A Review on Binder Jet Additive Manufacturing of 316L Stainless Steel

Mirzababaei, Saereh; Pasebani, Somayeh

doi:10.3390/jmmp3030082

Title: A Review on Binder Jet Additive Manufacturing of 316L Stainless Steel

Journal Article · Mon Sep 09 00:00:00 EDT 2019 · Journal of Manufacturing and Materials Processing

DOI:https://doi.org/10.3390/jmmp3030082· OSTI ID:1647748

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Oregon State Univ., Corvallis, OR (United States); Advanced Technology and Manufacturing Institute (ATAMI), Corvallis, OR (United States)

Binder jet additive manufacturing enables the production of complex components for numerous applications. Binder jetting is the only powder bed additive manufacturing process that is not fusion-based, thus manufactured parts have no residual stresses as opposed to laser-based additive manufacturing processes. Binder jet technology can be adopted for the production of various small and large metallic parts for specific applications, including in the biomedical and energy sectors, at a lower cost and shorter lead time. One of the most well-known types of stainless steels for various industries is 316L, which has been extensively manufactured using binder jet technology. Binder jet manufactured 316L parts have obtained near full density and, in some cases, similar mechanical properties compared to conventionally manufactured parts. This article introduces methods, principles, and applications of binder jetting of SS 316L. Details of binder jetting processes, including powder characteristics (shape and size), binder properties (binder chemistry and droplet formation mechanism), printing process parameters (such as layer thickness, binder saturation, drying time), and post-processing sintering mechanism and densification processes, are carefully reviewed. Furthermore, critical factors in the selection of feedstock, printing parameters, sintering temperature, time, atmosphere, and heating rate of 316L binder jet manufactured parts are highlighted and summarized. Finally, the above-mentioned processing parameters are correlated with final density and mechanical properties of 316L components to establish a guideline on feedstock selection and process parameters optimization to achieve desired density, structure and properties for various applications.

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Research Organization:: RAPID Manufacturing Institute (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office

Grant/Contract Number:: EE0007888

OSTI ID:: 1647748

Journal Information:: Journal of Manufacturing and Materials Processing, Vol. 3, Issue 3; ISSN 2504-4494

Publisher:: MDPICopyright Statement

Country of Publication:: United States

Language:: English

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36 MATERIALS SCIENCE
Additive manufacturing
binder jetting
three-dimensional printing
stainless steel (SS) 316L
powder bed
sintering
diffusion
porosity
densification
mechanical properties

Title: A Review on Binder Jet Additive Manufacturing of 316L Stainless Steel

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