Grizzly: A Multi-scale and Multi-Physics Tool to Model Aging of Nuclear Power Plant Components
- Idaho National Laboratory, Idaho Falls, ID (United States)
- University of Tennessee, Knoxville, TN (United States)
- University of Idaho, Moscow ID (United States)
Grizzly is a multi-scale multi-physics tool being developed at Idaho National Laboratory (INL) as part of the US Department of Energy's Light Water Reactor Sustainability program to provide improved safety assessments of systems, components, and structures in nuclear power plants subjected to age-related degradation. Its goal is to provide an improved scientific basis for decisions surrounding license renewal, which would permit operation of commercial nuclear power plants beyond 60 years. Grizzly is based on INL's MOOSE framework, which enables multi-physics simulations in a massively parallel computing environment. The reactor pressure vessel (RPV) has been chosen as the initial application for Grizzly. The primary concern for the RPV is that it becomes increasingly susceptible to fracture initiation at the sites of pre-existing flaws over time. This is because exposure to irradiation and high temperatures embrittles the steel. Assessing the safety of an RPV under transient conditions involves simulations at multiple scales. At the engineering scale, strongly coupled equations of heat conduction and solid mechanics are solved to simulate the global response of the RPV to accident conditions. Sub-models are used to represent regions with pre-existing flaws and the stress intensity factors are evaluated from the domain integrals. Crack propagation is then determined using a model that provides the temperature and neutron fluence dependent fracture toughness of the RPV steel. The ability of Grizzly to provide accurate engineering scale estimates of RPV safety beyond 60 years of operation strongly relies on the predictability of the embrittlement model. Multiple models for embrittlement have been proposed, and the physically based empirical model is implemented in Grizzly. However, the formation of late blooming phases greatly reduces the confidence on the extrapolated values obtained from embrittlement model, which is further exacerbated by the absence of real field data for validation. Experimentally validated lower length scale models can significantly improve the predictability of the embrittlement model beyond the calibrated range and the development of such models is another ongoing effort in Grizzly. The modeling activity in Grizzly spans across different length scales, and can be divided into: (i) Irradiation induced microstructure evolution at the atomistic and single crystal length scale using molecular dynamics, atomistic kinetic Monte-Carlo, phase-field and rate theory; (ii) Effect of the irradiation induced defects on the flow stress and fracture processes at the polycrystalline scale using crystal plasticity. Subsequently, the prediction from these models can be used to obtain irradiation induced ductile-to-brittle transition temperature (DBTT) shifts from specimen-scale simulations; (iii) Global thermo-mechanical response of the RPV under normal and accident scenarios, and probabilistic risk analyses at the engineering scale using the DBTT shifts obtained from the lower length scale models. The item (i) has been discussed in a previous report. In this extended abstract an overview of items (ii) and (iii) is provided. The extended abstract summarizes the current status of the modeling effort under Grizzly. At the engineering scale, reduced order model development is underway using the statistical tool RAVEN. This will allow probabilistic analysis considering a wide range of flaw topologies in a computationally efficient manner. Coupling the irradiation induced defect growth predictions to crystal plasticity is also in progress. (authors)
- OSTI ID:
- 22992068
- Journal Information:
- Transactions of the American Nuclear Society, Vol. 114, Issue 1; Conference: Annual Meeting of the American Nuclear Society. Embedded topical meeting 'Nuclear fuels and structural material for the next generation nuclear reactors', New Orleans, LA (United States), 12-16 Jun 2016; Other Information: Country of input: France; 10 refs.; Available from American Nuclear Society - ANS, 555 North Kensington Avenue, La Grange Park, IL 60526 United States; ISSN 0003-018X
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
22 GENERAL STUDIES OF NUCLEAR REACTORS
DEFECTS
EMBRITTLEMENT
FRACTURE PROPERTIES
FRACTURES
IDAHO NATIONAL LABORATORY
IRRADIATION
MOLECULAR DYNAMICS METHOD
MONTE CARLO METHOD
NUCLEAR POWER PLANTS
PLASTICITY
PRESSURE VESSELS
PROBABILISTIC ESTIMATION
RISK ASSESSMENT
SIMULATION
STEELS
THERMAL CONDUCTION
TRANSITION TEMPERATURE
WATER COOLED REACTORS
WATER MODERATED REACTORS