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1

RENEWABLES RESEARCH Boiler Burner Energy System Technology  

E-Print Network [OSTI]

RENEWABLES RESEARCH Boiler Burner Energy System Technology (BBEST) for Firetube Boilers PIER Renewables Research September 2010 The Issue Researchers at Altex Technologies Corporation in Sunnyvale, industrial combined heat and power (CHP) boiler burner energy system technology ("BBEST"). Their research

2

CHP Integrated with Burners for Packaged Boilers  

SciTech Connect (OSTI)

The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial operation and has achieved all the performance goals.

Castaldini, Carlo; Darby, Eric

2013-09-30T23:59:59.000Z

3

Upgrade Boilers with Energy-Efficient Burners  

SciTech Connect (OSTI)

This revised ITP steam tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

4

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS  

SciTech Connect (OSTI)

An initial testing campaign was carried out during the summer of 2000 to evaluate the impact of multiburner firing on NOx emissions. Extensive data had been collected during the Fall of 1999 and Spring of 2000 using a single pulverized-coal (PC) burner, and this data collection was funded by a separate Department of Energy program, the Combustion 2000 Low Emission Boiler System (LEBS) project under the direction of DB Riley. This single-burner data was thus available for comparison with NOx emissions obtained while firing three burners at the same overall load and operating conditions. A range of operating conditions were explored that were compatible with single-burner data, and thus the emission trends as a function of air staging, burner swirl and other parameters will be described below. In addition, a number of burner-to-burner operational variations were explored that provided interesing insight on their potential impact on NOx emissions. Some of these variations include: running one burner very fuel rich while running the others fuel lean; varying the swirl of a single burner while holding others constant; increasing the firing rate of a single burner while decreasing the others. In general, the results to date indicated that multiburner firing yielded higher NOx emissions than single burner firing at the same fuel rate and excess air. At very fuel rich burner stoichiometries (SR < 0.75), the difference between multiple and single burners became indistinguishable. This result is consistent with previous single-burner data that showed that at very rich stoichiometries the NOx emissions became independent of burner settings such as air distributions, velocities and burner swirl.

E.G.Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

2001-06-01T23:59:59.000Z

5

Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers  

SciTech Connect (OSTI)

Cyclone furnaces operate with high excess air and at high temperature. The heat release during combustion is very high and as a result the boiler volume is much smaller than would be found in a conventional pc-fired system. The Marion Unit 1 boiler, at the level of the cyclone entry, has a small cross-section; about 5-feet in depth and about 20-feet in width. A boiler schematic showing the LNS Burner and relative location of the superheater region and overfire air ports is shown in Figure 1. The LNS Burner's combustion process is fundamentally different from that of the cyclone, and the combustion products are also different. The LNS Burner products enter the boiler as hot, fuel-rich gases. Additional overfire air must be added to complete this combustion step with care taken to avoid the formation of thermal NO{sub x}. If done correctly, S0{sub 2} is controlled and significant NO{sub x} reductions are achieved. Because of the small boiler volume, flow modelling was found to be necessary to insure that adequate mixing of LNS Burner combustion products with air can be accomplished to achieve NO{sub x} emissions goals. Design requirements for the air injection system for the Marion boiler were developed using FLUENT, a commercially available computational fluid dynamics (CFD) code. A series of runs were made to obtain a design for final air injection that met the process design goals as closely as possible.

Not Available

1990-01-01T23:59:59.000Z

6

Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers  

SciTech Connect (OSTI)

The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE's Clean Coal Technology Program Round II.

Not Available

1990-01-01T23:59:59.000Z

7

Low NOx burner retrofits and enhancements for a 518 MW oil and gas fired boiler  

SciTech Connect (OSTI)

Low NOx oil/gas burners originally supplied to Jacksonville Electric Authority, Northside No. 3 .500 MW unit, were based on a duplex air register design with lobed spray oil atomizers providing additional fuel staging. Although the burners could meet the targeted NOx levels of 0.3 and 0.2 lbs/10{sup 6} BTU on oil and gas respectively. There was insufficient margin on these NOx levels to enable continuous low NOx operation to be achieved. Further burner development was undertaken based on improved aerodynamic control within the burner design to give an approximate 25% improvement in NOx emission reduction thus providing an adequate operating margin. This `RoBTAS` (Round Burner with Tilted Air Supply) burner design based on techniques developed successfully for front wall coal firing applications achieved the required NOx reductions in full scale firing demonstrations on both heavy fuel oil and natural gas firing. The paper describes the development work and the subsequent application of the `RoBTAS` burners to the Northside No. 3 boiler. The burner will also be test fired on Orimulsion fuel and thus the comparison between heavy fuel oil firing and Orimulsion firing under ultra low NOx conditions will be made.

King, J.J. [Jacksonville Electric Authority, FL (United States); Allen, J.W.; Beal, P.R. [International Combustion Ltd., Derby (United Kingdom). Rolls-Royce Industrial Power Group

1995-12-31T23:59:59.000Z

8

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

SciTech Connect (OSTI)

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18%. The performance goal of 70/40 reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18%.

None

1998-07-01T23:59:59.000Z

9

Evaluation of gas-reburning and low NO sub x burners on a wall fired boiler  

SciTech Connect (OSTI)

This clean coal technology project will demonstrate a combination of two developed technologies to reduce both NO{sub x} and (to some extent) SO{sub x} emissions: Gas reburning and low NO{sub x} burners. The demonstrations will be conducted on a pre-NSPS utility boiler representative of US boilers that contribute significantly to the inventory of acid rain precursor emissions: a wall fired unit. Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is burned. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} and SO{sub x} emission reductions of 75 percent or more as a result of combining LNB and GR to a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

Not Available

1991-04-26T23:59:59.000Z

10

Evaluation of gas-reburning and low NO sub x burners on a wall fired boiler  

SciTech Connect (OSTI)

Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is formed. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at the lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} emission reductions of 75 percent or more as a result of combing Low NO{sub x} Burners and Gas Reburning on a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

Not Available

1992-01-15T23:59:59.000Z

11

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

SciTech Connect (OSTI)

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal of 70% reduction was met on many test runs, but at higher gas heat inputs. The impact on boiler equipment was determined to be very minimal. Toward the end of the testing, the flue gas recirculation (used to enhance gas penetration into the furnace) system was removed and new high pressure gas injectors were installed. Further, the low NOX burners were modified and gave better NO. reduction performance. These modifications resulted in a similar NO, reduction performance (64%) at a reduced level of gas heat input (-13Yo). In addition, the OFA injectors were re-designed to provide for better control of CO emissions. Although not a part of this project, the use of natural gas as the primary fuel with gas reburning was also tested. The gas/gas reburning tests demonstrated a reduction in NOX emissions of 43% (0.30 lb/1 OG Btu reduced to 0.17 lb/1 OG Btu) using 7% gas heat input. Economics are a key issue affecting technology development. Application of GR-LNB requires modifications to existing power plant equipment and as a result, the capital and operating costs depend largely on site-specific factors such as: gas availability at the site, gas to coal delivered price differential, sulfur dioxide removal requirements, windbox pressure, existing burner throat diameters, and reburn zone residence time available. Based on the results of this CCT project, EER expects that most GR-LNB installations will achieve at least 60% NOX control when firing 10-15% gas. The capital cost estimate for installing a GR-LNB system on a 300 MW, unit is approximately $25/kW. plus the cost of a gas pipeline (if required). Operating costs are almost entirely related to the differential cost of the natural gas compared to coal.

None

1998-09-01T23:59:59.000Z

12

Firing microfine coal with a low NOx, RSFC burner in an industrial boiler designed for oil and gas  

SciTech Connect (OSTI)

ABB Power Plant Laboratories (ABB-PPL) working under a US Department of Energy-Pittsburgh Energy Technology Center (DOE-PETC) contract has carried out tests with the Radially Stratified Flame Core (RSFC) burner which was licensed from the Massachusetts Institute of Technology who developed and patented the RSFC burner. Tests were carried out in a small industrial boiler, designed for oil and natural gas, located at the Energy and Fuels Research Center of Penn State University who was working as a subcontractor to ABB-PPL. The paper presents results from the long-term testing task in the DOE-PETC program with particular attention being paid to the challenges faced in maintaining high combustion efficiencies while achieving low NOx in a small industrial boiler designed for firing oil or natural gas. The paper will also address the issue of ash management when firing coal in a boiler designed for fuels having essentially no ash.

Thornhock, D.E.; Patel, R.; Borio, R.W. [Combustion Engineering, Inc., Windsor, CT (United States). ABB Power Plant Labs.; Miller, B.G.; Scaroni, A.W. [Pennsylvania State Univ., University Park, PA (United States). Energy and Fuels Research Center

1996-12-31T23:59:59.000Z

13

Combustion characteristics and NOx emissions of two kinds of swirl burners in a 300-MWe wall-fired pulverized-coal utility boiler  

SciTech Connect (OSTI)

Measurements were performed in a 300-MWe wall-fired pulverized-coal utility boiler. Enhanced ignition-dual register (EI-DR) burners and centrally fuel rich (CFR) swirl coal combustion burners were installed in the bottom row of the furnace during experiments. Local mean concentrations of O{sub 2}, CO, CO{sub 2} and NOx gas species, gas temperatures, and char burnout were determined in the region of the two types of burners. For centrally fuel rich swirl coal combustion burners, local mean CO concentrations, gas temperatures and the temperature gradient are higher and mean concentrations of O{sub 2} and NOx along the jet flow direction in the burner region are lower than for the enhanced ignition-dual register burners. Moreover, the mean O{sub 2} concentration is higher and the gas temperature and mean CO concentration are lower in the side wall region. For centrally fuel rich swirl coal combustion burners in the bottom row, the combustion efficiency of the boiler increases from 96.73% to 97.09%, and NOx emission decreases from 411.5 to 355 ppm at 6% O{sub 2} compared to enhanced ignition-dual register burners and the boiler operates stably at 110 MWe without auxiliary fuel oil.

Li, Z.Q.; Jing, J.P.; Chen, Z.C.; Ren, F.; Xu, B.; Wei, H.D.; Ge, Z.H. [Harbin Institute for Technology, Harbin (China). School for Energy Science & Engineering

2008-07-01T23:59:59.000Z

14

Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, October--December 1990  

SciTech Connect (OSTI)

Cyclone furnaces operate with high excess air and at high temperature. The heat release during combustion is very high and as a result the boiler volume is much smaller than would be found in a conventional pc-fired system. The Marion Unit 1 boiler, at the level of the cyclone entry, has a small cross-section; about 5-feet in depth and about 20-feet in width. A boiler schematic showing the LNS Burner and relative location of the superheater region and overfire air ports is shown in Figure 1. The LNS Burner`s combustion process is fundamentally different from that of the cyclone, and the combustion products are also different. The LNS Burner products enter the boiler as hot, fuel-rich gases. Additional overfire air must be added to complete this combustion step with care taken to avoid the formation of thermal NO{sub x}. If done correctly, S0{sub 2} is controlled and significant NO{sub x} reductions are achieved. Because of the small boiler volume, flow modelling was found to be necessary to insure that adequate mixing of LNS Burner combustion products with air can be accomplished to achieve NO{sub x} emissions goals. Design requirements for the air injection system for the Marion boiler were developed using FLUENT, a commercially available computational fluid dynamics (CFD) code. A series of runs were made to obtain a design for final air injection that met the process design goals as closely as possible.

Not Available

1990-12-31T23:59:59.000Z

15

Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, June--September 1990  

SciTech Connect (OSTI)

The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE`s Clean Coal Technology Program Round II.

Not Available

1990-12-31T23:59:59.000Z

16

Combined Heat and Power (CHP) Integrated with Burners for Packaged...  

Broader source: Energy.gov (indexed) [DOE]

Combined Heat and Power (CHP) Integrated with Burners for Packaged Boilers Combined Heat and Power (CHP) Integrated with Burners for Packaged Boilers Providing Clean, Low-Cost,...

17

Achieving New Source Performance Standards (NSPS) Emission Standards Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion  

SciTech Connect (OSTI)

The objective of this project was to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub X} emission levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project plan consisted of the integration of low-NO{sub X} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The plan included the use of sophisticated neural networks or other artificial intelligence technologies and complex software to optimize several operating parameters, including NO{sub X} emissions, boiler efficiency, and CO emissions. The program was set up in three phases. In Phase I, the boiler was equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler was equipped with burner modifications designed to reduce NO{sub X} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler was to be equipped with an overfire air system to permit deep reductions in NO{sub X} emissions. Integration of the overfire air system with the improvements made in Phases I and II would permit optimization of boiler performance, output, and emissions. This report summarizes the overall results from Phases I and II of the project. A significant amount of data was collected from the combustion sensors, coal flow monitoring equipment, and other existing boiler instrumentation to monitor performance of the burner modifications and the coal flow balancing equipment.

Wayne Penrod

2006-12-31T23:59:59.000Z

18

Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers  

SciTech Connect (OSTI)

Work on process design was deferred pending a restart of the mainstream project activities. LNS Burner design effort was focussed mainly on the continued development of the slag screen model. Documentation of the LNS Burner thermal model also continued. Balance of plant engineering continued on the P ID's for the fuel preparation building HVAC system, lighter oil, limestone/fuel additive handling system, instrument and service air and fire protection systems. Work began on the preparation of system and sub-system descriptions. Schematic connection and wiring drawings and diagrams for the fuel handling system, flame scanner/igniter system and DCS control modification for the lighter oil pumps and Unit 1 circulating water pumps were completed.

Not Available

1991-01-01T23:59:59.000Z

19

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS  

SciTech Connect (OSTI)

Coal continues to be one of the principal energy sources for electric power generation in the United States. One of the biggest environmental challenges involved with coal utilization is the reduction of nitrogen oxides (NO{sub x}) formed during coal combustion. The most economical method of NO{sub x} abatement in coal combustion is through burner modification. Air-staging techniques have been widely used in the development of low-NO{sub x} pulverized coal burners, promoting the conversion of NO{sub x} to N{sub 2} by delaying the mixing in the fuel-rich zone near the burner inlet. Previous studies have looked at the mechanisms of NO{sub x} evolution at relatively low temperatures where primary pyrolysis is dominant, but data published for secondary pyrolysis in the pulverized coal furnace are scarce. In this project, the nitrogen evolution behavior during secondary coal pyrolysis will be explored. The end result will be a complete model of nitrogen evolution and NO{sub x} precursor formation due to primary and secondary pyrolysis.

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

2000-04-01T23:59:59.000Z

20

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS  

SciTech Connect (OSTI)

Reduction of NO{sub x} emission is an important environmental issue in pulverized coal combustion. Final emissions of NO{sub x} are strongly affected by the nitrogen release during devolatilization, which is the first stage of coal combustion. The most cost-effective approach to NO{sub x} reduction is air-staging which can also operate with additional down-stream techniques such as reburning [1]. Air staging promotes the conversion of NO{sub x} precursors (HCN, NH{sub 3}, etc.) to N{sub 2} by delaying the oxygen supply to the greatest extent when those nitrogen species are released during devolatilization. Such a delay gives the primary volatiles a chance to undergo secondary reactions, including tar cracking and soot formation. Secondary reactions of volatiles largely determine the fate of the ultimate NO{sub x} production from pyrolysis, therefore a detailed investigation into the transformation of nitrogen species during secondary reactions and effects of soot on nitrogen release is critical for design and implementation of new pollution control strategies. Current nitrogen models (including the CPD model at BYU) only simulate the nitrogen release during primary pyrolysis, which happens at low temperatures. This project helps to build a nitrogen release model that accounts for secondary reactions and the effects of soot at temperatures relevant to industrial burners.

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

2000-04-01T23:59:59.000Z

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21

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS  

SciTech Connect (OSTI)

Reduction of NO{sub x} emission is an important environmental issue in pulverized coal combustion. The most cost-effective approach to NO{sub x} reduction is air-staging which can also operate with additional down-stream techniques such as reburning [1]. Air staging promotes the conversion of NO{sub x} precursors (HCN, NH{sub 3}, etc.) to N{sub 2} by delaying the oxygen supply to the greatest extent when those nitrogen species are released during devolatilization. Such a delay gives the primary volatiles a chance to undergo secondary reactions, including tar cracking and soot formation. Secondary reactions of volatiles largely determine the fate of the ultimate NO{sub x} production from pyrolysis, therefore a detailed investigation into the transformation of nitrogen species during secondary reactions and effects of soot on nitrogen release is critical for design and implementation of new pollution control strategies. Current nitrogen models (including the CPD model at BYU) only simulate the nitrogen release during primary pyrolysis, which happens at low temperatures. This project helps to build a nitrogen release model that accounts for secondary reactions and the effects of soot at temperatures relevant to industrial burners.

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

2000-04-01T23:59:59.000Z

22

Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Technical progress report No. 5, October 1--December 31, 1991  

SciTech Connect (OSTI)

Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is formed. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at the lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} emission reductions of 75 percent or more as a result of combing Low NO{sub x} Burners and Gas Reburning on a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

Not Available

1992-01-15T23:59:59.000Z

23

Evaluation of Gas Reburning & Low NOx Burners on a Wall Fired Boiler Performance and Economics Report Gas Reburning-Low NOx Burner System Cherokee Station Unit 3 Public Service Company of Colorado  

SciTech Connect (OSTI)

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NOX reduction (70%) could be achieved. Sponsors of the project included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was performed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado Bituminous, low-sulfur coal. It had a baseline NOX emission level of 0.73 lb/106 Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50%. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NOX in the flue gas by staged fuel combustion. This technology involves the introduction of natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NOX emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18Y0. The performance goal of 70% reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18Y0. The performance goal of 70% reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18Y0. Toward the end of the program, a Second Generation gas injection system was installed. Higher injector gas pressures were used that eliminated the need for flue gas recirculation as used in the first generation design. The Second Generation GR resulted in similar NOX reduction performance as that for the First Generation. With an improvement in the LNB performance in combination with the new gas injection system , the reburn gas could be reduced to 12.5% of the total boiler heat input to achieve al 64?40 reduction in NO, emissions. In addition, the OFA injectors were modified to provide for better mixing to lower CO emissions.

None

1998-07-01T23:59:59.000Z

24

Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Technical progress report number 17, October 1--December 31, 1994  

SciTech Connect (OSTI)

The primary objective of this CCT project is to evaluate the use of Gas Reburning and Low NO{sub x} Burners (GR-LNB) for NO{sub x} emission control from a wall fired boiler. Low NO{sub x} burners are designed to delay the mixing of the coal fuel with combustion air to minimize the NO{sub x} formation. With GR, about 80--85% of the coal fuel is fired in the main combustion zone. The balance of the fuel is added downstream as natural gas to create a slightly fuel rich environment in which NO{sub x} is converted to N{sub 2}. The combustion process is completed by over fire air addition. SO{sub x} emissions are reduced to the extent that natural gas replaces sulfur-containing coal. The level of NO{sub x} reduction achievable with 15--20% natural gas is on the order of 50--60%. Thus the emission reduction target of the combination of these two developed technologies is about 70%. This project is being conducted in three phases at the host site, a 172 MW wall fired boiler of Public Service Company of Colorado (PSCo), Cherokee Unit 3 in Denver, Colorado: Phase 1--Design and Permitting; Phase 2--Construction and Start-up; and Phase 3--Operation, Data Collection, Reporting and Disposition. Phase 3 activities during this reporting period involved initiation of the second generation gas reburning parametric testing. This technology utilizes enhanced natural gas and overfire air injectors with elimination of the flue gas recirculation system. The objective is to demonstrate NO{sub x} reductions similar to that of long term testing but with a reduced capital cost requirement through elimination of the FGR system.

NONE

1994-12-13T23:59:59.000Z

25

Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Progress report, January 1--March 31, 1996  

SciTech Connect (OSTI)

The primary objective of this Clean Coal Technology project is to evaluate the use of Gas Reburning and Low NO{sub x} Burners (GR-LNB) for NO{sub x} emission control from a wall fired boiler. This project is being conducted in three phases at the host site, a 172 MW{sub e} wall fired boiler of Public Service Company of Colorado, Cherokee Unit 3 in Denver, Colorado: Phase I, design and permitting has been completed on June 30, 1992; Phase II, construction and start-up has been completed on September 1991; and Phase III, operation, data collection, reporting and disposition. Phase III activities during this reporting period involved the following: compilation, analysis and assembly of the final report and initiation of restoration activities; restoration of the gas reburning system involving removal of the flue gas recirculation system (permanent Second Generation Gas Reburning); and participants meeting and reburning workshop. Long term testing of the equipment demonstrated an average NO{sub x} reduction of 65% using 18% gas heat input. After removing the flue gas recirculation system, (Second Generation GR), an average NO{sub x} of 64% was achieved using 13% gas heat input. The project goal of 70% reduction was achieved, but no on an average basis due to the load requirements of the utility.

NONE

1996-04-15T23:59:59.000Z

26

Comprehensive report to Congress: Clean Coal Technology program: Evaluation of gas reburning and low-NO sub x burners on a wall-fired boiler  

SciTech Connect (OSTI)

This report briefly describes the Gas Reburning and Low-NO{sub x} Burners technology which is a low-cost technology that can be applied in both retrofit and new applications. This demonstration will be conducted on a utility boiler in Colorado at Cherokee Station {number sign}3; however, the technology is applicable to industrial boilers and other combustion systems. Although this technology is primarily a NO{sub x} reduction technology, some reductions in other emissions will take place. Since 15--20% of the coal is replaced with natural gas, SO{sub 2} and particulate emissions are reduced commensurately. Also the lower carbon-to-hydrogen ratio of natural gas compared to coal reduces CO{sub 2} emissions. The formation of NO{sub x} is controlled by several factors: (1) the amount of nitrogen that is chemically bound in the fuel; (2) the flame temperature; (3) the residence time that combustion products remain at very high temperatures; and (4) the amount of excess oxygen available, especially at the hottest parts of the flame. Decreasing any of these parameters, tends to reduce NO{sub x} formation. 6 figs., 1 tab.

Not Available

1990-09-01T23:59:59.000Z

27

Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler; a DOE Assessment  

SciTech Connect (OSTI)

The results from the GR-LNB technology demonstrated by EER at Cherokee Station approached, but did not meet, the CCT project's performance objectives. Acceptable unit operability was achieved with both the GR and the LNB components. The gas reburning component of the process appears to be broadly applicable for retrofit NO{sub x} control to most utility boilers and, in particular, to wet-bottom cyclone boilers, which are high NO{sub x} emitters and are difficult to control (LNB technology is not applicable to cyclone boilers). GR-LNB can reduce NO{sub x} to mandated emissions levels under Title IV of the CAAA without significant, adverse boiler impacts. The GR-LNB process may be applicable to boilers significantly larger than the demonstration unit, provided there is adequate dispersion and mixing of injected natural gas. Major results of the demonstration project are summarized as follows: NO{sub x}-emissions reductions averaging 64% were achieved with 12.5% gas heat input in long-term tests on a 158-MWe (net) wall-fired unit. The target reduction level of 70% was achieved only on a short-term basis with higher gas consumption. The thermal performance of coal-fired boilers is not significantly affected by GR-LNB. Convective section steam temperatures can be controlled within acceptable limits. Thermal efficiency is decreased by a small amount (about 0.8%), because of increased dry gas loss and higher moisture in the flue gas as a result of the GR process. Furnace slagging and convective section fouling can be adequately controlled. Because of the higher hydrogen/carbon (H/C) ratio of natural gas compared with coal, use of the GR process results in a modest reduction in CO{sub 2} emissions. SO{sub 2} and particulate emissions are reduced in direct proportion to the fraction of heat supplied by natural gas.

National Energy Technology Laboratory

2001-02-28T23:59:59.000Z

28

PARTICULATE CHARACTERIZATION AND ULTRA LOW-NOx BURNER FOR THE CONTROL OF NO{sub x} AND PM{sub 2.5} FOR COAL FIRED BOILERS  

SciTech Connect (OSTI)

In response to the serious challenge facing coal-fired electric utilities with regards to curbing their NO{sub x} and fine particulate emissions, Babcock and Wilcox and McDermott Technology, Inc. conducted a project entitled, ''Particulate Characterization and Ultra Low-NO{sub x} Burner for the Control of NO{sub x} and PM{sub 2.5} for Coal Fired Boilers.'' The project included pilot-scale demonstration and characterization of technologies for removal of NO{sub x} and primary PM{sub 2.5} emissions. Burner development and PM{sub 2.5} characterization efforts were based on utilizing innovative concepts in combination with sound scientific and fundamental engineering principles and a state-of-the-art test facility. Approximately 1540 metric tonnes (1700 tons) of high-volatile Ohio bituminous coal were fired. Particulate sampling for PM{sub 2.5} emissions characterization was conducted in conjunction with burner testing. Based on modeling recommendations, a prototype ultra low-NO{sub x} burner was fabricated and tested at 100 million Btu/hr in the Babcock and Wilcox Clean Environment Development Facility. Firing the unstaged burner with a high-volatile bituminous Pittsburgh 8 coal at 100 million Btu/hr and 17% excess air achieved a NO{sub x} goal of 0.20 lb NO{sub 2}/million Btu with a fly ash loss on ignition (LOI) of 3.19% and burner pressure drop of 4.7 in H{sub 2}O for staged combustion. With the burner stoichiometry set at 0.88 and the overall combustion stoichiometry at 1.17, average NO{sub x} and LOI values were 0.14 lb NO{sub 2}/million Btu and 4.64% respectively. The burner was also tested with a high-volatile Mahoning 7 coal. Based on the results of this work, commercial demonstration is being pursued. Size classified fly ash samples representative of commercial low-NO{sub x} and ultra low-NO{sub x} combustion of Pittsburgh 8 coal were collected at the inlet and outlet of an ESP. The mass of size classified fly ash at the ESP outlet was sufficient to evaluate the particle size distribution, but was of insufficient size to permit reliable chemical analysis. The size classified fly ash from the inlet of the ESP was used for detailed chemical analyses. Chemical analyses of the fly ash samples from the ESP outlet using a high volume sampler were performed for comparison to the size classified results at the inlet. For all test conditions the particulate removal efficiency of the ESP exceeded 99.3% and emissions were less than the NSPS limits of {approx}48 mg/dscm. With constant combustion conditions, the removal efficiency of the ESP increased as the ESP voltage and Specific Collection Area (SCA) increased. The associated decrease in particle emissions occurred in size fractions both larger and smaller than 2.5 microns. For constant ESP voltage and SCA, the removal efficiency for the ultra low-NO{sub x} combustion ash (99.4-99.6%) was only slightly less than for the low-NO{sub x} combustion ash (99.7%). The decrease in removal efficiency was accompanied by a decrease in ESP current. The emission of PM{sub 2.5} from the ESP did not change significantly as a result of the change in combustion conditions. Most of the increase in emissions was in the size fraction greater than 2.5 microns, indicating particle re-entrainment. These results may be specific to the coal tested in this program. In general, the concentration of inorganic elements and trace species in the fly ash at the ESP inlet was dependent on the particle size fraction. The smallest particles tended to have higher concentrations of inorganic elements/trace species than larger particles. The concentration of most elements by particle size range was independent of combustion condition and the concentration of soluble ions in the fly ash showed little change with combustion condition when evaluated on a carbon free basis.

Ralph Bailey; Hamid Sarv; Jim Warchol; Debi Yurchison

2001-09-30T23:59:59.000Z

29

Evaluation of gas reburning and low NO{sub x} burners on a wall-fired boiler  

SciTech Connect (OSTI)

An evaluation of Gas Reburning (GR) and Low NO{sub x}, Burners (LNB) has been completed at Public Service Company of Colorado`s Cherokee Station Unit 3. The goal of the demonstration, which was carried out in a US DOE Clean Coal Technology Round 3 Program, was to reduce NO{sub x} emissions by 70%. The reduction was to be achieved from the pre-project level, prior to LNB retrofit. The GR system was supplied by Energy and Environmental Research Corporation (EER) and the LNBs were supplied by the Foster Wheeler Energy Corporation. The project was carried out in three phases in which EER designed the GR system and obtained necessary permits (Phase 1), constructed the system and completed start-up tasks (Phase 2), and evaluated its performance with both Optimization Tests and a Long-Term Demonstration (Phase 3). As directed by the cooperative agreement, environmental monitoring was conducted in each phase. Measurements were taken by plant personnel and an EER Field Testing Team and were divided into two types. ``Compliance Monitoring`` was conducted by plant personnel to satisfy requirements of regulatory agencies, while ``Supplemental Monitoring`` was conducted by EER personnel to develop a database of environmental impacts of the technology and to ensure environmental acceptability of the project. This document presents environmental monitoring data obtained during the Long-Term Testing period, April 27, 1993 to January 27, 1995. During this period, ten months of testing of the GR-LNB system was followed by a modification into a ``second-generation`` GR-LNB system, which was evaluated for six months. Compliance Monitoring was conducted primarily in two areas, air emissions and aqueous discharges.

NONE

1995-06-01T23:59:59.000Z

30

Evaluation of gas reburning and low NO{sub x} burners on a wall-fired boiler  

SciTech Connect (OSTI)

An evaluation of Gas Reburning (GR) and Low NO{sub x} Burners (LNB) has been completed at Public Service Company of Colorado`s Cherokee Station Unit 3. The goal of the demonstration was to reduce NO{sub x} emissions by 70%. The reduction was to be achieved from the pre-project level prior to LNB retrofit. The GR system was supplied by Energy and Environmental Research Corporation (EER) and the LNBs were supplied by the Foster Wheeler Energy Corporation. The project was carried out in three phases in which EER designed the GR system and obtained necessary permits (Phase 1), constructed the system and completed start-up tasks (Phase 2), and evaluated its performance with both Optimization Tests and a Long-Term Demonstration (Phase 3). As directed by the Cooperative Agreement, environmental monitoring was conducted in each phase. Measurements were taken by plant personnel and an EER Field Testing Team and were divided into two types. ``Compliance Monitoring`` was conducted by plant personnel to satisfy requirements of regulatory agencies, while ``Supplemental Monitoring`` was conducted by EER personnel to develop a database of environmental impacts of the technology and to ensure environmental acceptability of the project. This document presents environmental monitoring data obtained during the Optimization Testing period, November 11, 1992 to April 23, 1993. Compliance Monitoring was conducted primarily in two areas, air emissions and aqueous discharges. The unit is required to meet an SO{sub 2} limit of 1.2 lb/MBtu and an opacity limit of 20 percent (6 minute average). Therefore, the plant monitors flue gas SO{sub 2} and opacity continuously and submits Excess Emissions Reports to the Colorado Air Pollution Control Division on a quarterly basis. Discharge limits for the aqueous effluent from the plant and monitoring requirements are specified by a permit issued by the Colorado Water Quality Control Division.

NONE

1995-06-01T23:59:59.000Z

31

Startup burner  

DOE Patents [OSTI]

A startup burner for rapidly heating a catalyst in a reformer, as well as related methods and modules, is disclosed.

Zhao, Jian Lian (Belmont, MA); Northrop, William F. (Ann Arbor, MI); Bosco, Timothy (Dallas, TX); Rizzo, Vincent (Norfolk, MA); Kim, Changsik (Lexington, MA)

2009-08-18T23:59:59.000Z

32

High Efficiency Burners by Retrofit - A Simple Inexpensive Way to Improve Combustion Efficiency  

E-Print Network [OSTI]

Existing direct fired process heaters and steam boilers can have their efficiencies remarkably improved, and thus cut the fuel bill, by conversion from conventional type natural draft burners to high intensity, "forced draft" type burners...

Rogers, W. T.

1980-01-01T23:59:59.000Z

33

Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, April--June 1991  

SciTech Connect (OSTI)

Work on process design was deferred pending a restart of the mainstream project activities. LNS Burner design effort was focussed mainly on the continued development of the slag screen model. Documentation of the LNS Burner thermal model also continued. Balance of plant engineering continued on the P&ID`s for the fuel preparation building HVAC system, lighter oil, limestone/fuel additive handling system, instrument and service air and fire protection systems. Work began on the preparation of system and sub-system descriptions. Schematic connection and wiring drawings and diagrams for the fuel handling system, flame scanner/igniter system and DCS control modification for the lighter oil pumps and Unit 1 circulating water pumps were completed.

Not Available

1991-12-31T23:59:59.000Z

34

Operational results of a low NO{sub x} burner retrofit on a 780 net MW{sub e} PC-fired utility boiler  

SciTech Connect (OSTI)

The primary objective of this project was to comply with state and federal clean air regulations while maintaining operational flexibility and control. This objective was accomplished with the installation of DRB-XCL{reg_sign} burners with a separated overfire air system. The DRB-XCL{reg_sign} burners can consistently achieve 0.5 lbs/10{sup 6} Btu NO{sub x} or less. Even lower NO{sub x} levels can be achieved with the new equipment. However, increased carbon levels affecting stack opacity prevent long-term operation at this level with the existing scrubbing equipment. Final test results indicated that the project goals were met with some exceeded. The results of this project pointed out the numerous interactions of all of the interrelated complex systems in today`s state-of-the-art power plants. The increase in unburned carbon levels affected the wet scrubber and impacted stack plume color. Being one indicator of inefficiency, this item is currently being reviewed to take advantage of further improving operating efficiency. Mechanical reliability of the Babcock & Wilcox DRB-XCL{reg_sign} burner has been good and it is estimated that long-term maintenance costs will be low. Close cooperation between Ohio Edison and B&W contributed positively to the success of this project.

Bryk, S.A.; Cioffi, P.L.; Tucker, T.J. [Babcock & Wilcox, Barberton, OH (United States); Mellody, J.G. [Ohio Edison Co., Akron, OH (United States); Hooks, M.E. [Pennsylvania Power Co., Shippingport, PA (United States)

1995-12-31T23:59:59.000Z

35

Catalyzed Ceramic Burner Material  

SciTech Connect (OSTI)

Catalyzed combustion offers the advantages of increased fuel efficiency, decreased emissions (both NOx and CO), and an expanded operating range. These performance improvements are related to the ability of the catalyst to stabilize a flame at or within the burner media and to combust fuel at much lower temperatures. This technology has a diverse set of applications in industrial and commercial heating, including boilers for the paper, food and chemical industries. However, wide spread adoption of catalyzed combustion has been limited by the high cost of precious metals needed for the catalyst materials. The primary objective of this project was the development of an innovative catalyzed burner media for commercial and small industrial boiler applications that drastically reduce the unit cost of the catalyzed media without sacrificing the benefits associated with catalyzed combustion. The scope of this program was to identify both the optimum substrate material as well as the best performing catalyst construction to meet or exceed industry standards for durability, cost, energy efficiency, and emissions. It was anticipated that commercial implementation of this technology would result in significant energy savings and reduced emissions. Based on demonstrated achievements, there is a potential to reduce NOx emissions by 40,000 TPY and natural gas consumption by 8.9 TBtu in industries that heavily utilize natural gas for process heating. These industries include food manufacturing, polymer processing, and pulp and paper manufacturing. Initial evaluation of commercial solutions and upcoming EPA regulations suggests that small to midsized boilers in industrial and commercial markets could possibly see the greatest benefit from this technology. While out of scope for the current program, an extension of this technology could also be applied to catalytic oxidation for volatile organic compounds (VOCs). Considerable progress has been made over the course of the grant period in accomplishing these objectives. Our work in the area of Pd-based, methane oxidation catalysts has led to the development of highly active catalysts with relatively low loadings of Pd metal using proprietary coating methods. The thermal stability of these Pd-based catalysts were characterized using SEM and BET analyses, further demonstrating that certain catalyst supports offer enhanced stability toward both PdO decomposition and/or thermal sintering/growth of Pd particles. When applied to commercially available fiber mesh substrates (both metallic and ceramic) and tested in an open-air burner, these catalyst-support chemistries showed modest improvements in the NOx emissions and radiant output compared to uncatalyzed substrates. More significant, though, was the performance of the catalyst-support chemistries on novel media substrates. These substrates were developed to overcome the limitations that are present with commercially available substrate designs and increase the gas-catalyst contact time. When catalyzed, these substrates demonstrated a 65-75% reduction in NOx emissions across the firing range when tested in an open air burner. In testing in a residential boiler, this translated into NOx emissions of <15 ppm over the 15-150 kBtu/hr firing range.

Barnes, Amy S., Dr.

2012-06-29T23:59:59.000Z

36

Residential oil burners with low input and two stages firing  

SciTech Connect (OSTI)

The residential oil burner market is currently dominated by the pressure-atomized, retention head burner. At low firing rates pressure atomizing nozzles suffer rapid fouling of the small internal passages, leading to bad spray patterns and poor combustion performance. To overcome the low input limitations of conventional burners, a low pressure air-atomized burner has been developed watch can operate at fining rates as low as 0.25 gallons of oil per hour (10 kW). In addition, the burner can be operated in a high/low fining rate mode. Field tests with this burner have been conducted at a fixed input rate of 0.35 gph (14 kW) with a side-wall vented boiler/water storage tank combination. At the test home, instrumentation was installed to measure fuel and energy flows and record trends in system temperatures. Laboratory efficiency testing with water heaters and boilers has been completed using standard single purpose and combined appliance test procedures. The tests quantify benefits due to low firing rates and other burner features. A two stage oil burner gains a strong advantage in rated efficiency while maintaining capacity for high domestic hot water and space heating loads.

Butcher, T.; Krajewski, R.; Leigh, R. [and others

1997-12-31T23:59:59.000Z

37

Low NO.sub.x burner system  

DOE Patents [OSTI]

A low NO.sub.x burner system for a furnace having spaced apart front and rear walls, comprises a double row of cell burners on each of the front and rear walls. Each cell burner is either of the inverted type with a secondary air nozzle spaced vertically below a coal nozzle, or the non-inverted type where the coal nozzle is below the secondary air port. The inverted and non-inverted cells alternate or are provided in other specified patterns at least in the lower row of cells. A small percentage of the total air can be also provided through the hopper or hopper throat forming the bottom of the furnace, or through the boiler hopper side walls. A shallow angle impeller design also advances the purpose of the invention which is to reduce CO and H.sub.2 S admissions while maintaining low NO.sub.x generation.

Kitto, Jr., John B. (North Canton, OH); Kleisley, Roger J. (Plain Twp., Stark County, OH); LaRue, Albert D. (Summit, OH); Latham, Chris E. (Knox Twp., Columbiana County, OH); Laursen, Thomas A. (Canton, OH)

1993-01-01T23:59:59.000Z

38

FEMP Technology Brief: Boiler Combustion Control and Monitoring System  

Broader source: Energy.gov [DOE]

There are more than 45,000 industrial and commercial boilers larger than 10 MMBtu/hr in the United States with a total fuel input capacity of 2.7 million MMBtu/hr. Efficiency of existing boilers can be improved in three ways; replacement with new boilers, replacement of the burner, or installation of a combustion control system. While installation of a new boiler or replacement of the burner can lead to the greatest efficiency gains, the higher costs associated with these measures typically leads to longer payback periods than combustion control systems.

39

Front Burner- Issue 15  

Broader source: Energy.gov [DOE]

The Cybersecurity Front Burner Issue No. 15 addresses the DOE eSCRM Program and Secure Online Shopping.

40

Rotary Burner Demonstration  

SciTech Connect (OSTI)

The subject technology, the Calcpos Rotary Burner (CRB), is a burner that is proposed to reduce energy consumption and emission levels in comparison to currently available technology. burners are used throughout industry to produce the heat that is required during the refining process. Refineries seek to minimize the use of energy in refining while still meeting EPA regulations for emissions.

Paul Flanagan

2003-04-30T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

Combustor burner vanelets  

DOE Patents [OSTI]

The present application provides a burner for use with a combustor of a gas turbine engine. The burner may include a center hub, a shroud, a pair of fuel vanes extending from the center hub to the shroud, and a vanelet extending from the center hub and/or the shroud and positioned between the pair of fuel vanes.

Lacy, Benjamin (Greer, SC); Varatharajan, Balachandar (Loveland, OH); Kraemer, Gilbert Otto (Greer, SC); Yilmaz, Ertan (Albany, NY); Zuo, Baifang (Simpsonville, SC)

2012-02-14T23:59:59.000Z

42

Pulverized coal burner  

DOE Patents [OSTI]

A burner is described having lower emissions and lower unburned fuel losses by implementing a transition zone in a low NO{sub x} burner. The improved burner includes a pulverized fuel transport nozzle surrounded by the transition zone which shields the central oxygen-lean fuel devolatilization zone from the swirling secondary combustion air. The transition zone acts as a buffer between the primary and the secondary air streams to improve the control of near-burner mixing and flame stability by providing limited recirculation regions between primary and secondary air streams. These limited recirculation regions transport evolved NO{sub x} back towards the oxygen-lean fuel pyrolysis zone for reduction to molecular nitrogen. Alternate embodiments include natural gas and fuel oil firing. 8 figs.

Sivy, J.L.; Rodgers, L.W.; Koslosy, J.V.; LaRue, A.D.; Kaufman, K.C.; Sarv, H.

1998-11-03T23:59:59.000Z

43

Pulverized coal burner  

DOE Patents [OSTI]

A burner having lower emissions and lower unburned fuel losses by implementing a transition zone in a low NO.sub.x burner. The improved burner includes a pulverized fuel transport nozzle surrounded by the transition zone which shields the central oxygen-lean fuel devolatilization zone from the swirling secondary combustion air. The transition zone acts as a buffer between the primary and the secondary air streams to improve the control of near-burner mixing and flame stability by providing limited recirculation regions between primary and secondary air streams. These limited recirculation regions transport evolved NO.sub.x back towards the oxygen-lean fuel pyrolysis zone for reduction to molecular nitrogen. Alternate embodiments include natural gas and fuel oil firing.

Sivy, Jennifer L. (Alliance, OH); Rodgers, Larry W. (Canton, OH); Koslosy, John V. (Akron, OH); LaRue, Albert D. (Uniontown, OH); Kaufman, Keith C. (Canton, OH); Sarv, Hamid (Canton, OH)

1998-01-01T23:59:59.000Z

44

Latest developments and application of DB Riley's low NOx CCV{reg{underscore}sign} burner technology  

SciTech Connect (OSTI)

Recent developments in DB Riley (DBR) low NOx burner technology and the application of this technology in coal fired utility boilers are discussed. Since the promulgation of the Clean Air Act Amendment in 1990, DBR has sold nearly 1,500 Controlled Combustion Venturi (CCV{reg{underscore}sign}) burners on pulverized coal fired utility boilers reducing NOx emissions 50--70% from uncontrolled levels. This technology has been retrofitted on boiler designs ranging in size and type from 50 MW front wall fired boilers to 1,300 MW opposed fired cell type boilers. In DBR's latest version of the CCV{reg{underscore}sign} burner, a second controlled flow air zone was added to enhance NOx control capability. Other developments included improved burner air flow measurement accuracy and several mechanical design upgrades such as new coal spreader designs for 3 year wear life. Test results of the CCV{reg{underscore}sign} dual air zone burner in DBR's 100 million Btu/hr (29 MW) coal burner test facility are presented. In the test program, coals from four utility boiler sites were fired to provide a range of coal properties. A baseline high volatile bituminous coal was also fired to provide a comparison with 1992 test data for the CCV{reg{underscore}sign} single register burner. The tests results showed that the second air zone enhanced NOx reduction capability by an additional 20% over the single register design. Computational fluid dynamic (DFD) modeling results of the CCV{reg{underscore}sign} dual air zone burner are also presented showing near field mixing patterns conducive to low NOx firing. DBR was recently awarded Phase IV of the Low Emission Boiler System (LEBS) program by the US Department of Energy to build a proof of concept facility representing the next major advancement in pulverized coal burning technology. A key part of winning that award were test results of the CCV{reg{underscore}sign} dual air zone burner with advanced air staging and coal reburning in a 100 million Btu/hr (20 MW) U-fired slagging combustor test facility. These results showed NOx emissions of less than 0.2 lb/million Btu (0.086 g/MJ) while converting the coal ash into an inert, non-leachable solid. This results is an 80% reduction in NOx emissions from currently operating U-fired slagging boilers.

Penterson, C.; Ake, T.

1998-07-01T23:59:59.000Z

45

Burner control system  

SciTech Connect (OSTI)

A burner control apparatus for use with a furnace installation that has an operating control to produce a request for burner operation, a flame sensor to produce a signal when flame is present in the monitored combustion chamber, and one or more devices for control of ignition and/or fuel flow. The burner control apparatus comprises lockout apparatus for de-energizing the control apparatus, a control device for actuating the ignition and/or fuel control devices, and a timing circuit that provides four successive and partially overlapping timing intervals of precise relation, including a purge timing interval, a pilot ignition interval, and a main fuel ignition interval. The present invention further includes a burner control system which verifies the proper operation of certain sensors in a burner or furnace including particularly the air flow sensor. Additionally, the present system also prevents an attempt to ignite a burner if a condition is detected which indicates that the air flow sensor has been bypassed or wedged in the actuated position.

Cade, P.J.

1981-01-06T23:59:59.000Z

46

Study of the effects of ambient conditions upon the performance of fan powered, infrared, natural gas burners. Quarterly technical progress report, October 1, 1995--December 31, 1995  

SciTech Connect (OSTI)

Infrared burner is a surface combustor that elevates the temperature of the burner head to a radiant condition. Applications of radiant burners includes boilers, air heaters, deep fat fryers, process heaters, and immersion heaters. On reason for the present interest in this type of burner is its low NO{sub x} emissions, which is attributed to the fact that a large proportion of the combustion heat is given out as radiation from the burner surface, which results in relatively low gas temperature in the combustion zone compared to that of a conventional free-flame burner. As a consequence, such burners produce less NO{sub x}, mainly by the so-called prompt-NO mechanism. A porous radiant burner testing facility was built, consisting of spectral radiance as well as flue gas composition measurements. Measurement capabilities were tested using methane; results were consistent with literature.

Bai, Tiejun; Yeboah, Y.D.; Sampath, R.

1996-01-01T23:59:59.000Z

47

Latest developments and application of DB Riley`s low NOx CCV{reg_sign} burner technology  

SciTech Connect (OSTI)

Recent developments in DB Riley (DBR) low NO{sub x} burner technology and the application of this technology in coal fired utility boilers are discussed. Since the promulgation of the Clean Air Act Amendment in 1990, DBR has sold nearly 1500 Controlled Combustion Venturi (CCV{reg_sign}) burners on pulverized coal fired utility boilers reducing NOx emissions 50 - 70% from uncontrolled levels. This technology has been retrofitted on boiler designs ranging in size and type from 50 MW front wall fired boilers to 1300 MW opposed fired cell type boilers. In DBR`s latest version of the CCV{reg_sign} burner, a second controlled flow air zone was added to enhance NO{sub x} control capability. Other developments included improved burner air flow measurement accuracy and several mechanical design upgrades such as new coal spreader designs for 3 year wear life. Test results of the CCV{reg_sign} dual air zone burner in DBR`s 100 million Btu/hr (29 MW) coal burner test facility are presented. In the test program, coals from four utility boiler sites were fired to provide a range of coal properties. A baseline high volatile bituminous coal was also fired to provide a comparison with 1992 test data for the CCV{reg_sign} single register burner. The test results showed that the second air zone enhanced NO{sub x} reduction capability by an additional 20% over the single register design. Computational fluid dynamic (CFD) modeling results of the CCV{reg_sign} dual air zone burner are also presented showing near field mixing patterns conducive to low NO{sub x} firing.

Penterson, C.; Ake, T. [DB Riley, Inc., Worcester, MA (United States)

1998-04-01T23:59:59.000Z

48

Development of an air-atomized oil burner  

SciTech Connect (OSTI)

A new concept for the design of a residential oil burner is presented involving a low pressure, air atomizing nozzle. Advantages of this approach, relative to conventional, pressure atomized burners include: ability to operate at very low excess air levels without smoke, ability to operate at low (and possibly variable) rates, reduced boiler fouling, and low NO{sub x}. The nozzle used is a low pressure, airblast atomizer which can achieve fuel spray drop sizes similar to conventional nozzles and very good combustion performance with air pressure as low as 5 inches of water (1.24 kPa). A burner head has been developed for this nozzle and combustion test results are presented in a wide variety of equipment including cast iron and steel boilers, warm air furnaces, and water heaters over the firing rate range 0.25 gph to 1.0 gph (10 to 41 kW). Beyond the nozzle and combustion head the burner system must be developed and two approaches have been taken. The first involves a small, brushless DC motor/fan combination which uses high fan speed to achieve air pressures from 7 to 9 inches of water (1.74 to 2.24 kPa). Fuel is delivered to the atomizer at less than 1 psig (6.9 kPa) using a solenoid pump and flow metering orifice. At 0.35 gph (14 kW) the electric power draw of this burner is less than 100 watts. In a second configuration a conventional motor is used with a single stage fan which develops 5 to 6 inches of water pressure (1.24 to 1.50 kPa) at similar firing rates. This burner uses a conventional type fuel pump and metering orifice to deliver fuel. The fuel pump is driven by the fan motor, very much like a conventional burner. This second configuration is seen as more attractive to the heating industry and is now being commercialized. Field tests with this burner have been conducted at 0.35 gph (14 kW) with a side-wall vented boiler/water storage tank combination.

Butcher, T.A.; Celebi, Y.

1996-06-01T23:59:59.000Z

49

Full-scale demonstration Low-NO sub x Cell trademark Burner retrofit  

SciTech Connect (OSTI)

The Low-NO{sub x} Cell{trademark} Burner operates on the principle of staged combustion. The lower burner of each two-nozzle cell is modified to accommodate all the fuel input previously handled by two nozzles. Secondary air, less than theoretically required for complete combustion, is introduced to the lower burner. The remainder of secondary air is directed to the upper port'' of each cell to complete the combustion process. B W/EPRI have thoroughly tested the LNCB{trademark} at two pilot scales (6 million Btu per hour and 100 million Btu per hour), and tested a single full-scale burner in a utility boiler. Combustion tests at two scales have confirmed NO{sub x} reduction with the low-NO{sub x} cell on the order of 50% relative to the standard cell burner at optimum operating conditions. The technology is now ready for full unit, full-scale demonstration.

Not Available

1992-05-11T23:59:59.000Z

50

Climate Wise Boiler and Steam Efficiency Wise Rules  

E-Print Network [OSTI]

(and excess oxygen, 02), boiler tube cleaning, and re-calibration of boiler controls. ? A good tune-up with preclSlon testing equipment can detect and correct excess air losses, smoking, unbumed fuel losses, sooting, and high stack temperatures... control 7. Utilize characterizable fuel valve 8. Convert to atomizing burners Stack Losses and Waste Heat Recovery 9. Reduce net stack temperature by 40 of 10. Utilize stack dampers II. Direct contact condensation heat recovery 12. Pre...

Milmoe, P. H.; Winkelman, S. R.

51

Development of a 16-MW sub th coal-water/heavy oil burner for front-wall firing  

SciTech Connect (OSTI)

The Canadian program of coal-water fuel (CWF) technology development has included the demonstration of commercial burners for CWF in both coal and oil-designed utility boilers. The demonstrations clearly showed that these burners were prototypes, and were, in fact, modified oil burners that were mismatched to the rheological properties of the CWF. As the demonstrations were proceeding, a simultaneous research program was undertaken in which the basic principles governing atomization and combustion of CWF were studied. Results from the fundamental studies which led to the development of a novel prototype dual fuel CWF/oil burner are described. In the various stages of development, the burner was scaled up from 1.5 MW{sub th} to an industrial scale of 16 MS{sub th} for demonstration in a 20-MW{sub (e)} oil-designed industrial utility boiler and for a single-burner commercial operation in an oil designed package steam boiler. A summary of the burner performance in these demonstrations is also given in this paper.

Thambimuthu, K.V.; Whaley, H. (EMR Canada/CANMET, Ottawa (CA)); Bennet, A.; Jonasson, K.A. (NRC Canada, Ottawa (CA))

1990-06-01T23:59:59.000Z

52

NOx Control for Utility Boiler OTR Compliance  

SciTech Connect (OSTI)

Under sponsorship of the Department of Energy's National Energy Technology Laboratory (NETL), the Babcock and Wilcox Company (B and W), and Fuel Tech teamed together to investigate an integrated solution for NO{sub x} control. The system is comprised of B and W's DRB-4Z{trademark} ultra low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NOxOUT{reg_sign}, a urea-based selective non-catalytic reduction (SNCR) technology. Development of the low-NO{sub x} burner technology has been a focus in B and W's combustion program. The DRB-4Z{trademark} burner is B and W's newest low-NO{sub x} burner capable of achieving very low NO{sub x}. The burner is designed to reduce NO{sub x} by controlled mixing of the fuel and air. Based on data from several 500 to 600 MWe boilers firing PRB coal, NOx emissions levels of 0.15 to 0.20 lb/ 106 Btu have been achieved from the DRB-4Z{trademark} burners in combination with overfire air ports. Although NOx emissions from the DRB-4Z{trademark} burner are nearing the Ozone Transport Rule (OTR) level of 0.15 lb NO{sub x}/106 Btu, the utility boiler owners can still benefit from the addition of an SNCR and/or SCR system in order to comply with the stringent NO{sub x} emission levels facing them. Large-scale testing is planned in B and W's 100-million Btu/hr Clean Environment Development Facility (CEDF) that simulates the conditions of large coal-fired utility boilers. The objective of the project is to achieve a NO{sub x} level below 0.15 lb/106 Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B and W's DRB-4Z{trademark} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign}. During this period B and W prepared and submitted the project management plan and hazardous substance plan to DOE. The negotiation of a subcontract for Fuel Tech has been started.

Hamid Farzan

2003-12-31T23:59:59.000Z

53

Industrial pulverized coal low-NO{sub x} burner. Phase 1, Final report  

SciTech Connect (OSTI)

Arthur D. Little, Inc., jointly with its university partner, the Massachusetts Institute of Technology, and its industrial partner, Hauck Manufacturing Corporation, is developing a low NO{sub x} pulverized coal burner for use in industrial processes, including those which may require preheated air or oxygen enrichment. The design of the burner specifically addresses the critical performance requirements of industrial systems, namely: high heat release rates, short flames, even heat flux distribution, and high combustion efficiency. The design is applicable to furnaces, industrial boilers, and cement kilns. The development program for this burner includes a feasibility analysis, performance modelling, development of the burner prototype design, and assessment of the economic viability of the burner. The Phase 1 activities covered by this report consisted of three principal tasks: preliminary burner design; fluid flow/combustion modelling and analyses; and market evaluation. The preliminary design activities included the selection of a design coal for the Phase 1 design, preliminary design layout, and preliminary sizing of the burner components. Modelling and analysis were conducted for the coal pyrolysis zone, the rich combustion zone and the lean bumout zone. Both chemical kinetics and one-dimensional coal combustion modelling were performed. The market evaluation included a review of existing industrial coal use, identification of potential near- and long-term markets and an assessment of the optimum burner sizes.

Not Available

1993-12-01T23:59:59.000Z

54

Parametric study of a firetube boiler performance  

SciTech Connect (OSTI)

Critical areas in the design of commercial and industrial firetube boilers are burner and furnace configuration, as is the resultant heat transfer from the furnace wall to the water under the various conditions. Furthermore, performance of industrial and commercial boilers is mainly dependent upon their material and geometrical dimensions. In order to investigate boiler performance globally, a relatively simple model which can be processed in a personal computer (PC) is proposed. In this paper, the effects of thermo-physical parameters on the energy and exergy performance of a firetube boiler are studied by using a simple model for the combustion product gas behavior through the boiler passes. For each steady-state condition, the boiler performance is investigated by parametrically changing the degree of inception of nucleate boiling, the tube wall emissivity, the saturation steam pressure, and the fraction of flue gas recirculation (FGR, utilized for NO{sub x} emissions reduction). Results for a set of parameters such as those considered in this work may be used in future firetube boiler design to improve performance and reduce manufacturing costs.

Park, H. [Marquette Univ., Milwaukee, WI (United States). Dept. of Mechanical and Industrial Engineering; Valentino, M.W. [Cleaver-Brooks, Milwaukee, WI (United States)

1995-12-31T23:59:59.000Z

55

DEVELOPMENT OF A LOW PRESSURE, AIR ATOMIZED OIL BURNER WITH HIGH ATOMIZER AIR FLOW  

SciTech Connect (OSTI)

This report describes technical advances made to the concept of a low pressure, air atomized oil burner for home heating applications. Currently all oil burners on the market are of the pressure atomized, retention head type. These burners have a lower firing rate limit of about 0.5 gallons per hour of oil, due to reliability problems related to small flow passage sizes. High pressure air atomized burners have been shown to be one route to avoid this problem but air compressor cost and reliability have practically eliminated this approach. With the low pressure air atomized burner the air required for atomization can be provided by a fan at 5--8 inches of water pressure. A burner using this concept, termed the Fan-Atomized Burner or FAB has been developed and is currently being commercialized. In the head of the FAB, the combustion air is divided into three parts, much like a conventional retention head burner. This report describes development work on a new concept in which 100% of the air from the fan goes through the atomizer. The primary advantage of this approach is a great simplification of the head design. A nozzle specifically sized for this concept was built and is described in the report. Basic flow pressure tests, cold air velocity profiles, and atomization performance have been measured. A burner head/flame tube has been developed which promotes a torroidal recirculation zone near the nozzle for flame stability. The burner head has been tested in several furnace and boiler applications over the tiring rate range 0.2 to 0.28 gallons per hour. In all cases the burner can operate with very low excess air levels (under 10%) without producing smoke. Flue gas NO{sub x} concentration varied from 42 to 62 ppm at 3% 0{sub 2}. The concept is seen as having significant potential and planned development efforts are discussed.

BUTCHER,T.A.

1998-01-01T23:59:59.000Z

56

Enhanced Combustion Low NOx Pulverized Coal Burner  

SciTech Connect (OSTI)

For more than two decades, ALSTOM Power Inc. (ALSTOM) has developed a range of low cost, in-furnace technologies for NOx emissions control for the domestic U.S. pulverized coal fired boiler market. This includes ALSTOM's internally developed TFS 2000 firing system, and various enhancements to it developed in concert with the U.S. Department of Energy (DOE). As of 2004, more than 200 units representing approximately 75,000 MWe of domestic coal fired capacity have been retrofit with ALSTOM low NOx technology. Best of class emissions range from 0.18 lb/MMBtu for bituminous coals to 0.10 lb/MMBtu for subbituminous coals, with typical levels at 0.24 lb/MMBtu and 0.13 lb/MMBtu, respectively. Despite these gains, NOx emissions limits in the U.S. continue to ratchet down for new and existing (retrofit) boiler equipment. If enacted, proposed Clear Skies legislation will, by 2008, require an average, effective, domestic NOx emissions rate of 0.16 lb/MMBtu, which number will be reduced to 0.13 lb/MMBtu by 2018. Such levels represent a 60% and 67% reduction, respectively, from the effective 2000 level of 0.40 lb/MMBtu. Low cost solutions to meet such regulations, and in particular those that can avoid the need for a costly selective catalytic reduction system (SCR), provide a strong incentive to continue to improve low NOx firing system technology to meet current and anticipated NOx control regulations. In light of these needs, ALSTOM, in cooperation with the DOE, is developing an enhanced combustion, low NOx pulverized coal burner which, when integrated with ALSTOM's state-of-the-art, globally air staged low NOx firing systems, will provide a means to achieve less than 0.15 lb/MMBtu NOx at less than 3/4 the cost of an SCR with low to no impact on balance of plant issues when firing a high volatile bituminous coal. Such coals can be more economic to fire than subbituminous or Powder River Basin (PRB) coals, but are more problematic from a NOx control standpoint as existing firing system technologies do not provide a means to meet current or anticipated regulations absent the use of an SCR. The DOE/ALSTOM program performed large pilot scale combustion testing in ALSTOM's Industrial Scale Burner Facility (ISBF) at its U.S. Power Plant Laboratories facility in Windsor, Connecticut. During this work, the near-field combustion environment was optimized to maximize NOx reduction while minimizing the impact on unburned carbon in ash, slagging and fouling, corrosion, and flame stability/turn-down under globally reducing conditions. Initially, ALSTOM utilized computational fluid dynamic modeling to evaluate a series of burner and/or near field stoichiometry controls in order to screen promising design concepts in advance of the large pilot scale testing. The third and final test, to be executed, will utilize several variants of the best nozzle tip configuration and compare performance with 3 different coals. The fuels to be tested will cover a wide range of coals commonly fired at US utilities. The completion of this work will provide sufficient data to allow ALSTOM to design, construct, and demonstrate a commercial version of an enhanced combustion low NOx pulverized coal burner. A preliminary cost/performance analysis of the developed enhanced combustion low NOx burner applied to ALSTOM's state-of-the-art TFS 2000 firing system was performed to show that the burner enhancements is a cost effective means to reduce NOx.

Ray Chamberland; Aku Raino; David Towle

2006-09-30T23:59:59.000Z

57

Front Burner - Issue 18 | Department of Energy  

Energy Savers [EERE]

Front Burner - Issue 18 Front Burner - Issue 18 The Cybersecurity Front Burner Issue No. 18 addresses keeping kids safe on the Internet, cyber crime, and DOE Cyber awareness and...

58

Front Burner - Issue 13 | Department of Energy  

Broader source: Energy.gov (indexed) [DOE]

3 Front Burner - Issue 13 The Cybersecurity Front Burner Issue No. 13 contained a message from the Associate Chief Information Officer (ACIO) for Cybersecurity informing readers...

59

Front Burner - Issue 14 | Department of Energy  

Broader source: Energy.gov (indexed) [DOE]

4 Front Burner - Issue 14 The Cybersecurity Front Burner Issue No. 14 addresses the 2013 National Cybersecurity Awareness Month (NCSAM) Campaign and Phishing Scams. Cybersecurity...

60

Results of initial operation of the Jupiter Oxygen Corporation oxy-fuel 15 MWth burner test facility  

SciTech Connect (OSTI)

Jupiter Oxygen Corporation (JOC), in cooperation with the National Energy Technology Laboratory (NETL), constructed a 15 MWth oxy-fuel burner test facility with Integrated Pollutant Removal (IPRTM) to test high flame temperature oxy-fuel combustion and advanced carbon capture. Combustion protocols include baseline air firing with natural gas, oxygen and natural gas firing with and without flue gas recirculation, and oxygen and pulverized coal firing with flue gas recirculation. Testing focuses on characterizing burner performance, determining heat transfer characteristics, optimizing CO2 capture, and maximizing heat recovery, with an emphasis on data traceability to address retrofit of existing boilers by directly transforming burner systems to oxy-fuel firing.

Thomas Ochs, Danylo Oryshchyn, Rigel Woodside, Cathy Summers, Brian Patrick, Dietrich Gross, Mark Schoenfield, Thomas Weber and Dan O'Brien

2009-04-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

Oil burner nozzle  

DOE Patents [OSTI]

An oil burner nozzle for use with liquid fuels and solid-containing liquid fuels. The nozzle comprises a fuel-carrying pipe, a barrel concentrically disposed about the pipe, and an outer sleeve retaining member for the barrel. An atomizing vapor passes along an axial passageway in the barrel, through a bore in the barrel and then along the outer surface of the front portion of the barrel. The atomizing vapor is directed by the outer sleeve across the path of the fuel as it emerges from the barrel. The fuel is atomized and may then be ignited.

Wright, Donald G. (Rockville Center, NY)

1982-01-01T23:59:59.000Z

62

Low NOx modifications on front-fired pulverized coal fuel burners  

SciTech Connect (OSTI)

Burner optimizations and modifications were performed on Public Service of New Hampshire`s Schiller Units 4, 5, and 6. These are Foster-Wheeler 50 MWg pulverized coal and No.6 fuel oil-fired boilers with six burners each. Burner optimizations consisted of fuel flow, primary air, secondary air testing and balancing. Burner modifications consisted of the addition of circumferentially and radially staged flame stabilizers, circumferentially-staged coal spreaders, and modifications to the existing pulverized coal pipe. NO{sub x} emissions on Unit 6 of .41 lb/mmBtu were achieved at optimized burner settings at full load with all burners in service and without the use of overfire air or bias firing. This represented a 50% NO{sub x} reduction from the average pre-modification baseline NO{sub x} emissions of .81 lb/mmBtu prior to the optimizations and burner modification program. NO{sub x} emissions as low as .38 lb/mmBtu were achieved with the use of overfire air. There was essentially no quantifiable change in LOIs (baseline LOIs averaged 40%). Furnace excess O{sub 2} as low as 1.2% was achieved with CO emissions of less than 200 ppm. Total installed costs including the overfire air system were approximately $7/kW.

Owens, B.; Hitchko, M. [Public Service of New Hampshire, Manchester, NH (United States); Broderick, R.G. [RJM Corp., Ridgefield, CT (United States)

1996-01-01T23:59:59.000Z

63

Application of Boiler Op for combustion optimization at PEPCO  

SciTech Connect (OSTI)

Title IV requires the reduction of NOx at all stations within the PEPCO system. To assist PEPCO plant personnel in achieving low heat rates while meeting NOx targets, Lehigh University`s Energy Research Center and PEPCO developed a new combustion optimization software package called Boiler Op. The Boiler Op code contains an expert system, neural networks and an optimization algorithm. The expert system guides the plant engineer through a series of parametric boiler tests, required for the development of a comprehensive boiler database. The data are then analyzed by the neural networks and optimization algorithm to provide results on the boiler control settings which result in the best possible heat rate at a target NOx level or produce minimum NOx. Boiler Op has been used at both Potomac River and Morgantown Stations to help PEPCO engineers optimize combustion. With the use of Boiler Op, Morgantown Station operates under low NOx restrictions and continues to achieve record heat rate values, similar to pre-retrofit conditions. Potomac River Station achieves the regulatory NOx limit through the use of Boiler Op recommended control settings and without NOx burners. Importantly, any software like Boiler Op cannot be used alone. Its application must be in concert with human intelligence to ensure unit safety, reliability and accurate data collection.

Maines, P.; Williams, S. [Potomac Electric Power Co., Upper Marlsboro, MD (United States); Levy, E. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

1997-09-01T23:59:59.000Z

64

Radial lean direct injection burner  

DOE Patents [OSTI]

A burner for use in a gas turbine engine includes a burner tube having an inlet end and an outlet end; a plurality of air passages extending axially in the burner tube configured to convey air flows from the inlet end to the outlet end; a plurality of fuel passages extending axially along the burner tube and spaced around the plurality of air passage configured to convey fuel from the inlet end to the outlet end; and a radial air swirler provided at the outlet end configured to direct the air flows radially toward the outlet end and impart swirl to the air flows. The radial air swirler includes a plurality of vanes to direct and swirl the air flows and an end plate. The end plate includes a plurality of fuel injection holes to inject the fuel radially into the swirling air flows. A method of mixing air and fuel in a burner of a gas turbine is also provided. The burner includes a burner tube including an inlet end, an outlet end, a plurality of axial air passages, and a plurality of axial fuel passages. The method includes introducing an air flow into the air passages at the inlet end; introducing a fuel into fuel passages; swirling the air flow at the outlet end; and radially injecting the fuel into the swirling air flow.

Khan, Abdul Rafey; Kraemer, Gilbert Otto; Stevenson, Christian Xavier

2012-09-04T23:59:59.000Z

65

Upgrade Boilers with Energy-Efficient Burners | Department of Energy  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:YearRound-Up from theDepartment of Dept. ofUSA RSDepartment of Energy Updated Web ToolUpgrade

66

Development of a Low Pressure, Air Atomized Oil Burner with High Atomizer Air Flow: Progress Report FY 1997  

SciTech Connect (OSTI)

This report describes technical advances made to the concept of a low pressure, air atomized oil burner for home heating applications. Currently all oil burners on the market are of the pressure atomized, retention head type. These burners have a lower firing rate limit of about 0.5 gallons per hour of oil, due to reliability problems related to small flow passage sizes. High pressure air atomized burners have been shown to be one route to avoid this problem but air compressor cost and reliability have practically eliminated this approach. With the low pressure air atomized burner the air required for atomization can be provided by a fan at 5-8 inches of water pressure. A burner using this concept, termed the Fan-Atomized Burner or ''FAB'' has been developed and is currently being commercialized. In the head of the FAB, the combustion air is divided into three parts, much like a conventional retention head burner. This report describes development work on a new concept in which 100% of the air from the fan goes through the atomizer. The primary advantage of this approach is a great simplification of the head design. A nozzle specifically sized for this concept was built and is described in the report. Basic flow pressure tests, cold air velocity profiles, and atomization performance have been measured. A burner head/flame tube has been developed which promotes a toroidal recirculation zone near the nozzle for flame stability. The burner head has been tested in several furnace and boiler applications over the firing rate range 0.2 to 0.28 gallons per hour. In all cases the burner can operate with very low excess air levels (under 10%) without producing smoke. Flue gas NO{sub x} concentration varied from 42 to 62 ppm at 3% O{sub 2}. The concept is seen as having significant potential and planned development efforts are discussed.

Butcher, T.A.

1998-01-01T23:59:59.000Z

67

Burner ignition system  

DOE Patents [OSTI]

An electronic ignition system for a gas burner is battery operated. The battery voltage is applied through a DC-DC chopper to a step-up transformer to charge a capacitor which provides the ignition spark. The step-up transformer has a significant leakage reactance in order to limit current flow from the battery during initial charging of the capacitor. A tank circuit at the input of the transformer returns magnetizing current resulting from the leakage reactance to the primary in succeeding cycles. An SCR in the output circuit is gated through a voltage divider which senses current flow through a flame. Once the flame is sensed, further sparks are precluded. The same flame sensor enables a thermopile driven main valve actuating circuit. A safety valve in series with the main gas valve responds to a control pressure thermostatically applied through a diaphragm. The valve closes after a predetermined delay determined by a time delay orifice if the pilot gas is not ignited.

Carignan, Forest J. (Bedford, MA)

1986-01-21T23:59:59.000Z

68

Criterion for burner design in thermal weed control  

E-Print Network [OSTI]

A covered infrared burner was designed and constructed so that it could be compared to an open-flame burner. Two covered burners, a high configuration and a low configuration, were constructed. A low configuration covered infrared burner, high...

Gonzalez, Telca Marisa

2001-01-01T23:59:59.000Z

69

Plasma-supported coal combustion in boiler furnace  

SciTech Connect (OSTI)

Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B. [Kazakh National University, Alma Ata (Kazakhstan). Dept. of Physics

2007-12-15T23:59:59.000Z

70

VARIABLE FIRING RATE OIL BURNER USING PULSE FUEL FLOW CONTROL.  

SciTech Connect (OSTI)

The residential oil burner market is currently dominated by the pressure-atomized retention head burner, which has an excellent reputation for reliability and efficiency. In this burner, oil is delivered to a fuel nozzle at pressures from 100 to 150 psi. In addition, to atomizing the fuel, the small, carefully controlled size of the nozzle exit orifice serves to control the burner firing rate. Burners of this type are currently available at firing rates of more than 0.5 gallons-per-hour (70,000 Btu/hr). Nozzles have been made for lower firing rates, but experience has shown that such nozzles suffer rapid fouling of the necessarily small passages, leading to bad spray patterns and poor combustion performance. Also, traditionally burners and the nozzles are oversized to exceed the maximum demand. Typically, this is figured as follows. The heating load of the house on the coldest day for the location is considered to define the maximum heat load. The contractor or installer adds to this to provide a safety margin and for future expansion of the house. If the unit is a boiler that provides domestic hot water through the use of a tankless heating coil, the burner capacity is further increased. On the contrary, for a majority of the time, the heating system is satisfying a much smaller load, as only rarely do all these demands add up. Consequently, the average output of the heating system has to be much less than the design capacity and this is accomplished by start and stop cycling operation of the system so that the time-averaged output equals the demand. However, this has been demonstrated to lead to overall efficiencies lower than the steady-state efficiency. Therefore, the two main reasons for the current practice of using oil burners much larger than necessary for space heating are the unavailability of reliable low firing rate oil burners and the desire to assure adequate input rate for short duration, high draw domestic hot water loads. One approach to solve this problem is to develop a burner, which can operate at two firing rates, with the lower rate being significantly lower than 0.5 gallons per hour. This paper describes the initial results of adopting this approach through a pulsed flow nozzle. It has been shown that the concept of flow modulation with a small solenoid valve is feasible. Especially in the second configuration tested, where the Lee valve was integrated with the nozzle, reasonable modulation in flow of the order of 1.7 could be achieved. For this first prototype, the combustion performance is still not quite satisfactory. Improvements in operation, for example by providing a sharp and positive shut-off so that there is no flow under low pressures with consequent poor atomization could lead to better combustion performance. This could be achieved by using nozzles that have shut off or check valves for example. It is recommended that more work in cooperation with the valve manufacturer could produce a technically viable system. Marketability is of course a far more complex problem to be addressed once a technically viable product is available.

KRISHNA,C.R.; BUTCHER,T.A.; KAMATH,B.R.

2004-10-01T23:59:59.000Z

71

Front Burner - Issue 16 | Department of Energy  

Broader source: Energy.gov (indexed) [DOE]

6 Front Burner - Issue 16 The Cybersecurity Front Burner Issue No. 16 addresses Malware, the Worst Passwords of 2013, and the Flat Stanley and Stop.Think.Connect. Campaign....

72

Full-scale demonstration Low-NO{sub x} Cell{trademark} Burner retrofit. Quarterly report No. 6, January 1, 1992--March 31, 1992  

SciTech Connect (OSTI)

The Low-NO{sub x} Cell{trademark} Burner operates on the principle of staged combustion. The lower burner of each two-nozzle cell is modified to accommodate all the fuel input previously handled by two nozzles. Secondary air, less than theoretically required for complete combustion, is introduced to the lower burner. The remainder of secondary air is directed to the upper ``port`` of each cell to complete the combustion process. B&W/EPRI have thoroughly tested the LNCB{trademark} at two pilot scales (6 million Btu per hour and 100 million Btu per hour), and tested a single full-scale burner in a utility boiler. Combustion tests at two scales have confirmed NO{sub x} reduction with the low-NO{sub x} cell on the order of 50% relative to the standard cell burner at optimum operating conditions. The technology is now ready for full unit, full-scale demonstration.

Not Available

1992-05-11T23:59:59.000Z

73

Circulating Fluidized Bed Combustion Boiler Project  

E-Print Network [OSTI]

or turndown so we delayed consideration of installation of a FBC boil r. CIRCULATING FBC In early 1980 we became aware of the work by the Ahlstrom Company of Helsinki, Finland in the development of the circulating FBC boiler design. The PYROFLOW... layer is a lightweight insulating refractory. In 1979, Ahlstrom started up a 45,000 pound per hour PYROFLOW unIt at Pihlava, Finland. In 1981, 200,000 pound per hour boiler was started up 1 Kauttua, Finland as le b se load steam supply for paper...

Farbstein, S. B.; Moreland, T.

1984-01-01T23:59:59.000Z

74

Uniform-burning matrix burner  

DOE Patents [OSTI]

Computer simulation was used in the development of an inward-burning, radial matrix gas burner and heat pipe heat exchanger. The burner and exchanger can be used to heat a Stirling engine on cloudy days when a solar dish, the normal source of heat, cannot be used. Geometrical requirements of the application forced the use of the inward burning approach, which presents difficulty in achieving a good flow distribution and air/fuel mixing. The present invention solved the problem by providing a plenum with just the right properties, which include good flow distribution and good air/fuel mixing with minimum residence time. CFD simulations were also used to help design the primary heat exchanger needed for this application which includes a plurality of pins emanating from the heat pipe. The system uses multiple inlet ports, an extended distance from the fuel inlet to the burner matrix, flow divider vanes, and a ring-shaped, porous grid to obtain a high-temperature uniform-heat radial burner. Ideal applications include dish/Stirling engines, steam reforming of hydrocarbons, glass working, and any process requiring high temperature heating of the outside surface of a cylindrical surface.

Bohn, Mark S. (Golden, CO); Anselmo, Mark (Arvada, CO)

2001-01-01T23:59:59.000Z

75

Recovery Boiler Corrosion Chemistry  

E-Print Network [OSTI]

11/13/2014 1 Recovery Boiler Corrosion Chemistry Sandy Sharp and Honghi Tran Symposium on Corrosion of a recovery boiler each cause their own forms of corrosion and cracking Understanding the origin of the corrosive conditions enables us to operate a boiler so as to minimize corrosion and cracking select

Das, Suman

76

Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration  

SciTech Connect (OSTI)

Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system���¢��������the Super Boiler���¢��������for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today���¢��������s typical firetube boilers.

Liss, William E; Cygan, David F

2013-04-17T23:59:59.000Z

77

Enhanced Combustion Low NOx Pulverized Coal Burner  

SciTech Connect (OSTI)

For more than two decades, Alstom Power Inc. (Alstom) has developed a range of low cost, infurnace technologies for NOx emissions control for the domestic U.S. pulverized coal fired boiler market. This includes Alstom's internally developed TFS 2000{trademark} firing system, and various enhancements to it developed in concert with the U.S. Department of Energy. As of the date of this report, more than 270 units representing approximately 80,000 MWe of domestic coal fired capacity have been retrofit with Alstom low NOx technology. Best of class emissions range from 0.18 lb/MMBtu for bituminous coal to 0.10 lb/MMBtu for subbituminous coal, with typical levels at 0.24 lb/MMBtu and 0.13 lb/MMBtu, respectively. Despite these gains, NOx emissions limits in the U.S. continue to ratchet down for new and existing boiler equipment. On March 10, 2005, the Environmental Protection Agency (EPA) announced the Clean Air Interstate Rule (CAIR). CAIR requires 25 Eastern states to reduce NOx emissions from the power generation sector by 1.7 million tons in 2009 and 2.0 million tons by 2015. Low cost solutions to meet such regulations, and in particular those that can avoid the need for a costly selective catalytic reduction system (SCR), provide a strong incentive to continue to improve low NOx firing system technology to meet current and anticipated NOx control regulations. The overall objective of the work is to develop an enhanced combustion, low NOx pulverized coal burner, which, when integrated with Alstom's state-of-the-art, globally air staged low NOx firing systems will provide a means to achieve: Less than 0.15 lb/MMBtu NOx emissions when firing a high volatile Eastern or Western bituminous coal, Less than 0.10 lb/MMBtu NOx emissions when firing a subbituminous coal, NOx reduction costs at least 25% lower than the costs of an SCR, Validation of the NOx control technology developed through large (15 MWt) pilot scale demonstration, and Documentation required for economic evaluation and commercial application. During the project performance period, Alstom performed computational fluid dynamics (CFD) modeling and large pilot scale combustion testing in its Industrial Scale Burner Facility (ISBF) at its U.S. Power Plant Laboratories facility in Windsor, Connecticut in support of these objectives. The NOx reduction approach was to optimize near-field combustion to ensure that minimum NOx emissions are achieved with minimal impact on unburned carbon in ash, slagging and fouling, corrosion, and flame stability/turn-down. Several iterations of CFD and combustion testing on a Midwest coal led to an optimized design, which was extensively combustion tested on a range of coals. The data from these tests were then used to validate system costs and benefits versus SCR. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive subbituminous coal to a moderately reactive Western bituminous coal to a much less reactive Midwest bituminous coal. Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis. Bench-scale characterization of the three test coals showed that both NOx emissions and combustion performance are a strong function of coal properties. The more reactive coals evolved more of their fuel bound nitrogen in the substoichiometric main burner zone than less reactive coal, resulting in the potential for lower NOx emissions. From a combustion point of view, the more reactive coals also showed lower carbon in ash and CO values than the less reactive coal at any given main burner zone stoichiometry. According to bench-scale results, the subbituminous coal was found to be the most amenable to both low NOx, and acceptably low combustibles in the flue gas, in an air staged low NOx system. The Midwest bituminous coal, by contrast, was predicted to be the most challenging of the three coals, with the Western bituminous coal predicted to beh

David Towle; Richard Donais; Todd Hellewell; Robert Lewis; Robert Schrecengost

2007-06-30T23:59:59.000Z

78

Slurry burner for mixture of carbonaceous material and water  

DOE Patents [OSTI]

A carbonaceous material-water slurry burner includes a high pressure tip-emulsion atomizer for directing a carbonaceous material-water slurry into a combustion chamber for burning therein without requiring a support fuel or oxygen enrichment of the combustion air. Introduction of the carbonaceous material-water slurry under pressure forces it through a fixed atomizer wherein the slurry is reduced to small droplets by mixing with an atomizing air flow and directed into the combustion chamber. The atomizer includes a swirler located immediately adjacent to where the fuel slurry is introduced into the combustion chamber and which has a single center channel through which the carbonaceous material-water slurry flows into a plurality of diverging channels continuous with the center channel from which the slurry exits the swirler immediately adjacent to an aperture in the combustion chamber. The swirler includes a plurality of slots around its periphery extending the length thereof through which the atomizing air flows and by means of which the atomizing air is deflected so as to exert a maximum shear force upon the carbonaceous material-water slurry as it exits the swirler and enters the combustion chamber. A circulating coolant system or boiler feed water is provided around the periphery of the burner along the length thereof to regulate burner operating temperature, eliminate atomizer plugging, and inhibit the generation of sparklers, thus increasing combustion efficiency. A secondary air source directs heated air into the combustion chamber to promote recirculation of the hot combustion gases within the combustion chamber.

Nodd, Dennis G. (West Mifflin, PA); Walker, Richard J. (Bethel Park, PA)

1987-01-01T23:59:59.000Z

79

Coleman Two Burner Stove The Coleman Matchlight 2-Burner Propane Stove is especially designed for outdoor  

E-Print Network [OSTI]

Coleman Two Burner Stove The Coleman Matchlight 2-Burner Propane Stove is especially designed-burner propane stove has a high-pressure regulator that ensures a constant flame regardless of weather propane stove has a removable nickel-chrome-plated grate that makes for easy cleaning. The aluminized

Walker, Lawrence R.

80

Oil burners: Crude oil, atomization, and combustion efficiency. (Latest citations from the NTIS bibliographic database). Published Search  

SciTech Connect (OSTI)

The bibliography contains citations concerning fuel properties and boiler operations techniques to make maximum use of heavy crude oil, shale oil, and low grade fuels to reduce energy costs in boiler firing. Fuel properties pertain to chemical constituents, viscosity, desulfurization, and processing methods to upgrade the fuels. Operating techniques include atomization, dual-fuel burners, emission characteristics, and cost factors. Combustion efficiency is examined and some citations report on additives or processing techniques to improve the efficiency. The citations also report on studies of health effects in the use of synfuels, mostly as coal liquids to replace oil. (Contains 250 citations and includes a subject term index and title list.)

Not Available

1994-12-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


81

Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers  

SciTech Connect (OSTI)

This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of the boiler. When combined with SNCR, a NO{sub x} emission rate of 0.12-0.14 lb/MBtu can be expected when implementing a full ALTA system on this unit. Cost effectiveness of the full ALTA system was estimated at $2,152/ton NO{sub x} removed; this was less than 75% of the cost estimated for an SCR system on a unit of this size.

Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

2008-04-30T23:59:59.000Z

82

Low-Emissions Burner Technology using Biomass-Derived Liquid...  

Broader source: Energy.gov (indexed) [DOE]

Emissions Burner Technology using Biomass-Derived Liquid Fuels Low-Emissions Burner Technology using Biomass-Derived Liquid Fuels This factsheet describes a project that developed...

83

SEP Success Story: Biomass Burner Cogenerates Jobs and Electricity...  

Office of Environmental Management (EM)

SEP Success Story: Biomass Burner Cogenerates Jobs and Electricity from Lumber Mill Waste SEP Success Story: Biomass Burner Cogenerates Jobs and Electricity from Lumber Mill Waste...

84

Recovery Boiler Modeling  

E-Print Network [OSTI]

, east, e, west, w, bot tom, b, and top, t, neighbors. The neighboring cou pling coefficients (an, a., .. , etc) express the magnitudes of the convection and diffusion which occur across the control volume boundaries. The variable b p represents... represents a model of one half of the recovery boiler. The boiler has three air levels. The North, South and East boundaries of the computational domain represent the water walls of the boiler. The West boundary represents a symmetry plane. It should...

Abdullah, Z.; Salcudean, M.; Nowak, P.

85

Porous radiant burners having increased radiant output  

DOE Patents [OSTI]

Means and methods for enhancing the output of radiant energy from a porous radiant burner by minimizing the scattering and increasing the adsorption, and thus emission of such energy by the use of randomly dispersed ceramic fibers of sub-micron diameter in the fabrication of ceramic fiber matrix burners and for use therein.

Tong, Timothy W. (Tempe, AZ); Sathe, Sanjeev B. (Tempe, AZ); Peck, Robert E. (Tempe, AZ)

1990-01-01T23:59:59.000Z

86

Orimulsion in low NO{sub x} burner based combustion systems  

SciTech Connect (OSTI)

The potential of Orimulsion (a bitumen in water emulsion) as a suitable fuel for power generation boilers has been established subject to full recognition being given to the environmental aspects of its application. An important factor is the control of NO{sub x} emissions from the combustion process. Work on NO{sub x} control when firing Orimulsion has inevitably been based on the techniques utilized for low NO{sub x} fuel oil combustion. This fundamental work has indicated the different performance characteristics of these two fuels when fired in similar low NO{sub x} burner configurations. Nevertheless it has been demonstrated that Orimulsion can achieve similar, and perhaps even improved, low NO{sub x} performance when compared to heavy (No. 6) fuel oil, and can be used with equal flexibility to that of heavy fuel oil in low NO{sub x} combustion systems based on both burner and in furnace staging techniques.

Allen, J.W.; Beal, P. [International Combustion Ltd., Derby (United Kingdom). Rolls-Royce Industrial Power Group

1996-12-31T23:59:59.000Z

87

Minimize Boiler Blowdown  

SciTech Connect (OSTI)

This revised ITP tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

88

Diesel fuel burner for diesel emissions control system  

DOE Patents [OSTI]

A burner for use in the emissions system of a lean burn internal combustion engine. The burner has a special burner head that enhances atomization of the burner fuel. Its combustion chamber is designed to be submersed in the engine exhaust line so that engine exhaust flows over the outer surface of the combustion chamber, thereby providing efficient heat transfer.

Webb, Cynthia C.; Mathis, Jeffrey A.

2006-04-25T23:59:59.000Z

89

Reach: A low cost-approach to reducing stack emissions and improving the performance of oil-fired boilers  

SciTech Connect (OSTI)

Improved oil combustion technology, based upon optimization of oil atomizer and flame stabilizer design, has been retrofit to oil-fired boilers to reduce NO{sub x} emissions, particulate matter emissions, and opacity, and to provide operational and performance benefits. This technology, referred to as REACH, can be retrofit to wall-fired and tangential-fired boilers at a cost of less than $0.75/kW, a fraction of the cost of installing new burners. The technology is compatible with conventional NO{sub x} controls such as overfire air, flue gas recirculation, and low-NO{sub x} burners, and can be combined with these techniques to further reduce NO{sub x} emissions. REACH has been applied to eighty boilers representing over 14,000 MW of generating capacity. This paper describes REACH technology, its applicability and cost, and the emissions and performance results achieved in full scale applications.

Giovanni, D.V.; McElroy, M.W.; Kerho, S.E. [Electric Power Technologies, Inc., Menlo Park, CA (United States)

1996-01-01T23:59:59.000Z

90

Reverberatory screen for a radiant burner  

DOE Patents [OSTI]

The present invention relates to porous mat gas fired radiant burner panels utilizing improved reverberatory screens. The purpose of these screens is to boost the overall radiant output of the burner relative to a burner using no screen and the same fuel-air flow rates. In one embodiment, the reverberatory screen is fabricated from ceramic composite material, which can withstand higher operating temperatures than its metallic equivalent. In another embodiment the reverberatory screen is corrugated. The corrugations add stiffness which helps to resist creep and thermally induced distortions due to temperature or thermal expansion coefficient differences. As an added benefit, it has been unexpectedly discovered that the corrugations further increase the radiant efficiency of the burner. In a preferred embodiment, the reverberatory screen is both corrugated and made from ceramic composite material.

Gray, Paul E. (North East, MD)

1999-01-01T23:59:59.000Z

91

Silane-propane ignitor/burner  

DOE Patents [OSTI]

A silane propane burner for an underground coal gasification process which is used to ignite the coal and to controllably retract the injection point by cutting the injection pipe. A narrow tube with a burner tip is positioned in the injection pipe through which an oxidant (oxygen or air) is flowed. A charge of silane followed by a supply of fuel, such as propane, is flowed through the tube. The silane spontaneously ignites on contact with oxygen and burns the propane fuel.

Hill, Richard W. (Livermore, CA); Skinner, Dewey F. (Livermore, CA); Thorsness, Charles B. (Livermore, CA)

1985-01-01T23:59:59.000Z

92

Silane-propane ignitor/burner  

DOE Patents [OSTI]

A silane propane burner for an underground coal gasification process which is used to ignite the coal and to controllably retract the injection point by cutting the injection pipe. A narrow tube with a burner tip is positioned in the injection pipe through which an oxidant (oxygen or air) is flowed. A charge of silane followed by a supply of fuel, such as propane, is flowed through the tube. The silane spontaneously ignites on contact with oxygen and burns the propane fuel.

Hill, R.W.; Skinner, D.F. Jr.; Thorsness, C.B.

1983-05-26T23:59:59.000Z

93

Boiler Corrosion and Monitoring  

DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

Results of a collaborative effort to investigate and develop solutions for key material issues affecting the performance of large-scale coal-fired boilers operating at advanced conditions is presented. Advanced conditions include advanced steam temperatures, oxyfuel firing, and co-firing biomass materials. A series of laboratory experimental results are presented on fireside corrosion in environments representing air-, and oxy-fired conditions, and with coal and/or biomass as the fuel. The effects of fluctuating reducing atmospheres and heat flux effects were examined. A variety of boiler corrosion probes and sensors were developed and tested. The probes measured corrosion by section loss and the sensors by electrochemical techniques including electrochemical noise. The probes were tested in coal and waste-to-energy boilers. Correlations between section loss probes and electrochemical noise sensors allow for real-time corrosion rate measurements to be made that allow for changes in boiler operations to be tracked in terms of corrosion effects.

G. R. Holcomb; B. F. McGhee; A. T. Fry; N. J. Simms; K. Davis; Shim, H S; S. J. Bullard

2013-11-19T23:59:59.000Z

94

Burners and combustion apparatus for carbon nanomaterial production  

DOE Patents [OSTI]

The invention provides improved burners, combustion apparatus, and methods for carbon nanomaterial production. The burners of the invention provide sooting flames of fuel and oxidizing gases. The condensable products of combustion produced by the burners of this invention produce carbon nanomaterials including without limitation, soot, fullerenic soot, and fullerenes. The burners of the invention do not require premixing of the fuel and oxidizing gases and are suitable for use with low vapor pressure fuels such as those containing substantial amounts of polyaromatic hydrocarbons. The burners of the invention can operate with a hot (e.g., uncooled) burner surface and require little, if any, cooling or other forms of heat sinking. The burners of the invention comprise one or more refractory elements forming the outlet of the burner at which a flame can be established. The burners of the invention provide for improved flame stability, can be employed with a wider range of fuel/oxidizer (e.g., air) ratios and a wider range of gas velocities, and are generally more efficient than burners using water-cooled metal burner plates. The burners of the invention can also be operated to reduce the formation of undesirable soot deposits on the burner and on surfaces downstream of the burner.

Alford, J. Michael (Lakewood, CO); Diener, Michael D. (Denver, CO); Nabity, James (Arvada, CO); Karpuk, Michael (Boulder, CO)

2007-10-09T23:59:59.000Z

95

Burners and combustion apparatus for carbon nanomaterial production  

DOE Patents [OSTI]

The invention provides improved burners, combustion apparatus, and methods for carbon nanomaterial production. The burners of the invention provide sooting flames of fuel and oxidizing gases. The condensable products of combustion produced by the burners of this invention produce carbon nanomaterials including without limitation, soot, fullerenic soot, and fullerenes. The burners of the invention do not require premixing of the fuel and oxidizing gases and are suitable for use with low vapor pressure fuels such as those containing substantial amounts of polyaromatic hydrocarbons. The burners of the invention can operate with a hot (e.g., uncooled) burner surface and require little, if any, cooling or other forms of heat sinking. The burners of the invention comprise one or more refractory elements forming the outlet of the burner at which a flame can be established. The burners of the invention provide for improved flame stability, can be employed with a wider range of fuel/oxidizer (e.g., air) ratios and a wider range of gas velocities, and are generally more efficient than burners using water-cooled metal burner plates. The burners of the invention can also be operated to reduce the formation of undesirable soot deposits on the burner and on surfaces downstream of the burner.

Alford, J. Michael; Diener, Michael D; Nabity, James; Karpuk, Michael

2013-02-05T23:59:59.000Z

96

Results of heat tests of the TGE-435 main boiler in the PGU-190/220 combined-cycle plant of the Tyumen' TETs-2 cogeneration plant  

SciTech Connect (OSTI)

Special features of operation of a boiler operating as a combined-cycle plant and having its own furnace and burner unit are descried. The flow of flue gases on the boiler is increased due to feeding of exhaust gases of the GTU into the furnace, which intensifies the convective heat exchange. In addition, it is not necessary to preheat air in the convective heating surfaces (the boiler has no air preheater). The convective heating surfaces of the boiler are used for heating the feed water, thus replacing the regeneration extractions of the steam turbine (HPP are absent in the circuit) and partially replacing the preheating of condensate (the LPP in the circuit of the unit are combined with preheaters of delivery water). Regeneration of the steam turbine is primarily used for the district cogeneration heating purposes. The furnace and burner unit of the exhaust-heat boiler (which is a new engineering solution for the given project) ensures utilization of not only the heat of the exhaust gases of the GTU but also of their excess volume, because the latter contains up to 15% oxygen that oxidizes the combustion process in the boiler. Thus, the gas temperature at the inlet to the boiler amounts to 580{sup o}C at an excess air factor a = 3.50; at the outlet these parameters are utilized to T{sub out} = 139{sup o}C and a{sub out} = 1.17. The proportions of the GTU/boiler loads that can actually be organized at the generating unit (and have been checked by testing) are presented and the proportions of loads recommended for the most efficient operation of the boiler are determined. The performance characteristics of the boiler are presented for various proportions of GTU/boiler loads. The operating conditions of the superheater and of the convective trailing heating surfaces are presented as well as the ecological parameters of the generating unit.

A.V. Kurochkin; A.L. Kovalenko; V.G. Kozlov; A.I. Krivobok [Engineering Center of the Ural Power Industry (Russian Federation)

2007-01-15T23:59:59.000Z

97

Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)  

SciTech Connect (OSTI)

A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

Not Available

2012-04-01T23:59:59.000Z

98

Oil burners: Crude oil, atomization, and combustion efficiency. (Latest citations from the NTIS bibliographic database). Published Search  

SciTech Connect (OSTI)

The bibliography contains citations concerning fuel properties and boiler operations techniques to make maximum use of heavy crude oil, shale oil, and low grade fuels to reduce energy costs in boiler firing. Fuel properties pertain to chemical constituents, viscosity, desulfurization, and processing methods to upgrade the fuels. Operating techniques include atomization, dual-fuel burners, emission characteristics, and cost factors. Combustion efficiency is examined and some citations report on additives or processing techniques to improve the efficiency. The citations also report on studies of health effects in the use of synfuels, mostly as coal liquids to replace oil. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

NONE

1996-03-01T23:59:59.000Z

99

Oil burners: Crude oil, atomization, and combustion efficiency. (Latest citations from the NTIS bibliographic database). Published Search  

SciTech Connect (OSTI)

The bibliography contains citations concerning fuel properties and boiler operations techniques to make maximum use of heavy crude oil, shale oil, and low grade fuels to reduce energy costs in boiler firing. Fuel properties pertain to chemical constituents, viscosity, desulfurization, and processing methods to upgrade the fuels. Operating techniques include atomization, dual-fuel burners, emission characteristics, and cost factors. Combustion efficiency is examined and some citations report on additives or processing techniques to improve the efficiency. The citations also report on studies of health effects in the use of synfuels, mostly as coal liquids to replace oil. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

NONE

1997-06-01T23:59:59.000Z

100

NOx Control for Utility Boiler OTR Compliance  

SciTech Connect (OSTI)

Babcock & Wilcox Power Generation Group (B&W) and Fuel Tech, Inc. (Fuel Tech) teamed to evaluate an integrated solution for NO{sub x} control comprised of B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NO{sub x}OUT{reg_sign}, a selective non-catalytic reduction (SNCR) technology, capable of meeting a target emission limit of 0.15 lb NO{sub x}/10{sup 6} Btu. In a previous project sponsored by the U.S. Department of Energy (DOE), promising results were obtained with this technology from large-scale testing in B&W's 100-million Btu/hr Clean Environment Development Facility (CEDF) which simulates the conditions of large coal-fired utility boilers. Under the most challenging boiler temperatures at full load conditions, NO{sub x} emissions of 0.19 lb/10{sup 6} Btu were achieved firing Powder River Basin coal while controlling ammonia slip to less than 5 ppm. At a 40 million Btu/hr firing rate, NO{sub x} emissions were as low as 0.09 lb/10{sup 6} Btu. Improved performance with this system was proposed for this new program with injection at full load via a convective pass multiple nozzle lance (MNL) in front of the superheater tubes or in the convective tube bank. Convective pass lances represent the current state-of-the-art in SNCR and needed to be evaluated in order to assess the full potential of the combined technologies. The objective of the program was to achieve a NO{sub x} level below 0.15 lb/10{sup 6} Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign} System. Commercial installations of B&W's low-NO{sub x} burner, in combination with overfire air ports using PRB coal, have demonstrated a NO{sub x} level of 0.15 to 0.2 lb/10{sup 6} Btu under staged combustion conditions. The proposed goal of the combustion system (no SNCR) for this project is a NO{sub x} level at 0.15 lb/10{sup 6} Btu. The NO{sub x} reduction goal for SNCR is 25% from the low-NO{sub x} combustion emission levels. Therefore, overall NO{sub x} emissions would approach a level of 0.11 lb/10{sup 6} Btu in commercial installation. The goals of the program were met. At 100% load, using the MNL for very low baseline NO{sub x} (0.094 to 0.162 lb/10{sup 6} Btu depending on burner stoichiometry), an approximately 25% NO{sub x} reduction was achieved (0.071 to 0.124 lb/10{sup 6} Btu) while maintaining NH{sub 3} slip less than 6.4 ppm. At 60% load, using MNL or only wall-injectors for very low baseline NO{sub x} levels, more than 30% NO{sub x} reduction was achieved. Although site specific economic evaluation is required for each unit, our economic evaluation of DRB-4Z{reg_sign} burner and SNCR for a 500 MW{sub e} plant firing PRB shows that the least cost strategy is low-NO{sub x} burner and OFA at a cost of $210 to $525 per ton of NO{sub x} removed. Installation of SNCR allows the utilities to sell more NO{sub x} credit and it becomes economical when NO{sub x} credit cost is more than $5,275 per ton of NO{sub x}.

Hamid Farzan; Jennifer L. Sivy

2005-07-30T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


101

Fuel burner and combustor assembly for a gas turbine engine  

DOE Patents [OSTI]

A fuel burner and combustor assembly for a gas turbine engine has a housing within the casing of the gas turbine engine which housing defines a combustion chamber and at least one fuel burner secured to one end of the housing and extending into the combustion chamber. The other end of the fuel burner is arranged to slidably engage a fuel inlet connector extending radially inwardly from the engine casing so that fuel is supplied, from a source thereof, to the fuel burner. The fuel inlet connector and fuel burner coact to anchor the housing against axial movement relative to the engine casing while allowing relative radial movement between the engine casing and the fuel burner and, at the same time, providing fuel flow to the fuel burner. For dual fuel capability, a fuel injector is provided in said fuel burner with a flexible fuel supply pipe so that the fuel injector and fuel burner form a unitary structure which moves with the fuel burner.

Leto, Anthony (Franklin Lakes, NJ)

1983-01-01T23:59:59.000Z

102

Refinery burner simulation design architecture summary.  

SciTech Connect (OSTI)

This report describes the architectural design for a high fidelity simulation of a refinery and refinery burner, including demonstrations of impacts to the refinery if errors occur during the refinery process. The refinery burner model and simulation are a part of the capabilities within the Sandia National Laboratories Virtual Control System Environment (VCSE). Three components comprise the simulation: HMIs developed with commercial SCADA software, a PLC controller, and visualization software. All of these components run on different machines. This design, documented after the simulation development, incorporates aspects not traditionally seen in an architectural design, but that were utilized in this particular demonstration development. Key to the success of this model development and presented in this report are the concepts of the multiple aspects of model design and development that must be considered to capture the necessary model representation fidelity of the physical systems.

Pollock, Guylaine M.; McDonald, Michael James; Halbgewachs, Ronald D.

2011-10-01T23:59:59.000Z

103

Improve Your Boiler's Combustion Efficiency  

SciTech Connect (OSTI)

This revised ITP tip sheet on boiler combustion efficiency provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

104

Return Condensate to the Boiler  

SciTech Connect (OSTI)

This revised ITP tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

105

Super Boiler 2nd Generation Technology for Watertube Boilers  

SciTech Connect (OSTI)

This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

Mr. David Cygan; Dr. Joseph Rabovitser

2012-03-31T23:59:59.000Z

106

Safety Topic: Bunsen Burners and Hotplates  

E-Print Network [OSTI]

a medium to medium-high setting of the hot plate to heat most liquids, including water. Do not use the high setting to heat low-boiling liquids. The hot plate surface can reach a maximum temperature of 540 °C · Do.med.cornell.edu/ehs/updates/bunsen_burner_safety.htm #12;Hot Plate Procedures · Use only heat-resistant, borosilicate glassware, and check for cracks

Cohen, Robert E.

107

PULSE DRYING EXPERIMENT AND BURNER CONSTRUCTION  

SciTech Connect (OSTI)

Non steady impingement heat transfer is measured. Impingement heating consumes 130 T-BTU/Yr in paper drying, but is only 25% thermally efficient. Pulse impingement is experimentally shown to enhance heat transfer by 2.8, and may deliver thermal efficiencies near 85%. Experimental results uncovered heat transfer deviations from steady theory and from previous investigators, indicating the need for further study and a better theoretical framework. The pulse burner is described, and its roll in pulse impingement is analyzed.

Robert States

2006-07-15T23:59:59.000Z

108

Coal-water mixture fuel burner  

DOE Patents [OSTI]

The present invention represents an improvement over the prior art by providing a rotating cup burner arrangement for use with a coal-water mixture fuel which applies a thin, uniform sheet of fuel onto the inner surface of the rotating cup, inhibits the collection of unburned fuel on the inner surface of the cup, reduces the slurry to a collection of fine particles upon discharge from the rotating cup, and further atomizes the fuel as it enters the combustion chamber by subjecting it to the high shear force of a high velocity air flow. Accordingly, it is an object of the present invention to provide for improved combustion of a coal-water mixture fuel. It is another object of the present invention to provide an arrangement for introducing a coal-water mixture fuel into a combustion chamber in a manner which provides improved flame control and stability, more efficient combustion of the hydrocarbon fuel, and continuous, reliable burner operation. Yet another object of the present invention is to provide for the continuous, sustained combustion of a coal-water mixture fuel without the need for a secondary combustion source such as natural gas or a liquid hydrocarbon fuel. Still another object of the present invention is to provide a burner arrangement capable of accommodating a coal-water mixture fuel having a wide range of rheological and combustion characteristics in providing for its efficient combustion. 7 figs.

Brown, T.D.; Reehl, D.P.; Walbert, G.F.

1985-04-29T23:59:59.000Z

109

The impact of conversion to low-NO{sub x} burners on ash characteristics  

SciTech Connect (OSTI)

A research initiative focusing on the changes in coal-combustion byproducts that result from the conversion of coal-fired boilers to low-NO{sub x} burners has been implemented at the Center for Applied Energy Research (CAER). This paper presents selected results from the first such study, the conversion of East Kentucky Power`s 116 MW, wall-fired unit {number_sign}1 at the John Sherman Cooper Station in Pulaski County, Kentucky. Samples of the coal feedstock and fly ash recovered in several downstream collection vessels were collected prior to and following conversion and extensively analyzed. The results presented in this report include total carbon, petrography, mineralogy, particle size, and leaching characteristics. The major changes noted in the fly-ash properties include an increase in carbon content, a slight increase in particle size, and a decrease in glassy components in the ash following conversion. Those changes induced by the conversion to low-NO{sub x} burners are evaluated in terms of the potential impact on the marketability of the fly ash.

Robi, T.L.; Hower, J.C.; Graham, U.M.; Groppo, J.G.; Rathbone, R.F.; Taulbee, D.N. [Univ. of Kentucky, Lexington, KY (United States). Center for Applied Energy Research; Medina, S.S. [East Kentucky Power Cooperative, Winchester, KY (United States)

1995-12-31T23:59:59.000Z

110

Advanced Burners and Combustion Controls for Industrial Heat Recovery Systems  

E-Print Network [OSTI]

ADVANCED BURNERS AND COMBUSTION CONTROLS FOR INDUSTRIAL HEAT RECOVERY SYSTEMS J.L.FERRI GTE PRODUCTS CORPORATION TOWANDA, PA ABSTRACT When recuperators are installed on indus trial furnaces, burners and ratio control systems must... recuperators by demonstrating their technical and economi cal feasibility in well monitored field installations (1). During the contract, it became evident to GTE that a systems approach (recuperator, burner, and con troIs) is necessary to be accepted...

Ferri, J. L.

111

Small boiler uses waste coal  

SciTech Connect (OSTI)

Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

Virr, M.J. [Spinheat Ltd. (United States)

2009-07-15T23:59:59.000Z

112

Boiler Maximum Achievable Control Technology (MACT) Technical...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

for Industrial, Commercial, and Institutional (ICI) Boilers and Process Heaters, February 2013 Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004...

113

The Front Burner Cybersecurity The ACIO for Cybersecurity  

Broader source: Energy.gov (indexed) [DOE]

Special Edition of The Front Burner Cybersecurity The ACIO for Cybersecurity Issue No. 13 October 2012 National Cybersecurity Awareness Month October 2012 The Department of Energy...

114

Specifying Waste Heat Boilers  

E-Print Network [OSTI]

of incinerator.whether fixed bed.rotary kiln or fluid bed.Sla9ging constituents present in the gas can result in bridging of tubes by molten salts if tube spacing is not wide,particularly at the boiler inlet.Ash hoppers ,soot blowers and cleaning lanes... take various configurations as seen in Fig 1 to ~.Consultants and engineers who specify and evaluate HRSGs should be aware that several factors influence the final configuration of HRSGs.Some of these factors are discussed below. SYSTEM...

Ganapathy, V.

115

Boilers | Open Energy Information  

Open Energy Info (EERE)

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Office of Inspector GeneralDepartmentAUDIT REPORTOpenWendeGuo Feng Bio JumpVenturesCoral CapitalBoilers Jump to:

116

Demonstration of sorbent injection technology on a tangentially coal-fired utility boiler (Yorktown Limb Demonstration)  

SciTech Connect (OSTI)

Limestone Injection Multistage Burner (LIMB) technology has been successfully demonstrated on a tangentially fired coal-burning utility boiler, Virginia Power`s 180 MWe Yorktown Unit No. 2. This document summarizes the activities conducted, and results achieved, under this EPA-sponsored demonstration program. LIMB combines furnace injection of a calcium-based sorbent for moderate reductions of sulfur dioxide with a low nitrogen oxide firing system for NO{sub x} emissions reduction. The process is attractive for retrofit of existing coal-burning utility boilers, since the capital equipment requirements and overall sulfur reduction costs per ton of SO{sub 2} removed are less than for most other options, such as wet flue gas desulfurization. Five sorbents were tested: commercial hydrated lime, with and without calcium lignosulfonate treatment, each from two suppliers, and finely pulverized limestone. The effects of LIMB operation on boiler, electrostatic precipitator (ESP), and ash handling system performance are also discussed. The most significant impact on boiler performance was the deposition rate of LIMB solids plus flyash on boiler convective surfaces during continuous operation, resulting in poorer boiler heat transfer performance and higher temperatures leaving the boiler. Continuous operation of the sootblowing system minimized this effect. The results of two ESP performance tests which were conducted during continuous LIMB operation are discussed and compared to results from similar testing conducted without LIMB operation. Ash conditioning and disposal during LIMB operation at Yorktown was significantly affected by the unreacted lime in the ash. These problems, as well as suggested precautions to avoid them, are discussed. Recommendations for LIMB commercialization, and an evaluation of the economics of the technology in comparison to a conventional flue gas desulfurization system, are discussed.

Clark, J.P.; Koucky, R.W.; Gogineni, M.R. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

1995-06-01T23:59:59.000Z

117

Performance of a small scale boiler burner in the firing of fuel blends  

E-Print Network [OSTI]

, partially composted feedlot manure, and finished composted feedlot manure. Performance characteristics and emission data were taken for each case. A summary of the results is as follows: (I) sulfur Wyoming coal was fired and a gasification efficiency...

Frazzitta, Stephen

1993-01-01T23:59:59.000Z

118

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS  

SciTech Connect (OSTI)

During the last reporting period the experimental setup in the University of Utah Laminar-Flow Drop Tube was modified to allow for batch experiments. This modification was made in order to guarantee complete conversion of the char in the reactor. Once the setup was optimized, the effect of particle size, oxygen concentration, type of char and NO bulk concentration on the conversion of char-N to NO was evaluated. In this report, we present the results obtained for different chars and for different NO background concentrations. The effect of oxygen and particle size is currently being analyzed and will be presented in the final report. Experiments were performed with three different carbonaceous materials and were conducted at temperatures close to that of pulverized combustion conditions (1700 K) in a laminar drop tube reactor under inert and oxidizing atmospheres. The results obtained show that the process of NO reduction on the char surface plays an important role on the total amount of char-N converted to NOx. This effect tends to reduce as the NO background concentration is reduced and doesn't seem to strongly depend on the nature of the char. Some of these results were presented at the 2nd Joint Meeting of the US Sections of the Combustion Institute, held in March of 2001. In addition to the experimental observations on char-N conversion to NO, a single particle model was developed and the predictions of the model were compared with the experimental results. Although the model predicts the linear reduction on the conversion of char-N to NO, it overpredicts the general value. A higher value for the rate of NO destruction on char surface doesn't seem to explain this phenomenon, which may be more related to the availability of char surface for the destruction of NO.

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; T.H. Fletcher; H. Zhang

2001-06-01T23:59:59.000Z

119

CHP Integrated with Burners for Packaged Boilers - Fact Sheet, April 2014 |  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:Year in Review: Top FiveDepartment of Energy BuildingsBuriedJune

120

Combined Heat and Power (CHP) Integrated with Burners for Packaged Boilers  

Broader source: Energy.gov (indexed) [DOE]

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr May Jun Jul(Summary) "ofEarly Career Scientists'Montana. DOCUMENTS AVAILABLE FORSuperiorThe Office ofScience| Department of3Combined|

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


121

Process to improve boiler operation by supplemental firing with thermally beneficiated low rank coal  

DOE Patents [OSTI]

The invention described is a process for improving the performance of a commercial coal or lignite fired boiler system by supplementing its normal coal supply with a controlled quantity of thermally beneficiated low rank coal, (TBLRC). This supplemental TBLRC can be delivered either to the solid fuel mill (pulverizer) or directly to the coal burner feed pipe. Specific benefits are supplied based on knowledge of equipment types that may be employed on a commercial scale to complete the process. The thermally beneficiated low rank coal can be delivered along with regular coal or intermittently with regular coal as the needs require.

Sheldon, Ray W. (Huntley, MT)

2001-01-01T23:59:59.000Z

122

Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994  

SciTech Connect (OSTI)

The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

Sommer, T.; Melick, T.; Morrison, D.

1994-12-31T23:59:59.000Z

123

Turbine Burners: Flameholding in Accelerating Flow W. A. Sirignano1  

E-Print Network [OSTI]

1 Turbine Burners: Flameholding in Accelerating Flow W. A. Sirignano1 , D. Dunn-Rankin2 , F. Liu3 B, Irvine Abstract A review of turbine-burner research and some relevant background issues is presented. Previous work on thermal cycle analysis for augmentative combustion in the passages of the turbine

Liu, Feng

124

Gas reburning in tangentially-fired, wall-fired and cyclone-fired boilers  

SciTech Connect (OSTI)

Gas Reburning has been successfully demonstrated for over 4,428 hours on three coal fired utility boilers as of March 31, 1994. Typically, NO{sub x} reductions have been above 60% in long-term, load-following operation. The thermal performance of the boilers has been virtually unaffected by Gas Reburning. At Illinois Power`s Hennepin Station, Gas Reburning in a 71 MWe tangentially-fired boiler achieved an average NO{sub x} reduction of 67% from the original baseline NO{sub x} level of 0.75 lb NO{sub x}/10{sup 6} Btu over a one year period. The nominal natural gas input was 18% of total heat input. Even at 10% gas heat input, NO{sub x} reduction of 55% was achieved. At Public Service Company of Colorado`s Cherokee Station, a Gas Reburning-Low NO{sub x} Burner system on a 172 MWe wall-fired boiler has achieved overall NO{sub x} reductions of 60--73% in parametric and long-term testing, based on the original baseline NO{sub x} level of 0.73 lb/10{sup 6} Btu. NO{sub x} reduction is as high as 60--65% even at relatively low natural gas usage (5--10% of total heat input). The NO{sub x} reduction by Low NO{sub x} Burners alone is typically 30--40%. NO{sub x} reduction has been found to be insensitive to changes in recirculated flue gas (2--7% of total flue gas) injected with natural gas. At City Water, Light and Power Company`s Lakeside Station in Springfield, Illinois, Gas Reburning in a 33 MWe cyclone-fired boiler has achieved an average NO{sub x} reduction of 66% (range 52--77%) at gas heat inputs of 20--26% in long-term testing, based on a baseline NO{sub x} level of 1.0 lb/10{sup 6} Btu (430 mg/MJ). This paper presents a summary of the operating experience at each site and discusses the long term impacts of applying this technology to units with tangential, cyclone and wall-fired (with Low NO{sub x} Burner) configurations.

May, T.J. [Illinois Power Co., Decatur, IL (United States); Rindahl, E.G. [Public Service Co. of Colorado, Denver, CO (United States); Booker, T. [City Water Light and Power, Springfield, IL (United States)] [and others

1994-12-31T23:59:59.000Z

125

Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings  

SciTech Connect (OSTI)

Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

2009-07-15T23:59:59.000Z

126

Applying Nonlinear Signal Analysis Technologies to Flame Scanner Signals to Improve Staging of Cyclone Boilers for NOx control  

SciTech Connect (OSTI)

Cyclone{trademark} boiler owners continue to drive down NO{sub x} emissions by increasingly sophisticated staging and air distribution schemes. For example, Alliant Energy has employed RMT's SmartBurn{reg_sign} technology, and Ameren UE has pioneered neural nets to reduce emissions. Over the last 11 years under sponsorship of EPRI, the team of ORNL and B&W has developed pulverized coal burner diagnostic technology by applying nonlinear signal analysis techniques to flame scanner signals. The team has extended the technology to cyclones to facilitate deeper staging of the cyclones to reduce NO{sub x} emissions. Development projects were conducted at the Alliant Energy Edgewater Units 3 and 4, and Ameren UE Sioux Unit 1. Nonlinear analysis statistics were correlated to upsets in cyclone operation resulting from poor air distribution in the burner and barrel. The team demonstrated that the lighter and main flame scanners can be used to independently guide adjustments to the burner and barrel.

Flynn, T. J. [Babcock and Wilcox Company, The; Bailey, R. T. [Babcock and Wilcox Company, The; Fuller, T. A. [Babcock and Wilcox Company, The; FINNEY, Charles E A [ORNL; Daw, C Stuart [ORNL; Stallings, J. [Electric Power Research Institute (EPRI); Himes, R. [Electric Power Research Institute (EPRI); Bermke, R. [Alliant Energy

2006-08-01T23:59:59.000Z

127

Advanced oil burner for residential heating -- development report  

SciTech Connect (OSTI)

The development of advanced oil burner concepts has long been a part of Brookhaven National Laboratory`s (BNL) oil heat research program. Generally, goals of this work include: increased system efficiency, reduced emissions of soot and NO{sub x}, and the practical extension of the firing rate range of current burners to lower input rates. The report describes the results of a project at BNL aimed at the development of air atomized burners. Two concepts are discussed. The first is an air atomizer which uses air supplied at pressures ranging from 10 to 20 psi and requiring the integration of an air compressor in the system. The second, more novel, approach involves the use of a low-pressure air atomizing nozzle which requires only 8-14 inches of water air pressure for fuel atomization. This second approach requires the use of a fan in the burner instead of a compressor although the fan pressure is higher than with conventional, pressure atomized retention head burners. In testing the first concept, high pressure air atomization, a conventional retention head burner was modified to accept the new nozzle. In addition, the burner head was modified to reduce the flow area to maintain roughly 1 inch of water pressure drop across the head at a firing rate of 0.25 gallons of oil per hour. The burner ignited easily and could be operated at low excess air levels without smoke. The major disadvantage of this burner approach is the need for the air compressor as part of the system. In evaluating options, a vane-type compressor was selected although the use of a compressor of this type will lead to increased burner maintenance requirements.

Butcher, T.A.

1995-07-01T23:59:59.000Z

128

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

SciTech Connect (OSTI)

Forced outages and boiler unavailability in conventional coal-fired fossil power plants is most often caused by fireside corrosion of boiler waterwalls. Industry-wide, the rate of wall thickness corrosion wastage of fireside waterwalls in fossil-fired boilers has been of concern for many years. It is significant that the introduction of nitrogen oxide (NOx) emission controls with staged burners systems has increased reported waterwall wastage rates to as much as 120 mils (3 mm) per year. Moreover, the reducing environment produced by the low-NOx combustion process is the primary cause of accelerated corrosion rates of waterwall tubes made of carbon and low alloy steels. Improved coatings, such as the MCrAl nanocoatings evaluated here (where M is Fe, Ni, and Co), are needed to reduce/eliminate waterwall damage in subcritical, supercritical, and ultra-supercritical (USC) boilers. The first two tasks of this six-task project-jointly sponsored by EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)-have focused on computational modeling of an advanced MCrAl nanocoating system and evaluation of two nanocrystalline (iron and nickel base) coatings, which will significantly improve the corrosion and erosion performance of tubing used in USC boilers. The computational model results showed that about 40 wt.% is required in Fe based nanocrystalline coatings for long-term durability, leading to a coating composition of Fe-25Cr-40Ni-10 wt.% Al. In addition, the long term thermal exposure test results further showed accelerated inward diffusion of Al from the nanocrystalline coatings into the substrate. In order to enhance the durability of these coatings, it is necessary to develop a diffusion barrier interlayer coating such TiN and/or AlN. The third task 'Process Advanced MCrAl Nanocoating Systems' of the six-task project jointly sponsored by the Electric Power Research Institute, EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)- has focused on processing of advanced nanocrystalline coating systems and development of diffusion barrier interlayer coatings. Among the diffusion interlayer coatings evaluated, the TiN interlayer coating was found to be the optimum one. This report describes the research conducted under the Task 3 workscope.

David W. Gandy; John P. Shingledecker

2011-04-11T23:59:59.000Z

129

Recover Heat from Boiler Blowdown  

SciTech Connect (OSTI)

This revised ITP tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

130

Conceptual Design of Oxygen-Based PC Boiler  

SciTech Connect (OSTI)

Coal is presently the world's primary fuel for generating electrical power and, being more abundant and less expensive than oil or natural gas, is expected to continue its dominance into the future. Coal, however, is more carbon intensive than natural gas and oil and consequently coal-fired power plants are large point source emitters of carbon dioxide (CO{sub 2}). Since CO{sub 2} is a greenhouse gas, which may have an adverse impact on the world's climate/weather patterns, studies have been conducted to determine the feasibility and economic impact of capturing power plant CO{sub 2} emissions for pipeline transport to a sequestration/storage site. The stack gas that exhausts from a modern coal-fired power plant typically contains about 15% CO{sub 2} on a dry volume basis. Although there are numerous processes available for removing CO{sub 2} from gas streams, gas scrubbing with amine solvent is best suited for this application because of the large gas volumes and low CO{sub 2} concentrations involved. Unfortunately the energy required to regenerate the solvent for continued use as a capturing agent is large and imposes a severe energy penalty on the plant. In addition this ''back end'' or post combustion cleanup requires the addition of large vessels, which, in retrofit applications, are difficult to accommodate. As an alternative to post combustion scrubbing, Foster Wheeler (FW) has proposed that the combustion process be accomplished with oxygen rather than air. With all air nitrogen eliminated, a CO{sub 2}-water vapor rich flue gas will be generated. After condensation of the water vapor, a portion of the flue gas will be recirculated back to the boiler to control the combustion temperature and the balance of the CO{sub 2} will be processed for pipeline transport. This proposed oxygen-carbon dioxide (O{sub 2}/CO{sub 2}) combustion process eliminates the need for CO{sub 2} removal/separation and reduces the cost of supplying a CO{sub 2} rich stream for sequestration. FW has developed a conceptual design of an O{sub 2} fired boiler to determine overall plant performance and economics. Five subtasks were conducted: (1) a literature review, (2) a system design and analysis, (3) a low NOx burner design and analysis, (4) a furnace and heat recovery area design analysis, and (5) an economic analysis. The objective of the literature search is to locate any data/information relevant to the Oxygen-Based PC Boiler conceptual design. The objective of the system design and analysis task is to optimize the PC boiler plant by maximizing system efficiency within practical considerations. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 MW plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.6% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 65% of the air-fired reference case. The objective of the low NOx burner design and analysis task is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent CFD computer program. Four burner designs were developed: (1) with no OFG and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was made of a single wall-fired burner and horizontal portion of the furnace from the wall to the center. Without primary gas sw

Andrew Seltzer; Zhen Fan

2005-09-01T23:59:59.000Z

131

Superconducting Topological Insulators  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Superconducting Topological Insulators Superconducting Topological Insulators Print Wednesday, 26 January 2011 00:00 Three-dimensional topological insulators (TIs), discovered...

132

Coal-water slurry fuel combustion testing in an oil-fired industrial boiler. Semiannual technical progress report, February 15--August 15, 1996  

SciTech Connect (OSTI)

The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) expanded demonstration and evaluation (installing a CWSF preparation circuit, performing baseline tests firing No. 6 fuel oil, and conducting additional CWSF testing). The boiler testing and evaluation will determine if the CWSF combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion tendencies, and fuel transport, storage, and handling characteristics can be accommodated in a boiler system designed to fire heavy fuel oil. In addition, the proof-of-concept demonstration will generate data to determine how the properties of a CWSF and its parent coal affect boiler performance. The economic factors associated with retrofitting boilers is also evaluated. The first three phases have been completed and the combustion performance of the burner that was provided with the boiler did not meet performance goals. A maximum coal combustion efficiency of 95% (compared to a target of 98%) was achieved and natural gas cofiring (15% of the total thermal input) was necessary to maintain a stable flame. Consequently, the first demonstration was terminated after 500 hours. The second CWSF demonstration (Phase 4) was conducted with a proven coal-designed burner. Prior to starting the second demonstration, a CWSF preparation circuit was constructed to provide flexibility in CWSF production. The circuit initially installed involved single-stage grinding. A regrind circuit was recently installed and was evaluated. A burner was installed from ABB Combustion Engineering (ABB/CE) and was used to generate baseline data firing No. 6 fuel oil and fire CWSF. A temporary storage system for No. 6 fuel oil was installed and modifications to the existing CWSF handling and preheating system were made to accommodate No. 6 oil.

Miller, B.G.; Scaroni, A.W.

1997-06-03T23:59:59.000Z

133

Modelling of NO{sub x} reduction strategies applied to 350 MW(e) utility boilers  

SciTech Connect (OSTI)

A computational fluid dynamics model has been combined with a NO{sub x} chemistry post-processor to predict the formation and destruction of nitric oxide in three-dimensional furnaces burning pulverized fuel. The model considers the complex interaction of turbulent flow, heat transfer, combustion, and NO{sub x} reaction chemistry. Lagrangian particle dynamics are used to track burning pulverized coal particles through the computational cells. Fuel nitrogen is released in proportion to the burnout of the particle. A range of combustion NO{sub x} reduction strategies has been applied to two 350 MW(e) utility boilers burning different coals. A medium volatile bituminous coal is fired using low NO{sub x} burners in one furnace and a sub-bituminous coal is burnt using conventional swirl burners in a different furnace. The strategies include: burner out of service, overfire air, reduction in excess air, change in particle size, and fuel reburn. In general NO{sub x} predictions are better for the sub-bituminous coal than for the medium volatile bituminous coal. Typical NO{sub x} prediction errors are {+-} 10 percent.

Visona, S.P.; Singh, B. [AUSTA Electric, Brisbane (Australia); Stanmore, B.R. [Dept. of Chemical Engineering, Brisbane (Australia)

1997-07-01T23:59:59.000Z

134

J.R. Simplot: Burner Upgrade Project Improves Performance and...  

Broader source: Energy.gov (indexed) [DOE]

Company saved energy and money by increasing the efficiency of the steam system in its potato processing plant in Caldwell, Idaho. J.R. Simplot: Burner Upgrade Project Improves...

135

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

SciTech Connect (OSTI)

Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

2013-09-30T23:59:59.000Z

136

Advanced Petrochemical Process Heating with the Pyrocore Burner  

E-Print Network [OSTI]

natural gas or refinery process gas and designed to take full advantage of the Pyrocore burner's radiant heat transfer characteristics. This will result in a process heater with design and performance attributes that will be attractive to users...ADVANCED PETROCHEMICAL PROCESS HEATING WITH THE PYROCORE BURNER WAYNE V. KRILL ANDREW C. MINDEN LESLIE W. DONALDSON, JR. Vice President Project Engineer Manager, Process Systems Research Alzeta Corporation Alzeta Corporation Gas Research...

Krill, W. V.; Minden, A. C.; Donaldson, L. W. Jr.

137

Steam Conservation and Boiler Plant Efficiency Advancements  

E-Print Network [OSTI]

This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing...

Fiorino, D. P.

138

Advanced burner test reactor preconceptual design report.  

SciTech Connect (OSTI)

The goals of the Global Nuclear Energy Partnership (GNEP) are to expand the use of nuclear energy to meet increasing global energy demand, to address nuclear waste management concerns and to promote non-proliferation. Implementation of the GNEP requires development and demonstration of three major technologies: (1) Light water reactor (LWR) spent fuel separations technologies that will recover transuranics to be recycled for fuel but not separate plutonium from other transuranics, thereby providing proliferation-resistance; (2) Advanced Burner Reactors (ABRs) based on a fast spectrum that transmute the recycled transuranics to produce energy while also reducing the long term radiotoxicity and decay heat loading in the repository; and (3) Fast reactor fuel recycling technologies to recover and refabricate the transuranics for repeated recycling in the fast reactor system. The primary mission of the ABR Program is to demonstrate the transmutation of transuranics recovered from the LWR spent fuel, and hence the benefits of the fuel cycle closure to nuclear waste management. The transmutation, or burning of the transuranics is accomplished by fissioning and this is most effectively done in a fast spectrum. In the thermal spectrum of commercial LWRs, some transuranics capture neutrons and become even heavier transuranics rather than being fissioned. Even with repeated recycling, only about 30% can be transmuted, which is an intrinsic limitation of all thermal spectrum reactors. Only in a fast spectrum can all transuranics be effectively fissioned to eliminate their long-term radiotoxicity and decay heat. The Advanced Burner Test Reactor (ABTR) is the first step in demonstrating the transmutation technologies. It directly supports development of a prototype full-scale Advanced Burner Reactor, which would be followed by commercial deployment of ABRs. The primary objectives of the ABTR are: (1) To demonstrate reactor-based transmutation of transuranics as part of an advanced fuel cycle; (2) To qualify the transuranics-containing fuels and advanced structural materials needed for a full-scale ABR; and (3) To support the research, development and demonstration required for certification of an ABR standard design by the U.S. Nuclear Regulatory Commission. The ABTR should also address the following additional objectives: (1) To incorporate and demonstrate innovative design concepts and features that may lead to significant improvements in cost, safety, efficiency, reliability, or other favorable characteristics that could promote public acceptance and future private sector investment in ABRs; (2) To demonstrate improved technologies for safeguards and security; and (3) To support development of the U.S. infrastructure for design, fabrication and construction, testing and deployment of systems, structures and components for the ABRs. Based on these objectives, a pre-conceptual design of a 250 MWt ABTR has been developed; it is documented in this report. In addition to meeting the primary and additional objectives listed above, the lessons learned from fast reactor programs in the U.S. and worldwide and the operating experience of more than a dozen fast reactors around the world, in particular the Experimental Breeder Reactor-II have been incorporated into the design of the ABTR to the extent possible.

Chang, Y. I.; Finck, P. J.; Grandy, C.; Cahalan, J.; Deitrich, L.; Dunn, F.; Fallin, D.; Farmer, M.; Fanning, T.; Kim, T.; Krajtl, L.; Lomperski, S.; Moisseytsev, A.; Momozaki, Y.; Sienicki, J.; Park, Y.; Tang, Y.; Reed, C.; Tzanos, C; Wiedmeyer, S.; Yang, W.; Chikazawa, Y.; JAEA

2008-12-16T23:59:59.000Z

139

Sootblowing optimization for improved boiler performance  

DOE Patents [OSTI]

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

2012-12-25T23:59:59.000Z

140

Sootblowing optimization for improved boiler performance  

DOE Patents [OSTI]

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

2013-07-30T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

Dual-water mixture fuel burner  

DOE Patents [OSTI]

A coal-water mixture (CWM) burner includes a conically shaped rotating cup into which fuel comprised of coal particles suspended in a slurry is introduced via a first, elongated inner tube coupled to a narrow first end portion of the cup. A second, elongated outer tube is coaxially positioned about the first tube and delivers steam to the narrow first end of the cup. The fuel delivery end of the inner first tube is provided with a helical slot on its lateral surface for directing the CWM onto the inner surface of the rotating cup in the form of a uniform, thin sheet which, under the influence of the cup's centrifugal force, flows toward a second, open, expanded end portion of the rotating cup positioned immediately adjacent to a combustion chamber. The steam delivered to the rotating cup wets its inner surface and inhibits the coal within the CWM from adhering to the rotating cup. A primary air source directs a high velocity air flow coaxially about the expanded discharge end of the rotating cup for applying a shear force to the CWM in atomizing the fuel mixture for improved combustion. A secondary air source directs secondary air into the combustion chamber adjacent to the outlet of the rotating cup at a desired pitch angle relative to the fuel mixture/steam flow to promote recirculation of hot combustion gases within the ignition zone for increased flame stability.

Brown, Thomas D. (Finleyville, PA); Reehl, Douglas P. (Pittsburgh, PA); Walbert, Gary F. (Library, PA)

1986-08-05T23:59:59.000Z

142

Covered Product Category: Commercial Boilers  

Broader source: Energy.gov [DOE]

The Federal Energy Management Program (FEMP) provides acquisition guidance and Federal efficiency requirements for commercial boilers, which is a FEMP-designated product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

143

Underdeposit corrosion in boiler applications  

SciTech Connect (OSTI)

Corrosion in industrial boilers is often associated with localized deposits. The most severe corrosion damage is often beneath the deposit. Waterside deposits can result in tube metal temperatures above the safe working limit for low-carbon steel. The variable of elevated metal temperature influences interactions between the deposit and corrosion processes under the deposit. Four case histories are discussed.

Seels, F.H.

1987-05-01T23:59:59.000Z

144

Implementation of Boiler Best Practices  

E-Print Network [OSTI]

. It also makes it easier to assign a value to the projects that are indicated by the questionnaire. The ten sections examine feedwater system performance and capability, with target limits for mixed-bed, two-bed, and softened water operation, boiler...

Blake, N. R.

145

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect (OSTI)

This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

2003-01-30T23:59:59.000Z

146

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions.  

E-Print Network [OSTI]

??Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers,… (more)

Yang, Dong

2008-01-01T23:59:59.000Z

147

Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)  

SciTech Connect (OSTI)

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

Not Available

2014-11-01T23:59:59.000Z

148

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring  

SciTech Connect (OSTI)

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

Dentz, J.; Henderson, H.; Varshney, K.

2014-09-01T23:59:59.000Z

149

Kraft recovery boiler physical and chemical processes  

SciTech Connect (OSTI)

The focus of this book is on the recent research into the physical and chemical processes occurring in and around a black liquor recovery boiler. Almost all of the detailed technical information in this book has previously appeared in the open literature. The purpose here is not to present research for the first time, but to present it in a context of the other processes occurring in recovery boilers. Topics covered include: general characteristics of recovery boilers; black liquor thermal and transport properties; black liquor droplet formation and combustion; recovery boiler char bed processes; flow and mixing in Kraft recovery boilers; entrainment and carryover in recovery furnaces; fume formation and dust chemistry; deposits and boiler plugging; and recovery boiler thermal performance. 257 refs., 102 figs., 38 tabs.

Adams, T.N.; Frederick, W.J. (Adams (Terry N.), Tacoma, WA (USA); Oregon State Univ., Corvallis, OR (USA). Dept. of Chemical Engineering)

1988-01-01T23:59:59.000Z

150

Alternate Materials for Recovery Boiler Superheater Tubes  

SciTech Connect (OSTI)

The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

2009-01-01T23:59:59.000Z

151

Advanced combustion system for industrial boilers. Phase 2, Quarterly technical progress report, October--December 1990  

SciTech Connect (OSTI)

This During this quarter, work continued on development/improvement of the low-NO{sub x} coal combustor for the boiler system. Reburning tests were conducted in the external, water-cooled test duct with a length of 15 feet using ultra fine coal with propane to reduce the NO{sub x} levels to as low as 0.295 lb-NO{sub x}/MBtu. Work also continued on design/construction of the new coal-feed system that will be used for the 100-hour demonstration test with the on-line refillable coal hopper operating in air at atmospheric pressure. Coal will be loaded into the hopper from bulk bags. Initial testing of the UTSI boiler control and automation system was successful. Normally-pulverized coal with approximately 70% passing a number 200 sieve was burned in the external test duct. Initial flame-visualization tests were successful, and the burner was able to handle coal without being micronized to the ultra fine level. Refractory was poured for a new combustor second-stage assembly. Subsequently, the combustor was installed inside the 200 hp fire-tube boiler.

Wagoner, C.L.; Foote, J.P.; Millard, W.P.; Attig, R.C.; Schulz, R.J.

1990-12-31T23:59:59.000Z

152

Predictive modelling of boiler fouling  

SciTech Connect (OSTI)

In this reporting period, efforts were initiated to supplement the comprehensive flow field description obtained from the RNG-Spectral Element Simulations by incorporating, in a general framework, appropriate modules to model particle and condensable species transport to the surface. Specifically, a brief survey of the literature revealed the following possible mechanisms for transporting different ash constituents from the host gas to boiler tubes as deserving prominence in building the overall comprehensive model: (1) Flame-volatilized species, chiefly sulfates, are deposited on cooled boiler tubes via the mechanism of classical vapor diffusion. This mechanism is more efficient than the particulate ash deposition, and as a result there is usually an enrichment of condensable salts, chiefly sulfates, in boiler deposits; (2) Particle diffusion (Brownian motion) may account for deposition of some fine particles below 0. 1 mm in diameter in comparison with the mechanism of vapor diffusion and particle depositions, however, the amount of material transported to the tubes via this route is probably small. (3) Eddy diffusion, thermophoretic and electrophoretic deposition mechanisms are likely to have a marked influence in transporting 0.1 to 5[mu]m particles from the host gas to cooled boiler tubes; (4) Inertial impaction is the dominant mechanism in transporting particles above 5[mu]m in diameter to water and steam tubes in pulverized coal fired boiler, where the typical flue gas velocity is between 10 to 25 m/s. Particles above 10[mu]m usually have kinetic energies in excess of what can be dissipated at impact (in the absence of molten sulfate or viscous slag deposit), resulting in their entrainment in the host gas.

Not Available

1992-01-01T23:59:59.000Z

153

Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems  

SciTech Connect (OSTI)

A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in coal-fired boilers resulting from the coexistence of sulfur and chlorine in the fuel. A new corrosion mechanism, i.e., “Active Sulfidation Corrosion Mechanism,” has been proposed to account for the accelerated corrosion wastage observed on the furnace walls of utility boilers burning coals containing sulfur and chlorine. In addition, a second corrosion mechanism, i.e., “Active Sulfide-to-Oxide Corrosion Mechanism,” has been identified to account for the rapid corrosion attack on superheaters and reheaters. Both of the newly discovered corrosion mechanisms involve the formation of iron chloride (FeCl2) vapor from iron sulfide (FeS) and HCl, followed by the decomposition of FeCl2 via self-sustaining cycling reactions. For higher alloys containing sufficient chromium, the attack on superheaters and reheaters is dominated by Hot Corrosion in the presence of a fused salt. Furthermore, two stages of the hot corrosion mechanism have been identified and characterized in detail. The initiation of hot corrosion attack induced by molten sulfate leads to Stage 1 “acidic” fluxing and re-precipitation of the protective scale formed initially on the deposit-covered alloy surfaces. Once the protective scale is penetrated, Stage 2 Hot Corrosion is initiated, which is dominated by “basic” fluxing and re-precipitation of the scale in the fused salt. Based on the extensive corrosion information generated from this project, corrosion modeling was performed using non-linear regression analysis. As a result of the modeling efforts, two predictive equations have been formulated, one for furnace walls and the other for superheaters and reheaters. These first-of-the-kind equations can be used to estimate the corrosion rates of boiler tubes based on coal chemistry, alloy compositions, and boiler operating conditions for advanced boiler systems.

Kung, Steven; Rapp, Robert

2014-08-31T23:59:59.000Z

154

Superheater Corrosion In Biomass Boilers: Today's Science and Technology  

SciTech Connect (OSTI)

This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the convective pass into the hot recirculated fluidizing medium and adding an insulating layer to superh

Sharp, William (Sandy) [SharpConsultant

2011-12-01T23:59:59.000Z

155

The Enbridge "Steam Saver" Program: Steam Boiler Plant Efficiency-Update to Year End 2005  

E-Print Network [OSTI]

industrial sectors are represented. The automotive, pulp-and -paper, petrochemical and steel industries are particularly large energy and steam users. Food and beverage processors are also heavy steam consumers. The Enbridge franchise service area... summary of the results of the boiler plant audit program. This data excludes other programs such as steam trap surveys and insulation surveys to be presented later in this paper. In summary, 13.7% of the total fuel can be saved if all identified...

Griffin, B.; Johnson, D.

2006-01-01T23:59:59.000Z

156

Oxy-Combustion Burner and Integrated Pollutant Removal Research and Development Test Facility  

SciTech Connect (OSTI)

A high flame temperature oxy-combustion test facility consisting of a 5 MWe equivalent test boiler facility and 20 KWe equivalent IPR® was constructed at the Hammond, Indiana manufacturing site. The test facility was operated natural gas and coal fuels and parametric studies were performed to determine the optimal performance conditions and generated the necessary technical data required to demonstrate the technologies are viable for technical and economic scale-up. Flame temperatures between 4930-6120F were achieved with high flame temperature oxy-natural gas combustion depending on whether additional recirculated flue gases are added to balance the heat transfer. For high flame temperature oxy-coal combustion, flame temperatures in excess of 4500F were achieved and demonstrated to be consistent with computational fluid dynamic modeling of the burner system. The project demonstrated feasibility and effectiveness of the Jupiter Oxygen high flame temperature oxy-combustion process with Integrated Pollutant Removal process for CCS and CCUS. With these technologies total parasitic power requirements for both oxygen production and carbon capture currently are in the range of 20% of the gross power output. The Jupiter Oxygen high flame temperature oxy-combustion process has been demonstrated at a Technology Readiness Level of 6 and is ready for commencement of a demonstration project.

Mark Schoenfield; Manny Menendez; Thomas Ochs; Rigel Woodside; Danylo Oryshchyn

2012-09-30T23:59:59.000Z

157

Flame quality monitor system for fixed firing rate oil burners  

DOE Patents [OSTI]

A method and apparatus for determining and indicating the flame quality, or efficiency of the air-fuel ratio, in a fixed firing rate heating unit, such as an oil burning furnace, is provided. When the flame brightness falls outside a preset range, the flame quality, or excess air, has changed to the point that the unit should be serviced. The flame quality indicator output is in the form of lights mounted on the front of the unit. A green light indicates that the flame is about in the same condition as when the burner was last serviced. A red light indicates a flame which is either too rich or too lean, and that servicing of the burner is required. At the end of each firing cycle, the flame quality indicator goes into a hold mode which is in effect during the period that the burner remains off. A yellow or amber light indicates that the burner is in the hold mode. In this mode, the flame quality lights indicate the flame condition immediately before the burner turned off. Thus the unit can be viewed when it is off, and the flame condition at the end of the previous firing cycle can be observed.

Butcher, Thomas A. (Pt. Jefferson, NY); Cerniglia, Philip (Moriches, NY)

1992-01-01T23:59:59.000Z

158

OPTIMIZATION OF COAL PARTICLE FLOW PATTERNS IN LOW NOX BURNERS  

SciTech Connect (OSTI)

It is well understood that the stability of axial diffusion flames is dependent on the mixing behavior of the fuel and combustion air streams. Combustion aerodynamic texts typically describe flame stability and transitions from laminar diffusion flames to fully developed turbulent flames as a function of increasing jet velocity. Turbulent diffusion flame stability is greatly influenced by recirculation eddies that transport hot combustion gases back to the burner nozzle. This recirculation enhances mixing and heats the incoming gas streams. Models describing these recirculation eddies utilize conservation of momentum and mass assumptions. Increasing the mass flow rate of either fuel or combustion air increases both the jet velocity and momentum for a fixed burner configuration. Thus, differentiating between gas velocity and momentum is important when evaluating flame stability under various operating conditions. The research efforts described herein are part of an ongoing project directed at evaluating the effect of flame aerodynamics on NO{sub x} emissions from coal fired burners in a systematic manner. This research includes both experimental and modeling efforts being performed at the University of Arizona in collaboration with Purdue University. The objective of this effort is to develop rational design tools for optimizing low NO{sub x} burners. Experimental studies include both cold-and hot-flow evaluations of the following parameters: primary and secondary inlet air velocity, coal concentration in the primary air, coal particle size distribution and flame holder geometry. Hot-flow experiments will also evaluate the effect of wall temperature on burner performance.

Jost O.L. Wendt; Gregory E. Ogden; Jennifer Sinclair; Stephanus Budilarto

2001-09-04T23:59:59.000Z

159

Slurry burner for mixture of carbonaceous material and water  

DOE Patents [OSTI]

The present invention is intended to overcome the limitations of the prior art by providing a fuel burner particularly adapted for the combustion of carbonaceous material-water slurries which includes a stationary high pressure tip-emulsion atomizer which directs a uniform fuel into a shearing air flow as the carbonaceous material-water slurry is directed into a combustion chamber, inhibits the collection of unburned fuel upon and within the atomizer, reduces the slurry to a collection of fine particles upon discharge into the combustion chamber, and regulates the operating temperature of the burner as well as primary air flow about the burner and into the combustion chamber for improved combustion efficiency, no atomizer plugging and enhanced flame stability.

Nodd, D.G.; Walker, R.J.

1985-11-05T23:59:59.000Z

160

Flame Spectral Analysis for Boiler Control  

E-Print Network [OSTI]

An instrument has been developed by Tecogen, Inc., to determine the combustion characteristics of individual burners in multiburner installations. The technology is based on measuring the emissions in the ultraviolet (UV) and infrared (IR) spectral...

Metcalfe, C. I.; Cole, W. E.; Batra, S. K.

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Development of quick repairing technique for ceramic burner in hot stove of blast furnace  

SciTech Connect (OSTI)

Refractories of ceramic burner in hot stoves at Wakayama No. 4 blast furnace were damaged. There are only three hot stoves, so repairing must be done in a short. Therefore, a quick repairing technique for ceramic burners has been developed, and two ceramic burners were repaired in just 48 hours.

Kondo, Atsushi; Doura, Kouji; Nakamura, Hirofumi [Sumitomo Metal Industries, Ltd., Wakayama (Japan). Wakayama Steel Works

1997-12-31T23:59:59.000Z

162

Fluidized bed boiler feed system  

DOE Patents [OSTI]

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Jones, Brian C. (Windsor, CT)

1981-01-01T23:59:59.000Z

163

Boiler - tuning basics, part 1  

SciTech Connect (OSTI)

Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In part 1 of a two-part series, the author explores a mix of the theoretical and practical aspects of tuning boiler control. 5 figs.

Leopold, T. [ABB Inc. (United States)

2009-03-15T23:59:59.000Z

164

Determining boiler-water makeup  

SciTech Connect (OSTI)

In boiler operations, it is desirable to determine blowdown--and, thus, the feedwater`s concentration cycles--because it enables operators to calculate the theoretical concentrations of iron, copper or dispersant in the system. These calculations are important for maintaining boiler cleanliness. In practice, however, it isn`t always feasible to determine blowdown. For example, if the steam, feedwater and blowdown flows are not measured in a system, or if the measurements are not accurate, the blowdown and feedwater concentration cycles cannot be accurately determined. Also, if demineralized makeup water with very-low silica concentrations is mixed with essentially silica-free condensate, the ratio of silica in the boiler water to the silica in the feedwater may not yield accurate values for the concentration cycle. This method for calculating concentration cycles is accurate to within 5%, when the accuracy of the parameters measured are within the following limits: steam flow (2%); phosphate, residual (5%); micro calcium (50%); micro iron (25%); and phosphate, feed (10%).

Beecher, J.; Herman, K. [Ashland Chemical Co., Boonton, NJ (United States). Drew Industrial Div.

1995-10-01T23:59:59.000Z

165

Topological insulators/Isolants topologiques An introduction to topological insulators  

E-Print Network [OSTI]

Topological insulators/Isolants topologiques An introduction to topological insulators Introduction topology, the insulator is called a topological insulator. We introduce this notion of topological order sont finalement discutées. Keywords: topological insulator, topological band theory, quantum anomalous

Paris-Sud XI, Université de

166

Quantifying Energy Savings by Improving Boiler Operation  

E-Print Network [OSTI]

Dayton, OH ABSTRACT On/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify energy savings from switching to modulation control mode and reducing excess air in natural gas fired boilers... the accuracy of the methods. INTRODUCTION In our experience, common opportunities for improving boiler efficiency include switching from on/off to modulation control and reducing excess air. The decision about whether to pursue these opportunities...

Carpenter, K.; Kissock, J. K.

2005-01-01T23:59:59.000Z

167

Stress-Assisted Corrosion in Boiler Tubes  

SciTech Connect (OSTI)

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Preet M Singh; Steven J Pawel

2006-05-27T23:59:59.000Z

168

Best Practices: The Engineering Approach For Industrial Boilers  

E-Print Network [OSTI]

, as well as plant profitability. Boiler Best Practices represent The Engineering Approach for Boilers-a way to examine mechanical, operational and chemical aspects of the systems (pretreatment through condensate) to ensure reliable boiler operations...

Blake, N. R.

169

Boiler System Efficiency Improves with Effective Water Treatment  

E-Print Network [OSTI]

Water treatment is an important aspect of boiler operation which can affect efficiency or result in damage if neglected. Without effective water treatment, scale can form on boiler tubes, reducing heat transfer, and causing a loss of boiler...

Bloom, D.

170

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents [OSTI]

A method and apparatus are described for reducing SO[sub x] and NO[sub x] levels in flue gases generated by the combustion of coal in a boiler in which low NO[sub x] burners and air staging ports are utilized to inhibit the amount of NO[sub x] initially produced in the combustion of the coal. A selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300 F to 2000 F, and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200 F to 900 F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants. 7 figs.

Hunt, T.G.; Offen, G.R.

1992-11-24T23:59:59.000Z

171

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents [OSTI]

A method and apparatus for reducing SO.sub.x and NO.sub.x levels in flue gases generated by the combustion of coal in a boiler in which low NO.sub.x burners and air staging ports are utilized to inhibit the amount of NO.sub.x initially produced in the combustion of the coal, a selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300.degree. F. to 2000.degree. F., and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200.degree. F. to 900.degree. F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants.

Hunt, Terry G. (Aurora, CO); Offen, George R. (Woodside, CA)

1992-01-01T23:59:59.000Z

172

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

SciTech Connect (OSTI)

This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: • University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. • Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. • REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utah’s pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. • REI has completed a literature survey of slagging and fouling mechanisms in coal-fired power plants to understand key issues influencing these deposition regimes and infer their behavior under oxy-fired conditions. Based on the results of this survey, an algorithm for integrating slagging predictions into CFD models was outlined. This method accounts for ash formation, particle impaction and sticking, deposit growth and physical properties and impact of the deposit on system flow and heat transfer. A model for fouling in the back pass has also been identified which includes vaporization of sodium, deposition of sodium sulfate on fly ash particles and tube surfaces, and deposit growth rate on tubes. In Year 1, REI has also performed a review of the literature describing corrosion in order to understand the behavior of oxidation, sulfidation, chloridation, and carburization mechanisms in air-fired and oxy-combustion systems. REI and Vattenfall have met and exchanged information concerning oxy-coal combustion mechanisms for CFD simulations currently used by Vattenfall. In preparation for Year 2 of this program, two coals (North Antelope PRB, Western bituminous) have been ordered, pulverized and delivered to the University of Utah and Sandia National Labs. Materials for the corrosion experiments have been identified, suppliers located, and a schedule for equipment fabrication and shakedown has been established. Finally, a flue gas recycle system has been designed and is being constructed for the OFC.

Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

2009-06-30T23:59:59.000Z

173

BURNER DEVELOPMENT AND OPERABILITY ISSUES ASSOCIATED WITH STEADY FLOWING SYNGAS  

E-Print Network [OSTI]

BURNER DEVELOPMENT AND OPERABILITY ISSUES ASSOCIATED WITH STEADY FLOWING SYNGAS FIRED COMBUSTORS-Mu¨nchen, Garching, Germany This article addresses the impact of syngas fuel composition on combustor blowout, flash flashback mechanisms are present in swirling flows, and the key thermophysical properties of a syngas

Lieuwen, Timothy C.

174

Fire suppression efficiency screening using a counterflow cylindrical burner  

SciTech Connect (OSTI)

The design and validation of a counterflow cylindrical burner for fire suppression efficiency screening are described. The stability limits of the burner were mapped using various fuel (propane) and oxidizer (air) flows. The stability envelopes compared favorably with those reported in the literature. The apparatus was characterized using inert gases (argon, helium, and nitrogen), and the relative fire suppression efficiency ranking of these three gases was found to be commensurate with that from cup-burner tests. For liquid suppression experiments, a piezoelectric droplet generator was used to form droplets (<100 {micro}m). Water was used as a representative liquid suppressant to study the feasibility of using such a burner for screening liquid agents. Extinction was facilitated with the addition of water droplets, and the effect of water became more pronounced when its application rate was increased. Suppression experiments using water with and without nitrogen dilution in the oxidizer stream were also performed. Flame extinction due to the combined effect of water and nitrogen dilution was demonstrated.

Yang, J.C.; Donnelly, M.K.; Prive, N.; Grosshandler, W.L.

1999-07-01T23:59:59.000Z

175

Study of the Effects of Ambient Conditions Upon the Performance of Fan Powered, Infrared Natural Gas Burners  

SciTech Connect (OSTI)

The objective of this investigation was to characterize the operation of a fan-powered, infrared burner (IR burner) at various gas compositions and ambient conditions, develop numerical model to simulate the burner performances, and provide design guidelines for appliances containing PIR burners for satisfactory performance.

Clark Atlanta University

2002-12-02T23:59:59.000Z

176

Enhancement of Topological Insulators Surface Conduction  

E-Print Network [OSTI]

Enhancement of Topological Insulators Surface Conduction AEnhancement of Topological Insulators Surface Conduction byTopological Insulator

Yu, Xinxin

2012-01-01T23:59:59.000Z

177

Biomass Boiler and Furnace Emissions and Safety Regulations in...  

Open Energy Info (EERE)

Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Biomass Boiler and Furnace Emissions...

178

Consider Installing High-Pressure Boilers with BackpressureTurbine...  

Broader source: Energy.gov (indexed) [DOE]

High-Pressure Boilers with Backpressure Turbine-Generators Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators This tip sheet outlines the benefits of...

179

Multiple density layered insulator  

DOE Patents [OSTI]

A multiple density layered insulator for use with a laser is disclosed which provides at least two different insulation materials for a laser discharge tube, where the two insulation materials have different thermoconductivities. The multiple layer insulation materials provide for improved thermoconductivity capability for improved laser operation. 4 figs.

Alger, T.W.

1994-09-06T23:59:59.000Z

180

Multiple density layered insulator  

DOE Patents [OSTI]

A multiple density layered insulator for use with a laser is disclosed wh provides at least two different insulation materials for a laser discharge tube, where the two insulation materials have different thermoconductivities. The multiple layer insulation materials provide for improved thermoconductivity capability for improved laser operation.

Alger, Terry W. (Tracy, CA)

1994-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


181

Calcium silicate insulation structure  

DOE Patents [OSTI]

An insulative structure including a powder-filled evacuated casing utilizes a quantity of finely divided synthetic calcium silicate having a relatively high surface area. The resultant structure-provides superior thermal insulating characteristics over a broad temperature range and is particularly well-suited as a panel for a refrigerator or freezer or the insulative barrier for a cooler or a insulated bottle.

Kollie, Thomas G. (Oak Ridge, TN); Lauf, Robert J. (Oak Ridge, TN)

1995-01-01T23:59:59.000Z

182

A Methodology for Optimizing Boiler Operating Strategy  

E-Print Network [OSTI]

Among the many ways by which an energy manager can conserve energy is the establishment of a strategy for operation of fired boilers. In particular, he can effect total fuel consumption by his decision on how much on-line boiler surplus is required...

Jones, K. C.

1983-01-01T23:59:59.000Z

183

Retrofitted coal-fired firetube boiler and method employed therewith  

DOE Patents [OSTI]

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

Wagoner, C.L.; Foote, J.P.

1995-07-04T23:59:59.000Z

184

A new blowdown compensation scheme for boiler leak detection  

E-Print Network [OSTI]

considers the blowdown effect in industrial boiler operation. This adds to the efficiency of recent advancesA new blowdown compensation scheme for boiler leak detection A. M. Pertew ,1 X. Sun ,1 R. Kent in identification-based leak detection techniques of boiler steam- water systems. Keywords: Industrial Boilers, Tube

Marquez, Horacio J.

185

Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??  

E-Print Network [OSTI]

Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ?? Thomas A. Henzinger1 Howard model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models that guarantee the safety of the boiler. 1 Introduction A description of an industrial steam boiler has been

Henzinger, Thomas A.

186

Retrofitted coal-fired firetube boiler and method employed therewith  

DOE Patents [OSTI]

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

Wagoner, Charles L. (Tullahoma, TN); Foote, John P. (Tullahoma, TN)

1995-01-01T23:59:59.000Z

187

DURABILITY OF VERY LOW CAPACITY PRESSURE ATOMIZED FUEL NOZZLES USED WITH LOW FIRING RATE RESIDENTIAL OIL BURNERS.  

SciTech Connect (OSTI)

Brookhaven National Laboratory (BNL), working for the United States Department of Energy (DOE), has conducted a preliminary evaluation of the potential of very low fuel input capacity Simplex type pressure atomizing nozzles for use with oil burners designed for residential boilers, furnaces and water heaters. These nozzles under suitable conditions can be sufficiently reliable to enable new heating system designs. This would allow for the design of heating appliances that match the smaller load demands of energy efficient homes built with modern components and architectural systems designed to minimize energy use. When heating systems are installed with excessive capacity, oversized by three to four times the load, the result is a loss of up to ten percent as compared to the rated appliance efficiency. The use of low capacity nozzles in systems designed to closely match the load can thereby result in significant energy savings. BNL investigated the limitations of low flow rate nozzles and designed long-term experiments to see if ways could be determined that would be beneficial to long-term operation at low input capacities without failures. In order to maximize the potential for success the best possible industry practices available were employed. Low flow rate nozzles primarily fail by blockage or partial blockage of internal fuel flow passages inside the nozzle. To prevent any contaminants from entering the nozzle BNL investigated the geometry and critical dimensions and the current sate of the art of fuel filter design. Based on this investigation it was concluded that the best available filters should be more than capable of filtering contaminants from the fuel prior to entering the oil burner itself. This position was indeed validated based on the long-term trials conducted under this study no evidence resulted to change our position. It is highly recommended that these filters rated at 10 microns and with large filter capacity (surface area), should be used with all oil burner installations. The other possible failure mode had been attributed to fuel degradation and this became the main focus of the evaluation. The degradation of fuel usually occurs faster under higher temperature conditions. To preclude this as much as possible controls that provided for a post-purge of combustion airflow after burner shut down were selected. This provided a short period of time where the burner's combustion air blower continues to operate after the flame has gone out. This tends to cool the nozzle and in turn the fuel inside the small flow pathways inside the nozzle components. This study concludes that the use of low capacity nozzles is possible but only when the temperature and thermal mass environment of the combustion chamber result in a relatively ''cool'' condition. This was accomplished in one long-term experiment that essentially operated for a full heating season equivalent with no evidence of nozzle plugging or failure. The nozzle body surface temperature was kept at or below 150 F during the duration of the trial. On the other hand, a second system was studied that ended in a partial nozzle blockage and a system failure. In this ''hot environment'' system the nozzle body temperature reached 210 F. This occurred at close to a full heating season equivalent, yet it still would have resulted in a no-heat complaint by the homeowner.

MCDONALD,R.J.

2007-05-01T23:59:59.000Z

188

OPTIMIZATION OF COAL PARTICLE FLOW PATTERNS IN LOW NOX BURNERS  

SciTech Connect (OSTI)

The proposed research is directed at evaluating the effect of flame aerodynamics on NO{sub x} emissions from coal fired burners in a systematic manner. This fundamental research includes both experimental and modeling efforts being performed at the University of Arizona in collaboration with Purdue University. The objective of this effort is to develop rational design tools for optimizing low NO{sub x} burners to the kinetic emissions limit (below 0.2 lb./MMBTU). Experimental studies include both cold and hot flow evaluations of the following parameters: flame holder geometry, secondary air swirl, primary and secondary inlet air velocity, coal concentration in the primary air and coal particle size distribution. Hot flow experiments will also evaluate the effect of wall temperature on burner performance. Cold flow studies will be conducted with surrogate particles as well as pulverized coal. The cold flow furnace will be similar in size and geometry to the hot-flow furnace but will be designed to use a laser Doppler velocimeter/phase Doppler particle size analyzer. The results of these studies will be used to predict particle trajectories in the hot-flow furnace as well as to estimate the effect of flame holder geometry on furnace flow field. The hot-flow experiments will be conducted in a novel near-flame down-flow pulverized coal furnace. The furnace will be equipped with externally heated walls. Both reactors will be sized to minimize wall effects on particle flow fields. The cold-flow results will be compared with Fluent computation fluid dynamics model predictions and correlated with the hot-flow results with the overall goal of providing insight for novel low NO{sub x} burner geometry's.

Jost O.L. Wendt; Gregory E. Ogden; Jennifer Sinclair; Stephanus Budilarto

2001-08-20T23:59:59.000Z

189

Downhole burner systems and methods for heating subsurface formations  

DOE Patents [OSTI]

A gas burner assembly for heating a subsurface formation includes an oxidant conduit, a fuel conduit, and a plurality of oxidizers coupled to the oxidant conduit. At least one of the oxidizers includes a mix chamber for mixing fuel from the fuel conduit with oxidant from the oxidant conduit, an igniter, and a shield. The shield includes a plurality of openings in communication with the oxidant conduit. At least one flame stabilizer is coupled to the shield.

Farmayan, Walter Farman (Houston, TX); Giles, Steven Paul (Damon, TX); Brignac, Jr., Joseph Phillip (Katy, TX); Munshi, Abdul Wahid (Houston, TX); Abbasi, Faraz (Sugarland, TX); Clomburg, Lloyd Anthony (Houston, TX); Anderson, Karl Gregory (Missouri City, TX); Tsai, Kuochen (Katy, TX); Siddoway, Mark Alan (Katy, TX)

2011-05-31T23:59:59.000Z

190

Low Temperature Heat Recovery for Boiler Systems  

E-Print Network [OSTI]

be economically heated to within 50 0 F of the entering flue gas temperature. Other less common, but practical, uses for energy include driving a low-temperature electric turbine cycle or an absorption chilling cycle. An improvement in boiler efficiency of 3...% to 8% can normally be realized by cooling boiler flue gasses down to llO o F_200 0 F. This recovers a large quantity of the available sensible heat in most boiler flue gas streams. Efficiency can be improv ed by up to 10% if flue gas is cooled down...

Shook, J. R.; Luttenberger, D. B.

191

Resource recovery waste heat boiler upgrade  

SciTech Connect (OSTI)

The waste heat boilers installed in a 360 TPD waste to energy plant were identified as the bottle neck for an effort to increase plant capacity. These boilers were successfully modified to accommodate the increase of plant capacity to 408 TPD, improve steam cycle performance and reduce boiler tube failures. The project demonstrated how engineering and operation can work together to identify problems and develop solutions that satisfy engineering, operation, and financial objectives. Plant checking and testing, design review and specification development, installation and operation results are presented.

Kuten, P.; McClanahan, D.E. [Fluor Daniel, Inc., Houston, TX (United States); Gehring, P.R.; Toto, M.L. [SRRI, Springfield, MA (United States); Davis, J.J. [Deltak, Minon, MN (United States)

1996-09-01T23:59:59.000Z

192

Membranes Improve Insulation Efficiency  

E-Print Network [OSTI]

No Clear White Alum Temp Mem Mem Mem Foil FIGURE 7 Temperature Inside Room and Temperature Next to Top of Sheetrock Under Various insulation Configurations. It should be noted that after this test was completed, the fiber insulation was inspected...

Bullock, C. A.

1986-01-01T23:59:59.000Z

193

Insulating polymer concrete  

DOE Patents [OSTI]

A lightweight insulating polymer concrete formed from a lightweight closed cell aggregate and a water resistance polymeric binder.

Schorr, H. Peter (Douglaston, NY); Fontana, Jack J. (Shirley, NY); Steinberg, Meyer (Melville, NY)

1987-01-01T23:59:59.000Z

194

E-Print Network 3.0 - advanced burner test Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

POWER Vol. 21, No. 1, JanuaryFebruary 2005 Summary: each test sequence. IV. Blowout Phenomenology A. Piloted Burner In this section, we describe... attachment to nonattachment at...

195

E-Print Network 3.0 - actinide burner fuel Sample Search Results  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Tennessee Technological University Collection: Engineering 51 An Atomized Spray Vortex Incinerator for Burning Dilute Siudge* Summary: of the burner gases with the sludge....

196

E-Print Network 3.0 - actinide burner reactors Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

and Design 85 (2010) 14881491 Contents lists available at ScienceDirect Summary: subcritical advanced burner reactor, Nuclear technology 162 (2008). 9 M. Kotschenreuther,...

197

Topological Insulators & Superconductors  

E-Print Network [OSTI]

Topological Insulators & Superconductors New Frontiers in Low-Dimensional Systems Program 3-5 November 2010 Jadwin Hall, Fourth Floor, Room 407 Topological Insulators and Superconductors have quickly Insulators and Superconductors will gather the world- leading researchers in this field to present recent

198

Boiler scale prevention employing an organic chelant  

DOE Patents [OSTI]

An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

Wallace, Steven L. (Lake Jackson, TX); Griffin, Jr., Freddie (Missouri City, TX); Tvedt, Jr., Thorwald J. (Angleton, TX)

1984-01-01T23:59:59.000Z

199

Commonwealth Small Pellet Boiler Grant Program  

Broader source: Energy.gov [DOE]

The Massachusetts Clean Energy Center (MassCEC) and the Department of Energy Resources (DOER) are offering the Commonwealth Small Pellet Boiler Pilot Grant Program to provide grants to residents...

200

Condensing Heat Exchangers Optimize Steam Boilers  

E-Print Network [OSTI]

for Industrial Boilers" R. E. Thompson - R. J. Goldstick KVB, Inc., 18806 Skypark Blvd., Irvine, California 92714, pg. 12-4. (3) "Condensing Heat Exchangers Using Tenon R Covered Tubes", Ronald Hessen, Condensing Heat Exchanger Corp., Latham, New York...

Sullivan, B.; Sullivan, P. A.

1983-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


201

Practical Procedures for Auditing Industrial Boiler Plants  

E-Print Network [OSTI]

Industrial boiler plants are an area of opportunity in virtually every industry to save energy and reduce costs by using relatively simple, inexpensive auditing procedures. An energy audit consists of inspection, measurement, analysis...

O'Neil, J. P.

1980-01-01T23:59:59.000Z

202

Energy Conservation for Boiler Water Systems  

E-Print Network [OSTI]

. This paper reviews methods to conserve energy in industrial boiler water systems. Both mechanical and chemical approaches for energy conservation are discussed. The important aspects of efficient combustion are covered as well as other mechanical factors...

Beardsley, M. L.

1981-01-01T23:59:59.000Z

203

Clean Boiler Waterside Heat Transfer Surfaces  

SciTech Connect (OSTI)

This revised ITP tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

204

Initial test results of the limestone injection multistage burner (LIMB) demonstration project. Report for September 1984-April 1988  

SciTech Connect (OSTI)

This paper discusses SO/sub 2/ removal efficiency and low-NOx burner performance obtained during short term tests, as well as the impact of LIMB ash on electrostatic precipitator (ESP) performance at Ohio Edison's Edgewater Station. Project goals are to demonstrate 50% or more SO/sub 2/ removal at a Ca/S molar stoichiometry of 2.0 and NOx emissions of less than 0.5 lb/million Btu while maintaining boiler operability and reliability. The tests, conducted before September 1987, indicated that 55-60% SO/sub 2/ removal and NOx emissions on the order of 0.48 lb/million Btu are achievable. The increased dust loading of a high-resistivity ash typically limited continuous operation to 2-6 hr. The paper discusses how the LIMB ash gave rise to back corona which, in turn, increased stack opacity to regulated levels. The extension of the project to include humidification of the flue gas is also described as a way to minimize these effects.

Nolan, P.S.; Hendriks, R.V.

1988-05-01T23:59:59.000Z

205

Experimental and numerical analysis of isothermal turbulent flows in interacting low NOx burners in coal-fired furnaces   

E-Print Network [OSTI]

Coal firing power stations represent the second largest source of global NOx emissions. The current practice of predicting likely exit NOx levels from multi-burner furnaces on the basis of single burner test rig data has been proven inadequate...

Cvoro, Valentina

206

REAL TIME FLAME MONITORING OF GASIFIER BURNER AND INJECTORS  

SciTech Connect (OSTI)

This report is submitted to the United States Department of Energy in partial fulfillment of the contractual requirements for Phase I of the project titled, ''Real Time Flame Monitoring of Gasifier Burner and Injectors'', under co-operative agreement number DE-FS26-02NT41585. The project is composed of three one-year budget periods. The work in each year is divided into separate Tasks to facilitate project management, orderly completion of all project objectives, budget control, and critical path application of personnel and equipment. This Topical Report presents results of the Task 1 and 2 work. The 2 D optical sensor was developed to monitor selected UV and visible wavelengths to collect accurate flame characterization information regarding mixing, flame shape, and flame rich/lean characteristic. Flame richness, for example, was determined using OH and CH intensity peaks in the 300 to 500 nanometer range of the UV and visible spectrum. The laboratory burner was operated over a wide range of air to fuel ratio conditions from fuel rich to fuel lean. The sooty oxygen enriched air flames were established to test the sensor ability to characterize flame structures with substantial presence of hot solid particles emitting strong ''black body radiation''. The knowledge gained in these experiments will be very important when the sensor is used for gasifier flame analyses. It is expected that the sensor when installed on the Global Energy gasifier will be exposed to complex radiation patterns. The measured energy will be a combination of spectra emitted by the combusting gases, hot solid particulates, and hot walls of the gasifier chamber. The ability to separate flame emissions from the ''black body emissions'' will allow the sensor to accurately determine flame location relative to the gasifier walls and the injectors, as well as to analyze the flame's structure and condition. Ultimately, this information should enable the gasification processes to be monitored and controlled and as a result increase durability and efficiency of the gasifier. To accomplish goals set for Task 2 GTI will utilize the CANMET Coal Gasification Research facility. The Entrained Coal Gasifier Burner Test Stand has been designed and is currently under construction in the CANMET Energy Technology Center (CETC), the research and technology arm of Natural Resources Canada (NRCan). This Gasifier Burner Stand (GBS) is a scaled-down mock-up of a working gasifier combustion system that can provide the flexible platform needed in the second year of the project to test the flame sensor. The GBS will be capable of simulating combustion and gasification processes occurring in commercial gasifiers, such as Texaco, Shell, and Wabash River.

James Servaites; Serguei Zelepouga; David Rue

2003-10-01T23:59:59.000Z

207

CFCC radiant burner assessment. Final report, April 1, 1992--July 31, 1994  

SciTech Connect (OSTI)

The objective of this work was to identify methods of improving the performance of gas-fired radiant burners through the use of Continuous Fiber Ceramic Composites (CFCCs). Methods have been identified to improve the price and performance characteristics of the porous surface burner. Results are described.

Schweizer, S.; Sullivan, J.

1994-11-01T23:59:59.000Z

208

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Public design report (preliminary and final)  

SciTech Connect (OSTI)

This Public Design Report presents the design criteria of a DOE Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of NO{sub x} emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 (500 MW) near Rome, Georgia. The technologies being demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NO{sub x} burner. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NO{sub x} burners, advanced overfire systems, and digital control system.

NONE

1996-07-01T23:59:59.000Z

209

Development and testing of a high efficiency advanced coal combustor phase III industrial boiler retrofit. Quarterly technical progress report No. 9, 1 October 1993--31 December 1993  

SciTech Connect (OSTI)

This report documents the technical aspects of this project during the ninth quarter of the program. During this quarter, the natural gas baseline testing at the Penn State demonstration boiler was completed, results were analyzed and are presented here. The burner operates in a stable manner over an 8/1 turndown, however due to baghouse temperature limitations (300{degrees}F for acid dewpoint), the burner is not operated for long periods of time below 75% load. Boiler efficiency averaged 83.1% at the 100 percent load rate while increasing to 83.7% at 75% load. NO{sub x} emissions ranged from a low of 0.17 Lbs/MBtu to a high of 0.24 Lbs/MBtu. After the baseline natural gas testing was completed, work continued on hardware optimization and testing with the goal of increasing carbon conversion efficiency on 100% coal firing from {approx}95% to 98%. Several coal handling and feeding problems were encountered during this quarter and no long term testing was conducted. While resolving these problems several shorter term (less than 6 hour) tests were conducted. These included, 100% coal firing tests, 100% natural gas firing tests, testing of air sparges on coal to simulate more primary air and a series of cofiring tests. For 100% coal firing, the carbon conversion efficiency (CCE) obtained this quarter did not exceed the 95-96% barrier previously reached. NO{sub x} emissions on coal only ranged from {approx} 0.42 to {approx} 0.78 Lbs/MBtu. The burner has not been optimized for low NO{sub x} yet, however, due to the short furnace residence time, meeting the goals of 98% CCE and <0.6 Lbs/MBtu NO{sub x} simultaneously will be difficult. Testing on 100% natural gas in the boiler after coal firing indicated no changes in efficiency due to firing in a `dirty` boiler. The co-firing tests showed that increased levels of natural gas firing proportionately decreased NO{sub x}, SO{sub 2}, and CO.

Jennings, P.; Borio, R. [ABB/Combustion Engineering, Windsor, CT (United States); Scaroni, A.W.; Miller, B.G. [Penn State Univ., University Park, PA (United States); McGowan, J.G. [Univ. of Massachusetts, Amherst, MA (United States)

1994-03-01T23:59:59.000Z

210

Boiler MACT Technical Assistance (Fact Sheet)  

SciTech Connect (OSTI)

Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

Not Available

2012-03-01T23:59:59.000Z

211

A Simple Holographic Insulator  

E-Print Network [OSTI]

We present a simple holographic model of an insulator. Unlike most previous holographic insulators, the zero temperature infrared geometry is completely nonsingular. Both the low temperature DC conductivity and the optical conductivity at zero temperature satisfy power laws with the same exponent, given by the scaling dimension of an operator in the IR. Changing a parameter in the model converts it from an insulator to a conductor with a standard Drude peak.

Eric Mefford; Gary T. Horowitz

2014-07-11T23:59:59.000Z

212

Simulation of Combustion and Thermal Flow in an Industrial Boiler  

E-Print Network [OSTI]

Industrial boilers that produce steam or electric power represent a crucial facility for overall plant operations. To make the boiler more efficient, less emission (cleaner) and less prone to tube rupture problems, it is important to understand...

Saripalli, R.; Wang, T.; Day, B.

2005-01-01T23:59:59.000Z

213

Modern Boiler Control and Why Digital Systems are Better  

E-Print Network [OSTI]

Steam generation in petrochemical plants and refineries is in a state of change. Expensive fuels have resulted in greater use of waste heat recovery boilers and other energy conservation measures. As a result, many conventional boilers have been...

Hughart, C. L.

1983-01-01T23:59:59.000Z

214

Pipe Insulation Economies  

E-Print Network [OSTI]

PIPE INSULATION ECONOMIES Robert E. Schilling, P.E. Eaton Corporation Aurora, Ohio ABSTRACT Pipe Insulation Economies is a computer pro gram written in IBM basic to simplify the economic insulation thickness for an insulated pipe. Many... ECONOMIES" 30 LOCATE 10,29:PRINT"ROBERT E. SCHILLING,P.E." 40 LOCATE l2,3l:PRINT"EATON CORPORATION" 50 LOCATE l3,26:PRINT"119 Q SOUTH CHILLICOTHE ROAD" 598 ESL-IE-86-06-97 Proceedings from the Eighth Annual Industrial Energy Technology Conference...

Schilling, R. E.

215

Direct contact, binary fluid geothermal boiler  

DOE Patents [OSTI]

Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

Rapier, Pascal M. (Richmond, CA)

1982-01-01T23:59:59.000Z

216

FAQs Manhattanville Campus Central Energy Plant Boiler Stacks  

E-Print Network [OSTI]

FAQs Manhattanville Campus Central Energy Plant Boiler Stacks Installation Frequently Asked Questions What is happening? Columbia University is installing two (2) boiler stacks on top of the Jerome L, a below-grade facility which will consist four (4) 45,000 lbs/hr steam boilers and related equipment

Kim, Philip

217

Waterside Stress Assisted Corrosion (SAC) of Boiler Tubes  

E-Print Network [OSTI]

Waterside Stress Assisted Corrosion (SAC) of Boiler Tubes School of Materials Science Boiler Areas Susceptible to SAC · Generally SAC initiates near weld joints on cold side of tubes · SAC cracks are difficult to detect inaccessibility · Failures Detected at Various Locations in Boilers

Das, Suman

218

1 | P a g e Boiler Gold Rush  

E-Print Network [OSTI]

1 | P a g e Boiler Gold Rush VISION STATEMENT The vision of BGR is twofold: first, help all new by participating in the premiere orientation program in the nation, Boiler Gold Rush. Second, enhance upper leaders for the betterment of the university. PROGRAM GOALS Boiler Gold Rush will provide the following

Ginzel, Matthew

219

Nanotube Boiler 1 Abstract--Controlled copper evaporation at attogram  

E-Print Network [OSTI]

Nanotube Boiler 1 Abstract-- Controlled copper evaporation at attogram level from individual carbon nanotube (CNT) vessels, which we call nanotube boilers, is investigated experimentally, and ionization in these CNT boilers, which can serve as sources for mass transport and deposition in nanofluidic

Paris-Sud XI, Université de

220

Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator  

E-Print Network [OSTI]

Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

Demirel, Melik C.

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


221

Density-Enthalpy Phase Diagram 0D Boiler Simulation  

E-Print Network [OSTI]

Diagram 0D Boiler Simulation Finite Element Method Further Research Mass and Heat balances V d dt = i - eDensity-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Finite Transitions #12;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research

Vuik, Kees

222

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??  

E-Print Network [OSTI]

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;?? Thomas A. Henzinger 1 Howard model a steam­boiler control system using hybrid au­ tomata. We provide two abstracted linear models constraints that guarantee the safety of the boiler. 1 Introduction A description of an industrial steam

Henzinger, Thomas A.

223

Steam boiler control speci cation problem: A TLA solution  

E-Print Network [OSTI]

Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi- cal state of the steam boiler and the model maintained by the controller and discuss

224

An Object-Oriented Algebraic Steam-Boiler Control Specification  

E-Print Network [OSTI]

An Object-Oriented Algebraic Steam-Boiler Control Specification.In this paper an object-oriented algebraic solution of the steam-boiler specification problem is presented computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

Ă?lveczky, Peter Csaba

225

An Object-Oriented Algebraic Steam-Boiler Control Specification  

E-Print Network [OSTI]

An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky, Poland Abstract. In this paper an object-oriented algebraic solution of the steam-boiler specification Introduction The steam-boiler control specification problem has been proposed as a challenge for different

Ă?lveczky, Peter Csaba

226

Streams of Steam The Steam Boiler Specification Case Study  

E-Print Network [OSTI]

Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

227

Steam boiler control specification problem: A TLA solution  

E-Print Network [OSTI]

Steam boiler control specification problem: A TLA solution Frank Le�ke and Stephan Merz Institut f of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi­ cal state of the steam boiler and the model maintained by the controller and discuss

Merz, Stephan

228

TA-2 Water Boiler Reactor Decommissioning Project  

SciTech Connect (OSTI)

This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

Durbin, M.E. (ed.); Montoya, G.M.

1991-06-01T23:59:59.000Z

229

Advanced In-Furnace NOx Control for Wall and Cyclone-Fired Boilers  

SciTech Connect (OSTI)

A NO{sub x} minimization strategy for coal-burning wall-fired and cyclone boilers was developed that included deep air staging, innovative oxygen use, reburning, and advanced combustion control enhancements. Computational fluid dynamics modeling was applied to refine and select the best arrangements. Pilot-scale tests were conducted by firing an eastern high-volatile bituminous Pittsburgh No.8 coal at 5 million Btu/hr in a facility that was set up with two-level overfire air (OFA) ports. In the wall-fired mode, pulverized coal was burned in a geometrically scaled down version of the B and W DRB-4Z{reg_sign} low-NO{sub x} burner. At a fixed overall excess air level of 17%, NO{sub x} emissions with single-level OFA ports were around 0.32 lb/million Btu at 0.80 burner stoichiometry. Two-level OFA operation lowered the NO{sub x} levels to 0.25 lb/million Btu. Oxygen enrichment in the staged burner reduced the NO{sub x} values to 0.21 lb/million Btu. Oxygen enrichment plus reburning and 2-level OFA operation further curbed the NO{sub x} emissions to 0.19 lb/million Btu or by 41% from conventional air-staged operation with single-level OFA ports. In the cyclone firing arrangement, oxygen enrichment of the cyclone combustor enabled high-temperature and deeply staged operation while maintaining good slag tapping. Firing the Pittsburgh No.8 coal in the optimum arrangement generated 112 ppmv NO{sub x} (0.15 lb/million Btu) and 59 ppmv CO. The optimum emissions results represent 88% NO{sub x} reduction from the uncontrolled operation. Levelized costs for additional NO{sub x} removal by various in-furnace control methods in reference wall-fired or cyclone-fired units already equipped with single-level OFA ports were estimated and compared with figures for SCR systems achieving 0.1 lb NO{sub x}/10{sup 6} Btu. Two-level OFA ports could offer the most economical approach for moderate NO{sub x} control, especially for smaller units. O{sub 2} enrichment in combination with 2-level OFA was not cost effective for wall-firing. For cyclone units, NO{sub x} removal by two-level OFA plus O{sub 2} enrichment but without coal reburning was economically attractive.

Hamid Sarv

2009-02-28T23:59:59.000Z

230

Process and apparatus for igniting a burner in an inert atmosphere  

DOE Patents [OSTI]

According to this invention there is provided a process and apparatus for the ignition of a pilot burner in an inert atmosphere without substantially contaminating the inert atmosphere. The process includes the steps of providing a controlled amount of combustion air for a predetermined interval of time to the combustor then substantially simultaneously providing a controlled mixture of fuel and air to the pilot burner and to a flame generator. The controlled mixture of fuel and air to the flame generator is then periodically energized to produce a secondary flame. With the secondary flame the controlled mixture of fuel and air to the pilot burner and the combustion air is ignited to produce a pilot burner flame. The pilot burner flame is then used to ignited a mixture of main fuel and combustion air to produce a main burner flame. The main burner flame then is used to ignite a mixture of process derived fuel and combustion air to produce products of combustion for use as an inert gas in a heat treatment process.

Coolidge, Dennis W. (Katy, TX); Rinker, Franklin G. (Perrysburg, OH)

1994-01-01T23:59:59.000Z

231

Evaluation of coal-derived liquids as boiler fuels. Volume 2: boiler test results. Final report  

SciTech Connect (OSTI)

A combustion demonstration using six coal-derived liquid (CDL) fuels was conducted on a utility boiler located at the Plant Sweatt Electric Generating Station of Mississippi Power Company in Meridian, Mississippi. The test program was conducted in two phases. The first phase included the combustion tests of the two conventional fuels (natural gas and No. 6 fuel oil) and three coal-derived liquid fuels (Solvent Refined Coal-II full range distillate, H-Coal heavy distillate and H-Coal blended distillate). The second phase involved the evaluation of three additional CDL fuels (H-Coal light distillate, Exxon Donor Solvent full range distillate and Solvent Refined Coal-II middle distillate). The test boiler was a front wall-fired Babcock and Wilcox unit with a rated steam flow of 425,000 lb/h and a generating capacity of 40 MW. Boiler performance and emissions were evaluated with baseline and CDL fuels at 15, 25, 40 MW loads and at various excess air levels. Low NO/sub x/ (staged) combustion techniques were also implemented. Boiler performance monitoring included measurements for fuel steam and flue gas flow, pressure, temperature, and heat absorption, resulting in a calculated combustion efficiency, boiler efficiency, and heat rate. Emissions measurements included oxygen, carbon dioxide, carbon monoxide, oxides of nitrogen, sulfur dioxide, sulfur trioxide, acid dewpoint, particulate mass, size distribution and morphology, chlorides, and opacity. The test program demonstrated the general suitability of CDL fuels for use in existing oil-fired utility boilers. No significant boiler tube surface modifications will be required. The CDL fuels could be handled similarly to No. 2 oil with appropriate safety procedures and materials compatibility considerations. Volume 2 of a five-volume report contains the detailed boiler test results. 96 figs., 26 tabs.

Not Available

1985-09-01T23:59:59.000Z

232

An Energy Analysis of the Catalytic Combustion Burner  

E-Print Network [OSTI]

ICEBO2006, Shenzhen, China Heating technologies for energy efficiency Vol.III-1-3 An Energy Analysis of the Catalytic Combustion Burner Qingshan Dong Postgraduate Shihong. Zhang Ph. D. Professor Zhiyin Duan Postgraduate Qi Zhou... for energy efficiency Vol.III-1-3 Tab. 1 Compositions of natural gas Compositions CH4 C2H6 C3H8 i-C4H10 n-C4H10 CO2 N2 O2 Volume fraction (%) 93.908 0.951 0.198 0.012 0.011 2.657 1.894 0.369 Lower heating value (kJ Nm-3) 35906 64397 93244 122857...

Dong, Q.; Zhang, S.; Duan, Z.; Zhou, Q.

2006-01-01T23:59:59.000Z

233

Best Management Practice #8: Steam Boiler Systems  

Broader source: Energy.gov [DOE]

Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

234

Digital radiographic systems detect boiler tube cracks  

SciTech Connect (OSTI)

Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

Walker, S. [EPRI, Charlotte, NC (United States)

2008-06-15T23:59:59.000Z

235

Mitsubishi FGD plants for lignite fired boilers  

SciTech Connect (OSTI)

In order to respond to the increasing electric energy demand for sustaining economic growth, construction of coal-fired thermal power plants worldwide is indispensable. As a countermeasure for environmental pollution which otherwise may reach a serious proportion from the operation of these plants, construction of flue gas desulfurization (FGD) plants is being promoted. Among these power stations where lignite fuel is burnt, the FGD plants concerned have to be designed to cope with high gas volume and SO{sub x} concentration as well as violent fluctuations in their values caused by such features of lignite as high sulfur content, low calorific volume, and unstable properties. Mitsubishi Heavy Industries (MHI) has received construction awards for a total of seven (7) FGD plants for lignite-fired boilers in succession starting from that for CEZ as, Czech Republic followed by those for EGAT, Thailand in 1993. All these plants are presently operating satisfactorily since successful completion of their performance tests in 1996. Further, a construction award of three (3) more FGD plants for lignite-fired boilers was received from ENDESA (Spain) in 1995 which are now being outfitted and scheduled to start commercial operation in 1998. In this paper, the authors discuss the outline design of FGD plants for lignite-fired boilers based on experience of FGD plants constructed since 1970 for heavy oil--as well as black coal-fired boilers, together with items confirmed from the operation and design guideline hereafter.

Kotake, Shinichiro; Okazoe, Kiyoshi; Iwashita, Koichiro; Yajima, Satoru

1998-07-01T23:59:59.000Z

236

The next generation of oxy-fuel boiler systems  

SciTech Connect (OSTI)

Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

Ochs, Thomas L.; Gross, Alex (Jupiter Oxygen Corp.); Patrick, Brian (Jupiter Oxygen Corp.); Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

2005-01-01T23:59:59.000Z

237

Biomass Burner Cogenerates Jobs and Electricity from Lumber Mill Waste |  

Energy Savers [EERE]

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankCombustion |Energy UsageAUDITVehiclesTankless orA BRIEFApril 2015CommerceDepartment ofBioenergyBoiler

238

Cooper-Pair Injection into Topological Insulators and Helical Wires  

E-Print Network [OSTI]

Topological Insulator . . . . . . . . . . . . . . . . . . . . . . . .phenomena : Topological Insulators and Superconductors. ”Colloquium : Topological insulators. ” Rev. Mod. Phys. , 82:

Sato, Koji

2013-01-01T23:59:59.000Z

239

Insulation fact sheet  

SciTech Connect (OSTI)

Electricity bills, oil bills, gas bills - all homeowners pay for one or more of these utilities, and wish they paid less. Often many of us do not really know how to control or reduce our utility bills. We resign ourselves to high bills because we think that is the price we have to pay for a comfortable home. We encourage our children to turn off the lights and appliances, but may not recognize the benefits of insulating the attic. This publication provides facts relative to home insulation. It discusses where to insulate, what products to use, the decision making process, installation options, and sources of additional information.

NONE

1997-08-01T23:59:59.000Z

240

Heat transfer and combustion characteristics of a burner with a rotary regenerative heat exchanger  

SciTech Connect (OSTI)

The authors have developed a Rotary Regenerative Combustion (RRX) System, which is coupled with a compact high efficiency regenerative air heat exchanger and a combustion burner. This system contributes to saving energy of fuel firing industrial furnaces and decreases NO{sub x} emission. This technology can be considered as a solution of greenhouse problem. This paper, discusses a compact high efficiency regenerative air heat exchanger in comparison with the existing types of regenerative burners and reverse firing with high momentum fuel jet (with motive fluid) in the furnace. This burner is compact in size, with high fuel efficiency, low NOx emission, easy to operate, and reliable, based on the results of field tests and commercial operations. The authors can say that the RRX system is a regenerative burner of the second generation.

Hirose, Yasuo; Kaji, Hitoshi; Arai, Norio

1998-07-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

Oxy-Combustion Boiler Material Development  

SciTech Connect (OSTI)

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31T23:59:59.000Z

242

Oxy-Combustion Boiler Material Development  

SciTech Connect (OSTI)

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31T23:59:59.000Z

243

Thermal Insulation Systems  

E-Print Network [OSTI]

Thermal insulation systems are receiving a high degree of attention in view of increasing energy cost. Industrial, commercial and residential energy users are all well aware of energy cost increases and great emphasis is being directed to energy...

Stanley, T. F.

1982-01-01T23:59:59.000Z

244

Cooper Pairs in Insulators?!  

ScienceCinema (OSTI)

Nearly 50 years elapsed between the discovery of superconductivity and the emergence of the microscopic theory describing this zero resistance state. The explanation required a novel phase of matter in which conduction electrons joined in weakly bound pairs and condensed with other pairs into a single quantum state. Surprisingly, this Cooper pair formation has also been invoked to account for recently uncovered high-resistance or insulating phases of matter. To address this possibility, we have used nanotechnology to create an insulating system that we can probe directly for Cooper pairs. I will present the evidence that Cooper pairs exist and dominate the electrical transport in these insulators and I will discuss how these findings provide new insight into superconductor to insulator quantum phase transitions. 

James Valles

2010-01-08T23:59:59.000Z

245

Insulator for laser housing  

DOE Patents [OSTI]

The present invention provides a heat-resistant electrical insulator adapted for joining laser housing portions, which insulator comprises: an annulus; a channel in the annulus traversing the circumference and length of the housing; at least two ports, each communicating with the channel and an outer surface of the housing; and an attachment for securely attaching each end of the annulus to a laser housing member. 3 figs.

Duncan, D.B.

1992-12-29T23:59:59.000Z

246

Insulator for laser housing  

DOE Patents [OSTI]

The present invention provides a heat-resistant electrical insulator adapted for joining laser housing portions, which insulator comprises: an annulus; a channel in the annulus traversing the circumference and length of the housing; at least two ports, each communicating with the channel and an outer surface of the housing; and an attachment for securely attaching each end of the annulus to a laser housing member.

Duncan, David B. (Auburn, CA)

1992-01-01T23:59:59.000Z

247

CONTINUED DEVELOPMENT OF THE ROTARY COMBUSTOR FOR REFIRING PULVERIZED COAL BOILERS  

SciTech Connect (OSTI)

The Rotary Combustor is a novel concept for burning coal with low SO{sub 2} and NO{sub x} emissions. It burns crushed coal in a fluid bed where the bed is maintained in a rotating drum by centripetal force. Since this force may be varied, the combustor may be very compact, and thus be a direct replacement for a p.c. burner on existing boilers. The primary objective of this project is to demonstrate that a typical industrial boiler can be refired with the modified prototype Rotary Combustor to burn Ohio high-sulfur coal with low emissions of SO{sub 2} and NO{sub x}. The primary problem that must be resolved to demonstrate sustained operations with coal is temperature control in the rotating fluid bed. The prototype Rotary Combustor was assembled and installed on the T-850P CNB boiler at the CONSOL Energy site in South Park, Pennsylvania. Several design improvements were investigated and implemented during the assembly to improve the prototype Rotary Combustor operations compared to prior tests at Detroit Stoker in Monroe, Michigan. An Operating Manual and Safety Review were completed. The shakedown test phase was initiated. Two major problems were initially encountered: binding of the rotating drum at operating temperatures, and reduced fluid-bed pressure drop after short periods of operation. Plating the brush seal rotary land ring with a chrome carbide plasma spray and lubricating the seal prior to each test sufficiently resolved these problems to permit a limited number of operations tests. Unlike previous tests at Detroit Stoker, sustained operation of the prototype Rotary Combustor was accomplished burning a high-Btu fuel, metallurgical coke. The prototype Rotary Combustor was operated with coke in gasifier mode on two occasions. Fluid-bed temperature spiking was minimized with manual control of the feeds (coke, air and steam), and no clinker formation problems were encountered in either test. Emission levels of NO{sub x} were measured at about 270 ppmv which were higher those targeted for the device which were 100 ppmv. This was assumed to be because of the aforementioned temperature spiking. The primary operating problem remains control of the fluid-bed temperature. Although improvements were made, steam flow control was manual, and very coarse. To accomplish this will require finer control of the steam flow to the rotary drum air plenum, and development of an algorithm for automatic control using the Moore APACS{trademark}. This is the recommended succeeding step in the development of the Rotary Combustor for industrial or utility use.

Murray F. Abbott; Jamal B. Mereb; Simon P. Hanson; Michael J. Virr

2000-11-01T23:59:59.000Z

248

Recovery Boiler Superheater Ash Corrosion Field Study  

SciTech Connect (OSTI)

With the trend towards increasing the energy efficiency of black liquor recovery boilers operated in North America, there is a need to utilize superheater tubes with increased corrosion resistance that will permit operation at higher temperatures and pressures. In an effort to identify alloys with improved corrosion resistance under more harsh operating conditions, a field exposure was conducted that involved the insertion of an air-cooled probe, containing six candidate alloys, into the superheater section of an operating recovery boiler. A metallographic examination, complete with corrosion scale characterization using EMPA, was conducted after a 1,000 hour exposure period. Based on the results, a ranking of alloys based on corrosion performance was obtained.

Keiser, James R [ORNL] [ORNL; Kish, Joseph [McMaster University] [McMaster University; Singbeil, Douglas [FPInnovations] [FPInnovations

2010-01-01T23:59:59.000Z

249

World Class Boilers and Steam Distribution System  

E-Print Network [OSTI]

WORLD CLASS BOILERS AND STEAM DISTRIBUTION SYSTEM Vernon P. Portell, Ph.D. Manager Armstrong Service, Inc. ABSTRACT categorizing, measuring, and comparing subjects which are of interest to us is the way we identify the "World class" is a... of information can also be obtained through an independent firm that provides third-party assessment of steam systems. One of these third parties, Armstrong Energy Certification, Inc., has used data gleaned from decades of industrial experience...

Portell, V. P.

250

Reducing NOx in Fired Heaters and Boilers  

E-Print Network [OSTI]

-6, 2000 Reducing NOx in Fired Heaters Air Pollution Control and Boilers Keeping the environment clean Presented by Ashutosh Garg Furnace Improvements Low cost solutions for fired heaters Trace compounds ? Nitric oxides ? Carbon monoxide ? Sulfur... it is essential to estimate accurately baseline NOx emissions. ? This will establish each units current compliance status. ? Emissions ? Current excess air level ? Carbon monoxide ? Combustibles ? NOx corrected to 3% 02 314 ESL-IE-00-04-46 Proceedings...

Garg, A.

251

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2003-10-20T23:59:59.000Z

252

Operating experience of Pyroflow boilers in a 250 MWe unit  

SciTech Connect (OSTI)

The Cedar Bay Cogeneration project is a 250 MWe unit owned and operated by US Generating Company. This plant has one turbine rated at 250 MWe net which is supplied by three Pyroflow CFB boilers that operate in parallel while supplying a paper mill with steam on an uninterruptible basis. Compared to similar size CFB boilers the Cedar Bay boilers have certain unique features. First, these are reheat boilers which must continue to supply process steam even when the steam turbine is down. Second, the SO{sub 2} control operates at a very low Ca/S molar ratio by optimizing the process conditions and flyash reinjection. Third, the NO{sub x} reduction process utilizes aqueous ammonia injection. This paper presents the operating data at full load in terms of boiler efficiency, and the ability to limit gaseous emissions with minimum limestone and ammonia usage. Unique features relating to the multiple boiler installation are also discussed.

Chelian, P.K.; Hyvarinen, K. [Pyropower Corp., San Diego, CA (United States)

1995-12-31T23:59:59.000Z

253

A Study of the Use of Jatropha Oil Blends in Boilers  

SciTech Connect (OSTI)

Executive Summary: This project investigated the combustion performance of blends of unrefined Jatropha oil and its blends in laboratory boilers. Although a very limited amount of testing blends in distillate oil, ASTM No. 2 oil or heating oil was conducted, the primary interest was in testing the performance of blends with residual ASTM No. 6 oil. The basic idea is to provide a renewable fuel option to residual oil used in space heating and in industrial applications. The intent also was to explore the use of non-edible plant oil and one that might be potentially cheaper than biodiesel. The characteristics of No. 6 oil, such as high viscosity at ambient temperature, which requires it to be kept heated, make the blending with such oils feasible. Jatropha oil is one such oil and there is currently considerable interest building up in its use as a source for making biodiesel and jet fuel. A 10% blend of Jatropha oil with heating oil was burned using a standard burner in a residential boiler. Combustion performance was shown to be comparable with that of burning heating oil by itself with some noticeable differences. Typical heating oil has about 2000 ppm of sulfur, while the Jatropha oil has about 50 ppm leading to lower levels of sulphur dioxide emissions. Stack measurements also showed that the NOx emission was lower with the blend. We have previously reported similar reductions in NOx with blends of biodiesel in heating oil as well as slight reductions in PM2.5, particulates below 2.5 microns in size. Long term tests were not part of this project and hence deleterious effects on pumps, seals etc., if any, were not measured. The majority of the work involved testing blends of Jatropha oil with residual oil in a 1.5 million Btu/hr boiler with a burner modified to burn residual oil. Blends of 20 and 60% Jatropha oil and 100% Jatropha oil were burned in the combustion performance tests. The residual oil used had a sulfur content of over 2000 ppm and hence dramatic reductions in sulfur dioxide emissions are measured with the blends. Again, consistent with our past experience with biodiesel blends, significant reductions in nitrogen oxide emissions nearing 50% with 100% Jatropha oil, were also measured. This is in contrast with the use of biodiesel in diesel engines, where the NOx has a tendency to increase. In addition to the gaseous emission measurements, particulate emissions were measured using an EPA CTM-39 system to obtain both particulates, of sizes below 2.5 microns, so-called PM2.5, and of sizes larger than 2.5 microns. The results show that the particulate emissions are lower with the blending of Jatropha oil. Overall, one can conclude that the blending of Jatropha oil with residual oil is a feasible approach to using non-edible plant oil to provide a renewable content to residual oil, with significant benefits in the reduction of pollutant emissions such as sulfur dioxide, nitrogen oxides and particulates.

Krishna, C.R.

2010-10-01T23:59:59.000Z

254

Development, Application and Performance of Venturi Register L. E. A. Burner System for Firing Oil and Gas Fuels  

E-Print Network [OSTI]

DEVELOPMENT, APPLICATION AND PERFORMANCE OF VENTURI REGISTER L. E. A. BURNER SYSTEM FOR FIRING OIL AND GAS FUELS A. D. Cawte CEA Combustion, Inc. Stamford, Connecticut INTRODUCTION The effect of reducing excess air as a means of curtailing..., extensive investigation work was undertaken us ing the water analog model techniques developed by Associated British Combustion for burner design. The development work resulted in the burner design known today as the Venturi Register, LEA (low excess air...

Cawte, A. D.

1979-01-01T23:59:59.000Z

255

Electoral Competition, Political Uncertainty and Policy Insulation  

E-Print Network [OSTI]

Uncertainty and Policy Insulation Horn, Murray. 1995. TheUncertainty and Policy Insulation United States Congress.UNCERTAINTY AND POLICY INSULATION Rui J. P. de Figueiredo,

de Figueiredo, Rui J. P. Jr.

2001-01-01T23:59:59.000Z

256

Basement Insulation Systems - Building America Top Innovation...  

Energy Savers [EERE]

Basement Insulation Systems - Building America Top Innovation Basement Insulation Systems - Building America Top Innovation This photo shows a framed basement wall with insulation...

257

Boiler MACT 35000FT: Maximum Achievable Control Technology  

E-Print Network [OSTI]

fossil fuel is coal, petroleum coke, tire derived fuel, etc. ESL-IE-13-05-29 Proceedings of the Thrity-Fifth Industrial Energy Technology Conference New Orleans, LA. May 21-24, 2013 Classification-Boiler Subcategory Boiler Classification Pulverized... Heaters Affected ? Large affected units burning coal, oil, biomass, natural gas, other solid, liquid, gaseous non-waste materials ? Boilers or Process Heaters Not Affected ? Electric Utility Generating Unit (EGU) ?Waste Heat, hot water heaters...

Robinson, J.

2013-01-01T23:59:59.000Z

258

Build, Own, Operate and Maintain (BOOM) Boiler Systems  

E-Print Network [OSTI]

Build, Own, Operate and Maintain (BOOM) Boiler Systems Tom Henry, Annstrong Service, Inc. Overview: The article addresses the growing trend in outsourcing boiler equipment, installation, operation, maintenance and ownership by large.... In most cases, thennal, electric and air energy systems are not considered "core" assets resulting in the need to find "other" solutions to providing the needed energy. ? Reduced staffing has resulted in fewer experienced and knowledgeable boiler...

Henry, T.

259

Study of the effects of ambient conditions upon the performance of fam powered, infrared, natural gas burners  

SciTech Connect (OSTI)

The objective of this investigation is to characterize the operation of a fan powered infrared burner (PIR burner) at various gas compositions and ambient conditions and develop design guidelines for appliances containing PIR burners for satisfactory performance. The fan powered infrared burner is a technology introduced more recently in the residential and commercial markets. It is a surface combustor that elevates the temperature of the burner head to a radiant condition. A variety of metallic and ceramic materials are used for the burner heads. It has been demonstrated that infrared burners produce low CO and NO{sub x} emissions in a controlled geometric space. This project consists of both experimental research and numerical analysis. To conduct the experiments, an experimental setup has been developed and installed in the Combustion Laboratory at Clerk Atlanta University (CAU). This setup consists of a commercial deep fat fryer that has been modified to allow in-situ radiation measurements on the surface of the infrared burner via a view port installed on the side wall of the oil vat. Proper instrumentation including fuel/air flow rate measurement, exhaust gas emission measurement, and radiation measurement has been developed. The project is progressing well. The scheduled tasks for this period of time were conducted smoothly. Specifically: 1. Baseline experimental study at CAU has been completed. The data are now under detailed analysis and will be reported in next quarterly report. 2. Theoretical formulation and analysis of the PIR burner performance model are continuing. Preliminary results have been obtained.

Bai, Tiejun

1996-10-01T23:59:59.000Z

260

Modeling of a Drum Boiler Using MATLAB/Simulink.  

E-Print Network [OSTI]

?? A dynamic simulator was developed for a natural circulation drum type boiler through a joint Youngstown State University/The Babcock and Wilcox Company cooperative agreement.… (more)

Anderson, Scott B.

2008-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


261

Field Test of Boiler Primary Loop Temperature Controller  

SciTech Connect (OSTI)

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

2014-09-01T23:59:59.000Z

262

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network [OSTI]

allow ultra-supercritical boilers to achieve still higherthat supercritical-coal boilers, at least in the 1970s, didGW/year) by type of boiler. Source: [25]. Net Efficiency (

Yeh, Sonia; Rubin, Edward

2007-01-01T23:59:59.000Z

263

Robust Output Feedback Stabilization of Nonlinear Interconnected Systems with Application to an Industrial Utility Boiler  

E-Print Network [OSTI]

to an Industrial Utility Boiler Adarsha Swarnakar, Horacio Jose Marquez and Tongwen Chen Abstract-- This paper boiler (Utility boiler), where the nonlinear model describes the complicated dynamics of the drum

Marquez, Horacio J.

264

Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers  

E-Print Network [OSTI]

9 Hot-Water Oil Boiler LCC Analysis-Efficiency Levels and10 Hot-Water Gas Boiler LCC Analysis-Efficiency Levels andfurnace and boiler energy-efficiency standards. Determining

Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

2004-01-01T23:59:59.000Z

265

Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B  

SciTech Connect (OSTI)

This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

NONE

1998-01-01T23:59:59.000Z

266

Thermal insulated glazing unit  

SciTech Connect (OSTI)

An improved insulated glazing unit is provided which can attain about R5 to about R10 thermal performance at the center of the glass while having dimensions about the same as those of a conventional double glazed insulated glazing unit. An outer glazing and inner glazing are sealed to a spacer to form a gas impermeable space. One or more rigid, non-structural glazings are attached to the inside of the spacer to divide the space between the inner and outer glazings to provide insulating gaps between glazings of from about 0.20 inches to about 0.40 inches. One or more glazing surfaces facing each thermal gap are coated with a low emissivity coating. Finally, the thermal gaps are filled with a low conductance gas such as krypton gas.

Selkowitz, Stephen E. (Piedmont, CA); Arasteh, Dariush K. (Oakland, CA); Hartmann, John L. (Seattle, WA)

1991-01-01T23:59:59.000Z

267

Thermal insulated glazing unit  

SciTech Connect (OSTI)

An improved insulated glazing unit is provided which can attain about R5 to about R10 thermal performance at the center of the glass while having dimensions about the same as those of a conventional double glazed insulated glazing unit. An outer glazing and inner glazing are sealed to a spacer to form a gas impermeable space. One or more rigid, non-structural glazings are attached to the inside of the spacer to divide the space between the inner and outer glazings to provide insulating gaps between glazings of from about 0.20 inches to about 0.40 inches. One or more glazing surfaces facing each thermal gap are coated with a low emissivity coating. Finally, the thermal gaps are filled with a low conductance gas such as krypton gas. 2 figs.

Selkowitz, S.E.; Arasteh, D.K.; Hartmann, J.L.

1988-04-05T23:59:59.000Z

268

Notes on topological insulators  

E-Print Network [OSTI]

This paper is a survey of the $\\mathbb{Z}/\\mathbb{Z}_2$-valued invariants of topological insulators in condensed matter physics. The $\\mathbb{Z}$-valued topological invariant was originally called the TKNN invariant in physics, which has been fully understood as the first Chern number. The $\\mathbb{Z}_2$ invariant is more mysterious, we will devote our efforts to reviewing its equivalent descriptions from different point of views. We emphasize that both invariants are realizations of the Atiyah--Singer index theorem in condensed matter physics. The topological K-theory also plays an important role in the classification of topological insulators with different symmetries.

Dan Li; Ralph M. Kaufmann; Birgit Wehefritz-Kaufmann

2015-01-13T23:59:59.000Z

269

Topological Mott Insulators  

SciTech Connect (OSTI)

We consider extended Hubbard models with repulsive interactions on a honeycomb lattice, and the transitions from the semimetal to Mott insulating phases at half-filling. Because of the frustrated nature of the second-neighbor interactions, topological Mott phases displaying the quantum Hall and the quantum spin Hall effects are found for spinless and spin fermion models, respectively. The mean-field phase diagram is presented and the fluctuations are treated within the random phase approximation. Renormalization group analysis shows that these states can be favored over the topologically trivial Mott insulating states.

Raghu, S.

2010-03-02T23:59:59.000Z

270

Characterization of the U.S. Industrial/Commercial Boiler Population...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Characterization of the U.S. IndustrialCommercial Boiler Population - Final Report, May 2005 Characterization of the U.S. IndustrialCommercial Boiler Population - Final Report,...

271

Guide to Combined Heat and Power Systems for Boiler Owners and...  

Broader source: Energy.gov (indexed) [DOE]

Combined Heat and Power Systems for Boiler Owners and Operators Guide to Combined Heat and Power Systems for Boiler Owners and Operators This guide presents useful information for...

272

Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies  

E-Print Network [OSTI]

A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water...

Hahn, G.

273

Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers  

E-Print Network [OSTI]

matter and char, and cold-end air pollution control devices. There is also evidence that boiler is equipped with hot and cold precipitators and a tubular air preheater. A strategy for mercury control designated hazardous air pollutants by the US Environmental Protection Agency (EPA), mercury (Hg) has

Li, Ying

274

Contaminant trap for gas-insulated apparatus  

DOE Patents [OSTI]

A resinous body is placed in gas-insulated electrical apparatus to remove particulate material from the insulating gas.

Adcock, J.L.; Pace, M.O.; Christophorou, L.G.

1984-01-01T23:59:59.000Z

275

Materials development for ultra-supercritical boilers  

SciTech Connect (OSTI)

Progress is reported on a US Department of Energy project to develop high temperature, corrosion resistant alloys for use in ultra-supercritical steam cycles. The aim is to achieve boiler operation at 1,400{sup o}F/5,000 psi steam conditions with 47% net cycle efficiency. Most ferritic steel tested such as T92 and Save 12 showed severe corrosion. Nickel-based alloys, especially IN 740 and CCA 617, showed greatest resistance to oxidation with no evidence of exfoliation. Laboratory and in-plant tests have begun. 2 figs.

NONE

2005-09-30T23:59:59.000Z

276

List of Boilers Incentives | Open Energy Information  

Open Energy Info (EERE)

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home5b9fcbce19 No revision hasInformation Earth's Heat JumpInc Place:KeystoneSolar (Texas) JumpEventBoilers Incentives Jump to:

277

Physics World Archive Topological insulators  

E-Print Network [OSTI]

Physics World Archive Topological insulators Charles Kane, Joel Moore From Physics World February, how- ever, now uncovered a new electronic phase called a topological insulator. Putting the name; this "spin current" is a milestone in the realization of practical "spintronics". Topological insulators have

Johannesson, Henrik

278

Topological Insulator Nanowires and Nanoribbons  

E-Print Network [OSTI]

Topological Insulator Nanowires and Nanoribbons Desheng Kong, Jason C. Randel,,| Hailin Peng,, Judy material show that it is a three-dimensional topological insulator possessing conductive surface states topological insulator materials have a large surface-to-volume ratio that can manifest the conductive surface

Cui, Yi

279

Peg supported thermal insulation panel  

DOE Patents [OSTI]

A thermal insulation panel which is lightweight, load bearing, accommodates thermal stress, and has excellent high temperature insulation capability comprising high performance insulation between thin metal walls supported by high density, high strength glass pegs made in compliance with specified conditions of time, temperature and pressure.

Nowobilski, Jeffert J. (Orchard Park, NY); Owens, William J. (Kenmore, NY)

1985-01-01T23:59:59.000Z

280

Peg supported thermal insulation panel  

DOE Patents [OSTI]

A thermal insulation panel which is lightweight, load bearing, accommodates thermal stress, and has excellent high temperature insulation capability comprises high performance insulation between thin metal walls supported by high density, high strength glass pegs made in compliance with specified conditions of time, temperature and pressure. 2 figs.

Nowobilski, J.J.; Owens, W.J.

1985-04-30T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


281

Study of the effects of ambient conditions upon the performance of fan powered, infrared, natural gas burners. Quarterly technical progress report, October 1, 1996--December 31, 1996  

SciTech Connect (OSTI)

This quarterly technical progress report describes work performed under DOE Grant No. DE-FG22-94MT94011 during the period September 1, 1996 to December 31, 1996 which covers the nineth quarter of the project. The objective of this investigation is to characterize the operation of a fan powered infrared burner (IR burner) at various gas compositions and ambient conditions and develop design guidelines for appliances containing PIR burners for satisfactory performance. The fan powered infrared burner is a technology introduced more recently in the residential and commercial markets. It is a surface combustor that elevates the temperature of the burner head to a radiant condition. A variety of metallic and ceramic materials are used for the burner heads. It has been demonstrated that infrared burners produce low CO and NO{sub x} emissions in a controlled geometric space. As the environmental regulations become more stringent, infrared burners are receiving increasing interests.

Bai, T.

1997-01-01T23:59:59.000Z

282

Introduction to the Boiler MACT Energy Assessment Process  

E-Print Network [OSTI]

served from affected boiler(s) that are under BASF’s control. • Review of architectural/engineering plans, facility O&M procedures/logs, and fuel usage • Review of facility’s energy management practice and provide recommendations for improvement where...

Theising, T. R.

2014-01-01T23:59:59.000Z

283

Boiler Gold Rush Prof. Johnny Brown (MATH 700)  

E-Print Network [OSTI]

Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;#12;#12;David McCullough, Jr help Always be prepared #12;Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;

Brown, Johnny E.

284

Stack Gas Heat Recovery from 100 to 1200 HP Boilers  

E-Print Network [OSTI]

in reduced production and caused personnel layoffs. U.S. Government reports indicate that roughly 20% of all fuel is consumed in boilers. A savings in boiler fuel consumption can have a positive impact on energy conservation, and become an important component...

Judson, T. H.

1980-01-01T23:59:59.000Z

285

How to Evaluate Low Excess Air Controls for Packaged Boilers  

E-Print Network [OSTI]

characteristics within your boiler so that a reliable estimate of the efficiency gain from LEA firing can be determined. Recall that heat transfer takes place in three main areas of the boiler-the radiant section, convection bank, and heat recovery equipment...

Londerville, S. B.; Kerler, W. J.

1984-01-01T23:59:59.000Z

286

Holographic fractional topological insulators  

SciTech Connect (OSTI)

We give a holographic realization of the recently proposed low-energy effective action describing a fractional topological insulator. In particular we verify that the surface of this hypothetical material supports a fractional quantum Hall current corresponding to half that of a Laughlin state.

Hoyos, Carlos; Jensen, Kristan; Karch, Andreas [Department of Physics, University of Washington, Seattle, Washington 98195-1560 (United States)

2010-10-15T23:59:59.000Z

287

Thermionic-cogeneration-burner assessment study. Second quarterly technical progress report, January-March 1983  

SciTech Connect (OSTI)

The performance analysis work continued with the completion of the programming of the mathematical model and with the start of a series of parametric analyses. Initial studies predict that approximately 25 to 30% of the heat contained in the flue gas can be passed through the thermionic converters (TEC) and then be converted at 12 to 15% efficiency into electrical power. This results in up to 17 kWe per 1 million Btu/h burner firing rate. This is a 4 to 10 percent energy saving over power produced at the utility. The thermal burner design and construction have been completed, as well as initial testing on the furnace and preheat systems. The following industries are still considered viable options for use of the thermionic cogeneration burner: chlor-alkali, alumina-aluminum, copper refining, steel and gray iron, industries using resistance heating, electrolytic industries and electrochemical industries. Information gathered on these industries is presented.

Not Available

1983-01-01T23:59:59.000Z

288

A Flexural Mode Tuning Technique for Membraned Boiler Tubing  

SciTech Connect (OSTI)

Corrosion of tubing used in black-liquor recovery boilers is a major concern in all pulp and paper mills. Extensive corrosion in recovery boiler tubes can result in a significant safety and environmental hazard. Considerable plant resources are expended to inspect recovery boiler tubing. Currently, visual and ultrasonic inspections are primarily used during the annual maintenance shutdown to monitor corrosion rates and cracking of tubing. This project is developing guided acoustic waves for use on recovery boiler tubing. The feature of this acoustic technique is its cost-effectiveness in inspecting long lengths of tubes from a single inspection point. A piezoelectric or electromagnetic transducer induces guided waves into the tubes. The transducer detects fireside defects from the cold side or fireside of the tube. Cracking and thinning on recovery boiler tubes have been detected with this technique in both laboratory and field applications.

Quarry, M J; Chinn, D J; Rose, J L

2005-03-21T23:59:59.000Z

289

Establishing an energy efficiency recommendation for commercial boilers  

SciTech Connect (OSTI)

To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of $40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over $25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings.

Ware, Michelle J.

2000-08-01T23:59:59.000Z

290

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-01-31T23:59:59.000Z

291

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-04-27T23:59:59.000Z

292

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

2003-04-21T23:59:59.000Z

293

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-08-01T23:59:59.000Z

294

Boiler Materials For Ultrasupercritical Coal Power Plants  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-09-30T23:59:59.000Z

295

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-07-17T23:59:59.000Z

296

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-04-20T23:59:59.000Z

297

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-10-27T23:59:59.000Z

298

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-04-23T23:59:59.000Z

299

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-01-23T23:59:59.000Z

300

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-01-31T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


301

Sulphidation resistance of composite boiler tube materials  

SciTech Connect (OSTI)

A lab-based testing program was undertaken to generate data to better define the sulphidation resistance of composite tubes installed in the lower-furnace section of black liquor recovery boilers. All composite tube cladding alloys tested were observed to have an acceptable corrosion rate at normal operating temperatures (up to 400 C) in the synthetic lower-furnace gaseous environment tested (1% H{sub 2}S-99% N{sub 2}). This acceptable corrosion resistance is due to the expected formation of a relatively protective chromium-rich inner sulphide scale. An increase in temperature up to 560 C was found to significantly increase the corrosion rate. Of the various alloys tested, Alloy HR11N exhibited the lowest corrosion rate at each of the three temperatures tested. Moreover, the corrosion rate was found not to be strongly dependent on the fabrication route (weld overlay versus co-extruded). To minimize corrosion, operating conditions that promote prolonged exposure to elevated temperatures in the lower-furnace section of black liquor recovery boilers should be avoided, regardless of the type of composite tube installed.

Kish, Joseph [McMaster University; Eng, Philip [FPInnovations; Singbeil, Douglas [FPInnovations; Keiser, James R [ORNL

2008-01-01T23:59:59.000Z

302

An evolution of nozzle design: The low NOx burner experience at the Baldwin Power Station  

SciTech Connect (OSTI)

Illinois Power Company (IPC) installed low NO{sub x} burners on Baldwin Unit 3 in the Spring of 1994. Although the NO{sub x} reduction performance of these burners has been outstanding, IPC suffered catastrophic nozzle failure in the first 8 weeks of operation. The nozzles were then modified and later, replaced. Within 1 week of operation, 2 of the new nozzles also failed. This paper traces the development of the original nozzle, the influences-of other nozzle failures on its design, the determination of the cause of the original and subsequent failures, and the current state of the nozzles.

Forney, D.W. [Illinois Power Co., Decatur, IL (United States); Murray, D.G. [Rolls Royce Industrial Power, Inc., Atlanta, GA (United States); Beal, P.R. [Rolls-Royce Industrial Power, Inc., Derby (United Kingdom)

1996-01-01T23:59:59.000Z

303

Gas-phase and catalytic combustion in heat-recirculating burners Jeongmin Ahn, Craig Eastwood, Lars Sitzki* and Paul D. Ronney  

E-Print Network [OSTI]

1 Gas-phase and catalytic combustion in heat-recirculating burners Jeongmin Ahn, Craig Eastwood title: Extinction limits in excess enthalpy burners To be published in Proceedings of the Combustion-phase and catalytic combustion in heat-recirculating burners Jeongmin Ahn, Craig Eastwood, Lars Sitzki* and Paul D

304

Energy Conservation Program: Energy Conservation Standards for Residential Boilers, Notice of Proposed Rulemaking  

Broader source: Energy.gov [DOE]

Energy Conservation Program: Energy Conservation Standards for Residential Boilers, Notice of Proposed Rulemaking

305

Decentralized robust PI controller design for an industrial boiler Batool Labibi a,*, Horacio Jose Marquez b  

E-Print Network [OSTI]

Decentralized robust PI controller design for an industrial boiler Batool Labibi a,*, Horacio Jose in revised form 23 April 2008 Accepted 23 April 2008 Keywords: Industrial utility boiler Internal model boiler, a control oriented nonlinear model for the boiler is identified. The nonlinearity of the system

Marquez, Horacio J.

306

Compact vacuum insulation  

DOE Patents [OSTI]

An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially "point" or "line" contacts with the metal wall sheets. In the case of monolithic spacers that form "line" contacts, two such spacers with the line contacts running perpendicular to each other form effectively "point" contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included.

Benson, David K. (Golden, CO); Potter, Thomas F. (Denver, CO)

1993-01-01T23:59:59.000Z

307

Compact vacuum insulation embodiments  

DOE Patents [OSTI]

An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially "point" or "line" contacts with the metal wall sheets. In the case of monolithic spacers that form "line" contacts, two such spacers with the line contacts running perpendicular to each other form effectively "point" contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included.

Benson, David K. (Golden, CO); Potter, Thomas F. (Denver, CO)

1992-01-01T23:59:59.000Z

308

Compact vacuum insulation embodiments  

DOE Patents [OSTI]

An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially point' or line' contacts with the metal wall sheets. In the case of monolithic spacers that form line' contacts, two such spacers with the line contacts running perpendicular to each other form effectively point' contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included. 26 figs.

Benson, D.K.; Potter, T.F.

1992-04-28T23:59:59.000Z

309

Gas filled panel insulation  

DOE Patents [OSTI]

A structural or flexible highly insulative panel which may be translucent, is formed from multi-layer polymeric material in the form of an envelope surrounding a baffle. The baffle is designed so as to minimize heat transfer across the panel, by using material which forms substantially closed spaces to suppress convection of the low conductivity gas fill. At least a portion of the baffle carries a low emissivity surface for suppression of infrared radiation. 18 figures.

Griffith, B.T.; Arasteh, D.K.; Selkowitz, S.E.

1993-12-14T23:59:59.000Z

310

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally-acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national perspective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan

2002-04-15T23:59:59.000Z

311

2D Dirac Materials: From Graphene to Topological Insulators  

E-Print Network [OSTI]

2D Topological Insulators. . . . . . . . . . . . . . . . .structure for a topological insulator. The Dirac cone fallsband structure for topological insulators. With the Fermi

Teweldebrhan, Desalegne Bekuretsion

2011-01-01T23:59:59.000Z

312

Improved DC Gun Insulator  

SciTech Connect (OSTI)

Many user facilities such as synchrotron light sources and free electron lasers require accelerating structures that support electric fields of 10-100 MV/m, especially at the start of the accelerator chain where ceramic insulators are used for very high gradient DC guns. These insulators are difficult to manufacture, require long commissioning times, and have poor reliability, in part because energetic electrons bury themselves in the ceramic, creating a buildup of charge and causing eventual puncture. A novel ceramic manufacturing process is proposed. It will incorporate bulk resistivity in the region where it is needed to bleed off accumulated charge caused by highly energetic electrons. This process will be optimized to provide an appropriate gradient in bulk resistivity from the vacuum side to the air side of the HV standoff ceramic cylinder. A computer model will be used to determine the optimum cylinder dimensions and required resistivity gradient for an example RF gun application. A ceramic material example with resistivity gradient appropriate for use as a DC gun insulator will be fabricated by glazing using doping compounds and tested.

M.L. Neubauer, K.B. Beard, R. Sah, C. Hernandez-Garcia, G. Neil

2009-05-01T23:59:59.000Z

313

Establishing criteria for the design of a combination parallel and cross-flaming covered burner  

E-Print Network [OSTI]

it with the two open flame practices. This evaluation was performed by moving the burners over an area that would monitor the temperatures at specified heights and locations. Temperatures were measured using thermocouples placed at heights 7-mm, 150-mm, and 300...

Stark, Christopher Charles

2003-01-01T23:59:59.000Z

314

ASU nitrogen sweep gas in hydrogen separation membrane for production of HRSG duct burner fuel  

DOE Patents [OSTI]

The present invention relates to the use of low pressure N2 from an air separation unit (ASU) for use as a sweep gas in a hydrogen transport membrane (HTM) to increase syngas H2 recovery and make a near-atmospheric pressure (less than or equal to about 25 psia) fuel for supplemental firing in the heat recovery steam generator (HRSG) duct burner.

Panuccio, Gregory J.; Raybold, Troy M.; Jamal, Agil; Drnevich, Raymond Francis

2013-04-02T23:59:59.000Z

315

Note LPSC 07-37 The TMSR as Actinide Burner and Thorium Breeder  

E-Print Network [OSTI]

Note LPSC 07-37 The TMSR as Actinide Burner and Thorium Breeder E. Merle-Lucotte, D. Heuer, C. Le actinides. Studies [1] have thus been done on the Molten Salt Breeder Reactor (MSBR) [2] of Oak-Ridge to re fluoride salt LiF- ThF4 with 28%- mole 232 Th. This reflector, corresponding to a fertile blanket

Paris-Sud XI, Université de

316

Measurement and analysis of heating of paper with gas-fired infrared burner  

E-Print Network [OSTI]

. Gas-fired IR heaters produce combustion on the burner surface by ignition of a pre-mixed air and fuel streams. The combustion raises the surface temperature to ranges of 800-1,100°C to emit radiation, mainly in the medium IR range, which has a...

Husain, Abdullah Nadir

2000-01-01T23:59:59.000Z

317

Design and Evaluation of a High Temperature Burner Duct Recuperator System  

E-Print Network [OSTI]

"The Babcock & Wilcox Company (B&W) has completed a program to design, construct, install, and field test a ceramic-based high-temperature burner-duct-recuperator (HTBDR) in an industrial setting. The unit was capable of operating in corrosive, high...

Parks, W. P.; DeBellis, C. L.; Kneidel, K.

318

Simulation of Nitrogen Emissions in a Premixed Hydrogen Flame Stabilized on a Low Swirl Burner  

E-Print Network [OSTI]

of fuels such as pure hydrogen and hydrogen-seeded hydrocarbon mixtures. However, many hydrogen-rich fuels in the context of a laboratory-scale low swirl burner fueled with a lean hydrogen-air mixture at atmospheric of burning lean hydrogen or hydrogen-enriched lean hydrocar- bon fuels (e.g., [2­5]). For these fuels

Bell, John B.

319

CONTROL OF POLLUTANT EMISSIONS IN NATURAL GAS DIFFUSION FLAMES BY USING CASCADE BURNERS  

SciTech Connect (OSTI)

The goal of this exploratory research project is to control the pollutant emissions of diffusion flames by modifying the air infusion rate into the flame. The modification was achieved by installing a cascade of venturis around the burning gas jet. The basic idea behind this technique is controlling the stoichiometry of the flame through changing the flow dynamics and rates of mixing in the combustion zone with a set of venturis surrounding the flame. A natural gas jet diffusion flame at burner-exit Reynolds number of 5100 was examined with a set of venturis of specific sizes and spacing arrangement. The thermal and composition fields of the baseline and venturi-cascaded flames were numerically simulated using CFD-ACE+, an advanced computational environment software package. The instantaneous chemistry model was used as the reaction model. The concentration of NO was determined through CFD-POST, a post processing utility program for CFD-ACE+. The numerical results showed that, in the near-burner, midflame and far-burner regions, the venturi-cascaded flame had lower temperature by an average of 13%, 19% and 17%, respectively, and lower CO{sub 2} concentration by 35%, 37% and 32%, respectively, than the baseline flame. An opposite trend was noticed for O{sub 2} concentration; the cascaded flame has higher O{sub 2} concentration by 7%, 26% and 44%, in average values, in the near-burner, mid-flame and far-burner regions, respectively, than in the baseline case. The results also showed that, in the near-burner, mid-flame, and far-burner regions, the venturi-cascaded flame has lower NO concentrations by 89%, 70% and 70%, in average values, respectively, compared to the baseline case. The numerical results substantiate that venturi-cascading is a feasible method for controlling the pollutant emissions of a burning gas jet. In addition, the numerical results were useful to understand the thermo-chemical processes involved. The results showed that the prompt-NO mechanism plays an important role besides the conventional thermal-NO mechanism. The computational results of the present study need to be validated experimentally.

Dr. Ala Qubbaj

2001-12-30T23:59:59.000Z

320

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS  

SciTech Connect (OSTI)

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising result as the levels of N are higher in the biomass fuel than in coal. Further experiments showed that biomass is twice or more effective than coal when used in a reburning process to reduce NO{sub x} emissions. Since crushing costs of biomass fuels may be prohibitive, stoker firing may be cost effective; in order simulate such a firing, future work will investigate the performance of a gasifier when fired with larger sized coal and biomass. It will be a fixed bed gasifier, and will evaluate blends, coal, and biomass. Computer simulations were performed using the PCGC-2 code supplied by BYU and modified by A&M with three mixture fractions for handling animal based biomass fuels in order to include an improved moisture model for handling wet fuels and phosphorus oxidation. Finally the results of the economic analysis show that considerable savings can be achieved with the use of biomass. In the case of higher ash and moisture biomass, the fuel cost savings will be reduced, due to increased transportation costs. A spreadsheet program was created to analyze the fuel savings for a variety of different moisture levels, ash levels, and power plant operating parameters.

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-15T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


321

Thermal insulations using vacuum panels  

DOE Patents [OSTI]

Thermal insulation vacuum panels are formed of an inner core of compressed low thermal conductivity powders enclosed by a ceramic/glass envelope evaluated to a low pressure.

Glicksman, Leon R. (Lynnfield, MA); Burke, Melissa S. (Pittsburgh, PA)

1991-07-16T23:59:59.000Z

322

Boiler Upgrades and Decentralizing Steam Systems Save Water and...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

replacing its central plant with a combination of distributed boilers and ground source heat pumps. The results saved more than 1 million MBtu in energy and 19,574 Kgal of water...

323

Application of Multivariable Control to Oil and Coal Fired Boilers  

E-Print Network [OSTI]

Increased visibility provided by advanced measurement and control techniques has shown that control of oil and coal fired boilers is a complex problem involving simultaneous determination of flue gas carbon monoxide, hydrocarbon, opacity...

Swanson, K.

1981-01-01T23:59:59.000Z

324

Application of Oxygen Trim Control to Small Packaged Boilers  

E-Print Network [OSTI]

control. New mechanical interfaces capable of modifying the relationship between the air and fuel linkage on existing boilers without expensive jackshaft modification or installation difficulties has significantly reduce the installed cost. A field...

Nelson, R. L.

1984-01-01T23:59:59.000Z

325

A Boiler Plant Energy Efficiency and Load Balancing Survey  

E-Print Network [OSTI]

Daily energy use data was used to perform an energy efficiency survey of a medium-sized university boiler plant. The physical plant operates centralized mechanical plants to provide both chilled water and steam for building conditioning. Steam...

Nutter, D. W.; Murphy, D. R.

326

Heat Recovery Consideration for Process Heaters and Boilers  

E-Print Network [OSTI]

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters...

Kumar, A.

1984-01-01T23:59:59.000Z

327

Heat Recovery Consideration for Process Heaters and Boilers  

E-Print Network [OSTI]

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters...

Kumar, A.

1983-01-01T23:59:59.000Z

328

Cost-Effective Industrial Boiler Plant Efficiency Advancements  

E-Print Network [OSTI]

Natural gas and electricity are expensive to the extent that annual fuel and power costs can approach the initial cost of an industrial boiler plant. Within this context, this paper examines several cost-effective efficiency advancements that were...

Fiorino, D. P.

329

Improving Boiler Efficiency Modeling Based on Ambient Air Temperature  

E-Print Network [OSTI]

Optimum economic operation in a large power plant can cut operating costs substantially. Individual plant equipment should be operated under conditions that are most favorable for maximizing its efficiency. It is widely accepted that boiler load...

Zhou, J.; Deng, S.; Claridge, D. E.; Haberl, J. S.; Turner, W. D.

330

Dissimilar-metal weld failures in boiler tubing  

SciTech Connect (OSTI)

Both ferritic heat-resisting steels and austenitic stainless steels are used for fossil-fired boilers for central power stations. The use of these two different types of materials within the system leads to the need for a dissimilar-metal weld transition joint. Increased cyclic operation of boilers has led to a rash of failures in welds between dissimilar metals; studies have identified the causes, and improved nondestructive testing techniques permit early identification of problem areas.

Klueh, R.L.

1984-02-01T23:59:59.000Z

331

Superconducting Topological Insulators  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE:1 First Use of Energy for All Purposes (Fuel and Nonfuel),Feet) Year Jan Feb Mar Apr MayAtmosphericNuclear Security AdministrationcontrollerNanocrystalline Gallium OxideSumin KimSuperconducting Topological Insulators

332

Notice of construction for proposed backup package boiler  

SciTech Connect (OSTI)

The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

Not Available

1993-10-01T23:59:59.000Z

333

Guided wave acoustic monitoring of corrosion in recovery boiler tubing  

SciTech Connect (OSTI)

Corrosion of tubing used in black-liquor recovery boilers is a major concern in all pulp and paper mills. Extensive corrosion in recovery boiler tubes can result in a significant safety and environmental hazard. Considerable plant resources are expended to inspect recovery boiler tubing. Currently, visual and ultrasonic inspections are primarily used during the annual maintenance shutdown to monitor corrosion rates and cracking of tubing. This Department of Energy, Office of Industrial Technologies project is developing guided acoustic waves for use on recovery boiler tubing. The feature of this acoustic technique is its cost-effectiveness in inspecting long lengths of tubes from a single inspection point. A piezoelectric or electromagnetic transducer induces guided waves into the tubes. The transducer detects fireside defects from the coldside or fireside of the tube. Cracking and thinning on recovery boiler tubes have been detected with this technique in both laboratory and field applications. This technique appears very promising for recovery boiler tube application, potentially expediting annual inspection of tube integrity.

Quarry, M J; Chinn, D J

2004-02-19T23:59:59.000Z

334

Electrical wire insulation and electromagnetic coil  

DOE Patents [OSTI]

An electromagnetic coil for high temperature and high radiation application in which glass is used to insulate the electrical wire. A process for applying the insulation to the wire is disclosed which results in improved insulation properties.

Bich, George J. (Penn Hills, PA); Gupta, Tapan K. (Monroeville, PA)

1984-01-01T23:59:59.000Z

335

Superconducting ``metals'' and ``insulators'' Smitha Vishveshwara  

E-Print Network [OSTI]

Superconducting ``metals'' and ``insulators'' Smitha Vishveshwara Department of Physics, University to the distinction between normal metals and insulators: the superconducting ``metal'' with delocalized qua- siparticle excitations and the superconducting ``insulator'' with localized quasiparticles. We describe

336

Compact vacuum insulation  

DOE Patents [OSTI]

Improved compact insulation panel is provided which is comprised of two adjacent metal sheets spaced close together with a plurality of spherical, or other discretely shaped, glass or ceramic beads optimally positioned between the sheets to provide support and maintain the spacing between the metal sheets when the gases there between are evacuated to form a vacuum. These spherical glass beads provide the maximum support while minimizing thermal conductance. In its preferred embodiment; these two metal sheets are textured with ribs or concave protrusions in conjunction with the glass beads to maximize the structural integrity of the panels while increasing the spacing between beads, thereby reducing the number of beads and the number of thermal conduction paths. Glass or porcelain-enameled liners in combination with the glass spacers and metal sidewalls effectively decrease thermal conductivity, and various laminates, including wood, porcelain-enameled metal, and others effectively increase the strength and insulation capabilities of the panels. Also, a metal web is provided to hold the spacers in place, and strategic grooves are shown to accommodate expansion and contraction or shaping of the panels. 35 figs.

Benson, D.K.; Potter, T.F.

1992-10-27T23:59:59.000Z

337

Compact vacuum insulation  

DOE Patents [OSTI]

Improved compact insulation panel is provided which is comprised of two adjacent metal sheets spaced close together with a plurality of spherical, or other discretely shaped, glass or ceramic beads optimally positioned between the sheets to provide support and maintain the spacing between the metal sheets when the gases therebetween are evacuated to form a vacuum. These spherical glass beads provide the maximum support while minimizing thermal conductance. In its preferred embodiment; these two metal sheets are textured with ribs or concave protrusions in conjunction with the glass beads to maximize the structural integrity of the panels while increasing the spacing between beads, thereby reducing the number of beads and the number of thermal conduction paths. Glass or porcelain-enameled liners in combination with the glass spacers and metal sidewalls effectively decrease thermal conductivity, and variious laminates, including wood, porcelain-enameled metal, and others effectively increase the strength and insulation capabilities of the panels. Also, a metal web is provided to hold the spacers in place, and strategic grooves are shown to accommodate expansion and contraction or shaping of the panels.

Benson, David K. (Golden, CO); Potter, Thomas F. (Denver, CO)

1992-01-01T23:59:59.000Z

338

Upgrade Boilers with Energy-Efficient Burners, Energy Tips: STEAM, Steam Tip Sheet #24 (Fact Sheet), Advanced Manufacturing Office (AMO), Energy Efficiency & Renewable Energy (EERE)  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankCombustion |Energy Usage »of EnergyTheTwo New12.'6/0.2 ...... 13:27DepartmentUpdating the US4

339

Flipping Photoelectron Spins in Topological Insulators  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Flipping Photoelectron Spins in Topological Insulators Flipping Photoelectron Spins in Topological Insulators Print Tuesday, 23 April 2013 10:00 Inherently strange crystalline...

340

Flipping Photoelectron Spins in Topological Insulators  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Flipping Photoelectron Spins in Topological Insulators Print Inherently strange crystalline materials called 3D topological insulators (TIs) are all the rage in materials science....

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


341

Solar Decathlon Technology Spotlight: Structural Insulated Panels...  

Broader source: Energy.gov (indexed) [DOE]

Decathlon Technology Spotlight: Structural Insulated Panels Solar Decathlon Technology Spotlight: Structural Insulated Panels September 20, 2011 - 7:13am Addthis These structural...

342

Types of Insulation | Department of Energy  

Energy Savers [EERE]

-- into insulation systems that can include a variety of backings, such as kraft paper, plastic film, polyethylene bubbles, or cardboard, as well as thermal insulation materials....

343

Aerogel Impregnated Polyurethane Piping and Duct Insulation ...  

Energy Savers [EERE]

Aerogel Impregnated Polyurethane Piping and Duct Insulation Aerogel Impregnated Polyurethane Piping and Duct Insulation Emerging Technologies Project for the 2013 Building...

344

Recovery of Water from Boiler Flue Gas  

SciTech Connect (OSTI)

This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

2008-09-30T23:59:59.000Z

345

Predictive modelling of boiler fouling. Final report.  

SciTech Connect (OSTI)

A spectral element method embodying Large Eddy Simulation based on Re- Normalization Group theory for simulating Sub Grid Scale viscosity was chosen for this work. This method is embodied in a computer code called NEKTON. NEKTON solves the unsteady, 2D or 3D,incompressible Navier Stokes equations by a spectral element method. The code was later extended to include the variable density and multiple reactive species effects at low Mach numbers, and to compute transport of large particles governed by inertia. Transport of small particles is computed by treating them as trace species. Code computations were performed for a number of test conditions typical of flow past a deep tube bank in a boiler. Results indicate qualitatively correct behavior. Predictions of deposition rates and deposit shape evolution also show correct qualitative behavior. These simulations are the first attempts to compute flow field results at realistic flow Reynolds numbers of the order of 10{sup 4}. Code validation was not done; comparison with experiment also could not be made as many phenomenological model parameters, e.g., sticking or erosion probabilities and their dependence on experimental conditions were not known. The predictions however demonstrate the capability to predict fouling from first principles. Further work is needed: use of large or massively parallel machine; code validation; parametric studies, etc.

Chatwani, A

1990-12-31T23:59:59.000Z

346

Model-free adaptive control of supercritical circulating fluidized-bed boilers  

DOE Patents [OSTI]

A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

Cheng, George Shu-Xing; Mulkey, Steven L

2014-12-16T23:59:59.000Z

347

Postcombustion and its influences in 135 MWe CFB boilers  

SciTech Connect (OSTI)

In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Thermal Engineering

2009-09-15T23:59:59.000Z

348

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study  

SciTech Connect (OSTI)

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30T23:59:59.000Z

349

Evaluation of Fluid Conduction and Mixing within a Subassembly of the Actinide Burner Test Reactor  

SciTech Connect (OSTI)

The RELAP5-3D code is being considered as a thermal-hydraulic system code to support the development of the sodium-cooled Actinide Burner Test Reactor as part of the Global Nuclear Energy Partnership. An evaluation was performed to determine whether the control system could be used to simulate the effects of non-convective mechanisms of heat transport in the fluid, including axial and radial heat conduction and subchannel mixing, that are not currently represented with internal code models. The evaluation also determined the relative importance of axial and radial heat conduction and fluid mixing on peak cladding temperature for a wide range of steady conditions and during a representative loss-of-flow transient. The evaluation was performed using a RELAP5-3D model of a subassembly in the Experimental Breeder Reactor-II, which was used as a surrogate for the Actinide Burner Test Reactor.

Cliff B. Davis

2007-09-01T23:59:59.000Z

350

Method for reducing NOx during combustion of coal in a burner  

DOE Patents [OSTI]

An organically complexed nanocatalyst composition is applied to or mixed with coal prior to or upon introducing the coal into a coal burner in order to catalyze the removal of coal nitrogen from the coal and its conversion into nitrogen gas prior to combustion of the coal. This process leads to reduced NOx production during coal combustion. The nanocatalyst compositions include a nanoparticle catalyst that is made using a dispersing agent that can bond with the catalyst atoms. The dispersing agent forms stable, dispersed, nano-sized catalyst particles. The catalyst composition can be formed as a stable suspension to facilitate storage, transportation and application of the catalyst nanoparticles to a coal material. The catalyst composition can be applied before or after pulverizing the coal material or it may be injected directly into the coal burner together with pulverized coal.

Zhou, Bing (Cranbury, NJ); Parasher, Sukesh (Lawrenceville, NJ); Hare, Jeffrey J. (Provo, UT); Harding, N. Stanley (North Salt Lake, UT); Black, Stephanie E. (Sandy, UT); Johnson, Kenneth R. (Highland, UT)

2008-04-15T23:59:59.000Z

351

Density Matrix Topological Insulators  

E-Print Network [OSTI]

Thermal noise can destroy topological insulators (TI). However we demonstrate how TIs can be made stable in dissipative systems. To that aim, we introduce the notion of band Liouvillian as the dissipative counterpart of band Hamiltonian, and show a method to evaluate the topological order of its steady state. This is based on a generalization of the Chern number valid for general mixed states (referred to as density matrix Chern value), which witnesses topological order in a system coupled to external noise. Additionally, we study its relation with the electrical conductivity at finite temperature, which is not a topological property. Nonetheless, the density matrix Chern value represents the part of the conductivity which is topological due to the presence of quantum mixed edge states at finite temperature. To make our formalism concrete, we apply these concepts to the two-dimensional Haldane model in the presence of thermal dissipation, but our results hold for arbitrary dimensions and density matrices.

A. Rivas; O. Viyuela; M. A. Martin-Delgado

2013-10-31T23:59:59.000Z

352

Multiple layer insulation cover  

DOE Patents [OSTI]

A multiple layer insulation cover for preventing heat loss in, for example, a greenhouse, is disclosed. The cover is comprised of spaced layers of thin foil covered fabric separated from each other by air spaces. The spacing is accomplished by the inflation of spaced air bladders which are integrally formed in the cover and to which the layers of the cover are secured. The bladders are inflated after the cover has been deployed in its intended use to separate the layers of the foil material. The sizes of the material layers are selected to compensate for sagging across the width of the cover so that the desired spacing is uniformly maintained when the cover has been deployed. The bladders are deflated as the cover is stored thereby expediting the storage process and reducing the amount of storage space required.

Farrell, James J. (Livingston Manor, NY); Donohoe, Anthony J. (Ovid, NY)

1981-11-03T23:59:59.000Z

353

Pollutant Exposures from Natural Gas Cooking Burners: A Simulation-Based Assessment for Southern California  

SciTech Connect (OSTI)

Residential natural gas cooking burners (NGCBs) can emit substantial quantities of pollutants and they are typically used without venting. The objective of this study is to quantify pollutant concentrations and occupant exposures resulting from NGCB use in California homes. A mass balance model was applied to estimate time-dependent pollutant concentrations throughout homes and the "exposure concentrations" experienced by individual occupants. The model was applied to estimate nitrogen dioxide (NO{sub 2}), carbon monoxide (CO), and formaldehyde (HCHO) concentrations for one week each in summer and winter for a representative sample of Southern California homes. The model simulated pollutant emissions from NGCBs, NO{sub 2} and CO entry from outdoors, dilution throughout the home, and removal by ventilation and deposition. Residence characteristics and outdoor concentrations of CO and NO{sub 2} were obtained from available databases. Ventilation rates, occupancy patterns, and burner use were inferred from household characteristics. Proximity to the burner(s) and the benefits of using venting range hoods were also explored. Replicate model executions using independently generated sets of stochastic variable values yielded estimated pollutant concentration distributions with geometric means varying less than 10%. The simulation model estimates that in homes using NGCBs without coincident use of venting range hoods, 62%, 9%, and 53% of occupants are routinely exposed to NO{sub 2}, CO, and HCHO levels that exceed acute health-based standards and guidelines. NGCB use increased the sample median of the highest simulated 1-hr indoor concentrations by 100, 3000, and 20 ppb for NO{sub 2}, CO, and HCHO, respectively. Reducing pollutant exposures from NGCBs should be a public health priority. Simulation results suggest that regular use of even moderately effective venting range hoods would dramatically reduce the percentage of homes in which concentrations exceed health-based standards.

Logue, Jennifer M.; Klepeis, Neil E.; Lobscheid, Agnes B.; Singer, Brett C.

2014-06-01T23:59:59.000Z

354

Coal Particle Flow Patterns for O2 Enriched, Low NOx Burners  

SciTech Connect (OSTI)

This project involved a systematic investigation examining the effect of near-flame burner aerodynamics on standoff distance and stability of turbulent diffusion flames and the resultant NO{sub x} emissions from actual pulverized coal diffusion flames. Specifically, the scope of the project was to understand how changes in near-flame aerodynamics and transport air oxygen partial pressure can influence flame attachment and coal ignition, two properties essential to proper operation of low NO{sub x} burners. Results from this investigation utilized a new 2M tall, 0.5m in diameter combustor designed to evaluate near-flame combustion aerodynamics in terms of transport air oxygen partial pressure (Po{sub 2}), coal fines content, primary fuel and secondary air velocities, and furnace wall temperature furnish insight into fundamental processes that occur during combustion of pulverized coal in practical systems. Complementary cold flow studies were conducted in a geometrically similar chamber to analyze the detailed motion of the gas and particles using laser Doppler velocimetry. This final technical report summarizes the key findings from our investigation into coal particle flow patterns in burners. Specifically, we focused on the effects of oxygen enrichment, the effect of fines, and the effect of the nozzle velocity ratio on the resulting flow patterns. In the cold flow studies, detailed measurements using laser Doppler velocimetry (LDV) were made to determine the details of the flow. In the hot flow studies, observations of flame stability and measurements of NO{sub x} were made to determine the effects of the flow patterns on burner operation.

Jennifer Sinclair Curtis

2005-08-01T23:59:59.000Z

355

Large eddy simulation of forced ignition of an annular bluff-body burner  

SciTech Connect (OSTI)

The optimization of the ignition process is a crucial issue in the design of many combustion systems. Large eddy simulation (LES) of a conical shaped bluff-body turbulent nonpremixed burner has been performed to study the impact of spark location on ignition success. This burner was experimentally investigated by Ahmed et al. [Combust. Flame 151 (2007) 366-385]. The present work focuses on the case without swirl, for which detailed measurements are available. First, cold-flow measurements of velocities and mixture fractions are compared with their LES counterparts, to assess the prediction capabilities of simulations in terms of flow and turbulent mixing. Time histories of velocities and mixture fractions are recorded at selected spots, to probe the resolved probability density function (pdf) of flow variables, in an attempt to reproduce, from the knowledge of LES-resolved instantaneous flow conditions, the experimentally observed reasons for success or failure of spark ignition. A flammability map is also constructed from the resolved mixture fraction pdf and compared with its experimental counterpart. LES of forced ignition is then performed using flamelet fully detailed tabulated chemistry combined with presumed pdfs. Various scenarios of flame kernel development are analyzed and correlated with typical flow conditions observed in this burner. The correlations between, velocities and mixture fraction values at the sparking time and the success or failure of ignition, are then further discussed and analyzed. (author)

Subramanian, V.; Domingo, P.; Vervisch, L. [CORIA-CNRS and INSA de Rouen, Technopole du Madrillet, BP 8, 76801 Saint-Etienne-du-Rouvray (France)

2010-03-15T23:59:59.000Z

356

New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement  

SciTech Connect (OSTI)

Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

2014-01-01T23:59:59.000Z

357

Upgraded recovery boiler meets low air emissions standards  

SciTech Connect (OSTI)

In the fall of 1990, the Boise Cascade mill in International Falls, MN, carried out a millwide modernization project. One critical element of the project was the upgrade of their recovery boiler. As a result of the recovery boiler upgrade, the mill was required to obtain a prevention of significant deterioration (PSD) air permit. A best available control technology (BACT) assessment was performed as a requirement of the PSD regulations. Ultimately, a number of more stringent air pollution emission limits were established for the boiler, and a continuous emissions monitoring system (CEMS) was purchased and installed to report daily results to the Minnesota Pollution Control Agency. This paper describes efforts to achieve increased firing capacity in the mill's recovery boiler while meeting more severe air emissions regulations. The authors will show that each of the emissions limits, including CO, SO[sub 2], NO[sub x], TRS, and opacity, are met by the upgraded boiler, while achieving an increase in firing capacity over pre-upgrade levels of up to 40%.

La Fond, J.F.; Jansen, J.H. (Jansen Combustion and Boiler Technologies, Inc., Woodinville, WA (United States)); Eide, P. (Boise Cascade Corp., International Falls, MN (United States))

1994-12-01T23:59:59.000Z

358

Slag monitoring system for combustion chambers of steam boilers  

SciTech Connect (OSTI)

The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

Taler, J.; Taler, D. [Cracow University of Technology, Krakow (Poland)

2009-07-01T23:59:59.000Z

359

Low emission U-fired boiler combustion system  

DOE Patents [OSTI]

At least one main combustion chamber contains at least one pulverized coal burner. Each pulverized coal burner is operatively arranged for minimizing NO.sub.X production and for maintaining a predetermined operating temperature to liquefy ash within the combustion chamber. The combustion chamber includes a slag drain for removing slag from the combustion chamber. A slag screen is positioned in a generally U-shaped furnace flow pattern. The slag screen is positioned between the combustion chamber and a radiant furnace. The radiant furnace includes a reburning zone for in-furnace No.sub.X reduction. The reburning zone extends between a reburning fuel injection source and at least one overfire air injection port for injecting air.

Ake, Terence (North Brookfield, MA); Beittel, Roderick (Worcester, MA); Lisauskas, Robert A. (Shrewsbury, MA); Reicker, Eric (Barre, MA)

2000-01-01T23:59:59.000Z

360

Tunable Dirac Fermion Dynamics in Topological Insulators  

E-Print Network [OSTI]

Tunable Dirac Fermion Dynamics in Topological Insulators Chaoyu Chen1 , Zhuojin Xie1 , Ya Feng1, Beijing 100190, China. Three-dimensional topological insulators are characterized by insulating bulk state topological insulators. We have directly revealed signatures of the electron-phonon coupling and found

Wang, Wei Hua

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


361

STATE OF CALIFORNIA INSULATION STAGE CHECKLIST  

E-Print Network [OSTI]

STATE OF CALIFORNIA INSULATION STAGE CHECKLIST CEC-CF-6R-ENV-22 (Revised 05/12) CALIFORNIA ENERGY COMMISSION INSTALLATION CERTIFICATE CF-6R-ENV-22 Quality Insulation Installation (QII) - Insulation Stage be insulated in a manner that resists thermal bridging of the assembly separating conditioned from

362

Chromatin insulators: lessons from the fly  

E-Print Network [OSTI]

Chromatin insulators: lessons from the fly B.V.Gurudatta and Victor G.Corces Abstract Chromatin insulators are DNA^protein complexes with broad functions in nuclear biology. Drosophila has at least five different types of insulators; recent results suggest that these different insulators share some components

Corces, Victor G.

363

Cyclone Boiler Reburn NOx Control Improvements via Cyclone Design Improvements and Advanced Air Staging  

E-Print Network [OSTI]

Eastman Kodak owns three Babcock & Wilcox coal fired cyclone boilers and one Combustion Engineering pulverized coal boiler located at Kodak Park in Rochester, New York. Duke Energy Generation Services (DEGS) operates and maintains the steam...

Morabito, B.; Nee, B.; Goff, V.; Maringo, G.

2008-01-01T23:59:59.000Z

364

Damage Modeling and Life Extending Control of a Boiler-Turbine System1  

E-Print Network [OSTI]

Damage Modeling and Life Extending Control of a Boiler-Turbine System1 Donglin Li Tongwen Chen2 hierarchical LEC structure and apply it to a typ- ical boiler system. There are two damage models

Marquez, Horacio J.

365

From Basic Control to Optimized Systems-Applying Digital Control Systems to Steam Boilers  

E-Print Network [OSTI]

This presentation examines the application of Distributed Digital Controls in order to review the application of this recent control technology towards Steam Boilers in a step-by-step manner. The main purpose of a steam generating boiler...

Hockenbury, W. D.

1982-01-01T23:59:59.000Z

366

2015-02-13 Issuance: Test Procedure for Furnaces and Boilers...  

Energy Savers [EERE]

2015-02-13 Issuance: Test Procedure for Furnaces and Boilers; Notice of Proposed Rulemaking 2015-02-13 Issuance: Test Procedure for Furnaces and Boilers; Notice of Proposed...

367

Guide to Combined Heat and Power Systems for Boiler Owners and...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004 Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004 Many owners...

368

METHANE de-NOX for Utility PC Boilers  

SciTech Connect (OSTI)

Preparations for conducting large-scale combustion tests with caking bituminous coal continued during the start of this quarter. Major project accomplishments related to bituminous coal testing included: a CFD preheat model and evaluation, an update of the process flow diagram and a detailed preheat burner mechanical design (suitable for construction) for firing bituminous coal. Installation and testing of the 85 MMBtu/h bituminous coal preheating system was planned to take place before the end of December. Based on the inability to conduct testing in Riley's Commercial Burner Test Facility (CBTF) during freezing weather, a schedule review indicated required site work for testing bituminous coal at the CBTF could not be completed before freezing weather set in at the site. Further bituminous preheat modification work was put on hold and efforts turned to securing the test facility over the winter season. Bituminous coal tests are therefore delayed; April-May 2005 is earliest estimate of when testing can resume. A request for a time extension was submitted to DOE to extend the project through September 2005 to allow time to secure additional funding and complete the bituminous coal testing. Removal of the PRB PC Preheater from the CBTF burner deck was completed. Decommissioning of the CBTF for the winter was also completed.

Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

2004-12-31T23:59:59.000Z

369

Modeling of a coal-fired natural circulation boiler  

SciTech Connect (OSTI)

Modeling of a natural circulation boiler for a coal-fired thermal power station is presented here. The boiler system is divided into seven subcomponents, and for each section, models based on conservation of mass, momentum, and energy are formulated. The pressure drop at various sections and the heat transfer coefficients are computed using empirical correlations. Solutions are obtained by using SIMULINK. The model is validated by comparing its steady state and dynamic responses with the actual plant data. Open loop responses of the model to the step changes in the operating parameters, such as pressure, temperature, steam flow, feed water flow, are also analyzed. The present model can be used for the development and design of effective boiler control systems.

Bhambare, K.S.; Mitra, S.K.; Gaitonde, U.N. [Indian Institute of Technology, Bombay (India). Dept. of Mechanical Engineering

2007-06-15T23:59:59.000Z

370

Study of the effects of ambient conditions upon the performance of fan powered, infrared, natural gas burners. Quarterly technical progress report, January 1, 1995--March 31, 1995  

SciTech Connect (OSTI)

The objective of this investigation is to characterize the operation of fan powered infrared (PIR) burner at various barometric pressures (operating altitude) and gas compositions and develop design guidelines for appliances containing PIR burners for satisfactory performance. In this program, the theoretical basis for the behavior of PIR burners will be established through analysis of the combustion, heat and mass transfer, and other related processes that determine the performance of PIR burners. Based on the results of this study, a burner performance model for radiant output will be developed. The model will be applied to predict the performance of the selected burner and will also be modified and improved through comparison with experimental results. During this period, laboratory facilities that are necessary for conducting this research are completed. The student research assistants have started working in the laboratory. The selection of the test burner has completed. The preparation and instrumentation of this test burner is underway. The theoretical analysis and modeling of the fundamental combustion process of the PIR burner is progressing well. A study of the existing models are being conducted, which will yield specific direction and recommendations for the new model to be developed.

Bai, Tiejun

1995-04-01T23:59:59.000Z

371

Insulation products promote thermal efficiency  

SciTech Connect (OSTI)

The judicious use of thermal insulation products in non-residential buildings can provide a number of advantages including increased energy efficiency, lower first costs (by avoiding overside HVAC systems), improved fire safety and better acoustics. Thermal insulation products are those products which retard the flow of heat energy. Materials include glass, plastics, and organic materials such as wood fibers, vermiculite and perlite. Forms range from the familiar batts and blankets of glass fibers to foamed plastic, rigid boards, losse fill and systems combining two or more products, such as polystyrene boards covered with insulating plaster. The R values of selected insulation materials with a cost/sq. ft. of each material at R 10 are given. Costs cover both the material and installation and may vary depending on local conditions.

Chalmers, R.

1985-04-01T23:59:59.000Z

372

Correlation effects on topological insulator  

E-Print Network [OSTI]

The strong correlation effects on topological insulator are studied in a two-sublattice system with an onsite single-particle energy difference $\\Delta$ between two sublattices. At $\\Delta=0$, increasing the onsite interaction strength $U$ drives the transition from the quantum spin Hall insulating state to the non-topological antiferromagnetic Mott-insulating (AFMI) state. When $\\Delta$ is larger than a certain value, a topologically trivial band insulator or AFMI at small values of $U$ may change into a quantum anomalous Hall state with antiferromagnetic ordering at intermediate values of $U$. Further increasing $U$ drives the system back into the topologically trivial state of AFMI. The corresponding phenomena is observable in the solid state and cold atom systems. We also propose a scheme to realize and detect these effects in cold atom systems.

Xiong-Jun Liu; Yang Liu; Xin Liu

2010-11-24T23:59:59.000Z

373

Measure Guideline: Basement Insulation Basics  

SciTech Connect (OSTI)

This guideline is intended to describe good practices for insulating basements in new and existing homes, and is intended to be a practical resources for building contractors, designers, and also to homeowners.

Aldrich, R.; Mantha, P.; Puttagunta, S.

2012-10-01T23:59:59.000Z

374

COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS  

SciTech Connect (OSTI)

The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

2001-04-01T23:59:59.000Z

375

Fully synthetic taped insulation cables  

DOE Patents [OSTI]

A high voltage oil-impregnated electrical cable with fully polymer taped insulation operable to 765 kV. Biaxially oriented, specially processed, polyethylene, polybutene or polypropylene tape with an embossed pattern is wound in multiple layers over a conductive core with a permeable screen around the insulation. Conventional oil which closely matches the dielectric constant of the tape is used, and the cable can be impregnated after field installation because of its excellent impregnation characteristics.

Forsyth, Eric B. (Brookhaven, NY); Muller, Albert C. (Center Moriches, NY)

1984-01-01T23:59:59.000Z

376

Variable pressure thermal insulating jacket  

DOE Patents [OSTI]

A device for controlled insulation of a thermal device is disclosed. The device includes a thermal jacket with a closed volume able to be evacuated to form an insulating jacket around the thermal source. A getter material is in communication with the closed volume of the thermal jacket. The getter material can absorb and desorb a control gas to control gas pressure in the volume of the thermal jacket to control thermal conductivity in the thermal jacket. 10 figs.

Nelson, P.A.; Malecha, R.F.; Chilenskas, A.A.

1994-09-20T23:59:59.000Z

377

Boiler Kids Camp Parent Manual Division of Recreational Sports Mission Statement  

E-Print Network [OSTI]

Boiler Kids Camp Parent Manual Division of Recreational Sports Mission Statement The Division which fosters an appreciation for a healthy lifestyle and promotes lifelong learning. Boiler Kids Camp Mission Statement Boiler Kids Camp is an interactive, summer day camp designed for children ranging

Ginzel, Matthew

378

Decentralized robust control of a class of nonlinear systems and application to a boiler system  

E-Print Network [OSTI]

Decentralized robust control of a class of nonlinear systems and application to a boiler system Keywords: Asymptotic disturbance rejection Boiler systems Decentralized robust control Descriptor systems problem, a decentralized controller for the system can be calculated. In order to control a utility boiler

Marquez, Horacio J.

379

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING  

E-Print Network [OSTI]

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING APPROACH ANDREW KUSIAK to analyze events leading to plug- gage of a boiler. The proposed approach involves statistics, data. The proposed approach has been tested on a 750 MW commercial coal-fired boiler affected with an ash fouling

Kusiak, Andrew

380

Development and Application of Gas Sensing Technologies to Enable Boiler Balancing  

E-Print Network [OSTI]

01/2004 Development and Application of Gas Sensing Technologies to Enable Boiler Balancing to monitor total NOx (0-1000 ppm), CO (0-1000 ppm) and O2 (1-15%) within the convective pass of the boiler of such sensor systems will dramatically alter how boilers are operated, since much of the emissions creation

Dutta, Prabir K.

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


381

Full-Scale Boiler Measurements Demonstrating Striated Flows during Biomass Co-Firing  

E-Print Network [OSTI]

ACERC-2008 Full-Scale Boiler Measurements Demonstrating Striated Flows during Biomass Co based measurements methods #12;Objective Minor impact of biomass cofiring with coal on boiler operation) · Experimentally demonstrate the existence of stratified flows in boilers Indication: SO2, ash composition, straw

382

Optimal control of a multi-energy district boiler: a case study  

E-Print Network [OSTI]

Optimal control of a multi-energy district boiler: a case study J. Eynard S. Grieu M. Polit of a multi-energy district boiler (La Rochelle, France) which supplies domestic hot water and heats optimizing the use of both the tank and the wood boiler. As a result, fossil energy consumption and CO2

Paris-Sud XI, Université de

383

MODELLING OF A NONLINEAR MULTIVARIABLE BOILER PLANT USING HAMMERSTEIN MODEL, A NONPARAMETRIC APPROACH  

E-Print Network [OSTI]

MODELLING OF A NONLINEAR MULTIVARIABLE BOILER PLANT USING HAMMERSTEIN MODEL, A NONPARAMETRIC mathematically and prac- tically tractable. Boilers are industrial units, which are used for gener- ating steam of fuel. Boiler operation is a complex operation in which hot water must be delivered to a turbine

Al-Duwaish, Hussain N.

384

Re ning Abstract Machine Speci cations of the Steam Boiler Control to Well Documented  

E-Print Network [OSTI]

Re ning Abstract Machine Speci cations of the Steam Boiler Control to Well Documented Executable the steam boiler control speci cation problem to il- lustrate how the evolving algebra approach to the speci, in June 1995, to control the Karlsruhe steam boiler simulator satisfactorily. The abstract machines

Börger, Egon

385

Corrections to "Proving Safety Properties of the Steam Boiler Controller" Correction Sheet  

E-Print Network [OSTI]

Corrections to "Proving Safety Properties of the Steam Boiler Controller" 1 Correction Sheet After our paper "Proving Safety Properties of the Steam Boiler Controller" went already to print, Myla address http://theory.lcs.mit.edu/tds/boiler.html. Following are the corrections to these errors and some

Lynch, Nancy

386

An Algebraic Speci cation of the Steam-Boiler Control System  

E-Print Network [OSTI]

An Algebraic Speci#12;cation of the Steam-Boiler Control System Michel Bidoit 1 , Claude Chevenier describe how to derive an algebraic speci#12;cation of the Steam-Boiler Control System starting from to specify the detection of the steam-boiler fail- ures. Finally we discuss validation and veri#12;cation

Bidoit, Michel

387

welcome to university residences Boiler Gold Rush Check-In...........................Saturday, August 13 and  

E-Print Network [OSTI]

welcome to university residences #12;Boiler Gold Rush Check-In...........................Saturday, August 13 and Sunday, August 14, 2011 Boiler Gold Rush residence hall systems in the United States. weLcomE! 1 #12;Boiler GoLD Rush ParticiPants Your regular

Fernández-Juricic, Esteban

388

Analysis and control of a nonlinear boiler-turbine unit Wen Tan a,*,1  

E-Print Network [OSTI]

Analysis and control of a nonlinear boiler-turbine unit Wen Tan a,*,1 , Horacio J. Marquez b, and the concept is applied to a boiler-turbine unit to analyze its dynamics. It is shown that the unit shows. Keywords: Boiler-turbine unit; Nonlinearity measure; Gap metric; Anti-windup bumpless transfer techniques

Marquez, Horacio J.

389

Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA  

E-Print Network [OSTI]

Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA Submitted to Dr. Bi By Bernard Chan Pellets for UBC Boilers Replacing Natural Gas" By Bernard Chan, Brian Chan, and Christopher Young Abstract This report studies the feasibility of replacing natural gas with wood pellets for UBC boilers. A gasification

390

Gain-scheduled `1 -optimal control for boiler-turbine dynamics  

E-Print Network [OSTI]

, into the mechanical energy acting on the turbine and generator. The steam generated in the boiler system servesGain-scheduled `1 -optimal control for boiler-turbine dynamics with actuator saturation Pang; accepted 2 June 2003 Abstract This paper presents a gain-scheduled approach for boiler-turbine controller

Shamma, Jeff S.

391

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 20  

E-Print Network [OSTI]

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 20 Proving Safety Properties of the Steam Boiler Controller Formal Methods for Industrial Applications: A Case Study system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch

Lynch, Nancy

392

Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation  

E-Print Network [OSTI]

Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation. In this paper, we apply this modeling principle to a well known case study, the steam boiler problem which has model and to assess the difficulty of such a process in a realistic case study. The steam boiler case

Boyer, Edmond

393

Assertional Specification and Verification using PVS of the Steam Boiler Control System  

E-Print Network [OSTI]

Assertional Specification and Verification using PVS of the Steam Boiler Control System Jan Vitt 1 of the steam boiler control system has been derived using a formal method based on assumption/commitment pairs Introduction The steam boiler control system, as described in chapter AS of this book, has been designed

Hooman, Jozef

394

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 37  

E-Print Network [OSTI]

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 37 Proving Safety Properties of the Steam Boiler Controller Formal Methods for Industrial Applications: A Case Study system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch

Lynch, Nancy

395

Wood-Coal Fired "Small" Boiler Case Study  

E-Print Network [OSTI]

extremely attrac t:i.ve to today's capital investment market. 7. Several states, including North Carolina, have enacted 15% State Tax Credits to further the use of wood fuel boilers. Specific examples of the utilization of wood as a boiler fuel include... on the fact that Galaxy would be purchasing all of its waste wood fuel, as well as supplemental coal if needed. Efficiency guarantees of 80% on wood waste with less than 10% moisture content were given, as well as 78.5% on coal. These efficiencies were...

Pincelli, R. D.

1980-01-01T23:59:59.000Z

396

Sensor for Individual Burner Control of Coal Firing Rate, Fuel-Air Ratio and Coal Fineness Correlation  

SciTech Connect (OSTI)

Accurate, cost-efficient monitoring instrumentation has long been considered essential to the operation of power plants. Nonetheless, for the monitoring of coal flow, such instrumentation has been sorely lacking and technically difficult to achieve. With more than half of the electrical power in the United States currently supplied by coal, energy generated by this resource is critical to the US economy. The demand for improvement in this area has only increased as a result of the following two situations: First, deregulation has produced a heightened demand for both reduced electrical cost and improved grid connectivity. Second, environmental concerns have simultaneously resulted in a need for both increased efficiency and reduced carbon and NOx emissions. A potential approach to addressing both these needs would be improvement in the area of combustion control. This would result in a better heat rate, reduced unburned carbon in ash, and reduced NOx emissions. However, before feedback control can be implemented, the ability to monitor coal flow to the burners in real-time must be established. While there are several ''commercially available'' products for real-time coal flow measurement, power plant personnel are highly skeptical about the accuracy and longevity of these systems in their current state of development. In fact, following several demonstration projects of in-situ coal flow measurement systems in full scale utility boilers, it became obvious that there were still many unknown influences on these instruments during field applications. Due to the operational environment of the power plant, it has been difficult if not impossible to sort out what parameters could be influencing the various probe technologies. Additionally, it has been recognized for some time that little is known regarding the performance of coal flow splitters, even where rifflers are employed. Often the coal flow distribution from these splitters remains mal-distributed. There have been mixed results in the field using variable orifices in coal pipes. Development of other coal flow control devices has been limited. An underlying difficulty that, to date, has hindered the development of an accurate instrument for coal flow measurements is the fact that coal flow is characterized by irregular temporal and spatial variation. However, despite the inherent complexity of the dynamic system, the system is in fact deterministic. Therefore, in principle, the coal flow can be deduced from the dynamics it exhibits. Nonetheless, the interactions are highly nonlinear, rendering standard signal processing approaches, which rely on techniques such as frequency decomposition, to be of little value. Foster-Miller, Inc. has developed a methodology that relates the complex variation in such systems to the information of interest. This technology will be described in detail in Section 2. A second concern regarding the current measurement systems is installation, which can be labor-intensive and cost-prohibitive. A process that does not require the pulverizer to be taken off line would be highly desirable. Most microwave and electrostatic methods require drilling up to 20 holes in the pipe, all with a high degree of precision so as to produce a proper alignment of the probes. At least one electrostatic method requires a special spool piece to be fitted into each existing coal pipe. Overall, these procedures are both difficult and very expensive. An alternative approach is pursued here, namely the development of an instrument that relies on an acoustic signal captured by way of a commercial accelerometer. The installation of this type of sensor is both simpler and less invasive than other techniques. An accelerometer installed in a pipe wall need not penetrate through the wall, which means that the system may be able to remain on line during the installation. Further, due to the fact that the Dynamical Instruments technology, unlike other systems, does not rely on uniformity of the air or coal profile, the installation location need not be on a long, straight run

R. Demler

2006-04-01T23:59:59.000Z

397

Surprising Control over Photoelectrons from a Topological Insulator  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

over Photoelectrons from a Topological Insulator Print Tuesday, 12 March 2013 00:00 Topological insulators are insulators in the bulk but metals on the surface, and the...

398

GROUND PLANE INSULATION FAILURE IN THE FIRST TPC SUPERCONDUCTING COIL  

E-Print Network [OSTI]

is WIUUTEO GROUND PLANE INSULATION FAILURE IN THE FIRST TPCOn August 27, 1980, an insulation failure occurred dt-ringby a failure uf ground plane insulation. ACKNOWLEDGMENTS The

Green, M.A.

2010-01-01T23:59:59.000Z

399

Typical Clothing Ensemble Insulation Levels for Sixteen Body Parts  

E-Print Network [OSTI]

Thermal Comfort.1994 CLO Insulation Levels For Sixteen Bodya mesh arm chair whose insulation level was measured. FigureExperimental Conditions. CLO Insulation Levels For Sixteen

Lee, Juyoun; Zhang, Hui; Arens, Edward

2013-01-01T23:59:59.000Z

400

Low Emissions Burner Technology for Metal Processing Industry using Byproducts and Biomass Derived Liquid Fuels  

SciTech Connect (OSTI)

This research and development efforts produced low-emission burner technology capable of operating on natural gas as well as crude glycerin and/or fatty acids generated in biodiesel plants. The research was conducted in three stages (1) Concept definition leading to the design and development of a small laboratory scale burner, (2) Scale-up to prototype burner design and development, and (3) Technology demonstration with field vefiication. The burner design relies upon the Flow Blurring (FB) fuel injection based on aerodynamically creating two-phase flow near the injector exit. The fuel tube and discharge orifice both of inside diameter D are separated by gap H. For H < 0.25D, the atomizing air bubbles into liquid fuel to create a two-phase flow near the tip of the fuel tube. Pressurized two-phase fuel-air mixture exits through the discharge orifice, which results in expansion and breakup of air bubbles yielding a spray with fine droplets. First, low-emission combustion of diesel, biodiesel and straight VO (soybean oil) was achieved by utilizing FB injector to yield fine sprays for these fuels with significantly different physical properties. Visual images for these baseline experiments conducted with heat release rate (HRR) of about 8 kW illustrate clean blue flames indicating premixed combustion for all three fuels. Radial profiles of the product gas temperature at the combustor exit overlap each other signifying that the combustion efficiency is independent of the fuel. At the combustor exit, the NOx emissions are within the measurement uncertainties, while CO emissions are slightly higher for straight VO as compared to diesel and biodiesel. Considering the large variations in physical and chemical properties of fuels considered, the small differences observed in CO and NOx emissions show promise for fuel-flexible, clean combustion systems. FB injector has proven to be very effective in atomizing fuels with very different physical properties, and it offers a path forward to utilize both fossil and alternative liquid fuels in the same combustion system. In particular, experiments show that straight VO can be cleanly combusted without the need for chemical processing or preheating steps, which can result in significant economic and environmental benefits. Next, low-emission combustion of glycerol/methane was achieved by utilizing FB injector to yield fine droplets of highly viscous glycerol. Heat released from methane combustion further improves glycerol pre-vaporization and thus its clean combustion. Methane addition results in an intensified reaction zone with locally high temperatures near the injector exit. Reduction in methane flow rate elongates the reaction zone, which leads to higher CO emissions and lower NOx emissions. Similarly, higher air to liquid (ALR) mass ratio improves atomization and fuel pre-vaporization and shifts the flame closer to the injector exit. In spite of these internal variations, all fuel mixes of glycerol with methane produced similar CO and NOx emissions at the combustor exit. Results show that FB concept provides low emissions with the flexibility to utilize gaseous and highly viscous liquid fuels, straight VO and glycerol, without preheating or preprocessing the fuels. Following these initial experiments in quartz combustor, we demonstrated that glycerol combustion can be stably sustained in a metal combustor. Phase Doppler Particle Analyzer (PDPA) measurements in glycerol/methane flames resulted in flow-weighted Sauter Mean Diameter (SMD) of 35 to 40 ?m, depending upon the methane percentage. This study verified that lab-scale dual-fuel burner using FB injector can successfully atomize and combust glycerol and presumably other highly viscous liquid fuels at relatively low HRR (<10 kW). For industrial applications, a scaled-up glycerol burner design thus seemed feasible.

Agrawal, Ajay; Taylor, Robert

2013-09-30T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


401

Integrated boiler, superheater, and decomposer for sulfuric acid decomposition  

DOE Patents [OSTI]

A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

Moore, Robert (Edgewood, NM); Pickard, Paul S. (Albuquerque, NM); Parma, Jr., Edward J. (Albuquerque, NM); Vernon, Milton E. (Albuquerque, NM); Gelbard, Fred (Albuquerque, NM); Lenard, Roger X. (Edgewood, NM)

2010-01-12T23:59:59.000Z

402

Best Management Practice #8: Boiler and Steam Systems  

Broader source: Energy.gov [DOE]

Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

403

Choosing the right boiler air fans at Weston 4  

SciTech Connect (OSTI)

When it came to choosing the three 'big' boiler air fans - forced draft, induced draft and primary air, the decision revolved around efficiency. The decision making process for fan selection for the Western 4 supercritical coal-fired plant is described in this article. 3 photos.

Spring, N.

2009-04-15T23:59:59.000Z

404

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO[sub x]) emissions from coal-fired boilers  

SciTech Connect (OSTI)

The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO[sub x] burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO[sub x] reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulatecharacteristics and boiler efficiency. Baseline, AOFA, and LNB without AOFA test segments have been completed. Analysis of the 94 days of LNB long-term data collected show the full-load NO[sub x] emission levels to be approximately 0.65 lb/MBtu. Flyash LOI values for the LNB configuration are approximately 8 percent at full-load. Corresponding values for the AOFA configuration are 0.94 lb/MBtu and approximately 10 percent. Abbreviated diagnostic tests for the LNB+AOFA configuration indicate that at 500 MWe, NO[sub x] emissions are approximately 0.55 lb/MBtu with corresponding flyash LOI values of approximately 11 percent. For comparison, the long-term full-load, baseline NO[sub x] emission level was approximately 1.24 lb/MBtu at 5.2 percent LOI. Comprehensive testing of the LNB+AOFA configuration will be performed when the stackparticulate emissions issue is resolved. Testing of a process optimization package on Plant Hammond Unit 4 was performed during this quarter. The software was configured to minimize NO[sub x] emissions using total combustion air flow and advanced overfire air distribution as the controlled parameters. Preliminary results from this testing indicate that this package shows promise in reducing NO[sub x] emissions while maintaining or improving other boiler performance parameters.

Not Available

1992-01-01T23:59:59.000Z

405

Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers  

SciTech Connect (OSTI)

This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company's Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an Advanced Overfire Air (AOFA) system followed by Low NO{sub x} Burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency.

Not Available

1992-02-03T23:59:59.000Z

406

Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, third quarter 1991  

SciTech Connect (OSTI)

This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an Advanced Overfire Air (AOFA) system followed by Low NO{sub x} Burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency.

Not Available

1992-02-03T23:59:59.000Z

407

Development and validation of a combustion model for a fuel cell off-gas burner  

E-Print Network [OSTI]

Development and Validation of a Combustion Model for a Fuel Cell Off-Gas Burner W. Tristan Collins A low-emissions power generator comprising a solid oxide fuel cell coupled to a gas turbine has been developed by Rolls-Royce Fuel Cell Systems. As part... of chemical energy in the fuel to electricity. A prototype commer- cial system developed by Rolls-Royce Fuel Cell Systems Limited (RRFCS), consisting of a combined solid oxide fuel cell and gas turbine (SOFC hybrid) cycle, has the goal of high cycle ef#2...

Collins, William Tristan

2008-10-14T23:59:59.000Z

408

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications  

SciTech Connect (OSTI)

This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

Levasseur, Armand

2014-01-01T23:59:59.000Z

409

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect (OSTI)

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

2001-10-10T23:59:59.000Z

410

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

SciTech Connect (OSTI)

Coal-fired power plants are a significant part of the nation���¢��������s power generating capacity, currently accounting for more than 55% of the country���¢��������s total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760�������°C (1400�������°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

David W. Gandy; John P. Shingledecker

2011-05-11T23:59:59.000Z

411

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

SciTech Connect (OSTI)

This document reviews the work performed during the quarter January-March 2003. The main objectives of the project are: To demonstrate the feasibility of the full-oxy combustion with flue gas recirculation on Babcock & Wilcox's 1.5MW pilot boiler, To measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection strategies, To perform an economical feasibility study, comparing this solution with alternate technologies, and To design a new generation, full oxy-fired boiler. The main objective of this quarter was to initiate the project, primarily the experimental tasks. The contractor and its subcontractors have defined a working plan, and the first tasks have been started. Task 1 (Site Preparation) is now in progress, defining the modifications to be implemented to the boiler and oxygen delivery system. The changes are required in order to overcome some current limitations of the existing system. As part of a previous project carried out in 2002, several changes have already been made on the pilot boiler, including the enrichment of the secondary and tertiary air with oxygen or the replacement of these streams with oxygen-enriched recycled flue gas. A notable modification for the current project involves the replacement of the primary air with oxygen-enriched flue gas. Consequently, the current oxygen supply and flue gas recycle system is being modified to meet this new requirement. Task 2 (Combustion and Emissions Performance Optimization) has been initiated with a preliminary selection of four series of tests to be performed. So far, the project schedule is on-track: site preparation (Task 1) should be completed by August 1st, 2003 and the tests (Task 2) are planned for September-October 2003. The Techno-Economic Study (Task 3) will be initiated in the following quarter.

Ovidiu Marin; Fabienne Chatel-Pelage

2003-04-01T23:59:59.000Z

412

Hot repair of ceramic burner on hot blast stoves at USS/Kobe`s {number_sign}3 blast furnace  

SciTech Connect (OSTI)

During the 1992 reline of the No. 3 blast furnace, three new stoves were constructed. The design of the stoves, equipped with internal ceramic burners, was for providing a hot blast temperature of 2,000 F at a wind rate of 140,000 SCFM. After 3 years the performance had deteriorated so the burners were cleaned. When a second cleaning did not improve the performance of No. 3 blast furnace, it was decided to repair the refractory while still hot. The paper describes the hot repair procedures, taking a stove off for repairs, maintenance heat up during repairs, two stove operation, stove commissioning, repair of a ceramic burner, and wet gas prevention.

Bernarding, T.F.; Chemorov, M.; Shimono, S.; Phillips, G.R.

1997-12-31T23:59:59.000Z

413

Study of the effects of ambient conditions upon the performance of fan powered, infrared, natural gas burners. Quarterly technical progress report, September 1--September 30, 1994  

SciTech Connect (OSTI)

The objective of this investigation is to characterize the operation of fan powered infrared(PIR) burner at various barometric pressures (operating altitude) and gas compositions and develop design guidelines for appliances containing PIR burners for satisfactory performance. In this program, the theoretical basis for the behavior of PIR burners will be established through analysis of the combustion, heat and mass transfer, and other related processes which determine the performance of PIR burners. Based on the results of this study, a first order model of the performance of the burner, including radiant output will be developed. The model will be applied to predict the performance of the selected burner and modified through comparison with test results. Concurrently, an experimental setup will be devised and built. This experimental rig will be a modified appliance, capable of measuring the heat and combustion product output, as well as providing a means by which the radiant heat output can be measured. The burner will be selected from an existing commercial appliance, a commercial deep fat fryer, and will be of a scale that will be compatible with the laboratory facilities in the Combustion Laboratory at Clark Atlanta University. Theoretical analysis and formulation of the PIR burner performance model has been started and the development of the test facilities and experimental setup has also been initiated. These are described.

Bai, T.

1994-10-01T23:59:59.000Z

414

Process for making ceramic insulation  

DOE Patents [OSTI]

A method is provided for producing insulation materials and insulation for high temperature applications using novel castable and powder-based ceramics. The ceramic components produced using the proposed process offers (i) a fine porosity (from nano-to micro scale); (ii) a superior strength-to-weight ratio; and (iii) flexibility in designing multilayered features offering multifunctionality which will increase the service lifetime of insulation and refractory components used in the solid oxide fuel cell, direct carbon fuel cell, furnace, metal melting, glass, chemical, paper/pulp, automobile, industrial heating, coal, and power generation industries. Further, the ceramic components made using this method may have net-shape and/or net-size advantages with minimum post machining requirements.

Akash, Akash (Salt Lake City, UT); Balakrishnan, G. Nair (Sandy, UT)

2009-12-08T23:59:59.000Z

415

Approximating Metal-Insulator Transitions  

E-Print Network [OSTI]

We consider quantum wave propagation in one-dimensional quasiperiodic lattices. We propose an iterative construction of quasiperiodic potentials from sequences of potentials with increasing spatial period. At each finite iteration step the eigenstates reflect the properties of the limiting quasiperiodic potential properties up to a controlled maximum system size. We then observe approximate metal-insulator transitions (MIT) at the finite iteration steps. We also report evidence on mobility edges which are at variance to the celebrated Aubry-Andre model. The dynamics near the MIT shows a critical slowing down of the ballistic group velocity in the metallic phase similar to the divergence of the localization length in the insulating phase.

C. Danieli; K. Rayanov; B. Pavlov; G. Martin; S. Flach

2014-05-06T23:59:59.000Z

416

METHANE de-NOX for Utility PC Boilers  

SciTech Connect (OSTI)

Large-scale combustion tests with caking bituminous coal has stopped. This stoppage has come about due to limitations in current funding available to continue large scale research and development activities at Riley's Commercial Burner Test Facility (CBTF) of the PC Preheat technology. The CBTF was secured and decommissioned in the previous quarter; work this quarter has focused on disposition of PC Preheat experimental equipment at the CBTF as well as methods for disposal of about 100 tons of residual PRB test coal in storage. GTI was granted a no-cost time extension through September 2005; a final report is due in December 2005.

Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

2005-06-30T23:59:59.000Z

417

STATE OF CALIFORNIA ENVELOPE INSULATION; ROOFING; FENESTRATION  

E-Print Network [OSTI]

STATE OF CALIFORNIA ENVELOPE ­ INSULATION; ROOFING; FENESTRATION CEC-CF-6R-ENV-01 (Revised 08/09) CALIFORNIA ENERGY COMMISSION INSTALLATION CERTIFICATE CF-6R-ENV-01 Envelope ­ Insulation; Roofing:__________________________________ Brand Name:_______________________________ Thickness (inches):_________________________ Thermal

418

Degradation of Structural Alloys Under Thermal Insulation  

E-Print Network [OSTI]

Wet thermal insulation may actively degrade steel and stainless steel structures by general corrosion or stress-corrosion cracking. Two different mechanisms of water ingress into insulation are discussed; flooding from external sources...

McIntyre, D. R.

1984-01-01T23:59:59.000Z

419

Insulation board and process of making  

DOE Patents [OSTI]

Insulation board capable of bearing a load without significant loss of insulating capacity due to compression, produced by a method wherein the board is made in compliance with specified conditions of time, temperature and pressure.

Nowobilski, Jeffert J. (Orchard Park, NY); Owens, William J. (Kenmore, NY)

1985-01-01T23:59:59.000Z

420

Modeling Population Exposures to Pollutants Emitted from Natural Gas Cooking Burners  

SciTech Connect (OSTI)

We developed a physics-based data-supported model to investigate indoor pollutant exposure distributions resulting from use of natural gas cooking appliances across households in California. The model was applied to calculate time-resolved indoor concentrations of CO, NO2 and formaldehyde resulting from cooking burners and entry with outdoor air. Exposure metrics include 1-week average concentrations and frequency of exceeding ambient air quality standards. We present model results for Southern California (SoCal) using two air-exchange scenarios in winter: (1) infiltration-only, and (2) air exchange rate (AER) sampled from lognormal distributions derived from measurements. In roughly 40percent of homes in the SoCal cohort (N=6634) the 1-hour USEPA NO2 standard (190 ?g/m3) was exceeded at least once. The frequency of exceeding this standard was largely independent of AER assumption, and related primarily to building volume, emission rate and amount of burner use. As expected, AER had a more substantial impact on one-week average concentrations.

Lobscheid, Agnes; Singer, Brett C.; Klepeis, Neil E.

2011-06-01T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


421

Swozzle based burner tube premixer including inlet air conditioner for low emissions combustion  

DOE Patents [OSTI]

A burner for use in a combustion system of a heavy-duty industrial gas turbine includes a fuel/air premixer having an air inlet, a fuel inlet, and an annular mixing passage. The fuel/air premixer mixes fuel and air into a uniform mixture for injection into a combustor reaction zone. The burner also includes an inlet flow conditioner disposed at the air inlet of the fuel/air premixer for controlling a radial and circumferential distribution of incoming air. The pattern of perforations in the inlet flow conditioner is designed such that a uniform air flow distribution is produced at the swirler inlet annulus in both the radial and circumference directions. The premixer includes a swozzle assembly having a series of preferably air foil shaped turning vanes that impart swirl to the airflow entering via the inlet flow conditioner. Each air foil contains internal fuel flow passages that introduce natural gas fuel into the air stream via fuel metering holes that pass through the walls of the air foil shaped turning vanes. By injecting fuel in this manner, an aerodynamically clean flow field is maintained throughout the premixer. By injecting fuel via two separate passages, the fuel/air mixture strength distribution can be controlled in the radial direction to obtain optimum radial concentration profiles for control of emissions, lean blow outs, and combustion driven dynamic pressure activity as machine and combustor load are varied.

Tuthill, Richard Sterling (Bolton, CT); Bechtel, II, William Theodore (Scotia, NY); Benoit, Jeffrey Arthur (Scotia, NY); Black, Stephen Hugh (Duanesburg, NY); Bland, Robert James (Clifton Park, NY); DeLeonardo, Guy Wayne (Scotia, NY); Meyer, Stefan Martin (Troy, NY); Taura, Joseph Charles (Clifton Park, NY); Battaglioli, John Luigi (Glenville, NY)

2002-01-01T23:59:59.000Z

422

Multi-ported, internally recuperated burners for direct flame impingement heating applications  

SciTech Connect (OSTI)

A direct flame impingement method and apparatus employing at least one multi-ported, internally recuperated burner. The burner includes an innermost coaxial conduit having a first fluid inlet end and a first fluid outlet end, an outermost coaxial conduit disposed around the innermost coaxial conduit and having a combustion products outlet end proximate the first fluid inlet end of the innermost coaxial conduit and a combustion products inlet end proximate the first fluid outlet end of the innermost coaxial conduit, and a coaxial intermediate conduit disposed between the innermost coaxial conduit and the outermost coaxial conduit, whereby a second fluid annular region is formed between the innermost coaxial conduit and the intermediate coaxial conduit and a combustion products annular region is formed between the intermediate coaxial conduit and the outermost coaxial conduit. The intermediate coaxial conduit has a second fluid inlet end proximate the first fluid inlet end of the innermost coaxial conduit and a second fluid outlet end proximate the combustion products inlet end of the outermost coaxial conduit.

Abbasi, Hamid A. (Naperville, IL); Kurek, Harry (Dyer, IN); Chudnovsky, Yaroslav (Skokie, IL); Lisienko, Vladimir G. (Ekaterinburg, RU); Malikov, German K. (Ekaterinburg, RU)

2010-08-03T23:59:59.000Z

423

Metal-Insulator Photocathode Heterojunction for Directed Electron...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

Insulator Photocathode Heterojunction for Directed Electron Emission. Metal-Insulator Photocathode Heterojunction for Directed Electron Emission. Abstract: New photocathode...

424

Investigation on Flame Characteristics and Burner Operability Issues of Oxy-Fuel Combustion  

SciTech Connect (OSTI)

Oxy-fuel combustion has been used previously in a wide range of industrial applications. Oxy- combustion is carried out by burning a hydrocarbon fuel with oxygen instead of air. Flames burning in this configuration achieve higher flame temperatures which present opportunities for significant efficiency improvements and direct capture of CO{sub 2} from the exhaust stream. In an effort to better understand and characterize the fundamental flame characteristics of oxy-fuel combustion this research presents the experimental measurements of flame stability of various oxyfuel flames. Effects of H{sub 2} concentration, fuel composition, exhaust gas recirculation ratio, firing inputs, and burner diameters on the flame stability of these fuels are discussed. Effects of exhaust gas recirculation i.e. CO{sub 2} and H{sub 2}O (steam) acting as diluents on burner operability are also presented. The roles of firing input on flame stability are then analyzed. For this study it was observed that many oxy-flames did not stabilize without exhaust gas recirculation due to their higher burning velocities. In addition, the stability regime of all compositions was observed to decrease as the burner diameter increased. A flashback model is also presented, using the critical velocity gradient g{sub F}) values for CH{sub 4}-O{sub 2}-CO{sub 2} flames. The scaling relation (𝐠{sub F} = 𝐜 𝐒{sub 𝐋}{sup 2}/𝛂) for different burner diameters was obtained for various diameter burners. The report shows that results correlated linearly with a scaling value of c =0.0174. The second part of the study focuses on the experimental measurements of the flow field characteristics of premixed CH{sub 4}/21%O{sub 2}/79%N{sub 2} and CH{sub 4}/38%O{sub 2}/72%CO{sub 2} mixtures at constant firing input of 7.5 kW, constant, equivalence ratio of 0.8, constant swirl number of 0.92 and constant Reynolds Numbers. These measurements were taken in a swirl stabilized combustor at atmospheric pressure. The flow field visualization using Particle Imaging Velocimetry (PIV) technique is implemented to make a better understanding of the turbulence characteristics of CH{sub 4}/air and CH{sub 4}/38%O{sub 2}/72%CO{sub 2} combustion. The velocity fluctuations, turbulence intensities and local propagation velocities along the combustion chamber have been determined. The turbulent intensities increase as we move away from the combustor axis. CH{sub 4}-38%O{sub 2}-72%CO{sub 2} flames have low radial velocity and turbulent intensity distributions at different axial distances when compared with CH{sub 4}-Air flames.

Choudhuri, Ahsan

2013-05-30T23:59:59.000Z

425

Advanced, Low/Zero Emission Boiler Design and Operation  

SciTech Connect (OSTI)

In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

2007-06-30T23:59:59.000Z

426

Dynamics of Dirac Fermions in Topological Insulators  

E-Print Network [OSTI]

Dynamics of Dirac Fermions in Topological Insulators R. Hammer1 , C. Ertler1 , W. P¨otz1 , and A.hammer@uni-graz.at Abstract We study the coherent dynamics of Dirac fermions on the surface of topological insulators in one topological insulators (TI) we investigate theoretically the dynamics of Dirac fermion wave packets on their 2

Arnold, Anton

427

A Holographic Fractional Topological Insulator  

E-Print Network [OSTI]

We give a holographic realization of the recently proposed low energy effective action describing a fractional topological insulator. In particular we verify that the surface of this hypothetical material supports a fractional quantum Hall current corresponding to half that of a Laughlin state.

Carlos Hoyos-Badajoz; Kristan Jensen; Andreas Karch

2010-07-19T23:59:59.000Z

428

Vacuum-insulated catalytic converter  

DOE Patents [OSTI]

A catalytic converter has an inner canister that contains catalyst-coated substrates and an outer canister that encloses an annular, variable vacuum insulation chamber surrounding the inner canister. An annular tank containing phase-change material for heat storage and release is positioned in the variable vacuum insulation chamber a distance spaced part from the inner canister. A reversible hydrogen getter in the variable vacuum insulation chamber, preferably on a surface of the heat storage tank, releases hydrogen into the variable vacuum insulation chamber to conduct heat when the phase-change material is hot and absorbs the hydrogen to limit heat transfer to radiation when the phase-change material is cool. A porous zeolite trap in the inner canister absorbs and retains hydrocarbons from the exhaust gases when the catalyst-coated substrates and zeolite trap are cold and releases the hydrocarbons for reaction on the catalyst-coated substrate when the zeolite trap and catalyst-coated substrate get hot.

Benson, David K. (Golden, CO)

2001-01-01T23:59:59.000Z

429

Steam driven centrifugal pump for low cost boiler feed service  

SciTech Connect (OSTI)

This article describes a steam driven centrifugal pump for boiler feed-water and other high pressure water applications, which was awarded Top Honors in the special pumps category of the 1982 Chemical processing Vaaler competition, because the simple design with turbine, pump and controls combined in an integral unit provides high operating efficiency and reliable performance with minimal maintenance. Single source responsibility for all components when the pump may have to be serviced is another advantage. These features meet the requirements for boiler feed pumps that are critical to maintaining a consistent steam supply in a process plant where downtime can be extremely expensive. The annual cost to operate the pump for 8000 hours is about $100,000, if electricity costs 5 cents/kwh. These pumps can be run for about $30,000 on steam, if natural gas costs $4.00/mcf. Cost savings are $70,000 annually.

Not Available

1982-11-01T23:59:59.000Z

430

Thermal Behavior of Floor Tubes in a Kraft Recovery Boiler  

SciTech Connect (OSTI)

The temperatures of floor tubes in a slope-floored black liquor recovery boiler were measured using an array of thermocouples located on the tube crowns. It was found that sudden, short duration temperature increases occurred with a frequency that increased with distance from the spout wall. To determine if the temperature pulses were associated with material falling from the convective section of the boiler, the pattern of sootblower operation was recorded and compared with the pattern of temperature pulses. During the period from September, 1998, through February, 1999, it was found that more than 2/3 of the temperature pulses occurred during the time when one of the fast eight sootblowers, which are directed at the back of the screen tubes and the leading edge of the first superheater bank, was operating.

Barker, R.E.; Choudhury, K.A.; Gorog, J.P.; Hall, L.M.; Keiser, J.R.; Sarma, G.B.

1999-09-12T23:59:59.000Z

431

Heat Recovery Considerations for Process Heaters and Boilers  

E-Print Network [OSTI]

) Chemicals (223) 0.81xlO 15 81xl0 6 3) Pulp & Paper (8) 1.30xlO 15 2.2xI0 6 4) ~leta1s (32) O.07xlO 15 6.4x10 6 O.28xl0 15 308 291xl0 6 2.46xlO 15 Sec =Specific energy consumption * Calculated as %reduction in SEC - value 10TOR "OUSI.. SEi...Heat Recovery Considerations for Process Heaters and Boilers Ash Kumar, Pennzoil Company, Shreveport, Louisiana The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers...

Kumar, A.

432

Boiler tube failures in municipal waste-to-energy plants  

SciTech Connect (OSTI)

Waste-to-energy plants experienced increased boiler tube failures when the design changed from waste-heat boilers to radiant furnace waterwalls using superheat. Fireside attack by chlorine and sulfur compounds in refuse combustion products caused many forced outages in early European plants operating at high steam temperatures and pressures. Despite conservative steam conditions in the first US plants, failures occurred. As steam temperatures increased, corrosion problems multiplied. The problems have been alleviated by covering the waterwalls with either refractory or weld overlays of nickel-based alloys and using high nickel-chromium alloys for superheater tubes. Changes in furnace design to provide uniform combustion and avoid reducing conditions in the waterwall zone and to lower the gas temperature in the superheater also have helped minimize corrosion.

Krause, H.H.; Wright, I.G. [Battelle, Columbus, OH (United States)

1996-01-01T23:59:59.000Z

433

Wood/coal cofiring in industrial stoker boilers  

SciTech Connect (OSTI)

Realizing that a significant reduction in the global emissions of fossil carbon dioxide may require the installation of a wide variety of control technologies, options for large and small boilers are receiving attention. With over 1,500 coal-fired stoker boilers in the US, biomass co-firing is of interest, which would also open markets for waste wood which is presently landfilled at significant costs ranging from $20--200/ton. While much cofiring occurs inside the fence, where industrial firms burn wastes in their site boilers, other opportunities exist. Emphasis has been placed on stoker boilers in the northeastern US, where abundant supplies of urban wood waste are generally known to exist. Broken pallets form a significant fraction of this waste. In 1997, the cofiring of a volumetric mixture of 30% ground broken pallet material and 70% coal was demonstrated successfully at the traveling-grate stoker boilerplant of the Pittsburgh Brewing Company. Fourteen test periods, with various wood/coal mixtures blended on site, and two extended test periods, using wood/coal mixtures blended at the coal terminal and transported by truck to the brewery, were conducted. The 30% wood/70% coal fuel was conveyed through the feed system without difficulty, and combusted properly on the grate while meeting opacity requirements with low SO{sub 2} and NO{sub x} emissions. Efforts are underway to commercialize a wood/coal blend at the brewery, to identify specific urban wood supplies in the Pittsburgh region and to conduct a demonstration at a spreader stoker.

Cobb, J.T. Jr.; Elder, W.W.; Freeman, M.C.

1999-07-01T23:59:59.000Z

434

Single-loop controllers bring boilers in line  

SciTech Connect (OSTI)

The boiler process seems simple. Some type of fuel is burned in the presence of air, forming heat and combustion gases. The heat is then absorbed by the boiler drum and transferred to the water inside. The heated water changes to steam and is exhausted, which spins an electrical turbine that produces electricity, and exhausts lower pressure steam for condensing in the process. Although this process seems simple, anything could go wrong at any time. The flame could go out, the fuel could run low, or the drum could get dirty. Let`s take a look at how to avoid these problems. The first step is to take accurate measurements. Typically, these measurements include flow, pressure, conductivity, temperature, stack analysis, and a level or two. Ambient conditions can affect performance of each measuring device, so be sure to consider the hot, drafty conditions of boiler houses when selecting/installing devices. The second step is to bring the measurement signals back to the control room. Use two-wire, loop-powered devices to transmit all signals except the stack analysis signals. Two-wire, loop-powered technology increases reliability, lowers installation costs, and eliminates ground loops. Signal conditioning takes place at the microcontroller input points. Signal conditioning is done to provide a linear, overall loop response to the controller. It also simplified measurement. Examining four types of input signal characterization will help explain the signal conditioning process. The first signal is a zero-based pressure signal with a linear characteristic. The second is a temperature measurement made by a thermocouple whose output is nonlinear. Next is a flow measurement made with a conventional d/p cell and orifice plate. It needs a square root characterization. Last is a combustion air flow measurement from the pressure drop across part of the boiler or preheater. This flow measurement is quite tricky because of a large deviation from the simple square root relationship.

Harrelson, D.; Piechota, B.

1995-08-01T23:59:59.000Z

435

Condensing economizers for small coal-fired boilers and furnaces  

SciTech Connect (OSTI)

Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

Butcher, T.A.; Litzke, W.

1994-01-01T23:59:59.000Z

436

Waste heat boiler optimization by entropy minimization principle  

SciTech Connect (OSTI)

A second law analysis has been undertaken for a waste heat boiler having an economizer, evaporator and superheater. Following the principle of minimization of entropy generation, a general equation for entropy generation number is derived, which incorporates all the operating variables. By differentiating the entropy generation number equation with respect to the operating parameters, various optimization parameters can be obtained. Few illustrations have been made to see the effect of various parameters on entropy generation number.

Reddy, B.V.; Murali, J.; Satheesh, V.S. [Vellore Engineering Coll. (India). Mechanical Engineering Dept.; Nag, P.K. [Indian Inst. of Tech., Kharagpur (India). Mechanical Engineering Dept.

1996-12-31T23:59:59.000Z

437

Covered Product Category: Commercial Boilers | Department of Energy  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:Year in Review: Top FiveDepartmentfor EngineeringDepartment ofBoilers Covered Product Category:

438

First archeointensity determinations on Maya incense burners from Palenque temples, Mexico: New data to constrain the Mesoamerica secular  

E-Print Network [OSTI]

First archeointensity determinations on Maya incense burners from Palenque temples, Mexico: New´sica, Universidad Nacional Autonoma de Mexico, Me´xico D.F., Mexico c Instituto Nacional de Antropologia e Historia, Me´xico D.F., Mexico d Institut Charles Gerhardt, Laboratoire des Agre´gats, Interfaces et Mate

Demouchy, Sylvie

439

Simulation of Nitrogen Emissions in a Low Swirl Burner J. B. Bell, M. S. Day, X. Gao, M. J. Lijewski  

E-Print Network [OSTI]

Simulation of Nitrogen Emissions in a Low Swirl Burner J. B. Bell, M. S. Day, X. Gao, M. J nitrogen emissions. The simulation shows how the cellular burn- ing structures characteristic of lean premixed hydrogen combustion lead to enhancements in the NOx emissions from these flames. Analysis

Bell, John B.

440

Mercury control challenge for industrial boiler MACT affected facilities  

SciTech Connect (OSTI)

An industrial coal-fired boiler facility conducted a test program to evaluate the effectiveness of sorbent injection on mercury removal ahead of a fabric filter with an inlet flue gas temperature of 375{sup o}F. The results of the sorbent injection testing are essentially inconclusive relative to providing the facility with enough data upon which to base the design and implementation of permanent sorbent injection system(s). The mercury removal performance of the sorbents was significantly less than expected. The data suggests that 50 percent mercury removal across a baghouse with flue gas temperatures at or above 375{sup o}F and containing moderate levels of SO{sub 3} may be very difficult to achieve with activated carbon sorbent injection alone. The challenge many coal-fired industrial facilities may face is the implementation of additional measures beyond sorbent injection to achieve high levels of mercury removal that will likely be required by the upcoming new Industrial Boiler MACT rule. To counter the negative effects of high flue gas temperature on mercury removal with sorbents, it may be necessary to retrofit additional boiler heat transfer surface or spray cooling of the flue gas upstream of the baghouse. Furthermore, to counter the negative effect of moderate or high SO{sub 3} levels in the flue gas on mercury removal, it may be necessary to also inject sorbents, such as trona or hydrated lime, to reduce the SO{sub 3} concentrations in the flue gas. 2 refs., 1 tab.

NONE

2009-09-15T23:59:59.000Z

Note: This page contains sample records for the topic "boilers burners insulation" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


441

The environmental impact of orimulsion combustion in large utility boilers  

SciTech Connect (OSTI)

There is considerable worldwide interest in the practical use of Orimulsion as a replacement fuel in both oil and coal fired utility boilers. Practical experience of such applications has been gained in Canada, UK, Japan, Europe and USA. Fundamental work has demonstrated the different combustion characteristics of Orimulsion which has been termed the {open_quotes}fourth{close_quotes} fossil fuel to the fossil fuels normally used for power generation and how, in certain circumstances, these can be used to advantage in the application of Orimulsion in utility boiler combustion systems. Orimulsion is an emulsify ed fuel prepared from naturally occurring bitumen deposits located in the Orinoco Basin in Venezuela and comprises approximately 70% bitumen and 30% water. Compared to the heavier fuel oils the sulphur content of Orimulsion is medium to high, the ash content is high with high levels of Vanadium and Nickel. The ash content is enhanced by the addition of Magnesium compounds, to the commercial fuel, to mitigate against the potential in boiler corrosion effects arising form the Va, Na and S content in the fuel.

Allen, J.W.; Beal, P.R. [International Combustion Ltd., Derby (United Kingdom)

1997-07-01T23:59:59.000Z

442

Study of the effects of ambient conditions upon the performance of fan powered, infrared, natural gas burners. Quarterly technical progress report, July 1--September 30, 1995  

SciTech Connect (OSTI)

The objective of this investigation is to characterize the operation of fan powered infrared burner (PIR) at various gas compositions and ambient conditions and develop design guidelines for appliances in containing PIR burners for satisfactory performance. During this period, experimental setup with optical and electronic instrumentation that is necessary for measuring the radiant heat output and the emission gas output of the burner has been established. The radiation measurement instrument, an FTIR, has been purchased and installed in the porous burner experimental system. The radiation measurement capability of the FTIR was tested and found to be satisfactory. A standard blackbody source, made by Graseby Infrared, was employed to calibrate the FTIR. A collection duct for emission gas measurement was fabricated and connected to the existing Horiba gas analyzer. Test runs are being conducted for flue gas analysis. A number of published research papers on modeling of porous burners were reviewed. The physical mechanism and theoretical analysis of the combustion process of the PIR burner was formulated. The numerical modeling, and implementation of a PIR burner code at CAU`s computing facility is in progress.

Bai, T.; Yeboah, Y.D.; Sampath, R.

1995-10-01T23:59:59.000Z

443

Design of an expert system to aid in the selection of a wood fired boiler system.  

E-Print Network [OSTI]

??Currently most industrial and institutional facilities rely on fossil fuels to power their boiler systems. As the quantity of these non-renewable resources is depleted, and… (more)

Morris, Melissa L.

2008-01-01T23:59:59.000Z

444

A methodology for in-situ calibration of steam boiler instrumentation.  

E-Print Network [OSTI]

??This thesis presents a broadly useful diagnostic methodology to engineers and plant managers for finding the in-situ operating characteristics of power plant boilers when metered… (more)

Wei, Guanghua

2012-01-01T23:59:59.000Z

445

Second law analysis of a natural gas-fired steam boiler and cogeneration plant.  

E-Print Network [OSTI]

??A second law thermodynamic analysis of a natural gas-fired steam boiler and cogeneration plant at Rice University was conducted. The analysis included many components of… (more)

Conklin, Eric D

2010-01-01T23:59:59.000Z

446

Planning and setup for the implementation of coal and wood co-fired boilers.  

E-Print Network [OSTI]

??Coal and wood co-fired boiler technology has been significantly advancing in the past years, but many of their capabilities remain unknown to much of the… (more)

Gump, Christopher D.

2007-01-01T23:59:59.000Z

447

Distribution of bed material in a Horizontal Circulating Fluidised Bed boiler.  

E-Print Network [OSTI]

??A conventional circulating fluidised bed (CFB) boiler has a limitation due to the height of the furnace, when implemented in smaller industrial facilities. The design… (more)

Ekvall, Thomas

2011-01-01T23:59:59.000Z

448

Continuous Measurement of Carbon Monoxide Improves Combustion Efficiency of CO Boilers  

E-Print Network [OSTI]

The paper describes the application of in-situ flue gas CO measurement in the operation of CO Boilers and details the steps needed to optimize combustion efficiency....

Gilmour, W. A.; Pregler, D. N.; Branham, R. L.; Prichard, J. J.

1981-01-01T23:59:59.000Z

449

E-Print Network 3.0 - advanced coal-fired boilers Sample Search...  

Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

CHLORINE LINK IN COMMERCIAL SCALE SYSTEM FLUE GASES? Summary: that Battelle measured dioxins in coal fired utility boiler stack emissions in the United States and by ETSU... in...

450

Building America Case Study: Advanced Boiler Load Monitoring Controllers, Chicago, Illinois (Fact Sheet)  

SciTech Connect (OSTI)

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

PARR

2014-09-01T23:59:59.000Z

451

Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers  

SciTech Connect (OSTI)

This revised ITP tip sheet on installing turbulators on firetube boilers provides how-to advice for improving the system using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

452

Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1  

SciTech Connect (OSTI)

Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (