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Title: Thermal Performance of a Dual-Channel, Helium-Cooled, Tungsten Heat Exchanger

Conference ·
OSTI ID:768067

Helium-cooled, refractory heat exchangers are now under consideration for first wall and divertor applications. These refractory devices take advantage of high temperature operation with large delta-Ts to effectively handle high heat fluxes. The high temperature helium can then be used in a gas turbine for high-efficiency power conversion. Over the last five years, heat removal with helium was shown to increase dramatically by using porous metal to provide a very large effective surface area for heat transfer in a small volume. Last year, the thermal performance of a bare-copper, dual-channel, helium-cooled, porous metal divertor mock-up was evaluated on the 30 kW Electron Beam Test System at Sandia National Laboratories. The module survived a maximum absorbed heat flux of 34.6 MW/m{sup 2} and reached a maximum surface temperature of 593 C for uniform power loading of 3 kW absorbed on a 2-cm{sup 2} area. An impressive 10 kW of power was absorbed on an area of 24 cm{sup 2}. Recently, a similar dual-module, helium-cooled heat exchanger made almost entirely of tungsten was designed and fabricated by Thermacore, Inc. and tested at Sandia. A complete flow test of each channel was performed to determine the actual pressure drop characteristics. Each channel was equipped with delta-P transducers and platinum RTDs for independent calorimetry. One mass flow meter monitored the total flow to the heat exchanger, while a second monitored flow in only one of the channels. The thermal response of each tungsten module was obtained for heat fluxes in excess of 5 MW/m{sup 2} using 50 C helium at 4 MPa. Fatigue cycles were also performed to assess the fracture toughness of the tungsten modules. A description of the module design and new results on flow instabilities are also presented.

Research Organization:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sandia National Lab. (SNL-CA), Livermore, CA (United States)
Sponsoring Organization:
US Department of Energy (US)
DOE Contract Number:
AC04-94AL85000
OSTI ID:
768067
Report Number(s):
SAND2000-2922C; TRN: US0102875
Resource Relation:
Conference: 14th American Nuclear Society Topical Meeting on Technology of Fusion Energy, Park City, UT (US), 10/16/2000--10/19/2000; Other Information: PBD: 22 Nov 2000
Country of Publication:
United States
Language:
English