skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Surface-Modified Compressed Expanded Graphite for Increased Salt Hydrate Phase Change Material Thermal Conductivity and Stability

Journal Article · · ACS Applied Energy Materials

Thermal energy storage (TES) will play an essential role in the push toward efficient, electrified buildings, and phase change materials (PCMs) offer a high potential to fill that need. While organic PCMs have been studied extensively for TES, the literature on inorganic PCMs such as salt hydrates is scarce despite their advantages. Calcium chloride hexahydrate (CaCl2∙6H2O, CCH) has a phase transition temperature of interest for buildings' heating/cooling applications but like other salt hydrates, suffers from supercooling, phase separation, and low thermal conductivity. Researchers have proposed strontium chloride hexahydrate (SrCl2∙6H2O, SCH) as an effective lattice-matched nucleating agent for CCH; additionally, porous compressed expanded graphite (EG) offers thermal conductivity enhancement along with form stability. This paper presents the fabrication of a PCM composite consisting of CCH, nucleating agent SCH, and surface-modified EG using a nonionic surfactant, which addresses the concerns related to salt hydrates while providing excellent cycling stability on a larger scale. The contributions of this study include (1) high thermal conductivity (4 +/- 0.2 W/m∙K), (2) a significant reduction in supercooling (less than 1 °C), (3) high composite latent heat (up to 183 J/g), and (4) eliminated phase separation demonstrated via improved cycling stability with no reduction in latent heat for up to 200 cycles.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Laboratory Directed Research and Development (LDRD) Program
Grant/Contract Number:
AC36-08GO28308
OSTI ID:
1997065
Alternate ID(s):
OSTI ID: 2001486
Report Number(s):
NREL/JA-5500-85714
Journal Information:
ACS Applied Energy Materials, Journal Name: ACS Applied Energy Materials Vol. 6 Journal Issue: 17; ISSN 2574-0962
Publisher:
American Chemical SocietyCopyright Statement
Country of Publication:
United States
Language:
English

References (56)

Microstructure and thermal properties of a paraffin/expanded graphite phase-change composite for thermal storage journal May 2011
Salt hydrate phase change materials: Current state of art and the road ahead journal July 2022
Phase change material-based thermal energy storage journal August 2021
Thermal properties and application of a novel CaCl2·6H2O/expanded graphite shape-stabilized composite phase change material for electric radiant heating journal November 2022
Effect of Nanomaterial Inclusion in Phase Change Materials for Improving the Thermal Performance of Heat Storage: A Review journal August 2021
Review on thermal energy storage with phase change materials (PCMs) in building applications journal April 2012
Hydrophilic expanded graphite-magnesium nitrate hexahydrate composite phase change materials: Understanding the effect of hydrophilic modification on thermophysical properties journal January 2019
Effect of NiCo2O4-modified expanded graphite on heat transfer and storage improvement of CaCl2⋅6H2O journal February 2022
Modification of expanded graphite and its adsorption for hydrated salt to prepare composite PCMs journal March 2018
CaCl2·6H2O/Expanded graphite composite as form-stable phase change materials for thermal energy storage journal July 2013
Paraffin/porous-graphite-matrix composite as a high and constant power thermal storage material journal July 2001
Incorporation of phase change materials into building envelope for thermal comfort and energy saving: A comprehensive analysis journal April 2021
Investigation of the stability of paraffin–exfoliated graphite nanoplatelet composites for latent heat thermal storage systems journal January 2012
A review of the composite phase change materials: Fabrication, characterization, mathematical modeling and application to performance enhancement journal March 2016
A review of exfoliated graphite journal July 2015
Advanced thermal regulating materials and systems for energy saving and thermal comfort in buildings journal March 2022
Phase separation and supercooling of a latent heat-storage material journal December 1989
Low temperature heat storage with phase change materials journal July 1980
Phase change materials for energy storage nucleation to prevent supercooling journal July 1992
Phonon-interface scattering in multilayer graphene on an amorphous support journal September 2013
Thermal charging study of compressed expanded natural graphite/phase change material composites journal November 2016
Nucleation triggering methods in supercooled phase change materials (PCM), a review journal December 2018
Thermal cycle testing of calcium chloride hexahydrate as a possible PCM for latent heat storage journal August 2008
Facile Preparation of Binary Salt Hydrates/Carbon Nanotube Composite for Thermal Storage Materials with Enhanced Structural Stability journal April 2021
An experimental work on the effect of using new technique of thermal energy storage of phase change material on the performance of air conditioning unit journal August 2018
Thermal charging performance of enhanced phase change material composites for thermal battery design journal May 2018
A review on buildings energy information: Trends, end-uses, fuels and drivers journal November 2022
Heat transfer enhancement of paraffin wax using compressed expanded natural graphite for thermal energy storage journal January 2010
Experimental Investigation on Graphene Oxide/SrCl2·6H2O Modified CaCl2·6H2O and the Resulting Thermal Performances journal August 2018
Phase change materials for thermal energy storage journal August 2014
Phase Transitions in Pores:  Experimental and Simulation Studies of Melting and Freezing journal August 1999
Projected global demand for air conditioning associated with extreme heat and implications for electricity grids in poorer countries journal August 2022
Thermal performance of the building envelope integrated with phase change material for thermal energy storage: an updated review. journal April 2022
Preparation and thermophysical properties of a novel form-stable CaCl2·6H2O/sepiolite composite phase change material for latent heat storage journal February 2017
Thermal conductivity enhancement of phase change materials for thermal energy storage: A review journal January 2011
Phase change behavior of latent heat storage media based on calcium chloride hexahydrate composites containing strontium chloride hexahydrate and oxidation expandable graphite journal June 2016
Characterizing phase change materials using the T-History method: On the factors influencing the accuracy and precision of the enthalpy-temperature curve journal August 2018
Ultrareliable Composite Phase Change Material for Battery Thermal Management Derived from a Rationally Designed Phase Changeable and Hydrophobic Polymer Skeleton journal April 2021
Phonon heat conduction in nanostructures journal April 2000
Porous ceramic stabilized phase change materials for thermal energy storage journal January 2016
Compacted exfoliated natural graphite as heat conduction medium journal November 2001
Review on tailored phase change behavior of hydrated salt as phase change materials for energy storage journal December 2021
Studies on solution crystallization of Na2SO4·10H2O embedded in porous polyurethane foam for thermal energy storage application journal October 2018
Thermal conductivity enhancement on phase change materials for thermal energy storage: A review journal March 2020
Experimental and numerical study of PCM storage integrated with HVAC system for energy flexibility journal January 2022
Determination of enthalpy temperature curves of phase change materials with the temperature-history method: improvement to temperature dependent properties journal January 2003
Thermal conductivity enhancement of phase change materials using a graphite matrix journal October 2006
Preparation and characterization of hydrated salts/silica composite as shape-stabilized phase change material via sol–gel process journal September 2014
Prevention of supercooling and stabilization of inorganic salt hydrates as latent heat storage materials journal July 1992
Hydrophilic Modification of Expanded Graphite to Prepare a High-Performance Composite Phase Change Block Containing a Hydrate Salt journal December 2017
Hydrated salts/expanded graphite composite with high thermal conductivity as a shape-stabilized phase change material for thermal energy storage journal September 2015
Combining thermal energy storage with buildings – a review journal February 2015
Experimental Study on the Demand Shifting Effects of PCM Integrated Air-Conditioning Duct journal March 2019
High latent heat storage and high thermal conductive phase change materials using exfoliated graphite nanoplatelets journal January 2009
The dependence of phase change enthalpy on the pore structure and interfacial groups in hydrated salts/silica composites via sol–gel journal June 2015
A template-method synthesis of mesoporous-MgO/expanded graphite for enhancing thermal properties of methyl palmitate-lauric acid phase change materials journal June 2022