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Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
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1

HYDRONIC BASEBOARD THERMAL DISTRIBUTION SYSTEM WITH OUTDOOR RESET CONTROL TO ENABLE THE USE OF A CONDENSING BOILER.  

SciTech Connect

Use of condensing boilers in residential heating systems offers the potential for significant improvements in efficiency. For these to operate in a condensing mode the return water temperature needs to be about 10 degrees below the saturation temperature for the flue gas water vapor. This saturation temperature depends on fuel type and excess air and ranges from about 110 F to 135 F. Conventional baseboard hydronic distribution systems are most common and these are designed for water temperatures in the 180 F range, well above the saturation temperature. Operating strategies which may allow these systems to operate in a condensing mode have been considered in the past. In this study an approach to achieving this for a significant part of the heating season has been tested in an instrumented home. The approach involves use of an outdoor reset control which reduces the temperature of the water circulating in the hydronic loop when the outdoor temperature is higher than the design point for the region. Results showed that this strategy allows the boiler to operate in the condensing region for 80% of the winter heating season with oil, 90% with propane, and 95% with gas, based on cumulative degree days. The heating system as tested combines space heating and domestic hot water loads using an indirect, 40 gallon tank with an internal heat exchanger. Tests conducted during the summer months showed that the return water temperature from the domestic hot water tank heat exchanger is always below a temperature which will provide condensing operation of the boiler. In the field tests both the condensing boiler and the conventional, non-condensing boiler were in the test home and each was operated periodically to provide a direct performance comparison.

BUTCHER,T.A.

2004-10-01T23:59:59.000Z

2

Computer Control of Boiler Operation  

E-Print Network (OSTI)

Rapidly rising energy costs present the opportunity for substantial cost savings through improved boiler combustion control. A process computer control system was installed at an Air Products & Chemicals facility in 1978. As a result the boiler efficiency has increased over 11%. The control system includes; air flow, fuel flow, pressure and drum level control. Air flow control is achieved through modulation of the F.D. fan inlet vanes. Demand for airflow is produced from a high signal selection of the steam pressure controller or the total fuel signal. The output of the oxygen controller is used to modify this airflow index by the desired air/fuel ratio. The air/fuel ratio is a polynomial function of the type of fuel used. In summary, the computer control system provides for; greater overall boiler stability, operation within tight air/gas limits, increased boiler efficiency, capability to burn multiple fuels, faster response to demand changes, and fewer shutdowns.

Pareja, G. E.

1981-01-01T23:59:59.000Z

3

Steam Boiler Control Specification Problem:  

E-Print Network (OSTI)

Our solution to the specification problem in the specification language TLA+ is based on a model of operation where several components proceed synchronously. Our first specification concerns a simplified controller and abstracts from many details given in the informal problem description. We successively add modules to build a model of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed controller specification and prove that it refines the abstract controller. We also address the relationship between the physical state of the steam boiler and the model maintained by the controller and discuss the reliability of failure detection. Finally, we discuss the implementability of our specification.

Tla Solution Frank; Frank Le Ke; Stephan Merz

1996-01-01T23:59:59.000Z

4

Remote reset circuit  

SciTech Connect

A remote reset circuit acts as a stand-alone monitor and controller by clocking in each character sent by a terminal to a computer and comparing it to a given reference character. When a match occurs, the remote reset circuit activates the system's hardware reset line. The remote reset circuit is hardware based centered around monostable multivibrators and is unaffected by system crashes, partial serial transmissions, or power supply transients.

Gritzo, Russell E. (West Melbourne, FL)

1987-01-01T23:59:59.000Z

5

Remote reset circuit  

DOE Patents (OSTI)

A remote reset circuit acts as a stand-along monitor and controller by clocking in each character sent by a terminal to a computer and comparing it to a given reference character. When a match occurs, the remote reset circuit activates the system's hardware reset line. The remote reset circuit is hardware based centered around monostable multivibrators and is unaffected by system crashes, partial serial transmissions, or power supply transients. 4 figs.

Gritzo, R.E.

1985-09-12T23:59:59.000Z

6

Measure Guideline: Condensing Boilers - Control Strategies for Optimizing Performance and Comfort in Residential Applications  

Science Conference Proceedings (OSTI)

The combination of a gas-fired condensing boiler with baseboard convectors and an indirect water heater has become a common option for high-efficiency residential space heating in cold climates. While there are many condensing boilers available on the market with rated efficiencies in the low to mid 90% efficient range, it is imperative to understand that if the control systems are not properly configured, these heaters will perform no better than their non-condensing counterparts. Based on previous research efforts, it is apparent that these types of systems are typically not designed and installed to achieve maximum efficiency (Arena 2010). It was found that there is a significant lack of information for contractors on how to configure the control systems to optimize overall efficiency. For example, there is little advice on selecting the best settings for the boiler reset curve or how to measure and set flow rates in the system to ensure that the return temperatures are low enough to promote condensing. It has also been observed that recovery from setback can be extremely slow and, at times, not achieved. Recovery can be affected by the outdoor reset control, the differential setting on the boiler and over-sizing of the boiler itself. This guide is intended for designers and installers of hydronic heating systems interested in maximizing the overall system efficiency of condensing boilers when coupled with baseboard convectors. It is applicable to new and retrofit applications.

Arena, L.

2013-05-01T23:59:59.000Z

7

FEMP Technology Brief: Boiler Combustion Control and Monitoring...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Combustion Control and Monitoring System FEMP Technology Brief: Boiler Combustion Control and Monitoring System October 7, 2013 - 9:12am Addthis This composite photo shows...

8

Passivity based control of drum boiler  

Science Conference Proceedings (OSTI)

This paper proposes a novel state space model for the drum boilers with natural recirculation. This model uses the total mass and energy inventories of the boiler as the state variables, and has an affine structure in the control variables. A passivity ...

Chengtao Wen; B. Erik Ydstie

2009-06-01T23:59:59.000Z

9

Adaptive Fuzzy PID Control for Boiler Deaerator  

Science Conference Proceedings (OSTI)

The boiler deaerator temperature control system is a non-linear, time-varying, delay control process. It can not achieve satisfying effect using traditional control algorithm to control deaerator water temperature, the paper proposes an adaptive fuzzy ... Keywords: Deaerator, Adaptive, Fuzzy control, PID control

Lei Jinli

2012-08-01T23:59:59.000Z

10

Industrial Boiler Optimization Utilizing CO Control  

E-Print Network (OSTI)

Escalating energy costs have caused industry to search the technical section for the current state-of-the-art in combustion and control technology for power generation. Long a forgotten area in many industrial facilities, today the steam generating complex is the focus of many corporate and plant managers. This paper discusses the approach of a large chemical company that is effectively utilizing a direct digital control (DOC) system coupled with the measurement of carbon monoxide to optimize boiler combustion and generate steam in the most cost effective manner. Significant reductions in the amount of excess air have resulted from the use of CO as a control parameter. Previously, combustion effectiveness was determined by the more typical 02 measurement. For reasons of boiler leakage and gas stratification, this control technique was not suitable when operating close to stoichiometry. The use of DOC type control in our multiple boiler installation has also enabled the intelligent allocation of boiler capacity by evaluating steam demand versus incremental boiler steam cost. The system selectively increases or decreases boiler loads within specified constraints to provide the lowest overall steam production cost while continuing to meet the steam demand.

Ruoff, C. W.; Reiter, R. E.

1980-01-01T23:59:59.000Z

11

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??  

E-Print Network (OSTI)

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;?? Thomas A. Henzinger 1 Howard model a steam­boiler control system using hybrid au­ tomata. We provide two abstracted linear models of the nonlinear be­ havior of the boiler. For each model, we define and verify a controller that maintains

Henzinger, Thomas A.

12

Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??  

E-Print Network (OSTI)

Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ?? Thomas A. Henzinger1 Howard model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models of the nonlinear be- havior of the boiler. For each model, we de ne and verify a controller that maintains the safe

Henzinger, Thomas A.

13

An Object-Oriented Algebraic Steam-Boiler Control Specification  

E-Print Network (OSTI)

An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky, Poland Abstract. In this paper an object-oriented algebraic solution of the steam-boiler specification Introduction The steam-boiler control specification problem has been proposed as a challenge for different

?lveczky, Peter Csaba

14

Steam boiler control speci cation problem: A TLA solution  

E-Print Network (OSTI)

Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi- cal state of the steam boiler and the model maintained by the controller and discuss

Cengarle, María Victoria

15

Steam boiler control specification problem: A TLA solution  

E-Print Network (OSTI)

Steam boiler control specification problem: A TLA solution Frank Le?ke and Stephan Merz Institut f of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi­ cal state of the steam boiler and the model maintained by the controller and discuss

Merz, Stephan

16

An Object-Oriented Algebraic Steam-Boiler Control Specification  

E-Print Network (OSTI)

An Object-Oriented Algebraic Steam-Boiler Control Specification.In this paper an object-oriented algebraic solution of the steam-boiler specification problem is presented computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

?lveczky, Peter Csaba

17

Nanotube Boiler 1 Abstract--Controlled copper evaporation at attogram  

E-Print Network (OSTI)

Nanotube Boiler 1 Abstract-- Controlled copper evaporation at attogram level from individual carbon nanotube (CNT) vessels, which we call nanotube boilers, is investigated experimentally, and ionization in these CNT boilers, which can serve as sources for mass transport and deposition in nanofluidic

Paris-Sud XI, Université de

18

FEMP Technology Brief: Boiler Combustion Control and Monitoring System |  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Combustion Control and Monitoring Boiler Combustion Control and Monitoring System FEMP Technology Brief: Boiler Combustion Control and Monitoring System October 7, 2013 - 9:12am Addthis This composite photo shows technicians observing operation at the monitoring station and making subsequent fine adjustments on combustion system controls Technical staff are making boiler adjustments with the control and monitoring system. Photo courtesy of the Department of Defense's Environmental Security Technology Certification Program. Technology Description A novel combustion control system, along with gas sensors, sets the opening of fuel and air inlets based on flue-gas concentrations. Continuous feedback from measurements of oxygen, carbon monoxide, and nitrogen oxide concentrations enable the control system

19

Application of Multivariable Control to Oil and Coal Fired Boilers  

E-Print Network (OSTI)

Increased visibility provided by advanced measurement and control techniques has shown that control of oil and coal fired boilers is a complex problem involving simultaneous determination of flue gas carbon monoxide, hydrocarbon, opacity and temperature levels. A microcomputer-based control system which recognizes the inter-relationship of these variables has produced fuel savings averaging about 3% on coal and oil fired boilers. The system is described and case study data is presented for both coal and oil fired boilers.

Swanson, K.

1981-01-01T23:59:59.000Z

20

NOx Control for Utility Boiler OTR Compliance  

Science Conference Proceedings (OSTI)

Under sponsorship of the Department of Energy's National Energy Technology Laboratory (NETL), the Babcock and Wilcox Company (B and W), and Fuel Tech teamed together to investigate an integrated solution for NO{sub x} control. The system is comprised of B and W's DRB-4Z{trademark} ultra low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NOxOUT{reg_sign}, a urea-based selective non-catalytic reduction (SNCR) technology. Development of the low-NO{sub x} burner technology has been a focus in B and W's combustion program. The DRB-4Z{trademark} burner is B and W's newest low-NO{sub x} burner capable of achieving very low NO{sub x}. The burner is designed to reduce NO{sub x} by controlled mixing of the fuel and air. Based on data from several 500 to 600 MWe boilers firing PRB coal, NOx emissions levels of 0.15 to 0.20 lb/ 106 Btu have been achieved from the DRB-4Z{trademark} burners in combination with overfire air ports. Although NOx emissions from the DRB-4Z{trademark} burner are nearing the Ozone Transport Rule (OTR) level of 0.15 lb NO{sub x}/106 Btu, the utility boiler owners can still benefit from the addition of an SNCR and/or SCR system in order to comply with the stringent NO{sub x} emission levels facing them. Large-scale testing is planned in B and W's 100-million Btu/hr Clean Environment Development Facility (CEDF) that simulates the conditions of large coal-fired utility boilers. The objective of the project is to achieve a NO{sub x} level below 0.15 lb/106 Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B and W's DRB-4Z{trademark} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign}. During this period B and W prepared and submitted the project management plan and hazardous substance plan to DOE. The negotiation of a subcontract for Fuel Tech has been started.

Hamid Farzan

2003-12-31T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


21

Modern Boiler Control and Why Digital Systems are Better  

E-Print Network (OSTI)

Steam generation in petrochemical plants and refineries is in a state of change. Expensive fuels have resulted in greater use of waste heat recovery boilers and other energy conservation measures. As a result, many conventional boilers have been mothballed. Improved flue gas analyzers and digital controls are replacing less efficient and less reliable control hardware. As the production of steam becomes decentralized, control systems needed to meet expanded plant objectives must be installed. Production, engineering and maintenance personnel are finding increased need to learn more about this specialized control area. This article will discuss conventional controls systems common in industrial boilers plus improvements made possible with currently available hardware.

Hughart, C. L.

1983-01-01T23:59:59.000Z

22

Identification and predictive control for a circulation fluidized bed boiler  

Science Conference Proceedings (OSTI)

This paper introduces the design and presents the research findings of the identification and control application for an industrial Circulation Fluidized Bed (CFB) boiler. Linear Parameter Varying (LPV) model is used in the model identification where ... Keywords: CFB boilers, Identification, LPV model, Linear models interpolation, MPC

Guoli Ji, Jiangyin Huang, Kangkang Zhang, Yucai Zhu, Wei Lin, Tianxiao Ji, Sun Zhou, Bin Yao

2013-06-01T23:59:59.000Z

23

Improved Process control of wood waste fired boilers  

DOE Green Energy (OSTI)

This project's principal aim was the conceptual and feasibility stage development of improved process control methods for wood-waste-fired water-tube boilers operating in industrial manufacturing applications (primarily pulp and paper). The specific objectives put forth in the original project proposal were as follows: (1) fully characterize the wood-waste boiler control inter-relationships and constraints through data collection and analysis; (2) design an improved control architecture; (3) develop and test an appropriate control and optimization algorithm; and (4) develop and test a procedure for reproducing the approach and deriving the benefits on similar pulp and paper wood-waste boilers. Detailed tasks were developed supporting these objectives.

Process Control Solutions, Inc.

2004-01-30T23:59:59.000Z

24

Steam boiler control specification problem: A TLA solution  

E-Print Network (OSTI)

. Our solution to the specification problem in the specification language TLA+ is based on a model of operation where several components proceed synchronously. Our first specification concerns a simplified controller and abstracts from many details given in the informal problem description. We successively add modules to build a model of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed controller specification and prove that it refines the abstract controller. We also address the relationship between the physical state of the steam boiler and the model maintained by the controller and discuss the reliability of failure detection. Finally, we discuss the implementability of our specification. 1 Introduction We propose a solution to the steam boiler control specification problem [AS] by means of a formal specification in the specification language TLA+, which is based on Lamport's Temporal Logic of Actions TLA [L94]. The overall str...

Frank Leke; Stephan Merz

1995-01-01T23:59:59.000Z

25

NOx Control for Utility Boiler OTR Compliance  

SciTech Connect

Babcock & Wilcox Power Generation Group (B&W) and Fuel Tech, Inc. (Fuel Tech) teamed to evaluate an integrated solution for NO{sub x} control comprised of B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NO{sub x}OUT{reg_sign}, a selective non-catalytic reduction (SNCR) technology, capable of meeting a target emission limit of 0.15 lb NO{sub x}/10{sup 6} Btu. In a previous project sponsored by the U.S. Department of Energy (DOE), promising results were obtained with this technology from large-scale testing in B&W's 100-million Btu/hr Clean Environment Development Facility (CEDF) which simulates the conditions of large coal-fired utility boilers. Under the most challenging boiler temperatures at full load conditions, NO{sub x} emissions of 0.19 lb/10{sup 6} Btu were achieved firing Powder River Basin coal while controlling ammonia slip to less than 5 ppm. At a 40 million Btu/hr firing rate, NO{sub x} emissions were as low as 0.09 lb/10{sup 6} Btu. Improved performance with this system was proposed for this new program with injection at full load via a convective pass multiple nozzle lance (MNL) in front of the superheater tubes or in the convective tube bank. Convective pass lances represent the current state-of-the-art in SNCR and needed to be evaluated in order to assess the full potential of the combined technologies. The objective of the program was to achieve a NO{sub x} level below 0.15 lb/10{sup 6} Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign} System. Commercial installations of B&W's low-NO{sub x} burner, in combination with overfire air ports using PRB coal, have demonstrated a NO{sub x} level of 0.15 to 0.2 lb/10{sup 6} Btu under staged combustion conditions. The proposed goal of the combustion system (no SNCR) for this project is a NO{sub x} level at 0.15 lb/10{sup 6} Btu. The NO{sub x} reduction goal for SNCR is 25% from the low-NO{sub x} combustion emission levels. Therefore, overall NO{sub x} emissions would approach a level of 0.11 lb/10{sup 6} Btu in commercial installation. The goals of the program were met. At 100% load, using the MNL for very low baseline NO{sub x} (0.094 to 0.162 lb/10{sup 6} Btu depending on burner stoichiometry), an approximately 25% NO{sub x} reduction was achieved (0.071 to 0.124 lb/10{sup 6} Btu) while maintaining NH{sub 3} slip less than 6.4 ppm. At 60% load, using MNL or only wall-injectors for very low baseline NO{sub x} levels, more than 30% NO{sub x} reduction was achieved. Although site specific economic evaluation is required for each unit, our economic evaluation of DRB-4Z{reg_sign} burner and SNCR for a 500 MW{sub e} plant firing PRB shows that the least cost strategy is low-NO{sub x} burner and OFA at a cost of $210 to $525 per ton of NO{sub x} removed. Installation of SNCR allows the utilities to sell more NO{sub x} credit and it becomes economical when NO{sub x} credit cost is more than $5,275 per ton of NO{sub x}.

Hamid Farzan; Jennifer L. Sivy

2005-07-30T23:59:59.000Z

26

Flame Spectral Analysis for Boiler Control  

E-Print Network (OSTI)

An instrument has been developed by Tecogen, Inc., to determine the combustion characteristics of individual burners in multiburner installations. The technology is based on measuring the emissions in the ultraviolet (UV) and infrared (IR) spectral range from the flames and using these measurements to determine the burner operating conditions. Two prototype instruments have been installed on package boilers at a Con Edison powerplant and Polaroid facility, and their performance has been evaluated. These instruments provide data relating to the variations in the IR and UV spectrum with a change in the combustion condition in individuals burners. This paper describes the instruments operation and these tests.

Metcalfe, C. I.; Cole, W. E.; Batra, S. K.

1987-09-01T23:59:59.000Z

27

Optimized Fan Control In Variable Air Volume HVAC Systems Using Static Pressure Resets: Strategy Selection and Savings Analysis  

E-Print Network (OSTI)

The potential of static pressure reset (SPR) control to save fan energy in variable air volume HVAC systems has been well documented. Current research has focused on the creation of reset strategies depending on specific system features. As the commissioning process has begun to require the prediction of savings, knowledge of the extent to which various SPR control strategies impact fan energy has become increasingly important. This research aims to document existing SPR control strategies and utilize building data and simulation to estimate fan energy use. A comprehensive review of the literature pertaining to SPR control was performed and the results were organized into a top-down flow chart tool. Based on the type of feedback available from a particular system, or lack thereof, this tool will facilitate the selection of a SPR control strategy. A field experiment was conducted on a single duct variable air volume system with fixed discharge air temperature and static pressure setpoints. Finally, an air-side model of the experimental system was created using detailed building design information and calibrated using field measurements. This model was used to estimate the fan energy required to supply the trended airflow data using fixed static pressure (FSP) and SPR control based on zone demand, system demand, and outside air temperature. While utilizing trend data from November 1, 2008 to February 12, 2009, the FSP control of the experimental system was used as the baseline for ranking the energy savings potential of nine different forms of duct static pressure control. The highest savings (73-74%) were achieved using zonal demand based SPR control. System demand based SPR control yielded savings ranging from 59 to 76%, which increased when the duct sensor was positioned near the fan discharge and under similar zone load conditions. The outside air temperature based SPR control yielded savings of 65% since the experimental system supplied primarily perimeter zones. Finally, increasing the FSP setpoint from 2 to 3 inWG increased fan energy by 45%, while decreasing the setpoint from 2 to 1 inWG decreased fan energy by 41%.

Kimla, John

2009-12-01T23:59:59.000Z

28

Decentralized robust control of a class of nonlinear systems and application to a boiler system  

E-Print Network (OSTI)

Decentralized robust control of a class of nonlinear systems and application to a boiler system Keywords: Asymptotic disturbance rejection Boiler systems Decentralized robust control Descriptor systems problem, a decentralized controller for the system can be calculated. In order to control a utility boiler

Marquez, Horacio J.

29

Multiple boiler steam blending control system for an electric power plant  

SciTech Connect

A steam blending control is provided for two or more boilers in an electric power plant. To blend an oncoming boiler with an online boiler, the oncoming boiler is fired to a pressure ramp setpoint and outlet steam is isolated from the plant turbine and directed through position controlled bypass valve means. When steam temperature and pressure conditions are matched, the oncoming boiler isolation valve is opened and the bypass flow then existing is stored in a memory. The oncoming boiler bypass flow is cut back with total oncoming boiler steam flow controlled to the memorized flow valve as a setpoint. Flow from the on-line boiler is cut back under load control as the oncoming boiler flow to the plant turbine is increased. Deblending is implemented in a similar manner.

Binstock, M.H.; Criswell, R.L.

1981-12-22T23:59:59.000Z

30

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 20  

E-Print Network (OSTI)

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 20 Proving Safety Properties of the Steam Boiler Controller Formal Methods for Industrial Applications: A Case Study system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch

Lynch, Nancy

31

Assertional Specification and Verification using PVS of the Steam Boiler Control System  

E-Print Network (OSTI)

Assertional Specification and Verification using PVS of the Steam Boiler Control System Jan Vitt 1 of the steam boiler control system has been derived using a formal method based on assumption/commitment pairs Introduction The steam boiler control system, as described in chapter AS of this book, has been designed

Hooman, Jozef

32

Refining Abstract Machine Specifications of the Steam Boiler Control to Well Documented  

E-Print Network (OSTI)

Refining Abstract Machine Specifications of the Steam Boiler Control to Well Documented Executable the steam boiler control specification problem to il­ lustrate how the evolving algebra approach and Specification, in June 1995, to control the Karlsruhe steam boiler simulator satisfactorily. The abstract

Börger, Egon

33

Re ning Abstract Machine Speci cations of the Steam Boiler Control to Well Documented  

E-Print Network (OSTI)

Re ning Abstract Machine Speci cations of the Steam Boiler Control to Well Documented Executable the steam boiler control speci cation problem to il- lustrate how the evolving algebra approach to the speci, in June 1995, to control the Karlsruhe steam boiler simulator satisfactorily. The abstract machines

Börger, Egon

34

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 37  

E-Print Network (OSTI)

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 37 Proving Safety Properties of the Steam Boiler Controller Formal Methods for Industrial Applications: A Case Study system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch

Lynch, Nancy

35

Tighten water-chemistry control after boiler layup  

Science Conference Proceedings (OSTI)

The potential for internal deposition and corrosion can affect boiler reliability by reducing thermal efficiency, tube integrity, and the time between chemical cleanings. While chemical control specifications for normal operation have been developed by consensus of manufacturers and industry, their impact on shutdowns, layups, and startups is not always appreciated. The discussion of chemical-control options applies to boiler systems operating in the medium- and high-pressure ranges. Identification and correction of root causes underlying the chemistry problems encountered and application of the principles involved should result in shorter startup times, improved control over phosphate hideout, and reduced need for chemical cleaning. Each of these has a significant cost impact; together, they are the true measure of a successful chemistry-control program.

Brestel, L.

1994-01-01T23:59:59.000Z

36

Damage Modeling and Life Extending Control of a Boiler-Turbine System1  

E-Print Network (OSTI)

Damage Modeling and Life Extending Control of a Boiler-Turbine System1 Donglin Li Tongwen Chen2 hierarchical LEC structure and apply it to a typ- ical boiler system. There are two damage models

Marquez, Horacio J.

37

Research on water level optimal control of boiler drum based on dual heuristic dynamic programming  

Science Conference Proceedings (OSTI)

Boiler drum system is an important component of a thermal power plant or industrial production, and the water level is a critical parameter of boiler drum control system. Because of non-linear, strong coupling and large disturbance, it is difficult to ... Keywords: BP neural network, boiler drum level, dual heuristic dynamic programming, optimal control

Qingbao Huang; Shaojian Song; Xiaofeng Lin; Kui Peng

2011-05-01T23:59:59.000Z

38

An Algebraic Speci cation of the Steam-Boiler Control System  

E-Print Network (OSTI)

An Algebraic Speci#12;cation of the Steam-Boiler Control System Michel Bidoit 1 , Claude Chevenier describe how to derive an algebraic speci#12;cation of the Steam-Boiler Control System starting from to specify the detection of the steam-boiler fail- ures. Finally we discuss validation and veri#12;cation

Bidoit, Michel

39

Gain-scheduled `1 -optimal control for boiler-turbine dynamics  

E-Print Network (OSTI)

Gain-scheduled `1 -optimal control for boiler-turbine dynamics with actuator saturation Pang; accepted 2 June 2003 Abstract This paper presents a gain-scheduled approach for boiler-turbine controller the magnitude and rate saturation constraints on actuators. The nonlinear boiler-turbine dynamics is brought

Shamma, Jeff S.

40

Corrections to "Proving Safety Properties of the Steam Boiler Controller" Correction Sheet  

E-Print Network (OSTI)

Corrections to "Proving Safety Properties of the Steam Boiler Controller" 1 Correction Sheet After our paper "Proving Safety Properties of the Steam Boiler Controller" went already to print, Myla address http://theory.lcs.mit.edu/tds/boiler.html. Following are the corrections to these errors and some

Lynch, Nancy

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

2001-10-10T23:59:59.000Z

42

Benefits of Industrial Boiler Control and Economic Load Allocation at AMOCO Chemicals, Decatur, Alabama  

E-Print Network (OSTI)

The objective of this paper is to provide an overview of the economic benefits realized by Amoco's Decatur plant from the utilization of Honeywell's Industrial Boiler Control solution and Turbo Economic Load Allocation packages on an integrated four boiler system. The boiler control scheme, integrated header pressure control scheme, boiler efficiency measurement, the concepts involved in the economic load allocation problem and the solution to this problem, as applied to the Amoco Decatur site will be discussed. In addition, actual fuel savings achieved from the use of a DCS boiler control solution coupled with the application of economic load allocation will be presented, based on several months of plant data.

Winter, J.

1998-04-01T23:59:59.000Z

43

Improve Boiler System Operations- Application of Statistical Process Control  

E-Print Network (OSTI)

The Utilities Department provides utility services to Monsanto and Cain Chemical Company production units at Chocolate Bayou. Over two years ago the department recognized that a significant reduction in waste and rework could be achieved by improving steam boiler and boiler feedwater system operations. The processes were experiencing high maintenance cost due to metering pump and analyzer failures, equipment failures and fouling due to poor control of chemical treatment, and steam vent losses due to unproven system reliability. The team used statistical process control to prevent overadjustment of the process, identified special causes, interviewed customers and applied the ten steps to quality improvement. Results include a six-fold reduction in process variability, $2.3 million/year cost reduction, and improved reliability and customer relations.

Scarr, D.; Shea, D.

1989-09-01T23:59:59.000Z

44

Predictive control and thermal energy storage for optimizing a multi-energy district boiler  

E-Print Network (OSTI)

Predictive control and thermal energy storage for optimizing a multi- energy district boiler Julien of the OptiEnR research project, the present paper deals with optimizing the multi-energy district boiler to the complexity of the district boiler as a whole and the strong interactions between the sub-systems, previous

Paris-Sud XI, Université de

45

Analysis and control of a nonlinear boiler-turbine unit Wen Tan a,*,1  

E-Print Network (OSTI)

Analysis and control of a nonlinear boiler-turbine unit Wen Tan a,*,1 , Horacio J. Marquez b, and the concept is applied to a boiler-turbine unit to analyze its dynamics. It is shown that the unit shows. Keywords: Boiler-turbine unit; Nonlinearity measure; Gap metric; Anti-windup bumpless transfer techniques

Marquez, Horacio J.

46

An Algebraic Specification of the Steam-Boiler Control System  

E-Print Network (OSTI)

We describe how to derive an algebraic specification of the Steam-Boiler Control System starting from the informal requirements provided to the participants of the Dagstuhl Meeting Methods for Semantics and Speci cation, organized jointly by Jean-Raymond Abrial, Egon Brger and Hans Langmaack in June 1995. The aim of this formalization process is to analyze the informal requirements, to detect inconsistencies and loose ends, and to translate the requirements into a formal, algebraic, specification. During this process we have to provide interpretations for the unclear or missing parts. We explain how we can keep track of these additional interpretations by localizing very precisely in the formal specification where they lead to specific axioms. Hence we take care of the traceability issues. We also explain how the formal specification is obtained in a stepwise way by successive refinements. Emphasis is put on how to specify the detection of the steam-boiler failures. Finally...

Michel Bidoit; Claude Chevenier; Christine Pellen

1996-01-01T23:59:59.000Z

47

NOx Control Options and Integration for US Coal Fired Boilers  

DOE Green Energy (OSTI)

This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

2006-06-30T23:59:59.000Z

48

A Steam-Boiler Control Specification with Statecharts and Z  

E-Print Network (OSTI)

This report presents a solution to the steam-boiler control problem (see Chapter AS, this book). The main idea is to integrate a mathematical specification technique with a well-known engineering technique for the specification of safety-critical control systems. Our starting point is the technology of statecharts, which is currently being adopted in industry for the specification of embedded systems. To cope with the growing complexity and the safety requirements of these systems, we propose a combination of the specification language Z and statecharts, Z being used to model the data structures and data transformations within the system [9]. The next section sketches some key ideas relating to this combination. In the subsequent sections, we present key elements of a solution to the steam-boiler control specification problem. Throughout the presentation, we attempt to adhere closely to the original specification of the problem (see Chapter AS, this book), especially with respect to the physical interface of the control software. The full specification can be found in an Appendix (see CD-ROM Annex BW). 2 Specification Methodology

Robert Bssow; Matthias Weber

1996-01-01T23:59:59.000Z

49

Study on the Fuzzy Adaptive PID Algorithm for Control System of Biomass Boiler  

Science Conference Proceedings (OSTI)

The fuzzy adaptive PID control system is developed for the biomass boiler due to the new problems brought by the biomass fuel. The fuzzy adaptive PID control algorithm has been deeply researched. By comparing it with the normal PID control algorithm ... Keywords: biomass boiler, fuzzy adaptive control, PID algorithm, simulink

Junman Sun; Jifang Wang; Huajing Fang; Yan-min Wu

2010-03-01T23:59:59.000Z

50

The Experimental Study on the Optimization Control of Main Steam Pressure System in the Biomass Boiler  

Science Conference Proceedings (OSTI)

Combustion adjusting system in biomass fuel boiler is the research objective and its dynamic characteristics are also analyzed. The optimal control algorithm is provided, according to the main subsystem in main steam pressure control system of combustion ... Keywords: biomass fuel boiler, combustion control system, steam pressure control, fuzzy-SMITH

Junman Sun; Chun Huang; Junran Jin; Huijun Sun; Liping Li

2012-04-01T23:59:59.000Z

51

NOx Control Options and Integration for US Coal Fired Boilers  

DOE Green Energy (OSTI)

This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

2003-12-31T23:59:59.000Z

52

Coordinated controller tuning of a boiler turbine unit with new binary particle swarm optimization algorithm  

Science Conference Proceedings (OSTI)

Coordinated controller tuning of the boiler turbine unit is a challenging task due to the nonlinear and coupling characteristics of the system. In this paper, a new variant of binary particle swarm optimization (PSO) algorithm, called probability based ... Keywords: Coordinated control, boiler turbine unit, controller tuning, particle swarm optimization (PSO), probability based binary particle swarm optimization (PBPSO)

Muhammad Ilyas Menhas; Ling Wang; Min-Rui Fei; Cheng-Xi Ma

2011-05-01T23:59:59.000Z

53

NOx Control Options and Integration for US Coal Fired Boilers  

Science Conference Proceedings (OSTI)

This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2003-06-30T23:59:59.000Z

54

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect

This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

2003-01-30T23:59:59.000Z

55

NOx Control Options and Integration for US Coal Fired Boilers  

SciTech Connect

This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-06-30T23:59:59.000Z

56

Fuel Cost Savings Through Computer Control of a Boiler Complex - - Two Case Histories  

E-Print Network (OSTI)

This paper discusses the growing need for energy efficiency in industry and describes a new, packaged approach to fuel optimization through direct digital control and accurate in-stack measurement of combustion products. Results are presented for a large pulp and paper mill complex in which multiple power boilers and turbine generators are controlled so as to meet the total energy demand of the mill at minimum cost. Also discussed are results from a second installation involving control of a combined bark and gas boiler, a gas package boiler and a turbine generator, including utility tie-line control.

Worthley, C. M.

1979-01-01T23:59:59.000Z

57

From Basic Control to Optimized Systems-Applying Digital Control Systems to Steam Boilers  

E-Print Network (OSTI)

This presentation examines the application of Distributed Digital Controls in order to review the application of this recent control technology towards Steam Boilers in a step-by-step manner. The main purpose of a steam generating boiler is to supply enough steam to meet process demands. Steam conditions must remain as stable as possible, because variations in the steam system can affect downstream processes. Pressure variations in the steam supply header, for example, can have a severe effect on heat transferred to a process. If that process suffers an upset, unstable conditions can propagate from one process to another via the steam supply system. The closer the tolerance in the boiler control system, the smaller the steam header disturbances will be. This reduces the interaction, or 'coupling', of upsets between steam-consuming processes. Also, it may reduce the complexity of instrumentation needed for those processes. If the boiler control system can eliminate major upsets, the downstream processes won't need exotic schemes to compensate for such upsets.

Hockenbury, W. D.

1982-01-01T23:59:59.000Z

58

A New Scheme on Robust Observer Based Control Design for Nonlinear Interconnected Systems with Application to an Industrial Utility Boiler  

E-Print Network (OSTI)

with Application to an Industrial Utility Boiler Adarsha Swarnakar, Horacio Jose Marquez and Tongwen Chen Abstract. The controller design is evaluated on a natural circulation drum boiler, where the nonlinear model describes

Marquez, Horacio J.

59

IEEE TRANSACTIONS ON INDUSTRIAL INFORMATICS, VOL. 3, NO. 1, FEBRUARY 2007 73 Constraint-Based Control of Boiler Efficiency  

E-Print Network (OSTI)

-Based Control of Boiler Efficiency: A Data-Mining Approach Zhe Song and Andrew Kusiak, Member, IEEE Abstract-utility boiler subject to operating constraints. Selection of process vari- ables to optimize combustion- fired boiler in the presence of operating constraints. Two schemes of generating control settings

Kusiak, Andrew

60

Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle, Alexander Romanovsky  

E-Print Network (OSTI)

Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle-The-Shelf) item. The case study used a Simulink model of a steam boiler system together with an OTS PID in practice, employing software models of the PID controller and the steam boiler system rather than

Newcastle upon Tyne, University of

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they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle, Alexander Romanovsky  

E-Print Network (OSTI)

1 Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle employing an OTS (Off-The-Shelf) item. The case study used a Simulink model of a steam boiler system, employing software models of the PID controller and the steam boiler system rather than conducting

Newcastle upon Tyne, University of

62

EPRI 2002 Workshop on Combustion-Based NOx Controls for Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

The Workshop on Combustion-Based NOx Controls for Coal-Fired Boilers, formerly the Workshop on NOx Controls for Utility Boilers, was the sixth in a series sponsored by EPRI and offered attendees a comprehensive picture of recent developments and full-scale applications of control technologies for nitrogen oxides (NOx). The workshop took place on October 24-25, 2002, in Atlanta, Georgia.

2003-01-14T23:59:59.000Z

63

Improved Boiler System Operation with Real-time Chemical Control  

E-Print Network (OSTI)

The steam boiler system is a critical component of most manufacturing processes. Steam production reliability is often a key component in product quality and overall production efficiency. Hourly steam load demands can swing by as much as 500% in some plants, making responsive water treatment of the boiler system difficult. This challenging production environment is made even more so by volatile economic forces in today's world. New technologies have been developed that help steam operations staff achieve more consistent, proactive boiler feedwater treatment by detecting system variability, determining the correct chemical or operational action, and delivering measurable environmental return on investment (ROI). These new technologies will be described and several case histories presented. The steam boiler system is a critical component of most manufacturing processes. Steam production reliability is often a key component in product quality and overall production efficiency. Hourly steam load demands can swing by as much as 500% in some plants, making responsive water treatment of the boiler system difficult. This challenging production environment is made even more so by volatile economic forces in today's world. New technologies have been developed that help steam operations staff achieve more consistent, proactive boiler feedwater treatment by detecting system variability, determining the correct chemical or operational action, and delivering measurable environmental return on investment (ROI). These new technologies will be described and several case histories presented.

Bloom, D.; Jenkins, B.

2010-01-01T23:59:59.000Z

64

Retrofit NOx Controls for Coal-Fired Utility Boilers - 2000 Update  

Science Conference Proceedings (OSTI)

During the last four years (1996-2000), NOx control retrofits increased significantly in response to further tightening of NOx regulations. Approximately one hundred complete burner retrofits of wall- and T-fired boilers were implemented during this period, bringing the total burner retrofits to 357. Also, 32 burner component modification BCM) projects were implemented. Other control options included combustion optimization in more than two hundred boilers, thirteen reburns, five selective non-catalytic ...

2000-12-15T23:59:59.000Z

65

Common Excess Air Trends in Industrial Boilers with Single-Point Positioning Control and Strategies to Optimize Efficiency  

E-Print Network (OSTI)

Common Excess Air Trends in Industrial Boilers with Single-Point Positioning Control and Strategies'Antonio, Energy & Resource Solutions ABSTRACT Industrial boilers are among the most common pieces of energy, process boilers operate at a large range of loading conditions depending on process loads, market

Kissock, Kelly

66

Hybrid System for fouling control in biomass boilers  

Science Conference Proceedings (OSTI)

Renewable energy sources are essential paths towards sustainable development and CO"2 emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive ... Keywords: Biomass, Boiler fouling, Hybrid system

Luis M. Romeo; Raquel Gareta

2006-12-01T23:59:59.000Z

67

Retrofit NOx Control Guidelines for Gas- and Oil-Fired Boilers  

Science Conference Proceedings (OSTI)

Ground-level ozone concentrations continue to exceed the federal health-based standard in many parts of the country, especially urban areas. This condition led Congress to include in the Clean Air Act Amendments of 1990 a requirement that states with nonattainment regions implement regulations to reduce NOx from all sources, including utility boilers. By providing a summary and analysis of all the available information on NOx control techniques for gas-and oil-fired boilers, this document can help utilit...

1994-01-01T23:59:59.000Z

68

Mercury control challenge for industrial boiler MACT affected facilities  

SciTech Connect

An industrial coal-fired boiler facility conducted a test program to evaluate the effectiveness of sorbent injection on mercury removal ahead of a fabric filter with an inlet flue gas temperature of 375{sup o}F. The results of the sorbent injection testing are essentially inconclusive relative to providing the facility with enough data upon which to base the design and implementation of permanent sorbent injection system(s). The mercury removal performance of the sorbents was significantly less than expected. The data suggests that 50 percent mercury removal across a baghouse with flue gas temperatures at or above 375{sup o}F and containing moderate levels of SO{sub 3} may be very difficult to achieve with activated carbon sorbent injection alone. The challenge many coal-fired industrial facilities may face is the implementation of additional measures beyond sorbent injection to achieve high levels of mercury removal that will likely be required by the upcoming new Industrial Boiler MACT rule. To counter the negative effects of high flue gas temperature on mercury removal with sorbents, it may be necessary to retrofit additional boiler heat transfer surface or spray cooling of the flue gas upstream of the baghouse. Furthermore, to counter the negative effect of moderate or high SO{sub 3} levels in the flue gas on mercury removal, it may be necessary to also inject sorbents, such as trona or hydrated lime, to reduce the SO{sub 3} concentrations in the flue gas. 2 refs., 1 tab.

NONE

2009-09-15T23:59:59.000Z

69

Sensing system for detection and control of deposition on pendant tubes in recovery and power boilers  

DOE Patents (OSTI)

A system for detection and control of deposition on pendant tubes in recovery and power boilers includes one or more deposit monitoring sensors operating in infrared regions of about 4 or 8.7 microns and directly producing images of the interior of the boiler, or producing feeding signals to a data processing system for information to enable a distributed control system by which the boilers are operated to operate said boilers more efficiently. The data processing system includes an image pre-processing circuit in which a 2-D image formed by the video data input is captured, and includes a low pass filter for performing noise filtering of said video input. It also includes an image compensation system for array compensation to correct for pixel variation and dead cells, etc., and for correcting geometric distortion. An image segmentation module receives a cleaned image from the image pre-processing circuit for separating the image of the recovery boiler interior into background, pendant tubes, and deposition. It also accomplishes thresholding/clustering on gray scale/texture and makes morphological transforms to smooth regions, and identifies regions by connected components. An image-understanding unit receives a segmented image sent from the image segmentation module and matches derived regions to a 3-D model of said boiler. It derives a 3-D structure the deposition on pendant tubes in the boiler and provides the information about deposits to the plant distributed control system for more efficient operation of the plant pendant tube cleaning and operating systems.

Kychakoff, George (Maple Valley, WA); Afromowitz, Martin A. (Mercer Island, WA); Hogle, Richard E. (Olympia, WA)

2008-10-14T23:59:59.000Z

70

Assessment of Impacts of Retrofit NOx Controls on Gas/Oil Boilers  

Science Conference Proceedings (OSTI)

In 1997, when EPRI issued the version 2 of its Retrofit NOx Control Guidelines for Gas- and Oil-Fired Boilers (EPRI report TR-108181), it was thought the most common NOx controls installed on gas and oil-fired boilers would include low NOx burners; selective catalytic reduction (SCR); and other vendor supplied, hardware-intensive approaches. In the years that followed, however, most of the gas and oil power generating fleet opted for less hardware intensive, more cost-effective approaches, with Induced F...

2007-02-07T23:59:59.000Z

71

Maximum Achievable Control Technology for New Industrial Boilers (released in AEO2005)  

Reports and Publications (EIA)

As part of CAAA90, the EPA on February 26, 2004, issued a final rulethe National Emission Standards for Hazardous Air Pollutants (NESHAP)to reduce emissions of hazardous air pollutants (HAPs) from industrial, commercial, and institutional boilers and process heaters. The rule requires industrial boilers and process heaters to meet limits on HAP emissions to comply with a MACT floor level of control that is the minimum level such sources must meet to comply with the rule. The major HAPs to be reduced are hydrochloric acid, hydrofluoric acid, arsenic, beryllium, cadmium, and nickel. The EPA predicts that the boiler MACT rule will reduce those HAP emissions from existing sources by about 59,000 tons per year in 2005.

Information Center

2005-02-01T23:59:59.000Z

72

Retrofit NOx Control Guidelines for Gas- and Oil-Fired Boilers Version 2.0  

Science Conference Proceedings (OSTI)

This document reviews and summarizes NOx control technologies to help utility engineering and operating staff evaluate and select appropriate retrofit strategies for natural gas- and oil-fired boilers. In addition to general discussions of the various technologies, the document includes an accompanying database on diskette with detailed information on 239 NOx retrofits.

1997-08-19T23:59:59.000Z

73

Structural Synthesis Of Programs From Refined User Requirements (Programming boiler control in NUT)  

E-Print Network (OSTI)

The aim of this work is to demonstrate the feasibility of using a declarative language as a tool for automated implementation of requirements written in a semiformal manner. The technique of structural synthesis of programs based on automatic proof search in intuitionistic propositional calculus implemented in the NUT system is used for solving the steam-boiler problem. The goal of the experiment is to bridge a gap between the language of requirements and an implementation. An appropriate set of concepts is developed for representing the problem, i.e. writing the requirements in a form understandable by the program synthesis tools. A complete implementation, including simulator of the actual steam-boiler and control panel, is written in NUT. 1.0 Introduction This paper concerns automatic application of formal methods in implementation of industrial control systems. The idea is to use an extensible very high level language, extending it with a set of concepts sufficient for writing req...

M. Addibpour; E. Tyugu; M. Addibpour E. Tyugu [mattin

1995-01-01T23:59:59.000Z

74

NETL: IEP – Oxy-Combustion CO2 Emissions Control - Oxygen-Based PC Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

– Oxy-Combustion CO2 Emissions Control – Oxy-Combustion CO2 Emissions Control Oxygen-Based PC Boiler Project No.: FC26-04NT42207 & FC26-03NT41736 Spatial Comparison of an Air-Fired Furnace versus an Oxygen-Fired Furnace. Spatial Comparison of an Air-Fired Furnace versus an Oxygen-Fired Furnace. Foster Wheeler North America Corporation will conduct to two projects to improve carbon dioxide (CO2) capture technology by developing a conceptual pulverized coal-fired boiler system design using oxygen as the combustion medium. Using oxygen instead of air produces a flue gas with a high CO2 concentration, which will facilitate CO2 capture for subsequent sequestration. The first project will develop modeling simulations that will lead to a conceptual design that addresses costs, performance, and emissions, and

75

Cyclone Boiler Reburn NOx Control Improvements via Cyclone Design Improvements and Advanced Air Staging  

E-Print Network (OSTI)

Eastman Kodak owns three Babcock & Wilcox coal fired cyclone boilers and one Combustion Engineering pulverized coal boiler located at Kodak Park in Rochester, New York. Duke Energy Generation Services (DEGS) operates and maintains the steam and electric generation equipment for Kodak and has primary responsibility for related capital project development and execution. The Kodak plant is capable of generating approximately 1,900,000 pounds of steam and 130 MWs of electrical power. To achieve the required level of NOx control, Kodak chose The Babcock & Wilcox (B&W) Company's, Natural Gas Reburn technology for the three cyclone boilers. The relatively low capital cost of the system and reasonable cost of natural gas in the mid 1990s made Natural Gas Reburn an economic fit for the RACT requirements of 0.60#s/Mmbtu NOx. The run up in natural gas prices since 2002 has increased the cost of NOx removed from ~ $2000/ton to ~$5000/ton based on fuel expense alone. In an effort to curtail the cost of control, Duke Energy Generations Services and Kodak implemented a series of projects that integrated Cyclone Design Improvements and Advancements in Air Staging along with ESP inlet flue modifications that resulted in decreasing the Natural Gas required for NOx control ~ 40% from baseline levels saving the plant several million dollars per year in fuel expense. Significant improvements in opacity and filterable PM were also realized by these changes.

Morabito, B.; Nee, B.; Goff, V.; Maringo, G.

2008-01-01T23:59:59.000Z

76

SYSTEM FOR DETECTION AND CONTROL OF DEPOSITION IN KRAFT CHEMICAL RECOVERY BOILERS AND MONITORING GLASS FURNACES  

SciTech Connect

Combustion Specialists, Inc. has just completed a project designed to develop the capability to monitor and control the formation of deposits on the outside of boiler tubes inside an operating kraft recovery furnace. This project, which was carried out in the period from April 1, 2001 to January 31, 2003, was funded by the Department of Energy's Inventions and Innovations program. The primary objectives of the project included the development and demonstration of the ability to produce clear images of deposits throughout the convective sections of operating recovery boilers using newly developed infrared imaging technology, to demonstrate the automated detection and quantification of these deposits using custom designed image processing software developed as part of the project, and to demonstrate the feasibility of all technical elements required for a commercial ''smart'' sootblowing control system based on direct feedback from automated imaging of deposits in real-time. All of the individual tasks have been completed and all objectives have been substantially achieved. Imaging of deposits throughout the convective sections of several recovery boilers has been demonstrated, a design for a combined sootblower/deposit inspection probe has been developed and a detailed heat transfer analysis carried out to demonstrate the feasibility of this design, an improved infrared imager which can be sufficiently miniaturized for this application has been identified, automated deposit detection software has been developed and demonstrated, a detailed design for all the necessary communications and control interfaces has been developed, and a test has been carried out in a glass furnace to demonstrate the applicability of the infrared imaging sensor in that environment. The project was completed on time and within the initial budget. A commercial partner has been identified and further federal funding will be sought to support a project to develop a commercial prototype sootblowing control system employing automated deposit imaging.

Dr. Peter Ariessohn

2003-04-15T23:59:59.000Z

77

Optimization of Trona/Limestone Injection for SO2 Control in Coal-Fired Boilers  

SciTech Connect

Mobotec USA develops and markets air pollution control systems for utility boilers and other combustion systems. They have a particular interest in technologies that can reduce NOx, SOx, and mercury emissions from coal-fired boilers, and have been investigating the injection of sorbents such as limestone and trona into a boiler to reduce SOx and Hg emissions. WRI proposed to use the Combustion Test Facility (CTF) to enable Mobotec to conduct a thorough evaluation of limestone and trona injection for SO{sub 2} control. The overall goal of the project was to characterize the SO{sub 2} reductions resulting from the injection of limestone and trona into the CTF when fired with a high-sulfur eastern bituminous coal used in one of Mobotec's Midwest installations. Results revealed that when limestone was injected at Ca:S molar ratios of 1.5 to 3.0, the resulting SO{sub 2} reductions were 35-55%. It is believed that further reductions can be attained with improved mixing of the sorbent with the combustion gases. When limestone was added to the coal, at Ca:S molar ratios of 0.5 to 1.5, the SO{sub 2} reductions were 13-21%. The lower reductions were attributed to dead-burning of the sorbent in the high temperature flame zone. In cases where limestone was both injected into the furnace and added to the coal, the total SO{sub 2} reductions for a given Ca:S molar ratio were similar to the reductions for furnace injection only. The injection of trona into the mid-furnace zone, for Na:S molar ratios of 1.4 to 2.4, resulted in SO{sub 2} reductions of 29-43%. Limestone injection did not produce any slag deposits on an ash deposition probe while trona injection resulted in noticeable slag deposition.

None

2005-09-01T23:59:59.000Z

78

Supercritical Boiler Tube Wall Temperature Test Base on the Power Plant Control System Database  

Science Conference Proceedings (OSTI)

In order to precisely learn the working condition of 600MW supercritical boiler, new temperature measuring points are set on the super-heater tube wall inner the flue. Since the working condition of 600MW supercritical boiler is quite severe, the temperature ... Keywords: supercritical boiler, database, temperature test, super-heater

Yu Yanzhi; Zhang Liangbo; Xu Haichuan; Chen Duogang; Dong Gongjun; Shen Bo; Liu Sheng

2010-06-01T23:59:59.000Z

79

A neural-fuzzy based inferential sensor for improving the control of boilers in space heating systems  

Science Conference Proceedings (OSTI)

Conventionally the boilers in space heating systems are controlled by open-loop control systems due to the absence of a practical method for measuring the overall thermal comfort level in the building. This paper describes a neural-fuzzy based inferential ...

Zaiyi Liao

2005-08-01T23:59:59.000Z

80

Offline partial evaluation for shift and reset  

Science Conference Proceedings (OSTI)

This paper presents an offline partial evaluator for the ?-calculus with the delimited continuation constructs shift and reset. Based on Danvy and Filinski's type system for shift and reset, we first present a type system that specifies ... Keywords: CPS transformation, binding-time analysis (BTA), continuation-passing style (CPS), delimited continuations, logical relations, offline partial evaluation

Kenichi Asai

2004-08-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


81

BOILER PERF MODEL  

Science Conference Proceedings (OSTI)

The BOILER PERFORMANCE MODEL is a package of eleven programs for predicting the heat transfer performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, provide boiler performance estimates for coal, oil or gaseous fuels, determine the influence of slagging and fouling characteristics on boiler performance, and calculate performance factors for tradeoff analyses comparing boilers and fuels. Given a set of target operating conditions, the programs can estimate control settings, gas and steam operating profiles through the boiler, overall boiler efficiency, and fuel consumption. The programs are broken into three categories: data, calculation, and reports with a central processor program acting as the link allowing the user to access any of the data or calculation programs and easily move between programs. The calculations are divided among the following five programs: heat duty calculation, combustion calculation, furnace performance calculation, convection pass performance calculation, and air heater performance calculation. The programs can model subcritical or supercritical boilers, most configurations of convective passes including boilers that achieve final reheat steam temperature control by split back pass, boilers with as many as two reheat circuits and/or multiple attemperator stations in series, and boilers with or without economizers and/or air heaters. Either regenerative or tubular air heaters are supported. For wall-fired or tangentially-fired furnaces, the furnace performance program predicts the temperature of the flue gases leaving the furnace. It accounts for variations in excess air, gas recirculation, burner tilt, wall temperature, and wall cleanliness. For boilers having radiant panels or platens above the furnace, the convective pass program uses the results of the combustion chamber calculation to estimate the gas temperature entering the convective pass.

Winslow, J.C. (USDOE, Pittsburgh Energy Technology Center, Pittsburgh, PA (United States))

1988-01-01T23:59:59.000Z

82

Upgrade of Multiple Boiler/Turbine Plant to Microprocessor Control- A Case History  

E-Print Network (OSTI)

The Utilities Operation of the General Electric - Erie Plant is responsible for providing all energy for the Plant. The primary source is coal, which is used in four boilers to produce steam for the generation of electricity, as well as heat for production and building environment. Three years ago, the obsolete pneumatic controls utilized in the Power Station were replaced by the latest microprocessor-based distributed control Energy Management System. This paper reviews this replacement and is divided into four parts as follows: A. Description of the system selected. B. Actual savings during first three years. C. Expansion of the system during past three years. D. Future expansion plans for the Energy Management System.

Schenk, J. R.; Sommer, A. C.

1985-05-01T23:59:59.000Z

83

Single-Duct Constant Air Volume System Supply Air Temperature Reset: Using Return Air Temperature or Outside Air Temperature?  

E-Print Network (OSTI)

The supply air temperature set point for a singleduct constant air volume air handling unit (AHU) system is often reset based on either return air temperature or outside air temperature in order to reduce simultaneous cooling and heating energy consumption. Both reset strategies make engineering sense as long as the reset schedules are reasonable. Quite often the decision to use one over the other is made with the assumption that they will all achieve some sorts of energy savings. However, the impact of these two strategies on AHU energy consumption could be very different. A comparison of these two commonly used supply air temperature reset strategies for a single-duct constant air volume system is presented in this paper. It is shown that from either the building energy consumption or building comfort point of view, the reset strategy based on outside air temperature is inherently better than that based on return air temperature. Significant amount of heating energy savings can be achieved by switching from return air temperature based reset to outside air temperature based reset. The reset strategy can also benefit variable air volume (VAV) AHUs. An improved supply air temperature set point reset control strategy is proposed by combining and staging the outside air and return air temperature based resets.

Wei, G.; Turner, W. D.; Claridge, D.; Liu, M.

2002-01-01T23:59:59.000Z

84

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS  

SciTech Connect

Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US Department of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

Nsakala ya Nsakala; Gregory N. Liljedahl

2003-05-15T23:59:59.000Z

85

Modelling, simulation and robust control of a Benson boiler during hot startup.  

E-Print Network (OSTI)

??Large boilers have typically been designed for continuous operation from 60-100% load. With restructuring of electrical supply and in some cases because of local fuel (more)

Mukosa, Dunn.

2005-01-01T23:59:59.000Z

86

VDM Specification of the Steam-Boiler Control using RSL Notation  

E-Print Network (OSTI)

. This document presents a steam-boiler control specification for the seminar "Semantische Methoden im Wettbewerb" on June 5-9 1995 in Schloss Dagstuhl, Germany based on the informal specification provided by Jean-Raymond Abrial ([2]). The style of the specification itself is strongly related to VDM. Therefore most of the definitions are explicit as they used to be in traditional VDM specifications. The specification language used is RSL (the RAISE Specification Language [1]). 1 Introduction RAISE (which stands for "Rigorous Approach to Industrial Software Engineering ") has been developed under the ESPRIT programme founded by the European Community. Its main aim was to provide a means of creating more reliable and correct software. RAISE consists of two parts: 1. A development method based on the stepwise refinement paradigm ("invent and verify"). 2. A wide spectrum specification language, the RAISE Specification Language (RSL). Throughout the development process only RSL notation is...

Christian P. Schinagl

1996-01-01T23:59:59.000Z

87

Direct Nyquist array design of PID controllers for boiler-turbine units based on gain and phase margins  

Science Conference Proceedings (OSTI)

In this paper, a direct Nyquist array (DNA) method for the design of PID controllers for multivariable boiler-turbine units with specifications of gain and phase margins is proposed. The essential objective is to propose a method for the design and auto-tuning ...

Hui Pan; Minrui Fei; Ling Wang; Kang Li; Lin Qian

2012-03-01T23:59:59.000Z

88

Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers  

SciTech Connect

This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of the boiler. When combined with SNCR, a NO{sub x} emission rate of 0.12-0.14 lb/MBtu can be expected when implementing a full ALTA system on this unit. Cost effectiveness of the full ALTA system was estimated at $2,152/ton NO{sub x} removed; this was less than 75% of the cost estimated for an SCR system on a unit of this size.

Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

2008-04-30T23:59:59.000Z

89

Temperature and combustion quality control in power station boilers using artificial neural networks  

Science Conference Proceedings (OSTI)

The classification is an important domain in boiler flame image processing and is a preliminary step toward detection, recognition and understanding of combustion condition. In this paper, Back Propagation Algorithm (BPA) is introduced for boiler flame ... Keywords: Back Propagation Algorithm, Fisher's linear discriminant analysis, combustion quality, features, flame colour, image processing, temperature identification

K. Sujatha; N. Pappa

2010-09-01T23:59:59.000Z

90

ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS  

Science Conference Proceedings (OSTI)

ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further improve NOx emissions and related combustion performance. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive Powder River Basin coal (PRB) to a moderately reactive Midwestern bituminous coal (HVB) to a less reactive medium volatile Eastern bituminous coal (MVB). Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis.

Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

2002-12-30T23:59:59.000Z

91

NETL: IEP – Post-Combustion CO2 Emissions Control - Oxy-Combustion Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-Combustion Boiler Material Development Oxy-Combustion Boiler Material Development Project No.: DE-NT0005262 CLICK ON IMAGE TO ENLARGE Foster Wheeler Oxy-combustion CFD Graphic The objectives of this Foster Wheeler Corporation-managed program are to assess the corrosion characteristics of oxy-combustion relative to air-fired combustion; identify the corrosion mechanisms involved; and determine the effects of oxy-combustion on conventional boiler tube materials, conventional protective coatings, and alternative materials and coatings when operating with high to low sulfur coals. The program involves the prediction of oxy-combustion gas compositions by computational fluid dynamic calculations, exposure of coupons of boiler materials and coverings coated with coal ash deposit to simulated oxy-combustion gases in electric

92

Energy Efficiency Opportunities in EPA's Boiler Rules  

NLE Websites -- All DOE Office Websites (Extended Search)

Opportunities in EPA's Boiler Rules Opportunities in EPA's Boiler Rules On December 20, 2012, the US Environmental Protection Agency (EPA) finalized new regulations to control emissions of hazardous air pollutants (HAP) from commercial, industrial, and institutional boilers and process heaters. These new rules, known as the Boiler MACT (major sources) and Boiler Area Source Rule (smaller sources), will reduce the amount of HAPS such as mercury, heavy metals, and other toxics that enter the environment. Since emissions from boilers are linked to fuel consumption, energy efficiency is an important strategy for complying with the new Boiler rules. Who is affected? Most existing industrial, commercial and institutional (ICI) boilers will not be affected by the Boiler MACT. These unaffected boilers are mostly small natural gas-fired boilers. Only about 14% of all existing

93

Intelligent emissions controller for substance injection in the post-primary combustion zone of fossil-fired boilers  

DOE Patents (OSTI)

The control of emissions from fossil-fired boilers wherein an injection of substances above the primary combustion zone employs multi-layer feedforward artificial neural networks for modeling static nonlinear relationships between the distribution of injected substances into the upper region of the furnace and the emissions exiting the furnace. Multivariable nonlinear constrained optimization algorithms use the mathematical expressions from the artificial neural networks to provide the optimal substance distribution that minimizes emission levels for a given total substance injection rate. Based upon the optimal operating conditions from the optimization algorithms, the incremental substance cost per unit of emissions reduction, and the open-market price per unit of emissions reduction, the intelligent emissions controller allows for the determination of whether it is more cost-effective to achieve additional increments in emission reduction through the injection of additional substance or through the purchase of emission credits on the open market. This is of particular interest to fossil-fired electrical power plant operators. The intelligent emission controller is particularly adapted for determining the economical control of such pollutants as oxides of nitrogen (NO.sub.x) and carbon monoxide (CO) emitted by fossil-fired boilers by the selective introduction of multiple inputs of substances (such as natural gas, ammonia, oil, water-oil emulsion, coal-water slurry and/or urea, and combinations of these substances) above the primary combustion zone of fossil-fired boilers.

Reifman, Jaques (Western Springs, IL); Feldman, Earl E. (Willowbrook, IL); Wei, Thomas Y. C. (Downers Grove, IL); Glickert, Roger W. (Pittsburgh, PA)

2003-01-01T23:59:59.000Z

94

Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers  

SciTech Connect

The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated the ability to improve control of an olefins furnace (via CO-trim) that resulted in significant energy savings and lower emissions such as NOx and other greenhouse gases. The cost to retrofit measurements on an existing olefins furnace was found to be very attractive, with an estimated payback achieved in 4 months or less.

Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

2010-03-20T23:59:59.000Z

95

Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers  

SciTech Connect

The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated the ability to improve control of an olefins furnace (via CO-trim) that resulted in significant energy savings and lower emissions such as NOx and other greenhouse gases. The cost to retrofit measurements on an existing olefins furnace was found to be very attractive, with an estimated payback achieved in 4 months or less.

Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

2010-03-20T23:59:59.000Z

96

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90 MW COAL FIRED BOILERS  

Science Conference Proceedings (OSTI)

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particle control device along with the other solid material, primarily fly ash. WE Energies has over 3,700 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x} and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90 MW units that burn Powder River Basin coal at the WE Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, WE Energies (the Participant) will design, install, and operate a TOXECON{trademark} (TOXECON) system designed to clean the combined flue gases of units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON is a patented process in which a fabric filter system (baghouse) installed down stream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium based or other novel sorbents. Addition of the TOXECON baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e. mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a novel multi-pollutant control system to reduce emissions of mercury and other air pollutants, while minimizing waste, from a coal-fired power generation system.

Richard E. Johnson

2004-07-30T23:59:59.000Z

97

Advanced In-Furnace NOx Control for Wall and Cyclone-Fired Boilers  

SciTech Connect

A NO{sub x} minimization strategy for coal-burning wall-fired and cyclone boilers was developed that included deep air staging, innovative oxygen use, reburning, and advanced combustion control enhancements. Computational fluid dynamics modeling was applied to refine and select the best arrangements. Pilot-scale tests were conducted by firing an eastern high-volatile bituminous Pittsburgh No.8 coal at 5 million Btu/hr in a facility that was set up with two-level overfire air (OFA) ports. In the wall-fired mode, pulverized coal was burned in a geometrically scaled down version of the B and W DRB-4Z{reg_sign} low-NO{sub x} burner. At a fixed overall excess air level of 17%, NO{sub x} emissions with single-level OFA ports were around 0.32 lb/million Btu at 0.80 burner stoichiometry. Two-level OFA operation lowered the NO{sub x} levels to 0.25 lb/million Btu. Oxygen enrichment in the staged burner reduced the NO{sub x} values to 0.21 lb/million Btu. Oxygen enrichment plus reburning and 2-level OFA operation further curbed the NO{sub x} emissions to 0.19 lb/million Btu or by 41% from conventional air-staged operation with single-level OFA ports. In the cyclone firing arrangement, oxygen enrichment of the cyclone combustor enabled high-temperature and deeply staged operation while maintaining good slag tapping. Firing the Pittsburgh No.8 coal in the optimum arrangement generated 112 ppmv NO{sub x} (0.15 lb/million Btu) and 59 ppmv CO. The optimum emissions results represent 88% NO{sub x} reduction from the uncontrolled operation. Levelized costs for additional NO{sub x} removal by various in-furnace control methods in reference wall-fired or cyclone-fired units already equipped with single-level OFA ports were estimated and compared with figures for SCR systems achieving 0.1 lb NO{sub x}/10{sup 6} Btu. Two-level OFA ports could offer the most economical approach for moderate NO{sub x} control, especially for smaller units. O{sub 2} enrichment in combination with 2-level OFA was not cost effective for wall-firing. For cyclone units, NO{sub x} removal by two-level OFA plus O{sub 2} enrichment but without coal reburning was economically attractive.

Hamid Sarv

2009-02-28T23:59:59.000Z

98

Rich Reagent Injection Technology for NOx Control in Cyclone-Fired Boilers  

Science Conference Proceedings (OSTI)

This report summarizes multiple demonstration projects that have led to commercial development of the Rich Reagent Injection (RRI) technology. RRI was developed by Reaction Engineering International (REI) with funding from EPRI and U.S. DOE National Energy Technology Laboratory (DOE-NETL). Prior to RRI, most NOx reduction efforts that focused on modifying combustion to reduce NOx formation in fossil-fuel-fired boilers and furnaces involved air or fuel staging. Even with significant levels of furnace stag...

2006-11-06T23:59:59.000Z

99

Boiler Alloys  

Science Conference Proceedings (OSTI)

Table 4   Major international research and development efforts...650 °C Ferritic steel development EPRI, U.S.A. Electric Power Research Institute 1978??2003 ? Boiler and turbine thick-walled components; standardization

100

Improved Recovery Boiler Performance Through Control of Combustion, Sulfur, and Alkali Chemistry  

Science Conference Proceedings (OSTI)

This project involved the following objectives: 1. Determine black liquor drying and devolatilization elemental and total mass release rates and yields. 2. Develop a public domain physical/chemical kinetic model of black liquor drop combustion, including new information on drying and devolatilization. 3. Determine mechanisms and rates of sulfur scavenging in recover boilers. 4. Develop non-ideal, public-domain thermochemistry models for alkali salts appropriate for recovery boilers 5. Develop data and a one-dimensional model of a char bed in a recovery boiler. 6. Implement all of the above in comprehensive combustion code and validate effects on boiler performance. 7. Perform gasification modeling in support of INEL and commercial customers. The major accomplishments of this project corresponding to these objectives are as follows: 1. Original data for black liquor and biomass data demonstrate dependencies of particle reactions on particle size, liquor type, gas temperature, and gas composition. A comprehensive particle submodel and corresponding data developed during this project predicts particle drying (including both free and chemisorbed moisture), devolatilization, heterogeneous char oxidation, char-smelt reactions, and smelt oxidation. Data and model predictions agree, without adjustment of parameters, within their respective errors. The work performed under these tasks substantially exceeded the original objectives. 2. A separate model for sulfur scavenging and fume formation in a recovery boiler demonstrated strong dependence on both in-boiler mixing and chemistry. In particular, accurate fume particle size predictions, as determined from both laboratory and field measurements, depend on gas mixing effects in the boilers that lead to substantial particle agglomeration. Sulfur scavenging was quantitatively predicted while particle size required one empirical mixing factor to match data. 3. Condensed-phase thermochemistry algorithms were developed for salt mixtures and compared with sodium-based binary and higher order systems. Predictions and measurements were demonstrated for both salt systems and for some more complex silicate-bearing systems, substantially exceeding the original scope of this work. 4. A multi-dimensional model of char bed reactivity developed under this project demonstrated that essentially all reactions in char beds occur on or near the surface, with the internal portions of the bed being essentially inert. The model predicted composition, temperature, and velocity profiles in the bed and showed that air jet penetration is limited to the immediate vicinity of the char bed, with minimal impact on most of the bed. The modeling efforts substantially exceeded the original scope of this project. 5. Near the completion of this project, DOE withdrew the BYU portion of a multiparty agreement to complete this and additional work with no advanced warning, which compromised the integration of all of this material into a commercial computer code. However, substantial computer simulations of much of this work were initiated, but not completed. 6. The gasification modeling is nearly completed but was aborted near its completion according to a DOE redirection of funds. This affected both this and the previous tasks.

Baxter, Larry L.

2008-06-09T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


101

Flame Doctor for Cyclone Boilers  

Science Conference Proceedings (OSTI)

NOx control and combustion optimization in cyclone boilers requires a monitoring technique that can assess the quality of combustion in the burner and barrel and provide guidance to the operator to make adjustments in the air distribution. This report describes the results through the end of 2008 of a beta demonstration of the Flame Doctor combustion diagnostic system at five working cyclone boilers.

2009-07-22T23:59:59.000Z

102

Sootblowing optimization for improved boiler performance  

SciTech Connect

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

2013-07-30T23:59:59.000Z

103

Sootblowing optimization for improved boiler performance  

SciTech Connect

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

2012-12-25T23:59:59.000Z

104

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents (OSTI)

A method and apparatus for reducing SO.sub.x and NO.sub.x levels in flue gases generated by the combustion of coal in a boiler in which low NO.sub.x burners and air staging ports are utilized to inhibit the amount of NO.sub.x initially produced in the combustion of the coal, a selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300.degree. F. to 2000.degree. F., and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200.degree. F. to 900.degree. F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants.

Hunt, Terry G. (Aurora, CO); Offen, George R. (Woodside, CA)

1992-01-01T23:59:59.000Z

105

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents (OSTI)

A method and apparatus are described for reducing SO[sub x] and NO[sub x] levels in flue gases generated by the combustion of coal in a boiler in which low NO[sub x] burners and air staging ports are utilized to inhibit the amount of NO[sub x] initially produced in the combustion of the coal. A selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300 F to 2000 F, and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200 F to 900 F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants. 7 figs.

Hunt, T.G.; Offen, G.R.

1992-11-24T23:59:59.000Z

106

Cyclone Boiler Field Testing of Advanced Layered NOx Control Technology in Sioux Unit 1  

SciTech Connect

A four week testing program was completed during this project to assess the ability of the combination of deep staging, Rich Reagent Injection (RRI), and Selective Non-Catalytic Reduction (SNCR) to reduce NOx emissions below 0.15 lb/MBtu in a cyclone fired boiler. The host site for the tests was AmerenUE's Sioux Unit 1, a 500 MW cyclone fired boiler located near St. Louis, MO. Reaction Engineering International (REI) led the project team including AmerenUE, FuelTech Inc., and the Electric Power Research Institute (EPRI). This layered approach to NOx reduction is termed the Advanced Layered Technology Approach (ALTA). Installed RRI and SNCR port locations were guided by computational fluid dynamics (CFD) based modeling conducted by REI. During the parametric testing, NOx emissions of 0.12 lb/MBtu were achieved consistently from overfire air (OFA)-only baseline NOx emissions of 0.25 lb/MBtu or less, when firing the typical 80/20 fuel blend of Powder River Basin (PRB) and Illinois No.6 coals. From OFA-only baseline levels of 0.20 lb/MBtu, NOx emissions of 0.12 lb/MBtu were also achieved, but at significantly reduced urea flow rates. Under the deeply staged conditions that were tested, RRI performance was observed to degrade as higher blends of Illinois No.6 were used. NOx emissions achieved with ALTA while firing a 60/40 blend were approximately 0.15 lb/MBtu. NOx emissions while firing 100% Illinois No.6 were approximately 0.165 lb/MBtu. Based on the performance results of these tests, economics analyses of the application of ALTA to a nominal 500 MW cyclone unit show that the levelized cost to achieve 0.15 lb/MBtu is well below 75% of the cost of a state of the art SCR.

Marc A. Cremer; Bradley R. Adams

2006-06-30T23:59:59.000Z

107

Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion  

NLE Websites -- All DOE Office Websites (Extended Search)

FEMP Technology FEMP Technology Brief: Boiler Combustion Control and Monitoring System to someone by E-mail Share Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Facebook Tweet about Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Twitter Bookmark Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Google Bookmark Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Delicious Rank Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Digg Find More places to share Federal Energy Management Program: FEMP

108

The Design of an Inspection Robot for Boiler Tubes Inspection  

Science Conference Proceedings (OSTI)

A climbing robot with magnetic wheels is designed for the inspection of boiler tubes in fossil power plants, which can inspect the boiler tubes automatically. The climbing robot will move on the boiler tubes. The magnetic wheels of the robot can be move ... Keywords: boiler tubes, climbing robot, magnetic flux leakage sensor, VSC controller

Lu Xueqin; Qiu Rongfu; Liu Gang; Huang Fuzhen

2009-11-01T23:59:59.000Z

109

Retrofitted coal-fired firetube boiler and method employed therewith  

DOE Patents (OSTI)

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

Wagoner, C.L.; Foote, J.P.

1995-07-04T23:59:59.000Z

110

Retrofitted coal-fired firetube boiler and method employed therewith  

SciTech Connect

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

Wagoner, Charles L. (Tullahoma, TN); Foote, John P. (Tullahoma, TN)

1995-01-01T23:59:59.000Z

111

Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers  

E-Print Network (OSTI)

Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers Carlos E. Romero *, Ying Li, Harun Bilirgen, Nenad Sarunac, Edward K. Levy Energy Research Center type, boiler operation, fly ash characteristics and type of environmental control equipment installed

Li, Ying

112

Hydronic Controls Retrofits for Low-Rise Multi-Famiy Buildings  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Residential Integrated Energy Solutions Residential Integrated Energy Solutions Building America Stakeholder Meeting Austin, Texas February 29 to March 2, 2012 Hugh Henderson, CDH Energy Corp. Jordan Dentz, The Levy Partnership, Inc. Hydronic Controls Retrofits for Low-Rise Multi-Family Buildings Research Objective * Determine the impact of control strategies that use apartment temperatures for central boiler control on energy consumption, comfort and cost. * Compare energy performance, comfort and cost to individual radiator valve controls in each apartment. Background * Most multi-family boiler systems have: - No zone/apartment level control, or - Non-electric thermostats on radiator valves * Central boiler system resets hot water based on outdoor temperature * Problem: - apartments are often too hot or too cold.

113

TOXECON Retrofit for Mercury and Multi-Pollutant Control on Three 90 MW Coal-Fired Boilers (Completed September 30, 2009)  

NLE Websites -- All DOE Office Websites (Extended Search)

TOXECON Retrofit for Mercury and TOXECON Retrofit for Mercury and Multi-Pollutant Control on Three 90 MW Coal-Fired Boilers (Completed September 30, 2009) Project Description Wisconsin Electric Power Company (We Energies) has designed, installed, operated, and evaluated the TOXECON process as an integrated mercury, particulate matter, SO 2 , and NO X emissions control system for application on coal-fired power generation systems. TOXECON is a process in which sorbents, including powdered activated

114

Alternate Materials for Recovery Boiler Superheater Tubes  

SciTech Connect

The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

2009-01-01T23:59:59.000Z

115

Central Hudson Gas & Electric (Gas) - Residential Energy Efficiency...  

Open Energy Info (EERE)

depending on efficiency Natural Gas Water Boiler: 350 - 700, depending on efficiency Steam Boiler: 350 Boiler Reset Control: 70 Indirect Water Heater: 210 Programmable...

116

Control of Sulfur Dioxide Emissions from Pulverized Coal-Fired Boilers by Dry Removal with Lime and Limestone Sorbants  

E-Print Network (OSTI)

Over the past decade increasing concern over the potential environmental impact associated with the emissions of both gaseous and particulate pollutants has resulted in the promulgation of strict regulatory standards governing such emissions. In this regard, particular attention has been placed upon the control of sulfur dioxide (SO2) from major fuel burning installations. The provisions of the 1977 Amendments to the Clean Air Act which relate to the Prevention of Significant Deterioration (PSD) and the New Source Performance Standards (NSPS) have made consideration of this problem of significant additional importance in the context of increased coal utilization. There exist three general methods for the control of sulfur dioxide emissions from pulverized coal-fired boiler equipment. These are: (1) coal cleaning to remove pyritic sulfur, (2) conventional wet, nonregenerable scrubbing with alkaline slurry and solution processes, and (3) dry processes which involve direct introduction of lime or limestone into the firebox, or a spray dryer operated with nonregenerable alkaline sorbents coupled with a fabric filter collector. Equipment requirements, SO2 removal criteria, general economics, and potential applications of these latter two approaches within category (3) will be discussed.

Schwartz, M. H.

1979-01-01T23:59:59.000Z

117

Boilers | Open Energy Information  

Open Energy Info (EERE)

Community Login | Sign Up Search Page Edit History Facebook icon Twitter icon Boilers Jump to: navigation, search TODO: Add description List of Boilers Incentives...

118

Genetic-Algorithm-Based Adaptive Control of Superheat Steam Temperature on a Power Plant Boiler  

Science Conference Proceedings (OSTI)

Superheat steam temperature control is critical to the normal and optimal operation of a power plant. Usually, cascade Proportional Integral Derivative (PID) control system is introduced to regulate the superheat temperature with the PID parameters fixed ... Keywords: Genetic Algorithm, Adaptive Control, Recursive Least Squares, Robustness

Yonghong Huang; Xuejun Yang

2008-12-01T23:59:59.000Z

119

List of Boilers Incentives | Open Energy Information  

Open Energy Info (EERE)

Boilers Incentives Boilers Incentives Jump to: navigation, search The following contains the list of 550 Boilers Incentives. CSV (rows 1-500) CSV (rows 501-550) Incentive Incentive Type Place Applicable Sector Eligible Technologies Active AEP (Central and North) - CitySmart Program (Texas) Utility Rebate Program Texas Commercial Industrial Institutional Local Government Schools Boilers Central Air conditioners Chillers Comprehensive Measures/Whole Building Custom/Others pending approval Energy Mgmt. Systems/Building Controls Furnaces Heat pumps Lighting Lighting Controls/Sensors Motor VFDs Motors Roofs Windows Yes AEP (Central, North and SWEPCO) - Commercial Solutions Program (Texas) Utility Rebate Program Texas Commercial Industrial Institutional Local Government Nonprofit Schools

120

Quantifying Energy Savings by Improving Boiler Operation  

E-Print Network (OSTI)

On/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify energy savings from switching to modulation control mode and reducing excess air in natural gas fired boilers. The methods include calculation of combustion temperature, calculation of the relationship between internal convection coefficient and gas flow rate, and calculation of overall heat transfer assuming a parallel-flow heat exchanger model. The method for estimating savings from changing from on/off to modulation control accounts for purge and drift losses through the boiler and the improved heat transfer within the boiler due to the reduced combustion gas flow rate. The method for estimating savings from reducing excess combustion air accounts for the increased combustion temperature, reduced internal convection coefficient and increased residence time of combustion gasses in the boiler. Measured boiler data are used to demonstrate the accuracy of the methods.

Carpenter, K.; Kissock, J. K.

2005-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


121

Reset Price Inflation and the Impact of Monetary Policy Shocks  

E-Print Network (OSTI)

A standard state-dependent pricing model generates little monetary non-neutrality. Two ways of generating more meaningful real effects are time-dependent pricing and strategic complementarities. These mechanisms have telltale implications for the persistence and volatility of reset price inflation. Reset price inflation is the rate of change of all desired prices (including goods that have not changed price in the current period). Using the micro data underpinning the CPI, we construct an empirical measure of reset price inflation. We find that time-dependent models imply unrealistically high persistence and stability of reset price inflation. This discrepancy is only exacerbated by adding strategic complementarities, even under state-dependent pricing. A state-dependent model with no strategic complementarities aligns most closely with the data.

Mark Bils; Peter J. Klenow; Benjamin A. Malin

2008-01-01T23:59:59.000Z

122

DOI: 10.3182/20110828-6-IT-1002.00139 Optimal control of a multi-energy district boiler: a case study ?  

E-Print Network (OSTI)

Abstract: The present paper deals with the optimization of a multi-energy district boiler (La Rochelle, France) which supplies domestic hot water and heats residential and public buildings, using renewable and fossil resources. First, a combination of white, grey and black boxes was used to model the plant, thanks to a modular approach. Next, a stratified thermal storage tank was modelled and completed the just-mentioned plant model. Using these models and forecasted sequences about outdoor temperature and thermal power consumption, a model predictive controller allows optimizing the use of both the tank and the wood boiler. As a result, fossil energy consumption and CO2 emissions are minimized. Energy is stored during low-demand periods and used when demand is high, instead of consuming gas and fuel oil.

J. Eynard; S. Grieu; M. Polit

2011-01-01T23:59:59.000Z

123

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring  

SciTech Connect

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. of Cambridge, Massachusetts, to implement and study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating control systems in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded.

Dentz, J.; Henderson, H.; Varshney, K.

2013-10-01T23:59:59.000Z

124

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings - Phase 1: Boiler Control Replacement and Monitoring  

SciTech Connect

The ARIES Collaborative, a Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, MA to implement and study improvements to the heating system in one of the non-profit's housing developments. The heating control systems in the 42-unit Columbia CAST housing development were upgraded in an effort projected to reduce heating costs by 15 to 25 percent.

Dentz, J.; Henderson, H.

2012-04-01T23:59:59.000Z

125

Toxecon Retrofit for Mercury and Mulit-Pollutant Control on Three 90-MW Coal-Fired Boilers  

Science Conference Proceedings (OSTI)

This U.S. Department of Energy (DOE) Clean Coal Power Initiative (CCPI) project was based on a cooperative agreement between We Energies and the DOE Office of Fossil Energy's National Energy Technology Laboratory (NETL) to design, install, evaluate, and demonstrate the EPRI-patented TOXECON{trademark} air pollution control process. Project partners included Cummins & Barnard, ADA-ES, and the Electric Power Research Institute (EPRI). The primary goal of this project was to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant in Marquette, Michigan. Additional goals were to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter emissions; allow reuse and sale of fly ash; advance commercialization of the technology; demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use at power plants; and demonstrate recovery of mercury from the sorbent. Mercury was controlled by injection of activated carbon upstream of the TOXECON{trademark} baghouse, which achieved more than 90% removal on average over a 44-month period. During a two-week test involving trona injection, SO{sub 2} emissions were reduced by 70%, although no coincident removal of NOx was achieved. The TOXECON{trademark} baghouse also provided enhanced particulate control, particularly during startup of the boilers. On this project, mercury CEMs were developed and tested in collaboration with Thermo Fisher Scientific, resulting in a reliable CEM that could be used in the power plant environment and that could measure mercury as low as 0.1 {micro}g/m{sup 3}. Sorbents were injected downstream of the primary particulate collection device, allowing for continued sale and beneficial use of captured fly ash. Two methods for recovering mercury using thermal desorption on the TOXECON{trademark} PAC/ash mixture were successfully tested during this program. Two methods for using the TOXECON{trademark} PAC/ash mixture in structural concrete were also successfully developed and tested. This project demonstrated a significant reduction in the rate of emissions from Presque Isle Units 7, 8, and 9, and substantial progress toward establishing the design criteria for one of the most promising mercury control retrofit technologies currently available. The Levelized Cost for 90% mercury removal at this site was calculated at $77,031 per pound of mercury removed with a capital cost of $63,189 per pound of mercury removed. Mercury removal at the Presque Isle Power Plant averages approximately 97 pounds per year.

Steven Derenne; Robin Stewart

2009-09-30T23:59:59.000Z

126

Stress-Assisted Corrosion in Boiler Tubes  

Science Conference Proceedings (OSTI)

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Preet M Singh; Steven J Pawel

2006-05-27T23:59:59.000Z

127

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL-ON THREE 90 MW COAL FIRED BOILERS  

Science Conference Proceedings (OSTI)

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particle control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x} and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90 MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} (TOXECON) system designed to clean the combined flue gases of units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON is a patented process in which a fabric filter system (baghouse) installed down stream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium based or other novel sorbents. Addition of the TOXECON baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e. mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a novel multi-pollutant control system to reduce emissions of mercury while minimizing waste, from a coal-fired power generation system.

Richard E. Johnson

2004-10-26T23:59:59.000Z

128

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90-MW COAL-FIRED BOILERS  

SciTech Connect

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particulate control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x}, and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} system designed to clean the combined flue gases of Units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON{trademark} is a patented process in which a fabric filter system (baghouse) installed downstream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium-based or other novel sorbents. Addition of the TOXECON{trademark} baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e., mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a control system to reduce emissions of mercury while minimizing waste from a coal-fired power generation system.

Richard E. Johnson

2006-01-25T23:59:59.000Z

129

TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90-MW COAL-FIRED BOILERS  

SciTech Connect

With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particulate control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x}, and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} system designed to clean the combined flue gases of Units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON{trademark} is a patented process in which a fabric filter system (baghouse) installed downstream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single baghouse. Mercury will be controlled by injection of activated carbon or other novel sorbents, while NO{sub x} and SO{sub 2} will be controlled by injection of sodium-based or other novel sorbents. Addition of the TOXECON{trademark} baghouse will provide enhanced particulate control. Sorbents will be injected downstream of the existing particle collection device to allow for continued sale and reuse of captured fly ash from the existing particulate control device, uncontaminated by activated carbon or sodium sorbents. Methods for sorbent regeneration, i.e., mercury recovery from the sorbent, will be explored and evaluated. For mercury concentration monitoring in the flue gas streams, components available for use will be evaluated and the best available will be integrated into a mercury CEM suitable for use in the power plant environment. This project will provide for the use of a control system to reduce emissions of mercury while minimizing waste from a coal-fired power generation system.

Steven T. Derenne

2006-04-28T23:59:59.000Z

130

Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies  

E-Print Network (OSTI)

A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water movement inside a boiler has remained highly speculative. This paper and support test video of actual boiler operations will illustrate the effects steam quality vs. boiler efficiency during different boiler and steam system demands. There are four different operating situations that effect the steam quality. Each of the following situation will be described in detail using visual aids and supporting literature: Case I: On/Off Feedwater Control: Wide swings in the water level of the boiler can result in unnecessary low water alarms and shut downs. Case II: Reduced Operating Pressure: By running a boiler at a lower pressure, the boiling action within the boiler becomes much more violent causing water to be carried over in to the steam system. Case III: A Demand of 15% over Capacity: Over loading a boiler will cause excessive amounts of water to be carried along with the steam into the system. Case IV: TDS Control: Without proper control of IDS within the boiler carry-over of water into the steam system will occur causing damage to equipment and/or waterhammer.

Hahn, G.

1998-04-01T23:59:59.000Z

131

EXPERIMENTAL TEST FACILITY FOR EVALUATION OF CONTROLS AND CONTROL STRATEGIES  

E-Print Network (OSTI)

Pseudo collector vs Return boiler V2 Direct heating Supplysensors Flow switches Boiler enable I DORIC 220 data loggercollector, consists of a boiler with a controlled mixing

Warren, Mashuri L.

2013-01-01T23:59:59.000Z

132

Multifunctional robot to maintain boiler water-cooling tubes  

Science Conference Proceedings (OSTI)

A robot has been developed to maintain boiler water-cooling tubes. This robot has a double tracked moving mechanism, an ash cleaning device, a slag purging device, a tubes' thickness measurement device, a marking device, and a control system. This robot ... Keywords: Boiler maintenance, Boiler water-cooling tube, Climbing robot, Mobile robot

Xueshan Gao; Dianguo Xu; Yan Wang; Huanhuan Pan; Weimin Shen

2009-10-01T23:59:59.000Z

133

Impacts of Static Pressure Reset on VAV System Air Leakage, Fan Power and Thermal Energy - Part I: Theoretical Model and Simulation  

E-Print Network (OSTI)

As for a variable air volume (VAV) system, the air duct static pressure is a typical control variable maintained by modulating supply fan speed. The static pressure equals to the summation of the duct pressure loss downstream of the sensor to the terminal box and box inlet static pressure. Typically, the air duct static pressure is set as a constant set point based on the system design information and sensor location. However, under partial load conditions, the terminal box dampers have to be closed more since either required airflow is less than the design airflow which directly leads to much less pressure loss. Thus the static pressure set point should be reset lower in order to reduce fan power, avoid noise at terminal box dampers and box damper malfunction due to excessive pressure. Different static pressure reset schedules are reviewed and compared, considering the influence of outside air temperature on the building load, availability of the VAV box damper positions, the airflow ratio based static pressure reset has also applicable advantages over the existing constant static pressure set point and two typical reset methods. This paper present the theoretical models to express the impacts of static pressure reset on fan airflow, fan head, air leakage, fan power and thermal energy for both pressure independent and pressure dependent boxes. The impacts are also demonstrated using the parametric analysis and numerical results to show the benefits of the static pressure reset including reducing fan power, cooling energy and heating energy.

Liu, M.; Feng, J.; Wang, Z.; Wu, L.; Zheng, K.; Pang, W.

2007-01-01T23:59:59.000Z

134

Boiler scale prevention employing an organic chelant  

DOE Patents (OSTI)

An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

Wallace, Steven L. (Lake Jackson, TX); Griffin, Jr., Freddie (Missouri City, TX); Tvedt, Jr., Thorwald J. (Angleton, TX)

1984-01-01T23:59:59.000Z

135

Combined cycle electric power plant and a heat recovery steam generator having improved boiler feed pump flow control  

SciTech Connect

A combined cycle electric power plant is described that includes gas and steam turbines and a steam generator for recovering the heat in the exhaust gases exited from the gas turbine and for using the recovered heat to produce and supply steam to the steam turbine. The steam generator includes an economizer tube and a high pressure evaporator tube and a boiler feed pump for directing the heat exchange fluid serially through the aforementioned tubes. A condenser is associated with the steam turbine for converting the spent steam into condensate water to be supplied to a deaerator for removing undesired air and for preliminarily heating the water condensate before being pumped to the economizer tube. Condensate flow through the economizer tube is maintained substantially constant by maintaining the boiler feed pump at a predetermined, substantially constant rate. A bypass conduit is provided to feed back a portion of the flow heated in the economizer tube to the deaerator; the portion being equal to the difference between the constant flow through the economizer tube and the flow to be directed through the high pressure evaporator tube as required by the steam turbine for its present load.

Martz, L.F.; Plotnick, R.J.

1976-06-29T23:59:59.000Z

136

Factors Affecting the Resistivity of Recovery Boiler Precipitator Ash.  

E-Print Network (OSTI)

??Electrostatic precipitators (ESPs) are commonly used to control particulate emissions from recovery boilers in the kraft pulping process. The electrical resistivity of entrained particulates is (more)

Sretenovic, Ivan

2012-01-01T23:59:59.000Z

137

Minimize Boiler Blowdown  

SciTech Connect

This revised ITP tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

138

Shield for Water Boiler  

SciTech Connect

Siimplified shielding calculations indicating the proposed design for the water boiler assembly will reduce the radiation at normal operaton to values well below those which are considered tolerable.

Balent, R.

1951-08-08T23:59:59.000Z

139

Boilers and Fired Systems  

SciTech Connect

This chapter examines how energy is consumed, how energy is wasted, and opportunities for reducing energy consumption and costs in the operation of boilers.

Parker, Steven A.; Scollon, R. B.

2009-07-14T23:59:59.000Z

140

Furnaces and Boilers  

Energy.gov (U.S. Department of Energy (DOE))

Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating.

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

The next generation of oxy-fuel boiler systems  

SciTech Connect

Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

Ochs, Thomas L.; Gross, Alex (Jupiter Oxygen Corp.); Patrick, Brian (Jupiter Oxygen Corp.); Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

2005-01-01T23:59:59.000Z

142

Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxice Emissions From High-Sulfur, Coal-Fired Boilers: A DOE Assessment  

NLE Websites -- All DOE Office Websites (Extended Search)

2000/1111 2000/1111 Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxide Emissions From High-Sulfur, Coal- Fired Boilers: A DOE Assessment August 1998 U.S. Department of Energy Office of Fossil Energy Federal Energy Technology Center Morgantown, WV/Pittsburgh, PA 2 Disclaimer This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or respon- sibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference

143

ConEd (Gas) - Residential Energy Efficiency Incentives Program...  

Open Energy Info (EERE)

Eligible Technologies Boilers, DuctAir sealing, Furnaces, Programmable Thermostats, Steam-system upgrades, Water Heaters, Boiler Reset Control, ECM Furnace Fan Motor Active...

144

National Grid (Gas) - Residential Energy Efficiency Rebate Programs...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Rebate Amount Multifamily: Free Energy Evaluation and hot water pipe insulation Boilers: 350-560 Boiler Reset Controls: 70 Furnaces: 140-420, depending on efficiency...

145

Berkshire Gas - Commercial Energy Efficiency Rebate Program ...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnaces: 500 - 800 Condensing Unit Heaters: 750 Infrared Heaters: 750 Condensing Boilers: 1,000 - 10,000 Boiler Reset Controls: 225 Integrated Water HeaterCondensing...

146

National Grid (Gas) - Residential Energy Efficiency Rebate Programs...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

replacement, and hot water insulation Comprehensive Home Assessment and 2 Hours Air Sealing: 550 discount Boilers: 400-1000 Boiler Reset Controls: 100 Indirect Water...

147

Boiler Stack Economizer Tube Failure  

Science Conference Proceedings (OSTI)

Presentation Title, Boiler Stack Economizer Tube Failure ... performed to investigate the failure of a type 304 stainless steel tube from a boiler stack economizer.

148

Energy Conservation for Boiler Water Systems  

E-Print Network (OSTI)

In the last ten years energy costs have soared. The cost of coal and # 2 fuel oil have gone up by a factor of 3-5. Residual fuel oil cost has increased by approximately ten times. The cost of natural gas has gone up at an even higher rate. This paper reviews methods to conserve energy in industrial boiler water systems. Both mechanical and chemical approaches for energy conservation are discussed. The important aspects of efficient combustion are covered as well as other mechanical factors such as boiler blowdown heat recovery, economizers, air preheaters, and boiler blowdown control. The chemical aspects discussed for energy conservation include fuel additives, boiler internal treatment, and condensate treatments. The emphasis in this paper, for both mechanical and chemical approaches to energy conservation covers three areas: 1) maximizing the use of available Btu's in fuel through more efficient combustion, 2) improving the efficiency of heat transfer, and 3) recovering Btu's that have been previously considered uneconomical.

Beardsley, M. L.

1981-01-01T23:59:59.000Z

149

BPM2.0. Fossil-Fired Boilers  

Science Conference Proceedings (OSTI)

BOILER PERFORMANCE MODEL (BPM2.0) is a set of programs for predicting the heat transfer performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, provide boiler performance estimates for coal, oil or gaseous fuels, determine the influence of slagging and fouling characteristics on boiler performance, and calculate performance factors for tradeoff analyses comparing boilers and fuels. Given a set of target operating conditions, the programs can estimate control settings, gas and steam operating profiles through the boiler, overall boiler efficiency, and fuel consumption. The programs are broken into three categories: data, calculation, and reports with a central processor program acting as the link allowing the user to access any of the data or calculation programs and easily move between programs. The calculations are divided among the following five programs: heat duty calculation, combustion calculation, furnace performance calculation, convection pass performance calculation, and air heater performance calculation. The programs can model subcritical or supercritical boilers, most configurations of convective passes including boilers that achieve final reheat steam temperature control by split back pass, boilers with as many as two reheat circuits and/or multiple attemperator stations in series, and boilers with or without economizers and/or air heaters. Either regenerative or tubular air heaters are supported. For wall-fired or tangentially-fired furnaces, the furnace performance program predicts the temperature of the flue gases leaving the furnace. It accounts for variations in excess air, gas recirculation, burner tilt, wall temperature, and wall cleanliness. For boilers having radiant panels or platens above the furnace, the convective pass program uses the results of the combustion chamber calculation to estimate the gas temperature entering the convective pass.

Winslow, J.C. [USDOE, Pittsburgh Energy Technology Center, Pittsburgh, PA (United States)

1988-01-01T23:59:59.000Z

150

BPM3.0. Fossil-Fired Boilers  

Science Conference Proceedings (OSTI)

The BOILER PERFORMANCE MODEL (BPM3.0) is a set of programs for predicting the heat transfer performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, provide boiler performance estimates for coal, oil or gaseous fuels, determine the influence of slagging and fouling characteristics on boiler performance, and calculate performance factors for tradeoff analyses comparing boilers and fuels. Given a set of target operating conditions, the programs can estimate control settings, gas and steam operating profiles through the boiler, overall boiler efficiency, and fuel consumption. The programs are broken into three categories: data, calculation, and reports with a central processor program acting as the link allowing the user to access any of the data or calculation programs and easily move between programs. The calculations are divided among the following five programs: heat duty calculation, combustion calculation, furnace performance calculation, convection pass performance calculation, and air heater performance calculation. The programs can model subcritical or supercritical boilers, most configurations of convective passes including boilers that achieve final reheat steam temperature control by split back pass, boilers with as many as two reheat circuits and/or multiple attemperator stations in series, and boilers with or without economizers and/or air heaters. Either regenerative or tubular air heaters are supported. For wall-fired or tangentially-fired furnaces, the furnace performance program predicts the temperature of the flue gases leaving the furnace. It accounts for variations in excess air, gas recirculation, burner tilt, wall temperature, and wall cleanliness. For boilers having radiant panels or platens above the furnace, the convective pass program uses the results of the combustion chamber calculation to estimate the gas temperature entering the convective pass.

Winslow, J.C. [USDOE, Pittsburgh Energy Technology Center, PA (United States)

1992-03-01T23:59:59.000Z

151

The Steam Boiler Case Study: Competition of Formal Program Speci cation and Development  

E-Print Network (OSTI)

The Steam Boiler Case Study: Competition of Formal Program Speci#12;cation and Development Methods the design of a steam boiler control, which realizes the informal speci#12;cation handed out. The steam boiler-control speci#12;cation problem was sent out to the partici- pants nine months before

Börger, Egon

152

Drum-boiler dynamics  

Science Conference Proceedings (OSTI)

A nonlinear dynamic model for natural circulation drum-boilers is presented. The model describes the complicated dynamics of the drum, downcomer, and riser components. It is derived from first principles, and is characterized by a few physical parameters. ...

K. J. StrM; R. D. Bell

2000-03-01T23:59:59.000Z

153

Boiler System Efficiency Improves with Effective Water Treatment  

E-Print Network (OSTI)

Water treatment is an important aspect of boiler operation which can affect efficiency or result in damage if neglected. Without effective water treatment, scale can form on boiler tubes, reducing heat transfer, and causing a loss of boiler efficiency and availability. Proper control of boiler blowdown is also important to assure clean boiler surfaces without wasting water, heat, and chemicals. Recovering hot condensate for reuse as boiler feedwater is another means of improving system efficiency. Condensate which is contaminated with corrosion products or process chemicals, however, is ill fit for reuse; and steam which leaks from piping, valves, traps and connections cannot be recovered. Effective chemical treatment, in conjunction with mechanical system improvements, can assure that condensate can be safely returned and valuable energy recovered.

Bloom, D.

1999-05-01T23:59:59.000Z

154

Boiler Condition Assessment Guideline  

Science Conference Proceedings (OSTI)

This report Boiler Condition Assessment Guideline provides a concise overview of procedures developed by the Electric Power Research Institute EPRI to help power plant operators cost-effectively determine the extent of degradation and remaining life of key boiler components. The Guideline draws from EPRIs detailed area-specific guidelines, which in turn are based on extensive research findings by EPRI, member companies, and other organizations. This Guideline offers a starting point for power plant perso...

2010-12-23T23:59:59.000Z

155

Guaranteed energy-efficient bit reset in finite time  

E-Print Network (OSTI)

Landauer's principle states that it costs at least kTln2 of work to reset one bit in the presence of a heat bath at temperature T. The bound of kTln2 is achieved in the unphysical infinite-time limit. Here we ask what is possible if one is restricted to finite-time protocols. We prove analytically that it is possible to reset a bit with a work cost close to kTln2 in a finite time. We construct an explicit protocol that achieves this, which involves changing the system's Hamiltonian avoiding quantum coherences, and thermalising. Using concepts and techniques pertaining to single-shot statistical mechanics, we further develop the limit on the work cost, proving that the heat dissipated is close to the minimal possible not just on average, but guaranteed with high confidence in every run. Moreover we exploit the protocol to design a quantum heat engine that works near the Carnot efficiency in finite time.

Cormac Browne; Andrew J. P. Garner; Oscar C. O. Dahlsten; Vlatko Vedral

2013-11-29T23:59:59.000Z

156

Optimizing HVAC Control to Improve Building Comfort and Energy Performance  

E-Print Network (OSTI)

This paper demonstrates the benefits of optimal control in well-designed and operated buildings using a case study. The case study building was built in 2001. The HVAC and control systems have been installed with state-of-the-art equipment which include a terminal box temperature integrated minimum airflow reset. The building has been used and operated based on the design intents. This paper presents both the existing and the optimal control schedules, which include the VAV box operation schedule, AHUs optimal control, chiller and chilled water pump control, and boiler and hot water pump control. The measured hourly HVAC electricity consumption shows that annual savings of up to 40% can be achieved with an optimal control schedule.

Song, L.; Joo, I.; Dong, D.; Liu, M.; Wang, J.; Hansen, K.; Quiroz, L.; Swiatek, A.

2003-01-01T23:59:59.000Z

157

Heat Flux Electrochemical Studies of Underdeposit Boiler Tube Corrosion  

Science Conference Proceedings (OSTI)

Boiler water-side corrosion in fossil plants represents a key cause of availability loss and performance degradation, with underdeposit corrosion (UDC) being a major damage mechanism. UDC results from concentration of impurities and contaminants within the structure of the deposit residing on the heated internal surfaces of boiler waterwall tubing. The EPRI cycle chemistry guidelines provide control curves based on ...

2013-09-10T23:59:59.000Z

158

Temperature Compensated Reference Monitors 3.0 V (MC341643) or 5.0 V (MC341645) Power Supplies Precise Comparator Thresholds Guaranteed Over Temperature Comparator Hysteresis Prevents Erratic Reset Reset Output Capable of Sinking in Excess of  

E-Print Network (OSTI)

The MC34164 series are undervoltage sensing circuits specifically designed for use as reset controllers in portable microprocessor based systems where extended battery life is required. These devices offer the designer an economical solution for low voltage detection with a single external resistor. The MC34164 series features a bandgap reference, a comparator with precise thresholds and builtin hysteresis to prevent erratic reset operation, an open collector reset output capable of sinking in excess of 6.0 mA, and guaranteed operation down to 1.0 V input with extremely low standby current. These devices are packaged in 3pin TO226AA, 8pin SO8 and Micro8? surface mount packages. Applications include direct monitoring of the 3.0 or 5.0 V MPU/logic power supply used in appliance, automotive, consumer, and industrial equipment.

Micro Surface; Mount Packages

2001-01-01T23:59:59.000Z

159

Inherently Reliable Boiler Component Design  

Science Conference Proceedings (OSTI)

This report summarizes the lessons learned during the last decade in efforts to improve the reliability and availability of boilers used in the production of electricity. The information in this report can assist in component modifications and new boiler designs.

2003-03-31T23:59:59.000Z

160

Compilation of EPRI Boiler Guidelines  

Science Conference Proceedings (OSTI)

Boiler component failures are the most common cause of unplanned outages in fossil steam plants. Headers and drums are two of the largest and most expensive boiler components; however, tube failures have posed the primary availability problem for operators of conventional and combinedcycle plants for as long as reliable statistics have been kept. This product provides a compilation of technical reports covering boiler condition assessment, header and drum failures, and boiler and heat recovery steam gene...

2008-03-26T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Boiler MACT Technical Assistance (Fact Sheet)  

Science Conference Proceedings (OSTI)

Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

Not Available

2012-03-01T23:59:59.000Z

162

Boiler Tune-ups: Improve efficiency, reduce pollution, and save money!  

NLE Websites -- All DOE Office Websites (Extended Search)

Tune-ups: Tune-ups: Improve efficiency, reduce pollution, and save money! ____________________________________________________ Did you know . . . * Inefficient industrial, commercial, and institutional (ICI) boilers waste money and pollute? * There are over 1.5 million ICI boilers in the United States? * Boilers burning coal, oil, biomass, and other solid fuels and liquid are a major source of toxic air pollution? * New federal Clean Air Act rules require certain boilers to get regular tune-ups? * Keeping your boilers tuned-up can reduce hazardous air pollution? Energy Management, Tune-ups and Energy Assessment Reducing the amount of fuel used by boilers is one of the most cost effective ways to control hazardous air pollution. Tuning-up a boiler optimizes the air-fuel mixture for the operating range of the boiler

163

Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration  

Science Conference Proceedings (OSTI)

Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system???¢????????the Super Boiler???¢????????for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today???¢????????s typical firetube boilers.

Liss, William E; Cygan, David F

2013-04-17T23:59:59.000Z

164

Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration  

SciTech Connect

Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system???¢????????the Super Boiler???¢????????for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to 50% smaller in footprint, has a smaller diameter, and is up to 50% lower in weight, resulting in very compact design with reduced material cost and labor costs, while requiring less boiler room floor space. For enhanced energy efficiency, the heat recovery system uses a transport membrane condenser (TMC), a humidifying air heater (HAH), and a split-stage economizer to extract maximum energy from the flue gas. The TMC is a new innovation that pulls a major portion of water vapor produced by the combustion process from the flue gases along with its sensible and latent heat. This results in nearly 100% transfer of heat to the boiler feed water. The HAH improves the effectiveness of the TMC, particularly in steam systems that do not have a large amount of cold makeup water. In addition, the HAH humidifies the combustion air to reduce NOx formation. The split-stage economizer preheats boiler feed water in the same way as a conventional economizer, but extracts more heat by working in tandem with the TMC and HAH to reduce flue gas temperature. These components are designed to work synergistically to achieve energy efficiencies of 92-94% which is 10-15% higher than today???¢????????s typical firetube boilers.

Liss, William E; Cygan, David F

2013-04-17T23:59:59.000Z

165

An Overview of Hot Corrosion in Waste to Energy Boiler ...  

Science Conference Proceedings (OSTI)

Presentation Title, An Overview of Hot Corrosion in Waste to Energy Boiler ... boiler designers, and boiler tube manufacturers since quite a few number of boiler...

166

Peoples Gas - Commercial & Industrial Prescriptive Rebate Program...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Pressure): 200 HVAC Steam Trap Test: 5unit surveyed Condensing Unit Heater: 2MBH Boilers: 2 - 6.67MBH Boiler CutoutReset Control: 250 BoilerBurner Tune-Up: 0.40MBH...

167

North Shore Gas - Commercial & Industrial Prescriptive Rebate...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Pressure): 200 HVAC Steam Trap Test: 5unit surveyed Condensing Unit Heater: 2MBH Boilers: 2 - 6.67MBH Boiler CutoutReset Control: 250 BoilerBurner Tune-Up: 0.40MBH...

168

Recovery Boiler Modeling  

E-Print Network (OSTI)

Preliminary computations of the cold flow in a simplified geometry of a recovery boiler are presented. The computations have been carried out using a new code containing multigrid methods and segmentation techniques. This approach is shown to provide good resolution of the complex flow near the air ports and greatly improve the convergence characteristics of the numerical procedure. The improved resolution enhances the predictive capabilities of the computations, and allows the assessment of the relative performance of different air delivery systems.

Abdullah, Z.; Salcudean, M.; Nowak, P.

1994-04-01T23:59:59.000Z

169

RENEWABLES RESEARCH Boiler Burner Energy System Technology  

E-Print Network (OSTI)

RENEWABLES RESEARCH Boiler Burner Energy System Technology (BBEST) for Firetube Boilers PIER, industrial combined heat and power (CHP) boiler burner energy system technology ("BBEST"). Their research (unrecuperated) with an ultra- low nitrous oxide (NOx) boiler burner for firetube boilers. The project goals

170

Flame Doctor for Cyclone Boilers  

Science Conference Proceedings (OSTI)

This development program was designed to enhance monitoring and diagnostic technology for cyclone furnaces using the Flame Doctor combustion diagnostic system. First developed for wall-fired pulverized-coal burner systems and boilers, Flame Doctor allows simultaneous, continuous monitoring and evaluation of each burner in a boiler using signals from optical flame scanners. An initial feasibility test conducted at the AmerenUE Sioux cyclone boiler indicated Flame Doctor technology could be extended to cyc...

2007-12-12T23:59:59.000Z

171

Return Condensate to the Boiler  

SciTech Connect

This revised ITP tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

172

Super Boiler 2nd Generation Technology for Watertube Boilers  

Science Conference Proceedings (OSTI)

This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

Mr. David Cygan; Dr. Joseph Rabovitser

2012-03-31T23:59:59.000Z

173

Small boiler uses waste coal  

SciTech Connect

Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

Virr, M.J. [Spinheat Ltd. (United States)

2009-07-15T23:59:59.000Z

174

Simulated Boiler Corrosion Studies Using Electrochemical Techniques: AVT(R) Contaminant Limits  

Science Conference Proceedings (OSTI)

Boiler water-side corrosion in fossil plants represents a key cause of availability and performance loss. The Electric Power Research Institute (EPRI) cycle chemistry guidelines provide control curves based on cation conductivity and steam quality limits. Electrochemical techniques developed to simulate boiler corrosion can be used to determine actual contaminant limits, based on corrosion, in boiler water. This report provides the results of an electrochemistry study to determine the limits and control ...

2009-03-31T23:59:59.000Z

175

Evaluation of Explosive Cleaning Damage in Ferritic Boiler Tubes  

Science Conference Proceedings (OSTI)

Utilities have reported boiler tube damage after explosive cleaning to control or remove slag deposits. The damage typically consists of tube crushing, denting, microcracking, and inner diameter (ID) initiated cracking. Because the latter two might not propagate through tube wall thickness initially, these types of cracking are not commonly detected during the cleaning process. However, tube failures after the boiler resumed service have been attributed to these ID-related cracking. Many utilities have r...

2010-10-29T23:59:59.000Z

176

Energy Efficiency Opportunities in EPA's Boiler Rules  

NLE Websites -- All DOE Office Websites (Extended Search)

of hazardous air pollutants (HAP) from commercial, industrial, and institutional boilers and process heaters. These new rules, known as the Boiler MACT (major sources) and...

177

Boiler Reliability Optimization: Interim Guideline  

Science Conference Proceedings (OSTI)

Competitive pressures to drive costs down in the new business environment sometimes conflict with the demands of increased reliability and quality of supply. The Boiler Reliability Optimization program, which makes use of a number of applicable EPRI technologies, was developed to assess, create, and implement an effective boiler maintenance strategy for the changing business environment.

1999-11-30T23:59:59.000Z

178

Demonstration of Advanced Boiler Instrumentation Technologies  

Science Conference Proceedings (OSTI)

New and increasing limits on emissions (in particular, NOx) and new emphasis on heat rate have underscored the need to measure flue gas constituents more accurately and in more locations. Utilities are making large capital investments in boiler improvements and emission control devices. These investments can be enhanced through the use of innovative, on-line instrumentation closer to the furnace combustion zone. Traditionally, sensors for flue gas constituents, such as NOx and CO, are implemented as part...

2005-03-31T23:59:59.000Z

179

New and Underutilized Technology: Condensing Boilers  

Energy.gov (U.S. Department of Energy (DOE))

The following information outlines key deployment considerations for condensing boilers within the Federal sector.

180

Program on Technology Innovation: State of Knowledge Review of Nanostructured Coatings for Boiler Tube Applications  

Science Conference Proceedings (OSTI)

Since the adoption of low-NOx emission controls with staged burner systems, severe waterwall corrosion has been experienced in many utility boilers. Protective coatings applied by thermal spray processes have reduced the adverse effects of corrosion to some degree, especially in sub-critical boilers. However, the corrosion intensity observed in super-critical boilers, and foreseen in ultra super-critical units, requires coatings with protective capabilities beyond what has been achievable with convention...

2007-03-12T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


181

Notice of construction for proposed backup package boiler  

Science Conference Proceedings (OSTI)

The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

Not Available

1993-10-01T23:59:59.000Z

182

Practical Procedures for Auditing Industrial Boiler Plants  

E-Print Network (OSTI)

Industrial boiler plants are an area of opportunity in virtually every industry to save energy and reduce costs by using relatively simple, inexpensive auditing procedures. An energy audit consists of inspection, measurement, analysis, and the preparation of recommendations. A complete boiler plant program will consider each individual boiler, boiler room auxiliary equipment, steam distribution and return systems, and steam end use equipment. This paper summarizes the practical procedures, techniques, and instrumentation which Nabisco uses in its boiler plant energy conservation program.

O'Neil, J. P.

1980-01-01T23:59:59.000Z

183

Oxy-combustion Boiler Material Development  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-combustion Boiler Material Oxy-combustion Boiler Material Development Background In an oxy-combustion system, combustion air (79 percent nitrogen, 21 percent oxygen) is replaced by oxygen and recycled flue gas (carbon dioxide [CO 2 ] and water), eliminating nitrogen in the flue gas stream. When applied to an existing boiler, the flue gas recirculation rate is adjusted to enable the boiler to maintain its original air-fired heat absorption performance, eliminating the need to derate the boiler

184

ABL J.-R. Abrial, E. Borger, H. Langmaack: The Steam Boiler Case Study: Competition of Formal Program Speci cation and Development Methods.  

E-Print Network (OSTI)

P Preface ABL J.-R. Abrial, E. Borger, H. Langmaack: The Steam Boiler Case Study: Competition synthesis of programs from re#12;ned user requirements (Programming boiler control in NUT). page 13 AL- #12;ning abstract machine speci#12;cations of the steam boiler control to well documented executable

Börger, Egon

185

Effects of sorbent injection for sulfur dioxide removal on particulate control systems for coal-fired boilers. Final report, October 1984-October 1987  

Science Conference Proceedings (OSTI)

This report describes studies undertaken to quantify the effects of dry SO2 sorbent injection on electrostatic precipitator (ESP) operation with a coal-burning utility boiler. The specific operation of interest was EPA's limestone injection, multistage burners (LIMB) process. The combination of spent sorbent and fly ash has a higher resistivity, a higher mass concentration, and a finer particle-size distribution than the ash alone; all of these factors diminish the effectiveness of ESP. Also investigated was chemical conditioning to reduce the resistivity problem, the only one of three concerns stemming from sorbent injection that can be readily mitigated. Other topics studied were: the recycle, disposal, and utilization of waste-ash/sorbent mixtures; the selection and modification of sorbents to improve SO2 capture in the furnace; and the reactivation of spent sorbent by humidification to achieve supplemental post-furnace capture of SO2.

Gooch, J.P.; DuBard, J.L.; Faulkner, M.G.; Marchant, G.H.; Dahlin, R.S.

1988-11-01T23:59:59.000Z

186

Recover Heat from Boiler Blowdown  

SciTech Connect

This revised ITP tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

187

Minimize Boiler Short Cycling Losses  

SciTech Connect

This revised ITP tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

188

Improving boiler performance through operator training  

SciTech Connect

The majority of the technical training in many plant facilities is the self-study type. These courses consist of packaged text materials as well as plant specific lessons. Video-based training is more effective than textbooks alone, and computer interactive training is becoming increasingly popular. Demonstration of technical competence can be conducted in a variety of ways: supervised system check off and verification system walk-throughs; simulator evaluation; written examinations required for promotion; and oral examinations. Boiler operators can be required to demonstrate in a practical way that they can apply the boiler plant theory to actual job performance in the plant. Some classifications may be required to perform a supervised system check off and verification before promotion to the next higher classification. Personnel who operate boilers from a control room or gauge board may be required to successfully complete simulator training and evaluation. All classifications may require successful completion of written and oral examinations before being promoted to the next higher classification.

DeHart, R.M. [Cogentrix Energy, Inc., Charlotte, NC (United States)

1995-12-31T23:59:59.000Z

189

Field Guide: Boiler Tube Failure  

Science Conference Proceedings (OSTI)

In conventional and combined-cycle plants, boiler tube failures (BTFs) have been the main availability problem for as long as reliable statistics have been kept for each generating source. The three volumes of the Electric Power Research Institute (EPRI) report Boiler and Heat Recovery Steam Generator Tube Failures: Theory and Practice (1012757) present an in-depth discussion of the various BTF and degradation mechanisms, providing plant owners and operators with the technical basis to address tube failu...

2009-12-22T23:59:59.000Z

190

PARTICULATE CHARACTERIZATION AND ULTRA LOW-NOx BURNER FOR THE CONTROL OF NO{sub x} AND PM{sub 2.5} FOR COAL FIRED BOILERS  

SciTech Connect

In response to the serious challenge facing coal-fired electric utilities with regards to curbing their NO{sub x} and fine particulate emissions, Babcock and Wilcox and McDermott Technology, Inc. conducted a project entitled, ''Particulate Characterization and Ultra Low-NO{sub x} Burner for the Control of NO{sub x} and PM{sub 2.5} for Coal Fired Boilers.'' The project included pilot-scale demonstration and characterization of technologies for removal of NO{sub x} and primary PM{sub 2.5} emissions. Burner development and PM{sub 2.5} characterization efforts were based on utilizing innovative concepts in combination with sound scientific and fundamental engineering principles and a state-of-the-art test facility. Approximately 1540 metric tonnes (1700 tons) of high-volatile Ohio bituminous coal were fired. Particulate sampling for PM{sub 2.5} emissions characterization was conducted in conjunction with burner testing. Based on modeling recommendations, a prototype ultra low-NO{sub x} burner was fabricated and tested at 100 million Btu/hr in the Babcock and Wilcox Clean Environment Development Facility. Firing the unstaged burner with a high-volatile bituminous Pittsburgh 8 coal at 100 million Btu/hr and 17% excess air achieved a NO{sub x} goal of 0.20 lb NO{sub 2}/million Btu with a fly ash loss on ignition (LOI) of 3.19% and burner pressure drop of 4.7 in H{sub 2}O for staged combustion. With the burner stoichiometry set at 0.88 and the overall combustion stoichiometry at 1.17, average NO{sub x} and LOI values were 0.14 lb NO{sub 2}/million Btu and 4.64% respectively. The burner was also tested with a high-volatile Mahoning 7 coal. Based on the results of this work, commercial demonstration is being pursued. Size classified fly ash samples representative of commercial low-NO{sub x} and ultra low-NO{sub x} combustion of Pittsburgh 8 coal were collected at the inlet and outlet of an ESP. The mass of size classified fly ash at the ESP outlet was sufficient to evaluate the particle size distribution, but was of insufficient size to permit reliable chemical analysis. The size classified fly ash from the inlet of the ESP was used for detailed chemical analyses. Chemical analyses of the fly ash samples from the ESP outlet using a high volume sampler were performed for comparison to the size classified results at the inlet. For all test conditions the particulate removal efficiency of the ESP exceeded 99.3% and emissions were less than the NSPS limits of {approx}48 mg/dscm. With constant combustion conditions, the removal efficiency of the ESP increased as the ESP voltage and Specific Collection Area (SCA) increased. The associated decrease in particle emissions occurred in size fractions both larger and smaller than 2.5 microns. For constant ESP voltage and SCA, the removal efficiency for the ultra low-NO{sub x} combustion ash (99.4-99.6%) was only slightly less than for the low-NO{sub x} combustion ash (99.7%). The decrease in removal efficiency was accompanied by a decrease in ESP current. The emission of PM{sub 2.5} from the ESP did not change significantly as a result of the change in combustion conditions. Most of the increase in emissions was in the size fraction greater than 2.5 microns, indicating particle re-entrainment. These results may be specific to the coal tested in this program. In general, the concentration of inorganic elements and trace species in the fly ash at the ESP inlet was dependent on the particle size fraction. The smallest particles tended to have higher concentrations of inorganic elements/trace species than larger particles. The concentration of most elements by particle size range was independent of combustion condition and the concentration of soluble ions in the fly ash showed little change with combustion condition when evaluated on a carbon free basis.

Ralph Bailey; Hamid Sarv; Jim Warchol; Debi Yurchison

2001-09-30T23:59:59.000Z

191

Columbia Gas of Virginia - Business Efficiency Rebate Program...  

Open Energy Info (EERE)

Clothes Washers, DuctAir sealing, Furnaces, Water Heaters, Windows, Low Flow Pre-Rinse Spray Valve, Infrared Heater, Outside Air Reset Boiler Controls, Tankless Water Heaters...

192

untitled  

NLE Websites -- All DOE Office Websites (Extended Search)

* Modularization * High efficiency boilers * Lower hot water temperature * Controls optimization (staging, resets, etc.) T10: Reheat Energy Use Factor This metric is the...

193

Boiler using combustible fluid  

DOE Patents (OSTI)

A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

Baumgartner, H.; Meier, J.G.

1974-07-03T23:59:59.000Z

194

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUID BED BOILERS (Phase II--Evaluation of the Oxyfuel CFB Concept)  

SciTech Connect

The overall project goal is to determine if carbon dioxide can be captured and sequestered at a cost of about $10/ton of carbon avoided, using a newly constructed Circulating Fluidized Bed combustor while burning coal with a mixture of oxygen and recycled flue gas, instead of air. This project is structured in two Phases. Phase I was performed between September 28, 2001 and May 15, 2002. Results from Phase I were documented in a Topical Report issued on May 15, 2003 (Nsakala, et al., 2003), with the recommendation to evaluate, during Phase II, the Oxyfuel-fired CFB concept. DOE NETL accepted this recommendation, and, hence approved the project continuation into Phase II. Phase 2. The second phase of the project--which includes pilot-scale tests of an oxygen-fired circulating fluidized bed test facility with performance and economic analyses--is currently underway at ALSTOM's Power Plant Laboratories, located in Windsor, CT (US). The objective of the pilot-scale testing is to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in oxygen/carbon dioxide mixtures. Results will be used in the design of oxygen-fired CFB boilers--both retrofit and new Greenfield--as well as to provide a generic performance database for other researchers. At the conclusion of Phase 2, revised costs and performance will be estimated for both retrofit and new Greenfield design concepts with CO2 capture, purification, compression, and liquefaction.

John L. Marion; Nsakala ya Nsakala

2003-11-09T23:59:59.000Z

195

Oxides Emissions from Coal-Fired Boilers TOPICAL REPORT NUMBER 14  

NLE Websites -- All DOE Office Websites (Extended Search)

Reburning Technologies for the Control of Nitrogen Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers TOPICAL REPORT NUMBER 14 MAY 1999 TOPICAL REPORT NUMBER 14 A report on three projects conducted under separate cooperative agreements between: The U.S. Department of Energy and * The Babcock & Wilcox Company * Energy and Environmental Research Corporation * New York State Electric & Gas Corporation MAY 1999 Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers Cover image: Schematic of reburning technology Source: Energy and Environmental Research Corporation Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers Executive Summary ..................................................................................................

196

Implementation of Boiler Best Practices  

E-Print Network (OSTI)

Boilers are an essential part of any industrial plant, and their efficient, economical operation can significantly affect the reliability and profitability of the entire plant. Best Practices for Boilers include tools to determine where a plant or corporation is with respect to boiler treatment, what needs to be done to make the plant (corporation) the "best of the best," and how to get there. When implemented, Best Practices provide a method to measure and track progress, and represent a benchmark for continuous improvement. Best Practices combine our global collective experience from the areas of research, consulting, sales and marketing, and involve not only recommendations and specifications, but also the rationale behind them for the application of the chosen treatment, monitoring, and instrumentation. Best practices provide energy savings, profitability improvement, reduction in total cost of operations, project management, optimized treatment choices, enhanced safety, system assessment processes and facilitated system improvements.

Blake, N. R.

2000-04-01T23:59:59.000Z

197

Furnace and Boiler Basics | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnace and Boiler Basics Furnace and Boiler Basics Furnace and Boiler Basics August 16, 2013 - 2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces Furnaces are the most common heating systems used in homes in the United States. They can be all electric, gas-fired (including propane or natural gas), or oil-fired. Boilers Boilers consist of a vessel or tank where heat produced from the combustion of such fuels as natural gas, fuel oil, or coal is used to generate hot water or steam. Many buildings have their own boilers, while other buildings have steam or hot water piped in from a central plant. Commercial boilers are manufactured for high- or low-pressure applications.

198

Furnaces and Boilers | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnaces and Boilers Furnaces and Boilers Furnaces and Boilers June 24, 2012 - 4:56pm Addthis Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. What does this mean for me? To maintain your heating system's efficiency and ensure healthy indoor air quality, it's critical to maintain the unit and its venting mechanism. Proper maintenance extends the life of your furnace or boiler and saves you money. Most U.S. homes are heated with either furnaces or boilers. Furnaces heat air and distribute the heated air through the house using ducts. Boilers heat water, and provide either hot water or steam for heating. Steam is distributed via pipes to steam radiators, and hot water can be distributed

199

Furnaces and Boilers | Department of Energy  

NLE Websites -- All DOE Office Websites (Extended Search)

and Boilers June 24, 2012 - 4:56pm Addthis Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency...

200

Fossil Boiler Life News July 2008  

Science Conference Proceedings (OSTI)

Fossil Boiler Life News, published twice yearly, is the newsletter of EPRI's Boiler Life and Availability Improvement Program (P63). The July 2008 issue includes articles on upcoming meetings, new program personnel, R&D projects for 2009, a boiler drum fracture assessment guideline, protocols for manufacturing and inspecting CSEF steels, predictive FAC codes for fossil units, corrosion-resistant nanocoatings, preventive designs for eliminating boiler tube failures, and other deliverables. The newsletter ...

2008-07-28T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


201

ECUT energy data reference series: boilers  

SciTech Connect

Information on the population and fuel consumption of water-tube, fire-tube and cast iron boilers is summarized. The use of each boiler type in the industrial and commercial sector is examined. Specific information on each boiler type includes (for both 1980 and 2000) the average efficiency of the boiler, the capital stock, the amount of fuel consumed, and the activity level as measured by operational load factor.

Chockie, A.D.; Johnson, D.R.

1984-09-01T23:59:59.000Z

202

Research on virtual assembly of supercritical boiler  

Science Conference Proceedings (OSTI)

Supercritical boiler is an important measure to solve problems like electricity shortage or energy intensity, with its high combustion efficiency. As supercritical boiler is a large and complex product, it may appear some problems of collision, location ... Keywords: interaction, lightweight model, supercritical boiler, virtools, virtual assembly, virtual reality

Pi-Guang Wei; Wen-Hua Zhu; Hao Zhou

2010-09-01T23:59:59.000Z

203

Modeling of a coal-fired natural circulation boiler  

SciTech Connect

Modeling of a natural circulation boiler for a coal-fired thermal power station is presented here. The boiler system is divided into seven subcomponents, and for each section, models based on conservation of mass, momentum, and energy are formulated. The pressure drop at various sections and the heat transfer coefficients are computed using empirical correlations. Solutions are obtained by using SIMULINK. The model is validated by comparing its steady state and dynamic responses with the actual plant data. Open loop responses of the model to the step changes in the operating parameters, such as pressure, temperature, steam flow, feed water flow, are also analyzed. The present model can be used for the development and design of effective boiler control systems.

Bhambare, K.S.; Mitra, S.K.; Gaitonde, U.N. [Indian Institute of Technology, Bombay (India). Dept. of Mechanical Engineering

2007-06-15T23:59:59.000Z

204

Covered Product Category: Commercial Boiler  

Energy.gov (U.S. Department of Energy (DOE))

FEMP provides acquisition guidance and Federal efficiency requirements across a variety of product categories, including commercial boilers, which is a FEMP-designated product category. Federal laws and executive orders mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

205

REED BESLER BOILER HIGH PRESSURE STEAM SYSTEM AND THERMAL CYCLING FACILITY. Summary Report  

SciTech Connect

A high pressure boiler has been installed at ORNL. This Besler boiler is capabie of producing from 150 to 2000 psi saturated steam at steaming rates up to 5000 lbs/hr. The boiler is part of a water-steam circuit whteh also includes two spray water pumps, a steam pressure control valve, a high pressure trapping station, and a low pressure deaerated feedwater system. The new boiler system is piped and instrumented to serve as a thermal cycling facility. Shakedown test thermal cycles to requirements set forth in HRT Specification 1113a have been conducted using the existing Dump Test Autoclave as a test piece. Fourty-four cycles have been run through mid February, 1958. The boiler has been operated a total of 142 hours. Cycles are run completely automatically. Better than three- fourths of the cycles as run fall within the specification prescribed limits. (auth)

Holz, P.P.

1958-02-12T23:59:59.000Z

206

In-Field Performance of Condensing Boilers  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

IN-FIELD PERFORMANCE OF CONDENSING IN-FIELD PERFORMANCE OF CONDENSING BOILERS Lois B. Arena Steven Winter Associates, Inc. March 2012 Why Research Hydronic Heating? © 2012 Steven Winter Associates, Inc. All rights reserved Reasons to Research Boilers  Approx. 14 million homes (11%) in the US are heated with a steam or hot water system  Almost 70 percent of existing homes were built prior to 1980  Boilers built prior to 1980 generally have AFUE's of 0.65 or lower  Energy savings of 20+% are possible by simply replacing older boilers with standard boilers & up to 30% with condensing boilers.  Optimizing condensing boilers in new and existing homes could mean the difference of 8-10% savings with little to no

207

MULTI-FUEL BOILER TECHNOLOGY RICK A. HAVERLAND  

E-Print Network (OSTI)

-fired boiler was replaced with a N. V. Vyncke multi-fuel boiler with a rated capacity of 17,600 lb/hr (8000 kg of $0.785/gal ($0.208/L). The oil-fired boiler was replaced with a N. V. Vyncke multi-fuel boiler on the conveyor. Multi-Fuel Boiler Both boilers are the JUMBO OR) series boiler man ufactured by N. V. Vyncke

Columbia University

208

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions.  

E-Print Network (OSTI)

??Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, (more)

Yang, Dong

2008-01-01T23:59:59.000Z

209

OMFP: An Approach for Online Mass Flow Prediction in CFB Boilers  

Science Conference Proceedings (OSTI)

Fuel feeding and inhomogeneity of fuel typically cause process fluctuations in the circulating fluidized bed (CFB) boilers. If control systems fail to compensate the fluctuations, the whole plant will suffer from fluctuations that are reinforced by the ...

Indr? liobait?; Jorn Bakker; Mykola Pechenizkiy

2009-10-01T23:59:59.000Z

210

Steam Conservation and Boiler Plant Efficiency Advancements  

E-Print Network (OSTI)

This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing complex. The measures include: 1) Reheating of dehumidified cleanroom make-up air with heat extracted during precooling. 2) Preheating of deionization feedwater with refrigerant heat of condensation. 3) Preheating of boiler combustion air with heat extracted from boiler flue gas. 4) Preheating of boiler feedwater with heat extracted from gas turbine exhaust. 5) Variable speed operation of boiler feedwater pumps and forced-draft fans. 6) Preheating of boiler make-up water with heat extracted from boiler surface blow-down. The first two advancements (steam conservation measures) reduced the amount of steam produced by about 25% and saved about $1,010,000/yr by using recovered waste heat rather than steam-derived heat at selected heating loads. The last four advancements (boiler plant efficiency measures) reduced the unit cost of steam produced by about 13% and saved about $293,500/yr by reducing natural gas and electricity usage at the steam boiler plant. The combined result was a 35% reduction in annual steam costs (fuel and power).

Fiorino, D. P.

2000-04-01T23:59:59.000Z

211

Fluidized bed boiler feed system  

SciTech Connect

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Jones, Brian C. (Windsor, CT)

1981-01-01T23:59:59.000Z

212

Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers  

Science Conference Proceedings (OSTI)

The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE's Clean Coal Technology Program Round II.

Not Available

1990-01-01T23:59:59.000Z

213

Evaluation of Control Strategies to Effectively Meet 70-90% Mercury Reduction on an Eastern Bituminous Coal Cyclone Boiler with SCR  

Science Conference Proceedings (OSTI)

This is the final site report for testing conducted at Public Service of New Hampshire's (PSNH) Merrimack Unit 2 (MK2). This project was funded through the DOE/NETL Innovations for Existing Plants program. It was a Phase III project with the goal to develop mercury control technologies that can achieve 50-70% mercury capture at costs 25-50% less than baseline estimates of $50,000-$70,000/lb of mercury removed. While results from testing at Merrimack indicate that the DOE goal was partially achieved, further improvements in the process are recommended. Merrimack burned a test blend of eastern bituminous and Venezuelan coals, for a target coal sulfur content of 1.2%, in its 335-MW Unit 2. The blend ratio is approximately a 50/50 split between the two coals. Various sorbent injection tests were conducted on the flue gas stream either in front of the air preheater (APH) or in between the two in-series ESPs. Initial mercury control evaluations indicated that, without SO3 control, the sorbent concentration required to achieve 50% control would not be feasible, either economically or within constraints specific to the maximum reasonable particle loading to the ESP. Subsequently, with SO{sub 3} control via trona injection upstream of the APH, economically feasible mercury removal rates could be achieved with PAC injection, excepting balance-of-plant concerns. The results are summarized along with the impacts of the dual injection process on the air heater, ESP operation, and particulate emissions.

Tom Campbell

2008-12-31T23:59:59.000Z

214

Guidelines for the Nondestructive Examination of Boilers  

Science Conference Proceedings (OSTI)

As the boiler fleet ages, new demands are being placed upon them including operating in cycling modes for which they were not originally designed. Operators are experiencing an increasing incidence of boiler tube failures (BTFs). These guidelines provide guidance on the performance of nondestructive evaluation (NDE) so that operators will know what type of NDE to perform and where to perform NDE within the boiler. The use of appropriate NDE methods is an essential approach to detecting and mitigating boi...

2007-08-30T23:59:59.000Z

215

Upgrade Boilers with Energy-Efficient Burners  

SciTech Connect

This revised ITP steam tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

216

ENERGY STAR Qualified Boilers | Data.gov  

NLE Websites -- All DOE Office Websites (Extended Search)

Qualified Boilers Consumer Data Apps Challenges Resources About Blogs Let's Talk Feedback Consumer You are here Data.gov Communities Consumer Data ENERGY STAR Qualified...

217

Furnace and Boiler Basics | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

preparation, and industrial processes. In homes with boilers, steam is distributed via pipes to steam radiators, and hot water can be distributed via baseboard radiators or...

218

OEIM 210. Industrial Mechanics III 4 cr. Air compressors, sliding surface bearings, boiler maintenance, boiler  

E-Print Network (OSTI)

OEIM 210. Industrial Mechanics III 4 cr. Air compressors, sliding surface bearings, boiler maintenance, boiler tube repairs, basic arc and gas welding, measurement tools, gauge glass maintenance, heat by employer and instructor on boiler inspection and cleaning, centrifugal pumps, basic rigging, piping

Castillo, Steven P.

219

Waste heat boiler with feed mixing nozzle  

SciTech Connect

A waste heat boiler of the type which is particularly suited for use in marine applications and which incorporates a feed mixing nozzle that is operative for purposes of effecting, by utilizing steam taken from the steam generating bank, a preheating of the feedwater that is fed to the steam drum. In addition to the aforesaid feed mixing nozzle, the subject waste heat boiler includes a feedwater control valve, a steam drum, a circulation pump, a steam generating bank and a centrifugal water separator. The feedwater control valve is employed to modulate the flow rate of the incoming feedwater in order to maintain the desired level of water in the steam drum. In turn the latter steam drum is intended to function in the manner of a reservoir for the circulating water that through the operation of the circulating pump is supplied to the steam generating bank. The circulating water which is supplied to the steam generating bank is heated therein to saturation temperature, and steam is generated thus. A water-steam mixture is returned from the steam generating bank to the steam drum and is directed into the centrifugal water separator that is suitably located within the steam drum. It is in the centrifugal water separator that the separation of the water-steam mixture is effected such that water is returned to the lower portion of the steam drum and the steam is supplied to the upper portion of the steam drum. The preheating of the feedwater is accomplished by directing the incoming feedwater through an internal feed pipe to the mixing nozzle, the latter being positioned in the line through which the water-steam mixture is returned to the steam drum.

Mastronarde, Th.P.

1984-05-01T23:59:59.000Z

220

BOILER-SUPERHEATED REACTOR  

DOE Patents (OSTI)

A nuclear power reactor of the type in which a liquid moderator-coolant is transformed by nuclear heating into a vapor that may be used to drive a turbo- generator is described. The core of this reactor comprises a plurality of freely suspended tubular fuel elements, called fuel element trains, within which nonboiling pressurized liquid moderator-coolant is preheated and sprayed through orifices in the walls of the trains against the outer walls thereof to be converted into vapor. Passage of the vapor ovcr other unwetted portions of the outside of the fuel elements causes the steam to be superheated. The moderatorcoolant within the fuel elements remains in the liqUid state, and that between the fuel elements remains substantiaily in the vapor state. A unique liquid neutron-absorber control system is used. Advantages expected from the reactor design include reduced fuel element failure, increased stability of operation, direct response to power demand, and circulation of a minimum amount of liquid moderatorcoolant. (A.G.W.)

Heckman, T.P.

1961-05-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
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221

FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS  

Science Conference Proceedings (OSTI)

With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000--2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG&E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB) coal and has an electrostatic precipitator for particulate control. Alabama Power Company will host a fourth test at its Plant Gaston, which is equipped with a hot-side electrostatic precipitator and a downstream fabric filter.

C. Jean Bustard

2001-10-01T23:59:59.000Z

222

FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS  

SciTech Connect

With the nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous systems of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of projected DOE/EPA early cost estimates. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES has developed a portable system that was tested at four different utility power plants. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology injects a dry sorbent, such as activated carbon, which removes the mercury and makes it more susceptible to capture by the particulate control devices. PG&E National Energy Group provided two test sites that fire bituminous coals and both are equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company provided a third test site that burns Powder River Basin (PRB) coal and has an electrostatic precipitator for particulate control. Alabama Power Company hosted a fourth test at its Plant Gaston, which is equipped with a hot-side electrostatic precipitator and a downstream fabric filter. During the fifteenth reporting quarter, progress was made on the project in the following areas: (1) Test Sites--Final Reports for the two remaining plants are being written (Salem Harbor and Brayton Point). (2) Technology Transfer--Technical information about the project was presented to a number of organizations during the quarter including members of congress, coal companies, architect/engineering firms, National Mining Association, the North Carolina Department of Air Quality, the National Coal Council and EPA.

Jean Bustard; Richard Schlager

2004-08-03T23:59:59.000Z

223

Techno-economic analysis of wood biomass boilers for the greenhouse industry  

SciTech Connect

The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO2) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas.

Chau, J. [University of British Columbia, Vancouver; Sowlati, T. [University of British Columbia, Vancouver; Sokhansanj, Shahabaddine [ORNL; Bi, X.T. [University of British Columbia, Vancouver; Preto, F. [Natural Resources Canada; Melin, Staffan [University of British Columbia, Vancouver

2009-01-01T23:59:59.000Z

224

CHP Integrated with Burners for Packaged Boilers  

SciTech Connect

The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the projects subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial operation and has achieved all the performance goals.

Castaldini, Carlo; Darby, Eric

2013-09-30T23:59:59.000Z

225

A. Kusiak and A. Burns, Mining Temporal Data: A Coal-Fired Boiler Case Study, Proceedings of International Conference, KES 2005, Melbourne, Australia, September 14-16, 2005, in R.  

E-Print Network (OSTI)

A. Kusiak and A. Burns, Mining Temporal Data: A Coal-Fired Boiler Case Study, Proceedings of the 9 3683, Springer, Heidelberg, Germany, 2005, pp. 953-958. Mining Temporal Data: A Coal-Fired Boiler Case. This paper presents an approach to control pluggage of a coal-fired boiler. The proposed approach involves

Kusiak, Andrew

226

Development of Computation Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems  

NLE Websites -- All DOE Office Websites (Extended Search)

Computation Capabilities Computation Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems Background Staged combustion is a method of reducing nitrogen oxide (NO x ) emissions in boilers by controlling the combustion mixture of air and fuel. Its process conditions are particularly corrosive to lower furnace walls. Superheaters and/or reheaters are often employed in the upper furnace to reuse hot combustion gasses to further raise the

227

Application of the CALPHAD method for ferritic boiler steels  

Science Conference Proceedings (OSTI)

Presentation Title, Application of the CALPHAD method for ferritic boiler steels ... of the CALPHAD method on various questions concerning ferritic boiler steels...

228

Boiler Upgrades and Decentralizing Steam Systems Save Water and...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval Air Station Oceana Boiler Upgrades and Decentralizing Steam Systems Save Water and Energy at Naval...

229

Superheater Corrosion In Biomass Boilers: Today's Science and Technology  

DOE Green Energy (OSTI)

This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the convective pass into the hot recirculated fluidizing medium and adding an insulating layer to superh

Sharp, William (Sandy) [SharpConsultant

2011-12-01T23:59:59.000Z

230

Achieving a general, formal and decidable approach to the OR-Join in workflow using reset nets  

Science Conference Proceedings (OSTI)

Workflow languages offer constructs for coordinating tasks. Among these constructs are various types of splits and joins. One type of join, which shows up in various incarnations, is the OR-join. Different approaches assign a different (often only intuitive) ... Keywords: OR-join, Petri nets, YAWL, reset nets, synchronizing merge, workflow patterns

Moe Thandar Wynn; David Edmond; W. M. P. van der Aalst; A. H. M. ter Hofstede

2005-06-01T23:59:59.000Z

231

A new blowdown compensation scheme for boiler leak detection  

E-Print Network (OSTI)

A new blowdown compensation scheme for boiler leak detection A. M. Pertew ,1 X. Sun ,1 R. Kent considers the blowdown effect in industrial boiler operation. This adds to the efficiency of recent advances in identification-based leak detection techniques of boiler steam- water systems. Keywords: Industrial Boilers, Tube

Marquez, Horacio J.

232

On-line operating adjustment of small biomass fired boilers optimizing CO and NOx emissions  

Science Conference Proceedings (OSTI)

Control of combustion conditions in small-scale biomass boilers for heating purposes is a specific task because it must be carried out without any high additional costs. If a basic control of heating water on a desired value is performed by means of ... Keywords: PI temperature control, combustion, efficiency, emission limits, fuel consumption

Jan Hrdlicka; Bohumil Sulc

2011-02-01T23:59:59.000Z

233

Boiler efficiency methodology for solar heat applications  

DOE Green Energy (OSTI)

This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

Maples, D.; Conwell, J.C. [Louisiana State Univ., Baton Rouge, LA (United States). Boiler Efficiency Inst.; Pacheco, J.E. [Sandia National Labs., Albuquerque, NM (United States)

1992-08-01T23:59:59.000Z

234

A Methodology for Optimizing Boiler Operating Strategy  

E-Print Network (OSTI)

Among the many ways by which an energy manager can conserve energy is the establishment of a strategy for operation of fired boilers. In particular, he can effect total fuel consumption by his decision on how much on-line boiler surplus is required. There is a need to be able to balance the cost advantages of operating with less boiler surplus against the potential economic losses that might result from the increased risk of not meeting demand. A methodology for doing this along with an example calculation, is presented in this paper.

Jones, K. C.

1983-01-01T23:59:59.000Z

235

Building Technologies Office: Residential Furnaces and Boilers Framework  

NLE Websites -- All DOE Office Websites (Extended Search)

Residential Furnaces Residential Furnaces and Boilers Framework Meeting to someone by E-mail Share Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Facebook Tweet about Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Twitter Bookmark Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Google Bookmark Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Delicious Rank Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Digg Find More places to share Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on AddThis.com... About Standards & Test Procedures Implementation, Certification & Enforcement

236

Proving Safety Properties of the Steam Boiler - Formal Methods for Industrial Applications: A Case Study  

E-Print Network (OSTI)

In this paper we model a hybrid system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch-Vaandrager Timed Automata model to show formally that certain safety requirements can be guaranteed under the described assumptions and failure model. We prove incrementally that a simple controller model and a controller model tolerating sensor faults preserve the required safety conditions. The specification of the steam boiler and the failure model follow the specification problem for participants of the Dagstuhl Meeting "Methods for Semantics and Specification." 1

Gunter Leeb; Gunter Leeb; Nancy Lynch

1996-01-01T23:59:59.000Z

237

Clean Boiler Waterside Heat Transfer Surfaces  

SciTech Connect

This revised ITP tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

238

DOE Webcast: GTI Super Boiler Technology  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Webcast Webcast GTI Super Boiler Technology by Dennis Chojnacki, Senior Engineer by Curt Bermel, Business Development Mgr. R&D > November 20, 2008 November 20, 2008 2 November 20, 2008 2 WHO WE ARE Gas Technology Institute >Leading U.S. research, development, and training organization serving the natural gas industry and energy markets ─ An independent, 501c (3) not-for-profit Serving the Energy Industry Since 1941 > Over 1,000 patents > Nearly 500 products commercialized November 20, 2008 3 November 20, 2008 3 Super Boiler Background > U.S. industrial and commercial steam boilers ─ Consume over 6 quads of natural gas per year ─ Wide range of steam uses from process steam to space heating > Installed base of steam boilers ─ Largely over 30 years old

239

Low Temperature Heat Recovery for Boiler Systems  

E-Print Network (OSTI)

Low temperature corrosion proof heat exchangers designed to reduce boiler flue gas temperatures to 150F or lower are now being commercially operated on gas, oil and coal fired boilers. These heat exchangers, when applied to boiler flue gas, are commonly called condensing economizers. It has traditionally been common practice in the boiler industry to not reduce flue gas temperatures below the 300F to 400F range. This barrier has now been broken by the development and application of corrosion proof heat exchanger technology. This opens up a vast reservior of untapped recoverable energy that can be recovered and reused as an energy source. The successful recovery of this heat and the optimum use of it are the fundemental goals of the technology presented in this paper. This Recovered Low Level Heat Is Normally Used To Heat Cold Make-up Water Or Combustion Air.

Shook, J. R.; Luttenberger, D. B.

1986-06-01T23:59:59.000Z

240

Water treatment program raises boiler operating efficiency  

Science Conference Proceedings (OSTI)

This report details the boiler water treatment program which played a vital role in changing an aging steam plant into a profitable plant in just three years. Boiler efficiency increased from approximately 70 percent initially to 86 percent today. The first step in this water treatment program involves use of a sodium zeolite water softener that works to remove scale-forming ions from municipal water used in the system. A resin cleaner is also added to prolong the life of resins in the softener. The water is then passed through a new blow-down heat exchanger, which allows preheating from the continuous blow-down from the boiler system. The water gets pumped into a deaerator tank where sulfite treatment is added. The water then passes from feedpumps into the boiler system.

Not Available

1984-03-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

Metallurgical Guidebook for Fossil Power Plant Boilers  

Science Conference Proceedings (OSTI)

A wide range of steels has been used to manufacture boilers and associated piping components for fossil power plants. Detailed information on the various alloys and component design considerations is contained in applicable specifications and standards, but utility personnel often need to access basic metallurgical information to support decision making for various projects. This guidebook, developed to meet this need, provides information on all of the most common boiler and piping materials.

2008-03-25T23:59:59.000Z

242

Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers  

E-Print Network (OSTI)

1 FURNACE AND BOILER TECHNOLOGY19 Furnace and Boiler Lifetimes Used in the LCC Analysis (PBP RESULTS FOR GAS BOILERS USING ALTERNATIVE INSTALLATION

Lutz, James; Lekov, Alex; Whitehead, Camilla Dunham; Chan, Peter; Meyers, Steve; McMahon, James

2004-01-01T23:59:59.000Z

243

Section 5.2.1 Boilers: Greening Federal Facilities; Second Edition  

NLE Websites -- All DOE Office Websites (Extended Search)

more efficient than single boilers, espe- cially under part-load conditions. * Consider solar-assisted systems and biomass-fired boilers as alternatives to conventional boiler...

244

State emissions limitations for boilers: particulate matter  

SciTech Connect

This document summarizes regulations applicable to boilers as reflected in current state and local air regulations. Not all of these regulations are officially part of Federally-approved State Implementation Plans (SIPs). Several regulations have only recently been adopted by the State and are now undergoing EPA review for incorporation into the SIP. Each summary also contains local regulations more stringent than the State rules. Most local regulations in this handbook are included in the State Implementation Plan. Site-specific emission limits (variances from State limits or limits more stringent than State limits) are not included in these summaries. Appendix A contains maps showing the location of Air Quality Control Regions or other districts by which several States regulate emissions. Appendix B contains a summary of National Ambient Air Quality Standards, which States are required to meet as a minimum. Appendix C contains a description and summary of Federal New Source Performance Standards. Appendix D contains formulas for conversion of emmissions limits expressed in one set of units to the most common units - No. PM/MMBtu. Appendix E contains Figure 2 of ASME APS-1, used for determining particulate emissions limits in some States.

Not Available

1980-01-01T23:59:59.000Z

245

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

SciTech Connect

Forced outages and boiler unavailability in conventional coal-fired fossil power plants is most often caused by fireside corrosion of boiler waterwalls. Industry-wide, the rate of wall thickness corrosion wastage of fireside waterwalls in fossil-fired boilers has been of concern for many years. It is significant that the introduction of nitrogen oxide (NOx) emission controls with staged burners systems has increased reported waterwall wastage rates to as much as 120 mils (3 mm) per year. Moreover, the reducing environment produced by the low-NOx combustion process is the primary cause of accelerated corrosion rates of waterwall tubes made of carbon and low alloy steels. Improved coatings, such as the MCrAl nanocoatings evaluated here (where M is Fe, Ni, and Co), are needed to reduce/eliminate waterwall damage in subcritical, supercritical, and ultra-supercritical (USC) boilers. The first two tasks of this six-task project-jointly sponsored by EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)-have focused on computational modeling of an advanced MCrAl nanocoating system and evaluation of two nanocrystalline (iron and nickel base) coatings, which will significantly improve the corrosion and erosion performance of tubing used in USC boilers. The computational model results showed that about 40 wt.% is required in Fe based nanocrystalline coatings for long-term durability, leading to a coating composition of Fe-25Cr-40Ni-10 wt.% Al. In addition, the long term thermal exposure test results further showed accelerated inward diffusion of Al from the nanocrystalline coatings into the substrate. In order to enhance the durability of these coatings, it is necessary to develop a diffusion barrier interlayer coating such TiN and/or AlN. The third task 'Process Advanced MCrAl Nanocoating Systems' of the six-task project jointly sponsored by the Electric Power Research Institute, EPRI and the U.S. Department of Energy (DE-FC26-07NT43096)- has focused on processing of advanced nanocrystalline coating systems and development of diffusion barrier interlayer coatings. Among the diffusion interlayer coatings evaluated, the TiN interlayer coating was found to be the optimum one. This report describes the research conducted under the Task 3 workscope.

David W. Gandy; John P. Shingledecker

2011-04-11T23:59:59.000Z

246

Effect of bed pressure drop on performance of a CFB boiler  

Science Conference Proceedings (OSTI)

The effect of bed pressure drop and bed inventory on the performances of a circulating fluidized bed (CFB) boiler was studied. By using the state specification design theory, the fluidization state of the gas-solids flow in the furnace of conventional CFB boilers was reconstructed to operate at a much lower bed pressure drop by reducing bed inventory and control bed quality. Through theoretical analysis, it was suggested that there would exist a theoretical optimal value of bed pressure drop, around which the boiler operation can achieve the maximal combustion efficiency and with significant reduction of the wear of the heating surface and fan energy consumption. The analysis was validated by field tests carried out in a 75 t/h CFB boiler. At full boiler load, when bed pressure drop was reduced from 7.3 to 3.2 kPa, the height of the dense zone in the lower furnace decreased, but the solid suspension density profile in the upper furnace and solid flow rate were barely influenced. Consequently, the average heat transfer coefficient in the furnace was kept nearly the same and the furnace temperature increment was less than 17{sup o}C. It was also found that the carbon content in the fly ash decreased first with decreasing bed pressure drop and then increased with further increasing bed pressure drop. The turning point with minimal carbon content was referred to as the point with optimal bed pressure drop. For this boiler, at the optimum point the bed pressure was around 5.7 kPa with the overall excess air ratio of 1.06. When the boiler was operated around this optimal point, not only the combustion efficiency was improved, but also fan energy consumption and wear of heating surface were reduced. 23 refs., 6 figs., 4 tabs.

Hairui Yang; Hai Zhang; Shi Yang; Guangxi Yue; Jun Su; Zhiping Fu [Tsinghua University, Beijing (China). Department of Thermal Engineering

2009-05-15T23:59:59.000Z

247

Direct contact, binary fluid geothermal boiler  

DOE Patents (OSTI)

Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

Rapier, Pascal M. (Richmond, CA)

1982-01-01T23:59:59.000Z

248

Direct contact, binary fluid geothermal boiler  

DOE Patents (OSTI)

Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carryover through the turbine causing corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

Rapier, P.M.

1979-12-27T23:59:59.000Z

249

Heat Recovery Boilers for Process Applications  

E-Print Network (OSTI)

Heat recovery boilers are widely used in process plants for recovering energy from various waste gas streams, either from the consideration of process or of economy. Sulfuric, as well as nitric, acid plant heat recovery boilers are examples of the use of heat recovery due primarily to process considerations. On the other hand, cost and payback are main considerations in the case of gas turbine and incineration plants, where large quantities of gases are exhausted at temperatures varying from 800F to 1800F. This gas, when recovered, can result in a large energy savings and steam production. This paper attempts to outline some of the engineering considerations in the design of heat recovery boilers for turbine exhaust applications (combined cycle, cogeneration mode), incineration plants (solid waste, fume) and chemical plants (reformer, sulfuric acid, nitric acid).

Ganapathy, V.; Rentz, J.; Flanagan, D.

1985-05-01T23:59:59.000Z

250

Assessment of black liquor recovery boilers  

DOE Green Energy (OSTI)

In the paper making industry, pulpwood chips are digested and cooked to provide the pulp going to the refining and paper mills. Black liquor residue, containing the dissolved lignin binder from the chips, with a concentration of 12 to 16% solids, is further concentrated to 62 to 65% solids and mixed with salt cake, Sodium Sulfate (Na/sub 2/SO/sub 4/). The resulting concentrate of black liquor serves both as a fuel for generating steam in the boiler and also as the mother liquid from which other process liquors are recovered and recycled. Because the black liquor fuel contains high alkali concentrations, 18.3% sodium, 3.6% sulfur, an amount typical of midwestern bituminous coal, and measurable amounts of silica, iron oxides and other species, the black liquor boiler experience was reviewed for application to MHD boiler technology.

Not Available

1979-05-01T23:59:59.000Z

251

Circulating Fluidized Bed Combustion Boiler Project  

E-Print Network (OSTI)

The project to build a PYROFLOW circulating fluidized bed combustion (FBC) boiler at the BFGoodrich Chemical Plant at Henry, Illinois, is described. This project is being partially funded by Illinois to demonstrate the feasibility of utilizing high-sulfur Illinois coal. Design production is 125,000 pounds per hour of 400 psig saturated steam. An Illinois EPA construction permit has been received, engineering design is under way, major equipment is on order, ground breaking occurred in January 1984 and planned commissioning date is late 1985. This paper describes the planned installation and the factors and analyses used to evaluate the technology and justify the project. Design of the project is summarized, including the boiler performance requirements, the PYROFLOW boiler, the coal, limestone and residue handling systems and the pollutant emission limitations.

Farbstein, S. B.; Moreland, T.

1984-01-01T23:59:59.000Z

252

Modeling Energy Consumption of Residential Furnaces and Boilers...  

NLE Websites -- All DOE Office Websites (Extended Search)

Energy Consumption of Residential Furnaces and Boilers in U.S. homes Title Modeling Energy Consumption of Residential Furnaces and Boilers in U.S. homes Publication Type Report...

253

Energy Savings Calculator for Commercial Boilers: Closed Loop...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

purchase? unit(s) Performance Factors Existing What is the capacity of the existing boiler? MBtuhr* What is the thermal efficiency of the existing boiler? % Et New What is the...

254

Oregon Hospital Heats Up with a Biomass Boiler | Department of...  

NLE Websites -- All DOE Office Websites (Extended Search)

Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler December 27, 2012 - 4:30pm Addthis Using money from the Recovery Act, Blue Mountain...

255

Boiler Blowdown Heat Recovery Project Reduces Steam System Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

produced. Much of this heat can be recovered by routing the blown down liquid through a heat exchanger that preheats the boiler's makeup water. A boiler blowdown heat recovery...

256

Biomass Boiler to Heat Oregon School | Department of Energy  

NLE Websites -- All DOE Office Websites (Extended Search)

Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia...

257

Descriptions of Past Research: Boiler Life and Availability Improvement Program  

Science Conference Proceedings (OSTI)

Descriptions of Past Research: Boiler Life and Availability Improvement Program contains summaries of many past Electric Power Research Institute (EPRI) Boiler Life and Availability Improvement Program research and development (R&D) efforts.

2011-09-30T23:59:59.000Z

258

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

259

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

260

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

The feasibility and initial development of an integrated, deterministic model of the various processes governing deposition in fossil boilers was assessed in the Electric Power Research Institute (EPRI) reports Boiler Water Deposition Model for Fossil Fuel Plants, Part 1: Feasibility Study (1004931), published in 2004; Boiler Water Deposition Model for Fossil Fuel Plants, Part 2: Initial Deterministic Model Development and Deposit Characterization (1012207) published in 2007; and Boiler Water Deposition ...

2009-03-12T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


261

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

The feasibility and initial development of an integrated, deterministic model of the various processes governing deposition in fossil boilers was assessed in the following Electric Power Research Institute (EPRI) reports: 1004931, Boiler Water Deposition Model: Part 1: Feasibility Study, published in 2004; 1012207, Boiler Water Deposition Model for Fossil Fuel Plants, Part 2: Initial Deterministic Model Development and Deposit Characterization, published in 2007; 1014128, Boiler Water Deposition Model fo...

2010-01-27T23:59:59.000Z

262

Best Practices: The Engineering Approach For Industrial Boilers  

E-Print Network (OSTI)

A plant's boilers represent a large capital investment, as well as a crucial portion of overall plant operations, regardless of the industry our customers are in. It is important to have systems and procedures in place to protect this investment, as well as plant profitability. Boiler Best Practices represent The Engineering Approach for Boilers-a way to examine mechanical, operational and chemical aspects of the systems (pretreatment through condensate) to ensure reliable boiler operations with no surprises.

Blake, N. R.

2001-05-01T23:59:59.000Z

263

TA-2 Water Boiler Reactor Decommissioning Project  

Science Conference Proceedings (OSTI)

This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

Durbin, M.E. (ed.); Montoya, G.M.

1991-06-01T23:59:59.000Z

264

Materials for Advanced Ultra-Supercritical Steam Boilers  

E-Print Network (OSTI)

Materials for Advanced Ultra-Supercritical Steam Boilers Mike Santella ORNL 25th Annual Conference ­ For Profit Cost Sharing Consortium #12;2 26-May-2010 Materials for Advanced Ultra-Supercritical Steam Boilers Estimated Total Amount of Tubing for a Generic A-USC Boiler Images courtesy of The Babcock & Wilcox Company

265

Density-Enthalpy Phase Diagram 0D Boiler Simulation  

E-Print Network (OSTI)

Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Finite Transitions #12;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Goal

Vuik, Kees

266

1 | P a g e Boiler Gold Rush  

E-Print Network (OSTI)

1 | P a g e Boiler Gold Rush VISION STATEMENT The vision of BGR is twofold: first, help all new by participating in the premiere orientation program in the nation, Boiler Gold Rush. Second, enhance upper leaders for the betterment of the university. PROGRAM GOALS Boiler Gold Rush will provide the following

Ginzel, Matthew

267

Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator  

E-Print Network (OSTI)

Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

Demirel, Melik C.

268

Streams of Steam The Steam Boiler Specification Case Study  

E-Print Network (OSTI)

Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

Cengarle, María Victoria

269

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

The feasibility of modeling the various processes governing deposition in fossil boilers was assessed in EPRI report 1004931, Boiler Water Deposition Model: Part 1: Feasibility Study, published in 2004. This report presents findings of follow-up activities directed toward the ultimate goal of developing an aggregate model that is applicable to the important deposition phenomena in fossil drum-type boilers.

2007-03-26T23:59:59.000Z

270

Digital radiographic systems detect boiler tube cracks  

SciTech Connect

Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

Walker, S. [EPRI, Charlotte, NC (United States)

2008-06-15T23:59:59.000Z

271

Energy Savings Calculator for Commercial Boilers: Closed Loop, Space  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Savings Calculator for Commercial Boilers: Closed Loop, Savings Calculator for Commercial Boilers: Closed Loop, Space Heating Applications Only Energy Savings Calculator for Commercial Boilers: Closed Loop, Space Heating Applications Only October 8, 2013 - 2:23pm Addthis This cost calculator is a screening tool that estimates a product's lifetime energy cost savings at various efficiency levels. Learn more about the base model and other assumptions. Project Type Is this a new installation or a replacement? New Replacement What is the deliverable fluid type? Water Steam What fuel is used? Gas Oil How many boilers will you purchase? unit(s) Performance Factors Existing What is the capacity of the existing boiler? MBtu/hr* What is the thermal efficiency of the existing boiler? % Et New What is the capacity of the new boiler?

272

A Combined Adaptive Law for Fuzzy Iterative Learning Control of Nonlinear Systems With Varying Control Tasks  

Science Conference Proceedings (OSTI)

To deal with the iterative control of uncertain nonlinear systems with varying control tasks, nonzero initial resetting state errors, and nonrepeatable mismatched input disturbance, a new adaptive fuzzy iterative learning controller is proposed in this ... Keywords: Adaptive control, fuzzy system, iterative learning control (ILC), nonlinear systems

Chiang-Ju Chien

2008-02-01T23:59:59.000Z

273

Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994  

SciTech Connect

The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

Sommer, T.; Melick, T.; Morrison, D.

1994-12-31T23:59:59.000Z

274

Oxy-Combustion Boiler Material Development  

SciTech Connect

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31T23:59:59.000Z

275

Oxy-Combustion Boiler Material Development  

SciTech Connect

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31T23:59:59.000Z

276

Cost-Effective Industrial Boiler Plant Efficiency Advancements  

E-Print Network (OSTI)

Natural gas and electricity are expensive to the extent that annual fuel and power costs can approach the initial cost of an industrial boiler plant. Within this context, this paper examines several cost-effective efficiency advancements that were implemented during a recently completed boiler plant replacement project at a large semiconductor manufacturing complex. The "new" boiler plant began service in November, 1996 and consists of four 75,000 lb/hr water-tube boilers burning natural gas and producing 210 psig saturated steam for heating and humidification. Efficiency advancements include: 1) Reheating of cleanroom make-up air with heat extracted during precooling. 2) Preheating of combustion air with heat extracted from boiler flue gas. 3) Preheating of boiler feedwater with heat extracted from the exhaust of a nearby gas turbine. 4) Variable speed operation of boiler feedwater pumps and forced-draft fans. 5) Preheating of boiler make-up water with heat extracted from boiler blow-down. These efficiency advancements should prove of interest to industrial energy users faced with replacement of aging, inefficient boiler plants, rising fuel and power prices, and increasing pressures to reduce operating costs in order to enhance competitiveness.

Fiorino, D. P.

1997-04-01T23:59:59.000Z

277

Recovery Boiler Superheater Ash Corrosion Field Study  

SciTech Connect

With the trend towards increasing the energy efficiency of black liquor recovery boilers operated in North America, there is a need to utilize superheater tubes with increased corrosion resistance that will permit operation at higher temperatures and pressures. In an effort to identify alloys with improved corrosion resistance under more harsh operating conditions, a field exposure was conducted that involved the insertion of an air-cooled probe, containing six candidate alloys, into the superheater section of an operating recovery boiler. A metallographic examination, complete with corrosion scale characterization using EMPA, was conducted after a 1,000 hour exposure period. Based on the results, a ranking of alloys based on corrosion performance was obtained.

Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

2010-01-01T23:59:59.000Z

278

Biomass Cofiring in Coal-Fired Boilers  

DOE Green Energy (OSTI)

Cofiring biomass-for example, forestry residues such as wood chips-with coal in existing boilers is one of the easiest biomass technologies to implement in a federal facility. The current practice is to substitute biomass for up to 20% of the coal in the boiler. Cofiring has many benefits: it helps to reduce fuel costs as well as the use of landfills, and it curbs emissions of sulfur oxide, nitrogen oxide, and the greenhouse gases associated with burning fossil fuels. This Federal Technology Alert was prepared by the Department of Energy's Federal Energy Management Program to give federal facility managers the information they need to decide whether they should pursue biomass cofiring at their facilities.

Not Available

2004-06-01T23:59:59.000Z

279

Recovery of Water from Boiler Flue Gas  

NLE Websites -- All DOE Office Websites (Extended Search)

RecoveRy of WateR fRom BoileR flue Gas RecoveRy of WateR fRom BoileR flue Gas Background Coal-fired power plants require large volumes of water for efficient operation, primarily for cooling purposes. Public concern over water use is increasing, particularly in water stressed areas of the country. Analyses conducted by the U.S. Department of Energy's National Energy Technology Laboratory predict significant increases in power plant freshwater consumption over the coming years, encouraging the development of technologies to reduce this water loss. Power plant freshwater consumption refers to the quantity of water withdrawn from a water body that is not returned to the source but is lost to evaporation, while water withdrawal refers to the total quantity of water removed from a water source.

280

Impacts of Static Pressure Reset on VAV System Air Leakage, Fan Power and Thermal Energy - Part 2: Case Demonstration for a Typical Climate System  

E-Print Network (OSTI)

In Part 1 of this paper, the theoretical models, integrating the fan airflow, fan head, air leakage factors, are developed to analyze the impacts of the static pressure reset on both pressure dependent and pressure independent terminal boxes. In this part, a simulated air handling unit (AHU) system in Omaha NE is used to demonstrate the energy savings performance in one typical climate year. This AHU system has a static pressure reset system and two constant static pressure systems, one having pressure dependent terminal boxes and one having pressure independent terminal boxes. These simulated systems were compared mainly on the basis of fan power energy consumption and thermal energy consumption in totally a year. The example presents a good agreement with the theoretical model and simulation results. It was also shown that static pressure reset provides a promising and challenging way for the energy performance in VAV system.

Liu, M.; Zheng, K.; Wu, L.; Wang, Z.; Johnson, C.

2007-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


281

Simulating aerosol formation and effects in NOx absorption in oxy-fired boiler gas processing units using Aspen Plus.  

E-Print Network (OSTI)

??Oxy-fired boilers are receiving increasing focus as a potential response to reduced boiler emissions limits and greenhouse gas legislation. Among the challenges in cleaning boiler (more)

Schmidt, David Daniel

2013-01-01T23:59:59.000Z

282

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. Ultrasupercritical (USC...

2011-12-23T23:59:59.000Z

283

Effect of Operational Transients on Boiler Damage  

Science Conference Proceedings (OSTI)

It is increasingly the case that utility systems demand more flexibility in a unit's ability to respond to dispatch requirements, which can create a conflict between maximizing efficient operation and limiting damage accumulation. A boiler can be operated in various cycling modes and can be subjected to planned and unplanned transients associated with load following, minimum load operation, forced cooling, variable pressure operation, increased ramp rates, increased attemperation, over-temperature operat...

2009-03-24T23:59:59.000Z

284

Impact of Operating Factors on Boiler Availability  

Science Conference Proceedings (OSTI)

As utilities strive to achieve higher reliability and lower operation and maintenance (O&M) costs for their fossil-fired power plants, changing plant operating conditions will provide even greater challenges in meeting those objectives. This report summarizes the cause and effect relationships that exist between operating conditions and boiler component reliability. It is an initial step in developing the tools and technology that will enable utilities to meet their objectives in an ever more competitive...

2000-12-19T23:59:59.000Z

285

Boiler Chemical Cleaning Waste Management Manual  

Science Conference Proceedings (OSTI)

Chemical cleaning to remove tube deposits/oxides that occur during unit operation or scale during unit commissioning from conventional fossil plants and combined cycle plants with heat recovery steam generators (HRSGs) will result in the generation of a waste solution. The waste contains residual solvent and elevated levels of heavy metals (primarily iron and copper) in addition to rinse and passivation solutions. An earlier manual, Boiler Chemical Cleaning Wastes Management Manual (EPRI ...

2013-12-20T23:59:59.000Z

286

Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, June--September 1990  

SciTech Connect

The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE`s Clean Coal Technology Program Round II.

Not Available

1990-12-31T23:59:59.000Z

287

Control of coal combustion SO{sub 2} and NO{sub x} emissions by in-boiler injection of CMA. Final project report, July 1, 1992--December 31, 1994  

Science Conference Proceedings (OSTI)

A study was conducted to determine the efficacy of carboxylic calcium and magnesium salts (e.g., calcium magnesium acetate or CMA, CaMg{sub 2}(CH{sub 2}COOH){sub 6}) for the simultaneous removal of SO{sub 2} and NO{sub x} in oxygen-lean atmospheres. Experiments were performed in a high-temperature furnace that simulated the post-flame environment of a coal-fired boiler by providing similar temperatures and partial pressures of SO{sub 2}, NO{sub x} CO{sub 2} and O{sub 2}. When injected into a hot environment, the salts calcined and formed highly porous {open_quotes}popcorn{close_quotes}-like cenospheres. Residual MgO and/or CaCO{sub 3} and CaO reacted heterogeneously with SO{sub 2} to form MgSO{sub 4} and/or CaCO{sub 4}. The organic components - which can be manufactured from wastes such as sewage sludge - gasified and reduced NO{sub x }to N{sub 2} efficiently if the atmosphere was moderately fuel-rich. Dry-injected CMA particles at a Ca/S ratio of 2, residence time of 1 second and bulk equivalence ratio of 1.3 removed over 90% of SO{sub 2} and NO{sub x} at gas temperatures {>=} 950{degrees}C. When the furnace isothermal zone was {acid salts as dual SO{sub 2}-NO{sub x} reduction agents. For example, wet injection of the salts could be combined with less expensive hydrocarbons such as lignite or even polymers such as poly(ethylene) that could be extracted from the municipal waste stream.

Levendis, Y.A.

1995-04-01T23:59:59.000Z

288

New Boilers, Big Savings for Minnesota County | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

New Boilers, Big Savings for Minnesota County New Boilers, Big Savings for Minnesota County New Boilers, Big Savings for Minnesota County August 25, 2010 - 12:00pm Addthis Paul Lester Communications Specialist, Office of Energy Efficiency and Renewable Energy Officials at Sherburne County's Government Center in Minnesota had a problem: the complex's original boilers, installed in 1972, were in desperate need of replacing. The two boilers were inefficient, labor intensive and well past their life expectancy. Any upgrades to the system were put on hold as the county tightened its purse strings amid a tough economy. "We kept asking: 'Can we make these things last one more year?'" says Dave Lucas, Sherburne County's solid waste administrator. However, hopes for a new set of boilers were revived in April after the

289

Covered Product Category: Commercial Boiler | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Commercial Boiler Commercial Boiler Covered Product Category: Commercial Boiler October 7, 2013 - 10:27am Addthis What's Covered All Federal purchases of hot water or steam boilers (using either oil or gas) with a rated capacity (Btu/h) of 300,000-10,000,000 must meet or exceed FEMP-designated thermal efficiencies. FEMP provides acquisition guidance and Federal efficiency requirements across a variety of product categories, including commercial boilers, which is a FEMP-designated product category. Federal laws and executive orders mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law. Meeting Energy Efficiency Requirements for Commercial Boilers Table 1 displays the FEMP-designated minimum efficiency requirements for

290

Gas-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces May 16, 2013 - 4:36pm Addthis A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of your home. Your gas boiler or furnace can be retrofitted to improve its energy efficiency. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

291

Oil-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. What does this mean for me? If you have an oil furnace or boiler, you can now burn oil blended

292

Oil-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. What does this mean for me? If you have an oil furnace or boiler, you can now burn oil blended

293

Gas-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces May 16, 2013 - 4:36pm Addthis A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of your home. Your gas boiler or furnace can be retrofitted to improve its energy efficiency. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

294

New Boilers, Big Savings for Minnesota County | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boilers, Big Savings for Minnesota County Boilers, Big Savings for Minnesota County New Boilers, Big Savings for Minnesota County August 25, 2010 - 12:00pm Addthis Paul Lester Communications Specialist, Office of Energy Efficiency and Renewable Energy Officials at Sherburne County's Government Center in Minnesota had a problem: the complex's original boilers, installed in 1972, were in desperate need of replacing. The two boilers were inefficient, labor intensive and well past their life expectancy. Any upgrades to the system were put on hold as the county tightened its purse strings amid a tough economy. "We kept asking: 'Can we make these things last one more year?'" says Dave Lucas, Sherburne County's solid waste administrator. However, hopes for a new set of boilers were revived in April after the

295

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

Accumulation of internal deposits can adversely affect the performance and availability of boilers and turbines in fossil steam-water cycles. Deposition in drum boilers has been identified as the area of broadest concern to the industry; therefore, an improved understanding of deposition in drum boilers is expected to represent the greatest source of benefits and value to end users. The overall objective of the modeling described here is to develop a comprehensive, integrated model for deposition process...

2011-12-16T23:59:59.000Z

296

Energy savings from operation and maintenance training for apartment boiler heating systems  

SciTech Connect

The Portland Energy Office provided operation and maintenance (O M) training to the operators of boiler heating systems for ten low-income apartment complexes in the Fall of 1990. This study tracked energy usage before and after O M training to see if savings occurred. Training was provided on both weatherized and non-weatherized apartments to find out if weatherization impacted the amount of O M savings to be obtained. Also, energy savings from the O M training and building shell weatherization are compared. The O M training averaged about four hours per building. Content was adjusted at each site to match needs of the boiler and operator. The Energy Office also provided a boiler tune-up by a service technician. The training stressed low-cost and no-cost measures which operators could either do themselves or hire service help to implement. It also emphasized boiler safety. Nine of the ten apartment complexes in the study used less energy per heating degree-day after the O M help. Average savings were 10%. Four apartments chosen randomly as controls had negative savings; they used slightly more energy during the same post-O M time frame. Weatherized and unweatherized apartments showed similar savings after the O M help, 10% and 11% percent respectively. Savings from weatherization of six of the apartments in the winter of 1988--1989 were also measured. A low average of only 4% was observed, reflecting negative savings in two buildings.

1992-02-01T23:59:59.000Z

297

Improve Your Boiler's Combustion Efficiency  

SciTech Connect

This revised ITP tip sheet on boiler combustion efficiency provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

2006-01-01T23:59:59.000Z

298

Simulation of Combustion and Thermal Flow inside an Industrial Boiler.  

E-Print Network (OSTI)

??Industrial boilers that produce steam or electric power represent a large capital investment as well as a crucial facility for overall plant operations. In real (more)

Saripalli, Raja

2004-01-01T23:59:59.000Z

299

Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

State and local government resources Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy: AstraZeneca - Newark This profiles explains how Astrazeneca's Newark...

300

Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

State and local government resources Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy: Allergan - Westport This profiles explains how Allergan's Westport facility...

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


301

Boiler Tune-ups: Improve efficiency, reduce pollution, and save...  

NLE Websites -- All DOE Office Websites (Extended Search)

Boiler Tune-ups: Improve efficiency, reduce pollution, and save money Secondary menu About us Press room Contact Us Portfolio Manager Login Facility owners and managers Existing...

302

Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

State and local government resources Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy: Boeing Philadelphia This profiles explains how Beoing's Philadelphia plant...

303

Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

State and local government resources Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy: Cargill Krefeld This profiles explains how Cargill's Krefeld mill saved...

304

Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy...  

NLE Websites -- All DOE Office Websites (Extended Search)

State and local government resources Profiles in Energy Efficiency Boiler Upgrades Save Money & Energy: GM Marion & Orion This profiles explains how GM's Marion & Orion facilities...

305

Flame Doctor for Cyclone Boilers: Beta Demonstration Program  

Science Conference Proceedings (OSTI)

This report describes the results of the beta demonstration of the Flame Doctor system as it is applied to cyclone boilers.

2012-07-10T23:59:59.000Z

306

Shattering Kraft Recovery Boiler Smelt by a Steam Jet.  

E-Print Network (OSTI)

??Kraft recovery boiler smelt is shattered into small droplets by an impinging steam jet to prevent smelt-water explosions in the dissolving tank. Inadequate shattering increases (more)

Taranenko, Anton

2013-01-01T23:59:59.000Z

307

Modeling of a Drum Boiler Using MATLAB/Simulink.  

E-Print Network (OSTI)

??A dynamic simulator was developed for a natural circulation drum type boiler through a joint Youngstown State University/The Babcock and Wilcox Company cooperative agreement. The (more)

Anderson, Scott B.

2008-01-01T23:59:59.000Z

308

Nanostructured Environmental Barrier Coatings for Corrosion Resistance in Recovery Boilers.  

E-Print Network (OSTI)

??Corrosion of components in a recovery boiler is a major problem faced by the pulp and paper industry. The superheater tubes get severely corroded due (more)

Rao, Shishir

2011-01-01T23:59:59.000Z

309

Improving Boiler Efficiency Modeling Based on Ambient Air Temperature  

E-Print Network (OSTI)

Optimum economic operation in a large power plant can cut operating costs substantially. Individual plant equipment should be operated under conditions that are most favorable for maximizing its efficiency. It is widely accepted that boiler load significantly effects boiler efficiency. In the study reported here, the measured performance of a 300,000 lb/h steam boiler was found to show more dependence on ambient air temperature than on boiler load. It also showed an unexplained dependence on the month of the year that is comparable to the load dependence.

Zhou, J.; Deng, S.; Claridge, D. E.; Haberl, J. S.; Turner, W. D.

2002-05-01T23:59:59.000Z

310

Improving Boiler Efficiency Modeling Based On Ambient Air Temperature  

E-Print Network (OSTI)

Optimum economic operation in a large power plant can cut operating costs substantially. Individual plant equipment should be operated under conditions that are most favorable for maximizing its efficiency. It is widely accepted that boiler load significantly effects boiler efficiency. In the study reported here, the measured performance of a 300,000 lb/h steam boiler was found to show more dependence on ambient air temperature than on boiler load. It also showed an unexplained dependence on the month of the year that is comparable to the load dependence.

Zhou, J.; Deng, S.; Turner, W. D.; Claridge, D. E.; Haberl, J. S.

2002-01-01T23:59:59.000Z

311

Biomass Boiler and Furnace Emissions and Safety Regulations in...  

Open Energy Info (EERE)

in the Northeast States Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Agency...

312

Control of coal combustion SO{sub 2} and NO{sub x} emissions by in-boiler injection of CMA. Final project report, July 1, 1992--December 31, 1994  

SciTech Connect

A study was conducted to determine the efficacy of carboxylic calcium and magnesium salts (e.g., calcium magnesium acetate or CMA, CaMg{sub 2}(CH{sub 2}COOH){sub 6}) for the simultaneous removal of SO{sub 2} and NO{sub x} in oxygen-lean atmospheres. Experiments were performed in a high-temperature furnace that simulated the post-flame environment of a coal-fired boiler by providing similar temperatures and partial pressures of SO{sub 2}, NO{sub x} CO{sub 2} and O{sub 2}. When injected into a hot environment, the salts calcined and formed highly porous {open_quotes}popcorn{close_quotes}-like cenospheres. Residual MgO and/or CaCO{sub 3} and CaO reacted heterogeneously with SO{sub 2} to form MgSO{sub 4} and/or CaCO{sub 4}. The organic components - which can be manufactured from wastes such as sewage sludge - gasified and reduced NO{sub x }to N{sub 2} efficiently if the atmosphere was moderately fuel-rich. Dry-injected CMA particles at a Ca/S ratio of 2, residence time of 1 second and bulk equivalence ratio of 1.3 removed over 90% of SO{sub 2} and NO{sub x} at gas temperatures {>=} 950{degrees}C. When the furnace isothermal zone was {<=} 950{degrees}C, Ca was essentially inert in the furnace quenching zone, while Mg continued to sorb SO{sub 2} as the gas temperature cooled at a rate of -130{degrees}C/sec. Hence, the removal of SO{sub 2} by CMA could continue for nearly the entire residence time of emissions in the exhaust stream of a power plant. Additional research is needed to improve the efficiency and reduce the cost of the relatively expensive carboxylic acid salts as dual SO{sub 2}-NO{sub x} reduction agents. For example, wet injection of the salts could be combined with less expensive hydrocarbons such as lignite or even polymers such as poly(ethylene) that could be extracted from the municipal waste stream.

Levendis, Y.A.

1995-04-01T23:59:59.000Z

313

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network (OSTI)

allow ultra-supercritical boilers to achieve still higherthat supercritical-coal boilers, at least in the 1970s, didGW/year) by type of boiler. Source: [25]. Net Efficiency (

Yeh, Sonia; Rubin, Edward S.

2007-01-01T23:59:59.000Z

314

Robust Output Feedback Stabilization of Nonlinear Interconnected Systems with Application to an Industrial Utility Boiler  

E-Print Network (OSTI)

to an Industrial Utility Boiler Adarsha Swarnakar, Horacio Jose Marquez and Tongwen Chen Abstract-- This paper boiler (Utility boiler), where the nonlinear model describes the complicated dynamics of the drum

Marquez, Horacio J.

315

NETL: Mercury Emissions Control Technologies - University of...  

NLE Websites -- All DOE Office Websites (Extended Search)

Using SCR and SNCR NOx Control Technologies Determination of the Speciated Mercury Inventory at Four Coal-Fired Boilers Using Continuous Hg Monitors Longer-Term Testing of...

316

Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler; a DOE Assessment  

Science Conference Proceedings (OSTI)

The results from the GR-LNB technology demonstrated by EER at Cherokee Station approached, but did not meet, the CCT project's performance objectives. Acceptable unit operability was achieved with both the GR and the LNB components. The gas reburning component of the process appears to be broadly applicable for retrofit NO{sub x} control to most utility boilers and, in particular, to wet-bottom cyclone boilers, which are high NO{sub x} emitters and are difficult to control (LNB technology is not applicable to cyclone boilers). GR-LNB can reduce NO{sub x} to mandated emissions levels under Title IV of the CAAA without significant, adverse boiler impacts. The GR-LNB process may be applicable to boilers significantly larger than the demonstration unit, provided there is adequate dispersion and mixing of injected natural gas. Major results of the demonstration project are summarized as follows: NO{sub x}-emissions reductions averaging 64% were achieved with 12.5% gas heat input in long-term tests on a 158-MWe (net) wall-fired unit. The target reduction level of 70% was achieved only on a short-term basis with higher gas consumption. The thermal performance of coal-fired boilers is not significantly affected by GR-LNB. Convective section steam temperatures can be controlled within acceptable limits. Thermal efficiency is decreased by a small amount (about 0.8%), because of increased dry gas loss and higher moisture in the flue gas as a result of the GR process. Furnace slagging and convective section fouling can be adequately controlled. Because of the higher hydrogen/carbon (H/C) ratio of natural gas compared with coal, use of the GR process results in a modest reduction in CO{sub 2} emissions. SO{sub 2} and particulate emissions are reduced in direct proportion to the fraction of heat supplied by natural gas.

National Energy Technology Laboratory

2001-02-28T23:59:59.000Z

317

Condensing Heat Exchangers Optimize Steam Boilers  

E-Print Network (OSTI)

The development of fluorocarbon resin covered tubes has advanced to the point where full scale marketing in connection with condensing heat exchangers has begun. Field installations show simple paybacks of one to one and a half years with resulting steam boiler fuel to steam efficiencies in excess of 90%. The studies and evaluations done to date indicate that units of this type will be cost effective in sizes ranging from 10,000 to 300,0000 steam per hour as long as cold makeup water is available for preheating with the waste flue gases.

Sullivan, B.; Sullivan, P. A.

1983-01-01T23:59:59.000Z

318

Failure Analysis of Two 80 HP Multiport Boilers - Programmaster.org  

Science Conference Proceedings (OSTI)

Presentation Title, Failure Analysis of Two 80 HP Multiport Boilers ... microstructure and the scale collected suggested overheating of the boiler during service.

319

Sigma Phase Embrittlement of a Boiler Tube Lug - Programmaster.org  

Science Conference Proceedings (OSTI)

Presentation Title, Sigma Phase Embrittlement of a Boiler Tube Lug ... which dissolves in temperatures above 1800 F. Boilers commonly operate at 1800- 2100...

320

Boiler Gold Rush Prof. Johnny Brown (MATH 700)  

E-Print Network (OSTI)

Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;#12;#12;David McCullough, Jr help Always be prepared #12;Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;

Brown, Johnny E.

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


321

Modelling of a Utility Boiler Using Parallel Computing  

Science Conference Proceedings (OSTI)

A mathematical model for the simulation of the turbulent reactive flow and heat transfer in a power station boiler has been parallelized. The mathematical model is based on the numerical solution of the governing equations for mass, momentum, energy ... Keywords: boilers, computational fluid dynamics, discrete ordinates, parallel processing, radiative heat transfer, turbulent reactive flows

P. J. Coelho; P. A. Novo; M. G. Carvalho

1999-03-01T23:59:59.000Z

322

CenterPoint Energy (Gas) - Commercial Efficiency Rebates (Oklahoma) |  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Commercial Efficiency Rebates (Oklahoma) Commercial Efficiency Rebates (Oklahoma) CenterPoint Energy (Gas) - Commercial Efficiency Rebates (Oklahoma) < Back Eligibility Commercial Industrial Savings Category Heating & Cooling Commercial Heating & Cooling Heating Construction Appliances & Electronics Water Heating Maximum Rebate Boilers: 25% of equipment costs Modulating Boiler Controls: 25% Vent Dampers: $250/boiler Boiler Reset Controls: $150/control system Program Info State Oklahoma Program Type Utility Rebate Program Rebate Amount Forced-Air Furnace: $300-$400 Direct Vent Wall Furnace: $200 Hydronic Heating System: $300 Boilers: $1400-$2000/MMBtu input Modulating Boiler Controls: $1,000/MMBtu input Vent Dampers: 25% of cost Boiler Reset/Cut-Out Controls: up to $150/system Tankless Water Heater: $250

323

Kingsnorth PS Unit 3: Boiler Demonstration of TR-Tech ECT STAR PF Flow Meters  

Science Conference Proceedings (OSTI)

Following an earlier demonstration at Kingsnorth of five pulverized fuel (PF) flow technologies, Power Technology undertook a full boiler demonstration of the TR-Tech ECT STAR system. This was an internationally funded project with contributions from TXU Europe, EPRI, Hongkong Electric Corporation, and assistance and research funds from PowerGen's Strategic Technology Plan (STP). The project assessed the suitability of long-term operation of a PF flow measurement system's ultimate inclusion in a control ...

2002-10-22T23:59:59.000Z

324

Understanding Mercury Chemistry in Coal-Fired Boilers: Biennial Report December 2001 December 2003  

Science Conference Proceedings (OSTI)

This report describes progress on a research program cosponsored by Tennessee Valley Authority (TVA) and the U.S. Environmental Protection Agency (EPA). The overall objective of this program is to gain an understanding of the chemistry and kinetics of mercury speciation in post-furnace regions of coal-fired utility boilers, in order to enhance the oxidation of elemental mercury for subsequent capture by air pollution controls, such as electrostatic precipitators (ESPs), baghouses, and especially sulfur d...

2003-12-17T23:59:59.000Z

325

A noise rejection deadbeat control technique for active power filter  

Science Conference Proceedings (OSTI)

Compared with power filter, active power filter has a lot of advantages and it is an efficient technique to eliminate or limit the harmonic pollution in power system. However, the control of active power filter is very complex, and the control of current ... Keywords: active power filter, current control technique, deadbeat control, noise rejection, periodic noise, resetting integrator, sampling noise

Li-Dan Zhou; Mansoor Mansoor; Qian Ai; Da Xie; Chen Chen

2005-10-01T23:59:59.000Z

326

Best Management Practice: Boiler/Steam Systems | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Best Management Practice: Boiler/Steam Systems Best Management Practice: Boiler/Steam Systems Best Management Practice: Boiler/Steam Systems October 7, 2013 - 3:17pm Addthis Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned. Operation and Maintenance Options To maintain water efficiency in operations and maintenance, Federal agencies should: Develop and implement a routine inspection and maintenance program to check steam traps and steam lines for leaks. Repair leaks and replace faulty steam traps as soon as possible. Develop and implement a boiler tuning program to be completed a minimum of

327

Base load fuel comsumption with radiant boiler simulation  

Science Conference Proceedings (OSTI)

The operating point of an oil fired radiant boiler, 580 Megawatt capacity, is critical in maximizing the availability, performance, reliability, and maintainability of a power producing system. Operating the unit above the design operating point causes outages to occur sooner than scheduled. When the boiler is operated below the design operating point, fuel is wasted because the quantity of fuel required to operate a radiant boiler is the same, whether the design setpoint is maintained or not. This paper demonstrates by means of simulation software that the boiler design setpoints is critical to fuel consumption and optimum output megawatts. A boiler with this capacity is used to provide a portion of the base load of an electric utility in order to sustain revenues and maintain reliable generation.

Shwehdi, M.H. (Pennsylvania State Univ., Wilkes-Barre, Lehman, PA (United States)); Hughes, C.M. (Naval Aviation Depot, NAS Jacksonville, Jacksonville, FL (United States)); Quasem, M.A. (Howard Univ. School of Business, Washington, DC (United States))

1992-12-01T23:59:59.000Z

328

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-04-23T23:59:59.000Z

329

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-01-31T23:59:59.000Z

330

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

2003-04-21T23:59:59.000Z

331

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-01-31T23:59:59.000Z

332

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-04-27T23:59:59.000Z

333

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-01-23T23:59:59.000Z

334

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-04-20T23:59:59.000Z

335

Boiler Materials for Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-07-17T23:59:59.000Z

336

Boiler Materials For Ultrasupercritical Coal Power Plants  

Science Conference Proceedings (OSTI)

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-09-30T23:59:59.000Z

337

Dover Textiles - A Case History on Retrofitting Factories with a Boiler System Fueled on Coal, Wood and Waste  

E-Print Network (OSTI)

The shortage of affordable gas and oil boiler fuels and the recent Iran/Iraq war underscores the urgent need for the American industrial system to convert to domestically controlled fuels and particularly coal, wood, and waste. More talk than action has been present. However, Dover Textiles, Shelby, North Carolina, is a major textile concern which has aggressively addressed the high cost and vulnerability of oil, as well as the increasing cost of natural gas, for their boiler system by purchasing a coal, wood, and waste fired boiler system to serve two plants. This case history will document payback periods of less than three years; return on investments of 20% plus; benefits of North Carolina and federal investment tax credits; EPA considerations, which in this case required no additional capital investment; fuel supply; material handling; ash removal; and other design considerations.

Pincelli, R. D.

1981-01-01T23:59:59.000Z

338

Peak Demand Reduction from Pre-Cooling with Zone Temperature Reset in an Office Building  

E-Print Network (OSTI)

Use of Building Thermal Mass to Offset Cooling Loads. ASHRAEThe Role of Thermal Mass on the Cooling Load of Buildings.to reduce peak cooling loads with thermal mass control.

Xu, Peng

2010-01-01T23:59:59.000Z

339

Peak demand reduction from pre-cooling with zone temperature reset in an office building  

E-Print Network (OSTI)

Use of Building Thermal Mass to Offset Cooling Loads. ASHRAEThe Role of Thermal Mass on the Cooling Load of Buildings.to reduce peak cooling loads with thermal mass control.

Xu, Peng; Haves, Philip; Piette, Mary Ann; Braun, James

2004-01-01T23:59:59.000Z

340

Cubing the Kyoto Protocol: Post-Copenhagen Regulatory Reforms to Reset the Global Thermostat  

E-Print Network (OSTI)

are from combustion of fossil fuels. 114 A fossil fuelparticularly from fossil-fuel sources, is very likely to beJacobson, Control of Fossil-Fuel Particulate Black Carbon

Ferrey, Steven

2010-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


341

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally-acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national perspective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan

2002-04-15T23:59:59.000Z

342

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2003-01-20T23:59:59.000Z

343

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2002-07-15T23:59:59.000Z

344

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

Science Conference Proceedings (OSTI)

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2002-10-15T23:59:59.000Z

345

SNAP I MERCURY BOILER DEVELOPMENT, JANUARY 1957 TO JUNE 1959  

SciTech Connect

The mercury-boiler development program was undertaken to develop a system that would utilize the heat of radioisotope decay to boil and superheat mercury vapor for use with a small turbine-generator package. Through the use of a Rankine cycle, the mercury vapor can be provided continuously to power a turbine-driven alternator and produce electricity for extended periods of time. This mercury boiler and the related power-conversion system was planned for a satellite that would orbit the earth. This system design and development program was designated as SNAP-I. Development of the mercury boiler is described and a chronological description of the various mercury-boiler concepts is presented. The applicable results of an extensive literature survey of mercury are included. The mercury-boiler experimental-test-program description provides complete coverage of each experimental boiler and its relation to the system design of that period. A summary of all mercury boilers and their final disposition is also given. (auth)

Jicha, J.; Keenan, J.J.

1960-06-01T23:59:59.000Z

346

Advanced Materials for Ultra Supercritical Boiler Systems  

NLE Websites -- All DOE Office Websites (Extended Search)

Road Road P.O. Box 880 Morgantown, WV 26507-0880 304-285-4721 robert.romanosky@netl.doe.gov Patricia a. Rawls Project Manager National Energy Technology Laboratory 626 Cochrans Mill Road P.O. Box 10940 Pittsburgh, PA 15236-0940 412-386-5882 patricia.rawls@netl.doe.gov Robert M. Purgert Prime Contractor and Administrator Energy Industries of Ohio 6100 Oak Tree Boulevard, Suite 200 Independence, OH 44131-6914 216-643-2952 purgert@msn.com AdvAnced MAteriAls for UltrA sUpercriticAl Boiler systeMs Description A consortium led by the U.S. Department of Energy (DOE) Office of Fossil Energy (FE) has conducted the first phase of a multiyear program to develop materials technology for use in advanced ultra supercritical (USC) coal-fired power plants. The advanced materials developed in this project are essential for construction of

347

Rapid ignition of fluidized bed boiler  

DOE Patents (OSTI)

A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

Osborn, Liman D. (Alexandria, VA)

1976-12-14T23:59:59.000Z

348

Boiler Efficiency--Consider All the Angles  

E-Print Network (OSTI)

The cost of steam has become a very real part of Product cost. U.S. Industry strives to become more fuel efficient, while increasing productivity. At the same time it must adhere to stringent emission regulations. The plant manager is faced with a bewildering number of avenues to explore to achieve efficiency improvements through the use of the widest conceivable array of products. These range from simple fuel additives to highly sophisticated Computer Programs. Each has merit. This paper recognizes that only a small percentage of plant managers have an in-depth understanding of combustion processes and presents simple yet factual measurements for the determination of boiler combustion, operating and maintenance efficiencies.

Blakeley, C. P.

1981-01-01T23:59:59.000Z

349

Achieving New Source Performance Standards (NSPS) Emission Standards Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion  

SciTech Connect

The objective of this project was to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub X} emission levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project plan consisted of the integration of low-NO{sub X} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The plan included the use of sophisticated neural networks or other artificial intelligence technologies and complex software to optimize several operating parameters, including NO{sub X} emissions, boiler efficiency, and CO emissions. The program was set up in three phases. In Phase I, the boiler was equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler was equipped with burner modifications designed to reduce NO{sub X} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler was to be equipped with an overfire air system to permit deep reductions in NO{sub X} emissions. Integration of the overfire air system with the improvements made in Phases I and II would permit optimization of boiler performance, output, and emissions. This report summarizes the overall results from Phases I and II of the project. A significant amount of data was collected from the combustion sensors, coal flow monitoring equipment, and other existing boiler instrumentation to monitor performance of the burner modifications and the coal flow balancing equipment.

Wayne Penrod

2006-12-31T23:59:59.000Z

350

Development of a Combination Boiler Simulator using General Purpose Simulation Tools, ISA01-P1063, paper presented at  

E-Print Network (OSTI)

This paper describes the methodology with which a detailed simulation of a typical Combination Boiler (multiple-fuel) was developed for use in training and analysis. The boiler that was simulated is a vintage Riley Traveling Grate Spreader Stoker-fired drum unit that is fired by crushed coal and wood bark. It is controlled by a Digital Control System (DCS) and is installed in a paper-mill powerhouse, which is owned by a major paper-manufacturing corporation. Many of the personnel who have operated this boiler for the last 30 to 40 years are nearing retirement age, and the customer felt it was important to have a tool which could be used to familiarize new personnel with boiler operations, and to provide training for current personnel as they worked their way to Operator status. In addition, it could be used to evaluate system design changes prior to them being implemented on the real system. The customer desired a simulation platform that was open, that is, not dependent on a control vendor or special hardware. It needed to run in real-time to be useful for training, and it was also required that it be on a personal computer platform utilizing the Windows operating system. The simulator was constructed using general-purpose simulation software and graphic user interface (GUI) tools. The simulator system was delivered on a networked three-PC platform, with touch-screens and a special keyboard for emulating the actual DCS keyboard. The resulting simulation includes very detailed mathematical models of the combustion and steam generation processes. The simulator is used to teach startup, shutdown, maneuvering and the proper response to various system upsets. It was also utilized as the platform for testing design changes which significantly modified the over-fire air, coal and bark fuel systems, and a complete revision to the boiler control strategy.

Philip S. Bartells; Joseph S. Gauthier

2001-01-01T23:59:59.000Z

351

STATEMENT OF CONSIDERATIONS REQUEST BY ALSTOM ENVIRONMENTAL CONTROL...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

sorbent injection on different applications of utility coal-fired boilers to control mercury emissions. The work under this agreement is expected to take place from December 2003...

352

Biomass Boiler to Heat Oregon School | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Joel Danforth Project Officer, Golden Field Office What will the project do? The boiler system will have a capacity of up to 3 Million Metric British Thermal Units (MMBTU) per hour and will be fueled by locally derived wood-pellet feedstocks. A new school in Vernonia, Oregon is beginning to take form as the town

353

Biomass Boiler to Heat Oregon School | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Joel Danforth Project Officer, Golden Field Office What will the project do? The boiler system will have a capacity of up to 3 Million Metric British Thermal Units (MMBTU) per hour and will be fueled by locally derived wood-pellet feedstocks. A new school in Vernonia, Oregon is beginning to take form as the town

354

Commonwealth Small Pellet Boiler Grant Program | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Commonwealth Small Pellet Boiler Grant Program Commonwealth Small Pellet Boiler Grant Program Commonwealth Small Pellet Boiler Grant Program < Back Eligibility Commercial Residential Savings Category Heating & Cooling Commercial Heating & Cooling Heating Bioenergy Maximum Rebate $15,000 Program Info Funding Source Massachusetts Renewable Energy Trust Fund Start Date 03/2013 State Massachusetts Program Type State Rebate Program Rebate Amount Base Grant: $7,000 Automated Conveyance of Fuel Adder: $3,000 Thermal Storage Adder: $2,000 Solar Thermal Hybrid System Adder: $1,000 Moderate Income Adder or Moderate Home Value Adder: $2,000 Maximum Grant: $15,000 Provider Massachusetts Clean Energy Center The Massachusetts Clean Energy Center (MassCEC) and the Department of Energy Resources (DOER) are offering the Commonwealth Small Pellet Boiler

355

FIELD PERFORMANCE OF EROSION RESISTANT MATERIALS ON BOILER INDUCED...  

Office of Scientific and Technical Information (OSTI)

15 Fan design data for units 5 - 9 ... 16 FIELD P E R F O R M A N C E OF ' EROSION RESISTANT MATERIALS ON BOILER INDUCED D R A F T F A N...

356

Gas-Fired Boilers and Furnaces | Department of Energy  

NLE Websites -- All DOE Office Websites (Extended Search)

gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of...

357

Development of the Household Sample for Furnace and Boiler Life...  

NLE Websites -- All DOE Office Websites (Extended Search)

households in the country. The data sample provides the household energy consumption and energy price inputs to the life-cycle cost analysis segment of the furnace and boiler...

358

Effect of two-phase natural circulation distortion on tube failure in steam boilers  

SciTech Connect

Two different cases of evaporator tube ruptures in power station boilers due to natural circulation distortion are presented. The first case discussed concerns a 110-MW/sub e/ unit boiler with bottom evaporation tubing inclined at 15/sup 0/ to the horizontal. At the high heat fluxes present in the furnace, subcooled boiling occurs in inclined tubes. For these inclinations an insufficient flow rate causes local heat transfer deficiencies due to vapor-water separation. The introduction of internally finned tubes eliminates local heat transfer deficiencies and prevents further tube failures. The second case is that of circulation interruption due to blowdown during start-up. The water level in the drum of this second 110-MW/sub e/ unit boiler was controlled by inlet header blowdown during start-up. Thus, natural circulation was interrupted, causing local overheating of evaporator tubing. The event was identified by an increase of the tube rupture frequency. After changing the blowdown procedure, the interruptions of natural circulation were avoided and the tube failure frequency decreased substantially.

Afgan, N.; Radovanovic, P.; Brajuskovic, B.

1987-01-01T23:59:59.000Z

359

Boiler Water Deposition Model for Fossil-Fueled Power Plants  

Science Conference Proceedings (OSTI)

Since the beginning of the commercial steam and power generation industry, deposits on heat transfer surfaces of the steam-water cycle equipment in fossil plant units have been a challenge. Deposits form at nearly all locations within the steam-water cycle, particularly in boiler tubes where failures can have substantial negative impacts on unit availability and reliability. Accumulation of internal deposits can adversely affect the performance and availability of boilers and turbines in fossil steam-wat...

2012-01-23T23:59:59.000Z

360

Evaluation of Methods to Identify Boiler Air Inleakage Sources  

Science Conference Proceedings (OSTI)

The information contained in this technical update report represents a first-of-a-kind study to evaluate different methods used to identify boiler air inleakage. The study begins to outline the cost and benefits of using those different methods in addition to describing their application. The collection and assemblage of this information will provide a reference for plant engineering and management personnel as their units experience the problems associated with boiler air inleakage. Through the use of t...

2011-09-23T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
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they are not comprehensive nor are they the most current set.
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361

Passive Corrosion Probe Testing at Dairyland Power's Genoa #3 Boiler  

Science Conference Proceedings (OSTI)

Environmental Protection Agency (EPA) regulations require significant reductions on emissions of nitrogen oxides (NOx) for utility boilers. A preferred method to achieve this uses burner systems that reduce NOx formation. Such burner systems create reducing zones in the lower furnace, especially in staged conditions, using overfire air (OFA) ports. Waterwall wastage has increased significantly in such boilers. EPRI has sponsored research to define wastage mechanisms and to predict wastage rates based on ...

2003-10-20T23:59:59.000Z

362

Technical Progress Report on Boiler Materials Development for USC Plants  

Science Conference Proceedings (OSTI)

A major, 5-year, national effort is being sponsored by the Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) to develop/evaluate materials for advanced ultrasupercritical (AUSC) boilers capable of operating with steam up to 760C (1400F), 35 MPa (5000 psia). This work is being carried out by a consortium comprised of Energy Industries of Ohio (EIO), EPRI, Oak Ridge National Laboratory (ORNL), and all domestic boiler manufacturers. The scope of the materials evaluation includes mechani...

2009-03-31T23:59:59.000Z

363

Economic Analysis for Conceptual Design of Supercritical O2-Based PC Boiler  

SciTech Connect

This report determines the capital and operating costs of two different oxygen-based, pulverized coal-fired (PC) power plants and compares their economics to that of a comparable, air-based PC plant. Rather than combust their coal with air, the oxygen-based plants use oxygen to facilitate capture/removal of the plant CO{sub 2} for transport by pipeline to a sequestering site. To provide a consistent comparison of technologies, all three plants analyzed herein operate with the same coal (Illinois No 6), the same site conditions, and the same supercritical pressure steam turbine (459 MWe). In the first oxygen-based plant, the pulverized coal-fired boiler operates with oxygen supplied by a conventional, cryogenic air separation unit, whereas, in the second oxygen-based plant, the oxygen is supplied by an oxygen ion transport membrane. In both oxygen-based plants a portion of the boiler exhaust gas, which is primarily CO{sub 2}, is recirculated back to the boiler to control the combustion temperature, and the balance of the flue gas undergoes drying and compression to pipeline pressure; for consistency, both plants operate with similar combustion temperatures and utilize the same CO{sub 2} processing technologies. The capital and operating costs of the pulverized coal-fired boilers required by the three different plants were estimated by Foster Wheeler and the balance of plant costs were budget priced using published data together with vendor supplied quotations. The cost of electricity produced by each of the plants was determined and oxygen-based plant CO{sub 2} mitigation costs were calculated and compared to each other as well as to values published for some alternative CO{sub 2} capture technologies.

Andrew Seltzer; Archie Robertson

2006-09-01T23:59:59.000Z

364

CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994  

SciTech Connect

Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

BUTCHER,T.A.

1994-01-04T23:59:59.000Z

365

Simulation of Combustion and Thermal Flow in an Industrial Boiler  

E-Print Network (OSTI)

Industrial boilers that produce steam or electric power represent a crucial facility for overall plant operations. To make the boiler more efficient, less emission (cleaner) and less prone to tube rupture problems, it is important to understand the combustion and thermal flow behaviors inside the boiler. This study performs a detailed simulation of combustion and thermal flow behaviors inside an industrial boiler. The simulations are conducted using the commercial CFD package FLUENT. The 3-D Navier-Stokes equations and five species transport equations are solved with the eddy-breakup combustion model. The simulations are conducted in three stages. In the first stage, the entire boiler is simulated without considering the steam tubes. In the second stage, a complete intensive calculation is conducted to compute the flow and heat transfer across about 496 tubes. In the third stage, the results of the saturator/superheater sections are used to calculate the thermal flow in the chimney. The results provide insight into the detailed thermal-flow and combustion in the boiler and showing possible reasons for superheater tube rupture. The exhaust gas temperature is consistent with the actual results from the infrared thermograph inspection.

Saripalli, R.; Wang, T.; Day, B.

2005-01-01T23:59:59.000Z

366

Cofiring Wood and Coal to Stoker Boilers in Pittsburgh  

DOE Green Energy (OSTI)

The prime objective of the University of Pittsburgh's overall wood/coal cofiring program is the successful introduction of commercial cofiring of urban wood wastes into the stoker boilers of western Pennsylvania. Central to this objective is the demonstration test at the Pittsburgh Brewing Company. In this test the project team is working to show that two commercially-available clean wood wastes - tub-ground pallet waste and chipped clearance wood - can be included in the fuel fed daily to an industrial stoker boiler. Irrespective of its economic outcome, the technical success of the demonstration at the brewery will allow the local air quality regulation agency to permit a parametric test at the Bellefield Boiler Plant. The objective of this test is to obtain comprehensive data on all key parameters of this operational boiler while firing wood with coal. The data would then be used for thorough generic technical and economic analyses. The technical analysis would be added to the open literature for the general planning and operational guidance for boiler owners and operators. The economic analysis would gage the potential for providing this stoker fuel commercially in an urban setting and for purchasing it regularly for combustion in an urban stoker boiler.

Cobb, J.T., Jr.; Elder, W.W.

1997-07-01T23:59:59.000Z

367

Emissions of air toxics from coal-fired boilers: Arsenic  

Science Conference Proceedings (OSTI)

Concerns over emissions of hazardous air pollutants (air toxics) have emerged as a major environmental issue; the authority of the US Environmental Protection Agency to regulate such pollutants has been greatly expanded through passage of the Clean Air Act Amendments of 1990. Arsenic and arsenic compounds are of concern mainly because of their generally recognized toxicity. Arsenic is also regarded as one of the trace elements in coal subject to significant vaporization. This report summarizes and evaluates available published information on the arsenic content of coals mined in the United States, on arsenic emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Bituminous and lignite coals have the highest mean arsenic concentrations, with subbituminous and anthracite coals having the lowest. However, all coal types show very significant variations in arsenic concentrations. Arsenic emissions from coal combustion are not well-characterized, particularly with regard to determination of specific arsenic compounds. Variations in emission, rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of arsenic by environmental control technologies are available primarily for systems with cold electrostatic precipitators, where removals of approximately 50 to 98% have been reported. Limited data for wet flue-gas-desulfurization systems show widely varying removals of from 6 to 97%. On the other hand, waste incineration plants report removals in a narrow range of from 95 to 99%. This report briefly reviews several areas of research that may lead to improvements in arsenic control for existing flue-gas-cleanup technologies and summarizes the status of analytical techniques for measuring arsenic emissions from combustion sources.

Mendelsohn, M.H.; Huang, H.S.; Livengood, C.D.

1994-08-01T23:59:59.000Z

368

Emissions of airborne toxics from coal-fired boilers: Mercury  

Science Conference Proceedings (OSTI)

Concerns over emissions of hazardous air Pollutants (air toxics) have emerged as a major environmental issue, and the authority of the US Environmental Protection Agency to regulate such pollutants was greatly expanded through the Clean Air Act Amendments of 1990. Mercury has been singled out for particular attention because of concerns over possible effects of emissions on human health. This report evaluates available published information on the mercury content of coals mined in the United States, on mercury emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Anthracite and bituminous coals have the highest mean-mercury concentrations, with subbituminous coals having the lowest. However, all coal types show very significant variations in mercury concentrations. Mercury emissions from coal combustion are not well-characterized, particularly with regard to determination of specific mercury compounds. Variations in emission rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of mercury by environmental control technologies are available primarily for systems with electrostatic precipitators, where removals of approximately 20% to over 50% have been reported. Reported removals for wet flue-gas-desulfurization systems range between 35 and 95%, while spray-dryer/fabric-filter systems have given removals of 75 to 99% on municipal incinerators. In all cases, better data are needed before any definitive judgments can be made. This report briefly reviews several areas of research that may lead to improvements in mercury control for existing flue-gas-clean-up technologies and summarizes the status of techniques for measuring mercury emissions from combustion sources.

Huang, H.S.; Livengood, C.D.; Zaromb, S.

1991-09-01T23:59:59.000Z

369

Cold End Inserts for Process Gas Waste Heat Boilers Air Products, operates hydrogen production plants, which utilize large waste heat boilers (WHB)  

E-Print Network (OSTI)

Cold End Inserts for Process Gas Waste Heat Boilers Overview Air Products, operates hydrogen production plants, which utilize large waste heat boilers (WHB) to cool process syngas. The gas enters satisfies all 3 design criteria. · Correlations relating our experimental results to a waste heat boiler

Demirel, Melik C.

370

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

Science Conference Proceedings (OSTI)

Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO2 flue gas recycle and burner feed design on flame characteristics (burnout, NOx, SOx, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO2 flue gas recycle and burner design on flame characteristics (burnout, NOx, SOx, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO2 capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

2013-09-30T23:59:59.000Z

371

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

Science Conference Proceedings (OSTI)

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18%. The performance goal of 70/40 reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18%.

None

1998-07-01T23:59:59.000Z

372

World Class Boilers and Steam Distribution System  

E-Print Network (OSTI)

World class is a term used to describe steam systems that rank in the top 20% of their industry based on quantitative system performance data and energy management for the facility. The rating is determined through a proceduralized assessment process that includes technical features such as boiler efficiency and the percentage of failed steam traps. Management features such as the internal metrices and adequate staffing and training area also included in the assessment. These results are compared with benchmarks for the subject industry. Chemical plants are compared with other chemical plants instead of aggregated data from refining, food processing, health care, etc. This approach provides relevant comparisons and realistic performance targets. The assessment process and industry benchmarks have been developed through sources that include those in the public domain and proprietary industry data. Periodic review and updates are used to ensure that the data accurately represents the relevant industrial profile. Some companies may question why they should upgrade their system. The most obvious answer will be found in the benefits that derive from more efficient operations. Costs are reduced, reliability is improved, and adverse environmental impacts are mitigated. Successful upgrading and maintenance of the energy system requires management support. This may necessitate changes in current practices, technical upgrades to equipment, additional personnel, or other resources. Managers must communicate the message that they want energy management at their plant to be world class.

Portell, V. P.

2002-04-01T23:59:59.000Z

373

Recovery of Water from Boiler Flue Gas  

SciTech Connect

This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

2008-09-30T23:59:59.000Z

374

Predictive modelling of boiler fouling. Final report.  

SciTech Connect

A spectral element method embodying Large Eddy Simulation based on Re- Normalization Group theory for simulating Sub Grid Scale viscosity was chosen for this work. This method is embodied in a computer code called NEKTON. NEKTON solves the unsteady, 2D or 3D,incompressible Navier Stokes equations by a spectral element method. The code was later extended to include the variable density and multiple reactive species effects at low Mach numbers, and to compute transport of large particles governed by inertia. Transport of small particles is computed by treating them as trace species. Code computations were performed for a number of test conditions typical of flow past a deep tube bank in a boiler. Results indicate qualitatively correct behavior. Predictions of deposition rates and deposit shape evolution also show correct qualitative behavior. These simulations are the first attempts to compute flow field results at realistic flow Reynolds numbers of the order of 10{sup 4}. Code validation was not done; comparison with experiment also could not be made as many phenomenological model parameters, e.g., sticking or erosion probabilities and their dependence on experimental conditions were not known. The predictions however demonstrate the capability to predict fouling from first principles. Further work is needed: use of large or massively parallel machine; code validation; parametric studies, etc.

Chatwani, A

1990-12-31T23:59:59.000Z

375

High Temperature Oxidation Issues in Fossil Boilers  

SciTech Connect

This report covers the conclusion of a multi-year project that examined the oxidation resistance of Al-rich coatings and a new project examining the effect of higher CO{sub 2} contents on corrosion mechanisms in oxy-fired coal-fueled boilers. The coating work primarily examined diffusion coatings for the steam side of typical ferritic (9-12%Cr) and austenitic (e.g., Type 304L) tube materials in accelerated testing at 650-800 C in wet air. The final phase of this work has attempted to obtain additional coating failures to determine a critical Al content (at coating failure) as a function of exposure temperature. However, no failures have been observed for austenitic substrates including >25 kh at 700 C and >6 kh at 800 C. Preliminary results are presented from the oxy-firing project, where the initial focus is on ferritic alloys. Initial coal-ash experiments were conducted at 600 C to evaluate some of the test parameters and three different levels of CO{sub 2} were investigated. An in-situ creep rig is being constructed to evaluate the effect of environment on creep properties. Initial ex-situ creep experiments are presented as a baseline.

Pint, Bruce A [ORNL; Bestor, Michael A [ORNL; Dryepondt, Sebastien N [ORNL; Zhang, Ying [Tennessee Technological University

2010-01-01T23:59:59.000Z

376

Control System Design for Effective Energy Utilization...A Case Study  

E-Print Network (OSTI)

This paper describes the activities and results of a typical plant powerhouse energy management survey. The powerhouse provides electrical energy, steam supply at two different pressure levels, and compressed air for the process plant. The owners had already performed energy loss surveys and implemented maintenance and energy management programs. The activities described include a follow-up survey and a concentration on the improvement of the boiler operations and efficiencies. The Input-Output and Heat Loss methods of determining boiler efficiency, in accordance with ANSI & ASME PTC4.1, are explained. A comparison of the methods, including a sensitivity analysis, shows the effects of measurement inaccuracies on each. Each boiler is studied and the required measurements identified and described. The importance of flue gas oxygen measurements is described along with the variations in readings obtained using dry or wet basis measurements. The existing operating efficiency of each boiler is determined and the effects of improved controls identified. The considerations for Security, Reliability, Maintainability, and Efficiency Improvement required by any control system are described. A control strategy is selected and hardware chosen to implement the improved boiler and overall steam generation performance. Focus is shifted from the single boiler problem to the requirements for optimal loading of each boiler to meet total system load requirements. The economics of multiple boiler loading is discussed with the introduction of the Cost Function. This permits direct comparison of boilers even when using different fuels of varying costs. Provisions are included for operator limits of each boiler. These limits are required to permit identification of maximum boiler steaming rates or to provide hot standby (spinning) reserves. Minimum limitations on boiler loading such as burner turn-down are also recognized. In addition, the amount of boiler bias or offset can be limited on a per boiler basis. Lastly. a comparison is made between the powerhouse operation initially, following installation of improved controls. and finally when optimal boiler loading is implemented.

Dziubakowski, D. J.; Keyes, M. A., IV

1980-01-01T23:59:59.000Z

377

Postcombustion and its influences in 135 MWe CFB boilers  

SciTech Connect

In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Thermal Engineering

2009-09-15T23:59:59.000Z

378

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study  

SciTech Connect

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30T23:59:59.000Z

379

Comments on the use of boiler efficiencies to determine unit heat rate  

SciTech Connect

The expression for boiler efficiency defined in ASME PTC4.1 was developed for evaluating boiler performance, carrying out acceptance tests on boilers and computing the effects of changes in parameters such as fuel characteristics on boiler performance. While satisfactory for applications such as these, this particular definition of boiler efficiency can result in substantial errors when used for computing unit performance. Sample calculations are presented for a 600 MW coal fired unit which show errors in net unit heat rate of 1 to 3 percent due to inconsistent definitions for boiler efficiency.

Levy, E.K.; Sarunac, N. (Lehigh Univ., Bethlehem, PA (USA). Energy Research Center); Leyse, R. (Electric Power Research Inst., Palo Alto, CA (USA))

1990-01-01T23:59:59.000Z

380

TRIAC/SCR proportional control circuit  

DOE Patents (OSTI)

A power controller device which uses a voltage-to-frequency converter in conjunction with a zero crossing detector to linearly and proportionally control AC power being supplied to a load. The output of the voltage-to frequency converter controls the "reset" input of a R-S flip flop, while an "0" crossing detector controls the "set" input. The output of the flip flop triggers a monostable multivibrator controlling the SCR or TRIAC firing circuit connected to the load. Logic gates prevent the direct triggering of the multivibrator in the rare instance where the "reset" and "set" inputs of the flip flop are in coincidence. The control circuit can be supplemented with a control loop, providing compensation for line voltage variations.

Hughes, Wallace J. (Boston Lake, NY)

1999-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
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381

TRIAC/SCR proportional control circuit  

DOE Patents (OSTI)

A power controller device is disclosed which uses a voltage-to-frequency converter in conjunction with a zero crossing detector to linearly and proportionally control AC power being supplied to a load. The output of the voltage-to frequency converter controls the ``reset`` input of a R-S flip flop, while an ``0`` crossing detector controls the ``set`` input. The output of the flip flop triggers a monostable multivibrator controlling the SCR or TRIAC firing circuit connected to the load. Logic gates prevent the direct triggering of the multivibrator in the rare instance where the ``reset`` and ``set`` inputs of the flip flop are in coincidence. The control circuit can be supplemented with a control loop, providing compensation for line voltage variations. 9 figs.

Hughes, W.J.

1999-04-06T23:59:59.000Z

382

TRIAC/SCR proportional control circuit  

DOE Patents (OSTI)

A power controller device which uses a voltage-to-frequency converter in conjunction with a zero crossing detector to linearly and proportionally control AC power being supplied to a load. The output of the voltage to frequency converter controls the reset input of a R-S flip flop, while an 0 crossing detector controls the set input. The output of the flip flop triggers a monostable multivibrator controlling the SCR or TRIAC firing circuit connected to the load. Logic gates prevent the direct triggering of the multivibrator in the rare instance where the reset and set inputs of the flip flop are in coincidence. The control circuit can be supplemented with a control loop, providing compensation for line voltage variations.

Hughes, Wallace J.

1997-12-01T23:59:59.000Z

383

Conceptual Design of Oxygen-Based PC Boiler  

Science Conference Proceedings (OSTI)

Coal is presently the world's primary fuel for generating electrical power and, being more abundant and less expensive than oil or natural gas, is expected to continue its dominance into the future. Coal, however, is more carbon intensive than natural gas and oil and consequently coal-fired power plants are large point source emitters of carbon dioxide (CO{sub 2}). Since CO{sub 2} is a greenhouse gas, which may have an adverse impact on the world's climate/weather patterns, studies have been conducted to determine the feasibility and economic impact of capturing power plant CO{sub 2} emissions for pipeline transport to a sequestration/storage site. The stack gas that exhausts from a modern coal-fired power plant typically contains about 15% CO{sub 2} on a dry volume basis. Although there are numerous processes available for removing CO{sub 2} from gas streams, gas scrubbing with amine solvent is best suited for this application because of the large gas volumes and low CO{sub 2} concentrations involved. Unfortunately the energy required to regenerate the solvent for continued use as a capturing agent is large and imposes a severe energy penalty on the plant. In addition this ''back end'' or post combustion cleanup requires the addition of large vessels, which, in retrofit applications, are difficult to accommodate. As an alternative to post combustion scrubbing, Foster Wheeler (FW) has proposed that the combustion process be accomplished with oxygen rather than air. With all air nitrogen eliminated, a CO{sub 2}-water vapor rich flue gas will be generated. After condensation of the water vapor, a portion of the flue gas will be recirculated back to the boiler to control the combustion temperature and the balance of the CO{sub 2} will be processed for pipeline transport. This proposed oxygen-carbon dioxide (O{sub 2}/CO{sub 2}) combustion process eliminates the need for CO{sub 2} removal/separation and reduces the cost of supplying a CO{sub 2} rich stream for sequestration. FW has developed a conceptual design of an O{sub 2} fired boiler to determine overall plant performance and economics. Five subtasks were conducted: (1) a literature review, (2) a system design and analysis, (3) a low NOx burner design and analysis, (4) a furnace and heat recovery area design analysis, and (5) an economic analysis. The objective of the literature search is to locate any data/information relevant to the Oxygen-Based PC Boiler conceptual design. The objective of the system design and analysis task is to optimize the PC boiler plant by maximizing system efficiency within practical considerations. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 MW plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.6% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 65% of the air-fired reference case. The objective of the low NOx burner design and analysis task is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent CFD computer program. Four burner designs were developed: (1) with no OFG and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was made of a single wall-fired burner and horizontal portion of the furnace from the wall to the center. Without primary gas sw

Andrew Seltzer; Zhen Fan

2005-09-01T23:59:59.000Z

384

Slag monitoring system for combustion chambers of steam boilers  

SciTech Connect

The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

Taler, J.; Taler, D. [Cracow University of Technology, Krakow (Poland)

2009-07-01T23:59:59.000Z

385

NETL: Advanced NOx Emissions Control: Control Technology - ALTA...  

NLE Websites -- All DOE Office Websites (Extended Search)

of the burner design is to achieve homogeneity of the combustion products in the boiler. Not only does this create ideal conditions for combustion-related NOx control, it...

386

Process to improve boiler operation by supplemental firing with thermally beneficiated low rank coal  

DOE Patents (OSTI)

The invention described is a process for improving the performance of a commercial coal or lignite fired boiler system by supplementing its normal coal supply with a controlled quantity of thermally beneficiated low rank coal, (TBLRC). This supplemental TBLRC can be delivered either to the solid fuel mill (pulverizer) or directly to the coal burner feed pipe. Specific benefits are supplied based on knowledge of equipment types that may be employed on a commercial scale to complete the process. The thermally beneficiated low rank coal can be delivered along with regular coal or intermittently with regular coal as the needs require.

Sheldon, Ray W. (Huntley, MT)

2001-01-01T23:59:59.000Z

387

THE SNAP II POWER CONVERSION SYSTEM TOPICAL REPORT NO. 12. BOILER DEVELOPMENT  

SciTech Connect

The SNAP II boilers which were designed are summarized. As shown by test results from the three boilers which were tested, a continuous progress in design was achieved. These designs were based on test data from both the SNAP I and SNAP II programs. As the quantity of data increased, physical models describing the heat transfer process were developed. These physical models provide the necessary correlation parameters which permit the extension of existing data to advanced design. Preliminary test sections were designed on the assumption that an allvapor nmodel which ignores the presence of the liquid phase during forced convection boiling could be used to describe the process quantitatively. The conventional Dittus-Boelter equation was applied with the increase in the vapor flow along the tube being ascribed to liquid evaporation. The assumption led to a design that fell short by about an order of magnitude since the exit qualities were only in the range of 10%, far less than required for complete vaporization. As a result, a revision in the concept of the mechanics of boiling was found necessary and a theoretical analysis was formulated, based on a dry wall'' or dropwise'' type boiling phenomenon. The test results of the preliminary test sections and the SNAP I boiler were plotted on the basis of dry-wall boiling parameters containing the area mean temperature difference and mass velocity. A conservative design curve was established and used to design the thirteen tube boiler. The design was found by test to be conservative, and the measured performance and the degree of conservatism were found to be within the expected spread in earlier test data. Dropwise boiling pictures the heat transfer as occurring directly from the wall to the drop through a film created by the vapor being ejected from the underside of the drop. The drop is held against the wall by its inertial force induced by a swirl device. Heat transfer experiments performed with mercury droplets provided a more detailed understanding of the mechanics of dry-wall boiling. The theory thus developed compared favorably with the test data. A boiling research program was initiated to refine the design procedurcs presently available. In this progranm the detailed heat transfer data can be derived relative to a greater number of controlled variables than are attainable in prototype boiler tests. The primary efforts of the boiler development program were supplemented by other related work. These include porous bed boiler studies, mercury droplet boiling on hot plates in air, isothernial nitrogen--liquid mercury two-phases flow tests and sodium- nitrogen heat transfer tests. From these tests information was obtained on the effect of various inserts on two-phase pressure drop, the phenomena of heat transfer to drops, and the effect of primary fluid side parameters on calculation of the mercury side parameters. (auth)

Gido, R.G.; Koestel, A.; Haller, H.C.; Huber, D.D.; Deibel, D.L.

1961-07-17T23:59:59.000Z

388

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

SciTech Connect

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal of 70% reduction was met on many test runs, but at higher gas heat inputs. The impact on boiler equipment was determined to be very minimal. Toward the end of the testing, the flue gas recirculation (used to enhance gas penetration into the furnace) system was removed and new high pressure gas injectors were installed. Further, the low NOX burners were modified and gave better NO. reduction performance. These modifications resulted in a similar NO, reduction performance (64%) at a reduced level of gas heat input (-13Yo). In addition, the OFA injectors were re-designed to provide for better control of CO emissions. Although not a part of this project, the use of natural gas as the primary fuel with gas reburning was also tested. The gas/gas reburning tests demonstrated a reduction in NOX emissions of 43% (0.30 lb/1 OG Btu reduced to 0.17 lb/1 OG Btu) using 7% gas heat input. Economics are a key issue affecting technology development. Application of GR-LNB requires modifications to existing power plant equipment and as a result, the capital and operating costs depend largely on site-specific factors such as: gas availability at the site, gas to coal delivered price differential, sulfur dioxide removal requirements, windbox pressure, existing burner throat diameters, and reburn zone residence time available. Based on the results of this CCT project, EER expects that most GR-LNB installations will achieve at least 60% NOX control when firing 10-15% gas. The capital cost estimate for installing a GR-LNB system on a 300 MW, unit is approximately $25/kW. plus the cost of a gas pipeline (if required). Operating costs are almost entirely related to the differential cost of the natural gas compared to coal.

1998-09-01T23:59:59.000Z

389

Boiler steam engine with steam recovery and recompression  

SciTech Connect

A boiler type of steam engine is described which uses a conventional boiler with an external combustion chamber which heats water in a pressure chamber to produce steam. A mixing chamber is used to mix the steam from the boiler with recovered recompressed steam. Steam from the mixing chamber actuates a piston in a cylinder, thereafter the steam going to a reservoir in a heat exchanger where recovered steam is held and heated by exhaust gases from the combustion chamber. Recovered steam is then recompressed while being held saturated by a spray of water. Recovered steam from a steam accumulator is then used again in the mixing chamber. Thus, the steam is prevented from condensing and is recovered to be used again. The heat of the recovered steam is saved by this process.

Vincent, O.W.

1980-12-23T23:59:59.000Z

390

Biomass Boiler and Furnace Emissions and Safety Regulations in the  

Open Energy Info (EERE)

Biomass Boiler and Furnace Emissions and Safety Regulations in the Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Jump to: navigation, search Tool Summary Name: Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Agency/Company /Organization: CONEG Policy Research Center Inc. Partner: Massachusetts Department of Energy Resources, Rick Handley and Associates, Northeast States for Coordinated Air Use Management (NESCAUM) Sector: Energy Focus Area: Biomass, - Biomass Combustion, - Biomass Gasification, - Biomass Pyrolysis, - Biofuels, Economic Development Phase: Determine Baseline, Evaluate Options, Develop Goals Resource Type: Guide/manual User Interface: Other Website: www.mass.gov/Eoeea/docs/doer/renewables/biomass/DOER%20Biomass%20Emiss Country: United States

391

A Boiler Plant Energy Efficiency and Load Balancing Survey  

E-Print Network (OSTI)

Daily energy use data was used to perform an energy efficiency survey of a medium-sized university boiler plant. The physical plant operates centralized mechanical plants to provide both chilled water and steam for building conditioning. Steam is used for heating buildings and to operate a 4000-ton steam-driven chiller. There are five natural gas-fired steam boilers that have rated capacities ranging from 40,000 lb/hr to 100,000 lb/hr at an operating pressure of 125 psig. This paper discusses the operating characteristics of the boiler and potential energy efficiency improvements. Results from the study included that reducing excess air levels to recommended minimums would save over $15,000 per year.

Nutter, D. W.; Murphy, D. R.

1997-04-01T23:59:59.000Z

392

Climate Wise Boiler and Steam Efficiency Wise Rules  

E-Print Network (OSTI)

Climate Wise is an industrial energy efficiency program sponsored by the U.S. EPA, and supported by the U.S. DOE, working in partnership with more than 400 industrial companies. Many Climate Wise Partners are evaluating or implementing boiler and steam system efficiency measures and have requested assistance in quickly estimating the impacts of these projects through the Wise Line. Climate Wise has developed the Wise Rules for Industrial Efficiency (Wise Rules Tool Kit) to provide companies with simple rules of thumb, or Wise Rules, for estimating potential energy, cost, and greenhouse gas emissions savings from key industrial energy efficiency measures for a broad range of end uses, including boilers and steam systems. This paper presents excerpts from the Wise Rules Tool Kit on boiler and steam system efficiency measures.

Milmoe, P. H.; Winkelman, S. R.

1998-04-01T23:59:59.000Z

393

Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program Eligibility Multi-Family Residential...

394

Thermal Nondestructive Characterization of Corrosion in Boiler Tubes by Application of a Moving Line Heat Source  

Science Conference Proceedings (OSTI)

Wall thinning in utility boiler waterwall tubing is a significant inspection concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. This technique has proved to be very labor intensive and slow. ...

Cramer K. Elliott; Winfree William P.

2000-01-01T23:59:59.000Z

395

EIS-0284: Low-Emission Boiler System (LEBS) Proof-of-Concept...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

4: Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois EIS-0284: Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois Summary This...

396

Boiler Tube Corrosion Characterization With a Scanning Thermal Line  

E-Print Network (OSTI)

Wall thinning due to corrosion in utility boiler waterwall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler waterwalls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system ...

Elliott Cramer National; K. Elliott Cramer; Langley Blvd; Ronald Jacobstein; Thomas Reilly

2001-01-01T23:59:59.000Z

397

COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS  

SciTech Connect

The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

2001-04-01T23:59:59.000Z

398

Computational Modeling and Assessment of Nanocoatings for Ultra-Supercritical Boilers  

Science Conference Proceedings (OSTI)

Forced outages and boiler unavailability of coal-fired fossil plants is most often caused by fire-side corrosion of boiler water walls and tubing. Reliable coatings are required for ultra-supercritical application to mitigate corrosion because these boilers will operate at much higher temperatures and pressures than in supercritical boilers.Computational modeling efforts have been undertaken to design and assess potentialFe-Cr-Ni-Al systems to produce stable nanocrystalline ...

2012-12-12T23:59:59.000Z

399

Field Test of a Semi-Continuous Fly Ash Unburned Carbon Monitor: Cyclone Boiler Application  

Science Conference Proceedings (OSTI)

Unburned carbon (UBC) is the measure of the carbon level in the fly ash of a coal-fired boilerwith increased carbon indicating less-complete and less-efficient combustion. Boiler design is one important factor that affects UBC levels. Cyclone boilers burn coal at high combustion temperatures (ca. 1650C) and exhibit relatively high, but quite variable, fly ash UBC levels. Recently, because of competitive fuel pricing and reduced SO2 and NOX emissions, cyclone boilers ...

2013-12-17T23:59:59.000Z

400

Mitigation of Boiler Tubing Damage from Use of Explosive Cleaning Methods  

Science Conference Proceedings (OSTI)

Combustion of fossil fuels results in formation of slags that cover boiler tubes. Efficient boiler operation requires periodic removal of these slags, and explosive cleaning is an excellent cleaning method. While boiler tube cleaning using explosives is an established technology, a number of cases of tube damage have been reported, including cracking and denting of boiler tubes. This report details the work accomplished in Phase I of this project to capture the current understanding and practice of explo...

2008-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


401

Wood-Coal Fired "Small" Boiler Case Study  

E-Print Network (OSTI)

Galaxy Carpet Corporation installed a coal and wood waste fired boiler approximately twelve months ago. Its first year net savings were $195,000.00 Total capital investment was paid off in 1.9 years. 20% investment tax credits were granted by the Federal Government. Galaxy Carpet Corporation has been sufficiently impressed with performance, both economically and technically, to place a follow-up order of $1,500,000.00 for a second solid fuel fired boiler system at its Dalton, Georgia Dye House operation.

Pincelli, R. D.

1980-01-01T23:59:59.000Z

402

Application of Phast in the Quantitative Consequence Analysis for the Boiler BLEVE  

Science Conference Proceedings (OSTI)

Boilers BLEVE are among the most devastating accidents likely in chemical process industry, which lead to shock waves and rocketing fragments of ruptured vessels. The prediction of the boiler explosion energy and its impact is fairly helpful to the prevention ... Keywords: boiler, BLEVE, Phast, quantitative assessment, blast-wave overpressure, positive phase impulse

Qu Fang, Zuo Zhe, Si Qingmin

2013-01-01T23:59:59.000Z

403

Boiler Room Coal Drying Heat Exchanger Numerical Computational Simulation and Analysis  

Science Conference Proceedings (OSTI)

Northeast area city district heating boiler room of coal with high moisture content, have caused a large number of waste of coal resources. Boiler coal drying heat exchanger is a long design cycle, testing workload and investment is more equipment. In ... Keywords: District heating boiler room, Dry heat exchanger, Numerical simulation, Heat transfer calculation

Zhao Xuefeng, Xiong Wen-zhuo

2012-07-01T23:59:59.000Z

404

welcome to university residences Boiler Gold Rush Check-In...........................Saturday, August 13 and  

E-Print Network (OSTI)

welcome to university residences #12;Boiler Gold Rush Check-In...........................Saturday, August 13 and Sunday, August 14, 2011 Boiler Gold Rush residence hall systems in the United States. weLcomE! 1 #12;Boiler GoLD Rush ParticiPants Your regular

Fernández-Juricic, Esteban

405

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING  

E-Print Network (OSTI)

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING APPROACH ANDREW KUSIAK to analyze events leading to plug- gage of a boiler. The proposed approach involves statistics, data. The proposed approach has been tested on a 750 MW commercial coal-fired boiler affected with an ash fouling

Kusiak, Andrew

406

MODELLING OF A NONLINEAR MULTIVARIABLE BOILER PLANT USING HAMMERSTEIN MODEL, A NONPARAMETRIC APPROACH  

E-Print Network (OSTI)

MODELLING OF A NONLINEAR MULTIVARIABLE BOILER PLANT USING HAMMERSTEIN MODEL, A NONPARAMETRIC mathematically and prac- tically tractable. Boilers are industrial units, which are used for gener- ating steam of fuel. Boiler operation is a complex operation in which hot water must be delivered to a turbine

Rizvi, Syed Z.

407

Value of electrical heat boilers and heat pumps for wind power integration  

E-Print Network (OSTI)

Value of electrical heat boilers and heat pumps for wind power integration Peter Meibom Juha of using electrical heat boilers and heat pumps as wind power integration measures relieving the link\\ZRUGV wind power, integration, heat pumps, electric heat boilers ,QWURGXFWLRQ 3UREOHP RYHUYLHZ The Danish

408

Development and Application of Gas Sensing Technologies to Enable Boiler Balancing  

E-Print Network (OSTI)

01/2004 Development and Application of Gas Sensing Technologies to Enable Boiler Balancing to monitor total NOx (0-1000 ppm), CO (0-1000 ppm) and O2 (1-15%) within the convective pass of the boiler of such sensor systems will dramatically alter how boilers are operated, since much of the emissions creation

Dutta, Prabir K.

409

INTERACTIVE SIMULATION AND ANALYSIS OF EMISSION REDUCTION SYSTEMS IN COMMERCIAL BOILERS  

E-Print Network (OSTI)

INTERACTIVE SIMULATION AND ANALYSIS OF EMISSION REDUCTION SYSTEMS IN COMMERCIAL BOILERS Darin an emission reduction sys- tem for commercial boilers. The interactive environment is used to optimize for commercial boilers and incinerators. This work has been done as part of a collaboration between Nalco Fuel

410

Full-Scale Boiler Measurements Demonstrating Striated Flows during Biomass Co-Firing  

E-Print Network (OSTI)

ACERC-2008 Full-Scale Boiler Measurements Demonstrating Striated Flows during Biomass Co based measurements methods #12;Objective Minor impact of biomass cofiring with coal on boiler operation) · Experimentally demonstrate the existence of stratified flows in boilers Indication: SO2, ash composition, straw

411

Environmental impact of small scale pellets boilers in the context of Belgian quality labeling  

E-Print Network (OSTI)

Environmental impact of small scale pellets boilers in the context of Belgian quality labeling of pellet boilers in standard laboratory and in field conditions. This part had three main targets were identified. Pollutants emissions and efficiency of a multi- fuel boiler was compared

Glineur, François

412

Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation  

E-Print Network (OSTI)

Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation. In this paper, we apply this modeling principle to a well known case study, the steam boiler problem which has model and to assess the difficulty of such a process in a realistic case study. The steam boiler case

Paris-Sud XI, Université de

413

Boiler Kids Camp Parent Manual Division of Recreational Sports Mission Statement  

E-Print Network (OSTI)

Boiler Kids Camp Parent Manual Division of Recreational Sports Mission Statement The Division which fosters an appreciation for a healthy lifestyle and promotes lifelong learning. Boiler Kids Camp Mission Statement Boiler Kids Camp is an interactive, summer day camp designed for children ranging

Holland, Jeffrey

414

Development program for heat balance analysis fuel to steam efficiency boiler and data wireless transfer  

Science Conference Proceedings (OSTI)

This research aim to improve a combustion system of boiler within increase combustion efficiency and use all out of the energy. The large boilers were used in the industrial factories which consume a lot of energy for production. By oil and gas fuel ... Keywords: boiler, cogeneration energy, heat balance, steam efficiency, wireless data transfer

Nattapong Phanthuna; Warunee Srisongkram; Sunya Pasuk; Thaweesak Trongtirakul

2009-02-01T23:59:59.000Z

415

Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA  

E-Print Network (OSTI)

Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA Submitted to Dr. Bi By Bernard Chan Pellets for UBC Boilers Replacing Natural Gas" By Bernard Chan, Brian Chan, and Christopher Young Abstract This report studies the feasibility of replacing natural gas with wood pellets for UBC boilers. A gasification

416

A thermal computation program of process steam boilers obtained with reusable equipments and plants  

Science Conference Proceedings (OSTI)

This paper presents a process steam boiler dimensioned by means of two computer programs. The first computer program entitled "thermal computation of the chamber furnace of boiler" provides the utilization of the Boltzmann criterion. This computer program ... Keywords: boiler, chamber furnace, computer program, heat exchanger

Aurel Gaba; Ion-Florin Popa; Alexis-Daniel Negrea

2010-05-01T23:59:59.000Z

417

SRC burn test in 700-hp oil-designed boiler. Annex Volume C. Boiler emission report. Final technical report  

Science Conference Proceedings (OSTI)

The Solvent-Refined Coal (SRC) test burn program was conducted at the Pittsburgh Energy Technology Center (PETC) located in Bruceton, Pa. One of the objectives of the study was to determine the feasibility of burning SRC fuels in boilers set up for fuel oil firing and to characterize emissions. Testing was conducted on the 700-hp oil-fired boiler used for research projects. No. 6 fuel oil was used for baseline data comparison, and the following SRC fuels were tested: SRC Fuel (pulverized SRC), SRC Residual Oil, and SRC-Water Slurry. Uncontrolled particulate emission rates averaged 0.9243 lb/10/sup 6/ Btu for SRC Fuel, 0.1970 lb/10/sup 6/ Btu for SRC Residual Oil, and 0.9085 lb/10/sup 6/ Btu for SRC-Water Slurry. On a lb/10/sup 6/ Btu basis, emissions from SRC Residual Oil averaged 79 and 78%, respectively, lower than the SRC Fuel and SRC-Water Slurry. The lower SRC Residual Oil emissions were due, in part, to the lower ash content of the oil and more efficient combustion. The SRC Fuel had the highest emission rate, but only 2% higher than the SRC-Water Slurry. Each fuel type was tested under variable boiler operating parameters to determine its effect on boiler emissions. The program successfully demonstrated that the SRC fuels could be burned in fuel oil boilers modified to handle SRC fuels. This report details the particulate emission program and results from testing conducted at the boiler outlet located before the mobile precipitator take-off duct. The sampling method was EPA Method 17, which uses an in-stack filter.

Not Available

1983-09-01T23:59:59.000Z

418

Simulation of air flow in the typical boiler windbox segments  

Science Conference Proceedings (OSTI)

Simulation of turbulent air flow distribution in CFBC furnace, wherein primary air is entrained through inlet duct system called windbox, is attempted through state of art CAD/CFD softwares. Establishment of flow in windbox channel, distributed plate ... Keywords: CFBC boiler, air flow, combustor geometry, distributed plate nozzles, multi-block grids, recirculation flow, simulation of flow, unequal air flow, windbox channel

C. Bhasker

2002-12-01T23:59:59.000Z

419

Evaluation of Circumferential Cracking on Supercritical Boiler Waterwalls  

Science Conference Proceedings (OSTI)

Circumferential cracking of the fireside surfaces of supercritical waterwalls remains a problem for many coal-fired boilers. Two parallel test programs at Pennsylvania Power and Light's (PPL) Brunner Island Unit 3 attempted to correlate operating conditions with the development and propagation of circumferential cracks.

2008-03-31T23:59:59.000Z

420

Choosing the right boiler air fans at Weston 4  

SciTech Connect

When it came to choosing the three 'big' boiler air fans - forced draft, induced draft and primary air, the decision revolved around efficiency. The decision making process for fan selection for the Western 4 supercritical coal-fired plant is described in this article. 3 photos.

Spring, N.

2009-04-15T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


421

THE IMPORTANCE OF PROPER LOADING OF REFUSE FIRED BOILERS  

E-Print Network (OSTI)

an explanation for the unusually high maintenance costs, not as a criticism of Thermal's management. All parties in 1980, the same year that Thermal management uprated the boilers. Annual oper ating and maintenance of the overfire air system, the maintenance expenses due to tube wastage and stoker failures, would

Columbia University

422

Natural Gas as a Boiler Fuel of Choice in Texas  

E-Print Network (OSTI)

Natural gas is abundant, clean burning, and cost competitive with other fuels. In addition to superior economic fundamentals, the expanded use of natural gas will be enhanced by political and industry leaders. Natural gas therefore will continue to be the boiler fuel choice for Texas electric generating companies.

Kmetz, W. J.

1992-04-01T23:59:59.000Z

423

Integrated boiler, superheater, and decomposer for sulfuric acid decomposition  

DOE Patents (OSTI)

A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

Moore, Robert (Edgewood, NM); Pickard, Paul S. (Albuquerque, NM); Parma, Jr., Edward J. (Albuquerque, NM); Vernon, Milton E. (Albuquerque, NM); Gelbard, Fred (Albuquerque, NM); Lenard, Roger X. (Edgewood, NM)

2010-01-12T23:59:59.000Z

424

Post-test examination of a pool boiler receiver  

DOE Green Energy (OSTI)

A subscale pool boiler test apparatus to evaluate boiling stability developed a leak after being operated with boiling NaK for 791.4 hr at temperatures from 700 to 750 {degrees}C. The boiler was constructed using Inconel 625 with a type 304L stainless steel wick for the boiler and type 316 stainless steel for the condenser. The boiler assembly was metallurgically evaluated to determine the cause of the leak and to assess the effects of the NaK on the materials. It was found that the leak was caused by insufficient (about 30 percent) joint penetration in a butt joint. There was no general corrosion of the construction materials, but the room temperature ductility of the Inconel 625 was only about 6.5 percent. A crack in the heat affected zone of the Inconel 625 near the Inconel 625 to type 316 stainless steel butt joint was probably caused by excessive heat input. The crack was observed to have a zone depleted of iron at the crack surface and porosity below that zone. The mechanism of the iron depletion was not conclusively determined. 3 refs.

Dreshfield, R.L.; Moore, T.J.; Bartolotta, P.A.

1992-04-01T23:59:59.000Z

425

Gas Cofiring Assessment for Coal Fired Utility Boilers  

Science Conference Proceedings (OSTI)

This study evaluates gas co-firing as one option for coal-fired utility boilers. It provides electric power generators an objective review of the potential, experience to date, and economics of five gas co-firing technologies, plus a sixth pilot-scale application.

2000-08-23T23:59:59.000Z

426

ENVIRONMENTAL EMISSIONS FROM A SUSPENSION FIRED BOILER WHILE BURNING  

E-Print Network (OSTI)

, are not given in any of the tables. 4. The fouling of the boiler tubes while co firing RDF is a confirmation of European experi ence which showed that co-firing of MSW (with #12;lower ash fusion point) with coal

Columbia University

427

Integrated Boiler Tube Failure Reduction/Cycle Chemistry Improvement Program  

Science Conference Proceedings (OSTI)

Boiler tube failures (BTF) and cycle chemistry corrosion and deposition problems remain the leading causes of availability losses in fossil-fired steam plants worldwide. This report describes techniques developed during a 20-year EPRI project to assist utilities in substantially reducing availability and performance losses due to these problems.

2006-05-16T23:59:59.000Z

428

Achieving New Source Performance Standards (NSPS) Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion  

NLE Websites -- All DOE Office Websites (Extended Search)

Improvement Improvement Initiative (PPII) CONTACTS Brad Tomer Director Office of Major Demonstrations National Energy Technology Laboratory 3610 Collins Ferry Road P.O. Box 880 Morgantown, WV 26507-0880 304-285-4692 brad.tomer@netl.doe.gov PARTNER Sunflower Electric Power Corporation Garden City, KS Sunflower's 360 MWe Wall-fired Holcomb Station Achieving new Source PerformAnce StAndArdS (nSPS) through integrAtion of Low-no X BurnerS with An oPtimizAtion PLAn for BoiLer comBuStion (comPLeted) A unique combination of high-tech combustion modifications and sophisticated control systems was planned to be tested on a coal-fired boiler at Sunflower Electric's Holcomb Power Station in Finney County, Kansas, to demonstrate how new technology can reduce air emissions and save costs for ratepayers. However, due to larger than anticipated costs

429

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

Science Conference Proceedings (OSTI)

Coal-fired power plants are a significant part of the nation???¢????????s power generating capacity, currently accounting for more than 55% of the country???¢????????s total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760???????°C (1400???????°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

David W. Gandy; John P. Shingledecker

2011-05-11T23:59:59.000Z

430

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

Science Conference Proceedings (OSTI)

This document reviews the work performed during the quarter January-March 2003. The main objectives of the project are: To demonstrate the feasibility of the full-oxy combustion with flue gas recirculation on Babcock & Wilcox's 1.5MW pilot boiler, To measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection strategies, To perform an economical feasibility study, comparing this solution with alternate technologies, and To design a new generation, full oxy-fired boiler. The main objective of this quarter was to initiate the project, primarily the experimental tasks. The contractor and its subcontractors have defined a working plan, and the first tasks have been started. Task 1 (Site Preparation) is now in progress, defining the modifications to be implemented to the boiler and oxygen delivery system. The changes are required in order to overcome some current limitations of the existing system. As part of a previous project carried out in 2002, several changes have already been made on the pilot boiler, including the enrichment of the secondary and tertiary air with oxygen or the replacement of these streams with oxygen-enriched recycled flue gas. A notable modification for the current project involves the replacement of the primary air with oxygen-enriched flue gas. Consequently, the current oxygen supply and flue gas recycle system is being modified to meet this new requirement. Task 2 (Combustion and Emissions Performance Optimization) has been initiated with a preliminary selection of four series of tests to be performed. So far, the project schedule is on-track: site preparation (Task 1) should be completed by August 1st, 2003 and the tests (Task 2) are planned for September-October 2003. The Techno-Economic Study (Task 3) will be initiated in the following quarter.

Ovidiu Marin; Fabienne Chatel-Pelage

2003-04-01T23:59:59.000Z

431

Oregon Hospital Heats Up with a Biomass Boiler | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler December 27, 2012 - 4:30pm Addthis Using money from the Recovery Act, Blue Mountain Hospital replaced one of its 1950s crude oil boilers with a wood-pellet boiler -- saving the hospital about $100,000 a year in heating costs. | Photo courtesy of the Oregon Department of Energy. Using money from the Recovery Act, Blue Mountain Hospital replaced one of its 1950s crude oil boilers with a wood-pellet boiler -- saving the hospital about $100,000 a year in heating costs. | Photo courtesy of the Oregon Department of Energy. Julie McAlpin Communications Liaison, State Energy Program Why biomass? Wood was the first energy source used and man's main fuel source until the Industrial Revolution.

432

Analysis of drying wood waste fuels with boiler exhaust gases: simulation, performance, and economics  

DOE Green Energy (OSTI)

This study evaluates the feasibility of retrofitting a rotary dryer to a hog fuel boiler, using the boiler exhaust gases as the drying medium. Two simulation models were developed. Each model accurately predicts system performance given site-specific parameters such as boiler steam demand, fue moisture content, boiler exhaust temperature and combustion excess air. Three rotary dryers/hog fuel boilers currently in operation in the forest products industry were analyzed. The data obtained were used to validate te accuracy of the simulation models and to establish the performance of boiler/dryer systems under field conditions. The boiler exhaust temperatures observed ranged from 340 to 500/sup 0/F and indicated that significant drying could be realized at moderate stack temperatures, as substantitated by experimental moisture content data. The simulation models were used to evaluate a general boiler/dryer system's sensitivity to variation in operating conditions. The sensitivity analyses indicated that under moderate conditions (400/sup 0/F boiler exhaust, etc.) the installation of a rotary dryer results in a 15% increase in boiler efficiency and a 13% decrease in fuel consumption. Both the field data and sensitivity analyses indicated that a greater increase in boiler efficiency could be realized at higher stack temperatures, approximately a 30% increase in boiler efficiency for a stack temperature of 600/sup 0/F. The cash flow basis payback periods based on hog fuel savings due to dryer installation ranged from 2.7 years for a used dryer to 3.9 years for a new dryer. The payback periods for equivalent BTU savings of gas and oil ranged from 1.2 to 2.0 for gas and from 1.3 to 2.1 years for oil. This study concludes that retrofitting a rotary dryer to an existing hog fuel boiler is an economically feasible option to the forest products industry. 31 references, 24 figures, 18 tables.

Kirk, R.W.; Wilson, J.B.

1984-09-01T23:59:59.000Z

433

Build, Own, Operate and Maintain (BOOM) Boiler Systems  

E-Print Network (OSTI)

"Overview: The article addresses the growing trend in outsourcing boiler equipment, installation, operation, maintenance and ownership by large corporations, colleges and universities. Issues: To remain competitive and provide for growth, corporations and not-for-profit (NFP) organizations have changed the way they look at their energy systems: They are only allocating capital to ""core"" assets. In most cases, thennal, electric and air energy systems are not considered ""core"" assets resulting in the need to find ""other"" solutions to providing the needed energy. Reduced staffing has resulted in fewer experienced and knowledgeable boiler operating and maintenance personnel. Fluctuating energy costs make it difficult to accurately plan and budget. Constantly changing emissions standards and regulations add operational cost burdens. Objective: Find a solution to these pressures that does not require capital investment."

Henry, T.

2003-05-01T23:59:59.000Z

434

Thermal Behavior of Floor Tubes in a Kraft Recovery Boiler  

DOE Green Energy (OSTI)

The temperatures of floor tubes in a slope-floored black liquor recovery boiler were measured using an array of thermocouples located on the tube crowns. It was found that sudden, short duration temperature increases occurred with a frequency that increased with distance from the spout wall. To determine if the temperature pulses were associated with material falling from the convective section of the boiler, the pattern of sootblower operation was recorded and compared with the pattern of temperature pulses. During the period from September, 1998, through February, 1999, it was found that more than 2/3 of the temperature pulses occurred during the time when one of the fast eight sootblowers, which are directed at the back of the screen tubes and the leading edge of the first superheater bank, was operating.

Barker, R.E.; Choudhury, K.A.; Gorog, J.P.; Hall, L.M.; Keiser, J.R.; Sarma, G.B.

1999-09-12T23:59:59.000Z

435

Protecting the Investment in Heat Recovery with Boiler Economizers  

E-Print Network (OSTI)

Many people consider energy to be a crisis in remission -- even with continuing high fuel costs. Some voice concern over the long term security of an investment in flue gas heat recovery equipment. The concern generally involves the ability of an economizer or air heater to continue to perform efficiently without corrosion. The recognized economic advantages of an economizer result from its ability to convert heat losses into sources of energy. One of the most productive means of obtaining reduced energy costs lies in the improvements of the efficiency of steam generating boilers. Industrial and institutional boilers operating at pressures of 75 psig or greater are excellent applications. The maximum gain that can be safely achieved is governed by a number of technical and physical limitations. Among these are considerations of the economics, temperatures of the flue gas and water, and the potential for corrosion. This paper will discuss the economic and practical considerations of an economizer installation.

Roethe, L. A.

1985-05-01T23:59:59.000Z

436

Technology for the Examination of Boiler Tubing Dissimilar Metal Welds  

Science Conference Proceedings (OSTI)

In an effort to determine the optimum method for examination of fossil power plant dissimilar metal boiler tube welds, researchers obtained several samples removed from service, and applied various ultrasonic examination technology to these samples. The welds in these samples were made with either austenitic stainless steel weld metal or by the induction pressure method. The welds were then subjected to conventional and advanced ultrasonic examination in the laboratory. For all examination methods, there...

2011-12-07T23:59:59.000Z

437

Heat Recovery Considerations for Process Heaters and Boilers  

E-Print Network (OSTI)

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters, regenerative air preheaters and economizers. Relative advantages and applicability of the three methods are discussed. Analytical methods and correlations are presented which enable determination of size of unit, capital cost and operating cost for each of the three methods of heat recovery.

Kumar, A.

1982-01-01T23:59:59.000Z

438

Heat Recovery Consideration for Process Heaters and Boilers  

E-Print Network (OSTI)

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters, regenerative air preheaters and economizers. Relative advantages and applicability of the three methods are discussed. Analytical methods and correlations are presented which enable determination of size of unit, capital cost and operating cost for each of the three methods of heat recovery.

Kumar, A.

1984-01-01T23:59:59.000Z

439

Heat Recovery Considerations for Process Heaters and Boilers  

E-Print Network (OSTI)

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters, regenerative air preheaters and economizers. Relative advantages and applicability of the three methods are discussed. Analytical methods and correlations are presented which enable determination of size of unit, capital cost and operating cost for each of the three methods of heat recovery.

Kumar, A.

1985-05-01T23:59:59.000Z

440

Heat Recovery Considerations for Process Heaters and Boilers  

E-Print Network (OSTI)

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters, regenerative air preheaters and economizers. Relative advantages and applicability of the three methods are discussed. Analytical methods and correlations are presented which enable determination of size and unit, capital cost and operating cost for each of the three methods of heat recovery.

Kumar, A.

1986-06-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler reset controls" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


441

Heat Recovery Consideration for Process Heaters and Boilers  

E-Print Network (OSTI)

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters, regenerative air preheaters and economizers. Relative advantages and applicability of the three methods are discussed. Analytical methods and correlations are presented which enable determination of size of unit, capital cost and operating cost for each of the three methods of heat recovery.

Kumar, A.

1983-01-01T23:59:59.000Z

442

Boiler Water Deposition Model, Part 1: Feasibility Study  

Science Conference Proceedings (OSTI)

Many sources of availability and performance losses in fossil units involve deposition on water- and steam-touched surfaces, with the most acute effects occurring in boilers and turbines. Earlier deposition state-of-knowledge assessments sponsored by EPRI established three broad classifications of deposition phenomena (EPRI reports 1004194 and 1004930). However, within these classifications are many processes and influencing factors that need to be considered in order to make meaningful improvements in d...

2004-11-17T23:59:59.000Z

443

FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS  

DOE Green Energy (OSTI)

This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT408