the potential to be cost-effective, reliable, and marketable. 1 ref., 1 tab.

  5. Training on PV Systems: Design, Construction, Operation and Maintenanc...

    Open Energy Info (EERE)

    on PV Systems: Design, Construction, Operation and Maintenance Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Training on PV Systems: Design, Construction, Operation...

  6. Field Evaluation of Four Novel Roof Designs for Energy-Efficient Manufactured Homes

    SciTech Connect (OSTI)

    Levy, E.; Dentz, J.; Ansanelli, E.; Barker, G.; Rath, P.; Dadia, D.

    2015-12-01

    A five-bay roof test structure was built, instrumented and monitored in an effort to determine through field testing and analysis the relative contributions of select technologies toward reducing energy use in new manufactured homes. The roof structure in Jamestown, California was designed to examine how differences in roof construction impact space conditioning loads, wood moisture content and attic humidity levels. Conclusions are drawn from the data on the relative energy and moisture performance of various configurations of vented and sealed attics.

  7. Numerical Manufacturing And Design Tool (NuMAD)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing And Design Tool (NuMAD) - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs

  8. Managing Design and Construction Using Systems Engineering for...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    1, Managing Design and Construction Using Systems Engineering for Use with DOE O 413.3A by Roland Frenck Functional areas: Construction and Engineering, Program Management This...

  9. Y-12 Sustainable Design Principles for Building Design and Construction

    SciTech Connect (OSTI)

    Jackson, J. G.

    2008-11-01

    B&W Y-12 is committed to modernizing the Y-12 complex to meet future needs with a sustainable and responsive infrastructure and to integrating sustainability principles and practices into Y-12 work (Y72-001, B&W Y-12 Environmental, Safety and Health Policy). This commitment to sustainability and specifically sustainable design of buildings is also incorporated into Presidential Executive Orders (EO), DOE Orders (DOE O), and goals. Sustainable building design is an approach to design, construct, and operate facilities in an efficient and environmentally sound manner that will produce a healthful, resource-efficient and productive working environment that is inherently protective of the environment. The DOE has established the following 5 Guiding Principles for High Performance Sustainable Building (HPSB), and has issued directives that require Y-12 to incorporate the principles and a number of supporting specific practices and techniques into building design, construction and renovation projects: (1) Employ Integrated Design Principles; (2) Optimize Energy Performance; (3) Protect and Conserve Water; (4) Enhance Indoor Environmental Quality; and (5) Reduce Environmental Impact of Materials. The purpose of this document is to present the required sustainable building principles, practices and techniques, summarize the key drivers for incorporating them into Y-12 projects, and present additional recommendations and resources that can be used to support sustainable buildings to enhance the environmental and economic performance of the Y-12 Complex.

  10. Seeking Information on Design and Construction of High-Performance...

    Energy Savers [EERE]

    Design and Construction of High-Performance Tenant Spaces Seeking Information on Design and Construction of High-Performance Tenant Spaces August 3, 2015 - 11:27am Addthis VIEW THE ...

  11. The EXO-200 Detector, Part I: Detector Design And Construction...

    Office of Scientific and Technical Information (OSTI)

    Journal Article: The EXO-200 Detector, Part I: Detector Design And Construction Citation Details In-Document Search Title: The EXO-200 Detector, Part I: Detector Design And ...

  12. Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Flow of Materials through Industry / Sustainable 1 Manufacturing 2 Technology Assessment 3 Contents 4 1. Introduction to the Technology/System ............................................................................................... 1 5 1.1 Supply chain and material flow analysis ....................................................................................... 1 6 2. Technology Assessment and Potential

  13. Field Evaluation of Four Novel Roof Designs for Energy-Efficient Manufactured Homes

    SciTech Connect (OSTI)

    Levy, E.; Dentz, J.; Ansanelli, E.; Barker, G.; Rath, P.; Dadia, D.

    2015-12-03

    "9A five-bay roof test structure was built, instrumented and monitored in an effort to determine through field testing and analysis the relative contributions of select technologies toward reducing energy use in new manufactured homes. The roof structure in Jamestown, California was designed to examine how differences in roof construction impact space conditioning loads, wood moisture content and attic humidity levels. Conclusions are drawn from the data on the relative energy and moisture performance of various configurations of vented and sealed attics.

  14. Safeguards design strategies: designing and constructing new uranium and plutonium processing facilities in the United States

    SciTech Connect (OSTI)

    Scherer, Carolynn P; Long, Jon D

    2010-09-28

    In the United States, the Department of Energy (DOE) is transforming its outdated and oversized complex of aging nuclear material facilities into a smaller, safer, and more secure National Security Enterprise (NSE). Environmental concerns, worker health and safety risks, material security, reducing the role of nuclear weapons in our national security strategy while maintaining the capability for an effective nuclear deterrence by the United States, are influencing this transformation. As part of the nation's Uranium Center of Excellence (UCE), the Uranium Processing Facility (UPF) at the Y-12 National Security Complex in Oak Ridge, Tennessee, will advance the U.S.'s capability to meet all concerns when processing uranium and is located adjacent to the Highly Enriched Uranium Materials Facility (HEUMF), designed for consolidated storage of enriched uranium. The HEUMF became operational in March 2010, and the UPF is currently entering its final design phase. The designs of both facilities are for meeting anticipated security challenges for the 21st century. For plutonium research, development, and manufacturing, the Chemistry and Metallurgy Research Replacement (CMRR) building at the Los Alamos National Laboratory (LANL) in Los Alamos, New Mexico is now under construction. The first phase of the CMRR Project is the design and construction of a Radiological Laboratory/Utility/Office Building. The second phase consists of the design and construction of the Nuclear Facility (NF). The National Nuclear Security Administration (NNSA) selected these two sites as part of the national plan to consolidate nuclear materials, provide for nuclear deterrence, and nonproliferation mission requirements. This work examines these two projects independent approaches to design requirements, and objectives for safeguards, security, and safety (3S) systems as well as the subsequent construction of these modern processing facilities. Emphasis is on the use of Safeguards-by-Design (SBD

  15. National Network for Manufacturing Innovation: A Preliminary Design |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy an effective manufacturing research infrastructure for U.S. industry and academia to solve industry-relevant problems. The NNMI will consist of linked Institutes for Manufacturing Innovation (IMIs) with common goals, but unique concentrations. In an IMI, industry, academia, and government partners leverage existing resources, collaborate, and co-invest to nurture manufacturing innovation and accelerate commercialization. As sustainable manufacturing innovation hubs, IMIs

  16. National Network for Manufacturing Innovation: A Preliminary Design |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy an effective manufacturing research infrastructure for U.S. industry and academia to solve industry-relevant problems. The NNMI will consist of linked Institutes for Manufacturing Innovation (IMIs) with common goals, but unique concentrations. In an IMI, industry, academia, and government partners leverage existing resources, collaborate, and co-invest to nurture manufacturing innovation and accelerate commercialization. As sustainable manufacturing innovation hubs, IMIs

  17. Design, Integration, Communication and Construction Engineering...

    National Nuclear Security Administration (NNSA)

    within the cost proposal. 4. Section L Attachment L-6 - Cost Element Summary, Table "Construction - Table 7." Note 2 appears that it may be incomplete. Please clarify. a. ...

  18. Integrated Design and Manufacturing of Cost-Effective & Industrial-Scalable

    Broader source: Energy.gov (indexed) [DOE]

    TEG for Vehicle Applications | Department of Energy Integrated design and manufacture of scalable vehicular TEG zuo.pdf (2.86 MB) More Documents & Publications Integrated Design and Manufacturing of Cost-Effective & Industrial-Scalable TEG for Vehicle Applications Integrated Design and Manufacturing of Thermoelectric Generator Using Thermal Spray Correlation Between Structure and Thermoelectric Properties of Bulk High Performance Materials for Energy Conversion

  19. Mu2e transport solenoid prototype design and manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Fabbricatore, P.; Ambrosio, G.; Cheban, S.; Evbota, D.; Farinon, S.; Lamm, M.; Lopes, M.; Musenich, R.; Wands, R.; Masullo, G.

    2016-02-08

    The Mu2e Transport Solenoid consists of 52 coils arranged in 27 coil modules that form the S-shaped cold mass. Each coil is wound from Al-stabilized NbTi superconductor. The coils are supported by an external structural aluminum shell machined from a forged billet. Most of the coil modules house two coils, with the axis of each coil oriented at an angle of approximately 5° with respect to each other. The coils are indirectly cooled with LHe circulating in tubes welded on the shell. In order to enhance the cooling capacity, pure aluminum sheets connect the inner bore of the coils tomore » the cooling tubes. The coils are placed inside the shell by the means of a shrink-fit procedure. A full-size prototype, with all the features of the full assembly, was successfully manufactured in a collaboration between INFN Genova and Fermilab. In order to ensure an optimal mechanical prestress at the coil-shell interface, the coils are inserted into the shell through a shrink-fitting process. We present the details of the prototype with the design choices as validated by the structural analysis. In conclusion, the fabrication steps are described as well.« less

  20. Design, Construction, and Implementation of Novel Biofuel Production...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Design, Construction, and Implementation of Novel Biofuel Production Capabilities in Filamentous Fungi March 26, 2015 Technology Area Review Kenneth S. Bruno Pacific Northwest ...

  1. Design, manufacture, and calibration of infrared radiometric blackbody sources

    SciTech Connect (OSTI)

    Byrd, D.A.; Michaud, F.D.; Bender, S.C.

    1996-04-01

    A Radiometric Calibration Station (RCS) is being assembled at the Los Alamos National Laboratories (LANL) which will allow for calibration of sensors with detector arrays having spectral capability from about 0.4-15 {mu}m. The configuration of the LANL RCS. Two blackbody sources have been designed to cover the spectral range from about 3-15 {mu}m, operating at temperatures ranging from about 180-350 K within a vacuum environment. The sources are designed to present a uniform spectral radiance over a large area to the sensor unit under test. The thermal uniformity requirement of the blackbody cavities has been one of the key factors of the design, requiring less than 50 mK variation over the entire blackbody surface to attain effective emissivity values of about 0.999. Once the two units are built and verified to the level of about 100 mK at LANL, they will be sent to the National Institute of Standards and Technology (NIST), where at least a factor of two improvement will be calibrated into the blackbody control system. The physical size of these assemblies will require modifications of the existing NIST Low Background Infrared (LBIR) Facility. LANL has constructed a bolt-on addition to the LBIR facility that will allow calibration of our large aperture sources. Methodology for attaining the two blackbody sources at calibrated levels of performance equivalent to present state of the art will be explained in the following.

  2. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 15, System design description. Volume 1

    SciTech Connect (OSTI)

    1995-09-22

    This System Design Description, prepared in accordance with the TPX Project Management Plan provides a summary or TF Magnet System design features at the conclusion of Phase I, Preliminary Design and Manufacturing Research. The document includes the analytical and experimental bases for the design, and plans for implementation in final design, manufacturing, test, and magnet integration into the tokamak. Requirements for operation and maintenance are outlined, and references to sources of additional information are provided.

  3. Design and Manufacture of the Conduction Cooled Torus Coils for the Jefferson Lab 12GeV Upgrade

    SciTech Connect (OSTI)

    Wiseman, M; Elouadhiri, L; Ghoshal, P K; Kashy, D; Elementi, L; Gabrielli, G; Gardner, T J; Kiemschies, O; Krave, S; Makarov, A; Robotham, B; Szal, J; Velev, G

    2015-06-01

    The design of the 12-GeV torus required the construction of six superconducting coils with a unique geometry required for the experimental needs of Jefferson Laboratory Hall B. Each of these coils consists of 234 turns of copper-stabilized superconducting cable conduction cooled by 4.6 K helium gas. The finished coils are each roughly 2 × 4 × 0.05 m and supported in an aluminum coil case. Because of its geometry, new tooling and manufacturing methods had to be developed for each stage of construction. The tooling was designed and developed while producing a practice coil at Fermi National Laboratory. This paper describes the tooling and manufacturing techniques required to produce the six production coils and two spare coils required by the project. Project status and future plans are also presented.

  4. Design and Manufacture of the Conduction Cooled Torus Coils for The Jefferson Laboratory 12-GeV Upgrade

    SciTech Connect (OSTI)

    Wiseman, M.; Elementi, L.; Elouadhiri, L.; Gabrielli, G.; Gardner, T. J.; Ghoshal, P. K.; Kashy, D.; Kiemschies, O.; Krave, S.; Makarov, A.; Robotham, B.; Szal, J.; Velev, G.

    2015-01-01

    The design of the 12-GeV torus required the construction of six superconducting coils with a unique geometry required for the experimental needs of Jefferson Laboratory Hall B. Each of these coils consists of 234 turns of copper-stabilized superconducting cable conduction cooled by 4.6 K helium gas. The finished coils are each roughly 2 × 4 × 0.05 m and supported in an aluminum coil case. Because of its geometry, new tooling and manufacturing methods had to be developed for each stage of construction. The tooling was designed and developed while producing a practice coil at Fermi National Laboratory. This paper describes the tooling and manufacturing techniques required to produce the six production coils and two spare coils required by the project. Project status and future plans are also presented.

  5. The Business Case for Sustainable Design and Construction

    SciTech Connect (OSTI)

    Placet, Marylynn; Dyer, Beverly

    2002-11-01

    This paper discusses the challenges associated with developing a business case for sustainable design and construction, provides a framework for evaluating the benefits, and presents some preliminary data on costs of various sustainable design features.

  6. Design for manufacturability evaluation: Composite NIF Pockel Cell body

    SciTech Connect (OSTI)

    Jensen, W.A.; Spellman, G.P.

    1994-04-01

    A survey of composite materials and processes for the NIF Optical Switch Body is described. Mechanical and physical criterion set upon the part are used as guidelines for the selection of materials and processes for manufacturing. Benefits, costs, and risks associated with selected processes, as well as a recommendation for prototype fabrication is presented.

  7. Design, Integration, Communication and Construction Engineering 2

    National Nuclear Security Administration (NNSA)

    8, 2016 QUESTIONS SUBMITTED AFTER DICCE2 REQUEST FOR PROPOSAL RELEASE DATE OF 2/1/2016 1. Section L Attachment L-7a Vietnam Statement of Work. Does each lane already have adequate electric to power proposed RPM equipment? If not which building should power be routed from? a. Response: This information is contained in the Vietnam Design Requirements Document, specifically section 3.1.4. 2. Section L Attachment L-7a Vietnam Statement of Work. Does each lane where the RPM units are being installed

  8. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  9. Design, construction, and use of a coiled tubing drilling structure for onshore and offshore operations

    SciTech Connect (OSTI)

    Frishmuth, R.E.; Pursell, J.C.; Middleton, R.J.; Parker, C.O.

    1996-12-31

    This paper discusses the design, construction, and initial application of a structure for supporting a coiled tubing injector head, bottom hole drilling assembly and pressurized lubricator. The paper includes a discussion of the features desired for the structure and how these were addressed during the design. The manufacturing of the support tower and its support platform are then discussed. On site assembly procedures for the movable structure are presented along with photographs of the deployed rig in service. The versatility and usefulness of the structure are discussed from the end users point of view.

  10. Preliminary designs: passive solar manufactured housing. Technical status report

    SciTech Connect (OSTI)

    Not Available

    1980-05-12

    The criteria established to guide the development of the preliminary designs are listed. Three preliminary designs incorporating direct gain and/or sunspace are presented. Costs, drawings, and supporting calculations are included. (MHR)

  11. Design specifications for manufacturability of MCM-C multichip modules

    SciTech Connect (OSTI)

    Allen, C.; Blazek, R.; Desch, J.; Elarton, J.; Kautz, D.; Markley, D.; Morgenstern, H.; Stewart, R.; Warner, L.

    1995-06-01

    The scope of this document is to establish design guidelines for electronic circuitry packaged as multichip modules of the ceramic substrate variety, although many of these guidelines are applicable to other types of multichip modules. The guidelines begin with prerequisite information which must be developed between customer and designer of the multichip module. The core of the guidelines focuses on the many considerations that must be addressed during the multichip module design. The guidelines conclude with the resulting deliverables from the design which satisfy customer requirements and/or support the multichip module fabrication and testing processes. Considerable supporting information, checklists, and design constraints are captured in specific appendices and used as reference information in the main body text. Finally some real examples of multichip module design are presented.

  12. Integrating Materials, Manufacturing, Design and Validation for Sustainability in Future Transport Systems

    SciTech Connect (OSTI)

    Price, M. A.; Murphy, A.; Butterfield, J.; McCool, R.; Fleck, R.

    2011-05-04

    The predictive methods currently used for material specification, component design and the development of manufacturing processes, need to evolve beyond the current 'metal centric' state of the art, if advanced composites are to realise their potential in delivering sustainable transport solutions. There are however, significant technical challenges associated with this process. Deteriorating environmental, political, economic and social conditions across the globe have resulted in unprecedented pressures to improve the operational efficiency of the manufacturing sector generally and to change perceptions regarding the environmental credentials of transport systems in particular. There is a need to apply new technologies and develop new capabilities to ensure commercial sustainability in the face of twenty first century economic and climatic conditions as well as transport market demands. A major technology gap exists between design, analysis and manufacturing processes in both the OEMs, and the smaller companies that make up the SME based supply chain. As regulatory requirements align with environmental needs, manufacturers are increasingly responsible for the broader lifecycle aspects of vehicle performance. These include not only manufacture and supply but disposal and re-use or re-cycling. In order to make advances in the reduction of emissions coupled with improved economic efficiency through the provision of advanced lightweight vehicles, four key challenges are identified as follows: Material systems, Manufacturing systems, Integrated design methods using digital manufacturing tools and Validation systems. This paper presents a project which has been designed to address these four key issues, using at its core, a digital framework for the creation and management of key parameters related to the lifecycle performance of thermoplastic composite parts and structures. It aims to provide capability for the proposition, definition, evaluation and demonstration of

  13. Design, construction and evaluation of a simulated geothermal flow system

    SciTech Connect (OSTI)

    Mackanic, J.C.

    1980-07-28

    A system was designed and built to simulate the flow from a geothermal well. The simulated flow will be used to power a Lysholm engine, the performance of which will then be evaluated for different simulated geothermal flows. Two main subjects are covered: 1) the design, construction and evaluation of the behavior of the system that simulates the geothermal flow; included in that topic is a discussion of the probable behavior of the Lysholm engine when it is put into operation, and 2) the investigation of the use of dynamic modeling techniques to determine whether they can provide a suitable means for predicting the behavior of the system.

  14. SPALLATION NEUTRON SOURCE RING-DESIGN AND CONSTRUCTION SUMMARY.

    SciTech Connect (OSTI)

    WEI,J.

    2005-05-16

    After six years, the delivery of components for the Spallation Neutron Source (SNS) accumulator ring (AR) and the transport lines was completed in Spring 2005. Designed to deliver 1.5 MW beam power (1.5 x 10{sup 14} protons of 1 GeV kinetic energy at a repetition rate of 60 Hz), stringent measures were implemented in the fabrication, test, and assembly to ensure the quality of the accelerator systems. This paper summarizes the design, R&D, and construction of the ring and transport systems.

  15. Revision of the energy conservation requirements in the manufactured home construction and safety standards

    SciTech Connect (OSTI)

    Conner, C.C.; Lee, A.D.; Lucas, R.G.; Taylor, Z.T.

    1992-02-01

    Thermal requirements were developed for manufactured (mobile) homes in response to legislation requiring the US Department of Housing and Urban Development (HUD) to revise its thermal standards for manufactured homes. A life-cycle cost minimization from the home owner`s perspecetive was used to establish an optimum in a large number of cities for several prototype homes. The development of the economic, financial, and energy conservation measure parameters input into the life-cycle cost analysis was documented. The optimization results were aggregated to zones which were expressed as a maximum overall home U-value (thermal transmittance) requirement. The revised standard`s costs, benefits, and net value to the consumer were quantified. 50 refs.

  16. Advances on MHD superconducting magnets design and construction in Italy

    SciTech Connect (OSTI)

    Negrini, F.; Blasio, P.; Martinelli, G.; Molfino, P.

    1993-12-31

    The paper illustrates the activities developed in the frame of the Progetto Finalizzato {open_quotes}Superconducting and Cryogenic Technologies: superconducting magnets for MHD{close_quotes}. This five years Italian national program on MHD superconducting magnets is near the completions. Many important targets have been obtained in very good agreement with the initial hypotheses. The MHD s.c. prototype is now under fabrication at the Ansaldo workshop in Genova. One of the main effort of the project is the development and production of the 8800 metres of NbTi copper stabilised cable in conduit ({open_quotes}rope in a pipe{close_quotes} type) in single lengths of 300 m average. This cable is now under production at Europa Metalli (Fornaci di Barga, Italy). In the present contribution the main problems that had to be solved after and during the production by the designer and the manufacturer, are described.

  17. Preliminary Characterization and Analysis of the Designs and Research-Manufacturing Approaches

    SciTech Connect (OSTI)

    Scott Swartz; Gwendolyn Cheney; Williams Dawson; Michael Cobb; Kirby Meacham; James Stephan; Bob Remick; Harlan Anderson; Wayne Huebner; Aaron Crumm; John Holloran; Tim Armstrong

    2000-10-30

    This report summarizes the results of Phase I of a study entitled, Low-Cost Manufacturing Of Multilayer Ceramic Fuel Cells. The work was carried out by a group called the Multilayer Fuel Cell Alliance (MLFCA) led by NexTech Materials and including Adaptive Materials, Advanced Materials Technologies (AMT), Cobb & Co., Edison Materials Technology Center, Iowa State University, Gas Technology Institute (GTI), Northwestern University, Oak Ridge National Laboratory (ORNL), Ohio State University, University of Missouri-Rolla (UMR), and Wright-Patterson Air Force Base. The objective of the program is to develop advanced manufacturing technologies for making solid oxide fuel cell components that are more economical and reliable for a variety of applications. In the Phase I effort, five approaches were considered: two based on NexTech's planar approach using anode and cathode supported variations, one based on UMR's ultra-thin electrolyte approach, and two based on AMI's co-extrusion technology. Based on a detailed manufacturing cost analysis, all of the approaches are projected to result in a significantly reduced production cost. Projected costs range from $139/kW to $179/kW for planar designs. Development risks were assessed for each approach and it was determined that the NexTech and UMR approaches carried the least risk for successful development. Using advanced manufacturing methods and a proprietary high power density design, the team estimated that production costs could be reduced to $94/kW.

  18. Revision of the Energy-Efficiency Requirements in the Manufactured Home Construction and Safety Standards

    SciTech Connect (OSTI)

    Conner, Craig C.; Dillon, Heather E.; Lucas, Robert G.; Lubliner, Michael

    2004-06-01

    Energy-efficiency requirements were developed for manufactured (mobile) homes, which are regulated by the U.S. Department of Housing and Urban Development. A life-cycle cost analysis from the homeowner's perspective was used to establish parameters for a least-cost home in a large number of cities. Economic, financial, and energy-efficiency measures for the life-cycle cost analysis were selected and documented. The resulting energy-efficiency levels were aggregated to zones that were expressed as a maximum overall home U-factor (thermal transmittance) requirement for the building envelope. The proposed revised standard's costs, benefits, and net value to the consumer were quantified. This analysis updates a similar effort completed in 1992, which was the basis for the existing HUD code overall U-factor requirement.

  19. Electrostatic sensors for SPIDER experiment: Design, manufacture of prototypes, and first tests

    SciTech Connect (OSTI)

    Brombin, M. Spolaore, M.; Serianni, G.; Barzon, A.; Franchin, L.; Pasqualotto, R.; Pomaro, N.; Taliercio, C.; Trevisan, L.; Schiesko, L.

    2014-02-15

    A system of electrostatic sensors has been designed for the SPIDER (Source for the production of Ions of Deuterium Extracted from RF plasma) experiment, prototype RF source of the ITER NBI (neutral beam injection). A prototype of the sensor system was manufactured and tested at the BATMAN (BAvarian Test MAchine for Negative ions) facility, where the plasma environment is similar to that of SPIDER. Different aspects concerning the mechanical manufacturing and the signal conditioning are presented, among them the RF compensation adopted to reduce the RF effects which could lead to overestimated values of the electron temperature. The first commissioning tests provided ion saturation current values in the range assumed for the design, so the deduced plasma density estimate is consistent with the expected values.

  20. Ontario hydro integrated programs for plant design and construction

    SciTech Connect (OSTI)

    Oreskovich, J.P.; Somerville, R.L.

    1987-01-01

    Integrated programs for plant design and construction (IPPDC) is a 5-yr program at Ontario Hydro to optimize engineering and construction productivity through better use of computer technology. The proportion of computer programs operating with data derived from an integrated common data base is very low. IPPDC, on the other hand, is greatly concerned with this common data base. The goals of the IPPDC include improvement of the information flow for a project, minimization of site-discovered interferences, and compression of the entire project life cycle through the intelligent use of computer technology. This program focuses on the development of an integrated data base for plant design software systems to service a multi discipline engineering environment as required by a large-scale megaproject. To achieve the goals of IPPDC, there are three basic elements of computer technology that must be in place before a totally integrated data base system can be achieved: (1) data management; (2) networking; and (3) three-dimensional modeling.

  1. Spiral 2 cryogenic system overview: Design, construction and performance test

    SciTech Connect (OSTI)

    Deschildre, C.; Bernhardt, J.; Flavien, G.; Crispel, S.; Souli, M.; Commeaux, C.

    2014-01-29

    The new particle accelerator project Spiral 2 at GANIL (“Grand Accélérateur d’Ions Lourds, i.e. National Large Heavy Ion Accelerator) in Caen (France) is a very large installation, intended to serve fundamental research in nuclear physics. The heart of the future machine features a superconductor linear accelerator, delivering a beam until 20Mev/A, which are then used to bombard a matter target. The resulting reactions, such as fission, transfer, fusion, etc. will generate billions of exotic nuclei. To achieve acceleration of the beam, 26 cavities which are placed inside cryomodules at helium cryogenic temperature will be used. AL-AT (Air Liquide Advanced Technologies) takes part to the project by supplying cryogenic plant. The plant includes the liquefier associated to its compressor station, a large dewar, a storage tank for helium gas and transfer lines. In addition, a helium recovery system composed of recovery compressor, high pressure storage and external purifier has been supplied. Customized HELIAL LF has been designed, manufactured and tested by AL-AT to match the refrigeration power need for the Spiral 2 project which is around 1300 W equivalent at 4.5 K.

  2. Constructal method to optimize solar thermochemical reactor design

    SciTech Connect (OSTI)

    Tescari, S.; Mazet, N.; Neveu, P.

    2010-09-15

    The objective of this study is the geometrical optimization of a thermochemical reactor, which works simultaneously as solar collector and reactor. The heat (concentrated solar radiation) is supplied on a small peripheral surface and has to be dispersed in the entire reactive volume in order to activate the reaction all over the material. A similarity between this study and the point to volume problem analyzed by the constructal approach (Bejan, 2000) is evident. This approach was successfully applied to several domains, for example for the coupled mass and conductive heat transfer (Azoumah et al., 2004). Focusing on solar reactors, this work aims to apply constructal analysis to coupled conductive and radiative heat transfer. As a first step, the chemical reaction is represented by a uniform heat sink inside the material. The objective is to optimize the reactor geometry in order to maximize its efficiency. By using some hypothesis, a simplified solution is found. A parametric study provides the influence of different technical and operating parameters on the maximal efficiency and on the optimal shape. Different reactor designs (filled cylinder, cavity and honeycomb reactors) are compared, in order to determine the most efficient structure according to the operating conditions. Finally, these results are compared with a CFD model in order to validate the assumptions. (author)

  3. Development of Advanced Technologies to Reduce Design, Fabrication and Construction for Future Nuclear Power Plants

    SciTech Connect (OSTI)

    O'Connell, J. Michael

    2002-01-01

    OAK-B135 Development of Advanced Technologies to Reduce Design, Fabrication and Construction for Future Nuclear Power Plants

  4. Engineering at SLAC: Designing and Constructing Experimental Devices for SSRL - Oral Presentation

    SciTech Connect (OSTI)

    Djang, Austin

    2015-08-21

    This presentation describes the design and construction of three experimental devices for the Stanford Synchrotron Radiation Lightsource.

  5. DESIGN AND CONSTRUCTION OF A FORCE-REFLECTING TELEOPERATION SYSTEM

    SciTech Connect (OSTI)

    M.A. Ebadian, Ph.D.

    1999-01-01

    For certain applications, such as space servicing, undersea operations, and hazardous material handling tasks in nuclear reactors, the environments can be uncertain, complex, and hazardous. Lives may be in danger if humans were to work under these conditions. As a result, a man-machine system--a teleoperator system--has been developed to work in these types of environments. In a typical teleoperator system, the actual system operates at a remote site; the operator located away from this system usually receives visual information from a video image and/or graphical animation on the computer screen. Additional feedback, such as aural and force information, can significantly enhance performance of the system. Force reflection is a type of feedback in which forces experienced by the remote manipulator are fed back to the manual controller. Various control methods have been proposed for implementation on a teleoperator system. In order to examine different control schemes, a one Degree-Of-Freedom (DOF) Force-Reflecting Manual Controller (FRMC) is constructed and integrated into a PC. The system parameters are identified and constructed as a mathematical model. The Proportional-Integral-Derivative (PID) and fuzzy logic controllers are developed and tested experimentally. Numerical simulation results obtained from the mathematical model are compared with those of experimental data for both types of controllers. In addition, the concept of a telesensation system is introduced. A telesensation system is an advanced teleoperator system that attempts to provide the operator with sensory feedback. In this context, a telesensation system integrates the use of a Virtual Reality (VR) unit, FRMC, and Graphical User Interface (GUI). The VR unit is used to provide the operator with a 3-D visual effect. Various commercial VR units are reviewed and features compared for use in a telesensation system. As for the FRMC, the conceptual design of a 3-DOF FRMC is developed in an effort to

  6. Mini-columns for Conducting Breakthrough Experiments. Design and Construction

    SciTech Connect (OSTI)

    Dittrich, Timothy M.; Reimus, Paul William; Ware, Stuart Douglas

    2015-06-11

    Experiments with moderately and strongly sorbing radionuclides (i.e., U, Cs, Am) have shown that sorption between experimental solutions and traditional column materials must be accounted for to accurately determine stationary phase or porous media sorption properties (i.e., sorption site density, sorption site reaction rate coefficients, and partition coefficients or Kd values). This report details the materials and construction of mini-columns for use in breakthrough columns to allow for accurate measurement and modeling of sorption parameters. Material selection, construction techniques, wet packing of columns, tubing connections, and lessons learned are addressed.

  7. Design and construction of a Fourier transform soft x-ray interferometer

    SciTech Connect (OSTI)

    Spring, John A.

    2000-05-10

    Helium, with its two electrons and one nucleus, is a three-body system. One of the models for investigating correlated electron motion in this system is autoionization, produced via double excitation of the electrons. Predictions about the autoionization spectrum of helium have differed from each other and from preliminary experimental data. However, previous experiments have not been able to distinguish among the theoretical predictions because their energy resolution is not high enough to resolve the narrow linewidths of quasi-forbidden peaks and the resonances that appear in the highest excited states. Consequently, a team of researchers at Lawrence Berkeley National Laboratory have embarked on a project for building a high-resolution Fourier-Transform Soft X-ray (or VUV) interferometer (FTSX) to provide definitive data to answer remaining questions about the autoionization spectrum of helium. The design and construction of this interferometer is described in detail below, including the use of a flexure stage to provide the large path length difference necessary for high resolution measurements, the manufacture of x-ray beamsplitters, a description of the software, and the solution to the problems of stick-slip, vibration, and alignment. Current progress of its development is also described, as well as future goals.

  8. Construction

    Broader source: Energy.gov [DOE]

    Learn about the energy-efficient construction projects that are saving businesses and communities money while creating jobs.

  9. PEM fuel cell cost minimization using ``Design For Manufacture and Assembly`` techniques

    SciTech Connect (OSTI)

    Lomax, F.D. Jr.; James, B.D.; Mooradian, R.P.

    1997-12-31

    Polymer Electrolyte Membrane (PEM) fuel cells fueled with direct hydrogen have demonstrated substantial technical potential to replace Internal Combustion Engines (ICE`s) in light duty vehicles. Such a transition to a hydrogen economy offers the potential of substantial benefits from reduced criteria and greenhouse emissions as well as reduced foreign fuel dependence. Research conducted for the Ford Motor Co. under a US Department of Energy contract suggests that hydrogen fuel, when used in a fuel cell vehicle (FCV), can achieve a cost per vehicle mile less than or equal to the gasoline cost per mile when used in an ICE vehicle. However, fuel cost parity is not sufficient to ensure overall economic success: the PEM fuel cell power system itself must be of comparable cost to the ICE. To ascertain if low cost production of PEM fuel cells is feasible, a powerful set of mechanical engineering tools collectively referred to as Design for Manufacture and Assembly (DFMA) has been applied to several representative PEM fuel cell designs. The preliminary results of this work are encouraging, as presented.

  10. Design and construction of liquefied petroleum gas installations (LPG)

    SciTech Connect (OSTI)

    Not Available

    1989-01-01

    This standard applies principally to both refrigerated and non-refrigerated installations that are larger in size than or closely associated with operating units, or both. The more complex problems presented by such installations require wider latitude for the designer than installations that are covered by the present National Fire Protection Association standards.

  11. Solving the Big Data (BD) Problem in Advanced Manufacturing (Subcategory for work done at Georgia Tech. Study Process and Design Factors for Additive Manufacturing Improvement)

    SciTech Connect (OSTI)

    Clark, Brett W.; Diaz, Kimberly A.; Ochiobi, Chinaza Darlene; Paynabar, Kamran

    2015-09-01

    3D printing originally known as additive manufacturing is a process of making 3 dimensional solid objects from a CAD file. This ground breaking technology is widely used for industrial and biomedical purposes such as building objects, tools, body parts and cosmetics. An important benefit of 3D printing is the cost reduction and manufacturing flexibility; complex parts are built at the fraction of the price. However, layer by layer printing of complex shapes adds error due to the surface roughness. Any such error results in poor quality products with inaccurate dimensions. The main purpose of this research is to measure the amount of printing errors for parts with different geometric shapes and to analyze them for finding optimal printing settings to minimize the error. We use a Design of Experiments framework, and focus on studying parts with cone and ellipsoid shapes. We found that the orientation and the shape of geometric shapes have significant effect on the printing error. From our analysis, we also determined the optimal orientation that gives the least printing error.

  12. Nuclear Power 2010 Program: Combined Construction and Operating License & Design Certification Demonstration Projects Lessons Learned Report

    Broader source: Energy.gov [DOE]

    The Nuclear Power 2010 (NP 2010) Construction and Operating License/Design Certification (COL/DC) Demonstration program together with the financial incentives provided by the Energy Policy Act of 2005 are the two primary reasons why a number of license applications for new nuclear construction are before the NRC today, and why the first new nuclear plants in over 30 years are under construction in the United States.

  13. The Design and Construction of the MICE Spectrometer Solenoids

    SciTech Connect (OSTI)

    Wang, Bert; Wahrer, Bob; Taylor, Clyde; Xu, L.; Chen, J. Y.; Wang, M.; Juang, Tiki; Zisman, Michael S.; Virostek, Steve P.; Green, Michael A.

    2008-08-02

    The purpose of the MICE spectrometer solenoid is to provide a uniform field for a scintillating fiber tracker. The uniform field is produced by a long center coil and two short end coils. Together, they produce 4T field with a uniformity of better than 1% over a detector region of 1000 mm long and 300 mm in diameter. Throughout most of the detector region, the field uniformity is better than 0.3%. In addition to the uniform field coils, we have two match coils. These two coils can be independently adjusted to match uniform field region to the focusing coil field. The coil package length is 2544 mm. We present the spectrometer solenoid cold mass design, the powering and quench protection circuits, and the cryogenic cooling system based on using three cryocoolers with re-condensers.

  14. Seeking Information on Design and Construction of High-Performance Tenant Spaces

    Broader source: Energy.gov [DOE]

    The Building Technologies Office has released a request for information seeking stakeholder input on the design and construction of tenant spaces that achieve high levels of energy efficiency in commercial buildings. Response Deadline: September 30, 2015

  15. C.R.S. 37-90-137 - Permits to Construct Wells Outside Designated...

    Open Energy Info (EERE)

    navigation, search OpenEI Reference LibraryAdd to library Legal Document- StatuteStatute: C.R.S. 37-90-137 - Permits to Construct Wells Outside Designated BasinsLegal Published NA...

  16. Manufactured Homes Tool

    Energy Science and Technology Software Center (OSTI)

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  17. FY 2014 Projects for Improving the Design, Construction, and Operation of

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fossil Energy Systems | Department of Energy Projects for Improving the Design, Construction, and Operation of Fossil Energy Systems FY 2014 Projects for Improving the Design, Construction, and Operation of Fossil Energy Systems In FY 2014, the U.S. Department of Energy selected 38 new projects from across the nation under the Crosscutting Research Program that target innovative concepts and technologies to improve electric generating units and industrial plants that use fossil fuels. The

  18. Technical support document: Survey data used in revising the energy conservation requirements in the manufactured home construction and safety standards

    SciTech Connect (OSTI)

    Lee, A.D.; Conner, C.C.

    1992-02-01

    This report documents data used in the development of revised energy conservation standards for manufactured housing. The approach used in developing the proposed standard revision is a cost-benefit analysis in which the costs of energy conservation measures (ECM) are balanced against the benefits of energy savings. The analysis used to develop the recommendations for revision of the US Department of Housing and Urban Development (HUD) energy conservation standards for manufactured housing requires information on specific ECMs. This technical support document contains the data from two of the three surveys that were used primarily to characterize the available ECMs and their associated costs. The analyses of these data are provided in separate reports. 5 refs.

  19. Design and construction of a Ringbom-Stirling cogeneration unit

    SciTech Connect (OSTI)

    Capata, R.; Dong, W.; Lucchetti, A.; Lucentini, M.; Masci, A.; Naso, V.

    1998-07-01

    A research team at University of Rome La Sapienza designed and developed a new Stirling Ringbom engine, named ULS-RSE 1, with the aim to make it simple and cheap, to accelerate the pre-commercialization process and facilitate the diffusion of Stirling technology. The engine is a by 2.5 kW mechanical power and about 9 kW thermal power unit, since it can operate as cogeneration unit. The heat source is a multi-fuel furnace of 14 kW thermal power with a combustion efficiency of 75%. In order to reduce its weight, the compressor device (power piston, cross-head, rod and cylinder) is made of Ergal, an aluminum alloy. The seal of the piston is a charged PTFE (bronze or graphite); the characteristics of this material are the long life and the high working performance (260 C, 600 bar and 10 m/s of mean piston speed). The hot section has no crank mechanism. The stainless steel displacer has a seal guide of Peek, preventing the effects of high working temperatures (about 1000 K). Two dampers are located at the top, in order to regulate the displacer piston stroke. The displacer free piston runs into a sort of stainless steel container, cylinder shaped. The corrugated nickel foil heat exchangers are located in the space between the hot section wall and the container. The regenerator, unusually long 12 cm, consists of a stainless steel foil matrix (thickness of 0.05 mm). To improve the thermal exchange in the hot and cold working spaces, external fins are also provided, respectively longitudinal and horizontal ones. The realization of a test bench is in progress.

  20. Design, Construction and Test of Cryogen-Free HTS Coil Structure

    SciTech Connect (OSTI)

    Hocker, H.; Anerella, M.; Gupta, R.; Plate, S.; Sampson, W.; Schmalzle, J.; Shiroyanagi, Y.

    2011-03-28

    This paper will describe design, construction and test results of a cryo-mechanical structure to study coils made with the second generation High Temperature Superconductor (HTS) for the Facility for Rare Isotope Beams (FRIB). A magnet comprised of HTS coils mounted in a vacuum vessel and conduction-cooled with Gifford-McMahon cycle cryocoolers is used to develop and refine design and construction techniques. The study of these techniques and their effect on operations provides a better understanding of the use of cryogen free magnets in future accelerator projects. A cryogen-free, superconducting HTS magnet possesses certain operational advantages over cryogenically cooled, low temperature superconducting magnets.

  1. DOE Zero Energy Ready Home Case Study: Ferguson Design and Construction

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Inc., Sagaponack, NY, Custom Home | Department of Energy Ferguson Design and Construction Inc., Sagaponack, NY, Custom Home DOE Zero Energy Ready Home Case Study: Ferguson Design and Construction Inc., Sagaponack, NY, Custom Home Case study of a DOE Zero Energy Ready Home in Long Island, NY, that scored HERS 43 without PV. This 5,088-square-foot custom home has R-25 double-stud walls, a vaulted roof with R-40 blown cellulose, R-10 XPS under slab, a hydro air system with 91% efficient boiler

  2. Specifically Designed Constructed Wetlands: A Novel Treatment Approach for Scrubber Wastewater

    SciTech Connect (OSTI)

    John H. Rodgers Jr; James W. Castle; Chris Arrington: Derek Eggert; Meg Iannacone

    2005-09-01

    A pilot-scale wetland treatment system was specifically designed and constructed at Clemson University to evaluate removal of mercury, selenium, and other constituents from flue gas desulfurization (FGD) wastewater. Specific objectives of this research were: (1) to measure performance of a pilot-scale constructed wetland treatment system in terms of decreases in targeted constituents (Hg, Se and As) in the FGD wastewater from inflow to outflow; (2) to determine how the observed performance is achieved (both reactions and rates); and (3) to measure performance in terms of decreased bioavailability of these elements (i.e. toxicity of sediments in constructed wetlands and toxicity of outflow waters from the treatment system). Performance of the pilot-scale constructed wetland treatment systems was assessed using two criteria: anticipated NPDES permit levels and toxicity evaluations using two sentinel toxicity-testing organisms (Ceriodaphnia dubia and Pimephales promelas). These systems performed efficiently with varied inflow simulations of FGD wastewaters removing As, Hg, and Se concentrations below NPDES permit levels and reducing the toxicity of simulated FGD wastewater after treatment with the constructed wetland treatment systems. Sequential extraction procedures indicated that these elements (As, Hg, and Se) were bound to residual phases within sediments of these systems, which should limit their bioavailability to aquatic biota. Sediments collected from constructed wetland treatment systems were tested to observe toxicity to Hyalella azteca or Chironomus tetans. Complete survival (100%) was observed for H. azteca in all cells of the constructed wetland treatment system and C. tentans had an average of 91% survival over the three treatment cells containing sediments. Survival and growth of H. azteca and C. tentans did not differ significantly between sediments from the constructed wetland treatment system and controls. Since the sediments of the constructed

  3. Optimization of Design and Manufacturing Process of Metal Foam Filled Anti-Intrusion Bars

    SciTech Connect (OSTI)

    Villa, Andrea; Mussi, Valerio; Strano, Matteo

    2011-05-04

    The role of an anti-intrusion bar for automotive use is to absorb the kinetic energy of the colliding bodies that is partially converted into internal work of the bodies involved in the crash. The aim of this paper is to investigate the performances of a new kind of anti-intrusion bars for automotive use, filled with metallic foams. The reason for using a cellular material as a filler deals with its capacity to absorb energy during plastic deformation, while being lightweight. The study is the evolution of a previous paper presented by the authors at Esaform 2010 and will present new results and findings. It is conducted by evaluating some key technical issues of the manufacturing problem and by conducting experimental and numerical analyses. The evaluation of materials and shapes of the closed sections to be filled is made in the perspective of a car manufacturer (production costs, weight reduction, space availability in a car door, etc.). Experimentally, foams are produced starting from an industrial aluminium precursor with a TiH{sub 2} blowing agent. Bars are tested in three point bending, in order to evaluate their performances in terms of force-displacement response and other specific performance parameters. In order to understand the role of interface between the inner surface of the tube and the external surface of the foam, different kinds of interface are tested.

  4. DOE Zero Energy Ready Home Case Study 2013: Ferguson Design and Construction, Inc., Sagaponak, NY

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Ferguson Design & Construction, Inc. Sagaponack, NY BUILDING TECHNOLOGIES OFFICE The U.S. Department of Energy invites home builders across the country to meet the extraordinary levels of excellence and quality specifi ed in DOE's Zero Energy Ready Home program (formerly known as Challenge Home). Every DOE Zero Energy ReadyHome starts with ENERGY STAR for Homes Version 3 for an energy-effi cient home built on a solid foundation of building science research. Advanced technologies are designed

  5. Windmill design, development, construction, and performance. (Latest citations from Fluidex (Fluid Engineering Abstracts) database). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-10-01

    The bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (Contains 250 citations and includes a subject term index and title list.)

  6. Windmill design, development, construction, and performance. (Latest citations from fluidex). Published Search

    SciTech Connect (OSTI)

    1995-02-01

    The bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (Contains 250 citations and includes a subject term index and title list.)

  7. Windmill design, development, construction, and performance. (Latest citations from Fluidex data base). Published Search

    SciTech Connect (OSTI)

    Not Available

    1992-05-01

    The bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (Contains 250 citations and includes a subject term index and title list.)

  8. Windmill design, development, construction, and performance. (Latest citations from Fluidex). Published Search

    SciTech Connect (OSTI)

    Not Available

    1994-01-01

    The bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (Contains 250 citations and includes a subject term index and title list.)

  9. Multi-Scale Modeling Tools to Enable Manufacturing-Informed Design...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Vehicle Technologies Office Merit Review 2014: Development of Computer-Aided Design Tools for Automotive Batteries Vehicle Technologies Office Merit ...

  10. Sustainable Manufacturing

    Broader source: Energy.gov (indexed) [DOE]

    Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR DOE Workshop on Sustainable Manufacturing January 6-7, 2016 Portland, OR Sustainable Manufacturing: Definitions ...

  11. Development of design criteria for a high pressure vessel construction code

    SciTech Connect (OSTI)

    Mraz, G.J.

    1987-05-01

    Out of concern for public safety, most legal jurisdictions now require unfired pressure vessel construction to comply with the ASME Boiler and Pressure Vessel Code. Because the present two divisions of Section VIII of that Code are not well suited for high pressure design, a new division is needed. The currently anticipated main design criteria of the proposed division are full plastic flow or full overstrain pressure, stress intensity in the bore, fatigue, and fracture mechanics. The rules are expected to allow better utilization of high strength steels already included in the present Section VIII. At the same time materials of even higher strength are introduced. The benefits of compressive prestress are recognized. Construction methods allowing it's achievement, such as autofrettage, shrink fitting and wire winding are included. Reasons for selection of the criteria are given.

  12. Design, Manufacture and Testing of A Bend-Twist D-Spar

    SciTech Connect (OSTI)

    Ong, Cheng-Huat; Tsai, Stephen W.

    1999-06-01

    Studies have indicated that an adaptive wind turbine blade design can significantly enhance the performance of the wind turbine blade on energy capture and load mitigation. In order to realize the potential benefits of aeroelastic tailoring, a bend-twist D-spar, which is the backbone of a blade, was designed and fabricated to achieve the objectives of having maximum bend-twist coupling and fulfilling desirable structural properties (031 & GJ). Two bend-twist D-spars, a hybrid of glass and carbon fibers and an all-carbon D-spar, were fabricated using a bladder process. One of the D-spars, the hybrid D-spar, was subjected to a cantilever static test and modal testing. Various parameters such as materials, laminate schedule, thickness and internal rib were examined in designing a bend-twist D-spar. The fabrication tooling, the lay-up process and the joint design for two symmetric clamshells are described in this report. Finally, comparisons between the experimental test results and numerical results are presented. The comparisons indicate that the numerical analysis (static and modal analysis) agrees well with test results.

  13. Design and construction of a radiation resistant quadrupole using metal oxide insulated CICC

    SciTech Connect (OSTI)

    Albert F. Zeller

    2012-12-28

    The construction of a engineering test model of a radiation resistant quadrupole is described. The cold-iron quadrupole uses coils fabricated from metal-oixide (synthetic spinel) insulated Cable-In-Conduit-Conductor (CICC). The superconductor is NbTi in a copper matrix. The quadrupole is designed to produce a pole-tip field of 2 T with an operating current of 7,000 A.

  14. Integrating affordability, energy and environmental efficiency, air quality and disaster resistance into residential design and construction

    SciTech Connect (OSTI)

    Cook, G.D.

    1995-12-31

    Much has been researched and written about the individual qualities of good home design and construction in terms of: energy efficiency; affordability; indoor air quality; sustainability; and wind, fire, and flood resistance. The real challenge is to integrate all these characteristics into the ideal house. The purpose of this paper is to review the characteristics of each of the above features and explore the integration of them into the ideal residential structure. The house would take the shape of a compact two story structure. A geometrically compact structure uses less construction materials per floor area, presents less area for improved thermal efficiency, and less profile for wind and flood resistance. The first floor would be constructed using insulated strong high thermal mass masonry system resistant to flood, wind, fire, and termite damage. The second story would be constructed using a lighter reinforced wood frame system with between stud insulation coupled with exterior insulated sheathing to minimize thermal bridging across studs. Optimizing floor plan such as separating living and sleeping areas present opportunities for efficient split HVAC zoning, natural ventilation, and solar passive adaptation. The design would emphasize the 4, 8, and 12 foot dimensioning for waste reduction; selection of environmentally friendly building materials, such as cellulose insulation; and efficient lighting and appliances. Features providing improved indoor air quality such as prudent duct selection, design and location, use of radon barriers, omission of carpeting, and control of moisture would be addressed. The design philosophy, concepts and rationale for the integration of these and many other features of the ideal residence will be addressed and illustrated.

  15. NREL Selects Team to Begin Design and Construction for ESIF - News Releases

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    | NREL Selects Team to Begin Design and Construction for ESIF Research facility to help integrate renewable energy into the electric grid June 11, 2010 Artist rendering of the Energy Systems Integration Facility to be built on the NREL campus. Artist rendering of the Energy Systems Integration Facility to be built on the NREL campus. The U.S. Department of Energy's (DOE) National Renewable Energy Laboratory (NREL) has signed a contract with the design build team of JE Dunn and SmithGroup to

  16. TPX: Contractor preliminary design review. Volume 5, Manufacturing R&D

    SciTech Connect (OSTI)

    Roach, J.F.; Urban, W.M.; Hartman, D.

    1995-08-04

    TPX Insulation & Impregnation R&D test results are reported for 1x2 samples designed for screening candidate conduit insulation systems for TPX PF and TF coils. The epoxy/glass insulation system and three proposed alternate insulation systems employing Kapton, was evaluated in as received sample condition and after 10 thermal cycles in liquid nitrogen. Two DGBA impregnation systems, Shell 826 and CTD101K were investigated. Square incoloy 908 and 316 LN stainless hollow conduits were used for 1x2 sample fabrication. Capacitance, dielectric loss, and insulation resistance dielectric characteristics were measured for all samples. Partial discharge performance was measured for samples either in air, under silicon oil, or under liquid nitrogen up to 10kVrms at 60 Hz. Hipot screening was performed at 10 kVdc. The samples were cross sectioned and evaluated for impregnation quality. The implications of the test results on the TPX preliminary design decision are discussed.

  17. New Electrode Manufacturing Process Equipment: Novel High Energy Density Lithium-Ion Cell Designs via Innovative Manufacturing Process Modules for Cathode and Integrated Separator

    SciTech Connect (OSTI)

    2010-07-01

    BEEST Project: Applied Materials is developing new tools for manufacturing Li-Ion batteries that could dramatically increase their performance. Traditionally, the positive and negative terminals of Li-Ion batteries are mixed with glue-like materials called binders, pressed onto electrodes, and then physically kept apart by winding a polymer mesh material between them called a separator. With the Applied Materials system, many of these manually intensive processes will be replaced by next generation coating technology to apply each component. This process will improve product reliability and performance of the cells at a fraction of the current cost. These novel manufacturing techniques will also increase the energy density of the battery and reduce the size of several of the batterys components to free up more space within the cell for storage.

  18. Design Analysis and Manufacturing Studies for ITER In-Vessel Coils

    SciTech Connect (OSTI)

    Kalish, M.; Heitzenroeder, P.; Neumeyer, C.; Titus, P.; Zhai, Y.; Zatz, I.; Messineo, M.; Gomez, M.; Hause, C.; Daly, E.; Martin, A.; Wu, Y.; Jin, J.; Long, F.; Song, Y.; Wang, Z.; Yun, Zan; Hsiao, J.; Pillsbury, J. R.; Bohm, T.; Sawan, M.; Jiang, NFN

    2014-07-01

    ITER is incorporating two types of In Vessel Coils (IVCs): ELM Coils to mitigate Edge Localized Modes and VS Coils to provide Vertical Stabilization of the plasma. Strong coupling with the plasma is required so that the ELM and VS Coils can meet their performance requirements. Accordingly, the IVCs are in close proximity to the plasma, mounted just behind the Blanket Shield Modules. This location results in a radiation and temperature environment that is severe necessitating new solutions for material selection as well as challenging analysis and design solutions. Fitting the coil systems in between the blanket shield modules and the vacuum vessel leads to difficult integration with diagnostic cabling and cooling water manifolds.

  19. Design report small-scale fuel alcohol plant. Volume II. Detailed construction information

    SciTech Connect (OSTI)

    Not Available

    1980-12-01

    The objectives of the report are to (a) provide potential alcohol producers with a reference design and (b) provide a complete, demonstrated design of a small-scale fuel alcohol plant. This report describes a small-scale fuel alcohol plant designed and constructed for the DOE by EG and G Idaho, Inc., an operating contractor at the Idaho National Engineering Laboratory. The plant is reasonably complete, having the capability for feedstock preparation, cooking, saccharification, fermentation, distillation, by-product dewatering, and process steam generation. An interesting feature is an instrumentation and control system designed to allow the plant to run 24 hours per day with only four hours of operator attention. Where possible, this document follows the design requirements established in the DOE publication Fuel From Farms, which was published in February 1980. For instance, critical requirements such as using corn as the primary feedstock, production of 25 gallons of 190 proof ethanol per hour, and using batch fermentation were taken from Fuel From Farms. One significant deviation is alcohol dehydration. Fuel From Farms recommends the use of a molecular sieve for dehydration, but a preliminary design raised significant questions about the cost effectiveness of this approach. A cost trade-off study is currently under way to establish the best alcohol dehydration method and will be the subject of a later report. Volume two includes equipment and instrumentation data sheets, instrument loop wiring diagrams, and vendor lists.

  20. Winchester/Camberley Homes New Construction Test House Design, Construction, and Short-Term Testing in a Mixed-Humid Climate

    SciTech Connect (OSTI)

    Mallay, D.; Wiehagen, J.; Wood, A.

    2012-10-01

    The NAHB Research Center partnered with production builder Winchester/Camberley Homes to build a new construction test house in the mixed-humid climate zone of Silver Spring, MD in June 2011. The goal for this house was to improve energy efficiency by 30% over the Building America B10 benchmark through an optimized energy solutions package design that could be constructed on a production basis. This report outlines the features of this house, discusses the energy efficient design, and reports on short-term testing results.

  1. The LHCD Launcher for Alcator C-Mod - Design, Construction, Calibration and Testing

    SciTech Connect (OSTI)

    J. Hosea; D. Beals; W. Beck; S. Bernabei; W. Burke; R. Childs; R. Ellis; E. Fredd; N. Greenough; M. Grimes; D. Gwinn; J. Irby; S. Jurczynski; P. Koert; C.C. Kung; G.D. Loesser; E. Marmar; R. Parker; J. Rushinski; G. Schilling; D. Terry; R. Vieira; J.R. Wilson; J. Zaks

    2005-06-27

    MIT and PPPL have joined together to fabricate a high-power lower hybrid current drive (LHCD) system for supporting steady-state AT regime research on Alcator C-Mod. The goal of the first step of this project is to provide 1.5 MW of 4.6 GHz rf [radio frequency] power to the plasma with a compact launcher which has excellent spectral selectivity and fits into a single C-Mod port. Some of the important design, construction, calibration and testing considerations for the launcher leading up to its installation on C-Mod are presented here.

  2. A Virtual Test Approach to Incorporate Materials and Manufacturing Processes to Aid Design choices in High Performance Composites

    SciTech Connect (OSTI)

    Gonzalez-Murillo, C.; Price, M.

    2011-05-04

    The increasing use of fibre reinforced composites in structural components in the aerospace industry is providing many challenges to designers in understanding how they can be used more effectively to exploit their advantages. One of the main challenges is the selection of lay-ups for a given application. The difficulty lies in the variability that is achievable with composites. Each new layup or configuration is effectively a new material and requires and extensive test programme to validate the performance, from coupons which give basic material characteristics, up through the test pyramid through to large sub-component which contains basic assemblies. This variety of testing gives confidence in understanding the material behaviour and performance in structural assemblies. On the other hand, the manufacturing process is also important here with different processes sometimes needed for different materials or thicknesses. This is a time consuming and expensive process requiring many thousands of small tests leading up to a few major tests which are complex to set up and carry out. This research is attempting to address this by developing a virtual test system which will sit hand-in-hand with a physical test system. The goal of virtual tests appears reachable using the finite element analysis technique in which many experimental tests can be replaced by high fidelity simulations. The payoff in reduced cycle time and costs for designing and certifying composite structures is very attractive; and the possibility also arises of considering material configurations that are too complex to certify by purely empirical methods. The validated simulations could then be subsequently used for variants or derivatives of composites to inform design choices and establish new validation programmes where appropriate. This paper presents a series of simulations of the critical testing procedures needed to validate high performance composites materials using linear and non

  3. Designing and constructing/installing technical security countermeasures (TSCM) into supersensitive facilities

    SciTech Connect (OSTI)

    Davis, D.L.

    1988-01-01

    The design and construction of supersensitive facilities and the installation of systems secure from technical surveillance and sabotage penetration involve ''TSCM'' in the broad sense of technical ''security'' countermeasures. When the technical threat was at a lower level of intensity and sophistication, it was common practice to defer TSCM to the future facility occupant. However, the New Moscow Embassy experience has proven this course of action subject to peril. Although primary concern with the embassy was audio surveillance, elsewhere there are other threats of equal or greater concern, e.g., technical implants may be used to monitor readiness status or interfere with the operation of C3I and weapons systems. Present and future technical penetration threats stretch the imagination. The Soviets have committed substantial hard scientific resources to a broad range of technical intelligence, even including applications or parapsychology. Countering these threats involves continuous TSCM precautions from initial planning to completion. Designs and construction/installation techniques must facilitate technical inspections and preclude the broadest range of known and suspected technical penetration efforts.

  4. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart Manufacturing: ...

  5. Designation Order No. 00-12.00 to the Executive Director of Loan Programs and Director of the Advanced Technology Vehicles Manufacturing Incentive Program

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    2010-04-30

    Secretary or Energy designates each of the Executive Director of Loan Programs and the Director of the Advanced Technology Vehicles Manufacturing Incentive Program, as their designee, as the term is used in the Internal Revenue Manual, Part 11, Chapter 3, Section 29.6, acting separately to request tax delinquency account status and other tax related information from the Internal Revenue Service, pursuant to 26 U .S.C. 6103(1)(3), for applicants to the Department's Advanced Technology Vehicles Manufacturing Incentive Program under Section 136 of the Energy Independence and Security Act of2007 (P. L. 110-140), as amended.

  6. Design and Construction of the NSTX Bakeout, Cooling and Vacuum Systems

    SciTech Connect (OSTI)

    L.E. Dudek; M. Kalish; R. Gernhardt; R.F. Parsells; W. Blanchard

    1999-11-01

    This paper will describe the design, construction and initial operation of the NSTX bakeout, water cooling and vacuum systems. The bakeout system is designed for two modes of operation. The first mode allows heating of the first wall components to 350 degrees C while the external vessel is cooled to 150 degrees C. The second mode cools the first wall to 150 degrees C and the external vessel to 50 degrees C. The system uses a low viscosity heat transfer oil which is capable of high temperature low pressure operation. The NSTX Torus Vacuum Pumping System (TVPS) is designed to achieve a base pressure of approximately 1x10 (superscript -8) Torr and to evacuate the plasma fuel gas loads in less than 5 minutes between discharges. The vacuum pumping system is capable of a pumping speed of approximately 3400 l/s for deuterium. The hardware consists of two turbo molecular pumps (TMPs) and a mechanical pump set consisting of a mechanical and a Roots blower pump. A PLC is used as the control system to provide remote monitoring, control and software interlock capability. The NSTX cooling water provides chilled, de ionized water for heat removal in the TF, OH and PF, power supplies, bus bar systems, and various diagnostics. The system provides flow monitoring via a PLC to prevent damage due to loss of flow.

  7. Design Construction and Test Results of a HTS Solenoid For Energy Recovery Linac

    SciTech Connect (OSTI)

    Anerella, M; Ben-Zvi, I; Kayran, D; McIntyre, G; Muratore, J; Plate, S; Sampson, W; Cole, M; Holmes, D

    2011-03-28

    An innovative feature of the proposed Energy Recovery Linac (ERL) is the use of a solenoid made with High Temperature Superconductor (HTS) with the Superconducting RF cavity. The use of HTS allows solenoid to be placed in close proximity to the cavity and thus provides early focusing of the electron beam. In addition, cryogenic testing at {approx}77 K is simpler and cheaper than 4 K testing. This paper will present the design, construction and test results of this HTS solenoid. The HTS solenoid in the proposed ERL will be situated in the transition region between the superconducting cavity at {approx}4 K and the cryostat at the room temperature. Solenoid inside the cryogenic structure provides an early focusing and hence low emittance beam. The temperature in the transition region will be too high for a conventional low temperature superconductor and resistive heat load from copper coils will be too high on cryogenic system. HTS coils also allow much higher current density and significant reduction in size as compared to copper coils. Hence HTS solenoid provide a unique and technically superior solution. The use of a HTS solenoid with superconducting cavity offers a unique option as it can be placed in a cold to warm transition region to provide early focussing without using additional space. Construction and test results so far are very encouraging for its use in the ERL project.

  8. DESIGN AND CONSTRUCTION OF A 15 T, 120 MM BORE IR QUADRUPOLE MAGNET FOR LARP

    SciTech Connect (OSTI)

    Caspi, S.; Cheng, D.; Dietderich, D.; Felice, H.; Ferracin, P.; Hafalia, R.; Hannaford, R.; Sabbi, G. S.; Anerella, M.; Ghosh, A.; Schmalzle, J.; Wanderer, P.; Ambrosio, G.; Bossert, R.; Kashikhin, V.; Pasholk, D.; Zlobin, A.

    2009-05-04

    Pushing accelerator magnets beyond 10 T holds a promise of future upgrades to machines like the Large Hadron Collider (LHC) at CERN. Nb{sub 3}Sn conductor is at the present time the only practical superconductor capable of generating fields beyond 10 T. In support of the LHC Phase-II upgrade, the US LHC Accelerator Research Program (LARP) is developing a large bore (120 mm) IR quadrupole (HQ) capable of reaching 15 T at its conductor peak field and a peak gradient of 219 T/m at 1.9 K. While exploring the magnet performance limits in terms of gradient, forces and stresses the 1 m long two-layer coil will demonstrate additional features such as alignment and accelerator field quality. In this paper we summarize the design and report on the magnet construction progress.

  9. (The design and construction of the proposed L* detector for the Superconducting Super Collider)

    SciTech Connect (OSTI)

    Bugg, W.M.

    1990-10-23

    Dr. William M. Bugg and a group from ORNL had very productive meetings with Professor Sam Ting and other members of the L3 collaboration. The L3 detector system, subsystems, and the associated support facilities were examined in some detail. Discussions were held with scientists involved in planning for the L* detector systems and members of the L3 staff interested in positions at ORNL/UTK. The trip was very successful. A collaborative arrangement was established for UTK and ORNL to become involved in the future design and construction of the L* detector. These include hosting the main meeting of the L* collaboration at ORNL to complete the Expression-of-Interest (EOI) proposal. Several prospective candidates were interviewed and collaborative interactions were started on some detector subsystems for L*.

  10. Progress on Design and Construction of a MuCool Coupling Solenoid Magnet

    SciTech Connect (OSTI)

    Wang, L.; Liu, Xiao Kun; Xu, FengYu; Li, S.; Pan, Heng; Wu, Hong; Guo, Xinglong; Zheng, ShiXian; Li, Derun; Virostek, Steve; Zisman, Mike; Green, M.A.

    2010-06-28

    The MuCool program undertaken by the US Neutrino Factory and Muon Collider Collaboration is to study the behavior of muon ionization cooling channel components. A single superconducting coupling solenoid magnet is necessary to pursue the research and development work on the performance of high gradient, large size RF cavities immersed in magnetic field, which is one of the main challenges in the practical realization of ionization cooling of muons. The MuCool coupling magnet is to be built using commercial copper based niobium titanium conductors and cooled by two cryo-coolers with each cooling capacity of 1.5 W at 4.2 K. The solenoid magnet will be powered by using a single 300A power supply through a single pair of binary leads that are designed to carry a maximum current of 210A. The magnet is to be passively protected by cold diodes and resistors across sections of the coil and by quench back from the 6061 Al mandrel in order to lower the quench voltage and the hot spot temperature. The magnet is currently under construction. This paper presents the updated design and fabrication progress on the MuCool coupling magnet.

  11. Project Construction

    Office of Energy Efficiency and Renewable Energy (EERE)

    Integrating renewable energy into Federal new construction or major renovations requires effective structuring of the construction team and project schedule. This overview discusses key construction team considerations for renewable energy as well as timing and expectations for the construction phase. The project construction phase begins after a project is completely designed and the construction documents (100%) have been issued. Construction team skills and experience with renewable energy technologies are crucial during construction, as is how the integration of renewable energy affects the project construction schedule.

  12. Winchester/Camberley Homes New Construction Test House Design, Construction, and Short-Term Testing in a Mixed-Humid Climate

    SciTech Connect (OSTI)

    Mallav, D.; Wiehagen, J.; Wood, A.

    2012-10-01

    The NAHB Research Center partnered with production builder Winchester/Camberley Homes to build a DOE Building America New Construction Test House (NCTH). This single family, detached house, located in the mixed-humid climate zone of Silver Spring, MD, was completed in June 2011. The primary goal for this house was to improve energy efficiency by 30% over the Building America B10 benchmark by developing and implementing an optimized energy solutions package design that could be cost effectively and reliably constructed on a production basis using quality management practices. The intent of this report is to outline the features of this house, discuss the implementation of the energy efficient design, and report on short-term testing results. During the interactive design process of this project, numerous iterations of the framing, air sealing, insulation, and space conditioning systems were evaluated for energy performance, cost, and practical implementation. The final design featured numerous advanced framing techniques, high levels of insulation, and the HVAC system entirely within conditioned space. Short-term testing confirmed a very tight thermal envelope and efficient and effective heating and cooling. In addition, relevant heating, cooling, humidity, energy, and wall cavity moisture data will be collected and presented in a future long-term report.

  13. Energy-Performance-Based Design-Build Process: Strategies for Procuring High-Performance Buildings on Typical Construction Budgets: Preprint

    SciTech Connect (OSTI)

    Scheib, J.; Pless, S.; Torcellini, P.

    2014-08-01

    NREL experienced a significant increase in employees and facilities on our 327-acre main campus in Golden, Colorado over the past five years. To support this growth, researchers developed and demonstrated a new building acquisition method that successfully integrates energy efficiency requirements into the design-build requests for proposals and contracts. We piloted this energy performance based design-build process with our first new construction project in 2008. We have since replicated and evolved the process for large office buildings, a smart grid research laboratory, a supercomputer, a parking structure, and a cafeteria. Each project incorporated aggressive efficiency strategies using contractual energy use requirements in the design-build contracts, all on typical construction budgets. We have found that when energy efficiency is a core project requirement as defined at the beginning of a project, innovative design-build teams can integrate the most cost effective and high performance efficiency strategies on typical construction budgets. When the design-build contract includes measurable energy requirements and is set up to incentivize design-build teams to focus on achieving high performance in actual operations, owners can now expect their facilities to perform. As NREL completed the new construction in 2013, we have documented our best practices in training materials and a how-to guide so that other owners and owner's representatives can replicate our successes and learn from our experiences in attaining market viable, world-class energy performance in the built environment.

  14. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 21, Materials and processes selection. Volume 2

    SciTech Connect (OSTI)

    Smith, B.R.

    1995-08-15

    This document identifies the candidate materials and manufacturing processes selected for development of the TPX Toroidal Field (TF) Magnet. Supporting rationale and selection criteria are provided for justification and the materials properties database report is included for completeness. Specific properties for each material selection are included in this document.

  15. Design, construction, and startup of a concentrating photovoltaic solar energy system in Hawaii: Phase II. Final report

    SciTech Connect (OSTI)

    Spencer, R.; Harper, R.; Maberry, G.; Bedard, R.; Rafinejad, D.

    1982-10-01

    Acurex Corporation has designed, constructed, and is now operating a 35-kWp concentrating photovoltaic solar system located at the G.N. Wilcox Memorial Hospital in Lihue, Kauai, Hawaii. The facility consists of 446 m/sup 2/ (4800 ft/sup 2/) of parabolic trough photovoltaic collectors, an electrical power generation system which converts the direct current field output into grid-compatible alternating current power, and a thermal power subsystem for heating the hospital potable water. This report summarizes the design, construction, startup, and performance of this solar facility.

  16. Life Cycle Environmental Impacts Resulting from the Manufacture of the Heliostat Field for a Reference Power Tower Design in the United States: Preprint

    SciTech Connect (OSTI)

    Heath, G.; Burkhardt, J.; Turchi, C.

    2012-10-01

    Life cycle assessment (LCA) is recognized as a useful analytical approach for quantifying environmental impacts of renewable energy technologies, including concentrating solar power (CSP). An LCA accounts for impacts from all stages in the development, operation, and decommissioning of a CSP plant, including such upstream stages as the extraction of raw materials used in system components, manufacturing of those components, and construction of the plant. The National Renewable Energy Laboratory is conducting a series of LCA studies for various CSP technologies. This paper contributes to a thorough LCA of a 100 MWnet molten salt power tower CSP plant by estimating the environmental impacts resulting from the manufacture of heliostats. Three life cycle metrics are evaluated: greenhouse gas emissions, water consumption, and cumulative energy demand. The heliostat under consideration (the 148 m2 Advanced Thermal Systems heliostat) emits 5,300 kg CO2eq, consumes 274 m3 of water, and requires 159,000 MJeq during its manufacture. Future work will incorporate the results from this study into the LCA model used to estimate the life cycle impacts of the entire 100 MWnet power tower CSP plant.

  17. The design, construction, and operation of long-distance high-voltage electricity transmission technologies.

    SciTech Connect (OSTI)

    Molburg, J. C.; Kavicky, J. A.; Picel, K. C.

    2008-03-03

    This report focuses on transmission lines, which operate at voltages of 115 kV and higher. Currently, the highest voltage lines comprising the North American power grid are at 765 kV. The grid is the network of transmission lines that interconnect most large power plants on the North American continent. One transmission line at this high voltage was built near Chicago as part of the interconnection for three large nuclear power plants southwest of the city. Lines at this voltage also serve markets in New York and New England, also very high demand regions. The large power transfers along the West Coast are generally at 230 or 500 kV. Just as there are practical limits to centralization of power production, there are practical limits to increasing line voltage. As voltage increases, the height of the supporting towers, the size of the insulators, the distance between conductors on a tower, and even the width of the right-of-way (ROW) required increase. These design features safely isolate the electric power, which has an increasing tendency to arc to ground as the voltage (or electrical potential) increases. In addition, very high voltages (345 kV and above) are subject to corona losses. These losses are a result of ionization of the atmosphere, and can amount to several megawatts of wasted power. Furthermore, they are a local nuisance to radio transmission and can produce a noticeable hum. Centralized power production has advantages of economies of scale and special resource availability (for instance, hydro resources), but centralized power requires long-distance transfers of power both to reach customers and to provide interconnections for reliability. Long distances are most economically served at high voltages, which require large-scale equipment and impose a substantial footprint on the corridors through which power passes. The most visible components of the transmission system are the conductors that provide paths for the power and the towers that keep these

  18. Best practices for system dynamics model design and construction with powersim studio.

    SciTech Connect (OSTI)

    Malczynski, Leonard A.

    2011-06-01

    This guide addresses software quality in the construction of Powersim{reg_sign} Studio 8 system dynamics simulation models. It is the result of almost ten years of experience with the Powersim suite of system dynamics modeling tools (Constructor and earlier Studio versions). It is a guide that proposes a common look and feel for the construction of Powersim Studio system dynamics models.

  19. Evaluation of design parameters for TRISO-coated fuel particles to establish manufacturing critical limits using PARFUME

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Skerjanc, William F.; Maki, John T.; Collin, Blaise P.; Petti, David A.

    2015-12-02

    The success of modular high temperature gas-cooled reactors is highly dependent on the performance of the tristructural-isotopic (TRISO) coated fuel particle and the quality to which it can be manufactured. During irradiation, TRISO-coated fuel particles act as a pressure vessel to contain fission gas and mitigate the diffusion of fission products to the coolant boundary. The fuel specifications place limits on key attributes to minimize fuel particle failure under irradiation and postulated accident conditions. PARFUME (an integrated mechanistic coated particle fuel performance code developed at the Idaho National Laboratory) was used to calculate fuel particle failure probabilities. By systematically varyingmore » key TRISO-coated particle attributes, failure probability functions were developed to understand how each attribute contributes to fuel particle failure. Critical manufacturing limits were calculated for the key attributes of a low enriched TRISO-coated nuclear fuel particle with a kernel diameter of 425 μm. As a result, these critical manufacturing limits identify ranges beyond where an increase in fuel particle failure probability is expected to occur.« less

  20. Evaluation of design parameters for TRISO-coated fuel particles to establish manufacturing critical limits using PARFUME

    SciTech Connect (OSTI)

    Skerjanc, William F.; Maki, John T.; Collin, Blaise P.; Petti, David A.

    2015-12-02

    The success of modular high temperature gas-cooled reactors is highly dependent on the performance of the tristructural-isotopic (TRISO) coated fuel particle and the quality to which it can be manufactured. During irradiation, TRISO-coated fuel particles act as a pressure vessel to contain fission gas and mitigate the diffusion of fission products to the coolant boundary. The fuel specifications place limits on key attributes to minimize fuel particle failure under irradiation and postulated accident conditions. PARFUME (an integrated mechanistic coated particle fuel performance code developed at the Idaho National Laboratory) was used to calculate fuel particle failure probabilities. By systematically varying key TRISO-coated particle attributes, failure probability functions were developed to understand how each attribute contributes to fuel particle failure. Critical manufacturing limits were calculated for the key attributes of a low enriched TRISO-coated nuclear fuel particle with a kernel diameter of 425 μm. As a result, these critical manufacturing limits identify ranges beyond where an increase in fuel particle failure probability is expected to occur.

  1. Manufacturing Glossary

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  2. Energy-Efficient Manufactured Homes

    Broader source: Energy.gov [DOE]

    Like site-built homes, new manufactured homes (formerly known as mobile homes) can be designed for energy efficiency and renewable energy.

  3. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  4. Whole-House Design and Commissioning in the Project Home Again Hot-Humid New Construction Community

    SciTech Connect (OSTI)

    Kerrigan, Philip

    2012-09-01

    Building Science Corporation has been working with Project Home Again since 2008 and has consulted on the design of around 100 affordable, energy efficient new construction homes for victims of hurricanes Katrina and Rita. This report details the effort on the final two phases of the project: Phases V and VI, which resulted in a total of 25 homes constructed in 2011. The goal of this project was to develop and implement an energy efficiency package that will achieve at least 20% whole house source energy savings improvement over the B10 Benchmark.

  5. Whole-House Design and Commissioning in the Project Home Again Hot-Humid New Construction Community

    SciTech Connect (OSTI)

    Kerrigan, P.

    2012-09-01

    BSC has been working with Project Home Again since 2008 and has consulted on the design of around 100 affordable, energy efficient new construction homes for victims of hurricanes Katrina and Rita. This report details the effort on the final two phases of the project: Phases V and VI which resulted in a total of 25 homes constructed in 2011. The goal of this project was to develop and implement an energy efficiency package that will achieve at least 20% whole house source energy savings improvement over the B10 Benchmark.

  6. Cost Control Strategies for Zero Energy Buildings: High-Performance Design and Construction on a Budget (Brochure)

    SciTech Connect (OSTI)

    Not Available

    2014-09-01

    There is mounting evidence that zero energy can, in many cases, be achieved within typical construction budgets. To ensure that the momentum behind zero energy buildings and other low-energy buildings will continue to grow, this guide assembles recommendations for replicating specific successes of early adopters who have met their energy goals while controlling costs. Contents include: discussion of recommended cost control strategies, which are grouped by project phase (acquisition and delivery, design, and construction) and accompanied by industry examples; recommendations for balancing key decision-making factors; and quick reference tables that can help teams apply strategies to specific projects.

  7. Introduction to Cost Control Strategies for Zero Energy Buildings: High-Performance Design and Construction on a Budget (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2014-09-01

    Momentum behind zero energy building design and construction is increasing, presenting a tremendous opportunity for advancing energy performance in the commercial building industry. At the same time, there is a lingering perception that zero energy buildings must be cost prohibitive or limited to showcase projects. Fortunately, an increasing number of projects are demonstrating that high performance can be achieved within typical budgets. This factsheet highlights replicable, recommended strategies for achieving high performance on a budget, based on experiences from past projects.

  8. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... laser-sintering) Optomec LENS MR-7 Sciaky EBAM 68 Non-metal additive manufacturing Powder bed FORMIGA P 110 PolyJet 3D ... Fused deposition modeling print technology MakerBot ...

  9. Inspection of alleged design and construction deficiencies in the Nuclear Materials Storage Facility at the Los Alamos National Laboratory

    SciTech Connect (OSTI)

    1997-01-16

    On June 8, 1994, the Office of Inspections, Office of Inspector General (OIG), Department of Energy (DOE), received a letter dated May 31, 1994, from a complainant concerning the Nuclear Materials Storage Facility (NMSF) at the Los Alamos National Laboratory. The complainant alleged that the NMSF, completed in 1987, was so poorly designed and constructed that it was never usable and that DOE proposed to gut the entire facility and sandblast the walls. According to the complainant, ``these errors are so gross as to constitute professional malpractice in a commercial design setting.`` The complainant further stated that ``DOE proposes to renovate this facility to store large amounts of plutonium (as much as 30 metric tons, by some accounts), and it is imperative that the public receive some assurance that this waste will not recur and that the facility will be made safe.`` The purpose of our inspection was to determine if the allegations regarding the design and construction of the NMSF were accurate, and if so, to determine if the Government could recover damages from the Architect/Engineer and/or the construction contractor. We also reviewed the Department`s proposed actions to renovate the NMSF.

  10. Overview of the design, construction, and operation of interstate liquid petroleum pipelines.

    SciTech Connect (OSTI)

    Pharris, T. C.; Kolpa, R. L.

    2008-01-31

    /International Arctic Research Center, both located in Fairbanks (Barboza and Trebelhorn 2001), available electronically at http://www.gi.alaska.edu/services/library/pipeline.html codes. The Association of Oil Pipe Lines (AOPL) and the American Petroleum Institute (API) jointly provide an overview covering the life cycle of design, construction, operations, maintenance, economic regulation, and deactivation of liquid pipelines (AOPL/API 2007).

  11. Manufacturing Demonstration Facility

    Energy Savers [EERE]

    of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and ...

  12. The new Kaiserstuhl coking plant: The heating system -- Design, construction and initial operating experience

    SciTech Connect (OSTI)

    Strunk, J.

    1996-12-31

    At the end of 1992 the new coke plant Kaiserstuhl in Dortmund/Germany with presently the largest coke ovens world-wide started its production operation in close linkage to the Krupp-Hoesch Metallurgical Works after about 35 months construction time. This plant incorporating comprehensive equipment geared to improve environmental protection is also considered as the most modern coke plant of the world. The heating-system and first results of operation will be presented.

  13. Wisdom Way Solar Village: Design, Construction, and Analysis of a Low Energy Community

    SciTech Connect (OSTI)

    Aldrich, R.

    2012-08-01

    This report describes work conducted at the Wisdom Way Solar Village (WWSV), a community of 10 high performance duplexes (20 homes) in Greenfield, MA, constructed by Rural Development, Inc. (RDI). Building America's CARB team monitored temperatures and comfort in several homes during the winter of 2009-2010, and tracked utility bill information from 13 occupied homes. Because of efficient lights, appliances, and conscientious home occupants, the energy generated by the solar electric systems exceeded the electric energy used in most homes.

  14. The President's Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The President's Manufacturing Initiative Manufacturing Initiative Roadmap Workshop on Roadmap Workshop on Manufacturing R&D for Manufacturing R&D for the Hydrogen Economy the ...

  15. Design and construction of pulsed neutron diagnostic system for plasma focus device (SBUPF1)

    SciTech Connect (OSTI)

    Moghadam, Sahar Rajabi; Davani, Fereydoon Abbasi

    2010-07-15

    In this paper, two designs of pulsed neutron counter structure are introduced. To increase the activation counter efficiency, BC-400 plastic scintillator plates along with silver foils are utilized. Rectangular cubic and cylindrical geometries for activation counter cell are modeled using MCNP4C code. Eventually, an optimum length of 14 cm is calculated for the detector cell and optimum numbers of 20 silver foils for rectangular cubic geometry and ten foils for cylindrical geometry have been acquired. Due to the high cost of cutting, polishing of plastics, and etc., the rectangular cubic design is found to be more economical than the other design. In order to examine the functionality and ensure the detector output and corresponding designing, neutron yield of a 2.48 kJ plasma focus device (SBUPF1) in 8 mbar pressure with removal source method for calibration was measured (3.71{+-}0.32)x10{sup 7} neutrons per shot.

  16. Engineering at SLAC: Designing and constructing experimental devices for the Stanford Synchrotron Radiation Lightsource - Final Paper

    SciTech Connect (OSTI)

    Djang, Austin

    2015-08-22

    Thanks to the versatility of the beam lines at SSRL, research there is varied and benefits multiple fields. Each experiment requires a particular set of experiment equipment, which in turns requires its own particular assembly. As such, new engineering challenges arise from each new experiment. My role as an engineering intern has been to help solve these challenges, by designing and assembling experimental devices. My first project was to design a heated sample holder, which will be used to investigate the effect of temperature on a sample's x-ray diffraction pattern. My second project was to help set up an imaging test, which involved designing a cooled grating holder and assembling multiple positioning stages. My third project was designing a 3D-printed pencil holder for the SSRL workstations.

  17. SOLERAS - Solar Energy Water Desalination Project: Boeing Engineering and Construction. System design final report

    SciTech Connect (OSTI)

    Not Available

    1986-01-01

    The system design for a future commercial solar energy brackish water desalination plant is described. Key features of the plant are discussed along with its configuration selection rationale, design objectives, operation, and performance. The water treatment technology used in the plant is ion exchange pretreatment and single stage reverse osmosis desalination utilizing high-flux membranes. Electrical power needed for plant operation is produced by a solar energy system, which is based on the Brayton cycle having air as the working fluid. Primary solar system components are: heliostat field, central cavity-tube receiver, receiver support tower, thermal energy storage, and a commercial gas turbine generator set. The thermal energy storage subsystem is of the sensible heat brick type and provides a capability for continuous day/night power generation during most weather conditions. This system design was selected in a study of various system alternatives and their life cycle product water costs for a representative site in western Texas.

  18. A National Strategic Plan For Advanced Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    A National Strategic Plan For Advanced Manufacturing A National Strategic Plan For Advanced Manufacturing nstc_feb2012.pdf (849.14 KB) More Documents & Publications Report to the President on Ensuring American Leadership in Advanced Manufacturing National Network for Manufacturing Innovation: A Preliminary Design National Network for Manufacturing Innovation: A Preliminary Design

  19. Application of high performance computing to automotive design and manufacturing: Composite materials modeling task technical manual for constitutive models for glass fiber-polymer matrix composites

    SciTech Connect (OSTI)

    Simunovic, S; Zacharia, T

    1997-11-01

    This report provides a theoretical background for three constitutive models for a continuous strand mat (CSM) glass fiber-thermoset polymer matrix composite. The models were developed during fiscal years 1994 through 1997 as a part of the Cooperative Research and Development Agreement, "Application of High-Performance Computing to Automotive Design and Manufacturing." The full derivation of constitutive relations in the framework of the continuum program DYNA3D and have been used for the simulation and impact analysis of CSM composite tubes. The analysis of simulation and experimental results show that the model based on strain tensor split yields the most accurate results of the three implemented models. The parameters used in the models and their derivation from the physical tests are documented.

  20. Design and Construction of a Prototype Solenoid Coil for MICE Coupling Magnets

    SciTech Connect (OSTI)

    Wang, Li; Pan, Heng; Guo, XingLong; Xu, FengYu; Liu, XiaoKun; Wu, Hong; Zheng, ShiXian; Green, Michael A; Li, Derun; Virostek, Steve; Zisman, Michael

    2010-06-28

    A superconducting coupling solenoid mounted around four conventional RF cavities, which produces up to 2.6 T central magnetic field to keep the muons within the cavities, is to be used for the Muon Ionization Cooling Experiment (MICE). The coupling coil made from copper matrix NbTi conductors is the largest of three types of magnets in MICE both in terms of 1.5 m inner diameter and about 13MJ stored magnetic energy at full operation current of 210A. The stress induced inside the coil assembly during cool down and magnet charging is relatively high. In order to validate the design method and develop the coil winding technique with inside-wound SC splices required for the coupling coil, a prototype coil made from the same conductor and with the same diameter and thickness but only one-fourth long as the coupling coil was designed and fabricated by ICST. The prototype coil was designed to be charged to strain conditions that are equivalent or greater than would be encountered in the coupling coil. This paper presents detailed design of the prototype coil as well as developed coil winding skills. The analyses on stress in the coil assembly and quench process were carried out.

  1. additive manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    additive manufacturing - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs Advanced

  2. Ethanol as a fuel: design and construction of an ethanol production facility for a farm

    SciTech Connect (OSTI)

    Pelger, E.C. III

    1981-01-01

    This dissertation describes the production of ethanol from biomass. It includes descriptions of photosynthesis, feedstock preparation, fermentation, distillation and end use. Technical problems and limitations as well as social, political, and economic aspects of producing ethanol are addressed. The potential of small-scale ethanol production and specific case studies are reviewed. A low-cost efficient design for a single farm ethanol facility is included. (DMC)

  3. Buildings Energy Data Book: 2.5 Residential Construction and...

    Buildings Energy Data Book [EERE]

    Stick-Built Modular PanelizedPrecut DOC, Manufacturing, Mining and Construction Statistics, New Residential Construction: Type of Construction Method of New Single-Family Houses ...

  4. Development of Digital Materials Database for Design and Construction of New Power Plants

    SciTech Connect (OSTI)

    Ren, Weiju

    2008-01-01

    To facilitate materials selection, structural design, and future maintenance of the Generation IV nuclear reactor systems, an interactive, internet accessible materials property database, dubbed Gen IV Materials Handbook, has been under development with the support of the United States Department of Energy. The Handbook will provide an authoritative source of information on structural materials needed for the development of various Gen IV nuclear reactor systems along with powerful data analysis and management tools. In this paper, the background, history, framework, major features, contents, and development strategy of the Gen IV Materials Handbook are discussed. Current development status and future plans are also elucidated.

  5. Design and Construction of Test Coils for the MICE Coupling Solenoid Magnet

    SciTech Connect (OSTI)

    Wang, Li; Pan, Heng; Xu, F.Y.; Liu, XioaKun; Chen, AnBin; Li, LanKai; Gou, XingLong; Wu, Hong; Green, Michael; Li, Darun; Strauss, Bruce

    2008-08-08

    The superconducting coupling solenoid to be applied in the Muon Ionization Cooling Experiment (MICE) is made from copper matrix Nb-Ti conductors with inner radius of 750 mm, length of 285 mm and thickness of 102.5 mm at room temperature. The magnetic field up to 2.6 T at the magnet centerline is to keep the muons within the MICE RF cavities. Its self inductance is around 592 H and its magnet stored energy is about 13 MJ at a full current of 210 A for the worst operation case of the MICE channel. The stress induced inside the coil during cool down and charging is relatively high. Two test coils are to build and test in order to validate the design method and develop the fabrication technique required for the coupling coil winding, one is 350 mm inner diameter and full length same as the coupling coil, and the other is one-quarter length and 1.5 m diameter. The 1.5 m diameter coil will be charged to strain conditions that are greater than would be encountered in the coupling coil. This paper presents detailed design of the test coils as well as developed winding skills. The analyses on stress in coil assemblies, AC loss, and quench process are carried out.

  6. Advanced Methods for Manufacturing Newslettter- Issue 3

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Methods for Manufacturing newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, welding innovations and imaging techniques for design reconstruction currently funded by the Department of Energy's Office of Nuclear Energy.

  7. Transforming Wind Turbine Blade Mold Manufacturing with 3D Printing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transforming Wind Turbine Blade Mold Manufacturing with 3D Printing Transforming Wind Turbine Blade Mold Manufacturing with 3D Printing Addthis Description Innovation in the design ...

  8. DOE - Office of Legacy Management -- Liberty Aircraft Manufacturing...

    Office of Legacy Management (LM)

    Liberty Aircraft Manufacturing Company - 025 FUSRAP Considered Sites Site: Liberty Aircraft Manufacturing Company (025) Designated Name: Alternate Name: Location: Evaluation Year:...

  9. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  10. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries

  11. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  12. Interim Action Determination Flexible Manufacturing Capability for the Mixed Fuel Fabrication Facility (MFFF)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Flexible Manufacturing Capability for the Mixed Fuel Fabrication Facility (MFFF) The Department of Energy (DOE) is preparing the Surplus Plutonium Disposition Supplemental Environmental Impact Statement (SPD SEIS), DOE/EIS-0283-S2. DOE is evaluating, among many other things, the environmental impacts of any design and operations changes to the MFFF, which is under construction at the Savannah River Site near Aiken, South Carolina. DOE evaluated the impacts of construction and operation of the

  13. Solar Manufacturing Projects | Department of Energy

    Office of Environmental Management (EM)

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR ...

  14. Building Design & Construction - Sustainability

    SciTech Connect (OSTI)

    2003-11-01

    Offers a brief history of green building; presents the results of a specially commissioned survey; and analyzes the chief trends, issues, and published research, based on interviews with dozens of experts and participants in green building.

  15. The design, construction, and monitoring of photovoltaic power system and solar thermal system on the Georgia Institute of Technology Aquatic Center. Volume 1

    SciTech Connect (OSTI)

    Long, R.C.

    1996-12-31

    This is a report on the feasibility study, design, and construction of a PV and solar thermal system for the Georgia Tech Aquatic Center. The topics of the report include a discussion of site selection and system selection, funding, design alternatives, PV module selection, final design, and project costs. Included are appendices describing the solar thermal system, the SAC entrance canopy PV mockup, and the PV feasibility study.

  16. Breaking Barriers in Polymer Additive Manufacturing (Conference...

    Office of Scientific and Technical Information (OSTI)

    Additive Manufacturing (AM) enables the creation of complex structures directly from a computer-aided design (CAD). There are limitations that prevent the technology from realizing ...

  17. Uranium Mill Tailings Remedial Action Project (UMTRAP), Slick Rock, Colorado, Revision 1. Volume 2, Calculations, Final design for construction

    SciTech Connect (OSTI)

    1995-09-01

    Volume two contains calculations for: embankment design--slope stability analysis; embankment design--excavation stability; embankment design--settlement and cover cracking analysis; radon barrier design--statistical analysis of ra-226 concentrations for North Continent and Union Carbide sites; radon barrier design--RAECOM input data; radon barrier design--design thickness; and cover design--frost penetration depth.

  18. Advanced Methods for Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Methods for Manufacturing Advanced Methods for Manufacturing The overall purpose of the AMM subprogram is to accelerate innovations that reduce the cost and schedule of constructing new nuclear plants and make fabrication of nuclear power plant components faster, cheaper, and more reliable. Based on past industry work and new stakeholder input, this effort will focus on opportunities that provide simplified, standardized, and labor-saving outcomes for manufacturing, fabrication, assembly, and

  19. Construction Certifications

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Certifications Individual Permit: Construction Certifications Enhanced control measures were designed and installed at 67 Sites in 42 SMAs in 2012. Contact Environmental Communication & Public Involvement P.O. Box 1663 MS M996 Los Alamos, NM 87545 (505) 667-0216 Email Construction Certifications Enhanced Controls SMA Submittal Date and Letter Certification Document 2M-SMA-1 July 25, 2012 (see document for submittal letter and certification) Submittal of Certification of Installation of

  20. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    The steel industry is critical to the U.S. economy. Steel is the material of choice for many elements of construction, transportation, manufacturing, and a variety of consumer ...

  1. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Manufacturing is how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Manufacturing is the lifeblood of the American economy -- providing jobs

  2. Regenerative amplification of femtosecond pulses: Design and construction of a sub-100fs, {mu}J laser system

    SciTech Connect (OSTI)

    Schumacher, A.B. |

    1996-10-01

    Femtosecond lasers are a powerful tool for a wealth of applications in physics, chemistry and biology. In most cases, however, their use is fundamentally restricted to a rather narrow spectral range. This thesis deals with the construction and characterization of a femtosecond light source for spectroscopic applications which overcomes that restriction. It is demonstrated how the output of a continuously pumped Ti:sapphire femtosecond oscillator is amplified to the {mu}J level, while the pulse duration remains below 100fs. A combination of continuous pumping, acousto-optic switching and Ti:Al{sub 2}O{sub 3} as a gain medium allows amplification at high repetition rates. By focusing the high energy pulses into a sapphire crystal, a broad-band continuum can be generated, extended in wavelengths over several hundred nanometers. To accomplish amplification of three orders of magnitude while maintaining the pulse length, a regenerative multipass amplifier system was built. The thesis describes theoretical design, realization and characterization of the system. Theoretical calculations and preliminary measurements were carried out and allow a critical evaluation of the final performance.

  3. Regenerative Amplification of Femtosecond Pulses: Design andConstruction of a sub-100fs, muon J Laser System

    SciTech Connect (OSTI)

    Schumacher, Andreas B.

    1996-10-01

    Femtosecond lasers are a powerful tool for a wealth of applications in physics, chemistry and biology. In most cases, however, their use is fundamentally restricted to a rather narrow spectral range. This thesis deals with the construction and characterization of a femtosecond light source for spectroscopic applications which overcomes that restriction. It is demonstrated how the output of a continuously pumped Ti:sapphire femtosecond oscillator is amplified to the {mu}J level,while the pulse duration remains below 100 fs. A combination of continuous pumping, acousto-optic switching and Ti:Al{sub 2}O{sub 3} as a gain medium allows amplification at high repetition rates. By focusing the high energy pulses into a sapphire crystal, a broad-band continuum can be generated, extended in wavelengths over several hundred nanometers. To accomplish amplification of three orders of magnitude while maintaining the pulse length, a regenerative multipass amplifier system was built. The thesis describes theoretical design, realization and characterization of the system. Theoretical calculations and preliminary measurements were carried out and allow a critical evaluation of the final performance.

  4. Manufacturing of Profiles for Lightweight Structures

    SciTech Connect (OSTI)

    Chatti, Sami; Kleiner, Matthias

    2007-04-07

    The paper shows some investigation results about the production of straight and curved lightweight profiles for lightweight structures and presents their benefits as well as their manufacturing potential for present and future lightweight construction. A strong emphasis is placed on the manufacturing of straight and bent profiles by means of sheet metal bending of innovative products, such as tailor rolled blanks and tailored tubes, and the manufacturing of straight and curved profiles by the innovative procedures curved profile extrusion and composite extrusion, developed at the Institute of Forming Technology and Lightweight Construction (IUL) of the University of Dortmund.

  5. Effusion plate using additive manufacturing methods

    DOE Patents [OSTI]

    Johnson, Thomas Edward; Keener, Christopher Paul; Ostebee, Heath Michael; Wegerif, Daniel Gerritt

    2016-04-12

    Additive manufacturing techniques may be utilized to construct effusion plates. Such additive manufacturing techniques may include defining a configuration for an effusion plate having one or more internal cooling channels. The manufacturing techniques may further include depositing a powder into a chamber, applying an energy source to the deposited powder, and consolidating the powder into a cross-sectional shape corresponding to the defined configuration. Such methods may be implemented to construct an effusion plate having one or more channels with a curved cross-sectional geometry.

  6. DESIGN, CONSTRUCTION AND FIELD DEMONSTRATION OF EXPLORER: A LONG-RANGE UNTETHERED LIVE GASLINE INSPECTION ROBOT SYSTEM

    SciTech Connect (OSTI)

    Dr. George C. Vradis; Dr. Hagen Schempf

    2002-05-01

    The goal of this program is to construct and demonstrate EXPLORER, a modular, remotely controllable, self-powered, untethered robot system for the inspection of live gas distribution 150 mm (6-inch) to 200 mm (8-inch) diameter mains. The system, which was designed in an earlier effort, is built in a modular fashion in order to accommodate various components intended to accomplish different inspection, repair, sample retrieval, and other in-pipe tasks. The prototype system to be built under this project will include all the basic modules needed by the system, i.e. the locomotion, power storage, wireless communication, and camera. The camera, a solid-state fisheye-type, is used to transmit real-time video to the operator that allows for the live inspection of gas distribution pipes. This module, which incorporates technology developed by NASA, has been designed, constructed and tested in the earlier effort. In the current effort, the full prototype system will be tested in the laboratory followed by two field demonstrations in real applications in NYGAS member utilities' pipes. The purpose for EXPLORER is to be able to access live gas mains, insert the system in the piping network, and remotely ''drive'' it within the gas main and its laterals through distances of five to ten thousand feet. Its adaptable locomotion system allows the robot to function through varying diameter pipes (150 - 200 mm or 6- to 8-inches) and is powered via on-board battery-banks. The presence of fish-eye cameras in both ends of the robot allows the operator to view the forward and circumferential views of the internals live using an above-ground TV. Communication takes place via wireless link between the robot and the launch-chamber used to insert/retrieve the system. This link is based on commercial technology presently employed in wireless telecommunication networks. Communication over long distances as well as battery re-charging will be accomplished without retrieving the robot but

  7. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program ...

  8. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and ...

  9. Windmill design, development, construction, and performance. November 1982-September 1988 (Citations from Fluidex data base). Report for November 1982-September 1988

    SciTech Connect (OSTI)

    Not Available

    1989-10-01

    This bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural-performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (This updated bibliography contains 331 citations, none of which are new entries to the previous edition.)

  10. Windmill design, development, construction, and performance. November 1982-September 1988 (Citations from FLUIDEX data base). Report for November 1982-September 1988

    SciTech Connect (OSTI)

    Not Available

    1988-10-01

    This bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (This updated bibliography contains 331 citations, 52 of which are new entries to the previous edition.)

  11. Windmill design, development, construction, and performance. October 1988-October 1989 (Citations from Fluidex data base). Report for October 1988-October 1989

    SciTech Connect (OSTI)

    Not Available

    1989-10-01

    This bibliography contains citations concerning the design, development, construction, and performance of windmills and associated systems, subsystems, and components. Both aerodynamic and structural-performance characteristics are discussed. Included are references to siting characteristics, power production and windmill efficiency, and specific system descriptions. (This updated bibliography contains 94 citations, all of which are new entries to the previous edition.)

  12. Windmill design, development, construction, and performance. January 1973-July 1981 (citations from the BHRA Fluid Engineering data base). Report for January 1973-July 1981

    SciTech Connect (OSTI)

    Not Available

    1981-07-01

    This bibliography covers the design, development, construction, and performance of windmills and various components of windmills. Both aerodynamic and structural performance characteristics are considered. Attention is also given to the energy or power production and efficiency of windmills and to windmills at specific geographic locations. (Contains 80 citations fully indexed and including a title list.)

  13. Buildings Energy Data Book: 2.5 Residential Construction and...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of Total Units) Total DOC, Manufacturing, Mining and Construction Statistics: New Residential Construction: New Privately Owned Housing Units Completed, 2010; and DOC, ...

  14. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  15. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  16. Next Generation Manufacturing Processes

    Broader source: Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  17. Manufacturing Innovation in the DOE

    Broader source: Energy.gov (indexed) [DOE]

    ...sitesdefaultfilesmicrositesostppcast-advanced-manufacturing-june2011.pdf. Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Collaboration and ...

  18. New Mexico State University campus geothermal demonstration project: an engineering construction design and economic evaluation. Final technical report, February 25, 1980-April 24, 1981

    SciTech Connect (OSTI)

    Cunniff, R.A.; Ferguson, E.; Archey, J.

    1981-07-01

    A detailed engineering construction cost estimate and economic evaluation of low temperature geothermal energy application for the New Mexico State University Campus are provided. Included are results from controlled experiments to acquire design data, design calculations and parameters, detailed cost estimates, and a comprehensive cost and benefit analysis. Detailed designs are given for a system using 140 to 145{sup 0}F geothermal water to displace 79 billion Btu per year of natural gas now being burned to generate steam. This savings represents a displacement of 44 to 46 percent of NMSU central plant natural gas consumption, or 32 to 35 percent of total NMSU natural gas consumption. The report forms the basis for the system construction phase with work scheduled to commence in July 1981, and target on-stream data of February 1982.

  19. Final Report- Improved Large Aperture Collector Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE)

    Solar Thermal Electric (STE) power generation is facing significant challenges from other sources of renewable energy; their advances have made it more and more difficult for solar thermal to remain a cost effective alternative in the United States. The primary advantage of STE is the thermal storage capability, which allows plants to continue producing electricity long after the sun has set. While it is necessary for the industry to fully develop this storage technology, it is also critical that significant cost reductions are found in the solar field construction and installation. If STE is to be competitive, these cost reductions must be recognized not only in the design and manufacture of the collectors, but also in the assembly and installation of the solar field. The goal of this project was to evaluate the current state of the art parabolic trough collector field and develop an improved field that can be installed for

  20. Carlisle Construction Materials | Open Energy Information

    Open Energy Info (EERE)

    Carlisle, Pennsylvania Zip: 17013 Product: Carlisle Construction Materials has been manufacturing single-ply membrane roofing systems for more than 40 years and has produced over...

  1. Best Practices for Controlling Capital Costs in Net Zero Energy Design and Construction- 2014 BTO Peer Review

    Broader source: Energy.gov [DOE]

    Presenter: Shanti Pless, National Renewable Energy Laboratory For net zero energy (NZE) building performance to become the norm in new commercial construction, it is necessary to demonstrate that NZE can be achieved cost effectively.

  2. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  3. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  4. Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Administration (EIA) ‹ Consumption & Efficiency Manufacturing Energy Consumption Survey (MECS) Glossary › FAQS › Overview Data 2010 2006 2002 1998 1994 1991 Archive Analysis & Projections Cost of Natural Gas Used in Manufacturing Sector Has Fallen Graph showing Cost of Natural Gas Used in Manufacturing Sector Has Fallen Source: U.S. Energy Information Administration, Manufacturing Energy Consumption Survey (MECS) 1998-2010, September 6, 2013. New 2010 Manufacturing Energy

  5. EA-1638: Solyndra, Inc. Photovoltaic Manufacturing Facility in Fremont, CA

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy 8: Solyndra, Inc. Photovoltaic Manufacturing Facility in Fremont, CA EA-1638: Solyndra, Inc. Photovoltaic Manufacturing Facility in Fremont, CA March 2, 2009 EA-1638: Final Environmental Assessment Loan Guarantee to Solyndra, Inc. for Construction of A Photovoltaic Manufacturing Facility and Leasing of an Existing Commercial Facility in Fremont, California March 31, 2009 EA-1638: Finding of No Significant Impact Loan Guarantee to Solyndra, Inc. for Construction of a

  6. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    6: Innovating Clean Energy Technologies in Advanced Manufacturing September 2015 Quadrennial Technology Review 6 Innovating Clean Energy Technologies in Advanced Manufacturing Issues and RDD&D Opportunities  Manufacturing affects the way products are designed, fabricated, used, and disposed; hence, manufacturing technologies have energy impacts extending beyond the industrial sector.  Life-cycle analysis is essential to assess the total energy impact of a manufactured product. 

  7. Lessons Learned From a Decade of Design, Construction, and Operations of the Environmental Management Waste Management Facility in Oak Ridge, Tennessee - 12062

    SciTech Connect (OSTI)

    Williams, Joe

    2012-07-01

    The Environmental Management Waste Management Facility (EMWMF) is the Department of Energy's on-site disposal facility for radioactive and hazardous waste generated by the CERCLA cleanup of the Oak Ridge Reservation (ORR). EMWMF recently completed building out to its maximum site capacity and is approaching a decade of operating experience. In meeting the challenges of design, construction, and operation of a mixed waste and low-level radioactive waste disposal facility within the framework of CERCLA, the Bechtel Jacobs Company LLC (BJC) project team learned valuable lessons that may be beneficial to other disposal facilities. Since project inception in 1998, the scope of the effort includes five regulator-approved designs, four phases of construction, and utilization of half of EMWMF's 1.63 M m{sup 3} of airspace during disposal of waste streams from across the ORR. Funding came from the broadest possible range of sources - privatization, American Recovery and Reinvestment Act, and two funding appropriation accounts. In the process of becoming the cost effective disposal outlet for the majority of the ORR cleanup waste, EMWMF overcame numerous challenges. Lessons learned were a key factor in achieving that success. Many of EMWMF's challenges are common to other disposal facilities. Sharing the successes and lessons learned will help other facilities optimize design, construction, and operations. (author)

  8. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  9. The Importance of Carbon Fiber to Polymer Additive Manufacturing

    SciTech Connect (OSTI)

    Love, Lonnie J; Kunc, Vlastimil; Rios, Orlando; Duty, Chad E; Post, Brian K; Blue, Craig A

    2014-01-01

    Additive manufacturing holds tremendous promise in terms of revolutionizing manufacturing. However, fundamental hurdles limit mass adoption of the technology. First, production rates are extremely low. Second, the physical size of parts is generally small, less than a cubic foot. Third, while there is much excitement about metal additive manufacturing, the major growth area is in polymer additive manufacturing systems. Unfortunately, the mechanical properties of the polymer parts are poor, limiting the potential for direct part replacement. To address this issue, we describe three benefits of blending carbon fiber with polymer additive manufacturing. First, development of carbon fiber reinforced polymers for additive manufacturing achieves specific strengths approaching aerospace quality aluminum. Second, carbon fiber radically changes the behavior of the material during deposition, enabling large scale, out-of-the-oven, high deposition rate manufacturing. Finally, carbon fiber technology and additive manufacturing complement each other. Merging the two manufacturing processes enables the construction of complex components that would not be possible otherwise.

  10. Technology Solutions for New Manufactured Homes, Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet), Building America Case Study: Whole-House Solutions for New Homes, Building Technologies Office (BTO)

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology Solutions for New Manufactured Homes Idaho, Oregon, and Washington Manufactured Home Builders PROJECT INFORMATION Project Name: High Performance Manufactured Home Prototyping and Construction Development Location: Pacific Northwest states (ID, OR, and WA) Partners: Northwest Manufactured Housing industry Building America Partnership for Improved Residential Construction, www.ba-pirc.org Building Components: HVAC, building envelope, lighting, and water heating Application: New, single

  11. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  12. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  13. DOE - Office of Legacy Management -- Titanium Alloys Manufacturing Co Div

    Office of Legacy Management (LM)

    of National Lead of Ohio - NY 41 Alloys Manufacturing Co Div of National Lead of Ohio - NY 41 FUSRAP Considered Sites Site: TITANIUM ALLOYS MANUFACTURING CO., DIV. OF NATIONAL LEAD OF OHIO (NY.41) Eliminated from consideration under FUSRAP Designated Name: Not Designated Alternate Name: Titanium Alloy Metals Titanium Alloy Manufacturing Division Titanium Alloy Manufacturing (TAM) Division of National Lead Company The Titanium Pigment Co. NL Industries ICD/Niagara NY.41-1 NY.41-2 NY.41-3

  14. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Increasing U.S. Market Share in Solar Photovoltaic Manufacturing Close From 2000 to 2010, global shipments of solar cells and modules grew 53%, a wave that China and Taiwan rode to increase their combined market share from less than 2% to 54%. Meanwhile, U.S. market share

  15. Manufacturing Innovation Topics Workshop

    Office of Energy Efficiency and Renewable Energy (EERE)

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  16. Effectiveness of thermal insulation in the attic spaces of manufactured homes

    SciTech Connect (OSTI)

    Yarbrough, D.W.; Graves, R.S.; McElroy, D.L.

    1988-01-01

    The thermal resistance of loose-fill insulations is reduced by settling that occurs after installation. The use of loose-fill insulation in manufactured homes is increasing and a need exists to evaluate the effectiveness of this application. Settling of loose- fill insulation in manufactured homes occurs during construction and over-the-road delivery. Measurements of the settling of a stabilized cellulosic insulation in four units has shown that a small amount of adhesive results in a product exhibiting 3 to 5% loss of thickness during manufacture and less than 2% additional settling during delivery. This thickness loss of about 6% is small in comparison with the unstabilized loose-fill rock wool that was observed in two units. The effectiveness of attic insulations in manufactured home units is significantly affected by the limited space available in many designs. Calculations of the thermal resistance that can be achieved in typical attics will be discussed. The results are that loose-fill materials are a better choice than batts for manufactured home attic insulation when truss design prevents complete coverage and that attic design must be improved in many cases in order to achieve specified R-values. 6 refs., 14 figs., 2 tabs.

  17. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Broader source: Energy.gov (indexed) [DOE]

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013. Fuel Cell Manufacturing (2.61 MB) ...

  18. Design and construction of an optimized neutron beam shaping assembly for Boron Neutron Capture Therapy at the Tandar accelerator

    SciTech Connect (OSTI)

    Burlon, A.; Kreiner, A. J.; Valda, A. A.; Somacal, H.; Minsky, D. M.

    2007-02-12

    In this work we present an optimized neutron beam shaping assembly for epithermal Accelerator-Based Boron Neutron Capture Therapy (AB-BNCT) and discuss the simulations leading to its design.

  19. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing 1 Technology Assessment 2 1. Contents 3 1. Introduction to the Technology/System ............................................................................................... 2 4 1.1 Introduction to Additive Manufacturing ....................................................................................... 2 5 1.2 Additive Manufacturing Processes ............................................................................................... 2 6 1.3 Benefits of Additive

  20. Pushing the Envelope: A Case Study of Building the First Manufactured Home Using Structural Insulated Panels

    SciTech Connect (OSTI)

    Baechler, Michael C.; Hadley, Donald L.; Sparkman, Ronald; Lubliner, Michael

    2002-06-01

    This paper for the ACEEE Summer Study describes construction of the first manufactured home ever produced from structural insulated panels. The home was built in July 2000 by Champion Enterprises at its Silverton, Oregon, plant. The house was completed on the assembly line in 9 days including a 300-mile road test. The paper examines the design and approval process leading to the project, the manufacturing process and its adjustment to SIPs, and the transportation and energy performance of the house after it was built. PNNL coordinated this project and conducted long-term monitoring on the house. The WSU Energy Program conducted building diagnostics testing once the house was occupied. PNNLs and WSUs involvement was funded by the U.S. DOE Building America Program. The Oregon Office of Energy conducted blower door and duct blaster tests. The completed home was estimated to reduce energy consumption by 50% and to have twice the structural strength required by HUD code for manufactured homes. The demonstration proved that the manufactured home production line could support SIPs production simultaneously with traditional construction and without major modifications, the line work in parallel with SIPs and traditional materials. The project revealed severl possibilities for further improving cost and time savings with SIPs construction, that might translate into increased capacity.

  1. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Office of Energy Efficiency and Renewable Energy (EERE)

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  2. Riverside Public Utilities- Energy Efficiency Construction Incentive

    Office of Energy Efficiency and Renewable Energy (EERE)

    Riverside Public Utilities' (RPU) Commercial New Construction Incentives are designed to encourage owners/developers to invest in energy efficient designs in new construction, building expansion...

  3. The Advanced Manufacturing Partnership and the Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    National Program Office | Department of Energy The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office This presentation describes the Advanced Manufacturing Partnership from its beginning as a recommendation of the President's Council of Advisers on Science and Technology to its development and organization. The Advanced Manufacturing Partnership and the

  4. The Design, Construction, and Initial Characterization of an Ultra-Low-Background Gas-Proportional Counting System

    SciTech Connect (OSTI)

    Seifert, Allen; Aalseth, Craig E.; Day, Anthony R.; Fuller, Erin S.; Hoppe, Eric W.; Keillor, Martin E.; Mace, Emily K.; Overman, Cory T.; Warren, Glen A.

    2013-05-01

    ABSTRACT Over the past several years, the Pacific Northwest National Laboratory (PNNL) has developed an ultra-low background proportional counter (ULBPC) technology. The resulting detector is the product of an effort to produce a low-background, physically robust gas proportional counter for applications like radon emanation measurements, groundwater tritium, and 37Ar. In order to fully take advantage of the inherent low-background properties designed into the ULBPC, a comparably low-background dedicated counting system is required. An ultra-low-background counting system (ULBCS) was recently built in the new shallow underground laboratory at PNNL. With a design depth of 30 meters water-equivalent, the shallow underground laboratory provides approximately 100x fewer fast neutrons and 6x fewer muons than a surface location. The ULBCS itself provides additional shielding in the form of active anti-cosmic veto (via 2-in. thick plastic scintillator paddles) and passive borated poly (1 in.), lead (6 in.), and copper (~3 in.) shielding. This work will provide details on PNNLs new shallow underground laboratory, examine the motivation for the design of the counting system, and provide results from the characterization of the ULBCS, including initial detector background.

  5. Roof and Attic Design Guidelines for new and retrofit Construction of Homes in Hot and Coild Climates

    SciTech Connect (OSTI)

    Desjarlais, Andre Omer; LaFrance, Marc

    2013-01-01

    Some guidelines for improving the energy efficiency of roofs and attics are presented and are based on the research of the DOE Building Technology. The results of combined analytical and experimental studies were used to benchmark computer tools, which in turn, were used to simulate homes in hot and cold climates. Adding floor and roof insulation, above deck ventilation, radiant barriers, cool color shingle, metal or tile roofs, sealing the attic floor, sealing the duct system and sealing the attic were simulated to compute the cost of energy savings. Results are prioritized to help building owners make an informed economic decision when contemplating roof and attic retrofits. Sealing the attic floor is a top retrofit option. The sealed attic approach and a new prototype roof assembly an insulated and ventilated roof are good options for retrofit work but have paybacks ranging from 15 to 25 years. A new sealed attic concept was simulated and computations show its simple payback is about 10 to 12 years in hot and cold climates; its first cost is significantly reduced from that of a spray foam approach. For new construction the best option is to keep the ducts out of the attic, make sure the attic floor is sealed and add at least code level of insulation to the ceiling.

  6. Design and construction of coal/biomass to liquids (CBTL) process development unit (PDU) at the University of Kentucky Center for Applied Energy Research (CAER)

    SciTech Connect (OSTI)

    Placido, Andrew; Liu, Kunlei; Challman, Don; Andrews, Rodney; Jacques, David

    2015-10-30

    This report describes a first phase of a project to design, construct and commission an integrated coal/biomass-to-liquids facility at a capacity of 1 bbl. /day at the University of Kentucky Center for Applied Energy Research (UK-CAER) – specifically for construction of the building and upstream process units for feed handling, gasification, and gas cleaning, conditioning and compression. The deliverables from the operation of this pilot plant [when fully equipped with the downstream process units] will be firstly the liquid FT products and finished fuels which are of interest to UK-CAER’s academic, government and industrial research partners. The facility will produce research quantities of FT liquids and finished fuels for subsequent Fuel Quality Testing, Performance and Acceptability. Moreover, the facility is expected to be employed for a range of research and investigations related to: Feed Preparation, Characteristics and Quality; Coal and Biomass Gasification; Gas Clean-up/ Conditioning; Gas Conversion by FT Synthesis; Product Work-up and Refining; Systems Analysis and Integration; and Scale-up and Demonstration. Environmental Considerations - particularly how to manage and reduce carbon dioxide emissions from CBTL facilities and from use of the fuels - will be a primary research objectives. Such a facility has required significant lead time for environmental review, architectural/building construction, and EPC services. UK, with DOE support, has advanced the facility in several important ways. These include: a formal EA/FONSI, and permits and approvals; construction of a building; selection of a range of technologies and vendors; and completion of the upstream process units. The results of this project are the FEED and detailed engineering studies, the alternate configurations and the as-built plant - its equipment and capabilities for future research and demonstration and its adaptability for re-purposing to meet other needs. These are described in

  7. Design and Construction of a 500 KW CW, 400 MHZ Klystron To Be Used As RF Power Source For LHC/RF Component Tests

    SciTech Connect (OSTI)

    Pearson, Chris

    2003-05-05

    A 500 kW cw klystron operating at 400 MHz was developed and constructed jointly by CERN and SLAC for use as a high-power source at CERN for testing LHC/RF components such as circulators, RF absorbers and superconducting cavities with their input couplers. The design is a modification of the 353 MHz SLAC PEP-I klystron. More than 80% of the original PEP-I tube parts could thus be incorporated in the LHC test klystron which resulted in lower engineering costs as well as reduced development and construction time. The physical length between cathode plane and upper pole plate was kept unchanged so that a PEP-I tube focusing solenoid, available at CERN, could be re-used. With the aid of the klystron simulation codes JPNDISK and CONDOR, the design of the LHC tube was accomplished, which resulted in a tube with noticeably higher efficiency than its predecessor, the PEP-I klystron. The integrated cavities were redesigned using SUPERFISH and the output coupling circuit, which also required redesigning, was done with the aid of MAFIA. Details of the tube development and test results are presented.

  8. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  9. Additive Manufacturing Technology Assessment

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... For instance, the following parts have already been manufactured additively: 179 Structure parts for unmanned aircraft by SAAB Avitronics 15, 16; 180 Special tools for ...

  10. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  11. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  12. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    processes and reduce the cost of manufacturing components and systems for hydrogen production and delivery, hydrogen storage, and fuel cells for transportation, stationary, and ...

  13. Upcoming Funding Opportunity for Tower Manufacturing and Installation...

    Energy Savers [EERE]

    and Lower Cost of Energy" intends to support partnerships that lead to innovative designs and processes for wind turbine tower manufacturing and turbine system installation. ...

  14. Clean Energy Manufacturing Leaders to Convene at Northeast Regional...

    Office of Environmental Management (EM)

    This year's gathering will bring together these prominent leaders from across the clean energy and manufacturing ecosystem to: focus attention on the design and build out over the ...

  15. 2002 Manufacturing Energy Consumption Survey - User Needs Survey

    U.S. Energy Information Administration (EIA) Indexed Site

    2002 Manufacturing Energy Consumption Survey: User-Needs Survey View current results. We need your help in designing the next Energy Consumption Survey (MECS) As our valued...

  16. Energy-Efficient Manufactured Homes | Department of Energy

    Broader source: Energy.gov (indexed) [DOE]

    (formerly known as mobile homes) can be designed for energy efficiency and renewable energy. You can also remodel or retrofit older manufactured homes to improve energy...

  17. Sustainable Manufacturing via Multi-Scale, Physics-Based Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sustainable Manufacturing via Multi-Scale, Physics-Based Process Modeling and ... design framework enabled by multi-scale, physics-based process models. ...

  18. Large-Scale Manufacturing of Nanoparticulate-Based Lubrication Additives

    SciTech Connect (OSTI)

    2009-06-01

    This factsheet describes a research project whose goal is to design, develop, manufacture, and scale up boron-based nanoparticulate lubrication additives.

  19. Low-cost Manufacturing of Wireless Sensors for Building Monitoring...

    Energy Savers [EERE]

    ... Four Key Elements of Technology Low-power Wireless Communication Energy-Harvesting and Storage Integrated System Design Innovative low-cost manufacturing 1 2 3 4 Multifunctional ...

  20. Berkeley Lab Joins DOE's New HPC4Manufacturing Program

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Joins DOE's New HPC4Manufacturing Program Berkeley Lab Joins DOE's New HPC4Manufacturing Program September 15, 2015 Lawrence Berkeley National Laboratory (Berkeley Lab) is collaborating with Lawrence Livermore and Oak Ridge national laboratories on a new Department of Energy (DOE) program designed to fund and foster public-private R&D projects that enhance U.S. competitiveness in clean energy manufacturing. The High Performance Computing for Manufacturing Program (HPC4Mfg), announced this

  1. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EERE’s clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  2. Design and Construction of Experiment for Direct Electron Irradiation of Uranyl Sulfate Solution: Bubble Formation and Thermal Hydraulics Studies

    SciTech Connect (OSTI)

    Chemerisov, Sergey; Gromov, Roman; Makarashvili, Vakho; Heltemes, Thad; Sun, Zaijing; Wardle, Kent E.; Bailey, James; Quigley, Kevin; Stepinski, Dominique; Vandegrift, George

    2014-10-01

    Argonne is assisting SHINE Medical Technologies in developing SHINE, a system for producing fission-product 99Mo using a D/T-accelerator to produce fission in a non-critical target solution of aqueous uranyl sulfate. We have developed an experimental setup for studying thermal-hydraulics and bubble formation in the uranyl sulfate solution to simulate conditions expected in the SHINE target solution during irradiation. A direct electron beam from the linac accelerator will be used to irradiate a 20 L solution (sector of the solution vessel). Because the solution will undergo radiolytic decomposition, we will be able to study bubble formation and dynamics and effects of convection and temperature on bubble behavior. These experiments will serve as a verification/ validation tool for the thermal-hydraulic model. Utilization of the direct electron beam for irradiation allows homogeneous heating of a large solution volume and simplifies observation of the bubble dynamics simultaneously with thermal-hydraulic data collection, which will complement data collected during operation of the miniSHINE experiment. Irradiation will be conducted using a 30-40 MeV electron beam from the high-power linac accelerator. The total electron-beam power will be 20 kW, which will yield a power density on the order of 1 kW/L. The solution volume will be cooled on the front and back surfaces and central tube to mimic the geometry of the proposed SHINE solution vessel. Also, multiple thermocouples will be inserted into the solution vessel to map thermal profiles. The experimental design is now complete, and installation and testing are in progress.

  3. Construction Certifications

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Certifications Individual Permit: Construction Certifications Enhanced control measures ... Alamos, NM 87545 (505) 667-0216 Email Construction Certifications Enhanced Controls SMA ...

  4. Manufacturing Innovation in the DOE

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Innovation in the DOE January 13, 2014 Mark Johnson Director Advanced Manufacturing Office manufacturing.energy.gov Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 What is Advanced Manufacturing? A family of activities that: * Depend on the use and coordination of information, automation, computation, software, sensing, and networking; and/or * Make use of cutting edge materials and emerging capabilities. Advanced Manufacturing involves both: * New ways to

  5. Breaking Barriers in Polymer Additive Manufacturing

    SciTech Connect (OSTI)

    Love, Lonnie J; Duty, Chad E; Post, Brian K; Lind, Randall F; Lloyd, Peter D; Kunc, Vlastimil; Peter, William H; Blue, Craig A

    2015-01-01

    Additive Manufacturing (AM) enables the creation of complex structures directly from a computer-aided design (CAD). There are limitations that prevent the technology from realizing its full potential. AM has been criticized for being slow and expensive with limited build size. Oak Ridge National Laboratory (ORNL) has developed a large scale AM system that improves upon each of these areas by more than an order of magnitude. The Big Area Additive Manufacturing (BAAM) system directly converts low cost pellets into a large, three-dimensional part at a rate exceeding 25 kg/h. By breaking these traditional barriers, it is possible for polymer AM to penetrate new manufacturing markets.

  6. Laser Additive Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Revolutionizing the Age-Old Rules of Manufacturing Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to share on LinkedIn (Opens in new window) Click to share on Tumblr (Opens in new window) Revolutionizing the Age-Old Rules of Manufacturing Learn how additive manufacturing, a 3D-printing technology, frees engineers to design the perfect jet engine. You Might Also Like IMG_0475 Innovation 24/7: We're Always

  7. Design, Construction, and Initial Test of High Spatial Resolution Thermometry Arrays for Detection of Surface Temperature Profiles on SRF Cavities in Super Fluid Helium

    SciTech Connect (OSTI)

    Ari Palczewski, Rongli Geng, Grigory Eremeev

    2011-07-01

    We designed and built two high resolution (0.6-0.55mm special resolution [1.1-1.2mm separation]) thermometry arrays prototypes out of the Allen Bradley 90-120 ohm 1/8 watt resistor to measure surface temperature profiles on SRF cavities. One array was designed to be physically flexible and conform to any location on a SRF cavity; the other was modeled after the common G-10/stycast 2850 thermometer and designed to fit on the equator of an ILC (Tesla 1.3GHz) SRF cavity. We will discuss the advantages and disadvantages of each array and their construction. In addition we will present a case study of the arrays performance on a real SRF cavity TB9NR001. TB9NR001 presented a unique opportunity to test the performance of each array as it contained a dual (4mm separation) cat eye defect which conventional methods such as OST (Oscillating Superleak second-sound Transducers) and full coverage thermometry mapping were unable to distinguish between. We will discuss the new arrays ability to distinguish between the two defects and their preheating performance.

  8. Clean Energy Manufacturing Resources - Technology Prototyping | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Prototyping Clean Energy Manufacturing Resources - Technology Prototyping Clean Energy Manufacturing Resources - Technology Prototyping Find resources to help you design and refine a prototype of a new clean energy technology or product. For prototyping, areas to consider include materials characterization; models and tools; intellectual property protection; small-scale production; R&D funding; and regional, state, and local resources. For more resources, see the Clean Energy

  9. DOE/EA-1517: Environmental Assessment for the Design and Construction of a Fuel Ethanol Plant, Jasper County, Indiana (April 2005)

    SciTech Connect (OSTI)

    N /A

    2005-04-29

    Based on action by the U.S. Congress, the U.S. Department of Energy (DOE) has funding available to support a proposal by the Iroquois Bio-energy Company (IBEC), an Indiana limited liability company, to construct a fuel ethanol plant in Jasper County, Indiana (the proposed plant). Congress has acknowledged the merit of this project by providing specific funding through DOE. Consequently, DOE proposes to provide partial funding to IBEC to subsidize the design and construction of the proposed plant (the Proposed Action). In accordance with DOE and National Environmental Policy Act (NEPA) implementing regulations, DOE is required to evaluate the potential environmental impacts of DOE facilities, operations, and related funding decisions. The proposal to use Federal funds to support the project requires DOE to address NEPA requirements and related environmental documentation and permitting requirements. In compliance with NEPA (42 U.S.C. {section} 4321 et seq.) and DOE's NEPA implementing regulations (10 CFR section 1021.330) and procedures, this environmental assessment (EA) examines the potential environmental impacts of DOE's Proposed Action and a No Action Alternative.

  10. Passive solar construction handbook

    SciTech Connect (OSTI)

    Levy, E.; Evans, D.; Gardstein, C.

    1981-08-01

    Many of the basic elements of passive solar design are reviewed. The unique design constraints presented in passive homes are introduced and many of the salient issues influencing design decisions are described briefly. Passive solar construction is described for each passive system type: direct gain, thermal storage wall, attached sunspace, thermal storage roof, and convective loop. For each system type, important design and construction issues are discussed and case studies illustrating designed and built examples of the system type are presented. Construction details are given and construction and thermal performance information is given for the materials used in collector components, storage components, and control components. Included are glazing materials, framing systems, caulking and sealants, concrete masonry, concrete, brick, shading, reflectors, and insulators. The Load Collector Ratio method for estimating passive system performance is appended, and other analysis methods are briefly summarized. (LEW)

  11. Advanced Vehicles Manufacturing Projects | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects Advanced Vehicles Manufacturing Projects DOE-LPO_ATVM-Economic-Growth_Thumbnail.png DRIVING ECONOMIC GROWTH: ADVANCED TECHNOLOGY VEHICLES

  12. Manufacturing laser glass by continuous melting

    SciTech Connect (OSTI)

    Campbell, J H; Suratwala, T; krenitsky, S; Takeuchi, K

    2000-07-01

    A novel, continuous melting process is being used to manufacture meter-sized plates of laser glass at a rate 20-times faster, 5-times cheaper, and with 2-3 times better optical quality than with previous one-at-a-time, ''discontinuous'' technology processes. This new technology for manufacturing laser glass, which is arguably the most difficult continuously-melted optical material ever produced, comes as a result of a $60 million, six-year joint R&D program between government and industry. The glasses manufactured by the new continuous melting process are Nd-doped phosphate-based glasses and are marketed under the product names LG-770 (Schott Glass Technologies) and LHG-8 (Hoya Corporation USA). With this advance in glass manufacturing technology, it is now possible to construct high-energy, high-peak-power lasers for use in fusion energy development, national defense, and basic physics research that would have been impractical to build using the old melting technology. The development of continuously melted laser glass required technological advances that have lead to improvements in the manufacture of other optical glass products as well. For example, advances in forming, annealing, and conditioning steps of the laser glass continuous melting process are now being used in manufacture of other large-size optical glasses.

  13. Towards automatic planning for manufacturing generative processes

    SciTech Connect (OSTI)

    CALTON,TERRI L.

    2000-05-24

    Generative process planning describes methods process engineers use to modify manufacturing/process plans after designs are complete. A completed design may be the result from the introduction of a new product based on an old design, an assembly upgrade, or modified product designs used for a family of similar products. An engineer designs an assembly and then creates plans capturing manufacturing processes, including assembly sequences, component joining methods, part costs, labor costs, etc. When new products originate as a result of an upgrade, component geometry may change, and/or additional components and subassemblies may be added to or are omitted from the original design. As a result process engineers are forced to create new plans. This is further complicated by the fact that the process engineer is forced to manually generate these plans for each product upgrade. To generate new assembly plans for product upgrades, engineers must manually re-specify the manufacturing plan selection criteria and re-run the planners. To remedy this problem, special-purpose assembly planning algorithms have been developed to automatically recognize design modifications and automatically apply previously defined manufacturing plan selection criteria and constraints.

  14. Renewable Energy Manufacturing Program

    Broader source: Energy.gov [DOE]

    Note: The initial application deadline for the Renewable Energy Manufacturing Program is June 30, 2016. Applications will be accepted following that date only if there are remaining funds available...

  15. Innovative Manufacturing Initiative Project Selections

    Broader source: Energy.gov [DOE]

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  16. Hydroprocessing catalyst manufacture

    SciTech Connect (OSTI)

    Lostaglio, V.J.; Carruthers, J.D.

    1985-01-01

    Hydroprocessing catalysts for the oil-refining industry have undergone significant improvements since the oil shortages of the late 1970's. Spurred by the need for refiners to process heavy, sour feeds, catalyst manufacturers have developed technology to meet these changing demands. Current manufacturing techniques in the production of substrate and final catalyst are reviewed. New approach to the production of resid hydrotreatment catalysts are considered.

  17. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  18. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  19. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to ... Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking ...

  20. Oak Ridge Manufacturing Demonstration Facility (MDF) | Department...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Facilities Oak Ridge Manufacturing Demonstration Facility (MDF) Oak Ridge Manufacturing Demonstration Facility (MDF) The Manufacturing Demonstration Facility (MDF) is a ...

  1. Manufacturing Demonstration Facility Workshop Videos | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facility Workshop Videos Manufacturing Demonstration Facility Workshop Videos Dr. Leo Christodoulou, Program Manager, EERE Advanced Manufacturing ...

  2. Technology Solutions for New Manufactured Homes: Idaho, Oregon, and Washington Manufactured Home Builders (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  3. New Construction

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    New Commercial Program Development Commercial Current Promotions Industrial Federal Agriculture Commercial new construction projects may be eligible to receive reimbursements...

  4. Electrochemical construction

    DOE Patents [OSTI]

    Einstein, Harry; Grimes, Patrick G.

    1983-08-23

    An electrochemical cell construction features a novel co-extruded plastic electrode in an interleaved construction with a novel integral separator-spacer. Also featured is a leak and impact resistant construction for preventing the spill of corrosive materials in the event of rupture.

  5. (Electric and Gas) Residential New Construction Program

    Broader source: Energy.gov [DOE]

    The Energize CT offers a program designed to encourage the construction of energy efficient homes. The Residential New Construction Program offers incentives targeted at increasing energy...

  6. Advances in Manufactured Home Energy Efficient Design

    Office of Energy Efficiency and Renewable Energy (EERE)

    Making significant strides in energy performance in the affordable housing space is the Holy Grail for the research community. The work presented in this webinar is a collaborative endeavor by the...

  7. Integrated Design and Manufacturing of Thermoelectric Generator...

    Broader source: Energy.gov (indexed) [DOE]

    Presents progress in cost-effective thermoelectric generator fabrication by thermal spraying of thermoelectric materials and other functional layers directly onto automotive ...

  8. Integrated circuits, and design and manufacture thereof

    DOE Patents [OSTI]

    Auracher, Stefan; Pribbernow, Claus; Hils, Andreas

    2006-04-18

    A representation of a macro for an integrated circuit layout. The representation may define sub-circuit cells of a module. The module may have a predefined functionality. The sub-circuit cells may include at least one reusable circuit cell. The reusable circuit cell may be configured such that when the predefined functionality of the module is not used, the reusable circuit cell is available for re-use.

  9. Energy Information Administration (EIA)- Manufacturing Energy Consumption

    Gasoline and Diesel Fuel Update (EIA)

    Survey (MECS) Steel Analysis Brief Steel Industry Analysis Brief Change Topic: Steel | Chemical JUMP TO: Introduction | Energy Consumption | Energy Expenditures | Producer Prices and Production | Energy Intensity | Energy Management Activities Introduction The steel industry is critical to the U.S. economy. Steel is the material of choice for many elements of construction, transportation, manufacturing, and a variety of consumer products. It is the backbone of bridges, skyscrapers,

  10. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of