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Title: Method and system for assembling miniaturized devices

Patent ·
OSTI ID:1083065

An apparatus for assembling a miniaturized device includes a manipulator system including six manipulators operable to position and orient components of the miniaturized device with submicron precision and micron-level accuracy. The manipulator system includes a first plurality of motorized axes, a second plurality of manual axes, and force and torque and sensors. Each of the six manipulators includes at least one translation stage, at least one rotation stage, tooling attached to the at least one translation stage or the at least one rotation stage, and an attachment mechanism disposed at a distal end of the tooling and operable to attach at least a portion of the miniaturized device to the tooling. The apparatus also includes an optical coordinate-measuring machine (OCMM) including a machine-vision system, a laser-based distance-measuring probe, and a touch probe. The apparatus also includes an operator control system coupled to the manipulator system and the OCMM.

Research Organization:
Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC52-07NA27344
Assignee:
Lawrence Livermore National Security, LLC (Livermore, CA)
Patent Number(s):
8,393,066
Application Number:
12/709,321
OSTI ID:
1083065
Country of Publication:
United States
Language:
English

References (19)

Working chamber system and seal device patent May 2004
Vision target based assembly patent December 2000
Workpiece presenter for a flexible manufacturing system patent February 2007
Robotic apparatus and method for mounting a valve stem on a wheel rim patent October 2009
Alarming wire lock patent July 1998
Apparatus for processing small parts utilizing a robot and an array of tools mounted on the outer robot arm patent June 1998
Robotic apparatus and method for mounting a valve stem on a wheel rim patent May 2005
Method and apparatus for fitting component sections patent December 1989
Apparatus for processing small parts utilizing a robot and an array of tools mounted on the outer robot arm patent May 1996
Programmable lead conditioner patent July 1998
Vision target based assembly patent November 2001
Method for inserting a valve stem in a valve stem aperture defined by a wheel patent March 2008
Vehicle body patent May 2005
Valve stem installation system patent May 2010
Precision and quick affixing method for flexible automated assembly patent June 1998
Apparatus for mounting a balance weight on a tire wheel patent May 1993
Robotic apparatus and method for mounting a valve stem on a wheel rim patent March 2007
Robotic apparatus and method for mounting a vale stem on a wheel rim patent November 2002
Apparatus and method for the placement and bonding of a die on a substrate patent November 2003

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