National Library of Energy BETA

Sample records for advanced abrasive slurry

  1. Microhole Arrays Drilled with Advanced Abrasive Slurry Jet Technology to Efficiently Exploit Enhanced Geothermal Systems

    Broader source: Energy.gov [DOE]

    Advance & adapt microhole & ASJ/FLASH ASJTMdrilling for EGS; optimize microhole array configurations to maximize heat removal from expanded volume of reservoir rock.

  2. Abrasive slurry composition for machining boron carbide

    DOE Patents [OSTI]

    Duran, E.L.

    1984-11-29

    An abrasive slurry particularly suited for use in drilling or machining boron carbide consists essentially of a suspension of boron carbide and/or silicon carbide grit in a carrier solution consisting essentially of a dilute solution of alkylaryl polyether alcohol in octyl alcohol. The alkylaryl polyether alcohol functions as a wetting agent which improves the capacity of the octyl alcohol for carrying the grit in suspension, yet without substantially increasing the viscosity of the carrier solution.

  3. Abrasive slurry composition for machining boron carbide

    DOE Patents [OSTI]

    Duran, Edward L.

    1985-01-01

    An abrasive slurry particularly suited for use in drilling or machining boron carbide consists essentially of a suspension of boron carbide and/or silicon carbide grit in a carrier solution consisting essentially of a dilute solution of alkylaryl polyether alcohol in octyl alcohol. The alkylaryl polyether alcohol functions as a wetting agent which improves the capacity of the octyl alcohol for carrying the grit in suspension, yet without substantially increasing the viscosity of the carrier solution.

  4. System for pressure letdown of abrasive slurries

    DOE Patents [OSTI]

    Kasper, Stanley

    1991-01-01

    A system and method for releasing erosive slurries from containment at high pressure without subjecting valves to highly erosive slurry flow. The system includes a pressure letdown tank disposed below the high-pressure tank, the two tanks being connected by a valved line communicating the gas phases and a line having a valve and choke for a transfer of liquid into the letdown tank. The letdown tank has a valved gas vent and a valved outlet line for release of liquid. In operation, the gas transfer line is opened to equalize pressure between tanks so that a low level of liquid flow occurs. The letdown tank is then vented, creating a high-pressure differential between the tanks. At this point, flow between tanks is controlled by the choke. High-velocity, erosive flow through a high-pressure outlet valve is prevented by equalizing the start up pressure and thereafter limiting flow with the choke.

  5. Lapping slurry

    DOE Patents [OSTI]

    Simandl, Ronald F.; Upchurch, Victor S.; Leitten, Michael E.

    1999-01-01

    Improved lapping slurries provide for easier and more thorough cleaning of alumina workpieces, as well as inhibit corrosion of the lapping table and provide for easier cleaning of the lapping equipment. The unthickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, and triethanolamine. The thickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, triethanolamine, a water soluble silicate, and acid.

  6. Lapping slurry

    DOE Patents [OSTI]

    Simandl, R.F.; Upchurch, V.S.; Leitten, M.E.

    1999-01-05

    Improved lapping slurries provide for easier and more thorough cleaning of alumina work pieces, as well as inhibit corrosion of the lapping table and provide for easier cleaning of the lapping equipment. The unthickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, and triethanolamine. The thickened lapping slurry comprises abrasive grains such as diamond abrasive dispersed in a carrier comprising water, glycerine, triethanolamine, a water soluble silicate, and acid. 1 fig.

  7. Microhole Arrays Drilled With Advanced Abrasive Slurry Jet Technology...

    Open Energy Info (EERE)

    heat removal from a larger volume of stimulated rock matrix Location of Project Tulsa, OK Impacts This technology could increase the volume of hot rock from which heat can be...

  8. Advances in slurry spray header design technology

    SciTech Connect (OSTI)

    Murphy, J.L.; Phillips, P.H.

    1995-06-01

    Due to the structure of the 1990 Clean Air Act Amendments, Absorbers for Phase I Compliance have been designed for larger capacities and absorbers with inlet flue gas volume ratings of 1.4 to 2.0 million acfm have become more typical. As a consequence, larger slurry recirculation pump designs have been developed (30,000 to 50,000 gpm) requiring large diameter spray headers with four (4) to five (5) inch slurry spray nozzles. This, in turn, has led to the development of special couplings to replace flanges for nozzle attachment, resulting in significant process, maintainability and economic advantages. A cost comparison of coupling versus the traditional flanged and screwed connections will be made along with the advantages and disadvantages of each of these choices. Additionally, full scale application experience will be reviewed.

  9. Michrohole Arrays Drilled with Advanced Abrasive Slurry Jet Technology to Efficiently Exploit Enhanced Geothermal Systems

    SciTech Connect (OSTI)

    Oglesby, Kenneth; Finsterle, Stefan; Zhang, Yingqi; Pan, Lehua; Dobson, Parick; Mohan, Ram; Shoham, Ovadia; Felber, Betty; Rychel, Dwight

    2014-03-12

    This project had two major areas of research for Engineered/ Enhanced Geothermal System (EGS) development - 1) study the potential benefits from using microholes (i.e., bores with diameters less than 10.16 centimeters/ 4 inches) and 2) study FLASH ASJ to drill/ install those microbores between a well and a fracture system. This included the methods and benefits of drilling vertical microholes for exploring the EGS reservoir and for installing multiple (forming an array of) laterals/ directional microholes for creating the in-reservoir heat exchange flow paths. Significant benefit was found in utilizing small microbore sized connecting bores for EGS efficiency and project life. FLASH ASJ was deemed too complicated to optimally work in such deep reservoirs at this time.

  10. Method and apparatus for transporting liquid slurries

    DOE Patents [OSTI]

    Berry, Gregory F.; Lyczkowski, Robert W.; Wang, Chi-Sheng

    1993-01-01

    An improved method and device to prevent erosion of slurry transport devices is disclosed which uses liquid injection to prevent contact by the slurry composition with the inner surface of the walls of the transport system. A non-abrasive liquid is injected into the slurry transport system and maintains intimate contact with the entire inner surface of the transport system, thereby creating a fluid barrier between the non-abrasive liquid and the inner surface of the transport system which thereby prevents erosion.

  11. Method and apparatus for transporting liquid slurries

    DOE Patents [OSTI]

    Berry, G.F.; Lyczkowski, R.W.; Chisheng Wang.

    1993-03-16

    An improved method and device to prevent erosion of slurry transport devices is disclosed which uses liquid injection to prevent contact by the slurry composition with the inner surface of the walls of the transport system. A non-abrasive liquid is injected into the slurry transport system and maintains intimate contact with the entire inner surface of the transport system, thereby creating a fluid barrier between the non-abrasive liquid and the inner surface of the transport system which thereby prevents erosion.

  12. Method and apparatus for improved wire saw slurry

    DOE Patents [OSTI]

    Costantini, Michael A.; Talbott, Jonathan A.; Chandra, Mohan; Prasad, Vishwanath; Caster, Allison; Gupta, Kedar P.; Leyvraz, Philippe

    2000-09-05

    A slurry recycle process for use in free-abrasive machining operations such as for wire saws used in wafer slicing of ingots, where the used slurry is separated into kerf-rich and abrasive-rich components, and the abrasive-rich component is reconstituted into a makeup slurry. During the process, the average particle size of the makeup slurry is controlled by monitoring the condition of the kerf and abrasive components and making necessary adjustments to the separating force and dwell time of the separator apparatus. Related pre-separator and post separator treatments, and feedback of one or the other separator slurry output components for mixing with incoming used slurry and recirculation through the separator, provide further effectiveness and additional control points in the process. The kerf-rich component is eventually or continually removed; the abrasive-rich component is reconstituted into a makeup slurry with a controlled, average particle size such that the products of the free-abrasive machining method using the recycled slurry process of the invention are of consistent high quality with less TTV deviation from cycle to cycle for a prolonged period or series of machining operations.

  13. ADVANCED DIAGNOSTIC TECHNIQUES FOR THREE-PHASE SLURRY BUBBLE COLUMN REACTORS (SBCR)

    SciTech Connect (OSTI)

    M.H. Al-Dahhan; M.P. Dudukovic; L.S. Fan

    2001-07-25

    This report summarizes the accomplishment made during the second year of this cooperative research effort between Washington University, Ohio State University and Air Products and Chemicals. The technical difficulties that were encountered in implementing Computer Automated Radioactive Particle Tracking (CARPT) in high pressure SBCR have been successfully resolved. New strategies for data acquisition and calibration procedure have been implemented. These have been performed as a part of other projects supported by Industrial Consortium and DOE via contract DE-2295PC95051 which are executed in parallel with this grant. CARPT and Computed Tomography (CT) experiments have been performed using air-water-glass beads in 6 inch high pressure stainless steel slurry bubble column reactor at selected conditions. Data processing of this work is in progress. The overall gas holdup and the hydrodynamic parameters are measured by Laser Doppler Anemometry (LDA) in 2 inch slurry bubble column using Norpar 15 that mimic at room temperature the Fischer Tropsch wax at FT reaction conditions of high pressure and temperature. To improve the design and scale-up of bubble column, new correlations have been developed to predict the radial gas holdup and the time averaged axial liquid recirculation velocity profiles in bubble columns.

  14. Valve for abrasive material

    DOE Patents [OSTI]

    Gardner, Harold S.

    1982-01-01

    A ball valve assembly for controlling the flow of abrasive particulates including an enlarged section at the bore inlet and an enlarged section at the bore outlet. A refractory ceramic annular deflector is positioned in each of the enlarged sections, substantially extending the useful life of the valve.

  15. Filtering reprecipitated slurry

    SciTech Connect (OSTI)

    Morrissey, M.F.

    1992-12-31

    As part of the Late Washing Demonstration at Savannah River Technology Center, Interim Waste Technology has filtered reprecipitated and non reprecipitated slurry with the Experimental Laboratory Filter (ELF) at TNX. Reprecipitated slurry generates higher permeate fluxes than non reprecipitated slurry. Washing reprecipitated slurry may require a defoamer because reprecipitation encourages foaming.

  16. Filtering reprecipitated slurry

    SciTech Connect (OSTI)

    Morrissey, M.F.

    1992-01-01

    As part of the Late Washing Demonstration at Savannah River Technology Center, Interim Waste Technology has filtered reprecipitated and non reprecipitated slurry with the Experimental Laboratory Filter (ELF) at TNX. Reprecipitated slurry generates higher permeate fluxes than non reprecipitated slurry. Washing reprecipitated slurry may require a defoamer because reprecipitation encourages foaming.

  17. Abrasion resistant heat pipe

    DOE Patents [OSTI]

    Ernst, Donald M. (Leola, PA)

    1984-10-23

    A specially constructed heat pipe for use in fluidized bed combustors. Two distinct coatings are spray coated onto a heat pipe casing constructed of low thermal expansion metal, each coating serving a different purpose. The first coating forms aluminum oxide to prevent hydrogen permeation into the heat pipe casing, and the second coating contains stabilized zirconium oxide to provide abrasion resistance while not substantially affecting the heat transfer characteristics of the system.

  18. Abrasion resistant heat pipe

    DOE Patents [OSTI]

    Ernst, D.M.

    1984-10-23

    A specially constructed heat pipe is described for use in fluidized bed combustors. Two distinct coatings are spray coated onto a heat pipe casing constructed of low thermal expansion metal, each coating serving a different purpose. The first coating forms aluminum oxide to prevent hydrogen permeation into the heat pipe casing, and the second coating contains stabilized zirconium oxide to provide abrasion resistance while not substantially affecting the heat transfer characteristics of the system.

  19. Abrasion resistant composition

    DOE Patents [OSTI]

    Fischer, Keith D; Barnes, Christopher A; Henderson, Stephen L

    2014-05-13

    A surface covering composition of abrasion resistant character adapted for disposition in overlying bonded relation to a metal substrate. The surface covering composition includes metal carbide particles within a metal matrix at a packing factor of not less than about 0.6. Not less than about 40 percent by weight of the metal carbide particles are characterized by an effective diameter in the range of +14-32 mesh prior to introduction to the metal matrix. Not less than about 3 percent by weight of the metal carbide particles are characterized by an effective diameter of +60 mesh prior to introduction to the metal matrix.

  20. Aqueous coal slurry

    DOE Patents [OSTI]

    Berggren, Mark H.; Smit, Francis J.; Swanson, Wilbur W.

    1993-04-06

    An aqueous slurry containing coal and dextrin as a dispersant. The slurry, in addition to containing dextrin, may contain a conventional dispersant or, alternatively, a pH controlling reagent.

  1. Aqueous coal slurry

    DOE Patents [OSTI]

    Berggren, Mark H. (Golden, CO); Smit, Francis J. (Arvada, CO); Swanson, Wilbur W. (Golden, CO)

    1993-01-01

    An aqueous slurry containing coal and dextrin as a dispersant. The slurry, in addition to containing dextrin, may contain a conventional dispersant or, alternatively, a pH controlling reagent.

  2. Ultrasound Analysis Of Slurries

    DOE Patents [OSTI]

    Soong, Yee; Blackwell, Arthur G.

    2005-11-01

    An autoclave reactor allows for the ultrasonic analysis of slurry concentration and particle size distribution at elevated temperatures and pressures while maintaining the temperature- and pressure-sensitive ultrasonic transducers under ambient conditions. The reactor vessel is a hollow stainless steel cylinder containing the slurry which includes a stirrer and a N.sub.2 gas source for directing gas bubbles through the slurry. Input and output transducers are connected to opposed lateral portions of the hollow cylinder for respectively directing sound waves through the slurry and receiving these sound waves after transmission through the slurry, where changes in sound wave velocity and amplitude can be used to measure slurry parameters. Ultrasonic adapters connect the transducers to the reactor vessel in a sealed manner and isolate the transducers from the hostile conditions within the vessel without ultrasonic signal distortion or losses.

  3. Ultrasound Analysis of Slurries

    DOE Patents [OSTI]

    Soong, Yee and Blackwell, Arthur G.

    2005-11-01

    An autoclave reactor allows for the ultrasonic analysis of slurry concentration and particle size distribution at elevated temperatures and pressures while maintaining the temperature- and pressure-sensitive ultrasonic transducers under ambient conditions. The reactor vessel is a hollow stainless steel cylinder containing the slurry which includes a stirrer and a N, gas source for directing gas bubbles through the slurry. Input and output transducers are connected to opposed lateral portions of the hollow cylinder for respectively directing sound waves through the slurry and receiving these sound waves after transmission through the slurry, where changes in sound wave velocity and amplitude can be used to measure slurry parameters. Ultrasonic adapters connect the transducers to the reactor vessel in a sealed manner and isolate the transducers from the hostile conditions within the vessel without ultrasonic signal distortion or losses.

  4. Aqueous coal slurry

    SciTech Connect (OSTI)

    Berggren, M.H.; Smit, F.J.; Swanson, W.W.

    1989-10-30

    A principal object of the invention is the provision of an aqueous coal slurry containing a dispersant, which is of low-cost and which contains very low or no levels of sodium, potassium, sulfur and other contaminants. In connection with the foregoing object, it is an object of the invention to provide an aqueous slurry containing coal and dextrin as a dispersant and to provide a method of preparing an aqueous coal slurry which includes the step of adding an effective amount of dextrin as a dispersant. The invention consists of certain novel features and a combination of parts hereinafter fully described, and particularly pointed out in the appended claims. 6 tabs.

  5. Abrasive swivel assembly and method

    DOE Patents [OSTI]

    Hashish, Mohamed; Marvin, Mark

    1989-01-01

    An abrasive swivel assembly for providing a rotating, particle-laden fluid stream and, ultimately, a rotating particle-laden fluid jet is disclosed herein. This assembly includes a tubular arrangement for providing a particle-free stream of fluid, means for rotating a section of the tubular arrangement, and means for introducing solid particles into the particle-free fluid stream at a point along the rotating tubular section, whereby to produce a particle-laden fluid stream. This last-mentioned stream can then be used in combination with a cooperating nozzle arrangement for providing a rotating particle-laden fluid jet. In an actual working embodiment, the fluid stream is of sufficiently high pressure so that the abrasive jet can be used as a cutting jet.

  6. Abrasive swivel assembly and method

    DOE Patents [OSTI]

    Hashish, Mohamed; Marvin, Mark

    1990-01-01

    An abrasive swivel assembly for providing a rotating, particle-laden fluid stream and, ultimately, a rotating particle-laden fluid jet is disclosed herein. This assembly includes a tubular arrangement for providing a particle-free stream of fluid, a swivel assembly for rotating a section of the tubular arrangement, and a tubular end section for introducing solid particles into the particle-free fluid stream at a point along the rotating tubular section, whereby to produce a particle-laden fluid stream. This last-mentioned stream can then be used in combination with a cooperating nozzle arrangement for providing a rotating particle-laden fluid jet. In an actual working embodiment, the fluid stream is of sufficiently high pressure so that the abrasive jet can be used as a cutting jet.

  7. Thermal reclamation of spent blasting abrasive

    SciTech Connect (OSTI)

    Bryan, B.G. ); Thomas, W.; Adema, C. )

    1990-01-01

    Abrasive blasting media is used to remove anticorrosive and antifoulant coatings from the hulls and tanks of US Navy ships. The total production of paint-contaminated spent abrasives from the eight US. Navy shipyards ranges from 75,000 to 100,000 tons per year. Most of this spent abrasive is disposed in landfills. Organic paint binders and heavy metals are present in the spent abrasives in concentrations sufficient to classify them as hazardous wastes in some states. In an effort to avoid the rising costs an long-term environmental liability associated with landfilling this waste, the US Navy has investigated various methods of reclaiming spent abrasives for reuse in hull- and tank-blasting operations. This paper discusses the results of a research and development project conducted under the Navy's Hazardous Waste Minimization Program to test a fluidized-bed sloped-grid (FBSG) reclaimer to determine if it could be used to recycle spent abrasive. Thirty tons of abrasive were processed and a product meeting military specifications for new abrasives was reclaimed. Blasting performance was also comparable to new abrasives. 3 refs., 1 fig., 2 tabs.

  8. Slurry reactor design studies

    SciTech Connect (OSTI)

    Fox, J.M.; Degen, B.D.; Cady, G.; Deslate, F.D.; Summers, R.L. ); Akgerman, A. ); Smith, J.M. )

    1990-06-01

    The objective of these studies was to perform a realistic evaluation of the relative costs of tublar-fixed-bed and slurry reactors for methanol, mixed alcohols and Fischer-Tropsch syntheses under conditions where they would realistically be expected to operate. The slurry Fischer-Tropsch reactor was, therefore, operated at low H{sub 2}/CO ratio on gas directly from a Shell gasifier. The fixed-bed reactor was operated on 2.0 H{sub 2}/CO ratio gas after adjustment by shift and CO{sub 2} removal. Every attempt was made to give each reactor the benefit of its optimum design condition and correlations were developed to extend the models beyond the range of the experimental pilot plant data. For the methanol design, comparisons were made for a recycle plant with high methanol yield, this being the standard design condition. It is recognized that this is not necessarily the optimum application for the slurry reactor, which is being proposed for a once-through operation, coproducing methanol and power. Consideration is also given to the applicability of the slurry reactor to mixed alcohols, based on conditions provided by Lurgi for an Octamix{trademark} plant using their standard tubular-fixed reactor technology. 7 figs., 26 tabs.

  9. Ceramic-bonded abrasive grinding tools

    DOE Patents [OSTI]

    Holcombe, Jr., Cressie E.; Gorin, Andrew H.; Seals, Roland D.

    1994-01-01

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  10. Ceramic-bonded abrasive grinding tools

    DOE Patents [OSTI]

    Holcombe, C.E. Jr.; Gorin, A.H.; Seals, R.D.

    1994-11-22

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  11. System and method for slurry handling

    SciTech Connect (OSTI)

    Steele, Raymond Douglas; Oppenheim, Judith Pauline

    2015-12-29

    A system includes a slurry depressurizing system that includes a liquid expansion system configured to continuously receive a slurry at a first pressure and continuously discharge the slurry at a second pressure. For example, the slurry depressurizing system may include an expansion turbine to expand the slurry from the first pressure to the second pressure.

  12. Suspended-slurry reactor

    DOE Patents [OSTI]

    None

    2016-03-22

    An apparatus for generating a large volume of gas from a liquid stream is disclosed. The apparatus includes a first channel through which the liquid stream passes. The apparatus also includes a layer of catalyst particles suspended in a solid slurry for generating gas from the liquid stream. The apparatus further includes a second channel through which a mixture of converted liquid and generated gas passes. A heat exchange channel heats the liquid stream. A wicking structure located in the second channel separates the gas generated from the converted liquid.

  13. DEHYDRATION OF DEUTERIUM OXIDE SLURRIES

    DOE Patents [OSTI]

    Hiskey, C.F.

    1959-03-10

    A method is presented for recovering heavy water from uranium oxide-- heavy water slurries. The method consists in saturating such slurries with a potassium nitrate-sodium nitrate salt mixture and then allowing the self-heat of the slurry to raise its temperature to a point slightly in excess of 100 deg C, thus effecting complete evaporation of the free heavy water from the slurry. The temperature of the slurry is then allowed to reach 300 to 900 deg C causing fusion of the salt mixture and expulsion of the water of hydration. The uranium may be recovered from the fused salt mixture by treatment with water to leach the soluble salts away from the uranium-containing residue.

  14. Streamline coal slurry letdown valve

    DOE Patents [OSTI]

    Platt, R.J.; Shadbolt, E.A.

    1983-11-08

    A streamlined coal slurry letdown valve is featured which has a two-piece throat comprised of a seat and seat retainer. The two-piece design allows for easy assembly and disassembly of the valve. A novel cage holds the two-piece throat together during the high pressure letdown. The coal slurry letdown valve has long operating life as a result of its streamlined and erosion-resistance surfaces. 5 figs.

  15. Streamline coal slurry letdown valve

    DOE Patents [OSTI]

    Platt, Robert J.; Shadbolt, Edward A.

    1983-01-01

    A streamlined coal slurry letdown valve is featured which has a two-piece throat comprised of a seat and seat retainer. The two-piece design allows for easy assembly and disassembly of the valve. A novel cage holds the two-piece throat together during the high pressure letdown. The coal slurry letdown valve has long operating life as a result of its streamlined and erosion-resistance surfaces.

  16. Medical ice slurry production device

    DOE Patents [OSTI]

    Kasza, Kenneth E.; Oras, John; Son, HyunJin

    2008-06-24

    The present invention relates to an apparatus for producing sterile ice slurries for medical cooling applications. The apparatus is capable of producing highly loaded slurries suitable for delivery to targeted internal organs of a patient, such as the brain, heart, lungs, stomach, kidneys, pancreas, and others, through medical size diameter tubing. The ice slurry production apparatus includes a slurry production reservoir adapted to contain a volume of a saline solution. A flexible membrane crystallization surface is provided within the slurry production reservoir. The crystallization surface is chilled to a temperature below a freezing point of the saline solution within the reservoir such that ice particles form on the crystallization surface. A deflector in the form of a reciprocating member is provided for periodically distorting the crystallization surface and dislodging the ice particles which form on the crystallization surface. Using reservoir mixing the slurry is conditioned for easy pumping directly out of the production reservoir via medical tubing or delivery through other means such as squeeze bottles, squeeze bags, hypodermic syringes, manual hand delivery, and the like.

  17. Coal slurry fuel supply and purge system

    DOE Patents [OSTI]

    McDowell, Robert E.; Basic, Steven L.; Smith, Russel M.

    1994-01-01

    A coal slurry fuel supply and purge system for a locomotive engines is disclosed which includes a slurry recirculation path, a stand-by path for circulating slurry during idle or states of the engine when slurry fuel in not required by the engine, and an engine header fluid path connected to the stand-by path, for supplying and purging slurry fuel to and from fuel injectors. A controller controls the actuation of valves to facilitate supply and purge of slurry to and from the fuel injectors. A method for supplying and purging coal slurry in a compression ignition engine is disclosed which includes controlling fluid flow devices and valves in a plurality of fluid paths to facilitate continuous slurry recirculation and supply and purge of or slurry based on the operating state of the engine.

  18. Coal-oil slurry preparation

    DOE Patents [OSTI]

    Tao, John C.

    1983-01-01

    A pumpable slurry of pulverized coal in a coal-derived hydrocarbon oil carrier which slurry is useful as a low-ash, low-sulfur clean fuel, is produced from a high sulfur-containing coal. The initial pulverized coal is separated by gravity differentiation into (1) a high density refuse fraction containing the major portion of non-coal mineral products and sulfur, (2) a lowest density fraction of low sulfur content and (3) a middlings fraction of intermediate sulfur and ash content. The refuse fraction (1) is gasified by partial combustion producing a crude gas product from which a hydrogen stream is separated for use in hydrogenative liquefaction of the middlings fraction (3). The lowest density fraction (2) is mixed with the liquefied coal product to provide the desired fuel slurry. Preferably there is also separately recovered from the coal liquefaction LPG and pipeline gas.

  19. Apparatus and method for transferring slurries

    DOE Patents [OSTI]

    Horton, J.R.

    1982-08-13

    Slurry is transferred to a high pressure region by pushing the slurry from the bottom of a transfer vessel with a pressurizing liquid admitted into the top of the vessel. While the pressurizing liquid is being introduced into the transfer vessel, pressurizing liquid which has mixed with slurry is drawn off from the transfer vessel at a point between its upper and lower ends.

  20. Supersonic coal water slurry fuel atomizer

    DOE Patents [OSTI]

    Becker, Frederick E.; Smolensky, Leo A.; Balsavich, John

    1991-01-01

    A supersonic coal water slurry atomizer utilizing supersonic gas velocities to atomize coal water slurry is provided wherein atomization occurs externally of the atomizer. The atomizer has a central tube defining a coal water slurry passageway surrounded by an annular sleeve defining an annular passageway for gas. A converging/diverging section is provided for accelerating gas in the annular passageway to supersonic velocities.

  1. Rheology of petroleum coke-water slurry

    SciTech Connect (OSTI)

    Prasad, M.; Mall, B.K.; Mukherjee, A.; Basu, S.K.; Verma, S.K.; Narasimhan, K.S.

    1998-07-01

    This paper reports the results of the studies carried out on the optimization of particle size distribution, the rheological characteristics and stability of highly loaded petroleum coke-water slurry using three additives. The solids loading achieved in the slurries were in the range of 65% to 75.6% depending on the additives used. Slurry viscosity varied between 267 to 424 mPas at 128 s{sup {minus}} shear rate. The petroleum coke-water slurries exhibited pseudoplastic characteristics with yield tending towards Bingham plastic as the solids loading progressively increased. The effect of addition of petroleum coke to the extent of 25% in coal-water slurry prepared from low ash Ledo coal of Makum field in Assam was also examined. The slurry containing coal-petroleum coke blend showed better stability, having shelf life of 7 days as compared to 5 days in the case of petroleum coke-water slurry.

  2. Decomposition Studies of Tetraphenylborate Slurries

    SciTech Connect (OSTI)

    Crawford, C.L.

    1997-05-06

    This report details the decomposition of aqueous (K,Na) slurries in concentrated salt solutions using a more complete candidate catalyst recipe, extended testing temperatures (40-70 degrees C) and test durations of approximately 1500 hours (9 weeks). This study uses recently developed High-Pressure Liquid Chromatography (HPLC) methods for analysis of tetraphenylborate (TPB-), triphenylborane (3PB) and diphenylborinic acid (2PB). All of the present tests involve non-radioactive simulants and do not include investigations of radiolysis effects.

  3. Advanced Mud System for Microhole Coiled Tubing Drilling

    SciTech Connect (OSTI)

    Kenneth Oglesby

    2008-12-01

    An advanced mud system was designed and key components were built that augment a coiled tubing drilling (CTD) rig that is designed specifically to drill microholes (less than 4-inch diameter) with advanced drilling techniques. The mud system was tailored to the hydraulics of the hole geometries and rig characteristics required for microholes and is capable of mixing and circulating mud and removing solids while being self contained and having zero discharge capability. Key components of this system are two modified triplex mud pumps (High Pressure Slurry Pumps) for advanced Abrasive Slurry Jetting (ASJ) and a modified Gas-Liquid-Solid (GLS) Separator for well control, flow return and initial processing. The system developed also includes an additional component of an advanced version of ASJ which allows cutting through most all materials encountered in oil and gas wells including steel, cement, and all rock types. It includes new fluids and new ASJ nozzles. The jetting mechanism does not require rotation of the bottom hole assembly or drill string, which is essential for use with Coiled Tubing (CT). It also has low reactive forces acting on the CT and generates cuttings small enough to be easily cleaned from the well bore, which is important in horizontal drilling. These cutting and mud processing components and capabilities compliment the concepts put forth by DOE for microhole coiled tubing drilling (MHTCTD) and should help insure the reality of drilling small diameter holes quickly and inexpensively with a minimal environmental footprint and that is efficient, compact and portable. Other components (site liners, sump and transfer pumps, stacked shakers, filter membranes, etc.. ) of the overall mud system were identified as readily available in industry and will not be purchased until we are ready to drill a specific well.

  4. Rheology of petroleum coke-water slurry

    SciTech Connect (OSTI)

    Prasad, M.; Mall, B.K.; Mukherjee, A.

    1998-04-01

    This paper reports the results of the studies carried out on the optimization of particle size distribution, the theological characteristics and stability of highly loaded petroleum coke-water slurry using three additives. The solids loading achieved in the slurries were in the range of 65% to 75.6% depending on the additives used. Slurry viscosity varied between 267 to 424 mPas at 128 s{sup -1} shear rate. The petroleum coke-water slurries exhibited pseudoplastic characteristics with yield tending towards Bingham plastic as the solids loading progressively increased.

  5. Cryogenic slurry for extinguishing underground fires

    DOE Patents [OSTI]

    Chaiken, Robert F. (Pittsburgh, PA); Kim, Ann G. (Pittsburgh, PA); Kociban, Andrew M. (Wheeling, WV); Slivon, Jr., Joseph P. (Tarentum, PA)

    1994-01-01

    A cryogenic slurry comprising a mixture of solid carbon dioxide particles suspended in liquid nitrogen is provided which is useful in extinguishing underground fires.

  6. Microwave sintering of sol-gel derived abrasive grain

    DOE Patents [OSTI]

    Plovnick, Ross; Celikkaya, Ahmet; Blake, Rodger D.

    1997-01-01

    A method is provided for making microwave-sintered, free flowing alpha alumina-based ceramic abrasive grain, under conditions effective to couple microwaves with calcined alpha alumina-based abrasive gain precursor and sinter it at a temperature of at least about 1150.degree. C.

  7. Characterization of coal-water slurry fuel sprays from diesel engine injectors

    SciTech Connect (OSTI)

    Caton, J.A.; Kihm, K.D.

    1993-06-01

    Experiments were conducted to characterize coal-water slurry fuel sprays from diesel engine injectors. Since the combustion event is a strong function of the fuel spray, full characterization of the spray is a necessity for successful engine design and for modeling of the combustion process. Two experimental facilities were used at TAMU to study the injection of coal slurry fuels. The first experimental facility incorporates General Electric locomotive engine components (injection pump, fuel line, and nozzle) and a specially designed diaphragm to separate the abrasive coal slurry fuel from the moving parts of the pump. The second experimental facility is based on an accumulator injector from General Electric. Instrumentation includes instantaneous needle lift and fuel line pressure. A pressurized visualization chamber was used to provide a spray environment which simulated the engine gas density and permitted the use of spray diagnostic techniques. The study was divided into two phases: (1) overall characterization of the spray, and (2) detailed droplet size and size distribution characterization. In addition to this overall characterization of the spray, the second phase of this study characterized the details of the atomization quality.

  8. Erosion Evaluation of a Slurry Mixer Tank with Computational Fluid Dynamics Methods

    SciTech Connect (OSTI)

    Lee, S

    2006-03-22

    This paper discusses the use of computational fluid dynamics (CFD) methods to understand and characterize erosion of the floor and internal structures in the slurry mixing vessels in the Defense Waste Processing Facility. An initial literature survey helped identify the principal drivers of erosion for a solids laden fluid: the solids content of the working fluid, the regions of recirculation and particle impact with the walls, and the regions of high wall shear. A series of CFD analyses was performed to characterize slurry-flow profiles, wall shear, and particle impingement distributions in key components such as coil restraints and the vessel floor. The calculations showed that the primary locations of high erosion resulting from abrasion were at the leading edge of the coil guide, the tank floor below the insert plate of the coil guide support, and the upstream lead-in plate. These modeling results based on the calculated high shear regions were in excellent agreement with the observed erosion sites in both location and the degree of erosion. Loss of the leading edge of the coil guide due to the erosion damage during the slurry mixing operation did not affect the erosion patterns on the tank floor. Calculations for a lower impeller speed showed similar erosion patterns but significantly reduced wall shear stresses.

  9. Design of slurry reactor for indirect liquefaction applications...

    Office of Scientific and Technical Information (OSTI)

    Design of slurry reactor for indirect liquefaction applications Citation Details In-Document Search Title: Design of slurry reactor for indirect liquefaction applications You ...

  10. Single stage high pressure centrifugal slurry pump

    DOE Patents [OSTI]

    Meyer, John W.; Bonin, John H.; Daniel, Arnold D.

    1984-03-27

    Apparatus is shown for feeding a slurry to a pressurized housing. An impeller that includes radial passages is mounted in the loose fitting housing. The impeller hub is connected to a drive means and a slurry supply means which extends through the housing. Pressured gas is fed into the housing for substantially enveloping the impeller in a bubble of gas.

  11. Method for forming an abrasive surface on a tool

    SciTech Connect (OSTI)

    Seals, R.D.; White, R.L.; Swindeman, C.J.; Kahl, W.K.

    1999-12-21

    A method for fabricating a tool used in cutting, grinding and machining operations, is provided. The method is used to deposit a mixture comprising an abrasive material and a bonding material on a tool surface. The materials are propelled toward the receiving surface of the tool substrate using a thermal spray process. The thermal spray process melts the bonding material portion of the mixture, but not the abrasive material. Upon impacting the tool surface, the mixture or composition solidifies to form a hard abrasive tool coating.

  12. Method for forming an abrasive surface on a tool

    DOE Patents [OSTI]

    Seals, Roland D.; White, Rickey L.; Swindeman, Catherine J.; Kahl, W. Keith

    1999-01-01

    A method for fabricating a tool used in cutting, grinding and machining operations, is provided. The method is used to deposit a mixture comprising an abrasive material and a bonding material on a tool surface. The materials are propelled toward the receiving surface of the tool substrate using a thermal spray process. The thermal spray process melts the bonding material portion of the mixture, but not the abrasive material. Upon impacting the tool surface, the mixture or composition solidifies to form a hard abrasive tool coating.

  13. Development and Testing of Abrasion Resistant Hard Coats For Polymer Film Reflectors: Preprint

    SciTech Connect (OSTI)

    Jorgensen, G.; Gee, R.; DiGrazia, M.

    2010-10-01

    Reflective polymer film technology can significantly reduce the cost of solar reflectors and installed Concentrated Solar Power (CSP) plants by both reduced material cost and lower weight. One challenge of polymer reflectors in the CSP environment pertains to contact cleaning methods typically used with glass mirrors. Such contact cleaning methods can scratch the surface of polymer reflectors and thereby reduce specular reflectance. ReflecTech, Inc. (a subsidiary of SkyFuel, Inc.) and the National Renewable Energy Laboratory (NREL) initiated a cooperative research and development agreement (CRADA) to devise and develop an abrasion resistant coating (ARC) suitable for deposition onto polymer based mirror film. A number of candidate ARC products were identified as candidate formulations. Industrial collaborators prepared samples having their ARCs deposited onto ReflecTech Mirror Film pre-laminated to aluminum sheet substrates. Samples were provided for evaluation and subjected to baseline (unweathered) and accelerated exposure conditions and subsequently characterized for abrasion resistance and adhesion. An advanced ARC product has been identified that exhibits outstanding initial abrasion resistance and adhesion to ReflecTech Mirror Film. These properties were also retained after exposure to the various accelerated stress conditions. This material has been successfully manufactured as a 1.5 m wide roll-to-roll construction in a production environment.

  14. Process for heating coal-oil slurries

    DOE Patents [OSTI]

    Braunlin, W.A.; Gorski, A.; Jaehnig, L.J.; Moskal, C.J.; Naylor, J.D.; Parimi, K.; Ward, J.V.

    1984-01-03

    Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec[sup [minus]1]. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72. 29 figs.

  15. Process for heating coal-oil slurries

    DOE Patents [OSTI]

    Braunlin, Walter A.; Gorski, Alan; Jaehnig, Leo J.; Moskal, Clifford J.; Naylor, Joseph D.; Parimi, Krishnia; Ward, John V.

    1984-01-03

    Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec.sup. -1. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72.

  16. Abrasion and Erosion testing of Materials used in Power Production...

    Office of Scientific and Technical Information (OSTI)

    of wear test procedures and equipment. Research capabilities at ARC include Pin-on-Drum, Pin-on-Disk, and Dry SandRubber Wheel abrasion tests, Jaw Crusher gouging test, ...

  17. Microhole Arrays / FLASH | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Microhole Arrays Drilled with Advanced Abrasive Slurry Jet Technology to Efficiently Exploit Enhanced Geothermal Systems CX-000663: Categorical Exclusion Determination MMW Drilling ...

  18. Method of protecting surfaces from abrasion and abrasion resistant articles of manufacture

    DOE Patents [OSTI]

    Hirschfeld, T.B.

    1988-06-09

    Surfaces of fabricated structures are protected from damage by impacting particulates by a coating of hard material formed as a mass of thin flexible filaments having root ends secured to the surface and free portions which can flex and overlap to form a resilient cushioning mat which resembles hair or fur. The filamentary coating covers the underlying surface with hard abrasion resistance material while also being compliant and capable of local accommodation to particle impacts. The coating can also function as thermal and/or acoustical insulation and has a friction reducing effect. 11 figs.

  19. Weldability of an abrasion-resistant steel

    SciTech Connect (OSTI)

    Adonyi, Y.; Domis, W.F.; Chen, C.C.

    1995-12-31

    The welding performance of a low-carbon-equivalent, abrasion-resistant steel newly developed for the mining industry was studied using a combination of simulative and actual weldability tests. The susceptibility to hydrogen-induced cracking in the weld-metal and heat-affected zones (HAZ), as well as the potential loss of strength and toughness in the HAZ, were evaluated. Simulative testing included the use of the Gleeble 1500 thermomechanical simulator to produce single and multiple-pass weld HAZ microstructures on CVN-size specimens. The effects of heat input, interpass temperature, and post-weld heat treatment (PWHT) on the HAZ microstructure and properties were determined. Additionally, a computer software was used to predict theoretical HAZ hardnesses and volume fraction of phases as a function of cooling rates. The actual welding tests included the Gapped Bead-on-Plate and the Y-groove tests to determine the weld-metal and HAZ susceptibility to hydrogen-induced cracking. Three heat inputs, two diffusible hydrogen and two weld-metal yield-strength levels were used for the actual welding stage. Good correlation was found between microstructure predictions, physical simulations, and actual weld testing results. The new steel was found to be highly weldable because of the low preheat required to avoid HAZ hydrogen induced cracking. All aspects of weld-metal and HAZ cracking behavior had to be addressed for a complete weldability characterization. It was also found that use of excessive heat inputs and PWHT should be avoided when welding this type of steels.

  20. Testing of Alternative Abrasives for Water-Jet Cutting at C Tank...

    Office of Scientific and Technical Information (OSTI)

    Testing of Alternative Abrasives for Water-Jet Cutting at C Tank Farm Citation Details In-Document Search Title: Testing of Alternative Abrasives for Water-Jet Cutting at C Tank ...

  1. Air blast type coal slurry fuel injector

    DOE Patents [OSTI]

    Phatak, R.G.

    1984-08-31

    A device to atomize and inject a coal slurry in the combustion chamber of an internal combustion engine is disclosed which eliminates the use of a conventional fuel injection pump/nozzle. The injector involves the use of compressed air to atomize and inject the coal slurry and like fuels. In one embodiment, the breaking and atomization of the fuel is achieved with the help of perforated discs and compressed air. In another embodiment, a cone shaped aspirator is used to achieve the breaking and atomization of the fuel. The compressed air protects critical bearing areas of the injector.

  2. Air blast type coal slurry fuel injector

    DOE Patents [OSTI]

    Phatak, Ramkrishna G.

    1986-01-01

    A device to atomize and inject a coal slurry in the combustion chamber of an internal combustion engine, and which eliminates the use of a conventional fuel injection pump/nozzle. The injector involves the use of compressed air to atomize and inject the coal slurry and like fuels. In one embodiment, the breaking and atomization of the fuel is achieved with the help of perforated discs and compressed air. In another embodiment, a cone shaped aspirator is used to achieve the breaking and atomization of the fuel. The compressed air protects critical bearing areas of the injector.

  3. Rapid Cooling Using Ice Slurries for Industrial and Medical Applications -

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Energy Innovation Portal Industrial Technologies Industrial Technologies Building Energy Efficiency Building Energy Efficiency Find More Like This Return to Search Rapid Cooling Using Ice Slurries for Industrial and Medical Applications Argonne National Laboratory Contact ANL About This Technology Schematic of distributed-load ice slurry building cooling system Schematic of distributed-load ice slurry building cooling system Endoscopic view of a swine kidney covered with ice slurry delivered

  4. Development of a thermal reclamation system for spent blasting abrasive

    SciTech Connect (OSTI)

    Bryan, B.B.; Mensinger, M.C.; Rehmat, A.G.

    1991-01-01

    Abrasive blasting is the most economical method for paint removal from large surface areas such as the hulls and tanks of oceangoing vessels. Tens of thousands of tons of spent abrasive are generated annually by blasting operations in private and US Navy shipyards. Some of this material is classified as hazardous waste, and nearly all of it is currently being either stockpiled or disposed in landfills. The rapid decline in available landfill space and corresponding rise in landfill tipping fees pose a severe problem for shipyard operators throughout the US. This paper discusses the results of a research and development program initiated by the Institute of Gas Technology and supported by the US Navy to develop and test a fluidized-bed thermal reclamation system for spent abrasive waste minimization. Bench- and pilot-scale reclaimer tests and reclaimed abrasive performance tests are described along with the current status of a program to build and test a 5-ton/hour prototype reclaimer at a US Navy shipyard.

  5. Therapeutic Hypothermia: Protective Cooling Using Medical Ice Slurry |

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Argonne National Laboratory Therapeutic Hypothermia: Protective Cooling Using Medical Ice Slurry Technology available for licensing: Proprietary method and equipment for making an ice slurry coolant to induce therapeutic hypothermia. Portable, automatic Advantageous for emergency care, cooling during surgeries, organ harvesting PDF icon ice_slurry

  6. CATALYTIC RECOMBINATION OF RADIOLYTIC GASES IN THORIUM OXIDE SLURRIES

    DOE Patents [OSTI]

    Morse, L.E.

    1962-08-01

    A method for the coinbination of hydrogen and oxygen in aqueous thorium oxide-uranium oxide slurries is described. A small amount of molybdenum oxide catalyst is provided in the slurry. This catalyst is applicable to the recombination of hydrogen and/or deuterium and oxygen produced by irradiation of the slurries in nuclear reactors. (AEC)

  7. SEPARATING LIQUID MODERATOR FROM A SLURRY TYPE REACTOR

    DOE Patents [OSTI]

    Vernon, H.C.

    1961-07-01

    A system for evaporating moderator such as D/sub 2/O from an irradiated slurry or sloution characterized by two successive evaproators is described. In the first of these the most troublesome radioactivity dissipates before the slurry becomes too thick to be pumped out; in the second the slurry, now easier to handle, can be safely reduced to a sludge.

  8. Freeforming objects with low-binder slurry

    DOE Patents [OSTI]

    Cesarano, III, Joseph; Calvert, Paul D.

    2000-01-01

    In a rapid prototyping system, a part is formed by depositing a bead of slurry that has a sufficient high concentration of particles to be pseudoplastic and almost no organic binders. After deposition the bead is heated to drive off sufficient liquid to cause the bead to become dilatant.

  9. Coal slurry combustion and technology. Volume 2

    SciTech Connect (OSTI)

    Not Available

    1983-01-01

    Volume II contains papers presented at the following sessions of the Coal Slurry Combustion and Technology Symposium: (1) bench-scale testing; (2) pilot testing; (3) combustion; and (4) rheology and characterization. Thirty-three papers have been processed for inclusion in the Energy Data Base. (ATT)

  10. Abrasion Testing of Critical Components of Hydrokinetic Devices

    SciTech Connect (OSTI)

    Worthington, Monty; Ali, Muhammad; Ravens, Tom

    2013-12-06

    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  11. Upgrading heavy oil using slurry processes

    SciTech Connect (OSTI)

    Del Bianco, A.; Panariti, N.; Marchionna, M.

    1995-11-01

    There is a growing interest in processes capable of converting heavy feedstocks (petroleum residues and heavy oils) into lower boiling products of high quality. The operational problems of upgrading heavy feeds relate to the presence of sulfur, nitrogen, metals, and considerable amounts of Conradson carbon residue. An efficient residue conversion process must be able to reduce the molecular weight of the feedstocks to material with boiling points below 550 C, increase the H-to-C ratio of the refined product, and remove heteroatoms and metals. Whereas the molecular weight reduction is normally achieved by C-C bond cracking above 400 C, often in the presence of acid catalysts, a higher H-to-C ratio can be obtained by either the rejection of carbon (as in coking) or the addition of hydrogen (as in hydrogenation processes). Slurry processes combine the flexibility of the carbon rejection with the high performance of the hydrogen addition processes. The origin of slurry processes is the Bergius-Pier technology (1920--1930) for the conversion of heavy oils and coal into distillates. Whereas the original Bergius-Pier technology did not use a catalyst, small amounts of inexpensive additives or finely dispersed hydrogenation catalysts can be used to increase the rates of the desired reactions. Catalysts can also inhibit coke formation by physically interfering with the coalescence of mesophase, which is the precursor of solid coke. Catalysts are used to reduce the severity of the process and to improve the quality of the products. Most of the research carried out in the past decade in the field of slurry processes has dealt with the identification of more effective and/or less expensive catalysts and the technological problems related to their use. Here the authors discuss both subjects, describing the path from the fundamental chemistry of dispersed catalytic systems to the development and initial commercialization of slurry processes.

  12. Survey of state water laws affecting coal slurry pipeline development

    SciTech Connect (OSTI)

    Rogozen, M.B.

    1980-11-01

    This report summarizes state water laws likely to affect the development of coal slurry pipelines. It was prepared as part of a project to analyze environmental issues related to energy transportation systems. Coal slurry pipelines have been proposed as a means to expand the existing transportation system to handle the increasing coal shipments that will be required in the future. The availability of water for use in coal slurry systems in the coal-producing states is an issue of major concern.

  13. Methods to enhance the characteristics of hydrothermally prepared slurry fuels

    DOE Patents [OSTI]

    Anderson, Chris M.; Musich, Mark A.; Mann, Michael D.; DeWall, Raymond A.; Richter, John J.; Potas, Todd A.; Willson, Warrack G.

    2000-01-01

    Methods for enhancing the flow behavior and stability of hydrothermally treated slurry fuels. A mechanical high-shear dispersion and homogenization device is used to shear the slurry fuel. Other improvements include blending the carbonaceous material with a form of coal to reduce or eliminate the flocculation of the slurry, and maintaining the temperature of the hydrothermal treatment between approximately 300.degree. to 350.degree. C.

  14. Oxidation of coal-water slurry feed to hydrogasifier

    DOE Patents [OSTI]

    Lee, Bernard S.

    1976-01-01

    An aqueous coal slurry is preheated, subjected to partial oxidation and vaporization by injection of high pressure oxygen and is introduced into a top section of a hydrogasifier in direct contact with hot methane-containing effluent gases where vaporization of the slurry is completed. The resulting solids are reacted in the hydrogasifier and the combined gases and vapors are withdrawn and subjected to purification and methanation to provide pipeline gas. The amount of oxygen injected into the slurry is controlled to provide the proper thermal balance whereby all of the water in the slurry can be evaporated in contact with the hot effluent gases from the hydrogasifier.

  15. Comparison of slurry versus fixed-bed reactor costs for indirect...

    Office of Scientific and Technical Information (OSTI)

    Comparison of slurry versus fixed-bed reactor costs for indirect liquefaction applications Citation Details In-Document Search Title: Comparison of slurry versus fixed-bed reactor ...

  16. Multi-stage slurry system used for grinding and polishing materials

    DOE Patents [OSTI]

    Hed, P. Paul; Fuchs, Baruch A.

    2001-01-01

    A slurry system draws slurry from a slurry tank via one of several intake pipes, where each pipe has an intake opening at a different depth in the slurry. The slurry is returned to the slurry tank via a bypass pipe in order to continue the agitation of the slurry. The slurry is then diverted to a delivery pipe, which supplies slurry to a polisher. The flow of slurry in the bypass pipe is stopped in order for the slurry in the slurry tank to begin to settle. As the polishing continues, slurry is removed from shallower depths in order to pull finer grit from the slurry. When the polishing is complete, the flow in the delivery pipe is ceased. The flow of slurry in the bypass pipe is resumed to start agitating the slurry. In another embodiment, the multiple intake pipes are replaced by a single adjustable pipe. As the slurry is settling, the pipe is moved upward to remove the finer grit near the top of the slurry tank as the polishing process continues.

  17. Lime slurry use at the Industrial Wastewater Pretreatment Facility

    SciTech Connect (OSTI)

    Rice, L.E.; Hughes, R.W.; Baggett, G.

    1996-04-01

    The use of lime slurry at the IWPF demonstrated many benefits. Hazardous chemical use was reduced, solids handling was improved, water quality was enhanced and there has been a cost savings. The lime slurry also enabled the plant to begin treating the soluble oil waste, which we were not able to do in the past.

  18. Solids flow rate measurement in dense slurries

    SciTech Connect (OSTI)

    Porges, K.G.; Doss, E.D.

    1993-09-01

    Accurate and rapid flow rate measurement of solids in dense slurries remains an unsolved technical problem, with important industrial applications in chemical processing plants and long-distance solids conveyance. In a hostile two-phase medium, such a measurement calls for two independent parameter determinations, both by non-intrusive means. Typically, dense slurries tend to flow in laminar, non-Newtonian mode, eliminating most conventional means that usually rely on calibration (which becomes more difficult and costly for high pressure and temperature media). These issues are reviewed, and specific solutions are recommended in this report. Detailed calculations that lead to improved measuring device designs are presented for both bulk density and average velocity measurements. Cross-correlation, chosen here for the latter task, has long been too inaccurate for practical applications. The cause and the cure of this deficiency are discussed using theory-supported modeling. Fluid Mechanics are used to develop the velocity profiles of laminar non-Newtonian flow in a rectangular duct. This geometry uniquely allows the design of highly accurate `capacitive` devices and also lends itself to gamma transmission densitometry on an absolute basis. An absolute readout, though of less accuracy, is also available from a capacitive densitometer and a pair of capacitive sensors yields signals suitable for cross-correlation velocity measurement.

  19. Sliding-gate valve for use with abrasive materials

    DOE Patents [OSTI]

    Ayers, Jr., William J.; Carter, Charles R.; Griffith, Richard A.; Loomis, Richard B.; Notestein, John E.

    1985-01-01

    The invention is a flow and pressure-sealing valve for use with abrasive solids. The valve embodies special features which provide for long, reliable operating lifetimes in solids-handling service. The valve includes upper and lower transversely slidable gates, contained in separate chambers. The upper gate provides a solids-flow control function, whereas the lower gate provides a pressure-sealing function. The lower gate is supported by means for (a) lifting that gate into sealing engagement with its seat when the gate is in its open and closed positions and (b) lowering the gate out of contact with its seat to permit abrasion-free transit of the gate between its open and closed positions. When closed, the upper gate isolates the lower gate from the solids. Because of this shielding action, the sealing surface of the lower gate is not exposed to solids during transit or when it is being lifted or lowered. The chamber containing the lower gate normally is pressurized slightly, and a sweep gas is directed inwardly across the lower-gate sealing surface during the vertical translation of the gate.

  20. Abrasion resistant coating and method of making the same

    DOE Patents [OSTI]

    Sordelet, Daniel J.; Besser, Matthew F.

    2001-06-05

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al--Cu--Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  1. Attrition and abrasion models for oil shale process modeling

    SciTech Connect (OSTI)

    Aldis, D.F.

    1991-10-25

    As oil shale is processed, fine particles, much smaller than the original shale are created. This process is called attrition or more accurately abrasion. In this paper, models of abrasion are presented for oil shale being processed in several unit operations. Two of these unit operations, a fluidized bed and a lift pipe are used in the Lawrence Livermore National Laboratory Hot-Recycle-Solid (HRS) process being developed for the above ground processing of oil shale. In two reports, studies were conducted on the attrition of oil shale in unit operations which are used in the HRS process. Carley reported results for attrition in a lift pipe for oil shale which had been pre-processed either by retorting or by retorting then burning. The second paper, by Taylor and Beavers, reported results for a fluidized bed processing of oil shale. Taylor and Beavers studied raw, retorted, and shale which had been retorted and then burned. In this paper, empirical models are derived, from the experimental studies conducted on oil shale for the process occurring in the HRS process. The derived models are presented along with comparisons with experimental results.

  2. SRC-water slurry rheology. Final technical report

    SciTech Connect (OSTI)

    Tewari, K.C.

    1984-02-01

    SRC-water slurries exhibit properties that qualify them for use as fuel in conventional oil-fired combustion facilities. However, to date, the slurries tested have shown storage instability, which requires constant agitation and recirculation to avoid sedimentation in the storage tanks. High viscosities of the material being evaluated hampered the test performance. A program was instituted to better understand the variables responsible for viscosity and static stability of these slurries. Effective additives and concentrations were determined. This report presents laboratory data demonstrating that solid concentration, particle size distribution, additive concentration, and slurry preparation technique influence the viscosity and stability characteristics of an SRC-water slurry. 7 references, 12 figures, 11 tables.

  3. Bubble column apparatus for separating wax from catalyst slurry

    DOE Patents [OSTI]

    Neathery, James K.; Davis, Burtron H.

    2004-07-13

    Novel methods and devices for production of liquid hydrocarbon products from gaseous reactants are disclosed. In one aspect, a method for separating a liquid hydrocarbon, typically a wax, from a catalyst containing slurry is provided, comprising passing the slurry through at least one downcomer extending from an overhead separation chamber and discharging into the bottom of a slurry bubble column reactor. The downcomer includes a cross-flow filtration element for separating a substantially particle-free liquid hydrocarbon for downstream processing. In another aspect, a method for promoting plug-flow movement in a recirculating slurry bubble column reactor is provided, comprising discharging the recirculating slurry into the reactor through at least one downcomer which terminates near the bottom of the reactor. Devices for accomplishing the above methods are also provided.

  4. Fuel injection of coal slurry using vortex nozzles and valves

    DOE Patents [OSTI]

    Holmes, Allen B.

    1989-01-01

    Injection of atomized coal slurry fuel into an engine combustion chamber is achieved at relatively low pressures by means of a vortex swirl nozzle. The outlet opening of the vortex nozzle is considerably larger than conventional nozzle outlets, thereby eliminating major sources of failure due to clogging by contaminants in the fuel. Control fluid, such as air, may be used to impart vorticity to the slurry and/or purge the nozzle of contaminants during the times between measured slurry charges. The measured slurry charges may be produced by a diaphragm pump or by vortex valves controlled by a separate control fluid. Fluidic circuitry, employing vortex valves to alternatively block and pass cool slurry fuel flow, is disclosed.

  5. Improved Fischer-Tropsch Slurry Reactors

    SciTech Connect (OSTI)

    Andrew Lucero

    2009-03-20

    The conversion of synthesis gas to hydrocarbons or alcohols involves highly exothermic reactions. Temperature control is a critical issue in these reactors for a number of reasons. Runaway reactions can be a serious safety issue, even raising the possibility of an explosion. Catalyst deactivation rates tend to increase with temperature, particularly of there are hot spots in the reactor. For alcohol synthesis, temperature control is essential because it has a large effect on the selectivity of the catalysts toward desired products. For example, for molybdenum disulfide catalysts unwanted side products such as methane, ethane, and propane are produced in much greater quantities if the temperature increases outside an ideal range. Slurry reactors are widely regarded as an efficient design for these reactions. In a slurry reactor a solid catalyst is suspended in an inert hydrocarbon liquid, synthesis gas is sparged into the bottom of the reactor, un-reacted synthesis gas and light boiling range products are removed as a gas stream, and heavy boiling range products are removed as a liquid stream. This configuration has several positive effects for synthesis gas reactions including: essentially isothermal operation, small catalyst particles to reduce heat and mass transfer effects, capability to remove heat rapidly through liquid vaporization, and improved flexibility on catalyst design through physical mixtures in addition to use of compositions that cannot be pelletized. Disadvantages include additional mass transfer resistance, potential for significant back-mixing on both the liquid and gas phases, and bubble coalescence. In 2001 a multiyear project was proposed to develop improved FT slurry reactors. The planned focus of the work was to improve the reactors by improving mass transfer while considering heat transfer issues. During the first year of the project the work was started and several concepts were developed to prepare for bench-scale testing. Power

  6. ANALYSIS OF VENTING OF A RESIN SLURRY

    SciTech Connect (OSTI)

    Laurinat, J.; Hensel, S.

    2012-03-27

    A resin slurry venting analysis was conducted to address safety issues associated with overpressurization of ion exchange columns used in the Purex process at the Savannah River Site (SRS). If flow to these columns were inadvertently interrupted, an exothermic runaway reaction could occur between the ion exchange resin and the nitric acid used in the feed stream. The nitric acid-resin reaction generates significant quantities of noncondensable gases, which would pressurize the column. To prevent the column from rupturing during such events, rupture disks are installed on the column vent lines. The venting analysis models accelerating rate calorimeter (ARC) tests and data from tests that were performed in a vented test vessel with a rupture disk. The tests showed that the pressure inside the test vessel continued to increase after the rupture disk opened, though at a slower rate than prior to the rupture. Calculated maximum discharge rates for the resin venting tests exceeded the measured rates of gas generation, so the vent size was sufficient to relieve the pressure in the test vessel if the vent flow rate was constant. The increase in the vessel pressure is modeled as a transient phenomenon associated with expansion of the resin slurry/gas mixture upon rupture of the disk. It is postulated that the maximum pressure at the end of this expansion is limited by energy minimization to approximately 1.5 times the rupture disk burst pressure. The magnitude of this pressure increase is consistent with the measured pressure transients. The results of this analysis demonstrate the need to allow for a margin between the design pressure and the rupture disk burst pressure in similar applications.

  7. Slurry fired heater cold-flow modelling

    SciTech Connect (OSTI)

    Moujaes, S.F.

    1983-07-01

    This report summarizes the experimental and theoretical work leading to the scale-up of the SRC-I Demonstration Plant slurry fired heater. The scale-up involved a theoretical model using empirical relations in the derivation, and employed variables such as flow conditions, liquid viscosity, and slug frequency. Such variables have been shown to affect the heat transfer characteristics ofthe system. The model assumes that, if all other variables remain constant, the heat transfer coefficient can be scaled up proportional to D/sup -2/3/ (D = inside diameter of the fired heater tube). All flow conditions, liquid viscosities, and pipe inclinations relevant to the demonstration plant have indicated a slug flow regime in the slurry fired heater. The annular and stratified flow regimes should be avoided to minimize the potential for excessive pipe erosion and to decrease temperature gradients along the pipe cross section leading to coking and thermal stresses, respectively. Cold-flow studies in 3- and 6.75-in.-inside-diameter (ID) pipes were conducted to determine the effect of scale-up on flow regime, slug frequency, and slug dimensions. The developed model assumes that conduction heat transfer occurs through the liquid film surrounding the gas slug and laminar convective heat transfer to the liquid slug. A weighted average of these two heat transfer mechanisms gives a value for the average pipe heat transfer coefficient. The cold-flow work showed a decrease in the observed slug frequency between the 3- and 6.75-ID pipes. Data on the ratio of gas to liquid slug length in the 6.75-in. pipe are not yet complete, but are expected to yield generally lower values than those obtained in the 3-in. pipe; this will probably affect the scale-up to demonstration plant conditions. 5 references, 15 figures, 7 tables.

  8. Fluid bed dryer efficient with abrasive copper concentrate

    SciTech Connect (OSTI)

    Marczeski, C.D.; Hodel, A.E.

    1985-11-01

    Thermally efficient dryers were needed to remove 11-12% moisture from very fine (70%, -325 mesh), copper concentrate at Asarco, Inc., in Hayden, AZ. More than 128 t/hr of the wet, dust-like material produced by the copper mine's grinders had to be made bone dry (0.1% moisture) before being fed to a flash smelting furnace. Two 12 ft diam fluidized bed dryers, each with a capacity of 64 wet t/hr, were installed to dry the copper concentrate. Each dryer's push/pull air system employs a 1250 hp fluidizing air fan to provide air at 80 in (wc) static pressure. A natural gas fired heater raises the air temperature to 600/sup 0/F to dry the dense (100 lb/cu ft bulk density) ore. The dense, wet copper concentrate is fed to the dryer from the top, countercurrent to the flow of the light, dry product. Drying begins when the wet feed reaches the fluidized bed of gravel rock. Lighter, dried material is conveyed by the air back to the top of the dryer and out through a duct to the baghouse. The throughput of the dryer is determined by the wetness of the concentrate and the temperature of the fluidizing air. Asarco, Inc. has found the fluid bed drying system simple and efficient to operate. Fuel gas consumption of the dryer is on the order of 1000 cu ft/ton of wet feed. The abrasion resistant lining provided in the dryer (a hard brick lining in the rock bed zone; castable refractory in the top and in the ducting) and ceramic tiles at the inlet of the dust collector have been effective in long term operation with the highly abrasive product.

  9. Chemical Hydride Slurry for Hydrogen Production and Storage

    SciTech Connect (OSTI)

    McClaine, Andrew W

    2008-09-30

    The purpose of this project was to investigate and evaluate the attractiveness of using a magnesium chemical hydride slurry as a hydrogen storage, delivery, and production medium for automobiles. To fully evaluate the potential for magnesium hydride slurry to act as a carrier of hydrogen, potential slurry compositions, potential hydrogen release techniques, and the processes (and their costs) that will be used to recycle the byproducts back to a high hydrogen content slurry were evaluated. A 75% MgH2 slurry was demonstrated, which was just short of the 76% goal. This slurry is pumpable and storable for months at a time at room temperature and pressure conditions and it has the consistency of paint. Two techniques were demonstrated for reacting the slurry with water to release hydrogen. The first technique was a continuous mixing process that was tested for several hours at a time and demonstrated operation without external heat addition. Further work will be required to reduce this design to a reliable, robust system. The second technique was a semi-continuous process. It was demonstrated on a 2 kWh scale. This system operated continuously and reliably for hours at a time, including starts and stops. This process could be readily reduced to practice for commercial applications. The processes and costs associated with recycling the byproducts of the water/slurry reaction were also evaluated. This included recovering and recycling the oils of the slurry, reforming the magnesium hydroxide and magnesium oxide byproduct to magnesium metal, hydriding the magnesium metal with hydrogen to form magnesium hydride, and preparing the slurry. We found that the SOM process, under development by Boston University, offers the lowest cost alternative for producing and recycling the slurry. Using the H2A framework, a total cost of production, delivery, and distribution of $4.50/kg of hydrogen delivered or $4.50/gge was determined. Experiments performed at Boston

  10. Characterization and dispersion of pollutant releases from the abrasive blasting of lead paint from steel bridges

    SciTech Connect (OSTI)

    Lee, M.; Rana, B.

    1999-07-01

    The characterization of airborne and spent material for abrasive blasting of steel paint was performed as part of the Environmental Impact Statement for Lead Paint Removal Operations on New York City Department of Transportation Bridges1. Laboratory tests were performed on painted steel components of the Williamsburg Bridge, to determine the sizes of particles typically released into the air as aerosol and onto the ground as bulk material, as a result of accidental releases from abrasive blasting operations. Two of the most commonly used abrasives for paint removal on steel structures, recyclable steel grit and expendable abrasives were subjected to the laboratory tests. The results of the tests were used to determine the percentage of existing paint and abrasive which becomes airborne and the resultant particle size distributions, which were employed in the air quality concentration and deposition modeling for the EIS. Particle size distributions of the airborne material indicated that the profiles of airborne lead and particulate matter have a mean particle size between 15 and 21 microns. Spent abrasives and paint chips that settle on the floor are larger in size with a mean diameter greater than 259 microns, although up to 6% of this material has a mean diameter less than 50 microns. The percentage of paint and expendable abrasives that become airborne as a result of abrasive blasting were estimated to be as high as 9.0 and 12.4%, respectively. Potential release rates were derived for total accumulation (duration of the project), annual, quarterly, 24-hour, and 1-hour time averaging periods for abrasives, lead, and other metals. Pollutant releases were simulated as individual sources at multiple release heights with the Environment Protection Agency's ISC3ST model for six representative bridges near potential places of public exposure.

  11. Slurry Retrieval, Pipeline Transport & Plugging and Mixing Workshop

    Office of Environmental Management (EM)

    Gary L. Smith - Office of Waste Processing (EM-21) Slurry Retrieval, Pipeline Transport & Plugging and Mixing Workshop 1 Dr. Gary L. Smith - Office of Waste Processing (EM-21) Dr. ...

  12. Suspended-slurry reactor (Patent) | SciTech Connect

    Office of Scientific and Technical Information (OSTI)

    An apparatus for generating a large volume of gas from a liquid stream is disclosed. The ... catalyst particles suspended in a solid slurry for generating gas from the liquid stream. ...

  13. Abrasive wear by coal-fueled diesel engine and related particles

    SciTech Connect (OSTI)

    Ives, L.K. )

    1992-09-01

    The development of commercially viable diesel engines that operate directly on pulverized coal-fuels will require solution to the problem of severe abrasive wear. The purpose of the work described in this report was to investigate the nature of the abrasive wear problem. Analytical studies were carried out to determine the characteristics of the coal-fuel and associated combustion particles responsible for abrasion. Laboratory pinon-disk wear tests were conducted on oil-particle mixtures to determine the relationship between wear rate and a number of different particle characteristics, contact parameters, specimen materials properties, and other relevant variables.

  14. Slurry burner for mixture of carbonaceous material and water

    DOE Patents [OSTI]

    Nodd, Dennis G.; Walker, Richard J.

    1987-01-01

    A carbonaceous material-water slurry burner includes a high pressure tip-emulsion atomizer for directing a carbonaceous material-water slurry into a combustion chamber for burning therein without requiring a support fuel or oxygen enrichment of the combustion air. Introduction of the carbonaceous material-water slurry under pressure forces it through a fixed atomizer wherein the slurry is reduced to small droplets by mixing with an atomizing air flow and directed into the combustion chamber. The atomizer includes a swirler located immediately adjacent to where the fuel slurry is introduced into the combustion chamber and which has a single center channel through which the carbonaceous material-water slurry flows into a plurality of diverging channels continuous with the center channel from which the slurry exits the swirler immediately adjacent to an aperture in the combustion chamber. The swirler includes a plurality of slots around its periphery extending the length thereof through which the atomizing air flows and by means of which the atomizing air is deflected so as to exert a maximum shear force upon the carbonaceous material-water slurry as it exits the swirler and enters the combustion chamber. A circulating coolant system or boiler feed water is provided around the periphery of the burner along the length thereof to regulate burner operating temperature, eliminate atomizer plugging, and inhibit the generation of sparklers, thus increasing combustion efficiency. A secondary air source directs heated air into the combustion chamber to promote recirculation of the hot combustion gases within the combustion chamber.

  15. Technical Report on NETL's Non Newtonian Multiphase Slurry Workshop: A path forward to understanding non-Newtonian multiphase slurry flows

    SciTech Connect (OSTI)

    Edited by Guenther, Chris; Garg, Rahul

    2013-08-19

    The Department of Energy’s (DOE) National Energy Technology Laboratory (NETL) sponsored a workshop on non-Newtonian multiphase slurry at NETL’s Morgantown campus August 19 and 20, 2013. The objective of this special two-day meeting of 20-30 invited experts from industry, National Labs and academia was to identify and address technical issues associated with handling non-Newtonian multiphase slurries across various facilities managed by DOE. Particular emphasis during this workshop was placed on applications managed by the Office of Environmental Management (EM). The workshop was preceded by two webinars wherein personnel from ORP and NETL provided background information on the Hanford WTP project and discussed the critical design challenges facing this project. In non-Newtonian fluids, viscosity is not constant and exhibits a complex dependence on applied shear stress or deformation. Many applications under EM’s tank farm mission involve non-Newtonian slurries that are multiphase in nature; tank farm storage and handling, slurry transport, and mixing all involve multiphase flow dynamics, which require an improved understanding of the mechanisms responsible for rheological changes in non-Newtonian multiphase slurries (NNMS). To discuss the issues in predicting the behavior of NNMS, the workshop focused on two topic areas: (1) State-of-the-art in non-Newtonian Multiphase Slurry Flow, and (2) Scaling up with Confidence and Ensuring Safe and Reliable Long-Term Operation.

  16. Development of a two-body wet abrasion test method with attention...

    Office of Scientific and Technical Information (OSTI)

    SiC grinding papers were used under fixed load and speed to rank the abrasive wear of seven alloy steels, some of which are candidates for drill cones for geothermal drilling. ...

  17. Novel techniques for slurry bubble column hydrodynamics

    SciTech Connect (OSTI)

    Dudukovic, M.P.

    1999-05-14

    The objective of this cooperative research effort between Washington University, Ohio State University and Exxon Research Engineering Company was to improve the knowledge base for scale-up and operation of slurry bubble column reactors for syngas conversion and other coal conversion processes by increased reliance on experimentally verified hydrodynamic models. During the first year (July 1, 1995--June 30, 1996) of this three year program novel experimental tools (computer aided radioactive particle tracking (CARPT), particle image velocimetry (PIV), heat probe, optical fiber probe and gamma ray tomography) were developed and tuned for measurement of pertinent hydrodynamic quantities, such as velocity field, holdup distribution, heat transfer and bubble size. The accomplishments were delineated in the First Technical Annual Report. The second year (July, 1996--June 30, 1997) was spent on further development and tuning of the novel experimental tools (e.g., development of Monte Carlo calibration for CARPT, optical probe development), building up the hydrodynamic data base using these tools and comparison of the two techniques (PIV and CARPT) for determination of liquid velocities. A phenomenological model for gas and liquid backmixing was also developed. All accomplishments were summarized in the Second Annual Technical Report. During the third and final year of the program (July 1, 1997--June 30, 1998) and during the nine months no cost extension, the high pressure facility was completed and a set of data was taken at high pressure conditions. Both PIV, CT and CARPT were used. More fundamental hydrodynamic modeling was also undertaken and model predictions were compared to data. The accomplishments for this period are summarized in this report.

  18. Coal slurry pipelines: Blach Mesa and future projects

    SciTech Connect (OSTI)

    Brolick, H.J.

    1998-12-31

    Most people in the mining industry have some familiarity with pipelining of minerals in slurry form, however, many may not realize the extent that mineral slurry pipeline transport is used throughout the world. The author is referring to the shipment of the minerals in the raw or concentrate form, not tailings pipelines which are also commonplace in the minerals industry. There are over forty mineral pipelines around the world. The list covers a wide range of minerals, including copper ore concentrate, iron ore concentrate, limestone, phosphate concentrate, kaolin, Gilsonite and gold ore, with only eleven of the mineral pipelines located in the USA. It should be noted that one of the earliest slurry pipelines was a 108 mile coal slurry pipeline in Ohio, which started up in 1957. The pipeline only operated until 1963 when a railroad company literally bought out the transportation contract. This really was the beginning of the unit train concept. Each mineral has specific physical and chemical characteristics to be considered when evaluating transport by pipeline. The processing required at the pipeline origin, as well as at the pipeline termination, are also important factors in determining slurry pipeline feasibility. Transport distance, annual volume, and continuity of shipments are other important factors. One of the most difficult minerals to transport as a slurry is coal because the specific gravity is closer to water than most other minerals. Thus, the fine balance of creating enough fine particles to serve as a carrier for the coarser material, while at the same time having a material that can be economically dewatered is very sensitive and technical designs will vary with types of coal. Additionally, since coal is purchased for its thermal value, excess surface moisture can lower the value of the coal to the customer. One of the most successful slurry pipeline operations, and the only current operating long-distance coal slurry pipeline is the Black Mesa

  19. Testing of Alternative Abrasives for Water-Jet Cutting at C Tank Farm

    SciTech Connect (OSTI)

    Krogstad, Eirik J.

    2013-08-01

    Legacy waste from defense-related activities at the Hanford Site has predominantly been stored in underground tanks, some of which have leaked; others may be at risk to do so. The U.S. Department of Energys goal is to empty the tanks and transform their contents into more stable waste forms. To do so requires breaking up, and creating a slurry from, solid wastes in the bottoms of the tanks. A technology developed for this purpose is the Mobile Arm Retrieval System. This system is being used at some of the older single shell tanks at C tank farm. As originally planned, access ports for the Mobile Arm Retrieval System were to be cut using a high- pressure water-jet cutter. However, water alone was found to be insufficient to allow effective cutting of the steel-reinforced tank lids, especially when cutting the steel reinforcing bar (rebar). The abrasive added in cutting the hole in Tank C-107 was garnet, a complex natural aluminosilicate. The hardness of garnet (Mohs hardness ranging from H 6.5 to 7.5) exceeds that of solids currently in the tanks, and was regarded to be a threat to Hanford Waste Treatment and Immobilization Plant systems. Olivine, an iron-magnesium silicate that is nearly as hard as garnet (H 6.5 to 7), has been proposed as an alternative to garnet. Pacific Northwest National Laboratory proposed to test pyrite (FeS2), whose hardness is slightly less (H 6 to 6.5) for 1) cutting effectiveness, and 2) propensity to dissolve (or disintegrate by chemical reaction) in chemical conditions similar to those of tank waste solutions. Cutting experiments were conducted using an air abrader system and a National Institute of Standards and Technology Standard Reference Material (SRM 1767 Low Alloy Steel), which was used as a surrogate for rebar. The cutting efficacy of pyrite was compared with that of garnet and olivine in identical size fractions. Garnet was found to be most effective in removing steel from the target; olivine and pyrite were less effective

  20. Combined on-board hydride slurry storage and reactor system and process for hydrogen-powered vehicles and devices

    DOE Patents [OSTI]

    Brooks, Kriston P; Holladay, Jamelyn D; Simmons, Kevin L; Herling, Darrell R

    2014-11-18

    An on-board hydride storage system and process are described. The system includes a slurry storage system that includes a slurry reactor and a variable concentration slurry. In one preferred configuration, the storage system stores a slurry containing a hydride storage material in a carrier fluid at a first concentration of hydride solids. The slurry reactor receives the slurry containing a second concentration of the hydride storage material and releases hydrogen as a fuel to hydrogen-power devices and vehicles.

  1. Study on rheological characteristics of petroleum coke residual oil slurry

    SciTech Connect (OSTI)

    Shou Weiyi; Xu Xiaoming; Cao Xinyu

    1997-07-01

    We have embarked on a program to develop petroleum coke residual oil slurry (POS) as an alternative fuel for existing oil-fired boilers. The industrial application of petroleum coke residual oil slurry requires full knowledge of its flow behavior. This paper will present the results of an experimental investigation undertaken to study the Theological properties using a rotating viscometer at shear rate up to 996 s{sup -1}. The effects of temperature, concentration, particle size distribution and additives are also investigated. The experiments show that petroleum coke residual oil slurry exhibits pseudoplastic behavior, which has favorable viscosity property under a certain condition and has broad prospect to be applied on oil-fired boilers.

  2. Slurry burner for mixture of carbonaceous material and water

    DOE Patents [OSTI]

    Nodd, D.G.; Walker, R.J.

    1985-11-05

    The present invention is intended to overcome the limitations of the prior art by providing a fuel burner particularly adapted for the combustion of carbonaceous material-water slurries which includes a stationary high pressure tip-emulsion atomizer which directs a uniform fuel into a shearing air flow as the carbonaceous material-water slurry is directed into a combustion chamber, inhibits the collection of unburned fuel upon and within the atomizer, reduces the slurry to a collection of fine particles upon discharge into the combustion chamber, and regulates the operating temperature of the burner as well as primary air flow about the burner and into the combustion chamber for improved combustion efficiency, no atomizer plugging and enhanced flame stability.

  3. Co-firing coal-water slurry in low-NOx burners: Experience at...

    Office of Scientific and Technical Information (OSTI)

    Technical Report: Co-firing coal-water slurry in low-NOx burners: Experience at Penelecs Seward Station Citation Details In-Document Search Title: Co-firing coal-water slurry in ...

  4. Method and apparatus for in-situ drying investigation and optimization of slurry drying methodology

    DOE Patents [OSTI]

    Armstrong, Beth L.; Daniel, Claus; Howe, Jane Y.; Kiggans, Jr, James O.; Sabau, Adrian S.; Wood, III, David L.; Kalnaus, Sergiy

    2016-05-10

    A method of drying casted slurries that includes calculating drying conditions from an experimental model for a cast slurry and forming a cast film. An infrared heating probe is positioned on one side of the casted slurry and a thermal probe is positioned on an opposing side of the casted slurry. The infrared heating probe may control the temperature of the casted slurry during drying. The casted slurry may be observed with an optical microscope, while applying the drying conditions from the experimental model. Observing the casted slurry includes detecting the incidence of micro-structural changes in the casted slurry during drying to determine if the drying conditions from the experimental model are optimal.

  5. Steam Explosions in Slurry-fed Ceramic Melters

    SciTech Connect (OSTI)

    Carter, J.T.

    2001-03-28

    This report assesses the potential and consequences of a steam explosion in Slurry Feed Ceramic Melters (SFCM). The principles that determine if an interaction is realistically probable within a SFCM are established. Also considered are the mitigating effects due to dissolved, non-condensable gas(es) and suspended solids within the slurry feed, radiation, high glass viscosity, and the existence of a cold cap. The report finds that, even if any explosion were to occur, however, it would not be large enough to compromise vessel integrity.

  6. Method for freeforming objects with low-binder slurry

    DOE Patents [OSTI]

    Cesarano, III, Joseph; Calvert, Paul D.

    2002-01-01

    In a rapid prototyping system, a part is formed by depositing a bead of slurry that has a sufficient high concentration of particles to be pseudoplastic and almost no organic binders. After deposition the bead is heated to drive off sufficient liquid to cause the bead to become dilatant.

  7. Design of slurry reactor for indirect liquefaction applications. Final report

    SciTech Connect (OSTI)

    Prakash, A.; Bendale, P.G.

    1991-12-31

    The objective of this project is to design and model a conceptual slurry reactor for two indirect liquefaction applications; (1) production of methanol and (2) production of hydrocarbon fuels via Fischer-Tropsch route. A slurry reactor is defined here as a three-phase bubble column reactor using a fine catalyst particle suspension in a high molecular weight liquid. The feed gas is introduced through spargers. It then bubbles through the column providing the agitation necessary for catalyst suspension and mass transfer. The reactor models for the two processes have been formulated using computer simulation. Process data, kinetic and thermodynamic data, heat and mass transfer data and hydrodynamic data have been used in the mathematical models to describe the slurry reactor for each of the two processes. Available data from process development units and demonstration units were used to test and validate the models. Commercial size slurry reactors for methanol and Fischer-Tropsch synthesis were sized using reactor models developed in this report.

  8. METHOD OF MAKING UO$sub 2$-Bi SLURRIES

    DOE Patents [OSTI]

    Hahn, H.T.

    1960-05-24

    A process is given of preparing an easily dispersible slurry of uranium dioxide in bismuth. A mixture of bismuth oxide, uranium, and bismuth are heated in a capsule to a temperature over the melting point of bismuth oxide. The amount of bismuth oxide used is less than that stoichiometrically required because the oxygen in the capsule also enters into the reaction.

  9. Apparatus for converting biomass to a pumpable slurry

    DOE Patents [OSTI]

    Ergun, Sabri; Schaleger, Larry L.; Wrathall, James A.; Yaghoubzadeh, Nasser

    1986-01-01

    An apparatus used in the pretreatment of wood chips in a process for converting biomass to a liquid hydrocarbonaceous fuel. The apparatus functions to break down the wood chips to a size distribution that can be readily handled in a slurry form. Low maintenance operation is obtained by hydrolyzing the chips in a pressure vessel having no moving parts.

  10. NOVEL SLURRY PHASE DIESEL CATALYSTS FOR COAL-DERIVED SYNGAS

    SciTech Connect (OSTI)

    Dr. Dragomir B. Bukur; Dr. Ketil Hanssen; Alec Klinghoffer; Dr. Lech Nowicki; Patricia O'Dowd; Dr. Hien Pham; Jian Xu

    2001-01-07

    This report describes research conducted to support the DOE program in novel slurry phase catalysts for converting coal-derived synthesis gas to diesel fuels. The primary objective of this research program is to develop attrition resistant catalysts that exhibit high activities for conversion of coal-derived syngas.

  11. Hanford Waste Vitrification Plant full-scale feed preparation testing with water and process simulant slurries

    SciTech Connect (OSTI)

    Gaskill, J.R.; Larson, D.E.; Abrigo, G.P.

    1996-03-01

    The Hanford Waste Vitrification Plant was intended to convert selected, pretreated defense high-level waste and transuranic waste from the Hanford Site into a borosilicate glass. A full-scale testing program was conducted with nonradioactive waste simulants to develop information for process and equipment design of the feed-preparation system. The equipment systems tested included the Slurry Receipt and Adjustment Tank, Slurry Mix Evaporator, and Melter-Feed Tank. The areas of data generation included heat transfer (boiling, heating, and cooling), slurry mixing, slurry pumping and transport, slurry sampling, and process chemistry. 13 refs., 129 figs., 68 tabs.

  12. Slurry atomizer for a coal-feeder and dryer used to provide coal at gasifier pressure

    DOE Patents [OSTI]

    Loth, John L.; Smith, William C.; Friggens, Gary R.

    1982-01-01

    The present invention is directed to a coal-water slurry atomizer for use a high-pressure dryer employed in a pumping system utilized to feed coal into a pressurized coal gasifier. The slurry atomizer is provided with a venturi, constant area slurry injection conduit, and a plurality of tangentially disposed steam injection ports. Superheated steam is injected into the atomizer through these ports to provide a vortical flow of the steam, which, in turn, shears slurry emerging from the slurry injection conduit. The droplets of slurry are rapidly dispersed in the dryer through the venturi where the water is vaporized from the slurry by the steam prior to deleterious heating of the coal.

  13. Investigation of abrasion in AlMgO metal matrix composites

    SciTech Connect (OSTI)

    Muharr em Pul; alin, Recep; Gl, Ferhat

    2014-12-15

    In this study, the effects of reinforcement volume fractions on abrasive wear behavior were examined in AlMgO reinforced metal matrix composites of 5%, 10% and 15% reinforcement volume ratios produced by melt-stirring. Abrasive wear tests were carried out by 60, 80 and 100 mesh sized Al{sub 2}O{sub 3} abrasive papers and pin-on-disc wear test apparatus under 10, 20 and 30 N loads at 0.2 m/s sliding speed. The mechanical properties such as hardness and fracture strength were determined. Subsequent to the wear tests, the microstructures of worn surfaces were examined by scanning electron microscope analyses. While increased MgO reinforcement volume fraction in the composite resulted increased hardness, fracture strength was determined to decrease. Additionally, it was found that increased MgO reinforcement volume fraction in the composite was accompanied with increased wear loss and porosity as well as reinforcement volume ratio was identified to be significant determinants of abrasive wear behavior.

  14. Slurry phase Fischer-Tropsch synthesis process development

    SciTech Connect (OSTI)

    Bhatt, B.L.; Tijm, P.J.A.

    1998-12-31

    Fischer-Tropsch synthesis can convert a variety of synthesis gas mixtures produced from both coal and natural gas to obtain hydrocarbons, which can be further processed to manufacture automotive fuels. As the Fischer-Tropsch reaction is highly exothermic, a slurry phase reactor offers a significant advantage over the traditional fixed bed reactor for heat management. Since 1992, Air Products and DOE have been developing the slurry phase Fischer-Tropsch synthesis process with help of a number of industrial partners. This paper discusses the evolution of the technology through four pilot plant campaigns conducted at DOE`s Alternative Fuels Development Unit in LaPorte, Texas. Key issues such as catalyst-wax separation, reactor productivity improvements, reactor temperature control, and in-situ activation are addressed.

  15. Instrumentation to Monitor Transient Developing Periodic Flow in Newtonian Slurries

    SciTech Connect (OSTI)

    Bamberger, Judith A.; Enderlin, Carl W.

    2014-08-03

    This paper describes measurement techniques developed and applied to characterize solids mobilization and mixing of Newtonian slurries that are subjected to transient, periodic, developing flows. Metrics to characterize mobilization and mixing are the just suspended velocity (UJS) and the cloud height (HC). Two ultrasonic instruments to characterize pulse jet mixing of slurries were developed and deployed to measure related metrics: the thickness of the settled bed (used to determine mobilization) and the concentration within the cloud as a function of elevation [C(Z)]. A second method, continuous sample extraction, characterization, and reinsertion was successfully used to measure average density and characterize the concentration within the cloud. Testing focused on mixing vessels using intermitent jet mixers oriented vertically downward. Descriptions of the instruments and instrument performance are presented. These techniques were an effective approach to characterize mixing phenomena, determine mixing energy required to fully mobilize vessel contents, and to determine mixing times for process evaluation.

  16. The Black Mesa coal/water slurry pipeline system

    SciTech Connect (OSTI)

    Brolick, H.J.

    1994-12-31

    The Black Mesa Pipeline is a 273 mile (439 km) long, 18-inch (457 mm) coal/water slurry pipeline, originating on the Black Mesa in the Northeastern part of Arizona, USA. The system delivers coal from the Peabody Coal Company`s Black Mesa open pit mine to the Mohave Generating Station which is a 1580 mw steam powered electric generating plant located in Laughlin, Nevada.

  17. Superheated fuel injection for combustion of liquid-solid slurries

    DOE Patents [OSTI]

    Robben, Franklin A.

    1985-01-01

    A method and device for obtaining, upon injection, flash evaporation of a liquid in a slurry fuel to aid in ignition and combustion. The device is particularly beneficial for use of coal-water slurry fuels in internal combustion engines such as diesel engines and gas turbines, and in external combustion devices such as boilers and furnaces. The slurry fuel is heated under pressure to near critical temperature in an injector accumulator, where the pressure is sufficiently high to prevent boiling. After injection into a combustion chamber, the water temperature will be well above boiling point at a reduced pressure in the combustion chamber, and flash boiling will preferentially take place at solid-liquid surfaces, resulting in the shattering of water droplets and the subsequent separation of the water from coal particles. This prevents the agglomeration of the coal particles during the subsequent ignition and combustion process, and reduces the energy required to evaporate the water and to heat the coal particles to ignition temperature. The overall effect will be to accelerate the ignition and combustion rates, and to reduce the size of the ash particles formed from the coal.

  18. Superheated fuel injection for combustion of liquid-solid slurries

    DOE Patents [OSTI]

    Robben, F.A.

    1984-10-19

    A method and device are claimed for obtaining, upon injection, flash evaporation of a liquid in a slurry fuel to aid in ignition and combustion. The device is particularly beneficial for use of coal-water slurry fuels in internal combustion engines such as diesel engines and gas turbines, and in external combustion devices such as boilers and furnaces. The slurry fuel is heated under pressure to near critical temperature in an injector accumulator, where the pressure is sufficiently high to prevent boiling. After injection into a combustion chamber, the water temperature will be well above boiling point at a reduced pressure in the combustion chamber, and flash boiling will preferentially take place at solid-liquid surfaces, resulting in the shattering of water droplets and the subsequent separation of the water from coal particles. This prevents the agglomeration of the coal particles during the subsequent ignition and combustion process, and reduces the energy required to evaporate the water and to heat the coal particles to ignition temperature. The overall effect will be to accelerate the ignition and combustion rates, and to reduce the size of the ash particles formed from the coal. 2 figs., 2 tabs.

  19. Thermophilic slurry-phase treatment of petroleum hydrocarbon waste sludges

    SciTech Connect (OSTI)

    Castaldi, F.J.; Bombaugh, K.J.; McFarland, B.

    1995-12-31

    Chemoheterotrophic thermophilic bacteria were used to achieve enhanced hydrocarbon degradation during slurry-phase treatment of oily waste sludges from petroleum refinery operations. Aerobic and anaerobic bacterial cultures were examined under thermophilic conditions to assess the effects of mode of metabolism on the potential for petroleum hydrocarbon degradation. The study determined that both aerobic and anaerobic thermophilic bacteria are capable of growth on petroleum hydrocarbons. Thermophilic methanogenesis is feasible during the degradation of hydrocarbons when a strict anaerobic condition is achieved in a slurry bioreactor. Aerobic thermophilic bacteria achieved the largest apparent reduction in chemical oxygen demand, freon extractable oil, total and volatile solid,s and polycyclic aromatic hydrocarbons (PAHs) when treating oily waste sludges. The observed shift with time in the molecular weight distribution of hydrocarbon material was more pronounced under aerobic metabolic conditions than under strict anaerobic conditions. The changes in the hydrocarbon molecular weight distribution, infrared spectra, and PAH concentrations during slurry-phase treatment indicate that the aerobic thermophilic bioslurry achieved a higher degree of hydrocarbon degradation than the anaerobic thermophilic bioslurry during the same time period.

  20. Process for gasifying carbonaceous material from a recycled condensate slurry

    DOE Patents [OSTI]

    Forney, Albert J.; Haynes, William P.

    1981-01-01

    Coal or other carbonaceous material is gasified by reaction with steam and oxygen in a manner to minimize the problems of effluent water stream disposal. The condensate water from the product gas is recycled to slurry the coal feed and the amount of additional water or steam added for cooling or heating is minimized and preferably kept to a level of about that required to react with the carbonaceous material in the gasification reaction. The gasification is performed in a pressurized fluidized bed with the coal fed in a water slurry and preheated or vaporized by indirect heat exchange contact with product gas and recycled steam. The carbonaceous material is conveyed in a gas-solid mixture from bottom to top of the pressurized fluidized bed gasifier with the solids removed from the product gas and recycled steam in a supported moving bed filter of the resulting carbonaceous char. Steam is condensed from the product gas and the condensate recycled to form a slurry with the feed coal carbonaceous particles.

  1. CX-000663: Categorical Exclusion Determination | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    63: Categorical Exclusion Determination CX-000663: Categorical Exclusion Determination Microhole Arrays Drilled With Advanced Abrasive Slurry Jet Technology To Efficiently Exploit Enhanced Geothermal Systems CX(s) Applied: A9, B3.1, B3.6 Date: 02/09/2010 Location(s): Tulsa, Oklahoma Office(s): Energy Efficiency and Renewable Energy, Golden Field Office This project proposes to develop a cost-effective microhole drilling and completion technology with the Flash Abrasive Slurry Jet (ASJ) system

  2. Influence of slurry flocculation on the character and compaction of spray-dried silicon nitride granules

    SciTech Connect (OSTI)

    Takahashi, Hideo; Shinohara, Nobuhiro; Okumiya, Masataro; Uematsu, Keizo; JunIchiro, Tsubaki; Iwamoto, Yuji; Kamiya, Hidehiro

    1995-04-01

    The effect of slurry flocculation on the characteristics of silicon nitride granules prepared by the spray drying process is investigated. The flocculation state of an aqueous silicon nitride slurry is controlled by adding nitric acid and evaluated as a function of pH. Dense and hard silicon nitride granules result from a well-dispersed slurry having a high pH (e.g., 10.8). These hard granules retain their shape in green compacts and form detrimental defects. Lowering the pH of the slurry to a certain value (e.g., pH 7.9) results in slurry flocculation. Granules prepared from this flocculated slurry have low density and low diametral compression strength and contribute to the elimination large pores in green compacts.

  3. A low-cost solid–liquid separation process for enzymatically hydrolyzed corn stover slurries

    SciTech Connect (OSTI)

    Sievers, David A.; Lischeske, James J.; Biddy, Mary J.; Stickel, Jonathan J.

    2015-07-01

    Solid-liquid separation of intermediate process slurries is required in some process configurations for the conversion of lignocellulosic biomass to transportation fuels. Thermochemically pretreated and enzymatically hydrolyzed corn stover slurries have proven difficult to filter due to formation of very low permeability cakes that are rich in lignin. Treatment of two different slurries with polyelectrolyte flocculant was demonstrated to increase mean particle size and filterability. Filtration flux was greatly improved, and thus scaled filter unit capacity was increased approximately 40-fold compared with unflocculated slurry. Although additional costs were accrued using polyelectrolyte, techno-economic analysis revealed that the increase in filter capacity significantly reduced overall production costs. Fuel production cost at 95% sugar recovery was reduced by $1.35 US per gallon gasoline equivalent for dilute-acid pretreated and enzymatically hydrolyzed slurries and $3.40 for slurries produced using an additional alkaline de-acetylation preprocessing step that is even more difficult to natively filter.

  4. Abrasion and erosion testing of materials used in power production from coal

    SciTech Connect (OSTI)

    Tylczak, Joseph H.; Adler, Thomas A.; Rawers, James C.

    2003-09-01

    The Albany Research Center (ARC) has a long history of studying abrasive wear, related to mineral testing, handling, and processing. The center has also been instrumental in the design and development of wear test procedures and equipment. Research capabilities at ARC include Pin-on-Drum, Pin-on-Disk, and Dry Sand/Rubber Wheel abrasion tests, Jaw Crusher gouging test, Ball-on-Ball Impact test, and Jet erosion tests. Abrasive and erosive wear studies have been used to develop both new alloys and improved heat treatments of commercial alloys. As part of ARC’s newest iteration on wear testing to evaluate materials for use in new and existing pulverized coal combustion and gasifier power systems, the ARC has designed and constructed a new High Temperature Hostile Atmosphere Erosion Wear Test (HAET). This new piece of test apparatus is designed for erosive particle velocities of 10-40 m/sec and temperatures from room temperature (23°C) to 800+°C, with special control over the gas atmosphere. A variable speed whirling arm design is used to vary the impact energy of the gravity fed erosive particles. The specimens are mounted at the edge of a disk and allow a full range of impingement angles to be selected. An electric furnace heats the specimens in an enclosed retort to the selected temperature. Tests include both oxidizing conditions and reducing conditions. A range of gases, including CO, CO2, CH4, H2, H2S, HCl, N2, O2, and SO2 can be mixed and delivered to the retort. During the erosion testing a stream of abrasive powder is delivered in front of the specimens. This apparatus is designed to use low abrasive fluxes, which simulate real operating conditions in commercial power plants. Currently ~270 μm SiO2 particles are being used to simulate the abrasive impurities typically found in coal. Since operators are always striving for longer lifetimes and higher operating temperatures, this apparatus can help elucidate mechanisms of wastage and identify superior

  5. Precipitate hydrolysis process for the removal of organic compounds from nuclear waste slurries

    DOE Patents [OSTI]

    Doherty, J.P.; Marek, J.C.

    1987-02-25

    A process for removing organic compounds from a nuclear waste slurry comprising reacting a mixture of radioactive waste precipitate slurry and an acid in the presence of a catalytically effective amount of a copper(II) catalyst whereby the organic compounds in the precipitate slurry are hydrolyzed to form volatile organic compounds which are separated from the reacting mixture. The resulting waste slurry, containing less than 10 percent of the original organic compounds, is subsequently blended with high level radioactive sludge land transferred to a vitrification facility for processing into borosilicate glass for long-term storage. 2 figs., 3 tabs.

  6. Evaluation of the transport and resuspension of a simulated nuclear waste slurry: Nuclear Waste Treatment Program

    SciTech Connect (OSTI)

    Carleson, T.E.; Drown, D.C.; Hart, R.E.; Peterson, M.E.

    1987-09-01

    The Department of Chemical Engineering at the University of Idaho conducted research on the transport and resuspension of a simulated high-level nuclear waste slurry. In the United States, the reference process for treating both defense and civilian HLLW is vitrification using the liquid-fed ceramic melter process. The non-Newtonian behavior of the slurry complicates the evaluation of the transport and resuspension characteristics of the slurry. The resuspension of a simulated (nonradioactive) melter feed slurry was evaluated using a slurry designated as WV-205. The simulated slurry was developed for the West Valley Demonstration Project and was used during a pilot-scale ceramic melter (PSCM) experiment conducted at PNL in July 1985 (PSCM-21). This study involved determining the transport characteristics of a fully suspended slurry and the resuspension characteristics of settled solids in a pilot-scale pipe loop. The goal was to predict the transport and resuspension of a full-scale system based on rheological data for a specific slurry. The rheological behavior of the slurry was evaluated using a concentric cylinder rotational viscometer, a capillary tube viscometer, and the pilot-scale pipe loop. The results obtained from the three approaches were compared. 40 refs., 74 figs., 15 tabs.

  7. Test Loop Demonstration and Evaluation of Slurry Transfer Line Critical Velocity Measurement Instruments

    SciTech Connect (OSTI)

    Bontha, Jagannadha R.; Jenks, Jeromy WJ; Morgen, Gerald P.; Peters, Timothy J.; Wilcox, Wayne A.; Adkins, Harold E.; Burns, Carolyn A.; Greenwood, Margaret S.; MacFarlan, Paul J.; Denslow, Kayte M.; Schonewill, Philip P.; Blanchard, Jeremy; Baer, Ellen BK

    2010-07-31

    This report presents the results of the evaluation of three ultrasonic sensors for detecting critical velocity during slurry transfer between the Hanford tank farms and the WTP.

  8. Hydrolysis of late-washed, irradiated tetraphenylborate slurry simulants I: Phenylboric acid hydrolysis kinetics

    SciTech Connect (OSTI)

    Marek, J.C.

    2000-02-10

    The attached report details the kinetics of phenylboric acid reaction at 90 degrees C during precipitate hydrolysis processing of late-washed, irradiated tetraphenylborate slurry simulants.

  9. Precipitate hydrolysis process for the removal of organic compounds from nuclear waste slurries

    DOE Patents [OSTI]

    Doherty, Joseph P.; Marek, James C.

    1989-01-01

    A process for removing organic compounds from a nuclear waste slurry comprising reacting a mixture of radioactive waste precipitate slurry and an acid in the presence of a catalytically effective amount of a copper (II) catalyst whereby the organic compounds in the precipitate slurry are hydrolyzed to form volatile organic compounds which are separated from the reacting mixture. The resulting waste slurry, containing less than 10 percent of the orginal organic compounds, is subsequently blended with high level radioactive sludge and transferred to a virtrification facility for processing into borosilicate glass for long-term storage.

  10. Fischer-Tropsch slurry catalysts for selective transportation fuel production

    SciTech Connect (OSTI)

    Carroll, W.E.; Cilen, N.; Withers, H.P. Jr.

    1986-01-01

    The future use of coal as a source of conventional transportation fuel will depend on the development of an economical and energy efficient liquefaction process. Technologies that have been commercially proven or that are close to commercialization include the fixed- and fluidized-bed Fischer-Tropsch (FT) synthesis, methanol synthesis (fixed-bed and slurry-phase) and the Mobil methanol-to-gasoline process. Of these technologies, the Fischer-Tropsch hydrocarbon synthesis produces the widest slate of products and has been in operation for the longest period.

  11. Method of preparing a high solids content, low viscosity ceramic slurry

    DOE Patents [OSTI]

    Tiegs, T.N.; Wittmer, D.E.

    1995-10-10

    A method for producing a high solids content, low viscosity ceramic slurry composition comprises turbomilling a dispersion of a ceramic powder in a liquid to form a slurry having a viscosity less than 100 centipoise and a solids content equal to or greater than 48 volume percent.

  12. Method of preparing a high solids content, low viscosity ceramic slurry

    DOE Patents [OSTI]

    Tiegs, Terry N.; Wittmer, Dale E.

    1995-01-01

    A method for producing a high solids content, low viscosity ceramic slurry composition comprises turbomilling a dispersion of a ceramic powder in a liquid to form a slurry having a viscosity less than 100 centipoise and a solids content equal to or greater than 48 volume percent.

  13. Dimethyl ether synthesis from syngas in slurry phase

    SciTech Connect (OSTI)

    Han, Y.Z.; Fujimoto, K.; Shikata, T.

    1997-12-31

    Dimethyl ether (DME) is one of the important chemicals derived from synthesis gas. It can be widely used in syngas conversion, production of olefins, or MTG gasoline. Recently, is has been noticed as a substitute of LPG used as home fuel. In the present study, dimethyl ether was effectively synthesized from CO rich syngas (H{sub 2}/CO=1/1) over hybrid catalyst containing a Cu-Zn-Al(O) based methanol synthesis catalyst and {gamma}-alumina in an agitated slurry reactor under relatively mild reaction conditions: temperature 230--300 C, pressure 2.0--5.0 MPa, contact time 2.0--10 gram-cat.-h/mol. The catalysts used as the methanol active components were commercially available Cu-Zn-Al(O) based catalysts, BASF S385 and ICI 51-2. Two kinds of {gamma}-alumina ALO4 (standard catalyst of the Catalysis Society of Japan) and N612N (NIKKI Co., Japan) were used as the methanol dehydration components. The slurry was prepared by mixing the fine powder (<100 mesh) of catalyst components with purified n-hexadecane. The catalysts were reduced by a mixing gas containing 20% syngas and 80% nitrogen with a three-hour programmed temperature raising from room temperature to the final temperature. All products were analyzed by gas chromatographs. Results are given and discussed.

  14. KINETICS OF SLURRY PHASE FISCHER-TROPSCH SYNTHESIS

    SciTech Connect (OSTI)

    Dragomir B. Bukur

    2004-09-29

    This report covers the second year of this three-year research grant under the University Coal Research program. The overall objective of this project is to develop a comprehensive kinetic model for slurry phase Fischer-Tropsch synthesis on iron catalysts. This model will be validated with experimental data obtained in a stirred tank slurry reactor (STSR) over a wide range of process conditions. The model will be able to predict concentrations of all reactants and major product species (H{sub 2}O, CO{sub 2}, linear 1- and 2-olefins, and linear paraffins) as a function of reaction conditions in the STSR. During the second year of the project we completed the STSR test SB-26203 (275-343 h on stream), which was initiated during the first year of the project, and another STSR test (SB-28603 lasting 341 h). Since the inception of the project we completed 3 STSR tests, and evaluated catalyst under 25 different sets of process conditions. A precipitated iron catalyst obtained from Ruhrchemie AG (Oberhausen-Holten, Germany) was used in all tests. This catalyst was used initially in commercial fixed bed reactors at Sasol in South Africa. Also, during the second year we performed a qualitative analysis of experimental data from all three STSR tests. Effects of process conditions (reaction temperature, pressure, feed composition and gas space velocity) on water-gas-shift (WGS) activity and hydrocarbon product distribution have been determined.

  15. KINETICS OF SLURRY PHASE FISCHER-TROPSCH SYNTHESIS

    SciTech Connect (OSTI)

    Dragomir B. Bukur; Gilbert F. Froment; Lech Nowicki; Jiang Wang; Wen-Ping Ma

    2003-09-29

    This report covers the first year of this three-year research grant under the University Coal Research program. The overall objective of this project is to develop a comprehensive kinetic model for slurry phase Fischer-Tropsch synthesis on iron catalysts. This model will be validated with experimental data obtained in a stirred tank slurry reactor (STSR) over a wide range of process conditions. The model will be able to predict concentrations of all reactants and major product species (H{sup 2}O, CO{sub 2}, linear 1- and 2-olefins, and linear paraffins) as a function of reaction conditions in the STSR. During the reporting period we have completed one STSR test with precipitated iron catalyst obtained from Ruhrchemie AG (Oberhausen-Holten, Germany). This catalyst was initially in commercial fixed bed reactors at Sasol in South Africa. The catalyst was tested at 13 different sets of process conditions, and had experienced a moderate deactivation during the first 500 h of testing (decrease in conversion from 56% to 50% at baseline process conditions). The second STSR test has been initiated and after 270 h on stream, the catalyst was tested at 6 different sets of process conditions.

  16. Separation of catalyst from Fischer-Tropsch slurry

    DOE Patents [OSTI]

    White, Curt M.; Quiring, Michael S.; Jensen, Karen L.; Hickey, Richard F.; Gillham, Larry D.

    1998-10-27

    In a catalytic process for converting synthesis gas including hydrogen and carbon monoxide to hydrocarbons and oxygenates by a slurry Fischer-Tropsch synthesis, the wax product along with dispersed catalyst is removed from the slurry and purified by removing substantially all of the catalyst prior to upgrading the wax and returning a portion to the Fischer-Tropsch reaction. Separation of the catalyst particles from the wax product is accomplished by dense gas and/or liquid extraction in which the organic compounds in the wax are dissolved and carried away from the insoluble inorganic catalyst particles that are primarily inorganic in nature. The purified catalyst free wax product can be subsequently upgraded by various methods such as hydrogenation, isomerization, hydrocracking, conversion to gasoline and other products over ZSM-5 aluminosilicate zeolite, etc. The catalyst particles are returned to the Fischer-Tropsch Reactor by slurring them with a wax fraction of appropriate molecular weight, boiling point and viscosity to avoid reactor gelation.

  17. Separation of catalyst from Fischer-Tropsch slurry

    DOE Patents [OSTI]

    White, C.M.; Quiring, M.S.; Jensen, K.L.; Hickey, R.F.; Gillham, L.D.

    1998-10-27

    In a catalytic process for converting synthesis gas including hydrogen and carbon monoxide to hydrocarbons and oxygenates by a slurry Fischer-Tropsch synthesis, the wax product along with dispersed catalyst is removed from the slurry and purified by removing substantially all of the catalyst prior to upgrading the wax and returning a portion to the Fischer-Tropsch reaction. Separation of the catalyst particles from the wax product is accomplished by dense gas and/or liquid extraction in which the organic compounds in the wax are dissolved and carried away from the insoluble inorganic catalyst particles that are primarily inorganic in nature. The purified catalyst-free wax product can be subsequently upgraded by various methods such as hydrogenation, isomerization, hydrocracking, conversion to gasoline and other products over ZSM-5 aluminosilicate zeolite, etc. The catalyst particles are returned to the Fischer-Tropsch Reactor by mixing them with a wax fraction of appropriate molecular weight, boiling point and viscosity to avoid reactor gelation. 2 figs.

  18. Metals attenuation in minerally-enhanced slurry walls

    SciTech Connect (OSTI)

    Evans, J.C.; Prince, M.J.; Adams, T.L.

    1997-12-31

    In current practice, a soil-bentonite slurry trench cutoff wall is a mixture of water, soil, and bentonite that is designed to serve as a passive barrier to ground water and contaminant transport. This study evaluated the transformation of a passive slurry trench cutoff wall barrier to an active barrier system. Conventional soil-bentonite vertical barriers presently serve as passive barriers to contaminated ground water. An active barrier will not only fulfill the functions of the present passive barrier system, but also retard contaminant transport by adsorptive processes. Attapulgite, Na-chabazite, and Ca-chabazite were added to {open_quotes}activate{close_quotes} the conventional soil-bentonite backfill. Batch extraction tests were performed to determine the partitioning coefficients of cadmium and zinc between the liquid and solid phase when in contact with the backfill mixes. Batch extraction and mathematical modeling results demonstrate the ability of an active barrier to retard the transport of cadmium and zinc. The reactivity of the soil-bentonite vertical barrier depends heavily on the inorganic being adsorbed. The reactivity of the barrier also depends on the adsorptive capabilities of the clay minerals added to the conventional soil-bentonite vertical barrier. The results of laboratory studies suggest that passive barrier systems can be transformed to active systems. Further, the data suggests that although conventional soil-bentonite vertical barriers are presently designed as passive barriers, they already have adsorptive capacity associated with active barriers.

  19. CST Suspension Analysis for Slurry Pumps of Tank 40

    SciTech Connect (OSTI)

    LEE, SIY.

    2004-04-01

    Tank 40 simulation models with four submersible slurry pumps available for the CST suspension operations have been developed to provide operational guidance of slurry pumps for an efficient sludge removal. A series of the modeling calculations have been performed for key operational parameters such as pump operation mode, number of operating pumps, and to provide a recommendation for CST suspension and mixing operations in Tank 40. Reference design and operating conditions shown in Table 1 were used to perform the modeling analysis of the tank CST mixing. In the analysis, the pump was assumed to be stationary or rotating. Solid obstructions including the pump housing, the 14 inches riser, and 6.75-ft tank support column were included in the simulation models. Free surface motion of the tank liquid was neglected for high tank liquid level using the literature information. Steady-state and transient analyses with a two-equation turbulence model were performed with FLUENTTM. All analyses we re based on three-dimensional results. A suspension capability was evaluated assuming that local fluid velocity can be used as a measure of CST suspension and mixing. For a minimum suspension velocity of 1.1 ft/sec for the largest CST size of 700 microns, the results indicated that at least two existing slurry mixers running at 3800 gpm flowrate per nozzle could keep CST solids suspended from the tank with a 200 in liquid level. In this case, the exception is for the fluid region with less than 20 wt contents of CST material. This is based on the conservative assumption that the largest CST size of 700 micron diameter remains unchanged neglecting a friable effect during the entire period of pump operations. The length of time that the CST material is exposed to the liquid stream lower than minimum suspension velocity is also important in affecting the ability of the liquid stream to suspend CST particle, and this effect is quantified in the present analysis by using the literature

  20. Qualification of Three On-line Slurry Monitoring Devices for Application during Waste Retrieval Operations at DOE Sites

    SciTech Connect (OSTI)

    Bontha, Jagannadha R.; Bamberger, Judith A.; Hylton, Tom D.; May, T. H.

    2000-10-18

    Qualification of Three On-line Slurry Monitoring Devices for Application during Waste Retrieval Operations at DOE Sites

  1. Application of the Granuflow Process to Pipeline-Transported Coal Slurry CRADA PC96-010, Final Report

    SciTech Connect (OSTI)

    Richard P. Killmeyer; Wu-Wey Wen

    1997-09-24

    In light of the current difficulties in processing fine coal and the potential for a significant increase in fines due to more demanding quality specifications, the U.S. Department of Energy's Federal Energy Technology Center (FETC) has been involved in the reconstitution of the fine clean coal resulting from advanced fine coal cleaning technologies. FETC has invented and developed a new strategy that combines fine-coal dewatering and reconstitution into one step. The process reduces the moisture content of the clean coal, and alleviates handling problems related to dustiness, stickiness, flowability, and freezing. This process has been named the GranuFlow Process. Early work successfully demonstrated the feasibility of the process for laboratory-scale vacuum filtration dewatering using asphalt emulsion. Further tests focused on the application of the process to a screen-bowl centrifuge via batch mode tests at 300 lb/hr. These tests produced roughly the same results as the laboratory filtration tests did, and they included some testing using Orimulsion, a bitumen emulsion. The Orimulsion seemed to offer greater potential for moisture reduction and was less affected by colder slurry temperatures. Most recently, FETC has conducted several series of tests in its Coal Preparation Process Research Facility. These tests dramatically showed the visible difference in the dewatered product by applying the GranuFlow Process, turning it from a clumpy, wet, sticky material into a granular, dry free-flowing product. In addition, it verified previous results with improvements in moisture content, dustiness, stickiness, and freezing. Orimulsion showed a significant benefit over asphalt emulsion in moisture reduction at additions more than 5%. The overall goal of this project was to successfully apply FETC'S GranuFlow Process to improve coal slurry pipeline operations. Williams Technologies, Inc. (WTI), a leader in pipeline technology, has an interest in reducing the moisture

  2. Slurry Molding Technologies for Novel Carbon and Graphite Materials

    SciTech Connect (OSTI)

    Burchell, T.D.

    2004-06-30

    The Oak Ridge National Laboratory (ORNL) has developed a slurry molding technology for the manufacture of porous, high surface area, carbon fiber composites molecular sieves, and carbon-carbon composite preforms. Potentially, this technology could be applied to the manufacture of a host of novel carbon materials including porous adsorbent carbons, low-pressure drop adsorbent carbon composites, ultra-fine-grained graphite, and carbon fiber reinforced graphite. New opportunities for high surface carbon fiber composite molecular sieve (CFCMS) materials are now emerging. Many of these opportunities are driven by increasingly harsh environmental pressures. Traditional granular activated carbon (GAC) is not suitable for many of these applications because of the difficulties encountered with attrition and in forming ''structures'' which have the necessary mechanical and physical properties. In addition, the electrical desorption of adsorbed species is not possible with GAC due to its low bulk electrical conductivity. Activated carbon fibers have been found to be useful in some applications. Work by ORNL has shown, for example, that CFCMS materials are capable of adsorbing various gases and desorbing them under electrical stimulation. For some applications these fibers have to be formed into a structure that can offer the desired mechanical integrity and pressure drop characteristics. To date, the work by ORNL has focused on the use of a single manufacturer's isotropic pitch fibers which, when activated, may be cost prohibitive for many applications. Fine-grained graphite is attractive for many applications including the chemical processing industry where their unique combination of properties--including high strength and chemical inertness, are particularly attractive. However, a lack of toughness can limit their utility in certain applications. The use of ultra-fine powders in conjunction with slurry molding and hot pressing offers the possibility of higher strength

  3. Engineering Development of Slurry Bubble Column Reactor (SBCR) Technology

    SciTech Connect (OSTI)

    Toseland, B.A.

    1998-10-29

    The major technical objectives of this program are threefold: (1) to develop the design tools and a fundamental understanding of the fluid dynamics of a slurry bubble column reactor to maximize reactor productivity, (2) to develop the mathematical reactor design models and gain an understanding of the hydrodynamic fundamentals under industrially relevant process conditions, and (3) to develop an understanding of the hydrodynamics and their interaction with the chemistries occurring in the bubble column reactor. Successful completion of these objectives will permit more efficient usage of the reactor column and tighter design criteria, increase overall reactor efficiency, and ensure a design that leads to stable reactor behavior when scaling up to large diameter reactors.

  4. Double shell slurry low-temperature corrosion tests

    SciTech Connect (OSTI)

    Divine, J.R.; Bowen, W.M.; McPartland, S.A.; Elmore, R.P.; Engel, D.W.

    1983-09-01

    A series of year-long tests have been completed on potential double shell slurry (DSS) compositions at temperatures up to 100/sup 0/C. These tests have sought data on uniform corrosion, pitting, and stress-corrosion cracking. No indication of the latter two types of corrosion were observed within the test matrix. Corrosion rates after four months were generally below the 1 mpy (25 ..mu..m/y) design limit. By the end of twelve months all results were below this limit and, except for very concentrated mixtures, all were below 0.5 mpy. Prediction equations were generated from a model fitted to the data. The equations provide a rapid means of estimating the corrosion rate for proposed DSS compositions.

  5. Slurry catalyst for hydroprocessing heavy and refractory oils

    SciTech Connect (OSTI)

    Lopez, J.; Pasek, E.A.

    1992-03-10

    This patent describes a Group VIB metal sulfide slurry catalyst for the hydroprocessing of heavy hydrocarbonaceous oil or residue prepared by a process. It comprises sulfiding a Group VIB metal, ammonia-containing compound in an aqueous phase, in the substantial absence of hydrocarbon oil, with hydrogen sulfide, at a temperature less than about 350{degrees} F, to form a presulfided product without substantial loss of ammonia; separating ammonia from the presulfided product to form a sulfided product; charging the sulfided product into a hydroprocessing reactor zone at a temperature sufficient to convert the sulfided product into an active hydroprocessing catalyst; wherein the catalyst is characterized by a pore volume in the range of 10 to 300{Angstrom} radius pore size of from about 0.1 to about 1 cc/g and a surface area of from about 20 to about 400 m{sup 2}/g.

  6. Thermodynamic assessment of microencapsulated sodium carbonate slurry for carbon capture

    SciTech Connect (OSTI)

    Stolaroff, Joshuah K.; Bourcier, William L.

    2014-01-01

    Micro-encapsulated Carbon Sorbents (MECS) are a new class of carbon capture materials consisting of a CO?- absorbing liquid solvent contained within solid, CO?-permeable, polymer shells. MECS enhance the rate of CO? absorption for solvents with slow kinetics and prevent solid precipitates from scaling and fouling equipment, two factors that have previously limited the use of sodium carbonate solution for carbon capture. Here, we examine the thermodynamics of sodium carbonate slurries for carbon capture. We model the vapour-liquid-solid equilibria of sodium carbonate and find several features that can contribute to an energy-efficient capture process: very high CO? pressures in stripping conditions, relatively low water vapour pressures in stripping conditions, and good swing capacity. The potential energy savings compared with an MEA system are discussed.

  7. Thermodynamic assessment of microencapsulated sodium carbonate slurry for carbon capture

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Stolaroff, Joshuah K.; Bourcier, William L.

    2014-01-01

    Micro-encapsulated Carbon Sorbents (MECS) are a new class of carbon capture materials consisting of a CO₂- absorbing liquid solvent contained within solid, CO₂-permeable, polymer shells. MECS enhance the rate of CO₂ absorption for solvents with slow kinetics and prevent solid precipitates from scaling and fouling equipment, two factors that have previously limited the use of sodium carbonate solution for carbon capture. Here, we examine the thermodynamics of sodium carbonate slurries for carbon capture. We model the vapour-liquid-solid equilibria of sodium carbonate and find several features that can contribute to an energy-efficient capture process: very high CO₂ pressures in stripping conditions,more » relatively low water vapour pressures in stripping conditions, and good swing capacity. The potential energy savings compared with an MEA system are discussed.« less

  8. Method of burning lightly loaded coal-water slurries

    DOE Patents [OSTI]

    Krishna, C.R.

    1984-07-27

    In a preferred arrangement of the method of the invention, a lightly loaded coal-water slurry, containing in the range of approximately 40% to 52% + 2% by weight coal, is atomized to strip water from coal particles in the mixture. Primary combustor air is forced around the atomized spray in a combustion chamber of a combustor to swirl the air in a helical path through the combustion chamber. A flame is established within the combustion chamber to ignite the stripped coal particles, and flame temperature regulating means are provided for maintaining the flame temperature within a desired predetermined range of temperatures that is effective to produce dry, essentially slag-free ash from the combustion process.

  9. A Pipeline Transport Correlation for Slurries with Small but Dense Particles

    SciTech Connect (OSTI)

    Poloski, Adam P.; Etchells, Arthur W.; Chun, Jaehun; Adkins, Harold E.; Casella, Andrew M.; Minette, Michael J.; Yokuda, Satoru T.

    2010-04-01

    Most correlations/models for minimum transport or critical velocity of slurry were developed for slurries composed of particles greater than ~100-200 ?m diameter with narrow particle-size distributions which is typical of the minerals industry. Many other process industries handle smaller particles. In particular waste slurries at the U.S. Department of Energy's Hanford Site have broad size distributions and significant fractions of smaller particles. Despite the size of these wastes, recent PNNL studies indicate that the small particles might be of sufficient density to pose a significant risk for pipeline deposition and plugging. To allow predictive assessment of deposition of fine dense particles for waste slurry transport at the U.S. DOE Hanford site, a pipeline-transport correlation for critical velocity was developed using a simple power-law between two dimensionless numbers important for slurry transport, the deposition Froude and Archimedes numbers. The correlation accords well with experimental data for slurries with Archimedes numbers <80 and is an adequate pipeline design guide for processing Hanford waste slurry.

  10. Slurried solid media for simultaneous water purification and carbon dioxide removal from gas mixtures

    DOE Patents [OSTI]

    Aines, Roger D.; Bourcier, William L.; Viani, Brian

    2013-01-29

    A slurried solid media for simultaneous water purification and carbon dioxide removal from gas mixtures includes the steps of dissolving the gas mixture and carbon dioxide in water providing a gas, carbon dioxide, water mixture; adding a porous solid media to the gas, carbon dioxide, water mixture forming a slurry of gas, carbon dioxide, water, and porous solid media; heating the slurry of gas, carbon dioxide, water, and porous solid media producing steam; and cooling the steam to produce purified water and carbon dioxide.

  11. Advanced dry scrubbing on Ohio coals

    SciTech Connect (OSTI)

    Amrhein, G.T.; Kudlac, G.A.; Smith, P.V.

    1994-12-31

    The objective of this project is to demonstrate, at pilot scale, that advanced dry-scrubbing-based technologies can attain the performance levels specified by the 1990 Clean Air Act Amendments for SO{sub 2} emissions while burning high-sulfur Ohio coal, and that these technologies are economically competitive with wet scrubber systems. Dry scrubbing involves injecting an atomized mist of sorbent-containing slurry droplets into hot flue gas. The reaction products exit the scrubber as a dry powder that can be filtered from the gas and recycled or disposed. The project consists of testing an advanced dry scrubber system on two high sulfur Ohio coals. All testing will be conducted in the 5 MBtu pilot facility at B and W`s Alliance Research Center. The facility consists of a test furnace, a dry scrubber using a B and W DuraJet{trademark} two fluid atomizer, a pulse-jet baghouse, and an ash slaking system. Tests were conducted with and without recycling the solids collected from the baghouse. During recycle operation the solids were slurried with water and injected into the dry scrubber with the fresh lime slurry. Test results will be presented, including SO{sub 2} removal (70--99%), calcium to sulfur ratios (1.1--1.9), dry scrubber outlet temperatures (10--30 F), and system performance. An advanced feature of the project was the use of the B and W patented Droplet Impingement Device which removes large slurry droplets from the gas stream prior to the baghouse to prevent baghouse deposition. This allows operation at low approach temperatures.

  12. Coal-water slurry fuel internal combustion engine and method for operating same

    DOE Patents [OSTI]

    McMillian, Michael H.

    1992-01-01

    An internal combustion engine fueled with a coal-water slurry is described. About 90 percent of the coal-water slurry charge utilized in the power cycle of the engine is directly injected into the main combustion chamber where it is ignited by a hot stream of combustion gases discharged from a pilot combustion chamber of a size less than about 10 percent of the total clearance volume of main combustion chamber with the piston at top dead center. The stream of hot combustion gases is provided by injecting less than about 10 percent of the total coal-water slurry charge into the pilot combustion chamber and using a portion of the air from the main combustion chamber that has been heated by the walls defining the pilot combustion chamber as the ignition source for the coal-water slurry injected into the pilot combustion chamber.

  13. Electrical Energy Storage Using Carbon Slurries | U.S. DOE Office...

    Office of Science (SC) Website

    KGaA, Weinheim In the EFC, a slurry of activated carbon spheres in a non-toxic electrolyte (water with dissolved sodium sulfate) is pumped from reservoirs into the ...

  14. Advanced Ultra-High Speed Motor for Drilling

    SciTech Connect (OSTI)

    Impact Technologies LLC; University of Texas at Arlington

    2007-03-31

    Three (3) designs have been made for two sizes, 6.91 cm (2.72 inch) and 4.29 cm (1.69 inch) outer diameters, of a patented inverted configured Permanent Magnet Synchronous Machines (PMSM) electric motor specifically for drilling at ultra-high rotational speeds (10,000 rpm) and that can utilize advanced drilling methods. Benefits of these motors are stackable power sections, full control (speed and direction) of downhole motors, flow hydraulics independent of motor operation, application of advanced drilling methods (water jetting and abrasive slurry jetting), and the ability of signal/power electric wires through motor(s). Key features of the final designed motors are: fixed non-rotating shaft with stator coils attached; rotating housing with permanent magnet (PM) rotor attached; bit attached to rotating housing; internal channel(s) in a nonrotating shaft; electric components that are hydrostatically isolated from high internal pressure circulating fluids ('muds') by static metal to metal seals; liquid filled motor with smoothed features for minimized turbulence in the motor during operation; and new inverted coated metal-metal hydrodynamic bearings and seals. PMSM, Induction and Switched Reluctance Machines (SRM), all pulse modulated, were considered, but PMSM were determined to provide the highest power density for the shortest motors. Both radial and axial electric PMSM driven motors were designed with axial designs deemed more rugged for ultra-high speed, drilling applications. The 6.91 cm (2.72 inch) OD axial inverted motor can generate 4.18KW (5.61 Hp) power at 10,000 rpm with a 4 Nm (2.95 ft-lbs) of torque for every 30.48 cm (12 inches) of power section. The 6.91 cm (2.72 inch) OD radial inverted motor can generate 5.03 KW (6.74 Hp) with 4.8 Nm (3.54 ft-lb) torque at 10,000 rpm for every 30.48 cm (12 inches) of power section. The 4.29 cm (1.69 inch) OD radial inverted motor can generate 2.56 KW (3.43 Hp) power with 2.44 Nm (1.8 ft-lb) torque at full speed 10

  15. Pretreated Slurries; Issue Date: August 2010; Revision Date: July 2011 (Version 07-08-2011)

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Summative Mass Closure Laboratory Analytical Procedure (LAP) Review and Integration: Pretreated Slurries Issue Date: August 2010 Revision Date: July 2011 (Version 07-08-2011) J. Sluiter and A. Sluiter Technical Report NREL/TP-510-48825 Revised July 2011 Technical Report Summative Mass Closure NREL/TP-510-48825 Revised July 2011 Laboratory Analytical Procedure (LAP) Review and Integration: Pretreated Slurries Issue Date: August 2010 Revision Date: July 2011 (Version 07-08-2011) J. Sluiter and A.

  16. KINETICS OF SLURRY PHASE FISCHER-TROPSCH SYSTHESIS

    SciTech Connect (OSTI)

    Dragomir B. Bukur; Gilbert F. Froment; Tomasz Olewski

    2005-09-29

    This report covers the third year of this research grant under the University Coal Research program. The overall objective of this project is to develop a comprehensive kinetic model for slurry phase Fischer-Tropsch synthesis (FTS) on iron catalysts. This model will be validated with experimental data obtained in a stirred tank slurry reactor (STSR) over a wide range of process conditions. The model will be able to predict molar flow rates and concentrations of all reactants and major product species (H{sub 2}O, CO{sub 2}, linear 1- and 2-olefins, and linear paraffins) as a function of reaction conditions in the STSR. During the reporting period we utilized experimental data from the STSR, that were obtained during the first two years of the project, to perform vapor-liquid equilibrium (VLE) calculations and estimate kinetic parameters. We used a modified Peng-Robinson (PR) equation of state (EOS) with estimated values of binary interaction coefficients for the VLE calculations. Calculated vapor phase compositions were in excellent agreement with experimental values from the STSR under reaction conditions. Occasional discrepancies (for some of the experimental data) between calculated and experimental values of the liquid phase composition were ascribed to experimental errors. The VLE calculations show that the vapor and the liquid are in thermodynamic equilibrium under reaction conditions. Also, we have successfully applied the Levenberg-Marquardt method (Marquardt, 1963) to estimate parameters of a kinetic model proposed earlier by Lox and Froment (1993b) for FTS on an iron catalyst. This kinetic model is well suited for initial studies where the main goal is to learn techniques for parameter estimation and statistical analysis of estimated values of model parameters. It predicts that the chain growth parameter ({alpha}) and olefin to paraffin ratio are independent of carbon number, whereas our experimental data show that they vary with the carbon number

  17. KINETICS OF SLURRY PHASE FISCHER-TROPSCH SYNTHESIS

    SciTech Connect (OSTI)

    Dragomir B. Bukur; Gilbert F. Froment; Tomasz Olewski

    2006-09-29

    This report covers the fourth year of a research project conducted under the University Coal Research Program. The overall objective of this project is to develop a comprehensive kinetic model for slurry-phase Fischer-Tropsch synthesis (FTS) employing iron-based catalysts. This model will be validated with experimental data obtained in a stirred-tank slurry reactor (STSR) over a wide range of process conditions. The model will be able to predict molar flow rates and concentrations of all reactants and major product species (water, carbon dioxide, linear 1- and 2-olefins, and linear paraffins) as a function of reaction conditions in the STSR. During the fourth year of the project, an analysis of experimental data collected during the second year of this project was performed. Kinetic parameters were estimated utilizing product distributions from 27 mass balances. During the reporting period two kinetic models were employed: a comprehensive kinetic model of Dr. Li and co-workers (Yang et al., 2003) and a hydrocarbon selectivity model of Van der Laan and Beenackers (1998, 1999) The kinetic model of Yang et al. (2003) has 24 parameters (20 parameters for hydrocarbon formation, and 4 parameters for the water-gas-shift (WGS) reaction). Kinetic parameters for the WGS reaction and FTS synthesis were estimated first separately, and then simultaneously. The estimation of these kinetic parameters employed the Levenberg-Marquardt (LM) method and the trust-region reflective Newton large-scale (LS) method. A genetic algorithm (GA) was incorporated into estimation of parameters for FTS reaction to provide initial estimates of model parameters. All reaction rate constants and activation energies were found to be positive, but at the 95% confidence level the intervals were large. Agreement between predicted and experimental reaction rates has been fair to good. Light hydrocarbons are predicted fairly accurately, whereas the model underpredicts values of higher molecular weight

  18. A low-cost solid–liquid separation process for enzymatically hydrolyzed corn stover slurries

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Sievers, David A.; Lischeske, James J.; Biddy, Mary J.; Stickel, Jonathan J.

    2015-07-01

    Solid-liquid separation of intermediate process slurries is required in some process configurations for the conversion of lignocellulosic biomass to transportation fuels. Thermochemically pretreated and enzymatically hydrolyzed corn stover slurries have proven difficult to filter due to formation of very low permeability cakes that are rich in lignin. Treatment of two different slurries with polyelectrolyte flocculant was demonstrated to increase mean particle size and filterability. Filtration flux was greatly improved, and thus scaled filter unit capacity was increased approximately 40-fold compared with unflocculated slurry. Although additional costs were accrued using polyelectrolyte, techno-economic analysis revealed that the increase in filter capacity significantlymore » reduced overall production costs. Fuel production cost at 95% sugar recovery was reduced by $1.35 US per gallon gasoline equivalent for dilute-acid pretreated and enzymatically hydrolyzed slurries and $3.40 for slurries produced using an additional alkaline de-acetylation preprocessing step that is even more difficult to natively filter.« less

  19. Rules governing the classification of coal slurries for filtering centrifuges

    SciTech Connect (OSTI)

    G.Y. Gol'berg; Y.B. Rubinshtein; S.A. Osadchii

    2008-07-01

    The feasibility of using filtering centrifuges for the cleaning of a coking-coal slurry is confirmed in principle, and regime operating parameters which ensure the production of a concentrate of conditioned quality are determined on the basis of results of experimental-industrial tests of a new procedure for this operation at the Neryungrinskaya Concentrating Mill. An equation is proposed for determination of solid carry-off in the centrifuge effluent, which completely satisfactorily (with a correlation coefficient of 0.7-0.8) describes the dependence of the parameter in question on the solid content in the centrifuge feed, and on its content of -0.2-mm material. It is noted that special investigations to determine the effect of the speed of the rotor and shape of the particles on the amount of solid carry-off in the centrifuge effluent are required for construction of a model describing the size reduction of solid-phase particles in the effluent during centrifuge filtration.

  20. Effects of Nanodiamond Abrasive Friability in Experimental MR Fluids with Phosphate Laser Glass LHG-8 and Other Optical Glasses

    SciTech Connect (OSTI)

    DeGroote, J.E.; Marino, A.E.; Wilson, J.P.; Spencer, K.E.; Jacobs, S.D.

    2005-09-22

    Research is currently being conducted to better understand the role that nanodiamond abrasives play in the removal process of Magnetorheological Finishing (MRF). The following presents removal rate data for a set of six optical glasses that were spotted (not polished out) with four different MR fluids, as well as texturing/smoothing data for phosphate laser glass LHG-8.

  1. Machining of Aircraft Titanium with Abrasive-Waterjets for Fatigue Critical Applications

    SciTech Connect (OSTI)

    Liu, H. T.; Hovanski, Yuri; Dahl, Michael E.

    2012-02-01

    Laboratory tests were conducted to determine the fatigue performance of abrasive-waterjet- (AWJ-) machined aircraft titanium. Dog-bone specimens machined with AWJs were prepared and tested with and without sanding and dry-grit blasting with Al2O3 as secondary processes. The secondary processes were applied to remove the visual appearance of AWJ-generated striations and to clean up the garnet embedment. The fatigue performance of AWJ-machined specimens was compared with baseline specimens machined with CNC milling. Fatigue test results of the titanium specimens not only confirmed our previous findings in aluminum dog-bone specimens but in comparison also further enhanced the fatigue performance of the titanium. In addition, titanium is known to be difficult to cut, particularly for thick parts, however AWJs cut the material 34% faster han stainless steel. AWJ cutting and dry-grit blasting are shown to be a preferred ombination for processing aircraft titanium that is fatigue critical.

  2. Effects of total solids concentrations of poultry, cattle, and piggery waste slurries on biogas yield

    SciTech Connect (OSTI)

    Itodo, I.N.; Awulu, J.O.

    1999-12-01

    The effects of total solids concentrations of poultry, cattle and piggery waste slurries on biogas yield was investigated. Twelve laboratory-size anaerobic batch digesters with 25 L volume were constructed and used for the experiments. Three replicates of 5%, 10%, 15%, and 20% TS concentrations of poultry, cattle, and piggery waste slurries were anaerobically digested for a 30-day detention period and gas yield was measured by the method of water displacement. Temperature variation within the digesters was measured with a maximum and minimum thermometer. Anaerobic digestion of the slurries was undertaken in the mesophilic temperature range (20--40 C). The carbon:nitrogen ratio of each of the slurries digested was determined. The carbon content was determined using the wackley-Black method, and nitrogen content was determined by the regular kjeldhal method. The pH was measured weekly during the period of digestion from a digital pH meter. Gas quality (% methane fraction) was also measured weekly from an analyzer. Coefficient of variation was computed to ascertain the status of the digestion process. Analysis of variance was used to determine the significant difference in gas yield at p < 0.05. Duncan's New Multiple Range Test at p < 0.05 was used to analyze the difference in gas yield among the various TS concentrations of the slurries investigated. The results indicate that biogas yield is of the order: 5% TS > 10% TS > 15% TS > 20% TS. This result shows that gas yield increases with decreasing TS concentration of the slurries. The ANOVA showed that the gas yield from the various TS % was significantly different (p < 0.05). DNMRT showed that there was significant difference in gas yield from the slurries and wastetypes investigated. Poultry waste slurries had the greatest gas yield (L CH4/kg TS) as the gas yield from the waste types was of the order: Poultry > Piggery > Cattle. The pH of the slurries was of the range 5.5 to 6.8 (weakly acidic). The C:N of the

  3. Fluid dynamic studies for a simulated Melton Valley Storage Tank slurry

    SciTech Connect (OSTI)

    Hylton, T.D.; Youngblood, E.L.; Cummins, R.L.

    1994-07-01

    The Melton Valley Storage Tanks (MVSTs), are used for the collection and storage of remote-handled radioactive liquid wastes. These wastes, which were typically acidic when generated, were neutralized with the addition of sodium hydroxide to protect the storage tanks from corrosion, but this caused the transuranic and heavy metals to precipitate. These wastes will eventually need to be removed from the tanks for ultimate disposal. The objective of the research activities discussed in this report is to support the design of a pipeline transport system between the MVSTs and a treatment facility. Since the wastes in the MVSTs are highly radioactive, a surrogate slurry was developed for this study. Rheological properties of the simulated slurry were determined in a test loop in which the slurry was circulated through three pipeline viscometers of different diameters. Pressure drop data at varying flow rates were used to obtain shear stress and shear rate data. The data were analyzed, and the slurry rheological properties were analyzed by the Power Law model and the Bingham plastic model. The plastic viscosity and yield stress data obtained from the rheological tests were used as inputs for a piping design software package, and the pressure drops predicted by the software compared well with the pressure drop data obtained from the test loop. The minimum transport velocity was determine for the slurry by adding known nominal sizes of glass spheres to the slurry. However, it was shown that the surrogate slurry exhibited hindered settling, which may substantially decrease the minimum transport velocity. Therefore, it may be desired to perform additional tests with a surrogate with a lower concentration of suspended solids to determine the minimum transport velocity.

  4. Clay slurry and engineered soils as containment technologies for remediation of contaminated sites

    SciTech Connect (OSTI)

    Williams, J.R.; Dudka, S.; Miller, W.P.; Johnson, D.O.

    1997-12-31

    Clay Slurry and Engineered Soils are containment technologies for remediation of waste disposal sites where leaching, groundwater plumes and surface runoff of contaminants are serious ecological hazards to adjacent environments. This technology is a patent-pending process which involves the use of conditioned clay materials mixed with sand and water to form a readily pourable suspension, a clay slurry, which is either placed into a trench barrier system or allowed to de-water to create Engineered Soils. The Engineered Soil forms a layer impervious to water and air, therefore by inhibiting both water and oxygen from penetrating through the soil the material. This material can be installed in layers and as a vertical barrier to create a surface barrier containment system. The clay percentage in the clay slurry and Engineered Soils varies depending on site characteristics and desired performance standards. For example Engineered Soils with 1-2% of clay (dry wt.) had a hydraulic conductivity (K) of 10{sup -8} to 10{sup -1} cm/sec. Tests of tailing materials from a kyanite and pyrite mine showed that the clay slurry was effective not only in reducing the permeability of the treated tailings, but also in decreasing their acidity due to the inherent alkalinity of the clay. The untreated tailings had pH values in the range of 2.4 - 3.1; whereas, the effluent from clay and tailings mixtures had pH values in a slightly alkaline range (7.7-7.9). Pug-mills and high volume slurry pumps can be readily adapted for use in constructing and placing caps and creating Engineered Soils. Moreover, material on site or from a local sand supply can be used to create clay slurries and engineered soils. Clay materials used in cap construction are likewise readily available commercially. As a result, the clay slurry system is very cost effective compared to other capping systems, including the commonly used High Density Polyethylene (HDPE) liner systems.

  5. Tin-wall hollow ceramic spheres from slurries. Final report

    SciTech Connect (OSTI)

    Chapman, A.T.; Cochran, J.K.

    1992-12-31

    The overall objective of this effort was to develop a process for economically fabricating thin-wall hollow ceramic spheres from conventional ceramic powders using dispersions. This process resulted in successful production of monosized spheres in the mm size range which were point contact bonded into foams. Thin-wall hollow ceramic spheres of small (one to five millimeter) diameter have novel applications as high-temperature insulation and light structural materials when bonded into monolithic foams. During Phase 1 of this program the objective as to develop a process for fabricating thin-wall hollow spheres from powder slurries using the coaxial nozzle fabrication method. Based on the success during Phase 1, Phase 2 was revised to emphasize the assessment of the potential structural and insulation applications for the spheres and modeling of the sphere formation process was initiated. As more understanding developed, it was clear that to achieve successful structural application, the spheres had to be bonded into monolithic foams and the effort was further expanded to include both bonding into structures and finite element mechanical modeling which became the basis of Phase 3. Successful bonding techniques and mechanical modeling resulted but thermal conductivities were higher than desired for insulating activities. In addition, considerable interest had been express by industry for the technology. Thus the final Phase 4 concentrated on methods to reduce thermal conductivity by a variety of techniques and technology transfer through individualized visits. This program resulted in three Ph.D. theses and 10 M.S. theses and they are listed in the appropriate technical sections.

  6. Evaluation and testing of metering pumps for high-level nuclear waste slurries

    SciTech Connect (OSTI)

    Peterson, M.E.; Perez, J.M. Jr.; Blair, H.T.

    1986-06-01

    The metering pump system that delivers high-level liquid wastes (HLLW) slurry to a melter is an integral subsystem of the vitrification process. The process of selecting a pump for this application began with a technical review of pumps typically used for slurry applications. The design and operating characteristics of numerous pumps were evaluated against established criteria. Two pumps, an air-displacement slurry (ADS) pump and an air-lift pump, were selected for further development. In the development activity, from FY 1983 to FY 1985, the two pumps were subjected to long-term tests using simulated melter feed slurries to evaluate the pumps' performances. Throughout this period, the designs of both pumps were modified to better adapt them for this application. Final reference designs were developed for both the air-displacement slurry pump and the air-lift pump. Successful operation of the final reference designs has demonstrated the feasibility of both pumps. A fully remote design of the ADS pump has been developed and is currently undergoing testing at the West Valley Demonstration Project. Five designs of the ADS pump were tested and evaluated. The initial four designs proved the operating concept of the ADS pump. Weaknesses in the ADS pump system were identified and eliminated in later designs. A full-scale air-lift pump was designed and tested as a final demonstration of the air-lift pump's capabilities.

  7. Chemical coal cleaning process and costs refinement for coal-water slurry manufacture

    SciTech Connect (OSTI)

    Bhasin, A.K.; Berggren, M.H.; Ronzio, N.J.; Smit, F.J.

    1985-12-31

    This report describes the results of process and cost refinement studies for the manufacture of ultra-clean coal-slurry fuel for direct-fired gas turbines. The work was performed as an extension to an earlier contract in which AMAX R and D supplied METC with two lots of highly beneficiated coal slurry fuel for use in the Heat Engines program. A conceptual design study and cost estimate supplied to METC at that time indicated that a combined physical and chemical cleaning process could produce ultra-clean fuel at a competitive price. Laboratory and pilot plant studies performed for the contract extension further defined the process conditions and operating and capital costs to prepare coals containing from 0.2 to 1.0% ash as slurry fuels. A base-case fuel containing coal cleaned to 0.5% ash in a 1000 cp slurry containing 55% coal was $4.16 per million Btu when produced in quantities required to fuel a 500 MW gas-turbine generating station. Coal slurry fuel production costs as low as $3.66 per million Btu were projected for coals cleaned to 1.0% ash. 12 refs., 23 figs., 63 tabs.

  8. Coal liquefaction process utilizing coal/CO.sub.2 slurry feedstream

    DOE Patents [OSTI]

    Comolli, Alfred G.; McLean, Joseph B.

    1989-01-01

    A coal hydrogenation and liquefaction process in which particulate coal feed is pressurized to an intermediate pressure of at least 500 psig and slurried with CO.sub.2 liquid to provide a flowable coal/CO.sub.2 slurry feedstream, which is further pressurized to at least 1000 psig and fed into a catalytic reactor. The coal particle size is 50-375 mesh (U.S. Sieve Series) and provides 50-80 W % coal in the coal/CO.sub.2 slurry feedstream. Catalytic reaction conditions are maintained at 650.degree.-850.degree. F. temperature, 1000-4000 psig hydrogen partial pressure and coal feed rate of 10-100 lb coal/hr ft.sup.3 reactor volume to produce hydrocarbon gas and liquid products. The hydrogen and CO.sub.2 are recovered from the reactor effluent gaseous fraction, hydrogen is recycled to the catalytic reactor, and CO.sub.2 is liquefied and recycled to the coal slurrying step. If desired, two catalytic reaction stages close coupled together in series relation can be used. The process advantageously minimizes the recycle and processing of excess hydrocarbon liquid previously needed for slurrying the coal feed to the reactor(s).

  9. MEASUREMENT AND PREDICTION OF RADIOLYTIC HYDROGEN PRODUCTION IN DEFENSE WASTE PROCESSING SLURRIES AT SAVANNAH RIVER SITE

    SciTech Connect (OSTI)

    Bibler, N; John Pareizs, J; Terri Fellinger, T; Cj Bannochie, C

    2007-01-10

    This paper presents results of measurements and predictions of radiolytic hydrogen production rates from two actual process slurries in the Defense Waste Processing Facility (DWPF) at Savannah River Site (SRS). Hydrogen is a flammable gas and its production in nuclear facilities can be a safety hazard if not mitigated. Measurements were made in the Shielded Cells of Savannah River National Laboratory (SRNL) using a sample of Sludge Batch 3 (SB3) currently being processed by the DWPF. Predictions were made using published values for rates of radiolytic reactions producing H{sub 2} in aqueous solutions and the measured radionuclide and chemical compositions of the two slurries. The agreement between measured and predicted results for nine experiments ranged from complete agreement to 24% difference. This agreement indicates that if the composition of the slurry being processed is known, the rate of radiolytic hydrogen production can be reasonably estimated.

  10. Utilization of solid wastes from the gasification of coal-water slurries

    SciTech Connect (OSTI)

    M.Y. Shpirt; N.P. Goryunova

    2009-07-01

    It was found that only fly and bottom ashes are the solid wastes of water-coal slurry gasification in a direct-flow gasifier. The yields and chemical compositions of fly and bottom ashes obtained after the gasification of water-coal slurries prepared using brown (B) and long-flame (D) coals from the Berezovskii and Mokhovskii strip mines (Kansk-Achinsk and Kuznetsk Basins, respectively) were characterized. Based on an analysis of currently available information, the areas of utilization of fly and bottom ashes after water-coal slurry gasification with dry ash removal were summarized. The use of these wastes in the construction of high-ways and earthwork structures (for the parent coals of B and D grades) and in the manufacture of ash concrete (for the parent coal of D grade) is most promising.

  11. SUCCESSES AND EMERGING ISSUES IN SIMULATING THE MIXING BEHAVIOR OF LIQUID-PARTICLE NUCLEAR WASTE SLURRIES AT THE SAVANNAH RIVER SITE - 211B

    SciTech Connect (OSTI)

    Koopman, D.; Pickenheim, B.; Lambert, D.; Stone, M.

    2009-09-02

    Aqueous radioactive high-level waste slurries are combined during processing steps that ultimately produce a stable borosilicate glass waste form. Chemically treated waste slurries are combined with each other and with glass frit-water slurries to produce the melter feed. Understanding the evolution of the rheological properties of the slurries is an important aspect of removing and treating the stored waste. To a first approximation, combinations of colloidal waste slurry with {approx}0.1-mm mean diameter glass frit or glass beads act in an analogous matter to slurries of spherical beads in Newtonian liquids. The non-Newtonian rheological properties of the waste slurries without frit, however, add complexity to the hydrodynamic analysis. The use of shear rate dependent apparent viscosities with the modified Einstein equation was used to model the rheological properties of aqueous frit-waste slurries.

  12. Rheological properties of water-coal slurries based on brown coal in the presence of sodium lignosulfonates and alkali

    SciTech Connect (OSTI)

    D.P. Savitskii; A.S. Makarov; V.A. Zavgorodnii

    2009-07-01

    The effect of the oxidized surface of brown coal on the structural and rheological properties of water-coal slurries was found. The kinetics of structure formation processes in water-coal slurries based on as-received and oxidized brown coal was studied. The effect of lignosulfonate and alkali additives on the samples of brown coal was considered.

  13. WEAR RATE TO STAINLESS STEEL PIPE FROM LIQUID-SOLID SLURRY (Conference) |

    Office of Scientific and Technical Information (OSTI)

    SciTech Connect WEAR RATE TO STAINLESS STEEL PIPE FROM LIQUID-SOLID SLURRY Citation Details In-Document Search Title: WEAR RATE TO STAINLESS STEEL PIPE FROM LIQUID-SOLID SLURRY Authors: Duignan, M. ; Reigel, M. ; Imrich, K. ; Restivo, M. ; Fowley, M. Publication Date: 2016-06-02 OSTI Identifier: 1307168 Report Number(s): SRNL-STI-2015-00636 DOE Contract Number: DE-AC09-08SR22470 Resource Type: Conference Resource Relation: Conference: Conference Title Heat Transfer, Fluids Engineering, &

  14. Thermal conductivities of Wilsonville solvent and Wilsonville solvent/Illinois No. 6 coal slurry. [Wilsonville solvent

    SciTech Connect (OSTI)

    Wilson, J.H.; Mrochek, J.E.; Johnson, J.K.

    1984-01-01

    Thermal conductivities of a Wilsonville solvent and of a slurry prepared from this solvent and Illinois No. 6 coal have been measured at temperatures from 295 up to 500 K. With increasing temperature, the thermal conductivity varied from 1.23 to 1.02 mW cm/sup -1/ K/sup -1/ (296 to 438 K) and from 1.51 to 1.02 mW cm/sup -1/ K/sup -1/ (295 to 505 K) for the solvent and the slurry, respectively. At room temperature, measurements on toluene were accurate to within 3% of literature values. 18 references, 9 figures, 7 tables.

  15. Liquid CO{sub 2}/Coal Slurry for Feeding Low Rank Coal to Gasifiers

    SciTech Connect (OSTI)

    Marasigan, Jose; Goldstein, Harvey; Dooher, John

    2013-09-30

    This study investigates the practicality of using a liquid CO{sub 2}/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO{sub 2} has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO{sub 2} is much lower than water. This means it should take less energy to pump liquid CO{sub 2} through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO{sub 2} is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO{sub 2} is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO{sub 2} slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO{sub 2} has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO{sub 2} over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO{sub 2}/coal slurry properties. This low-rank coal study extends the existing knowledge base to evaluate the liquid CO{sub 2}/coal slurry concept on an E-Gas™-based IGCC plant with full 90% CO{sub 2} capture. The overall objective is to determine if this

  16. Kinetics of Slurry Phase Fischer-Tropsch Synthesis

    SciTech Connect (OSTI)

    Dragomir B. Bukur; Gilbert F. Froment; Tomasz Olewski; Lech Nowicki; Madhav Nayapati

    2006-12-31

    The overall objective of this project is to develop a comprehensive kinetic model for slurry-phase Fischer-Tropsch synthesis (FTS) employing iron-based catalysts. This model will be validated with experimental data obtained in a stirred-tank slurry reactor (STSR) over a wide range of process conditions. Three STSR tests of the Ruhrchemie LP 33/81 catalyst were conducted to collect data on catalyst activity and selectivity under 25 different sets of process conditions. The observed decrease in 1-olefin content and increase in 2-olefin and n-paraffin contents with the increase in conversion are consistent with a concept that 1-olefins participate in secondary reactions (e.g. 1-olefin hydrogenation, isomerization and readsorption), whereas 2-olefins and n-paraffins are formed in these reactions. Carbon number product distribution showed an increase in chain growth probability with increase in chain length. Vapor-liquid equilibrium calculations were made to check validity of the assumption that the gas and liquid phases are in equilibrium during FTS in the STSR. Calculated vapor phase compositions were in excellent agreement with experimental values from the STSR under reaction conditions. Discrepancies between the calculated and experimental values for the liquid-phase composition (for some of the experimental data) are ascribed to experimental errors in the amount of wax collected from the reactor, and the relative amounts of hydrocarbon wax and Durasyn 164 oil (start-up fluid) in the liquid samples. Kinetic parameters of four kinetic models (Lox and Froment, 1993b; Yang et al., 2003; Van der Laan and Beenackers, 1998, 1999; and an extended kinetic model of Van der Laan and Beenackers) were estimated from experimental data in the STSR tests. Two of these kinetic models (Lox and Froment, 1993b; Yang et al., 2003) can predict a complete product distribution (inorganic species and hydrocarbons), whereas the kinetic model of Van der Laan and Beenackers (1998, 1999) can

  17. Apparatus and method for pumping hot, erosive slurry of coal solids in coal derived, water immiscible liquid

    DOE Patents [OSTI]

    Ackerman, Carl D.

    1983-03-29

    An apparatus for and method of pumping hot, erosive slurry of coal solids in a coal derived, water immiscible liquid to higher pressure involves the use of a motive fluid which is miscible with the liquid of the slurry. The apparatus includes a pump 12, a remote check valve 14 and a chamber 16 between and in fluid communication with the pump 12 and check valve 14 through conduits 18,20. Pump 12 exerts pressure on the motive fluid and thereby on the slurry through a concentration gradient of coal solids within chamber 16 to alternately discharge slurry under pressure from the outlet port of check valve 14 and draw slurry in through the inlet port of check valve 14.

  18. ADVANCED SULFUR CONTROL CONCEPTS

    SciTech Connect (OSTI)

    Apostolos A. Nikolopoulos; Santosh K. Gangwal; William J. McMichael; Jeffrey W. Portzer

    2003-01-01

    Conventional sulfur removal in integrated gasification combined cycle (IGCC) power plants involves numerous steps: COS (carbonyl sulfide) hydrolysis, amine scrubbing/regeneration, Claus process, and tail-gas treatment. Advanced sulfur removal in IGCC systems involves typically the use of zinc oxide-based sorbents. The sulfides sorbent is regenerated using dilute air to produce a dilute SO{sub 2} (sulfur dioxide) tail gas. Under previous contracts the highly effective first generation Direct Sulfur Recovery Process (DSRP) for catalytic reduction of this SO{sub 2} tail gas to elemental sulfur was developed. This process is currently undergoing field-testing. In this project, advanced concepts were evaluated to reduce the number of unit operations in sulfur removal and recovery. Substantial effort was directed towards developing sorbents that could be directly regenerated to elemental sulfur in an Advanced Hot Gas Process (AHGP). Development of this process has been described in detail in Appendices A-F. RTI began the development of the Single-step Sulfur Recovery Process (SSRP) to eliminate the use of sorbents and multiple reactors in sulfur removal and recovery. This process showed promising preliminary results and thus further process development of AHGP was abandoned in favor of SSRP. The SSRP is a direct Claus process that consists of injecting SO{sub 2} directly into the quenched coal gas from a coal gasifier, and reacting the H{sub 2}S-SO{sub 2} mixture over a selective catalyst to both remove and recover sulfur in a single step. The process is conducted at gasifier pressure and 125 to 160 C. The proposed commercial embodiment of the SSRP involves a liquid phase of molten sulfur with dispersed catalyst in a slurry bubble-column reactor (SBCR).

  19. Design of a mixing system for simulated high-level nuclear waste melter feed slurries

    SciTech Connect (OSTI)

    Peterson, M.E.; McCarthy, D.; Muhlstein, K.D.

    1986-03-01

    The Nuclear Waste Treatment Program development program consists of coordinated nonradioactive and radioactive testing combined with numerical modeling of the process to provide a complete basis for design and operation of a vitrification facility. The radioactive demonstration tests of equipment and processes are conducted before incorporation in radioactive pilot-scale melter systems for final demonstration. The mixing system evaluation described in this report was conducted as part of the nonradioactive testing. The format of this report follows the sequence in which the design of a large-scale mixing system is determined. The initial program activity was concerned with gaining an understanding of the theoretical foundation of non-Newtonian mixing systems. Section 3 of this report describes the classical rheological models that are used to describe non-Newtonian mixing systems. Since the results obtained here are only valid for the slurries utilized, Section 4, Preparation of Simulated Hanford and West Valley Slurries, describes how the slurries were prepared. The laboratory-scale viscometric and physical property information is summarized in Section 5, Laboratory Rheological Evaluations. The bench-scale mixing evaluations conducted to define the effects of the independent variables described above on the degree of mixing achieved with each slurry are described in Section 6. Bench-scale results are scaled-up to establish engineering design requirements for the full-scale mixing system in Section 7. 24 refs., 37 figs., 44 tabs.

  20. Microwave applicator for in-drum processing of radioactive waste slurry

    DOE Patents [OSTI]

    White, Terry L. (Oak Ridge, TN)

    1994-01-01

    A microwave applicator for processing of radioactive waste slurry uses a waveguide network which splits an input microwave of TE.sub.10 rectangular mode to TE.sub.01 circular mode. A cylindrical body has four openings, each receiving 1/4 of the power input. The waveguide network includes a plurality of splitters to effect the 1/4 divisions of power.

  1. Transportation of the MOAB Uranium Mill Tailings to White Mesa Mill by Slurry Pipeline

    SciTech Connect (OSTI)

    Hochstein, R. F.; Warner, R.; Wetz, T. V.

    2003-02-26

    The Moab uranium mill tailings pile, located at the former Atlas Minerals Corporation site approximately three miles north of Moab, Utah, is now under the control of the US Department of Energy (''DOE''). The location of the tailings pile adjacent to the Colorado River, and the ongoing contamination of groundwater and seepage of pollutants into the river, have lead to the investigation, as part of the final site remediation program, of alternatives to relocate the tailings to a qualified permanent disposal site. This paper will describe the approach being taken by the team formed between International Uranium (USA) Corporation (''IUC'') and Washington Group International (''WGINT'') to develop an innovative technical proposal to relocate the Moab tailings to IUC's White Mesa Mill south of Blanding, Utah. The proposed approach for relocating the tailings involves using a slurry pipeline to transport the tailings to the White Mesa Mill. The White Mesa Mill is a fully licensed, active uranium mill site that is uniquely suited for permanent disposal of the Moab tailings. The tailings slurry would be dewatered at the White Mesa Mill, the slurry water would be recycled to the Moab site for reuse in slurry makeup, and the ''dry'' tailings would be permanently disposed of in an approved below grade cell at the mill site.

  2. Two weight system for measuring depth and sediment in slurry-supported excavations

    SciTech Connect (OSTI)

    Deming, P.; Good, D.

    1999-07-01

    This paper describes a two weight system using bar and flat shaped weights for measuring depth and detecting sediment at the bottom of slurry-supported excavations. Currently there are no standard depth measurement weights or methods for reliably identifying bottom sediment. Two weights and a procedural system for using the weights is described. Details suitable for manufacture are provided.

  3. Chemical coal cleaning process and costs refinement for coal-water slurry manufacture. Monthly report

    SciTech Connect (OSTI)

    Berggren, M.

    1985-05-15

    Activity in April centered on performing hot-water leaching investigations. Analyses of caustic filtrates to be used for regeneration tests were completed. Modifications to the Inconel caustic-leach reactor were made to permit injection of caustic after preheating the coal-water feed slurry. Criteria for cost estimates and sensitivity analysis were established.

  4. Development and process evaluation of improved Fischer-Tropsch slurry catalysts. Final report

    SciTech Connect (OSTI)

    Bukur, D.B.; Mukesh, D.; Patel, S.A.; Zimmerman, W.H.; Rosynek, M.P.; Kellogg, L.J.

    1990-04-01

    This report describes results of a study aimed at developing and evaluating improved catalysts for a slurry Fischer-Tropsch (FT) process for converting synthesis gas to high quality transportation fuels (gasoline and distillate). The improvements in catalyst performance were sought by studying effects of pretreatment conditions, promoters and binders/supports. A total of 20 different, iron based, catalysts were evaluated in 58 fixed bed reactor tests and 10 slurry reactor tests. The major accomplishments and conclusions are summarized below. The pretreatment conditions (temperature, duration and the nature of reducing gas) have significant effect on catalyst performance (activity, selectivity and stability) during Fischer-Tropsch synthesis. One of precipitated unsupported catalysts had hydrocarbon selectivity similar to Mobil`s I-B catalyst in high wax mode operation, and had not experienced any loss in activity during 460 hours of testing under variable process conditions in a slurry reactor. The effect of promoters (copper and potassium) on catalyst performance during FT synthesis has been studied in a systematic way. It was found that potassium promotion increases activities of the FT and water-gas-shift (WGS) reactions, the average molecular weight of hydrocarbon products, and suppresses the olefin hydrogenation and isomerization reactions. The addition of binders/supports (silica or alumina) to precipitated Fe/Cu/K catalysts, decreased their activity but improved their stability and hydrocarbon selectivity. The performance of catalysts of this type was very promising and additional studies are recommended to evaluate their potential for use in commercial slurry reactors.

  5. COMPUTATIONAL AND EXPERIMENTAL MODELING OF THREE-PHASE SLURRY-BUBBLE COLUMN REACTOR

    SciTech Connect (OSTI)

    Isaac K. Gamwo; Dimitri Gidaspow

    1999-09-01

    Considerable progress has been achieved in understanding three-phase reactors from the point of view of kinetic theory. In a paper in press for publication in Chemical Engineering Science (Wu and Gidaspow, 1999) we have obtained a complete numerical solution of bubble column reactors. In view of the complexity of the simulation a better understanding of the processes using simplified analytical solutions is required. Such analytical solutions are presented in the attached paper, Large Scale Oscillations or Gravity Waves in Risers and Bubbling Beds. This paper presents analytical solutions for bubbling frequencies and standing wave flow patterns. The flow patterns in operating slurry bubble column reactors are not optimum. They involve upflow in the center and downflow at the walls. It may be possible to control flow patterns by proper redistribution of heat exchangers in slurry bubble column reactors. We also believe that the catalyst size in operating slurry bubble column reactors is not optimum. To obtain an optimum size we are following up on the observation of George Cody of Exxon who reported a maximum granular temperature (random particle kinetic energy) for a particle size of 90 microns. The attached paper, Turbulence of Particles in a CFB and Slurry Bubble Columns Using Kinetic Theory, supports George Cody's observations. However, our explanation for the existence of the maximum in granular temperature differs from that proposed by George Cody. Further computer simulations and experiments involving measurements of granular temperature are needed to obtain a sound theoretical explanation for the possible existence of an optimum catalyst size.

  6. Evaluation of Computational Method of High Reynolds Number Slurry Flow for Caverns Backfilling

    SciTech Connect (OSTI)

    Bettin, Giorgia

    2015-05-01

    The abandonment of salt caverns used for brining or product storage poses a significant environmental and economic risk. Risk mitigation can in part be address ed by the process of backfilling which can improve the cavern geomechanical stability and reduce the risk o f fluid loss to the environment. This study evaluate s a currently available computational tool , Barracuda, to simulate such process es as slurry flow at high Reynolds number with high particle loading . Using Barracuda software, a parametric sequence of simu lations evaluated slurry flow at Re ynolds number up to 15000 and loading up to 25%. Li mitations come into the long time required to run these simulation s due in particular to the mesh size requirement at the jet nozzle. This study has found that slurry - jet width and centerline velocities are functions of Re ynold s number and volume fractio n The solid phase was found to spread less than the water - phase with a spreading rate smaller than 1 , dependent on the volume fraction. Particle size distribution does seem to have a large influence on the jet flow development. This study constitutes a first step to understand the behavior of highly loaded slurries and their ultimate application to cavern backfilling.

  7. Elimination Of Catalytic Hydrogen Generation In Defense Waste Processing Facility Slurries

    SciTech Connect (OSTI)

    Koopman, D. C.

    2013-01-22

    Based on lab-scale simulations of Defense Waste Processing Facility (DWPF) slurry chemistry, the addition of sodium nitrite and sodium hydroxide to waste slurries at concentrations sufficient to take the aqueous phase into the alkaline region (pH > 7) with approximately 500 mg nitrite ion/kg slurry (assuming <25 wt% total solids, or equivalently 2,000 mg nitrite/kg total solids) is sufficient to effectively deactivate the noble metal catalysts at temperatures between room temperature and boiling. This is a potential strategy for eliminating catalytic hydrogen generation from the list of concerns for sludge carried over into the DWPF Slurry Mix Evaporator Condensate Tank (SMECT) or Recycle Collection Tank (RCT). These conclusions are drawn in large part from the various phases of the DWPF catalytic hydrogen generation program conducted between 2005 and 2009. The findings could apply to various situations, including a solids carry-over from either the Sludge Receipt and Adjustment Tank (SRAT) or Slurry Mix Evaporator (SME) into the SMECT with subsequent transfer to the RCT, as well as a spill of formic acid into the sump system and transfer into an RCT that already contains sludge solids. There are other potential mitigating factors for the SMECT and RCT, since these vessels are typically operated at temperatures close to the minimum temperatures that catalytic hydrogen has been observed to occur in either the SRAT or SME (pure slurry case), and these vessels are also likely to be considerably more dilute in both noble metals and formate ion (the two essential components to catalytic hydrogen generation) than the two primary process vessels. Rhodium certainly, and ruthenium likely, are present as metal-ligand complexes that are favored under certain concentrations of the surrounding species. Therefore, in the SMECT or RCT, where a small volume of SRAT or SME material would be significantly diluted, conditions would be less optimal for forming or sustaining the

  8. Fibrogenicity and carcinogenic potential of smelter slags used as abrasive blasting substitutes

    SciTech Connect (OSTI)

    Stettler, L.E.; Proctor, J.E.; Platek, S.F.; Carolan, R.J.; Smith, R.J.; Donaldson, H.M.

    1988-01-01

    This study was designed to examine the fibrogenic and carcinogenic potentials of three smelter slags (primary copper slag, secondary copper slag, and nickel slag) that have been used for a number of years as substitutes for sand in abrasive blasting operations. Seven groups of 85 male Fischer 344 rats (approximately 180 g) were used. Each group was given a single 20-mg dose of one of the following test materials via intratracheal instillation: primary copper slag, secondary copper slag, nickel slag, feldspar, Min-U-Sil, novaculite, or vehicle control. Chemical, particle size, and surface area analyses were performed for each test dust. Animals were weighed monthly, and ten animals per group were necropsied at the 6-, 12-, and 18-mo interim sacrifices. The terminal sacrifice was conducted at 22 mo. Hematoxylin and eosin stained histologic sections were prepared from designated formalin-fixed tissues collected at necropsy and examined microscopically. The pulmonary fibrogenic and carcinogenic potentials of the three smelter slags were compared histopathologically with feldspar, novaculite, Min-U-Sil, and vehicle controls. Only minimal to slight alveolar wall fibrosis was seen in the two copper slag groups, while the response seen with nickel slag was consistent with a foreign body reaction with minimal fibrosis seen in only an occasional animal. The major reaction seen in both the feldspar- and the novaculite-treated rats was a granulomatous inflammation with varying degrees of fibrosis associated with the granulomas. Significant numbers of primary lung tumors, principally adenocarcinomas and adenomas, were seen in the copper slag (p = 0.005 and p = 0.022 for the primary and secondary slags, respectively), in the feldspar (p = 0.007), in the novaculite (p less than 0.001), and in the Min-U-Sil (p less than 0.001) groups when compared to the vehicle control group.

  9. Innovative process for concentration of fine particle coal slurries. Technical report, March 1- May 31, 1996

    SciTech Connect (OSTI)

    Rajchel, M.; Ehrlinger, H.P.; Fonseca, A.; Mauer, R.

    1996-12-31

    Williams Technologies, Inc. And Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be, concentrated to greater than 60 weight percent and re-mixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project was to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology can enable Illinois coal producers and users to realize significant cost and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. Testing was also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back-filled, eliminating the need for tailings ponds. During the grant period, a laboratory-scale test apparatus (up to 3 GPM feed rate) was assembled and operated to demonstrate process performance over a range of feed temperatures and pressures. A dilute coal/water slurry from Consol, Inc.`s Rend Lake Preparation Plant was concentrated using the process to a maximum recorded solids loading of 61.9% solids by weight. Analytical results from the concentrate were evaluated by Destec Energy for suitability as an IGCC fuel.

  10. Novel techniques for slurry bubble column hydrodynamics. Annual technical progress report No. 1, July 1, 1995--June 30, 1996

    SciTech Connect (OSTI)

    Dudukovic, M.P.; Fan, L.S.; Chang, Min

    1997-05-01

    The objective of this cooperative research effort between Washington University, Ohio State University and Exxon Research and Engineering Company is to improve the basis for scale-up and operation of slurry bubble column reactors for syngas conversion and other coal conversion processes by increased reliance on experimentally verified hydrodynamic models. The first year of this three year program was spent on developing and tuning the experimental tools that can provide accurate measurement of pertinent hydrodynamic quantities, such as velocity field and holdup distribution, for validation of hydrodynamic models. Advances made in preparing the unique Computer Automated Radioactive Particle Tracing (CARPT) technique for use in high pressure systems are described in this report The work done on developing a reliable beat transfer coefficient measurement probe at operating conditions of interest is also described. Finally, the work done in preparing the Exxon pilot plant facilities for high pressure runs and pertinent hydrodynamic measurements is outlined together with preliminary studies of matching the fluid dynamics program predictions and data in a two dimensional column.

  11. Advanced Imaging

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Design » Design for Efficiency » Advanced House Framing Advanced House Framing Two-story home using advanced framing techniques. Two-story home using advanced framing techniques. Advanced house framing, sometimes called optimum value engineering (OVE), refers to framing techniques designed to reduce the amount of lumber used and waste generated in the construction of a wood-framed house. These techniques boost energy efficiency by replacing lumber with insulation material while maintaining the

  12. Slurry-Based Chemical Hydrogen Storage Systems for Automotive Fuel Cell Applications

    SciTech Connect (OSTI)

    Brooks, Kriston P.; Semelsberger, Troy; Simmons, Kevin L.; Van Hassel, Bart A.

    2014-05-30

    In this paper, the system designs for hydrogen storage using chemical hydrogen materials in an 80 kWe fuel cell, light-duty vehicle are described. Ammonia borane and alane are used for these designs to represent the general classes of exothermic and endothermic materials. The designs are then compared to the USDRIVE/DOE developed set of system level targets for on-board storage. While most of the DOE targets are predicted to be achieved based on the modeling, the system gravimetric and volumetric densities were more challenging and became the focus of this work. The resulting system evaluation determined that the slurry is majority of the system mass. Only modest reductions in the system mass can be expected with improvements in the balance of plant components. Most of the gravimetric improvements will require developing materials with higher inherent storage capacity or by increasing the solids loading of the chemical hydrogen storage material in the slurry.

  13. SLURRY SOLVENT EXTRACTION PROCESS FOR THE RECOVERY OF METALS FROM SOLID MATERIALS

    DOE Patents [OSTI]

    Grinstead, R.R.

    1959-01-20

    A solvent extraction process is described for recovering uranium from low grade uranium bearing minerals such as carnotit or shale. The finely communited ore is made up as an aqueous slurry containing the necessary amount of acid to solubilize the uranium and simultaneously or subsequently contacted with an organic solvent extractant such as the alkyl ortho-, or pyro phosphoric acids, alkyl phosphites or alkyl phosphonates in combination with a diluent such as kerosene or carbon tetrachlorids. The extractant phase is separated from the slurry and treated by any suitable process to recover the uranium therefrom. One method for recovering the uranium comprises treating the extract with aqueous HF containing a reducing agent such as ferrous sulfate, which reduces the uranium and causes it to be precipitated as uranium tetrafluoride.

  14. Deposition Velocities of Newtonian and Non-Newtonian Slurries in Pipelines

    SciTech Connect (OSTI)

    Poloski, Adam P.; Adkins, Harold E.; Abrefah, John; Casella, Andrew M.; Hohimer, Ryan E.; Nigl, Franz; Minette, Michael J.; Toth, James J.; Tingey, Joel M.; Yokuda, Satoru T.

    2009-03-25

    The WTP pipe plugging issue, as stated by the External Flowsheet Review Team (EFRT) Executive Summary, is as follows: Piping that transports slurries will plug unless it is properly designed to minimize this risk. This design approach has not been followed consistently, which will lead to frequent shutdowns due to line plugging. A strategy was employed to perform critical-velocity tests on several physical simulants. Critical velocity is defined as the point where a stationary bed of particles deposits on the bottom of a straight horizontal pipe during slurry transport operations. Results from the critical velocity testing provide an indication of slurry stability as a function of fluid rheological properties and transport conditions. The experimental results are compared to the WTP design guide on slurry transport velocity in an effort to confirm minimum waste velocity and flushing velocity requirements as established by calculations and critical line velocity correlations in the design guide. The major findings of this testing is discussed below. Experimental results indicate that the use of the Oroskar and Turian (1980) correlation in the design guide is conservativeSlurry viscosity has a greater affect on particles with a large surface area to mass ratio. The increased viscous forces on these particles result in a decrease in predicted critical velocities from this traditional industry derived equations that focus on particles large than 100 ?m in size. Since the Hanford slurry particles generally have large surface area to mass ratios, the reliance on such equations in the Hall (2006) design guide is conservative. Additionally, the use of the 95% percentile particle size as an input to this equation is conservative. However, test results indicate that the use of an average particle density as an input to the equation is not conservative. Particle density has a large influence on the overall result returned by the correlation. Lastly, the viscosity

  15. Process for coal liquefaction by separation of entrained gases from slurry exiting staged dissolvers

    DOE Patents [OSTI]

    Givens, Edwin N.; Ying, David H. S.

    1983-01-01

    There is described an improved liquefaction process by which coal is converted to a low ash and low sulfur carbonaceous material that can be used as a fuel in an environmentally acceptable manner without costly gas scrubbing equipment. In the process, coal is slurried with a solvent, passed through a preheater and at least two dissolvers in series in the presence of hydrogen-rich gases at elevated temperatures and pressures. Solids, including mineral ash and unconverted coal macerals are separated from the condensed dissolver effluent. In accordance with the improved process, fresh hydrogen is fed to each dissolver and the entrained gas from each dissolver is separated from the slurry phase and removed from the reactor system before the condensed phase is passed to the next dissolver in the series. In accordance with another process, the feeds to the dissolvers are such that the top of each downstream dissolver is used as a gas-liquid separator.

  16. REACTOR HAVING NaK-UO$sub 2$ SLURRY HELICALLY POSITIONED IN A GRAPHITE MODERATOR

    DOE Patents [OSTI]

    Rodin, M.B.; Carter, J.C.

    1962-05-15

    A reactor utilizing 20% enriched uranium consists of a central graphite island in cylindrical form, with a spiral coil of tubing fitting against the central island. An external graphite moderator is placed around the central island and coil. A slurry of uranium dioxide dispersed in alkali metal passes through the coil to transfer heat externally to the reactor. There are also conventional controls for regulating the nuclear reaction. (AEC)

  17. Coal water slurries. (Latest citations from the Patent bibliographic database with exemplary claims). Published Search

    SciTech Connect (OSTI)

    Not Available

    1993-08-01

    The bibliography contains citations of selected patents concerning the mixing of coal with water to achieve a fuel mixture, or a medium for the transporting or processing of coal. Apparatus, preparation methods, and a variety of processes regarding the utilization of coal-water slurries are presented. Applications include synthetic gas production and coal beneficiation operations. (Contains 250 citations and includes a subject term index and title list.)

  18. Innovative process for concentration of fine particle coal slurries. Technical report, September 1--November 30, 1995

    SciTech Connect (OSTI)

    Rajchel, M. |; Harnett, D.; Fonseca, A.; Maurer, R.; Ehrlinger, H.P.

    1995-12-31

    Williams Technologies, Inc. and Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be concentrated to greater than 60 weight percent and re-mixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project is to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology will enable Illinois coal producers and users to realize significant coast and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. In addition, testing is also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back-, filled and thus eliminate the need for tailings ponds. This reporting period, September 1, 1995 through November 30, 1995, marked the inception of this project. During this period Task No. 1, Procurement and Set-Up, was completed. The pilot plant apparatus was constructed at the SIU Coal Research Center in Carterville, Illinois. All equipment and feedstock were received at the site.

  19. Cryogenic fractionator gas as stripping gas of fines slurry in a coking and gasification process

    DOE Patents [OSTI]

    DeGeorge, Charles W.

    1981-01-01

    In an integrated coking and gasification process wherein a stream of fluidized solids is passed from a fluidized bed coking zone to a second fluidized bed and wherein entrained solid fines are recovered by a scrubbing process and wherein the resulting solids-liquid slurry is stripped with a stripping gas to remove acidic gases, at least a portion of the stripping gas comprises a gas comprising hydrogen, nitrogen and methane separated from the coker products.

  20. Thermal conductivities of Wilsonville solvent and Wilsonville solvent/Illinois No. 6 coal slurry

    SciTech Connect (OSTI)

    Mrochek, J.E.; Wilson, J.H.; Johnson, J.K.

    1985-12-01

    This report describes instrumentation and techniques that, when used in conjunction with a unique bench-scale flow system for coal liquids, enabled thermal conductivity measurements of fresh, slurried coal-solvent mixtures under more or less dynamic flow conditions. The transient hot-wire technique was selected as the method of choice, and a high-temperature, high-pressure cell, rated for temperatures to 850 K and pressures to 30 MPa (4366 psig), was fabricated from type 347 stainless steel. The cell, constructed of two identical manifolds joined by a length of pipe (34.9-mm OD x 19.7-mm ID), contained a platinum hot wire gauge (40 SWG, 0.076-mm diam) approx.29 cm in length. The measurement system consisted of a commercially available, precision dc current source (programmable and capable of current output to 164 mA) and a custom-built, switching/voltage amplification network with a digital oscilloscope for data acquisition. Measurements of the voltage drop across the hot-wire gauge (4096 data points) were transferred to a minicomputer for analysis and long-term storage. Thermal conductivities were measured on a Wilsonville solvent and a slurry prepared from this solvent and Illinois No. 6 coal over a temperature range of 295 to 505 K. Thermal conductivities for both the solvent and the slurry decreased with increasing temperatures, similar to the trend showed by toluene. The solvent decreased from 1.23 to 1.02 mW cm/sup -1/ K/sup -1/ over the temperature range 296 to 438 K, while the slurry decreased from 1.51 to 1.02 mW cm/sup -1/ K/sup -1/ over the range 295 to 505 K. 20 refs., 9 figs., 7 tabs.

  1. Processes and catalysts for conducting Fischer-Tropsch synthesis in a slurry bubble column reactor

    DOE Patents [OSTI]

    Singleton, A.H.; Oukaci, R.; Goodwin, J.G.

    1999-08-17

    Processes and catalysts are disclosed for conducting Fischer-Tropsch synthesis in a slurry bubble column reactor (SBCR). One aspect of the invention involves the use of cobalt catalysts without noble metal promotion in an SBCR. Another aspect involves using palladium promoted cobalt catalysts in an SBCR. Methods for preparing noble metal promoted catalysts via totally aqueous impregnation and procedures for producing attrition resistant catalysts are also provided. 1 fig.

  2. Microwave applicator for in-drum processing of radioactive waste slurry

    DOE Patents [OSTI]

    White, T.L.

    1994-06-28

    A microwave applicator for processing of radioactive waste slurry uses a waveguide network which splits an input microwave of TE[sub 10] rectangular mode to TE[sub 01] circular mode. A cylindrical body has four openings, each receiving 1/4 of the power input. The waveguide network includes a plurality of splitters to effect the 1/4 divisions of power. 4 figures.

  3. Processes and catalysts for conducting fischer-tropsch synthesis in a slurry bubble column reactor

    DOE Patents [OSTI]

    Singleton, Alan H.; Oukaci, Rachid; Goodwin, James G.

    1999-01-01

    Processes and catalysts for conducting Fischer-Tropsch synthesis in a slurry bubble column reactor (SBCR). One aspect of the invention involves the use of cobalt catalysts without noble metal promotion in an SBCR. Another aspect involves using palladium promoted cobalt catalysts in an SBCR. Methods for preparing noble metal promoted catalysts via totally aqueous impregnation and procedures for producing attrition resistant catalysts are also provided.

  4. Correlations to predict frictional pressure loss of hydraulic-fracturing slurry in coiled tubing

    SciTech Connect (OSTI)

    Shah, S.; Zhoi, Y.X.; Bailey, M.; Hernandez, J.

    2009-08-15

    Compared with conventional-tubing fracturing, coiled-tubing (CT) fracturing has several advantages. CT fracturing has become an effective stimulation technique for multizone oil and gas wells. It is also an attractive production-enhancement method for multiseam coalbed-methane wells, and wells with bypassed zones. The excessive frictional pressure loss through CT has been a concern in fracturing. The small diameter of the string limits the cross-sectional area open to flow. Furthermore, the tubing curvature causes secondary flow and results in extra flow resistance. This increased frictional pressure loss results in high surface pumping pressure. The maximum possible pump rate and sand concentration, therefore, have to be reduced. To design a CT fracturing job properly, it is essential to predict the frictional pressure loss through the tubing accurately. This paper presents correlations for the prediction of frictional pressure loss of fracturing slurries in straight tubing and CT. They are developed on the basis of full-scale slurry-flow tests with 11/2-in. CT and slurries prepared with 35 lbm/1,000 gal of guar gel. The extensive experiments were conducted at the full-scale CT-flow test facility. The proposed correlations have been verified with the experimental data and actual field CT-fracturing data. Case studies of wells recently fractured are provided to demonstrate the application of the correlations. The correlations will be useful to the CT engineers in their hydraulics design calculations.

  5. Experimental investigation of ice slurry flow pressure drop in horizontal tubes

    SciTech Connect (OSTI)

    Grozdek, Marino; Khodabandeh, Rahmatollah; Lundqvist, Per [Royal Institute of Technology, Department of Energy Technology, Division of Applied Thermodynamics and Refrigeration, Brinellvaegen 68, 10044 Stockholm (Sweden)

    2009-01-15

    Pressure drop behaviour of ice slurry based on ethanol-water mixture in circular horizontal tubes has been experimentally investigated. The secondary fluid was prepared by mixing ethyl alcohol and water to obtain initial alcohol concentration of 10.3% (initial freezing temperature -4.4 C). The pressure drop tests were conducted to cover laminar and slightly turbulent flow with ice mass fraction varying from 0% to 30% depending on test conditions. Results from flow tests reveal much higher pressure drop for higher ice concentrations and higher velocities in comparison to the single phase flow. However for ice concentrations of 15% and higher, certain velocity exists at which ice slurry pressure drop is same or even lower than for single phase flow. It seems that higher ice concentration delay flow pattern transition moment (from laminar to turbulent) toward higher velocities. In addition experimental results for pressure drop were compared to the analytical results, based on Poiseulle and Buckingham-Reiner models for laminar flow, Blasius, Darby and Melson, Dodge and Metzner, Steffe and Tomita for turbulent region and general correlation of Kitanovski which is valid for both flow regimes. For laminar flow and low buoyancy numbers Buckingham-Reiner method gives good agreement with experimental results while for turbulent flow best fit is provided with Dodge-Metzner and Tomita methods. Furthermore, for transport purposes it has been shown that ice mass fraction of 20% offers best ratio of ice slurry transport capability and required pumping power. (author)

  6. Scoping Studies to Evaluate the Benefits of an Advanced Dry Feed System on the Use of Low-Rank Coal

    SciTech Connect (OSTI)

    Rader, Jeff; Aguilar, Kelly; Aldred, Derek; Chadwick, Ronald; Conchieri, John; Dara, Satyadileep; Henson, Victor; Leininger, Tom; Liber, Pawel; Liber, Pawel; Lopez-Nakazono, Benito; Pan, Edward; Ramirez, Jennifer; Stevenson, John; Venkatraman, Vignesh

    2012-03-30

    The purpose of this project was to evaluate the ability of advanced low rank coal gasification technology to cause a significant reduction in the COE for IGCC power plants with 90% carbon capture and sequestration compared with the COE for similarly configured IGCC plants using conventional low rank coal gasification technology. GE’s advanced low rank coal gasification technology uses the Posimetric Feed System, a new dry coal feed system based on GE’s proprietary Posimetric Feeder. In order to demonstrate the performance and economic benefits of the Posimetric Feeder in lowering the cost of low rank coal-fired IGCC power with carbon capture, two case studies were completed. In the Base Case, the gasifier was fed a dilute slurry of Montana Rosebud PRB coal using GE’s conventional slurry feed system. In the Advanced Technology Case, the slurry feed system was replaced with the Posimetric Feed system. The process configurations of both cases were kept the same, to the extent possible, in order to highlight the benefit of substituting the Posimetric Feed System for the slurry feed system.

  7. ASSESSMENT OF THE ABILITY OF STANDARD SLURRY PUMPS TO MIX MISCIBLE AND IMMISCIBLE LIQUIDS IN TANK 50H

    SciTech Connect (OSTI)

    Poirier, M.

    2011-06-15

    Tank 50H is the feed tank for the Saltstone Production Facility (SPF). At present, Tank 50H contains two standard slurry pumps and two Quad Volute slurry pumps. Current requirements and mixing operation is to run three pumps for one hour prior to initiating a feed transfer to SPF. Savannah River Site (SRS) Liquid Waste would like to move one or both of the Quad Volute pumps from Tank 50H to Tank 51H to replace pumps in Tank 51H that are failing. In addition, one of the standard pumps in Tank 50H exhibits high seal leakage and vibration. SRS Liquid Waste requested Savannah River National (SRNL) to conduct a study to evaluate the feasibility of mixing the contents of Tank 50H with one to three standard slurry pumps. To determine the pump requirements to blend miscible and immiscible liquids in Tank 50H, the author reviewed the pilot-scale blending work performed for the Salt Disposition Integration Project (SDIP) and the technical literature, and applied the results to Tank 50H to determine the number, size, and operating parameters needed to blend the tank contents. The conclusions from this analysis are: (1) A single rotating standard slurry pump (with a 13.6 ft{sup 2}/s U{sub 0}D) will be able to blend miscible liquids (i.e., salt solution) in Tank 50H within 4.4 hours. (2) Two rotating standard slurry pumps will be able to blend miscible liquids in Tank 50H within 3.1 hours. (3) Three rotating standard slurry pumps will be able to blend miscible liquids in Tank 50H within 2.5 hours. (4) A single rotating standard slurry pump (with a 13.6 ft{sup 2}/s U{sub 0}D) will disperse Isopar L{reg_sign} droplets that are less than or equal to 15 micron in diameter. If the droplets are less than 15 micron, they will be dispersed within 4.4 hours. Isopar L{reg_sign} provides a lower bound on the maximum size of droplets that will be dispersed by the slurry pumps in Tank 50H. (5) Two rotating standard slurry pumps will disperse Isopar L{reg_sign} droplets less than 15 micron

  8. Review and Assessment of Commercial Vendors/Options for Feeding and Pumping Biomass Slurries for Hydrothermal Liquefaction

    SciTech Connect (OSTI)

    Berglin, Eric J.; Enderlin, Carl W.; Schmidt, Andrew J.

    2012-11-01

    The National Advanced Biofuels Consortium is working to develop improved methods for producing high-value hydrocarbon fuels. The development of one such method, the hydrothermal liquefaction (HTL) process, is being led by the Pacific Northwest National Laboratory (PNNL). The HTL process uses a wet biomass slurry at elevated temperatures (i.e., 300 to 360°C [570 to 680°F]) and pressures above the vapor pressure of water (i.e., 15 to 20 MPa [2200 to 3000 psi] at these temperatures) to facilitate a condensed-phase reaction medium. The process has been successfully tested at bench-scale and development and testing at a larger scale is required to prove the viability of the process at production levels. Near-term development plans include a pilot-scale system on the order of 0.5 to 40 gpm, followed by a larger production-scale system on the order of 2000 dry metric tons per day (DMTPD). A significant challenge to the scale-up of the HTL process is feeding a highly viscous fibrous biomass wood/corn stover feedstock into a pump system that provides the required 3000 psi of pressure for downstream processing. In October 2011, PNNL began investigating commercial feed and pumping options that would meet these HTL process requirements. Initial efforts focused on generating a HTL feed and pump specification and then providing the specification to prospective vendors to determine the suitability of their pumps for the pilot-scale and production-scale plants. Six vendors were identified that could provide viable equipment to meet HTL feed and/or pump needs. Those six vendors provided options consisting three types of positive displacement pumps (i.e., diaphragm, piston, and lobe pumps). Vendors provided capabilities and equipment related to HTL application. This information was collected, assessed, and summarized and is provided as appendices to this report.

  9. Development of Abrasion-Resistant Coating for Solar Reflective Films. Cooperative Research and Development Final Report, CRADA Number CRD-07-247

    SciTech Connect (OSTI)

    Gray, Matthew

    2015-10-01

    The purpose of this CRADA is to develop an abrasion-resistant coating, suitable for use on polymeric-based reflective films (e.g., the ReflecTech reflective film), that allows for improved scratch resistance and enables the use of aggressive cleaning techniques (e.g., direct contact methods like brushing) without damaging the specular reflectance properties of the reflective film.

  10. Coal-water slurry sprays from an electronically controlled accumulator fuel injection system: Break-up distances and times

    SciTech Connect (OSTI)

    Caton, J.A.; Payne, S.E.; Terracina, D.P.; Kihm, K.D.

    1993-12-31

    Experiments have been completed to characterize coal-water slurry sprays from an electronically-controlled accumulator fuel injection system of a diesel engine. The sprays were injected into a pressurized chamber equipped with windows. High speed movies, fuel pressures and needle lifts were obtained as a function of time, orifice diameter, coal loading, gas density in the chamber, and accumulator fuel pressure. For the base conditions (50% (by man) coal loading, 0.4 mm diameter nozzle hole, coal-water slurry pressure of 82 MPa (12,000 psi), and a chamber density of 25 kg/m{sup 3}), the break-up time was 0.30 ms. An empirical correlation for spray tip penetration, break-up time and initial jet velocity was developed. For the conditions of this study, the spray tip penetration and initial jet velocity were 15% greater for coal-water slurry than for diesel fuel or water. Results of this study and the correlation are specific to the tested coal-water slurry and are not general for other coal-water slurry fuels.

  11. Advanced Gasificatioin

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Gasification Research Team Members Key Contacts Advanced Gasification Carbon feedstock gasification is a promising pathway for high-efficiency, low-pollutant power generation and chemical production. The inability, however, to meet a number of operational goals could create roadblocks to widespread acceptance and commercialization of advanced gasification technologies. We must, for example, achieve gasifier online availability of 85-95 percent in utility applications, and 95 percent for

  12. Hydrodynamic models for slurry bubble column reactors. Seventh technical progress report, January--March 1996

    SciTech Connect (OSTI)

    Gidaspow, D.

    1996-04-01

    The objective of this investigation is to convert our ``learning gas solid-liquid`` fluidization model into a predictive design model. The IIT hydrodynamic model computes the phase velocities and the volume fractions of gas, liquid and particulate phase. Model verification involves a comparison of these computed velocities and volume fractions to experimental values. A hydrodynamic model for multiphase flows, based on the principles of mass, momentum and energy conservation for each phase, was developed and applied to model gas-liquid, gas-liquid-solid fluidization and gas-solid-solid separation. To simulate the industrial slurry bubble column reactors, a computer program based on the hydrodynamic model was written with modules for chemical reactions (e.g. the synthesis of methanol), phase changes and heat exchangers. In the simulations of gas-liquid two phases flow system, the gas hold-ups, computed with a variety of operating conditions such as temperature, pressure, gas and liquid velocities, agree well with the measurements obtained at Air Products` pilot plant. The hydrodynamic model has more flexible features than the previous empirical correlations in predicting the gas hold-up of gas-liquid two-phase flow systems. In the simulations of gas-liquid-solid bubble column reactors with and without slurry circulation, the code computes volume fractions, temperatures and velocity distributions for the gas, the liquid and the solid phases, as well as concentration distributions for the species (CO, H{sub 2}, CH{sub 3}0H, ... ), after startup from a certain initial state. A kinetic theory approach is used to compute a solid viscosity due to particle collisions. Solid motion and gas-liquid-solid mixing are observed on a color PCSHOW movie made from computed time series data. The steady state and time average catalyst concentration profiles, the slurry height and the rates of methanol production agree well with the measurements obtained at an Air Products` pilot plant.

  13. Advanced Combustion

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Combustion Background Conventional coal-fired power plants utilize steam turbines to ... development of large-scale Ni-based superalloy castings for power plant applications. ...

  14. Results of Scoping Studies for Determining Radiolytic Hydrogen Production from Moist CST and CST Slurries

    SciTech Connect (OSTI)

    Bibler, N.E.

    1998-12-11

    In support of the Salt Disposition team, scoping studies have been performed on the radiolysis of moist and aqueous slurries of Crystalline Silicotitanate(CST). If CST is used for removal of Cs-137 from SRS salt solutions, radiolysis of the water by Cs-137 on the CST will produce H2. Also it has been shown that the presence of a solid in the system can enhance the production of H2 by transferring absorbed energy from the solid to the water (1). As indicated in the test plan (2) for this scoping study, it is the intent of this study to determine if CST enhances the radiolytic production of H2 and to estimate the radiolytic hydrogen generation rate from an aqueous CST slurry in a column at the maximum expected Cs-137 loading on the CST.Initially several CST slurry systems were irradiated with Co-60 gamma rays and the radiolytic yield of H2 measured in terms of its G value (molecules of H2 produced per 100 eV of energy absorbed). Based on the results of these tests it was determined that CST did not enhance the radiolytic production of H2 by transferring energy to the water and causing it to decompose.Calculations were then performed to estimate the rate of H2 production from a process column 16ft. long by 5ft. in diameter containing CST that was fully loaded with Cs-137. The maximum rate of H2 production based on the G values measured in this study was one liter per minute at STP (0.04 cfm). This was for a 63 percent water/CST slurry with a G value of 0.2 molecules/100eV for H2 production and a loading of 1 gram of Cs-137 per 100 grams of resin. The present work also indicates that for a column containing salt solution and CST rather than water and CST, the rate would be 4X lower. This lower value is much more realistic.

  15. Vibration mills in the manufacturing technology of slurry fuel from unbeneficiated coal sludge

    SciTech Connect (OSTI)

    E.G. Gorlov; A.I. Seregin; G.S. Khodakov [Institute for Fossil Fuels, Moscow (Russia)

    2008-08-15

    Coal-water slurry fuel (CWSF) is economically viable provided that its ash content does not exceed 30% and the amount water in the fuel is at most 45%. Two impoundments were revealed that have considerable reserves of waste coal useful for commercial manufacture of CWSF without the beneficiation step. One of the CWSF manufacture steps is the comminution of coal sludge to have a particle size required by the combustion conditions. Vibration mills, which are more compact and energy-intensive that drum mills, can be used in the CWSG manufacture process. The rheological characteristics of CWSF obtained from unbeneficiated waste coal were determined.

  16. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect (OSTI)

    Miller, B.G.; Morrison, J.L.; Xie, Jiangyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1991-10-01

    Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less that 3.0% ash and 0.9% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  17. Integration of stripping of fines slurry in a coking and gasification process

    DOE Patents [OSTI]

    DeGeorge, Charles W.

    1980-01-01

    In an integrated fluid coking and gasification process wherein a stream of fluidized solids is passed from a fluidized bed coking zone to a second fluidized bed and wherein entrained solid fines are recovered by a wet scrubbing process and wherein the resulting solids-liquid slurry is stripped to remove acidic gases, the stripped vapors of the stripping zone are sent to the gas cleanup stage of the gasification product gas. The improved stripping integration is particularly useful in the combination coal liquefaction process, fluid coking of bottoms of the coal liquefaction zone and gasification of the product coke.

  18. Entrained-flow dry-bottom gasification of high-ash coals in coal-water slurries

    SciTech Connect (OSTI)

    E.G. Gorlov; V.G. Andrienko; K.B. Nefedov; S.V. Lutsenko; B.K. Nefedov

    2009-04-15

    It was shown that the effective use of dry ash removal during entrained-flow gasification of coal-water slurries consists in simplification of the ash storage system and utilization of coal ash, a decrease in the coal demand, a reduction in the atmospheric emissions of noxious substances and particulate matter, and abandonment of the discharge of water used for ash slurry. According to the results of gasification of coal-water slurries (5-10 {mu}m) in a pilot oxygen-blow unit at a carbon conversion of >91%, synthesis gas containing 28.5% CO, 32.5% H{sub 2}, 8.2% CO{sub 2}, 1.5% CH{sub 4}, the rest being nitrogen, was obtained. The fly ash in its chemical composition, particle size, and density meets the requirements of the European standard EN 450 as a cement additive for concrete manufacture.

  19. Performance and economics of co-firing a coal/waste slurry in advanced fluidized-bed combustion

    SciTech Connect (OSTI)

    DeLallo, M.R.; Zaharchuk, R.; Reuther, R.B.; Bonk, D.L.

    1996-09-01

    This study`s objective was to investigate co-firing a pressurized fluidized-bed combustor with coal and refuse-derived fuel for the production of electricity and the efficient disposal of waste. Performance evaluation of the pressurized fluidized-bed combustor (PFBC) power plant co-fired with refuse-derived fuel showed only slightly lower overall thermal efficiency than similar sized plants without waste co-firing. Capital costs and costs of electricity are within 4.2 percent and 3.2 percent, respectively, of waste-free operation. The results also indicate that there are no technology barriers to the co-firing of waste materials with coal in a PFBC power plant. The potential to produce cost-competitive electrical power and support environmentally acceptable waste disposal exists with this approach. However, as part of technology development, there remain several design and operational areas requiring data and verification before this concept can realize commercial acceptance. 3 refs., 3 figs., 4 tabs.

  20. Coal transportation: a comparative spatial analysis between unit train and slurry pipeline

    SciTech Connect (OSTI)

    Soltanmohammadi-Sarab, M.

    1986-01-01

    After the 1973 Arab oil embargo and a drastic price rise in crude oil, the demand for coal and, subsequently, the price of coal rose to a new high, thus encouraging further production of coal. The increase in production occurred in most of the coal fields except those in some specific areas, such as West Virginia. Preliminary studies indicate that the high transportation cost of coal contributes to this slacking coal-production pattern. Three related objectives are studied in this dissertation: (a) finding the least-cost mode of coal transportation; (b) determining the new pattern of trade under the chosen mode of coal transportation; and (c) conducting a comparative static analysis of the coal market in the US. Engineering models are used to calculate the average costs of transportation. These models are adjusted for the appropriate economic applications. The mainland US is divided into five regions and the demand and supply of coal in each region is estimated. The estimated cost of coal transportation for both the slurry pipeline and the unit train reveals that the slurry is the lower cost mode of coal transportation for any given distance or amount of coal handled by the system.

  1. Slurry phase synthesis of dimethyl ether from syngas -- A reactor model simulation

    SciTech Connect (OSTI)

    Mizuguchi, Masatsugu; Ogawa, Takashi; Ono, Masami,; Tomura, Keiji; Shikada, Tsutomu; Ohno, Yotaro; Fujimoto, Kaoru

    1998-12-31

    Dimethyl ether (DME) would be an attractive alternative fuel for diesel, domestic use, and power generation, if it is economically synthesized directly from syngas (derived from coal gasification or natural gas reforming). DME, which is a colorless gas with a boiling point of {minus}25 C, is chemically stable and easily liquefied under pressure. Since the properties of DME are similar to LPG, it can be handled and stored with the same manner as LPG. The authors have performed the slurry phase DME synthesis by using the 50 kg/day bench-scale unit. DME was synthesized at high yield from syngas (H{sub 2}+CO) with the newly developed catalyst system. To establish the scale-up methodology, the reactor simulation technique is essential. The authors developed a mathematical model of the slurry phase bubble column reactor for DME synthesis, which is based on their experimental results. The performance of a commercial-scale DME reactor was simulated by this model, and the results were discussed.

  2. Thickening of ultrafine coal-water slurries in a solid-bowl centrifuge

    SciTech Connect (OSTI)

    Pinkerton, A.P.; Klima, M.S.; Morrison, J.L.; Miller, B.G.

    1999-07-01

    As part of a study being conducted for the Electric Power Research Institute's (EPRI's) Upgraded Coal Interest Group (UCIG) to evaluate ultrafine coal dewatering technologies, testing was carried out to investigate the use of a solid-bowl (high-g) centrifuge for thickening ultrafine coalwater slurries. The objective of this study was to increase the solids concentration to a level suitable for use as a coal-water slurry fuel, while maximizing overall solids recovery. Feed material was collected from the combined discharge (centrate) streams from several screen-bowl centrifuges. These devices are currently being used in a commercial coal cleaning facility to dewater the clean coal product from a froth flotation circuit. Current plant practice is to discharge the centrate to settling ponds. The screen bowl centrate averages 5% solids by weight and contains nearly 60% material finer than 10 {mu}m. The current study examined the effects of operating conditions on centrifuge performance. The test conditions included centrifuge bowl and scroll speeds and volumetric feed rate. In addition to thickening, some cleaning was also achieved, because the finest particles (e.g. < 3 {micro}m), which contained a large percentage of liberated clays, were removed with the bulk of the water. The centrifuge products were analyzed for solids concentration, particle size distribution, and ash content. Size selectivity curves were also used to evaluate centrifuge performance.

  3. Approach for Configuring a Standardized Vessel for Processing Radioactive Waste Slurries

    SciTech Connect (OSTI)

    Bamberger, Judith A.; Enderlin, Carl W.; Minette, Michael J.; Holton, Langdon K.

    2015-09-10

    A standardized vessel design is being considered at the Waste Treatment and Immobilization Plant (WTP) that is under construction at Hanford, Washington. The standardized vessel design will be used for storing, blending, and chemical processing of slurries that exhibit a variable process feed including Newtonian to non-Newtonian rheologies over a range of solids loadings. Developing a standardized vessel is advantageous and reduces the testing required to evaluate the performance of the design. The objectives of this paper are to: 1) present a design strategy for developing a standard vessel mixing system design for the pretreatment portion of the waste treatment plant that must process rheologically and physically challenging process streams, 2) identify performance criteria that the design for the standard vessel must satisfy, 3) present parameters that are to be used for assessing the performance criteria, and 4) describe operation of the selected technology. Vessel design performance will be assessed for both Newtonian and non-Newtonian simulants which represent a range of waste types expected during operation. Desired conditions for the vessel operations are the ability to shear the slurry so that flammable gas does not accumulate within the vessel, that settled solids will be mobilized, that contents can be blended, and that contents can be transferred from the vessel. A strategy is presented for adjusting the vessel configuration to ensure that all these conditions are met.

  4. Additive development for ultra-clean coal slurry fuel: Final report

    SciTech Connect (OSTI)

    Berggren, M.H.; Swanson, W.W.

    1988-05-24

    AMAX performed research to develop improved quality, cost-effective dispersing additives for coal-water slurry fuels intended for high-intensity combustion systems. Dispersants were identified on the basis of coal surface characteristics and coal-dispersant interactions. Micronized samples of physically and chemically cleaned coal feedstocks from the Eastern and Midwestern regions of the United States were examined using bulk and surface analysis techniques. Utilization of coal surface and dispersant functionality was optimized through multicomponent application of additives, pH control, and control of surface oxidation. A low-cost, low-alkali, sulfur-free dextrin compound was found to be effective in enhancing dispersion when applied to the coal surfaces as a pretreatment or with conventional dispersants as a co-additive. The cleaning method and ash content had minimal direct impact on coal surface functionality. Parameters such as internal moisture, particle size, surface area, surface oxidation, and soluble ions were the primary considerations which influenced slurry loading and additive consumption. The dispersing additive packages functioned over the range of coal types and cleaning levels investigated. The preferred additives were compatible with each other, allowing for blending to optimize performance, cost, and alkali contamination. Each additive was found to be suitable for use in applications which utilize elevated-temperature fuel delivery systems. 17 refs., 8 figs., 27 tabs.

  5. Mixing behavior of a model cellulosic biomass slurry during settling and resuspension

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Crawford, Nathan C.; Sprague, Michael A.; Stickel, Jonathan J.

    2016-01-29

    Thorough mixing during biochemical deconstruction of biomass is crucial for achieving maximum process yields and economic success. However, due to the complex morphology and surface chemistry of biomass particles, biomass mixing is challenging and currently it is not well understood. This study investigates the bulk rheology of negatively buoyant, non-Brownian α-cellulose particles during settling and resuspension. The torque signal of a vane mixer across two distinct experimental setups (vane-in-cup and vane-in-beaker) was used to understand how mixing conditions affect the distribution of biomass particles. During experimentation, a bifurcated torque response as a function of vane speed was observed, indicating thatmore » the slurry transitions from a “settling-dominant” regime to a “suspension-dominant” regime. The torque response of well-characterized fluids (i.e., DI water) were then used to empirically identify when sufficient mixing turbulence was established in each experimental setup. The predicted critical mixing speeds were in agreement with measured values, suggesting that secondary flows are required in order to keep the cellulose particles fully suspended. In addition, a simple scaling relationship was developed to model the entire torque signal of the slurry throughout settling and resuspension. Furthermore, qualitative and semi-quantitative agreement between the model and experimental results was observed.« less

  6. Development and Validation of a Slurry Model for Chemical Hydrogen Storage in Fuel Cell Applications

    SciTech Connect (OSTI)

    Brooks, Kriston P.; Pires, Richard P.; Simmons, Kevin L.

    2014-07-25

    The US Department of Energy's (DOE) Hydrogen Storage Engineering Center of Excellence (HSECoE) is developing models for hydrogen storage systems for fuel cell-based light duty vehicle applications for a variety of promising materials. These transient models simulate the performance of the storage system for comparison to the DOE’s Technical Targets and a set of four drive cycles. The purpose of this research is to describe the models developed for slurry-based chemical hydrogen storage materials. The storage systems of both a representative exothermic system based on ammonia borane and endothermic system based on alane were developed and modeled in Simulink®. Once complete the reactor and radiator components of the model were validated with experimental data. The model was then run using a highway cycle, an aggressive cycle, cold-start cycle and hot drive cycle. The system design was adjusted to meet these drive cycles. A sensitivity analysis was then performed to identify the range of material properties where these DOE targets and drive cycles could be met. Materials with a heat of reaction greater than 11 kJ/mol H2 generated and a slurry hydrogen capacity of greater than 11.4% will meet the on-board efficiency and gravimetric capacity targets, respectively.

  7. SUCCESSES AND EMERGING ISSUES IN SIMULATING THE PROCESSING BEHAVIOR OF LIQUID-PARTICLE NUCLEAR WASTE SLURRIES AT THE SAVANNAH RIVER SITE - 205E

    SciTech Connect (OSTI)

    Koopman, D.; Lambert, D.; Stone, M.

    2009-09-02

    Slurries of inorganic solids, containing both stable and radioactive elements, were produced during the cold war as by-products of the production of plutonium and enriched uranium and stored in large tanks at the Savannah River Site. Some of this high level waste is being processed into a stable glass waste form today. Waste processing involves various large scale operations such as tank mixing, inter-tank transfers, washing, gravity settling and decanting, chemical adjustment, and vitrification. The rheological properties of waste slurries are of particular interest. Methods for modeling flow curve data and predicting the properties of slurry blends are particularly important during certain operational phases. Several methods have been evaluated to predict the rheological properties of sludge slurry blends from the data on the individual slurries. These have been relatively successful.

  8. PROGRESS TOWARDS MODELING OF FISCHER TROPSCH SYNTHESIS IN A SLURRY BUBBLE COLUMN REACTOR

    SciTech Connect (OSTI)

    Donna Post Guillen; Tami Grimmett; Anastasia M. Gandrik; Steven P. Antal

    2010-11-01

    The Hybrid Energy Systems Testing (HYTEST) Laboratory is being established at the Idaho National Laboratory to develop and test hybrid energy systems with the principal objective to safeguard U.S. Energy Security by reducing dependence on foreign petroleum. A central component of the HYTEST is the slurry bubble column reactor (SBCR) in which the gas-to-liquid reactions will be performed to synthesize transportation fuels using the Fischer Tropsch (FT) process. SBCRs are cylindrical vessels in which gaseous reactants (for example, synthesis gas or syngas) is sparged into a slurry of liquid reaction products and finely dispersed catalyst particles. The catalyst particles are suspended in the slurry by the rising gas bubbles and serve to promote the chemical reaction that converts syngas to a spectrum of longer chain hydrocarbon products, which can be upgraded to gasoline, diesel or jet fuel. These SBCRs operate in the churn-turbulent flow regime which is characterized by complex hydrodynamics, coupled with reacting flow chemistry and heat transfer, that effect reactor performance. The purpose of this work is to develop a computational multiphase fluid dynamic (CMFD) model to aid in understanding the physico-chemical processes occurring in the SBCR. Our team is developing a robust methodology to couple reaction kinetics and mass transfer into a four-field model (consisting of the bulk liquid, small bubbles, large bubbles and solid catalyst particles) that includes twelve species: (1) CO reactant, (2) H2 reactant, (3) hydrocarbon product, and (4) H2O product in small bubbles, large bubbles, and the bulk fluid. Properties of the hydrocarbon product were specified by vapor liquid equilibrium calculations. The absorption and kinetic models, specifically changes in species concentrations, have been incorporated into the mass continuity equation. The reaction rate is determined based on the macrokinetic model for a cobalt catalyst developed by Yates and Satterfield [1]. The

  9. Deposition Velocities of Non-Newtonian Slurries in Pipelines: Complex Simulant Testing

    SciTech Connect (OSTI)

    Poloski, Adam P.; Bonebrake, Michael L.; Casella, Andrew M.; Johnson, Michael D.; Toth, James J.; Adkins, Harold E.; Chun, Jaehun; Denslow, Kayte M.; Luna, Maria; Tingey, Joel M.

    2009-07-01

    One of the concerns expressed by the External Flowsheet Review Team (EFRT) is about the potential for pipe plugging at the Waste Treatment and Immobilization Plant (WTP). Per the reviews executive summary, Piping that transports slurries will plug unless it is properly designed to minimize this risk. This design approach has not been followed consistently, which will lead to frequent shutdowns due to line plugging. To evaluate the potential for plugging, deposition-velocity tests were performed on several physical simulants to determine whether the design approach is conservative. Deposition velocity is defined as the velocity below which particles begin to deposit to form a moving bed of particles on the bottom of a straight horizontal pipe during slurry-transport operations. The deposition velocity depends on the system geometry and the physical properties of the particles and fluid. An experimental program was implemented to test the stability-map concepts presented in WTP-RPT-175 Rev. 01. Two types of simulant were tested. The first type of simulant was similar to the glass-bead simulants discussed in WTP-RPT-175 Rev. 0 ; it consists of glass beads with a nominal particle size of 150 m in a kaolin/water slurry. The initial simulant was prepared at a target yield stress of approximately 30 Pa. The yield stress was then reduced, stepwise, via dilution or rheological modifiers, ultimately to a level of <1 Pa. At each yield-stress step, deposition-velocity testing was performed. Testing over this range of yield-stress bounds the expected rheological operating window of the WTP and allows the results to be compared to stability-map predictions for this system. The second simulant was a precipitated hydroxide that simulates HLW pretreated sludge from Hanford waste tank AZ-101. Testing was performed in a manner similar to that for the first simulant over a wide range of yield stresses; however, an additional test of net-positive suction-head required (NPSHR) was

  10. Advanced Scientific Computing Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Scientific Computing Research Advanced Scientific Computing Research Discovering, ... The DOE Office of Science's Advanced Scientific Computing Research (ASCR) program ...

  11. Massachusetts Beryllium Screening Program for Former Workers of Wyman-Gordon, Norton Abrasives, and MIT/Nuclear Metals

    SciTech Connect (OSTI)

    Pepper, L. D.

    2008-05-21

    The overall objective of this project was to provide medical screening to former workers of Wyman-Gordon Company, Norton Abrasives, and MIT/Nuclear Metals (NMI) in order to prevent and minimize the health impact of diseases caused by site related workplace exposures to beryllium. The program was developed in response to a request by the U.S. Department of Energy (DOE) that had been authorized by Congress in Section 3162 of the 1993 Defense Authorization Act, urging the DOE to carry out a program for the identification and ongoing evaluation of current and former DOE employees who are subjected to significant health risks during such employment." This program, funded by the DOE, was an amendment to the medical surveillance program for former DOE workers at the Nevada Test Site (NTS). This program's scope included workers who had worked for organizations that provided beryllium products or materials to the DOE as part of their nuclear weapons program. These organizations have been identified as Beryllium Vendors.

  12. Innovative process for concentration of fine particle coal slurries. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect (OSTI)

    Rajchel, M.; Ehrlinger, H.P.; Harnett, D.; Fonseca, A.; Maurer, R.

    1997-05-01

    Williams Technologies, Inc. And Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be concentrated to greater than 60 weight percent and remixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project was to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology can enable Illinois coal producers and users to realize significant cost and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. Testing was also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back- filled, eliminating the need for tailings ponds. During the grant period, a laboratory-scale test apparatus (up to 3 GPM feed rate) was assembled and operated to demonstrate process performance over a range of feed temperatures and pressures. A dilute coal/water slurry from Consol, Inc.`s Rend Lake Preparation Plant was concentrated with the process to a maximum recorded solids loading of 61.9% solids by weight. Analytical results from the concentrate were evaluated by Destec Energy for suitability as an IGCC fuel.

  13. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect (OSTI)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  14. Tank Waste Transport Stability: Summary of Slurry and Salt-Solution Studies for FY 2001

    SciTech Connect (OSTI)

    Welch, T.D.

    2002-06-07

    Despite over 50 years of experience in transporting radioactive tank wastes to and from equipment and tanks at the Department of Energy's Hanford, Savannah River, and Oak Ridge sites, waste slurry transfer pipelines and process piping become plugged on occasion. At Hanford, several tank farm pipelines are no longer in service because of plugs. At Savannah River, solid deposits in the outlet line of the 2H evaporator have resulted in an unplanned extended downtime. Although waste transfer criteria and guidelines intended to prevent pipeline plugging are in place, they are not always adequate. To avoid pipeline plugging in the future, other factors that are not currently embodied in the transfer criteria may need to be considered. The work summarized here is being conducted to develop a better understanding of the chemical and waste flow dynamics during waste transfer. The goal is to eliminate pipeline plugs by improving analysis and engineering tools in the field that incorporate this understanding.

  15. Coal-water-slurry autoignition in a high-speed Detroit diesel engine

    SciTech Connect (OSTI)

    Schwalb, J.A.; Ryan, T.W. III.; Kakwani, R.M.; Winsor, R.E.

    1994-10-01

    Autoignition of coal-water-slurry (CWS) fuel in a two-stroke engine operating at 1900 RPM has been achieved. A Pump-Line-Nozzle (PLN) injection system, delivering 400mm{sup 3} injection of CWS, was installed in one modified cylinder of a Detroit Diesel Corporation (DDC) 8V-149TI engine, while the other seven cylinders remained configured for diesel fuel. Coal Combustion was sustained by maintaining high gas and surface temperatures with a combination of hot residual gases, warm inlet air admission, ceramic insulated components and increased compression ratio. The coal-fueled cylinder generated 85kW indicated power (80 percent of rated power), and lower NO{sub x} levels with a combustion efficiency of 99.2 percent. 6 refs., 15 figs., 4 tabs.

  16. Transport and Storage Properties of CST Slurries for the Savannah River Site

    SciTech Connect (OSTI)

    Taylor, P.A.; Hewitt, J.D.; Hylton, T.D.; Kent, T.E.

    1999-04-01

    The Oak Ridge National Laboratory (ORNL) is performing tests to address issues related to the handling and storage of crystalline silicotitanate (CST) for the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF) recycle treatment program. The DWPF recycle treatment program and the SRS Salt Disposition Alternatives program share many common concerns related to CST slurry transport. Therefore, the DWPF recycle treatment program scope was modified to better address the salt disposition concerns. These tests evaluated the physical and chemical compatibility of CST with the operating environments that could be experienced during treatment of the SRS high-level tank waste or DWPF recycle stream, and subsequent handling, storage, and transport of the CST.

  17. DEMONSTRATION OF MIXING AND TRANSFERRING SETTLING COHESIVE SLURRY SIMULANTS IN THE AY-102 TANK

    SciTech Connect (OSTI)

    Adamson, D.

    2011-08-04

    In support of Hanford's waste certification and delivery of tank waste to the Waste Treatment and Immobilization Plant (WTP), Savannah River National Laboratory (SRNL) was tasked by the Washington River Protection Solutions (WRPS) to evaluate the effectiveness of mixing and transferring tank waste in a Double Shell Tank (DST) to the WTP Receipt Tank. The work discussed in this report (Phase III) address the impacts cohesive simulants have on mixing and batch transfer performance. The objective of the demonstrations performed in Phase III was to determine the impact that cohesive particle interactions in the simulants have on tank mixing using 1/22{sup nd} scale mixing system and batch transfer of seed particles. This testing is intended to provide supporting evidence to the assumption that Hanford Small Scale Mixing Demonstration (SSMD) testing in water is conservative. The batch transfers were made by pumping the simulants from the Mixing Demonstration Tank (MDT) to six Receipt Tanks (RTs), and the consistency in the amount of seed particles in each batch was compared. Tests were conducted with non-Newtonian cohesive simulants with Bingham yield stress ranging from 0.3 Pa to 7 Pa. Kaolin clay and 100 {mu}m stainless steel seed particles were used for all the non-Newtonian simulants. To specifically determine the role of the yield stress on mixing and batch transfer, tests were conducted with a Newtonian mixture of glycerol and water with at viscosity of 6.2 cP that was selected to match the Bingham consistency (high shear rate viscosity) of the higher yield stress kaolin slurries. The water/glycerol mixtures used the same 100 {mu}m stainless steel seed particles. For the transfer demonstrations in Phase III, the mixer jet pumps were operated either at 10.0 gpm (28 ft/s nozzle velocity, U{sub o}D=0.63 ft{sup 2}/s) or 8.0 gpm (22.4 ft/s nozzle velocity, U{sub o}D=0.504 ft{sup 2}/s). All batch transfers from the MDT to the RTs were made at 0.58 gpm (MDT suction

  18. Gasification CFD Modeling for Advanced Power Plant Simulations

    SciTech Connect (OSTI)

    Zitney, S.E.; Guenther, C.P.

    2005-09-01

    In this paper we have described recent progress on developing CFD models for two commercial-scale gasifiers, including a two-stage, coal slurry-fed, oxygen-blown, pressurized, entrained-flow gasifier and a scaled-up design of the PSDF transport gasifier. Also highlighted was NETL’s Advanced Process Engineering Co-Simulator for coupling high-fidelity equipment models with process simulation for the design, analysis, and optimization of advanced power plants. Using APECS, we have coupled the entrained-flow gasifier CFD model into a coal-fired, gasification-based FutureGen power and hydrogen production plant. The results for the FutureGen co-simulation illustrate how the APECS technology can help engineers better understand and optimize gasifier fluid dynamics and related phenomena that impact overall power plant performance.

  19. advanced manufacutring

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    manufacutring - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Energy Defense Waste Management Programs Advanced Nuclear Energy

  20. Advanced Materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office 13 Selectees Announced for High Performance Computing for Manufacturing Program 13 Selectees Announced for High Performance Computing for Manufacturing Program EERE, in partnership with Lawrence Livermore National Laboratory (LLNL), announced the second round of selections for the High Performance Computing for Manufacturing ("HPC4Mfg") Program. Thirteen projects were selected to receive nearly $3.8 million for manufacturers to use high-performance

  1. Advanced Combustion

    SciTech Connect (OSTI)

    Holcomb, Gordon R.

    2013-03-11

    The activity reported in this presentation is to provide the mechanical and physical property information needed to allow rational design, development and/or choice of alloys, manufacturing approaches, and environmental exposure and component life models to enable oxy-fuel combustion boilers to operate at Ultra-Supercritical (up to 650{degrees}C & between 22-30 MPa) and/or Advanced Ultra-Supercritical conditions (760{degrees}C & 35 MPa).

  2. Corrosion studies of carbon steel under impinging jets of simulated slurries of neutralized current acid waste (NCAW) and neutralized cladding removal waste (NCRW)

    SciTech Connect (OSTI)

    Smith, H.D.; Elmore, M.R.

    1992-01-01

    Plans for the disposal of radioactive liquid and solid wastes presently stored in double-shell tanks at the Hanford Site call for retrieval and processing of the waste to create forms suitable for permanent disposal. Waste will be retrieved from a tank using a submerged slurry pump in conjunction with one or more rotating slurry jet mixer pumps. Pacific Northwest Laboratory (PNL) has conducted tests using simulated waste slurries to assess the effects of a impinging slurry jet on the corrosion rate of the tank wall and floor, an action that could potentially compromise the tank's structural integrity. Corrosion processes were investigated on a laboratory scale with a simulated neutralized cladding removal waste (NCRW) slurry and in a subsequent test with simulated neutralized current acid waste (NCAW) slurry. The test slurries simulated the actual NCRW and NCAW both chemically and physically. The tests simulated those conditions expected to exist in the respective double-shell tanks during waste retrieval operations. Results of both tests indicate that, because of the action of the mixer pump slurry jets, the waste retrieval operations proposed for NCAW and NCRW will moderately accelerate corrosion of the tank wall and floor. Based on the corrosion of initially unoxidized test specimens, and the removal of corrosion products from those specimens, the maximum time-averaged corrosion rates of carbon steel in both waste simulants for the length of the test was {approximately}4 mil/yr. The protective oxide layer that exists in each storage tank is expected to inhibit corrosion of the carbon steel.

  3. Corrosion studies of carbon steel under impinging jets of simulated slurries of neutralized current acid waste (NCAW) and neutralized cladding removal waste (NCRW)

    SciTech Connect (OSTI)

    Smith, H.D.; Elmore, M.R.

    1992-01-01

    Plans for the disposal of radioactive liquid and solid wastes presently stored in double-shell tanks at the Hanford Site call for retrieval and processing of the waste to create forms suitable for permanent disposal. Waste will be retrieved from a tank using a submerged slurry pump in conjunction with one or more rotating slurry jet mixer pumps. Pacific Northwest Laboratory (PNL) has conducted tests using simulated waste slurries to assess the effects of a impinging slurry jet on the corrosion rate of the tank wall and floor, an action that could potentially compromise the tank`s structural integrity. Corrosion processes were investigated on a laboratory scale with a simulated neutralized cladding removal waste (NCRW) slurry and in a subsequent test with simulated neutralized current acid waste (NCAW) slurry. The test slurries simulated the actual NCRW and NCAW both chemically and physically. The tests simulated those conditions expected to exist in the respective double-shell tanks during waste retrieval operations. Results of both tests indicate that, because of the action of the mixer pump slurry jets, the waste retrieval operations proposed for NCAW and NCRW will moderately accelerate corrosion of the tank wall and floor. Based on the corrosion of initially unoxidized test specimens, and the removal of corrosion products from those specimens, the maximum time-averaged corrosion rates of carbon steel in both waste simulants for the length of the test was {approximately}4 mil/yr. The protective oxide layer that exists in each storage tank is expected to inhibit corrosion of the carbon steel.

  4. An Evaluation of a Dual Coriolis Meter System for In-Line Monitoring of Suspended Solids Concentrations in Radioactive Slurries

    SciTech Connect (OSTI)

    Hylton, T.D.

    2000-09-01

    The U.S. Department of Energy (DOE) has millions of gallons of radioactive liquid and sludge wastes stored in underground tanks at several of its sites. In order to comply with various regulations and to circumvent potential problems associated with tank integrity, these wastes must be retrieved from the tanks, transferred to treatment facilities (or other storage locations), and processed to stable waste forms. The sludge wastes will typically be mobilized by some mechanical means (e.g., mixer pump, submerged jet) and mixed with the respective supernatants to create slurries that can be transferred by pipeline to the desired destination. Depending on the DOE site, these slurries may be transferred up to six miles. Since the wastes are radioactive, it is critically important for the transfers to be made without plugging a pipeline. To reduce such a risk, the relevant properties of the slurry (e.g., density, suspended solids concentration, viscosity, and particle size distribution) should be determined to be within acceptable limits prior to transfer. These properties should also be continuously monitored and controlled within specified limits while the transfer is in progress. The baseline method for determining the transport properties of slurries involves sampling and analysis; however, this method is time-consuming, and costly, and it does not provide real-time information. In addition, personnel who collect and analyze the samples are exposed to radiation. It is also questionable as to whether a laboratory analyst can obtain representative aliquots from the sample jar for these solid-liquid mixtures. The alternative method for determining the transport properties is in-line analysis. An in-line instrument is one that is connected to the process, analyzes the slurry as it flows through or by the instrument, and provides the results within seconds. This instrument can provide immediate feedback to operators so that, when necessary, the operators can respond

  5. Enhanced conversion efficiency of dye-sensitized solar cells using a CNT-incorporated TiO{sub 2} slurry-based photoanode

    SciTech Connect (OSTI)

    Cai, Jiaoping; Chen, Zexiang Li, Jun; Wang, Yan Zhang, Jijun; Li, Hai; Xiang, Dong

    2015-02-15

    A new titanium dioxide (TiO{sub 2}) slurry formulation is herein reported for the fabrication of TiO{sub 2} photoanode for use in dye-sensitized solar cells (DSSCs). The prepared TiO{sub 2} photoanode featured a highly uniform mesoporous structure with well-dispersed TiO{sub 2} nanoparticles. The energy conversion efficiency of the resulting TiO{sub 2} slurry-based DSSC was ∼63% higher than that achieved by a DSSC prepared using a commercial TiO{sub 2} slurry. Subsequently, the incorporation of acid-treated multi-walled carbon nanotubes (CNTs) into the TiO{sub 2} slurry was examined. More specifically, the effect of varying the concentration of the CNTs in this slurry on the performance of the resulting DSSCs was studied. The chemical state of the CNTs-incorporated TiO{sub 2} photoanode was investigated by Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. A high energy conversion efficiency of 6.23% was obtained at an optimum CNT concentration of ∼0.06 wt.%. The obtained efficiency corresponds to a 63% enhancement when compared with that obtained from a DSSC based on a commercial TiO{sub 2} slurry. The higher efficiency was attributed to the improvement in the collection and transport of excited electrons in the presence of the CNTs.

  6. Development of pollutant release estimates due to abrasive blasting for lead paint removal from New York City Department of Transportation steel bridges

    SciTech Connect (OSTI)

    Lee, M.; Domanski, J.

    1999-07-01

    The use of abrasive blasting techniques in the removal of lead paint from steel bridges is a subject of public health and environmental concerns. This process creates airborne dust that must be appropriately contained to prevent inhalation or ingestion exposure during the removal activity, since some of that dust contains lead and other metals. Lead particles, if not appropriately contained, can also settle in local soils or on and within buildings, and can ultimately be inhaled or ingested. Potential worst case release scenarios for the release of dust and pollutants from paint removal operations were developed as part of the analysis framework for the Environmental Impact Statement for Lead Paint Removal Operations on New York City Department of Transportation Bridges. A multi-step analytical framework was developed for the Environmental Impact Statement (EIS), aimed at characterizing and quantifying a series of worst case scenarios for the release of contaminated material into the environment. The pollutants that the analysis focused on were lead, respirable particulates (PM10), Total Suspended Particulates (TSP) and other metals. Samples of existing paint obtained from various surfaces of representative bridges were analyzed to determine average paint dry film thickness and the concentration of metals in the paint for each of the representative bridges. Samples of expendable abrasives were analyzed to determine the concentration of metals within the abrasives. Six scenarios were developed to encompass the range of potential releases that can occur during blasting operations. Two subcategories of hypothetical release events were developed for each scenario-- reasonable worst case events and maximum worst case events. Air quality dispersion modeling with the Environmental Protection Agency's ISC3ST model was employed with the predicted release rates.

  7. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect (OSTI)

    Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Shamanna, S.; Schobert, H.H.; Scaroni, A.W.

    1992-10-13

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing will determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting and operating boilers will be identified to assess the viability of future oil-to-coal retrofits.

  8. Durability of double-shell slurry feed grouts: FY-90 results

    SciTech Connect (OSTI)

    Lokken, R.O.; Martin, P.F.C.

    1992-12-01

    Plans for disposal of the low-level fraction of selected double-shell tank wastes at Hanford include grouting. Grout disposal is the process of mixing low-level liquid waste with cementitious powders and pumping the slurry to near-surface, underground concrete vaults; hydration results in the formation of a solid product that binds/encapsulates the radioactive/hazardous constituents. In this durability program, previous studies have indicated a strong impact from curing temperature/time on strength and leach resistance of DSSF grouts. The current studies were expanded to determine whether these impacts could be attributed to other factors, such as dry blend composition and waste concentration. Major conclusions: grouts from dry blends with 40 wt% limestone had lower strengths; compressive strengths and leach resistance decreased with increased curing temperature/time; leach resistance increased for grouts prepared with dilute DSSF; nitrate leach resistance increased with high slag/cement ratios, dilute DSSF, and low curing temperatures; amount of drainable liquids for grouts using diluted DSSF was lowest when slag content was high; the 2 most significant factors affecting grout properties were the slag/cement ratio and waste dilution (slag-waste reactions appear to dominate the properties of DSSF grouts).

  9. Superclean coal-water slurry combustion testing in an oil-fired boiler

    SciTech Connect (OSTI)

    Miller, B.G.; Pisupati, S.V.; Poe, R.L.; Morrison, J.L.; Xie, J.; Walsh, P.M.; Wincek, R.T.; Clark, D.A.; Scaroni, A.W.

    1993-04-21

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for heavy fuel oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in a heavy fuel oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels. The project consists of four phases: (1) design, permitting, and test planning, (2) construction and start up, (3) demonstration and evaluation (1,000-hour demonstration), and (4) program expansion (additional 1,000 hours of testing). The boiler testing wig determine if the SCCWS combustion characteristics, heat release rate, fouling and slagging behavior, corrosion and erosion limits, and fuel transport, storage, and handling characteristics can be accommodated in an oil-designed boiler system. In addition, the proof-of-concept demonstration will generate data to determine how the properties of SCCWS and its parent coal affect boiler performance. Economic factors associated with retrofitting boilers will be identified

  10. Slurry phase Fischer-Tropsch synthesis: Cobalt plus a water-gas shift catalyst

    SciTech Connect (OSTI)

    Yates, I.C.; Satterfield, C.N.

    1988-01-01

    A cobalt Fischer-Tropsch catalyst (CO/MgO/silica) was reduced and slurried in combination with reduced Cu/ZnO/Al[sub 2]0[sub 3] water-gas-shift catalyst. Combined catalyst system was run at fixed process conditions for more than 400 hours. The system showed stable selectivity. The Cu/ZnO/Al[sub 2]0[sub 3] water-gas-shift catalyst remained reasonably active in the presence of the cobalt catalyst. Hydrocarbon selectivity of the cobalt and Cu/ZnO/Al[sub 2]0[sub 3] catalyst system compared favorably to selectivity of iron-based catalysts. Methane selectivity was slightly higher for the cobalt-based system, but C[sub 5][sup +] selectivity was essentially the same. The hydrocarbon product distribution appeared to exhibit a double-a behavior. a[sub 1] was near 0.80 which is higher than that of iron catalysts, while a[sub 2] was calculated to be 0.86 which is somewhat lower than would be typical for an iron-based catalyst.