Protective aluminum oxide surface coatings and low-temperature forming process for high-temperature applications
A method of both coating a substrate with aluminum oxide and infusing the substrate with elemental aluminum is disclosed. In one example, the method includes providing a metal powder/polymer binder slurry, the slurry having a solvent, an organic binder, metal granules and a seed element, wherein the metal granules include Al; dispersing the slurry upon a Cr-containing surface; after dispersing the slurry, exposing the slurry to air and maintaining the temperature of the slurry and substrate below 110° C. to remove at least a portion of the solvent from the slurry; and, in a combined step, both exposing the binder, metal granules and substrate to air and heating the remaining slurry and substrate at a temperature less than or equal to 1000° C. to both diffuse at least a portion of the metal of the metal granules into the substrate and coat the substrate with aluminum oxide.
- Research Organization:
- Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- AC05-76RL01830
- Assignee:
- Battelle Memorial Institute (Richland, WA)
- Patent Number(s):
- 10,577,694
- Application Number:
- 15/867,370
- OSTI ID:
- 1632629
- Resource Relation:
- Patent File Date: 01/10/2018
- Country of Publication:
- United States
- Language:
- English
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