skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Role of Bifunctional Ru/Acid Catalysts in the Selective Hydrocracking of Polyethylene and Polypropylene Waste to Liquid Hydrocarbons

Journal Article · · ACS Catalysis

Hydrogenolysis of C-C bonds over Ru-based catalysts has emerged as a deconstruction strategy to convert single-use polyolefin waste to liquid alkanes at relatively mild conditions, but this approach exhibits limitations, including methane formation resulting from terminal C-C bond scission. In this study, a variety of catalysts were investigated for the reductive deconstruction of polyethylene (PE) and polypropylene (PP) to identify supports that promote nonterminal C-C bond scission. We found that Ru nanoparticles supported on Brønsted-acidic zeolites with the faujasite (FAU) and Beta (BEA) topologies were highly active for the cleavage of C-C bonds in PE and PP, exhibiting improved liquid yields and suppressed methane formation. For the deconstruction of PE, supporting ruthenium nanoparticles (5 wt %) on FAU increased the yields of liquid alkanes to 67% compared to 33% over an inert silica support (5 wt % Ru/SiO2) at 200 degrees C, 16 h, under 30 bar of H2. A dramatic selectivity enhancement toward liquid hydrocarbons was also observed for PP over Ru/FAU and Ru/BEA compared to Ru/SiO2. To understand the origin of this selectivity improvement, a combination of ex situ and operando characterization techniques were used to reveal that both catalyst structure and acidity play key roles in PE and PP conversion. Operando X-ray absorption spectroscopy studies with model polyolefins over Ru-supported catalysts with varying acidity levels revealed that the local chemical environment of Ru[0] during the reaction is consistent across multiple acidic supports, although the onset of reduction during synthesis of the nanoparticles varies across different supports. These results, combined with reactivity data, demonstrate the importance of the acid-noble metal cooperativity in promoting selective C-C bond scission toward liquid alkanes that shifts the mechanism from hydrogenolysis to ideal hydrocracking.

Research Organization:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Bioenergy Technologies Office; Bio-Optimized Technologies to keep Thermoplastics out of Landfills and the Environment (BOTTLE) Consortium
DOE Contract Number:
AC36-08GO28308
OSTI ID:
1905802
Report Number(s):
NREL/JA-2A00-84814; MainId:85587; UUID:bb8c77af-ac79-4ce6-8e07-7673e7167420; MainAdminID:68273
Journal Information:
ACS Catalysis, Vol. 12, Issue 22
Country of Publication:
United States
Language:
English

References (34)

Production, use, and fate of all plastics ever made journal July 2017
Future Directions for Sustainable Polymers journal May 2019
Manufacturing energy and greenhouse gas emissions associated with plastics consumption journal January 2021
Quantification and evaluation of plastic waste in the United States journal August 2022
Beyond Mechanical Recycling: Giving New Life to Plastic Waste journal June 2020
Developing Advanced Catalysts for the Conversion of Polyolefinic Waste Plastics into Fuels and Chemicals journal August 2012
A review on pyrolysis of plastic wastes journal May 2016
Plastics to fuel: a review journal February 2016
Chemical and biological catalysis for plastics recycling and upcycling journal July 2021
Critical advances and future opportunities in upcycling commodity polymers journal March 2022
The Use of Heterogeneous Catalysis in the Chemical Valorization of Plastic Waste journal October 2020
Upcycling Single-Use Polyethylene into High-Quality Liquid Products journal September 2019
Hydroisomerization and hydrocracking of long chain n-alkanes on Pt/amorphous SiO2–Al2O3 catalyst journal January 2000
Polyolefin plastic waste hydroconversion to fuels, lubricants, and waxes: a comparative study journal December 2021
Catalytic upcycling of high-density polyethylene via a processive mechanism journal October 2020
Hydrocracking and Hydroisomerization of Long-Chain Alkanes and Polyolefins over Metal-Promoted Anion-Modified Zirconium Oxides journal January 1996
Single Pot Catalyst Strategy to Branched Products via Adhesive Isomerization and Hydrocracking of Polyethylene over Platinum Tungstated Zirconia journal June 2021
Conversion of Polyolefin Waste to Liquid Alkanes with Ru-Based Catalysts under Mild Conditions journal December 2020
Hydrogenolysis of Polypropylene and Mixed Polyolefin Plastic Waste over Ru/C to Produce Liquid Alkanes journal July 2021
Polypropylene Plastic Waste Conversion to Lubricants over Ru/TiO 2 Catalysts journal June 2021
Catalytic hydrocracking of synthetic polymers into grid-compatible gas streams journal February 2021
Disordered, Sub-Nanometer Ru Structures on CeO2 are Highly Efficient and Selective Catalysts in Polymer Upcycling by Hydrogenolysis journal April 2022
Effect of reaction conditions on the hydrogenolysis of polypropylene and polyethylene into gas and liquid alkanes journal January 2022
Deconstruction of high-density polyethylene into liquid hydrocarbon fuels and lubricants by hydrogenolysis over Ru catalyst journal July 2021
Towards the Circular Economy: Converting Aromatic Plastic Waste Back to Arenes over a Ru/Nb 2 O 5 Catalyst journal January 2021
‘Renewable’ hydrogen: Prospects and challenges journal August 2011
Hydrogen production for energy: An overview journal February 2020
Catalytic Hydrocracking-Mechanisms and Versatility of the Process journal February 2012
Correlation between Brønsted Acid Strength and Local Structure in Zeolites journal October 2009
Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts journal October 2022
Hydrogenolysis of alkanes. Part 5.—Effect of metal dispersion in ruthenium/alumina catalysts on the hydrogenolysis of propane and of n-butane journal January 1990
Hydrogenolysis and isomerization of alkanes on Ru/Al2O3 catalysis of varying dispersions journal March 1990
Distinguishing Active Site Identity in Sn-Beta Zeolites Using 31 P MAS NMR of Adsorbed Trimethylphosphine Oxide journal February 2018
Enhanced Surface Activity of MWW Zeolite Nanosheets Prepared via a One-Step Synthesis journal April 2020