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Title: Chemical vapor deposition of tantalum carbide/titanium carbide/aluminum oxide/titanium nitride multilayer coatings on cemented carbide cutting tools

Thesis/Dissertation ·
OSTI ID:7004672

Multi-layered TaC-TiC/Al/sub 2/O/sub 3//TiN coatings were deposited onto mixed cemented carbide (WC-Co-TiC-TaC) cutting tools using chemical vapor deposition in a large, commercial reactor. The variability of microstructure, deposition rate, machining performance, phases present, and adherence with position within the deposition reactor were studied for Al/sub 2/O/sub 3/ deposition temperatures of 915, 1000, and 1035/sup 0/C where coating layers were deposited separately in a discontinuous manner. A continuous deposition of TaC-TiC/Al/sub 2/O/sub 3/ with separate subsequent TiN overlayer deposition was studied also. X-ray diffraction of low-angle-taper sectioned coatings was used to selectively analyze coating and substrate phases present. Phases were similar for all the discontinuously coated inserts with TiN, Al/sub 2/O/sub 3/, TiC, and WC phases positively identified. Auger electron spectroscopy of taper sectioned coatings improved depth resolution by one to two orders of magnitude over conventional SEM/EDS of 90/sup 0/ sections. The interdiffusion between highly adherent coatings and coating/substrate pairs was low with metallic constituents exhibiting diffusion coefficients of the order of 10/sup -17/ cm/sup 2//sec.

Research Organization:
Rutgers-the State Univ., New Brunswick, NJ (USA)
OSTI ID:
7004672
Resource Relation:
Other Information: Thesis (Ph. D.)
Country of Publication:
United States
Language:
English