Computational Fluid Dynamics Based Investigation of Sensitivity of Furnace Operational Conditions to Burner Flow Controls
This is the first Semiannual Technical Report for DOE Cooperative Agreement No: DE-FC26-02NT41580. The goal of this project is to systematically assess the sensitivity of furnace operational conditions to burner air and fuel flows in coal fired utility boilers. Our approach is to utilize existing baseline furnace models that have been constructed using Reaction Engineering International's (REI) computational fluid dynamics (CFD) software. Using CFD analyses provides the ability to carry out a carefully controlled virtual experiment to characterize the sensitivity of NOx emissions, unburned carbon (UBC), furnace exit CO (FECO), furnace exit temperature (FEGT), and waterwall deposition to burner flow controls. The Electric Power Research Institute (EPRI) is providing co-funding for this program, and instrument and controls experts from EPRI's Instrument and Controls (I&C) Center are active participants in this project. This program contains multiple tasks and good progress is being made on all fronts. A project kickoff meeting was held in conjunction with NETL's 2002 Sensors and Control Program Portfolio Review and Roadmapping Workshop, in Pittsburgh, PA during October 15-16, 2002. Dr. Marc Cremer, REI, and Dr. Paul Wolff, EPRI I&C, both attended and met with the project COR, Susan Maley. Following the review of REI's database of wall-fired coal units, the project team selected a front wall fired 150 MW unit with a Riley Low NOx firing system including overfire air for evaluation. In addition, a test matrix outlining approximately 25 simulations involving variations in burner secondary air flows, and coal and primary air flows was constructed. During the reporting period, twenty-two simulations have been completed, summarized, and tabulated for sensitivity analysis. Based on these results, the team is developing a suitable approach for quantifying the sensitivity coefficients associated with the parametric tests. Some of the results of the CFD simulations of the single wall fired unit were presented in a technical paper entitled, ''CFD Investigation of the Sensitivity of Furnace Operational Conditions to Burner Flow Controls,'' presented at the 28th International Technical Conference on Coal Utilization and Fuel Systems in Clearwater, FL March 9-14, 2003. In addition to the work completed on the single wall fired unit, the project team made the selection of a 580 MW opposed wall fired unit to be the subject of evaluation in this program. Work is in progress to update the baseline model of this unit so that the parametric simulations can be initiated.
- Research Organization:
- Reaction Engineering International, Midvale, UT (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- FC26-02NT41580
- OSTI ID:
- 899455
- Country of Publication:
- United States
- Language:
- English
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