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Title: Methods for freeform fabrication of structures

Abstract

Rapid prototyping methods and apparatuses that produce structures made of continuous-fiber polymer-matrix composites without the use of molds. Instead of using molds, the composite structure is fabricated patch by patch in layers or wraps, using a two- or three-axis stage connected to a rapidly-reconfigurable forming surface, and a robot arm to position the evolving composite structure, which are both programmable devices. Because programmable devices are included, i.e., a robot and a two- or three-axis stage connected to the reconfigurable forming surface, the control program needed to produce a desired shape can be easily modified to automatically generate the desired shape from an electronic model (e.g., using a CAD/CAM system) of the desired (predetermined) shape.

Inventors:
 [1];  [1]
  1. Albuquerque, NM
Issue Date:
Research Org.:
Sandia National Laboratories (SNL), Albuquerque, NM, and Livermore, CA (United States)
OSTI Identifier:
873057
Patent Number(s):
6080343
Assignee:
Sandia Corporation (Albuquerque, NM)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
DOE Contract Number:  
AC04-94AL85000
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
methods; freeform; fabrication; structures; rapid; prototyping; apparatuses; produce; continuous-fiber; polymer-matrix; composites; molds; composite; structure; fabricated; patch; layers; wraps; two-; three-axis; stage; connected; rapidly-reconfigurable; forming; surface; robot; arm; position; evolving; programmable; devices; included; reconfigurable; control; desired; shape; easily; modified; automatically; generate; electronic; model; cad; predetermined; matrix composites; composite structure; desired shape; matrix composite; robot arm; rapid prototyping; forming surface; freeform fabrication; prototyping method; /264/

Citation Formats

Kaufman, Stephen G, and Spletzer, Barry L. Methods for freeform fabrication of structures. United States: N. p., 2000. Web.
Kaufman, Stephen G, & Spletzer, Barry L. Methods for freeform fabrication of structures. United States.
Kaufman, Stephen G, and Spletzer, Barry L. Sat . "Methods for freeform fabrication of structures". United States. https://www.osti.gov/servlets/purl/873057.
@article{osti_873057,
title = {Methods for freeform fabrication of structures},
author = {Kaufman, Stephen G and Spletzer, Barry L},
abstractNote = {Rapid prototyping methods and apparatuses that produce structures made of continuous-fiber polymer-matrix composites without the use of molds. Instead of using molds, the composite structure is fabricated patch by patch in layers or wraps, using a two- or three-axis stage connected to a rapidly-reconfigurable forming surface, and a robot arm to position the evolving composite structure, which are both programmable devices. Because programmable devices are included, i.e., a robot and a two- or three-axis stage connected to the reconfigurable forming surface, the control program needed to produce a desired shape can be easily modified to automatically generate the desired shape from an electronic model (e.g., using a CAD/CAM system) of the desired (predetermined) shape.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sat Jan 01 00:00:00 EST 2000},
month = {Sat Jan 01 00:00:00 EST 2000}
}

Works referenced in this record:

Automated composite tape lay-up using robotic devices
conference, January 1993

  • Olsen, H. B.; Craig, J. J.
  • [1993] IEEE International Conference on Robotics and Automation, [1993] Proceedings IEEE International Conference on Robotics and Automation
  • https://doi.org/10.1109/ROBOT.1993.292190