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1

EXHAUST GAS BOILER FIRE PERVENTION  

E-Print Network (OSTI)

Today's demands for better overall usability of fuel oil in large two-stroke low speed marine diesel engines greatly influenced their development, and the purity of their exhaust gases. With this paper we would like to indicate on to factors which directly influence on soot forming, deposition and cause of occurance of fire in exhaust gas boiler (EGB). Due the fact that a fire in the EGB can result in complete destruction of the boiler, and a longer interruption of the vessel commercial operations, crew must be familiar with the main reasons of soot deposition on the boiler tubes and elements and origination of fire, and to have taken proper and timely protection measures 1.

Branko Lali? Dipl. Ing; Mr. Ivan Komar; Dipl. Ing

2

Gas-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces May 16, 2013 - 4:36pm Addthis A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of your home. Your gas boiler or furnace can be retrofitted to improve its energy efficiency. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

3

Gas-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces Gas-Fired Boilers and Furnaces May 16, 2013 - 4:36pm Addthis A residential natural gas meter. A residential natural gas meter. What does this mean for me? Your gas boiler or furnace may be oversized, particularly if you've upgraded the energy efficiency of your home. Your gas boiler or furnace can be retrofitted to improve its energy efficiency. Gas boilers and furnaces can be fueled by either natural gas or propane with simple modifications accounting for the different characteristics of the fuels. Propane is usually more expensive as a fuel, but is available throughout the United States. Natural gas supplies depend on having a natural gas distribution system in your area, and areas at the end of the pipeline (such as the Northeast) tend to pay higher prices for natural gas.

4

BOILERS, BOILER FUEL AND BOILER EFFICIENCY  

E-Print Network (OSTI)

This paper describes the modern boilers in the South African sugar industry. A new equation for the calculation of the net calorific value (NCV) of bagasse is suggested and a distinction is made between boiler design efficiency and boiler operation efficiency. Methods to calculate fuel calorific values and boiler efficiencies from first principles are presented.

A Wienese

5

Recovery of Water from Boiler Flue Gas  

NLE Websites -- All DOE Office Websites (Extended Search)

RecoveRy of WateR fRom BoileR flue Gas RecoveRy of WateR fRom BoileR flue Gas Background Coal-fired power plants require large volumes of water for efficient operation, primarily for cooling purposes. Public concern over water use is increasing, particularly in water stressed areas of the country. Analyses conducted by the U.S. Department of Energy's National Energy Technology Laboratory predict significant increases in power plant freshwater consumption over the coming years, encouraging the development of technologies to reduce this water loss. Power plant freshwater consumption refers to the quantity of water withdrawn from a water body that is not returned to the source but is lost to evaporation, while water withdrawal refers to the total quantity of water removed from a water source.

6

Recovery of Water from Boiler Flue Gas  

SciTech Connect

This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

2008-09-30T23:59:59.000Z

7

Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA  

E-Print Network (OSTI)

Wood Pellets for UBC Boilers Replacing Natural Gas Based on LCA Submitted to Dr. Bi By Bernard Chan Pellets for UBC Boilers Replacing Natural Gas" By Bernard Chan, Brian Chan, and Christopher Young Abstract This report studies the feasibility of replacing natural gas with wood pellets for UBC boilers. A gasification

8

New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement  

SciTech Connect

Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

2014-01-01T23:59:59.000Z

9

Development and Application of Gas Sensing Technologies to Enable Boiler Balancing  

E-Print Network (OSTI)

01/2004 Development and Application of Gas Sensing Technologies to Enable Boiler Balancing to monitor total NOx (0-1000 ppm), CO (0-1000 ppm) and O2 (1-15%) within the convective pass of the boiler of such sensor systems will dramatically alter how boilers are operated, since much of the emissions creation

Dutta, Prabir K.

10

Second law analysis of a natural gas-fired steam boiler and cogeneration plant.  

E-Print Network (OSTI)

??A second law thermodynamic analysis of a natural gas-fired steam boiler and cogeneration plant at Rice University was conducted. The analysis included many components of (more)

Conklin, Eric D

2010-01-01T23:59:59.000Z

11

Boilers | Open Energy Information  

Open Energy Info (EERE)

search TODO: Add description List of Boilers Incentives Retrieved from "http:en.openei.orgwindex.php?titleBoilers&oldid267147" Category: Articles with outstanding TODO tasks...

12

Oxy-combustion Boiler Material Development  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-combustion Boiler Material Oxy-combustion Boiler Material Development Background In an oxy-combustion system, combustion air (79 percent nitrogen, 21 percent oxygen) is replaced by oxygen and recycled flue gas (carbon dioxide [CO 2 ] and water), eliminating nitrogen in the flue gas stream. When applied to an existing boiler, the flue gas recirculation rate is adjusted to enable the boiler to maintain its original air-fired heat absorption performance, eliminating the need to derate the boiler

13

Energy Efficiency Opportunities in EPA's Boiler Rules  

NLE Websites -- All DOE Office Websites (Extended Search)

Opportunities in EPA's Boiler Rules Opportunities in EPA's Boiler Rules On December 20, 2012, the US Environmental Protection Agency (EPA) finalized new regulations to control emissions of hazardous air pollutants (HAP) from commercial, industrial, and institutional boilers and process heaters. These new rules, known as the Boiler MACT (major sources) and Boiler Area Source Rule (smaller sources), will reduce the amount of HAPS such as mercury, heavy metals, and other toxics that enter the environment. Since emissions from boilers are linked to fuel consumption, energy efficiency is an important strategy for complying with the new Boiler rules. Who is affected? Most existing industrial, commercial and institutional (ICI) boilers will not be affected by the Boiler MACT. These unaffected boilers are mostly small natural gas-fired boilers. Only about 14% of all existing

14

Study of Gas Solid Flow Characteristics in Cyclone Inlet Ducts of A300Mwe CFB Boiler  

Science Journals Connector (OSTI)

Gas solid flow characteristics in cyclones inlet duct of a 300MW CFB boiler were studied in a cold circulating fluidized bed (CFB) experimental setup according to a 410t/h CFB boiler with a scale of 10?1....Figs...

J. Y. Tang; X. F. Lu; J. Lai; H. Z. Liu

2010-01-01T23:59:59.000Z

15

Recovery Boiler Corrosion Chemistry  

E-Print Network (OSTI)

11/13/2014 1 Recovery Boiler Corrosion Chemistry Sandy Sharp and Honghi Tran Symposium on Corrosion of a recovery boiler each cause their own forms of corrosion and cracking Understanding the origin of the corrosive conditions enables us to operate a boiler so as to minimize corrosion and cracking select

Das, Suman

16

Numerical Simulation in a Supercirtical CFB Boiler  

Science Journals Connector (OSTI)

The dimension of the hot circulation loop of the supercritical CFB boiler is large, and there are many ... simulation of gas-solid flow in a supercritical CFB boiler was conducted by using FLUENT software. ... th...

Yanjun Zhang; Xiang Gaol; Zhongyang Luo

2010-01-01T23:59:59.000Z

17

NO, Reduction in a Gas Fired Utility Boiler by Combustion Modifications  

E-Print Network (OSTI)

Data on the effect of several combustion modifications on the for-math of nitrogen oxides and on boiler efficiency were acquired and analyzed for a 110 MW gas fired utility boiler. The results from the study showed that decreasing the oxygen in the flue gas from 2.2% to 0.6 % reduced the NO, formation by 33 % and also gave better boiler efficiencies. Flue gas recirculation through the bottom of the fire4mx WBS founb to be Ineffective. Staged combustion was found to reduce the NO, emlssions by as much as 55 % while decreasing the efficiency by about 5%. Adjustment of the burner air registers reduced the NO, formation by about 20 ppm. The lowest NO, emisdons of 42 ppm (at about 3 % 02) in the stack was obtained for air only to one top burner and 0.5 % oxygen in the flue gas. The reduction of nitrogen oxides (NO,) emissions from steam boilers has been under study for several years. The NO, from boilers consist almost entirely of nitric oxide (NO) and nitrogen dioxide (N02) with NO2 usually only l or 2 % of the total. After leaving the stack, the NO eventually combines with atmospheric oxygen to form NOp. The Environmental Protection Agency has sponsored several studies1-I0 on reducing NO, emissions while maintaining thermal efficiency of boilers. Other studies have been sponsored by The Electric Power Research Institute (EPRI) " and Argonne National

Jerry A. Bullin; Dan Wilkerson

1982-01-01T23:59:59.000Z

18

Furnace and Boiler Basics | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnace and Boiler Basics Furnace and Boiler Basics Furnace and Boiler Basics August 16, 2013 - 2:50pm Addthis Furnaces heat air and distribute the heated air through a building using ducts; boilers heat water, providing either hot water or steam for heating. Furnaces Furnaces are the most common heating systems used in homes in the United States. They can be all electric, gas-fired (including propane or natural gas), or oil-fired. Boilers Boilers consist of a vessel or tank where heat produced from the combustion of such fuels as natural gas, fuel oil, or coal is used to generate hot water or steam. Many buildings have their own boilers, while other buildings have steam or hot water piped in from a central plant. Commercial boilers are manufactured for high- or low-pressure applications.

19

Recovery Boiler Modeling  

E-Print Network (OSTI)

, east, e, west, w, bot tom, b, and top, t, neighbors. The neighboring cou pling coefficients (an, a., .. , etc) express the magnitudes of the convection and diffusion which occur across the control volume boundaries. The variable b p represents... represents a model of one half of the recovery boiler. The boiler has three air levels. The North, South and East boundaries of the computational domain represent the water walls of the boiler. The West boundary represents a symmetry plane. It should...

Abdullah, Z.; Salcudean, M.; Nowak, P.

20

Specifying Waste Heat Boilers  

E-Print Network (OSTI)

, refineries,kilns, incineration systems and cogeneration and combined cycle plants,to mention a few applications.Depending on several factors such as quantity of gas or steam floW,cleanl1ness of gas,gas and steam pressure and space availabilitY,they may... of incinerator.whether fixed bed.rotary kiln or fluid bed.Sla9ging constituents present in the gas can result in bridging of tubes by molten salts if tube spacing is not wide,particularly at the boiler inlet.Ash hoppers ,soot blowers and cleaning lanes...

Ganapathy, V.

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


21

Boilers and Fired Systems  

SciTech Connect

This chapter examines how energy is consumed, how energy is wasted, and opportunities for reducing energy consumption and costs in the operation of boilers.

Parker, Steven A.; Scollon, R. B.

2009-07-14T23:59:59.000Z

22

COMPARISON OF DIFFERENT APPROACHES FOR THE SIMULATION OF BOILERS USING OIL, GAS, PELLETS OR WOOD CHIPS  

E-Print Network (OSTI)

A detailed model for the simulation of boilers using oil, gas, pellets or wood chips has been developed and compared with measurements. Approaches of different complexity for the simulation of steady state flue gas losses were tested. The more physical approaches are able to reproduce measured data better than the simpler empirical models, but they also require more model parameters to be determined and a higher simulation effort. Cycling behaviour of the simple one-node thermal mass approach of the model was compared with measured cycling behaviour of a pellet boiler. With the proper values for the relevant boiler parameters, cycling behaviour is reproduced well. With the implementation in a FORTRAN-dll that can be called from TRNSYS, a tool is now available that suits the needs of scientists as well as planners and product developers that use energy systems simulation tools.

Michel Haller; Lars Konersmann; Robert Haberl; Angela Drscher; Elimar Frank

23

Technical and economic analysis: Gas cofiring in industrial boilers. Final report, November 1995-September 1996  

SciTech Connect

This report presents an analysis of the technical and marketing issues associated with the deployment of natural gas cofiring technology in stoker boilers. As part of the work effort, a composite database of stoker boilers was developed using state and federal emission inventories over the years 1985 - 1995. Information sources included the most recent AIRS Facility Subsystem database, the Ozone Transport Region 1990 database, the 1990 Ohio Permit database and the 1985 NAPAP database--all are electronic databases of facilities with air emission permits. The initial data set included almost 3,000 stokers at about 1,500 locations. Stoker facilities were contacted to verify the operating status, capacity, fuel capability, efficiency and other stoker-specific data. The report presents the current stoker boiler distribution by SIC, industrial groups, primary solid fuel (coal, wood, waste, refuse), operating status, and state. Maps are included.

Potter, F.J.

1996-09-01T23:59:59.000Z

24

Cold End Inserts for Process Gas Waste Heat Boilers Air Products, operates hydrogen production plants, which utilize large waste heat boilers (WHB)  

E-Print Network (OSTI)

Cold End Inserts for Process Gas Waste Heat Boilers Overview Air Products, operates hydrogen walls. Air Products tasked our team to design an insert to place in the tubes of the WHB to increase flow velocity, thereby reducing fouling of the WHB. Objectives Air Products wishes that our team

Demirel, Melik C.

25

Retrofitted coal-fired firetube boiler and method employed therewith  

DOE Patents (OSTI)

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

Wagoner, Charles L. (Tullahoma, TN); Foote, John P. (Tullahoma, TN)

1995-01-01T23:59:59.000Z

26

Retrofitted coal-fired firetube boiler and method employed therewith  

DOE Patents (OSTI)

A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

Wagoner, C.L.; Foote, J.P.

1995-07-04T23:59:59.000Z

27

Gas Stirling engine ?CHP boiler experimental data driven model for building energy simulation  

Science Journals Connector (OSTI)

Abstract A dynamic model for the simulation of gas micro combined heat and power devices (?CHP boilers) has been developed in order to assess their energy performances. From a literature review and experimental investigations, the new model is designed with the aim of limiting the number of parameters which need to be easily accessible in order to be suitable with annual building energy simulations. At first, this paper focuses on the description of the ?CHP boiler which has been tested, on the development of the test bench and on the experimental results. Then, it focuses on the model description, on its parameterization and on its validation. The modelling approach is based on an energy balance on the device and on empirical expressions for the main inputs and outputs. The model characterizes the ?CHP boiler behaviour for different inlet water flow rates and temperatures. The dynamic phases with the start-up and cooling phases are taken into account. Finally, the models for the Stirling engine and the additional boiler are limited respectively to 28 and 24. Further experimental investigations led to simplify the ?CHP model from 28 to 17 parameters without reducing the accuracy.

J.-B. Bouvenot; B. Andlauer; P. Stabat; D. Marchio; B. Flament; B. Latour; M. Siroux

2014-01-01T23:59:59.000Z

28

Gas reburning in tangentially-fired, wall-fired and cyclone-fired boilers  

SciTech Connect

Gas Reburning has been successfully demonstrated for over 4,428 hours on three coal fired utility boilers as of March 31, 1994. Typically, NO{sub x} reductions have been above 60% in long-term, load-following operation. The thermal performance of the boilers has been virtually unaffected by Gas Reburning. At Illinois Power`s Hennepin Station, Gas Reburning in a 71 MWe tangentially-fired boiler achieved an average NO{sub x} reduction of 67% from the original baseline NO{sub x} level of 0.75 lb NO{sub x}/10{sup 6} Btu over a one year period. The nominal natural gas input was 18% of total heat input. Even at 10% gas heat input, NO{sub x} reduction of 55% was achieved. At Public Service Company of Colorado`s Cherokee Station, a Gas Reburning-Low NO{sub x} Burner system on a 172 MWe wall-fired boiler has achieved overall NO{sub x} reductions of 60--73% in parametric and long-term testing, based on the original baseline NO{sub x} level of 0.73 lb/10{sup 6} Btu. NO{sub x} reduction is as high as 60--65% even at relatively low natural gas usage (5--10% of total heat input). The NO{sub x} reduction by Low NO{sub x} Burners alone is typically 30--40%. NO{sub x} reduction has been found to be insensitive to changes in recirculated flue gas (2--7% of total flue gas) injected with natural gas. At City Water, Light and Power Company`s Lakeside Station in Springfield, Illinois, Gas Reburning in a 33 MWe cyclone-fired boiler has achieved an average NO{sub x} reduction of 66% (range 52--77%) at gas heat inputs of 20--26% in long-term testing, based on a baseline NO{sub x} level of 1.0 lb/10{sup 6} Btu (430 mg/MJ). This paper presents a summary of the operating experience at each site and discusses the long term impacts of applying this technology to units with tangential, cyclone and wall-fired (with Low NO{sub x} Burner) configurations.

May, T.J. [Illinois Power Co., Decatur, IL (United States); Rindahl, E.G. [Public Service Co. of Colorado, Denver, CO (United States); Booker, T. [City Water Light and Power, Springfield, IL (United States)] [and others

1994-12-31T23:59:59.000Z

29

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

SciTech Connect

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 18%. The performance goal of 70/40 reduction was met on many test runs, but at a higher reburn gas heat input. S02 emissions, based on coal replacement, were reduced by 18%.

None

1998-07-01T23:59:59.000Z

30

Minimum separation distances for natural gas pipeline and boilers in the 300 area, Hanford Site  

SciTech Connect

The U.S. Department of Energy (DOE) is proposing actions to reduce energy expenditures and improve energy system reliability at the 300 Area of the Hanford Site. These actions include replacing the centralized heating system with heating units for individual buildings or groups of buildings, constructing a new natural gas distribution system to provide a fuel source for many of these units, and constructing a central control building to operate and maintain the system. The individual heating units will include steam boilers that are to be housed in individual annex buildings located at some distance away from nearby 300 Area nuclear facilities. This analysis develops the basis for siting the package boilers and natural gas distribution systems to be used to supply steam to 300 Area nuclear facilities. The effects of four potential fire and explosion scenarios involving the boiler and natural gas pipeline were quantified to determine minimum separation distances that would reduce the risks to nearby nuclear facilities. The resulting minimum separation distances are shown in Table ES.1.

Daling, P.M.; Graham, T.M.

1997-08-01T23:59:59.000Z

31

Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler  

SciTech Connect

Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal of 70% reduction was met on many test runs, but at higher gas heat inputs. The impact on boiler equipment was determined to be very minimal. Toward the end of the testing, the flue gas recirculation (used to enhance gas penetration into the furnace) system was removed and new high pressure gas injectors were installed. Further, the low NOX burners were modified and gave better NO. reduction performance. These modifications resulted in a similar NO, reduction performance (64%) at a reduced level of gas heat input (-13Yo). In addition, the OFA injectors were re-designed to provide for better control of CO emissions. Although not a part of this project, the use of natural gas as the primary fuel with gas reburning was also tested. The gas/gas reburning tests demonstrated a reduction in NOX emissions of 43% (0.30 lb/1 OG Btu reduced to 0.17 lb/1 OG Btu) using 7% gas heat input. Economics are a key issue affecting technology development. Application of GR-LNB requires modifications to existing power plant equipment and as a result, the capital and operating costs depend largely on site-specific factors such as: gas availability at the site, gas to coal delivered price differential, sulfur dioxide removal requirements, windbox pressure, existing burner throat diameters, and reburn zone residence time available. Based on the results of this CCT project, EER expects that most GR-LNB installations will achieve at least 60% NOX control when firing 10-15% gas. The capital cost estimate for installing a GR-LNB system on a 300 MW, unit is approximately $25/kW. plus the cost of a gas pipeline (if required). Operating costs are almost entirely related to the differential cost of the natural gas compared to coal.

None

1998-09-01T23:59:59.000Z

32

Evaluation of gas-reburning and low NO sub x burners on a wall fired boiler  

SciTech Connect

This clean coal technology project will demonstrate a combination of two developed technologies to reduce both NO{sub x} and (to some extent) SO{sub x} emissions: Gas reburning and low NO{sub x} burners. The demonstrations will be conducted on a pre-NSPS utility boiler representative of US boilers that contribute significantly to the inventory of acid rain precursor emissions: a wall fired unit. Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is burned. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} and SO{sub x} emission reductions of 75 percent or more as a result of combining LNB and GR to a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

Not Available

1991-04-26T23:59:59.000Z

33

Disposal of boiler ash  

SciTech Connect

As more boilers are converted from oil to solid fuels such as coal, the quantity of ash requiring disposal will increase dramatically. The factors associated with the development of land disposal systems for ash landfills are presented, including ash characterization, site selection procedures, design parameters, and costs.

Atwell, J.S.

1981-08-01T23:59:59.000Z

34

Natural Gas as a Boiler Fuel of Choice in Texas  

E-Print Network (OSTI)

cubic feet (Tcf) of natural gas to price. FIGURE 1 1990 Texas Fuel Mix [From PUCT Fuel Efficiency Report) Coal 24,3'1> Nalural Gas 38,7'1> , Nalural Gas 63,1'1> H yd ro 0.1 'I> Cogenerallon 8.6'1> L1gnlle 12,7'1> Nuclear 8,6'1> Lignite 19... 100 ti mes more polluting than gas. WHERE IS THE GAS? Most people who are even remotely involved with gas production or consumption know that Texas has considerable gas reserves. Figure 2 indicates U.S. natural gas reserve distribution. Since...

Kmetz, W. J.

35

Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler; a DOE Assessment  

SciTech Connect

The results from the GR-LNB technology demonstrated by EER at Cherokee Station approached, but did not meet, the CCT project's performance objectives. Acceptable unit operability was achieved with both the GR and the LNB components. The gas reburning component of the process appears to be broadly applicable for retrofit NO{sub x} control to most utility boilers and, in particular, to wet-bottom cyclone boilers, which are high NO{sub x} emitters and are difficult to control (LNB technology is not applicable to cyclone boilers). GR-LNB can reduce NO{sub x} to mandated emissions levels under Title IV of the CAAA without significant, adverse boiler impacts. The GR-LNB process may be applicable to boilers significantly larger than the demonstration unit, provided there is adequate dispersion and mixing of injected natural gas. Major results of the demonstration project are summarized as follows: NO{sub x}-emissions reductions averaging 64% were achieved with 12.5% gas heat input in long-term tests on a 158-MWe (net) wall-fired unit. The target reduction level of 70% was achieved only on a short-term basis with higher gas consumption. The thermal performance of coal-fired boilers is not significantly affected by GR-LNB. Convective section steam temperatures can be controlled within acceptable limits. Thermal efficiency is decreased by a small amount (about 0.8%), because of increased dry gas loss and higher moisture in the flue gas as a result of the GR process. Furnace slagging and convective section fouling can be adequately controlled. Because of the higher hydrogen/carbon (H/C) ratio of natural gas compared with coal, use of the GR process results in a modest reduction in CO{sub 2} emissions. SO{sub 2} and particulate emissions are reduced in direct proportion to the fraction of heat supplied by natural gas.

National Energy Technology Laboratory

2001-02-28T23:59:59.000Z

36

Return Condensate to the Boiler  

Energy.gov (U.S. Department of Energy (DOE))

This tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

37

Improve Your Boiler's Combustion Efficiency  

SciTech Connect

This revised ITP tip sheet on boiler combustion efficiency provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

38

Boiler Stack Economizer Tube Failure  

Science Journals Connector (OSTI)

A metallurgical evaluation was performed to investigate the failure of a type 304 stainless steel tube from a boiler stack economizer. The tube had three distinct degradation mechanisms...

Ryan J. Haase; Larry D. Hanke

2013-10-01T23:59:59.000Z

39

Minimize Boiler Short Cycling Losses  

Energy.gov (U.S. Department of Energy (DOE))

This tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

40

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS  

SciTech Connect

Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US Department of Energy National Energy Technology Laboratory (DOE) in 2001 to carry out a project entitled ''Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers.'' This two-phased project is in effect from September 28, 2001, to October 27, 2004. (U.S. DOE NETL Cooperative Agreement No. DE-FC26-01NT41146). Phase I consisted of an evaluation of the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants, and supporting bench-scale testing. And Phase II consists of pilot-scale testing, supporting a refined performance and economic evaluation of the oxygen-fired AFC concept. Phase I, detailed in this report, entails a comprehensive study evaluating the technical feasibility and economics of alternate CO{sub 2} capture technologies applied to Greenfield US coal-fired electric generation power plants. Thirteen separate but related cases (listed below), representing various levels of technology development, were evaluated as described herein. The first seven cases represent coal combustion cases in CFB type equipment. The next four cases represent Integrated Gasification Combined Cycle (IGCC) systems. The last two cases represent advanced Chemical Looping systems, which were completely paid for by ALSTOM and included herein for completeness.

Nsakala ya Nsakala; Gregory N. Liljedahl

2003-05-15T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


41

Fluid Bed Waste Heat Boiler Operating Experience in Dirty Gas Streams  

E-Print Network (OSTI)

from 13 to 15 million BTU per hour for fired boiler efficiencies of 80% to 70% respectively. The savings represents 85 to 90% of the energy entering the waste heat boiler. Equiva lent furnace efficiency increases from 25% to over 60% on high fire... Fired Boiler Efficiency 0.70 0.75 0.80 Energy Savings Furnace Efficiency Corresponding Peak Fuel Equivalent at High (1) . Savi ngs Fire on Melt 4453 kw (15.1x10 6 BTU/hr) 69% 4156 kw (14.1x10 6 BTU/hr) 66% 3896 kw (13.3x10 6 BTU/hr) 63% (1...

Kreeger, A. H.

42

Parametric study of a firetube boiler performance  

SciTech Connect

Critical areas in the design of commercial and industrial firetube boilers are burner and furnace configuration, as is the resultant heat transfer from the furnace wall to the water under the various conditions. Furthermore, performance of industrial and commercial boilers is mainly dependent upon their material and geometrical dimensions. In order to investigate boiler performance globally, a relatively simple model which can be processed in a personal computer (PC) is proposed. In this paper, the effects of thermo-physical parameters on the energy and exergy performance of a firetube boiler are studied by using a simple model for the combustion product gas behavior through the boiler passes. For each steady-state condition, the boiler performance is investigated by parametrically changing the degree of inception of nucleate boiling, the tube wall emissivity, the saturation steam pressure, and the fraction of flue gas recirculation (FGR, utilized for NO{sub x} emissions reduction). Results for a set of parameters such as those considered in this work may be used in future firetube boiler design to improve performance and reduce manufacturing costs.

Park, H. [Marquette Univ., Milwaukee, WI (United States). Dept. of Mechanical and Industrial Engineering; Valentino, M.W. [Cleaver-Brooks, Milwaukee, WI (United States)

1995-12-31T23:59:59.000Z

43

DOE Webcast: GTI Super Boiler Technology  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Webcast Webcast GTI Super Boiler Technology by Dennis Chojnacki, Senior Engineer by Curt Bermel, Business Development Mgr. R&D > November 20, 2008 November 20, 2008 2 November 20, 2008 2 WHO WE ARE Gas Technology Institute >Leading U.S. research, development, and training organization serving the natural gas industry and energy markets ─ An independent, 501c (3) not-for-profit Serving the Energy Industry Since 1941 > Over 1,000 patents > Nearly 500 products commercialized November 20, 2008 3 November 20, 2008 3 Super Boiler Background > U.S. industrial and commercial steam boilers ─ Consume over 6 quads of natural gas per year ─ Wide range of steam uses from process steam to space heating > Installed base of steam boilers ─ Largely over 30 years old

44

Evaluation of gas-reburning and low NO sub x burners on a wall fired boiler  

SciTech Connect

Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is formed. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at the lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} emission reductions of 75 percent or more as a result of combing Low NO{sub x} Burners and Gas Reburning on a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

Not Available

1992-01-15T23:59:59.000Z

45

Boiler Maximum Achievable Control Technology (MACT) Technical...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Maximum Achievable Control Technology (MACT) Technical Assistance - Fact Sheet, May 2014 Boiler Maximum Achievable Control Technology (MACT) Technical Assistance - Fact...

46

Covered Product Category: Commercial Boilers | Department of...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

be brought online quickly, therefore avoiding the need to keep a boiler on hot standby. Remote monitoring capability: Remote monitoring capability is useful to manage boiler...

47

Small boiler uses waste coal  

SciTech Connect

Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

Virr, M.J. [Spinheat Ltd. (United States)

2009-07-15T23:59:59.000Z

48

Modelling and simulating fire tube boiler performance  

E-Print Network (OSTI)

A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently MatLab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results an experiments has been carried out on a full scale boiler plant.

Kim Srensen; Claus M. S. Karstensen; Thomas Condra; Niels Houbak

49

SIMPLE, FULLY FEATURED BOILER LOOP MODELLING  

E-Print Network (OSTI)

The performance of hot water space heating systems for mild to warm temperate climates is dominated by the efficiency of boiler operation at low load (i.e. below 25 % of nameplate capacity). This efficiency is influenced by a number of effects that are poorly represented in common modelling approaches, including static thermal losses from the boiler and distribution system, changes in burner efficiency at different firing rates, thermal inertia in the boiler loop and the effects of cyclic operation. In this paper, a simple model that includes these loss mechanisms is developed. An example from an actual project is used to demonstrate that addressing the full range of low-load efficiency effects can increase predicted boiler gas consumption substantially relative to standard simulation approaches.

Erica Kenna; Paul Bannister

50

Advances of flue gas desulfurization technology for coal-fired boilers and strategies for sulfur dioxide pollution prevention in China  

SciTech Connect

Coal is one of the most important kinds of energy resources at the present time and in the immediate future in China. Sulfur dioxide resulting from combustion of coal is one of the principle pollutants in the air. Control of SO{sub 2} discharge is still a major challenge for environmental protection in developing China. In this paper, research, development and application of technology of flue gas desulfurization (FGD) for coal-fired boilers in China will be reviewed with emphasis on cost-effective technology, and the development trends of FGD technology, as well as the strategy for SO{sub 2} discharge control in China, will be analyzed. A practical technology for middle-small-sized boilers developed by the primary author and the field investigation results will also be presented. At present, there are four major kinds of FGD technologies that are practical to be applied in China for their cost-effectiveness and efficiency to middle-small-sized boilers. An important development trend of the FGD technology for middle-small-sized boilers for the next decade is improvement of the existing cost-effective wet-type FGD technology, and in the future it will be the development of dry-type FGD technology. For middle-sized generating boilers, the development direction of the FGD technology is the spraying and drying process. For large-sized generating boilers, the wet-type limestone-plaster process will still be applied in the immediate future, and dry-type FGD technologies, such as ammonia with electron beam irradiation, will be developed in the future. State strategies for the control of SO{sub 2} discharge will involve the development and popularization of efficient coal-fired devices, extension of gas coal and liquefied coal, spreading coal washing, and centralized heating systems.

Yang, C.; Zeng, G.; Li, G.; Qiu, J.

1999-07-01T23:59:59.000Z

51

Energy Savings Calculator for Commercial Boilers: Closed Loop, Space  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Savings Calculator for Commercial Boilers: Closed Loop, Savings Calculator for Commercial Boilers: Closed Loop, Space Heating Applications Only Energy Savings Calculator for Commercial Boilers: Closed Loop, Space Heating Applications Only October 8, 2013 - 2:23pm Addthis This cost calculator is a screening tool that estimates a product's lifetime energy cost savings at various efficiency levels. Learn more about the base model and other assumptions. Project Type Is this a new installation or a replacement? New Replacement What is the deliverable fluid type? Water Steam What fuel is used? Gas Oil How many boilers will you purchase? unit(s) Performance Factors Existing What is the capacity of the existing boiler? MBtu/hr* What is the thermal efficiency of the existing boiler? % Et New What is the capacity of the new boiler?

52

Suspension-fired biomass boilers. Three case studies  

SciTech Connect

A discussion of the conversion of oil-or gas-fired boilers to fire pulverized bark and wood wastes in suspension.

Robinson, L.

1986-01-01T23:59:59.000Z

53

Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

3 3 Evaluation of Gas Reburning and Low-NO x Burners on a Wall-Fired Boiler A DOE Assessment February 2001 U.S. Department of Energy National Energy Technology Laboratory P.O. Box 880, 3610 Collins Ferry Road Morgantown, WV 26507-0880 and P.O. Box 10940, 626 Cochrans Mill Road Pittsburgh, PA 15236-0940 website: www.netl.doe.gov Disclaimer This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference

54

User converts gas boiler to fluidized bed to save $1. 5M  

SciTech Connect

Retrofitting a fluidized bed combustion (FBC) system may allow Clayton Foods Inc. to reduce its annual fuel bill by $1.5 million when the system comes on line in 1986. The system will burn low-grade, high-sulfur coal instead of natural gas, and should pay back the $4.1 million investment in under five years. The dual bed design separates the chemical processes of combustion and desulfurization into two chambers, which allows smaller-sized combustors that achieve high efficiencies in less time than conventional, single-bed fluidized bed boilers. Possible limitations prevent other manufacturers from making the dual-bed system. The Wormser unit is the only retrofit application of this technology in an industrial setting.

Springer, N.

1985-07-29T23:59:59.000Z

55

Design considerations for CFB boilers  

Science Journals Connector (OSTI)

Since the 1970s, circulating fluidized bed (CFB) technology has been applied to combustion and ... firing of solid fuels. The success of CFB boilers is mainly due to their fuel... x and...

Yam Y. Lee

1997-01-01T23:59:59.000Z

56

Minimize Boiler Short Cycling Losses  

SciTech Connect

This revised ITP tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

57

FEMP Technology Brief: Boiler Combustion Control and Monitoring System |  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boiler Combustion Control and Monitoring Boiler Combustion Control and Monitoring System FEMP Technology Brief: Boiler Combustion Control and Monitoring System October 7, 2013 - 9:12am Addthis This composite photo shows technicians observing operation at the monitoring station and making subsequent fine adjustments on combustion system controls Technical staff are making boiler adjustments with the control and monitoring system. Photo courtesy of the Department of Defense's Environmental Security Technology Certification Program. Technology Description A novel combustion control system, along with gas sensors, sets the opening of fuel and air inlets based on flue-gas concentrations. Continuous feedback from measurements of oxygen, carbon monoxide, and nitrogen oxide concentrations enable the control system

58

Determining the maximal capacity of a combined-cycle plant operating with afterburning of fuel in the gas conduit upstream of the heat-recovery boiler  

Science Journals Connector (OSTI)

The effect gained from afterburning of fuel in the gas conduit upstream of the heat-recovery boiler used as part of a PGU-450T combined-cycle plant is considered. The results obtained from ... electric and therma...

V. M. Borovkov; N. M. Osmanova

2011-01-01T23:59:59.000Z

59

Low NOx burner retrofits and enhancements for a 518 MW oil and gas fired boiler  

SciTech Connect

Low NOx oil/gas burners originally supplied to Jacksonville Electric Authority, Northside No. 3 .500 MW unit, were based on a duplex air register design with lobed spray oil atomizers providing additional fuel staging. Although the burners could meet the targeted NOx levels of 0.3 and 0.2 lbs/10{sup 6} BTU on oil and gas respectively. There was insufficient margin on these NOx levels to enable continuous low NOx operation to be achieved. Further burner development was undertaken based on improved aerodynamic control within the burner design to give an approximate 25% improvement in NOx emission reduction thus providing an adequate operating margin. This `RoBTAS` (Round Burner with Tilted Air Supply) burner design based on techniques developed successfully for front wall coal firing applications achieved the required NOx reductions in full scale firing demonstrations on both heavy fuel oil and natural gas firing. The paper describes the development work and the subsequent application of the `RoBTAS` burners to the Northside No. 3 boiler. The burner will also be test fired on Orimulsion fuel and thus the comparison between heavy fuel oil firing and Orimulsion firing under ultra low NOx conditions will be made.

King, J.J. [Jacksonville Electric Authority, FL (United States); Allen, J.W.; Beal, P.R. [International Combustion Ltd., Derby (United Kingdom). Rolls-Royce Industrial Power Group

1995-12-31T23:59:59.000Z

60

Chapter 26 - The Oxyfuel Baseline: Revamping Heaters and Boilers to Oxyfiring by Cryogenic Air Separation and Flue Gas Recycle  

Science Journals Connector (OSTI)

This feasibility study involves the potential application of oxyfuel technology on a refinery-wide basis at the BP Grangemouth unit in Scotland. A total of seven boilers and 13 process heaters of various types, burning a mixture of refinery fuel gas and fuel oil resulting in the production of approximately 2.0 million tonnes per annum of CO2, form the basis of this study.

Rodney Allam; Vince White; Neil Ivens; Mark Simmonds

2005-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


61

Covered Product Category: Commercial Boiler | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Commercial Boiler Commercial Boiler Covered Product Category: Commercial Boiler October 7, 2013 - 10:27am Addthis What's Covered All Federal purchases of hot water or steam boilers (using either oil or gas) with a rated capacity (Btu/h) of 300,000-10,000,000 must meet or exceed FEMP-designated thermal efficiencies. FEMP provides acquisition guidance and Federal efficiency requirements across a variety of product categories, including commercial boilers, which is a FEMP-designated product category. Federal laws and executive orders mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law. Meeting Energy Efficiency Requirements for Commercial Boilers Table 1 displays the FEMP-designated minimum efficiency requirements for

62

Evaluation of coal-derived liquids as boiler fuels. Volume 2: boiler test results. Final report  

SciTech Connect

A combustion demonstration using six coal-derived liquid (CDL) fuels was conducted on a utility boiler located at the Plant Sweatt Electric Generating Station of Mississippi Power Company in Meridian, Mississippi. The test program was conducted in two phases. The first phase included the combustion tests of the two conventional fuels (natural gas and No. 6 fuel oil) and three coal-derived liquid fuels (Solvent Refined Coal-II full range distillate, H-Coal heavy distillate and H-Coal blended distillate). The second phase involved the evaluation of three additional CDL fuels (H-Coal light distillate, Exxon Donor Solvent full range distillate and Solvent Refined Coal-II middle distillate). The test boiler was a front wall-fired Babcock and Wilcox unit with a rated steam flow of 425,000 lb/h and a generating capacity of 40 MW. Boiler performance and emissions were evaluated with baseline and CDL fuels at 15, 25, 40 MW loads and at various excess air levels. Low NO/sub x/ (staged) combustion techniques were also implemented. Boiler performance monitoring included measurements for fuel steam and flue gas flow, pressure, temperature, and heat absorption, resulting in a calculated combustion efficiency, boiler efficiency, and heat rate. Emissions measurements included oxygen, carbon dioxide, carbon monoxide, oxides of nitrogen, sulfur dioxide, sulfur trioxide, acid dewpoint, particulate mass, size distribution and morphology, chlorides, and opacity. The test program demonstrated the general suitability of CDL fuels for use in existing oil-fired utility boilers. No significant boiler tube surface modifications will be required. The CDL fuels could be handled similarly to No. 2 oil with appropriate safety procedures and materials compatibility considerations. Volume 2 of a five-volume report contains the detailed boiler test results. 96 figs., 26 tabs.

Not Available

1985-09-01T23:59:59.000Z

63

Evaluation of Heat Losses in Fire Tube Boiler  

E-Print Network (OSTI)

Abstract The efficiency of oil fired fire tube boiler was calculated by evaluating the heat losses. Investigation on the performance of the boiler was conducted by examining the heat losses, identifying the reasons for losses, measuring the individual loss and developing a strategy for loss reduction. This study was carried out in Texmaco package horizontal fire tube boiler at Travancore Titanium Products Ltd (TTPL), Trivandrum, Kerala. The boiler efficiency was measured by indirect method. Heat losses in dry flue gas and due to unburned fuel were found to be the major problems. Since they were interrelated, installation of Zirconium oxygen sensor was recommended as a common remedy.

S. Krishnanunni; Josephkunju Paul C; Mathu Potti; Ernest Markose Mathew

64

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers  

SciTech Connect

Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

Edward Levy; Harun Bilirgen; John DuPoint

2011-03-31T23:59:59.000Z

65

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers  

SciTech Connect

Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. Condensed flue gas water treatment needs and costs. Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. Results of cost-benefit studies of condensing heat exchangers.

Levy, Edward; Bilirgen, Harun; DuPont, John

2011-03-31T23:59:59.000Z

66

Furnaces and Boilers | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Furnaces and Boilers Furnaces and Boilers Furnaces and Boilers June 24, 2012 - 4:56pm Addthis Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. Upgrading to a high efficiency furnace or boiler is an effective way to save money on home heating. What does this mean for me? To maintain your heating system's efficiency and ensure healthy indoor air quality, it's critical to maintain the unit and its venting mechanism. Proper maintenance extends the life of your furnace or boiler and saves you money. Most U.S. homes are heated with either furnaces or boilers. Furnaces heat air and distribute the heated air through the house using ducts. Boilers heat water, and provide either hot water or steam for heating. Steam is distributed via pipes to steam radiators, and hot water can be distributed

67

Latest Development of CFB Boilers in China  

Science Journals Connector (OSTI)

The circulating fluidized bed (CFB) coal-fired boiler has being rapidly developed ... the development history and development status of the CFB boiler in China are introduced. The development history of the CFB b...

G. X. Yue; H. R. Yang; J. F. Lu; H. Zhang

2010-01-01T23:59:59.000Z

68

New Concept of CFB Boiler with FGD  

Science Journals Connector (OSTI)

This paper introduces the technology characteristic of CFB Boiler with CFB-FGD on the basis of the summary of desulfurization principle in CFB boiler. The technology can overcome disadvantage of...

Pan Xueqin

2009-01-01T23:59:59.000Z

69

Sootblowing optimization for improved boiler performance  

DOE Patents (OSTI)

A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

2013-07-30T23:59:59.000Z

70

Boiler Combustion Control and Monitoring System  

Energy.gov (U.S. Department of Energy (DOE))

Efficiency of existing boilers can be improved in three ways; replacement with new boilers, replacement of the burner, or installation of a combustion control system. While installation of a new boiler or replacement of the burner can lead to the greatest efficiency gains, the higher costs associated with these measures typically leads to longer payback periods than combustion control systems.

71

Mitsubishi FGD plants for lignite fired boilers  

SciTech Connect

In order to respond to the increasing electric energy demand for sustaining economic growth, construction of coal-fired thermal power plants worldwide is indispensable. As a countermeasure for environmental pollution which otherwise may reach a serious proportion from the operation of these plants, construction of flue gas desulfurization (FGD) plants is being promoted. Among these power stations where lignite fuel is burnt, the FGD plants concerned have to be designed to cope with high gas volume and SO{sub x} concentration as well as violent fluctuations in their values caused by such features of lignite as high sulfur content, low calorific volume, and unstable properties. Mitsubishi Heavy Industries (MHI) has received construction awards for a total of seven (7) FGD plants for lignite-fired boilers in succession starting from that for CEZ as, Czech Republic followed by those for EGAT, Thailand in 1993. All these plants are presently operating satisfactorily since successful completion of their performance tests in 1996. Further, a construction award of three (3) more FGD plants for lignite-fired boilers was received from ENDESA (Spain) in 1995 which are now being outfitted and scheduled to start commercial operation in 1998. In this paper, the authors discuss the outline design of FGD plants for lignite-fired boilers based on experience of FGD plants constructed since 1970 for heavy oil--as well as black coal-fired boilers, together with items confirmed from the operation and design guideline hereafter.

Kotake, Shinichiro; Okazoe, Kiyoshi; Iwashita, Koichiro; Yajima, Satoru

1998-07-01T23:59:59.000Z

72

Covered Product Category: Commercial Boilers  

Energy.gov (U.S. Department of Energy (DOE))

The Federal Energy Management Program (FEMP) provides acquisition guidance and Federal efficiency requirements for commercial boilers, which is a FEMP-designated product category. Federal laws and requirements mandate that agencies meet these efficiency requirements in all procurement and acquisition actions that are not specifically exempted by law.

73

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions.  

E-Print Network (OSTI)

??Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, (more)

Yang, Dong

2008-01-01T23:59:59.000Z

74

Old boilers to profitable use with local biofuels  

SciTech Connect

To convert an old plant is often an economically advantageous alternative for a new boiler. The most important sources of biomass in industrial countries are residues from forestry, industry and agriculture. Sludges and wastes from industry, communities and households also contain useful energy. Still in many places there are existing power plants which can be converted to burn biofuels with low investment costs. An efficient and proven way is to convert an existing boiler to fluidized bed combustion (FBC) or use atmospheric circulating fluidized bed biofuel gasification connected to an existing boiler. Modern Fluidized Bed Combustion and Gasification gives us a possibility to burn biomass, sludges and many kinds of wastes in an efficient way with low emissions. Fluidized bed technologies are divided into bubbling fluidized bed (BFB) and circulating fluidized bed (CFB) solutions. When making a boiler conversion to fluidized bed combustion, lower furnace of an existing boiler is converted and fuel receiving, handling and transportation system is installed. In many cases most of the existing boiler heating surfaces and a majority of the existing auxiliary equipment can be utilized. The circulating fluidized bed gasifier consists of the inside refractory-lined steel vessel, where fuel is gasified in a hot fluidized gas solid particle suspension. In the gasifier, the biofuels will be converted to combustible gas at atmospheric pressure at the temperature 800--900 C. The hot gas from the gasifier will be cooled down to 650--750 C in the air preheater. The hot gas is led directly to separate burners, which are located in the existing boiler furnace. The gas is burned in the boiler and replaces a part of the coal used in the boiler. Typical fuels for the FBC-boilers are wet fuels such as bark, wood waste, peat and sludges. These fuels normally contain 40--70% water.

Hankala, J.

1998-07-01T23:59:59.000Z

75

In-Field Performance of Condensing Boilers  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

IN-FIELD PERFORMANCE OF CONDENSING IN-FIELD PERFORMANCE OF CONDENSING BOILERS Lois B. Arena Steven Winter Associates, Inc. March 2012 Why Research Hydronic Heating? © 2012 Steven Winter Associates, Inc. All rights reserved Reasons to Research Boilers  Approx. 14 million homes (11%) in the US are heated with a steam or hot water system  Almost 70 percent of existing homes were built prior to 1980  Boilers built prior to 1980 generally have AFUE's of 0.65 or lower  Energy savings of 20+% are possible by simply replacing older boilers with standard boilers & up to 30% with condensing boilers.  Optimizing condensing boilers in new and existing homes could mean the difference of 8-10% savings with little to no

76

Alternate Materials for Recovery Boiler Superheater Tubes  

SciTech Connect

The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

2009-01-01T23:59:59.000Z

77

Miscellaneous comments on boiler control tuning  

SciTech Connect

This article is about boiler control tuning, a task both difficult and important. Why is tuning of the boiler control so difficult Because it is essentially one large, interactive, non-linear control loop, which does not lend itself to automatic tuning. Why is good tuning of the boiler control so important Because it impacts boiler and turbine efficiency, unit ramp rate and generation error, unit turn-down (low load operation), and unit availability (ability to survive process upsets and equipment failures). Can you improve boiler operation through tuning alone Yes, if the practitioner of this art is competent, boiler control tuning can cover-up a multitude of sins. However, it is best to combined tuning with a new control system, appropriate control strategies, good measurements and small deadband actuators. This paper describes the basics of boiler control tuning.

Keller, G.Y. (Burns and Roe Enterprises, Oradell, NJ (United States))

1994-01-01T23:59:59.000Z

78

Mercury Emission and Removal of a 135MW CFB Utility Boiler  

Science Journals Connector (OSTI)

To evaluate characteristic of the mercury emission and removal from a circulating fluidized bed (CFB) boiler, a representative 135 MW CFB utility boiler was selected to take the ... is of majority in flue gas of ...

Y. F. Duan; Y. Q. Zhuo; Y. J. Wang; L. Zhang

2010-01-01T23:59:59.000Z

79

Oxy-Combustion Boiler Material Development  

SciTech Connect

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31T23:59:59.000Z

80

Oxy-Combustion Boiler Material Development  

SciTech Connect

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year) data. The test program details and data are presented herein.

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


81

Boiler - tuning basics, part 1  

SciTech Connect

Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In part 1 of a two-part series, the author explores a mix of the theoretical and practical aspects of tuning boiler control. 5 figs.

Leopold, T. [ABB Inc. (United States)

2009-03-15T23:59:59.000Z

82

Fluidized bed boiler feed system  

DOE Patents (OSTI)

A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

Jones, Brian C. (Windsor, CT)

1981-01-01T23:59:59.000Z

83

Regenerative Boiler Feedwater Heater Economics  

E-Print Network (OSTI)

REGENERATIVE BOILER FEEDWATER HEATER ECONOMICS William L. Viar, PE waterland, Viar & Associates, Inc. Wilmington, Delaware ABSTRACT The basic Rankine Vapor Cycle has been r,~peatedly modified to improve efficiency. Always, the objective....g., first and second laws of thermodynamics) have improved and contributed to the evolution. The demands for larger systems with higher performance have been persistent. Progress i ve changes in the app1icat ion of the fundamental Rankine cycle have...

Viar, W. L.

84

Cost-Effective Industrial Boiler Plant Efficiency Advancements  

E-Print Network (OSTI)

Natural gas and electricity are expensive to the extent that annual fuel and power costs can approach the initial cost of an industrial boiler plant. Within this context, this paper examines several cost-effective efficiency advancements that were...

Fiorino, D. P.

85

Selective diagnostics of combustion processes in multi-burner boilers  

Science Journals Connector (OSTI)

The process of gas hydrocarbon combustion was tested in real (industrial) conditions on boilers with many burners. For key operation modes, the main regularities of emission from single flames were studied. Th...

S. M. Borzov; V. V. Garkusha; V. I. Kozik; V. P. Mikheev

86

Influence of combustion parameters on NOx production in an industrial boiler  

E-Print Network (OSTI)

Influence of combustion parameters on NOx production in an industrial boiler M.A. Habib a,*, M pollution using a model furnace of an industrial boiler utilizing fuel gas. The importance of this problem is mainly due to its relation to the pollutants produced by large boiler furnaces used widely in thermal

Aldajani, Mansour A.

87

Operating experience with industrial packaged FBC boilers  

SciTech Connect

Jonston Boiler company has developed a packaged fluidized bed combustion firetube boiler which burns coal within a bed of inert material (limestone) efficiently and cleanly. The firetube boiler cross section is schematized and explained. After one year demonstration, a sale was made to Central Soya of Marion, Ohio. The control system, drum level control draft, baghouse control system and emissions tests are highlighted. A few incidents of defluidization are noted.

Hutchinson, B.

1982-06-01T23:59:59.000Z

88

List of Boilers Incentives | Open Energy Information  

Open Energy Info (EERE)

Boilers Incentives Boilers Incentives Jump to: navigation, search The following contains the list of 550 Boilers Incentives. CSV (rows 1-500) CSV (rows 501-550) Incentive Incentive Type Place Applicable Sector Eligible Technologies Active AEP (Central and North) - CitySmart Program (Texas) Utility Rebate Program Texas Commercial Industrial Institutional Local Government Schools Boilers Central Air conditioners Chillers Comprehensive Measures/Whole Building Custom/Others pending approval Energy Mgmt. Systems/Building Controls Furnaces Heat pumps Lighting Lighting Controls/Sensors Motor VFDs Motors Roofs Windows Yes AEP (Central, North and SWEPCO) - Commercial Solutions Program (Texas) Utility Rebate Program Texas Commercial Industrial Institutional Local Government Nonprofit Schools

89

Quantifying Energy Savings by Improving Boiler Operation  

E-Print Network (OSTI)

firing cycle, resulting in heat losses. Second, heat is lost from the natural convective draft through a boiler when not firing. Third, boilers run less efficiently in high fire than in low fire, since the ratio of heat transfer area to heat input... firing cycle, resulting in heat losses. Second, heat is lost from the natural convective draft through a boiler when not firing. Third, boilers run less efficiently in high fire than in low fire, since the ratio of heat transfer area to heat input...

Carpenter, K.; Kissock, J. K.

2005-01-01T23:59:59.000Z

90

Stress-Assisted Corrosion in Boiler Tubes  

SciTech Connect

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Preet M Singh; Steven J Pawel

2006-05-27T23:59:59.000Z

91

Upgrade Boilers with Energy-Efficient Burners  

SciTech Connect

This revised ITP steam tip sheet on upgrading boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

92

Minimize Boiler Blowdown | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Blowdown (January 2012) More Documents & Publications Install an Automatic Blowdown-Control System Recover Heat from Boiler Blowdown Consider Installing a Condensing Economizer...

93

Boiler System Efficiency Improves with Effective Water Treatment  

E-Print Network (OSTI)

Water treatment is an important aspect of boiler operation which can affect efficiency or result in damage if neglected. Without effective water treatment, scale can form on boiler tubes, reducing heat transfer, and causing a loss of boiler...

Bloom, D.

94

Novel CFB Boiler Technology with Reconstruction of its Fluidization State  

Science Journals Connector (OSTI)

Compared with a conventional pulverized coal fired boiler, the combustion efficiency of a CFB boiler is lower while the self-consumed ... key research topic for researchers and manufacturers of CFB boilers. Based...

H. R. Yang; H. Zhang; J. F. Lu; Q. Lfu

2010-01-01T23:59:59.000Z

95

Heating boilers in Krakow, Poland: Options for improving efficiency and reducing emissions  

SciTech Connect

In Krakow, Poland, coal-fired boilers are used to heat single apartment buildings and local heating districts. Tile population includes 2,930 small, hand-fired boilers and 227 larger traveling grate stoker-fired boilers. These boilers are important contributors to air quality problems in Krakow, and an assessment of their efficiency and emissions characteristics was recently undertaken. For the larger, stoker-fired boilers, efficiency was measured using a stack-loss method In addition to the normal baseline fuel, the effects of coal cleaning and grading were evaluated Testing was done at two selected sites. Boiler efficiencies were found to be low-50% to 67%. These boilers operate without combustion controls or instrumentation for flue gas analysis. As a result, excess air levels are very high (up to 400%) leading to poor performance. Emissions were found to be typical for boilers of this type. Using the improved fuels yields reductions in emissions and improvement in efficiency when combined with proper adjustments. In the case of the hand-fired boilers, one set of cast-iron boilers and one set of steel boilers were tested. Efficiency in this case was measured using an input-output method for sets of three boilers taken together as a system. Emissions from these boilers are lowest when low volatile fuels, such as coke or smokeless briquettes, are used.

Cyklis, P.; Wlodkowski, A.; Butcher, T.; Kowalski, J.; Zaczkowski, A.; Kroll, J.; Boron, J.

1995-08-01T23:59:59.000Z

96

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a liquid flue gas conditioning system was completed at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Two cohesivity-specific additive formulations, ADA-44C and ADA-51, will be evaluated. In addition, ammonia conditioning will also be compared.

Kenneth E. Baldrey

2003-01-01T23:59:59.000Z

97

Biomass Boiler and Furnace Emissions and Safety Regulations in...  

Open Energy Info (EERE)

Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Jump to: navigation, search Tool Summary LAUNCH TOOL Name: Biomass Boiler and Furnace Emissions...

98

A Methodology for Optimizing Boiler Operating Strategy  

E-Print Network (OSTI)

Among the many ways by which an energy manager can conserve energy is the establishment of a strategy for operation of fired boilers. In particular, he can effect total fuel consumption by his decision on how much on-line boiler surplus is required...

Jones, K. C.

1983-01-01T23:59:59.000Z

99

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers ProMIS/Project No.: DE-NT0005648  

NLE Websites -- All DOE Office Websites (Extended Search)

Edward Levy Edward Levy Principal Investigator Director, Lehigh University Energy Research Center RecoveRy of WateR fRom BoileR flue Gas usinG condensinG Heat excHanGeRs PRomis/PRoject no.: de-nt0005648 Background As the United States' population grows and demand for electricity and water increases, power plants located in some parts of the country will find it increasingly difficult to obtain the large quantities of water needed to maintain operations. Most of the water used in a thermoelectric power plant is used for cooling, and the U.S. Department of Energy (DOE) has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. Many coal-fired power plants operate with stack temperatures in the 300 °F range to minimize fouling and corrosion problems due to sulfuric acid condensation and to

100

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

C. Jean Bustard

2003-12-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


101

Startup, Commissioning and Operation of Fenyi 100MW CFB Boiler  

Science Journals Connector (OSTI)

The first 100MW CFB boiler, designed by the Thermal Power Research ... burn out are used in the 100 MW CFB boiler. The results of the 100MW CFB boiler shows that the CFB boiler can run in 30% MCR and ... got afte...

Zhiwei Wang; Wugao Yu; Shi Bo

2010-01-01T23:59:59.000Z

102

Postcombustion and its influences in 135 MWe CFB boilers  

SciTech Connect

In the cyclone of a circulating fluidized bed (CFB) boiler, a noticeable increment of flue gas temperature, caused by combustion of combustible gas and unburnt carbon content, is often found. Such phenomenon is defined as post combustion, and it could introduce overheating of reheated and superheated steam and extra heat loss of exhaust flue gas. In this paper, mathematical modeling and field measurements on post combustion in 135MWe commercial CFB boilers were conducted. A novel one-dimensional combustion model taking post combustion into account was developed. With this model, the overall combustion performance, including size distribution of various ashes, temperature profile, and carbon content profiles along the furnace height, heat release fraction in the cyclone and furnace were predicted. Field measurements were conducted by sampling gas and solid at different positions in the boiler under different loads. The measured data and corresponding model-calculated results were compared. Both prediction and field measurements showed post combustion introduced a temperature increment of flue gas in the cyclone of the 135MWe CFB boiler in the range of 20-50{sup o}C when a low-volatile bituminous coal was fired. Although it had little influence on ash size distribution, post combustion had a remarkable influence on the carbon content profile and temperature profile in the furnace. Moreover, it introduced about 4-7% heat release in the cyclone over the total heat release in the boiler. This fraction slightly increased with total air flow rate and boiler load. Model calculations were also conducted on other two 135MWe CFB boilers burning lignite and anthracite coal, respectively. The results confirmed that post combustion was sensitive to coal type and became more severe as the volatile content of the coal decreased. 15 refs., 11 figs., 4 tabs.

Shaohua Li; Hairui Yang; Hai Zhang; Qing Liu; Junfu Lu; Guangxi Yue [Tsinghua University, Beijing (China). Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Thermal Engineering

2009-09-15T23:59:59.000Z

103

Building Technologies Office: Residential Furnaces and Boilers Framework  

NLE Websites -- All DOE Office Websites (Extended Search)

Residential Furnaces Residential Furnaces and Boilers Framework Meeting to someone by E-mail Share Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Facebook Tweet about Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Twitter Bookmark Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Google Bookmark Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Delicious Rank Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on Digg Find More places to share Building Technologies Office: Residential Furnaces and Boilers Framework Meeting on AddThis.com... About Standards & Test Procedures Implementation, Certification & Enforcement

104

Thermally sprayed coatings for boiler protection  

SciTech Connect

FBC boilers are large, expensive installations which suffer enormously from wear caused by corrosion, aggravated by high temperatures. The exact type of wear experienced varies from one part of a boiler to another and is influenced by the overall design of the boiler and the type of fuel burnt in it. Boiler manufacturers and users face a difficult choice in selecting materials to fight these problems. Inexpensive and easily worked metals, unfortunately, offer little resistance to the types of wear experienced in boilers, while alloys which are resistant to erosion and corrosion are very costly as well as being difficult to form and join. This paper presents a number of ways in which these material losses and related costs in boiler systems can be reduced by application of thermally sprayed coatings which lead to significant increases in service life. The selection of the coating material and of the correct deposition process can, today, be based on the results of laboratory tests (elevated temperature corrosion and erosion), small scale in-situ test coatings and on full scale FBC boiler protection coating utilization. Practical examples are given of thermal spray coatings which have been successfully applied to different kinds of FBC boilers including those burning coal, waste (chemical, industrial, household) and wood chips. The paper describes the procedures for applying coatings to boiler components, the properties of the resulting coatings and how best to select coating materials for use in some specific wear and corrosion environmentals. In addition, future trends in the utilization of thermally sprayed coatings are discussed.

Gustafsson, S.; Steine, H.T. [Eutectic and Castolin, Lausanne (Switzerland); Ridgway, W.F. [Eutectic and Castolin, New York, NY (United States)

1995-12-31T23:59:59.000Z

105

Resource recovery waste heat boiler upgrade  

SciTech Connect

The waste heat boilers installed in a 360 TPD waste to energy plant were identified as the bottle neck for an effort to increase plant capacity. These boilers were successfully modified to accommodate the increase of plant capacity to 408 TPD, improve steam cycle performance and reduce boiler tube failures. The project demonstrated how engineering and operation can work together to identify problems and develop solutions that satisfy engineering, operation, and financial objectives. Plant checking and testing, design review and specification development, installation and operation results are presented.

Kuten, P.; McClanahan, D.E. [Fluor Daniel, Inc., Houston, TX (United States); Gehring, P.R.; Toto, M.L. [SRRI, Springfield, MA (United States); Davis, J.J. [Deltak, Minon, MN (United States)

1996-09-01T23:59:59.000Z

106

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, performance testing of flue gas conditioning was underway at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. This represents the first long-term full-scale testing of this class of products. Modifications to the flue gas conditioning system at Jim Bridger, including development of alternate injection lances, was also undertaken to improve chemical spray distribution and to avoid spray deposition to duct interior surfaces. Also in this quarter, a firm commitment was received for another long-term test of the cohesivity additives. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative.

Kenneth E. Baldrey

2002-05-01T23:59:59.000Z

107

Stress corrosion cracking of power boiler drums  

Science Journals Connector (OSTI)

This paper deals with the study, analysis and technical diagnosis fundamentals concerning damage induced by stress corrosion cracking. The main repair and safe operation methods for power boiler drums are described; this work being based on plant experience.

Alecsandru Pavel; Alexandru Pelle; Alexandru Epure; Cornel Radulescu; Petric? Baciu; Alexandru Bogdan; Mihai Stefanescu

1991-01-01T23:59:59.000Z

108

Boiler House and Power Station Chemistry  

Science Journals Connector (OSTI)

... and power stations". It provides a useful background of information on the properties and combustion of ... of coals, and on such subjects as the treatment of boiler feed water, types of oil ...

A. PARKER

1949-01-01T23:59:59.000Z

109

Clean Boiler Waterside Heat Transfer Surfaces  

SciTech Connect

This revised ITP tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

Not Available

2006-01-01T23:59:59.000Z

110

Clean Boiler Waterside Heat Transfer Surfaces  

Energy.gov (U.S. Department of Energy (DOE))

This tip sheet on cleaning boiler water-side heat transfer surfaces provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

111

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a flue gas conditioning system was completed at PacifiCorp Jim Bridger Power Plant. Performance testing was underway. Results will be detailed in the next quarterly and subsequent technical summary reports. Also in this quarter, discussions were initiated with a prospective long-term candidate plant. This plant fires a bituminous coal and has opacity performance issues related to fly ash re-entrainment. Ammonia conditioning has been proposed here, but there is interest in liquid additives as a safer alternative.

Kenneth E. Baldrey

2002-01-01T23:59:59.000Z

112

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. This quarterly report summarizes project activity for the period April-June, 2003. In this period there was limited activity and no active field trials. Results of ash analysis from the AEP Conesville demonstration were received. In addition, a site visit was made to We Energies Presque Isle Power Plant and a proposal extended for a flue gas conditioning trial with the ADA-51 cohesivity additive. It is expected that this will be the final full-scale evaluation on the project.

Kenneth E. Baldrey

2003-07-30T23:59:59.000Z

113

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study  

SciTech Connect

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30T23:59:59.000Z

114

A New Type Heat Exchanger for Coal Burning Boilers  

Science Journals Connector (OSTI)

To make the best of heat energy in the flue gas exhausted from a coal burning boiler, the design proposal for a new type of heat exchanger was put forward in the paper. Via the new type of heat exchanger, temperature of the flue gas can be decreased ... Keywords: waste heat utilization, energy conservation, special heat exchanger, economizer

Bingwen Zhang; Yingjin Zhang

2010-06-01T23:59:59.000Z

115

Slag monitoring system for combustion chambers of steam boilers  

SciTech Connect

The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

Taler, J.; Taler, D. [Cracow University of Technology, Krakow (Poland)

2009-07-01T23:59:59.000Z

116

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, further laboratory-screening tests of additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of fly ash cohesivity. Resistivity was measured for each screening test with a multi-cell laboratory fly ash resistivity furnace constructed for this project. Also during this quarter chemical formulation testing was undertaken to identify stable and compatible resistivity/cohesivity liquid products.

Kenneth E. Baldrey

2001-09-01T23:59:59.000Z

117

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, two cohesivity-specific additive formulations, ADA-44C and ADA-51, were evaluated in a full-scale trial at the American Electric Power Conesville plant. Ammonia conditioning was also evaluated for comparison. ADA-51 and ammonia conditioning significantly reduced rapping and non-rapped particulate re-entrainment based on stack opacity monitor data. Based on the successful tests to date, ADA-51 will be evaluated in a long-term test.

Kenneth E. Baldrey

2003-02-01T23:59:59.000Z

118

Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion  

NLE Websites -- All DOE Office Websites (Extended Search)

FEMP Technology FEMP Technology Brief: Boiler Combustion Control and Monitoring System to someone by E-mail Share Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Facebook Tweet about Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Twitter Bookmark Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Google Bookmark Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Delicious Rank Federal Energy Management Program: FEMP Technology Brief: Boiler Combustion Control and Monitoring System on Digg Find More places to share Federal Energy Management Program: FEMP

119

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS  

SciTech Connect

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, performance testing of flue gas conditioning was completed at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. The product was effective as a flue gas conditioner. However, ongoing problems with in-duct deposition resulting from the flue gas conditioning were not entirely resolved. Primarily these problems were the result of difficulties encountered with retrofit of an existing spray humidification system. Eventually it proved necessary to replace all of the original injection lances and to manually bypass the PLC-based air/liquid feed control. This yielded substantial improvement in spray atomization and system reliability. However, the plant opted not to install a permanent system. Also in this quarter, preparations continued for a test of the cohesivity additives at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative.

Kenneth E. Baldrey

2002-07-01T23:59:59.000Z

120

Simulation of Combustion and Thermal Flow in an Industrial Boiler  

E-Print Network (OSTI)

Industrial boilers that produce steam or electric power represent a crucial facility for overall plant operations. To make the boiler more efficient, less emission (cleaner) and less prone to tube rupture problems, it is important to understand...

Saripalli, R.; Wang, T.; Day, B.

2005-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


121

EECBG Success Story: Biomass Boiler to Heat Oregon School | Department...  

Energy Savers (EERE)

EECBG Success Story: Biomass Boiler to Heat Oregon School EECBG Success Story: Biomass Boiler to Heat Oregon School April 26, 2011 - 3:56pm Addthis Oregon Governor Kulongoski...

122

Direct contact, binary fluid geothermal boiler  

DOE Patents (OSTI)

Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

Rapier, Pascal M. (Richmond, CA)

1982-01-01T23:59:59.000Z

123

Density-Enthalpy Phase Diagram 0D Boiler Simulation  

E-Print Network (OSTI)

Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Finite Transitions #12;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research;Density-Enthalpy Phase Diagram 0D Boiler Simulation Finite Element Method Further Research Goal

Vuik, Kees

124

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??  

E-Print Network (OSTI)

Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;?? Thomas A. Henzinger 1 Howard model a steam­boiler control system using hybrid au­ tomata. We provide two abstracted linear models of the nonlinear be­ havior of the boiler. For each model, we define and verify a controller that maintains

Henzinger, Thomas A.

125

An Object-Oriented Algebraic Steam-Boiler Control Specification  

E-Print Network (OSTI)

An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky, Poland Abstract. In this paper an object-oriented algebraic solution of the steam-boiler specification Introduction The steam-boiler control specification problem has been proposed as a challenge for different

?lveczky, Peter Csaba

126

Streams of Steam The Steam Boiler Specification Case Study  

E-Print Network (OSTI)

Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

127

Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??  

E-Print Network (OSTI)

Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ?? Thomas A. Henzinger1 Howard model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models of the nonlinear be- havior of the boiler. For each model, we de ne and verify a controller that maintains the safe

Henzinger, Thomas A.

128

Waterside Stress Assisted Corrosion (SAC) of Boiler Tubes  

E-Print Network (OSTI)

Waterside Stress Assisted Corrosion (SAC) of Boiler Tubes School of Materials Science Boiler Areas Susceptible to SAC · Generally SAC initiates near weld joints on cold side of tubes · SAC cracks are difficult to detect inaccessibility · Failures Detected at Various Locations in Boilers

Das, Suman

129

Nanotube Boiler 1 Abstract--Controlled copper evaporation at attogram  

E-Print Network (OSTI)

Nanotube Boiler 1 Abstract-- Controlled copper evaporation at attogram level from individual carbon nanotube (CNT) vessels, which we call nanotube boilers, is investigated experimentally, and ionization in these CNT boilers, which can serve as sources for mass transport and deposition in nanofluidic

Paris-Sud XI, Université de

130

FAQs Manhattanville Campus Central Energy Plant Boiler Stacks  

E-Print Network (OSTI)

FAQs Manhattanville Campus Central Energy Plant Boiler Stacks Installation Frequently Asked Questions What is happening? Columbia University is installing two (2) boiler stacks on top of the Jerome L, a below-grade facility which will consist four (4) 45,000 lbs/hr steam boilers and related equipment

Kim, Philip

131

Steam boiler control speci cation problem: A TLA solution  

E-Print Network (OSTI)

Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi- cal state of the steam boiler and the model maintained by the controller and discuss

132

Steam boiler control specification problem: A TLA solution  

E-Print Network (OSTI)

Steam boiler control specification problem: A TLA solution Frank Le?ke and Stephan Merz Institut f of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi­ cal state of the steam boiler and the model maintained by the controller and discuss

Merz, Stephan

133

1 | P a g e Boiler Gold Rush  

E-Print Network (OSTI)

1 | P a g e Boiler Gold Rush VISION STATEMENT The vision of BGR is twofold: first, help all new by participating in the premiere orientation program in the nation, Boiler Gold Rush. Second, enhance upper leaders for the betterment of the university. PROGRAM GOALS Boiler Gold Rush will provide the following

Ginzel, Matthew

134

An Object-Oriented Algebraic Steam-Boiler Control Specification  

E-Print Network (OSTI)

An Object-Oriented Algebraic Steam-Boiler Control Specification.In this paper an object-oriented algebraic solution of the steam-boiler specification problem is presented computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

?lveczky, Peter Csaba

135

Guide for the Extension of Boiler Internal Inspections  

E-Print Network (OSTI)

Under T.C.A. 68-122-110(a), each boiler used or proposed to be used within this state, except boilers exempt in 68-122-105, shall be thoroughly inspected as to their construction, installation, condition and operation as follows: (1) Power boilers shall be inspected annually both internally and externally while not under pressure, and

Tennessee Board; Boiler Rules

136

Pre-Inspection Checklist for High Pressure Boilers  

E-Print Network (OSTI)

Notice: This checklist reflects the most common violations our field inspectors encounter when performing an inspection on a high-pressure steam boiler installation. Its suggested that boiler industry personnel have access to a current set of applicable codebooks/jurisdictional laws. Such as: Section I of the ASME Boiler Code:

unknown authors

137

A new blowdown compensation scheme for boiler leak detection  

E-Print Network (OSTI)

considers the blowdown effect in industrial boiler operation. This adds to the efficiency of recent advances tubes. In utility boilers, early de- tection of leaks is primarily a financial issue. High velocityA new blowdown compensation scheme for boiler leak detection A. M. Pertew ,1 X. Sun ,1 R. Kent

Marquez, Horacio J.

138

Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator  

E-Print Network (OSTI)

Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

Demirel, Melik C.

139

BOILER BLOW-DOWN FLASH RECOVERY  

E-Print Network (OSTI)

Malelanes boiler blow-down flash, which was previously rejected to atmosphere, is now recovered into the turbo-alternator exhaust steam range and used for process heating duty. Various flash vapour recovery options have been evaluated for operability, maintainability and cost effectiveness. The design considerations for the blow-down vessel and the valve and piping configuration, which resulted from a Hazop Study, are explained. The recovery of 1.6 tons per hour of boiler blowdown flash equates to R260 000 per annum in coal savings.

I Singh; F Weyers

140

Circulating Fluidized Bed Combustion Boiler Project  

E-Print Network (OSTI)

or turndown so we delayed consideration of installation of a FBC boil r. CIRCULATING FBC In early 1980 we became aware of the work by the Ahlstrom Company of Helsinki, Finland in the development of the circulating FBC boiler design. The PYROFLOW... layer is a lightweight insulating refractory. In 1979, Ahlstrom started up a 45,000 pound per hour PYROFLOW unIt at Pihlava, Finland. In 1981, 200,000 pound per hour boiler was started up 1 Kauttua, Finland as le b se load steam supply for paper...

Farbstein, S. B.; Moreland, T.

1984-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


141

Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings  

SciTech Connect

Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

2009-07-15T23:59:59.000Z

142

Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Progress report, January 1--March 31, 1996  

SciTech Connect

The primary objective of this Clean Coal Technology project is to evaluate the use of Gas Reburning and Low NO{sub x} Burners (GR-LNB) for NO{sub x} emission control from a wall fired boiler. This project is being conducted in three phases at the host site, a 172 MW{sub e} wall fired boiler of Public Service Company of Colorado, Cherokee Unit 3 in Denver, Colorado: Phase I, design and permitting has been completed on June 30, 1992; Phase II, construction and start-up has been completed on September 1991; and Phase III, operation, data collection, reporting and disposition. Phase III activities during this reporting period involved the following: compilation, analysis and assembly of the final report and initiation of restoration activities; restoration of the gas reburning system involving removal of the flue gas recirculation system (permanent Second Generation Gas Reburning); and participants meeting and reburning workshop. Long term testing of the equipment demonstrated an average NO{sub x} reduction of 65% using 18% gas heat input. After removing the flue gas recirculation system, (Second Generation GR), an average NO{sub x} of 64% was achieved using 13% gas heat input. The project goal of 70% reduction was achieved, but no on an average basis due to the load requirements of the utility.

NONE

1996-04-15T23:59:59.000Z

143

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

SciTech Connect

This document reviews the work performed during the quarter January-March 2003. The main objectives of the project are: To demonstrate the feasibility of the full-oxy combustion with flue gas recirculation on Babcock & Wilcox's 1.5MW pilot boiler, To measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection strategies, To perform an economical feasibility study, comparing this solution with alternate technologies, and To design a new generation, full oxy-fired boiler. The main objective of this quarter was to initiate the project, primarily the experimental tasks. The contractor and its subcontractors have defined a working plan, and the first tasks have been started. Task 1 (Site Preparation) is now in progress, defining the modifications to be implemented to the boiler and oxygen delivery system. The changes are required in order to overcome some current limitations of the existing system. As part of a previous project carried out in 2002, several changes have already been made on the pilot boiler, including the enrichment of the secondary and tertiary air with oxygen or the replacement of these streams with oxygen-enriched recycled flue gas. A notable modification for the current project involves the replacement of the primary air with oxygen-enriched flue gas. Consequently, the current oxygen supply and flue gas recycle system is being modified to meet this new requirement. Task 2 (Combustion and Emissions Performance Optimization) has been initiated with a preliminary selection of four series of tests to be performed. So far, the project schedule is on-track: site preparation (Task 1) should be completed by August 1st, 2003 and the tests (Task 2) are planned for September-October 2003. The Techno-Economic Study (Task 3) will be initiated in the following quarter.

Ovidiu Marin; Fabienne Chatel-Pelage

2003-04-01T23:59:59.000Z

144

Study of Improvement in Boiler Efficiency through Incorporation of Additional Bank of Tubes in the Economiser  

E-Print Network (OSTI)

Abstract: The major efficiency loss of a boiler is caused by the hot stack gases discharging to the atmosphere which is polluting the atmosphere and on other side Pollution Control Board is forcing the norms of Pollution levels in atmosphere. One of the most cost-effective ways of improving the efficiency of a high pressure steam boiler is to install an economizer on the boiler. An economizer is a heat exchanger, which transfers heat from the stack gases to the incoming feedwater. Typically, on a high pressure water tube boiler, the efficiency improvement with an economizer is 2 to 4%, depending on firing rate. On a high pressure fire tube boiler, the improvement is 2 to 3.5%, depending on boiler size and firing rate. The economizers are located in the boiler stack close to the stack gas outlet of the boiler. They may be supported from overhead or from the floor. A feedwater line, which serves the boiler, is piped to the unit. No additional feedwater control valves or stack gas dampers are required. Presently in NTPC stage II units there are banks of tubes in economizer. There was a proposal from management to add another bank of tubes in the economizer so that there will be control of pollutants coming out from boiler. We took that proposal as a task and made a detailed investigation of it. An investigation is conducted on the effect of performance of the boiler by incorporating the additional bank of tubes in the space below the lower bank of tubes. The main idea is to extract maximum amount of heat from the flue gases and increase the heat

P. Ravindra Kumar; B. Sridhar Reddy

145

Digital radiographic systems detect boiler tube cracks  

SciTech Connect

Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

Walker, S. [EPRI, Charlotte, NC (United States)

2008-06-15T23:59:59.000Z

146

The next generation of oxy-fuel boiler systems  

SciTech Connect

Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

Ochs, Thomas L.; Gross, Alex (Jupiter Oxygen Corp.); Patrick, Brian (Jupiter Oxygen Corp.); Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

2005-01-01T23:59:59.000Z

147

Stress Assisted Corrosion in Boiler Tubes - Failure Analysis  

SciTech Connect

Stress assisted corrosion (SAC) of carbon steel boiler tubes is one of the major causes of waterside failure in industrial boilers. SAC is a major concern for kraft recovery boilers in the pulp and paper industry as any water leak into the furnace can cause a smelt-water explosion in the boiler. Failed carbon steel boiler tubes from different kraft recovery boilers were examined to understand the role of carbon steel microstructure on crack initiation and SAC crack morphology. A number of carbon steel tubes showed a deep decarburized layer on the inner surface (water-touched) and also an unusually large grain size at the inner tube surface. SAC cracks were found to initiate in these areas with large-graineddecarburized microstructure. Tubes without such microstructure were also found to have SAC cracks. It was found that the decarburization and large grained microstructure may facilitate initiation and growth but is not necessary for SAC of carbon steel boiler tubes.

Singh, Preet M [Georgia Institute of Technology; Pawel, Steven J [ORNL; Yang, Dong [Georgia Institute of Technology; Mahmood, Jamshad [Georgia Institute of Technology

2007-01-01T23:59:59.000Z

148

Mercury control challenge for industrial boiler MACT affected facilities  

SciTech Connect

An industrial coal-fired boiler facility conducted a test program to evaluate the effectiveness of sorbent injection on mercury removal ahead of a fabric filter with an inlet flue gas temperature of 375{sup o}F. The results of the sorbent injection testing are essentially inconclusive relative to providing the facility with enough data upon which to base the design and implementation of permanent sorbent injection system(s). The mercury removal performance of the sorbents was significantly less than expected. The data suggests that 50 percent mercury removal across a baghouse with flue gas temperatures at or above 375{sup o}F and containing moderate levels of SO{sub 3} may be very difficult to achieve with activated carbon sorbent injection alone. The challenge many coal-fired industrial facilities may face is the implementation of additional measures beyond sorbent injection to achieve high levels of mercury removal that will likely be required by the upcoming new Industrial Boiler MACT rule. To counter the negative effects of high flue gas temperature on mercury removal with sorbents, it may be necessary to retrofit additional boiler heat transfer surface or spray cooling of the flue gas upstream of the baghouse. Furthermore, to counter the negative effect of moderate or high SO{sub 3} levels in the flue gas on mercury removal, it may be necessary to also inject sorbents, such as trona or hydrated lime, to reduce the SO{sub 3} concentrations in the flue gas. 2 refs., 1 tab.

NONE

2009-09-15T23:59:59.000Z

149

Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Technical progress report No. 5, October 1--December 31, 1991  

SciTech Connect

Low NO{sub x} burners operate on the principle of delayed mixing between the coal fuel and burner air, so that less NO{sub x} is formed. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel corresponding to the total heat release in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at the lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. The specific goal of this project is to demonstrate NO{sub x} emission reductions of 75 percent or more as a result of combing Low NO{sub x} Burners and Gas Reburning on a utility boiler having the design characteristics mentioned above. A Host Site Agreement has been signed by EER and a utility company in the State of Colorado: Public Service Company of Colorado (Cherokee Unit No. 3, 172 MW{sub e}) front wall fired boiler near Denver.

Not Available

1992-01-15T23:59:59.000Z

150

Comprehensive report to Congress: Clean Coal Technology program: Evaluation of gas reburning and low-NO sub x burners on a wall-fired boiler  

SciTech Connect

This report briefly describes the Gas Reburning and Low-NO{sub x} Burners technology which is a low-cost technology that can be applied in both retrofit and new applications. This demonstration will be conducted on a utility boiler in Colorado at Cherokee Station {number sign}3; however, the technology is applicable to industrial boilers and other combustion systems. Although this technology is primarily a NO{sub x} reduction technology, some reductions in other emissions will take place. Since 15--20% of the coal is replaced with natural gas, SO{sub 2} and particulate emissions are reduced commensurately. Also the lower carbon-to-hydrogen ratio of natural gas compared to coal reduces CO{sub 2} emissions. The formation of NO{sub x} is controlled by several factors: (1) the amount of nitrogen that is chemically bound in the fuel; (2) the flame temperature; (3) the residence time that combustion products remain at very high temperatures; and (4) the amount of excess oxygen available, especially at the hottest parts of the flame. Decreasing any of these parameters, tends to reduce NO{sub x} formation. 6 figs., 1 tab.

Not Available

1990-09-01T23:59:59.000Z

151

Flue-gas sulfur-recovery plant for a multifuel boiler  

SciTech Connect

In October 1991, a Finnish fluting mill brought on stream a flue-gas desulfurization plant with an SO{sub 2} reduction capacity of 99%. The desulfurization plant enabled the mill to discontinue the use of its sulfur burner for SO{sub 2} production. The required makeup sulfur is now obtained in the form of sulfuric acid used by the acetic acid plant, which operates in conjunction with the evaporating plant. The mill`s sulfur consumption has decreased by about 6,000 tons/year (13.2 million lb/year) because of sulfur recycling.

Miettunen, J. [Tampella Power Inc., Tampere (Finland); Aitlahti, S. [Savon Sellu Oy, Kuopio (Finland)

1993-12-01T23:59:59.000Z

152

Generation of a Gaseous Fuel by Pyrolysis or Gasification of Biomass for Use as Reburn Gas in Coal-Fired Boilers  

Science Journals Connector (OSTI)

Biofliels attract increasing interest in power plant technology as sources of carbon dioxide neutral fuels. Besides using solid pulverised biomass as an additional fuel in coal-fired boilers a further possibil...

C. Storm; H. Spliethoff; K. R. G. Hein

2002-01-01T23:59:59.000Z

153

Recovery Boiler Superheater Ash Corrosion Field Study  

SciTech Connect

With the trend towards increasing the energy efficiency of black liquor recovery boilers operated in North America, there is a need to utilize superheater tubes with increased corrosion resistance that will permit operation at higher temperatures and pressures. In an effort to identify alloys with improved corrosion resistance under more harsh operating conditions, a field exposure was conducted that involved the insertion of an air-cooled probe, containing six candidate alloys, into the superheater section of an operating recovery boiler. A metallographic examination, complete with corrosion scale characterization using EMPA, was conducted after a 1,000 hour exposure period. Based on the results, a ranking of alloys based on corrosion performance was obtained.

Keiser, James R [ORNL] [ORNL; Kish, Joseph [McMaster University] [McMaster University; Singbeil, Douglas [FPInnovations] [FPInnovations

2010-01-01T23:59:59.000Z

154

Innovative boiler master design improves system response  

SciTech Connect

A quick and nimble boiler distributed control system can end up moving at the speed of molasses in winter after a low-NOx retrofit. In one utility fleet, several units, despite being equipped with a modern DCS, were experiencing firing system time lags and degraded dynamic loading capability. Swinging steam pressures and opacity excursions were forcing operators to constantly remove the unit from the load dispatch. Following a discussion of the new boiler control strategy, this article presents three studies detailing its installation at four coal-fired units owned and operated by the Kentucky Utilities (KU) subsidiary of E.ON US. The 495-MW Unit 3 of E.W. Brown Generating Station; the 75-MW Unit 3 of Tyrone Generating Station and the 75-MW Unit 3 and 100-MW Unit 4 of Green River Generating Station. Coal-fired plants produce about 95% of Kentucky's total generation. 4 figs.

Keller, G.; Baker, B.; Jones, R.J. [Burns and Roe, Oradell, NJ (United States)

2007-02-15T23:59:59.000Z

155

World Class Boilers and Steam Distribution System  

E-Print Network (OSTI)

WORLD CLASS BOILERS AND STEAM DISTRIBUTION SYSTEM Vernon P. Portell, Ph.D. Manager Armstrong Service, Inc. ABSTRACT categorizing, measuring, and comparing subjects which are of interest to us is the way we identify the "World class" is a... of information can also be obtained through an independent firm that provides third-party assessment of steam systems. One of these third parties, Armstrong Energy Certification, Inc., has used data gleaned from decades of industrial experience...

Portell, V. P.

156

Reducing NOx in Fired Heaters and Boilers  

E-Print Network (OSTI)

-6, 2000 Reducing NOx in Fired Heaters Air Pollution Control and Boilers Keeping the environment clean Presented by Ashutosh Garg Furnace Improvements Low cost solutions for fired heaters Trace compounds ? Nitric oxides ? Carbon monoxide ? Sulfur... it is essential to estimate accurately baseline NOx emissions. ? This will establish each units current compliance status. ? Emissions ? Current excess air level ? Carbon monoxide ? Combustibles ? NOx corrected to 3% 02 314 ESL-IE-00-04-46 Proceedings...

Garg, A.

157

Evaluation of gas-reburning and low NO{sub x} burners on a wall fired boiler. Technical progress report number 17, October 1--December 31, 1994  

SciTech Connect

The primary objective of this CCT project is to evaluate the use of Gas Reburning and Low NO{sub x} Burners (GR-LNB) for NO{sub x} emission control from a wall fired boiler. Low NO{sub x} burners are designed to delay the mixing of the coal fuel with combustion air to minimize the NO{sub x} formation. With GR, about 80--85% of the coal fuel is fired in the main combustion zone. The balance of the fuel is added downstream as natural gas to create a slightly fuel rich environment in which NO{sub x} is converted to N{sub 2}. The combustion process is completed by over fire air addition. SO{sub x} emissions are reduced to the extent that natural gas replaces sulfur-containing coal. The level of NO{sub x} reduction achievable with 15--20% natural gas is on the order of 50--60%. Thus the emission reduction target of the combination of these two developed technologies is about 70%. This project is being conducted in three phases at the host site, a 172 MW wall fired boiler of Public Service Company of Colorado (PSCo), Cherokee Unit 3 in Denver, Colorado: Phase 1--Design and Permitting; Phase 2--Construction and Start-up; and Phase 3--Operation, Data Collection, Reporting and Disposition. Phase 3 activities during this reporting period involved initiation of the second generation gas reburning parametric testing. This technology utilizes enhanced natural gas and overfire air injectors with elimination of the flue gas recirculation system. The objective is to demonstrate NO{sub x} reductions similar to that of long term testing but with a reduced capital cost requirement through elimination of the FGR system.

NONE

1994-12-13T23:59:59.000Z

158

Techno-economic analysis of wood biomass boilers for the greenhouse industry  

SciTech Connect

The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO2) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas.

Chau, J. [University of British Columbia, Vancouver; Sowlati, T. [University of British Columbia, Vancouver; Sokhansanj, Shahabaddine [ORNL; Bi, X.T. [University of British Columbia, Vancouver; Preto, F. [Natural Resources Canada; Melin, Staffan [University of British Columbia, Vancouver

2009-01-01T23:59:59.000Z

159

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2003-10-20T23:59:59.000Z

160

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2003-08-04T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


161

Oil-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. What does this mean for me? If you have an oil furnace or boiler, you can now burn oil blended

162

Oil-Fired Boilers and Furnaces | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces Oil-Fired Boilers and Furnaces May 16, 2013 - 3:15pm Addthis Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. Diagram of an oil boiler. New tanks are generally double-wall or have a spill container built underneath to reduce the chances of an oil spill. Typically, the tank drip pan shown here is required only for single-wall tanks and would extend the full width of the tank. | Photo courtesy State of Massachusetts. What does this mean for me? If you have an oil furnace or boiler, you can now burn oil blended

163

New Boilers, Big Savings for Minnesota County | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

New Boilers, Big Savings for Minnesota County New Boilers, Big Savings for Minnesota County New Boilers, Big Savings for Minnesota County August 25, 2010 - 12:00pm Addthis Paul Lester Communications Specialist, Office of Energy Efficiency and Renewable Energy Officials at Sherburne County's Government Center in Minnesota had a problem: the complex's original boilers, installed in 1972, were in desperate need of replacing. The two boilers were inefficient, labor intensive and well past their life expectancy. Any upgrades to the system were put on hold as the county tightened its purse strings amid a tough economy. "We kept asking: 'Can we make these things last one more year?'" says Dave Lucas, Sherburne County's solid waste administrator. However, hopes for a new set of boilers were revived in April after the

164

Operating experience of Pyroflow boilers in a 250 MWe unit  

SciTech Connect

The Cedar Bay Cogeneration project is a 250 MWe unit owned and operated by US Generating Company. This plant has one turbine rated at 250 MWe net which is supplied by three Pyroflow CFB boilers that operate in parallel while supplying a paper mill with steam on an uninterruptible basis. Compared to similar size CFB boilers the Cedar Bay boilers have certain unique features. First, these are reheat boilers which must continue to supply process steam even when the steam turbine is down. Second, the SO{sub 2} control operates at a very low Ca/S molar ratio by optimizing the process conditions and flyash reinjection. Third, the NO{sub x} reduction process utilizes aqueous ammonia injection. This paper presents the operating data at full load in terms of boiler efficiency, and the ability to limit gaseous emissions with minimum limestone and ammonia usage. Unique features relating to the multiple boiler installation are also discussed.

Chelian, P.K.; Hyvarinen, K. [Pyropower Corp., San Diego, CA (United States)

1995-12-31T23:59:59.000Z

165

New Boilers, Big Savings for Minnesota County | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Boilers, Big Savings for Minnesota County Boilers, Big Savings for Minnesota County New Boilers, Big Savings for Minnesota County August 25, 2010 - 12:00pm Addthis Paul Lester Communications Specialist, Office of Energy Efficiency and Renewable Energy Officials at Sherburne County's Government Center in Minnesota had a problem: the complex's original boilers, installed in 1972, were in desperate need of replacing. The two boilers were inefficient, labor intensive and well past their life expectancy. Any upgrades to the system were put on hold as the county tightened its purse strings amid a tough economy. "We kept asking: 'Can we make these things last one more year?'" says Dave Lucas, Sherburne County's solid waste administrator. However, hopes for a new set of boilers were revived in April after the

166

Task 2: Materials for Advanced Boiler and Oxy-combustion Systems  

SciTech Connect

Characterize advanced boiler (oxy-fuel combustion, biomass cofired) gas compositions and ash deposits Generate critical data on the effects of environmental conditions; develop a unified test method with a view to future standardisation

G. R. Holcomb and B. McGhee

2009-05-01T23:59:59.000Z

167

Investigations of the Failure in Boilers Economizer Tubes Used in Power Plants  

Science Journals Connector (OSTI)

In this study, failure of a high pressure economizer tube of a boiler used in gas-...4) and Iron hydroxide sulfate (FeOH(SO4)) phases formed on the steel surface. A considerable amount of Sulfur was also detected...

Roozbeh Siavash Moakhar; Mehrad Mehdipour

2013-09-01T23:59:59.000Z

168

Build, Own, Operate and Maintain (BOOM) Boiler Systems  

E-Print Network (OSTI)

Build, Own, Operate and Maintain (BOOM) Boiler Systems Tom Henry, Annstrong Service, Inc. Overview: The article addresses the growing trend in outsourcing boiler equipment, installation, operation, maintenance and ownership by large.... In most cases, thennal, electric and air energy systems are not considered "core" assets resulting in the need to find "other" solutions to providing the needed energy. ? Reduced staffing has resulted in fewer experienced and knowledgeable boiler...

Henry, T.

169

BPM: A tool to predict boiler performance on a PC  

SciTech Connect

The Department of energy has developed and made available to the public a PC-based software package (BPM 3.0) to help engineers predict the performance of utility boilers in non-standard modes of operation for power generation systems. This package is especially useful for analyzing changes in boiler performance resulting from fuel switching, changes in operating modes (e.g., constant versus variable pressure), and physical changes to the boiler. The report discusses the use of the program.

Lagomarsino, J. [Burns and Roe, Inc., Oradell, NJ (United States); Ramezan, M. [Burns and Roe Services Corp., Pittsburgh, PA (United States); Winslow, J. [USDOE Pittsburgh Energy Technology Center, PA (United States)

1994-06-01T23:59:59.000Z

170

Advanced, Low/Zero Emission Boiler Design and Operation  

SciTech Connect

In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

2007-06-30T23:59:59.000Z

171

Condensing economizers for small coal-fired boilers and furnaces  

SciTech Connect

Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

Butcher, T.A.; Litzke, W.

1994-01-01T23:59:59.000Z

172

Residual Strain Distribution in Bent Composite Boiler Tubes  

SciTech Connect

Kraft recovery boilers are typically constructed of carbon steel boiler tubes clad with a corrosion resistant layer, and these composite tubes are bent and welded together to form air port panels which enable the combustion air to enter the boiler. In this paper, the through-thickness residual strain in the carbon steel layer of non-heat-treated and heat-treated composite bent tubes were measured by neutron diffraction techniques and modeled by finite element modeling. The results can be used to optimize material selection and manufacturing processes to prevent stress corrosion and corrosion fatigue cracking in the boiler tubes.

Hubbard, Camden R [ORNL; Gorti, Sarma B [ORNL; Tang, Fei [ORNL

2006-01-01T23:59:59.000Z

173

Field Test of Boiler Primary Loop Temperature Controller  

SciTech Connect

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

2014-09-01T23:59:59.000Z

174

Modeling of a Drum Boiler Using MATLAB/Simulink.  

E-Print Network (OSTI)

?? A dynamic simulator was developed for a natural circulation drum type boiler through a joint Youngstown State University/The Babcock and Wilcox Company cooperative agreement. (more)

Anderson, Scott B.

2008-01-01T23:59:59.000Z

175

Application of Boiler Op for combustion optimization at PEPCO  

SciTech Connect

Title IV requires the reduction of NOx at all stations within the PEPCO system. To assist PEPCO plant personnel in achieving low heat rates while meeting NOx targets, Lehigh University`s Energy Research Center and PEPCO developed a new combustion optimization software package called Boiler Op. The Boiler Op code contains an expert system, neural networks and an optimization algorithm. The expert system guides the plant engineer through a series of parametric boiler tests, required for the development of a comprehensive boiler database. The data are then analyzed by the neural networks and optimization algorithm to provide results on the boiler control settings which result in the best possible heat rate at a target NOx level or produce minimum NOx. Boiler Op has been used at both Potomac River and Morgantown Stations to help PEPCO engineers optimize combustion. With the use of Boiler Op, Morgantown Station operates under low NOx restrictions and continues to achieve record heat rate values, similar to pre-retrofit conditions. Potomac River Station achieves the regulatory NOx limit through the use of Boiler Op recommended control settings and without NOx burners. Importantly, any software like Boiler Op cannot be used alone. Its application must be in concert with human intelligence to ensure unit safety, reliability and accurate data collection.

Maines, P.; Williams, S. [Potomac Electric Power Co., Upper Marlsboro, MD (United States); Levy, E. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

1997-09-01T23:59:59.000Z

176

FEMP Technology Brief: Boiler Combustion Control and Monitoring System  

Energy.gov (U.S. Department of Energy (DOE))

There are more than 45,000 industrial and commercial boilers larger than 10 MMBtu/hr in the United States with a total fuel input capacity of 2.7 million MMBtu/hr. Efficiency of existing boilers can be improved in three ways; replacement with new boilers, replacement of the burner, or installation of a combustion control system. While installation of a new boiler or replacement of the burner can lead to the greatest efficiency gains, the higher costs associated with these measures typically leads to longer payback periods than combustion control systems.

177

EECBG Success Story: New Boilers, Big Savings for Minnesota County  

Energy.gov (U.S. Department of Energy (DOE))

Officials at Sherburne County's Government Center in Minnesota had a problem: the complex's original boilers, installed in 1972, were in desperate need of replacing. Learn more.

178

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network (OSTI)

allow ultra-supercritical boilers to achieve still higherthat supercritical-coal boilers, at least in the 1970s, didGW/year) by type of boiler. Source: [25]. Net Efficiency (

Yeh, Sonia; Rubin, Edward S.

2007-01-01T23:59:59.000Z

179

Robust Output Feedback Stabilization of Nonlinear Interconnected Systems with Application to an Industrial Utility Boiler  

E-Print Network (OSTI)

to an Industrial Utility Boiler Adarsha Swarnakar, Horacio Jose Marquez and Tongwen Chen Abstract-- This paper boiler (Utility boiler), where the nonlinear model describes the complicated dynamics of the drum

Marquez, Horacio J.

180

The heat transfer coefficients of the heating surface of 300 MWe CFB boiler  

Science Journals Connector (OSTI)

A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The ... heat balance of the hot circuit of the CFB boiler. With the boiler capacity incre...

Haibo Wu; Man Zhang; Qinggang Lu; Yunkai Sun

2012-08-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


181

Boiler tube failures in municipal waste-to-energy plants  

SciTech Connect

Waste-to-energy plants experienced increased boiler tube failures when the design changed from waste-heat boilers to radiant furnace waterwalls using superheat. Fireside attack by chlorine and sulfur compounds in refuse combustion products caused many forced outages in early European plants operating at high steam temperatures and pressures. Despite conservative steam conditions in the first US plants, failures occurred. As steam temperatures increased, corrosion problems multiplied. The problems have been alleviated by covering the waterwalls with either refractory or weld overlays of nickel-based alloys and using high nickel-chromium alloys for superheater tubes. Changes in furnace design to provide uniform combustion and avoid reducing conditions in the waterwall zone and to lower the gas temperature in the superheater also have helped minimize corrosion.

Krause, H.H.; Wright, I.G. [Battelle, Columbus, OH (United States)

1996-01-01T23:59:59.000Z

182

Steam driven centrifugal pump for low cost boiler feed service  

SciTech Connect

This article describes a steam driven centrifugal pump for boiler feed-water and other high pressure water applications, which was awarded Top Honors in the special pumps category of the 1982 Chemical processing Vaaler competition, because the simple design with turbine, pump and controls combined in an integral unit provides high operating efficiency and reliable performance with minimal maintenance. Single source responsibility for all components when the pump may have to be serviced is another advantage. These features meet the requirements for boiler feed pumps that are critical to maintaining a consistent steam supply in a process plant where downtime can be extremely expensive. The annual cost to operate the pump for 8000 hours is about $100,000, if electricity costs 5 cents/kwh. These pumps can be run for about $30,000 on steam, if natural gas costs $4.00/mcf. Cost savings are $70,000 annually.

Not Available

1982-11-01T23:59:59.000Z

183

Formation of acidic sulfates in kraft recovery boilers  

SciTech Connect

Acidic sulfates (NaHSO[sub 4] and Na[sub 2]S[sub 2]O[sub 7]) have been suggested as the cause of corrosive sticky deposits in recovery boilers. Recovery-boiler precipitator dusts and pure Na[sub 2]SO[sub 4] were examined for their tendency to form acidic sulfates in simulated flue gases. Formation was strongly influenced by temperature and by gas-phase concentrations of SO[sub x] and H[sub 2]O. Liquid NaHSO[sub 4] formed readily at 250 C at SO[sub x] concentration above 150 ppm. Formation reactions were hindered by Na[sub 2]CO[sub 3]. Under appropriate conditions, acidic sulfates can exist at tube surfaces near the furnace roof, at the upper screen tubes, and in the generating bank and economizer.

Poon, W.; Barham, D.; Tran, H. (Univ. of Toronto, Ontario (Canada))

1993-07-01T23:59:59.000Z

184

Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant  

Science Journals Connector (OSTI)

Abstract The dominant role of electricity generation and environment consideration have placed strong requirements on coal fired power plants, requiring them to improve boiler combustion efficiency and decrease carbon emission. Although neural network based optimization strategies are often applied to improve the coal fired power plant boiler efficiency, they are limited by some combustion related problems such as slagging. Slagging can seriously influence heat transfer rate and decrease the boiler efficiency. In addition, it is difficult to measure slag build-up. The lack of measurement for slagging can restrict conventional neural network based coal fired boiler optimization, because no data can be used to train the neural network. This paper proposes a novel method of integrating non-dominated sorting genetic algorithm (NSGA II) based multi-objective optimization with computational fluid dynamics (CFD) to decrease or even avoid slagging inside a coal fired boiler furnace and improve boiler combustion efficiency. Compared with conventional neural network based boiler optimization methods, the method developed in the work can control and optimize the fields of flue gas properties such as temperature field inside a boiler by adjusting the temperature and velocity of primary and secondary air in coal fired power plant boiler control systems. The temperature in the vicinity of water wall tubes of a boiler can be maintained within the ash melting temperature limit. The incoming ash particles cannot melt and bond to surface of heat transfer equipment of a boiler. So the trend of slagging inside furnace is controlled. Furthermore, the optimized boiler combustion can keep higher heat transfer efficiency than that of the non-optimized boiler combustion. The software is developed to realize the proposed method and obtain the encouraging results through combining ANSYS 14.5, ANSYS Fluent 14.5 and CORBA C++.

Xingrang Liu; R.C. Bansal

2014-01-01T23:59:59.000Z

185

Connecting the second exhaust-heat boiler to the operating first one under the conditions of flow circuits of combined-cycle plants with two gas-turbine units and one steam turbine  

Science Journals Connector (OSTI)

Problems arising with connecting the second exhaust-heat boiler to the first exhaust-heat boiler under load in the case of flow circuits of combined-cycle plants of type PGU-450 are considered. Similar problem...

Yu. A. Radin; I. A. Grishin; T. S. Kontorovich

2006-03-01T23:59:59.000Z

186

Oxides Emissions from Coal-Fired Boilers TOPICAL REPORT NUMBER 14  

NLE Websites -- All DOE Office Websites (Extended Search)

Reburning Technologies for the Control of Nitrogen Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers TOPICAL REPORT NUMBER 14 MAY 1999 TOPICAL REPORT NUMBER 14 A report on three projects conducted under separate cooperative agreements between: The U.S. Department of Energy and * The Babcock & Wilcox Company * Energy and Environmental Research Corporation * New York State Electric & Gas Corporation MAY 1999 Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers Cover image: Schematic of reburning technology Source: Energy and Environmental Research Corporation Reburning Technologies for the Control of Nitrogen Oxides Emissions from Coal-Fired Boilers Executive Summary ..................................................................................................

187

Characterization of the U.S. Industrial/Commercial Boiler Population...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Characterization of the U.S. IndustrialCommercial Boiler Population - Final Report, May 2005 Characterization of the U.S. IndustrialCommercial Boiler Population - Final Report,...

188

Experimental Study on Coal Feeding Property of 600MW CFB Boiler  

Science Journals Connector (OSTI)

In the CFB boiler technology, improving the steam parameters can ... , based on the structure of commercial 600MW CFB boiler unit and similarity principle, the experiment...

H. P. Chen; L. N. Tian; Q. Du; H. P. Yang

2010-01-01T23:59:59.000Z

189

Guide to Combined Heat and Power Systems for Boiler Owners and...  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Combined Heat and Power Systems for Boiler Owners and Operators Guide to Combined Heat and Power Systems for Boiler Owners and Operators This guide presents useful information for...

190

Final technical report. In-situ FT-IR monitoring of a black liquor recovery boiler  

SciTech Connect

This project developed and tested advanced Fourier transform infrared (FT-IR) instruments for process monitoring of black liquor recovery boilers. The state-of-the-art FT-IR instruments successfully operated in the harsh environment of a black liquor recovery boiler and provided a wealth of real-time process information. Concentrations of multiple gas species were simultaneously monitored in-situ across the combustion flow of the boiler and extractively at the stack. Sensitivity to changes of particulate fume and carryover levels in the process flow were also demonstrated. Boiler set-up and operation is a complex balance of conditions that influence the chemical and physical processes in the combustion flow. Operating parameters include black liquor flow rate, liquor temperature, nozzle pressure, primary air, secondary air, tertiary air, boiler excess oxygen and others. The in-process information provided by the FT-IR monitors can be used as a boiler control tool since species indicative of combustion efficiency (carbon monoxide, methane) and pollutant emissions (sulfur dioxide, hydrochloric acid and fume) were monitored in real-time and observed to fluctuate as operating conditions were varied. A high priority need of the U.S. industrial boiler market is improved measurement and control technology. The sensor technology demonstrated in this project is applicable to the need of industry.

James Markham; Joseph Cosgrove; David Marran; Jorge Neira; Chad Nelson; Peter Solomon

1999-05-31T23:59:59.000Z

191

Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies  

E-Print Network (OSTI)

A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water...

Hahn, G.

192

Modification of boiler operating conditions for mercury emissions reductions in coal-fired utility boilers  

E-Print Network (OSTI)

matter and char, and cold-end air pollution control devices. There is also evidence that boiler is equipped with hot and cold precipitators and a tubular air preheater. A strategy for mercury control designated hazardous air pollutants by the US Environmental Protection Agency (EPA), mercury (Hg) has

Li, Ying

193

Ketchikan Pulp's hog-fuel-boiler energy retrofits  

SciTech Connect

Ketchikan Pulp Co. (KPC) is a 600-b.d. Ton/day sulfite mill located 679 Alaska Airlines miles north of Seattle on the island of Revillagigedo. Designed to produce 860 psig steam at 825[degrees]F, each of the boilers is fired off a combination of No. 6 oil and waste wood. This paper reports that in 1984, a rotary bark dyer was installed in series between the existing boiler I.D. fans and the boiler stack. This system consists of a direct-contact rotary dryer unit followed by an additional I.D. fan and four cyclone separators. The combustion gases then return to the existing stack by way of the existing I.D. fan discharge ducting. This unit was designed to operate at a flue-gas inlet temperature of 550[degrees]F and maintained a discharge temperature of 300[degrees]F. The unit was designed to process approximately 360 units of hog fuel per day, drying it from 60% moisture to 40% moisture in a single-pass operation.

Sweet, R.N. (Howard Needles Tammen and Bergendoff, Bellevue, WA (United States))

1991-09-01T23:59:59.000Z

194

Utilization of ash from fluidized bed boilers  

SciTech Connect

Combustion ash from a fluidized bed combustion (FBC) boiler contains not only carbon, but also silica alumina, quicklime as a sorbent, and a calcium sulfate by-product. These substances react chemically during fluidized bed combustion, and with the addition of water, they start an ettringite reaction and solidify. We determined the conditions necessary for producing hard solids through the study of the composition, curing methods, and characteristics of the solidified ash. We then used two types of road base material, crushed stone and solidified ash from an FBC boiler, to construct a test road at a site with a great deal of heavy traffic. Construction began in 1985, and since then, periodic tests have been performed to evaluate the performance of the road base materials. The testing of the manufacturing techniques centered on the amount and manner that water was added to the mixture and the curing methods of the mixture. Additional testing focused on the handling of the ash powder, the mixtures, and the solidified ash. Since 1991, under the sponsorship of MITI, the Center for Coal Utilization, in conjunction with Naruto Salt Mfg., Ltd., Nippon Hodo Co., Ltd., and Kawasaki Heavy Industries, Ltd., has used the referenced results to undertake a joint research and development project aimed at the eventual practical application of the technology. In 1993, a pilot facility to solidify ash with the fluidized bed boiler of 75 t/h capacity was completed. At present, all the discharged ash from the pilot facility is being solidified, and experiments on solidification and road base application techniques are underway. Actual road base tests are also in progress, and we are continuing research to meet the national certification requirements for road base materials.

Takada, Tomoaki [Kawasaki Heavy Industries Co., Ltd., Akashi (Japan)

1994-12-31T23:59:59.000Z

195

Materials development for ultra-supercritical boilers  

SciTech Connect

Progress is reported on a US Department of Energy project to develop high temperature, corrosion resistant alloys for use in ultra-supercritical steam cycles. The aim is to achieve boiler operation at 1,400{sup o}F/5,000 psi steam conditions with 47% net cycle efficiency. Most ferritic steel tested such as T92 and Save 12 showed severe corrosion. Nickel-based alloys, especially IN 740 and CCA 617, showed greatest resistance to oxidation with no evidence of exfoliation. Laboratory and in-plant tests have begun. 2 figs.

NONE

2005-09-30T23:59:59.000Z

196

Sulfur capture in combination bark boilers  

SciTech Connect

A review of sulfur dioxide emission data for eight combination bark boilers in conjunction with the sulfur contents of the fuels reveals significant sulfur capture ranging from 10% to over 80% within the solid ash phase. Wood ash characteristics similar to activated carbon as well as the significant wood ash alkali oxide and carbonate fractions are believed responsible for the sulfur capture. Sulfur emissions from combination bark-fossil fuel firing are correlated to the sulfur input per ton of bark or wood residue fired.

Someshwar, A.V.; Jain, A.K. (National Council of the Paper Industry for Air and Stream Improvement, Gainesville, FL (United States))

1993-07-01T23:59:59.000Z

197

Boiler Gold Rush Prof. Johnny Brown (MATH 700)  

E-Print Network (OSTI)

Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;#12;#12;David McCullough, Jr help Always be prepared #12;Boiler Gold Rush Prof. Johnny Brown (MATH 700) jeb@math.purdue.edu #12;

Brown, Johnny E.

198

Continuous Measurement of Carbon Monoxide Improves Combustion Efficiency of CO Boilers  

E-Print Network (OSTI)

CONTINUOUS MEASUREMENT OF CARBON MONOXIDE IMPROVES COMBUSTION EFFICIENCY OF CO BOILERS Russell L. Branham ana James J. Prichard Ashland Oil Company Catlettsburg, KY ABSTRACT The paper describes the application of in-situ flue gas CO... measurement in the operation of CO Boilers and details the steps needed to optimize combustion efficiency. INTRODUCTION In the petroleum industry, the efficient operation of a fluid-cata1ytic-cracking unit, produces gases rich in carbon monoxide...

Gilmour, W. A.; Pregler, D. N.; Branham, R. L.; Prichard, J. J.

1981-01-01T23:59:59.000Z

199

Combustion control in boilers. (Latest citations from the EI Compendex*plus database). Published Search  

SciTech Connect

The bibliography contains citations concerning utility and industrial boiler combustion control systems and methods. Topics include methods to meet emission standards, energy savings, and safety. The use of microcomputers, mathematical models, algorithms, artificial intelligence, and fuzzy logic is considered. Citations on boilers and furnaces fueled by coal, oil, gas, refuse, and multiple fuels are included. (Contains a minimum of 128 citations and includes a subject term index and title list.)

Not Available

1994-11-01T23:59:59.000Z

200

Best Management Practice: Boiler/Steam Systems | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Best Management Practice: Boiler/Steam Systems Best Management Practice: Boiler/Steam Systems Best Management Practice: Boiler/Steam Systems October 7, 2013 - 3:17pm Addthis Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned. Operation and Maintenance Options To maintain water efficiency in operations and maintenance, Federal agencies should: Develop and implement a routine inspection and maintenance program to check steam traps and steam lines for leaks. Repair leaks and replace faulty steam traps as soon as possible. Develop and implement a boiler tuning program to be completed a minimum of

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
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201

Base load fuel comsumption with radiant boiler simulation  

SciTech Connect

The operating point of an oil fired radiant boiler, 580 Megawatt capacity, is critical in maximizing the availability, performance, reliability, and maintainability of a power producing system. Operating the unit above the design operating point causes outages to occur sooner than scheduled. When the boiler is operated below the design operating point, fuel is wasted because the quantity of fuel required to operate a radiant boiler is the same, whether the design setpoint is maintained or not. This paper demonstrates by means of simulation software that the boiler design setpoints is critical to fuel consumption and optimum output megawatts. A boiler with this capacity is used to provide a portion of the base load of an electric utility in order to sustain revenues and maintain reliable generation.

Shwehdi, M.H. (Pennsylvania State Univ., Wilkes-Barre, Lehman, PA (United States)); Hughes, C.M. (Naval Aviation Depot, NAS Jacksonville, Jacksonville, FL (United States)); Quasem, M.A. (Howard Univ. School of Business, Washington, DC (United States))

1992-12-01T23:59:59.000Z

202

Evaluation of Iron Aluminide Weld Overlays for Erosion-Corrosion Resistant Boiler Tube Coatings in Low NOx Boilers  

SciTech Connect

Iron aluminide weld overlays containing ternary additions and thermal spray coatings are being investigated for corrosion protection of boiler tubes in Low NO{sub x} burners. The primary objective of the research is to identify overlay and thermal spray compositions that provide corrosion protection of waterwall boiler tubes.

Regina, J.R.; Lim, M.; Barbosa, N., DuPont, J.N.; Marder, A.R.

2000-04-28T23:59:59.000Z

203

Changes in trace element contents in ashes of oil shale fueled PF and CFB boilers during operation  

Science Journals Connector (OSTI)

Abstract Two oil shale combustion technologies, pulverized firing (PF) and circulated fluidized bed (CFB) were compared with respect to partitioning of selected elements (Ba, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, Rb, Sb, Sn, Sr, Th, Tl, U, V, and Zn) in the ashes along the flue gas ducts. The ash samples were characterized by high-resolution ICP-MS. The average contents of toxic heavy metals in fly ash samples from the CFB boiler are lower compared to the PF boiler. Main differences in trace element contents between combustion technologies were as follows: Cd content in the fly ash samples of PF boiler was up to 0.9mg/kg while in CFB boiler it remained below 0.1mg/kg in all analyzed ash samples; Hg was observed in the ashes of electrostatic precipitator (ESP) of CFB boiler while in the PF boiler it was close to or below detection limit. In the PF boiler content of Sn was detected only in the ashes of ESPs, while in CFB boiler it was evenly distributed between bottom and fly ash samples. Highest content among heavy metals in ash samples was observed for Pb in the last field of ESP of the PF boiler (142mg/kg).

Janek Reinik; Natalya Irha; Eiliv Steinnes; Gary Urb; Jekaterina Jefimova; Eero Piirisalu; Jri Loosaar

2013-01-01T23:59:59.000Z

204

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-01-31T23:59:59.000Z

205

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-04-27T23:59:59.000Z

206

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

2003-04-21T23:59:59.000Z

207

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-10-27T23:59:59.000Z

208

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-04-23T23:59:59.000Z

209

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-07-30T23:59:59.000Z

210

Boiler Materials For Ultrasupercritical Coal Power Plants  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-09-30T23:59:59.000Z

211

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2004-01-23T23:59:59.000Z

212

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2005-08-01T23:59:59.000Z

213

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-01-31T23:59:59.000Z

214

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-07-17T23:59:59.000Z

215

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2004-10-30T23:59:59.000Z

216

Boiler Materials for Ultrasupercritical Coal Power Plants  

SciTech Connect

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

2006-04-20T23:59:59.000Z

217

NETL: IEP – Post-Combustion CO2 Emissions Control - Oxy-Combustion Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

Oxy-Combustion Boiler Material Development Oxy-Combustion Boiler Material Development Project No.: DE-NT0005262 CLICK ON IMAGE TO ENLARGE Foster Wheeler Oxy-combustion CFD Graphic The objectives of this Foster Wheeler Corporation-managed program are to assess the corrosion characteristics of oxy-combustion relative to air-fired combustion; identify the corrosion mechanisms involved; and determine the effects of oxy-combustion on conventional boiler tube materials, conventional protective coatings, and alternative materials and coatings when operating with high to low sulfur coals. The program involves the prediction of oxy-combustion gas compositions by computational fluid dynamic calculations, exposure of coupons of boiler materials and coverings coated with coal ash deposit to simulated oxy-combustion gases in electric

218

Decentralized robust PI controller design for an industrial boiler Batool Labibi a,*, Horacio Jose Marquez b  

E-Print Network (OSTI)

Decentralized robust PI controller design for an industrial boiler Batool Labibi a,*, Horacio Jose in revised form 23 April 2008 Accepted 23 April 2008 Keywords: Industrial utility boiler Internal model boiler, a control oriented nonlinear model for the boiler is identified. The nonlinearity of the system

Marquez, Horacio J.

219

Boiler Maximum Achievable Control Technology (MACT) Technical Assistance- Fact Sheet, May 2014  

Energy.gov (U.S. Department of Energy (DOE))

Fact sheet about the Boiler Maximum Achievable Control Technology (MACT) Technical Assistance Program

220

NOx Control Options and Integration for US Coal Fired Boilers  

SciTech Connect

This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

2006-06-30T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
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221

NOx Control Options and Integration for US Coal Fired Boilers  

SciTech Connect

This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do not deactivate the catalyst to the extent that these same poisons do in the deliberately wet-impregnated laboratory-prepared samples (1%V{sub 2}O{sub 5}-9%WO{sub 3}/TiO{sub 2}). At least in this case, the fouling deposits generated by field exposure present little if any chemical deactivation or barrier to mass transfer. During this quarter, the slipstream reactor at Rockport operated for 1000 hours on flue gas. Periodic NO{sub x} reduction measurements were made, showing some decrease in activity relative to fresh catalyst samples. Plans are being made to take the reactor out of service at the Rockport plant and move it to Plant Gadsden. At Gadsden, inlet and outlet ports were installed on Unit 1 for the slipstream reactor during an outage.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-03-31T23:59:59.000Z

222

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2003-01-20T23:59:59.000Z

223

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2002-10-15T23:59:59.000Z

224

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally-acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national perspective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan

2002-04-15T23:59:59.000Z

225

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS  

SciTech Connect

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

R. Viswanathan; K. Coleman

2002-07-15T23:59:59.000Z

226

Standby cooling system for a fluidized bed boiler  

DOE Patents (OSTI)

A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

Crispin, Larry G. (Akron, OH); Weitzel, Paul S. (Canal Fulton, OH)

1990-01-01T23:59:59.000Z

227

METHANE DE-NOX FOR UTILITY PC BOILERS  

SciTech Connect

The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included completion of the equipment fabrication and installation efforts for the 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Selection and procurement of the first two test coals and preliminary selection of the final two test coals were completed. Shakedown and commissioning activities were finished and PC Preheat pilot scale tests commenced with PRB coal.

Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

2002-01-31T23:59:59.000Z

228

Introduction to the Boiler MACT Energy Assessment Process  

E-Print Network (OSTI)

Introduction to the Boiler MACT Energy Assessment Process I.E.T.C. May 21, 2014 Tom Theising, C.E.M., C.D.S.M. ESL-IE-14-05-12 Proceedings of the Thrity-Sixth Industrial Energy Technology Conference New Orleans, LA. May 20-23, 2014 Assessment... Requirements ?Per Subparts DDDDD and JJJJJJ - National Emission Standards for Hazardous Air Pollutants (NESHAP) for Industrial, Commercial, and Institutional Boilers at Area Sources (also known as the Boiler GACT Generally Available Control Technology...

Theising, T. R.

2014-01-01T23:59:59.000Z

229

Evaluation and selection of circulating fluidized bed boilers  

SciTech Connect

The use of circulating fluidized bed (CFB) boilers to generate steam on an industrial scale is increasing. The reasons for this growth include high combustion efficiency, fuel flexibility, and inherent emissions control capability, particularly with regards to control of nitrogen oxides (NO{sub x}) and sulfur oxides (SO{sub x}). However, CFB boiler technology is unique, with operating performance, and construction features that differ significantly from those used in conventional pulverized coal (PC) and stoker-fired boiler technology. An overview of these features is presented by the author.

Marcinek, F.T. (Charles B. Tibbits and Associates, Seattle, WA (US))

1989-05-01T23:59:59.000Z

230

Measure Guideline: Condensing Boilers - Control Strategies for Optimizing Performance and Comfort in Residential Applications  

SciTech Connect

The combination of a gas-fired condensing boiler with baseboard convectors and an indirect water heater has become a common option for high-efficiency residential space heating in cold climates. While there are many condensing boilers available on the market with rated efficiencies in the low to mid 90% efficient range, it is imperative to understand that if the control systems are not properly configured, these heaters will perform no better than their non-condensing counterparts. Based on previous research efforts, it is apparent that these types of systems are typically not designed and installed to achieve maximum efficiency (Arena 2010). It was found that there is a significant lack of information for contractors on how to configure the control systems to optimize overall efficiency. For example, there is little advice on selecting the best settings for the boiler reset curve or how to measure and set flow rates in the system to ensure that the return temperatures are low enough to promote condensing. It has also been observed that recovery from setback can be extremely slow and, at times, not achieved. Recovery can be affected by the outdoor reset control, the differential setting on the boiler and over-sizing of the boiler itself. This guide is intended for designers and installers of hydronic heating systems interested in maximizing the overall system efficiency of condensing boilers when coupled with baseboard convectors. It is applicable to new and retrofit applications.

Arena, L.

2013-05-01T23:59:59.000Z

231

Modeling energy consumption of residential furnaces and boilers in U.S. homes  

SciTech Connect

In 2001, DOE initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is their cost-effectiveness to consumers. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. This report describes calculation of equipment energy consumption (fuel and electricity) based on estimated conditions in a sample of homes that are representative of expected furnace and boiler installations. To represent actual houses with furnaces and boilers in the United States, we used a set of houses from the Residential Energy Consumption Survey of 1997 conducted by the Energy Information Administration. Our calculation methodology estimates the energy consumption of alternative (more-efficient) furnaces, if they were to be used in each house in place of the existing equipment. We developed the method of calculation described in this report for non-weatherized gas furnaces. We generalized the energy consumption calculation for this product class to the other furnace product classes. Fuel consumption calculations for boilers are similar to those for the other furnace product classes. The electricity calculations for boilers are simpler than for furnaces, because boilers do not provide thermal distribution for space cooling as furnaces often do.

Lutz, James; Dunham-Whitehead, Camilla; Lekov, Alex; McMahon, James

2004-02-01T23:59:59.000Z

232

Advanced Materials for Ultra Supercritical Boiler Systems  

NLE Websites -- All DOE Office Websites (Extended Search)

Road Road P.O. Box 880 Morgantown, WV 26507-0880 304-285-4721 robert.romanosky@netl.doe.gov Patricia a. Rawls Project Manager National Energy Technology Laboratory 626 Cochrans Mill Road P.O. Box 10940 Pittsburgh, PA 15236-0940 412-386-5882 patricia.rawls@netl.doe.gov Robert M. Purgert Prime Contractor and Administrator Energy Industries of Ohio 6100 Oak Tree Boulevard, Suite 200 Independence, OH 44131-6914 216-643-2952 purgert@msn.com AdvAnced MAteriAls for UltrA sUpercriticAl Boiler systeMs Description A consortium led by the U.S. Department of Energy (DOE) Office of Fossil Energy (FE) has conducted the first phase of a multiyear program to develop materials technology for use in advanced ultra supercritical (USC) coal-fired power plants. The advanced materials developed in this project are essential for construction of

233

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

SciTech Connect

This document reviews the work performed during the quarter October-December 2003. Task 1 (Site Preparation) had been completed in the previous reporting period. In this reporting period, one week of combustion parameters optimization has been performed in Task 2 (experimental test performance) of the project. Under full-oxy conditions (100% air replacement with O{sub 2}-enriched flue gas) in 1.5MW{sub th} coal-fired boiler, the following parameters have been varied and their impact on combustion characteristics measured: the recirculated flue gas flow rate has been varied from 80% to 95% of total flue gas flow, and the total oxygen flow rate into the primary air zone of the boiler has been set to levels ranging from 15% to 25% of the total oxygen consumption in the overall combustion. In current reporting period, significant progress has also been made in Task 3 (Techno-Economic Study) of the project: mass and energy balance calculations and cost assessment have been completed on plant capacity of 533MW{sub e} gross output while applying the methodology described in previous reporting periods. Air-fired PC Boiler and proposed Oxygen-fired PC Boiler have been assessed, both for retrofit application and new unit. The current work schedule is to review in more details the experimental data collected so far as well as the economics results obtained on the 533MWe cases, and to develop a work scope for the remainder of the project. Approximately one week of pilot testing is expected during the first quarter of 2004, including mercury emission measurement and heat transfer characterization. The project was on hold from mid-November through December 2003 due to non-availability of funds. Out of the {approx}$785k allocated DOE funds in this project, $497k have been spent to date ($480 reported so far), mainly in site preparation, test performance and economics assessment. In addition to DOE allocated funds, to date approximately $330k has been cost-shared by the participants, bringing the total project cost up to $827k ($810k reported so far) as on December 31st, 2003.

Fabienne Chatel-Pelage

2004-01-01T23:59:59.000Z

234

Techno-economic analysis of a coal-fired CHP based combined heating system with gas-fired boilers for peak load compensation  

Science Journals Connector (OSTI)

Combined heat and power (CHP) plants dominate the heating market in China. With the ongoing energy structure reformation and increasing environmental concerns, we propose gas-fired boilers to be deployed in underperforming heating substations of heating networks for peak load compensation, in order to improve both energy efficiency and environmental sustainability. However, due to the relatively high price of gas, techno-economic analysis is required for evaluating different combined heating scenarios, characterized by basic heat load ratio (?). Therefore, we employ the dynamic economics and annual cost method to develop a techno-economic model for computing the net heating cost of the system, considering the current state of the art of cogeneration systems in China. The net heating cost is defined as the investment costs and operations costs of the system subtracted by revenues from power generation. We demonstrate the model in a real-life combined heating system of Daqing, China. The results show that the minimum net heating cost can be realized at ?=0.75 with a cost reduction of 16.8% compared to coal heating alone. Since fuel cost is the dominating factor, sensitivity analyses on coal and gas prices are discussed subsequently.

Hai-Chao Wang; Wen-Ling Jiao; Risto Lahdelma; Ping-Hua Zou

2011-01-01T23:59:59.000Z

235

METHANE de-NOX FOR UTILITY PC BOILERS  

SciTech Connect

The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NOx emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. During the current reporting period, BBP's subcontract was modified to reflect changes in the pilot testing program, and the modifications to the gas-fired preheat combustor were completed. The Computational Fluid Dynamics (CFD) modeling approach was defined for the combined PC burner and 3-million Btu/h pilot system. Modeling of the modified gas-fired preheat combustor was also started.

Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

2002-04-29T23:59:59.000Z

236

Biomass Boiler to Heat Oregon School | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Joel Danforth Project Officer, Golden Field Office What will the project do? The boiler system will have a capacity of up to 3 Million Metric British Thermal Units (MMBTU) per hour and will be fueled by locally derived wood-pellet feedstocks. A new school in Vernonia, Oregon is beginning to take form as the town

237

Commonwealth Small Pellet Boiler Grant Program | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Commonwealth Small Pellet Boiler Grant Program Commonwealth Small Pellet Boiler Grant Program Commonwealth Small Pellet Boiler Grant Program < Back Eligibility Commercial Residential Savings Category Heating & Cooling Commercial Heating & Cooling Heating Bioenergy Maximum Rebate $15,000 Program Info Funding Source Massachusetts Renewable Energy Trust Fund Start Date 03/2013 State Massachusetts Program Type State Rebate Program Rebate Amount Base Grant: $7,000 Automated Conveyance of Fuel Adder: $3,000 Thermal Storage Adder: $2,000 Solar Thermal Hybrid System Adder: $1,000 Moderate Income Adder or Moderate Home Value Adder: $2,000 Maximum Grant: $15,000 Provider Massachusetts Clean Energy Center The Massachusetts Clean Energy Center (MassCEC) and the Department of Energy Resources (DOER) are offering the Commonwealth Small Pellet Boiler

238

Biomass Boiler to Heat Oregon School | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School Biomass Boiler to Heat Oregon School April 26, 2011 - 5:29pm Addthis Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Oregon Governor Kulongoski maneuvers a backhoe to break ground at the Vernonia school site. | Department of Energy Image | Photo by Joel Danforth, Contractor | Public Domain | Joel Danforth Project Officer, Golden Field Office What will the project do? The boiler system will have a capacity of up to 3 Million Metric British Thermal Units (MMBTU) per hour and will be fueled by locally derived wood-pellet feedstocks. A new school in Vernonia, Oregon is beginning to take form as the town

239

Improving Boiler Efficiency Modeling Based On Ambient Air Temperature  

E-Print Network (OSTI)

Optimum economic operation in a large power plant can cut operating costs substantially. Individual plant equipment should be operated under conditions that are most favorable for maximizing its efficiency. It is widely accepted that boiler load...

Zhou, J.; Deng, S.; Turner, W. D.; Claridge, D. E.; Haberl, J. S.

2002-01-01T23:59:59.000Z

240

Heat Recovery Consideration for Process Heaters and Boilers  

E-Print Network (OSTI)

The largest single area for industrial energy conservation is in the improvement of combustion efficiencies for heaters and boilers. A number of methods can be employed to recover heat. The most common are by use of recuperative air preheaters...

Kumar, A.

1984-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


241

A Boiler Plant Energy Efficiency and Load Balancing Survey  

E-Print Network (OSTI)

Daily energy use data was used to perform an energy efficiency survey of a medium-sized university boiler plant. The physical plant operates centralized mechanical plants to provide both chilled water and steam for building conditioning. Steam...

Nutter, D. W.; Murphy, D. R.

242

Design and Operation of CFB Boilers with Low Bed Inventory  

Science Journals Connector (OSTI)

In this paper, the challenges and problems of the circulating fluidized bed (CFB) combustion technology are summarized and analyzed. In order to resolve the problems in CFB boiler application, design principals a...

Jun Su; Xiaoxing Zhao; Jianchun Zhang

2010-01-01T23:59:59.000Z

243

Ash Behavior in a CFB Boiler during Combustion of Salix  

Science Journals Connector (OSTI)

A study on the combustion characteristics of Salix Viminalis, a fast growing willow, was conducted at a 12 MW circulating fluidized bed boiler. The purpose of the study was to increase the understanding of the...

B.-J. Skrifvars; G. Sfiris; R. Backman

1997-01-01T23:59:59.000Z

244

Research and Development of Large Capacity CFB Boilers in TPRI  

Science Journals Connector (OSTI)

This paper presents an overview of advancements of circulating fluidized bed (CFB) technology in Thermal Power Research Institute ( ... progress of scaling up. For devoloping large CFB boiler, the CFB combustion ...

Sun Xianbin; Jiang Minhua

2010-01-01T23:59:59.000Z

245

Abrasion-Resistant Technology and its Prospect for CFB Boilers  

Science Journals Connector (OSTI)

In recent years, CFB boilers (CFBB) have been widely used in the commercial power plants due to its environmental benefits, high combustion efficiency, wide coal flexibility, and some other advantages. At the ...

H. Zheng; Y. J. Li; L. J. Wang; S. H. Liu

2010-01-01T23:59:59.000Z

246

Boiler Upgrades and Decentralizing Steam Systems Save Water and...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

replacing its central plant with a combination of distributed boilers and ground source heat pumps. The results saved more than 1 million MBtu in energy and 19,574 Kgal of water...

247

Fourier transform infrared (FTIR) instrumentation for monitoring recovery boilers  

SciTech Connect

This paper discusses FTIR which acts as an on-line diagnostic tool for Weyerhaeuser's recovery boiler. So far, the concentrations of various gases and fume particles have been successfully analyzed.

Morrison, P.W. Jr.; Cosgrove, J.E.; Carangelo, R.; Solomon, P.R. (Advanced Fuel Research, Inc., East Hartford, CT (US)); Leroveil, P.; Thorn, P.A. (Weyerhaeuser Paper Co., Tocoma, WA (US))

1991-12-01T23:59:59.000Z

248

METHANE de-NOX for Utility PC Boilers  

SciTech Connect

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable to minimize the need for overfire air by maximizing NO{sub x} reduction in the burner. The proposed combustion concept aims to greatly reduce NO{sub x} emissions by incorporating a novel modification to conventional or low-NO{sub x} PC burners using gas-fired coal preheating to destroy NO{sub x} precursors and prevent NO{sub x} formation. A concentrated PC stream enters the burner, where flue gas from natural gas combustion is used to heat the PC up to about 1500 F prior to coal combustion. Secondary fuel consumption for preheating is estimated to be 3 to 5% of the boiler heat input. This thermal pretreatment releases coal volatiles, including fuel-bound nitrogen compounds into oxygen-deficient atmosphere, which converts the coal-derived nitrogen compounds to molecular N{sub 2} rather than NO. Design, installation, shakedown, and testing on Powder River Basin (PRB) coal at a 3-million Btu/h pilot system at RPI's (Riley Power, Inc.) pilot-scale combustion facility (PSCF) in Worcester, MA demonstrated that the PC PREHEAT process has a significant effect on final O{sub x} formation in the coal burner. Modifications to both the pilot system gas-fired combustor and the PC burner led to NO{sub x} reduction with PRB coal to levels below 0.15 lb/million Btu with CO in the range of 35-112 ppmv without any furnace air staging.

Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

2005-09-30T23:59:59.000Z

249

Dissimilar-metal weld failures in boiler tubing  

SciTech Connect

Both ferritic heat-resisting steels and austenitic stainless steels are used for fossil-fired boilers for central power stations. The use of these two different types of materials within the system leads to the need for a dissimilar-metal weld transition joint. Increased cyclic operation of boilers has led to a rash of failures in welds between dissimilar metals; studies have identified the causes, and improved nondestructive testing techniques permit early identification of problem areas.

Klueh, R.L.

1984-02-01T23:59:59.000Z

250

Guide to Low-Emission Boiler and Combustion Equipment Selection  

Energy.gov (U.S. Department of Energy (DOE))

The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussion about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. It is part of a suite of publications offered by the Department of Energy to improve steam system performance.

251

ABSTRACT Establishing an Energy Efficiency Recommendation for Commercial Boilers  

E-Print Network (OSTI)

To assist the federal government in meeting its energy reduction goals, President Clintons Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25 ~ percentile of efficiency. Under the direction of DOEs Federal Energy Management Program (FEMP), the Procurement Challenges goal is to create efficiency recommendations for all energy-using products (e.g. commercial boilers, chillers, motors) that could substantially impact the governments energy reduction goals. When establishing efficiency recommendations, FEMP looks at standardized performance ratings for products sold in the U.S. marketplace. Currently, the commercial boiler industry uses combustion efficiency and, sometimes, thermal efficiency as metrics when specifying boiler performance. For many years, the industry has used both metrics interchangeably, causing confusion in the market place about boiler performance. This paper discusses the method used to establish FEMPs efficiency recommendation for commercial boilers in lieu of the various, and somewhat confusing, efficiency ratings currently available. The paper also discusses potential energy cost savings for federal agencies that improve the efficiency of boilers specified and purchased.

Michelle J. Ware

252

Guided wave acoustic monitoring of corrosion in recovery boiler tubing  

SciTech Connect

Corrosion of tubing used in black-liquor recovery boilers is a major concern in all pulp and paper mills. Extensive corrosion in recovery boiler tubes can result in a significant safety and environmental hazard. Considerable plant resources are expended to inspect recovery boiler tubing. Currently, visual and ultrasonic inspections are primarily used during the annual maintenance shutdown to monitor corrosion rates and cracking of tubing. This Department of Energy, Office of Industrial Technologies project is developing guided acoustic waves for use on recovery boiler tubing. The feature of this acoustic technique is its cost-effectiveness in inspecting long lengths of tubes from a single inspection point. A piezoelectric or electromagnetic transducer induces guided waves into the tubes. The transducer detects fireside defects from the coldside or fireside of the tube. Cracking and thinning on recovery boiler tubes have been detected with this technique in both laboratory and field applications. This technique appears very promising for recovery boiler tube application, potentially expediting annual inspection of tube integrity.

Quarry, M J; Chinn, D J

2004-02-19T23:59:59.000Z

253

Reducing NO[sub x] emissions from magnesium sulfite liquor boilers  

SciTech Connect

The Current design of liquor-combustion boilers is reviewed, along with options for lowering exhaust-gas emissions, particularly NOx. In many cases, modern boilers are being operated at or near optimal conditions for minimum NOx emissions. Possible upgrades to further reduce NOx emissions include addition of a selective noncatalytic reduction step, design modifications to lower the sectional load, a flue-gas recirculation system, and air staging. Calculated and experimental results show that these applications can lower NOx emissions by 40% or more.

Bobik, M. (Austrian Energy and Environment, Graz (Austria))

1993-01-01T23:59:59.000Z

254

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUID BED BOILERS (Phase II--Evaluation of the Oxyfuel CFB Concept)  

SciTech Connect

The overall project goal is to determine if carbon dioxide can be captured and sequestered at a cost of about $10/ton of carbon avoided, using a newly constructed Circulating Fluidized Bed combustor while burning coal with a mixture of oxygen and recycled flue gas, instead of air. This project is structured in two Phases. Phase I was performed between September 28, 2001 and May 15, 2002. Results from Phase I were documented in a Topical Report issued on May 15, 2003 (Nsakala, et al., 2003), with the recommendation to evaluate, during Phase II, the Oxyfuel-fired CFB concept. DOE NETL accepted this recommendation, and, hence approved the project continuation into Phase II. Phase 2. The second phase of the project--which includes pilot-scale tests of an oxygen-fired circulating fluidized bed test facility with performance and economic analyses--is currently underway at ALSTOM's Power Plant Laboratories, located in Windsor, CT (US). The objective of the pilot-scale testing is to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in oxygen/carbon dioxide mixtures. Results will be used in the design of oxygen-fired CFB boilers--both retrofit and new Greenfield--as well as to provide a generic performance database for other researchers. At the conclusion of Phase 2, revised costs and performance will be estimated for both retrofit and new Greenfield design concepts with CO2 capture, purification, compression, and liquefaction.

John L. Marion; Nsakala ya Nsakala

2003-11-09T23:59:59.000Z

255

Predictive control and thermal energy storage for optimizing a multi-energy district boiler  

E-Print Network (OSTI)

and used when demand is high, instead of engaging the gas-fuel oil boiler. Keywords: multi-energy district believe that by 2015 the supply of oil and natural gas will be unable to keep up with demand [1 of La Rochelle (France) adding to the plant a controlled thermal storage tank. This plant supplies

Paris-Sud XI, Université de

256

NOx Control Options and Integration for US Coal Fired Boilers  

SciTech Connect

This is the twentieth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NO{sub x} control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At the beginning of this quarter, the corrosion probes were removed from Gavin Station. Data analysis and preparation of the final report continued this quarter. This quarterly report includes further results from the BYU catalyst characterization lab and the in-situ FTIR lab, and includes the first results from tests run on samples cut from the commercial plate catalysts. The SCR slipstream reactor at Plant Gadsden was removed from the plant, where the total exposure time on flue gas was 350 hours. A computational framework for SCR deactivation was added to the SCR model.

Mike Bockelie; Kevin Davis; Martin Denison; Connie Senior; Hong-Shig Shim; Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker

2005-06-30T23:59:59.000Z

257

Model-free adaptive control of supercritical circulating fluidized-bed boilers  

DOE Patents (OSTI)

A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

Cheng, George Shu-Xing; Mulkey, Steven L

2014-12-16T23:59:59.000Z

258

METHANE de-NOX for Utility PC Boilers  

SciTech Connect

The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included continuation of the equipment fabrication effort for pilot system components. Successful proof-of-performance testing of the IGT-designed pilot-scale natural gas-fired coal preheat combustor was completed by IGT during the quarter. The combustor was then disassembled and shipped for installation in the pilot-scale test system in BBP's Coal Burner Test Facility (CBTF) in Worcester, MA. Delivery of the balance of the pilot system components from the fabricator began near the end of the quarter, with components being installed in the pilot test facility as they were received.

Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

2001-06-30T23:59:59.000Z

259

Upgraded recovery boiler meets low air emissions standards  

SciTech Connect

In the fall of 1990, the Boise Cascade mill in International Falls, MN, carried out a millwide modernization project. One critical element of the project was the upgrade of their recovery boiler. As a result of the recovery boiler upgrade, the mill was required to obtain a prevention of significant deterioration (PSD) air permit. A best available control technology (BACT) assessment was performed as a requirement of the PSD regulations. Ultimately, a number of more stringent air pollution emission limits were established for the boiler, and a continuous emissions monitoring system (CEMS) was purchased and installed to report daily results to the Minnesota Pollution Control Agency. This paper describes efforts to achieve increased firing capacity in the mill's recovery boiler while meeting more severe air emissions regulations. The authors will show that each of the emissions limits, including CO, SO[sub 2], NO[sub x], TRS, and opacity, are met by the upgraded boiler, while achieving an increase in firing capacity over pre-upgrade levels of up to 40%.

La Fond, J.F.; Jansen, J.H. (Jansen Combustion and Boiler Technologies, Inc., Woodinville, WA (United States)); Eide, P. (Boise Cascade Corp., International Falls, MN (United States))

1994-12-01T23:59:59.000Z

260

Boiler Tune-ups: Improve efficiency, reduce pollution, and save money!  

NLE Websites -- All DOE Office Websites (Extended Search)

Tune-ups: Tune-ups: Improve efficiency, reduce pollution, and save money! ____________________________________________________ Did you know . . . * Inefficient industrial, commercial, and institutional (ICI) boilers waste money and pollute? * There are over 1.5 million ICI boilers in the United States? * Boilers burning coal, oil, biomass, and other solid fuels and liquid are a major source of toxic air pollution? * New federal Clean Air Act rules require certain boilers to get regular tune-ups? * Keeping your boilers tuned-up can reduce hazardous air pollution? Energy Management, Tune-ups and Energy Assessment Reducing the amount of fuel used by boilers is one of the most cost effective ways to control hazardous air pollution. Tuning-up a boiler optimizes the air-fuel mixture for the operating range of the boiler

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


261

Guide to Combined Heat and Power Systems for Boiler Owners and...  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004 Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004 Many owners...

262

Damage Modeling and Life Extending Control of a Boiler-Turbine System1  

E-Print Network (OSTI)

Damage Modeling and Life Extending Control of a Boiler-Turbine System1 Donglin Li Tongwen Chen2 hierarchical LEC structure and apply it to a typ- ical boiler system. There are two damage models

Marquez, Horacio J.

263

OPPORTUNITIES FOR IMPROVING THE PERFORMANCE AND REDUCING THE COSTS OF BAGASSE-FIRED BOILERS By  

E-Print Network (OSTI)

The challenges faced by bagasse boiler designers mean that significant compromise and conservatism are present in the design of most bagasse fired boilers. This paper describes a number of

A. P. Mann; T. F. Dixon; F. Plaza; J. A. Joyce

264

Combustion Model for a CFB Boiler with Consideration of Post-Combustion in the Cyclone  

Science Journals Connector (OSTI)

Severe post combustion in the cyclone of CFB boilers could destroy heat absorbing balance among ... rarely considered in the design phase of a CFB boiler. Based on our previous experiment results ... added into a...

S. H. Li; H. R. Yang; H. Zhang; Y. X. Wu

2010-01-01T23:59:59.000Z

265

Research on the Hydraulic Characteristics of a 600MW Supercritical Pressure CFB Boiler  

Science Journals Connector (OSTI)

Water wall design is a key technology of supercritical pressure CFB boiler. On account of the low heat ... be applied in the water wall of supercritical CFB boilers. An experimental research on the flow ... Harbi...

D. Yang; J. Pan; Q. C. Bi; Y. J. Zhang

2010-01-01T23:59:59.000Z

266

Characteristics of a Modified Bell Jar Nozzle Designed for CFB Boilers  

Science Journals Connector (OSTI)

One of the most important factors for trouble free operation of CFB boilers is the pressure drop of the ... with large-scale industrial circulating fluidized bed (CFB) boilers. The nozzle consists of a...

Z. M. Huang; H. R. Yang; Q. Liu; Y. Wang

2010-01-01T23:59:59.000Z

267

Investigation on the Integrated External Heat Exchanger for a New Type CFB Boiler Arrangement  

Science Journals Connector (OSTI)

Various external heat exchangers (EHE) are widely used with large-scale CFB boiler. The solid mass flow rate diverted ... EHE has been used in a new designed CFB boiler successfully.

Bin Xiong; Xiaofeng Lu; Hanzhou Liu

2007-01-01T23:59:59.000Z

268

From Basic Control to Optimized Systems-Applying Digital Control Systems to Steam Boilers  

E-Print Network (OSTI)

This presentation examines the application of Distributed Digital Controls in order to review the application of this recent control technology towards Steam Boilers in a step-by-step manner. The main purpose of a steam generating boiler...

Hockenbury, W. D.

1982-01-01T23:59:59.000Z

269

Characterization of the U.S. Industrial/Commercial Boiler Population- Final Report, May 2005  

Energy.gov (U.S. Department of Energy (DOE))

The U.S. industrial and commercial sectors consume large quantities of energy. Much of this energy is used in boilers to generate steam and hot water. This 2005 report characterizes the boilers in...

270

Evaluation of coal-derived liquids as boiler fuels. Volume 1. Comprehensive report. Final report  

SciTech Connect

A combustion demonstration using six coal-derived liquid (CDL) fuels was conducted on a utility boiler located at the Plant Sweatt Electric Generating Station of Mississippi Power Company in Meridian, Mississippi. The test program was conducted in two phases which are distinguished by the level of the test effort. The first phase included the combustion tests of the two conventional fuels used at the station (natural gas and No. 6 fuel oil) and three coal-derived liquid fuels (Solvent Refined Coal-II full range distillate, H-Coal heavy distillate and H-Coal blended distillate). Boiler performance monitoring included measurements for fuel steam and flue gas flow, pressure, temperature, and heat absorption, resulting in a calculated combustion efficiency, boiler efficiency, and heat rate. Emissions measurements included oxygen, carbon dioxide, carbon monoxide, oxides of nitrogen, sulfur dioxide, sulfur trioxide, acid dewpoint, particulate mass, size distribution and morphology, chlorides, and opacity. In general, no adverse boiler performance effects were encountered with the combustion of the CDL fuels. The test program demonstrated the general suitability of CDL fuels for use in existing oil-fired utility boilers. No significant boiler tube surface modifications will be required. With the exception of NO/sub x/ emissions, the CDL fuels will be expected to have lower levels of stack emissions compared to a conventional No. 6 fuel oil. NO/sub x/ emissions will be controllable to EPA standards with the application of conventional combustion modification techniques. Volume 1, of a five-volume report, contains a comprehensive report of the entire test program. 43 figs., 19 tabs.

Not Available

1985-09-01T23:59:59.000Z

271

Boiler Upgrades Save Money & Energy: Cargill Krefeld  

NLE Websites -- All DOE Office Websites (Extended Search)

Cargill Krefeld Cargill Krefeld Cargill is an international producer and marketer of food, agricultural, financial and industrial products and services headquartered in the United States. Cargill Krefeld is a wet corn mill that produces starches, sweeteners, and other corn derived products in Krefeld, Germany that was purchased by Cargill in 2002. As an active partner in the U.S. EPA's ENERGY STAR program, Cargill has earned ENERGY STAR certification for four of its U.S. wet corn mills and has set goals to improve energy efficiency and greenhouse gas intensity by 5% within 5 years on a global basis. Because wet corn milling is an energy intensive process with high thermal and electrical demands, the Krefeld mill was originally designed with large coal boilers linked to a counter-pressure extraction steam

272

METHANE de-NOX for Utility PC Boilers  

SciTech Connect

The overall project objective is the development and validation of an innovative coal combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers without the need for post-combustion cleaning. Work during the quarter included initiation of the equipment fabrication effort for all pilot system components. Fabrication of the gas-fired combustor was started and completed by IGT during the quarter. The combustor was then installed in IGT's combustion laboratory for proof-of-performance testing prior to shipping to BBP for installation in the pilot-scale test system. A testing procedure and performance goals were developed for the combustor testing.

Joseph Rabovitser; Bruce Bryan; Stan Wohadlo

2001-03-31T23:59:59.000Z

273

Selection of Materials for Superheater Recovery Boiler Harold Nikoue: Georgia Tech, SURF 2009 Fellow  

E-Print Network (OSTI)

Selection of Materials for Superheater Recovery Boiler Harold Nikoue: Georgia Tech, SURF 2009 the situation, the high pressure gas flow is both oxidizing and sulfidizing at this temperature Materials that form a protective coating can withstand this harsh environment, and therefore permit higher efficiency

Li, Mo

274

Guide to Combined Heat and Power Systems for Boiler Owners and Operators, July 2004  

Energy.gov (U.S. Department of Energy (DOE))

This guide presents useful information for evaluating the viability of cogeneration for new or existing ICI boiler installations.

275

Consider Installing Turbulators on Two- and Three-Pass Firetube Boilers  

Energy.gov (U.S. Department of Energy (DOE))

This tip sheet outlines the benefits of turbulators on firetube boilers as part of optimized steam systems.

276

CHP Integrated with Burners for Packaged Boilers- Fact Sheet, April 2014  

Energy.gov (U.S. Department of Energy (DOE))

Fact sheet overviewing how this project will develop and integrate the Boiler Burner Energy System Technology (BBEST)

277

ITP Energy Intensive Processes: Improved Heat Recovery in Biomass-Fired Boilers  

Energy.gov (U.S. Department of Energy (DOE))

Factsheet describing the project goal to reduce corrosion and improve the life span of boiler superheater tubes

278

Biomass Boiler and Furnace Emissions and Safety Regulations in the  

Open Energy Info (EERE)

Biomass Boiler and Furnace Emissions and Safety Regulations in the Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Jump to: navigation, search Tool Summary Name: Biomass Boiler and Furnace Emissions and Safety Regulations in the Northeast States Agency/Company /Organization: CONEG Policy Research Center Inc. Partner: Massachusetts Department of Energy Resources, Rick Handley and Associates, Northeast States for Coordinated Air Use Management (NESCAUM) Sector: Energy Focus Area: Biomass, - Biomass Combustion, - Biomass Gasification, - Biomass Pyrolysis, - Biofuels, Economic Development Phase: Determine Baseline, Evaluate Options, Develop Goals Resource Type: Guide/manual User Interface: Other Website: www.mass.gov/Eoeea/docs/doer/renewables/biomass/DOER%20Biomass%20Emiss Country: United States

279

Modeling of a coal-fired natural circulation boiler  

SciTech Connect

Modeling of a natural circulation boiler for a coal-fired thermal power station is presented here. The boiler system is divided into seven subcomponents, and for each section, models based on conservation of mass, momentum, and energy are formulated. The pressure drop at various sections and the heat transfer coefficients are computed using empirical correlations. Solutions are obtained by using SIMULINK. The model is validated by comparing its steady state and dynamic responses with the actual plant data. Open loop responses of the model to the step changes in the operating parameters, such as pressure, temperature, steam flow, feed water flow, are also analyzed. The present model can be used for the development and design of effective boiler control systems.

Bhambare, K.S.; Mitra, S.K.; Gaitonde, U.N. [Indian Institute of Technology, Bombay (India). Dept. of Mechanical Engineering

2007-06-15T23:59:59.000Z

280

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 37  

E-Print Network (OSTI)

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 37 Proving Safety Properties of the Steam Boiler Controller Formal Methods for Industrial Applications: A Case Study system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch

Lynch, Nancy

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


281

An Algebraic Speci cation of the Steam-Boiler Control System  

E-Print Network (OSTI)

An Algebraic Speci#12;cation of the Steam-Boiler Control System Michel Bidoit 1 , Claude Chevenier describe how to derive an algebraic speci#12;cation of the Steam-Boiler Control System starting from to specify the detection of the steam-boiler fail- ures. Finally we discuss validation and veri#12;cation

Bidoit, Michel

282

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 20  

E-Print Network (OSTI)

Proving Safety Properties of the Steam Boiler Controller G. Leeb, N. Lynch Page 1 of 20 Proving Safety Properties of the Steam Boiler Controller Formal Methods for Industrial Applications: A Case Study system consisting of a continuous steam boiler and a discrete controller. Our model uses the Lynch

Lynch, Nancy

283

Assertional Specification and Verification using PVS of the Steam Boiler Control System  

E-Print Network (OSTI)

Assertional Specification and Verification using PVS of the Steam Boiler Control System Jan Vitt 1 of the steam boiler control system has been derived using a formal method based on assumption/commitment pairs Introduction The steam boiler control system, as described in chapter AS of this book, has been designed

Hooman, Jozef

284

Decentralized robust control of a class of nonlinear systems and application to a boiler system  

E-Print Network (OSTI)

Decentralized robust control of a class of nonlinear systems and application to a boiler system Keywords: Asymptotic disturbance rejection Boiler systems Decentralized robust control Descriptor systems problem, a decentralized controller for the system can be calculated. In order to control a utility boiler

Marquez, Horacio J.

285

Gain-scheduled `1 -optimal control for boiler-turbine dynamics  

E-Print Network (OSTI)

Gain-scheduled `1 -optimal control for boiler-turbine dynamics with actuator saturation Pang; accepted 2 June 2003 Abstract This paper presents a gain-scheduled approach for boiler-turbine controller the magnitude and rate saturation constraints on actuators. The nonlinear boiler-turbine dynamics is brought

Shamma, Jeff S.

286

Boiler Kids Camp Parent Manual Division of Recreational Sports Mission Statement  

E-Print Network (OSTI)

Boiler Kids Camp Parent Manual Division of Recreational Sports Mission Statement The Division which fosters an appreciation for a healthy lifestyle and promotes lifelong learning. Boiler Kids Camp Mission Statement Boiler Kids Camp is an interactive, summer day camp designed for children ranging

Ginzel, Matthew

287

Optimal control of a multi-energy district boiler: a case study  

E-Print Network (OSTI)

Optimal control of a multi-energy district boiler: a case study J. Eynard S. Grieu M. Polit of a multi-energy district boiler (La Rochelle, France) which supplies domestic hot water and heats optimizing the use of both the tank and the wood boiler. As a result, fossil energy consumption and CO2

Paris-Sud XI, Université de

288

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING  

E-Print Network (OSTI)

DETECTION OF EVENTS CAUSING PLUGGAGE OF A COAL-FIRED BOILER: A DATA MINING APPROACH ANDREW KUSIAK to analyze events leading to plug- gage of a boiler. The proposed approach involves statistics, data. The proposed approach has been tested on a 750 MW commercial coal-fired boiler affected with an ash fouling

Kusiak, Andrew

289

Analysis and control of a nonlinear boiler-turbine unit Wen Tan a,*,1  

E-Print Network (OSTI)

Analysis and control of a nonlinear boiler-turbine unit Wen Tan a,*,1 , Horacio J. Marquez b, and the concept is applied to a boiler-turbine unit to analyze its dynamics. It is shown that the unit shows. Keywords: Boiler-turbine unit; Nonlinearity measure; Gap metric; Anti-windup bumpless transfer techniques

Marquez, Horacio J.

290

MODELLING OF A NONLINEAR MULTIVARIABLE BOILER PLANT USING HAMMERSTEIN MODEL, A NONPARAMETRIC APPROACH  

E-Print Network (OSTI)

MODELLING OF A NONLINEAR MULTIVARIABLE BOILER PLANT USING HAMMERSTEIN MODEL, A NONPARAMETRIC mathematically and prac- tically tractable. Boilers are industrial units, which are used for gener- ating steam of fuel. Boiler operation is a complex operation in which hot water must be delivered to a turbine

Al-Duwaish, Hussain N.

291

welcome to university residences Boiler Gold Rush Check-In...........................Saturday, August 13 and  

E-Print Network (OSTI)

welcome to university residences #12;Boiler Gold Rush Check-In...........................Saturday, August 13 and Sunday, August 14, 2011 Boiler Gold Rush residence hall systems in the United States. weLcomE! 1 #12;Boiler GoLD Rush ParticiPants Your regular

Fernández-Juricic, Esteban

292

Re ning Abstract Machine Speci cations of the Steam Boiler Control to Well Documented  

E-Print Network (OSTI)

Re ning Abstract Machine Speci cations of the Steam Boiler Control to Well Documented Executable the steam boiler control speci cation problem to il- lustrate how the evolving algebra approach to the speci, in June 1995, to control the Karlsruhe steam boiler simulator satisfactorily. The abstract machines

Börger, Egon

293

Corrections to "Proving Safety Properties of the Steam Boiler Controller" Correction Sheet  

E-Print Network (OSTI)

Corrections to "Proving Safety Properties of the Steam Boiler Controller" 1 Correction Sheet After our paper "Proving Safety Properties of the Steam Boiler Controller" went already to print, Myla address http://theory.lcs.mit.edu/tds/boiler.html. Following are the corrections to these errors and some

Lynch, Nancy

294

Unusual refinery boiler tube failures due to corrosion by sulfuric acid induced by steam leaks  

SciTech Connect

Corrosion by sulfuric acid in boilers is a low probability event because gas temperature and metal temperature of boiler tubes are high enough to avoid the condensation of sulfuric acid from flue gases. This degradation mechanism is frequently considered as an important cause of air preheaters materials degradation, where flue gases are cooled by heat transfer to the combustion air. Corrosion is associated to the presence of sulfuric acid, which condensates if metal temperature (or gas temperature) is below of the acid dew point. In economizer tubes, sulfuric acid corrosion is an unlikely event because flue gas and tube temperatures are normally over the acid dewpoint. In this paper, the failure analysis of generator tubes (similar to the economizer of bigger boilers) of two small oil-fired subcritical boilers is reported. It is concluded that sulfuric acid corrosion was the cause of the failure. The sulfuric acid condensation was due to the contact of flue gases containing SO{sub 3} with water-steam spray coming from leaks at the interface of rolled tube to the drum. Considering the information gathered from these two cases studied, an analysis of this failure mechanism is presented including a description of the thermodynamics condition of water leaking from the drum, and an analysis of the factors favoring it.

Lopez-Lopez, D.; Wong-Moreno, A. [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1998-12-31T23:59:59.000Z

295

Black liquor combustion validated recovery boiler modeling, five-year report  

SciTech Connect

The objective of this project was to develop a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The project originated in October 1990 and was scheduled to run for four years. At that time, there was considerable emphasis on developing accurate predictions of the physical carryover of macroscopic particles of partially burnt black liquor and smelt droplets out of the furnace, since this was seen as the main cause of boiler plugging. This placed a major emphasis on gas flow patterns within the furnace and on the mass loss rates and swelling and shrinking rates of burning black liquor drops. As work proceeded on developing the recovery boiler furnace model, it became apparent that some recovery boilers encounter serious plugging problems even when physical carryover was minimal. After the original four-year period was completed, the project was extended to address this issue. The objective of the extended project was to improve the utility of the models by including the black liquor chemistry relevant to air emissions predictions and aerosol formation, and by developing the knowledge base and computational tools to relate furnace model outputs to fouling and plugging of the convective sections of the boilers. The work done to date includes CFD model development and validation, acquisition of information on black liquor combustion fundamentals and development of improved burning models, char bed model development, and model application and simplification.

Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

1996-08-01T23:59:59.000Z

296

ADVANCED, LOW/ZERO EMISSION BOILER DESIGN AND OPERATION  

SciTech Connect

This document reviews the work performed during the quarter April-June 2003. The main focus of this quarter has been the site preparation (task 1) for the test campaign scheduled in September/October 2003. Task 3 (Techno-economical assessment) has also been initiated while selecting the methodology to be used in the economics analysis and specifying the plants to be compared: In Task 1 (Site Preparation), the process definition and design activities have been completed, the equipment and instruments required have been identified, and the fabrication and installation activities have been initiated, to implement the required modifications on the pilot boiler. As of today, the schedule calls for completion of construction by late-July. System check-down is scheduled for the first two weeks of August. In Task 2 (Combustion and Emissions Performance Optimization), four weeks of testing are planned, two weeks starting second half of August and two weeks starting at the end of September. In Task 3 (Techno-Economic Study), the plants to be evaluated have been specified, including baseline cases (air fired PC boilers with or without CO{sub 2} capture), O{sub 2}-fired cases (with or without flue gas recirculation) and IGCC cases. Power plants ranging from 50 to 500MW have been selected and the methodology to be used has been described, both for performance evaluation and cost assessment. The first calculations will be performed soon and the first trends will be reported in the next quarter. As part of Task 5 (Project Management & Reporting), the subcontract between Babcock&Wilcox and American Air Liquide has been finalized. The subcontract between ISGS and American Air Liquide is in the final stages of completion.

Ovidiu Marin; Fabienne Chatel-Pelage

2003-07-01T23:59:59.000Z

297

NOx Control Options and Integration for US Coal Fired Boilers  

SciTech Connect

This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-06-30T23:59:59.000Z

298

SRC burn test in 700-hp oil-designed boiler. Annex Volume C. Boiler emission report. Final technical report  

SciTech Connect

The Solvent-Refined Coal (SRC) test burn program was conducted at the Pittsburgh Energy Technology Center (PETC) located in Bruceton, Pa. One of the objectives of the study was to determine the feasibility of burning SRC fuels in boilers set up for fuel oil firing and to characterize emissions. Testing was conducted on the 700-hp oil-fired boiler used for research projects. No. 6 fuel oil was used for baseline data comparison, and the following SRC fuels were tested: SRC Fuel (pulverized SRC), SRC Residual Oil, and SRC-Water Slurry. Uncontrolled particulate emission rates averaged 0.9243 lb/10/sup 6/ Btu for SRC Fuel, 0.1970 lb/10/sup 6/ Btu for SRC Residual Oil, and 0.9085 lb/10/sup 6/ Btu for SRC-Water Slurry. On a lb/10/sup 6/ Btu basis, emissions from SRC Residual Oil averaged 79 and 78%, respectively, lower than the SRC Fuel and SRC-Water Slurry. The lower SRC Residual Oil emissions were due, in part, to the lower ash content of the oil and more efficient combustion. The SRC Fuel had the highest emission rate, but only 2% higher than the SRC-Water Slurry. Each fuel type was tested under variable boiler operating parameters to determine its effect on boiler emissions. The program successfully demonstrated that the SRC fuels could be burned in fuel oil boilers modified to handle SRC fuels. This report details the particulate emission program and results from testing conducted at the boiler outlet located before the mobile precipitator take-off duct. The sampling method was EPA Method 17, which uses an in-stack filter.

Not Available

1983-09-01T23:59:59.000Z

299

Conceptual Design of Oxygen-Based PC Boiler  

SciTech Connect

Coal is presently the world's primary fuel for generating electrical power and, being more abundant and less expensive than oil or natural gas, is expected to continue its dominance into the future. Coal, however, is more carbon intensive than natural gas and oil and consequently coal-fired power plants are large point source emitters of carbon dioxide (CO{sub 2}). Since CO{sub 2} is a greenhouse gas, which may have an adverse impact on the world's climate/weather patterns, studies have been conducted to determine the feasibility and economic impact of capturing power plant CO{sub 2} emissions for pipeline transport to a sequestration/storage site. The stack gas that exhausts from a modern coal-fired power plant typically contains about 15% CO{sub 2} on a dry volume basis. Although there are numerous processes available for removing CO{sub 2} from gas streams, gas scrubbing with amine solvent is best suited for this application because of the large gas volumes and low CO{sub 2} concentrations involved. Unfortunately the energy required to regenerate the solvent for continued use as a capturing agent is large and imposes a severe energy penalty on the plant. In addition this ''back end'' or post combustion cleanup requires the addition of large vessels, which, in retrofit applications, are difficult to accommodate. As an alternative to post combustion scrubbing, Foster Wheeler (FW) has proposed that the combustion process be accomplished with oxygen rather than air. With all air nitrogen eliminated, a CO{sub 2}-water vapor rich flue gas will be generated. After condensation of the water vapor, a portion of the flue gas will be recirculated back to the boiler to control the combustion temperature and the balance of the CO{sub 2} will be processed for pipeline transport. This proposed oxygen-carbon dioxide (O{sub 2}/CO{sub 2}) combustion process eliminates the need for CO{sub 2} removal/separation and reduces the cost of supplying a CO{sub 2} rich stream for sequestration. FW has developed a conceptual design of an O{sub 2} fired boiler to determine overall plant performance and economics. Five subtasks were conducted: (1) a literature review, (2) a system design and analysis, (3) a low NOx burner design and analysis, (4) a furnace and heat recovery area design analysis, and (5) an economic analysis. The objective of the literature search is to locate any data/information relevant to the Oxygen-Based PC Boiler conceptual design. The objective of the system design and analysis task is to optimize the PC boiler plant by maximizing system efficiency within practical considerations. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 MW plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.6% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 65% of the air-fired reference case. The objective of the low NOx burner design and analysis task is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent CFD computer program. Four burner designs were developed: (1) with no OFG and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was made of a single wall-fired burner and horizontal portion of the furnace from the wall to the center. Without primary gas sw

Andrew Seltzer; Zhen Fan

2005-09-01T23:59:59.000Z

300

Effect of Water Quality on the Performance of Boiler in Nigerian Petroleum Industry  

E-Print Network (OSTI)

This work investigates quality of water used in boilers of Refinery Company in Nigeria. The results shows that the quality of water fed to boilers are off specification. Low water quality used in boilers led to frequent failure of the boilers as a result of tube rupture. This has resulted into low capacity utilization and loss of processing fees. The poor performance of the boiler feed treatment plant is attributable to the deplorable condition of water intake plant, raw water treatment, demineralization plant, change in raw water quality and non-functioning of the polisher unit.

J. O. Odigure; A. S. Abdulkareem; E. T. Asuquo

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


301

The inspection of recovery boilers to detect factors that cause critical leaks  

SciTech Connect

Records compiled by the Black Liquor Recovery Boiler Advisory Committee (BLRBAC) include more than 140 recovery boiler explosions that occurred from 1948 to 1990. Although some incidents were due to improper boiler operation, many were caused by critical leaks arising from corrosion, erosion, metal fatigue, or other processes not directly under the control of the boiler operator. In this paper, the authors will examine the extent to which common boiler inspection practices can be expected to expose conditions like those that have led to critical leaks.

Bauer, D.G.; Sharp, W.B.A. (Westvaco Corp., Laurel Research Lab., Laurel, MD (United States))

1991-09-01T23:59:59.000Z

302

Integrated boiler, superheater, and decomposer for sulfuric acid decomposition  

DOE Patents (OSTI)

A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

Moore, Robert (Edgewood, NM); Pickard, Paul S. (Albuquerque, NM); Parma, Jr., Edward J. (Albuquerque, NM); Vernon, Milton E. (Albuquerque, NM); Gelbard, Fred (Albuquerque, NM); Lenard, Roger X. (Edgewood, NM)

2010-01-12T23:59:59.000Z

303

Choosing the right boiler air fans at Weston 4  

SciTech Connect

When it came to choosing the three 'big' boiler air fans - forced draft, induced draft and primary air, the decision revolved around efficiency. The decision making process for fan selection for the Western 4 supercritical coal-fired plant is described in this article. 3 photos.

Spring, N.

2009-04-15T23:59:59.000Z

304

Best Management Practice #8: Boiler and Steam Systems  

Energy.gov (U.S. Department of Energy (DOE))

Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

305

Oregon Hospital Heats Up with a Biomass Boiler | Department of Energy  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler Oregon Hospital Heats Up with a Biomass Boiler December 27, 2012 - 4:30pm Addthis Using money from the Recovery Act, Blue Mountain Hospital replaced one of its 1950s crude oil boilers with a wood-pellet boiler -- saving the hospital about $100,000 a year in heating costs. | Photo courtesy of the Oregon Department of Energy. Using money from the Recovery Act, Blue Mountain Hospital replaced one of its 1950s crude oil boilers with a wood-pellet boiler -- saving the hospital about $100,000 a year in heating costs. | Photo courtesy of the Oregon Department of Energy. Julie McAlpin Communications Liaison, State Energy Program Why biomass? Wood was the first energy source used and man's main fuel source until the Industrial Revolution.

306

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications  

SciTech Connect

This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

Levasseur, Armand

2014-01-01T23:59:59.000Z

307

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

2001-10-10T23:59:59.000Z

308

Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers  

SciTech Connect

Coal-fired power plants are a significant part of the nation???¢????????s power generating capacity, currently accounting for more than 55% of the country???¢????????s total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760???????°C (1400???????°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

David W. Gandy; John P. Shingledecker

2011-05-11T23:59:59.000Z

309

Evaluation of gas reburning and low NO{sub x} burners on a wall-fired boiler  

SciTech Connect

An evaluation of Gas Reburning (GR) and Low NO{sub x} Burners (LNB) has been completed at Public Service Company of Colorado`s Cherokee Station Unit 3. The goal of the demonstration was to reduce NO{sub x} emissions by 70%. The reduction was to be achieved from the pre-project level prior to LNB retrofit. The GR system was supplied by Energy and Environmental Research Corporation (EER) and the LNBs were supplied by the Foster Wheeler Energy Corporation. The project was carried out in three phases in which EER designed the GR system and obtained necessary permits (Phase 1), constructed the system and completed start-up tasks (Phase 2), and evaluated its performance with both Optimization Tests and a Long-Term Demonstration (Phase 3). As directed by the Cooperative Agreement, environmental monitoring was conducted in each phase. Measurements were taken by plant personnel and an EER Field Testing Team and were divided into two types. ``Compliance Monitoring`` was conducted by plant personnel to satisfy requirements of regulatory agencies, while ``Supplemental Monitoring`` was conducted by EER personnel to develop a database of environmental impacts of the technology and to ensure environmental acceptability of the project. This document presents environmental monitoring data obtained during the Optimization Testing period, November 11, 1992 to April 23, 1993. Compliance Monitoring was conducted primarily in two areas, air emissions and aqueous discharges. The unit is required to meet an SO{sub 2} limit of 1.2 lb/MBtu and an opacity limit of 20 percent (6 minute average). Therefore, the plant monitors flue gas SO{sub 2} and opacity continuously and submits Excess Emissions Reports to the Colorado Air Pollution Control Division on a quarterly basis. Discharge limits for the aqueous effluent from the plant and monitoring requirements are specified by a permit issued by the Colorado Water Quality Control Division.

NONE

1995-06-01T23:59:59.000Z

310

METHANE de-NOX FOR UTILITY PC BOILERS  

SciTech Connect

The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NOx emissions to 0.15 lb per million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. A revised subcontract was executed with BBP to reflect changes in the pilot testing program. Modeling activities were continued to develop and verify revised design approaches for both the Preheat gas combustor and PC burner. Reactivation of the pilot test system was then begun with BBP personnel. During the previous reporting period, reactivation of the pilot test system was completed with the modified Preheat gas combustor. Following shakedown of the modified gas combustor alone, a series of successful tests of the new combustor with PRB coal using the original PC burner were completed. NOx at the furnace exit was reduced significantly with the modified gas combustor, to as low as 150 ppm with only 36 ppm CO (both corrected to 3% O2). Concurrent with testing, GTI and BBP collaborated on development of two modified designs for the PC burner optimized to fire preheated char and pyrolysis products from the Preheat gas combustor. During the current reporting period, one of the two modified PC burner designs was fabricated and installed in the pilot test facility. Testing of the modified pilot system (modified gas combustor and modified PC burner) during the quarter included 38 tests with PRB coal. NOx reduction was significantly improved to levels as low as 60-100 ppmv with CO in the range of 35-112 ppmv without any furnace air staging.

Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

2002-01-31T23:59:59.000Z

311

Evaluation of gas reburning and low NO{sub x} burners on a wall-fired boiler  

SciTech Connect

An evaluation of Gas Reburning (GR) and Low NO{sub x}, Burners (LNB) has been completed at Public Service Company of Colorado`s Cherokee Station Unit 3. The goal of the demonstration, which was carried out in a US DOE Clean Coal Technology Round 3 Program, was to reduce NO{sub x} emissions by 70%. The reduction was to be achieved from the pre-project level, prior to LNB retrofit. The GR system was supplied by Energy and Environmental Research Corporation (EER) and the LNBs were supplied by the Foster Wheeler Energy Corporation. The project was carried out in three phases in which EER designed the GR system and obtained necessary permits (Phase 1), constructed the system and completed start-up tasks (Phase 2), and evaluated its performance with both Optimization Tests and a Long-Term Demonstration (Phase 3). As directed by the cooperative agreement, environmental monitoring was conducted in each phase. Measurements were taken by plant personnel and an EER Field Testing Team and were divided into two types. ``Compliance Monitoring`` was conducted by plant personnel to satisfy requirements of regulatory agencies, while ``Supplemental Monitoring`` was conducted by EER personnel to develop a database of environmental impacts of the technology and to ensure environmental acceptability of the project. This document presents environmental monitoring data obtained during the Long-Term Testing period, April 27, 1993 to January 27, 1995. During this period, ten months of testing of the GR-LNB system was followed by a modification into a ``second-generation`` GR-LNB system, which was evaluated for six months. Compliance Monitoring was conducted primarily in two areas, air emissions and aqueous discharges.

NONE

1995-06-01T23:59:59.000Z

312

Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring  

SciTech Connect

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

Dentz, J.; Henderson, H.; Varshney, K.

2014-09-01T23:59:59.000Z

313

Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)  

SciTech Connect

The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

Not Available

2014-11-01T23:59:59.000Z

314

Results of heat tests of the TGE-435 main boiler in the PGU-190/220 combined-cycle plant of the Tyumen' TETs-2 cogeneration plant  

SciTech Connect

Special features of operation of a boiler operating as a combined-cycle plant and having its own furnace and burner unit are descried. The flow of flue gases on the boiler is increased due to feeding of exhaust gases of the GTU into the furnace, which intensifies the convective heat exchange. In addition, it is not necessary to preheat air in the convective heating surfaces (the boiler has no air preheater). The convective heating surfaces of the boiler are used for heating the feed water, thus replacing the regeneration extractions of the steam turbine (HPP are absent in the circuit) and partially replacing the preheating of condensate (the LPP in the circuit of the unit are combined with preheaters of delivery water). Regeneration of the steam turbine is primarily used for the district cogeneration heating purposes. The furnace and burner unit of the exhaust-heat boiler (which is a new engineering solution for the given project) ensures utilization of not only the heat of the exhaust gases of the GTU but also of their excess volume, because the latter contains up to 15% oxygen that oxidizes the combustion process in the boiler. Thus, the gas temperature at the inlet to the boiler amounts to 580{sup o}C at an excess air factor a = 3.50; at the outlet these parameters are utilized to T{sub out} = 139{sup o}C and a{sub out} = 1.17. The proportions of the GTU/boiler loads that can actually be organized at the generating unit (and have been checked by testing) are presented and the proportions of loads recommended for the most efficient operation of the boiler are determined. The performance characteristics of the boiler are presented for various proportions of GTU/boiler loads. The operating conditions of the superheater and of the convective trailing heating surfaces are presented as well as the ecological parameters of the generating unit.

A.V. Kurochkin; A.L. Kovalenko; V.G. Kozlov; A.I. Krivobok [Engineering Center of the Ural Power Industry (Russian Federation)

2007-01-15T23:59:59.000Z

315

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE  

SciTech Connect

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and delayed petroleum coke in O{sub 2}/CO{sub 2} mixtures. Firing rates in the pilot test facility ranged from 2.2 to 7.9 MM-Btu/hr. Pilot-scale testing was performed at ALSTOM's Multi-use Test Facility (MTF), located in Windsor, Connecticut.

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27T23:59:59.000Z

316

METHANE de-NOX FOR UTILITY PC BOILERS  

SciTech Connect

The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb per million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. A revised subcontract was executed with BBP to reflect changes in the pilot testing program. Modeling activities were continued to develop and verify revised design approaches for both the Preheat gas combustor and PC burner. Reactivation of the pilot test system was then begun with BBP personnel. During the current reporting period, reactivation of the pilot test system was completed with the modified Preheat gas combustor. Following shakedown of the modified gas combustor alone, a series of successful tests of the new combustor with PRB coal using the original PC burner were completed. NO{sub x} at the furnace exit was reduced significantly with the modified gas combustor, to as low as 150 ppm with only 36 ppm CO (both corrected to 3% O{sub 2}). Concurrent with testing, GTI and BBP collaborated on development of two modified designs for the PC burner optimized to fire preheated char and pyrolysis products from the Preheat gas combustor.

Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

2002-10-29T23:59:59.000Z

317

Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems  

SciTech Connect

A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in coal-fired boilers resulting from the coexistence of sulfur and chlorine in the fuel. A new corrosion mechanism, i.e., Active Sulfidation Corrosion Mechanism, has been proposed to account for the accelerated corrosion wastage observed on the furnace walls of utility boilers burning coals containing sulfur and chlorine. In addition, a second corrosion mechanism, i.e., Active Sulfide-to-Oxide Corrosion Mechanism, has been identified to account for the rapid corrosion attack on superheaters and reheaters. Both of the newly discovered corrosion mechanisms involve the formation of iron chloride (FeCl2) vapor from iron sulfide (FeS) and HCl, followed by the decomposition of FeCl2 via self-sustaining cycling reactions. For higher alloys containing sufficient chromium, the attack on superheaters and reheaters is dominated by Hot Corrosion in the presence of a fused salt. Furthermore, two stages of the hot corrosion mechanism have been identified and characterized in detail. The initiation of hot corrosion attack induced by molten sulfate leads to Stage 1 acidic fluxing and re-precipitation of the protective scale formed initially on the deposit-covered alloy surfaces. Once the protective scale is penetrated, Stage 2 Hot Corrosion is initiated, which is dominated by basic fluxing and re-precipitation of the scale in the fused salt. Based on the extensive corrosion information generated from this project, corrosion modeling was performed using non-linear regression analysis. As a result of the modeling efforts, two predictive equations have been formulated, one for furnace walls and the other for superheaters and reheaters. These first-of-the-kind equations can be used to estimate the corrosion rates of boiler tubes based on coal chemistry, alloy compositions, and boiler operating conditions for advanced boiler systems.

Kung, Steven; Rapp, Robert

2014-08-31T23:59:59.000Z

318

METHANE de-NOX FOR UTILITY PC BOILERS  

SciTech Connect

The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

Joseph Rabovitser

2000-07-05T23:59:59.000Z

319

Erosion-corrosion of thermal sprayed coatings in FBC boilers  

Science Journals Connector (OSTI)

Varieties of bed ash and fly ash were retrieved from operating fluidized bed combustor (FBC) boilers firing different fuels in North America and Europe. Using these ashes, the relative erosion-corrosion resistances of HVOF Cr3C2?NiCr coating and several other thermal sprayed coatings were determined in an elevated temperature blast nozzle erosion tester. Test conditions attempted to simulate erosive conditions found at the refractorywaterwall interface and in the convection pass region in tubular heat exchangers of FBC boilers. Erosion-corrosion (E-C) wastage mechanisms of the structural metals (AISI 1018, ASTM SA213-T22) were discussed and compared with the E-C wastage of HVOF Cr3C2?NiCr cermet coatings. The relatively different erosivities of ashes retrieved from North America and from Europe were also discussed.

Buqian Wang

1996-01-01T23:59:59.000Z

320

Thermal Behavior of Floor Tubes in a Kraft Recovery Boiler  

SciTech Connect

The temperatures of floor tubes in a slope-floored black liquor recovery boiler were measured using an array of thermocouples located on the tube crowns. It was found that sudden, short duration temperature increases occurred with a frequency that increased with distance from the spout wall. To determine if the temperature pulses were associated with material falling from the convective section of the boiler, the pattern of sootblower operation was recorded and compared with the pattern of temperature pulses. During the period from September, 1998, through February, 1999, it was found that more than 2/3 of the temperature pulses occurred during the time when one of the fast eight sootblowers, which are directed at the back of the screen tubes and the leading edge of the first superheater bank, was operating.

Barker, R.E.; Choudhury, K.A.; Gorog, J.P.; Hall, L.M.; Keiser, J.R.; Sarma, G.B.

1999-09-12T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


321

Single-loop controllers bring boilers in line  

SciTech Connect

The boiler process seems simple. Some type of fuel is burned in the presence of air, forming heat and combustion gases. The heat is then absorbed by the boiler drum and transferred to the water inside. The heated water changes to steam and is exhausted, which spins an electrical turbine that produces electricity, and exhausts lower pressure steam for condensing in the process. Although this process seems simple, anything could go wrong at any time. The flame could go out, the fuel could run low, or the drum could get dirty. Let`s take a look at how to avoid these problems. The first step is to take accurate measurements. Typically, these measurements include flow, pressure, conductivity, temperature, stack analysis, and a level or two. Ambient conditions can affect performance of each measuring device, so be sure to consider the hot, drafty conditions of boiler houses when selecting/installing devices. The second step is to bring the measurement signals back to the control room. Use two-wire, loop-powered devices to transmit all signals except the stack analysis signals. Two-wire, loop-powered technology increases reliability, lowers installation costs, and eliminates ground loops. Signal conditioning takes place at the microcontroller input points. Signal conditioning is done to provide a linear, overall loop response to the controller. It also simplified measurement. Examining four types of input signal characterization will help explain the signal conditioning process. The first signal is a zero-based pressure signal with a linear characteristic. The second is a temperature measurement made by a thermocouple whose output is nonlinear. Next is a flow measurement made with a conventional d/p cell and orifice plate. It needs a square root characterization. Last is a combustion air flow measurement from the pressure drop across part of the boiler or preheater. This flow measurement is quite tricky because of a large deviation from the simple square root relationship.

Harrelson, D.; Piechota, B.

1995-08-01T23:59:59.000Z

322

Waste heat boiler optimization by entropy minimization principle  

SciTech Connect

A second law analysis has been undertaken for a waste heat boiler having an economizer, evaporator and superheater. Following the principle of minimization of entropy generation, a general equation for entropy generation number is derived, which incorporates all the operating variables. By differentiating the entropy generation number equation with respect to the operating parameters, various optimization parameters can be obtained. Few illustrations have been made to see the effect of various parameters on entropy generation number.

Reddy, B.V.; Murali, J.; Satheesh, V.S. [Vellore Engineering Coll. (India). Mechanical Engineering Dept.; Nag, P.K. [Indian Inst. of Tech., Kharagpur (India). Mechanical Engineering Dept.

1996-12-31T23:59:59.000Z

323

Wood/coal cofiring in industrial stoker boilers  

SciTech Connect

Realizing that a significant reduction in the global emissions of fossil carbon dioxide may require the installation of a wide variety of control technologies, options for large and small boilers are receiving attention. With over 1,500 coal-fired stoker boilers in the US, biomass co-firing is of interest, which would also open markets for waste wood which is presently landfilled at significant costs ranging from $20--200/ton. While much cofiring occurs inside the fence, where industrial firms burn wastes in their site boilers, other opportunities exist. Emphasis has been placed on stoker boilers in the northeastern US, where abundant supplies of urban wood waste are generally known to exist. Broken pallets form a significant fraction of this waste. In 1997, the cofiring of a volumetric mixture of 30% ground broken pallet material and 70% coal was demonstrated successfully at the traveling-grate stoker boilerplant of the Pittsburgh Brewing Company. Fourteen test periods, with various wood/coal mixtures blended on site, and two extended test periods, using wood/coal mixtures blended at the coal terminal and transported by truck to the brewery, were conducted. The 30% wood/70% coal fuel was conveyed through the feed system without difficulty, and combusted properly on the grate while meeting opacity requirements with low SO{sub 2} and NO{sub x} emissions. Efforts are underway to commercialize a wood/coal blend at the brewery, to identify specific urban wood supplies in the Pittsburgh region and to conduct a demonstration at a spreader stoker.

Cobb, J.T. Jr.; Elder, W.W.; Freeman, M.C.

1999-07-01T23:59:59.000Z

324

THE THERMODYNAMICS AND SYSTEMS DESIGN OF FBC BOILERS  

Science Journals Connector (OSTI)

ABSTRACT Several major options are available to the power boiler designer in configuring the fluidized bed combustion (FBC) process for a variety of specific applications. The selection considerations, and tradeoffs to be made, are presented for designing underbed or overbed feed bubbling fluidized bed (BFB) and for circulating fluidized bed (CFB) systems. KEYWORDS Fluidized bed combustion (FBC), bubbling fluidized bed (BFB), circulating fluidized bed (CFB), FBC sulfur capture, FBC thermodynamics, underbed feed BFB, overbed feed BFB, FBC freeboard effects.

Joseph R Comparato

1984-01-01T23:59:59.000Z

325

Boiler and steam generator corrosion. (Latest citations from the NTIS Bibliographic database). Published Search  

SciTech Connect

The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers and nuclear powered steam generators. Corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Water treatment, chemical cleaning, and descaling methods are considered. Although emphasis is placed on large-scale power generation systems, residential and commercial heating systems are also discussed. (Contains 250 citations and includes a subject term index and title list.)

Not Available

1994-11-01T23:59:59.000Z

326

Boiler and steam generator corrosion. (Latest citations from the NTIS bibliographic database). Published Search  

SciTech Connect

The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers and nuclear powered steam generators. Corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Water treatment, chemical cleaning, and descaling methods are considered. Although emphasis is placed on large-scale power generation systems, residential and commercial heating systems are also discussed. (Contains 250 citations and includes a subject term index and title list.)

Not Available

1994-01-01T23:59:59.000Z

327

Experience on coal reburn in a utility boiler  

Science Journals Connector (OSTI)

Reburning is an in-furnace combustion modification technology for the reduction of NOx. By staging the introduction of the fuel, an environment is created where NOx generated by the combustion of the main fuel supply is subsequently consumed by the hydrocarbon radicals arising from the reburn fuel under reducing conditions. ENEL has retrofitted unit No. 4 of Vado Ligure power station with coalover-coal reburn technology, with the target of 65% reduction of NOx emissions (425 mg/Nm³ of NOx @ 6% O2, with American Ashland coal). This retrofit represents the first application of the technology to a utility boiler in Europe, and it has been undertaken by a consortium of European companies, research centres and universities, as listed in the following ENEL (Italy), Mitsui Babcock Energy (United Kingdom), Ansaldo (Italy), Electricity Supply Board (Ireland), PowerGen (United Kingdom), Instituto Superior Tecnico Lisbon (Portugal), Electricidade de Portugal, Howden & Sons (United Kingdom), Electricité de France and University of Stuttgart (Germany), with the support of the European Community through the Thermie Programme. Results from the experimental campaign show that it has been possible to achieve NOx emissions in the order of 350 mg/Nm³ (@6% O2), burning a variety of coals, with carbon in ash ranging from 5 to 8%. Calculations performed on the experimental data show that the impact on boiler operation is also minimised, with a negligible change on the boiler heat transfer pattern.

Luca Ghiribelli

2002-01-01T23:59:59.000Z

328

The environmental impact of orimulsion combustion in large utility boilers  

SciTech Connect

There is considerable worldwide interest in the practical use of Orimulsion as a replacement fuel in both oil and coal fired utility boilers. Practical experience of such applications has been gained in Canada, UK, Japan, Europe and USA. Fundamental work has demonstrated the different combustion characteristics of Orimulsion which has been termed the {open_quotes}fourth{close_quotes} fossil fuel to the fossil fuels normally used for power generation and how, in certain circumstances, these can be used to advantage in the application of Orimulsion in utility boiler combustion systems. Orimulsion is an emulsify ed fuel prepared from naturally occurring bitumen deposits located in the Orinoco Basin in Venezuela and comprises approximately 70% bitumen and 30% water. Compared to the heavier fuel oils the sulphur content of Orimulsion is medium to high, the ash content is high with high levels of Vanadium and Nickel. The ash content is enhanced by the addition of Magnesium compounds, to the commercial fuel, to mitigate against the potential in boiler corrosion effects arising form the Va, Na and S content in the fuel.

Allen, J.W.; Beal, P.R. [International Combustion Ltd., Derby (United Kingdom)

1997-07-01T23:59:59.000Z

329

San Francisco Turns Up The Heat In Push To Eliminate Old Boilers |  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Francisco Turns Up The Heat In Push To Eliminate Old Boilers Francisco Turns Up The Heat In Push To Eliminate Old Boilers San Francisco Turns Up The Heat In Push To Eliminate Old Boilers February 8, 2011 - 5:37pm Addthis Before and after shots of a new boiler system | courtesy of the Office of Weatherization and Intergovernmental Programs Before and after shots of a new boiler system | courtesy of the Office of Weatherization and Intergovernmental Programs Johanna Sevier Project Officer, Golden Field Office San Francisco's extensive stock of multifamily properties is getting some critical assistance in replacing old and inefficient boilers with new, high-efficiency heating systems using Energy Efficiency and Conservation Block Grant (EECBG) funds. By providing financial incentives to property owners, new heating systems result in energy savings, job creation for

330

Fluidized-bed boiler assessment for Navy applications. Final report, October 1983-September 1985  

SciTech Connect

This report discusses the assessment of one of the most-promising coal-firing technologies - Fluidized-Bed Combustion(FBC) - for Navy stationary boilers. The working principles, physical construction, major and auxiliary components, and system performance of an FBC boiler are described and compared with the conventional stoker and pulverized-coal fired boilers. The advantages of the FBC boiler based on fuel flexibility, operational reliability, economic feasibility, and environmental acceptability are identified, state-of-development and FBC manufacturers are also noted. The problems with the Great Lakes FBC boiler plant were studied and possible remedial measures are given. Considerations for FBC retrofitting have been examined based on boiler size, age, configuration, accessory components, and available space. Recommendations on how to achieve the Navy's goal of coal utilization by the FBC approach are outlined.

Fu, T.T.; Maga, G.F.

1986-11-01T23:59:59.000Z

331

Test research of bed ash coolers for a 50 MWe CFB boiler  

SciTech Connect

CFB boilers have been developed and commercialized in China. As one of the main auxiliaries of FBC boilers, the bed ash cooler plays an important role in regular operation of the boilers. A 50 MWe 2-shaped CFB boiler will be put into operation in North China. Many kinds of bed ash cooling systems for this boiler had been designed and compared. Then the optimum bed ash coolers were determined and made. Experimental research and pilot-scale test for the bed ash coolers were also carried out. The result indicates that the bed ash cooler can be operated reliably and can meet the demand for cooling bed ash of the 50 MWe CFB boiler. The test data are very useful for further improving the performance of ash coolers.

Chen, H.P.; Lu, J.D.; Lin, Z.J.; Liu, D.C. [Huazhong Univ. of Science and Technology, Wuhan, Hubei (China). National Lab. of Coal Combustion; Hu, L.L.; Xie, P.J.; Yan, H.X.; Liu, M.C. [Hubei Boiler Auxiliary Factory, Jingshan, Hubei (China)

1995-12-31T23:59:59.000Z

332

Dynamic simulation of a circulating fluidized bed boiler of low circulating ratio with wide particle size distributions  

SciTech Connect

A steady state model of a coal fired CFB boiler considering the hydrodynamics, heat transfer and combustion is presented. This model predicts the flue gas temperature, the chemical gas species (O{sub 2}, H{sub 2}O, CO, CO{sub 2} and SO{sub 2}) and char concentration distributions in both the axial and radial location along the furnace including the bottom and upper portion. The model was validated against experimental data generated in a 35 t/h commercial CFB boiler with low circulating ratio.

Lu Huilin; Yang Lidan; Bie Rushan; Zhao Guangbo

1999-07-01T23:59:59.000Z

333

Emission reduction of NOx and CO by optimization of the automatic control system in a coal-fired stoker boiler  

SciTech Connect

To date research on NO, and CO emission reduction in stoker-fired boilers has been devoted to combustion modification to the overfire air, diverting air to a selected set of burners, using modified low-NOx, burners, using flue gas recirculation or flue gas treatment with specially controlled catalyst and additives. This study introduces a concept that focuses on the dynamics of the boiler and the automatic control system. The objective of this study was to reduce the NO and CO emissions by restructuring the automatic control system and then tuning the control system with parameters that have been optimized with emission reduction as the objective. Dynamic data were obtained from a step-input test of either the underfire air or the overfire air. These data were used to model the boiler with a transfer function describing the emissions. The analyzer dynamic response was included in the overall model. The control parameters were determined from this overall emissions transfer function by mathematical optimization. These control parameters constituted the initial values in the automatic control system used for the final tests in the boiler. Additional adjustments to reduce the emissions were carried out during boiler operation. A low controller gain and a fast reset time were found to be the most suitable setting for the control system. The NO emissions controlled by the overfire air and CO emissions controlled by the underfire air produced the best results.

Schnelle, K.B.; Laungphairojana, A.; Debelak, K.A. [Vanderbilt University, Nashville, TN (United States). Dept. of Chemical Engineering

2006-07-15T23:59:59.000Z

334

Technical and economic feasibility of alternative fuel use in process heaters and small boilers  

SciTech Connect

The technical and economic feasibility of using alternate fuels - fuels other than oil and natural gas - in combustors not regulated by the Powerplant and Industrial Fuel Use Act of 1978 (FUA) was evaluated. FUA requires coal or alternate fuel use in most large new boilers and in some existing boilers. Section 747 of FUA authorizes a study of the potential for reduced oil and gas use in combustors not subject to the act: small industrial boilers with capacities less than 100 MMBtu/hr, and process heat applications. Alternative fuel use in combustors not regulated by FUA was examined and the impact of several measures to encourage the substitution of alternative fuels in these combustors was analyzed. The primary processes in which significant fuel savings can be achieved are identified. Since feedstock uses of oil and natural gas are considered raw materials, not fuels, feedstock applications are not examined in this analysis. The combustors evaluated in this study comprise approximately 45% of the fuel demand projected in 1990. These uses would account for more than 3.5 million barrels per day equivalent fuel demand in 1990.

Not Available

1980-02-01T23:59:59.000Z

335

CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994  

SciTech Connect

Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

BUTCHER,T.A.

1994-01-04T23:59:59.000Z

336

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers  

SciTech Connect

Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

2013-09-30T23:59:59.000Z

337

Design of an expert system to aid in the selection of a wood fired boiler system.  

E-Print Network (OSTI)

??Currently most industrial and institutional facilities rely on fossil fuels to power their boiler systems. As the quantity of these non-renewable resources is depleted, and (more)

Morris, Melissa L.

2008-01-01T23:59:59.000Z

338

A methodology for in-situ calibration of steam boiler instrumentation.  

E-Print Network (OSTI)

??This thesis presents a broadly useful diagnostic methodology to engineers and plant managers for finding the in-situ operating characteristics of power plant boilers when metered (more)

Wei, Guanghua

2012-01-01T23:59:59.000Z

339

Planning and setup for the implementation of coal and wood co-fired boilers.  

E-Print Network (OSTI)

??Coal and wood co-fired boiler technology has been significantly advancing in the past years, but many of their capabilities remain unknown to much of the (more)

Gump, Christopher D.

2007-01-01T23:59:59.000Z

340

Distribution of bed material in a Horizontal Circulating Fluidised Bed boiler.  

E-Print Network (OSTI)

??A conventional circulating fluidised bed (CFB) boiler has a limitation due to the height of the furnace, when implemented in smaller industrial facilities. The design (more)

Ekvall, Thomas

2011-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


341

Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators  

Energy.gov (U.S. Department of Energy (DOE))

This tip sheet outlines the benefits of high-pressure boilers with backpressure turbine-generators as part of optimized steam systems.

342

Building America Case Study: Advanced Boiler Load Monitoring Controllers, Chicago, Illinois (Fact Sheet)  

SciTech Connect

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

PARR

2014-09-01T23:59:59.000Z

343

Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)  

SciTech Connect

A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

Not Available

2012-04-01T23:59:59.000Z

344

Financial Incentives Available for Facilities Affected by the US EPA Boiler MACT Proposed Rule, December 2012  

Energy.gov (U.S. Department of Energy (DOE))

Overview of incentives for which larger boilers and then CHP systems qualify; Federal incentive programs are discussed and state, utility and local?level programs.

345

Boiler tube failures in municipal waste-to-energy plants: Case histories  

SciTech Connect

Waste-to-energy plants experienced boiler tube failures when the design changed from waste-heat boilers to radiant furnace waterwalls with superheat, adopted from coal-firing technology. The fireside attack by chlorine and sulfur compounds in the refuse combustion products caused many forced outages in early European plants with high steam temperatures and pressures. In spite of conservative steam conditions in the first US plants, some failures occurred. As steam temperatures increased in later US plants, corrosion problems multiplied. Over the years these problems have been alleviated by covering the waterwalls with either refractories or weld overlays of nickel-base alloys and using high nickel-chromium alloys for superheater tubes. Various changes in furnace design to provide uniform combustion and avoid reducing conditions in the waterwall zone and to lower the gas temperature in the superheater also have helped to minimize corrosion.

Krause, H.H.; Wright, I.G. [Battelle, Columbus, OH (United States)

1995-12-01T23:59:59.000Z

346

NETL: IEP – Oxy-Combustion CO2 Emissions Control - Oxygen-Based PC Boiler  

NLE Websites -- All DOE Office Websites (Extended Search)

– Oxy-Combustion CO2 Emissions Control – Oxy-Combustion CO2 Emissions Control Oxygen-Based PC Boiler Project No.: FC26-04NT42207 & FC26-03NT41736 Spatial Comparison of an Air-Fired Furnace versus an Oxygen-Fired Furnace. Spatial Comparison of an Air-Fired Furnace versus an Oxygen-Fired Furnace. Foster Wheeler North America Corporation will conduct to two projects to improve carbon dioxide (CO2) capture technology by developing a conceptual pulverized coal-fired boiler system design using oxygen as the combustion medium. Using oxygen instead of air produces a flue gas with a high CO2 concentration, which will facilitate CO2 capture for subsequent sequestration. The first project will develop modeling simulations that will lead to a conceptual design that addresses costs, performance, and emissions, and

347

Emissions of airborne toxics from coal-fired boilers: Mercury  

SciTech Connect

Concerns over emissions of hazardous air Pollutants (air toxics) have emerged as a major environmental issue, and the authority of the US Environmental Protection Agency to regulate such pollutants was greatly expanded through the Clean Air Act Amendments of 1990. Mercury has been singled out for particular attention because of concerns over possible effects of emissions on human health. This report evaluates available published information on the mercury content of coals mined in the United States, on mercury emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Anthracite and bituminous coals have the highest mean-mercury concentrations, with subbituminous coals having the lowest. However, all coal types show very significant variations in mercury concentrations. Mercury emissions from coal combustion are not well-characterized, particularly with regard to determination of specific mercury compounds. Variations in emission rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of mercury by environmental control technologies are available primarily for systems with electrostatic precipitators, where removals of approximately 20% to over 50% have been reported. Reported removals for wet flue-gas-desulfurization systems range between 35 and 95%, while spray-dryer/fabric-filter systems have given removals of 75 to 99% on municipal incinerators. In all cases, better data are needed before any definitive judgments can be made. This report briefly reviews several areas of research that may lead to improvements in mercury control for existing flue-gas-clean-up technologies and summarizes the status of techniques for measuring mercury emissions from combustion sources.

Huang, H.S.; Livengood, C.D.; Zaromb, S.

1991-09-01T23:59:59.000Z

348

Study of utility boilers for a coal-water-slurry demonstration test. Final report. [Selection of oil-fired boiler design for testing; CWS  

SciTech Connect

Commercialization of coal-water slurry (CWS) is within reach, but utilities still require evidence that they can fire CWS in full-scale boilers over the long term. This study lays the groundwork for a one-year CWS demonstration, outlining a test program and calculating retrofit and operating costs for seven typical oil-fired boilers. This report summarizes the work performed by Burns and Roe, Inc., with assistance from Combustion Engineering, Inc., Babcock and Wilcox Co., Foster Wheeler Corp., and Riley Stoker Corp., to assess the extent, performance effects, and costs of utility power plant modifications for a one-year CWS demonstration test. Eighteen utilities participated in this study. They offered 42 boilers ranging in size from 40 to 850 MW. The study was performed in two phases. In the first phase all boilers were preliminarily analyzed to determine the required derating for CWS firing. Seven case study units representative of the population of oil-design boilers were selected for detailed analysis in the second phase. For the seven case study units boilers performance analyses were conducted using common ground rules agreed to by the four major utility boiler manufacturers. Conceptual design for balance of plant systems were developed and the costs for plant modifications were estimated. An outline test plan and schedule was developed to identify test and fuel requirements. The total costs for conducting a one-year CWS utility boiler test at each of the seven case study units was calculated. Although specific boilers were used for the detailed cases studies, the study was directed to providing information in a generally applicable form that can be applied by all study participants or potential utility users. 62 tabs., 63 figs.

Kemeny, P.; Fontana, G.; Lagomarsino, J.; Pinson, M.

1986-03-01T23:59:59.000Z

349

Economic Analysis for Conceptual Design of Supercritical O2-Based PC Boiler  

SciTech Connect

This report determines the capital and operating costs of two different oxygen-based, pulverized coal-fired (PC) power plants and compares their economics to that of a comparable, air-based PC plant. Rather than combust their coal with air, the oxygen-based plants use oxygen to facilitate capture/removal of the plant CO{sub 2} for transport by pipeline to a sequestering site. To provide a consistent comparison of technologies, all three plants analyzed herein operate with the same coal (Illinois No 6), the same site conditions, and the same supercritical pressure steam turbine (459 MWe). In the first oxygen-based plant, the pulverized coal-fired boiler operates with oxygen supplied by a conventional, cryogenic air separation unit, whereas, in the second oxygen-based plant, the oxygen is supplied by an oxygen ion transport membrane. In both oxygen-based plants a portion of the boiler exhaust gas, which is primarily CO{sub 2}, is recirculated back to the boiler to control the combustion temperature, and the balance of the flue gas undergoes drying and compression to pipeline pressure; for consistency, both plants operate with similar combustion temperatures and utilize the same CO{sub 2} processing technologies. The capital and operating costs of the pulverized coal-fired boilers required by the three different plants were estimated by Foster Wheeler and the balance of plant costs were budget priced using published data together with vendor supplied quotations. The cost of electricity produced by each of the plants was determined and oxygen-based plant CO{sub 2} mitigation costs were calculated and compared to each other as well as to values published for some alternative CO{sub 2} capture technologies.

Andrew Seltzer; Archie Robertson

2006-09-01T23:59:59.000Z

350

Reach: A low cost-approach to reducing stack emissions and improving the performance of oil-fired boilers  

SciTech Connect

Improved oil combustion technology, based upon optimization of oil atomizer and flame stabilizer design, has been retrofit to oil-fired boilers to reduce NO{sub x} emissions, particulate matter emissions, and opacity, and to provide operational and performance benefits. This technology, referred to as REACH, can be retrofit to wall-fired and tangential-fired boilers at a cost of less than $0.75/kW, a fraction of the cost of installing new burners. The technology is compatible with conventional NO{sub x} controls such as overfire air, flue gas recirculation, and low-NO{sub x} burners, and can be combined with these techniques to further reduce NO{sub x} emissions. REACH has been applied to eighty boilers representing over 14,000 MW of generating capacity. This paper describes REACH technology, its applicability and cost, and the emissions and performance results achieved in full scale applications.

Giovanni, D.V.; McElroy, M.W.; Kerho, S.E. [Electric Power Technologies, Inc., Menlo Park, CA (United States)

1996-01-01T23:59:59.000Z

351

Furnace and Boiler Basics | Department of Energy  

Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

either hot water or steam for heating. Furnaces Furnaces are the most common heating systems used in homes in the United States. They can be all electric, gas-fired (including...

352

Waste Heat Boilers for Incineration Applications  

E-Print Network (OSTI)

Incineration is a widely used process for disposing of solid, liquid and gaseous wastes generated in various types of industries. In addition to destroying pollutants, energy may also be recovered from the waste gas streams in the form of steam...

Ganapathy, V.

353

A New Scheme on Robust Observer Based Control Design for Nonlinear Interconnected Systems with Application to an Industrial Utility Boiler  

E-Print Network (OSTI)

with Application to an Industrial Utility Boiler Adarsha Swarnakar, Horacio Jose Marquez and Tongwen Chen Abstract. The controller design is evaluated on a natural circulation drum boiler, where the nonlinear model describes

Marquez, Horacio J.

354

Suppression of harmonic perturbations and bifurcation control in tracking objectives of a boilerturbine unit in power grid  

Science Journals Connector (OSTI)

In the presence of harmonic disturbances, boilerturbine units may demonstrate quasi-periodic behaviour due to the occurrence of various types of bifurcation. In this article, a nonlinear model of boilerturbine ...

Hamed Moradi; Gholamreza Vossoughi; Aria Alasty

2014-05-01T23:59:59.000Z

355

Simulation of processes in natural-circulation circuits of heat-recovery boilers of combined cycle power plants  

Science Journals Connector (OSTI)

Mathematical fundamentals of development of models of natural-circulation circuits of heat-recovery boilers are considered. Processes in the high-pressure circuit of a P-96 boiler are described.

E. K. Arakelyan; A. S. Rubashkin; A. S. Obuvaev; V. A. Rubashkin

2009-02-01T23:59:59.000Z

356

BEHAVIOUR OF BOILER STEEL SA-192 IN OXIDATION AND HOT CORROSION AT DIFFERENT TEMPERATURES  

E-Print Network (OSTI)

The major degradation mechanism occur due to oxidation and hot corrosion which is responsible for failure of boiler and gas turbine components. These failures occur because of the usage of wide range of fuels such as coal, oil at increased temperatures. In current investigation oxidation and hot corrosion performances of bare Boiler Steel SA-192 has been evaluated in air and with aggressive environment. For aggressive environment composition of sodium sulphate and vanadium pentaoxide have been mixed in proper ratio (Na2SO4+60%V2O5) to provide an experimental condition under cyclic conditions at an elevated temperatures of 850 0 C & 950 0 C. The kinetics of the corrosion is approximated by weight change measurements made after each cycle for total duration of 50 cycles. Each cycle consists of keeping the samples for 1 hour duration in Kanthol wire tube furnace at 850 0 C and 950 0 C followed by 20 minute cooling in ambient air. Weight change data has been taken after each cycle by digital electronic balance machine with an accuracy of 1 milligram. Graphs have been plotted between weight gains per surface area to number of cycles. Boiler Steel SA-192 has shown poor performance in oxidising and in hot corrosion environment as the temperature increased. It suffered from intensive spallation in the form of removal of scales.

Vinay Kumar Sahu; Jayant Singh; Mnnit Allahabad

357

Primary energy consumption of the dwelling with solar hot water system and biomass boiler  

Science Journals Connector (OSTI)

Abstract This paper presents a new methodology, based on the energy performance of buildings Directive related European norms. It is developed to overcome ambiguities and incompleteness of these standards in determining the delivered and primary energy. The available procedures from the present Algorithm for determining the energy demands and efficiency of technical systems in buildings, normally used for energy performance certification of buildings, also allow detailed analyzes of the influence of particular system components on the overall system energy efficiency. The calculation example is given for a Croatian reference dwelling, equipped with a solar hot water system, backed up with a biomass boiler for space heating and domestic hot water purposes as a part of the dwelling energy performance certification. Calculations were performed for two cases corresponding to different levels of the dwelling thermal insulation with an appropriate heating system capacity, in order to investigate the influence of the building heat losses on the system design and energy consumption. The results are compared against those obtained for the conventional system with a gas boiler in terms of the primary energy consumption as well as of investment and operating costs. These results indicate great reduction in both delivered and primary energy consumption when a solar system with biomass boiler is used instead of the conventional one. Higher savings are obtained in the case of the dwelling with higher energy need for space heating. Such dwellings also have a shorter payback period than the ones with better thermal insulation.

Mihaela Berkovi?-ubi?; Martina Rauch; Damir Dovi?; Mladen Andrassy

2014-01-01T23:59:59.000Z

358

Thermal stability of acidic sulfates in kraft recovery boilers  

SciTech Connect

Acidic sulfates, such as NaHSO[sub 4] and Na[sub 2]S[sub 2]O[sub 7], are suspected in sticky deposit formation and tube corrosion in the generating bank and economizer regions of kraft recovery boilers. Their stability was examined in air, moist conditions, and in the presence of Na[sub 2]CO[sub 3] at various temperatures. The results showed that, in air, NaHSO[sub 4] melts and decomposes to solid Na[sub 2]S[sub 2]O[sub 7] and water vapor at about 180 C. Na[sub 2]S[sub 2]O[sub 7] is relatively stable up to its melting point of 380 C. Molten Na[sub 2]S[sub 2]O[sub 7] partially decomposes to solid Na[sub 2]SO[sub 4], which reacts with the remaining Na[sub 2]S[sub 2]O[sub 7] to form a newly identified compound, 3Na[sub 2]S[sub 2]O[sub 7][center dot]2Na[sub 2]SO[sub 4]; this compound melts at 570 C. Solid Na[sub 2]S[sub 2]O[sub 7] and its complex compounds react rapidly with H[sub 2]O vapor at 300 C to re-form liquid NaHSO[sub 4], which can be corrosive for the generating bank tubes during boiler operation. These acidic sulfates can coexist with Na[sub 2]CO[sub 3] below their respective melting points. They are hygroscopic, absorbing water from moist air to form sulfuric acid, which may cause tube wastage during boiler outages.

Tran, H. (Pulp and Paper Centre, McGill, Quebec (Canada)); Poon, W.; Barham, D. (Univ. of Toronto, Ontario (Canada). Dept. of Chemical Engineering and Applied Chemistry)

1994-05-01T23:59:59.000Z

359

Multi-Fuel Boiler Efficiency Calculations  

E-Print Network (OSTI)

to calculate the heat losses, a complete stack analysis is required. In 1956 when Buna's paper was published, stack analysis was done by Orsat analysis which gave the composition of carbon dioxide, carbon monoxide and oxygen. Nitrogen was assumed to make... up the difference. It was known that sulfur dioxide (if present) would be absorbed with carbon dioxide. Table 2 shows the components in the stack gas and the analysis of the combustion air. The total analysis of the stack gas is estimated by a...

Likins, M. R., Jr.

1984-01-01T23:59:59.000Z

360

National Industrial Energy Technology Conference, New Orleans, LA, May 11-12, 2005 1 Quantifying Savings From Improved Boiler Operation  

E-Print Network (OSTI)

energy savings from switching to modulation control mode and reducing excess air in natural gas firedNational Industrial Energy Technology Conference, New Orleans, LA, May 11-12, 2005 1 Quantifying/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify

Kissock, Kelly

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


361

7 - Oxy-coal burner design for utility boilers  

Science Journals Connector (OSTI)

Abstract: This chapter discusses the design of oxy-coal burners intended for application in utility boilers, with the understanding that this is an emerging technology. Physical and operational constraints on the oxy-fired design are discussed, relative to traditional air-fired burners. These constraints result in an oxy-fired flame with delayed ignition and inhibited flame stability. Additional degrees of freedom are introduced into the burner design and operation with the use of pure oxygen. Leveraging these degrees of freedom allows the design of an air-like oxy-coal burner and firing system that will produce a stable flame with tailored shape and heat transfer profile.

J. Shan; A. Fry

2011-01-01T23:59:59.000Z

362

Low emission boiler system: Clean and efficient power from coal  

SciTech Connect

The US Department of Energy, Federal Energy Technology Center, is working with private industry to develop the Low Emission Boiler System (LEBS), an advanced coal-fired power generation system for the 21st century. LEBS will provide the utility industry with an opportunity to meet the anticipated increase in electricity demand throughout the world by offering cleaner and more efficient coal-fired power plants. LEBS has significantly higher thermal efficiency, superior environmental performance and a lower cost of electricity than conventional coal-fired systems. This paper presents an overall summary of the LEBS program.

Ruth, L.; Winslow, J. [Dept. of Energy, Pittsburgh, PA (United States). Federal Energy Technology Center; Ramezan, M. [Burns and Roe Services Corp., Pittsburgh, PA (United States)

1997-09-01T23:59:59.000Z

363

Synergistic air port corrosion in kraft recovery boilers  

SciTech Connect

Localized hot corrosion can occur on the cold-side of air-ports in Kraft recovery boilers. Depending on the basicity of the molten salt, either acidic or basic fluxing takes place, with a solubility minima at the transition between the two reactions. For stainless steel, if the basicity of the fused salt is between the iron and chromium oxide solubility minima, then a synergistic effect can occur that leads to rapid corrosion. The products of one reaction are the reactants of the other, which eliminates the need for rate-controlling diffusion. This effect can explain why stainless steel is attacked more readily than carbon steel.

Holcomb, Gordon R.

2001-08-01T23:59:59.000Z

364

Development of an Efficient Maintenance Scheme for Peak Efficiency of Boilers  

E-Print Network (OSTI)

AbstractPresently the world has enormous advancement in science and technology the topic considered here is just a drop out of an ocean of knowledge. Higher product quality, better reliability, better availability of plants, optimization of cost and efficient working of boilers is the chief concern now a days. Generally the production can be increased by the efficient use of boilers and hence there is a lot of scope to minimize the boiler operation cost. A boiler maintenance improvement program must include two aspects: (1) action to bring the boiler to peak efficiency and (2) action to maintain the efficiency at the maximum level. Good maintenance and efficiency start with having a working knowledge of the components associated with the boiler, keeping records, etc., and end with cleaning heat transfer surfaces, adjusting the air-to-fuel ratio, etc. A well-planned maintenance program avoids unnecessary down time or costly repairs. It also promotes safety and aids boiler code and local inspectors. An inspection schedule listing the procedures should be established. Thus in this paper an attempt is made to develop an efficient maintenance scheme by which boilers can be used with peak efficiency.

Amit Kumar Jain; Anupam Singhal

365

Spectroscopy of infrared emission characteristics of thermal power plant boiler coal ash deposits  

Science Journals Connector (OSTI)

Thermal radiation characteristics of ash deposits on a coal combustion boiler of an electric power plant are investigated. Normal emittance spectra in 2.5-25 m wavelength region and total normal emittance are measured on four kinds of ash at 600-1100K ... Keywords: ash deposit, emittance, pulverized coal combustion boiler furnace, spectroscopic measurement, thermal radiation

Aleksandar Saljnikov; Darko Goricanec; Danijela Dobersek; Dorde Kozic

2007-05-01T23:59:59.000Z

366

Value of electrical heat boilers and heat pumps for wind power integration  

E-Print Network (OSTI)

Value of electrical heat boilers and heat pumps for wind power integration Peter Meibom Juha of using electrical heat boilers and heat pumps as wind power integration measures relieving the link between the heat and power production in combined heat and power plants. Each of these measures has

367

Revisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation  

E-Print Network (OSTI)

model and to assess the difficulty of such a process in a realistic case study. The steam boiler caseRevisiting the Steam-Boiler Case Study with LUTESS : Modeling for Automatic Test Generation Grenoble, 2Laboratoire de Conception et d'Intégration des Systèmes Abstract LUTESS is a testing tool

Boyer, Edmond

368

Effects of installing economizers in boilers used in space heating applications  

SciTech Connect

This paper discusses how the performance of a boiler can be improved by adding an economizer to preheat the boiler's feedwater. An energy analysis was applied to a boiler and then to both a boiler and an economizer (water pre-heater) to evaluate the benefits of heat recovery. Exergy rates calculated for both the boiler and the economizer determined that the temperature of the stack gases had primary effects on the performance of a boiler. The results from this study showed that 57% of the heat rejected at the boiler's stack could be recovered by installing an economizer to preheat the feedwater. As a result, the average cost savings that would be realized for a 36,400 kg/h (80,000 lbm/h) boiler averages US$8 per hour. The cost savings to steam production averaged US$0.20 per 455 kg (1,000 lbm) of steam and the ration between the cost savings to stack temperature averaged $0.02 per C (1.8 F). For this case, the fuel and the cost savings realized from using an economizer were averaged at 3.8% and 3.7%, respectively. These results translated to total cost savings, for an eight-day period considered, of US$940.

Gonzalez, M.A.; Medina, M.A.; Schruben, D.L.

1999-07-01T23:59:59.000Z

369

NICKEL SPECIES EMISSION INVENTORY FOR OIL-FIRED BOILERS  

SciTech Connect

Representative duplicate fly ash samples were obtained from the stacks of 400-MW and 385-MW utility boilers (Unit A and Unit B, respectively) using a modified U.S. Environmental Protection Agency (EPA) Method 17 sampling train assembly as they burned .0.9 and 0.3 wt% S residual oils, respectively, during routine power plant operations. Residual oil fly ash (ROFA) samples were analyzed for nickel (Ni) concentrations and speciation using inductively coupled plasma-atomic emission spectroscopy, x-ray absorption fine structure (XAFS) spectroscopy, x-ray diffraction (XRD), and a water-soluble Ni extraction method. ROFA water extraction residues were also analyzed for Ni speciation using XAFS and XRD. Total Ni concentrations in the ROFAs were similar, ranging from 1.3 to 1.5 wt%; however, stack gas Ni concentrations in the Unit A were {approx}990 {micro}g/Nm{sup 3} compared to {approx}620 {micro}g/Nm{sup 3} for Unit B because of the greater residual oil feed rates employed at Unit A to attain higher load (i.e., MW) conditions with a lower heating value oil. Ni speciation analysis results indicate that ROFAs from Unit A contain about 3 wt% NiSO{sub 4} {center_dot} xH{sub 2}O (where x is assumed to be 6 for calculation purposes) and a Ni-containing spinel compound, similar in composition to (Mg,Ni)(Al,Fe){sub 2}O{sub 4}. ROFAs from Unit B contain on average 2.0 wt% NiSO{sub 4} {center_dot} 6H{sub 2}O and 1.1 wt% NiO. XAFS and XRD analyses did not detect any nickel sulfide compounds, including nickel subsulfide (Ni{sub 3}S{sub 2}) (XAFS detection limit is 5% of the total Ni concentration). In addition, XAFS measurements indicated that inorganic sulfate and organic thiophene species account for >97% of the total sulfur in the ROFAs. The presence of NiSO{sub 4} {center_dot} xH{sub 2}O and nickel oxide compound mixtures and lack of carcinogenic Ni{sub 3}S{sub 2} or nickel sulfide compounds (e.g., NiS, NiS{sub 2}) in ROFAs stack-sampled from 400- and 385-MW boilers are contrary to EPA's Ni inhalation cancer risk assessment (''Study of Hazardous Air Pollutant Emissions from Electric Utility Steam Generating Units--Final Report to Congress'', February 1998), where it is assumed that the Ni compound mixture emitted from oil-fired utilities is 50% as carcinogenic as Ni{sub 3}S{sub 2}. Apparently, this assumption greatly overestimates the Ni inhalation cancer risk from oil-fired utilities.

Kevin C. Galbreath; Richard L. Schulz; Donald L. Toman; Carolyn M. Nyberg

2004-01-01T23:59:59.000Z

370

Controlling Formaldehyde Emissions with Boiler Ash  

Science Journals Connector (OSTI)

Regenerative thermal (2) or catalytic (3) oxidizers are presently used to control HAPs and other VOCs. ... In another, methanol and other VOCs released from the manufacture of printed circuit boards were trapped and concentrated in activated carbon beds before being oxidized (11). ... The capital cost of a fluidized bed is much lower than that of a thermal oxidizer, and the cost of natural gas required to operate the oxidizer is removed. ...

Jennifer Cowan; Malyuba Abu-Daabes; Sujit Banerjee

2005-06-02T23:59:59.000Z

371

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications Task 4 Testing in Alstoms 15 MWth Boiler Simulation Facility  

SciTech Connect

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstoms 15 MWth tangentially fired Boiler Simulation Facility (BSF). Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of fuels, oxy-process variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. This report addresses the results from the 15 MWth testing in the BSF.

Levasseur, Armand

2014-04-30T23:59:59.000Z

372

Modular approach for modelling a multi-energy district boiler Julien Eynard, Stphane Grieu1 and Monique Polit  

E-Print Network (OSTI)

Modular approach for modelling a multi-energy district boiler Julien Eynard, Stéphane Grieu1 with the modelling of a district boiler (city of La Rochelle, west coast of France), as part of the OptiEnR research project. This "multi- energy" boiler supplies domestic hot water and heats residential and public

Paris-Sud XI, Université de

373

Speci cation and Veri cation of a Steam-Boiler with Signal-Coq Micka l Kerb uf1  

E-Print Network (OSTI)

Speci cation and Veri cation of a Steam-Boiler with Signal-Coq Micka l Kerb uf1 , David Nowak2 assistant, Coq, for the speci cation and the veri cation of co-inductive properties of the well-known steam-boiler cation tools. Keywords: synchronous programming, theorem proving, the steam- boiler problem. 1

Boyer, Edmond

374

MOLTEN SALT CORROSION OF SUPERHEATERS IN BLACK LIQUOR RECOVERY BOILERS John Bohling, University of Tennessee Georgia Tech SURF 2010 Fellow  

E-Print Network (OSTI)

MOLTEN SALT CORROSION OF SUPERHEATERS IN BLACK LIQUOR RECOVERY BOILERS John Bohling, University Goodman Introduction In the papermaking industry, black liquor recovery boilers burn black liquor into the superheater region of the boiler, where the salt-deposit, or smelt, forms a scale on the superheater tubes.1

Li, Mo

375

IEEE TRANSACTIONS ON INDUSTRIAL INFORMATICS, VOL. 3, NO. 1, FEBRUARY 2007 73 Constraint-Based Control of Boiler Efficiency  

E-Print Network (OSTI)

-Based Control of Boiler Efficiency: A Data-Mining Approach Zhe Song and Andrew Kusiak, Member, IEEE Abstract-utility boiler subject to operating constraints. Selection of process vari- ables to optimize combustion- fired boiler in the presence of operating constraints. Two schemes of generating control settings

Kusiak, Andrew

376

Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle, Alexander Romanovsky  

E-Print Network (OSTI)

1 Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle employing an OTS (Off-The-Shelf) item. The case study used a Simulink model of a steam boiler system, employing software models of the PID controller and the steam boiler system rather than conducting

Newcastle upon Tyne, University of

377

Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle, Alexander Romanovsky  

E-Print Network (OSTI)

Error Recovery for a Boiler System with OTS PID Controller Tom Anderson, Mei Feng, Steve Riddle-The-Shelf) item. The case study used a Simulink model of a steam boiler system together with an OTS PID in practice, employing software models of the PID controller and the steam boiler system rather than

Newcastle upon Tyne, University of

378

Common Excess Air Trends in Industrial Boilers with Single-Point Positioning Control and Strategies to Optimize Efficiency  

E-Print Network (OSTI)

. This results in higher excess air levels at medium and low fire, yielding poorer efficiencies. Although boilers are potentially more efficient at reduced firing rates, high excess air levels limit their part-load efficiency air control in boilers and methods to quantify both boiler efficiency as a function of excess air

Kissock, Kelly

379

EIS-0284: Low-Emission Boiler System (LEBS) Proof-of-Concept System,  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

4: Low-Emission Boiler System (LEBS) Proof-of-Concept 4: Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois EIS-0284: Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois Summary This EIS evaluates the potential environmental impacts of a proposal by Babcock Borsig Power to design, construct, and operate an advanced pulverized coal-fired power facility using a low emission boiler system (LEBS) at Elkhart, Illinois. Public Comment Opportunities None available at this time. Documents Available for Download February 29, 2008 EIS-0284: Notice of Cancellation of Environmental Impact Statement Implementation of the Low-Emission Boiler System (LEBS) Proof-of-Concept System, Elkhart, Illinois March 5, 2004 EIS-0284: EPA Notice of Availability of the Draft Environmental Impact

380

GRR/Section 6-HI-e - Boiler Pressure Vessel Permit | Open Energy  

Open Energy Info (EERE)

GRR/Section 6-HI-e - Boiler Pressure Vessel Permit GRR/Section 6-HI-e - Boiler Pressure Vessel Permit < GRR Jump to: navigation, search GRR-logo.png GEOTHERMAL REGULATORY ROADMAP Roadmap Home Roadmap Help List of Sections Section 6-HI-e - Boiler Pressure Vessel Permit 06HIGBoilerPressureVesselPermit.pdf Click to View Fullscreen Contact Agencies Hawaii Department of Labor and Industrial Relations Occupational Safety and Health Division Regulations & Policies Boiler and Pressure Vessel Regulations Triggers None specified Click "Edit With Form" above to add content 06HIGBoilerPressureVesselPermit.pdf Error creating thumbnail: Page number not in range. Error creating thumbnail: Page number not in range. Error creating thumbnail: Page number not in range. Flowchart Narrative Boiler/Pressure Vessel Permit

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381

A summary of SNCR applications to two coal-fired wet bottom boilers  

SciTech Connect

In response to NO{sub x} reductions mandated under Title I of the 1990 Clean Air Act Amendments (CAAA), Public Service Electric & Gas and Atlantic Electric of New Jersey evaluated Selective Non-Catalytic Reduction (SNCR) for NO{sub x} control under separate programs at Mercer Station and B.L. England Station, respectively. Mercer Station is comprised of twin 321 MW Foster Wheeler coal-fired wet bottom boilers, with natural gas capability up to 100% load. B.L. England Station has three units, two of which are cyclone boilers of 136 MW and 163 MW. These furnace designs are of particular interest in that nominally 23,000 MW of cyclone boiler capacity and 6,900 MW of wall- or turbo-fired wet bottom boiler capacity will be faced with NO{sub x} reductions to be mandated under Title IV - Phase II for Group II boilers. Both stations evaluated Nalco Fuel Tech`s SNCR system using a portable test skid, with urea as the reducing chemical. The Mercer Unit 2 demonstration was performed with a low sulfur coal (nominally 0.8%), while the B.L. England Unit 1 demonstration utilized a medium sulfur coal (nominally 2.4%), and also re-injects fly ash back into the cyclones for ultimate collection and removal as slag. To address concerns over potential Ljungstrom air heater fouling, due to reactions between ammonia and SO{sub 3} in the air heater, and fly ash salability at Mercer Station, both sites targeted no greater than 5-10 ppmv ammonia emissions at the economizer exit. At Mercer Unit 2, air heater fouling was only experienced during system start-up when the ammonia emissions at the economizer exit were estimated at levels approaching 60 ppmv. B.L. England Unit 1, however, experienced frequent fouling of the air heater. NO{sub x} reductions achieved at both sites ranged between 30%-40% from nominal baseline NO{sub x} levels of 1.1-1.6 lb/MMBtu. Each site is currently undergoing installation of commercial SNCR systems.

Himes, R.; Hubbard, D.; West, Z. [Carnot, Tustin, CA (United States)] [and others

1996-01-01T23:59:59.000Z

382

Certification of flow monitors for utility boilers  

SciTech Connect

The use of CEMS for measuring opacity, SO{sub 2}, NO{sub x}, CO{sub 2}, and O{sub 2} concentration was well proven prior to implementing the Part 75 CEMS program. However, the use of continuous flue gas flow monitoring devices is a relatively new instrumental technique. Limited operating data for flow monitors were available and little or no certification relative accuracy data were available prior to the Summer of 1993. However, because of the Part 75 requirements, utility companies contracted with CEMS vendors to install, start-up and certify flow monitors on Phase 1 and Phase 2 units. This paper presents the certification history of three different types of flow monitors (ultrasonic, pressure differential ({Delta}p) and thermal) installed at various utilities in the US. The data and experience was obtained from approximately 100 Phase 1 CEMS units and 200 Phase 1 CEMS units.

Bensink, J.; Beachler, D.; Joseph, J.

1995-12-31T23:59:59.000Z

383

Improved Recovery Boiler Performance Through Control of Combustion, Sulfur, and Alkali Chemistry  

SciTech Connect

This project involved the following objectives: 1. Determine black liquor drying and devolatilization elemental and total mass release rates and yields. 2. Develop a public domain physical/chemical kinetic model of black liquor drop combustion, including new information on drying and devolatilization. 3. Determine mechanisms and rates of sulfur scavenging in recover boilers. 4. Develop non-ideal, public-domain thermochemistry models for alkali salts appropriate for recovery boilers 5. Develop data and a one-dimensional model of a char bed in a recovery boiler. 6. Implement all of the above in comprehensive combustion code and validate effects on boiler performance. 7. Perform gasification modeling in support of INEL and commercial customers. The major accomplishments of this project corresponding to these objectives are as follows: 1. Original data for black liquor and biomass data demonstrate dependencies of particle reactions on particle size, liquor type, gas temperature, and gas composition. A comprehensive particle submodel and corresponding data developed during this project predicts particle drying (including both free and chemisorbed moisture), devolatilization, heterogeneous char oxidation, char-smelt reactions, and smelt oxidation. Data and model predictions agree, without adjustment of parameters, within their respective errors. The work performed under these tasks substantially exceeded the original objectives. 2. A separate model for sulfur scavenging and fume formation in a recovery boiler demonstrated strong dependence on both in-boiler mixing and chemistry. In particular, accurate fume particle size predictions, as determined from both laboratory and field measurements, depend on gas mixing effects in the boilers that lead to substantial particle agglomeration. Sulfur scavenging was quantitatively predicted while particle size required one empirical mixing factor to match data. 3. Condensed-phase thermochemistry algorithms were developed for salt mixtures and compared with sodium-based binary and higher order systems. Predictions and measurements were demonstrated for both salt systems and for some more complex silicate-bearing systems, substantially exceeding the original scope of this work. 4. A multi-dimensional model of char bed reactivity developed under this project demonstrated that essentially all reactions in char beds occur on or near the surface, with the internal portions of the bed being essentially inert. The model predicted composition, temperature, and velocity profiles in the bed and showed that air jet penetration is limited to the immediate vicinity of the char bed, with minimal impact on most of the bed. The modeling efforts substantially exceeded the original scope of this project. 5. Near the completion of this project, DOE withdrew the BYU portion of a multiparty agreement to complete this and additional work with no advanced warning, which compromised the integration of all of this material into a commercial computer code. However, substantial computer simulations of much of this work were initiated, but not completed. 6. The gasification modeling is nearly completed but was aborted near its completion according to a DOE redirection of funds. This affected both this and the previous tasks.

Baxter, Larry L.

2008-06-09T23:59:59.000Z

384

Circulating fluidized-bed boiler makes inroads for waste recycling  

SciTech Connect

Circulating fluidized-bed (CFB) boilers have ben used for years in Scandinavia to burn refuse-derived fuel (RDF). Now, Foster Wheeler Power Systems, Inc., (Clinton, N.J.) is bringing the technology to the US. Touted as the world`s largest waste-to-energy plant to use CFB technology, the Robbins (III.) Resource Recovery Facility will have the capacity to process 1,600 tons/d of municipal solid waste (MSW) when it begins operation in early 1997. The facility will have two materials-separation and RDF-processing trains, each with dual trommel screens, magnetic and eddy current separators, and shredders. About 25% of the incoming MSW will be sorted and removed for recycling, while 75% of it will be turned into fuel, with a heat value of roughly 6,170 btu/lb. Once burned in the twin CFB boilers the resulting steam will be routed through a single turbine generator to produce 50,000 mW of electric power.

NONE

1995-09-01T23:59:59.000Z

385

Analysis of composite tube cracking in recovery boiler floors  

SciTech Connect

Cracking of co-extruded (generally identified as composite) floor tubes in kraft black liquor recovery boilers was first observed in Scandinavia, but this problem has now been found in many North American boilers. In most cases, cracking in the outer 304L stainless steel has not progressed into the carbon steel, but the potential for such crack propagation is a cause of concern. A multidimensional study has been initiated to characterize the cracking seen in composite floor tubes, to measure the residual stresses resulting from composite tube fabrication, and to predict the stresses in tubes under operating conditions. The characterization studies include review of available reports and documents on composite tube cracking, metallographic examination of a substantial number of cracked tubes, and evaluation of the dislocation structure in cracked tubes. Neutron and X-ray diffraction are being used to determine the residual stresses in composite tubes from two major manufacturers, and finite element analysis is being used to predict the stresses in the tubes during normal operation and under conditions where thermal fluctuations occur.

Keiser, J.R.; Taljat, B.; Wang, X.L.; Maziasz, P.J.; Hubbard, C.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States); Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada)

1996-08-01T23:59:59.000Z

386

SYSTEM DESIGN AND ANALYSIS FOR CONCEPTUAL DESIGN OF OXYGEN-BASED PC BOILER  

SciTech Connect

The objective of the system design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the PC boiler plant by maximizing system efficiency. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 Mw plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.1% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 44% of the air-fired reference case. Compared to other CO{sub 2} sequestration technologies, the O{sub 2}-fired PC is substantially better than both natural gas combined cycles and post CO{sub 2} removal PCs and is slightly better than integrated gasification combined cycles.

Zhen Fan; Andrew Seltzer

2003-11-01T23:59:59.000Z

387

Compliance testing of Grissom AFB, Central Heating Plant coal-fired boilers 3, 4 and 5, Grissom AFB, Indiana. Final report, 3-13 Dec 90  

SciTech Connect

Source compliance testing (particulates and visible emissions) of boiler 3, 4 and 5 in the Grissom AFB Central Heating Plant was accomplished 3-13 Dec 90. The boilers were all tested through the bypass stack. Visible emissions from the three boilers met applicable opacity regulations. However, particulate emissions from the three boilers were above their applicable emission standards.

Vaughn, R.W.

1991-03-01T23:59:59.000Z

388

Superclean coal-water slurry combustion testing in an oil-fired boiler  

SciTech Connect

The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for heavy fuel oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in a heavy fuel oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing wig determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting boilers will be identified

Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Wincek, R.T.; Clark, D.A.; Scaroni, A.W.

1993-04-21T23:59:59.000Z

389

Superclean coal-water slurry combustion testing in an oil-fired boiler  

SciTech Connect

The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program with the objective of demonstrating the capability of effectively firing SCCWS in industrial boilers designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0% ash and 0.9% sulfur) can effectively be burned in oil-designed industrial boilers without adverse impact on boiler rating, maintainability, reliability and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of three phases: (1) design, permitting, and test planning, (2) construction and start up, and (3) demonstration and evaluation. The boiler testing will determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting and operating boilers will be identified to assess the viability of future oil-to-coal retrofits. Progress is reported. 7 refs., 7 figs., 1 tab.

Miller, B.G.; Schobert, H.H.

1990-09-28T23:59:59.000Z

390

THE CFB SUMMERSIDE PROJECT INITIAL OPERATING EXPERIENCE WITH 18 TPH AFBC HEATING BOILERS  

Science Journals Connector (OSTI)

ABSTRACT Initial operating experience with Canada's first commercial FBC boiler plant, located at CFB Summerside, PEI, is described. The plant, consisting of two boilers rated at 18,000 kg/h of steam at MCR, operating at 965 kPa saturated steam, is designed for high-sulphur coal with supplementary firing of wood chips. The boilers were operated intermittently from December 1982 until May 1983, and in May one boiler was subjected to an acceptance test campaign of about two weeks, during which it performed satisfactorily, at loads ranging from 110% MCR to the maximum design turndown ratio of 4.5:1. Assessment of its performance in terms of efficiency and emissions awaits completion of laboratory analyses and data reduction. Careful control of limestone sizing is required to avoid the problems with cold fluidization which were encountered during commissioning. Also, high moisture and fines in the coal caused significant problems in the materials handling system. Some erosion of boiler tubes in the bed zone was observed. The affected areas were covered with a thin layer of hard refractory to prevent further deterioration. This does not appear to have a detrimental effect on steam output. Further work remains to be done, but it appears likely that during the next heating season both boilers will be fully commissioned and all requirements for acceptance will be met. KEYWORDS Fluidized-bed combustion, coal combustion, boiler operation.

V.V. Razbin; F.D. Friedrich

1984-01-01T23:59:59.000Z

391

Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications  

SciTech Connect

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstoms 15 MWth tangentially fired Boiler Simulation Facility (BSF). Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of fuels, oxyprocess variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. The results from the 15 MWth testing in the BSF and complimentary bench-scale testing are addressed in this volume (Volume II) of the final report. The results of the modeling efforts (Volume III) and the oxy boiler design efforts (Volume IV) are reported in separate volumes.

Levasseur, Armand

2014-04-30T23:59:59.000Z

392

RESEARCH ARTICLE OPEN ACCESS Optimization of Boiler Blowdown and Blowdown Heat Recovery in Textile Sector  

E-Print Network (OSTI)

Boilers are widely used in most of the processing industries like textile, for the heating applications. Surat is the one of the largest textile processing area in India. In textile industries coal is mainly used for the steam generation. In a textile industry normally a 4 % of heat energy is wasted through blowdown. In the study conducted in steam boilers in textile industries in surat location, 1.5 % of coal of total coal consumption is wasted in an industry by improper blowdwon. This thesis work aims to prevent the wastage in the coal use by optimizing the blowdown in the boiler and maximizing the recovery of heat wasting through blowdown.

Sunudas T; M G Prince

393

Sodium reflux pool-boiler solar receiver on-sun test results  

SciTech Connect

The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW{sub t} sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW{sub t} parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90% when operated at full power and 800{degree}C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

Andraka, C E; Moreno, J B; Diver, R B; Moss, T A [Oak Ridge National Lab., TN (United States)] [Oak Ridge National Lab., TN (United States)

1992-06-01T23:59:59.000Z

394

Design and development for a low emission boiler system  

SciTech Connect

The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

Not Available

1994-06-01T23:59:59.000Z

395

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS  

SciTech Connect

This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

2003-01-30T23:59:59.000Z

396

Energy harvester for a wireless sensor in a boiler environment  

Science Journals Connector (OSTI)

Abstract Wireless sensors have become a focus of study in the field of measurement technologies. The power supply of many wireless sensors is based on batteries or external power sources. However, there is increasing interest in finding solutions where the batteries can be leaved away and the power for the wireless sensors is produced from the environment in which the sensors operate. The technologies required are called energy harvesting or scavenging technologies. This paper introduces the principles, modeling and a practical implementation of a self-powering solution for a wireless sensor for energy boilers or other hot reactor vessels. With the aid of energy solution introduced, the wireless sensor can operate autonomously without any batteries. One of the design targets in this work was that the top part of harvesters mechanics must fit to the opening or assembly tube of diameter less than 15mm in the boiler wall reserved for standard instrument assemblies. So the top of harvester collects and conducts thermal energy to element generating electricity from it. The harvester and further the measuring and communication electronics are mounted outside the hot area. The harvester solution introduced in the paper can produce about 114mW power, when top of harvester mechanics was inserted to the test oven heated to temperature of +500C. The sensor function or type is not defined nor limited in this study. The electric energy generated by harvester can be used to power, for example, temperature, heat flux, flow, vibration or other little energy needing sensors.

Ilkka Korhonen; Raija Lankinen

2014-01-01T23:59:59.000Z

397

Evaluation of the 3D-furnace simulation code AIOLOS by comparing CFD predictions of gas compositions with in-furnace measurements in a 210MW coal-fired utility boiler  

Science Journals Connector (OSTI)

The furnace of a pulverised coal-fired utility boiler with a thermal output of 210MW, with dimensions of 8m x 8m x 29m and 12 burners located on three levels, is considered. Coal combustion is described by a five-step-reaction scheme. The model covers two heterogeneous reactions for pyrolysis and char combustion and three gas phase reactions for the oxidation of volatile matter. A standard k, ?-model is used for the description of turbulence. The interaction of turbulence and chemistry is modelled using the Eddy Dissipation Concept (EDC). The transport equations for mass, momentum, enthalpy and species are formulated in general curvilinear co-ordinates enabling an accurate treatment of boundaries and a very good control over the distribution of the grid lines. The discretisation is based on a non-staggered finite-volume approach and the coupling of velocities and pressure is achieved by the SIMPLEC method. Numerical diffusion is minimised by the use of the higher-order discretisation scheme MLU. The accuracy of the predictions is demonstrated by comparing the computational results with in-furnace measurements of carbon monoxide, carbon dioxide and oxygen concentrations and of temperatures.

Hermann Knaus; Uwe Schnell; Klaus R.G. Hein

2001-01-01T23:59:59.000Z

398

A methodology for in-situ calibration of steam boiler instrumentation  

E-Print Network (OSTI)

This thesis presents a broadly useful diagnostic methodology to engineers and plant managers for finding the in-situ operating characteristics of power plant boilers when metered data is either missing or obviously erroneous. The methodology is able...

Wei, Guanghua

2012-06-07T23:59:59.000Z

399

Mathematical description of a boiler house operating jointly with a wind power plant and heat storage  

Science Journals Connector (OSTI)

A heat supply system is considered that contains, along with a boiler house, a wind power plant and heat storage. Methodical approaches for determining ... modes of the heat storage jointly with the wind power plant

A. V. Bezhan; V. A. Minin

2011-11-01T23:59:59.000Z

400

FACTORS AFFECTING THE SAFE AND EFFICIENT OPERATION OF BAGASSE/COAL FIRED WATERTUBE BOILERS  

E-Print Network (OSTI)

The paper covers various aspects relating to the operation and maintenance of bagasse/coal fired watertube boilers which, if properly implemented, will ensure that the boiler operates safely at optimal performance while maintenance and operating costs are minimised. The current philosophies on instrumentation and controls are discussed. This includes combustion and drum level control loops as well as interlocks and safety devices. Operating problems due to unbalanced steam line pressure drops are covered, and recommendations are given for the design of steam lines. The importance of training courses for operating and maintenance personnel is emphasised, including the day-to-day aspects of proper boiler operation. An overview of present and proposed legal requirements for operating, maintaining and repairing boilers in South Africa is also given.

H Verbanck; K Mcintyre; Q Engelbrecht

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


401

A centurial history of technological change and learning curves or pulverized coal-fired utility boilers  

E-Print Network (OSTI)

change; Steam plant; Steam turbine; Electricity 1.housed ?ve 10,000 kW steam turbines and typically requiredAdvances in boiler and steam turbine technology, materials

Yeh, Sonia; Rubin, Edward S.

2007-01-01T23:59:59.000Z

402

Benefits of Industrial Boiler Control and Economic Load Allocation at AMOCO Chemicals, Decatur, Alabama  

E-Print Network (OSTI)

The objective of this paper is to provide an overview of the economic benefits realized by Amoco's Decatur plant from the utilization of Honeywell's Industrial Boiler Control solution and Turbo Economic Load Allocation packages on an integrated four...

Winter, J.

403

Comparison of Ash from PF and CFB Boilers and Behaviour of Ash in Ash Fields  

Science Journals Connector (OSTI)

Over 90% of electricity produced in Estonia is made by power plants firing local oil shale and 25% of the boilers are of the circulating fluidised bed (CFB) variety. In 2007 approximately 6.5 ... 5 million tons o...

H. Arro; T. Pihu; A. Prikk; R. Rootamm

2010-01-01T23:59:59.000Z

404

Advanced Refractory and Anti-Wearing Technology of Cyclone Separator in CFB Boiler  

Science Journals Connector (OSTI)

The circulating fluidized bed is playing more and more vital role in the electric power field. Cyclone separator as the heart of the circulating fluidized bed combustion boiler, the technology of fire-resistant a...

H. P. Chen; Y. Q. Shen; X. H. Wang

2010-01-01T23:59:59.000Z

405

Heat transfer characteristics of fluidized bed heat exchanger in a 300MW CFB boiler  

Science Journals Connector (OSTI)

In order to investigate the heat transfer characteristics of fluidized bed heat exchanger (FBHE), a series of experiments was carried out in a commercial 300MW circulating fluidized bed (CFB) boiler with FBHE. The parameters of steam, solids and air in FBHE were measured at different boiler loads, based on which the absorbed heat and heat transfer coefficient were calculated. Further study indicates that when the calculated results are applied to the design of large-scale CFB boilers, the bed side heat transfer coefficient in FBHE can be simplified as the function of solids temperature and flow. Therefore, the empirical model of heat transfer coefficient at bed side is put forward. The deviation between calculated results and measured values is acceptable in engineering application. This model provides strong support for the FBHE design in 600MW supercritical CFB boilers.

Man Zhang; Haibo Wu; Qinggang Lu; Yunkai Sun; Guoliang Song

2012-01-01T23:59:59.000Z

406

Experimental Study on Heat Transfer in a Rolling Ash Cooler used in the CFB Boiler  

Science Journals Connector (OSTI)

From the view of the reliability and the techno-economy, the rolling ash cooler is feasible for the large-scale CFB boilers. However, existing studies on heat...

W. Wang; J. J. Li; S. Yang; X. D. Si

2010-01-01T23:59:59.000Z

407

Reburning Characteristics of Residual Carbon in Fly Ash from CFB Boilers  

Science Journals Connector (OSTI)

The content of residual carbon in fly ash of CFB boilers is a litter high especially when ... of fly ash through collection, recirculation in CFB furnace or external combustor is a possibly ... ash and correspond...

S. H. Zhang; H. H. Luo; H. P. Chen

2010-01-01T23:59:59.000Z

408

OMFP: An Approach for Online Mass Flow Prediction in CFB Boilers  

Science Journals Connector (OSTI)

Fuel feeding and inhomogeneity of fuel typically cause process fluctuations in the circulating fluidized bed (CFB) boilers. If control systems fail to...the ground truth..., (2)handling noise and abrupt concept ...

Indr? liobait?; Jorn Bakker; Mykola Pechenizkiy

2009-01-01T23:59:59.000Z

409

Heat Balance Analysis of Baimas 300 MWe CFB Boiler in China  

Science Journals Connector (OSTI)

By analyzing the 336-hour performance testing period operation parameters and the actual measurement data at the scene, this paper took a study of the heat balance on Baimas 300MWe CFB boiler. Through calculatin...

J. Y. Lu; X. F. Lu; G. Yin; H. Z. Liu

2010-01-01T23:59:59.000Z

410

Heat Transfer Coefficient Distribution in the Furnace of a 300MWe CFB Boiler  

Science Journals Connector (OSTI)

Properly understanding and calculating the distributions of heat flux and heat transfer coefficient (?) in the furnace is important in designing a circulating fluidized bed (CFB) boiler, especially with supercrit...

P. Zhang; J. F. Lu; H. R. Yang; J. S. Zhang

2010-01-01T23:59:59.000Z

411

Towards a reliable and efficient furnace simulation tool for coal fired utility boilers  

Science Journals Connector (OSTI)

A validation exercise is presented with the objective of demonstrating that using a mature furnace simulation tool on high end supercomputers enables the reliable prediction of coal-fired utility boiler perfor...

Benedetto Risio; Uwe Schnell

1999-01-01T23:59:59.000Z

412

Recovery Boiler Modeling: An Improved Char Burning Model Including Sulfate Reduction and Carbon Removal  

E-Print Network (OSTI)

gasification, reactions between oxygen and combustibles in the boundary layer, and integration of sulfate reduction and sulfide reoxidation into the char burning process. Simulations using the model show that for typical recovery boiler conditions, char burning...

Grace, T. M.; Wag, K. J.; Horton, R. R.; Frederick, W. J.

413

EECBG Success Story: San Francisco Turns Up The Heat In Push To Eliminate Old Boilers  

Energy.gov (U.S. Department of Energy (DOE))

San Franciscos extensive stock of multifamily properties is getting some critical assistance in replacing old and inefficient boilers with new, high-efficiency heating systems using Energy Efficiency and Conservation Block Grant (EECBG) funds. Learn more.

414

2014-01-31 Issuance: Energy Conservation Standards for Residential Boilers; Notice of Data Availability  

Energy.gov (U.S. Department of Energy (DOE))

This document is a pre-publication Federal Register notice of data availability regarding energy conservation standards for residential boilers, as issued by the Deputy Assistant Secretary for Energy Efficiency on January 31, 2014.

415

CHP Integrated with Packaged Boilers- Presentation by CMCE, Inc., June 2011  

Energy.gov (U.S. Department of Energy (DOE))

Presentation on CHP Integrated with Packaged Boilers, given by Carlo Castaldini of CMCE, Inc., at the U.S. DOE Industrial Distributed Energy Portfolio Review Meeting in Washington, D.C. on June 1-2, 2011.

416

2014-02-07 Issuance: Test Procedure for Commercial Packaged Boilers; Request for Information  

Energy.gov (U.S. Department of Energy (DOE))

This document is a pre-publication Federal Register request for information regarding test procedures for commercial packaged boilers, as issued by the Deputy Assistant Secretary for Energy Efficiency on February 7, 2014.

417

Refractory products and ramming bodies for high pressure burners of steam boilers  

Science Journals Connector (OSTI)

Silicon carbide rammed bodies are suitable for lining the combustion zones of high-pressure cyclone burners of steam boilers. The life of the silicon carbide body depends on the heat resistance of the supporti...

N. I. Voronin; N. I. Krasotkina; A. I. kulik; T. S. Karmanova; G. E. Levin

418

Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program  

Energy.gov (U.S. Department of Energy (DOE)) Indexed Site

Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program Residential Bulk-Fed Wood-Pellet Central Boilers and Furnace Rebate Program < Back Eligibility Multi-Family Residential Residential Savings Category Heating & Cooling Commercial Heating & Cooling Heating Maximum Rebate $6,000 Program Info Funding Source New Hampshire Renewable Energy Fund (FY 2013) Start Date 04/14/2010 Expiration Date When progr State New Hampshire Program Type State Rebate Program Rebate Amount 30% Provider New Hampshire Public Utilities Commission The New Hampshire Public Utilities Commission (PUC) is offering rebates of 30% of the installed cost of qualifying new residential bulk-fed, wood-pellet central heating boilers or furnaces. The maximum rebate is $6,000. To qualify, systems must (1) become operational on or after May 1,

419

A new conceptual cold-end design of boilers for coal-fired power plants with waste heat recovery  

Science Journals Connector (OSTI)

Abstract After conducting an in-depth analysis of the conventional boiler cold-end design for waste heat recovery, this work proposed a new conceptual boiler cold-end design integrated with the steam cycle in a 1000MW CFPP, in which the preheating of air was divided into high-temperature air preheater (HTAP), main air preheater (MAP) and low-temperature air preheater (LTAP). The HTAP and an economizer were installed in separate flue ducts, and the low temperature economizer (LTE) was situated between the MAP and the LTAP in the main flue duct to heat the condensed water. In the proposed boiler cold-end design, the flue gas waste heat was not only used to heat condensed water, but also to further preheat the combustion air. The air temperature at the air-preheater outlet increases and part of the steam bleeds with high exergy can be saved, resulting in greater energy-savings and better economics. Results showed that, for a typical 1000MW CFPP in China, using the proposed boiler cold-end design for waste heat recovery could produce 13.3MWe additional net power output with a heat rate reduction of approximately 112.0kJ/kWh and could yield a net benefit of up to $85.8M per year, which is much greater than those of the conventional cases. Exergy destruction is also reduced from 49.9MWth in the conventional boiler cold-end design to 39.6MWth in the proposed design.

Yongping Yang; Cheng Xu; Gang Xu; Yu Han; Yaxiong Fang; Dongke Zhang

2015-01-01T23:59:59.000Z

420

Real life performance of domestic pellet boiler technologies as a function of operational loads: A case study of Belgium  

Science Journals Connector (OSTI)

Emissions and efficiency of three different wood pellet boiler technologies in real life conditions were compared at two different operational loads. The test consortium comprised of one 15, 20 and 32kW boilers equipped with bottom feed burner, one 30kW boiler equipped with top feed burner and one 35kW boiler equipped with horizontal feed burner. The measurements comprised of carbon monoxide (CO), nitrogen oxide (NOx), dust and combustion efficiency. All boilers were fuelled with \\{DINplus\\} certified wood pellets. Emissions and efficiency of each boiler technology varied as a function of operational loads. Magnitude of variations in the emissions and efficiency between nominal load and reduced load was narrow with bottom feed, wider with horizontal feed and was the widest with top feed boiler. At reduced load, top feed boiler had very high CO and dust emissions (5196.0 and 406.4mgNm?3, respectively) which were 3.3 and 17.6 times higher, respectively, than at nominal load. Horizontal feed boiler emitted highest \\{NOx\\} at reduced load (448.5mgNm?3), which was 1.7 times higher than at nominal load. At reduced load, combustion efficiency of all bottom and horizontal feed boilers were 2% of that at nominal load; however, top feed boiler was 17% less efficient. Keeping in mind minor variations in fuel quality, different burner configurations clearly lead to important differences in emissions and efficiencies at different operational loads. In order to minimize pollutants emission and to achieve high efficiency, reduced load operations of pellet boilers should be avoided, especially in case of top feed boilers considered in the present study.

V.K. Verma; S. Bram; F. Delattin; J. De Ruyck

2013-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


421

Role of Ash Deposits in the High Temperature Corrosion of Boiler Tubes  

SciTech Connect

Ash deposits cause accelerated corrosion of waterwall boiler tubes in waste to energy (WTE) incinerators. To study this effect, a series of experiments were planned to determine the mechanism of corrosion of carbon steel boiler tubes under ash deposits. Results reported here were for carbon steel tubes exposed to an environment consisting of O{sub 2}, CO{sub 2}, N{sub 2}, and water vapor. Future experiments will include HCl and SO{sub 2}. Test procedures included both isothermal and thermal gradient tests. Temperatures ranged from 300 C to 510 C for the isothermal tests and a metal/gas temperature of 450/670 C for the thermal gradient test. Initial results indicated that increasing temperature caused the isothermal corrosion rates of ash-covered samples to increase. A shakedown test of a thermal gradient test apparatus was conducted at a metal/gas temperature of 450/670 C, a more severe environment than normally encountered in WTE waterwalls. Results showed that the corrosion rate under those conditions exceeds the isothermal corrosion rates at the same metal temperature by a factor of 2 or more.

Covino, B.S., Jr.; Russell, J.H.; Cramer, S.D.; Holcomb, G.R.; Bullard, S.J.; Ziomek-Moroz, M.; Matthes, S.A.; White, M.L.

2003-03-16T23:59:59.000Z

422

Development of Computation Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems  

NLE Websites -- All DOE Office Websites (Extended Search)

Computation Capabilities Computation Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems Background Staged combustion is a method of reducing nitrogen oxide (NO x ) emissions in boilers by controlling the combustion mixture of air and fuel. Its process conditions are particularly corrosive to lower furnace walls. Superheaters and/or reheaters are often employed in the upper furnace to reuse hot combustion gasses to further raise the

423

Use of (high temperature) ammoniated citric acid for boiler chemical cleaning  

SciTech Connect

Georgia Power`s primary boiler cleaning solvent in the past has been hydrochloric acid. Citric acid has recently been used on two boilers in an effort to move to a safer and more environmentally acceptable cleaning solvent. As with any change, there is a learning curve and the (new) cleaning process has to be proven with regard to process consistency and cleaning effectiveness. This paper describes our experiences with citric acid along with comparisons of past hydrochloric acid cleanings.

Smith, C.W. [Georgia Power Co., Atlanta, GA (United States)

1995-01-01T23:59:59.000Z

424

Bagasse-fired steam boiler station for Kenana Sugar in Sudan  

SciTech Connect

The equipment and operation of the bagasse fired steam boiler station of the Kenana Sugar factory in Sudan are described. The station consists of six bagasse-fired, steam boilers with individual capacities of 113 tonnes per hour which provide steam for a 40 MN power station. During the off-season it serves as a regional power station which also operates irrigation facilities to the cane fields. The bagasse handling and feeding system is also described.

Not Available

1981-02-01T23:59:59.000Z

425

Preliminary design and assessment of circulating-bed boilers. Final report  

SciTech Connect

The circulating bed boiler (CBB) represents an alternative, fluidized bed combustor (FBC) technology which offers distinct advantages over both the current FBC systems, and pulverized-coal boilers with scrubbers. This report describes the findings of a study undertaken to evaluate these advantages. The information obtained made it possible to identify potential CBB design and operating problems and to propose further plans for developing this technology. Several significant determinations resulted from the study. The circulating bed boiler capital costs should not exceed the cost for a conventional atmospheric fluid bed combustor, primarily due to the reduced combustor size; however, any cost advantage for a pressurized circulating bed boiler is questionable. Overall efficiency for an electric utility power plant using an atmospheric CBB should be increased by at least 1% over using a pulverized-coal boiler and the increase would be at least 3% using a pressurized CBB. The circulating bed boiler has several of the advantages of an FBC over pulverized coal, and in addition, it has turndown capabilities, greater throughput, and simplified feeding. Both the atmospheric and the pressurized CBB's can be designed with technology currently available in the process industry, but only after additional study and development has been completed for cyclones, pollution control, solids attrition, feed systems, and combustion reactions. Pilot plant studies are required for these investigations.

Fraley, L.D.; Hsiao, K.H.; Do, L.N.

1980-06-01T23:59:59.000Z

426

Calcium sulphide in FBC boilers and its fate using liquid water reactivation  

Science Journals Connector (OSTI)

CaSO4 and CaS are the only sulphur compounds found in solid residues from the sulphation process in FBC boilers. Early results indicated very high levels of CaS in ashes from small-scale FBC pilot plant combustors. However, these results were due to the presence of high levels of char carbon in standpipes and cyclones. In commercial-scale FBC boilers, CaS concentrations are normally less than 0.1% although levels of up to 0.6% are seen in some ashes. Sometimes elevated CaS concentrations are found in deposits in CFBC boilers firing high levels of petroleum coke (although this is unusual), and in ashes from stripper coolers. In both cases, this can be minimized by proper design. CaS can also be deliberately introduced into FBC boilers with the char from a topping cycle gasifier. Test work using hydration in a similar manner to a reactivation strategy has been shown to be ineffective for sulphide destruction when used directly with char from a topping cycle gasifier. Instead it is recommended that reactivation be used on ashes from the CFBC boiler receiving the sulphided char residues. This guarantees overall high sorbent utilization and the effective elimination of sulphides in the ashes finally discharged from the CFBC boiler.

E.J. Anthony; L. Jia; A.P. Iribarne; G. Welford; J. Wang; O. Trass

2006-01-01T23:59:59.000Z

427

Development of Cost Effective Oxy-Combustion Technology for Retrofitting Coal-Fired Boilers  

NLE Websites -- All DOE Office Websites (Extended Search)

Cost effeCtive Cost effeCtive oxy-Combustion teChnology for retrofitting Coal-fireD boilers Background Electric power generation from fossil fuels represents one of the largest contributors to greenhouse gas emissions, not just in the United States, but throughout the world. Various technologies and concepts are being investigated as means to mitigate carbon dioxide (CO 2 ) emissions. The concept of pulverized coal (PC) oxy-combustion is one potential economical solution, whereby coal is combusted in an enriched oxygen environment using pure oxygen diluted with recycled flue gas. In this manner, the flue gas is composed primarily of CO 2 and H 2 O, so that a concentrated stream of CO 2 is produced by simply condensing the water in the exhaust stream. An advantage of

428

Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emissions from high-sulfur coal-fired boilers  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor.

Not Available

1991-11-01T23:59:59.000Z

429

Experimental Study on Co-Firing of Syngas as a Reburn/Alternative Fuel in a Commercial Water-Tube Boiler and a Pilot-Scale Vertical Furnace  

Science Journals Connector (OSTI)

The second was a vertical furnace with 4 heavy oil burners, for various heat replacements by syngas cofiring at various heating values. ... The cleaned syngas is then introduced to the host boiler through a gas burner or nozzles. ... The combustible species in the mixed gas are completely burnt-out by overfire air in the burn-out zone. ...

Won Yang; Dong Jin Yang; Sin Young Choi; Jong Soo Kim

2011-05-17T23:59:59.000Z

430

Synchrotron and Coulomb Boiler in Cygnus X-1  

SciTech Connect

We use a new code to simulate the radiation and kinetic processes in the X-ray emitting region around accreting black holes and constrain the magnetic field and temperature of the hot protons in the corona of Cygnus X-1. In the hard state we find a magnetic field below equipartition with radiation, suggesting that the corona is not powered through magnetic field dissipation (as assumed in most accretion disc corona models). On the other hand, our results also point toward proton temperatures that are substantially lower than typical temperatures of the ADAF models. Finally, we show that in both spectral states Comptonising plasma could be powered essentially through power-law acceleration of non-thermal electrons, which are then partly thermalised by the synchrotron and Coulomb boiler. This suggests that, contrary to current beliefs, the corona of the HSS and that of the LHS could be of very similar nature. The differences between the LHS and HSS coronal spectra would then be predominantly caused by the strong disc soft cooling emission which is present in the HSS and absent in the LHS.

Malzac, Julien; Belmont, Renaud [CESR, Universite de Toulouse (UPS), CNRS (UMR 5187), 9 Avenue du colonel Roche BP44346, 31028 Toulouse Cedex 4 (France)

2009-05-11T23:59:59.000Z

431

Proceedings of The South African Sugar Technologists ' Association- June 1995 IMPROVING OLDER SUGAR MILL BOILERS IL BOSHOFF  

E-Print Network (OSTI)

Improvements which can be made to sugar mill boilers when they are being moved or in situ, are listed. Examples of such improvements are given.

unknown authors

432

An analysis of ilmenite particles used as bed material for combustion of biomass in a CFB boiler.  

E-Print Network (OSTI)

??Combustion of biomass in a fluidized bed boiler with silica sand as bed material is related to problems such as agglomeration of bed material and (more)

Corcoran, Angelica

2013-01-01T23:59:59.000Z

433

Utredning av primrluftfrvrmning till tv avfallseldade pannor; Investigation of primary air preheating for two waste incineration boilers.  

E-Print Network (OSTI)

?? The purpose of this degree-project was to investigate the possibilities for primary air preheating into the two smallest waste incineration boilers of Halmstad Energy (more)

Bjrkman, Mattias

2008-01-01T23:59:59.000Z

434

Integrated process and apparatus for control of pollutants in coal-fired boilers  

DOE Patents (OSTI)

A method and apparatus for reducing SO.sub.x and NO.sub.x levels in flue gases generated by the combustion of coal in a boiler in which low NO.sub.x burners and air staging ports are utilized to inhibit the amount of NO.sub.x initially produced in the combustion of the coal, a selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300.degree. F. to 2000.degree. F., and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200.degree. F. to 900.degree. F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants.

Hunt, Terry G. (Aurora, CO); Offen, George R. (Woodside, CA)

1992-01-01T23:59:59.000Z

435

Sensing system for detection and control of deposition on pendant tubes in recovery and power boilers  

DOE Patents (OSTI)

A system for detection and control of deposition on pendant tubes in recovery and power boilers includes one or more deposit monitoring sensors operating in infrared regions of about 4 or 8.7 microns and directly producing images of the interior of the boiler, or producing feeding signals to a data processing system for information to enable a distributed control system by which the boilers are operated to operate said boilers more efficiently. The data processing system includes an image pre-processing circuit in which a 2-D image formed by the video data input is captured, and includes a low pass filter for performing noise filtering of said video input. It also includes an image compensation system for array compensation to correct for pixel variation and dead cells, etc., and for correcting geometric distortion. An image segmentation module receives a cleaned image from the image pre-processing circuit for separating the image of the recovery boiler interior into background, pendant tubes, and deposition. It also accomplishes thresholding/clustering on gray scale/texture and makes morphological transforms to smooth regions, and identifies regions by connected components. An image-understanding unit receives a segmented image sent from the image segmentation module and matches derived regions to a 3-D model of said boiler. It derives a 3-D structure the deposition on pendant tubes in the boiler and provides the information about deposits to the plant distributed control system for more efficient operation of the plant pendant tube cleaning and operating systems.

Kychakoff, George (Maple Valley, WA); Afromowitz, Martin A. (Mercer Island, WA); Hogle, Richard E. (Olympia, WA)

2008-10-14T23:59:59.000Z

436

Low NOx Burner Design and Analysis for Conceptual Design of Oxygen-Based PC Boiler  

SciTech Connect

The objective of the low NOx burner design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent computer program. Four burner designs were developed: (1) with no over-fire gas (OFG) and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was made of a single wall-fired burner and horizontal portion of the furnace from the wall to the center. Without primary gas swirl, coal burnout was relatively small, due to the low oxygen content of the primary gas stream. Consequently, the burners were modified to include primary gas swirl to bring the coal particles in contact with the secondary gas. An optimal primary gas swirl was chosen to achieve sufficient burnout.

Andrew Seltzer

2005-05-01T23:59:59.000Z

437

Clean coal technology: selective catalytic reduction (SCR) technology for the control of nitrogen oxide emissions from coal-fired boilers  

SciTech Connect

The report discusses a project carried out under the US Clean Coal Technology (CCT) Demonstration Program which demonstrated selective catalytic reduction (SCR) technology for the control of NOx emissions from high-sulphur coal-fired boilers under typical boilers conditions in the United States. The project was conducted by Southern Company Services, Inc., who served as a co-funder and as the host at Gulf Power Company's Plant Crist. The SCR process consists of injecting ammonia (NH{sub 3}) into boiler flue gas and passing the flue gas through a catalyst bed where the Nox and NH{sub 3} react to form nitrogen and water vapor. The results of the CCTDP project confirmed the applicability of SCR for US coal-fired power plants. In part as a result of the success of this project, a significant number of commercial SCR units have been installed and are operating successfully in the United States. By 2007, the total installed SCR capacity on US coal-fired units will number about 200, representing about 100,000 MWe of electric generating capacity. This report summarizes the status of SCR technology. 21 refs., 3 figs., 2 tabs., 10 photos.

NONE

2005-05-01T23:59:59.000Z

438

Black liquor combustion validated recovery boiler modeling: Final year report. Volume 1 (Main text and Appendix I, sections 1--4)  

SciTech Connect

This project was initiated in October 1990, with the objective of developing and validating a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The key tasks to be accomplished were as follows: (1) Complete the development of enhanced furnace models that have the capability to accurately predict carryover, emissions behavior, dust concentrations, gas temperatures, and wall heat fluxes. (2) Validate the enhanced furnace models, so that users can have confidence in the predicted results. (3) Obtain fundamental information on aerosol formation, deposition, and hardening so as to develop the knowledge base needed to relate furnace model outputs to plugging and fouling in the convective sections of the boiler. (4) Facilitate the transfer of codes, black liquid submodels, and fundamental knowledge to the US kraft pulp industry. Volume 1 contains the main body of the report and the first 4 sections of Appendix 1: Modeling of black liquor recovery boilers -- summary report; Flow and heat transfer modeling in the upper furnace of a kraft recovery boiler; Numerical simulation of black liquor combustion; and Investigation of turbulence models and prediction of swirling flows for kraft recovery furnaces.

Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

1998-08-01T23:59:59.000Z

439

Capacity mapping for optimum utilization of pulverizers for coal fired boilers - article no. 032201  

SciTech Connect

Capacity mapping is a process of comparison of standard inputs with actual fired inputs to assess the available standard output capacity of a pulverizer. The base capacity is a function of grindability; fineness requirement may vary depending on the volatile matter (VM) content of the coal and the input coal size. The quantity and the inlet will change depending on the quality of raw coal and output requirement. It should be sufficient to dry pulverized coal (PC). Drying capacity is also limited by utmost PA fan power to supply air. The PA temperature is limited by air preheater (APH) inlet flue gas temperature; an increase in this will result in efficiency loss of the boiler. The higher PA inlet temperature can be attained through the economizer gas bypass, the steam coiled APH, and the partial flue gas recirculation. The PS/coal ratioincreases with a decrease in grindability or pulverizer output and decreases with a decrease in VM. The flammability of mixture has to be monitored on explosion limit. Through calibration, the PA flow and efficiency of conveyance can be verified. The velocities of coal/air mixture to prevent fallout or to avoid erosion in the coal carrier pipe are dependent on the PC particle size distribution. Metal loss of grinding elements inversely depends on the YGP index of coal. Variations of dynamic loading and wearing of grinding elements affect the available milling capacity and percentage rejects. Therefore, capacity mapping in necessary to ensure the available pulverizer capacity to avoid overcapacity or undercapacity running of the pulverizing system, optimizing auxiliary power consumption. This will provide a guideline on the distribution of raw coal feeding in different pulverizers of a boiler to maximize system efficiency and control, resulting in a more cost effective heat rate.

Bhattacharya, C. [National Power Training Institute, Durgapur (India)

2008-09-15T23:59:59.000Z

440

Evaluation of the Materials Technology Required for a 760?C Power Steam Boiler  

SciTech Connect

The U.S. Ultra-supercritical (USC) Steam Boiler Consortium, funded by the U.S. Department of Energy and the Ohio Coal Development Office, has been working to develop the necessary materials technology to construct a steam power boiler with maximum steam conditions of 760 C and 35MPa. One large component of this work is to evaluate the properties of the materials chosen for such a boiler. While long-term creep strength of base metal is initially used to set temperatures, stresses, and simple design rules, it is clear that base metal creep strength is not always the material property of most importance when selecting an alloy. The fabrication issues (typically weldability), the properties of materials after fabrication, the corrosion resistance of the material, and material cost all need to be considered in addition to baseline mechanical properties. Work is ongoing at Oak Ridge National Laboratory to evaluate the material technologies being developed by the USC Steam Boiler Consortium and perform additional advanced research activities in areas where new materials developments and better fundamental understanding are needed to ensure the long-term success of a 760 C power steam boiler.

Shingledecker, John P [ORNL; Wright, Ian G [ORNL

2006-01-01T23:59:59.000Z

Note: This page contains sample records for the topic "boiler gas boiler" from the National Library of EnergyBeta (NLEBeta).
While these samples are representative of the content of NLEBeta,
they are not comprehensive nor are they the most current set.
We encourage you to perform a real-time search of NLEBeta
to obtain the most current and comprehensive results.


441

Characterization of Gaseous- and Particle-Phase Emissions from the Combustion of Biomass-Residue-Derived Fuels in a Small Residential Boiler  

Science Journals Connector (OSTI)

The aim of this study was to fill the gap in the data of emissions from the combustion of agricultural biomass fuels. ... Before starting each experiment, the heat transfer medium (water) was preheated to 70 C by an additional natural gas boiler, with the objective to reach optimal combustion conditions quicker and avoid condensation on the surfaces of the boiler during the startup phase. ... hydrocarbons (PAHs) in residential areas, particularly in the winter season, is the burning process when wood is used for domestic heating. ...

Edvinas Krugly; Dainius Martuzevicius; Egidijus Puida; Kestutis Buinevicius; Inga Stasiulaitiene; Inga Radziuniene; Algirdas Minikauskas; Linas Kliucininkas

2014-07-15T23:59:59.000Z

442

Characterization of Coal Combustion and Steam Temperature with Respect to Staged-Air Angle in a 600 MWe Down-Fired Boiler  

Science Journals Connector (OSTI)

Characterization of Coal Combustion and Steam Temperature with Respect to Staged-Air Angle in a 600 MWe Down-Fired Boiler ... The explanation behind this phenomenon is the combined effects of (i) the drop in the overall gas temperatures and (ii) the enhancement in the mixing of staged air with the ignited coal/air mixture in the primary combustion zone after the angle reduction. ... In order to reduce the oil consumption during the start up and low load operation of the W-shaped flame pulverized coal-fired utility boiler, tiny-oil technol. is introduced to the cyclone burner based on the design concept of staged ignition. ...

Min Kuang; Zhengqi Li; Zhongqian Ling; Zhuofu Chen; Danyan Yuan

2014-05-20T23:59:59.000Z

443

Optimal life-extending control of a boiler system D. Li, H.J. Marquez, T. Chen and R.K. Gooden  

E-Print Network (OSTI)

Optimal life-extending control of a boiler system D. Li, H.J. Marquez, T. Chen and R.K. Gooden hierarchical LEC structure and apply it to a typical boiler system. There are two damage models

Marquez, Horacio J.

444

Analysis of results obtained using the automatic chemical control of the quality of the water heat carrier in the drum boiler of the Ivanovo CHP-3 power plant  

Science Journals Connector (OSTI)

Results of industrial tests of the new method used for the automatic chemical control of the quality of boiler water of the drum-type power boiler (P d = 13.8 MPa) are described. The possibility o...

A. B. Larin; A. V. Kolegov

2012-10-01T23:59:59.000Z

445

Including radiative heat transfer and reaction quenching in modeling a Claus plant waste heat boiler  

SciTech Connect

Due to increasingly stringent sulfur emission regulations, improvements are necessary in the modified Claus process. A recently proposed model by Nasato et al. for the Claus plant waste heat boiler (WHB) is improved by including radiative heat transfer, which yields significant changes in the predicted heat flux and the temperature profile along the WHB tube, leading to a faster quenching of chemical reactions. For the WHB considered, radiation accounts for approximately 20% of the heat transferred by convection alone. More importantly, operating the WHB at a higher gas mass flux is shown to enhance reaction quenching, resulting in a doubling of the predicted hydrogen flow rate. This increase in hydrogen flow rate is sufficient to completely meet the hydrogen requirement of the H[sub 2]S recovery process considered, which would eliminate the need for a hydrogen plant.

Karan, K.; Mehrotra, A.K.; Behie, L.A. (Univ. of Calgary, Alberta (Canada). Dept. of Chemical and Petroleum Engineering)

1994-11-01T23:59:59.000Z

446

Renewable wood fuel: Fuel feed system for a pulverized coal boiler. Final report  

SciTech Connect

This report evaluates a pilot test program conducted by New York State Gas & Electric Corporation to evaluate the feasibility of co-firing a pulverized coal plant with renewable wood fuels. The goal was to establish that such a co-firing system can reduce air emissions while maintaining good operational procedures and cost controls. The test fuel feed system employed at Greenidge Station`s Boiler 6 was shown to be effective in feeding wood products. Emission results were promising and an economic analysis indicates that it will be beneficial to pursue further refinements to the equipment and systems. The report recommends further evaluation of the generation and emission impacts using woods of varied moisture contents and at varied Btu input rates to determine if a drying system would be a cost-effective option.

NONE

1996-01-01T23:59:59.000Z

447

Intelligent emissions controller for substance injection in the post-primary combustion zone of fossil-fired boilers  

DOE Patents (OSTI)

The control of emissions from fossil-fired boilers wherein an injection of substances above the primary combustion zone employs multi-layer feedforward artificial neural networks for modeling static nonlinear relationships between the distribution of injected substances into the upper region of the furnace and the emissions exiting the furnace. Multivariable nonlinear constrained optimization algorithms use the mathematical expressions from the artificial neural networks to provide the optimal substance distribution that minimizes emission levels for a given total substance injection rate. Based upon the optimal operating conditions from the optimization algorithms, the incremental substance cost per unit of emissions reduction, and the open-market price per unit of emissions reduction, the intelligent emissions controller allows for the determination of whether it is more cost-effective to achieve additional increments in emission reduction through the injection of additional substance or through the purchase of emission credits on the open market. This is of particular interest to fossil-fired electrical power plant operators. The intelligent emission controller is particularly adapted for determining the economical control of such pollutants as oxides of nitrogen (NO.sub.x) and carbon monoxide (CO) emitted by fossil-fired boilers by the selective introduction of multiple inputs of substances (such as natural gas, ammonia, oil, water-oil emulsion, coal-water slurry and/or urea, and combinations of these substances) above the primary combustion zone of fossil-fired boilers.

Reifman, Jaques (Western Springs, IL); Feldman, Earl E. (Willowbrook, IL); Wei, Thomas Y. C. (Downers Grove, IL); Glickert, Roger W. (Pittsburgh, PA)

2003-01-01T23:59:59.000Z

448

System approach to reducing NO{sub x} emissions on a three cell high burner, heavy oil-fired boiler  

SciTech Connect

This paper documents the installation of plug-in low NO{sub x} burners on a utility boiler with cell burners. The original rapid mix burners and typical close burner centerline spacing produced a very hot furnace environment resulting in extremely high NO{sub x} emissions, in this case as high as 1.0 lbs/MMBtu. The unit was a {number_sign}6 oil-fired, 560 MW{sub e} supercritical pressure, three-cell burner boiler at Commonwealth Electric`s Canal Station, Unit {number_sign}1. This paper presents the results including emissions and boiler performance of the retrofit of DB Riley low NO{sub x} STS (Swirl Tertiary Stage) burners. Low NO{sub x} burners were used in conjunction with close-coupled overfire air using existing burner openings. The project reduced NO{sub x} emissions greater than 705 while firing {number_sign}6 oil, and this was accomplished with less than 10% flue gas recirculation.

Green, R.W.; Dorai, X.A. [DB Riley, Inc., Worcester, MA (United States); Hurley, B.A. [Commonwealth Electric Co., Wareham, MA (United States)

1996-11-01T23:59:59.000Z

449

Numerical investigations of combustion and emissions of syngas as compared to methane in a 200MW package boiler  

Science Journals Connector (OSTI)

Abstract During the last decades, focus has been made on the use of syngas instead of conventional hydrocarbon fuels targeting \\{NOx\\} emission reduction in the exhaust gases. With advances in solar-steam methane reforming for the production of synthesis gas, the applicability of syngas at industrial scale becomes imperative. In the present work, syngas combustion and emission characteristics are numerically investigated and compared with the case of pure methane combustion in a two-burner 200MW package boiler. A detailed reaction kinetics mechanism of 21 steps and 11 species was considered for the modeling of syngasair combustion. Different syngas compositions were considered for combustion with air including 67% CO:33% H2, 50% CO:50% H2 and 33% CO:67% H2. The results showed a combustion delay in case of pure methane combustion as compared to syngas combustion. The case of 33% CO:67% H2 syngas composition was found to have the shortest flame as compared to that of other syngas compositions. The case of 50% CO:50% H2 syngas resulted in lowest maximum boiler temperature while 67% CO:33% H2 syngas resulted in highest maximum boiler temperature. The boiler exit temperature was found to increase with the increase of hydrogen content in the syngas. The excess air factor was found to have a significant effect on both CO and \\{NOx\\} emissions. \\{NOx\\} emission decreases by about 30% when the amount of excess air is increased from 5% to 25%, which is very promising. Among the tested syngas compositions, the 50% CO:50% H2 syngas composition had the lowest emissions with the best combustion characteristics.

Mohamed A. Habib; Esmail M.A. Mokheimer; Sofihullahi Y. Sanusi; Medhat A. Nemitallah

2014-01-01T23:59:59.000Z

450

Detection and control of deposition on pendant tubes of Kraft chemical recovery boilers. Quarterly report for the period July-September 1999  

SciTech Connect

Activities during this period continued to focus on obtaining a clear image of deposits inside an operating recovery boiler.

Kychakoff, George

1999-10-01T23:59:59.000Z

451

Summary of EPA Final Rules for Air Toxic Standards for Industrial, Commercial, and Institutional (ICI) Boilers and Process Heaters, February 2013  

Energy.gov (U.S. Department of Energy (DOE))

Article overviewing key requirements for the reconsideration area and major source boiler MACT rules and estimated compliance cost impacts

452

ISSUANCE: 2014-11-13 Energy Conservation Standards for Commercial Packaged Boilers: Public Meeting and Availability of the Preliminary Technical Support Document  

Energy.gov (U.S. Department of Energy (DOE))

Energy Conservation Standards for Commercial Packaged Boilers: Public Meeting and Availability of the Preliminary Technical Support Document

453

Maximum Achievable Control Technology for New Industrial Boilers (released in AEO2005)  

Reports and Publications (EIA)

As part of Clean Air Act 90 (CAAA90, the EPA on February 26, 2004, issued a final rulethe National Emission Standards for Hazardous Air Pollutants (NESHAP) to reduce emissions of hazardous air pollutants (HAPs) from industrial, commercial, and institutional boilers and process heaters. The rule requires industrial boilers and process heaters to meet limits on HAP emissions to comply with a Maximum Achievable Control Technology (MACT) floor level of control that is the minimum level such sources must meet to comply with the rule. The major HAPs to be reduced are hydrochloric acid, hydrofluoric acid, arsenic, beryllium, cadmium, and nickel. The EPA predicts that the boiler MACT rule will reduce those HAP emissions from existing sources by about 59,000 tons per year in 2005.

2005-01-01T23:59:59.000Z

454

Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers  

SciTech Connect

The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or cut line to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel tubes. Also, these fluctuating air flow patterns can result in deposition of black liquor on the wall tubes, and during periods when deposition is high, there is a noticeable increase in the concentrations of sulfur-bearing gases like hydrogen sulfide and methyl mercaptan. Laboratory studies have shown that chromized and aluminized surface treatments on carbon steel improve the resistance to sulfidation attack. Studies of superheater corrosion and cracking have included laboratory analyses of cracked tubes, laboratory corrosion studies designed to simulate the superheater environment and field tests to study the movement of superheater tubes and to expose a corrosion probe to assess the corrosion behavior of alternate superheater alloys, particularly alloys that would be used for superheaters operating at higher temperatures and higher pressures than most current boilers. In the laboratory corrosion studies, samples of six alternate materials were immersed in an aggressive, low melting point salt mixture and exposed for times up to 336 h, at temperatures of 510, 530 or 560C in an inert or reactive cover gas. Using weight change and results of metallographic examination, the samples were graded on their resistance to the various environments. For the superheater corrosion probe studies, samples of the same six materials were exposed on an air-cooled corrosion probe exposed in the superheater section of a recovery boiler for 1000 h. Post exposure examination showed cracking and/or subsurface attack in the samples exposed at the higher temperatures with the attack being more severe for samples 13 exposed above the first melting temperature of the deposits that collected on the superheater tubes. From these superheater studies, a ranking was developed for the six materials tested. The task addressing cracking and corrosion of primary air port tubes that was part of this project produced results that have been extensively implemented in recovery boilers in North America, the Nordic countries and many other parts of the world. By utilizing these results, boilers ar

Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

2007-12-31T23:59:59.000Z

455

Field evaluation of cofiring gas with coal for quantifying operational benefits and emissions trim in a utility boiler. Volume 2. Topical report, 1989-1990  

SciTech Connect

The volume consists of 14 appendixes to accompany volume 1 of the report, and covers the following test data: analysis of coal, fylash, and bottom ash samples; cleanliness factors; slagging observation record sheets; stack opacity measurements; stack sulphur dioxide and nitrogen oxides measurements; total coal flow; fuel gas flow; furnace exit gas temperature; percent oxygen at economizer outlet; percent excess air; bulk steam temperatures at secondary superheater and reheater outlets; secondary superheater and reheater tube outlet leg temperatures; unit heat rate; and models used for data interpretation.

Clark, K.J.; Torbov, T.S.; Impey, R.J.; Hara, K.G.; Burnett, T.D.

1993-02-01T23:59:59.000Z

456

Development of the Household Sample for Furnace and Boiler Life-Cycle Cost  

NLE Websites -- All DOE Office Websites (Extended Search)

Development of the Household Sample for Furnace and Boiler Life-Cycle Cost Development of the Household Sample for Furnace and Boiler Life-Cycle Cost Analysis Title Development of the Household Sample for Furnace and Boiler Life-Cycle Cost Analysis Publication Type Report LBNL Report Number LBNL-55088 Year of Publication 2005 Authors Whitehead, Camilla Dunham, Victor H. Franco, Alexander B. Lekov, and James D. Lutz Document Number LBNL-55088 Pagination 22 Date Published May 31 Publisher Lawrence Berkeley National Laboratory City Berkeley Abstract Residential household space heating energy use comprises close to half of all residential energy consumption. Currently, average space heating use by household is 43.9 Mbtu for a year. An average, however, does not reflect regional variation in heating practices, energy costs, or fuel type. Indeed, a national average does not capture regional or consumer group cost impacts from changing efficiency levels of heating equipment. The US Department of Energy sets energy standards for residential appliances in, what is called, a rulemaking process. The residential furnace and boiler efficiency rulemaking process investigates the costs and benefits of possible updates to the current minimum efficiency regulations. Lawrence Berkeley National Laboratory (LBNL) selected the sample used in the residential furnace and boiler efficiency rulemaking from publically available data representing United States residences. The sample represents 107 million households in the country. The data sample provides the household energy consumption and energy price inputs to the life-cycle cost analysis segment of the furnace and boiler rulemaking. This paper describes the choice of criteria to select the sample of houses used in the rulemaking process. The process of data extraction is detailed in the appendices and is easily duplicated.The life-cycle cost is calculated in two ways with a household marginal energy price and a national average energy price. The LCC results show that using an national average energy price produces higher LCC savings but does not reflect regional differences in energy price.

457

To connect to Boiler Television, you will need to provide a coaxial cable to connect your television set to the cable wall outlet. In connecting the coaxial  

E-Print Network (OSTI)

To connect to Boiler Television, you will need to provide a coaxial cable to connect your? By providing this initial information, you help Boiler Television staff assess and resolve this issue as soon for use with any University Residences work request -- not just for the Boiler Television system. Set

Ginzel, Matthew

458

IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 10, NO. 5, SEPTEMBER 2002 735 Multivariable Robust Controller Design for a Boiler System  

E-Print Network (OSTI)

Robust Controller Design for a Boiler System Wen Tan, Horacio J. Marquez, and Tongwen Chen Abstract--In an industrial boiler system, multiloop (decen- tralized) proportional-integral (PI) control is used because and performance of the overall system. In particular, under normal boiler operating conditions, we de- sign

Marquez, Horacio J.

459

202 IEEE TRANS.4CTIONS Oh'AUTOMATIC CONTROL, VOL. AC-18,NO. 3, J U K E 1973 Design and Analysis of Boiler-Turbine-Generator  

E-Print Network (OSTI)

of Boiler-Turbine-Generator Controls Using Optimal Linear Regulator Theory JOHN P. McDOKALD AND HARRY G of a nonlinear mathematical model of a drum-type, twin furnace, reheat boiler-turbine-generator (RBTG) system- tiveoperatingandcontrolstrategies for boiler-t.urbine- generator systems to meet different, system operating ob- jectives. Among

Kwatny, Harry G.

460

A REVIEW OF THE COMMON CAUSES OF BOILER FAILURE IN THE SUGAR INDUSTRY  

E-Print Network (OSTI)

Unscheduled boiler outages in process industries are a major problem resulting not only in expensive emergency repairs, but also loss of production. This paper draws on the experience of the author's company relating to common failures of pressure parts of boilers. The paper identifies the most common types of pressure part failure and the metallurgical mechanism involved. With a knowledge of the underlying failure mechanism a number of basic causes can be identified. The paper suggests solutions that, if implemented, can reduce the incidence of unscheduled outages and thereby improve profitability.

K B Mcintyre