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Title: Thermocatalytic process for CO.sub.2-free production of hydrogen and carbon from hydrocarbons

Patent ·
OSTI ID:1024116

A novel process and apparatus are disclosed for sustainable CO.sub.2-free production of hydrogen and carbon by thermocatalytic decomposition (dissociation, pyrolysis, cracking) of hydrocarbon fuels over carbon-based catalysts in the absence of air and/or water. The apparatus and thermocatalytic process improve the activity and stability of carbon catalysts during the thermocatalytic process and produce both high purity hydrogen (at least, 99.0 volume %) and carbon, from any hydrocarbon fuel, including sulfurous fuels. In a preferred embodiment, production of hydrogen and carbon is achieved by both internal and external activation of carbon catalysts. Internal activation of carbon catalyst is accomplished by recycling of hydrogen-depleted gas containing unsaturated and aromatic hydrocarbons back to the reactor. External activation of the catalyst can be achieved via surface gasification with hot combustion gases during catalyst heating. The process and apparatus can be conveniently integrated with any type of fuel cell to generate electricity.

Research Organization:
University of Central Florida Research Foundation, Inc. (Orlando, FL)
Sponsoring Organization:
USDOE
DOE Contract Number:
FC36-99GO10456
Assignee:
University of Central Florida Research Foundation, Inc. (Orlando, FL)
Patent Number(s):
8,002,854
Application Number:
11/648,453
OSTI ID:
1024116
Country of Publication:
United States
Language:
English

References (5)

CO2 -Free Production of Hydrogen by Catalytic Pyrolysis of Hydrocarbon Fuel journal January 1998
Catalytic decomposition of natural gas to hydrogen for fuel cell applications journal April 1997
How to produce hydrogen from fossil fuels without CO2 emission journal March 1993
Hydrogen from natural gas without release of CO2 to the atmosphere journal December 1998
Comparative analysis of different natural gas pyrolysis methods journal July 1999