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Title: Full-Scale Retrieval and Transfer System Mockup for Pneumatic Conveyance of High-Level Calcine Waste - 19563

Conference ·
OSTI ID:23005420

The Idaho National Laboratory reprocessed spent nuclear fuel from 1953 to 1994. The reprocessing used solvent extraction to separate uranium, resulting in a high-level radioactive liquid waste. A calcination process was used to convert the liquid waste to a high-level radioactive granular solid, referred to as calcine. The calcine is stored in stainless-steel bins contained within six concrete vaults called the Calcined Solids Storage Facilities (CSSFs). The Calcine Disposition Project is tasked with demonstrating the ability to retrieve the calcine from the bins of CSSF 1 and transferring it to the bins of CSSF 6. CSSF 1 was constructed to be a final calcine repository, with no forethought of retrieval. It represents the greatest technical hurdle to calcine extraction of all the CSSFs. The challenges inherent with accessing the calcine, safely extracting it, and securely transporting it are copious and complex. To overcome those challenges in a timely and objective manner, a full-scale mockup will be constructed. The mockup includes a full-size model of a concentric group of bins from CSSF 1 and a storage vessel representing CSSF 6. Mockup equipment will include an air compressor, filtration, blower/vacuum, and retrieval devices. In addition to defining process parameters, the mockup testing scope will demonstrate the amount of residual calcine that can be expected to be in the bins following extraction. This will be key to preparing for closure of CSSF 1 following removal of the calcine. Once testing is complete, the mockup will constitute a model of the calcine extraction and transport system and will be prepared to fulfill a second advantageous objective: the operators that will carry out the calcine transfer from CSSF 1 to CSSF 6 will be trained using the mockup. The control system will be identical, the major pieces of equipment will be representative, and the procedures will be analogous; hence, high-fidelity training can take place at the mockup. Once radiological operations commence at CSSF 1, the mock-up's commission will still not be completed. If any problems arise during calcine transport, the mockup will be ready to serve as a simulator to more effectively reproduce dilemmas and deduce solutions. The mock-up's mission spans the duration of the project. Its usefulness begins with helping to identify process criteria. Operations personnel will benefit greatly from its use as a training tool. And finally, the immediate availability of a simulator to reproduce problems encountered during radiological extraction and transfer will be invaluable. The knowledge gained during this process will also be of continued benefit as future work is done to remove various types of calcine from the remaining CSSFs. The methodology of safe and secure pneumatic transfer of radioactive material may be of benefit to others throughout the U.S. Department of Energy complex. (authors)

Research Organization:
WM Symposia, Inc., PO Box 27646, 85285-7646 Tempe, AZ (United States)
OSTI ID:
23005420
Report Number(s):
INIS-US-21-WM-19563; TRN: US21V1347045754
Resource Relation:
Conference: WM2019: 45. Annual Waste Management Conference, Phoenix, AZ (United States), 3-7 Mar 2019; Other Information: Country of input: France; 6 refs.; available online at: https://www.xcdsystem.com/wmsym/2019/index.html
Country of Publication:
United States
Language:
English