skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Silicon alloying enhances fast heating rate combustion of aluminum particles

Journal Article · · Combustion and Flame

Alloys and composites of aluminum (Al) have shown promise in regulating and enhancing particle combustion for energy generation applications. Recent work on aluminum-silicon (Al-Si) spherical alloy particles has shown improved combustion at low heating rates through enhanced diffusion accompanying a lower melting temperature. This study extends reactivity analysis to higher heating rates, comparing oxidation of Al-Si with Al. Flame speeds of Al-Si powder mixed with molybdenum trioxide (MoO3) powder (Al-Si+MoO3) exhibited a faster transition to steady propagation relative to Al+MoO3. Bomb calorimetry experiments revealed up to 5.8% greater early temperature rise for Al-Si powder. Rapid steady propagation for Al-Si mixture and faster temperature rise for Al-Si particles were attributed to accelerated kinetics evidenced in thermal equilibrium analysis of the mixtures using a differential scanning calorimeter (DSC). Larger DSC exotherms in the early stages of oxidation (i.e., 480–720 °C) correlated with early heat release and promoted steady flame propagation for Al-Si+MoO3 compared with Al+MoO3. Furthermore, in multiple heating rate DSC studies, Al-Si+MoO3 ignited at a lower heating rate (i.e., 15 ⁰C/min) than Al+MoO3 (i.e., 20 ⁰C/min). Both mixtures ignited at temperatures less than 625 °C which is above the melting temperature of Al-Si (574 °C) and below Al (659 °C). Thus, alloy particle fuels with enhanced diffusion-controlled kinetics promote steady flame propagation and show promise for energy generation applications. This is especially promising for technologies driven by enhanced condensed phase combustion such as some propellant additives or applications dependent on reliable burn rates such as pyrotechnic time delay formulations and primers.

Research Organization:
Texas Tech Univ., Lubbock, TX (United States)
Sponsoring Organization:
USDOE National Nuclear Security Administration (NNSA); US Department of the Navy, Office of Naval Research (ONR)
Grant/Contract Number:
NA0003988; N00014-19-1-2082; N00014-22-1-2006; N00014-21-1-2519
OSTI ID:
1976996
Alternate ID(s):
OSTI ID: 1869020
Journal Information:
Combustion and Flame, Vol. 241, Issue C; ISSN 0010-2180
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (25)

Collateral damage journal February 2004
The effect of chemical composition and milling conditions on composite microstructure and ignition thresholds of Al Zr ball milled powders journal February 2019
Combustion velocities and propagation mechanisms of metastable interstitial composites journal September 2005
The effect of Si–Bi2O3 on the ignition of the Al–CuO thermite journal January 2011
The Al-Si (Aluminum-Silicon) system journal February 1984
Combustion Behaviors Resulting from Bimodal Aluminum Size Distributions in Thermites journal January 2007
Strontium molybdate as a replacement for barium chromate in the traditional tungsten time delay: an exploration of reaction mechanisms for design of pyrotechnic delays journal August 2019
Combustion Studies of Boron, Magnesium, and Aluminum Composite Propellants journal January 1993
Enhanced reactivity of boron, through adding nano-aluminum and wet ball milling journal December 2013
A closer look at determining burning rates with imaging diagnostics journal January 2020
Investigation of the Burning Properties of Slow-Propagation Tungsten Type Delay Compositions journal June 2008
Characterization of Al-Si-alloys rapidly quenched from the melt journal November 1980
Kissinger Method in Kinetics of Materials: Things to Beware and Be Aware of journal June 2020
Combustion of Nanoscale Al/MoO3 Thermite in Microchannels journal July 2007
Metal particle combustion and nanotechnology journal January 2009
Combustion Behavior of Highly Energetic Thermites: Nano versus Micron Composites journal February 2005
Thermite reactions: their utilization in the synthesis and processing of materials journal January 1993
The Vaporization of Molybdenum and Tungsten Oxides journal July 1958
Optimizing particle characteristics of nanocrystalline aluminum nitride journal February 2018
Thermal oxidation analysis of aerosol synthesized fuel particles composed of Al versus Al-Si journal April 2021
Reaction Kinetics in Differential Thermal Analysis journal November 1957
Direct demonstration of complete combustion of gas-suspended powder metal fuel using bomb calorimetry journal January 2022
Tailoring surface conditions for enhanced reactivity of aluminum powders with solid oxidizing agents journal April 2017
Boron-hyperdoped silicon for the selective oxidative dehydrogenation of propane to propylene journal January 2020
Enhancing ignition and combustion of micron-sized aluminum by adding porous silicon journal January 2017

Similar Records

Preparation of MoSi[sub 2]/SiC composites from elemental powders by reactive co-synthesis
Journal Article · Tue Jun 15 00:00:00 EDT 1993 · Scripta Metallurgica et Materialia; (United States) · OSTI ID:1976996

Processing of transition metal silicides for high-temperature applications
Book · Sun Dec 31 00:00:00 EST 1995 · OSTI ID:1976996

3D simulations of spinlike flames in Co/Al multilayers with enhanced conduction losses
Journal Article · Thu Jan 13 00:00:00 EST 2022 · Combustion and Flame · OSTI ID:1976996