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Title: Advanced cooled-engine shell/spar turbine vanes and blades. Final report

Technical Report ·
OSTI ID:5292948

The objectives of the Advanced Cooling Full-Scale Engine Demonstration Program, Phase II (EPRI Contract RP1319-5), were to develop and to demonstrate an advanced aircraft cooling technology for use in the vanes, blades, and associated hot-section components of a utility-sized combustion turbine. Use of such technology would provide reduced metal-surface temperatures for improved reliability or the potential for increasing turbine inlet temperatures for improved thermal efficiency. In the shell/spar cooling technology chosen for the vane and blade construction, cooling air flows through channels between a thin metal external sheet (shell) and a hollow-cast internal support member (spar). The shell and spar are joined by diffusion bonding. The results of first-stage shell/spar blade and vane design studies are reported, and heat transfer and stress analyses of the blade and vane designs are featured. The progress made on the development of the vane fabrication technology, up to the early termination at the end of 1984, is fully delineated. The successful development of an ultrasonic inspection technique to indicate unbonded areas between the shell and spar is reported. The results of heat transfer testing with shell/spar specimens and low-cycle fatigue testing of IN617 sheet are described. Problem areas in the determination of the low-cycle fatigue life expectancy of the designs are identified. Recommendations are given for continuing the blade and vane shell/spar advanced cooling technology development.

Research Organization:
Westinghouse Electric Corp., Concordville, PA (USA). Generation Technology Systems Div.
OSTI ID:
5292948
Report Number(s):
EPRI-AP-4751; ON: TI86920451
Country of Publication:
United States
Language:
English