Reliability comparisons between additively manufactured and conventional SiC–Si ceramic composites

Chaugule, Pawan S.; Du, Wenchao; Kamath, Rakesh R.; Barua, Bipul; Messner, Mark C.; Singh, Dileep

doi:10.1111/jace.19682

Title: Reliability comparisons between additively manufactured and conventional SiC–Si ceramic composites

Journal Article · Mon Jan 22 00:00:00 EST 2024 · Journal of the American Ceramic Society

DOI:https://doi.org/10.1111/jace.19682· OSTI ID:2282208

^[1]; Du, Wenchao ^[1]; Kamath, Rakesh R. ^[1]; Barua, Bipul ^[1]; Messner, Mark C. ^[1]; Singh, Dileep ^[1]

Applied Materials Division Argonne National Laboratory Lemont Illinois USA

Abstract An additively manufactured reaction‐bonded silicon carbide ceramic composite is fabricated using a bimodal powder feedstock and the binder‐jetting printing technique. On fabricating, the ceramic is investigated to report its composition, mechanical, and thermal properties at room temperature and high temperatures (up to 750). The ceramic has a density of 2.76 g/cc, and shows a hardness of 21.74 GPa, and a flexure strength of 207.5 MPa at room temperature. The mechanical property of flexure strength is used to estimate its failure probability under applied stress, using a Weibull distribution. The mechanical properties and failure probabilities are compared with those of conventionally fabricated reaction‐bonded silicon carbide ceramics reported in the literature. These ceramics were fabricated using methods such as slip‐casting, compacting, and tape‐casting. The comparison is used to elucidate the advantages and areas of improvement of the present additive manufacturing technique for reaction‐bonded ceramics.

View Journal Article

Cite

Export

Save

Sponsoring Organization:: USDOE

OSTI ID:: 2282208

Alternate ID(s):: OSTI ID: 2318593

Journal Information:: Journal of the American Ceramic Society, Journal Name: Journal of the American Ceramic Society Vol. 107 Journal Issue: 5; ISSN 0002-7820

Publisher:: Wiley-BlackwellCopyright Statement

Country of Publication:: United States

Language:: English

References (40)

Fabrication and characterization of a new-style structure capillary channel in reaction bonded silicon carbide composites Song, Suocheng; Bao, Chonggao; Ma, Yana Journal of the European Ceramic Society, Vol. 37, Issue 7 https://doi.org/10.1016/j.jeurceramsoc.2017.02.023	journal	July 2017
Microstructure and mechanical properties of reaction-formed joints in reaction-bonded silicon carbide ceramics Singh, M. Journal of Materials Science, Vol. 33, Issue 24, p. 5781-5787 https://doi.org/10.1023/A:1004489712447	journal	December 1998
Direct laser sintering of reaction bonded silicon carbide with low residual silicon content Meyers, Sebastian; De Leersnijder, Lien; Vleugels, Jef Journal of the European Ceramic Society, Vol. 38, Issue 11 https://doi.org/10.1016/j.jeurceramsoc.2018.04.055	journal	September 2018
Ballistic reliability study on SiC/UHMWPE composite armor against armor-piercing bullet Shen, Zhiwei; Hu, Dean; Yang, Gang Composite Structures, Vol. 213 https://doi.org/10.1016/j.compstruct.2019.01.078	journal	April 2019
Concentric ring on ring test for unirradiated and irradiated miniature SiC specimens Kondo, Sosuke; Katoh, Yutai; Snead, Lance L. Journal of Nuclear Materials, Vol. 417, Issue 1-3 https://doi.org/10.1016/j.jnucmat.2010.12.083	journal	October 2011
Processing, properties and applications of ceramic matrix composites, SiC_f/SiC: an overview Ding, D. Advances in Ceramic Matrix Composites https://doi.org/10.1533/9780857098825.1.9	book	January 2014
Precision density measurement of silicon Henins, Ivars Journal of Research of the National Bureau of Standards Section A: Physics and Chemistry, Vol. 68A, Issue 5 https://doi.org/10.6028/jres.068A.050	journal	September 1964
Material Properties of a Sintered α-SiC Munro, R. G. Journal of Physical and Chemical Reference Data, Vol. 26, Issue 5 https://doi.org/10.1063/1.556000	journal	September 1997
High temperature load–deflection behaviour of reaction bonded SiC (RBSC) Chakrabarti, O. P.; Das, P. K. Ceramics International, Vol. 27, Issue 5 https://doi.org/10.1016/S0272-8842(00)00120-6	journal	January 2001
Robocasting of reaction bonded silicon carbide structures Wahl, Larissa; Lorenz, Mylena; Biggemann, Jonas Journal of the European Ceramic Society, Vol. 39, Issue 15 https://doi.org/10.1016/j.jeurceramsoc.2019.06.049	journal	December 2019
Additive manufacturing of advanced ceramic materials Lakhdar, Y.; Tuck, C.; Binner, J. Progress in Materials Science, Vol. 116 https://doi.org/10.1016/j.pmatsci.2020.100736	journal	February 2021
Effect of Oxidation on the Room‐Temperature Flexural Strength of Reaction‐Bonded Silicon Carbides Kim, Hae‐Won; Kim, Hyoun‐Ee; Song, Huesup Journal of the American Ceramic Society, Vol. 82, Issue 6 https://doi.org/10.1111/j.1151-2916.1999.tb01967.x	journal	June 1999
Additive Manufacturing of Ceramic-Based Materials: Additive Manufacturing of Ceramic-Based Materials Travitzky, Nahum; Bonet, Alexander; Dermeik, Benjamin Advanced Engineering Materials, Vol. 16, Issue 6 https://doi.org/10.1002/adem.201400097	journal	April 2014
Crystal structures Lavakumar, A. Concepts in Physical Metallurgy https://doi.org/10.1088/978-1-6817-4473-5ch2	book	April 2017
Formation of dense silicon carbide by liquid silicon infiltration of carbon with engineered structure Margiotta, Jesse C.; Zhang, Dajie; Nagle, Dennis C. Journal of Materials Research, Vol. 23, Issue 5 https://doi.org/10.1557/JMR.2008.0167	journal	May 2008
Influence of grain size, free silicon content and temperature on the strength and toughness of reaction-bonded silicon carbide Chakrabarti, O. P.; Ghosh, S.; Mukerji, J. Ceramics International, Vol. 20, Issue 5 https://doi.org/10.1016/0272-8842(94)90042-6	journal	January 1994
Binder jetting: A review of process, materials, and methods Ziaee, Mohsen; Crane, Nathan B. Additive Manufacturing, Vol. 28 https://doi.org/10.1016/j.addma.2019.05.031	journal	August 2019
Design Methods, Tools, and Data for Ceramic Solar Receivers Year 1 Continuation Report Chaugule, Pawan; Singh, Dileep; Barua, Bipul https://doi.org/10.2172/1881505	report	August 2022
GSAS-II : the genesis of a modern open-source all purpose crystallography software package Toby, Brian H.; Von Dreele, Robert B. Journal of Applied Crystallography, Vol. 46, Issue 2 https://doi.org/10.1107/S0021889813003531	journal	March 2013
A Study of the Density of Carbon Howard, H. C.; Hulett, G. A. The Journal of Physical Chemistry, Vol. 28, Issue 10 https://doi.org/10.1021/j150244a007	journal	October 1924
Binder jetting additive manufacturing of silicon carbide ceramics: Development of bimodal powder feedstocks by modeling and experimental methods Du, Wenchao; Singh, Mrityunjay; Singh, Dileep Ceramics International, Vol. 46, Issue 12 https://doi.org/10.1016/j.ceramint.2020.04.098	journal	August 2020
The Effect of Particle Size Distribution on the Microstructure and the Mechanical Properties of Boron Carbide-Based Reaction-Bonded Composites Hayun, Shmuel; Weizmann, Amir; Dariel, Moshe P. International Journal of Applied Ceramic Technology, Vol. 6, Issue 4 https://doi.org/10.1111/j.1744-7402.2008.02290.x	journal	July 2009
Direct ink writing of water-based C–SiC pastes for the manufacturing of SiSiC components Held, Alexander; Puchas, Georg; Müller, Ferdinand Open Ceramics, Vol. 5 https://doi.org/10.1016/j.oceram.2020.100054	journal	March 2021
Additive manufacturing of SiSiC by layerwise slurry deposition and binder jetting (LSD-print) Zocca, Andrea; Lima, Pedro; Diener, Sarah Journal of the European Ceramic Society, Vol. 39, Issue 13 https://doi.org/10.1016/j.jeurceramsoc.2019.05.009	journal	October 2019
Current status and recent research achievements in SiC/SiC composites Katoh, Y.; Snead, L. L.; Henager, C. H. Journal of Nuclear Materials, Vol. 455, Issue 1-3 https://doi.org/10.1016/j.jnucmat.2014.06.003	journal	December 2014
Development of a silicon carbide ceramic based counter-flow heat exchanger by binder jetting and liquid silicon infiltration for concentrating solar power Thomas, Jonova; Banda, Mahesh; Du, Wenchao Ceramics International, Vol. 48, Issue 16 https://doi.org/10.1016/j.ceramint.2022.04.269	journal	August 2022
Preparation of reaction-bonded silicon carbide with well controlled structure by tape casting method Luo, Z. H.; Jiang, D. L.; Zhang, J. X. Ceramics International, Vol. 38, Issue 3 https://doi.org/10.1016/j.ceramint.2011.10.053	journal	April 2012
Microstructure and mechanical properties of reaction-formed silicon carbide (RFSC) ceramics Singh, M.; Behrendt, D. R. Materials Science and Engineering: A, Vol. 187, Issue 2 https://doi.org/10.1016/0921-5093(94)90346-8	journal	November 1994
Additive manufacturing and testing of a ceramic heat exchanger for high-temperature and high-pressure applications for concentrating solar power Du, Wenchao; Yu, Wenhua; France, David M. Solar Energy, Vol. 236 https://doi.org/10.1016/j.solener.2022.03.046	journal	April 2022
Preparation of reaction bonded silicon carbide (RBSC) using boron carbide as an alternative source of carbon Aroati, S.; Cafri, M.; Dilman, H. Journal of the European Ceramic Society, Vol. 31, Issue 5 https://doi.org/10.1016/j.jeurceramsoc.2010.11.032	journal	May 2011
Flexural strength of lapped and oxidized siliconized silicon carbide Tomlinson, W. J.; Khela, S.; Jasper, C. A. Journal of Materials Science, Vol. 27, Issue 12 https://doi.org/10.1007/BF01116039	journal	January 1992
Effect of particle dispersion on microstructure and strength of reaction-bonded silicon carbide Paik, Ungyu; Park, Hyeon-Cheol; Choi, Sung-Churl Materials Science and Engineering: A, Vol. 334, Issue 1-2 https://doi.org/10.1016/S0921-5093(01)01897-4	journal	September 2002
Digital design and 3D printing of innovative SiC architectures for high temperature volumetric solar receivers Heisel, Cyprien; Caliot, Cyril; Chartier, Thierry Solar Energy Materials and Solar Cells, Vol. 232 https://doi.org/10.1016/j.solmat.2021.111336	journal	October 2021
Additive manufacturing of ceramics for dental applications: A review Galante, Raquel; Figueiredo-Pina, Celio G.; Serro, Ana Paula Dental Materials, Vol. 35, Issue 6 https://doi.org/10.1016/j.dental.2019.02.026	journal	June 2019
Three-dimensional printing of SiSiC lattice truss structures Fu, Z.; Schlier, L.; Travitzky, N. Materials Science and Engineering: A, Vol. 560 https://doi.org/10.1016/j.msea.2012.09.107	journal	January 2013
3D printing of high‐purity silicon carbide Terrani, Kurt; Jolly, Brian; Trammell, Michael Journal of the American Ceramic Society, Vol. 103, Issue 3 https://doi.org/10.1111/jace.16888	journal	October 2019
Fracture Strength of Plate and Tubular Forms of Monolithic Silicon Carbide Produced by Chemical Vapor Deposition Cockeram, Brian Vern Journal of the American Ceramic Society, Vol. 85, Issue 3 https://doi.org/10.1111/j.1151-2916.2002.tb00139.x	journal	December 2004
The fabrication of reaction-formed silicon carbide with controlled microstructure by infiltrating a pure carbon preform with molten Si Wang, YanXiang; Tan, ShouHong; Jiang, DongLiang Ceramics International, Vol. 30, Issue 3 https://doi.org/10.1016/S0272-8842(03)00128-7	journal	January 2004
SiC-Si composite part fabrication via SiC powder binder jetting additive manufacturing and molten-Si infiltration Oh, Ji-Won; Park, Jinsu; Nahm, Sahn International Journal of Refractory Metals and Hard Materials, Vol. 101 https://doi.org/10.1016/j.ijrmhm.2021.105686	journal	December 2021
Properties of SiC‐Si made via binder jet 3D printing of SiC powder, carbon addition, and silicon melt infiltration Cramer, Corson L.; Elliott, Amy M.; Lara‐Curzio, Edgar Journal of the American Ceramic Society, Vol. 104, Issue 11 https://doi.org/10.1111/jace.17933	journal	June 2021

Similar Records

Additive Manufacturing of C/C-SiC Ceramic Matrix Composites by Automated Fiber Placement of Continuous Fiber Tow in Polymer with Pyrolysis and Reactive Silicon Melt Infiltration

Journal Article · Wed Nov 23 00:00:00 EST 2022 · Journal of Composites Science · OSTI ID:2282208

Cramer, Corson L.; Yoon, Bola; Lance, Michael J.; +2 more

Ceramic component processing development for advanced gas turbine engines

Journal Article · Fri Jan 01 00:00:00 EST 1993 · Journal of Engineering for Gas Turbines and Power; (United States) · OSTI ID:2282208

McEntire, B J; Hengst, R R; Collins, W T; +2 more

Effects of reaction layer on interfacial shear properties and strength of fiber in silicon-carbide (SiC) fiber-reinforced titanium alloy composite

Conference · Tue Dec 31 00:00:00 EST 1996 · OSTI ID:2282208

Kagawa, Yutaka; Masuda, Chitoshi; Fujiwara, Chikara; +1 more

Title: Reliability comparisons between additively manufactured and conventional SiC–Si ceramic composites

Citation Formats

References (40)

Similar Records

Related Subjects