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Title: Solvent extraction of cobalt from laterite-ammoniacal leach liquors

Technical Report ·
OSTI ID:5187832

The Bureau of Mines is developing a method to recover Ni, Co, and Cu from laterites containing less than 1.2% Ni and 0.25% Co. The method consists of the following basic unit operations: (1) reduction roasting, (2) leaching, (3) solvent extraction, and (4) electrowinning. The method reflects three Bureau of Mines objectives: (1) recovery of critical minerals that are domestically in short supply from low-grade domestic laterites, (2) lower processing energy requirements, and (3) solution recycling. This report deals with the extraction of cobalt and the preparation of a suitable cobalt electrolyte by solvent extraction from liquor produced by this method. Nickel and copper are coextracted with LIX64N from an ammoniacal ammonium sulfate leach liquor containing about 1.00 g/1 Ni, 0.30 g/1 Co, 0.03 g/1 Cu, and 0.02 g/1 Zn. Cobalt (III) in the nickel-copper barren raffinate is reduced to cobalt (II) with cobalt metal. Reduction of cobalt (III) to cobalt (II) greatly aids subsequent extraction. Commercially available XI-51 extracts about 94% of the cobalt from the treated raffinate in one stage in a laboratory mixer-settler continuous circuit. Ammonia loaded on the solvent is removed in two washing steps. About 94% of the cobalt then is stripped from the XI-51 in one stage with spent cobalt electrolyte containing about 77 g/1 Co and 18 g/1 sulfuric acid (H/sub 2/SO/sub 4/). Electrolytes containing less H/sub 2/SO/sub 4/ also may be used. Preliminary data indicate that coextracted zinc may be removed from pregnant cobalt electrolyte containing 3 g/1 or less H/sub 2/SO/sub 4/ with di-(2 ethylhexyl) phosphoric acid (D2EHPA).

Research Organization:
Bureau of Mines, Albany, OR (USA). Albany Research Center
OSTI ID:
5187832
Report Number(s):
BM-RI-8419
Country of Publication:
United States
Language:
English